Beruflich Dokumente
Kultur Dokumente
MITER BOX
best built
jigs & fixtures
pull saw
Miter Box
Cut small parts safely and
accurately with just a few
strokes of your pull saw.
Cutting miters on small moldings at the table saw
can be tricky. First of all, it can be difficult to safely
control the workpiece. And its not unusual for the
saw blade to fling a small piece across the shop. This
mitering jig lets you do the job without the risk.
The jig is designed around a Japanese dozuki
(refer to page 7 for more about these saws). Its fine,
ultra-sharp teeth and thin blade make for supersmooth cuts in small stock. Pairs of front and rear
guide blocks sandwich the blade for making a perfectly straight, effortless cut while the workpiece is
held firmly against the fence.
1
WoodsmithPlans.com SN11536
FENCE PROVIDES
POSITIVE REFERENCE
FOR ACCURATE CUTS
LOW-FRICTION
TAPE ALLOWS
THE SAW
TO GLIDE
SMOOTHLY
MACHINE SCREWS
IN OVERSIZED
HOLES ALLOW FOR
ADJUSTMENT OF
GUIDE BLOCKS
WEDGE-SHAPED GUIDES
SANDWICH SAW BLADE
FOR PRECISE CUTS
TURNTABLE
SPINS ON
ALUMINUM PIN
THREADED INSERTS
ANCHOR GUIDE
BLOCKS IN PLACE
NOTE:
PLYWOOD BASE
CAN BE CLAMPED
TO WORKBENCH
Base (1)
53/4 x 18 - 3/4 Ply.
Turntable (1)
8"-Dia. - 3/4 Ply.
Side Tables (2)
23/4 - 7 - 3/4 Ply.
3/ x 11/ - 18
Fence (1)
4
2
Rear Guides (2)
11/4 x 11/2 - 13/4
Front Guides (2)
11/4 x 2 - 21516
WoodsmithPlans.com SN11536
building up a
Platform
The miter box is an easy build,
but its important to accurately
lay out the parts. How well
you do this up front affects the
accuracy of your cuts in the end.
BASE ASSEMBLY
B
TURNTABLE
FIGURE
(8"-DIA.)
NOTE: ACCURATE
CL
TABLE BLANK
(10" x 20")
SIDE TABLE
FOOTPRINT
A
BASE
!/4"-DIA. x 1!/8"
ALUMINUM PIN
CL
PUSH
BLOCK
FENCE
SIDE TABLE
BLANK
CUT ON
WASTE SIDE
OF LAYOUT LINE
WASTE
FIGURE
FRONT
EDGE
BASE
!/4"-DIA.
PIVOT PIN
ALIGN BLANK
WITH LAYOUT
LINE ON BASE
C
SIDE TABLE
(2#/4" x 7")
#8 x 1!/4" Fh
WOODSCREW
TURNTABLE
NOTE: INSTALL
TURNTABLE
ON PIVOT PIN
TO LOCATE
SIDE TABLES
CL
(5#/4" x 18")
NOTE: REFER TO
SHOP SHORT CUTS
FOR CUTTING
TURNTABLE FROM
TABLE BLANK
WoodsmithPlans.com SN11536
CL
A B C D E F G H I J K L M
DRILL !/4"-DIA.
THROUGH HOLE
N O P Q R S T U V W X Y Z
AA BB C C D D E E F F GG H H
JJ K
hole and cutting
out
M N N O O P P QQ
K Lthe
L Mparts.
SS also
T T UU
WW X X Y Y Z Z
These lines will
helpV Vyou
C C D DD E E E F F F
B BB
A AAthe
later when adding
sawCguides
I J J J KKK L L L
I I lines
GGG
HHH
to the turntable.
(One
of the
NNN
OOO P P P Q QQ R R R
MMthe
locates the kerfMfor
saw.)
V V V WWW X X X
T T T U UUYou
Cutting theS SS
Turntable.
YYY Z Z Z
C
PATTERN
a.
one of those lines as a guide to rip
the blank for the two side tables
from the larger table blank, as
shown in Figure 2.
Table Positions. Heres where
one of the layout lines you drew
on the base comes into play. Place
the table blank on the base, lining
up the edge on the layout line
on the base (Figure 3). Adjust
the blank to create an even gap
around the turntable while keeping the edge on the layout line.
Now you can fasten the blank
to the base with screws from
below. After removing the turntable, a quick trip to the table saw
is all it takes to trim the blank
flush with the base, creating the
two side tables (Figure 3).
FENCE
The fence assembly you see in
Figure 4 is a little unique. Not
only does it reference the workpiece to the blade of the saw, it
also has the job of locking the
turntable in position. To make all
this happen, there are a couple of
things you need to do.
Create a Bridge. The first step
is to cut the fence blank to size.
The fence needs to span the turntable. So to create the needed
clearance, I used a dado blade to
cut a long notch. You can see how
I did this in Figure 5.
A Pair of Holes. To lock the
turntable in position for the most
FIGURE
INDEX
PIN
b.
#/4 "-DIA.
BALL KNOB
NOTE:
GLUE KNOBS
TO BOLTS
!/4 " -20
THREADED
INSERT
NOTE:
!/4"-20 x 3"
HEX BOLT
(CUT HEAD OFF,
THEN CUT TO
2!/4" LONG)
INDEX
PIN
CLAMP
FENCE
FENCE
TURNTABLE
BASE
(REFER TO
PAGE 5)
TURNTABLE
BASE
(SEE FIGURE 6a)
!/8" CHAMFER
FRONT
EDGE
D
FENCE
(1!/2" x 18")
#8 x 1!/4 " Fh
WOODSCREW
NOTE: FENCE
MADE FROM
#/4 "-THICK
HARDWOOD
a.
FRONT VIEW
AUXILIARY
FENCE
AUXILIARY
FENCE
FENCE
COUNTERBORE
WASTE
AUXILIARY
FENCE
!/4"-DIA.
HOLE FOR
LOCKING PIN
!#/16
#/4"
DADO BLADE
%/8"-DIA. x !/4"-DEEP
COUNTERBORE
(DETAIL a,)
FENCE
5
FENCE BLANK
WoodsmithPlans.com
SN11536
fine-tuning the
Opening. Use
your dozuki
to create the
fence opening.
Turntable
At this point, you have the main
components of the jig complete
and assembled. There are a few
final details left to add. Youll
drill the index holes that lock the
turntable in position for 45 and
90 cuts. The last step will be to
add a set of blocks that guide the
saw blade during use.
INDEX HOLES
To eliminate the guesswork of setting the jig to make common 45
and 90 cuts, I drilled index holes
in the turntable. These holes align
with the index pin in the fence to
keep the turntable from moving
when cutting a workpiece.
Drafting Triangle. To accurately locate these index holes,
I used an inexpensive drafting
triangle. Youll use it to reference
the fence from the original layout
line on the turntable.
The box at the bottom of the
page steps you through the process of drilling the three holes. It
starts by butting the edge of the
triangle against the fence. Rotate
the turntable and slide the triangle along the fence until the
layout line is aligned with the
GUIDES
Youll want to keep the drafting
triangle handy for the next step
adding the two pairs of guides
shown in Figure 8. Theyre made
from thick stock to keep the blade
of the saw square to the turntable
and guide it accurately when cutting a workpiece.
FIRST:
45
LAYOUT
LINE
LAYOUT
LINE
LOCK
TURNTABLE
USING CLAMP
DRAFTING
TRIANGLE
TURNTABLE
TURNTABLE
WoodsmithPlans.com SN11536
90
DRAFTING
TRIANGLE
STEP 1: XXXX
XXXXXXXXXXXXXXX
A B C
N O P
AA BB
J J KK
SS T T
A AA B
GGG H
MMM N
S SS T
YYY Z
EXPLO
OVERAL
(24!/2" x
PART N
(firs
PART NA
CALLOU
TOP V
END V
SIDE V
TOP V
TOP VIEW
(CROSS S
(CROSS SECTION)
SECOND: ROTATE
TURNTABLE TO THE
90 POSITION TO DRILL
THE NEXT INDEX HOLE
WITH TRIANGLE
AGAINST FENCE,
ALIGN EDGE WITH
LAYOUT LINE ON
TURNTABLE
L
turntable with a machine
screw
and washer. To allow for adjustment
and alignment
EXPLODED
VIEWwith the
OVERALL
DIMENSIONS:
saw
blade,
the
mounting
(24!/2" x 24!/2" x 24!/2") holes in
the guides are oversized.
PART
NAMEgives
w/LETTER
The
pattern
you the loca(first time used)
tions of the holes. I drilled the
PART
NAMEheading over to the
holes
before
table
saw
to cut each block free,
CALLOUT
using the pattern as a guide, as
TOP VIEW
detailed
in Figure 7.
Position & Drill. With the
END VIEW
blocks in hand, you can locate
SIDE VIEW
A B C D E F G H I J K L M
N O P Q R S T U V W X Y Z
AA BB C C D D E E F F GG H H I I
J J K K L L MM N N O O P P QQ R R
X X guides
SS T T the
UUGuides.
V V WWThe
YY ZZ
Making
DD E EI E
FFF
C C C Dblocks.
AA as
B BB
startAout
triangular
used
GGG HHH I I I J J J K K K L L L
the pattern on the next page to lay
MMM NNN OOO P P P Q QQ R R R
them out on anUextra-long
blank.
S SS T T T UU V V V WWW X X X
Each
guide
is
mounted
to the
YYY Z Z Z
C
THIRD: ROTATE
STEP
XXXXXXXX
TURNTABLE 45
FIRST: XXXXXXX
AND ALIGN TRIANGLE
XXXXXXXXXXX
WITH LAYOUT LINE FOR
DRILLING THE LAST HOLE
NOTE: XXXXXXX
XXXXXXXXXXX
XXXXXXXX
"INCH MARKS"
QUOTE MARKS
"INCH M
QUOTE
LINE
PATTERN
45
PAT
LAYOUT
TURNTABLE
DRAFTING
TRIANGLE
FIRST:
XXXXXXXX
NOTE:
AUXILIARY
FENCE
#/8"-DIA. HOLE
GRAIN
DIRECTION
45
45
PATTERN
45
45
FRONT
GUIDES
REAR
GUIDES
1!/4
EXTRA-LONG
BLANK FOR
GUIDE BLOCKS
A B C D E F G H I J K L M
Fence Opening. Finally, youN O P Q R S T U V W X Y Z
can cut through the fence at eachAA BB C C D D E E F F GG H H
45 position to create the fenceJ J K K L L MM N N O O P P QQ R
opening. Then I added adhesive-SS T T UU V V WW X X Y Y Z Z
backed sandpaper to the faces. A AA B BB C C C D DD E E E F F F
GGG HHH I I I J J J K K K L L L
For a final check, grab a small
MMM NNN OOO P P P Q QQ R R R
piece of stock and make a few
S SS T T T U UU V V V WWW X X X
cuts. You may need to make
YYY Z Z Z
C
L
some minor adjustments to the
guide blocks to keep the blade
straight and sliding smoothly. EXPLODED VIEW
OVERALL DIMENSIONS:
Once thats done, it wont take
(24!/2" x 24!/2" x 24!/2")
you long to discover that getPART NAME w/LETTER
ting perfect crosscuts using your
(first time used)
dozuki couldnt be easier.
a.
PART NAME
TOP
VIEW
FRONT
WASTE
TOP VIEW
TURNTABLE
INDEX PIN
FENCE
FIGURE
FRONT GUIDES
!/4"-20 x 1#/4" Rh
MACHINE SCREW
INDEX PIN
GRAIN
DIRECTION
!/4"-20 INSERT
WASTE
FIXED TABLE
TAPE
FENCE
TURNTABLE
NOTE: USE
LAYOUT LINE AND
DRAFTING TRIANGLE TO
POSITION GUIDE BLOCKS
FRONT OF
MITER BOX
LAYOUT
LINE
ADHESIVE-BACKED
SANDPAPER
BASE
F VIEW
END
!/2
CLAMP
SIDE VIEW
FIXED
TOP VIEW
TABLE
LAYOUT
(CROSS SECTION)
LINE
STEP 1: XXXX
XXXXXXXXXXXXXXX
REAR
GUIDE BLOCK
WASTE WASTEFIRST: XXXXXXX
XXXXXXXXXXX
b.
CLAMP
BASE
2!/8
REAR
!/4" FLAT
WASHER
GRAIN
CALLOUT
DIRECTION
NOTE: XXXXXXX
XXXXXXXXXXX
MARK UNDERSIDE
"INCH MARKS"
OF GUIDE BLOCK
QUOTE MARKS
GUIDE
BLOCK
PATTERN
TURNTABLE
E
REAR GUIDES
(1!/4" x 1!/2" - 1#/4")
REAR OF
MITER BOX
WoodsmithPlans.com
SN11536
using a
japanese
Dozuki
A B C D E F G H I J K L M
N O P Q R S T U V W X Y Z
AA BB C C D D E E F F GG H H I I
J J K K L L MM N N O O P P QQ R R
SS T T UU V V WW X X Y Y Z Z
A AA B BB C C C D DD E E E F F F
GGG HHH I I I J J J K K K L L L
MMM NNN OOO P P P Q QQ R R R
S SS T T T U UU V V V WWW X X X
YYY Z Z Z
C
a.
L
blade and results in a hairline kerf little cleanup. And youll notice
the teeth are quite small. The
(about 0.023") for precise cuts.
EXPLODED
VIEW
of teeth range from 17 to
Modern dozuki saws
are number
OVERALL DIMENSIONS:
28
teeth
per
sometimes sold as joinery
saws
(24!/2" x 24!/2" x 24!/2") inch (photo below.)
Theres another feature youll
with crosscut teeth, though you
PART
NAMEfind
w/LETTER
on all Japanese saws. The
can also find them with rip
teeth.
(first time used)
The one I like to use has teeth teeth are angled toward the handesigned for crosscutting. PART NAME dle. This means the saw cuts on
Small Teeth. While ImCALLOUT
on the the pull stroke, putting the thin
subject of the teeth, take a look at blade in tension for straight cuts.
TOPsee
VIEW Finally, you can see that the
the drawings below. You can
that the crosscut teeth of a END
dozuki
VIEWlong handle is aligned with the
saw are shaped with three bev- blade. This gives you better conSIDE
VIEW
trol as you make a cut. But you
eled edges. This enables the
saw
to slice through the fibers for still need the right technique to
TOP VIEW
get the best results.
super-smooth cuts that (CROSS
require
SECTION)
b.
CROSSCUT TEETH
XXXXXXXXXXX
PULL STROKE
PATTERN
END VIEW
WoodsmithPlans.com
SN11536
TECHNIQUE
Since youre pulling the saw to
make a cut, you may find using
a dozuki awkward at first. But
with a little practice and a few
pointers, youll be using a dozuki
for most of the hand-cut joinery
in a lot of your projects.
Starting the Cut. Accurate cuts
require precise layout lines. For
these, I use a very sharp pencil or
marking knife. Scoring the wood
with a knife provides a good reference line for the saw blade.
As with any saw, youll want
to use the tip of your thumb to
guide the blade during the first
few short strokes. Start with the
saw at the far edge of the workpiece and pull toward you, as you
can see in the upper left photo.
One-Handed. Once youve
started a kerf, you have a choice
to make. And thats how to hold
the saw to finish the cut. A onehanded approach is a natural
option (upper right photo).
For this, youll want to stand
off to the side of the saw so that
your arm can make a full stroke,
pulling the saw straight back.
It might take some practice to
do this without swinging your
elbow out and bending the blade
toward the end of the stroke.
Long, smooth pull strokes are
the key to accurate cuts. You can
8
WoodsmithPlans.com
SN11536
Shop
Short
Cuts
Cutting a Disk 1
!/4"-DIA.
PIVOT PIN
CL
NOTE: LOCATE
RUNNER TO FIT BAND
SAW (DETAIL 'a')
RUNNER
BASE
(7" x 14" - #/4" MDF)
a.
3
CL
LEAVE A
!/16" GAP
BETWEEN
THE JIG
AND THE
BLADE
PIVOT
PIN
BASE
RUNNER
3
ALIGN CENTERLINE
OF PIN WITH TEETH
OF BLADE
DETAIL (a)
a.
CENTERLINE
OF PIN
2
4" FOR A
8" DISK
FIGURE
FIRST: POSITION
BLANK ON
JIG
THIRD: ROTATE
WORKPIECE
INTO BLADE TO
COMPLETE THE CUT
BLADE
SECOND:
TURN ON SAW
AND SLIDE JIG
FORWARD
WoodsmithPlans.com
SN11536
MAIL
ORDER
SOURCES
Woodsmith Store
800-444-7527
Reid Supply
800-253-0421
reidsupply.com
Essentra Components
800-847-0486
essentracomponents.com
Lee Valley
800-871-8158
leevalley.com
10
Project Sources
Essentra Components
3 "-dia. Ball Knob. . . . . . . . DM-65
4
Lee Valley
Low-Friction Tape. . . . . . 25U04.01
Manufacturers and retailers
will periodically redesign or discontinue some of their items.
So youll want to gather all the
hardware, supplies, and tools
you need before you get started.
Its easy to adjust dimensions or
drill different-sized holes to suit
your hardware.
WoodsmithPlans.com
SN11536