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heat exchangers

BOLDROCCHI
FACTORY IN BIASSONO

BOLDROCCHI FACTORY IN ARCORE


MAIN CUSTOMERS
POWER TRANSFORMERS COOLERS
ABB Group (Brazil - Canada - Germany - Italy - Spain - Switzerland - Turkey - USA) | ACEA | AEM
AREVA (Brazil - Turkey - United Kingdom) | EDIPOWER | EDISON | ENEL | ENERCO Enterprises | GANZ Transelektro | GETRA | IMEFY |
JST Transformateurs | PAUWELS TRAFO | SEA | SGB | SIEMENS Group (Austria - Italy)
SPECIALTRASFO | TAMINI Group | TERNA | TES | TIRONI
MOTOR AND GENERATOR COOLES
ABB Sace Vittuone | ABB Automation Vsters Svezia | ABB Oy Electrical Maschines Finland
ABB Switzerland Ltd Electrical Machines | Brush HMA B.V Ridderkerk Netherlands
Cantarey Reinosa S.A.U | Laurence Scott & Electromotors LTD
AIR COOLER HEAT EXCHANGERS
ABB GROUP | AGIP | AGIPPETROLI | ANSALDO ENERGIA | ANSANDO CALDAIE | API | BURCKHARDT | CCT | DRESSER RAND ENEL \ ENI | ENICHEM |
ESSO | FOSTER WHEELER | HOWDEN COMPRESSORS | INGERSOLL RAND | ISG | JORDAN PETROLEUM | K.T.I. | KUWAIT NAT. PETROLEUM Co | LINDE |
LUMMUS GLOBAL | LURGI | MAN TURBO | MACCHI | PERRY EQUIPMENT | POLIMERI EUROPA | RAFFINERIA DI ROMA | SARAS | SICES | SIIRTEC NIGI |
SNAMPROGETTI | STOGIT SYRIAN P.E.E. | TECHINT | TECHNIP COFLEXID | TECNIMONT | TERMOMECCANICA | TRACTEBELL | UHDE

BOLDROCCHI HEADQUARTERS: Viale Trento e Trieste 93 - 20046 BIASSONO (MI) - Italy


Phone +39-039-2202.1 - Fax +39-039-2754200
Web Site: www.boldrocchi.it - e-mail: boldrocchi@boldrocchi.it

BOLDROCCHI INDIA: OFFICE AND FACTORY - CHENNAI - India


Phone +91.44.23713359 - Fax +91.44.24899321 - e-mail: alagappan@boldrocchi.org
SALES OFFICE - DELHI - India
Phone/Fax +91.124.5062498 - e-mail: nokesh@boldrocchi.org

Ed. 01/2007

FACTORY: Via Buonarroti 66 - 20043 ARCORE (MI) - Italy


Phone +39-039-617515 - Fax +39-039-6014451

HISTORICAL NOTES

PRESENT SITUATION
In three separate workshops with a total 27.000
square meter manufacturing area, Boldrocchi
employs 300 staff, among which 100 are
technicians.
The shops are equipped with thermal, acoustic
and aeraulic test facilities.

On the 3rd of March 1909 LUIGI BOLDROCCHI established


the activity with the first orders for the supply of ten centrifugal fans.
In 1911 the Officine Termo Meccaniche BOLDROCCHI was set
up in Milan with a manufacturing area of 3000 square meters.
In 1914 the first plant for air pollution control was produced.

Eng. Luigi Boldrocchi (1880-1949)


Founder of the Boldrocchi Company

Boldrocchi production is divided into four main


lines: heat exchange (exchangers and coolers),
fans, industrial noise protection and air pollution
control. Today production is featured by highly
specialised technical contents, many decades of
'on site' experiences, flexibility in design and in
production together with high quality standards.
Supplies are tailor made to fulfil all Customers
specific requests. Boldrocchi Quality system is
certified according to ISO 9001 since 1993 and
according to ASME Code since 1998.

The company offered a wide range of products including radial


and axial fans, fire-tube boilers, coolers, dryers, ventilating and
heat-exchange units and plants.
In 1926, the licence for the manufacture of finned tubes was
acquired in the USA and the production of extended surface
heat-exchangers was developed.
In the twenties and thirties the company becomes a regular
supplier of the main Italian industrial groups, the Ministry of
Defence, naval yards and State Railways.
The first complete equipment to cool a power transformer was
developed and supplied in 1931.

In the post-war period, the activity was carried on by GIULIANO BOLDROCCHI who progressively
abandoned standard production to concentrate on tailor made equipment for specific industrial fields
such as: power generation, electromechanical industry and major shipbuilders.
In 1970, a new factory was built and, with some later extensions, forms the present headquarter.
In the early 80s, supplies for the nuclear sector induced the company to introduce a Quality Assurance
System. From then on, the product range has been enlarged, particularly for process air coolers
and steam condensers. In the environmental field, two independent divisions have been established:
Aeroto, part of the group since 1994 keeps the original name of the company Aeroto, active since
1952 in industrial noise protection and gas turbine ancillaries.
Ecologia, a fusion of our traditional technology with the expertise of De Cardenas, purchased in 1997
and active since 1926 in air pollution control and industrial fans.
Boldrocchi has become a heavy-duty fan leader in the world making the most of its centenary expertise
with the ones of De Cardenas and Marelli
In 2006 a joint-venture manufacturing company has been set up in India.
Techincal drawing of OFAF cooler ROT G VI 800 kW

A wide range of materials are usually used: steel and copper alloys, aluminium, titanium and plastic
materials; more than 200 welding procedures have been qualified. The products are subject to
intermediate and final testing, witnessed by the Customers.
EXCHANGERS
Air coolers for refinery service and for
other industrial purpose
Shell and tube heat exchangers
Surface condenser
Gas heaters and coolers
Air pre-heaters
Finned tube coolers and heaters.

POWER TRANSFORMER COOLERS


Oil to Air coolers
Oil to Water coolers single tubes
Oil to Water cooler double tubes
Low noise fans
Axial and radial pumps

MOTORS AND GENERATORS COOLERS


Air-air coolers and air-water coolers
Explosion proof and special equipment
Complete equipment with coolers,
hoods, fans, filters and silencers
Hydrogen coolers
Oil bearings coolers
Heavy duty axial fans

OFAF cooler series ROT 48


supplied in 1948

RADIAL FANS
For industrial application
Flow rate : up to 600 m 3/s
Pressure : up to 80 kPa
Shaft power : up to 8.000 kW
Temperature : up to 850 C
Tip speed : up to 300 m/s
Use of special materials
Gas tightness for special fluids
Wear and corrosion design

AXIAL FANS
Variable pitch blades
High efficiency
Use of special materials
AEROTO DIVISION
Gas turbine air intake
Gas turbine exhaust systems with diverters,
silencers and stacks
Absorption and resonance silencers
Silencers for gas exhaust of internal
combustion engines
Acoustic enclosures complete with auxiliary plants
ECOLOGIA DIVISION
Fabric filters
Electrostatic precipitators
Scrubbers
Mechanical collectors
Gas coolers and conditioning towers
Hot gas ducts
Dust handling
Bag filters and ESP revamping
Gas cleaning plants enhancement
Planned maintenance services
SERVICE DIVISION
Problem solving
Field measurements
Rebuilds and upgrades
Revamping of existing
Component upgrade and overhaul
Commissioning and erection supervision
Periodic and preventive maintenance

POWER & DISTRIBUTION


TRANSFORMER OIL AIR COOLERS
During 1931 Boldrocchi tested and manufactured the first
OFAF transformer oil cooler and since 1948 an engineering
department has been exclusively devoted to large electrical
machines cooling:

INDUSTRIAL TRANSFORMER
OIL AIR COOLERS

Static electrical machine


Large power transformers
Distribution transformers Reactors
Industrial and furnace transformers
Rotating electrical machine
Motors
Generators
More than seventy years of experience in this specific field
allows Boldrocchi to offer each customer the best solutions
matching all the requirements and to optimize reliability,
performance and costs.

Test facilities are equipped to check the thermal efficiency of


the coolers by using dielectric oil or water and air to
guarantee a reliable know-how and the requested
performances.

A distinctive feature of Boldrocchi lies in its own


expertise to design and to manufacture all the
main components of a cooler: the finned tubes,
the heat exchanger, the fan, the circulating
pump and the electrical devices.

FINNED TUBES
Aluminium / Aluminium 1
Copper / Aluminium
Copper / Copper
C-Steel / Aluminium
Stainless Steel / Aluminium

More than 15.000 Boldrocchi Oil Air coolers have been


supplied in the latest fifty years.

Power Transformer
Equipped with No. 4 x 240 kW Special Design
Oil Air Coolers skid assembled with oil pumps
and control devices.

Aluminium 1
C-Steel
Stainless steel

Aluminium Plant Pechiney


N. 2 transformers each one equipped
with separate battery
No. 3 x 300 kW power rating Oil/Air Cooler
No. 3 x 510 kW power rating Oil/Air Cooler

Hindalco Steel Plant (India)


Industrial transformers equipped
with separate battery No. 3 x 435 kW
Oil Air Coolers

Power Transformer
Equipped with No. 2 x 500 kW
Oil Air coolers
each one on two cooling section

ENEL - Autotransformer 250 MVA


Equipped with No. 4 x 240 kW tank mounted
Low Noise Oil Air Coolers ROT/S - 65 dB(A)
Power Transformer
Equipped with No. 2 x 250 kW tank mounted
Oil Air coolers laid upon the other. Horizontal arrangement
and horizontal air flow stream

TUBE PLATES

Particular attention is paid to site atmosphere for


choosing the suitable material

The cooler in standard execution consists of a finned


tubes bundle made of embedded type finned tubes,
to ensure complete homogeneity and adhesion
between tube and fins and a perfect heat transfer.
Special finning machines are involved for the
production of finned tubes, available in various
geometries and different material combination.
( 1 standard)

The most used coolers prototypes have been approved


with thermal and noise tests witnessed by official boards
and customers.

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TRANSFORMER OIL AIR COOLERS


(OFAF /ODAF)
Power Rating range
100 800 kW/each
Acoustic Pressure Level range
80 55 dB(A)/each
Number of axial fans
No.1 No. 6 /each
Air draught
Induced
Forced
Cooler Mounting
Tank mounted
Separate battery
Cooler Arrangement
Vertical / Horizontal air flow stream
Horizontal / Horizontal air flow stream
Horizontal / Vertical air flow stream

INDUSTRIAL TRANSFORMER
OIL WATER COOLERS
The transformer oil is warmed by the heat losses of the
windings.
The oil is conveyed into the shell side of the cooler.
Baffles are used to lead the oil flow around the tubes in
cross flow. The cooling side on the tube side is divided in
two or more paths. Two water paths are usually used.

TRANSFORMER OIL TO WATER COOLERS


(OFWF)
Power Rating range
60 2000 kW/each
Number of radial pumps
No.1 No. 2/each
Cooler Mounting
Vertical Tank mounted
Horizontal Tank mounted
Separate battery
Cooler execution
Fixed tube plates (Tema BEM)
Floating tube plates (Tema BEW)
Single tubes
Double tubes

Features of single tube cooler execution


When using the single tube coolers the oil pressure must
exceeds the water pressure in any operation, to avoid
water infiltration into the oil circuit in case of leakage.
Features of double tube cooler execution
Unlike single tube coolers, this execution of the tube
bundle requires double tubes and doubled tube-plates.
This special safety design enables the operation with
cooling water pressure not limited by the oil pressure.
Double tube coolers in standard design are suitable for a
water pressure of 10 bar.

For both the above executions (single & double tubes)


and depending on the cooling water the following
materials are used ( 1 standard).

In case of leakage, water or oil are led into the chamber


between the double tubes and the two tube plates,
therefore the double tube system always prevents water
and oil from mixing.
The double tube design is the most valid solution to
protect the transformer, especially when, using sea or
industrial water, the site maintenance is not easy. Should
a leakage happen, an alarm is provided by a magnetic
float switch screwed to a collecting box fitting the cooler.

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DOUBLE TUBES
EXECUTION

Tubes
Outer Tubes on Oil Side
Copper 1
Copper 1
Admiralty brass
C-Steel 1
Cu/Ni 90/10 or 70/30 Inner Tubes on Water Side
Stainless Steel
Copper 1
Titanium
Admiralty brass
Cu/Ni 90/10 or 70/30
Stainless Steel
Titanium
Tube Plates
C-Steel 1
Tube Plates
Naval brass
C-Steel 1
or Muntz metal
Naval brass or Muntz metal
Cu/Ni 90/10 or 70/30
Cu/Ni 90/10 or 70/30
Stainless Steel
Stainless Steel
Titanium
Titanium
For naval application can be supplied OFWF coolers
according to the requirements of the main marine
registers as:
BV Bureau Veritas
DNV Det Norske Veritas
LRS Lloyds Register of Shipping
RINA Registro Italiano Navale
ABS American Bureau of Shipping

EAF Transformer
50 MVA - 33000/363 680 V
Equipped with No. 2 x 400 kW OFWF
coolers single tube execution

EAF Transformer
Equipped with No. 3 x 150 kW OFWF coolers
single tube execution

EAF Transformer
84 MVA - 30000/490 990 V
Equipped with No. 2 x 450 kW OFWF
coolers double tube execution

EAF Transformer
Equipped with No. 2 x 450 kW OFWF coolers
single tube execution
EAF Transformer
50 MVA 35000 / 350 500 V
Equipped with No 2 x 350 kW RDT 47/220
OFWF coolers double tube execution

SINGLE TUBES
EXECUTION

Furnace Transformer
Equipped with No. 1 x 350 OFWF cooler
double tube execution with n. 2 oil pumps,
instruments and terminal box

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COMPONENTS FOR POWER


TRANSFORMERS

CAST RESIN TRANSFORMER


AFWF COOLERS
HYDRO-COOLERS (AFWF)
Power Rating range
3 100 kW/each
Number of radial fans
No.2 in operation/each 1
No.1+ No.1 stand-by
Cooler execution
Single tubes
Double tubes 1

RADIAL CIRCULATING OIL PUMPS


Single block execution oil pump with
immersed motor, provided with correct
rotation alarm device
Capacity range: 6 44 lt/s
Frequency:
50 Hz 60 Hz
Feeding voltage: 230 Volt 690 Volt

For both the above executions (single & double tubes)


and depending on the cooling water the following
materials are used ( 1 standard).
SINGLE TUBES
EXECUTION

DOUBLE TUBES
EXECUTION

Tubes
Copper 1
Admiralty brass
Cu/Ni 90/10 or 70/30
Stainless Steel
Titanium
Fins
Copper 1
Aluminium 1
Tube Plates
C-Steel 1
Naval brass
or Muntz metal
Cu/Ni 90/10 or 70/30
Stainless Steel
Titanium

Outer Tubes on Air Side


Copper 1
Inner Tubes on Water Side
Copper
Admiralty brass 1
Cu/Ni 90/10 or 70/30
Stainless Steel
Titanium
Fins
Copper 1
Aluminium
Tube Plates on Air Side
C-Steel 1
Naval brass
Stainless Steel
Titanium
Tube Plates on Water Side
Naval brass 1 or Muntz Metal
Cu/Ni 90/10 or 70/30
Stainless Steel
Titanium

For naval application can be supplied OFWF coolers


according to the requirements of the main marine registers as:
BV Bureau Veritas
DNV Det Norske Veritas
LRS Lloyds Register of Shipping
RINA Registro Italiano Navale
ABS American Bureau of Shipping

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INLINE CIRCULATING OIL PUMPS


Single block execution oil pump with
immersed motor
Capacity range: 16 115 lt/s
Frequency:
50 Hz 60 Hz
Feeding voltage: 230 Volt 690 Volt

AXIAL FLOW FANS


(ONAF Cooling System)
Acoustic Pressure Level range:
70 dB(A) 53 dB(A)
Standard range:
740 mm | 1000 mm | 1250 mmm
Motor poles range:
6 | 8 | 10 | 12 | 14 | 16
Execution range:
Steel galvanized
Stainless steel
Aluminium

2 x 12,5 kW hydro-coolers
double tube executions
2 x 25 kW hydro-coolers
double tube executions
2 x 25 kW hydro-coolers double
tube executions. Detail of motor
removable radially

Transformer Oil
Radial Pump Series LB
and sectional view

Transformer Oil
Axial Pump Series DN
and sectional view

Axial Flow Fan VE740


Approved by Enel

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A.C./D.C.
MOTOR COOLERS
More than 26.000 heavy duty electric motors are
cooled with Boldrocchi equipment. Particular attention
is paid to meet different requirements connected with cooling:
dimensions, interface, pressure drop, materials, vibrations,
noise, consumption, reliability and maintenance.
Innumerable
configurations
have
been
designed.
C.A.D./C.A.M. solutions have been adopted to reduce
delivery time, even for special solutions.
The production range includes:
Cooling groups for D.C. motors
These units, directly coupled to the motor, are
usually composed of a steel hood containing
the water/air heat exchanger, an air filter
and a fan. All the components are easily
removable from the casing for inspections
and maintenance;
Air-Air cooling groups
These units are composed of two separated
circuits with two fans and an exchanger,
where the closed circuit air is cooled by the
external air.
Air-Water cooling groups for A.C.
motors
These units are equipped with one or more
air/water exchangers, fan and noise insulating
systems.

GENERATOR
COOLERS

The production range for generator coolers includes:


Air-Water coolers available in several designs and with
different materials: copper alloys, stainless steel and titanium.
Coolers for hydrogen in closed circuits. These units are
particularly sturdy, have considerable dimensions and are
designed to operate in presence of high vibrations.
Circular coil heat-exchangers to cool the bearing lubricating
oil of large generators and turbines.
Medium head axial fans for cooling air circulation.
The construction and the impeller are designed to operate with
high rotating speed, up to 3.000 rpm and discontinuously. Strict
acceptance tests are carried out in excess of the over speed
test at 75 Hz.

The water-air coolers are supplied both as coil


type and with finned tubes.
Several tube materials are available: copper,
copper alloys, stainless steels and titanium.
For heavy-duty applications, such as offshore
platforms, a double tube design is suggested,
with titanium internal tube.

CACW eexd motor


cooler equipped with instruments
for air pressurization

The groups are equipped with control devices,


special versions and explosion proof type are
supplied as well.

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CACW D.C. motor cooler 130 kW


power rating; equipped with
external fan and filter

CACA generator cooler


585 kW power rating,
equipped with No. 4
Comet axial fans.

CACW generator cooler 580 kW


power rating

CACA generator cooler


300 kW power rating,
equipped with No. 3
Comet axial fans.
CACA generator cooler
300 kW power rating, Inlet
silencers view.

CACW double tube coolers for


ship propulsion motor 6100 kW
No. 2 x 120 kW cooler power
rating, equipped with
No. 4 radial fans.

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A.C./D.C.
MOTOR COOLERS
AIR TO AIR COOLERS (CACA)
Power Rating range
200 1.000 kW/each
Number of axial fans
No. 2 No. 3 in operation/each
+ No. 1 stand-by/each

GENERATOR
COOLERS

AIR TO WATER (CACW)


Power Rating range
80 900 kW/each
Number of radial fans
No. 1 No. 2 operation/each
No. 1 No. 2 in operation/each
+ No. 1 stand-by/each
Cooler execution
Single tubes
Double tubes

The cooling unit standard execution is provided with silencers


and fans in vertical or horizontal arrangement.
UNIT EXECUTION
Tubes
Aluminium alloy
C-Steel
Stainless steel
Tube Plates
C-Steel
Stainless Steel
Housing
C-Steel
Stainless Steel
Silencers
Provided with panel protected by perforated sheet
in galvanized C-Steel or Stainless Steel

For both the above executions (single & double tubes)


and depending on the cooling water the following
materials are used ( 1 standard).

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CACW cooler
for synchronous motor,
complete with piping,
valves and leakage
detector system

DOUBLE TUBES
EXECUTION

Tubes
Copper 1
Admiralty brass
Cu/Ni 90/10 or 70/30
Stainless Steel
Titanium
Fins
Copper 1
Aluminium 1
Tube Plates
C-Steel 1
Naval brass
or Muntz metal
Cu/Ni 90/10 or 70/30
Stainless Steel
Titanium

Outer Tubes on Air Side


Copper 1
Inner Tubes on Water Side
Copper
Admiralty brass 1
Cu/Ni 90/10 or 70/30
Stainless Steel
Titanium
Fins
Copper 1
Aluminium
Tube Plates on Air Side
C-Steel 1
Naval brass
Stainless Steel
Titanium
Tube Plates on Water Side
Naval brass 1 or Muntz metal
Cu/Ni 90/10 or 70/30
Stainless Steel
Titanium

CACW double tube cooler


equipped with No. 4 coolers,
No. 4 fans and induction motors.

CACA generator
cooler equipped with
No. 3 vertical axial fans.

SINGLE TUBES
EXECUTION

CACW cooler for A.C. motor.


Cooling tubes, tube plates
and water headers: titanium
CACA cooler.
Detail of centralization
terminal box

CACW double tube sea-water cooler


for Derrick drilling motor
on off-shore platform

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AIR COOLED
HEAT EXCHANGERS

AIR COOLED
HEAT EXCHANGERS
Boldrocchi Company designs and manufactures a wide
range of air cooled heat exchangers, used worldwide in
utilities and industrial applications; serving the petroleum,
chemical, gas processing, electrical, power generation,
environment and steel industries.
From small coolers for endothermic engines, for compressors
and dryers up to several banks of bundles for vapours
condensation and for petrochemical processes.
The production includes fin fan coolers for:
Gaseous and liquid hydrocarbons,
steam and vapours
Water and lube oil closed circuit system
High pressure intercooler and aftercooler
Compressed air and gases
Special applications
gas heaters and coolers
air pre-heater and heat recuperators
With the support of an on-going R&D dep., Boldrocchi can
constantly improve its products. A computer aided design
network speeds up technical work and enable engineers to
examine different approaches and to reach the best
solutions.

N.30 WATER GLYCOL


CLOSED CIRCUIT
COOLERS
Six Different Power
Plants (IRAN)
Total Duty: 73.500 Kw
Design Pressure: 6 bar
Total Installed
Power: 88 kW

High efficiency and low noise fans are provided by the


daughter Company COMET, strictly related with our design
department.

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Plant: OFF-SHORE WHITE


TIGER FIELD (VIETNAM )
N.4 GAS COOLER (Total 24
Tube Bundles)
Total Duty: 19.100 kW
Design Pressure: 120 bar
Total Installed Power: 416 kW

Plant: AUGUSTA REFINERY


(ITALY)
SPLITTER OVERHEAD
CONDENSER
(Duplex material construction)
Duty: 6.400 kW
Design Pressure: 6 bar
Total Installed Power: 148 Kw
REACTOR EFFLUENT COOLER
Duty: 3.900 kW
Design Pressure: 21.5 bar
Total Installed Power: 120 kW

Plant: SARPOM REFINERY


(ITALY) REACTOR EFFLUENT
COOLER
Duty: 4.500 kW
Design Pressure: 23 bar
Total Installed Power: 120 kW

3 2
N. 2 CLOSED
CIRCUIT WATER
COOLERS
Plant: Power Barge
Project (GHANA)
Total Duty: 5.100 kW
Design Pressure: 6 bar
Total Installed
Power: 240 kW

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AIR COOLED
HEAT EXCHANGERS

AIR COOLED
HEAT EXCHANGERS
All projects involve a process of:
thermal design according to current and well
established operating techniques and using
worldwide recognized software;
mechanical design according to the main
standard codes such as TEMA, ASME, API and
supply of pressure parts stamped with CE,
PED or U mark;
structural and stress analysis with finite
element methods;
design solutions for low noise level
installations.
optimizing the required power, ensuring
easy transportation, installation and maintenance.
To find out the best performance for each case,
ensuring heat transfer coefficient combined with low
pressure drops, Boldrocchi provides several types of
spiral finned tubes.
A variety of base tubes: from 1/2 inch to 2 inch
diameters and different metals such as carbon steels,
stainless and special steels, copper alloys, aluminium
and titanium can be finned with several sizes and
materials to satisfy customer and design
requirements.
Based on a lot of different fining machines Boldrocchi
can supply three basic configurations on finned tubes

LUBE OIL COOLERS


Plant: MELLITAH (LIBYA)
Duty: 6400 Kw - Design
Pressure: 13 bar
Installed Power: 110 kW

A task force of skilled craftsmen combined with the


best welding techniques ensures high quality welding,
guaranteed by radiographic, ultrasonic, magnetic and
liquid in-depth inspections and, after assembly,
hydrostatic and leak testing.
More than 200 welding procedures have been
qualified and tested by international Boards.

LP and HP Compressor
Natural Gas Coolers.
Plant: BANGLAN BAY (U.K.).
Duty: 4000 kW Design
Pressure: 83 bar
Installed Power: 60 kW

HP Compressor Natural Gas


After coolers.
Plant: CORTEMAGGIORE
(ITALY).
Duty: 3800 kW
Design Pressure: 206 bar
Installed Power: 74 kW

HP Cover Plate Headers.


Plant: ZARQA (JORDAN).
Design Pressure: 60 bar

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2
LUBE OIL COOLER
with turbulator promoters
inside tubes and external
recirculation system
Plant: KASHAGAN
FIELD DEVELOPMENT
(KAZAKHSTAN)
Duty: 128 kW
Design Pressure: 6 bar
Installed Power: 6.6 kW

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TECHNOLOGY

G-Type Fins (mechanically embedded)


Rectangular cross-section fin wrapped
under tension and mechanically
embedded in a groove spirally cut into
the outside surface of a tube.
Can be used for maximum Design
Process Temperature of 400C

L-footed Fins
L-shaped fin wrapped under tension
over the outside surface of a tube,
with the tube fully covered by the feet
between the fins.
Can be used for maximum Design
Process Temperature of 130C

KLM- Knurled footed


L-shaped fin wrapped under tension
over the outside surface of a tube,
while the foot of the fin simultaneously
pressed into the ribbed outer surface
of the tube.
Can be used for maximum Design
Process Temperature of 200C

G-Type Boldrocchi
Double Tubes

Boldrocchi extruded Low


Fin Tube (TRUFIN)

R&D

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Boldrocchi Test Facilities


Heat Run Test witnessed by ENEL
Low Noise Transformer Oil
Air Cooler 65 dB(A)
Power rating ROT/S 300 kW

Boldrocchi Test Facilities


Heat Run Test
Transformer Oil Water Cooler Double
Tube Execution
Power rating 315 kW

Boldrocchi Test Facilities


Heat Run Test
Air Water Motor Cooler Double Tube
Execution
Power rating 200 kW

Finite Element Analysis


Axial fan blades
Exchanger headers

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