TESTING AND PROCEDURE INSTRUMENT

PT. TEKALUMNI
KONSULTAN

MCA INDONESIA
Document No.
MCA-TKK-BED-PP001

PROJECT

Rev.

Contract No:

Pages:

2015/Grant-TAPP/007

1 of 6

: DFS PENGOLAHAN KELAPA SAWIT TERINTEGRASI UNTUK

MEMPRODUKSI BIODIESEL DAN PEMBANGKIT LISTRIK
TENAGA BIOMASS

PROJECT REF. : W3A-42

NO
CLIENT

: MCA KONSORSIUM
(PT. Bioenergi Pratama Jaya dan PT. asiaBIOGAS)

LOCATION

A
REV.

: PESISIR SELATAN DISTRICT, SUMATERA BARAT

Issued For Review

DESCRIPTION

11/08/15
DATE

THE

MYD

PREPARED CHECKED

AK
APPROVE
D

Table of Content
1

GENERAL INFORMATION............................................................3

ABBREVIATION AND DEFINITION................................................3

CODE AND STANDARD...............................................................4

PROJECT OF TERMS...................................................................5

DESIGN....................................................................................5
5.1
5.2
5.3
5.4

GENERAL................................................................................................ 5
MATTERIALS............................................................................................... 6
CONNECTIONS............................................................................................ 6
PRESSURE INSTRUMENTS..............................................................................7

5.4.1 General........................................................................................................... 7
5.4.2 Pressure & Differential Pressure Gauges........................................................8
5.4.3 Pressure & Differential Pressure Controller.....................................................8
5.4.4 Pressure & Differential Pressure Transmitter..................................................8

5.5 LEVEL INSTRUMENTS....................................................................................9

5.5.1 General........................................................................................................... 9
5.5.2 Level Gauge Glass.......................................................................................... 9
5.5.3 Displacement Type Level Instruments..........................................................10
5.5.4 Differential Pressure Type Level Instruments................................................11
5.5.5 Level Switches........................................................................................... 11
5.5.6 Level Controllers and Transmitters........................................................12
5.5.7 Tank gauging............................................................................................. 12
5.5.8 Miscellaneous Type Level Instruments..................................................13

5.6 TEMPERATURE INSTRUMENTS.......................................................................13

5.6.1 Temperature Instruments........................................................................13
5.6.2 Thermocouple............................................................................................ 13
5.6.3 Resistance Temperature Detector (RTD)...............................................14
5.6.4 Thermowells............................................................................................... 15
5.6.5 Temperature Transmitter.........................................................................16
5.6.6 Skin Type Temperature Instruments......................................................16
5.6.7 Temperature Controllers...............................................................................16
5.6.8 Temperature Switch..................................................................................17
5.6.9 Temperature Gauges................................................................................17

5.7 NAMEPLATES............................................................................................ 17
6

INSPECTION AND TESTING.......................................................18

6.1 INSPECTION AND TESTING PROCEDURE..........................................................18
6.2 QA/QC CERTIFICATION.............................................................................. 18

GENERAL INFORMATION
This document should be used in conjunction with the drawings, specifications,
codes and standards and must comply with the rules and regulations of the
Government of Indonesia or the other recognized regulations.
This specification covers the minimum requirements governing the design,
materials, fabrication, inspection, testing, painting, complete with internal
equipment, spare parts and VENDOR Data.
The requirements set forth do not relieve VENDOR of his responsibility to
perform all services in a safe manner, to meet applicable codes and standards,
to comply with government regulations or to supply a product capable of
performing its intended service.
This specification does not dictate detailed design of the equipment or
assembly of components. It is intended that those responsibilities be retained
fully by the VENDOR so that all equipment and process warranties remain
unmitigated

ABBREVIATION AND DEFINITION

ISO
MAOP
NACE
SLE
SMTS
SMYS
SDV
EXP
Fn
example)
H
HP
HYD
OCC
SA
Sc
SE
Sh
SL
SO
SUS
Sy
T1
T2
W
WNC
WW

International Standard Organization

Maximum Allowable Operating Pressure
National Association of Corrosion Engineers
Strength limit Earthquake
Specified Minimum Tensile Strength
Specified Minimum Yield Strength
Shut Down Valve
Expansion Loads
Forces due to dynamic loads (PSV relief or vent tip relief for
Spring hanger
Pressure in hydro test
Test loads
Occasional loads
Allowable stress for thermal loads
Basic allowable stress at Ambient Temperature
Calculated stress for thermal loads
Basic allowable stress at Design Temperature
Calculated stress for sustained loads
Calculated stress for occasional loads
Sustained loads
Yield strength at Ambient Temperature
Design Temperature
Maximum Operating Temperature
Weight
Empty Weight
Weight in hydro test

CODE AND STANDARD

Design, manufacture, performance and testing shall be in compliance with the following codes and
standards, except where otherwise specified.
American Petroleum Institute (API)
API RP 551

Process measurement instrumentation

API RP 554

Process instrument and control

American National Standard Institute (ANSI)

ANSI B16.5

Pipe Flanges and Flanged Fittings

American Society for Testing and Materials (ASTM)

ASTM D 1085/API 2545

Standards method of gauging petroleum and petroleum products

ASTM D 1086

Standards method of measuring temperature of petroleum and

petroleum products

A106 Gr. B

Specification for seamless carbon steel pipe

A411

Specification for seamless stainless mechanical tubing

American Society of Mechanical Engineers (ASME)

Section I, IV and VIII

ASME Boiler and pressure vessel code

International Electro-technical Commission (IEC)

IEC 68-2

Basic environmental testing procedure for electric components

and electronic equipment

IEC 60079

Explosive Atmospheres

IEC 60529

Degrees of Protection Provided by Enclosures (IP Code)

Instrument Society of America (ISA)

S5.1

Instruments symbols and identification

S12.1

Electrical Instruments in Hazardous (Classified) Locations

National Electrical Code (NEC)

NEC Article 200

Wiring and Protection

NEC Article 300

Wiring Methods and Materials

NEC Article 500

Classified Hazardous Locations

PROJECT OF TERMS
PROJECT

DFS PENGOLAHAN KELAPA SAWIT TERINTEGRASI UNTUK

MEMPRODUKSI BIODIESEL DAN PEMBANGKIT LISTRIK
TENAGA BIOMASS

CONTRACTORRefers to Party selected by SPV, which is responsible to execute

the PROJECT as specified in Contract
VENDOR

4.1

Refers to Party selected by SPV or CONTRACTOR, which is

responsible to supply or manufacture the goods, material,
equipment or services as specified in Purchase Order Work Order

NAMEPLATES
a. An identification nameplate shall be provided on each instrument. For
Temperature instrument both temperature instrument and the thermowell
shall be furnished with identification nameplates.
b. Nameplate shall be permanently attached using stainless screws or rivets.
Adhesives shall not be used.
c. Nameplates for field mounted instruments shall be of 16 gauge SS 316
plate.
d. Instrument Tag No. as identified on the Instrument Data Sheet shall be
marked clearly on the name plate.
e. Nameplates shall be in English. Letter size shall be 3 / 16 inches minimum
height. Letter shall be engraved. Printing or painting the letter to the
stainless steel plate is not accepted.
f. Panel mounted instruments shall be provided with phenolic or stainless
steel nameplates on the rear in addition to white background black letter
phenolic nameplate in the front, which has with tag number and service
description.
g. Nameplate on control valves shall show the valve size, valve trim style
and serial number and year of manufacture as a minimum.
h. Nameplates shall be of SS 316 and are to be fixed with SS 316 bolts and
nuts.

INSPECTION AND TESTING

5.1

INSPECTION AND TESTING PROCEDURE

a. Inspection will be required on all aspects of the Vendors documentation in
relation to any "as built" drawings, applicable certification and test material
certificates.
b. Individual calibration testing of instruments will be required as well as pressure
testing, NDT, leak testing as stated in the particular specifications, data sheets.
Following test and inspection shall be included to the Instruments, as the
minimum:

Visual Check

Functional Test

Calibration

c. All instrument supply line shall be disconnected from the instrument and
isolated from main headers prior to introducing instrument air to the system.

d. All leak testing and a preliminary function test shall be performed by the
contractor prior to the final witness test.
e. All analog transmitters such as Pressure transmitters, Temperature
transmitters and Current to Pressure transducers shall be calibrated for proper
zero span range as indicated datasheets manufcturers recommended
calibration procedure.
f.

All function testing shall be thoroughly documented by Contractor or his

representative and a report prepared in accordance with API RP 14C Appendix D.
This report shall contain as a minimum:
Name(s) of person(s) performing test.

Date(s) on which each test is performed

All information as required by API RP 14C Section D4 and Table D1.

g. Contractor shall notify Company seven days prior to the date such test is to be
performed. The test is to verify complete functionality of the equipment including
logic, operability, and mechanical performance.

5.2

QA/QC CERTIFICATION
Vendor shall provide the QA/QC Test and Inspection Certificates / Reports for the complete supply:
a. QA/QC Certification for Visual controls:

Type and model,

Material, Rating

Scale,

Operating range,

Labelling,

Painting,

Dimensions (flanges, threading, piping),

Certificate of conformity for equipment used in hazardous areas,

Certificate of conformity for welding test.

b. QA/QC Certification for Functional Tests:

Instrument manufacturers shall test and calibrate each instrument at factory against the
specification and data sheet requirements.
Each instrument shall have a calibration certificate which shall include:

Measure 5 points : 0%, 25%, 50%, 75%, 100% (increase and decrease),

Threshold set point and dead band (increase and decrease).

Statistical controls which shall be performed using the following sampling

10% of the supply for the Gauges.

20% of the supply for the Transmitters and Switches, and other Instruments.

quantities :