Beruflich Dokumente
Kultur Dokumente
Department of Business Administration, College of Business, Central Washington University, 20000 68th Avenue W,
Lynnwood, WA 98036, USA
b
Department of Management, Youngstown State University, Youngstown, OH 44555, USA
Received 3 February 2004; accepted 19 December 2005
Available online 9 May 2006
Abstract
In this study, we have developed an analytic network process (ANP)-based framework to identify the level of impact of
different factors on total quality management (TQM) implementation and to assess the readiness of the Turkish
manufacturing industry to adopt TQM practices. ANP is a methodology recently introduced by Saaty for multiple criteria
problems where there is feedback and interdependence among decision attributes and alternatives. We determined the
factors that affect the level of implementation of TQM by doing literature searches and further rened those factors
through a survey conducted among 250 large manufacturing companies in Turkey. We ended up with 32 factors. When we
applied the model into large manufacturing companies zero defect and costly and long-term study turned out to be the most
inuential factors contrary to those of survey respondents quality improvement and higher revenue. The results of our
decision model show that the Turkish manufacturing industry has a readiness level of 59.2% for implementing TQM.
Model identies a number of factors for successful application; therefore, an understanding of the critical factors would
help managers to advance TQM implementation. Since there is feedback and interdependence among these factors, ANP
proves to be an effective framework for assessing readiness to adopt TQM and facilitating TQM implementation.
r 2006 Elsevier B.V. All rights reserved.
Keywords: Factors affecting total quality management implementation; Multiple criteria analysis; Quality management; Analytic network
process; Decision analysis
1. Introduction
In the early 1980s, consumers became more
powerful and started to demand high-quality goods
and services at reasonable prices. The globalization
Corresponding author. Tel.: +1 425 640 1574;
0925-5273/$ - see front matter r 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.ijpe.2005.12.009
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their products. A considerable number of organizations have tried to implement these practices and
have failed to achieve much, while many others have
implemented TQM with great success.
The overwhelming volume of literature on TQM
is primarily focused on the elements of TQM and
the approaches taken to assure a successful implementation; however, less attention has been
devoted to identify the critical success factors for
the implementation of TQM program (Dayton,
2001). Black and Porter (1996) developed a model
that identies a set of critical factors of TQM, their
relative importance and the interrelationships between each. Recently Conca et al. (2004) conducted
a similar study to identify critical success factors of
TQM and empirically tested with the answers of 108
ISO certied rms in Spain. Since these critical
factors are interdependent and there is feedback
among them we contend that our analytic network
process (ANP)-based framework is an enhancement
to earlier studies. Since the critical success factors of
TQM have not been studied extensively throughout
the world, it is the intention of this study to
investigate these factors and identify the relative
importance of each of them in a successful TQM
implementation and measure the readiness of the
Turkish manufacturing industry to adopt it.
The approach in this paper is to use the ANP to
investigate the degree to which TQM practices were
adopted in the Turkish manufacturing industry and
to identify the impact of different factors on
successful TQM implementation. This industry is
particularly appropriate for the study of the
effectiveness of TQM program implementation
since the majority of organizations that have
implemented TQM consist of manufacturing companies in Turkey. ANP requires expert judgments to
assess the relative importance of different factors
with respect to each other. In our study these expert
judgments were obtained via survey of 250 manufacturing companies in Turkey. ANP is a new
methodology introduced by Saaty (2001b) that
extends the analytic hierarchy process (AHP) for
decision making to cases of dependence and feedback. As Wang et al. (2004) pointed out, more and
more researchers are realizing that AHP is an
important generic method and are applying it.
Whereas, ANP is relatively new and there are few
applications as of yet. Some examples of ANP
applications include re-engineering, supply chain
performance, logistics, quality function deployment,
energy policy planning, project selection decisions,
and performance measurement systems (Hamalainen and Seppalainen, 1986; Partovi and Corredoira,
2002; Sarkis and Talluri, 2002; Agarwal and
Shankar, 2002; Partovi, 2001; Lee and Kim, 2000;
Ashayeri et al., 1998; Meade and Sarkis, 1998;
Sarkis, 1998, 1999, 2003; Karpak and Bayazit, 2001;
Saaty, 2001a, c).
In this paper we developed a framework that
facilitates nding the importance of different factors
on TQM implementation. In addition, we applied
ANP for the rst time to assess the readiness of
manufacturing industry in Turkey to adopt TQM
based on the survey of 62 companies. Since
constructing such a framework can best be approached by studying organizations that have
implemented TQM, we have excluded the ones
which stated that they did not implement TQM. The
paper is organized into ve sections and begins with
a literature search for the factors affecting TQM
implementation. The methodology of the study is
explained in Section 3. Section 4 introduces an
ANP-based framework which identies the importance of different factors on TQM implementation
and Turkish manufacturing industry readiness to
implement TQM. The overall conclusion is given in
Section 5.
2. Background
There is a huge amount of published literature on
TQM. A dominant theme in these writings is that
TQM is an approach to management that is
characterized by the principles of customer focus,
continuous improvement, and teamwork (Ugboro
and Obeng, 2000; Wadsworth et al., 2002; Chan and
Quazi, 2002; Hellsten and Klefsjo, 2000; Scharitzer
and Korunka, 2000; Young et al., 2001; Woon,
2000; Fok et al., 2001). It is broadly agreed that
TQM is an integrated management philosophy
aimed at continuously improving the performance
of products, processes, and services to achieve and
surpass customer expectations.
A number of research studies have been carried
out to examine the implementation process of TQM
and investigate the critical success factors for
implementing TQM. A common conclusion of these
studies is that the way TQM is implemented is
central to its long-term success within an organization (Ghobadian and Gallear, 2001). Flynn et al.
(1995) surveyed 42 US manufacturing rms and
measured the degree of use of quality management practices. Constructs they used were top
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implementing TQM. Huang and Lin (2002) reported that cost reduction, sales increase, product
image, service quality, and overall reputation are
some of the improvements companies achieved by
implementing TQM.
Sousa and Voss (2002) recently wrote a reective
review article on TQM. They have synthesized and
organized the literature in the eld and offered
suggestions for further research. They found out
that one important area of research in TQM has
been the examination of the extent to which TQM
practices have an impact on rm performancethe
quality performance model. Some TQM practices
did not have a signicant impact on organizational
performance. They stated that further research is
needed to clarify the relative importance between
mechanistic/process/technical (core) and nonmechanistic/sociobehavioral (infrastructure) TQM
aspects. They also found out that some rigorous
academic studies have started to question the
universal validity of TQM practices, and to
investigate the inuence of the organizational
context on TQM practice.
We concur with Conca et al. (2004) that the
critical factors of TQM differ from one author to
another. The current literature emphasizes various
critical factors of TQM implementation based on
different implementation practices. However, as
demonstrated in Sousa and Voss (2002) there are
certain constructs such as top management commitment, customer focus, supplier quality management,
employee involvement, employee empowerment,
employee training, and statistical process control
usage which are all present in the previous frameworks proposed.
The framework we propose in this research
encompasses common constructs expanded by all
relevant variables and relationships including factors comprising expected benets, risks, and costs of
TQM. It also includes Turkish manufacturing
industry-specic constructs such as dynamic structure of Turkey, unavailability of country-specific
TQM models, and conflict of Turkish management
structure and TQM.
3. Methodology background
In this study ANP serves as the decision analysis
tool and we implemented it using Super Decisionsr ,
a sophisticated and user friendly software that
implements ANP (Saaty, 2001a). ANP makes it
possible to deal systematically with the interactions
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priorities of the alternatives, the normalized reciprocals of the costs priorities of the alternatives, and
the normalized reciprocals of the risks priorities
of the alternatives p1 B p2 O p3 1=C p4 1=R.
Since the alternatives that have the highest priority
under Costs and Risks are more costly or risky,
convert the priorities so that less preferred alternatives have lower values than more preferred ones,
by taking the reciprocal of each alternatives
priority. Add these four resulting numbers for each
alternative to obtain its overall priority. Repeat for
all the alternatives and normalize. Finally, select the
alternative with the highest priority.
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Table 1
The decision criteria
Complaint reduction
Quality improvement
Price reduction
On time delivery
Higher revenue
Market share
Internal costs
External costs
Appraisal costs
Work-in process
inventory (WIP)
Zero-defects
Workforce (WF)
quality
85
Table 1 (continued )
Worker participation
Work satisfaction
Upper management
support
Dynamic structure of
Turkey
Workers support
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Table 1 (continued )
Change in perception
Company supplier
relationship
Knowledge in
statistics
Unavailability of
country-specific
models
Family companies
Table 1 (continued )
from the workers initially, the
respondents cited that workers support
might be lost later on when the process
progresses.
The respondents reported that there
might be an expected change in
managers perception of teamwork.
Selecting and developing vendors that
t into the TQM system is an
important issue. Long-term
relationships are cultivated so that
vendors deliver parts of perfect quality.
Currently vendors are generally
regarded as adversaries. Companies
often use multiple vendors, playing one
off against another, and there is a
heavy emphasis on price. The
respondents reported that lack of
vendors as long-term partners creates
an important risk to successfully
implement TQM in organizations.
The respondents reported that not
enough familiarity with statistical ways
of thinking and limited use of
statistical methods throughout the
organization are another common
failing.
The survey participants reported that
implementing TQM is costly.
Preventing defects, the cost of training,
charting of quality performance to
study trends, revising product designs,
making changes to production
processes, working with vendors and
other activities aimed at improving
quality and preventing defects is costly.
They also cited that adopting TQM is a
long-term process. It may take 26
years to become fully operational in
the organizations.
The respondents reported that they
adopted Deming, Juran, and Japanese
models in their organizations. Yet they
believe that due to differences between
countries, specic TQM models are
necessary. Since country-specic
models were unavailable, they had to
use models developed mainly for other
countries.
It was reported that approximately
90% of the companies in Turkey are
family partnerships and not managed
by professionals. The main reason is
that company owners do not want to
lose their power at every level of
management. This exacerbates the
conict between traditional Turkish
managers and those who would
implement TQM.
TQM expenses
Conflict of Turkish
managementstructure
and TQM
Cooperation level
Difficulty of achieving
teamwork
Long-term
competitive power
Workforce harmony
Achieving quality
culture
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Opportunities
Disadvantages
Risks
Cost (0.635)
Quality (0.287)
Time (0.078)
Very low
Very high
Very low
Low
High
Low
Very high
Very low
Very high
High
Very low
High
Priorities
0.321
0.288
0.195
0.195
Very high (0.420), high (0.260), medium (0.160), low (0.10), very low (0.06).
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evaluate the ultimate relative importance of different factors that impact the implementation of TQM
and assess the readiness of the Turkish manufacturing industry to implement TQM. The factors that
will be used to evaluate the alternatives were
developed earlier in the paper. Two alternatives,
Turkish industry should apply TQM and Turkish industry should not apply TQM are determined
and will be evaluated according to these factors.
There are four feedback networksone for each
of four general controlling factors (the merits of the
decision): advantages, opportunities, disadvantages,
and risks. The advantages reect the current benets
of TQM implementation. The opportunities reect
the potential benets of TQM implementation. The
disadvantages reect the limitations of TQM implementation whereas the risks reect the expected
shortcomings of TQM implementation. First, the
factors listed above that affect TQM implementation are classied into advantages, opportunities,
Fig. 2. The ANP-based framework for successful TQM implementation and for assessing the readiness of Turkish industry for TQM.
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89
Table 3
Cluster matrix for the advantages network
Clusters
Advto cust
Advto workf
Operadv
Fincadv
Alt
Advto cust
Advto workf
Operadv
Fincadv
Alt
0.4532
0.2375
0.1029
0.1818
0.0246
0.0000
0.9000
0.0000
0.0000
0.1000
0.0000
0.0000
0.9000
0.0000
0.1000
0.3149
0.0000
0.1594
0.4980
0.0316
0.5523
0.0985
0.0633
0.2857
0.0000
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Table 4
Unweighted Supermatrix
Advto cust
Operadv . . .
Advto workf
Comp. red
Quality
Price
On-time
WF qu
Worpart
WF sat
Zero
WIP
Adv to cust
Comp
Quality
Price
On-time
0.0000
0.3196
0.5584
0.1219
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
1.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Advto workf
WF qu
Worpart
WF sat
1.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
1.0000
0.0000
0.3333
0.0000
0.6667
0.2500
0.7500
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Operadv
Zero
WIP
1.0000
0.0000
1.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Fincadv
Higher rev
Market
Intcosts
Extcosts
Apprcosts
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.2296
0.6483
0.1220
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Alt
Apply TQM
Not apply TQM
..
.
0.8889
0.1111
..
.
0.9000
0.1000
0.7500
0.2500
0.6667
0.3333
0.8000
0.2000
..
.
0.7500
0.2500
0.7500
0.2500
0.8750
0.1250
..
.
0.8750
0.1250
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Table 5
Weighted supermatrix
Advto cust
Operadv . . .
Advto workf
Comp. red
Quality
Price
On-time
WF qu
Worpar
WF sat
Zero
WIP
Advto cust
Comp
Quality
Price
On-time
0.0000
0.1990
0.3093
0.0676
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.9484
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Advto workf
WF qu
Worpar
WF sat
0.2903
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.9000
0.0000
0.3000
0.0000
0.6000
0.2250
0.6750
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Operadv
Zero
WIP
0.1256
0.0000
0.8067
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.9000
0.0000
Fincadv
Higrev
Market
Intcosts
Extcosts
Apprcosts
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.2022
0.5709
0.1075
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
Alt
Apply TQM
Not apply TQM
..
.
0.0268
0.0033
..
.
0.1740
0.0193
0.0895
0.0298
0.0344
0.0171
0.0800
0.0200
..
.
0.0750
0.0250
0.0750
0.0250
0.8750
0.1250
..
.
0.0875
0.0125
factors affecting TQM implementation and investigated the readiness of the Turkish manufacturing
industry to adopt TQM practices based on a survey
carried out among 250 large manufacturing companies in Turkey. We used the ANP for decision
making with dependence and feedback based on
four major factors as mapped to Saatys benets,
costs, opportunities, risk (BOCR) model. ANP is a
new methodology that incorporates feedback and
interdependent relationships among decision attributes and alternatives. It leads to fresh insights
about issues. Since we included only manufacturing
companies in our research, this study indicates
manufacturing industry readiness to adopt TQM.
Manufacturing companies have been and will
continue to be, for a while, a mainstay of the
economy in Turkey and hence our results are most
likely a good indicator of Turkish industry readiness
in general. Based on our model we found that in
Turkish industry, conditions for implementing
TQM were 59.2% favorable as opposed to not
implementing TQM. In the literature, only a few
studies addressed the TQM readiness of an industry
(Arasli, 2002; Weeks et al., 1995; Aksu, 2003).
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Table 6
Limit supermatrix
Advto cust
Operadv . . .
Advto workf
Comp. red
Quality
Price
On-time
WF qu
Worpar
WF sat
Zero
WIP
Advto cust
Comp
Quality
Price
On-time
0.0251
0.1231
0.0405
0.0148
0.0251
0.1231
0.0405
0.0148
0.0251
0.1231
0.0405
0.0148
0.0251
0.1231
0.0405
0.0148
0.0251
0.1231
0.0405
0.0148
0.0251
0.1231
0.0405
0.0148
0.0251
0.1231
0.0405
0.0148
0.0251
0.1231
0.0405
0.0148
0.0251
0.1231
0.0405
0.0148
Advto workf
WF qu
Worpar
WF sat
0.0911
0.1608
0.1033
0.0911
0.1608
0.1033
0.0911
0.1608
0.1033
0.0911
0.1608
0.1033
0.0911
0.1608
0.1033
0.0911
0.1608
0.1033
0.0911
0.1608
0.1033
0.0911
0.1608
0.1033
0.0911
0.1608
0.1033
Operadv
Zero
WIP
0.1279
0.0057
0.1279
0.0057
0.1279
0.0057
0.1279
0.0057
0.1279
0.0057
0.1279
0.0057
0.1279
0.0057
0.1279
0.0057
0.1279
0.0057
Fincadv
Highrev
Market
Intcosts
Extcosts
Apprcosts
0.0215
0.0139
0.0155
0.0405
0.0087
0.0215
0.0139
0.0155
0.0405
0.0087
0.0215
0.0139
0.0155
0.0405
0.0087
0.0215
0.0139
0.0155
0.0405
0.0087
0.0215
0.0139
0.0155
0.0405
0.0087
0.0215
0.0139
0.0155
0.0405
0.0087
0.0215
0.0139
0.0155
0.0405
0.0087
0.0215
0.0139
0.0155
0.0405
0.0087
0.0215
0.0139
0.0155
0.0405
0.0087
Alt
Apply TQM
Not apply TQM
..
.
0.1774
0.0303
..
.
0.1774
0.0303
0.1774
0.0303
0.1774
0.0303
0.1774
0.0303
..
.
0.1774
0.0303
0.1774
0.0303
0.1774
0.0303
..
.
0.1774
0.0303
Table 7
Factors and their priorities for the advantages network
Merits
Clusters
Factors
Priorities from
limit matrix
Local priorities
(normalized by
cluster)
Global priorities
Advantages (0.321)
Advantages to
customer
Complaints
reduction
Quality
improvement
Price reduction
On-time delivery
WF quality
0.0251
0.123
0.017
0.1231
0.605
0.084
0.0405
0.0148
0.0911
0.199
0.073
0.257
0.028
0.010
0.036
Advantages to
workforce
Operational
advantages
Financial
advantages
Worker
participation
Work satisfaction
Zero defects
0.1608
0.257
0.045
0.1033
0.1279
0.291
0.957
0.040
0.133
WIP
Higher revenue
0.0057
0.0215
0.043
0.215
0.006
0.029
Market-share
Internal costs
External costs
Appraisal costs
0.0139
0.0155
0.0405
0.0087
0.139
0.155
0.404
0.087
0.019
0.022
0.056
0.012
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Table 8
Factors and their global priorities
Factors
Global priorities
Complaints reduction
Quality improvement
Price reduction
On-time delivery
WF quality
Worker participation
Work satisfaction
Zero defects
WIP
Higher revenue
Market-share
Internal costs
External costs
Appraisal costs
Long-term competitive power
WF harmony
Achieving quality culture
Costly and a long-term study
Unavailability of country-specic models
Conict Mgt./TQM
TQM expenses
Quality education and training
Family companies
Companysupplier relationship
Difculty of achieving teamwork
Upper management support
Quality education and training
Dynamic structure of Turkey
Workers support
Change in perception
Cooperation level
Knowledge of statistics
0.017
0.084
0.028
0.010
0.036
0.036
0.040
0.133
0.006
0.029
0.019
0.022
0.056
0.012
0.006
0.059
0.060
0.102
0.011
0.022
0.011
0.008
0.024
0.013
0.005
0.029
0.031
0.004
0.012
0.005
0.002
0.085
93
Table 9
Inverting disadvantages and risks priorities for use in an additive formula
Apply TQM
Not apply TQM
SUM
Diasdv.
1/Disad
1/Disad. normalized
Risks
1/Risks
1/Risks normalized
0.822
0.178
1.000
1.216
5.618
6.830
0.178
0.822
1.000
0.790
0.210
1.000
1.266
4.762
6.028
0.210
0.790
1.000
Table 10
Overall results
Apply TQM
Not apply TQM
Advantages
(0.321)
Opportunities
(0.288)
Disadvantages
(0.195)
Risks (0.195)
Final outcome
(Additive)
Final outcome
(Multiplicative)
0.854
0.146
0.841
0.159
0.178
0.822
0.210
0.790
0.592
0.408
0.621
0.379
ARTICLE IN PRESS
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94
1.0
0.9
0.8
QM
ly T
App
0.7
0.6
0.5
0.4
Not
0.3
app
ly T
QM
0.2
0.1
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
Experiments
Apply TQM
Not apply TQM
0.504
0.496
ARTICLE IN PRESS
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95
Acknowledgment
The authors would like to thank Rozann Whitaker, for her helpful comments and suggestions.
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