Beruflich Dokumente
Kultur Dokumente
JRC 2016
April 12-15, 2016, Columbia, South Carolina, USA
DRAFT
JRC 2016-5762
ABSTRACT
Load tests were conducted on pretensioned members made
with five different strands (three 7-wire strands and two 3-wire
strands) to determine the effect of concrete release strength on
the development length and flexural capacity of members.
Strands named generically SA, SC, SD, SE and SF and they were
all indented except SA (no surface indentation). All strands had
diameter of 3/8 (9.52 mm) except SC which had diameter of
5/16 (7.94 mm). Among all types of strands used in
manufacturing of test prisms, SC and SF were 3-wire strands,
while SA, SD and SE were 7-wire strands. A consistent concrete
mixture was used for the manufacture of all test specimens, and
the different release strengths were obtained by allowing the
specimens to cure for different amounts of time prior to detensioning. For SA, SD, SE and SF strands, each prismatic
specimen (prism) had a 5.5 (139.7 mm) x 5.5 (139.7 mm)
square cross section with four strands arranged symmetrically.
However, prisms made with SC strand had 4.5 (114.3 mm) x
4.5 (114.3 mm) square cross section with four strands arranged
symmetrically. The prisms were identical except for the strand
type and the compressive strength at the time of de-tensioning.
All four strands were pulled and de-tensioned gradually when
the concrete compressive strength reached 3500 (24.13 MPa),
4500 (31.03 MPa) and 6000 (41.37 MPa) psi. Precise detensioning strengths were ensured by testing 4-in.-diameter
(101.6 mm) x 8-in.-long (203.2 mm) compression strength
cylinders that were temperature match-cured.
The prisms were loaded in 3-point-bending to determine the
ultimate bond characteristics of each reinforcement type for the
different concrete release strengths. A loading rate of 900 lb/min
(4003 N/min) for 5.5 (139.7 mm) x 5.5 (139.7 mm) prisms was
+
=
3
In this equation, the first term is transfer length, while the
second term is the flexural bond length. In this equation, is
diameter of prestressing strand. Figure 2. is schematic
illustration of strand transfer and development length equations
from ACI 318-95, Section R12.9. Strand slippage occurs in two
steps: 1) general bond slip, which corresponds to the first
measurable slip at the stress-free end of the strand and 2)
mechanical resistance of helical shape wires, which allows a rise
in strand stress with further strand slip.
Research Variable
To understand the effect of concrete release strengths on the
development length and flexural capacity of pretensioned
members, all other parameters kept constant in prisms for each
of strand type and the only variable in test prisms was concrete
release strength. Different concrete release strengths were
attained simply by allowing the prisms to cure in the prestressing
bed for different amounts of time before detensioning of strands.
The development lengths, determined by subsequent load testing
of the prisms, were then compared for each type of strand on the
basis of concrete release strength.
TESTING PROCEDURE AND RESULTS
3-point bending load tests were conducted at different
assessed embedment lengths on prisms to obtain estimations of
the development length based on the release strength. Three
identical prisms were tested for each type of strand and concrete
release strength. First prisms were tested at 28-in. (71.12 cm)
from prism end, while second prisms were tested at 20-in. (50.8
cm) from prism end. Having load tests at 16.5-in. (41.9 cm) from
the third prism end and 13-in. (33.02 cm) from other end of
prism, the third prisms were tested at both ends. Pretensioned
beams were setup on two roller supports with center to center
distance of rollers equal to 54-in. (137.16 cm), 38-in. (96.52 cm),
31-in. (78.74 cm) and 24-in. (60.96 cm) for tests with
embedment lengths of 28-in. (71.12 cm), 20-in. (50.8 cm), 16.5in. (41.9 cm) and 13-in. (33.02 cm). Figure 5. shows schematic
of test setup for 28-in. (71.12 cm) embedment length.
Concrete Mix
For this study, a consistent concrete mixture with Type III
cement, water-cement ratio of 0.32 and 6-in. slump was used for
all test specimens. Mix design used is similar to mix being
currently used by prestress crosstie producers, a mix which gains
high early compressive strength. To attain consistency in mixture
proportioning, oven-dried materials were used.
Prestress Strand
Five different types of strand were used in manufacturing of
the test prisms. Strands were named generically SA, SC, SD, SE
and SF and they were all indented except SA (no surface
indentation). All strands had diameter of 3/8 (9.52 mm) except
SC which had diameter of 5/16 (7.94 mm). Among these five
types of strands used in fabrication of test prisms, SC and SF
were 3-wire strands, while SA, SD and SE were 7-wire strands.
Figure 5. Test setup for loading test with 28 in. embedment length
(1 inch=25.4 mm)
(a)
(b)
Figure 6. LVDTs used for strand end slip measurement and midspan deflection measurement a) end slip LVDT b) mid-span
deflection LVDT
Testing Procedure
Using MultiPurpose TestWare Software (MTS), servo
hydraulic controls for the load application on the prism and the
actuator applies the load on a 2-in (50.8 mm) width metal plate
grouted on the top of the prism to avoid any displacements and
rotations. The actuator used to conduct loading tests is able to
apply a concentrate load up to 50000 lbs (222.41 KN).
MTS was used to apply the load on the prism and applied
load increased until the first crack occurred. Once the first crack
was initiated, the operator paused the test and the load was held
constant at the load that cracking happened for 10 minutes.
Precise determination of the cracking load was assisted by
illuminating the side of the prism surface with 2 flood lights
(refer to Figure. 8). Once 10 minutes of hold finished, load was
increased uniformly until the prism failed. For each test, the test
length was between 25 to 50 minutes depending on the span.
Results
Since development length is consisted of transfer length and
the flexural bond length, previous knowledge of transfer lengths
contribute in estimation of the development lengths. Values of
measured transfer lengths for each strand type and three different
concrete release strengths (3500, 4500 and 6000 psi) are
summarized in table 1 through 3.
Wire
Type
T.L for
E.L=28",
in. [mm]
T.L for
E.L=20",
in. [mm]
T.L for
E.L=16.5",
in. [mm]
T.L for
E.L=13",
in. [mm]
Average
T.L, in.
[mm]
Wire
Type
T.L for
E.L=28",
in. [mm]
T.L for
E.L=20",
in. [mm]
T.L for
E.L=16.5",
in. [mm]
T.L for
E.L=13",
in. [mm]
Average
T.L, in.
[mm]
SA
19.2
[488]
21.8
[554]
22.3
[566]
21.2
[538]
20.5
[521]
SA
12.6
[320]
10.7
[272]
10.7
[272]
11
[279]
11.2
[284]
14.7
[373]
15.9
[404]
16.8
[427]
15.4
[391]
SC
SC
14.7
[373]
9.9
[251]
10.6
[269]
11.6
[295]
9.2
[234]
10.2
[259]
SD
13.7
[348]
14.7
[373]
17.3
[439]
15.5
[394]
15.3
[389]
SE
13
[330]
13.3
[338]
12.7
[323]
13.3
[338]
13.2
[335]
SF
10.3
[262]
10.5
[267]
12.4
[315]
9.6
[244]
10.7
[272]
SD
22.2
[564]
22.9
[582]
27.2
[691]
24.5
[622]
24.3
[617]
SE
20.5
[521]
21.6
[549]
21.3
[541]
20.8
[528]
21.3
[541]
SF
14.7
[373]
15.6
[396]
15.9
[404]
16.8
[427]
15.4
[391]
Wire
Type
T.L for
E.L=28",
in. [mm]
T.L for
E.L=20",
in. [mm]
T.L for
E.L=16.5",
in. [mm]
T.L for
E.L=13",
in. [mm]
Average
T.L, in.
[mm]
SA
15.3
[389]
15.7
[399]
17.8
[452]
15.1
[384]
16.2
[411]
SC
13.9
[353]
15.3
[389]
13.1
[333]
13.8
[351]
SD
16.3
[414]
14.0
[356]
17.5
[445]
16
[406]
15.8
[401]
SE
17.6
[447]
18.5
[470]
18.2
[462]
21.8
[554]
19
[483]
SF
12.8
[325]
12.1
[307]
11.9
[302]
13.2
[335]
12.5
[308]
15
Max Moment (Kip-ft)
13.4
[340]
SA 7-Wire Strand
17
13
11
9
Release Strength=6000 psi
Release Strength=4500 psi
Release Strength=3500 psi
9.5
13
16.5
20
23.5
Embedment Length (in.)
27
30.5
SF 3-Wire Strand
17
17
15
15
SD 7-Wire Strand
13
11
9
9.5
13
16.5
20
23.5
Embedment Length (in.)
27
9
7
30.5
11
13
9.5
27
30.5
10
17
9.5
15
9
Max Moment (Kip-ft)
16.5
20
23.5
Embedment Length (in.)
SE 7-Wire Strand
8.5
13
7.5
11
9
9.5
13
6.5
5.5
7
5
13
16.5
20
23.5
Embedment Length (in.)
27
30.5
9.5
13
16.5
20
23.5
27
Embedment Length (in.)
30.5
DISCUSSION OF RESULTS
Results presented in Figures 9-13 are categorized according
to strand type in order to compare the moment capacities for
different concrete release strengths. Loading tests were run with
four different loading spans to estimate development lengths.
Any considerable reduction in maximum sustained moment
resisted by prism with a reduction in embedment length means
the strand force is not fully developed and the section was not at
its maximum capacity.
Following findings can be concluded from the above
figures:
1) For all 7-wire strands, in almost all cases, prisms made
with 6000 psi concrete release strength had higher
flexural moment capacity at that embedment length
compared to the prisms with 3500 and 4500 psi release
strengths.
2) For all 7-wire strands except SE, there is a general trend
where the maximum sustained moment increases as the
release strength increases.
3) For SF a 3-wire strand with diameter of 3/8, maximum
sustained moment resisted by prisms with 4500 psi
release strength was slightly higher than prisms with
6000 psi and prisms with 3500 psi had the lowest
moment capacity at any assessed embedment length.
4) For SC a 3-wire strand with diameter of 5/16, there is
a general trend where the maximum sustained moment
increases as the release strength increases.
REFERENCES
[1] Bodapati, N., Zhao, W., Peterman, R. J., Wu, C.-H. Beck,
B. T., Haynes, M. and Holste, J., "Influence Of Indented Wire
Geometry And Concrete Parameters On The Transfer Length In
Prestressed Concrete Crossties " Proceedings of the 2013 Joint
Rail Conference, JRC2013-2463 April 15-18, 2013, Knoxville,
Tennessee, USA.
[2] Bodapati, N., Peterman, R. J., Beck, B. T., & Wu, C.-H.
(2014). Effect of Concrete Properties on Transfer Lengths in
Concrete Rail-Road Ties, Proceedings of the 2014 Joint Rail
Conference, JRC2014-3859 April 2-4, 2014, Colorado Springs,
Colorado, USA.
[3] Weixin Zhao, Kyle Larsan Robert J. Peterman,B. Terry
Beck, and C.-H.John Wu, "Development of a laser-speckle
imaging device to determine the transfer length in pretensioned
concrete members" PCI Journal Winter 2012, pp. 135-143.
[4] Naga Bodapati, R.J. Peterman, W. Zhao, T. Beck, C.-H.
Wu, J. Holste, M. Arnold, R. Benteman, R. Schweiger,
"Transfer-Length Measurements On Concrete Railroad Ties
Fabricated With 15 Different Prestressing Reinforcements" 2013
PCI Convention and National Bridge Conference, September 21
24 at the Gaylord Texan Resort in Grapevine, Texas.
CONCLUSION
1) High release strengths generally increase flexural
capacity of pretensioned prisms for all strands except
SF which prisms with 4500 psi release strength showed
higher capacity than 6000 psi release strength.
2) Prisms made with smooth strands contrary to prisms
made with smooth wires (no surface indentation), have
better bonding among strands compared to smooth
wires among wires with different indentation types.
3) Based on transfer lengths measurements in this study,
as the compressive strength of the concrete increases at
the time of detensioning, transfer lengths decreases.
RECOMMENDATIONS
1) The pretensioned concrete prisms and load-testing
procedure documented in this paper can be successfully
used with a variety of embedment lengths and/or
concrete mixtures to determine the development length
for a particular concrete mix and release strength.
ACKNOWLEDGMENTS
The authors would like to thank the Federal Railroad
Administration (FRA) for providing the majority of funding that
made this research possible. Additionally, LB Foster/CXT
Concrete Ties has donated extensive resources, including all of
the reinforcements, to make the project a success. The
researchers would also like to thank Drs. Hailing Yu and David
Jeong at the John A. Volpe National Transportation Systems
Center for their valuable suggestions and parallel analysis work.
Finally, the authors wish to thank the Precast/Prestressed
Concrete Institute (PCI) for establishing an industry advisory
panel to the project, the Kansas State Universitys University
Transportation Center (K-State UTC) for graduate student
tuition support.
Inspection Method to Determine the Transfer Length in Pretensioned Concrete Railroad Ties, ASCE, Journal of
Engineering Mechanics, Journal of Engineering Mechanics,
Volume: 139, Issue: 3, March 2013, pp. 256- 263.
[19] Weixin Zhao, B. Terry Beck, Robert J. Peterman,
Robert Murphy, John C.-H. Wu, and Grace Lee, A Direct
Comparison Of The Traditional Method And A New Approach
In Determining 220 Transfer Lengths In Prestressed Concrete
Railroad Ties, Proceedings of the 2013 Joint Rail Conference,
JRC2013-2469 April 15-18, 2013, Knoxville, Tennessee, USA.
doi: 10.1115/JRC2013-2469.
[20] Beck, B. Terry, Peterman, Robert J., Wu, Chih-Hang
(John), and Bodapati, Naga Narendra B., In-Plant Testing of a
New Multi-Camera Transfer Length Measurement System for
Monitoring Quality Control of Railroad Crosstie Production,
Proceedings of the 2015 Joint Rail conference, March 23-26,
2015, San Hose, CA, USA.
[21] B. Terry Beck, Robert J. Peterman, John C.-H. Wu,
Steve Mattson, Experimental Investigation of the Influence of
Surface Contaminants on the Transfer Length of Smooth and
Indented Prestressing Reinforcements Used in the Manufacture
of Concrete Railroad Ties, Paper Number: JRC2015-5751,
Proceedings of the 2015 Joint Rail Conference, San jose, CA,
March 23-26, 2015.
ANNEX A
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