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WORLDview
An Emissions
EU Turn
Teachable Moment
For Hard Times
BY IAN CAMERON
Ashbourne, England
BY MIKE BREZONICK
Waukesha, Wisconsin, USA
DIESEL PROGRESS
DEPARTMENTS
Worldview
12
Off-Highway Diagnostics
Dateline
48
50
Breaking Ground
10
14
Powertrain System
Integration
13
Diesel HR
52
56
Advertisers Index
57
Marketplace
16
57
Diesel Dotcom
57
Powerlines
32
2016 Engine
Specs-At-A-Glance
60
64
Energy-Independent Farming
Kubota Makes Ag
Acquisition Sellick Building New Facility Taylor
Buys Dyne Systems
COVER DESIGNED BY
ALYSSA LOOPE
@dieselprogress
www.dieselprogress.com
50
INDUSTRY NEWS
4
BRAKING IN A
NEW PRODUCT
PRODUCTS
OFF-HIGHWAY
DIAGNOSTICS
WHATS INSIDE
48
BREAKING GROUND
12
MEMBER OF
OFFICIAL PUBLICATION OF
EUROMOT
DIESEL PROGRESS
POWERTRAIN
POWERTRAIN
SYSTEM INTEGRATION
Diesel Progress: Dr. Dekena, could you discuss the concept of system integration? What does it mean in practice?
Dr. Marko Dekena: Every power or transmission system
but also the respective auxiliary systems contain a
variety of components. In the past, these components were
taken from the market as available and installed mainly
based on criteria like function and acceptable output and
costs. Such a system cannot be an optimum solution.
DIESEL PROGRESS INTERNATIONAL
JUNE 2016
POWERTRAIN
Dekena: Virtual system integration is a valuable methodology in the entire development process. Extended system
simulations of ships, mining trucks, locomotives or power
plants support concept and investment decisions at the
beginning of the development phase. Furthermore, modelbased approaches help to develop an optimum application
according to the given requirements, even merging the
simulation and testing world.
A good example is the model-based development of the
control system, during which the hardware control system
is running together with models of engines and other components of large engine applications as hardware in the
loop. Due to the reduced testing effort, the model-based
approaches are very beneficial in view of cost and reduction of development time. Besides, virtual system integration is a criterion for quality assurance, as in a very early
stage of the development phase, the system behavior can
be investigated and possible weak points can be detected.
Development loops are much faster and cheaper. Virtual
system integration can be used seamlessly during the entire development process supporting numerous tasks.
is mostly already electrified, system integration will at a future stage encompass the aftertreatment system integration through to hybridization.
For stationary power generation, system integration can
mean the integration of alternative energy sources, such as
solar and wind power, while maintaining grid performance
and grid stability. It can also mean the power management
of multiple engine installations for maximum efficiency of
both engine and aftertreatment systems.
All these applications have something in common, namely
the need for accurate system simulations in order to optimize
system performance rather than focusing only on components.
DP: In your opinion, what are the benefits of system integration? Which key aspect would you say makes this approach interesting for manufacturers?
Dekena: System integration provides benefits for both the
manufacturers and the users. The manufacturers strengthen
their position compared to their competitors based on the
aforementioned advantages. The users save operational
costs. In the case of hybridization, where it makes sense
from the operational point of view, a reduction of fuel consumption up to 30% can be realized. So a short-term return
of investment can be achieved despite the higher initial development effort.
www.cimac.com
www.avl.com
6
JUNE 2016
POWERTRAIN
Hybrid drivetrain solutions and vehicle electrification are popular topics for manufacturers of off-highway machines, especially in the
underground mining segment. John Deere said
it has adopted the technology in two hybrid
wheel loader models: the 644K and 944K.
DRIVETRAIN
GOES ELECTRIC
All components and the electric drive system are proven by the companys expertise in the off-highway market,
Almond said. Electric motors are designed specifically for
traction drive applications, and all our products for electric
drivetrains are developed and manufactured to withstand
the rugged conditions found in off-highway operation.
John Deere said it offers three sizes for its generator
and pump drive assembly in its equipment, covering 140 to
400 kW. The lower power band from 140 to 200 kW
is covered by the EMD3 motor and transmission, while
the GPD3 and GPD5 generators and pump drives cover
200 to 400 kW with final wheel drives.
As far as inverters, John Deere Electronic Solutions
said it offers a complete family up to 300 kVA for ac motors, with common motor control software for interior
permanent magnet (IPM) or induction motors. All the
inverters are based on a modular concept and feature
high-performance digital signal processor (DSP) realtime inverter software to support advanced functionalities such as field-oriented control, the company said.
The inverter family is composed of two single and two
dual inverters for power up to 280 kVA each, John Deere
said. They all operate at high voltages up to 750 Vdc
and and are certified to IP67 standards for sealing protection, the company said.
A parallel output configuration is also supported by
dual inverters. The two outputs can be either completely independent, with one driving a motor and the
other one a generator, or they can work in parallel and
control a larger electric machine requiring high current,
John Deere said.
The advantage of a complete electric drivetrain from
a single source is of course that customers can rely on
the John Deere knowledge and expertise for all steps in
the development process, Almond said. dpi
JUNE
June 4-6
Buildexpo Africa 2016
The Dome
Nairobi, Kenya
Expogroup
1910, 19th Floor,
Monarch Office Tower
P.O. Box 333840
One Sheikh Zayed Road
Dubai, United Arab Emirates
Tel: +971 4 3721421
Fax: +971 4 3721422
Email: support@expogroup.net
Web:
www.expogr.com/buildexpokenya/
@dieselprogress
Need more information on industry shows? Turn to www.dieselprogress.com/events/
SEPTEMBER
*Sept. 20-22
Power-Gen Asia
Korea International Exhibition &
Convention Center (KINTEX)
Seoul, South Korea
PennWell Corp.
The Water Tower
Gunpowder Mill
Powdermill Lane
Waltham Abbey, Essex EN9 1BN
United Kingdom
Tel: +44 199 265 6600
Fax: +44 199 265 6700
Email: registration@pennwell.com
Web: www.asiapowerweek.com
B&PImmagine
DATEline
*June 7-9
Global Petroleum Show
Stampede Park
Calgary, Alberta, Canada
dmg events (Canada) Inc.
302, 1333 8th Street SW
Calgary, AB T2R 1M6, Canada
Tel: +1 403 209 3555
Fax: +1 403 245 8649
Email: jessyzhao@dmgevents.com
Web:
https://globalpetroleumshow.com
*June 21-23
Power-Gen Europe
MiCo Milano Congressi
Milan, Italy
PennWell Corp.
The Water Tower
Gunpowder Mill
Powdermill Lane
Waltham Abbey, Essex EN9 1BN
United Kingdom
Tel: +44 199 265 6600
Fax: +44 199 265 6700
Email: amyn@pennwell.com
Web: www.powergeneurope.com
Professionals in motion
No one wins alone.
To win, you need an efficient, effective team.
Thats why, every day around the world,
our team works with original equipment manufacturers,
providing advanced technical solutions
and professional know-how.
Transmitting power is our passion.
Helping you win is our mission.
JULY
July 19-21
Power-Gen Africa
Sandton Convention Center
Johannesburg, South Africa
PennWell Corp.
The Water Tower
Gunpowder Mill
Powdermill Lane
Waltham Abbey, Essex EN9 1BN
United Kingdom
Tel: +44 199 265 6600
Fax: +44 199 265 6700
Email: registration@pennwell.com
Web: www.powergenafrica.com
DIESEL PROGRESS INTERNATIONAL
www.bondioli-pavesi.com
JUNE 2016
GLOBALtrends
Leyland Deere Production & Sales Of Backhoe Loaders
2011
2012
2013
2015
2015
50
645
626
180
103
2%
2%
1%
33 965
32 962
28 654
24 018
23 270
Sales (Units)
27
662
557
250
126
Market Share
2%
2%
1%
1%
33 959
32 416
27 748
22 571
21 131
Production (Units)
Market Share
ASHOK LEYLAND
PLANS TO EXIT
CONSTRUCTION BUSINESS
Total Production (Units)
BY DAVID PHILLIPS
10
JUNE 2016
NEW
THIS IS
THE FUTURE
TELEMATICS
OFF-HIGHWAY
DIAGNOSTICS
Recently introduced for the offhighway market, Cummins Connected Diagnostics sends notifications to the user within seconds of
a fault code occurring to identify
and prioritize the fault codes and
provide a recommendation based
on the primary engine system fault,
the company said.
BY IAN CAMERON
JUNE 2016
DIESELhr
Nelles Steps Up At ContiTech
Philip Nelles is the new general manager of the
ContiTech Power Transmission Group, a business unit of
ContiTech AG, Hanover, Germany.
He succeeds Konrad Mller, who
now heads the Air Spring Systems
business unit. Nelles has worked for
the group since 2010 and was most
recently in charge of the Automotive
Original Equipment segment. In his
new role, he reports to ContiTech
CEO Hans-Jrgen Duensing.
P. Nelles
Nelles began his career at ContiTech
Fluid Technology, and after completing a trainee program,
he worked for five years at the plant in Wackersdorf,
Germany, first as a project engineer, then as plant manager.
From 2006, he managed the ContiTech Fluid Automotive
Hungria Kft. plant in Vc, Hungary, before being appointed
company general manager.
The ContiTech Power Transmission Group is a manufacturer of drive belts, matched components and complete
belt drive systems used in the machine, construction and
automotive industries.
Power pack
The new air
cleaners from
MANN+HUMMEL
ROBUST AND EXTREMELY FLEXIBLE
The MANN+HUMMEL ENTARON air cleaner series is now
also available for air requirements up to 40 m 3/min The
robust power packs in plastic are light, flexible and the
perfect solution for efficient diesel engines. They are
suitable for light to heavy dust conditions and impress
with an extremely long service life. The complete series
13
Leadership in Filtration
NO STAGE 5
FRIGHT FOR
ENGINE MAKERS
BY IAN CAMERON
presented the Stage 5-ready 3H50TICD and 4H50TICD engines, which the company said will be launched into the
market well before Stage 5 goes into effect.
John Deere said its modular building block approach to
emissions control has led it to a DPF solution capable of
complying with Stage 5, while Kohler Engines said its KDI
3404TCR-SCR is Stage 5-built, with the all-in-one SCR
system having been designed to accommodate a DPF, the
company said.
14
JUNE 2016
15
JUNE 2016
Linnavuorentie 8-10
FI-37240 Linnavuori, Nokia
FINLAND
Tel: +358 20 78 63 600
Fax: +358 33 417 330
Email: juha.tervala@agcocorp.com
Website: www.agcopower.com
Contact: Juha Tervala, director, Product Management
and Sales
Wolleraustrasse 41
8807 Freienbach
SWITZERLAND
Tel: +41 55 415 1200
Fax: +41 55 415 1201
Email: thomas.holzhueter@basco.com
Website: www.commercialpower.com
Contacts: Thomas Holzhter, sales director, Europe; Paul
Bramhall, director, Engine Categories Europe
Power Range
Diesel: 50 to 440 kW
Engine News
AGCO Power has launched a new family of AG series
diesel generators consisting of six models between 60 and
250 kVA. The new generators are available in both open
and canopy versions.
Company News
AGCO Power produced approximately 40 000 engines
worldwide last year, the company said. A new engine assembly factory that opened in Nokia, Finland, in March 2013 is fully
in use for big-bore engine assembly, and according to AGCO,
it is using a dedicated assembly process based on automated
guided vehicles. The older assembly hall is now reserved for
standard series heavy-duty engines, from three-cylinder 3.3 L
engines up to six-cylinder 7.4 L units, AGCO said.
The companys Brazilian engine plant is investing in
the production of electronically controlled Tier 3 engines,
the company said. In China, the production of threeand four-cylinder diesels has moved to the new AGCO
Changzhou plant.
Power Range
Gaseous Fuel: 13.4 to 23 kW
Petrol: 4.1 to 27.5 kW
Engine News
At bauma 2016, Briggs & Stratton unveiled a new range
of horizontal and vertical shaft Vanguard petrol engines
targeting a range of applications, from generators to alpine mowers to concrete trowels. (See April 2016 Diesel
Progress). The new engines are the Vanguard 810 EFI,
an 810 cc vertical shaft V-twin with ratings of 18, 19.3 and
20.8 kW; the Vanguard Big Block EFI, which are horizontal
and vertical shaft V-twins with displacements of 896 and
993 cc as well as ratings of 24.6, 26 and 27.5 kW; and the
Vanguard Small Block EFI, a horizontal shaft V-twin with a
627 cc displacement and a 17 kW rating.
The engines are the result of more than four years of development and commercial experience in the U.S. and offer
fuel economy improvements as much as 25% over carbureted engines in some applications, the company said. The
EFI engines also offer improved startability, reliability and
serviceability, Briggs & Stratton said.
Engine Technology
The majority of the EFI engine line utilizes Delphi closedloop fuel systems that incorporate a Delphi 12 Vdc fuel
pump module with low- and high-pressure filters and an
electric pump and regulator that delivers fuel to a pair of
port fuel injectors via a fuel rail.
The Vanguard Small Block engine is equipped with an
open-loop EFI system developed by Japans Kokusan Denki
Co. Ltd., which can be operated with either an electric starting system with battery or a recoil starting system. The
Kokusan system uses energy generated by the pull of the recoil starter to power the engine control unit (ECU), fuel pump
and injectors to start the engine, Briggs & Stratton said.
16
JUNE 2016
CATERPILLAR
W W W. LO M B A R D I N I . I T
17
JUNE 2016
the air cleaners, aftertreatment and exhaust system installed from the factory. A plug-and-play solution, the engine is ready to be put on a trailer and run without the need
for brackets, mufflers or additional mounting equipment, the
company said.
Lower owning and operating costs will also benefit customers, Caterpillar said, as the 3512E (HD) offers up to a 5%
improvement in fuel economy and increased ambient and altitude capability compared to the 3512C (HD) Tier 2 engine.
Caterpillar Marine upgraded its Cat C280 mediumspeed diesel engine for Tier 4 and International Maritime
Organization (IMO) Tier 3 service. The Tier 4 standards applied to all new U.S.-flagged vessels starting in January 2014
and IMO 3 standards applied to all new vessels entering IMO
NOx emission control areas (NECA) from January 2016.
The C280 engines are available in eight, 12- and 16-cylinder
models spanning a power range from 2300 to 5060 kW as
main engines conventional and diesel-electric as well
as auxiliary generator sets. Caterpillar said that the latest
models offer significant benefits over earlier units. As well as
reduced emissions, they consume less fuel and have lower
through-life owning and operating costs, the company said.
Caterpillar also introduced the Cat C7.1 high-performance
diesel engine for recreational applications. The new propulsion engine is available in three ratings: 373, 336 and
298 kW at 2900 r/min. All C7.1 power ratings meet U.S.
Environmental Protection Agency (EPA) Tier 3, IMO 2,
European Union (EU) recreational craft directive and EU
Stage 3a emissions standards, Caterpillar said.
CUMMINS LTD.
CHANGFA GROUP
Changfa Industry Park
South of Changzhou
Changzhou, Jiangsu Province
CHINA
Tel: +86 519 86237002
Fax: +86 519 86237031
Email: sales@changfa.com
Website: www.changfa.com
Power Range:
Diesel: 1.5 to 44.7 kW
Petrol: 1.5 to 44.7 kW
Power Range
Diesel: 37 to 3282 kW
Gaseous Fuel: 37 to 2014 kW
Engine News
Among off-highway engines, Cummins heavy-duty QSX12
engine, which is designed to power equipment up to 382 kW,
and the QSX15 unit, which has a top rating of 503 kW, are
ready to meet Stage 5 regulations by retaining the diesel
particulate filter and selective catalytic reduction (DPF-SCR)
aftertreatment system used for Stage 4 and Tier 4 final applications, Cummins said. The increase in peak power and
torque rise that the QSX12 and QSX15 achieved at Stage
continued on page 20
CIMCO MARINE AB
Metallgaten 19A
26272 ngelholm
SWEDEN
Tel: +46 431 37 11 30
Email: info@oxe-diesel.com
Website: www.oxe-diesel.com
Contact : Magnus Folin, chief executive officer
Power Range
Diesel: 112 to 149 kW
DIESEL PROGRESS INTERNATIONAL
18
JUNE 2016
A powerful
partnership
Sheer power. Thats Volvo Penta. Robust, fuel efficient industrial diesel engines
that keep running even in the toughest conditions. Easy to install, operate and
maintain. A powerful partnership you can trust all the way from the drawing
board throughout the operational life of your application. Quick access to
off-the-shelf parts wherever you are. Easy contacts for service and support
across the world powering your business. www.volvopenta.com/industrial
105-565 kW
A Cummins
ISB6.7 Euro
6-compliant
engine.
DEUTZ AG
Ottostrasse 1
51149 Kln
GERMANY
Tel: +49 221 822 0
Fax: +49 221 3525
Email: info@deutz.com
Website: www.deutz.com
Contacts: Georg Diderich, senior vice president, Sales &
Service for Europe, Middle East and Africa; Bernd Freudenmann, vice president, Sales & Service for Asia; Robert
T. Mann, president and CEO, Deutz Corp., Americas
Power Range
Diesel: 25 to 520 kW
Gaseous Fuel: 26 to 54.4 kW
Engine News
Deutz introduced the new TCD 2.2 engine, a 2.2 L diesel and three-cylinder variant of the TCD 2.9 four-cylinder
engine. The TCD 2.2 engine expands Deutzs offering in
the lower power output range. With a rating of up to 55.4
kW, the TCD 2.2 was designed for applications in material
handling and compact construction equipment.
Deutz said the TCD 2.2 would be available in both a diesel and a liquefied petroleum gas (LPG) variant. The LPG
model will produce up to 42 kW and is a first within Deutzs
otherwise diesel-only product range, the company said.
The TCD 2.2 will go into series production in 2019 when
the EU Stage 5 emissions standard comes into force, Deutz
said. As all TCD 2.2 and 2.9 variants are based on the same
engine platform, the company said that customers would
benefit from synergies when it comes to integration, such
as with connections and spare parts.
Deutz also presented an LPG version of its TCD 2.9 engine that the company said would produce up to 54.4 kW
and have a similar size and configuration as its diesel
equivalent. The new gas variants will be called G 2.2 and G
20
JUNE 2016
2.9, and Deutz said the LPG engines would offer a number
of advantages, including suitability for equipment designed
for use in enclosed spaces, as LPG produces far fewer
emissions than diesel.
For EU Stage 5
emissions
regulations, Deutz said
its TCD 3.6 engine would
adopt a DPF/DOC
solution, replacing the
DOC within the same
installation space.
The LPG engines also have a three-way catalytic converter to meet the EU Stage 5 emissions standards without the
need for a costly exhaust aftertreatment system thereby
offering an alternative that gives customers additional flexibility, Deutz said.
In addition to its new products, Deutz offers its Stage
5-ready TCD product range, comprising the TCD 2.9, 3.6 and
4.1 four-cylinder models and the six-cylinder TCD 6.1 and 7.8.
DONGFENG CHAOYANG
DIESEL CO. LTD.
No. 51, Section 3, Huanghe Rd.
Chaoyang City, Liaoning Province
CHINA
Tel: +86 400 6515 600
Fax: +86 421 2720131
Email: xsgs_fwk@dcd.com.cn
Website: www.dcd.com.cn
Power Range
Diesel: 48 to 180 kW
Gaseous Fuel: 65 to 70 kW
DOUBLE YOUR
ENGINE BRAKING
POWER
Introducing the Jacobs High Power Density Engine Brake.
Generating a 100% increase in engine braking power
at cruise RPM, HPD is the lightest, most cost-effective
high power vehicle retarding technology available.
It is fully-integrated into the engine and completely
compatible with the latest cruise and safety features.
Email: enginesales@doosan.com
Website: www.doosaninfracore.com/engines/en/
Power Range
Diesel: 7 to 1100 kW
Gaseous Fuel: 85 to 451 kW
Engine News
At this years Middle East Electricity show, Doosan showcased new 1.8, 2.4 and 3.4 L power generation engines.
These engines were developed based on the industrial G2
engines as well as the D18, D24 and D34 a compact,
high-efficiency engine that does not require the installation
of separate DPFs because it is equipped with its own ultralow PM combustion technology, the company said. The
new engines comply with Stage 4/Tier 4 final emissions
regulations, Doosan said.
On the industrial engine side, the Tier 4 final-compliant
DL06, a 5.9 L diesel engine rated 141 kW, and DL08, a 7.6 L
unit rated 213 kW, were introduced to the market. Doosan
said it would also offer its G2 engines with common rail
technology and exhaust gas aftertreatment in accordance
with the planned Stage 5 emissions legislation for the 22 to
73.5 kW power range.
The concept design of new Stage 5 D18/D24 engines
below 55 kW is aimed at optimizing the DPF system, and
the D34 above 55kW is focused on increasing SCR efficiency and improving fuel consumption via the low backpressure, the company said. The Stage 5 D18 and D24
will have a one-side power take-off (PTO), and the D34 will
have two side PTOs. These engines allow for up to 100%
power at the front PTO, Doosan said.
Doosan PSI LLC, a 50/50 joint venture of Doosan Infracore
and Power Solutions International (PSI), said it would launch
the 11, 15 and 22 L lean-burn engines with increased 10%
specific power and improved electric efficiency compared
to existing stoichiometric engines.
At the lower end of the range, the S8000 G-Drive combines high power output with lower cost of ownership in a
compact design, the company said. The 2.9 L, three-cylinder,
naturally aspirated engine has maintenance intervals of up to
600 hours while offering fuel consumption that is an average
of 6% better than its four-cylinder competitors, FPT said. It
has reduced complexity and a compact design it is 11%
smaller than an equivalent four-cylinder engine and is suitable for emergency and prime power applications that do not
require emissions regulation compliance, the company said.
Emissions Technology
Developed ahead of Euro 6 and Tier 4 final emissions regulations implemented in 2014, FPT Industrials exhaust gas
recirculation (EGR)-free patented high-efficiency selective
catalytic reduction (HI-eSCR) aftertreatment solution maximizes combustion efficiency to reduce particulate matter production and meet legislation. The solution uses clean air rather
than exhaust gas. HI-eSCR converts NOx to diatomic nitrogen
and water and does not need a DPF, the company said.
To comply with Stage 5 emissions standards, FPT launched
HI-eSCR2, its second generation of HI-eSCR aftertreatment
technology. To meet both particle mass and particle count requirements, the HI-eSCR2 system has an integrated particle
filter on the SCR, making it a compact solution, FPT said.
FPT said its solution is flexible, with up to 20 different
layouts available for each power node, and avoids additional redesign efforts from the vehicle manufacturer. The
continued on page 24
FPT INDUSTRIAL
Via Puglia 15
10156 Turin
ITALY
Tel: +39 011 0073111
Email: sales1@fptindustrial.com
Website: www.fptindustrial.com
Power Range
Diesel: 31 to 740 kW
Gaseous Fuel: 100 to 243 kW
Engine News
FPT Industrials range of powertrain solutions for on- and
off-road vehicles, marine and power generation applications covers 2.2 to 20 L.
At the start of 2016, FPT extended its range of power generation solutions to support applications from 31 to 582 kW with
DIESEL PROGRESS INTERNATIONAL
22
JUNE 2016
Single Module
TM
newly integrated particle filter does not require active regeneration, the company said.
Email: marketing@hatz-diesel.de
Website: www.hatz-diesel.com
Contact: Ulrich Weh, director of marketing and sales
MOTORENFABRIK HATZ
GMBH & CO. KG
Ernst-Hatz Strasse 16
94099 Ruhstorf a.d. Rott
GERMANY
Tel: +49 0 8531 3190
Power Range
Diesel: 1 to 62 kW
Engine News
The newly developed Hatz 4H50 was presented for the
first time at the Intermat 2015 trade show in a variant without exhaust aftertreatment: the Hatz 4H50TI. By eliminating
sulfur-sensitive components such as EGR and DOC, the
engine can be operated with diesel fuel having sulfur content up to 5000 ppm, which is important for many markets
in Africa, South America and Asia, Hatz said.
According to the company, the 4H50TI complies with
Stage 2/Tier 2 emissions regulations in the range up to 75 kW
as well as Stage 3a in the range below 37 kW. The latter
applies particularly to operation as a generator with engine
speeds of 1500 and 1800 r/min, Hatz said.
Because of the elimination of exhaust aftertreatment
and due to emissions legislation requirements the Hatz
4H50TI can be operated with higher performance, the company said. The maximum rated output is
62 kW and maximum torque is 265 Nm.
At 158 kg, the total weight of the
4H50TI is significantly less than the
4H50TIC, Hatz said. Because the EGR
has been eliminated, the specific fuel
consumption of 218 g/kWh at the best
point is slightly higher than that of the
basic engine, the company said.
Besides the existing water-cooled
Hatz four-cylinder 4H50 engines, Hatz
announced that there would also be
three-cylinder engines available in the
future. For an optimal combustion
process, best operating characteristics and reduced emissions, they will
be equipped with Bosch common rail
technology with a maximum injection
pressure of 1800 bar, similar to the fourcylinder units, the company said.
Due to the turbocharger and the intercooler, Hatz said the engines have
a maximum torque of 185 Nm at 1600
to 2000 r/min and a maximum power
rating of 42 kW. With a displacement
of 1.5 L and maximum speed of 2800 r/
min, the engines require an installation
space of less than 0.25 m3, according
to the company.
The various Hatz three-cylinder enWWW.FSXINC.COM
gine versions follow a family concept
24
JUNE 2016
Email: isottafraschini@isottafraschini.it
Website: www.isottafraschini.it
Contact: Fulvio Faiman, commercial manager
Power Range
Diesel: 200 to 2750 kW
The three-cylinder
3H50TICD engine by
Hatz has been engineered
to comply with
upcoming Stage 5
emissions standards.
Power Range
Diesel: 39 to 397 kW
Company News
Isuzu Motors and General Motors reached an agreement
on a U.S. commercial vehicle collaboration, allowing Isuzu to
strengthen its product lineup and GM to expand its commercial vehicle portfolio, the companies said. Isuzu will produce
continued on page 26
GreenTEC engines
EURO 6 certified
Power Range
Diesel: 62 to 380 kW
Power output:
180 kW 210 kW 230 kW
Available in vertical
and horizontal version
www.tedomengines.com
25
JUNE 2016
12.10.15 12:00
La Foulonnerie
45401 Fleury les Aubrais Cedex
FRANCE
Tel: +33 2 38 82 60 60
Fax: +33 2 38 84 62 66
Email: jdengine@johndeere.com
Website: www.johndeere.com
Contacts: Patrick Thil, sales; Martin Ryley, marketing
Power Range
Diesel: 31 to 559 kW
Industrial Engine News Stage 5
Emissions Regulations
John Deere Power Systems (JDPS) said its modular
building block approach to emissions control has led to a
DPF solution that is capable of complying with the requirements indicated in the European Commissions proposal
concerning Stage 5 emissions. JDPS has been employing
DPF technology since Stage 3b/Tier 4 interim, with more
than 150 million DPF hours logged in the field, the company
said. By leveraging new catalyst technologies and emissions control calibrations, JDPS has been able to downsize
its aftertreatment package.
The PowerTech M
2.9L is a new generator
drive engine from JDPS
designed for the 40 kVA
prime power node.
26
JUNE 2016
consumption with John Deere Tier 4 final engines is generally expected to be lower than the diesel-fuel-only consumption of John Deere Tier 4 interim engines.
Constant Speed Engine News
Designed for use in a variety of industrial and agricultural applications that do not require variable speed engines,
JDPS said it offers a complete range of Stage 3a-certified
Industrial Constant-Speed (ICS) engines. The ICS engines are based on the companys Stage 3a platforms,
which include two-valve cylinder heads, fixed geometry
ATAAC turbochargers and either mechanical or highpressure common rail fuel systems. They meet emissions
regulations for constant-speed engines without the addition of an aftertreatment device, JDPS said. Applications
include shredders, irrigation and dewatering pumps, chippers, hydraulic power packs and street sweepers.
With displacements from 2.9 to 9.0 L and a variety of options, JDPS said it offers a complete lineup of EU-compliant
engines from 31 to 315 kW.
Generator Drive Engine News
The PowerTech M 2.9L is a new generator drive engine
from JDPS designed for the 40 kVA prime power node. The
introduction of this engine completes the lineup of John
Deere Stage 3a engines that cover every power node from
30 to 300 kVA, the company said.
Motor
Gearbox
Mechanics
www.sonceboz.com
KOHLER ENGINES
Headquarters
444 Highland Drive
Kohler, Wisconsin 53044
USA
Tel: +1 800 544 2444
Fax: +1 920 459 1570
Email: kyle.brandemuhl@kohler.com
www.kohlerengines.com
Contacts: Mark Johansen, director of marketing; Kyle
Brandemuhl, director of sales, diesel; Craig Magalan,
director of sales, petrol
28
JUNE 2016
designed for use in a wide variety of equipment, including blowers, concrete saws,
pumps, welders and wood chippers.
Diesel Engine News
The KDI 3404 engine is available in two
four-cylinder models with a displacement of
3.4 L. The first model, the KDI 3404TCR
(TCR stands for turbo common rail), is
rated 56.4 kW and complies with Stage 3b/
Tier 4 final emissions standards. The second one, the KDI 3404TCR-SCR, is rated
100 kW and is Stage 4/Tier 4 final compliant. The latter is also available in power ratings of 75 and 90 kW. Both comply with the
latest emissions standards using a DOC,
Kohler said.
Kohler Engines said the KDI 3404TCRSCR is Stage 5-ready. According to the
company, the all-in-one SCR system has
been designed to accommodate a DPF,
which it said is currently the only solution
capable of meeting the particulate level
standards in the proposed Stage 5 regulations. To comply with Stage 5, the SCR
module will simply be replaced with a new
one of the same size, Kohler said, so that
customers will not have to change anything in their application.
KUBOTA CORP.
Headquarters
2-47, Shikitsuhigashi 1-chome
Naniwa-ku, Osaka, 556-8601
JAPAN
Kubota Engine America Corp.
Tel: +1 847 955 2500
Email: info@kubotaengine.com
Website: www.kubotaengine.com
Kubota Europe S.A.S.
Tel: +33 01 34 26 34 34
Email: ke_g.moteur@kubota.com
Website: www.kubota.fr
Kubota Deutschland GmbH
Tel: +49 061 06 873 113
Email: motoren@kubota.de
Website: www.kubota.de
29
JUNE 2016
With a 12-cylinder
vee configuration, the
D9812 diesel engine is
the first available model of
the Liebherr D98 series
engines.
LIEBHERR
30
JUNE 2016
DIESEL
2016 Engine
Specs-At-A-Glance
GASEOUS FUEL
PETROL
Deutz AG
14 to 279 kW
13.4 to 23 kW
4.1 to 27.5 kW
5.7 to 6100 kW
71 to 3990 kW
1.5 to 44.7 kW
1.5 to 44.7 kW
112 to 149 kW
37 to 3282 kW
37 to 2014 kW
25 to 520 kW
26 to 54.4 kW
48 to 180 kW
Dongfeng Chaoyang
Diesel Co. Ltd.
Doosan Infracore
Co. Ltd.
FPT Industrial
65 to 70 kW
7 to 1100 kW
85 to 451 kW
31 to 740 kW
100 to 243 kW
Hangzhou Engine
Co. Ltd.
Motorenfabrik Hatz
GmbH & Co. KG
Hino Motors Ltd.
117 to 309 kW
1 to 62 kW
62 to 380 kW
Isotta Fraschini
Motori S.p.A.
Isuzu Motors Ltd.
JCB Power Systems
Jiangsu Linhai
Group
John Deere
Power Systems
Kohler
Engines
2000
1900
1800
1700
1600
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
50 to 440 kW
Cimco Marine AB
Cummins Ltd.
180
Changfa Group
160
Caterpillar
140
120
Anhui Quanchai
Engine Co. Ltd.
100
80
60
40
20
KILOWATTS
200 to 2750 kW
39 to 397 kW
55 to 212 kW
4.9 to 12.5 kW
4.9 to 12.5 kW
31 to 559 kW
2.7 to 100 kW
13.4 to 29.8 kW
1 to 29.8 kW
DIESEL
2016 Engine
Specs-At-A-Glance
GASEOUS FUEL
PETROL
2000
1900
1800
1700
1600
1500
1400
1300
1200
1100
1000
900
800
700
600
500
400
300
200
180
160
140
120
100
80
60
Kubota Corp.
40
20
KILOWATTS
4.5 to 86.4 kW
18.3 to 70 kW
18.3 to 65 kW
160 to 4500 kW
Liebherr
MAN Truck &
Bus AG
Marinediesel
MTU Friedrichshafen
Perkins
Engines Co. Ltd.
Peugeot Citron
Motors
146 to 1070 kW
110 to 1397 kW
37 to 550 kW
15 to 567 kW
10 to 280 kW
75 to 10 000 kW
30 to 2530 kW
4 to 2000 kW
307 to 1000 kW
19 to 36 kW
19 to 28 kW
202 to 882 kW
Scania
333 to 426 kW
Seatek S.p.A.
Shanghai Diesel
Engine Co. Ltd.
Steyr Motors GmbH
455 to 1103 kW
36 to 1176 kW
119 to 223.7 kW
11 to 225 kW
152 to 310 kW
Tedom A.S.
Tianjin Lovol
Engines Co. Ltd.
Volvo Penta
Weichai Group
Weifang Huadong
Diesel Engine Co. Ltd.
Yanmar Co. Ltd.
Guangxi Yuchai
Machinery Co. Ltd.
80 to 250 kW
28 to 170 kW
8.6 to 636 kW
8 to 2250 kW
25 to 700 kW
6 to 4300 kW
21 to 1680 kW
50 to 625 kW
149 to 321 kW
121 to 280 kW
*
*
LOMBARDINI
Vogelweiherstrasse 33
90441 Nuremberg
GERMANY
Tel: +49 0 911 420 1745
Email: man-engines@man.eu
Website: www.man-engines.com
Contact: Reiner Rssner, head of sales, MAN Engines
Power Range
Diesel: 110 to 1397 kW
Natural Gas: 37 to 550 kW
Biogas: 68 to 550 kW
Agricultural Engine News
At the 2015 Agritechnica Show, MAN Engines introduced
its six-cylinder D3876 LE12x engine designed for use in agricultural technology applications. The engine complies with
Tier 4 final emissions standards and is ready for Stage 5,
the company said.
MARINEDIESEL
Metallgatan 6
S-26272 ngelholm
SWEDEN
Tel: +46 431 449891
Fax: +46 431 12638
Email: thomas@marinediesel.nu
Website: www.marinediesel.nu or www.mdpt.se
Contact: Thomas Jakobsson, senior sales manager
The D3876 LE12x engine offers a power ratings spectrum of 415, 450 and 485 kW. Bore and stroke dimensions
of 138 x 170 mm result in 15.26 L of displacement. The engine offers maximum torque of 2700 to 3000 Nm between
1050 and 1450 r/min sufficient power for large tractors or
harvesters, MAN said.
A common rail injection system with 2500 bar creates a
high level of pressure, improving fuel injection control in the
combustion chamber, which results in lower fuel consumption and improved emissions, the company said.
Marine Engine News
MAN Engines presented its latest generation of six-cylinder
DIESEL PROGRESS INTERNATIONAL
Power Range
Diesel: 15 to 567 kW
Gaseous Fuel: 10 to 280 kW
Engine News
Marinediesel launched its turbocharged V8 500 VGT Axis
Drive marine propulsion system. It is designed for standard
13 transom installations and is available with left- or righthand rotation propellers. The engine is rated 373 kW with a
continued on page 36
34
JUNE 2016
DESIGNED
CLEAN BURN TECHNOLOGY
No DPF
Ultra low fuel consumption
Increased up-time
DURABILITY
Designed for off highway
Simple & robust design
Proven in the field
VERSATILE
Common footprint T2/St. 2 - T4/St. 4
De-tier calibration option
High torque at low engine speed
www.jcbpowersystems.com
POWER SYSTEMS
MTU FRIEDRICHSHAFEN
36
JUNE 2016
MTU said it is
developing a new
eight-cylinder gas engine for marine applications based on its Series
4000 diesel engines for
workboats.
Company News
MTU and Weir Oil & Gas, a manufacturer of hydraulic
fracturing pumps, announced they are forming a new joint
venture company to oversee the development of their new
power system for hydraulic fracturing operations. According
to MTU, the agreement builds on Weirs SPM QEM3000
pumping technology and the performance of the new MTU
Frac Pack, which integrates the MTU Series 4000 diesel
engine and the ZF 8 TX transmission.
Engine News
In the past 12 months, Perkins has launched two new engines and said it is ready for Stage 5 emissions standards.
In November 2015, the company launched the 403F-E17T,
a new addition to its 400 Series range of engines. Designed
to meet Tier 4 final emissions standards, the engine follows
in the footsteps of the electronically controlled 404F-E22TA,
Perkins said.
A 1.7 L turbocharged engine, the Perkins 403F-E17T offers common rail direct injection and full authority electronics that provide a significant increase in performance and
allow OEMs greater flexibility in tailoring the engine to specific applications, Perkins said.
The engines compact package size and architecture,
featuring a small DOC, allows OEMs to adopt machine designs across a variety of compact applications, including
small agricultural equipment, wheel loaders, hydraulic excavators and aerial lift platforms, the company said.
The 403F-E17T is rated 30 kW with a maximum torque
of 125 Nm at 1800 r/min, while rated speed is up to 2800
r/min. The engine does not require an air-to-air chargeair cooler, which Perkins said saves space in tight engine
compartments and allows OEMs to reduce installation
cost and complexity.
At Agritechnica 2015, Perkins introduced a new 12.5 L
variable speed engine that meets Stage 4 emissions regulations. The 2206F-E13TA model, which was designed to
meet the specific needs of the agricultural market, is rated
up to 375 kW at 1900 r/min and 405 kW at 1700 r/min. The
engine uses a DOC, DPF and SCR to meet Stage 4 emissions standards, the company said.
SCANIA
SE-151 87 Sodertalje
SWEDEN
Tel: +46 8 5538 1000
Fax: +46 8 5538 3401
Email: engines@scania.com
Website: www.scania.com
Contact: Anders Liss, vice president, Sales
Power Range
Diesel: 202 to 882 kW
Gaseous Fuel: 333 to 426 kW
Biodiesel: 202 to 680 kW
Hydrotreated Vegetable Oil (HVO): 202 to 882 kW
Engine News
Scanias new range of industrial engines and engines
for power generation combines performance and operating
continued on page 40
38
JUNE 2016
Liebherr-Components AG
Postfach 222
5415 Nussbaumen AG, Schweiz
Tel.: +41 56 296 43 00
E-Mail: info.cos@liebherr.com
www.liebherr.com
economy and offers engine-management and emissionscontrol systems developed in-house, the company said. The
new Stage 5 engine includes three platforms in the Scania
lineup 9, 13 and 16 L and covers output ranges from
202 to 882 kW.
For power generation, Scanias latest addition is a Tier 4
final-compliant gas V8.
During 2015, Scania added an updated 16.4 L V8 engine
to its marine solution range. The engine ranges from 662
to 846 kW, depending on the application and rating. While
this addition to the engine range offers more power, the
size of the complete installation remains the same, Scania
said. The engine is part of Scanias modular system and
makes use of the companys common rail XPI fuel injection
technology, first introduced to truck engines in 2007, the
company said.
On the truck side, Scania has begun to launch a range
of products with alternative fuels and powertrains for Euro
6. According to Scania, this drive is a step in the companys commitment to offering the widest range of sustainable transport solutions. The highlight of the program is a
Scania-developed hybrid truck for urban distribution combining electric and biodiesel operation, the company said.
Other engines run on gas and biogas, biodiesel, bioethanol
and hydrotreated vegetable oil (HVO).
In 2015, Scania gave the green light for using HVO in existing Euro 5 and Euro 6 engines. The renewable biodiesel fuel can yield up to a 90% reduction in CO2 emissions,
Scania said.
Scania has received several contracts for buses. One
is from the Colombian city of Cartagena, which will use
147 Scania Euro 6 gas buses on its new transport system,
Scania said. Cartagena has selected Scania as the provider for two trunk lines for the citys new Bus Rapid Transport
(BRT) system called Transcaribe.
Other optional equipment is available, including an engine mounting kit, muffler, hydraulic steering pump, beltdriven bilge pump, additional 80 to 170 Amp alternator,
double-wall injection piping, mechanic or electronic hybrid
throttle and fuel consumption measurement with boat efficiency monitoring in miles/L, Seatek said.
SEATEK S.P.A.
Via Provinciale, 71
23841 Annone Brianza (LC)
ITALY
Tel: +39 0341 579335
Email: mf.radaelli@seatek-spa.com
Website: www.seatek-spa.com
Contact: Matteo F. Radaelli, international sales
Power Range
Diesel: 36 to 1176 kW
Gaseous Fuel: 119 to 223.7 kW
Power Range
Diesel: 455 to 1103 kW
Engine News
Seatek obtained RINA-type approval for military use of its
10.3 L inline six-cylinder 800 TA diesel engine. This directinjection engine derives from Seateks 820 Plus and 850
Plus engine series in a high-performance version rated 573
kW at 3000 r/min, the company said.
The 800 TA engine offers a closed-loop, freshwater cooling
DIESEL PROGRESS INTERNATIONAL
Im Stadtgut B1
4407 Steyr
AUSTRIA
Tel: +43 7252 222 0
Email: office@steyr-motors.com
Website: www.steyr-motors.com
Contact: Michael Brandl, head of Sales and Marketing
continued on page 42
40
JUNE 2016
Power Range
Diesel: 11 to 225 kW
Engine News
For stationary and mobile applications, Steyr Motors said it
has developed a compact diesel-electric power pack based
on a two-cylinder M12 diesel engine with a horizontal parallel twin-piston configuration and a new electric machine
(e-machine).
The assembly of the engine, e-machine, aftertreatment
system, radiators, fans and all peripheral components within a compact frame including acoustic insulation walls
is easily transportable because of its small size and low
weight, Steyr said. Overall dimensions are approximately
700 x 500 x 450 mm, and dry weight is about 100 kg.
The M12 power pack can be equipped with either unit
injection, which results in a rating of 26.4 kW at 3600 r/min,
or common rail technology, which has a rating of 40 kW at
3200 r/min.
Besides using the diesel-electric power pack as a stationary power generator, applications include use as a
propulsion or auxiliary power unit aboard land or amphibious vehicles, boats and large unmanned aerial vehicles
as well as a range extender for electric-driven vehicles,
Steyr said.
The standard M12 power pack diesel-electric version
uses the new Steyr E1 e-machine, but it is also possible
to run other dc and ac generators, hydraulic pumps, CVT
transmissions and more, the company said. The Steyr
E1 is a permanent magnet machine using transversal
flux technology and provides 40 kW continuous electrical
output with a maximum torque of 152 Nm at 2800 r/min.
Peak electric power is 50 kW, nominal voltage range is
300 to 400 Vdc and the maximum voltage range is 260
to 430 Vdc.
Besides the integration in the M12 power pack, the Steyr
E1 is also used for the next generation of the Steyr HDS,
the marine hybrid drive system of Steyr Motors. The system is being tested and fine-tuned, the company said. Steyr
said that it expects that it will offer a significant increase in
electrical output at the same voltage level 20 kW continuous electrical power at 48 Vdc. The official introduction
of the Steyr HDS is expected in late 2016.
Application News
Steyr Motors completed a special railway project for
Siemens in 2015: the development of a diesel-electric propulsion system for the electric locomotive Siemens Vectron,
according to specific demands for areas without overhead
electric lines. The solution had to be a compact module
that fit in the limited available space but powerful enough to
move the 2.4 tonne train, Steyr said.
The result was an efficient diesel-electric power module
that combines a six-cylinder combustion engine with cooling, exhaust, intake and aftertreatment systems as well as
power electronics and e-machine in a frame approximately
DIESEL PROGRESS INTERNATIONAL
1.0 x 1.3 x 1.7 m, the company said. In addition, the hybrid power module is equipped with a high-pressure EGR
system, a special DPF and a tailor-made exhaust pipe for
admixture of ambient air according to the Venturi principle,
Steyr said. Due to the small installation space available, the
company said it was necessary to customize the generator
and power distribution system. The current orders and production volumes include a large-scale order for the Finnish
national railways and a number of orders for private and
public European train operators, Steyr Motors said.
The M12
diesel-electric power
pack by Steyr Motors.
JUNE 2016
TEDOM A.S.
Engines Division
Belgick 4685/15
466 05 Jablonec nad Nisou
CZECH REPUBLIC
Tel: +420 483 363 642
Email: info@tedomengines.com
Website: www.tedomengines.com
Contact: Jan Bervic, sales manager, Engines
Power Range
Diesel: 152 to 310 kW
POWER FACTS
275770 hp
5, 6 and 8 cylinders
Stage V
VOLVO PENTA
SE-405 08
Gothenburg
SWEDEN
Tel: + 46 31 3233055
Email: jennifer.humphrey@volvo.com
Website: www.volvopenta.com
Contact: Jennifer Humphrey, global
communication manager
Power Range
Diesel: 8.6 to 636 kW
Petrol: 149 to 321 kW
Industrial Off-Road Engine News
Volvo Penta launched a new Stage 2-compliant 16 L
engine, the TAD1643VE-B rated 565 kW, to add to its
industrial off-road lineup. The TAD1643VE-B is designed
for a variety of mobile applications, the company said.
With new fuel injectors and more efficient combustion,
Volvo Penta said the engine can provide improved fuel
consumption and lower operating costs. Equipped with
the Volvo Groups patented engine brake technology,
the TAD1643VE-B delivers 10 times higher engine brake
www.hjs.com
WEICHAI GROUP
26 Minsheng Rd., Weifang City
Shandong Province
CHINA
Tel: +86 536 8197777
Fax: +86 536 8231074
Email: weichai@weichai.com
Website: www.weichai.com
Power Range
Diesel: 8 to 2250 kW
Gaseous Fuel: 121 to 280 kW
Company News
Weichai said that in December, the
company showcased its WP13 commercial vehicle engine. Weichai said
it upgraded the WP13, increasing the
rating to 410 kW, the displacement to
12.54 L and the maximum torque to
2300 Nm. The WP13 uses an electronically controlled high-pressure common rail fuel injection system to help
reduce emissions, noise and fuel consumption, Weichai said. The four-valve
structure brings higher intake efficiency
and enhanced torque and power, the
company said.
Weichai also introduced its high-speed
natural gas marine engine.
WEIFANG HUADONG
DIESEL ENGINE
CO. LTD.
No. 1800, Democratic East Street
Economic and Tec
Weifang, Shandong 261100
CHINA
Tel: +86 0536 8230256
Fax: +86 0536 2109055
Website: www.hdchai.com
Power Range
Diesel: 25 to 700 kW
DIESEL PROGRESS INTERNATIONAL
45
JUNE 2016
According to Yuchai, a full range of constant and variable speed gas engines from 50 to 625 kW is now available to European customers. The units can be ordered as
bare engines as well as fully equipped running engines, the
company said.
Yuchai introduced its new Euro 6-certified diesel and
gas engine to bus and truck manufacturers in Europe and
the Middle East. The YC6L engine is available in ratings
from 177 to 243 kW and employs the latest Bosch common
rail injection system plus DOC, DPF, SCR and ammonia
oxidation catalyst (AMOX) technology, the company said.
This engine can be ordered with parallel hybrid or seriesparallel hybrid systems and are also available with Euro 4
and Euro 5 specifications, Yuchai said.
Yuchai marine propulsion and auxiliary engines are
available from 90 to 1030 kW. These engines are certified
for Rhine Vessel Inspection Regulations (CCNR), IMO,
China Classification Society (CCS) and the China Maritime
Bureau ZC quality certification. They are designed for working and ferry boats, thanks to their robustness and reliability, YC Europe said. dpi
46
JUNE 2016
www.dieselprogress.com
25,000+ visits/month
Continually Updated
The Go-To Industry News Source
Email: npokwinski@dieselpub.com
POWERTRAIN
The High Power Density (HPD) engine brake
from Jacobs Vehicle Systems realizes 1.5
times the braking performance of traditional
compression release (CR) braking over the
engines entire operating range and more
than twice the braking performance at lower
engine speeds, the company said.
BRAKING IN A
NEW PRODUCT
48
JUNE 2016
POWERTRAIN
LIFT (mm)
VALVE MOTION
LIFT (mm)
With HPD two-stroke braking, the CR event is the same for the first TDC timing, but the main intake and exhaust
valve events are deactivated using collapsing bridges, Jacobs said. This enables the buildup of pressure in the
cylinder at the second TDC event, which is released by a second CR event.
retarding power in small- and medium-displacement diesel and natural gas engines, the company said. The HPD
Engine brake also maximizes the performance of largedisplacement engines in applications requiring additional
retarding performance, Jacobs said.
As it is integrated with the engine, the company said the
brake is lighter than other secondary braking devices, such
as a hydraulic retarder, increasing a vehicles payload by
175 to 200 kg. Nonetheless, the brake only becomes driver-available when the cab-mounted engine brake switch is
on. A lever on the steering wheel controls its braking power,
which can be adjusted to any level, Jacobs said. The brake
engages automatically when the accelerator is released and
disengages when the pedal is pressed, the company said.
It is a compelling engine brake with excellent power,
which comes on quickly at low engine speed in line with the
industry trends towards downspeeding, Howell said.
According to Howell, Jacobs is currently targeting the
European market for the new brake, as it already has high
product uptake in North America. He said the company is
in talks with several commercial vehicle makers, and one
original equipment manufacturer (OEM), which he declined
to name, is going into production with the new brake later
this year. dpi
JUNE 2016
CONSTRUCTION EQUIPMENT
BREAKING
GROUND
50
JUNE 2016
CONSTRUCTION EQUIPMENT
rotated at 180. JCB axles are used front
and rear and the front axle offers 8 of
oscillation. The axles are teamed with a
stepless Bosch Rexroth hydrostatic transmission to provide full-time four-wheel
drive and Bosch Rexroth also supplied the
main hydraulic pumps and motors..
The JCB Ecomax engine has a wideopening steel canopy designed to provide ground-level access to the engine
and cooling pack. The machine also
comes with JCBs LiveLink telematics
system that allows fleet managers to
geofence operation as well as monitor
fuel use and operating data remotely, the company said.
With the engine, driveline, hydraulic and diesel tanks
mounted on the lower chassis, the upper structure has a
tail swing of 120 mm, which JCB said is 29% less than any
competitive machine, allowing the machine to work on confined construction sites or within a single carriageway.
The machine can be ordered with single tires, extrawide flotation tires or twin tires on each axle. Customers
can also choose between any combination of dozer
blades and stabilizer legs at either end of the machine,
providing a modular design that can be tailored to individual operation, JCB said. Both parallel lift and radial lift
dozers are available. The Hydradig can also be supplied
with a choice of towing hitches, connected to the chassis
or through the dozer blade, JCB said. Capable of pulling
up to 3.5 tonnes, the hitch comes complete with 12 Vdc
electrics, the company said.
Customers can choose between a monoboom or triplearticulating boom with three dipper lengths of 1650, 2000
and 2250 mm to suit a range of applications, JCB said. dpi
50-UNIT HYDRADIG
ORDER AT BAUMA
51
MARKET REVIEW
2012
Q1
2012
Q2
2012
Q3
China
2012
Q4
2013
Q1
2013
Q2
Emerging Markets
2013
Q3
2013
Q4
Europe
2014
Q1
2014
Q2
2014
Q3
2014
Q4
2015
Q1
2015
Q2
2015
Q3
North America
2015
Q4
2016
Q1
2016
Q2
South America
2016
Q3
2016
Q4
Global
120
100
80
60
40
20
0
2012
Q1
2012
Q2
2012
Q3
2012
Q4
2013
Q1
2013
Q2
2013
Q3
2013
Q4
2014
Q1
North America
2014
Q2
2014
Q3
2014
Q4
2015
Q1
While truck production in India will remain strong throughout the year, South America
and Eastern Europe continue
their downward trend. North
America will also trend downward, although production
will remain at relatively high
levels. Production in Western
Europe, Japan, Korea and
China will finish the year relatively flat.
2015
Q2
2015
Q3
2015
Q4
2016
Q1
2016
Q2
2016
Q3
2016
Q4
Chris Fisher is the senior commercial vehicle analyst and Jim Downey is
vice president of global research operations at Power Systems Research
(PSR). Headquartered in St. Paul, Minnesota, USA, PSR has tracked the
production of engines and their use around the world for nearly 40 years.
Email: info@powersys.com. Web: www.powersys.com.
DIESEL PROGRESS INTERNATIONAL
52
JUNE 2016
MARKET REVIEW
180
160
140
120
100
80
60
40
20
0
2012
Q1
2012
Q2
2012
Q3
2012
Q4
2013
Q1
2013
Q2
2013
Q3
2013
Q4
2014
Q1
2014
Q2
South America
2014
Q3
2014
Q4
2015
Q1
2015
Q2
2015
Q3
2015
Q4
2016
Q1
2016
Q2
2016
Q3
2016
Q4
China Index
160
140
120
100
80
60
40
20
0
2012
Q1
2012
Q2
2012
Q3
2012
Q4
2013
Q1
2013
Q2
2013
Q3
2013
Q4
2014
Q1
2014
Q2
China
2014
Q3
2014
Q4
2015
Q1
2015
Q2
2015
Q3
2015
Q4
2016
Q1
2016
Q2
2016
Q3
2016
Q4
Linear (China)
Japan/Korea Index
140
120
100
80
60
40
20
0
2012
Q1
2012
Q2
2012
Q3
2012
Q4
2013
Q1
2013
Q2
2013
Q3
2013
Q4
2014
Q1
2014
Q2
2014
Q3
2014
Q4
2015
Q1
2015
Q2
2015
Q4
2016
Q1
2016
Q2
2016
Q3
2016
Q4
2015
Q3
54
JUNE 2016
Europe Index
MARKET REVIEW
140
120
100
80
60
40
20
0
2012
Q1
2012
Q2
2012
Q3
2012
Q4
2013
Q1
2013
Q2
2013
Q3
2013
Q4
2014
Q1
2014
Q2
Europe
2014
Q3
2014
Q4
2015
Q1
2015
Q2
2015
Q3
2015
Q4
2016
Q1
2016
Q2
2016
Q3
2016
Q4
Linear (Europe)
2012
Q1
2012
Q2
2012
Q3
2012
Q4
2013
Q1
2013
Q2
2013
Q3
2013
Q4
2014
Q1
Emerging Markets
2014
Q2
2014
Q3
2014
Q4
2015
Q1
2015
Q2
2015
Q4
2016
Q1
2016
Q2
2016
Q3
2016
Q4
2015
Q3
DNN
DIESEL PROGRESS
DIESEL NEWS
NETWORK
Contact
Niki Pokwinski at
npokwinski@dieselpub.com
or at (262) 754-4139
for advertising rates.
55
DNN_quarter.indd 1
JUNE 2016
8/28/13 2:53 PM
ADindex
Regulations-At-A-Glance Insert
* Liebherr-Components AG .............................................39
Scania CV AB ...............................................................43
Somaschini SpA............................................................37
Sonceboz ......................................................................27
*Further information on this companys products can be found in the 2016 Edition
of the Diesel & Gas Turbine Sourcing Guide and at www.Dieselandgasturbineguide.net.
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ol Classified House.indd 1
FOR SALE
4/28/16 10:42 AM
POWER
EQUIPMENT CO.
POWERLINES
battery integrated in the roof structure at the front of the bus and is
housed with a dc/dc voltage converter and a cooling unit.
Scania said that this month it would start delivering 51 hybridized Scania Citywide buses to Madrid, Spain. The total order encompasses 34 12.7 m 4x2 buses and 17 14.8 m 6x2 buses. The
buses offer cost saving and emission-reducing hybrid technology
that meets the European Union (EU) suburban and short-distance
Class 2 regulations, the company said.
The 51 buses will be put into service by seven operators on
behalf of Consorcio Regional de Transportes de Madrid, which is
responsible for public transport in the Madrid region.
The Class 2-compliant Scania Citywide can be operated at speeds
of up to 100 kph, the company said. The hybrid powertrain includes
the Scania 9 L engine and offers 239 kW with selective catalytic reduction (SCR)-only technology that is compatible with up to 100%
biodiesel and hydrotreated vegetable oil (HVO), Scania said.
The hybrid unit, comprising a motor and generator as well as an
automatic clutch, is located between the engine and gearbox. The
electric machine is rated at 150 kW and 1050 Nm.
A total of 1.2 kWh of energy storage is provided by a lithium-ion
DIESEL PROGRESS INTERNATIONAL
JUNE 2016
ALTERNATIVE FUEL
ENERGY-INDEPENDENT
FARMING
CNH Industrial sees biomethane as clean fuel for farming machines, on-highway vehicles
BY ROBERTA PRANDI
58
JUNE 2016
ALTERNATIVE FUEL
of new jobs and in the protection of
fields, he said.
The potential of biomethane in
Europe is considerable, Ziosi said.
Currently, 200 biomethane processing plants are present on the
EU territory. Germany is recognized
as the world leader for the potential
in purifying biogas into biomethane,
and Sweden has been promoting
since the early 90s the use of biomethane in vehicles.
Italy is the third producer worldwide of biogas from agricultural
mass with 2 billion m3 produced per
year, while the Netherlands opened
in 2015 the first biomethane station
on the highway.
In view of these developments
across Europe, New Holland Agriculture said it has launched the Energy
Independent Farm concept, which
utilizes self-produced biomethane
to power the New Holland secondgeneration T6 Methane Power prototype tractor.
With this concept, a farm would utilize biomass and residue from its agricultural production to feed its own plant
for the production of biogas, New Holland said. The biogas could then be utilized to generate electricity and heat
for the farms own use, while part of it could be specifically
filtered to obtain biomethane, the company said. Properly
compressed, the biomethane could be used to power the
farms agricultural vehicles or could be fed into the existing
natural gas grid, according to New Holland.
Biogas from anaerobic digestion usually contains 46%
methane. To be transformed into biomethane, it requires a
purifying process based on an activated carbon filter that extracts 40% of the CO2, CNH Industrial said. The resulting biomethane is richer in methane, with up to 95% content. At the
same time, the extracted CO2 is fed again into the biomass
digester to facilitate the digestion process, the company said.
According to CNH Industrial, the New Holland T6 Methane Power tractor is powered by an FPT Industrial engine
rated 132 kW with 740 Nm available torque. The machine
is fitted with nine tanks for compressed gas with a capacity
of 300 L equivalent to about 60 L of diesel fuel for a
working time of about half a day.
New Holland said that on biomethane produced under
the Energy Independent Farm concept, the T6 Methane
Power tractor could bring fuel cost savings from 20 to 40%,
depending on the price of agricultural diesel fuel. The tractor emits 80% less polluting exhaust than a standard diesel
vehicle, the company said.
DIESEL PROGRESS INTERNATIONAL
Ziosi said that there are 1500 plants in Italy for the production of biogas. This production, transformed into biomethane, could potentially fuel 2 million on-highway vehicles for a year, he said.
What is missing to transform these figures into practice?
Based on the experience in Italy, Ziosi said that it is fundamental to overcome all uncertainties on fiscal norms as
well as the official requirements to use the digested mass
resulting from biomethane production. It is also important
to simplify the administrative procedures to build infrastructures, both on farms as well as for on-highway use, he said.
Last but not least, Ziosi said it would be key to simplify
the certification process for the utilization of the digestion
process compost as soil conditioner. dpi
59
JUNE 2016
SOUTH AMERICAnotebook
JUNE 2016
SOUTH AMERICAnotebook
surround Rio de Janeiro, such as the Baixada Fluminense
thermal plant in Seropdica. Opened in February 2014, it
has two turbines that generate up to 530 MW of energy,
which is reportedly enough to supply a city of 1.7 million.
To supply more power to the Olympic Games and broadcast the event worldwide, GE said it made an agreement
with the organizational committee to supply a system that
includes more than 3000 uninterruptible power supply
units. The system works as a secondary energy source and
temporarily feeds connected devices until the generators
start, the company said. According to GE, this equipment is
typically used in critical applications that require a high level
of reliability, such as hospitals, airports and data centers.
At the Olympic Games, they will be installed in competition
sites and in broadcasting centers.
Sany supplied 30 machines for the construction of the Olympic Park, including
excavators and road rollers, such as this
SSRP120 model.
continued on page 62
61
JUNE 2016
SOUTH AMERICAnotebook
Scania Inaugurates Test Center
JUNE 2016
SOUTH AMERICAnotebook
FPT Develops New Engines For Brazil
FPT Industrial has developed three new engines for Ivecos new generation of trucks.
Seventeen and 26 tonne Tector truck models are
equipped with the NEF Series N45 and N67 diesel engines.
The new N45 engine is rated 153 kW and has a maximum
torque of 720 Nm. The N67, already used in Europe, is rated 223 kW with 1050 Nm of torque. The model year 2017
Stralis will receive a new version of the C13 diesel engine
rated 328 kW and 358 kW.
FPT Industrial teams in Brazil and Italy, along with
Iveco Brazils staff, collaborated on the engine design.
There were more than 26 000 hours of engineering tests
and 1 million km of simulated real work conditions, the
company said.
Marco Aurlio Rangel, FPT Industrials president in Latin
America, said that the recognition of Ivecos launches and
the history of delivering new technologies comes from the
flexibility FPT has had to develop and adapt its products
according to the clients necessities.
Volvo Bus Latin America has started tests with an articulated hybrid bus, the Hibriplus, in Curitiba city, Paran
state, Brazil. The tests will be made in real work cycles over
six months, the company said, and are a collaboration between Curitiba and Sweden for the sustainable development of the city.
www.fptindustrial.com
www.casece.com/pt_br/
63
JUNE 2016
INTERNATIONALbusinessREPORT
dent. Sellick Equipment has been manufacturing roughterrain and truck-mounted forklifts for over 47 years for industries including building supply yards, engineered wood
products, automotive recycling, oil field services, mining
and military applications.
Taylor Dynamometer, a global manufacturer of dynamometers, facility support equipment and turnkey test cell
systems, has acquired Dyne Systems Inc., a manufacturer of eddy current, ac and dc dynamometers, controls
and drives. No financial details were provided. Taylor said
the acquisition would give it a stronger foothold in the engine, vehicle and industrial component testing industry by
providing customers added functionality and flexibility with
a complete range of testing products and technologies.
Mann+Hummel, a German specialist in filtration for a variety of engine-powered equipment markets, has finalized
its acquisition of the global filtration operations of Affinia
Group, manufacturer of Wix and Filtron brand filters. Affinias filtration business specializes in the oil, fuel, hydraulic
and coolant filter aftermarket.
Prestolite Electric, a global manufacturer of alternators, starters and new-energy solutions marketed under
the Leece-Neville Heavy Duty Systems and Prestolite
brands, has been acquired by Chinas Zhongshan BroadOcean Motor Co. Ltd. No financial details were provided.
The Prestolite and Leece-Neville product lines include alternators and gear reduction starter motors for on- and
off-highway trucks, military applications, mining vehicles,
school and city buses, motor coaches and other uses.
Haldex, the Swedish maker of brake and air suspension
systems for heavy vehicles, and Chinas Zhejiang VIE
Science and Technology Co. Ltd. announced a 50/50
joint venture to design, develop, produce and sell electromechanical brake systems for commercial vehicles, subject to regulatory approvals. Under the agreement, Haldex
and VIE will set up a greenfield joint venture that will operate under the name Haldex VIE (China) Electro Mechanical Brake Systems Co. Ltd. in Shanghai. dpi
64
JUNE 2016
YOU ASKED.
WE LISTENED.
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DIESEL PROGRESS
INTERNATI ONAL
Global
Diesel
Emissions
RegulationsAt-A-Glance
EUROPEAN UNION
U.S.
Tier 4
EPA 2010
Greenhouse gas
standards 2014-2017
CANADA
EU Stage 4
EU Stage 5 (<8 kW, <8 to <19 kW,
<19 to <37 kW, 37 to <56 kW,
130 to 560 kW and >560 kW
compression ignition effective 2019;
all 56 to <130 effective 2020)*
Euro 6
USA Tier 4
EPA 2010
Off-Highway
Standards
MEXICO
On-Highway
Standards
VENEZUELA
Euro 1
COLOMBIA
Euro 4
PERU
Euro 3
BRAZIL
Proconve Mar-1
(equivalent to EU Stage 3a)
effective 2015-2019
Proconve P7
(equivalent to Euro 5)
BOLIVIA
Euro 1
URUGUAY
Euro 3
CHILE
Euro 2
Euro 4 in Santiago
Metro Region
ARGENTINA
Euro 5*
DIESEL PROGRESS
INTERNATI ONAL
TURKEY
RUSSIA
JAPAN
EU Stage 3*
Euro 4
Euro 5 effective 2016*
Euro 5
CHINA
Tier 4a (equivalent to
EPA Tier 4i/EU Stage 3b)
Tier 4b (equivalent to
EPA Tier 4 final/EU Stage 4
from 2015-2016)
Post New Long Term (PNLT,
similar to EPA 2010)
HONG KONG
Euro 5
SOUTH KOREA
TAIWAN
Korean Tier 4
(equivalent to EPA
Tier 4 final)
Euro 5
Euro 5
ISRAEL
VIETNAM
Euro 2
Euro 4 2017*
INDIA
SAUDI ARABIA
US Tier 1
Euro 2
Bharat Stage 3a
(equivalent to EU Stage 3a)
Bharat Stage 3b
(equivalent to EU Stage 3b)
in 2016*
PHILIPPINES
Euro 2
MALAYSIA
Euro 1
THAILAND
Euro 4
SINGAPORE
INDONESIA
Euro 2
(Euro 4 in largest cities)
EU Stage 2
Euro 5*
AUSTRALIA
SOUTH AFRICA
EPA 2007
EPA 2010 in 2017*
Euro 2
Sponsored By
High Mileage
borgwarner.com
EMISSIONS TECHN
YANMAR
CATERPILLAR
AGCO POWER
52 to 224 kW DOC + SCR
209 to 447 kW EGR + DOC + SCR
VOLVO PENTA
106 to 522 kW EGR + SCR
STEYR MOTORS
12 to 19 kW None
19 to 56 kW SCR + DOC
19 to 110 kW DOC + DPF
35 to 225 kW SCR +EGR + DOC +DPF
Marine
55 to 129 kW None
130 to 215 kW SCR + DOC
PERKINS
SCANIA
205 to 335 kW SCR + EGR + DOC
373 to 499 kW SCR + EGR
574 kW SCR
0 to 17.8 kW None
18.6 to 45 kW DOC + DPF
24.6 to 50 kW EGR + DOC
36.5 to 55 kW EGR + DOC + DPF
56 to 129 kW EGR + DOC + SCR
104 to 225 kW EGR + DOC + DPF + SCR
NAVISTAR
MTU
MOTORENFABRIK HATZ
On-Highway
118 kW SCR + DOC
118 to 243 kW SCR + EGR + DOC + DPF
118 kW EGR + DOC + DPF
121 to 243 kW SCR
110 to 165 kW EGR
Off-Highway
19 to 56 kW DPF + SCR
56 to 243 kW SCR + EGR + DPF
40 to 280 kW None
Off-Highway
284 to 485 kW SC
588 to 882 kW
On-Highway
110 to 371 kW SCR +
GLOSSARY
DIESEL PROGRESS
EGR Exhaust
DOC Diesel O
DPF Diesel P
SCR Selectiv
NRS Nitroge
Information provi
NOLOGY PATHWAYS
CUMMINS
Off-Highway
36.5 to 55 kW EGR + DOC
75 to 503 kW DPF + SCR
74 to 298 kW EGR + SCR + DOC
On-Highway
59 to 451 kW EGR + DPF + SCR
ISUZU
7.5 to 22 kW None
30 to 52 kW EGR + DOC
73.8 to 399 kW SCR + EGR + DOC
JCB
POWER SYSTEMS
JOHN DEERE
POWER SYSTEMS
36 to 55 kW DOC + DPF
60 to 104 kW SCR + EGR + DOC
93 to 447 kW SCR + EGR + DOC + DPF
& BUS
KOHLER
LIEBHERR
160 to 750 kW SCR
160 to 560 kW DOC + SCR
Y OF TERMS
Off-Highway
66 to 630 kW SCR + DOC
On-Highway
118 to 412 kW SCR + DOC + DPF
t Gas Recirculation
Oxidation Catalyst
Particulate Filter
ve Catalytic Reduction
en Oxide (NOx) Reduction System
DOOSAN
INFRACORE
FPT INDUSTRIAL
entation of global
ns regulations, engine
ed a range of technologies
. And while many of the
t is how they are combined
manufacturer from another.
y
CR + EGR
SCR
y
+ EGR + DPF
DEUTZ
Sponsored By
0 to 37 kW None
19 to 56 kW DPF*
37 to 56 kW EGR + DOC
56 to 100 kW SCR + EGR + DOC
*Engines with DPFs are available
for Switzerland and specific
regions where required.
FO R
O PT I M U M SC R SY ST E M
Adaptable DCU
P E R FO R M A N C E , I T S N OT
J U ST
Integrated Mixing
THE
PA R TS YO U C H O O S E ,
Patented Injector
ITS THE
PA R T N E R S H I P.
Proven Partner
You have a choice for SCR, and with Tennecos liquid urea SCR system, the whole is greater than the sum of its parts.
Tenneco provides a total solution, combining innovative components like our patented flush-mount injector with systems
integration expertise to deliver NOx reduction and overall performance engineered specifically for your application.
Whether youre looking for a DOC, DPF, or complete turnkey SCR system, Tenneco offers a full suite of technologies
to support your after-treatment strategy. For great parts, and even better partnership, choose Tenneco.
Our integrated network of emission control engineering centers work together
to deliver the latest technologies to our global customers.
Grass Lake, Michigan
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Kunshan, China
Shanghai, China
Yokohama, Japan