:2:

01(a).
Sol:
Cache memory:- It is the fastest and costliest
memory
(i) It occupies top position in the memory
Hierarchy
(ii) It acts as bridge between CPU and main
memory to prevent speed mismatch.
(iii) It maintains locality reference
Main memory:- It occupies central position in
memory hierarchy
(i) It is faster than secondary memory but slower
than cache memory
(ii) It is generally designed with dynamic RAM
technology
01(b).
Sol: Carbide tools are coated with aluminum and
zirconium coatings on the tool surface at a
high temperature and retard diffusion wear
of the tool. Similarly the resistance to crater
wear of tungsten carbide tools can be
significantly increased by a few microns
thickness of titanium carbide.
The ease with which the machining of a
given work piece can be done is called
machinability. The easiness of machining
can be measured in terms of surface finish,
tool life, forces in machining, power
consumption, specific cutting energy, MRR,
temperature of the chip, shear angle etc.
Sometimes machinability also can be
indicated by using machinability index, M.I
= Vt / Vs, Vt is the cutting velocity for
60min tool life on test work piece and Vs is
the cutting velocity for 60min tool life on
standard work piece.
01(c).
Sol: Features of diamond and CBN cutting tools
are
a. In diamond tool the major constituent
element is carbon where as in CBN the
major constituent element is boron.
ACE Engg. Academy

ESE _ Mock Test - 2

b. Diamond tools are made by either powder

metallurgy or graphitization whereas
CBN is made by powder metallurgy
method.
c. Both can be used for machining with high
cutting velocity.
d. Both
can
withstand
for
higher
temperature.
e. Both has high thermal conductivity and
high hot hardness temperature.
f. Both are costly tools.
g. Diamond tools cannot be used for
machining of ferrous materials due to
high diffusion wear whereas CBN can be
used for machining of all the materials.
01(d).
Sol:
PERT
(i) Event oriented
(ii) Probabilistic
(iii) Three time estimates
namely
optimistic,
pessimistic, most likely
are given.
(iv) Resourcess such as
labour,
equipments,
materials are limited.

CPM
(i) Activity oriented
(ii) Deterministic
(iii) Time is fixed

(iv) No limitation of
resources.

01(e).
Sol: The present value of Rs. 100 received after
one year is,
A
100
P1

Rs 90.9
n
1 i 1 0.1
100
Rs. 100 after 2 years is, P2
82.6
1.12
100
Rs. 100 after 3years is, P3
75.1
1.13
100
Rs. 100 after 4years is, P4
68.3
1.14
P = P1 + P2 + P3 + P4 = Rs. 316.9

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:3:
01(f).
Sol: Value Analysis Procedure
The basic steps are:
(i) Blast:
Identify the product (1)
Collect relevant information (2)
Define different functions (3)
(ii) Create:
Create different alternatives (4)
Critically evaluate the alternatives(5)
(iii) Refine:
Develop the best alternative (6)
Implement the alternative (7)
01(g).
Sol: Composite materials have emerged as the
materials of choice for increasing the
performance and reducing the weight and
cost of military, general aviation, and
transport aircraft and space launch vehicles.
Major advancements have been made in the
ability to design, fabricate, and analyze
large complex aerospace structures.
Composite materials maximise weight
reduction as they typically are 20 per cent
lighter than aluminium and are known to
be more reliable than other traditional
metallic materials, leading to reduced
aircraft maintenance costs, and a lower
number of inspections during service.
Additional
benefits
of
composite
technologies include added strength and
superior durability for a longer lifespan.
01(h)
Sol:
Deterministic

Probabilistic

(i) Demand is either (i) Demand is stationary or

static or dynamic
non-stationary.
(ii) Lead time is (ii) Lead time is not constant.
constant.
(iii) Lead
time (iii) Lead time demand is
demand is known
assumed to follow normal
and fixed
distribution.
ACE Engg. Academy

Mechanical Engg. _ Paper 2 (Solutions)

02(a).
Sol: Consider the lower beam AB, Section
modulus = Z=1022.9 103mm3
Permissible bending stress = = 165 N/mm2
Permissible maximum bending moment
Mmax = Z = 1651022.9103Nmm
= 168.775106 Nmm = 168.775 kNm
Let = Minimum length of the beam CD.
Maximum B.M.= Mc =Md = 125a=168.775
a = 1.35 m
2a+ = L
(2 1.35)+ = 5
= 2.3 m
125 kN

125 kN

B
a

VA=125 kN

MC=125a

VB=125 kN

MD=125a

Now consider the upper beam,

Maximum B.M.
W 250 2.3
M=

143.75 kNm
4
4
Extreme bending stress
M 143.75 106

148.9 N/mm2
3
Z
965.3 10
(less than 165 N/mm2)
The beam section is safe.

CD,

02(b).
Sol: The factors which are responsible for
formation of discontinuous Chips are
During machining of hard and brittle
materials : i.e. during machining of hard
and brittle materials with whatever may
be the machining parameters it is possible
to produce only the discontinuous chips.
Low speed machining: During machining
of soft and ductile work pieces with low

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:4:

speed, the chip velocity is also low

therefore the time available for curling of
chips is high so that the chip will get
curled to a small radius hence the bending
in the chip is more. Due to this any cracks
which are already present in the chip will
get
propagated
and
becomes
discontinuous.
Small rake angle: During machining with
large rake angle the forces in machining
are higher therefore the magnitude of
energy wave is high. Hence the chances of
propagation of energy wave upto the
surface is high.
Large uncut chip thickness : During
machining of soft and ductile materials
with large uncut chip thickness, the
forces in machining are higher and
therefore the energy wave magnitude is
high and hence the energy wave may
propagated upto the surface and converted
into discontinuous chips.

The factor which are responsible for producing

continuous chips with BUE are
During machining of soft and ductile
materials: i.e. during machining of soft
and ductile materials it is assumed that the
continuous chips are produced.
Low speed machining: During machining
of soft and ductile work pieces when
continuous chips are produced but with
low speed, the chip velocity is also low
therefore the time available for adhering
of micro chips is high so that the micro
chips will get adhered to the rake face
called as BUE.
Large rake angle: During machining with
large rake angle the forces in machining
are higher therefore the power
consumption is high and heat generation
is high. Hence the chances of adhering of
chips is high.
Large uncut chip thickness : During
machining of soft and ductile materials
with large uncut chip thickness, the forces
ACE Engg. Academy

ESE _ Mock Test - 2

and power consumption is high, heat
generation is high. Hence the chances of
adhering of chips is high.
Without use of Cutting fluids: During
machining without cutting fluids out of
the heat generated maximum heat is
carried away by the chip, the rise in
temperature of chip and micro chips is
high, hence the micro chip may get
adhered on to the rake face..

02(c).
60nL 95 h
106
60(720)(10000)

432million rev
106

Sol: L 95

1 / 1.17

1 / 1.17
1
1

n 0.95
L95 R 95

n 1
L90 n 1

0.90
R 90
= 0.5405
L 95
432
L 90

0.5405 0.5405
= 799.26 million revolutions

C = P (L90)1/3
= 3000 (799.26)1/3
= 27840.94 N
Rs = (R)N = (0.95)4
= 0.8145 = 81.45%
02(d).
Sol: V1 95 km / hr

95 103
m / s 26.39m / s
60 60

and V2 = 0
(i)

(V1 V2 )
t
(26.39 0)
6=
t
t = 4.4 s
1
1
V1 (26.39) m / s
2
2

Deceleration =

Vave

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:5:
1
(26.39)(4.4)=58.06 m
2
KE of the vehicle = Ev
1
1 13.5 103
2
2
(26.39) 2
E v m(V1 V2 )
2
2 9.81
Where, Et = kinetic energy of rotating parts
Et = 1.1 Ev

(ii) Distance = vave t =

(iii) (Et) per brake

3
Et 1
1 13.5 10
(26.39) 2
(1.1)
4 4
2
9
.
81

= 131 779 J
V
26.39
ave ave
rad / s
r
2(0.375)
26.39
ave t
(4.4) 154.82rad
2(0.375)
(iv) M t

E t 131779

851.18 N m
154.82

(v) T

E t 131779

28.65o C
mc 10(460)

03(a).
Sol: Tensile stress due to the weight of the disc
100 9.81
=
78.06 N/mm2
2
( 4)
4
Let = maximum shear stress due to torsion
The principal stresses are,

2
2
4

2
Major principal stress, 1 = 2
2
4

2
2
Minor principal stress, 2 =
2
4

For this case,

2 =100 N/mm2
2
4

39.03+ 39.032 2 =100

39.032+2 = 3717.34
= 46.84 N/mm2
Corresponding angle of twist

.
G R
2000 46.84
=0.5855 radian

8 10 4
2
(b) Maximum shear stress consideration
2
For this case, max= 2 = 50 N/mm2
4

39.032 2 = 50
39.032 + 2 = 2500
= 31.25 N/mm2
Corresponding angle of twist
l
.
G R
2000 31.25
= 0.391 radians

8 10 4
2
From the above two considerations,
Maximum angle of twist permissible
= 0.391 radian = 22o.40
03(b).

35 0
17.5 N / mm 2
2
35 0
a
17.5 N / mm 2
2
30 (15)
m
7.5 N / mm 2
2
30 (15)
a
22.5 N / mm 2
2

Sol: m

According to distortion energy theory

Maximum shear stress,

max =

Mechanical Engg. _ Paper 2 (Solutions)

1 2

2
2
4
2

m e

( m ) 2 3( m ) 2 (7.5) 2 3(17.5) 2

= 31.22 N/mm2

(a) Maximum tensile stress consideration

ACE Engg. Academy

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:6:

a e
tan

04(a).

(a ) 2 3(a ) 2 (22.5) 2 3(17.5) 2

= 37.75 N/mm2

a e
m e

37.75
1.2
31.22

Sm
S
S
a 1 and a tan 1.2
540 200
Sm
2
Sa=152.83 N/mm and Sm=127.36 N/mm2
S
152.83
FS a
4.05
a e 37.75

03(c).
Sol: A = 2(50 t) = 100 t mm2
P 10000 100
2
1

N / mm
A 100 t t

502
2
J1 = J2 = A1 1 r12 50t
12

12 25

2
41667 t mm
J = J1+J2 = 2 J1 = 83333 t mm4
M r (175 104 )(35.36)

J
(83 333) t

2 7.28 104 254

=
55109.2 N
64 5002

2 7.28 104 15

12.54 51664.9 N
5002
64
Reduction in critical load
=55109.2-51664.9=3444.3 N
Percentage reduction in critical load
3444.3
=
100 6.25 %
55109.2
=

742.56
2

N / mm
t

ACE Engg. Academy

Solid rod
(25) 4
Is=
mm 4
64

252 252 35.36mm

the solid section.

2
3 2
(D1 D 22 )
D1
4
44
3
D12 D 22 D12
4
1
D
D 22 D12 D 2 1
4
2
D1=25 mm, D2 =12.5 mm

Hollow rod
D14 D 42

15 4
Ih=

16D 42 D 42
D2
64
64
64
15
=
(12.5) 4 mm 4
64
2
Critical load, Ph = 2 (EI) h
e

R = distance of farthest point

100 742.56
742.56

max
cos45
sin 45

t t
t

816.34

N / mm 2
t
816.34

95
t
t = 8.59 mm

of

2
Critical load = Ps= 2 (EI) h
e

e = 150 + 25=175 mm
M = P e = 10000 175 = 175104 Nmm

3
Area
4

SOL: Area of the hollow section =

= 50.4

ESE _ Mock Test - 2

04(b).
Sol: Permissible stresses for shafts and keys:
S
0.5Syt 0.5(240)
sy

40 N / mm 2
FOS FOS
3
S
S
240
c yc yt
80 N / mm 2
FS FS
3

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:7:
Permissible shear stress for pins:
= 35 N/mm2
S
240
t yt
80 N / mm 2
FS
3
Shaft diameter:
60 106 P 60 106 (5)
Mt

2N
2(720)
= 66 314.56 N-mm
16M t
16(66314.56)

40
3
d
d 3
d=20.36 mm 22 mm ---- (i)

Dimensions of key:
d 22
b=h=
=5.5 6 mm
4 4
=1.5d = 33 mm
Size of key: 6633 mm
2M t 2(66314.56)

30.45 N / mm 2
db
(22)(6)(33)
4M t 4(66314.56)
c

60.90 N/mm2
dh
(22)(6)(33)
< 40 N/mm2 and c < 80 N/mm2
Dimensions of bushes: N = 4
D = 4d = 422 = 88 mm
2M t 2(66314.56)
D 2b

DN
(88)(4)
Db = 19.41 20 mm
b = Db = 20 mm
Diameter of pins:
2M t 2(66314.56)
P=

DN
(88)(4)
= 376.79 N

20

Mb=P b 5 376.79 5
2

= 5651.81-mm
32M b
32(5651.81)
80
3
d1
d13
d =8.96 9 mm
b

ACE Engg. Academy

Mechanical Engg. _ Paper 2 (Solutions)

04(c).
Sol:
H/2

H/2
W

R
R

Q
H/2

Considering torque about Q ,

H
TQ = (mgcos.R) mgsin.
2
For all rocking oscillations
mgH

TQ = mgR

Intertia torque = I Q = I G m.GQ 2

(for small oscillations GQ GP)
= (IG+m.GP2)
2
2 H2
H

m
= m
12 12
2

2 H 2

= m
12 3
From dynamic equilibrium
2 H 2
gH

m gR
m
0
2

12 3

g R H / 2 0
2 H2

12 3
Natural frequency of rocking motion of

gR H / 2
rectangular block = 2

2
H
12 3

1
2

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:8:
If R<H/2, the unbalanced torque accelerates
the block so the block roll over the surface
and finally detached from surface.
05(a).
Sol:

ESE _ Mock Test - 2

05(b).
Sol: We form a first modified matrix by
subtracting the least element in the
respective rows and respective columns.

M1 M 2 M 3 M 4
J1 0 2 6 1
J 2 3 0 4 1

J 3 0 3 6 3

J 4 7 1 5 0
Since the third column has no zero element, we
subtract the smallest element 4 from all the
elements.
M1 M 2

LASER BEAM MACHINING : In LBM,

when the power supply is given to the Laser
gun, the high intensity electromagnetic
waves will be forming having the wave
length in the range of 0.1 to 70 microns in
the form of beam having the cross sectional
area less than 0.05mm2. When this laser
beam is incident on the work piece the
electromagnetic wave energy will be
converted into heat energy based on surface
phenomena radiation heat transfer will take
place. Due to this the heat is getting
generated and by using this heat the work
piece is gets melted and evaporates. When
the top layer of work piece is evaporating,
the next layer is focused to the laser beam
and starts to melt and evaporate. Hence the
work piece material removed in the form of
layers and looks like a ladder hence the
mechanism of material removal is based on
melting evaporation or cladding process.
Due to melting and vaporization
mechanism, deep holes are possible to
produce with depth to diameter ratio greater
than 20. The energy required for LBM is
very high hence this method is not possible
to use commercially. This method is used
for producing very small size holes like
holes in the diesel injection nozzles.
ACE Engg. Academy

J1 0
J 2 3
J 3 0

J 4 7

M3

2
0
3
1

M4

1
1
3

2
0
2
1

Now we draw minimum number of lines to cover

all zeros.
M1 M 2

J1 0
J 2 3
J 3 0

J 4 7

2
0
3
1

M3

2
0
2
1

M4

1
1
3

Number of lines drawn to cover all zeros = 3,

which is less than the order of matrix = 4
Hence, we form the 2nd modified matrix, by
subtracting the smallest uncovered element from
all the uncovered elements and adding to the
element that is at the point of intersection of lines.
M1

J1
J2
J3
J4

M2

M3

1
0
2
0

1
0
1
0

0
4

M4

1
2
3

M1 M 2

J1 0
J 2 5
J 3 0

J 4 8

0
0
1
0

M3

0
0
0
0

M4

0
2
2

N=4=n=4

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:9:
Hence, we can make an assignment.
M1 M 2

J1 0
J 2 5
J 3 0

J 4 8

0
0
1
0

M3

0
0
0
0

M4

0
2
2

Optimal assignment
Job
J1
J2
J3
J4

Machine
M4
M2
M1
M3

Minimum (total cost)

= 6 + 5 + 4 + 8 = 23
Alternative solution:
Job
J1
J2
J3
J4

Machine
M1
M2
M3
M4

Minimum (total cost)

= 5 + 5 + 10 + 3 = 23
05(c).
Sol: When power supply is given and optimum
gap is maintained between the tool and W.P
because of faradays laws of electrolysis, the
ions are started displacing from the
workpiece and trying to deposit over the
tool, but before depositing the electrolyte
present between the tool and workpiece, the
electrolyte will be pumped out so that the
ions also will be pumping out without
depositing on the tool. Therefore the same
tool can be used for producing infinite no. of
components.
ACE Engg. Academy

Mechanical Engg. _ Paper 2 (Solutions)

From the above mechanism by which
material removal taking place is due to ion
displacement.
The material removal rate depends on the
number of ions displaced from the work
piece so that the number of ions displaced
depend on the following:
1. Directly proportional to the current
passing through the circuit
2. Directly proportional to the gram atomic
weight of the work material.
3. Inversely proportional to the distance
between the tool and work piece.
4. Directly proportional to the electrical
conductivity of the electrolyte.
5. Inversely proportional to the valency of
electrons
6. The electrolyte must be chemically stable.
Material removal rate ( MRR )

AI
g / sec
ZF

Where,
A = gram atomic weight of work piece material,

I = current passing through the circuit,

Z = No. of valence electrons,
F = faradays constant (96,500)
AI
cc / sec
ZF
= density of material in cc/g

Material removal rate ( MRR )

05(d).
Sol: JIG: JIG is a device used for holding and
positioning of the work piece, locating and
guiding the tool. Usually JIGs are light in
construction. These are used in the drilling,
reaming, taping etc .
Fixture: Fixture is a device used for
holding and positioning of work piece,
locating and setting of the tool but no
guidance is given to the tool. Fixtures are
heavy in construction and used in turning,
milling, grinding etc.

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: 10 :

ESE _ Mock Test - 2

Advantages:
1. Accuracy of the component produced is
very good.
2. Consistency in manufacturing is possible
3. Due to consistency in manufacturing
100% inspection of component is not
required. Therefore cost of inspection is
reduced.
4. The loading and unloading of the
components is easier and faster.
5. Skilled persons are not required for
loading and unloading.
6. Rate of production will be increased.
7. Cost of manufacturing will be reduced.

2. Carbide to water type used in huge plants

producing C2H2 on large scale at L.P

Limitations:
1. Unless
sufficient
quantities
are
manufactured, the usage of jigs and fixtures
cannot be justifiable economically.

In water to carbide type the water is allowed

to fall on the CaC2 granules so that the
chemical reaction will take place and
produces acetylene gas and it is collected on
the top.
This gas will be drained out through the
opening available.
a. The pressure of the acetylene produced is
low
b. The production rate is low because the
surface area available for chemical
reaction is low.
c. It is a portable equipment hence it can be
used for job shop applications.

Principles used in design of locating elements:

1.

Principle of minimum number of location:

During design of JIG (or) Fixture, use as min
no. of locating elements as it is possible to
arrest maximum number of Degrees of
freedom of a component.

2.

Principle of lr planes: Whatever the

locating elements are used, they must be
provided only in the lr planes but do not
provide in the inclined planes.

3.

Principle of extreme locations: Whenever

more than one locating element is used in a
given plane, use it only in the extreme
positions. So that lifting of the W.P. (or)
slipping of the W.P. from a JIG (or) a fixture
can be eliminated.

06(a).
Sol: Production of acetylene:CaC2 + 2H2O C2H2 + Ca(OH) 2
Acetylene can be produced in two ways.
1. Water to carbide used in production of Low
pressure acetylene and where small gas yields
and portability are required
ACE Engg. Academy

Water to carbide type:

C2H2

Water

CaC2

06(b).
Sol:
T
A

600 N-m

T1

60

120

180 240

B E
300 360

C
420

Energy produced for 2 strokes

1
= 3 600 = 900N-m
2
Tmean 2 900 N m
Tmean = 450 N-m

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: 11 :
Power developed by the engine = Tmean
2NTmean
=
28.26 kW
60
Coefficient of fluctuation of energy:
T1 600

60 120
(from similar triangles ABC and CDE)
T1 = 300 N-m
Resultant Turning moment diagram :
T
600
450

Mechanical Engg. _ Paper 2 (Solutions)

06(c).
Sol: Given,

Permissible compressive stress

S
380
c yc
FOS
3
= 126.67 N/mm2
Given,
Ssy = 0.577 Syt
= 0.577 380 = 219.26 N/mm2

300

60 2 120

180

240

300

60 1
60

600 450 300

1 = 30,
2 = 90
Fluctuation in energy
1

= 2 1
600 450
2
180
= 25
Coefficient of fluctuation of energy
fluctuation in energy
=
work done
25
=
0.0278 2.78%
900
(iii) Coefficient of fluctuation of speed (CS)
I2CS = 25
2 600
16 0.25
C S 25
60
CS = 0.0199 = 1.99%

ACE Engg. Academy

360

d = 50 mm
p = 10 kW
N = 200 rpm
Syt = Syc
= 380 N/mm2
FOS = 3

Ssy
FOS

219.26
= 73.08 N/mm2
3

Torque transmitted by the shaft,

P 60 10 103 60

T
2 200
2
= 477464.82 N-mm
Key dimensions:
The industrial practices is to use a square
key with sides equal to one quarter of the
shaft diameter
Therefore,
d
bh
4
50

12.5 mm
4
Torque transmitted,
pd
______ (1)
T
2
(a) According to shear failure
p
______ (2)

b
[when bl = area where shear failure takes
place]
From eqn (1) & (2)
2T
b
d

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: 12 :

ESE _ Mock Test - 2

2T
bd
2 477464.84
= 20.9 mm

73.08 12.5 50

1
(Pb ) m [5750 4500] 5125 N
2
1
(Pb ) a [5750 4500] 625 N
2
Sm Sa

1 ------(1)
Sut Se
P
Where , Sm i Sa ------(2)
A
From eqn 1 & 2 we get

(b) According to crushing failure due to

compressive stress
p
c
h
2
h
[where
= area where shear failure
2
takes place]
2p
_______ (3)
c
h
To from eqn (1) & (3)
c h 2T

2
d
4T

c dh
4 477464.82
= 24.12 mm

126.67 50 12.5
From both crushing failure and shear
failure, the length of the key should be 25
mm.
The dimensions of the key are
= 12.5 12.5 25
07(a).
Sol: Se = 0.5Sut = 0.5(630) =315N/mm2
For 50% reliability,
kc = 1
1 1
kd

kf 3
Se=KcKd Se = 1(1/3)(315)=105 N/mm2
kc 3kb

kb
kb P
P P
P

0.25P
kb kc
kb 3kb 4
Pb=Pi+P=Pi+0.25P
(Pb)max=Pi+0.25P=4500+0.25(5000)=5750 N
(Pb)min=Pi+0.25P=4500+0.25(0)=4500 N
ACE Engg. Academy

Sut (Pi / A) 630 (4500 / 36.6)

1 (Sut / Se )
1 (630 / 105)
= 72.44 N/mm2
Sa (Pb ) a
72.44 625

FS
A
FS
36.6

Sa

FS = 4.24 5

07(b).
Sol:

tE =

t o 4t m t p

6
2
t to
2 p

=
6

6-9-18
10
1
9
5-8-17

9
4-7-22
4-7-16
8
3

Activity
1-2
1-3
2-4
3-4
2-5
4-5
3-5

4-7-10
7
4-10-22
4
11
5
2-5-8

to tm tp
6-9-18
5-8-17
4-7-22
4-7-16
4-7-10
4-10-22
2-5-8

Te
10
9
9
8
7
11
5

2
4
4
9
4
1
9
1

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: 13 :

Mechanical Engg. _ Paper 2 (Solutions)

Critical path:
Job

125
= 10 + 7
1 2 4 5 = 10 + 9 + 11
1 3 4 5 = 9 + 8 + 11
135
= 9+5

= 17
= 30
= 28
= 14

Critical path = 1 2 4 5
Te = 30 days; Ts = 36 days
T Te
Z= s

1
4
5
2
3

M/c B
P.T
4
6
5
9
8

In
0
4
10
15
24

M/c A
P.T
5
3
4
6
2

Out
4
10
15
24
32

In
4
10
15
24
32

Out
9
13
19
30
34

I.T
0
0
2
5
2

M/c C
P.I
In
8
9
7
17
11
24
10
35
6
45

Out
17
24
35
45
51

I.T
0
0
0
0
0

Minimum make pan = 51

07(d).
Sol:

To calculate :
2 of critical path
2 = 4 + 9 + 9 = 22
= 22 = 4.69
36 30
Z=
= 1.27 1.3
4.69
From the table
Z = 1.3 probability = 90.32 %

A
22 cm

15 cm

B
10 cm

The minimum possible length of

B
10 cm
22
O
15

07(c).
Sol:

Order B A C
Job
1
2
3
4
5

1
2
3
4
5

OB 10 cm

Processing time
B A C
4
5
8
9
6
10
8
2
6
6
3
7
5
4
11

OA + OB > AB
(since this position is possible)
This will be the last position after which
rotation is not possible.
Input link cant act as crank.
Input link in order to act as crank without

Processing Time
B+A A+C
9
13
15
16
10
8
9
10
9
15

changing affect and connecting rod length.

OA + 10 AB
B
10
O

Optimal sequence
1 4 5 2
ACE Engg. Academy

B
10
O

22

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: 14 :

ESE _ Mock Test - 2

For maximum possible length of crank.

OA+10 = AB
OA = 12 cm
Maximum stroke length :
B

B
A

O
stroke
A

Stroke =
=

OA AB2 102
12 222 10 2 = 32.5 cm

ACE Engg. Academy

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: 15 :

ACE Engg. Academy

Mechanical Engg. _ Paper 2 (Solutions)

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: 16 :

ACE Engg. Academy

ESE _ Mock Test - 2

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