Beruflich Dokumente
Kultur Dokumente
SLNO DESCRIPTION
PART- I (GENERAL DESCRIPTION OF SYSTEM)
1.0
1.1
1.2
2.0
2.1
2.2
2.3
3.0
3.1
3.2
3.3
CAPACITY CALCULATION
PRESSURE DROP CALCULATIONS
SCHEMATIC DIAGRAM
ANNEXURE - I
ANNEXURE - II
ANNEXURE - III
ANNEXURE - IV
ANNEXURE - V
ANNEXURE VI
PART I
SYSTEM SUMMARY
SL
NO.
SYSTEM
NO.
DE-1
DE-2
LOACTION/
BUILDING
SECONDARY
CRUSHER HOUSE
#SCHN-1
CRUSHER HOUSE
# CRHF-1
NO
OF
FAN
S
MOT
OR
KW
Compres
sor with
air
receiver
CAPACI
TY
TOTAL
Pr.
47000
m/hr
330
mmwc
75
47000
m/hr
330
mmwc
75
LOCATION OF DE POINTS
SL
NO.
1
2
3
BUILDING
SECONDARY
CRUSHER
HOUSE #
SCHN-1
NO OF
POINTS
WORKIN
G
EQUIPMENT
POINTS
TOTAL
POINT
S
GRIZZLY
FEEDER
VGFN-1A/ VGFN1B
CRUSHER
CONVEYOR
BCN-3
CRN-1A/CRN-1B
LOCATION OF DE POINTS
SL
NO.
1
2
3
BUILDING
CRUSHER
HOUSE
#CRHF-1
EQUIPMENT
POINTS
TOTA
L
POIN
TS
GRIZZLY
FEEDER
VGFF-1A/ VGFF1B
CRUSHER
CONVEYOR
BCF-2
CRF-1A/CRN-1B
NO OF
POINTS
WORKING
:
:
(DE-1)
(DE-2)
extraction quantity at various dust extraction points shall be as per values given in the table
below and wherever it is not specified; the same has been considered based on "American
Conference of Governmental Industrial Hygienists" (ACGIH) recommendation.
1.1.C Amount of air to be extracted:
At the conveyor
discharge pulley
Crusher Inlet
DE system shall be of outdoor type. However necessary weather protection cover/hood shall be
provided for the motors, control system for the bag filter cleaning etc.
The following parameters shall be considered for designing DE system:
a) The dust concentration at the extraction point to be considered for selection of bag filter shall
be 10 g/m3 (minimum).
b) Manual dampers fusible link type in the individual suction hood is provided.
c) The DE fans shall have straight but backwardly inclined blades.
d) The bag filter material shall be fire proof/retardant, non-woven type, polyester needle felt
mounted on cages of GI, with antistatic property. Pressure drop of the bag filter shall be
limited to 100 mmwC.
Fan static pressure shall meet the total system frictional loss in the system.
e) The air to cloth ratio of the bag filter shall not exceed 1.5 m3/min/m2. The fabric weight shall
be min. 550gm./m2.The bag filter cleaning system shall be automatic on line reverse pulse jet
compressed air system.
Necessary compressors, piping, valves, timers, etc. shall be provided as per system
requirement.
f) Dust factor of 1.5 shall be considered for crushed coal/fines at receiving point as per ACGIH
recommendation.
g) Thickness of suction hood shall be minimum 5mm.Thickness of ducting shall be min. 3.15 mm
and 5 mm at the bends. Thickness of casing of centrifugal fan shall be minimum 5mm.
h) DE system shall be operated (started/stopped) from the local control panels as well as main control
room and interlocked with operation of conveyor equipment.
i) Design philosophy for duct sizing and fan selection is based on "Balancing without blast gate"
method as per ACGIH hand book. Duct shall be sized based on a velocity of 18 to 21 m/s.
j) Discharge of exhaust air to atmosphere is through chimney with cowl at a height of 3m above the
top of building.
k) No suction hood shall be provided at discharge of conv.# BCN-2 and BCF-1 as ILMS is located on
the top of discharge hood. It is difficult to place suction hood at discharge point of the above
conveyor. This is standard practice. Hence no suction' hood has been considered due to non
feasibility of providing cut out for suction hood at discharge point.
q) Dust emission level shall be limited to less than 30 mg/Nm3 at stack outlet.
Bag filter, fan and other accessories will be installed on the ground/roof of the Crusher house. Dust
collected from bag filter shall be discharged into the respective conveyor through rotary air lock
valve. Compressed air with required pressure and quantity, for cleaning of bags of bag filters shall be
provided separately for each DE-system.
Operation and during over speed testing. All fans shall be suitable for outdoor operation.
All fans shall preferably be designed to operate between 10% and 130% of system throttling line.
All the fan units shall be reasonably noise and vibration free in operation and hence of
reasonably low speed. The noise level shall be limited to 85 db at 1-meter radius.
The casing shall be of welded construction fabricated with 5Thk MS plate. It shall be rigidly
reinforced and supported by structural angles. The seams shall be permanently sealed airtight.
Split casing shall be provided on larger sizes of fans. Casing for centrifugal fan shall be
reasonably leak proof. The casing shall be provided with inspection door, lifting lugs, and drain
with drain valves wherever required.
The fan shall be suitable for belt driven electric motor. Belt shall be sized considering minimum
service factor of 1.5 times & there shall be min 2 belt/drive the fan & motor shall be suitable for
continuous operation.
The motor specification shall conform as per approved data sheets. The starting torque
characteristic of the motor shall be suitable for the duty desired. The motor shall be rated for
continuous operation. However, motor rating shall not be less than the max. Power demand
throughout the entire range of operation of fan.
Drive motor HP rating (Min.) = 1.2 x (BHP of Driven equipment + drive loss
Fan is always operated with inlet damper in fully open condition.
For design purpose, outdoor ambient temperature shall be taken as 50 deg. C (Max.)& 4 deg.C
(Min.). However fan shall be selected for operating at minimum temperature as well as the
maximum temperature (with minimum static head as indicated in the DBR) as indicated in
general conditions of supply.
All centrifugal fans shall have adequate arrangement for vibration isolation of minimum 95%
efficiency.
The first critical speed of all fans shall be at least 25% above the rated speed.
All fan mountings shall have adequate arrangement for vibration isolation (kushy foot).
Design duty point of the fans shall match with the average value of maximum and minimum
flow rate of the fan in the stable operation zone.
The entire Fan shall be supplied with inlet & outlet flexible connection, common base frame for
fan & motor, sheet metal canopy for motor, foundation bolts for fan, pulley, v-belt, belt guard
and other accessories.
All centrifugal fan shall be complete with electric motor drive, impeller, casing, supporting
structure, pair of slide rails for motor and common base frame with foundation bolts ,drive
pulley,V-belts,belt guard ,vibrationisolators,dampers and flexible connection with matching
flanges, sheet metal canopy over motor, butterfly damper at fan inlet, fan discharge side ducting
with exhaust cowl and bird screen. The exhaust air after filter shall be discharged at the height of
3m above roof level of building /structure.
1.2.A. MATERIAL OF CONSTRUCTION OF CENTRIFUGAL FAN & ACCESSORIES
Type
Blade Type
Gas composition
: SWSI
: Backward (min 5mm thick) with self cleaning.
: Air laden with coal dust for DE system
Construction
Impeller
Fan Shaft
Fan Scrawl
Case
Supports, frames, structure
Damper
Flexible connection at inlet
& outlet
V Pulleys
V-Belts
: V -belt driven.
: FE410W (IS: 2062)
: EN-8
: Heavy gauge MS (IS: 2062)
: MS (5mm thick minimum)
: MS of adequate thickness
: Heavy gauge MS (IS: 2062), Butterfly type
: Rubber impregnated canvass with MS Flanges
& cleats.
: Multi grooves (IS: 210, FG-20)
: Reinforced rubber of appropriate section. Belts
should be in matched set.(min 2 nos/drive)
Slide rails
:C.I. or MS
Accessories required
1.2.3 DUCTING
The ducts for conveying dusty air shall be of round shape and of streamline appearance.
Based on "Balancing without blast gate" method as per ACGIH hand book, the velocity of air in
the duct shall be high enough (in the range of 18 to 21 m/sec.) to transport the suspended dust in
the air.
Ducting shall be made of MS Sheet of 3.15 mm thickness and 5mm thick for bends. The duct
shall be properly painted.
Duct supports shall be provided as per stipulations hereunder:
Diameter of duct
Less than 200 mm
More than 200 mm
Spacing of support
Maximum 2.5 meter
Maximum 3.0 meter
The ductwork shall be properly reinforced to prevent sagging, buckling and vibration. Interior of
ducts shall be smooth and free from obstruction.
Flexible connections shall be provided at the duct connections to inlet and discharge of the fans.
All flexible connections shall be non-collapsible type and their length shall be kept to a
minimum.
Duct supports, wherever required, shall be provided. Hangers and support positions shall be
made as per good engineering practices.
Medium pressure ducts for dust extraction shall be welded and shall have flanged joints.
Thickness of flanges shall be minimum 5 mm for duct sizes up to and including 500 mm
diameter. For duct sizes above 500 mm diameter, the flange thickness shall be minimum 6
mm.MS flange complete with gasket shall be provided. Type, thk & material of gasket shall be
air tight at flange joints.
Vertical duct passing through floor slab shall be supported by means of collars constructed of
structural steel angles securely fastened about the girth of the duct and resting on the floor slab.
The supporting angle shall be fastened to the floor slab with a filler or bitumastic compound
inserted in between the horizontal leg of the supporting angle and the floor.
All ducts running on the floor / roof shall be adequately fixed in position by MS
Angles/channels.non collapsible connection shall be provided at the duct connection to the inlet
& discharge of fan.
All extraction points should have manual dampers for flow balancing. Motorized damper shall be
used for isolation of non-operating extraction points. Motorized damper shall be interlocked with
drive motor of main equipment of the operating stream.
Dust extraction system shall comprise of suction hoods.
All ducting and flanges joints shall be air tight in nature. Thickness of bends for the duct carrying
dust-laden air shall be properly selected.
Bends wherever used, should have radius of at least 1.5 times duct diameter.
1.2.4. DUST COLLECTING HOOD
Centerline of the hoods shall be located at the point of generation of maximum pressure during
formation of dust.
The hoods shall be adequately sized to collect all dusty air generated at the point.
Suction hood shall be suitably designed to have sufficient velocity across the face of the hood to
suck the dust from the source. Velocity in the hood must not be so high as to draw larger size
particles unnecessarily and shall be limited to 1.8 m/sec.
The hoods shall be made of MS plates of adequate thickness not less than 5 mm.
All hoods shall be provided with leak proof manual motorized butterfly type damper.
PART II
FAN CAPACITY CALCULATIONS FOR DE SYSTEM # DE-1 FOR SECONDARY CRUSHER
HOUSE
PART III
FAN CAPACITY CALCULATIONS FOR DE SYSTEM # DE-2 FOR CRUSHER HOUSE