TABLE 1: ELECTRICAL SPECIFICATIONS AT 25 OC

FIGURE 1: SCHEMATIC DIAGRAM

SWITCHING TRANSFORMER DESIGNED FOR USE WITH POWER INTEGRATIONS

PWR-TOP201YAI. REFER TO APPLICATION CIRCUIT OF FIGURE 3.

PARAMETER
PRIMARY INDUCTANCE (2-1)
VOLTAGE = 0.250Vrms
FREQUENCY = 100 KHZ
TURN RATIO'S:
FULL SEC (7-5) : PRIMARY (2-1)
SEC1 (6-5) : PRIMARY (2-1)
BIAS (3-4) : PRIMARY (2-1)
PRI LEAKAGE IND. (7-5 SHORTED)
VOLTAGE = 0.250Vrms
FREQUENCY = 100 KHZ
HIPOT:
PRIMARY TO SECONDARY
BIAS TO SECONDARY
APP CIRCUIT PARAMETERS: (1)
DC INPUT VOLTAGE
OUTPUT VOLTAGE
CONTINUOUS OUTPUT POWER
LINE REGULATION (85 TO 265Vac)
LOAD REGULATION 10-100%
RIPPLE

SPEC LIMITS
MIN.
TYP.
MAX.

UNITS

1251

HY

1390

1529

----------------------

1: 6.917
1: 20.75
1: 9.222

----------------------

+ 4%
+ 4%
+ 4%

--------

--------

30.0

HY

7
SEC #2
+15V

SEC #1
+5V

BIAS

---------------

---------------

Vrms
Vrms

324

-------15 & 5
-------0.20
0.20
100.0

396

Vdc
Vdc
Watts
+%
+%
+mV

20.0
----------------------

1
PRIMARY

3000
3000

-----------------------------

WHITE DOT ON TOP

OF BOBBIN DENOTES PIN #1

(1) REFER TO APPLICATION CIRCUIT OF FIGURE 3.

NOTE1:
REINFORCED INSULATION SYSTEM, UL1950, IEC950, CSA-950:
A) ALL MATERIALS MEET "UL", "CSA" & "IEC" REQUIREMENTS
B) TRIPLE BASIC INSULATED SECONDARY.
C) DESIGNED TO MEET >6.2mm CREEPAGE REQUIREMENTS.
D)CORE CENTER POST MUST BE GROUND GAPPED TO
MEET CONDUCTED MODE EMI NOISE IN ACCORDANCE
WITH FCC/VDE CLASS B REQUIREMENT.
E) VARNISH FINISHED ASSEMBLY.
F) UL1950 & CSA-950 CERTIFIED: FILE #E162344.
G) UL CLASS (B) 130 INSULATION SYSTEM PM130-R1,
PM130-H1, PM130-H1A (UL FILE #E177139) OR ANY UL
AUTHORIZED CLASS (B) INSULATION SYSTEM.

FIGURE 2: PHYSICAL DIMENSIONS mm (INCHES)

8

NOTE2:
A) BOTTOM HALF OF CORE IS CUFF WRAPPED
PRIOR TO ASSEMBLY. THIS GAURANTEES
6.2mm CREEPAGE PIN-CORE-PIN

P TSD-815
M YYWW
PIN #1
WHITE DOT

.157
(4.0)
MIN

23.00
(.906)
MAX

CORE
TAPED

18.00
(.709)
MAX

MYLAR TAPE 7mm WIDE

UL INSULATION
SYMBOL AND
MANUFACTURER
IDENTIFICATION
HERE

21.00
(.827)
MAX

5.00
(.197)

CUFF WRAP BOTTOM

HALF OF CORE

0.8 DIA.
(.032)

4
4.0
(.157)
MIN

12.50
(.492)

BOTTOM HALF OF
CORE IS CUFF WRAPPED
WITH MYLAR TO GUARANTEE
6.2mm PIN-CORE-PIN CREEPAGE

REV.
01/22/96
05/24/99
09/23/99

DESCRIPTION OF CHANGES
ORIGINAL RELEASE
UPDATED TO UL CLASS (B) 130 INSULATION SYSTEM & LEAKAGE IND. TO 18.0uh

CORRECT LEAKAGE INDUCTANCE BACK TO 30uH

BY
TO
MD
PP

EI22/19/6, 8-PIN VERTICAL BOBBIN

P Premier
M Magnetics Inc.

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN MM
DIMENSIONAL TOLERANCES ARE:
DECIMALS
ANGLES
.X
+ .25
+0 O 30'
.XX + .15
DO NOT SCALE DRAWING

TRANSFORMER CONTROL DRAWING

PREMIER P/N: TSD-815
REVISION: 09/23/99
DRAWN BY: TOM O'NEIL
REF: PWR-TOP201YAI
SCALE: NONE
SHEET: 1 OF 6

APPLICATION NOTES

Premier Magnetic's TSD-815 Switch Mode Transformer was designed for use with Power Integrations, Inc. PWRTOP201YAI three terminal off-line PWM switching regulator in the Flyback Buck-Boost circuit configuration. This
conversion topology can provide isolated multiple outputs with efficiencies up to 90%. Premier's TSD-815
transformer has been optimized to provide maximum power throughput.
The PWR-TOPXXX series from Power Integrations, Inc. are self contained 100KHz three terminal voltage controlled
PWM switching regulators. This series contains all necessary functions for an off-line switched mode control DC
power source. These switching regulators provide a very simple solution to off-line designs. The inductors and
transformer used with the PWR-TOPXXX are critical to the performance of the circuit. They define the overall
efficiency, output power and overall physical size.
Below is a universal input high precision 20 watt application circuit utilizing Power Integrations PWR-TOP201
switching regulator in the flyback buck-boost configuration. The component values listed are intended for
reference purposes only. The soft start capacitor Css is optional depending on the specific application. Simpler
topology is possible depending on the line/load regulation required.
FIGURE 3: TYPICAL APPLICATION CIRCUIT

>>

PREMIER MAGNETICS PART NUMBERS:

(REQUEST DATA SHEETS BY PART#)
T1 = TSD-815 MAIN SWITCHING TRANSFORMER
L1,L2 = VTP-01001 10uHy, 1.0Amp INDUCTOR

HOT RAIL
+324 to 396Vdc
>>
T1
TSD-815

CLAMP
NETWORK

VR1
P6KE200A

PRI

D1
MUR160

U3

D4 MBR1100

+15Vdc
@ 1 AMP

7
2

C12
+
470uF
25V

D2
1N4148
4
C

C4
0.1uF

C10 +
220uF
25V

BIAS
4

DRAIN
POWER INT.
PWR-TOP
SOURCE
201YAI

C5
47uF

C7 & C8 = 250Vac
Y-SAFTEY CAPACITORS
EMI FILTER
C7
2.2nF

R4
10.0K 1%

+5Vdc
@ 1 AMP
+

C11
100uF
25V

R2
510

SOFT
START

KELVIN CONNECT

CONTROL

R3
49.9K 1%

RTN

R1
6.2

1
1/2 OF U3
A

U1

C13 +
220uF
25V

L1
VTP-01001
10uH @ 1.0A

D3 MBR1100

NEC2501-H

1/2 OF U3

L2
VTP-01001
10uH @ 1.0A

Css +
4.7uF

C8
2.2nF

1 U2
C TL431
R
A

C9
0.1uF
8

HIGH VOLTAGE RETURN

P Premier
M Magnetics Inc.

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN MM
DIMENSIONAL TOLERANCES ARE:
DECIMALS
ANGLES
.X
+ .25
+0 O 30'
.XX + .15
DO NOT SCALE DRAWING

TRANSFORMER CONTROL DRAWING

PREMIER P/N: TSD-815
REVISION: 09/23/99
DRAWN BY: TOM O'NEIL
REF: PWR-TOP201YAI
SCALE: NONE
SHEET: 2 OF 6