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Document number/version:
SJ-20110104162043-001 / 2011-08-03 (R1.0)

ZXDU68 T601(V5.0R01M01) DC Power System

Uninstalling/Installing the CSU and Rectifier (Hot-pluggable)

Before installing the equipment, refer to the ZXDU68 T601 (V5.0R01M01) DC Power System User
Guide to learn the system structure.
Never wear watches, hand chains, rings or other conductive objects during the operation. Wear
special gloves for protection.

Uninstalling the CSU

Installing the CSU

Uninstalling the Rectifier

Installing the Rectifier

1

Never install the equipment in the place where there is water vapors or liquid drops. Ensure that
no water drops, metal pieces or any other foreign object fall into the cabinet. Otherwise, short
circuits may occur and damage the equipment. Do not place heavy objects on top of the cabinet.
Unfasten the bolts
anticlockwise.

(1) Use batteries of the same type. Do not use old and new batteries together. (2) Battery packs
are the energy-storing equipment. Never short-circuit them in any way during the operation.
Always use an insulating tool for electrical connections. Make sure that the connecting terminals
and unnecessarily exposed parts are properly insulated.

Be careful of your hands!

Unfasten the bolts

anticlockwise.

Locked

(1) The cross-sectional area of cables should match the load. (2) When using cables in nonstandard colors, choose those in black and mark them with heat-shrinkable tubes or insulating
tapes in the corresponding colors to avoid confusion. If the local regulations have different
requirements for the cable colors, follow the local regulations.

Be careful of your hands!

Locked

Fasten the bolts clockwise.

Fasten the bolts clockwise.

Caution: While installing the rectifier or CSU, remove your figures under the handles

Installing the Cabinet

to avoid them hurt.

Dampproof

Sunproof

No stacking

Connecting PE and AC Input

Cables

Single AC Input (Standard Configuration)

N
AC INPUT

Installation hole
Nut
Spring washer
Flat washer

Prerequisites:

Do not operate the equipment when it is powered on.

Remove the CSU and rectifier from the

cabinet to the dry, clean and safe
positions.

Connect the grounding cable to the nearest grounding terminal,

and the cable length cannot exceed 30 m.

Steps:

Expansion bolt

1. According to the dimensions of the

cabinet bottom, install four expansion
bolts into the specified positions.
2. Place the cabinet in position and
install the expansion bolts into the
installation holes at the cabinet
bottom.
3. Fasten the expansion bolts.

Front

L2

Side

Rear

Left

L3

L4

1. Turn off the breakers to be connected to both ends of the AC

input cables. The breakers include:

Front space (L2) 1000 mm

Live cables (L1/L2/L3):

yellow/green/red

Grounding busbar in the

equipment room

Protection earth cable (PE):

yellow-green

The internal AC input breaker

The external AC input breaker (in the AC distribution box of the
equipment room)

Double AC Input

Color Codes of AC Input Cables

Neutral cable (N): blue

(Non-Standard Configuration)

Live cables (L1/L2/L3):

yellow/green/red
Protection earth cable (PE):
yellow-green

Protection earth cable (PE)

AC SPD

Front

PE

3. Use ties to fix the cables to the cable binding holes inside the
cabinet.

AC INPUT 1

AC INPUT 2

Cable rack prepared in

the equipment room

L4
462
600

Top space (L1) 600 mm

Color Codes of AC Input Cables

Neutral cable (N): blue

Steps:

AC input neutral cable (N)

4-14
installation hole

1
PE N

Right
Front

L1 L2 L3

Properly connect the live and neutral cables, and make sure the
neutral cable connected in any case.

AC input live cables (L1/L2/L3)

400

Around the cabinet, reserve sufficient space

for heat dissipation and equipment
maintenance.
L1

Cabinet Bottom Dimensions

The external AC input breaker should have larger capacity than

the internal AC input breaker.

2. Lead the cables into the cabinet through sponge strips on top of
the cabinet. Then connect them to the specified breakers or
terminals. The connection sequence should be:

(Unit: mm)

276

Space Requirement for the Cabinet

Placement

OFF!

OFF!
Dust-proof cover plate:
Cables are led through
sponge strips into the
cabinet.

Cabinet dimensions:
1600 mm (Height) x 600 mm (Width) x 400 mm (Depth)

Rear space (L3) 100 mm

N N

L1 L2 L3
3 Mains

Grounding busbar in the

equipment room

L1 L2 L3
4 Generator

When the system is configured with double AC input (AC INPUT 1 and AC INPUT 2),
The AC INPUT 1 connects to the mains, serving as the active power supply of the system.
The AC INPUT 2 connects to the generator, serving as the standby power supply of the system.

Side space (L4) 100 mm

ZTE Corporation

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Postcode: 518057

Website: http://ensupport.zte.com.cn

Email: 800@zte.com.cn

ZXDU68 T601(V5.0R01M01) DC Power System

Preparation:

Flooding detection

Connecting to the flooding sensor

Humidity detection

Connecting to the humidity sensor

X15

X24

Battery temperature
sampling 1
Battery temperature
sampling 2
Battery temperature
sampling 3
Battery temperature
sampling 4
Environment
temperature sampling
Output relay 1, 2

Connecting to the temperature sensor

of battery pack 1
Connecting to the temperature sensor
of battery pack 2
Connecting to the temperature sensor
of battery pack 3
Connecting to the temperature sensor
of battery pack 4
Connecting to the environment
temperature sampling sensor
A1-A2, supporting alarm customization

X25

Output relay 3, 4

A3-A4, supporting alarm customization

X26

Output relay 5, 6

A5-A6, supporting alarm customization

X27
Color Codes of DC Cables
Working ground cables(GND/+): black
Negative cables (-48V): blue

Output relay 7, 8

Output relay 7: generator control

Load

BATT2 (-48V)

BATT1 (-48V)

F101-F104 Fuses (less than 160 A)

LLVD1
(This image is for reference only.
The actual product may differ.)

BLVD

Color Codes of Battery Cables

Positive battery cables (BATT+): red
Negative battery cables (BATT-): blue

F10E

Breakers (less than 63

A/1P)
F001-F006 Breakers (less than 63
A/1P)

Temperature sensor

Preparation:
Clean the side of
the battery.

X5

RS232

RS485

Connect a battery temperature sampling cable for each battery pack.

One end of the sampling cable is a dual-pin plug and the other end is a
temperature sensor.

Paste the sensor onto the

side of the battery firmly.

ZTE Corporation

X19

Connecting Battery Temperature

Sampling Cables

4.1 Installing the Battery Temperature Sensors

Remove the paper
cover of the sensor.

X20

(1) Secondary loads

(2) Loads that need "low temperature
shutdow n protection"
(1) Primary loads
(2) Loads that do not need "low temperature
shutdow n protection"

7
3

6
2

RS485

X20

Referring to the table below, insert the dual-pin plugs

into the interfaces on the BACK board.
Battery

Interface on BACK
BACK-X15

BATT 2

BACK-X16

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

X16 X15

Dual-pin plug

BACK board

Postcode: 518057

Website: http://ensupport.zte.com.cn

BATT ST 4

X18
X14

the Dual-Pin Plugs to the

4.2 Inserting
Interfaces on the BACK Board

BATT 1

X17

BATT ST 2

X16

BATT ST 1

X15

TEMP

X23

X12

Door ALM
HUM ALM
X24
X26
X11
Door
VCC
RLY Output
RLY Output
CSU Status
1
1
48VP
NO1
NO5
HUM
Normal
1
2
1
1
2
COM1
COM5
COM
GND
2
3
2
2
NC1
NC5
Fault
3
3
3
NO2
NO6
X10
X13
4
4
RLY Input
COM2
COM6
Water ALM
5
5
S1
NC2
NC6
VW
1
6
6
1
S2
+5V
2
2
48VP
X25
X27
AGND
3
3
RLY Output
RLY Output
S3
WT
4
NO7
4
NO3
S4
1
5
COM7 1
COM3
48VP 6
2
2
NC7
NC3
3
3
NO8
NO4
4
4
COM8
COM4
5
5
NC8
NC4
6
6

Signal Interfaces on the BACK Board

Email: 800@zte.com.cn

BATT ST 3

TE

Configuration

DC Output Branch

X5

+5V

(This image is for reference only.)

DC output breakers
BATT +

RS232 serial
communication
Multiplexed
RS485 communication
Independent
RS485 communication

T1

X19

+5V

OFF!

Connect the
reserved plate

Ethernet
interface

Output relay 8: emergency lighting

control
Cannot be used w ith X5
simultaneously
Cannot be used w ith X19
simultaneously
-

T2

DC output breakers

Batt2 cables

BLVD

+5V

LLVD1

2. Connect the reserved plate of each battery pack.

OFF!

Holders of DC output fuses

1. Connect cables of the two battery packs according

to the image below.

X23

Connecting Cables:

Batt1 cables

X18

Extractor
Fuse

T3

X17
Grounding busbar in the
equipment room

X16

+5V

Red detection
cables

Connecting the Battery Cables

3.2
Preparation:

Connecting to the door magnet

X14

GND

actual product may differ.)

Door magnet detection

X13
GND

(This image is for reference only. The

Use an extractor to unplug the battery fuses in the

cabinet.

Color Codes of Battery Cables

Positive battery cables (BATT+): red
Negative battery cables (BATT-): bue

T4

14

+5V

16

18

CSU fault output relay

X12

A0

20

X11

22

24

Primary
load

Secondary
load

On the CSU

Description
4 branches, supporting alarm
customization
Generating alarms for the CSU faults

RXD

Secondary
load

Interface Nam e
X10
Input relay

TXD

Reserved for later

connection

Signal Interfaces on the BACK Board

B0

11

A1

B1

Reserved

The X10 interface provides 4 input relays (default state: closed). Users can set the
alarm grades of these input relays through the CSU, which is described in section 13
Setting Attributes of Input Relays.

Connecting cables: According to the connection relations below, connect the

working ground (GND) and load cables.
For the load cables, refer to the following rules:
Connect primary loads to the BLVD branch.
Connect loads that need low temperature shutdown protection to the LLVD1
branch. The loads of the BLVD branch have no this protection.
The load capacity connected to each DC output branch cannot exceed the breaker
capacity (or the fuse capacity). It is suggested to keep certain redundancy to prevent
power supply interruption for the loads due to the breaker trip (or the fuse blow). For
example, if the capacity of a breaker is 32 A, it can connect a load with the peak
capacity of 25 A or less.

3.1 Installing the Battery Packs

4

While using IP/SNMP networking, connect the network cable to the Ethernet
interface of the CSU.
The X24, X25, X26 and X27 interfaces provide 8 output relays together. Each output
relay has two kinds of contacts, normally open (NO) and normally closed (NC). Pay
attention to their differentiation during the cable connection. The output relays (A1 to
A6) support alarm customization, which is described in section 12 Setting Output
Relays of Alarms.

1. Use an extractor to unplug the DC output fuses in the cabinet.

2. Turn off the DC output breakers.

Install 24 battery cells (2 V/cell) onto the battery rack and connect plates between
two adjacent cells. Reserve one plate for later connection (connect this reserved
plate after the battery cables are connected to the system). Use the same
method to install the other battery pack.

On the BACK board are the various signal interfaces (as shown below).
Connect signal cables to the corresponding interfaces according to the
monitoring and remote networking requirements.

GN
D

Never perform operations during power-on, and

unplug the battery fuses before cable connection.
Never reversely connect positive and negative cables.
During the cable connection, restore the loosened red
detection cables.

Connecting Signal Cables

Connecting Working Ground

Cables and Load Cables

Installing Batteries and Connecting

Battery Cables

/4

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ZXDU68 T601(V5.0R01M01) DC Power System

System Commissioning:

System Commissioning:

Checking Electrical Connections

Checking Rectifiers One by One

Connecting Batteries to the

System and Starting the CSU

Indicators and the QUY Button

1. Turn off all the rectifier breakers.

GND

2. Install the rectifiers.

Power
Running
Alarm

3. Turn on the AC input breaker of the system.

4. Turn on the rectifier breaker 1 (SMR AC
Switch 1).

Turn the knob of a multimeter to

the buzzer scale.
A: working ground busbar
(GND)
B: - 48 V busbar

OFF!
- 48V

(This image is for reference only. The actual product may differ.)
1. Ensure that all fuses are unplugged from their holders.
2. Ensure that the external AC input breaker of the system and the breakers inside
the cabinet are all off.
3. Referring to the image above, turn the knob of the multimeter to the buzzer scale to
check for short circuit.

Criteria:

Maintenance Suggestion:

An alarm sound given by the

multimeter indicates that the detected
circuit is shorted.

Check for the short circuit carefully.

Remove the foreign objects (if any) that
cause the short circuit.

5. After the rectifier in the SMR 1 slot is

qualified for the check, turn off the rectifier
breaker 1.

QUY button

Checking Short Circuit of AC Input Circuits

3. After the CSU completes startup, the LCD displays the

main menu infterface.

Status Indication: After CSU self-detection and initialization,

the LCD displays the main menu interface, which means the CSU
is running properly. Because the load branches are not
connected, the CSU generates the DCBreaker Alm. alarm.
This is normal.

Real Msg

1. If the power indicator is not lit (power-on failure), check whether

the positive and negative battery cables are reversely connected.

Criteria:

Maintenance Suggestion:

The power and running indicators are lit and

the alarm and fault indicators are off, which
indicates that the rectifier is working properly.
The rectifier will limit its output power
according to the input voltage.

If exceptions occur to the rectifier, refer to

the ZXDU68 T601 (V5.0R01M01) DC Power
System User Guide for troubleshooting.

2. Verify that the battery cables are connected properly, and then
reinstall the CSU. (see ZXDU68 T601 (V5.0R01M01) DC Power
System User Guide for further details on status indication and
troubleshooting).
Main Menu Interface

System Commissioning:

Starting Rectifiers One by One

2. According to the table below, measure the terminal

voltage of each battery pack.

Steps:

2# battery
cable
+ -

1# battery
cable
- +

1. Turn the knob of the digital multimeter to the DC

voltage scale.

2. Install the battery fuses (BATT 1, 2) using the extractor.

Maintenance Suggestion:

7.3 Checking Terminal Voltage of Battery Packs

Checking AC Input Circuits

Fault

6. Repeat steps 4-5 to check the rectifiers in

other slots.

OFF!

ON

1. Turn on the rectifier breaker 1 to start the rectifier in slot SMR1.

2. Repeat step 1 to start the rectifiers in other slots one by one.
3. Set Device Addr. for each rectifier through the CSU.

Red

A probe

GND

Setting the Device Addr. of a Rectifier:

1. Press the QUY button of a rectifier continuously for 5 seconds.

Rectifier breakers 1-11

2. According to the images below, set the Device Addr. of the rectifier.
L1 L2

L3

AC input cable

PE

Turn the knob of the multimeter to the buzzer scale to check whether
short circuit exists between AC input cables. The above image shows
the terminals to be tested. The A-B terminal to be tested include L1-L2,
L1-L3, L2-L3, L1-N, L2-N, L3-N, and N-PE.

Caution: If the measured

value is negative, it indicates that
the positive and negative battery
cables are reversely connected.
Re-connect the cables.

Setting Requirements for the Device Addr.:

B Black
probe
Turn the knob to the DC
voltage scale.
Example: Measure the voltage
of battery pack 1.

BATT 2

Turn the knob of the multimeter

to the buzzer scale.
Example: Check the short circuit
between L1 and N (L1-N).
A: fastening screw of cable L1
B: fastening screw of cable N OFF!

1. Install the unplugged CSU.

Steps:

BATT 1

The short circuit test

should be performed during
power-off. Otherwise, the
multimeter will be damaged.

Steps:

BATT 1

7.1 Checking Short Circuit of DC Output Circuits

BATT 2

System Commissioning:
To avoid equipment damage caused by cable connection errors, check
electrical connections before system commissioning.

7.2

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(2) When rectifiers are not installed according to the slot sequence, it is necessary to re-allocate
addresses for these rectifiers.
For example, when slots SMR 1 and SMR 3 are installed with rectifiers while the slot SMR 2 is not
because it is damaged, to avoid alarm errors, set the addresses of the rectifiers in slots SMR 1 and
SMR 3 to 1 and 2.

Checking AC Input Voltage

1. Turn on the external AC input breaker of the system (in the AC distribution
box of the equipment room), and keep the internal AC input breaker OFF.
2. Turn the knob of the multimeter to the AC voltage scale.
3. Measure the AC input voltage with the multimeter according to the table
below.
Item

Critera

Maintenance Suggestion

Phase v oltage:
L1-N, L2-N, L3-N

Each phase v oltage should range If the AC input phase v oltages are not within this range, the
f rom 80 V to 300 V, and the
rectif iers do not work. Start the generator f or power supply .
three phases should be balanced
each other.

Neutral-to-ground
v oltage:
N-PE

10 V

Item
Voltage of
battery pack 1

A-B Term inal

Red probe (A): GND
Black probe (B): BATT 1 (-)

Voltage of
battery pack 2

Red probe (A): GND

Black probe (B): BATT 2 (-)

(1) The default value is 1. When a rectifier is installed in the slot SMR 2, change its Device Addr.
into 2, likewise the other rectifiers.

Criteria
The voltage of each
battery pack should
be positive and not
low er than 43.2 V
(this value is for
reference only).

If the neutral-to-ground v oltage is approximate to the phase

v oltage, it indicates that the neutral and the liv e cables are
rev ersely connected. Reconnect the cables.
Check the neutral-to-ground v oltage of the equipment room and
the power network conditions. It is suggested that users should
improv e the grounding quality of the site.

ZTE Corporation

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Address of the rectifier

SMR-1#
Real Msg
Real Alm.
Para. Set
Ctrl.

Edit
Ent

Information interface of the

rectifier (Press
to select
Para.Set.)

Postcode: 518057

Website: http://ensupport.zte.com.cn

Email: 800@zte.com.cn

Password:
0000

Ent

Press
twice
Initial password:
0000

SMR Addr.-1#
02
MAX: 40
MIN: 1

Ent

Save

Press

or

to move the cursor.

Press

or

to modify the value.

ZXDU68 T601(V5.0R01M01) DC Power System

System Commissioning:

System Commissioning:

Setting Parameters

Setting Output Relays of Alarms (Optional)

The table below describes setting requirements for the basic parameters. Set these
parameters correctly according to the actual use of the equipment. Wrong settings will
affect the CSU management of the system including the batteries and cause alarm errors.
The ZXDU68 T601 (V5.0R01M01) DC Power System User Guide provides more
parameters. Please inquire your engineering supervisor about the necessity to modify these
parameters.

Refer to the ZXDU58/ZXDU68 CSU500 (V1.0) Centralized Supervision Unit Alarm List to check
the default output relays of alarms and modify them based on the actual requirements.
Record the used output relays and the corresponding alarms in the ZXDU58/ZXDU68 CSU500
(V1.0) Centralized Supervision Unit Alarm List and keep this record for the future tracing of
historical data during the CSU maintenance.

Record the modified parameter values in the ZXDU68 T601 (V5.0R01M01) DC Power
System User Guide and keep this record properly for the future tracing of historical
parameters during the CSU maintenance.
Press the keys on the CSU or use the U flash drive to set parameters. (For the operations
of U flash drive, refer to the ZXDU68 T601 (V5.0R01M01) DC Power System User Guide.)

System Para.

Default

Batt.Cap.1 (Ah)

300

Batt.Cap.2 (Ah)

300

Batt.Cap.3 (Ah)

If battery pack 3 is not installed, this parameter must be 0.

Batt.Cap.4 (Ah)

If battery pack 4 is not installed, this parameter must be 0.

SMR Qty.

11

This parameter must be consistent w ith the quantity of the

installed rectifiers. For example, if three rectifiers are installed in
the cabinet, the parameter should be set to 3.

Requirem ent
Set this parameter according to the capacity of the installed
batteries. For example, if the battery pack is composed of 24
battery cells (200 AH/cell), the parameter should be set to 200.

Battery Para.

Default

Float Volt. (V)

53.5

Set it based on the charging characteristics of the battery.

Equ Volt. (V)

56.4

Set it based on the charging characteristics of the battery.

Chg Curr. Coer. (C10)

0.15

Set it based on the charging characteristics of the battery.

Device Set
System Time

Default
-

Password:
0000

Ent

Initial password: 0000

Select Batt.Cap.1.

Ent

Ent

Grade

Relay

Relay

Critical
Ent

A2

LVD1 Alm.
Grade

No
A1
A2
A3
A4

Ent

Relay

Critical

Esc

A3
Exit

Save

Select A3.

Select Relay.

Select an alarm
(Not all alarms are given in
this image).

Note: The software codes A1 to A6

correspond to the 6 output relays. If the
output relay of an alarm is set to No, the
relay output of this alarm is disabled.

MAX: 9900
MIN: 0

Ent

Save

Press

or

to move the cursor.

Press

or

to modify the value.

Press

System Commissioning:

Setting Attributes of Input Relays

(Optional)

Connecting Loads to the

System
Steps:
1. Make sure that the power switches of the loads are off.

The default state of each input relay is Close, and the default alarm grade
is Mask (All alarms will be masked). Modify the attributes of the input relays
based on the actual requirements.
Para.Set
System Para.
Batt.Para.
SMR Para.
Alm.Attr.
In-Relay Attr.
SNMP Para.

Para.Set
System Para.
Batt.Para.
SMR Para.
Alm.Attr.
In-Relay Attr.
SNMP Para.

System Para.

Batt.Cap.1#
0200AH

System Commissioning:

The X10 interface on the BACK board provide 4 input relays that can be
customized.

Select System Para.

Edit
Ent

Common Alm.
Batt.Test Fail

LVD1 Alm.

Edit

For example, perform the following steps to change the output relay of the LVD1 Alm. alarm
from A2 to A3:
1. Enter the [Para.Set (Password) Alm.Attr.] interface, and select LVD1 Alm.
2. Press Ent to enter the modification interface and adjust the parameter using the direction
keys.
3. Press Ent to save the modification (or press Esc to cancel it).

Reset this system time according to the local time of the area
w here the equipment is installed, to ensure the coorectness of
the periodical management and time information of the system.

Para.Set

Batt.Cap.1#
300AH
Batt.Cap.2#
300AH
Batt.Cap.3#
0AH

System Para.
Batt.Para.
SMR Para.
Alm.Attr.
In-Relay Attr.
SNMP Para.

LVD1 Alm.

Requirem ent

3. Press Ent to save the modification (or press Esc to cancel it).

Ent

Alm.Attr.

Step:

Requirem ent

For example, perform the following steps to set the parameter Batt.Cap.1 to change the
capacity of battery pack 1 from 300 AH to 200 AH:
1. Enter the [Para.Set (Password) System Para.] interface, and select Batt.Cap.1.
2. Press Ent to enter the modification interface and adjust the value using the direction keys.

System Para.

Para.Set

Select Alm.Attr.

Steps:

Ent

/4

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Batt.Cap.1#
200AH
Batt.Cap.2#
300AH
Batt.Cap.3#
0AH
Follow-up

or

Modify other
parameters

to move the cursor.

Ent

Select In-Relay Attr.

In-Relay Attr.
In-Relay Attr.1
In-Relay Attr.2
In-Relay Attr.3
In-Relay Attr.4

Ent

Grade

State
State

Ent

Close
Open

Save

Grade

Open
Mask

Name
In-Relay 2

Close

Mask
Name
In-Relay 2

Select an attribute item.

In-Relay Attr. 2
Esc

3. Use the multimeter to check the DC power supply for the loads. The
terminals to be tested are as shown in the image below.
Criteria: The measured value should be positive, 42 VDC to 58 VDC.

State

Select an input relay.

Edit

Ent

In-Relay Attr. 2

2. Turn on DC output breakers (LLVD1/BLVD) that are connected to the loads,

or install corresponding DC load fuses.

Return to the
upper-level
interface to select
the other input
relays.

Maintenance Suggestion: If the measured value is negative, it indicates that

the positive and negative cables of the corresponding load are reversely
connected. Re-correct the cables.
4. Turn on the power switches of the loads.
Example: Measure the voltage of a
DC load.
A (Red probe): GND
B (Black probe): -48V connection
Red
terminal
probe

Select Open.

Modify the other

The state of the input relay

has been modified.

Press Esc to return to the upperlevel interface.

ZTE Corporation

Address: No. 55, Hi-tech Road South, ShenZhen, P.R.China

Turn the knob to the DC

voltage scale.

Postcode: 518057

Website: http://ensupport.zte.com.cn

Black
probe

attributes of the
input relay.

DC Load
DC INPUT

Email: 800@zte.com.cn