Beruflich Dokumente
Kultur Dokumente
3RD YEAR B
ROLL NO. 3
VASTU KALA ACADEMY
INTRODUCTION:
THE CONCEPT OF PRECAST STRUCTURES ALSO KNOWN PREFABRICATION HAS LONG PLAYED A MAJOR AND
AS PREFABRICATED/ MODULAR STRUCTURES.
POSITIVE ROLE IN DESIGN AND CONSTRUCTION
THE STRUCTURAL COMPONENTS ARE STANDARDIZED
INNOVATION, ADDRESSING SOCIAL CHALLENGES,
AND PRODUCED IN PLANTS IN A LOCATION AWAY
URGENCY,
AND
ECONOMIC
DRIVERS,
FROM THE BUILDING SITE.
PARTICULARLY IN THE HOUSING MARKET.
THEN TRANSPORTED TO THE SITE FOR ASSEMBLY.
ALTHOUGH
PREFABRICATION
IS
PERHAPS
THE COMPONENTS ARE MANUFACTURED BY
ARCHITECTURES OLDEST NEW IDEA [HARKER
INDUSTRIAL METHODS BASED ON MASS PRODUCTION
2007] , IT HAS GONE THROUGH ALTERNATING
IN ORDER TO BUILD A LARGE NUMBER OF BUILDINGS
CYCLES OF BEING THE NEXT BEST THING OR
IN A SHORT TIME AT LOW COST.
BEING SHUNNED.
PROCESS
DESIGN
ENGINEERING
SITE PREPARATION
PREFABRICATION
AND PREASSEMBLY
SITE-CAST
BUILDING
CONSTRUCTION AND
INSTALLATION
PRECAST AT PLANT
NO TRANSPORTATION .
LOWER QUALITY BECAUSE DIRECTLY AFFECTED NO SPACE REQUIREMENT ON THE SITE FOR
BY WEATHER.
FABRICATION.
PROPER, LARGE FREE SPACE REQUIRED.
FEATURES:
ADVANTAGES OF PREFABRICATION:
DISADVANTAGES OF PREFABRICATION:
PREFABRICATION
WHY
WHY NOT
PREFEABRICATION?
PREFEABRICATION?
SUSTAINABILITY
SKILLS
DESIGN LIMITATIONS
SPEED
SITE PREPARATION CAN OCCUR IN
PARALLEL TO BUILDING MANUFACTURE
ON THE FACTORY FLOOR. THIS SAVES
TIME, AND CAN ALSO SAVE MONEY.
COST
ALTHOUGH THERE IS OFTEN A COST
PREMIUM ASSOCIATED WITH THE
TRANSPORT TO SITE OR CRANAGE,
THESE FRONT-END COSTS SHOULD BE
BALANCED AGAINST THE FASTER TIME
TO OCCUPATION WHICH CAN:
GENERATE INCOME EARLIER
LEAD TO LOWER SITE OVERHEADS DUE
TO LESS TIME ON SITE
OFFER GREATER COST CERTAINTY DUE
TO MINIMAL WEATHER DELAYS
PROVIDE AN EARLIER DESIGN FREEZE
DUE TO REQUIREMENTS OF THE
MANUFACTURING PROCESS.
IMPERMANENT SITE
A CLIENT MAY LEASE RATHER THAN
OWN THE LAND FOR A PROPOSED
PROJECT.
SOME SITES MAY HAVE TITLE OR
ZONING RESTRICTIONS THAT DISALLOW
A
PERMANENT
STRUCTURE.
A
PREFABRICATED BUILDING CAN BE
MOVED TO A NEW LOCATION AT A
LATER DATE.
PREFABRICATION
SAFETY
IN A FACTORY ENVIRONMENT MOST OF
THE WORK CAN BE CONDUCTED AT
WAIST HEIGHT. HEALTH AND SAFETY IS
ALSO EASIER TO CONTROL IN A
FACTORY.
ALTHOUGH
EVERY
TYPE
OF
CONSTRUCTION HAS LIMITS ON WHAT
DESIGNS ARE FEASIBLE TO CONSTRUCT,
CERTAIN DESIGNS MAY STRETCH THE
LIMITS OF THE PREFAB COMPONENTS
CHOSEN FOR A PROJECT.
FOR EXAMPLE, WHILE A PREFAB
SYSTEM
INTENDED
FOR
CONSTRUCTION ON A FLAT SLAB
COULD BE ADAPTED FOR A STEEP
SLOPE, THE AMOUNT OF FOUNDATION
WORK REQUIRED MAY OUTWEIGH THE
ADVANTAGES THAT ARE OFFERED BY
THAT PREFAB SYSTEM.
QUALITY
IT CAN CONSISTENTLY ACHIEVE
PREDETERMINED QUALITY IN A
FACTORY CONTROLLED ENVIRONMENT.
LABOR
UNIONS
REGULATORY HURDLES
AND
THICKNESS OF 4, 6
AND 8.
SPAN UPTO 250
STANDARD PANEL
WIDTH 40
TYPICAL
DESIGNATION FS4
(FS=FLAT SLAB, 4 IS
THICKNESS IN
INCHES)
PREFABRICATION
EQUIPMENTS
CRANES:
MOBILE CRANE
TOWER CRANE
(ABOVE 3STORIES)
RIGGING TOOLS:
EYE BOLT
SHAKLES
HOOKS
LIFTING TOOLS:
SPREADER BEAMS
WIRE ROPE SLINGS
PREFABRICATION
ON THE ELEMENTS
(LIFTING POINTS)
1. LARGE-PANEL SYSTEMS
BOX-LIKE STRUCTURE.
BOTH VERTICAL AND HORIZONTAL
ELEMENTS ARE LOAD-BEARING.
ONE-STORY HIGH WALL PANELS
(CROSS-WALL
SYSTEM
/
LONGITUDINAL WALL SYSTEM / TWO
WAY SYSTEM).
ONE-WAY OR TWO WAY SLABS.
2. LINEAR SYSTEMS
COMPONENTS ARE USUALLY LINEAR
ELEMENTS.
THE BEAMS ARE SEATED ON CORBELS OF
THE PILLARS USUALLY WITH HINGEDJOINTS (RIGID CONNECTION IS ALSO AN
OPTION).
JOINTS ARE FILLED WITH CONCRETE AT
THE SITE.
1.
2.
3.
4.
5.
6.
7.
3.LIFT-SLAB SYSTEMS
1. PILLARS AND THE FIRST PACKAGE (E.G. 5 PIECES) OF SLABS PREPARED AT GROUND LEVEL
2. LIFTING BOXES ARE MOUNTED ON THE PILLARS + A SINGLE SLAB LIFTED TO THE FIRST FLOOR LEVEL
3-8. BOXES ARE SEQUENTIALLY RAISED TO HIGHER POSITIONS TO ENABLE THE SLABS TO BE LIFTED TO THEIR REQUIRED FINAL POSITION - SLABS ARE HELD IN A RELATIVE (TEMPORARY) POSITIONS BY A PINNING SYSTEM
9. EXTENSION OF PILLARS
10-14. THE FIRST PACKAGE OF SLABS ARE LIFTED FURTHER TO MAKE SPACE FOR THE NEXT PACKAGE OF SLABS / OR NEW SLABS CAN BE FABRICATED ON AT A HIGHER LEVEL NOT TO DISTURB THE FURTHER CONSTRUCTION
WORKS AT THE FIRST LEVELS
PREFABRICATION
SHIMS
BEFORE
ASSEMBLED
ASSEMBLED
GROUTED
METAL BEARING PLATES AND EMBEDDED ANCHOR BOLTS ARE CAST INTO THE ENDS OF THE
COLUMNS.
AFTER THE COLUMNS ARE MECHANICALLY JOINED, THE CONNECTION IS GROUTED TO PROVIDE FULL
BEARING BETWEEN ELEMENTS AND PROTECT THE METAL COMPONENTS FROM FIRE AND CORROSION.
BEAM-SLAB JOINTS
PREFABRICATION
PREFABRICATION
PREFABRICATION
CASE STUDY 1
THE PRECAST SYSTEM CONSISTS OF BOTH STRUCTURAL AND ARCHITECTURAL ELEMENTS SUCH AS PARTY WALLS,
FACADE WALLS, FLOORS, STAIRCASES, METER COMPARTMENT AND PLANTER BOXES.
RC POUR STRIPS WERE USED AT THE WALL JOINTS AND SLAB JOINTS.
THE RC POUR STRIPS PROVIDE FOR A WATERTIGHT CONNECTION AND TO MINIMIZE CRACKING AT THESE JOINTS.
TO FURTHER REDUCE LABOUR INTENSIVE FINISHING WORK, THE END WALLS WERE CONSTRUCTED USING FACADE BRICK
TILES THAT WERE PRECAST TOGETHER WITH THE RC WALLS.
PREFABRICATION
10
CASE STUDY 3
PREFABRICATED CONCEPT TO CONSTRUCT GOVERNMENT QUARTERS IN WEST KOWLOON, HONG KONG
FEATURES IN THE CONSTRUCTION EXTENSIVE USE OF PRECASTFAADE AND LINTEL BEAMS, PRECASTCAST-INSITU INTERNAL PARTITIONS ARE ALSO INTRODUCED
PREFABRICATION
11
CONCLUSION
THE USE OF PREFABRICATION AND PREASSEMBLY IS ESTIMATED TO HAVE ALMOST DOUBLED IN THE
LAST 15 YEARS, INCREASING BY 86%.
THE USE OF PRECAST CONCRETE CONSTRUCTION CAN SIGNIFICANTLY REDUCE THE AMOUNT OF
CONSTRUCTION WASTE GENERATED ON CONSTRUCTION SITES.
REDUCE ADVERSE ENVIRONMENTAL IMPACT ON SITES.
ENHANCE QUALITY CONTROL OF CONCRETING WORK.
REDUCE THE AMOUNT OF SITE LABOUR.
INCREASE WORKER SAFETY .
OTHER IMPEDIMENTS TO PREFABRICATION AND PREASSEMBLY ARE INCREASED TRANSPORTATION
DIFFICULTIES, GREATER INFLEXIBILITY, AND MORE ADVANCED PROCUREMENT REQUIREMENTS.
PREFABRICATION
12