PED Technip PDF

PRESSURE EQUIPMENT DIRECTIVE
La Nuova Direttiva PED: quale impatto sulla

strumentazione?
AIS - Sezione di Roma
1
SUMMARY
New approach Directives

Pressure Equipment Directive (PED)
Scope of Pressure Equipment Directive
Notified Bodies
Fluids
Equipment Classification
Modules
Materials
Permantent Joints
Instrument & Automation Involvement

(Engineers and Manufacturers)

2
NEW APPROACH DIRECTIVES

Following Principles !!!!
Essential Safety Requirements (E.S.R.)

Free Movement
Standards are not mandatory

Harmonized
Standards
Are presumed to be
in conformity with E.S.R
Manufacturer is free to choose
any technical solution
Manufacturers may choose between

different Conformity Assessment Procedures
MODULES

3
NEW APPROACH DIRECTIVES

PRESUMPTION
OF CONFORMITY
FREE
MOVEMENT
CONFORMITY
ASSESSMENT
SURVEILLANCE
OF MARKET
SCOPE
E.S.R
12
9
NOTIFIED
BODIES
TRANSPOSITION
ADMINISTRATIVE
COOPERATION

4
1st Pressure Vessel

New Approach Directive
87/404/EEC - Simple Pressure Vessels
SCOPE
Vessels manufactured in batch series intended to contain air or nitrogen
Welded steel vessels (non alloy carbon and aluminium or aluminium alloy)
Pressure from 0.5 bar to 30 bar
Product Pressure* Volume between 50 up to 10000 barl
Simple shape
In force since 1st July 1992

5
Pressure Equipment Directive 97/23/EC

The Products
- Boilers
- Vessels
- Piping
Mandatory
from
May 29th 2002
- Accessories
- Safety Devices
MWP(=PS) > 0.5 Barg
Whatever the capacity !!!

6

Example of Pressure Equipment Submitted to PED
Lighters
Gauges
Bulk Containers
Fire Extinguishers
Globe Valves
Control Valves
Safety Valves

7
Pressure Equipment Directive 97/23/EEC

Example of Pressure Equipment Submitted to PED
STEAM
EQUIPMENT
GAS
VESSELS
PIPING

8

Items Excluded From PED
Pressure Equipment
covered by other
directives
Equipment
covered
by aerosol
dispensers
Directive
- 84/525/EEC,
- 84/526/EEC,
- 84/527/EEC
Vessels designed
for the transport and
distribution of
drinks having :
- PS*V < 500 Bar.L

- PS < 7 Bar
- 87/404/EEC
Bottles
and cans
for drinks
Tyres,
Balls
for play
ground
Steam Waterways,
Penstocks,
Nuclear Use,
Military Use,

9

Items Excluded From PED
Turbines
Internal
combustion
engines
Steam
engines
Exhaust and inlet

silencers
Vessels designed to
contain liquids with
a gas pressure above
the liquid of not more
than 0.5 bar
Enclosures for high-voltage elect.Equip.
(control gear, transformers,
rotating machines)
Pressurized pipes for the containment of
transmission systems (elect. Tele.)

10

Why it s a BIG CHANGE ?
NOTIFIED BODIES
National Authorities
Technical Competence
Insurance
Third Party
Link with Nat/Eup Org.
Wide Representation
Professional Integrity

11

NOTIFICATIONS
European approval for materials
N.B. 1
Qualification of Operating Procedures
N.B./R.T.P.
Approval of Personnel for joining parts.
N.B./R.T.P.
Qualification of Personnel for N.D.T.
N.B./R.T.P.
Application of Modules
N.B. 2/U.I.
N.B. : Notified Body

R.T.P. : Recognized Third Party organisation
U.I. : User Inspectorate
12

USER INSPECTORATES
u
u
u
u
u
u
u
Second Party inspection body

Property of Groups (Oil Companies, etc)
Applicable modules are A1, C1, F and G
Designation by Member States
No CE marking
Pressure Equipment used only in factories
operated by the same Group
No free movement of equipment

13

ESSENTIAL SAFETY REQUIREMENTS
GENERAL
REQUIREMENTS
Design (parameters)
Manufacturing
Materials
SPECIFIC
REQUIREMENTS
Fired or otherwise heated pressure

equipment with a risk of overheating
Piping
Specific quantitative requirements

14

FLUIDS
DIRECTIVE "67/548/EEC"
PED Classification
E
O
F+
F
R 10
T+
T
- Explosive
- Oxidizing
- Extremely flammable
- Highly flammable
- Flammable
- Very toxic
- Toxic
Xn
C
Xi
R 42 and/or R 43
Carc. Cat.
Mut. Cat.
Repr. Cat.
N and/or R 52,
R 53, R 59
- Harmful
- Corrosive
- Irritant
- Sensitizing
- Carcinogenic
- Mutagenic
- Toxic for reproduction
- Dangerous
for environment
GROUP 1
Dangerous Fluids
GROUP 2
Fluids not referred

in Group 1

15

CLASSIFICATION OF EQUIPMENTS
Based on
- Type of Equipment ------> Vessel, Piping, Accessories
- Nature of fluid ------>
Gas, Liquid,Steam
- Fluids Danger ------>
Dangerous and Other
- Maximum working pressure
Ps
- Volume or nominal dimension
V or DN
9 TABLES =
4 Hazard Categories

16

TECHNICAL REQUIREMENTS
Products
Gases, liquefied gases, gases dissolved under
pressure, vapours and also those liquids
whose vapour pressure at the maximum
allowable temperature is greater than 0,5 bar
above normal atmospheric pressure, (1013
mbar)
Liquids having a vapour pressure at the

maximum allowable temperature of not more
than 0,5 bar above normal atmospheric
pressure (1013 mbar)
The demarcation lines in the conformity

assessment tables indicate the upper limit
for each category
Vessels
Piping
Fluids
TABLE 1
TABLE 6
Group 1
TABLE 2 *
TABLE 7
Group 2
TABLE 3
TABLE 8
Group 1
TABLE 4
TABLE 9
Group 2
Fired or otherwise heated pressure

equipment with the risk of overheating
intended for the generation of steam or
super-heated water at temperatures
higher than 110C having a volum
greater than 2 l, and all pressure cookers
TABLE 5
* All portable extinguishers and bottles for breathing apparatus are in the scope of Table 2

17

Table 1
Vessels referred to in Article 3, Section 1.1 (a), first indent (Vessels, Gas, Group 1)
10000
PS
(bar)
PS = 1000
1000
PS = 200
V=1l
100
PS*V = 1000
PS*V = 50
10
PS*V = 200
PS*V = 25
Article 3, paragraph 3
II
III
IV
PS =0,5
0,5
0,1
0,1
10
100
1000
10000
Exceptionally, vessels intended to contain an unstable gas and

falling within categories I or II on the basis of table 1 must be classified in category III.
100000
V (l)

18

Table 6
Piping referred to in Article 3, Section 1,3 (a), first indent
DN = 25
PS
(bar)
DN = 100
10000
1000
II
III
Article 3, paragrah 3
100
PS*DN = 3500
DN = 350
PS*DN = 1000
DN = 100
10
PS = 0,5
0,1
0,1
10
100
1000
Exceptionally, piping intended for unstable gases and falling within categories I or II on the
basis of Table 6 must be classified in category III.
10000
DN

19

Table 7
Piping referred to in Article 3, Section 1.3 (a), second indent
10000
II
DN = 100
1000
DN = 250
PS
(bar)
III
100
10
PS*DN = 1000
PS*DN = 5000
PS*DN = 3500
1
PS = 0,5
0,1
0,1
10
100
1000
10000
Exceptionally, all piping containing fluids at a temperature greater than 350C and falling
within category II on the basis of Table 7 must be classified in category III
100000
DN

20
10

Table 8
Piping referred to in Article 3, Section 1.3 (b), first indent
10000
PS
(bar)
III
DN = 25
1000
PS = 500
100
II
PS = 10
10
PS*DN = 2000
I
1
PS = 0,5
0,1
0,1
10
100
1000
10000
100000
DN

21

Table 9
Piping referred to in Article 3, Section 1.3 (b), second indent
10000
PS
(bar)
II
DN = 200
1000
PS = 500
100
I
PS*DN = 5000
PS = 10
10
1
PS = 0,5
0,1
0,1
10
100
1000
10000
100000
DN

22
11

PARTICULAR CASE
Equipment Article 3 3
Must be designed and manufactured in accordance with

the sound engineering practice
Are not submitted to E.S.R.
Are not submitted to C.A.P. (Conformity Assessment Procedure)
Must not bear the CE marking
Has the benefit of free movement

23

CONFORMITY ASSESSMENT PROCEDURE = MODULES
Define the activities necessary to preform
the Conformity Assessment
Define the responsibilities and the activities
for both Manufacturer and Notified Body.
Numbering A to H
Modules with or without QA
Modules with or without Notified Bodies
Modules for Design and Production
Choice depending on the Equipment Category

24
12

MODULES - Examples
Module B1
(Design EC examination)
Application content (M)

Description of the Equipment
and Technical Documentation(M)
Review of Technical
Documentation by NB
Verify if the E.S.R. are fullifilled
(NB)
Assess the material selection if
not covered by Harmodized Std.
or European Approval. (NB)
Issue the EC Design
Examination Certificate (NB)
Module F
(Product Verification)
Compliance of Manufacturing
Processes with the Design
Examination Cert. (M)
CE Mark the Equipment. (M)
Verify that personnell performing the
Permanent Joint are qualified. (NB)
Verify that Material Certificates are in
compliance with PED (Annex I sect.
4.3) (NB)
Perform the final inspection and Proof
Test (Annex I sect. 3.2) (NB)
Affix the NB identificatiion Number
(NB)

25

Simplified Flowchart MODULES
Production Phase
Design Phase
Manufacturer
Module A (Internal Control of Production)

Module A1 (Int. Control of Prod. with monitoring of Final Assessment)
Module D1 (Production QA - ISO 9003)
Module E1 (Product QA - ISO 9002)
Module C1(conformity to type)
Module B
(Type Examination)
Module D
(Production QA - ISO 9002)
Module E
Module B1
(Product QA - ISO 9003)
(Design Examination)
Module F (Product Verification)
Module G (Unit verification)

Module H (Full Quality Assurance)
Module H1 ( Full Quality Assurance with
Design Examination and Special Survelliance of Final Assessment)
26
13

Basic MODULES
Number
Definition
A
Internal control of production
Design phase
Production phase
Notified Body
Q/A
YES
YES
NO
NA
A1
Internal control of production
YES
YES
NO
NA
Type-examination
YES
NO
YES
NA
B1
Type-examination
YES
NO
YES
Production quality assurance
NO
YES + Mod. B or B1
YES
D1
Production quality assurance
NO
YES
YES
Product quality assurance
NO
YES + Mod. B
YES
E1
Product quality assurance
NO
YES
YES
Product verification
NO
YES + Mod. B or B1
YES
Unit verification
YES
YES
YES
Full quality assurance
YES
YES
YES
H1
Full quality assurance (with

special Survelliance)
YES
YES
YES
NA
YES
(ISO 9002)
YES
(ISO 9002)
YES
(ISO 9003)
YES
(ISO 9003)
NA
NA
YES (ISO
9001)
YES
(ISO 9001)

27

Batch series
without Q/A
Category
I
II
III
IV
C1
G
Applicable Modules
Batch (series)
One-Off Produc.
A
A
A1 D1
A1 E1
B+E B+C1 H B1+D B1+F H
B+D B+F H1
G
H
One-off production
without Q/A
Batch series
with Q/A
A1
H1
A
E1
Category I
Category II
Category III
D1
One-off production
with Q/A
Category IV

28
14
Product
Type
Type
E1
Product Quality Assurance
B1
EC Design Examination
B1
F
III
Internal Manufacturing Check (1)
D
Product
Internal Controll of Production
D1 Production Quality Assurance
RTP
RTP
M/I
M/I
M/I
RTP
M/I
M/I
M/I
RTP
M/I
M/I
M/I
M
I
RTP
RTP
I
RTP
Product Verification
EC Type Examination
Product Quality Assurance
RTP
NB
EC Type Examination
NB
C1 Conformity to Type
RTP
RTP
RTP
RTP
RTP
M/I
M/I
Full Quality Assurance
NB
RTP
RTP
RTP
M/I
M/I
M/I
Product
Full Quality Assurance (3)
NB
RTP
RTP
RTP
M/I
M/I
EC Type Examination
NB
RTP
RTP
RTP
RTP
Type
Product
All
RTP
Production Quality Assurance
EC Type Examination
Product Verification
EC Unit Verification
RTP
RTP
NB
RTP
RTP
RTP
RTP
NB
H1 Full Quality Assurance (2)
NB
I
I
M/I
M/I
M/I
M/I
RTP
I
I
RTP
RTP
RTP
RTP
RTP
RTP
M/I
M/I
M/I
(1) with Monitoring of the Final Assessment

(2) with Design Examination and Special Surveillance of the Final Assessment
(3) for one-off production of vessels and equipemnt the NB shall perform the Final Assessment for each unit
M
NB
I
RTP
RTP
Type
Type
IV
RTP
RTP
Conformity Certificate
M/I
applicable)
M/I
M/I
Conformity Declaration
M/I
M/I
NB
Safety Accessories Installation Check (if
M/I
Check
Pressure Test
RTP
I
I
Final Inspection and Final Documentation
RTP
RTP
Fabrication and Tests
RTP
Personel Qualification Approval
EC Design Exam Certificate
EC Type Examination Certificate
Assessment
Production Quality System Assessment
NB
Production Quality Assurance
E
B
NDT Personnel Qualification Approval
A1
CE marking
/
Certification
Welding and NDT Procedure Approval
All
Final Assessment
EC Type Examination
All
Type
Permanent Joints
I
II
Product
Materials Acceptance
MODULES
Type and Design

Examination
Quality System
Design Quality System Assessment
CHOICES
CATEGORY
Materi
als
Final Inspection and Test Quality System
Conformity Assessment Modules Table
Manufacturer
Notified Body
Notified body in charge of conformity assessment
Recognized Third Party (art. 13) or NB

29

MODULES - Examples
B+C1
(Cat. III - Bacth Series)
Module B (EC Type examination)

Description of the Equipment and Technical Documentation(M)
Review of Technical Documentation by NB
Verify if the E.S.R. are fullifilled (NB)
Assess the material selection if not covered by Harmodized Std. or European
Approval. (NB)
Issue the EC Type Examination Certificate (NB)
Module C1(Conformity to Type)
Compliance of Manufacturing Processes with the Type Examination Cert. (M)

Perform the Final Inspection and Proof Test (Annex I sect. 3.2) (M)
Perform the monitoring of the production with un-expected visits (NB)
Verify that the manufactuter actually performs the Final Assessment(NB)
Affix the NB identificatiion Number (NB)
30
15

MODULES - Examples
B+E
(Cat. III - Bacth Series)

Approval. (NB)
Module E (Product Quality Assurance)
Application to a NB to assess the QA System Compliance to PED (M)

Assess the QA according to PED requirements and pay surveillance visits (NB)
Perform the Final Inspection and Proof Test (Annex I sect. 3.2) (M)
Pay un-expected visits to verify that the QA system is correctly applied and
functioning

31

MODULES - Examples
B+D
(Cat. IV - Bacth Series)

Approval. (NB)
Module D (Product Quality Assurance)

Perform the final inspection and Proof Test (Annex I sect. 3.2) (M)
functioning

32
16

MODULES - Examples
B+F
(Cat. IV - Bacth Series)

Approval. (NB)
Module F (Product Verification)
Compliance of Manufacturing Processes with the Design Examination Cert. (M)

Verify that personnell performing the Permanent Joint are qualified. (NB)
Verify that Material Certificates are in compliance with PED (Annex I sect. 4.3) (NB)
Perform the final inspection and Proof Test (Annex I sect. 3.2) (NB)
33

MODULES - Examples
Module H (Full Quality Assurance, Cat. III)

Perform the final inspection and Proof Test (Annex I sect. 3.2) (M)
functioning
Module H1 (Full Quality
Assurance, Cat. IV)
As for Module H with the following additional activities:

Examination of Design (NB)
Issue of an EC-Design Certificate (NB)
Increase of the survelliance with special care to the Final Inspection and
Proof Test (Annex I sect. 3.2) (NB)

34
17

MATERIALS
Harmonized Standard
CEN
European Approval
N.B. (a)
Particular Appraisal
N.B. (b)
(Cat III and IV)
Particular Appraisal
Manufacturer
(Cat I and II )

35

PERMANENT JOINING
Welding
Category of risk
Type of task
Category I
Category II Category III Category IV
Permanent Joint
Procedure
No approval
R.T.P. or N.B.
R.T.P. or N.B.
R.T.P. or N.B.
Permanent Joint
Personnel
No approval
R.T.P. or N.B.
R.T.P. or N.B.
R.T.P. or N.B.
NDE of Permanent
Joints Personnel
No approval
No approval
R.T.P. or N.B.
R.T.P. or N.B.
Brazing
Riveting
Expanding
Gluing
Joints which cannot be

disconnected except by
destructive methods
36
18
MARKING
- Name and address
(identification of the manufacturer)
- Year of manufacture
- Identification of pressure equipment
- Essential maxi/mini allowable limits
- Volume V in L- Nominal size DN

- Test pressure PT in Bar
- Date of pressure test
- Safety device set pressure in Bar
- Intended use
- Filling ratio in kg/l
- Maximum filling mass in kg
- Tare mass in kg
- Product group (1 or 2)
- Etc...

37
Level Glass
INSTRUMENTATION & AUTOMATION

INVOLVEMENT
Safety Device
Assembly
Valve
Piping
Pump
(Out of PED)
Vessel

38
19

INVOLVEMENT
General
Define a Company General Policy for PED implementation in its

own Europen Plants
A set of documents issued by Company may need to be
modified to contain all the information required/needed for PED
implementation
If needed for QA modules the Quality System shall be adapted to
the PED
Pressure Equipment Classification
Prescription from Costumers
Information from Costumers

39

INVOLVEMENT
Pressure Accessories (cat. I, II and III)
Gauges
TP is not the Manufacturer but purchase them

from other.
Standard Production (Batch Series)

There are advantage in using Q/A Modules,
Suppliers are going to use H module to
cover all applicable categories
Valves
Non-Standard Production (One-Off

Prod. and Big Valves)
Both Q/A and not Q/A modules may be
applied without big difference. The choice
could be left to the Manufacturer.

40
20

INVOLVEMENT
Safety Accessories (cat. IV)
TP is not the Manufacturer but purchase them
from other.
Standard Production (Batch Series)

There are advantage in using Q/A Modules,
Suppliers are going to use H1 module to
cover all applicable categories
Safety Valves,
Rupture Disks,
and Instrument when
linked to Emergency
Systems
Non-Standard Production (One-Off

Prod. and Big Valves)
Both Q/A and not Q/A modules may be
applied without big difference. The choice
could be left to the Manufacturer. I

41

INVOLVEMENT
Prescription/Information from Costumers
The costumer shall give some additional information such as:

w Fluid
w Category
w The intended used to avoid any limitation of use in conflict
with the required use.

42
21

INVOLVEMENT
PROPOSAL WARNING
Notified Bodies
The PED leave the Manufacturer free to Choice

the Notified Body .
The Costumer may or may not leave its manufacturers
free to choice the NB
If the client defines a specific NB it shall be
carrefully considered in the Proposal stage
A specific statement shall be incicated in the Inquiries
and in the bids
Assessment Module
Selection
The PED leave the Manufacturer free to choice the

Assessment Module upon those applicable.
The Costumer may or may not leave its manufacturers
free to choice the Modules
If the client defines a specifics Modules it shall be
carrefully considered in the Proposal stage

43

INVOLVEMENT
Web sites
u Official Site:
u http://ped.eurodyn.com
u http://europa.eu.int/comm/enterprise/newapproach/
standardization/harmstds/reflist/equippre.html
u http://europa.eu.int/comm/enterprise/newapproach/
legislation/nb/en97-23-ec.pdf
u www.tukes.fi/englanti/pressure_equipment/directives/
pressure_directive.html

44
22

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PRESSURE EQUIPMENT DIRECTIVE

La Nuova Direttiva PED: quale impatto sulla

New approach Directives

Instrument & Automation Involvement

PRESSURE EQUIPMENT DIRECTIVE

NEW APPROACH DIRECTIVES

Essential Safety Requirements (E.S.R.)

Standards are not mandatory

Manufacturers may choose between

PRESSURE EQUIPMENT DIRECTIVE

NEW APPROACH DIRECTIVES

PRESSURE EQUIPMENT DIRECTIVE

1st Pressure Vessel

Vessels manufactured in batch series intended to contain air or nitrogen

Pressure from 0.5 bar to 30 bar

Product Pressure* Volume between 50 up to 10000 barl

In force since 1st July 1992

PRESSURE EQUIPMENT DIRECTIVE

Pressure Equipment Directive 97/23/EC

MWP(=PS) > 0.5 Barg

Whatever the capacity !!!

Pressure Equipment Directive 97/23/EC

PRESSURE EQUIPMENT DIRECTIVE

Pressure Equipment Directive 97/23/EEC

PRESSURE EQUIPMENT DIRECTIVE

Pressure Equipment Directive 97/23/EEC

- PS*V < 500 Bar.L

PRESSURE EQUIPMENT DIRECTIVE

Pressure Equipment Directive 97/23/EEC

Exhaust and inlet

PRESSURE EQUIPMENT DIRECTIVE

Pressure Equipment Directive 97/23/EC

PRESSURE EQUIPMENT DIRECTIVE

Pressure Equipment Directive 97/23/EC

Qualification of Operating Procedures

Approval of Personnel for joining parts.

Qualification of Personnel for N.D.T.

N.B. : Notified Body

Pressure Equipment Directive 97/23/EC

Second Party inspection body

PRESSURE EQUIPMENT DIRECTIVE

Pressure Equipment Directive 97/23/EC

Fired or otherwise heated pressure

PRESSURE EQUIPMENT DIRECTIVE

Pressure Equipment Directive 97/23/EC

Fluids not referred

PRESSURE EQUIPMENT DIRECTIVE

Pressure Equipment Directive 97/23/EC

PRESSURE EQUIPMENT DIRECTIVE

Pressure Equipment Directive 97/23/EC

Liquids having a vapour pressure at the

The demarcation lines in the conformity

Fired or otherwise heated pressure

PRESSURE EQUIPMENT DIRECTIVE

Pressure Equipment Directive 97/23/EC

Exceptionally, vessels intended to contain an unstable gas and

PRESSURE EQUIPMENT DIRECTIVE

Pressure Equipment Directive 97/23/EC

PRESSURE EQUIPMENT DIRECTIVE

Pressure Equipment Directive 97/23/EC

PRESSURE EQUIPMENT DIRECTIVE

Pressure Equipment Directive 97/23/EC