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Primary standard for calibrating the pressure scale in a
Special features
Total measurement uncertainty to 0.006 % of reading
Description
Proven primary standard
Pressure balances (dead-weight testers) are the most
accurate instruments available on the market for the
calibration of electronic or mechanical pressure measuring
instruments. The direct measurement of the pressure (p =
F/A), as well as the use of high-quality materials enable a
very small measurement uncertainty, in conjunction with an
excellent long-term stability.
The pressure balance (dead-weight tester) has therefore
been used for years in factory and calibration laboratories in
industry, national institutes and research laboratories.
Stand-alone operation
Due to its integrated pressure generation and the pure
mechanical measuring principle, the model CPB5800 is ideal
for on-site use for maintenance and service.
WIKA data sheet CT 31.11 05/2014
Data sheets showing similar products and accessories:
Dead-weight tester in compact design; model CPB3800; see data sheet CT 31.06
Pressure balance; model CPB5000; see data sheet CT 31.01
Pressure balance for high pressure; model CPB5000HP; see data sheet CT 31.51
Pressure balance differential pressure version; model CPB5600DP; see data sheet CT 31.56
CalibratorUnit; model CPU6000; see data sheet CT 35.02
Basic principle
Pressure is defined as the quotient of force and area.
The core component of the CPB5800 is therefore a very
precisely-manufactured piston-cylinder system, which is
loaded with masses in order to generate the individual test
points.
The masses applied are proportional to the target pressure
and this is achieved through optimally graduated masses. As
standard, these masses are manufactured to the standard
gravity (9.80665m/s), though they can be adjusted to a
specific location and also UKAS calibrated.
Page 1 of 13
Temperature sensor,
optional
Threaded insert,
changeable
Quick
connector
with knurled
nut
O-ring 8 x 2
Page 2 of 13
Force F
Force F
High-pressure piston
Effective area A
Low-pressure piston
= High-pressure
cylinder
Pressure p
Pressure p
Page 3 of 13
Tables of masses
The following tables show, for the respective measuring
range, the number of masses within a set of masses, with
their resulting nominal pressures.
[bar]
1
4
Page 4 of 13
1
20
18
10
0.5
0.4
0.2
0.1
0.04
0.02
2
50
45
25
10
2.5
0.5
0.25
0.1
0.05
1
5
1
2
[bar]
[kg/cm]
[kg/cm]
10
10
0.5
0.2
0.1
0.05
0.02
0.01
100
90
50
20
10
5
2
0.5
0.2
0.1
1
4
1
2
[bar]
[kg/cm]
[kg/cm]
20
10
0.5
0.2
0.1
0.05
0.02
0.01
200
180
100
40
20
10
4
0.4
0.2
20 1,400
Nominal
pressure
per piece
Nominal
pressure
per piece
[bar]
1 1,400
1 60
Nominal
pressure
per piece
20 ... 1,200
Quantity
1 60
Nominal
pressure
per piece
1 1,200
Quantity
10 700
[bar]
[kg/cm]
1
1 60
Nominal
pressure
per piece
Quantity
1 700
[bar]
[kg/cm]
Piston and make-up
weight
Nominal
pressure
per piece
2 300
Quantity
Nominal
pressure
per piece
1 120
Nominal
pressure
per piece
Single-piston measuring
ranges
Quantity
Measuring range
[bar] or [kg/cm]
[bar]
1
5
1
2
[bar]
[kg/cm]
[kg/cm]
20
10
0.5
0.2
0.1
0.05
0.02
0.01
200
180
100
40
20
10
4
0.4
0.2
500
450
250
100
50
25
20
10
5
2.5
1
0.5
Single-piston measuring
ranges
100 12,000
100
8
1
1
2
1
1
100
90
50
20
10
5
2
1
1
2
1
2
1
0.5
0.2
0.1
200 30,000
10
200
1,000
900
500
200
100
50
6
1
1
2
1
1
100
90
50
20
10
5
20
10
5
2
1
2
1
1
2
1
2
1
0.5
0.2
0.1
100 70,000
Quantity
Nominal
pressure
per piece
Quantity
Nominal
pressure
per piece
Quantity
[kPa]
Nominal
pressure
per piece
Nominal
pressure
per piece
[psi]
[lb/in]
[lb/in]
10
200
2,000
1,800
1,000
400
200
100
8
1
1
2
1
1
100
90
50
20
10
5
2,000
1,800
1,000
400
200
100
40
20
10
4
2
2
1
1
2
1
2
1
0.5
0.2
0.1
40
20
10
4
2
100
1.000
6,000
Quantity
Nominal
pressure
per piece
10
[psi]
20,000
70,000
2,000
6,000
100 140,000
120,000
100
2,000
6,000
140,000
[kPa]
[kPa]
[kPa]
[kPa]
[kPa]
[kPa]
100
200
100
1,000
100
2,000
100
2,000
4
1
1
2
1
2
1
1
1
1
2
1
2,000
1,800
1,000
400
200
100
50
40
20
10
4
2
4
1
1
2
1
1
1
2
1
1
2
1
5,000
4,500
2,500
1,000
500
300
250
100
50
25
10
5
5
1
1
2
1
1
1,000
900
500
200
100
50
10,000
9,000
5,000
2,000
1,000
500
4
1
1
2
1
1
1,000
900
500
200
100
50
20,000
18,000
10,000
4,000
2,000
1,000
5
1
1
2
1
1
1,000
900
500
200
100
50
20,000
18,000
10,000
4,000
2,000
1,000
2
1
1
2
1
20
10
5
2
1
200
100
50
20
10
2
1
1
2
1
20
10
5
2
1
400
200
100
40
20
2
1
1
2
1
20
10
5
2
1
400
200
100
40
20
[kPa]
100 120,000
100
Nominal
pressure
per piece
6
1
1
2
1
1
1
2
1
1
2
1
[psi]
[lb/in]
200
Nominal
pressure
per piece
200
180
100
40
20
10
5
4
2
1
0.4
0.2
30
[psi]
[lb/in]
Quantity
6
1
1
2
1
2
1
1
1
1
2
1
[lb/in]
10 800
16,000
Nominal
pressure
per piece
Measuring range
[kPa]
10
[psi]
[lb/in]
10 20,000
200
Nominal
pressure
per piece
[psi]
[lb/in]
Nominal
pressure
per piece
Piston
Piston and make-up
weight
Standard mass set
Quantity
[psi]
[lb/in]
10 800
10,000
Nominal
pressure
per piece
[psi]
Nominal
pressure
per piece
Quantity
Nominal
pressure
per piece
Quantity
10 800
10 16,000
100
Nominal
pressure
per piece
10 10,000
Nominal
pressure
per piece
30 4,000
Quantity
10 1,600
Quantity
Single-piston measuring
ranges
Nominal
pressure
per piece
Measuring range
[psi] or [lb/in]
Page 5 of 13
Specifications
Model CPB5800
Piston-cylinder systems, model CPS5800
Version
Measuring range 1)
Required masses
Smallest step 2)
(Standard mass sets)
Smallest step 3)
(Set of fine increment masses)
Nominal cross-sectional area of
the piston
Measuring range 1)
Required masses
Smallest step 2)
(Standard mass sets)
Smallest step 3)
(Set of fine increment masses)
Nominal cross-sectional area of
the piston
Measuring range 1)
Required masses
bar, kg/cm
kg
Single-piston measuring
ranges
1 120
1 60 /
10 ... 700
1 60 /
20 1,200
1 60 /
20 1,400
49.7
2 300
49.6
57.4
49.2
57.4
bar, kg/cm
0.5
2.5
0.5 / 5.0
0.5 / 10
0.5 / 10
bar, kg/cm
0.02
0.05
0.01 / 0.1
0.01 / 0.2
0.01 / 0.2
cm
0.4032
0.1613
0.8065 / 0.0807
0.8065 / 0.0403
0.8065 / 0.0403
psi, lb/in
10 1,600
30 4,000
10 800 /
100 10,000
10 800 /
200 16,000
10 800 /
200 20,000
kg
45.5
45.3
56.4
45
56.4
psi, lb/in
20
5 / 50
5 / 100
5 / 100
psi, lb/in
0.2
0.5
0.1 / 1
0.1 / 2
0.1 / 2
cm
0.4032
0.1613
0.8065 / 0.0807
0.8065 / 0.0403
0.8065 / 0.0403
kPa
100 6,000 /
100 6,000 /
2,000 120,000 2,000 140,000
kg
49.7
49.6
57.4
49.2
57.4
Smallest step 2)
(Standard mass sets)
Smallest step 3)
(Set of fine increment masses)
Nominal cross-sectional area of
the piston
kPa
50
250
50 / 500
50 / 1,000
50 / 1,000
kPa
1 / 10
1 / 20
1 / 20
cm
0.4032
0.1613
0.8065 / 0.0807
0.8065 / 0.0403
0.8065 / 0.0403
Standard 4) 5) 6)
% of
reading
% of
reading
0.015
0.015
0.015
0.015
0.025
0.007
0.006
0.006
0.007
0.007
Accuracies
Premium 4) 5) 7)
Pressure transmission medium
Standard
Sebacate oil
Brake fluid
Skydrol
Fomblin oil
Sebacate oil
Brake fluid
Skydrol
Fomblin oil
Sebacate oil
Brake fluid
Skydrol
Fomblin oil
Sebacate oil
Piston
Steel
Steel
Cylinder
Bronze
Steel
Mass set
Optional
Material
Weight
Piston-cylinder system
1)
2)
3)
4)
5)
6)
7)
kg
kg
3.1
0.8
Theoretical starting value; corresponds to the pressure value generated by the piston or the piston and its make-up weights (by their own weight). To optimise the operating
characteristics more masses should be loaded.
The smallest pressure change value that can be achieved based on the standard mass set. To reduce this, a set of fine increment masses is also available.
The smallest pressure change value that can be achieved based on the optional set of fine increment masses. For further reductions, an accessory set of class M1 or F1 trim masses is
available.
The accuracy from 10 % of the measuring range is based on the measured value. In the lower range, the accuracy is 0.03 % of reading for the single-range piston-cylinder systems and
0.025 % of reading for dual-range piston-cylinder systems.
Measurement uncertainty assuming reference conditions (ambient temperature 20 C, air pressure 1013 mbar, relative humidity 40 %). For operation without a CalibratorUnit,
corrections must be made if required.
Not available with UKAS area and mass calibration.
Requires UKAS area and mass calibration.
Page 6 of 13
Single-piston measuring
ranges
Weight
BAR standard mass sets
(in 2 wooden cases)
PSI standard mass sets
(in 2 wooden cases)
kg
61.3
61.2
69
60.8
69
kg
57.1
56.9
68
56.6
68
kg
0.33
0.5
0.5
0.5
0.5
kg
0.23
0.34
0.34
0.34
0.34
Dimensions
Carrying case for standard mass
sets
Storage case for piston-cylinder
systems (optional)
Hydraulic high-pressure
Optional
Sebacate oil, brake fluid, Skydrol or Fomblin oil (dependant upon measuring range)
Oil reservoir
250 cm
Connections
Connection for piston-cylinder system
G male / optional: ConTect quick-release connector (not for 1,400 bar version)
Material
Piping in instrument base
Weight
Standard hydraulic base
18.0 kg
8.5 kg
18 ... 28 C
Dimensions
Base
Page 7 of 13
97/23/EC (Module A)
Certificate
Calibration
1)
2)
Calibration certificate
Option: UKAS calibration certificate 1) 2)
For standard accuracy UKAS calibration certificate only available as pressure calibration.
Premium accuracy requires UKAS area and mass calibration.
Version in bar
Single-piston measuring ranges
1 120 bar
2 300 bar
Dual-piston measuring ranges
Weight in kg
net
gross
81.5
81.5
100
100
90
108.5
90
108.5
Page 8 of 13
Version in psi
net
gross
77.5
96
89
107.5
89
107.5
Weight in kg
82
100.5
10 1.600 psi
30 4.000 psi
77
77.5
95.5
96
Dimensions in mm
The picture shows a 1,200 bar version of the CPB5800 instrument base with the ConTect quick-release connector option.
The 1,400 bar high-pressure version does not differ from it dimensionally, only in the arrangement of the control elements.
Front view
Side view
5
4
7
Top view
2
6
1
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Page 9 of 13
Accessories
Set of trim masses M1 and F1
The masses included in the CPM5800 standard mass set or
set of fine increment masses are ideally suited for everyday
use. If smaller intermediate values need to be generated, we
recommend using a set of class M1 or F1 trim masses, with
the following masses:
1 x 50 g, 2 x 20 g, 1 x 10 g, 1 x 5 g, 2 x 2 g, 1 x 1 g,
1 x 500 mg, 2 x 200 mg, 1 x 100 mg, 1 x 50 mg, 2 x 20 mg,
1 x 10 mg, 1 x 5 mg, 2 x 2 mg, 1 x 1 mg
Separators
The separators have been specifically designed for
measuring instruments, which should not come into contact
with the medium of the pressure balance (dead-weight
tester) or to protect against contamination of the pressure
balance (dead-weight tester) from the test items.
Set of adapters
Designation/Variant
Order no.
7093874
Set of adapters for quick connector in case with G , G , NPT, NPT and M20 x 1.5 threaded inserts for insertion
in the knurled nut on the test item connector
Set of "NPT" adapters for quick connector in case with NPT, NPT, NPT and NPT threaded inserts for insertion
in the knurled nut on the test item connector
2036941
14025325
12563626
1564838
Separator (to separate two liquid media by a diaphragm), max. 700 bar
14031253
1565389
Separator (to separate two liquid media by a diaphragm), max. 1,200 bar
14031254
12328562
Adapter for mounting model CPS5800 hydraulic piston-cylinder systems into a ConTect system mechanism
Test item connection, G female to G female, rotating, operation as a comparison test pump is possible
Special test-item adapter with quick connect, for the matching to the ConTect system mechanism, operation as a comparison test pump is possible
Electrical piston drive unit for 700 bar, 1,200 bar and 1,400 bar measuring ranges (AC 230 V/50 Hz)
Page 10 of 13
2099882
14031252
14031251
2152634
14031260
Typical application
CPB-CAL iPad app
The iPad application calculates the mass loads for pressure
balances (dead-weight testers) or the reference pressure
while taking the measured parameters from the CPU6000
into account. The conversion can be carried out in all
common pressure units. As an additional parameter, the local
gravity can be specified for location-independent measurements.
Page 11 of 13
Hydraulic
Accuracy:
Accuracy:
Accuracy:
Page 12 of 13
Scope of delivery
Options
Priming pump
insert, changeable
Piston-cylinder system
Standard mass sets in carrying case
Mass set manufactured to standard gravity (9.80665m/s)
VG22 mineral oil (1.0 litre)
Operating instructions in German and English language
Factory calibration certificate
Ordering information
Instrument base
CPB5800 / Pressure transmission medium / Instrument version / Connection of piston-cylinder system / Mass set / Pistoncylinder system / Installation of CPU6000-S CalibratorUnit sensor technology / Storage case / Additional order information
Piston-cylinder system
CPS5800 / Accuracy / Gravity value g / Measuring range / Connection of piston-cylinder system / Storage case for pistoncylinder system / Calibration of piston-cylinder system / Additional order information
Mass set
CPM5800 / Pressure unit / Gravity value g / Standard mass set / Set of fine increment masses / Calibration of standard mass
set / Calibration of the set of fine increment masses / Additional order information
05/2014 GB
2012 WIKA Alexander Wiegand SE & Co. KG, all rights reserved.
The specifications given in this document represent the state of engineering at the time of publishing.
We reserve the right to make modifications to the specifications and materials.
Page 13 of 13