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Elsevier
Introduction
230
2~,~
I r
Z
Degrees of F r e e d o m
Fig. 1. Eight-node isoparametric solid element.
ments and stresses which are a lower bound of the true values is very dangerous. Also, for most
structures accurate stresses are far more important than accurate displacements. Unfortunately,
most recent theoretical comparisons of the performance of different finite element formulations
compare the accuracy of computed displacements, and tend to neglect the accuracy of stresses.
In this paper a new method of evaluation of element stresses is presented in which the
accuracy of the calculated stress is independent of the accuracy of the computed displacements.
For example, if a cantilever beam which is modeled by compatible rectangular finite elements is
loaded by an end moment, the end displacements may be a small fraction of the true
displacement due to shear locking phenomena. However, if the element stresses are calculated
directly from element nodal forces (obtained from element stiffness matrix and nodal displacements that are both incorrect), the exact bending stresses can be evaluated. The method of
stress evaluation presented in this paper is based on a direct equilibrium approach. It can be
used for both compatible displacements and incompatible displacements to produce values of
stresses which can improve the confidence level of the engineering design where stress accuracy
is of major importance.
ue=(r,s,t)
= Ni(r,s,t)u,+(1-r2)al+(1-s2)a2+(1-t2)a3,
(1)
1=1
where u~ are nodal values of the displacements, the N i ( r , s, t) are the standard isoparametric
shape functions (see, e.g. [14]), while a j are incompatible modes interpolation parameters.
The element strains, ~, are then given as
8
= E n,,,,+ E
I=1
J=l
(2)
231
where strain-displacement matrices B and G are obtained by differentiation of the displacement interpolation in expression (1) and ~ = (ex, ey, ez, ~xy, 7yz, Yzx)TThe strain energy of the element is given as
W= ffe
dr,
(3)
(4)
Similar to the method presented in [3] we impose the requirement that under the state of
constant stress, the strain energy associated with the incompatible modes vanishes (which is
equivalent to the patch test of Irons [2]):
OXfvG dVa= O.
(5)
For constant non-zero stress over the element o is factored out of the integration and (5) can
be simplified to
ffi
dV = 0.
(6)
Equation (6) can be satisfied by adding a constant correction matrix 17c to the matrix t7 (i.e.
6~ = 17 + Go) such that
fvd
dV=
fv(ao + a)
d V = O,
(7)
o___afy
The correction matrix Gc is evaluated numerically before the element stiffness is calculated.
The same integration formula must be used to calculate Gc as the one used for element stiffness
computation, since the correction matrix is applied at each integration point.
Minimizing the potential energy for a single element, we can write
[E
=F,
(9)
where
fpTcJ~ dV,
(10)
/~ m fvGTc]~ dV,
(11)
It = f/Tct~, dV,
(12)
I~ =
in which C is the general anisotropic (6 6) stress-strain matrix. The (24 24) element
stiffness matrix is calculated from (9) by using the static condensation [10] to obtain
R= K - EH-1E T.
(13)
232
E
elements
/(u=
F,
(14)
elements
w h e r e / f is an element stiffness, u are element nodal displacements and F are the generalized
element loads acting on the element nodes (see also equation (9)). The external nodal points
stress resultants, R, are the specified concentrated point loads, the body forces which are
integrated over the element volume, the consistent nodal loads associated with surface tractions
and thermal loads. Except for thermal loads, these nodal loads are exact or an exact statically
equivalent load system. Therefore, from (14) the element nodal forces are in exact equilibrium
with the external nodal points stress resultants R. After the nodal displacements u are
calculated, the element nodal forces F are calculated from
F = l~u.
(15)
For a statically determinate system, the element nodal forces are not a function of element
stiffness or nodal displacements. For highly indeterminate systems the element nodal force
distribution is a function of the relative stiffness of the elements. Therefore, the nodal forces
are not necessarily correct for any one element. However, the sum of the element nodal forces
will always be equal to the applied nodal forces.
The original development of the finite element method was presented as an extension of
structural analysis in which nodal point equilibrium was the fundamental starting point. Hence,
the accuracy of the element nodal forces was apparent. In most of the modern research work in
computational mechanics the use of the abstract variational methods have tended to make the
important equilibrium property of the nodal forces obscure. Element stresses can be calculated
directly from element nodal forces by the use of virtual work and the method of least squares.
In the case of three-dimensional elements the basic form of the stress distribution within the
element is assumed to be of the following form:
Txy = fll + f12 x + fl3Y + f14 z '
(16)
(17)
(18)
(19)
(20)
(21)
(22)
N o t e that the assumed stress distribution satisfies the microscopic three-dimensional equilibrium equations. The nodal forces can be expressed in terms of the assumed stresses by the
application of principle of virtual work in which the virtual displacements are of the same form
233
as the basic displacement approximation (1). Including the incompatible virtual displacements,
these forces are
(23)
or
F = Qfl,
(24)
where
(26)
In a case of thermal loads the previous method of calculating stresses may not be valid since
the thermal stresses may be a function of the stiffness. Therefore, it is necessary to introduce a
special approach for the calculation of thermal stresses.
The accurate evaluation of thermal deformation and stresses for temperature fields, which
vary significantly in space, is a problem which is of important practical interest. Displacementbased elements can have an incorrect stiffness due to shear locking or element distortion. If
initial thermal stresses are treated in a formal theoretical manner (via theory of minimum
potential energy), large errors in stresses may result.
The total strain at a point, in the presence of a change of temperature field, is defined as
e =
C - a o + ATet,
(27)
where the purely mechanical deformation is C - l o and the temperature expansion strain is ATa.
Both the anisotropic material properties C-1 and the thermal expansion coefficients a can be
obtained from simple laboratory experiments. The form of the total stress distribution used in a
displacement-based finite element formulation is
o = Ce + A T C a .
(28)
Normally, the consistent nodal loads are calculated using the appropriate derivatives of the
shape functions times the initial thermal stresses, (ATCa). However, an alternative approach,
based on physical intuition, can be used to calculate nodal loads.
234
First, let us assume that the temperature change with respect to the local d e m e n t reference
frame has the following form:
A T = b 1 + b2x + b3y + b4z ,
(29)
For three-dimensional elements with more than 4 nodes the constants b i can be determined by
the least-squares method.
Second, for the unconstrained displacements within the element which are associated with
the temperature change it is assumed that no shearing deformations exist. For orthotropic
thermal coefficients ax, Oty, Otz, the resulting displacements are assumed to be of the following
form:
UxT = bletxx + b2ax x2 + b3etxXy + b4a~,xz - b2ctyy 2 - b2az z2,
(30)
Uy T =
(31)
UzT
(32)
Third, using these equations the free expansion thermal displacements u T at all nodes of a
finite element can be evaluated for a specified temperature change. The thermal nodal forces,
consistent with the element stiffness, can now be calculated from
FT =/~U T .
(33)
F - F T,
(34)
Numerical
examples
A series of numerical examples is presented in this section. All results are obtained by a
research version of computer program SAP80 [11]. The incompatible modes given in (1) are used
to supplement the linear displacement fields of the 8-node brick element.
/ =6
h =3
F=l.5
P = 3.
235
load load
case case
1
mv
regular mesh
distorted mesh
Table 1
Tip displacement--the patch test (Fig. 2)
Mesh
Regular
Distorted
Load
case
axial
axial
Horizontal
displacement
6
6
Load
case
moment
moment
Vertical
displacement
18
17.61
Exact solution
axial
moment
18
236
i'/2
h)ad case
load case
h
F
D,
[_ 2 _l_ 2 _L1 J 1 I_
_l
E = 1500
v = 0.25
P = 300
F = 11)00
i 1 i Ij _ 2 _13
_1_
r-- -1 - -1- _l)isl-~rted
._. ___. Mesh wI-
_1
-i
j_
_1
2 _11 i_
IJ_i_
_1 1 i_
J2.1.
1=10
h= 2
u nornlal sir.
~x vert. displ.
_1_ 2 _1
Trapeziodal Mesh
Fig. 3. Short cantilever beam.
c a u s e t h e l o c k i n g p h e n o m e n o n f o r a n y e l e m e n t w h i c h p a s s e s t h e p a t c h test. I n d e e d , f o r t h e
m e s h s h o w n i n Fig. 3 t h e t i p d i s p l a c e m e n t s f o r b o t h l o a d c a s e s a r e a p p r o x i m a t e l y 2 5 % s m a l l e r
t h a n t h e e x a c t s o l u t i o n . H o w e v e r , t h e c o m p u t e d s t r e s s e s a r e w i t h i n 5% o f t h e e x a c t v a l u e s .
Very similar conclusions can be drawn for the standard compatible eight-node brick. The
results of this analysis are presented to demonstrate that benefits of stress recovery introduced
h e r e i n e x t e n d t o c o m p a t i b l e e l e m e n t s a s well. I n t h i s c a s e a s e r i o u s s h e a r l o c k i n g r e d u c e s t h e
d i s p l a c e m e n t a c c u r a c y b y a p p r o x i m a t e l y 50%. H o w e v e r , t h e s t r e s s e s c o m p u t e d w i t h t h e m e t h o d
i n t r o d u c e d h e r e i n a r e w i t h i n 10% o f t h e e x a c t . F o r c o m p a r i s o n w e a l s o p r e s e n t t h e s t r e s s e s f o r
compatible eight node element which are computed from nodal displacements in a standard
m a n n e r . T h e e r r o r i n c o m p u t e d s t r e s s e s i n t h i s c a s e is o f t h e s a m e o r d e r as i n t h e c o m p u t e d
d i s p l a c e m e n t s . A l l r e s u l t s a r e p r e s e n t e d i n T a b l e 3.
Table 2
Short cantilever beam--distorted mesh (Fig. 3)
Element
Load
case
Pian [6]
Cheung [1]
Wu [13]
Present
moment
moment
moment
moment
Exact solution
moment
Pian [6]
Chenng [1]
Present
shear
shear
shear
Exact solution
shear
Vertical
displacement
96.18
92.2
93.7
95.8
100
98.19
94.05
97.9
102.6
Error
(%)
Stress
Error
(%)
3.82
7.80
6.30
4.20
0.47
0.22
17.2
0.50
3014
3006.6
2484
3015
- 3000
4.30
8.33
4.58
- 4137
- 4125.3
- 4138.5
2.15
1.85
2.19
- 4050
237
-T
1
Regular Mesh
E=IO 7
r=0.3
a = 0.0001
/=6
tt = 0.2
b=0.1
T=5
Parallelogram Mesh
Trapezoidal Mesh
The
long cantilever
accuracy
beam
of finite element
shown
in Fig. 4 is used
formulation.
as a standard
In this numerical
example
problem
[5] t o t e s t t h e
we demonstrate
the accuracy
Error
(%)
Stress
Error
(%)
46.6
46.6
23.7
- 2720.5
- 1473
- 2883.5
9.3
50.9
3.9
Table 3
Short cantilever b e a m - - t r a p e z o i d a l mesh (Fig. 3)
Element
Load
case
Compatible
Compatible a
Present
moment
moment
moment
Exact solution
moment
Compatible
Compatible a
Present
shear
shear
shear
Exact solution
shear
Vertical
displacement
53.439
53.439
76.252
100
57.728
57.728
80.115
102.6
- 3000
43.7
43.7
21.9
- 3784
- 2051
- 3860
6.6
49.4
4.7
- 4050
Table 4
Long cantilever beam (Fig. 4)
Mesh:
Regular
Parallegram
Trapezoidal
Dement
Displacement
Stress
Displacement
Stress
Displacement
Stress
Compatible
Compatible ~
Present
0.09
0.012
0.09
0
244.2
0
0.09
0.006
0.09
0
346.6
0
0.09
0.002
0.09
0
270.7
0
Exact solution
0.09
0.09
0.09
238
of the thermal stress recovery method. Temperature is distributed linearly through the thickness
decreasing from T = 5 C at the bottom to T = - 5 C at the top. Three finite element models
used in the analysis are presented in Fig. 4. The results of the analysis are given in Table 4. The
exact solution for the vertical tip displacement is 0.09, and all stresses are zero (statically
determinate structure). The thermal stress recovery method introduced herein, when used with
either compatible or incompatible solid elements, is capable of reproducing the exact solution.
The analysis based on formal computation of thermal stresses, however, exhibits very serious
locking and spurious stresses occur.
LY
thcq[Sot
UNOEFORMEO
SHAPE
OPTIDNS
HIRE FRAME
'E
SAP?~
Fig. 5. Thick-walledcylinder.
239
Table 5
T h i c k - w a l l e d c y l i n d e r u n d e r i n t e r n a l p r e s s u r e (Fig. 5)
Stress
Radius
Compatible
9-node
Present
Exact
solution
3.00
3.56
4.20
5.20
6.75
9.00
Hoop
3.00
3.50
4.20
5.20
6.75
9.00
1.26
0.96
0.70
0.50
0.35
0.25
1.23
0.95
0.69
0.50
0.34
0.24
1.25
0.95
0.70
0.50
0.35
0.25
Axial
3.00
3.50
4.20
5.20
6.75
9.00
0.075
0.075
0.075
0.075
0.075
0.075
0.073
0.076
0.076
0.075
0.075
0.074
0.075
0.075
0.075
0.075
0.075
0.075
3.00
0.458 1 0 - 5
0.458 1 0 - 5
0.458 x 10- 5
Radial
displacement
0.98
0.69
0.44
0.24
0.09
0.01
0.97
0.69
0.44
0.24
0.09
0.02
1.00
0.70
0.45
0.25
0.10
0.00
3.00
3.50
4.20
5.20
6.75
9.00
Hoop
3.00
3.50
4.20
5.20
6.75
9.00
1.45
1.14
0.88
0.67
0.48
0.35
1.23
0.95
0.70
0.50
0.34
0.23
1.25
0.95
0.70
0.50
0.35
0.25
Axial
3.00
3.50
4.20
5.20
6.75
9.00
0.32
0.32
0.30
0.29
0.26
0.22
0.120
0.125
0.124
0.125
0.123
0.122
0.123
0.123
0.123
0.123
0.123
0.123
3.00
0.503 x 1 0 - 5
0.503 x 1 0 - 5
0.503 1 0 - 5
Radial
displacement
A standard
incompressible
strain
energy.
incompatible
method
0.79
0.51
0.26
0.07
0.05
0.10
of improving
materials
However,
modes
is to use
this
approach
the
performance
selective
approach
presented
reduced
cannot
be
0.97
0.69
0.44
0.24
0.09
0.02
of compatible
integration
used
in this paper
for
does
on
finite
the
anisostropic
not
have
1.00
0.70
0.45
0.25
0.10
0.00
elements
volumetric
material;
this limitation.
for nearly
part
of the
whereas,
the
240
q)
1.0
E
0.9
O
O_
~3~- 0.8
O_
~-- 0.7
-0
.N__0.6
0
E
o 0.5
Present
Pion (1984)
.......
~
Mesh
~
Distortion
~
Parameter
s
a
F i g . 6. M e s h d i s t o r t i o n s e n s i t i v i t y .
Final remarks
The numerical technique for correcting the strains associated with incompatible modes is
more general than the application shown in this paper. For example, cubic incompatible modes
can be added to the compatible nine-node plane element in which the exact results can be
calculated for a one d e m e n t model of a cantilever b e a m loaded with an end shear force.
It has been demonstrated that this approach produces elements with approximately the same
accuracy, of both displacements and stresses, as the results obtained from the well-known
hybrid dements.
The new nodal force equilibrium approach for evaluation of element stresses appears to
eliminate the major criticism that displacement based elements do not satisfy equilibrium.
There appears to be no reason why this approach cannot be extended to other types of
elements such as plates and shells. Also, the method may be of significant value for nonlinear
materials.
The strength of material method which was presented for the evaluation of thermal loads
eliminates the errors associated with mesh distortion. Also, it can be used for different types of
elements.
Acknowledgement
The research presented in this paper was partially supported by Computers and Structures,
Inc., Berkeley, California.
241
References
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