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2 AUTHORS, INCLUDING:
Aziz Ibrahim Abdulla
University of Tikrit
8 PUBLICATIONS 3 CITATIONS
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Keywords
1 Introduction
A. I. Abdulla (B) H. R. Khatab
Civil Engineering Department, College of Engineering,
Tikrit University, Tikrit, Iraq
e-mail: aziz_914@hotmail.com
H. R. Khatab
e-mail: lan914@gmail.com
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2 Experimental Work
2.1 Materials
Cement Ordinary Portland cement, commercially known as
UCC Tasloja (a product of Iraq), was used. Its chemical and
physical properties conform to Iraqi Standard Specification
No. 5 [6]; see Table 1.
Fine Aggregate Graded fine aggregate passing through a 2.36mm sieve was used. Table 2 lists the grading, the physical,
and the chemical test results of the sand used in this work.
Crumb rubber The crumb rubber was processed by a grinding machine and a granulator. The crumb rubber passed through
a 2.36-mm sieve is used. Its properties, according to [7] and
[8], are as listed in Table 3.
Cement mortar Two types of mixes in casting the slab specimens were used. First, in the upper and lower ferrocement
layers, the mix was 1:2 ratio by weight (cement:sand) with a
w/c ratio equal to 0.5. The second, used in the middle layer,
was rubberized cement mortar (RCM) with a mix of 1:3 ratio
by weight (cement:sand), and rubber 25, 50%, as well as a
ratio of 75 % of fine aggregate volume, with a w/c ratio equal
to 0.55, 0.6, and 0.65, respectively.
The mortar mixes were prepared following ASTM C 305,
the water cement ratio as mentioned above was incorporated
in all mixes to maintain approximately the same degree of
workability [9]. The consistency of mortar is expressed as
a mortar flow, determined according to the procedures of
ASTM C 230 and C1437. The mortar mixes were poured
and compacted in 50 mm cubes and 40 40 160 mm
prisms in accordance with ASTM C 109 and ASTM C 348,
respectively.
Reinforcement Figure 1 shows common welded wire mesh
with openings 13 mm square, 1 mm diameter, f y = 441 MPa,
and f u = 489 MPa. A skeletal deformed steel bar with an
average diameter of 6 and 150 mm spacing, f y = 380 MPa,
and f u = 450 MPa is also shown in Fig. 1. Figure 1 also shows
the section in mold and slab. The steel mold was perforated
in two rows along the lengths of its sides, with the perforation
holes equally spaced and each row leveled in height, holding
the reinforcement layers. Top, bottom and intermediate RCM
layers are also illustrated in Fig. 1.
The mesh reinforcements were cut to suitable sizes and
shapes. The reinforcement layers were wire-connected to
each side of the mold, and through the mold holes; fixing
the distance between the layers.
Oxides composition
Content %
Silica, SiO2
Limit of (ICOSQC,1984)
13.3
21 % Max.
Alumina, Al2 O3
4.7
8 % Max.
2.9
6 % Max.
Magnesia, MgO
2.3
5 % Max.
1.1
2.8 % Max.
Sulfate, SO3
CaO
65.5
0.97
4 % Max.
Insoluble material
1.02
1.5 % Max.
0.9
(0.661.02)
Physical properties
Test results
Limit of (ICOSQC,1984)
301.5
0:55
7:00
For 3-day
28.7
For 7-day
39.3
Grading
#Sieve
Limit of ASTMC33
Properties
Results
No. 4
100
95100
Specific gravity
2.60
No. 8
100
2.2
80100
Absorption %
No. 16
82.5
5085
1,590
No. 30
48.5
2560
0.08
No. 50
24.5
530
Material <0.075 m %
1.3
No. 100
8.5
010
N0. 200
05
Content
1.10
1.10
1.4
Fineness modulus
3.4
40
Specific gravity
1.07
Polymer (%)
54
Limits of ASTM
42
123
500 mm
500 mm
shear
connectors
Wire mesh
Skeletal
diameter of 6 mm
and 150 mm spacing
RCM
Intermediate layer
Shear Connectors
Skeletal
123
(1)
U = n W h,
(2)
where
U Impact energy in joules (N m).
n
Number of blows.
m Mass of the hammer in kg.
V Velocity of the hammer at impact in m/s. V2 = 2gh.
W Weight of the hammer in N.
h
Height of drop in m.
g
Earths acceleration.
The impact machine is shown in Fig. 2. It has:
1.
2.
3.
4.
Polly
Rope
Tube
Clamp
specimens
150 mm diam.
60 mm thickness
Steel ring
P
Ferrocement slab
Deflection device
Spring
Angle 25 mm
Rod 3 mm
Deflection arm
Load cell
Ferrocement slab
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Fig. 6 Relationship between crumb rubber ratio and no. of blows for
cylindrical cement mortar and RCM specimens
First crack
First crack
Perforation
Perforation
S20
20/1
12
21
180
315
S30
30/1
23
40
345
600
S40 Sh0
40/2
189
856
2, 835
12, 840
S40 Sh1
40/2
346
1,139
5, 190
17, 085
14, 955
S50 Sh0
50/2
265
997
3,975
S50 Sh1
50/2
413
1, 227
6,195
18,405
*S51 Sh1 P0
50/3
494
1,402
7,410
21, 030
S51 Sh0 P0
50/3
312
1,165
4,680
17, 475
S51 Sh1 P1
50/3
573
1,741
8,595
26, 115
S51 Sh0 P1
50/3
452
1,445
6,780
21,675
S52 Sh1 P0
50/3
508
1,572
7,620
23,580
S52 Sh0 P0
50/3
476
1, 310
7, 140
19, 650
S52 Sh1 P1
50/3
644
1,988
9,660
29,820
S52 Sh0 P1
50/3
531
1,617
7,965
24,255
* S: ferrocement slab; 5 or 4 or 3 or 2: refers to total slab thickness; 50or1or2 : RCM thickness 0 = no RCM layer, 1 = 1cm, 2 = 2 cm; Sh0,1 : Sh, refers
to shear connector and 0 mean without shear connector, and 1 mean with shear connector; P0,1 : P refers to rubber ratio, so 0 refers to 25 %, and 1
to 50 % ratio of crumb rubber in intermediate layer
** All results represent the average of two slabs
Table 5 Static test results
Symbol of slab
Deflection y (mm)
Yield toughness
Stiffness (KN/mm)
I.S.R
S2o
11.9
2.36
19.3
5.04
6.41
S3o
14
2.47
24.45
5.67
9.98
S4o Sho
27.2
2.06
52.989
13.20
50.60
S4o Sh1
28.4
2.15
36.53
13.21
85.00
S5o Sho
28.8
3.3
62.69
8.73
41.82
S5o Sh1
30.2
3.64
83.99
8.30
56.36
S51 Sh1 Po
25.5
85.375
6.38
72.65
S51 Sho Po
23.6
82.37
5.90
49.58
S51 Sh1 P1
22
4.5
59.49
4.89
86.82
S51 Sho P1
21.4
3.96
48.63
5.40
80.01
S52 Sh1 Po
19.5
5.7
63.63
3.42
64.24
S52 Sho Po
21.6
5.7
72.76
3.79
61.89
S52 Sh1 P1
16
3.8
32.97
4.21
131.00
S52 Sho P1
17.9
4.2
37.3
4.26
128.49
I
,
L y
(3)
123
Fig. 7 Effect of RCM layer thickness and shear connecter on multilayer ferrocement slabs behavior under static load with 25 % crumb
rubber ratio in RCM layer
I.S.R.
140
120
100
80
60
40
20
0
Fig. 8 Effect of RCM layer thickness and shear connecter on multilayer ferrocement slabs behavior under static load with 50 % crumb
rubber ratio in RCM layer
Slabs label
Fig. 11 Effect of slab type and shear connector to I.S.R. value
4 Conclusions
that the shear connector is very important for double-layer
slabs without an RCM and for multilayer ferrocement slabs
with an RCM layer and 25 % or less crumb rubber ratio. Thus,
in the slabs with a high thickness of RCM and a high crumb
rubber ratio; the shear connector produces small differences
in the slabs behavior, according to the I.S.R. value.
3.4 Double-Layer Ferrocement Slabs (Without an RCM
Layer)
The impact energy for first crack and penetration increases
when slab thickness increases. Slabs without shear connec-
123
1. The increased crumb rubber ratio decreased the compressive strength and the modulus of rupture of the RCM at 7
and 28 days. The impact test of cylindrical mortar specimens shows that increases in the crumb rubber content
delays the appearance of first crack and final failure.
2. Increase in the RCM thickness decreases the yield load
and the yield toughness in static tests, and increases the
impact energy to cause first crack and full penetration.
3. Increased crumb rubber ratio decreases the yield load and
the yield toughness in static tests and increases the impact
energy to cause first crack and full penetration.
S40Sh1
S5
oS
h
S5oSh0
S3 0
S20
Front Face
Rear Face
Front Face
S40Sh0
Rear Face
123
S5
1S
h1
P
Front Face
S51Sh1Po
Rear Face
Front Face
S51
Sho
Po
S52Sh1Po
Rear Face
123
S5
1S
ho
S5
2S
ho
S52 Sh0 P1
S52Sh1P1
Front Face
Rear Face
Front Face
Rear Face
123
References
1. Jagannathan, A.: Impact study on ferrocement slabs reinforced with
polymer mesh. Intern. J. Appl. Eng. Res. 3(12), 17531763 (2008)
2. Sakthivel, P.; Jagannathan A.: Corrosion-free cementitious composites for sustainability. In: Proceedings of the 37th Conference
123
on Our World in Concrete & Structures, CI-Premier PTE LTD, Singapore (2012)
3. Mohamed, M.E., et al.: Numerical simulation of projectile penetration in reinforced concrete panels. In: Proceedings of the 13th International Conference on Aerospace Sciences and Aviation Technology, Cairo, Egypt (2009)
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