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C1849.

82 REMOTE VALVE
Commissioning Guide

St. Claire River Crossing


Remote Sectionalizing Valve
Milepost C1849.82
Commissioning Guide

AFE #
Revision
0.1

Description

Issue Date

By

Approval

C1849.82 REMOTE VALVE


Commissioning Guide

1.0

2.0

SCOPE OF WORK .............................................................................................. 4


1.1

SAFETY ............................................................................................................ 4

1.2

LOCAL EMERGENCY RESPONSE CONTACT INFORMATION .................... 4

1.3

LOCATION ........................................................................................................ 4

1.4

Purpose ............................................................................................................. 4

1.5

WARNINGS ...................................................................................................... 6

1.6

PROJECT OVERVIEW ..................................................................................... 7

1.7

ROLES & RESPONSIBILITIES ........................................................................ 9

MECHANICAL .................................................................................................. 13
2.1

3.0

4.0

EQUIPMENT CHECKS AND ACCEPTANCE ................................................ 13

ELECTRICAL .................................................................................................... 14
3.1

GENERAL ....................................................................................................... 14

3.2

ELECTRICAL SERVICES BUILDING............................................................. 15

3.3

FIELD INSTALLED EQUIPMENT ................................................................... 20

3.4

ENERGIZATION PROCEDURES ................................................................... 25

INSTRUMENTATION & CONTROLS ................................................................ 26


4.1

INSTRUMENT DATA SHEETS ...................................................................... 26

4.2

EQUIPMENT CHECKS AND ACCEPTANCE ................................................ 27

4.3

PLC ................................................................................................................. 29

4.4

SCADA/RTUS ................................................................................................. 32

5.0

MAXIMO DATA SHEETS .................................................................................. 32

6.0

AFFIDAVIT, DEFICIENCY LIST AND CLOSEOUT........................................... 35


6.1

DEFICIENCY LIST .......................................................................................... 36

6.2

DRY COMMIS S IONING AFFIDAVIT .............................................................. 37

6.3

WET COMMIS S IONING AFFIDAVIT ............................................................. 38

6.4

COMMISSIONING REPORTS AND ADDITIONAL DOCUMENTATION ....... 39

6.5

TRANSMITTALS ............................................................................................. 39

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Commissioning Guide

APPENDICES AND ATTACHMENTS

APPENDIX I

Commissioning Calibration & Check Sheets

APPENDIX II

Project Contact List Commissioning

APPENDIX III

Instrumentation Datasheets

APPENDIX IV

Vendor Equipment PO List

APPENDIX V

Reporting Sheets

APPENDIX VI

PLC/SCADA Contractor Documentation (Shutdown Key etc.)

APPENDIX VII

Commissioning Contractor Documentation.

APPENDIX VIII

Vendor QA and PreCommissioning Documentation

APPENDIX IX

Site Safety Plot Plan, Process Flow Diagram and Switching Diagram

APPENDIX X

Commissioning Turnover Management Plan

APPENDIX XII

Document Turnover Transmittals

ATTACHMENT 1:

Commissioning Drawing Set

ATTACHMENT 2:

Vendor Drawing Set

ATTACHMENT 3:

Vendor Operating and Maintenance Manuals

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1.0 SCOPE OF WORK


1.1

SAFETY
Commissioning activities pose a significant safety and loss risk due to the
sometimes unpredictable operation of equipment upon energization. As such, it is
of the utmost importance that all steps taken within this Commissioning Guide be
reviewed thoroughly during daily tailboard meetings with the Commissioning Team
members and those involved with other activities at the site. At no time shall the
Commissioning Team be required to perform unsafe activities. It is every workers
right to refuse unsafe work tasks.
Safety policies and procedures applicable to this scope of work are outlined in
section 1.3.2. It is the responsibility of the Commissioning Lead and the
Commissioning Permit Holder (typically the Inspector or Operations Site
Representative), to ensure each member of the team is informed of the safety
risks and mitigating actions applicable to the worksite. Conditions change
frequently as construction transitions to commissioning and all workers are to be
informed of direct and indirect risks as they pertain to the work.
Emergency and project contact numbers, relative to the location of work are shown
in the appendices.
For the purposes of directing emergency personnel, Legal Land Address and GPS
Coordinates can be found below.

1.2

LOCAL EMERGENCY RESPONSE CONTACT INFORMATION


Police, Fire Department, Ambulance: 911
Stars Air Ambulance: 1919

1.3

LOCATION
1.3.1

Legal Land Address


20 St. Clair Blvd, Moore Twp.

1.3.2

Coordinates
N 42.910840 W 82.454365

1.4

Purpose
This Commissioning Guide serves as an aid in the safe testing and energization of
Enbridge facilities prior to line fill and/or flooding of product in the system. Upon
completion, the following directives are to be met;

Construction has been completed per specifications and drawings and


a construction to commissioning handover package including
deficiency lists and sign-off has been secured.

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1.4.1

Vendor-supplied equipment meets minimum quality and safety


criteria.

Equipment is energized in a safe manner understanding the


repercussions of unintended operation.

Devices operate in the manner intended and as specified.

Deficiencies related to facility operation have been resolved prior to


start-up.

Deficiencies not related to facility operation have been captured on a


formal deficiency list.

Confirm all related Enbridge and contractor documentation is


gathered and forms part of the turnover package to Operations.

Closeout of the Commissioning Phase of the Project through a formal


signed affidavit referencing the deficiency list by the Commissioning
Team, the site inspector(s) and the Operations Site Representative(s).

General Requirements
Prior to commissioning, operating areas shall be cleared of all construction
material (scaffolding, tools, waste, and equipment not required).

1.4.2

Commissioning Turnover Management Plan


The Commissioning Turnover Management Plan is included in Appendix X.
The Plan states the processes, procedures and approvals necessary to
transfer responsibilities from the Construction Services Team to the
Commissioning Team and finally to Operations. It is included for reference
only. Deviations to the plan are to be brought to the attention of the
Enbridge Commissioning Coordinator for resolution and direction.
All work shall conform to Code requirements for the designated area.
All permanent "Warning" and "No Smoking" signs shall be in place.
All station and construction personnel working on the site shall be informed
of the commencement of commissioning, station flooding, and equipment
energization.

1.4.3

Defective Materials
Any piece of equipment purchased by Enbridge for the project that is found
to be defective or incomplete shall be addressed by the Site Inspector.

1.4.4

Commissioning Drawings
Commissioning Drawing Sets are to be provided separately for each type of
commissioning or testing contract service required.

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Two full-size sets of commissioning drawings provided for the


Commissioning Team will be used for producing "As-Built". One set is to
remain at site, and the other set is returned to the Commissioning
Coordinator.
1.4.5

Deficiencies
Operations Site Representative (OSR), Commissioning Team Leader and
Site Inspector shall compile and review deficiencies found during
commissioning activities.

1.4.6

Acceptance by Operations
Completion of commissioning will be acknowledged in the Site
Commissioning Summary found in this Commissioning Specifications. This
document is intended as a record to when the facility was placed into
service. The Field Commissioning Team Leader and OSR will complete it
before the Commissioning Team leaves site.

1.5

WARNINGS
1.5.1

General Warnings
1.5.1.1

Personal, Environmental, or Equipment Damage

The scope of work herein involves the commissioning of a Mainline Valve.


As such, risks of oil spills and vapour release due to system flooding
procedures are to be mitigated through extensive piping checks. Catch
basins at non sump system locations shall have enough capacity to
account for valve size and operator reaction time.
1.5.1.2

Data or Signal Loss

Data and signal loss shall result in a fail safe shutdown of the system or
device as deemed necessary by Central Control Room Operations, the
SCADA system configuration specialist, the PLC Applications Specialist,
the Station PLC programming contractor and the substation protection
specialist. Impact to the operation of the facility shall not be hampered by
the failure of non-critical devices.
1.5.1.3

Product Loss (Spills) or Degradation

Product spills of any amount may be encountered through the


commissioning process. Should a spill of any amount occur, the site
inspector is to be informed immediately to minimize the environmental
damage. Enbridge environmental policies and procedures are to be
followed to minimize environmental impact particularly where products
come into contact with a water source.
Product degradation is primarily the responsibility of local and control centre
operations however the PLC programming consultant must ensure that

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hardwired or soft logic in the control system is adequately tested prior to


roll-out to prevent the mismanagement of product shipments. The flooding
process, completed by local operations, must ensure all air and vapour is
vented from the system prior to placing in service.
1.5.1.4

Unplanned Pipeline Shutdowns

Due to higher throughput demands and reliability drivers agreed upon with
CAPP, unplanned pipeline shutdowns shall be avoided. During the initial
phases of station startup and handover to operations, a list will be
developed of non-critical deficiencies to be resolved at the next planned
outage or forced outage resulting from other factors.
1.5.2

Enbridge Safety Procedures


The following list of Enbridge Safety Procedures is applicable to this
project.
1.5.2.1

Contractor Safety Manual


Applicable, but not included.

1.5.2.2

Engineering (TN) Personal Protective Clothing / Equipment


Policy
Applicable, but not included.

1.5.2.3

Contractor Safety Management Process


Applicable, but not included.

1.6

PROJECT OVERVIEW
The St. Claire River Crossing Project scope comprises a new Mainline Block
Valve and Pressure Transmitter located in Sarnia, Canada.
1.6.1

Site Overview
This Commissioning Specification is for the St. Claire River Crossing new
Mainline Block Valve and Pressure Transmitter only. The general
Construction Scope of Work for this portion of the project includes the
following. For detailed information, see the scope of work drawing included
in the Commissioning Drawing Set.

Field Electrical Equipment

Cables, and Conduit


Site Grounding
MOVs

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Electrical Services Building (ESB) with the following Equipment


summary:

1.6.2

480V MCC
Distribution Transformers
Uninterruptible Power Supply
LV Distribution Panels
Lighting
PLC & SCP cabinets for control, monitoring and communication;

Key Drawings
With the exception of the Safety Plot Plan included in Appendix IX, These
drawings along with others will be included in the Commissioning Drawing
set.

Drawing Number

Description

Plot Plan
VALVE CONTROL SHELTER
SITE LAYOUT

D-4.72-SK002-A-585

Scope of Work
MPC 1849.820-6B
CIA PANEL LAYOUT
PLC I/O
INTERCONNECTION DIAGRAM
CABLE AND CONDUIT SCHEDULE

D-4.72-SK010-B-585
D-4.703-SK012-B-585
D-4.705-SK-016-B-585

One Line Diagrams


VALVE CONTROL SHELTER
ONE-LINE DIAGRAM

D-4.701-SK005-B-585

Data Communication Network Diagrams


MPC 1849-820 CIA PANEL
POWER DISTRIBUTION SCHEMATIC

D-4.703-SK011-B-585

1.6.3

Equipment List

Equipment Type

Description

Quantity

Mechanical Equipment
MOV Body

NPS 30 Slab Gate Valve

Building HVAC

Building HVAC

480V MCCs for main and UPS


distribution

Electrical Equipment
480V MCCs

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LV Distribution
Transformers

LV Distribution Transformers

LV Distribution Panels

120/208V Distribution Panel for utility,


UPS and emergency loads

Pressure Indication

Instrumentation Equipment
Pressure Transmitters

1.7

ROLES & RESPONSIBILITIES


The Commissioning Team is to ensure that the project as it relates to the scope of
this document operates in the manner intended, as specified on the drawings, and
that all wiring and devices meet applicable codes and certifications.
The Commissioning Coordinator shall co-ordinate all work involving the need for
station operations personnel through arrangements made with Regional
Operations.
The Commissioning Team shall notify the site inspector of any construction
deficiencies in the form of an RFI (Request for Information) or a NCR (Non
Compliance Report). The RFIs shall be tracked as per the turnover
documentation. All Construction and Commissioning deficiencies shall be noted on
the deficiency list.
1.7.1

Commissioning Coordinator
The Enbridge Commissioning Coordinator will coordinate the work of all
groups involved in commissioning activities.

1.7.2

Contractors
1.7.2.1

Primary Commissioning Contractor

The Primary Commissioning Contractor is responsible for all commissioning


activities outlined in this specification, except for those explicitly identified
as by another party. The Commissioning Contractor is responsible for
coordinating his activities with those of other parties, through the Enbridge
Commissioning Coordinator. The Primary Commissioning Contractor will
assign one person to perform the role of Commissioning Team Leader.
The Commissioning Team Leader will be responsible for daily
coordination of the commissioning process. They will be accountable to the
Enbridge Commissioning Coordinator. Duties will include but are not limited
to:

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On-site coordination of all commissioning activities relating to the project;

Providing communication liaison with the Commissioning Coordinator and a


direct contact source for the Operations Site Representative;

Ensure all pre-commissioning and commissioning documentation is complete,


accurate and signed;

Provide the Enbridge Commissioning Coordinator with progress updates via the
Excel file created on the CD included with the Commissioning Guide;

Provide Enbridge with two full-sized copies of "commissioning as-built" drawings


as well as two completed commissioning guides. One copy of each is to remain
at the station with the Operations Site Representative, the remaining one copy of
each is to be returned to the Commissioning Coordinator;

Sign off of the Commissioning Guide sections individually once check sheets and
commissioning criteria have been meet, as well as the Affidavit.

Complete a final Commissioning Deficiency List in conjunction with the Site


Inspector and Operations Site Representative, listing all outstanding deficiencies
as they relate to the scope of the project.
NOTE:
The drawings shall be stamped with As-Built stamp and signed off. The
As-Builts shall be neatly done using block type lettering and a straight
edge. Paper white out shall not be used. Use of highlighter type marker
is not permitted.
For all field mark-ups the following color codes apply:
RED
GREEN
YELLOW
BLUE
1.7.2.2

Identifies Additions / Changes


Identifies Deletions
No Changes / Verified
Notes or comments not to be incorporated on the
final As-Builts.

Installation Contractor

The Installation Contractor is responsible for the general installation of


work, as detailed on the drawings and in separate installation contracts. It is
also the responsibility of the Installation Contractor to complete any checks
required prior to the arrival of the Commissioning Team. These checks
must be coordinated with the Site Inspector. The following tasks may be
included in the Installation Contractors scope of work:

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General wiring is to be checked for continuity, insulation integrity and possible


short circuits as it is installed.

Grounding connections are to be confirmed to be less than 4 as a quick go/nogo test. This is not intended to be in lieu of the more extensive grounding tests
that may be required.

Control system wiring is to be checked for continuity, polarity, labels properly


secured wires at terminations, proper grounds and no undesirable grounds.
Instrumentation and communications wire shields are to be checked for opens or
grounds.

Provincial inspection certificates are the responsibility of the Installation


Contractor.

Process instrument lines are to be pressure tested for leaks. Note: this does not
imply that the contractor will be involved in any final process connections to "live"
piping.

The contractor is required to provide assistance during commissioning to change


motor rotations, and generally to correct deficiencies, on one hour's notice.
Additional assistance outside the contract requirements may be required, under
the terms outlined in the contract, at Enbridge's request.
1.7.3

Site Inspector
The Site Inspector's primary responsibility is to represent Enbridge's
interests to the Installation Contractor. He will however, play a role during
construction as the Commissioning Coordinator's delegate. Duties will
include but are not limited to:

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Witness and review checks performed by the construction contractor or their


testing agent;

Ensure all construction documentation is completed by the construction


contractor and ready to be turned over to the Commissioning Team upon their
arrival;

Handle all coordination for shipment and return of defective materials;

Advise the Commissioning Coordinator on construction-related shutdowns or line


bypasses needed to complete work. Advance notice is critical to ensure timing
can be met;

Advise the Commissioning Coordinator of any delays in the construction


schedule that will affect commissioning times; and

Ensure construction and commissioning deficiencies are completed in a timely


manner.
1.7.4

Operations Site Representative (OSR)


The Commissioning Coordinator shall make arrangements with the Area
Supervisor to appoint an Operations Site Representative (OSR) for the
project.
During commissioning, the OSR shall serve as liaison between the
Commissioning Team and other Area Operations.
The responsibilities of the OSR shall include, but are not limited to, the
following activities:

Provide site coordination of activities that affect pipeline operations, with the
Control Centre keeping the Area Supervisor and the Regional Office informed;

Provide information concerning the operation of existing facilities;

Provide shutdown, lockout, switching, energization, de-energization, valve control


or other "hot work" required by the Commissioning Team on the operating facility;

Schedule and coordinate operation resources as needed for the project through
the Area Supervisor and the Regional Office as necessary;

Accept the facility on behalf of Operations for initial operation; and

Provide follow-up to completion of all commissioning deficiencies as related to


operations and provide the Commissioning Coordinator with status of such
deficiencies.
Note: It should be noted, that the OSR should form an integral part of the
Commissioning Team, therefore that persons normal duties may need to
be reassigned to others for the duration of the commissioning process.

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1.7.5

Contacts
See Appendix II for the Project Contact Directory as it applies to the
commissioning scope of this project.

2.0 MECHANICAL
2.1

EQUIPMENT CHECKS AND ACCEPTANCE


2.1.1

General
The following general checks and tests are required, and all data should be
recorded in the appropriate Enbridge check sheets.

A copy of the following documentation should be available on site for


reference as required:

Mill Test Certificates


Weld Procedures
Welder Qualification Records
Weld Maps
Weld Inspection and Repair Records

* These should be available to Commissioning, but is the responsibility


of the Construction Group / Construction Inspector.

Hydrotest Records
Testing Equipment Certification and Calibration Records
Flange Installation Quality control forms

* The above will be subject to a spot check by the mechanical


commissioning minimum 25%.

Construction Deficiency List


As Built/Redline Drawings
RFI Log

* The above are required by Commissioning.


2.1.2

Piping
Specific guidelines and checks exist for Piping within an Enbridge Facility or
Pump Station. General Guidelines and checklists are contained in the
Mechanical Commissioning Guideline: MCG-007; PIPE and PIPE
ACCESSORIES

For General Pipe Mechanical Commissioning Guidelines, refer to


Mechanical Commissioning Guideline MCG-007; Section 2.1 - PIPE

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2.1.3

For the PIPE Commissioning Checklist refer to Appendix 1, Mechanical


Checklist MCG-007-01
Gate Valves
Some general checks and tests are required, and all data should be
recorded in the appropriate Enbridge check sheets.

For General and Installation Commissioning Guidelines refer to the


Mechanical Commissioning Guideline MCG-04 Valve Mechanical
Commissioning Guidelines; Sections 2.34 & 2.35 GATE VALVES.

For the Mechanical Commissioning Checklist for Gate Valves, refer to


Appendix 1, Mechanical Checklist MCG-004-02.

3.0 ELECTRICAL
3.1

GENERAL
The following general checks have been completed and all data has been
recorded in the Enbridge check sheets.
____________________________________
Field Commissioning Lead

_____________________
Date

Before proceeding with any checks or tests that require energization, the
energization procedures in section 3.5 have been reviewed.

All equipment has been checked to ensure accuracy of manufacturers


drawings and bill of materials.

Table 3.02 in Appendix I has been completed with electrical equipment


data.

All equipment has been checked to ensure accuracy of Enbridges


electrical one-line drawings.

A deficiency list, relative to this section, has been provided to the site
inspector capturing all outstanding pre-commissioning issues.

As-Built information, marked in red, has been added to the design


drawings.

Maximo Data Sheets are correct and complete. In the instance where a
Maximo sheet has not been provided one must be created from the
template in Section 5.0.

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3.2

ELECTRICAL SERVICES BUILDING


3.2.1

General Checks
The following general checks and tests have been performed and all data
has been appropriately recorded.
____________________________________

_____________________

Field Commissioning Lead

Date

Installation meets Canadian Electrical Code requirements


manufacturers recommended installation instructions.

CSA certification has been completed and appropriate signature has


been obtained.

All ground wires have been checked to be as per specifications.

All ground wire terminations are solid and as per the design drawings and
specifications.

All cables, conduit and equipment have been tagged by Contractor. The
tags shall be as specified in the construction drawings.

All cables and individual conductors are identified at both ends with a
heat shrinkable, typewritten sleeve.

Where fire stops are required in cable runs, a seal has been poured using
Dow Corning 3-6548 Silicone RTV Foam or Elasta seal 300, or approved
alternative.

All control wiring is bundled neatly and fastened securely with proper
cable straps.

All warning and identification labels have been installed.

All equipment has been checked to ensure accuracy of manufacturers


drawings and bill of materials.

All equipment has been checked to ensure accuracy of Enbridges


electrical one-line drawings.

A deficiency list has been provided to the Enbridge inspector capturing all
outstanding pre-commissioning issues.

As-Built information has been added to the construction drawings.

All receptacles have been checked.

and

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3.2.2

Lamacoid Building Identification Plaque is mounted on the inside wall


next to the main door identifying the Vendor, Electrical Contractor,
Voltage Ratings in the Building and CSA Inspection Approval Sticker.
Heating and Ventilation
The heating and ventilation system has been verified according the
following checks and tests and all data has been recorded in the Enbridge
check sheets.
____________________________________

_____________________

Field Commissioning Lead

3.2.3

Date

Equipment nameplate information has been verified with drawings and


specifications.

Operation of Unit Heaters.


600 Volt MOTOR STARTER

The 600V Motor Starter listed below has been verified according the checks and
tests in this section and all data has been recorded in the Enbridge check
sheets.
MOV STARTER CABINET

____________________________________

_____________________

Field Commissioning Lead

Date

Section 7.16 of the NETA standard for Acceptance Testing Specifications for
Electric Power Distribution Equipment and Systems shall be used as a reference
for completing the checks and tests.

Nameplate data and model numbers have been checked and recorded in
Table 3.02.

Visual inspection of starter cells has been performed. This shall include
inspection for cleanliness, scratches, and dents, proper closing of all
enclosure doors, proper anchorage and even alignment between cells.

Insulators have been inspected for evidence of physical damage or


contaminated surfaces.

All terminal screws in each cubical have been checked and are tight.

The 600 / 120 208V transformers xx-T-1 have been checked in accordance
with section 3.2.10.

All mechanical and electrical interlocks have been tested.


Examples:

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Attempt to close a locked open starter, breaker or disconnect.

Attempt to open a locked closed starter, breaker or disconnect.

Verification of all alarm contacts and wiring has been performed.

Circuit breaker, MCP and O/L heater settings and selections have been
checked for correct sizing and have been recorded in Table 3.01 of
Appendix I. Each MCP shall be set at least 700%, not to exceed 1300% of
motor FLA.

Functional testing of all auxiliary equipment has been performed. This


includes cell heaters, receptacles, interior lights etc, as applicable and as per
the design drawings.

All load break switches have been function tested in accordance with section
3.2.14.

The checks and tests in Table 3.01 have been completed and the results
have been recorded.

3.2.4

Dry Type Distribution Transformers

The small transformers listed below have been verified according the checks and
tests in this section and all data has been recorded in the Enbridge check
sheets.
xx-T-1

____________________________________
Field Commissioning Lead

_____________________
Date

Section 7.2.1.1 of the NETA standard for Acceptance Testing Specifications for
Electric Power Distribution Equipment and Systems shall be used as a reference
for completing the checks and tests.

Nameplate data and model numbers have been checked and recorded in
Table 3.02 in Appendix I.

Visual inspection for cleanliness, scratches, dents, proper closing


enclosure and proper anchorage.

Insulation resistance tests have been performed on both HV and LV


windings phase-to-phase and phase-to-ground.

Output voltage has been tested. All results have been recorded.

The checks and tests in Table 3.31 have been completed and the results
have been recorded.

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3.2.5

Low Voltage Distribution Panels

The low voltage distribution panels listed below have been verified according the
checks and tests in this section and all data has been recorded in the Enbridge
check sheets.
xx-LDP-1

____________________________________

_____________________

Field Commissioning Lead

Date

Nameplate data has been checked and matches drawings and has been
recorded in either Table 3.02 of Appendix I or a contractor supplied data
sheet.

The panel has been inspected for cleanliness, scratches, dents, proper
closing of all enclosure doors and proper anchorage.

All breaker sizes fuse sizes and loads have been checked and
correspond with the drawings.

Ground fault circuit interrupters (30mA) feeding loads outside of the


building have been checked.

Insulation Resistance Test has been performed.

Panel directories have been completed and installed.

All circuits feeding loads outside of the substation building have been
individually energized and proven.

The checks and tests in Table 3.25 have been completed and the results
have been recorded.

3.2.6

Uninterruptible Power Supply

The Uninterruptible Power Supply listed below has been verified according the
checks and tests in this section and all data has been recorded in the Enbridge
check sheets.
UPS
____________________________________
Field Commissioning Lead

_____________________
Date

Section 7.22.2 of the NETA standard for Acceptance Testing Specifications for
Electric Power Distribution Equipment and Systems shall be used as a reference
for completing the checks and tests.

UPS nameplate information has been verified against the drawings and
specifications and has been entered into Table 3.02 of Appendix I.

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Visual inspection of UPS has been performed. This shall include


inspection for cleanliness, scratches, and dents, proper closing of all
enclosure doors, proper anchorage and even alignments between cells.

Required area clearances have been checked. Confirmation should be


made that design clearances have been provided behind and beside the
UPS and the batteries.

All terminals have been checked to be properly identified and all screws
are tight.

Tightness of accessible bolted connection and /or cable connection has


been checked by calibrated torque-wrench method in accordance with
manufacturers published specifications.

The grounding connection to main ground grid has been checked.

Ventilation system has been inspected. (Filters are clean and in place,
vents are clear and fans operate smoothly.)

Ductor contact resistance tests have been performed across all bolted
electrical connections. All results have been recorded in Table 3.05 and
verified to be acceptable.

Start-up tests have been completed and the unit has been verified to
operate satisfactorily.

All UPS settings have been correctly entered, tested and recorded. The
UPS settings record is to be inserted into Appendix VII.

A test of the static transfer function to battery power has been performed
by de-energizing the utility power to the UPS.

A test of the static transfer function from battery power to an energized


utility power has been performed.

A test of a transfer from the inverter to the bypass and back has been
done.

A function test of the maintenance bypass switch has been performed.

AC and DC voltage and current levels under normal operation have been
recorded.

The checks and tests in Table 3.22 have been completed and the results
have been recorded.

All manufacturers recommended commissioning tests have been


performed and the results have been recorded.

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3.2.7

DC Power Supplies

The DC Power Supply listed below has been verified according the checks and
tests in this section and all data has been recorded in the Enbridge check sheets.
DC Power Supply PS-1

____________________________________
Field Commissioning Lead

_____________________
Date

Section 7.18.2 of the NETA standard for Acceptance Testing Specifications for
Electric Power Distribution Equipment and Systems shall be used as a reference
for completing the checks and tests.

3.3

DC power supply nameplate data (voltage, current, voltage ripple etc.) has
been checked to match the drawings and system requirements.

All terminals have been checked for tightness.

Once determined safe, energize from the fused (supply) terminal block and
check that the power supply is working.

The checks and tests in Table 3.07 have been completed and the results
have been recorded.

FIELD INSTALLED EQUIPMENT


3.3.1

Cables and Conduit

The following checks shall be performed on all substation cables and conduit. In
addition to the checks listed below, all cables shall be checked and verified
according to section 7.3 of the NETA standard for Acceptance Testing
Specifications for Electric Power Distribution Equipment and Systems.
Cables that were checked during the ESB building pre-commissioning do
not need to be rechecked.
3.3.1.1

Low Voltage Cables

The low voltage cables have been verified according the following checks
and tests and all data has been recorded in the Enbridge check sheets.
____________________________________
Field Commissioning Lead

_____________________
Date

All cable test results shall be recorded in either Table 3.16 of Appendix I or an
equivalent contractor data sheet that meets or exceeds the checks specified
in Table 3.16.

All cable and conduit tags have been checked with the drawings.

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Commissioning Guide

Each conductor of all 600 VAC rated power and control cables has been
megger tested at 1000 VDC between ground and the other conductors which
form the cable.

Each conductor of all 300 VAC rated power, instrumentation and control
cables has been megger tested at 500 VDC between ground and the other
conductors which form the cable.

All cable wires have been tested and checked for continuity and polarity,
proper securing, correct identification. All cable wires have been verified by
point to point checks. Record results, complete and sign check sheets
supplied in pre-commissioning document tables.

All shielded wire has been tested after installation to ensure that the shields
have not been accidentally grounded or opened.

3.3.2

Motor Operated Valves

The motor operated valves listed below have been verified according the checks
and tests listed in this section and all data has been recorded in the Enbridge
check sheets.
C1849.820-6B-V

____________________________________

_____________________

Field Commissioning Lead

Date

All MOV motors have been tested as per section 3.3.3.

All MOV disconnect switches have been tested as per section 3.3.4.

Visual inspection has been performed for correct anchorage, proper


grounding, alignment, cracked insulators, clearances and overall mechanical
condition.

Operation of Local-MCC-Remote switch has been checked.

Operation of Lock Out Run switch has been checked.

Selector switch status in the SCADA system has been checked.

With the selector switch in Local position, operation of the valves with the
Open and Close buttons at the MOV have been checked.

With the selector switch in MCC position, operation of the valves with the
Open and Close buttons at the MCC have been checked.

With the selector switch in the Remote position, Open/Close operation from
SCADA system (selector switch in Auto) has been checked.

C1849.82 REMOTE VALVE


Commissioning Guide

Open/Closed status to the SCADA system has been checked.

Valves have been cycled and limit switches have been adjusted as
recommended in the Actuator Operations Manual.

All status indication in the SCADA system, in Local, MCC and Remote modes
has been verified.

Results have been recorded in the Motor Operated Valve Check Sheet, Table
3.01, and 3.18 in Appendix I.
PLC/SCADA contractor supplied I/O
assignment has been verified and signed off.

3.3.3

LV Motors

The motors listed below have been verified according the checks and tests listed
in this section and all data has been recorded in the Enbridge check sheets.
C1849.82-6B-V

____________________________________

_____________________

Field Commissioning Lead

Date

Nameplate data and model numbers have been checked and recorded in
Table 3.02 in Appendix I.

Visual inspection has been performed for correct anchorage, proper


grounding, alignment, cracked insulators, clearances and overall mechanical
condition.

Ductor contact resistance tests have been performed across all bolted
electrical connections. All results have been recorded in Table 3.05 and
verified to be acceptable.

All manufacturers recommended testing has been completed.

Adequate lubrication has been verified.


motors, as applicable.

Motor windings have been megger tested for safe insulation levels as
outlined in Table 3.06. All results have been recorded in Table 3.08. The
test duration should be for 1 minute and the dielectric-absorption ratio should
be calculated and recorded.

The motor has been bumped to ensure that the motor direction of rotation is
correct.

The Hand-Off-Auto switch has been function tested and verified to operate
correctly.

Check gearbox oil levels on all

C1849.82 REMOTE VALVE


Commissioning Guide

All local push button and annunciators have been function tested.

All PLC contacts have been function tested and verified to operate the motor
correctly.

Motor space heaters have been fully function tested and verified to meet area
classification. All motor heater measurement results have been recorded in
Table 3.10.

The checks and tests in Table 3.08 have been completed and the results
have been recorded.

3.3.4

Disconnect or Load Break Switch

The disconnect switches listed below has been verified according the checks and
tests in this section and all data has been recorded in the Enbridge check sheets.
xx-CB-1

xx-DISC-1

____________________________________
Field Commissioning Lead

_____________________
Date

Section 7.5 of the NETA standard for Acceptance Testing Specifications for
Electric Power Distribution Equipment and Systems shall be used as a reference
for completing the checks and tests.

Nameplate data has been checked and recorded in a contractor supplied


check sheet.

Visual Inspection has been completed for cleanliness, scratches, dents,


proper closing of all enclosure doors and proper anchorage.

Correct blade alignment, blade penetration and travel stops and mechanical
operation has been verified.

Ductor Contact Resistance Test has been performed. All results have been
recorded in Table 3.05 and verified to be acceptable.

Insulation Test (Megger from line side to load side across the opened
disconnect) has been performed.

The checks and tests in Table 3.28 have been completed and the results
have been recorded.

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Commissioning Guide

3.3.5

Grounding Systems

The grounding system has been verified according the following checks
and tests and all data has been recorded in the Enbridge check sheets.
____________________________________
Field Commissioning Lead

_____________________
Date

Section 7.13 of the NETA standard for Acceptance Testing Specifications for
Electric Power Distribution Equipment and Systems shall be used as a reference
for completing the checks and tests.

The ground system has been inspected for compliance with drawings and
specifications.

All ground wires have been checked for proper and solid connections.

All Teck power cable ground wires have been checked for proper and solid
connections.

All building and equipment grounds have been checked to be as per design
and to have solid connections.

The new ground grid has been checked to be securely connected to the
existing ground and station grids.

The fence grounding has been checked to be as per design. This includes a
check of all bonding jumpers to gates, barbed wire, chain link fence etc. and
across all metallic couplings.

All transformer neutrals have been checked to be directly connected to the


system ground grid.

All trays have been checked to be bonded with a ground wire at a maximum
15 m interval and connected to the structural steel. A bonding jumper has
been checked to be installed between tray sections at the same interval.

All equipment has been checked to be solidly connected to the ground grid.
The equipment to be checked includes.

600 V Motor Starter


600-120/208 VAC Transformers
120/208 VAC Distribution Panels
UPS System
PLC Cabinets
PLC ground buses (Isolated)
Valve Control Shelter
Point-to-point tests to determine the resistance between the ground grid and
all major equipment frames and system neutrals have been performed.

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Commissioning Guide

3.4

All buried insulated ground conductor connections have been checked to be


coated with Glyptol and insulated with a 25 mm lap of electrical tape.
(Connections to ground electrodes shall be made with Burndy Type HY
compression ground connectors and enclosed in an approved grounding
well.)

Instrument and PLC ground wires have been verified to be connected to a


separate ground bus. An insulated grounding cable has been installed
between the instrument ground bus and the nearest point of the ground grid.

Installation has been verified to meet the Canadian Electrical Code


requirements and manufacturers recommended installation instructions.

A resistance to remote earth test using utilizing fall-of-potential method in


accordance with IEEE Standard 81 has been done.

The checks and tests in Table 3.27 have been completed and the results
have been recorded.

ENERGIZATION PROCEDURES
The intent of the following procedures is to provide a general guideline for the
proper energization of the substation. These procedures are not intended to be
entirely comprehensive as it is impossible to predict all site conditions at the time
of energization. As well, these procedures do not include all of the energization
based commissioning checks that are to be completed during energization. This
energization procedure assumes that the upstream substation has been fully
commissioned and is energized.
Enbridge Operations are responsible for ensuring that the energization is
performed in a safe and orderly fashion and that all necessary precautions
which are not limited to those listed below have been taken to ensure the
protection of personnel and equipment. Energization shall be performed by
Enbridge Operations or under their supervision and consent.
3.4.1

Equipment Energization

The following equipment is to be energized according to the energization


procedures listed in this section.

Padmounted distribution transformer (xx-TX-1)

600V Motor Starter

UPS (xx-UPS-1)

LV Panels (xx-LDP-1)

The high-level energization procedure is as follows:

C1849.82 REMOTE VALVE


Commissioning Guide

1. Ensure that all commissioning checks and tests listed in this guide
have been completed. (The appropriate signature for each section
shall be given and the respective check sheets shall be completed
before energization.)
2. Ensure that equipment (600V, 208V, 120V and control circuits) is
ready for energization:
-

All equipment covers have been replaced.


All potential transformers have been racked in.
All control circuits have been proven during commissioning and
are now ready to initiate the energization actions.
All grounding cables and connections to phase buses have been
removed
Temporary power connections to the 600V and 120V systems
have been removed.

3. Ensure that the starter and circuit breaker in the Motor Starter is open.
4. Ensure that all personnel have been informed that energization is
immanent. Only those people required for energization should be
present.
5. Close the breaker to xx-T-1 to energize xx-LDP-1.
6. Progressively energize the circuits in xx-LDP-1 to bring 120V power to
the building, and PLC.
7. Progressively close the 600V Motor Starter circuit breaker and ensure
that the load is correctly powered and operates properly.

4.0 INSTRUMENTATION & CONTROLS


4.1

INSTRUMENT DATA SHEETS


The following instrumentation datasheets are included in Appendix III:
Functional Tag # Description
C1849.82-6-PIT-1 Pressure Indicating Transmitter
C1849.82-6-V
Actuators & Slab Gate Valves,
NPS 30, PN 100 (1)

Shipping Tag #
YP-KDW-E-11843
YP-KDW-E-10184

Notes
1. Final MOV datasheets not created. Limitorque job spec sheet
included in Attachment 2 (Vendor Drawings). Preliminary Data sheets
inserted in Data Sheet Section Appendix III.

C1849.82 REMOTE VALVE


Commissioning Guide

4.2

EQUIPMENT CHECKS AND ACCEPTANCE


4.2.1

General

The checks and tests in Section 4.2.1 have been performed and all data has
been recorded in the appropriate Enbridge check sheets.
xx-ESB-1 Devices

4.2.1.1

Xxxx Station Field Devices

____________________________________

_____________________

Field Commissioning Lead

Date

Calibration Accuracy

Check all instruments for the accuracy of their calibration and adjust as
required. Acceptable tolerances for the various types of instruments are
defined in the following sections and Table 4.01 in Appendix I.

NOTE: All calibration/test equipment to be certified with the supporting


documentation submitted to the Commissioning Coordinator for
approval prior to commencement of work. The last calibration date
is to be less than one year.
4.2.1.2

Equipment Verification

Examine all instruments and associated equipment's make, model number,


serial number, range, span, MWP, and any other specific nameplate
information and compare to that defined in the drawings, and instrument data
sheets. Ensure Maximo Data Sheets are correct and complete. In the
instance where a Maximo sheet has not been provided one must be created
from the template in Section 5.0. Particular care shall be taken to confirm
that the maximum working pressure rating (MWP) of the instrument or
equipment meets or exceeds the line rating of the piping to which it is
connected.
4.2.1.3

Functional/Operations Check

Perform a functional/operational check on all instruments and associated


equipment as per the specific instructions stated in the following sections.

Document, the functional/operational checks on the associated instrument


and equipment check sheets (see Tables 4.01 to 4.24 of Appendix I).
4.2.1.4

Preparation for Commissioning Documentation

Ensure that a complete "Commissioning" set of Company design documents


such as: P&ID diagram, electrical connection diagrams, loop diagrams, and
instrument data sheets are available on site.

C1849.82 REMOTE VALVE


Commissioning Guide

Verify with Commissioning Coordinator and document all field modifications


immediately on the "Commissioning Set" for eventual update to "As-Built"
status.

NOTE:

Documentation shall include:

Test results/commissioning check sheets completed, signed, dated, and


witnessed by the Company representative.

Printed logs of operational changes through PLC (if available).

Configuration data.

Complete equipment list including type, model, manufacturer, rating, etc.


4.2.1.5

Reference Data

Refer to the various manufacturers information manuals for specific details on


installation, calibration, configuration and start-up/commissioning procedures
particular to:

PLC

Pressure Transmitters

Limitorque Actuators

HVAC Temperature Controller

4.2.2

Miscellaneous Alarms

The following checks and tests for the devices listed have been performed and
all data has been recorded in the appropriate Enbridge check sheets.
Intrusion Detection Switch
Valve Building

____________________________________
Field Commissioning Lead

_____________________
Date

Confirm instrument wiring loops to each device and ensure there are no
shield grounds where applicable.

Confirm instrument wiring loops to each device as per drawings.

Ensure correct installation as per drawings and device manuals.

C1849.82 REMOTE VALVE


Commissioning Guide

Manually simulate miscellaneous alarms listed in sign off below and verify the
PLC alarm generation. Observing the PLC registers for the corresponding
input.

Document the operational and alarm generation check as per associated


instrument check sheet. See Table 4.22 in Appendix I & PLC/SCADA
contractor supplied I/O assignment signed off.

4.2.3

Pressure
4.2.3.1

Pressure Transmitters

The following checks and tests for the devices listed have been performed and
all data has been recorded in the appropriate Enbridge check sheets.
C1849-6-PIT-1

4.3

____________________________________

_____________________

Field Commissioning Lead

Date

Confirm instrument wiring loops to each transmitter and ensure there are no
shield grounds.

Calibrate pressure transmitter loops to a minimum accuracy of 0.075% of


calibrated span.

Using a digital mA meter and certified pressure test equipment, calibrate and
record the range and output of all pressure transmitters as listed in Appendix
III and complete Tables 4.09 in Appendix I & PLC/SCADA contractor supplied
I/O assignment verified and signed off.

Complete the documentation of pressure instrument testing and calibration.

PLC
4.3.1

Checks
4.3.1.1

General

The following checks and tests for the devices listed have been performed and
all data has been recorded in the appropriate Enbridge check sheets.
xx-PLC-1
____________________________________

_____________________

Field Commissioning Lead

Date

C1849.82 REMOTE VALVE


Commissioning Guide

Please contact the Edmonton Engineering Office if any questions arise on


Programmable Controller Equipment. The programming and commissioning of
the PLC is by contractor as selected by Enbridge.
This project involves the additions of drops. A commissioning team shall check
communications between all drops and the existing network.

With AC and DC power disabled (fuse terminals open), ensure all PLC
modules are installed as per the Rack Layout drawing(s).

Confirm all PLC wiring including interconnecting multi-conductor cables, AC


and DC power distribution and I/O conductors. Ensure all shielding is free
from grounds.

Energize the PLC power supplies by closing the appropriate fuse terminals.
Do not power up the instrument DC power supply or any AC instruments yet.

Ensure PLC program is loaded into the PLC processor(s) (by programmer or
ENBRIDGE).

Note: If any programming is already present in the PLC processor(s), do not


use. Clear this program and reload with the new program.

Once the PLC program is loaded, start the PLC processor(s) and check that
the "Power" light is ON.

Note: PLC modules must not be removed while power is on.

Complete PLC checks found in Table 4.16 in Appendix I.

C1849.82 REMOTE VALVE


Commissioning Guide

4.3.1.2

Local Communications Checks

The following checks and tests for the devices listed have been performed and
all data has been recorded in the appropriate Enbridge check sheets.
Ethernet Network

____________________________________

_____________________

Field Commissioning Lead

Date

Complete PLC communication checks found in Table 4.15 in Appendix I.

Confirm the correct cabling and communications between the following:


4.3.1.3

PLC I/O Checks

The following checks and tests for the devices listed have been performed and
all data has been recorded in the appropriate Enbridge check sheets.
xx-PLC-1 Inputs

xx-PLC-1 Outputs

____________________________________

_____________________

Field Commissioning Lead

Date

PLC Inputs

Check PLC inputs by initiating devices as per "PLC Input" check sheets
supplied by the PLC contractor and signed off.

PLC Outputs

Check operation of devices by forcing all PLC outputs as per check sheets
supplied By PLC contractor and signed off.

PLC Programming Consultant


The following checks and tests for the devices listed have been performed and
all data has been recorded in the appropriate Enbridge check sheets.
PLC Documentation
Complete
____________________________________

_____________________

Field Commissioning Lead

Date

As part of the final Commissioning handover package, the PLC Programming


Consultant is to insert into Appendix VI of this guide a Final Report to include, but
not limited to the following for the Xxxx Pump Station PLC;

C1849.82 REMOTE VALVE


Commissioning Guide

4.4

Control Philosophy

Alarm Listing

Data Registries

Shutdown Keys

Dipswitch settings

O&M Manual

PLC/SCADA contractor supplied I/O assignment sheet

SCADA/RTUS
4.4.1

Data Communications

The following checks and tests for the devices listed have been performed and
all data has been recorded in the appropriate Enbridge check sheets.
All applicable SCADA
points

____________________________________

_____________________

Field Commissioning Lead

Date

Check for communication from RTU to Edmonton control room.

5.0 MAXIMO DATA SHEETS


The Commissioning Team shall fill in all missing information and note any
discrepancies on the Maximo data sheets in this section based on field inspections
and tests. If Maximo sheets are missing, complete the tables below.
Equipment Description:
Functional Tag Number:

Manufacturer:

Shipping Tag Number:

Model Number:

Location:

Serial Number:

Equipment Specifications / Additional Nameplate Information: (as required)

Equipment Description:

C1849.82 REMOTE VALVE


Commissioning Guide

Functional Tag Number:

Manufacturer:

Shipping Tag Number:

Model Number:

Location:

Serial Number:

Equipment Specifications / Additional Nameplate Information: (as required)

Equipment Description:
Functional Tag Number:

Manufacturer:

Shipping Tag Number:

Model Number:

Location:

Serial Number:

Equipment Specifications / Additional Nameplate Information: (as required)

Equipment Description:
Functional Tag Number:

Manufacturer:

Shipping Tag Number:

Model Number:

Location:

Serial Number:

Equipment Specifications / Additional Nameplate Information: (as required)

Equipment Description:
Functional Tag Number:

Manufacturer:

Shipping Tag Number:

Model Number:

Location:

Serial Number:

C1849.82 REMOTE VALVE


Commissioning Guide

Equipment Specifications / Additional Nameplate Information: (as required)

Equipment Description:
Functional Tag Number:

Manufacturer:

Shipping Tag Number:

Model Number:

Location:

Serial Number:

Equipment Specifications / Additional Nameplate Information: (as required)

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Commissioning Guide

6.0 AFFIDAVIT, DEFICIENCY LIST AND CLOSEOUT


The Field Commissioning Lead, in conjunction with the Site Inspector and
Operations Site Representative(s) are to complete the following deficiency list and
sign the Affidavit shown in Section 6.2 indicating the facility is ready for flood. As
Built drawings and completed Commissioning Guides are to be forwarded to the
Commissioning Coordinator via the transmittal found in Section 6.3.

C1849.82 REMOTE VALVE


Commissioning Guide

6.1

DEFICIENCY LIST
Note: Representation only, actual form by Excel spreadsheet.

Rev. 0: August 2009

Page 36 of 39

C1849.82 REMOTE VALVE


Commissioning Guide

6.2

DRY COMMIS S IONING AFFIDAVIT


Commissioning has been completed for the [Project and Site], with the exception of any noted
deficiencies. All reports have been completed and inserted into the appropriate sections in this
Guide.
The complete facility is considered to be Dry Commissioned as of _____________________ (date).

Electrical Commissioning Lead:

______________________
(Print Name)

_________________________
(Signature)

Mechanical Commissioning Lead:

______________________
(Print Name)

_________________________
(Date)

_________________________
(Company)

_________________________
(Signature)

PLC Commissioning Representative:

______________________
(Print Name)

_________________________
(Company)

_________________________
(Date)

_________________________
(Company)

_________________________
(Signature)

_________________________
(Date)

_________________________
(Signature)

_________________________
(Date)

Site Inspector:

______________________
(Print Name)

Operations Site Representative:

______________________
(Print Name)

_________________________
(Signature)

_________________________
(Date)

Enbridge Commissioning Coordinator:


The Enbridge Commissioning Coordinator has verified information and has deemed Commissioning
Guide to be complete and valid.

______________________
(Print Name)

Rev. 0: August 2009

_________________________
(Signature)

_________________________
(Date)

Page 37 of 39

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Commissioning Guide

6.3

WET COMMIS S IONING AFFIDAVIT


Commissioning has been completed for the [Project and Site], with the exception of any noted
deficiencies. All reports have been completed and inserted into the appropriate sections in this
Guide.
The complete facility is considered to be Wet Commissioned as of _____________________
(date).

Electrical Commissioning Lead:

______________________
(Print Name)

_________________________
(Signature)

Mechanical Commissioning Lead:

______________________
(Print Name)

_________________________
(Date)

_________________________
(Company)

_________________________
(Signature)

PLC Commissioning Representative:

______________________
(Print Name)

_________________________
(Company)

_________________________
(Date)

_________________________
(Company)

_________________________
(Signature)

_________________________
(Date)

_________________________
(Signature)

_________________________
(Date)

Site Inspector:

______________________
(Print Name)

Operations Site Representative:

______________________
(Print Name)

_________________________
(Signature)

_________________________
(Date)

Enbridge Commissioning Coordinator:


The Enbridge Commissioning Coordinator has verified information and has deemed Commissioning
Guide to be complete and valid.

______________________
(Print Name)

Rev. 0: August 2009

_________________________
(Signature)

_________________________
(Date)

Page 38 of 39

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Commissioning Guide

6.4

COMMISSIONING REPORTS AND ADDITIONAL DOCUMENTATION


Additional reports or Contractor documentation relating to equipment testing within
this scope of work are to be inserted into Appendix VI & VII.

6.5

TRANSMITTALS
Transmittals described below are included in Appendix XII.
6.5.1

Site As-Built Drawings and Commissioning Specification


The document transmittal confirms that the Site As-Built Drawings and the
Commissioning Specification document have been completed and are
stored on site. No documents are sent with this transmittal.

6.5.2

Engineering As-Built Drawings and Commissioning Specification


The engineering copy of the As-Built Drawings and a copy of the
Commissioning Specification are to be sent to Enbridges Commissioning
Coordinator.

Rev. 0: August 2009

Page 39 of 39

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