Beruflich Dokumente
Kultur Dokumente
PAPER MACHINES
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experience
CONTENT
Individual parts of the paper machine
23
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High-pressure headbox
24
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Hydraulic headbox
26
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Wire part of the paper machine
28
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Dewatering elements
29
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Crescent former
32
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Top former
34
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Shaker
35
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Pneumatic guides
36
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Wire stretching in the PM wire part
38
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Low-pressure showers
40
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High-pressure oscillating showers
42
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Threading and trimming water jets
44
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Coach agitator
46
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Horizontal broke pulpers
48
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Rolls
50
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Press part of the paper machine
52
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Press with extended pressing zone
54
Shoe press
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56
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Suction tubes
57
58
Doctors
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60
62
64
Size press
w
66
Film press
w
68
Soft calender
w
70
Hydraulic reel
w
72
Rewinder
w
74
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HIGH-PRESSURE HEADBOX
H
Design
The headbox is made of stainless steel. It comes in a shape of a
box. Its inside surfaces, coming in contact with the stock, are
electrochemically polished. The turbulent stock flow is enabled by
a diffuser board and defloculating rolls with adjustable speed.
There is a rotary antifoam and rinsing shower pipe installed inside
the headbox. The headbox stock supply is provided through an
inlet body or diffuser plate.
5
4
1
2
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basement rails are made of cast-iron
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inside surfaces coming in contact with the stock are polished
Main parts
Accessories
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headbox stands
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front service bridge or front and back service bridge incl.
ladders
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air pump
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distribution piping
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basement rails
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regulating valves
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format guides
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inlet piping
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gate valve of a pressure knotter
Material
headbox is made of stainless steel
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stands are made of structural steel and galvanized outwardly;
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also possible stainless steel
Scope of delivery
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complete machine according to main parts description
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accessories optionally
Advantages
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faster and more precise control
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possibility of corrections in a close profile range through slice
profiles changes
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possible regulation of output lip slipping during operation
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provided protection against lip bending
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automatic blocking of an upper lip movement
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simple operation and easy maintenance
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minimum spare parts
Machine design and work safety are in compliance with EU
standards.
24
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SIC
LIC
PIC
PIC
PIC
KM
KM
PT
PT
STU-200
Headbox cover
Deflocculation rolls
Back part
Diffuser
Manifold
Front part
Worm gearboxes
PM Wire
Breast roll
25
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HYDRAULIC HEADBOX
H
Main parts
Pulsation damper (1) is installed before headbox itself, including
inlet section, perforated plate with stage openings and top part with
side outlet to the distributor. Air cushion occurs above the stock level
in the damper. Stock inlet is either vertical or horizontal. Optimal
stream through the headbox is done by inlet geometry, perforated
plate and keeping the proper stock level. Major task of this system is
dampening of pulsation in main stock stream caused by cleaners in
approach flow system. The equipment could be designed as round
distributor as well because all benefits of the system remain but
stock inlet to the headbox is done through distribution hoses having
identical diameter and length. Last case utilizes favorably
consistency control with diluting water.
m
Inlet body (2). Its role is guide the stock to paper machine run
direction and distribute it homogenously across whole paper web
width. Inlet bodies are suited with recirculation. Recirculation setting
is very important due to certain paper properties. When the round
distributor and headbox is connected through the distribution hoses
an inlet body with constant cross profile without recirculation is used.
m
3
1
Material
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headbox is made of stainless steel
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stands are from common steel, zinc coated outside,
respectively of stainless steel
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base rails are from cast iron
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part coming in touch with stock are made from stainless steel
and polished
m
nlet chamber with outlet nozzle (4) brings the paper stock
to the wire and rectifies its outlet. It is of stainless steel and parts
of headbox coming in touch with the stock are of stainless steel
to and electric chemically polished. Use of quality material
provides headbox with great stability and long life.
2
4
Accessories
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headbox stands
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front foot bridge or front and back footbridge incl. ladders
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source of pressurized air
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inlet pipes
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base rails
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slide valve of the knotter
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format guides
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source of dilution water - pump + distribution
26
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Scope of delivery
complete machine according to main parts description
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accessories according to customer's inquiry
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m
Advantages
higher operating speed
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favorable value of cross substance weight variations
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more even dispersing of fibres and fillers in stock
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absence of air in the headbox prevents foam creating
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better fibre formation
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Machine design and work safety are in compliance with EU
standards.
Round distributor
Example of headbox control with cross profile control through dilution water
SIC
103
PIC
SIC
PI
LIC
LCV
GI GI
PIC
zen ntoku
PIRC
LIRC
SIC
KM GI
PIRC
PIC
KM
LCV
ELECTRO
TANK OF WHITE
WATER
Pstrojov
vybaven
STU-200
DISTRIBUTION
OF TREATED
WATER
MIXING PUMP
27
PT1
PT2
LT3
LT4
PT5
V1
V2
V3
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Threading and
trimming water
jet
Three-chamber
suction box
Suction
roll
Dewatering foils
Suction boxes
Pneumatic
guide
Top wire
stretching
Bottom wire
stretching
forming board,
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dewatering foils,
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hydrofoils boxes,
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vacuum water boxes,
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suction boxes.
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The correct placement of the dewatering elements is essential for
a quality dewatering to reach the required percentage of the
dryness behind the wire part. A steam box is used to increase a
temperature of the paper before it enter the press part to get more
of the dryness during pressing.
Vacuum
water boxes
Hydrofoils
boxes
Breast roll
Headbox
Forming
board
28
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DEWATERING ELEMENTS
Dewatering elements
The wire part purpose is to dewater the stock distributed from the
headbox on the wire and ensure the creation of the paper sheet.
That is why dewatering elements are installed on the upper wire
part.
The order of dewatering elements is in paper run direction on the
lower part of the wire as follows: forming board, dewatering foils,
hydrofoils boxes, depression foil boxes and suction boxes. All
these elements are made of stainless steel and fitted with foils,
covered with polyethylene or ceramics.
Dandy rolls and formers are used on the upper part of the wire in
paper run direction.
m
Advantages
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height and longitudinal adjustability
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simple foils replacement
29
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experience
Advantages
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height and longitudinal adjustability
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easy foils replacement
n
Accessories
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M+C elements
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A+R elements
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separators - mechanical or automatical
Depression water box - sectional view - attachment of foils
Depression system scheme
Suction boxes
Depression
regulation valves
Air and water
separators
Vacuum pump
30
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Multi-chamber
Advantage
w
compactness
31
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CRESCENT FORMER
C
Design
Bearing structure is cantilevered, made of stainless steel
resistant against corrosion and adapted for easy and speedy
wire and other elements exchange. Set of special troughs and
covers for water discharging from the former is part of its
structure. There is a wire deflector in frontal part designed as slip
out to ease cleaning and maintenance of the equipment. Main
part represents forming roll with special cover enabling an
intensive dewatering between forming wire and felt which
contributes to very good fibres formation. Other parts are
elements for stretching, guiding and conditioning the wire.
Main parts
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bearing structure (1)
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forming roll with cover and bearing (2)
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guide rolls with cover and bearing (3)
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pneumatic wire guide (4)
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wire stretching (5)
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oscillating doctor of wire forming roll (6)
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oscillating doctors of guide rolls (7)
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showering system of wire part, incl. low-pressure showers (8)
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high-pressure oscillating shower
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chemicals wire showering (9)
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troughs for water collecting and discharging from forming
part (10)
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wire deflector (11)
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walkways and ladders
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pneumatic circuit
Scope of delivery
complete machine according to description of main parts
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accessories according to the customer's inquiry
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Advantages
production of tissue paper with low substance weight
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high operation speed
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very good formation of the fibres
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low operating costs
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compact design
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Construction design and machine safety are in compliance with
EU standards.
Accessories
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equipment for roll exchange and wire wearing
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wire
w
drive
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control
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high pressure water distribution piping, incl. pump
2
4
7
8
10
11
32
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TECHNICAL PARAMETERS
Design speed
Operating speed
Operating width
Minimum substance weight on the wire
m/min
m/min
mm
g/m2
1.500
1.350
2.750
12
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TOP FORMER
Top former
Two - wire formers are used for more intensive stock dewatering
and improving of paper parameters. Top former with endless
wire is used to be installed above the bottom wire board with the
endless wire. Top former is installed on new and reconstructed
paper machines as well. It is located roughly in second third of
wire board between dewatering foils and suction boxes.
Design
Most important part of Top former is suction box created by three
suction chambers with different vacuum capacity and progressively increasing vacuum.
Under second chamber of Top former is under bottom wire
installed forming box to improve paper formation. It is provided
with adjustable foils which are pneumatically pressed to the
wires. Suction box is put behind the forming box and fixes the
paper web on bottom wire on place of split the top and bottom
wire.
Main parts
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bearing structure in cantilever design (1)
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guide rolls (2)
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wire stretching (3)
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wire guide (4)
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suction box Top former (5)
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forming box bottom wire (6)
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showering system (7)
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suction box for wire cleaning (8)
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doctors (9)
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suction box bottom wire (10)
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wire tension sensing
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collecting troughs (11)
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guards and service bridges
Accessories
vacuum system
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drive
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control system with control console
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dewatering wire
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mist removing
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equipment for rolls and wires exchange
w
Advantages
high dewatering efficiency
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place saving
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improving of paper two-sidedness
w
Design and work safety are in compliance with EU standards.
TECHNICAL PARAMETERS
Maximal wire width
Maximal design speed
mm
m/min
5.100
1.000
4
11
9
5
10
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SHAKER
1
4
3
Main parts
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shaker with stand and foundation frame (1)
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V-belt drive: pulley (2), variator or electric motor with
frequency converter, safety cover
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hand wheel for revolutions control (3)
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main shaft with lubrication disks (4)
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con-rod - connecting shaker with wire board (5)
Material
Shaker is used for better felting of paper and for reaching of
higher paper strength. Fibres coming on the wire from headbox
are formed in longitudinal machine axis direction. This fact could
cause very low cross strength of the paper. But through shaking
the wire by the shaker the fibres are formed uneven and an
uniform cross and longitudinal strength is then reached.
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shaker box and a stand - weldments of common steel
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con-rod and con-rod head are made from stainless steel
Advantages
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high operation reliability
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easy service
Design and work safety are in compliance with EU standards.
factors
850 - 950
Design
Shaker is used up to maximal speed 350 m/min of the paper
machine. Shaker effect is reduced at higher speeds eventually
disappears at all. Shaker itself consist of welded box where an
eccentric is beard on rolling bearings. The eccentricity values
are adjustable.
647
837
M36x2
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stroke length and shaking frequency
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machine speed
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kind of operated paper stock
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ratio stock outlet speed and wire speed
800
800
Swinging
head
Shaker
Stand
2
650
TECHNICAL PARAMETERS
Maximal power on shaker con-rod
Stroke length
Number of double strokes
Total machine weight
Power of electric motor with variator
Power of electric motor with frequency
converter
35
kN
mm
min-1
kg
kW
20
0 - 18
135 - 400
510
3
kW
5,5
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PNEUMATIC GUIDES
P
Design
Horizontal guide PR-xxxyH consists of a bearing housing
into which a guide roll is bedded. The bearing housing can turn
on a bearing pin by means of two pneumatic bellows.
pecial guide PR-xxxyS is designed for a wire run regulation in PM wire parts for a guide roll with a doctor.
Main parts
bearing housing (1); pneumatic bellows (2)
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base plate (3)
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pneumatic sensor (4); guide pneumatic circuit (5)
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Material
pneumatic bellows (rubber)
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regulator: wet part (stainless steel); dry part (common steel)
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pneumatic sensor (stainless steel)
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Accessories
air treatment unit
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4
Scope of delivery
complete machine according to main parts description
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accessories optionally
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Advantages
fully automatic operation
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low operating costs
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functionality and reliability in service
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Machine design and work safety are in compliance with EU standards.
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TECHNICAL PARAMETERS
Environment
Working station
Wet
Horizontal
Vertical
Special
PR-301WH
PR-301WV
PR-301WS
PR-501WH
PR-501WV
PR-501WS
Dry
Horizontal
Vertical
PR-301DH
PR-301DV
PR-501DH
PR-501DV
mm
mm
45
standard 140
mm
mm
bar
200
220
3-5
Embracement angle
Horizontal guide
25 - 35
Sensor PR-02PVW
37
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Design
Wire stretching devices are produced and offered in top and
bottom modifications. The equipment itself consists of four
consoles mounted on beams or basement rails. Two consoles
are provided with hinged levers for fixing of a guide roll, doctor
and shower pipe. On two other consoles, there are worm
gearboxes hinged and coupled with the levers by motion screws.
The gearboxes are linked to each other through a driving shaft.
On the gearbox drive side, there is a pneumatic motor installed.
Material
wire stretching equipment is made of stainless steel in two
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standard sizes:
for bearing pitch up to 3.100 mm
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for bearing pitch up to 5.250 mm
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Accessories
pneumatic distributor / electric push buttons
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Control machines
The basic stretching is without scanning the tension in the wire
(felt). The device can be equipped with a scanner and automatic
tension control. This is done subsequently through tensometric
scanning sleeves installation under one of the guide rolls of the
stretched wire (felt) and a relevant control system.
Stretching control
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manual - by pneumatic distributor
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automatic - control board
control system
Scope of delivery
complete machine according to main parts description
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accessories optionally
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Advantages
simple operation
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reliable and safe operation
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m
Main parts
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consoles (1)
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worm gearboxes with pneumatic motor (2)
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levers (3)
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connecting shaft (4)
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Accessories
Design
Scope of delivery
Advantages
Main parts
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consoles (1)
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levers (2)
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connecting pipe
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pneumatic bellows (3)
Material
Wire stretching is made of stainless steel in two standard sizes:
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for bearing pitch up to 3.100 mm with one pneumatic bellow
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for bearing pitch up to 5.250 mm with two pneumatic bellows
3
2
4
1
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LOW-PRESSURE SHOWERS
Low-pressure shower NOT is used for wires and felts
cleaning and conditioning. They influence considerably the felt
and screen life time, PM productivity, the quality of paper
produced and the energy consumption.
The showers are divided into following groups according to their
function:
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moisturizing
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cleaning
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lubricating
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intensive
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condensing
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flooding
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trimms showering
3
4
5
Design
Low-pressure showers are made of stainless steel in three
standard versions:
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shower with 57 mm mounting pitch up to 3.500 mm
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shower with 76 mm mounting pitch up to 5.500 mm
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shower with 108 mm mounting pitch up to 7.700 mm
The showers dispose of attached nozzles with a flat jet in sizes 1
to 3 with a distance from the wire or felt of 100 mm. There is a
cleaning brush inside of the shower that can be used for cleaning
of nozzles and the inner surface of the shower from impurities.
There is a head with a manual wheel on the operator side with
the standard version that serves for a cleaning brush manipulation and valve opening of the waste water outlet. There is a
connection for a water supply on the other side. The pipes have
nozzles fixed on them which are pressed or mounted into the
pipe.
Main parts
shower with nozzles (1)
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cleaning brush (2)
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water supply (3)
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cleaning brush wheel (4)
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waste piping for sediments outlet (5)
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stands for shower pipe fitting (6)
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Material
all parts are made of stainless steel
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Accessories
inlet and outlet water hose
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sealing fittings
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stainless piping for water supply
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Scope of delivery
complete equipment in accordance with the main parts
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description
accessories optionally
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Advantages
high cleaning efficiency that ensures right screen and felt
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function
Machine construction and work safety are in compliance with EU
standards.
40
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TECHNICAL PARAMETERS
Flat jet
nozzle
(size)
1
0,1 MPa
0,2 MPa
0,3 MPa
0,4 MPa
0,5 MPa
0,6 MPa
0,7 MPa
0,8 MPa
0,9 MPa
1,0 MPa
0,7
0,9
1,2
1,3
1,5
1,7
1,8
1,9
2,0
2,1
1,5
2,0
2,6
3,0
3,3
3,6
3,9
4,2
4,5
4,7
4,4
6,3
7,7
8,9
9,9
10,8
11,8
12,5
13,2
13,9
Shower connection
PAPCEL provides complete shower connection individually or in
groups to the machine water distribution system; assembly,
startup and operator training included.
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Design
The high-pressure shower pipe is made of stainless steel in two
standard modifications:
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shower pipe
57 mm
(mounting pitch up to 3.500 mm)
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shower pipe
76 mm
(mounting pitch up to 5.500 mm)
Oscillation control
A special control mechanism allows any desired adjustment of
the shower pipe stroke within the range of the oscillator stroke
(max. 250 mm). Adjustment of the feed speed can be done
manually (through PM speed values that are entered through
keyboard on PM control board) or automatically (the feed rate is
directly derived from the PM drive).
The control mechanism enables connections of more oscillating
shower pipes to one control panel. This control panel can control
also a pump operation, filters in a pump suction and delivery
lines and water supply to particular oscillating shower pipes.
Main parts
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electromechanical oscillator with a drive (1)
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oscillator holder and shower pipe guiding (2)
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pulleys (3)
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shower pipe with nozzles (4)
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shower pipe conduit holder (5)
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inlet hose with cube (6)
Material
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oscillator outer parts, shower pipe and nozzles are made of
stainless stel
Accessories
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oscillation control
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high-pressure pump
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liquid filter before pump
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high-pressure filter
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shutting and control fittings (electromagnetic or pneumatic)
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high-pressure hoses
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stainless steel piping for high-pressure water
Scope of delivery
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complete equipment according to the main parts description
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accessories optionally
Advantages
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high washing efficiency without leaving uncleaned spots
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fully automatic operation
Machine design and work safety are in compliance with EU standards.
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TECHNICAL PARAMETERS
Nozzle with
needle jet
(
v mm)
0,8
1,5 MPa
2 MPa
2,5 MPa
3 MPa
4 MPa
5 MPa
1,19
1,44
1,65
1,85
2,01
2,25
2,50
1,0
1,70
2,07
2,39
2,66
2,89
3,25
3,60
1,4
2,96
3,60
4,14
4,60
5,02
5,72
6,35
1,75
4,96
6,03
6,94
7,74
8,41
9,40
10,40
250 mm
according to PM speed and wire or felt
length
250 W, 380 V, 50 Hz
Pneumatic
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1
7
6
3
Design
Basic part of threading and trimming water jet is formed by linear
rails with a carriage. Threading and trimming water jet is attached
to the carriage that can move on rails. It is driven by a toothed belt
gearing and a worm-geared electric motor, coupled through an
electromagnetic clutch intended for its uncoupling, if necessary.
Threading and trimming water jet can be then controlled manually
by a hand wheel. The feed rate can be regulated by a frequency
converter depending on the PM operating speed. The movement
is monitored by four inductive sensors. Two of them are pre-set to
the given threading tail width and the other two are used for
protection in end positions. An electric control unit of the threading
and trimming water jet is located according to customer's
requirements.
m
Pressure water supply hose for the threading jet is placed inside
of an energy chain. The whole equipment is mounted on stands
on the main beams of the PM wire part.
Main parts
linear guides - beam with V-belt pulleys and toothed belt (1)
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worm gearbox (2); electromagnetic clutch
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trimming water jets (3)
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threading water jet with a moveable carriage (4)
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water distribution to threading and trimming water jet
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manual drive (5), inductive sensors, guards (6)
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stands with coupling to wire part (7)
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Material
bearing structure and guards are made of stainless steel
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linear rails - aluminium alloy and common steel
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Accessories
automatics intended for el. motor connecting of threading
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water jet
possibility of automatic paper format setting
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Scope of delivery
complete equipment according to main parts description
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accessories optionally
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Advantages
easy operation
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simple installation
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Machine design and work safety are in compliance with EU standards.
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TECHNICAL PARAMETERS
Paper web width
Feed speed of threading water jet
Electric motor
mm
kW / W / rpm
Electromagnetic clutch
Adjustment of threading paper tail
Adjustment of trimming water jet
V/A
mm
mm
mm
up to 5.000
adjustable by means of frequency
converter upon customer's request
0,37 / 380 / 89
(resistant against wet conditions)
24 / 1,24
(air gap between discs 0,3)
min. 80 / max. 500
min. 0 / max. 270
Supply: clear industrial water - 2x pressure and consumption according to the produced material
CONTROL SIDE
DRIVE SIDE
3
d
f
r
y
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COACH AGITATOR
C
Design
The agitating equipment itself with flange can be beard in
stainless steel welded or concrete tank which is covered by
welded stainless steel sheets. Particular sizes of the agitators
differ by number of tearing paddles and their size, shaft design,
sealing unit and tank size.
Sealing unit is sealed on both sides by sealing rope or double
mechanic sealing. In case of bad access to the agitator is back
part of the bearing replaced by sliding bearing. There's put a
screen on bottom discharging part of the tank. Screen is
perforated with holes or slots.
7
3
5
Main parts
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tank (1)
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basic bearing body (2) with sealing or bead bearing
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bearing body drive (3) with sealing
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double mechanic sealing or rope sealing (4)
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electric gearbox (5)
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flange for level sensor (6)
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discharge with screen (7) (slots, holes)
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shaft with tearing and doctoring paddles (8)
Material
All parts coming in touch with stock are of stainless steel.
Accessories
Main accessories:
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control valve for sealing water inlet
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chute with shower pipe
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part of inlet pipe for diluting water
Auxiliaries:
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level sensor
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consistency measurement
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control and closing armatures
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pipe line
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pump
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frequency converter
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break sensor
Advantages
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efficiency of operating organs
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simple service and machine operation
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TECHNICAL PARAMETERS
PM width
(mm)
PM capacity
(t/h)
Tank
volume
(m3)
D
(mm)
Electric
motor
(kW)
Weight
incl. drive
(kg) *)
CA 3
2.500 - 3.500
3 - 12
6 - 12
800
30 - 45
4.000
CA 4
3.500 - 4.500
6 - 15
8 - 15
900
37 - 55
5.000
Machine
type
5
CA 5
4.500 - 5.500
10 - 25
15 - 25
900 (1.000)
45 - 75
6.000
CA 6
5.500 - 6.500
15 - 30
20 - 35
1.000
75 - 110
7.000
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Design
The HB pulpers are designed and delivered according to the
given paper sort, paper web width and PM performance. The
new rounded shape of the tank increases the pulping process
efficiency. A deflector, installed above the pulper rotor, prevents
a stock splashing. The pulper stator can be cleaned by a
washing water led directly into the functional elements. The
output branch of the pulped stock from the output body and the
stock discharge branch of the chest are chosen according to
actual operating conditions. Unnecessary branches can be
closed by blind flanges. The pulper tank is provided with a
manhole for an easy access to functional elements.
6
7
Main parts
w
welded stainless chest with manhole (1)
w
functional elements: rotor (2), vaned rim (3), stator screen (4)
w
output body (5)
w
V-belt drive with guard (6)
w
electric motor on slide rails (7)
Material
All parts coming in contact with the stock are made of stainless
steel. Output body and functional elements are made of special
wear-resistant stainless cast steel.
Accessories
M + C instrumentation
w
pumps of pulped stock
w
chutes
w
Scope of delivery
complete machine according to main parts description with
w
drive (standard delivery without electric motor)
accessories optionally
w
Advantages
high efficiency of pulping
w
low energy consumption
w
simple operation
w
possible automation of pulping process
w
dimensions adapting to actual conditions of on-site installation
w
48
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experience
TECHNICAL PARAMETERS
Type
Volume
(m3)
D1
HB-14
14
DN 250
HB-20
20
DN 300
D2
X
(mm)
Y
(mm)
Z
(mm)
Dry broke
capacity
(t/h)
Wet broke
capacity
(t/h)
Electric
motor
(kW)
Total
weight
(kg)
DN 100
3.650
2.860
5.200
6,5 - 9,0
16,5 - 21,5
132
7.160
DN 100
4.700
2.900
5.130
11,5 - 16,0
29,0 - 39,5
200
9.430
D2
D1
49
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experience
ROLLS
Rolls
we produce rolls both for the paper industry and for the other
industries with following parameters:
w
max. roll diameter
1.800 mm
w
max. overall length
8.000 mm
.350 kN/m
w
max. linear pressure
The rolls are standardly dynamically balanced for the required
designed speed. For long slim rolls, we use a method of dynamic
roll balancing in more levels. Rolls, operating as pressure
vessels (with internal overpressure), are designed and tested in
compliance with EU standards. If required, the rolls are delivered
with corresponding certificates.
Press roll, guide rolls, size press roll, spreading roll and drying cylinder
Rolls types
with hot-pressed cast ends and with pressed-on steel pins
w
with hot-pressed steel pins or pins fixed through freezing
w
with bolted ends
w
Design
The company produces rolls, cylinders and cylindrical bodies in
all known design modifications, such as:
massive rolls
w
rolls made of weldless thin-walled and thick-walled tubes
w
rolls made of grey cast iron
w
roll-bended
w
cylindrically grinded or crowned
w
Material
depending on customer's request
w
according to the load
w
50
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experience
Rolls
Servicing
For all mentioned rolls (made or by PAPCEL or other manufacturers), we
provide repairs, overhauls and replacements of roll pins and also coating
of necks, grinding of roll surfaces and also new covers. The service is
offered completely, i.e. from dismantling of the roll through its repair. For
all rolls, we produce and deliver also the bedding for oil and grease
lubrication.
Press roll
Blasting
51
Superfinishing
Balancing
Pins freezing
tradition w
strength w
experience
Material design
w
common steel
w
common steel wrapped by an anti-corrosive metal plate
w
stainless steel
m
Standard presses
(NIP width 20 30 mm, pressure up to
150 kN/m)
w
single-felt
w
double-felt
w
double-felt with a suction roll
Press
Standardn lis dvouplstncov se sacm vlcem
52
tradition w
strength w
experience
53
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strength w
experience
ress with extended pressing zone JUMBO is constructed as a double-roll press with a hydraulic loading of the
upper press roll. Usually it is used as the last press before the
web enters the PM drying part.
Design
The load bearing structure is designed with regards to a high
static and dynamic stress and it is adapted for an easy felt
exchange and press rolls removal.
The press rolls with a modern construction design are
embedded in double-row spherical-roller bearings in bearing
housings which enable a grease or central oil lubrication
depending on the speed and load. A necessary part of the roll
equipment is an inner cooling system for the roll cover
temperature stabilization. The roll cover is made of highly elastic
rubber with high mechanical and heat resistance.
Due to these characteristics, the pressing zone of the Jumbo
press is extended. The cover is crowned in accordance with the
roll flattening and operating linear load calculation. There are
blind bored holes to drainage water during pressing.
2
1
Material
Main parts
w
bearing structure (1)
w
press rolls and embedding (2)
w
press rolls cooling device (3)
w
hydraulic drive (4); machine control (5)
Accessories
roll removal equipment
w
Jumbo press drive (mechanical and electric part, control
w
included)
Scope of delivery
Advantages
extended pressing zone
w
increase of the dryness after the press part
w
7
54
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experience
TECHNICAL PARAMETERS
Maximal pressure
Maximal paper width
Maximal speed
Press roll diameter
kN/m
mm
m/min.
mm
350
5.000
1.000
up to 1.500
Example of a calculation using the Finite Element Method (press roll load)
55
tradition w
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experience
SHOE PRESS
S
Design
The press roll has a bending compensation through a hydraulic
system or a classic press roll with crowning. The shoe press is
equipped with a stationary beam on which a set of hydraulic
cylinders is attached. These cylinders press down the shoe to
the rotating flexible blanket. The shoe profile is influenced by the
shape of the upper loading roll. A rotating elastic blanket of the
lower roll slides over a thin oil layer. Because of the hydraulic
cylinders set and hydraulic unit design, it is possible to control the
cross profile of the paper. It is used as a final press that is able to
reach 35 40 % dryness when the dryness at the entrance is
about 45 52 %.
m
Main parts
bearing structure (1)
w
press roll (2)
w
shoe press roll (3)
w
hydraulic system for the upper press roll
w
hydraulic system for the lower press roll
w
safety guards
w
Accessories
w
drive
w
control system and control panel
w
assembly tools and tools for the regular exchange of the
elastic blanket
w
central lubrication and hydraulic aggregate
Advantages
TECHNICAL PARAMETERS
Maximum roll length
Maximum bearing distance
Maximum linear pressure
Maximum design speed
mm
mm
N/mm
m/min
w
high dewatering efficiency
w
saving of operating costs energy saving in the drying part
5.100
6.350
1.000
1.000
2
1
56
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experience
SUCTION TUBES
Suction tube is used for a mechanical or chemical cleaning of
Design
Suction tubes can be produced in two modifications:
w
single or double grooved - for felt cleaning,
w
technological suction tubes - used for air extraction from the
space between a paper web and the felt which brings an
improved adhesion of the paper web on the felt.
Main parts
suction tube body (1)
w
suction tube lining (2)
w
sliding gates (3)
w
blind flange with vacuum meter (4)
w
rotary flange on drive side (5)
w
bolts for attachment to bearing structure (6)
w
m
Material
suction tube body, incl. flange is made of stainless steel
w
suction tube lining - polyethylene, ceramics
w
sliding gates - polyethylene
w
m
Scope of delivery
complete device according to main parts description
w
we deliver a flange joint including a counter flange and edging
w
ring
m
Accessories
separator
w
hoses
w
m
Advantages
increased quality of produced paper
w
reduced energy consumption
w
longer service life of wires and felts
w
m
Cross-section areas
cross-section area of single-grooved suction tube:
w
80 - 100 % of open slot area
cross-section area of double-grooved suction tube:
w
100 - 150 % of open slot area
cross-section area of suction piping:
w
70 % of open slot area
Machine design and work safety are in compliance with EU standards.
TECHNICAL PARAMETERS
Suction slot width
Underpressure
57
mm
bar
tradition w
strength w
experience
Design
Electric stretching equipment EDS
This equipment consists of a motion screw with sidewalls, beddings
and gearbox on the drive side and with the same parts on the
servicel side. Both sides are connected by a shaft between the
gearboxes. On the gearbox of the service side, there is a hand
wheel installed. By using the wheel and a special wrench, it is
possible to align the axis of beddings so that it is perpendicular to the
PM axis. On the gearbox of the drive side, there is an overhung
geared electric motor which sets both motion screws in motion at a
time. By shifting the guide roll, installed in the stretcher bedding, it is
possible to stretch or to relieve the felt (or the drying fabric). The
protection of end positions is carried out by contactless inductive
sensors which stop the engine when reaching one of the end
positions.
Main parts
Type EDS
stretcher body (1)
w
connecting shaft (2)
w
stretcher drive (electric gearbox) (3)
w
bearing housings (4)
w
Material
stretching system for the press and drying part is made of
w
common steel, press part stretching can be made
according to customers request also of stainless steel
Accessories
tensometric sensors with amplifier of output signal
w
hydraulic power unit and control system
w
Scope of delivery
complete machine according to main parts description
w
accessories optionally
w
2
Advantages
simplicity
w
reliability in service
w
m
m
58
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experience
TECHNICAL PARAMETERS
Fabric or felt tension
Recommended tension force - fabric
Recommended tension force - felt
Max. width of belt stretched
kN/m
kN/m
kN/m
mm
0-5
3-5
4
4.600, max. stroke 1.500
BA
LL
STRETCHING
SLACKENING
STROKE
BEARING SPACING
STROKE
BALL
6
5
59
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experience
DOCTORS
D
Doctor types:
w
cleaning
w
creping
w
breaking
2
4
Design
Doctors are usually delivered with blades and blade holders
from well-known producers or according to customer's request.
The main emphasis is put on overall functionality and also on a
final price.
5
Double oscillating doctor
Main parts
w
doctor beam (1)
w
blade holder (2)
w
blade (3)
w
pins + bedding (4)
w
PM fixing consoles (5)
Material
fully stainless steel version (the wet part of the machine)
w
stainless steel parts + covered carrier
w
common steel, including anticorrosive paint (the dry part of
w
the machine).
The material quality depends on customer's request or is made
in a standard way of stainless steel and common steel. An
oscillating electric motor can be delivered with a protection up to
IP 68, pneumatic control cylinders are made of standard
aluminum or non-corroding steel.
Accessories
frequency converter
w
Scope of delivery
construction design + devices according to main parts
w
description
parts for overall control elements connection for the PM
w
control
independent control panel
w
Advantages
efficient and economic scraping function
w
elimination of damage roll surface
w
longer intervals for regrinding of roll surface
w
Machine design and work safety are in compliance with EU standards.
60
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experience
Control of doctors
Doctors are supplied with a blade loading by their own weight
and manual control or with a loading and shifting by pneumatic
cylinders.
In case of doctors with hose holders, their loading and shifting
are induced by means of air distribution hoses along the whole
blade length. These hoses are an integral part of every doctor
construction.
Doctors with down pressure and shifting by means of pneumatic
cylinders or doctors with hose holders, are coupled with a control
box or a control panel of the paper machine. The control is done
manually by pneumatic distributor and the setting of required
pressure control by a reduction valve in accordance with data
chart on the control box.
Oscillating doctor
Oscillating doctor with pneumatic loading and shifting of bottom drying cylinder
1.500 mm
AIR
INPUT
R750
60
Creping doctor
61
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experience
PM DRYING PART
Drying part is the longest part of the PM. Its main purpose is to
ensure the necessary drying capacity to reach the set PM
performance.
The drying parts types (the drying fabrics arrangement criteria):
w
drying cylinders (
1250, 1500, 1800) in two parallel
rows with an upper and lower fabrics guiding.
w
the drying cylinder itself (
4000) with or without fabric
Version with a fabric
w
drying cylinders (
1250, 1500, 1800) in two parallel
rows with one fabric guiding only or a single-row where the
lower row is formed by guide rolls (non-heated, with
grooves or bores) with complementary stabilization boxes.
The main goal of such a setting is a permanent contact
between the paper and the drying fabric to prevent breaks. The
vacuum cylinders can be connected to the vacuum directly
through a shaft on the drive side or form the part of the vacuum
together with the stabilization box mounted tightly above this
cylinder.
62
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Slitter
63
Recuperation units use the waste heat from the warm and damp
air leaving the drying part hood to heat a fresh air destined for the
hood ventilation. The recuperation units are an integral part of
modern drying parts either delivered or reconstructed and they
are supplied by a subcontractors.
m
tradition w
strength w
experience
Design
It consists of set of pulleys, rope stretchers and if necessary rope
drive. As next equipment can be used auxilliary chutes and air
pipes with nozzles to be placed in transfer points. Two-rope
system is applied normally, but for heavier paper kinds threerope system can be used.
Rope pulleys
Pulleys dimensions (diameter, width, groove depth) depend on
machine speed and paper substance weight.
Main parts
w
pneumatic rope stretching
w
set of pulleys with holders
Material
w
standard design is common steel, eventually stainless steel
according to customers inquiry
Accessories
w
threading rope drive
Scope of delivery
complete machine according to the main parts description
w
accessories optionally
w
Advantages
reliability in service
w
easy operation and maintenance
w
Machine design and work safety are in compliance with EU
standards.
Leading pulleys
Guiding pulleys
They are designed for threading rope guiding in the machine
(higher depth of a groove). They can be produced in a single or
double modification.
64
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experience
TECHNICAL PARAMETERS
Stroke (m)
Stroke
0,60
0,75
0,95
1,10
1,25
1,25
1,42
1,60
1,75
1,90
Pitch
TECHNICAL PARAMETERS
Stroke (m)
65
Pneumatic cylinders
1,88
2,38
2,68
Pneumatic cylinders
0,50
0,75
0,90
Stroke
tradition w
strength w
experience
SIZE PRESS
S
2
3
Design
The rolls are dynamically balanced on demanded speed and can
be covered with different coats (rubber, ceramics) depending on
produced kind of paper and type of sizing agent. The sizing
agent proceeds through distribution pipes between the rolls and
retained by outside dams.
Volume of sizing slurry can be controlled through set of valves,
which are regulated either manually or electric-pneumatically.
Paper web proceeds through the bath to be sized. Sizing agent
surplus is led through system of waste troughs and pipes back to
the working station. Roll surface coming not in contact with
paper web and front parts of the rolls are cleaned by set of side
and front doctors.
Paper can be sized according to demand on both or one side
only in the sizing press. Paper web run through the size press is
modified by use of shifting unit of inlet guide roll. After sizing the
paper is led through guide roll under pressing part onto spreader
roll, which spreads the paper web across its width before inlet to
the after-drying part (usually on a pair of drying cylinders with
chrome-plated surface).
System of threading ropes is part of the size press and its design
enables save feeding of the paper web from previous to the
following drying section of the paper machine.
9
9
1
Main parts
bearing structure consisting of particular stands fixed by bolts
w
and locks together (1)
stationary press roll with bearing (2)
w
movable press roll with bearing (3)
w
shifting equipment
w
paper guide rolls (4)
w
side and front doctors (5)
w
spreader roll with drive (6)
w
size agent inlet (7)
w
size agent outlet (8)
w
hydraulic circuit; control console; pneumatic circuit
w
safety covers and foot bridges (9)
w
Material
Bearing structure and the rolls are made of common carbon
steel. Size agent inlet and outlet parts are of stainless steel.
4
Accessories
rope threading
w
size press drive (mechanic and electric part including control)
w
system of sizing agent preparation
w
Scope of delivery
complete machine according to description of main parts
w
accessories according to customers inquiry
w
Advantages
high sizing efficiency
w
high operational reliability
w
small space demands
w
66
tradition w
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experience
TECHNICAL PARAMETERS
Design of size press
Configuration
Design speed
Press roll diameter
Opeating width
Fix roll axis height
Linear pressure
Paper threading
Sizing
horizontal
with inclined line of centres
two-roll
m/min
up to 800
mm
600 - 1.350
mm
up to 5.000
mm
1.700 - 1.950
kN/m
max. 80
two-rope system
common with drying section
g/m2
max. 4 on each side
at dryness 6 - 10 % b.d.
manual, automatic
Control
67
tradition w
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experience
FILM PRESS
F
3
2
4
5
7
Design
Press rolls are designed on maximal load and dynamically
balanced on demanded speed and covered with special coats
depending on produced paper kind. Bearing structure is made of
common or stainless steel according to customer's inquiry.
Profiled bars have diameter 10 - 38 mm and are made from
stainless steel with chrome plated cover.
6
1
Main parts
w
bearing structure (1)
w
stationary press roll (2)
w
movable press roll (3)
w
coating head with profiled bar (4)
w
paper guide roll
w
sizing agent supply (5)
w
sizing agent outlet
w
hydraulic and pneumatic system (6)
w
safety guards and machine foot bridges (7)
Accessories
press rolls and profiled bars drive
w
control system incl. control console
w
paper rope threading
w
system of sizing agent preparation consisting of:
w
working station
w
starch kitchen
w
cross knife before film press
w
air blowing (spooner) after film press
w
infra - drying
w
retaining tank under film press
w
Advantages
bigger thickness of coated layer compared to standard size
w
press
savings of operating costs - energy saving in after-drying
w
section due to sizing at higher concentrations
high operating reliability
w
replacing of size press for speeds higher than 650 m/min.
w
We offer complete overhauling and rebuilding of film presses
and their parts besides productions of new ones.
Design and work safety are in compliance with EU standards.
68
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experience
TECHNICAL PARAMETERS
Axis height of stationary press roll
Diameter of stationary press roll
Diameter of movable press roll
Maximal roll width
Maximal design speed
Maximal linear load
Sizing
N
*) valid for rolls up to 3 m width
mm
mm
mm
m
m/min
kN/m
1.800
1.010 (805 *)
1.005 (800 *)
5
1.000
40
up to 4 g at dryness 10 - 15%
Profiled bars in bracket
69
tradition w
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experience
SOFT CALENDER
S
Design
5
2
3
Main parts
w
supporting structure (1)
w
thermo-roll (2), S-roll (swimming roll) (3)
w
swinging doctors (4); roll edge cooling system (5)
w
temperature measuring elements (6); enter elements for dissipation of static electricity
w
spreader roll (7), web guiding roll with bedding (8)
w
web tension sensing system; hydrostatic drive
w
pneumatic distribution line; machine covers
Accessories
air distribution elements with fan for roll edge cooling
w
heating station of thermo rolls
w
soft calender drive and steam box
w
Scope of delivery
machine in accordance with main parts description
w
accessories optionally
w
6,5
Advantages
easy installation and assembly
w
w
simple routine maintenance
m
Supporting structure
Through its design this supporting structure, comprising particular
stands made of structural steel, minimises operating vibrations.
Individual stands are mounted to each other by strengthened bolt
connections and adapted to provide safety handling during onsite installation by a crane or other lifting devices. This supporting
structure is designed to provide maximum machine rigidity both at
standstill and running.
m
Thermo-rolls
The soft calender is equipped with two thermo-rolls that can be
o
heated up to 180 C. The roll surface is protected with a special
cover to provide an optimal paper web smoothness. Both thermorolls are put in bearing bodies with a spherical roller bearing on the
drive side and with a roller bearing, type CARB, on the operating
side. All bearings of the thermo-rolls are lubricated through a
central lubrication system.
70
tradition w
strength w
experience
TECHNICAL PARAMETERS
Operating speed
Linear pressure
Max. web width
Thermo-rolls diameter
S-rolls diameter
Thermo-roll temperature
m/min
kN/m
mm
mm
mm
o
C
1.000
300
3.000
710
555
180 (220)
This equipment can be supplied also according to the customers request with
different parameters.
Spreader roll
This spreader roll is intended for paper web stretching in its cross
direction before its entering the soft calender pressing zone. An
actual roll deflection can be adjusted by means of a worm gear.
Oscillating doctors
Oscillating doctors are designed for surface cleaning of thermorolls and floating rolls. Their oscillating motion is based on
shearing actions of the doctor blade across the roll surface. The
total travel (stroke) is 19 mm at frequency of 12 cycles/min. Any
regular motion of a doctor brings improved doctoring and removal
of particles settled between the blade and the roll. Concurrently, it
eliminates possible roll surface damage. This swinging motion is
induced by an electric front gearbox.
71
7
8
tradition w
strength w
experience
HYDRAULIC REEL
H
10
Design
The supporting drum can be made of cast iron or completely
welded of structural carbon or stainless steel. Between stands
there is a doctor with electromechanical oscillation installed for
surface cleaning. On the PM control side, there is a fixed or free
rope pulley according to the paper threading system into the
reel. The supporting drum is equipped with an internal cooling
system used for the paper web cooling coming from the PM
drying part.
Tilting arms are operated hydraulically and they are
mechanically coupled to keep their mutual positions and
providing a uniform run. The loading levers are designed in the
same way which as an addition can regulate the reel spool
loading on the supporting drum for each lever separately. In the
end position, the reel spool is stopped by hydraulic dampers and
braked by disc brakes. A great emphasis is put on work safety
during the reel operation. The reel is designed so that an access
to dangerous spots and to squeezing points (between the reel
spool and supporting drum) is prevented. Control of all reel
functions can be done through the control board either in manual
or fully automatic modes.
Main parts
bearing structure (1): two steel-welded boxes, two stands
w
with beams and prismatic guides for reel spool rolling
w
supporting drum with rope pulley (2) (stationary or floating)
w
supporting drum bedding (3)
w
supporting drum cooling system (4)
tilting arms (5) for attachment of empty reel spools
w
loading levers (6) attached to basement rails of the reel
w
doctor with oscillation (7)
w
damper of wound paper reel with a brake (8)
w
reel spool starter (9)
w
reel spool magazine (10)
w
2
4
6
8
machine control
w
machine guards (11)
w
service bridges, hydrostatic drive, pneumatic circuit
w
Material
The main material is common steel, supporting drum coat can be
done according to customer's request (cast iron, structural steel,
stainless steel).
Accessories
equipment for paper web threading
w
equipment for loading of reel spools into the tilting arms with a
w
reel spools magazine
reel spools with rubber or polyurethane surface depending on
w
customer's request
reel driving unit
w
Scope of delivery
10
11
2
Advantages
7
simple operation
w
possibility of fully automatic operation
w
adjustable hardness of paper web winding
w
Machine design and work safety are in compliance with EU standards.
72
tradition w
strength w
experience
TECHNICAL PARAMETERS
Max. winding diameter
Supporting drum diameter
Max. reel speed
Max. paper web width
mm
mm
m/min
mm
3.200
900 - 1.100
1.000
4.600
Measuring frame
73
tradition w
strength w
experience
REWINDER
Design
The winding part of the machine consists of two rolls, each of these
carrying rolls has its separate drive. A hydraulically controlled ejector of
the reeled up rolls and hydraulically controlled cross cutter, which
separates the paper web from the wound up roll, are installed in the first
carrying roll bedding in the paper web run direction. The carrying roll
guard bedding is done in the same way on the second roll, it is controlled
pneumatically and serves for a safer roll manipulation in the area
between the tilting table and the smooth carrier roll.
Both rolls are dynamically balanced according to the required winding
speed. Surfaces of both rolls are plasma-sprayed. Both carrying rolls are
driven by AC variable-speed motors. The paper roll is laterally guided by
mandrels that are pneumatically lifted or dropped down. They are
retractable hydraulically or pneumatically. Every paper roll, while being
reeled up, is pressed down from the top by a rider roll, its loading is
controlled according to diameters of the paper roll while being reeled up.
In the top possition, the rider roll is locked.
1
4
6
9
2
8
10
3
7
11
11
74
tradition w
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experience
Main parts
Accessories
w
bearing structure - individual stands made of profile steel,
attached to each other by fixing bolts and locks (1)
w
supporting rolls (2)
w
pressure roll (3)
w
core clamping mandrels (4)
w
paper rolls ejector (5)
w
tilting table (6)
w
spreader rolls (7)
w
slitting section (8)
w
paper web threading (9)
w
unwinding stand (10)
w
machine hydrostatic drive
w
machine pneumatic circuit
w
machine electric part (switchboard boxes, cabling, control
board)
w
control system incl. software
w
machine guards
w
machine drive (11)
Scope of delivery
machine according to main parts description
w
accessories optionally
w
Material
bearing structure - common steel
w
roll coats - common steel with a surface treatment
w
Advantages
3
8
Paper trim cut
75
g/m2
m/min
mm
mm
mm
mm
17 - 500
2.300
3.200
2.050
4.500
70