SUMMARY REPORT

BINDER COURSE

Asphalt layer

ID:

916

km 71+300

Date:

12/26/2010

Source:

SUMMARY REPORT
Properties

Test results

Bulk density of Marshall specimen

Specified

(g/cm3)

Stability of Marshall specimen

(kN)

min 6 kN

Flow of Marshall specimen

(mm)

max 4 mm

Air Voids in Total Mix

Percent Voids Filled
with Bitumen
Bitumen content in Asphalt mix

(%)

3-8%

(%)

5.3

Thickness of Core specimen

(cm)

6.2

(%)

Bulk density of Core specimen

(g/cm3)

Compaction of asphalt layer

100

5.30.3%

(%)

min 97 %

100.0
93.6

90

Aggregate Mix

80

Average

70
57.8

60
Passing (%)
50

42.2

40
27.9

30
20

13.6
7.8

10
0
25.0

19.0

9.5

4.8

2.4

0.6

0.3

5.3

0.2

2.1
0.1

Sieve (mm)
REMARKS:

Tested by Lab - technician

(Contractor)

Checked by M.E.
(Contractor)

xxx

xxx

QR 457-1

Witness by M.I.
(Consultant)

QUANTITATIVE EXTRACTION OF BITUMEN

AND SIEVE ANALYSIS OF AGGREGATE OF BITUMINOUS PAVING
MIXTURES

BINDER COURSE
EXTRACTION 1

Source:

Asphalt layer

ID:

916

km 71+300

Date:

12/26/2010

BITUMEN EXTRACTION
1213.4
199.2
209.7
1139.8
0.0
1150.3
63.1

A : Wt of Mix (g)
B : Bowl empty (g)
C : Bowl with sediment (g)
D : Wt of Aggregate after test (g)
S : Sediment fines (rest)
E (D+C-B+S) : Total Wt of Aggregate (g)
F (A-E) : Loss of Wt (g)

5.2

G (100xF/A) : Bitumen Percentage by Wt of Mix (%)

PARTICLE SIZE ANALYSIS OF AGGREGATE

BS
(mm)
25.0
19.0
9.5
4.75
2.36
0.600
0.300
0.150
0.075

ASTM
(in)
1
3/4
3/8
No. 4
No. 8
No. 30
No. 50
No. 100
No. 200
PAN
loss
TOTAL
100

Retained Weight
cum. (g)
0
59
411
195
141
183
63
39
37
4
18.3
1150.3

Retained
(%)
0.0
5.1
35.7
17.0
12.3
15.9
5.5
3.4
3.2

Passing
(%)
100
94.9
59.1
42.2
29.9
14.0
8.5
5.2
1.9
REMARKS:

1.9

Tolerance
grading
100
89.9 - 99.9
52.9 - 62.9
39.6 - 47.6
25.4 - 33.4
9.6 - 17.6
5.6 - 11.6
3.9 - 7.9
0.9 - 3.9

Specification limits
100
75-100
45-70
30-50
20-35
5-20
3-12
2-8
0-4

100.0

100.0
94.9

90

Aggregate Mix

80

3.2

3.2

3.2

70

Sample

59.1

60
Passing (%)
50

42.2

40
29.9

30
20

14.0
8.5

10
0
25.0

19.0

9.5

4.8

2.4

0.6

0.3

5.2

0.2

Sieve (mm)
Tested by Lab - technician
(Contractor)

Checked by M.E.
(Contractor)

xxx

xxx

QR 457-2a

Witness by M.I.
(Consultant)

1.9
0.1

QUANTITATIVE EXTRACTION OF BITUMEN

AND SIEVE ANALYSIS OF AGGREGATE OF BITUMINOUS PAVING
MIXTURES

BINDER COURSE
EXTRACTION 2

Source:

Asphalt layer

ID:

916

km 71+300

Date:

12/26/2010

BITUMEN EXTRACTION
1224.7
234.2
262.4
1131.6
0.0
1159.8
64.9

A : Wt of Mix (g)
B : Bowl empty (g)
C : Bowl with sediment (g)
D : Wt of Aggregate after test (g)
S : Sediment fines (rest)
E (D+C-B+S) : Total Wt of Aggregate (g)
F (A-E) : Loss of Wt (g)

5.3

G (100xF/A) : Bitumen Percentage by Wt of Mix (%)

PARTICLE SIZE ANALYSIS OF AGGREGATE

BS
(mm)
25.0
19.0
9.5
4.75
2.36
0.600
0.300
0.150
0.075

ASTM
(in)
1
3/4
3/8
No. 4
No. 8
No. 30
No. 50
No. 100
No. 200
PAN
loss
TOTAL
100

Retained Weight
cum. (g)
0
88
418
165
189
148
70
19
36
1
25.8
1159.8

Retained
(%)
0.0
7.6
36.0
14.2
16.3
12.8
6.0
1.6
3.1
2.3

Passing
(%)
100
92.4
56.4
42.1
25.8
13.1
7.0
5.4
2.3
REMARKS:

Tolerance grading

Specification limits

100
89.9 - 99.9
52.9 - 62.9
39.6 - 47.6
25.4 - 33.4
9.6 - 17.6
5.6 - 11.6
3.9 - 7.9
0.9 - 3.9

100
75-100
45-70
30-50
20-35
5-20
3-12
2-8
0-4

100.0

100.0

Aggregate Mix

92.4

90
80

Sample

70
56.4

60
Passing (%)
50

42.1

40
25.8

30
20

13.1

10

7.0

5.4

2.3

0
1

Sieve (mm)
Tested by Lab - technician
(Contractor)

Checked by M.E.
(Contractor)

xxx

xxx

QR 457-2b

Witness by M.I.
(Consultant)

LABORATORY DENSITY , PERCENT AIR VOIDS ,

RESISTANCE TO PLASTIC FLOW AND STABILITY OF BITUMINOUS
MIXTURES USING MARSHALL APPARATUS

BINDER COURSE
MARSHALL
Marshall Specimen No

Asphalt layer

ID:

916

km 71+300

Date:

12/26/2010

Source:

LABORATORY DENSITY (Bulk Specific Gravity) OF SPECIMEN prepared by 2x75 blows

A : Wt of Dry Specimen in Air

(g)

B : Wt of SSD Specimen in Air

(g)

C : Wt of SSD Specimen in Water

(g)

D = (B-C) : Volume of Specimen

(cm3)

E = (A/D) : Laboratory Density of Specimen

(g/cm3)

F: AVERAGE LABORATORY DENSITY

(g/cm3)

AVG=

Gmm (AASHTO T 209)

G1: Asphalt dry mass

(g)

G2: Weight In water

(g)

G3 : Flask callibration weight

(g)

G4 = [G1/(G1-G2+G3)] : Max Density (Gmm)

(g/cm3)

G: AVG (Gmm)

(g/cm3)

8405

AVG=

AIR VOIDS IN SPECIMEN

(g/cm3)

1.01

1.01

L : Bitumen Content

(%)

5.3

5.3

M = [100x(1-F/G)] : Air Voids in Total Mix

(%)

AVG=

O = [LxF/H] : Percent Voids in Mineral

Aggregate (VMA)

(%)

AVG=

P (100xM/O) :Percent Voids Filled

with Bitumen (VFB)

(%)

AVG=

H : Specific Gravity of Bitumen

STABILITY AND FLOW OF SPECIMENs

Q1 : Height of Specimen

(mm)

Q2 : Dial Reading

(mm)

Q3 : Converter Factor of Load Ring

Q4 = (Q2xQ3) : Converted Measured Stability

(kN/mm)
(kN)

Q5 : Stability Correlation Ratio (as per Thickn.)

Q6 = (Q4xQ5) : Corrected Stability

(kN)

Q7 : Flow

(mm)

AVERAGE STABILITY OF SPECIMENS

(kN)

AVG=

AVERAGE FLOW OF SPECIMENS

(mm)

AVG=

Tested by Lab - Engineer

(Contractor)

QR 457-3/1

Checked by M.E.(Contractor)

Witness by M.I. (Consultant)

COMPACTION TESTING OF ASPHALT

LAYER

BINDER COURSE

CORE
1

CH:

km 70+040

CORE Specimen No

Location:

RHS

(cm)

6.2

CORE Specimen position

Thickness

Asphalt layer

ID:

916

km 71+300

Date:

12/26/2010

Source:

LHS

CL

AVG.=

6.2

AVG.=

2.296

(cm)

LABORATORY DENSITY (Bulk Specific Gravity) OF SPECIMEN

A : Wt of Dry Specimen in Air

(g)

B : Wt of Specimen with parafine

(g)

B : Wt of SSD Specimen in Air

(g)

1124.0

C : Wt of SSD Specimen in Water

(g)

645.0

C : Parafine density

(g/cm3)

0.908

C : Parafine volume

(cm3)

D (B-C) : Volume of Specimen

(cm3)

479.0

E (A/D) : Density of Specimen

(g/cm3)

2.296

AVERAGE
Density of Core specimen

(g/cm3)

1100.0

(g/cm3)

2.296

COMPACTION
G : Bulk Specific Gravity of
Marshall specimen

(g/cm3)

F : (E/G*100): Compaction

(%)

AVERAGE COMPACTION

AVG.=

(%)

REMARKS:

QR 457-4

Tested by Lab - Engineer

(Contractor)

Checked by M.E.(Contractor)

xxx

xxx

Witness by M.I. (Consultant)

(%)