Beruflich Dokumente
Kultur Dokumente
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B02
5-Jan-2014
M.Zabihi
M.Zabihi
A.Bodaghi
B01
2-Oct-2013
M.Zabihi
M.Zabihi
A.Bodaghi
Rev.
Date
Description
Prepared
Checked
Approved
SAZ. POI :
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
IFD1
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This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
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Table of Contents
I.
INTRODUCTION ...................................................................................................... 4
IV.
GENERAL .................................................................................................................... 6
ELECTRICAL ............................................................................................................... 7
INSTRUMENTATION ................................................................................................... 7
PIPING ......................................................................................................................... 7
CIVIL ............................................................................................................................ 7
STRUCTURAL STEEL ................................................................................................. 7
EQUIPMENT ................................................................................................................ 8
PAINTING .................................................................................................................... 8
INSULATION................................................................................................................ 8
SPARE PARTS ............................................................................................................ 8
TESTING ..................................................................................................................... 8
PREPARATION FOR SHIPMENT ................................................................................ 8
MECHANICAL.............................................................................................................. 8
PERFORMANCE ......................................................................................................... 9
This document is the property of OWNER. Any unauthorized attempt to reproduce it, in any form, is strictly prohibited.
PROJECT:
I.
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INTRODUCTION
South Yaran oil field is located in Kuzestan province 120KM west of Ahwaz with 20Km
length and 2.5Km width at south part of Yaran oil field.
24 No wells considered at this area consisting of 14 No Sarvak wells, 8 No Fahlian &
Gadvan wells and 2 No appraisal wells for sarvak and fahlian & Gadvan layers with total
estimated output between 50,000 to 60,000 STB/Day.
Flow of wells is transferred to the 2 phase separation unit (Cluster) for separation of gas
from liquids and dehydrating of gas.
The dehydrated gas is transferred to NGL 3200 and the liquids are transferred to Karoon
production plant for further processing.
II.
B02
Definitions
OWNER
CLIENT
CONSULTING ENGINEER
PROJECT
LOCATION
APPROVED
: NIOC
: Petroleum Engineering and development Co. (PEDEC)
: Sazeh Consultants
: South Yaran Petroleum Filed Development (Basic
Engineering)
: Khuzestan Province-120Km west of AHWAZ
: Approved by Client
API RP 520,
IPS-E-PR-460,
IPS-E-SF-860,
PROJECT:
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IPS-G-SF-860,
IPS-E-GN-100,
B31.3
"Process Piping"
B16.5
PROJECT SPECIFICATIONS
Following referenced specifications shall be considered as part of this specification.
SYME-PRBASC-ENPS-BSDE-9005
SYME-MEBASC-ENME-SPEQ-0210
SYME-PRBASC-ENPS-DIPF-0001
Legend And
Diagram
SYME-INBASC-ENIN-SPDE-0001
SYME-INBASC-ENIN-SPDE-0004
SYME-ELBASC-ENEL-LILS-0001
SYME-ELBASC-ENEL-CIDE-0001
SYME-INBASC-ENIN-DWIC-0001
Symbols
Process
Flow
SYME-PIBASC-ENPI-CIDE-0001
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SYCV-CVBASC-ENCV-DCDS-0001
B02
SYCV-STBASC-ENSO-CIDE-0001
B02
SYME-PIBASC-ENPI-SPPA-0001
Painting Specification
SYME-PIBASC-ENPI-SPDE-0001
Insulation Specification
2. SCOPE OF SUPPLY
Vendor shall supply the followings:
a) Flame front generator and pilot monitoring panel
b) Self-supporting weatherproof enclosure for the panel complete with
necessary anchor bolts, nuts and washers.
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3. PRIORITY OF DOCUMENTS
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4. BASIC REQUIREMENTS
4.1
GENERAL
4.1.1
Flame front generator shall be designed for safe and instance performance under any
condition and positive pilot ignition under adverse weather conditions.
4.1.2
Vendor shall specify, the maximum allowable distance between ignition panel and pilot
burners, and utility requirements (such as fuel gas, compressed air flow rates, and
power consumption) for ignitor package.
4.1.3
The package shall be completely shop assembled and ready for operation when
connected to Purchasers external piping and wiring gland / conduit.
4.1.4
Ignition and control panel with all associated piping, valves, instrumentation and
electrical system shall be enclosed within a self-supporting enclosure. The enclosure
shall be explosion proof housing in accordance with IP 54.
4.1.5
Numbers of pilot burners to be ignited and available utilities are specified on data sheets
& DESIGN BASIS.
4.1.6
Ignitor package shall be suitable for outdoor installation and exposed to direct sun
radiation (82 Deg. C) without loss of performance. Provision shall be made to protect the
equipment within package limits against overheating.
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4.1.7
When compressed air is not available, self-inspiriting ignition system shall be furnished,
utilizing fuel gas to inspirited air in to a venture mixer on the ignition line.
4.1.8
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4.2
ELECTRICAL
4.2.1
4.2.2
Purchaser will provide a 400 V, 3 Phase, 50 Hz, feeder at the delivery limits of packaged
unit. Vendors supply shall include 110 VAC and 24 VDC supply through suitable
transformer and 1 + 1 (redundant) rectifier unit with all necessary protections and
distribution for the packaged unit consumers. All components and execution indicated
above shall be performed and furnished by vendor.
4.2.3
Power supply of packaged panel instruments and solenoid valve shall be 110 VAC, 50
Hz.
4.3
INSTRUMENTATION
4.3.1
4.3.2
The ignition and control panel shall be equipped with temperature indicators to
continuously check the pilot state. Vendor shall provide pilot failure switch for the event
of failure of one or more pilots.
4.3.3
Provision for pilot failure display in the process control room shall be made by
providing normally closed dry contacts on the ignition and control panel, which can be
powered by 24 volts DC from Purchaser`s relay panel located in the control room.
4.3.4
All instruments within package limits shall be pre-wired, pre-assembled, and terminated
to suitable terminal strips for connection to incoming extension wires.
4.3.5
Individual pressure indicators shall be provided for compressed air and fuel gas feed
lines within package limits.
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4.4
PIPING
All piping required for the interconnections between the supplied equipment and the
package boundary line shall be supplied by vendor. Where preassembling is not
practicable prefabricated piping will be supplied as loose items.
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4.5
CIVIL
4.6
STRUCTURAL STEEL
In order to allow a complete installation and safe access to all supplied equipment,
valves and instrumentation, the supply shall include:
In addition the supply shall include: Anchor bolts, templates, nuts, gaskets, etc.
PROJECT:
4.7
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EQUIPMENT
Equipment materials shall meet the requirements of the project specifications and the
equipment data sheets.
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4.8
PAINTING
Painting including finish coat shall be in accordance with project specification SYMEPIBASC-ENPI-SPPA-0001. Vendor shall get purchasers approval for final coating
color before painting.
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4.9
B02
INSULATION
Insulation at shop for all skid mounted equipment, where required (if any) supply of all
material necessary for insulation for interconnecting piping (if any)
4.10
SPARE PARTS
4.10.1 Spare parts for erection, pre-commissioning, commissioning, and start up shall be
shall be recommended by vendor.
4.10.2 Vendor shall submit 2 years spare parts list with unit price during bid stage and this price
shall be valid for 6 months after purchases order.
4.10.3 Two years operational spare parts shall be ordered together with main equipment /
package.
TESTING
Piping within package limit shall be hydrostatically tested according to ASME B 31.3
standard.
5.2
5.2.1
The equipment shall be given a coat of the manufacturers standard paint. Exterior
machined surfaces shall be coated with a suitable rust preventive compound.
5.2.2
Flanged openings shall be provided with metal closures, rubber gaskets and four fulldiameter bolts. Threaded openings shall be provided with steel caps.
5.2.3
The equipment shall be suitably packed for overland and sea transportation and 18
months storage at site conditions. Instruments and other delicate items shall be specially
packed to ensure additional protection during transportation.
MECHANICAL
PROJECT:
6.2
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PERFORMANCE