CHECKING FIXTURE SPECIFICATION & ACCURACY STANDARD

PT. ASTRA DAIHATSU MOTOR

This C/F is :

C/F Illustration

Note :

Model Type C/F

Base Type C/F
Pipe Type C/F

1. Symbol

Symbol

W3R

W2R

C/F material made by Metal ( Steel or Aluminum )

C/F material made by Resin
Datum Surface position
Measuring position (Sugatami)
Datum hole ( Round Pin )

..
Out
B

Datum hole ( Diamond Pin )

Datum Pin direction is vertical with Bansen / Grid line

Datum Pin direction is vertical with Surface Parts

Fix direction datum (Completed with direction name , H , W or L )

Up
Marking line spec
0.1 +0.1/-0
0.2 0.1

b
a

Sample

Means
C/F surface is made from surface (CAD) of :

0.0 mm Levelness

C/F Material

.. .. .. . mm Clearance (3.0 or 5.0 mm according to type of C/F)

a. Base Plate

Steel

Aluminum

b. Inspection block

Resin

Aluminum

c. Section gauge

Steel

Aluminum

d. Section block

Resin

Aluminum

Oversized amount of Parts ( Target / "Mikomi")

2. Accuracy Standard Tolerance of Hole diameter except special mention

1. Grid line & grid line name shall be scribed on the inspection block & Base Plate

Datum hole, Hole installation of Clip,

Others hole

Screw, Grommet & Wiring Harness Clip

For Plug Hole

2. Section Gauge or Detachable locator shall be fixed Taper round type pin (Knok Pin)

+ 0.5

0.1

3. C/F should have its own datum for C/F Accuracy Calibration

- 0.2

4. Inspection block made by resin should have metal reinforcement

3. RH is shown in this Layout, LH is symetrical, except special mention

4. All shim is Detachable type & 3,0 mm thicness except special mention (mikomi)

5. All hole for datum or measurement at resin area should be covered with metal bush

MEASURING DATUM
UA
II

UA
I

UM
01

UM
04

UA
20

UP
RR

OUT

UA
21

PT. MAJ
Date :
Approved

Part Name

C/F

MEMBER,FR SIDE,FR RH/ LH

Checked

Drawed

Agung TH.
Khabib M.
Yes
No
Maker :

SUMAR REV
Rank

PT. Astra Daihatsu Motor

Part No : 57111/2-BZ230-G

Model :

D30D
Mark

Date

Revision Record

P
W
G
A

Job No :

Date :

21- 08 - 2015
Approved

C/F Specification

Checked

Drawed

ADM

Accuracy Standard
DMC

Reviser
Page :

PT. ASTRA DAIHATSU MOTOR

MEASURING POINT

RH ONLY

RH ONLY RH ONLY
14

15

13

12

18

17

16

RH ONLY

RH ONLY

RH ONLY

RH ONLY RH ONLY
1

RH ONLY

18

RH ONLY

RH ONLY
8

LH ONLY
21

4
2

27
20
1

19

LH ONLY

6
RH ONLY

LH ONLY
24

10
RH ONLY

LH ONLY
25

11
RH ONLY

24

22

23

LH ONLY

LH ONLY

Part Name

MEMBER,FR SIDE,FR RH/ LH

Part No :

57111/2-BZ230-G

Model :

D30D
Mark

Date

Revision Record

Reviser

Job No :

P
W C/F Specification
G
Accuracy Standard
A

RING POINT

18

17

RH ONLY

RH ONLY

26

PT. MAJ
Date :
Approved

Checked

Drawed

Agung TH.

Khabib M.

Samsul M.

C/F

MEMBER,FR SIDE,FR RH/ LH

Yes
Maker :

Rank

PT. Astra Daihatsu Motor

Date :

05- 08 - 2015
Approved

C/F Specification

No

Checked

Drawed

ADM

Accuracy Standard
DMC
Page :

CHECKING FIXTURE SPECIFI

PT. ASTRA DAIHATSU MOTOR

MEASURING DATUM
UA
I

UA
II

Datum For L,W, H Direction

ROUND PIN

Fix- H

DIAMOND PIN

Fix- H

STRAIGHT CLAMP

DIAMO

STRAIGHT CLAMP
DETACHABLE

DETACHABLE
Fix- L

Fix- W

Out

M16

15

Fix- W

15

0
.
1

Out

DOWN

DOWN

UA
20

UA
21

Datum For W,H Direction

UM Datum For W Direction

01

Datum For Analisa

UM
04

ROUND PIN

Marking Pin
Off center 0.5

Out

Out

Fr

Up

Part Name

Part No :

MEMBER,FR SIDE,FR RH/ LH

57111/2-BZ230-G

Model :

D30D
Mark

Date

Revision Record

Reviser

Job No :

P
W C/F Specification
G
Accuracy Standard
A

CHECKING FIXTURE SPECIFICATION & ACCURACY STANDARD

Datum For Analisa

DIAMOND PIN

Marking Pin

Off center 0.5

Out

Fr

Datum For W Direction

Out

Up

PT. MAJ
Date :
Approved

Checked

Drawed

Agung TH.

Khabib M.

Samsul M.

C/F
MEMBER,FR SIDE,FR RH/ LH

Yes
Maker :

Rank

PT. Astra Daihatsu Motor

Date :

05- 08 - 2015
Approved

C/F Specification

No

Checked

Drawed

ADM

Accuracy Standard
DMC
Page :

CHECKING FIXTURE SPECIFICATIO

PT. ASTRA DAIHATSU MOTOR

MEASURING ITEMS
1

JOINT WITH 57115,57233 & 53711

2 JOINT WITH 57131

Out

Out

Up

Fr

HOLE FOR DATUM WELDING

5 HOLE FOR DATUM PRESS

9 (2 POINTS)

21x16 RH ONLY

24
10

Out

Fr

Fr

HOLE FOR ED
15 RH ONLY

Out

10

8 HOLE FOR BRAKE TUBE

7 RH ONLY

15
20

12

Out

Out

Fr

Fr
Part Name

MEMBER,FR SIDE,FR RH/ LH

Part No :

57111/2-BZ230-G

Model :

D30D
Mark

Date

Revision Record

Reviser

Job No :

P
W C/F Specification
G
Accuracy Standard
A

KING FIXTURE SPECIFICATION & ACCURACY STANDARD

JOINT WITH 55111

)POINTS 4(

Out

Fr

CLEARANCE HOLE FOR DATUM OF WELDING

13 RH ONLY

Out

Fr

HOLE FOR CLAMP OF A/C TUBE

7

Out

Fr

C/F

MEMBER,FR SIDE,FR RH/ LH

Yes
Maker :

Rank

PT. Astra Daihatsu Motor

Date :

05- 08 - 2015
Approved

C/F Specification

No

Checked

Drawed

ADM

Accuracy Standard
DMC
Page :

CHECKING FIXTURE SPECIFI

PT. ASTRA DAIHATSU MOTOR

MEASURING ITEMS
10

HOLE FOR CLAMP OF A/C TUBE

11 HOLE FOR CLAMP OF BRAKE TUBE

7 RH ONLY

20

15

5 RH ONLY

12

12

Out

Out

comm

Fr

Fr

13 HOLE FOR SUSPENSION MEMBER

14

15

CLEARANCE HOLE FOR UNDER COVER

15

10 RH ONLY
Marking Pin

Up

Out

Fr

16

HOLE FOR EMISSION TUBE

7 RH ONLY

Up

17 HOLE FOR BRACKET OF HARNESS

7 RH ONLY

18

Out

Out

Up

Up
Part Name

MEMBER,FR SIDE,FR RH/ LH

Part No :

57111/2-BZ230-G

Model :

D30D
Mark

Date

Revision Record

Reviser

XZS

Job No :

P
W C/F Specification
G
Accuracy Standard
A

CHECKING FIXTURE SPECIFICATION & ACCURACY STANDARD

12

HOLE FOR DATUM WELDING

RH ONLY

)POINTS 2(

Out

common with

15

UA
20

UA
21

Up

HOLE FOR UNDER COVER

8 RH ONLY

Out

Up

18 HOLE FOR BRACKET OF HARNESS

6 RH ONLY

Out

Up

C/F

MEMBER,FR SIDE,FR RH/ LH

Yes
Maker :

Rank

PT. Astra Daihatsu Motor

Date :

05- 08 - 2015
Approved

C/F Specification

No

Checked

Drawed

ADM

Accuracy Standard
DMC
Page :

CHECKING FIXTURE SPECIFI

PT. ASTRA DAIHATSU MOTOR

MEASURING ITEMS
19

SURFACE MEASURING

20 HOLE FOR ...

21

7 LH ONLY

Out

Out

Fr

Up

22 HOLE FOR ...

23 HOLE FOR ...

24

12x7 LH ONLY

14 LH ONLY

1
5

Out

Fr

25

HOLE FOR ...

7 LH ONLY

Out

Down

26 SURFACE & TRIMLINE MEASURING

27

Out

Up

Down

Fr
Part Name

MEMBER,FR SIDE,FR RH/ LH

Part No :

57111/2-BZ230-G

Model :

D30D
Mark

Date

Revision Record

Reviser

Job No :

P
W C/F Specification
G
Accuracy Standard
A

CHECKING FIXTURE SPECIFICATION & ACCURACY STANDARD

21

HOLE FOR ...

20-LH ONLY

Marking Line off center 0.5

Marking Line
Out

Fr

24 HOLE FOR ...

8 LH ONLY

Out

Down

27 SURFACE & TRIMLINE MEASURING

Out

Fr

C/F

MEMBER,FR SIDE,FR RH/ LH

Yes
Maker :

Rank

PT. Astra Daihatsu Motor

Date :

05- 08 - 2015
Approved

C/F Specification

No

Checked

Drawed

ADM

Accuracy Standard
DMC
Page :