Beruflich Dokumente
Kultur Dokumente
Ege University, Graduate School of Natural and Applied Sciences, Inonu Cad. No:656 D.10 F. Altay-Ukuyular, Bornova, Turkey
Ege University, Faculty of Textile Engineering, Bornova, Izmir, Turkey
art ic l e i nf o
a b s t r a c t
Article history:
Received 28 October 2015
Received in revised form
17 March 2016
Accepted 19 March 2016
It has been seen that the approaches related to green-manufacturing have signicant role in textile
industries upon improvement of awareness on environmentally friendly point of view.
Environmental impacts of the material should be taken into consideration for improving new textile
structures. Materials should be composed of environmentally friendly raw material and the harmful
emissions of whole production processes should be limited, while the material should be easily disposable with no detrimental effects on the environment after use.
The aim of this study is to develop textile structures which have sustainable, environmentally friendly
and functional characteristics. Antibacterial knitted fabrics have been improved in this study. Raw materials were selected among environmentally friendly new generation bers. PLA (Polylactic acid), lyocell
and chitosan bers were mixed, the single jersey knitted fabric composed of 80% PLA 15% Lyocell 5%
Chitosan having thickness of 30/1 were produced. Production processes which minimize harmful
emissions to the environment were used. Antibacterial efciency of the designed fabric was tested according to AATCC100. In addition, biodegradation of the improved knitted fabric was tested in soil burial
test under standardized laboratory conditions for a dened test period of 4, 12 and 24 weeks. After soil
burial test, the ecotoxicological assessment of soil was performed with plants growth test.
& 2016 Elsevier B.V. All rights reserved.
Keywords:
Green manufacturing
Textile bers
Biodegradation
Soil burial test
Antibacterial activity
1. Introduction
Textile industry is one of the most complicated industries
among the manufacturing industries which gathers the agricultural, chemical ber, textile, apparel, retail, service and waste
management sectors (Beton et al., 2006).
Sustainable development involves economic development, social development and environmental protection (UN General Assembly, 2005). The unfavorable impact of chemicals is one of the
environmental concerns regarding sustainable development in
addition to greenhouse gas emissions, depletion of water and resources, and acidication etc. (Ross, 2015).
Awareness on the health and environmental impact caused by the
use of hazardous chemicals in the textile industry is increasing. In order
to assess and reduce the exposure of people and nature to detrimental
chemicals, practical tools are needed (Beton et al., 2006; Dahllf, 2003;
World Business Council for Sustainable Development, 2012).
Abbreviations: PLA, Polylactic acid; LCA, Life cycle assessment; LCI, life cycle inventory; LCIA, life cycle impact assessment; PES, Polyester; S. aureus, Staphylococcus
aureus; S. epidermidis, Staphylococcus epidermidis; MRSA, Methicillin-resistant Staphylococcus aureus; E. coli, Escherichia coli; P. aeruginosa, Pseudomonas aeruginosa;
K. pneumoniae, Klebsiella pneumoniae; C. albicans, Candida albicans
n
Corresponding author.
E-mail address: Emelly73@hotmail.com (E. Alay).
http://dx.doi.org/10.1016/j.scp.2016.03.001
2352-5541/& 2016 Elsevier B.V. All rights reserved.
Life cycle assessment (LCA) is a tool that evaluates the environmental effects associated with the full life cycle of products
or production systems (Beton et al., 2006; Dahllf, 2003).
The life cycle impacts of the textile garments are analyzed in
four phases. These are production and processing, distribution, use
and end-of-life.
The production and processing phase is the most efcient
phase regarding the use of natural bers due to the fact that land
and fertilizers are required during cultivation period which impacts eutrophication, agricultural land occupation and natural land
transformation. Water or energy consumption and characteristics
of raw materials have signicant importance in production and
processing phases alongside wastewater generation and its contamination (Beton et al., 2006; Cleaner Production Institute, 2009).
Impacts of energy and water consumption which induce fossil
fuel depletion, climate change, ozone depletion, photochemical
oxidant formation and etc. are at the high level along with the
value chain of textile products. The use phase includes washing,
tumble drying and ironing. The detergent and the energy used
during the washing process have provided signicant contribution
particularly to the toxicity indicators related to human beings and
water ecosystems. Therefore, potential consequences of the effect
on freshwater and marine toxicity occur on ecosystem diversity.
On the other hand, the use phase is more important than
the production and processing phase because of high water
40
Austria)
AG/Switzerland)
2.2. Methods
Environmentally friendly new generation bers like PLA
(Polylactic acid), lyocell and chitosan bers were blended and
single jersey knitted fabric composed of 80% PLA 15% Lyocell 5%
Chitosan, having thickness 30/1 was produced. The fabric created
has antibacterial efciency because of chitosan bers characteristic. The bers were blended and spun with a yarn which consists
of 80% Polylactic acid ber 15% Lyocell 5% Chitosan. After, single
jersey knitted fabric weighing 121 g/m2 and having thickness of
30/1 was produced.
Firstly, the bers were mixed in blowing machines (Marzoli
and Trtzschler-C-058-01) and ber orientation was ensured in
carding machine (Trtzschler-DK 903) and drawing machine
(Trtzschler-HS 1000-Trtzschler HSR 1000). Following that,
bands were bent and slivers were obtained on yer frame (Zinser,
668), while yarns having thickness of 30/1 were produced using
spinning machine (Zinser, 351). Finally, the yarns were winded on
bobbin machine (Schlafhorst 338) and xation treatment was
applied on them.The yarn production parameters presented
41
Table 1
The yarn production parameters.
Yarn production parameters
Carding machine (Ne)
Drawing machine (I. Passage)
Doubling
Drawing machine (II. Passage)
Doubling
Flyer frame
Twist coefcient (m)
Spinning machine
Twist coefcient (m)
Drawing
0.100 Ne
0.115 Ne
8
0.120 Ne
8
0.80 Ne
36
30/1
850
38.98
Density
(cm)
11*17
121
399
3.33
42
Table 3
The results of antibacterial and antifungal activity applied on improved fabric.
% reduction
S. aureus
S. epidermidis
MRSA
E. coli
P. aeruginosa
K. pneumoniae
C. albicans
99.74
97.83
99.97
14.29
25.58
9.09
31.11
43
44
Fig. 2. The visual evaluation of degradation behavior of the improved fabric and the control fabric.
Table 4
Comparison of mass loss of improved fabric and control sample after incubation
periods.
Soil burial time
4 weeks
12 weeks
24 weeks
Improved fabric
(%85PLA%15Lyocell%5Chitosan)
56
62
99.4
11
21.1
49.2
Table 5
Cress test (7 days) with control soil and soil after contact with test sample.
Samples
Control soil 38
Burial soil
31
81.6
Biomass
dry weight
(g)
Biomass
weight rate
(%)
1.870
1.394
74.5
93.1
Biomass
dry weight
(g)
Biomass
weight rate
(%)
1.185
1.170
98.7
45
Acknowledgments
The authors would like to thank to Republic of Turkey, Ministry
of Science, Industry and Technology and Sun Textile R & D Center
for their support (Stz 1099/2011-2).
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