Beruflich Dokumente
Kultur Dokumente
Type MAVS
Check Synchronising Relay
Service Manual
Type MAVS
Check Synchronising Relay
TYPES
CONTENTS
SAFETY SECTION
1.
1.1
1.2
1.3
1.4
1.5
1.6
SETTINGS
Phase angle setting
Dead Line/Live Bus (DL/LB) and Live Line/Dead Bus (LL/DB)
Timer settings
Undervoltage blocking setting (when fitted MAVS 01 only)
Differential voltage blocking (when fitted MAVS 02 only)
AC Auxiliary supply relays
9
9
9
10
10
11
11
2
2.1
2.2
INSTALLATION
General
Storage
11
11
12
3.
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.2
3.3
3.3.1
3.3.2
3.3.3
3.4
3.6
3.7
3.8
3.9
3.11
3.11.1
3.11.2
3.11.3
COMMISSIONING
Commissioning preliminaries
Electrostatic discharges (ESD)
Inspection
Wiring
Earthing
Insulation
Test equipment required (basic)
Preliminary relay settings
Applicable to all relays (MAVS 01, 02 and 03)
Applicable to MAVS 01 relay only
Applicable to MAVS 02 relay only
Preliminary preparation for relay secondary injection tests
Test on under-voltage blocking calibration (MAVS 01 only)
Differential voltage blocking (MAVS02 only)
Tests on DL/LB and LL/DB facilities auxiliary supply relay (all relays)
Slip frequency timer (ts) calibration tests
System checks
Auxiliary supply
VT phasing
External contact wiring/check inhibition
12
12
12
12
12
13
13
13
13
13
13
13
14
14
15
15
17
17
17
17
18
4.
MAINTENANCE
21
5.
5.1
5.2
PROBLEM ANALYSIS
General
Procedure
21
21
21
6.
REPAIRS
24
7.
29
REPAIR FORM
31
4
SAFETY SECTION
This Safety Section should be read before commencing any work on the equipment.
Health and safety
The information in the Safety Section of the product documentation is intended to
ensure that products are properly installed and handled in order to maintain them in
a safe condition. It is assumed that everyone who will be associated with the
equipment will be familiar with the contents of the Safety Section.
Explanation of symbols and labels
The meaning of symbols and labels which may be used on the equipment or in the
product documentation, is given below.
*Note: The term earth used throughout the product documentation is the direct
equivalent of the North American term ground.
Before energising the equipment it must be earthed using the protective earth
terminal, or the appropriate termination of the supply plug in the case of plug
connected equipment. Omitting or disconnecting the equipment earth may cause a
safety hazard.
The recommended minimum earth wire size is 2.5 mm2, unless otherwise stated in
the technical data section of the product documentation.
Before energising the equipment, the following should be checked:
Voltage rating and polarity;
CT circuit rating and integrity of connections;
Protective fuse rating;
Integrity of earth connection (where applicable)
Equipment operating conditions
The equipment should be operated within the specified electrical and environmental
limits.
Current transformer circuits
Do not open the secondary circuit of a live CT since the high voltage produced
may be lethal to personnel and could damage insulation.
External resistors
Where external resistors are fitted to relays, these may present a risk of electric shock
or burns, if touched.
Battery replacement
Where internal batteries are fitted they should be replaced with the recommended
type and be installed with the correct polarity, to avoid possible damage to the
equipment.
Insulation and dielectric strength testing
Insulation testing may leave capacitors charged up to a hazardous voltage. At the
end of each part of the test, the voltage should be gradually reduced to zero, to
discharge capacitors, before the test leads are disconnected.
Insertion of modules and pcb cards
These must not be inserted into or withdrawn from equipment whilst it is energised,
since this may result in damage.
Fibre optic communication
Where fibre optic communication devices are fitted, these should not be viewed
directly. Optical power meters should be used to determine the operation or signal
level of the device.
Older Products
Electrical adjustments
Equipments which require direct physical adjustments to their operating mechanism to
change current or voltage settings, should have the electrical power removed before
making the change, to avoid any risk of electric shock.
Mechanical adjustments
The electrical power to the relay contacts should be removed before checking any
mechanical settings, to avoid any risk of electric shock.
Draw out case relays
Removal of the cover on equipment incorporating electromechanical operating
elements, may expose hazardous live parts such as relay contacts.
Insertion and withdrawal of extender cards
When using an extender card, this should not be inserted or withdrawn from the
equipment whilst it is energised. This is to avoid possible shock or damage hazards.
Hazardous live voltages may be accessible on the extender card.
Insertion and withdrawal of heavy current test plugs
When using a heavy current test plug, CT shorting links must be in place before
insertion or removal, to avoid potentially lethal voltages.
Technical Specifications
Protective fuse rating
The recommended maximum rating of the external protective fuse for this equipment
is 16A, Red Spot type or equivalent, unless otherwise stated in the technical data
section of the product documentation.
Insulation class: IEC 61010-1: 1990/A2: 1995
Class I
EN 61010-1: 1993/A2: 1995
Class I
Installation
Category
(Overvoltage):
Environment:
Compliance is demonstrated by
reference to generic safety
standards.
Product safety:
73/23/EEC
Compliance is demonstrated
by reference to generic safety
standards.
Section 1.
1.1
SETTINGS
Example
0
0
<
>
2.5
5
0
0
0
IN
<
>
<
10
= 5 + 5 + 20 = 30
20
40
OUT DL/LB
The relay will reset at setting +0, 2 (or 5%), whichever is greater. It will operate
at typically 97% of the actual reset level.
1.2
which allows the customer to set these features to phase-to-phase operation Vn (Ph)
or phase-to-neutral Vn ( ) operation depending upon the application. (Note that if
Vn (Ph) is selected the relay must be connected to phase-to-phase volts, and if Vn ( )
is selected the relay must be connected to phase-to-neutral volts).
When either the DL/LB or LL/DB features are switched in and the relevant Vn (Ph) or
Vn ( ) setting is chosen, the line or bus is considered to be live above 40% of rated
voltage and dead below 15% of rated voltage.
Example
Vn (Ph)
>
Vn ( )
IN
>
OUT DL/LB
IN
<
OUT LL/DB
1.3
Timer settings
The timer setting is achieved using the slider switches in the lower left hand box on
the relay nameplate. The feature is marked:
t = s
indicating that the timer setting is the sum of settings on the slider switches marked
0.5s, 1s, 2s, 4s and 8s. The infinity setting is used when the phase comparison
feature is not required.
t = s
Example
0
0
0
0
0
0
<
<
>
<
>
<
8
4
2
1
0.5
t = 4 + 1 = 5 seconds
Example
0.5
1
2
4
8
Vn ( )
>
>
<
<
>
<
0
0
0
0
0
Vn (Ph)
Vs = (77 + 2 + 4)% Vn ( )
Settings indicate that the undervoltage block feature is set to 83% of phase-to-neutral
voltage.
The relay will block at setting 5% of setting. If undervoltage settings in excess of
90% of rating are considered, it is important to appreciate that the blocking will be
typically reset 2V above the actual blocking level for phase-neutral operation and 1V
above the actual blocking level for phase-phase operation. This parameter is
important if the system is expected to run nominally at less than rated voltage; the
under voltage blocking setting should be chosen to ensure that the blocking is reset
below the minimum operating voltage of the system.
10
1.5
Example
0
0
0
0
0
Vn (Ph)
<
<
>
<
>
>
0.5
1
2
4
8
Vn ( )
Vs = (2 + 8)% Vn ( )
Settings indicate that the differential voltage blocking feature is set to 10% of phaseto-neutral voltage.
Over the setting range of 2% 10%, the relay will block at setting 2% of rating.
The 0.5% and 1.0% switch positions are designed to give the user a fine control over
the differential voltage settings, and it is not recommended that these lowest settings
are used in isolation. Resetting will occur within 2V (or 50%) of actual blocking
whichever is greater.
1.6
Section 2
2.1
INSTALLATION
General
Protective relays, although generally of robust construction, require careful treatment
prior to installation and a wise selection of site. By observing a few simple rules the
possibility of premature failure is eliminated and a high degree of performance can
be expected.
The relays are either despatched individually or as part of a panel/rack mounted
assembly, in cartons specifically designed to protect them from damage.
Care must be taken when unpacking and installing the relays so that none of the
parts are damaged or their settings altered and they must at all times be handled by
skilled persons only.
11
Carefully examine the module and case to see that no damage has occurred during
transit. Check that the relay serial number on the module, case and cover are
identical and that the model number and rating information are correct.
Carefully remove any elastic bands/packing fitted for transportation purposes.
Relays which have been removed from their cases should not be left in situations
where they are exposed to dust or damp. This particularly applies to installations
which are being carried out at the same time as constructional work.
2.2
Storage
If relays are not installed immediately upon receipt they should be stored in a place
free from dust and moisture in their original cartons and where de-humidifier bags
have been included in the packing they should be retained. The action of the dehumidifier crystals will be impaired if the bag has been exposed to ambient
conditions and may be restored by gently heating the bag for about an hour, prior to
replacing it in the carton.
Dust which collects on a carton may, on subsequent unpacking, find its way into the
relay; In damp conditions the carton and packing may become impregnated with
moisture and the de-humidifying agent will lose its efficiency.
Storage temperature 25C to +70C
2.3
Site
The installation should be clean, dry and reasonably free from dust and excessive
vibration. The site should preferably be well illuminated to facilitate inspection.
An outline diagram is normally supplied showing panel cut-outs and hole centres.
For individually mounted relays these dimensions will also be found in the relevant
publication.
Publication R7012 is a parts catalogue and assembly instructions. This document will
be useful when individual relays are to be assembled as a composite rack or panel
mounted assembly.
Section 3.
COMMISSIONING
3.1
Commissioning preliminaries
3.1.1
3.1.2
Inspection
Carefully examine the module and case to see that no damage has occurred during
transit. Check that the relay serial number on the module, case and cover are
identical, and that the model number and rating information are correct.
3.1.3
Wiring
Check that the external wiring is correct to the relevant relay diagram or scheme
diagram. The relay diagram number appears inside the case.
12
If test block type MMLG is provided, the connections should be checked to the
scheme diagram, particularly that the supply connections are to the live side of the
test block (coloured orange) and with terminals allocated with odd numbers (1, 3, 5,
7, etc). The auxiliary supply voltage to the scheme should be routed via test block
terminals 13 and 15.
3.1.4
Earthing
Ensure that the case earthing connection above the rear terminal block, is used to
connect the relay to a local earth bar.
3.1.5
Insulation
The relay, and its associated wiring, may be insulation tested between:
3.3
3.3.1
3.3.2
3.3.3
13
Differential Voltage Blocking, Vn(Ph) or Vn( ) : set to the Ph-Ph or Ph-N connection as
required in the application and the same as that selected in 3.3.1 above.
3.4
3.4.1
Isolate the wiring from the BUS and LINE VTs from the relay (using MMLG test
block, or other test facilities, if fitted).
3.4.2
Isolate as necessary and monitor the state of the relay output contacts.
Two changeover contacts are provided on each relay, wired to the relay case
terminals as follows
Contacts
RL1/1
RL1/2
Normally open
Normally closed
TMLS 1 & 3
TMLS 3 & 5
2&4
4&6
Check that with no LINE/BUS supplies to the relay, contact states are as above.
3.4.3
Connect the appropriate dc (or ac) auxiliary supply at relay rated voltage, to
terminals 13 (+ve) and 14 (ve) of the relay. The rated voltage is given on the relay
nameplate as a dual rating, e.g. Vx = 110/125V, followed by a dc or ac symbol.
Any voltage within the range may be accepted as the normal rated voltage.
3.5
3.5.1
Connect the appropriate ac supplies from the terminal circuit (see Figs 1 or 2) to the
LINE VT and BUS VT INPUT terminals to the relay (terminals 27, 28 and 21, 22
respectively). The input circuits within the relay are isolated from each other, so
ensure the common point of the two test supplies are taken to both terminal 28 and
terminal 22.
3.5.2
Supply the voltages on 27 and 21 with the rated Ph-N or Ph-Ph voltage (as selected
on the relay, in section 3.3.1) of 63.5/110V (50Hz relay) or 69.3/120V (60Hz
relay). With these voltages IN-PHASE, (check no voltage exists between terminals 27
& 21), check that the output relay operates and the contacts change their state from
that above and the RELAY OPERATED LED indication is given.
3.5.3
Make the LINE VOLTS (terminal 27) lead the BUS VOLTS (terminal 21) until the relay
just resets. This should occur at the selected Relay Phase Angle Setting, with a
tolerance of +0 2 (or 0, 5%, whichever is the greater). A further tolerance of 2
should be allowed for site inaccuracies of phase angle measurement or calculation).
Reduce the phase angle difference until the relay just picks-up. The pick-up angle
should be within 10% of the reset angle.
3.5.4
3.6
3.6.1
3.6.2
With both supplies as in section 3.5 IN-PHASE, reduce the voltage on terminal 27
until the relay operated LED goes off. This should occur at 5% of the nominal
undervoltage level.
e.g. Undervoltage setting
Increase the voltage until the relay just operates again. The measured voltage should
be within +2.5V of that measured in 3.6.2 above.
3.6.4
Repeat 3.6.2 and 3.6.3 for a reduction in terminal 21 voltage, with terminal 27
maintained at rated voltage Vn.
3.7
3.7.1
Set the differential voltage blocking selection switches to the desired setting, Vs.
Vs = V% Vn.
Note:
3.7.2
Set both supplies, as in Section 3.5 to the rated voltage (Ph-Ph or Ph-N, as selected).
3.7.3
Connect a voltmeter across terminals 27 and 21 and adjust the test circuit to give the
IN-PHASE condition (Note: zero volts obtained on voltmeter).
3.7.4
Reduce any one supply until the relay operated LED goes off. Note the differential
voltage on the voltmeter. This should correspond to the differential voltage setting
which is expressed on the relay as a percentage of the selected Ph-N or Ph-Ph rated
voltage, with a tolerance of 2% of rating.
e.g. Vs = V% Vn
See example in section 1.5
VS = (2 + 8)% VN = 10% VN
If Vn (Ph) selected:
V Difference
If Vn ( ) selected:
V Difference
3.7.5
Increase the lowered voltage until it operates again. This should occur before the
differential is reduced by more than 2.0V (or 50% of the actual differential,
measured in 3.7.4 above, whichever is the greater).
3.8
Tests on DL/LB and LL/DB facilities auxiliary supply relay (all relays)
(See Section 1.2 for basic facilities)
Set the switches to the application requirement and apply voltages to the LINE and
BUS voltage inputs according to the relevant table below for the selected switch
positions. Note that the relevant relay operation or no operation is given by noting
the relay operation LED indicator.
15
3.8.1
In
Out
DL/LB
Out
In
LL/DB
Out
Out
No
No
No
No
No op
Operation
No op
Operation
No
No
No
No
op
op
op
op
No op
Operation
No op
Operation
No
No
No
No
op
op
op
op
No
No
No
No
op
op
op
op
In
Out
DL/LB
Out
In
LL/DB
Out
Out
Operation
No op
No op
No op
Operation
Operation
No op
Operation
Operation
No op
No op
No op
Operation
Operation
No op
Operation
Operation
No op
No op
No op
Operation
No op
No op
No op
Line volts
Bus volts
(Termls 27/28) (Termls 21/22)
Rated V
Ph-Ph or Ph-N
40%
15%
40%
15%
rated,
rated,
rated,
rated,
in-phase
in-phase
anti-phase
anti-phase
op
op
op
op
Bus volts
Line volts
(Termls 21/22) (Termls 27/28)
Rated V
Ph-Ph or Ph-N
40%
15%
40%
15%
rated,
rated,
rated,
rated,
in-phase
in-phase
anti-phase
anti-phase
MAVS 03 only
DL/LB Switch
LL/DB Switch
Selected mode
Line volts
Bus volts
(Termls 27/28) (Termls 21/22)
Rated V
Ph-Ph or Ph-N
40%
15%
40%
15%
rated,
rated,
rated,
rated,
in-phase
in-phase
anti-phase
anti-phase
Bus volts
Line volts
(Termls 21/22) (Termls 27/28)
Rated V
Ph-Ph or Ph-N
40%
15%
40%
15%
rated,
rated,
rated,
rated,
in-phase
in-phase
anti-phase
anti-phase
Notes on tables
Where:
50Hz relay
Rated V =
40% rated =
15% rated =
60Hz relay
Ph-Ph
Selected
Ph-N
Selected
Ph-Ph
Selected
Ph-N
Selected
110V
44V
16.5V
63.5V
25.4V
9.53V
120V
48V
18V
69.3V
27.7V
10.4V
16
and: In-phase
Anti-phase
3.9
180
OR
fslip = 1 x x freference ,
ts
180
fnominal
ts
freference
fnominal
where:
3.9.1
With both voltages of the test circuit to the BUS and LINE relay inputs IN-PHASE
(or as defined in section 3.8.3 as nominally in-phase) and both at nominal voltages
(Ph-Ph or Ph-N), check that the relay operated LED is on.
3.9.2
Arrange a pole of a double pole on-off switch to isolate either one of two supplies to
the relay. Arrange the other pole to start an interval timer when the switch is closed.
Connect a contact of the output relay, RL1, to stop the timer when the relay operates.
(Contact terminals are given in Section 3.4.2).
3.9.3
Set the required time delay setting on the relay t = s (seconds) as given in
Section 1.3
3.9.4
With the switch open, check the relay operate LED is off. Close the switch and note
the relay operating time. This should be within 5% (or 50ms, whichever is the
greater) of the set operating time, ts.
3.10
3.11
System checks
3.11.1
Auxiliary supply
Check that the rated dc (or ac) auxiliary supply voltage appears on terminals 13 and
14 of the relay.
3.11.2
VT phasing
Correct phasing of the LINE and BUS VTs is essential. Adequate checks should be
carried out to ensure that designated secondary windings correspond to the
17
appropriate primary phases. Similar phase to phase (or phase to neutral) connections
must be chosen for the BUS and LINE VT inputs to the relay, with the lowest terminal
number in each case (terminals 21 and 27 respectively) being of the same sense.
This may be checked by the following methods, if practicable for the site application.
Generator synchronising check applications - where it is possible to isolate the BUS
section and associated VTs from the main system (i.e. DEAD BUS STATE):
select the LL/DB IN and DL/LB out switch position on the relay. With the
generator running and producing rated voltage, close the associated circuit
breaker to energise the BUS section. Check that rated voltage appears across
terminals 21 and 22 of the relay, and similarly across terminals 27 and 28.
Check that voltage between 21 and 27 is nominally zero, and that it is similarly
zero across terminals 22 and 28 of the relay. Check also that rated voltage
appears across 21 and 28 - if not it means that both VT secondary windings are
fully isolated from each other. If the latter is the case, the above voltage checks
should be repeated with a temporary link across terminals 22 and 28 to tie both
outputs. (Note: It is common UK practice to earth each group of VTs, or CTs, at
one point, therefore, both sets are effectively tied together)
revert the LL/DB and DL/LB switches to their required state if different from the
above.
select the DL/LB IN and LL/DB OUT switch position on the relay
remove the generator winding links and close the associated circuit breaker to
energise the generator VT section. Check the voltages between the relay
terminals as given in section (a) above
revert the LL/DB and DL/LB switches to their required state. Open the circuit
breaker and replace the winding links.
Auto or system reclose check applications where either the LINE, or the BUS may be
isolated to a DEAD state:
3.11.3
select the appropriate LL/DB or DL/LB setting on the relay. Close the associated
circuit breaker to energise both the LINE and the BUS from the single source
check the voltages between the relay terminal as given in section (a) above
18
Relay
terminals
3 phase 440V
incoming
supply
21
Y
250V
V1
B
N
22
V3
N
Link incoming
neutral and
outgoing yellow
phase to
produce a
common voltage
reference
B
Y
R
3 phase 440/110V phase shifter
N
B
Y
R
27
110V
V2
28
Adjust V1 and V2 to the required relay rated voltage (dependent on relay terminals used) using the two
variacs.
To check that V1 and V2 are in phase, V3 should be zero when V1 = V2 both in voltage and phase
relationship.
This circuit can be used for all checks on a disconnected relay.
19
A
440V
3Ph
4 wire
supply
A
VCOM.
VCOM.
N
C
B
C
V3
V1
V2
VCOM.
V3
V1
V3
V2
V1
V1
V2
V2
Vectors Formed:
B
V1
V1
V2
V1 Leads V2
V2
V1
V2
Method:
1) Reduce all variacs to min
Ph-Nvolts.
2) Increase A phase variac to
give relay rated volts on
V1 and V2.
V1 Leads V2
V2
V1
V2
120
V1
V2
Note: Connect V1 to terminal 27 and V2 to terminal 21 (common to terminals 28 and 22) for V line
leads V bus.
Connect V1 to terminal 21 and V2 to terminal 27 (common to terminals 28 and 22) for V line
lags V bus.
METHOD 2
V2
V1
C
METHOD 3
V1
V2
C
V1
V2
COM
V2
V1
For V1 lag V2 use
as shown.
For V1 leads V2 connect
variac A-C.
20
Section 4.
MAINTENANCE
Section ref.
3.2.2
Prelim. preparation
3.3.1
3.3.2
3.3.3
3.4
3.5
Under-voltage blocking
3.6
Differential V. blocking
DL/LB, LL/DB facilities
3.7
3.8.1
3.8.2
3.8.3
3.9
Disconnection of supplies
3.10
Section 5.
5.1
PROBLEM ANALYSIS
General
The level of problem analysis provided here is restricted by the need to re-calibrate
the relay when a major printed circuit board or voltage transformer is replaced.
The recalibration procedure requires stable ac supplies with fine control and accurate
phase angle adjustment and measurement. Since these facilities are unlikely to be
available on site, it is recommended that the relay is returned to the factory if a
problem occurs.
In order to prevent the unnecessary return of a relay, the following procedure has
been produced to establish basic relay performance.
5.2
Procedure
5.2.1
The following procedure assumes the relay has been removed from the system and is
available for energisation on an isolated dc supply with two ac voltage supplies of
rated frequency available. (Note - where an ac auxiliary relay is concerned, a third
isolated voltage supply of rated voltage and frequency is required instead of the dc
supply. One of the ac voltage supplies already available may be used provided it
meets the power requirements of the relay and consideration is given to earthing
arrangements when auxiliary equipment is connected to the relay).
5.2.2
21
Ph-N
Ph-N (if fitted)
5.2.4
5.2.5
Apply rated ac voltage at rated frequency to terminals 27 and 28. Ensure the two
voltage inputs are in-phase.
5.2.6
The LED should come ON and the output relay should pick-up. Check with a
multimeter or digital voltmeter, set to measure resistance, that the normally-open
contacts across terminals 1 and 3, and across terminals 2 and 4, are closed.
5.2.7
Change the timer setting (ts) to 10 seconds. Switch off one ac supply and then
re-apply it. The relay should operate after a time delay (approximately 10 seconds).
5.2.8
5.2.9
Reverse the connections to terminals 21 and 22. This will effectively provide two ac
voltages in direct anti-phase. The output relay should not operate and the LED should
remain OFF.
Low voltage level detectors (all versions):
Steps 5.2.10 to 5.2.14 establish operation of the dead line/live bus and live line/
dead bus features.
5.2.10
Switch IN the dead line/live bus (DL/LB) feature with phase-neutral operation
selected.
5.2.11
Reduce the ac input voltage to 10V across terminals 27, 28. The LED will come ON
and the output relay will operate.
Increase this voltage to 25V: the relay will reset and the LED will go OFF.
5.2.12
Switch OUT the DL/LB feature, and switch IN the live line/dead bus (LL/DB) feature
with phase-phase operation selected.
5.2.13
Return the ac voltage across terminals 27, 28 to rated phase-phase voltage. Reduce
the ac voltage across terminals 21, 22 to 16.5V. The relay will operate and the LED
will come ON.
Increase the ac voltage across 21, 22 to 44V, the relay will reset and the LED will go
OFF.
5.2.14
Switch OUT the LL/DB feature and return the voltage across 21, 22 to rated phaseneutral voltage.
For MAVS 01 Relays only:
Steps 5.2.15 to 5.2.18 give a basic check of the undervoltage blocking option
available on MAVS 01 only.
5.2.15
Repeat steps 5.2.3, 5.2.4 and 5.2.5; the relay will operate and the LED will be ON.
5.2.16
Reduce the ac voltage across terminals 21, 22 to 52V for 50Hz relays (57V for
60Hz relays) and check that the relay is blocked and the LED OFF.
5.2.17
Increase the voltage across 21, 22 to 58V for 50Hz relays (64V for 60Hz relays)
and check that the relay is operated and the LED ON.
5.2.18
Repeat steps 5.2.3, 5.2.4 and 5.2.5; the relay will operate and the LED will be ON.
5.2.20
Reduce the ac voltage across terminals 21, 22 to 55V for 50Hz relays (60V for
60Hz relays). The relay will be blocked and the LED will go OFF.
5.2.21
Increase the voltage across 21, 22 to 62V for 50Hz relays (68V for 60Hz relays)
and check that the relay is operated and the LED ON.
Return the voltage to the rated phase-neutral value.
5.2.22
Increase the ac voltage across terminals 27, 28 to 72V for 50Hz relays (78V for
60Hz relays) and check that the relay is blocked and the LED OFF.
5.2.23
Reduce the voltage across 27, 28 to 65V for 50Hz relays (71V for 60Hz relays) and
check that the relay is operated and the LED ON.
Return the voltage to the rated phase-neutral value.
5.3
Replaceable parts
5.3.1
The only part of MAVS which can be replaced without recalibration is the small
printed circuit board ZG0907 containing heat sink mounted power transistor TR1
and resistor R1. This is fitted in the ventilated enclosure at the rear of the relay. The
following procedure will determine if a problem exists on this printed circuit board.
Access is required within the relay and it may be necessary to remove the fixing
screws to the main printed circuit board(s). (Note - PCB ZG0907 is not used on 30/
34V dc relays).
5.3.2
WARNING:
In order to prevent damage to the relay, if printed circuit boards have been taken off
their mountings, ensure they do not short to other parts of the relay. In particular, the
screening plates mounted between the main printed circuit boards and the relay case
are connected to 0V.
5.3.4
Inspect printed circuit boards for signs of damage, overheating, open-circuit wiring to
loop and bead connections, taking care not to stress any of the wiring joints.
5.3.5
If there are no obvious signs of damage, connect a digital voltmeter, set to read dc
volts, across loop and bead connectors 5(+) and 6() on printed circuit board
ZJ0055.
5.3.6
Apply rated auxiliary volts across terminals 13(+) and 14(). The digital voltmeter
should read rated auxiliary volts. If no voltage reading is obtained, remove the
auxiliary supply, and check the wiring:
Terminal 13 to loop & bead connector 5 (ZJ0055)
Terminal 14 to loop & bead connector 6 (ZJ0055)
5.3.7
Connect the digital voltmeter across loop and bead connectors J(+) and H() on
printed circuit board ZJ0055. The voltmeter should read a dc voltage just below the
input voltage on terminals 13 and 14. If no volts are measured, overheating should
be evident on printed circuit board ZJ0055.
23
5.3.8
Connect the digital voltmeter across loop and bead connectors L(+) and H() on
printed circuit board ZJ0055. A reading should be obtained as follows:
39V dc for 48/54V dc relay
47V dc for other auxiliary ratings.
If no volts are obtained, again evidence of overheating should be visible. If printed
circuit board ZJ0055 shows no such signs, printed circuit board ZG0907 is suspect.
Remove the auxiliary supply and check the wiring:
PCB ZJ0055
PCB ZG0907
Loop/bead connector J
to
Loop/bead connector C
Loop/bead connector K
to
Loop/bead connector B
Loop/bead connector L
to
Loop/bead connector E
Note that the components on ZG0907 are power components designed to dissipate
heat under normal operation. Any problem in this area is likely to cause overheating
which should be obvious.
5.3.9
removing the wires to loop and bead connectors J, K and L on printed circuit
board ZJ0055.
(ii) removing the four fixing screws to the black plastic rear mounting.
It is important to quote the serial number and model number of the relay if a
replacement part is required.
Section 6.
REPAIRS
Should the need arise for the equipment to be returned to ALSTOM T&D Protection &
Control Ltd for repair, then the form at the back of this manual should be completed
and sent with the equipment together with a copy of any commissioning test results.
24
Figure 3
Application Diagram: check synchronising relay with under voltage blocking Type MAVS 01
25
14
22
28
13
21
27
Case earth
22
21
28
27
Phase rotation
Long terminals.
Vu
Vu
Undervoltage
detectors
Case earth
(see Note 2)
Bus volts
Line volts
(c)
(b)
1. (a)
Notes:
=1
Vu
Vu
&
&
Block
LL/DB
DL/LB
Level detector
Undervoltage
detectors
Ref
RL1
2
Power
supply
circuits
RL1/2
RL1/1
14
13
Vx
Output
contacts
(See Note 4)
Rext
Figure 4 Application Diagram: check synchronising relay with differential voltage blocking
Type MAVS 02
26
14
22
28
13
21
27
Case earth
22
21
28
27
Phase rotation
Vu
Vu
=1
Differential voltage
detectors
Undervoltage
detectors
Case earth
(see Note 2)
Bus volts
Line volts
(c)
(b)
1. (a)
Notes:
Ref
&
&
Block
LL/DB
DL/LB
Level detector
t
RL1
2
Power
supply
circuits
RL1/2
RL1/1
14
13
Vx
Output
contacts
(See Note 4)
Rext
27
14
22
28
13
21
27
Case earth
22
21
28
27
Phase rotation
Long terminals.
Vu
Vu
Undervoltage
detectors
Case earth
(see Note 2)
Bus volts
Line volts
(c)
(b)
1. (a)
Notes:
=1
Ref
&
&
Block
LL/DB
DL/LB
Level detector
RL1
2
Power
supply
circuits
RL1/2
RL1/1
14
13
Vx
Output
contacts
(See Note 4)
Rext
28
Section 7.
Site
Location
Model No.
Diagram
Serial No.
Volts dc
Volts Ph
Hz
Volts N
Hz
Lead
LED off
Lag
LED on
5
7.5
10
15
25
45
82.5
Slip frequency timer
Setting
0
0.5
1.0
2.0
4.0
8.0
15.5
Infinity
LED on Vn (E.F.)
LED off Vn (E.F.)
LED on Vn (Ph)
LED off Vn (Ph)
LL/DB
LED on Vn (E.F.)
LED off Vn (E.F.)
LED on Vn (Ph)
LED off Vn (Ph)
29
LED off
LED on
LED off
VL
LED on
LED off
LED on
* Ph N 77%
Ph Ph 77.5%
78%
79%
81%
85%
92.5%
LED off
VL
LED on
LED off
LED on
0.5%
Ph Ph
1.0%
2.0%
4.0%
8.0%
10.0%
* Delete as appropriate
_____________________________________
Commissioning Engineer
______________________________________
Customer Witness
_____________________________________
Date
______________________________________
Date
30
REPAIR FORM
Please complete this form and return it to ALSTOM T&D Protection & Control Ltd with the
equipment to be repaired. This form may also be used in the case of application queries.
Contract Ref:
___________________________
Serial No:
Date:
___________________________
1.
__________________
DC volts
AC current
Frequency
_____________
2.
3.
4.
Yes/No
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
5.
continued overleaf
31
6.
7.
8.
Yes/No
Intermittent
Yes/No
Time delayed
Yes/No
(Delete as appropriate).
By how long?
___________
9.
______________________________________
Signature
_______________________________________
Title
______________________________________
Name (in capitals)
_______________________________________
Company name
32
33
34
35
Publication R8045E
Printed in England.