LG PLC Course

Programmable Logic Controller
PLC
MAMOUN INTERNATIONAL CENTRE
Electron Department
: PLC
-
. Ladder Programming
. Counters
.Timers
.Time Switch
.Analog Input
:
-
. LG K_120S
Arithmetic
& .Compare instructions Instructions

-
.Sequence Control
.Touch-Screen
.
-
& Preventive Maintenance
. troubleshooting
-
:
-
: KGL_WIN LG
: .
: .
Electron Department

Programmable Logic Controller
PLC
:
-
.PLC
) PLC (.
PLC
:

.
.
) (roatiting camshafts
Sequential

Programmable Logic Controller PLCs
.

.
PLC :
.
Electron Department

)
(.
:
PLC .
)
.(...
:
PLC
PLC Ladder .
PLC
UploadDownload Touch-Screen
.
:
- ) ( :Wired Logic

.
.
- :
- ) :( Micro Controller

. .
- PC :IPC

) (
.
Electron Department

.
- :( Programable Logic Controller )PLC

) ( .
PLC
-
.
: PLC

- ....
....
) (......
:PLC
PLC .Integrated ) (
. Modular PLC Integrated
. PLC Modular
.
: PLC
CPU ) .( ROM & RAM
) ( ) (I/O Modules PLC
.
.
CPU
.I/O
Electron Department
Rack bus CPU . I/O

PLCs module .

.
PLC
PLC . :

.PLC
:
adapter I/O CPU
.
PLC .

PLC

bus
/

CPU
)
(
PLC
Electron Department
:PLC
: PLC
-
:
.
Ladder
: PLC
. . PLC
: ) :( PLC
PLC .
PLC PLC .run
PLC
RUN
PLC
- :
PLC )
( .
-
PLC

.
- :
.
PLC
Electron Department
: :
PLC PLC
. PLC
.
) .(Ladder Logic
.
. .
rung
.

.

ON .
:
.

.
PLC .

.
.

.
PLC ) ( Ladder Logic
) (bit
.

PLC.
Electron Department
ON
Electron Department
PLC:
PLCs PLC .
PLC Integrated .
:
CPM1
Omron
S7-100
Siemens
K80S
LG
PS4 141
Moeller
Micrologix 1000
Allen-Bradley
.
PLCs 24Vdc

.

. PLC
PLC PC serial
.PLC PLCs .
PLCs analog
.
) ON .( OFF
PLCs
.

PLC ) ( Smart Relay
LOGO
Siemens
Easy MoEller
Moeller
ZEN
Omron
Zelio
Schnider
PLCs Modular PLC

S7-200 / S7-300
Simens
PLC-5
AllenBradley
CQM-1
Omron
GLOVA
LG
Electron Department
PC .PLC

soft logic controllers : .SLC
:
PLCs ) PLC (
) ( .
PLCs
PLCs .
.
PLC PLC
.

.
.

)(
)(
:
)( : ) .( : .
Electron Department
LADDER Programming
:
Boolean Logic
.
) (
Master-K120S LG
PLC
ON OFF
ON . OFF
.

.
PLC
Electron Department
ON OFF
) (.
:
) ( ) ( ) (.
:
) A (ON ) B (ON ) C .(ON
: .

. A ON
.
. B OFF
)

. : C .(ON
1 ON : . 0
) (OFF .
on off
.
) AND( : :
AON
Off
off
Off
on
on
Off
on
on
BON
)(off
)(off
)(on
)(off
on-off
.PLC
.PLC PLC
.
Electron Department
:
PLC

.
.

.
) (.
) (bits
.

. ON
:
. .
PLC

.
PLC

.
:
:
:
- Normally Open
II

- Normally Close
I/I

Electron Department
:
) (
:
Normal ) (
Latching output
reset&set start- stop
Alternative OR Impulse

:
M

) (
) (

.
:auxiliary relay,marker,flags, coils
. PLC
.
) (
) OUT.5.0 (on IN.1.0 ON

OUT.6.0 ON D.7.0 .OFF
OUT.5.1 .ON
Electron Department
)( .
AND ) . PLCs
) OFF (
(.

.
OUT.5.2 ON IN.1.1 ON D.7.1 ON
OUT.5.3 D.7.1 ON IN.1.2 ON
OUT.5.4 OUT.5.5 IN.1.3 ON

OUT.5.5 IN.1.4 .ON
OU.4.1 ON :ON
)) IN.2.1 (IN.2.2 ) IN.2.3 ) IN.2.4 ((( IN.2.5 IN.2.6
2.4

Electron Department

. ) OR( .

.
) (rung 2 .
3 .
) OR( ) AND(
) (
.
: )
(OR PLC OR AND
. 4 AND OR
.
:
Ladder Rungs
Rung .
) (0V & 24V
bus
.

I I I/I
) ( O
) ( (Normally
) open (Normally
) Closed .
.

Timers Counters
.... Shift registers
) ( .
Electron Department
) - - - (

) (
:
MITSUBISHI
TOSHIBA
X001 Y000
SIEMENS
I0.1 Q001
ALEN BRADLEY
I:21/01 O:22/01
TELEMECANIQUE
I0,0 O0,0
MOELLER
I8 Q3
Electron Department

) ( ) AND (
to
to
) OR ( ) (
to
to
Electron Department
NOT ( )
Electron Department
Counters
:
)CTU (Up Counter
)Down Counter (CTD
)Up-Down Counter (CTUD

0005
CO
D
R
Counter

conveyer
.
Easy Moeller 412 DC RC C1C8
0000 9999.
Electron Department
Setpoint )
0000 ( 9999
.
UP / DOWN
)
( .

.Off
Off .On
. . RESET
Electron Department
: Easy Moeller 412 DC- RC

: I1 CC1
.Q1
I2 . RC1

I3 . DC1

Setpoint C1 OK
.
:
I1 .
:
P1 .
Electron Department
:
I1 I2 I4.
Electron Department
:
Convoyor
/ / .
:
S1
S2
S3
K1
Electron Department

.
: ) (
:
:
Electron Department
Time Relay
:
:
. TOFF
. TON
) . Monostable Timer ( TMON
.Flashing
30
TO
ON-DELAY
OFF-DELAY
PULS
FLASHING

.
PLC
Timer .
Easy Moeller T1 T8 100mSec 100 hr
Electron Department
Setpoint

. RESET

1 .Setpoint
2 ) - - (
3 ) (
4
5
: OFF DELAY
) ( On
) (
Setpoint Off .
) (.
: TON
Electron Department
Off
Setpoint
.

.
Reset .

) (.
: Single Pulse

Setpoint Off .
:Flashing

Setpoint .
.
: Easy Moeller 412 DC- RC
: I1 TT2
.Q1
I2 . RT1

Setpoint T2 OK
.
Electron Department
:EasyMoeller
:
Q3 .I5
T1 Off Delay .
:
Q1 .I2
Electron Department
T2 On Delay .
:
Q4
.I6
T3 Single Pulse .
:
Q2
.I7
T5 Flashing .
Electron Department

Time Switch
PLC
.
.
PLC :

) (.

.

.
Easy Moeller ( Easy Moeller DC RC ) RC
H1 H2 H3 H4
) (
.
:
. .
.

.
. .
Electron Department
:
) ( H1
) (
Electron Department
:
H2
:
H4
.
:

.
Electron Department
H4
:

.
Electron Department

Analog Comparator
:
:
-
:
ON-
OFF ) ( .
:Analog Value

PLC
.A/D
Electron Department
: Easy Moeller 412 DC-RC

24Vdc
I7 I8 ) (0 Vdc.. 10Vdc (

) A1.. A8
Ttrue .False
) ( .
Setpoint
) + (
:
A ) (
OK .
Electron Department
:
A1 Latch Q1 I7
7.1 A2 Q1 I7
7.5 )(Switching Hysteresis
0.4 .
A1 Q1 7.1 7.17.5
7.5 A2 Q1
7.1.
Electron Department
:

switching hysteresis 0.2
:
Set & Reset
.
:Green House

.
Electron Department

Master K_120S
:
Master K_120S - .
Master-K120S LG
-
P 0 ) 12h (Hex
P 40 )4Ch (Hex
M 0 512
Keep Relay K

Out ) (
Set RST ) ( SEt/Rst
D ) (
PLC
Upload/ Download
PLC :
-
Hand Held Terminal ) . ( HHT
) ( Download .
) (Soft Copy

) .( Upload
Electron Department
LG K_120s
:
)CTU (Up Counter

)Down Counter (CTD
)Up-Down Counter (CTUD
)Ring Counter(CTR
Counter

conveyer
.
PRESET

. . RESET

Off On 65535
: CTU , CTD , CTUD , CTR
): CTU (Up Counter

Current Value
.Preset Valu
Reset Off
.
Electron Department
:
P30 Off On . C010
P31
Electron Department
): Down Counter (CTD

. Preset
) 0 (1
.
. 0
:
P30 Off On . C010
P31
Electron Department
): Up-Down Counter (CTUD

.

.
:
P30
P31
P32
Electron Department
): Ring Counter(CTR

.
:
P30
P60
) ( 0
Off
Electron Department

Counter relay No.
Reset
Count
Pulse
- U CTU
CTU
Count
Pulse
Reset
- R <S>
Current
value
4- 37
Setti
Setting value
Output
Reset
Counter relay No.
Count
Pulse
- D CTD
CTD
Reset
Count
Pulse
- R <S>
Current
value
CTUD
Up
Pulse
U CTUD
Down
Pulse
Reset
R <S>
Setting value
Current
value
CTR
Reset
Count
Pulse
C
v
R <S>
4 39
Setti
Reset
D CTR
Output
Counter relay No.
Count
Pulse
Setti
Reset
Counter relay No.
Down
Pulse
4 38
Output
Setting value
Up
Pulse
Current
value
4 41
Setting value
Output
:
( C0001 )
( C001
) Off On
. Current Value
) (
High Speed Counter
. 3 0 LG-K120S
. Count Reset :

.
Electron Department

PB1 .
PB2 .
: .//
Electron Department
LG_K120S
:
. TON
. TOFF
. TMR
) . Monostable Timer ( TMON
) . Retrigerrable timer ( TRTG
30
TO
ON-DELAY
OFF-DELAY
PULS
FLASHING
Timer -
...
PRESET

. RESET

Electron Department
Ton, Toff, Tmr, Tmon, Trtg
: TON
Current Value 1Sec 0.1Sec 0.01Sec
.
Off . RST
T0 To T91 0.01Sec
T92 To T250 0.1Sec

T251 To T255 1Sec
Electron Department
) T97 (0. 1Sec 20Sec .P20
Electron Department
On Delay Flashing P20

.
Electron Department
: TOFF
) ( On
. Setting Value
Off 1 1Sec 0.1Sec
. 0.01Sec
. Off
REST Off .0
Electron Department
Conveyer
A B C
A B C
Electron Department
: TMR
CurrentValue ON
SetValue .On
)Off (
.
RST .
:
P20 ) ( T096
.
RST P023
.
Electron Department
:

.
Electron Department
) : Monostable Timer ( TMON
Current Value
Setting Value . .
Off 0.1 0.01
.Off
Off/ON
RST .
Electron Department

. TMON
Electron Department
) : Retrigerrable timer ( TRTG

On
.
0.1 0.01
.Off
RST .
Electron Department
:
.
Electron Department
Electron Department

Sequencer - Arithmetic Instructions - Compare instructions Rotation- Jump- Subroutine & For Next
:
-
: ARITHMATIC
PLC

Current Value.
: LG K120S
.
) Current Value ( .
P ms . Bounece
(DATA TYPE) D 16 ) (
32) (Double Word .
Electron Department
ADD DADD ADDP DADDP :
ADD 16 S1 S2 . D
DADD 32 S1 S1+1 S2 S2+1 ADDP DADDP 16 32 P .Pulse
hFFFF 16 hFFFFFFFF 32 F112 Carry Flag .Zero Flag
-
:
) h38D3 ( h120C D1 &D2
h4ADF

Electron Department
SUB DSUB SUBP DSUBP
SUB SUBP 16 D
DSUB DSUBP 32 D
) ( .
.
:
) h38D3 ( h120C D1
&D2 h26C7
Electron Department
MUL DMUL MULP DMULP :
S1 S2 16 32 32 .
:
.
:
.
Electron Department
DIV DDIV DIVP DDIVP:

DIV & DIVP 16
.
DDIV & DDIVP 32
.
:
D10 D11
:
32
Electron Department
: COMPARISON
) 16 32 (
.
:
:
P000 D0001 M000 .
D0 D1 1000 M20
.
Electron Department
: INCREMENT & DECREAMENT

.

:INC INCP DINC DINCP
) 16 32(

INCP
FFFF FFFFFFF 0
F111 . F112
Electron Department
:DEC DECP DDEC DDECP

) 16 32 (

DECP
0 FFFF
FFFFFFF . F112
Electron Department
Rotation
-
ROL, ROLP, DROL, DROLP
16 32 .
MSB F112
: D0
Electron Department
- ROR, RORP, DROR, DRORP

16 32 .
LSB F112
:
D0
Electron Department
D0
Electron Department
:Step control
:
- :
Electron Department
.
: last-in Priority -
Electron Department
:Jump
Rungs
JMP JME .
:
P20 :
Electron Department
: Subroutine

Call SBRT
RET .
:
SBRT END
:
Electron Department
: FOR-NEXT/BREAK
FOR n NEXT n
. 32767
. BREAK
:
Electron Department
/ 1 /
Toutch Screen
:
-
.PLC
. PMU Editor V2.3
..
.Draw
:
/ PLC
PLC

.

.
:
PLC :
- . PMU-EditorV2.3
- PMU-EditorV2.3
.
- PLC . KGL_WIN V3.6
- PLC .
Electron Department
:PLC
24 VDC .
) 6 ( PS/2 ) Com1 (COM2
Download Upload )PMU-
. (EditorV2.3
) 15 ( ) PLC 9 (
(M,K,P,L,D,C,T,..) PLC )
.(KGL_WIN V3.6
: PMU Editor V2.3
Electron Department
:
-Project New
)320X240
330-PTE
(PMU K(80-200-300-) PLC
LG:MASTER
) ( 1000)S(LOADER .Finish
New Screen OK
Draw
TAG
......

:
- :Upload
Transfer Transfer
Transfer .
- :Download
:
Transfer Transfer download Upload Delete
Logging Transfer
) (
.
:
Base Window Sub
: Base Tag Draw
Base
.Add
: Window Tag Draw
Window Tag
Window .Add
Electron Department
:Sub Draw Tag
Sub .Add
:Draw
: Select -
.
: Dot -

1X1,2X2,3X3,4X4 .
: LINE -

.
: Rectangle -
)( .
: Circle -
.
: Ellipse-

:Fill -
.
: Ployline / Polygon -
.
:Scale -

:Text -
) (.
:Image Text -
) (
:Backcolor Setup -
monocolor . 320x240 dpi
Electron Department
Toutch Screen/2 /
:
-
TagDraw
.Tag
Tag & Draw
Draw
.
Tag Button
.
:Tag
: Numeric Tag -
D
C .... T
.
:Touch Tag -
/

.
0
M000
.
: Lamp Tag -

0 M0
.
Electron Department
: String Tag-
) (.
: Message Tag

Message
.
: Alarm Tag-

Alarm
.
: Window Tag
Electron Department

:
-
:

) ( .
PLC :
- .
- ) ( .
.
-

.
- .
-
Electron Department
:
/
Output / Input
P0
P40
P1
P41
P2
P42
P3
P43
M0
D0
M1
D1
M2
D2
M3
D5
M4
C0
M5
C1
M40
C2
M41
C3
M42
M43
Electron Department
.

.

.

)
(

.

) (Alarm
.

) (.
.

.
PLC :
. .
.
) (
:
o .
o .
o .

) (
.
Electron Department
:
- )(

-

.
-

.
-

)
(
- ) (..
. Emergency Switch
Electron Department

Preventive Maintenance & troubleshooting
:
-
.PLC
PLC
.
.
:
PLC :

- ) (
.
PLC .PlC
PLC
. PLC .
Hardware PLC .PLC hardwarePLC
.(Configuration) PLC .PLC

.
.
Hardware : PLC
PLC's CPU /
Electron Department
. Ok
.
.

: PLC RUN
: Hardware
-
END . PLC
Run Hardware ) PLC
PLCs Run (.
Reset ) PLC Backup

PLC ( . PLC
Run .
: PLC )
( PLC
:
PLC .
PLC .
DC DC PLC
Current Sinking
PLC Dc Current Sourcing
) ( .
Simulator Module
. PLC
.
End
Run
.

.
Electron Department
: )Actuators (.. PLC

PLC :

. PLC )
(
)
( .
.
Simulator Module . PLC
.
:
PLC
.PLC
.
PLC :
PLC .
PLC . :
: Fatal Errors PLC Run .Fault
PLC
.
) Watch Dog
( .
plc Fault ) Off
( . PLC Fault Code .
PLC
.Run
PLC
.
: : PLC .Run
Hardware .
Electron Department
)

(.
PLC Set /
.
PLC
.
: :
PlC
Monitoring .
:
Off ON
Structured .
PLCs
.
.
: Debugging
.
PLC .
.
.
) PLC ( KGL
: Debugging
. Forcing
On Off . .

.
Electron Department
PLC
PLC .
PLC PLC
. Run
PLC
.
PLC
PLC
(.
) (
(.
\ ...
Electron Department
KGL_WIN V3.6
KGL_WIN Ladder
Mnemonic PLC Download
PLC Softcopy
Hardcopy
Monitoring .
- :
-
KGL_WIN
New
Project Project
Blank Project MK_S

120 S Ladder
Mnemonic

.
-

Electron Department
- : Ladder
:
Applied Instruction ...End
Output Coil

Normally Close Contact
Normally Open Contact
Rung

:
-
P0 Normally Open

Device OK
End
Applied Instruction
.
-
Project Save As Save In

File Name . Save

Electron Department

Save .Project
- : PLC

PLC .
:
: RS232C Online
Connect+Download+Run+Monitor Start
.
: ) (Com1-Com2
: RS232C
Online Connect
)PLC
Download (KGL_WIN
Run
Monitor Start
- PLC :
PLC
Softcopy
Hardcopy .
:
) (Com1-Com2 RS232C
Online Connect - )KGL_WIN
Upload (PLC
- .
Electron Department
Plc

( )
Delay
Delete
Description
Device
Diagnostic
Digital
Display
Division
Dot
Actuator
Addition
Address
Alarm
Alarm
Alias
Analog
Arithmetic
Author
Eeprom
Automation
Ellipse
Emergency Stop
Button
Encoder
Encoding
( )
Batch
Baud
Binary
Bit
Eprom
Blank
Error
Expansion
External
Filter
Flash
Flow
Function
Hardware
Heater
Hexadecimal
Hht(Hand Held
Terminal)
Hmi(Human Man
Interface)
Horizontal
I/O Port
Increment
Indicator
Initial Value
Input
Insert
Integrating
Interfacing
Internal
Interrupt
Keep
Ladder
Bounce
Brushless
Buffer
Built-In
Button
Cascaded
Clear
Coil
Command
Comment
Communication
Company
Comparator
Comparison
Configuration
Connect
Contact
Controller
Conveyer Belt
Counter
Cpu
Current
Data
Debug
Decrement
Electron Department
Latch
Level Indication
Retriggrable
Ring
Library
Rom
Library
Rotate
Lift
Rs232c
Limit Switch
Rs422
Line
Rs485
Local
Manual
Map
Memory
Message
Microcontrol
Microproccer
Monitoring
Multiplication
Numeric
Operator
Optocoupler
Optoisolator
Output
Parallel
Pause
Pc
Plug
Run
Scan
Sensor
Sequence
Serial
Setpoint
Shift Register
Signal
Simulator
Single
Socket
Software
Solenoid
Speed
Step
Stepper
Subtraction
Switch
User
V24
Valve
Verify
Vertical
Watchdog
Pneumatic
Power Supply
Programmable
Project
Proximity Switch
Pulse
Pump
Rack Type
Ram
Rang
Rectangle
Register
Regulator
Relay
Remote
System
Temperature
Terminal
Throw
Title
Touch
Transfer
Transfer Rate
Trigger
Rs232c
Plc

Workpiece
Wrapping
Electron Department
LG Master - K120S User Manal
Moeller EASY412,EASY600 Control Relay
Omron User Manual
/ ) / (
PLC / /

LG PLC Course

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Programmable Logic Controller

MAMOUN INTERNATIONAL CENTRE

& .Compare instructions Instructions

& Preventive Maintenance

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

Rack bus CPU . I/O

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

PLCs Modular PLC

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

reset&set start- stop

) OUT.5.0 (on IN.1.0 ON

MAMOUN INTERNATIONAL CENTRE

OUT.5.2 ON IN.1.1 ON D.7.1 ON

OUT.5.3 D.7.1 ON IN.1.2 ON

OUT.5.4 OUT.5.5 IN.1.3 ON

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

: Easy Moeller 412 DC- RC

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

: Easy Moeller 412 DC-RC

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

Set RST ) ( SEt/Rst

Hand Held Terminal ) . ( HHT

MAMOUN INTERNATIONAL CENTRE

)CTU (Up Counter

): CTU (Up Counter

MAMOUN INTERNATIONAL CENTRE

MAMOUN INTERNATIONAL CENTRE

): Down Counter (CTD

MAMOUN INTERNATIONAL CENTRE

): Up-Down Counter (CTUD

MAMOUN INTERNATIONAL CENTRE

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