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UOP Renewable Jet Fuel Process

Claudio Bertelli

October 17- 18, 2013


Pachuca, Hidalgo, Mexico
2013 UOP LLC. All rights reserved.

UOP 6005D_C-1

Honeywells Four Businesses


Performance Materials
& Technology
$6.18B

Aerospace
$12.04B

2012 Sales
$37.67B
Automation
& Control Solutions
$15.88B

Transportation Systems
$3.56B

122,000 employees in
more than 100 countries
More than 19,000 engineers
and scientists
A Fortune 100 company

Diverse Businesses, Technologies and Products

UOP 5715-2

UOP LLC, A Honeywell Company


A leading international supplier and licensor of processing technology, catalysts,
adsorbents, process plants, and technical services.
Largest process licensing organization in the world with 3,200 employees worldwide
including 1,570 scientists and engineers, 2,600 active patents, and expertise/
experience
31 out of 36 refining technologies in use today were developed by UOP
70+ processes in 6,000+ units in hydrocarbon processing industry;
300+ catalysts, adsorbents
Markets:
Petroleum refining
Petrochemical production
Gas processing & hydrogen
Renewable fuels and chemicals
Other manufacturing
We furnish technology for:
60% of the worlds gasoline
85% of the worlds biodegradable
detergents
60% of the worlds para-xylene.

Almost 100 years of innovation for the hydrocarbon processing industry

Hydroprocessing Experience
UOP is the world leading provider of
distillate hydrotreating technology
(UOP Unionfining technology) with
more than 300 units licensed since the
1950s, including more than 50 units
licensed in the last 6 years.
UOP is also an industry leader in
hydrocracking technology (UOP
Unicracking technology) with more
than 200 units licensed worldwide.
UOP is also a market leader in the
provision of isomerization technology
since the start up of the first UOP
Penex unit (light naphtha
isomerization) in 1958. To date UOP
has licensed over 300 isomerizaton
units worldwide.
UOP Proprietary

For Official Use Only (FOUO)

UOP Biofuels Vision


Build on UOPs nearly 100 years of expertise in refining
Produce real drop-in fuels instead of fuel additives
Leverage existing refining/ transportation infrastructure:
- Lowers capital costs, minimizes value chain disruptions, and reduces
investment risk

Focus on path toward advanced generation feedstocks

Oxygenated Biofuels
Ethanol

Biodiesel

Hydrocarbon Biofuels
Diesel

Jet

Gasoline

Other Oils: Camelina, Jatropha


First
Generation

Natural oils
(vegetables,
greases)

Advanced
Generation

Lignocellulosic
biomass,
algal oils
UOP 6005D_C-5

Agenda
UOP Overview and Vision
UOP/Eni Ecofining Process Honeywell Green Diesel
UOP Renewable Jet Process Honeywell Green Jet Fuel
RTP Conversion of Biomass to Liquid Fuels
Commercial References
Q&A

UOP 6005D_C-6

UOP Renewable Jet Process Overview


Initially a DARPA-funded project
to develop process technology to
produce military jet fuel (JP-8)
from renewable sources
Targets maximum Green Jet Fuel
production
Green Jet Fuel can meet all the
key properties of fossil derived
aviation fuel
Certification of Green Jet Fuel
in progress

Process Comparison vs. Ecofining


Natural Oil/
Grease

Deoxygenating/
Isomerization

Green
Diesel

Natural Oil/
Grease

Deoxygenating/
Selective Cracking/
Isomerization

Green
Jet (SPK)

DARPA Project Partners

Green Jet Fuel also known as:


Synthetic Parraffinic Kerosene (SPK)
Hydrotreated Renewable Jet (HRJ)
Hydroprocessed Ester and Fatty Acid (HEFA)

First Commercial-Scale Unit is Being Installed

UOP 6005D_C-7

Slide 8

Feed Flexibility

Ecofining & UOP Renewable Jet Fuel Processes


Feedstocks
Rapeseed
Soybean

Process

On-spec
Transportation
Fuels

Animal Fats
Inedible Corn Oil
Used Cooking Oil
Palm Oil
Palm Stearin
PFAD*
Camelina
Carinata
Pennycress
Jatropha
Algal Oil

* Palm Fatty Acid Distillate

Take advantage of lowest cost feedstocks available


Sept. 2013

UOP Renewable Jet Fuel Process


Deoxygenation
Reactor

Hydrocracking Product
Reactor
Separation
Hydrogen

Feedstocks
Vegetable Oils,
Animal Fats &
Greases

Acid Gas
(to Treating)

Light Fuels

Green Jet
(Optional)

Water
(to Treating)

Green Diesel

Green Jet Product Benefits

Technology Value Proposition

A drop-in hydrocarbon biofuel for aviation;


meets key requirements for flight
Certified for use in commercial aviation
via ASTM D7566. Can blend up to 50% with
fossil kerosene
50-90% GHG Savings relative to fossil diesel
depending upon feed source
Strong demand from EU Airlines due
to ETS

Proven, commercial technology;


Ability to swing from max-jet to maxdiesel
Feedstock flexible utilize lower cost feeds
Airlines willing to pay cost of fossil
kerosene + cost of carbon
Valuable hydrocarbon by-products
Options to integrate/revamp in refineries
to minimize capital costs

Chance for Refiners to Access Growing Aviation Biofuel Market

UOP 6005D_C-9

UOP Green Fuel Demonstrations in 2011


Interjet, Mexico

Honeywell/UOP, Airbus,

Jul 21, 2011

Aeromxico

Honeywell/UOP, Boeing, GE

Aug 1, 2011

Aeromxico

Honeywell/UOP, Boeing

Oct 1, 2011

Iberia
Air China, China
United Airlines, USA

Honeywell/UOP, Airbus
Honeywell/UOP, PetroChina, Boeing
Honeywell/UOP, Solazyme
Honeywell/UOP, Bombardier,
Sustainable Oils, SkyNRG
Honeywell/UOP, ASA,
Bombardier, Boeing

Oct 3, 2011
Oct 28, 2011
Nov 07, 2011

NASA, USA

NASA Dryden Flight Research Center, NASAs Glenn


and Langley Research Center

Flight campaign
2013

LATAM Airlines Group

LAN Colombia

Aug 21, 2013

Porter Airlines
Aeromxico, Porter
Airlines, GOL

Apr 17, 2012


Jun 20, 2012

Many Demonstration, Commercial and Military Flights Since 2008

UOP 6005D_C-10

Renewable Fuels Project List


Year of
Startup

Technology

Location

Customer

Size
(kTPA)

2008

Ecofining/RJ

USA

UOP Product Demo Unit

~9*

2013

Ecofining

USA

Valero / Darling

500

2014

Ecofining

Italy

ENI

>400

2014

Renewable Jet

USA

AltAir Fuels

Undisclosed

tbc

Ecofining

USA

Undisclosed

Undisclosed

tbc

Ecofining

USA

Emerald Biofuels LLC

300

* UOP Product Demo Unit has produced ~ 4 million liters of Green Jet Fuel/Green Diesel

Strong interest in North America and South America


Significant renewed interest from EU refiners

Significant Renewed Global Market Interest

UOP 6005D_C-11

Diamond Green Diesel A Success Story

Site for Ecofining Unit

Existing Valero Refinery


(St. Charles, LA)

In operation since June 2013


Using proven Ecofining
technology
10,000 bpsd (~500,000 metric
tons per year) of feedstock
Design feedstock: waste
animal fats/greases
Darling: ability to provide low
cost, sustainable feed
Valero: NAs largest
independent petroleum refiner
and marketer. Extensive
refinery operations, fuel
distribution & retail
Co-location at existing
refinery: leverages existing
assets, minimizes capital cost

A great example of a feedstock company & a refiner working together


for a successful sustainable biofuels project
UOP 6005D_C-12

UOP/Eni Ecofining Process


ISBL & OSBL Schematic
Cooling Water
System

Water
Treatment

Flare
System

Acid Gas
Handing

Steam/BFW
System

Unloading
Facilities

Feed Tanks

UOP/Eni
Ecofining Process ISBL
(Inside Battery Limits)

Electrical
Power Systems
Instrument &
Plant Air

Feed
Pretreatment
Product Tanks

Chemical
Storage

Control Room
& Laboratory

Hydrogen
Supply

Natural Gas/
LPG

Loading
Facilities

Leverages Existing Refinery Assets, Minimizing Capital Investment


Products Fully Fungible with Refinery Product Streams
UOP 6005D_C-13

UOP Alcohols to Jet (ATJ) Process


Currently under development
Converts single or mixed C3+ alcohols to
distillates
High jet yield with smooth boiling
distribution
UOP Process
Easily-certifiable jet fuel compliant with all
current specifications

Smooth-Boiling Jet Fuel

Jet
Product

Hydrogen

Light
Olefin

Alcohol

Hydrogenate

Oligomerize
C9 - C20
i-Olefins

C9 - C20
i-Paraffins

Fractionate

Dehydrate

Water
Diesel
Product

Ferment

Sugars or
Cellulose

Alcohol Manufacturer

Economics:
TBD by Sharry Lynch

Summary
Aviation Drop-in biofuels are here, ready today
- Have produced commercial scale quantities of fuels
- Will make up increasing share of energy pool
- Essential to overlay sustainability criteria (GHG, water)
Feedstock availability is an important enabler
- Bridging feedstocks build infrastructure and acceptance
- Second generation feedstock success is critical
- Diverse feedstock initiatives enable regional,
sustainable solutions

Most hurdles met, but some remain:


- Broadly available, cost competitive feeds
- Mitigation for financial risk
The Future of Drop-in Renewable
Biofuels is Now!

UOP 6005D_C-16

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