Maintenance (I) Course Contents

Chapters
1)

General Knowledge

2)

Objectives
Work Place Safety
Safety Precautions
Hazardous Material Handling

Introduction to Machine Tools

Objectives
Lathe and Types
Milling and Types
Precision Grinding Machines

3)
Introduction to Computer Numerical
Control (CNC)

4)

Tools

5)

Objectives
Historical Background of NC (CNC)
NC Machines
CNC Machines
Advantages and Disadvantages Over Manual Machine
Tools
Objectives
Hand tools
Measuring Devices
Power tools

Test Equipments
Electrical Fundamentals
1) Current, Voltage, Resistance
2) Ohms Law
3) Power Law
4) Scientific Notations
Digital Multimeter
Clamp on Meter

 Ohm-meter
Oscilloscope

6)

Introduction To Maintenance
Objectives
Introduction and Importance
Difference b/w Maintenance, Repair & Overhaul
Types
Store Maintenance and Advantages

7)

Introduction To Mechanical Maintenance

8)

Introduction To Electrical Maintenance

Maintenance (II) Course Contents

Chapters
1)

Machine Tools

Lathe Construction Types and Components

Operations and Uses of Lathe
Milling Construction Types and Components
Operations and Uses of Milling
Operation and Construction of Various Precision
Grinding Machines
Safety Precautions

2)

3)

Computer Numerical Control (CNC)

Introduction to NC (CNC)
Details of NC (CNC)
i)
Software
ii)
Machine Control Unit
iii) Advantages and Disadvantages of CNC
iv) Turning Center
v)
Milling Center
vi) Environmental Issues

Cutting Tools for CNC Machines

4)

Solid Tools
Brazed Tools
Inserted Bit Tools
High Speed Tools
High Carbon Tool Steel

Mechanical Knowledge
Mechanical Power Transmission
Bearings
Piping Systems

5)

6)
7)

8)

Lubrication
General Terms
Types of lubricants
Methods of Application
Lubrication Schedules

Introduction to CAD/CAM
Maintenance

Objectives
Types
a) Unplanned Maintenance
b) Planned Maintenance
i)
Schedule Maintenance
ii)
Preventive Maintenance
iii) Corrective Maintenance
iv) Predictive Maintenance
Objectives Of Preventive Maintenance
Schedule For Maintenance
Maintenance Planning

Mechanical Maintenance

Objectives
Bearings, Gear Boxes, Belts & Chains, Seals, Couplings

9)

Electrical Lubrication
General Requirements
Rules of Electrical Maintenance