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Due Date
23 December 2013
rd
Date Submitted
23rd December 2013
MATRIC No
1310182
SURNAME
Parikh
FIRST NAME(S)
Nilay
ENM202 Facilities
ASSIGNMENT TITLE
Mike Robinson
LATE DATE
I confirm: (a) That the work undertaken for this assignment is entirely my own and that I have
not made use of any unauthorised assistance.
(b) That the sources of all reference material have been properly acknowledged.
[NB: For information on Academic Misconduct, refer to
http://www.rgu.ac.uk/academicaffairs/assessment/page.cfm?pge=7088]
Signed
Markers Comments
Marker
Grade
Table of Contents
1.
2.
Introduction ............................................................................................................. 5
2.1.
2.2.
2.3.
2.4.
2.5.
3.
Assumptions ............................................................................................................ 7
4.
Option 1 ............................................................................................................ 8
4.2.
Option 2 ............................................................................................................ 8
4.3.
Option 3 ............................................................................................................ 8
5.
6.
7.
8.
8.2.
8.3.
8.4.
Decommissioning ........................................................................................ 19
8.5.
9.
Decommissioning ................................................................................................ 20
10.
Conclusion .............................................................................................................. 22
11.
References ............................................................................................................. 23
1. Executive Summary
This report evaluates the offshore field development options for the
Gazelle field to drill water injection and disposal wells. Three options were
identified and categorised based on development cost. Development plan
was selected after considering technical and economic analysis. Report
also includes decommissioning of the recommended option.
The option selected for water injection consists of using Floating
Production Storage and Offloading for oil and water handling with the
Capital investment of $ 902 mm with a return of $ 16937 mm at the end
of 12 years.
2. Introduction
Gazelle Offshore oil field is producing oil for six years and the production
has shift off-plateau with increasing water-cut. Plan is to drill water
injection wells to shift the oil production to present plateau rate.
Development plan includes drilling of six injection and four disposal wells.
Produced Oil from Gazelle field is transported to refinery Fort Thompson
located approximated 200 km south west of the field. Plan is to re-inject
some produced water into an upper horizon within the field.
According to the present configuration all the gross production is routed
through floating storage unit (FSU) from where oil is transported to
refinery via shuttle tankers. Present field configuration was designed for
no water production and current FSU is nearing its life after three years,
thus requires re-development of the field.
From the following information, options for Gazelle offshore oil field
development plan for developing water injection and handling system is
laid out. Selection of the recommended plan is based on Capital
Expenditure (CAPEX), Operating Expenditure (OPEX) and the flow
assurance issues.
2.1.
Present Configuration
Currently there are two 50% trains each with 2 stages of 2-phase
separation on steel jacket in 100 m water depth and oil de-hydration
process depends on surge vessel to meet and tanker specifications. Oil is
metered prior to offloading.
Gas from the High Pressure separator and Low Pressure separators is
compressed and conditioned for use as fuel gas, gas from the surge
vessel plus any excess is flared. Produced water is allowed to settle in the
FSU tanks prior to overboard discharge.
2.2.
Gazelle field is located 45km from the nearest landfall to the North West.
Field characteristics
Gazelle Upper
Gazelle Deep
Reservoir depth
Oil water contact:
Bubble-point:
Initial Gas oil ratio:
Initial pressure:
Light, sweet crude
Expectation STOOIP
10,000 ft
10,200ft
3,800 psia
450 scf/bbl
5000 psia
360 API.
300 mmbbl
12,000 ft
12,400 ft
3,800 psia
500 scf/bbl
6100 psia
360 API
450 bbl
2.3.
Production Forecast
Decline
Net Oil kbpd Water Cut %
75
15
56
71.7
42
20.9
32
24.6
24
29.1
18
34.3
13
40.5
10
47.8
8
56.4
6
66.5
4
78.5
3
92.6
Water Injection
Net Oil kbpd
Water Cut %
75
15
76
14
74
16
70
18
69
21.8
70
26.4
63
31.9
57
38.6
51
46.7
46
56.5
41
68.4
37
82.7
2.4.
Other operators have exploration license and are 50-75 km in the east of
Gazelle field. Depending upon the success of exploration wells, operators
are currently evaluating development plans.
3. Assumptions
Produced gas will be used up as fuel gas for turbines and utilities and
there is enough power generation for run the facility.
All facilities are readily available in the market and when required are
installed on the platforms.
All the required wells are drilled within one year and shuttle tanker is
still in use till the pipeline is laid out.
4. Development Options
4.1.
Option 1
Option 2
Development
plan
includes
decommissioning
of
existing
FSU
and
Option 3
Development
plan
includes
decommissioning
of
existing
FSU
and
HP -2 Stage
Separator
STEEL JACKET
Fluids
Gas
LP -2 Stage
Separator
Booster
pumps
Hydrocyclones
Oil
Oil
Gravity
segregation
SegeSegra
Effluent
Liquid
Oil+Water
HP &
LP
comp
Oil
Gas
Disposal
Wells
Water
Injection
Desalter
FSU
Fort
Thompson
Shuttle
MOL
Pump
Storage
5. Flow Schemes
10
Effluent
HP -3 Stage
Separator
STEEL JACKET
Fluids
Gas
Effluent
LP -3 Stage
Separator
Booster
pumps
Effluent
Coalescer
Hydrocyclones
Oil
Oil
Oil
Disposal
Wells
Water
Injection
Desalter
Fort
Thompson
Pipeline
MOL
Pump
Storage
JACK-UP PLATFORM
HP &
LP
comp
Oil
Gas
11
Effluent
HP -3 Stage
Separator
STEEL JACKET
Fluids
Gas
Effluent
LP -3 Stage
Separator
Booster
pumps
Effluent
Coalescer
Hydrocyclones
Oil
Oil
Oil
HP &
LP
comp
Oil
Gas
Disposal
Wells
Water
Injection
Desalter
FPSO
Shuttle
via SBM
Fort
Thompson
MOL
Pump
Storage
6. Economic Evaluation
Table shows the cash flows for all the options and option 2 and 3
provides the most the return on investment. Cost to drill a barrel of oil
for all the option is as follows:
cum
oil
$mm
106
cum
CAPEX
$mm
100
cum
OPEX
$mm
1036
10.71
266
1013
1962
11.18
266
1283
1748
11.39
266
902
2122
11.36
$/bbl
From the following cash flow it clearly states that, there would be more
return from the field if the water injection is carried out.
12
13
Table 2 : Economic Evaluation for Decline curve
14
Table 3 : Economic Evaluation for Option 1
15
16
Hydrates
Option 1
Option 2
Option 3
Mitigations
There are
chances of
hydrate
formation
in export
pipeline
Scales
Slugging
Sand
Apart from
the flowline, sand
can also
deposit in
export
pipeline
Corrosion
Corrosion of
production and water
injection flow-lines
It is also
found in
export
pipeline
17
8. Critical Analysis
8.1.
Economic Analysis
cum
CAPEX
($mm)
100
1013
cum
OPEX
($mm)
1036
1962
1283
1748
16930
902
2122
16937
Option 2 has high CAPEX - low OPEX and vice versa for option 3 but both
the options will gives same return over the period of 12 years and so the
selection of the development choice will be based on the other factors.
8.2.
Platform Stability
18
Decommissioning
Evaluation the above the criteria will narrow down the selection of the
recommended option and it is shown in the below table:
Criteria
Option 1
Economic Analysis
Platform Stability
Transportation
and
Option 2
Option 3
Recommended
Recommended
Recommended
Recommended
Recommended
Recommended
Recommended
Recommended
Flow Assurance
Decommissioning
From the above evaluation Option 1 and 3 are recommended but Option
1 is ruled out from the economic point of view and moreover there would
be a lapse in production for one year, so Option 3 is recommended which
is replacing FSU with FPSO.
19
9. Decommissioning
Decommissioning of the installation would be carried out at the end of 12
years. Decommissioning of steel jacket and FPSO will be carried out
according to the following process with environmental regulations.
FPSO
SBM and FPSO would be towed to the shore and would be placed
elsewhere, since it would remain in working condition.
Well Plugging
Before the
instruments are retrieved prior to plugging the well and residual oil
is removed by brine. [Iyalla. I, 2013]
Plug 3- the surface plug typically 250 ft. below the mud-line
Well heads and Dry Christmas tree would be removed and flow-lines will
be flushed and abandoned in-situ.
Conductor removal
After the plugging of the wells, Conductors below the mudline are
removed with the help jacks.
Topside Removal
Removal of the topside modules will be carried out in the reverse process
of the installation and it would be transported to the shore.
Steel Jacket
The steel jacket will be cut at the legs and transported to shore where it
will be refurbished or recycled. Diamond wire cutting system will be used
to cut the jacket.
Umbilical
20
Subsea installations
Installation
Plan
Subsea wellheads
Subsea manifolds.
21
10. Conclusion
From the analysis performed, for Gazelle offshore field development
Option 3 is the best suited which gives a profit of $ 16937 mm with the
investment of $ 902 mm. So FPSO will be used to inject water for
obtaining required pressure to produce oil. Oil will be exported to Fort
Thompson by shuttle Tanker via SBM and water will be injected through
booster pumps.
22
11. References
Iyalla.
I,
2013.
Class
lectures,
ENM
202.[Lecture
notes].
at:
http://subsites.bp.com/caspian/ACG/Eng/Phase3_v2_nov_04/05%
20Ch05_0904/05%20Chapt%205%20PD%20Section%205.5%20Process_ENG
_FINAL_Oct%2004.pdf [Accessed: 19 Dec 2013].
[online]
Available
at:
http://www.kosmosenergy.com/eias/Jubilee_Field_EIA_Chapter_8
_23Nov09.pdf [Accessed: 20 Dec 2013].
Pipelineandgasjournal.com.
Solutions
Pipeline
&
2013.
Gas
Integrated
Journal.
Flow
[online]
Assurance
Available
at:
23
24