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Quiz No. 1
1. A new pressure vessel should be inspected to which of the following codes?
a. API 510
b. API 572
c.ASME Sec. VIII Div. 1
d. All of the above
2. For repairs as per API 510, the welders and welding procedures shall be
qualified to the requirement of:
a. API 1104 code
b. ASME Section V
c.ASME Section IX
d. AWS D 1.1
3. For all repairs and alterations under API 510, the ultimate responsibility rests
with:
a. Owner user
b. API Committee
c.API-510 Inspector
d. Jurisdiction authority
4. Repair Organization is__________ and carries out repairs as per API 510
a. Holder of ASME certificate & appropriate code symbol stamp
b. Owner-user
c.Contractor under contract with owner-user
d.Any of above
5. In API-510, the term RBI means:
a. Repairing Before Inspection
b. Report Based Inspection
c.
Repair Based Inspection
d.Risk Based Inspection
6. Repair on pressure vessels will:
a. Restore the vessels to intended (original)design conditions
b. Not change the rating of vessel.
c.
a and b above
d.Restore the vessels to some other usable conditions
El Serag Mall Towers, Tower No. 2, Entrance No. 3, Flat No.81, Nasr city, Cairo, Egypt
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El Serag Mall Towers, Tower No. 2, Entrance No. 3, Flat No.81, Nasr city, Cairo, Egypt
E-mail:i.desoky@cic-egypt.com
E-mail: admin@cic-egypt.com
Web:
www.cic-egypt.com
Mob. 0121 47464749 Mob. 011 484 14 904
Fax: +2 02 26707979
Tel: +2 0226702161
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El Serag Mall Towers, Tower No. 2, Entrance No. 3, Flat No.81, Nasr city, Cairo, Egypt
E-mail:i.desoky@cic-egypt.com
E-mail: admin@cic-egypt.com
Web:
www.cic-egypt.com
Mob. 0121 47464749 Mob. 011 484 14 904
Fax: +2 02 26707979
Tel: +2 0226702161
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El Serag Mall Towers, Tower No. 2, Entrance No. 3, Flat No.81, Nasr city, Cairo, Egypt
E-mail:i.desoky@cic-egypt.com
E-mail: admin@cic-egypt.com
Web:
www.cic-egypt.com
Mob. 0121 47464749 Mob. 011 484 14 904
Fax: +2 02 26707979
Tel: +2 0226702161
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d. MDMT+ 15C
28.When the service is changed from highly corrosive medium to clean non
corrosive hydrocarbon service
a. CMLs may be eliminated or the number significantly reduced
b. The inspector should consult with the engineer
c.A and B
d. None of the above
29.When the owner/user requires the detection of interior surface (ID) breaking
flaws when inspecting from the external surface (OD); .
a.
b.
c.
d.
The
The
The
The
El Serag Mall Towers, Tower No. 2, Entrance No. 3, Flat No.81, Nasr city, Cairo, Egypt
E-mail:i.desoky@cic-egypt.com
E-mail: admin@cic-egypt.com
Web:
www.cic-egypt.com
Mob. 0121 47464749 Mob. 011 484 14 904
Fax: +2 02 26707979
Tel: +2 0226702161
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35.A 2.0 inch thick vessel data-sheet shows MDMT= 50 deg. F. The minimum
pressure-test temperature for Hydro test to be carried out after alteration shall
be:
a. 70 deg F
b. 80 deg. F
c. 60 deg. F
d. None of above
36. Calculate the remaining life of a vessel given the following data: Actual
thickness = 0.955 inch. Minimum thickness required = 0.787 inch Thickness at
pervious inspection 5 years prior to present inspection = 1.015 inch
a.
b.
c.
d.
20 years
14 years
28 years
None of the above
37. A pressure vessel constructed according to ASME Sec VIII Div 1 with shell
thickness 7/8 (Material of Construction SA 387 gr 11 cl.1) is to be repaired by
using insert plates. The requirement of radiography to be incorporated in repair
procedure shall be:.
a.
b.
c.
d.
Full radiography
Spot radiography
May be a, or b depending on joint efficiency
Data is not adequate
38. A pressure vessel has been in service for 12 years and has a history of
corrosion over its service life. The original thickness was 1.9375 inches; the
current thickness is 1.405 inches. What is the corrosion rate for this vessel?
a.
b.
c.
d.
0.044
0.089
0.266
0.532
inch
inch
inch
inch
per
per
per
per
year
year
year
year
39. What will be total thinning (metal loss) up to next inspection due after 10
more years if Corrosion rate is 6 mills per year (mpy).
a.
b.
c.
d.
0.05 inch
0.06 inch
0.006 inch
0.6 inch
Check the original calculations to find out what the error is in the original
assumption.
b. Unless the corrosion rate is changed by Jurisdiction, the initial rates shall be used.
c. The corrosion rate shall be adjusted to agree with the actual rate found.
El Serag Mall Towers, Tower No. 2, Entrance No. 3, Flat No.81, Nasr city, Cairo, Egypt
E-mail:i.desoky@cic-egypt.com
E-mail: admin@cic-egypt.com
Web:
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Tel: +2 0226702161
d.
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41. Materials used for making repair by welding in carbon steel vessels shall have
the following limitations?
a.
b.
c.
d.
42. For non-continuous corrosive service with remaining life 25 years, internal
inspection shall be performed not later than:
a.
b.
c.
d.
10 years
12.5 years
5 years
None of above
43. Calculate the remaining life and external insp. interval of a vessel given the
following data:
Actual thickness = 0.955 inch
Minimum thickness required = 0.755 inch
Thickness at previous inspection 5 years prior to present inspection = 1.025 inch
a.
b.
c.
d.
20 years, 10 years
14 years, 5years
28 years, 10 years
None of the above
44. A vessel which was inspected six years ago and had shell thickness = 0.870.
As on today the thickness as reported by filed inspection is 0.786. What was
the corrosion rate over last six years?
a.
b.
c.
d.
10 mpy
12 mpy
14 mpy
none of above
45. Which of the following are commonly preferred to know the process side
degradation of pressure vessels?
a.
b.
c.
d.
On stream inspection.
Internal inspection
External inspection as alternative to internal inspection
Any of above is OK
46. Before carrying out an internal service inspection on a vessel put in-service
for quite some time what the inspector should do first
a.
b.
c.
El Serag Mall Towers, Tower No. 2, Entrance No. 3, Flat No.81, Nasr city, Cairo, Egypt
E-mail:i.desoky@cic-egypt.com
E-mail: admin@cic-egypt.com
Web:
www.cic-egypt.com
Mob. 0121 47464749 Mob. 011 484 14 904
Fax: +2 02 26707979
Tel: +2 0226702161
d.
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47. A pressure vessel of 60 has three pits within a circle of 7 diameter. The
nominal thickness of the shell is 0.75 and the CA is 0.125. The details and
dimensions of the pits are listed below. Your assessment is:
a.
b.
c.
d.
48. For a new vessel the corrosion rate will be established based on:
a.
b.
c.
d.
Run the vessel for 3 or 6 weeks and establish the corrosion rate
Run the vessel for 3 or 6 months and establish the corrosion rate
Run the vessel for 18 weeks and establish the corrosion rate
After 1000 working hours
49. For MAWP calculations as per API 510, the thickness as determined by
inspection shall be used in these calculations after:
a.
b.
c.
d.
50. A vessel in service has different zones of corrosion. The next inspection
frequency will be decided by:
a.
b.
c.
d.
51.
El Serag Mall Towers, Tower No. 2, Entrance No. 3, Flat No.81, Nasr city, Cairo, Egypt
E-mail:i.desoky@cic-egypt.com
E-mail: admin@cic-egypt.com
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a.
b.
c.
d.
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53. During Hydrostatic testing, risk of brittle fracture, which of the following
action may be taken
a.
b.
c.
d.
54. Which of the following are essential elements of a Quality control system of a
repair organization?
a.
b.
c.
d.
their documentation
d.
El Serag Mall Towers, Tower No. 2, Entrance No. 3, Flat No.81, Nasr city, Cairo, Egypt
E-mail:i.desoky@cic-egypt.com
E-mail: admin@cic-egypt.com
Web:
www.cic-egypt.com
Mob. 0121 47464749 Mob. 011 484 14 904
Fax: +2 02 26707979
Tel: +2 0226702161