Sie sind auf Seite 1von 12

60

07131009

L ight! Tough! Re cycle d!

Green Trough
Recycled Plastic Cable Troughs

Good news for those who are having trouble


constructing cable troughs!!
Sea breezes and
snow-melting agents
invade our troughs!

I want to use
environment-friendly
troughs!

Troughs are very heavy,


not speady
construction work!

We provide innovative troughs


that can even keep beautiful scenery!
Environment-friendly recycled plastic cable troughs

Green Trough

60

07131009

Eco Mark Product in Japan !!


The first product certified by the Eco Mark Office
in the cable trough category.
NO.131 Products for
Civil Engineering
Version1.11

2.

Weighing only one quarter that of a concrete trough,


so it shortens construction time.
Its resistance to salt damage as well as
its excellent impact and weather resistance give it durability.

3.

Made from recycled plastic, its good for the environment.

4.

The ready-to-assemble units reduce labor time during construction.

5.

Made of flame-retardant plastic with


self-extinguishing characteristics, its ideal for use in tunnels.

1.

Furukawa Electric
will meet your needs.

Green Trough is an environmentally


friendly product from Furukawa Electric Group.

Green Trough complies with


the Technical Standards for Electric Facilities.
Technical Standards for Electric Facilities is a Japanese law
that is laid down for safe and appropriate installation of electric wires.

Robust lid

Flame-retardant duct with


self-extinguishing characteristics

8 Strong Points

Strong Points
Lightweight

Load Bearing

Weighs approximately one quarter that of a concrete trough

Withstands 4.9 kN/500 mm

Green Trough can be installed by human power!


Concrete troughs require heavy equipment.

Green Trough can be


easily carried.

* Green Trough cannot be used where vehicles constantly pass. If vehicles


must pass over the troughs, please cover with iron plates or suchlike.

Green Troughs can be unloaded


quickly using a UNIC crane.

Mass comparison between Green Trough and JIS concrete trough


Size
Green
Trough

70

120

Mass of
main body

14

20

16

13

15

Mass of lid

11

10

7
10
13
21
27
14
27
23
24
1m 1m 1m 1m 1m 0.5m 1m 0.5m 0.5m

Total

JIS
concrete
trough

150 200B 200C 250 300B 400 430C

Mass of
main body

16

10

16

26

33

33

36

59

70

Mass of lid

10

11

14

18

18

23

26

35

36

Total

26
22
30
44
51
56
62
94 106
1m 0.5m 0.5m 0.5m 0.5m 0.5m 0.5m 0.5m 0.5m
Unit: kg

Complies with the testing method specified in JIS A 5372:2004


(pre-cast reinforced concrete cable trough).

Impact Resistance

Lid Fixation

Impact resistant, dramatically reduces breakage

Green Trough reliably prevents lid movement

Free fall from 1.5 m.

Green Trough

Points

Lid attached with buckles

(2 buckles/lid).

Lid cannot be moved by

tilting, vibration, snow or


wind.

Gap between the lids

absorbs expansion and


contraction caused by
temperature changes.

The gap between the lids absorbs expansion.


The part that landed first was scratched, but
poses no problem for practical use.

NEW

Concrete trough

Chipped and cracked.

Lids attached with bolts are available in


some sizes. Please consult us.

Durability

Flame Resistance

Resistant to salt water, snow-melting agents and


acid rain, reducing the need for replacement

Green Trough can be used in railway tunnels due to its


flame resistance and self-extinguishing characteristics

Corrosion resistance test

Flame resistance and self-extinguishing characteristics

In the test that complies with JIS K 7114, the trough is placed in the applicable
chemical for seven days at room temperature and the change in mass is measured.

Chemical mass change

Green Trough

Concrete trough

Simulated salt water


(3% NaCl water solution)

0.02%

3.5%

Simulated snow-melting agent


(40% CaCl2 water solution)

0.01%

1.4%

0.05%

9.5%

Simulated acid rain


(1%, H2SO4: HNO3=2:1)
Approximately 10,000 times
more concentrated than
normal

Weather resistance test


In the test that complies with
JIS K 7350-4, deterioration of
the trough was sped up using a
Sunshine Weather-O-Meter (5000
hours, equivalent to approximately
2 5 y e a r s ) . G re e n Tro u g h h a s
whitened a little, but poses no
problem for practical use.

of a duct or a trough used for underground electric lines


Test method: In compliance with JESC E7003 (2005), 2. Technical
regulations, the standard set out by the Japan
Electrotechnical Standards and Codes Committee.

Outdoor exposure test

Extinguishes itself in
approximately 8 minutes

Burning
20 minutes

It extinguishes as long as the source


of the origin of fire is removed.

No deterioration after three years.

Joint

Processing

The male/female joint structure and the pan/tilt


function give flexible options when put into use

Easy to cut, drill holes in and process Green Trough on-site


Green Trough can be used in a

variety of ways on-site

Joint

Make a hole using a hole saw

Bending

Adjust the length of a trough on-site


(* Please take note that this is not possible with some sizes.)

For joining with another trough, there is a


male and a female connector at either end
of the trough. No need for joint grouting.

Bending angle of 2 to 5 degrees.


Smallest radius of 13 to 15 m.
*Varies depending on the size.

Cut a trough along its rib using a


round saw or hand saw.

The pan/tilt function makes laying troughs on uneven


surfaces easier.

Cut off the legs from the ends.

Example of linked cut troughs.

Green Trough Components

Green Trough Components


1. Straight trough

(concrete color)

Standard type WGRT-

Dimensions
B

A-A

A-A

Size

* Two clasps are included

Printed lid type WGRT- -MJ

70
120
150
200B
200C
250
300B
400
430C

Standard Unit of
length
sale
1m
1m
1m
1m
1m
0.5 m
1m
0.5 m
0.5 m

1 set
1 set
1 set
1 set
1 set
1 set
1 set
1 set
1 set

70
120
160
200
200
250
300
400
450

120
170
210
270
270
330
390
490
540

80
100
135
185
265
175
175
180
255

130
150
190
255
335
265
265
280
360

1000
1000
1000
1000
1000
500
1000
500
500

Single-action band type WGRT- -WB

Inscription type

Up to 10 characters in red can be inscribed on the


trough lid.

Single-action band type troughs are for installation at


locations where there is little space between the troughs (one
band/trough). This is ideal when laying the troughs parallel.

Anchor fixed type WGRT- -A

Multiple hole type Two-hole type WGRT- -FH2

Three-hole type WGRT- -FH3


Four-hole type WGRT- -FH4

Separator

This type of trough has a hole for anchor fastening


(one hole/trough). This is ideal for attaching the
trough to a concrete surface.

This type of trough is divided inside by nonflammable


separators.

Product code table


Size

Standard type

Printed lid type

Single-action band type Anchor fastening type

Multiple hole type

70

WGRT-70

WGRT-70-MJ

WGRT-70-WB

120

WGRT-120

WGRT-120-MJ

WGRT-120-WB

150

WGRT-150

WGRT-150-MJ

WGRT-150-WB

200B

WGRT-200B

WGRT-200B-MJ

WGRT-200B-WB

WGRT-200B-A

WGRT-200B-FH2

250

WGRT-250

WGRT-250-MJ

WGRT-250-WB

WGRT-250-A

WGRT-250-FH2
WGRT-250-FH3

300B

WGRT-300B

WGRT-300B-MJ

WGRT-300B-WB

WGRT-300B-A

WGRT-300B-FH2
WGRT-300B-FH3

400

WGRT-400

WGRT-400-MJ

WGRT-400-WB

WGRT-400-A

WGRT-400-FH2
WGRT-400-FH3
WGRT-400-FH4

430C

WGRT-430C

WGRT-430C-MJ

WGRT-430C-WB

WGRT-430C-A

WGRT-430C-FH2
WGRT-430C-FH3
WGRT-430C-FH4

* Size 200C is specially made to order. Please consult us.


* Please consult us for combination of product codes (ex. printed lid type + single-action band type)

2. Clasp

* The standard type trough includes clasps. Purchase them when they are lost or for replacements.

Female
side

Male
side

- Two clasps for one set is the standard.


- Attach the two clasps on the female side.
- No need to attach clasps on the male side since it is
inserted in the female side.

Product code
GRT-K

Applicable sizes
70 430C

Unit of sale
1 clasp
* Material: stainless steel

Green Trough Components

3. Gradient trough

(Vertical angle of 30 degrees)

Dimensions

150

L3

Product code
WGRT-70-U
WGRT-120-U
WGRT-150-U
WGRT-200B-U
WGRT-250-U
WGRT-300B-U
WGRT-70-D
WGRT-120-D
WGRT-150-D
WGRT-200B-D
WGRT-250-D
WGRT-300B-D

4. 45-degree angle trough

150

L1

L4

L2

Upward angle

Downward angle

Size
Angle Unit of sale Accessories
70
1 set
120
1 set
150
Upward 1 set
angle
200B
1 set
250
1 set
300B
1 set
4 clasps
70
1 set
120
1 set
150
Downward 1 set
angle
200B
1 set
250
1 set
300B
1 set

L1
250
250
250
150
150
150

L2
300
300
300
200
200
200

L3
300
300
300
200
200
200
-

L4
350
350
350
250
250
250
-

45

350

* For use at corners

Dimensions
A

Product code
WGRT-70-45
WGRT-120-45
WGRT-150-45
WGRT-200B-45
WGRT-250-45
WGRT-300B-45
WGRT-430C-45

Size
70
120
150
200B
250
300B
430C

Unit of sale
1 set
1 set
1 set
1 set
1 set
1 set
1 set

Accessories

2 clasps,
1 set of male-male
adapters

A
120
170
210
270
330
390
540

* Single-action band type is also available. Please consult us.

5. T-junction trough

* For use at T-junctions

Dimensions

Product code
WGRT-70-T
WGRT-120-T
WGRT-150-T
WGRT-200B-T
WGRT-250-T
WGRT-300B-T

Size Unit of sale


70
1 set
120
1 set
150
1 set
200B
1 set
250
1 set
300B
1 set

Accessories
2 clasps,
1 set of male-male
adapters

A
310
335
355
385
445
495

B
500
500
500
500
560
600

R
190
165
145
115
115
105

6. Adjustable trough

(shorter duct) * For adjusting the length

Dimensions

Product code
WGRT-70-L
WGRT-120-L
WGRT-150-L
WGRT-200B-L
WGRT-250-L
WGRT-300B-L

7. End plate

* For closing the end of a trough

Unit of sale
1 set
1 set
1 set
1 set
1 set
1 set

Male side

Product code
WTB-70-M
WTB-120-M
WTB-150-M
WTB-200B-M
WTB-250-M
WTB-300B-M
WTB-400-M
WTB-430C-M
Male side

Size
70
120
150
200B
250
300B

Accessories

2 clasps

L
125
125
125
125
125
125

Female side

Size Unit of sale


70
1 plate
120
1 plate
150
1 plate
200B 1 plate
250
1 plate
300B 1 plate
400
1 plate
430C 1 plate

Product code
WTB-70-F
WTB-120-F
WTB-150-F
WTB-200B-F
WTB-250-F
WTB-300B-F
WTB-400-F
WTB-430C-F

Size Unit of sale


70
1 plate
120
1 plate
150
1 plate
200B 1 plate
250
1 plate
300B 1 plate
400
1 plate
430C 1 plate

Female side

8. Joint plate for different sizes

* For connecting troughs of different sizes. (Please consult us about joints for troughs of other sizes.)
Product code
WGRT-120-70
WGRT-150-120
WGRT-200B-150
WGRT-250-200B
WGRT-300B-250
WGRT-430C-300B

Male side size Female side size Unit of sale


70
120
150
200B
250
300B

120
150
200B
250
300B
430C

1 plate
1 plate
1 plate
1 plate
1 plate
1 plate

* The plate is attached to the female side of the bigger trough.

9. Junction box

* Please consult us about connecting troughs of different sizes or troughs without holes.
Product code
WGRT-70-BB
WGRT-120-BB
WGRT-150-BB
WGRT-200B-BB
WGRT-250-BB
WGRT-300-BB

Junction

Double
junction

Applicable size Unit of sale


70
1 junction
120
1 junction
150
1 junction
200B
1 junction
250
1 junction
300B
1 junction

Green Trough Components

* For anchoring Green Trough

Dimensions

23

Counterbore for anchor bolts


For M8 bolt
X-X' section

65

20

1
0

10

X'

100

10. Trough support

110

Product code
WGRT-GETA

11. Epoxy paste

Unit of sale
1 pair/2 anchors

* For connecting cut troughs

Please be sure to use it immediately


after opening the can or bag.
Place in hot water in winter when it is
hard.
EPOCAN (can) 3 kg

EPOAL (bag) 1 kg/set

12. Trough bridge

Made to order * Pickets and angles for trough bridges are available.
Feature: Since Green Trough is lighter than the existing troughs, the
intervals between supports can be farther.
Straight angle set

Green Trough straight duct


Support rod set

200

For reference

Green Trough straight duct

200

300

Straight angle set

Support rod set

GL

300

GL

Interval for sizes 70 and 120 is 3 m or less


Interval for sizes 150, 200 and 250 is 2.5 m or less
Interval for sizes 70 and 120 is 3 m or less
Interval for sizes 150, 200 and 250 is 2.5 m or less

Straight angle set

Product code
TK-ANG-70-3000
TK-ANG-120-3000
TK-ANG-150-2500
TK-ANG-200-2500
TK-ANG-250-2500

Size
For Green Trough 70
For Green Trough 120
For Green Trough 150
For Green Trough 200
For Green Trough 250

Vertical gradient angle set

Length
3.0 m
3.0 m
2.5 m
2.5 m
2.5 m

Mass (kg)
30
30
25
25
33

Product code
TK-ANG-70-UD
TK-ANG-120-UD
TK-ANG-150-UD
TK-ANG-200-UD
TK-ANG-250-UD

Size code
Product
TK-ANG-70-3000
For Green
Trough 70
TK-ANG-120-3000
For Green
Trough 120
TK-ANG-150-2500
For Green
Trough 150
TK-ANG-200-2500
For Green Trough 200
TK-ANG-250-2500
For Green Trough 250

Support rod set

Mass
Size (kg)
For Green 13
Trough 70
For Green Trough
13 120
For Green Trough
13 150
For Green Trough 200
11
For Green Trough 250
13

Product
Length
Masscode
(kg)
3.0TK-KUI-70
m
30
3.0TK-KUI-120
m
30
2.5TK-KUI-150
m
25
2.5 m
25
TK-KUI-200
33
2.5 m
TK-KUI-250

Mass (kg)
Size
Product Size
code
TK-ANG-70-UD
For Green Trough 70For Green Trough
1270
TK-ANG-120-UD
For Green Trough
12120
For Green Trough 120
TK-ANG-150-UD
For Green Trough
12150
For Green Trough 150
TK-ANG-200-UD
For Green Trough 200
12
For Green Trough 200
TK-ANG-250-UD
For Green Trough 250
For Green Trough 250

14

Mass (kg)
13
13
13
11
13

* Please consult us about angle and T-junction ducts

13. Dielectrics trough for LCX

* Please consult us in advance since this product is made to order.

Feature: Since Green Trough is made of plastic, it can be used as a


dielectrics trough for LCX cable. It can be laid both on the
ground and on supports.
Trough size 120 (trough lid attached with bolts)

Dimensions for installation on supports

3030 mm or 2020 mm

14. Other recycled products


Light hand hole lid

Light pit lid

Easy to cut on-site.

Product
code
FUTA-HH

Fits in a pit 600-mm wide.

Standard size
mm

Product
code
FUTA-PT

670 780 45

Standard size
mm
600 500 50

Weighs approximately half that of a


conventional metal lid.

Cable stabilizer

Cable cleat

Prevents cables from


being damaged inside a
concrete trough or pit.

Current Users

Grips cables.

Green Troughs are used in a variety of locations.

Central Japan Railway Company (Shinkansen)


East Japan Railway Company
Hokkaido Railway Company
Kyushu Railway Company

Shikoku Railway Company


West Japan Railway Company
Private railways

* Alphabetical order

10

Other Products
Synthetic plastic
multiple-hole duct

KOTA-KUN
Insert pin

Recycled plastic underground trough

Halved KOICHI-KUN

Internal duct
Structural unit

Minimum
underground
depth: 20 cm

Features
- New sectional multiple-hole duct developed
to save labor and construction costs.
- Made of waste plastic.
- Strong enough to withstand a T25 load
at 20 cm underground, the driveway
allowing shallow burying.

Synthetic plastic trough

EFLINER

Features
- Light (80 kg/m), making construction work easy.
- Strong enough to withstand a T25 load at 20 cm underground.
- Can be used in live line work.
- Made of recycled plastic, good for the environment.

Synthetic plastic
halved corrugated duct

KASETSULEX

Features

Application

- Long but light, allowing easy and safe transportation.


- Excellent weather resistance, corrosion resistance, load
bearing and impact resistance.
- Single-action opening.
- Easy to shape on-site.

- Used for protecting temporary cables.

Caution
Please do not carry a Green Trough by its lid. The clasps may become bent.
Please do not leave Green Trough with its lid open for a long time during installation. It may become difficult to attach the lid later.
Some products may have slightly deeper or lighter color than others, but they will blend in a few weeks after installation.
If vehicles must pass over the troughs, please cover with iron plates or suchlike.
Please do not use this product as a buried duct.

http://www.furukawa.co.jp/english/
Head office : Marunouchi Nakadori Bldg., 2-3, Marunouchi 2-chome, Chiyoda-ku, Tokyo, Japan 100-8322

Tel. +81-3-3286-2470 Fax. +81-3-3286-3454
FURUKAWA ELECTRIC SINGAPORE PTE. LTD. (FES)
10 Anson Road, #25-08, International Plaza, Singapore 079903
Tel. +65-6224-4686 Fax. +65-6224-2362
FURUKAWA SHANGHAI LTD. (FSL)
Room 1006, Hongyi Plaza, 288 Jiujiang Road,
Shanghai 200001, P. R. China
Tel. +86-21-3366-5301 Fax. +86-21-3366-5308

Information in this catalogue is subject to change without notice.


This catalogue is printed using environment-friendly paper and ink.

FURUKAWA ELECTRIC HONG KONG LTD. (FEHK)


Suite 2606, Shell Tower, Times Square, 1 Matheson Street,
Causeway Bay, Hong Kong
Tel. +852-2512-8938 Fax. +852-2512-9717
FURUKAWA (THAILAND)CO., LTD.
29 Vanissa Building 6th Floor, Room 6D, Soi Chidlom, Ploenchit
Road, Lumpini, Pathumwan, Bangkok 10330, Thailand
Tel. +66-2-655-1205 Fax. +66-2-655-1208

PE-042 2A7 TR 100

Das könnte Ihnen auch gefallen