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Descriere

Description

Produsul ZINCAMID G 3202-1 este un grund bogat in zinc pe baza de rasini epoxidice, cu intarire
amidica. Asigura o buna protectie catodica, sudabilitate foarte buna, excelenta rezistenta la
intemperii si la coroziune in medii alcaline si slab acide, buna rezistenta la apa si solutie salina 28%,
buna rezistenta la produse petroliere (ulei mineral, motorina, benzina, s.a.), caracteristici mecanice
excelente (duritate, soc mecanic), putere de acoperire buna, aderenta buna la suport.
ZINCAMID G 3202-1 product is a zinc rich primer based on epoxy resins with amide curing. Ensures
a good cathodic protection, very good weldability, excellent resistance to weather and corrosion in
alkaline and low acid medium, good resistance to water and salt solution 28%, good resistance to
petroleum products (mineral oils, gas oil, petrol, etc.), excellent mechanical characteristics
(hardness, mechanical shock), good hiding power, good adherence to substrate.

Utilizare

Recommended use

Produsul ZINCAMID G 3202-1 este utilizat pentru:

-protectia reperelor de metal expuse la diverse conditii favorabile coroziunii;
-protectia interioara si exterioara a tancurilor de apa potabila si a rezervoarelor de stocare a
produselor alimentare (aviz sanitar Nr.: 5395/28.06.2001), petroliere, ape reziduale, s.a.;
-protectia utilajelor din industria chimica, alimentara, medicamente, constructii de masini, vagoane si
diverse utilaje;
-ca shopprimer pentru protectia temporara de durata medie (6 luni) a suprafetelor de otel sablate in
perioada dintre curatare si acoperirea finala, protectia navelor, platformelor marine si a structurilor
metalice.
Este recomandat pentru climatele: TH, TA, MT, M, F, N.
ZINCAMID G 3202-1 product is used for:
-protection of metal parts exposed to corrosion conditions;
-inside and outside protection of tanks of drinking water and of storage tanks for food products
(Sanitary Notification No: 5395/28.06.2001), petroleum products, waste water, etc.;
-protection of equipment from chemical, food, pharmaceutical industry, mechanical engineering,
wagons and different outfits;
-as shopprimer for temporary protection of medium-term (6 months) of blasted steel surfaces
between cleaning and final coating, protection of ships, marine platforms and metallic structures.
It is recommended for TH, TA, MT, M, F, N climates.

Temperatura de lucru

150 C max.

Certificate

Produsul G 3202-1 este certificat de Germanischer Lloyd (Nr.: 30522- II- 99 En / 19.04.1999) ca
shopprimer sudabil.
ZINCAMID G 3202-1 este omologat tehnic de Autoritatea Feroviara Romana- AFER cu Certificat de
omologare tehnica feroviara Seria OT Nr.: 184/2000.
ZINCAMID G 3202-1 are agrement tehnic Nr.: 001- 04 /913 -2003 elaborat de INCERC Bucuresti si
emis de Comisia de Agrement Tehnic in Constructii a MLPAT - Bucuresti.
Produsul G 3202-1 este certificat de Germanischer Lloyd (Nr : 47 602-03HH) ca material de
propagare lenta a flacarii.

Service temperature

Certificates

G 3202-1 product is approved as a welding shopprimer by Germanischer Lloyd (No.: 30522-II - 99

En/ 19.04.1999).
ZINCAMID G 3202-1 product is technically homologated by ROMANIAN RAILWAY AUTHORITY
with Certificate of Railway Technical Homologation series OT No.: 184/ 2000.
ZINCAMID G 3202-1 product has technical agreement No.: 001- 04/913 - 2003, drawn up by
INCERC - Bucharest, issued by the Technical Agreement Committee in Construction of MLPAT Bucharest.
G 3202-1 product is approved as low flame spread material by Germanischer Lloyd
(No 47 602 -03 HH).

Sortimente
Assortments

gri deschis - G 3202-1 - light grey

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Aspect

Mat

vizual

Volum de solide

33% approx.

Densitate

SREN ISO 2811-1:2002

Duritate Persoz, min.

1.80 approx.
(at 20 C)
20 - 25 s
(at 20 C,cup, 4 mm)
140 s

SREN ISO 1522 : 2002

Elasticitate Erichsen, min.

3 mm

SREN ISO 1520:2002

Aderenta, grila de 1 mm

SREN ISO 2409 : 2002

Continut de zinc in pelicula

uscata

79 - 82 %

Uscare, approx.

(at 20 C, 50 5% rel. hum.)

Fully cured

7 days
6 luni de la data fabricatiei, in conditiile respectarii prevederilor de ambalare si
depozitare. In functie de conditiile de depozitare, inaintea utilizarii se recomanda
amestecarea produsului.

Finish

Flat

Volume solids

Specific gravity

Timp de scurgere

Flow time

Persoz hardness, minimum

Erichsen elasticity, min.

Adherence to substrate, 1 mm grid

Zinc content (dry film)

visual

IL-DC-09

10 minutes
20 minutes

Dry -to-touch (Tip B)

Dry -to- handle(Tip D)

Valabilitate in ambalaj
Shelf life

ASTMD 1640:2003

6 months from production date, with the observance of the storage and packing provisions
Depending on storage conditions, it is recommended to stir the product before use.

DETALII DE APLICARE
APPLICATION DETAILS

Raport de amestecare

Grund G 3202-1 : Intaritor I 324

Timp de prereactie

Metoda de aplicare

60 min.
(at 20 C)
24 hours
(at 20 C)
pensulare / roluire

pulverizare aer

pulverizare airless

Diluant utilizat / Dilutie

D 302 (do not dilute)

D 302 (3% max.)

D 302 (3% max.)

Presiune

3 - 4 atm

140 - 160 atm

Diametru duza

1.8 - 2.2 mm

0.28 - 0.53

Curatare instrumente

KBER CLEANER DKC 003-02S

Grosime strat umed

shopprimer: cca. 60m

grund de protectie: cca. 150m
shopprimer: cca. 20m
grund de protectie: cca.50m

Mixing ratio

Pre -reaction time

Interval de utilizare

Pot life

Application method
Thinner / Thinning
Pressure

Nozzle orifice

Cleaning of tools

Typical wet film thickness

Grosime strat uscat

Typical dry film thickness

85p : 15p masic (74p : 26p volumic)

Base G 3202-1 : Curing agent I 324

brushing (touch up) / rolling

85p : 15p by weight (74p : 26p by volume)

SR EN ISO 9514 : 1997

air spraying

airless spraying

shopprimer: 60m approx.

protection primer: 150m approx.
shopprimer: 20m approx.
protection primer: 50m aprox.

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SR ISO 2808: 1993

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Interval de reacoperire
Re-coating interval
Consum teoretic
Theoretical spreading rate

Observatie
Remark

Vezi mai jos REACOPERIRE

See RE-COATING below

2

110 g/m approx. - 20m

275 g/m approx. - 50m
2
2
6.6 m /l approx. - 50m
16 m /l approx. - 20m
In cazul aplicarii pe suprafete sablate cu rugozitate 30 - 40 m, consumul practic este de
2
circa 125g/m - 20 m.
2

Consum practic

Practical spreading rate

Practical spreading rate is of approx. 125 g/m - 20 m for the application on blasted surfaces with
30 - 40 m roughness.

Consumul practic este functie de conditiile de aplicare (geometria suprafetei, metoda de

aplicare, conditiile de mediu) si poate fi 1.2 1.5 consumul teoretic.
Practical spreading rate depends on the application conditions (surface geometry, application
method, environmental conditions) and can be 1.2 - 1.5 x theoretical spreading rate.

Observatie
Remark

Nu se recomanda amestecarea produsului G 3202-1 cu alte produse.

(alte produse = intaritori, diluanti, agenti de curatare - altele decat cele recomandate de
producator).
Mixing G 3202-1 product with other products is not recommended.
(other products = curing agents, thinners, cleaners - others than those recommended by producer)

PREGATIREA
SUPRAFETEI
SURFACE
PREPARATION

Gradul de pregatire a suportului este determinant in obtinerea performantelor sistemului

de protectie. Suportul nu trebuie sa aiba defecte de suprafata (suprapuneri de material,
fisuri, stropi de sudura, etc.).
Suprafete metalice noi: curatare generala, degresare, sablare la gradul Sa 2 in
conformitate cu SRENISO 8501-1:2002 sau 2 conform STAS 10166 / 1- 77, pregatirea
suprafetei realizandu-se in conformitate cu SREN ISO 8504-1:2003, SREN ISO 85042:2003, SREISO 8504-3:2003. Se desprafuieste apoi suprafata cu aer comprimat.
Suprafete vechi: indepartare vopsea veche, degresare cu detergent, indepartarea sarii
sau a altor contaminanti prin curatare cu apa (la presiune ridicata), sablare la minim Sa 2
sau curatare mecanica la gradul St 3 (periere energica in directii perpendiculare),
desprafuire. Se evita lustruirea suprafetelor.
The degree of substrate preparation is decisive for the protective system performance. The
substrate should not present surface defects (material overlapping, cracks, welding drops, etc.).
New metallic surfaces: general cleaning, degreasing, abrasive blasting Sa 2 in accordance with
SRENISO 8501-1:2002 or 2 in accordance with STAS 10166 / 1 -77, surface preparation is achieved
in accordance with SREN ISO 8504-1:2003, SREN ISO 8504-2:2003, SREN ISO 8504-3:2003.
Then the surface is dedusted with compressed air.
Old metallic surfaces: removal of the old paint, degreasing with detergent, removal of salt or other
contaminants by high pressure fresh water cleaning, abrasive blasting minimum Sa 2 or mechanical
cleaning at St3 (strong brushing in perpendicular directions), dedusting. The surfaces polishing
should be avoided.

CONDITII DE
APLICARE

APPLICATION
CONDITIONS

Produsul G 3202-1 se va aplica pe suprafete curate si uscate, ce vor avea temperaturi

peste temperatura punctului de roua pentru evitarea condensarii umiditatii pe suport.
Umiditatea relativa va fi de max. 70%. Aplicarea decurge in conditii optime daca se
asigura o temperatura a mediului ambiant si a amestecului de 10-30C.
G3202-1 product should be applied only on dry and clean surfaces with temperatures above the dew
point temperature, in order to avoid condensation. The relative humidity should be of max. 70%.
Application is made under optimal conditions if is ensured a temperature of an medium environment
and mixture of 10-30C.

Observatie
Remark

Produsul G 3202-1 este destinat acoperirilor profesionale.

G 3202-1 product is destined to professional uses.
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INSTRUCTIUNI DE
APLICARE

Se conditioneaza componentii la temperatura de 10-30C, se omogenizeaza bine si apoi

se prepara amestecul: 85 parti (masic) grund + 15 parti (masic) intaritor. Pe durata
timpului de prereactie (60 minute) se continua amestecarea prin agitare. Amestecul se
poate aplica la vascozitatea de livrare. Optional, se poate dilua produsul cu maxim 3 %
diluant D 302. Astfel pregatit, produsul G 3202-1 se poate aplica:
-direct pe suprafata metalica pregatita prin sablare la minim 2;
-ca shopprimer utilizat pentru protectia de durata medie a suprafetelor din otel in perioada
de depozitare, transportare si constructie;
-ca strat primar in sistemele de protectie epoxidice, epoxi-gudron, clorcauciuc,
poliuretanice, alchidice.

APPLICATION
INSTRUCTIONS

The components should be conditioned at 10-30C, thoroughly homogenized and then the mixture
should be prepared as follows: 85 parts (by weight) primer + 15 parts (by weight) curing agent.
During pre-reaction time (60 minutes) keep on mixing by stirring. The mixture should be applied on
surface, not thinned at delivery viscosity. Optionally, the product can be thinned with maximum 3% D
302 thinner. Thus prepared the G 3202-1 product can be applied:
-directly on the metallic surface blasted at minimum Sa 2;
-as shopprimer used for medium -term protection of steel surfaces during storage, transport and
construction;
- as primary coat in protective systems : epoxy, epoxy- tar, chlorinated rubber, polyurethanes,
alkyds.

Observatii
Remarks

Ca shopprimer se recomanda aplicarea produsului intr-un strat uniform si care sa nu

depaseasca grosimea de 25m.Inainte de aplicarea sistemului final de protectie se poate
proceda, dupa situatie la:
a) indepartarea totala a stratului de shopprimer, prin sablare;
b) inspectarea, curatarea si/sau corectarea stratului de shopprimer existent, dupa care
se poate aplica sistemul de protectie recomandat. Pentru indepartarea sarurilor de zinc se
curata suprafata cu jet de apa proaspata sau sablare usoara. Inainte de reacoperire
suprafata trebuie sa fie uscata.
As shopprimer is recommended the application of product in one uniform coat which should not be
thicker than 25 m. Before the application of the final protective system, depending on the situation
you can proceed to:
a) complete removal of the shopprimer coat by blasting;
b) inspection, cleaning and/or correction of the existing shopprimer coat, followed by the
application of the recommended protective system. For removal of zinc salts the surface should be
cleaned with fresh water-jet or easy blasting. Before re-covering the surface must be dry.

REACOPERIRE

In conditiile unei ventilatii suficiente, intervalele optime de reacoperire pentru produsul

G 3202-1, la temperatura de 20C, sunt urmatoarele (pentru o grosime de strat uscat de
50 micr.):

RE-COATING

Under conditions of sufficient ventilation the optimum re-coating intervals for G 3202-1 product
(50 m dry film thickness), at 20C temperature, are as follows :

G 3200S

V 3200S

E 3200

V 3203-2

E 3900

ES 5400V

Min.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

Min.

Max.

3h

30 zile

3h

30 zile

3h

30 zile

3h

30 zile

3h

48 h

8h

48 h

3h

30 days

3h

30 days

3h

30 days

3h

30 days

3h

48 h

8h

48 h

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Observatii
Remarks

Inainte de reacoperire, dupa expunerea in medii contaminate, suprafetele vor fi bine

curatate prin spalare cu jet de apa la presiune ridicata, urmata de uscare. In cazul
depasirii intervalului maxim de reacoperire, se va proceda la o asperizare a suprafetei
pentru a se asigura o buna aderenta pentru straturile urmatoare.
Atingerea intervalelor maxime de reacoperire, asigurarea unei bune aderente, precum si
bune proprietati mecanice implica asigurarea urmatoarelor:
-grundul trebuie aplicat intr-o grosime de strat uscat in jurul valorii de 50m, ca
shopprimer in jurul valorii de 20m;
-stratul de grund obtinut trebuie sa fie uniform, de buna calitate si fara urme de pulverizare
uscata;
-conditiile de uscare si intarire vor fi conform celor specificate la punctul CONDITII DE
APLICARE pana la intarirea completa;
-suprafetele TREBUIE sa fie perfect curate inaintea reacoperirii.
Before re-coating, after exposure in contaminated environment, clean the surface thoroughly by
(high pressure) fresh water jetting and let it dry. If the maximum re-coating interval is exceeded,
roughening of the surface is necessary to ensure good intercoat adhesion to following coats.
For reaching the maximum re-coating intervals, ensuring a good adherence as well as good
mechanical properties the following conditions should be ensured:
-the primer has a dry film thickness as near as possible to the 50 m, as shopprimer as near as
possible to the 20 m;
-the film formed is uniform qualitative and "dry spray-free";
-the drying and curing conditions are according to the APPLICATION CONDITIONS until full cure is
obtained;
-the surfaces MUST be completely clean before re-coating.

AMBALARE
PACKING

Grund G 3202-1: bidoane metalice de 22l (27,5 kg).

Intaritor I 324: cutii de 6,5 l (5 kg).
G 32002-1 product: metallic buckets of 22l (20 kg).
Curing agent I 324: metallic cans of 6,5l (5 kg).

SECURITATEA MUNCII
WORK SAFETY

Toate operatiile de manipulare, transport, depozitare, utilizare se vor realiza respectand cu

strictete normele de prevenire a incendiilor, normele de protectia muncii si igiena sanitara.
Se interzice: prezenta oricaror surse de foc, vopsirea in spatii fara o ventilatie
corespunzatoare, contactul direct al pielii cu produsul respectiv, inhalarea prelungita a
vaporilor, ingerarea produsului.
All the operations of handling, transport, storage and use should be accomplished in strict
compliance with the fire prevention, safety and health norms. The presence of any fire source,
painting in areas without adequate ventilation, direct contact of skin with the respective product,
prolonged inhalation of vapors and ingestion of the product, should be forbidden.

NOTA
NOTE

Toate aceste date au caracter general privind performantele si utilizarea produsului, de

aceea recomandam testarea produsului in conditiile propriei tehnologii de aplicare a
beneficiarului.
Rugam consultati producatorul pentru lamuriri suplimentare.
All these data have a general character regarding the performance and use of the product; therefore
we recommend the testing of the product under conditions specific to the application technology of
the beneficiary.
Please contact the producer for further information.

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