Demag DR rope hoist

Foot-mounted hoist
FDR 3 FDR 5 FDR 10

42352044.eps

181104 EN

203 644 44

714 IS 813

Design overview

FDR foot-mounted hoist

(with mounting bracket)

Electrical equipment cover

with integrated electrics and
geared limit switch
Mounting bracket

Hoist motor with gearbox

4/1 bottom block

42352144.eps

Explanation of size designation / type assignment

F DR - Pro 10 - 10 4/1 - 6 Z - 6/1 - 400 - 00 - 50

Frequency [Hz]
Electrical equipment code 1)
Operating voltage [ V ]
Hoist speed in m/min
Motor type: Z = Cylindrical rotor
Hook path in m
Reeving
SWL in t
Range 3; 5; 10
Demag rope hoist

1) Code 01
Code 02

Code 03
Code 04
Code 05

FDR with internal electrics for application on a crane. Crane bridge enclosure, DSE-8R control pendant with control cable and cables for the mobile
floor control must be ordered separately.
FDR with internal electrics and solo electrics with crane switch and transformer fitted in an enclosure on the trolley, for application as a solo trolley.
DSE-8R control pendant with control cable must be ordered separately.
Like code 01 but control via DRC-10 radio control system
Like code 02 but control via DRC-10 radio control system
EZDR with fitted in parallel interface

20364444.p65/181104

K = Low-headroom monorail hoist

Z = Crab
F = Stationary

Selection criteria

5. Do the loads need to be lifted and lowered with

high precision?
6. Is horizontal load travel necessary?
7. How is the hoist to be controlled?

The size of the hoist is determined by the load

spectrum, average operating time per working day,
SWL and reeving.

1.
2.
3.
4.

The load spectrum

(in most cases estimated) can be evaluated in
accordance with the following definitions:

The group is determined from the operating time and load spectrum
Load spectrum

1 Light
Hoist units which are usually subject to very small
loads and in exceptional cases only to maximum
loads.

Small partial load

Small dead load

SWL

What are the operating conditions?

What is the specified safe working load?
To what height must the load be lifted?
What is the required lifting speed?

Average operating time per day in hours

Light

Medium

Heavy

Very heavy

4-8

8-16

over 16

2-4

4-8

8-16

1-2

2-4

4-8

0,5-1

1-2

2-4

FEM

2m

3m

4m

ISO

M5

M6

M7

Group of mechanisms to

Operating time
2 Medium
Hoist units which are usually subject to small loads
but rather often to maximum loads.

Group of mechanisms FEM/ISO 1)

2 m/M 5

Rope reeving arrangement

3 m/M 6
2/1, 4/2

4 m/M 7

SWL

3 m/M 6

2)

4 m/M 7

4/1

Range

Heavy partial load

Medium partial load
Medium dead load

2 m/M 5

SWL in t

DR 3

1,6

DR 5

2,5

DR 10

Example
SWL
Load spectrum
Hoist speed
Creep hoist speed
Reeving
Average hook path
No. of cycles/hour
Working time/day

5t
medium from table
6 m/min
1 m/min
4/1
3m
20
8 hours

1,25

3,2

2,5

1,6

3,2

3,2

10

6,3

Operating time
3 Heavy
Hoist units which are usually subject to medium
loads but frequently to maximum loads.

SWL

Heavy dead load

Operating time
4 Very heavy
Hoist units which are usually subject to maximum or
almost maximum loads.

SWL

Very heavy dead

load

The average operating time per working day is estimated or calculated as follows:
Operating time/day =

2 x average hook path x no. of cycles/h x working time/day

60 x lifting speed

Operating time/day =

2 x 3 x 20 x 8
= 2,66 hours
60 x 6

For the medium load spectrum and an average daily operating time of 2,66 hours,
the table shows group 2 m. For a load capacity of 5 t and 4/1 rope reeving, the table
indicates hoist size DR 5 - 5.

Operating time

Selection table
Range

DR 3

Group of
mechanisms
to
FEM/ISO

SWL

Hook
path

Lifting speed
m/min

2 m/M 5

1,6

3 m/M 6

1,25

4 m/M 7

2 m/M 5

2,5

3 m/M 6

4 m/M 7

1,6

2 m/M 5

V1

V2

V3

SWL

Hook
path

2/1

Lifting speed
m/min
V1

V2

V3

SWL

Hook
path

4/1

20364444.p65/181104

DR 10

3 m/M 6

4 m/M 7

3,2

V1

V2

V3

4/2

3,2
12; 20

12/2

18/3

2 - 25

2,5

6; 10

6/1

9/1,5

1 - 12,5
-

DR 5

Lifting speed
m/min

12; 20

12/2

18/3

2 - 25

6; 10

6/1

9/1,5

1 - 12,5

6; 10;
20

5/0,8

1-9

1 - 12,5

5,8;
11,35;
15,2

10/1,7

2 - 18

2 - 25

3,2
10
12; 20;
40

10/1,7

2 - 18

2 - 25

6,3

1) Gearbox service life 20 % above the FEM value

2) 4/2 rope reeving only for DR 10

4
3,2

Foot-mounted hoist FDR 3 2/1 4/1

877
A
35

630
79

120

465

210

170

F
Hoist inverter

42352344.eps

Hook travel

The warm air emitted to the top by

the braking resistors of the hoist inverter must be taken into account
for project-drafting.

42352744.eps

20364444.p65/181104

When using a hoist inverter, a min.

distance of 100 mm from the top
edge of the hoist inverter must be
maintained.

FDR 3 dimensions in mm
R

H12

475

802

567

H20

700

1027

792

Drum length

Hook dimensions C from bottom edge of bracket

2/1

Rope reeving
Drum length
Wheel base

H12
R

475

4/1
H20

H12

700

475

490

H20
700
380

23

111

170

Dimensions in mm

20364444.p65/181104

170

283

85

142

Foot-mounted hoist FDR 5 2/1 4/1

970
A

13

715
93

178

558

177

240

Hoist inverter

42352444.eps

Hook travel

The warm air emitted to the top by

the braking resistors of the hoist inverter must be taken into account
for project-drafting.

20364444.p65/181104

When using a hoist inverter, a min.

distance of 100 mm from the top
edge of the hoist inverter must be
maintained.

FDR 5 dimensions in mm
R

H12

495

837

598

H20

730

1072

833

Drum length

Hook dimensions C from bottom edge of bracket

2/1

Rope reeving
Drum length
Wheel base

4/1

H12

H20

H12

H20

495

730

495

730

500

420

21,3

36,1

Dimensions in mm
M

20364444.p65/181104

115
175

195
293

88

147

Foot-mounted hoist FDR 10 2/1 4/1 4/2

1127
A

846
5

108

180

610

194

310

Hoist inverter

Hook travel

42352544.eps

The warm air emitted to the top by

the braking resistors of the hoist
inverter must be taken into account
for project-drafting.

20364444.p65/181104

When using a hoist inverter, a min.

distance of 100 mm from the top
edge of the hoist inverter must be
maintained.

FDR 10 dimensions in mm
R

H12

590

941

714

H20

850

1201

974

H40

1500

1851

1624

Drum length

Hook dimensions C from bottom edge of bracket

2/1

Rope reeving
Drum length
Wheel base

4/1

4/2

H12

H20

H40

H12

H20

H40

H12

H20

H40

590

850

1500

590

850

1500

590

850

1500

2m/3m

590

490

4m

680

610

C
Dimensions in
mm

38

56

149

243

20364444.p65/181104

500

197

328

653

99

165

38

327

320

450

775

Dimensions of mounting brackets FDR 3, 5, 10 drum length H12, H20

Mounting bracket FDR 3 FDR 5 FDR 10 drum length H12, H20

A
A2

A1

A1
2 x B3

C3

H3

T1

D2

D3

T3

H2

T2

C2

T4

T2

C1

T2

T3

H1

D1

D1

D2

B3

B3
R

A2

A1
F

42352744.eps

Bracket dimensions in mm

Right

B4

B1

Left

DR 3
H12

D3

H12

210

H20

DR 10
H12

240

H20
310

A1

45

50

50

A2

120

140

210
101

B1

73

86,5

B2

61

71,5

86

B3

25

30

30

B4

46

51,5

62

345

380

430

C1

45

50

50

C2

185

210

235

C3

70

60

85

30

40

55
13,5

D1

13,5

13,5

D2

13,5

18

22

D3

29

34

45

152

176

230

F 2/1 + 4/1

21,3

38

F 4/2

23

36,1

56

H1

55

65

75

H2

180

200

230

H3

20

20

25

12

20

25
min. 25

T1

min. 15

min. 20

T2

10

12

15

T3

min. 10

min. 12

min. 15

T4

95

R
Weight

10

H20

DR 5

475
1)

[kg]

120
700

32

1) Total weight for 2 brackets

495

120
730

49

590

850
89

20364444.p65/181104

B3 B3

Drum length

B2

B4

Hoist unit type

Dimensions of mounting brackets FDR 10 drum length H40

H3

T2

C1

H1

T2

H2

C2

C3

H4

Mounting bracket FDR 10 drum length H40 4/2

A2

A1

B3

B4

G2
B3

A2

E1

B3

A1

G1

D2

B1

G3

42352844.eps

H2

C2

C3

H3

Mounting bracket FDR 10 drum length H40 2/1, 4/1

T2

H1

T2

T2

C1

B3

B3

A1

R
G2

F
B3

B3

D2

A2

E1

A1

G1

A2

B4

B
42352944.eps

Bracket dimensions in mm
Drum length

Reeving

H40

4/1 + 2/1

H40

4/2

A1

A2

B1

B2

B3

B4

C1

C2

C3

D1

D2

D3

310

50

210

148

101

86

30

62

430

50

235

85

55

13,5

22

45

E1

H40

4/1 + 2/1

60

230

H40

4/2

230

Drum length

Reeving

20364444.p65/181104

38

G1

G2

G3

159

531

403

591

403

35

H
250

H1
75

H2

H3

H4

25

60

230

T2

Weight [kg]

25

15

1500

154

11

Possibilities of mounting the FDR foot-mounted hoist

Foot-mounted variant

Wall-mounted variant
Z3

Z1

42353044.eps

42353244.eps

Ceiling-mounted variant

Z1, Z2, Z3 = Max. screw forces from

Useful load x coefficient 1,25 and
Dead load x coefficient 1,10
Z2

V=

Max. vertical load to be absorbed

by connecting structure from
Useful load x coefficient 1,25 and
Dead load x coefficient 1,10

42353144.eps

Mounting forces for FDR foot-mounted hoist

In the table, the mounting forces including lifting load coefficient 1,25 and dead load coefficient 1,1 in kN are specified
for the foot-mounted, ceiling-mounted and wall-mounted variants:

Foot-mounted
Z1

Z2

H12

H20

H12

H20

H40

2/1

4,4

4,7

5,9

6,3

3,5

3,8

4,5

4/1

4,8

5,1

6,2

6,6

3,7

4,7

3,7

4,7

Z3

2/1

16,14

17,63

23,36

25,51

33,53

34,48

40,64

23,56

27,42

32,44

38,53

47,9

57,66

67,73

25,4

25,1

25,29

2/1

9,95

10,87

15,1

16,49

28,58

29,39

34,65

4/1

14,53

16,91

20,97

24,9

40,84

49,16

57,74

18,37

26,2

31,95

40,18

4/2

2/1

16,75

4/1

27,2

4/2

12

4/1
4/2

Wall-mounted

DR 10

H20

4/2
Ceiling-mounted

DR 5

H12

Drum length

21,65

21,4

21,56

28,71

49

53,98

59.9

48,24

75,93

91,83

107,81

36,31

35,66

35,36

20364444.p65/181104

DR 3

Hoist unit type

FDR foot-mounted hoist fitting material

Ma =
120 Nm for DR 3

3
8
7

300 Nm for DR 5
590 Nm for DR 10

Ma = 60 Nm

42353344.eps

Items 1 5 are included in the scope of supply when ordering the foot-mounted hoist with mounting brackets.
Part

Designation

Standard

Strength

Support washer

DIN 988

Spring steel

Retaining ring, heavy

DIN 471

Spring steel
Quantity

Hex. screw

DIN 5017

8.8-A2F

M12 x 130

M12 x 170

M12 x 170

Quantity

8.8-A2F

VM 12, Ma = 60 Nm

VM 12, Ma = 60 Nm

VM 12, Ma = 60 Nm

Quantity

St-A2F

13 x 30 x 6

13 x 30 x 6

13 x 30 x 6

Quantity

Material

Quantity

20364444.p65/181104

Locknut

Washer

DIN 980

DIN 7349

Hex. screw

DIN 6914

10.9-HV or
10.9-TZN HV

Mounted on:

Ceiling

Quantity

DR 3

DR 5

2/1

4/1

30 x 42 x 2,5

DR 10

2/1

4/1

40 x 50 x 2,5

2/1+4/2

4/1

55 x 68 x 3

12

30 x 2,5

40 x 2,5

55 x 3

1)

1)

M12 x L
Ma = 120 Nm

M16 x L
Ma = 300 Nm

M20 x L 1 )
Ma = 590 Nm

Wall

Quantity

Floor

Quantity

M12

M16

M20

Hex. nut

DIN 6915

10-HV or
10-TZN HV
Quantity

Like part 6

Like part 6

Like part 6

Washer

DIN 6919

C45 HV or
C45 TZN HV

13 x 30 x 6

17 x 30 x 4

21 x 37 x 4

Like 2 x part 6

Like 2 x part 6

Like 2 x part 6

Quantity

1) Screw length L in accordance with connecting structure

13

FDR foot-mounted hoist mounting position/rope lead-offs

Possible rope lead-off directions of DR 3, DR 5 and DR 10 hoist units

Without rope guide

approx.
ca. 5
5

approx.
ca.30
30

See page 15

Mounting bracket for floor, wall

and ceiling mounted variants

approx.ca.
5 5

Fixed
return sheave

approx.
ca. 30
30

With rope guide

14

20364444.p65/181104

42353444.eps

Arrangement of fixed return sheaves

DT

Arrangement of fixed return sheaves for single-groove variant

W
M

N
R

42353944.eps

M M
W

DT

Arrangement of fixed return sheaves for double-groove variant

N
W

V
=

=
R

42354044.eps

DR 3
1-groove

Hoist unit
Drum length
Useful length
Useful rope length

20364444.p65/181104

Distance

DR 5
1-groove

DR 10
1-groove

DR 10
2-groove

H12

H20

H12

H20

H12

H20

H40

H12

H20

H40

340

565

350

585

395

655

1305

136

266

591

24238

40278

24080

40248

24286

40273

80238

11612

22713

50464

min B.

3892

6467

4006

6696

4521

7497

14936

1557

3045

6766

Dimension

81

135

82

136

84

140

278

36

71

157

Dimension

475

700

495

730

590

850

1500

590

850

1500

Rope diameter

13

Pitch

7,8

10

14

10

Drum diameter

DT

177

219

274

271,8

Dimension

223

243

291

291

Dimension

76

79

107

55

Dimension

59

66

88

Dimension

25

15

DR 3 DR 5 DR 10 motor data with pole-changing hoist drives

Design in accordance with the VDE regulations and the design rules of the FEM, to meet the high demands made on
electric hoists.

Main/creep lifting F6
No. of
poles

Required supply cable conductor cross sections and fuse links

Code

Motor size

% CDF

kW

ZBR 100
C 12/2 - B050

12

ZBR 100
D 12/2 - B050

12

Starts/h

rpm

Rated current IN and starting current IA

for 50 Hz

cos

cos

400 V

IN (A)

IA (A)

0,55

20

430

240

4,6

0,53

0,72

3,4

40

2800

120

8,5

40

0,78

0,88

V1
2

0,8

20

410

240

5,7

0,55

0,75

5,3

40

2780

120

11

55

0,88

0,85

V2
2

Supply lines for 5% voltage drop U and starting current IA for 50 Hz 2)

Mains connection delay fuse for 50 Hz 1)

Range DR 3

400 V (U 20 V)

400 V
Motor size

mm

ZBR 100 C 12/2

20

1,5

25

ZBR 100 D 12/2

25

1,5

19

Range DR 5

No. of
poles

Code

Motor size

% CDF

kW

ZBR 100
D 12/2 - B050

12

ZBR 132
D 12/2 - B140

12

Starts/h

rpm

Rated current IN and starting current IA

for 50 Hz

cos

cos

400 V

IN (A)

IA (A)

0,8

20

410

240

5,7

0,55

0,75

5,3

40

2780

120

11

55

0,88

0,85

V1
2

1,4

20

400

240

9,6

15

0,54

0,68

8,9

40

2870

120

18

120

0,89

0,85

V2
2

Supply lines for 5% voltage drop U and starting current IA for 50 Hz 2)

Mains connection delay fuse for 50 Hz 1)

Range DR 5

400 V (U 20 V)

400 V
Motor size

ZBR 100 D 12/2

25

1,5

19

ZBR 132 D 12/2

50

2,5

15

Range DR 10

No. of
poles

Code

Motor size
ZBR 132
D 12/2 - B140

% CDF

kW
12

Starts/h

rpm

Rated current IN and starting current IA

for 50 Hz

cos

cos

400 V

IN (A)

IA (A)

1,4

20

400

240

9,6

15

0,54

0,68

8,9

40

2870

120

18

120

0,89

0,85

V1
2

Mains connection delay fuse for 50 Hz 1)

Supply lines for 5% voltage drop U and starting current IA for 50 Hz 2)

400 V

400 V (U 20 V)

Range DR 10

16

mm

Motor size

mm

ZBR 132 D 12/2

50

2,5

15

1) Fuse links also apply in conjunction with a cross travel motor.

2) The lengths of the supply lines are calculated on the basis of an earth-loop impedance of 200 m.

20364444.p65/181104

Range DR 3

DR 3 DR 5 DR 10 motor data for inverter operation

Design in accordance with the VDE regulations and the design rules of the FEM, to meet the high demands made on
electric hoists.

Range DR 3

No. of poles

Code

FEM
classification

% CDF

Motor size
ZBR 100 B 4 - B050
ZBR 100 B 4 - B050

Hoist output
Phub

rpm

kW
7,3

DIC-4-017

16,5

2520

5,7

DIC-4-014

14

4,5

DIC-4-014

14

2m
4

V3

3m

ZBR 100 B 4 - B050

Range DR 3

n
for 87 Hz

60

4m

Inverter
type

Rated current
inverter
for 2kHz
I (A)

Supply lines for 5% voltage drop U 2)

Mains connection delay fuse for 50 Hz 1)

400 V (U 20 V)

400 V
Inverter type

mm

DIC-4-017

16

1,5

58

DIC-4-014

16

1,5

70

Range DR 5

No. of poles

Code

FEM
classification

% CDF

Motor size
ZBR 132 B 4 - B140
ZBR 112 A 4 - B140

Hoist output
Phub

rpm

kW

2m
4

V3

3m

ZBR 112 A 4 - B140

Range DR 5

n
for 87 Hz

60

2550

4m

Inverter
type

Rated current
inverter
for 2kHz
I (A)

11,4

DIC-4-025

25

9,1

DIC-4-025

25

7,3

DIC-4-017

16,5

Mains connection delay fuse for 50 Hz 1)

Supply lines for 5% voltage drop U 2)

400 V

400 V (U 20 V)

Inverter type

mm

DIC-4-025

35

2,5

65

DIC-4-017

16

1,5

58

Range DR 10

No. of poles

Code

FEM
classification

% CDF

Motor size

n
for 87 Hz
rpm

ZBR 132 C 4 - B140

V2

3m

ZBR 132 B 4 - B140

Hoist output
Phub

16,3
60

Inverter
type

Rated current
inverter
for 2kHz

kW

2m

ZBR 132 B 4 - B140

2560

4m

I (A)
DIC-4-040

40

13,1

DIC-4-032

32

10,4

DIC-4-025

25

22,7

DIC-4-040

40

18,1

DIC-4-040

40

14,5

DIC-4-032

32

4
ZBR 132 C 4 - B140
ZBR 132 C 4 - B140

2m
V3

50

3m

2680
60

ZBR 132 C 4 - B140

20364444.p65/181104

Range DR 10

4m

Mains connection delay fuse for 50 Hz 1)

Supply lines for 5% voltage drop U 2)

400 V

400 V (U 20 V)

Inverter type

mm

DIC-4-040

50

6,0

97

DIC-4-032

35

4,0

80

DIC-4-025

35

2,5

65

1) Fuse links also apply in conjunction with a cross travel motor.

2) The lengths of the supply lines are calculated on the basis of an earth-loop impedance of 200 m.

17

18

20364444.p65/181104

Notes

20364444.p65/181104

Notes

19

P.O. Box 67, D-58286 Wetter

Telephone (+2335) 92-0 Telefax (+2335) 927676
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