Bur 87634742NA - J.C.M SV212, SV216 Tier 3

SV212 & SV216 Tier III
VIBRATORY ROLLER
INDEX
INTRODUCTION
SERVICE CODES
ENGINE
2-1
COOLING SYSTEM
2-1
INTAKE SYSTEM
2-2
EXHAUST SYSTEM
2-3
FUEL SYSTEMS
3-1
FUEL TANK & LINES
3-1
FUEL FILTER SYSTEM
3-2
FUEL SYSTEM CONTROLS
3-2
ELECTRICAL
4-1
WIRING & HARNESSES
4-1
CIRCUIT BREAKERS, RELAYS, FUSES, RESISTORS & DIODES
4-2
SWITCHES & CONTROLS
4-2
INSTRUMENTATION - GAUGES & SENDERS
4-5
AUDIBLE WARNING DEVICES
4-6
STARTER & BATTERY
4-7
ELECTRICAL CHARGING COMPONENTS
4-7
ELECTRIC LIGHT CIRCUITS
4-7
ELECTRIC MOTORS
4-9
ELECTRICAL ACCESSORIES / ATTACHMENTS
4-9
ELECTRONIC SYSTEMS
4-9
STEERING SYSTEM
5-1
STEERING CONTROLS
5-1
STEERING HYDRAULIC SYSTEM
5-1
STEERING HYDRAULIC LINES (BETWEEN RESERVOIR & VALVE)
5-1
STEERING VALVES
5-2
STEERING HYDRAULIC LINES (VALVE TO CYLINDER OR ACTUATOR)
5-2
STEERING CYLINDERS / ACTUATORS
5-2
POWER TRAIN
6-1
PUMP DRIVE
6-1
HYDRAULIC TRANSMISSION PUMPS
6-2
HYDRAULIC TRANSMISSION MOTORS
6-2
HYDRAULIC TRANSMISSION VALVES
6-2
GEAR REDUCTION UNITS
6-3
HUBS, WHEELS & TIRES
6-3
BRAKES SYSTEM
7-1
BRAKE PUMPS
7-1
BRAKE LINES
7-1
BRAKE VALVES
7-1
OPERATOR CONTROLS - BRAKES
7-2
HYDRAULIC SYSTEMS
8-1
HYDRAULIC RESERVOIR & FILTERS
8-1
HYDRAULIC PUMPS
8-2
HYDRAULIC LINES (BETWEEN RESERVOIR & VALVE)
8-2
HYDRAULIC VALVES
8-3
HYDRAULIC LINES (VALVE TO CYLINDER OR MOTOR)
8-4
HYDRAULIC CYLINDERS
8-5
HYDRAULIC MOTORS
8-5
HYDRAULIC EQUIPMENT CONTROLS
8-5
CHASSIS / STRUCTURE MOUNTED EQUIPMENT
9-1
MAIN FRAME / CHASSIS
9-1
PROTECTIVE COVERINGS / APPEARANCE / CONVENIENCE
9-1
CAB
9-2
PROTECTIVE STRUCTURES
9-5
SEATS, BELTS & ADJUSTERS
9-5
GROUND ENGAGING COMPONENTS
9-6
PINS, BUSHINGS AND LINKS
9-7
JOB CODE REQUEST FORM
10-1
JUNE 2007
INTRODUCTION TO THE CARES

MACHINE LOCATION & JOB CODE SYSTEM
2ND & 3RD DIGITS INDICATE

MAJOR COMPONENT ASSEMBLY
4TH & 5TH DIGITS INDICATE

SUBCOMPONENTS
6TH POSITION IS ALPHA

CHARACTERS, USED FOR JOB
CODES & LABOR TIME
1ST DIGIT INDICATES MACHINE

LOCATION, SAME AS SERVICE
MANUAL TABS
JOB CODE >
23
45
SERVICE PUBLICATIONS
INDEX SYSTEM
2 ENGINES
3 FUEL SYSTEM
4 ELECTRICAL
5 STEERING SYSTEM
6 DRIVE SYSTEM
7 BRAKES
8 HYDRAULIC SYSTEM
9 CHASSIS/STRUCTURE/MOUNTED EQUIPMENT
SAMPLE MACHINE LOCATION CODE

3
16
11
LOCATION = FUEL
FUEL TANK
DIESEL ENGINE
SAMPLE JOB CODE

3
16
LOCATION = FUEL
11
C
FUEL TANK, R&I = 3.0 HOURS
FUEL TANK
DIESEL ENGINE
MACHINE LOCATION & PRIME PART
THE MACHINE LOCATION MUST BE ENTERED ON A

WHERE THE PRIME PART IS LOCATED.
SAR TO IDENTIFY A SPECIFIC AREA OF THE MACHINE
PRIME PART IS THE PART WHICH CAUSED THE FAILURE.

EXAMPLE:
VIBRATORY ROLLERS
SV212
MACHINE
LOCATION
82021
MAIN SYSTEM PUMP
JOB
CODE
2.6
EQUIPMENT HYDRAULIC PUMP, R&I

EQUIPMENT HYDRAULIC PUMP, OVERHAUL
(INCLUDES JOB CODE 82021 A)
3.9
82021 A
82021 B
THE ABOVE EXAMPLE SHOWS THE MACHINE LOCATION AS 82021 WHICH REPRESENTS THE CRAWLER
MAIN SYSTEM PUMP.
IF THE PRIME PART IS A NUT, BOLT, O-RING, GASKET, SEAL OR OTHER HARDWARE ITEM, SELECT THE MACHINE
LOCATION CORRESPONDING TO THE LOCATION OF THE COMPONENT WHICH THE ITEM IS A PART OF, OR TO
WHICH IT IS ATTACHED. FOR EXAMPLE, IF A BOLT ON A CONNECTING ROD IS BROKEN, THE BOLT WOULD BE
LISTED AS THE PRIME PART AND THE MACHINE LOCATION OF THE CONNECTING ROD WOULD BE USED.
BE AWARE!!
CODES LISTED BELOW CAN NEVER BE USED AS MACHINE LOCATIONS.
EXAMPLE: NUMBERS NOT TO USE
20001
30002
40002
40003
80002
200
300 --01 - MAINTENANCE
400
600 --02 - TROUBLESHOOTING
700
800 --03 - REMOVE & INSTALL OR OVERHAUL
900
CODES ENDING IN ____01 MAINTENANCE, ____ 02 TROUBLESHOOTING, AND ____ 03 REMOVE & INSTALL
OR OVERHAUL, ARE FOR JOB CODES ONLY. FOR THESE MACHINE LOCATIONS GO INTO THE BOOK
FOR A MORE SPECIFIC LOCATION.
SERVICE CODES
SERVICE CODES ARE ENTERED ON A SAR TO IDENTIFY "HOW" OR "WHY" THE PRIME PART FAILED.
ONLY THE APPROVED CODES LISTED ON PAGE 6 MAY BE USED.
JOB CODE
EXAMPLE:
VIBRATORY ROLLERS
SV212
JOB
CODE
MACHINE
LOCATION
82021
MAIN SYSTEM PUMP
2.6

3.9
82021 A
82021 B
JOB CODE - (FIVE DIGIT NUMBER WITH ONE ALPHA SUFFIX)

THE JOB CODE MUST BE ENTERED ON THE SAR FORM IN ORDER TO BE REIMBURSED FOR LABOR COSTS.
SELECTION OF JOB CODES SHOULD COVER ALL REPAIRS PERFORMED IN CORRECTING THE PROBLEM. THE JOB
CODE DOES NOT HAVE TO MATCH THE MACHINE LOCATION CODE USED, BUT IT WILL MOST OF THE TIME.
JOB TIME
THE CODE MANUALS HAVE BEEN WRITTEN SO THAT MOST SARS CAN BE COMPLETED WITH ONE JOB CODE FOR
EACH PRIME PART. WHEN A JOB TIME IS GIVEN, IT COVERS ALL OPERATIONS NECESSARY TO PERFORM THE JOB
DESCRIBED. THE TIME INCLUDES THE R&I OF ALL PARTS OR COMPONENTS NECESSARY TO GAIN ACCESS TO THE
PART OR COMPONENT DESCRIBED.
JOB TIME (LABOR HOURS) IN THE COLUMN UNDER THE MODELS THE JOB CODE APPLIES TO IS GIVEN IN HOURS
AND TENTHS OF HOURS.
***
INDICATES THAT JOB CODE DOES NOT APPLY TO THIS MODEL.
OPEN BOX
(NO TIME) MEANS A TIME HAS NOT BEEN DETERMINED FOR THIS MODEL, BUT JOB CODE IS APPLICABLE.
BECAUSE THE MANUALS ARE WRITTEN IN THIS STYLE, THERE IS THE OCCASIONAL SAR THAT WILL COMBINE
(OVERLAP) TWO JOB CODES WHICH INCLUDES THE R&I OF THE SAME PART IN EACH JOB TIME GIVEN.
THE
COMPUTER WILL APPROVE AND PAY THE HOURS REQUESTED UNDER A JOB CODE AS LONG AS THE REQUESTED
HOURS DO NOT EXCEED THE GIVEN JOB TIMES AND THE LESSER TIME IS REQUESTED.
EXAMPLE: AN ENGINE SHORT BLOCK IS INSTALLED AND A VALVE GRIND IS ALSO REQUIRED.
JOB CODE 23403 B (14.4 HRS FOR THE SHORT BLOCK R&I) AND JOB CODE
23447 B (7.0 HRS TO GRIND VALVES) BOTH INCLUDE R&I OF THE HEAD.
THE REQUEST SHOULD BE FOR:
14.4
23403 B
1.0
23447 B
15.4
TOTAL
THE TIME REQUESTED FOR 23447 B IS ITS GIVEN TIME OF 7.0 HOURS, MINUS THE TIME INCLUDED TO
R&I THE HEAD - 6.0 HOURS (JOB CODE 20447 B STATES THAT IT INCLUDES 20447 A - HEAD R&I).
REMEMBER, AN OVERHAUL JOB CODE SUCH AS 82021 B INCLUDES EVERYTHING COMPLETELY AND NO
ADDITIONAL JOB CODES ARE NEEDED.
THE TIMES IN THIS "MACHINE LOCATION JOB CODE MANUAL" ARE BASED ON TIME STUDIES AND/OR ACTUAL
WARRANTY CLAIMS SUBMITTED BY DEALERS.
THE TIMES GIVEN WILL NOT INCLUDE ANY OF THE ITEMS LISTED AS NON-REIMBURSABLE IN THE
"WARRANTY POLICY MANUAL" (SECTION 4 IN THE DEALER OPERATING GUIDE).
TROUBLESHOOTING TIME
TROUBLESHOOTING IS A SPECIFIC JOB. TIMES ARE LISTED IN VARIOUS SECTIONS OF THE MANUAL FOR THE HOOKUP OF
THE TEST INSTRUMENTS AND THE PROPER RUNNING OF THE TESTS REQUIRED.
ONLY IN SPECIFIC CASES IS TROUBLESHOOTING INCLUDED AS PART OF THE JOB TIME. FOR EXAMPLE, R&I MAIN RELIEF
VALVE INCLUDES PRESSURE TESTING AND ADJUSTING JUST AS R&I SECONDARY RELIEF VALVE INCLUDES HAND-PUMPING
AND ADJUSTING. IF TROUBLESHOOTING TIME IS INCLUDED, IT WILL BE NOTED IN THE JOB DESCRIPTION.
WELDING TIME
WITH THE FLAT RATE TIMES, WELDING (WHEN PERFORMED BY THE DEALERSHIP) IS ONLY ADDITIONAL TIME TO BE
CONSIDERED. ALL REQUESTS FOR LABOR MUST BE ACCOMPANIED WITH A JOB CODE.
A REQUEST FOR WELDING LABOR IS TO BE MADE BY PICKING THE JOB CODE FOR THE COMPONENT OR PART ON WHICH THE
WELDING WAS PERFORMED AND THEN ADD "W" AS A SECOND ALPHA TO THE JOB CODE.
EXAMPLE:
A MAIN FRAME, R&I JOB CODE IS 90111 A -- WELDING WOULD BE REQUESTED UNDER JOB CODE 90111 AW
AND LABOR CALCULATED BY THE FOLLOWING GUIDELINES :
NO JOB TIME PROVIDED
= OPEN BOX
A JOB CODE MUST ALWAYS BE USED WHEN REQUESTING LABOR; HOWEVER, WHEN NO JOB TIMES ARE GIVEN, USE THE
FOLLOWING GUIDELINES TO CALCULATE:
1. CONSIDER THAT A TRAINED 1ST CLASS MECHANIC PERFORMED THE REPAIRS, IN THE DEALERSHIP'S "CERTIFIED" SHOP.
2. INCLUDE IN THE JOB TIME, CLEANING OF THE AREA TO BE REPAIRED AND THE ACTUAL
REPAIR JOB INCLUDING ASSOCIATED PROBLEMS ENCOUNTERED. TIMES REQUESTED WILL
BE CONSIDERED USING THE CURRENT WARRANTY POLICIES & PROCEDURES.
3. TROUBLESHOOTING PERFORMED SHOULD BE REQUESTED BY THE APPROPRIATE TROUBLESHOOTING JOB CODE.
4. THE JOB TIME IS NOT TO INCLUDE ANY OF THE ITEMS LISTED AS NON-REIMBURSABLE IN THE WARRANTY POLICY MANUAL
(SECTION 4 IN THE DEALER OPERATING GUIDE).
DEFINITIONS
R&I - REMOVE AND INSTALL

INCLUDES REMOVING AN EXISTING PART OR COMPONENT AND INSTALLING THE SAME ONE OR A REPLACEMENT.
INCLUDES THE R&I OF ALL PARTS OR COMPONENTS NECESSARY TO GAIN ACCESS TO THE PART OR
COMPONENT DESCRIBED.
REPLACE - INCLUDES REMOVAL OF AN EXISTING PART AND INSTALLING A NEW OR DIFFERENT PART.
EXAMPLE: FILTER ELEMENTS
OVERHAUL - INCLUDES:
- R&I OF THE COMPONENT
- COMPLETE DISASSEMBLY
- INSPECTION FOR WEAR OR DAMAGE
- CLEANING OF ALL PARTS
- REASSEMBLY, CHECKING ALL TOLERANCES
- REPLACING ALL RELATED FILTER ELEMENTS
- RENEWING ALL OILS & LUBRICANTS
- REPLACING ALL SEALS, GASKETS, O-RINGS, ETC.
- PROPER RUN-IN WHEN NECESSARY
- REQUIRED ADJUSTMENTS
EXAMPLE:
VIBRATORY ROLLERS
SV212
MACHINE
LOCATION
82021
MAIN SYSTEM PUMP
JOB
CODE
2.6

3.9
82021 A
82021 B
SERVICE CODES
APPROVED FOR CARES SYSTEM
ADHESION/BONDING -005
ADJUSTMENT (WHY) - 010
APPEARANCE (DESCRIBE) - 015
MISALIGNMENT (HOW) - 205

MISFIRING/MISSING (ENGINE) - 210
MIS-MACHINED (HOW) - 215
MOISTURE/CONDENSATION - 220
BACKLASH (DESCRIBE) - 020

BENT/DENTED - 025
BLEW/BLOWN/BURST (WHERE) - 030
BLISTERED - 035
BLOCKED/OBSTRUCTED (DESCRIBED) -040
BROKEN (WHERE) - 045
BUCKLED/WARPED - 050
BURNED OUT - 055
BYPASSING/BLOW BY - 060
NOT SEALING PROPERLY - 225

OPEN CIRCUIT (ELECTRICAL) - 228
OUT OF GROOVE - 230
PART OMITTED - 231
PIN HOLE/SANDHOLE/POROUS -235
PITTED - 240
PRESSURE HIGH - 245
PRESSURE LOW - 250
CHATTERS/NOISY - 065
CHIPPED/NICKED - 070
CLAMPING-POOR/NONE - 075
COLLAPSED - 080
CONNECTION-POOR - 085
CONTAMINATED (DESCRIBE) - 090
CRACKED (DESCRIBE) - 095
CREEPING OR LEAKING DOWN - 100
CUT/TORN - 105
RESTRICTION (WHERE) - 255

RUSTY/CORRODED - 260
SCORED/SCRATCHED/GALLED -265
SEIZED - 270
SERVICE MODIFICATION PROGRAM (ONLY)-275
SHEARED - 280
SHIFTING DIFFICULT - 285
SHORT CIRCUIT (ELECTRICAL) - 290
SLIPPING - 295
SOFT/SPONGY - 300
STICKING/BINDING - 305
STRETCHED - 310
STRIPPED/PULLED OUT - 315
SURGING/GALLOPING - 320
DOES NOT ENGAGE - 110

DOES NOT RELEASE - 115
ELONGATED/OUT OF ROUND - 120
END PLAY - 125
ERRATIC/FLUCTUATING - 130
FELL OUT/BACKED OUT -135
FIELD SURVEY - 136
FLAKING/PEELING - 140
FRAYED - 145
TEMPERATURE HIGH - 325

TEMPERATURE LOW - 330
TORQUE HIGH - 335
TORQUE LOW - 340
TURNED/SPUN - 345
TWISTED - 350
GLAZED/GRABBING - 150
GROOVED - 155
HIGH FUEL CONSUMPTION - 160
HIGH OIL CONSUMPTION - 165
VIBRATION (DESCRIBE) - 355

WEAR/WORN (DESCRIBE) - 360
WELD/BRAZE - CRACKED/BROKE - 365
WOULD NOT HOLD CHARGE - 370
INTERFERENCE/RUBBING - 170
JUMPS OUT OF GEAR - 175
KINKED/PINCHED - 180
POST-FACTORY, PRE-DELIVERY (ONLY FOR

ZERO TO FIVE HOURS) - 555
PLANT SHIPPED SHORTAGE
("ON SITE" ASSEMBLED
MACHINERY ONLY) - 950
LAMINATING (STEEL PLATE) - 185

LENGTH (DESCRIBE) - 195
LOOSE - 200
ENGINES
TIER III VIBRATORY ROLLER
SV212
SV216
MACHINE
LOCATION
JOB CODE
CUMMINS DIESEL ENGINES

NOTE: REPAIRS FOR CUMMINS ENGINES ARE TO
BE PERFORMED BY AN AUTHORIZED
CUMMINS ENGINE DEALER ONLY.
MAINTENANCE
ELEMENT / FILTER REPLACE
- ENGINE OIL FILTER
0.3
0.3
21601 A
0.3
0.3
21601 B
RUN ENGINE TO OPERATING TEMPERATURE
0.3
0.3
21602 A
CHECK AIR INTAKE SYSTEM FOR RESTRICTIONS OR

LEAKS
0.3
0.3
21602 B
COOLING SYSTEM , PRESSURE TEST
0.3
0.3
21602 C
RADIATOR CAP, R&I
0.2
0.2
21611 A
UPPER COOLING HOSE/LINE, R&I
0.5
0.5
21611 B
LOWER COOLING HOSE/LINE, R&I
0.6
0.6
21611 C
RADIATOR ASSEMBLY, R&I

(INCLUDES MOUNTING HARDWARE, DRAIN & FILL
SHROUDS, HOSES, LINES, R&I)
4.0
4.0
21611 D
DRAIN VALVE, R&I - COOLING SYSTEM -
0.4
0.4
21611 E
COOLANT RECOVERY TANK, R&I
0.3
0.3
21611 F
- AIR CLEANER FILTER
TROUBLESHOOTING
COOLING SYSTEM
RADIATOR & COOLING HOSES
21611
2-1
ENGINES
SV212
SV216
MACHINE
LOCATION
SHROUDS & SCREENS
JOB CODE
21613
RADIATOR FAN SHROUD, R&I

(MOUNTED ON RADIATOR)
0.8
0.8
21613 A
FAN GUARD (SCREEN), R&I

(MOUNTED ON SHROUD)
0.5
0.5
21613 B
ENGINE FAN, BELTS
21615
21615 A
SERPENTINE BELT, R&I
BELT TENSIONER, R&I
0.4
0.4
21615 B
ENGINE FAN, R&I
1.0
1.0
21615 C
PULLY FOR FAN, R&I
1.0
1.0
21615 D
AIR CLEANER INLET TUBE OR PRECLEANER, R&I
0.3
0.3
21621 A
AIR CLEANER ASSEMBLY, R&I

(INCLUDES MOUNTS & HARDWARE)
0.5
0.5
21621 B
HOSE AND / OR TUBES, R&I

- BETWEEN INLET PRECLEANER & AIR CLEANER -
0.3
0.3
21623 A
HOSE AND / OR TUBES, R&I

- BETWEEN AIR CLEANER & TURBOCHARGER, R&I
0.3
0.3
21623 B
INTAKE SYSTEM
AIR CLEANER & PRECLEANER
INTAKE HOSES & TUBES
COLD STARTING AIDS
21621
21623
21629
NOTE: FOR COLD START COMPONENTS (GLOW PLUGS ETC.)

REFER TO ELECTRICAL SYSTEM MACHINE LOCATION 44550.
2-2
ENGINES
SV212
SV216
MACHINE
LOCATION
JOB CODE
EXHAUST SYSTEM
EXHAUST SYSTEM
21631
EXTENSION PIPE - EXHAUST, R&I
0.3
0.3
21631 A
MUFFLER, R&I
0.5
0.5
21631 B
SUPPORT / MOUNTING BRACKET - EXHAUST, R&I
0.7
0.7
21631 C
12.0
12.0
21668 A
ENGINE ASSEMBLY
21668
ENGINE ASSEMBLY, R&I
NOTE: REPAIRS FOR CUMMINS ENGINES ARE TO

BE PERFORMED BY AN AUTHORIZED
CUMMINS ENGINE DEALER ONLY.
2-3
NOTES
FUEL SYSTEMS
TIER III VIBRATORY ROLLERS
SV212
SV216
MACHINE
LOCATION
JOB CODE
CUMMINS DIESEL ENGINES

NOTE: REPAIRS ON CUMMINS FUEL INJECTION
SYSTEM ARE TO BE PERFORMED BY A
AUTHORIZED CUMMINS DEALER ONLY.
MAINTENANCE
FUEL FILTER, REPLACE
0.3
0.3
31601 A
FUELSCREEN / SIEVE - FILLER TUBE, CLEAN
0.2
0.2
31601 B
1.0
1.0
31602 A
FUEL TANK CAP, R&I
0.1
0.1
31611 A
DRAIN VALVE OR PLUG, R&I
0.4
0.4
31611 B
TROUBLESHOOTING
CHECK FUEL SYSTEM
FUEL TANK & LINES

FUEL TANK
31611
FUEL TANK, R&I

(INCLUDES REMOVAL OF ACCESS COVERS)
31611 C
FILLER TUBE, R&I
0.5
0.5
31611 D
FUEL LEVEL SENDER UNIT MOUNTING PLATE, R&I

(INCLUDES REMOVAL OF ACCESS COVERS)
1.2
1.2
31611 E
FUEL TANK CLEANING, R&I
2.0
2.0
31611 F
FUEL SUPPLY LINE - TANK TO TRANSFER PUMP, R&I
0.6
0.6
31613 A
FUEL LINE - TRANSFER PUMP TO FILTER, R&I
0.4
0.4
31613 B
FUEL LINE - FILTER TO INJECTION PUMP, R&I
0.3
0.3
31613 C
FUEL LINE - RETURN TO TANK, R&I
0.6
0.6
31613 D
FUEL LINES, TUBES & HOSES
31613
3-1
FUEL SYSTEMS
SV212
SV216
MACHINE
LOCATION
JOB CODE
0.5
0.5
31613 E
FUEL LIFT PUMP (FEED PUMP), R&I
0.5
0.5
31615 A
CHECK VALVE - FUEL SUPPLY LINE, R&I
0.6
0.6
31615 B
0.5
0.5
31621 A
FUEL SEPARATOR (WATER TRAP), R&I
0.4
0.4
31623 A
FUEL SEPARATOR FILTER, OVERHAUL

0.6
0.6
31623 B
FOOT THROTTLE PEDAL, R&I
1.0
1.0
31643 A
THROTTLE LINKAGE - FOOT PEDAL, R&I
0.6
0.6
31643 B
THROTTLE CABLE, R&I

(INCLUDES ADJUSTMENT)
1.0
1.0
31643 C
THROTTLE CABLE BRACKET, R&I
0.4
0.4
31643 D
FITTING AT FUEL TANK, R&I
FUEL TRANSFER (LIFT) PUMP
31615
FUEL FILTER SYSTEM

FUEL FILTERS
31621
FILTER HEAD ASSEMBLY, R&I
WATER TRAP (SEPARATOR)
31623
FUEL SYSTEM CONTROLS

FUEL SHUTOFF & THROTTLE
31643
NOTE: REPAIRS ON CUMMINS FUEL INJECTION

SYSTEM ARE TO BE PERFORMED BY A
AUTHORIZED CUMMINS DEALER ONLY.
3-2
ELECTRICAL
SV212
SV216
MACHINE
LOCATION
JOB CODE
TROUBLESHOOTING
BATTERIES, CHECK & TEST
(HYDROMETER & LOAD TEST)
0.4
0.4
40002 A
CHARGING SYSTEM, CHECK & TEST

0.6
0.6
40002 B
STARTING SYSTEM CHECK & TEST

0.7
0.7
40002 C
TROUBLESHOOTING ELECTRICAL CIRCUITS

WITH MULTI-METER
1.0
1.0
40002 D
ELECTRICAL CONTROL SYSTEM DIAGNOSTIC CHECK

- SERVICE TOOL / INSPECTION (INCLUDES CONNECTION)
1.0
1.0
40002 E
DOWNLOAD ELECTRONIC SOFTWARE
0.3
0.3
40002 F
REMOVAL & INSTALLATION (R&I)

OR OVERHAUL
WIRE HARNESS, REPAIR
(INCLUDES CONNECTORS/TERMINALS)
40003 A
WIRING & HARNESSES

CHASSIS / TRANSMISSION
OR MAIN WIRING
40120
40140 A
MAIN WIRING HARNESS, R&I

TRANSMISSION HARNESS, R&I
(INCLUDES DIFFERENTIAL LOCK, DRUM & FRONT CHASSIS)
2.5
2.5
40120 B
2.0
2.0
40140 A
1.0
1.0
40150 A
CAB HARNESS , R&I

(LIGHTS, INTERIOR LIGHTING, VENTILATION & WINDSHIELD WIPERS)
2.0
2.0
40170 A
TAILLIGHT HARNESS, R&I
1.0
1.0
40170 B
1.0
1.0
40180 A
ENGINE WIRING HARNESS
40140
ENGINE WIRING HARNESS, R&I
INSTRUMENT PANEL WIRING
40150
INSTRUMENT / CONTROL PANEL HARNESS, R&I
CAB WIRING
40170
ATTACHMENT & ACCESSORY WIRING
40180
ACCESSORIES WIRING HARNESS, R&I
4-1
ELECTRICAL
SV212
SV216
MACHINE
LOCATION
JOB CODE
CIRCUIT BREAKERS, RELAYS, FUSES,

RESISTORS & DIODES
CIRCUIT BREAKERS, RELAYS
40510
0.1
0.1
40510 A
FUSE, R&I
0.1
0.1
40520 A
FUSE BOX, R&I
0.5
0.5
40520 B
0.6
0.6
40530 A
0.5
0.5
40540 A
BATTERY MASTER SWITCH, R&I
0.3
0.3
41510 A
CAB LIFT SWITCH, R&I
0.3
0.3
41510 B
HOOD LIFT SWITCH, R&I
0.3
0.3
41510 C
SWITCH BOX, R&I
0.3
0.3
41510 D
CAB AIR VENT SWITCH, R&I
0.3
0.3
41510 E
FRONT WINDSHIELD WIPER SWITCH, R&I
0.3
0.3
41510 F
REAR WINDSHIELD WIPER SWITCH, R&I
0.3
0.3
41510 G
WINDSHIELD WASHER BUTTON, R&I
0.3
0.3
41510 H
HEATER FAN SWITCH, R&I
0.3
0.3
41510 I
CONTROL RELAY, R&I
FUSES
40520
RESISTORS
40530
RESISTOR, R&I
DIODES
40540
DIODE, R&I
SWITCHES AND CONTROLS

SWITCHES
41510
4-2
ELECTRICAL
SV212
SV216
MACHINE
LOCATION
LIGHT SWITCHES
JOB CODE
41511
SWITCH - HEADLIGHTS & DASH LIGHTS, R&I
0.3
0.3
41511 A
SWITCH - REAR WORK LIGHTS, R&I
0.3
0.3
41511 B
SWITCH - HAZARD WARNING LIGHTS (OPTIONAL), R&I
0.3
0.3
41511 C
SWITCH - TURN SIGNAL INDICATOR, R&I

(OPTIONAL)
0.3
0.3
41511 D
LIGHT SWITCH - ROTARY BEACON (OPTIONAL), R&I
0.3
0.3
41511 E
PUSH BUTTON SWITCH - HORN, R&I
0.3
0.3
41511 F
0.4
0.4
41512 A
0.4
0.4
41513 A
POSITION SWITCH FOR SEAT PANEL OPENING, R&I
0.4
0.4
41515 A
PUSH BUTTON - EMERGENCY BRAKE, R&I
0.4
0.4
41515 B
SWITCH - BACKUP ALARM (OPTIONAL), R&I
0.4
0.4
41515 C
SWITCH - NEUTRAL TRAVEL CONTROL, R&I
0.4
0.4
41515 D
FLOAT SWITCH - HYDRAULIC OIL TANK, R&I
0.4
0.4
41515 E
STEERING PRESSURE SENSOR SWITCH, R&I
0.4
0.4
41515 F
FAST TRAVEL SWITCH, R&I
0.4
0.4
41515 G
SPEED PRE-SELECTOR SWITCH, R&I
0.5
0.5
41515 H
VIBRATION SELECTOR SWITCH (TWO POSITION), R&I
0.6
0.6
41515 I
VIBRATION ON / OFF SWITCH (UNDER TRAVEL CONTROL), R&I
0.4
0.4
41515 J
TERMINAL SWITCH - GAS LEVER, R&I
0.6
0.6
41515 K
BRAKE PRESSURE SENSOR SWITCH, R&I
0.4
0.4
41515 L
IGNITION / KEY SWITCH
41512
IGNITION / STARTER KEY SWITCH, R&I
FUEL SHUTOFF SWITCH & CONTROL
41513
SOLENOID - FUEL SHUTOFF, R&I
MACHINE FUNCTION CONTROLS

& SWITCHES
41515
4-3
ELECTRICAL
SV212
SV216
MACHINE
LOCATION
JOB CODE
ASC LOCK SWITCH (OPTIONAL), R&I
0.3
0.3
41515 M
DRUM SPEED SENSOR (OPTIONAL), R&I
0.5
0.5
41515 N
SENSOR - LEFT WHEEL SPEED (OPTIONAL), R&I
0.3
0.3
41515 O
SENSOR - RIGHT WHEEL SPEED (OPTIONAL), R&I
0.2
0.2
41515 P
PRESSURE SWITCH - ENGINE OIL, R&I
0.3
0.3
41515 Q
PRESSURE SWITCH - AIR FILTER RESTRICTION, R&I
0.2
0.2
41515 R
PRESSURE SWITCH - HYDRAULIC FILTER RESTRICTION, R&I
0.3
0.3
41515 S
PARK BRAKE PUSH BUTTON SWITCH, R&I
0.4
0.4
41515 T
SOLENOID VALVE - CAB LIFT, R&I
0.8
0.8
41520 A
SOLENOID VALVE - HOOD LIFT, R&I
0.8
0.8
41520 B
SOLENOID VALVE - BRAKE, R&I
0.3
0.3
41520 C
SOLENOID VALVE - FAST TRAVEL LEFT WHEEL, R&I
0.5
0.5
41520 D
SOLENOID VALVE - FAST TRAVEL - RIGHT WHEEL, R&I
0.5
0.5
41520 E
SOLENOID VALVE - FAST TRAVEL - DRUM, R&I
0.5
0.5
41520 F
SOLENOID VALVE - VIBRATION I, R&I
0.6
0.6
41520 G
SOLENOID VALVE - VIBRATION II, R&I
0.6
0.6
41520 H
SOLENOID (NOT STARTER), R&I
41520
SOLENOID VALVE - ASC LOCK - LH WHEEL (OPTIONAL), R&I
41520 I
SOLENOID VALVE - ASC LOCK - RH WHEEL (OPTIONAL), R&I
41520 J
SOLENOID VALVE - TRAVEL PUMP, R&I
RELAYS
0.8
0.8
41520 K
0.4
0.4
41530 A
41530
RELAY, R&I
4-4
ELECTRICAL
SV212
SV216
MACHINE
LOCATION
ELECTRICAL CONTROLS
JOB CODE
41540
0.6
0.6
41540 A
0.3
0.3
42012 A
0.3
0.3
42013 A
HYDRAULIC OIL TEMPERATURE GAUGE, R&I
1.0
1.0
42015 A
SENDING UNIT, R&I
0.3
0.3
42015 B
TACHOMETER, R&I
0.4
0.4
42015 C
HOUR METER, R&I
0.4
0.4
42015 D
0.3
0.3
42021 A
0.3
0.3
42023 B
ASC LOCK CONTROL, R&I
INSTRUMENTATION
ENGINE TEMPERATURE
42012
ENGINE COOLANT TEMPERATURE GAUGE, R&I
FUEL LEVEL
42013
FUEL LEVEL GAUGE, R&I
MACHINE FUNCTION INDICATORS
42015
INDICATOR LIGHTS & SENDERS

LOW OIL PRESSURE
42021
INDICATOR LIGHT - ENGINE LUBRICATION, R&I
BATTERY VOLTAGE
42023
INDICATOR LIGHT - CHARGING, R&I
4-5
ELECTRICAL
SV212
SV216
MACHINE
LOCATION
MACHINE FUNCTION INDICATOR LIGHTS
JOB CODE
42026
INDICATOR LIGHT - VIBRATION SELECTOR, R&I
0.3
0.3
42026 A
LIGHT - LOW HYDRAULIC OIL LEVEL INDICATOR, R&I
0.3
0.3
42026 B
LIGHT - TRAVEL CONTROL NEUTRAL POSITION INDICATOR, R&I
0.3
0.3
42026 C
INDICATOR LIGHT - BRAKE ON, R&I
0.3
0.3
42026 D
INDICATOR LIGHT - HYDRAULIC FILTER BLOCKAGE, R&I
0.3
0.3
42026 E
INDICATOR LIGHT - AIR FILTER RESTRICTION, R&I
0.3
0.3
42026 F
INDICATOR LIGHT - LOW OIL PRESSURE, R&I
0.3
0.3
42026 G
TURN SIGNAL INDICATOR LIGHT, R&I
0.3
0.3
42026 H
0.2
0.2
42031 A
BACK-UP ALARM, R&I
0.2
0.2
42032 A
ALARM - ENGINE TEMPERATURE & OIL PRESSURE, R&I
0.4
0.4
42032 B
NOTE: REFER TO MACHINE LOCATION 47011

FOR ELECTRONIC MONITORS & RELATED FUNCTIONS.
AUDIBLE WARNING DEVICES

HORN
42031
HORN ASSEMBLY, R&I
AUDIBLE FUNCTION WARNING
42032
4-6
ELECTRICAL
SV212
SV216
MACHINE
LOCATION
JOB CODE
STARTER & BATTERY

STARTING MOTOR
42510
STARTER MOTOR ASSEMBLY, R&I
1.2
1.2
42510 A
STARTER MOTOR ASSEMBLY, OVERHAUL

2.0
2.0
42510 B
STARTER SOLENOID , R&I

1.2
1.2
42510 C
BATTERY, R&I (ONE)
0.3
0.3
42550 A
BATTERIES, R&I (ALL)
0.5
0.5
42550 B
POSITIVE BATTERY CABLE, R&I
0.4
0.4
42550 C
NEGATIVE BATTERY CABLE, R&I
0.6
0.6
42550 D
JUMPER CABLE BETWEEN BATTERIES, R&I
0.2
0.2
42550 E
ALTERNATOR ASSEMBLY, R&I
0.8
0.8
43010 A
ALTERNATOR ASSEMBLY, OVERHAUL

2.0
2.0
43010 B
ALTERNATOR PULLEY AND FAN, R&I

1.0
1.0
43010 C
0.5
0.5
43030 A
HEADLIGHT ASSEMBLY, R&I
0.3
0.3
43510 A
HEADLIGHT BULB, R&I
0.3
0.3
43510 B
HEADLIGHT LENS COVER, R&I
0.2
0.2
43520 C
AUXILIARY HEADLIGHT, R&I
0.3
0.3
43510 D
BATTERIES & CABLES
42550
ELECTRIC CHARGING COMPONENTS

ALTERNATOR
43010
REGULATORS AND RECTIFIERS
43030
VOLTAGE REGULATOR , R&I
ELECTRIC LIGHTS
HEADLIGHTS
43510
4-7
ELECTRICAL
SV212
SV216
MACHINE
LOCATION
STOPLIGHTS AND TAILLIGHTS
JOB CODE
43520
STOP LIGHT/TAIL LIGHT ASSEMBLY, R&I
0.4
0.4
43520 A
STOP / TAIL LENS, R&I
0.2
0.2
43520 B
BULB, R&I
0.2
0.2
43520 C
STOP LIGHT SWITCH, R&I
0.5
0.5
43520 D
TURN SIGNAL ASSEMBLY - LEFT OR RIGHT (ONE), R&I

(OPTIONAL)
0.2
0.2
43530 A
LENS, R&I
0.2
0.2
43530 B
BULB, R&I
0.2
0.2
43530 C
MODULE - FLASHER, R&I
0.4
0.4
43530 D
WORK LIGHT ASSEMBLY, R&I
0.3
0.3
43550 A
SEALED BEAM, R&I
0.3
0.3
43550 B
DOME LIGHT ASSEMBLY, R&I
0.4
0.4
43560 A
DOME LIGHT LENS, R&I
0.2
0.2
43560 B
BULB, R&I
0.2
0.2
43560 C
STROBE LIGHT ASSEMBLY (OPTIONAL), R&I
0.5
0.5
43570 A
STROBE / BEACON LIGHT LENS, R&I
0.3
0.3
43570 B
BULB, R&I (ONE)
0.3
0.3
43570 C
TURN SIGNAL / HAZARD LIGHTS (FLASHERS)
FLOODLIGHT / WORK LIGHTS
43530
43550
DOME/PANEL LIGHT CIRCUIT
43560
SAFETY LIGHTS - BEACON /

STROBE / FLASHERS
43570
4-8
ELECTRICAL
SV212
SV216
MACHINE
LOCATION
JOB CODE
ELECTRIC MOTORS
BLOWER MOTOR
44010
VENT FAN BLOWER MOTOR, R&I
1.0
1.0
44010 A
HEATER BLOWER MOTOR, R&I
0.4
0.4
44010 B
0.5
0.5
44020 A
0.5
0.5
44050 A
ANGLE INDICATOR CONTROL UNIT, R&I
0.5
0.5
44520 A
ANGLE INDICATOR SENDING UNIT, R&I
0.5
0.5
44520 B
COLD START SWITCH, R&I (OPTIONAL)
0.4
0.4
44550 A
COLD START SOLENOID, R&I (OPTIONAL)
0.3
0.3
44550 B
COLD START THERMO-SWITCH, R&I (OPTIONAL)
0.3
0.3
44550 C
BLOCK HEATER, R&I (OPTIONAL)
0.5
0.5
44550 D
OIL PAN HEATER, R&I (OPTIONAL)
0.7
0.7
44550 E
0.5
0.5
44580 A
0.5
0.5
447011 A
WIPER MOTOR CIRCUIT
44020
WIPER MOTOR ASSEMBLY, R&I (ONE -FRONT OR REAR)
AUXILIARY MOTORS
44020
CAB & HOOD LIFT MOTOR, R&I
ELECTRIC ACCESSORIES
ANGLE INDICATORS
44520
COLD START AIDS / COOLANT HEATER
44550
OPERATOR CONVENIENCE ACCESSORIES
44580
AUXILIARY POWER SOCKET, R&I

(CAB CONTROL PANEL)
ELECTRONIC SYSTEMS
MACHINE FUNCTION MONITOR
47011
USB DIAGNOSTIC PORT, R&I

(CAB CONTROL PANEL)
4-9
NOTES
STEERING SYSTEM

SV212
SV216
MACHINE
LOCATION
JOB CODE
TROUBLESHOOTING
1.0
1.0
50002 A
STEERING WHEEL, R&I
0.3
0.3
50110 A
STEERING COLUMN, R&I
0.8
0.8
50110 B
JOINT, R&I
(INCLUDES R&I OF ANY ITEM OR COMPONENT NECESSARY
TO ACCESS THE ARTICULATION JOINT)
16.0
16.0
50550 A
KNUCKLE PIN, R&I
15.1
15.1
50550 B
SPREADER, R&I
15.2
15.2
50550 C
HORIZONTAL BEARING, R&I
16.0
16.0
50550 D
VERTICAL BEARING AND SCRAPER RING, R&I
12.8
12.8
50550 E
LINE - HYDRAULIC PUMP TO STEERING VALVE, R&I
0.8
0.8
50733 A
PRESSURE TEST COUPLING - STEERING VALVE SUPPLY LINE, R&I

(QUICK DISCONNECT FITTING)
0.4
0.4
50733 B
FITTING - INLET LINE TO STEERING VALVE, R&I (ONE)
0.5
0.5
50733 C
TEST / ADJUST STEERING SYSTEM PRESSURE
STEERING CONTROLS
STEERING WHEEL & COLUMNS
50110
ARTICULATION JOINT
50550
STEERING HYDRAULIC SYSTEM

POWER STEERING PUMP
NOTE: FOR REPAIRS IN THIS AREA, REFER TO
MACHINE LOCATION 84121
STEERING HYDRAULIC LINES

(BETWEEN RESERVOIR & VALVE)
PUMP TO STEERING VALVE LINES
50733
5-1
STEERING SYSTEM

SV212
SV216
MACHINE
LOCATION
RETURN LINES
JOB CODE
50735
RETURN LINE - FROM STEERING CYLINDER TO STEERING

CONTROL VALVE, R&I
0.7
0.7
50735 A
0.6
0.6
50745 A
HOSE - STEERING VALVE TO CYLINDER, R&I (ONE)
0.6
0.6
50751 A
LINE (PIPE) - STEERING VALVE TO CYLINDER, R&I (ONE)
0.8
0.8
50751 B
INTERMEDIATE LINE (BETWEEN CYLINDERS), R&I (ONE)
0.6
0.6
50751 C
FITTING AT STEERING CYLINDER, R&I (ONE)
0.4
0.4
50751 D
STEERING CYLINDER, R&I (ONE)
1.8
1.8
50761 A
STEERING CYLINDER, OVERHAUL

2.3
2.3
50761 B
STEERING VALVES
STEERING HYDRAULIC CONTROL VALVE
NOTE: FOR REPAIRS IN THIS AREA, REFER TO
MACHINE LOCATION 84141
CIRCUIT RELIEF VALVE
50745
PRESSURE SWITCH (STEERING CIRCUIT RELIEF), R&I
STEERING HYDRAULIC LINES

(VALVE TO CYLINDER OR ACTUATOR)
VALVE TO CYLINDER LINES
50751
STEERING CYLINDERS / ACTUATORS

STEERING CYLINDERS
50761
5-2
POWER TRAIN

SV212
SV216
MACHINE
LOCATION
JOB CODE
MAINTENANCE
0.6
0.6
60001 A
0.4
0.4
60002 A
- DRIVE (WHEEL) CIRCUIT
0.3
0.3
60002 B
- DRUM DRIVE CIRCUIT
0.3
0.3
60002 C
- DOZER BLADE CIRCUIT
0.3
0.3
60002 D
0.8
0.8
60002 E
HYDRAULIC PUMP, R&I (ONE)
6.0
6.0
60003 A
HYDRAULIC PUMP, OVERHAUL

8.0
8.0
60003 B
7.3
7.3
61031 A
DRAIN & FILL FINAL DRIVE PLANETARY OIL (ONE)

NOTE: FOR FILTER ELEMENT REPLACE REFER TO
HYDRAULIC SECTION (80000) FOR JOB CODES.
TROUBLESHOOTING
NOTE: ALL POWER TRAIN TROUBLESHOOTING
CODES INCLUDE 20302 A.
DIAGNOSTIC PANEL TEST
- HYDRAULIC PUMP PRESSURE
TEST - PRESSURE RELIEF VALVES (BOTH PUMPS)
REMOVAL & INSTALLATION

OR OVERHAUL
PUMP DRIVE FOR POWER TRAIN

PUMP DRIVE
61031
DRIVE COUPLING FOR PISTON PUMPS, R&I

HYDRAULIC (HYDROSTATIC)
TRANSMISSION RESERVOIRS & FILTERS
NOTE: FOR REPAIRS ON HYDRAULIC RESERVOIR REFER TO MACHINE
LOCATION IN 82011.
6-1
POWER TRAIN

SV212
SV216
MACHINE
LOCATION
JOB CODE
HYDRAULIC TRANSMISSION PUMPS

MAIN PUMPS
62721
NOTE: FOR REPAIRS IN THIS MACHINE LOCATION,

REFER TO JOB CODES 60003.
HYDRAULIC TRANSMISSION MOTORS

TRANSMISSION DRIVE MOTORS
62731
DRUM HYDRAULIC MOTOR, R&I
8.0
8.0
62731 A
DRUM HYDRAULIC MOTOR, OVERHAUL

10.0
10.0
62731 B
REAR HYDRAULIC DRIVE MOTOR, R&I
7.0
7.0
62731 C
REAR HYDRAULIC DRIVE MOTOR, OVERHAUL

(INCLUDES JOB CODE 62731 B)
9.0
9.0
62731 D
1.0
1.0
62741 A
LINE - PUMP TO HYDRAULIC DRIVE MOTOR, R&I (ONE)
0.7
0.7
62751 A
LINE - PUMP TO DRUM DRIVE MOTOR, R&I
1.0
1.0
62751 B
SUPPLY LINE FITTING, R&I

(INLET IN REAR PUMP)
0.6
0.6
62751 C
RETURN LINE - REAR HYDRAULIC MOTOR TO THERMO-VALVE, R&I
0.7
0.7
62755 C
LINE - DRUM HYDRAULIC MOTOR TO THERMO-VALVE / FILTER, R&I
2.0
2.0
62755 B
RETURN LINE FITTING, R&I

(INLET TO FILTER)
0.5
0.5
62755 C
HYDRAULIC TRANSMISSION VALVES

MAIN RELIEF VALVES
62741
MAIN CIRCUIT RELIEF VALVE, R&I & OVERHAUL (ONE)

(INCLUDES CAB TILT)
HYDRAULIC TRANSMISSION LINES

PUMP INLET LINES
62751
RETURN LINES
62755
6-2
POWER TRAIN

SV212
SV216
MACHINE
LOCATION
JOB CODE
GEAR REDUCTION UNITS

GEARS
63143
DRUM REDUCER, R&I
8.0
8.0
63143 A
DRUM REDUCTION GEAR, OVERHAUL
12.0
12.0
63143 B
REAR REDUCTION GEAR UNIT, R&I (ONE)
6.0
6.0
63143 C
REAR REDUCTION GEAR UNIT, OVERHAUL (ONE)
10.0
10.0
63143 D
PRESSURE CHECK, R&I
0.2
0.2
63171 A
WHEEL, R&I
1.5
1.5
63171 B
3.0
3.0
63173 A
OPERATOR CONTROLS - POWERTRAIN

CONTROL PEDALS / QUADRANTS / LEVERS
65010
NOTE: FOR REPAIRS TO OPERATOR CONTROLS

(CONTROL LEVERS, SWITCHES & PARK BRAKE),
USE ELECTRICAL JOB CODES.
HUBS, WHEELS & TIRES

WHEELS
63171
TIRES
63173
TIRE, R&I
6-3
NOTES
BRAKE SYSTEM

SV212
SV216
MACHINE
LOCATION
JOB CODE
MAINTENANCE
0.3
0.3
70001 A
TEST BRAKE PRESSURE
0.5
0.5
70002 A
ADJUST BRAKE PRESSURE

0.5
0.5
70002 B
LINE - BRAKE ELECTROVALVE TO REAR HYDRAULIC

DRIVE MOTOR, R&I (ONE)
0.8
0.8
71041 A
LINE - BRAKE ELECTROVALVE TO

DRUM MOTOR, R&I (ONE)
1.8
1.8
71041 B
LINE - BRAKE ELECTROVALVE TO RESERVOIR , R&I
0.8
0.8
71041 C
LINE - BRAKE ELECTROVALVE TO JUNCTION BLOCK

OR DISTRIBUTION VALVE, R&I (ONE)
0.6
0.6
71041 D
FITTING - BRAKE ELECTROVALVE

OR INTERMEDIATE BRAKE LINE, R&I (ONE)
0.5
0.5
71041 E
2.0
2.0
71053 A
CHECK BRAKE SYSTEM OPERATION
TROUBLESHOOTING
BRAKE PUMPS
HYDRAULIC BRAKE PUMP
71031
NOTE: FOR PUMP, REFER TO TRAVEL PUMP

IN HYDRAULIC SECTION.
BRAKE LINES
HYDRAULIC BRAKE LINES
71041
BRAKE VALVES
BRAKE CONTROL VALVE
71053
BRAKE ELECTROVALVE, R&I

BRAKE ELECTROVALVE, OVERHAUL
71053 B
7-1
BRAKE SYSTEM

SV212
MACHINE
LOCATION
OPERATOR CONTROLS - BRAKES

NOTE: REFER TO ELECTRICAL SECTION
MACHINE LOCATIONS FOR BRAKE CONTROLS.
7-2
SV216
JOB CODE
HYDRAULIC SYSTEMS
SV212
SV216
MACHINE
LOCATION
JOB
CODE
MAINTENANCE
DRAIN & FILL OIL IN HYDRAULIC RESERVOIR
1.2
1.2
80001 A
FILTER ELEMENT - HYDRAULIC OIL, REPLACE
0.3
0.3
80001 B
INSTALL VACUUM PUMP ON HYDRAULIC RESERVOIR
0.3
0.3
80001 C
INSTALL PORTABLE FILTER / FILTER OIL IN THE HYDRAULIC

SYSTEM (INCLUDES JOB CODE 80001 A)
1.5
1.5
80001 D
TEST COMPLETE HYDRAULIC SYSTEM

(INCLUDES PRESSURE CHECK AND FLOWMETER TEST)
1.0
1.0
80002 A
TEST & ADJUST RELIEF VALVE PRESSURE
0.7
0.7
80002 B
TEST PRESSURE REGULATING VALVE WITH PRESSURE

GAUGE
0.8
0.8
80002 C
ISOLATION / LEAK TEST HYDRAULIC CYLINDER
0.6
0.6
80002 D
HYDRAULIC RESERVOIR, R&I
3.0
3.0
82011 A
DRAIN PLUG FOR HYDRAULIC RESERVOIR, R&I

(INCLUDES JOB CODE 80001 D)
0.6
0.6
82011 B
FILL CAP FOR RESERVOIR, R&I
0.1
0.1
82011 C
ACCESS COVER FOR RESERVOIR, R&I
0.3
0.3
82011 D
FILTER - IN HYDRAULIC RESERVOIR, R&I
0.6
0.6
82013 A
FILTER - HYDRAULIC THERMOVALVE, R&I
0.5
0.5
82013 B
FILTER HEAD ASSEMBLY, R&I

(INCLUDES REPLACE FILTERS)
1.3
1.3
82013 C
TROUBLESHOOTING
HYDRAULIC RESERVOIR & FILTERS

HYDRAULIC RESERVOIR
82011
HYDRAULIC FILTERS
82013
82013 D
FILTER - HYDRAULIC TRAVEL PUMP, R&I
8-1
HYDRAULIC SYSTEMS
SV212
SV216
MACHINE
LOCATION
BREATHERS & RELIEFS

(HYDRAULIC RESERVOIR)
JOB
CODE
82015
0.4
0.4
82015 A
TRAVEL PUMP, R&I
8.0
8.0
82021 A
TRAVEL PUMP, OVERHAUL

11.0
11.0
82021 B
VIBRATING HYDRAULIC PUMP, R&I
12.0
12.0
82021 C
VIBRATING HYDRAULIC PUMP, OVERHAUL

(INCLUDES JOB CODE 82021 C)
15.0
15.0
82021 D
AUXILIARY HYDRAULIC PUMP OR LIFT PUMP, R&I
1.0
1.0
82021 E
HAND PUMP - LIFT SYSTEM, R&I
0.5
0.5
82021 E
LINE - SUPPLY TO PUMP FROM RESERVOIR, R&I (ONE)
0.5
0.5
82031 A
LINE - VIBRATION PUMP TO FILTER HEAD OUTLET, R&I
0.5
0.5
82031 B
FITTING - INLET OF PUMP, R&I
0.5
0.5
82031 C
LINE - PUMP TO VALVE OR DISTRIBUTION BLOCK, R&I (ONE)
0.5
0.5
82033 A
LINE - HAND PUMP TO LIFT ELECTROVALVE, R&I
0.5
0.5
82033 B
PRESSURE TEST COUPLING, R&I

(QUICK DISCONNECT FITTING)
0.3
0.3
82033 C
FITTING - PUMP OUTLET OR VALVE INLET, R&I
0.5
0.5
82033 D
RESERVOIR RELIEF / VENT, R&I
HYDRAULIC PUMPS
MAIN SYSTEM PUMP
82021
HYDRAULIC LINES
(BETWEEN RESERVOIR & VALVE)
PUMP INLET LINES
82031
PUMP TO VALVE CIRCUIT LINES
82033
8-2
HYDRAULIC SYSTEMS
SV212
SV216
MACHINE
LOCATION
RETURN CIRCUIT LINES
JOB
CODE
82035
LINE - MOTOR DRAIN TO FILTER, R&I (ONE)
1.0
1.0
82035 A
LINE - OUTLET OF VALVE TO FILTER, R&I (ONE)
0.5
0.5
82035 B
LINE - OUTLET OF FILTER HEAD TO RESERVOIR, R&I
0.5
0.5
82035 C
FITTING - FILTER HEAD LINE OR VALVE RETURN LINE, R&I
0.5
0.5
82035 D
RELIEF VALVE - TRAVELMOTOR, R&I

0.9
0.9
82041 A
TRAVEL MOTOR RELIEF VALVE, OVERHAUL

1.3
1.3
82041 B
STEERING CONTROL VALVE, R&I
3.1
3.1
82043 A
STEERING CONTROL VALVE, OVERHAUL
4.0
4.0
82043 B
THERMOVALVE, R&I
1.2
1.2
82043 C
O-RINGS BETWEEN VALVE AND PUMP SECTIONS, REPLACE
3.5
3.5
82043 D
VALVE SECTION - ONE SECTION, OVERHAUL

(INCLUDES JOB CODE 82043 D)
4.0
4.0
82043 E
PRESSURE RELIEF VALVE - TRAVEL MOTOR, R&I
1.0
1.0
82045 A
TRAVEL MOTOR REGULATOR VALVE, R&I
1.0
1.0
82045 B
BRAKE RELEASE VALVE, R&I
1.0
1.0
82045 C
HYDRAULIC VALVES
MAIN RELIEF VALVE
82041
CONTROL VALVE
(DIRECTIONAL FLOW)
82043
CIRCUIT RELIEF VALVES
82045
8-3
HYDRAULIC SYSTEMS
SV212
SV216
MACHINE
LOCATION
FLOW / PRESSURE DIVIDER VALVES
JOB
CODE
82047
PRESSURE REGULATOR VALVE, R&I

(HYDRAULIC POWER ASSIST)
0.9
0.9
82047 A
SOLENOID VALVE, R&I
1.2
1.2
82047 B
SOLENOID VALVE, R&I
0.7
0.7
82047 C
LINE - CONTROL VALVE TO CYLINDER, R&I (ONE)
0.8
0.8
82051 A
LINE - FILTER HEAD TO HOOD LIFT CYLINDER, R&I
0.4
0.4
82051 B
LINE - FILTER HEAD TO CAB LIFT CYLINDER, R&I
0.4
0.4
82051 C
FITTING - LIFT CYLINDER, R&I
0.3
0.3
82051 D
LINE - CONTROL VALVE TO TRAVEL MOTOR, R&I (ONE)
0.6
0.6
82053 A
LINE - CONTROL VALVE TO VIBRATION MOTOR, R&I (ONE)
0.7
0.7
82053 B
LINE - SERVO VALVE TO LIFT ELECTROVALVE, R&I
0.6
0.6
82055 A
LINE - HAND PUMP TO LIFT ELECTROVALVE, R&I
0.5
0.5
82055 B
LINE - DIAGNOSTIC LINE TO GUAGE PORT PANEL, R&I
0.5
0.5
82055 C
FITTING - DIAGNOSTIC CHECK PORT (QUICK COUPLER), R&I
0.5
0.5
82055 D
HYDRAULIC LINES
(VALVE TO CYLINDER OR MOTOR)
VALVE TO CYLINDER CIRCUIT LINES
82051
VALVE TO MOTOR CIRCUIT LINES
82053
AUXILIARY CIRCUIT LINES
82055
8-4
HYDRAULIC SYSTEMS
SV212
SV216
MACHINE
LOCATION
AUXILIARY CIRCUIT LINES
JOB
CODE
82055
LINE - RESERVOIR TO AUXILIARY HYDRAULIC PUMP, R&I
0.6
0.6
82055 A
LINE - AUXILIARY HYDRAULIC PUMP TO VALVE, R&I
0.6
0.6
82055 B
LINE - VALVE TO AUXILIARY HYDRAULIC PUMP, R&I
0.6
0.6
82055 C
LIFT CYLINDER, R&I
1.0
1.0
82061 A
LIFT CYLINDER, OVERHAUL
1.6
1.6
82061 B
AUXILLIARY HYDRAULIC CYLINDER, R&I
1.6
1.6
82061 C
AUXILLIARY HYDRAULIC CYLINDER, OVERHAUL
2.0
2.0
82061 D
CYLINDER SEAL KIT, REPLACE (ONE)

(INCLUDES CYLINDER R&I)
2.0
2.0
82061 E
VIBRATING HYDRAULIC MOTOR, R&I
3.0
3.0
82071 A
VIBRATING HYDRAULIC MOTOR, OVERHAUL
4.0
4.0
82071 B
PINION - VIBRATING HYDRAULIC MOTOR, R&I
3.0
3.0
82071 C
HYDRAULIC CYLINDERS
LIFT CYLINDER
82061
HYDRAULIC MOTORS
VIBRATING HYDRAULIC MOTOR
82071
HYDRAULIC EQUIPMENT
CONTROLS
NOTE: FOR REPAIRS TO OPERATOR CONTROLS
(CONTROL LEVERS, SWITCHES & PARK BRAKE),
USE ELECTRICAL SECTION JOB CODES.
8-5
NOTES
CHASSIS / STRUCTURE /
MOUNTED EQUIPMENT
SV212
SV216
MACHINE
LOCATION
JOB CODE
MAINTENANCE
VIBRATOR OIL, CHECK
0.2
0.2
90001 A
VIBRATOR OIL, REPLACE
0.5
0.5
90001 B
EVACUATE & CHARGE AIR CONDITIONING SYSTEM
1.2
1.2
90001 C
1.0
1.0
90002 A
TROUBLESHOOTING
TROUBLESHOOT AIR CONDITIONING SYSTEM USING
LEAK DETECTOR & MANIFOLD GAUGES
MAIN FRAMES / CHASSIS

CHASSIS / MAIN FRAME
90111
CHASSIS - REAR FRAME, REPLACE
90111 A
CHASSIS - DRUM FRAME, REPLACE
90111 B
UPPER PIVOT PIN - MAIN FRAME, R&I
1.3
1.3
90111 C
LOWER PIVOT PIN - MAIN FRAME, R&I
2.0
2.0
90111 D
ENGINE MOUNT, R&I (ONE)

(INCLUDES RUBBER CUSHION)
1.5
1.5
90115 A
ENGINE MOUNT, R&I (ALL)

(INCLUDES RUBBER CUSHION)
2.5
2.5
90115 B
RUBBER CAB MOUNT (ISOLATOR), R&I (ONE)
1.0
1.0
90115 C
HOOD, R&I
1.2
1.2
90131 A
HOOD JACK SUPPORT ASSEMBLY, R&I
0.5
0.5
90131 B
MOUNTS & SUSPENSION

ENGINE / TRANSMISSION / AXLE / CAB
90115
PROTECTIVE COVERINGS /
APPEARANCE / CONVENIENCE
HOOD & SIDE PANELS
90131
90131 C
HOOD INSULATION, R&I
9-1
MOUNTED EQUIPMENT
SV212
SV216
MACHINE
LOCATION
SHROUD & GRILL
JOB CODE
90132
0.6
0.6
90132 A
FENDERS, R&I
0.5
0.5
90133 A
REAR STEP ASSEMBLY, R&I
0.4
0.4
90133 B
HANDRAIL / HANDHOLD, R&I
0.5
0.5
90133 C
FAN SHROUD ASSEMBLY, R&I (RIGHT)
FENDERS / STEPS / HANDRAILS
90133
FLOOR PLATES, PLATFORMS
90134
90134 A
FLOOR PLATE / PLATFORM, R&I
GUARDS / SHIELDS / TRIM
90135
FRAME ACCESS COVER, R&I
LOCKUP KIT / BATTERY BOX /

SAFETY EQUIPMENT
0.2
0.2
90135 A
0.3
0.3
90136 A
90136
BATTERY TIEDOWN ASSEMBLY, R&I
PAINT & DECALS
90137
NOTE: WHEN PAINT OR DECAL JOB CODES ARE

USED, A DETAILED EXPLANATION TELLING
WHAT, WHY & HOW MUCH IS REQUIRED.
PAINTING
90137 A
DECALS, REPLACE
90137 B
CAB
CAB FRAME & HARDWARE
90311
CAB ASSEMBLY, R&I
4.0
4.0
90311 A
CAB ROOF PLATE, R&I
2.0
2.0
90311 B
CAB CANOPY TOP ASSEMBLY, R&I
1.4
1.4
90311 C
9-2
MOUNTED EQUIPMENT
SV212
SV216
MACHINE
LOCATION
WINDOWS, DOORS & MIRRORS
JOB CODE
90313
CAB DOOR, R&I
0.8
0.8
90313 A
HANDLE - CAB DOOR, R&I
0.6
0.6
90313 B
LATCH - CAB DOOR, R&I
0.4
0.4
90313 C
WINDOW - CAB DOOR - UPPER, R&I
1.6
1.6
90313 D
WINDOW - CAB DOOR - LOWER, R&I
1.4
1.4
90313 E
WINDSHIELD, R&I
- CENTER SECTION
2.0
2.0
90313 F
- SIDE SECTION
1.5
1.5
90313 G
HANDLE / LATCH - CAB WINDOW, R&I
0.6
0.6
90313 H
REAR WINDOW GLASS, R&I
1.6
1.6
90313 I
OUTSIDE MIRROR, R&I (ONE)
0.3
0.3
90313 J
WINDSHIELD WASHER SYSTEM, OVERHAUL

(INCLUDES R&I OF ANY COMPONENT NECESSARY)
0.3
0.3
90313 K
CAB AIR FILTER, R&I
0.2
0.2
90314 A
CAB AIR RECIRCULATION & A/C FILTER, R&I (TWO)
0.3
0.3
90314 B
AIR LOUVER, R&I (ONE)
0.1
0.1
90315 A
AIR DUCT, R&I (ONE)
0.5
0.5
90315 B
BLOWER BOX COVER / LOUVER PLATE, R&I
0.5
0.5
90315 C
HEATER CORE / HEAT EXCHANGER, R&I
2.5
2.5
90315 D
1.5
90315 E
PRESSURIZER / FILTERS
90314
CAB HEATER & DEFROSTER
90315
HEATER HOSE OR LINE, R&I

(ENGINE TO HEATER CORE)
HEATER CONTROL VALVE, R&I
1.0
1.0
90315 F
CABLE - HEATER CONTROL VALVE, R&I
1.1
1.1
90315 G
9-3
MOUNTED EQUIPMENT
SV212
SV216
MACHINE
LOCATION
CAB AIR CONDITIONING
JOB CODE
90317
NOTES: JOB CODE 90001 A IS NOT INCLUDED IN

THESE AIR CONDITIONING JOB CODES.
ADD 90001 A ONE TIME PER A / C
SYSTEM REPAIR, IF NECESSARY.
A / C COMPRESSOR CLUTCH, REFER TO
MACHINE LOCATION 44010.
DRIVE BELT - COMPRESSOR, R&I
0.7
0.7
90317 A
COMPRESSOR, R&I
1.0
1.0
90317 B
COMPRESSOR, OVERHAUL
(INCLUDES JOB CODE 90317 B)
90317 C
MOUNTING BRACKET - COMPRESSOR, R&I

(INCLUDES COMPRESSOR SWING)
0.8
0.8
90317 D
LINE - CAB TO COMPRESSOR, R&I (LOW PRESSURE)
0.6
0.6
90317 E
LINE - COMPRESSOR TO CONDENSER, R&I (HIGH

PRESSURE)
0.6
0.6
90317 F
LINE / TUBE - AT EXPANSION VALVE, R&I
0.4
0.4
90317 G
EXPANSION VALVE, R&I
1.5
1.5
90317 H
HEATER / EVAPORATOR CORE, R&I
2.5
2.5
90317 I
LINE - RECEIVER DRIER TO CAB, R&I
0.4
0.4
90317 J
RECEIVER DRIER (ACCUMULATOR), R&I
0.5
0.5
90317 K
CONDENSER, R&I
0.6
0.6
90317 L
LINE - CONDENSER TO RECEIVER DRIER, R&I
0.5
0.5
90317 M
DRAIN HOSE, R&I
0.2
0.2
90317 O
9-4
MOUNTED EQUIPMENT
SV212
SV216
MACHINE
LOCATION
OPERATOR CONSOLE, INSTRUMENT

PANEL & STEERING COLUMN
JOB CODE
90318
90318 A
PEDESTAL ASSY - INSTRUMENT PANEL/ STEERING, R&I
STEERING COLUMN COVER PANEL, R&I
0.3
0.3
90318 B
RIGHT HAND CONTROL CONSOLE SUPPORT, R&I
1.2
1.2
90318 C
HEADLINER, R&I
1.5
1.5
90319 A
FLOOR MAT, R&I
0.5
0.5
90319 B
COVER - ROPS POST, R&I (EACH)
0.2
0.2
90319 C
INTERIOR INSULATION / HEADLINER /

FLOOR MAT / TRIM
90319
CAB FOAM / INSULATION, R&I

(ACOUSTIC & INSULATING)
90319 D
SUN SHADE VISOR, R&I
0.2
0.2
90319 E
PROTECTIVE STRUCTURES
ROPS
90321
90321 A
ROPS ASSEMBLY, R&I
SEAT, BELTS & ADJUSTERS

SEAT & SUPPORTS
90331
SEAT ASSEMBLY, R&I
1.5
1.5
90331 A
SEAT SUPPORT & ADJUSTMENT ASSEMBLY, R&I
0.8
0.8
90331 B
SEAT CUSHIONS, R&I

- BACK
0.3
0.3
90331 C
- SEAT
0.3
0.3
90331 D
ARM REST, R&I
0.4
0.4
90331 E
SEAT BELTS
90333
90333 A
SEAT BELTS, R&I
9-5
MOUNTED EQUIPMENT
SV212
SV216
MACHINE
LOCATION
JOB CODE
GROUND ENGAGING COMPONENTS

BLADE, PLATES AND EXTENSIONS
92011
BLADE & BLADE LIFT ARMS, R&I
1.5
1.5
92011 A
BLADE CUTTING EDGE, R&I (EACH)
0.3
0.3
92011 B
BLADE SKID PLATE, R&I
0.5
0.5
92011 C
DRUM ASSEMBLY, R&I (INCLUDES ANY ITEM OR

COMPONENT NECESSARY TO ACCESS DRUM)
14.4
14.4
92013 A
DRUM ASSEMBLY, OVERHAUL (INCLUDES: DRUM R&I,

COMPLETE DISASSEMBLY OF VIBRATOR, CLEANING
COMPONENTS AND PASSAGES, AND RE-ASSEMBLY TO
TOLERANCES)
48.0
48.0
92013 B
RING, R&I
17.4
17.4
92013 C
RUBBER MOUNTING, R&I

(INCLUDES R&I OF 1 FRONT PIECE)
1.1
1.1
92013 D
OIL SEAL, R&I
17.4
17.4
92013 E
RING, R&I
16.2
16.2
92013 F
BEARING, R&I
17.6
17.6
92013 G
VIBRATOR COUPLING, R&I (INCLUDES R&I OF ANY

32.0
32.0
92013 H
VIBRATOR COUPLING, OVERHAUL (INCLUDES R&I OF ANY

1.0
1.0
92013 I
DRUM SEGMENTS, R&I (ALL)
14.7
14.7
92013 J
SCRAPER, R&I
2.0
2.0
92013 K
ADAPTING DRUM FOR TAMPING / COMPACTION, R&I
3.5
3.5
92013 L
DRUMS / ROLLERS AND SCRAPERS
92013
NOTE: FOR ARTICULATION JOINT,

SEE JOB CODES 50550.
9-6
MOUNTED EQUIPMENT
SV212
SV216
MACHINE
LOCATION
JOB CODE
PINS, BUSHINGS AND LINKS

BLADE PINS, BUSHINGS & LINKS
92021
BLADE LIFT FRAME PIVOT PINS, R&I (BOTH SIDES)
2.5
2.5
92021 A
BEARINGS FOR PINS IN JOB CODE 92021 A, R&I

3.0
3.0
92021 B
PIVOT PIN - CLOSED END OF LIFT CYLINDER, R&I
0.6
0.6
92021 C
PIN AT ROD END OF LIFT CYLINDER, R&I
2.0
2.0
92021 D
9-7
NOTES
REQUEST FOR ADDITIONAL JOB CODE

Form No.__________________of Machine Location Job Code Manual Used.
Model No._________________of Machine or Implement.
Machine Location No.___________________
Closest Available Job Code________________________________________________________

_________________________________________________________________________________
Job Code Requested _______________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
All Operations Included in Job Code Requested_______________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Dealer Name_____________________________________
City, State & Zip___________________________________
Phone No.________________________________________
Dealer Signature__________________________________
Date_____________________________________________
Mail Completed Form To:
Case Warranty
2690 Division Hwy.
New Holland, PA 17557
Attn: Warranty Administration
Labor hour adjustment requests for a specific Job Code can be submitted to the
Territory Service Manager. All related documentation MUST BE INCLUDED, i.e.,
copies of work orders, time sheets, etc.
10-1
NOTES

Bur 87634742NA - J.C.M SV212, SV216 Tier 3

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SV212 & SV216 Tier III

FUEL TANK & LINES

FUEL FILTER SYSTEM

FUEL SYSTEM CONTROLS

WIRING & HARNESSES

CIRCUIT BREAKERS, RELAYS, FUSES, RESISTORS & DIODES

SWITCHES & CONTROLS

INSTRUMENTATION - GAUGES & SENDERS

AUDIBLE WARNING DEVICES

STARTER & BATTERY

ELECTRICAL CHARGING COMPONENTS

ELECTRIC LIGHT CIRCUITS

ELECTRICAL ACCESSORIES / ATTACHMENTS

STEERING HYDRAULIC SYSTEM

STEERING HYDRAULIC LINES (BETWEEN RESERVOIR & VALVE)

STEERING HYDRAULIC LINES (VALVE TO CYLINDER OR ACTUATOR)

STEERING CYLINDERS / ACTUATORS

HYDRAULIC TRANSMISSION PUMPS

HYDRAULIC TRANSMISSION MOTORS

HYDRAULIC TRANSMISSION VALVES

GEAR REDUCTION UNITS

HUBS, WHEELS & TIRES

OPERATOR CONTROLS - BRAKES

HYDRAULIC RESERVOIR & FILTERS

HYDRAULIC LINES (BETWEEN RESERVOIR & VALVE)

HYDRAULIC LINES (VALVE TO CYLINDER OR MOTOR)

HYDRAULIC EQUIPMENT CONTROLS

CHASSIS / STRUCTURE MOUNTED EQUIPMENT

MAIN FRAME / CHASSIS

PROTECTIVE COVERINGS / APPEARANCE / CONVENIENCE

SEATS, BELTS & ADJUSTERS

GROUND ENGAGING COMPONENTS

PINS, BUSHINGS AND LINKS

JOB CODE REQUEST FORM

INTRODUCTION TO THE CARES

2ND & 3RD DIGITS INDICATE

4TH & 5TH DIGITS INDICATE

6TH POSITION IS ALPHA

1ST DIGIT INDICATES MACHINE

JOB CODE >

SAMPLE MACHINE LOCATION CODE

SAMPLE JOB CODE

MACHINE LOCATION & PRIME PART

THE MACHINE LOCATION MUST BE ENTERED ON A

SAR TO IDENTIFY A SPECIFIC AREA OF THE MACHINE

PRIME PART IS THE PART WHICH CAUSED THE FAILURE.

MAIN SYSTEM PUMP

EQUIPMENT HYDRAULIC PUMP, R&I

MAIN SYSTEM PUMP

EQUIPMENT HYDRAULIC PUMP, R&I

JOB CODE - (FIVE DIGIT NUMBER WITH ONE ALPHA SUFFIX)

INDICATES THAT JOB CODE DOES NOT APPLY TO THIS MODEL.

NO JOB TIME PROVIDED

3. TROUBLESHOOTING PERFORMED SHOULD BE REQUESTED BY THE APPROPRIATE TROUBLESHOOTING JOB CODE.

R&I - REMOVE AND INSTALL

MAIN SYSTEM PUMP

EQUIPMENT HYDRAULIC PUMP, R&I

MISALIGNMENT (HOW) - 205

BACKLASH (DESCRIBE) - 020

NOT SEALING PROPERLY - 225

RESTRICTION (WHERE) - 255

DOES NOT ENGAGE - 110