Beruflich Dokumente
Kultur Dokumente
Hummel et al.
[45]
Date of Patent:
[56]
PAD
References Cited
U.S. PATENT DOCUMENTS
1,402,117
[75]
4,924,583
3,037,860
Assignee:
21
L N _: 320 945
pp
0
'
57
[22]
Filed:
Mar. 9, 1989
ABSTRACT
1
'
[58]
US. Patent
May 15,1990
Sheet 1 012
4,924,583
US. Patent
2o
May 15,1990
20
Sheet 2 of2
'6
4,924,583 _ '
4,924,583
applications.
SUMMARY OF THE INVENTION
The present invention covers a method of forming
and attaching a friction member to the metal backing
caliper.
thereof;
therein.
In disc brake pads utilized in early disc brake systems,
the friction material was riveted to backing plate which
DESCRIPTION OF THE DRAWINGS
preferably was steel and the assembly was mounted
within a disc brake caliper. One problem associated 40 FIG. 1 represents a plan view of a backing plate
having expanded metal welded to the top surface
with employing rivets to fasten the friction material to
FIG. 2 represents a side view of a backing plate illus
rivet had to reside within the friction material, usually a
trating punches utilized to raise the expanded metal
distance of between 0.125 and 0.500 inches, which ren
dered the portion of the friction material between the 45 above the top surface of the back plate; and
FIG. 3 represents a cross-sectional view of the disc
outer end of the rivet and the backing plate unusable.
brake pad of the present invention in a cure mold.
Accordingly, later developments led to the use of struc
FIG. 4 represents a side view of a backing plate illus
tural adhesives to bond friction material to backing
trating the expanded metal mesh being bent around a
plates for disc brake applications. The bonded friction
rod to raise it above the surface of the backing plate.
material brake pads and shoes had the advantage that
non of the friction material above the surface of the
DESCRIPTION OF THE PREFERRED
backing plate was sacri?ced and the structural adhe
EMBODIMENT
sives which formed the bond, in some applications, had
The disc brake pad of the present invention is manu
a greater resistance to shear failure of the friction mate
factured in a manner which employs a combination of
rial with respect to the backing plate than rivets.
4,924,583
3
top surface (18) of backing plate (12). The expanded
surface (18) and the metal mesh (16). This ensures that
surface (18).
It has been found that the above described process for
terial;
placing the compacted friction material preform in '
the cure mold on top of the expanded metal mesh;
and
applying a combination of heat and pressure to the
4,924,583
therein.
2. The method of forming and attaching a compacted
friction material preform to a backing plate of claim 1
[It
10
terial;
placing the compacted friction material preform in
size.
6
said metal mesh exists substantially in a plane above
35
45
50
55
65