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ABSTRACT: Dynamic control of a pressure-swing-distillation process for separation of azeotropic mixture of tetrahydrofuran
and methanol is explored. The pressure-swing-distillation processes involved with no, partial, and full heat integration are
simulated using Aspen Plus Dynamics. The inuences of the selection of the sensitive temperature stage in the low-pressure
column on the dynamic responses in the pressure-swing distillation with dierent heat integration were investigated. The results
indicate that a suitable temperature control stage in the low-pressure column is crucial to achieve ecient control of the process.
In addition, more time is needed to reach the quality specications under feed disturbances for both components when heat
integration is added in the distillation sequence.
1. INTRODUCTION
The separation of azeotropic mixtures is an interesting and
important topic for academic research and industrial
application.13 The binary mixture of tetrahydrofuran (THF)
and methanol exhibits a minimum boiling azeotrope because of
molecular repulsion between the two chemical components,
thus leading to diculty in obtaining high-purity products. In
our previous work, the separation of this mixture using
pressure-swing distillation (PSD) was reported using steadystate simulation.4 However, dynamic control of the PSD was
not involved in that study. It is of great importance to study the
dynamic control process, which can help maintain the purity of
the products in the face of disturbances in feed ow rate and
feed composition.
Dynamic control schemes for separating azeotropic mixtures
have been studied in recent years.518 Skogestad5 proposed a
systemic and model-based method for the control structure
design. Luyben13,15 studied the separation of azeotropic
mixtures in detail from steady-stage design to dynamic control.
Since the controller design that based on heuristic methods
draws the attention of most researchers, inuences of control
variables on dynamic performances of control schemes are
studied widely.1928 For example, Wang22 investigated the
eect of entrainer loss on plantwide control of an isopropanol
dehydration process. Jones27,28 focused on the selection of the
primary and secondary control variables in the plantwide
control system design. More importantly, all the studies on
control structure and the selection of control variables can
promote the applications of dynamic control in the chemical
processes.17,29,30 For instance, Luyben29 showed the control
schemes for the multiunit heterogeneous azeotropic distillation
for separating the mixture of ethanol and water with benzene as
the entrainer. Wei17 gave an ecient control structure of the
PSD for separating the mixture of dimethyl carbonate and
methanol with the large feed ow and feed composition
disturbances. In addition, the dynamic control of the divided
wall column attracts great attention due to its investment and
2015 American Chemical Society
November 6, 2014
January 9, 2015
January 19, 2015
January 19, 2015
DOI: 10.1021/ie505024q
Ind. Eng. Chem. Res. 2015, 54, 16461655
Article
Figure 1. Temperature proles and temperature slope value plots of two columns.
Figure 2. Basic temperature control structure for the PSD process without heat integration.
DOI: 10.1021/ie505024q
Ind. Eng. Chem. Res. 2015, 54, 16461655
Article
TC1
T1,33
QR1
376.2476.2 K
010.951 GJ/h
2.27
5.40 min
0.71
11.88 min
TC2
T2,18
QR2
286.2386.2 K
04.489 GJ/h
32.01
3.00 min
10.01
6.60 min
partial integration
full integration
T1,33
QR1
376.2476.2 K
010.951 GJ/h
2.76
4.80 min
0.86
10.56 min
T1,33
QR1
376.2476.2 K
010.951 GJ/h
3.72
4.80 min
1.16
10.56 min
T2,18
RR2
286.2386.2 K
05.980
58.36
21.00 min
18.24
46.20 min
T2,31
RR2
290.2390.2 K
06.817
21.84
10.20 min
6.82
22.44 min
DOI: 10.1021/ie505024q
Ind. Eng. Chem. Res. 2015, 54, 16461655
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2 min
3 min
4 min
889.80
6.00 min
278.06
13.2 min
345.98
11.40 min
108.12
25.08 min
70.18
22.20 min
21.93
48.84 min
Figure 3. Dynamic responses for the basic control structure for the
PSD without heat integration: feed ow rate and feed composition
disturbances.
Figure 4. Composition/temperature cascade control structure for the PSD process without heat integration.
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Figure 6. Improved composition/temperature cascade control structure for the PSD process with partial heat integration.
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DOI: 10.1021/ie505024q
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Figure 8. Improved pressurecompensated temperature control structure for the PSD with full heat integration when stage 31 in the LPC is selected
as the control stage.
DOI: 10.1021/ie505024q
Ind. Eng. Chem. Res. 2015, 54, 16461655
Article
ASSOCIATED CONTENT
S Supporting Information
*
AUTHOR INFORMATION
Corresponding Author
*E-mail: yinglongw@126.com.
Notes
ACKNOWLEDGMENTS
Comments and suggestions from two anonymous reviewers
and Professor William L. Luyben are gratefully acknowledged.
Financial support from National Natural Science Foundation of
China (Project 21306093) is gratefully acknowledged.
4. CONCLUSIONS
In this work, dynamic controls of PSD processes without and
with heat integration for separation of an azeotropic mixture of
75 mol % THF and 25 mol % methanol are simulated using
Aspen Plus Dynamics. The results show that the HPC can be
eectively controlled because its temperature prole exhibits a
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NOTATION
HPC = high pressure distillation column
Kc = gain of controller
LPC = low pressure distillation column
PSD = pressure swing distillation
PC1, PC2 = pressure controller of the HPC, LPC
QR = reboiler duty
QR/F = reboiler duty/molar ow rate of feed
RR = reex ratio
TC1, TC2 = temperature controller of the LPC, HPC
THF = tetrahydrofuran
I = integral time of controller
DOI: 10.1021/ie505024q
Ind. Eng. Chem. Res. 2015, 54, 16461655
Article
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