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PD Digital Output
AADvance System
Product Description
Digital Output
Number: 553558
Issue: 1.0
Date: 10 June 2008
PD Digital Output
.......1
AADvance System
PD553558 Digital Output
AADvance System
PD Digital Output
Digital Output
Introduction
The Digital Output interface consists of a combination of Digital Output Modules and Digital Output
Termination Assemblies.
Each Digital Output Module is an 8 channel isolated module which plugs into a single position of the
I/O Base Unit and a matched Termination Assembly. Digital Outputs can be configured as Simplex or
Dual by selecting the appropriate Termination Assembly and the number of Digital Output modules.
Termination Assemblies provide termination for input channels and mate with a Digital Input Module.
The field connections are made at the marshalling terminals, then to the terminal bock connectors on
the Termination Assembly.
The modules covered by this Product Description are:
Issue A: 20/03/2008
PD Digital Output
.......3
AADvance System
PD553558 Digital Output
Issue Record
Issue
Number
Date
Revised
by
Technical Check
Authorised by
9th June
2008
SB/RMG
Nick Owens
P. Stock
Modification
AADvance System
PD553558 Digital Output
Disclaimer
This document is based on information available at the time of its publication; however, the document
contents are subject to change from time to time. After each update and release a new issue number
is recorded in the Issue Record page and is also shown at the foot of each page. The reader should
contact ICS Triplex Technology Ltd. Technical Support via e-mail (support@isctriplex.com) to check if
you have the latest version of this publication.
The information contained in this publication does not intend to cover every possible detail about the
installation, operation, or maintenance of a control system installation. The reader should refer to their
own (or supplied) system safety manual, installation instructions, and operator/maintenance manuals.
Precautionary Information
WARNING
Warning notices call attention to the use of materials, processes, methods, procedures or limits which
must be followed precisely to avoid personal injury or death.
CAUTION
Caution notices call attention to methods and procedures which must be followed to avoid damage to
the equipment.
NOTES
Notes point out to users important facts about the product.
WARNING
MAINTENANCE
MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL, OTHERWISE
PERSONAL INJURY OR DEATH, OR DAMAGE TO THE SYSTEM MAY BE CAUSED.
CAUTIONS
The module PCBs contains static sensitive components. Static handling precautions must be
observed. DO NOT remove the module housing or touch exposed connector pins. Return any
damaged units to your supplier.
Most electronic equipment is influenced by Radio Frequency Interference (RFI). Caution should
be exercised with regard to the use of portable communications equipment around such
equipment. Signs should be posted in the vicinity of the equipment cautioning against the use
of portable communications equipment.
AADvance System
PD553558 Digital Output
Table of Contents
INTRODUCTION ......................................................................................................................................3
1. ARCHITECTURE ................................................................................................................................8
1.1. Simplex ........................................................................................................................................8
1.2. Dual .............................................................................................................................................8
1.3. Triple ............................................................................................................................................8
1.4. Digital Output Configuration ........................................................................................................9
1.5. Recommended Digital Output Field Loop Circuits ......................................................................9
1.5.1. Digital Output (Simplex or Dual) Field Loop Circuit ..........................................................9
2. 9451 DIGITAL OUTPUT MODULE ...................................................................................................10
2.1. 9451 Hardware ..........................................................................................................................11
2.2. Part Number ..............................................................................................................................11
2.3. Technical Overview ...................................................................................................................12
2.4. Installation Procedure................................................................................................................13
2.5. Module Set-Up and Configuration Data ....................................................................................13
2.6. Trouble Shooting _ About Fault Indications ..............................................................................13
2.6.1. Module Faults ..................................................................................................................14
2.6.2. Channel Faults ................................................................................................................14
2.6.3. System Faults..................................................................................................................14
2.6.4. Field Faults ......................................................................................................................14
2.6.5. User Application Fault Indications and Logging..............................................................14
2.6.6. Digital Output Module Status Indications ........................................................................15
2.7. Repair ........................................................................................................................................16
2.8. Maintenance ..............................................................................................................................16
2.9. Specifications.............................................................................................................................16
3. DIGITAL OUTPUT 8 CHANNEL TERMINATION ASSEMBLIES .....................................................18
3.1. Introduction ................................................................................................................................18
3.2. Description.................................................................................................................................19
3.2.1. Hardware .........................................................................................................................19
3.2.2. Part Numbers ..................................................................................................................20
3.2.3. Replacement Parts..........................................................................................................20
3.2.4. Technical Overview .........................................................................................................21
3.3. Installation Procedure................................................................................................................22
3.3.1. Field Connections............................................................................................................23
3.3.2. Set-up and Configuration ................................................................................................24
3.4. Servicing ....................................................................................................................................24
3.4.1. Trouble Shooting .............................................................................................................24
3.4.2. Repair Procedure ............................................................................................................24
3.5. Specifications.............................................................................................................................25
AADvance System
PD553558 Digital Output
Figures
Figure 1 Simplex Configuration ................................................................................................................8
Figure 2 Example Dual Configuration ......................................................................................................8
Figure 3 Example TMR Configuration ......................................................................................................9
Figure 4 Digital Output Field Loop Circuit ................................................................................................9
Figure 5 9451 Digital Output Module Front Panel View......................................................................11
Figure 6 9451 Block Functional Diagram ...............................................................................................12
Figure 7 9851 Simplex Digital Output Termination Assembly................................................................19
Figure 8 9852 Dual Digital Output Termination Assembly .....................................................................20
Figure 9 9851 Simplex Output Connections ..........................................................................................21
Figure 10 9852 Dual Output Connections..............................................................................................22
Figure 11 Termination Assembly Installation .........................................................................................23
Figure 12 Digital Output Termination Assembly Field Wiring ................................................................24
Tables
Table 1 Part Number ..............................................................................................................................11
Table 2 Installation Procedure................................................................................................................13
Table 3 Module Status Indications .........................................................................................................15
Table 4 Digital Output Module Specifications ........................................................................................17
Table 5 Termination Assembly Part Numbers .......................................................................................20
Table 6 Replacement Part Numbers ......................................................................................................21
Table 7 Termination Assembly Installation Procedure..........................................................................23
Table 8 Trouble Shooting .......................................................................................................................24
Table 9 Repair Procedure ......................................................................................................................25
Table 10 Digital Output Termination Assembly Specifications ..............................................................26
AADvance System
PD553558 Digital Output
1. Architecture
The system architecture allows a scalable system to be configured using standard modules. Modules
and processors can be configured in Simplex, Dual or Triple arrangements, although output modules
are normally Simplex or Dual. Input and Output modules meet SIL 3 requirements as a single module
but are fitted in multiples to provide fault tolerance. Two Processor Modules must be fitted to achieve
SIL 3 and, if one of the Processors fails, then it must replaced within the Mean Time To Repair
(MTTR).
1.1. Simplex
An example configuration is shown in Figure 1. Each module will fail safe on the first detected fail
danger fault and the process will shutdown.
1.2. Dual
An example configuration of dual input module and processor and single output module is shown in
Figure 2. An input module and/or processor will degrade to 1oo1D on first detected fail danger fault.
The processor must be replaced within the Mean Time To Repair (MTTR). An output module will fail
safe on first detected danger fault.
1.3. Triple
The configuration in Figure 3 shows triple input and processor and fault tolerant output. The input
modules and/or the processors will degrade to 1oo2D on the first module fault with no time limit to
repair. The input modules will degrade to 1oo1D on a second module fault with no time limit to repair.
The processor modules will degrade to 1oo1D on second module fault and must be replaced within
the MTTR.
The output modules will degrade to 1oo1D on first detected fail danger fault. The faulty module must
be replaced within the MTTR.
AADvance System
PD553558 Digital Output
AADvance System
PD553558 Digital Output
Features
8 isolated output channels per module
Fail-safe design and operation
Suitable for simplex and dual redundant connections for fault tolerant applications
Independent galvanically isolated system input commands and response signals
Dual series output switches with overload protection in each channel
Voltage and current monitoring on each channel and reverse current protection
Short circuit and open circuit line fault detection for on and off channels
Dual redundant field power feed capabilities without the need for external diodes
Module replacement in the dual configuration without live system interruption or relearning
AADvance System
PD553558 Digital Output
2.1. 9451 Hardware
The 9451 Digital Output Module (shown in Figure 5) is a 110 x 155 x 42 mm module enclosed in grey
flame-retardant plastic. The module is mounted onto an I/O Base Unit and a Termination Assembly,
where it is held in position by a locking screw, accessible from the front panel. The front panel of the
module carries a set of LEDs, by which the operator can determine the health of the Output Module
itself and the channels it controls.
Description
24Vdc Digital Output Module, 8 Channel
Table 1 Part Number
AADvance System
PD553558 Digital Output
2.3. Technical Overview
AADvance System
PD553558 Digital Output
The module has a range of self-checking functionality. Short circuit and open circuit line monitoring is
provided on all outputs. In addition, the 9110 Processor Module initiates a test sequence on each
output channel, checking for stuck-on and stuck-off conditions on the output switch pairs.
Internal diagnostics carry out ongoing functionality checks, ensuring that the output channel command
data is correctly transferred to the output. A visual display of the module health and individual channel
status is provided on the front panel LEDs.
Step
Task
1.
Check the polarisation keys on the module match the ones on the Termination
Assembly.
2.
Insert the I/O Module on to the Base Unit and Termination Assembly connectors and
push the module downwards until the connectors are fully mated.
3.
Turn the locking pin on the module front panel to the lock position.
4.
The I/O Module will now enter the start up sequence during which the module will
educate and provide the following status indications:
5.
Healthy
Ready
Run
Off
Channel 1 - 8
Off
If the module start-up sequence does not start automatically. Press the Fault Reset
button on the Processor Module(s).
Note: An automatic start-up command can be set-up in the application software.
6.
7.
The start up sequence will complete and the I/O Module will go on-line with the following
status indications:
Healthy
Green
Ready
Green
Run
Green
Channel 1- 8
If the module fails to educate and go on-line, refer to the Trouble Shooting Section.
Table 2 Installation Procedure
AADvance System
PD553558 Digital Output
2.6.1. Module Faults
A Module fault is indicated when a detected fault is isolated to the hardware of a specific module. The
Healthy LED turns red on the faulty module and, if it is an I/O module that is faulty, then the System
Healthy LED on the processor also turns red.
AADvance System
PD553558 Digital Output
2.6.6. Digital Output Module Status Indications
The module front panel LED indications are described in Table 3.
Indicator
Healthy
Status
Description
No power
Power-up/reset in progress
Processor is ON-LINE with a module fault
present
Processor is OFF-LINE
Ready
GREEN
Flashing
GREEN
Start-up is in progress
No power
Power-up/reset in progress
Processor is OFF-LINE
Run
RED
GREEN
Flashing
GREEN
No power
Power-up/reset in progress
Module is OFF-LINE
RED
GREEN
Channel 1 8
Input is OFF-LINE
RED
GREEN
Channel input is ON
AMBER
AADvance System
PD553558 Digital Output
2.7. Repair
This module cannot be repaired. It must be replaced.
2.8. Maintenance
This module requires diagnostics tests to be run at specified intervals. These tests are generated by
the application running the controller.
2.9. Specifications
Attribute
Value
Electrical Specification
Number of Output Channels
250Vdc
Maximum Withstand
1.5kV dc
Output Voltage
Operating field supply voltage
0 to +50Vdc
1 to +60Vdc
Nominal Range
18 to 36Vdc
Output Current
1A continuous
50k
400m
0.5Vdc
10mA
5k
Power Consumption
1ms
Self-Test Interval
Continuous
1.5A
Fusing
Intrinsic Safety
Fails Safe
Circuit Type
1oo1D, 1oo2D
Mechanical Specification
Dimensions (H x W x D)
Weight
290g
AADvance System
PD553558 Digital Output
Attribute
Casing
Value
Plastic, non-flammable
Environmental Specification
Temperature:
Operating
20C to 70C
40C to 70C
Humidity
Operating
Vibration
Functional Stress
5Hz to 9Hz
Continuous
1.7mm amplitude
Occasional
3.5mm amplitude
Withstand
Acceleration
Endurance
Acceleration
Shock
10Hz to 150Hz
0.1g in 3 axes
10Hz to 150Hz
0.5g in 3 axes
15g peak, 11ms duration, sine
Altitude
Operating
0 to 2000m
Transport
0 to 3000m
This equipment must not be transported in
unpressurised aircraft flown above 3000m
EMI
AADvance System
PD553558 Digital Output
A 9851 Simplex Termination Assembly that provides termination for 8 isolated digital
output channels and mates with a single 9451 Digital Output Module. This arrangement
provides a 1oo1D output.
A 9852 Dual Termination Assembly that provides termination for 8 isolated digital output
channels and mates with two 9451 Digital Output Modules. This arrangement provides a
1oo2D output.
FEATURES
A 9851 or 9852 Termination Assembly has the following features:
Provides connections for 8 output channels
Industry standard field device connections
24Vdc operation
Provides a fused field voltage supply to the module
AADvance System
PD553558 Digital Output
3.2. Description
3.2.1. Hardware
The 9851 Simplex Termination Assembly (Figure 7) simply routes 8 digital output channels from the
module connector to the field connections at the terminal blocks.
The 9852 Dual Termination Assembly (Figure 8) routes, in parallel, the 8 digital output channels from
the two module connectors to the field connections at the terminal blocks.
The 24V dc field voltages VFIELD 1 and VFIELD 2, used by the output module for the output field
voltages, are connected at the terminal blocks and routed via two replaceable 10A fuses, F1 and F2.
The fuse cover should be closed during normal operation.
AADvance System
PD553558 Digital Output
Description
9851
9852
AADvance System
PD553558 Digital Output
Part Number
3AV201
Description
FS SMF Omni-Block Fuse Holder + 10A Fuse
Table 6 Replacement Part Numbers
AADvance System
PD553558 Digital Output
AADvance System
PD553558 Digital Output
:
Figure 11 Termination Assembly Installation
Step
Task
1.
Insert the retaining clip on the rear of the Termination Assembly into the
slot of the I/O base unit.
2.
Press and slide the Termination Assembly upwards as far as it will go.
3.
Ensure the plastic retaining tab clips over the TA circuit board to secure the
Termination Assembly in position.
Table 7 Termination Assembly Installation Procedure
AADvance System
PD553558 Digital Output
3.4. Servicing
3.4.1. Trouble Shooting
The trouble shooting procedure is shown in Table 8.
Step
Task
1.
A ruptured field supply feed fuse will be indicated on the I/O module Channel LEDs.
2.
3.
Repair the field supply feed and replace the ruptured fuse.
Table 8 Trouble Shooting
Step
Task
1.
2.
Using a fuse removal tool, lever the fuse out of the fuse holder and replace with a new fuse.
AADvance System
PD553558 Digital Output
3.
3.5. Specifications
The specifications for both the 9851 and 9852 Termination Assemblies are shown in Table 10.
Attribute
Value
Electrical Specification
Number of Output Channels
8 Channels
One
9852
Two
Supply voltage
Supply fuses
Output current
Mechanical Specification
Dimensions (H x W)
9851
132mm x 42mm
9852
132mm x 84mm
Environmental Specification
Temperature:
Operating
20C to 70C
40C to 70C
Humidity
Operating
Vibration
Functional Stress
5Hz to 9Hz
Continuous
1.7mm amplitude
Occasional
3.5mm amplitude
Withstand
Acceleration
Endurance
Acceleration
Shock
10Hz to 150Hz
0.1g
10Hz to 150Hz
0.5g
15g peak, 11ms duration, sine
Altitude
Operating
0 to 2000m
AADvance System
PD553558 Digital Output
Transport
0 to 3000m
This equipment must not be transported
in unpressurised aircraft flown above
3000m
EMI
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