Clide Cokev

1
It was observed that battery

yard shed found in unstable
condition at battery-1.
Stability of the shed need to be ensured

and proper support should be provide for
the shed. Predical inspection should be
done. Ensure competent suprevision.
It was observed that lots of

workers were doing luch
roadside in open area. There is
hazard of dust contamination
in meals. It was observed that
no toilets provided and
workers were excreting in
open areas
Proper rest shelters shall be provided.

Proper counciling shall be provided to all
workers about personal hygien.
It was observed that unsafe

excavation practices observed
in the sub-station area.
Repairing of damage cable
was in progress without any
prior information to competent
authorities.
All works must be carried with Pre Use

Inspection, PRA and PTW.
PTW procedure must be strictly fallowed.
PTW Procedure must be strictly ensured
without any deviations.
All the records of PTW, PRA and Pre Use
must be maintained at least 1 Year.
supervisor should conduct a pre-use
inspection prior to start of work.
It was observed that workers

are consuming water from
water source at unsafe place
in unhygienic manner.
Water source shall be shifted to safer

place. All workers shall be trained for
personal hygiene. They shall be aware of
health hazards. Proper supervision shall
be done.
It was observed that the cable

was damaged during
unauthorised excavation work
without PTW & PRA at substation area.
Proper PTW shall be obtained from

competent authorities. PRA shall be
prepared and followed. LOTO shall be
done before starting excavtion over
underground utilities.
It was observed that U" jacks

were installed in the base of
scaffolding rested over
wooden runners in coal
blending silo.
Scaffolding should be made as per the

industrial standard with fully covered plat
form,hand rails,mid-rails toe-guards
,access and proper base.Inspection and
tag system should be followed as per the
standard.Height and width ratio should
be followed as per the standard.Safety
harness should be used working more
than 1.8 mtr height. Job specific training
should be conducted for all workers
about he requirement of work at height.
Stretcher should be provided

near the high rise buildings
construction site.
Appropriated Emergency preparedness

arrangements shall be done near all
height works. Propper training for
emergency situations shall be provided
to all wrokers.
Approach to be provided near

KC-1 Conveyor and Coke Warf
meeting area.
Working platforms should be made as per

the standardwith fully covered plat
standard.Safety harness should be used
working more than 1.8 mtr height.Job
specific training should be conducted for
all workers about he requirement of work
at height.
It was observed that the

skidded man lift was pushed
by pay loader in very unsafe
way when the operator was in
bucket at Quenching Tower
area.
Proper and safe work method shall be

followed to take out skidded vehicles. It
shall be ensured that the operators and
all other passenger are step out of
vehicle. Ensure experienced supervision
10
It was observed that substandard fittings were used in

hydra no. AP31 AP 4338 at
Fabrication Yard #2.
11

proper means of access and
egress was not provided at
coke wharf platforms.
12

engaged in shuttering work
were working without fall
protection equipments at Coke
Wharf Area.
Damaged parts shall be replaced with

new one. Management tools should be
followed as per the standard. Pre- use
inspection should be done on regular
basis and maintained well. Training shall
be conducted on regular basis..Cross
checking should be done by contractor
supervisor on regular basis.
Working platform should be provided as
per the standard. Life line should be
provided. Access should be provided to
the working area. All temporary working
platforms should be made as per the
industrial standards. Pre-use inspection
should be done before usage of platform.
Protection should be provide for ladder.
Access should be provided as per the
standard. Job specific training should be
conducted for all related workers about
the requirements of working surface and
height work. Safety harness should be
used while working more than 1.8 meter
height
Proper working plat form should be
provided for all height work operations.
Access should be provided to reach the
work place as per the standard. Safety
than 1.8 meter height. Job specific
training should be conducted for all
workers about he requirement of work at
height. Inspection and tagging should be
done before starting the job
13
It was observed that hiltimachine pre-use inspection

was not done at Coke Warf
area.
Pre-use inspection system shall be

followed properly. Checkpoints given on
checklist shall checked and verified
physically and then got selected on
forms. Surveillance training shall be
provided to all employees, if needed.
14
It was observed that operator

using sub standard method for
stoping hydera ( AP 31 AP
4338) at fabricaiton yard#1
Damaged part of hydra shall be repaired

or replaced. Inspection should be done
on regular basis and maintained the
records.
15

power cable routing was not
done properly at Cable trench
.
Cable routing and dressing should be

done as per the standard. Cables should
be away from people and vehicle
movement area. Inspection should be
done on regular basis and maintained
the records. Training should be
conducted for all electricians about the
requirement of cable routing and
dressing.
16
It was observed that TPI was

not done for meterial
conveing bucket at substation
area.
Third party inspection shall be conduct

for meterial conveing bucket.
17
It was observed that LT cable

was damaged due to
excavation near DG shed area.
Proper PTW shall be obtained from

competent authorities. PRA shall be
prepared and followed. LOTO shall be
done before starting excavtion over
underground utilities.
18
It was observed that

insufficient supprt for scaffold
at coke warf
Scaffolding shall be constructed

according to the industrial standards.
Daily inspections shall be done.
Scaffoldings shall be inspected and
tagged authorised and competent person
19

access platform was not
secured with railing system at
coke wharf area.
Proper railing system shall be installed

towards opening side. Proper inspection
shall be done.
20
It was observed that the hot

work was in progress without
any precautionary measures.
The storage bag of hason
cloth caught fire at Battery
#2.
Proper precautionary measures shall be

taken before starting hot works.
Flammable materials shall be removed
from job site. Fire extinguisher shall be
radial available at site.
21

outrigger's support was given
in very unsafe way at
Chimney.
Proper base support shall be given to

outriggers of crane a/c to industrial
standards. Proper inspection shall be
conducted before starting the activity.
22
It was observed that on/off

switching system found
damaged and some substandard arrangements were
done in hydra no. AP 31 AR
9846 at Fabrication Yard #1.
Sub-standard arrangements shall be

reomved immediatelya and all damaged
fittings shall be replaced with new one
a/c to industrial standarads. Proper preuse inspections shall be conducted.
23
It was observed that the door

of man-lift was not secured
with enough barricading at
Battery#1.
All man-lift buckets shall be secured

properly. Workers shall be trained to used
fal protection equipments properly.
24
It was observed that damaged

and multy jointed welding
cable was using for welding
work atFabrication yard 2 .
Multi jointed welding cable shall be

replaced with new one. Welding cable
joints should be done properly as per the
standard. Pre-use inspection should be
done on regularly as per the standard.
Job specific training should be conducted
for electricians. Cable routing and
dressing should be done properly.
25
It was observed that the safe

access was not provided to
silo reinforcement at Coal
Blending Silo.
Proper means of access and egress shall

be provided to the workplaces. Proper
supervision of sites shall be done. Safe
working conditions shall be ensured
before starting the activity.
26

proper gratings were not
installed at staircases and
landing of JH#3.
Safe means of access shall be provided

to the workplaces. Gratings shall be
installed in staircase and landings. Safe
working area shall be ensured before
starting the activity.
27
It was observed that the no

means of access and egress
provided to the worker
engaged in the Fit up activity
at Secondary Crusher
Building.

28

cutting activity was in
progress in very unsafe way.
Spatters were falling on
tarpaulin at Secondary
Crusher Building.
Area below hot work shall be free from

flammable or combustible material. Fire
extinguisher shall be radial available on
site.
29
It was observed that the substandard parts were used in

the bucket of JCB at Coke
Wharf.
Proper pre-use inspection shall be done

everyday. Damaged parts shall be
repaired or replaced with new on ASAP.
30
It was observed that worker

engaed in fit up activity were
not provided with proper
was provided at Conveyor
K4.
Area beneath the height work shall be

secured by abdication. Warning boards
shall be displayed at site.
31

damaged pressure guage was
used in the cutting set at
Secondary Crusher.
Damaged pressure gauge should be

replaced with new one. Management
tools should be followed as per the
standard. Pre- use inspection should be
well. Training should be conducted for
gas cutters about the requirement of gas
cutting operation. Cross checking should
be done by contractor supervisor on
regular basis.
32
It was observed that the water

logging was not cleared in
Chimmeny area.
Water logging shall be cleared as soon as

possible to avoid health hazards.
Temporary drainage system shall be
develop to clear the water logging.
33
It was observed that improper

arrangement for shifting of
heavy material (gas duct pipe)
by trailer to chimmeny area.
SOP shall be prepared and followed

properly. Proper supervision shall be
ensured.
34

workers engaged in civil
activities were working in very
unsafe way without platforms
at Coke Wharf area.

provided with proper hand rain and mid
rail for all height work operations. Access
should be provided to reach the work
place as per the standard. Safety harness
should be used working more than 1.8
mtr height. Job specific training should be
conducted for all workers about he
requirement of work at height. Inspection
and tagging should be done before
starting the job.
35
It was observed that no

backsman provided for the
man-litf travelling at Substation Area.
The backsman shall be provided for

manlift movements. Proper supervision
shall be provided
36
It was observed that hot work

was in progress without
taking sufficient precautionary
measures at Battery #2
Proper precautionary measures shall be

taken before starting hot works.
Flammable materials shall be removed
from job site. Fire extinguisher shall be
radial available at site.

found working in unsafe
position and no means of
access was provided for
scaffolding platform at Battery
#2.

than 1.8 meter height. Job specific
height. Inspection and tagging should be
done before starting the job
38

working platform found at
Fabrication yard 2. No means
of access and egress provided.
No anchorage points for fall
protection equipments.
Working platform should be provided

with means of access as per the
done before usage of platform. Protection
should be provide for ladder. Access
should be provided as per the standard.
for all related workers about the
requirements of working surface and
height work.
39
One vehicle was parking slope

area at road side, stoppers
also not placed.
(LEADER'S SAFETY HOURS
POINTS)
Wheel stoppers shall be provided.

Parking shallbe done on designated
places.
37
40
Quenching Tower On
scaffolding lose materials are
kept, to be move for all area.
POINTS)
Loose materials shall be removed from

the scaffolding structures. Good standard
of house keeping shall be ensure. Preuse inspection should be done on regular
basis. Training should be conducted
about the requirement of house keeping.
Cross checking should be done by
contractor supervisor on regular basis.
41
Remove of storm water or

chemical to be spread in water
to avoid Breeding of
Mosquitoes.
POINTS)
All water loggings shall cleared as early

as possible. Temporary drainage system
shall be prepared to avoid the wter
loggings.
42
Observed some workers are

not using goggle. (LEADER'S
SAFETY HOURS POINTS)
Employees should be provide with all

Mandatory PPEs and Required Specific
PPE as listed in the PPE Matrix.
Mandatory use of the PPE shall also be
ensured by way of effective
administrative controls such as access
control at the site, Regular Tool Box talk
must be conducted regarding use of
PPE,s and must be recorded the same.
100 % Compliance regarding use of PPE
must be ensured.
43

overheated power line was hit
by hydra at Fabrication yard
#2.
Overheated power lines shall be

considered and safe distance shall be
maintained from them during marching
of hydra, cranes or any other
construction vehicle.
44
In 40T Crane seat belt, fire

extinguisher & first aid box are
not found. Same to be
provided.(Leader's Safety
Hours Inspection point)
All earthmovers shall be provided with

necessary safety devices according to
industrial standards. Pre-used inspections
shall be done before using and all
checkpoints shall be checked properly.
45
Some workers found not

wearing the Industrial Safety
shoes. Same to be reviewed &
rectified. (Leader's Safety

must be ensured.
46
Hydra No.5498 Start/Stop

button was found not in good
condition. Same to be
replaced. (Leader's Safety

47
All gauges damages- Yet the

Permit show all are intact.
Need correct remarks & shall
be fixed. (Leader's Safety

48
General Information related to

Safety & Emergency need to
be shared among the team.
(Leader's Safety Hours
Inspection point).
Proper training for emergency situations

shall be provided to all employees.
49

works were working in
unsecured and incomplete
platform, gratings were not
secured properly.
Mid rails and toe boards were
not provided, no anchoring
point for safety harness.

the standard with fully covered plat form,
hand rails, mid-rails toe-guards ,access
and proper base. Safety harness should
be used working more than 1.8 meter
height. Proper anchoring point for safety
harness shall be provide. Job specific
height.
50
It was observed that no means

of access and egress was
provided for Gas collecting
pipe at Battery#2.

Food is taking inside the

construction site (at battery
area).
Proper rest shed shall be provide.
52
No PPE's (Goggle) were used

by most of the workers
working at battery area.

must be ensured.
53
Temporary shed provided for

DB#4 near battery #4 to be
secured properly and
damaged sheets shall be
replaced.
Temporary shed shall be secured

properly and damaged sheets shall be
replaced. Regular site inspection shall be
done.
54

working platform found at
battery yard. No means of
access and egress provided.
No anchorage points for fall
protection equipments.

height work.
55
It was observed that no fall

arrester system was installed
in vertical ladder provided at
Quenching Tower.
Ladder should be in good condition.

Preuse inspection should be done. Ladder
should be extended 1mtr above the rest
platform. Ladder should be secured
firmly. Training should be provided to
workers on ladder safety requirements.
51
It was observed that platforms

were not constructed properly,
gap observed on platforms
were not covered properly at
Quenching tower.

and proper base. Inspection and tag
system should be followed as per the
standard. Safety harness should be used
working more than 1.8 meter height. Job
at height.
57

unsecured material stored on
scaffolding in very unsafe way
on height at Coke Wharf
Stacking of material shall be done

properly. Loose materials shall be
removed from the working area. Good
standard of house keeping shall be
ensure. Pre- use inspection should be
done on regular basis. Training should be
conducted about the requirement
58

web sling was deployed in
errection and shiffting activity
at various places ( Fib
1&2,SCB,PCB, battery yard)
Damaged slings shall be replaced with

new one. Pre-use inspection of tools and
tackles shall be done before use.
56

stacking of material was done
on the open edges of coal
tower.
Stacking shall be not at or near the

edges at height. Proper training shall be
provided to workmen. Proper supervision
of workplaces shall be done.
60
It was observed that platforms

were not constructed properly,
gap observed on platforms
were not covered properly at
Quenching tower.

at height.
61
It was observed that proper

were not provided to reach the
work locations at coal tower.

59
Hydra No.5498 Start/Stop

button was found not in good
condition. Same to be
replaced. (Leader's Safety
Edge protection should be provided

around the open floor area. Inspection
should be done before start of the work.
Proper working surface should be
provided for all jobs.PRA should be
followed as per the standard. Worker
shall be trained properly to use proper
PPE's at critical work sites and proper
handrail or edge protection shall be
provided for all the open edges. Proper
supervision shall be done.
63
It was observed that the LT

cable routed along the
working place at cable
trench.

be away from people movement area.
Inspection should be done on regular
basis and maintained the records.
Training should be conducted for all
electricians about the requirement of
cable routing and dressing.
64

arrangement for shifting of
heavy structural material by
trailer to fabrication yard2.
SOP shall be prepared and followed

properly. Proper supervision shall be
ensured.
62
65

excavtion was done in very
unsafe way near the
scaffolding base at Coal
Blending Silo.
While doing excavations, stability of

adjecent structures shall be taken in to
conderation. Safe distance shall be
mentained from the exsiting structures to
ensure the stability.
66

egress was not provided uring
the reinforcement and
shuttering activity at cable
trench near sub-station.

67
It was observed that terminal

connection to the welding
rectifier was not given
properly at Battery #2.
Prior inspection shall be done for all

electrical installations before starting up.
If any gear found damaged shall be
replaced immediately.

engaged in the chiping activity
with hilti machine were
working on sub-standard and
unsecured platform at
Chimney.

starting the job.
69
It was observed that some

members of engineering team
were observe without
sufficient PPE's on site.

must be ensured.
70
It was observed that the edge

protection was not provided to
open edges at JH#3.
Open edges at height shall be secured

properly with hard barricading to avoid
fall hazards.
68
It was observed that oxygen

cylinder was laid on ground on
varoius places at site.
Cylinder storage should be done as per

the standard. All cylinder should be
positioned vertically upright, properly
secured, with hazard communication, fire
extinguisher and identification. Training
about the requirement of gas cylinder
storage & handling.
72

were working without
mandatory PPE's and fall
protection equipments at substation building.

must be ensured.
73

engaged in the roof structure
fabrication was working
without fall protection and
proper access and egress at
secondary crusher building.

before starting the activity. Proper fall
protection arrangements shall be
provided for height works.
71
74

scffolding base was landed on
unstable supports at Substation.

standard.Height and width ratio should
be followed as per the standard.Safety
75
It was onbserved that the

damaged sling was used in
the erection of parts of GCP at
Battery #4.
Damaged sling shall be replaced with

new one. Proper pre-use inspection shall
be done.

substandard platform was
used for the structure welding
and alignment at Battery #3
Pusher Side.

hand rails ,mid-rails toe-guards ,access
at height.
76
77

electrical connection was done
at Battery #3.
Electrical connections shall be done in

safe way a/c to the industrial standards.
before use.
78

unsecured ladder used for the
access over the gas collecting
pipe at Intermediate platform
between Battery #1 & Battery
#2.

79
It was observed that substandard joints observed in

welding rectifier at Coke
Cutter Building.
Cable joints shall be done properly. Lugs

shall be used for welding cable joints.

working on the oGCP structure
were not equipped with fall
protection equipment viz.
Safety Belt.

must be ensured.
81
It was observed that workmen

working at height without
anchoring double body
harness at coal tower

must be ensured.
82

housekeeping was not done
and nailed shuttering material
was scattered below the
power cable at SCB area
Cable joints shall be done properly. Lugs

shall be used for welding cable joints.
80
83
84
85

properly shuttering material
was scattered unsafely and
substandard scaffolding was
use for height work at
substation area
Good standard of house keeping shall be

conducted about the requirement of
house keeping. Cross checking should be
done by contractor supervisor on regular
basis. Scaffolding should be made as per
the industrial standard with fully covered
plat form, hand rails, mid-rails toe-guards
,access and proper base
It was observed that poor

housekeeping found in access
and egress at sub station area

basic

and malty jointed welding
work at Coal Tower Area.

86
87
88

engaged in civil activity were
working without mandatory
PPEs at substation area

must be ensured.

and malty jointed welding
work in Coal Tower Area


return job earting was
provided to welding machine
Coal Tower Area.
Welding machine job earthing shall be

done properly. Proper welding cable shall
be used for all the return earth to
welding job. Cable lug shall be used for
all cable connections. Pre-use inspection
should be done on regularly as per the
conducted for electricians.
It was observed that no fire

extinguisher provided near
main DG and no weather
protection viz. shed , canopy
at cock cutter area.
Proper weather protection shall be

provided all electrical installations. Preuse inspection shall be done properly.Fire
fighting equipments shall be installed .
Other necessary preventive measures
shall be taken according to PRA.
90

and material was scattered
below the electrical panel at
refractory shed

the working area. Good standard of
house keeping shall be ensure. Pre- use
91

splicing was not done in the
sling used for supporting the
OGCP with chain block pulley
in Chimaney Area.
splicing of hand made slings shall be

done according to industrial standard.
Sufficient number of U" clamps shall be
given to secuire the splicing
89
92
93
94
It was observed that parralel

works were in progress at
Battery #2.
Only one work activity shall be done at

same axis.parralel activities shall be
avoided. PTW system shall be
implemented properly and shall be
authorized only after conforming physical
conditions on site.
It was observed that terminal

connection were given in very
unsafe and un-standardized
way at Battery #2.

It was observed that big

halogen light was used in the
semi-confined space viz. Gas
Collecting Pipe at Battery #2.
PTW system shall be followed Strictly.

Risk shall be analyzed properly for
respective job. Checkpoints given on
PTW shall checked and verified physically
and then got selected on forms.
Surveillance training shall be provided to
all employees, if needed.
95

welding cable joint was
observed in the Intermidiate
platform between Battery #1
& Battery #2.

96
It was observed that packing

was not given and sufficient
no "U" clamps were not used
in the sling used in tieing
Chain block pulley at Battery
#2.
Packing shall b provided to slings when

introduce to sharp edge
It was observed that concrete

debris were found lied in the
pathway provided for the GCP
Pipe at Battery #1.

97
98

excavated drain was not
barricaded properly at Battery
area.
Proper hard barricading should be

provided immediately after the
completion of excavation as per the
industrial standard. Access should be
provided as per the standard.
A competent person should inspect the
excavation daily before the start of the
work an deep the records of the same.
99

means of access and working
platform was not provided for
shuttering support and
concreting work at drain near
Battery Area.


return earthing as given to the
welding job at Coke Cutter
Building.

10
0
10
1
10
2
10
3
It was observed that manual

lifting area was not barricaded
at Quenching Tower.
Area should be barricaded before starting

the manual lifting work activity.

engaged at Quenching car
were not using Fall protection
equipments.

must be ensured.

engaged in concret mixing
was not using proper PPE's at
Coal Tower Building.

must be ensured.
10
4
It was observed that cabale

was layed over ground at
Battery #3.

dressing.
10
5

was not provided for worker
engaged in the grinding work
in the coal tower building.

be provided to all job site.
10
6

rigging arrangement done for
the manual lifting of the
shuttering plate was very
unsafe at Quenching Tower.
All rigging arrangements shall be done

a/c to guidelines and industrial
standards. Proper supervision shall be
done and training shall be given for safe
rigging practices.
10
7

working at height in critical
place without working
platform at Batery#4 pear
side.

height work.
10
8

rigging practices are doing
and packing was not provide
while shifting at Fabrication
yard

standards. Proper packing shall be
provide for all edges of lifting load.
Proper supervision shall be done and
training shall be given for safe rigging
practices.
10
9

inspection of fire extinguisher
was not done at Fabrication
Yard #1


properly empty diesel drum
scattered near pushing car
Proper housekeeping shall be maintained

on daily basis. Material stacking shall be
done properly. Proper work site
inspection shall be done.
11
1
It was observed that cable was

laid on ground at coal tower.

done as per the standard. Cables
abounds be away from people and
vehicle movement and wet areas.
11
2
It was observed that the edge

protection was not provided to
open edges at Secondary
Crusher Building.
Open edges at height shall be secured

properly with hard barricading to avoid
fall hazards.
11
0
11
3
It was observed that no proper

was provided at the trench
and no barrication at JH#2.

work place as per the standard. Job
all workers about he requirement of
work. Inspection should be done before
starting the job
11
4

improper housekeeping was
done near coal tower building.
combustible material was
accumulated.

basis.

worker engaged in unsafe way
without platform at SCB

starting the job.
11
5
11
6

web sling was found at SCB
All the lifting tools and tackles should be

in good condition. Visual inspection
should be done for all lifting tools and
tackles prior to use. Ensure all lifting
appliances and gears are third party
inspected ,certified,tagged and colour
coded as per the standard before use.
11
7

improper panel body earthing
was given at Fabrication Yard
#1.
All electrical equipment body earthing

shall be done properly. Cable lug shall be
used for all cable connections. Pre-use
inspection should be done on regularly as
per the standard. Job specific training
should be conducted for electricians.
11
8

fighting equipments were
installed at Refractory Shed.
Fire fighting equipments shall be installed

at site during hot works. Other necessary
preventive measures shall be taken
according to PRA.
11
9
It was observed that multijoint cable was observed at


12
0
It was observed that preassembly of gallery was in

progress on unsafe preassembly bed at fabrication
yard #1 Unsafe wooden
pickings were given on other
side
Proper pre-assembly arrangements shall

be done. Proper per-use inspection
shallbe done.
12
1

glandings were not provided
to the DB's at DB #2 at
Proper glandings shall be provided to all

electrical connections. All installations
shall be done accoring to industrial
standards.
12
2
12
3
12
4

power cable routing was not
done properly at fabrication
yard 1

dressing.

workers working near
quenching tower without fall
protection equipments viz.
safety belt at Coke Wharf.

must be ensured.

worker engaged in civil
activities was working in very
at coke wharf area

starting the job.

worker engaged in height
work activity without
anchoring safety belt and
without proper working
platform.

must be ensured.
12
6
It was observed thatt pit found

without barrication at JH#2

12
7
It was observed that man-lift

affected area was not
barricaded at JH#2.
Man-lift affected area shall be properly

barricaded. Un-authorised entry shall be
prohibited.
12
5

unsecured materials were
found in access of K#4.

12
9

power cable joits was not done
properly at Sub-station
Buidling.
Power cable joints should be done

properly as per the standard. Pre-use
done properly.
13
0
It was observed that PP rope

used for hardening of chain
block at Secondary Crusher
Building.
Proper tools and tackles shall be used at

erection activity. All tools shall be
accoring to the industrial standards. All
tools and tackles shall be inspected
properly before use.
12
8
13
1

compressed gas cylinder were
not secured properly at

storage & handling.
13
2
It was observed that multy out

going power cable connect
through RCCB instead of using
the Distridution Board at DB
#2 at Fabrication Yard#1.
All inputs shall be given through the

electrical distribution boards. All
electrical installations shall be done
according to thr industrial standards.
13
3

cutting activity was in
progress in very unsafe way at
Gas Collection at Chimaney
Area.
All the critical areas shall be secured with

abrricadings and entry of un-authorised
persons shall be prohibited. Proper
supervisions shall be ensured.
It was observed that electrical

fitting support by brick in very
unsafe way at Sub-station
Building.
Sub-standard supports shall be removed.

All the electrical installations shall be
supported by standard supporting
system.
13
5
Workers engaged in the

electrical installations were
not using fall protecting
equipments at Sub-station
Building.

must be ensured.
13
6
It was observed that the floor

opening was not secured
porperly at Sub-station
Building.
All floor openings shall be secured

properly with checker plates. Porper
inspections shalll be done.
13
4

engaged in curing work
activity without using any fall
protecting equipment in Coke
Wharf.
Proper anchorage points shall be

provided. Life lines shall be installed in
heights to anchor the fall protection
equipments. Employees should be
provide with all Mandatory PPEs and
Required Specific PPE as listed in the PPE
Matrix.
13
8

excavted pit was secured with
the barricading at Sub-station
Area.

13
9
It was observed that drinking

water arrangement was given
near excavated pit near Substation.
All water sources at site shall be moved o

some safe and hygenic places.
13
7
14
0

welderengaged in coal tower
was working in very unsafe
way with using substandard
platforms.

starting the job.
14
1
It was observed that knoted

pp rope used for lifting activity
and activity was going on
without barrication at Coal
Tower Building.
Proper tools and tackles shall be used at

erection activity. All tools shall be
accoring to the industrial standards. All
tools and tackles shall be inspected
properly before use.
14
2

cable and welding cable
overlap with each that near
coal tower.
All electrical installations shall be done

according to the industrial standards.
14
3

cable routed along the
excavated trench from rebars
and other material stackings
near JH#2.

14
4
It was observed thatunsafe

parallel work were in progress
and spatters from hot work
were falling on packing
material at Battery #2.
Parallel works shall be strictly prohibited.

Area below hot works shall be barricaded
and fire extinguishers shall be radialy
available at site.
14
5

erection & height work was in
progress.
Positioning of man-lift was
done in wrong direction.
Worker came out from man-lift
to do fit up.
No fall protection was
provided.
Activity was in progress
without PTW & PRA.
At K#7.

14
6
It was obsrved that unsafe

forklift operation on road.
Forklift operations shall be done

according to the SOP.
14
7

substandard welding machine
found and body earthing was
not provided to the welding
rectifier at K7 area.

14
8

weather protection provide to
electrical panel near Battery
#2.

provided all electrical installations. Preuse inspection shall be done properly.
It was observedd that the

workers engaged in the fit up
of roof structure were workinh
without proper fall protection
arrangements at Secondary
Crusher Building.
Proper fall protection arrangements shall

be done at height viz. safety net, life line
etc. Strict supervision shall be ensured
during height works.
15
0

welders and cutters engaged
without mandatory PPE's at

must be ensured.
15
1
It was observed that pre-use

inspection of electrical DB was
not done at Fabrication yard 2.

14
9
15
2

and welding cables were
routed togetherly at
Welding and power cables shall be routed

properly. Cable routing and dressing
should be done as per the standard.
Cables should be away from people and
vehicle movement area. Inspection
should be done on regular basis and
maintained the records. Training should
be conducted for all electricians about
the requirement of cable routing and
dressing.
15
3

substandard return earthing
was given to welding job at

done properly. Cable lug shall be used for
15
4
It was observed that multicable and damaged cabled

were observed at Fabrication
Yard #2.
Malty-joints power cables shall be

replaced with new one. Proper inspection
shall be done.
15
5

and damaged terminal joints
observed at welding rectifiers
installed at Fabrication Yard
#2.

15
6

power cables observed at
Multi-joints power cables shall be

replaced with new one. Proper inspection
shall be done.
It was observed that loose and

the K#2.

15
7
It was observed that welder

enaged in the JH#2 was
working without attached
helmet.

must be ensured.
15
9
It was observed that the substandard platform was used

during fit up of platform
support structure at Battery
#3.

starting the job.
16
0

illumination was not povided
to the GC pipe at Battery #2.
Sufficient level of illumination shall be

maintened in semi-confined spaces. All
precautionary measures in the PRA shall
be properly implemented on ground.
15
8
16
1
16
2
16
3

substandard return earthing
was given to welding job at
coal tower.


were working at the
unsecured edges without any
fall protection at coke wharf

it was observed that workmen

working at height without
Mandatory PPEs at coke
cutter

must be ensured.
Chain to be provided for the

cylinders on Cutting set
trolley. (Leader's Safety Hours
Inspection point)
Compressed cylinders shall be secured to

prevent from fall. Daily inspection shall
be done and training shall be provided
for safe stacking practices.
16
5

engaged in the welding work
activity were without
mandatory PPE's viz. shoulder
pads, hand gloves, etc. at
Fabrication #2

must be ensured.
16
6
It was observed that body

earthing was not given to the
welding rectifier at .fabrication
yard

16
4
16
7

excavation activity was in
progress without area
evacuation and no warning
board display
The area around critical activities viz

excavation shall be barricaded. Warning
board shall be displayed and unauthorized entry shall be strictly
prohibited. Proper supervision shall be
ensured during activity.
16
8

stamping beam loading
activity on pathway was not
secured with barricading at
fabrication # 1
Hard abreaction should be provided

around stamping beam. Inspection
should be done on regular basis.
Barrication maintenance should be done
on regular intervels.Hazard
communication should be provided near
the Stamping station
It was observed that slign

padding was given for heavy
lifts at fabrication yard
Hard abreaction should be provided

around stamping beam. Inspection
should be done on regular
basis.Barrication maintenance should be
done on regular intervels.Hazard
communication should be provided near
the Stamping station
16
9
17
0

power cable routed along the
pathway at silo area.

be away from people movement area.
17
1

excavation activity was in
progress without area
barrication, PTW and PRA at
silo area

excavation shall be barricaded. Warning

workers engaged in height
platform, no anchoring point
for safety harness.

height.
17
2
17
3
17
4
17
5
It was observed that hook

latch was not installed in rope
pulley and taking with
reinforcement bar
Damaged parts shall be replaced with


unsecured loose materials
were stacked at the top of coal
blending silo.

removed from the working area.
Precautionary measures prescribed in the
PRA shall be followed properly. Proper
supervion shall be ensured critical
activities like de-shuttering.

scaffolding was not
constructed properly at the
top of coal blending silo

working more than 1.8 mtr height. Job
at height.
17
6

unsecured loose materials
were stacked at the top of coal
blending silo.

activities like de-shuttering.
17
7
It was observed that no body

earth provide for distribution
board and without weather
protection at coal blending silo

17
8

dismantling of scaffolding was
in progress without proper PRA
and without barricating the
area at coal blending silo.
PTW system shall be followed properly.


proper body earthing was not
provided to the welding
rectifier at Coal blending silo

18
0

coke wharf.
Access should be provided to the

working area. Protection should be
provide for ladder. Access should be
provided as per the standard. Job specific
related workers about the requirements
of working surface and height work.
Safety harness should be used while
working more than 1.8 meter height
18
1

conveying the material by
hydra was in progressing in
very unsafe way at Fabrication
yard 2.
The shifting of material shall be done

appropriately. SOP shall be followed
properly.
17
9

board was not secured
properly at Fabrication yard 2.
Electrical pannel need to be secured

properly. Prior inspection should be done
regularly for all electrical pannels.
18
3

was using substandard
platform at fabrication yard #
2.

provided for all height work
operations.Acess should be provided to
reach the work place as per the
standard.Safety harness should be used
working more than 1.8 mtr height.Job
at height.Inspection and tagging should
be done before starting the job.
18
4

substandard and unsecured
ladder was used at fabrication
yard#2
Ladder should be in good condition.

Preuse inspection should be done. Ladder
should be extended 1mtr above the rest
platform. Ladder should be secured
firmly. Training should be provided to
workers on ladder safety requirements.
18
2
It was observed that welding

rectifier was found very un
safe position at fabricaiton
yard#2
All welding rectifier should be on position

and good working condition. Pre-use
18
6

power cable was not routed
properly at fabricaiton yard#2

18
7
It was obsrved that worker

engaged in chippinh activity
were not provided with fall
protection arrangement viz.
anchoring point, life line. At
Chimmney area.
Proper anchorage system or life line shall

be provided for effetive anchorage of fall
protection system. Proper training for
height works shall be provided.
18
5
18
8

worker engaged in the
chipping activity with hilti
machine was working without
mandatory PPE's viz. Safety
goggles, gloves, nose mask,
ear plugs at At Chimmney
area.

must be ensured.
18
9
It was observed that the lid of

hydra (AP31 AP4338) fuel
tank was found damaged at
Fabrication yard2.
Damaged fuel tank lid shall be replaced.

Tank lid shall not be covered with any
flammable material.

fabrication of railing at
primary crusher staircase was
not working with fall
protection equipment.

must be ensured.
19
0

outrigger's support was given
in very unsafe way at Primary
crusher building.
Proper base support shall be given to

outriggers of crane a/c to industrial
standards. Proper inspection shall be
conducted before starting the activity.
19
2

power cable routing done at
Substation Area.

done as per the standard. Cables abould
dressing.
19
3

workers engaged in painting
platform, gratings were not
secured properly and no
anchoring point for safety
harness. At Sub - station Area.

height.
19
1
19
4

cutting hose was found at
Battery yard-3
All damaged parts shall be replaced with

be done every day before starting the
job.
19
5

found damaged cutting sets
torch was using at Battery
yard-3
All damaged fittings of gas cutting sets

torch shall be replaced with new one.
Proper pre-use inspections shall be
conducted.
It was observed that the flash

back arrestor was not installed
in cutting set at Battery yard-3
Flash back arrestor should be provided

for all gas cutting set. Management tools
should be followed as per the standard.
Pre- use inspection should be done on
regular basis and maintained well.
Training should be conducted for gas
cutters about the requirement of gas
cutting operation. Cross checking should
be done by contractor supervisor on
regular basis.
19
6
19
7
It was observed that food

waste scattered at Fabrication
yard 2
All waste material should be collected

and disposed properly .
Designated and separate waste/scrap
collection bins should be placed at
strategic locations for depositing food
waste/scrap. The bins shall be
maintained on a regular basis.
Conduct the housekeeping activates
towards the end of each shift.
Ensure effective supervision and provide
training to workers on housekeeping.
19
8
It was observed that the floor

openings were not secured at
Sub-station building.
All floor opening at work area shall be

properly secured with barricading. Work
field inspection shall be conducted prior
to start the work and proper
precautionary measures shall be taken.
19
9

concrete debris was lied alone
pathway at Coal Tower Area.
Concrete debris shall be cleaned after

completion of work. All workers shall be
trained proper housekeeping and proper
supervisor shall be done.
20
0

return earthing to welding job
was given in improper way at
fabrication yard-2

20
1

hydra no. (AP31.AR.9846 )
break oil tank cap was not
found and covered with
flammable material at
fabrication yard2
Damaged break oil tank cap shall be

replaced. Tank lid shall not be covered
with any flammable material.

done near fabrication yard 2.
Lots of combustible material
material was accumulated.

20
2
20
3
20
4
20
5

workers working without fall
safety belt at JH -1.

must be ensured.
It was observed that pre-use

inspection of gas cutting set
was not done and was not
secured properly at
Fabrication yard 2.

storage & handling.

engaged in welding work
without mandatory PPE's . At
Fabrication yard 2

must be ensured.

distribution board is in
damage condition at
fabrication yard # 2

20
7

welders engaged in the
Fabrication, were working
without mandatory PPE's.at
substation area

must be ensured.
20
8

light (glass was broken) found
at K2
Damaged parts shall be replaced

immediately. Pre-use inspection should
be done on regular basis and maintained
well.
20
6
20
9

engaged in civil activity were
no proper means of access
and egress at JH3.
Proper access should be provided to all

the work locations. Proper supervision
should be ensured at all the times.
Training should be provided to all the
workmen.
21
0

light (glass was broken) found
at Substation Area.
Damaged parts shall be replaced

immediately. Pre-use inspection should
well.
21
1

rectifier pre-use inspection
was not done at Fabrication
yard2.

21
2

and without proper access and
egress at Chimmney area.

starting the job.
21
3

found damaged cutting sets
torch was using at quenching
tower.

conducted.
21
4

excavated soil was dumped on
the edges of excavated pit,
may result in collapsation in
Coke cutter.
Excavated soil shall be dumped away 1.5

m away from excavated edges to prevent
collapsation. Proper preventives shall be
taken a/c to physical conditions on site.
21
5
21
6
21
7

excavated area was not
secured with barricade at
Coke cutter.


fabricated lifting hook was
using without TPI at
Fabrication yard2.
Third party inspection should be done for

all lifting tools and tackles. Colour coding
and tagging also should be done for all
lifting tools and tackles. Proper rigging
tools, tackles & equipments as per r the
industrial standard only used for the
lifting operations .

engaged in fabrication work
without mandatory PPE's viz.
Safety helmet ,Safety Gloves.
Fabrication yard 2.

must be ensured.
21
8

grinding activity was working
without mandatory PPE's viz.
face shield at Fabrication yard
2

control at the site,
Regular Tool Box talk must be conducted
regarding use of PPE,s and must be
recorded the same.
must be ensured.
21
9

done. Lots of unwanted and
combustible material
Near electrical panel.
Fabrication yard 2.

22
0

rectifier was found damaged
condition, needs to be
changed. At fabrication yard2.
All damage welding meachine shall be

replaces with new one. Pre-use
should be conducted.
22
1

fighting equipment provided
and insufficient weather
protection viz. shed , canopy
at Fabrication yard-2

provided all electrical installations. Preuse inspection shall be done properly.
Fire fighting equipments shall be installed
. Other necessary preventive measures
shall be taken according to PRA.
22
2
It was observed that found

cutting set hose pipe was
damaged condition at
Fabrication yard 2
Compressed gas hose pipe shall be

routed through safe places and should
not routed near to the ignition source

and combustible material was
scattered along pathway at
JH1

22
3
22
4

electrical panel was not
provided with sufficient
guarding at JH1
All guards and covers of electrical fittings

shall be fixed properly so as to avoid
direct contact. Pre-used inspection shall
be conducted daily.
22
5
It was observed that body

earthing was not given to the
welding rectifier at Fabrication
yard 2 .

It was observed that the no

chain to be provided for the
cylinders on cutting set trolley
and pre-use inspection of gas
cutting set was not done at
fabrication yard-2

for safe stacking practices. Pre-use
inspection system shall be followed
properly. Checkpoints given on checklist
shall checked and verified physically and
then got selected on forms. Surveillance
training shall be provided to all
employees, if needed.
22
6
It was observed that found

unstable shead at fabrication
yard-2.
shead should be made as per the

industrial standard . Inspection should
be followed as per the standard.
22
8
It was observed that oxygen

cylinder was laid on ground .
improper storage of
compressed cylinders at
Fabrication yard 2.

storage & handling.
22
9
It was observed that sub

standard unsecured DB was
in used without providing
sufficient guarding at
Fabrication yard 2
All electrical DB should be as par

standard .guards and covers of electrical
fittings shall be fixed properly so as to
avoid direct contact. Pre-used inspection
shall be conducted daily.
22
7
23
0
It was observed that the cable

routing was not done properly
and welding cable and power
cable overlap with each other
at Fabrication yard 2.

23
1

standard sling was deployed
in erection activity at
Fabrication yard 2.

23
2

excavated soil was dumped on
the edges of excavated pit,
may result in collapsation in
Coke cutter.
Excavated soil shall be dumped away 1.5

m away from excavated edges to prevent
collapsation. Proper preventives shall be
taken a/c to physical conditions on site.

engaged in reinforcement
activity were working without
working platform at Coke
cutter

23
4

worker was engaged in
reinforcement activity was
without mandatory PPE's at
Coke cutter.

must be ensured.
23
5

not provided for the excavated
pit at Coke cutter.
Proper means of access and regress shall

be provided for the tank. Ensure
competent supervision. Site inspection
shall be done regularly.
23
3
23
6
It was observed that the preuse inspection of Electrical DB

was not done properly near
Jain store at Fabrication yard2.

23
7
It was observed that the substandard return earthing was

given to the welding job at
fabrication tyard-2


done near chimmney area.

23
8
It was observed that power

connection of grinding
machine was given directly to
the panel without plug top
installation at Substation Area.
Proper plug top shall installed and power

shall be provided through separate
electrical board. It shall be routed
through ELCB. Proper pre-use inspections
shall be done.
24
0
It was observed that nacked

wire inserted directly in power
panel without industrial Plug
Top at Substation Area.
Standard metallic plug top should be

provided for all electrical power
connections. Pre use inspection need to
be done prior to work. Job specific
training should be conducted . All
electrical related work should be carried
out by authorized person.
24
1

access platform was not
secured with railing system at
coke wharf area.
Proper railing system shall be installed

towards opening side. Proper inspection
shall be done.
23
9
It was observed that no proper

means of access and egress to
conveyor at coke wharf area.
Proper access should be provided to all

the work locations. Proper supervision
should be ensured at all the times.
Training should be provided to all the
workmen.
24
3

installation of distribution box
at Substation Area.
All distribution board shall be provided

with stand and proper weather
protection. Pre-use inspection shall be
done properly. Fitting and installation
shall be done qualified and trained
electrician.
24
4

means of access was given to
the cable trench near.JH3.

be provided to all job site.
24
2

compressed cylinder not
secured properly near
battery2
All cylinders shall be stored in upright

position and tied to rigid support with
chain. Daily inspection shall be done and
training shall be provided for safe
stacking practices.
24
6

excavated pit was not
secured at quenching tower.

24
7
It was observed that pre use

inspection not done for drilling
meachine at fabrication yard-1

24
5

concrete debris lied at
Quenching tower.
Concrete debris shall be cleaned after

completion of work. All workers shall be
trained proper housekeeping and proper
supervisor shall be done.

done near quenching tower .

basis.
25
0

done near coal tower area..

25
1
Chain to be provided for the

cylinders on Cutting set
trolley. at Primary crusher -1structural

for safe stacking practices.
24
8
24
9
25
2

properly at Primary Crusher
Building.

25
3

were not provided to reach the
work locations ( stamping
station to coal tower) at coal
tower.


and malty jointed electrical
cable was found at stamping
station coal tower.

25
4

standard sling was deployed
in erection activity at
stamping station, coal tower.

25
6

were working at the
unsecured edges of opening
without any fall protection at
pusher car

around the open floor area. Install the fall
protection (railing system) Inspection
should be done before start of the
work.PRA should be followed as per the
standard. Worker shall be trained
properly to use proper PPE's at critical
work sites and proper handrail or edge
protection shall be provided for all the
open edges. Proper supervision shall be
done.
25
7
It was observed that area

beneath errection activity was
not secured at battery #3
Area beneath the height work shall be

secured by abdication. Warning boards
shall be displayed at site.
25
5
25
8
It was observed that the OGCP

unsafe rigging practices was
progressing were using
substandard sling and used
chain block pulley hook latch
was found damaged. At
battery#3

standards. Proper packing shall be
provide for all edges of lifting load.
Proper supervision shall be done and
training shall be given for safe rigging
practices.
25
9

illumination was not provided
near critical errection of OGCP
at Battery #3.
Sufficient level of illumination shall be

maintained at critical jobs . All
precautionary measures in the PRA shall
be properly implemented on ground.

battery-3
Access should be provided to the

working area. Protection should be
provide for ladder. Access should be
provided as per the standard. Job specific
related workers about the requirements
of working surface and height work.
Safety harness should be used while
working more than 1.8 meter height
26
0
26
1

unsafe stacking of refractory
material was done on the
edges along platform at
Battery #1.

activities.
26
2

unsecured ladder used for the
access over the gas collecting
pipe at battery#3.

26
3

rectifier pre-use inspection
was not done at battery#3.


damaged sling was used in
the pre-assembly and shifting
of gallery at Battery #3 and
4.
Damaged sling shall be replaced with

be done.
26
5

welder engaged in the welding
activity at GCP pipe near
Boiler was working without
platform and with out
mandatory PPE's.

working more than 1.8 mar height. Job
at height.
26
6

insufficient fall protection
arrangement was done on K7
to pass through the pathway
without grating.
Access to workplaces shall be properly

secured. Fall protection arrangement in
critical areas shall be ensured.
26
4
26
7

cutting set was kept idle in the
scaffolding erection and
dismantling area at Coal
Blending Silo.
Area below height work shall be free from

hazardous material. The area shall be
cordon off and unauthorized entry shall
be restricted.
26
8

material stacking was found in
side the leap frog store room
at coal blending silo.
Proper material stacking shall be

ensured. House keeping activity should
be done regular basis. Tool box talk
should be given to workers about
material stacking .
26
9

welding rectifiers were
installed without weather
protection at Secondary
crusher Building.
All electrical installations shall be

protected with shed. Proper pre-use
inspection shall be done before use.
27
0
27
1
27
2

power cable joints was not
done properly at Secondary
crusher Building.
Power cable joints should be done

properly as per the standard. Pre-use
done properly.
It was observed that welders

engaged in critical welding
activity were not using the
welding helmet attached with
face-shield at Secondary
Crusher Building.

must be ensured.

engaged in the refractory
material conveying were
working on unsecured edges
at intermediate platform
#2.

27
3

the battery area.

27
4

concreting activity was in
progress , boom placer
vehicle stopped at main
pathway without area
barrication at Coke Wharf .

concreting shall be barricaded. Warning
27
5
It was observed that PP rope

was deployed in structural
material shifting activity at
Coke cutter.
Proper tools and tackles shall be used in

the structural shifting, erection activities.
All tools and tackles shall be according to
industrial standards, shall be undergone
TPI.
27
6

unsecured material stored at
Fabrication yard 2 .

27
7

there was no handle found in
cutting torch at Fabrication
yard 2

conducted.
27
8
It was observed that cylinder

conveying by JCB was in
progressing in very unsafe
way at Quenching tower.
The shifting of material shall be done

appropriately. SOP shall be followed
properly.
27
9
It was observed that pre use

inspection and tagging for
scaffolding was not done at
Quenching tower.

28
0

insufficient and unsafe
support was given to the lid of
mixing chamber of batching
plant. The maintenance work
was in progress without PRA>
All maintenance works shall be executed

according to PRA. Risk involved in the
activity shall be properly analyzed and
appropriate preventive measures shall be
suggested and their implementation shall
be ensured on ground physically.

chipping activity with hilti
machine was working without
mandatory PPE's viz. Gloves,
Ear plugs at Coke Wharf area.

must be ensured.
28
1
It was observed that heavy

oil leakage found in air
compressor at Coke Wharf.
All leakages should be clear before

starting the job.Pre-use inspection should
well.T raining should be conducted for all
mobile equipment operators about the
requirement of mobile equipments.
28
3

worker engaged in civil
and without fall protection
arrangements at Coke Wharf
area.

meter height. Job specific training should
be conducted for all workers about he
starting the job.
28
4
It was observed that the preuse inspection of Electrical DB

(near quenching tower) was
not done properly at
Quenching tower .

28
2
28
5
28
6
28
7

workers were engaged upper
door fit up activity very unsafe
way and without platforms
and with out fall protection
arrangements at battery -2

hand rails,mid-rails toe-guards ,access
at height

welder engaged in fabrication
activity was working without
fall protection equipments viz.
safety belt at battery -3 and 4.

must be ensured.

worker engaged in the cutting
activity was working without
mandatory PPE's at
Intermediate platform of
Battery -3and4.

must be ensured.

electrical box was not secured
properly at Primary crusher
All guards and covers of electrical fittings

shall be fixed properly so as to avoid
direct contact. Pre-used inspection shall
be conducted daily.
28
9

power cable was not routed
properly at Primary crusher
area.

29
0
It was observed that operator

using sub standard method for
stopping hydra (KA-35 A7845)
and hydraulic oil very low, Oil
leakage was found in hydra. At
Battery 2
Damaged part of hydra shall be repaired

or replaced. Inspection should be done
on regular basis and maintained the
records.
28
8
29
1
It was observed that the preuse inspection of tractor was

not done at Batching plant.

29
2

and sub standard slings are
deployed for lifting activity at
battery.4.
1) Deteriorations were
observed in strands of sling.
2) No tagging was done.

new one. Splicing shall be properly
secured with D-shackles and tagging
shall be done. Pre-use inspection of tools
and tackles shall be done before use.
29
3

hydra (AP04AD 7340) oil tank
was found damaged at
battery4.

flammable material.
29
4

unsecured ladder was used at
battery 2&3.

29
5

unsafe stacking of loose
materials and chemical tins
was stocked at at
Intermediated platform
#3.


engaged in the welding
activity were working very
unsafe manner and without
platforms and with out fall
protection arrangements at
battery3.

hand rails,mid-rails toe-guards ,access
at height
29
6

welder engaged in the
fabrication activity were
working very unsafe way on
sub-standard platform with
insufficient PPE's at Battery
#3.

meter height. Job specific training should
be conducted for all workers about he
starting the job.
29
8

engaged in the railing of fit up
were working without fall
safety belt at K5.

must be ensured.
29
9

hydra (wb-37b 4954)fuel tank
was found damaged and no
side mirror was found at
Fabrication yard2.

flammable material.
29
7
30
0

hydra (AP 31 AP9846)fuel tank
was found damaged pre use
inspection was not done
regularly at Fabrication yard2.

flammable material.Pre-use inspection
system shall be followed properly.
Checkpoints given on checklist shall
checked and verified physically and then
got selected on forms. Surveillance
training shall be provided to all
employees, if needed.
30
1

web sling was deployed in
erection activity at
Fabrication yard2.

30
2

unsecured ladder was used at
Fabrication yard2.


plywood cutter machine
electrical cable was found
damaged at Coke Wharf .
Damaged electrical cable shall be

replaced with new one. Pre-use
30
4

stacking of shuttering material
was observed at quenching
tower area.

30
5

unsecured openings were not
secured at Coke Wharf.
All floor opening at work area shall be

properly secured with barricading. Work
field inspection shall be conducted prior
to start the work and proper
precautionary measures shall be taken.
30
3
30
6
30
7
30
8
It was observed that substandard and unsafe grating

laying was done on platforms
at Coke Wharf.

starting the job.

platforms were used in the
pipe fabrication works at

starting the job.

scaffolding construction was
done in very unsafe way. Base
plate was not given and
stability was ensured at Coke
Wharf.

form, hand rails,mid-rails toe-guards
,access and proper base. Inspection and
standard. Height and width ratio should
be followed as per the standard. Safety
30
9
It was observed that barbending and cutting activity

was in progress without PTW &
PRA at Steel Yard near Coal
Blending Silo.

31
0
It was observed that soil

contamination was done
because of oil at Chimney
Area.
Oil spillages shall be avoided. Soil

contamination shall not be done.
31
1

substandard slings were in use
in different working areas.1)
Deterioration was observed in
the web slings. 2) Substandard splicing was
observed in the wire rope
slings. 3) Untested wire rope
slings were in use. 4) SWl was
not mentioned on the slings
and identification tagging was
not done on all wire rope
slings.
Use of deteriorated slings shall be

avoided. All damaged slings shall be
discarded. All hand made slings shall be
manufactured according to IS standards.
All lifting tools and tackles shall be tested
and approved by Competent Third Party
for use. All slings shall be marked with
identification no. and swl to ensure the
safe use.
31
2

engaged in the cable pulling
activity were working without
mandatory PPE's at Primary
Crusher Building.

must be ensured.
31
3
It was observed that inappropriate (CO2) fire

extinguisher was installed at
Paint Storage Shed at
Fabrication Yard#1.
Fire risk shall be properly analyzed and

appropriate type of fire extinguisher shall
be installed at designated place.

unsecured, substandard
platform was overloaded
during the alignment activity
of lower door of Battery.

starting the job.

accumulation of loose
materials was cleared in JH#2.

31
4
31
5
31
6
It was observed that muli-joint

cables were used in the JH#2.

31
7
It was observed that area

leveling and grading activity
for crane marching was in
progress without PTW & PRA
at Sub-station area.


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1

It was observed that battery

Stability of the shed need to be ensured

It was observed that lots of

Proper rest shelters shall be provided.

It was observed that unsafe

All works must be carried with Pre Use

It was observed that workers

Water source shall be shifted to safer

It was observed that the cable

Proper PTW shall be obtained from

It was observed that U" jacks

Scaffolding should be made as per the

Stretcher should be provided

Appropriated Emergency preparedness

Approach to be provided near

Working platforms should be made as per

It was observed that the

Proper and safe work method shall be

It was observed that substandard fittings were used in

It was observed that the

It was observed that workers

Damaged parts shall be replaced with

It was observed that hiltimachine pre-use inspection

Pre-use inspection system shall be

It was observed that operator

Damaged part of hydra shall be repaired

It was observed that the

Cable routing and dressing should be

It was observed that TPI was

Third party inspection shall be conduct

It was observed that LT cable

Proper PTW shall be obtained from

It was observed that

Scaffolding shall be constructed

It was observed that the

Proper railing system shall be installed

It was observed that the hot

Proper precautionary measures shall be

It was observed that the

Proper base support shall be given to

It was observed that on/off

Sub-standard arrangements shall be

It was observed that the door

All man-lift buckets shall be secured

It was observed that damaged

Multi jointed welding cable shall be

It was observed that the safe

Proper means of access and egress shall

It was observed that the

Safe means of access shall be provided

It was observed that the no

Proper means of access and egress shall

It was observed that the

Area below hot work shall be free from

It was observed that the substandard parts were used in

Proper pre-use inspection shall be done

It was observed that worker

Area beneath the height work shall be

It was observed that the

Damaged pressure gauge should be

It was observed that the water

Water logging shall be cleared as soon as

It was observed that improper