Beruflich Dokumente
Kultur Dokumente
a,b,*
a
School of Environmental Science and Engineering, Donghua University, Shanghai 201620, PR China
School of Chemistry and Environmental Science, Henan Normal University, Henan Key Laboratory for Environmental Pollution Control,
Xinxiang 453007, PR China
Abstract
Gold cementation with iron powder from thiocyanate solutions was conducted without de-aeration. The eects of various parameters
such as pH, thiocyanate concentration, gold concentration, iron/gold mass ratio, temperature, stirring speed and presence of iron(III) in
the solution were examined. These parameters were varied according to the ranges typically found in the literature. The eect of gas
atmosphere on cementation of gold was also examined by owing nitrogen gas through the solution during the runs and the recovery
of gold was enhanced. The presence of iron(III) results in the low eciency of gold precipitation as well as the low grade of the cements.
It was established that the rate of the reaction was rst-order with respect to the gold concentration. The activation energy was found to
be 9.3 kJ/mol and the cementation process was considered to be diusion-controlled. A general mechanism for gold cementation is
proposed.
2007 Elsevier Ltd. All rights reserved.
Keywords: Cementation; Gold ores; Hydrometallurgy
1. Introduction
There has been considerable interest in identifying and
developing alternative reagents for leaching gold from various ores over the past two decades. Alternative reagents
include thiourea, thiosulfate, chlorine, bromine, iodine
and thiocyanate. Among these non-cyanide lixiviants, thiocyanate gains much attention due to its non-toxicity and
other benets (Eisele, 1988; Undup et al., 1990; Sparrow
and Woodcock, 1995; Aylmore and Muir, 2001; Andrew
et al., 2003; Fleming et al., 2003; Kozin and Melekhin,
2004; Muir and Aylmore, 2004; Senanayake, 2004; Hilson
and Monhemius, 2005; Li and Miller, 2006). Thiocyanate
was widely investigated for gold leaching since White
(1905) reported its ability to dissolve gold in the presence
of a suitable oxidizing agent (Barbosa-Filho and Monhem*
Corresponding author. Address: School of Environmental Science and
Engineering, Donghua University, Shanghai 201620, PR China. Tel.: +86
21 67792534; fax: +86 21 67792535.
E-mail address: wangzhike@mail.dhu.edu.cn (Z. Wang).
0892-6875/$ - see front matter 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.mineng.2006.12.009
582
2. Theoretical background
1.0
E 0:636 V
0.5
Eh (V)
Au(SCN)4
0.0
E 0:44 V
From the above half-reaction equations, the overall equation of cementation of gold with iron powder would be
possibly represented as follows:
2AuSCN
4
8SCN
E 1:076 V
3
-0.5
Fe
-1.0
pH
Fig. 1. EhpH diagram of the AuFeSCNH2O system at 25 C.
[Au] = 104 M, [SCN] = 0.1 M, [Fe2+] = 0.1 M.
2Fe 4H O2 2Fe
6
2
2H2 O
The consumption of iron powder in the acidic solution as shown in Eqs. (6) and (7) results in a lower
eciency and negatively aects the gold recovery.
However, the oxidation of Fe2+ as shown in Eq. (8)
results in a decrease of Fe2+ concentration and causes
the gold precipitation reaction as shown in Eq. (3) to
shift to the right and positively aects the gold recovery. Thus, the inuence of these reactions seems to be
signicant in stirred acidic aqueous solution.
(2) Iron(III)-thiocyanate complexes formation in thiocyanate solutions.
Iron(III) ion, oxidation product of Fe2+ shown in Eq.
(8) forms a number of thiocyanato complexes in thio
cyanate solutions such as Fe(SCN)2+, FeSCN2 ,
Fe(SCN)3 and so on. The blood-red color, which
is characteristic of the iron(III)-thiocyanate complexes (Barbosa-Filho and Monhemius, 1994b), was
observed during the gold cementation from synthetic
thiocyanate solutions without the addition of
iron(III) ion. The formation of iron(III)-thiocyanate
complexes also results in a decrease of Fe2+ concentration and causes the gold precipitation reaction to
shift to the right.
(3) Iron hydroxide formation due to hydrolysis.
Iron(III) hydrolyses readily, beginning at a pH as low
as 1, precipitation of iron(III) hydroxide would still
occur in the presence of thiocyanate according to
the thermodynamic predictions (Broadhurst and Du
Preez, 1993).
(4) Iron(III) reduction by iron powder
2Fe3 Fe 3Fe2
This reaction shows that the presence of Fe
solution would consume the iron powder.
9
3+
in the
583
3. Experimental
Cementation experiments were carried out in a 750 ml
glass reaction vessel placed in a thermostatic water bath
and agitated with a stirring motor. An amount of 500 ml
of the pregnant solution was placed in the vessel maintaining the stirring speed constant and a predetermined
amount of iron powder was added to the solution. An
amount of 3 ml of each solution was taken for the determination of gold content at convenient time intervals. The
determination of gold in the solution was carried out by
atomic absorption spectrometry. The cements after ltering
and vacuum drying were stored in a desiccator for the morphological characterization. Laser diraction particle size
analyzer (LS 13 320) and scanning electron microscopy
(JSM-5600LV) were used to analyze size distribution and
morphological characterization, respectively.
On the other hand, the eect of gas atmosphere on
cementation of gold was also examined. High purity nitrogen was passed through 500 ml of solution, via a dispersion
tube, before and during the experiment to minimize the
interference of oxygen. Prior to the beginning of an experiment, the nitrogen gas was bubbled for at least 30 min.
The reproducibility of experiments was determined by
performing six cementation runs under the same conditions. Experiments of the rate control regime of the gold
cementation reaction were conducted as the above reproducibility experiments except the variation of temperature
at levels of 5 C, 15 C, 25 C, 35 C, 45 C and 50 C.
The solutions used in the cementation experiments were
prepared using high purity reagents in the concentration
ranges typical of leach studies found in the literature. Gold
stock solution was prepared by dissolving HAuCl4 in distilled water. The synthetic leach solutions were prepared
by dilution of the above and addition of the optimum
amount of the thiocyanate salt. Finally, the pH of the solution was adjusted with 1 M sulfuric acid. The iron powder
(from Sinopharm Chemical Reagent Co., Ltd.), purity > 98.0%, and the chemical analysis of the powder indicates negligible presence of copper in the material.
4. Results and discussion
4.1. Reproducibility of cementation experiments
The experimental conditions for testing reproducibility
are: 10 mg/L gold, 0.2 M thiocyanate, pH 2, 25 C, iron/
gold mass ratio 50 and 450 rpm. The results obtained are
presented in Fig. 2, which depicts the relationship between
gold concentration and time. The experimental error in all
data points for six parallel runs did not exceed 5%.
4.2. Eect of pH
The eect of initial pH of solution on gold cementation
was studied in the range of 13 as shown in Fig. 3. The gold
cementation rate increases as the pH decreases in 5 min of
584
gold is directly proportional to the thiocyanate concentration (Barbosa-Filho and Monhemius, 1994c; Munoz and
Miller, 2000; Wan et al., 2003). The eect of thiocyanate
concentration on the gold cementation was investigated
at dierent thiocyanate concentrations ranging from 0.01
to 0.2 M while other variables were kept constant. The
results were plotted in Fig. 4. It can be seen from the gure
that the eect of thiocyanate concentration on gold recovery is very slight. The increase of gold recovery at a high
thiocyanate concentration may be attributed to the formation of iron(III)thiocyanate complexes, which results in a
decrease in the concentration of iron(II) ion by the shift of
reaction (8) in the right direction and further causes the
gold precipitation reaction to shift to the right.
100
90
80
70
60
Run 1
Run 2
Run 3
Run 4
Run 5
Run 6
50
40
30
20
10
0
10
Time (min)
100
90
80
70
60
50
40
pH=1
pH= 2
pH= 3
30
20
10
0
0
10
Time (min)
100
80
90
70
60
50
-
0.01 M SCN
0.05 M SCN
0.1 M SCN
0.2 M SCN
40
30
20
10
0
0
10
Time (min)
Fig. 4. Eect of initial thiocyanate concentration on gold cementation.
Aqueous phase (500 ml): 10 mg/L gold, pH 2, iron/gold mass ratio: 50,
stirring speed: 450 rpm, temperature: 25 C.
100
90
80
70
60
50
40
5 mg/L
10 mg/L
15 mg/L
20 mg/L
30
20
10
0
10
Time (min)
Fig. 5. Eect of initial gold concentration on gold cementation. Aqueous
phase (500 ml): 0.2 M SCN at pH 2, iron/gold mass ratio: 50, stirring
speed: 450 rpm, temperature: 25 C.
100
100
90
90
80
80
70
60
50
40
30
10
70
60
50
40
30
25
50
75
100
20
585
10
0
150 rpm
300 rpm
450 rpm
20
10
Time (min)
Fig. 6. Eect of iron/gold mass ratio on gold cementation. Aqueous phase
(500 ml): 10 mg/L gold, 0.2 M SCN at pH 2, stirring speed: 450 rpm,
temperature: 25 C.
10
15
20
25
30
Time (min)
Fig. 7. Eect of stirring speed on gold cementation. Aqueous phase
(500 ml): 10 mg/L gold, 0.2 M SCN at pH 2, iron/gold mass ratio: 50,
temperature: 25 C.
586
80
70
60
50
5 C
o
15 C
o
25 C
o
35 C
o
45 C
o
50 C
40
30
20
10
0
0
10
Time (min)
Fig. 8. Eect of temperature on gold cementation. Aqueous phase
(500 ml): 10 mg/L gold, 0.2 M SCN at pH 2, iron/gold mass ratio: 50,
stirring speed: 450 rpm.
100
90
80
70
60
50
40
30
3+
0 M Fe
3+
0.01 M Fe
20
10
0
10 12 14 16 18 20 22 24 26 28 30 32
Time (min)
Fig. 9. Eect of initial iron concentration on gold recovery. Aqueous
phase (500 ml): 10 mg/L gold, 0.2 M SCN at pH 2, iron/gold mass ratio:
50, stirring speed: 450 rpm, temperature: 25 C.
deposited gold in iron(III)thiocyanatesulfuric acid systems, (iii) the formation of solid iron(III) hydroxide which
adheres to the surface of iron powder and results in the
decrease of eective reaction surface area, (iv) the layer
of iron(III) hydroxide may hinder transport of the Fe2+
ions into the bulk of the solution to such an extent that
the rate of their removal becomes smaller than the rate of
their formation, thus decreasing the eciency of gold
precipitation.
The morphology of the cements after gold cementation
by iron powder in thiocyanate solution was shown in Figs.
10 and 11. Comparing these gures, it can be concluded
that the deposited layer in the presence of iron(III) is denser than the layer in the absence of iron(III). By the comparison of the morphology of the cements obtained under
587
N2 gas
Times (min)
None
None
0.01 M Fe3+
0.01 M Fe3+
None
De-aeration
None
De-aeration
10
10
30
30
97
98.5
55.3
80.9
Initial conditions. Aqueous phase (500 ml): 10 mg/L gold, 0.2 M SCN at
pH 2, iron/gold mass ratio: 50, stirring speed: 450 rpm, temperature:
25 C.
588
Ln C
0
o
5 C
o
15 C
o
25 C
o
35 C
o
45 C
o
50 C
-1
-2
0
10
Time (min)
Fig. 14. Eect of temperature on gold cementation. Aqueous phase
(500 ml): 10 mg/L gold, 0.2 M SCN at pH 2, iron/gold mass ratio: 50,
stirring speed: 450 rpm.
-0.9
3m
-1.0
Fe
-1.1
Ln k
-1.2
-1.3
-1.4
-1.5
-1.6
3.1
3.2
3.3
3.4
3.5
3.6
1/T x 10-3, k
Fig. 15. Arrhenius plot for the cementation of gold with iron powder.
3H2 O FeOH3 3H
10
11
2AuSCN
4 4H 2O2 7Fe 2H2 O
12
6. Cementation mechanism
7. Conclusions
According to theoretical analysis and previously presented results, a possible gold cementation mechanism
from thiocyanate solutions without de-aeration may be
established.
In the cementation solution, iron powder and gold(III)
thiocyanate complex are in contact with each other and
with the electrolyte, forming a short-circuited cell. The gold
cementation reaction from thiocyanate solutions consists
of two electrochemical half-cell reactions as shown in
Eqs. (1) and (2). The half-cell reaction, Eqs. (1) and (2)
589
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