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== Based on the work of JCBX, Alex Petty and the WaterFuel1978 Research Group ==
To submit updates for this document
please contact document manager:
silver_spirit_iv@yahoo.fr
This is document version: 07-14-08.02:30
Document Compiled by:
Herve Collette
Alex Petty
JCBX
Rufus Hearn
This design is based on a 240v inverter. Please take note that 120v will need to be stepped up.
Engine types tested for this design are:
Volvo 740 B230A
Volvo 240 B230F
Basic Configuration:
Required Parts:
- 1 inverter 230V/250V 400VA continuous / 800VA peak
- 1 isolation transformer (up to 250/250VAC 50-60Hz, minimum 300 VA)
- 400V 25A full wave bridge rectifier (amperage rating can be higher)
- 1 x 470uF capacitor (400V range)
- Spark plugs and standard ignition cables
- Less then 100 x 6A10 diodes (1000V 6A). Actual number of diodes required depends upon voltage produced by ignition coil in
use. To calculate needed amount divide the number of kilovolts in the HV side of the system by 1000. The result is the number of
6A10 diodes you should use to protect the low voltage side of your circuit.
- 1 x 6A10 diode for the ignition coil
See images of needed components below:
Power Inverter
3
Isolation Transformer
4
Diodes
(Top row: 6A10 1000V 6A, Bottom row: BY255T 1000V 3A)
Basic Configuration
10
Circuit Schematic:
V1
D1
240 Vpk
60 Hz
0
25A FWBR
C1
D2
D3
D4
D5
D6
470F
400V
6A10
6A10
6A10
6A10
6A10
D7
D8
D9
D10
D11
6A10
D12
6A10
D13
6A10
D14
6A10
D15
6A10
D16
6A10
6A10
6A10
6A10
6A10
D17
D18
D19
D20
D21
6A10
D22
6A10
D23
6A10
D24
6A10
D25
6A10
D26
6A10
6A10
6A10
6A10
6A10
D27
D28
D29
D30
D31
6A10
D32
6A10
D33
6A10
D34
6A10
D35
6A10
D36
6A10
6A10
6A10
6A10
6A10
D37
D38
D39
D40
D41
6A10
D42
6A10
D43
6A10
D44
6A10
D45
6A10
D46
6A10
6A10
6A10
6A10
6A10
I=25
V=600
To Distributor Cap
11
Additional Configurations:
High Voltage Tank Circuit:
In order to safely remove the 1:1 transformer from the circuit, it is important that the high voltage portion of the circuit be isolated
from the low voltage portion of the circuit so as not to damage the electronics. Each diode/resistor or diode/capacitor set absorbs
back-EMF spikes that blow holes in the diodes. Diodes can either blow from over voltage spikes or over amperage. These combos
provide a means of taming the damaging spikes. This is most needed near the source of the high voltage and/or high frequency.
The optimal approach is given below:
Circuit Schematic:
V1
D1
240 Vpk
60 Hz
0
25A FWBR
C1
D2
D3
D4
470F
400V
6A10
6A10
6A10
R1
R2
R3
1k
1k
1k
D5
D6
D7
6A10
6A10
6A10
R4
R5
R6
1k
1k
1k
D8
D9
15KV6A
C2
15KV6A
C3
15KV6A
C4
1F
20kV
1F
20kV
1F
20kV
D10
To Distributor Cap
12
Connecting Electronics
1) Attach battery to power inverter
Connect + of battery to + of inverter input
Connect - of battery to - of inverter input
2) Attach the power inverter to the isolation transformer
Connect + of inverter to + isolation transformer input
Connect - of inverter to - isolation transformer input
3) Attach the transformer to the full wave bridge rectifier (FWBR)
Connect + output of the isolation transformer to the AC input of the FWBR
Connect - output of the isolation transformer to the AC input of the FWBR
[ include diagram indicating how to the IT to the FWBR ]
4) Attach the FWBR to the capacitor
Connect + DC output of the FWBR to + of the capacitor
Connect - DC output of the FWBR to - of the capacitor
[ include diagram indicating how to connect capacitor to the diode chain ]
[ include soldering tips ]
[ section to be completed ]
Notes:
1) Cap is on the rectifier. The capacitance voltage spec you mentioned
below will work to get you started, but part of tuning is a matter of
changing out these caps and placing multiple caps in series at varying
capacitance.
13
Get plasma spark, get plenty of water into the engine and off you go!
Carbureted Engines
[ to be completed soon ]
Fuel Pump
[ to be completed soon ]
ECU
[ to be completed soon ]
Injector Modifications
[ to be completed soon ]
15
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