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INTRODUCTION
Design
A plan or drawing produced to show the look and function or workings of a
building, garment, or other object before it is made.
A specification of an object, manifested by an agent, intended to accomplish
goals, in a particular environment, using a set of primitive components,
satisfying a set of requirements, subject to constraints.
Product cycle
What is product cycle?
In the design and manufacture of a product various activities and functions
must be accomplished. These activities and functions are referred to as the
"Product Cycle".
It also selects the most efficient sequence for the production of the product.
The outcome of the process planning is a production plan, tools
procurement, materials order, and machine programming. Other special
requirements, such as design of jigs and fixtures, are also planned.
The relationship of process planning to the manufacturing process is
analogous to that of synthesis to the design process: It involves
considerable human experience and qualitative decisions. This
description implies that it would be difficult to computerize process planning.
Once process planning has been completed, the actual product is produced
and inspected against quality requirements. Parts that pass the quality
control inspection are assembled, functionally tested, packaged, labeled, and
shipped to customers.
Market feedback is usually incorporated into the design process. With this
feedback, a closed-loop product cycle results.
Design Process
In general it is agreed that the design progresses in a step by step manner
from identification of need for the problem, a search for solutions and
development of chosen solution to manufacture, test and use.
These descriptions of design are often called models of the design process.
Various models are namely Shigley, Pahl and Beitz, Ohsuga and Earle.
Sequential Engineering
In the traditional product development process the product design,
planning, manufacturing, supporting quality and testing, marketing activities
are carried out one after another. All these phases are carried out
sequentially hence it is called as sequential engineering.
Concurrent Engineering
Global competition pressurizes the firms to produce products with high
performance, reliable, low cost with less lead time.
To achieve this, in the product planning stage itself a co-operate work
between design and manufacturing and other related activities has to be
made.
During product development process, bringing together a design team with
the appropriate combination of specialized expertise is known as
“Concurrent Engineering” or “Simultaneous Engineering”.
A typical team consists of experts from
1)Material Manufacturing process 5)Service personnel
2)Assembly 6)End users and
3)Maintenance 7)Specialists in the product related
4)Marketing field.
More attention will be given to satisfy the customer needs and to include
newer technologies in product development.
Geometric Modeling
The geometric modeling is concerned with computer compatible
mathematical description of geometry of an object. The mathematical
description should be such that
o The image of the object can be displayed and manipulated in the
computer terminal,
o Modification on the geometry of the object can be done easily,
o It can be stored in the computer memory
o Also can be retrieve back on the computer screen for review,
analysis or alteration.
Geometric modeling is classified into
Wireframe modeling
Solid modeling
Surface modeling
Engineering analysis
The computer can be used to aid the analysis work such as stress-strain
analysis, heat transfer analysis, etc. the analysis can be done by using
specific program generated for it or by using general purpose software
commercially available in the market.
The geometric models generated can be used for the analysis by properly
interfacing the modeling software with the analysis software.
Two types of engineering analysis are
o Analysis for mass properties
o Finite element analysis (FEA)
Layering feature available in software are very useful for design review
purpose.
Similarly, using the layer procedure, every stage of production can be
checked.
Suppose a new mechanism is to be designed, the same mechanism can be
simulated in the computer.
By animation, the working of the mechanism can be checked.
These will relieve the designer from tedious conventional method of
mechanism checking.
Another advantage of animating the complete assembly of product is that
whether any component fouls the other components in its working.
Automated drafting
Automated drafting is the process of creating hard copies of design drawing.
The important features of drafting software’s are automated dimensioning,
scaling of the drawing and capable of generating sectional views.
Also the enlargement of minute part details and ability to generate different
views of the object like orthographic, oblique, isometric and perspective
views are possible.
Thus, CAD systems can increase productivity on drafting.
Benefits of CAD
Efficiency, effectiveness and creativity of the designer are drastically improved.
COMPUTER GRAPHICS
Computer Graphics involves creation, display, manipulation and storage of
pictures and experimental data for proper visualization using a computer.
Typically a graphics system comprises of a host computer which must have a
support of a fast processor, a large memory and frame buffer along with a
few other crucial components.
The first of them is the display devices. Color monitors are one example of
such display device. There are other examples of output devices like LCD
panels, laser printers, color printers, plotters etc.
Set of input devices are also needed. Typical examples are the mouse,
keyboard, joystick, touch screen, trackball etc.
Through these input devices it is possible to provide input to the computer
and display device is an output device which shows the image.
It helps the graphics system to interact with the user both in terms of input
and output. Let us see few examples.
Typical components which are used in a Graphical User Interface are menus,
icons, cursors, dialog boxes and scrollbars.
The sensors are giving feedback simultaneously from different locations and
if there is any wrong signal coming out from the sensor you can generate an
alarm using a Graphical User Interface and alert the person who is probably
monitoring it. So GUI could be used for process management as well.
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