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PARTS MANUAL

GP080-120VX, GLP080-120VX,
GDP080-120VX
VERACITOR
(G813)

Yale Materials Handling Corporation


1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011

524329168
Yale Corp.
08/2008

MODEL NOMENCLATURE

NOTE:
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.

SECTIONS
1

GENERAL TRUCK

ENGINE ASSEMBLY

EXHAUST SYSTEM

COOLING SYSTEM

FUEL SYSTEM

ELECTRICAL SYSTEM

TRANSMISSION

DRIVE AXLE

STEERING SYSTEM

10

BRAKE SYSTEM

11

HYDRAULIC SYSTEM

12

MAST-TWO STAGE LIMITED FREE-LIFT

13

MAST-THREE STAGE FULL FREE-LIFT

14

MAST-TWO STAGE FULL FREE-LIFT

15

ATTACHMENTS AND HEADER HOSE GROUP

16

OPTIONS

17

FIELD CONVERSION KITS

This Parts Manual is divided into 19 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.

18

NUMERICAL INDEX

19

USER SUPPORT INFORMATION

This Parts Manual is divided into 19 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.

GENERAL INFORMATION

TABLE OF CONTENTS
DESCRIPTION

PAGE

A
ACCUMULATOR .............................................................................................................................................
AIR CLEANER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L, GASOLINE AND LPG .................................................................................................................
AIR FILTER .....................................................................................................................................................
AIR INTAKE MANIFOLD
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG - SHEET 1 OF 3 ......................................................................................
GM 4.3L, GASOLINE AND LPG - SHEET 2 OF 3 ......................................................................................
GM 4.3L, GASOLINE AND LPG - SHEET 3 OF 3 ......................................................................................
AUDIBLE ALARM KITS ...................................................................................................................................
AUXILIARY HOSES ........................................................................................................................................
AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE FULL FREE-LIFT ..................................................................................................................
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
B
BACK-UP ALARM ...........................................................................................................................................
BATTERY CABLES
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L .......................................................................................................................................................
BRAKE AND INCHING PEDAL CONVERSION ..............................................................................................
BRAKE ASSEMBLY
GP/GLP/GDP100-120VX - DRY BRAKE ....................................................................................................
GP/GLP/GDP80-90VX - DRY BRAKE ........................................................................................................
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL - WET BRAKE ...............................................................................................
BRAKE LINKAGE
DUAL PEDAL - DRY BRAKE ......................................................................................................................
DUAL PEDALS - WET BRAKE ...................................................................................................................
SINGLE PEDAL - DRY BRAKE ..................................................................................................................
SINGLE PEDAL - WET BRAKE ..................................................................................................................
BRAKE MASTER CYLINDER ASSEMBLY .....................................................................................................
C
CAB ASSEMBLY WITH STEEL DOORS
COVERS, SEALS, SHIMS, AND FASTENERS ..........................................................................................
FAN .............................................................................................................................................................
LEFT HAND DOOR COMPONENTS ..........................................................................................................
RIGHT HAND DOOR COMPONENTS .......................................................................................................
RIGHT HAND DOOR HEATER COMPONENTS ........................................................................................
SHEET 1 OF 3 ............................................................................................................................................
SHEET 2 OF 3 ............................................................................................................................................
SHEET 3 OF 3 ............................................................................................................................................
WINDOWS ..................................................................................................................................................

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16-8
5-4
5-2
5-7
2-70
2-4
2-8
2-10
17-3
11-40
15-36
15-34
15-32
16-6
6-22
6-14
17-2
10-18
10-16
10-24
10-6
10-12
10-2
10-10
10-22

1-28
1-30
1-36
1-32
1-34
1-20
1-22
1-24
1-26

GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

CAMSHAFT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG ..................................................................................................................
CARRIAGE
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE FULL FREE-LIFT ..................................................................................................................
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
CARRIER ASSEMBLY
DRY BRAKE ................................................................................................................................................
COIL ASSEMBLY
GM 4.3L GASOLINE AND LPG ..................................................................................................................
CONTROL LEVER LABELS
MANUAL HYDRAULICS .............................................................................................................................
CONTROL VALVE ASSEMBLY ......................................................................................................................
ELECTRONIC CONTROL - THREE FUNCTION ........................................................................................
ELECTRONIC CONTROL - FOUR FUNCTION ..........................................................................................
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ...............................................................
COOLING
CUMMINS QSB 3.3L ...................................................................................................................................
GM 4.3L WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION - OR WITH WET BRAKE
....................................................................................................................................................................
GM 4.3L WITH INTERNAL OIL COOLER - WITH BASIC TRANSMISSION AND DRY BRAKE ................
COUNTERWEIGHT ........................................................................................................................................
COWL ELECTRICAL .......................................................................................................................................
COWL MOUNT ................................................................................................................................................
CRANKCASE BREATHER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
CRANKSHAFT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
CYLINDER BLOCK
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
CYLINDER HEAD
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
D
DIFFERENTIAL
DRY BRAKE ................................................................................................................................................
WET BRAKE ...............................................................................................................................................
DIRECTIONAL CONTROL KITS .....................................................................................................................
DISTRIBUTOR ASSEMBLY
GM 4.3L GASOLINE AND LPG ..................................................................................................................
DRIVE AXLE AND ATTACHING PARTS
DRY BRAKE ................................................................................................................................................
WET BRAKE ...............................................................................................................................................
DRIVE AXLE ASSEMBLY
DRY BRAKE ................................................................................................................................................

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2-32
2-20
13-28
14-18
12-18
8-10
2-23
1-58
7-30
11-24
11-26
11-16
4-6
4-2
4-4
1-6
6-30
1-18
2-62
2-60
2-42
2-18
2-44
2-16

8-8
8-16
17-2
6-13
8-2
8-12
8-4

G813

GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

DRIVE AXLE HOUSING AND HUB


WET BRAKE ...............................................................................................................................................
DRIVE TIRE AND WHEEL
DUAL MOUNT .............................................................................................................................................
PNEUMATIC RADIAL .................................................................................................................................
SINGLE MOUNT WITH STANDARD TREAD .............................................................................................
SINGLE MOUNT WITH WIDE TREAD .......................................................................................................
DUAL MIRRORS
WITH CAB ...................................................................................................................................................
E
E-HYDRAULIC CONTROL CONVERSION KITS ...........................................................................................
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS .............................................................................................................................
ELECTRO HYDRAULIC POPPET VALVE
THREE AND FOUR FUNCTION .................................................................................................................
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) ..............................................................................................
MINI-LEVER MODULES (THREE FUNCTION) ..........................................................................................
ELECTRONIC CONTROL MODULE AND SENSORS
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
ELECTRONIC LEVER LABELS
MINI LEVERS ..............................................................................................................................................
ENGINE ELECTRICAL SYSTEM
GM 4.3L GASOLINE AND LPG ..................................................................................................................
ENGINE MOUNTING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L, GASOLINE AND LPG .................................................................................................................
ENGINE SAFETY ELECTRICAL
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L (GS AND LPS) ..............................................................................................................................
EXAUST SYSTEM
COUNTERWEIGHT EXHAUST - CUMMINS QSB 3.3L DIESEL ...............................................................
OVERHEAD EXHAUST - CUMMINS QSB 3.3L DIESEL ...........................................................................
EXHAUST MANIFOLD
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
EXHAUST SYSTEM
GM 4.3L - WITH CATALYTIC CONVERTER ..............................................................................................
GM 4.3L - WITHOUT CATALYTIC CONVERTER ......................................................................................
EXHAUST WRAPS
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................

8-14
8-24
8-25
8-22
8-23
16-4
17-3
6-4
11-32
6-32
6-34
6-18
1-56
6-8
2-38
2-14
6-26
6-10
3-10
3-8
2-72
3-2
3-4
3-12
3-6

F
FAN ASSEMBLY
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-34
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-12
FENDERS ....................................................................................................................................................... 1-14

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iii

GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

FIRE EXTINGUISHER ....................................................................................................................................


FLOOR PLATES AND COVERS .....................................................................................................................
FLYWHEEL AND HOUSING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
FOOT DIRECTIONAL CONTROL PEDAL ......................................................................................................
FORKS
POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND IV ......................................................
STANDARD TAPER - CLASS III .................................................................................................................
STANDARD TAPER - CLASS IV ................................................................................................................
FORWARD CLUTCH
SINGLE SPEED TRANSMISSION ..............................................................................................................
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION .................................................................................................................
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION .................................................................................................................
FREE-LIFT
THREE STAGE FULL FREE-LIFT ..............................................................................................................
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE FULL FREE-LIFT ..................................................................................................................
FRONT GEAR HOUSING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL FILTER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL FILTER PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL INJECTION PUMP
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL INJECTOR AND INJECTOR PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL PUMP PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL SYSTEM
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L LPG ..............................................................................................................................................
GM 4.3L, GASOLINE ..................................................................................................................................
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................

16-5
1-10
2-30
2-28
5-36
1-62
1-60
1-61
7-16
7-26
7-24
13-20
13-24
14-14
2-56
5-33
5-30
5-24
5-26
5-28
5-22
5-8
5-10
1-48
1-50

G
GEAR PUMP ................................................................................................................................................... 11-6
GM LPG REGULATOR DRAIN KIT ................................................................................................................ 16-12

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G813

GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

H
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS .......................................................................................
FOUR FUNCTION - WITHOUT DETENTED LEVERS ...............................................................................
THREE FUNCTION - WITH DETENTED LEVERS .....................................................................................
THREE FUNCTION - WITHOUT DETENTED LEVERS .............................................................................
HEADER HOSE
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE FULL FREE-LIFT ..................................................................................................................
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
HEADER HOSE CONVERSION KITS
HEATER HOSE ARRANGEMENT
CUMMINS QSB 3.3L DIESEL - WITH CAB ................................................................................................
GM 4.3L GASOLINE - WITH CAB ..............................................................................................................
GM 4.3L LPG - WITH CAB ..........................................................................................................................
HOOD ASSEMBLY .........................................................................................................................................
HYDRAULIC CONTROL CONVERSIONS ......................................................................................................
HYDRAULIC FILTER ......................................................................................................................................
HYDRAULIC SUPPLY AND RETURN ............................................................................................................
I
IMPACT SENSOR ...........................................................................................................................................
INNER MAST
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
INNER MAST AND FREE-LIFT
TWO STAGE FULL FREE-LIFT ..................................................................................................................
INSTRUMENT CLUSTER ...............................................................................................................................
INTEGRAL SIDE-SHIFT ASSEMBLY
GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT .................................
GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ................
GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT .................................
GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ................
INTEGRAL SIDE-SHIFT CARRIAGE
GP/GLP/GDP080-090VX (48 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT .................................
GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO STAGE LIMITED FREE-LIFT .................................
GP/GLP/GDP100-120VX (54 IN. AND 60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ................
GP/GLP/GDP80-90VX (48 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ........................................
GP/GLP/GDP80-90VX (60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ........................................
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ..............................................................................................................
L
LABELS
EXTERIOR ..................................................................................................................................................
INTERIOR ...................................................................................................................................................
LIFTING BRACKET
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
LIFTING EYES ................................................................................................................................................

G813

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11-12
11-14
11-8
11-10
15-10
15-6
15-2

1-40
1-38
1-42
1-2
17-3
11-4
11-2
6-46
13-10
12-6
14-6
6-29
15-14
15-22
15-18
15-28
15-16
15-20
15-30
15-24
15-26
13-6

1-52
1-54
2-37
16-10

GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

LIGHT KITS .....................................................................................................................................................


LOAD BACKREST EXTENSION .....................................................................................................................
LOAD WEIGH ELECTRICAL ..........................................................................................................................
LPG TANK BRACKET
SWING OUT ................................................................................................................................................
SWING OUT, DROP DOWN .......................................................................................................................
M
MAIN CYLINDER (GP/GLP/GDP080-090VX)
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
MAIN CYLINDER (GP/GLP/GDP100-120VX)
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
MAIN LIFT
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE FULL FREE-LIFT ..................................................................................................................
MAST ELECTRICAL .......................................................................................................................................
MIRROR ..........................................................................................................................................................
MISCELLANEOUS CONVERSION KITS ........................................................................................................
MUD GUARDS ................................................................................................................................................

17-9
1-64
6-40
5-18
5-20

12-14
12-16
13-12
12-10
13-16
14-10
6-44
16-3
17-9
1-16

N
NON SUSPENSION SEAT .............................................................................................................................. 1-44
O
OIL FILTER AND COOLER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL LEVEL GAUGE
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL PAN
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL PUMP
GM 4.3L GASOLINE AND LPG ..................................................................................................................
OIL PUMP AND FRONT GEAR COVER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OUTER MAST
THREE STAGE FULL FREE-LIFT ..............................................................................................................
TWO STAGE LIMITED FREE-LIFT ............................................................................................................
OUTER MAST AND MAIN LIFT
TWO STAGE FULL FREE-LIFT ..................................................................................................................
OVERHEAD GUARD ......................................................................................................................................

2-48
2-52
2-50
2-26
2-46
13-2
12-2
14-2
1-8

P
PARK BRAKE ASSEMBLY ............................................................................................................................. 10-20
PISTON AND CONNECTING ROD
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 2-54
POWER DISTRIBUTION MODULE ................................................................................................................ 6-28
PRE-CLEANER ...............................................................................................................................................
5-6

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G813

GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

R
REGULATOR
GM 4.3L LPG ..............................................................................................................................................
REMOTE KEY SWITCH ..................................................................................................................................
RETURN TO SET TILT KITS ..........................................................................................................................
REVERSE CLUTCH
DUAL SPEED TRANSMISSION .................................................................................................................
SINGLE SPEED TRANSMISSION ..............................................................................................................
ROCKER ARM SHAFT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
S
SEALED ALTERNATOR AND MOUNTING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L, GASOLINE AND LPG .................................................................................................................
SEAT CONVERSION KITS .............................................................................................................................
SEMI SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................
STARTER AND MOUNT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
STARTER MOTOR
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
STARTING AID
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
STEER AXLE ..................................................................................................................................................
STEER CONTROL UNIT .................................................................................................................................
STEER CYLINDER .........................................................................................................................................
STEER TIRE AND WHEEL .............................................................................................................................
STEERING COLUMN AND ATTACHING PARTS ..........................................................................................
STEERING COLUMN ASSEMBLY .................................................................................................................
STEERING LINES ...........................................................................................................................................
STROBE LIGHT
LED .............................................................................................................................................................
T
THERMOSTAT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
THROTTLE BODY ASSEMBLY
GM 4.3L LPG ..............................................................................................................................................
THROTTLE BODY ASSEMBLY AND FUEL RAIL
GM 4.3L GASOLINE ...................................................................................................................................
THROTTLE PEDAL AND ATTACHING PARTS .............................................................................................
TILT HOSES ....................................................................................................................................................
TILT CYLINDER AND MAST INSTALLATION ................................................................................................
TILT CYLINDERS ............................................................................................................................................
TORQUE CONVERTER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L, GASOLINE AND LPG .................................................................................................................

G813

2008 Yale Materials Handling Corporation

5-14
6-6
17-2
7-28
7-18
2-36

6-20
6-16
17-2
1-46
6-24
6-21
2-64
9-10
9-6
9-14
9-16
9-2
9-4
9-8
16-2

2-39
5-12
5-16
5-34
11-42
11-46
11-48
7-3
7-4

vii

GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

TRANSMISSION
DUAL SPEED, TWO PIECE HOUSING - SHEET 1 0F 2 ...........................................................................
DUAL SPEED, TWO PIECE HOUSING - SHEET 2 0F 2 ...........................................................................
SINGLE SPEED - SHEET 1 0F 2 ................................................................................................................
SINGLE SPEED - SHEET 2 0F 2 ................................................................................................................
TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER - GM 4.3L AND CUMMINS QSB 3.3L ....................................................
WITH INTERNAL OIL COOLER - CUMMINS QSB 3.3L DIESEL ...............................................................
WITH INTERNAL OIL COOLER - GM 4.3L GASOLINE AND LPG ............................................................
TRANSMISSION ELECTRICAL SYSTEM ......................................................................................................
TRANSMISSION MOUNTING .........................................................................................................................
TURBOCHARGER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
TURBOCHARGER PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
V
VALVE ASSEMBLY, AUXILIARY ONE AND TWO
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ...............................................................
VALVE ASSEMBLY, AUXILIARY ONE SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................................
VALVE ASSEMBLY, AUXILIARY TWO SECTION
ELECTRONIC CONTROL VALVE - FOUR FUNCTION .............................................................................
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................................
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ...............................................................
VALVE ASSEMBLY, OUTLET SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................................
MANUAL CONTROL VALVE ......................................................................................................................
VALVE ASSEMBLY, TILT SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................................
VALVE COVER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
VALVE COVER AND INLET MANIFOLD
GM 4.3L GASOLINE AND LPG ..................................................................................................................
VENT LINE GROUP ........................................................................................................................................
VIBRATION DAMPER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
W
WATER PUMP AND PULLEY
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
WATER SEPARATOR
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
WEATHER PROTECTION KITS .....................................................................................................................
WET BRAKE ASSEMBLY ...............................................................................................................................
WHEEL CONVERSION KITS ..........................................................................................................................

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2008 Yale Materials Handling Corporation

7-20
7-22
7-12
7-14
7-10
7-6
7-8
6-42
7-2
2-66
2-68

11-20
11-34
11-36
11-28
11-18
11-38
11-22
11-30
2-58
2-24
11-44
2-65

2-40
5-32
17-2
8-20
17-2

G813

GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

WIRE HARNESS
ALTERNATOR - CUMMINS QSB 3.3L DIESEL .........................................................................................
COWL WITH FORWARD/REVERSE LEVER .............................................................................................
COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID ............................
COWL WITH MONOTROL PEDAL .............................................................................................................
ELECTRONIC CONTROL VALVE - THREE FUNCTION ...........................................................................
ELECTRONIC CONTROL VALVE - FOUR FUNCTION .............................................................................
ENGINE - CUMMINS QSB 3.3L DIESEL ....................................................................................................
ENGINE - GM 4.3L GASOLINE ..................................................................................................................
ENGINE - GM 4.3L LPG .............................................................................................................................
LEFT HAND CHASSIS - GM 4.3L, GASOLINE ..........................................................................................
LEFT HAND CHASSIS - GM 4.3L LPG ......................................................................................................
LIGHTS - WITH OVERHEAD GUARD ........................................................................................................
RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG ........................................................................
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L ........................................................................................
SEALED ALTERNATOR - GM 4.3L ............................................................................................................
SEALED ALTERNATOR - CUMMINS QSB 3.3L ........................................................................................
TRANSMISSION - SINGLE SPEED ...........................................................................................................
TRANSMISSION - DUAL SPEED ...............................................................................................................
WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS
WITH CAB ...................................................................................................................................................
WITH OVERHEAD GUARD ........................................................................................................................

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6-74
6-90
6-94
6-86
6-98
6-100
6-64
6-66
6-70
6-60
6-62
6-102
6-48
6-54
6-76
6-78
6-82
6-84
6-36
6-38

ix

GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET


Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High


Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High


Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High


Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High


Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High


Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable


Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only


Memory

Volts

2008 Yale Materials Handling Corporation

G813

GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.

G813

The different constructions are indicated by keys and


footnotes. The callouts correspond to descriptions
found on the next page.

2008 Yale Materials Handling Corporation

xi

GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT
HIGHER ASSEMBLY IS NOT KNOWN:

previous page, BEARING CAP (Item 2) is a


subpart of the major assembly CASE.

1.

Determine the function and application of the part


required. Turn to the Sections Page. Choose the
general area of reference most likely to include the
part.

9.

2.

Turn to the section you chose. Use the Section


Table of Contents to determine the assembly
which would normally contain the part required.
Then locate the part on the assembly breakdown
page.

10. Serial number breaks identify the most current


parts information and are shown as follows:
S/N A810N2639
Indicates last serial number affected.
S/N A810N2640
Indicates the first serial number affected.
S/N A810N1553 S/N A810N3291
Indicates a range of serial numbers affected.

WHEN THE PART NUMBER IS NOT KNOWN


AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
3.

Determine the assembly the required part is used


on. Turn to the Table of Contents (Page i).

4.

Locate the assembly the required part is used on


and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:

5.

Use the Numerical Index (Page 18-1) to find the


part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers,
descriptions, quantities required, keys and
footnotes to help in selecting correct parts.

6.

7.

8.

xii

Five periods in the PART NO. column (. . . . .)


indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a parts page number in the
DESCRIPTION column (F7A56)
Keys are used to show two or more similar
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and
subparts of assemblies. In the example on the

Quantities shown are for one assembly. The


quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.

ECN numbers for pending serial numbers are


shown to allow for the inclusion of the most current
parts information and are identified as follows:
S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 D/B 4/00
Indicates a range of production dates of the item
affected.
Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Yale lift trucks.

2008 Yale Materials Handling Corporation

G813

GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

G813

2008 Yale Materials Handling Corporation

xiii

GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2)

The first letter and number indicates the mast unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the mast.

(5)

Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.
LIFT EQUIPMENT IDENTIFICATION
1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2.

3.

4.

The carriage group number is stamped on the right


hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.

xiv

2008 Yale Materials Handling Corporation

G813

GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDESHIFT CARRIAGE SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the attachment unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number.

For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.

G813

2008 Yale Materials Handling Corporation

xv

GENERAL INFORMATION

PUBLICATIONS
Every new lift truck is provided with an OPERATING
MANUAL. This manual has information that the
operator must know for inspection and operation of the
lift truck.
SERVICE MAINTENANCE MANUALS, which provide
service and overhaul procedures, and PARTS

MANUALS with complete replacement part


identification, are available at a nominal fee from your
Yale dealer to assist users in effectively maintaining
Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
for this model lift truck.

PUBLICATION

YALE PART NUMBER

Operating Manual.................................................................................................................... 524262271


Service Manual (Complete)..................................................................................................... 524329176
Parts Manual........................................................................................................................... 524329168

xvi

2008 Yale Materials Handling Corporation

G813

GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE


NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
ITEM

PART NO.

DESCRIPTION

QTY

31
32

505965530
504224261

Steering Cylinder (F6E67 [Figure 4-3]) ..............................................................


Pin........................................................................................................................

1
4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
PART SHEET

PAGE

O19804...............................10-24
P19554..................................1-10
P19555....................................1-2
P19556..................................1-14
P19557..................................1-16
P19558..................................1-18
P19559....................................1-6
P19560....................................1-8
P19562..................................1-20
P19563..................................1-22
P19564..................................1-24
P19565..................................1-28
P19566..................................1-30
P19567..................................1-26
P19568..................................1-36
P19569..................................1-32
P19570..................................1-34
P19571..................................1-40
P19572..................................1-42
P19574..................................1-44
P19575..................................1-46
P19576..................................1-48
P19577..................................1-50
P19578..................................1-52
P19579..................................1-54
P19580..................................1-58
P19581..................................1-56
P19585..................................1-60
P19586..................................1-61
P19587..................................1-62
P19588..................................1-64
P19589....................................3-2
P19590....................................3-4
P19591....................................3-6
P19592....................................4-4
P19593....................................4-2

PART SHEET

PAGE

P19594....................................4-6
P19595..................................2-14
P19596....................................2-4
P19597....................................2-8
P19598..................................2-10
P19599..................................2-12
P19600..................................2-28
P19601..................................2-16
P19602..................................2-18
P19603..................................2-20
P19604..................................2-23
P19605..................................2-26
P19606..................................2-24
P19607....................................5-2
P19608....................................5-4
P19609....................................5-6
P19610....................................5-7
P19678..................................5-10
P19679..................................5-12
P19680....................................5-8
P19681..................................5-16
P19682..................................5-14
P19706..................................5-20
P19707..................................5-22
P19708..................................5-18
P19709..................................2-34
P19712..................................5-34
P19713..................................5-36
P19714....................................6-4
P19715....................................6-6
P19716....................................6-8
P19717..................................6-10
P19718..................................6-14
P19719..................................6-26
P19720..................................6-22
P19722..................................6-13

2008 Yale Materials Handling Corporation

PART SHEET

PAGE

P19723..................................6-16
P19724..................................6-24
P19725..................................6-28
P19727..................................6-30
P19728..................................6-29
P19730..................................6-34
P19731..................................6-32
P19732..................................6-36
P19733..................................6-38
P19734..................................6-42
P19735..................................6-44
P19736..................................6-46
P19737..................................6-40
P19740..................................6-48
P19741..................................6-54
P19742..................................6-62
P19743..................................6-60
P19744..................................6-66
P19745..................................6-70
P19746..................................6-76
P19747..................................6-78
P19748..................................6-82
P19749..................................6-84
P19750..................................6-86
P19751..................................6-90
P19752..................................6-94
P19753..................................6-98
P19754................................6-100
P19756................................6-102
P19758....................................7-2
P19759....................................7-3
P19760....................................7-4
P19761....................................7-6
P19762....................................7-8
P19763..................................7-10
P19764..................................7-12

xvii

GENERAL INFORMATION
PART SHEET

PAGE

PART SHEET

PAGE

P19765..................................7-14
P19766..................................7-16
P19767..................................7-18
P19768..................................7-20
P19769..................................7-22
P19770..................................7-24
P19771..................................7-26
P19772..................................7-28
P19774..................................7-30
P19774....................................8-2
P19775....................................8-4
P19776....................................8-8
P19777..................................8-10
P19778..................................8-12
P19779..................................8-14
P19780..................................8-16
P19781..................................8-20
P19782..................................8-22
P19783..................................8-23
P19784..................................8-24
P19785..................................8-25
P19786....................................9-2
P19787....................................9-4
P19788....................................9-6
P19789....................................9-8
P19790..................................9-10
P19791..................................9-14
P19792..................................9-16
P19794..................................10-2
P19797..................................10-6
P19798................................10-10
P19799................................10-12
P19800................................10-16
P19801................................10-18
P19802................................10-20
P19803................................10-22
P19805..................................11-2
P19806..................................11-4
P19807..................................11-6
P19808..................................11-8
P19809................................11-10
P19810................................11-12
P19811................................11-14
P19812................................11-16
P19813................................11-44
P19814................................11-46
P19815................................11-48

P19816................................11-42
P19817..................................12-2
P19818..................................12-6
P19819................................12-10
P19820................................12-14
P19821................................12-16
P19824..................................15-2
P19825................................12-18
P19826................................15-16
P19827................................15-20
P19828..................................14-2
P19829..................................14-6
P19830................................14-10
P19831................................14-14
P19832..................................15-6
P19833................................14-18
P19834..................................13-2
P19835..................................13-6
P19836................................13-10
P19837................................13-12
P19838................................13-16
P19839................................13-20
P19840................................13-24
P19841................................15-10
P19842................................13-28
P19843................................15-14
P19844................................15-18
P19845................................15-24
P19846................................15-26
P19847................................15-28
P19848................................15-30
P19849................................15-32
P19850................................15-34
P19851................................15-36
P19852................................16-12
P19853..................................16-2
P19854..................................16-3
P19855..................................16-4
P19856..................................16-5
P19857..................................16-6
P19858..................................16-8
P19859................................16-10
P19860..................................2-30
P19861..................................2-42
P19862..................................2-44
P19863..................................2-46
P19864..................................2-32

xviii

2008 Yale Materials Handling Corporation

PART SHEET

PAGE

P19865..................................2-54
P19866..................................2-36
P19867..................................2-58
P19868..................................2-60
P19870..................................2-38
P19871..................................2-50
P19872..................................1-38
P19873................................11-18
P19874................................11-20
P19875................................11-22
P19876................................11-24
P19877................................11-26
P19878................................11-28
P19879................................11-30
P19880................................11-32
P19881................................11-34
P19882................................11-36
P19883................................11-38
P19884..................................2-66
P19885..................................2-68
P19886..................................2-70
P19887..................................2-72
P19889................................15-22
P19898..................................2-62
P19899..................................5-33
P19900..................................6-74
P19901..................................6-20
P19902..................................2-52
P19903..................................2-56
P19904..................................6-64
P19906..................................6-21
P19907..................................6-18
P19908..................................5-24
P19909..................................5-26
P19910..................................5-28
P19911..................................5-30
P19912..................................5-32
P19913....................................3-8
P19914..................................3-10
P19915..................................3-12
P19924..................................2-37
P19925..................................2-48
P19926..................................2-64
P19927..................................2-39
P19928..................................2-65
P19929..................................2-40
P19931................................11-40

SECTION 1

GENERAL TRUCK

CONTENTS

SECTION 1
GENERAL TRUCK
DESCRIPTION

PAGE

CAB ASSEMBLY WITH STEEL DOORS


COVERS, SEALS, SHIMS, AND FASTENERS ..........................................................................................
FAN .............................................................................................................................................................
LEFT HAND DOOR COMPONENTS ..........................................................................................................
RIGHT HAND DOOR COMPONENTS .......................................................................................................
RIGHT HAND DOOR HEATER COMPONENTS ........................................................................................
SHEET 1 OF 3 ............................................................................................................................................
SHEET 2 OF 3 ............................................................................................................................................
SHEET 3 OF 3 ............................................................................................................................................
WINDOWS ..................................................................................................................................................
CONTROL LEVER LABELS
MANUAL HYDRAULICS .............................................................................................................................
COUNTERWEIGHT ........................................................................................................................................
COWL MOUNT ................................................................................................................................................
ELECTRONIC LEVER LABELS
MINI LEVERS ..............................................................................................................................................
FENDERS .......................................................................................................................................................
FLOOR PLATES AND COVERS .....................................................................................................................
FORKS
POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND IV ......................................................
STANDARD TAPER - CLASS III .................................................................................................................
STANDARD TAPER - CLASS IV ................................................................................................................
FULL SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................
FULL SUSPENSION SWIVEL SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................
HEATER HOSE ARRANGEMENT
CUMMINS QSB 3.3L DIESEL - WITH CAB ................................................................................................
GM 4.3L GASOLINE - WITH CAB ..............................................................................................................
GM 4.3L LPG - WITH CAB ..........................................................................................................................
HOOD ASSEMBLY .........................................................................................................................................
LABELS
EXTERIOR ..................................................................................................................................................
INTERIOR ...................................................................................................................................................
LOAD BACKREST EXTENSION .....................................................................................................................
MUD GUARDS ................................................................................................................................................
NON SUSPENSION SEAT ..............................................................................................................................
OVERHEAD GUARD ......................................................................................................................................
SEMI SUSPENSION SEAT
WITH AND WITHOUT ELECTRONIC CONTROLS ....................................................................................

G813

2008 Yale Materials Handling Corporation

1-28
1-30
1-36
1-32
1-34
1-20
1-22
1-24
1-26
1-58
1-6
1-18
1-56
1-14
1-10
1-62
1-60
1-61
1-48
1-50
1-40
1-38
1-42
1-2
1-52
1-54
1-64
1-16
1-44
1-8
1-46

1-1

P19555

04-08

HOOD ASSEMBLY (FIGURE 1-1)

1-2

2008 Yale Materials Handling Corporation

G813

04-08

P19555

HOOD ASSEMBLY
ITEM
1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
18
19
20
21
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

G813

PART NO.
524309072
524256876
524309075
524256878
524309074
524256876
524309076
524256878
524309070
524256879
580027572
580090154
518805632
580065386
580069656
580037179
580064906
580058135
580064907
580049758
932202908
580064909
580070675
580058137
580051832
524255979
580072744
580072744
580066569
580064627
580058190
580049915
580049915
580049011
580064914
580064910
580004592
580058383
580030966
580039900
518793609
580090153
580044860
580056527
580064913
580064911
580073741
580037719
580027572
580049840
ab 580074748

DESCRIPTION
Hood (Assembly) .................................................................................................
Hood ................................................................................................................
Hood (Assembly) (Vented, With Liner, With Cab) ...............................................
Hood (Vented) .................................................................................................
Hood (Assembly) (Without Liner, With Overhead Guard) ...................................
Hood ................................................................................................................
Hood (Assembly) (Vented, Without Liner, With Overhead Guard) ......................
Hood (Vented) .................................................................................................
Hood (Assembly) (Low Noise With Damping and Liner, With Cab) ....................
Hood (With Damping) ......................................................................................
Nut ..............................................................................................................
Hood Reinforcement ...................................................................................
Nut ..............................................................................................................
Capscrew ....................................................................................................
Bracket ........................................................................................................
Capscrew ....................................................................................................
Hood Reinforcement (Front) .......................................................................
Bracket ........................................................................................................
Bracket ........................................................................................................
Fastener ..............................................................................................................
Capscrew ............................................................................................................
Hinge ...................................................................................................................
Dowel ..............................................................................................................
Plug .....................................................................................................................
Grommet .............................................................................................................
Plug (Gold) ..........................................................................................................
Gas Spring (With Overhead Guard) ....................................................................
Gas Spring (With Cab - RH) ................................................................................
Gas Spring (Locking) (With Cab - LH) .................................................................
Ball Stud (With Cab) ............................................................................................
Nut .......................................................................................................................
Ball Stud (With Cab) ............................................................................................
Ball Stud (With Overhead Guard) ........................................................................
Capscrew ............................................................................................................
Link (Link) ............................................................................................................
Handle .................................................................................................................
Nut .......................................................................................................................
Bumper (Hood) ....................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Fastener ..............................................................................................................
Hood Liner ...........................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Latch ....................................................................................................................
Seal .....................................................................................................................
Striker Bolt (Striker) .............................................................................................
Clip ......................................................................................................................
Nut .......................................................................................................................
Capscrew ............................................................................................................
Hood Liner (Low Noise) (LH Panel) ....................................................................
2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
1
1
1
1
6
1
8
6
2
6
1
1
1
8
4
2
1
1
1
1
2
1
1
1
4
3
4
2
1
1
2
2
8
8
4
1
4
6
1
1
1
2
4
4
1
1-3

P19555

04-08

HOOD ASSEMBLY
ITEM

PART NO.
ab 580074749
ab 580074750

FOOTNOTES:
a Not Illustrated

1-4

DESCRIPTION

QTY

Hood Liner (Low Noise) (RH Panel) ....................................................................


Hood Liner (Low Noise) (Front Panel) .................................................................

1
1

Used with Cab

2008 Yale Materials Handling Corporation

G813

04-08

P19555

NOTES

G813

2008 Yale Materials Handling Corporation

1-5

P19559

04-08

COUNTERWEIGHT (FIGURE 1-2)

1-6

2008 Yale Materials Handling Corporation

G813

04-08

P19559

COUNTERWEIGHT
ITEM
1
1
1
1
1
2
3
4
5
6
7

G813

PART NO.

DESCRIPTION

524302330
524302331
524302332
524302333
524302335
580063909
580084587
954513908
580053098
955400912
931011914

Counterweight (GP/GLP/GDP80VX) ..................................................................


Counterweight (GP/GLP/GDP90VX) ..................................................................
Counterweight (GP/GLP/GDP100VX) ................................................................
Counterweight (GP/GLP/GDP120VX) ................................................................
Counterweight (GP/GDP/GDP110VX) ................................................................
Seal .....................................................................................................................
Tow Pin ...............................................................................................................
Roll Pin ...............................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
2
1
1
1
1
1

1-7

P19560

04-08

OVERHEAD GUARD (FIGURE 1-3)

1-8

2008 Yale Materials Handling Corporation

G813

04-08

P19560

OVERHEAD GUARD
ITEM

PART NO.

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

524240425
524240431
524208883
580041704
580058212
580051747
580050959
580058447
580022893
505968540
505968514
580051941
580056528
580044861
580056526
580056815
524201323
a 258979300
a 524240692
a 580036667

DESCRIPTION
Overhead Guard (High) .......................................................................................
Overhead Guard (Low) ........................................................................................
Grommet .............................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Handle .................................................................................................................
Handle .............................................................................................................
Push Button Switch .........................................................................................
Connector ........................................................................................................
Connector ........................................................................................................
Terminal (Pin) ..................................................................................................
Capscrew ............................................................................................................
Nut (Shoulder) .....................................................................................................
Insert ...................................................................................................................
Handle (Grab) ......................................................................................................
Capscrew ............................................................................................................
Grommet .............................................................................................................
Plug .....................................................................................................................
Plug .....................................................................................................................
Grommet .............................................................................................................

QTY
1
1
1
2
2
1
1
1
1
1
2
8
2
4
1
2
2
4
1
1

FOOTNOTES:
a Not Illustrated

G813

2008 Yale Materials Handling Corporation

1-9

P19554

04-08

FLOOR PLATES AND COVERS (FIGURE 1-4)

1-10

2008 Yale Materials Handling Corporation

G813

04-08

P19554

FLOOR PLATES AND COVERS


ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

580041704
580037206
580058212
580048573
580041711
524318746
524231093
580063962
580058734
504226242
507353800
580064084
580059335
580068109
580064083
580044859
580049758
922365300
580037205
580056530
580056815
524149438
524228462
524228461
580072818
580072819
580056224
580049835
580026621
580087197
580049836
524214788
580058269
580078280
580061696
580012987
580071073
524239043
580087196
580058320
580058315
580056003
580071074
524239044
524228463
580058798
580063913
580058321
580061291
580058319
580061697

Insert ...................................................................................................................
Tail Light Base (RH) ...........................................................................................
Capscrew ............................................................................................................
Cover ..................................................................................................................
Capscrew ............................................................................................................
Cover ..................................................................................................................
Cover ..............................................................................................................
Trim Seal ........................................................................................................
Screw .............................................................................................................
Washer ...........................................................................................................
Retaining Ring ................................................................................................
Seal (RH) ........................................................................................................
Trim Seal ........................................................................................................
Sound Liner ....................................................................................................
Seal (LH) ........................................................................................................
Insert ...................................................................................................................
Fastener ..............................................................................................................
Cap .....................................................................................................................
Tail Light Base (LH) ............................................................................................
Screw ..................................................................................................................
Capscrew ............................................................................................................
Shield ..................................................................................................................
Panel (Rear LH) (LPG Only) ...............................................................................
Panel (Rear LH) (Gasoline or Diesel Only) .........................................................
Seal (LH) .............................................................................................................
Seal .....................................................................................................................
Trim Seal ............................................................................................................
Plate (LH) ............................................................................................................
Nut ......................................................................................................................
Step Panel (LH) ..................................................................................................
Plate (RH) ...........................................................................................................
Cover (LH Fender) ..............................................................................................
Capscrew ............................................................................................................
Plug .....................................................................................................................
Bracket (LH) ........................................................................................................
Nut ......................................................................................................................
Flap (LH) .............................................................................................................
Panel (Front) .......................................................................................................
Step Panel (RH) ..................................................................................................
Floorplate (LH) ....................................................................................................
Seal (Rubber) .....................................................................................................
Washer ...............................................................................................................
Flap (RH) ............................................................................................................
Panel (Front RH) .................................................................................................
Panel (Rear RH) .................................................................................................
Seal (Rubber) .....................................................................................................
Seal (Rubber) .....................................................................................................
Floorplate (RH) ...................................................................................................
Floormat ..............................................................................................................
Floorplate (Center) ..............................................................................................
Bracket (RH) .......................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
6
1
4
1
3
1
1
2
3
3
3
1
1
1
1
3
6
1
1
6
20
1
1
1
1
1
2
1
22
1
1
1
6
4
1
2
1
1
1
1
1
8
1
1
1
1
2
1
1
1
1
1-11

P19554

04-08

FLOOR PLATES AND COVERS


ITEM

PART NO.

DESCRIPTION

50
51
52
53
54
55
55
56
57
58
59
59
60
61
62
62
63
64
65

580038033
504225257
524214789
580060870
580046139
580052156
580064147
909904403
580046138
580083020
580058909
580058910
580052409
580044859
580052292
580059919
932728908
580055734
449015014

Grommet .............................................................................................................
Nut ......................................................................................................................
Cover (RH Fender) .............................................................................................
Seal (Foam) ........................................................................................................
Clip ......................................................................................................................
Cover Plate .........................................................................................................
Seal ................................................................................................................
Screw ..................................................................................................................
Cover (Steering Column Lower) .........................................................................
Cover (Steering Column Upper) .........................................................................
Dash Panel (Manual Hydraulics) ........................................................................
Dash Panel (Electronic Hydraulics) ....................................................................
Cup Holder .....................................................................................................
Insert ...................................................................................................................
Panel (Single Brake Pedal) .................................................................................
Panel (Dual Brake Pedal) ...................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................

1-12

2008 Yale Materials Handling Corporation

QTY
1
4
1
1
8
1
1
2
1
1
1
1
1
5
1
1
5
4
4

G813

04-08

P19554

NOTES

G813

2008 Yale Materials Handling Corporation

1-13

P19556

04-08

FENDERS (FIGURE 1-5)

1-14

2008 Yale Materials Handling Corporation

G813

04-08

P19556

FENDERS
KEY:
A: GP/GLP/GDP80-90VX
B: GP/GLP/GDP100-120VX
ITEM
1
1
1
1
2
2
2
2
3
4
5
6

G813

PART NO.

DESCRIPTION

QTY
A
B

524220839
524220840
524220841
524220842
524220846
524220847
524220848
524220849
932731908
580058192
580066671
580066672

Fender (Wide Tread) (LH) ..........................................................................


Fender (Wide Tread) (LH) ..........................................................................
Fender (Dual Tread) (LH) ...........................................................................
Fender (Dual Tread) (LH) ...........................................................................
Fender (Wide Tread) (RH) .........................................................................
Fender (Wide Tread) (RH) .........................................................................
Fender (Dual Tread) (RH) ..........................................................................
Fender (Dual Tread) (RH) ..........................................................................
Capscrew ...................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................

1
..
1
..
1
..
1
..
2
10
4
4

2008 Yale Materials Handling Corporation

..
1
..
1
..
1
..
1
2
10
4
4

1-15

P19557

04-08

MUD GUARDS (FIGURE 1-6)

1-16

2008 Yale Materials Handling Corporation

G813

04-08

P19557

MUD GUARDS
KEY:
A: Standard Tread
B: Wide Tread
C: Dual Tread
ITEM
1
2
2
2
2
3
3
3
3
4
4

PART NO.
580053272
a 580056793
b 580056794
a 580056795
b 580056796
a 580056797
b 580056798
a 580056799
b 580056800
a 580042963
b 580042963

DESCRIPTION
Mud Flap ...........................................................................................
Mud Flap (LH) ...................................................................................
Mud Flap (LH) ...................................................................................
Mud Flap (LH) ...................................................................................
Mud Flap (LH) ...................................................................................
Mud Flap (RH) ...................................................................................
Mud Flap (RH) ...................................................................................
Mud Flap (RH) ...................................................................................
Mud Flap (RH) ...................................................................................
Locknut ..............................................................................................
Locknut ..............................................................................................

FOOTNOTES:
a GP/GDP/GLP080-090VX

G813

2
..
..
..
..
..
..
..
..
4
..

QTY
B
..
1
1
..
..
1
1
..
..
4
6

C
..
..
..
1
1
..
..
1
1
..
6

GP/GDP/GLP100-120VX

2008 Yale Materials Handling Corporation

1-17

P19558

04-08

COWL MOUNT (FIGURE 1-7)

1-18

2008 Yale Materials Handling Corporation

G813

04-08

P19558

COWL MOUNT
ITEM
1
2
3
4
5
6

G813

PART NO.

DESCRIPTION

524316719
580056815
580030966
580044860
580058270
580074879

Cowl ....................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
2
2
2
7
7

1-19

P19562

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-8)


SHEET 1 OF 3

1-20

2008 Yale Materials Handling Corporation

G813

04-08

P19562

CAB ASSEMBLY WITH STEEL DOORS


SHEET 1 OF 3
ITEM

PART NO.

DESCRIPTION

1
2
2
3
4
5
6
7
8
9
10
11
12

524302424
580092015
580092016
504229298
580016584
580014009
580059493
580015529
580083156
524201323
580090886
258979300
580072684

Cab (With Steel Doors) .......................................................................................


Gas Spring (LH) .............................................................................................
Gas Spring (RH) .............................................................................................
Nut ..................................................................................................................
Washer ...........................................................................................................
Ball Stud .........................................................................................................
Plug ................................................................................................................
Grommet ........................................................................................................
Cover (Inner Rear) .........................................................................................
Grommet (Black) ............................................................................................
Hole Plug (Yellow) ..........................................................................................
Plug ................................................................................................................
Cover (Counterweight) ...................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
2
4
2
4
1
1
1
4
1
1

1-21

P19563

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-9)


SHEET 2 OF 3

1-22

2008 Yale Materials Handling Corporation

G813

04-08

P19563

CAB ASSEMBLY WITH STEEL DOORS


SHEET 2 OF 3
ITEM

PART NO.

DESCRIPTION

1
2
3
4
4
5
6
7
7
8
9
10
11
12

524302424
580077075
580077073
580077074
580077076
580077077
580077078
580077071
580015760
580015761
520042832
580022964
580077079
580077080
580077088

Cab (With Steel Doors) .......................................................................................


Spring (Coil) ...................................................................................................
Bushing ..........................................................................................................
Bushing ..........................................................................................................
Cover (RH) (Coil Spring) ................................................................................
Cover (LH) (Coil Spring) .................................................................................
Bracket (Fan) ..................................................................................................
Coat Hook ......................................................................................................
Hinge (LH) ......................................................................................................
Hinge (RH) .....................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Fan (Assembly) (FP19566 [Page 1-30]).......................................................
Seal ................................................................................................................
Wire Harness (Cab) (Lights) ...........................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
2
4
2
1
1
1
1
2
2
12
12
1
1
1

1-23

P19564

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-10)


SHEET 3 OF 3

1-24

2008 Yale Materials Handling Corporation

G813

04-08

P19564

CAB ASSEMBLY WITH STEEL DOORS


SHEET 3 OF 3
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

524302424
580077097
580077086
580077085
580077853
580077072
580077069
580069797
580077084
580077092
580077096
580077095
580077083
580069796
580077094
580080812
580088184

Cab (With Steel Doors) .......................................................................................


Cover ..............................................................................................................
Wiper Blade (Rear) .........................................................................................
Wiper Arm (Rear) ...........................................................................................
Reservoir (Washer Bottle with Pump) ............................................................
Connector .......................................................................................................
Cover (Front Wiper) ........................................................................................
Wiper Motor (Front) ........................................................................................
Wiper Motor (Rear) .........................................................................................
Liner (Rear Cover) ..........................................................................................
Hose ...............................................................................................................
Connector .......................................................................................................
Wiper Blade (Front) ........................................................................................
Wiper Arm (Front) ...........................................................................................
Trim (Front Window) .......................................................................................
Bolt (Striker) ...................................................................................................
Striker (Guard) ................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2

1-25

P19567

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-11)


WINDOWS

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

524302424
580077146
580087148
580077141
580077143
580077144
580077145
580094090
580077090
449007050
580014766
580077089
504574259

Cab (With Steel Doors) .......................................................................................


Sliding Window (RH Door) .............................................................................
Foam Lining (Skylight) ....................................................................................
Window (Skylight) ...........................................................................................
Window (Rear, Sliding) ...................................................................................
Sliding Window (LH Door) ..............................................................................
Window (Lower Door) .....................................................................................
Front Window .................................................................................................
Seal (Front Window) .......................................................................................
Screw (Front Window) ....................................................................................
Washer (Front Window) .................................................................................
Cap (Front Window) .......................................................................................
Nut (Front Window) ........................................................................................

1-26

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
1
1
1
6
6
6
6

G813

04-08

P19567

NOTES

G813

2008 Yale Materials Handling Corporation

1-27

P19565

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-12)


COVERS, SEALS, SHIMS, AND FASTENERS

1-28

2008 Yale Materials Handling Corporation

G813

04-08

P19565

CAB ASSEMBLY WITH STEEL DOORS


COVERS, SEALS, SHIMS, AND FASTENERS
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14

524302424
524260552
580073407
580030975
580073550
580051941
580056815
580060257
580083104
580056526
580073522
580059127
580066768
580056528
580074948

Cab (With Steel Doors) .......................................................................................


1
Fastener .........................................................................................................
6
Cover (Rear, Fabric) .......................................................................................
1
Screw (Button Head) ......................................................................................
3
Shim ...............................................................................................................
2
Capscrew .......................................................................................................
8
Capscrew .......................................................................................................
4
Sleeve (Hose) .................................................................................................
1
Bracket (Heater Hose) (Bulkhead) .................................................................
1
Handle (Grab) .................................................................................................
1
Shim ............................................................................................................... AR
Seal (Cowl) .....................................................................................................
2
Seal (Cowl) .....................................................................................................
2
Nut (Shoulder) ................................................................................................
2
Blanket (Hood) ...............................................................................................
1

G813

2008 Yale Materials Handling Corporation

QTY

1-29

P19566

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-13)


FAN

1-30

2008 Yale Materials Handling Corporation

G813

04-08

P19566

CAB ASSEMBLY WITH STEEL DOORS


FAN
ITEM

1
2
3
4

G813

PART NO.

DESCRIPTION

524302424
580077079
580077148
505968533
505968540
505968514

Cab (With Steel Doors) .......................................................................................


Fan (Assembly) ..............................................................................................
Fan .............................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
2

1-31

P19569

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-14)


RIGHT HAND DOOR COMPONENTS

1-32

2008 Yale Materials Handling Corporation

G813

04-08

P19569

CAB ASSEMBLY WITH STEEL DOORS


RIGHT HAND DOOR COMPONENTS
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13

524302424
580077119
504229298
580014009
580015530
580077100
580077099
580090494
580077122
580021345
580015531
937100903
580077121
520037891

Cab (With Steel Doors) .......................................................................................


Door (Assembly With Heater) (FP19570 [Page 1-34])..................................
Nut ..............................................................................................................
Ball Stud .....................................................................................................
Block ..........................................................................................................
Seal ............................................................................................................
Latch ..........................................................................................................
Door Key (One Per Cab) ............................................................................
Handle ........................................................................................................
Screw .........................................................................................................
Insert ..........................................................................................................
Nut ..............................................................................................................
Linkage (Door Latch) ..................................................................................
Capscrew ...................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
2
1
1
1
1
8
6
4
1
2

1-33

P19570

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-15)


RIGHT HAND DOOR HEATER COMPONENTS

1-34

2008 Yale Materials Handling Corporation

G813

04-08

P19570

CAB ASSEMBLY WITH STEEL DOORS


RIGHT HAND DOOR HEATER COMPONENTS
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
18
19
20

524302424
580077119
580077135
580077129
580077126
580077138
580077137
580077134
580085192
580077822
580077127
580089467
580077133
580077132
580021345
580077130
580077105
580077131
580077104
580077136
580077139
580077128

Cab (With Steel Doors) .......................................................................................


Door (Assembly With Heater) (FP19568 [Page 1-36])..................................
Seal ............................................................................................................
Hose ...........................................................................................................
Grommet ....................................................................................................
Hose ...........................................................................................................
Clamp .........................................................................................................
Fitting (Quick Disconnect) ..........................................................................
Quick Disconnect Fitting ............................................................................
Adapter .......................................................................................................
Heater ........................................................................................................
Knob ...........................................................................................................
Filter ...........................................................................................................
Cover ..........................................................................................................
Screw .........................................................................................................
Liner ...........................................................................................................
Retainer ......................................................................................................
Louver ........................................................................................................
Plug ............................................................................................................
Handle ........................................................................................................
Seal ............................................................................................................
Cover ..........................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
2
2
6
2
2
3
1
1
1
1
2
1
5
3
2
1
1
1

1-35

P19568

04-08

CAB ASSEMBLY WITH STEEL DOORS (FIGURE 1-16)


LEFT HAND DOOR COMPONENTS

1-36

2008 Yale Materials Handling Corporation

G813

04-08

P19568

CAB ASSEMBLY WITH STEEL DOORS


LEFT HAND DOOR COMPONENTS
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

524302424
580077098
504229298
580014009
580077104
580015530
580015531
580077100
580090494
580077103
580077099
580077101
580077106
520037891
580014013
580077105
580021345
580077102

Cab (With Steel Doors) .......................................................................................


Door (Left Hand) .............................................................................................
Nut ..............................................................................................................
Ball Stud .....................................................................................................
Plug ............................................................................................................
Block ..........................................................................................................
Insert ..........................................................................................................
Seal ............................................................................................................
Door Key (One Per Cab) ............................................................................
Seal (Upper LH) .........................................................................................
Latch ..........................................................................................................
Lever ..........................................................................................................
Seal (Lower LH Door) ................................................................................
Capscrew ...................................................................................................
Door Handle (With Latch) ...........................................................................
Retainer ......................................................................................................
Screw .........................................................................................................
Liner (LH Interior) .......................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
2
2
1
1
1
1
1
1
1
2
1
5
1
1

1-37

P19872

06-08

HEATER HOSE ARRANGEMENT (FIGURE 1-17)


GM 4.3L GASOLINE WITH CAB

1-38

2008 Yale Materials Handling Corporation

G813

06-08

P19872

HEATER HOSE ARRANGEMENT


GM 4.3L GASOLINE WITH CAB
ITEM
1
2
3
4
5
6
7

G813

PART NO.

DESCRIPTION

580052422
580041557
580052680
062159500
580050923
580083872
580072091

Hose ...................................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Tube ....................................................................................................................
Hose ...................................................................................................................
Tube ....................................................................................................................

2008 Yale Materials Handling Corporation

QTY
2
1
2
5
1
1
1

1-39

P19571

06-08

HEATER HOSE ARRANGEMENT (FIGURE 1-18)


CUMMINS QSB 3.3L DIESEL WITH CAB

1-40

2008 Yale Materials Handling Corporation

G813

06-08

P19571

HEATER HOSE ARRANGEMENT


CUMMINS QSB 3.3L DIESEL WITH CAB
ITEM
1
2
3
4
5
6
7

G813

PART NO.

DESCRIPTION

062159500
580092630
580066556
580042842
580092631
502600903
013393700
505970592

Clamp .................................................................................................................
4
Hose ...................................................................................................................
2
Clamp .................................................................................................................
4
Clamp .................................................................................................................
2
Bracket ................................................................................................................
1
Fitting ..................................................................................................................
2
Fitting ..................................................................................................................
1
Sealant ................................................................................................................ AR

2008 Yale Materials Handling Corporation

QTY

1-41

P19572

04-08

HEATER HOSE ARRANGEMENT (FIGURE 1-19)


GM 4.3L LPG WITH CAB

1-42

2008 Yale Materials Handling Corporation

G813

04-08

P19572

HEATER HOSE ARRANGEMENT


GM 4.3L LPG WITH CAB
ITEM
1
2
3
4
5
6

G813

PART NO.

DESCRIPTION

062159500
580052422
580026621
580049814
520036879
580047714

Clamp .................................................................................................................
Hose ...................................................................................................................
Nut ......................................................................................................................
Clip ......................................................................................................................
Strap ...................................................................................................................
Capscrew ............................................................................................................

2008 Yale Materials Handling Corporation

QTY
4
2
2
2
1
2

1-43

P19574

04-08

NON SUSPENSION SEAT (FIGURE 1-20)

1-44

2008 Yale Materials Handling Corporation

G813

04-08

P19574

NON SUSPENSION SEAT


ITEM

1
1
1
2
2
3
4
4
5
6

PART NO.
580086877
580086881
580049906
580049895
a 580049891
580049893
580049892
580062078
449015098
a 580087659
580090679
580059816
a 519996801
a 519996803

DESCRIPTION
Seat-Non Suspension (Vinyl) ..............................................................................
Seat-Non Suspension (Cloth) ..............................................................................
Kit-Seat Cushion (Vinyl) ..................................................................................
Kit-Seat Cushion (Cloth) .................................................................................
Sensor (Operator Presence) ...........................................................................
Hip Restraint (RH) ...........................................................................................
Hip Restraint (LH) ...........................................................................................
Kit-Seat Belt ....................................................................................................
Nut ...................................................................................................................
Stud .................................................................................................................
Kit-Seat Rail ....................................................................................................
Wire Harness ..................................................................................................
Information Case .............................................................................................
Cover (Information Case) ................................................................................

QTY
1
1
1
1
1
1
1
1
4
4
1
1
1
1

FOOTNOTES:
a Not Illustrated

G813

2008 Yale Materials Handling Corporation

1-45

P19575

04-08

SEMI SUSPENSION SEAT (FIGURE 1-21)


WITH AND WITHOUT ELECTRONIC CONTROLS

1-46

2008 Yale Materials Handling Corporation

G813

04-08

P19575

SEMI SUSPENSION SEAT


WITH AND WITHOUT ELECTRONIC CONTROLS
KEY:
A: With Hip Restraints
B: With Electronic Control Arm
ITEM

PART NO.

1
1
2
2
3
4
4
5
6
7
8
8
9
10
10
11
12
13

580086882
580086883
580086884
b 580086885
580051572
580051573
580049897
580049898
580062078
580051574
580051575
b 580018653
580049900
580090678
449015098
a 580087659
580026810
580059816
580080127
580040850
518791646
520041852
a 520041836
a 580049891
a 580078361
a 580049887

FOOTNOTES:
a Not Illustrated

G813

QTY
A
B

DESCRIPTION
Seat-Semi Suspension (Vinyl) ...................................................................
Seat-Semi Suspension (Cloth) ...................................................................
Seat-Semi Suspension (Vinyl) ...................................................................
Seat-Semi Suspension (Cloth) ...................................................................
Seat Cushion (Back Cushion) (Vinyl) ....................................................
Seat Cushion (Back Cushion) (Cloth) ....................................................
Hip Restraint (LH) ..................................................................................
Hip Restraint (RH) .................................................................................
Kit-Seat Belt ...........................................................................................
Seat Cushion (Vinyl) ..............................................................................
Seat Cushion (Cloth) .............................................................................
Guide .....................................................................................................
Knob ......................................................................................................
Kit-Seat Rail ...........................................................................................
Nut ..............................................................................................................
Stud ............................................................................................................
Clip .........................................................................................................
Wire Harness .........................................................................................
Wire Harness .........................................................................................
Nut .........................................................................................................
Capscrew ...............................................................................................
Information Case ...................................................................................
Kit-Shock Absorber ................................................................................
Sensor (Operator Presence) ..................................................................
Foam ......................................................................................................
Knob (Electronic Control Arm) ...............................................................

1
1
..
..
1
1
1
1
1
1
1
1
1
1
4
4
1
1
..
1
1
1
1
1
..
..

..
..
1
1
1
1
1
..
1
1
1
1
1
1
4
4
1
..
1
1
1
1
1
1
1
1

Not Used With 580086882

2008 Yale Materials Handling Corporation

1-47

P19576

04-08

FULL SUSPENSION SEAT (FIGURE 1-22)


WITH AND WITHOUT ELECTRONIC CONTROLS

1-48

2008 Yale Materials Handling Corporation

G813

04-08

P19576

FULL SUSPENSION SEAT


WITH AND WITHOUT ELECTRONIC CONTROLS
KEY:
A: Full Suspension (Vinyl)
B: Full Suspension (Cloth)
C: Full Suspension (Vinyl with Electronic Control Arm)
D: Full Suspension (Cloth with Electronic Control Arm)
ITEM

1
1
2
2
3
4
4
5
5
6
7
7
8

PART NO.
580060060
580060061
580068489
580068490
580014462
580014463
580014467
580014466
580062078
580049883
580051805
a 580049884
580014473
580057259
580014471
580059816
580080127
518793684
a 580026810
a 580026812
a 580040850
a 518791646
a 580018888
a 580049886
a 580049887
a 580014465
a 580013425
a 580071505
a 580013421
a 580013419
a 580013422
a 580013420
a 580013423
a 580057259
a 580065961

DESCRIPTION
Seat-Full Suspension (Vinyl) ....................................................
Seat-Full Suspension (Cloth) ....................................................
Seat-Full Suspension (Vinyl) ....................................................
Seat-Full Suspension (Cloth) ....................................................
Seat Cushion (Back Cushion, Vinyl) (Vinyl) .........................
Seat Cushion (Back Cushion, Cloth) (Cloth) ........................
Hip Restraint (LH) .................................................................
Hip Restraint (RH) ................................................................
Kit-Seat Belt ..........................................................................
Seat Cushion (Vinyl) .............................................................
Seat Cushion (Cloth) ............................................................
Sensor (Operator Presence) ................................................
Kit-Weight Adjuster ...............................................................
Knob .....................................................................................
Kit-Seat Rail ..........................................................................
Wire Harness ........................................................................
Wire Harness ........................................................................
Nut ............................................................................................
Clip ............................................................................................
Clip ............................................................................................
Nut ............................................................................................
Capscrew ..................................................................................
Kit-Gas Spring ..........................................................................
Cap (Electronic Control Arm) ....................................................
Knob (Electronic Control Arm) ..................................................
Information Case ......................................................................
Kit-Spring ..................................................................................
Weight Adjust Rack ..................................................................
Kit-Bumper ................................................................................
Kit-Boot .....................................................................................
Kit-Shaft and Bearing ................................................................
Kit-Bearing ................................................................................
Kit-Weight Adjuster ...................................................................
Knob .........................................................................................
Handle ......................................................................................

A
1
..
..
..
1
..
1
1
1
1
..
1
1
..
1
1
..
4
..
..
..
..
1
..
..
1
1
1
1
1
1
1
1
1
1

QTY
B
C
..
1
..
..
..
1
1
1
1
..
1
1
1
..
1
1
..
4
..
..
..
..
1
..
..
1
1
1
1
1
1
1
1
1
1

..
..
1
..
1
..
1
..
1
1
..
1
..
1
1
..
1
4
1
1
1
1
..
1
1
1
1
1
1
1
1
1
1
1
1

D
..
..
..
1
..
1
1
..
1
..
1
1
..
1
1
..
1
4
1
1
1
1
..
1
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a Not Illustrated

G813

2008 Yale Materials Handling Corporation

1-49

P19577

04-08

FULL SUSPENSION SWIVEL SEAT (FIGURE 1-23)


WITH AND WITHOUT ELECTRONIC CONTROLS

1-50

2008 Yale Materials Handling Corporation

G813

04-08

P19577

FULL SUSPENSION SWIVEL SEAT


WITH AND WITHOUT ELECTRONIC CONTROLS
KEY:
A: With Hip Restraints
B: With Electronic Controls
ITEM

1
1
2
2
2
3
3
4
5
6
7
8
8
9
10
11

PART NO.
580060074
580060075
580068631
580068633
580014462
580014463
580049883
580051805
580049884
580014467
580014466
580062078
580014473
518793684
580014471
580059816
580080127
518791646
580026812
580040850
a 580018888
a 580043895
a 580049887
a 580078361
a 580018888
a 580049884
a 580057259
a 580013425
a 580089324
a 580071505
a 580013419
a 580013423
a 580014473
a 580013422
a 580013420
a 580013421
a 580065961
a 580014465

DESCRIPTION
Seat-Full Suspension (Vinyl) ......................................................................
Seat-Full Suspension (Cloth) .....................................................................
Seat-Full Suspension (Vinyl) ......................................................................
Seat Assy (Cloth) .......................................................................................
Seat Cushion (Back Cushion, Vinyl) ......................................................
Seat Cushion (Back Cushion, Cloth) .....................................................
Seat Cushion (Vinyl) ..............................................................................
Seat Cushion (Cloth) .............................................................................
Sensor (Operator Presence) .............................................................
Hip Restraint (LH) ..................................................................................
Hip Restraint (RH) .................................................................................
Kit-Seat Belt ...........................................................................................
Kit-Weight Adjuster ................................................................................
Nut .........................................................................................................
Kit-Seat Rail ...........................................................................................
Wire Harness .........................................................................................
Wire Harness .........................................................................................
Capscrew ...................................................................................................
Clip .............................................................................................................
Nut ..............................................................................................................
Kit-Gas Spring ............................................................................................
Lever (Swivel Release) ..............................................................................
Knob (Electronic Control Arm) ...................................................................
Foam ..........................................................................................................
Kit-Gas Spring ............................................................................................
Sensor (Operator Presence) ......................................................................
Knob ...........................................................................................................
Kit-Spring ...................................................................................................
Kit-Swivel Seat Full Susp ...........................................................................
Weight Adjust Rack ...............................................................................
Kit-Boot ..................................................................................................
Kit-Weight Adjuster ................................................................................
Kit-Weight Adjuster (Handle) ......................................................................
Kit-Shaft and Bearing .................................................................................
Kit-Bearing .................................................................................................
Kit-Bumper .................................................................................................
Handle ........................................................................................................
Information Case ........................................................................................

QTY
A
B
1
1
..
..
1
1
1
1
1
1
1
1
1
4
1
1
..
1
1
1
1
1
..
..
1
1
1
1
1
1
1
1
1
1
1
1
1
1

..
..
1
1
1
1
1
1
1
1
..
1
..
4
1
..
1
1
1
1
..
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
..

FOOTNOTES:
a Not Illustrated

G813

2008 Yale Materials Handling Corporation

1-51

P19578

04-08

LABELS (FIGURE 1-24)


EXTERIOR

1-52

2008 Yale Materials Handling Corporation

G813

04-08

P19578

LABELS
EXTERIOR
KEY:
A: Overhead Guard or Cab with PVC Doors
B: Cab with Steel Doors
ITEM

PART NO.

1
1
1
1
1
1
1
1
1
1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
15
16
17
17
17
18
19
20
21
22
23
24
25

d 524236525
524236522
d 524265464
524265461
d 524236526
524236523
d 524265465
524265462
d 524236527
524236524
b 580001007
580026934
505976530
505977565
580056514
580056515
524310789
580056532
505976556
505976545
518806645
524208880
580057342
580058357
e 580058773
c 580059788
504231248
505977525
505978586
505978570
504231252
580058821
524208881
504231215
580055312
504231296
a. . . . .
505976566
505974597

Label (Veracitor 80VX) (RH) ......................................................................


Label (80VX) (LH) ......................................................................................
Label (Veracitor 90VX) (RH) ......................................................................
Label (90VX) (LH) ......................................................................................
Label (Veracitor 100VX) (RH) ....................................................................
Label (100VX) (LH) ....................................................................................
Label (Veracitor 110VX) (RH) ....................................................................
Label (110VX) (LH) ....................................................................................
Label (Veracitor120VX) (RH) .....................................................................
Label (120VX) (LH) ....................................................................................
Label (Ether Warning) ................................................................................
Nameplate (LP Tank) .................................................................................
Rivet ...........................................................................................................
Label (Flammable LP-Gas) ........................................................................
Label (Unleaded Fuel Only) .......................................................................
Label (Diesel Fuel Only) .............................................................................
Label (Yale Logo) .......................................................................................
Fastener .....................................................................................................
Label (Fan Warning) ..................................................................................
Label (Antifreeze) .......................................................................................
Label (Boron-Free Anti-Freeze) .................................................................
Label (Yale) ................................................................................................
Label (Joystick Warning) ............................................................................
Label (Locking Gas Spring) ........................................................................
Label (Hood Opening) ................................................................................
Label (Swivel Seat) ....................................................................................
Label (No Riders) .......................................................................................
Label (Type GS) .........................................................................................
Label (Type LPS) .......................................................................................
Label (Type DS) .........................................................................................
Label (Pinch Point) .....................................................................................
Label (Mast Warning) (On Cowl) ................................................................
Label (Yale) ................................................................................................
Label (Mast Warning) .................................................................................
Label (Operator Warning) ..........................................................................
Label (Operator Restraint) .........................................................................
Label (Overhead Guard) ............................................................................
Label (Fan Warning) ..................................................................................
Label (Lifting Eye) (Not Illustrated) .............................................................

FOOTNOTES:
a Contact your local Yale dealer
b Diesel Only
c For Use With Swivel Seats Only

G813

QTY
A
B

DESCRIPTION

d
e

1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
4
1
1
1
1
2
2
2
2
2
2
2
1
1
2
1
1
1

2
..
2
..
2
..
2
..
2
..
1
1
2
1
1
1
1
2
2
1
1
4
1
1
1
1
2
2
2
2
2
2
2
1
1
2
1
1
1

Label applied to Door on Cabs with Steel Doors


LPG Only

2008 Yale Materials Handling Corporation

1-53

P19579

04-08

LABELS (FIGURE 1-25)


INTERIOR

1-54

2008 Yale Materials Handling Corporation

G813

04-08

P19579

LABELS
INTERIOR
ITEM

PART NO.

1
1
2
3
4
5
6
7
8
9
10
11
12

b. . . . .
505976530
580008064
520045130
524232141
a 524232161
a 524232201
a 524265153
504231265
524162256
580056430
580008338
505977581

DESCRIPTION
Nameplate ...........................................................................................................
Rivet ....................................................................................................................
Nameplate (Plastic Plate) ....................................................................................
Label (Drive Train Protection) .............................................................................
Label (Standard Transmission) ...........................................................................
Label (Techtronix 100 Transmission) ..................................................................
Label (Techtronix 200X Transmission) ................................................................
Label (Techtronix 100X Transmission) ................................................................
Label (Nameplate Tag) ........................................................................................
Label (Patents and Trademarks) .........................................................................
Label (Parking Brake Warning) ...........................................................................
Label (Battery Switch) (Safety Trucks Only) .......................................................
Label (Radial Tire Warning) ................................................................................

FOOTNOTES:
a Electronic Transmission

G813

QTY

1
4
1
1
1
1
1
1
1
1
1
1
1

Please Contact Your Local Yale Dealer

2008 Yale Materials Handling Corporation

1-55

P19581

04-08

ELECTRONIC LEVER LABELS (FIGURE 1-26)


MINI LEVERS

1-56

2008 Yale Materials Handling Corporation

G813

04-08

P19581

ELECTRONIC LEVER LABELS


MINI LEVERS
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

580058930
580055171
580055170
580055174
580069759
580055172
580055173
580055175
580055177
580055178
580055179
580069753

Label (Hoist and Tilt) ...........................................................................................


Label (Reach) .....................................................................................................
Label (Swing) ......................................................................................................
Label (Push/Pull) ................................................................................................
Label (Clamp) .....................................................................................................
Label (Load Stabilizer) ........................................................................................
Label (Scoop) .....................................................................................................
Label (Upender) ..................................................................................................
Label (Rotate) .....................................................................................................
Label (Side-Shift) ................................................................................................
Label (Fork Spread) ............................................................................................
Label (Hoist and Tilt with Return to Set Tilt) .......................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
1
1
1
1
1
1

1-57

P19580

04-08

CONTROL LEVER LABELS (FIGURE 1-27)


MANUAL HYDRAULICS

1-58

2008 Yale Materials Handling Corporation

G813

04-08

P19580

CONTROL LEVER LABELS


MANUAL HYDRAULICS
ITEM
1
2
3
3
3
3
3
3
3
3
3
3

PART NO.
580051779
580051780
580051781
580051783
580051784
580051785
580051786
580051787
580051788
580051789
580051790
580051791
a 580052203

DESCRIPTION
Lens (Lift) ............................................................................................................
Lens (Tilt) ............................................................................................................
Lens (Reach) .......................................................................................................
Lens (Swing) .......................................................................................................
Lens (Load Stabilizer) .........................................................................................
Lens (Scoop) .......................................................................................................
Lens (Upender) ...................................................................................................
Lens (Push/Pull) ..................................................................................................
Lens (Clamp) .......................................................................................................
Lens (Rotate) .......................................................................................................
Lens (Side-Shift) ..................................................................................................
Lens (Fork Spread) .............................................................................................
Lens (Blank) ........................................................................................................

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a Not Illustrated

G813

2008 Yale Materials Handling Corporation

1-59

P19585

04-08

FORKS (FIGURE 1-28)


STANDARD TAPER CLASS III

KEY:
A: 125 mm x 50 mm (5 in. x 2 in.)
B: 150 mm x 50 mm (6 in x 2 in.)
ITEM
1
1
1
1
1
1
1
1
2
3
4
5

1-60

QTY
A
B

PART NO.

DESCRIPTION

518688602
518688603
518688604
518717602
518717603
518717604
518717605
518717607
580006844
580006843
580006842
580006841

Fork (42 in.) ................................................................................................


Fork (48 in.) ................................................................................................
Fork (54 in.) ................................................................................................
Fork (42 in) .................................................................................................
Fork (48 in) .................................................................................................
Fork (54 in.) ................................................................................................
Fork (60 in.) ................................................................................................
Fork (72 in.) ................................................................................................
Roll Pin .......................................................................................................
Latch ..........................................................................................................
Spring .........................................................................................................
Fork (Pin) ...................................................................................................

2
2
2
..
..
..
..
..
1
1
1
1

..
..
..
2
2
2
2
2
1
1
1
1

580006840

Kit-Latch (Class III And IV) .........................................................................

2008 Yale Materials Handling Corporation

G813

04-08

P19586

FORKS (FIGURE 1-29)


STANDARD TAPER CLASS IV

KEY:
A: 125 mm x 50 mm (5 in x 2 in.)
B: 150 mm x 60 mm (6 in. x 2.4 in.)
ITEM
1
1
1
1
1
1
1
1
1
2
3
4
5

G813

QTY
A
B

PART NO.

DESCRIPTION

518688602
518688603
518688604
518688605
505849502
505849503
505849504
505849505
505849507
580006844
580006843
580006842
580006841

Fork (42 in.) ................................................................................................


Fork (48 in.) ................................................................................................
Fork (54 in.) ................................................................................................
Fork (60 in.) ................................................................................................
Fork (42 in.) ................................................................................................
Fork (48 in.) ................................................................................................
Fork (54 in.) ................................................................................................
Fork (60 in.) ................................................................................................
Fork (72 in.) ................................................................................................
Roll Pin .......................................................................................................
Latch ..........................................................................................................
Spring .........................................................................................................
Fork (Pin) ...................................................................................................

2
2
2
2
..
..
..
..
..
1
1
1
1

..
..
..
..
2
2
2
2
2
1
1
1
1

580006840

Kit-Latch (Class III And IV) .........................................................................

2008 Yale Materials Handling Corporation

1-61

P19587

04-08

FORKS (FIGURE 1-30)


POLISHED FORK WITH FULL BOTTOM TAPER CLASS III AND IV

KEY:
A: 200 x 40 Class III ( 8 in. x 1.6 in.)
B: 250 x 40 Class IV (10 in x 1.6 in.)
ITEM
1
1
1
1
2
3
4
5

1-62

QTY
A
B

PART NO.

DESCRIPTION

524139139
524139140
524139141
524139142
580006844
580006843
580006842
580006841

Fork (47.5 in.) .............................................................................................


Fork (54 in.) ................................................................................................
Fork (47.5 in.) .............................................................................................
Fork (54 in.) ................................................................................................
Roll Pin .......................................................................................................
Latch ..........................................................................................................
Spring .........................................................................................................
Fork (Pin) ...................................................................................................

2
2
..
..
1
1
1
1

..
..
2
2
1
1
1
1

580006840

Kit-Latch (Class III And IV) .........................................................................

2008 Yale Materials Handling Corporation

G813

04-08

P19587

NOTES

G813

2008 Yale Materials Handling Corporation

1-63

P19588

04-08

LOAD BACKREST EXTENSION (FIGURE 1-31)

1-64

2008 Yale Materials Handling Corporation

G813

04-08

P19588

LOAD BACKREST EXTENSION


ITEM
1
1
1
1
1
1
1
1
1
2
3
3
4
5

PART NO.
b 504314701
b 504314703
bd 524139478
bd 524139480
a 504314705
a 504314706
a 504314707
ad 524139001
ad 524139002
580013508
504233271
c 061278200
449022017
580033885

DESCRIPTION
Load Backrest (48 in.) Class III ...........................................................................
Load Backrest (60 in.) Class III ...........................................................................
Load Backrest (48 in.) Class III ...........................................................................
Load Backrest (60 in.) Class III ...........................................................................
Load Backrest (48 in.) Class IV ...........................................................................
Load Backrest (54 in.) Class IV ...........................................................................
Load Backrest (60 in.) Class IV ...........................................................................
Load Backrest (54 in.) Class IV ...........................................................................
Load Backrest (60 in.) Class IV ...........................................................................
Capscrew (Side-Shift Carriage) ...........................................................................
Washer ................................................................................................................
Washer ................................................................................................................
Lockwasher .........................................................................................................
Nut .......................................................................................................................

FOOTNOTES:
a GP/GLP/GDP100-120VX
b GP/GLP/GDP80-90VX

G813

QTY

c
d

1
1
1
1
1
1
1
1
1
4
4
4
4
4

Optional
Polished Fork with Full Bottom Taper

2008 Yale Materials Handling Corporation

1-65

P19588

04-08

NOTES

1-66

2008 Yale Materials Handling Corporation

G813

SECTION 2

ENGINE ASSEMBLY

CONTENTS

SECTION 2
ENGINE ASSEMBLY
DESCRIPTION

PAGE

AIR INTAKE MANIFOLD


CUMMINS QSB 3.3L DIESEL .....................................................................................................................
ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG - SHEET 1 OF 3 ......................................................................................
GM 4.3L, GASOLINE AND LPG - SHEET 2 OF 3 ......................................................................................
GM 4.3L, GASOLINE AND LPG - SHEET 3 OF 3 ......................................................................................
CAMSHAFT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG ..................................................................................................................
COIL ASSEMBLY
GM 4.3L GASOLINE AND LPG ..................................................................................................................
CRANKCASE BREATHER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
CRANKSHAFT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
CYLINDER BLOCK
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
CYLINDER HEAD
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
ENGINE MOUNTING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L, GASOLINE AND LPG .................................................................................................................
EXHAUST MANIFOLD
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FAN ASSEMBLY
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG ..................................................................................................................
FLYWHEEL AND HOUSING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L GASOLINE AND LPG ..................................................................................................................
FRONT GEAR HOUSING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
LIFTING BRACKET
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL FILTER AND COOLER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL LEVEL GAUGE
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL PAN
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
OIL PUMP
GM 4.3L GASOLINE AND LPG ..................................................................................................................
OIL PUMP AND FRONT GEAR COVER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................

G813

2008 Yale Materials Handling Corporation

2-70
2-4
2-8
2-10
2-32
2-20
2-23
2-62
2-60
2-42
2-18
2-44
2-16
2-38
2-14
2-72
2-34
2-12
2-30
2-28
2-56
2-37
2-48
2-52
2-50
2-26
2-46

2-1

CONTENTS

SECTION 2
ENGINE ASSEMBLY
DESCRIPTION

PAGE

PISTON AND CONNECTING ROD


CUMMINS QSB 3.3L DIESEL .....................................................................................................................
ROCKER ARM SHAFT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
STARTING AID
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
THERMOSTAT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
TURBOCHARGER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
TURBOCHARGER PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
VALVE COVER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
VALVE COVER AND INLET MANIFOLD
GM 4.3L GASOLINE AND LPG ..................................................................................................................
VIBRATION DAMPER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
WATER PUMP AND PULLEY
CUMMINS QSB 3.3L DIESEL .....................................................................................................................

2-2

2008 Yale Materials Handling Corporation

2-54
2-36
2-64
2-39
2-66
2-68
2-58
2-24
2-65
2-40

G813

CONTENTS

NOTES

G813

2008 Yale Materials Handling Corporation

2-3

P19596

05-08

ASSEMBLED ENGINE (FIGURE 2-1)


GM 4.3L, GASOLINE AND LPG SHEET 1 OF 3

2-4

2008 Yale Materials Handling Corporation

G813

05-08

P19596

ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG SHEET 1 OF 3
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

580092555
580092554
580047919
580039438
580052999
.....
580072019
580072018
580075007
580050409
580043001
580027572
580071204
449022013
059079500
580008487
580000341
900011268
580025194
580079180
502566901
580063934
580047714
580075397
580070456
580073942
580070455
580049387
580073538
580036662
580073539
580049106
580052711
.....
580039672
580053099
580037180
580047182
580004502
580042922
449021001
449015098
580075454
580085521
580052062
900015229
580041258
900011247
580085520
580087447

Engine Assy-Gas .................................................................................................


Engine Assy-LPG ................................................................................................
Nut .......................................................................................................................
Capscrew ............................................................................................................
Cap (Vacuum Port) ..............................................................................................
Wire Harness Spark Plug LH ..............................................................................
Clamp ..................................................................................................................
Clamp ..................................................................................................................
Bracket ................................................................................................................
Bracket ................................................................................................................
Bracket ................................................................................................................
Nut .......................................................................................................................
Stud .....................................................................................................................
Lockwasher .........................................................................................................
Capscrew ............................................................................................................
Washer ................................................................................................................
Capscrew ............................................................................................................
Pulley ...................................................................................................................
Spacer .................................................................................................................
Fan ......................................................................................................................
Washer ................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Fan Mount (FP19599 [Page 2-12])....................................................................
Stud .....................................................................................................................
Belt Tensioner .....................................................................................................
Stud .....................................................................................................................
Capscrew ............................................................................................................
V-Belt ...................................................................................................................
Capscrew ............................................................................................................
Bracket (Alternator) .............................................................................................
Thermostat Housing ............................................................................................
Thermostat (By Pass Type 197 degree with seal) ..............................................
Wire Harness Spark Plug RH ..............................................................................
Alternator .............................................................................................................
Fan Pulley ...........................................................................................................
Capscrew ............................................................................................................
Spacer .................................................................................................................
Capscrew ............................................................................................................
Pulley (Water Pump) ...........................................................................................
Washer ................................................................................................................
Nut .......................................................................................................................
Manifold (Exhaust) ..............................................................................................
Exhaust Shield ....................................................................................................
Shield ..................................................................................................................
Bolt ......................................................................................................................
Gasket .................................................................................................................
Clamp ..................................................................................................................
Dipstick Tube .......................................................................................................
Dipstick ................................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
6
6
1
1
2
1
1
2
1
5
2
3
3
1
1
1
1
1
4
4
4
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
12
2
1
1
1
2-5

P19596

05-08

ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG SHEET 1 OF 3
ITEM

PART NO.

DESCRIPTION

QTY

49
50
51
52
53
54
55
55
55
56
57

900011253
580041257
580039900
580049173
505970592
580030966
580080122
580080121
580049105
580048863
580049011
a 580072047
a 505971582

Shield ..................................................................................................................
Gasket .................................................................................................................
Capscrew ............................................................................................................
Sensor (Coolant Temperature) ............................................................................
Sealant ................................................................................................................
Capscrew ............................................................................................................
Adapter (Gasoline) ..............................................................................................
Adapter (LPG) .....................................................................................................
Sleeve .............................................................................................................
Gasket .................................................................................................................
Capscrew ............................................................................................................
Screw ..................................................................................................................
Clamp ..................................................................................................................

2
2
3
1
AR
2
1
1
2
1
2
4
2

580072615

Kit-Ignition Cable (Spark Plug Wires and Coil Wire) ...........................................

FOOTNOTES:
a Not Illustrated

2-6

2008 Yale Materials Handling Corporation

G813

05-08

P19596

NOTES

G813

2008 Yale Materials Handling Corporation

2-7

P19597

05-08

ASSEMBLED ENGINE (FIGURE 2-2)


GM 4.3L, GASOLINE AND LPG SHEET 2 OF 3

2-8

2008 Yale Materials Handling Corporation

G813

05-08

P19597

ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG SHEET 2 OF 3
KEY:
A: Gasoline
B: LPG
QTY
A
B

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
10
11
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

580092555
580092554
501884908
580047919
580046499
580072090
580073352
580073353
580059320
505970592
580051890
580077675
580077676
580039900
580086129
580086130
580007683
580000338
580065523
580065858
580046654
900003231
580072047
580070000
580042354
580050410
511405800
580046629
580043696
580042867
580039900
580065981

Engine Assy-Gas .......................................................................................


1
Engine Assy-LPG .......................................................................................
..
Fitting .........................................................................................................
1
Nut ..............................................................................................................
1
Filler Neck ..................................................................................................
1
Screw .........................................................................................................
4
Bracket .......................................................................................................
1
Bracket .......................................................................................................
1
Fitting .........................................................................................................
1
Sealant ....................................................................................................... AR
Pressure Transducer (Engine Oil Pressure) ..............................................
1
Wire Harness (Engine) (FP19744 [Page 6-66])........................................
1
Wire Harness (Engine) (FP19745 [Page 6-70])........................................
..
Capscrew ...................................................................................................
3
Engine Control Module ...............................................................................
..
Engine Control Module ...............................................................................
1
Clamp .........................................................................................................
2
Screw .........................................................................................................
2
Bracket .......................................................................................................
1
Tube ...........................................................................................................
1
Tube ...........................................................................................................
1
Clamp .........................................................................................................
1
Screw .........................................................................................................
2
Bracket .......................................................................................................
1
Hose ...........................................................................................................
1
Retainer (Three Wire Clip) .........................................................................
1
Clamp (Worm Screw) .................................................................................
4
Hose ...........................................................................................................
1
Elbow .........................................................................................................
1
Fitting .........................................................................................................
1
Capscrew ...................................................................................................
1
Adapter .......................................................................................................
1

G813

2008 Yale Materials Handling Corporation

..
1
..
1
1
4
1
1
1
AR
1
..
1
3
1
..
..
2
..
..
..
..
2
..
..
..
..
..
..
..
..
1

2-9

P19598

05-08

ASSEMBLED ENGINE (FIGURE 2-3)


GM 4.3L, GASOLINE AND LPG SHEET 3 OF 3

2-10

2008 Yale Materials Handling Corporation

G813

05-08

P19598

ASSEMBLED ENGINE
GM 4.3L, GASOLINE AND LPG SHEET 3 OF 3
ITEM

1
1
2
3
4
5
6
7
8
9
10

PART NO.
580092555
580092554
580039890
a 580039890
b 580060284
580066710
580047919
580039438
b 580072091
b 580060283
b 580030969
b 580054232
580060285
c 580049011

FOOTNOTES:
a Gasoline Engine Only
b LPG Engine

G813

DESCRIPTION

QTY

Engine Assy-Gas .................................................................................................


Engine Assy-LPG ................................................................................................
Hose Clamp .........................................................................................................
Hose Clamp .........................................................................................................
Hose ....................................................................................................................
Module (Injectior Driver) ......................................................................................
Nut .......................................................................................................................
Capscrew ............................................................................................................
Tube ....................................................................................................................
Tube ....................................................................................................................
Capscrew ............................................................................................................
Fitting ...................................................................................................................
Cap ......................................................................................................................
Capscrew ............................................................................................................

1
1
2
1
1
2
2
2
1
1
1
1
1
3

Not Illustrated

2008 Yale Materials Handling Corporation

2-11

P19599

05-08

FAN MOUNT ASSEMBLY (FIGURE 2-4)


GM 4.3L GASOLINE AND LPG

2-12

2008 Yale Materials Handling Corporation

G813

05-08

P19599

FAN MOUNT ASSEMBLY


GM 4.3L GASOLINE AND LPG
ITEM
1
2
3
4
5
6
7
8
9

G813

PART NO.

DESCRIPTION

580070454
580067616
580067641
520426863
580067617
580067615
502398908
449001125
640046913
501702901

Fan Mount ...........................................................................................................


1
Bracket ...........................................................................................................
1
Ball Bearing ....................................................................................................
1
Bearing ...........................................................................................................
1
Spacer ............................................................................................................
1
Shaft ...............................................................................................................
1
Washer ...........................................................................................................
1
Capscrew .......................................................................................................
1
Snap Ring .......................................................................................................
1
Loctite ............................................................................................................. AR

2008 Yale Materials Handling Corporation

QTY

2-13

P19595

05-08

ENGINE MOUNTING (FIGURE 2-5)


GM 4.3L, GASOLINE AND LPG

2-14

2008 Yale Materials Handling Corporation

G813

05-08

P19595

ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG
ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
7
8
9
10
11

580092555
580092554
580059353
580059355
580086924
931017919
580027945
580048458
580051383
580051384
580050042
580059828
580063961
580051941

Engine Assy-Gas ................................................................................................


Engine Assy-LPG ...............................................................................................
Mount (LH) .....................................................................................................
Mount (RH) .....................................................................................................
Bracket (Cross Member) ................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Isolator ............................................................................................................
Nut (Flange) ...................................................................................................
Dowel .............................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
2
2
4
4
2
2
4
6
4

2-15

P19601

05-08

CYLINDER HEAD (FIGURE 2-6)


GM 4.3L GASOLINE AND LPG

2-16

2008 Yale Materials Handling Corporation

G813

05-08

P19601

CYLINDER HEAD
GM 4.3L GASOLINE AND LPG
KEY:
A: Gasoline
B: LPG
ITEM

PART NO.

DESCRIPTION

QTY
A
B

1
1
2
2
3
4
4
5
6
7
8
8
9
10

580092555
580092554
580014838
580079540
520046863
580079539
520046837
520046832
580026863
520046833
520053823
520046835
520046836
580090276
580008775
580020930

Engine Assy-Gas .......................................................................................


Engine Assy-LPG .......................................................................................
Cylinder Head ........................................................................................
Cylinder Head ........................................................................................
Bolt .........................................................................................................
Rocker Arm ............................................................................................
Valve Stop (Valve) .................................................................................
Exhaust Valve ........................................................................................
Exhaust Valve ........................................................................................
Inlet Valve ..............................................................................................
Cap ........................................................................................................
Seal (Black) (Intake) ..............................................................................
Spring ....................................................................................................
Spring ....................................................................................................
Seal (Orange) (Exhaust) ........................................................................
Support (Rocker Arm) ............................................................................

1
..
2
..
4
12
24
6
..
6
12
12
12
..
12
2

G813

2008 Yale Materials Handling Corporation

..
1
..
2
4
12
24
..
6
6
12
12
..
12
12
2

2-17

P19602

07-08

CYLINDER BLOCK (FIGURE 2-7)


GM 4.3L GASOLINE AND LPG

2-18

2008 Yale Materials Handling Corporation

G813

07-08

P19602

CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG
ITEM

1
2
2
2
3
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

G813

PART NO.

DESCRIPTION

580092555
580092554
.....
520047875
520047876
580071200
520047877
520047878
900005237
580001744
580015148
520047880
580008777
900005280
900005254
580048804
580009266
520047888
580032627
900005256
900005255
900005257
580000316
580026803
900005280
900005278
580008599
580000309
580008600
900006219
900006220
900006251
580026931
520043812

Engine Assy-Gas ................................................................................................


Engine Assy-LPG ...............................................................................................
Short Block Assembly ....................................................................................
Kit-Piston (Standard) ..................................................................................
Kit-Piston (0.020 O/S) (0,5 mm) .................................................................
Kit-Piston (0.005 in O/S) ............................................................................
Kit-Piston Ring (Standard) .........................................................................
Kit-Piston Ring (0.020 O/S) (0,5 mm) ........................................................
Piston Rod ..................................................................................................
Bolt .........................................................................................................
Nut .........................................................................................................
Piston Rod Bearing (Connecting Rod) (Standard) .....................................
Crankshaft ..................................................................................................
Plug ............................................................................................................
Bolt .............................................................................................................
Kit-Crankshaft Bearing (Standard) .............................................................
Kit-Crankshaft Bearing (0.020 in. O/S) (Crankshaft) ..................................
Bearing Set (.010 in.O/S) (Crankshaft) ......................................................
Valve ..........................................................................................................
Pin ..............................................................................................................
Plug ............................................................................................................
Pin ..............................................................................................................
Key .................................................................................................................
Gasket ............................................................................................................
Plug ................................................................................................................
Pin ..................................................................................................................
Retainer ..........................................................................................................
Stud ............................................................................................................
Seal ............................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Plug ................................................................................................................
Nut ..................................................................................................................
Plug (Not Illustrated) .......................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
6
6
6
6
6
6
2
2
1
1
3
10
3
3
1
1
4
1
2
1
1
2
1
1
2
1
1
1
4
1
8

2-19

P19603

06-08

CAMSHAFT AND OIL PAN (FIGURE 2-8)


GM 4.3L GASOLINE AND LPG

2-20

2008 Yale Materials Handling Corporation

G813

06-08

P19603

CAMSHAFT AND OIL PAN


GM 4.3L GASOLINE AND LPG
ITEM

PART NO.

DESCRIPTION

1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
31
32
33
34
35
36
37
37
37
38
39
40
41
41
42
43

580092555
580092554
580071203
900005282
580088767
.....
.....
.....
900005286
900005287
900005288
580001617
580001619
900015229
580088774
580088773
580008575
520046840
062159500
900015240
900006233
900006234
900006240
520046852
900006239
900006236
580000318
900005255
900006211
900006282
520046841
580088846
580009275
580009276
580088845
520046851
520042866
580032622
580088847
580032621
580088831
580079953
580079956
520046844
900006213
520046854
900006231
580001039
580071205
580032619

Engine Assy-Gas ................................................................................................


Engine Assy-LPG ...............................................................................................
Camshaft ........................................................................................................
Pin ..............................................................................................................
Kit-Repair Cable Chain ...................................................................................
Timing Chain ..............................................................................................
Sprocket .....................................................................................................
Sprocket .....................................................................................................
Bolt .................................................................................................................
Bolt .................................................................................................................
Retainer ..........................................................................................................
Bearing ...........................................................................................................
Bearing ...........................................................................................................
Bolt .................................................................................................................
Water Pump ...................................................................................................
Gasket ........................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Clamp .............................................................................................................
Cap .................................................................................................................
Bolt .................................................................................................................
Kit-Gear (Balancer) ........................................................................................
Bolt .................................................................................................................
Retainer ..........................................................................................................
Bearing ...........................................................................................................
Shaft ...............................................................................................................
Bearing .......................................................................................................
Plug ................................................................................................................
Fitting ..............................................................................................................
Oil Filter ..........................................................................................................
Engine Oil Pump (FP19605 [Page 2-26])......................................................
Oil Pan ............................................................................................................
Screw .........................................................................................................
Gasket ........................................................................................................
Gasket ............................................................................................................
Bolt .................................................................................................................
Nut ..................................................................................................................
Bolt .................................................................................................................
Sensor (Camshaft Position) ...........................................................................
O-Ring ............................................................................................................
Engine Cover (Front Cover) ...........................................................................
Bracket .......................................................................................................
Engine Cover .............................................................................................
Bolt .............................................................................................................
Bolt .............................................................................................................
Grommet ....................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Damper ...........................................................................................................
O-Ring (Crankshaft Position Sensor) .............................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
1
1
3
2
1
2
1
4
1
1
1
10
1
1
6
1
2
1
1
1
1
2
1
1
1
1
1
1
1
10
1
1
1
1
1
1
1
4
2
6
1
1
1
1
2-21

P19603

06-08

CAMSHAFT AND OIL PAN


GM 4.3L GASOLINE AND LPG
ITEM

PART NO.
900005294
580088832
580088833

2-22

DESCRIPTION
Stud (not illustrated) .......................................................................................
Pin (not illustrated) .........................................................................................
Gasket (not illustrated) ...................................................................................

2008 Yale Materials Handling Corporation

QTY
1
2
1

G813

06-08

P19604

COIL ASSEMBLY (FIGURE 2-9)


GM 4.3L GASOLINE AND LPG

ITEM

G813

PART NO.

DESCRIPTION

580052474
580053965
900006264
580053966
580053967
580053968
580053969
900006280
580053970

Ignition Coil .........................................................................................................


Bracket ...........................................................................................................
Bolt .................................................................................................................
Module ............................................................................................................
Heatsink .........................................................................................................
Screw .............................................................................................................
Ignition Coil .....................................................................................................
Nut ..................................................................................................................
Bracket ...........................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
4
1
1
2
1
1
1

2-23

P19606

07-08

VALVE COVER AND INLET MANIFOLD (FIGURE 2-10)


GM 4.3L GASOLINE AND LPG

2-24

2008 Yale Materials Handling Corporation

G813

07-08

P19606

VALVE COVER AND INLET MANIFOLD


GM 4.3L GASOLINE AND LPG
ITEM

1
2
3
3
3
4
5
6
7
8
9
10
11
12
12
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27
28
29

PART NO.
580092555
580092554
524155833
520046856
580046499
900006247
580088849
580048919
900006248
900006250
900011248
580075019
580052474
520046857
900006256
580089120
580089116
580089121
580048879
900006257
a 520042867
a 900006272
a 900006259
580014840
520046862
520046863
520046864
520046865
580071308
580014838
580079540
580014841
580085520
580087447
900011247
580063369
520046860

DESCRIPTION
Engine Assy-Gas .................................................................................................
Engine Assy-LPG ................................................................................................
Cover (LH) .......................................................................................................
Cover (RH) ......................................................................................................
Filler Neck .......................................................................................................
Cap ..................................................................................................................
Cap ..................................................................................................................
Distributor ........................................................................................................
Gasket .............................................................................................................
Grommet .........................................................................................................
Fitting ..............................................................................................................
Spark Plug .......................................................................................................
Ignition Coil .....................................................................................................
Grommet .........................................................................................................
Bolt ..................................................................................................................
Manifold Assy ..................................................................................................
Intake Manifold (Lower) ..............................................................................
Intake Manifold (Upper) ..............................................................................
Sensor (Temperature manifold absolute pressure) .........................................
Gasket .............................................................................................................
Bolt (Long) .......................................................................................................
Bolt (Medium) ..................................................................................................
Bolt (Short) ......................................................................................................
Valve Lifter ......................................................................................................
Guide ...............................................................................................................
Bolt ..................................................................................................................
Push Rod ........................................................................................................
Cylinder Head Gasket .....................................................................................
Hose Assy .......................................................................................................
Cylinder Head (Gasoline) ................................................................................
Cylinder Head (LPG) .......................................................................................
Clamp ..............................................................................................................
Dipstick Tube ..................................................................................................
Dipstick ............................................................................................................
Clamp ..............................................................................................................
Fitting (90 Degree) ..........................................................................................
Kit-Gasket (Intake Manifold) ............................................................................

QTY
1
1
1
1
1
1
1
1
1
3
1
6
1
6
6
1
1
1
1
2
10
4
12
12
2
2
12
1
1
1
1
2
1
1
1
1
1

FOOTNOTES:
a Quanity is listed for both heads.

G813

2008 Yale Materials Handling Corporation

2-25

P19605

06-08

OIL PUMP (FIGURE 2-11)


GM 4.3L GASOLINE AND LPG

2-26

2008 Yale Materials Handling Corporation

G813

06-08

P19605

OIL PUMP
GM 4.3L GASOLINE AND LPG
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11

580092555
580092554
900006204
900006205
900006206
900006207
520042869
900006208
900006209
520046842
580000322
900006201
900005297

Engine Assy-Gas ................................................................................................


Engine Assy-LPG ...............................................................................................
Cover ..........................................................................................................
Stop .......................................................................................................
Regulator Valve .....................................................................................
Spring ....................................................................................................
Pin ..........................................................................................................
Kit-Screw ....................................................................................................
Bolt .................................................................................................................
Screen ............................................................................................................
Pin ..................................................................................................................
Retainer ..........................................................................................................
Shaft ...............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
1
2
1
1
2
1
1

2-27

P19600

05-08

FLYWHEEL AND HOUSING (FIGURE 2-12)


GM 4.3L GASOLINE AND LPG

2-28

2008 Yale Materials Handling Corporation

G813

05-08

P19600

FLYWHEEL AND HOUSING


GM 4.3L GASOLINE AND LPG
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

580050042
449001040
580009125
580027572
580051610
504232234
580058009
580002329
580005048
900005247
580071252
580060778
580082844
449022013
580079916

Dowel ..................................................................................................................
2
Capscrew ............................................................................................................ 18
Flywheel ..............................................................................................................
1
Nut ......................................................................................................................
1
Bracket ................................................................................................................
1
Static Strap .........................................................................................................
1
Capscrew ............................................................................................................
1
Bolt ......................................................................................................................
6
Pin ....................................................................................................................... AR
Pin .......................................................................................................................
1
Bearing ...............................................................................................................
1
Housing ...............................................................................................................
1
Bracket (Tube Retention) ....................................................................................
1
Lockwasher ......................................................................................................... 19
Bracket (Electrical Connector) ............................................................................
1

G813

2008 Yale Materials Handling Corporation

QTY

2-29

P19860

06-08

FLYWHEEL AND HOUSING (FIGURE 2-13)


CUMMINS QSB 3.3L DIESEL

2-30

2008 Yale Materials Handling Corporation

G813

06-08

P19860

FLYWHEEL AND HOUSING


CUMMINS QSB 3.3L DIESEL
ITEM
1
2
3
4
5
6
7
8
9

G813

PART NO.

DESCRIPTION

580087913
580091034
580044081
580031754
580092312
580092311
580092310
580079689
580091054
580091065

Engine Assy-Diesel .............................................................................................


Oil Seal ...........................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Flywheel Housing ...........................................................................................
Cover Plate .....................................................................................................
Flywheel .........................................................................................................
Ring Gear (Flywheel Ring) .........................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
11
2
1
1
1
1
6
6

2-31

P19864

06-08

CAMSHAFT (FIGURE 2-14)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2
3
4
5
6
7
8

2-32

PART NO.

DESCRIPTION

580087913
580091125
580091141
580091142
580091143
580091149
580092833
580094500
580091150

Engine Assy-Diesel .............................................................................................


Capscrew .......................................................................................................
Capscrew .......................................................................................................
Adapter (Postion Sensor) ...............................................................................
Camshaft ........................................................................................................
Key .............................................................................................................
Plate (Clamping) ........................................................................................
Gear ...........................................................................................................
Cotter Pin .......................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
2
1
1
1
1
1
1
2

G813

06-08

P19864

NOTES

G813

2008 Yale Materials Handling Corporation

2-33

P19709

05-08

FAN ASSEMBLY (FIGURE 2-15)


CUMMINS QSB 3.3L DIESEL

2-34

2008 Yale Materials Handling Corporation

G813

05-08

P19709

FAN ASSEMBLY
CUMMINS QSB 3.3L DIESEL
ITEM
1
2
3
4
5
6
7
8

G813

PART NO.

DESCRIPTION

580087913
580084651
580084515
449007005
940004903
502566901
580001756
580086538
.....

Engine Assy-Diesel .............................................................................................


Spacer (Fan) .......................................................................................................
Fan ......................................................................................................................
Screw ..................................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Shroud ................................................................................................................
Cooling ................................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
2
2
4
4
1
1

2-35

P19866

06-08

ROCKER ARM SHAFT (FIGURE 2-16)


CUMMINS QSB 3.3L DIESEL

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

580087913
580091276
580091277
580091278
580091279
580091280
580091281
580091282
580091283
580091284
580091285
580091287
580091288

Engine Assy-Diesel .............................................................................................


Capscrew .......................................................................................................
Push Rod ........................................................................................................
Capscrew .......................................................................................................
Spring .............................................................................................................
Support ...........................................................................................................
Support ...........................................................................................................
Clip .................................................................................................................
Capscrew .......................................................................................................
Lever ..............................................................................................................
Shaft ...............................................................................................................
Screw .............................................................................................................
Locknut ...........................................................................................................

2-36

2008 Yale Materials Handling Corporation

QTY
1
5
8
3
3
1
3
2
1
8
1
8
8

G813

07-08

P19924

LIFTING BRACKET (FIGURE 2-17)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2
3

G813

PART NO.

DESCRIPTION

580087913
580091081
580091056
580093502

Engine Assy-Diesel .............................................................................................


Capscrew .......................................................................................................
Bracket ...........................................................................................................
Bracket ...........................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
4
1
1

2-37

P19870

06-08

ENGINE MOUNTING (FIGURE 2-18)


CUMMINS QSB 3.3L DIESEL

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11

580083690
580051383
580083559
580051383
580048458
580027945
931017917
580083689
580051384
580056528
580084304

Plate ....................................................................................................................
Isolator ................................................................................................................
Motor Mount ........................................................................................................
Isolator ................................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Bolt ......................................................................................................................
Nut (Flange) ........................................................................................................
Nut (Shoulder) ....................................................................................................
Capscrew ............................................................................................................

2-38

2008 Yale Materials Handling Corporation

QTY
2
2
2
2
2
2
2
8
2
6
6

G813

07-08

P19927

THERMOSTAT (FIGURE 2-19)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2

G813

PART NO.

DESCRIPTION

580087913
580090972
580090973

Engine Assy-Diesel .............................................................................................


Kit-Thermostat ................................................................................................
Gasket ........................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1

2-39

P19929

07-08

WATER PUMP AND PULLEY (FIGURE 2-20)


CUMMINS QSB 3.3L DIESEL

2-40

2008 Yale Materials Handling Corporation

G813

07-08

P19929

WATER PUMP AND PULLEY


CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
6
7
8
9
10
11
12
13
14

580087913
580091096
580091787
580091788
580091789
580091790
580091791
580094156
580091316
580094157
580094158
580091792
580091793
580091314
580091315
580090991
580091317

Engine Assy-Diesel .............................................................................................


Capscrew .......................................................................................................
Seal ................................................................................................................
Gasket ............................................................................................................
Plug ................................................................................................................
Plug ................................................................................................................
Water Pump ...................................................................................................
Body ...........................................................................................................
Capscrew ...................................................................................................
Gasket ........................................................................................................
Cover Plate ................................................................................................
Boss ...............................................................................................................
Impeller ...........................................................................................................
Shaft ...............................................................................................................
Seal ................................................................................................................
Water Pump Pulley .........................................................................................
V-Belt (Not illustrated) .........................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
4
1
1
2
1
1
1
7
1
1
1
1
1
1
1
1

2-41

P19861

06-08

CYLINDER BLOCK (FIGURE 2-21)


CUMMINS QSB 3.3L DIESEL

2-42

2008 Yale Materials Handling Corporation

G813

06-08

P19861

CYLINDER BLOCK
CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16

580087913
580092075
.....
580090927
580090929
580090930
580090941
580090942
580090943
580090944
.....
.....
580090945
580090946
580090947
580063044
580063092
.....

Engine Assy-Diesel .............................................................................................


Kit-Bearing ......................................................................................................
Thrust Bearing ................................................................................................
Valve Tappet ..................................................................................................
Dowel Pin .......................................................................................................
Dowel Pin .......................................................................................................
Dowel Pin .......................................................................................................
Plug ................................................................................................................
Dowel .............................................................................................................
Dowel .............................................................................................................
Shaft (Lub Oil Pump) ......................................................................................
Bushing ..........................................................................................................
Dowel .............................................................................................................
Plug ................................................................................................................
Plug ................................................................................................................
Plug ................................................................................................................
O-Ring ........................................................................................................
Cylinder Block ................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
5
3
8
2
2
6
1
1
2
1
1
4
4
1
5
1
1

2-43

P19862

06-08

CYLINDER HEAD (FIGURE 2-22)


CUMMINS QSB 3.3L DIESEL

2-44

2008 Yale Materials Handling Corporation

G813

06-08

P19862

CYLINDER HEAD
CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11

580087913
580091151
580091152
580091153
580091154
580091155
580091156
580091157
580091257
580091158
.....
.....

Engine Assy-Diesel .............................................................................................


Cylinder Head Gasket ....................................................................................
Capscrew .......................................................................................................
Cap .................................................................................................................
Spring .............................................................................................................
Retainer ..........................................................................................................
Valve (Collet) ..................................................................................................
Seal (Valve Stem) ..........................................................................................
Inlet Valve .......................................................................................................
Exhaust Valve ................................................................................................
Cylinder Head .................................................................................................
Decal ..............................................................................................................

1
1
17
8
8
8
16
8
4
4
1
1

12

580091163

Kit-Cylinder Head ................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY

2-45

P19863

06-08

OIL PUMP AND FRONT GEAR COVER (FIGURE 2-23)


CUMMINS QSB 3.3L DIESEL

2-46

2008 Yale Materials Handling Corporation

G813

06-08

P19863

OIL PUMP AND FRONT GEAR COVER


CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

580087913
580091109
580091125
580091086
580091087
580091088
580091089
580091090
580091109
580091110
580091112
580091113
580091111

Engine Assy-Diesel .............................................................................................


Capscrew .......................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Oil Seal ...........................................................................................................
Cover ..............................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Spacer ............................................................................................................
Oil Pump .........................................................................................................
Gear ...............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
2
2
6
8
1
1
2
4
1
1
1
1

2-47

P19925

07-08

OIL FILTER AND COOLER (FIGURE 2-24)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2
3
4
5
6
7
8

2-48

PART NO.

DESCRIPTION

580087913
580091084
580091093
580091097
580091098
580091099
580091100
580091101
580091102

Engine Assy-Diesel .............................................................................................


Hose Clamp ....................................................................................................
Coupling .........................................................................................................
Coupling .........................................................................................................
Hose ...............................................................................................................
Hose ...............................................................................................................
Oil Cooler .......................................................................................................
Coupling .........................................................................................................
Oil Filter ..............................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
4
1
1
1
1
1
1
1

G813

07-08

P19925

NOTES

G813

2008 Yale Materials Handling Corporation

2-49

P19871

06-08

OIL PAN (FIGURE 2-25)


CUMMINS QSB 3.3L DIESEL

2-50

2008 Yale Materials Handling Corporation

G813

06-08

P19871

OIL PAN
CUMMINS QSB 3.3L DIESEL
ITEM
1
2
3
4
5
6
7
8

G813

PART NO.

DESCRIPTION

580087913
580091116
580091109
580091118
580094607
580091120
580091121
580091122
580091123

Engine Assy-Diesel .............................................................................................


Capscrew .......................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Oil Pan ............................................................................................................
Plug ................................................................................................................
Seal ................................................................................................................
Tube ...............................................................................................................
Washer ...........................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
24
2
1
1
1
1
1
1

2-51

P19902

07-08

OIL LEVEL GAUGE (FIGURE 2-26)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2
3
4
5
6

2-52

PART NO.

DESCRIPTION

580087913
580091103
580091104
580091105
580091106
580091107
580091108

Engine Assy-Diesel .............................................................................................


Plug ................................................................................................................
Collar ..............................................................................................................
Nut ..................................................................................................................
Dipstick ...........................................................................................................
Dipstick Tube (Lower) ....................................................................................
Dipstick Tube (Upper) ....................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
1

G813

07-08

P19902

NOTES

G813

2008 Yale Materials Handling Corporation

2-53

P19865

06-08

PISTON AND CONNECTING ROD (FIGURE 2-27)


CUMMINS QSB 3.3L DIESEL

2-54

2008 Yale Materials Handling Corporation

G813

06-08

P19865

PISTON AND CONNECTING ROD


CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6

580087913
580091145
580091146
.....
580091148
580091136
580091137

Engine Assy-Diesel .............................................................................................


Retaining Ring ................................................................................................
Bearing ...........................................................................................................
Piston .............................................................................................................
Piston Ring .....................................................................................................
Pin ..................................................................................................................
Piston Rod ......................................................................................................

1
8
8
4
1
4
4

580091147

Kit-Piston ........................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY

2-55

P19903

07-08

FRONT GEAR HOUSING (FIGURE 2-28)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2
3
4
5
6
7
8

2-56

PART NO.

DESCRIPTION

580087913
580090955
580090956
580090957
580090958
580090959
580090960
.....
580090961

Engine Assy-Diesel .............................................................................................


Capscrew .......................................................................................................
Cotter Pin .......................................................................................................
Shaft ...............................................................................................................
Washer ...........................................................................................................
Gasket (Gear Cover) ......................................................................................
Idler Gear .......................................................................................................
Bushing ......................................................................................................
Cover Plate .....................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
1
1
1

G813

07-08

P19903

NOTES

G813

2008 Yale Materials Handling Corporation

2-57

P19867

06-08

VALVE COVER (FIGURE 2-29)


CUMMINS QSB 3.3L DIESEL

2-58

2008 Yale Materials Handling Corporation

G813

06-08

P19867

VALVE COVER
CUMMINS QSB 3.3L DIESEL
ITEM
1
2
3
4
5
6
7
8

G813

PART NO.

DESCRIPTION

580087913
580091308
580091309
580091310
580091311
580091312
580094501
580094502
580094503

Engine Assy-Diesel .............................................................................................


Locknut ...........................................................................................................
Washer ...........................................................................................................
Gasket ............................................................................................................
Cover ..............................................................................................................
Rivet ...............................................................................................................
Cover ..............................................................................................................
Cover Plate .....................................................................................................
Tube (Breather) ..............................................................................................

2008 Yale Materials Handling Corporation

QTY
1
3
3
3
1
4
1
1
1

2-59

P19868

06-08

CRANKSHAFT (FIGURE 2-30)


CUMMINS QSB 3.3L DIESEL

2-60

2008 Yale Materials Handling Corporation

G813

06-08

P19868

CRANKSHAFT
CUMMINS QSB 3.3L DIESEL
ITEM
1
2
3

G813

PART NO.

DESCRIPTION

580087913
580090948
580090949
.....

Engine Assy-Diesel .............................................................................................


Crankshaft ......................................................................................................
Woodruff Key .............................................................................................
Crankshaft Gear .........................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1

2-61

P19898

07-08

CRANKCASE BREATHER (FIGURE 2-31)


CUMMINS QSB 3.3L DIESEL

2-62

2008 Yale Materials Handling Corporation

G813

07-08

P19898

CRANKCASE BREATHER
CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

580087460
580036688
580087797
580049229
060023600
580026621
580089441
580039911
580087794
580039909
580015022
580052736
580087627
580089694
580049010
580087459
580039890
580087464
580009292

Hose ...................................................................................................................
Hose Clamp ........................................................................................................
Separator ............................................................................................................
Capscrew ............................................................................................................
Clamp .................................................................................................................
Nut ......................................................................................................................
Hose ...................................................................................................................
Hose Clamp ........................................................................................................
Reducer ..............................................................................................................
Hose Clamp ........................................................................................................
Hose ...................................................................................................................
Hose Clamp ........................................................................................................
Check Valve ........................................................................................................
Fitting ..................................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Hose Clamp ........................................................................................................
Hose ...................................................................................................................
Clamp .................................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
2
1
1
2
1
1
1
1
1
2
4
1
1
3
1
1
1
1

2-63

P19926

07-08

STARTING AID (FIGURE 2-32)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2
2

PART NO.
580087913
580090920
580090921
a 580090967

DESCRIPTION
Engine Assy-Diesel .............................................................................................
Heater .............................................................................................................
Gasket .............................................................................................................
Plug (Not Illustrated) .......................................................................................

QTY
1
1
1
1

FOOTNOTES:
a When heater is not used

2-64

2008 Yale Materials Handling Corporation

G813

07-08

P19928

VIBRATION DAMPER (FIGURE 2-33)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2
3
4
5

G813

PART NO.

DESCRIPTION

580087913
580090968
580090954
580090969
580090970
580090971

Engine Assy-Diesel .............................................................................................


Capscrew .......................................................................................................
Capscrew .......................................................................................................
Plate ...............................................................................................................
Crankshaft Pulley ...........................................................................................
Ring (Speed Indicator) ...................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
4
1
1
1

2-65

P19884

06-08

TURBOCHARGER (FIGURE 2-34)


CUMMINS QSB 3.3L DIESEL

2-66

2008 Yale Materials Handling Corporation

G813

06-08

P19884

TURBOCHARGER
CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10

580087913
580091271
580091272
580091273
580091274
580091275
.....
580091064
580091078
580091079
580071226

Engine Assy-Diesel .............................................................................................


Stud ................................................................................................................
Nut ..................................................................................................................
Gasket ............................................................................................................
Connector .......................................................................................................
Gasket ............................................................................................................
Turbocharger ..................................................................................................
Clamp .............................................................................................................
Seal ................................................................................................................
Pipe ................................................................................................................
Fitting ..............................................................................................................

1
4
4
1
1
1
1
1
1
1
1

11

580091286

Kit-Repair Turbocharger .....................................................................................

G813

2008 Yale Materials Handling Corporation

QTY

2-67

P19885

06-08

TURBOCHARGER PLUMBING (FIGURE 2-35)


CUMMINS QSB 3.3L DIESEL

2-68

2008 Yale Materials Handling Corporation

G813

06-08

P19885

TURBOCHARGER PLUMBING
CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

580087913
580091294
580091116
580091160
580091296
580091297
580091298
580091299
580088192
580091300
580088190
580091301
580091302
580091303
580091304
580091305
580091306
580091307

Engine Assy-Diesel .............................................................................................


Capscrew .......................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Gasket (Oil Drain) ...........................................................................................
Gasket (Oil Drain) ...........................................................................................
Screw (Banjo Connector) ...............................................................................
Clip .................................................................................................................
Screw (Banjo Connector) ...............................................................................
Washer ...........................................................................................................
Sealing Ring ...................................................................................................
Boot ................................................................................................................
Tube (Oil Supply) ...........................................................................................
Clip .................................................................................................................
Seal ................................................................................................................
Tube (Oil Drain) ..............................................................................................
Spacer ............................................................................................................
Spacer ............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
2
2
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1

2-69

P19886

06-08

AIR INTAKE MANIFOLD (FIGURE 2-36)


CUMMINS QSB 3.3L DIESEL

2-70

2008 Yale Materials Handling Corporation

G813

06-08

P19886

AIR INTAKE MANIFOLD


CUMMINS QSB 3.3L DIESEL
ITEM
1
2
3
4
5
6
7

G813

PART NO.

DESCRIPTION

580087913
580091095
580091096
580090989
580091094
580071226
580090921
580091091

Engine Assy-Diesel .............................................................................................


Capscrew .......................................................................................................
Capscrew .......................................................................................................
Intake Manifold ...............................................................................................
Connector (Air Intake) ....................................................................................
Fitting ..............................................................................................................
Gasket ............................................................................................................
Capscrew .......................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
2
6
1
1
1
1
4

2-71

P19887

06-08

EXHAUST MANIFOLD (FIGURE 2-37)


CUMMINS QSB 3.3L DIESEL

2-72

2008 Yale Materials Handling Corporation

G813

06-08

P19887

EXHAUST MANIFOLD
CUMMINS QSB 3.3L DIESEL
ITEM
1
2
3
4

G813

PART NO.

DESCRIPTION

580087913
580091292
580091293
580091291
580092020

Engine Assy-Diesel .............................................................................................


Plug ................................................................................................................
Exhaust Manifold ............................................................................................
Gasket ............................................................................................................
Capscrew .......................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
7

2-73

P19887

06-08

NOTES

2-74

2008 Yale Materials Handling Corporation

G813

SECTION 3

EXHAUST SYSTEM

CONTENTS

SECTION 3
EXHAUST SYSTEM
DESCRIPTION

PAGE

EXAUST SYSTEM
COUNTERWEIGHT EXHAUST - CUMMINS QSB 3.3L DIESEL ............................................................... 3-10
OVERHEAD EXHAUST - CUMMINS QSB 3.3L DIESEL ...........................................................................
3-8
EXHAUST SYSTEM
GM 4.3L - WITH CATALYTIC CONVERTER ..............................................................................................
3-2
GM 4.3L - WITHOUT CATALYTIC CONVERTER ......................................................................................
3-4
EXHAUST WRAPS
CUMMINS QSB 3.3L DIESEL ..................................................................................................................... 3-12
GM 4.3L GASOLINE AND LPG ..................................................................................................................
3-6

G813

2008 Yale Materials Handling Corporation

3-1

P19589

04-08

EXHAUST SYSTEM (FIGURE 3-1)


GM 4.3L WITH CATALYTIC CONVERTER

3-2

2008 Yale Materials Handling Corporation

G813

04-08

P19589

EXHAUST SYSTEM
GM 4.3L WITH CATALYTIC CONVERTER
KEY:
A: Short Overhead Guard
B: Tall Overhead Guard or with Cab
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
15
16
17
18
19
19
20
21
22
23
24
25
25
26
27
28
29
30
31
31
32
33
34
35

a 580087666
580007621
580030968
580037329
580037328
580077713
580054721
449022017
580056381
580063288
580054021
580039566
580039610
580089111
580027572
580020060
580054717
580083309
580054719
c 580074439
b 580074462
b 580030966
b 580026621
b 580057364
504226242
580051847
c 580055247
b 580055194
580075010
580054687
580054724
580054716
580088892
d 580078097
580078098
d 580030970
a 504240715
a 504240785
d 916522400

Exhaust Pipe ..............................................................................................


Clamp .........................................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Mount .........................................................................................................
Spacer ........................................................................................................
Bracket .......................................................................................................
Lockwasher ................................................................................................
Locknut .......................................................................................................
Muffler (Crimped) .......................................................................................
Muffler (Welded) (Safety Truck Only) .........................................................
Washer .......................................................................................................
Gasket ........................................................................................................
Exhaust Pipe ..............................................................................................
Nut ..............................................................................................................
Nut ..............................................................................................................
Gasket ........................................................................................................
Catalytic Converter (Gasoline Only) ...........................................................
Gasket ........................................................................................................
Exhaust Pipe ..............................................................................................
Exhaust Pipe ..............................................................................................
Capscrew ...................................................................................................
Nut ..............................................................................................................
Exhaust Shield ...........................................................................................
Washer .......................................................................................................
Gasket ........................................................................................................
Exhaust Pipe ..............................................................................................
Exhaust Pipe ..............................................................................................
Exhaust Pipe ..............................................................................................
Locknut .......................................................................................................
Stud ............................................................................................................
Gasket ........................................................................................................
Exhaust Pipe ..............................................................................................
Tail Pipe .....................................................................................................
Tail Pipe .....................................................................................................
Capscrew ...................................................................................................
Cover ..........................................................................................................
Fastener .....................................................................................................
Cover ..........................................................................................................

FOOTNOTES:
a Counterweight Exhaust
b GP/GLP100-120VX

G813

QTY
A
B

DESCRIPTION

c
d

1
2
2
4
2
2
1
2
6
1
1
1
1
1
4
2
1
1
1
1
1
4
4
1
6
2
1
1
1
6
6
2
1
1
..
3
1
3
1

1
2
2
4
2
2
1
2
6
1
1
1
1
1
4
2
1
1
1
1
1
4
4
1
6
2
1
1
1
6
6
2
1
..
1
3
1
3
1

GP/GLP80-90VX
Overhead Exhaust

2008 Yale Materials Handling Corporation

3-3

P19590

04-08

EXHAUST SYSTEM (FIGURE 3-2)


GM 4.3L WITHOUT CATALYTIC CONVERTER

3-4

2008 Yale Materials Handling Corporation

G813

04-08

P19590

EXHAUST SYSTEM
GM 4.3L WITHOUT CATALYTIC CONVERTER
KEY:
A: Short Overhead Guard
B: Tall Overhead Guard or with Cab
ITEM

PART NO.

1
1
2
2
3
3
4
5
5
6
7
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
24
25
26
27

580078097
580078098
a 504240785
d 580030970
a 504240715
d 916522400
580007621
c 580055247
b 580055194
a 580087666
580054021
580063288
580030968
580037329
580037328
580039566
580077713
504226242
580056381
580039610
c 580074461
b 580074463
580027572
b 580030966
b 580026621
b 580057364
580056381
580051847
580054716
580075010
580088892
580054687
580054724

Tail Pipe .....................................................................................................


Tail Pipe .....................................................................................................
Fastener .....................................................................................................
Capscrew ...................................................................................................
Cover ..........................................................................................................
Cover ..........................................................................................................
Clamp .........................................................................................................
Exhaust Pipe ..............................................................................................
Exhaust Pipe ..............................................................................................
Exhaust Pipe ..............................................................................................
Muffler (Welded) (Safety Truck Only) .........................................................
Muffler ........................................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Mount .........................................................................................................
Washer .......................................................................................................
Spacer ........................................................................................................
Washer .......................................................................................................
Locknut .......................................................................................................
Gasket ........................................................................................................
Exhaust Pipe ..............................................................................................
Exhaust Pipe ..............................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Nut ..............................................................................................................
Exhaust Shield ...........................................................................................
Locknut .......................................................................................................
Gasket ........................................................................................................
Gasket ........................................................................................................
Exhaust Pipe ..............................................................................................
Exhaust Pipe ..............................................................................................
Locknut .......................................................................................................
Stud ............................................................................................................

FOOTNOTES:
a Counterweight Exhaust
b GP/GLP100-120VX

G813

QTY
A
B

DESCRIPTION

c
d

1
..
3
3
1
1
2
1
1
1
1
1
2
4
2
2
2
6
6
1
1
1
2
4
4
1
6
2
2
1
1
6
6

..
1
3
3
1
1
2
1
1
1
1
1
2
4
2
2
2
6
6
1
1
1
2
4
4
1
6
2
2
1
1
6
6

GP/GLP80-90VX
Overhead Exhaust

2008 Yale Materials Handling Corporation

3-5

P19591

04-08

EXHAUST WRAPS (FIGURE 3-3)


GM 4.3L GASOLINE AND LPG

3-6

2008 Yale Materials Handling Corporation

G813

04-08

P19591

EXHAUST WRAPS
GM 4.3L GASOLINE AND LPG
ITEM
1
2
3
3
4
4
5
6

PART NO.
580079850
580079852
d 580079858
b 580079857
a 580079854
c 580079856
580079851
580070814
e 580072976

DESCRIPTION
Wrap (Flex) ..........................................................................................................
Wrap (Joint) .........................................................................................................
Exhaust Wrap ......................................................................................................
Exhaust Wrap ......................................................................................................
Wrap (with Snaps) ...............................................................................................
Wrap (with Snaps) ...............................................................................................
Wrap (Flex) ..........................................................................................................
Wrap (Manifold) ...................................................................................................
Boot (Spark Plug) ................................................................................................

FOOTNOTES:
a GP/GLP100-120VX
b GP/GLP100-120VX with Catalytic Converter
c GP/GLP80-90VX

G813

QTY

d
e

1
2
1
1
1
1
1
2
6

GP/GLP80-90VX with Catalytic Converter


Not Illustrated

2008 Yale Materials Handling Corporation

3-7

P19913

07-08

EXAUST SYSTEM (FIGURE 3-4)


OVERHEAD EXHAUST CUMMINS QSB 3.3L DIESEL

3-8

2008 Yale Materials Handling Corporation

G813

07-08

P19913

EXAUST SYSTEM
OVERHEAD EXHAUST CUMMINS QSB 3.3L DIESEL
KEY:
A: Short Wheel Base
B: Long Wheel Base
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
9
10
11
11
12
12
13
14
15
16
17
18
19

580083865
580084621
580030970
061977400
580088001
061977400
580012987
580030966
580083866
580083868
580085229
580087144
580087145
580093311
580093312
580026621
580049231
061977400
580030966
504226242
580056381
061977400

Overhead Exhaust .....................................................................................


Cover ..........................................................................................................
Capscrew ...................................................................................................
Clamp .........................................................................................................
Muffler ........................................................................................................
Clamp .........................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Exhaust Pipe ..............................................................................................
Exhaust Pipe ..............................................................................................
Exhaust Pipe ..............................................................................................
Exhaust Pipe ..............................................................................................
Exhaust Pipe ..............................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Clamp .........................................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Locknut .......................................................................................................
Clamp .........................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
A
B
1
1
3
1
1
1
4
4
1
..
1
1
..
1
..
2
2
1
2
2
2
1

1
1
3
1
1
1
4
4
..
1
1
..
1
..
1
2
2
1
2
2
2
1

3-9

P19914

07-08

EXAUST SYSTEM (FIGURE 3-5)


COUNTERWEIGHT EXHAUST CUMMINS QSB 3.3L DIESEL

3-10

2008 Yale Materials Handling Corporation

G813

07-08

P19914

EXAUST SYSTEM
COUNTERWEIGHT EXHAUST CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

580087974
580093311
504240715
580083869
061977400
580088001
580049231
580026621
580093313
580085229
580093313
580087144
580088580
580030966
504226242
580056381
580049758

Exhaust Shield ....................................................................................................


Bracket ................................................................................................................
Cover ..................................................................................................................
Exhaust Pipe .......................................................................................................
Clamp .................................................................................................................
Muffler .................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Exhaust Pipe .......................................................................................................
Bracket ................................................................................................................
Exhaust Pipe .......................................................................................................
Spacer ................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Locknut ...............................................................................................................
Fastener ..............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
5
1
5
5
1
1
1
1
2
2
2
2
3

3-11

P19915

07-08

EXHAUST WRAPS (FIGURE 3-6)


CUMMINS QSB 3.3L DIESEL

3-12

2008 Yale Materials Handling Corporation

G813

07-08

P19915

EXHAUST WRAPS
CUMMINS QSB 3.3L DIESEL
KEY:
A: Short Wheel Base
B: Long Wheel Base
ITEM
1
2
3
4
5
6
7
8

G813

PART NO.

DESCRIPTION

580089687
580090014
580089688
580090015
580090016
580090017
580090018
061977400

Exhaust Wrap (Turbo-Manifold) .................................................................


Exhaust Wrap (Upper Header) ...................................................................
Flywheel Assembly (Bellows Pipe) ............................................................
Exhaust Wrap (Lower Header) ...................................................................
Exhaust Wrap (Upper Tailpipe) ..................................................................
Exhaust Wrap (Lower Tailpipe) ..................................................................
Exhaust Wrap (Tailpipe) .............................................................................
Clamp .........................................................................................................

2008 Yale Materials Handling Corporation

QTY
A
B
1
1
1
1
1
1
..
2

1
1
1
1
..
..
1
1

3-13

P19915

07-08

NOTES

3-14

2008 Yale Materials Handling Corporation

G813

SECTION 4

COOLING SYSTEM

CONTENTS

SECTION 4
COOLING SYSTEM
DESCRIPTION

PAGE

COOLING
CUMMINS QSB 3.3L ...................................................................................................................................
GM 4.3L WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION - OR WITH WET BRAKE
....................................................................................................................................................................
GM 4.3L WITH INTERNAL OIL COOLER - WITH BASIC TRANSMISSION AND DRY BRAKE ................

G813

2008 Yale Materials Handling Corporation

4-6
4-2
4-4

4-1

P19593

04-08

COOLING (FIGURE 4-1)


GM 4.3L WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION OR WITH WET BRAKE

4-2

2008 Yale Materials Handling Corporation

G813

04-08

P19593

COOLING
GM 4.3L WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION OR WITH WET BRAKE
ITEM

PART NO.

1
2
3
3
4
5
6
6
6
7
8
9
9
10
10
11
12
12
13
14
14
15
16
17
18
19
19
20
21
22
23
24

580037325
580044860
b 580063713
a 580063714
580030966
505972563
580046833
580069988
580069986
580046304
062159700
b 580054740
a 580054742
b 580075147
a 580072563
502056903
b 580054732
a 580054734
505966595
b 580057231
a 580007059
449007005
940004903
580040177
580075506
900001230
580002885
900001231
900003260
580083733
580053914
580038312
c 501884906
c 580086074

25

FOOTNOTES:
a GP/GLP 100-120VX
b GP/GLP 80-90VX

G813

DESCRIPTION

QTY

Isolator .................................................................................................................
Insert ...................................................................................................................
Bracket ................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Radiator Cap .......................................................................................................
Radiator ...............................................................................................................
Radiator ...........................................................................................................
Oil Cooler ........................................................................................................
Clip ......................................................................................................................
Clamp ..................................................................................................................
Radiator Hose (Lower) ........................................................................................
Radiator Hose (Lower) ........................................................................................
Shroud .................................................................................................................
Shroud .................................................................................................................
Clamp ..................................................................................................................
Radiator Hose (Upper) ........................................................................................
Radiator Hose (Upper) ........................................................................................
Clamp ..................................................................................................................
Hose ....................................................................................................................
Hose ....................................................................................................................
Screw ..................................................................................................................
Washer ................................................................................................................
Nut .......................................................................................................................
Reservoir .............................................................................................................
Outlet (Reservoir) ............................................................................................
Outlet ...................................................................................................................
Cap ..................................................................................................................
Bushing ...........................................................................................................
Hose ................................................................................................................
Screen .................................................................................................................
Sensor (Low Coolant Level) ................................................................................
Fitting (Without Coolant Sensor) .........................................................................
Exhaust Shield ....................................................................................................

4
5
1
1
4
1
1
1
1
2
4
1
1
1
1
1
1
1
2
1
1
4
4
4
1
1
1
1
1
1
1
1
1
1

Not Illustrated

2008 Yale Materials Handling Corporation

4-3

P19592

07-08

COOLING (FIGURE 4-2)


GM 4.3L WITH INTERNAL OIL COOLER WITH BASIC TRANSMISSION AND DRY BRAKE

4-4

2008 Yale Materials Handling Corporation

G813

07-08

P19592

COOLING
GM 4.3L WITH INTERNAL OIL COOLER WITH BASIC TRANSMISSION AND DRY BRAKE
ITEM

PART NO.

1
2
3
3
4
5
6
7
8
9
10
11
12
13
13
14
14
15
16
16
17
18
19
20
21
22
22
23
24
25
26
27
28
29

580037325
580044860
b 580092142
a 580092142
580030966
505972563
580046431
062159700
505972572
580079180
502566901
580063934
580025194
b 580054736
a 580054738
b 580070721
a 580072559
502056903
b 580054732
a 580054734
449007005
940004903
580040177
505966595
b 580057231
580002885
900001230
900001231
900003260
580083733
580075506
580053914
580086074
a 580092330
c 580038312
c 501884906

FOOTNOTES:
a GLP/GP 100-120VX
b GLP/GP 80-90VX

G813

DESCRIPTION

QTY

Isolator .................................................................................................................
Insert ...................................................................................................................
Bracket ................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Radiator Cap .......................................................................................................
Radiator ...............................................................................................................
Clamp ..................................................................................................................
Clip ......................................................................................................................
Fan ......................................................................................................................
Washer ................................................................................................................
Capscrew ............................................................................................................
Spacer .................................................................................................................
Radiator Hose (Lower) ........................................................................................
Radiator Hose (Lower) ........................................................................................
Shroud .................................................................................................................
Shroud .................................................................................................................
Clamp ..................................................................................................................
Radiator Hose (Upper) ........................................................................................
Radiator Hose (Upper) ........................................................................................
Screw ..................................................................................................................
Washer ................................................................................................................
Nut .......................................................................................................................
Clamp ..................................................................................................................
Hose ....................................................................................................................
Outlet ...................................................................................................................
Outlet (Reservoir) ............................................................................................
Cap ..................................................................................................................
Bushing ...........................................................................................................
Hose ................................................................................................................
Reservoir .............................................................................................................
Screen .................................................................................................................
Exhaust Shield ....................................................................................................
Bracket ................................................................................................................
Sensor (Low Coolant Level) ................................................................................
Fitting ...................................................................................................................

4
5
1
1
4
1
1
3
2
1
4
4
1
1
1
1
1
1
1
1
4
4
4
2
1
1
1
1
1
1
1
1
1
1
1
1

Not Illustrated

2008 Yale Materials Handling Corporation

4-5

P19594

07-08

COOLING (FIGURE 4-3)


CUMMINS QSB 3.3L

4-6

2008 Yale Materials Handling Corporation

G813

07-08

P19594

COOLING
CUMMINS QSB 3.3L
KEY:
A: GDP80-90VX
B: GDP100-120VX
ITEM

PART NO.

1
2
3
4
4
5
6
7
8
9
10
10
11
12
13
14
14
15
15
16
17
17
18
19
20
21
21
22
23
24
25
26
27
28
28
29

580086159
505972563
.....
580092142
a 580092330
580044860
580037325
580030966
505966595
505972513
580084459
580084457
062159700
580088471
580084517
580086627
580088343
580086538
580087866
580084518
580084558
580088853
449007005
940004903
580040177
580084460
580084458
580075506
900003260
900001231
580002885
580083733
580057231
580090489
a 501884906
580087536

DESCRIPTION
Radiator ......................................................................................................
Radiator Cap ..............................................................................................
Harness Clip ...............................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Insert ..........................................................................................................
Isolator .......................................................................................................
Capscrew ...................................................................................................
Clamp .........................................................................................................
Hose ...........................................................................................................
Radiator Hose (Upper) ...............................................................................
Radiator Hose (Upper) ...............................................................................
Clamp .........................................................................................................
Hose ...........................................................................................................
Clamp .........................................................................................................
Tube ...........................................................................................................
Tube ...........................................................................................................
Shroud ........................................................................................................
Shroud ........................................................................................................
Clamp .........................................................................................................
Hose ...........................................................................................................
Hose ...........................................................................................................
Screw .........................................................................................................
Washer .......................................................................................................
Nut ..............................................................................................................
Radiator Hose (Lower) ...............................................................................
Radiator Hose (Lower) ...............................................................................
Reservoir ....................................................................................................
Bushing ..................................................................................................
Cap ........................................................................................................
Outlet .....................................................................................................
Hose ......................................................................................................
Hose ...........................................................................................................
Sensor ........................................................................................................
Fitting (Without Coolant Sensor) ................................................................
Seal ............................................................................................................

QTY
A
B
1
1
1
1
..
5
4
4
3
1
1
..
4
2
4
1
..
1
..
2
1
..
2
2
2
1
..
1
1
1
1
1
1
1
1
2

1
1
1
1
1
6
4
5
3
1
..
1
4
2
4
..
1
..
1
2
..
1
2
2
2
..
1
1
1
1
1
1
1
1
1
2

FOOTNOTES:
a Not Illustrated

G813

2008 Yale Materials Handling Corporation

4-7

P19594

07-08

NOTES

4-8

2008 Yale Materials Handling Corporation

G813

SECTION 5

FUEL SYSTEM

CONTENTS

SECTION 5
FUEL SYSTEM
DESCRIPTION

PAGE

AIR CLEANER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L, GASOLINE AND LPG .................................................................................................................
AIR FILTER .....................................................................................................................................................
FOOT DIRECTIONAL CONTROL PEDAL ......................................................................................................
FUEL FILTER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL FILTER PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL INJECTION PUMP
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL INJECTOR AND INJECTOR PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL PUMP PLUMBING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
FUEL SYSTEM
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L LPG ..............................................................................................................................................
GM 4.3L, GASOLINE ..................................................................................................................................
LPG TANK BRACKET
SWING OUT ................................................................................................................................................
SWING OUT, DROP DOWN .......................................................................................................................
PRE-CLEANER ...............................................................................................................................................
REGULATOR
GM 4.3L LPG ..............................................................................................................................................
THROTTLE BODY ASSEMBLY
GM 4.3L LPG ..............................................................................................................................................
THROTTLE BODY ASSEMBLY AND FUEL RAIL
GM 4.3L GASOLINE ...................................................................................................................................
THROTTLE PEDAL AND ATTACHING PARTS .............................................................................................
WATER SEPARATOR
CUMMINS QSB 3.3L DIESEL .....................................................................................................................

G813

2008 Yale Materials Handling Corporation

5-4
5-2
5-7
5-36
5-33
5-30
5-24
5-26
5-28
5-22
5-8
5-10
5-18
5-20
5-6
5-14
5-12
5-16
5-34
5-32

5-1

P19607

05-08

AIR CLEANER (FIGURE 5-1)


GM 4.3L, GASOLINE AND LPG

5-2

2008 Yale Materials Handling Corporation

G813

05-08

P19607

AIR CLEANER
GM 4.3L, GASOLINE AND LPG
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

580090152
580007558
580054461
504058787
580077670
900011248
580055561
580042932
580077901
580060564
580030966
580044860
580047714
580084488
580048576
580039892
580083135
580077671

Air Filter (FP19610 [Page 5-7])..........................................................................


Clamp .................................................................................................................
Hose (PVC Vent) ................................................................................................
Hose Clamp ........................................................................................................
Hose (Clean Air) .................................................................................................
Fitting ..................................................................................................................
Elbow ..................................................................................................................
Grommet .............................................................................................................
Retainer ..............................................................................................................
Hose (Dirty Air) ...................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Bracket (Air Cleaner) ..........................................................................................
Grill .....................................................................................................................
Hose Clamp ........................................................................................................
Coupler (PVC) ....................................................................................................
Hose (Clean Air) .................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
6
1
1
1
1
1
1
3
3
2
1
1
1
1
1

5-3

P19608

06-08

AIR CLEANER (FIGURE 5-2)


CUMMINS QSB 3.3L DIESEL

5-4

2008 Yale Materials Handling Corporation

G813

06-08

P19608

AIR CLEANER
CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
1
1
2
3
4
5
6
7
8
9
10
11
12

580083864
580088196
580090341
502056905
504058787
580083875
580083874
580083873
580077901
580042932
580030966
580091436
580044862
580046451

Air Filter ..............................................................................................................


Filter Element .................................................................................................
Kit-Cover ........................................................................................................
Clamp .................................................................................................................
Hose Clamp ........................................................................................................
Hose ...................................................................................................................
Hose ...................................................................................................................
Adapter ...............................................................................................................
Retainer ..............................................................................................................
Grommet .............................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
2
1
1
2
2
1
1
1
1
1
4
1
2
2

5-5

P19609

05-08

PRE-CLEANER (FIGURE 5-3)

ITEM
1
2
3
4
5

5-6

PART NO.

DESCRIPTION

580087533
580087619
932728908
580029990
580041704

Pre-Cleaner ........................................................................................................
Duct ....................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Insert ...................................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
2
2
2

G813

05-08

P19610

AIR FILTER (FIGURE 5-4)

ITEM
1
2
3
4
5

G813

PART NO.

DESCRIPTION

580090152
505967516
580069339
580069337
580090150
580003427

Air Filter ..............................................................................................................


Valve ..............................................................................................................
Filter (Inner Liner Assembly with Gasket) ......................................................
Filter Element .................................................................................................
Cover ..............................................................................................................
Cap .................................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1

5-7

P19680

05-08

FUEL SYSTEM (FIGURE 5-5)


GM 4.3L LPG

5-8

2008 Yale Materials Handling Corporation

G813

05-08

P19680

FUEL SYSTEM
GM 4.3L LPG
KEY:
A: With Overhead Guard
B: With Cab
ITEM

QTY
A
B

PART NO.

DESCRIPTION

1
2
3
4
5
6
7

580037181
580037180
580044860
580049229
580009778
505966507
580090374

Lpg Converter (LPG) (FP19682 [Page 5-14])...........................................


Capscrew ...................................................................................................
Insert ..........................................................................................................
Capscrew ...................................................................................................
Hose ...........................................................................................................
Clamp .........................................................................................................
Fuel Filter (LPG) .........................................................................................

1
1
2
2
1
2
1

1
1
2
2
1
2
1

7
8
9
10
11
12
13
14
15
15
16
17
18
19
20
21
22
23
23
24
25
26
27
28
29
30
31
32
33
34
35
36

580090387
580008220
019930000
580017034
056623800
580042328
580042330
580060846
580054499
580094100
580039599
580052430
062159500
062159500
580052672
580064049
580052434
580084379
580084377
580058009
909267300
912514300
580054169
580059784
500204901
580053000
580041557
580041384
580042842
580059393
580037008
505970592

Kit-Filter Element ...................................................................................


1
Capscrew ...................................................................................................
2
Fitting .........................................................................................................
1
Fitting .........................................................................................................
1
Fitting .........................................................................................................
1
Clamp .........................................................................................................
1
Clamp (Swivel) ...........................................................................................
1
Bracket .......................................................................................................
1
Hose ...........................................................................................................
1
Kit-O-Ring ..............................................................................................
1
Hose Assy ..................................................................................................
1
Tube ...........................................................................................................
1
Clamp .........................................................................................................
..
Clamp .........................................................................................................
4
Fitting .........................................................................................................
..
Coolant Hose .............................................................................................
..
Coolant Hose .............................................................................................
2
Lpg Tank Bracket (Swing Out/Drop Down) (FP19706 [Page 5-20]).........
1
Lpg Tank Bracket (Swing Out) (FP19708 [Page 5-18])............................
1
Capscrew ...................................................................................................
4
Fitting .........................................................................................................
2
Fitting .........................................................................................................
1
Hose Assy ..................................................................................................
1
Hose Assy ..................................................................................................
1
Fitting (Swing Out) .....................................................................................
1
Sleeve ........................................................................................................
1
Clamp .........................................................................................................
1
Clamp .........................................................................................................
1
Clamp .........................................................................................................
1
Capscrew ...................................................................................................
3
Pressure Switch (Low Pressure) ................................................................
1
Sealant ....................................................................................................... AR

1
2
1
1
1
1
1
1
1
1
1
1
8
..
2
4
..
1
1
4
2
1
1
1
1
1
1
1
1
3
1
AR

G813

2008 Yale Materials Handling Corporation

5-9

P19678

05-08

FUEL SYSTEM (FIGURE 5-6)


GM 4.3L, GASOLINE

5-10

2008 Yale Materials Handling Corporation

G813

05-08

P19678

FUEL SYSTEM
GM 4.3L, GASOLINE
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27

502056906
580056489
580047714
580056486
580049229
514214804
580052978
580052527
580016765
500017905
056260300
580046311
580066770
580032269
502058911
580036870
580005926
580026621
580046832
062159700
580046629
912207300
911851100
919891402
580054472
580037180
580050475
580037219
580036738

Clamp ................................................................................................................. 10
Hose ...................................................................................................................
1
Capscrew ............................................................................................................
1
Hose ...................................................................................................................
2
Capscrew ............................................................................................................
2
O-Ring ................................................................................................................
2
Fuel Sender ........................................................................................................
1
Fitting ..............................................................................................................
1
Drain Valve (Shut Off) ....................................................................................
1
Fitting ..............................................................................................................
1
Fitting ..............................................................................................................
1
Cover ..............................................................................................................
1
Fuel Sender ....................................................................................................
1
Connector .......................................................................................................
1
Adhesive ............................................................................................................. AR
Quad Ring ...........................................................................................................
1
Clamp .................................................................................................................
1
Nut ......................................................................................................................
1
Fuel Filter ............................................................................................................
1
Clamp .................................................................................................................
1
Hose ...................................................................................................................
1
Gasket ................................................................................................................
1
Gasket (GS) ........................................................................................................
1
Fuel Cap .............................................................................................................
1
Fuel Cap (GS) .....................................................................................................
1
Capscrew ............................................................................................................
2
Pipe (Fill) .............................................................................................................
1
Seal .....................................................................................................................
1
Grommet (Not Illustrated) ...................................................................................
1

G813

2008 Yale Materials Handling Corporation

QTY

5-11

P19679

05-08

THROTTLE BODY ASSEMBLY (FIGURE 5-7)


GM 4.3L LPG

5-12

2008 Yale Materials Handling Corporation

G813

05-08

P19679

THROTTLE BODY ASSEMBLY


GM 4.3L LPG
ITEM

PART NO.

1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15

580048274
580041711
580048293
580048278
580049011
580072477
580072478
c 023080200
a 580072480
580048287
580072481
580072482
580072483
580072484
580072485
580048292
b 580072487

FOOTNOTES:
a Left Rail Only
b Not Illustrated

G813

DESCRIPTION

QTY

Throttle Body .......................................................................................................


Capscrew ............................................................................................................
Hose Clamp .........................................................................................................
Gasket (Throttle Body) ........................................................................................
Capscrew ............................................................................................................
Fuel Rail (Right Hand) .........................................................................................
Fuel Rail (Left Hand) ...........................................................................................
Fitting ..............................................................................................................
Sensor (Fuel Pressure) ...................................................................................
Injector (LPG) ......................................................................................................
Hose ....................................................................................................................
Adapter ................................................................................................................
Bracket ................................................................................................................
Tube Assy (Right Hand) ......................................................................................
Tube Assy (Left Hand) ........................................................................................
O-Ring .................................................................................................................
Bracket ................................................................................................................

1
4
12
1
4
1
1
1
1
6
6
6
2
1
1
6
2

Right Rail Only

2008 Yale Materials Handling Corporation

5-13

P19682

05-08

REGULATOR (FIGURE 5-8)


GM 4.3L LPG

5-14

2008 Yale Materials Handling Corporation

G813

05-08

P19682

REGULATOR
GM 4.3L LPG
ITEM
1
2
3
4
5
6
7
7
7
7
7
7
7

G813

PART NO.

DESCRIPTION

580037181
580055883
580055884
580055885
580057860
580057857
580057855
580055882
.....
.....
.....
.....
.....
.....

Lpg Converter (LPG) ..........................................................................................


Fitting (Inlet Fitting With O-Ring) ....................................................................
Fitting (Outlet Fitting With O-Ring) .................................................................
Drain Plug (With O-Ring) ................................................................................
Kit-Screw (With Connector Screw) .................................................................
Kit-O-Ring (With Coolant Fitting O-Ring) .......................................................
Lpg Lock-Off ...................................................................................................
Kit-Filter ..........................................................................................................
O-Ring ........................................................................................................
Plastic Cap .................................................................................................
Foam Filter .................................................................................................
Paper Filter .................................................................................................
Rubber Washer ..........................................................................................
Screen ........................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1

5-15

P19681

05-08

THROTTLE BODY ASSEMBLY AND FUEL RAIL (FIGURE 5-9)


GM 4.3L GASOLINE

5-16

2008 Yale Materials Handling Corporation

G813

05-08

P19681

THROTTLE BODY ASSEMBLY AND FUEL RAIL


GM 4.3L GASOLINE
ITEM
1
2
3
4
4
4
4
4
4
4
4
5

G813

PART NO.

DESCRIPTION

580041711
580048278
580048274
580087847
580048875
580087629
580048869
580090506
580048873
580089522
580089523
580046629

Capscrew ............................................................................................................
Gasket (Throttle Body) ........................................................................................
Throttle Body ......................................................................................................
Tube Assy ...........................................................................................................
Injector ............................................................................................................
Retainer ..........................................................................................................
Clip .................................................................................................................
Clip (Alternate Part) ........................................................................................
Regulator ........................................................................................................
Fuel Rail .........................................................................................................
Pressure Valve ...............................................................................................
Hose ...................................................................................................................

2008 Yale Materials Handling Corporation

QTY
4
1
1
1
6
6
1
1
1
1
1
1

5-17

P19708

05-08

LPG TANK BRACKET (FIGURE 5-10)


SWING OUT

5-18

2008 Yale Materials Handling Corporation

G813

05-08

P19708

LPG TANK BRACKET


SWING OUT
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

580084377
580084334
.....
580056094
580055736
019299600
580053493
580080977
580077741
932727908
580074174
580038895
580055732
580052691
502507901
580052689
580052259
580053498
580072812
580041947
580055634
580038894
023338500
580038891
580055861
580055858
580068206
580069175
580085989
580080377
580058009
580081524
580059784
909267300
500204901
580053000
912514300
580054169

Lpg Tank Bracket ................................................................................................


Lpg Tank Bracket ...........................................................................................
Plug ................................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Relief Valve ....................................................................................................
Fitting ..............................................................................................................
Latch ...............................................................................................................
Plate ...............................................................................................................
Capscrew .......................................................................................................
Bracket Wldmt ................................................................................................
Fitting ..............................................................................................................
Capscrew .......................................................................................................
Thrust Washer ................................................................................................
Ball Bearing ....................................................................................................
Washer (Pivot) ................................................................................................
Snap Ring .......................................................................................................
Ring ................................................................................................................
Pin ..................................................................................................................
Spring .............................................................................................................
Washer ...........................................................................................................
Spring .............................................................................................................
Retaining Ring ................................................................................................
Pin (Alignment) ...............................................................................................
Nut ..................................................................................................................
Capscrew .......................................................................................................
Strap ...............................................................................................................
Latch ...............................................................................................................
Pin .......................................................................................................................
Shim ....................................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Hose Assy ...........................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Sleeve .................................................................................................................
Fitting ..................................................................................................................
Hose Assy ...........................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
2
1
1
1
1
1
1
4
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
6
1
1
1
1
1
1
1

5-19

P19706

04-07

LPG TANK BRACKET (FIGURE 5-11)


SWING OUT, DROP DOWN

5-20

2008 Yale Materials Handling Corporation

G813

04-07

P19706

LPG TANK BRACKET


SWING OUT, DROP DOWN
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

580084379
580084351
580008703
580056094
580055736
580080977
580077741
932727908
580053493
019299600
580074174
580038895
580055732
023338500
580055634
580038894
580052691
502507901
580052689
580052259
580053495
580056063
580051169
580055632
580053496
449034001
580056062
580072812
580053498
580041947
580072459
580056000
580058017
580038891
580055861
580055858
580068206
580069175
580058017
580085989
580080377
909267300
580059784
500204901
580053000
912514300
580054169

Lpg Tank Bracket (Swing Out/Drop Down) .........................................................


Lpg Tank Bracket ...........................................................................................
Plug ................................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Latch ...............................................................................................................
Plate ...............................................................................................................
Capscrew .......................................................................................................
Fitting ..............................................................................................................
Relief Valve ....................................................................................................
Bracket Wldmt ................................................................................................
Fitting ..............................................................................................................
Capscrew .......................................................................................................
Retaining Ring ................................................................................................
Washer ...........................................................................................................
Spring .............................................................................................................
Thrust Washer ................................................................................................
Ball Bearing ....................................................................................................
Washer (Pivot) ................................................................................................
Snap Ring .......................................................................................................
Pin ..................................................................................................................
Bushing ..........................................................................................................
Gas Spring .....................................................................................................
Washer ...........................................................................................................
E-Ring ............................................................................................................
Roll Pin ...........................................................................................................
Shaft ...............................................................................................................
Pin ..................................................................................................................
Ring ................................................................................................................
Spring .............................................................................................................
Pivot ...............................................................................................................
Nut ..................................................................................................................
Capscrew .......................................................................................................
Pin (Alignment) ...............................................................................................
Nut ..................................................................................................................
Capscrew .......................................................................................................
Strap ...............................................................................................................
Latch ...............................................................................................................
Capscrew ............................................................................................................
Pin .......................................................................................................................
Shim ....................................................................................................................
Fitting ..................................................................................................................
Hose Assy ...........................................................................................................
Fitting ..................................................................................................................
Sleeve .................................................................................................................
Fitting ..................................................................................................................
Hose Assy ...........................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
4
1
1
1
1
4
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1

5-21

P19707

06-08

FUEL SYSTEM (FIGURE 5-12)


CUMMINS QSB 3.3L DIESEL

5-22

2008 Yale Materials Handling Corporation

G813

06-08

P19707

FUEL SYSTEM
CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

580084601
056260300
580007719
013392500
505970580
909267300
580074023
580053107
580066770
580056992
514214804
580049229
580027573
580088186
580047714
511405800
502056906
580093602
500412904
580026621
580049231
580093603
501737903
580088186
580088189
580083689
580030970
580088190
580088191
580088192
504240791
580094382
580036870
a 580092169
a 580049389

DESCRIPTION
Fuel Sender .........................................................................................................
Fitting ..............................................................................................................
Drain Valve (Shut Off) .....................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Tube ................................................................................................................
Tube ................................................................................................................
Fuel Sender .....................................................................................................
Cover ...............................................................................................................
O-Ring .................................................................................................................
Capscrew ............................................................................................................
Nut (Flange) ........................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Clamp (Worm Screw) ..........................................................................................
Clamp (Optional Part) ..........................................................................................
Hose ....................................................................................................................
Clamp ..................................................................................................................
Nut .......................................................................................................................
Capscrew ............................................................................................................
Hose ....................................................................................................................
Nut .......................................................................................................................
Bracket ................................................................................................................
Plug .....................................................................................................................
Bolt ......................................................................................................................
Capscrew ............................................................................................................
Sealing Ring ........................................................................................................
Fitting ...................................................................................................................
Screw ..................................................................................................................
Clamp ..................................................................................................................
Hose ....................................................................................................................
Quad Ring ...........................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................

QTY
1
2
2
1
1
2
1
1
1
1
2
2
1
1
1
6
6
1
2
3
3
1
2
1
1
2
1
4
2
2
2
1
1
1
1

FOOTNOTES:
a Not Illustrated

G813

2008 Yale Materials Handling Corporation

5-23

P19908

07-08

FUEL INJECTION PUMP (FIGURE 5-13)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2
3
4
5
6
7
8
9

5-24

PART NO.

DESCRIPTION

580087913
580091064
580091065
580091066
580091067
580091068
580091069
580091070
580091071
580091072

Engine Assy-Diesel .............................................................................................


Clamp .............................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Nut ..................................................................................................................
Fuel Pump ......................................................................................................
Gear ...............................................................................................................
Support ...........................................................................................................
Stud ................................................................................................................
Seal ................................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
3
1
1
1
1
1
1
3
1

G813

07-08

P19908

NOTES

G813

2008 Yale Materials Handling Corporation

5-25

P19909

07-08

FUEL INJECTOR AND INJECTOR PLUMBING (FIGURE 5-14)


CUMMINS QSB 3.3L DIESEL

5-26

2008 Yale Materials Handling Corporation

G813

07-08

P19909

FUEL INJECTOR AND INJECTOR PLUMBING


CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

580087913
580091141
580091260
580091261
580091262
580091263
580091264
580091265
580091266
580091267
580091268
580091269
.....
580091160
580091161
580091259
580091258
580091162

Engine Assy-Diesel .............................................................................................


Capscrew .......................................................................................................
Capscrew .......................................................................................................
Clip .................................................................................................................
Manifold (Fuel Rail) ........................................................................................
Tube (Injector Fuel Supply) ............................................................................
Tube (Injector Fuel Supply) ............................................................................
Tube (Injector Fuel Supply) ............................................................................
Tube (Injector Fuel Supply) ............................................................................
Tube (Injector Fuel Supply) ............................................................................
Cover ..............................................................................................................
Clamp .............................................................................................................
Injector ............................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Dust Seal ........................................................................................................
Gasket ............................................................................................................

1
2
2
10
1
1
1
1
1
1
10
4
4
4
4
4
4
4

18

580091164

Kit-Injector ...........................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY

5-27

P19910

07-08

FUEL PUMP PLUMBING (FIGURE 5-15)


CUMMINS QSB 3.3L DIESEL

5-28

2008 Yale Materials Handling Corporation

G813

07-08

P19910

FUEL PUMP PLUMBING


CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

580087913
580091109
580091031
580092020
580091080
580088191
580091082
580091083
580088192
580091040
580091041
580088190
580091046
580091047
580091048
580091050
580091051
580091052
580091053

Engine Assy-Diesel .............................................................................................


Capscrew .......................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Gasket ............................................................................................................
Fitting (Banjo Connector) ...............................................................................
Screw (Banjo Connector) ...............................................................................
Spacer ............................................................................................................
Screw (Banjo Connector) ...............................................................................
Clip .................................................................................................................
Screw (Banjo Connector) ...............................................................................
Sealing Ring ...................................................................................................
Tube (Fuel Supply) .........................................................................................
Adapter (Fuel Connector) ...............................................................................
Tube (Fuel Supply) .........................................................................................
Hose ...............................................................................................................
Connector (Banjo) ..........................................................................................
Roll Pin ...........................................................................................................
Screw (Banjo Connector) ...............................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
2
1
1
1
1
1
1
7
1
1
1
1
1
1
1

5-29

P19911

07-08

FUEL FILTER PLUMBING (FIGURE 5-16)


CUMMINS QSB 3.3L DIESEL

5-30

2008 Yale Materials Handling Corporation

G813

07-08

P19911

FUEL FILTER PLUMBING


CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12

580087913
b 580091109
b 580091025
b 580088192
b 580091026
b 580091027
b 580088190
b 580091028
b 580091029
b 580091030
a 580088191
a 580088192
a 580088190

FOOTNOTES:
a Fuel Inlet

G813

DESCRIPTION

QTY

Engine Assy-Diesel .............................................................................................


Capscrew ........................................................................................................
Nut ...................................................................................................................
Screw (Banjo Connector) ................................................................................
Clip ..................................................................................................................
Coupling ..........................................................................................................
Sealing Ring ....................................................................................................
Clip ..................................................................................................................
Plate (Clamping) .............................................................................................
Hose ................................................................................................................
Fitting (Banjo Connector) ................................................................................
Screw ..............................................................................................................
Sealing Ring ....................................................................................................

1
1
1
1
1
1
2
2
1
1
1
1
1

Mounting location: Fuel Pump Side Middle Mount

2008 Yale Materials Handling Corporation

5-31

P19912

07-08

WATER SEPARATOR (FIGURE 5-17)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2
3
4
5

5-32

PART NO.

DESCRIPTION

580087913
580091073
580091074
580091075
.....
580091077

Engine Assy-Diesel .............................................................................................


Plug ................................................................................................................
Seal ................................................................................................................
Fuel Filter .......................................................................................................
Filter Head ..................................................................................................
Cartridge ....................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1

G813

07-08

P19899

FUEL FILTER (FIGURE 5-18)


CUMMINS QSB 3.3L DIESEL

ITEM
1
1
2

G813

PART NO.

DESCRIPTION

580087913
580091075
.....
580091077

Engine Assy-Diesel .............................................................................................


Fuel Filter .......................................................................................................
Fuel Filter head ..........................................................................................
Cartridge ....................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1

5-33

P19712

05-08

THROTTLE PEDAL AND ATTACHING PARTS (FIGURE 5-19)

5-34

2008 Yale Materials Handling Corporation

G813

05-08

P19712

THROTTLE PEDAL AND ATTACHING PARTS


ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14

580080022
580080368
580080021
580038063
580047714
580037700
580004592
524246118
449034011
580052661
580056839
580043866
940600906
580056460
580056459

Throttle Plate ......................................................................................................


Bushing ..........................................................................................................
Shaft ...................................................................................................................
E-Ring .................................................................................................................
Capscrew ............................................................................................................
Screw (Stop) .......................................................................................................
Nut ......................................................................................................................
Foot Directional Control Pedal (FP19713 [Page 5-36]).....................................
Roll Pin ...............................................................................................................
Pedal (Standard) .................................................................................................
Capscrew ............................................................................................................
Sensor ................................................................................................................
Washer ...............................................................................................................
Spring (Inner) ......................................................................................................
Spring (Outer) .....................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
3
1
1
1
1
1
2
1
2
1
1

5-35

P19713

05-08

FOOT DIRECTIONAL CONTROL PEDAL (FIGURE 5-20)

5-36

2008 Yale Materials Handling Corporation

G813

05-08

P19713

FOOT DIRECTIONAL CONTROL PEDAL


ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

524246118
580057300
504225201
580054683
518806635
580020942
580038290
.....
.....
580050676
580010433
065619300
580047527
580010432
502634904
580026812
032643500
500552902
501702901

Foot Directional Control Pedal ............................................................................


1
Pedal ..............................................................................................................
1
Screw .............................................................................................................
4
Wire Harness ..................................................................................................
1
Connector ...................................................................................................
1
Connector (4 Way) .....................................................................................
1
Terminal .....................................................................................................
4
Switch .........................................................................................................
1
Switch .........................................................................................................
1
Clip (Key Hole) ...............................................................................................
1
Washer ...........................................................................................................
2
Lockwasher ....................................................................................................
4
Pad .................................................................................................................
1
Spring .............................................................................................................
2
Screw .............................................................................................................
4
Clip .................................................................................................................
1
Nut ..................................................................................................................
4
Lockwasher ....................................................................................................
4
Loctite ............................................................................................................. AR

G813

2008 Yale Materials Handling Corporation

QTY

5-37

P19713

05-08

NOTES

5-38

2008 Yale Materials Handling Corporation

G813

SECTION 6

ELECTRICAL SYSTEM

CONTENTS

SECTION 6
ELECTRICAL SYSTEM
DESCRIPTION

PAGE

BATTERY CABLES
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L .......................................................................................................................................................
COWL ELECTRICAL .......................................................................................................................................
DISTRIBUTOR ASSEMBLY
GM 4.3L GASOLINE AND LPG ..................................................................................................................
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS .............................................................................................................................
ELECTRONIC CONTROL LEVERS
MINI-LEVER MODULE (FOUR FUNCTION) ..............................................................................................
MINI-LEVER MODULES (THREE FUNCTION) ..........................................................................................
ELECTRONIC CONTROL MODULE AND SENSORS
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
ENGINE ELECTRICAL SYSTEM
GM 4.3L GASOLINE AND LPG ..................................................................................................................
ENGINE SAFETY ELECTRICAL
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L (GS AND LPS) ..............................................................................................................................
IMPACT SENSOR ...........................................................................................................................................
INSTRUMENT CLUSTER ...............................................................................................................................
LOAD WEIGH ELECTRICAL ..........................................................................................................................
MAST ELECTRICAL .......................................................................................................................................
POWER DISTRIBUTION MODULE ................................................................................................................
REMOTE KEY SWITCH ..................................................................................................................................
SEALED ALTERNATOR AND MOUNTING
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L, GASOLINE AND LPG .................................................................................................................
STARTER AND MOUNT
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
STARTER MOTOR
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
TRANSMISSION ELECTRICAL SYSTEM ......................................................................................................
WIRE HARNESS
ALTERNATOR - CUMMINS QSB 3.3L DIESEL .........................................................................................
COWL WITH FORWARD/REVERSE LEVER .............................................................................................
COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID ............................
COWL WITH MONOTROL PEDAL .............................................................................................................
ELECTRONIC CONTROL VALVE - THREE FUNCTION ...........................................................................
ELECTRONIC CONTROL VALVE - FOUR FUNCTION .............................................................................
ENGINE - CUMMINS QSB 3.3L DIESEL ....................................................................................................
ENGINE - GM 4.3L GASOLINE ..................................................................................................................
ENGINE - GM 4.3L LPG .............................................................................................................................
LEFT HAND CHASSIS - GM 4.3L, GASOLINE ..........................................................................................
LEFT HAND CHASSIS - GM 4.3L LPG ......................................................................................................
LIGHTS - WITH OVERHEAD GUARD ........................................................................................................
RIGHT HAND CHASSIS - GM 4.3L GASOLINE AND LPG ........................................................................
RIGHT HAND CHASSIS - CUMMINS QSB 3.3L ........................................................................................
SEALED ALTERNATOR - GM 4.3L ............................................................................................................
SEALED ALTERNATOR - CUMMINS QSB 3.3L ........................................................................................
G813

2008 Yale Materials Handling Corporation

6-22
6-14
6-30
6-13
6-4
6-32
6-34
6-18
6-8
6-26
6-10
6-46
6-29
6-40
6-44
6-28
6-6
6-20
6-16
6-24
6-21
6-42
6-74
6-90
6-94
6-86
6-98
6-100
6-64
6-66
6-70
6-60
6-62
6-102
6-48
6-54
6-76
6-78
6-1

CONTENTS

SECTION 6
ELECTRICAL SYSTEM
DESCRIPTION

PAGE

TRANSMISSION - SINGLE SPEED ...........................................................................................................


TRANSMISSION - DUAL SPEED ...............................................................................................................
WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS
WITH CAB ...................................................................................................................................................
WITH OVERHEAD GUARD ........................................................................................................................

6-2

2008 Yale Materials Handling Corporation

6-82
6-84
6-36
6-38

G813

CONTENTS

NOTES

G813

2008 Yale Materials Handling Corporation

6-3

P19714

05-08

ELECTRICAL SYSTEM (FIGURE 6-1)


RIGHT HAND CHASSIS

6-4

2008 Yale Materials Handling Corporation

G813

05-08

P19714

ELECTRICAL SYSTEM
RIGHT HAND CHASSIS
KEY:
A: GM 4.3L
B: Cummins QSB 3.3L Diesel
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8

580041768
580027573
580074110
580047714
580073755
580077590
580026621
580090227

8
9
10
11
11
12
13
14
15
16
17
18
19
20
20
20
20

580090786
580056730
580074261
580039900
580039438
580023854
580068957
580026812
580056613
580060014
580046263
580037180
580066219
520052851
580076313
580013937
580076315

Cap .............................................................................................................
Nut (Flange) ...............................................................................................
Link (Battery Hold Down) ...........................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Battery Tray ................................................................................................
Nut ..............................................................................................................
Wire Harness (Gasoline and LPG) (FP19741 [Page 6-54], FP19740
[Page 6-48])................................................................................................
Wire Harness (Diesel) (FP19741 [Page 6-54]).........................................
Seal ............................................................................................................
Module (FP19725 [Page 6-28]).................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Fuse Puller .................................................................................................
Horn ...........................................................................................................
Clip .............................................................................................................
Fastener .....................................................................................................
Connector ...................................................................................................
Link (Battery Hold Down) ...........................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Start Battery Wet ........................................................................................
Start Battery Wet (Optional) .......................................................................
Start Battery Wet ........................................................................................
Start Battery Wet (Optional) .......................................................................

G813

2008 Yale Materials Handling Corporation

QTY
A
B
1
3
1
7
1
1
7

1
3
1
4
1
1
4

1
..
1
1
4
..
1
1
4
6
1
1
1
1
1
1
..
..

..
1
1
1
..
3
1
1
4
6
..
1
1
1
..
..
1
1

6-5

P19715

05-08

REMOTE KEY SWITCH (FIGURE 6-2)

ITEM
1
2
3
4
4
4
4
4
5
6
6

6-6

PART NO.

DESCRIPTION

580056487
580026812
580056613
580054477
580022893
505968540
505968514
580034540
520045009
580054478
500863106

Bracket ................................................................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
Wire Harness (Remote Keyswitch) .....................................................................
Connector .......................................................................................................
Connector .......................................................................................................
Terminal (Pin) .................................................................................................
Connector Body ..............................................................................................
Boot ....................................................................................................................
Ignition Switch .....................................................................................................
Key Set ...............................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
2
2
1
1
1

G813

05-08

P19715

NOTES

G813

2008 Yale Materials Handling Corporation

6-7

P19716

05-08

ENGINE ELECTRICAL SYSTEM (FIGURE 6-3)


GM 4.3L GASOLINE AND LPG

6-8

2008 Yale Materials Handling Corporation

G813

05-08

P19716

ENGINE ELECTRICAL SYSTEM


GM 4.3L GASOLINE AND LPG
KEY:
A: Gasoline
B: LPG
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19
20

580077530
580047714
580072047
580048273
580072475
580072127
580074788
580049559
580087935
580025560
580049011
580047919
580064367
580064368
580032023
580074751
580041557
580037160
580037180
940600908
580077531
a 937100904
a 580027573

DESCRIPTION
Battery Cable (Negative) (FP19718 [Page 6-14]).....................................
Capscrew ...................................................................................................
Screw .........................................................................................................
Oxygen Sensor (With Wire Harness) .........................................................
Bracket .......................................................................................................
Nut ..............................................................................................................
Bracket .......................................................................................................
Clamp (Swivel) ...........................................................................................
Bolt .............................................................................................................
Clip .............................................................................................................
Capscrew ...................................................................................................
Nut ..............................................................................................................
Wire Harness (LH Chassis) (FP19743 [Page 6-60]).................................
Wire Harness (LH Chassis) (FP19742 [Page 6-62]).................................
Bracket .......................................................................................................
Starter ........................................................................................................
Clamp .........................................................................................................
Sensor (Air Flow Restriction) .....................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Battery Cable (Positive) (FP19718 [Page 6-14]).......................................
Nut ..............................................................................................................
Nut (Flange) ...............................................................................................

QTY
A
B
1
4
1
2
1
2
1
1
2
2
1
1
1
..
1
1
1
1
1
2
1
1
1

1
4
1
2
1
2
1
2
2
..
1
1
..
1
1
1
1
1
1
2
1
1
1

FOOTNOTES:
a Not Illustrated

G813

2008 Yale Materials Handling Corporation

6-9

P19717

05-08

ENGINE SAFETY ELECTRICAL (FIGURE 6-4)


GM 4.3L (GS AND LPS)

6-10

2008 Yale Materials Handling Corporation

G813

05-08

P19717

ENGINE SAFETY ELECTRICAL


GM 4.3L (GS AND LPS)
KEY:
A: Gasoline
B: LPS
ITEM

PART NO.

1
2
3
3
3
3
4
5
6
7
8
9
10
11
12
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
27
28
29
30
31
32
33
34
35
36
37
38

580056840
900011212
580052989
580063616
505976537
580040374
580054023
015035700
014939300
015026400
014996900
580039438
580078489
580037160
580076731
580077305
580047714
580077531
580072047
580072475
580072127
580087935
580074788
580041557
580048273
580049559
580074751
580032023
580064367
580064368
580049011
580047919
580025560
580042794
580042331
580052982
580041704
580067028
580052685
580049555
580037180
940600908
580077530
a 580027573
a 449022016

G813

DESCRIPTION
Lockring ......................................................................................................
Pin ..............................................................................................................
Battery Cable .............................................................................................
Terminal .................................................................................................
Boot .......................................................................................................
Boot .......................................................................................................
Switch .........................................................................................................
Lockwasher ................................................................................................
Nut ..............................................................................................................
Lockwasher ................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Wire Harness (Sealed Alternator) (FP19723 [Page 6-16]).......................
Sensor (Air Flow Restriction) .....................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Capscrew ...................................................................................................
Battery Cable (Positive) (FP19718 [Page 6-14]).......................................
Screw .........................................................................................................
Bracket .......................................................................................................
Nut ..............................................................................................................
Bolt .............................................................................................................
Bracket .......................................................................................................
Clamp .........................................................................................................
Oxygen Sensor (With Wire Harness) .........................................................
Clamp (Swivel) ...........................................................................................
Starter ........................................................................................................
Bracket .......................................................................................................
Wire Harness (LH Chassis) (FP19743 [Page 6-60]).................................
Wire Harness (LH Chassis) (FP19742 [Page 6-62]).................................
Capscrew ...................................................................................................
Nut ..............................................................................................................
Clip .............................................................................................................
Clamp (Swivel) ...........................................................................................
Clamp (Swivel) ...........................................................................................
Bracket .......................................................................................................
Insert ..........................................................................................................
Cable Assy .................................................................................................
Clip .............................................................................................................
Clamp (Swivel) ...........................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Battery Cable (Negative) (FP19718 [Page 6-14]).....................................
Nut (Flange) ...............................................................................................
Lockwasher ................................................................................................
2008 Yale Materials Handling Corporation

QTY
A
B
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
4
1
1
1
2
2
1
1
1
1
1
1
1
..
3
1
2
2
3
1
2
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
4
1
1
1
2
2
1
1
1
2
1
..
..
1
3
1
..
2
3
1
2
1
1
1
1
1
1
1
1

6-11

P19717

05-08

ENGINE SAFETY ELECTRICAL


GM 4.3L (GS AND LPS)
KEY:
A: Gasoline
B: LPS
ITEM

PART NO.
a 937100904

DESCRIPTION
Nut ..............................................................................................................

QTY
A
B
1

FOOTNOTES:
a Not Illustrated

6-12

2008 Yale Materials Handling Corporation

G813

05-08

P19722

DISTRIBUTOR ASSEMBLY (FIGURE 6-5)


GM 4.3L GASOLINE AND LPG

ITEM
1
2
3
4
5
6
7
8

G813

PART NO.

DESCRIPTION

580048919
580051808
580051809
580048979
900006248
580048980
580048981
580048982
580012858

Distributor ...........................................................................................................
Distributor Cap ...............................................................................................
Rotor ...............................................................................................................
Kit-Gear ..........................................................................................................
Gasket ............................................................................................................
Sensor (Cam) .................................................................................................
Screw .............................................................................................................
Screw .............................................................................................................
Clamp .................................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
4
2
1

6-13

P19718

05-08

BATTERY CABLES (FIGURE 6-6)


GM 4.3L

6-14

2008 Yale Materials Handling Corporation

G813

05-08

P19718

BATTERY CABLES
GM 4.3L
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
14
15
15

580077530
580063618
580050293
580006553
580002460
580063617
580053960
580077531
580002460
580059293
580078334
580015673
580052019
580006553
580040374
505976537
580063616
580074877

Battery Cable (Negative) ....................................................................................


Terminal .........................................................................................................
E-Ring ............................................................................................................
E-Ring ............................................................................................................
Clamp .............................................................................................................
Terminal .........................................................................................................
Battery Cable (Positive) ......................................................................................
Battery Cable (Positive) (GS/LPS) ......................................................................
Clamp .............................................................................................................
Boot ................................................................................................................
Terminal .........................................................................................................
Clamp .............................................................................................................
Boot ................................................................................................................
E-Ring ............................................................................................................
Boot ................................................................................................................
Boot (GS/LPG) ...............................................................................................
Terminal .........................................................................................................
Terminal (GS/LPG) .........................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

6-15

P19723

06-08

SEALED ALTERNATOR AND MOUNTING (FIGURE 6-7)


GM 4.3L, GASOLINE AND LPG

ITEM
1
2
3
4
5
6
7

6-16

PART NO.

DESCRIPTION

580073556
580047183
900017264
580004505
580039016
062307300
580040737

Bracket ................................................................................................................
Spacer ................................................................................................................
Alternator (Sealed) ..............................................................................................
Capscrew ............................................................................................................
Pulley ..................................................................................................................
Capscrew ............................................................................................................
Spacer ................................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
1

G813

06-08

P19723

NOTES

G813

2008 Yale Materials Handling Corporation

6-17

P19907

07-08

ELECTRONIC CONTROL MODULE AND SENSORS (FIGURE 6-8)


CUMMINS QSB 3.3L DIESEL

6-18

2008 Yale Materials Handling Corporation

G813

07-08

P19907

ELECTRONIC CONTROL MODULE AND SENSORS


CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

580087913
580091125
580091126
580063065
580091127
580058690
580086769
580082622
580092021
580094645
580092022
580091117
580091124
580091132
580091133
580091134
580091135

Engine Assy-Diesel .............................................................................................


Capscrew .......................................................................................................
Capscrew .......................................................................................................
Data Plate .......................................................................................................
Capscrew .......................................................................................................
Sensor (Air Intake) .........................................................................................
O-Ring ............................................................................................................
Temperature Sender (Temperature) ..............................................................
Throttle Position Sensor (Cam Position) ........................................................
O-Ring ............................................................................................................
Throttle Position Sensor (Crank Position) ......................................................
Electronic Control Module ..............................................................................
Support ...........................................................................................................
Sensor (Ambient Air Pressure) .......................................................................
Sensor (Intake ManifoldTemperature) ............................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
2
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1

6-19

P19901

07-08

SEALED ALTERNATOR AND MOUNTING (FIGURE 6-9)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2
3
4
5
6
7

6-20

PART NO.

DESCRIPTION

900017264
016103700
062143700
580042963
580088013
580087977
580068208
504232260

Alternator (Sealed) ..............................................................................................


1
Washer ...............................................................................................................
1
Capscrew ............................................................................................................
1
Locknut ...............................................................................................................
1
Spacer ................................................................................................................
1
Bracket Wldmt ....................................................................................................
1
Bolt ......................................................................................................................
1
Thread Sealant ................................................................................................... AR

2008 Yale Materials Handling Corporation

QTY

G813

07-08

P19906

STARTER MOTOR (FIGURE 6-10)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2

G813

PART NO.

DESCRIPTION

580087913
580091290
580091289

Engine Assy-Diesel .............................................................................................


Motor (Starter) ................................................................................................
Capscrew ...................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
3

6-21

P19720

05-08

BATTERY CABLES (FIGURE 6-11)


CUMMINS QSB 3.3L DIESEL

6-22

2008 Yale Materials Handling Corporation

G813

05-08

P19720

BATTERY CABLES
CUMMINS QSB 3.3L DIESEL
KEY:
A: Positive
B: Negative
ITEM

PART NO.

1
2
3
4
5
6
7
8
8
9
10
11
12
13
13
14
15

580084814
580063618
580073520
505970529
580050293
580006553
580063617
580084813
a 580084815
580083152
580063617
580073519
580075790
580052019
a 505976537
580063616
580040374

DESCRIPTION

QTY
A
B

Battery Cable (Negative) ............................................................................


..
Terminal .................................................................................................
..
Battery Cable .........................................................................................
..
Clamp ....................................................................................................
..
E-Ring ....................................................................................................
..
E-Ring ....................................................................................................
..
Terminal .................................................................................................
..
Battery Cable (Positive) .............................................................................
1
Battery Cable (Positive) .............................................................................
1
Boot .......................................................................................................
1
Terminal .................................................................................................
1
Battery Cable (Red) ............................................................................... AR
Terminal .................................................................................................
1
Boot .......................................................................................................
1
Boot .......................................................................................................
1
Terminal .................................................................................................
1
Boot .......................................................................................................
1

1
1
AR
1
1
1
1
..
..
..
..
..
..
..
..
..
..

FOOTNOTES:
a Safety Truck Only

G813

2008 Yale Materials Handling Corporation

6-23

P19724

05-08

STARTER AND MOUNT (FIGURE 6-12)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2

6-24

PART NO.

DESCRIPTION

580087913
580091290
580091289

Engine Assy-Diesel .............................................................................................


Motor (Starter) ................................................................................................
Capscrew ...................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
3

G813

05-08

P19724

NOTES

G813

2008 Yale Materials Handling Corporation

6-25

P19719

05-08

ENGINE SAFETY ELECTRICAL (FIGURE 6-13)


CUMMINS QSB 3.3L DIESEL

6-26

2008 Yale Materials Handling Corporation

G813

05-08

P19719

ENGINE SAFETY ELECTRICAL


CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

580054023
580049231
580056840
580087490
580051800
580084823
580049559
580084814
580041557
940600908
580037180
580087948
062143700
016103700
900017264
580086076
580042331
580049555
580039438
015026400
014996900
015035700
014939300
580042794
580049011
580052982
580041704
580087490
580084815
580052685
900003207
900011212

Switch .................................................................................................................
Capscrew ............................................................................................................
Lockring ..............................................................................................................
Cable (Disconnect Switch) ..................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Clamp (Swivel) ....................................................................................................
Battery Cable (Negative) (FP19720 [Page 6-22])..............................................
Clamp .................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Pulley (Alternator) ...............................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Alternator (Sealed) ..............................................................................................
Wire Harness (Alternator) (FP19747 [Page 6-78])............................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Capscrew ............................................................................................................
Lockwasher .........................................................................................................
Nut ......................................................................................................................
Lockwasher .........................................................................................................
Nut ......................................................................................................................
Clamp (Swivel) ....................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Insert ...................................................................................................................
Cable (Disconnect Switch) ..................................................................................
Battery Cable (Positive) (FP19720 [Page 6-22])...............................................
Clip ......................................................................................................................
Clamp .................................................................................................................
Pin .......................................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
2
1
1
2
1
4
1
4
1
1
1
1
1
1
1
3
1
2
2
2
2
2
2
2
1
2
1
1
1
1
1

6-27

P19725

05-08

POWER DISTRIBUTION MODULE (FIGURE 6-14)

ITEM
1
2
3
4
5
6
7

PART NO.
580074261
580023052
580036599
580036575
580036576
580036751
580036752
580043031
a 580039900
a 580027573
a 580023854
a 580056730

DESCRIPTION
Module .................................................................................................................
Relay (30 Amp) ...............................................................................................
Relay (20 Amp) ...............................................................................................
Fuse (20 Amp) ................................................................................................
Fuse (30 Amp) ................................................................................................
Semiconductor ................................................................................................
Resistor (68 Ohm, 5 Watt) ..............................................................................
Fuse (25 Amp) ................................................................................................
Capscrew ........................................................................................................
Nut (Flange) ....................................................................................................
Fuse Puller ......................................................................................................
Seal .................................................................................................................

QTY
1
2
5
6
2
1
1
2
4
2
1
1

FOOTNOTES:
a Not Illustrated

6-28

2008 Yale Materials Handling Corporation

G813

05-08

P19728

INSTRUMENT CLUSTER (FIGURE 6-15)

ITEM

PART NO.

1
2
2
3
4
5
6
7
8
9
10
11
12
12

580087546
580060625
580060626
580047049
a 580047046
580047048
580039846
580047691
580037904
580047714
580047200
580039847
580050933
580047047
580087547

DESCRIPTION
Lever (Detent Forward and Reverse) ..................................................................
Display (With Overhead Guard) ..........................................................................
Display (With Cab) ..............................................................................................
Bezel (Display Cluster) ....................................................................................
Label (RH Display) ..............................................................................................
Label (RH Display, All Options) ...........................................................................
Cover (Display Lever) ..........................................................................................
Key Set ................................................................................................................
Ignition Switch (Without Keys) .............................................................................
Capscrew ............................................................................................................
Screw ..................................................................................................................
Cover (Keyswitch) ...............................................................................................
Label (Blank) (LH Display with Overhead Guard) ...............................................
Label (LH Display with Cab) ................................................................................
Lever (Not Illustrated) ..........................................................................................

QTY
1
1
1
2
1
1
1
1
1
4
5
1
1
1
1

FOOTNOTES:
a Remove Panels From Overlay as Required For
Truck Configuration.

G813

2008 Yale Materials Handling Corporation

6-29

P19727

05-08

COWL ELECTRICAL (FIGURE 6-16)

6-30

2008 Yale Materials Handling Corporation

G813

05-08

P19727

COWL ELECTRICAL
ITEM
1
1
1
1
2
3
4
5
6
7
8
9
9
9
10
10
11

PART NO.
cg 580082486
580082487
a 580089451
h 580089452
580062311
580038826
580037180
580026812
580056613
580056614
580030968
h 580049608
f 580049609
e 580049610
b 580038751
d 580040090
580037180

FOOTNOTES:
a Diesel
b Four Function
c Gasoline and LPG
d Three Function

G813

DESCRIPTION

QTY

Wire Harness .......................................................................................................


Wire Harness .......................................................................................................
Wire Harness (Manual) .......................................................................................
Wire Harness (Manual) .......................................................................................
Bracket ................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Vehicle System Manager (VSM) -8525419 .........................................................
Vehicle System Manager (VSM) -8525420 .........................................................
Vehicle System Manager (VSM) -8525421 .........................................................
Wire Harness (Electronic Control Valve) (FP19754 [Page 6-100])....................
Wire Harness (Electronic Control Valve) (FP19753 [Page 6-98])......................
Capscrew ............................................................................................................

e
f
g
h

1
1
1
1
1
1
2
3
3
1
3
1
1
1
1
1
4

With Electronic Hydraulics and Cab


With Electronic Hydraulics and Overhead Guard
With Return to Set Tilt
Without Electronic Hydraulics

2008 Yale Materials Handling Corporation

6-31

P19731

05-08

ELECTRONIC CONTROL LEVERS (FIGURE 6-17)


MINI-LEVER MODULE (FOUR FUNCTION)

6-32

2008 Yale Materials Handling Corporation

G813

05-08

P19731

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULE (FOUR FUNCTION)
ITEM
1

2
3
4
4
5
6

PART NO.
580089967
580090361
b 580061852
580089971
580090361
580090362
c 580061850
b 580061852
580089976
580090361
a 580090362
c 580061850
b 580061852
580089978
580090361
c 580061850
b 580061852
580090362
.....
.....
.....
580081812
.....
.....

DESCRIPTION
Mini-Lever (8544614) ..........................................................................................
Kit-Mini-Lever (Non-Clamping) ........................................................................
Kit-Plug (Interlock Switch Plug) .......................................................................
Mini-Lever (8544618) (With Clamping) ...............................................................
Kit-Mini-Lever (Non-Clamping) ........................................................................
Kit-Mini-Lever (Clamping) ...............................................................................
Kit-Switch (Interlock Switch) ............................................................................
Kit-Plug (Interlock Switch Plug) .......................................................................
Mini-Lever (8544620) (With Return to Set Tilt) ....................................................
Kit-Mini-Lever (Non-Clamping) ........................................................................
Kit-Mini-Lever (Clamping) ...............................................................................
Kit-Switch (Interlock Switch) ............................................................................
Kit-Plug (Interlock Switch Plug) .......................................................................
Mini-Lever (8544622) (Clamping and Return to Set Tilt) .....................................
Kit-Mini-Lever (Non-Clamping) ........................................................................
Kit-Switch (Interlock Switch) ............................................................................
Kit-Plug (Interlock Switch Plug) .......................................................................
Kit-Mini-Lever (Clamping) ...............................................................................
Momentary Switch ...........................................................................................
Plug (Momentary Switch) ................................................................................
Mini-Lever .......................................................................................................
Handle (Mini-Lever) ....................................................................................
Label ...............................................................................................................
Control Labels (FP19581 [Page 1-56])..............................................................

FOOTNOTES:
a Kit Includes: 1 Interlock Mini-Lever (must be used
in combination with a Momentary Interlock Switch),
1 Gasket, 4 Screws (parts are NSS)
b Kit Includes: 1 Momentary Switch Hole Plug, 1
Gasket (parts are NSS)

G813

QTY

1
4
3
1
3
1
1
1
1
3
1
1
2
1
2
2
1
2
AR
AR
AR
1
1
1

Kit Includes: 1 Momentary Switch, 1 Lockwasher,


1 Gasket, 1 Nut (parts are NSS)

2008 Yale Materials Handling Corporation

6-33

P19730

05-08

ELECTRONIC CONTROL LEVERS (FIGURE 6-18)


MINI-LEVER MODULES (THREE FUNCTION)

6-34

2008 Yale Materials Handling Corporation

G813

05-08

P19730

ELECTRONIC CONTROL LEVERS


MINI-LEVER MODULES (THREE FUNCTION)
ITEM
1

2
3
4
4
5
6
7

PART NO.
580089966
580090361
b 580062910
c 580061852
580089970
a 580061852
d 580061850
b 580062910
c 580090361
580090362
580089972
a 580061852
d 580061850
b 580062910
c 580090361
580090362
580089977
d 580061850
b 580062910
c 580061852
580090361
580090362
.....
.....
.....
580081812
.....
580062910
.....

DESCRIPTION
Mini-Lever (8544613) ..........................................................................................
Kit-Mini-Lever (Non-Clamping) ........................................................................
Plug .................................................................................................................
Kit-Plug (Interlock Switch Plug) .......................................................................
Mini-Lever (8544617) (With Clamping) ...............................................................
Kit-Plug (Interlock Switch Plug) .......................................................................
Kit-Switch (Interlock Switch) ............................................................................
Plug .................................................................................................................
Kit-Mini-Lever (Non-Clamping) ........................................................................
Kit-Mini-Lever (Clamping) ...............................................................................
Mini-Lever (8544619) (With Return To Set Tilt) ..................................................
Kit-Plug (Interlock Switch Plug) .......................................................................
Kit-Switch (Interlock Switch) ............................................................................
Plug .................................................................................................................
Kit-Mini-Lever (Non-Clamping) ........................................................................
Kit-Mini-Lever (Clamping) ...............................................................................
Mini-Lever (8544621) (With Clamping and Return to set Tilt) .............................
Kit-Switch (Interlock Switch) ............................................................................
Plug .................................................................................................................
Kit-Plug (Interlock Switch Plug) .......................................................................
Kit-Mini-Lever (Non-Clamping) ........................................................................
Kit-Mini-Lever (Clamping) ...............................................................................
Plug (Momentary Switch) ................................................................................
Momentary Switch ...........................................................................................
Mini-Lever .......................................................................................................
Handle (Mini-Lever) ....................................................................................
Label (Shows Production Part Number) ..........................................................
Plug (Mini-Lever) .............................................................................................
Control Labels (FP19581 [Page 1-56])..............................................................

FOOTNOTES:
a Kit Includes: 1 Interlock Rocker (must be used in
combination with a Momentary Interlock Switch), 1
Gasket, 4 Screws (parts are NSS)
b Kit Includes: 1 Mini-Lever Plug, 1 Gasket (parts are
NSS)

G813

QTY

c
d

1
3
1
3
1
1
1
1
2
1
1
2
1
1
2
1
1
2
2
1
1
2
AR
AR
AR
1
1
1
1

Kit Includes: 1 Momentary Interlock Switch Plug, 1


Gasket (parts are NSS)
Kit Includes: 1 Momentary Switch, 1 Lockwasher,
1 Gasket, 1 Nut (parts are NSS)

2008 Yale Materials Handling Corporation

6-35

P19732

05-08

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS (FIGURE 6-19)


WITH CAB

6-36

2008 Yale Materials Handling Corporation

G813

05-08

P19732

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS


WITH CAB
ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

580037207
.....
580037209
580051168
580082532
580082533
580082534
580082531
580079615
580058212
580041704
580040850
580048802
580010571
580077088
580051159
504232297
580058314
580058188
580041704
580058212
580039278
580039251

Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ...........................................


Tail Light Brackets ..............................................................................................
Reflector (Tail) ....................................................................................................
Screw ..................................................................................................................
Work Light (Rear) ...............................................................................................
Work Light (RH Front) .........................................................................................
Work Light (LH Front) .........................................................................................
Bulb (Halogen) ...............................................................................................
Strobe Light ........................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Connector (End Cap) ..........................................................................................
Wire Harness (Cab) ............................................................................................
Bracket Wldmt ....................................................................................................
Guard ..................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Clip ......................................................................................................................
Clip ......................................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
2
2
2
4
1
1
1
1
1
2
2
4
1
2
1
1
1
2
2
2
2
1
1

6-37

P19733

05-08

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS (FIGURE 6-20)


WITH OVERHEAD GUARD

6-38

2008 Yale Materials Handling Corporation

G813

05-08

P19733

WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS


WITH OVERHEAD GUARD
ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

580037207
.....
580037209
580051168
580082532
580082533
580082534
580082531
580079615
580049224
580049225
580040850
580079983
580076302
580064599
580051159
504232297
580058314
580058188
580044859
580058212
580086521
580041360

Brake/Backup Light (Stop,Turn,Tail, And Back-Up) ...........................................


Tail Light Bracket ................................................................................................
Reflector (Tail) ....................................................................................................
Screw ..................................................................................................................
Work Light (Rear) ...............................................................................................
Work Light (RH Front) .........................................................................................
Work Light (LH Front) .........................................................................................
Bulb (Halogen) ...............................................................................................
Strobe Light ........................................................................................................
Grommet (RH Tail Light) .....................................................................................
Grommet (LH Tail Light) .....................................................................................
Nut ......................................................................................................................
Wire Harness ......................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Bracket Wldmt ....................................................................................................
Guard ..................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Wire Harness (Lights) .........................................................................................
Grommet .............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
2
2
2
4
1
1
1
1
1
1
1
4
1
1
1
1
1
2
2
2
2
1
1

6-39

P19737

05-08

LOAD WEIGH ELECTRICAL (FIGURE 6-21)

6-40

2008 Yale Materials Handling Corporation

G813

05-08

P19737

LOAD WEIGH ELECTRICAL


ITEM
1
2
2
2
2
3
3
3
3
4
5
6
7

G813

PART NO.

DESCRIPTION

580064598
580036942
580026813
505968568
580019119
580063697
580063751
580044852
580044854
580064599
580053484
580064733
580077359

Wire Harness (Load Weigh) ...............................................................................


Connector .......................................................................................................
Connector .......................................................................................................
Terminal (Socket) ...........................................................................................
Plug ................................................................................................................
Connector .......................................................................................................
Connector (Secondary Lock) ..........................................................................
Terminal (Socket) ...........................................................................................
Seal ................................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Sensor (Load Sensing) .......................................................................................
Fitting ..................................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
3
9
1
1
3
3
3
3
1
1

6-41

P19734

05-08

TRANSMISSION ELECTRICAL SYSTEM (FIGURE 6-22)

6-42

2008 Yale Materials Handling Corporation

G813

05-08

P19734

TRANSMISSION ELECTRICAL SYSTEM


KEY:
A: Single Speed
B: Dual Speed
ITEM

PART NO.

DESCRIPTION

580069841

1
2
3
4
5
6

580069840
449001415
449022016
580066463
580067818
580066542

Wire Harness (Transmission) (Single Speed) (FP19748 [Page 6-82])


....................................................................................................................
Wire Harness (Transmission) (Dual Speed) (FP19749 [Page 6-84])........
Capscrew ...................................................................................................
Lockwasher ................................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
A
B
1
..
2
2
1
1
..

..
1
2
2
1
..
1

6-43

P19735

05-08

MAST ELECTRICAL (FIGURE 6-23)

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10

580070745
580058190
580060837
580060645
580052685
580072635
449015112
580047034
580071048
580081830

Bracket ................................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Sensor (Mast Position) .......................................................................................
Clip ......................................................................................................................
Capscrew ............................................................................................................
Locknut ...............................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................

6-44

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
2
2
1
1

G813

05-08

P19735

NOTES

G813

2008 Yale Materials Handling Corporation

6-45

P19736

05-08

IMPACT SENSOR (FIGURE 6-24)

6-46

2008 Yale Materials Handling Corporation

G813

05-08

P19736

IMPACT SENSOR
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

580064567
580026812
580056613
580064565
580020942
518806635
505968514
580020943
580020944
505968568
580049555
580042330
580041371
580047714
580064917
580020942
518806635
505972554
580041369

Bracket ................................................................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................
Wire Harness (Impact Sensor) ...........................................................................
Connector (4 Way) .........................................................................................
Connector .......................................................................................................
Terminal (Pin) .................................................................................................
Connector (4-Way) .........................................................................................
Connector .......................................................................................................
Terminal (Socket) ...........................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Capscrew ............................................................................................................
Sensor (Impact) ..................................................................................................
Connector (4 Way) .........................................................................................
Connector .......................................................................................................
Terminal .........................................................................................................
Clamp (Swivel) ....................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
2
2
1
1
1
4
2
2
8
2
2
1
2
1
1
1
4
1

6-47

P19740

05-08

WIRE HARNESS (FIGURE 6-25)


RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG

6-48

2008 Yale Materials Handling Corporation

G813

05-08

P19740

WIRE HARNESS
RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG
ITEM

PART NO.

DESCRIPTION

1
2
3
3
3
3
4
5
5
5
5
6
7
7
7
7
8
8
8
8
8
9
10
10
10
10
11
12
13
14
15
15
15
15
15
15
16
16
16
16
17
17
17
17
18
18
18
18
18

580090227
580030878
580025559
.....
580042221
580042222
580039513
580071066
.....
580021087
580021088
505968568
580030876
.....
520045068
520045069
504288730
.....
520045074
520045069
504288733
580023845
580058669
.....
580020943
580020944
505968568
580037670
580039764
580049292
580026808
.....
580036981
580036986
580039513
580019119
580034658
.....
580039499
580039500
580039513
.....
580042221
580042222
580039513
.....
580027206
580027207
505968568
580019119

Wire Harness ......................................................................................................


Clip .................................................................................................................
Clip .................................................................................................................
Connector Assembly (To Seat Harness) ........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector (End Cap) .....................................................................................
Connector Assembly (To Backup Alarm Harness) .........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Clip .................................................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Coolant Level) .............................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Clip .................................................................................................................
Connector Assembly (Bus Terminal Two) ......................................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (With Resistor) (End Cap) .............................................................
Clip .................................................................................................................
Conduit (Elbow) ..............................................................................................
Clip .................................................................................................................
Connector Assembly (To Transmission Harness) ..........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Transmission Harness) ..........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
2
2
1
1
1
8
3
1
1
1
2
3
1
1
1
2
1
1
1
2
2
3
1
1
1
4
1
4
3
1
1
1
1
11
1
7
1
1
1
6
1
1
1
8
1
1
1
7
1
6-49

P19740

05-08

WIRE HARNESS
RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG
ITEM

PART NO.

19
19
19
19
20
20
20
21
21
21
21
22
22
22
23
23
23
23
24
24
24
24
24
25
25
25
25
25
26
26
26
26
26
27
27
27
27
27
28
28
28
28
29
29
29
29
29
30
30
30

.....
580040820
580040821
580050627
.....
580040822
505968566
.....
580040820
580040821
580050627
.....
580032038
505968566
.....
580043467
580043915
580050627
.....
580036984
580039502
580039513
580019119
.....
580036982
580039502
580039513
580019119
.....
580036981
580039502
580039513
580019119
.....
580036940
580026813
505968568
505968593
.....
580020942
518806635
505968514
.....
580022859
580026813
505968568
580019119
.....
580039499
580036986

6-50

DESCRIPTION
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (To Lights/Cab Harness) ..............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Accessory One) ..........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To Cowl Harness) .......................................................
Connector (4 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (To Cowl Harness) .......................................................
Connector (12-Way) ...................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
2008 Yale Materials Handling Corporation

QTY
1
1
1
4
1
1
1
1
1
1
4
1
1
2
1
1
1
4
1
1
1
8
4
1
1
1
7
5
1
1
1
9
3
1
1
2
8
4
1
1
1
4
1
1
1
9
3
1
1
1
G813

05-08

P19740

WIRE HARNESS
RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG
ITEM

PART NO.

30
30
31
31
31
31
31
32
32
32
32
32
32
33
34
34
34
34
34
34
34
34
35
35
35
35
35
35
35
36
36
36
36
36
37
37
37
38
39
39
39
39
40
40
40
40
40
41
41
41

580039513
580019119
.....
580036981
580033537
580039513
580019119
.....
580033515
518806635
520045805
520045804
580026649
580040120
.....
580034505
580034509
505968505
504288730
504288733
580034658
580023845
.....
580034504
580034509
505968505
504288730
504288733
580034658
.....
580040820
580040821
505968566
580050627
.....
580040822
580033515
580039851
.....
520045068
520045069
504288730
.....
520045074
520045069
504288733
580023845
.....
580034507
580034509

G813

DESCRIPTION
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (To Horn) ......................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Clip .................................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Accessory Two) ..........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Conduit ...........................................................................................................
Connector Assembly (End Cap) .....................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (To Hydraulic Filter) ......................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
2008 Yale Materials Handling Corporation

QTY
3
9
1
1
1
3
9
1
1
1
2
3
1
1
1
1
1
5
1
6
1
2
1
1
1
7
1
4
3
1
1
1
1
3
1
1
4
1
1
1
1
2
1
1
1
2
2
1
1
1
6-51

P19740

05-08

WIRE HARNESS
RIGHT HAND CHASSIS GM 4.3L GASOLINE AND LPG
ITEM

PART NO.

41
41
41
42
42
42
42
42
42
43
43
43
43

505968505
580050627
580034658
.....
580034506
580034509
505968505
504288733
580034658
.....
580021087
580021088
505968568

6-52

DESCRIPTION
Seal ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Power Distribution Module) .........................................
Connector ...................................................................................................
Lock ............................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Key Switch/Alternate Horn Button) .............................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................

2008 Yale Materials Handling Corporation

QTY
7
1
7
1
1
1
8
5
3
2
1
1
2

G813

05-08

P19740

NOTES

G813

2008 Yale Materials Handling Corporation

6-53

P19741

05-08

WIRE HARNESS (FIGURE 6-26)


RIGHT HAND CHASSIS CUMMINS QSB 3.3L

6-54

2008 Yale Materials Handling Corporation

G813

05-08

P19741

WIRE HARNESS
RIGHT HAND CHASSIS CUMMINS QSB 3.3L
ITEM

PART NO.

DESCRIPTION

1
1
1
1
2
2
2
2
3
4
4
5
5
6
7
8
8
8
9
9
9
9
9
10
10
10
10
10
10
10
11
11
11
11
11
11
11
11
12
12
12
13
14
14
14
14
15
15
15

580090786
.....
580043467
580043915
580050627
.....
580020943
580020944
505968568
580025560
.....
580027620
.....
580027620
580044908
520038855
.....
580040822
505968566
.....
580040820
580040821
505968566
580050627
.....
580034504
580034509
505968505
504288730
504288733
580034658
.....
580034505
580034509
505968505
504288730
504288733
580034658
580023845
.....
580063571
580025567
580040120
.....
520045068
520045069
504288730
.....
520045074
520045069

Wire Harness ......................................................................................................


1
Connector Assembly (To Alternator Harness) ................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (To Alternator Harness) ................................................
1
Connector (4-Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
4
Clip .................................................................................................................
1
Connector Assembly (Contactor Signal) ........................................................
1
Connector Body .........................................................................................
1
Connector Assembly (Contactor Ground) ......................................................
1
Connector Body .........................................................................................
1
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Connector Assembly (Endcap)) .....................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
4
Connector Assembly (Accessory Two) ..........................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
1
Terminal .....................................................................................................
3
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
7
Seal ............................................................................................................
1
Terminal .....................................................................................................
4
Terminal .....................................................................................................
3
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
5
Seal ............................................................................................................
2
Terminal .....................................................................................................
5
Terminal .....................................................................................................
1
Seal ............................................................................................................
1
Connector Assembly (Ignition Fuse) ..............................................................
1
Fuse Holder ................................................................................................
1
Fuse (5 Amp) .............................................................................................
1
Clip .................................................................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
1
Seal ............................................................................................................
2
Connector Assembly (Hydraulic Filter) ...........................................................
1
Plug ............................................................................................................
1
Terminal .....................................................................................................
1

G813

2008 Yale Materials Handling Corporation

QTY

6-55

P19741

05-08

WIRE HARNESS
RIGHT HAND CHASSIS CUMMINS QSB 3.3L
ITEM

PART NO.

15
15
16
16
16
16
16
16
17
17
17
17
17
17
17
18
19
20
21
21
21
21
22
22
23
23
23
23
24
24
25
25
26
26
26
26
27
28
29
30
30
30
30
30
31
31
31
31
32
33

504288733
580023845
.....
580034507
580034509
505968505
504288730
580034658
.....
580034506
580034509
504288733
580034658
505968505
580023845
910065119
580041641
520045672
.....
580021087
580021088
505968568
.....
580071066
.....
580021087
580021088
505968568
.....
580071066
.....
580037670
.....
580020943
580020944
505968568
580030878
580058669
580025559
.....
580033516
580033537
520045804
580026649
.....
580042221
580042222
580039513
580030876
.....

6-56

DESCRIPTION

QTY

Terminal .....................................................................................................
1
Seal ............................................................................................................
1
Connector Assembly (Power Distribution Module) .........................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Seal ............................................................................................................
7
Seal ............................................................................................................
1
Terminal .....................................................................................................
7
Connection Assembly (Power Distribution Module) .......................................
1
Connector ...................................................................................................
1
Lock ............................................................................................................
1
Terminal .....................................................................................................
5
Terminal .....................................................................................................
3
Seal ............................................................................................................
7
Seal ............................................................................................................
1
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Connector Assembly (Hood Switch/Keyswitch ...............................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly ......................................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Alternate Horn Button) ................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector (With Resistor) ..........................................................................
1
Connector Assembly (Bus Terminal) ..............................................................
1
Connector (4-Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
4
Clip .................................................................................................................
1
Clip .................................................................................................................
1
Clip .................................................................................................................
1
Connector Assembly (Coolant Level) .............................................................
1
Connector ...................................................................................................
1
Connector Lock ..........................................................................................
1
Terminal .....................................................................................................
3
Wire Seal ....................................................................................................
3
Connector Assembly (To Seat Harness) ........................................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
8
Clip .................................................................................................................
2
Connector Assembly (Backup Alarm) ............................................................
1
2008 Yale Materials Handling Corporation

G813

05-08

P19741

WIRE HARNESS
RIGHT HAND CHASSIS CUMMINS QSB 3.3L
ITEM

PART NO.

33
33
33
34
34
35
35
35
35
35
36
36
36
36
37
38
38
38
38
38
39
39
39
39
39
40
41
42
42
42
42
42
43
43
43
44
44
44
44
45
45
45
46
46
46
46
47
47
47
47

580021087
580021088
505968568
.....
580071066
.....
580036981
580036986
580039513
580019119
.....
580039499
580039500
580039513
580026808
.....
580040820
580040821
505968566
580050627
.....
580087837
580087838
580019119
580039514
580049292
580039764
.....
580036981
580036986
580039513
580019119
.....
580040822
505968566
.....
580040820
580040821
580050627
.....
580032038
505968566
.....
580043467
580043915
580050627
.....
580036984
580039502
580039513

G813

DESCRIPTION
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Connector Assembly (To Transmission Harness) ..........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (To Transmission Harness) ..........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (Engine Control Module) ..............................................
Connector ...................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (Engine Control Module) ..............................................
Connector ...................................................................................................
Strain Relief ................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Conduit (Elbow) ..............................................................................................
Clip .................................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (To Lights/Cab Harness) ..............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Accessory One) ..........................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
2008 Yale Materials Handling Corporation

QTY
1
1
2
1
1
1
1
1
11
1
1
1
1
6
1
1
1
1
2
2
1
1
1
46
14
2
4
1
1
1
3
9
1
1
4
1
1
1
4
1
1
2
1
1
1
2
1
1
1
8
6-57

P19741

05-08

WIRE HARNESS
RIGHT HAND CHASSIS CUMMINS QSB 3.3L
ITEM

PART NO.

47
48
48
48
48
48
49
49
49
49
49
50
50
50
50
50
51
51
51
51
52
52
52
52
52
53
53
53
53
53
54
54
54
54
54
54
55

580019119
.....
580036982
580039502
580039513
580019119
.....
580036981
580039502
580039513
580019119
.....
580036940
580026813
505968568
505968593
.....
580020942
518806635
505968514
.....
580022859
580026813
505968568
580019119
.....
580036983
580036986
580039513
580019119
.....
580033515
580033537
520045805
520045804
580026649
580039851

6-58

DESCRIPTION

QTY

Plug ............................................................................................................
4
Connector Assembly (Vehicle System Manager) ...........................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
7
Plug ............................................................................................................
5
Connector Assembly (Vehicle System Manager) ...........................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
8
Plug ............................................................................................................
4
Connector Assembly (Vehicle System Manager) ...........................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
8
Terminal (Socket) .......................................................................................
4
Connector Assembly (To Cowl Harness) .......................................................
1
Connector (4 Way) .....................................................................................
1
Connector ...................................................................................................
1
Terminal (Pin) .............................................................................................
4
Connector Assembly (To Cowl Harness) .......................................................
1
Connector (12-Way) ...................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
9
Plug ............................................................................................................
3
Connector Assembly (Vehicle System Manager) ...........................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Plug ............................................................................................................
3
Connector Assembly (Horn) ...........................................................................
1
Connector ...................................................................................................
1
Connector Lock ..........................................................................................
1
Seal ............................................................................................................
2
Terminal .....................................................................................................
3
Wire Seal ....................................................................................................
1
Conduit ........................................................................................................... AR

2008 Yale Materials Handling Corporation

G813

05-08

P19741

NOTES

G813

2008 Yale Materials Handling Corporation

6-59

P19743

05-08

WIRE HARNESS (FIGURE 6-27)


LEFT HAND CHASSIS GM 4.3L, GASOLINE

6-60

2008 Yale Materials Handling Corporation

G813

05-08

P19743

WIRE HARNESS
LEFT HAND CHASSIS GM 4.3L, GASOLINE
ITEM
1
1
1
1
2
2
2
3
3
3
3
3
4
4
5
5
5
6
6
6
7
7
7
7
7
7
7
8

G813

PART NO.

DESCRIPTION

580064367
.....
580012324
580023845
520038875
.....
580012323
504288730
.....
580010545
505968505
580023878
580025849
580010544
580079973
.....
580025779
504288741
.....
580033852
504288741
.....
580036349
580023866
580023865
580070459
580023869
580036358
580030876

Wire Harness (LH Chassis) ................................................................................


1
Connector Assembly (Air Restriction) ............................................................
1
Connector ...................................................................................................
1
Seal ............................................................................................................
2
Terminal .....................................................................................................
2
End Cap (Air Restriction Cap) ........................................................................
1
Connector ...................................................................................................
1
Seal ............................................................................................................
3
Connector Assembly (Fuel Pump Relay) .......................................................
1
Connector Body .........................................................................................
1
Seal ............................................................................................................
4
Terminal .....................................................................................................
4
Sealant ....................................................................................................... AR
Relay (Fuel Pump) .........................................................................................
1
Clip (Relay) .....................................................................................................
1
Connector Assembly (Fuel Level) ..................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (Fuel Pump) .................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (To Engine Harness) ....................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Terminal .....................................................................................................
5
Seal ............................................................................................................
5
Wire Seal ....................................................................................................
3
Connector Lock ..........................................................................................
1
Clip .................................................................................................................
1

2008 Yale Materials Handling Corporation

QTY

6-61

P19742

05-08

WIRE HARNESS (FIGURE 6-28)


LEFT HAND CHASSIS GM 4.3L LPG

ITEM
1
1
1
1
2
2
2
3
3
3
4
4
4
4
4
5
5
5
5
5
5
6
6
6

6-62

PART NO.

DESCRIPTION

580064368
.....
580012324
520038875
580023845
.....
580012323
504288730
.....
580068120
580051025
.....
580023845
520045074
520045069
520045073
.....
580010545
504288730
505968505
580023878
580025849
.....
580036349
580023866

Wire Harness (LH Chassis) ................................................................................


1
Connector Assembly (Air Restriction) ............................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
End Cap Assembly (Air Restriction Cap) .......................................................
1
Connector ...................................................................................................
1
Seal ............................................................................................................
1
Connector Assembly (LPG Lockoff) ...............................................................
1
Connector .......................................................................................................
1
Terminal .........................................................................................................
2
Connector Assembly (Low LPG Switch) ........................................................
1
Seal ............................................................................................................
2
Plug ............................................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
2
Connector Assembly (Fuel Pump Relay) .......................................................
1
Connector Body .........................................................................................
1
Seal ............................................................................................................
1
Seal ............................................................................................................
4
Terminal .....................................................................................................
4
Sealant ....................................................................................................... AR
Connector Assembly (To Engine Wire Harness) ............................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3

2008 Yale Materials Handling Corporation

QTY

G813

05-08
ITEM
6
6
6
6
7
8
8

G813

PART NO.
580023865
580070459
580023869
580036358
580030876
580010544
580079973

DESCRIPTION
Terminal .....................................................................................................
Seal ............................................................................................................
Wire Seal ....................................................................................................
Connector Lock ..........................................................................................
Clip .................................................................................................................
Relay (Fuel Pump) .........................................................................................
Clip (Relay) .....................................................................................................

2008 Yale Materials Handling Corporation

P19742
QTY
5
5
3
1
1
1
1

6-63

P19904

07-08

WIRE HARNESS (FIGURE 6-29)


ENGINE CUMMINS QSB 3.3L DIESEL

6-64

2008 Yale Materials Handling Corporation

G813

07-08
ITEM
1

G813

PART NO.

DESCRIPTION

580094469

Wire Harness (Engine) .......................................................................................

2008 Yale Materials Handling Corporation

P19904
QTY
1

6-65

P19744

05-08

WIRE HARNESS (FIGURE 6-30)


ENGINE GM 4.3L GASOLINE

6-66

2008 Yale Materials Handling Corporation

G813

05-08

P19744

WIRE HARNESS
ENGINE GM 4.3L GASOLINE
ITEM

PART NO.

DESCRIPTION

1
1
2
2
2
2
3
4
5
6
6
6
6
6
7
7
7
8
8
9
9
9
9
9
9
10
10
10
11
12
12
12
12
12
12
13
14
14
14
15
15
15
15
15
16
17
18
19
19

580077675
.....
580042947
.....
580080198
580080199
580080808
.....
.....
.....
.....
580022990
520045804
580027611
580022993
.....
504288740
580000559
.....
580064880
.....
580042698
580014386
580010739
580034616
580035200
.....
504288740
504288741
.....
.....
580033519
580027611
520045805
580000554
580033537
.....
.....
580036351
580027619
.....
580033516
580033537
520045804
580026649
.....
.....
.....
.....
580042219

Wire Harness ......................................................................................................


Connector Assembly (Starter) ........................................................................
Ring Terminal .............................................................................................
Connector Assembly (Crank Position) ...........................................................
Electrical Connector ...................................................................................
Electrical Terminal ......................................................................................
Seal ............................................................................................................
Connector Assembly (Injector 3) ....................................................................
Connector Assembly (Injector 5) ....................................................................
Connector Assembly (Injector 1) ....................................................................
Connector Assembly (Right Oxygen Sensor) .................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Electrical Terminal ......................................................................................
Connector ...................................................................................................
Connector Assembly (Temperature Sensor) ..................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Connector) ..................................................................
Connector ...................................................................................................
Connector Assembly (Connector) ..................................................................
Fuse Holder ................................................................................................
Fuse (60 Amp) ...........................................................................................
Cover (With Seal) .......................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (Alternator) ...................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Injector 2) ....................................................................
Connector Assembly (Coil) .............................................................................
Connector ...................................................................................................
Electrical Terminal ......................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Connector Lock ..........................................................................................
Connector Assembly (Injector 6) ....................................................................
Connector Assembly (LH Chassis) ................................................................
Connector ...................................................................................................
Clip .............................................................................................................
Connector Assembly (Cam Positioner Sensor) ..............................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Connector) ..................................................................
Connector Assembly (Connector) ..................................................................
Connector Assembly (Connector) ..................................................................
Connector Assembly (Chassis Harness) ........................................................
Connector ...................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
3
3
1
1
1
1
1
4
4
1
1
1
2
1
1
1
1
1
1
2
2
1
1
2
1
1
1
2
3
1
1
1
1
1
1
1
1
1
3
3
1
1
1
1
1
6-67

P19744

05-08

WIRE HARNESS
ENGINE GM 4.3L GASOLINE
ITEM

PART NO.

20
20
21
21
22
22
22
23
23
23
23
23
24
24
24
24
25
25
25
25
25
26
27
27
27
28
28

.....
505972593
.....
580040822
.....
504288749
580000559
.....
580022990
520045804
580027611
580022993
.....
580064923
580025558
580049815
.....
580059253
580000559
580033537
504288741
.....
.....
505968598
580052019
.....
520044861

6-68

DESCRIPTION
Connector Assembly (Chassis Harness) ........................................................
Connector ...................................................................................................
Connector Assembly (Chassis Harness) ........................................................
Connector ...................................................................................................
Connector Assembly (Oil Pressure) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Left Oxygen Sensor) ...................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Electrical Terminal ......................................................................................
Connector ...................................................................................................
Connector Assembly (Map Sensor) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Ignition) .......................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Connector Assembly (Injector 4) ....................................................................
Connector Assembly (Alternator) ...................................................................
E-Ring ........................................................................................................
Boot ............................................................................................................
Connector Assembly (Battery) .......................................................................
E-Ring ........................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
3
1
1
4
4
1
1
1
4
4
1
1
1
1
3
1
1
1
1
1
1

G813

05-08

P19744

NOTES

G813

2008 Yale Materials Handling Corporation

6-69

P19745

05-08

WIRE HARNESS (FIGURE 6-31)


ENGINE GM 4.3L LPG

6-70

2008 Yale Materials Handling Corporation

G813

05-08

P19745

WIRE HARNESS
ENGINE GM 4.3L LPG
ITEM

PART NO.

DESCRIPTION

1
1
2
2
3
3
4
4
4
5
5
5
6
6
6
7
8
9
10
11
12
12
12
12
12
13
13
13
14
14
14
15
15
15
15
15
16
16
16
17
17
17
18
18
18
19
19
19
20

580077676
.....
580042219
.....
505972593
.....
580040822
.....
580051025
580064825
.....
580051025
580064825
.....
580051025
580064825
.....
.....
.....
.....
.....
.....
580022990
580027611
520045804
580022993
.....
504288740
580000559
.....
504288749
580000559
.....
580033516
580033537
520045804
580026649
.....
580028186
504288741
.....
580051025
580064825
.....
580051025
580064825
.....
580051025
580064825
.....

Wire Harness ......................................................................................................


Connector Assembly (Chassis Harness) ........................................................
Connector ...................................................................................................
Connector Assembly (Chassis Harness) ........................................................
Connector ...................................................................................................
Connector Assembly (Chassis Harness) ........................................................
Connector ...................................................................................................
Connector Assembly (Injector 5) ....................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Injector 3) ....................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Injector 1) ....................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Connector) ..................................................................
Connector Assembly (Connector) ..................................................................
Connector Assembly (Connector) ..................................................................
Connector Assembly (Connector) ..................................................................
Connector Assembly (Connector) ..................................................................
Connector Assembly (RH Oxygen Sensor) ....................................................
Connector Body .........................................................................................
Electrical Terminal ......................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Connector) ..................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Oil Pressure) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Cam Sensor) ...............................................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Fuel Pressure) ............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Injector 6) ....................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Injector 4) ....................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Injector 2) ....................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Battery) .......................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
1
1
2
1
1
2
1
1
2
1
1
1
1
1
1
1
1
4
4
1
1
1
2
1
1
3
1
1
1
3
3
1
1
3
1
2
1
1
2
1
1
2
1
1
6-71

P19745

05-08

WIRE HARNESS
ENGINE GM 4.3L LPG
ITEM

PART NO.

20
21
21
22
22
22
22
23
23
24
24
24
24
25
25
26
26
27
27
27
28
28
29
29
29
30
30
30
30
30
30
31
31
31
31
31
32
32
32
32
33
33
33
33
33

520044861
.....
580042947
.....
580080198
580080199
580080808
.....
580064880
.....
580042698
580014386
580035200
.....
580010739
.....
580034616
.....
504288741
504288740
.....
505968598
.....
580027619
580036351
.....
580033519
580027611
580033537
520045805
580000554
.....
580059253
580000559
504288741
580033537
.....
580064923
580025558
580049815
.....
580022993
520045804
580027611
580022990

6-72

DESCRIPTION
E-Ring ........................................................................................................
Connector Assembly (Starter) ........................................................................
Ring Terminal .............................................................................................
Connector Assembly (Crank Position Sensor) ...............................................
Electrical Connector ...................................................................................
Electrical Terminal ......................................................................................
Seal ............................................................................................................
Connector Assembly (Connector) ..................................................................
Connector ...................................................................................................
Connector Assembly (Connector) ..................................................................
Fuse Holder ................................................................................................
Fuse (60 Amp) ...........................................................................................
Terminal .....................................................................................................
Connector Assembly (Cover) .........................................................................
Cover (With Seal) .......................................................................................
Connector Assembly (Connector) ..................................................................
Seal ............................................................................................................
Connector Assembly (Alternator) ...................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly (Alternator) ...................................................................
E-Ring ........................................................................................................
Connector Assembly (LH Chassis Harness) ..................................................
Clip .............................................................................................................
Connector ...................................................................................................
Connector Assembly (Coil) .............................................................................
Connector ...................................................................................................
Electrical Terminal ......................................................................................
Connector Lock ..........................................................................................
Seal ............................................................................................................
Seal ............................................................................................................
Connector Assembly (Ignition) .......................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Lock ..........................................................................................
Connector Assembly (Map Sensor) ...............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (LH Oxygen Sensor) ....................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Electrical Terminal ......................................................................................
Connector Body .........................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
3
3
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
3
1
1
1
1
3
1
1
1
4
4
1
1
4
4
1

G813

05-08

P19745

NOTES

G813

2008 Yale Materials Handling Corporation

6-73

P19900

07-08

WIRE HARNESS (FIGURE 6-32)


ALTERNATOR CUMMINS QSB 3.3L DIESEL

6-74

2008 Yale Materials Handling Corporation

G813

07-08

P19900

WIRE HARNESS
ALTERNATOR CUMMINS QSB 3.3L DIESEL
ITEM

PART NO.

DESCRIPTION

1
1
1
2
3
4
4
4
4
5
5
5
6
7
8
8
8
8
9
9
9
9
10
11
11
12
12
13
14
14
15
16
17
17
17
18
18
18
18
18
18
19
20
21
21

580086076
.....
580025779
504288741
580030876
580044908
.....
580012324
520038875
580023845
.....
580012323
504288730
520038855
520035824
.....
580032038
580032039
150121835
.....
580020942
518806635
505968514
580025559
.....
580006526
.....
580006526
520038855
.....
580088535
520045672
518793625
.....
580075791
580075792
.....
580073617
580022993
520045804
580027612
520045805
580088532
580058268
.....
580062216

Wire Harness (Alternator) ...................................................................................


Connector Assembly (Fuel Level) ..................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Air Restriction Sensor) ................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Seal ............................................................................................................
Conduit ...........................................................................................................
Clamp .............................................................................................................
Connector Assembly (To Right Hand Chassis Harness) ...............................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Tight Hand Chassis Assembly) ..............................
Connector (4 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Clip .................................................................................................................
Connector Assembly (Starter Positive Stud) ..................................................
E-Ring ........................................................................................................
Connector Assembly (Starter Negitive Stud) ..................................................
E-Ring ........................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Sarter Solenoid) ..........................................................
E Ftg Spade Term #10 ...............................................................................
Conduit ...........................................................................................................
Clamp .............................................................................................................
Connector Assembly (Alternatoe Fuse) .........................................................
Receptacle .................................................................................................
Pin ..............................................................................................................
Connector Assembly (Alternator) ...................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Seal ............................................................................................................
Sleeve ............................................................................................................
Heat Shrink .....................................................................................................
Connector Assembly (Alternator Ground) ......................................................
E-Ring ........................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
2
1
AR
1
1
2
2
1
1
2
AR
1
1
1
1
2
1
1
1
4
1
1
1
1
1
AR
1
1
AR
1
1
1
1
1
1
1
2
2
2
AR
AR
1
1

6-75

P19746

05-08

WIRE HARNESS (FIGURE 6-33)


SEALED ALTERNATOR GM 4.3L

ITEM

PART NO.

DESCRIPTION

1
1
1
2
3
3
3
4
4
4
5
6
6
6
6
7
7
7
8
8
8
8
9
9
9
10

580078489
.....
504450740
504450761
580028441
.....
504288740
504288741
.....
504450741
580049322
580025560
.....
580056380
505970552
504231204
.....
504450741
580049322
.....
580056380
505970552
504231204
.....
504450740
504450761
.....

Wire Harness (Sealed Alternator) .......................................................................


Connector Assembly (To Disconnect Switch Link) .........................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Adapter (To Engine Harness) .........................................................................
Connector Assembly (To Engine Harness) ....................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Disconnect Switch Link) .........................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (To Disconnect Switch) ................................................
E-Ring ........................................................................................................
Boot ............................................................................................................
Heat Shrink ................................................................................................
Connector Assembly (Alternator Excite) ........................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Connector Assembly (Alternator D+) ..............................................................
E-Ring ........................................................................................................
Boot ............................................................................................................
Heat Shrink ................................................................................................
Connector Assembly (Alternator Field) ..........................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Connector Assembly (Diode Pack) ................................................................

6-76

2008 Yale Materials Handling Corporation

QTY
1
2
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
G813

05-08
ITEM

PART NO.

10
10
10
11

580020943
580020944
505968593
580078403

G813

DESCRIPTION
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Kit-Diode .........................................................................................................

2008 Yale Materials Handling Corporation

P19746
QTY
1
1
4
1

6-77

P19747

05-08

WIRE HARNESS (FIGURE 6-34)


SEALED ALTERNATOR CUMMINS QSB 3.3L

6-78

2008 Yale Materials Handling Corporation

G813

05-08

P19747

WIRE HARNESS
SEALED ALTERNATOR CUMMINS QSB 3.3L
ITEM

PART NO.

DESCRIPTION

1
1
1
2
3
4
4
4
4
5
5
5
6
7
7
7
7
8
8
8
8
9
10
10
10
11
11
11
12
12
12
13
13
13
14
15
15
15
15
16
16
16
16
17
17
18
18
19
19

580088369
.....
580025779
504288741
580030876
580044908
.....
580012324
520038875
580023845
.....
580012323
504288730
520038855
.....
580056380
505970552
504231204
.....
580056380
505970552
504231204
060023600
.....
504450740
504450761
.....
504450741
580049322
.....
504450740
504450761
.....
504450740
580049322
580025559
.....
580032038
580032039
150121835
.....
580020942
518806635
505968514
.....
580006526
.....
580006526
.....
580088535

Wire Harness ......................................................................................................


Connector Assembly (Fuel Level) ..................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Air Restriction Sensor) ................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Seal ............................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Disconnect Switch) .....................................................
E-Ring ........................................................................................................
Boot ............................................................................................................
Heat Shrink ................................................................................................
Connector Assembly (Disconnect Switch) .....................................................
E-Ring ........................................................................................................
Boot ............................................................................................................
Heat Shrink ................................................................................................
Clamp .............................................................................................................
Connector Assembly (Disconnect Switch Link) ..............................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Connector Assembly (Disconnect Switch Link) ..............................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Connector Assembly (Disconnect Switch Link) ..............................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Connector Assembly (Disconnect Switch Link) ..............................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (To Right Hand Chassis Harness) ...............................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (To Right Hand Chassis Harness) ...............................
Connector (4 Way) .....................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (Starter Positive Stud) ..................................................
E-Ring ........................................................................................................
Connector Assembly (Starter Negitive Stud) ..................................................
E-Ring ........................................................................................................
Connector Assembly (Starter Solenoid) .........................................................
E Ftg Spade Term #10 ...............................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
2
1
AR
1
1
1
2
1
1
2
AR
1
1
1
AR
1
1
1
AR
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
4
1
1
1
1
1
1
6-79

P19747

05-08

WIRE HARNESS
SEALED ALTERNATOR CUMMINS QSB 3.3L
ITEM

PART NO.

20
21
22
22
22
23
23
23
23
24
24
25
25
25
26
26
26

520045672
580050487
.....
580075791
580075792
.....
580056380
505970552
504231204
.....
580062216
.....
504450740
504450761
.....
504450741
580049322

6-80

DESCRIPTION

QTY

Conduit ........................................................................................................... AR
Clamp .............................................................................................................
1
Connector Assembly (Alternator Fuse) ..........................................................
1
Receptacle .................................................................................................
1
Pin ..............................................................................................................
1
Connector Assembly (Alternator D) ................................................................
1
E-Ring ........................................................................................................
1
Boot ............................................................................................................
1
Heat Shrink ................................................................................................ AR
Connector Assembly (Alternator Ground) ......................................................
1
E-Ring ........................................................................................................
1
Connector Assembly (Alternator Field) ..........................................................
1
Connector Body .........................................................................................
1
Terminal .....................................................................................................
1
Connector Assembly (Alternator Excite) ........................................................
1
Connector Body .........................................................................................
1
Terminal .....................................................................................................
1

2008 Yale Materials Handling Corporation

G813

05-08

P19747

NOTES

G813

2008 Yale Materials Handling Corporation

6-81

P19748

05-08

WIRE HARNESS (FIGURE 6-35)


TRANSMISSION SINGLE SPEED

6-82

2008 Yale Materials Handling Corporation

G813

05-08

P19748

WIRE HARNESS
TRANSMISSION SINGLE SPEED
ITEM

PART NO.

DESCRIPTION

1
1
1
1
1
2
3
4
4
4
5
5
5
5
6
6
6
6
6
7
7
7
8
8
8
9
10
11
11
11
11
11

580069841
.....
580069704
580069705
580041195
580019119
580025560
580030876
.....
580023944
504288741
.....
580021087
580021088
505968568
.....
580063697
580063751
580044852
580044854
.....
580043885
504288741
.....
580048895
504288741
580030878
580025557
.....
580039490
580039491
580041195
580019119

Wire Harness (Transmission) .............................................................................


Connector Assembly (To RH Chassis Harness) ............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Connector Assembly (Temperature) ..............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Clutch Forward/Reverse 1) .........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Forward/Reverse 1 Pressure) .....................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Connector Assembly (Turbine Shaft RPM) ....................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Tail Shaft RPM) ...........................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Connector Assembly (To RH Chassis Harness) ............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
10
2
1
2
1
1
2
1
1
1
2
1
1
1
3
3
1
1
3
1
1
4
1
1
1
1
1
4
2

6-83

P19749

05-08

WIRE HARNESS (FIGURE 6-36)


TRANSMISSION DUAL SPEED

6-84

2008 Yale Materials Handling Corporation

G813

05-08

P19749

WIRE HARNESS
TRANSMISSION DUAL SPEED
ITEM

PART NO.

DESCRIPTION

1
1
1
1
1
2
3
4
4
4
5
5
5
5
6
6
6
6
6
7
7
7
8
9
10
10
10
10

580069840
.....
580069704
580069705
580041195
580019119
580025560
580030876
.....
580023944
504288741
.....
580021087
580021088
505968568
.....
580063697
580063751
580044852
580044854
.....
580043885
504288741
580030878
580025557
.....
580039490
580039491
580041195

Wire Harness (Transmission) .............................................................................


Connector Assembly (To RH Chassis Harness) ............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Connector Assembly (Temperature) ..............................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Clutch Forward 1, and 2 Reverse 1) ...........................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Forward/Reverse 1 Pressure) .....................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Connector Assembly (Turbine/Tail Shaft RPM) .............................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Connector Assembly (To RH Chassis Harness) ............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
11
2
1
2
1
1
2
4
1
1
2
1
1
1
3
3
2
1
3
1
1
1
1
1
6

6-85

P19750

06-08

WIRE HARNESS (FIGURE 6-37)


COWL WITH MONOTROL PEDAL

6-86

2008 Yale Materials Handling Corporation

G813

06-08

P19750

WIRE HARNESS
COWL WITH MONOTROL PEDAL
ITEM

PART NO.

DESCRIPTION

1
1
1
1
1
2
2
3
3
3
3
4
4
4
5
6
6
6
6
7
7
8
8
8
8
8
9
10
11
11
11
11
12
12
12
12
13
13
13
14
15
15
15
15
16
17
17
17
17

580082486
.....
580036982
580036986
580039513
580019119
580036910
.....
.....
580020943
580020944
505968568
.....
580038661
580039158
580030878
.....
580019139
580019140
505968568
.....
580010571
.....
580063697
580063751
580044852
580044854
580040120
580025560
.....
580019140
580019139
505968568
.....
580019140
580019139
505968568
.....
952408901
952405902
580037670
.....
580020943
580020944
505968568
580026808
.....
580036981
580036986
580039513

Wire Harness ......................................................................................................


Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector (End Cap) .................................................................................
Connector Assembly (Endcap) .......................................................................
Connector Assembly (To Monotrol Harness) .................................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Accelerator Pedal Sensor) ..........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (To Mast Harness) .......................................................
Connector (3-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Endcap) .......................................................................
Connector (End Cap) .................................................................................
Connector Assembly (Brake Pressure) ..........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Connector Assembly (Brake Pedal) ...............................................................
Connector ...................................................................................................
Connector (3-Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Park Brake) .................................................................
Connector ...................................................................................................
Connector (3-Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Brake Fluid Sensor) ....................................................
Sleeve ........................................................................................................
Terminal .....................................................................................................
Connector (With Resistor) (End Cap) .............................................................
Connector Assembly (Bus Terminal 1) ...........................................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Clip .................................................................................................................
Connector Assembly (Display) .......................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
10
2
1
1
1
1
1
4
1
1
6
4
1
1
1
3
1
1
1
1
1
3
3
1
1
1
1
1
3
1
1
1
3
2
1
1
1
1
1
1
4
2
1
1
1
5
6-87

P19750

06-08

WIRE HARNESS
COWL WITH MONOTROL PEDAL
ITEM

PART NO.

17
18
18
18
18
19
19
19
19
20
21
22
22
22
22
22
23
23
23
23
23
24
24
24
24

580019119
.....
580051703
580039194
505968568
.....
580021087
580025557
505968568
580051704
580039764
.....
580036984
580036986
580039513
580019119
.....
580026816
505972589
505968514
580019119
.....
580020943
505968568
580020944

6-88

DESCRIPTION
Plug ............................................................................................................
Connector Assembly (J1939 Diagnostic) .......................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (To Horn) ......................................................................
Connector ...................................................................................................
Clip .............................................................................................................
Terminal (Socket) .......................................................................................
Dust Cap ....................................................................................................
Clip .................................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Right Hand Chassis Harness) .....................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector Assembly (Right Hand Chassis Harness) .....................................
Connector (4-Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................

2008 Yale Materials Handling Corporation

QTY
7
1
1
1
3
1
1
1
2
1
1
1
1
1
7
5
1
1
1
9
3
1
1
4
1

G813

06-08

P19750

NOTES

G813

2008 Yale Materials Handling Corporation

6-89

P19751

06-08

WIRE HARNESS (FIGURE 6-38)


COWL WITH FORWARD/REVERSE LEVER

6-90

2008 Yale Materials Handling Corporation

G813

06-08

P19751

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER
ITEM

PART NO.

DESCRIPTION

1
1
1
1
1
2
2
2
3
4
4
4
4
4
5
6
7
7
7
7
8
8
8
9
9
10
10
10
10
11
12
12
12
12
12
13
13
13
13
13
14
14
14
14
15
16
16
16
16

580082487
.....
580036982
580039513
580019119
580036986
.....
580038661
580039158
580030876
.....
580063697
580063751
580044852
580044854
580040120
580025560
.....
580019139
580019140
505968568
.....
952408901
952405902
.....
580037670
.....
580020943
580020944
505968568
580026808
.....
580036981
580036986
580039513
580019119
.....
580051703
580039194
505968568
580051704
.....
580021087
580025557
505968568
580039764
.....
580036984
580036986
580039513

Wire Harness (Cowl) ...........................................................................................


Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector ...................................................................................................
Connector Assembly (Accelerator Pedal Sensor) ..........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (Brake Pressure) ..........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Connector Assembly (Park Brake) .................................................................
Connector (3-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) ...........................................................................................
Connector Assembly (Brake Fluid) .................................................................
Sleeve ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector (With Resistor) ..........................................................................
Connector Assembly ......................................................................................
Connector (4-Way) .....................................................................................
Connector .......................................................................................................
Terminal (Socket) .......................................................................................
Clip .................................................................................................................
Connector Assembly (Display) ...........................................................................
Connector .......................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (J1939 Diagnostic) .......................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Dust Cap ....................................................................................................
Connector Assembly (Horn Button) ................................................................
Connector ...................................................................................................
Clip .............................................................................................................
Terminal (Socket) .......................................................................................
Clip .................................................................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
6
6
1
1
1
6
4
1
1
1
3
3
1
1
2
1
1
3
2
1
1
1
1
1
1
1
4
2
1
1
1
5
7
1
1
1
3
1
1
1
1
2
1
1
1
1
7
6-91

P19751

06-08

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER
ITEM

PART NO.

16
17
17
17
17
17
18
18
18
18

580019119
.....
580026816
505972589
505968514
580019119
.....
580020943
580020944
505968568

6-92

DESCRIPTION
Plug ............................................................................................................
Connector Assembly (To Right Hand Chassis Harness) ...............................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector Assembly (To Right Hand Chassis Harness) ...............................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................

2008 Yale Materials Handling Corporation

QTY
5
1
1
1
6
6
1
1
1
4

G813

06-08

P19751

NOTES

G813

2008 Yale Materials Handling Corporation

6-93

P19752

07-08

WIRE HARNESS (FIGURE 6-39)


COWL WITH FORWARD/REVERSE LEVER WITH HYDRAULIC PUMP SOLENOID

6-94

2008 Yale Materials Handling Corporation

G813

07-08

P19752

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER WITH HYDRAULIC PUMP SOLENOID
ITEM

PART NO.

DESCRIPTION

1
1
1
1
1
2
2
2
3
4
4
4
4
4
5
6
7
7
7
7
8
8
8
9
9
10
10
10
10
11
12
12
12
12
12
13
13
13
13
13
14
14
14
14
15
16
16
16
16

580082487
.....
580036982
580036986
580039513
580019119
.....
580038661
580039158
580030876
.....
580063697
580063751
580044852
580044854
580040120
580025560
.....
580019139
580019140
505968568
.....
952408901
952405902
.....
580037670
.....
580020943
580020944
505968568
580026808
.....
580036981
580036986
580039513
580019119
.....
580051703
580039194
505968568
580051704
.....
580021087
580021088
505968568
580039764
.....
580036984
580036986
580039513

Wire Harness ......................................................................................................


Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (Accelerator Pedal Sensor) ..........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Connector Assembly (Brake Pressure) ..........................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Seal ............................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Connector Assembly (Park Brake) .................................................................
Connector (3-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Brake Fluid) .................................................................
Sleeve ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (End Cap with Resistor) ...............................................
Connector (With Resistor) ..........................................................................
Connector Assembly (Connector) ..................................................................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Clip .................................................................................................................
Connector Assembly (Display) .......................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (J1939 Diagnostic) .......................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Dust Cap ....................................................................................................
Connector Assembly (Horn Button) ................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Clip .................................................................................................................
Connector Assembly Vehicle System Manager) ............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
7
5
1
1
6
4
1
1
1
3
3
1
1
1
1
1
3
2
1
1
1
1
1
1
1
1
1
1
1
1
5
7
1
1
1
3
1
1
1
1
2
1
1
1
1
7
6-95

P19752

07-08

WIRE HARNESS
COWL WITH FORWARD/REVERSE LEVER WITH HYDRAULIC PUMP SOLENOID
ITEM

PART NO.

16
17
17
17
17
17
18
18
18
18

580019119
.....
580026816
505972589
505968514
580019119
.....
580020943
580020944
505968568

6-96

DESCRIPTION
Plug ............................................................................................................
Connector Assembly (To Right Hand Chassis Harness .................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector Assembly (To Right Hand Chassis Harness( ...............................
Connector (4-Way) .....................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................

2008 Yale Materials Handling Corporation

QTY
5
1
1
1
7
5
1
1
1
4

G813

07-08

P19752

NOTES

G813

2008 Yale Materials Handling Corporation

6-97

P19753

06-08

WIRE HARNESS (FIGURE 6-40)


ELECTRONIC CONTROL VALVE THREE FUNCTION

6-98

2008 Yale Materials Handling Corporation

G813

06-08

P19753

WIRE HARNESS
ELECTRONIC CONTROL VALVE THREE FUNCTION
ITEM
1
1
1
1
1
1
2
3
3
3
3
4
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9

G813

PART NO.

DESCRIPTION

580040090
.....
580036941
505968568
505968566
580036941
580026813
580025559
.....
580038186
580049815
580025558
505970552
.....
580038186
580049815
580025558
.....
580022866
580049815
580025558
.....
580022866
580049815
580025558
.....
580021087
505968568
580021088
.....
580021087
505968568
580021088

Wire Harness (Electronic Control Valve) ............................................................


Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Clip .................................................................................................................
Connector Assembly (2A Tilt) .........................................................................
Connector ...................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Boot ................................................................................................................
Connector Assembly (2B Tilt) .........................................................................
Connector ...................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (3B Auxiliary 1) .............................................................
Connector (2-Way) .....................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (3A Auxiliary 1) .............................................................
Connector (2-Way) .....................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (Lift) ..............................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (Lower) .........................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
9
3
1
1
4
1
1
2
2
4
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
1
1
1
2
1

6-99

P19754

06-08

WIRE HARNESS (FIGURE 6-41)


ELECTRONIC CONTROL VALVE FOUR FUNCTION

6-100

2008 Yale Materials Handling Corporation

G813

06-08

P19754

WIRE HARNESS
ELECTRONIC CONTROL VALVE FOUR FUNCTION
ITEM

PART NO.

DESCRIPTION

1
1
1
1
2
3
3
3
3
4
5
5
5
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9
10
10
10
10
11
11
11
11

580038751
.....
580036941
505968568
580026813
580025559
.....
580038186
580049815
580025558
505970552
580022878
580049815
580025558
580022878
580049815
580025558
.....
580038186
580049815
580025558
.....
580022866
580049815
580025558
.....
580022866
580049815
580025558
.....
580021087
505968568
580021088
.....
580021087
505968568
580021088

Wire Harness (Electronic Control Valve) ............................................................


Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Clip .................................................................................................................
Connector Assembly (2A Tilt) .........................................................................
Connector ...................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Boot ................................................................................................................
Connector (4A Auxiliary 2) .............................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector (4B Auxiliary 2) .............................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (2B Tilt) .........................................................................
Connector ...................................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (3B Auxiliary 1) .............................................................
Connector (2-Way) .....................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (3A Auxiliary 1) .............................................................
Connector (2-Way) .....................................................................................
Seal ............................................................................................................
Terminal .....................................................................................................
Connector Assembly (Lift) ..............................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (Lower) .........................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
12
1
4
1
1
2
2
6
1
2
2
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
1
1
1
2
1

6-101

P19756

06-08

WIRE HARNESS (FIGURE 6-42)


LIGHTS WITH OVERHEAD GUARD

6-102

2008 Yale Materials Handling Corporation

G813

06-08

P19756

WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD
ITEM
1
1
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
4
4
4
5
6
6
6
6
7
7
7
7
8
8
8
8
8
8
8
9
9
9
9

G813

PART NO.

DESCRIPTION

580086521
.....
580036943
580019119
505968568
580026813
.....
580040822
580019341
580040823
.....
580021087
505968593
580021088
.....
580041462
520045804
520045805
580027612
580045480
580026649
580030878
.....
580019245
580019246
580039513
.....
580021087
580021088
505968593
.....
580041462
580045480
520045804
520045805
580027612
580026649
.....
580021087
580021088
505968593

Wire Harness (Lights) .........................................................................................


Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (To Right Hand Classis Harness) .................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Connector ...................................................................................................
Connector Assembly (Right Hand Work Lights) .............................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (Right Hand Rear Signal Light) ....................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Plug ............................................................................................................
Connector ...................................................................................................
Wire Seal ....................................................................................................
Clip .................................................................................................................
Connector Assembly (Strobe Light) ...............................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Rear Work Lights) .......................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Left Hand Rear Signal Lights) .....................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal ............................................................................................................
Plug ............................................................................................................
Wire Seal ....................................................................................................
Connector Assembly (Left Hand Work Lights) ...............................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
9
3
1
1
1
4
1
1
1
2
1
1
1
4
1
2
1
3
2
1
1
1
2
1
1
1
1
1
1
1
4
1
2
3
1
1
1
2

6-103

P19756

06-08

NOTES

6-104

2008 Yale Materials Handling Corporation

G813

SECTION 7

TRANSMISSION

CONTENTS

SECTION 7
TRANSMISSION
DESCRIPTION

PAGE

CONTROL VALVE ASSEMBLY ......................................................................................................................


FORWARD CLUTCH
SINGLE SPEED TRANSMISSION ..............................................................................................................
FORWARD CLUTCH, HIGH
DUAL SPEED TRANSMISSION .................................................................................................................
FORWARD CLUTCH, LOW
DUAL SPEED TRANSMISSION .................................................................................................................
REVERSE CLUTCH
DUAL SPEED TRANSMISSION .................................................................................................................
SINGLE SPEED TRANSMISSION ..............................................................................................................
TORQUE CONVERTER
CUMMINS QSB 3.3L DIESEL .....................................................................................................................
GM 4.3L, GASOLINE AND LPG .................................................................................................................
TRANSMISSION
DUAL SPEED, TWO PIECE HOUSING - SHEET 1 0F 2 ...........................................................................
DUAL SPEED, TWO PIECE HOUSING - SHEET 2 0F 2 ...........................................................................
SINGLE SPEED - SHEET 1 0F 2 ................................................................................................................
SINGLE SPEED - SHEET 2 0F 2 ................................................................................................................
TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER - GM 4.3L AND CUMMINS QSB 3.3L ....................................................
WITH INTERNAL OIL COOLER - CUMMINS QSB 3.3L DIESEL ...............................................................
WITH INTERNAL OIL COOLER - GM 4.3L GASOLINE AND LPG ............................................................
TRANSMISSION MOUNTING .........................................................................................................................

G813

2008 Yale Materials Handling Corporation

7-30
7-16
7-26
7-24
7-28
7-18
7-3
7-4
7-20
7-22
7-12
7-14
7-10
7-6
7-8
7-2

7-1

P19758

06-08

TRANSMISSION MOUNTING (FIGURE 7-1)

ITEM
1
2
3
4
5
6
7
8

7-2

PART NO.

DESCRIPTION

580079916
580051746
580051670
449001048
449022017
580052018
449022041
931017917

Bracket (Electrical Connector) ............................................................................


Washer ...............................................................................................................
Isolator ................................................................................................................
Capscrew ............................................................................................................
Lockwasher .........................................................................................................
Bracket ................................................................................................................
Lockwasher .........................................................................................................
Capscrew ............................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
2
2
4
4
1
1
1

G813

06-08

P19759

TORQUE CONVERTER (FIGURE 7-2)


CUMMINS QSB 3.3L DIESEL

ITEM
1
2
3
4

G813

PART NO.

DESCRIPTION

580047058
502566904
580042194
501702901

Torque Converter ................................................................................................


1
Washer ...............................................................................................................
4
Capscrew ............................................................................................................
4
Loctite ................................................................................................................. AR

2008 Yale Materials Handling Corporation

QTY

7-3

P19760

06-08

TORQUE CONVERTER (FIGURE 7-3)


GM 4.3L, GASOLINE AND LPG

ITEM
1
1
2
3
4

7-4

PART NO.

DESCRIPTION

580047056
580047057
502566904
580042194
501702901

Torque Converter (Without Extended Function Transmission) ...........................


1
Torque Converter (With Extended Function Transmission) ................................
1
Washer ...............................................................................................................
6
Capscrew ............................................................................................................
6
Loctite ................................................................................................................. AR

2008 Yale Materials Handling Corporation

QTY

G813

06-08

P19760

NOTES

G813

2008 Yale Materials Handling Corporation

7-5

P19761

07-08

TRANSMISSION COOLING (FIGURE 7-4)


WITH INTERNAL OIL COOLER CUMMINS QSB 3.3L DIESEL

7-6

2008 Yale Materials Handling Corporation

G813

07-08

P19761

TRANSMISSION COOLING
WITH INTERNAL OIL COOLER CUMMINS QSB 3.3L DIESEL
ITEM
1
2
3
4
5
6
7

G813

PART NO.

DESCRIPTION

580085259
580085260
580019817
580049814
580064921
580026621
580047714

Hose Assy ...........................................................................................................


Hose Assy ...........................................................................................................
Fitting ..................................................................................................................
Clip ......................................................................................................................
Shield ..................................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
3
2
1
4
4

7-7

P19762

06-08

TRANSMISSION COOLING (FIGURE 7-5)


WITH INTERNAL OIL COOLER GM 4.3L GASOLINE AND LPG

7-8

2008 Yale Materials Handling Corporation

G813

06-08

P19762

TRANSMISSION COOLING
WITH INTERNAL OIL COOLER GM 4.3L GASOLINE AND LPG
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
15

580057932
580055798
580047714
580026621
580072662
580049814
580042567
580042328
580064920
580039353
580049231
580061571
580074143
580073577
580080134
580064114
580080129

Fitting ..................................................................................................................
Fitting ..................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Shield ..................................................................................................................
Clip ......................................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Shield ..................................................................................................................
Fitting ..................................................................................................................
Capscrew ............................................................................................................
Drip Shield ..........................................................................................................
Heat Shield .........................................................................................................
Hose Assy (Alternate Part) .................................................................................
Hose Assy ...........................................................................................................
Hose Assy (Alternate Part) .................................................................................
Hose Assy ...........................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
6
7
1
2
2
2
1
1
1
1
1
1
1
1
1

7-9

P19763

06-08

TRANSMISSION COOLING (FIGURE 7-6)


WITH EXTERNAL OIL COOLER GM 4.3L AND CUMMINS QSB 3.3L

7-10

2008 Yale Materials Handling Corporation

G813

06-08

P19763

TRANSMISSION COOLING
WITH EXTERNAL OIL COOLER GM 4.3L AND CUMMINS QSB 3.3L
ITEM
1
2
3
4
5
6
6
7
7
8

G813

PART NO.

DESCRIPTION

580026621
580047714
580072662
580049814
580064921
580064115
580080130
580077753
580080137
580019817

Nut ......................................................................................................................
Capscrew ............................................................................................................
Shield ..................................................................................................................
Clip ......................................................................................................................
Shield ..................................................................................................................
Hose Assy (Alternate Part) .................................................................................
Hose Assy ...........................................................................................................
Hose Assy (Alternate Part) .................................................................................
Hose Assy ...........................................................................................................
Fitting ..................................................................................................................

2008 Yale Materials Handling Corporation

QTY
3
3
1
1
1
1
1
1
1
3

7-11

P19764

06-08

TRANSMISSION (FIGURE 7-7)


SINGLE SPEED SHEET 1 0F 2

7-12

2008 Yale Materials Handling Corporation

G813

06-08

P19764

TRANSMISSION
SINGLE SPEED SHEET 1 0F 2
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

580076344
580076345
810646400
580046280
580074890
580036023
580075838
580073345
580056465
580074759
580082181
580070353
580074891
449022016
580072982
580048738
449001013
580066585
580066583
505967551
580051796
954514907
580059631
580046769
580046273
580045062
580045072
580045064
500505908
580060780
201928200
580035695
580074888
580079527
932201916
580074893
449022018
449001160
449001412
580046277
580047839
580074887
064570600
640088905
580046274
580074892
580074894
505967598

Transmission Assy (Single Speed Dry Brake) ....................................................


Transmission Assy (Single Speed Wet Brake) ...................................................
Fitting ..................................................................................................................
Spring .................................................................................................................
Screen ................................................................................................................
Sensor (Coolant Temperature) ...........................................................................
Converter Housing (Torque Converter) ..............................................................
Breather ..............................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Dipstick Tube ......................................................................................................
Dipstick ...............................................................................................................
Cover (Converter Housing) .................................................................................
Lockwasher .........................................................................................................
Filter ....................................................................................................................
Fitting ..................................................................................................................
Capscrew ............................................................................................................
Spring .................................................................................................................
Spool ...................................................................................................................
Fitting ..................................................................................................................
Pressure Transducer ..........................................................................................
Roll Pin ...............................................................................................................
O-Ring ................................................................................................................
O-Ring ................................................................................................................
Oil Seal (Torque Converter) ................................................................................
Sprocket ..............................................................................................................
Sealing Ring .......................................................................................................
Bearing ...............................................................................................................
Bearing ...............................................................................................................
Sprocket ..............................................................................................................
Ball Bearing ........................................................................................................
Chain (Drive Pump) ............................................................................................
Snubber ..............................................................................................................
Gasket ................................................................................................................
Capscrew ............................................................................................................
Shield (Upper) .....................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Cover Plate .........................................................................................................
Nut ......................................................................................................................
Spacer ................................................................................................................
Snap Ring ...........................................................................................................
Bearing ...............................................................................................................
Oil Seal ...............................................................................................................
Baffle ...................................................................................................................
Shield (Lower) .....................................................................................................
Magnet ................................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
6
1
1
2
1
1
4
1
4
1
2
1
1
1
1
1
1
2
1
2
2
4
1
6
4
2
1
1
1
1
1
1
1
1
1

7-13

P19765

06-08

TRANSMISSION (FIGURE 7-8)


SINGLE SPEED SHEET 2 0F 2

7-14

2008 Yale Materials Handling Corporation

G813

06-08

P19765

TRANSMISSION
SINGLE SPEED SHEET 2 0F 2
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

580076344
580076345
640088904
449001302
449022013
580047772
580056463
580075839
449001010
580046769
580079982
580011108
580075050
580076934
580076935
580074889
315976070
514454800
580056272
449022018
449001412
449001050
449021001
580055553
580045059
505967551
580050042
580079000
449001040
500390901
580079608
580075837

Transmission Assy (Single Speed Dry Brake) ....................................................


Transmission Assy (Single Speed Wet Brake) ...................................................
Ball Bearing ........................................................................................................
Capscrew ............................................................................................................
Lockwasher .........................................................................................................
Stator ..................................................................................................................
O-Ring ................................................................................................................
Carrier .................................................................................................................
Capscrew ............................................................................................................
O-Ring ................................................................................................................
Flange Head Capscrew ......................................................................................
Seal .....................................................................................................................
Gear (Output) ......................................................................................................
Clutch Pack .........................................................................................................
Clutch Pack .........................................................................................................
Gasket ................................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Sensor ................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Gasket ................................................................................................................
Sensor (Speed) ...................................................................................................
Fitting ..................................................................................................................
Dowel ..................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Fitting ..................................................................................................................
Yoke ....................................................................................................................
Transmission Housing ........................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
4
25
1
1
1
4
2
1
1
1
1
1
1
1
2
1
2
2
11
1
1
1
4
4
1
15
1
1
1

7-15

P19766

06-08

FORWARD CLUTCH (FIGURE 7-9)


SINGLE SPEED TRANSMISSION

7-16

2008 Yale Materials Handling Corporation

G813

06-08

P19766

FORWARD CLUTCH
SINGLE SPEED TRANSMISSION
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

580076934
.....
015125800
580078582
.....
.....
524259220
580055204
580055193
580055195
580055196
.....
.....
.....
580040786
.....
580040787
580055216
580055203
580078583
580055202
580078918

Clutch Pack .........................................................................................................


Ring Seal ........................................................................................................
Ball Bearing ....................................................................................................
Shaft ...............................................................................................................
Ring Seal ........................................................................................................
Ring Seal ........................................................................................................
Piston .............................................................................................................
Spring .............................................................................................................
Spring .............................................................................................................
Spring Guide ..................................................................................................
Snap Ring .......................................................................................................
Conical Plate ..................................................................................................
Friction Plate ..................................................................................................
Separator Plate ..............................................................................................
Pressure Plate (6.0 mm) ................................................................................
O-Ring ............................................................................................................
Snap Ring .......................................................................................................
Ball Bearing ....................................................................................................
Snap Ring .......................................................................................................
Clutch Gear ....................................................................................................
Snap Ring .......................................................................................................
Repair Kit ............................................................................................................

1
3
3
1
1
1
1
1
1
1
1
1
8
7
1
1
1
1
2
1
1
1

580053110
580060755

Kit-Clutch Pack Plates (Clutch Pack Plates) ..................................................


Kit-Clutch Pack Seals .....................................................................................

1
1

G813

2008 Yale Materials Handling Corporation

QTY

7-17

P19767

06-08

REVERSE CLUTCH (FIGURE 7-10)


SINGLE SPEED TRANSMISSION

7-18

2008 Yale Materials Handling Corporation

G813

06-08

P19767

REVERSE CLUTCH
SINGLE SPEED TRANSMISSION
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

580076935
.....
015125800
580078584
.....
.....
524259220
580055204
580055193
580055195
580055196
.....
.....
.....
580040786
.....
580040787
580055216
580055203
580040796
580078583
580078918

Clutch Pack .........................................................................................................


Seal ................................................................................................................
Ball Bearing ....................................................................................................
Shaft ...............................................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
Piston .............................................................................................................
Spring .............................................................................................................
Spring .............................................................................................................
Spring Guide ..................................................................................................
Snap Ring .......................................................................................................
Conical Plate ..................................................................................................
Friction Plate ..................................................................................................
Separator Plate ..............................................................................................
Pressure Plate (6.0 mm) ................................................................................
O-Ring ............................................................................................................
Snap Ring .......................................................................................................
Ball Bearing ....................................................................................................
Snap Ring .......................................................................................................
Snap Ring .......................................................................................................
Clutch Gear ....................................................................................................
Repair Kit ............................................................................................................

1
2
3
1
1
1
1
1
1
1
1
1
5
4
1
1
1
1
1
1
1
1

580053110
580060755

Kit-Clutch Pack Plates (Clutch Pack Plates) ..................................................


Kit-Clutch Pack Seals .....................................................................................

1
1

G813

2008 Yale Materials Handling Corporation

QTY

7-19

P19768

06-08

TRANSMISSION (FIGURE 7-11)


DUAL SPEED, TWO PIECE HOUSING SHEET 1 0F 2

7-20

2008 Yale Materials Handling Corporation

G813

06-08

P19768

TRANSMISSION
DUAL SPEED, TWO PIECE HOUSING SHEET 1 0F 2
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

580075203
580075204
580075039
580074891
580082181
580070353
449022016
449001013
580072982
580048738
505967551
580074893
449022018
449001160
580047772
580056463
580059631
580046273
580045062
580045064
580074888
580035695
954514907
932201916
580079527
580046769
500505908
580051796
580066585
580066583
514454800
315976070
580075035
449022013
449001010
449001302
201928200
580045072
640088904

Transmission Assy (Dual Speed Dry Brake) ......................................................


Transmission Assy (Dual Speed Wet Brake) ......................................................
Converter Housing (Torque Converter) ..........................................................
Cover (Converter Housing) ............................................................................
Dipstick Tube ..................................................................................................
Dipstick ...........................................................................................................
Lockwasher ....................................................................................................
Capscrew .......................................................................................................
Filter ...............................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Shield (Upper) ................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Stator ..............................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Oil Seal (Torque Converter) ...........................................................................
Sprocket .........................................................................................................
Bearing ...........................................................................................................
Snubber ..........................................................................................................
Chain (Drive Pump) ........................................................................................
Roll Pin ...........................................................................................................
Capscrew .......................................................................................................
Gasket ............................................................................................................
O-Ring ............................................................................................................
Bearing ...........................................................................................................
Pressure Transducer ......................................................................................
Spring .............................................................................................................
Spool ..............................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Carrier ............................................................................................................
Lockwasher ....................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Ball Bearing ....................................................................................................
Sealing Ring ...................................................................................................
Ball Bearing ....................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
6
2
1
1
4
1
1
1
1
1
1
1
1
1
2
1
4
4
1
4
1
2
1
1
2
1
1
7
7
4
1
1
1

7-21

P19769

06-08

TRANSMISSION (FIGURE 7-12)


DUAL SPEED, TWO PIECE HOUSING SHEET 2 0F 2

7-22

2008 Yale Materials Handling Corporation

G813

06-08

P19769

TRANSMISSION
DUAL SPEED, TWO PIECE HOUSING SHEET 2 0F 2
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

580075203
580075204
580074892
449001412
449022018
580050042
505967598
580046277
064570600
640088905
580047839
580074887
201928200
580057859
950409907
580074889
505967551
449001078
449022013
580056272
580045059
449021001
505967551
580055553
449001050
580079000
449001040
580009061
580082537
580075037
500390901
580079982
580046274
580036023
580011108
580075050
449001160
580074894
580074890
580046280
810646400
580051796
580043644

Transmission Assy (Dual Speed Dry Brake) ......................................................


Transmission Assy (Dual Speed Wet Brake) ......................................................
Baffle ..............................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Dowel .............................................................................................................
Magnet ...........................................................................................................
Cover Plate .....................................................................................................
Snap Ring .......................................................................................................
Bearing ...........................................................................................................
Nut ..................................................................................................................
Spacer ............................................................................................................
Ball Bearing ....................................................................................................
Gear (Idler) .....................................................................................................
Ball Bearing ....................................................................................................
Gasket ............................................................................................................
Fitting ..............................................................................................................
Capscrew .......................................................................................................
Lockwasher ....................................................................................................
Sensor ............................................................................................................
Sensor (Speed) ..............................................................................................
Washer ...........................................................................................................
Fitting ..............................................................................................................
Gasket ............................................................................................................
Capscrew .......................................................................................................
Bracket ...........................................................................................................
Capscrew .......................................................................................................
Screw .............................................................................................................
Solenoid Valve ...............................................................................................
Transmission Housing ....................................................................................
Fitting ..............................................................................................................
Flange Head Capscrew ..................................................................................
Oil Seal ...........................................................................................................
Sensor (Coolant Temperature) .......................................................................
Seal ................................................................................................................
Gear (Output) .................................................................................................
Capscrew .......................................................................................................
Shield (Lower) ................................................................................................
Screen ............................................................................................................
Spring .............................................................................................................
Fitting ..............................................................................................................
Pressure Transducer ......................................................................................
Fitting ..............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
4
7
4
1
1
1
1
1
1
2
1
1
1
4
2
21
1
1
11
4
1
11
1
15
2
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1

7-23

P19770

06-08

FORWARD CLUTCH, LOW (FIGURE 7-13)


DUAL SPEED TRANSMISSION

7-24

2008 Yale Materials Handling Corporation

G813

06-08

P19770

FORWARD CLUTCH, LOW


DUAL SPEED TRANSMISSION
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

580076931
.....
015125800
580074546
.....
.....
524259220
580055204
580055193
580055195
580055196
.....
.....
.....
580040786
580040787
580055216
580055203
.....
580074547
580040796

Clutch Pack (Input/Forward-Low) .......................................................................


Seal ................................................................................................................
Ball Bearing ....................................................................................................
Shaft ...............................................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
Piston .............................................................................................................
Spring .............................................................................................................
Spring .............................................................................................................
Spring Guide ..................................................................................................
Snap Ring .......................................................................................................
Conical Plate ..................................................................................................
Friction Plate ..................................................................................................
Separator Plate ..............................................................................................
Pressure Plate (6.0 mm) ................................................................................
Snap Ring .......................................................................................................
Ball Bearing ....................................................................................................
Snap Ring .......................................................................................................
Seal ................................................................................................................
Gear ...............................................................................................................
Snap Ring .......................................................................................................

1
3
3
1
1
1
1
1
1
1
1
1
9
8
1
1
1
1
1
1
1

580078892
580078974
580060755

Kit-Clutch Pack Plates/Seals ..............................................................................


Kit-Clutch Pack Plates ........................................................................................
Kit-Clutch Pack Seals .........................................................................................

1
1
1

G813

2008 Yale Materials Handling Corporation

QTY

7-25

P19771

06-08

FORWARD CLUTCH, HIGH (FIGURE 7-14)


DUAL SPEED TRANSMISSION

7-26

2008 Yale Materials Handling Corporation

G813

06-08

P19771

FORWARD CLUTCH, HIGH


DUAL SPEED TRANSMISSION
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
20
21

580076932
.....
580078589
580074543
.....
.....
524259220
580055204
580055193
580055195
580055196
.....
.....
.....
580040786
580040787
580055216
580055203
.....
580055201
580074545
015125800
580040796

Clutch Pack (Forward-High) ...............................................................................


Seal ................................................................................................................
Ball Bearing ....................................................................................................
Shaft ...............................................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
Piston .............................................................................................................
Spring .............................................................................................................
Spring .............................................................................................................
Spring Guide ..................................................................................................
Snap Ring .......................................................................................................
Conical Plate ..................................................................................................
Friction Plate ..................................................................................................
Separator Plate ..............................................................................................
Pressure Plate (6.0 mm) ................................................................................
Snap Ring .......................................................................................................
Ball Bearing ....................................................................................................
Snap Ring .......................................................................................................
Seal ................................................................................................................
Spacer ............................................................................................................
Gear ...............................................................................................................
Ball Bearing ....................................................................................................
Snap Ring .......................................................................................................

1
2
2
1
1
1
1
1
1
1
1
1
9
8
1
1
1
1
1
1
1
1
1

580078892
580078974
580060755

Kit-Clutch Pack Plates/Seals ..............................................................................


Kit-Clutch Pack Plates ........................................................................................
Kit-Clutch Pack Seals .........................................................................................

1
1
1

G813

2008 Yale Materials Handling Corporation

QTY

7-27

P19772

06-08

REVERSE CLUTCH (FIGURE 7-15)


DUAL SPEED TRANSMISSION

7-28

2008 Yale Materials Handling Corporation

G813

06-08

P19772

REVERSE CLUTCH
DUAL SPEED TRANSMISSION
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

580076933
.....
015125800
580074543
.....
.....
524259220
580055204
580055193
580055195
580055196
.....
.....
.....
580040786
.....
580040787
580055216
580055203
580040796
580074544

Clutch Pack (Reverse) ........................................................................................


Seal ................................................................................................................
Ball Bearing ....................................................................................................
Shaft ...............................................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
Piston .............................................................................................................
Spring .............................................................................................................
Spring .............................................................................................................
Spring Guide ..................................................................................................
Snap Ring .......................................................................................................
Conical Plate ..................................................................................................
Friction Plate ..................................................................................................
Separator Plate ..............................................................................................
Pressure Plate (6.0 mm) ................................................................................
Seal ................................................................................................................
Snap Ring .......................................................................................................
Ball Bearing ....................................................................................................
Snap Ring .......................................................................................................
Snap Ring .......................................................................................................
Gear ...............................................................................................................

1
3
3
1
1
1
1
1
1
1
1
1
9
8
1
1
1
1
1
1
1

580078892
580078974
580060755

Kit-Clutch Pack Plates/Seals ..............................................................................


Kit-Clutch Pack Plates ........................................................................................
Kit-Clutch Pack Seals .........................................................................................

1
1
1

G813

2008 Yale Materials Handling Corporation

QTY

7-29

P19774

06-08

CONTROL VALVE ASSEMBLY (FIGURE 7-16)

ITEM

PART NO.

DESCRIPTION

1
2
3
4
4
5
6
7
7
8
9
10
11
12
13

580084189
580084190
580067465
514454800
580056466
580066842
580066841
580035731
580043203
580082537
580078160
505975518
580037013
580059638
580059639
580043644
580059637

Valve (High Pressure) .........................................................................................


Valve (Low Pressure) .........................................................................................
Body ...............................................................................................................
Fitting ..............................................................................................................
Spring .............................................................................................................
Spool (High Pressure) ....................................................................................
Spool (Low Pressure) .....................................................................................
Spring .............................................................................................................
Spool ..............................................................................................................
Solenoid Valve ...............................................................................................
Kit-Seal .......................................................................................................
Capscrew .......................................................................................................
Solenoid .........................................................................................................
Spool (Cut-Off) ...............................................................................................
Return Spring (Return) ...................................................................................
Fitting ..............................................................................................................
Spool (Stop) ...................................................................................................

7-30

2008 Yale Materials Handling Corporation

QTY
1
1
1
3
1
1
1
1
1
2
1
6
1
1
1
2
1

G813

SECTION 8

DRIVE AXLE

CONTENTS

SECTION 8
DRIVE AXLE
DESCRIPTION

PAGE

CARRIER ASSEMBLY
DRY BRAKE ................................................................................................................................................
DIFFERENTIAL
DRY BRAKE ................................................................................................................................................
WET BRAKE ...............................................................................................................................................
DRIVE AXLE AND ATTACHING PARTS
DRY BRAKE ................................................................................................................................................
WET BRAKE ...............................................................................................................................................
DRIVE AXLE ASSEMBLY
DRY BRAKE ................................................................................................................................................
DRIVE AXLE HOUSING AND HUB
WET BRAKE ...............................................................................................................................................
DRIVE TIRE AND WHEEL
DUAL MOUNT .............................................................................................................................................
PNEUMATIC RADIAL .................................................................................................................................
SINGLE MOUNT WITH STANDARD TREAD .............................................................................................
SINGLE MOUNT WITH WIDE TREAD .......................................................................................................
WET BRAKE ASSEMBLY ...............................................................................................................................

G813

2008 Yale Materials Handling Corporation

8-10
8-8
8-16
8-2
8-12
8-4
8-14
8-24
8-25
8-22
8-23
8-20

8-1

P19774

06-08

DRIVE AXLE AND ATTACHING PARTS (FIGURE 8-1)


DRY BRAKE

8-2

2008 Yale Materials Handling Corporation

G813

06-08

P19774

DRIVE AXLE AND ATTACHING PARTS


DRY BRAKE
ITEM

PART NO.

DESCRIPTION

1
2
3
3
4
5
6
7
8
9
10
11

580056479
940102912
580066865
580066867
580044798
580044565
580060455
505970570
580052679
580003941
580056147
901466103

Capscrew ............................................................................................................
Washer ...............................................................................................................
Drive Axle (.889 DB Ratio) (FP19775 [Page 8-4]).............................................
Drive Axle (.789 DB Ratio) (FP19775 [Page 8-4]).............................................
Dust Cover ..........................................................................................................
Shaft ...................................................................................................................
Universal Joint ....................................................................................................
Capscrew ............................................................................................................
Wheel Stud .........................................................................................................
Wheel Nut ...........................................................................................................
Spacer ................................................................................................................
Extension ............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
4
4
..
..
1
1
1
8
16
16
2
2

8-3

P19775

06-08

DRIVE AXLE ASSEMBLY (FIGURE 8-2)


DRY BRAKE

8-4

2008 Yale Materials Handling Corporation

G813

06-08

P19775

DRIVE AXLE ASSEMBLY


DRY BRAKE
ITEM

PART NO.

DESCRIPTION

1
2
2
3
4
5
6
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30
31
32
33
34
34
34
34
34
35
35
36
37
38
38

580066867
580066865
580072761
580065066
580062145
580030975
449022018
.....
580067346
505967544
580079948
909964401
580043943
580084828
580048851
015421000
057390000
052645700
580044742
015630100
580044744
502565902
502566903
504226268
449022017
449001058
449001024
580044998
580088347
580088348
580044741
449022016
449001028
580050296
449001415
580032975
924234401
580037836
950513905
580033876
580033877
580033878
580033879
580033880
580088351
580088352
906196100
580002460
580034310
580034311

Drive Axle (0.789 Gear Ratio) .............................................................................


Drive Axle (0.889 Gear Ratio) .............................................................................
Tube Assy (Right Hand) .................................................................................
Manifold Assy .................................................................................................
Manifold ......................................................................................................
Screw (Button Head) ..................................................................................
Washer .......................................................................................................
Bracket .......................................................................................................
Bearing Set .....................................................................................................
Dowel .............................................................................................................
Retainer ..........................................................................................................
Bolt .................................................................................................................
Gear and Pinion .............................................................................................
Sun Gear ........................................................................................................
Differential (FP19776 [Page 8-8]).................................................................
Cotter Pin .......................................................................................................
Plug ................................................................................................................
O-Ring ........................................................................................................
Housing (Differential) ......................................................................................
Breather ..........................................................................................................
Support ...........................................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Dowel .........................................................................................................
Lockwasher ....................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Ball Bearing ....................................................................................................
Drive Gear (0.789 Gear Ratio) .......................................................................
Gear (0.889 Gear Ratio) .................................................................................
Transmission Housing ....................................................................................
Lockwasher ....................................................................................................
Capscrew .......................................................................................................
Oil Seal ...........................................................................................................
Capscrew .......................................................................................................
Cover ..............................................................................................................
Nut ..................................................................................................................
Washer ...........................................................................................................
Bearing Set .....................................................................................................
Shim (0.004 in.) ..............................................................................................
Shim (0.005 in.) ..............................................................................................
Shim (0.007 in.) ..............................................................................................
Shim (0.009 in.) ..............................................................................................
Shim (0.19 in.) ................................................................................................
Gear (0.789 Gear Ratio) .................................................................................
Gear (0.889 Ratio) ..........................................................................................
Bearing Set .....................................................................................................
Clamp .............................................................................................................
Shim (0.30 mm) ..............................................................................................
Shim (0.40 mm) ..............................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
2
2
1
2
13
2
12
1
1
1
2
1
1
1
1
1
4
4
4
12
11
1
2
1
1
1
15
10
1
5
1
1
1
1
AR
AR
AR
AR
AR
1
1
1
2
AR
AR
8-5

P19775

06-08

DRIVE AXLE ASSEMBLY


DRY BRAKE
ITEM

PART NO.

38
38
38
38
38
38
39
40
41
42
43
44
45
46
47
48
49
49
50
51
52
53
54
55
56
56
57
57
58
59
60
61

580034312
580034313
580052865
580052864
580052866
580052867
505967544
580084829
580034643
580047884
580044800
909367300
940800912
580046603
501725901
580069559
580069560
580069561
909932413
909368300
909932414
505967544
580067686
502566903
580092280
580092281
580065860
580065861
580065030
505967544
931017916
580072762

8-6

DESCRIPTION
Shim (0.50 mm) ..............................................................................................
Shim (1.00 mm) ..............................................................................................
Shim (0.20 mm) ..............................................................................................
Shim (0.25 mm) ..............................................................................................
Shim (0.35 mm) ..............................................................................................
Shim (0.45 mm) ..............................................................................................
Dowel .............................................................................................................
Carrier ............................................................................................................
Drain Plug .......................................................................................................
Gear ...............................................................................................................
Washer ...........................................................................................................
Lockwasher ....................................................................................................
Nut ..................................................................................................................
Axle Shaft .......................................................................................................
Capscrew .......................................................................................................
Wheel Hub ......................................................................................................
Hub .............................................................................................................
Hub .............................................................................................................
Bearing Set ................................................................................................
Seal ............................................................................................................
Bearing Set ................................................................................................
Dowel .........................................................................................................
Bolt (Serrated) ................................................................................................
Washer ...........................................................................................................
Brake Assy (Left Hand) ..................................................................................
Brake Assy (Right Hand) ................................................................................
Hanger (Left Hand) .........................................................................................
Hanger (Right Hand) ......................................................................................
Seal ............................................................................................................
Dowel .........................................................................................................
Capscrew .......................................................................................................
Tube Assy (Left Hand) (LH) ...........................................................................

2008 Yale Materials Handling Corporation

QTY
AR
AR
AR
AR
AR
AR
7
1
1
2
2
2
2
2
24
1
2
2
1
1
1
2
16
20
1
1
1
1
1
2
20
1

G813

06-08

P19775

NOTES

G813

2008 Yale Materials Handling Corporation

8-7

P19776

06-08

DIFFERENTIAL (FIGURE 8-3)


DRY BRAKE

8-8

2008 Yale Materials Handling Corporation

G813

06-08

P19776

DIFFERENTIAL
DRY BRAKE
ITEM
1
2
3
4
5
6
7
8

G813

PART NO.

DESCRIPTION

580048851
580051337
.....
580060289
902254806
.....
.....
.....

Differential ...........................................................................................................
Bolt .................................................................................................................
Case Set .........................................................................................................
Washer (Side) ................................................................................................
Spider .............................................................................................................
Gear (Pinion) ..................................................................................................
Washer (Pinion) ..............................................................................................
Gear (Side) .....................................................................................................

1
8
1
2
1
4
4
2

580064595
580051336

Kit-Gear ..............................................................................................................
Washer ...............................................................................................................

1
1

2008 Yale Materials Handling Corporation

QTY

8-9

P19777

06-08

CARRIER ASSEMBLY (FIGURE 8-4)


DRY BRAKE

8-10

2008 Yale Materials Handling Corporation

G813

06-08

P19777

CARRIER ASSEMBLY
DRY BRAKE
ITEM
1
2
3
4
5
6
7
8
9

G813

PART NO.

DESCRIPTION

580084829
580047890
580063625
500186902
950409918
500186908
580063624
580047889
580072683
580084827

Carrier .................................................................................................................
Thrust Washer ................................................................................................
Carrier ............................................................................................................
Retaining Ring ................................................................................................
Ball Bearing ....................................................................................................
Snap Ring .......................................................................................................
Pin ..................................................................................................................
Thrust Washer ................................................................................................
Roller ..............................................................................................................
Planetary Gear ...............................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
3
6
3
1

8-11

P19778

06-08

DRIVE AXLE AND ATTACHING PARTS (FIGURE 8-5)


WET BRAKE

8-12

2008 Yale Materials Handling Corporation

G813

06-08

P19778

DRIVE AXLE AND ATTACHING PARTS


WET BRAKE
KEY:
A: H100-120FT
B: H80-90FT
ITEM

PART NO.

1
1
1
1
2
3
4
5
6
7
8
9
9
9
10
11
12
12
12
13
14

580084764
580084760
580084762
580084763
580030966
580070999
580060455
505970570
580049010
580070999
580044860
a 580002638
580074525
b 901466103
580055645
580003941
580056332
580056331
580052679
580056479
940102912

FOOTNOTES:
a Bias Ply Tires

G813

DESCRIPTION

QTY
A
B

Drive Axle (11.2 Overall Ratio) ...................................................................


Drive Axle (12.8 Overall Ratio) ...................................................................
Drive Axle (13.7 Overall Ratio) ...................................................................
Drive Axle (15.2 Overall Ratio) ...................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Universal Joint ............................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Insert ..........................................................................................................
Extension (Dual Drive) ...............................................................................
Extension (Single Drive) .............................................................................
Extension (Dual Drive) ...............................................................................
Spacer ........................................................................................................
Wheel Nut ..................................................................................................
Wheel Stud (Dual Drive) ............................................................................
Wheel Stud (Dual Drive) ............................................................................
Wheel Stud (Single Drive) ..........................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................

1
..
..
1
2
1
1
8
2
1
2
2
..
2
2
16
16
..
..
4
4

..
1
1
..
2
1
1
8
2
1
2
2
2
2
2
16
..
16
16
4
4

Radial Tires

2008 Yale Materials Handling Corporation

8-13

P19779

06-08

DRIVE AXLE HOUSING AND HUB (FIGURE 8-6)


WET BRAKE

8-14

2008 Yale Materials Handling Corporation

G813

06-08

P19779

DRIVE AXLE HOUSING AND HUB


WET BRAKE
ITEM

PART NO.

1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
36
37
37
37

580084764
580084760
580084762
580084763
.....
a 580074995
a 580069949
a 580074996
580071573
580069932
580069936
580071571
580069944
.....
580071572
580076340
580071566
580071567
580069931
580071564
580071563
580071562
580071561
580052679
580071574
580069924
580071560
580069855
580069854
580069922
580077526
580071568
580090360
580071556
580069919
580069918
580069917
580069915
580069914
580069916
580069913
580071555
580071569
580071570
580074998
a 580074999
a 580075000

DESCRIPTION
Drive Axle (11.2 Overall Ratio) ............................................................................
Drive Axle (12.8 Overall Ratio) ............................................................................
Drive Axle (13.7 Overall Ratio) ............................................................................
Drive Axle (15.2 Overall Ratio) ............................................................................
Axle Housing (RH) ...............................................................................................
Plug .................................................................................................................
O-Ring ........................................................................................................
Plug .................................................................................................................
Tube (Long) .....................................................................................................
O-Ring .............................................................................................................
Bolt ..................................................................................................................
Support ............................................................................................................
Bolt ..................................................................................................................
Axle Housing (LH) ...........................................................................................
Tube (Short) ....................................................................................................
Nut ...................................................................................................................
Stud .................................................................................................................
Plug .................................................................................................................
Bolt ..................................................................................................................
Cap ..................................................................................................................
Nut ...................................................................................................................
Washer ............................................................................................................
Wheel Hub ......................................................................................................
Wheel Stud ......................................................................................................
Washer (Hub Shaft) ........................................................................................
Bearing ............................................................................................................
Ring .................................................................................................................
Drain Plug (Fluid Drain) ...................................................................................
Plug (Fluid Check And Fill) ..............................................................................
Bolt ..................................................................................................................
Cover ...............................................................................................................
Carrier .............................................................................................................
O-Ring ........................................................................................................
Carrier .........................................................................................................
Bearing .......................................................................................................
Gear ............................................................................................................
Retaining Ring ............................................................................................
Ring Gear ...................................................................................................
Thrust Washer ............................................................................................
Dowel ..............................................................................................................
O-Ring .............................................................................................................
Pinion ..............................................................................................................
Axle Shaft (Short) (Short) ................................................................................
Axle Shaft (Long) (Long) .................................................................................
Plug (Fluid Check And Fill) ..............................................................................
Washer ............................................................................................................
Sealing Ring ....................................................................................................

QTY
1
1
1
1
1
1
1
1
1
1
4
1
4
1
1
14
14
2
2
2
2
2
2
16
2
4
2
2
2
24
2
2
2
2
4
4
4
1
1
8
2
2
1
1
2
12
6

FOOTNOTES:
a Not Illustrated
G813

2008 Yale Materials Handling Corporation

8-15

P19780

06-08

DIFFERENTIAL (FIGURE 8-7)


WET BRAKE

8-16

2008 Yale Materials Handling Corporation

G813

06-08

P19780

DIFFERENTIAL
WET BRAKE
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
8
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
22
22
23
24
25
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26

580084764
580084760
580084762
580084763
580069903
580071552
580071553
580069900
580069901
580069902
580075003
580069985
580071604
580071674
580069885
580069888
580069890
580069891
580069897
580069896
580069894
580069895
580069893
580069889
580069892
580069884
580069883
580069882
580071547
580071548
580071549
580075002
580071550
580069878
580071551
580069863
580069864
580069865
580069866
580069867
580069868
580069869
580069870
580069871
580069872
580069873
580069874
580069875
580069876
580077524

Drive Axle (11.2 Overall Ratio) ...........................................................................


Drive Axle (12.8 Overall Ratio) ...........................................................................
Drive Axle (13.7 Overall Ratio) ...........................................................................
Drive Axle (15.2 Overall Ratio) ...........................................................................
Bolt .................................................................................................................
Nut ..................................................................................................................
Seal ................................................................................................................
Snap Ring .......................................................................................................
O-Ring ............................................................................................................
Bearing ...........................................................................................................
Bushing ..........................................................................................................
Bevel Gear (12.8 Overall Ratio) .....................................................................
Gear and Pinion (13.7 Overall Ratio) .............................................................
Gear and Pinion (15.2 Overall Ratio) .............................................................
Bevel Gear (11.2 Overall Ratio) .....................................................................
Bolt .................................................................................................................
Thrust Washer ................................................................................................
Gear ...............................................................................................................
Thrust Washer ................................................................................................
Pinion .............................................................................................................
Pin ..................................................................................................................
Dowel .............................................................................................................
Pin ..................................................................................................................
Differential Carrier ..........................................................................................
Retainer ..........................................................................................................
O-Ring ............................................................................................................
Bearing ...........................................................................................................
Spacer ............................................................................................................
Shim ...............................................................................................................
Shim ...............................................................................................................
Shim ...............................................................................................................
Shim ...............................................................................................................
Plug ................................................................................................................
Cover ..............................................................................................................
Bolt .................................................................................................................
Spacer (5.0 mm) .............................................................................................
Spacer (5.1 mm) .............................................................................................
Spacer (5.2 mm) .............................................................................................
Spacer (5.3 mm) .............................................................................................
Spacer (5.4 mm) .............................................................................................
Spacer (5.5 mm) .............................................................................................
Spacer (5.6 mm) .............................................................................................
Spacer (5.7 mm) .............................................................................................
Spacer (5.8 mm) .............................................................................................
Spacer (5.9 mm) .............................................................................................
Spacer (3.02 mm) ...........................................................................................
Spacer (3.04 mm) ...........................................................................................
Spacer (3.06 mm) ...........................................................................................
Spacer (3.08 mm) ...........................................................................................
Spacer (3.00 mm) ...........................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
2
2
2
2
2
2
2
1
1
1
1
12
2
2
4
4
2
3
1
1
1
1
1
1
1
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8-17

P19780

06-08

DIFFERENTIAL
WET BRAKE
ITEM

PART NO.

27
28
29
30
31
32
33

580069862
580069861
580069860
580069859
580069858
580069857
580069856

8-18

DESCRIPTION
Bearing ...........................................................................................................
Nut ..................................................................................................................
Seal ................................................................................................................
Cover Plate .....................................................................................................
Retaining Ring ................................................................................................
Flange ............................................................................................................
Plug ................................................................................................................

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
1
1

G813

06-08

P19780

NOTES

G813

2008 Yale Materials Handling Corporation

8-19

P19781

06-08

WET BRAKE ASSEMBLY (FIGURE 8-8)

8-20

2008 Yale Materials Handling Corporation

G813

06-08

P19781

WET BRAKE ASSEMBLY


ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24

580084764
580084760
580084762
580084763
580071576
580069958
580069959
580076341
580069961
580069962
580071589
580071579
580071578
580076342
580071575
580069955
580069954
580069952
580069953
580069951
580071588
580069950
580069967
580069966
580077041
580069949
580069948
580069947
580069965

Drive Axle (11.2 Overall Ratio) ...........................................................................


Drive Axle (12.8 Overall Ratio) ...........................................................................
Drive Axle (13.7 Overall Ratio) ...........................................................................
Drive Axle (15.2 Overall Ratio) ...........................................................................
Disk ................................................................................................................
Seal ................................................................................................................
Seal ................................................................................................................
Piston .............................................................................................................
Spring .............................................................................................................
Bolt .................................................................................................................
Brake Disk ......................................................................................................
Bolt .................................................................................................................
Spring .............................................................................................................
Disk (Intermediate) .........................................................................................
Dowel .............................................................................................................
Stud (Bleeding) ...............................................................................................
Plug ................................................................................................................
Bearing ...........................................................................................................
Lever (Brake) ..................................................................................................
O-Ring ............................................................................................................
Bushing (Reduction) .......................................................................................
Bolt .................................................................................................................
Nut ..................................................................................................................
Bolt (Left) ........................................................................................................
Bolt (Right) .....................................................................................................
O-Ring ............................................................................................................
Lever ..............................................................................................................
Bolt .................................................................................................................
Spacer ............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
2
2
2
2
6
6
4
6
6
4
8
2
2
4
2
2
2
8
2
1
1
2
2
2
2

8-21

P19782

06-08

DRIVE TIRE AND WHEEL (FIGURE 8-9)


SINGLE MOUNT WITH STANDARD TREAD

KEY:
A: 250 x 15-20PR (H80-90FT)
B: 300 x 15-20PR (H100-120FT)
ITEM
1
1
1
1
2
2
3
4

8-22

PART NO.

DESCRIPTION

580050043
580050044
580050047
580050048
580067472
580067475
505971549
505971526

Tire (Trell) ...................................................................................................


Tire (Monarch) ............................................................................................
Tire (Trell) ...................................................................................................
Tire (Monarch) ............................................................................................
Wheel Assy ................................................................................................
Wheel Assy ................................................................................................
Wheel Side Ring ....................................................................................
Wheel Lock Ring ....................................................................................

2008 Yale Materials Handling Corporation

QTY
A
B
2
2
..
..
2
..
1
1

..
..
2
2
..
2
1
1

G813

06-08

P19783

DRIVE TIRE AND WHEEL (FIGURE 8-10)


SINGLE MOUNT WITH WIDE TREAD

KEY:
A: 250 x 15-20PR (H80-90FT)
B: 300 x 15-20PR (H100-120FT)
ITEM
1
1
1
1
2
2
3
4

G813

PART NO.

DESCRIPTION

580050043
580050044
580050047
580050048
580067473
580067476
505971549
505971526

Tire (Trell) ...................................................................................................


Tire (Monarch) ............................................................................................
Tire (Trell) ...................................................................................................
Tire (Monarch) ............................................................................................
Wheel Assy ................................................................................................
Wheel Assembly ........................................................................................
Wheel Side Ring ....................................................................................
Wheel Lock Ring ....................................................................................

2008 Yale Materials Handling Corporation

QTY
A
B
2
2
..
..
2
..
1
1

..
..
2
2
..
2
1
1

8-23

P19784

06-08

DRIVE TIRE AND WHEEL (FIGURE 8-11)


DUAL MOUNT

KEY:
A: 7.00 x 15-14 PR (H80-90FT)
B: 8.25 x 15-14PR (H100-120FT)
ITEM
1
1
1
1
2
2
3
4

8-24

PART NO.

DESCRIPTION

580050045
580050046
580050049
580050050
580067474
580067477
505971549
505971526

Tire (Trell) ...................................................................................................


Tire (Monarch) ............................................................................................
Tire (Trell) ...................................................................................................
Tire (Monarch) ............................................................................................
Wheel Assy ................................................................................................
Wheel Assy ................................................................................................
Wheel Side Ring ....................................................................................
Wheel Lock Ring ....................................................................................

2008 Yale Materials Handling Corporation

QTY
A
B
4
4
..
..
4
..
1
1

..
..
4
4
..
4
1
1

G813

06-08

P19785

DRIVE TIRE AND WHEEL (FIGURE 8-12)


PNEUMATIC RADIAL

KEY:
A: 250/70 R15 (H80-90FT) Single Mount
B: 7.00 R15 (H80-90FT) Dual Mount
C: 315/70 R15 (H100-120FT) Single Mount
D: 8.25 R15 (H100-120FT) Dual Mount
ITEM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
G813

PART NO.

DESCRIPTION

580014955
580011097
580014188
580014987
580014960
580011097
580034747
580014987
580014956
580014866
580014189
580014987
580014962
580015806

Pneumatic Tire ..........................................................................


Tubeless Bead Seal .............................................................
Pneumatic Tire .....................................................................
Tubeless Bead Seal Valve ...................................................
Pneumatic Tire ..........................................................................
Tubeless Bead Seal .............................................................
Pneumatic Tire .....................................................................
Tubeless Bead Seal Valve ...................................................
Pneumatic Tire ..........................................................................
Tire Flap ...............................................................................
Pneumatic Tire .....................................................................
Tubeless Bead Seal Valve ...................................................
Pneumatic Tire ..........................................................................
Tire .......................................................................................
2008 Yale Materials Handling Corporation

A
2
1
1
1
..
..
..
..
..
..
..
..
..
..

QTY
B
C
..
..
..
..
4
1
1
1
..
..
..
..
..
..

..
..
..
..
..
..
..
..
2
1
1
1
..
..

D
..
..
..
..
..
..
..
..
..
..
..
..
4
1
8-25

P19785

06-08

KEY:
A: 250/70 R15 (H80-90FT) Single Mount
B: 7.00 R15 (H80-90FT) Dual Mount
C: 315/70 R15 (H100-120FT) Single Mount
D: 8.25 R15 (H100-120FT) Dual Mount
ITEM
1
1
2
2
2
2
2
2
3
4

8-26

PART NO.

DESCRIPTION

580014869
580014987
580067472
580067473
580067474
580067475
580067476
580067477
505971549
505971526
580074525

Tubeless Bead Seal .............................................................


Tubeless Bead Seal Valve ...................................................
Wheel Assy ...............................................................................
Wheel Assy (Wide) ...................................................................
Wheel Assy ...............................................................................
Wheel Assy ...............................................................................
Wheel Assembly (Wide) ...........................................................
Wheel Assy ...............................................................................
Wheel Side Ring ...................................................................
Wheel Lock Ring ..................................................................
Extension ..................................................................................

2008 Yale Materials Handling Corporation

A
..
..
2
2
..
..
..
..
1
1
1

QTY
B
C
..
..
..
..
4
..
..
..
1
1
1

..
..
..
..
..
2
2
..
1
1
1

D
1
1
..
..
..
..
..
4
1
1
1

G813

SECTION 9

STEERING SYSTEM

CONTENTS

SECTION 9
STEERING SYSTEM
DESCRIPTION

PAGE

STEER AXLE .................................................................................................................................................. 9-10


STEER CONTROL UNIT .................................................................................................................................
9-6
STEER CYLINDER ......................................................................................................................................... 9-14
STEER TIRE AND WHEEL ............................................................................................................................. 9-16
STEERING COLUMN AND ATTACHING PARTS ..........................................................................................
9-2
STEERING COLUMN ASSEMBLY .................................................................................................................
9-4
STEERING LINES ...........................................................................................................................................
9-8

G813

2008 Yale Materials Handling Corporation

9-1

P19786

06-08

STEERING COLUMN AND ATTACHING PARTS (FIGURE 9-1)

ITEM
1
2
3
3
4
5
5
6
7

PART NO.
580032011
580065002
580046399
580045338
580058078
580081787
a 580081786
a 580064736
a 580064805

DESCRIPTION
Capscrew ............................................................................................................
Horn Button .........................................................................................................
Steering Wheel (Without Spinner Knob) .............................................................
Steering Wheel (With Spinner Knob) ..................................................................
Knob ................................................................................................................
Steering Column (Gasoline and LPG) (FP19787 [Page 9-4])............................
Steering Column (Diesel) (FP19787 [Page 9-4])...............................................
Isolator .................................................................................................................
Spacer .................................................................................................................

QTY
4
1
1
1
1
1
1
8
4

FOOTNOTES:
a For Vehicles With Diesel Engines Only

9-2

2008 Yale Materials Handling Corporation

G813

06-08

P19786

NOTES

G813

2008 Yale Materials Handling Corporation

9-3

P19787

06-08

STEERING COLUMN ASSEMBLY (FIGURE 9-2)

9-4

2008 Yale Materials Handling Corporation

G813

06-08

P19787

STEERING COLUMN ASSEMBLY


ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

580081787
580081786
580049808
580078691
.....
.....
.....
.....
.....
.....
580049809
580078690
.....
.....
580049810
.....
580049811
.....
.....
580049812
.....
.....
.....
.....
580049806
.....
.....
.....
580049807
.....
.....
.....

Steering Column (Gasoline and LPG) ................................................................


Steering Column (Diesel) ....................................................................................
Kit-Support .....................................................................................................
Kit-Support (Diesel) ........................................................................................
Support .......................................................................................................
Spacer ........................................................................................................
Joint ............................................................................................................
Nut ..............................................................................................................
Washer .......................................................................................................
Screw .........................................................................................................
Kit-Shaft (Upper) ............................................................................................
Kit-Shaft (Upper) ............................................................................................
Shaft Assembly (Upper) .............................................................................
Housing Assembly .....................................................................................
Kit-Nut ............................................................................................................
Nut ..............................................................................................................
Kit-Shaft (Lower) ............................................................................................
Shaft Assembly (Lower) .............................................................................
Pin ..............................................................................................................
Kit-Contact ......................................................................................................
Contact Assembly (Horn) ...........................................................................
Screw .........................................................................................................
Fastener .....................................................................................................
Connector ...................................................................................................
Kit-Pivot (Lower) .............................................................................................
Bolt (Pivot) ..................................................................................................
Bushing ......................................................................................................
Nut ..............................................................................................................
Kit-Gas Spring ................................................................................................
Gas Spring .................................................................................................
Pin ..............................................................................................................
Pin ..............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
1
1
1
1
4
1
2
2
2
1
1
1
1
1
2
1
1
1
1
1
4
1
1
1
2
2
2
1
1
1
1

9-5

P19788

06-08

STEER CONTROL UNIT (FIGURE 9-3)

9-6

2008 Yale Materials Handling Corporation

G813

06-08

P19788

STEER CONTROL UNIT


ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

580087257
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
580056021

Steering Control Unit ..........................................................................................


Dust Seal ........................................................................................................
Housing ..........................................................................................................
Relief Valve ....................................................................................................
Bushing ..........................................................................................................
Check Ball ......................................................................................................
Check Ball ......................................................................................................
Seat ................................................................................................................
O-Ring ............................................................................................................
Bearing Set .....................................................................................................
Ring ................................................................................................................
Spool ..............................................................................................................
Pin ..................................................................................................................
Sleeve ............................................................................................................
Spring Set .......................................................................................................
Shaft ...............................................................................................................
O-Ring ............................................................................................................
Plate ...............................................................................................................
Gear Set .........................................................................................................
Gear Ring .......................................................................................................
Cover ..............................................................................................................
Washer ...........................................................................................................
Special Screw .................................................................................................
Capscrew .......................................................................................................
Priority Valve Plug ..........................................................................................
Diagnostic Plug (Supply Pressure) .................................................................
Cap .................................................................................................................
System Relief Valve .......................................................................................
O-Ring ........................................................................................................
Back-Up Ring .............................................................................................
O-Ring ........................................................................................................
Cartridge ....................................................................................................
Seat ............................................................................................................
Spring .........................................................................................................
Plug ............................................................................................................
Anti-Tamper Ring .......................................................................................
Snap Ring ..................................................................................................
Kit-Capscrew ......................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
7
2
5
1
1
1
1
1
1
1
1
1
1
1
1
1
1

580054569

Kit-Seal ...............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY

9-7

P19789

06-08

STEERING LINES (FIGURE 9-4)

9-8

2008 Yale Materials Handling Corporation

G813

06-08

P19789

STEERING LINES
ITEM
1
1
1
2
3
4
4
5
5
6
7
7
7
8
8
8

PART NO.
580039351
580063949
052645200
580026621
580045558
b 580088060
a 580088708
b 580088706
a 580088707
580047714
580020430
580063949
052645300
580039350
580063949
052645300

DESCRIPTION
Fitting ...................................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................
Nut .......................................................................................................................
Clip ......................................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Capscrew ............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................

FOOTNOTES:
a GP/GLP/GDP100-120VX

G813

QTY

2
1
1
6
6
1
1
1
1
6
1
1
2
1
1
1

GP/GLP/GDP80-90VX

2008 Yale Materials Handling Corporation

9-9

P19790

06-08

STEER AXLE (FIGURE 9-5)

9-10

2008 Yale Materials Handling Corporation

G813

06-08

P19790

STEER AXLE
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

580042227
072387302
072387301
504224231
504224298
580042229
504224242
520045589
504225236
065001000
580001875
504224266
580009744
580009745
580009746
580009734
065000900
580009733
502566904
931014904
015631500
580052360
015918200
580008277
580052361
580052283
580052264
015631500
580009637
580068690
311323023
449022041
580075394
504224217
053236500
580002014
580074133
580014161
580014163
580001878
015418800
520044815
504227283
520049820
504224218
580042230
580042228
580035563
580048175
909882405
449021010

Steer Axle Assembly ...........................................................................................


Bearing Cup ........................................................................................................
Bearing Cone ......................................................................................................
Wear Sleeve .......................................................................................................
Seal .....................................................................................................................
Spindle (RH) .......................................................................................................
Seal .....................................................................................................................
Seal .....................................................................................................................
O-Ring ................................................................................................................
Bearing Cone ......................................................................................................
Dust Cap .............................................................................................................
Plug ................................................................................................................
Shim (0.005 in.) ..................................................................................................
Shim (0.007 in.) ..................................................................................................
Shim (0.020 in.) ..................................................................................................
Bearing Cap ........................................................................................................
Bearing Cup ...................................................................................................
Bearing Cap ...................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Grease Fitting .....................................................................................................
Pin .......................................................................................................................
Snap Ring ...........................................................................................................
Seal .....................................................................................................................
Pin .......................................................................................................................
Tie Rod ...............................................................................................................
Bushing ..........................................................................................................
Grease Fitting .................................................................................................
Tie Rod ...........................................................................................................
Steering Cylinder (FP19791 [Page 9-14]).........................................................
Capscrew ............................................................................................................
Lockwasher .........................................................................................................
Hub .....................................................................................................................
Wear Sleeve ...................................................................................................
Bearing Cup ...................................................................................................
Wheel Stud .....................................................................................................
Wheel Hub ......................................................................................................
Bearing Cup ...................................................................................................
Bearing Cone ......................................................................................................
Lockwasher .........................................................................................................
Cotter Pin ............................................................................................................
Nut ......................................................................................................................
Cap .....................................................................................................................
Bearing Cone ......................................................................................................
Seal .....................................................................................................................
Spindle (LH) ........................................................................................................
Steering Axle (Frame) .........................................................................................
Rubber Mount .....................................................................................................
Plate ....................................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
1
2
2
2
2
1
2
2
2
2
2
1
2
2
4
2
1
1
6
6
4
2
8
8
2
2
2
2
1
1
8
8
2
1
1
5
1
1
2
2
2
2
2
2
2
1
1
2
2
4
8
9-11

P19790

06-08

STEER AXLE
ITEM

PART NO.

DESCRIPTION

49
50
51

502565903
520045594
580003941

Capscrew ............................................................................................................
Rubber Mount .....................................................................................................
Wheel Nut ...........................................................................................................

9-12

2008 Yale Materials Handling Corporation

QTY
4
2
10

G813

06-08

P19790

NOTES

G813

2008 Yale Materials Handling Corporation

9-13

P19791

06-08

STEER CYLINDER (FIGURE 9-6)

9-14

2008 Yale Materials Handling Corporation

G813

06-08

P19791

STEER CYLINDER
ITEM
1
2
3
4
5
6
7
8
9

G813

PART NO.

DESCRIPTION

580068690
580079937
524214603
580052511
580048315
580074187
500167917
580006367
580075342
504305713

Steering Cylinder ................................................................................................


Cylinder Rod ...................................................................................................
Rod Wiper ......................................................................................................
Rod Seal .........................................................................................................
End Cap .........................................................................................................
O-Ring ............................................................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
Tube Wldmt-Cylinder ......................................................................................
Seal ................................................................................................................

1
1
2
2
2
2
2
2
1
1

580058187

Kit-Seal ...............................................................................................................

2008 Yale Materials Handling Corporation

QTY

9-15

P19792

06-08

STEER TIRE AND WHEEL (FIGURE 9-7)

KEY:
A: 7.00 x 12-14PR
B: 7.00 x 12 Solid Pneumatic
C: 7.00 R12 Radial
ITEM
1
1
1
1
1
1
2
3
4

9-16

PART NO.

DESCRIPTION

580043308
580079611
580014954
505973583
580014862
580014987
580067484
580073903
580073904

Tire Flap (Trell) ..................................................................................


Tire (Monarch) ...................................................................................
Pneumatic Tire (Michelin XZM) .........................................................
Pneumatic Tire ..............................................................................
Tire Flap ........................................................................................
Tubeless Bead Seal Valve ............................................................
Rim ....................................................................................................
Ring ...............................................................................................
Lockring .........................................................................................

2008 Yale Materials Handling Corporation

A
2
..
..
..
..
..
2
1
1

QTY
B
..
2
..
..
..
..
2
1
1

C
..
..
2
1
1
1
2
1
1

G813

SECTION 10

10

BRAKE SYSTEM

CONTENTS

SECTION 10
BRAKE SYSTEM
DESCRIPTION

PAGE

BRAKE ASSEMBLY
GP/GLP/GDP100-120VX - DRY BRAKE ....................................................................................................
GP/GLP/GDP80-90VX - DRY BRAKE ........................................................................................................
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL - WET BRAKE ...............................................................................................
BRAKE LINKAGE
DUAL PEDAL - DRY BRAKE ......................................................................................................................
DUAL PEDALS - WET BRAKE ...................................................................................................................
SINGLE PEDAL - DRY BRAKE ..................................................................................................................
SINGLE PEDAL - WET BRAKE ..................................................................................................................
BRAKE MASTER CYLINDER ASSEMBLY .....................................................................................................
PARK BRAKE ASSEMBLY .............................................................................................................................

G813

2008 Yale Materials Handling Corporation

10-18
10-16
10-24
10-6
10-12
10-2
10-10
10-22
10-20

10-1

P19794

06-08

BRAKE LINKAGE (FIGURE 10-1)


SINGLE PEDAL DRY BRAKE

10-2

2008 Yale Materials Handling Corporation

G813

06-08

P19794

BRAKE LINKAGE
SINGLE PEDAL DRY BRAKE
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
21
22
23
24
25
26
27
28
28
29
30
30
30
31
32
32
32
33
33
33
34
35
35
36
37
38
38
38

449015112
580056625
580047034
580044785
580058269
580026812
580050676
580070016
580037180
580047919
580047714
580030975
922627300
580030966
580044860
580042794
580042842
580057831
501702902
580060576
580076790
580080011
580077299
580052279
810528500
580076897
580047742
449015014
580040128
580075101
580075099
580052931
580039347
504155200
052645200
580074768
580055804
052645300
504155200
580071113
580063949
052645500
580005640
580064915
052645200
580056373
580059254
580019860
580039385
056363300

Locknut ................................................................................................................
Bracket (Inching Sensor) .....................................................................................
Capscrew ............................................................................................................
Sensor (Brake Position) ......................................................................................
Capscrew ............................................................................................................
Clip ......................................................................................................................
Clip (Key Hole) ....................................................................................................
Bracket Wldmt .....................................................................................................
Capscrew ............................................................................................................
Nut .......................................................................................................................
Capscrew ............................................................................................................
Screw (Button Head) ...........................................................................................
Holder ..................................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp ..................................................................................................................
Bushing ...............................................................................................................
Loctite ..................................................................................................................
Bracket ................................................................................................................
Reservoir .............................................................................................................
Diaphragm .......................................................................................................
Cap ..................................................................................................................
Spring (RH) .........................................................................................................
Fitting ...................................................................................................................
Hose (Upper Brake Feed) ...................................................................................
Bumper ................................................................................................................
Nut .......................................................................................................................
Bolt ......................................................................................................................
Pedal (GP/GLP/GDP80VX) .................................................................................
Pedal (GP/GLP/GDP90-120VX) ..........................................................................
Rubber Pad .........................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................
Hose Assy ...........................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................
Hose ....................................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Hose Assy (Brake) ..............................................................................................
Transducer ..........................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................

G813

2008 Yale Materials Handling Corporation

QTY
2
1
2
1
2
1
1
1
1
1
2
1
1
2
2
2
1
2
AR
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10-3

P19794

06-08

BRAKE LINKAGE
SINGLE PEDAL DRY BRAKE
ITEM

PART NO.

39
40
41
42
43
43
44
44
45
45
46
47
48
49
49

580080176
580049231
580000868
580056624
502056906
b 511405800
580077616
056363300
580075851
052645700
580076769
580000242
580049011
580077615
056363300
a 580077316
a 312850042

FOOTNOTES:
a Not Illustrated

10-4

DESCRIPTION

QTY

Master Cylinder (FP19803 [Page 10-22])..........................................................


Capscrew ............................................................................................................
Lockring ...............................................................................................................
Pin (Rod End) ......................................................................................................
Clamp ..................................................................................................................
Clamp (Worm Screw) ..........................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Cylinder Block .....................................................................................................
Hose ....................................................................................................................
Capscrew ............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Label (Brake Fluid Warning) ................................................................................
Strap Clamp ........................................................................................................

1
2
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1

Optional

2008 Yale Materials Handling Corporation

G813

06-08

P19794

NOTES

G813

2008 Yale Materials Handling Corporation

10-5

P19797

06-08

BRAKE LINKAGE (FIGURE 10-2)


DUAL PEDAL DRY BRAKE

10-6

2008 Yale Materials Handling Corporation

G813

06-08

P19797

BRAKE LINKAGE
DUAL PEDAL DRY BRAKE
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
17
17
18
18
19
20
21
22
23
24
25
26
27
28
29
30
30
30
31
32
32
32
33
33
33
34
35
35
36
37
38
38

449015112
580056625
580047034
580044785
580058269
580026812
580030966
580050676
580070016
580047742
580037180
580047919
580047714
580030975
922627300
580060576
580076790
934404300
580080011
580077299
502056906
b 511405800
014979500
015915100
580055299
580057831
501702902
580052280
580052353
580052933
580074515
449015014
580076897
580039347
504155200
052645200
580074768
580055804
052645300
504155200
580071113
052645500
580063949
580005640
580064915
052645200
580056373
580059254
580019860
580039385

G813

DESCRIPTION
Locknut ................................................................................................................
Bracket (Inching Sensor) .....................................................................................
Capscrew ............................................................................................................
Sensor (Brake Position) ......................................................................................
Capscrew ............................................................................................................
Clip (Connector) ..................................................................................................
Capscrew ............................................................................................................
Clip (Key Hole) ....................................................................................................
Bracket Wldmt .....................................................................................................
Bumper ................................................................................................................
Capscrew ............................................................................................................
Nut .......................................................................................................................
Capscrew ............................................................................................................
Screw (Button Head) ...........................................................................................
Holder ..................................................................................................................
Bracket ................................................................................................................
Reservoir .............................................................................................................
Tank ................................................................................................................
Diaphragm .......................................................................................................
Cap ..................................................................................................................
Clamp ..................................................................................................................
Clamp (Worm Screw) ..........................................................................................
Woodruff Key .......................................................................................................
Snap Ring ............................................................................................................
Hose Assy (Brake) ..............................................................................................
Bushing ...............................................................................................................
Loctite ..................................................................................................................
Spring (RH) .........................................................................................................
Brake Pedal (RH) ................................................................................................
Pad ......................................................................................................................
Brake Pedal (LH) .................................................................................................
Nut .......................................................................................................................
Hose (Upper Brake Feed) ...................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................
Hose Assy ...........................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................
Hose ....................................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Hose Assy ...........................................................................................................
Transducer ..........................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
2008 Yale Materials Handling Corporation

QTY
2
1
2
1
2
1
2
1
1
1
1
1
6
1
1
1
1
1
1
1
4
4
1
1
1
2
AR
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10-7

P19797

06-08

BRAKE LINKAGE
DUAL PEDAL DRY BRAKE
ITEM

PART NO.

38
39
40
41
42
43
44
45
46
47
48
49
49
50
50
51
51
52
53
54
55
55

056363300
580080176
580049231
580000868
580056624
580044860
520037811
580052281
580042842
580042794
580040128
580052351
580055257
580077616
056363300
810528500
052645700
580076769
580000242
580049011
580077615
056363300
a 580077316
a 312850042

FOOTNOTES:
a Not Illustrated

10-8

DESCRIPTION

QTY

O-Ring .............................................................................................................
Master Cylinder (FP19803 [Page 10-22])..........................................................
Capscrew ............................................................................................................
Lockring ...............................................................................................................
Pin (Rod End) ......................................................................................................
Insert ...................................................................................................................
Bushing ...............................................................................................................
Spring (LH) ..........................................................................................................
Clamp ..................................................................................................................
Clamp (Swivel) ....................................................................................................
Bolt ......................................................................................................................
Crank (GP/GLP/GDP90-120VX) .........................................................................
Crank (GP/GLP/GDP80VX) ................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Cylinder Block .....................................................................................................
Hose ....................................................................................................................
Capscrew ............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Label (Brake Fluid Warning) ................................................................................
Strap Clamp ........................................................................................................

1
1
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Optional

2008 Yale Materials Handling Corporation

G813

06-08

P19797

NOTES

G813

2008 Yale Materials Handling Corporation

10-9

P19798

06-08

BRAKE LINKAGE (FIGURE 10-3)


SINGLE PEDAL WET BRAKE

10-10

2008 Yale Materials Handling Corporation

G813

06-08

P19798

BRAKE LINKAGE
SINGLE PEDAL WET BRAKE
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
20
20
20
21
22
22
23
24
25
26
27
28
29
30
31
32
33
34
35
35
36
36
37
38

449015112
580056625
580047034
580044785
580058269
580026812
580050676
580070016
580037180
580047919
580047714
580030975
922627300
580056815
580044860
580077615
056363300
580076897
580057831
580060576
580076790
934404300
580080011
580077299
580052279
502056906
a 511405800
580000242
580047742
449015014
580040128
501702902
580075100
580052931
580059254
580052701
580049231
580000868
580056624
580077616
056363300
810528500
052645700
580076769
580049011

DESCRIPTION
Locknut ................................................................................................................
Bracket (Inching Sensor) .....................................................................................
Capscrew ............................................................................................................
Sensor (Brake Position) ......................................................................................
Capscrew ............................................................................................................
Clip ......................................................................................................................
Clip (Key Hole) ....................................................................................................
Bracket Wldmt .....................................................................................................
Capscrew ............................................................................................................
Nut .......................................................................................................................
Capscrew ............................................................................................................
Screw (Button Head) ...........................................................................................
Holder ..................................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Hose ....................................................................................................................
Bushing ...............................................................................................................
Bracket ................................................................................................................
Reservoir .............................................................................................................
Tank ................................................................................................................
Diaphragm .......................................................................................................
Cap ..................................................................................................................
Spring (RH) .........................................................................................................
Clamp ..................................................................................................................
Clamp (Worm Screw) ..........................................................................................
Hose (Brake Feed) ..............................................................................................
Bumper ................................................................................................................
Nut .......................................................................................................................
Bolt ......................................................................................................................
Loctite ..................................................................................................................
Pedal ...................................................................................................................
Rubber Pad .........................................................................................................
Transducer ..........................................................................................................
Master Cylinder (FP19803 [Page 10-22])..........................................................
Capscrew ............................................................................................................
Lockring ...............................................................................................................
Pin (Rod End) ......................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Cylinder Block .....................................................................................................
Capscrew ............................................................................................................

QTY
2
1
2
1
2
1
1
1
1
1
6
1
1
2
2
1
1
1
2
1
1
1
1
1
1
4
4
1
1
1
1
AR
1
1
1
1
4
1
1
1
1
1
1
1
1

FOOTNOTES:
a Optional

G813

2008 Yale Materials Handling Corporation

10-11

P19799

06-08

BRAKE LINKAGE (FIGURE 10-4)


DUAL PEDALS WET BRAKE

10-12

2008 Yale Materials Handling Corporation

G813

06-08

P19799

BRAKE LINKAGE
DUAL PEDALS WET BRAKE
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
17
17
17
18
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
38
39
40
41
41
42
42

449015112
580056625
580047034
580044785
580058269
580026812
580056815
580050676
580070016
580047742
580037180
580047919
580047714
580030975
922627300
580060576
580076790
934404300
580077298
580080011
580077299
502056906
a 511405800
014979500
015915100
580057831
501702902
580052280
580052353
580052933
580074515
449015014
580000242
580059254
580052701
580049231
580000868
580056624
580044860
520037811
580052281
580077615
056363300
580076897
580040128
580054153
580077616
056363300
810528500
052645700

G813

DESCRIPTION
Locknut ................................................................................................................
Bracket (Inching Sensor) .....................................................................................
Capscrew ............................................................................................................
Sensor (Brake Position) ......................................................................................
Capscrew ............................................................................................................
Clip (Connector) ..................................................................................................
Capscrew ............................................................................................................
Clip (Key Hole) (Key Hole) ..................................................................................
Bracket Wldmt .....................................................................................................
Bumper ................................................................................................................
Capscrew ............................................................................................................
Nut .......................................................................................................................
Capscrew ............................................................................................................
Screw (Button Head) ...........................................................................................
Holder ..................................................................................................................
Bracket ................................................................................................................
Reservoir .............................................................................................................
Tank ................................................................................................................
Diaphragm .......................................................................................................
Diaphragm .......................................................................................................
Cap ..................................................................................................................
Clamp ..................................................................................................................
Clamp (Worm Screw) ..........................................................................................
Woodruff Key .......................................................................................................
Snap Ring ............................................................................................................
Bushing ...............................................................................................................
Loctite ..................................................................................................................
Spring (RH) .........................................................................................................
Brake Pedal (RH) ................................................................................................
Pad ......................................................................................................................
Brake Pedal (LH) .................................................................................................
Nut .......................................................................................................................
Hose (Brake Feed) ..............................................................................................
Transducer ..........................................................................................................
Master Cylinder (FP19803 [Page 10-22])..........................................................
Capscrew ............................................................................................................
Lockring ...............................................................................................................
Pin (Rod End) ......................................................................................................
Insert ...................................................................................................................
Bushing ...............................................................................................................
Spring (LH) ..........................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Hose ....................................................................................................................
Bolt ......................................................................................................................
Crank ...................................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
2008 Yale Materials Handling Corporation

QTY
2
1
2
1
2
1
2
1
1
1
1
1
6
1
1
1
1
1
1
1
1
4
4
1
1
2
AR
1
1
2
1
1
1
1
1
4
1
1
2
2
1
1
1
1
1
1
1
1
1
1
10-13

P19799

06-08

BRAKE LINKAGE
DUAL PEDALS WET BRAKE
ITEM

PART NO.

DESCRIPTION

43
44

580076769
580049011

Cylinder Block .....................................................................................................


Capscrew ............................................................................................................

QTY
1
1

FOOTNOTES:
a Optional

10-14

2008 Yale Materials Handling Corporation

G813

06-08

P19799

NOTES

G813

2008 Yale Materials Handling Corporation

10-15

P19800

06-08

BRAKE ASSEMBLY (FIGURE 10-5)


GP/GLP/GDP80-90VX DRY BRAKE

10-16

2008 Yale Materials Handling Corporation

G813

06-08

P19800

BRAKE ASSEMBLY
GP/GLP/GDP80-90VX DRY BRAKE
KEY:
A: Left Hand
B: Right Hand
ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
6
7
8
9
10
10
11
11
11
11
12
12
12
12
13
14
15
16
17
18
18

580092280
580092281
580092284
580092285
580071341
580071340
580071321
.....
580071329
580071330
.....
.....
449022018
580092286
580092287
580090177
.....
.....
.....
580076326
.....
.....
.....
.....
.....
.....
.....
.....
580090162
580090163

Brake Assy (Left Hand) ..............................................................................


Brake Assy (Right Hand) ............................................................................
Brake Assy (Left Hand) (Without Cable) ................................................
Brake Assy (Right Hand) (Without Cable) .............................................
Bolt ....................................................................................................
Spring Washer ...................................................................................
Wheel Cylinder ..................................................................................
Bleeder Valve ................................................................................
Backplate (LH) ...................................................................................
Backplate (RH) ..................................................................................
Retainer .........................................................................................
Bolt ................................................................................................
Washer ..........................................................................................
Kit-Brake Shoe ..................................................................................
Kit-Brake Shoe ..................................................................................
Kit-Spring ...........................................................................................
Spring ............................................................................................
Tension Spring ..............................................................................
Spring ............................................................................................
Kit-Adjuster ........................................................................................
Adjuster .........................................................................................
Bolt ................................................................................................
Washer ..........................................................................................
Hole Plug ...........................................................................................
Hole Plug ...........................................................................................
Bolt ....................................................................................................
Spring Washer ...................................................................................
Dust Shield ............................................................................................
Parking Brake Cable (LH) ......................................................................
Parking Brake Cable (RH) .....................................................................

G813

2008 Yale Materials Handling Corporation

QTY
A
B
1
..
1
..
2
2
1
1
1
..
1
2
2
1
..
1
1
1
1
1
1
1
2
2
2
2
2
1
1
..

..
1
..
1
2
2
1
1
..
1
1
2
2
..
1
1
1
1
1
1
1
1
2
2
2
2
2
1
..
1

10-17

P19801

06-08

BRAKE ASSEMBLY (FIGURE 10-6)


GP/GLP/GDP100-120VX DRY BRAKE

10-18

2008 Yale Materials Handling Corporation

G813

06-08

P19801

BRAKE ASSEMBLY
GP/GLP/GDP100-120VX DRY BRAKE
KEY:
A: Left Hand
B: Right Hand
ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
6
7
8
9
10
10
10
10
11
12
12
12
12
13
14
15
16
17
18
18

580090160
580090161
580090166
580090167
580071341
580071340
580071322
.....
580071333
580071334
.....
.....
449022018
580071320
580076325
580071319
580076324
580090168
580073246
580076329
.....
.....
.....
.....
.....
.....
.....
580090162
580090163

Brake Assembly (LH) .................................................................................


Brake Assembly (RH) .................................................................................
Brake Assembly (LH, without cable) ......................................................
Brake Assembly (RH, without cable) .....................................................
Bolt ....................................................................................................
Spring Washer ...................................................................................
Kit-Repair Wheel Cylinder .................................................................
Bleeder Valve ................................................................................
Anchor Plate Assembly (LH) .............................................................
Anchor Plate Assembly (RH) .............................................................
Retainer .........................................................................................
Bolt ................................................................................................
Washer ..........................................................................................
Kit-Brake Shoe ..................................................................................
Kit-Brake Shoe ..................................................................................
Kit-Brake Shoe ..................................................................................
Kit-Brake Shoe ..................................................................................
Kit-Spring ...........................................................................................
Kit-Adjuster ........................................................................................
Kit-Adjuster ........................................................................................
Washer ..........................................................................................
Bolt ................................................................................................
Hole Plug ...........................................................................................
Hole Plug ...........................................................................................
Bolt ....................................................................................................
Spring Washer ...................................................................................
Dust Shield ........................................................................................
Parking Brake Cable (LH) ......................................................................
Parking Brake Cable (RH) .....................................................................

G813

2008 Yale Materials Handling Corporation

QTY
A
B
1
..
1
..
4
4
1
1
1
..
1
2
2
..
..
1
1
1
1
1
2
1
2
2
2
2
1
1
..

..
1
..
1
4
4
1
1
..
1
1
2
2
1
1
..
..
1
1
1
2
1
2
2
2
2
1
..
1

10-19

P19802

06-08

PARK BRAKE ASSEMBLY (FIGURE 10-7)

10-20

2008 Yale Materials Handling Corporation

G813

06-08

P19802

PARK BRAKE ASSEMBLY


KEY:
A: With Cab
B: With Overhead Guard
ITEM

PART NO.

1
1
1
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15

580080972
580080971
580081500
580081499
580084626
580044785
580026812
580050676
940600906
580047034
580037180
a 580076523
a 580076524
a 501921905
a 580049010
a 580073882
a 312823020
a 580049231
a 580056624
a 580063952

DESCRIPTION
Parking Brake .............................................................................................
Parking Brake .............................................................................................
Parking Brake Lever ..............................................................................
Parking Brake Lever ..............................................................................
Grip ....................................................................................................
Sensor (Brake Position) .........................................................................
Clip .........................................................................................................
Clip (Key Hole) .......................................................................................
Washer ..................................................................................................
Capscrew ...............................................................................................
Capscrew ...................................................................................................
Parking Brake Cable (LH) ..........................................................................
Parking Brake Cable (RH) ..........................................................................
Clamp .........................................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Clamp .........................................................................................................
Capscrew ...................................................................................................
Pin (Rod End) .............................................................................................
Lockring ......................................................................................................

QTY
A
B
..
1
..
1
1
1
1
1
2
2
4
1
1
3
3
1
1
2
2
2

1
..
1
..
1
1
1
1
2
2
4
1
1
3
3
1
1
2
2
2

FOOTNOTES:
a Used with Wet Brake System, for dry brakes see
Dry Brake Assembly

G813

2008 Yale Materials Handling Corporation

10-21

P19803

06-08

BRAKE MASTER CYLINDER ASSEMBLY (FIGURE 10-8)

KEY:
A: 2096079
B: 1569527
ITEM

1
1
1
2
2
2
3
4
5
6
7
8
9

10-22

QTY
A
B

PART NO.

DESCRIPTION

580080176
580052701
.....
580085536
580091367
580085537
580085539
.....
.....
.....
.....
.....
.....
.....
.....

Master Cylinder (31.75 Bore) .....................................................................


Master Cylinder (38.1 Bore) .......................................................................
Booster ..................................................................................................
Brake Booster ........................................................................................
Kit-Repair Brake Booster ...................................................................
Master Cylinder ......................................................................................
Master Cylinder ......................................................................................
Housing .............................................................................................
Spring ................................................................................................
Retainer .............................................................................................
Seal (Pressure) .................................................................................
Washer ..............................................................................................
Piston ................................................................................................
Seal (Retaining) .................................................................................
Snap Ring ..........................................................................................

1
..
..
1
1
1
..
1
1
1
1
1
1
1
1

..
1
..
1
1
..
1
1
1
1
1
1
1
1
1

580060996
a 580069323
580069324

Kit-Repair Minor-Master Cyl (31.75 Bore) .............................................


Kit-Repair Major-Master Cyl (38.1 Bore) ....................................................
Kit-Repair Minor-Master Cyl (38.1 Bore) ...............................................

1
..
..

..
1
1

2008 Yale Materials Handling Corporation

G813

06-08

P19803

FOOTNOTES:
a Includes Minor Repair Kit

G813

2008 Yale Materials Handling Corporation

10-23

O19804

06-08

BRAKE COOLING SYSTEM (FIGURE 10-9)


SINGLE AND DUAL PEDAL WET BRAKE

10-24

2008 Yale Materials Handling Corporation

G813

06-08

O19804

BRAKE COOLING SYSTEM


SINGLE AND DUAL PEDAL WET BRAKE
ITEM

PART NO.

DESCRIPTION

1
2
3
3
3
4
5
6
7
7
8
9
9
9
10
11
12
13
14
15
15
16
17
18
19
20
20
21
22
23
24
25
26
27
28
29

580074759
580052736
580055804
052645300
504155200
580041369
580042794
580074768
580007707
580005640
580064915
580039347
052645200
504155200
580056657
580020576
580070009
580056638
580070010
580039365
504155200
580074710
580019808
580019805
580074862
580039364
580039385
580075334
580055825
580074709
580075331
057090400
580039914
580073670
580073781
580073671

Fitting ..................................................................................................................
Hose Clamp ........................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Hose Assy (High Temperature) ..........................................................................
Hose ...................................................................................................................
Hose ...................................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Bracket ................................................................................................................
Fitting ..................................................................................................................
Tube (Booster Supply) ........................................................................................
Clip ......................................................................................................................
Hose Assy (Booster Supply) ...............................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
Tube (Cooling Inlet) ............................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Tube ....................................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
Tube ....................................................................................................................
Hose Assy (Brake Actuation) ..............................................................................
Tube (Cooling Inlet) ............................................................................................
Block ...................................................................................................................
Fitting ..................................................................................................................
Hose Clamp ........................................................................................................
Hose (Left Hand Formed Axle Return) ...............................................................
Fitting ..................................................................................................................
Hose (Right Hand Formed Axle Return) .............................................................

G813

2008 Yale Materials Handling Corporation

QTY
2
2
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
2
3
1
1
3
1
1
1
1
2
4
1
1
1

10-25

O19804

06-08

NOTES

10-26

2008 Yale Materials Handling Corporation

G813

SECTION 11

11

HYDRAULIC SYSTEM

CONTENTS

SECTION 11
HYDRAULIC SYSTEM
DESCRIPTION

PAGE

AUXILIARY HOSES ........................................................................................................................................


CONTROL VALVE ASSEMBLY
ELECTRONIC CONTROL - THREE FUNCTION ........................................................................................
ELECTRONIC CONTROL - FOUR FUNCTION ..........................................................................................
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ...............................................................
ELECTRO HYDRAULIC POPPET VALVE
THREE AND FOUR FUNCTION .................................................................................................................
GEAR PUMP ...................................................................................................................................................
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS .......................................................................................
FOUR FUNCTION - WITHOUT DETENTED LEVERS ...............................................................................
THREE FUNCTION - WITH DETENTED LEVERS .....................................................................................
THREE FUNCTION - WITHOUT DETENTED LEVERS .............................................................................
HYDRAULIC FILTER ......................................................................................................................................
HYDRAULIC SUPPLY AND RETURN ............................................................................................................
TILT HOSES ....................................................................................................................................................
TILT CYLINDER AND MAST INSTALLATION ................................................................................................
TILT CYLINDERS ............................................................................................................................................
VALVE ASSEMBLY, AUXILIARY ONE AND TWO
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ...............................................................
VALVE ASSEMBLY, AUXILIARY ONE SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................................
VALVE ASSEMBLY, AUXILIARY TWO SECTION
ELECTRONIC CONTROL VALVE - FOUR FUNCTION .............................................................................
VALVE ASSEMBLY, LIFT AND LOWER
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................................
VALVE ASSEMBLY, LIFT AND TILT
MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ...............................................................
VALVE ASSEMBLY, OUTLET SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................................
MANUAL CONTROL VALVE ......................................................................................................................
VALVE ASSEMBLY, TILT SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................................
VENT LINE GROUP ........................................................................................................................................

11-40

G813

2008 Yale Materials Handling Corporation

11-24
11-26
11-16
11-32
11-6
11-12
11-14
11-8
11-10
11-4
11-2
11-42
11-46
11-48
11-20
11-34
11-36
11-28
11-18
11-38
11-22
11-30
11-44

11-1

P19805

06-08

HYDRAULIC SUPPLY AND RETURN (FIGURE 11-1)

11-2

2008 Yale Materials Handling Corporation

G813

06-08

P19805

HYDRAULIC SUPPLY AND RETURN


ITEM

PART NO.

1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
18
19
19
19
19
20
21
21
22
23
24
25
25
25
26
27
28
29
30
31
32
33

580052148
e 580049602
580067256
580072389
052645300
580052115
580039912
580056337
580066272
580026610
580068084
580027573
580071013
580036691
580064821
580046107
580083010
580047714
580020431
580061267
052645500
c 580066704
a 580061830
b 580070656
c 580089187
520042831
580053784
052645800
580064820
580050641
580072519
580020577
580061267
052645500
502056903
580090239
580066452
580027573
449001343
580074469
580090824
580090823
d 580036666

DESCRIPTION
Hydraulic Filter (FP19806 [Page 11-4])..............................................................
Pressure Switch ..................................................................................................
Dipstick ................................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
Hose ....................................................................................................................
Hose Clamp .........................................................................................................
Breather ...............................................................................................................
Surge Tank ..........................................................................................................
Capscrew ............................................................................................................
Spacer .................................................................................................................
Nut (Flange) ........................................................................................................
Strainer ................................................................................................................
Hose Clamp .........................................................................................................
Hose ....................................................................................................................
Hose Clamp .........................................................................................................
Tube ....................................................................................................................
Capscrew ............................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................
Gear Pump (41.3 cc) ...........................................................................................
Gear Pump (46.5cc) ............................................................................................
Gear Pump (51.6 cc) ...........................................................................................
Gear Pump (32.5 cc) (FP19807 [Page 11-6])....................................................
Adhesive ..............................................................................................................
Adapter ................................................................................................................
O-Ring .............................................................................................................
Hose ....................................................................................................................
Capscrew ............................................................................................................
Hose Assy ...........................................................................................................
Fitting ...................................................................................................................
O-Ring .............................................................................................................
O-Ring .............................................................................................................
Clamp ..................................................................................................................
Hose Assy ...........................................................................................................
Fitting ...................................................................................................................
Nut (Flange) ........................................................................................................
Capscrew ............................................................................................................
Seal .....................................................................................................................
Retainer ...............................................................................................................
Retainer ...............................................................................................................
Plug (With O-Ring) ..............................................................................................

FOOTNOTES:
a GDP80-90VX Diesel
b GP/GLP/GDP100-120VX
c GP/GLP80-90VX Gasoline and LPG

G813

QTY

d
e

1
1
1
1
1
1
2
1
1
2
1
2
1
4
1
2
1
3
1
1
1
1
1
1
1
AR
1
1
1
2
1
1
1
1
2
1
1
4
4
4
4
4
1

Not Illustrated
With Electronic Monitoring Package

2008 Yale Materials Handling Corporation

11-3

P19806

06-08

HYDRAULIC FILTER (FIGURE 11-2)

11-4

2008 Yale Materials Handling Corporation

G813

06-08

P19806

HYDRAULIC FILTER
ITEM
1
1
1
1
2
2
3
3
3
4
4
5
6

PART NO.

DESCRIPTION

QTY

580052148
580067372
.....
.....
.....
580070556
.....
580070557
.....
.....
580071342
.....
580027573
a 580049602

Hydraulic Filter ....................................................................................................


Cap Assembly .................................................................................................
Lid ...............................................................................................................
O-Ring ........................................................................................................
Spring .........................................................................................................
Hydraulic Filter ................................................................................................
O-Ring ........................................................................................................
Bowl Assembly ................................................................................................
Bowl ............................................................................................................
O-Ring ........................................................................................................
Head ................................................................................................................
Quad Ring ...................................................................................................
Nut (Flange) ......................................