Compounding Guide Struktol

compounding
guide
Introduction
Our Struktol Compounding Guide provides a technician useful facts and general
guidelines for rubber compounding.
In this guide you will find both an overview of and recommendations for production,
in addition to suggestions to how you can best utilize Struktol products to solve
your compounding problems.
Whenever Rubber is processed, StRuktol is at your service.
The statements in this publication are made to the best of our knowledge and
experience. However, they are not binding, especially with regard to existing
proprietory rights of third parties. Any trade names mentioned for auxiliaries are
intended only as a recommendation and do not rule out the use of similar
products. Some of the trade names are registered
Contents

Page
Introduction
Index of Formulations
5-7
Seals, O-Rings
A-1 - A-13
8 - 23
Conveyor Belts
B-1 - B-2
24 - 25
Automotive Parts C-1 - C-6
26 - 35
Hoses and Tubes D-1 - D-13
36 - 55
Roller Covers E-1 - E-6
56 - 63
Footwear
64 - 68
Tires G-1 - G-21
69 - 93
Moulded Rubber Goods
94 - 111
Linings I-1 112
Profiles
F-1 - F-5
H-1 - H-13
J-1 - J-3
113 - 117
Appendix I
118 - 121
Appendix II
122 - 133
Appendix III
134 - 139
Struktol Product List
140 - 151
A
Applications Polymers
Hardness Page
Seals, O-Rings

O-Ring
NBR/SBR
O-Ring, Peroxide Cure
NBR/CR
Heat Resistant Seal
EPDM
Microcellular Sheets
EAM
Heat Resistant Seal
EPDM
Sealing
NBR
Sealing
HNBR
Sealing Ring
IR
High Temperature Service Gasket
EPM
Gasket, Peroxide Cure
EPDM
Low Friction Gasket
NBR
Fuel Resistant Seal
NBR
Soft Polyacrylic Seal
EAM
[Shore A]
90
65
49
21
45
60
67
43
62
43
68
78
34
A-1
A-2
A-3
A-4
A-5
A-6
A-7
A-8
A-9
A-10
A-11
A-12
A-13
8
9
10
11
12-13
14-15
16
17
18
19
20-21
22
23
63
63
B-1
B-2
24
25
NR/TOR
59/52
NR-RSS type
60
NR
61
CSM/SBR
50
NR
62
EPDM
57
C-1
C-2
C-3
C-4
C-5
C-6
26-27
28-29
30-31
32-33
34
35
CR
CR
NBR
CSM
EPDM
NR/BR
CR
D-1
D-2
D-3
D-4
D-5
D-6
D-7
36-37
38-39
40-41
42-43
44-45
46
47
Conve yor Belts

Conveyor Belt Cover
Conveyor Belt Cover
Automotive Parts
Windshield Wiper Blade
Spark Plug Cover
Car Mat
Corner - Injection Moulding
NR/SBR/BR
NR
Hoses and Cables

Fuel Hose Cover
Fuel Hose Cover
Fuel Hose Lining
Hose Cover and Lining
Garden Water Hose
Sandblasting Hose Inner Lining
Oil Suction and Discharge Hose
61
61
71
65
62
70
64
Hoses and Cables

LPG Hose Lining
Cable Cover
Cable Insulation
Cable Cover
1 kV Cable Insulation
Cable Cover
D-8
D-9
D-10
D-11
D-12
D-13
48
49
50 - 51
52
53
54 - 55
NR
65/55
NR/SBR/TOR
89
NBR/TOR
95
NBR
49/69
NR/TOR
80
NBR/TOR
35/45/66/78
E-1
E-2
E-3
E-4
E-5
E-6
56
57
58
60-61
62
63
XNBR/NBR/PVC
SBR
BR/SBR
EAM/PE
EAM/SBR
76
60
35
37
75
F-1
F-2
F-3
F-4
F-5
64
65
66
67
68
NR/BR
SBR
NR/BR
NR
NR/BR
SBR
NR/SBR/BR
NR/BR
CIIR/NR/EPDM
53
65
68
61
55
57
64
66
46
G-1
G-2
G-3
G-4
G-5
G-6
G-7
G-8
G-9
69
70
71
72
73
74
75
76
77
Tires
Passenger Sidewall, Black
Passenger Tread
Truck Tread
Truck Tread
Truck Sidewall
Tractor Tire Tread
Light Truck Tread
Solid Tire Tread
White Sidewall
[Shore A]
60
70
70
70
65
65 - 70
Foot wear
Boot Solings
Translucent Shoe Sole
Cellular Shoe Soling
Microcellular Soling
High Hardness Microcellular Soling

NBR
EAM
EAM
EAM
EPM
CR
Roller Covers
Roller Cover
Typewriter Platen
Rice Dehusking Roller
Nitrile Roller Compounds, diff. Hardness
Black Filled Typewriter Roller
Light Coloured Roll Cover Compounds
Hardness Page
Tires

Sidewall compound
Light Coloured Bicycle Tire Tread
Silica Green Tyre
Antistatic wheels
Tire Curing Bladder
Retread Orbitread Compound
Precured Tread
Retread Cushion Gum
Cushion Gum for Precured Tread
Brombutyl Innerliner
Steel Cord Compound
Bead Apex Compound

[Shore A]
NR/BR
61/60
SBR
58
SSBR/BR
64
SBR/TOR
80
IIR
66
NR/BR/SBR
63
SBR/BR
63
NR
52
NR
60
BIIR
55/52/53/54
NR
66
SBR/NR
86
G-10
G-11
G-12
G-13
G-14
G-15
G-16
G-17
G-18
G-19
G-20
G-21
78
79
80
81
82
83
84
85
86
87-89
90
92-93
91
41
62
44
64
41
60
75
59
72
79/74
58
86
H-1
H-2
H-3
H-4
H-5
H-6
H-7
H-8
H-9
H-10
H-11
H-12
H-13
94
95
96
97
98
99
100-101
102-103
104
105
106-107
108
110-111
NR/SBR
86 D
I-1
112
CR/TOR
EPDM
SBR
89
80
55
J-1
113
J-2 114-115
J-3
116-117
Moulded Rubber Goods

High Hardness
IIR/CSM
Mouldings
CR
Tank Pad
NR
Washing Machine Gasket, light coloured NR
High Quality Moulding
IR
Mouldings
CR
Springs, Couplings, Mountings, Bearings NR
Goods for Dynamic Applications
NR
Highly Resilient Ball
BR/NR
Peroxide Cured Mouldings
NR/EPDM
Flooring
EPDM/BR
Ball Bladder
NR/CIIR
Flooring
SBR/TOR
Linings
Ebonite Tank Lining
Hardness Page
profiles
High Hardness Compound
Profile
UHF profile
A
O-Ring, NBR/SBR
1391.0/A-1
1
Perbunan 3445 F
Krylene 1500
Alchem TMQ
Carbon Black N-762 (Statex)
Struktol KW 460
Struktol WB 222
Perkadox 14-40

90
10
1
75
100
10
1
2.6
289.6
Mooney ML (1+4) 100 C

103
Rheometer at 180 C
tc10
(min) 0.34
tc90
(min) 4.02
Cure 10 / 180 C
density
(g/cm) 1.34
hardness
tensile strength
modulus 100 %
elongation at break
compr.set 22h / 120 C
(Sh. A)
(MPa)
(MPa)
(%)
(%)
85
14.3
12.3
128
15.9
(Sh. A)
(MPa)
(%)
94
16.3
55
ageing 7d / 120 C
hardness
tensile strength
elongation at break
8 SEALS | O -RINGS
A
Peroxide Cured O-Ring, NBR/CR
4035.0/A-2

Perbunan 3445 F
Neoprene W
Struktol WB 902
Alchem TMQ
Struktol WS 180
Struktol TS 35
Struktol TS 35 DL
Struktol KW 460
ZnO Red Seal
Vulcup 40 KE

ML (1+4) 100 C
Rheometer at 180 C
tc10
(min)
tc90
(min)
5 6
50
50
3
80
1.5
1.5
10
--
10
5
4.8
50
50
3
80
1.5
1.5
-15
10
5
4.8
215.8 220.8
37
41
0.4
0.41
3.83 3.87
Cure 10 / 180 C
density
(g/cm)
hardness
tensile strength
modulus 100 %
elongation at break
rebound
compr. set 22h / 70 C
compr. set 3d / RT
(Sh. A)
(MPa)
(MPa)
(%)
(%)
(%)
(%)
(%)
1.30
64
7.7
3.4
227
39
6.8
10.8
7.1
1.32
66
8.6
3.8
234
37
6.8
11.8
5.5
9 SEALS | O -RINGS
A
Heat Resistant Seal, EPDM
2830.0/A-3
Vistalon 3666
Carbon Black N-550
ZnO
Sunpar 2280
TMQ
MMBI
Struktol WS 180
TRIM
Perkadox 14/40

ML (1+4) 100 C
Rheometer at 180 C
tc2
(min)
tc90
(min)
175.0
90.0
10.0
15.0
1.0
1.0
2.0
2.5
8.0
304.5
61
1.0
4.9
Cure 10 / 180 C
density
(g/cm)
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
(Sh. A)
(Mpa)
(Mpa)
(Mpa)
(%)
(%)
(%)
10 SEALS | O -RINGS
1.10
49
14.7
1.3
5.8
580
17
23
A
Microcellular Sheets, EVM
4045.0/A-4

EVA E 180 F
100
Struktol Neozinc
3
Stearic acid
0.5
Catenex H 779 (paraff. oil)
2
Protektor G 35
2
Struktol WS 180
1.5
Winnofil S (CaCO3) 15
Porofor ADC
6
Perkadox 14-40
2.5

ML (1+4) 100 C
Rheometer 170 C
tc10 (min)
tc90 (min)
132.5
19
1.81
8.03
Cure 9 / 170 C
density
(g/cm)
hardness
surface
cut surface
compr. set 22h / 70 C, 50 %
(Sh. A)
(Sh. A)
(%)
0.092
22
16
73
11 SEALS | O -RINGS
A
6621.0/A-5

8
Vistalon 3666
Vistalon 9500
Sillitin Z 86
Carbon Black N-550 (Corax)
Si 69
Struktol Perlzinc 91 D
Pluriol E 4000 (PEG)
Alchem TMQ
Luvomaxx TAC 70 DL
Perkadox 14-40
Struktol WS 180

ML (1+4) 100 C
Rheometer at 180 C
tc10 (min)
tc90 (min)
tc95 (min)
122.5
30
80
5
3
4
3
1
3
8
1
260.5
67
0.81
10.78
16.99
Cure 30 / 180 C
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
12 SEALS | O -RINGS
(Sh. A)
(MPa)
(MPa)
(MPa)
(%)
(%)
(%)
45
6.2
1.2
3.5
526
30
43
A
6621.0/A-5

8
ageing 100h / 100 C
hardness
(Sh. A)
change in points
tensile strength
(MPa)
change in (%)
modulus 100 %
(MPa)
change in (%)
modulus 300 %
(MPa)
change in (%)
elongation at break
(%)
50
5
6.3
1.6
1.7
41.7
5.1
45.7
384
13 SEALS | O -RINGS
A
Seal for Gas Boilers, NBR
2986.0/A-6
5
Perbunan NT 3445
Struktol KW 550
Struktol WB 222
ZnO
Alchem TMQ
Vulkanox MB/MG (MBI)
Santoflex 6PPD
Stearic acid
Perkacit TbzTD-C
Vulkacit DM/C (MBTS)
Ekaland DPG
Struktol SU 50
100
20
50
5
1.5
3
1
1
2
1
2.5
2.5
0.2
0.6
190.3
ML (1+4) 100 C
Rheometer at 160 C
tc10
(min)
tc90
(min)
tc95
(min)
Cure 20 / 160 C

hardness
(Sh. A)
tensile strength
(MPa)
modulus 100 %
(MPa)
modulus 300 %
(MPa)
elongation at break
(%)
(%)
(%)
14 SEALS | O -RINGS
48
2.69
7.21
8.67
cured tc95
60
8.9
2
5.8
596
17.8
27.6
A
Seal for Gas Boilers, NBR
2986.0/A-6
ageing 1w / 70 C
hardness
(Sh. A)
change in points
tensile strength
(MPa)
change in (%)
modulus 100 %
(MPa)
change in (%)
modulus 300 %
(MPa)
change in (%)
elongation at break(%)
change in (%)
62
2
9.1
2.2
2.3
15
6.6
13.8
527
-11.6
Immersion in n-pentane, 7d / RT
change of weight
(%)
change of volume
(%)
hardness
(Sh. A)
change in points
3.5
10.3
57
-3
Immersion in n-pentane, 7d / RT; after drying 7d / 40 C

change of weight
(%)
change of volume
(%)
hardness
(Sh. A)
change in points
-2.6
-1.2
60
0
15 SEALS | O -RINGS
A
Sealing, HNBR
6263.0/A-7

Therban A 3407
Naugard 445 (phenyl amine)
Vulkanox ZMB 2/C5
Diak No 7 (TAIC)
Struktol WS 180
Perkadox 14-40

ML (1+4) 100 C
Rheometer at 180 C
tc10 (min)
tc90 (min)
1
100
40
1
1
2
--
8
3
100
40
1
1
2
4
8
152 156
98
1.44
6.83
81
1.39
6.47
cure time 15 / 180 C

hardness (Sh. A)
tensile strength (MPa)
modulus 100 % (MPa)
modulus 300 % (MPa)
elongation at break (%)
rebound (%)
tear resist., trouser (N/mm)
blooming of storage 1 w / RT
68
25.1
4.5
24.1
306
39
5.3
no
67
24.7
3.8
23.3
317
38
4.5
no
76
8
24.4
-2.8
10.4
131.1
191
-37.6
75
8
22.7
-8.1
9.5
150
185
-41.6
ageing 2 w / 150 C
hardness (Sh. A)
change in hardness, points
tensile strength (MPa)
change in (%)
modulus 100 % (MPa)
change in (%)
change in (%)
cavity fill (g)
16 SEALS | O -RINGS
3.3
3.6
A
Sealing Ring, IR
2521.0/A-8
Natsyn 2200
100.0
Carbon Black N-990
20.0
Carbon Black N-774
15.0
Catenex SNR (MES oil)
6.0
ZnO 3.0
Struktol ZEH-DL
1.7
TMQ 1.0
IPPD 1.0
Struktol WB 217
2.0
Protektor G 35 (protective wax)
2.0
TMTD 1.5
CBS 1.4
MPTD 1.4

ML (1+4) 100 C
Rheometer
t2

(min)
t90

(min)
Cure
156.6
43
at 150 C
6.4
15.0
at 200 C
0.8
1.7
15 / 150 C
Cure: 2' / 200 C
density
(g/cm)
1.05
hardness
modulus 300 %
tensile strength
elongation at break
rebound
(Sh. A)
(Mpa)
(Mpa)
(%)
(%)
(%)
43
2.4
18.7
720
62
11
40
2.3
14.4
730
61
8
(Sh. A)
(%)
(Mpa)
(%)
45
2.7
18.7
710
42
2.3
16.1
730
ageing 1w / 70 C
hardness
modulus 300 %
tensile strength
elongation at break
17 SEALS | O -RINGS
A
High Temperature Service Gasket, EPM
2919.0/A-9
Vistalon 404
100.0
Carbon Black N-774
25.0
Sillitin Z 86
60.0
ZnO 5.0
TMQ 1.0
MMBI 3.0
EDMA 2.0
Struktol WS 180
1.0
Luperco 130-XL
7.0

204.0
ML (1+4) 100 C
63
Rheometer at 190 C
tc10
(min)
1.3
tc90
(min) 7.1
Cure 20 / 190C
density
(g/cm)
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
compr. set 3d / RT
compr. set 1w / 150 C
(Sh. A)
(Mpa)
(Mpa)
(Mpa)
(%)
(%)
(%)
18 SEALS | O -RINGS
Aged: 6w / 135 C
1.22
62
6.4
2.2
5.0
370
18
40
70
6.3
2.8
--290
A
Low Durometer Gasket, EPDM
2922.0/A-10

Vistalon 3666
ZnO Red Seal
Catenex H 779 (paraff. Oil)
Struktol WS 180
Alchem TMQ
Vulkanox MB-2 (MMBI)
Sartomer 206
Perkadox BC 40B pd
175
70
3
20
2
1
1
2
10
284.0
ML (1+4) 100 C
63
Rheometer at 170 C
tc10
(min)
0.76
tc90
(min)
5.6
Ts2
(min) 1.57
Cure 10 / 170 C
density
(g/cm)
1.04
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
(Sh. A)
43
(MPa)
15.7
(MPa)
1.1
(MPa)
4.2
(%)
715
(%) 55

(%)
(%)
(%)
19.2
14.2
22.6
19 SEALS | O -RINGS
A
Low Friction Gasket, NBR
4027.0/A-11

Perbunan 3445 F
100
ZnO Red Seal
3
45
Graphite 40
Struktol HT 202
3
Alchem TMQ
1
Vulkanox MB2/MG-C (MMBI)
2
Benzoic acid
2
Struktol WB 300 A
4
Struktol TS 35 DL
7
Struktol IB 531
1
2.5
Perkacit TBzTD-C
2
Struktol SU 105
0.8

ML (1+4) 100 C
Rheometer 150 C
tc10 (min)
tc90 (min)
tc95 (min)
213.3
44
2.4
8.62
10.48
Cure at 14 / 150 C
density (g/cm)
hardness
(Sh. A)
tensile strength
(MPa)
modulus 100 %
(MPa)
modulus 300 %
(MPa)
elongation at break
(%)
rebound (%)
(%)
(%)
20 SEALS | O -RINGS
1.269
68
13.8
3.2
6.3
573
22
20
33
A
Low Friction Gasket, NBR

4027.0/A-11
5
ageing 7d / 70 C
hardness
(Sh. A)
change in points
tensile strength
(MPa)
change in (%)
modulus 100 %
(MPa)
change in (%)
modulus 300 %
(MPa)
change in (%)
elongation at break
(%)
change in (%)
70
2
13.1
-5.1
3.6
12.5
7.1
12.7
512
-10.6
21 SEALS | O -RINGS
A
Fuel Resistant Seal, NBR
(also to meet DIN 3535-F 80),
Safe Amine Cure System
4029.0/A-12
Perbunan NT 3430
100.0
Carbon Black N-762
100.0
ZnO
3.0
TMQ 1.0
6PPD 2.0
Struktol TS 35
5.0
Struktol WB 222
1.5
TBzTD (Perkacit TBzTD)
3.0
DTDC 80 % in EPDM/EVA
1.0
MBTS 1.5
Struktol SU 105
1.0

219.0
ML (1+4) 100 C
Rheometer at 180 C
tc2
tc90
75
(min) 1.0
(min) 2.7

Cure: 4 / 180 C
density
(g/cm) 1.28
hardness
tensile strength
modulus 50 %
modulus 100 %
elongation at break
(Sh. A)
(Mpa)
(Mpa)
(Mpa)
(%)
(%)
Immersions

Weight change
(%)
Volume change
(%)
Dry-out volume
(%)
Hardness change, points
78
17.0
3.7
7.3
320
17
Ageing: 1w / 70 C
81
18.0
4.3
8.5
290
ASTM Oil No.1 FAM Test Fuel DIN 51604 -A*)

3 d / 100 C
48 h / RT
- 4.1
- 4.8
- 2.2
+ 6
36.4
57.9
+0
*) Isooctane 30, Toluene 50, Di-iso-butylene 15, Ethanol 5 (parts by volume)
22 SEALS | O -RINGS
A
Soft Polyacrylic Seal, EAM
4030.0/A-13
HyTemp 4051
100.0
Carbon Black N-550
25.0
Struktol WB 300 A
8.0
Stearic acid
2.0
Struktol WS 280 Paste
1.5
ODPA 2.0
Sodium stearate
4.0
HyTemp NPC-50
2.0

144.5
ML (1+4) 100 C
35
Rheometer at 150 C
tc2 (min)
tc90 (min)
2.5
24.7
Rheometer at 190 C
tc2 (min)
tc90 (min)
0.8
4.9
Cure:
5 / 190 C
density
(g/cm)
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
(Sh. A)
35
(Mpa)
6.4
(Mpa)
0.7
(Mpa)
4.9
(%)
350
(%)
Post-cure:
4h / 175 C
Aged:
1w / 150 C
1.16
34
7.8
0.8
5.3
360
20
36
9.4
0.9
6.0
350
Immersions, 3d / 150 C

ASTM Oil No 1 ASTM Oil No 3
Weight change (%)
- 5.0
9.9
Volume change (%)
- 5.3
13.4
Hardness change, points
+ 2
-4
23 SEALS | O -RINGS
B
Conveyor belt cover, NR/SBR/BR
2319.0/B-1
3
RSS 1
Struktol A 86
SBR 1500
Buna CB 24
Struktol 40 MS Flakes
ZnO Red Seal
Stearic acid
Alchem TMQ
Santoflex 6PPD
Ekaland CBS
Perkacit TBzTD-C
Santogard PVI (CTP)
Struktol SU 135

ML (1+4) 100 C
Rheometer at 150 C
tc10 (min)
tc90 (min)
tc95 (min)
tc100 (min)

Cure 14 / 150 C (min)
density
(g/cm)
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
(MPa)
(MPa)
(MPa)
(%)
(%)
(mm)
24 Conveyor Belts
60
0.15
15
25
5
5
45
3
3
2
1
1.5
0.8
0.3
0.15
2.8
169.7
50
6.35
11.66
13.82
23.33
cured tc95
14
1.103
63
23.7
2.9
11.9
466
45
8
B
Conveyor Belt Cover, NR
2323.0/B-2
RSS 1
Struktol HT 105
ZnO
Carbon Black N-330
Stearic acid
TMQ
IPPD
CBS
Sulphur

ML (1+4) 100 C
Rheometer at 180 C
tc2 (min)
tc90 (min)
100.0
2.0
5.0
45.0
4.0
1.5
1.0
2.2
0.6
2.4
163.7
74
5.0
10.9
Cure 15 / 150 C
density
(g/cm)
hardness
tensile strength
modulus 300 %
elongation at break
DIN abrasion loss
(Sh. A)
(Mpa)
(Mpa)
(%)
(mm)
1.15
63
26.1
11.3
530
112
25 Conveyor Belts
C
Windshield Wiper Blade, NR/ TOR
2412.1/C-1

RSS 1
Vestenamer 8012
Gravex 973 (napht. oil)
ZnO Harzsiegel
Stearic acid
Alchem TMQ
Perkacit TBzTD-C
Ekaland CBS
Santogard PVI (CTP)
Struktol SU 95

1 2
100
--
45
7.5
4
1.5
1
0.5
1
1.5
0.5
0.5
0.8
90
10
45
10
4
1.5
1
0.5
1
1.5
0.5
0.5
0.8
163.8 166.3
ML (1+4) 100 C
76
64
Mooney Scorch MS 135 C
Ts5
(min)
12.03
13.36
Rheometer at 150 C
tc10
(min) 3.57 3.88
tc90
(min) 10.85 11.30
tc100
(min) 29.55 29.76
Cure 20 / 150 C
density
(g/cm)
hardness
(Sh. A)
at -40 C
at -20 C
at room temp.
at +75 C
26 AUtomotive par ts
1.094
81
65
57
51
1.092
79
63
59
52
C
Windshield Wiper Blade, NR/ TOR
2412.1/C-1
1 2
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
tear resist. (trouser)
DIN abrasion loss
compr. set 22h / RT
compr. set 22h / -20 C
(MPa)
25.9
24.6
(MPa)
2.5
2.7
(MPa)
9.6
9.6
(%)
571
570
(%) 55 55
(kN/m)
12.1
13.9
(mm)
184
160
(%)
18.6
19.7
(%)
16.7
17.2
(%)
55.7
51.2
ageing 1w / 70 C
hardness
(Sh. A)
change in points
tensile strength
(MPa)
change in (%)
modulus 100 %
(MPa)
change in (%)
modulus 300 %
(MPa)
change in (%)
elongation at break
(%)
change in (%)
58
1
24.8
-4.8
2.2
-12
10
4.2
542
-5.1
59
0
21.7
-11.8
2.6
-3.7
10.2
6.2
513
-10
Cold Feed Extruder GS 30 / K-10D Troester

(80/90/90/100) C, 50 rpm
Garvey
extrusion speed
(m/min)
1.38
1.31
extrusion swelling
(g/m)
163
186.9
extrusion rate
(g/min)
224.7
245.3
material pressure
(bar)
64
75
material temperature
(C)
90
90
surface 10A 10A
27 AUtomotive
ts
27 par
tires
C
Windshield wiper blade, NR
2412.2/C-2

1 2
RSS 1
100
100
40
40
ZnO Harzsiegel
25
25
Struktol ZEH-DL
2
2
Struktol A 50 P
--
1
1
1
Luwax A (PE wax)
2.5
2.5
Santoflex 7PPD
2
2
Santoflex 6PPD
1
1
Santocure TBBS
1
1
Perkacit TBzTD-C
0.25
0.25
Sulphur 2 2

176.75 177.75
ML (1+4) 100 C
82
Mooney scorch MS 135 C
Ts5
(min) 11.21
Rheometer at 150 C
tc10
(min) 3.47
tc90
(min) 5.28
tc100
(min) 8.13
Cure at 150 C
(min) 8
density
(g/cm) 1.205
hardness
(Sh. A)
at -40 C
68
at -20 C
65
at room temp.
60
at +75 C
62
73
11.59
3.62
5.95
10.64
10
1.208
69
66
61
63
C
2412.2/C-2

tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
DIN abrasion loss
compr. set 22h / RT
1 2
(MPa)
(MPa)
(MPa)
(%)
(%)
(kN/m)
(mm)
(%)
(%)
(%)
27.4
3.2
14.4
481
66
15.6
138
25.7
6.2
23
26.6
3.3
14.5
480
65
12.9
136
20.9
4.2
24.1
hardness
(Sh. A)
change in points
tensile strength
(MPa)
change in (%)
modulus 100 %
(MPa)
change in (%)
modulus 300 %
(MPa)
change in (%)
elongation at break
(%)
change in (%)
64
4
26.0
-5.1
4
25
16.5
14.6
441
-8.3
65
4
24.0
-9.8
4.3
30.3
17.2
18.6
402
-16.3
1.16
165.1
191.2
68
86
10B
1.43
144
204.9
58
86
10B
ageing 1w / 70 C

(80/80/90/100) C, 50 rpm
Garvey
extrusion speed
(m/min)
extrusion swelling
(g/m)
extrusion rate
(g/min)
material pressure
(bar)
(C)
surface
29 AUtomotive
ts
29 par
tires
C
2412.3/C-3

SMR CV 60
50
NR SP 50
50
Carbon Black Durex O
40
Stearic acid
1
ZnO Harzsiegel
5
Wing Stay 100
1
Vulkanox MB/MG (MBI)
1
Santoflex 6PPD
1.5
5
Struktol HT 202
2
Ekaland CBS
1.6
Ekaland DPG
0.3
Sulphur 1.8

160.2
ML (1+4) 100 C
60
Ts5
(min)
6.65
Rheometer at 150 C
tc10
(min) 2.14
tc90
(min) 5.19
tc100
(min) 110.12
Cure 6 / 150 C
density
(g/cm) 1.084
hardness
(Sh. A)
at -40 C
at -20 C
at room temp.
at 75 C
71
66
62
62
C
2412.3/C-3
2
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
DIN abrasion loss
compr. set 22h / RT
(MPa)
22.2
(MPa)
2.9
(MPa)
8.7
(%)
510
(%) 62
(kN/m)
13.5
(mm)
186
(%)
29.5
(%)
7.9
(%)
25.1
ageing 1w / 70 C

hardness
(Sh. A)
66
change in points
4
tensile strength
(MPa)
21.8
change in (%)
-1.8
modulus 100 %
(MPa)
3.6
change in (%)
24.1
modulus 300 %
(MPa)
9.9
change in (%)
113.8
elongation at break
(%)
479
change in (%)
-6.1
(80/80/90/100) C, 50 rpm
Garvey
extrusion speed
(m/min)
extrusion swelling
(g/m)
extrusion rate
(g/min)
material pressure
(bar)
(C)
surface
1.19
89.7
1106.3
39
85
10B
31 AUtomotive
ts
31 par
tires
C
tSpark Plug Cover, CSM/SBR
2494.0/C-4

Hypalon 40
65
Buna VSL 5025-0
32
Europrene 1808
6
Omya BSH (CaCO3) 60
Multisperse K-RD-80PE (Red Lead)
22
20
Struktol WB 900
13
Alchem TMQ
2
Methyl Niclate
3
Struktol WB 222
4
Vulkacit DM/MG (MBTS)
1
Tetrone A (DPTT)
1.8
Sulphur 0.7

230.5
ML (1+4) 100 C
34
Rheometer at 160 C
tc10
(min) 1.15
tc90
(min) 14.43
Cure 30 / 160 C
density
(g/cm) 1.434
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
(Sh. A)
50
(MPa)
4
(MPa)
1.4
(MPa)
2.7
(%)
424
(%) 21
(%)
53.5
C
Spark Plug Cover, CSM/SBR
2494.0/C-4
4
ageing 3d / 100 C
hardness
(Sh. A)
58
change in points
8
tensile strength
(MPa)
4.4
change in (%)
10
modulus 100 %
(MPa)
1.7
change in (%)
21.4
elongation at break
(%)
357
change in (%)
-15.8
rebound
(%) 20
change in (%)
-4.8
33 AUtomotive
ts
33 par
tires
C
Car Mat, NR
2998.0/C-5
SMR 10
100.0
ZnO 3.0
Whiting 150.0
Silteg AS7 (silica)
20.0
Sunthene 4240 (naphth. Oil)
5.0
Stearic acid
2.0
Paraffin wax
1.0
Vulkanox BKF
1.0
3.0
Colourants as necessary
MBTS 0.6
MBT 0.4
DPG 0.5
Struktol SU 95
2.0

291.5
ML (1+4) 100 C
28
Rheometer at 150 C
tc2
(min) 0.8
tc90
(min) 4.2
Cure 10 / 150 C
density
(g/cm) 1.51
hardness
tensile strength
elongation at break
(Sh. A)
(Mpa)
(%)
62
8.8
500
C
Corner Moulding, EPDM
3863.1/C-6

Buna EP G 6470
Keltan 314
Ultrasil VN3 gr (silica)
Struktol TS 50
ZnO Harzsiegel
Stearic acid
Ekaland CBS
Vulkacit MBT/C
Rhenocure TP/G (ZBPD)
Perkacit ZBEC-pd
Struktol SU 95
50
50
100
10
90
5
5
1
1.5
0.6
3.6
1.5
1.2
319.4
ML (1+4) 100 C
33
Rheometer at 180 C
tc10
(min) 0.42
tc90
(min) 1.69
Cure 5 / 180 C
density
(g/cm) 1.107
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
compr. set 24h / RT
(Sh. A)
57
(MPa)
12.8
(MPa)
1.6
(MPa)
5.7
(%)
614
(%) 38
kN/m)
13.7
(%)
21.9
(%)
47.2
35 AUtomotive
ts
35 par
tires
D
Fuel hose cover, CR
2887.0/D-1
Baypren 611
Struktol WB 900
Ketjenblack EC-600 JD
Struktol KW 400
Vulkanox DDA (SDPA)
Vulkazon AFS LG (antiozonant)
Protektor G 35 (Protective wax)
Struktol LZ 67
Vulkacit NPV/c (ETU)
100
5
25
15
5
30
2
2
1
7.5
0.8
193.3

Rheometer at 150 C
tc10
tc90
tc95
tc100
(MU)
30
(min) 1.82
(min) 7.87
(min) 10.8
(min) 17.0
Cure at 17 / 150 C
density
(g/cm) 1.313
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
64
(MPa)
15.2
(MPa)
2.6
(MPa)
10.2
(%)
403
(%) 43
(kN/m)
24
(mm)
88
36 Hoses and CABLES
D
Fuel hose cover, CR
2887.0/D-1
ageing 1w / 70 C
hardness
(Sh. A)
change in points
tensile strength
(MPa)
change in (%)
modulus 100 %
(MPa)
change in (%)
modulus 300 %
(MPa)
change in (%)
elongation at break
(%)
change in (%)
(kN/m)
change in (%)
67
3
13.5
-11.2
3
15.4
11.1
8.8
350
-13.2
5.1
-78.8
electr. resistance
Voltage (low Ohm measurment, V)
spec. transm. resistance
(Ohm*cm)
spec. surface resistance
(Ohm)
0.2 mV
2.94E+05
1.38E+07
37 Hoses and CABLES
D
Fuel Hose Cover, CR
6257.0/D-2

Baypren 210
Struktol WB 902
Vulkanox OCD (ODPA)
Vulkazon AFS 50 (antiozonant)
Struktol KW 460
Struktol TS 35
Struktol WB 222
Struktol WB 700
Vulkacit CRV/LG
100
5
2
2
1
25
5
15
25
5
1.5
5
0.8
192.3
ML (1+4) 100 C
40
Rheometer at 170 C
tc10
(min) 3.84
tc90
(min) 24.8
Cure 22 / 170 C
density
(g/cm) 1.32
hardness
(Sh. A)
61
tensile strength
(MPa)
14.6
modulus 100 %
(MPa)
2.6
modulus 300 %
(MPa)
9.7
elongation at break
(%)
417
(%)
26.1
rebound
(%) 38
(N/mm)
8.1
DIN abrasion loss
(mm)
108
blooming after storage 1 week / RT
no
38 Hoses and CABLES
D
Fuel Hose Cover, CR
6257.0/D-2
1

electrical resistance (low voltage measurements)
(Ohm*cm)
(Ohm)
3.2 * 105
1.6 * 107
ageing 1w / 70 C
hardness
(Sh. A)
change in points
tensile strength
(MPa)
change in (%)
modulus 100 %
(MPa)
change in (%)
modulus 300 %
(MPa)
change in (%)
elongation at break
(%)
change in (%)
63
2
15.1
3.4
2.8
7.7
10.6
9.3
402
-3.6
39 Hoses and CABLES
D
Fuel Hose Lining, NBR
6256.0/D-3

Perbunan NT 3945
ZnO Harzsiegel
Ketjenblack EC - 600 JD
Sillitin N 85 (kaolinite)
Struktol WB 300 A
Struktol WB 222
Vulkanox HS/LG (TMQ)
Vulkacit DZ/EG/C (DCBS)
Perkacit ZBEC-pd
Vulkalent E/C (retarder)
Struktol SU 109
100
3
5
20
70
15
2
1
2.8
2.5
0.6
0.8
222.7
ML (1+4) 100 C
Rheometer at 150 C
Ts 2
(min)
tc10
(min)
tc90
(min)
49
1.1
0.86
5.84
Cure 15 / 150 C
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
volume resistance
blooming of storage
40 Hoses and CABLES
(Sh. A)
(MPa)
(MPa)
(MPa)
(%)
(%)
(N/mm)
(Ohm * cm)
1 week / RT
71
10.6
2.7
6.4
437
16.4
7.8
out of range (< 3 * 105)
no
D
Fuel Hose Lining, NBR
6256.0/D-3
1
ageing 1w / 70 C
hardness
(Sh. A)
change in points
tensile strength
(MPa)
change in (%)
modulus 100 %
(MPa)
change in (%)
modulus 300 %
(MPa)
change in (%)
elongation at break
(%)
change in (%)
(N/mm)
73
2
11.2
5.7
3.4
25.9
8
25
394
-9.8
8.3
41 Hoses and CABLES
D
Hose, CSM
6260.0/D-4
Lining

Cover
1 2
Hypalon 40
100
100
Staybelite resin
1
1
Maglite DE (MgO)
20
20
Suprex Clay (hard clay)
50
50
Luwax A (PE wax)
2.5
2.5
Paraffin wax
1.5
1.5
Vaseline 3 3
15
15
Tetrone A (DPTT)
2
1
0.5
1
HVA-2 -- 1

195.5 196
ML (1+4) 100 C
63
62
Rheometer at 170 C
tc10
(min) 3
3.39
tc90
(min) 7.19 12.9
Cure time at 170 C
(min) 15
density
(g/cm) 1.39
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
compr. set 3d / RT
(Sh. A)
(MPa)
(MPa)
(MPa)
(%)
(%)
(%)
42 Hoses and CABLES
65
18.9
4.1
8
527
49.6
25.9
20
1.4
65
15.4
3.6
9.1
567
45.3
30.6
D
Hose, CSM
6260.0/D-4
Lining

Cover
1 2
ageing 1w / 100 C
hardness
(Sh. A)
change in points
tensile strength
(MPa)
change in (%)
modulus 100 %
(MPa)
change in (%)
modulus 300 %
(MPa)
change in (%)
elongation at break
(%)
change in (%)
70
5
15
-20.6
8
95.1
14
75
351
-33.4
67
2
13.6
-11.7
6
66.7
13
42.9
356
-37.2
43 Hoses and CABLES
D
Light Coloured Garden Water Hose, EPDM
6016.1/D-5

Vistalon 3666
Vistalon 2504
Polestar 200 R (calcined clay)
Struktol HT 266
ZnO Harzsiegel
DEG
Bayertitan RFKD
Stearic acid
Vulkacit MBT/C
Ekaland TMTD 95
Sulphur

ML (1+4) 100 C
Rheometer at 160 C
tc10
(min)
tc90
(min)
1 2 3
122.5 122.5 122.5
30 30 30
150
150
150
150
150
150
--
6
3
3 3 3
37.5
37.5
37.5
3 3 3
10 10 10
0.5 0.5 0.5
1.5 1.5 1.5
3
3
3
2 2 2
513 519 516
83
70
78
1.69 1.87 1.75

13.54 12.24 14.18
Cure 30 / 160 C
density
(g/cm)
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
(Sh. A) 62 62 62
(MPa)
9.1
7.6
8.7
(MPa)
2.2
2.0
2.1
(MPa)
3.3
2.7
3.1
(%)
711
619
659
(%)
40 43 40
(kN/m)
13.4
8.3
12.9
(%)
77.5
82.4
78.9
44 Hoses and CABLES
1.479 1.467 1.469
D
Light Coloured Garden Water Hose, EPDM
6016.1/D-5

1 2 3
Cold Feed Extruder, GS 30/K-10D Troester,

(70/80/90/100) C, 40 rpm, 4 mm die
extrusion rate
(g/min)
extrusion swelling
(g/m)
extrusion speed
(m/min)
material pressure
(bar)
material temperature (C)
136
161.2
149.2
21.5 22.5 22.4
6.33
7.16
6.67
62
59
62
83 83 83
45 Hoses and CABLES
D
Sandblasting Hose Inner Lining, NR/BR
0990.0/D-6

18
RSS 1
Buna CB 24
ZnO Harzsiegel
Stearic acid
Struktol HT 204
Ekaland DPG
Santocure TBBS
Struktol SU 50
45
55
60
5
3
1
1
5
2
0.15
0.8
4.5
182.45
ML (1+4) 100 C
93
Rheometer at 150 C
tc10
(min) 3.07
tc90
(min)
6.92
Cure 20 / 150 C
density
(g/cm) 1.13
hardness
tensile strength
elongation at break
modulus 100 %
modulus 300 %
rebound
DIN abrasion loss
(Sh. A)
68
(MPa)
22.5
(%)
472
(MPa)
3.1
(MPa)
12.7
(%) 52
(mm)
65
46 Hoses and CABLES
D
Oil Suction and Discharge Hose,
Inner Lining and Cover, CR

2367.0/D-7
Baypren 110
70
Baypren 230
30
Struktol Zimag 29/43
8
60
Omya BSH (CaCO3) 60
5
12
Stearic acid
1
Octamine 1.5
Perkacit TbzTD-C
1
Ekaland DOTG -C
1
Struktol SU 95
0.6

250.1
ML (1+4) 100 C
66
Rheometer at 150 C
tc10
(min) 4.37
tc90
(min) 43.24
Cure 50 / 150 C
density
(g/cm) 1.54
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
(Sh. A)
(MPa)
(MPa)
(MPa)
(%)
64
13.4
2.9
11
384
47 Hoses and CABLES
D
LPG Hose Lining, NBR
2373.0/D-8

2 3
Perbunan 3445 F
100
100
70
70
35
30
Sillitin Z 86 (kaolinite)
35
30
Stearic acid
1
1
ZnO 5 5
1
1
Struktol KW 460
30
25
Struktol WB 217
2
2
Struktol TS 30
10
-Struktol TS 30 DL
--
14.93
Vulkalent B/C (PTA)
0.8
0.8
Perkacit TbzTD-C
2
2
1
1
Struktol SU 135
0.75
0.75

293.55 283.48
ML (1+4) 100 C
30
32
Rheometer at 150 C
tc10
(min) 3.01 3.49
tc90
(min) 6.73 8.32
Cure time at 150 C
(min) 10
density
(g/cm) 1.32
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
(Sh. A)
(MPa)
(MPa)
(MPa)
(%)
48 Hoses and CABLES
58
7.2
2.1
5
516
12
1.32
61
8
2.2
5.5
531
D
Cable Cover, EVM; acc. to EM 4
6164.0/D-9

Levapren 450
Martinal OL-104 (Al-hydroxide)
Calsorb 90P (Ca-oxide)
Sunpar 2280 (paraff. oil)
Silquest A 172 (Silane)
Struktol WS 180
Rhenofit TAC/S
Trigonox 29-40
Perkadox 14-40
100
125
12.5
2.5
0.77
3
0.5
3.5
1.55
249.32
ML (1+4) 100 C
32
Rheometer at 180 C
tc10
(min.) 0.28
tc90
(min.) 4.95
Cure 15 / 180 C
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound resilience
(SH. A)
(MPa)
(MPa)
(MPa)
(%)
(%)
(N/mm)
70
6.5
3.7
6.5
356
36
11.5
49 Hoses and CABLES
D
Cable Insulation Compound, EVM
6164.1/D-10

Levapren 600 HV
Vulkanox DDA (SDPA)
Mistron Vapor (Mg-silicate)
Oppasinblau 690 (blue)
Rhenogran P 50 (retarder)
Paraffin wax
Struktol EF 44
Struktol TR 131 (Eruca acid amide)
Rhenofit TAC/S
DiCup 40 KE
100
1
80
0.27
8
5
2
1
4
6
207.27
ML (1+4) 100 C
19
Rheometer at 180 C
tc10
(min) 0.69
tc90
(min) 4.41
Cure 15 / 180 C
hardness
tensile strength
modulus 100 %
elongation at break
rebound
50 Hoses and CABLES
(Sh. A)
70
(MPa)
12
(MPa)
8.7
(%)
253
(%) 23
(kN/m)
5.2
D
Cable Insulation Compound, EVM
6164.1/D-10

ageing 240h / 150 C

hardness
(Sh. U)
change in points
tensile strength
(MPa)
change in (%)
elongation at break
(%)
change in (%)
tear resist. (Graves)
(kN/m)
71
1
12.8
6.7
213
-15.8
4.9
Cold Feed Extruder, GS 30 / K-10D Troester

(80/90/90/100) C, 70 rpm; 4 mm die
extrusion speed
extrusion swelling
extrusion rate
material pressure
material temp.
(m/min)
(g/m)
(g/min)
(bar)
(C)
12.76
28.2
359.5
69
92
51 Hoses and CABLES
D
Cable Cover Compound,
EVM (partly HD 22.1 EI 3)

Levapren 600 HV
Mistron Vapor (Mg-silicate)
Vulkanox DDA (SDPA)
Paraffin wax
Oppasinblau 690 (blue)
Struktol EF 44
Struktol TR 131 (Eruca acid amide)
Rhenogran P 50 (retarder)
Rhenofit TAC/S
Perkadox 14-40

6164.2/D-11
1 2
100
80
1
5
0.27
--
--
8
4
6
100
80
1
5
0.27
2
1
8
4
6
204.27 207.27
ML (1+4) 100 C
21
18
Rheometer at 180 C
tc10
(min) 0.69 0.75
tc90
(min) 4.99 4.76
tc100
(min) 13.41 13.4

Cure 12 / 180 C
hardness
tensile strength
modulus 100 %
elongation at break
(Sh. A)
(MPa)
(MPa)
(%)
71
12.9
9.7
226
70
12.3
8.6
261
14.3
10.9
12.6
29.9
191
-15.5
13.6
10.
11.8
37.2
213
-18.4
Specification
HD 22.1 EI 3
> 6.5
> 200
ageing 10 d / 150 C
tensile strength
(MPa)
change in (%)
modulus 100 %
(MPa)
change in (%)
elongation at break
(%)
change in (%)
52 Hoses and CABLES
< +/- 30
< +/- 30
D
1 kV Cable Insulation, EPM,
acc. to HD 22.1 t ype EI 4

Keltan 740
Polestar 200 R (calcined clay)
Sunpar 2280 (paraff. Oil)
ZnO Harzsiegel
Silquest A 172 (Silane)
Struktol WB 16 Beads
Titanium dioxide
Rhenofit TAC/S
Perkadox 14-40

6164.4/D-12
1 2
100
169
51
5
1.25
--
1.5
1.5
1.7
2
11
100
169
51
5
1.25
3
1.5
1.5
1.7
2
11
343.95 346.95
ML (1+4) 100 C
60
54
Rheometer at 170 C
tc10
(min) 1.07 1.17
tc90
(min) 14.09 12.71
tc100
(min) 39.93 39.67
Specification
HD 22.1 EI 4
Cure 20 / 170 C
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
spec. surface res.
(Sh. A)
estimated 65
(MPa)
7
5.8
(MPa)
3
2.6
(MPa)
6.5
4.9
(%)
373
502
(Ohm)
2.00E+16
1.48E+16
> 5.0
> 200
ageing 1w / 100 C
tensile strength
(MPa)
change in (%)
modulus 100 %
(MPa)
change in (%)
modulus 300 %
(MPa)
change in (%)
elongation at break
(%)
change in (%)
8.1
15.7
3.5
16.7
7.5
15.4
361
-3.2
6.3
8.6
3.1
19.2
5.7
16.3
441
-12.2
> 4.2
+/- 25
> 200
+/- 25
53 Hoses and CABLES
D
Cable Cover, CR; VDE 0207 Part 21;
(partly 5 GM 5)
6164.3/D-13
1
Baypren 216 100
Ultrasil VN 2 (silica) 50
Disflamoll DPK (phosphate-ester) 13.27
Si 230 (Silane) 2
Stearic acid 0.8
Titanium dioxide 1.4
Paraffin wax 3.9
Oppasingelb1351 (yellow) 0.77
Struktol WB 42 --
Struktol HT 204 --
Struktol WB 900 5
Antilux 600 (protective wax) 2.73
Vulkanox KB (BHT) 1
Vulkanox BKF (BPH) 1
Vulkazon AFS LG (antiozonant) 1.5
Struktol Perlzink 91 D 5
Disperse MBTS 80 GEV 1.1
ETU 75 %
1.3
100
50
13.27
2
0.8
1.4
3.9
0.77
2.5
--
5
2.73
1
1
1.5
5
1.1
1.3
100
50
13.27
2
0.8
1.4
3.9
0.77
-2.5
5
2.73
1
1
1.5
5
1.1
1.3
191.07 193.57 193.57

ML (1+4) 100 C 41
37
37
Rheometer at 160 C
tc10
(min) 3
2.88
2.32
tc90
(min) 24.24
24.13
21.19

54 Hoses and CABLES
D
Cable Cover, CR; VDE 0207 Part 21;
(partly 5 GM 5)
1
6164.3/D-13
3

Cure 30 / 160 C
1.388
Specification
5 GM 5
density
(g/cm) 1.394
1.391
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
DIN abrasion loss
spec. surface res.
(Sh. A) estimated 65 - 70
(MPa)
20.7
20
19.7
(MPa)
1.7
1.6
1.7
(MPa)
5.8
5.1
5.4
(%) 793
843
814
(N/mm) 26.7
27.7
25.4
(mm) 186
208
208
(Ohm) 1.83 x 1011 3.12 x 1011 7.02 x 1010
> 15
> 300
> 30
< 300
> 109
ageing 1w / 100 C
tensile strength
(MPa)
18.4
change in (%)
-11.3
modulus 100 %
(MPa) 2.8
change in (%) 64.7
modulus 300 %
(MPa)
8.6
change in (%) 48.3
elongation at break (%) 642
change in (%) -19
17.5
-12.5
2.7
68.8
8.2
60.8
647
-23.3
16.7
-15.2
2.7
58.8
7.8
44.4
645
-20.8
< +/- 30
> 250
< +/- 40
55 Hoses and CABLES
E
Non-black Roller Cover, NR
1819/E-1

1 2
RSS-1 100.0 100.0

masticated to ML (1+4) 100 C=50 with 0.2 Phr Struktol A86
Struktol A 50 P
2.0
2.0
Struktol Wb 902
10.0
10.0
Silica 40.0 30.0
TMQ 1.0 1.0
Sunthene 4240 (naphth. Oil)
12.0
10.0
TEA 1.0 1.0
MBTS 1.5 1.5
Struktol SU 109
5.0
3.0

172.5 157.5
ML 100 (1+4)
96
92
Rheometer at 150 C
tc2
(min) 5.4 4.0
tc90
(min) 45
35
Cure 50 / 150 C
density
(g/cm) 1.17
hardness
tensile strength
modulus 300 %
elongation at break
compr. set 22h / 70C
rebound
(Sh. A)
65
55
(Mpa)
19.0
15.9
(Mpa)
5.5
3.4
(%)
690
740
(%)
25
24
(%) 52 55
56 Roller Covers
1.15
E
T ypewriter Platen, NR/SBR/ TOR
2933.0/E-2

SMR CV 60
20
SBR 1507
70
Vestenamer 8012
10
60
Omya BSH (CaCO3) 60
ZnO 30
10
Struktol TH 20
3
Struktol WB 902
5.33
1
Benzoic acid
4
Vulkacit F/c
2
Sulphur 16

291.33
ML (1+4) 100 C
51
Rheometer at 160 C
tc10
(min) 1.03
tc90
(min) 16.59
tc100
(min) 36.65
Cure 37 / 160 C
density
(g/cm) 1.489
hardness
tensile strength
modulus 50 %
modulus 100 %
elongation at break
(Sh. A)
(MPa)
(MPa)
(MPa)
(%)
89
11.7
7.4
11.1
111
57 Roller Covers
E
Rice Dehusking Roller, NBR/ TOR
6625.0/E-3

1 2 3 4 5

Perbunan 3445 F
100
90
85
80
85
Vestenamer 8012 -- 10 15 20 15
Ultrasil VN3 gr
80
80
80
80
85
Si 69
3.5
3.5
3.5
3.5
4
Struktol KW 460
5
5
5
5
5
ZnO Harzsiegel 5 5 5 5 5
Stearic acid 0.8 0.8 0.8 0.8 0.8
Alchem TMQ 1.5 1.5 1.5 1.5 1.5
Cumarone resin B4/75
5
5
5
5
5
Struktol WB 217
3
3
3
3
3
DEG 2 2 2 2 2
Reinforcing resin
20
15
12.5
10
10
Ekaland CBS
1.4
1.4
1.5
1.6
1.6
Ekaland DPG
0.8
0.9
0.9
1
1.1
Cohedur H 30
2
1.5
1.3
1
1
Struktol SU 95
2.11
2.11
2.11
2.11
2.11

232.11 226.71 224.11 221.51 227.11
ML (1+4) 100 C
90
91
108
114
111
MS 121 C, Ts5
(min)
19.25
19.43
21.27
21.63
16.13
Rheometer at 160 C
tc10
(min) 1.37 1.37 0.63 0.58 0.46
tc90
(min) 24.25 24.33 22.21 21.82 22.65
58 Roller Covers
E
Rice Dehusking Roller, NBR/ TOR
6625.0/E-3

1 2 3 4 5
Cure 45 / 160 C
density
(g/cm) 1.286 1.279 1.275 1.27 1.286
hardness (Sh. A)
hardness (Sh. D)
tensile strength
(MPa)
modulus 100 %
(MPa)
modulus 200 %
(MPa)
(kN/m)
rebound
(%)
DIN abrasion loss
(mm)
compr. set 168h / 70 C (%)
compr. set 72h / 100 C (%)
95
95
95
93
93
45
42
43
43
43
19.6
20.5
19.6
19.7
21.2
249
262
247
260
251
7.9
7.2
7.7
7.3
8.3
15.8
14.9
15.1
14.5
16.2
10.8
11
12
14
10.8
21 23 24 25 23
184
184
189
168
168
66.5
60.6
62.2
59.8
55.7
81.9
80
76.8
74.8
73.3
ageing 1w / 70 C
hardness (Sh. D)
change in points
tensile strength
(MPa)
change in (%)
modulus 100 %

(MPa)
change in (%)
48
3
20
2
10.3
201
-19.3
45
3
21.2
3.4
9
224
-14.5
47
4
19.2
-2
9
220
-10.9
50
7
18.1
-8.1
8.8
203
-21.9
50
7
20.5
-3.3
10.1
212
-15.5
59 Roller Covers
E
Roller Compounds, NBR
6628.0/E-4

Perbunan 3445 F
Struktol TS 50
Struktol KW 400
Struktol TS 35
Struktol ZEH-DL
ZnO Harzsiegel
Flectol TMQ
Stearic acid
Perkacit TbzTD-C
Vulkacit DM-C (MBTS)
Struktol SU 50

3 4
100
5
--
50
--
35
20
10
--
5
1
1
0.7
1
6
100
5
--50
5
5
2
5
1
-0.7
1
6
214.7 200.7
Rheometer 150 C
tc10
(min) 2.03 2.36
tc90
(min) 3.11 3.37
60 Roller Covers
E
Roller Compounds, NBR
6628.0/E-4

3 4
Cure time 5 / 150 C

density
(g/cm) 1.16 1.25
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
49
69
(MPa)
9
18
(MPa)
1.5
3.9
(MPa)
5.6
13.1
(%)
437
418
(%) 44 23
(mm)
111
133
61 Roller Covers
E
T ypewriter Roller, NR/ TOR
6632.0/E-5

SMR CV 60
Vestenamer 8012
Struktol Neozinc
Stearic acid
Vulkanox BKF (BPH)
Santocure TBBS
Struktol SU 135

1 2 3
100
--
100
5
7.46
2.5
1
1
3.33
80
20
100
5
7.46
2.5
1
1.2
3.33
60
40
100
5
7.46
2.5
1
1.4
3.33
220.29 220.49 220.69
ML (1+4) 100 C
52
45
33
Rheometer at 150 C
tc10
(min) 3.93 4.86 5.51
tc90
(min) 10.43 10.93 13.04
tc100
(min) 19.85 21.12 59.96
Cure time at 150C
(min) 20 21 30
hardness
(Sh. A)
at 0 C
82
87
91
at room temp.
76
80
80
hardness
(Sh. D)
at 0 C
31
37
45
at room temp.
25
26
26
tensile strength
(MPa)
18.6
17.3
16
modulus 100 %
(MPa)
6.6
7.3
9
elongation at break
(%)
281
231
184
rebound
(%) 42 44 44
DIN abrasion loss
(mm)
132
129
130
compr. set 22h / RT
(%)
8.5
13.7
27.1
(%)
23.7
23.5
17.6
62 Roller Covers
E
Light Coloured Roll Cover, NBR/ TOR
6649.0/E-6

1 2 3 4
Perbunan 3445 F
Vestenamer 8012
White Factice
Winnofil S (CaCO3)
Titanium dioxide
ZnO Harzsiegel
Alchem TMQ
Struktol KW 460
Struktol TS 35 DL
Stearic acid
Perkacit TBzTD-C
Struktol SU 50
100
70
100
70
-- 30 -- 30
20
20
10
10
20
20
40
40
30 30 95 95
5
5
10
10
5 5 5 5
1 1 1 1
80
80
20
20
--
--
15
15
1 1 1 1
2
2
2
2
0.4 0.5 0.4 0.5
4
4
4
4
268.4 268.5 303.4 303.5
ML (1+4) 100 C
Rheometer at 150 C
tc10
(min)
tc90
(min)
1.90
2.81
1.88
3.55
72
2.57
4.75
59
2.19
4.86
Cure 10 / 150 C
density
(g/cm)
1.175 1.145 1.432 1.420
hardness after storage

(Sh. A)
24h / RT
34
44
63
1 w / RT
35
45
66
4 w / RT
35
45
66
tensile strength
(MPa)
2.6
1.5
8.3
modulus 100 %
(MPa)
0.6
0.9
1.2
modulus 300 %
(MPa)
1.0
1.2
2.6
elongation at break
(%)
569
415
596
bleeding after storage 1w / RT
no
no
74
78
78
7.6
2.1
4.4
498
no no
63 Roller Covers
F
Solings, NBR/PVC/ XNBR
2478.0/F-1

Perbunan NVC/70
75
Nipol 1072
25
40
Titanium dioxide
5
Struktol AW 1
25
Stearic acid
1
Lowinox 22M46 (antioxidant)
1
Struktol WB 16 Bead
2
Perkacit TBzTD-C
0.6
1.2
Struktol ZP 1014
10
Sulphur 1.8
187.6
ML (1+4) 100 C
77
Rheometer at 160 C
tc10
(min) 4.18
tc90
(min) 8.03
Cure 15 / 160 C
density
(g/cm) 1.253
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
73
(MPa)
18.3
(MPa)
3.2
(MPa)
7.1
(%)
531
(%) 26
(kN/m)
14.4
(mm)
129
(Ohm)
9.8 * 106
64 Footwear
F
Translucent Shoe Sole, SBR
2963.0/F-2
SBR 1778
80.0
SBR 1502
20.0
ZnO active
2.0
Ultrasil VN 3 (silica)
40.0
Struktol A 50 P
3.0
Vulkanox MB (MBI)
1.0
Stearic acid
0.5
DEG 4.0
MBTS 1.8
MBT 0.6
DPG 0.6
Sulphur 2.2

155.7
ML (1+4) 100 C
85
Rheometer at 170 C
tc2
(min) 1.0
tc90
(min) 1.8
Cure 3 / 170 C
density
(g/cm) 1.12
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
60
(Mpa)
13.5
(Mpa)
1.8
(Mpa)
6.0
(%)
470
(%) 47
(mm)
159
65 Footwear
F
Low Densit y Microcellular Soling, BR/SBR
4047.0/F-3

JSR RB 820
60.0
SBR 1502
40.0
Perkasil KS 404 (silica)
40.0
ZnO
5.0
Circo Light RPO (extender oil)
6.0
DEG 2.0
BPH (Vulkanox BKF)
1.0
Stearic acid
2.0
Colorant
1.0
Struktol WS 180
2.0
MBTS

1.8
MBT 0.9
Expancel AZ
11.0
Struktol SU 135
2.4

175.1
ML (1+4) 100 C
46
Rheometer at 160 C
tc10
(min) 7.75
tc90
(min) 29.28
Cure 15 / 160 C, Postcure 6h / 70 C
(6 mm mould, bevelled edges)
density
(g/cm) 0.25
Hardness
(Sh. A)
skin
cut
tensile strength
(MPa)
modulus 100 %
(MPa)
elongation at break
(%)
66 Footwear
35
31
2.0
1.6
131
F
Microcellular Soling, EVM/PE
6653.0/F-4

Levapren 400
Lupolene 1800 H (LDPE)
Stearic acid
Ultrasil VN 3 GR (silica)
ZnO Harzsiegel
Struktol WB 217
Struktol EF 44
Porofor ADC
Perkadox 14-40

1 2
60
40
0.8
20
2
2.5
--
2
2.5
60
40
0.8
20
2
-1.5
2
2.5
129.8 128.8
ML (1+4) 100 C
43
Rheometer at 180 C
tc10
(min) 0.94
tc90
(min) 7.52
39
0.91
7.28
Cure 12 / 80 C
density
(g/cm) 0.276
hardness
tensile strength
modulus 100 %
elongation at break
rebound
(Sh. A)
37
(MPa)
3.0
(MPa)
2.2
(%)
193
(%) 36
(kN/m)
3.2
0.246
37
2.6
1.8
181
40
2.8
67 Footwear
F
High Hardness Microcellular
Soling, EVM/SBR

6656.0/F-5
5 6
EVA E180F
70
Pliolite S 6 H
30
25
ZnO aktiv
1
Tytanpol R-003
5
Omya BSH (CaCO3) 10
Struktol EF 44
--
Struktol WS 180
1
Porofor ADC
2.5
Perkadox 14-40
1.4
HVA-2 1

70
30
25
1
5
10
1.5
-2.5
1.4
1
146.9 147.4
ML (1+4) 100 C
54
Rheometer at 180 C
tc10
(min) 0.42
tc90
(min) 5.11
54
0.46
5.11
Cure 15 / 180 C
Curing in a 6mm mold, filled to 75% of total volume, without
decompression after closing the cure press.
density
(g/cm) 0.352
hardness
(Sh. A)
surface
78
cut surface
62
tensile strength
(MPa)
4.9
elongation at break
(%)
109
68 Footwear
0.329
75
58
5.3
108
G
Passenger Sidewall, Black, BR/NR
1885/G-1
SIR 10
40.0
CB24 60.0
Carbon Black N-550
45.0
6.0
BASF koresin
3.0
ZnO 3.0
6 PPD
2.5
TMQ 1.5
Stearic acid
2.0
Struktol A 50 P
2.0
2.0
Paraffin wax
1.0
CBS 1.2
Santogard PVI (CTP)
0.15
Sulphur 1.0

170.35
ML (1+4) 100 C
45
Rheometer at 150 C
tc2
(min) 11.1
tc90
(min) 18.6
Cure: 25 / 150 C
hardness
tensile strength
modulus 300 %
elongation at break
density
(Sh. A)
53
(Mpa)
17.5
(Mpa)
5.4
(%)
660
(g/cm) 1.09
69 tires
G
Passenger Tread, SBR
3531/G-2
SBR 1721
137.5
Carbon Black N-234
80.0
10.0
ZnO 3.0
Stearic acid
2.0
Struktol EF 44
2.0
6PPD 0.8
TMQ 0.6
TBBS 1.6
TMTD 0.3
Sulphur 1.8

239.6
ML (1+4) 100 C
62
Rheometer at 150 C
tc2
(min) 8.3
tc90
(min) 14.4
Cure 15 / 150 C
density
(g/cm) 1.14
hardness
tensile strength
modulus 300 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
65
(Mpa)
20.6
(Mpa)
10.8
(%)
500
(%) 29
(mm)
139
70 tires
G
Truck Tread, NR/BR
2754/G-3
SMR 10
75.0
Buna CB 24
25.0
Struktol HP 55
5.0
Carbon Black N-110
55.0
7.0
ZnO 3.5
Stearic acid
2.0
6PPD 1.0
TMQ 1.0
CBS 1.0
CTP (Santogard PVI)
0.1
DPG 0.15
Sulphur 1.8

177.55
ML (1+4) 100 C
76
Rheometer at 180 C
tc2
(min) 6.5
tc90
(min) 12.3
Cure: 20 / 150 C
density
(g/cm) 1.13
hardness
tensile strength
modulus 300 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
68
(Mpa)
22.3
(Mpa)
9.7
(%)
530
(%) 42
(mm)
101
71 tires
G
Truck Tread, NR
3539/G-4
SMR 10
100.0
Carbon Black N-121
40.0
15.0
4.0
ZnO 4.0
Stearic acid
2.0
Si 69
2.0
6 PPD
2.0
TMQ 0.75
CBS 1.5
Santogard PVI (CTP)
0.2
Struktol SU 95
1.5

172.95
ML (1+4) 100 C
65
Rheometer at 150 C
tc2
(min) 8.2
tc90
(min) 14.1
Cure 25 / 150 C
density
(g/cm) 1.14
hardness
tensile strength
modulus 300 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
61
(Mpa)
27.4
(Mpa)
12.8
(%)
510
(%) 48
(mm)
100
72 tires
G
Truck Sidewall, NR/BR
2771.0/G-5

SMR 10
50
Buna CB 24
50
50
Struktol TH 110
8
6
Vulkanox 4020 (6PPD)
2.5
Alchem TMQ
1.5
ZnO Red Seal
4
Stearic acid
1
2
Ekaland CBS
1
Sulphur 1.2

177.2
ML (1+4) 100 C
72
Rheometer at 150 C
tc10
(min) 4.37
tc90
(min) 10.34
Cure 15 / 150 C
density
(g/cm) 1.1031
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
tear resist. trouser
DIN abrasion loss
(Sh. A)
55
(MPa)
20.7
(MPa)
1.3
(MPa)
4.9
(%)
689
(%) 43
(kN/m)
33.5
(mm)
66
73 tires
G
Tractor Tire Tread, SBR
2772/G-6
SBR 1721
137.5
Carbon Black N-220
60.0
5.0
ZnO 3.0
Stearic acid
1.0
Struktol A 60
2.0
6PPD 1.5
TMQ 1.0
MBT 0.2
CBS 1.2
Sulphur 2.0
214.4
ML (1+4) 100 C
67
Rheometer at 150 C
tc2
(min) 8.0
tc90
(min) 19.4
Cure: 20 / 150 C
density
(g/cm) 1.12
hardness
tensile strength
modulus 300 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
57
(Mpa)
19.6
(Mpa)
6.3
(%)
600
(%) 33
(mm)
151
74 tires
G
Light Truck Tread, NR/SBR/BR
3529/G-7
SMR 10
50.0
SBR 1721
34.4
Buna CB 24
25.0
Struktol EF 44
2.0
Carbon Black N-220
55.0
7.0
6PPD 2.0
TMQ 0.5
ZnO 4.0
Stearic acid
2.0
TBBS 1.2
DPG 0.1
Sulphur 1.8

185.0
ML (1+4) 100 C
61
Rheometer at 150 C
tc2
(min) 6.4
tc90
(min) 12.2
Cure 15 / 150 C
density
(g/cm) 1.11
hardness
tensile strength
modulus 300 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
64
(Mpa)
21.0
(Mpa)
9.6
(%)
510
(%) 41
(mm)
80
75 tires
G
Solid Tire Tread, NR/BR
2773/G-8
SMR 5
80.0
Buna CB 24
20.0
Carbon black N-375
55.0
4.0
Struktol A 60
3.0
Stearic acid
1.0
ZnO 10.0
6 PPD
1.0
TMQ 1.5
CBS 2.0
Sulphur 1.0

178.5
ML (1+4) 100 C
76
Rheometer at 135 C
tc2
(min) 16.2
tc90
(min) 26.7
Cure 45 / 135 C
density
(g/cm) 1.15
hardness
tensile strength
modulus 300 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
66
(Mpa)
25.5
(Mpa)
13.2
(%)
490
(%) 48
(mm)
99
76 tires
G
White Sidewall, CIIR/NR/EPDM
2774/G-9
Exxon Chlorobutyl 1066
55.0
Vistalon 6505
15.0
Pale Crepe
30.0
Struktol 60 NS Flakes
10.0
Nucap 290 (Si-treated clay)
65.0
Titanium dioxide
25.0
Protective wax
3.0
Koresin (tackifier)
2.5
Ultramarine Blue
0.25
ZnO 5.0
Stearic acid
1.0
MBTS 0.75
Vultac 5
1.25
Sulphur 0.5

214.25
ML (1+4) 100 C
41
Rheometer at 160 C
tc2
(min) 5.6
tc90
(min) 19.5
Cure: 22 / 160 C
density
(g/cm) 1.32
hardness
tensile strength
modulus 300 %
elongation at break
(Sh. A)
(Mpa)
(Mpa)
(%)
46
9.7
4.2
620
77 tires
G
Sidewall Compound, NR/BR
6156.0/G-10

7 8
SMR 20
Buna CB 24
ZnO Harzsiegel
Stearic acid
Santoflex 6PPD
Koresin (tackifier)
Santocure TBBS
Santogard PVI (CTP)
Struktol SU 109

55
45
30
20
4
3.5
1.70
1
2.5
--
0.7
0.2
3
55
45
30
20
4
3.5
1.70
1
2.5
3
0.7
0.2
3
166.60 169.60
ML (1+4) 100 C
64
Rheometer at 150 C
tc10
(min) 7.37
tc90
(min) 16.44
tc95
(min) 18.78
tc100
(min) 26.71
59
6.66
14.44
16.34
22.99
Cure at 150 C
tc95 tc95
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
61
60
21.6
21.0
2.9
2.7
14.5
13.3
402 415
62 58
14.4
16.1
(Sh. A)
(MPa)
(MPa)
(MPa)
(%)
(%)
(kN/m)
manual tack test HTT, after storage

( 1 = best to 6 = worst )
24 h / RT
78 tires
3-4
G
Light Coloured Bicycle Tire Tread, SBR
2120/G-11
SBR 1507
100.0
25.0
Suprex clay (hard clay)
15.0
Struktol W 33 Flakes
10.0
Titanium dioxide
8.0
Santowhite Crystals (antioxidant)
1.0
Struktol A 60
2.0
ZnO 5.0
MBT 1.2
DOTG 1.6
Sulphur 2.5

171.3
ML (1+4) 100 C
40
Rheometer at 150 C
tc2
(min) 1.6
tc90
(min) 6.6
Cure 20 / 150 C
density
(g/cm) 1.19
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
58
(Mpa)
9.4
(Mpa)
1.7
(Mpa)
3.4
(%)
530
(%) 54
(mm)
145
79 tires
G
Silica Green T yre, SSBR/BR
6175.0/G-12

11
Buna VSL 5025-1

103.1
Buna CB 24
25
Ultrasil 7000 GR (silica)
80
X 50 S (silane)
12.5
5
Struktol WB 217
2
Struktol EF 44
3
ZnO Harzsiegel
2.5
Santoflex 6PPD
2
1.5
Ekaland CBS
1.7
Ekaland DPG
2
Sulphur 1.4

241.7
ML (1+4) 100 C
75
MS (1+4) 100 C
42
Ts5
(min) 13.74
Rheometer at 160 C
tc10
(min) 1.58
tc90
(min) 13.06
tc95
(min) 17.67
tc100
(min) 29.86
Cure at 160 C
cured tc100
density
(g/cm) 1.196
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
CS 22h / 70C
DIN abrasion loss
(Sh. A)
64
(MPa)
21.2
(MPa)
2.6
(MPa)
13.5
(%)
415
(%) 26
(%)
14.8
(mm)
109
80 tires
G
Antistatic Wheels, SBR/ TOR
3993.1/G-13

SBR 1500
Vestenamer 8012
ZnO Harzsiegel
Stearic acid
Santoflex 6PPD
Struktol HT 204
Santocure TBBS
Perkacit TBzTD-C
Struktol SU 95
75
25
3
1
20
40
25
1.5
2.5
1.5
0.7
1.5
196.7
ML (1+4) 100 C
129
Rheometer at 180 C
tc10
(min) 1.04
tc90
(min) 2.64
tc100
(min) 5.29
Cure 5 / 180 C
density
(g/cm) 1.116
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
DIN DIN abrasion loss
(Sh. A)
80
(MPa)
15.6
(MPa)
3.7
(MPa)
13.3
(%)
344
(%) 27
(mm)
102
electrical resistance
Voltage (V)
(Ohm*cm)
(Ohm)
0.1 mV
1.16 * 105
2.50 * 104
81 tires
G
Tire Curing Bladder, IIR
3528/G-14
Exxon Butyl 268
100.0
Baypren 110
5.0
Carbon Black N-330
50.0
6.0
ZnO 5.0
Schenectady SP 1045 (curing resin)
8.0

174.0
ML (1+4) 100 C
85
Rheometer at 170 C
tc2
(min) 7.0
tc90
(min) 72.0
Cure 120 / 170 C
density
(g/cm) 1.12
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
(Sh. A)
(Mpa)
(Mpa)
(Mpa)
(%)
82 tires
66
15.0
1.9
5.6
680
G
Retread Orbitread Compound, NR/BR/SBR
2856/G-15
SMR 20
60.0
Buna CB 24
25.0
SBR 1721
20.6
Carbon Black N-234
53.0
Struktol A 50 P
5.0
8.0
ZnO 4.0
Stearic acid
1.0
6PPD 1.0
TMQ 0.75
CBS 2.0
Sulphur 1.5

181.85
ML (1+4) 100 C
49
Rheometer at 180 C
tc2
(min) 5.9
tc90
(min) 9.1
Cure 25 / 150 C
density
(g/cm) 1.12
hardness
tensile strength
modulus 300 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
63
(Mpa)
21.8
(Mpa)
11.1
(%)
480
(%) 46
(mm)
118
83 tires
G
Precured Tread, SBR/BR
3565/G-16
SBR 1500
65.0
SBR 1721
20.6
BR (high cis)
20.0
Carbon Black N 234
53.0
5.0
ZnO 4.0
Stearic acid
1.0
Struktol HP 55
5.0
6PPD 1.0
Wax 1.0
TBBS 1.4
Sulphur 1.7

178.7
ML (1+4) 100 C
64
Rheometer at 150 C
tc2
(min) 10
tc90
(min) 21
Cure 40 / 150 C
density
(g/cm) 1.13
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
63
(Mpa)
22.8
(Mpa)
2.6
(Mpa)
11.7
(%)
490
(%) 44
(mm)
87
(kN/m)
22
84 tires
G
Retread Cushion Gum, NR
3543/G-17
SIR 20
100.0
Struktol A 86
0.2
Koresin (tackifier)
5.0
Carbon Black N-660
40.0
ZnO 5.0
Stearic acid
1.5
TMQ 1.5
CBS 0.8
Struktol SU 135
2.5

155.8
ML (1+4) 10 C
46
Rheometer at 150 C
tc2
(min) 4.9
tc90
(min) 8.8
Cure 25 / 150 C
density
(g/cm) 1.10
hardness
tensile strength
modulus 300 %
elongation at break
(Sh. A)
(Mpa)
(Mpa)
(%)
52
25.5
8.9
510
85 tires
G
Cushion Gum For Precured Tread, NR
3566.0/G-18
13
SMR 10
Struktol A 50 P
Struktol A 86
100.0
2.0
0.22
1. stage
Carbon Black N 550

40.0
Struktol A 86
0.22
ZnO 5.0
Stearic acid
1.0
TMQ 2.0
6PPD 0.8
Koresin 5.0
2. stage
CBS 0.5
DPG 0.5
MBT 1.0
CTP 0.2
Struktol SU 109
3.0

161.44
ML (1+4) 100 C
35
Rheometer at 150 C
tc2
(min) 1.0
tc90
(min) 3.4
Cure 9 / 150 C
density
(g/cm) 1.10
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
(Sh. A)
60
(Mpa)
24.1
(Mpa)
2.9
(Mpa)
14.5
(%)
420
(%) 60
(kN/m)
26
86 tires
3. stage
G
Bromobut yl Innerliner, BIIR
6292.1/G-19

1 2 3 4
Lanxess Bromobutyl 2030 100 100 100 100

60
60
60
60
Stearic acid 1 1 1 1
5
10
--
-Struktol 40 MS Flakes
--
--
10
-Struktol HT 324
--
--
--
10
1.3 1.3 1.3 1.3
ZnO Harzsiegel 3 3 3 3
Struktol SU 95
0.6 0.6 0.6 0.6
170.9 175.9 175.9 175.9

Mooney scorch ML 135 C
Ts5
(min) 12.72
13.68
11.94
12.78
ML (1+4) 100 C 78
63
83
82
Rheometer at 160 C
Ts2
(min) 3.45
3.53 3.81
4.01
tc90
(min) 8.15
7.9
11.2
9.96
Cure 20 / 160 C
density
(g/cm) 1.147 1.143 1.152 1.153
hardness
tensile strength
modulus 50 %
modulus 100 %
modulus 300 %
elongation at break
(Sh. A) 55
52
53
54
(MPa) 12.6 11.8 11.4 11.2
(MPa)
0.9
0.8
0.9
0.9
(MPa)
1.6
1.3
1.4
1.4
(MPa)
6.6
5.6
5
4.9
(%)
621
625
761
743
(N/mm)
14.2
14.9
19.7
19.5
87 tires
G
6292.1/G-19

1 2 3 4
ageing 3w / 120 C
hardness
(Sh. A)
change in points
tensile strength
(MPa)
change in (%)
modulus 50 %
(MPa)
change in (%)
modulus 100 %
(MPa)
change in (%)
modulus 300 %
(MPa)
change in (%)
elongation at break
(%)
change in (%)
(N/mm)
62
7
10.2
-19
1.5
66.7
3
87.5
9
36.4
393
-36.7
7.4
58
6
8.9
-24.6
1.2
50
2.4
84.6
7.5
33.9
414
-33.8
7.6
61
8
8.3
-27.2
1.6
77.8
3.2
128.6
7.5
50
413
-45.7
7.6
60
6
8.4
-25
1.3
44.4
2.5
78.6
7.3
49
420
-43.5
8.6
Gas Permeability (similar to DIN 53 536)

sample thickness about 1.2 mm; temp. 70 C; gas air; compression: 4*105 Pa;
mean values of two measurements
permeation coefficient Q
Q: n * 10 -17 (m2 / Pa*s)
3.9
3.5
3.3
De Mattia crack growth

k cycles
% % % %
20
102.7
86.7
25.3
8
40
294.7
204
33.3
28
60
465.3
314.7
82.7
84
80
602.7
402.7
125.3
166.7
100
680 516 206.7 170.7
120 561.3 238.7 192
140 648 298.7 265.3
160 714.7 349.3 314.7
180 405.3 341.3
200 453.3 374.7
220 469.3 412
240 537.3 464
88 tires
G
6292.1/G-19
De
DeMattia
Mattia crack
crack growth
growth
800
1
2
700
3
600
[[ %
%] ]
500
400
300
200
100
0
20
40
60
80
100
120
140
160
180
200
220
240
[ k[ kcycles
]
cycles ]
89 tires
G
Steel Cord compound, NR
6312.3/G-20

5
SMR 10
Koresin (tackifier)
ZnO Harzsiegel
Santoflex 6PPD
Alchem TMQ
Cofill 11 GR (resorcinol)
Stearic acid
Melabond L (HMMM)
Santocure DCBS
Struktol SU 109
100
3
50
3
8
2
1
3
6
0.5
3
0.7
6.66
189.86
ML (1+4) 100 C
48
Scorch MS 125 C
ts5
min 17.9
Rheometer at 160C
tc10
(min) 1.59
tc90
(min) 13.29
tc100
(min) 29.65
Cure 20 / 160 C
density
(g/cm) 1.17
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
(Sh. A)
66
(Mpa)
23.5
(Mpa)
2.9
(Mpa)
13
(%)
465
(%) 42
Peeling Test of co-vulcanized plies: 6.3 N/mm
90 tires
91 tires
G
Bead Apex compound, SBR/NR
6372.0/G-21

21
SMR 10
SBR 1500
ZnO Harzsiegel
Stearic acid
Flectol TMQ
Struktol EF 44
Schenectady SFP 169 (curing resin)
Cohedur H 30 (Hexa)
Vulkacit NZ/EG (TBBS)
Santogard PVI (CTP)
Struktol SU 109
40
60
60
5
7
1.5
2
2
10
2
1.2
0.2
3.3
194.2
ML (1+4) 100 C
85
Ts3
(min) 6.9
Ts5
(min) 7.85
Rheometer at 150 C
tc2
(min) 1.86
tc90
(min) 9.85
Cure 25 / 150 C
hardness
tensile strength
modulus 100 %
elongation at break
rebound
92 tires
(Sh. A)
86
(MPa)
17.1
(MPa)
6.1
(%)
267
(%) 40
(%)
31.3
G
Bead Apex compound, SBR/NR
6372.0/G-21

21
ageing 1 w / 70 C
hardness
(Sh. A)
change in points
tensile strength
(MPa)
change in (%)
modulus 100 %
(MPa)
change in (%)
elongation at break
(%)
change in (%)
rebound (%)
change in %-points
90
4
17.1
0
7.8
27.9
216
19.1
44
4
93 tires
H
High Hardness (IIR/CSM)
6464.0/H-1

23
Exxon Butyl 268

Hypalon 40
ZnO Harzsiegel
Struktol WS 180
Vulkaresen PA 510 (curing resin)
85
15
30
30
4
5
6
1
12
188
ML (1+4) 100 C
84
Rheometer at 170 C (marching modulus)

torque ML
(dNm)
3.2
torque MH
(dNm)
21
Ts2
(min) 3.3
torque end
(dNm)
21
Rheometer at 180 C (marching modulus)
torque ML
(dNm)
3
torque MH
(dNm)
25.9
Ts2
(min) 1.9
torque end
(dNm)
26
Cure 30 / 170 C
hardness
(Sh. A)
86
(Sh. A)
(MPa)
(MPa)
(MPa)
(%)
(%)
91
8
3.7
5.2
360
43.4
Cure 30 / 180 C
hardness
tensile strength
modulus 100 %
modulus 200 %
elongation at break
94 Molded Rubber Goods
H
Mouldings, CR
0238.0/H-2
Neoprene WHV
60.0
Neoprene W
40.0
Struktol WB 902
5.0
Styrenated phenol
2.0
Stearic acid
0.5
Carbon Black N-990
20.0
Carbon Black N-770
20.0
Sillitin Z (kaolinite)
10.0
Struktol KW 759
25.0
ZnO 5.0
Sulphur 0.5

188.2
ML (1+4) 100 C
27
Rheometer at 150 C
t2
(min) 5.0
density
(g/cm) 1.35
Cure 20 / 150C
density
(g/cm) 1.35
hardness
tensile strength
modulus 300 %
elongation at break
(Sh. A)
(Mpa)
(Mpa)
(%)
41
11.0
4.3
600
H
Tank Pad, NR
1327.0/H-3
SMR 5
100.0
ZnO 5.0
Carbon Black N-220
45.0
Struktol ZEH
2.0
5.0
TMQ 1.5
IPPD 1.0
Sunproof improved
3.0
Struktol TH 20
4.0
CBS 1.0
Struktol SU 135
2.9

170.4
ML (1+4) 100 C
54
Rheometer at 150 C
tc2
(min) 6.5
tc90
(min) 10.6
density
(g/cm) 1.19
Cure 15 / 150C
density
(g/cm) 1.19
hardness
tensile strength
modulus 300 %
elongation at break
DIN abrasion loss
(Sh. A)
(Mpa)
(Mpa)
(%)
(kN/m)
(mm)
62
29.2
15.4
530
110
117
H
Washing Machine Gasket,
light coloured, NR
1887.0/H-4
SMR CV 60
100.0
ZnO 5.0
TiO2 8.0
Winnofil S (CaCO3)
60.0
Struktol ZEH
1.0
Santowhite crystals (antioxidant)
1.0
Protektor G 35 (protecting wax)
2.0
TBBS 2.0
Struktol TBTD 65
0.7
Struktol SU 105
1.4

181.1
ML (1+4) 100 C
48
Rheometer at 180 C
tc2
(min) 1.8
tc90
(min) 3.2
Cure 3 / 180C
density
(g/cm) 1.28
hardness
tensile strength
modulus 300 %
elongation at break
rebound
(Sh. A)
44
(Mpa)
22.3
(Mpa)
5.5
(%)
570
(%) 66
(kN/m)
16
H
High Qualit y Moulding, IR
2923.0/H-5
Natsyn 2200
100.0
Carbon Black N-234
42.0
ZnO 5.0
Struktol Aktivator 73 A
3.0
TMQ 1.0
IPPD 1.5
3.0
CBS 1.2
Santogard PVI (CTP)
0.2
Struktol SU 135
2.25

159.15
ML (1+4) 100 C
66
Rheometer at 150 C
tc2
(min) 4.7
tc90
(min) 9.9
Cure 15 / 150 C
density
(g/cm) 1.10
hardness
tensile strength
modulus 300 %
modulus 400 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
64
(Mpa)
29.3
(Mpa)
12.1
(Mpa)
19.7
(%)
510
(%) 48
(mm)
138
(%)
18
H
Mouldings, CR
2977.0/H-6
Baypren 610
Struktol WB 900
Carbon Black N-774
Circolight RPA (processing oil)
Vulkanox DDA (SDPA)
Protektor G 35 (protecting wax)
Stearic acid
Struktol LZ 67
100.0
5.0
15.0
15.0
2.0
2.0
1.0
7.5
147.5
ML (1+4) 100 C
14
Rheometer at 170 C
tc2
(min) 3.4
tc90
(min)
19.5
Cure 20 / 170 C
density
(g/cm) 1.27
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
(Sh. A)
41
(Mpa)
17.3
(Mpa)
0.9
(Mpa)
2.8
(%)
670
(%) 54
H
Springs, Couplings, Mountings,
Bearings, NR

3764.0/H-7
1 2 3
First Latex Crepe

Struktol A 82
(mastication time = 3 minutes)
100
0.5
100
0.5
100
0.5
Batch 1
6PPD (Vulkanox 4020)
TMQ (Vulkanox HS)
ZnO Rotsiegel
Stearic acid
Struktol ZEH
TBBS (Santoc NS)
DPG (Vulkacit D)
Struktol SU 109
100.5
50
5
2
1.5
2
5
1
--
--
1
0.2
2.7
100.5
50
5
2
1.5
2
5
--
3
--
1
0.2
2.7
100.5
48
7
2
1.5
2
5
--3
1
0.2
2.7

ML (1+4) 100 C
Rheometer at 150 C
t10
(min.)
t90
(min.)
271.4 273.4 273.4

56
62
53
3.41 5.26 4.47

7.3 10.89 10.08
Cure time at 150 C
(min.) 12 20 20
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
(Sh. A)
(MPa)
(MPa)
(MPa)
(%)
(N/mm)
(%)
(%)
59
24
2.7
12.7
490
31.6
18
3
60
22.6
2.7
12.8
460
41.6
17
3
61
22.5
2.8
13
450
42.7
15
3
H
Springs, Couplings, Mountings,
Bearings, NR

3764.0/H-7
1 2 3
First Latex Crepe

Struktol A 82
(mastication time = 3 minutes)
100
0.5
100
0.5
100
0.5
Batch 1
6PPD (Vulkanox 4020)
TMQ (Vulkanox HS)
ZnO Rotsiegel
Stearic acid
Struktol ZEH
TBBS (Santoc NS)
DPG (Vulkacit D)
Struktol SU 109
100.5
50
5
2
1.5
2
5
1
--
--
1
0.2
2.7
100.5
50
5
2
1.5
2
5
--
3
--
1
0.2
2.7
100.5
48
7
2
1.5
2
5
--3
1
0.2
2.7

ML (1+4) 100 C
Rheometer at 150 C
t10
(min.)
t90
(min.)
271.4 273.4 273.4

56
62
53
3.41 5.26 4.47

7.3 10.89 10.08
Cure time at 150 C
(min.) 12 20 20
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
(Sh. A)
(MPa)
(MPa)
(MPa)
(%)
(N/mm)
(%)
(%)
59
24
2.7
12.7
490
31.6
18
3
60
22.6
2.7
12.8
460
41.6
17
3
61
22.5
2.8
13
450
42.7
15
3
H
Goods for Dynamic Applications,
e.g. Railway Pads; NR

RSS 1
Struktol A 82
ZnO Rotsiegel
Vulkanox 4020 (6PPD)
Santocure NS (TBBS)
Santogard PVI (CTP)
Sulfasan R (DTDM)
Struktol SU 95
100
0.8
40
23
4
5
2
2
1.5
2
5
1.2
0.2
1
2.7
190.4

99
Rheometer at 142 C
tc10
(min) 6.54
tc90
(min) 17.4
Cure 35 / 142 C
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
rebound
compr. set 24h/100 C
(Sh. A)
75
(MPa)
22
(MPa)
4.4
(MPa)
16.2
(%)
390
(%) 43
(%)
56.7
3804.0/H-8
H
Goods for Dynamic Applications,
e.g. Railway Pads; NR

3804.0/H-8
ageing 4d / 100 C
hardness
(Sh. A)
81
change in points
6
tensile strength
(MPa)
11
change in (%)
-50
modulus 100 %
(MPa)
7.15
change in (%)
62.5
elongation at break
(%)
150
change in (%)
-38.5
rebound
(%) 42
change in % points
-1
H
Highly Resilient Ball, BR/NR
4033.0/H-9
Buna CB 24
90.0
First Latex Crepe, masticated to
ML (1+4) 100 C=50
10.0
Ultrasil VN3 (silica)
10.0
ZnO 5.0
Stearic acid
1.0
0.5
Benzoic acid
2.0
Titanium dioxide
2.0
Oppasin Red 3720
1.5
MBTS 1.8
DPG 0.5
Struktol SU 95
3.0

127.3
ML (1+4) 100 C
49
Rheometer at 140 C
tc2
(min) 8.0
tc90
(min) 15.3
Cure 20 / 140 C
density
(g/cm) 1.03
hardness
tensile strength
modulus 100 %
elongation at break
rebound
(Sh. A)
59
(Mpa)
2.5
(Mpa)
2.1
(%)
130
(%) 77
H
Peroxide Cured Mouldings, NR/EPDM
4040.0/H-10
SMR CV 60
75.0
Vistalon 6505
25.0
Carbon Black N-330
20.0
Carbon Black N-990
70.0
ZnO 5.0
5.0
BHT 1.0
TMQ 1.5
MMBI 1.5
Struktol WS 180
2.0
Di Cup 40 KE
5.0
HVA 2 (retarder)
1.0

212.0
ML (1+4) 100 C
72
Rheometer at 170 C
tc2
(min) 0.8
tc90
(min) 15.5
Cure 45 / 170 C
density
(g/cm) 1.18
hardness
tensile strength
modulus 100 %
elongation at break
rebound
compr. set 3d / RT
compr. set 24h / 100C
(Sh. A)
72
(Mpa)
11.9
(Mpa)
7.0
(%)
160
(%) 54
(%)
17
(%)
17
ageing 7d / 100 C
hardness
tensile strength
modulus 300 %
elongation at break
(Sh. A)
(Mpa)
(Mpa)
(%)
73
12.0
7.7
160
H
Flooring, EPDM/BR and EPDM
4049.0/H-11
1
Vistalon 6505
80
100
JSR RB 820
20
-Struktol 60 NS Flakes
5
5
ZnO Harzsiegel
10
10
40
40
Mistron Vapor (Mg silicate)
80
80
Stearic acid
1
1
Titanium dioxide
10
10
15
15
Struktol AW 1
5
5
DEG 1 2
Struktol WB 42
3
3
MBT (Vulkacit Merkapto)
2.5
2.5
Perkacit TBzTD
2
2
Perkacit ZBEC
1.5
1.5
Rhenocure S/G (DTDC)
0.8
1
Sulphur 1.2 1.2

278.0 279.2
ML (1+4) 100 C
47
Rheometer at 160 C
t10
(min.) 0.9
t90
(min.) 2.59
47
1.13
4.54
Cure 15 / 160C
density
(g/cm) 1.357
hardness
tensile strength
modulus 100 %
elongation at break
rebound
DIN abrasion loss
(Sh. A)
79
(MPa)
12.6
(MPa)
3.3
(%)
516
(%) 18
(mm)
387
(%)
40.0
(%)
40.5
1.358
75
14.4
2.6
458
33
415
31.8
28.7
H
Flooring, EPDM/BR and EPDM
4049.0/H-11
1
ageing 168h / 70 C
tensile strength
(MPa)
change in (%)
elongation at break
(%)
change in (%)
hardness
(Sh. A)
change in points
11.0
-12.7
427
-17.2
81
2
13.1
-9
433
-5.5
77
2
H
Ball Bladder, NR/CIIR
6113.0/H-12


40
SMR 10
60
4
50
ZnO Harzsiegel
5
Stearic acid
1
10
Struktol WB 212
1.5
TMTD (Oricel TT)
1.5
MBT (Vulkacit Merkapto)
0.7
ZDEC (Vulkacit LDA)
0.5
Sulphur 1

175.2
ML (1+4) 100 C
38
Rheometer at 150 C
tc10
(min.) 1.52
tc90
(min.) 4.3
Cure 10 / 150 C
density
(g/cm) 1.123
hardness
tensile strength
modulus at 100 %
modulus at 300 %
elongation at break
rebound
(Sh. A)
58
(MPa)
9.5
(MPa)
2.3
(MPa)
6.4
(%)
410
(%) 29
(N/mm)
4.6
H
Flooring, SBR/ TOR
6623.0/H-13

4 5
SBR 1502
100
85
Vestenamer 8012
--
15
Pliolite S 6 H
15
15
Kreide Nordwei (whiting)
40
40
60
60
50
50
Titanium dioxide
10
10
Struktol TS 35 DL
8
8
2
2
Si 69
2
2
ZnO 5
5
Stearic acid
3
3
PEG 4000
5
5
Struktol HT 266
3
3
Ekaland CBS
2
2
Ekaland DPG
0.5
0.5
0.5
0.5
Vulkacit MBT/C
1
1
Sulphur 1.8 1.8

308.8 308.8
ML (1+4) 100 C
66
Ts5
(min)
5.95
Rheometer at 160 C
tc10
(min) 1.74
tc90
(min) 7.78
68
5.51
0.79
4.56
Cure 20 / 160 C
hardness
tensile strength
modulus 100 %
modulus 300 %
elongation at break
(Sh. A)
(MPa)
(MPa)
(MPa)
(%)
88
13.6
6.4
12.6
332
86
14.8
5.7
12.6
346
H
Flooring, SBR/ TOR
6623.0/H-13

rebound
DIN abrasion loss (5N)
4 5
(%) 27
(mm)
57
(kN/m)
9.7
(%)
37.3
27
64
10.5
37.7
ageing 3d / 70 C
hardness
tensile strength
elongation at break
modulus 100 %
(Sh. A)
(MPa)
(%)
(MPa)
89
13.1
288
6.6
89
13.6
299
6.2
I
Ebonite Tank Lining, NR/SBR
3526.0/I-1
SMR 5
80.0
SBR 1500
20.0
5.0
China clay (soft clay)
100.0
MBTS 1.5
Sulphur 50.0

256.5
ML (1+4) 100 C
77
Rheometer at 150 C
tc2
(min) 3.4
Cure 2.5h / 150 C
hardness
density
112 linigs
(Sh. D)
86
(g/cm) 1.49
J
High Hardness Compound, CR/ TOR
6003.0/J-1

Neoprene W
Vestenamer 8012
Struktol WB 902
Carbon black N-550 (Statex)
Struktol Neozinc
Alchem TMQ
Struktol HT 204
Vulkacit NPV/C (ETU)
Mooney MS (1+4) 100 C

Ts5
Viscosity at minimum
Rheometer at 160 C
tc10
tc90
7 8
90
10
5
70
6
1
2
0.75
85
15
5
70
6
1
2
0.75
184.75 184.75
(MU)
100
(min)
(MU)
3.25
92
(min) 1.2
(min) 10.85
86
5.13
80
1.06
8.33
Cure 25 / 160 C
hardness
tensile strength
elongation at break
rebound
modulus 50 %
(Sh. A)
82
(MPa)
17.7
(%)
93
(%) 35
(MPa)
8.9
(%)
10.6
89
17.1
91
35
9.7
9.9
113 Profiles
J
Profile, EPDM
6153.0/J-2

Vistalon 4608
Carbon Black Durex O
Sillitin Z 86 (kaolinite)
ZnO Harzsiegel
Stearic acid
Calcium oxide/coated
Struktol HT 266
Vulkacit Merkapto (MBT)
Vulkacit Thiuram (TMTD)
Naftocit Di 4 (ZDMC)
Sulfasan R (DTDM)
Sulphur

100
30
130
50
10
2
70
5
4
1
2
2
2
0.5
408.5
ML (1+4) 100 C
94
Rheometer at 170 C
t10
(min.) 1.77
t90
(min.) 6.95
Cure 15 / 170 C
hardness
tensile strength
elongation at break
modulus 100 %
modulus 300 %
114 Profiles
(Sh. A)
(MPa)
(%)
(MPa)
(MPa)
(%)
81
5.5
403
3.8
5.2
20.2
J
Profile, EPDM
6153.0/J-2
2
Cold Feed Extruder GS 30/K-10D Troester,
(70/80/90/110 C), 4 mm die, 50 rpm
extrusion speed
die swell
extrusion rate
material pressure
material temp.
(m/min)
(g/m)
(g/min)
(bar)
(C)
10.9
19.1
208.4
68
89
115 Profiles
J
UHF profile, SBR
6269.0/J-3

Krylene 1500
100
70
30
Stearic acid
1
ZnO Harzsiegel
3
Alchem TMQ
1
Santoflex 6PPD
1
Calcium oxide (coated)
8
Struktol EF 44
3
Perkacit TBzTD-C
0.5
Perkacit ZBEC-pd
1.5
Oricel NS (TBBS)
1
Sulphur 1.5

221.5
ML (1+4) 100 C
36
Mooney scorch ML 140 C
Ts5
(min)
7.03
Rheometer at 160 C
tc10
(min) 1.71
tc90
(min) 3.58
Cure 8 / 160 C
hardness
tensile strength
modulus 100 %
modulus 300 %
modulus 500 %
elongation at break
rebound
116 Profiles
(Sh. A)
55
(MPa)
14.2
(MPa)
2.2
(MPa)
8.8
(MPa)
13.8
(%)
519
(%) 43
(kN/m)
10
J
UHF profile, SBR
6269.0/J-3

ageing 1w / 100 C
hardness
(Sh. A)
change in points
tensile strength
(MPa)
change in (%)
modulus 100 %
(MPa)
change in (%)
elongation at break
(%)
change in (%)
(kN/m)
change in (%)
65
10
13.9
-2.1
3.9
77.3
314
-39.5
5.8
-42
Cold Feed Extruder, GS 30/K-10D Troester

(70/80/90/100) C, 40 rpm, Garvey
extrusion speed
(m/min)
1.99
extrusion swelling
(g/m)
78.3
extrusion rate
(g/min)
156.2
material pressure
(bar)
23
(C)
85
surface 10A
117 Profiles
List of Polymers
Baypren
Polychloroprene Rubber (CR) of Lanxess Deutschland GmbH, 51369 Leverkusen,
Germany;
http://www.baypren.com
Buna CB
Polybutadiene Rubber of Lanxess Deutschland GmbH, 51369 Leverkusen, Germany;
http://techcenter.lanxess.com
Buna EP
Ethylene-propylene-diene Rubber (EPDM) of Lanxess Deutschland GmbH,
51369 Leverkusen, Germany;
http://www.bunaep.com
Buna VSL
Solution Styrene Butadiene Rubber (S-SBR) of Lanxess Deutschland GmbH,
5136 Leverkusen Germany;
Europrene
Emulsion Styrene Butadiene Rubber (E-SBR) of Polimeri Europa SpA.,
20097 San Donato Milanese (MI), Italy;
http://www.polimerieuropa.com
EVA E180F
Ethylene Vinyl Acetate of Total Petrochemicals, Belgium; via: Ningbo Vansco
Import & Export Co., Ltd., F1113 Plastic City, Yuyao, ZheJiang, China
http://www.nbvansco.com
Exxon Butyl 268
Butyl Rubber (IIR) of Exxon Mobil Corporation
http://www.exxonmobilchemical.com
Chlorobutyl Rubber of Exxon Mobil Corporation
118 Appendix I
List of Polymers
First Latex Crepe:

Natural Rubber (NR)
Hypalon
Chlorosulfonated Polyethylene Rubber (CSM) of DuPont Performance Elastomers
L.L.C., Wilmington, DE 19809, USA;
http://www.dupontelastomers.com
HyTemp
Polyacrylate Elastomers (EAM) of Zeon Europe GmbH, 40547 Dsseldorf, Germany;
http://www.zeonchemicals.com
JSR RB 820
Liquid Syndiotactic 1,2Polybutadiene Rubber of JSR Corporation, Tokyo, Japan;
http://www.jsr.co.jp
Keltan
EPM bzw. EPDM of DSM Elastomers, Geleen (Netherlands);
http://www.dsm.com
Krylene 1500
Emulsion-SBR (ESBR) of Lanxess Deutschland GmbH, 51369 Leverkusen, Germany;
Lanxess Bromobutyl
Bromobutyl Rubber (BIIR) of Lanxess Deutschland GmbH, 51369 Leverkusen, Germany;
Levapren
Group of ethylenevinyl acetate copolymers (EVM) of Lanxess Deutschland GmbH,
Lupolen 1800 H
Low Density Polyethylene of Lyondellbasell Worldwide Headquarters, Rotterdam,
The Netherlands;
http://www.basell.com
119 Appendix I
List of Polymers
Natsyn 2200
Solution polymerized high cis-1,4-Polyisoprene Rubber (IR) of Goodyear Chemical,
Akron, OH, 44306, USA;
http://www.parabor.com.cof
Neoprene
Polychloroprene Rubber of DuPont Performance Elastomers L.L.C., Wilmington,
DE 19809, USA;
http://www.dupontelastomers.com
Nipol 1072
Carboxylated Acrylonitrile-Butadiene Terpolymer (XNBR) of Zeon Europe GmbH,
40547 Dsseldorf, Germany;
NR SP 50
Natural Rubber (NR)
Pale Crepe
Natural Rubber (NR)
Perbunan
Acrylonitrilebutadiene rubber( NBR ) of Lanxess Deutschland GmbH,
Pliolite S 6 H
Emulsion polymerized high styrene resin with a typical styrene/buta-diene ratio of
82.5/17.5 of ELIOKEM Inc., Akron, OH 44306, USA;
http://www.eliokem.com
120 Appendix I
List of Polymers
RSS 1
Natural Rubber (NR), Ribbed Smoked Sheets No. 1
SBR
Styrene-butadiene Rubber (SBR); different grades of different suppliers
SIR 10, 20
Standard Indonesian Rubber (Natural Rubber, NR)
Smoked sheets
Natural Rubber (NR); more exactly: Ribbed Smoked Sheets (RSS)
SMR
Standard Malaysian Rubber (Natural Rubber, NR)
Therban
Therban is a partially or completely hydrogenated acrylonitrile butadiene rubber
of Lanxess Deutschland GmbH, 51369 Leverkusen, Germany;
http://www.therban.com
Vestenamer 8012
Trans-Polyoctenamer, TOR (or Polyoctenylene) of Evonik Degussa GmbH,
High Performance Polymers, 45764 Marl;
http://www.degussahpp.de
Vistalon
Ethylene propylene rubber (EPM) copolymers and Ethylene propylene diene (EPDM)
rubber terpolymers of ExxonMobil Chemical Company, Houston, TX 77079, USA;
121 Appendix I
List of Compounding Materials
6PPD
Antioxidant; N-(1,3 dimethylbutyl)-N-phenyl-p-phenylene diamine
Alchem TMQ
Antioxidant; 2,2,4-trimethyl-1,2 dihydroquinoline
Bayertitan RFKD
Titanium dioxide
Benzoic acid
Retarder
BHT
Antioxidant; Butylated hydroxytoluene
BPH
Antioxidant; 2,2-Methylenebis (6-t-butyl-4-methylphenol)
Calsorb 90P
Desiccant; Calcium oxide
Catenex
Trade name of process oils of Shell Deutschland Oil Gmbh, 22284 Hamburg, Germany;
http://www.shell.com
CBS
Accelerator; Benzothiayl-2-cyclohexyl sulphenamide (N-cyclohexyl-2-benzothiazole
sulphenamide)
China clay
Soft clay, kaolinite; TGK (Deutschland) GmbH, 33758 Schlo Holte Stukenbrock,
Germany;
http://www.tgk.de
Circolight
Trade name of prosess oils of Sun Oil Company (Belgium) N.V.
http://www.sunoco.be
122 Appendix II
Cofill 11 GR
Bonding agent (resorcinol:silica = 1:1) of Evonik Degussa GmbH, Frankfurt/Main,
Germany;
http://www.degussa.de
Cohedur H 30
Bonding agent; Hexamethylenetetramine; Lanxess Deutschland GmbH,
Corax, Durex
Carbon Black;Trade names of Evonik Degussa GmbH, Frankfurt/Main, Germany;
http://www.degussa-fp.de
CTP
Retarder; N-(cyclohexylthio) phthalimide
DEG
Diethylene glycol
Di Cup 40 KE
Dicumyl peroxide (40%); GEO Specialty Chemicals, Specialty Additives Group,
Ambler, PA, USA;
http://www.geosc.com
Diak No 7
Coagent for fluoroelastomers
http://www.rtvanderbilt.com
Disflamoll DPK
Flame retardant; Diphenyl cresyl phosphate; Lanxess Deutschland GmbH,
http://www.phosphorous-chemicals.com
123 Appendix II
DOTG
Accelerator; N,N-di-o-tolyl guanidine
DPG
Accelerator; N,N-diphenylguanidine
DTDC 80 % in EPDM/EVA
Accelerator; Dithiodicaprolactam (bound in EPDM/EVA)
EDMA
Peroxide activator; Ethylen glycol dimethacrylate
Ekaland
Trade name of accelerators; Safic-Alcan SAS, 92806 Puteaux Cedex, France;
http://www.safic-alcan.com/
ETU
Accelerator; Ethylen thiourea (2-mercaptoimidazoline)
Expancel AZ
Azo-dicarbonamide; blowing agent
Flectol TMQ, Santoflex
Antidegradants; Trade names of Flexsys SA/NV, Louvain, Belgium;
http://www.flexsys.com
Flockengraphit
Flake graphite
http://www.graphit.de
Gravex
Trade name of process oils of Shell Deutschland Oil Gmbh, 22284 Hamburg, Germany;
http://www.shell.com/
HMMM
Hexa-Methoxy-Methyl-Melamine (Methylene-Donor)
124 Appendix II
HVA-2
Accelerator activator; N,N=-m-Phenylene-dimaleimide; DuPont Performance
Elastomers L.L.C., Wilmington, DE, USA;
http://msds.dupont.com
HyTemp NPC-50
Accelerator for ACM; Zeon Europe GmbH, 40547 Dsseldorf, Germany;
IPPD
Antioxidant; N-isopropyl-N-phenyl-p-phenylene diamine
Electroconductive carbon black; Akzo Nobel Polymer Chemicals, Amersfoort (The
Netherlands);
http://www.akzonobel-polymerchemicals.com
Koresin
Tackifier; Butylphenol-acetylene condensation product; BASF AG,
67056 Ludwigshafen, Germany;
http://www.basf.de
Kreide Nordwei
Fine chalk-filler; Vereinigte Kreidewerke Dammann KG, 31185 Shlde, Germany;
http://www.dammann.de
Lowinox 22 M 46
Antioxidant; 2,2-Methylene-bis-(4-methyl-6-t-butylphenol); Chemtura
Manufacturing Germany GmbH, Waldkraiburg, Germany;
http://www.great-lakes.de
Luperco 130-XL
2,5-dimethyl-2,5-di-(t-butylperoxy)hexyne-3
Luvomaxx TAC 70 DL
Triallyl cyanurate; Allylic crosslinking co-agent; Lehmann & Voss & Co.,
20354 Hamburg, Germany;
http://www.lehvoss.de
125 Appendix II
Luwax A
Polyethylene wax; BASF AG, 67056 Ludwigshafen, Germany;
http://www.basf.de
Maglite DE
Magnesium oxide; The HallStar Company, Chicago, IL, USA;
http://www.hallstar.com
Martinal OL-104
Flame retardant aluminium hydroxide; Martinswerk GmbH, 50127 Bergheim, Germany;
http://www.martinswerk.de
MBS
accelerator; Benzothiazyl-2-sulphene morpholide or 2-(4-Morpholinothio-)-benzothiazole
MBT
accelerator; 2-Mercaptobenzothiazole
MBTS
accelerator; Benzothiazol disulphide
Mesamoll II
Ester plasticizer; Alkyl sulfonate of phenol; Lanxess Deutschland GmbH,
http://www.techcenter.lanxess.com
Methyl Niclate (NBC)
Accelerator; Nickel dimethyldithiocarbamate; R.T. Vanderbilt Co., Inc.,
Norwalk, CT, USA;
http://www.rtvanderbilt.com
Mistron Vapor
Magnesium silicate (talc); Luzenac Deutschland GmbH, 40472 Dsseldorf,
Germany (Rio Tinto Group);
http://www.luzenac.com
MMBI
Antioxdant; Methyl-mercapto-benzimidazole
126 Appendix II
MPTD
Accelerator; Dimethyl diphenyl thiuramdisulphide
Multisperse K-RD-80PE
Curative; Red Lead, Pb3O4, polymer-bound; Omya UK, Chaddesden Derby,
Great Britain;
http://omyauk-chemicals.com
Naftocit
Ultra-accelerators; Trade name of Chemetall GmbH, Rubber Chemicals,
60487 Frankfurt/Main, Germany;
http://www.chemetall.com
Naugard 445
Antioxidant; 4,4-Bis-(alpha, alpha-dimethylbenzyl) diphenylamine; Chemtura
Corporation, Middlebury, CT, USA;
http://www.chemtura.com
Nucap 290
Mercapto-silane treated clay; J.M. Huber Corporation, Atlanta, GA, USA;
http://www.akrochem.com
Octamine
Antioxidant; Octylated diphenylamine; Chemtura Corporation, Middlebury, CT, USA;
ODPA
Octylated diphenylamine; Antioxidant
Omya BSH
Coated Calcium carbonate; Omya AG, 4665 Oftringen, Switzerland;
http://www.omya.com
Oppasin
Colourants; BASF AG, 67056 Ludwigshafen, Germany;
http://www.performancechemicals.basf.com
127 Appendix II
Oricel
Accelerators; Trade name of Texchem Materials Sdn Bhd, 47610 Subang Jaya,
Selangor, Malaysia;
http://www.texmat.com
Perkacit, Santocure
Accelerators; trade names of Flexsys SA/NV, Louvain, Belgium:
Perkadox
Crosslinking peroxides; trade name of Akzo Nobel Polymer Chemicals,
Amersfoort (The Netherlands);
Perkasil
Precipitated silicas; W. R. Grace & Co.-Conn., Columbia, MD, USA;
http://www.grace.com
Pluriol E 4000 (PEG 4000)
Polyethylene glycol, Mw 4000; BASF AG, 67056 Ludwigshafen, Germany;
http://www.performancechemicals.basf.com
Polestar 200 R
Calcined clay; Imerys Performance Minerals, Roswell, GA, USA;
http://www.imerys-perfmins.com
Porofor ADC
Blowing agent; Azodicarbonamide; Lanxess Deutschland GmbH, 51369
Leverkusen, Germany;
Protektor G 35
Protecting wax; H.B. Fuller Company
Santogard PVI (CTP)
Retarder; N-(cyclohexylthio)- phthalimide; Flexsys SA/NV, Louvain, Belgium;
128 Appendix II
Santowhite crystals
Antioxidant; 4,4-Thio-bis-(6-t-butyl-m-cresol); (Monsanto)
Sartomer SR206
Peroxide cure activator; Ethyleneglycol dimethacrylate; Sartomer Company, Inc.,
Exton, PA, USA;
http://www.sartomer.com
Schenectady SP 1045
Octylphenol heat reactive resin; SI Group, Schenectady, NY, USA;
http://www.siigroup.com
SDPA
Antioxidant; Alkylated diphenylamines
Si 69, Si 230, X 50 S
Rubber silanes; Evonik Degussa GmbH, 60287 Frankfurt/Main, Germany;
Sillitin
Natural Silica/Kaolinite Mixture; Trade name of HOFFMANN MINERAL GmbH & Co.
KG., 86619 Neuburg (Donau), Germany;
http://www.hoffmann-mineral.de
Silquest A-172 Silane
Rubber silane; Vinyl tri(2methoxy-ethoxy)silane; GE Silicones, World Headquarters,
Wilton, CT, USA
http://www.gesilicones.com
Silteg AS 7 (Ultrasil AS 7)
Na-AL-Silicate; Evonik Degussa GmbH, 60287 Frankfurt/Main, Germany;
Statex Carbon Black
Trade name of Columbian Chemicals Company, Marietta, GA, USA;
http://www.columbianchemicals.com
129 Appendix II
Staybelite Resin
Antioxidant; Partially hydrogenated rosin; Eastman Chemical Company, Kingsport,
TN, USA;
http://www.eastman.com
Struktol
Rubber Chemicals; Trade name of SCHILL + SEILACHER Struktol
Aktiengesellschaft, 22113 Hamburg, Germany;
www.Struktol.de
Styrenated phenol
Antioxidant
Sulfasan R (DTDM)
Sulphur donor; 4,4-Dithiodimoropholin; Flexsys SA/NV, Louvain, Belgium;
Sunpar, Sunthene, Sundex
Trade names of process oils of Sun Oil Company (Belgium) N.V.,
2620 Hemiksem, Belgium;
http://www.sunoco.be oder www.struktol.de
Sunproof improved
Antiozonant; Blend of selected hydrocarbon waxes; Chemtura Corporation,
Middlebury, CT, USA;
Suprex Clay
Hard kaolin; Imerys Performance Minerals, Roswell, GA, USA;
http://www.imerys-perfmins.com
TBBS
Accelerator; Benzothiazyl-2-t-butyl sulphenamide or N-t-butal-2-benzothiazole
sulphenamide
TbzTD
Accelerator; Tetrabenzyl thiuram disulphide
130 Appendix II
TEA
Triethyl amine
Tetrone A (DPTT)
Sulphur donor; Dipentamethylene thiuram tetrasulphide; DuPont Performance
Elastomers L.L.C., Wilmington, DE, USA;
http://dupontelastomers.com
TMQ
Antioxidant; 2,2,4-Trimethyl-1,2-dihydroquinoline polymer
TMTD
Accelerator; Tertramethyl thiuram disulphide
Trigonox
Crosslinking peroxides; trade name of Akzo Nobel Polymer Chemicals, Amersfoort
(The Netherlands)
TRIM (TMPT)
Peroxide activator; Trimethylol propane trimethacrylate
Tytanpol R-003
Titanium dioxide; Zaklady Chemiczne `POLICE@ SA, 72-010 Police, Poland;
http://www.zchpolice.com
Ultramarine Blue
Colourant
Ultrasil
Silica; Trade name of Evonik Degussa GmbH, 60287 Frankfurt/Main, Germany;
Vaseline
Lubricant; Plain petroleum jelly (mixture of solid and liquid hydrocarbons)
Vulcup 40 KE
Peroxide; Arkema Inc., Philadelphia, PA, USA;
http://www.arkema-inc.com
131 Appendix II
Vulkacit
Accelerators; Trade name of Lanxess Deutschland GmbH, 51369 Leverkusen,
Germany;
Vulkalent
Retarders; Trade name of Lanxess Deutschland GmbH, 51369 Leverkusen,
Germany;
Vulkanox
Antioxidants; Trade name of Lanxess Deutschland GmbH, 51369 Leverkusen,
Germany;
Vulkaresen PA 510
Curing resin; p-t-Octylphenol resol; VIANOVA Resins GmbH, Wiesbaden, Germany
Vulkazon
Antiozonants; Trade name of Lanxess Deutschland GmbH, 51369 Leverkusen,
Germany;
Vultac 5
Vulcanizing agent; Amylphenol disulfide polymers; Arkema Inc., Philadelphia, PA, USA;
http://www.arkema-inc.com
Whiting
Calcium carbonate; chalk
Wing Stay 100
Mixed diaryl p-phenylenediamine; antidegradant
http://www.eliokem.com
Winnofil S (CaCO3)
Ultrafine coated precipitated calcium carbonate; Solvay S.A., 1050 Bruxelles,
Belgium;
http://www.solvaychemicals.com
132 Appendix II
ZDEC
Accelerator; Zinc diethyl dithiocarbamate
ZnO aktiv
ZnO; Lanxess Deutschland GmbH, 51369 Leverkusen, Germany;
ZnO Harzsiegel
ZnO; Norzinco GmbH Harzer Zinkoxide, 38644 Goslar, Germany;
http://www.recylex-germany.com
ZnO Rotsiegel (ZnO red seal)
Grillo-Werke AG, 47169 Duisburg, Germany;
http://www.grillo.de
133 Appendix II
Densities of Struktol Products
Lubricants

Zinc Soaps
Struktol HT 202
Struktol A 50 P
Struktol A 50 L
Struktol A 60
Struktol HT 266
Struktol EF 44
[kg/m3]
1010
1050
1050
1160
1030
1070
Zinc Free Products

Struktol HT 207
Struktol FL
Struktol HT 254
Struktol WB 42
Struktol W 33 FL
1060
1200
1010
1000
1200
Fatty Acid Esters

Struktol WB 222
Struktol WB 217
Struktol WB 212
970
960
1150
Fatty Acid Derivatives

Struktol HT 204
Struktol WB 16
Struktol WB 16 Flakes
Struktol EM 16
Struktol HT 290
1000
1000
1000
1000
940
Silicone Modified Organic Materials

Struktol WS 180
Struktol WS 280
Struktol WS 280 Paste
Struktol HT 282
980
1200
1000
1300
134 Appendix III
Densities peptisers of Struktol Products
Peptisers
Struktol A 82
Struktol A 86
Struktol A 89
Struktol HT 105
Struktol HT 106
Struktol HT 107
[kg/m3]
1430
1260
1100
1050
1050
1050
Homogenisers
Struktol HT 324
Struktol 40 MS
Struktol 60 NS
Struktol 60 NS Flakes
Struktol HP 55
1080
1000
1100
950
950
1040
Tackifiers
Struktol TH 20 Flakes
Struktol TS 30
Struktol TS 30-DL
Struktol TS 35
Struktol TS 35-DL
Struktol TS 50
Struktol TH 90
Struktol TH 110
1100
1000
1200
1000
1200
1050
1030
1020
Plasticisers
Struktol WB 300 A
Struktol WB 350
Struktol KW 400
Struktol KW 460
Struktol KW 600
Struktol KW 759
Struktol AW 1
1100
1140
1000
980
1100
1040
1100
135 Appendix III
Densities of Struktol Products
Vulcanization Activators
Struktol HT 503
Struktol ZEH
Struktol ZEH-DL
Struktol IB 531
[kg/m3]
1150
1200
1180
1400
1500
Metal Oxide Preparations

Struktol Neozinc
Struktol LZ 67
Struktol Perlzink 91D
Struktol WB 700
Struktol ZIMAG 29/43
Struktol WB 900
Struktol WB 902
Struktol ZP 1014
2200
2100
3800
1400
2000
2000
2000
2300
Sulphur Preparations
Struktol SU 95
Struktol SU 105
Struktol SU 120
Struktol SU 50
Struktol SU 109
Struktol SU 135
Struktol SU 135 GR 75
Struktol SU 75 L
Struktol SU 95 L
1900
1600
1650
1700
1500
1500
1600
1650
1900
136 Appendix III
Densities of Other
Compounding Materials
Name
[kg/m3]
Aluminium hydroxide
2420
Aluminium silicate
2100
Benzoic acid
1260
Calcined clay
2600
Calcium carbonate
2700
Calcium silicate
2100
Carbon black
1800
China clay
2600
Coumarone indene resin
1070-1150
Diethylene glycol
1120
Diphenyl thiourea
1310
Factice 1000-2900
Glue 1200-1400
Graphite 2400
Graphite, Flake
2250
Iron oxide, red
5100
Iron oxide, yellow
4100
Koresin 1030
Lime 2200
Litharge (PbO)
9530
Magnesium carbonate
2200
Magnesium oxide 3200
137 Appendix III
Densities of Other
Compounding Materials
Name
[kg/m3]
Mineral oil, aromatic
960-1050
Mineral oil, naphthenic
860-940
Mineral oil, paraffinic
820-900
Mineral rubber
1040
Natural chalk
2700
Paraffin wax
900
Red lead (Pb3O4)
8630
Rosin 1080
Silica, pptd
2000
Sillitin 2600
Stearic acid
900
Sulphur

2000-2070
Talc 2700-2900
Titanium dioxide, Anatase
3900
Titanium dioxide, Rutil
4150
Vaseline 860-900
Whiting 2700
Zinc carbonate (Pptd.)
3300
ZnO 5600
Zinc stearate
1040
Densities of rubber chemicals depend strongly on their preparation by
the producer or supplier and have to be taken from their data sheets.
138 Appendix III
139 Appendix III
Schill+Seilacher struktol products
Zinc Soaps
Struktol HT 202
Blend of zinc soaps and fatty acid esters. Reduces compound viscosity and gives
better flow properties with internal lubrication. It is a rubber soluble zinc soap leading
to faster physical peptizing of NR. Easy dispersion at low temperature (above 60 C),
useable on open mills and for one step mixing.
Dosage: 1 5 phr
Struktol A 50 P
Struktol A 50 L
Zinc soap of unsaturated fatty acids. Reduces compound viscosity and gives
better flow properties with internal lubrication. Not suitable for halogencontaining
elastomers.
Struktol A 50 L: Complies with Recommendations XXI BfR and 21 CFR 177.2600
(FDA)
Dosage: 1 5 phr
Struktol A 60
Zinc soap of unsaturated fatty acids. Reduces compound viscosity and gives better
flow properties with internal lubrication, suitable for use in softer compounds or
where mixing temperature is lower. Complies with 21 CFR 177.2600 (FDA)
Dosage: 1 5 phr
Struktol HT 266
Blend of fatty acid derivates (mainly zinc soaps). Readily softening technical
alternative to Struktol EF 44 in combination with an additional flow promoter. Gives
improved surface finish and is therefore very effective for extrusion. Easy dispersing
at low temperature (above 60 C), useable on open mills and for one step mixing.
Dosage: 1 3 phr
140 product list
Struktol EF 44
Blend of fatty acid derivates (mainly zinc soaps). Excellent flow promoter for
compounds with high level of white fillers (silica, chalk, clay, etc.). Process additive
for all kind of polymers (with the exception of halogenated elastomers). Improves
dispersion of fillers (especially minerals fillers) and has beneficial influence on
batchtobatch uniformity. Decreases the tendency of reagglomeration of silica.
Complies with Recommendations XXI BfR and 21 CFR 177.2600 (FDA).
Dosage: 1 3 phr
Zinc Free Products

Struktol HT 207
Mixture of soaps and fatty acid esters. Improved extrusion rate and reduced mill
roll sticking. Dispersing effect with polar fillers leading to viscosity reduction and
improved flow. Activating effect upon sulphur cure. Environmentally friendly, contains
no heavy metals reduces use of Zinc. Complies with 21 CFR 177.2600 (FDA).
Dosage: 1 3 phr
Struktol FL
Blend of high molecular weight fatty acid esters and soaps on an inorganic carrier.
Dispersing agent and processing additive, suited for use with lightcoloured fillers for
better homogeneity. High UVstability; does not discolour white compounds.
Dosage: 2 5 phr
Struktol HT 254
Blend of Nsubstituted fatty acid amides. Tailored process additive for high silica
filled compounds. Reduces the tendency of reagglomeration of filler particles.
Maintains low viscosity during compound storage with good extrusion. No influence
on cured visco-elastic properties.
Dosage: 1 3 phr
Struktol WB 42
Blend of fatty acids and fatty acid derivates. General process additive and mould
release agent for the use in nearly all kinds of polymers and filler combinations.
Particularly effective in extrusion process; good filler dispersion leads to higher
batchtobatch uniformity. Low peroxide demand.
Dosage: 2 5 phr
141 Product list
Struktol W 33 Flakes
Mixture of highmolecular, natural fatty acid esters and fatty acid soaps, bound to
chemically indifferent fillers. Dispersing agent und processing additive for standard
polymers. Due to better filler dispersion and less sticking to processing equipment it
gives a benefit during processing on open mills or calendars. Easy dispersing at low
temperature (above 50 C), useable on open mills and for one step mixing.
Dosage: 2 5 phr
Fatty Acid Esters

Struktol WB 222
Ester of saturated fatty acids. Highly effective process additive and mould release
agent for special polymers (NBR, CSM, ACM). Due to high temperature stability it
can be used in UHF, salt bath and fluid bed vulcanization. Especially effective flow
improver and release agent in NBR and HNBR products. Low peroxide demand.
Dosage: 1 3 phr
Struktol WB 217
Blend of fatty acid esters. Filler dispersing additive for highly loaded compounds
based on silica or carbon black. Good filler wetting effect leads to improved batch
compactness.
Dosage: 1 4 phr
Struktol WB 212
Blend of high molecular, aliphatic, hydrophilic fatty acid esters, chemically indifferent
fillers and emulsifier. Dispersing agent for highly active white fillers and other powder
ingredients. For all standard polymers, highly effective plasticizing action in dry
compounds. Low peroxide demand.
Dosage: 1 3 phr
142 product list
Fatty Acid Derivates

Struktol HT 204
Blend of calcium soaps, amides and esters of saturated fatty acids. Easily dispersed
version of Struktol WB 16. Can be used on open mill or in low shear mixing of soft
compounds such as sponge rubber. May be safely added at the end of mixing for
maximised flow and release properties. Easy dispersing at low
temperature (above 60 C), useable on open mills and for one step mixing.
Dosage: 1 3 phr
Struktol WB16 / Struktol WB 16 Flakes
Blend of calcium soaps and amides of saturated fatty acids. Process additive for
nearly all kinds of polymers, especially good for mould flow and release. Improves the
surface finish of vulcanizates. Has stabilising properties in CR blends.
Dosage: 1 3 phr
Struktol EM 16
Mixture of calcium soaps and amides of saturated fatty acids. Low melting version
of Struktol WB 16 Flakes. Strong effect on release properties. Elimination of sticking
to mixers, mill rolls and moulds. Easy dispersing at low temperature (above 60 C),
useable on open mills and for one step mixing.
Dosage: 0.5 3 phr
Struktol HT 290
Preparation of fatty acids, fatty acid derivates, waxes and amines. Silicone free
process additive for FPM. Improved flow, surface finish and easier demoulding of
FPM. Complies with 21 CFR 177.2600 (FDA).
Silicone Modified Organic Materials

Struktol WS 180
Organo-silicone compound. Highly effective process additive and mould release
agent for special polymers such as ECO, ACM and FKM, also suitable for use with
peroxide cure systems. Reduces mould fouling in high temperature moulding such
as injection moulding or where peroxide cure system is used. Very low peroxide
demand. Also effective as a lubricant in PP, LDPE, ABS, PVC and PS.
Dosage: 0.5 3 phr
143 Product list
Struktol WS 280 / Struktol WS 280 Paste

Organo-silicone compound on inorganic carrier. Highly effective process additive for
special polymers such as FKM. Particularly good flow and release effect in fluorinated
and acrylate rubber. Low volatility, suitable for use where post-curing is required.
Dosage: 0.5 3 phr
Struktol HT 282
Silicones and metal soap (70 %) on an inert carrier ( 30 %). Internal release agent
and extrusion additive for very sticky or dry highly filled compounds, such as cable
filler compounds. High degree of thermal stability.
Dosage: 1 3 phr
Peptisers
Struktol A 82
Blend of organic metallic complexes, peptizer and organic and inorganic dispersing
agents. Viscosity reduction of natural rubber by means of chemical cleavage of
polymer molecules with additional lubricant effect. Faster distribution due to higher
content of dispersing agent. Effective on open mills from 80 C and in internal mixers
up to 160 C. DBD content: 2.5 %.
Dosage: 0.8 2 phr
Struktol A 86
agents. Higher rate of efficiency than Struktol A 82. DBD content: 12 %.
Dosage: 0.2 0.5 phr
Struktol A 89
agents. Highest rate of efficiency chemical peptizer. Very fast chemical oxidative
chain scission during mastication, effective at very low dosage. DBD content: 40 %.
Dosage: 0.1 0.3 phr
144 product list
Struktol HT 105
Blend of metal soaps and an aromatic disulphide. Reduced viscosity of natural
rubber through mild mastication, leading to improved dynamic properties. Peptizing
effect even in presence of carbon black, leading to a possible mixing step cut.
Nondiscolouring. Effective at low temperature on open mill mixing.
Dosage: 1 3 phr
Struktol 106
Blend of metal soaps and an aromatic disulphide. Zinc free version of HT 105.
Removal of zinc soap carrier offers additional potential for use in steel cord bonding
compounds. Non discolouring.
Dosage: 1 3 phr
Struktol HT 107
Blend of organo-metallic complex and organic and inorganic dispersing agents. DBD
free peptizer, results in strong viscosity reduction due to chain breaking with big
increase in tack. Enables mastication down to very low Mooney viscosity.
Dosage: 0.2 0.5 phr
Homogeniser
Struktol HT 324
Dark, synthetic aliphatic aromatic resin. Specifically developed for halobutyl
innerliners. Leads to improved air retention properties. Reduction of innerliner
stiffening due to low and stable modulus on heat ageing. Much improved flex fatigue
resistance.
Dosage: 5 15 phr
Struktol 40 MS / Struktol 40 MS Flakes
Mixture of light aliphatic hydrocarbons. Improves homogeneity of polymer blends.
Improves processing behaviour in internal mixers, on open mills and during
calendering. Provides good compound tack. Only suitable for dark compounds.
Dosage: 4 10 phr
145 Product list
Struktol 60 NS / Struktol 60 NS Flakes

Mixture of light aliphatic hydrocarbons. The effect is the same as with Struktol
40 MS. Particularly suitable for light coloured compounds. Complies with 21 CFR
177.2600 (FDA).
Dosage: 4 10 phr
Struktol HP 55
Mixture of dark hydrocarbons resins and fatty acid derivates. Combination of
homogenizer and lubricant type process additives. High performance additive for
highly filled SBR, NR and their blends. Improves the mixing behaviour and gives
especially good calendering and extrusion performance.
Dosage: 5 15 phr
Tackifier
Struktol TH 20 Flakes
Mixture of aliphatic and aromatic resins. Provides a good combination of
homogenization and increased tack. Improves extrusion performance of compounds.
Only suitable for dark coloured compounds.
Dosage: 3 8 phr
Struktol TS 30 / Struktol TS 30DL
Aliphaticaromatic soft resins. Improves the building tack of synthetic rubber
compounds. Can be used as a plasticizer replacement in low hardness compounds
where increased tack is required. Very good extraction resistance against aliphatic
hydrocarbons and mineral oils. Good dispersion of carbon blacks and mineral fillers.
No reduction of low temperature flexibility.
TS 30 DL: powder with 67 % active substance.
Dosage: 5 30 phr
146 product list
Struktol TS 35 / Struktol TS 35DL

Aliphaticaromatic soft resins. Improves the building tack of synthetic rubber
compounds. Especially suitable as a plasticizer replacement in lower hardness
compounds where low tack is an issue. Very good extraction resistance against
aliphatic hydrocarbons and mineral oils. Good dispersion of carbon blacks and
mineral fillers. No reduction of low temperature flexibility. Approved for use in food
contact applications according to Recommendation XXI BfR.
TS 35 DL: powder with 67 % active substance.
Dosage: 5 30 phr
Struktol TS 50
Mixture of synthetic, aliphatic and aromatic resins. Highefficiency tackifier,
particularly suitable for EPDM. Lower influence on compression set than conventional
alkyl phenol resins.
Struktol TH 90
Hydrocarbon resin C9. Suitable for nearly all polymers. Provides improved polymer
blending and dispersion with an increase in tack level. Non discolouring, suitable for
use in light coloured compounds.
Dosage: 4 10 phr
Struktol TH 110
Nonyl phenol formaldehyde resin. Highly efficient tackifier for synthetic rubber
compounds, suitable for use in EPDM. Excellent long term tack. Low influence on
compression set.
Dosage: 5 8 phr
Plasticiser
Struktol WB 300 A
Compound of higher molecular aliphatic and aromatic polyester. Plasticizer with good
resistance against oils and solvents, suitable for use in NBR, ECO, ACM and other
polar polymers.
Struktol WB 350
Compound of higher molecular aliphatic and aromatic polyester. Highly compatible
with phenolic resin modified NBR and NBR/PVC polyblends.
147 Product list
Struktol KW 400
Polyglycol ester. Improves the low temperature flexibility. Combination of improved
low temperature properties with low volatility.
Struktol KW 460
Polyglycol ester. Improves the low temperature flexibility, particularly in NBR and
polar polymers. Increased thermal stability compared to KW 400.
Struktol KW 600
Dibutylmethylene-bis-thioglycolate. Plasticizer with extremely low pour point for
excellent low temperature flexibility. Good compatibility with NBR and CR.
Struktol KW 759
Aliphatic ether / ester. Low temperature plasticizer for special elastomers, especially
suitable for use in ACM, AEM and other polar polymers.
Struktol AW 1
Polyethylene glycol ester. Improves the electrical conductivity particularly in mineral
filled NBR, SBR and EPDM vulcanized products.
Vulcanisation Activators
Struktol HT 503
Mixture of zinc salts of aliphatic and aromatic carboxylic acids and fatty acid esters.
Readily softening alternative to Struktol Aktivator 73 A. Can easily be incorporated
on tworoll mills.
Struktol Aktivator 73 A / Struktol Aktivator 73
Mixture of zinc soaps of aliphatic and aromatic carboxylic acids. Strong cure
activation leading to increase of modulus, due to higher state of cure. Improves
reversion resistance of NR based compounds. Reduced heat build up of vulcanizates
on flexing. Reduced compression set at higher temperatures. Replacement of stearic
acid and reduction of ZnO possible.
Dosage: 2 4 phr, in combination with 3 5 phr ZnO
148 product list
Struktol ZEH / Struktol ZEHDL

Zinc2ethyl hexanoate (DL: 67 % ZEH on silica). Reduces stress relaxation and
creep. Particularly effective as component in soluble EV systems. Improves dynamic
properties. Reduces compression set at low temperatures. Improves building tack.
Complies with 21 CFR 177.2600 (FDA).
Dosage: 3 phr
Struktol IB 531
Ammonium salts of alkanol amines, bound to silica. Promoter for conventional sulphur
crosslinking systems. Filler activator for highly reinforcing white fillers. Increased
cure activation leading to shorter cure time without loss of scorch safety. Particularly
effective as replacement for secondary accelerators. Can be used to advantage in
injection and transfer moulding process and in continuous vulcanisation.
Dosage: 0.5 2 phr
Metal Oxide Preparations

Struktol Neozinc
ZnO preparation. Improves incorporation and dispersion of ZnO. Can be used for
automatic weighing. Suitable for use in open mill and internal mixers where ZnO
dispersion is critical, for example roller covering compounds.
Struktol LZ 67
ZnO preparation. Improves incorporation and dispersion of ZnO. Can be used for
automatic weighing. Suitable for use in low viscosity compounds or low shear mixing
conditions, where ZnO dispersion is critical.
Struktol Perlzink 91D
ZnO preparation. Improves ZnO dispersion but maintains a high percentage (91 %)
of active chemical. Reduces adhesion to mill rolls and rotor blades. Can be used
for automatic weighing. Suitable for use in CR compounds where ZnO dispersion
problems may lead to increased scorch risk.
Struktol WB 700
ZnO preparation. Improves ZnO dispersion. Reduces adhesion to mill rolls and rotor
blades. Powdered version of Perlzink 91D.
149 Product list
Struktol Zimag 29/43

Zinc and magnesium oxide preparation. Optimal composition of ZnO/MgO as a
curative system in CR compounds. Fast crosslinking with improved scorch safety.
Eliminates need for 2 separate ingredients weighings. Improves both ZnO/MgO
dispersion.
Struktol WB 900
Magnesium oxide preparation. Highly active magnesium oxide (MgO) grade.
Improves MgO dispersion. Improves scorch safety in polychloroprene compounds.
Improves stability of the MgO against CO2 and moisture. Used as acid acceptor in
cure systems, eg for FPM.
Struktol WB 902
Magnesium oxide preparation. Improves MgO dispersion. Improves scorch safety
in polychloroprene compounds. Improves stability of the MgO against CO2 and
moisture.
Struktol ZP 1014
Preparation of zinc peroxide with 50 % active substance (min. 55 % ZnO2), with
inorganic dispersing agent (30 %) and organic dispersing agent (20 %). Cross linking
system for XNBR and HNBR. Improves scorch safety. Dustfree dispersion of zinc
peroxide with easy incorporation.
Dosage: 10 phr
Sulphur Preparations
Struktol SU 95
Preparation of soluble sulphur (Soluble sulphur: 95 %, dispersing agent, organic: 5
%). Highest activity sulphur dispersion with good dispersing characteristic for most
compounds. Reduces sulphur dust formation.
Struktol SU 105
Preparation of soluble sulphur (Soluble sulphur: 50 %, dispersing agent, organic:
33 %, inorganic: 17 %). Maximised sulphur dispersion in very soft compounds or
in low shear mixing, where sulphur dispersion is critical, for example roller covering
compounds. Reduced time for mixing. Suitable for use in open mill or internal
mixer.
150 product list
Struktol SU 120
Preparation of soluble sulphur (Soluble sulphur: 83 %, dispersing agent, organic: 16
%, inorganic: 1 %). Optimized sulphur dispersion with high activity. A high performance
alternative to polymer bound sulphur products, where increased dispersibility is
required.
Struktol SU 50
Preparation of insoluble sulphur. Total sulphur: 50 % (insoluble sulphur 48.5 %,
dispersing agent, organic: 20 %, inorganic: 30 %). Maximised dispersion of insoluble
sulphur. Suitable for use where low shear mixing of low viscosity compounds is
required. Reduced risk of sulphur dust formation.
Struktol SU 109
dispersing agent, organic: 24 %, inorganic: 1 %). Increased dispersion of insoluble
sulphur. Suitable for use as a high performance replacement of polymer bound or
oiltreated insoluble sulphur products, where increased dispersibility is required.
Struktol SU 135 / Struktol SU 135 GR
dispersing agent, organic: 24 %, inorganic: 1 %).
GR: Total sulphur: 75 % (insoluble sulphur 37.5 %) on 25 % EPDM binder.
Optimised ratio between insoluble and soluble sulphur, produced as a blended
dispersed product, offering improved dispersion compared to oil-treated alternatives.
Suitable for compounds where the exclusive use of insoluble sulphur is not required
due to loading or cost reasons.
Struktol SU 135 GR 75 is produced as a polymer bound, granulated product, having
easy handling and mixing characteristics.
Struktol SU 75 L / Struktol SU 95 L
Preparation of soluble sulphur. Soluble sulphur: 75 %, organic dispersing agent 25
%, resp. soluble sulphur 95 %, organic dispersing agent 5 %. Dispersions of soluble
sulphur suitable for use in compounds associated with FDA regulation. Complies with
21 CFR 177.2600 (FDA).
151 Product list

Compounding Guide Struktol

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Compounding Guide Struktol

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compounding

Automotive Parts C-1 - C-6

Hoses and Tubes D-1 - D-13

Roller Covers E-1 - E-6

Tires G-1 - G-21

Moulded Rubber Goods

Linings I-1 112

Struktol Product List

Conve yor Belts

Hoses and Cables

Hoses and Cables

Moulded Rubber Goods

Mooney ML (1+4) 100 C

Immersion in n-pentane, 7d / RT; after drying 7d / 40 C

cure time 15 / 180 C

Cure: 2' / 200 C

compr. set 72h / 23 C

(also to meet DIN 3535-F 80),

Safe Amine Cure System

ASTM Oil No.1 FAM Test Fuel DIN 51604 -A*)

*) Isooctane 30, Toluene 50, Di-iso-butylene 15, Ethanol 5 (parts by volume)

Cold Feed Extruder GS 30 / K-10D Troester

Cold Feed Extruder GS 30 / K-10D Troester

Mooney ML (1+4) 100 C

36 Hoses and CABLES

37 Hoses and CABLES

38 Hoses and CABLES

39 Hoses and CABLES

40 Hoses and CABLES

41 Hoses and CABLES

42 Hoses and CABLES

43 Hoses and CABLES

1.69 1.87 1.75

44 Hoses and CABLES

1.479 1.467 1.469

Cold Feed Extruder, GS 30/K-10D Troester,

45 Hoses and CABLES

46 Hoses and CABLES

47 Hoses and CABLES

48 Hoses and CABLES

49 Hoses and CABLES

50 Hoses and CABLES

ageing 240h / 150 C

Cold Feed Extruder, GS 30 / K-10D Troester

51 Hoses and CABLES

52 Hoses and CABLES

53 Hoses and CABLES

191.07 193.57 193.57

54 Hoses and CABLES

55 Hoses and CABLES

RSS-1 100.0 100.0

232.11 226.71 224.11 221.51 227.11

(g/cm) 1.286 1.279 1.275 1.27 1.286

Cure time 5 / 150 C

(g/cm) 1.16 1.25

220.29 220.49 220.69

268.4 268.5 303.4 303.5

1.175 1.145 1.432 1.420

hardness after storage

manual tack test HTT, after storage

Buna VSL 5025-1

Carbon Black N 550

Lanxess Bromobutyl 2030 100 100 100 100

(g/cm) 1.147 1.143 1.152 1.153