Beruflich Dokumente
Kultur Dokumente
The Buckling Behavior of Pipes and Its Influence on the Axial Force Transfer in
Directional Wells
E. Kuru, SPE, A. Martinez, SPE, and S. Miska, SPE, The University of Tulsa, and W. Qiu*, SPE, Baker Oil Tools
*IADC Member
Copyright 1999, SPE/IADC Drilling Conference
This paper was prepared for presentation at the 1999 SPE/IADC Drilling Conference held in
Amsterdam, Holland, 911 March 1999.
This paper was selected for presentation by an SPE/IADC Program Committee following
review of information contained in an abstract submitted by the author(s). Contents of the
paper, as presented, have not been reviewed by the Society of Petroleum Engineers or the
International Association of Drilling Contractors and are subject to correction by the author(s).
The material, as presented, does not necessarily reflect any position of the SPE or IADC, their
officers, or members. Papers presented at the SPE/IADC meetings are subject to publication
review by Editorial Committees of the SPE and IADC. Electronic reproduction, distribution, or
storage of any part of this paper for commercial purposes without the written consent of the
Society of Petroleum Engineers is prohibited. Permission to reproduce in print is restricted to
an abstract of not more than 300 words; illustrations may not be copied. The abstract must
contain conspicuous acknowledgment of where and by whom the paper was presented. Write
Librarian, SPE, P.O. Box 833836, Richardson, TX 75083-3836, U.S.A., fax 01-972-952-9435.
Abstract
An experimental set-up was built at the University of Tulsa to
study buckling and post-buckling behavior of pipes
constrained in a straight horizontal and curved wellbores.
Experiments were conducted to investigate the axial force
transfer with and without static internal pressure. Different
stages of buckling phenomena and their relation to the axial
force, the pipe diameter (1/4 and 3/8) and the pipe endsupport conditions have also been investigated. Experimental
results have shown that the buckling load is a strong function
of the pipe diameter and the pipe end-support conditions.
Static internal pressure appears to have insignificant influence
on the buckling behavior of pipes.
A brief review of recently developed mathematical
models to predict buckling behavior of pipes in inclined,
curved and horizontal sections of wellbore is also presented.
Applications of the current theory are presented by using
recently developed computer simulator. Results of the
theoretical analysis have confirmed the versatility and
effectiveness of computer simulator for better understanding
and solving buckling related problems in the field.
Introduction
Tubular buckling may cause problems such as deviation
control while drilling, ineffective axial load transfer to the bit,
and even tubular failure. Problems become even more severe
in extended-reach/horizontal wells and coiled tubing
operations. Considering the importance of the subject matter,
buckling behavior of tubulars has long been under
investigation by many researchers. Numerous models have
been published regarding the buckling and post-buckling
behavior of pipes confined in a wellbore.
SPE/IADC 52840 THE BUCKLING BEHAVIOR OF PIPES AND ITS INFLUENCE ON THE AXIAL FORCE TRANSFER IN DIRECTIONAL WELLS
SPE/IADC 52840 THE BUCKLING BEHAVIOR OF PIPES AND ITS INFLUENCE ON THE AXIAL FORCE TRANSFER IN DIRECTIONAL WELLS
Fs = 2
EI w sin
r
(1)
*
F = 1.875 F s
(2)
Fh = 2 2 Fs
(3)
F s , cw =
*
cw
F h , cw =
r R2 w sin
2 EI
1+ 1+
rR
EI
7.04 EI
r R 2 w sin
1+ 1+
rR
3.52 EI
r R2 w sin
8 EI
1+ 1+
rR
2 EI
(4)
(5)
(6)
N=
r F2
4 EI
(7 )
SPE/IADC 52840 THE BUCKLING BEHAVIOR OF PIPES AND ITS INFLUENCE ON THE AXIAL FORCE TRANSFER IN DIRECTIONAL WELLS
N = wsin
(8)
16 4 EIr A2 2 4 2z
2z
2z
A cos
N=
+ 3sin2
4 cos2
4
p
p
p
p
2
2
4 rF A
2 2z
+
+ wsin cos
(9)
cos
2
p
p
r 2
N = F + w sin cos
4 EI
(10)
F
N = + wsin
R
N=
(11)
16 4 EIr A2 2 4 2s
2s
2s
A cos
+ 3sin2
4 cos2
4
p
p
p
p
4 2 r A2
2s F
EI
+
+ + wsin cos
F + 2 cos2
2
p R
p
N=
+ 2 F + 2 + + wsin cos
4
p
p R R
(12)
(13)
Computer Program
In order to conduct axial force simulation the contact force
between the drill pipe and the borehole wall must first be
calculated. The calculation of contact force depends upon the
well pattern as well as the configuration of the drill pipe.
Assuming the friction force between the borehole wall and the
buckled tubing acts parallel to the tangential direction of the
centerline of the wellbore, the static equilibrium of forces in
the axial direction (centerline of the borehole) gives:
dF
= N w cos
ds
(14)
SPE/IADC 52840 THE BUCKLING BEHAVIOR OF PIPES AND ITS INFLUENCE ON THE AXIAL FORCE TRANSFER IN DIRECTIONAL WELLS
Concluding Remarks
Following conclusions can be made based on the results of
analysis presented in this paper:
1- State of tubular buckling controls the magnitude of the
lateral contact forces and hence, the axial load transfer during
drilling in horizontal and curved wellbores;
2- The effect of internal pressure on the buckling behavior
of pipes in curved wellbores seems to be insignificant;
3- The effect of end-support conditions on the buckling
behavior of the pipes are significant, therefore, care must be
taken when sizing the experimental set-up to have a system
free from end effects. In other words, the contact force
equations are not valid at the drill bit or tangency points;
4- Further verification of lateral contact force models are
needed by using experimental measurement of lateral contact
forces;
5- Further experimental work is required to verify
mathematical models developed for buckling of pipes in
curved wellbores.
Nomenclature
A= amplitude of a pipe sinusoidal configuration
radians.
E= Youngs modulus, psi
EI = bending stiffness of a pipe, lbf-in2
F = axial compression force, lbf.
Fh = axial compression force required to produce
helical configuration, lbf.
Fs = axial compression force to initiate pipe buckling,
lbf.
F* = maximum allowable axial compression force for
stable sinusoidal configuration, lbf.
I = inertia moment of a pipe, in4
N = unit lateral contact force, lb./ft.
p = length of a sine curve or pitch of a helix, ft.
R = radius of curvature of a borehole, ft.
r = radial clearance between a borehole and a pipe,
in.
s = distance along the centerline of the curved
borehole, ft.
z = distance along the centerline of the inclined
borehole, ft.
w = unit weight of a pipe in fluid, lb./ft.
= friction coefficient
= inclination angle of a bore hole, degree
= angular displacement of coiled tubing, rad.
Subscripts
cw = curved wellbore
h = helical
s =sinusoidal
Acknowledgments
The authors wish to thank the U.S. Department of Energy and
the Tulsa University Drilling Research Projects (TUDRP) for
supporting this research.
SPE/IADC 52840 THE BUCKLING BEHAVIOR OF PIPES AND ITS INFLUENCE ON THE AXIAL FORCE TRANSFER IN DIRECTIONAL WELLS
References
1. Lubinski, A. : A Study on the Buckling of Rotary Strings, API
Drilling and Production Practice, 1950, pp.178-214.
2. Dawson, R. and Paslay, P. R.: Drill Pipe Buckling in Inclined
Holes, JPT , October, 1984, pp.1734-1738.
3.Schuh, F.J.: The Critical Buckling Force and Stresses for Pipe in
Inclined Curved Boreholes, paper SPE/IADC 21942 presented at
the SPE/IADC Drilling Conference, Amsterdam, March, 1991.
4.He, X. and Kyllingstad, A.: Helical Buckling and Lock-Up
Conditions for Coiled Tubing in Curved Wells, SPE 25370,
presented at the SPE Asia-Pacific OGCE, Singapore, February, 8
11, 1993.
5.McCann,R.C. and Suryanarayana, P.V.R. : Experimental Study
of Curvature and Frictional Effects on Buckling, OTC 7568,
Paper presented at the 1994 Offshore Technology Conference,
Houston, TX, U.S.A., May 2-5, 1994.
6.Wu, J. and Juwkam-Wold, H.C. : The Effect of wellbore
Curvature on Tubular Buckling and Lockup, presented at the
ETCE Drilling Technology Symposium, New Orleans, Louisiana,
January 23-26, 1994.
7.Qiu, W., Miska, S., and Volk, L. : Drill Pipe/Coiled Tubing
Buckling Analysis in a Hole of Constant Curvature, SPE 39795,
paper presented at the 1998 SPE Permian Basin Oil and Gas
Recovery Conference, Midland, TX, 25-27 March, 1998.
8.Lubinski,A., Althouse,W.S., and Logan, J.L. : Helical Buckling
of Tubing Sealed in Packers, JPT, June 1962, pp.655-670.
9.Wu, J. and Juvkam-Wold Study of Helical Buckling of Pipes in
Horizontal Wells, SPE 25503, presented at the Production
Operation Symposium, Oklahoma City, OK, March, 21-23, 1993.
10.Chen,Y., Lin., Y., Cheatham, J.B., : Tubing and Casing Buckling
in Horizontal Wells, JPT, February, 1990, pp.140-191.
11.Miska, S. and Cunha, J. C. : An Analysis of Helical Buckling of
Tubulars Subjected to Axial and Torsional Loading in Inclined
Wellbore, SPE 29460 paper presented at the Production and
Operations Symposium held in Oklahoma City, OK , U.S.A.,
April 2-4, 1995.
12.Johanscik, C.A., Friesen,B.B. and Dawson,R. : Torque and Drag
in Directional Wells-Prediction and Measurement, JPT, June
1984, pp.987-992.
13.Mitchell, R.F. : Frictional Forces in Helical Buckling of
Tubing,, SPE 13064, presented at the 59th Annual Technical
Conference and Exhibition, Houston, U.S.A., September 1619,1984.
14.Miska, S., Qiu, W., Robello, G.S., Alfredo, S. : Advanced
Horizontal Coiled Tubing Drilling System, Final Report U.S.
DOE Contract DE-AC22- 94PC91008, The University of Tulsa,
Tulsa, Oklahoma, 1997.
15. Miska, S., Qiu, W., and Volk, L. : An Improved Analysis of
Axial Force Along Coiled Tubing in Inclined/Horizontal
Wellbores, paper SPE 37056 presented at the 1996 SPE
International Conference on Horizontal Well Technology held in
Calgary, Canada, November 18-20, 1996.
16. Qiu, W., and Miska, S. : Prediction of Unit Contact Force for
Drill Pipe/Coiled Tubing, SPE 51092, paper presented at the
1998 SPE Eastern Regional Conference, Pittsburgh, PA, U.S.A.,
November 9-11, 1998.
17.Qiu,W. : Theoretical and Experimental Study of Buckling
Behavior of Coiled Tubing and Axial Force Transfer Modeling in
Coiled Tubing Drilling, Ph.D. Dissertation, The University of
Tulsa, 1997.
18.Salies, J.B. : Experimental Study and Mathematical Modeling of
Helical Buckling of Tubulars in Inclined Wellbores, Ph.D.
Dissertation, The University of Tulsa, 1994.
Appendix
For a sinusoidal buckling mode, the angular displacement, ,
the length of a sine curve, p, are given by equations (A-1) and
(A-2) respectively as follows:
2 z
= A sin
p
p = 2
EIr A 2 + 1
2
w sin 1 A
8
( A 1)
( A 2)
EIw sin A 2 + 1 1 A
2
8
F =2
( A 3)
p=
2 z
p
( A 4)
8 2 EI
F
( A 5)
E-03 = Pa.s
E-01 = m
E-02 = m2
E-02 = m3
E+00 = cm
E+00 = N
E-04 = m2
E-04 = kPa
SPE/IADC 52840 THE BUCKLING BEHAVIOR OF PIPES AND ITS INFLUENCE ON THE AXIAL FORCE TRANSFER IN DIRECTIONAL WELLS
400
Stainless Steel Tubing
Hole Diameter : 2
Friction Factor : 0.38
350
300
3 / 8"
250
200
150
100
50
1 / 4"
0
0
0.5
1.5
250
2000 psi
200
60
Fixed End
50
Bottom
Load, lbf.
40
Pin End
30
Helical Buckling
Fixed End
20
0 psi
3000 psi
150
100
50
Stainless Steel Tubing
OD=
t=0.035
w=0.08 lb./ft
Hole Diameter : 2
Helical Buckling
Pin End
10
0
0
0
0
20
40
60
80
100
120
50
100
150
200
250
300
350
400
450
60
50
FORCE, lbf.
40
30
C
20
TOP LOAD
G
5
10
B
1
A 7
0
B OTTOM LOAD
0
0 .2
0 .4
0 .6
0 .8
1 .2
1 .4
D IS P L AC E M E N T O F T H E T O P E N D , in .
1 .6
SPE/IADC 52840 THE BUCKLING BEHAVIOR OF PIPES AND ITS INFLUENCE ON THE AXIAL FORCE TRANSFER IN DIRECTIONAL WELLS
900
Stainless Steel
Tubing
OD=3/4
t=0.065
w=0.475 lb./ft
1000
800
700
800
1200
FIXED END
600
PIN END
400
200
Borehole Size: 2
Friction Factor : 0.38
600
500
400
300
200
100
0.2
0.4
0.6
0.8
1.2
0
0
100
200
300
400
500
600
700
800
900
A x ia l L o a d (E x p e rim e n ta l), lb f.
Fig.10-Lateral Contact
Horizontal Wells
Force
Model
Verification-
1200
1000
Hole Size: 2
TOP LOAD
Vertical
Section
800
F
600
BOTTOMLOAD
Build
Section I
400
4 5
2292 ft
50
Slant
Section
2292 ft
7800 ft
40
200
800 ft
0.2
0.4
0.6
0.8
Build
Section II
1.2
DISPLACEMENT, in.
5000 ft
Horizontal Section
12000
35
30
10000
9000
Borehole Size: 2
Friction Factor : 0.38
25
11000
20
15
10
8000
=0.1
7000
6000
5000
=0.2
4000
3000
2000
0
=0.3
1000
0
10
15
20
25
30
35
A x ia l L o a d (E xp e rim e n ta l), lb f.
0
0
2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
SPE/IADC 52840 THE BUCKLING BEHAVIOR OF PIPES AND ITS INFLUENCE ON THE AXIAL FORCE TRANSFER IN DIRECTIONAL WELLS
12000
10000
8000
6000
OD=2 7/8
4000
2000
OD=2 3/8
OD=2
0
0
2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
9000
8000
7000
6000
5000
4000
3.75
3000
2000
4.75
4.25
1000
0
0
5000
10000
15000
20000