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MATERIAL or METHODS Specification

MATERIAL or METHODS Specification

 

NO. motoalt 2005

TITLE:

MotoALT/CALT 2005 Test Procedure

PRELIMINARY

 

REVISION DATE:

30-DEC-0

4

MEMO:

ISSUE: O

PAGE: 1 of 40

ISSUE:

MEMO:

ORIGINATOR:

DETAIL SPEC CHANGES:

 

DATE:

O

Kenneth McKillip

Initial Spec Release

Dec 04

_________________________________________________________________________________________________________________________________________________________

  • 1. Scope

  • 2. Product Submission

  • 3. Responsibility

    • 3.1 ALT Reliability Manager

    • 3.2 ALT Engineer/Technician

CONTENTS

  • 3.3 Responsible Motorola Engineer/OEM Engineer

  • 4. Reference Documents

  • 5. Definitions and Acronyms

  • 6. Marking the Product

  • 7. Testing

    • 7.1 Allocation of Units to Modules

    • 7.2 Overview of Testing

7.2.1

Parametric, Cameras, SPL, Blue Tooth and Desense Test

7.2.2

Power On Test

7.2.3

Module Description

7.2.4

Tests Between Stresses to Capture Failures

  • 7.3 Functional Test

 
  • 7.4 Signaling Test

  • 7.5 Parametric, SPL, Blue Tooth and Desense Test Specifications

  • 7.6 Camera Testing

 
  • 8. Environmental and Mechanical Stresses and Finish Testing

  • 8.1 Module I (Electrical/Physical Reliability Test) -- Thermal Environmental Sequence

8.1.1

Thermal Shock

8.1.2

First Drop Sequence

8.1.3

First Parallel Shaker Table Vibration and ESD Sequence

8.1.3.1

First Electrostatic Discharge (ESD)

8.1.3.2

First Shaker Table Vibration

8.1.4

Dust

8.1.5

Temperature Cycling

8.1.6

Temperature Humidity (+65OC/90%RH, 88 88hrs)

8.1.7

Second Drop Sequence

8.1.8

Second Parallel Shaker Table Vibration and ESD Sequence

8.1.8.1

Second Electrostatic Discharge (ESD)

8.1.8.2

Second Shaker Table Vibration

8.1.9

Final Parametric & Signaling

  • 8.1.10 Initial & Final Desense Test Procedure

  • 8.1.11 Initial & Final SPL Test Procedure

  • 8.1.12 Initial & Final Blue Tooth Test Procedure

  • 8.1.13 Initial & Final Embedded Camera Test Procedure

  • 8.1.14 Initial & Final Embedded GPS Test Procedure

  • 8.2 Module II (Mechanical Durability/Life Cycle Module) – Mechanical Sequence

    • 8.2.1 Thermal Shock

    • 8.2.2 Temperature Humidity +65°C/90% RH

    • 8.2.3 Keypad Actuation

    • 8.2.4 Chemical Exposure and Dry

_______________________________________________________________________________________________________________________________________________________

The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

MATERIAL or METHODS Specification

MATERIAL or METHODS Specification

 

NO. motoalt 2005

TITLE:

MotoALT/CALT 2005 Test Procedure

PRELIMINARY

 

REVISION DATE:

30-DEC-0

4

MEMO:

ISSUE: O

PAGE: 2 of 40

  • 8.2.5 Squeeze Test

  • 8.2.6 Flip Cycling

8.2.6.1

Flip Cycling (Hyperextension)

8.2.6.2

Flip Cycling

  • 8.2.7 Final Parametric and Signaling test

  • 8.3 Module III (Finish Module) – Finish / Paint performance

  • 8.3.1 Thermal Shock

  • 8.3.2 Temperature Humidity +65°C/90% RH

  • 8.3.3 “Box of Rocks” Test

  • 8.3.4 “Dry” Tests

8.3.4.1

Flip Cycling

8.3.4.2

Crosscut Tape Adhesion

8.3.4.3

Abrasion

8.3.4.4

Pencil Hardness

8.3.4.5

Edge Test

  • 8.4 Module IV (DTF) – Proto Cert Verification / Module 1 Drop Test Judgment

    • 8.4.1 Worst Case Side Determination

    • 8.4.2 DTF

9. Repair and Replacement Policy

  • 9.1 Aborting ALT

  • 9.2 Lost Hours (in ALT failure rate calculations)

APPENDIX

  • A. MotoALT Module I Sequence

  • B. MotoALT Module II Sequence

  • C. MotoALT Module III Sequence

  • D. MotoALT Module IV Sequence

  • E. MotoCALT Module I Sequence

  • F. MotoCALT Module II Sequence

  • G. MotoCALT Module III Sequence

  • H. MotoCALT Module IV Sequence

  • I. Unit Flow through MotoALT and MotoCALT Module I

  • J. Power Cycling Routine

  • K. Temperature Cycling Chamber Profile

  • L. Temperature Cycle Programming

  • M. Unit Orientations in Shaker

  • N. Portable Drop Checklist

  • O. Shaker Orientation Checklist

  • P. ESD Checklist

  • Q. DTF Checklist

  • R. Minimal Parametric Test Set

  • S. Desense Test (GSM Only)

  • T. MotoALT Failure Rate Formula

  • U. MotoALT/CALT “Percent Complete” Chart

  • V. Glossary of terms

_______________________________________________________________________________________________________________________________________________________

The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

MATERIAL or METHODS Specification

MATERIAL or METHODS Specification

 

NO. motoalt 2005

TITLE:

MotoALT/CALT 2005 Test Procedure

PRELIMINARY

 

REVISION DATE:

30-DEC-0

4

MEMO:

ISSUE: O

PAGE: 3 of 40

1.

Scope

  • 1.1 This specification provides the proper procedures for successfully conducting both the MotoALT “Motorola Accelerated Life Test” and MotoCALT "Motorola Continuous Accelerated Life Test" process audit on OEM portable wireless products. Refer to Appendix A, B, C, and D for MotoALT flows and Appendix E, F, G, and H for MotoCALT flows. Reference will be made to other supporting 12M specifications to further define specific steps in this process.

  • 1.2 The purpose of the MotoALT is to provide an assessment of product quality, reliability, and design robustness prior to product shipment to customers. The purpose of the MotoCALT is to demonstrate that the current product being shipped has maintained the product quality and reliability demonstrated by the MotoALT goal for ship authorization. Both are accomplished by exposing the product to various environmental and mechanical stresses and measuring the effect on product functionality and finish. These environments have been designed to age and fatigue the product within acceptable limits based on material specifications, historical performance, and known customer expectations. The results are then used to estimate product failure rates.

  • 1.3 It is not the purpose of the MotoALT/CALT to certify that the product meets all required specifications or to verify software feature performance. MotoALT/CALT testing is conducted to detect customer perceivable failures as the result of exposure to accelerated field stresses. Full compliance testing is the responsibility of Development Engineering.

  • 1.4 Engineering judgment has been used to align the process with what the customer would most likely consider a product failure or flaw. Either soft and hard malfunction or degradation of the product may be considered failures. The focus of the test structure is failure precipitation; not on definitively isolating what stresses caused what failures.

  • 2 Product Submission Products may be submitted by Motorola Development Engineering, OEM Engineering, or at the request of Reliability Engineering. Typical submission quantities are shown in the table below. The sample should be homogeneous in nature and be fully flexed as a customer would receive the product. Products must include ancillary components such as antennas, batteries, back covers, and SIM cards. The latest operating software and RSS is to be supplied by appropriate Development Engineering. For Pilot and Production Vintage MotoALTs, the product should be delivered in the condition a customer would receive it in. Hence, product labels should be included and installed, even though these additions are normally made in distribution, and the product might never have been there. Omissions to the above submission items may be waived by approval from the Reliability Engineering Manager. Each submission will be assigned a tracking number by the ALT Reliability Manager. Tracking numbers are generated sequentially as ALT submissions are made.

TEST

MotoALT

MotoCALT

SUBMISSION QUANTITY

56

22

  • 3 Responsibility

    • 3.1 ALT Reliability Manager

      • 3.1.1 The ALT Reliability manager shall insure compliance to this document.

      • 3.1.2 The manager shall assign each MotoALT/CALT to a specific Engineer and or Technician to perform the necessary testing listed in this document in the order as specified.

_______________________________________________________________________________________________________________________________________________________

The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

MATERIAL or METHODS Specification

MATERIAL or METHODS Specification

 

NO. motoalt 2005

TITLE:

MotoALT/CALT 2005 Test Procedure

PRELIMINARY

 

REVISION DATE:

30-DEC-0

4

MEMO:

ISSUE: O

PAGE: 4 of 40

  • 3.1.3 The manager shall review the final results and either approve or disapprove the results of the MotoALT/CALT. When approval is merited, conditionally or unconditionally, the ALT Reliability Manager will issue an Approval Notice or demonstrate approval by other equivalent means as required. To disapprove the results the ALT Reliability Manager will communicate directly with the responsible Engineer in a manner that is mutually satisfactory

  • 3.2 ALT Engineer/Technician

    • 3.2.1 The Engineer/Technician shall perform the required testing as given in this document.

    • 3.2.2 The Engineer/Technician shall fill in the electronic ALT Engineering Report form as given in the Global Database at the Reliability website. Information and results shall be kept up to date as the data is taken.

    • 3.2.3 The Engineer/Technician shall keep the ALT Manager informed of any issues as they arise.

  • 3.3 Responsible Motorola Engineer/OEM Engineer

    • 3.3.1 The engineer responsible for the MotoALT submission shall insure that all deliverables are met as given in this document.

    • 3.3.2 The Responsible Engineer shall review, perform failure analysis, determine corrective action, and act upon all reported failures and defects. This shall be documented by the engineer filling in the failure analysis and corrective action fields in the ALT Engineering Report form.

    • 3.3.3 The Responsible Engineer shall be responsible for the implementation of all corrective actions and close out of the MotoALT.

    • 4 Reference Documents

    ED00102

    Product Dust Test

    12M09158A58

    Electrostatic Discharge Test Procedure

    12M09170A79

    Abrasion Resistance of Coatings/Printing

    12M09174A85

    Vibration Induced Power Down Faults with Shaker Table

    12M09175A65

    SIT Test for Pocket and Wearable Products

    12M09175A68

    Keypad Actuation Test

    12M09175A70

    Chemical Susceptibility of Consumer Products

    12M09176A22

    Impact Testing Exterior Surfaces of Consumer Products

    12M09176A66

    Lens Scratch Test

    12M09176A72

    Decorated Surfaces Reliability Requirements

    12M09181A10

    Antenna Tip Cycling Tests for Wearable Product

    12M09182A40

    Mechanical Cycling Test for Flips

    12M09193A75

    Stubby Sideload

    12M09193A59

    Camera Testing

    ED00230

    Autocycle Functionality Requirements

    ED00144

    Painted Surface Abrasion Test Procedure

    12M09193A72

    Cellular Phone Testing Requirements

    00R09188T25

    ALT 2000/CALT 2000 Test Procedure

    _______________________________________________________________________________________________________________________________

    ________________________

    The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

    MATERIAL or METHODS Specification

    MATERIAL or METHODS Specification

     

    NO. motoalt 2005

    TITLE:

    MotoALT/CALT 2005 Test Procedure

    PRELIMINARY

     

    REVISION DATE:

    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 5 of 40

    • 5 Definitions and Acronyms

    ALT

    Accelerated Life Testing

    AMPs

    Advanced Mobile Phone Service

    CALT

    Continuous Accelerated Life Testing

    CDMA

    Code Division Multiple Access

    DTF

    Drop to Failure

    ESD

    Electro-Static Discharge

    GSM

    Global System for Mobile Communication

    NPLC

    New Product Launch Center

    OEM

    Outsourced Equipment Manufacturer

    PCS

    Personal Communication Sector

    SIM

    Subscriber Identity Module chip and contains the subscriber's billing information, Call Lists and service information

    TDMA

    Time Division Multiple Access

    GPS

    Global Positioning System

    • 6 Marking The Product It is recommended that the product be marked (either by the submitting engineer, or the assigned ALT engineer/technician) using the following convention so that it may be accurately tracked. The marking scheme aids the technician by providing an easier way to remember which units go in which environment. All units are labeled with the last 3 digits of the ALT sequence number assigned at submission, followed by a hyphen and a unit number from 1 to 56 for MotoALTs and 1 to 22 for MotoCALTs.

    • 7 Testing

      • 7.1 Allocation of Units to Modules The units are divided up between the modules as shown in the table below.

    Module

    MotoALT

    MotoCALT

    I. Electrical & Physical Module

    Units #1 - #24

    Units #1 - #10

     

    Units #33 - #48

    Units #11 - #16

    II. Mechanical Durability III. Finish Module

    Units #49 - #56

    Units #17 and #18

    IV. DTF

    Units #25 - #32

    Units #19 - #22

    • 7.2 Overview of Testing

      • 7.2.1 Parametric, Camera, SPL, Blue Tooth and Desense Test Parametric, SPL, Blue Tooth and desense (GSM) performance is only measured at the end of the ALT test on the 7th day, under normal circumstances. However, at various times during the ALT/Design cycle for a product, initial parametric, SPL, Blue Tooth and desense (GSM) data must be taken at room temperature before any environmental stresses are applied to the units in Module I. Depending upon the verification needs of the submitting Development Engineering group, parametric, camera, SPL, Blue Tooth, and Desense testing may always be required. Camera testing is defined on Section 7.6. Initial room temperature parametrics, SPL, Blue Tooth and desense (GSM) are always taken on MotoCALT's. In cases where the initial room temperature parametrics, SPL, Blue Tooth and desense (GSM) are measured, the cycle time increases approximately 1 day per band per mode. The

    _______________________________________________________________________________________________________________________________

    ________________________

    The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

    MATERIAL or METHODS Specification

    MATERIAL or METHODS Specification

     

    NO. motoalt 2005

    TITLE:

    MotoALT/CALT 2005 Test Procedure

    PRELIMINARY

     

    REVISION DATE:

    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 6 of 40

    "Power On" test is done on all units to be put through Module I before being placed into the Temperature Shock.

    • 7.2.2 “Power On” Test The “Power On” Test consists of applying power to each unit by the easiest method possible and verifying some level of functionality of the unit. In the case of a cellular phone, application of external power should cause the phone to turn on, the vibrator or speaker to activate, the display and keypad backlighting to light up, and all pixels of the display to turn on.

    • 7.2.3 Module Description All three modules go through the thermal shock environment. After thermal shock, the three modules separate. Module I (Electrical/Physical Reliability Test) is the thermal environmental sequence and subjects units to approximately seven (7) days of temperature, humidity, vibration, and drop environments. Module II (Mechanical Durability/Life Cycle Module) is the mechanical sequence and subjects units to temperature, humidity, chemical, fatigue, and mechanical stress environments. The mechanical stresses used are intended to simulate actual customer usage. Module III (Finish Module) is used to evaluate finish/paint performance. Module IV (DTF) is used as a check to ensure that the prototype certification results are still valid and also to help judge what is observed during the Module I drop tests (especially Drop1).

    • 7.2.4 Tests Between Stresses to Capture Failures Testing of the product between environmental and mechanical stresses is divided into three categories; functional, signaling, and parametric. It is at these steps that failures are detected from the stresses and are then noted. Since this specification is intended to cover many different products, it is only possible to specify the functionality to be verified in fairly general terms. Some examples for each category of functionality are provided, but since features and parameters may be unique to the product being tested, others that are undocumented will probably be tested as well. Personnel performing the testing should be fully trained in the use and operation of the specific product. This will facilitate a more robust test coverage and add confidence in the ultimate results. In the event that new batteries or accessories are submitted for test with the units, perceived failures of the batteries or accessories should be logged as observations in the ALT database. Such failures could include intermittent behavior, turn offs, battery detachments, or capacity failures. The ideal is to capture and address customer perceivable faults and insure consistent product and ALT process performance.

    7.3 Functional Test

    Functional testing consists of all of the steps required to determine if the product and all its indicators are electrically and mechanically functioning properly. This testing includes but is not limited to the following:

    Actuating buttons and switches to provide the correct visual and audible feedback with consistent

    motion and tactile feel Displays and back-lighting are functional and uniform

    Mechanical features such as flips and antennas maintain electromechanical function and freedom

    of movement Transducers should be checked for adequate levels and distortion

    Interface connections for charging, headsets, boom mics should be verified to be functioning

    properly, if supplied. Internal circuits such as internal chargers perform properly and provide proper visual and audible responses

    _______________________________________________________________________________________________________________________________________________________

    The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

    MATERIAL or METHODS Specification

    MATERIAL or METHODS Specification

     

    NO. motoalt 2005

    TITLE:

    MotoALT/CALT 2005 Test Procedure

    PRELIMINARY

     

    REVISION DATE:

    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 7 of 40

     

    Inspecting for plastic housing and lens deformation or cracking

    Human testing of cameras, Infrared Data Association device (IrDa), Blue tooth device, Secure Data (SD) card, Tri Flash reader (TFR) card and Touch screen display, if applicable.

    A complete description of the attributes to be tested on cellular phones is given in 12M09193A72.

    • 7.4 Signaling Test Signaling test requires the use of equipment capable of establishing a phone call and being able to simulate basic system functions. Testing should include but is not limited to:

    Call origination, paging and termination in each communications mode

    Call origination, paging, dispatch and termination

    Ability to perform intra- and inter-band handoffs

    Ability to perform power level changes

    Ability to change modes and back again

    Proper operation of visual indicators, audio quality, and accurate data transmission are to be verified. Testing should be performed under radiated conditions if possible. A complete description of the attributes to be tested on cellular phones is given in 12M09193A72.

    • 7.5 Parametric, SPL, Blue Tooth and Desense Test Specifications Parametric, SPL, Blue Tooth and desense (GSM) testing is conducted to insure that the product has maintained specified performance with respect to major electrical parameters. Parametric, SPL, Blue Tooth and desense (GSM) testing at the end of each MotoALT is to be performed at the specification limits set out in the controlling specifications for the product or technology. Appendix R lists the minimal parametric test set for AMPs, GSM, CDMA, TDMA and Appendix S lists desense levels that are to be measured as a minimum for cell phones over the indicated ranges of variables. These parameters , SPL desense (GSM) and their ranges are minimal and are not intended to limit parametric, SPL, Blue Tooth and desense (GSM) testing but to insure that all PCS sites perform a set of tests that can be used to correlate data between the sites. Additional testing may be performed by each test site.

    • 7.6 Camera Testing Camera Testing shall be performed in accordance with 12M09193A59. This testing is conducted to insure that product has maintained specified performance with respect to major camera performance parameters. Specific parametric requirements shall be provided by Development Engineering for the product to be tested.

    • 8 Environmental and Mechanical Stresses and Finish Testing

      • 8.1 Module I (Electrical/Physical Reliability Test) -- Thermal Environmental Sequence

    8.1.1

    Thermal Shock

    Procedure:

    T/S: Thermal Shock should be completed in a chamber consisting of two compartments, one set to - 40° C. and the other set to +75° C. Product is un-powered and started in either the Cold or Hot side of the chamber for 45 minutes. Cycling is from one temperature extreme to the other, and the transition time between extremes shall be 8 seconds or less. This complete cycle is repeated 27 times and should end in the hot side of the chamber. Product is to be placed in the chamber in multiple

    _______________________________________________________________________________________________________________________________________________________

    The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

    MATERIAL or METHODS Specification

    MATERIAL or METHODS Specification

     

    NO. motoalt 2005

    TITLE:

    MotoALT/CALT 2005 Test Procedure

    PRELIMINARY

     

    REVISION DATE:

    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 8 of 40

    configurations such as antenna up, antenna down, flip open, flip closed, etc. All units are to be placed face up in the chamber. Do not allow product to lie on top of a unit with its flip open.

    Requirement:

    Functional testing as defined in paragraph 7.3 is to be conducted after this test. No malfunction or physical deformation should be evident.

    • 8.1.2 First Drop Sequence Procedure: The units #1 through #12 (#1 through #5 for MotoCALT) are to be dropped by hand at room temperature. Log the sequence of drops using the table in Appendix N. Drop testing is to be conducted with a battery attached and the unit turned on. If the units under test have extending features such as a flip and/or antenna, the samples under test should be evenly distributed to cover all potential configurations. Each unit’s drop is to be documented as to which drop type and product plane was performed, and what configuration and battery type was used. The units will be dropped by hand, six times, once on each plane. The drop by hand will attempt to cause the unit to impact on the side held downward and parallel to the floor at the time of release. For the purposes of record keeping the side held parallel to the floor is the plane of drop. It should be noted that the release by hand will often impart some rotation to the product. This rotation causes the drop to be somewhat random and incidental impact of corners and edges to occur. Drop height is to be 5ft. The drop surface will be a tiled concrete. Requirement: Batteries and covers may detach during drop, but the units must power on once the batteries and covers have been replaced. At each drop plane the product is given a cursory check of operation. This cursory check should include powering on the radio and verifying as much functionality as possible in the time provided. Post drop functional testing per section 7.3 is conducted to insure no electrical degradation is evident and no mechanical failures such as cracking, chipping, separation, bent or broken contacts, etc. have occurred. Electrical and mechanical integrity should be maintained.

    • 8.1.3 First Parallel Shaker Table Vibration and ESD Sequence This parallel test sequence divides the 24 units (10 units for MotoCALT) of Module I into 3 units (1 unit for MotoCALT) for ESD and 21 units (9 units for MotoCALT) for Shaker Table Vibration. Of the 21 units (9 for MotoCALT) for Shaker Table Vibration, 7 apiece are vibrated on each of the X, Y, and Z axis (3 apiece for each axis for MotoCALT). Each of these axes are described in Appendix M. Note that the first shaker table vibration environment is done with the units oriented such that the side facing toward the positive axis is facing the plane of the shaker table. If it is not practical to shake on one or more of the positive axes, then the associated negative axis may be used instead. An example of this would be the positive Z axis of most cellular phones. The protruding external antenna makes it nearly impossible to shake the phone on the Z axis without it falling over or coupling to other axes. For ESD, the 3 units are chosen so that 2 of the 3 units from ESD eventually go to the Temperature Cycling environment and 1 goes to the Temperature Humidity environment. (N/A for MotoCALT)

      • 8.1.3.1 Electrostatic Discharge (ESD)

    Procedure:

    Static discharge is to be performed at +/-5kV and +/-15kV, air discharge, on the specified units. The units are to be subjected to 10 discharges at each voltage and polarity in all defined locations (10 maximum locations) to which a discharge will occur. Discharge locations are defined early in the design cycle. Development and Reliability Engineering will determine discharge locations utilizing historical data and actual product ESD data taken during Proto Certification or Hardware Design

    _______________________________________________________________________________________________________________________________________________________

    The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

    MATERIAL or METHODS Specification

    MATERIAL or METHODS Specification

     

    NO. motoalt 2005

    TITLE:

    MotoALT/CALT 2005 Test Procedure

    PRELIMINARY

     

    REVISION DATE:

    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 9 of 40

    Certification Testing. The discharge locations are to be illustrated per product to insure test to test consistency. The locations are subject to change if new data presents itself. If applicable, add information to the products address book, store messages in memory and set the time/date prior to testing. Log the sequence of testing using the table in Appendix P. Record which units were used and what results were obtained. If it is apparent that the unit for test has lost mechanical housing, then consult Appendix I for alternate radios to use for this test. Refer to 12M09158A58 (class 1C and class 3) for more specific detail on conducting the testing. The discharge to the unit should be in both standby (turned on only) and transmit mode (unit placed into a call, if possible). If the phone possesses multiple mode and band capability, then tests should be conducted with calls placed in each mode and in each band applicable to that mode. The units for this test are chosen as described in the table below.

    Unit number

    MotoALT Unit #s

    MotoCALT Unit #s

    ESD unit #1

    9

    3

    ESD unit #2

    • 11 n/a

     

    ESD unit #3

    • 15 n/a

     

    Requirement:

    Generally speaking, no soft failures are allowed at +/-5kV and no hard failures are allowed at 15kV. All functional and signaling tests per sections 7.3 and 7.4 are to occur periodically during the test to determine whether a hard or soft failure has happened and to provide the failure location, configuration and discharge polarity. Re-power up's are allowed at 15kV but are counted as failures at +/-5kV. LOSS of address book, messages and/or time/date information is counted as a failure at both +/-5 or and +/-15kV. If the product(s) exhibit loss of address book, messaging or time/date information then the product(s) shall be reconfigured and testing continued. This is to allow full testing of the defined test locations. Conversely, if a lock up condition occurs, the product must NOT be altered or reconfigured. Rather, it should be submitted for analysis unchanged. Finally, one should be sure to check for full functional operation of the RF front-end circuitry by measuring the unit’s sensitivity.

    8.1.3.2 First Shaker Table Vibration

    Procedure:

    The shaker table (Lab model BRVD-48 or equivalent) is to be preset to 30Hz with a displacement of 0.06”. The test duration is 60 minutes. All units to be subjected to this environment are placed in a box that is rigidly attached to the shaker. Separator inserts are to be used to maintain the unit’s orientation during the test. Units are to be powered by fresh fully charged batteries. If more than one battery size is to be used, mix the sizes randomly among the phones. Units are to be marked by a strip on the intended housing’s plane facing down using a paint pen. That will be designated the defined plane. Units should be vibrated for 5 minutes, then checked to see if they are still on, address book/messages and time/date still in memory, then vibrated for the remaining 55 minutes.

    Continuous monitoring for the first 5 minutes is recommended but not required. Refer to 12M09174A85 for further information. The distribution of the units by orientation is given in the table below. There will be 9 units vibrated in the X plane and 10 apiece vibrated in the Y and Z planes (3 in each plane for MotoCALT).

     

    MotoALT Unit #s

    MotoCALT Unit #s

    X plane

    1, 6, 12, 13, 14, 19, 20

    5, 8, 9

    Y plane

    2, 3, 7, 8, 10, 21, 22

    1, 4, 7

    Z plane

    4, 5, 16, 17, 18, 23, 24

    2, 6, 10

    Requirement:

    _______________________________________________________________________________________________________________________________________________________

    The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

    MATERIAL or METHODS Specification

    MATERIAL or METHODS Specification

     

    NO. motoalt 2005

    TITLE:

    MotoALT/CALT 2005 Test Procedure

    PRELIMINARY

     

    REVISION DATE:

    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 10 of 40

    Units should remain on and address book/messages still in memory, during the first 5 minutes under test, but may turn off during the next 55 minutes. Units should be free of functional and signaling failures per testing specified in sections 7.3 and 7.4 after the stress. Cosmetic degradation to lenses and keypads protected by flips should be counted as failures if they occur with the flip closed. Paint wear through should be noted as an observation.

    • 8.1.4 Dust The dust test is to be completed on 16 units (8 units for MotoCALT). This test is done in parallel with the functional and signaling testing on the 2nd 16 units (other 2 for MotoCALT) in Module I. This parallel path increases the speed with which the overall sequence of environments can be accomplished. None of the ESD units from 8.1.3.1 should be included in this test. Procedure: Place the units specified below in the dust chamber for 1 hour. Randomly have half with flip open, half with antenna extended and units evenly dispersed in orientation between, face up, face down and a mixture of four 90-degree rotations on supporting surface. If it is apparent that the unit for test has lost mechanical housing integrity do not select it for this test. For further information refer to Dust 12M05019A87 procedure.

    MotoALT Unit #s

    MotoCALT Unit #s

    1, 2, 3, 4, 5, 6, 10, 13, 14, 16, 17, 18, 19, 21, 22, 24

    1, 2, 4, 5, 6, 7, 9, 10

    Requirement:

    All moving parts should retain freedom of movement and the display shall remain unobstructed. Functional and Signaling performance per sections 7.3 and 7.4 is completed.

    • 8.1.5 Temperature Cycle (-40° C to +75° C , 45 minute dwell, 17° C/min ramp, 88hrs) Procedure: Units # 1 through #16 (#1 through #5 for MotoCALT) are to be placed on a shelf inside the chamber allowing an equivalent product space around them. Product should be fixtured in such a way as to prevent water accumulation on its surfaces during the test. The units are to have the proper nominal product voltage applied and the internal auto power-cycling software active throughout the exposure. In some cases, the product may need to be flashed with software specially designed for this stage of ALT. Each product is different, so refer to the product 12M. Use power-cycling cables for this purpose. An example of a PCS power-cycling routine is given in the chart below:

    Power-Cycle

    Meaning

    Indicators Active

    Routine

    Tx time

    Transmit on for 1.5 min

    Transmit light or display; vibrator on

    Rx time

    Receive on for 0.5 min

    Display active

    Standby time

    Idle for 4.0 min

    Display idle

    Suggestions for power cycling routine are defined more formally in Appendix J. Also, the T/C profile is attached in Appendix K. A minimum temperature ramp rate of 17 degrees C. per minute is required.

    Requirement:

    All functional and signaling tests per sections 7.3 and 7.4 are to be conducted after this test to insure electrical and mechanical integrity remains.

    • 8.1.6 Temperature Humidity (+65°C/90% RH, 88hrs)

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    Procedure:

    Units #17 through #32 (#6 through #10 for MotoCALT) are to be placed on a shelf inside the chamber without piling them up on each other. Product should be fixtured in such a way as to prevent water accumulation on its surfaces during the test. The units are to have the proper nominal product voltage applied and the internal auto power-cycling software active throughout the exposure. The auto power- cycling sequence will be the same here as above in the Temperature Cycling environment.

    Requirement:

    All functional and signaling tests per sections 7.3 and 7.4 are to be conducted after this test to insure electrical and mechanical integrity remains.

    • 8.1.7 Second Drop Sequence The 2nd drop repeats the process flow in 8.1.2 using units #17 through #32 (#6 through #10 for MotoCALT). Requirement: The requirements are the same as those previously stated for the first drop sequence.

    • 8.1.8 Second Parallel Shaker Table Vibration and ESD Sequence The parallel Shaker Table Vibration and ESD sequence is here repeated with some modifications. Once again, 29 units are placed in Shaker Table Vibration, distributed by axis with 9 on the x-axis and 10 apiece on the y- and z-axes (3 units on each axis for MotoCALT). Each of these axes are described in Appendix M and the distribution of radios between axes is described in Appendix I. Note that the second shaker table vibration environment is done with the units oriented such that the side facing toward the negative axis is facing the plane of the shaker table. If it is not practical to shake on one or more of the negative axes, then the associated positive axis may be used instead. For ESD, 3 units (1 unit for MotoCALT) will again be tested, but all should have been through dust in 8.1.4, and 2 should have been through Temperature Humidity per 8.1.6 and 1 through Temperature Cycling per 8.1.5. Because the units tested with ESD here are different from those tested in 8.1.3.1, they must have gone through Shaker Table Vibration in 8.1.3.2. Units should be chosen for ESD here so that 8 of the 9 units on each axis of the Shaker Table Vibration will be repeats from 8.1.3.2 and the other 1 will not be, it will be an ESD unit from 8.1.3.1.

      • 8.1.8.1 Electrostatic Discharge (ESD)

    Procedure:

    Static discharge is to be performed at +/-5kV and +/-15kV on the specified units as done previously in 8.1.3.1. Choose 3 units (1 unit for MotoCALT) for this ESD test as prescribed in the table below.

    Unit number

    MotoALT Unit #s

    MotoCALT Unit #s

    ESD unit #1

    12

    9

    ESD unit #2

    20

    n/a

    ESD unit #3

    23

    n/a

    Requirement:

    The requirements are the same as those previously stated for the first ESD sequence.

    • 8.1.8.2 Shaker Table Vibration

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    Procedure:

    The shaker table test conducted here is the same as that conducted in 8.1.3.2. The distribution of units within the test is as specified in the Table below. The table below describes the distribution of units between vibration axes.

     

    MotoALT Unit #s

    MotoCALT Unit #s

    X plane

    1, 6, 10, 11, 13, 14, 19

    5, 8, 4

    Y plane

    2, 3, 7, 8, 15, 21, 22

    1, 3, 7

    Z plane

    4, 5, 9, 16, 17, 18, 24

    2, 6, 10

    Requirement:

    The requirements are the same as those previously stated for the first shaker table vibration sequence.

    • 8.1.9 Final Parametric & Signaling Final Parametric & Signaling Procedure: The units from both Module I (Electrical/Physical Reliability Test) and Module II (Mechanical Durability/Life Cycle Module) are split evenly so that half are in the cold chamber and the other half are in the hot chamber. The units are placed inside the chamber without piling them up and left without power applied for one hour minimum to reach temperature equilibrium. A longer period may be required for larger mass product in order to reach product temperature stabilization. Then power and voltage is applied as given in Appendix R and the parametric test performance measured at the indicated channels for each band in each mode of operation possessed by the product. The distribution of the units between the temperatures is as given in the table below. After completing this testing per Appendix R, refer to Appendix S regarding desense measurement requirements.

    Temperature

    Final Parametrics ALT2000 units

    Final Parametrics CALT2000 units

    advertised lower limit of product temperature

    odd numbered units

    odd numbered units

    specification advertised upper limit of

    even numbered

     

    product temperature specification

    units

    even numbered units

    Requirement: All parametric, functional and signaling tests are to be conducted during this test and all product specifications are to be met.

    • 8.1.10 Initial & Final Desense Test Procedure: For MotoALT, units 1, 6, 17, 24 and optional 33 are used for desense testing. For MotoCALT, units 1, 2, 6, 7 and optional 11 are used for desense testing. *if defined unit not available then use the next sequential unit as a replacement. See Appendix S for details.

    • 8.1.11 Initial & Final SPL Test Procedure: A minimum of 12 units from MotoALT (units 1, 2, 3, 5, 9, 13, 15, 16, 17, 21, 23, and 24) are to be used for SPL testing. (For MotoCALT, units 1, 2, 3, 5 and 11 are used for SPL testing.)

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    The minimal requirements for SPL testing will utilize the ‘standard’ ring tone against a requirement of 95dB SPL at 5 cm utilizing ‘A’ weighting. The UUT ringer port shall be aligned with the SPL meter mic.

    *if defined unit not available then use the next sequential unit as a replacement.

    • 8.1.12 Initial & Final Blue Tooth Test Procedure: Blue Tooth Minimum Parametric Test Requirements:

    a)Tx Power Out

    • b) Tx Freq

    • c) Sensitivity

    • d) Audio Loop back

    • e) BT Link Indicator verification (fun lighting or other indicator)

    • f) Blue Wake and Host Wake verification

    • 8.1.13 Initial and Final Embedded Camera Test Procedure: All tests shall be conducted per 12M09193A59. Test limits shall be specified by Development Engineering. Minimum parametric test requirements will require color and focus testing.

    • 8.1.14 Initial and Final Embedded GPS Test Procedure: Testing shall be conducted per section 7.5 with parametric requirements per Appendix R.

    8.2 Module II (Mechanical Durability/Life Cycle Module) – Mechanical Sequence

    The purpose of this portion of the test is to demonstrate the product maintains minimum performance levels. It does not replace product certification requirements. The following stresses are performed on the units #33 through #48 (#11 through #16 for MotoCALT).

    • 8.2.1 Thermal Shock Procedure: T/S: Thermal Shock should be completed as referenced in para. 8.1.1. Requirement: Functional testing as defined in paragraph 7.3 is to be conducted after this test. No malfunction or physical deformation should be evident.

    • 8.2.2 Temperature Humidity +65°C/90% RH, 48 hours Procedure: Units #33 through #48 (#11 through #16 for MotoCALT) are to be placed, unpowered, and face up, in a chamber capable of maintaining +65°C/90% relative humidity for a period of 48 hours. Requirement: This is for the most part an aging environment, one th at will not generally precipitate failures on its own. However, a cursory inspection should not reveal any obvious degradation, either functional or cosmetic.

    • 8.2.3 Keypad Actuation Procedure:

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    PAGE: 14 of 40

    Units #45 through #48 (#11 through #14 for MotoCALT) are to be placed on a fixture capable of applying a 3lb force to each key in sequence, 30,000 cycles/key over the total entire test. The units will be powered externally during the test, but depending on the product, batteries may be required for support. Refer to 12M09175A68 for proper set-up and procedure.

    Requirement:

    Full functional and signaling tests per sections 7.3 and 7.4 are to be conducted after this test. Unit status will be monitored manually or by automated test equipment so that added information about product information may be obtained. A unit that powers down or has significant unexpected current variation over time will be regarded as a failure, and logged as such. There should be no outwardly visible signs of electrical or mechanical failure.

    • 8.2.4 Chemical Exposure and Dry Procedure: Units #33 through #40 (#11 through #14 for MotoCALT) are to be exposed to a chemical stress simulating the effects of “biochemicals and facial oil components” per 12M09175A70. Each unit (#33 through #40 for MotoALT and #11 through #14 for MotoCALT) will be wiped with a “wipe” moistened with Oleic Acid and then be rubbed dry with a dry wipe. Squeeze test (para. 8.2.5) and Flip hyperextension test (para. 8.2.6.1) should proceed within 1 hour of when chemical exposure is completed. Requirement: Full functional and signaling tests per sections 7.3 and 7.4 are to be conducted after this test. In addition, a cursory inspection should not reveal any cracked plastic, lifted or delaminating coatings or labels, or paint degradation if the units are painted.

    • 8.2.5 Squeeze Test Procedure: Units (33-36), which have been subjected to chemical stress (para. 8.2.4), are to be subjected to 2,000 cycles. The units need not be powered during test but batteries should be in place along with a battery door if applicable. The thinnest and lightest battery should generally be used. Refer to 12M09175A65 for proper set-up and procedure. Units should be divided by orientation as follows: unit 33, 34-flip/face up, length parallel to tampo head length (perpendicular to hammock length), unit 35, 36-flip/face down, length parallel to tampo head length (perpendicular to hammock length). For MotoCALT units #11 through #14 should be cycled like MotoALT units #33 through #36 respectively. Flip Hyper-extension testing should commence within 2 hours of Squeeze test completion. Requirement: Full functional and signaling tests per sections 7.3 and 7.4 are to be conducted after this test. There should be no outwardly visible signs of electrical or mechanical failure. Refer to 12M09175A65 for information about a simple “1 cycle squeeze test” that can be used to determine if units have failed in the squeeze test.

    • 8.2.6 Flip Cycling

    8.2.6.1 Flip Cycling (Hyperextension)

    Procedure:

    Units #37 through #40 (#11 through #14 for MotoCALT) which have been subjected to chemical stress (para. 8.2.4), are to be placed on a fixture capable of simulating normal flip hyper-extension cycles. These cycles simulate typical usage of a phone with a “clam” form factor by loading the flip as

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    it would be when the phone is pressed against the user’s head to form an acoustic seal. The units are to be subjected to a total of 2500 cycles per 12M09182A40.

    Requirement:

    Full functional and signaling tests per sections 7.3 and 7.4 are to be conducted after this test. All mechanics are expected to maintain functionality, with no loss of detent, cracked or broken plastic.

    8.2.6.2 Flip Cycling

    NOTE: THESE UNITS ARE NOT SUBJECTED TO ANY ENVIRONMENTAL STRESSING PRIOR TO STARTING THIS TEST.

    Procedure:

    Units #41 through #44 (#15 and #16 for MotoCALT) are to be placed on a fixture capable of simulating normal flip cycles. These cycles simulate typical usage of a phone with a “clam” form factor by opening and closing the flip as it would be in normal use. The units are to be subjected to a total of 100,000 cycles per 12M09182A40.

    Requirement:

    Full functional and signaling tests per sections 7.3 and 7.4 are to be conducted after this test. All mechanics are expected to maintain functionality, with no loss of detent, cracked or broken plastic.

    • 8.2.7 Final Parametric & Signaling All units are combined with the main flow for final parametrics, refer to 8.1.9 thru 8.1.13 for procedures.

    8.3 Module III (Finish Module) – Finish / Paint performance

    The purpose of this portion of the test is to demonstrate the product’s finish/paint maintains minimum performance levels. It does not replace product certification requirements. The following stresses are performed on the units #49 through #56 (#17 and #18 for MotoCALT). The units utilized for this module can be non-functional. In other words the units do not have to work, they just need to be complete units.

    • 8.3.1 Thermal Shock Procedure: T/S: Thermal Shock should be completed as referenced in para. 8.1.1. Requirement: Functional testing as defined in paragraph 7.3 is to be conducted after this test. No malfunction or physical deformation should be evident.

    • 8.3.2 Temperature Humidity (+65°C/90% RH, 88hrs) Procedure: Units #49 through #56 (#17 and #18 for MotoCALT) are to be placed on a shelf inside the chamber without piling them up on each other. Product should be fixtured in such a way as to prevent water accumulation on its surfaces during the test. Requirement: This is for the most part an aging environment, one th at will not generally precipitate failures on its own. However, a cursory inspection should not reveal any obvious cosmetic degradation.

    • 8.3.3 “Box of Rocks” Test

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    Procedure:

    Units #49 through #52 (#17 for MotoCALT) are wiped with oleic acid, soaked in temperature/humidity for 2 hours, then vibrated with an abrasive material. Detailed procedures can be found in ED00144

    Requirement:

    Painted surfaces should not show excessive wear, or chipping.

    • 8.3.4 “Dry” Tests The following tests are accomplished in order on units that are “dry” or have not been exposed to chemicals, oils, etc.

      • 8.3.4.1 Flip Cycling Procedure: Units #53 through #56 (#18 for MotoCALT) are to be placed on a fixture capable of simulating normal flip cycles. These cycles simulate typical usage of a phone with a “clam” form factor by opening and closing the flip as it would be in normal use. The units are to be subjected to a total of 5,000 cycles per 12M09182A40. Requirement: All mechanics are expected to maintain functionality, with no loss of detent, cracked or broken plastic.

      • 8.3.4.2 Crosscut Tape Adhesion Procedure: Units #53 through #56 (#18 for MotoCALT) are used for this test per 12M09176A72. Using a razor, scalpel, other sharp knife, cross hatches (# #) are cut into the finish on the various painted/finished pieces. A piece of tape is stuck onto the grid area, pressed down, then removed at as close to a 180 degree angle as possible. The grid area is then examined under microscope to review the paint flaking. Requirement: Painted surfaces should not show excessive wear, or chipping.

      • 8.3.4.3 Abrasion Procedure: Units #53 through #56 (#18 for MotoCALT) are used for this test per 12M09176A72. Using a Norman Abrasion Wear Tester, various painted/finished pieces are exposed to abrasion tape running across the surface. Requirement: Tested surfaces are required to withstand 50 cycles in continuous mode with a 175 gram normal force.

      • 8.3.4.4 Pencil Hardness Procedure: Units #53 through #56 (#18 for MotoCALT) are used for this test per 12M09176A72. Using various hardness pencils, the painted/finished surfaces are tested to see at what hardness the substrate or second layer is compromised.

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    PAGE: 17 of 40

    Requirement:

    Pieces should pass up to at least a hardness level of 5H.

    8.3.4.5 Edge Test

    Procedure:

    Units #53 through #56 (#18 for MotoCALT) are used for this test. The various painted/finished pieces are exposed to a physical bend of 90 degrees. The edge along the bend is then examined for the paint/finish reactions to the sharp bend.

    Requirement:

    Pieces should not have the paint/finish peeling off.

    8.4 Module IV (DTF) – Proto Cert. Verification / Module 1 Drop Test Judgment

    The main purpose of this portion of the test is to demonstrate that the results from the product’s DTF Prototype certification testing are valid. A secondary purpose is that the results from this module can assist in the judgment of “failures” from the Module I drop test. MODULE IV SHOULD NOT BE STARTED UNTIL COMPLETION OF MODULE I DROP 1.

    • 8.4.1 Worst Case Side Determination Worst case side is determined by reviewing the Prototype Certification DTF results for the units under test. (This will be the sides that had the most and earliest failures.) If the results show more than one set of alternating sides that were bad, the units to be tested should be distributed to cover all the “bad” sides. Worst Case Side will be used for the DTF unless Module I drop 1 shows failures. In this case, units can be split up to cover all the problem areas. This does not matter for MotoCALT, as the units are dropped on all 6 sides (2 units with flip open and 2 with flip closed if applicable).

    • 8.4.2 DTF Procedure: The units #25 through #39 (#19 through #22 for MotoCALT) are to be dropped by hand at room temperature. Log the sequence of drops using the table in Appendix Q. Drop testing is to be conducted with a battery attached and the unit turned on. The units will be dropped by hand, in alternating planes as determined in para. 8.4.1 (for example: drop1 -> bottom drop, drop2 -> top drop, drop3 -> bottom drop, …). One cycle is equal to dropping twice (6 times for MotoCALT), once in each of the alternating planes. The drop by hand will attempt to cause the unit to impact on the side held downward and parallel to the floor at the time of release. For the purposes of record keeping the side held parallel to the floor is the plane of drop. It should be noted that the release by hand will often impart some rotation to the product. This rotation causes the drop to be somewhat random and incidental impact of corners and edges to occur. Drop height is to be 4ft. The drop surface will be a tiled concrete. A functional check (per para. 7.3) should be accomplished after each drop cycle. A complete call processing (per para. 7.4) should be accomplished after every 5 cycles (after every 2 cycles for MotoCALT). Requirement: The average drop to failure should be calculated by using a Weibull distribution. The minimum specification is 46 drops to pass (MotoALT) and 45 drops to pass (MotoCALT). The results from Module IV should also be compared to the results from Module I drop 1 to see if similar failures were seen.

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    PAGE: 18 of 40

    • 9 Repair and Replacement Policy Calculation of a failure rate for a product requires that one know the number of device hours of operation elapsed during the test. To maximize the number of device hours in a MotoALT/CALT, product that fails must be repaired and placed back under test as soon as possible. However, the urgency with which repair is pursued will vary with the type of failure. Catastrophic failure modes that can mask other less severe failure modes should be fixed first, while failures that would merely annoy the customer without impeding usage or further testing may not be fixed at all. In some cases these may be fixed as well, in order to capture the defective material for failure analysis and corrective action.

      • 9.1 Aborting MotoALT/CALT If more than 25% of the product in an MotoALT/CALT is out of test for repair at any one time the test should be placed on hold until a sufficient number of units can be returned to the MotoALT/CALT to provide an adequate sample size, or terminated, at the discretion of the ALT site manager.

      • 9.2 Lost days (in ALT failure rate calculations) When a unit is out of the test, the number of lost device days should be calculated and subtracted from the total device days in the MotoALT/CALT for the purposes of calculating the failure rate. For small numbers of units missing for a short time this turns out to be inconsequential to the predicted failure rate. If a unit remains in the MotoALT/CALT with significantly reduced functionality, i.e., no display, can not make or receive calls/pages, or can not turn on, then it shall be counted as a missing unit and information derived from it will be for “For Your Information” only use. Therefore, making such corrections is left to the discretion of the ALT site manager.

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    Appendix A: MotoALT Module I Sequence

    Electrical/Physical Reliability Test (MotoALT)

    MATERIAL or METHODS Specification NO. motoalt 2005 TITLE : MotoALT/CALT 2005 Test Proce dure PRELIMINARY REVISION
    Thermal Shock Parametrics and Functional (Para. 7.2.1 & 7.3) Units #1 thru #24 AND Power On
    Thermal Shock
    Parametrics and Functional
    (Para. 7.2.1 & 7.3)
    Units #1 thru #24
    AND
    Power On Test
    (Para 7.2.2)
    Units #1 thru #24
    (Para 8.1.1)
    Units #1 thru #24
    Sample : 24EA working units
    Allowable failures :
    Functional Test
    (Para 7.3)
    Units #1 thru #24
    10EA((No more than 2EA
    failure w/same mechanism is
    allowed)
    Random Drop
    (Para. 8.1.2)
    Room Temp, 5ft, 6x,
    1x/plane, to vinyl tile,
    Units #1 thru #12
    Shaker Table Vibration
    ESD
    Functional Test
    (Para 8.1.3.1)
    +/-5,15kV
    (Para 7.3)
    Units #1 thru #24
    (Para. 8.1.3.2)
    60min, 30Hz, .060”
    21 units per above Para
    3 units-9,11,15
    Functional Test and Signaling Test
    (Para 7.3 & 7.4)
    Units #1 thru #32
    Dust
    (Para. 8.1.4)
    2sec agitation, 15min dwell, 30
    min test time, 30 min settling
    time
    16 units per above Para.
    Temperature Cycling
    (Para 8.1.5)
    40/75C, 88hrs
    Units #1 thru #12
    Temperature Humidity
    (para 8.1.6)
    65C/90%RH, 88hrs
    Units #13 thru #24
    Functional Test
    (Para 7.3 & 7.4)
    Units #1 thru #24
    Random Drop
    (Para. 8.1.7)
    Room Temp, 5ft, 6x, 1x/plane,
    to vinyl tile,
    Units #13 thru #24
    Functional Test
    (Para 7.3)
    Units #1 thru #24
    ESD
    (Para 8.1.8.1)
    +/-5,15kV
    3 units--12,20,23
    Shaker Table Vibration
    (Para. 8.1.8.2)
    60min, 30Hz, .060”
    21 units per above Para
    Functional Test and Signalling Test
    (Para 7.3 & 7.4)
    Units #1 thru #24
    Parametrics
    advertised cold or -10C
    (Para. 8.1.9)
    Odd numbered units
    Parametrics
    advertised hot or 55C
    (Para. 8.1.9)
    Even numbered units
    Analyze Data and Report
    Analyze Data and Report

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    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 20 of 40

    Appendix B: MotoALT Module II Sequence

    Mechanical Durability /Life cycle Module (MotoALT)

    Parametrics and Functional (Para. 7.2.1 & 7.3) Units #33 thru #48
    Parametrics and Functional
    (Para. 7.2.1 & 7.3)
    Units #33 thru #48

    Sample : 16EA working units

    1 failure is allowed.

    If one item failed from test. It can be tested separately later.

    MATERIAL or METHODS Specification NO. motoalt 2005 TITLE : MotoALT/CALT 2005 Test Proce dure PRELIMINARY REVISION
    Keypad Actuation, (Para. 8.2.3) 30K cycles, Units #45 thru #48
    Keypad Actuation,
    (Para. 8.2.3)
    30K cycles,
    Units #45 thru #48
    Thermal Shock (para 8.2.1) 75C/-40, 27 cycles, 40HR Units #33 thru #48
    Thermal Shock
    (para 8.2.1)
    75C/-40, 27 cycles, 40HR
    Units #33 thru #48
    MATERIAL or METHODS Specification NO. motoalt 2005 TITLE : MotoALT/CALT 2005 Test Proce dure PRELIMINARY REVISION
    Temperature Humidity (para 8.2.2) 65C/90%RH, 48hrs Units #33 thru #48
    Temperature Humidity
    (para 8.2.2)
    65C/90%RH, 48hrs
    Units #33 thru #48
    Chemical Exposure and Dry (Para. 8.2.4) Units #33 thru #40
    Chemical Exposure and Dry
    (Para. 8.2.4)
    Units #33 thru #40
    Hyperextension flip (Para. 8.2.6.1) 2.5K cycles, Units #37 thru #40
    Hyperextension flip
    (Para. 8.2.6.1)
    2.5K cycles,
    Units #37 thru #40
    Flip cycling (Para. 8.2.6.2) 100Kcycles, Units #41 thru #44
    Flip cycling
    (Para. 8.2.6.2)
    100Kcycles,
    Units #41 thru #44
    Squeeze Test (Para. 8.2.5) 2K cycles Units #33 thru #36
    Squeeze Test
    (Para. 8.2.5)
    2K cycles
    Units #33 thru #36
    MATERIAL or METHODS Specification NO. motoalt 2005 TITLE : MotoALT/CALT 2005 Test Proce dure PRELIMINARY REVISION
    Parametrics and Functional (Para. 7.2.1 & 7.3) Units #33 thru #48
    Parametrics and Functional
    (Para. 7.2.1 & 7.3)
    Units #33 thru #48

    _______________________________________________________________________________________________________________________________

    ________________________

    The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

    MATERIAL or METHODS Specification

    MATERIAL or METHODS Specification

     

    NO. motoalt 2005

    TITLE:

    MotoALT/CALT 2005 Test Procedure

    PRELIMINARY

     

    REVISION DATE:

    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 21 of 40

    Appendix C: MotoALT Module III Sequence

    Finishing Test module (MotoALT)

       

    Thermal Shock (para 8.3.1) 75C/-40, 27 cycles, 40HR Units #49 thru #56

     
     
    Thermal Shock (para 8.3.1) 75C/-40, 27 cycles, 40HR Units #49 thru #56 Temperature Humidity (para 8.3.2)

    Temperature Humidity (para 8.3.2) 65C/90%RH, 88hrs Units #49 thru #56

     
    Thermal Shock (para 8.3.1) 75C/-40, 27 cycles, 40HR Units #49 thru #56 Temperature Humidity (para 8.3.2)
    Box of Rocks (para 8.3.3) Units #49 thru #52
    Box of Rocks
    (para 8.3.3)
    Units #49 thru #52
    Box of Rocks (para 8.3.3) Units #49 thru #52

    Flip cycling

    (Para. 8.3.4.1)

    5Kcycles,

    Units #53 thru #56

     
    Thermal Shock (para 8.3.1) 75C/-40, 27 cycles, 40HR Units #49 thru #56 Temperature Humidity (para 8.3.2)

    Cross Cut

    (Para. 8.3.4.2)

    Units #53 thru #56

    Thermal Shock (para 8.3.1) 75C/-40, 27 cycles, 40HR Units #49 thru #56 Temperature Humidity (para 8.3.2)

    Abrasion

    (Para. 8.3.4.3)

    Units #53 thru #56

    Thermal Shock (para 8.3.1) 75C/-40, 27 cycles, 40HR Units #49 thru #56 Temperature Humidity (para 8.3.2)

    Pencil Hardness

    (Para. 8.3.4.4)

    Units #53 thru #56

    Edge Test

    (Para. 8.3.4.5)

    Units #53 thru #56

    8 units of non-working phone

    required.

    1ea failure is allowed.

    _______________________________________________________________________________________________________________________________

    ________________________

    The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

    MATERIAL or METHODS Specification

    MATERIAL or METHODS Specification

     

    NO. motoalt 2005

    TITLE:

    MotoALT/CALT 2005 Test Procedure

    PRELIMINARY

     

    REVISION DATE:

    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 22 of 40

    Appendix D: MotoALT Module IV Sequence

    DTF

    Sample : 8ea working units

    Average DTF needs to be 46 to pass.

    Functional Test and Signaling Test (Para 7.3 & 7.4) Units #25 thru #32

    Worst Case Side Determination (Para. 8.4.1) Review DTF results from Proto Cert

    MODULE I , Drop 1 COMPLETION BEFORE CONTINUING.

    • Functional Test

    after each cycle

    2 drops = 1 cycle

    Functional testing done

    after each cycle. Functional testing and Signaling test after every 5 cycles.

    (Para 7.3)
    (Para 7.3)
    (Para 7.3 and 7.4) after every 5 cycles
    (Para 7.3 and 7.4)
    after every 5 cycles
    DTF (Para. 8.4.2) Room Temp, 4ft, 1x, on each assigned plane (worst case sides) , to
    DTF
    (Para. 8.4.2)
    Room Temp, 4ft, 1x, on each
    assigned plane (worst case
    sides) , to vinyl tile,
    Units #25 thru #32
    • Functional Test and Signalling Test

    Average DTF Calculation Weibull distribution
    Average DTF Calculation
    Weibull distribution

    _______________________________________________________________________________________________________________________________

    ________________________

    The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

    MATERIAL or METHODS Specification

    MATERIAL or METHODS Specification

     

    NO. motoalt 2005

    TITLE:

    MotoALT/CALT 2005 Test Procedure

    PRELIMINARY

     

    REVISION DATE:

    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 23 of 40

    Appendix E: MotoCALT Module I Sequence

    Electrical/Physical Reliability Test (MotoCALT)

    • Sample : 10EA working units Thermal Shock Parametrics and Functional (Para. 7.2.1 & 7.3) Units
    Sample : 10EA working units
    Thermal Shock
    Parametrics and Functional
    (Para. 7.2.1 & 7.3)
    Units #1 thru #10
    AND
    Power On Test
    (Para 7.2.2)
    Units #1 thru #10
    (Para 8.1.1)
    Units #1 thru #10
    Allowable failures : No more
    than 4EA failures
    Functional Test
    (Para 7.3)
    Units #1 thru #10
    Random Drop
    (Para. 8.1.2)
    Room Temp, 5ft, 6x,
    1x/plane, to vinyl tile,
    Units #1 thru #5
    Shaker Table Vibration
    ESD
    Functional Test
    (Para 8.1.3.1)
    +/-5,15kV
    (Para 7.3)
    Units #1 thru #10
    (Para. 8.1.3.2)
    60min, 30Hz, .060”
    9 units per above Para
    Unit #3
    Functional Test and Signaling Test
    (Para 7.3 & 7.4)
    Units #1 thru #10
    Dust
    (Para. 8.1.4)
    2sec agitation, 15min dwell, 30
    min test time, 30 min settling
    time
    8 units per above Para.
    Temperature Cycling
    (Para 8.1.5)
    40/75C, 88hrs
    Units #1 thru #5
    Temperature Humidity
    (para 8.1.6)
    65C/90%RH, 88hrs
    Units #6 thru #10
    Functional Test
    (Para 7.3 & 7.4)
    Units #1 thru #10
    Random Drop
    (Para. 8.1.7)
    Room Temp, 5ft, 6x, 1x/plane,
    to vinyl tile,
    Units #6 thru #10
    Functional Test
    (Para 7.3)
    Units #1 thru #10
    ESD
    (Para 8.1.8.1)
    +/-5,15kV
    1 units-9
    Shaker Table Vibration
    (Para. 8.1.8.2)
    60min, 30Hz, .060”
    9 units from Groups A-J per
    above Para
    Functional Test and Signalling Test
    (Para 7.3 and 7.4)
    Units #1 thru #10
    Parametrics
    advertised cold or -10C
    (Para. 8.1.9)
    Odd numbered units
    Parametrics
    advertised hot or 55C
    (Para. 8.1.9)
    Even numbered units
    Analyze Data and Report

    _______________________________________________________________________________________________________________________________

    ________________________

    The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

    MATERIAL or METHODS Specification

    MATERIAL or METHODS Specification

     

    NO. motoalt 2005

    TITLE:

    MotoALT/CALT 2005 Test Procedure

    PRELIMINARY

     

    REVISION DATE:

    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 24 of 40

    Appendix F: MotoCALT Module II Sequence

    Mechanical Durability /Life cycle Module (MotoCALT)

    • • Sample : 6EA working units Allowable failures : No failures allowed. Parametrics and Functional
    Sample : 6EA working units
    Allowable failures : No failures
    allowed.
    Parametrics and Functional
    (Para. 7.2.1 & 7.3)
    Units #11 thru #16
    Thermal Shock
    (para 8.2.1)
    75C/-40, 27 cycles, 40HR
    Units #11 thru #16
    Temperature Humidity
    (para 8.2.2)
    65C/90%RH, 48hrs
    Units #11 thru #16
    Keypad Actuation,
    (Para. 8.2.3)
    30K cycles,
    Units #11 thru #14
    Chemical Exposure and Dry
    (Para. 8.2.4)
    Units #11 thru #14
    Flip cycling
    (Para. 8.2.6.2)
    100Kcycles,
    Squeeze Test
    (Para. 8.2.5)
    2K cycles
    Units #11 thru #14
    Units #15 and #16
    Hyperextension flip
    (Para. 8.2.6.1)
    2.5K cycles,
    Units #11 thru #14
    Parametrics and Functional (Para. 7.2.1 & 7.3) Units #11 thru #16
    Parametrics and Functional
    (Para. 7.2.1 & 7.3)
    Units #11 thru #16

    _______________________________________________________________________________________________________________________________

    ________________________

    The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

    MATERIAL or METHODS Specification

    MATERIAL or METHODS Specification

     

    NO. motoalt 2005

    TITLE:

    MotoALT/CALT 2005 Test Procedure

    PRELIMINARY

     

    REVISION DATE:

    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 25 of 40

    Appendix G: MotoCALT Module III Sequence

    Finishing Test module (MotoCALT)

       

    Thermal Shock (para 8.3.1) 75C/-40, 27 cycles, 40HR Units #17, #18

     
     
    Thermal Shock (para 8.3.1) 75C/-40, 27 cycles, 40HR Units #17 , #18 Temperature Humidity (para 8.3.2)

    Temperature Humidity (para 8.3.2) 65C/90%RH, 88hrs Units #17, #18

     
    Thermal Shock (para 8.3.1) 75C/-40, 27 cycles, 40HR Units #17 , #18 Temperature Humidity (para 8.3.2)
    Box of Rocks (para 8.3.3) Unit #17
    Box of Rocks
    (para 8.3.3)
    Unit #17
    Box of Rocks (para 8.3.3) Unit #17

    Flip cycling

    (Para. 8.2.6.2)

    40Kcycles,

    Unit #18

     
    Thermal Shock (para 8.3.1) 75C/-40, 27 cycles, 40HR Units #17 , #18 Temperature Humidity (para 8.3.2)

    Cross Cut

    (Para. 8.3.4.2)

    Unit #18

    Thermal Shock (para 8.3.1) 75C/-40, 27 cycles, 40HR Units #17 , #18 Temperature Humidity (para 8.3.2)

    Abrasion

    (Para. 8.3.4.3)

    Unit #18

    Thermal Shock (para 8.3.1) 75C/-40, 27 cycles, 40HR Units #17 , #18 Temperature Humidity (para 8.3.2)

    Pencil Hardness

    (Para. 8.3.4.4)

    Unit #18

    Edge Test

    (Para. 8.3.4.5)

    Unit #18

    2 units of non-working phone

    required.

    Allowable failures : No failures

    allowed.

    _______________________________________________________________________________________________________________________________

    ________________________

    The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

    MATERIAL or METHODS Specification

    MATERIAL or METHODS Specification

     

    NO. motoalt 2005

    TITLE:

    MotoALT/CALT 2005 Test Procedure

    PRELIMINARY

     

    REVISION DATE:

    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 26 of 40

    Appendix H: MotoCALT Module IV Sequence

    DTF

    Sample : 4ea working units

    Average DTF needs to be 45 to pass.

    Functional Test and Signaling Test (Para 7.3 & 7.4) Units #19 thru #22

    Worst Case Side Determination (Para. 8.4.1)

    MODULE I , Drop 1 COMPLETION BEFORE CONTINUING.

    • Functional Test

    after each cycle

    6 drops = 1 cycle

    Functional testing done

    after each cycle. Functional testing and Signaling test after every 2 cycles.

    (Para 7.3)
    (Para 7.3)
    (Para 7.3 and 7.4) after every 2 cycles
    (Para 7.3 and 7.4)
    after every 2 cycles
    DTF (Para. 8.4.2) Room Temp, 4ft, 1x, on each side (6 total) , to vinyl tile,
    DTF
    (Para. 8.4.2)
    Room Temp, 4ft, 1x, on each
    side (6 total) , to vinyl tile,
    Units #19 thru #22
    • Functional Test and Signalling Test

    Average DTF Calculation Weibull distribution
    Average DTF Calculation
    Weibull distribution

    _______________________________________________________________________________________________________________________________

    ________________________

    The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

    MATERIAL or METHODS Specification

    MATERIAL or METHODS Specification

     

    NO. motoalt 2005

    TITLE:

    MotoALT/CALT 2005 Test Procedure

    PRELIMINARY

     

    REVISION DATE:

    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 27 of 40

    Appendix I: Unit Flow Through MotoALT and MotoCALT Module I

    MotoALT

         

    SHAKER ESD

         

    SHAKER ESD

     

    RADIO

    INITIAL DATA

    TEMP. SHOCK

    DROP 1

    1

    DUST

    88

    HOUR

    DROP 2

    2

    P-met’s

             

    Closed Face

           

    1

    R

    Open

    Yes

    +X

    Down

    Cycle

    No

    -X

    Cold

    2

    R

    Closed

    Yes

    +Y

    Open Face

    Cycle

    No

    -Y

    Hot

    Down

    3

    R

    Open

    Yes

    +Y

     

    Cycle

    No

    -Y

    Cold

    4

    R

    Closed

    Yes

    +Z

    Open Face Up Closed Face

    Cycle

    No

    -Z

    Hot

    5

    R

    Open

    Yes

    +Z

    Up Closed Face

    Cycle

    No

    -Z

    Cold

    6

    R

    Closed

    Yes

    +X

    Up Open Face Up

    Cycle

    No

    -X

    Hot

    7

    R

    Open

    Yes

    +Y

     

    Cycle

    No

    -Y

    Cold

    8

    R

    Closed

    Yes

    +Y

     

    Cycle

    No

    -Y

    Hot

    9

    R

    Open

    Yes

    ESD

     

    Cycle

    No

    -Z

    Cold

             

    Closed Face

           

    10

    R

    Closed

    Yes

    +Y

    Down

    Cycle

    No

    -X

    Hot

    11

    R

    Open

    Yes

    ESD

     

    Cycle

    No

    -X

    Cold

    12

    R

    Closed

    Yes

    +X

     

    Cycle

    No

    ESD

    Hot

    13

    R

    Open

    No

    +X

    Open Face

    65

    / 90

    Yes

    -X

    Cold

    Down

             

    Closed Face

           

    14

    R

    Closed

    No

    +X

    Up

    65

    / 90

    Yes

    -X

    Hot

    15

    R

    Open

    No

    ESD

     

    65

    / 90

    Yes

    -Y

    Cold

             

    Closed Face

           

    16

    R

    Closed

    No

    +Z

    Down

    65

    / 90

    Yes

    -Z

    Hot

    17

    R

    Open

    No

    +Z

     

    65

    / 90

    Yes

    -Z

    Cold

    18

    R

    Closed

    No

    +Z

    Open Face Up Closed Face

    65

    / 90

    Yes

    -Z

    Hot

    19

    R

    Open

    No

    +X

    Up Open Face Up

    65

    / 90

    Yes

    -X

    Cold

    20

    R

    Closed

    No

    +X

     

    65

    / 90

    Yes

    ESD

    Hot

    21

    R

    Open

    No

    +Y

    Open Face

    65

    / 90

    Yes

    -Y

    Cold

    Down

             

    Closed Face

           

    22

    R

    Closed

    No

    +Y

    Down

    65

    / 90

    Yes

    -Y

    Hot

    23

    R

    Open

    No

    +Z

     

    65

    / 90

    Yes

    ESD

    Cold

    24

    R

    Closed

    No

    +Z

    Open Face

    65

    / 90

    Yes

    -Z

    Hot

    Down

     

    MotoCALT

         

    SHAKER ESD

         

    SHAKER ESD

     

    RADIO

    INITIAL DATA

    TEMP. SHOCK

    DROP 1

    1

    DUST

    88

    HOUR

    DROP 2

    2

    P-met’s

     
    • 1 Closed

    R

     

    Yes

    +Y

     

    Cycle

    No

    -Y

    Cold

     
    • 2 Open

    R

     

    Yes

    +Z

    Open Face Up Closed Face Up

    Cycle

    No

    -Z

    Hot

     
    • 3 Closed

    R

     

    Yes

    ESD

     

    Cycle

    No

    -Y

    Cold

     
    • 4 Open

    R

     

    Yes

    +Y

    Closed Face

    Down

    Cycle

    No

    -X

    Hot

     
    • 5 Closed

    R

     

    Yes

    +X

    Open Face

    Down

    Cycle

    No

    -X

    Cold

     
    • 6 Open

    R

     

    No

    +Z

    Closed Face

    65

    / 90

    Yes

    -Z

    Hot

     
    • 7 Closed

    R

     

    No

    +Y

    Up Open face Up

    65

    / 90

    Yes

    -Y

    Cold

     
    • 8 Open

    R

     

    No

    +X

     

    65

    / 90

    Yes

    -X

    Hot

     
    • 9 Closed

    R

     

    No

    +X

    Open Face

    Down

    65

    / 90

    Yes

    ESD

    Cold

             

    Closed Face

           

    10

    R

    Open

    No

    +Z

    Down

    65

    / 90

    Yes

    -Z

    Hot

    Approved alternate ESD radios:

    1rst ESD

    MotoALT: 3,4,14 may replace 9 or 11; 19,20,23,24 may replace 15 MotoCALT: 5 may replace 3

    2nd ESD

    MotoALT: 17,18,21 may replace 20 or 23; 1,2, 10 may replace 12 MotoCALT: 6 may replace 9

    _______________________________________________________________________________________________________________________________

    ________________________

    The information contained in this in document is PROPRIETARY to Motorola Inc. and shall not be reproduced or used in part or whole without Motorola’s written consent.

    MATERIAL or METHODS Specification

    MATERIAL or METHODS Specification

     

    NO. motoalt 2005

    TITLE:

    MotoALT/CALT 2005 Test Procedure

    PRELIMINARY

     

    REVISION DATE:

    30-DEC-0

    4

    MEMO:

    ISSUE: O

    PAGE: 28 of 40

    Appendix J: Power Cycling Routine

    Cellular Products: The auto-cycle routine is intended to simulate product operation and provide additional electrical and thermal stress to components while undergoing ALT thermal environments. Since the unit is typically in a test mode while this cycle is active, the unit under test is technically not operating as it would in the field.

    Historically, the time of the cycle has been 6 minutes. The historical routine is discussed below. Due to changes in product over time, most importantly the larger number of output devices and bands, compliance of the autocycle function to ED00230 is now preferred. The preferred autocyle functionality described therein differs fairly significantly from the historical routine. Only products that have previously been ship authorized, and therefore have field proven hardware, should continue to use the historical routine.

    Historical Note(s) about Autocycle: The cycle has historically consisted of three segments referred to as Transmit, Receive and Standby. These intervals are not currently equal in time, this was done for factory efficiency. Since this feature is no longer used in production for burn-in an equal interval of 2 minutes per segment is now preferred.

    TX cycle: The transmit cycle should have the carrier on at the highest rated power step for the duration of the cycle. Some products have more than one final device, in this case the cycle should split this time between the devices. If the device is operated in different modes efforts should be made to operate the device equally in all modes. Frequency selection should be made to avoid standard test channels while in cycling mode. Operating at various frequencies, in the case of multiband phones, is not required unless the above statements are applicable.

    Stand-by cycle: In this mode the product is expected to be in the lowest power state possible while remaining operational.

    RX cycle: This cycle should have most functions of the unit awake but carrier off.

    Indicators/transducers: Indicators and transducers should be turned on during either the TX or RX cycle. Which ones get turned on in which cycle is not dictated. The audio paths should be opened with the volume