it:'\""

tt""'-o"
)

"rn--3e*-

ffi*

ffi

'

..!ffisn-

,i

ffiffire-ffiffiffiw.ffiffi

ffi

/csfis94Egs#&L

ffiffiffiffituffiw"ffiruffi ffiffituffiw

T.VOLTS

5- 120 SEC.)
TIM.E..DE.ffiY

Pr:ode,@p

Soles 6r Servic@
Ti6nsForrning th @ Futu r@

:
PT supply (Regulated Voltage :
r
Basic Voltage Range

)
2)
3)

Auxillary

4)

supply

sensitivity

(DBA)
setting

5)

Time delay
seconds.

6)

Under Voltage

7)

Control

Blocking

Output

Operating

V AC x

110 V

15o/o

50 Hz 5 VA

! 10% 50 Hz

Basic value adjustment (BVA between 10% of 110 V AC

fffl.rt1i$(,:T;r,il;1{]adjustabre

Voltage independent time delay adjustable from 5 to 120

Blocking for under voltage set to 80% of B.V.A. setting,

restoration at85o/o of B.V.A. adjustment. (110 V AC)

One pair of normallyopen potential free open contacts of rating

5 Amps at230 V AC or 24V DC resistive load for 'RAISE',
'LOWER'and UV control.
-40 to75 "C

Dimensions 330 x 135 mm.

FUNCT]ON

CODE

t<-

100 + 2 mm

og.:
-135mm+

around BVA (110v Ac)

'

:
:

Temp.
Panel cutout

8)
9)

110

GON;PINS

COLOUR

AUX SUPPLY

1-2 (110VAC)

RED

PT. SUPPLY

PINK

CT. INP

ffi

ORANGE

REAR PANEL
CONNEGTOR

LOWER (NO)

$10

BLUE

PT FUSE

RA|SE (NO)

11-12

GREEN

w/(No)

1.}14

YELLOW

EARTH

16

BROWN

PT. FAIL

78

VOLET

--- 6.5 mm 4 Holes

+l

EEE
EE
OC 5
CD(c(o
cf)

(110vAc)

+2mm
THIS UNIT lS PASSED 2Kv TEST (1 MlN.)

NOTE: REPEAT HIGH VOLTAGE TEST

GARRTED AT 75o/o TEST VALUE (2KV)
AS PER IS.
@

CUT-OUT DIMENSIONS : 330 X 135 mm

DEPTH : 260 mm

Prode@p
Soles 6r Service
Tronsforming the Future
11, Star Industrial Estate,
Near Saki Naka Telephone Exchahg,
Kurla-Andheri Road, Mumbai - 400 072.
Tel.: 2859 33 77 . Telefax: 2851 6540
E-mail : arpitTS@hotmail.com
WEB: - www.pradeepsales.com

l
I

ffikn$E?,s,
I

l,

Star lnd. Estate. Near Saki Naka Telphone Exchangc. Kurla Andr,cri Rd..
Ivlumbai - 4OO O72. Tel.: 2859 337?, Telefax : 5694 989O
t
Email : Pradeepsales@vsnl.net / aryit78@hotmail.com

DTG|TAL AUT9MATIC VOLTAGE REGUITATI!.IG RETAY

TYPE

FX.

1OOO

I.INTRODUCTION
Secondar, vollaoe of powcr lransloilrler devrates frorn tls noilrral value duo lo .r.lt,Jss reasons Thrs
devi8lion (lncreasr or decreese o, lhe vollage frorn rts norrrtal valuc.i nray result in malfurrchontrig ol electracat
syslem whrch are powerecl lrom lhe lransformer To avord such problems il is desrraole lo regulale the
voltege lo ils norrnal value
:

II. RELAY APPLICATION

'PSSB state ol the art lechnology voltage regulaling relay type FX-1000 is specificelly desrgned for
regulaling sGcondary volrage ot powertranslormer. when connecled wilh oN LoAD TAP CHANGER arld
power transformer, it takes action so as to lnaintain secordary vollage around assigned value. Desired
vollage value of secondary power tran$foriner is sel lfom lhe lhumb-r,vheel $,vitches on lhe tronl panel ot
the voltage regulating relay. Reguired dead band is also sel frotn lhe fronl panel ot the relay wrlh the help of
lhurnbwneel swilch.
III. TIME DELAY CONTROL
ll is always advisable tq slarl conlrol aclion atler rnomenlary lluctualions in lhe systeln are properly taken
care ot fSS voltage regulaling relay provides vetsalile facilily to lhe users wilh help of lrrne delay conrrol
provided on lhe front panel. The control helps in improving lhe reliability of the syslem by mrnimrzilrg
number ol operalion of lhe Tap changer clue to mornentary tluctuations in the secondary voltege ol power
lranslormer.
IV. CONTROL INDICATIONS
'PSS'S vollags regulating relay prdvidos lacility lo indicale secondary voltage otpower transfonnerwilh

Digilal Panel Meter (DPM) provide<l al tho top part of the reley. ll also indicales various oor.sctr\re aclions
laken by lhe device via Lighl Ernilting Ondgg &ED) mounled on lhe front penel. A pgrver ON/OFF sdlch
and power indicaling is nrounled at the boltom part o, the relay, The device is protected agarnst siorl crrcurt
or ever vollsge using fuse on trcfll oa"rel for ease opl maanlenance.
V. FUNCTIONAL DESCRIPTION

When sscondary volkge of power lransformer deviate from itg set value, ths voltage regulaling relay
intrd votage is outsde lh dead
band limil the relay indicales whether lhe vollage is highet than the sl value of lowr ihan tt sel value.
The voltage regulating relay lhen initales lhe correc.trve action depending on time delay sellang Aflet
required time dplay is met, the relay generates'LOWER'or 'RAISE'control signals depending on lhe value
ol input voltage. Cunenl input vollage always indacaled by the state ol the instrument wherc all control
LEDI are in OFF conclilion.
checks whether the change is within dead band limil sel trom front panel. It

VI. GENERAL OESCRIPTION

'PSS3 vollage regulating relay type FX-1000 uses STATE OF THE ART TECHNOLOGY lor long lite
and high reUabilily. Due lo less numberof discrele componenl probabilily of feilure is recluced eonsidersUy
wilh conesponding reduction in down time. Due to rnodularity in lhs construc{ion. the relay is very vesalile

for mai0lenance and operation. Plug in type ol inpul end oulpul conneclion helps the relay to disconncl
fiom lhe system within no lime wilhouf.distuOing wtring ol control panel. l"lo,vever. il is advisaue to observ sll
normal precaulions in handling, sloraging of lhe eleclfonic equipment.

SETfl NG AND OUTPUTS

Secondary voltage of pour lrsnsfonnor can be set urilh the hslp of thumbwhed switclps prwided on lhe
tront panel ol'PSS5 roilage tgulalim relay. The dead bard ( Band Width) can be set by seting dead bend

VII. CO'{TROL

thumbwheel silvitcfi lo lhe requlred value (11G1(}}6) d lhe slep of 0.1 volt.
Desired time delay can bo set usiry time delay *itctt pto\,6ed on the lront panel. Time delay is set in the
slep of 1 second each from I lo 120 soqt6. Wlt{ regul8ting relay ac{ion will take place only anor me fime
delay has alepsett and voltage cotilinus lo Crnah outsltle dead band on the relay. Operation of the voltrge
fgulating

isaulomatically s&ertodwhenr'oltagedwEoebove of behwthesstvalue. one pairof normally

'hy
openrelaycontdsanproviledforTapClrangcrtoefieato[ ltRendhAlSE theroflageof porertransbriner.
vm. sPEcrFrcATroNs

r.Aurillarysupply
voltagp)
3. Basb\bttage Range
4. Seneitivity (DBA)
.
5. Tim dley stling
6. under\6lla0e Blocking
rdoration ,
2. PT supply (Rogulated

:
:
:
:

110v.AC-15%50H2.15VA(lOOMA)
110 v -

10% 50 l-lz -'2.5 VA - (20

MA)

Baeic vatus edJustment @VA belucen 10%

ot i10

V. AC.

Oead Band (6erxdlivlty) edJudaue amultd BVA from 0.'l V

to 9.9 Vblls.

:
:

\blboe indpdrdont time dehy adluslable fft'rn I to 120 seconds,

Elockingfmrn undervollage set to 8096 of B.VA. seiling,
(110VPT) d85?6 of B.V.A. adiu$ment. (110 VAC)

co'-o'|ourp'(d ' fffflH'l#"slfiffiiffiJir:Hflfr

trtderrn@p

L Operaling femp.

conltol.

; -40to+60'C

g..PanelCutorn
lo.Depth

:
:

Dimensions330 X 135 mm.

260mmwrodmatdy.

IX. OTHER FACILITIES

r. Under VoliaEe Blockino

tl\rhen seoondery volageof porcrlnnJamerhlbbelowcertdn ltnit (E07o of 110 V PT) lhe ]Blaysutomethaty
dops e[ contrcl ection and provkles ldgger lo an dam u*U a pak of conteds. This cofilition is shorn on

underE volagn LED.

b. Test Mode Facilitv

An oflional tesl mode fadlily

G.W

b prwklal cotretncs of the \olt8g regulating relay.

\&ltage of translomer pofn at bad pom e' nol ttE ssmo. Thet is hherenl drop due to th line rsds|ance
ano redance.
PSS make line drop cornpensatorr is 8 spoclficafiy deslgnd op[imal device to compensate abo\ro dmp and
gi\, coned signal for rsislng and loflfkro ths

volrges rt [le OLTG.

%R (Rc6blancscompentation)and %X(Rsadhotxmpensadon) bslflomfrcntpanel. The potadly+veor

firoxtod on front pen6l.

The line cunenl as convened to I mps by ut] poper CT a]d ls fed to LDC unil. LDC unit devehps pnshg

-r, lor seleded lhtongh poladly srftchcs

vofiagos.dspendrg on lhe CT curcnl and poladty of srrftdres an<t % R and X settirqs.lThis vona06 b then
rcclorily added to PT voltage and appogiato vollage is producd at AVR intrit depending on the value of
compensated vollage AVR input dependiru on lhe velue ol compensated vollage AVR genenles lot r end
raised signals. lf it fails outslde dead band, BVA sotting end timo delay settino.

t.

B) SPECIFICATIONS

Compensation
lnput rsi6d grnent
PoYrsr consumplion
Aocurscy
Msrovsrcuffent
Polarily selec{ion

G20 % continuously or step adiustable or as rquired

1 AmPs, 50 Hz

5 VA max al

AmP.

10%
50% of ratsd cunsnt.
both +ve and -ve.

cl oPERATIONS AND CONNECTION INSTRUCTIONS

LDC connedions are made from back panel terminals (53). Appropriale CT converls line cunenl lo 1
Amps. LDC unit dovelops propo(ional vollage, depending on sensing of % R and % X and polarity swilches.
This voltagc is then reclively actded to PT voltage to get tinal sensing voltage.
Required setlings are set from fronl panel.
%R sellilns gives the resislance <trop of % R setting gives reac-tivo drop in the line. Selling of polarily
srvitches develops wtrether to add or substract the drop fiom PT vollage. ln +ve pooition voltage is substtcted
from the PT vollage and in -ve position lhe voltage is added in the PT voltage.

Testing of LDC

a) Feed 1 l0V AC to PT terminals.

b) Keep B VA at 110.
c) Keep dead band at 5 volls.
d) Keep % R and oh X settings to 0olo
e) Keep both the polarity switches to +ve position.
0 Observe thal there are no RAISE or LOWER signals from AVR.
g) ,lncreas o/oR setting to maximum.
h) Observe that LOWER and RAISE indication comes ON.
D Change the position of polarity switches.
t) Observe thal high and lower indication comes on the front panel.
k) Reduce 0,6 R settings to 0%.
l) Set dead band to 2 volts.
m) Sel o,6X setting to maximum.
n) Observe that LOWER & RAISE indicalions comes on the front panel.
o) REverse t\e position of polarity swilches.
p) rjbserve thal HIGH and LOWER indicalion comes on the front panel
NOTES:

1)

lf above observations are nol conect then interchange the CT connections. The teminel 5.6 ard
repeal all above steps.

2t
3)
4)
X.
1.
2.
3.
4.
5.
6.

Do not

emove LDG unil when CT curert is tloiriry.

When LDC is not to be used then % R and % X dials should be kept to 0%.
Efict ol %X seuing is pradominant when syslem potrr factor is botwsen 0.5 & 0.7 lag.
AVR INDICATION

:
ON
LOW'LEO :
tllcH' LED :
'RAISE'LED :
LOWER'LED :
'|.JV' LED
:
Porver

Whenever inslrument is svritched ON lhis indicalion is lighted.

ON whenever the PT voltage falls belo,y the 5l limit.
'ON'whenever the PT voltage exceeds higher limil.
'ON'wheneverAVR starls raise sction.
'ON'when AVR starts lowEr sction,
ON'whenever the PT voltage falls belorv the E0% of normal value.

6.'UV'LED :
. T - Ralss LED :
E. T - Lotor LED :
9. TEST'LED :
:
10. OPM dlgn
7

XI.

Poile*

r)

ON'whrnverlhcPTvoltagofsllsbelohrlhsS0%of normelvalue.
'ON'whon AVR laltes rsFo tdlon ln t$il mode.

ON' whgn AVR tekca loi,eradlon ln tesl modo.

'ON'whon lnstrumcnl b ln lad mode,
lndlcstlon of PT vollage value.

AVR CONTROLS

b) 8VA

sef

iff:i#i::J#lilffiTi'':Tffrv
:

3updv to the AVR unon

This ls an sssembly of the BCD thumbwheel $titch for stting

basis oulprt voltage of transformer secondary. This seling'is a referencs

level around ufilch AVR takes coilrol aciion and sels secondary voltage
of lhe lranSormer.
c) Time

delay

Using lime delay thumbwheel slw requirerl lime delay is set.

Conedive acflon talrs place only afrer lime delay has elapoed
and lhe PT voltage conllnuss lo remain outsbe limit;
d) Oead

barrd

This thumbwhed' sets the dead band of ths AVR. AVR will
nol take aclion if trensfotmer voltage is wilhin dead band limit
around lho BVA selling.

Tesl/l.lornraUs/w

This swilch is provided to sel test or normal mode of operetlon

of

0 'TEST' knob

AVR in TEST mode PT voltsge is simulated intemally which

f,ln be veried PT voltage test l(nob provided on tho front panel.

This knob is used lo simulate PT voltage wfien AVR is in tjsr mode.

AVR will feke conedivo actions as per'PT'knob setting and BVA seltings.

nt. qPERAT|ON |i|STRUCTTONS

e) Conneal lhe PI and a auxillary supf*y

lo appropriate wires (3,4) and (1 ,2) respedlvely of lhe rear ponol

connc(or ss psr lhe dlagram tumished to you. ln case a separate auxillary supply is nol svailabb then

lhe'seme PT supply c.n be connectsd to both lhq PT and auxillary terminels. Also clred( u,hothor
-Normal/fost
s:rr/itch is ln normal

posltlon.

b)

UNDERVOLTAGE BLOCKING

undrvoltege uocldng iseulomaticallysettom% of (110v PT) lf PT voltage fallsbelorS0%of BvA>

relaywilloperato and bhckcontrolactbn (i.c. Raisowillbe inhibited). Houever. if the vollagoraises4ain

the RANIE conlrol codinues to temah irfiibitod unlll PT voltage reaches 8596 of normel value sflorrrdthfi

lhe raise control is restorod. The blocklng 60% and restoralion 85% are automatically sel dependlrg on
BVA setlings. lf customer desires selling for olher, il can b imdemented.

c)

BVASETTINGS

thlmb,wtreel sruitches are provided to set desilt<l oulput voltage of the lransfonner. lnrlication of
lhothumbwhoel soltlng will diredlygive selling for PT voltage. (110 V AC)
BVA

;r

t!

DEADBANDSETTINCS
The dead band can be sel by using a set of thumbwhsel switchss provlded

forlhe purposo on thc tront

penel.
The mntrol action wlll b slreted lf PT voltege F hlghsr of lCIrver thsn B.V.A. stlln$ and lt b oulrldG
tlead band limil. Sepralo 3etlir0 provldd for lo'ysrsnd rrlso limit.
Examples

r.

Setting :
'OB Sotling = A2.2Y.
+DB Setling . 03.3 V.
B.V.A.

110V

Then signal will come when input voltage ls lowef than (11O - 2.2, i.e 107.8 volts and lower signel will
come wnen inpul voltage is higherthan (t10 + 3.3) voll Le. l'13.3 V.

e)

TlllE

DETAY CONTROL

thumbrvheel sdtches ara provided to set ths time delay in seconds. This delay can be sel from
in Sep of I seconds. Ths consclive eclion.will lake plabe only eller lh ${
time iilerval proivided lhe voltag devlalion peaists even aner the set tame dclay end thel lto rElsy ls
not operaliqg under UV rnodo forlhe opralional safely'R'lilSE and LOWER'relay er inter-loctsd and
A sel ot

I secold lo 120 seaonds

hence OLTC will never receive lwo opposlte comrnends simullaneously.

f)

cor{TRoL

RELAY OPERATTONS

Conned lhe LOWER, RAISE and under volage NO & NC contads lc operate lhe rcspedive connedos.
XIII. TYPICAL IilISPECTION PROCEDURE

1. Make the conneclion for the auxillary zupply pins (1.2) on rear panel conneclor.
2. Put tho power swilch in oN' position"
3. Set various control seltings arfollorrs : (example)

Selting

B.V.A
+ Dea4 bard

setting =
- Dead band se$ing =
nmedplayseftitlg =

110 V

5.5 V
5.5 V

ll0Seconds.

4. Put the normautest swilch ln TEST mode.

5. Mjust the Tesi . control so that D.P.M. reads 110V.
6. This F.normal funclioning ot the inslrument all ths lemps viz. lo$r, hlgh, rais. lowsr, amt UV wlll be in
OFF position.

A. LOWER VOLTS OPERATION CHECK

1. Artjusl lhe Td$ - control. knob to read PT voltago

2.

ebove 112 V high lampa sho,rld tum on immodietcly,

'LOWER'conlrol signelwill tum on afier 110 socondshtgh lamp has become'ON'this remain'ON'lor
5 seconds lime delay ls initislod again to 110 seconds. The lowor signal will oome on again ofrer 5
seconds for lim sel value (Seconds). ln this way lhe cycle

B.

repeated.

RAISEVOLTAGEOPERATION

1. Uslng Tesl Knob set PT supply voltsg below,lOE

volts'LOW.lampwill be oN'immediatsly.
5

XV. FAULT TDENNRCATION PROCEDURE

I

chscl

physicel damsge dus to ordemal lmpaci or otheiliso ses that ell 3w{ldlss 8nd LED afo ln positlon.

ln case of physical damege contacrl us bfore switching on the

2,

inslrumeil,

cmck the tuses provkted on the fionl penel. lf fourd ftEd .eple'* them wilh proper ritlng engravod
fuse ilscl{ Fuse covers thould be lixed pruperly to get

tlm

on

lhe

contact.

3. Chck lhat all PCB's (Porver $pply control and relsys) ers in foper placs end tlrmly connected, lf fourd
looss fixlhem propedy bfore

a.

il,itching onthe instrumnt.

Msk proper conneclion to the unit and $flitch tON'the unlt. Pow9r'ON' LED should llghl at lho tront
genel.

5.

lf po,ver ON indlcation is not comlng lfren c-trech the Auxlllsry transfomor ss@ndary voltsge it slroukl
be 15v AC. lf voltage b not poper lhn c$ed( lhe conmdion of lransformor. tf codneaions ar3 ok thon
ruplece lhe transformer.

6.

lf trengonner vollage is proper lhen check redilied D.C. Voltage. lt should ba +18 volls D.C. ll the
voltage is not available lhen check the redilier Oodes ard if found faully changi the same.

7.

Check VCC vollage on lC pins No. 40, lt should be +ve volts D.C. ll the voltage is not sveitable thdn
ctrecfi the reguletor lC on power card module. lf found faulty replace th

E.

lf above tqsts are ok then ched( tunclional part of the unit Cs follot'vs.

9.

St the 8VA

to 110 and dead band lo

sdn6.

5.5 volt and sct time delays.

10. lncrsese the PT voltage froin 110 volts lo + VE ded band setting vollage. A high LED stroulcl l[hl.

lt

P.

It PT voltage do not get increased check the @nnscilions of PT transformer should be

aourd t0 volts.

n PT fensfomer vollage is absenl then change lhe PT transformef after checkirp sll conndions
properly.

13. lf high LED lighls thcn keep thq PT voltiage for sl time delay (seconds). LouFr hdlcsllons $oukt com0
on th8 rnont panel.

14.

It lovver indicatlon dos not come lhcn

checl th control cerd pmpedy snd llx it flrmly. Still the idhaiors

do nd oome then replace the contnil cgru.

15. lf lonrer indication comes but relay do nol oporelc lhan

dpdt

roplay cad, Flx the rslay Gad lirmly

ched( lho voltage of relay coils. lt slrould be aourd 10 volts DC for lorer olays and 0 vo[s fof UV and
fiaise reley

coib.

'

16. lf volleges,are nol propr check the porrer supply PCB and lf found faully replace lhe same.
17. Check the similar mannar for Louor and UV inOlcations
voltages in each

and operatbn ot rcf ay by

adjuling PT tramlormer

ca$.

18. Repeat ths procedure lor differenl sgtling of Oead bands and lime delays. The unit shoun funclion
property for each case. ln casa of diferent operation at difierent se[ing please conlact us im{nediately
(if you find tlifficulties).

19. llall LED irdlcslions aro coming on fiont panelthen replecs ths maln conlrol card, allthem problems
will be solved.

20. It unil tuncllons proprly but no indicstion on

D.P.M. lhsn char0e th D.P.M. P.C.B.

6

t$T
t

ffAn pA'tl
cotltrcrm

FUNCTION

coN. Plt{s

AUX INP

| . ? trror/ n

PThIF

3"4(ilovA{
5,6

CT INP IL D C}

[o{

,ER (N0}

RtsE {NOr
UVr

11.161

COIOUR CODE
IREO

PIM(
ORANGE

9.r0

B[T.lE

il.t

GREEN

13, ld

YELLOW

r6

BROVT

PT FAIL

mhs9ss,s,
I I, Star lnd, Estrte,
Near Saki Nrha Telphone Exchange.
Kurla Andhed Rd., lulumbai . 400 0?2.
Tcl,r 2859 3377, Tclefax ; 5694 9890
Email : Pradeepsales@vsnl.net
arpit?S0hotmqil.com

Detait 'A'

CUT-OI T OIMENSIONS

DEPIH

JOOIIJS
260

DRII. BY

l.

Prodee.p

clo 6Y

Solos & Services

APD. 8v

Star tnd. Estote. NeEr $aki Naka Tclphcnc Erchange, Kurla Andhcri Rd..
frlunrbai' 1100 072. Tel.: ?859 3377. Telefax : 569.1 9890
Enrail : Pradcepralest']vsnl. nel,' arpit TS0holnrail.conr

D^IE

r2/tlgt

SCATE

ll.I.5.

DRG, NO.

PRO97J

4l