Beruflich Dokumente
Kultur Dokumente
Product
Guide
CSU
FMV
Contents
Nomenclature
Features
Specifications
Operating Limits
Maintenance
Troubleshooting
Installation
Duct & Attenuation
Piping Work
System Cleaning & Flushing
Start-up
Warning: Moving machinery and electrical power hazard. May cause severe personal injury or
death. Disconnect and lock off power before servicing equipment.
Caution: Sharp edges and coil surfaces are a potential injury hazard. Avoid contact with them.
Nomenclature
CSU 08
H 410 03
A
Asia
Thermostat ( W: Wired / I : Infrared Wireless)
Power supply:
S: 220V~/50Hz T: 380V/3N~/50Hz
Water pipe connection direction
R: right piping as standard
L: left piping available on request
External static pressure
03:30Pa, 05:50Pa, 10:100Pa
Refrigerant
Heating
Cooling
Capacity ( /10=TR)
Orientation :
CSU Ceiling Suspended Unit.
FMV Floor Mounted Vertical.
Features
The main features are:
1) No Outdoor Unit : The evaporator & condenser is assembled in a single compact casing. Thus, it eliminates
additional work to install a separate outdoor unit. Also this results in smaller closed loop refrigerant circuit with
highly efficient heat transfers, low probability of refrigerant leakages as no on site refrigerant related work is
done and low energy consumption.
2) Compact & Low Height Profile: CSU series is a packaged unit consisting of compressor, coil, tube in tube
heat exchanger, expansion device and forward curved centrifugal fan. All units are designed with low height
profile.
3) Double Isolation Panel: Double layer of innovative base pan design effectively reduce the compressors
vibration.
4) Pre charged Refrigerant: All CSU & FMV models come with factory pre charged R407a refrigerant.
5) Low Maintenance : All units are factory sealed and ready to plug & play. With no on site refrigerant piping
Network, the maintenance is limited to the Cooling Towers, the Water Quality and regular filter cleaning of the
indoor units.
The Average maintenance cost and skilled labour requirement vis a vis chiller system or VRV is very low in
these systems.,
6) LCD Wired Controller as Standard: All models come with a LCD wired handset.
7) Safety Protection:
- High pressure switch
- Low pressure switch
- Compressor overload protection
- Fan motor overload protection
- Water temperature protection
8) Accessories: Spring Isolator kit, & High Pressure Hose Pipes are offered as an option. PHE is offered as a
optional system component
Specifications
Noise Level
kgs
dbA
3/4
1050
530
400
56
37
220V/1P/50HZ
2.4
3/4
1050
530
400
60
38
220V/1P/50HZ
3.2
3/4
1160
530
400
65
38
220V/1P/50HZ
3.6
Rotary
3/4
1160
530
400
67
40
220V/1P/50HZ
4.2
3/4
Rotary
3/4
1160
530
400
68
41
220V/1P/50HZ
5.6
3/4
Rotary
3/4
1160
530
400
72
42
220V/1P/50HZ
6.5
1.2
12
3/4
Scroll
3/4
1160
530
455
78
43
220V/1P/50HZ
7.5
30
1.6
15
3/4
Scroll
3/4
1170
530
475
84
45
220V/1P/50HZ
8.7
795
30
1.7
16
3/4
Scroll
3/4
1170
530
475
85
45
220V/1P/50HZ
9.5
882
30
1.8
18
3/4
Scroll
3/4
1170
530
475
87
46
220V/1P/50HZ
10.2
2.57
1029
30
22
3/4
Scroll
3/4
1170
530
475
88
47
220V/1P/50HZ
11.4
028
2.86
10
1050
30
2.1
23
Scroll
3/4
1170
530
475
90
48
380V/3P/50HZ
5.4
031
3.14
11
1150
30
2.4
24
Scroll
3/4
1280
600
500
92
48
380V/3P/50HZ
6.2
035
3.43
12
1230
40
2.7
25
Scroll
3/4
1280
600
500
95
48
380V/3P/50HZ
7.1
037
3.71
13
1294
60
2.8
25
Scroll
3/4
1280
600
500
98
49
380V/3P/50HZ
7.5
043
4.29
15
1530
60
3.3
28
Scroll
3/4
1280
600
545
128
49
380V/3P/50HZ
8.6
048
4.86
17
1600
60
3.6
29
Scroll
3/4
1280
600
545
132
49
380V/3P/50HZ
10.5
050
5.00
17.5
1882
60
3.9
29
1.2
Scroll
1330
715
545
138
49
380V/3P/50HZ
11.7
060
6.00
21
2353
80
4.6
30
1.2
Scroll
1330
715
545
146
50
380V/3P/50HZ
14.0
085
8.57
30
3529
100
6.6
32
1.2
Scroll
2020
915
635
176
51
380V/3P/50HZ
18.0
114
11.43
40
5059
120
8.4
35
1.5
Scroll
2020
915
685
186
53
380V/3P/50HZ
23.0
143
14.29
50
5600
140
10.5
37
Scroll
2300
915
685
200
54
380V/3P/50HZ
28.0
171
17.14
60
6470
140
12.2
38
Scroll
2600
915
685
214
55
380V/3P/50HZ
32.0
TR
KPa
inch
005
0.57
216
30
0.4
3/4
Rotary
007
0.74
2.6
280
30
0.5
3/4
Rotary
008
0.86
324
30
0.6
3/4
Rotary
010
1.03
3.6
330
30
0.7
3/4
011
1.14
440
30
0.9
014
1.43
500
30
017
1.71
647
30
020
2.00
735
021
2.14
7.5
023
2.29
025
Input
Current
Weight
mm
CSU
Power
Supply
Height
mm
kw
Water
Pressure
Drop
Water Pipe
Size
mm
Offered
Cooling
inch
Model
Width
CMH
Length
Water Flow
Pa
Drain Pipe
Size
ESP
CFM
Compressor
Type
Air Flow
Amp
NOTES:
1) ALL SPECIFICATIONS ARE SUBJECTED TO CHANGE BY MANUFACTURE WITHOUT PRIOR NOTICE;
2) NOMINAL COOLING AND HEATING CAPACITY ARE BASED ON THE CONDITIONS: 27C DB/19C WB INDOOR AND 30C / 35C;
ENTERING/LEAVING WATER TEMPERATURE
3) NOMINAL COOLING AND HEATING CAPACITY ARE BASED ON THE CONDITIONS: 20C DB/15C WB INDOOR AND 20C
ENTERING WATER TEMPERATURE;
4) SOUND LEVEL ARE MEASURED AT 1 M FROM MACHINE OUTLET AND 1.5 M FROM THE GROUND LEVEL.
FMV
71
100
143
185
200
215
257
285
357
434
500
TR
7.14
10.00
14.29
18.57
20.00
21.43
25.71
28.57
35.71
43.43
50.00
kW
25
35
50
65
70
75
90
100
125
152
175
Air Flow
CMH
4000
5100
8000
9000
10200
11500
15300
16800
20400
25500
28600
ESP
Pa
150
150
150
150
200
200
300
300
350
400
400
Cooling capacity
Power Supply
Running Power
kW
6.5
8.2
13
14.5
15.3
16.2
22.3
25.6
30.3
37.1
42.7
Running Current
13.5
16.6
26.6
28.8
30.4
33.5
44.5
49.7
60
70.2
83.5
kW
8.2
10.3
16.3
18.1
19.2
21.4
27.7
31.5
37.8
46
53
16.9
20.8
32.9
35.6
38
42.7
55.2
62.3
74.5
86.6
103.5
Noise level
dB(A
)
62
64
68
69
70
71
73
73
73
76
78
Type
Scroll type
Qty
Power
kW
5.7
7.1
11.4
11.8
13.1
14.4
18.3
20.7
24.8
29.6
34.3
Type
Centrifugal fan
Qty
Power
kW
0.8
1.1
1.6
2.2
2.6
4.6
5.5
7.5
9.2
Filter
Nylon net
Evaporator
mm
mm
980*88
0
325*33
8
1330*88
0
1480*88
0
1480*88
0
1570*131
0
1570*131
0
1680*138
0
1700*151
0
1840*161
0
2040*161
0
2040*161
0
860*252
860*338
860*338
1090*403
1090*403
1090*403
1150*403
1430*470
1430*470
1430*470
2.4*3
2.5*3
2.4*4
2.6*4
3.0*4
Refrigerant
R407c/R22
Refrigerant Charge
3.6*1
2.5*2
3.6*2
4.2*2
6.0*2
6.6*2
Condenser
Type
Water Flow
M3/
h
5.5
10.5
11
13.6
15.6
19
21.7
25.8
31.2
38.4
in
1.5
1.5
2.5
2.5
in
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
Water Pressure
Drop
Dimension
Packed Dimension
Kpa
W
mm
L
mm
H
mm
W
mm
L
mm
H
mm
Tube-in-tube
59
60
60
70
75
78
83
91
98
112
125
1100
1450
1600
1600
1700
1700
1880
1880
2050
2450
2450
660
660
660
660
750
750
1010
1090
1150
1300
1300
1730
1730
1730
1730
1830
1830
1810
1930
1930
1990
1990
1180
1530
1680
1680
1750
1750
1940
1940
2100
2500
2500
740
740
740
740
800
800
1070
1150
1200
1360
1360
1810
1810
1810
1810
1880
1880
1860
2000
2000
2050
2050
Nett Weight
kg
330
380
480
500
660
660
890
960
1100
1560
1660
Gross Weight
kg
345
400
500
520
685
685
920
1000
1150
1610
1750
12
Components Data
Structure & Casing : 0.8mm on smaller units and 1.0 mm thick galvanised steel sheet is used for bigger
unit construction. Standard finish on cabinet is painted silver or white colour.
Optional items offered are double skin casing, alternate paint treatments like epoxy, powder coating, baked
enamel etc as per site specification.
Water Side Heat Excahnger : High efficiency coaxial heat exchanger, factory insulated with flexible close
cell material. Inner tube and outer tube made of copper.
Compressors : Single phase rotary type ( upto 1.43 TR),3-phase (above 1.43 TR) scroll type compressors,
with built-in thermal overload cut-out, mounted on vibration dampers.
Brand used is LG/Samsung/Sanyo/Panasonic/Hitachi/Daikin/Dafoss/Toshiba
Refrigerant Circuit : Copper tube connection with charge valves, filter ,high pressure & low pressure
switch. Expansion valve for all units. Reversible Valve provided in heating enabled units.
Evaporator : Copper header with aluminium fins.
Centrifugal Fan : High efficiency, single or double inlet centrifugal fans. Single speed, direct driven motors.
Electrical Panel : Consist of compressor contactor, compressor protection breaker, microprocessor with
function display.
Controller : Self Diagnostic stand alone controller with wired jack as standard. Controller with open
protocol suitable to communicate via modbus with central BMS or any other Mod bus compatible software
can be provided as optional at extra cost.
Safety :
High Pressure 3.0 /2.6 MPa
Low Pressure 0.05 / 0.15 MPa
Compressor Overload Protection
Sequence Protection
Starting Delay Protection
Water Flow Protection
Thermal Overload.
Operating Limits
Water Limits C at standard flow rate :
Cooling
Heating
13
10
30
20
40
30
Water Quality :
Our general guidance values are given below. However it is advisable to check the local source of water ,the
operating conditions of the system, arrangements of water maintenance and cooling tower upkeep to decide and
document a final desired value
Parameter
Reccomended limit in :
Raw water
Recirculating water
TDS
250
1,200
Total iron Fe
<0.3
<1.0
<80
<100
Chloride content
<50
<200
Silica (SiO )
<30
<50
Values in ppm
Environment
This single skin equipment is designed for indoor installation only. Sheltered locations such as attics, garages, etc.,
generally should provide sufficient protection against extremes in temperature or humidity, or equipment performance,
reliability and service life span may be affected.
For exposed installations please ask for double skin units with suitable exterior finish for corrosion resistance as per
the weather conditions of the installation site. Special consideration to be given to saline atmosphere such as pool
side locations, sea side cities, industrial and pharma applications and similar.
Power supply
A voltage variation of 10% of nameplate utilization voltage is acceptable.
85%
90%
95%
100%
105%
110%
115%
0.972
0.982
0.994
1.00
1.007
1.010
1.013
Maintenance
1. Normal maintenance on all conditioners is generally limited to filter changes. Lubrication of the fan motor is not
required.
2. Filter changes are required at regular intervals. The time period between changes will depend upon the project
requirements. Some applications such as motels produce a lot of lint from carpeting and linen changes. It is
suggested that the filter be checked at 60-day intervals for the first year until experience is acquired. If light cannot
be seen through the filter when held up to sunlight or a bright light, it should be changed. A more critical standard
may be desirable.
3. The condensate drain pan should be checked annually and cleaned and flushed as required.
4. Records of performance measurements of volts, amps, and water temperature differences (both heating and
cooling) are recommended. A comparison of logged data with start-up and other annual data is useful as an
indicator of general equipment condition.
5. Periodic lockouts always are caused by air or water problems. The lockout (shutdown) of the conditioner is a
normal protective result. Check for dirt in the water system, water flow rates, water temperatures, airflow rates
(may be dirty filter), and air temperatures. If the lockout occurs in the morning following a return from night
setback, entering air below machine limits may be the cause.
17
Troubleshooting
Should a major problem develop, refer to the following information for possible cause and corrective steps
Little or no condenser
water
18
Water dripping
1.
2.
3.
4.
5.
6.
19
Installation
Pipe installation - U trap required
uired
The condensate disposal piping must have a trap and the piping must be pitched away from the unit not less than 1/4"
inch per foot (20mm per meter).A piece of single hose from the trap to the drain line is used for simple removal.
Optional Cleanout
H
Valve
Switch
Thermometer
Water pressure gauge
Return water pipe
Water supply pipe
Flexible Pipe
Two-way valve
Strainer
20
Flexible duct
Flexible duct is recommended to be installed in between the unit air discharge and rigid ducting work. This would
prevent accessive vibration to transmit ducting work or even water piping work.
Tilt angle
flow.
Factory recommends to tilt the unit by 1 as shown above in order to have better drain water flo
Caution: By tilting the unit, duct connection alignmen
alignment might be affected, thus, use of flexible duct is highly
highl recommended.
21
Piping Work
1. All units are recommended to be connected to supply and return piping in a two-pipe reverse return configuration.
A reverse return system is inherently self-balancing and requires only trim balancing where multiple quantities of
units with different flow and pressure drop characteristics are connected to the same loop.
2. A simple way to check for proper water balance is to take a differential temperature reading across the water
connections. To insure proper water flow, the differential should be 5 to 6.
3. A direct return system may also be made to word acceptably, but proper water flow balancing is more difficult to
achieve and maintain.
4. The piping can be steel, copper or PVC.
5. No unit should be connected to the supply and return piping until the water system has been cleaned and flushed
completely. After the cleaning and flushing has taken place, the initial connection should have all valves wide
open in preparation for water system flushing.
22
23
Start Up
1. Open all valves to full open position and turn on power to the conditioners.
2. Set thermostat for "Fan Only" operation, check for proper air delivery and fan speed. Each unit has 3 speed.
3. Set thermostat to "Cool". Many conditioners have time delays which protect the compressor against short cycling.
After a few minutes of operation, check the discharge grilles for cool air delivery.
4. Measure the temperature difference between entering and leaving water. It should be approximately 5 to 6.
5. If the temperature different is out of range, adjust the combination shutoff/balancing valve in the return line to a
water flow rate which will result 5 to 6 difference.
6. Set thermostat to "Heat "(used in the heat pump model). Set system switch to the "Auto " position and depress
the heat setting to the warmest selection. Some conditioners have built-in time delays which prevent the
compressor from immediately starting. the fan will start once coil temperature reach 40.
7. Measure the temperature difference between entering and leaving water. It should be approximately 4 to 5
(based on cooling mode water flow rate).
8. Check the elevation and cleanliness of the condensate line. If the air is too dry for sufficient dehumidification,
slowly pour enough water into the condensate pan to ensure proper drainage.
9. If the conditioner does not operate, please refer to the troubleshooting guideline for necessary corrective action.
10. Check the unit for vibrating refrigerant piping, fan wheels, etc.
11. Do not lubricate the fan motor as it is prelubricated at the factory.