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Filter Pressure Drop & Oil Carryover Calculator

Hours run per week

168

No. working weeks per year

52

Total operating hours per annum

168
52

8736

Actual Flow

16000

Oil carryover from compressor

l/s

cfm

12

mg/m

1.000

Kg/l

Oil carryover per week

54774.34

ml

Oil carryover per year

2848.27

Oil Density

(Atlas Copco oil 0.885)

1000

Oil Carryover Comparison


3000.00

2500.00

Atlas Copco Filter Frame Size

15264
7200F

Atlas Copco Filter Type

DD

DD

Oil Carryover

0.1

mg/m

Nominal pressure drop (new)

0.05

bar

Nominal pressure drop (saturated)

0.12

bar

15264

cfm

Nominal flow

2000.00

1500.00

With AC Filter
From
Compressor

Actual Flow

16000

1000.00

cfm

Actual pressure drop (new)

0.05

Actual pressure drop (saturated)

0.13

bar

Oil carryover per week

456.453

ml

Oil carryover per year

23.736

bar

psi

500.00

0.00

Cost and hours of usage calculation

Ideal time to change your filter element

Quality of air
3

Time to reach pressure drop of

0,35 bar

0,45 bar

clean environment

8000 h

9000 h

dirty environment

4000 h

5000 h

specify it myself

10000 h

10000 h

Elements per filter elements and


running costs over
Annum
a year

Cost of filter
element

Reccomended
element life

DDDD

11411.5 EURO

8736

1.0

15211.12 EURO

filter 2

DDDD

11411.5 EURO

8736

1.0

15211.12 EURO

filter 3

DDp
DDp

11411.5 EURO

8736

1.0

14547.37 EURO

filter 4

PDPD

11411.5 EURO

8736

1.0

15990.84 EURO

filter 5

QDQD

11411.5 EURO

1200

7.3

81397.75 EURO

7200F

Filter type

filter 1

Total costs during one year

142358.2 EURO

Total ow ne rship cos t during one ye ar w hen you change filte re lem e nt after x hours

90000

80000

70000

60000

50000

40000

30000

20000

10000

0
0

1000 2000 3000 4000 5000 6000 7000 8000 9000 10000

hours used
DD

DDp

QD

Currency and Power Cost Dialogue

Average extra joule per liter


used when there is a pressure
drop of one bar

27.8052

J/L

Country Selection
Use the drop down box below
to select your country/currency.

Belgium
BelgiumChina

Power Cost per kW


Use the scrollbar to the right to

70

adjust the cost of the power.

Cost in local currency:


1 kW = 0.07 EURO

Number

Type

Price of filter element in EURO

75.45

17

108.19

32

138.09

44

159.44

60

193.61

120

234.89

150

254.82

175

271.91

260

361.59

10

390

444.16

11

520

509.65

12

520F

1426.44

13

780F

1901.92

14

1050F

2377.40

15

1400F

3328.35

16

1800F

3803.83

17

2100F

4754.79

18

2700F

5705.75

19

3150F

5705.75

20

4800F

7607.66

21

7200F

11411.50

The sheet Cost and hours of usage calculation will calculate the ideal time to replace your filter elements. To do this calculatio
- the average extra joule per liter when there is a pressure drop of one bar
- the kind of filterelements you want to use
- the capacity of the filter can be changed on the sheet "Filter Pressure Drop & Oil Carryover Cal

How fast the filter is spoilt depends on the quality of the air taken in. When you fill in that you have clean air this program assu
the air is filthy that point will already be reached after 4000 hours. After that point the slope will become much steeper. You ca
and 0,45 is reached .

ur filter elements. To do this calculation some parameters are needed: - the price of electricity
e drop of one bar

ilter Pressure Drop & Oil Carryover Calculator"

at you have clean air this program assumes that the pressure drop point of 0,35 is reached after 8000 h. When
lope will become much steeper. You can also fill in yourself after how many hours the pressure drop of 0,35