87-16

A/C controls and mechanical

components, servicing
A/C and heating system components, passenger
compartment
WARNING!
Parts marked with an asterisk (*) can be serviced only
after the A/C refrigerant system has been discharged by
a certified technician using EPA-approved refrigerant
recovery and recycling equipment
safety measures,
page 87-1 .
1 - Instrument panel
Removing and installing
Repair Group 70

Repair Manual, Body,

2 - Retaining strap
3 - Evaporator housing*
With evaporator
With fresh/recirculating air flap
Assembly

page 87-28

87-17

4 - Seal*
5 - Fresh air blower series resistance -N24Removing/installing (with A/C)

Fig. 1

6 - Fresh air/recirculating flap vacuum servo*

7 - Vacuum hose
Vacuum hose layout

page 87-42

8 - Seal
9 - Fresh air blower -V2Removing/installing (with A/C)

Fig. 2

10 - A/C evaporator temperature switch -E33Vehicles up to 07.93

Prevents evaporator from freezing
Located behind cover -16Insert sensor tube of temperature switch into
evaporator 330 mm (13.0 in.)
Removing/installing

Fig. 3

Switch opens (compressor OFF): below -2 C (28

F)

87-18

11 - Seal
Always replace
12 - Intermediate connecting duct
With seal
13 - Plug
14 - A/C switch -E35From 08.93 (1994 m.y.): revised to include A/C
switch -E35- and fresh air/recirculating flap switch E159Verify correct part number
15 - A/C control head trim
16 - Cover
Replacing: first remove instrument panel
Manual, Body, Repair Group 70
17 - A/C control head
Removing/installing

page 80-17

Repair

87-19

18 - Control cables
Remove footwell air outlet -20- before removing
Installing/adjusting (with A/C)

page 87-24

19 - Rear footwell air ducts

20 - Footwell air outlet
Remove center console before removing
21 - Central flap lever
22 - Temperature flap lever
23 - Footwell/defrost flap lever
Lever and flap are one piece
24 - Heater (air distribution) box*
Do not disassemble any further

87-20

25 - Heater core*
To install:
- Install seals around perimeter of heater core so
there are no gaps and glue in place.
- If heater core does not lock into place during
installation, fasten to heater box using screws
through tabs on top of heater core.
- After removing heater core, drain entire cooling
system and refill with new coolant.
26 - Vacuum hose clip
27 - Seal*
28 - Intermediate connecting duct
29 - Relay
Vehicles up to 07.93:
A/C relay -J32- (control number 13)
Vehicles from 08.95:
VR6, engine code AAA: relay for A/C shutoff -J365(control number 147)
Diesel, engine code 1Z: A/C clutch cut-off relay J246- (control number 38)

87-21

30 - A/C cut-off control module -J314Only on Diesel vehicles with engine code AAZ
Above relay plate
Control number 129
31 - Seal
Always replace
32 - Not applicable for US/Canada
33 - Heater fuse -S23-

87-22

Fig. 1

Removing and installing fresh air blower series resistance -N24(with A/C)

- Remove glove compartment.

- Disconnect connector -2- and remove screw -3-.
- Remove series resistance -1-.
- Install in reverse order of removal noting following:
- Apply adhesive Part No. AMV 176 000 05 or equivalent to mating surface
before installing.
CAUTION!
Part numbers are for reference only. Always check with your Parts
Department for latest parts information.
Fig. 2

Removing and installing fresh air blower -V2- (with A/C)

- Disconnect connector -1-.

- Remove 5 screws (arrows) and remove fresh air blower -2- downward.

87-23

Fig. 3

Removing and installing A/C evaporator temperature switch -E33-

1 - A/C evaporator temperature switch -E33- and cover

2 - Rubber grommet
3 - Sensor tube and tape
Install tape on sensor tube 330 mm (13.0 in.) from end to mark insertion
depth of tube into evaporator
4 - Self-tapping screw
5 - Wire connector
Note:
Wire connector -5- can temporarily be bridged during troubleshooting procedures.

87-24

Control cables, installing and adjusting (with A/C)

Notes:
Install cable ends identified with colored bands to control
head levers.
Install cables to control head before installing on
evaporator/heater box levers.
After connecting control cables to control head levers,
fasten cables to control head using clips.
Adjust cables with control head installed.
When control knobs are turned stop to stop, flaps must
move and audibly contact stops.
1 - Temperature flap cable
Connects temperature control knob to temperature
flap
Blue sleeve, 585 mm (23.0 in.) long
Adjusting

Fig. 1

87-25

2 - Footwell/defroster flap cable

Connects air flow distribution knob (upper control
lever) to footwell/defroster flap
Black sleeve, 488 mm (19.2 in.) long
Adjusting

Fig. 2

3 - Central flap cable

Connects air flow distribution knob (lower control
lever) to central flap
Black sleeve, 639 mm (25.2 in.) long
Adjusting

Fig. 3

87-26

Fig. 1

Adjusting temperature flap cable

- Install A/C control head in instrument panel.

- Adjust temperature control knob to full cold.
- Connect temperature flap cable (blue sleeve) to temperature flap lever.
- Push lever in direction of arrow to stop.
- Hold lever in this position and install cable retaining clip.

Fig. 2

Adjusting footwell/defroster flap cable

- Install A/C control head in instrument panel.

- Adjust air flow distribution knob to defrost position.
- Connect footwell/defroster flap cable (black sleeve) to footwell/defroster flap
lever.
- Push lever in direction of arrow to stop.
- Hold lever in this position and install cable retaining clip.

87-27

Fig. 3

Adjusting central flap cable

- Install A/C control head in instrument panel.

- Adjust air flow distribution knob to defrost position.
- Connect central flap cable (black sleeve) to central flap lever.
- Push lever in direction of arrow to stop.
- Hold lever in this position and install cable retaining clip.

87-28

Evaporator housing, assembly

CAUTION!
Part numbers are for reference only. Always check with
your Parts Department for latest parts information.
To remove evaporator housing for disassembly:
- Discharge A/C refrigerant system

page 87-92 .

- Drain engine coolant.

- Remove instrument panel and support bracket.
- Remove heater box/evaporator housing.
1 - Seal
2 - Upper evaporator housing
Seal grooves and contact surfaces with silicone
sealant, Part No. AKD 476 KD5 05, or equivalent

87-29

3 - Evaporator
4 - Funnel
To guide sensor tube for A/C evaporator
temperature switch -E335 - Air intake ring
6 - Lower evaporator housing
Seal grooves and contact surfaces with silicone,
sealant Part No. AKD 476 KD5 05, or equivalent

87-30

A/C and heating system components, engine

compartment
WARNING!
Parts marked with an asterisk (*) can be serviced only
after the A/C refrigerant system has been discharged by
a certified technician using EPA-approved refrigerant
recovery and recycling equipment
safety measures,
page 87-1 .
1 - Dust and pollen filter
Where applicable
2 - Plenum cover
Removing/installing

page 80-1 item - 3 -

3 - Evaporator water drain valve

Located behind bulkhead insulation
Removing/installing

Fig. 2

4 - Heater core connections and vacuum hose guide

87-31

5 - Fresh air/recirculating flap two-way valve -N63Valve open when voltage applied
Vacuum hose layout

page 87-42

6 - Coolant Fan Control (FC) control module -J293With fuse -S88- (1993 m.y.)
With fuses -S107- and -S108- (1994 m.y.

Connector terminal identification:

09.93
10.93

Fig. 5
Fig. 6

7 - Vacuum reservoir
Insert vacuum hose 30 mm (1.2 in.) into reservoir
Removing/installing

Fig. 7

8 - Vacuum hose
Vacuum hose layout

page 87-42

87-32

9 - A/C thermal switch -F163- and third speed coolant

Fan Control (FC) thermal switch -F165A/C thermal switch -F163- only on vehicles with
engine codes AAA, AAZ, ABA, ACC
F163 switches A/C clutch -N25- off at high engine
coolant temperature; OFF (switch open) above 119
C (246 F); ON (switch closed) below 112 C
(234 F)
Third speed coolant fan control thermal switch F165- only on vehicles with 3-speed coolant fan
motor
F165 switches radiator coolant fan to 3rd speed as
engine coolant temperature increases; 3rd speed
ON (switch closed) above 112 C (234 F); OFF
(switch open) below 108 C (226 F)
Removing and installing (engine code AAA)

Fig. 3

Removing and installing (engine code ABA)

Fig. 4

87-33

10 - Condenser*
11 - Pressure relief valve*
Checking

Fig. 11

12 - A/C clutch -N25-*

13 - Ambient temperature switch -F38Switches A/C clutch -N25- OFF when outside
temperature is too low
Switch opens (compressor OFF): below 2 C (36 F)
Switch closes (compressor ON): above 7 C (45 F)
Installation location (

07.95)

Installation location (08.95

Fig. 8
Fig. 9

14 - A/C pressure switch -F129Checking

Fig. 10

8 Nm (71 in. lb)

Always replace O-ring seal (note Part No.)

87-34

15 - Receiver drier*
16 - Sight glass*
Not applicable to all vehicles
17 - High and low-pressure service valves*
18 - Expansion valve*
Insulator, installing and checking

Fig. 1

87-35

Fig. 1

Installing and checking expansion valve insulator

1 - Insulator
2 - Expansion valve
Insulation is used around expansion valve to prevent moisture (condensation) buildup and to protect expansion valve from high engine compartment temperatures and
the resulting decrease in A/C system cooling performance.
- Install insulator -1- over expansion valve -2- (arrow).
- Check insulator for damage and proper fit, and replace if necessary.
Fig. 2

Removing and installing evaporator water drain valve

1 - Water drain valve

2 - Bulkhead
3 - Water drain tube (on evaporator housing)
4 - Mounting recess
- To remove, carefully pull water drain valve -1- from drain tube -3-.
- Install water drain valve so that valve flap opens from bottom.
- Make sure valve flap is free of dirt, wax or undercoating; clean if necessary.

87-36

Fig. 3

Removing and installing A/C thermal switch -F163- and third speed
coolant Fan Control (FC) thermal switch -F165- (2.8 liter VR6 engine
code AAA)

CAUTION!
Cooling system may be under pressure. Relieve system pressure before
removing any engine coolant temperature sensors or switches.
1 - Clip
2 - Engine coolant regulator housing
3 - O-ring
4 - A/C cut-out thermal switch -F163- and third speed coolant fan control thermal
switch -F165-, brown
5 - Engine coolant temperature (ECT) sensor -G2- and after-run coolant fan
control thermal switch -F87-, yellow
6 - Engine coolant temperature (ECT) sensor -G62-, blue
- Carefully relieve cooling system pressure.
- Disconnect harness connector from thermal switch -4-.
- Remove clip -1- and pull thermal switch from housing.
- Install in reverse order of removal.
Note:

Refill coolant to proper level after removing and installing A/C switches or sensors.

87-37

Fig. 4

Removing and installing A/C cut-out thermal switch -F163- (2.0 liter
engine code ABA)

CAUTION!
Cooling system may be under pressure. Relieve system pressure before
removing any engine coolant temperature sensors or switches.
1 - Clip
2 - Connection
3 - O-ring
4 - A/C cut out thermal switch -F1635 - Harness connector
Note:
Refill coolant to proper level after removing and installing A/C switches or sensors.
Fig. 5

Connector terminal identification of coolant Fan Control (FC)

control module -J293- ( 09.93)

87-38

Fig. 6

Connector terminal identification of coolant Fan Control (FC)

control module -J293- (10.93 )

Fig. 7

Removing and installing vacuum reservoir

1 - Vacuum hose
Insert into reservoir 30 mm (1.2 in.)
2 - Rubber grommet
3 - Vacuum reservoir
4 - Nut
5 - Wheel housing liner
- Remove wheel housing liner

Repair Manual, Body, Repair Group 66.

- Remove vacuum hose -1- and nut -4- from reservoir.

- Remove reservoir.
- Install in reverse order of removal.

87-39

Fig. 8

Installation location of ambient temperature switch -F38- (

07.95)

1 - Bolt, M8
Tightening torque: 15Nm (11 ft lb)
2 - Mounting bracket
3 - Horn bracket
4 - Plastic clip
5 - Ambient temperature switch -F386 - Horn
Fig. 9

Installation location of ambient temperature switch -F38- (08.95

1 - Ambient temperature switch

2 - Plastic clip
Note:
Removing and installing right-hand plenum cover

page 80-1 , item - 3 -.

87-40

Fig. 10

Checking A/C pressure switch -F129-

Red O-ring (10.8 mm x 1.8 mm) must fit properly in groove.

Functions
Switches A/C clutch -N25- OFF if system pressure is too low (low refrigerant
charge). Switching occurs between terminals 1 (T4a/1) and 2 (T4a/2).
Switch opens (compressor OFF): below 1.2 bar (17.4 psi)
Switch closes (compressor ON): above 2.4 bar (34.8 psi)
Switches A/C clutch -N25- OFF if system pressure is too high. Switching occurs
between terminals 1 (T4a/1) and 2 (T4a/2).
Switch opens (compressor OFF): above 32.0 bar (464 psi)
Switch closes (compressor ON): below 24.0 bar (348 psi)
Switches coolant fan -V7- to second speed when A/C system pressure increases.
Switching occurs between terminals 3 (T4a/3) and 4 (T4a/4).
Switch closes (2nd speed ON): above 16.0 bar (232 psi)
Switch opens (2nd speed OFF): below 12.5 bar (181.3 psi)
Switch identified with a green label or marked "R-134a"
To remove, unscrew switch from Schrader valve

Tightening torque: 8 Nm (71 in lb)

87-41

Checking:
If A/C clutch -N25- does not engage with A/C
ON:
- Start engine.
- Using a jumper wire, briefly bridge terminal 1
(T4a/1) and terminal 2 (T4a/2) of A/C pressure
switch connector.
If A/C clutch -N25- now engages, refrigerant
system is discharged (empty).
- Check A/C system for leaks, repair as
necessary.
Note:
With A/C pressure switch -F129- removed and
connector attached, A/C clutch -N25- should not
engage and A/C should not cool.
Fig. 11

Checking pressure relief valve on compressor

Protects refrigerant circuit from excessive pressure

Pressure relief valve tell-tale indicates when valve has been actuated by
excessive pressure (adhesive-attached plate (arrow) is pushed out). If so,

repairs must be carried out by an A/C specialist.

87-42

Vacuum hose layout

Note:
Insert vacuum hose into reservoir 30 mm (1.2 in.). Insert
vacuum hoses onto plastic lines up to stop, approx. 15 mm
(5/8 in.).
1 - Hose
3.5 x 2 x 40 mm
2 - Plastic line
4 x 1 x 540 mm
3 - Plastic line
4 x 1 x 490 mm
4 - Fresh air/recirculating flap two-way valve -N635 - Foam insulator
6 - Check valve
Arrow points to vacuum source
7 - Hose
3.5 x 2 x 40 mm
8 - Vacuum tee connector

87-43

9 - Hose
3.5 x 2 x 40 mm
10 - Plastic line
4 x 1 x 1170 mm
11 - Rubber grommet
12 - Vacuum reservoir
13 - Foam insulator
14 - Plastic line
15 - Hose
3.5 x 2 x 130 mm
16 - Plastic line
4 x 1 x 125 mm
17 - Curved hose
18 - Vacuum hose
For fresh air/recirculating flap

87-44

A/C clutch -N25-, assembly

Notes:
The illustration (left) shows the correct assembly detail
for the A/C clutch -N25-.
The A/C compressor shown (Sanden model SD7 -H15-)
is not applicable for all Golf, GTI, Jetta and Cabrio
vehicles.
1 - Nut (self-locking)
Removing

Fig. 1

Gap between clutch plate and belt pulley, adjusting

Fig. 1
Gap between clutch plate and belt pulley, measuring
Fig. 2
2 - Clutch plate
Removing

Fig. 3

3 - Lock ring
4 - Belt pulley
Removing
Installing

Fig. 4
Fig. 5

87-45

5 - Bearing assembly
Removing
Installing

Fig. 6
Fig. 7

6 - Snap ring
7 - Snap ring
8 - Clutch coil
9 - Key
10 - A/C compressor
Refrigerant oil capacity: 115 cc 15 cc (3.9 oz
oz)

0.5

87-46

Fig. 1

Removing and installing clutch plate nut, and adjusting gap

between clutch plate and belt pulley

- Hold clutch plate using spanner wrench -A- and remove clutch plate nut.
A - Mastercool tool No. 90901 or equivalent
B - Hex head bolt, 1/4 in. (for tool)
To adjust gap between clutch plate and belt pulley:
- Hold clutch plate and tighten clutch plate nut (self-locking) until gap -a- = 0.7 mm
(.028 in. or approx. 1/32 in.).
Fig. 2

Measuring gap between clutch plate and belt pulley

- Measure distance between clutch plate and belt pulley as shown.

- Using a fused 12 Volt power supply, connect 12 V (power (B+) and Ground
(GND)) to A/C clutch connector.
- With clutch engaged, measure distance between clutch plate and belt pulley
once again.
- Difference between first and second measurement is gap.
Must be 0.7 mm (.028 in. or approx. 1/32 in.)
- If necessary, adjust gap

Fig. 1

87-47

Fig. 3

Removing clutch plate

- Remove front clutch plate using clutch plate puller -1- (Mastercool tool No.
90902 or equivalent - similar tool shown) and 1/4 in. bolts -2-.

Fig. 4

Removing belt pulley

- Using puller 20/10 or equivalent, remove belt pulley.

87-48

Fig. 5

Installing belt pulley

- Using VW 401 and VW 402 thrust plates and VW 412 and VW 441 thrust
bushings, press belt pulley onto shaft.

Fig. 6

Removing bearing assembly

- Using VW 401 and VW 402 thrust plates, VW 412 thrust bushing and VW 455
thrust tube, press bearing from pulley.

87-49

Fig. 7

Installing bearing assembly

- Using VW 401 and VW 402 thrust plates and VW 412 and VW 473 thrust
bushings, press bearing onto pulley until fully seated.

87-50

A/C compressor bracket, removing and installing 4-cyl. gasoline (engine codes ABA, ACC)
Note:
The A/C compressor mounting bracket can be removed and
installed without discharging the A/C system.
1 - Mounting bracket
For Generator (GEN) and A/C compressor
Generator (GEN) removing and installing Repair
Manual, Electrical Equipment, Repair Group 27
2 - Spring tensioner
3 - Nut-M8
30 Nm (22 ft lb)

87-51

4 - Compressor support
Installing:
- Install support using bolts -5- and -6-; do not
tighten.
- Thread bolt -6- into threaded sleeve -7- until
support contacts sleeve.
- Tighten bolt -5-; tightening torque 45 Nm (33 ft lb).
- Tighten bolt -6-; tightening torque: 45 Nm (33 ft
lb).
5 - Bolt-M10 x 30
45 Nm (33 ft lb)
6 - Bolt-M10 x 30
45 Nm (33 ft lb)
7 - Threaded sleeve
8 - Refrigerant hoses
9 - A/C compressor
Removing from bracket:
- Remove support -4-.
- Loosen bolts -11- but do not remove.
- Drive threaded sleeve -7- back.

- Completely remove bolts -11- then remove

compressor from bracket.

87-52

10 - Ribbed drive belt

If used belt is to be reinstalled: mark running
direction of belt before removing and reinstall in
same running direction
Removing/installing Repair Manual, General,
Engine, Repair Group 13
11 - Bolt-M10 x 112
45 Nm (33 ft lb)
12 - Bolt-M8 x 42
25 Nm (18 ft lb)
13 - Tensioner pulley

87-53

A/C compressor bracket, removing and installing 6-cyl. VR6 (engine code AAA) 08.93
Note:
The A/C compressor mounting bracket can be removed and
installed without discharging the A/C system.
1 - Mounting bracket
08.93

page 87-56

For Generator (GEN) and A/C compressor

Removing:
- Remove A/C compressor - 8 -.
- Remove generator Repair Manual, Electrical
Equipment, Repair Group 27.
Installing:
First install bolts - 3 - and - 11 -.
Replacing:
Remove power steering pump bracket Repair
Manual, Suspension, Wheels, Brakes And Steering,
Repair Group 48.
2 - Washer-8.4 x 16 x 1.6
3 - Bolt-M8 x 28

25 Nm (18 ft lb)

87-54

4 - Socket-head bolt-M8 x 30
25 Nm (18 ft lb)
5 - Socket-head bolt-M8 x 38
25 Nm (18 ft lb)
6 - Socket-head bolt-M8 x 30
25 Nm (18 ft lb)
7 - Refrigerant hoses
8 - Compressor
Removing:
- Remove front bumper
Repair Group 63.

Repair Manual, Body,

- Loosen lock carrier (radiator support) and pull

forward.
- Remove headlight housing Repair Manual,
Electrical Equipment, Repair Group 94.
- Remove ribbed belt - 9 -.
- Remove Generator (GEN) Repair Manual,
Electrical Equipment, Repair Group 27.
- Loosen bolts - 10 - and drive threaded sleeves
back from compressor.

- Remove bolts -10- and remove compressor.

87-55

9 - Ribbed belt
Removing/installing Repair Manual, 2.8 Liter VR6
General Engine, Repair Group 13
10 - Bolt-M10 x 112
45 Nm (33 ft lb)
11 - Bolt-M8 x 20
25 Nm (18 ft lb)
12 - Washer-8.4 x 16 x 1.6

87-56

A/C compressor bracket, removing and installing6-cyl. VR6 (engine code AAA) 08.93
Note:
The A/C compressor mounting bracket can be removed and
installed without discharging the A/C system.
1 - Mounting bracket
For engines up to

08.93

page 87-53

For Generator (GEN), A/C compressor and power

steering pump
Removing:
- Remove A/C compressor -8- from bracket.
- Remove Generator (GEN) Repair Manual,
Electrical Equipment, Repair Group 27.
- Remove power steering pump.
- Remove bracket.
Installing:
- First install bolts -3- and -12-.
2 - Washer-8.4 x 16 x 1.6

87-57

3 - Bolt-M8 x 28
25 Nm (18 ft lb)
4 - Socket-head bolt-M8 x 30
25 Nm (18 ft lb)
5 - Socket-head bolt-M8 x 30
25 Nm (18 ft lb)
6 - Socket-head bolt-M8 x 38
25 Nm (18 ft lb)
7 - Refrigerant hoses
8 - A/C compressor
Removing from bracket:
- Remove front bumper
Repair Group 63.

Repair Manual, Body,

- Loosen lock carrier (radiator support) and pull

forward.
- Remove headlight housing Repair Manual,
Electrical Equipment, Repair Group 94.
- Remove poly-ribbed belt -9-.
- Remove Generator (GEN) Repair Manual,
Electrical Equipment, Repair Group 27.

- Loosen A/C compressor bolts -10- approx. 2 turns

and drive threaded sleeves back from
compressor.
- Remove bolts -10- and remove compressor.

87-58

9 - Poly-ribbed drive belt

Removing and installing Repair Manual, 2.8 Liter
VR6 General, Engine, Repair Group 13
10 - Bolts-M10 x 112
45 Nm (33 ft lb)
11 - Socket-head bolt M8 x 30
25 Nm (18 ft lb)
12 - Bolt-M8 x 20
25 Nm (18 ft lb)
13 - Washer-8.4 x 16 x 1.6

87-59

A/C compressor bracket, removing and installing 4-cyl. Turbo Diesel (engine codes AAZ, 1Z)
Note:
The A/C compressor mounting bracket can be removed and
installed without discharging the A/C system.
1 - Bolt-M8 x 22
25 Nm (18 ft lb)
2 - Mounting bracket
For Generator (GEN) and A/C compressor
Removing: remove generator -4- and A/C
compressor -9-.
3 - Bolt-M8 x 85
25 Nm (18 ft lb)
4 - Generator
Removing/installing Repair Manual, Electrical
Equipment, Repair Group 27
5 - Tensioning element
6 - Socket-head bolt-M8 x 22
Qty.: 3

25 Nm (18 ft lb)

87-60

7 - Nut-M8
Qty.: 4
30 Nm (18 ft lb)
8 - Bolt-M8 x 85
25 Nm (18 ft lb)
9 - Compressor
Removing:
- Loosen hex-head bolts -11- approx. two turns and
drive threaded sleeve back on compressor.
- Remove bolts.
10 - Ribbed belt
Removing/installing Repair Manual, General
Engine, Repair Group 13
11 - Bolt-M10 x 112
Qty.: 2
45 Nm (33 ft lb)
12 - Tensioner
Removing:
Loosen M6x16 socket head bolt on tensioning

roller tensioning element.

- Drive tensioning roller back with rubber hammer.

87-61

A/C compressor bracket, removing and installing Sanden compressor (engine codes ABA, ACC)
12.95
CAUTION!
Part numbers are listed here for reference only. Always
check with your Parts department for the latest
information.
1 - Mounting bracket
For Generator (GEN) and A/C compressor
Part No. 037 903 139 F
Removing and installing generator Repair
Manual, Electrical Equipment, Repair Group 27
2 - Tensioning element
Part No. 037 903 315 C
3 - Nut-M8
Part No. N 902 291 01
30 Nm (22 ft lb)
Qty.: 4
4 - Threaded sleeve

87-62

5 - Refrigerant hose
Expansion valve/compressor
Part No. 1H1 820 743 P
6 - Refrigerant hose
Compressor/condenser
Part No. 1H0 820 721 C
7 - Compressor
Part No. 1H0 820 803 D
To remove, loosen bolt - 9 - approx. two turns and
drive threaded sleeve - 4 - back on compressor,
then remove bolts
8 - Ribbed belt
Part No. 037 260 849 C
Removing and installing Repair Manual, General
Engine, Repair Group 13
9 - Bolt-M10x112
45 Nm (33 ft lb)
Part No. N102 098 01
10 - Bolt-M8x42

25 Nm (18 ft lb)
Part No. N 010 353 3
11 - Tensioner
Part No. 028 145 278 E