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Maintenance Guide
ZTE CORPORATION
NO. 55, Hi-tech Road South, ShenZhen, P.R.China
Postcode: 518057
Tel: +86-755-26771900
Fax: +86-755-26770801
URL: http://ensupport.zte.com.cn
E-mail: support@zte.com.cn
LEGAL INFORMATION
Copyright 2011 ZTE CORPORATION.
The contents of this document are protected by copyright laws and international treaties. Any reproduction or
distribution of this document or any portion of this document, in any form by any means, without the prior written
consent of ZTE CORPORATION is prohibited.
Revision History
Revision No.
Revision Date
Revision Reason
R1.0
20100608
First Edition
R1.1
20111116
R1.2
20120401
Contents
Preface............................................................................................................. I
Chapter 1 Safety Introduction .................................................................. 1-1
1.1 Safety Overview ................................................................................................. 1-1
1.2 Safety Symbols .................................................................................................. 1-1
1.3 Safety Specifications .......................................................................................... 1-3
Figures............................................................................................................. I
Tables ............................................................................................................ III
Glossary .........................................................................................................V
II
Preface
About this Manual
This manual introduces the maintenance method for ZTE SDR series base station
product ZXSDR BS8900A GU360 Outdoor macro Node B, including routine maintenance,
components replacing.
Overview
This Manual consists of 4 chapters. Each chapter is introduced as follows:
Chapter
Overview
Chapter 1, Safety
Instructions
maintenance.
Chapter 2, Maintenance
Overview
Chapter 3, Routine
Maintenance
Chapter 4, Maintenance
Record Tables
reference.
Intended Reader
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Maintenance Engineer
II
Chapter 1
Safety Introduction
Table of Contents
Safety Overview .........................................................................................................1-1
Safety Symbols ..........................................................................................................1-1
Safety Specifications ..................................................................................................1-3
During the installation, operation and maintenance of the equipment, one should strictly
abide by all the safety rules and related operation procedures on the site to avoid body
injuries or equipment damages. The safety precautions introduced in this manual are only
supplementary to the local safety rules.
ZTE assumes no responsibility for consequences resulting from violation of the general
specifications for safety operations or safety standards for design, production, and use of
the equipment.
Meaning
Universal alerting symbol: General safety
attentions.
Electrostatic: Device may be sensitive to static
electricity.
Electric shock: There is a risk of electric shock.
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Safety Symbol
Meaning
High temperature: Surface is hot and may cause
personal injury if touched.
Laser: Beware of strong laser beam.
Amongst these safety symbols, the universal alarm symbols are classified into four levels:
danger, warning, caution, and note. The formats and meanings of the four levels are
described as below:
Danger!
Indicates an imminently hazardous situation, which, if not avoided, could result in death or
serious injury. Limit its use to only extreme situations.
Warning!
Indicates a hazardous situation, which, if not avoided, could result in serious injuries,
equipment damages or interruption of major services.
Caution!
Indicates a potentially hazardous situation, which, if not avoided, could result in moderate
injuries, equipment damages or partial service interruption.
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Note:
Indicates helpful information which if ignored, could result in minor injuries, equipment
damages or partial service interruption.
Every safety symbol has a text description of its safety level and a detailed description of
its contents.
Danger!
Never install or uninstall power cables while they are live because when touched with a
conductor may produce sparks, resulting in fire or damage to eyes.
Warning!
It is not allowed to drill cabinet holes without permission. Unqualified drilling could damage
wiring inside the cabinet. Additionally, the metal pieces inside the cabinet created by drilling
could result in a shorted circuit board.
Antistatic
Caution!
Static electricity produced by human body can damage static-sensitive components on
circuit board, such as large-scale integrated circuits.
Friction caused by human body activities is the root cause of electrostatic charge
accumulation. Static voltage carried by a human body in a dry environment can be up
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to 30 kV, and can remain in there for a long time. An operator with static electricity
may discharge electricity through a component when he/she touches the conductor and
causing damage.
Wear an antistatic wrist strap (the other end of wrist strap must be well grounded) before
touching the equipment or holding a plug-in board, circuit board, Integrated Circuit (IC) chip
or other devices, to prevent human static electricity from damaging sensitive components.
Laser
Warning!
Avoid looking straight at the laser beam from the outlet of the optical transceiver or inside
the optical fiber to avoid eye damage.
High Temperature
Danger!
Avoid touching the surface area of some devices due to high temperature to avoid a scald
injury.
Fans
Warning!
Do not put fingers or any tools in the running fan to avoid an injury. Keep tools away from
the running fan.
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Warning!
Do not walk or stay under the hoisted objects during hoisting operations.
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Plugging/Unplugging Modules
The modules mentioned in this document include front board, rear board, and fan module.
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Caution!
Avoid inserting a module forcibly. Otherwise, the pin on the backplane may bent.
Align the module with the guide rail and push it gently to the backplane. Plug the
module properly into the slot to prevent short circuit due to contact between the module
and the circuit surface.
Avoid touching the circuits, components, connectors, and cable troughs when holding
a module.
RF module turns hot when running. Avoid being scalded when plugging and
unplugging an RF module.
Personnel
Caution!
Do not conduct internal maintenance or equipment debugging without prior permission.
Replacing parts or changing equipment may incur extra danger, therefore, do not replace
parts or change the equipment without prior permission. To ensure safety, please contact
ZTE in case of any problem.
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Chapter 2
Maintenance Overview
Table of Contents
Purpose of Maintenance.............................................................................................2-1
Maintenance Categories.............................................................................................2-1
Common Maintenance Methods .................................................................................2-2
Common Maintenance Precautions............................................................................2-3
Maintenance Information Collection............................................................................2-4
Routine Maintenance
Emergency Maintenance
Routine Maintenance
Routine maintenance tasks come under the preventive maintenance operation tasks. The
preventive maintenance operations are performed on a scheduled basis to monitor the
system regularly, and to get sustained service from ZXSDR BS8900A GU360. Routine
maintenance allows maintenance personnel to identify potential sources of hazards,
which enable the maintenance personnel to resolve these problems in time. Performing
these tasks in a timely manner can lengthen the life of components and therefore reduce
system-down time.
The goal of routine maintenance is to enhance the system performance and service for
a longer period of time at minimum usage of resources. Resources that are minimized
include minimization of unnecessary initialization, diagnostics, and ZXSDR BS8900A
GU360 site visits.
Emergency Maintenance
Emergency maintenance is a kind of unpredictable maintenance. It means the immediate
troubleshooting for the failed equipments when there is an emergency. The key target of
emergency maintenance is to restore the service as soon as possible. Network operator
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should refer to this guide to prepare the emergency failure handling regulation and provide
trainings for staff.
Determine the potential causes of the fault, if possible, perform troubleshooting according
to this guide. In addition, contact the ZTE customer support center for advanced technical
support.
Collect the alarm information and hard copies of the failure. Send the related failure
handling report and event logs to ZTE for analysis.
Fault Analysis
Generally, a wireless network consists of various equipment entities. The fault symptom
of a kind of equipment entity is different from that of other kinds. Therefore, when
maintenance personnel finds a fault or receives a fault report, he/she should analyze the
fault symptom and judge from what kind of equipment entity the fault comes first. Then
check the equipment entity further.
The analysis of fault symptom is important especially for emergent faults. To avoid wrong
maintenance operations on normal equipment entities, maintenance personnel should
analyze fault symptoms carefully and locate faulty equipment entity correctly. Moreover,
it costs less time to troubleshoot faults on the basis of correct analysis.
Replacement Method
The replacement method is used to locate fault. For example, when a fault occurs, replace
a possible faulty part with a normal spare one. If the fault disappears, it can be judged that
the replaced part is faulty.
The principle of part replacement is as follows: Replace the part which reports alarm with
a good one. If the alarm disappears, it indicates that this part is the faulty one. If the alarm
still exists after the part is replaced, analyze the fault further and replace other parts which
are possibly faulty.
The replacement method is simple and practical. Moreover, it can be used to compare the
status, parameters, logs and parameter configuration of same parts for inconsistency.
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Note:
The replacement operation is only carried out in safe time period to avoid service
interruption.
Safety Precautions
The power supply input voltage exceeds safety limits for human contact. Ensure adequate
safety measures to avoid any electric shock risk or equipment damage.
Operation Precautions
Ensure the following precautions during maintenance:
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ESD Procedures
The proper ESD procedures must be followed before working with the ZXSDR
BS8900A GU360 modules.
Other Precautions
Ensure the availability of frequently used tools and meters, screw drivers
(Philips-/Flathead-screwdrivers), signaling meter, network cable pliers,
multimeter, and network cables. Check and calibrate meters to ensure accuracy.
Check spare parts and components frequently to ensure their availability and
intactness. Mark and store damaged parts after maintenance at some separate
place. Avoid storing of damaged parts with new spare parts.
Maintenance personnel should analyze the cause of every particular fault, and
figure out the potential source of hazard before proceeding further.
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Note:
Before maintaining and operating on the cabinet, you must switch off its power supply.
Version
RTR version
PIBC version
CC version
BPC version
FS version
SA version
SE version(optional)
FA version
PM version
FCE0 version
Note:
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Chapter 3
Routine Maintenance
Table of Contents
Routine Maintenance Definition ..................................................................................3-1
Routine Maintenance Items ........................................................................................3-1
Routine Maintenance Schedule ..................................................................................3-2
Monthly Maintenance Guide ......................................................................................3-2
Goal
The goal of routine maintenance is to enhance the system performance and service for
a longer period of time at minimum usage of resources. Resources that are minimized
include minimization of unnecessary initialization, diagnostics, and ZXSDR BS8900A
GU360 site visits.
Note:
The running status of ZXSDR BS8900A GU360 can be observed at the ASN, for it is
an unmanned monitoring device. The routine maintenance and weekly maintenance of
ZXSDR BS8900A GU360 are performed by ASN maintenance personnel.
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Daily Maintenance
Monthly Maintenance
Quarterly Maintenance
Half-Yearly Maintenance
Annual Maintenance
Sub-item
Operation Guide
Inspection Criteria
Room Envi-
Checking the
1. Normally the
ronment
temperature
environmental temperature
thermometer.
Checking the
humidity
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Item
Sub-item
Operation Guide
Inspection Criteria
required; if it is too low, a
humidifier is needed.
Cabinet
Checking the
check
power supply
system
in good condition,
without distortion or
overtemperature occurs.
overtemperature.
Maximum fluctuation
Grounding
System
2. Joint grounding
1. No foreign body is on or
protection system
in the cabinet.
dust-proof
condition
a vacuum cleaner.
the cabinet .
cabinet.
dust.
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Item
Sub-item
Operation Guide
Inspection Criteria
Electrical
Trunk cable
cable
connection check
connected.
connection
check
undamaged.
reliable.
2. The cable is
undamaged.
reliable.
monitoring cable
2. The cable is
undamaged.
undamaged.
Spare Parts
Checking the
check
spare parts
storage
requirement.
quantity of spare
maintenance.
available.
2. All spare partss and
parts are in good condition
without damage, crack or
erosion. Damaged parts
should be returned for
repair in time.
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Chapter 4
Alarm description
Time when
Time when
the alarm
the alarm is
occurs
cleared
Remarks
Remarks
Remarks
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Date:
Attended time: From To
Remarks
Shift record:
Maintenance personnel:
Description
Handling method
Remarks
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Maintenance time:
Check item
Maintenance personnel:
Description
Handling method
Yes No
parts
Remarks
undamaged?
Review (performed by the person in charge):
Maintenance date:
name:
Maintenance personnel:
Item
ZXSDR BS8900A GU360
Description
Remarks
Normal Abnormal
module operation
Data service
Normal Abnormal
Power operation
Normal Abnormal
Grounding/lightning system
Normal Abnormal
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Maintenance date:
name:
Maintenance personnel:
Item
Grounding resistance and
Description
Remarks
Normal Abnormal
grounding cable
Waterproof measure and
Normal Abnormal
Unsolved problems
Maintenance personnel:
Check item
Result
Yes No
Remarks
reliably connected?
Is the room protection grounding bar
Yes No
reliably connected?
Is the BTS grounding trunk cable
Yes No
reliably connected?
Grounding resistance test
Grounding resistance:
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Maintenance date:
Maintenance personnel:
Item
Status
Remarks
NormalAbnormal
Humidity/temperature
NormalAbnormal
NormalAbnormal
NormalAbnormal
NormalAbnormal
Grounding/lightning system
NormalAbnormal
NormalAbnormal
NormalAbnormal
NormalAbnormal
NormalAbnormal
NormalAbnormal
Unsolved Problems
Handled by:
Source from which the fault is found: User complaint Alarm system Routine maintenance
Others
Fault category:
Fault description:
Fault handling:
Result:
Maintenance personnel:
Slot
Fault
Replace-
Faulty module
Substitute
occurrence
ment time
serial No.
module serial
time
No.
Maintenance personnel:
Connecting
Fault time
position
Replace-
Faulty cable
Substitute cable
ment time
serial No.
serial No.
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Maintenance personnel:
Connecting
Fault time
position
Replace-
Faulty cable
Substitute cable
ment time
serial No.
serial No.
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Figures
Figures
Tables
Table 1-1 Safety Symbols Description....................................................................... 1-1
Table 2-1 ZXSDR BS8900A GU360 Version Information........................................... 2-4
Table 3-1 Monthly Maintenance Guide ..................................................................... 3-2
Table 4-1 Daily Maintenance Record Table ............................................................... 4-1
Table 4-2 Monthly Maintenance Record Table........................................................... 4-2
Table 4-3 Quarterly Maintenance Record Table......................................................... 4-3
Table 4-4 Half-yearly Maintenance Record Table ...................................................... 4-4
Table 4-5 ZXSDR BS8900A GU360Annual Maintenance Record Table .................... 4-5
Table 4-6 Sudden Fault Processing Record Table ..................................................... 4-6
Table 4-7 Module Replacement Record Table ........................................................... 4-7
Table 4-8 Cable replacement record table................................................................. 4-7
III
Tables
Glossary
ASN
- Access Service Network
ESD
- Electrostatic Discharge
FA
- Fan Array
PM
- Power Module
RF
- Radio Frequency
SA
- Site Alarm
SFP
- Small Form-factor Pluggable
UMTS
- Universal Mobile Telecommunication System