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Experimental and Theortical Study of The Thermal Performance of Heat Pipe Heat
Exchanger
GENERAL TERMS
: Effectiveness, : actual heat transfer rate (w),
: maximum heat transfer rate
2
(w), : total overall heat transfer (w/m .k),
: total area (m2) ,
: minimum heat
capacity rate (kJ/kg.k),
: maximum heat transfer rate (kJ/kg.k),
: number of
transfer unit, : effectiveness of evaporator,
: number of transfer unit for
evaporator,
: effectiveness of condenser,
: number of transfer unit for
condenser,
: overall heat transfer coefficient of evaporator (w/m2.k),
: heat
transfer area of evaporator (m2) , :heat capacity rate of evaporator (w/k).
:
2
Overall heat transfer coefficient of condenser (w/m .k), : heat transfer area of
condenser (m2) ,
: heat capacity rate of condenser (w/k), : area of pipe (m2), :
diameter of pipe(m) ,
: length of pipe (m) , : thickness of fin (m),
: number of
fins per meter , : number of pipes, :pi (=3.14), : width of fin (m), : total
thermal resistance of evaporator (k/w),
: external thermal resistance of evaporator
(k/w),
: fouling thermal resistance of (k/w),
: wall thermal resistance of
evaporator (k/w),
: internal thermal resistance of evaporator , : total thermal
resistance of condenser(k/w),
: external thermal resistance of evaporator (k/w),
: fouling thermal resistance of condenser (k/w),
: wall thermal resistance of
condenser (k/w),
: internal thermal resistance of condenser ,
: overall
effectiveness, j= number of row.
1. INTRODUCTION
Heat pipe is a high performance heat transfer device which is used to transfer a large
amount of heat at high rate with small temperature difference. This is achieved by
evaporation of working fluid in the evaporator section and condensing in the
condenser section and return of the condensate. If the wick is not used in the
construction of heat pipe, it is called thermosyphon, in the thermosyphon return the
working fluid from the condenser to evaporator is caused by gravity [1] Heat pipe is
used in several utilizations like heat exchanger working as recovery system, solar
energy communion system, cooling of electronic part, thermal control of space craft,
gas turbine rotor blade cooling, etc [2]. The operating Limits of heat pipe include
boiling limit, sonic limit, capillary limit, drag and viscous limit [3].
Thermosyphon Heat exchanger (THE) is one of the most productive devices for
waste heat recovery. A thermosyphon heat exchanger is composed of a number of
pipes arrayed in rows. Its operating with condenser section with low temperature
fluid stream and evaporator section with high temperature fluid stream [4].
The advantages of Thermosyphon Heat Exchanger are Capable of operating even
when temperature difference between heat source and heat sink is very low, less
alimentation problems owing to containing no moving parts, large rate of
effectiveness, No need any external power, Less pressure drop for fluid flow, Full
disconnection of cold and hot fluids, Comparative economy and Large fidelity[5].
Zare et al. (2009) [6], studied the heat performance for air to water THE according to
method. They used cold water with 0.1 kg/s flow through condenser
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section and hot air in closed cycle was blown into evaporator section. The temperature
range of 125-225 From experimental results the effectiveness and heat transfer rate
of THE were affected by heat capacity ratio for high and low temperature fluid
streams .When the heat capacity ratio (Ce/Cc) of high and low temperature fluid
streams was higher than unity the effectiveness increased due to ability of streams to
release and absorb more heat. When the heat capacity ratio was equal to unity the
effectiveness was minimum because the releasing and absorption heat was less.
Danielewicz et al. (2014) [7], studied the effect of mass flow rate ratio between
evaporator and condenser sections on the effectiveness of air to air THE according to
method by using methanol as working fluid. The tested Heat exchanger
consisted of ten rows and each row contained ten thermosyphons made of carbon steel
while the fins were made from aluminum. They noticed that the effectiveness and heat
transfer rate increased when the mass flow rate ratio (
increased.
Vikramsinh and Mail (2015) [8], studied the thermal performance of THE for a lost
air heat recovery system by using nanofluid with variable source temperature. The
tested THE consisted of three rows arranged in staggered form. Each thermosyphon
had inner diameter of 14.90 mm and outer diameter of 15.88mm.The Experimental
tests were carried out to determine the characteristics of THE by using nanofluid.
They observed that the thermal performance of THE was enhanced by replacing the
conventional fluid in thermosyphon with nanofluid. A model of a multi
thermosyphon heat exchanger predicted the energy savings.
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Experimental and Theortical Study of The Thermal Performance of Heat Pipe Heat
Exchanger
Table 1.1 The specifications of duct and fan system:
Name of section
Cond. section
Evap. section
Length
m)
Area
(
Inlet duct
1.25
0.4 0.4
Outlet duct
0.4 0.4
Inlet duct
1.25
0.4 0.4
Outlet duct
0.4 0.4
Type of fan
Centrifugal
fan (CFM)
Without
Centrifugal
fan (CFM)
Without
4. THEORY
Formulas are dependent on developed ( NTU) method, which is more convenient to
indicate the temperatures distribution along thermosyphon heat exchanger and
capable of comparing theoretical prediction and experimental results. (-NTU) a
method depends on effectiveness of heat exchanger, (), which may be defined as
ratio of actual heat transfer, to maximum rate of heat transfer; therefore, the
effectiveness may be defined by Incropera [9]:
The ratio
defined as:
For evaporator and condenser sections of heat pipe heat exchanger, their
effectiveness can be determined respectively by the following equations:
Where
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Where
Figure 2 Schematic diagram of tubes and fins for one row evaporator or condenser
The overall heat transfer coefficients of evaporator and condenser sections are
required to calculate the NTU of the evaporator and condenser sections.
Where
An Effectiveness NTU relationship for the jth row can be evaluated for the evaporator
and condenser.
If
,
are given, then three equations can be written in convenient form
for solution following Azad and Geoola [10]:
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Experimental and Theortical Study of The Thermal Performance of Heat Pipe Heat
Exchanger
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changing from low flow rate to high flow rate. The left hand side curves (Fig 4) are
obtained where the air stream in the condenser section is kept at high flow rate and air
stream in the evaporator section is changing from the low flow rate to high flow rate
for condenser section. Discontinuity in the effectiveness when the flow rate ratio
equal to one is shown clearly in (Fig5).
For predicting the temperature distribution of air across evaporator and condenser
sections of thermosyphon heat exchanger. A computer program written in visual basic
language as employed to generate the theoretical conditions by using iterative
processes.
The main purpose of the program is to calculate inlet and outlet temperature for
evaporator and condenser in each row of heat exchanger. The theoretical results
obtained from the program were compared with experimental data.
A comparison between predicted and measured temperatures in two air streams
for thermosyphon heat exchanger subjected to different values of air flow rate ratio
(1.31) and (0.45) at different temperatures are illustrated in Figures (6,7, 8,and9) .
Figures (7and9), illustrate that the difference between experimental and theoretical
results for both evaporator and condenser sections increases with increase of the inlet
temperature of air to evaporator section.
Effectivness
T=90
T=100
T=110
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.5
1.5
2.5
T=100
T=110
0.65
0.6
Effectivness
0.55
0.5
0.45
0.4
0.35
0.3
0
0.2
0.4
0.6
0.8
1.2
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Experimental and Theortical Study of The Thermal Performance of Heat Pipe Heat
Exchanger
T=90
T=100
T=110
1
0.9
Effectivness
0.8
0.7
0.6
0.5
0.4
0.3
0
0.5
1.5
2.5
Figure 5 Discontinuity of the effectiveness at flow rate ratio equal one for a four row heat
pipe heat exchanger
Temperature (C)
125
100
Tc=Exp
75
Tc=Theo
50
Te=Exp
25
Tc=Theo
0
0
2
3
Row number,n
Figure 6 Comparison of experimental and theoretical air temperature distribution for fourrow heat pipe heat exchanger at air flow rate ratio of 1.31 at inlet temperature=110
125
Temperature (C)
100
Tc=Exp
75
Tc=Theo
50
Te=Exp
25
Te=Theo
0
0
Row number,n
Figure 7 Comparison of experimental and theoretical air Temperature distribution for fourrow heat pipe heat exchanger at air flow rate ratio of 1.31at inlet temperature=120 C
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Temperature (C)
125
100
Tc=Exp
75
Tc=Theo
Te=Exp
50
Te=Theo
25
0
0
2
3
Row number,n
Temperature (C)
125
100
Tc=Exp
75
Tc=Theo
50
Te=Exp
Te=Theo
25
0
2
3
Row number,n
Figure 5.15 Comparison of experimental and theoretical temperature distribution for fourrow heat pipe heat exchanger at flow rate ratio of 0.45 at inlet temperature=120 C
6. CONCLUSION
The maximum value of effectiveness for the four heat pipe heat exchanger occurs
when
=2
.
From solving the mathematical model there is little discrepancy between theoretical
and experimental results of temperature distribution of air along THE.
The difference between theoretical and experimental results for evaporator section
increases with increasing evaporator air inlet temperature.
REFERNCES
[1]
[2]
[3]
Mohamed.S, Hossien.N, and Hassan .S, Application of Heat Pipe Heat Exchanger
in Heating, Ventilation and Air Conditioning System, University of Minufiya,
6,PP 1900-1908(2011).
Peterson. G.P, an Introduction of Heat Pipes, Modeling, Testing and
Applications, New York, p.245 (1994)
Faghri. A, Heat Pipe Science and Technology, Taylor and Francis (1995).
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Experimental and Theortical Study of The Thermal Performance of Heat Pipe Heat
Exchanger
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
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