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Edition 27

CABLES, WIRES & ACCESSORIES

helukabel.co.uk

I1T5ODUCTIO1

With our new main catalog "Cables & Wires" you are holding in
your hands a version that has been revised in visual presentation
as well as in content. Our objective was and is to guide you more
quickly to your desired product. The tabular overviews that
precede each product chapter should help in this regard.
Futhermore, we have developed additional selection tables that
facilitate navigation between the chapters.
We are proud of the fact that in the areas of industrial and
infrastructure cables we are uniformly well-positioned with high
in-stock availability. True to our motto, "All from One Source", in
addition to the "Data, network & BUS technology" section, we also
included a selection of accessory products in the main catalog for
the rst time. 1ew products created since our last catalog are
placed in their respective chapters.
In cases where more than 33,000 standard products are not
enough to nd the right cable product for a unique application
our engineers are at your side to develop both a technically and
economically superior solution. Your advancement is our driving
force!

Helmut Luksch
&JKGH(ZGEWVKXG2HEGT+(/8.$%(/*OD+

HELUKABEL AT A *LA1CE

FAMILY FOCUSED
Family enterprise since 1978

QUALITY-MINDED AND
ECO-FRIENDLY
ISO 9001 & 14001

SUCCESSFUL
430 million Euro turnover
1000 employees

Energy supplied by the rm


s own
solar and bio-gas plant

GLOBAL

PRODUCTION

41 locations in 24 countries

6 manufacturing and
assembly locations
worldwide

LOGISTICS

PRODUCTS

33,000 products in stock, from

Cables, wires and cable accessories

the cable gland to the 2.40 m


cable drum
24 h delivery service
State-of-the-art logistics
facility

- single-source supplier for


industry and infrastructure

TABLE OF CO1TE1TS
INTRODUCTION ..................................................................................................................................................................

5esearch & development .......................................................................................................................................................

Production ............................................................................................................................................................................

Logistics ................................................................................................................................................................................

Success through quality and innovation .................................................................................................................................

10

Our branded products ...........................................................................................................................................................

12

Always close to you - 41 locations in 24 countries .................................................................................................................

14

5obotec Systems ...................................................................................................................................................................

16

Kabelmat Wickeltechnik ........................................................................................................................................................

18

Chapter overview ..................................................................................................................................................................

20

INDUSTRIAL CABLES & WIRES ............................................................................................................................................

24

INFRASTRUCTURE CABLES & WIRES ..................................................................................................................................

512

DATA, NETWORK & BUS TECHNOLOGY .............................................................................................................................

604

MEDIA TECHNOLOGY .........................................................................................................................................................

764

RENEWABLE ENERGY & TRANSPORTATION ......................................................................................................................

794

PRE-ASSEMBLED CABLES ...................................................................................................................................................

840

SPIRAL CABLES ...................................................................................................................................................................

906

SHIPWIRING & MARINE CABLES ........................................................................................................................................

918

CABLE ACCESSORIES ..........................................................................................................................................................

940

TECHNICAL INFORMATION ................................................................................................................................................ 1016


Selection tables ..................................................................................................................................................................... 1020
Assembly instructions ........................................................................................................................................................... 1034
Questionnaires...................................................................................................................................................................... 1038
Technical explanations .......................................................................................................................................................... 1044
Glossary of cables and wires .................................................................................................................................................. 1151
Part number index................................................................................................................................................................. 1158

5ESEA5CH & DE9ELOP0E1T


We develop optimal, tailored cable solutions for our customers.

5esearch and development are the foun-

high-quality product relative to properties

dation of our work and are an important

and workmanship.

engine for growth. In interdisciplinary

With continuous optimization of our

teams

the

manufacturing processes and systems

boundaries to enhance our products and

we take into consideration both efcient

develop solutions to meet the latest

and economical production, and the

technological demands. 0oreover, we

complex

value our customer interactions and

applications (such as cables for industrial

partnerships with regional colleges and

robots

research institutes to stay on top of

cleanroom conditions) into account.

we

continuously

push

requirements
or

for

of

applications

various
under

emerging technologies.
A crucial stage in the development

Torsion test apparatus

Our test facilities:


Test systems for bending and
torsion requirements

The materials that we use are an

process of our products is the work done

important starting point of our work. In

at our Test Center. For example, cables

this regard, we place as much emphasis

suitable for drag chain implementation,

on searching for and utilizing new

can be tested using equipment that

materials, as we do on manufacturing

accelerates cables up to 10 g.

our plastic mixtures (granulates) our-

Temperature ranges from -50 to +250

selves, and inuencing the improvement

are simulated in a special climate-

of technical characteristics, such as

controlled environment so that drag

oil-resistance, temperature range or

chain cables can be tested for series

chemical compatibility. 0oreover, we are

production readiness in applications such

capable of pulling a majority of the

as refrigerated warehouses or steel mills.

copper ourselves, thus ensuring a uniform,

Drag chain test systems with


movement distances of 1 m,
3 m, 5 m, 6 m, 18 m, and 40 m
Fire testing systems
Abrasion testing systems
Torsion test tower for
wind turbine cables
Aging ovens in accordance with
UL, 9DE, CSA, HA5, T9 & CCC
Drag chain test system

|6

P5ODUCTIO1
We specialize in the production of high-quality cables and wires.

Using the latest production methods, our two German plants

Since 2014, in a 7,000 m facility in the Chinese city of Taicang

manufacture approximately one million kilometers of conductors

(approx. 50 km northwest of Shanghai) HELUKABEL has been

each year (

77 times around the world). 0ore than 300

producing cable and wires, primarily for the Asian market. As is

qualied employees are specialized in the production of

with our German plants, the focus is on high-quality, exible and

high-quality standard and custom cables. Through the use of the

highly-exible cables and wires that are manufactured in

latest materials and collaboration with international test

accordance with Chinese and international standards. The use of

institutes, we drive innovation in the areas of automation, data

exible manufacturing cells enable short delivery times.

technology, building system technology, and renewable energy.

Braiding machine

Stranding machine

Our production in numbers:


40,000 m production area
23 extruder systems
19 stranding machines
50 braiding machines
Cables & wires from 0.05 to 1,000 mm (30 AWG to 2,000 kcmil)
0anufacturing in accordance with: 9DE, EAC (GOST-5), UL, CSA, HA5, CCC,
Germanischer Lloyd, T9 or customer specication

LOGISTICS
5edening logistics in the cable industry.

INDUSTRIAL CABLE

At its corporate headquarters in the Swabian town of Hemmingen/

Our logistics center - Hemmingen/Stuttgart

Stuttgart, HELUKABEL operates Europe


s largest distribution

40,500 Euro-pallet racks

center for cables and wires. Here a majority of the more than

16 aisles with 16 storage and retrieval devices

33,000 products are located in a storage area of 160,000 m.

35,900 bin locations in the automatic small parts

Through the use of state-of-the-art conveyor and control

warehouse with a capacity of 1,000 bins per hour

technology, more than 1,000 orders can be picked and

670 storage spaces in the heavy load warehouse

dispatched daily to destinations around the world.

with max. reels of 4,000 kg and 2.20 m diameter


2 km conveyor line for pallets

1euenhagen/Berlin is the central warehouse location for under-

Conveyer connects direct to the cable-cutting machines

ground, medium-voltage, and other infrastructure cables.

0anual processes reduced to merely packing

Storage capacities of more than 5,000 m (indoor) and 50,000 m


(outdoor) enable fast delivery of cable, congured from 1 30 k9,

INFRASTRUCTURE CABLES

to construction sites and major projects. The patented heavy-

Our logistics center - Neuenhagen/Berlin

load cable-cutting machines with a load capacity of more than

11,000 cable reels in stock

10 tons are the largest of their kind in Germany.

Automatic processing of reels up to 2.80 m and 10 t


10 rewinding machines

The new logistics center at the Taicang (Shanghai, China)

Cut to length with state-of-the-art 1,200 mm

production facility serves as a product distribution hub for the

cutting tools
24-hr delivery is possible

Heavy-load, cable-cutting facility

Asian market, and offers incredible advantages, particularly for


servicing time- and volume-critical customer projects.

Small parts warehouse

10

SUCCESS THROUGH QUALITY AND INNOVATION


Quality and environmental principles
HELUKABEL GmbH is an independent enterprise that

requirements, as well as corporate environmental protection.

manufactures and sells cables, wires, and accessories.

Our standard is customer satisfaction and trust. Indicators of

has a high commitment to quality and the

this are the economic success of the enterprise and long-stand-

HELUKABEL

environment. For this reason the executive board has

ing customer relationships.

introduced an integrated management system for quality

Fulllment of our quality and environmental principles is an

and the environment based on DIN EN ISO 9001:2008 and

obligation and ongoing task of the executive board and each

DIN EN ISO 14001:2009 standards.

individual employee. Our high standards are expressed in the

HELUKABEL GmbH's quality and environmental policy is

following criteria:

oriented to meet market needs and fulll customer

Environment

Employees

Environmental protection in the enterprise is a

Qualied employees who work

principle of our work and is not only oriented

cooperatively in teams and combine a high

to comply with legal requirements, but rather

level of individual responsibility and autonomy

to avoid or minimize pollution and its effects


on the environment.

with a marked awareness of quality and the


environment ensure the success of the
management system at HELUKABEL GmbH.

Suppliers

Quality

Develop partnerships with suppliers

Reliable products that meet the

who will work together with us to

specications to satisfy customer

satisfy our quality and environmental

requirements.

standards.

Conduct

Objectives

Cost awareness and environmental

Products complying with require-

awareness are maintained by

ments and timely order processing,

every employee to satisfy customer

whereby environmental impact is

requirements, while maintaining the

avoided or kept to a minimum.

ability to react effectively to changing


circumstances.
Approach
Upright action to maintain credibility in
collaboration with our customers.

Continuous improvement
Continuously develop and implement
enhancements of the products, processes,
environmental protection procedures, and
occupational health and safety.

The integrated quality and environmental management system supports the success factors of HELUKABEL GmbH and documents
how we work; this is described in the management manual, which is binding for all employees.

11

04 |

12

OUR BRANDED PRODUCTS


Cables & wires

BIOFLEX-500
CLEANFLEX
DATAFLA00
DATAPUR-C
GALVANICABLE
HELUFLON
HELUTHER0
HELUTRAIN
HELUTRUCK
HELUWIND
KO0POFLEX
KO0POSPEED
LIFT-TRAGO
0EGAFLEX
0ULTIFLEX 512
0ULTISPEED
NANOFLEX
ROBOFLEX
SENSORFLEX
SHIPFLEX
SOLARFLEX
SUPER-PAAR-TRONIC-C-PUR
SUPERTRONIC
THER0FLEX
TOPFLEX
TOPSERV
TRAYCONTROL
TRO00PUR
UNIPUR

bio-oil resistant cables


cleanroom data and control cables
data and computer cables, halogen free
data and computer cables
high-voltage cathode cable
heat-resistant cables
heat-resistant cables
train cables
vehicle cables/truck cables
wind power cables
microbe-resistant cables
bio-oil resistant drag chain cables
elevator control cables
exible control cables, halogen free, UL/CSA
PUR drag chain cables
drag chain cables
PUR special control and data cables
robot cables
sensor cables
drag chain cables
photovoltaic cables
drag chain cables, halogen free
drag chain cables
heat-resistant cables
servo, feedback and motor cables
servo, feedback and motor cables
exposed run cable
easy-to-wind cables
PUR, exible control cables

Cable accessories

HELUCHAIN
HELUTEC
HELUTOP

drag chain product line


industrial connector series
cable gland product line

Data, network & bus technology

HELUCO0

HELUKAT

ber optic cables


ber optic connection technology
copper data cable
copper connection technology

0edia technology

HELUEVENT
HELULIGHT
HELUSOUND

high-powered cable for TV studios


cables for lighting control systems
audio cable

13

ALWAYS CLOSE TO YOU - 41 LOCATIONS IN 24 COUNTRIES


HELUKABEL GmbH - Germany
Headquarters
Dieselstrasse 8-12
71282 Hemmingen / Stuttgart
Telephone: +49 7150 9209-0
Fax +49 7150 81786
info@helukabel.de

6NGUQHEG YTGJQWUGm%GTNKP

6NGUQHEG YTGJQWUGm3NGK

6NGUQHEGm1QTVJ

=um 0hleniess 1

Eichelbergstrasse 7

Bahnhofstrasse 9

15366 Neuenhagen / Berlin

09212 Limbach-Oberfrohna

25524 Itzehoe

Telephone +49 3342 2397-0

Telephone +49 3722 6086-0

Telephone +49 4821 40394-0

Fax +49 3342 80033

Fax +49 3722 6086-420

Fax +49 4821 40394-29

info@helukabel.de

info@helukabel.de

info@helukabel.de

6NGUQHEGm5JGKPm5WJT

Development & production

Am Handwerkshof 2-4

Neuseser Weg 11

47269 Duisburg

91575 Windsbach

Telephone +49 203 73995-0

Telephone +49 9871 6793-0

Fax +49 203 73995-210

Fax +49 9871 1055

info@helukabel.de

info@helukabel.de

Robotec Systems GmbH - Germany


+GFQHEG

%TPEJQHEGm6QWVJ

Carl-Friedrich-Gau-Strasse 7

Willi-Bleicher-Strasse 4-6

47475 Kamp-Lintfort

71282 Hemmingen

Telephone: +49 (0)2842 92148-0

Telephone: +49 (0)7150 9209-308

Fax: +49 (0)2842 92148-10

Fax: +49 (0)7150 9209-164

www.robotec-systems.de

www.robotec-systems.de

info@robotec-systems.de

info-sued@robotec-systems.de

Kabelmat Wickeltechnik GmbH - Germany


Steinbuckelweg 25
72293 Glatten
Tel. +49 7443 9670-0
Fax +49 7443 9670-39
kabelmat@kabelmat.com

14

HELUKABEL international locations


HELUKABEL Austria

HELUKABEL Malaysia

HELUKABEL Switzerland

Tel +43 7224 90555 0

Tel.: +603 7885 8724

Tel.: +41 56 4181515

Email: ofce@helukabel.at

Email: sales@helukabel.com.my

Email: contact@helukabel.ch

HELUKABEL Belgium

HELUKABEL Middle East

HELUKABEL Thailand

Tel.: +32 24 81 00 20

Tel.: +971 48 87 95 94

Tel.: +66 2927 3570 3

Email: info@helukabel.be

Email: info@helukabel.ae

Email: info@helukabel.co.th

HELUKABEL Canada

HELUKABEL Netherlands

HELUKABEL Turkey

Tel.: +1 289 444 5040

Tel.: +31 495 499 049

Tel.: +90 212 502 41 95

Email: sales@helukabel.ca

Email: info@helukabel.nl

Email: info@helukabel.com.tr

HELUKABEL China

HELUKABEL Poland

HELUKABEL UK

Tel.: +86 21 58693999

Tel.: +48 46 85 80 10 0

Tel.: +44 151 345 0808

Email: info@helukabel.com.cn

Email: biuro@helukabel.pl

Email: info@helukabel.co.uk

HELUKABEL Czech Republic

HELUKABEL Russia

HELUKABEL USA

Tel.: +42 0312 672 620

Tel.: +7 812 449 10 60

Tel.: +1 847 930 5118

Email: prodej@helukabel.cz

Email: info@helukabel.ru

Email: sales@helukabel.com

HELUKABEL France

HELUKABEL Singapore

Tel.: +33 389 627562

Tel.: +65 65 54 6170

Email: info@helukabel.fr

Email: sales@helukabel.com.sg

HELUKABEL India

HELUKABEL South Africa

Tel.: +91 22 25 18 58 41

Tel.: +27 11 462 8752

Email: info@helukabel.in

Email: info@helukabel.co.za

HELUKABEL Indonesia

HELUKABEL South Korea

Tel.: +62 213 848872

Tel.: +82 51 9728646

Email: sales@helukabel.co.id

Email: info@helukabel.co.kr

HELUKABEL Italy

HELUKABEL Sweden

Tel.: +39 039 6081503

Tel.: +46 8 55 77 4280

Email: info@helukabel.it

Email: info@helukabel.se

15

ROBOTEC SYSTE0S - UN0ATCHED ROBOTIC CO0PETENCE


Since its founding in 1998, Robotec

and ready to install. From the development

Systems GmbH, headquartered in Kamp-

of various design concepts to prototyping,

Lintfort, Germany, has become one of the

to nal installation and on-site service,

leading European companies for robot

Robotec is a single source for all robotic

hose packages and associated fastening

services.

systems as well as for custom robot

Through the use of rst-class components,

cables, cable assemblies, power screw-

as well as superstructures and material

driver technology, controllers for meas-

compositions tailored for the respective

urement instrumentation and media

application, the highest level of reliability

systems such as air hoses and water hoses.

and productivity is achieved.

The company has been a 100%

Robotec's products are used in applications,

subsidiary of HELUKABEL GmbH since

such as spot, laser and inert gas welding,

July 2012.

robot handling, and tool changing

Robotec Systems develops tailored energy-

systems.

Concept

Development

supply systems that are pre-assembled

Prototyping

Our components:
Fastening elements & accessories

Cable protection hoses

Pivot bearings

Attachment parts

Spring clamps

Primary cables

Protector/impact protection

Control cables

Trumpet & accessories

BUS system cables

Precision pipes

Pre-assembled special cables

Installation/optimization

Self-fastening hoses & accessories

+GFQHEG

Robotec Systems GmbH


Carl-Friedrich-Gau-Strasse 7
47475 Kamp-Lintfort, Germany
Telephone: +49 (0)2842 92148-0
Fax: +49 (0)2842 92148-10
www.robotec-systems.de
info@robotec-systems.de

%TPEJQHEGm6QWVJ

Documentation

Robotec Systems GmbH


Willi-Bleicher-Strasse 4-6
71282 Hemmingen
Telephone: +49 (0)7150 9209-308
Fax: +49 (0)7150 9209-164
www.robotec-systems.de
info-sued@robotec-systems.de
Repair/maintenance

17

18

KABEL0AT WICKELTECHNIK G0BH


Kabelmat Wickeltechnik GmbH's history goes back to the 1960s
and since then the company has been among the market leaders for
winding systems in the cable and wire industry.
Customers include manufacturers, retailers, cable and wire
processors, as well as cable assemblers, electricians, machine
manufacturing companies, and many more.
The product range includes virtually all devices and machines for
storing, winding and cutting cables, wires, rope, tubes, hoses, and
proles.
Winding from and onto drums, as well as from drums to rings are
among the tasks that are efciently executed worldwide with
Kabelmat products.
We would be pleased to show you our products in our showroom.
You are cordially invited to visit us at our facility.

0ESSBOI 40

We offer:

Our services:

0anual winding technology

Project planning & engineering

Automatic winding technology 0anufacturing & nal


0easuring technology
Storage technology

assembly
Service & maintenance

Kabelmat Wickeltechnik GmbH


Steinbuckelweg 25
72293 Glatten
Tel. + 49 7443 9670-0
Fax + 49 7443 9670-39
kabelmat@kabelmat.com

PORTROL 2600 - 3000

19

CHAPTER OVERVIEW
INDUSTRIAL CABLES & WIRES
Flexible control cables
26 - 121

with international approvals


355 - 401

Robot cables

Data and computer cables


122 - 157

with international approvals


402 - 421

Water-resistant cables

Drag chain cables


158 - 193

with international approvals


422 - 451

Single Conductors
284 - 323

with international approvals


452 - 474

with international approvals


484 - 506

with international approvals


475 - 478

Compensating cables

with international approvals


479 - 481

20

with international approvals


483

324 - 335

Coaxial cables

Trailing cables
252 - 259

274 - 283

Motor, servo & feedback cables


194 - 217

Allweather & rubber cables


238 - 251

268 - 273

Flat & ribbon cables

Heat-resistant cables
218 - 237

260 - 267

336 - 347

Cables according to
International Approvals

348 - 511

INFRASTRUCTURE CABLES & WIRES

MEDIA TECHNOLOGY

Installation cables

Media technology

512 - 521

764 - 793

7GNGRJQPG TGYTPKPIEDNGU

522 - 533

RENEWABLE ENERGY & TRANSPORTATION


Cables for photovoltaic
installations

3QYGTUGEWTKV[ 
medium voltage cables

534 - 603

794 - 801

&DNGUHQTYKPFVWTDKPGU

802 - 821

DATA, NETWORK & BUS TECHNOLOGY


Cables for
aircraft supply

Fiber optic cables

604 - 651

822 - 825

Copper data cable

Cables for commercial vehicles

652 - 683

826 - 831

BUS cables

&DNGUHQTVTKP VTHE

684 - 763

832 - 839

21

CHAPTER OVERVIEW
PRE-ASSEMBLED CABLES

CABLE ACCESSORIES

Servo motor, feedback &


fan cables

840 - 877

Cable glands

ROBOFLEX recycle

Cable protection tube systems

878 - 897

968 - 975

Connecting cables &


extensions

942 - 967

898 - 905

Shrink tubes

976 - 979

Cable ties

980 - 985

SPIRAL CABLES
Core end sleeves & cable lugs

Spiral cables

906 - 917

986 - 999

Tools

X
SHIPWIRING & MARINE CABLES
Shipwiring & marine cables

W
22

918 - 939

1002 - 1017

TECHNICAL INFORMATION
Technical information

1018 - 1172

23

Table of contents

04 |

24

INDUSTRIAL CABLES & WIRES


Flexible control cables

26

Data and computer cables

122

Drag chain cables

158

Motor, servo & feedback cables

194

Heat-resistant cables

218

Allweather & rubber cables

238

Trailing cables

252

Robot cables

260

Water resistant cables

268

Flat & ribbon cables

274

Single conductors

284

Compensating cables

324

Coaxial cables

336

Cables according to International approvals

348

25

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FLEXIBLE CONTROL CABLES

-15 to +80

-40 to +80

PVC control cables


JZ-500

300/500

7.5x

4x

JZ-500 black

-15 to +80

-40 to +80

300/500

7.5x

4x

JZ-500 orange

-15 to +80

-40 to +80

300/500

7.5x

4x

JZ-500 COLD

-30 to +80

-40 to +80

300/500

7.5x

4x

30

33

32

34

H05VV5-F (NYSLY-JZ)

-5 to +70

-40 to +70

300/500

7.5x

4x

35

(H)05VV5-F ((N) YSLY-JZ)

-5 to +70

-40 to +70

300/500

7.5x

4x

37

JZ-750

-15 to +80

-40 to +80

450/750

7.5x

4x

JZ-600

-15 to +80

-40 to +80

0.6/1 kV

7.5x

4x

JB-500

-15 to +80

-40 to +80

300/500

7.5x

4x

JB-750

-15 to +80

-40 to +80

450/750

7.5x

4x

JB-750 yellow

-15 to +80

-40 to +80

450/750

7.5x

4x

-5 to +70

-40 to +70

300/300

7.5x

H03VV-F

38
X

40

X
X

42
43
44

45

H05VV-F

-5 to +70

-40 to +70

300/500

7.5x

46

H05VV-F

-5 to +70

-40 to +70

300/500

7.5x

47

-10 to +80

-40 to +80

300/500

10x

48

50

F-CY-OZ (LiY-CY)

5x

F-CY-JZ

-10 to +80

-40 to +80

300/500

10x

5x

JZ-500 C black

-10 to +80

-40 to +80

300/500

10x

5x

52

Y-CY-JZ

-15 to +80

-40 to +80

300/500

10x

5x

53

SY-JZ

-15 to +80

-40 to +80

300/500

20x

6x

55

H05VVC4V5-K (NYSLYCY-JZ)

-5 to +70

-40 to +70

300/500

10x

5x

57

(H)05VVC4V5-K ((N)YSLYCY-JZ

-5 to +70

-40 to +70

300/500

10x

5x

59

60

JZ-600-Y-CY

-15 to +80

-40 to +80

0.6/1 kV

10x

5x

Y-CY-JB

-15 to +80

-40 to +80

300/500

10x

5x

X
X

62

SY-JB

-15 to +80

-40 to +80

300/500

20x

6x

64

PUR control cables


JZ-500 PUR

-15 to +80

-40 to +80

300/500

7.5x

4x

67

PUR-JZ

-20 to +80

-40 to +80

300/500

7.5x

4x

68

PUR-ORANGE

-15 to +80

-40 to +80

300/500

7.5x

4x

PUR-YELLOW

-15 to +80

-40 to +80

300/500

7.5x

4x

H05 BQ-F / H07 BQ-F (NGMH11Y)

-40 to +80

-50 to +90

300/500

5x

3x

72

73

70
71

UNIPUR

-40 to +90

300/500

10x

5x

PUR-750

-40 to +80

300/500

10x

5x

JZ 500-FC-PUR

-10 to +80

-40 to +80

300/500

10x

5x

76

F-C-PUR-JZ

-20 to +80

-40 to +80

300/500

10x

5x

78

Y-C-PUR-JZ

-20 to +80

-40 to +80

300/500

10x

5x

80

UNIPUR-CP

-40 to +90

300/500

12.5x

7.5x

82

PUR-C-PUR

-40 to +80

300/500

10x

5x

84

75

27

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FLEXIBLE CONTROL CABLES

-15 to +70

-40 to +70

300/500

12.5x

4x

-30 to +80

-40 to +80

300/500

10x

4x

-5 to +70

-20 to +70

450/750

10x

4x

JZ-600 HMH

-15 to +70

-40 to +70

0.6/1 kV

15x

7.5x

JB-750 HMH

-15 to +70

-40 to +70

450/750

12.5x

4x

93

(H)03 Z1Z1-F

-5 to +70

-40 to +70

300/500

7.5x

94

Halogen-free control cables


JZ-500 HMH
MEGAFLEX 500

H07 ZZ-F

(H)05 Z1Z1-F

-5 to +70

-40 to +70

300/500

7.5x

JZ-500 HMH-C

-15 to +70

-40 to +70

200/500

12.5x

MEGAFLEX 500-C

-30 to +80

-40 to +80

300/500

JZ-600 HMH-C

-15 to +70

-40 to +70

0.6/1 kV

JB-750 HMH-C

-15 to +70

-40 to +70

4x

10x

4x

15x

7.5x

450/750

12.5x

4x

86
X

91

95
96

X
X

88
90

100

102

98

Inherently safe PVC control cables


OZ-BL

-15 to +80

-40 to +80

300/500

7.5x

4x

OZ-BL-CY

-10 to +80

-40 to +80

300/500

10x

5x

OB-BL-PAAR-CY

-10 to +80

-30 to +80

900

10x

5x

-20 to +80

-40 to +80

300/500

15x

4x

X
X

105

106
107

Bio-oil & microbe-resistant cables


BIOFLEX-500-JZ
BIOFLEX-500 -JZ-C

-20 to +80

-40 to +80

300/500

20x

6x

-30 to +90

-40 to +100

300/500

7.5x

4x

KOMPOFLEX JZ-500-C

-30 to +90

-40 to +100

300/500

7.5x

4x

109

KOMPOFLEX JZ-500

110
112

113

Hygienic cable
NANOFLEX HC*500

-5 to +80

-40 to +80

300/500

7.5x

4x

NANOFLEX HC*500-C

-5 to +80

-40 to +80

300/500

10x

5x

117

NANOFLEX HC*TRONIC

-5 to +80

-40 to +80

350

7.5x

4x

118

NANOFLEX HC*TRONIC-C

-5 to +80

-40 to +80

350

10x

5x

120

The selection table is intended as an initial orientation.


Please see the relevant page of the catalogue for detailed information on the product properties.

28

116
X

PVC CONTROL CABLES

Flexible Control Cables / PVC Control Cables

JZ-500 flexible, number coded, meter marking

Technical data

Special-PVC control cable adapted


to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type Z 7225
Core identification to DIN VDE 0293
black cores with continuous white
numbering (also available in other
colours on request)
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-lenght
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
conditional drag chain compatible
conditional suitability for torsion
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
We supply any "desired length" of stranded
cores without outer sheath, core insulation
colour acc. RAL 9005 with number
combination acc. customers requirement.
Please note the cleanroom qualification when
ordering.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
F-CY-JZ, confer page 50
F-CY-OZ (LiY-CY), confer page 48
Y-CY-JB, confer page 62
Y-CY-JZ, confer page 53

Application

These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms but not suitable for open air, as measuring and control cables in tool machines, conveyor belts, production lines in machinery production,
in air-conditioning and in steel production.
Selected PVC-compounds guarantee a good flexibility as well as an economic and fast installation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
10001
10002
10003
10004
10005
10006
10007
10008
10009
10010
10011
10172
10012
10013
10014
10015
10183
10016
10017
10018
10019
10020
10021
10022
10023
10024

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
6 G 0,5
7 G 0,5
7 x 0,5
8 G 0,5
8 x 0,5
10 G 0,5
12 G 0,5
12 x 0,5
14 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5
21 G 0,5
25 G 0,5
30 G 0,5
32 G 0,5
34 G 0,5
40 G 0,5
42 G 0,5

Outer
Cop.
approx. mm weight
kg / km
4,8
9,6
5,1
14,4
5,1
14,4
5,5
19,0
5,5
19,0
6,2
24,0
6,2
24,0
6,7
29,0
6,7
33,6
6,7
33,6
7,4
38,0
7,4
38,0
8,3
48,0
8,7
58,0
8,7
58,0
9,5
67,0
10,0
76,0
10,7
86,0
11,3
96,0
11,3
101,0
12,6
120,0
13,5
144,0
14,0
154,0
14,3
163,0
15,3
192,0
15,8
202,0

Weight
approx.
kg / km
40,0
46,0
46,0
56,0
56,0
65,0
65,0
75,0
80,0
80,0
97,0
97,0
116,0
135,0
135,0
150,0
175,0
196,0
215,0
240,0
270,0
310,0
323,0
362,0
434,0
449,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
10025
10169
10026
10027
10028
10029
10030
10031
10032
10033
10034
10035
10036
10037
10177
10038
10039
10040
10173
10041
10042
10043
10044
10045
10046
10047

No.cores x
cross-sec.
mm
50 G 0,5
52 G 0,5
61 G 0,5
65 G 0,5
80 G 0,5
100 G 0,5
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
6 G 0,75
6 x 0,75
7 G 0,75
7 x 0,75
8 G 0,75
8 x 0,75
9 G 0,75
10 G 0,75
12 G 0,75
12 x 0,75
14 G 0,75
15 G 0,75
18 G 0,75

Outer
Cop.
approx. mm weight
kg / km
17,5
240,0
17,5
252,0
18,5
293,0
19,4
312,0
21,4
384,0
24,0
480,0
5,3
14,4
5,6
21,6
5,6
21,6
6,3
28,8
6,3
29,0
6,9
36,0
6,9
36,0
7,5
43,0
7,5
43,0
7,5
50,0
7,5
50,0
8,3
58,0
8,3
58,0
8,9
65,0
9,2
72,0
9,8
86,0
9,8
86,0
10,6
101,0
11,4
108,0
12,2
130,0

Weight
approx.
kg / km
513,0
534,0
625,0
682,0
780,0
980,0
46,0
54,0
54,0
66,0
66,0
80,0
80,0
99,0
99,0
110,0
110,0
130,0
130,0
153,0
162,0
179,0
179,0
214,0
218,0
257,0

AWG-No.
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
Continuation

30

Flexible Control Cables / PVC Control Cables

JZ-500 flexible, number coded, meter marking


Part no.
10533
10048
10049
10050
10534
10051
10052
10182
10053
10054
10055
10056
10057
10178
10058
10059
10060
10061
10062
10063
10064
10065
10066
10067
10068
10069
10070
10071
10180
10170
10072
10073
10074
10075
10076
10174
10197
10077
10184
10179
10175
10078
10176
10196
10198
10168
10079
10080
10199
10081
10167
10082
10083
10084
10085
10086
10087
10088
10089
10090
10091
10092
10093
10094
10095
10096
10097
10098
10099
10100
10101
10181
10102
10103
10104
10105
10106

No.cores x
cross-sec.
mm
19 G 0,75
20 G 0,75
21 G 0,75
25 G 0,75
27 G 0,75
32 G 0,75
34 G 0,75
37 G 0,75
40 G 0,75
41 G 0,75
42 G 0,75
50 G 0,75
61 G 0,75
65 G 0,75
80 G 0,75
100 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
5x1
6G1
7G1
7x1
8G1
9G1
10 G 1
10 x 1
12 G 1
12 x 1
14 G 1
16 G 1
18 G 1
18 x 1
19 G 1
20 G 1
20 x 1
21 G 1
24 G 1
25 G 1
25 x 1
26 G 1
27 G 1
30 x 1
34 G 1
36 G 1
37 G 1
40 G 1
40 x 1
41 G 1
42 G 1
50 G 1
56 G 1
61 G 1
65 G 1
80 G 1
100 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
4 x 1,5
5 G 1,5
5 x 1,5
6 G 1,5
7 G 1,5
7 x 1,5
8 G 1,5
9 G 1,5
10 G 1,5
11 G 1,5
12 G 1,5
12 x 1,5
14 G 1,5
16 G 1,5

Outer
Cop.
approx. mm weight
kg / km
12,2
137,0
12,7
144,0
12,7
151,0
14,3
180,0
14,6
195,0
15,9
230,0
16,5
245,0
16,7
266,0
17,2
288,0
18,1
296,0
18,1
302,0
19,8
360,0
21,2
439,0
21,8
468,0
24,3
576,0
27,0
720,0
5,6
19,2
5,9
29,0
5,9
29,0
6,6
38,4
6,6
38,4
7,3
48,0
7,3
48,0
8,1
58,0
8,1
67,0
8,1
67,0
8,8
77,0
9,7
86,0
9,8
96,0
9,8
96,0
10,4
115,0
10,4
115,0
11,4
134,0
12,3
154,0
12,9
173,0
12,9
173,0
12,9
182,0
13,8
192,0
13,8
192,0
13,8
205,0
15,1
230,0
15,4
240,0
15,4
240,0
15,5
252,0
15,6
259,0
16,4
308,0
17,7
326,0
17,9
346,0
17,9
355,0
18,5
384,0
18,5
384,0
19,5
394,0
19,5
403,0
21,3
480,0
21,9
538,0
22,5
586,0
23,6
628,0
26,1
768,0
28,8
960,0
6,4
29,0
6,8
43,0
6,8
43,0
7,4
58,0
7,4
58,0
8,3
72,0
8,3
72,0
9,2
86,0
9,2
101,0
9,2
101,0
10,0
115,0
10,9
129,0
10,9
144,0
11,6
158,0
11,8
173,0
11,8
173,0
13,0
202,0
13,9
230,0

Weight
approx.
kg / km
264,0
286,0
320,0
365,0
382,0
455,0
510,0
537,0
595,0
607,0
612,0
735,0
845,0
895,0
1070,0
1322,0
60,0
72,0
72,0
86,0
86,0
104,0
104,0
125,0
141,0
141,0
175,0
200,0
217,0
217,0
230,0
230,0
271,0
300,0
343,0
343,0
355,0
375,0
375,0
420,0
440,0
485,0
485,0
500,0
534,0
550,0
650,0
668,0
701,0
755,0
755,0
770,0
810,0
936,0
920,0
1100,0
1180,0
1294,0
1644,0
70,0
90,0
90,0
109,0
109,0
131,0
131,0
157,0
184,0
184,0
216,0
259,0
275,0
300,0
309,0
309,0
345,0
386,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Part no.
10107
10185
10108
10109
10110
10535
10111
10112
10536
10113
10114
10115
10116
10117
10187
10118
10119
10120
10121
10122
10123
10124
10125
10126
10127
10128
10129
10548
10130
10131
10132
10133
10134
10135
10136
10137
10138
10139
10140
10141
10142
10143
10144
10145
10549
10146
10147
10148
10149
10150
10151
10152
10153
10154
10190
10155
10156
10157
10191
10158
10159
10160
10192
10161
10162
10193
10163
10188
10194
10164
10189
10195
10165
10333
10166
13139
13140

No.cores x
cross-sec.
mm
18 G 1,5
19 G 1,5
20 G 1,5
21 G 1,5
25 G 1,5
27 G 1,5
32 G 1,5
34 G 1,5
37 G 1,5
41 G 1,5
42 G 1,5
50 G 1,5
56 G 1,5
61 G 1,5
65 G 1,5
80 G 1,5
100 G 1,5
2 x 2,5
3 G 2,5
3 x 2,5
4 G 2,5
4 x 2,5
5 G 2,5
5 x 2,5
7 G 2,5
7 x 2,5
8 G 2,5
10 G 2,5
12 G 2,5
14 G 2,5
18 G 2,5
21 G 2,5
25 G 2,5
34 G 2,5
42 G 2,5
50 G 2,5
61 G 2,5
100 G 2,5
2x4
3G4
4G4
5G4
7G4
8G4
10 G 4
12 G 4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
4 G 120
4 G 150
4 G 185

Outer
Cop.
approx. mm weight
kg / km
14,6
259,0
14,6
279,0
15,6
288,0
15,6
302,0
17,4
360,0
17,5
389,0
19,5
461,0
20,0
490,0
20,2
533,0
21,8
591,0
21,8
605,0
24,2
720,0
24,9
806,0
25,8
878,0
26,8
936,0
29,8
1152,0
33,2
1440,0
7,8
48,0
8,3
72,0
8,3
72,0
9,2
96,0
9,2
96,0
10,1
120,0
10,1
120,0
11,2
168,0
11,2
168,0
12,3
192,0
14,1
240,0
14,8
288,0
16,0
336,0
18,2
432,0
19,2
504,0
21,6
600,0
24,8
816,0
27,4
1008,0
30,0
1200,0
32,0
1464,0
41,4
2400,0
9,2
77,0
9,8
115,0
10,9
154,0
12,1
192,0
13,2
269,0
14,7
307,0
16,8
384,0
17,7
461,0
11,9
173,0
13,0
230,0
14,5
288,0
16,2
403,0
14,9
288,0
16,5
384,0
18,3
480,0
20,2
672,0
18,3
461,0
20,1
614,0
22,6
768,0
24,8
1075,0
22,3
720,0
25,0
960,0
27,7
1200,0
30,6
1680,0
25,9
1008,0
28,7
1344,0
31,9
1680,0
30,8
1440,0
34,1
1920,0
38,1
2400,0
36,4
2016,0
40,2
2688,0
44,7
3360,0
41,3
2736,0
46,0
3648,0
50,7
4560,0
51,0
4608,0
57,2
5760,0
63,0
7104,0

Weight
approx.
kg / km
440,0
445,0
490,0
555,0
620,0
670,0
790,0
830,0
892,0
996,0
1007,0
1250,0
1332,0
1440,0
1602,0
1871,0
2353,0
112,0
148,0
148,0
178,0
178,0
221,0
221,0
306,0
306,0
363,0
429,0
498,0
569,0
764,0
914,0
1044,0
1470,0
1790,0
2095,0
2750,0
4450,0
195,0
230,0
295,0
361,0
458,0
590,0
687,0
790,0
355,0
424,0
525,0
625,0
540,0
701,0
858,0
1106,0
827,0
1035,0
1259,0
1780,0
1186,0
1582,0
1999,0
2825,0
1585,0
2105,0
2633,0
2550,0
2940,0
2936,0
3180,0
4090,0
5443,0
4680,0
5540,0
6931,0
7000,0
8340,0
9904,0

AWG-No.
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
12
12
12
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4
2
2
2
1
1
1
2/0
2/0
2/0
3/0
3/0
3/0
4/0
300 kcmil
350 kcmil

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

31

Flexible Control Cables / PVC Control Cables

JZ-500 black flexible, metermarking

Technical data

Special-PVC control cable adapted


to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type Z 7225
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour black (RAL 9005)
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
UV- resistant
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
JZ-500-C black, confer page 52

Application

These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms and in open air. Must not be laid directly in soil or water. When screened for measurement, control and control line etc. in mechanical
and plant engineering, machine tools, production lines and conveyor belts.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
10340
10341
11630
10342
11631
10343
11632
10344
11633
10345
11634
10346
10347
10348
10349
11635
10350
11636
10351
11637
10352
11638
10353
11639
10354
10355
10356
10357
11640
10358
11641
10359
11642
10360
11643
10361
11644
10362

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5
7 x 0,5
12 G 0,5
12 x 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
12 G 0,75
12 x 0,75
18 G 0,75
25 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
5x1
7G1
7x1
12 G 1
12 x 1
18 G 1

Outer
Cop.
approx. mm weight
kg / km
5,4
9,6
5,7
14,4
5,7
14,4
6,1
19,0
6,1
19,0
6,8
24,0
6,8
24,0
7,3
33,6
7,3
33,6
9,6
58,0
9,6
58,0
11,5
86,0
13,5
120,0
5,9
14,4
6,2
21,6
6,2
21,6
6,7
28,8
6,7
28,8
7,5
36,0
7,5
36,0
8,3
50,0
8,3
50,0
10,8
86,0
10,8
86,0
12,8
130,0
15,1
180,0
6,2
19,2
6,5
29,0
6,5
29,0
7,2
38,4
7,2
38,4
8,1
48,0
8,1
48,0
8,7
67,0
8,7
67,0
11,4
115,0
11,4
115,0
13,7
173,0

Weight
approx.
kg / km
40,0
46,0
46,0
56,0
56,0
65,0
65,0
80,0
80,0
135,0
135,0
196,0
270,0
46,0
54,0
54,0
66,0
66,0
80,0
80,0
110,0
110,0
179,0
179,0
257,0
365,0
60,0
72,0
72,0
86,0
86,0
104,0
104,0
141,0
141,0
230,0
230,0
343,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA01)

32

20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18

Part no.
10363
10543
10364
10365
11645
10366
11646
10367
11647
10368
11648
10369
11649
10370
10371
10372
10373
11650
10374
11651
10375
11652
10376
11653
10377
11654
10378
10379
10380
10381
10382
10383
10384
10388
10385
10386
10387

No.cores x
cross-sec.
mm
25 G 1
34 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
4 x 1,5
5 G 1,5
5 x 1,5
7 G 1,5
7 x 1,5
12 G 1,5
12 x 1,5
18 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
3 x 2,5
4 G 2,5
4 x 2,5
5 G 2,5
5 x 2,5
7 G 2,5
7 x 2,5
12 G 2,5
12 x 2,5
18 G 2,5
25 G 2,5
4G4
5G4
4G6
5G6
4 G 10
5 G 10
4 G 16
4 G 25
4 G 35

Outer
Cop.
approx. mm weight
kg / km
16,2
240,0
18,7
326,0
7,0
29,0
7,4
43,0
7,4
43,0
8,2
58,0
8,2
58,0
9,1
72,0
9,1
72,0
9,8
101,0
9,8
101,0
13,2
173,0
13,2
173,0
15,6
259,0
18,6
360,0
8,4
48,0
8,9
72,0
8,9
72,0
9,8
96,0
9,8
96,0
10,9
120,0
10,9
120,0
12,0
168,0
12,0
168,0
15,9
288,0
15,9
288,0
19,0
432,0
22,6
600,0
11,5
154,0
12,8
192,0
13,6
230,0
15,1
288,0
17,1
384,0
18,9
480,0
20,9
614,0
25,6
960,0
29,4
1344,0

Weight
approx.
kg / km
485,0
690,0
70,0
90,0
90,0
109,0
109,0
131,0
131,0
184,0
184,0
309,0
309,0
440,0
620,0
112,0
148,0
148,0
178,0
178,0
221,0
221,0
306,0
306,0
498,0
498,0
764,0
1044,0
295,0
361,0
424,0
525,0
701,0
909,0
1035,0
1582,0
2105,0

AWG-No.
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14
14
14
14
14
12
12
10
10
8
8
6
4
2

Flexible Control Cables / PVC Control Cables

JZ-500 orange

flexible, orange cores, control cable for interlocking purposes,

meter marking

Technical data

Special-PVC control cable for


interlocking purposes adapted
to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type Z 7225
Core identification to DIN VDE 0293
orange cores with continuous black
numbering
JZ-version with GN-YE conductor
3 cores and above
OZ-version without GN-YE conductor
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour orange (RAL 2003)
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms but not suitable for open air, as control cable acc. to EN 60204 part 1 and VDE 0113 part 1. As per recommendation of the specified
standards the insulated conductors of control current circuits should be coloured orange, when they are used for interlocking purposes. These control
circuits are supplied with an external power and remain active under current when the main switch is disconnected or switched off.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
10537
10538
10539
10541
10540
10542
10544
10545

No.cores x
cross-sec.
mm
2x1
3G1
3x1
4x1
4G1
5G1
2 x 1,5
3 G 1,5

Outer
Cop.
approx. mm weight
kg / km
5,6
19,2
5,9
29,0
5,9
29,0
6,6
38,4
6,6
38,4
7,3
48,0
6,4
29,0
6,8
43,0

Weight
approx.
kg / km
60,0
72,0
72,0
86,0
86,0
104,0
70,0
90,0

AWG-No.
18
18
18
18
18
18
16
16

Part no.
10546
10547
10747
10748
10749

No.cores x
cross-sec.
mm
4 G 1,5
5 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5

Outer
Cop.
approx. mm weight
kg / km
7,4
58,0
8,3
72,0
8,3
72,0
9,2
96,0
10,1
120,0

Weight
approx.
kg / km
109,0
131,0
148,0
178,0
221,0

AWG-No.
16
16
14
14
14

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

33

Flexible Control Cables / PVC Control Cables

JZ-500 COLD

flexible at low temperature, number coded, meter marking

Technical data

Special-PVC control cable adapted


to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type YI4
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of cold flexible special PVC
Sheath colour black (RAL 9005)
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

This cold-flexible PVC hose cable is used under average stress for flexible applications with free movement, without tensile load and without forced
motion guide in dry, moist, wet rooms and outside, as measuring and control cable at machine tools, conveyor belts and transport belts, production
streets, in plant construction, in air condition construction and in refrigerated warehouses. Selected PVC mixtures guarantee good flexibility, efficient
and fast installation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
10750
10751
10752
10753
10754
10755
10756
10757
10758
10759
10760
10761
10762
10763
10764
10765
10766
10767
10768
10769
10770
10771
10772
10773

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
12 G 0,75
18 G 0,75
25 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
5x1
7G1
7x1
12 G 1
18 G 1
25 G 1

Outer
Cop.
approx. mm weight
kg / km
4,8
9,6
5,6
21,6
5,6
21,6
6,3
28,8
6,3
29,0
6,9
36,0
6,9
36,0
7,5
50,0
7,5
50,0
9,8
86,0
12,2
130,0
14,3
180,0
5,6
19,2
5,9
29,0
5,9
29,0
6,6
38,4
6,6
38,4
7,3
48,0
7,3
48,0
8,1
67,0
8,1
67,0
10,4
115,0
12,9
173,0
15,4
240,0

Weight
approx.
kg / km
40,0
54,0
54,0
66,0
66,0
80,0
80,0
110,0
110,0
179,0
257,0
365,0
60,0
72,0
72,0
86,0
86,0
104,0
104,0
141,0
141,0
230,0
343,0
485,0

AWG-No.
20
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

34

Part no.
10774
10775
10776
10777
10778
10779
10780
10781
10782
10783
10784
10785
10786
10787
10788
10789
10790
10791
10792
10793
10794
10795
10796
10797

No.cores x
cross-sec.
mm
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
4 x 1,5
5 G 1,5
5 x 1,5
6 G 1,5
7 G 1,5
7 x 1,5
12 G 1,5
18 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
3 x 2,5
4 G 2,5
4 x 2,5
5 G 2,5
5 x 2,5
7 G 2,5
7 x 2,5
4G6
5G6

Outer
Cop.
approx. mm weight
kg / km
6,4
29,0
6,8
43,0
6,8
43,0
7,4
58,0
7,4
58,0
8,3
72,0
8,3
72,0
9,2
86,0
9,2
101,0
9,2
101,0
11,8
173,0
14,6
259,0
17,4
360,0
7,8
48,0
8,3
72,0
8,3
72,0
9,2
96,0
9,2
96,0
10,1
120,0
10,1
120,0
11,2
168,0
11,2
168,0
13,0
230,0
14,5
288,0

Weight
approx.
kg / km
70,0
90,0
90,0
109,0
109,0
131,0
131,0
157,0
184,0
184,0
309,0
440,0
620,0
112,0
148,0
148,0
178,0
178,0
221,0
221,0
306,0
306,0
424,0
525,0

AWG-No.
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14
10
10

Flexible Control Cables / PVC Control Cables

H05VV5-F (NYSLY-JZ) flexible, number coded, oil resistant,

meter marking

Technical data

Spezial-PVC control cable with


oil resistant outer sheath acc. to
DIN VDE 0285-525-2-51 /
DIN EN 50525-2-51 and IEC 60227/75
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 300/500 V
Test voltage 2 kV, 5 minutes
Breakdown voltage min. 4000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Outer sheath of special PVC
compound type TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Oil resistant to DIN EN 60811-404

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
H05VVC4V5-K (NYSLYCY-JZ),
confer page 57

Application

These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms but not suitable for open air. These are designed as control and connecting cables to machines, tool machineries, conveyor belts and
production lines.
These cables are not effected to the chemical influences. Cables for moist and wet rooms, specially used for machines in breweries, bottling plants
and car washing stations.
These cables may be allowed to move once installed provided that the cables are not mechanically stressed during movement.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
13122
13001
13002
13003
13004
13005
13920
13006
13921
13007
13922
13008
13009
13923
13010
13924
13125
13011
13012
13925

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
6 G 0,5
7 G 0,5
8 G 0,5
9 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
18 G 0,5
25 G 0,5
27 G 0,5
34 G 0,5
36 G 0,5
41 G 0,5
50 G 0,5
61 G 0,5
65 G 0,5

Outer
Cop.
min. - max. weight
mm
kg / km
5,2 - 6,6
9,7
5,5 - 7,0
14,4
6,2 - 7,9
19,0
6,8 - 8,6
24,0
7,6 - 9,6
29,0
8,3 - 10,4
33,6
9,2 - 11,5
38,0
10,1 - 12,5
43,0
10,9 - 13,6
48,0
10,4 - 12,9
58,0
10,9 - 13,6
67,0
12,3 - 15,3
86,0
14,8 - 18,2
120,0
15,1 - 18,6
129,6
17,2 - 21,2
163,0
17,0 - 20,9
172,0
18,8 - 23,1
196,0
20,5 - 25,2
240,0
22,0 - 26,9
293,0
22,8 - 28,0
312,0

Weight
approx.
kg / km
46,0
54,0
65,0
80,0
104,0
119,0
134,0
136,0
166,0
186,0
215,0
251,0
349,0
373,0
480,0
510,0
570,0
658,0
780,0
810,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
13123
13013
13014
13015
13016
13017
13926
13018
13019
13927
13020
13021
13928
13022
13929
13126
13023
13024
13930

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
6 G 0,75
7 G 0,75
8 G 0,75
9 G 0,75
12 G 0,75
14 G 0,75
18 G 0,75
25 G 0,75
27 G 0,75
34 G 0,75
36 G 0,75
41 G 0,75
50 G 0,75
61 G 0,75
65 G 0,75

Outer
Cop.
min. - max. weight
mm
kg / km
5,7 - 7,2
14,1
6,0 - 7,6
21,6
6,6 - 8,3
29,0
7,4 - 9,3
36,0
8,1 - 10,1
43,0
9,0 - 11,3
50,0
9,9 - 12,3
58,0
10,6 - 13,2
65,0
11,0 - 13,7
86,0
11,7 - 14,5
101,0
13,2 - 16,4
130,0
15,8 - 19,5
180,0
16,2 - 19,9
195,0
18,4 - 22,6
245,0
18,2 - 22,4
259,0
20,1 - 24,6
295,0
21,9 - 26,8
360,0
23,4 - 28,7
439,0
24,4 - 29,8
468,0

Weight
approx.
kg / km
52,0
68,0
82,0
107,0
132,0
145,0
189,0
194,0
231,0
274,0
313,0
461,0
493,0
614,0
646,0
730,0
896,0
1030,0
1071,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
Continuation

35

Flexible Control Cables / PVC Control Cables

H05VV5-F (NYSLY-JZ) flexible, number coded, oil resistant,


meter marking

Part no.
13119
13025
13026
13027
13028
13029
13931
13030
13031
13932
13032
13933
13033
13934
13034
13124
13935
13127
13035
13036
13936
13120
13037
13038
13039
13040
13041
13937
13042
13043
13121
13044
13938
13045
13939
13046
13047
13940
13941
13128
13048
13049
13942

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
6G1
7G1
8G1
9G1
12 G 1
14 G 1
18 G 1
19 G 1
25 G 1
27 G 1
34 G 1
36 G 1
37 G 1
41 G 1
50 G 1
61 G 1
65 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
6 G 1,5
7 G 1,5
8 G 1,5
9 G 1,5
12 G 1,5
14 G 1,5
18 G 1,5
19 G 1,5
25 G 1,5
27 G 1,5
32 G 1,5
34 G 1,5
36 G 1,5
37 G 1,5
41 G 1,5
50 G 1,5
61 G 1,5
65 G 1,5

Outer
Cop.
min. - max. weight
mm
kg / km
5,9 - 7,5
19,0
6,3 - 8,0
29,0
6,9 - 8,7
38,0
7,8 - 9,8
48,0
8,7 - 10,8
58,0
9,5 - 11,8
67,0
10,5 - 13,0
77,0
11,4 - 14,0
86,0
11,8 - 14,6
115,0
12,6 - 14,6
134,0
14,0 - 17,2
173,0
13,6 - 16,8
183,0
16,9 - 20,8
240,0
17,0 - 21,0
259,0
19,7 - 24,1
326,0
19,4 - 23,8
348,0
19,4 - 23,8
355,0
21,4 - 26,2
392,0
23,3 - 28,5
480,0
25,0 - 30,6
586,0
25,2 - 30,8
624,0
6,8 - 8,6
29,0
7,4 - 9,4
43,0
8,2 - 10,2
58,0
9,1 - 11,4
72,0
10,2 - 12,6
86,0
11,3 - 14,1
101,0
12,2 - 15,1
115,0
13,3 - 16,5
130,0
13,8 - 17,0
173,0
14,7 - 18,1
202,0
16,5 - 20,3
259,0
16,7 - 20,5
274,0
19,9 - 24,4
360,0
20,3 - 24,9
389,0
22,2 - 27,1
461,0
23,0 - 28,2
490,0
23,0 - 28,2
518,0
23,0 - 28,2
532,0
25,2 - 30,9
590,0
27,7 - 33,9
720,0
29,4 - 35,8
878,0
30,3 - 37,0
963,0

Weight
approx.
kg / km
66,0
78,0
104,0
123,0
152,0
183,0
220,0
230,0
269,0
361,0
400,0
413,0
546,0
582,0
724,0
775,0
785,0
822,0
1052,0
1265,0
1315,0
77,0
97,0
128,0
149,0
196,0
216,0
271,0
282,0
324,0
372,0
485,0
495,0
671,0
695,0
820,0
881,0
905,0
920,0
1085,0
1381,0
1640,0
1730,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

36

Part no.
13943
13050
13051
13052
13053
13945
13054
13946
13055
13056
13947
13057
13948
13949
13058
13059

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
8 G 2,5
12 G 2,5
14 G 2,5
18 G 2,5
25 G 2,5
27 G 2,5
34 G 2,5
36 G 2,5
41 G 2,5
50 G 2,5
61 G 2,5

Outer
Cop.
min. - max. weight
mm
kg / km
8,4 - 10,6
48,0
9,2 - 11,4
72,0
10,1 - 12,5
96,0
11,2 - 13,9
120,0
13,6 - 16,8
168,0
14,9 - 18,3
192,0
16,8 - 20,6
288,0
17,8 - 20,6
336,0
20,2 - 24,8
432,0
24,2 - 29,6
600,0
24,7 - 30,2
648,0
28,2 - 34,5
816,0
28,0 - 34,2
864,0
30,4 - 37,1
984,0
33,0 - 40,3
1200,0
35,0 - 42,7
1464,0

Weight
approx.
kg / km
110,0
154,0
212,0
242,0
350,0
379,0
543,0
611,0
787,0
1175,0
1280,0
1529,0
1791,0
1905,0
2290,0
2724,0

AWG-No.
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14

Flexible Control Cables / PVC Control Cables

(H)05VV5-F ((N)YSLY-JZ) flexible, number coded, oil resistant,

meter marking

Technical data

Spezial-PVC control cable with


oil resistant outer sheath adapted to
DIN VDE 0285-525-2-51 /
DIN EN 50525-2-51 and IEC 60227/75
deviation of conductor cross sections
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 300/500 V
Test voltage 2 kV, 5 minutes
Breakdown voltage min. 4000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC
compound type TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Oil resistant to DIN EN 60811-404

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
(H)05VVC4V5-K, confer page 59

Application

These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms but not suitable for open air. These are designed as control and connecting cables to machines, tool machineries, conveyor belts and
production lines.
These cables are not effected to the chemical influences. Cables for moist and wet rooms, specially used for machines in breweries, bottling plants
and car washing stations.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
13133
13134
13135
13136
13138
13141
13142
13143
13144
13145
13146
13148
13149
13150
13151

No.cores x
cross-sec.
mm
2x4
3G4
4G4
5G4
7G4
12 G 4
2x6
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10

Outer
Cop.
approx. mm weight
kg / km
10,7
77,0
11,3
115,0
12,4
154,0
13,9
192,0
16,6
269,0
20,8
461,0
12,0
116,0
12,9
173,0
14,2
230,0
15,9
288,0
18,9
403,0
16,3
288,0
18,1
384,0
20,3
480,0
24,3
672,0

Weight
approx.
kg / km
195,0
230,0
295,0
361,0
466,0
810,0
280,0
358,0
424,0
525,0
625,0
540,0
701,0
858,0
1106,0

AWG-No.
12
12
12
12
12
12
10
10
10
10
10
8
8
8
8

Part no.
13153
13154
13155
13156
13159
13160
13161
13162
13163
13164
13165
13166

No.cores x
cross-sec.
mm
3 G 16
4 G 16
5 G 16
7 G 16
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50

Outer
Cop.
approx. mm weight
kg / km
18,8
461,0
20,9
614,0
23,4
768,0
28,5
1075,0
26,3
960,0
29,5
1200,0
26,5
1008,0
29,5
1344,0
32,8
1680,0
32,2
1440,0
36,1
1920,0
40,3
2400,0

Weight
approx.
kg / km
827,0
1035,0
1259,0
1780,0
1582,0
1852,0
1614,0
2110,0
2652,0
2560,0
2972,0
3948,0

AWG-No.
6
6
6
6
4
4
2
2
2
1
1
1

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

37

Flexible Control Cables / PVC Control Cables

JZ-750

flexible, number coded, 750 V, meter marking

Technical data

Special-PVC control cable adapted


to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 450/750 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3/DIN EN 50363-3
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
Cleanroom qualification tested with analog
type. Please note "cleanroom qualified"
when ordering.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms but not suitable for open air, wherever internationally recognized PVC cables are required. E. g. as a control or measurements cable
on industrial machinery, on conveyor systems or in industrial plants, etc. The number coding has been brought onto the cores in such a way that it is
easily identifiable and the core numbers are individually underlined to avoid confusion. The green-yellow earth core is laid in the outer layer.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
10800
10801
10802
10803
10804
10805
10806
10807
10808
10809
10810
10811
10812
10813
10814
10815
10816
10817
10818
10819
10820
10821
10822
10823
10824
10825
10826
10827
10828
10829
10830
10831
10832
10833

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
8 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
16 G 0,5
18 G 0,5
21 G 0,5
25 G 0,5
30 G 0,5
40 G 0,5
50 G 0,5
61 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
8 G 0,75
10 G 0,75
12 G 0,75
15 G 0,75
18 G 0,75
21 G 0,75
25 G 0,75
34 G 0,75
41 G 0,75
50 G 0,75
61 G 0,75
2x1

Outer
Cop.
approx. mm weight
kg / km
5,7
9,6
6,0
14,5
6,8
20,0
7,4
24,0
8,3
34,0
9,1
38,0
10,0
48,0
10,8
58,0
11,7
67,0
12,5
76,0
13,2
87,0
13,8
96,0
15,5
118,0
16,6
144,0
18,7
192,0
21,5
240,0
23,0
293,0
6,2
15,0
6,5
22,0
7,3
29,0
8,0
36,0
8,9
51,0
9,6
58,0
10,7
72,0
11,6
87,0
13,2
108,0
14,1
130,0
14,8
151,0
16,6
180,0
19,3
245,0
20,9
296,0
22,9
360,0
24,5
440,0
6,6
20,0

Weight
approx.
kg / km
48,0
65,0
81,0
98,0
123,0
155,0
180,0
208,0
248,0
260,0
285,0
375,0
400,0
475,0
590,0
710,0
880,0
60,0
78,0
104,0
116,0
148,0
160,0
195,0
248,0
295,0
346,0
395,0
505,0
684,0
780,0
940,0
1125,0
80,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
18

Part no.
10834
10835
10836
10837
10838
10839
10840
10841
10842
10843
10844
10845
10846
10847
10848
10849
10850
10851
10852
10853
10854
10855
10856
10857
10858
10859
10860
10861
10862
10863
10864
10865
10866
10867

No.cores x
cross-sec.
mm
3G1
3x1
4G1
4x1
5G1
7G1
7x1
8G1
12 G 1
14 G 1
16 G 1
18 G 1
21 G 1
25 G 1
34 G 1
41 G 1
50 G 1
61 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
4 x 1,5
5 G 1,5
7 G 1,5
8 G 1,5
9 G 1,5
12 G 1,5
14 G 1,5
16 G 1,5
18 G 1,5
21 G 1,5
25 G 1,5
32 G 1,5

Outer
Cop.
approx. mm weight
kg / km
7,0
29,0
7,0
29,0
7,8
39,0
7,8
39,0
8,6
48,0
9,5
68,0
9,5
68,0
10,3
77,0
12,7
116,0
13,4
134,0
14,4
154,0
15,1
173,0
16,1
205,0
18,0
240,0
20,9
326,0
22,6
394,0
24,8
480,0
26,5
586,0
7,2
29,0
7,8
43,0
7,8
43,0
8,5
58,0
8,5
58,0
9,6
72,0
10,4
101,0
11,4
115,0
12,5
130,0
14,1
173,0
14,9
202,0
16,0
230,0
17,0
259,0
18,0
302,0
20,2
360,0
22,6
461,0

Weight
approx.
kg / km
92,0
92,0
122,0
122,0
137,0
186,0
186,0
240,0
293,0
340,0
400,0
437,0
505,0
606,0
770,0
880,0
1400,0
1450,0
90,0
120,0
120,0
150,0
155,0
177,0
220,0
248,0
278,0
364,0
390,0
490,0
550,0
670,0
745,0
810,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Continuation

38

Flexible Control Cables / PVC Control Cables

JZ-750
Part no.
10868
10869
10870
10871
10872
10873
10874
10875

flexible, number coded, 750 V, meter marking

No.cores x
cross-sec.
mm
34 G 1,5
42 G 1,5
50 G 1,5
61 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5

Outer
Cop.
approx. mm weight
kg / km
23,4
490,0
25,5
605,0
27,9
720,0
30,0
878,0
8,6
48,0
9,3
72,0
10,2
96,0
11,4
120,0

Weight
approx.
kg / km
1010,0
1115,0
1430,0
1750,0
110,0
190,0
240,0
270,0

AWG-No.
16
16
16
16
14
14
14
14

Part no.
10876
10877
10878
10879
10880

No.cores x
cross-sec.
mm
7 G 2,5
12 G 2,5
14 G 2,5
18 G 2,5
25 G 2,5

Outer
Cop.
approx. mm weight
kg / km
12,6
168,0
16,9
288,0
18,2
336,0
20,4
432,0
24,4
600,0

Weight
approx.
kg / km
350,0
600,0
870,0
1050,0
1170,0

AWG-No.
14
14
14
14
14

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

39

Flexible Control Cables / PVC Control Cables

JZ-600 flexible, number coded, 0,6/1kV, meter marking

Technical data

Special PVC control cable


adapted to DIN VDE 0262
and DIN VDE 0285-525-2-51 /
DIN EN 50525-2-51,
with insulation wall thickness for 1 kV
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour black (RAL 9005)
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
UV- resistant
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
JZ-600-Y-CY, confer page 60

Application

Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines, for plant installations, air conditioning
and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without
tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation). Is not suitable to be used as direct burria (suitable
from an outer diameter of 18,0 mm for direct burial) or as underwater cable. The cores have been numbered in such a way that the numbers are easily
identifiable, even if the cable has only been stripped back a few cm. The core numbers have been underlined to avoid confusion. The earth core is
located in the outer layer. The black, special PVC outer sheath is resistant to the ultra violet radiation. Mainly used in South-European, Eastern and
Arabian countries.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
10550
10551
10552
10553
10554
10555
10556
10557
10558
10559
10560
10561
10562
10563
10564
10565
10566
10567
10568
10569
10570
10571
10572
10573
10574
10575
10576
10577
10578
10579
10580
10581

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
6 G 0,5
7 G 0,5
7 x 0,5
8 G 0,5
8 x 0,5
10 G 0,5
12 G 0,5
12 x 0,5
14 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5
21 G 0,5
25 G 0,5
30 G 0,5
32 G 0,5
34 G 0,5
40 G 0,5
42 G 0,5
50 G 0,5
52 G 0,5
61 G 0,5
65 G 0,5
80 G 0,5
100 G 0,5

Outer
Cop.
approx. mm weight
kg / km
6,3
9,6
6,6
14,4
6,6
14,4
7,2
19,0
7,2
19,0
8,0
24,0
8,0
24,0
8,7
29,0
8,7
33,6
8,7
33,6
9,5
38,0
9,5
38,0
10,3
48,0
11,2
58,0
11,2
58,0
12,3
67,0
12,9
76,0
13,8
86,0
14,4
96,0
14,4
96,0
16,1
120,0
17,2
144,0
18,0
154,0
18,7
163,0
19,5
192,0
20,1
202,0
22,1
240,0
22,1
252,0
23,6
293,0
24,4
312,0
27,2
384,0
31,2
480,0

Weight
approx.
kg / km
56,0
68,0
68,0
100,0
100,0
117,0
117,0
126,0
138,0
138,0
150,0
150,0
176,0
200,0
200,0
230,0
250,0
276,0
293,0
305,0
335,0
348,0
355,0
520,0
590,0
595,0
715,0
740,0
840,0
880,0
960,0
1050,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
10582
10583
10584
10585
10586
10587
10588
10589
10590
10591
10592
10593
10594
10595
10596
10597
10598
10599
10600
10601
10602
10603
10604
10605
10606
10607
10608
10609
10610
10611
10612
10613
10614
10615

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
6 G 0,75
6 x 0,75
7 G 0,75
7 x 0,75
8 G 0,75
8 x 0,75
9 G 0,75
10 G 0,75
12 G 0,75
12 x 0,75
14 G 0,75
15 G 0,75
18 G 0,75
20 G 0,75
21 G 0,75
25 G 0,75
32 G 0,75
34 G 0,75
37 G 0,75
40 G 0,75
41 G 0,75
42 G 0,75
50 G 0,75
61 G 0,75
65 G 0,75
80 G 0,75
100 G 0,75

Outer
Cop.
approx. mm weight
kg / km
6,6
14,4
6,9
21,6
6,9
21,6
7,5
29,0
7,5
29,0
8,4
36,0
8,4
36,0
9,3
43,0
9,3
43,0
9,3
50,0
9,3
50,0
10,3
58,0
10,3
58,0
11,0
65,0
11,0
72,0
12,0
86,0
12,0
86,0
12,9
101,0
13,8
108,0
14,5
130,0
15,4
144,0
15,4
151,0
17,2
180,0
19,0
230,0
19,9
245,0
19,9
260,0
20,7
288,0
21,6
296,0
21,6
302,0
23,7
360,0
25,3
439,0
26,3
468,0
28,9
576,0
32,2
720,0

Weight
approx.
kg / km
66,0
74,0
74,0
126,0
126,0
140,0
140,0
170,0
170,0
190,0
190,0
212,0
212,0
227,0
238,0
257,0
257,0
286,0
319,0
362,0
394,0
422,0
486,0
595,0
638,0
696,0
726,0
750,0
770,0
895,0
1070,0
1110,0
1500,0
1889,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
Continuation

40

Flexible Control Cables / PVC Control Cables

JZ-600 flexible, number coded, 0,6/1kV, meter marking


Part no.
10616
10617
10618
10619
10620
10621
10622
10623
10624
10625
10626
10627
10628
10629
10630
10631
10632
10633
10634
10635
10636
10637
10638
10639
10640
10641
10642
10643
10644
10645
10646
10647
10648
10649
10650
10651
10652
10653
10654
10655
10656
10657
10658
10659
10660
10661
10662
10663
10664
10665
10666
10667
10668
10669
10670
10671
10672
10673
10674
10675
10676
10677
10678
10679
10680
10681
10682
10683
10684
10685
10686
10687
10688
10689

No.cores x
cross-sec.
mm
2x1
3G1
3x1
4G1
4x1
5G1
5x1
6G1
7G1
7x1
8G1
9G1
10 G 1
10 x 1
12 G 1
12 x 1
14 G 1
16 G 1
18 G 1
18 x 1
20 G 1
20 x 1
21 G 1
24 G 1
25 G 1
25 x 1
26 G 1
30 x 1
34 G 1
36 G 1
40 G 1
40 x 1
41 G 1
42 G 1
50 G 1
56 G 1
61 G 1
65 G 1
80 G 1
100 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
4 x 1,5
5 G 1,5
5 x 1,5
6 G 1,5
7 G 1,5
7 x 1,5
8 G 1,5
9 G 1,5
10 G 1,5
11 G 1,5
12 G 1,5
12 x 1,5
14 G 1,5
16 G 1,5
18 G 1,5
19 G 1,5
20 G 1,5
21 G 1,5
25 G 1,5
32 G 1,5
34 G 1,5
40 G 1,5
42 G 1,5
50 G 1,5
56 G 1,5
61 G 1,5
65 G 1,5
80 G 1,5
100 G 1,5
2 x 2,5

Outer
Cop.
approx. mm weight
kg / km
7,0
19,2
7,4
29,0
7,4
29,0
8,2
38,4
8,2
38,4
9,2
48,0
9,2
48,0
9,9
58,0
9,9
67,0
9,9
67,0
10,9
77,0
11,9
86,0
11,9
96,0
11,9
96,0
12,8
115,0
12,8
115,0
14,0
134,0
14,8
154,0
15,7
173,0
15,7
173,0
16,7
192,0
16,7
192,0
16,7
205,0
18,4
236,0
18,6
240,0
18,6
240,0
18,8
252,0
19,8
308,0
21,5
326,0
21,5
346,0
22,5
384,0
22,5
384,0
23,3
394,0
23,3
403,0
25,6
480,0
26,4
538,0
27,3
586,0
28,3
628,0
31,4
786,0
35,0
960,0
8,2
29,0
8,6
43,0
8,6
43,0
9,6
58,0
9,6
58,0
10,7
72,0
10,7
72,0
11,6
86,0
11,6
101,0
11,6
101,0
12,9
115,0
13,9
130,0
13,9
144,0
14,8
158,0
15,0
173,0
15,5
173,0
16,6
202,0
17,5
230,0
18,6
259,0
18,6
279,0
19,7
288,0
19,7
302,0
22,5
360,0
24,3
461,0
25,3
490,0
26,6
576,0
27,4
605,0
30,2
720,0
31,2
806,0
32,2
878,0
33,5
936,0
36,9
1152,0
41,3
1440,0
9,6
48,0

Weight
approx.
kg / km
80,0
96,0
96,0
100,0
100,0
130,0
130,0
150,0
170,0
170,0
230,0
250,0
270,0
270,0
290,0
290,0
320,0
360,0
405,0
405,0
450,0
480,0
510,0
550,0
570,0
570,0
590,0
650,0
750,0
790,0
850,0
850,0
890,0
900,0
1100,0
1190,0
1266,0
1560,0
1810,0
1950,0
95,0
112,0
112,0
139,0
139,0
170,0
170,0
190,0
225,0
225,0
250,0
280,0
300,0
330,0
370,0
370,0
400,0
450,0
520,0
550,0
600,0
600,0
730,0
880,0
950,0
990,0
1120,0
1400,0
1530,0
1700,0
1900,0
2300,0
2700,0
160,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
14

Part no.
10690
10691
10692
10693
10694
10695
10696
10697
10698
10699
10700
10701
10702
10703
10704
10705
10706
10707
10708
10709
10710
10711
10712
10713
10714
10715
10716
10717
10718
10719
10720
10721
10722
10723
10724
10725
10726
10727
10728
10729
10730
10731
10732
10733
10734
10735
10736
10742
10737
10738
10743
10739
10740
10744
10741
10745
10746

No.cores x
cross-sec.
mm
3 G 2,5
3 x 2,5
4 G 2,5
4 x 2,5
5 G 2,5
5 x 2,5
7 G 2,5
7 x 2,5
8 G 2,5
12 G 2,5
14 G 2,5
18 G 2,5
21 G 2,5
25 G 2,5
34 G 2,5
42 G 2,5
50 G 2,5
61 G 2,5
100 G 2,5
2x4
3G4
4G4
5G4
7G4
8G4
12 G 4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
4 G 120
4 G 150
4 G 185

Outer
Cop.
approx. mm weight
kg / km
10,1
72,0
10,1
72,0
11,2
96,0
11,2
96,0
12,5
120,0
12,5
120,0
13,8
168,0
13,8
168,0
15,1
192,0
18,3
288,0
19,6
336,0
22,0
432,0
23,3
504,0
26,2
600,0
30,4
816,0
33,0
1008,0
36,2
1200,0
38,8
1464,0
49,8
2400,0
11,0
77,0
11,7
115,0
12,9
154,0
14,4
192,0
15,8
269,0
17,5
307,0
21,0
461,0
13,1
173,0
14,5
230,0
16,2
288,0
18,0
403,0
16,8
288,0
18,5
384,0
20,5
480,0
22,5
672,0
20,2
461,0
22,4
614,0
25,0
768,0
27,4
1075,0
24,8
720,0
27,4
960,0
30,5
1200,0
33,8
1680,0
27,4
1008,0
30,3
1344,0
33,6
1680,0
32,4
1440,0
35,8
1920,0
40,0
2400,0
36,8
2016,0
40,8
2688,0
45,2
3360,0
41,7
2736,0
46,2
3648,0
51,7
4560,0
51,6
4608,0
58,5
5760,0
63,3
7104,0

Weight
approx.
kg / km
175,0
175,0
203,0
203,0
251,0
251,0
330,0
330,0
400,0
553,0
630,0
795,0
930,0
1110,0
1450,0
1750,0
2100,0
2540,0
3850,0
180,0
230,0
310,0
410,0
540,0
710,0
860,0
370,0
430,0
650,0
860,0
660,0
790,0
960,0
1300,0
700,0
1100,0
1600,0
1890,0
1450,0
1600,0
2050,0
2900,0
1900,0
2400,0
2900,0
2700,0
3400,0
4361,0
3300,0
4400,0
5807,0
5050,0
6010,0
7752,0
7500,0
8640,0
10380,0

AWG-No.
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
12
12
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4
2
2
2
1
1
1
2/0
2/0
2/0
3/0
3/0
3/0
4/0
300 kcmil
350 kcmil

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

41

Flexible Control Cables / PVC Control Cables

JB-500

flexible, colour coded, metermarking

Technical data

Adapted to DIN VDE 0285-525-2-11/


DIN EN 50525-2-11
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type Z 7225
Core identification to JB/OB colour code
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking
from 5 cores with VDE-Reg-Nr.

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OB).
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
Y-CY-JB , confer page 62

Application

These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms but not suitable for open air, as measuring and control cables in tool machinery, conveyor belts, production lines, as well as in machinery
production, in air-conditioning and steel production plants. The earth core is located immediately below the outer sheath. JB cables are suitable for
use in all electrical equipment either in dry or damp areas. They should not, however, be installed in the open air.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
11001
11002
11003
11004
11005
11006
11007
11008
11009
11010
11011
11012
11013
11014
11015
11019
11026
11027
11028
11029
11030
11031
11032
11033
11034
11035
11036
11037
11038
11039
11040
11041
11042
11043
11050
11051
11052
11053
11054
11055
11056

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
6 G 0,5
7 G 0,5
7 x 0,5
8 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
16 G 0,5
30 G 0,5
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
6 G 0,75
7 G 0,75
7 x 0,75
8 G 0,75
9 G 0,75
10 G 0,75
12 G 0,75
15 G 0,75
18 G 0,75
21 G 0,75
25 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
5x1

Outer
Cop.
approx. mm weight
kg / km
4,8
9,6
5,1
14,4
5,1
14,4
5,5
19,2
5,5
19,2
6,2
24,0
6,2
24,0
6,7
29,0
6,7
34,0
6,7
34,0
7,4
38,0
8,2
48,0
8,7
58,0
9,5
67,0
10,0
77,0
13,5
144,0
5,3
14,4
5,6
21,6
5,6
21,6
6,3
28,8
6,3
28,8
6,9
36,0
6,9
36,0
7,5
43,2
7,5
50,0
7,5
50,0
8,3
58,0
8,9
65,0
9,2
72,0
9,8
86,0
11,4
108,0
12,2
130,0
12,7
151,0
14,3
180,0
5,6
19,2
5,9
29,0
5,9
29,0
6,6
38,4
6,6
38,4
7,3
48,0
7,3
48,0

Weight
approx.
kg / km
40,0
46,0
46,0
56,0
56,0
65,0
65,0
75,0
80,0
84,0
97,0
116,0
135,0
150,0
172,0
310,0
46,0
54,0
54,0
66,0
66,0
80,0
80,0
99,0
110,0
110,0
130,0
153,0
162,0
179,0
218,0
257,0
320,0
365,0
60,0
72,0
72,0
86,0
86,0
104,0
104,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA01)

42

20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18

Part no.
11057
11058
11059
11060
11061
11062
11063
11064
11065
11066
11067
11068
11069
11070
11077
11078
11079
11080
11081
11082
11083
11084
11085
11086
11087
11088
11089
11090
11091
11092
11093
11094
11104
11105
11106
11107
11108
11109
11110
11111
11112

No.cores x
cross-sec.
mm
6G1
6x1
7G1
7x1
8G1
9G1
10 G 1
12 G 1
14 G 1
16 G 1
18 G 1
20 G 1
24 G 1
25 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
4 x 1,5
5 G 1,5
5 x 1,5
6 G 1,5
7 G 1,5
7 x 1,5
8 G 1,5
11 G 1,5
12 G 1,5
14 G 1,5
16 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
3 x 2,5
4 G 2,5
4 x 2,5
5 G 2,5
5 x 2,5
6 G 2,5
7 G 2,5

Outer
Cop.
approx. mm weight
kg / km
8,1
58,0
8,1
58,0
8,1
67,0
8,1
67,0
8,8
77,0
9,7
87,0
9,8
96,0
10,4
115,0
11,4
134,0
12,3
154,0
12,9
173,0
13,8
192,0
15,1
230,0
15,4
240,0
6,4
29,0
6,8
43,0
6,8
43,0
7,4
58,0
7,4
58,0
8,3
72,0
8,3
72,0
9,2
86,4
9,2
101,0
9,2
101,0
10,0
115,0
11,6
158,0
11,8
173,0
13,0
202,0
13,9
230,0
14,6
259,0
15,6
288,0
17,4
360,0
7,8
48,0
8,3
72,0
8,3
72,0
9,2
96,0
9,2
96,0
10,1
120,0
10,1
120,0
11,2
144,0
11,2
168,0

Weight
approx.
kg / km
125,0
125,0
141,0
141,0
175,0
200,0
207,0
230,0
271,0
300,0
343,0
375,0
468,0
485,0
70,0
90,0
90,0
109,0
109,0
131,0
131,0
157,0
184,0
184,0
216,0
300,0
309,0
345,0
386,0
440,0
490,0
620,0
112,0
148,0
148,0
178,0
178,0
221,0
221,0
293,0
306,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14

Flexible Control Cables / PVC Control Cables

JB-750 flexible, colour coded, 750 V, meter marking


A

Technical data

Special-PVC control cable adapted


to DIN VDE 0285-525-2-11 /
DIN EN 50525-2-11 and IEC 60227-5
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage
U0/U 450/750 V
fixed installation, under protection
U0/U 600/1000 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to JB/OB colour code
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OB).
Cleanroom qualification tested with analog
type. Please note "cleanroom qualified"
when ordering.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
Y-CY-JB, confer page 62

Application

These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms but not suitable for open air, as measuring and control cables in tool machinery, conveyor belts, production lines, as well as in machinery
production, in air-conditioning and steel production plants. The earth core is located immediately below the outer sheath. JB cables are suitable for
use in all electrical equipment either in dry or damp areas. They should not, however, be installed in the open air.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
11161
11162
11163
11164
11165
11166
11167
11168
11169
11121
11144
11122
11123
11124
11125
11126
11127
11128
11129
11153
11130
11131
11132
11154
11133
11134
11135

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
3 x 2,5
4 G 2,5
4 x 2,5
5 G 2,5
5 x 2,5
6 G 2,5
7 G 2,5
2x4
3G4
4G4
5G4
7G4
11 G 4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
3 G 16
4 G 16
5 G 16
7 G 16

Outer
Cop.
approx. mm weight
kg / km
8,6
48,0
9,3
72,0
9,3
72,0
10,2
96,0
10,2
96,0
11,4
120,0
11,4
120,0
12,6
144,0
12,6
168,0
10,6
76,8
11,3
115,0
12,5
154,0
13,9
192,0
15,4
269,0
20,2
422,0
12,8
173,0
14,2
230,0
15,8
288,0
17,4
403,0
16,2
290,0
18,1
384,0
20,1
480,0
22,2
672,0
19,8
461,0
22,0
614,0
24,4
768,0
27,0
1075,0

Weight
approx.
kg / km
130,0
164,0
164,0
200,0
200,0
247,0
247,0
301,0
321,0
195,0
235,0
295,0
361,0
498,0
767,0
355,0
424,0
525,0
625,0
611,0
701,0
858,0
1106,0
912,0
1035,0
1259,0
1780,0

AWG-No.
14
14
14
14
14
14
14
14
14
12
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6

Part no.
11155
11136
11137
11156
11138
11139
11157
11140
11145
11158
11141
11146
11159
11142
11147
11160
11143
11148
11149

No.cores x
cross-sec.
mm
3 G 25
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
3 G 120
4 G 120
4 G 150
4 G 185

Outer
Cop.
approx. mm weight
kg / km
24,4
720,0
27,1
960,0
30,1
1200,0
27,0
1008,0
29,9
1344,0
33,4
1680,0
31,9
1440,0
35,5
1920,0
39,2
2400,0
36,4
2016,0
40,2
2688,0
44,9
3360,0
41,5
2736,0
46,0
3648,0
51,3
4560,0
45,9
3456,0
51,3
4608,0
58,7
5760,0
64,3
7104,0

Weight
approx.
kg / km
1388,0
1581,0
1997,0
1767,0
2105,0
2636,0
2556,0
2940,0
3936,0
3182,0
4090,0
5443,0
4676,0
5540,0
6931,0
5630,0
7000,0
8340,0
9904,0

AWG-No.
4
4
4
2
2
2
1
1
1
2/0
2/0
2/0
3/0
3/0
3/0
4/0
4/0
300 kcmil
350 kcmil

Dimensions and specifications may be changed without prior notice. (RA01)

43

Flexible Control Cables / PVC Control Cables

JB-750 yellow 750 V , connection cable fr warning indication, flexible, colour


coded, meter marking

Technical data

Special-PVC connection cable


for warning indication adapted
to DIN VDE 0285-525-2-11 /
DIN EN 50525-2-11
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 450/750 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293
GN-YE conductor
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour yellow (RAL 1016)
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms but not suitable for open air, as connection cable with yellow outer sheath as a special warning indication. Recommendation in
accordance to EN 60204 part 1 and DIN VDE 0113 part 1.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
10334
10335
10336

No.cores x
cross-sec.
mm
3 G 1,5
4 G 1,5
5 G 1,5

Outer
Cop.
approx. mm weight
kg / km
7,8
43,0
8,5
58,0
9,6
72,0

Weight
approx.
kg / km
100,0
121,0
148,0

AWG-No.
16
16
16

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

44

Part no.
10337
10338
10339

No.cores x
cross-sec.
mm
3 G 2,5
4 G 2,5
5 G 2,5

Outer
Cop.
approx. mm weight
kg / km
9,3
72,0
10,2
96,0
11,4
120,0

Weight
approx.
kg / km
154,0
208,0
229,0

AWG-No.
14
14
14

Flexible Control Cables / PVC Control Cables

H03VV-F
A

Technical data

PVC control cable acc. to


DIN VDE 0285-525-2-11 /
DIN EN 50525-2-11 and IEC 60227-5
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 300/300 V
Test voltage 2000 V
Breakdown voltage min. 4000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Outer sheath of PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour black, white or
in accordance to the customer

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor
5 core and above in adaption (H).
The above list contains a selection of
the types we carry es stock. Other sizes
available on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These cable types are especially suited to use on small appliances with low mechanical stress and for connection for light household appliances, e. g.
kitchen utensils, desk lamps, floor lamps, vacuum cleaners, office machines, radios, etc. , as far as this cable is admitted to the relevant specifications
of the equipment.
These cables are not permitted to use with cooking or heating apparatus.
Cables with cross-section 0,75 mm are not suitable for outdoor use or use of industrial or farmer machineries.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
29736
2 x 0,5
29737
2 x 0,5
29738
2 x 0,5
29739
3 G 0,5
29740
3 G 0,5
29741
3 G 0,5
29742
4 G 0,5
29743
4 G 0,5
29744
4 G 0,5
29400
2 x 0,75
29401
2 x 0,75
29402
2 x 0,75
29403
3 G 0,75
29404
3 G 0,75
29405
3 G 0,75

Sheath
colour
black
white
other colours
black
white
other colours
black
white
other colours
black
white
other colours
black
white
other colours

Outer
Cop.
min. - max. weight
mm
kg / km
4,6 - 5,9
9,6
4,6 - 5,9
9,6
4,6 - 5,9
9,6
4,9 - 6,3
14,4
4,9 - 6,3
14,4
4,9 - 6,3
14,4
5,4 - 6,9
19,2
5,4 - 6,9
19,2
5,4 - 6,9
19,2
4,9 - 6,3
14,4
4,9 - 6,3
14,4
4,9 - 6,3
14,4
5,2 - 6,7
21,6
5,2 - 6,7
21,6
5,2 - 6,7
21,6

Weight
approx.
kg / km
40,0
40,0
40,0
49,0
49,0
49,0
61,0
61,0
61,0
49,0
49,0
49,0
59,0
59,0
59,0

AWG-No.
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19

Part no. No.cores x


cross-sec.
mm
29406
4 G 0,75
29407
4 G 0,75
29408
4 G 0,75
29409
5 G 0,75
29410
5 G 0,75
29411
5 G 0,75
29412
6 G 0,75
29413
6 G 0,75
29414
6 G 0,75
29415
7 G 0,75
29416
7 G 0,75
29417
7 G 0,75

Sheath
colour
black
white
other colours
black
white
other colours
black
white
other colours
black
white
other colours

Outer
Cop.
min. - max. weight
mm
kg / km
5,7 - 7,3
29,0
5,7 - 7,3
29,0
5,7 - 7,3
29,0
6,5 - 8,2
36,0
6,5 - 8,2
36,0
6,5 - 8,2
36,0
7,1 - 9,0
43,0
7,1 - 9,0
43,0
7,1 - 9,0
43,0
7,1 - 9,0
50,0
7,1 - 9,0
50,0
7,1 - 9,0
50,0

Weight
approx.
kg / km
72,0
72,0
72,0
87,0
87,0
87,0
98,0
98,0
98,0
108,0
108,0
108,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

45

Flexible Control Cables / PVC Control Cables

H05VV-F

Technical data

PVC control cable acc. to


DIN VDE 0285-525-2-11 /
DIN EN 50525-2-11 and IEC 60227-5
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 300/500 V
Max. permissible operating voltage in
three-phase and one-phase a.c. system
U0/U 318/550 V
in direct current system
U0/U 413/825 V
Test voltage 2000 V
Breakdown voltage min. 4000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Outer sheath of PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour black or white

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor
These types are also available with
UL-approbation.
The above list contains a selection of the
types we carry as stock.
Other sizes available on request.
Cables with 7 cores and cross-sec. 6 mm
are only available in adaption
designation 05VV-F.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These cables are especially suited to use for the appliance with medium mechanical stress in households, kitchens and offices, also for household
appliances in damp and wet areas, e. g. refrigerators, washing machines, spin-driver etc. As far as this cable is admitted to the relevant specifications
of the equipment.
These cables are suited to be used for cooking and heating apparatus under the condition that cable does not come in direct contact with hot parts of
the apparatus and no other influences of heat.
The cables are suitable for fixed installation in furnitures, partition walls, decoration covering and in hollow spaces of prefabricated building parts.
They are not qualified for use in outdoors or for use with industrial and farmer machineries, exceptionally in tailoring, etc.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
29450
2 x 0,75
29451
2 x 0,75
29452
3 G 0,75
29453
3 G 0,75
29454
4 G 0,75
29455
4 G 0,75
29456
5 G 0,75
29457
5 G 0,75
29458
2x1
29459
2x1
29460
3G1
29461
3G1
29462
4G1
29463
4G1
29464
5G1
29465
5G1
29466
7G1
29467
7G1
29484
2 x 1,5
29485
2 x 1,5
29468
3 G 1,5
29469
3 G 1,5
29470
4 G 1,5
29471
4 G 1,5
29472
5 G 1,5
29473
5 G 1,5

Sheath
colour
black
white
black
white
black
white
black
white
black
white
black
white
black
white
black
white
black
white
black
white
black
white
black
white
black
white

Outer
Cop.
min. - max. weight
mm
kg / km
5,7 - 7,2
14,4
5,7 - 7,2
14,4
6,0 - 7,6
21,6
6,0 - 7,6
21,6
6,6 - 8,3
29,0
6,6 - 8,3
29,0
7,4 - 9,3
36,0
7,4 - 9,3
36,0
5,9 - 7,5
19,0
5,9 - 7,5
19,0
6,3 - 8,0
29,0
6,3 - 8,0
29,0
7,1 - 9,0
38,0
7,1 - 9,0
38,0
7,8 - 9,8
48,0
7,8 - 9,8
48,0
9,7 - 12,1
67,0
9,7 - 12,1
67,0
6,8 - 8,6
29,0
6,8 - 8,6
29,0
7,4 - 9,4
43,0
7,4 - 9,4
43,0
8,4 - 10,5
58,0
8,4 - 10,5
58,0
9,3 - 11,6
72,0
9,3 - 11,6
72,0

Weight
approx.
kg / km
50,0
50,0
60,0
60,0
73,0
73,0
88,0
88,0
57,0
57,0
73,0
73,0
85,0
85,0
105,0
105,0
131,0
131,0
82,0
82,0
95,0
95,0
117,0
117,0
144,0
144,0

Dimensions and specifications may be changed without prior notice. (RA01)

46

AWG-No.
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16

Part no. No.cores x


cross-sec.
mm
29474
7 G 1,5
29475
7 G 1,5
29478
3 G 2,5
29479
3 G 2,5
29480
4 G 2,5
29481
4 G 2,5
29482
5 G 2,5
29483
5 G 2,5
29486
7 G 2,5
29487
7 G 2,5
29825
3G4
29826
3G4
29488
4G4
29489
4G4
29490
5G4
29491
5G4
29492
4G6
29493
4G6

Sheath
colour
black
white
black
white
black
white
black
white
black
white
black
white
black
white
black
white
black
white

Outer
Cop.
min. - max. weight
mm
kg / km
11,3 - 14,0 101,0
11,3 - 14,0 101,0
9,2 - 11,4
72,0
9,2 - 11,4
72,0
10,1 - 12,5
96,0
10,1 - 12,5
96,0
11,2 - 13,9 120,0
11,2 - 13,9 120,0
13,8 - 17,1 168,0
13,8 - 17,1 168,0
10,5 - 13,1 115,0
10,5 - 13,1 115,0
11,5 - 14,3 154,0
11,5 - 14,3 154,0
13,0 - 16,1 192,0
13,0 - 16,1 192,0
12,9 - 15,9 230,0
12,9 - 15,9 230,0

Weight
approx.
kg / km
183,0
183,0
152,0
152,0
192,0
192,0
243,0
243,0
316,0
316,0
235,0
235,0
300,0
300,0
361,0
361,0
490,0
490,0

AWG-No.
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
12
10
10

Flexible Control Cables / PVC Control Cables

H05VV-F
A

Technical data

PVC-control cables to
DIN VDE 0285-525-2-11 /
DIN EN 50525-2-11 and IEC 60227-5
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 300/500 V
Max. permissible operating voltage in
three-phase and one-phase a.c. system
U0/U 318/550 V
in direct current system
U0/U 413/825 V
Test voltage 2000 V
Breakdown voltage min. 4000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Outer sheath of PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour by request

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor
Please add the individual part no.
for order with the identification
colour code:
0 = approx.RAL 5015 blue
1 = approx.RAL 6018 green
2 = approx.RAL 8003 brown
3 = approx.RAL 1021 yellow
4 = approx.RAL 3000 red
5 = approx.RAL 2003 orange
6 = approx.RAL 4005 violet
7 = approx.RAL 7001/7032 grey
8 = gold
9 = dusty gold
Further colours on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These cable are especially suited to use for the appliance with medium mechanical stress in households, kitchens and offices, also for household
appliances in damp and wet areas, e. g. refrigerators, washing machines, spin-driver etc. As far as this cable is admitted to the relevant specifications
of the equipment. These cables are suited to be used for cooking and heating apparatus under the condition that cable does not come in direct contact
with hot parts of the apparatus and no other influences of heat. The cables are suitable for fixed installation in furnitures, partition walls, decoration
covering and in hollow spaces of prefabricated building parts.
They are not qualified for use in outdoors or for use with industrial and farmer machineries, exceptionally in tailoring, etc.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
3011x
3012x
3013x
3014x
3015x
3016x
3017x
3018x

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
2x1
3G1
4G1
5G1

Outer
Cop.
min. - max. weight
mm
kg / km
5,7 - 7,2
14,4
6,0 - 7,6
21,6
6,6 - 8,3
29,0
7,4 - 9,3
36,0
5,9 - 7,5
19,0
6,3 - 8,0
29,0
7,1 - 9,0
38,0
7,8 - 9,8
48,0

Weight
approx.
kg / km
50,0
60,0
73,0
88,0
57,0
73,0
85,0
105,0

AWG-No.
19
19
19
19
18
18
18
18

Part no.
3020x
3021x
3022x
3023x
3024x
3025x
3026x

No.cores x
cross-sec.
mm
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5

Outer
Cop.
min. - max. weight
mm
kg / km
6,8 - 8,6
29,0
7,4 - 9,4
43,0
8,4 - 10,5
58,0
9,3 - 11,6
72,0
9,2 - 11,4
72,0
10,1 - 12,5
96,0
11,2 - 13,9
120,0

Weight
approx.
kg / km
82,0
95,0
117,0
144,0
152,0
192,0
243,0

AWG-No.
16
16
16
16
14
14
14

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

47

Flexible Control Cables / PVC Control Cables

F-CY-OZ (LiY-CY) flexible, Cu-screened, EMC-preferred type,


meter marking

Technical data

Special-PVC data cable adapted


to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -10C to +80C
fixed installation -40C to +80C
Nominal voltage
for 1-core (LiYDY) 1200 V
from 2-cores U0/U 300/500 V
Test voltage core/core 4000 V
core/screen 2000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance
acc. to different cross-sections
core/core approx. 150 nF/km
core/screen approx. 270 nF/km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type Z 7225
Core identification to DIN VDE 0293
black cores with continuous white
numbering
Cores stranded in layers with
optimal lay-length
Core wrapping with foil
- for 1-core (LiYDY) copper screen of
helically wound, approx. 85% coverage
- from 2-cores tinned copper braided
screen, approx. 85% coverage
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

x = without green-yellow conductor (OZ)


Designation: LiYDY for 1-core cable.
Cleanroom qualification tested with analog
type. Please note "cleanroom qualified"
when ordering.
For more information, see introduction
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-500, confer page 30

Application

For flexible use with free movement without tensile stress or forced movements in dry, moist and wet rooms but not in open air, as data cable in the
control and regulation technology, tool and machinery, in computer systems, as well as signal line in the electronic. A stabilizing foil separator between
wire bound and braid reduces the outer diameter essentially and allows smaller bending radius, lower weight etc. The disturbance free transmission
of signals and impulses is ensured due to the high degree of screening. This is an ideal disturbance-free control cable for the above applications.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
16531
16532
16533
16534
16535
16536
16537
16538
16539
16540
16541
16542
16543

No.cores x
cross-sec.
mm
1 x 0,5
2 x 0,5
3 x 0,5
4 x 0,5
5 x 0,5
6 x 0,5
7 x 0,5
8 x 0,5
10 x 0,5
12 x 0,5
14 x 0,5
16 x 0,5
18 x 0,5

Outer
Cop.
approx. mm weight
kg / km
3,7
15,0
5,7
35,0
5,9
42,0
6,4
47,0
6,9
56,0
7,6
67,0
7,6
69,0
8,1
80,0
9,6
94,0
9,7
108,0
10,2
116,0
11,0
129,0
11,5
145,0

Weight
approx.
kg / km
41,0
45,0
55,0
61,0
74,0
89,0
98,0
117,0
135,0
157,0
190,0
210,0
217,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
16544
16545
16546
16547
16548
16549
16550
16551
16552
16553
16554
16555
16556

No.cores x
cross-sec.
mm
20 x 0,5
21 x 0,5
24 x 0,5
25 x 0,5
30 x 0,5
32 x 0,5
34 x 0,5
36 x 0,5
40 x 0,5
50 x 0,5
61 x 0,5
80 x 0,5
100 x 0,5

Outer
Cop.
approx. mm weight
kg / km
12,3
172,0
12,3
188,0
13,6
235,0
13,7
240,0
14,4
295,0
14,9
301,0
15,5
312,0
15,5
318,0
16,5
343,0
18,5
406,0
19,7
508,0
22,6
680,0
24,9
804,0

Weight
approx.
kg / km
240,0
250,0
300,0
314,0
360,0
425,0
433,0
446,0
475,0
573,0
653,0
784,0
995,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
Continuation

48

Flexible Control Cables / PVC Control Cables

F-CY-OZ (LiY-CY) flexible, Cu-screened, EMC-preferred type,


meter marking

Part no.
16557
16558
16559
16560
16561
16562
16563
16564
16565
16566
16567
16568
16569
16570
16571
16572
16573
16574
16575
16576
16577
16578
16579
16580
16581
16582
16583
16584
16585
16050
16051
16052
16053
16054
16055
16056
16057
16058
16059
16060
16061
16062
16063
16064
16065
16066
16067
16068
16069
16070
16071
16072
16073

No.cores x
cross-sec.
mm
1 x 0,75
2 x 0,75
3 x 0,75
4 x 0,75
5 x 0,75
6 x 0,75
7 x 0,75
8 x 0,75
10 x 0,75
12 x 0,75
14 x 0,75
16 x 0,75
18 x 0,75
19 x 0,75
20 x 0,75
21 x 0,75
24 x 0,75
25 x 0,75
27 x 0,75
30 x 0,75
32 x 0,75
34 x 0,75
36 x 0,75
37 x 0,75
40 x 0,75
50 x 0,75
61 x 0,75
80 x 0,75
100 x 0,75
1x1
2x1
3x1
4x1
5x1
6x1
7x1
8x1
10 x 1
12 x 1
14 x 1
16 x 1
18 x 1
20 x 1
24 x 1
25 x 1
28 x 1
30 x 1
34 x 1
40 x 1
50 x 1
61 x 1
80 x 1
100 x 1

Outer
Cop.
approx. mm weight
kg / km
4,0
19,0
6,1
40,0
6,3
52,0
6,8
60,0
7,4
71,0
8,2
80,0
8,2
91,0
9,0
110,0
10,3
137,0
10,5
142,0
11,3
180,0
11,9
200,0
12,7
212,0
12,7
230,0
13,6
238,0
13,6
246,0
14,9
270,0
15,0
281,0
15,1
304,0
16,0
320,0
16,7
342,0
17,2
345,0
17,4
350,0
17,4
361,0
18,1
369,0
20,3
461,0
22,0
540,0
25,3
711,0
28,0
900,0
4,1
21,0
6,4
50,0
6,7
60,0
7,2
71,0
8,0
88,0
8,7
97,0
8,7
111,0
9,6
127,0
11,2
150,0
11,4
184,0
12,0
196,0
12,8
209,0
13,6
260,0
14,3
317,0
16,0
320,0
16,2
349,0
17,0
408,0
17,2
441,0
18,5
486,0
19,4
510,0
22,0
625,0
23,5
702,0
26,9
920,0
30,2
1120,0

Weight
approx.
kg / km
44,0
59,0
66,0
77,0
93,0
113,0
130,0
145,0
180,0
202,0
225,0
275,0
292,0
308,0
320,0
378,0
435,0
415,0
435,0
450,0
484,0
502,0
535,0
592,0
610,0
777,0
900,0
1210,0
1445,0
47,0
65,0
81,0
98,0
127,0
144,0
158,0
197,0
232,0
260,0
302,0
345,0
380,0
440,0
495,0
534,0
595,0
616,0
741,0
835,0
1025,0
1200,0
1440,0
1610,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18

Part no.
16074
16075
16076
16077
16078
16079
16080
16081
16082
16083
16084
16085
16086
16087
16088
16089
16090
16091
16092
16093
16094
16095
16096
16097
16098
16099
16100
16101
16102
16103
16104
16105
16106
16107
16108
16109
16110
16111
16112
16113
16114
16115
16116
16117
16118

No.cores x
cross-sec.
mm
1 x 1,5
2 x 1,5
3 x 1,5
4 x 1,5
5 x 1,5
7 x 1,5
8 x 1,5
10 x 1,5
12 x 1,5
14 x 1,5
16 x 1,5
18 x 1,5
20 x 1,5
24 x 1,5
25 x 1,5
28 x 1,5
30 x 1,5
35 x 1,5
40 x 1,5
50 x 1,5
61 x 1,5
80 x 1,5
100 x 1,5
1 x 2,5
2 x 2,5
3 x 2,5
4 x 2,5
5 x 2,5
7 x 2,5
12 x 2,5
2x4
3x4
4x4
5x4
7x4
2x6
3x6
4x6
5x6
7x6
2 x 10
3 x 10
4 x 10
5 x 10
7 x 10

Outer
Cop.
approx. mm weight
kg / km
4,6
27,0
7,0
63,0
7,4
80,0
8,1
97,0
9,0
119,0
9,8
147,0
10,8
170,0
12,6
193,0
12,8
267,0
13,5
283,0
14,6
315,0
15,6
374,0
16,6
396,0
18,1
458,0
18,4
526,0
19,3
541,0
19,6
555,0
21,2
645,0
22,0
725,0
25,0
885,0
26,8
1100,0
30,8
1324,0
34,1
1641,0
5,4
39,0
8,4
96,0
8,8
144,0
9,8
148,0
10,8
181,0
11,9
255,0
15,8
441,0
10,0
120,0
10,6
174,0
11,6
230,0
12,8
273,0
14,2
316,0
11,7
173,0
12,5
240,0
13,8
305,0
15,4
439,0
17,0
505,0
14,5
255,0
15,6
350,0
17,2
535,0
19,1
592,0
21,2
810,0

Weight
approx.
kg / km
70,0
88,0
100,0
126,0
160,0
208,0
244,0
316,0
338,0
383,0
424,0
479,0
545,0
690,0
705,0
810,0
830,0
890,0
1060,0
1440,0
1700,0
2000,0
2500,0
50,0
130,0
167,0
195,0
223,0
344,0
522,0
185,0
240,0
310,0
400,0
500,0
268,0
330,0
415,0
509,0
672,0
425,0
500,0
783,0
856,0
1300,0

AWG-No.
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
10
8
8
8
8
8

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

49

Flexible Control Cables / PVC Control Cables

F-CY-JZ

flexible, Cu-screened, EMC-preferred type, meter marking

Technical data

Special-PVC control cable adapted


to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -10C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage
core/core 4000 V
core/screen 2000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance
acc. to different cross-sections
0,5 up to 2,5 mm:
core/core approx. 150 nF/km
core/screen approx. 270 nF/km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type Z 7225
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Foil separator
Tinned copper braided screening,
approx. 85% coverage
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
With meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
Please note the cleanroom qualification
when ordering. For more information,
see introduction.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-500, confer page 30

Application

For use as a data cable in control circuits, in tool-making and machine industries as well as a signal cable in computer systems and electronics. The
more usual PVC inner sheath has been replaced in these cables by a stabilising foil separator, thus reducing the total diameter of the cables considerably
and thereby reducing the bending radius, total weight etc. The high covering percentage of the copper screening offers interference-free signal transfer
etc. The dense screening assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free control cable for the above
application.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
16320
16321
16322
16323
16324
16325
16326
16327
16328
16329
16330
16331
16332

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
6 G 0,5
7 G 0,5
8 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5

Outer
Cop.
approx. mm weight
kg / km
5,7
35,0
5,9
42,0
6,4
47,0
6,9
56,0
7,6
67,0
7,6
69,0
8,1
80,0
9,6
94,0
9,7
108,0
10,2
116,0
11,0
129,0
11,5
145,0
12,3
172,0

Weight
approx.
kg / km
45,0
55,0
61,0
74,0
89,0
98,0
117,0
135,0
157,0
190,0
210,0
217,0
240,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
16333
16334
16335
16336
16337
16165
16338
16339
16490
16340
16341
16342
16343

No.cores x
cross-sec.
mm
21 G 0,5
24 G 0,5
25 G 0,5
30 G 0,5
32 G 0,5
34 G 0,5
36 G 0,5
40 G 0,5
41 G 0,5
50 G 0,5
61 G 0,5
80 G 0,5
100 G 0,5

Outer
Cop.
approx. mm weight
kg / km
12,3
188,0
13,6
235,0
13,7
240,0
14,4
295,0
14,9
301,0
15,6
312,0
15,6
318,0
16,4
343,0
16,5
348,0
18,5
406,0
19,7
508,0
22,6
680,0
24,9
804,0

Weight
approx.
kg / km
250,0
300,0
314,0
360,0
425,0
433,0
446,0
475,0
486,0
573,0
653,0
784,0
995,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
Continuation

50

Flexible Control Cables / PVC Control Cables

F-CY-JZ
Part no.
16344
16345
16346
16347
16348
16349
16350
16351
16353
16354
16355
16356
16447
16357
16358
16359
16360
16361
16362
16363
16166
16364
16448
16365
16491
16366
16367
16368
16369
16370
16371
16372
16373
16374
16375
16376
16377
16378
16379
16380
16381
16352
16382
16383
16384
16439
16385
16386
16387
16446
16388
16492
16389
16390
16391
16392

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
6 G 0,75
7 G 0,75
8 G 0,75
10 G 0,75
12 G 0,75
14 G 0,75
16 G 0,75
18 G 0,75
19 G 0,75
20 G 0,75
21 G 0,75
24 G 0,75
25 G 0,75
27 G 0,75
30 G 0,75
32 G 0,75
34 G 0,75
36 G 0,75
37 G 0,75
40 G 0,75
41 G 0,75
50 G 0,75
61 G 0,75
80 G 0,75
100 G 0,75
2x1
3G1
4G1
5G1
6G1
7G1
8G1
10 G 1
12 G 1
14 G 1
16 G 1
18 G 1
19 G 1
20 G 1
24 G 1
25 G 1
27 G 1
28 G 1
30 G 1
34 G 1
37 G 1
40 G 1
41 G 1
50 G 1
61 G 1
80 G 1
100 G 1

flexible, Cu-screened, EMC-preferred type, meter marking


Outer
Cop.
approx. mm weight
kg / km
6,1
40,0
6,3
52,0
6,8
60,0
7,4
71,0
8,2
80,0
8,2
91,0
9,0
110,0
10,3
137,0
10,5
142,0
11,3
180,0
11,9
200,0
12,7
212,0
12,7
230,0
13,6
238,0
13,6
246,0
14,9
270,0
15,0
281,0
15,0
304,0
16,0
320,0
16,7
342,0
17,2
345,0
17,4
350,0
17,4
361,0
18,1
369,0
18,2
400,0
20,3
461,0
22,0
540,0
25,3
711,0
28,0
900,0
6,4
50,0
6,7
60,0
7,2
71,0
8,0
88,0
8,7
97,0
8,7
111,0
9,6
127,0
11,2
150,0
11,4
184,0
12,0
196,0
12,8
209,0
13,6
260,0
13,6
280,0
14,3
317,0
16,0
320,0
16,2
349,0
16,4
400,0
17,0
408,0
17,2
441,0
18,5
486,0
18,6
519,0
19,4
510,0
19,5
531,0
22,0
625,0
23,5
702,0
26,9
920,0
30,2
1120,0

Weight
approx.
kg / km
59,0
66,0
77,0
93,0
113,0
130,0
145,0
180,0
202,0
225,0
275,0
292,0
308,0
320,0
378,0
435,0
415,0
435,0
450,0
484,0
502,0
535,0
592,0
610,0
622,0
777,0
900,0
1210,0
1445,0
65,0
80,0
98,0
127,0
144,0
158,0
197,0
232,0
260,0
302,0
346,0
380,0
412,0
440,0
493,0
534,0
562,0
595,0
616,0
741,0
790,0
835,0
843,0
1025,0
1205,0
1445,0
1613,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18

Part no.
16393
16394
16395
16396
16397
16398
16399
16400
16401
16402
16403
16449
16404
16405
16406
16407
16450
16408
16409
16410
16451
16411
16493
16412
16413
16414
16415
16416
16417
16418
16419
16420
16421
16438
16452
16422
16423
16424
16425
16426
16427
16428
16429
16430
16431
16432
16433
16434
16435
16436
16440
16437
16441
16442
16443
16444
16445

No.cores x
cross-sec.
mm
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
14 G 1,5
16 G 1,5
18 G 1,5
19 G 1,5
20 G 1,5
21 G 1,5
24 G 1,5
25 G 1,5
27 G 1,5
28 G 1,5
30 G 1,5
35 G 1,5
37 G 1,5
40 G 1,5
41 G 1,5
50 G 1,5
61 G 1,5
80 G 1,5
100 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
10 G 2,5
12 G 2,5
18 G 2,5
2x4
3G4
4G4
5G4
7G4
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16
4 G 25
5 G 25
4 G 35
5 G 35
4 G 50

Outer
Cop.
approx. mm weight
kg / km
7,0
63,0
7,4
80,0
8,1
97,0
9,0
119,0
9,8
147,0
10,8
170,0
12,6
193,0
12,8
267,0
13,5
283,0
14,6
315,0
15,6
374,0
15,6
386,0
16,6
396,0
16,6
425,0
18,1
458,0
18,4
526,0
18,5
531,0
19,6
541,0
19,6
555,0
21,4
645,0
21,4
674,0
22,0
725,0
22,2
801,0
25,0
885,0
26,8
1100,0
30,8
1324,0
34,1
1641,0
8,4
96,0
8,8
144,0
9,8
148,0
10,8
181,0
11,9
255,0
15,5
340,0
15,8
441,0
19,0
570,0
10,0
120,0
10,6
174,0
11,6
230,0
12,8
273,0
14,2
316,0
11,7
173,0
12,5
240,0
13,8
305,0
15,4
439,0
17,0
505,0
14,5
255,0
15,6
350,0
17,2
535,0
19,1
592,0
21,2
810,0
20,3
740,0
22,2
895,0
24,7
1140,0
27,4
1380,0
28,4
1576,0
31,6
1930,0
34,2
2155,0

Weight
approx.
kg / km
88,0
100,0
126,0
160,0
208,0
244,0
315,0
338,0
383,0
424,0
479,0
508,0
545,0
560,0
690,0
705,0
774,0
810,0
830,0
890,0
945,0
1060,0
1071,0
1290,0
1705,0
2010,0
2505,0
130,0
167,0
195,0
223,0
344,0
460,0
570,0
681,0
185,0
240,0
310,0
385,0
500,0
268,0
330,0
415,0
509,0
672,0
425,0
500,0
783,0
856,0
1305,0
880,0
1295,0
1570,0
1965,0
2070,0
2690,0
3015,0

AWG-No.
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
10
8
8
8
8
8
6
6
4
4
2
2
1

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

51

Flexible Control Cables / PVC Control Cables

JZ-500-C black EMC-preferred type, Cu-screened. flexible, meter marking

Technical data

Special-PVC control cable adapted


to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -10C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage
core/core 4000 V
core/screen 2000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type Z 7225
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Foil separator
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour black (RAL 9005)
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
UV- resistant
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type
JZ-500 black, confer page 32

Application

For medium mechanical stress for flexible use with free movement without tensile stress or forced movements in dry, damp, wet rooms and in open
air. Must not be laid directly in soil or water. When screened for measurement, control and control line etc. in mechanical and plant engineering,
machine tools, production lines and conveyor belts.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
10934
10935
11479
10936
11480
10937
11481
10938
11482
10939
11483
10940
10941
10942
10943
11484
10944
11485
10945
11486
10946
11487
10947
11488
10948
10949
10950
10951
11493
10952
11495
10953
11496
10954
11497
10955

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5
7 x 0,5
12 G 0,5
12 x 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
12 G 0,75
12 x 0,75
18 G 0,75
25 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
5x1
7G1
7x1
12 G 1

Outer
Cop.
approx. mm weight
kg / km
6,1
35,0
6,4
42,0
6,4
42,0
6,8
47,0
6,8
47,0
7,5
56,0
7,5
56,0
8,1
69,0
8,1
69,0
10,6
108,0
10,6
108,0
12,4
145,0
14,7
240,0
6,7
40,0
7,0
52,0
7,0
52,0
7,7
60,0
7,7
60,0
8,2
71,0
8,2
71,0
9,0
91,0
9,0
91,0
11,6
142,0
11,6
142,0
13,7
212,0
16,4
281,0
7,0
50,0
7,5
60,0
7,5
60,0
8,0
71,0
8,0
71,0
8,8
88,0
8,8
88,0
9,5
111,0
9,5
111,0
12,4
184,0

Weight
approx.
kg / km
45,0
55,0
55,0
61,0
61,0
74,0
74,0
98,0
98,0
157,0
157,0
217,0
314,0
59,0
66,0
66,0
77,0
77,0
93,0
93,0
130,0
130,0
202,0
202,0
292,0
415,0
65,0
80,0
80,0
98,0
98,0
127,0
127,0
158,0
158,0
260,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA01)

52

20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18

Part no.
11499
10956
10957
10958
10959
11500
10960
11502
10961
11503
10962
11520
10963
11522
10964
10965
10966
10967
11523
10968
11524
10969
11526
10970
11527
10971
11550
10972
10973
10974
10975
10976
10977
10978
10979
10980

No.cores x
cross-sec.
mm
12 x 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
4 x 1,5
5 G 1,5
5 x 1,5
7 G 1,5
7 x 1,5
12 G 1,5
12 x 1,5
18 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
3 x 2,5
4 G 2,5
4 x 2,5
5 G 2,5
5 x 2,5
7 G 2,5
7 x 2,5
12 G 2,5
12 x 2,5
18 G 2,5
4G4
5G4
4G6
5G6
4 G 10
4 G 16
4 G 25
4 G 35

Outer
Cop.
approx. mm weight
kg / km
12,4
184,0
14,7
260,0
17,5
349,0
7,8
63,0
8,2
80,0
8,2
80,0
8,9
97,0
8,9
97,0
9,8
119,0
9,8
119,0
10,8
147,0
10,8
147,0
14,0
267,0
14,0
267,0
16,8
374,0
19,8
526,0
9,2
96,0
9,8
144,0
9,8
144,0
10,6
148,0
10,6
148,0
11,7
181,0
11,7
181,0
12,8
255,0
12,8
255,0
17,0
441,0
17,0
441,0
19,8
570,0
12,4
230,0
13,7
273,0
14,7
305,0
16,2
439,0
18,2
535,0
21,1
740,0
25,8
1140,0
29,7
1576,0

Weight
approx.
kg / km
260,0
380,0
534,0
88,0
100,0
100,0
126,0
126,0
160,0
160,0
208,0
208,0
338,0
338,0
479,0
705,0
130,0
167,0
167,0
195,0
195,0
223,0
223,0
344,0
344,0
570,0
570,0
681,0
310,0
385,0
415,0
509,0
783,0
880,0
1570,0
2070,0

AWG-No.
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14
14
14
14
12
12
10
10
8
6
4
2

Flexible Control Cables / PVC Control Cables

Y-CY-JZ

flexible, Cu-screened, transparent, EMC-preferred type, meter marking

Technical data

Special-PVC control cable adapted


to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance
acc. to different cross-sections
0,5 up to 2,5 mm:
core/core approx. 150 nF/km
core/screen approx. 270 nF/km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type Z 7225
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Inner sheath of PVC, grey
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
Sheath colour transparent
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-500, confer page 30

Application

For use as a data and control cable in machinery, computer systems etc. as well as a signal cable for electronics. The high level of screening ensures a
high degree of interference protection. The screening density assures disturbancefree transmission of all signals and impulses. The PVC-inner sheaths
of those cables raise the mechanical stress. The applied clear transparent PVC outer sheath accentuates the optical view of the tinned copper braid.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
16200
16201
16169
16202
16170
16203
16171
16204
16205
17172
16206
16207
16208
16209
16210
16211
16212
16315
16213
16214
16215
16216
16217
16218
16453

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
6 G 0,5
7 G 0,5
7 x 0,5
8 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5
21 G 0,5
24 G 0,5
25 G 0,5
30 G 0,5
32 G 0,5
36 G 0,5
40 G 0,5
41 G 0,5

Outer
Cop.
approx. mm weight
kg / km
7,0
41,0
7,3
45,0
7,3
45,0
7,9
54,0
7,9
54,0
8,4
66,0
8,4
66,0
9,1
73,0
9,1
79,0
9,1
79,0
9,7
82,0
10,7
107,0
11,5
137,0
12,2
142,0
12,7
147,0
13,5
156,0
14,2
173,0
14,2
189,0
15,5
236,0
15,7
250,0
16,2
297,0
17,0
312,0
17,7
320,0
18,4
345,0
18,9
348,0

Weight
approx.
kg / km
67,0
83,0
83,0
94,0
94,0
108,0
108,0
125,0
136,0
136,0
150,0
170,0
195,0
223,0
250,0
277,0
310,0
331,0
390,0
407,0
520,0
550,0
585,0
654,0
671,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
16219
16220
16221
16222
16223
16224
16173
16225
16196
16226
16174
16227
16228
16175
16229
16230
16231
16232
16233
16234
16235
16316
16236
16237
16238
16239

No.cores x
cross-sec.
mm
50 G 0,5
61 G 0,5
80 G 0,5
100 G 0,5
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
6 G 0,75
7 G 0,75
7 x 0,75
8 G 0,75
10 G 0,75
12 G 0,75
14 G 0,75
16 G 0,75
18 G 0,75
20 G 0,75
21 G 0,75
24 G 0,75
25 G 0,75
27 G 0,75
30 G 0,75

Outer
Cop.
approx. mm weight
kg / km
20,7
407,0
22,0
520,0
25,0
690,0
27,4
805,0
7,7
46,0
8,0
57,0
8,0
57,0
8,5
63,0
8,5
63,0
9,3
76,0
9,3
76,0
9,9
82,0
9,9
100,0
9,9
100,0
10,6
112,0
11,8
140,0
12,7
175,0
13,3
190,0
14,1
204,0
14,9
240,0
15,4
262,0
15,4
274,0
17,3
291,0
17,5
306,0
17,7
326,0
18,3
340,0

Weight
approx.
kg / km
740,0
850,0
1080,0
1350,0
87,0
98,0
98,0
113,0
113,0
130,0
130,0
156,0
184,0
184,0
221,0
270,0
292,0
315,0
335,0
358,0
420,0
454,0
480,0
508,0
535,0
640,0

AWG-No.
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
Continuation

53

Flexible Control Cables / PVC Control Cables

Y-CY-JZ
Part no.
16240
16241
16242
16454
16243
16244
16245
16246
16248
16249
16176
16250
16177
16251
16178
16252
16253
16179
16254
16255
16256
16257
16258
16259
16260
16261
16262
16263
16264
16265
16266
16455
16267
16268
16269
16270
16271
16272
16180
16273
16181
16274
16182
16275
16183
16276
16277
16278
16279
16280
16281

No.cores x
cross-sec.
mm
32 G 0,75
36 G 0,75
40 G 0,75
41 G 0,75
50 G 0,75
61 G 0,75
80 G 0,75
100 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
5x1
6G1
7G1
7x1
8G1
10 G 1
12 G 1
14 G 1
16 G 1
18 G 1
20 G 1
24 G 1
25 G 1
28 G 1
30 G 1
34 G 1
40 G 1
41 G 1
50 G 1
61 G 1
80 G 1
100 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
4 x 1,5
5 G 1,5
5 x 1,5
7 G 1,5
7 x 1,5
8 G 1,5
10 G 1,5
12 G 1,5
14 G 1,5
16 G 1,5
18 G 1,5

flexible, Cu-screened, transparent, EMC-preferred type, meter marking


Outer
Cop.
approx. mm weight
kg / km
18,9
349,0
19,7
358,0
20,4
371,0
21,0
403,0
23,2
470,0
24,6
550,0
28,3
715,0
31,1
910,0
8,0
54,0
8,3
64,0
8,3
64,0
9,0
76,0
9,0
76,0
9,7
89,0
9,7
89,0
10,3
101,0
10,3
114,0
10,3
114,0
11,2
130,0
12,6
156,0
13,3
186,0
14,1
198,0
14,8
214,0
15,6
284,0
16,4
325,0
18,2
366,0
18,5
387,0
19,1
421,0
19,2
457,0
20,9
500,0
21,5
536,0
22,2
578,0
24,8
681,0
26,0
710,0
30,0
940,0
33,1
1180,0
8,6
64,0
9,2
82,0
9,2
82,0
9,8
99,0
9,8
99,0
10,8
123,0
10,8
123,0
11,7
148,0
11,7
148,0
12,6
172,0
14,2
198,0
14,9
274,0
15,8
294,0
16,7
318,0
17,4
386,0

Weight
approx.
kg / km
688,0
730,0
950,0
971,0
1100,0
1290,0
1510,0
1640,0
97,0
103,0
103,0
146,0
146,0
169,0
169,0
199,0
219,0
219,0
270,0
330,0
350,0
400,0
422,0
514,0
545,0
640,0
689,0
710,0
762,0
910,0
1070,0
1092,0
1315,0
1370,0
1610,0
1840,0
130,0
152,0
152,0
168,0
168,0
202,0
202,0
304,0
304,0
336,0
420,0
434,0
480,0
525,0
640,0

AWG-No.
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

54

Part no.
16282
16317
16283
16284
16285
16286
16287
16288
16456
16289
16290
16291
16292
16293
16294
16295
16296
16297
16298
16318
16299
16300
16301
16302
16303
16304
16305
16306
16307
16308
16309
16310
16311
16312
16313
16460
16314
16461
16462
16463
16464
16465
16157
16466
16158
16467
16159
16468
16160
16167
16168

No.cores x
cross-sec.
mm
20 G 1,5
21 G 1,5
24 G 1,5
25 G 1,5
28 G 1,5
30 G 1,5
35 G 1,5
40 G 1,5
41 G 1,5
50 G 1,5
61 G 1,5
80 G 1,5
100 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
10 G 2,5
12 G 2,5
2x4
3G4
4G4
5G4
7G4
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16
4 G 25
5 G 25
4 G 35
5 G 35
4 G 50
5 G 50
4 G 70
5 G 70
4 G 95
5 G 95
4 G 120
5 G 120
4 G 150
5 G 150

Outer
Cop.
approx. mm weight
kg / km
18,5
401,0
18,5
447,0
20,4
487,0
20,8
531,0
21,4
562,0
21,6
598,0
23,2
685,0
24,5
759,0
25,0
840,0
27,4
997,0
29,2
1120,0
33,4
1360,0
36,8
1690,0
10,1
110,0
10,8
148,0
11,5
169,0
12,8
220,0
14,0
284,0
16,8
369,0
17,9
470,0
11,6
124,0
12,5
178,0
13,7
234,0
14,9
284,0
16,2
321,0
13,7
176,0
14,4
245,0
15,7
316,0
17,3
442,0
19,0
530,0
16,6
260,0
17,6
367,0
19,4
549,0
21,3
604,0
23,4
820,0
23,4
807,0
26,0
940,0
28,3
1169,0
31,5
1420,0
32,9
1680,0
36,9
2020,0
38,6
2370,0
43,5
2880,0
46,1
3257,0
50,5
4032,0
51,1
4060,0
56,0
5244,0
56,5
5231,0
62,1
6624,0
64,6
7760,0
70,6
8496,0

Weight
approx.
kg / km
690,0
720,0
770,0
805,0
900,0
950,0
1100,0
1350,0
1381,0
1675,0
1800,0
2300,0
2600,0
180,0
216,0
267,0
347,0
407,0
660,0
722,0
302,0
340,0
410,0
502,0
638,0
350,0
450,0
559,0
702,0
907,0
500,0
750,0
1020,0
1115,0
1500,0
1380,0
1553,0
1890,0
2270,0
2390,0
2885,0
3315,0
4150,0
4600,0
5750,0
6060,0
7580,0
7315,0
9150,0
9680,0
10170,0

AWG-No.
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
10
8
8
8
8
8
6
6
4
4
2
2
1
1
2/0
2/0
3/0
3/0
4/0
4/0
300 kcmil
300 kcmil

Flexible Control Cables / PVC Control Cables

SY-JZ

flexible, number coded, with steel wire braiding, meter marking

Technical data

Special-PVC control cable adapted


to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 20x cable
fixed installation 6x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type Z 7225
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Inner sheath of special PVC
Galvanized steel wire braid
Outer sheath of special PVC
Sheath colour transparent
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
Further dimensions available on request.
These cables con be also delivered with
coloured conductors (SY-JB).
Cleanroom qualification tested with analog
type. Please note "cleanroom qualified"
when ordering.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
SY-JB, confer page 64

Application

SY-JZ cables are used as measuring and control cables in tool machinery, plant installation, power stations and in data equipment. The braided screen
offers best possible protection against mechanical damage. The galvanized coating on the steel wire braiding not only helps protect against corrosion,
but also notably improves the soldering performance.
The clear transparent outer sheath gives the cable in addition an optical revaluation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12001
12002
12003
12004
12005
12006
12007
12008
12009
12010
12114
12012
12013
12014
12015
12016
12017
12018
12011
12019
12020
12021
12022
12112
12023
12188
12024
12113
12025
12026

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
18 G 0,5
21 G 0,5
25 G 0,5
30 G 0,5
35 G 0,5
40 G 0,5
42 G 0,5
50 G 0,5
61 G 0,5
80 G 0,5
100 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
6 G 0,75
7 G 0,75
8 G 0,75
9 G 0,75
10 G 0,75
12 G 0,75
15 G 0,75

Outer
Cop.
approx. mm weight
kg / km
7,2
9,6
7,5
14,4
8,1
19,2
8,6
24,0
9,3
33,6
10,7
48,0
11,7
58,0
12,3
67,0
13,4
86,0
14,2
101,0
15,7
120,0
16,2
144,0
17,5
168,0
18,2
192,0
19,0
202,0
20,7
240,0
22,0
293,0
25,0
384,0
27,4
480,0
7,9
14,4
8,2
21,6
8,7
28,8
9,5
36,0
10,1
43,2
10,1
50,0
10,8
57,6
11,8
65,0
12,0
72,0
12,8
86,0
14,2
108,0

Weight
approx.
kg / km
80,0
92,0
102,0
119,0
157,0
205,0
218,0
242,0
340,0
370,0
406,0
439,0
500,0
565,0
593,0
690,0
843,0
1050,0
1240,0
98,0
103,0
122,0
142,0
180,0
185,0
201,0
249,0
252,0
292,0
335,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19

Part no.
12027
12028
12029
12030
12031
12032
12033
12034
12035
12036
12037
12038
12039
12040
12041
12042
12043
12044
12045
12046
12047
12048
12049
12050
12051
12052
12053
12054
12055
12056

No.cores x
cross-sec.
mm
18 G 0,75
21 G 0,75
25 G 0,75
32 G 0,75
34 G 0,75
41 G 0,75
50 G 0,75
61 G 0,75
2x1
3G1
4G1
5G1
6G1
7G1
8G1
9G1
12 G 1
14 G 1
18 G 1
20 G 1
25 G 1
34 G 1
36 G 1
41 G 1
50 G 1
56 G 1
61 G 1
65 G 1
80 G 1
100 G 1

Outer
Cop.
approx. mm weight
kg / km
15,0
130,0
15,5
151,0
17,5
180,0
18,9
230,0
19,9
245,0
21,2
296,0
23,2
360,0
25,2
439,0
8,2
19,2
8,5
28,8
9,2
38,4
9,9
48,0
10,5
58,0
10,5
67,0
11,4
77,0
12,8
86,0
13,4
115,0
14,2
134,0
15,7
173,0
16,4
192,0
18,4
240,0
20,8
326,0
20,9
346,0
22,2
394,0
24,4
480,0
25,5
538,0
26,1
586,0
26,9
624,0
30,0
768,0
33,1
960,0

Weight
approx.
kg / km
388,0
474,0
503,0
644,0
663,0
741,0
925,0
1082,0
112,0
132,0
143,0
166,0
22,0
227,0
277,0
295,0
340,0
420,0
500,0
532,0
664,0
845,0
857,0
993,0
1112,0
1225,0
1306,0
1504,0
1750,0
1950,0

AWG-No.
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
Continuation

55

Flexible Control Cables / PVC Control Cables

SY-JZ
Part no.
12057
12058
12059
12060
12109
12061
12062
12063
12064
12065
12066
12067
12068
12069
12070
12071
12072
12073
12074
12075
12076
12077
12078
12079
12080
12081
12082
12083
12084
12085
12086
12087
12088
12089
12090

flexible, number coded, with steel wire braiding, meter marking

No.cores x
cross-sec.
mm
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
6 G 1,5
7 G 1,5
8 G 1,5
9 G 1,5
10 G 1,5
11 G 1,5
12 G 1,5
14 G 1,5
18 G 1,5
25 G 1,5
32 G 1,5
34 G 1,5
42 G 1,5
50 G 1,5
61 G 1,5
80 G 1,5
100 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
14 G 2,5
18 G 2,5
20 G 2,5
25 G 2,5
30 G 2,5
34 G 2,5
50 G 2,5
61 G 2,5

Outer
Cop.
approx. mm weight
kg / km
8,8
29,0
9,4
43,0
10,0
58,0
10,9
72,0
11,8
87,0
11,8
101,0
12,7
115,0
13,9
130,0
14,3
144,0
14,8
158,0
15,0
173,0
15,8
202,0
17,4
259,0
20,8
360,0
22,3
461,0
23,2
490,0
25,2
605,0
27,6
720,0
29,4
878,0
33,8
1152,0
37,2
1440,0
10,2
48,0
10,9
72,0
11,6
96,0
12,9
120,0
14,2
168,0
17,7
288,0
18,8
336,0
21,0
432,0
22,3
480,0
24,8
600,0
26,0
720,0
28,4
816,0
34,0
1200,0
36,2
1464,0

Weight
approx.
kg / km
129,0
149,0
185,0
205,0
255,0
285,0
340,0
347,0
418,0
430,0
444,0
533,0
593,0
781,0
1015,0
1124,0
1401,0
1583,0
1810,0
2316,0
2900,0
185,0
248,0
290,0
347,0
420,0
660,0
750,0
893,0
1169,0
1458,0
1686,0
1869,0
2200,0
3000,0

AWG-No.
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14
14
14
14
14
14

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

56

Part no.
12115
12091
12092
12093
12094
12095
12096
12097
12098
12099
12100
12101
12102
12103
12104
12105
12106
12107
12108
12116
12111
12117
12110
12118
12119
12327

No.cores x
cross-sec.
mm
3G4
4G4
5G4
7G4
11 G 4
4G6
5G6
7G6
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16
7 G 16
4 G 25
5 G 25
4 G 35
5 G 35
4 G 50
5 G 50
4 G 70
5 G 70
4 G 95
5 G 95
4 G 120
4 G 150

Outer
Cop.
approx. mm weight
kg / km
12,6
117,0
13,7
154,0
14,9
192,0
16,2
269,0
21,2
422,0
15,8
230,0
17,3
288,0
19,0
403,0
19,4
384,0
21,3
480,0
23,4
672,0
23,6
614,0
26,4
768,0
29,0
1075,0
28,5
960,0
31,7
1200,0
32,9
1344,0
36,9
1680,0
38,8
1920,0
43,7
2400,0
46,3
2688,0
50,5
3360,0
51,2
3648,0
56,1
4560,0
56,6
4608,0
64,7
5760,0

Weight
approx.
kg / km
350,0
428,0
504,0
640,0
1204,0
571,0
671,0
845,0
943,0
1065,0
1551,0
1360,0
1740,0
2166,0
2020,0
2465,0
2570,0
3185,0
3513,0
4248,0
4810,0
5880,0
6360,0
8071,0
8170,0
9970,0

AWG-No.
12
12
12
12
12
10
10
10
8
8
8
6
6
6
4
4
2
2
1
1
2/0
2/0
3/0
3/0
4/0
300 kcmil

Flexible Control Cables / PVC Control Cables

H05VVC4V5-K (NYSLYCY-JZ) flexible, number coded,

oil resistant, EMC-preferred type

Technical data

Spezial-PVC control cable with


oil resistant outer sheath acc. to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51 and IEC 60227/74
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 300/500 V
Test voltage
core/core 2 kV, 5 minutes
core/screen 2 kV, 5 minutes
Breakdown voltage min. 4000 V
Coupling resistance
at 30 MHz 250 Ohm/km
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Inner sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Tinned copper braided screening,
covering approx. 85%
Outer sheath of special PVC
compound type TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Oil resistant to DIN EN 60811-404

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
H05VV5-F (NYSLY-JZ), confer page 35

Application

These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms but not suitable for open air. These are designed as control and connecting cables to machines, tool machineries, conveyor belts and
production lines.
These cables are not effected to the chemical influences. Cables for moist and wet rooms, specially used for machines in breweries, bottling plants
and car washing stations.
These cables may be allowed to move once installed provided that the cables are not mechanically stressed during movement. The interconnection of
parts of machines used for manufacturing purposes including machine tools where some degree of protection against electromagnetic interference
is required.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
13951
13060
13061
13062
13063
13064
13952
13065
13066
13953
13067
13068
13954
13069
13955
13129
13070
13071
13956

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
6 G 0,5
7 G 0,5
8 G 0,5
9 G 0,5
12 G 0,5
14 G 0,5
18 G 0,5
25 G 0,5
27 G 0,5
34 G 0,5
36 G 0,5
41 G 0,5
50 G 0,5
61 G 0,5
65 G 0,5

Outer
Cop.
min. - max. weight
mm
kg / km
7,7 - 9,6
41,0
8,0 - 10,0
45,0
8,5 - 10,7
54,0
9,3 - 11,6
66,0
9,9 - 12,4
73,0
10,8 - 13,5
79,0
11,7 - 14,5
82,0
12,8 - 15,8
94,0
13,3 - 16,5
137,0
13,4 - 16,6
142,0
15,1 - 18,6
156,0
17,7 - 21,7
250,0
18,0 - 22,1
255,0
20,1 - 24,7
316,0
20,1 - 24,7
320,0
21,7 - 26,6
348,0
24,0 - 29,3
407,0
25,5 - 31,1
520,0
26,1 - 31,9
563,0

Weight
approx.
kg / km
92,0
109,0
126,0
156,0
176,0
192,0
211,0
230,0
280,0
302,0
384,0
556,0
599,0
634,0
620,0
770,0
970,0
1072,0
1198,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
13957
13072
13073
13074
13075
13076
13958
13077
13078
13959
13079
13080
13960
13081
13961
13130
13082
13083
13962

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
6 G 0,75
7 G 0,75
8 G 0,75
9 G 0,75
12 G 0,75
14 G 0,75
18 G 0,75
25 G 0,75
27 G 0,75
34 G 0,75
36 G 0,75
41 G 0,75
50 G 0,75
61 G 0,75
65 G 0,75

Outer
Cop.
min. - max. weight
mm
kg / km
8,0 - 10,0
46,0
8,3 - 10,4
57,0
9,1 - 11,3
63,0
9,7 - 12,1
76,0
10,5 - 13,1
82,0
11,5 - 14,3
100,0
12,1 - 15,0
112,0
13,3 - 16,5
130,0
13,9 - 17,2
175,0
14,4 - 17,7
190,0
16,2 - 19,9
240,0
18,7 - 22,6
306,0
19,3 - 23,7
326,0
21,3 - 26,2
346,0
21,3 - 26,2
358,0
23,1 - 28,3
403,0
25,3 - 31,0
470,0
27,0 - 32,9
550,0
27,8 - 34,0
594,0

Weight
approx.
kg / km
102,0
115,0
150,0
173,0
195,0
235,0
268,0
285,0
327,0
362,0
488,0
654,0
708,0
821,0
899,0
970,0
1160,0
1402,0
1504,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
Continuation

57

Flexible Control Cables / PVC Control Cables

H05VVC4V5-K (NYSLYCY-JZ) flexible, number coded,

oil resistant, EMC-preferred type


Part no.
13963
13084
13085
13086
13087
13088
13964
13089
13090
13965
13091
13966
13092
13967
13093
13968
13969
13131
13094
13095
13970
13971
13096
13097
13098
13099
13100
13972
13101
13102

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
6G1
7G1
8G1
9G1
12 G 1
14 G 1
18 G 1
19 G 1
25 G 1
27 G 1
34 G 1
36 G 1
37 G 1
41 G 1
50 G 1
61 G 1
65 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
6 G 1,5
7 G 1,5
8 G 1,5
9 G 1,5
12 G 1,5

Outer
Cop.
min. - max. weight
mm
kg / km
8,2 - 10,3
54,0
8,8 - 11,0
64,0
9,4 - 11,7
76,0
10,3 - 12,8
89,0
11,0 - 13,6
101,0
12,2 - 15,1
114,0
13,1 - 16,2
130,0
13,9 - 17,2
144,0
14,7 - 18,1
186,0
15,3 - 18,8
198,0
16,9 - 20,8
284,0
16,9 - 20,8
307,0
19,8 - 24,2
387,0
20,2 - 24,7
410,0
22,5 - 27,6
500,0
22,5 - 27,6
511,0
22,5 - 27,6
523,0
24,7 - 30,2
578,0
26,8 - 32,7
681,0
28,5 - 34,7
710,0
29,4 - 35,8
769,0
9,3 - 11,6
64,0
9,7 - 12,1
82,0
10,7 - 13,2
99,0
11,8 - 14,7
123,0
12,7 - 15,7
125,0
14,1 - 17,4
148,0
14,9 - 18,3
172,0
16,0 - 19,7
187,0
16,7 - 20,5
274,0

Weight
approx.
kg / km
114,0
142,0
175,0
205,0
236,0
264,0
301,0
335,0
420,0
433,0
561,0
584,0
766,0
822,0
996,0
1001,0
1018,0
1155,0
1300,0
1500,0
1510,0
146,0
176,0
207,0
235,0
279,0
314,0
345,0
380,0
500,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

58

Part no.
13973
13103
13974
13104
13975
13105
13106
13976
13977
13132
13107
13108
13978
13985
13109
13110
13111
13112
13979
13113
13980
13114
13115
13981
13116
13982
13983
13117
13118

No.cores x
cross-sec.
mm
14 G 1,5
18 G 1,5
19 G 1,5
25 G 1,5
27 G 1,5
32 G 1,5
34 G 1,5
36 G 1,5
37 G 1,5
41 G 1,5
50 G 1,5
61 G 1,5
65 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
8 G 2,5
12 G 2,5
14 G 2,5
18 G 2,5
25 G 2,5
27 G 2,5
34 G 2,5
36 G 2,5
41 G 2,5
50 G 2,5
61 G 2,5

Outer
Cop.
min. - max. weight
mm
kg / km
17,6 - 21,6
294,0
19,6 - 24,1
386,0
19,6 - 24,1
394,0
22,7 - 27,8
531,0
23,4 - 28,6
546,0
25,4 - 31,1
638,0
26,6 - 32,5
671,0
26,6 - 32,5
700,0
26,6 - 32,5
720,0
28,5 - 34,8
840,0
31,2 - 38,0
997,0
32,7 - 39,9
1120,0
33,4 - 40,7
1197,0
10,7 - 13,3
110,0
11,3 - 14,0
148,0
12,6 - 15,5
169,0
13,9 - 17,2
220,0
16,5 - 20,3
284,0
17,7 - 21,8
314,0
19,9 - 24,4
470,0
20,9 - 25,6
504,0
23,3 - 28,5
572,0
27,4 - 33,5
740,0
28,2 - 34,5
971,0
31,5 - 38,5
1179,0
31,5 - 38,5
1268,0
33,5 - 40,8
1473,0
36,5 - 44,4
1660,0
38,8 - 47,2
1992,0

Weight
approx.
kg / km
560,0
707,0
723,0
950,0
1014,0
1133,0
1204,0
1261,0
1300,0
1453,0
1663,0
1852,0
1971,0
190,0
243,0
280,0
342,0
439,0
489,0
760,0
890,0
1052,0
1375,0
1507,0
1892,0
1998,0
2286,0
2673,0
3085,0

AWG-No.
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14

Flexible Control Cables / PVC Control Cables

(H)05VVC4V5-K ((N)YSLYCY-JZ)

number coded,

screened, oil resistant, EMC-preferred type

Technical data

Spezial-PVC control cable with


oil resistant outer sheath adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51 and IEC 60227/74
deviation of conductor cross-sections
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 300/500 V
Test voltage
core/core 2 kV, 5 min
core/screen 2 kV, 5 min
Breakdown voltage min. 4000 V
Coupling resistance
at 30 MHz 250 Ohm/km
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Inner sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
compound type TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Oil resistant to DIN EN 60811-404

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
(H)05VV5-F (N)YSLY-JZ, confer page 37

Application

These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms but not suitable for open air. These are designed as control and connecting cables to machines, tool machineries, conveyor belts and
production lines.
These cables are not effected to the chemical influences. Cables for moist and wet rooms, specially used for machines in breweries, bottling plants
and car washing stations.
These cables may be allowed to move once installed provided that the cables are not mechanically stressed during movement.
The interconnection of parts of machines used for manufacturing purposes including machine tools where some degree of protection against
electromagnetic interference is required.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
13170
13171
13172
13173
13175
13178
13179
13180
13181
13182
13183
13185
13186
13187
13188

No.cores x
cross-sec.
mm
2x4
3G4
4G4
5G4
7G4
12 G 4
2x6
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10

Outer
Cop.
approx. mm weight
kg / km
12,8
124,0
13,8
178,0
14,9
234,0
16,3
284,0
19,5
321,0
23,5
581,0
14,2
176,0
15,2
245,0
16,5
316,0
18,3
442,0
21,7
530,0
18,8
367,0
20,7
549,0
22,7
604,0
27,8
820,0

Weight
approx.
kg / km
236,0
361,0
430,0
509,0
660,0
979,0
296,0
420,0
579,0
719,0
1031,0
655,0
894,0
927,0
1518,0

AWG-No.
12
12
12
12
12
12
10
10
10
10
10
8
8
8
8

Part no.
13190
13191
13192
13193
13196
13197
13198
13199
13189
13194
13195
13184

No.cores x
cross-sec.
mm
3 G 16
4 G 16
5 G 16
7 G 16
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50

Outer
Cop.
approx. mm weight
kg / km
23,0
653,0
25,2
807,0
27,8
940,0
33,9
1345,0
30,7
1169,0
34,1
1420,0
31,0
1250,0
34,1
1680,0
37,3
2020,0
35,7
1887,0
37,7
2370,0
42,7
2880,0

Weight
approx.
kg / km
993,0
1340,0
1626,0
2080,0
1692,0
1972,0
1704,0
2320,0
2780,0
2661,0
3194,0
4247,0

AWG-No.
6
6
6
6
4
4
2
2
2
1
1
1

Dimensions and specifications may be changed without prior notice. (RA01)

59

Flexible Control Cables / PVC Control Cables

JZ-600-Y-CY

flexible, number coded, 0,6/1kV, Cu screened meter marking,

EMC-preferred type

Technical data

Adapted to DIN VDE 0262


and DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of Special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Inner sheath of PVC
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour black (RAL 9005)
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
UV resistant
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
Further sizes are available on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-600, confer page 40

Application

Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines, for plant installations, air conditioning
and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without
tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation). Is not suitable to be used as direct burial- or as
underwater cable. The cores have been numbered in such a way that the numbers are easily identifiable, even if the cable has only been stripped back
a few cm. The core numbers have been underlined to avoid confusion. The earth core is located in the outer layer. The black, special PVC outer sheath
is resistant to the ultra violet radiation. Mainly used in South-European, Eastern and Arabian countries. Interference-free transmission of signals and
pulses is assured by the high degree of screening.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
11464
11465
11466
11467
11469
11472
11475
11478
11489
11490
11491
11492
11494
11498
11501
11504

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75

Outer
Cop.
approx. mm weight
kg / km
8,5
41,0
8,8
45,0
9,4
54,0
10,2
66,0
10,8
79,0
14,3
137,0
16,4
156,0
19,3
250,0
8,8
46,0
9,1
57,0
9,9
63,0
10,6
76,0
11,5
100,0
15,0
175,0
17,2
240,0
20,6
306,0

Weight
approx.
kg / km
129,0
150,0
170,0
199,0
235,0
320,0
428,0
503,0
143,0
155,0
190,0
228,0
323,0
410,0
560,0
730,0

AWG-No.
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19

Part no.
11516
11517
11518
11519
11521
11525
11528
11532
11546
11547
11548
11549
11551
11556
11559
11563

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5

Outer
Cop.
approx. mm weight
kg / km
9,2
54,0
9,8
64,0
10,4
76,0
11,4
89,0
12,3
114,0
15,9
186,0
18,2
284,0
22,0
387,0
10,4
64,0
10,8
82,0
11,5
99,0
13,0
123,0
14,2
148,0
18,4
274,0
21,3
386,0
25,4
531,0

Weight
approx.
kg / km
150,0
163,0
200,0
239,0
289,0
464,0
628,0
855,0
162,0
187,0
240,0
289,0
383,0
592,0
806,0
1241,0

AWG-No.
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
Continuation

60

Flexible Control Cables / PVC Control Cables

JZ-600-Y-CY

flexible, number coded, 0,6/1kV, Cu screened meter marking,

EMC-preferred type
Part no.
11574
11575
11576
11577
11578
11580
11582
11584
11590
11591
11592
11593
11594
11596
11597
11598
11599
11600
11601
11602
11603
11604
11605
11606
11607

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
2x4
3G4
4G4
5G4
7G4
12 G 4
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16

Outer
Cop.
approx. mm weight
kg / km
11,8
110,0
12,8
148,0
13,8
169,0
15,0
220,0
16,3
284,0
21,6
470,0
25,2
572,0
30,0
740,0
13,6
124,0
14,6
178,0
15,7
234,0
17,2
284,0
18,9
321,0
24,5
581,0
14,9
176,0
15,9
245,0
17,4
316,0
19,2
442,0
20,9
530,0
18,6
260,0
19,8
367,0
21,5
549,0
23,5
604,0
25,6
820,0
21,8
491,0

Weight
approx.
kg / km
272,0
298,0
345,0
427,0
561,0
857,0
1355,0
1995,0
306,0
391,0
527,0
700,0
920,0
1510,0
420,0
629,0
731,0
1105,0
1465,0
845,0
1125,0
1345,0
1635,0
2210,0
1150,0

AWG-No.
14
14
14
14
14
14
14
14
12
12
12
12
12
12
10
10
10
10
10
8
8
8
8
8
6

Part no.
11608
11609
11610
11611
11612
11613
11614
11615
11616
11617
11618
11619
11620
11621
11622
11623
11624
11625
11626
11627
11628
11629
13137
13147

No.cores x
cross-sec.
mm
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
3 G 120
4 G 120
4 G 150
4 G 185

Outer
Cop.
approx. mm weight
kg / km
23,4
653,0
25,7
807,0
28,5
940,0
31,4
1345,0
28,2
920,0
31,3
1169,0
34,5
1420,0
37,8
1921,0
31,2
1250,0
34,5
1680,0
38,0
2020,0
36,5
1887,0
40,5
2370,0
45,2
2880,0
41,8
2516,0
46,0
3257,0
50,4
4032,0
46,8
3086,0
51,3
4060,0
56,1
5244,0
51,8
4176,0
56,3
5231,0
64,4
7760,0
69,5
8104,0

Weight
approx.
kg / km
1395,0
1870,0
2720,0
3213,0
2465,0
2750,0
3490,0
4980,0
3230,0
4100,0
4950,0
4590,0
5780,0
7210,0
5610,0
7480,0
9390,0
8585,0
10220,0
13800,0
11105,0
13750,0
15990,0
18470,0

AWG-No.
6
6
6
6
4
4
4
4
2
2
2
1
1
1
2/0
2/0
2/0
3/0
3/0
3/0
4/0
4/0
300 kcmil
350 kcmil

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

61

Flexible Control Cables / PVC Control Cables

Y-CY-JB

flexible, Cu-screened, transparent, EMC-preferred type, meter marking

Technical data

Special-PVC control cable adapted


to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage
up to 1,5 mm U0/U 300/500 V
from 2,5 mm U0/U 450/750 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance
acc. to different cross-sections
0,5 up to 2,5 mm:
core/core approx. 150 nF/km
core/screen approx. 270 nF/km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors, bunch


stranded to DIN VDE 0295 cl.5,
BS 6360 cl.5 and IEC 60228 cl.5
Core insulation of special PVC
compound type Z 7225
Core identification to JB/OB colour code
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Inner sheath of PVC
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
Sheath colour transparent
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OB).
up to 5 cores and cunductor cross-section up
to 1,5 mm with VDE-Reg. No.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JB-500, confer page 42
JB-750, confer page 43

Application

For use as a data and control cable in machinery, computer systems etc. as well as a signal cable for electronics. The high level of screening ensures a
high degree of interference protection. The screening density assures disturbance-free transmission of all signals and impulses. The PVC-inner sheaths
of those cables raise the mechanical stress. The applied clear transparent PVC outer sheath accentuates the optical view of the tinned copper braid.
These cables are suitable for flexible use for medium mechanical stresses with free movements. The dense screening assures disturbance-free transmission
of all signals and impulses. An ideal disturbance-free control cable for the above application.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
16121
16122
16123
16124
16125
16126
16127
16128
16129
16130
16131
16132
16133
16134
16135
16136

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
2x1
3G1
4G1
5G1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5

Outer
Cop.
approx. mm weight
kg / km
7,0
41,0
7,3
45,0
7,9
54,0
8,4
66,0
7,7
46,0
8,0
57,0
8,5
63,0
9,3
76,0
8,0
54,0
8,3
64,0
9,0
76,0
9,7
89,0
8,6
64,0
9,2
82,0
9,8
99,0
10,8
123,0

Weight
approx.
kg / km
67,0
83,0
94,0
108,0
87,0
98,0
113,0
130,0
97,0
103,0
146,0
169,0
130,0
152,0
168,0
202,0

AWG-No.
20
20
20
20
19
19
19
19
18
18
18
18
16
16
16
16

Part no.
16137
16138
16139
16140
16141
16142
16143
16144
16145
16146
16147
16148
16149
16150
16151
16152

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
2x4
3G4
4G4
5G4
2x6
3G6
4G6
5G6
2 x 10
3 G 10
4 G 10
5 G 10

Outer
Cop.
approx. mm weight
kg / km
11,1
110,0
11,6
148,0
12,7
169,0
14,1
220,0
13,3
124,0
14,0
178,0
15,3
234,0
16,7
284,0
14,7
176,0
15,6
245,0
17,0
316,0
18,6
442,0
18,0
260,0
19,0
367,0
21,1
549,0
23,1
604,0

Weight
approx.
kg / km
180,0
216,0
267,0
347,0
302,0
340,0
410,0
502,0
350,0
450,0
559,0
702,0
500,0
750,0
1020,0
1115,0

AWG-No.
14
14
14
14
12
12
12
12
10
10
10
10
8
8
8
8
Continuation

62

Flexible Control Cables / PVC Control Cables

Y-CY-JB
Part no.
16153
16154
16469
16155
16470
16156

No.cores x
cross-sec.
mm
4 G 16
5 G 16
4 G 25
5 G 25
4 G 35
5 G 35

flexible, Cu-screened, transparent, EMC-preferred type, meter marking


Outer
Cop.
approx. mm weight
kg / km
25,3
807,0
28,0
940,0
31,1
1169,0
34,3
1420,0
33,9
1680,0
37,8
2020,0

Weight
approx.
kg / km
1380,0
1553,0
1890,0
2270,0
2390,0
2885,0

AWG-No.

Part no.
6
6
4
4
2
2

16471
16119
16472
16473
16474
16247
16319

No.cores x
cross-sec.
mm
4 G 50
5 G 50
4 G 70
4 G 95
4 G 120
4 G 150
4 G 185

Outer
Cop.
approx. mm weight
kg / km
40,1
2370,0
45,0
2880,0
46,0
3257,0
51,2
4060,0
56,3
5231,0
64,7
7760,0
69,5
8104,0

Weight
approx.
kg / km
3315,0
4150,0
4600,0
6060,0
7315,0
9340,0
11120,0

AWG-No.
1
1
2/0
3/0
4/0
300 kcmil
350 kcmil

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

63

Flexible Control Cables / PVC Control Cables

SY-JB

flexible, colour coded, with steel wire braiding, meter marking

Technical data

Special-PVC control cable adapted


to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -15Cto +80C
fixed installation -40C to +80C
Nominal voltage
up to 2,5 mm U0/U 300/500 V
from 4,0 mm U0/U 450/750 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 20x cable
fixed installation 6x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type Z 7225
Core identification to JB/OB colour code
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Inner sheath of special PVC
Galvanized steel wire screening
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour transparent
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OB).
up to 5 cores and conductor cross-section up
to 2,5 mm with VDE Reg.-No.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Please note the cleanroom qualification when
ordering.
screened analogue type:
SY-JZ, confer page 55

Application

SY-JB cables are used as measuring and control cables in tool machinery, plant installation, power stations and in data equipment. The braided screen
offers best possible protection against mechanical damage. The galvanized coating on the steel wire braiding not only helps protect against corrosion,
but also notably improves the soldering performance.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12200
12201
12202
12203
12204
12205
12206
12218
12219
12220
12221
12312
12222
12223
12313
12224
12234
12235
12236
12237
12238
12239
12240
12241
12242
12256
12257
12258
12259
12260
12261
12262
12263
12264
12265
12266

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
10 G 0,5
12 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
6 G 0,75
7 G 0,75
9 G 0,75
10 G 0,75
12 G 0,75
2x1
3G1
4G1
5G1
6G1
7G1
8G1
9G1
12 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
6 G 1,5
7 G 1,5
8 G 1,5
9 G 1,5
10 G 1,5
11 G 1,5
12 G 1,5

Outer
Cop.
approx. mm weight
kg / km
7,2
9,6
7,5
14,4
8,1
19,2
8,6
24,0
9,3
33,6
10,7
48,0
11,7
58,0
7,9
14,4
8,2
21,6
8,7
28,8
9,5
36,0
10,1
43,2
10,1
50,0
11,8
65,0
12,0
72,0
12,8
86,0
8,2
19,2
8,5
28,8
9,2
38,4
9,9
48,0
10,5
58,0
10,5
67,0
11,4
77,0
12,8
86,0
13,4
115,0
8,8
29,0
9,4
43,0
10,0
58,0
10,9
72,0
11,8
87,0
11,8
101,0
12,7
115,0
13,9
130,0
14,3
144,0
14,8
158,0
15,0
173,0

Weight
approx.
kg / km
80,0
92,0
102,0
119,0
157,0
205,0
218,0
98,0
103,0
122,0
142,0
180,0
185,0
249,0
252,0
292,0
112,0
132,0
143,0
166,0
220,0
227,0
277,0
295,0
340,0
129,0
149,0
185,0
205,0
255,0
285,0
340,0
347,0
418,0
430,0
444,0

AWG-No.
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16

Part no.
12277
12278
12279
12280
12281
12282
12291
12318
12292
12293
12294
12295
12296
12297
12298
12319
12299
12300
12301
12320
12302
12303
12304
12321
12305
12306
12322
12307
12308
12323
12309
12314
12324
12310
12315

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
2x4
3G4
4G4
5G4
7G4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70

Outer
Cop.
approx. mm weight
kg / km
10,2
48,0
10,9
72,0
11,6
96,0
12,9
120,0
14,2
168,0
17,7
288,0
13,6
77,0
14,3
115,0
15,4
154,0
16,9
192,0
18,4
269,0
15,6
173,0
17,0
230,0
18,6
288,0
20,6
403,0
19,2
288,0
21,1
384,0
23,3
480,0
25,4
672,0
23,0
461,0
25,5
614,0
28,2
768,0
30,8
1075,0
28,2
720,0
31,0
960,0
34,3
1200,0
31,0
1008,0
34,0
1344,0
38,0
1680,0
36,7
1440,0
40,4
1920,0
45,2
2400,0
42,3
2016,0
46,2
2688,0
50,5
3360,0

Weight
approx.
kg / km
185,0
248,0
290,0
347,0
420,0
660,0
330,0
375,0
428,0
504,0
640,0
543,0
571,0
671,0
845,0
735,0
943,0
1065,0
1551,0
1080,0
1360,0
1740,0
2166,0
1630,0
2020,0
2465,0
1932,0
2570,0
3185,0
2679,0
3513,0
4248,0
2790,0
4810,0
5880,0

AWG-No.
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
2
2
2
1
1
1
2/0
2/0
2/0
Continuation

64

Flexible Control Cables / PVC Control Cables

SY-JB
Part no.
12325
12311
12316

flexible, colour coded, with steel wire braiding, meter marking

No.cores x
cross-sec.
mm
3 G 95
4 G 95
5 G 95

Outer
Cop.
approx. mm weight
kg / km
47,2
2736,0
51,3
3648,0
56,3
4560,0

Weight
approx.
kg / km
4870,0
6360,0
8071,0

AWG-No.
3/0
3/0
3/0

Part no.
12326
12317
12328

No.cores x
cross-sec.
mm
3 G 120
4 G 120
4 G 150

Outer
Cop.
approx. mm weight
kg / km
51,9
3456,0
56,4
4608,0
64,4
5760,0

Weight
approx.
kg / km
6230,0
8170,0
9970,0

AWG-No.
4/0
4/0
300 kcmil

Dimensions and specifications may be changed without prior notice. (RA01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

65

PUR CONTROL CABLES

66

Flexible Control Cables / PUR Control Cables

JZ-500 PUR

tear and coolant resistant, meter marking

Technical data

Special-PUR control cable adapted to


DIN VDE 0285-525-1 / DIN EN 50525-1
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3/ DIN EN 50363-3
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special full-polyurethane
compound type TMPU to
DIN EN 50363-10-2
Sheath colour grey (RAL 7001)
also available in other colours
with meter marking

Properties

Resistant to
UV-Radiation, Oxygene, Ozone and
Hydrolysis, Microbes
Low adhesion, matt surface
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
JZ-500-FC-PUR, confer page 76

Application

JZ-500 PUR is an extremely robust control cable with high abrasion and tear resistant properties. Due to its high resistance coolant emulsions, it is
especially suited for use in the machine, tool making and plant industries as well as in the steel industry for difficult and problem areas. The high
flexibility of this cable type makes it quick and easy to install. Suitable for outdoor lying.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
23314
23315
23316
23317
23318
23319
23320
23321
23322
23323
23324
23325
23326
23327
23328
23329
23330
23331
23332
23333
23334
23335
23336
23337
23338
23339
23340
23341
23342
23343
23344
23345
23346
23347
23348
23349
23350
23351

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5
7 x 0,5
10 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
42 G 0,5
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
10 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
42 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
5x1
7G1

Outer
Cop.
approx. mm weight
kg / km
4,8
9,6
5,1
14,4
5,1
14,4
5,5
19,0
5,5
19,0
6,2
24,0
6,2
24,0
6,7
33,6
6,7
33,6
8,3
48,0
8,7
58,0
10,7
86,0
12,6
120,0
14,3
163,0
15,8
202,0
5,3
14,4
5,6
21,6
5,6
21,6
6,3
29,0
6,3
29,0
6,9
36,0
6,9
36,0
7,5
50,0
7,5
50,0
9,2
72,0
9,8
86,0
12,2
130,0
14,3
180,0
16,5
245,0
18,1
302,0
5,6
19,0
5,6
29,0
5,9
29,0
6,6
38,0
6,6
38,0
7,3
48,0
7,3
48,0
8,1
67,0

Weight
approx.
kg / km
45,0
55,0
55,0
65,0
65,0
75,0
75,0
90,0
90,0
120,0
135,0
205,0
270,0
380,0
415,0
44,0
53,0
53,0
64,0
64,0
76,0
76,0
96,0
96,0
140,0
170,0
260,0
282,0
475,0
600,0
53,0
63,0
63,0
75,0
75,0
89,0
89,0
115,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18

Part no.
23352
23353
23354
23355
23356
23357
23358
23359
23360
23361
23362
23363
23364
23365
23366
23367
23368
23369
23370
23371
23372
23373
23374
23375
23376
23377
23378
23379
23380
23381
23382
23383
23384
23385
23386
23387
23388

No.cores x
cross-sec.
mm
7x1
10 G 1
12 G 1
18 G 1
25 G 1
34 G 1
42 G 1
50 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
4 x 1,5
5 G 1,5
5 x 1,5
7 G 1,5
7 x 1,5
12 G 1,5
18 G 1,5
25 G 1,5
30 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10
7 G 10
4 G 16

Outer
Cop.
approx. mm weight
kg / km
8,1
67,0
9,8
96,0
10,4
115,0
12,9
173,0
15,4
240,0
17,7
326,0
19,5
403,0
21,3
480,0
6,4
29,0
6,8
43,0
6,8
43,0
7,4
58,0
7,4
58,0
8,3
72,0
8,3
72,0
9,2
101,0
9,2
101,0
11,8
173,0
14,6
259,0
17,4
360,0
18,6
410,0
7,8
48,0
8,3
72,0
9,2
96,0
10,1
120,0
11,2
168,0
14,8
288,0
10,9
154,0
12,1
192,0
13,2
269,0
13,0
230,0
14,5
288,0
16,2
403,0
16,5
384,0
18,3
480,0
20,2
672,0
20,1
614,0

Weight
approx.
kg / km
115,0
166,0
201,0
289,0
380,0
645,0
730,0
890,0
68,0
87,0
87,0
106,0
106,0
131,0
131,0
173,0
173,0
293,0
454,0
641,0
800,0
110,0
146,0
183,0
222,0
293,0
512,0
291,0
355,0
503,0
468,0
570,0
808,0
720,0
894,0
1295,0
1063,0

AWG-No.
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
12
12
12
10
10
10
8
8
8
6

Dimensions and specifications may be changed without prior notice. (RA02)

67

Flexible Control Cables / PUR Control Cables

PUR-JZ

tear and coolant resistant, increased oil resistant, meter marking

Technical data

Special-PUR control cable adapted to


DIN VDE 0285-525-1 / DIN EN 50525-1
Temperature range
flexing -20C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insualtion of oil resistant PVC
compound type TI2 adapted to
DIN VDE 0207-363-3 / DIN EN 50363-3,
for better sliding abilities
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special full-polyurethane
compound type TMPU to
DIN EN 50363-10-2
Sheath colour grey (RAL 7001)
also available in other colours on request
with meter marking

Properties

Resistant to
UV-Radiation, Oxygene, Ozone
Hydrolysis, Microbes
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
F-C-PUR-JZ, confer page 78,
Y-C-PUR-JZ, confer page 80

Application

PUR-JZ is an extremely robust control cable with high abrasion and tear resistant properties. With high-grade oil resistant PVC core insulation. Due
to its high resistance to mineral oils and especially to coolant emulsions, it is especially suited for use in the machine, tool making, plant construction
as well as in the steel industry for difficult and problem areas. For medium mechanical stress for flexible use with free movement without tensile stress
or forced movements in dry, damp and wet rooms and in open air. The high flexibility of this cable type makes it quick and easy to install.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22100
22101
22102
22103
22104
22105
22106
22107
22108
22109
22110
22111
22112
22113
22114
22115
22116
22117
22118
22119
22120
22121
22122
22123
22124
22125
22126
22127
22128
22129
22130
22131

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
8 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
18 G 0,5
21 G 0,5
25 G 0,5
30 G 0,5
34 G 0,5
42 G 0,5
50 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
8 G 0,75
10 G 0,75
12 G 0,75
14 G 0,75
18 G 0,75
21 G 0,75
25 G 0,75
30 G 0,75
34 G 0,75
42 G 0,75
50 G 0,75

Outer
Cop.
approx. mm weight
kg / km
4,8
9,6
5,1
14,4
5,5
19,0
6,2
24,0
6,7
33,6
7,4
38,0
8,3
48,0
8,7
58,0
9,5
67,0
10,7
86,0
11,3
96,0
12,6
120,0
13,5
144,0
14,3
163,0
15,8
202,0
17,5
240,0
5,3
14,4
5,6
21,6
6,3
29,0
6,9
36,0
7,5
50,0
8,3
58,0
9,2
72,0
9,8
86,0
10,6
101,0
12,2
130,0
12,7
151,0
14,3
180,0
15,3
216,0
16,5
245,0
18,1
302,0
19,8
360,0

Weight
approx.
kg / km
45,0
55,0
65,0
75,0
90,0
105,0
120,0
135,0
170,0
205,0
225,0
270,0
315,0
380,0
415,0
550,0
44,0
53,0
64,0
76,0
96,0
111,0
140,0
170,0
202,0
260,0
269,0
282,0
400,0
475,0
600,0
720,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19

Part no.
22132
22133
22134
22135
22136
22137
22138
22139
22140
22141
22142
22143
22144
22145
22146
22147
22148
22149
22150
22151
22152
22153
22154
22155
22156
22157
22158
22159
22160
22161
22162
22163

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
8G1
10 G 1
12 G 1
14 G 1
18 G 1
21 G 1
25 G 1
32 G 1
34 G 1
42 G 1
50 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
14 G 1,5
18 G 1,5
21 G 1,5
25 G 1,5
30 G 1,5
34 G 1,5
42 G 1,5
50 G 1,5

Outer
Cop.
approx. mm weight
kg / km
5,6
19,0
5,9
29,0
6,6
38,0
7,3
48,0
8,1
67,0
8,8
77,0
9,8
96,0
10,4
115,0
11,4
134,0
12,9
173,0
13,8
196,0
15,4
240,0
17,1
308,0
17,7
326,0
19,5
403,0
21,3
480,0
6,4
29,0
6,8
43,0
7,4
58,0
8,3
72,0
9,2
101,0
10,0
115,0
10,9
144,0
11,8
173,0
13,0
202,0
14,6
259,0
15,6
302,0
17,4
360,0
18,6
410,0
20,0
490,0
21,8
605,0
24,2
720,0

Weight
approx.
kg / km
53,0
63,0
75,0
89,0
115,0
131,0
166,0
201,0
230,0
289,0
306,0
380,0
620,0
645,0
730,0
890,0
68,0
87,0
106,0
131,0
173,0
199,0
245,0
293,0
347,0
454,0
534,0
641,0
800,0
945,0
1100,0
1250,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Continuation

68

Flexible Control Cables / PUR Control Cables

PUR-JZ
Part no.
22164
22165
22166
22167
22168
22169
22170
22171
22172
22173
22174
22175
22176
22177
22178
22179
22180

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
2x4
3G4
4G4
5G4
7G4
3G6
4G6
5G6
7G6

tear and coolant resistant, increased oil resistant, meter marking

Outer
Cop.
approx. mm weight
kg / km
7,8
48,0
8,3
72,0
9,2
96,0
10,1
120,0
11,2
168,0
14,8
288,0
18,2
432,0
21,6
600,0
9,2
77,0
9,8
115,0
10,9
154,0
12,1
192,0
13,2
269,0
11,9
173,0
13,0
230,0
14,5
288,0
16,2
403,0

Weight
approx.
kg / km
110,0
146,0
183,0
222,0
293,0
512,0
740,0
940,0
147,0
228,0
291,0
355,0
503,0
362,0
468,0
570,0
808,0

AWG-No.
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10

Part no.
22181
22182
22183
22184
22185
22186
22187
22188
22189
22190
22191
22192

No.cores x
cross-sec.
mm
3 G 10
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16
7 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95

Outer
Cop.
approx. mm weight
kg / km
14,9
288,0
16,5
384,0
18,3
480,0
20,2
672,0
20,1
614,0
22,6
768,0
24,8
1075,0
25,0
960,0
28,7
1344,0
34,1
1920,0
40,2
2688,0
46,0
3648,0

Weight
approx.
kg / km
555,0
720,0
894,0
1295,0
1063,0
1400,0
1800,0
1590,0
2200,0
2400,0
4400,0
6000,0

AWG-No.
8
8
8
8
6
6
6
4
2
1
2/0
3/0

Dimensions and specifications may be changed without prior notice. (RA02)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS
Cable Gland - HELUTOP HT-E

69

Flexible Control Cables / PUR Control Cables

PUR-ORANGE

high abrasion, coolant resistant, meter marking

Technical data

Special-PVC/PUR control cable


adapted to DIN VDE 0285-525-1 /
DIN EN 50525-1
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 adapted to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293-308
JZ/OZ-version: black cores with
continuous white numbering
JB/OB-version: coloured cores
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Inner sheath of PVC
guarantees easy cable stripping
Outer sheath of PUR
comapound type TMPU to
DIN EN 50363-10-2
Sheath colour orange (RAL 2003)
with meter marking

Properties

High flexibility at low temperature


High abrasion resistance
Resistant to
Oils and fats
Non-alcoholic fuels and kerosene
Atmospheric influences
UV-radiation
Oxygene and ozone
Microbes and rotting
Sea and waste water
Vibrations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ/OB).
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Robust control cable with an outstanding resistance to oil and abrasion. Suitable for use in tool making and machine industries, steel works, on building
sites and in the oil and coal industries. The cable can also be used for portable tools etc. To be recommended if the cable comes into contact with
chemical agents.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
JZ/OZ-version: cores numbered
Part no.

22001
22002
22003
22004
22005
22006
22007
22008
22009
22010
22015
22016
22017
22018
22019
22025
22026
22027
22028
22029
22033
22034
22035
22036
22037
22038
22039
22040
22041
22042
22043

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
2x1
3G1
4G1
5G1
7G1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
3G4
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10
4 G 16
5 G 16

Outer
Cop.
approx. mm weight
kg / km
6,4
14,4
6,8
21,6
7,3
28,8
8,2
36,0
9,2
50,0
7,2
19,2
7,6
29,0
8,0
38,0
8,8
48,0
10,0
67,0
7,8
29,0
8,3
43,0
9,0
58,0
9,7
72,0
11,2
101,0
9,2
48,0
9,6
72,0
11,0
96,0
12,0
120,0
13,7
168,0
11,8
115,0
13,2
154,0
14,8
192,0
16,4
269,0
15,4
230,0
17,0
288,0
20,8
403,0
20,8
384,0
22,6
480,0
23,0
614,0
27,4
768,0

Weight
approx.
kg / km
50,0
70,0
80,0
100,0
140,0
63,0
76,0
95,0
120,0
170,0
80,0
105,0
135,0
158,0
221,0
150,0
173,0
203,0
253,0
356,0
250,0
300,0
370,0
500,0
480,0
583,0
780,0
740,0
920,0
1100,0
1400,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA02)

70

19
19
19
19
19
18
18
18
18
18
16
16
16
16
16
14
14
14
14
14
12
12
12
12
10
10
10
8
8
6
6

JB/OB-version: cores colour coded


Part no.
22250
22251
22252
22253
22254
22255
22256
22257
22258
22259
22260
22261
22262
22263
22264
22265
22266
22267
22268
22269
22270
22271
22272
22273
22044
22045
22046

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
2x1
3G1
4G1
5G1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
4G4
5G4
4G6
5G6
4 G 10
5 G 10
4 G 16
5 G 16
4 G 25
5 G 25
4 G 35

Outer
Cop.
approx. mm weight
kg / km
6,4
14,4
6,8
21,6
7,3
28,8
8,2
36,0
7,2
19,2
7,6
29,0
8,0
38,0
8,8
48,0
7,8
29,0
8,3
43,0
9,0
58,0
9,7
72,0
9,2
48,0
9,6
72,0
11,0
96,0
12,0
120,0
13,2
154,0
14,8
192,0
15,4
230,0
17,0
288,0
20,8
384,0
22,6
480,0
23,0
614,0
27,4
768,0
30,0
960,0
32,2
1200,0
33,0
1344,0

Weight
approx.
kg / km
50,0
70,0
80,0
100,0
63,0
76,0
95,0
120,0
80,0
105,0
135,0
158,0
150,0
173,0
203,0
253,0
300,0
370,0
480,0
583,0
740,0
920,0
1100,0
1400,0
1600,0
2000,0
2100,0

AWG-No.
19
19
19
19
18
18
18
18
16
16
16
16
14
14
14
14
12
12
10
10
8
8
6
6
4
4
2

Flexible Control Cables / PUR Control Cables

PUR-YELLOW

PVC-inner sheath, high abrasion, coolant resistant, meter marking

Technical data

Special-PVC/PUR control cable


adapted to DIN VDE 0285-525-1 /
DIN EN 50525-1
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 adapted to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Inner sheath of PVC
guarantees easy cable stripping
Outer sheath of PUR
compound type TMPU to
DIN EN 50363-10-2
Sheath colour yellow (RAL 1021)
also available in other colours on request
with meter marking

Properties

High flexibility at low temperature


High abrasion resistance
Resistant to
Oils and fats
Non-alcoholic fuels and kerosene
Atmospheric influences
UV-radiation
Oxygene and ozone
Microbes and rotting
Sea and waste water
Vibrations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OB).
Art.no. 22212 = JB-version.
Art.no. 22220 = JZ-version.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Robust control cable with an outstanding resistance to oil and abrasion. Suitable for use in tool making and machine industries, steel works, on building
sites and in the oil and coal industries. The cable can also be used for portable tools. etc. To be recommended if the cable comes into contact with
chemical agents.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22200
22201
22202
22203
22204
22205
22206
22207
22208
22209
22210
22211

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
2x1
3G1
4G1
5G1
7G1
2 x 1,5
3 G 1,5

Outer
Cop.
approx. mm weight
kg / km
6,4
14,4
6,8
21,6
7,3
28,8
8,2
36,0
9,2
50,0
7,2
19,2
7,6
29,0
8,0
38,0
8,8
48,0
10,0
67,0
7,8
29,0
8,3
43,0

Weight
approx.
kg / km
50,0
70,0
80,0
100,0
140,0
63,0
76,0
95,0
120,0
170,0
80,0
105,0

AWG-No.
19
19
19
19
19
18
18
18
18
18
16
16

Part no.
22212
22220
22213
22214
22215
22216
22217
22218
22219
22221
22222
22233

No.cores x
cross-sec.
mm
4 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
4G4
5G4
4 G 35

Outer
Cop.
approx. mm weight
kg / km
9,0
58,0
9,7
58,0
11,2
72,0
9,2
101,0
9,6
48,0
11,0
72,0
12,0
96,0
13,7
120,0
9,0
168,0
14,6
153,6
14,8
192,0
33,0
1344,0

Weight
approx.
kg / km
135,0
135,0
158,0
221,0
150,0
173,0
203,0
253,0
356,0
310,0
370,0
2100,0

AWG-No.
16
16
16
16
14
14
14
14
14
12
12
2

Dimensions and specifications may be changed without prior notice. (RA02)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS
Cable Gland - HELUTOP HT-E

71

Flexible Control Cables / PUR Control Cables

H05BQ-F / H07BQ-F (NGMH11Y)

Technical data

Cable structure

EPR/PUR-insulated power cable acc. to


DIN VDE 0285-525-2-21 /
DIN EN 50525-2-21
Temperature range
flexing -40C to +80C
fixed installation -50C to +90C
Permissible operating temperature
at conductor +90C
Nominal voltage
H05BQ-F U0/U 300/500 V
H07BQ-F U0/U 450/750 V
Test voltage
H05BQ-F 2000 V
H07BQ-F 2500 V
Minimum bending radius
flexing 5x cable
fixed installation 3x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of rubber
compound type EI6 to
DIN VDE 0207-363-1 / DIN EN 50363-1
Core identification to DIN VDE 0293-308
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length (inner fill compound
permissible *)
Outer sheath of PUR
compound type TMPU to
DIN EN 50363-10-2
Sheath colour orange (RAL 2003)

Properties

Abrasion resistant
Notch resistant
Resistant to tearing and cutting
Resistant to
Oils, fats, Petrol
Water and weathering effects
Oxygene and ozone
UV-radiation, Hydrolysis and Microbial attack
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor
adapted to VDE
7G1,5 mm, 12G1,5 mm and
cross-section > 16 mm
designation 07BQ-F
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
*) Version with filler compound

Application

These cables can be used for medium mechanical loads in dry, damp or wet environments, e. g. for connecting agricultural and commercial equipment
and heaters provided there is no danger of contact with the hot parts or by radiation of heat. These robust and flexible cables are used for electrical
tools such as drills and hand-held circular saws, as well as for portable motors and machinery in agriculture, at building sites, docks and refrigeration
plants.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
H05BQ-F
Part no.
22050
22051
22052
22053
22054
22055
22056
22057

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
2x1
3G1
4G1
5G1

H07BQ-F
Part no.

*)

22058
22059
22060
22061
22062
22063
22064
22065
22066
22067
22072
22068
22069
22080
22073
22070
22071
22081

220958
220959
220960
220961
220962
220963
220964
220965
220966
220967
220972
220968
220969
220980
220973
220970
220971
220981

Outer
Cop.
min. - max.
weight
mm
kg / km
5,7 - 7,4
14,4
6,2 - 8,1
21,6
6,8 - 8,8
29,0
7,6 - 9,9
36,0
6,1 - 8,0
19,2
6,5 - 8,5
29,0
7,1 - 9,3
38,4
8,0 - 10,3
48,0

No.cores x
cross-sec.
mm
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
2x4
3G4
4G4
5G4
2x6
3G6
4G6
5G6

Weight
approx.
kg / km
52,0
63,0
80,0
96,0
59,0
71,0
89,0
112,0

Outer
Cop.
min. - max. weight
mm
kg / km
7,6 - 9,8
29,0
8,0 - 10,4
43,0
9,0 - 11,6
58,0
9,8 - 12,7
72,0
12,2 - 15,1
101,0
15,0 - 18,4
173,0
9,0 - 11,6
48,0
9,6 - 12,4
72,0
10,7 - 13,8
96,0
11,9 - 16,3
120,0
10,6 - 13,7
77,0
11,3 - 14,5
115,0
12,7 - 16,2
154,0
14,1 - 17,9
192,0
11,8 - 15,1
115,0
12,8 - 16,3
173,0
14,2 - 18,1
230,0
15,7 - 20,0
288,0

Weight
approx.
kg / km
92,0
109,0
145,0
169,0
230,0
398,0
121,0
164,0
207,0
262,0
194,0
224,0
327,0
415,0
311,0
310,0
496,0
586,0

19
19
19
19
18
18
18
18
AWG-No.

Dimensions and specifications may be changed without prior notice. (RA02)

72

H07BQ-F

AWG-No.

16
16
16
16
16
16
14
14
14
14
12
12
12
12
10
10
10
10

Part no.

*)

22074
22076
22078
22082
22075
22077
22079
22083
22828
22829
22830
22831
22832
22833
22835
22836
22837
22838
22839
22840
22841
22842
22843

220974
220976
220978
220982
220975
220977
220979
220983
228928
228929
228930
228931
228932
228933
228935
228936
228937
228938
228939
228940
228941
228942
228943

No.cores x
cross-sec.
mm
2 x 10
3 G 10
4 G 10
5 G 10
2 x 16
3 G 16
4 G 16
5 G 16
4 G 25
5 G 25
4 G 35
5 G 35
4 G 50
5 G 50
4 G 70
5 G 70
4 G 95
5 G 95
4 G 120
5 G 120
4 G 150
5 G 185
4 G 240

Outer
min. - max.
mm
15,6 - 19,9
16,8 - 21,4
18,6 - 23,6
20,4 - 25,9
17,9 - 22,8
19,5 - 24,7
21,3 - 27,0
23,7 - 30,0
26,7 - 32,6
29,6 - 36,1
31,3 - 38,2
34,5 - 42,0
34,9 - 42,6
38,6 - 47,0
38,9 - 47,3
43,0 - 52,3
44,9 - 54,6
49,7 - 60,4
47,9 - 58,2
53,1 - 64,5
53,5 - 65,0
65,6 - 79,6
68,1 - 82,6

Cop.
weight
kg / km
192,0
288,0
384,0
480,0
307,0
461,0
614,0
768,0
960,0
1220,0
1344,0
1680,0
1920,0
2400,0
2688,0
3368,0
3648,0
4560,0
4608,0
5760,0
5760,0
7104,0
9216,0

Weight
approx.
kg / km
428,0
640,0
738,0
968,0
600,0
758,0
1187,0
1475,0
1550,0
1920,0
2120,0
2600,0
2920,0
3700,0
3900,0
5020,0
5150,0
6520,0
6550,0
8050,0
7950,0
9350,0
12200,0

AWG-No.
8
8
8
8
6
6
6
6
4
4
2
2
1
1
2/0
2/0
3/0
3/0
4/0
4/0
300 kcmil
350 kcmil
500 kcmil

Flexible Control Cables / PUR Control Cables

UNIPUR flexible at low temperature, with customer markings, halogen-free,


wear resistant, robust, meter marking

Technical data

Spezial TPE/PUR connecting cable


adapted to DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
Temperature range
flexing -40C to +90C
Nominal voltage
up to 1 mm U0/U 300/500 V
from 1,5 mm U0/U 450/750 V
Test voltage 3000 V
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of termoplastic
elastomere (TPE)
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Outer sheath of PUR
compound type TMPU adapted
to DIN EN 50363-10-2
Sheath colour by request
with meter marking

Properties

Abrasion resistant, Notch resistant


Resistant to tearing and cutting
Good flexibility at low temperatures down
to -40C
Resistant to
Oils and fats
Water and weathering effects
Ozone and oxygen
UV-radiation
Hydrolysis
Microbial attack
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OB).
Please add the individual part no.
for order with the identification
colour code:
0 = approx.RAL 5015 blue
1 = approx.RAL 6018 green
2 = approx.RAL 8003 brown
3 = approx.RAL 1021 yellow*
4 = approx.RAL 3000 red
5 = approx.RAL 2003 orange
6 = approx.RAL 4005 violet
7 = approx.RAL 7001/7032 grey
Further colours on request.
*with yellow outer sheath as storage types
VDE-Reg.No. cable with 2-7 cores
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
UNIPUR-CP, confer page 82

Application

These robust and flexible cables are used for electrical tools such as drills, hand-held circular saws, and garden equipment as well as for portable
motors and machinery in agriculture, at building sites, for hobbies, docks and refrigeration plants.
Extremely good mechanical characteristies e. g. compressive load, good abrasion and near-resistant.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
1812x
1813x
1814x
1815x
1816x
1817x
1818x
1819x
1820x
1821x

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
41 G 0,5

Outer
Cop.
approx. mm weight
kg / km
5,8
9,6
6,1
14,4
6,7
19,0
7,5
24,0
9,0
33,6
10,7
58,0
13,0
86,0
15,6
120,0
17,9
163,0
19,6
197,0

Weight
approx.
kg / km
40,0
47,0
57,0
65,0
94,0
150,0
208,0
276,0
393,0
460,0

AWG-No.
20
20
20
20
20
20
20
20
20
20

Part no.
1822x
1823x
1824x
1825x
1826x
1827x
1828x
1829x
1830x
1831x
1832x

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
6 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
41 G 0,75

Outer
Cop.
approx. mm weight
kg / km
6,3
14,0
6,9
21,6
7,5
28,8
8,3
36,0
9,0
43,0
9,8
50,0
11,6
86,0
14,1
130,0
17,0
180,0
19,5
245,0
21,2
296,0

Weight
approx.
kg / km
52,0
62,0
80,0
94,0
111,0
160,0
191,0
267,0
376,0
506,0
596,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
Continuation

73

Flexible Control Cables / PUR Control Cables

UNIPUR flexible at low temperature, with customer markings, halogen-free,


wear resistant, robust, meter marking

Part no.
1833x
1834x
1835x
1836x
1837x
1838x
1839x
1840x
1841x
1842x
1843x
1844x
1845x
1846x
1847x
1848x
1849x
1850x
1851x
1852x
1853x
1854x

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
6G1
7G1
12 G 1
18 G 1
25 G 1
34 G 1
41 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
6 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5

Outer
Cop.
approx. mm weight
kg / km
6,8
19,2
7,2
29,0
7,8
38,0
8,8
48,0
9,7
58,0
10,6
67,0
12,6
115,0
15,3
173,0
18,3
240,0
21,0
326,0
22,9
394,0
8,3
29,0
8,8
43,0
9,7
58,0
10,7
72,0
11,8
86,0
12,9
101,0
15,5
173,0
18,7
259,0
22,9
360,0
25,9
490,0
28,3
590,0

Weight
approx.
kg / km
59,0
70,0
87,0
100,0
131,0
182,0
230,0
325,0
476,0
616,0
724,0
92,0
108,0
144,0
168,0
201,0
230,0
306,0
464,0
641,0
857,0
1010,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16

Dimensions and specifications may be changed without prior notice. (RA02)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS
Cable Gland - HELUTOP HT-E

74

Part no.
1855x
1856x
1857x
1858x
1859x
1860x
1861x
1862x
1863x
1864x
1865x
1866x
1867x
1868x
1869x
1870x
1871x
1872x
1873x
1874x
1875x
1876x

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
2x4
3G4
4G4
5G4
7G4
2x6
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
3 G 16
4 G 16
5 G 16

Outer
Cop.
approx. mm weight
kg / km
9,9
48,0
10,5
72,0
11,6
96,0
13,0
120,0
15,5
168,0
19,2
288,0
11,5
77,0
12,2
115,0
13,5
154,0
15,0
192,0
18,3
268,0
13,1
115,0
14,1
173,0
15,6
230,0
17,3
288,0
21,0
403,0
18,0
288,0
20,1
384,0
22,2
480,0
23,4
461,0
25,5
614,0
28,3
768,0

Weight
approx.
kg / km
120,0
148,0
184,0
224,0
301,0
489,0
149,0
240,0
297,0
360,0
540,0
240,0
370,0
472,0
581,0
698,0
560,0
718,0
896,0
940,0
1068,0
1810,0

AWG-No.
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
10
8
8
8
6
6
6

Flexible Control Cables / PUR Control Cables

PUR-750

halogen-free, meter marking

Technical data

Special-PUR control cable adapted


to DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
Temperature range
flexing -40C to +80C
(up to +100C for short periods)
Nominal voltage
up to 1 mm U0/U 300/500 V
from 1,5 mm U0/U 450/750 V
Test voltage
up to 1 mm 2000 V
from 1,5 mm 2500 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation PUR
Core identification to DIN VDE 0293-308
- for 2 cores, BN, BU
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of halogen-free PUR
Sheath colour orange (RAL 2004)
with meter marking

Properties

High flexibility at low temperature


Usable for foodstuffs
High abrasion resistance
Resistant to
Oils and fats
Non-alcoholic fuels and kerosene
Atmospheric influences, UV-radiation
Oxygene and ozone
Microbes and rotting
Sea and waste water
vibrations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Especially suited for installation in all areas demanding good performance under extreme conditions. These cable types have been successfully in use
in areas such as steel works, heating and air-conditioning systems, in machinery and industrial plant equipment and on building sites etc.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
49700
49701
49702
49703
49704
49705
49706
49707
49708
49709
49710
49711
49712
49713
49714
49715
49716
49717
49718
49719
49720
49721
49722
49723
49724
49725
49726
49727
49728
49729
49730
49731
49732
49733
49734
49735
49736
49737
49738

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
2x1
3G1
4G1
5G1
6G1
7G1
8G1
10 G 1
12 G 1
16 G 1
18 G 1
20 G 1
25 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
16 G 2,5

Outer
Cop.
approx. mm weight
kg / km
6,3
15,0
6,8
22,0
7,4
29,0
8,3
36,0
9,7
50,0
12,1
86,0
14,2
130,0
17,6
180,0
6,8
20,0
7,2
29,0
7,8
38,0
8,8
48,0
9,5
58,0
10,4
67,0
11,4
77,0
12,8
96,0
12,8
115,0
14,4
154,0
15,3
173,0
16,4
192,0
18,8
240,0
8,2
29,0
8,7
43,0
9,7
58,0
10,6
72,0
12,8
101,0
15,8
150,0
15,8
172,0
17,9
230,0
18,8
259,0
20,0
300,0
23,5
360,0
9,8
48,0
10,5
72,0
11,6
96,0
13,0
120,0
15,5
168,0
19,3
288,0
21,6
394,0

Weight
approx.
kg / km
44,0
55,0
70,0
91,0
130,0
192,0
290,0
405,0
50,0
65,0
87,0
106,0
135,0
160,0
185,0
210,0
240,0
310,0
353,0
390,0
495,0
70,0
95,0
120,0
164,0
210,0
290,0
340,0
440,0
508,0
560,0
722,0
110,0
150,0
180,0
240,0
340,0
520,0
680,0

AWG-No.
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14

Part no.
49739
49740
49741
49742
49743
49744
49745
49746
49747
49748
49749
49750
49751
49752
49753
49754
49755
49756
49757
49758
49759
49760
49761
49918
49762
49763

No.cores x
cross-sec.
mm
18 G 2,5
20 G 2,5
25 G 2,5
3G4
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16
4 G 25
5 G 25
4 G 35
5 G 35
4 G 50
5 G 50
4 G 70
5 G 70
4 G 95
5 G 95
4 G 120

Outer
Cop.
approx. mm weight
kg / km
23,0
432,0
24,4
480,0
28,5
600,0
12,2
115,0
13,4
154,0
15,1
192,0
18,2
269,0
15,8
230,0
17,3
288,0
21,0
403,0
20,4
384,0
22,5
480,0
26,6
672,0
23,3
614,0
25,9
768,0
27,3
960,0
30,4
1200,0
31,0
1344,0
34,8
1680,0
36,8
1920,0
41,2
2400,0
43,2
2688,0
48,2
3660,0
48,7
3648,0
54,5
4560,0
54,9
4610,0

Weight
approx.
kg / km
778,0
860,0
1083,0
220,0
280,0
350,0
470,0
400,0
500,0
700,0
640,0
800,0
1180,0
920,0
1180,0
1400,0
1740,0
1870,0
2320,0
2700,0
3300,0
3700,0
4900,0
4850,0
6000,0
6005,0

AWG-No.
14
14
14
12
12
12
12
10
10
10
8
8
8
6
6
4
4
2
2
1
1
2/0
2/0
3/0
3/0
4/0

Dimensions and specifications may be changed without prior notice. (RA02)

75

Flexible Control Cables / PUR Control Cables

JZ-500-FC-PUR EMC-preferred type, tear and coolant resistant, screened, without


inner sheath, meter marking

Technical data

Special-PUR control cable adapted to


DIN VDE 0285-525-1 / DIN EN 50525-1
Temperature range
flexing -10C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Separating foil
Tinned copper braided screen,
approx. 85% coverage
Core wrapping of fleece
guarantees easy cable stripping
Outer sheath from special full polyurethane
compound type TMPU to
DIN EN 50363-10-2
Sheath colour grey (RAL 7001)
also available in other colours on request
with meter marking

Properties

Resistant to
UV-radiation, Oxygen, Ozone,Hydrolyse
and Microbes
Low adhesion, matt surface
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-500-PUR, confer page 67

Application

Extremely robust cable noted for its good abrasion resistance and notch resistance. Due to its resistance to coolant emulsions, this cable is well suited
for use in mechanical engineering, tool making, and systems engineering, and in steel mills and rolling mills in particularly critical areas. Good flexibility
means that installation is quick and easy. Suitable for medium mechanical stresses with free movement without tensile stress or forced movements in
dry, moist and wet rooms, and in open air (fixed installation). The dense screening assures interference-free transmission of all signals and impulses.
An ideal interference-free control cable for the above applications.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
23414
23415
23416
23417
23418
23419
23420
23421
23422
23423
23424
23425
23426
23427
23428

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5
7 x 0,5
10 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
42 G 0,5

Outer
Cop.
approx. mm weight
kg / km
5,7
35,0
5,9
42,0
5,9
42,0
6,4
47,0
6,4
47,0
6,9
56,0
6,9
56,0
7,6
69,0
7,6
69,0
9,6
94,0
9,7
108,0
11,5
145,0
13,7
240,0
15,5
312,0
16,9
355,0

Weight
approx.
kg / km
47,0
57,0
57,0
60,0
60,0
75,0
75,0
97,0
97,0
133,0
158,0
218,0
315,0
420,0
487,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
23429
23430
23431
23432
23433
23435
23434
23437
23436
23438
23439
23440
23441
23442
23443

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 x 0,75
5 G 0,75
7 x 0,75
7 G 0,75
10 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
42 G 0,75

Outer
Cop.
approx. mm weight
kg / km
6,1
40,0
6,3
52,0
6,3
52,0
6,8
60,0
6,8
60,0
7,4
71,0
7,4
71,0
8,2
91,0
8,2
91,0
10,3
137,0
10,5
142,0
12,7
212,0
15,0
281,0
17,2
345,0
18,8
407,0

Weight
approx.
kg / km
60,0
67,0
67,0
76,0
76,0
92,0
92,0
131,0
131,0
180,0
204,0
290,0
413,0
492,0
624,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
Continuation

76

Flexible Control Cables / PUR Control Cables

JZ-500-FC-PUR EMC-preferred type, tear and coolant resistant, screened, without


inner sheath, meter marking

Part no.
23444
23445
23446
23447
23448
23449
23450
23451
23452
23453
23454
23455
23456
23457
23458
23459
23460
23461
23462
23463
23464
23465
23466
23467
23468
23469
23470
23471
23472

No.cores x
cross-sec.
mm
2x1
3G1
3x1
4G1
4x1
5G1
5x1
7G1
7x1
10 G 1
12 G 1
18 G 1
25 G 1
34 G 1
42 G 1
50 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
4 x 1,5
5 G 1,5
5 x 1,5
7 G 1,5
7 x 1,5
12 G 1,5
18 G 1,5
25 G 1,5
30 G 1,5

Outer
Cop.
approx. mm weight
kg / km
6,4
50,0
6,7
60,0
6,7
60,0
7,2
71,0
7,2
71,0
8,0
88,0
8,0
88,0
8,7
111,0
8,7
111,0
11,2
150,0
11,4
184,0
13,6
260,0
16,2
349,0
18,5
486,0
20,2
545,0
22,0
625,0
7,0
63,0
7,4
80,0
7,4
80,0
8,1
97,0
8,1
97,0
9,0
119,0
9,0
119,0
9,8
147,0
9,8
147,0
12,8
267,0
15,6
374,0
18,4
526,0
19,6
555,0

Weight
approx.
kg / km
66,0
82,0
82,0
100,0
100,0
128,0
128,0
157,0
157,0
230,0
262,0
381,0
535,0
740,0
867,0
1027,0
87,0
102,0
102,0
127,0
127,0
159,0
159,0
207,0
207,0
340,0
480,0
704,0
817,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16

Part no.
23473
23474
23475
23476
23477
23478
23479
23480
23481
23482
23483
23484
23485
23486
23487
23488

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10
7 G 10
4 G 16

Outer
Cop.
approx. mm weight
kg / km
8,4
96,0
8,8
144,0
9,8
148,0
10,8
181,0
11,9
255,0
15,8
441,0
11,6
230,0
12,9
273,0
14,2
316,0
13,8
305,0
15,4
439,0
17,0
505,0
17,2
535,0
19,1
592,0
21,2
810,0
20,3
740,0

Weight
approx.
kg / km
131,0
168,0
194,0
222,0
345,0
570,0
310,0
386,0
498,0
414,0
510,0
673,0
591,0
768,0
976,0
1196,0

AWG-No.
14
14
14
14
14
14
12
12
12
10
10
10
8
8
8
6

Dimensions and specifications may be changed without prior notice. (RA02)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS
Cable Gland - HELUTOP HT-E

77

Flexible Control Cables / PUR Control Cables

F-C-PUR-JZ tear and coolant resistant, Cu-screened, without inner sheath, increased
oil resistant, EMC-preferred type, meter marking

Technical data

Special-PUR control cable adapted to


DIN VDE 0285-525-1 / DIN EN 50525-1
Temperature range
flexing -20C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of oil resistant PVC
compound type TI2 adapted to
DIN VDE 0207-363-3 / DIN EN 50363-3
for better sliding abilities
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Separating foil
Tinned copper braided screen,
approx. 85% coverage
Core wrapping of fleece
guarantees easy cable stripping
Outer sheath of special full-polyurethane
compound type TMPU to
DIN EN 50363-10-2
Sheath colour grey (RAL 7001)
also available in other colours on request
with meter marking

Properties

Resistant to
UV-Radiation
Oxygene
Ozone
Hydrolysis
Microbes
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
PUR-JZ, confer page 68

Application

Extremely robust control cable characterised by high abrasion and notch resistance properties. Used for critical areas in such applications as machinery,
tooling and plant construction, in rolling mills and steel works because of the resistance to mineral oils and to coolant emulsions in particular. Rapid
and safe installation assured by the good flexibility of the cable. Suitable for outdoor installation.
An interference-free transmission of signals and pulses is assured by the high screening density. The ideal interference-protected control cable for
such applications as given above.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
21200
21201
21202
21203
21205
21207
21208
21209
21211
21213
21215
21217
21220
21221
21224

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
18 G 0,5
21 G 0,5
25 G 0,5
30 G 0,5
36 G 0,5
40 G 0,5
50 G 0,5

Outer
Cop.
approx. mm weight
kg / km
5,7
35,0
5,9
42,0
6,4
47,0
6,9
56,0
7,6
69,0
9,6
94,0
9,7
108,0
10,2
116,0
11,5
145,0
12,3
188,0
13,7
240,0
14,4
295,0
15,6
318,0
16,4
343,0
18,5
406,0

Weight
approx.
kg / km
44,0
56,0
60,0
75,0
97,0
133,0
158,0
190,0
218,0
252,0
315,0
362,0
447,0
475,0
572,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
21227
21228
21229
21230
21232
21234
21235
21236
21238
21240
21242
21245
21249
21251

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
10 G 0,75
12 G 0,75
14 G 0,75
18 G 0,75
21 G 0,75
25 G 0,75
32 G 0,75
41 G 0,75
50 G 0,75

Outer
Cop.
approx. mm weight
kg / km
6,1
40,0
6,3
52,0
6,8
60,0
7,4
71,0
8,2
91,0
10,3
137,0
10,5
142,0
11,3
180,0
12,7
212,0
13,6
246,0
15,0
281,0
16,7
342,0
18,2
400,0
20,3
461,0

Weight
approx.
kg / km
60,0
67,0
76,0
92,0
131,0
180,0
204,0
226,0
290,0
376,0
413,0
485,0
611,0
775,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
19
19
Continuation

78

Flexible Control Cables / PUR Control Cables

F-C-PUR-JZ tear and coolant resistant, Cu-screened, without inner sheath, increased

oil resistant, EMC-preferred type, meter marking


Part no.
21253
21254
21255
21256
21257
21258
21259
21261
21262
21263
21264
21265
21267
21268
21273
21276
21278
21280
21281
21282
21283
21285
21286
21287
21288

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
6G1
7G1
8G1
10 G 1
12 G 1
14 G 1
16 G 1
18 G 1
21 G 1
25 G 1
34 G 1
41 G 1
50 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5

Outer
Cop.
approx. mm weight
kg / km
6,4
50,0
6,7
60,0
7,2
71,0
8,0
88,0
8,7
97,0
8,7
111,0
9,6
127,0
11,2
150,0
11,4
184,0
12,0
196,0
12,8
209,0
13,6
260,0
14,3
319,0
16,2
349,0
18,5
486,0
19,5
531,0
22,0
625,0
7,0
63,0
7,4
80,0
8,1
97,0
9,0
119,0
9,8
147,0
10,8
170,0
12,6
193,0
12,8
267,0

Weight
approx.
kg / km
66,0
82,0
100,0
128,0
145,0
157,0
198,0
230,0
262,0
302,0
345,0
381,0
480,0
535,0
740,0
855,0
1027,0
87,0
102,0
127,0
159,0
207,0
245,0
313,0
340,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16

Part no.
21290
21291
21292
21295
21296
21297
21298
21299
21300
21301
21302
21303
21304
21305
21306
21313
21314
21315
21316
21317
21319
21320
21321
21322

No.cores x
cross-sec.
mm
14 G 1,5
16 G 1,5
18 G 1,5
21 G 1,5
25 G 1,5
34 G 1,5
42 G 1,5
50 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
10 G 2,5
12 G 2,5
2x4
3G4
4G4
5G4
7G4
3G6
4G6
5G6
7G6

Outer
Cop.
approx. mm weight
kg / km
13,5
283,0
14,6
315,0
15,6
374,0
16,6
425,0
18,5
526,0
21,2
629,0
22,2
819,0
25,0
885,0
8,4
96,0
8,8
144,0
9,8
148,0
10,8
181,0
11,9
255,0
15,5
340,0
15,8
441,0
10,0
120,0
10,6
174,0
11,6
230,0
12,8
273,0
14,2
316,0
12,5
240,0
13,8
305,0
15,4
439,0
17,0
505,0

Weight
approx.
kg / km
384,0
425,0
480,0
563,0
704,0
870,0
1040,0
1292,0
131,0
168,0
194,0
222,0
345,0
462,0
570,0
187,0
243,0
310,0
386,0
498,0
333,0
414,0
510,0
673,0

AWG-No.
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10

Dimensions and specifications may be changed without prior notice. (RA02)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

79

Flexible Control Cables / PUR Control Cables

Y-C-PUR-JZ tear and coolant resistant, Cu-screened, with inner sheath, increased

oil resistant, EMC-preferred type, meter marking

Technical data

Special-PUR sheathed multicore cable


adapted to DIN VDE 0285-525-1 /
DIN EN 50525-1
Temperature range
flexing -20C to +80C
fixed installation -40C to +80C
Nominal voltage
up to 2,5 mm U0/U 300/500 V
from 4 mm U0/U 450/750 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Outer sheath of oil resistant PVC
compound type TI2 adapted to
DIN VDE 0207-363-3 / DIN EN 50363-3
for better sliding abilities
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Inner sheath of oil resistant PVC
Tinned copper braided screen,
approx. 85% coverage
Core wrapping of fleece
guarantees easy cable stripping
Outer sheath of special full-polyurethane
compound type TMPU to
DIN EN 50363-10-2
Sheath colour grey (RAL 7001)
with meter marking

Properties

Resistant to
UV-Radiation
Oxygene
Ozone
Hydrolysis
Microbes
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
PUR-JZ, confer page 68

Application

Extremely robust control cable characterised by high abrasion and notch resistance properties. Used for critical areas in such applications as machinery,
tooling and plant construction, in rolling mills and steel works because of the resistance to mineral oils and to coolant emulsions in particular. The
mechanical strength of the cable is increased by the additional oil-resistant inner sheath. The ideal interference-protected control cable for such
applications as given above. Suitable for outdoor installation.
These screened cables are particularly suitable for the interference-free transmission in instrumentation and control engineering applications
(electromagnetic compatibillity).
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
21400
21401
21402
21403
21405
21407
21408
21409
21411
21413
21415
21416
21419
21420
21421

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
18 G 0,5
21 G 0,5
25 G 0,5
30 G 0,5
36 G 0,5
40 G 0,5
50 G 0,5

Outer
Cop.
approx. mm weight
kg / km
7,0
41,0
7,3
45,0
7,9
54,0
8,4
66,0
9,1
79,0
10,7
107,0
11,5
137,0
12,2
142,0
13,5
156,0
14,2
189,0
15,7
250,0
16,2
297,0
17,7
320,0
18,4
345,0
20,7
407,0

Weight
approx.
kg / km
68,0
84,0
95,0
107,0
135,0
170,0
195,0
222,0
278,0
330,0
406,0
520,0
587,0
655,0
742,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
21425
21426
21427
21428
21430
21432
21433
21434
21436
21438
21440
21443
21446
21447

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
10 G 0,75
12 G 0,75
14 G 0,75
18 G 0,75
21 G 0,75
25 G 0,75
32 G 0,75
41 G 0,75
50 G 0,75

Outer
Cop.
approx. mm weight
kg / km
7,7
46,0
8,0
57,0
8,5
63,0
9,3
76,0
9,9
100,0
11,8
140,0
12,7
175,0
13,3
190,0
14,9
240,0
15,4
274,0
17,5
306,0
18,9
349,0
21,0
403,0
23,1
470,0

Weight
approx.
kg / km
88,0
98,0
112,0
130,0
185,0
270,0
294,0
317,0
357,0
455,0
510,0
688,0
951,0
1100,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
19
19
Continuation

80

Flexible Control Cables / PUR Control Cables

Y-C-PUR-JZ tear and coolant resistant, Cu-screened, with inner sheath, increased

oil resistant, EMC-preferred type, meter marking


Part no.
21451
21452
21453
21454
21456
21457
21458
21459
21460
21461
21462
21463
21465
21468
21469
21470
21474
21475
21476
21477
21479
21480
21481
21482
21483
21484
21485
21487
21489
21492
21494
21495
21499
21500
21501
21502
21503
21504

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
8G1
10 G 1
12 G 1
14 G 1
16 G 1
18 G 1
20 G 1
25 G 1
34 G 1
41 G 1
50 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
14 G 1,5
16 G 1,5
18 G 1,5
21 G 1,5
25 G 1,5
34 G 1,5
42 G 1,5
50 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5

Outer
Cop.
approx. mm weight
kg / km
8,0
54,0
8,3
64,0
9,0
76,0
9,7
89,0
10,3
114,0
11,2
130,0
12,6
156,0
13,3
186,0
14,1
198,0
14,8
214,0
15,6
284,0
16,4
325,0
18,5
387,0
20,9
500,0
21,5
578,0
24,8
681,0
8,6
64,0
9,2
82,0
9,8
99,0
10,8
123,0
11,7
148,0
12,6
172,0
14,2
198,0
14,9
274,0
15,8
294,0
16,7
318,0
17,4
386,0
18,5
447,0
20,8
531,0
23,2
671,0
25,0
890,0
27,4
997,0
10,1
110,0
10,8
148,0
11,5
169,0
12,8
220,0
14,0
284,0
17,9
470,0

Weight
approx.
kg / km
98,0
102,0
145,0
170,0
220,0
270,0
330,0
350,0
402,0
420,0
515,0
545,0
690,0
912,0
1070,0
1318,0
130,0
152,0
167,0
203,0
305,0
335,0
422,0
435,0
480,0
525,0
642,0
722,0
803,0
1068,0
1370,0
1677,0
180,0
215,0
268,0
349,0
406,0
720,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14

Part no.
21507
21508
21509
21510
21511
21512
21513
21514
21515
21516
21517
21518
21519
21521
21522
21524
21525
21526
21527
21528
21529
21530
21531
21532
21533
21534

No.cores x
cross-sec.
mm
2x4
3G4
4G4
5G4
7G4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16
4 G 25
5 G 25
4 G 35
5 G 35
4 G 50
5 G 50
4 G 70
5 G 70
4 G 95
5 G 95
4 G 120

Outer
Cop.
approx. mm weight
kg / km
13,3
124,0
14,0
178,0
15,3
234,0
16,7
284,0
18,4
321,0
15,6
245,0
17,0
316,0
18,6
442,0
20,4
530,0
19,0
367,0
21,1
549,0
23,1
604,0
25,6
820,0
25,3
807,0
28,0
940,0
31,1
1169,0
34,3
1420,0
33,9
1680,0
37,8
2020,0
40,1
2370,0
45,0
2880,0
46,0
3257,0
50,6
4032,0
51,2
4060,0
56,5
5244,0
56,3
5231,0

Weight
approx.
kg / km
300,0
340,0
408,0
504,0
640,0
453,0
560,0
700,0
905,0
750,0
1023,0
1114,0
1505,0
1385,0
1550,0
1894,0
2272,0
2395,0
2890,0
3312,0
4100,0
4605,0
5710,0
6055,0
7520,0
7318,0

AWG-No.
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
4
4
2
2
1
1
2/0
2/0
3/0
3/0
4/0

Dimensions and specifications may be changed without prior notice. (RA02)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

81

Flexible Control Cables / PUR Control Cables

UNIPUR-CP flexible at low temperature, with customer markings, halogen-free,


wear resistant, robust, screened, EMC-preferred type, meter marking

Technical data

Special TPE/PUR screened


connecting cable adapted to
DIN VDE 0285-525-2-21 /
DIN EN 50525-2-21
Temperature range
flexing-40C to +90C
Nominal voltage
up to 1 mm U0/U 300/500 V
from 1,5 mm U0/U 450/750 V
Test voltage 3000 V
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 12,5x cable
fixed installation 7,5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of termoplastic
elastomere (TPE)
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Separating foil
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of PUR
compound type TMPU adapted
to DIN EN 50363-10-2
Sheath colour by request
with meter marking

Properties

Resistant to
Oils and fats
Water and weathering effects
Ozone and oxygen
UV-radiation
Hydrolysis
Microbial attack
Abrasion resistant
Notch resistant
Resistant to tearing and cutting
Good flexibility at low temperatures down
to -40C
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OB).
Please complete the part number for
these cables by adding the suffix for
the colour required as per the list:
0 = approx.RAL 5015, blue
1 = approx.RAL 6018, green
2 = approx.RAL 8003, brown
3 = approx.RAL 1021, yellow
4 = approx.RAL 3000, red
5 = approx.RAL 2003, orange
6 = approx.RAL 4005, violet
7 = approx.RAL 7001/7032, grey
Further colours on request.
unscreened analogue type:
UNIPUR, confer page 73

Application

These robust and flexible cables are used for electrical tools such as drills, hand-held circular saws, and garden equipment as well as for portable
motors and machinery in agriculture, at building sites, for hobbies, docks and refrigeration plants.
Extremely good mechanical characteristies e. g. compressive load, good abrasion and near-resistant.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
1915x
1916x
1917x
1918x
1919x
1920x
1921x
1922x
1923x
1924x

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
41 G 0,5

Outer
Cop.
approx. mm weight
kg / km
6,4
35,0
6,8
42,0
7,3
47,0
7,9
56,0
9,4
69,0
11,3
108,0
13,7
145,0
16,3
240,0
18,6
312,0
20,4
348,0

Weight
approx.
kg / km
46,0
56,0
62,0
75,0
98,0
158,0
216,0
315,0
371,0
442,0

AWG-No.
20
20
20
20
20
20
20
20
20
20

Part no.
1925x
1926x
1927x
1928x
1929x
1930x
1931x
1932x
1933x
1934x
1935x

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
6 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
41 G 0,75

Outer
Cop.
approx. mm weight
kg / km
6,8
40,0
7,1
52,0
7,7
60,0
8,6
71,0
9,3
80,0
10,3
91,0
12,5
142,0
14,8
212,0
17,9
281,0
20,3
345,0
22,1
400,0

Weight
approx.
kg / km
60,0
68,0
78,0
95,0
112,0
138,0
207,0
293,0
413,0
523,0
609,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
Continuation

82

Flexible Control Cables / PUR Control Cables

UNIPUR-CP flexible at low temperature, with customer markings, halogen-free,


wear resistant, robust, screened, EMC-preferred type, meter marking

Part no.
1936x
1937x
1938x
1939x
1940x
1941x
1942x
1943x
1944x
1945x
1946x
1947x
1948x
1949x
1950x
1951x
1952x
1953x
1954x
1955x
1956x
1957x

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
6G1
7G1
12 G 1
18 G 1
25 G 1
34 G 1
41 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
6 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5

Outer
Cop.
approx. mm weight
kg / km
7,2
50,0
7,6
60,0
8,4
71,0
9,2
88,0
10,1
97,0
11,2
111,0
13,5
184,0
16,1
260,0
19,4
349,0
22,2
486,0
24,0
531,0
8,6
63,0
9,1
80,0
10,1
97,0
11,2
119,0
12,1
121,0
13,6
147,0
16,3
267,0
19,6
374,0
23,8
526,0
27,0
629,0
29,3
801,0

Weight
approx.
kg / km
65,0
76,0
89,0
108,0
141,0
187,0
240,0
335,0
484,0
627,0
738,0
97,0
119,0
152,0
168,0
218,0
243,0
317,0
481,0
674,0
881,0
1027,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16

Part no.
1958x
1959x
1960x
1961x
1962x
1963x
1964x
1965x
1966x
1967x
1968x
1969x
1970x
1971x
1972x
1973x
1974x
1975x
1976x
1977x
1978x
1979x

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
2x4
3G4
4G4
5G4
7G4
2x6
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
3 G 16
4 G 16
5 G 16

Outer
Cop.
approx. mm weight
kg / km
10,2
96,0
10,9
144,0
11,9
148,0
13,2
181,0
16,3
255,0
20,0
441,0
11,8
120,0
12,7
174,0
14,2
230,0
15,7
273,0
19,3
316,0
13,6
173,0
14,6
240,0
16,1
305,0
18,0
439,0
21,8
505,0
18,0
350,0
19,9
535,0
22,2
592,0
20,8
585,0
23,1
740,0
25,5
895,0

Weight
approx.
kg / km
129,0
158,0
196,0
241,0
317,0
496,0
158,0
261,0
316,0
384,0
592,0
259,0
394,0
483,0
592,0
714,0
576,0
729,0
914,0
960,0
1813,0
1827,0

AWG-No.
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
10
8
8
8
6
6
6

Dimensions and specifications may be changed without prior notice. (RA02)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

83

Flexible Control Cables / PUR Control Cables

PUR-C-PUR Cu-screened, extrem conditions, halogen-free, EMC-preferred type,

meter marking

Technical data

Special PUR control cables, screened,


adapted to DIN VDE 0250
Temperature range
-40C to +80C
Nominal voltage
up to 1 mm U0/U 300/500 V
from 1,5 mm U0/U 450/750 V
Test voltage
to 1 mm 2000 V
from 1,5 mm 2500 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance(800 Hz)
core/core approx. 150 pF/m
core/screen approx. 320 pF/m
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Aderisolatio aus special PUR
Core identification to DIN VDE 0293-308
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Core wrapping with foil
Tinned copper braided screen,
approx. 85% coverage
PUR outer sheath
Sheath colour grey (RAL 7032)
with meter marking

Properties

High flexibility at low temperatures


High abrasion resistance
Break and cut resistant
Tear resistant
Halogen-free
Resistant to
Oils and fats
Coolant and chemicals
Non-alcoholic fuels and kerosene
Atmospheric influences
UV-radiation
Oxygene and ozone
Microbes and rotting
Sea and waste water
Vibrations
Acids and Lyes
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (O).
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

PUR-C-PUR screened cables are well suited as data transfer and connection cables for the machine and motor industries due to the good level of
copper screening which blocks strong electrical disturbances.
This cable type has proven to be especially suited to use in extreme weather and environmental conditions due to its good thermal and chemical
properties (Temperature range -40C to +80C). In addition to this it also possesses excellent mechanical properties, e. g. pressure resistance and
good abrasive resistant qualities, all of which go to guarantee a long life.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22315
22316
22317
22318
22319
22339
22340
22341
22342

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
6 G 0,75
2x1
3G1
4G1
5G1

Outer
Cop.
approx. mm weight
kg / km
6,8
40,0
7,2
52,0
8,0
60,0
8,6
71,0
9,5
80,0
7,2
50,0
7,8
60,0
8,4
71,0
9,5
88,0

Weight
approx.
kg / km
65,0
80,0
95,0
126,0
150,0
80,0
95,0
106,0
149,0

AWG-No.
19
19
19
19
19
18
18
18
18

Dimensions and specifications may be changed without prior notice. (RA02)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

84

Part no.
22364
22365
22366
22367
22385
22386
22387
22388

No.cores x
cross-sec.
mm
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5

Outer
Cop.
approx. mm weight
kg / km
8,6
63,0
9,3
80,0
10,1
97,0
11,2
119,0
10,4
96,0
11,0
144,0
12,2
148,0
13,6
181,0

Weight
approx.
kg / km
101,0
125,0
150,0
210,0
142,0
169,0
225,0
275,0

AWG-No.
16
16
16
16
14
14
14
14

HALOGEN-FREE CONTROL CABLES

Flexible Control Cables / Halogen-free Control Cables

JZ-500 HMH

flexible control cable, halogen-free, extremely fire resistant,

oil resistant , meter marking


1)

Technical data

Halogen-free flexible control cable


adapted to
DIN VDE 0285-525-2-51 /
DIN EN 50525-2-51 and
DIN VDE 0285-525-3-11 /
DIN EN 50525-3-11
Temperature range
flexing -15C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 300/500 V
Test voltage 2000 V
Minimum bending radius
flexing 12,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of halogen-free polymer
compound type TI6 to
DIN VDE 0207-363-7 / DIN EN 50363-7
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of halogen-free polymer
compound type TM7 to
DIN VDE 0207-363-8 / DIN EN 50363-8
Outer Sheath colour grey (RAL 7001)
with meter marking
LS0H= Low Smoke Zero Halogen

Properties

) For the critical applications we advise


for consultation
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Please note the cleanroom qualification when
ordering.
screened analogue type:
JZ-500 HMH-C, confer page 96

Application

Used as measuring, monitoring and control cables in tool machinery, conveyor belts, production lines, in plant, in air-conditioning, in foundries and
steel mills. For fixed installation or flexible application, casual, not constantly recurring free movement without forced motion and without tensile
stress, for medium mechanical stress. The cable is suitable for use in dry, damp and wet locations and on plaster.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
11201
11202
11332
11203
11333
11204
11334
11205
11206
11207
11208
11209

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5
8 G 0,5
10 G 0,5
12 G 0,5
16 G 0,5

Outer
Cop.
approx. mm weight
kg / km
4,8
9,6
5,1
14,4
5,1
14,4
5,6
19,0
5,5
19,0
6,2
24,0
6,2
24,0
6,7
33,6
7,4
38,0
8,3
48,0
8,7
58,0
10,0
76,0

Weight
approx.
kg / km
43,0
50,0
50,0
60,0
60,0
71,0
71,0
84,0
101,0
121,0
142,0
183,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
11210
11211
11212
11213
11214
11215
11216
11217
11218
11219
11220

No.cores x
cross-sec.
mm
18 G 0,5
20 G 0,5
25 G 0,5
30 G 0,5
34 G 0,5
37 G 0,5
41 G 0,5
42 G 0,5
50 G 0,5
61 G 0,5
65 G 0,5

Outer
Cop.
approx. mm weight
kg / km
10,7
86,0
11,3
96,0
12,6
120,0
13,5
144,0
14,3
163,0
14,5
178,0
15,8
197,0
15,8
202,0
17,5
240,0
18,5
293,0
19,4
312,0

Weight
approx.
kg / km
204,0
227,0
283,0
324,0
367,0
381,0
417,0
454,0
519,0
635,0
694,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
Continuation

86

Flexible Control Cables / Halogen-free Control Cables

JZ-500 HMH

flexible control cable, halogen-free, extremely fire resistant,

oil resistant , meter marking


1)

Part no.
11221
11222
11335
11223
11336
11224
11337
11225
11338
11226
11227
11228
11229
11230
11231
11232
11233
11234
11235
11236
11237
11238
11239
11240
11241
11242
11339
11243
11340
11244
11245
11246
11247
11248
11249
11250
11251
11252
11253
11254
11255
11256
11257
11258
11259
11260
11261
11341
11262
11263
11264
11265
11266
11267
11268
11269
11270
11271
11272
11273
11274
11275
11276

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
8 G 0,75
10 G 0,75
12 G 0,75
16 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
30 G 0,75
34 G 0,75
37 G 0,75
41 G 0,75
42 G 0,75
50 G 0,75
61 G 0,75
65 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
7G1
8G1
10 G 1
12 G 1
16 G 1
18 G 1
20 G 1
25 G 1
34 G 1
37 G 1
41 G 1
42 G 1
50 G 1
61 G 1
65 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
34 G 1,5
37 G 1,5
50 G 1,5
61 G 1,5
65 G 1,5

Outer
Cop.
approx. mm weight
kg / km
5,3
14,4
5,6
21,6
5,6
21,6
6,3
29,0
6,3
29,0
6,9
36,0
6,9
36,0
7,5
50,0
7,5
50,0
8,3
58,0
9,2
72,0
9,8
86,0
11,4
115,0
12,2
130,0
12,7
144,0
14,3
180,0
15,3
216,0
16,5
245,0
16,7
260,0
18,1
296,0
18,1
302,0
19,8
360,0
21,2
439,0
21,8
468,0
5,6
19,2
5,9
29,0
5,9
29,0
6,6
38,4
6,6
38,4
7,3
48,0
8,1
67,0
8,8
77,0
9,8
96,0
10,4
115,0
12,3
154,0
12,9
173,0
13,8
192,0
15,4
240,0
17,7
326,0
17,9
355,0
19,5
394,0
19,5
403,0
21,3
480,0
22,5
586,0
23,6
628,0
6,4
29,0
6,8
43,0
6,8
43,0
7,4
58,0
8,3
72,0
9,2
101,0
10,0
115,0
10,9
144,0
11,8
173,0
13,9
230,0
14,6
259,0
15,6
288,0
17,4
360,0
20,2
490,0
20,2
533,0
24,2
720,0
25,8
878,0
26,8
936,0

Weight
approx.
kg / km
47,0
56,0
56,0
69,0
69,0
83,0
83,0
114,0
114,0
136,0
172,0
183,0
241,0
266,0
291,0
374,0
450,0
517,0
541,0
611,0
621,0
742,0
853,0
909,0
63,0
74,0
74,0
90,0
90,0
109,0
151,0
184,0
224,0
243,0
314,0
361,0
387,0
496,0
670,0
713,0
784,0
824,0
952,0
1140,0
1201,0
70,0
94,0
94,0
112,0
141,0
191,0
224,0
282,0
311,0
392,0
450,0
497,0
630,0
842,0
897,0
1277,0
1460,0
1612,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Part no.
11277
11278
11279
11280
11281
11282
11283
11284
11285
11286
11287
11288
11289
11290
11291
11292
11293
11294
11295
11296
11297
11298
11299
11300
11301
11302
11303
11304
11305
11306
11307
11308
11309
11310
11311
11312
11313
11314
11315
11316
11317
11318
11319
11320
11321
11322
11323
11324
11325
11326
11327
11328
11329
11330
11331

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
8 G 2,5
10 G 2,5
12 G 2,5
16 G 2,5
18 G 2,5
20 G 2,5
25 G 2,5
30 G 2,5
2x4
3G4
4G4
5G4
7G4
8G4
10 G 4
12 G 4
16 G 4
18 G 4
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
3 G 120
4 G 120

Outer
Cop.
approx. mm weight
kg / km
7,8
48,0
8,3
72,0
9,2
96,0
10,1
120,0
11,2
168,0
12,3
192,0
14,0
240,0
14,8
288,0
17,1
384,0
18,2
432,0
19,2
480,0
21,6
600,0
23,0
720,0
9,3
77,0
9,8
115,0
10,9
154,0
12,1
192,0
13,2
269,0
14,7
307,0
17,5
384,0
17,7
461,0
20,3
614,0
21,6
691,0
11,0
115,0
11,9
173,0
13,0
230,0
14,5
288,0
16,2
403,0
13,8
192,0
14,9
288,0
16,5
384,0
18,3
480,0
20,2
672,0
16,8
307,0
18,3
461,0
20,1
614,0
22,6
768,0
24,8
1075,0
22,3
720,0
25,0
960,0
27,7
1200,0
25,9
1008,0
28,7
1344,0
31,9
1680,0
30,8
1440,0
34,1
1920,0
38,1
2400,0
36,4
2016,0
40,2
2688,0
44,7
3360,0
41,3
2736,0
46,0
3648,0
50,7
4560,0
47,0
3456,0
51,0
4608,0

Weight
approx.
kg / km
118,0
151,0
181,0
224,0
316,0
370,0
451,0
499,0
720,0
769,0
911,0
1047,0
1280,0
199,0
247,0
299,0
369,0
463,0
601,0
698,0
790,0
1130,0
1280,0
266,0
360,0
429,0
529,0
631,0
440,0
550,0
708,0
862,0
1124,0
642,0
830,0
1060,0
1270,0
1794,0
1190,0
1594,0
2014,0
1590,0
2200,0
2693,0
2571,0
3087,0
3980,0
3207,0
4077,0
5501,0
4708,0
5590,0
6972,0
5515,0
7100,0

AWG-No.
14
14
14
14
14
14
14
14
14
14
14
14
14
12
12
12
12
12
12
12
12
12
12
10
10
10
10
10
8
8
8
8
8
6
6
6
6
6
4
4
4
2
2
2
1
1
1
2/0
2/0
2/0
3/0
3/0
3/0
4/0
4/0

Dimensions and specifications may be changed without prior notice. (RA03)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

87

Flexible Control Cables / Halogen-free Control Cables UL/CSA

MEGAFLEX 500

halogen-free, flame retardant, oil-resistant,

UV-resistant, flexible, meter marking

Technical data

Cable structure

Halogen-free flexible control cable


adapted to
DIN VDE 0285-525-3-11/
DIN EN 50525-3-11,
to UL-Style 20939, UL-Std.758
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
U0/U 300/500 V
UL/CSA 600 V
Test voltage 3000 V
Minimum bending radius
flexing 10x cable
fixed installation 4x cable
Flexible
Alternate bending test acc. to
DIN VDE 0473-396 / DIN EN 50396

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of halogen-free
special polymer
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of halogen-free
special polymer
Sheath colour grey (RAL 7001)
with meter marking
LS0H= Low Smoke Zero Halogen

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
Also available as a 0,6/1 kV cable
MEGAFLEX 600
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
MEGAFLEX 500-C, confer page 98
Approved to UL/CSA
see section N, page 394

Properties

Highly flame-retardant
Resistant to oils and greases
Resistant to UV and weathering
Hydrolysis resistant
Flexible, abrasion- and wear-resistant
Ozone-resistant, recycleable
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2 / IEC 60332-1 (previously
DIN VDE 0472 part 804 test method B),
CSA FT1
Corrosiveness of combustion gases
acc. to NF X 10-702
Halogen-free acc. to DIN VDE 0482
part 267 / DIN EN 50267-2-1 / IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)
Oil-resistant to DIN VDE 0473-811-404/
DIN EN 60811-404
Hydrolysis-resistant to DIN EN 61234-1
Ozone-resistant to
DIN VDE 0473-811-403/DIN EN 60811-403

Application

For fixed installation or flexible application, with free movements without forcing which do not constantly recur and without tensile stress, for high
mechanical strain. As a measuring and control cable primarily in machinery and plant construction, in air-conditoning systems, at the warehouse and
conveyor systems, in ship-building and in the renewable energies such as in the construction of wind power stations.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
13344
13345
13346
13347
13348
13349
13350
13351
13352

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5
8 G 0,5

AWG-No. Outer
approx.
mm
20
5,0
20
5,3
20
5,3
20
5,7
20
5,7
20
6,2
20
6,2
20
7,4
20
8,0

Cop.
weight
kg / km
9,6
14,4
14,4
19,0
19,0
24,0
24,0
33,6
38,0

Weight
approx.
kg / km
43,0
50,0
50,0
60,0
60,0
71,0
71,0
84,0
101,0

Part no.
13353
13354
13355
13356
13357
13359
13360
13361
13362

No.cores x
cross-sec.
mm
10 G 0,5
12 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5
30 G 0,5
34 G 0,5
37 G 0,5

AWG-No. Outer
approx.
mm
20
8,8
20
9,1
20
10,0
20
10,7
20
11,2
20
12,7
20
13,5
20
14,5
20
14,5

Cop.
weight
kg / km
48,0
58,0
76,0
86,0
96,0
120,0
144,0
163,0
178,0

Weight
approx.
kg / km
121,0
142,0
183,0
204,0
227,0
283,0
324,0
367,0
381,0
Continuation

88

Flexible Control Cables / Halogen-free Control Cables UL/CSA

MEGAFLEX 500

halogen-free, flame retardant, oil-resistant,

UV-resistant, flexible, meter marking


Part no.
13363
13364
13365
13366
13367
13368
13369
13370
13371
13372
13373
13374
13375
13376
13377
13378
13379
13380
13381
13382
13383
13384
13385
13386
13387
13388
13389
13390
13392
13393
13394
13395
13396
13397
13398
13399
13400
13401
13402
13403
13404
13405
13406
13407
13408
13409
13410
13411
13412
13413
13414
13415
13416
13417
13418
13419
13420
13421
13422
13423

No.cores x
cross-sec.
mm
41 G 0,5
42 G 0,5
50 G 0,5
61 G 0,5
65 G 0,5
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
8 G 0,75
10 G 0,75
12 G 0,75
16 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
30 G 0,75
34 G 0,75
37 G 0,75
41 G 0,75
42 G 0,75
50 G 0,75
61 G 0,75
65 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
7G1
8G1
10 G 1
12 G 1
16 G 1
18 G 1
20 G 1
25 G 1
34 G 1
37 G 1
41 G 1
42 G 1
50 G 1
61 G 1
65 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5

AWG-No. Outer
approx.
mm
20
15,8
20
15,8
20
17,3
20
18,5
20
19,4
19
5,4
19
5,7
19
5,7
19
6,2
19
6,2
19
6,8
19
6,8
19
8,1
19
8,1
19
8,9
19
9,6
19
9,9
19
11,2
19
11,9
19
12,6
19
14,1
19
15,4
19
16,4
19
16,4
19
17,6
19
17,6
19
19,8
19
20,9
19
21,8
18
5,7
18
6,0
18
6,0
18
6,6
18
6,6
18
7,2
18
8,6
18
9,4
18
10,4
18
10,7
18
12,0
18
12,7
18
13,5
18
15,2
18
17,4
18
17,4
18
18,9
18
18,9
18
21,0
18
22,2
18
23,2
16
6,3
16
6,6
16
6,6
16
7,2
16
7,9
16
9,5
16
10,4
16
11,3
16
11,7
16
13,3

Cop.
weight
kg / km
197,0
202,0
240,0
293,0
312,0
14,4
21,6
21,6
29,0
29,0
36,0
36,0
50,0
50,0
58,0
72,0
86,0
115,0
130,0
144,0
180,0
216,0
245,0
260,0
296,0
302,0
360,0
439,0
468,0
19,2
29,0
29,0
38,4
38,4
48,0
67,0
77,0
96,0
115,0
154,0
173,0
192,0
240,0
326,0
355,0
394,0
403,0
480,0
586,0
628,0
29,0
43,0
43,0
58,0
72,0
101,0
115,0
144,0
173,0
230,0

Weight
approx.
kg / km
417,0
454,0
519,0
635,0
694,0
47,0
56,0
56,0
69,0
69,0
83,0
83,0
114,0
114,0
136,0
172,0
183,0
241,0
266,0
291,0
374,0
450,0
517,0
541,0
611,0
621,0
742,0
853,0
909,0
63,0
74,0
74,0
90,0
90,0
109,0
151,0
184,0
224,0
243,0
314,0
361,0
387,0
496,0
670,0
713,0
784,0
824,0
952,0
1140,0
1201,0
70,0
94,0
94,0
112,0
141,0
191,0
224,0
282,0
311,0
392,0

Part no.
13425
13426
13427
13428
13429
13430
13431
13432
13433
13434
13435
13436
13437
13438
13439
13440
13441
13442
13443
13444
13445
13446
13447
13448
13449
13450
13451
13452
13453
13454
13455
13456
13457
13458
13459
13460
13461
13462
13463
13464
13465
13466
13467
13468
13469
13470
13471
13472
13473
13474
13475
13476
13477
13478
13479
13480
13481
13482
13483
13484
13485
13486
13487
13488
13489

No.cores x
cross-sec.
mm
18 G 1,5
20 G 1,5
25 G 1,5
34 G 1,5
37 G 1,5
50 G 1,5
61 G 1,5
65 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
8 G 2,5
10 G 2,5
12 G 2,5
16 G 2,5
18 G 2,5
20 G 2,5
25 G 2,5
30 G 2,5
2x4
3G4
4G4
5G4
7G4
8G4
10 G 4
12 G 4
16 G 4
18 G 4
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
3 G 120
4 G 120
3 G 150
4 G 150

AWG-No. Outer
approx.
mm
16
14,0
16
14,9
16
16,8
16
19,4
16
19,4
16
23,4
16
24,8
16
25,8
14
7,6
14
8,3
14
9,1
14
10,2
14
12,1
14
13,2
14
14,6
14
15,2
14
16,8
14
18,1
14
19,0
14
22,2
14
22,9
12
9,2
12
9,9
12
11,0
12
12,1
12
13,3
12
15,9
12
17,3
12
18,3
12
20,2
12
21,8
10
10,8
10
11,7
10
13,0
10
14,5
10
16,0
8
14,0
8
15,0
8
16,8
8
18,7
8
20,6
6
16,5
6
17,6
6
19,7
6
21,9
6
24,4
4
22,5
4
25,2
4
27,9
2
26,3
2
28,5
2
31,2
1
30,2
1
34,0
1
37,8
2/0
37,0
2/0
41,5
2/0
46,2
3/0
41,4
3/0
46,2
3/0
51,5
4/0
45,7
4/0
51,2
300 kcmil
52,8
300 kcmil
58,3

Cop.
weight
kg / km
259,0
288,0
360,0
490,0
533,0
720,0
878,0
936,0
48,0
72,0
96,0
120,0
168,0
192,0
240,0
288,0
384,0
432,0
480,0
600,0
720,0
77,0
115,0
154,0
192,0
269,0
307,0
384,0
461,0
614,0
691,0
115,0
173,0
230,0
288,0
403,0
192,0
288,0
384,0
480,0
672,0
307,0
461,0
641,0
768,0
1075,0
720,0
960,0
1200,0
1008,0
1344,0
1680,0
1440,0
1920,0
2400,0
2016,0
2688,0
3360,0
2736,0
3648,0
4560,0
3456,0
4608,0
4320,0
5760,0

Weight
approx.
kg / km
450,0
497,0
630,0
842,0
897,0
1277,0
1460,0
1612,0
118,0
151,0
181,0
224,0
316,0
370,0
451,0
499,0
720,0
769,0
911,0
1047,0
1280,0
199,0
247,0
299,0
369,0
463,0
601,0
698,0
790,0
1130,0
1280,0
266,0
360,0
429,0
529,0
631,0
440,0
550,0
708,0
862,0
1124,0
642,0
830,0
1060,0
1270,0
1794,0
1190,0
1594,0
2014,0
1590,0
2200,0
2693,0
2571,0
3087,0
3980,0
3207,0
4077,0
5501,0
4708,0
5590,0
6972,0
5515,0
7100,0
6279,0
7781,0

Dimensions and specifications may be changed without prior notice. (RA03)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

89

Halogen-free hose cable

H07ZZ-F

control cable, cross linked, halogen-free

Technical data

halogen-free cross-linked control cable


to DIN VDE 0285-525-3-21 /
DIN EN 50525-3-21
Temperature range
flexing -5C to +70C
fixed installation -20C to +70C
Permissible operating temperature
at conductor +90C
Nominal voltage
flexing U0/U 450/750 V
fixed installation U0/U 0,6/1 kV
Test voltage 2500 V
Permanent tensile load
max. 15 N/mm
under consideration of
total copper cross-sections
Minimum bending radius
flexing 10x cable
for fixed installation 4x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5, HD 383
Core insulation of halogen-free,
cross-linked EI8 to
DIN VDE 0207-363-5/DIN EN 50363-5
Core identification to DIN VDE 0293-308
Cores stranded in layers with
optimal lay-length
Outer sheath of halogen-free,
cross-linked EM8 to
DIN VDE 0207-363-6/DIN EN 50363-6
Sheath colour black

Properties

Test
Behaviour in fire
to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1
and IEC 60332-3-24
Corrosiveness of combustion gases
acc. to EN 50267-2-2
Smoke density to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2
Ozone resistant of single core the
insulation to DIN VDE 0473-811-403 /
DIN EN 60811-403

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Single and multicore sheathed cable, with low smoke and corrosive gas production in case of fire for interior use. Not suitable for continuous outside
use. In this case, cable with a special tested covering should be used. Skin contact should be avoided when the cable is used in high temperatures.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
37176
37177
37178
37179
37180
37181
37182
37183
37184
37185
37186
37187
37188
37189
37190
37191
37192
37193
37194
37195
37196
37197
37198
37199
37200
37201
37202
37203
37204
37205
37206
37207
37208
37209
37210
37211
37212
37213
37214
37215
37216
37217

No.cores x
cross-sec.
mm
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
2x1
2 x 1,5
2 x 2,5
2x4
2x6
2 x 10
2 x 16
2 x 25
3G1
3 G 1,5
3 G 2,5
3G4
3G6
3 G 10
3 G 16
3 G 25
3 G 35
3 G 50
3 G 70
3 G 95
3 G 120
3 G 150
3 G 185
3 G 240

Outer
Cop.
min. - max.
weight
approx. mm kg / km
5,7 - 7,1
14,4
6,3 - 7,9
24,0
7,2 - 9,0
38,0
7,9 - 9,8
58,0
9,5 - 11,9
96,0
10,8 - 13,4
154,0
12,7 - 15,8
240,0
14,3 - 17,9
336,0
16,5 - 20,6
480,0
18,6 - 23,3
672,0
20,8 - 26,0
912,0
22,8 - 28,6
1152,0
25,2 - 31,4
1440,0
27,6 - 34,4
1776,0
30,6 - 38,3
2304,0
33,5 - 41,9
2880,0
37,4 - 46,8
3840,0
41,3 - 52,0
4800,0
7,7 - 10,0
19,0
8,5 - 11,0
29,0
10,2 - 13,1
48,0
11,8 - 15,1
77,0
13,1 - 16,8
115,0
17,7 - 22,6
192,0
20,2 - 25,7
307,0
24,3 - 30,7
480,0
8,3 - 10,7
29,0
9,2 - 11,9
43,0
10,9 - 14,0
72,0
12,7 - 16,2
115,0
14,1 - 18,0
173,0
19,1 - 24,2
288,0
21,8 - 27,6
461,0
26,1 - 33,0
720,0
29,3 - 37,1
1008,0
34,1 - 42,9
1440,0
38,4 - 48,3
2016,0
43,3 - 54,0
2736,0
47,4 - 60,0
3456,0
52,0 - 66,0
4320,0
57,0 - 72,0
5328,0
65,0 - 82,0
6192,0

Weight
approx.
kg / km
58,0
71,0
100,0
130,0
230,0
290,0
420,0
530,0
750,0
960,0
1250,0
1560,0
1900,0
2300,0
2950,0
3600,0
4600,0
6000,0
95,0
119,0
172,0
239,0
319,0
572,0
767,0
1154,0
115,0
144,0
211,0
290,0
391,0
706,0
961,0
1438,0
1814,0
2550,0
3210,0
4423,0
5405,0
6725,0
8222,0
10224,0

AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
18
16
14
12
10
8
6
4
18
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Dimensions and specifications may be changed without prior notice. (RF01)

90

Part no.
37218
37219
37220
37221
37222
37223
37224
37225
37226
37227
37228
37229
37230
37231
37232
37233
37234
37235
37236
37237
37238
37239
37240
37241
37242
37243
37244
37245
37246
37247
37248
37249
37250
37251
37252
37253
37254
37255
37256
37257
37258

No.cores x
cross-sec.
mm
3 G 300
4G1
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
4 G 185
4 G 240
4 G 300
5G1
5 G 1,5
5 G 2,5
5G4
5G6
5 G 10
5 G 16
5 G 25
6 G 1,5
6 G 2,5
6G4
7 G 1,5
7 G 2,5
12 G 1,5
12 G 2,5
12 G 4
18 G 1,5
18 G 2,5
18 G 4
24 G 1,5
24 G 2,5
36 G 1,5
36 G 2,5

Outer
min. - max.
approx. mm
72,0 - 90,0
9,2 - 11,9
10,2 - 13,1
12,1 - 15,5
14,0 - 17,9
15,7 - 20,0
20,9 - 26,5
23,8 - 30,1
28,9 - 36,6
32,5 - 41,1
37,7 - 47,5
42,7 - 54,0
48,4 - 61,0
53,0 - 66,0
58,0 - 73,0
64,0 - 80,0
72,0 - 91,0
80,0 - 101,0
10,2 - 13,1
11,2 - 14,4
13,3 - 17,0
15,6 - 19,9
17,5 - 22,2
22,9 - 29,1
26,4 - 33,3
32,0 - 40,4
13,4 - 17,2
15,7 - 20,0
18,2 - 23,2
11,4 - 14,4
13,4 - 17,0
17,6 - 22,4
20,6 - 26,2
24,4 - 30,9
20,7 - 26,3
24,4 - 30,9
28,8 - 36,4
24,3 - 30,7
28,8 - 36,4
27,8 - 35,2
33,2 - 41,8

Cop.
weight
kg / km
8640,0
38,0
58,0
96,0
154,0
230,0
384,0
614,0
960,0
1344,0
1920,0
2688,0
3648,0
4608,0
5760,0
7104,0
9216,0
11520,0
48,0
72,0
120,0
192,0
288,0
480,0
768,0
1200,0
84,0
144,0
230,0
101,0
168,0
173,0
288,0
461,0
259,0
432,0
691,0
346,0
576,0
518,0
864,0

Weight
approx.
kg / km
12620,0
141,0
176,0
235,0
365,0
501,0
872,0
1194,0
1822,0
2307,0
3253,0
4130,0
5720,0
6965,0
8644,0
10598,0
12100,0
15200,0
170,0
214,0
316,0
448,0
607,0
1075,0
1480,0
2255,0
287,0
420,0
583,0
303,0
448,0
496,0
724,0
1042,0
702,0
1045,0
1430,0
935,0
1325,0
1297,0
1949,0

AWG-No.
600 kcmil
18
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
18
16
14
12
10
8
6
4
16
14
12
16
14
16
14
12
16
14
12
16
14
16
14

Flexible Control Cables / Halogen-free Control Cables

JZ-600 HMH

flexible control cable, halogen-free, extremely fire resistant, oil

resistant , 0,6/1kV, meter marking


1)

Technical data

Halogen-free, flexible control cable,


adapted to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51 and
DIN VDE 0285-525-3-11/
DIN EN 50525-3-11
Temperature range
flexing -15C to +70C
fixed -40C to +70C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Minimum bending radius
flexing 15x cable
fixed installation 7,5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of halogen-free polymer
compound type TI6 to
DIN VDE 0207-363-7 / DIN EN 50363-7
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of halogen-free polymer
compound type TM7 to
DIN VDE 0207-363-8 / DIN EN 50363-8
Sheath colour black (RAL 9005)
with meter marking
LS0H= Low Smoke Zero Halogen

Properties

For critical applications, we recommend


that you consult
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482 Part 267/
DIN EN 50267-2-1 / IEC 60754-1 (as per
DIN VDE 0472, Part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

1)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
JZ-600 HMH-C, confer page 100

Application

Halogen-free, flame retardant cables are used as measuring and control cable in machine tools, conveyor belts, production lines as well as in plant
installations, in heating and air-conditioning systems and steel production works. For fixed installation or flexible application, directed without forcing
by casual, constantly recurring free movements and without tensile stress, for medium mechanical strain. This cable is suitable for the application in
dry, damp and wet environments, outdoors (fixed installation) and for laying on plaster.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12723
12724
12725
12726
12727
12728
12729
12730
12731
12732
12733
12734

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5
10 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5

Outer
Cop.
approx. mm weight
kg / km
6,3
9,6
6,6
14,4
6,6
14,4
7,2
19,0
7,2
19,0
8,0
24,0
8,0
24,0
8,7
33,6
10,3
48,0
11,2
58,0
13,8
86,0
16,1
120,0

Weight
approx.
kg / km
57,0
69,0
69,0
104,0
104,0
121,0
121,0
145,0
186,0
224,0
292,0
357,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
12735
12736
12737
12738
12739
12740
12741
12742
12743
12744
12745
12746

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
10 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75

Outer
Cop.
approx. mm weight
kg / km
6,6
14,4
6,9
21,6
6,9
21,6
7,5
29,0
7,5
29,0
8,4
36,0
8,4
36,0
9,3
50,0
11,4
72,0
12,2
86,0
14,5
130,0
17,2
180,0

Weight
approx.
kg / km
68,0
77,0
77,0
136,0
136,0
152,0
152,0
208,0
250,0
271,0
387,0
498,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
Continuation

91

Flexible Control Cables / Halogen-free Control Cables

JZ-600 HMH

flexible control cable, halogen-free, extremely fire resistant, oil

resistant , 0,6/1kV, meter marking


1)

Part no.
12747
12748
12749
12750
12751
12752
12753
12754
12755
12756
12757
12758
12759
12760
12761
12762
12763
12764
12765
12766
12767
12768
12769
12770
12771
12772
12773
12774
12775
12776
12777
12778
12779
12780
12781
12782

No.cores x
cross-sec.
mm
2x1
3G1
3x1
4G1
4x1
5G1
5x1
7G1
10 G 1
12 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
4 x 1,5
5 G 1,5
5 x 1,5
7 G 1,5
10 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
3 x 2,5
4 G 2,5
4 x 2,5
5 G 2,5
5 x 2,5
7 G 2,5
10 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5

Outer
Cop.
approx. mm weight
kg / km
7,0
19,2
7,4
29,0
7,4
29,0
8,2
38,4
8,2
38,4
9,2
48,0
9,2
48,0
9,9
67,0
11,9
96,0
12,8
115,0
15,7
173,0
18,6
240,0
8,2
29,0
8,6
43,0
8,6
43,0
9,6
58,0
9,6
58,0
10,7
72,0
10,7
72,0
11,6
101,0
15,2
144,0
15,5
173,0
18,6
259,0
22,5
360,0
9,6
48,0
10,1
72,0
10,1
72,0
11,2
96,0
11,2
96,0
12,5
120,0
12,5
120,0
13,8
168,0
16,6
288,0
18,3
432,0
22,0
480,0
26,2
600,0

Weight
approx.
kg / km
82,0
99,0
99,0
140,0
140,0
160,0
160,0
217,0
271,0
301,0
417,0
576,0
97,0
119,0
119,0
148,0
148,0
172,0
172,0
243,0
311,0
392,0
529,0
741,0
160,0
177,0
177,0
209,0
209,0
272,0
272,0
340,0
561,0
799,0
940,0
1121,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14
14
14
14

Dimensions and specifications may be changed without prior notice. (RA03)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

92

Part no.
12783
12784
12785
12786
12787
12788
12789
12790
12791
12792
12793
12794
12795
12796
12797
12798
12799
12800
12801
12802
12803
12804

No.cores x
cross-sec.
mm
3G4
4G4
5G4
3G6
4G6
5G6
3 G 10
4 G 10
5 G 10
3 G 16
4 G 16
5 G 16
3 G 25
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35
4 G 50
4 G 70
4 G 95
4 G 120

Outer
Cop.
approx. mm weight
kg / km
11,7
115,0
12,9
154,0
14,4
192,0
13,1
173,0
14,5
230,0
16,2
288,0
16,8
288,0
18,5
384,0
20,5
480,0
20,2
461,0
22,4
614,0
25,0
768,0
24,8
720,0
27,4
960,0
30,5
1200,0
27,4
1008,0
30,3
1344,0
33,6
1680,0
35,8
1920,0
40,8
2688,0
46,2
3648,0
51,6
4608,0

Weight
approx.
kg / km
255,0
319,0
423,0
380,0
441,0
657,0
668,0
796,0
972,0
832,0
1122,0
1604,0
1457,0
1611,0
2070,0
1914,0
2424,0
2970,0
3467,0
4491,0
6170,0
7618,0

AWG-No.
12
12
12
10
10
10
8
8
8
6
6
6
4
4
4
2
2
2
1
2/0
3/0
4/0

Flexible Control Cables / Halogen-free Control Cables

JB-750 HMH

flexible control cable, coloured core, halogen-free, extremely fire

resistant, oil resistant , meter marking


1)

Technical data

Halogen-free flexible control cable,


adapted to
DIN VDE 0285-525-2-51 /
DIN EN 50525-2-51 and
DIN VDE 0285-525-3-11/
DIN EN 50525-3-11
Temperature range
flexing -15C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 450/750 V
Test voltage 3000 V
Minimum bending radius
flexing 12,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of halogen-free polymer
compound type TI6 to
DIN VDE 0207-363-7 / DIN EN 50363-7
Core identification to DIN VDE 0293-308
GN-YE conductor
Cores stranded in layers with
optimal lay-length
Outer sheath of halogen-free polymer
compound type TM7 to
DIN VDE 0207-363-8 / DIN EN 50363-8
Sheath colour grey (RAL 7001)
with meter marking
LS0H= Low Smoke Zero Halogen

Properties

) We recommend you for critcal


applications a consultation
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267 / DIN EN 50267-2-1 / IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
Please note the cleanroom qualification
when ordering.
AWG sizes are approximate equivalent
values.
The actual cross-section is in mm.
screened analogue type:
JB-750 HMH-C, confer page 102

Application

Halogen-free, flame retardant cables are used as measuring and control cable in machine tools, conveyor belts, production lines as well as in plant
installations, in air-conditioning and steel production works. For fixed installation or flexible application, directed without forcing by casual, not
constantly recurring free movements and without tensile stress, for medium mechanical strain. This cable is suitable for the application in dry, damp
and wet environments and also for laying on plaster.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
11965
11966
11967
11968
11969
11970
11971
11972
11973
11974
11975

No.cores x
cross-sec.
mm
3 G 1,5
4 G 1,5
5 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
3G4
4G4
5G4
4G6
5G6

Outer
Cop.
approx. mm weight
kg / km
7,8
43,0
8,5
58,0
9,6
72,0
9,3
72,0
10,2
96,0
11,4
120,0
11,3
115,0
12,5
154,0
13,9
192,0
14,2
230,0
15,8
288,0

Weight
approx.
kg / km
110,0
140,0
181,0
181,0
223,0
269,0
238,0
292,0
357,0
392,0
501,0

AWG-No.
16
16
16
14
14
14
12
12
12
10
10

Part no.
11976
11977
11978
11979
11980
11981
11982
11983
11984
11985
11986
11987

No.cores x
cross-sec.
mm
4 G 10
5 G 10
4 G 16
5 G 16
4 G 25
5 G 25
4 G 35
5 G 35
4 G 50
4 G 70
4 G 95
4 G 120

Outer
Cop.
approx. mm weight
kg / km
18,1
384,0
20,1
480,0
22,0
614,0
24,4
768,0
27,1
960,0
30,1
1200,0
29,9
1344,0
33,4
1680,0
35,5
1920,0
40,2
2688,0
46,0
3648,0
51,3
4608,0

Weight
approx.
kg / km
750,0
916,0
1037,0
1280,0
1504,0
1883,0
2057,0
2575,0
2808,0
3964,0
4951,0
6387,0

AWG-No.
8
8
6
6
4
4
2
2
1
2/0
3/0
4/0

Dimensions and specifications may be changed without prior notice. (RA03)

93

Flexible Control Cables / Halogen-free Control Cables

(H)03Z1Z1-F

halogen-free, meter marking

Technical data

flexible halogen-free control cable


adapted to DIN VDE 0285-525-3-11 /
DIN EN 50525-3-11
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 300/300 V
Test voltage 2000 V
Breakdown voltage min. 4000 V
Minimum bending radius
7,5x cable
Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of thermoplastic
compound
Core identification to DIN VDE 0293-308
GN-YE conductor, 3 cores and above
Outer sheath of thermoplastic
compound
Sheath colour by request
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Tested for flame retardation
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Smoke density acc. to DIN VDE
0482-1034-1+2,
DIN EN 61034-1+2, IEC 61034-1+2
Halogen-free acc. to
DIN VDE 0285-525-1, DIN EN 50525-1

Note

G = with green-yellow conductor


x = without green-yellow conductor
Please complete the part number for
these cables by adding the suffix for
the colour required as per the list:
0 = ca.RAL 9005 black
1 = ca.RAL 9003 withe
2 = ca.RAL 5015 blue
3 = ca.RAL 6018 green
4 = ca.RAL 8003 brown
5 = ca.RAL 1021 yellow
6 = ca.RAL 3000 red
7 = ca.RAL 2003 orange
8 = ca.RAL 4005 violet
9 = ca.RAL 7001/7032 grey
Further colours on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These cables may be used when halogen-free, low smoke and corrosive gas properties are required in case of fire. For low mechanical demands in
the house, kitchen and office, for small equipment such as, for example, office machines, radios, table and stranded lamps.
Not suitable for:
Cooking and heating equipment, use in high temperature areas (for example, in lighting equipment), outside use, industrial use or idustrial electrical
tools, cables with a nominal cross-section of 0,75 mm comply with the same recommendations as for cable (H)05Z1Z1-F.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
3233x
3234x
3235x

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5

Outer
Cop.
approx. mm weight
kg / km
5,1
9,6
5,4
14,4
5,9
19,2

Weight
approx.
kg / km
39,0
46,0
56,0

AWG-No.
20
20
20

Dimensions and specifications may be changed without prior notice. (RA03)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

94

Part no.
3236x
3237x
3238x

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75

Outer
Cop.
approx. mm weight
kg / km
5,4
14,4
5,7
21,6
6,3
29,0

Weight
approx.
kg / km
47,0
55,0
69,0

AWG-No.
19
19
19

Flexible Control Cables / Halogen-free Control Cables

(H)05Z1Z1-F

halogen-free, meter marking

Technical data

flexible halogen-free control cable


adapted to DIN VDE 0285-525-3-11/
DIN EN 50525-3-11
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 300/500 V
Test voltage 2000 V
Breakdown voltage min. 4000 V
Minimum bending radius
7,5x cable
Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulaion thermoplastic
compound
Core identification to DIN VDE 0293-308
GN-YE conductor, 3 cores and above
Cores stranded with optimal lay-length
Outer sheath of thermoplastic
compound
Sheath colour by request
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Tested for flame retardation
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Smoke density acc. to
DIN VDE 0482-1034-1+2,
DIN EN 61034-1+2, IEC 61034-1+2
Halogen-free acc. to
DIN VDE 0285-525-1, DIN EN 50525-1

Note

G = with green-yellow conductor


x = without green-yellow conductor
Please complete the part number for
these cables by adding the suffix for
the colour required as per the list:
0 = ca.RAL 9005 black
1 = ca.RAL 9003 withe
2 = ca.RAL 5015 blue
3 = ca.RAL 6018 green
4 = ca.RAL 8003 brown
5 = ca.RAL 1021 yellow
6 = ca.RAL 3000 red
7 = ca.RAL 2003 orange
8 = ca.RAL 4005 violet
9 = ca.RAL 7001/7032 grey
Further colours on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These cables may be used when halogen-free, low smoke and corrosive gas properties are required in case of fire. For moderate mechanical demands
in the house, kitchen and office, for house equipment in damp rooms (for example: washing machines, spin-dryers and refrigerators).
Suitable for cooking and heating equipment, providing the cable is not in contact with hot components or heat radiation.
Not suitable for:
in high temperature areas (for example, in lighting equipment), outside buildings, in industrial or agricultural buildings, connection of electrical power
tools.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
3027x
3028x
3029x
3030x
3031x
3032x
3034x
3035x
3036x
3037x
3038x
3039x
3040x
3041x
3042x

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
2x1
3G1
4G1
5G1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5

Outer
Cop.
approx. mm weight
kg / km
6,3
14,4
6,6
21,6
7,2
29,0
8,0
36,0
6,5
19,0
6,9
29,0
7,7
38,0
8,4
48,0
7,4
29,0
8,0
43,0
9,1
58,0
10,0
72,0
9,1
48,0
9,9
72,0
10,8
96,0

Weight
approx.
kg / km
58,0
68,0
81,0
102,0
67,0
81,0
101,0
107,0
87,0
109,0
117,0
169,0
138,0
172,0
210,0

AWG-No.
19
19
19
19
18
18
18
18
16
16
16
16
14
14
14

Part no.
3043x
3044x
3045x
3046x
3047x

No.cores x
cross-sec.
mm
5 G 2,5
2x4
3G4
4G4
5G4

Outer
Cop.
approx. mm weight
kg / km
12,0
120,0
10,4
76,8
11,3
115,2
12,3
153,6
13,9
192,0

Weight
approx.
kg / km
260,0
190,0
242,0
298,0
371,0

AWG-No.
14
12
12
12
12

Dimensions and specifications may be changed without prior notice. (RA03)

95

Flexible Control Cables / Halogen-free Control Cables

JZ-500 HMH-C

flexible control cable, halogen-free, extremely fire resistant,

oil resistant , Cu-screened, EMC-preferred type, meter marking


1)

Technical data

Halogen-free core flexible control cable


adapted to DIN VDE 0285-525-2-51 /
DIN EN 50525-2-51 and
DIN VDE 0285-525-3-11/
DIN EN 50525-3-11
Temperature range
flexing -15C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 300/500 V
Test voltage 2000 V
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 12,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of halogen-free polymer
compound type TI6 to
DIN VDE 0207-363-7 / DIN EN 50363-7
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Separating foil
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of halogen-free spolymer
compound type TM7 to
DIN VDE 0207-363-8 / DIN EN 50363-8
Sheath colour grey (RAL 7001)
with meter marking
LS0H= Low Smoke Zero Halogen

Properties

) We recommend you for critical


applications a consultation
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1(equivalent
DIN VDE 0472 part 804 test method B)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
Cleanroom qualification tested with analog
type. Please note "cleanroom qualified" when
ordering.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-500 HMH, confer page 86

Application

Halogen-free, flame retardant control cables are used for instrumentation and control cables in tooling machinery, conveyor and transportation belts,
production lines, in plant construction, air-conditioning systems as well as in iron and steel works. For fixed installation or for flexing applications, for
casual, not constantly recurring free movement without forced motion and without tensile stress for medium mechanical loads. The cable is suitable
for use in dry, damp and wet environments and on plaster. An interference-free transmission of signals and pulse in assured by the high degree of
screening.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
11656
11657
11342
11658
11343
11659
11660
11663
11665
11667

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5

Outer
Cop.
approx. mm weight
kg / km
5,7
35,0
5,9
42,0
5,9
42,0
6,4
47,0
6,4
47,0
6,9
56,0
7,6
69,0
9,7
108,0
11,5
145,0
13,7
240,0

Weight
approx.
kg / km
46,0
56,0
56,0
62,0
62,0
75,0
98,0
158,0
216,0
315,0

AWG-No.
20
20
20
20
20
20
20
20
20
20

Part no.
11678
11679
11344
11680
11345
11681
11346
11682
11347
11685

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
12 G 0,75

Outer
Cop.
approx. mm weight
kg / km
6,1
40,0
6,3
52,0
6,3
52,0
6,8
60,0
6,8
60,0
7,4
71,0
7,4
71,0
8,2
91,0
8,2
91,0
10,5
142,0

Weight
approx.
kg / km
60,0
68,0
68,0
78,0
78,0
95,0
95,0
130,0
130,0
203,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
Continuation

96

Flexible Control Cables / Halogen-free Control Cables

JZ-500 HMH-C

flexible control cable, halogen-free, extremely fire resistant,

oil resistant , Cu-screened, EMC-preferred type, meter marking


1)

Part no.
11687
11689
11700
11701
11348
11702
11349
11703
11704
11707
11709
11711
11722
11723
11350
11724
11725
11726
11729
11731
11733
11744
11745
11746
11747
11748
11751
11766
11768
11769
11770
11771

No.cores x
cross-sec.
mm
18 G 0,75
25 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
7G1
12 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
2x4
3G4
4G4
5G4
7G4

Outer
Cop.
approx. mm weight
kg / km
12,7
212,0
15,0
281,0
6,4
50,0
6,7
60,0
6,7
60,0
7,2
71,0
7,2
71,0
8,0
88,0
8,7
111,0
11,4
184,0
13,6
260,0
16,2
349,0
7,0
63,0
7,4
80,0
7,4
80,0
8,1
97,0
9,0
119,0
9,8
147,0
12,8
267,0
15,6
374,0
18,4
526,0
8,4
96,0
8,8
144,0
9,8
148,0
10,8
181,0
11,9
255,0
15,8
441,0
10,0
120,0
10,6
174,0
11,6
230,0
12,8
273,0
14,2
316,0

Weight
approx.
kg / km
290,0
413,0
66,0
80,0
80,0
100,0
100,0
130,0
160,0
260,0
382,0
540,0
88,0
100,0
100,0
125,0
158,0
210,0
340,0
480,0
702,0
132,0
168,0
195,0
222,0
345,0
572,0
184,0
238,0
305,0
388,0
504,0

AWG-No.
19
19
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
12
12
12
12
12

Part no.
11781
11782
11783
11784
11785
11786
11787
11788
11789
11790
11793
11794
11812
11795
11796
11797
11798
11799
11800
11801
11802
11803
11804
11805
11806
11807
11808
11809
11810
11811
11813

No.cores x
cross-sec.
mm
2G6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
3 G 120
4 G 120
4 G 185

Outer
Cop.
approx. mm weight
kg / km
11,7
173,0
12,5
240,0
13,8
305,0
15,4
439,0
17,0
505,0
14,5
255,0
15,6
350,0
17,2
535,0
19,1
592,0
21,2
810,0
20,3
740,0
22,2
895,0
24,8
1282,0
22,5
1070,0
25,0
1140,0
27,5
1380,0
25,7
1240,0
28,5
1576,0
31,7
1930,0
30,8
1675,0
34,1
2155,0
38,1
2794,0
36,0
2288,0
40,0
3120,0
44,5
3705,0
41,1
3010,0
45,6
4043,0
50,7
5026,0
45,2
3812,0
50,1
5069,0
63,0
8040,0

Weight
approx.
kg / km
270,0
328,0
416,0
510,0
670,0
420,0
495,0
785,0
855,0
1308,0
882,0
1293,0
2149,0
1432,0
1911,0
2414,0
1914,0
2542,0
3180,0
3080,0
3550,0
4753,0
3840,0
4939,0
6572,0
5651,0
6690,0
8370,0
6342,0
8453,0
10800,0

AWG-No.
10
10
10
10
10
8
8
8
8
8
6
6
6
4
4
4
2
2
2
1
1
1
2/0
2/0
2/0
3/0
3/0
3/0
4/0
4/0
350 kcmil

Dimensions and specifications may be changed without prior notice. (RA03)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

97

Flexible Control Cables / Halogen-free Control Cables UL/CSA

MEGAFLEX 500-C

halogen-free, flame retardant, oil-resistant,

UV-resistant, flexible, screened, EMC-preferred types, meter marking

Technical data

Cable structure

Halogen-free flexible control cable


adapted to
DIN VDE 0285-525-3-11 /
DIN EN 50525-3-11,
to UL-Style 20939, UL-Std.758
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
U0/U 300/500 V
UL/CSA 600 V
Test voltage 3000 V
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 4x cable
Flexible
Alternate bending test acc. to
DIN VDE 0473-396 / DIN EN 50396

Bare copper, fine wire conductors, to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of halogen-free
special polymer
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Separating foil
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of halogen-free
special polymer
Sheath colour grey (RAL 7001)
with meter marking
LS0H= Low Smoke Zero Halogen

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
MEGAFLEX 500, confer page 88
Approved to UL/CSA
see section N, page 398

Properties

Halogen-free
Highly flame-retardant
Resistant to oils and greases
Resistant to UV and weathering
Flexible, abrasion- and wear-resistant
Ozone-resistant
Recycleable
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (previously
DIN VDE 0472 part 804 test method B)
CSA FT1
Corrosiveness of combustion gases acc. to
NF X 10-702
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)
Oil-resistant to DIN VDE 0473-811-404 /
DIN EN 60811-404
Hydrolysis resistant to DIN EN 61234-1
Ozone-resistant to DIN VDE 0473-811-403/
DIN EN 60811-403

Application

For fixed installation or flexible application that does not permanently recurring free movement without forced motion and without tensile stress, for
high mechanical strain. As a measuring and control cable e. g. in machine and plant engineering, air conditioning in the warehouse and materials
handling, shipbuilding and in the newable energies such as wind power stations.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
13500
13501
13502
13504
13503
13505
13506
13507

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 x 0,5
4 G 0,5
5 G 0,5
5 x 0,5
7 G 0,5

AWG-No. Outer
approx.
mm
20
5,7
20
6,0
20
6,0
20
6,5
20
6,5
20
7,0
20
7,0
20
7,9

Cop.
weight
kg / km
35,0
42,0
42,0
47,0
47,0
56,0
56,0
69,0

Weight
approx.
kg / km
46,0
56,0
56,0
62,0
62,0
75,0
75,0
98,0

Part no.
13508
13509
13510
13511
13512
13514
13515

No.cores x
cross-sec.
mm
8 G 0,5
10 G 0,5
12 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5

AWG-No. Outer
approx.
mm
20
8,5
20
9,3
20
9,6
20
10,7
20
11,2
20
11,9
20
13,4

Cop.
weight
kg / km
80,0
94,0
108,0
129,0
145,0
172,0
240,0

Weight
approx.
kg / km
116,0
135,0
158,0
210,0
216,0
240,0
315,0
Continuation

98

Flexible Control Cables / Halogen-free Control Cables UL/CSA

MEGAFLEX 500-C

halogen-free, flame retardant, oil-resistant,

UV-resistant, flexible, screened, EMC-preferred types, meter marking

Part no.
13516
13517
13518
13519
13520
13521
13522
13523
13524
13525
13526
13527
13528
13529
13530
13531
13532
13533
13534
13535
13536
13537
13538
13539
13540
13541
13542
13543
13544
13545
13546
13547
13548
13549
13550
13552
13554
13556
13557
13558
13559
13560
13561

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
8 G 0,75
10 G 0,75
12 G 0,75
16 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
7G1
8G1
10 G 1
12 G 1
16 G 1
18 G 1
20 G 1
25 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5

AWG-No. Outer
approx.
mm
19
6,1
19
6,4
19
6,4
19
6,9
19
6,9
19
7,4
19
7,4
19
8,6
19
8,6
19
9,4
19
10,2
19
10,4
19
11,6
19
12,4
19
12,9
19
14,8
18
6,4
18
6,7
18
6,7
18
7,3
18
7,3
18
7,8
18
9,1
18
9,9
18
10,8
18
11,2
18
12,3
18
13,2
18
13,8
18
15,8
16
7,0
16
7,3
16
7,3
16
7,9
16
8,6
16
10,2
16
11,1
16
12,0
16
12,5
16
13,8
16
15,0
16
15,7
16
18,0

Cop.
weight
kg / km
40,0
52,0
52,0
60,0
60,0
71,0
71,0
91,0
91,0
110,0
137,0
142,0
200,0
212,0
238,0
281,0
50,0
60,0
60,0
71,0
71,0
88,0
111,0
127,0
150,0
184,0
209,0
260,0
317,0
349,0
63,0
80,0
80,0
97,0
119,0
147,0
170,0
193,0
267,0
315,0
374,0
396,0
526,0

Weight
approx.
kg / km
60,0
68,0
68,0
78,0
78,0
95,0
95,0
130,0
130,0
145,0
180,0
203,0
275,0
290,0
320,0
413,0
66,0
80,0
80,0
100,0
100,0
130,0
160,0
197,0
232,0
260,0
346,0
382,0
440,0
540,0
88,0
100,0
100,0
125,0
158,0
210,0
244,0
315,0
340,0
424,0
480,0
545,0
702,0

Part no.
13562
13563
13565
13566
13567
13568
13569
13570
13571
13572
13573
13574
13575
13576
13577
13578
13579
13580
13581
13582
13583
13584
13585
13586
13587
13588
13589
13590
13591
13592
13593
13594
13595
13596
13597

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
8 G 2,5
10 G 2,5
12 G 2,5
2x4
3G4
4G4
5G4
7G4
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16
3 G 16
4 G 16
5 G 16
7 G 16
4 G 25
4 x 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150

AWG-No. Outer
approx.
mm
14
8,3
14
9,0
14
9,8
14
10,9
14
12,9
17
13,8
14
15,8
14
15,9
12
9,8
12
10,6
12
11,5
12
12,7
12
13,9
10
11,5
10
12,4
10
13,8
10
15,7
10
16,6
8
14,9
8
15,9
8
17,8
8
19,6
8
21,6
6
17,3
6
18,5
6
20,8
6
22,9
6
25,0
4
26,2
2
30,4
1
34,6
2/0
41,3
3/0
46,2
4/0
51,0
300 kcmil
59,0

Cop.
weight
kg / km
96,0
144,0
148,0
181,0
255,0
285,0
340,0
441,0
120,0
174,0
230,0
273,0
316,0
173,0
240,0
305,0
439,0
505,0
255,0
350,0
535,0
592,0
810,0
422,0
585,0
740,0
895,0
1282,0
1140,0
1576,0
2155,0
3120,0
4043,0
5069,0
5792,0

Weight
approx.
kg / km
132,0
168,0
195,0
256,0
345,0
390,0
482,0
572,0
220,0
251,0
305,0
388,0
504,0
270,0
351,0
464,0
546,0
670,0
461,0
574,0
785,0
914,0
1308,0
670,0
911,0
1105,0
1293,0
2149,0
1911,0
2542,0
3550,0
4939,0
6690,0
8453,0
9104,0

Dimensions and specifications may be changed without prior notice. (RA03)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

99

Flexible Control Cables / Halogen-free Control Cables

JZ-600 HMH-C

flexible control cable, halogen-free, extremely fire resistant, oil

resistant , 0,6/1kV, screened, EMC-preferred type, meter marking


1)

Technical data

Halogen-free, flexible control cable,


core construction adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
and DIN VDE 0285-525-3-11/
DIN EN 50525-3-11
Temperature range
flexing -15C to +70C
fixed -40C to +70C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 15x cable
fixed installation 7,5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of halogen-free polymer
compound type TI6 to
DIN VDE 0207-363-7 / DIN EN 50363-7
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Inner sheath
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of halogen-free polymer
compound type, TM7 to
DIN VDE 0207-363-8 / DIN EN 50363-8
Sheath colour black (RAL 9005)
with meter marking

Properties

For critical applications recommend you


request a consultation
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Self-extinguishing and flame-resistant
acc. to DIN VDE 0482 Part 265-2-1/
EN 50265-2-1/IEC 60332-1 (equivalent
DIN VDE 0472 Part 804 test method B)
Corrosiveness of corrosive gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 607542
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482,
Part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

1)

Note

G = with green-yellow conductor


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-600 HMH, confer page 91

Application

Halogen-free, flame retardant cables are used as measuring and control cable in machine tools, conveyor belts, production lines as well as in plant
installations, in heating and air-conditioning systems and steel production works. For fixed installation or flexible application, directed without forcing
by casual, constantly recurring free movements and without tensile stress, for medium mechanical strain. This cable is suitable for the application in
dry, damp and wet environments, outdoors (fixed installation) and for laying on plaster. The dense screening assures interference-free transmission
of all signals and impulses.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12850
12851
12852
12853
12854
12855
12856
12857
12858
12859
12860
12861
12862
12863

No.cores x
cross-sec.
mm
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75

Outer
Cop.
approx. mm weight
kg / km
8,8
45,0
9,4
54,0
10,2
66,0
10,8
79,0
14,3
137,0
16,4
156,0
19,3
250,0
9,1
57,0
9,9
63,0
10,6
76,0
11,5
100,0
14,9
175,0
17,2
240,0
20,6
306,0

Weight
approx.
kg / km
150,0
170,0
199,0
235,0
320,0
428,0
503,0
155,0
190,0
228,0
323,0
410,0
560,0
730,0

AWG-No.
20
20
20
20
20
20
20
19
19
19
19
19
19
19

Part no.
12864
12865
12866
12867
12868
12869
12870
12871
12872
12873
12874
12875
12876
12877

No.cores x
cross-sec.
mm
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5

Outer
Cop.
approx. mm weight
kg / km
9,8
64,0
10,4
76,0
11,4
89,0
12,3
114,0
15,9
186,0
18,2
284,0
22,0
387,0
10,8
82,0
11,5
99,0
13,0
123,0
14,2
148,0
18,4
274,0
21,3
386,0
25,4
531,0

Weight
approx.
kg / km
163,0
200,0
239,0
289,0
464,0
628,0
855,0
187,0
240,0
289,0
383,0
592,0
806,0
1241,0

AWG-No.
18
18
18
18
18
18
18
16
16
16
16
16
16
16
Continuation

100

Flexible Control Cables / Halogen-free Control Cables

JZ-600 HMH-C

flexible control cable, halogen-free, extremely fire resistant, oil

resistant , 0,6/1kV, screened, EMC-preferred type, meter marking


1)

Part no.
12878
12879
12880
12881
12882
12883
12884
12885
12886
12887
12888
12889
12890
12891
12892
12893

No.cores x
cross-sec.
mm
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
3G4
4G4
5G4
3G6
4G6
5G6
3 G 10
4 G 10
5 G 10

Outer
Cop.
approx. mm weight
kg / km
12,8
148,0
13,8
169,0
15,0
220,0
16,3
284,0
21,6
470,0
25,2
572,0
30,0
740,0
14,6
178,0
15,7
234,0
17,2
284,0
15,9
245,0
17,4
316,0
19,2
442,0
19,8
367,0
21,5
549,0
23,5
604,0

Weight
approx.
kg / km
298,0
345,0
427,0
561,0
857,0
1355,0
1995,0
391,0
527,0
700,0
629,0
731,0
1105,0
1125,0
1345,0
1635,0

AWG-No.
14
14
14
14
14
14
14
12
12
12
10
10
10
8
8
8

Part no.
12894
12895
12896
12897
12898
12899
12900
12901
12902
12903
12904
12905
12906
12907

No.cores x
cross-sec.
mm
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150

Outer
Cop.
approx. mm weight
kg / km
25,7
807,0
28,5
940,0
31,4
1345,0
28,2
920,0
31,3
1169,0
34,5
1420,0
31,2
1250,0
34,5
1680,0
38,0
2020,0
40,5
2370,0
46,0
3257,0
51,3
4060,0
56,4
5231,0
64,4
6794,0

Weight
approx.
kg / km
1395,0
1870,0
2720,0
2465,0
2750,0
3490,0
3230,0
4100,0
4950,0
5780,0
7480,0
10220,0
13750,0
15900,0

AWG-No.
6
6
6
4
4
4
2
2
2
1
2/0
3/0
4/0
4/0

Dimensions and specifications may be changed without prior notice. (RA03)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

101

Flexible Control Cables / Halogen-free Control Cables

JB-750 HMH-C

flexible control cable, coloured core, halogen-free, screened,

extremely fire resistant, oil resistant1), EMC-preferred type, meter marking

Technical data

Halogen-free core flexible control cable,


adapted to DIN VDE 0285-525-2-51 /
DIN EN 50525-2-51 and
DIN VDE 0285-525-3-11 /
DIN EN 50525-3-11
Temperature range
flexing -15C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 450/750 V
Test voltage 3000 V
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 12,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of halogen-free polymer
compound type TI6 to
DIN VDE 0207-363-7 / DIN EN 50363-7
Core identification to DIN VDE 0293-308
GN-YE conductor
Cores stranded in layers with
optimal lay-length
Separating foil
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of halogen-free polyner
compound type TM7 to
DIN VDE 0207-363-8 / DIN EN 50363-8
Sheath colour grey (RAL 7001)
with meter marking
LS0H= Low Smoke Zero Halogen

Properties

For the critical applications we advise for


consultation
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2 / IEC 60332-1
(equivalent DIN VDE 0472 part 804
test method B)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267/
DIN EN 50267-2-2/ IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267/DIN EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

1)

Note

G = with green-yellow conductor


Cleanroom qualification tested with analog
type. Please note "cleanroom qualified" when
ordering.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JB-750 HMH, confer page 93

Application

Halogen-free, flame retardant control cables are used for instrumentation and control cables in tooling machinery, conveyor and transportation belts,
production lines, in plant construction, air-conditioning systems as well as in iron and steel works. For fixed installation or for flexing applications, for
casual, not constantly recurring free movement without forced motion and without tensile stress for medium mechanical loads. The cable is suitable
for use in dry, damp and wet environments and for installation on plaster An interference-free transmission of signals and pulse in assured by the high
degree of screening.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
11942
11943
11944
11945
11946
11947

No.cores x
cross-sec.
mm
3 G 1,5
4 G 1,5
5 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5

Outer
Cop.
approx. mm weight
kg / km
8,4
80,0
9,3
97,0
10,2
119,0
9,9
144,0
11,0
148,0
12,2
181,0

Weight
approx.
kg / km
125,0
160,0
193,0
198,0
240,0
280,0

AWG-No.
16
16
16
14
14
14

Part no.
11948
11949
11950
11951
11952

No.cores x
cross-sec.
mm
3G4
4G4
5G4
4G6
5G6

Outer
Cop.
approx. mm weight
kg / km
12,1
174,0
13,3
230,0
14,7
273,0
15,0
305,0
16,6
439,0

Weight
approx.
kg / km
251,0
315,0
396,0
430,0
524,0

AWG-No.
12
12
12
10
10
Continuation

102

Flexible Control Cables / Halogen-free Control Cables

JB-750 HMH-C

flexible control cable, coloured core, halogen-free, screened,

extremely fire resistant, oil resistant1), EMC-preferred type, meter marking


Part no.
11953
11954
11955
11956
11957
11958

No.cores x
cross-sec.
mm
4 G 10
5 G 10
4 G 16
5 G 16
4 G 25
5 G 25

Outer
Cop.
approx. mm weight
kg / km
18,9
535,0
21,1
592,0
21,9
740,0
24,3
895,0
27,0
1140,0
30,0
1380,0

Weight
approx.
kg / km
804,0
942,0
1190,0
1370,0
1968,0
2514,0

AWG-No.

Part no.
8
8
6
6
4
4

11959
11960
11961
11962
11963
11964

No.cores x
cross-sec.
mm
4 G 35
5 G 35
4 G 50
4 G 70
4 G 95
4 G 120

Outer
Cop.
approx. mm weight
kg / km
29,6
1576,0
32,9
1930,0
35,3
2155,0
39,0
3120,0
45,6
4043,0
50,8
5069,0

Weight
approx.
kg / km
2540,0
3260,0
3668,0
5076,0
6807,0
8612,0

AWG-No.
2
2
1
2/0
3/0
4/0

Dimensions and specifications may be changed without prior notice. (RA03)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

103

INHERENTLY SAFE PVC CONTROL CABLES

Flexible Control Cables / PVC Control Cables for Intrinsically Safe Circuits

OZ-BL outer sheath blue, intrinsic safety, flexible, meter marking


A

Technical data

Control cable, special PVC with blue outer


sheath for hazardous areas to
hazard type -i- (= intrinsically safe)
For intrinsically safe installation acc. to
DIN EN 60079-14 and IEC 60079-14
section 12.2.2 (VDE 0165 part 1)
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance
core/core approx. 120 nF/km
Inductance
approx. 0,68 mH/km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type Z 7225
Core identification to DIN VDE 0293
black cores with continuous white
numbering
without GN-YE conductor
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour blue (RAL 5015)
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

For underground laying use NYY with blue


outer sheath.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Instrumentation cable RE-2Y(St)Yv with blue
outer sheath see Data and Computer Cables

Application

For hazardous areas the cables with special marking (blue) (hazard type-i-) used as flexible control and measuring cables to meet the requirements
for the installation of electrical apparatus. These installations are not earthed and require a separate power circuit. Those cables are not suitable for
underground laying.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
14001
14002
14003
14004
14075
14005
14076
14006
14007
14008
14009
14010
14011
14012
14013
14014
14015
14016
14017
14018

No.cores x
cross-sec.
mm
2 x 0,75
3 x 0,75
4 x 0,75
5 x 0,75
7 x 0,75
8 x 0,75
12 x 0,75
18 x 0,75
25 x 0,75
30 x 0,75
34 x 0,75
41 x 0,75
2x1
3x1
4x1
5x1
7x1
12 x 1
18 x 1
25 x 1

Outer
Cop.
approx. mm weight
kg / km
5,3
14,4
5,6
21,6
6,3
29,0
6,9
36,0
7,5
52,0
8,3
58,0
9,8
88,0
12,2
130,0
14,3
180,0
15,3
215,0
16,5
245,0
18,1
298,0
5,6
19,0
5,9
29,0
6,6
38,0
7,3
48,0
8,1
67,0
10,4
115,0
12,9
173,0
15,4
240,0

Weight
approx.
kg / km
46,0
54,0
66,0
80,0
110,0
130,0
179,0
257,0
365,0
448,0
510,0
607,0
60,0
72,0
86,0
104,0
141,0
230,0
343,0
485,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18

Part no.
14019
14020
14021
14022
14023
14024
14025
14026
14027
14100
14101
14102

No.cores x
cross-sec.
mm
2 x 1,5
3 x 1,5
4 x 1,5
5 x 1,5
7 x 1,5
12 x 1,5
18 x 1,5
25 x 1,5
30 x 1,5
3 x 2,5
4 x 2,5
5 x 2,5

Outer
Cop.
approx. mm weight
kg / km
6,4
29,0
6,8
43,0
7,4
58,0
8,3
72,0
9,2
101,0
11,8
173,0
14,6
259,0
17,4
360,0
18,6
440,0
8,3
72,0
9,2
96,0
10,1
120,0

Weight
approx.
kg / km
70,0
90,0
109,0
131,0
184,0
309,0
440,0
620,0
842,0
148,0
178,0
221,0

AWG-No.
16
16
16
16
16
16
16
16
16
14
14
14

Dimensions and specifications may be changed without prior notice. (RA04)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA-EX
Cable Gland - HELUTOP HT-MS-EX-d

105

Flexible Control Cables / PVC Control Cables for Intrinsically Safe Circuits

OZ-BL-CY outer sheath blue, intrinsic safety, flexible, meter marking

Technical data

Control cable, special PVC with blue outer


sheath for hazardous areas to
hazard type -i- (=intrinsically safe)
For intrinsically safe installation acc. to
DIN EN 60079-14 and IEC 60079-14
section 12.2.2. (VDE 0165 part 1)
Temperature range
flexing -10C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance
core/core approx. 140 nF/km
core/screen approx. 187 nF/km
Inductance
approx. 0,68 mH/km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type Z 7225
Core identification to DIN VDE 0293
black cores with continuous white
numbering
without GN-YE conductor
Cores stranded in layers with
optimal lay-length
Separating foil
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour blue (RAL 5015)
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2 / IEC 60332-1
(equivalent DIN VDE 0472 part 804
test method B)

Note

For underground laying use NYY with blue


outer sheath.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Instrumentation cable RE-2Y(St)Yv with blue
outer sheath see Data and Computer cables

Application

For hazardous areas the cables with special marking (blue) (hazard type-i-) used as flexible control and measuring cables to meet the requirements
for the installation of electrical apparatus. These installations are not earthed and require a separate power circuit. Those cables are not suitable for
underground laying. The copper braided screening ensures the transmission of data signals and free from interference.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
14028
14029
14030
14031
14088
14032
14033
14034
14035
14036
14037
14038
14039
14040
14041
14042
14043
14044
14045
14046
14047
14048
14049

No.cores x
cross-sec.
mm
2 x 0,75
3 x 0,75
4 x 0,75
5 x 0,75
7 x 0,75
8 x 0,75
10 x 0,75
12 x 0,75
18 x 0,75
20 x 0,75
25 x 0,75
30 x 0,75
34 x 0,75
41 x 0,75
2x1
3x1
4x1
5x1
7x1
12 x 1
18 x 1
25 x 1
34 x 1

Outer
Cop.
approx. mm weight
kg / km
6,1
40,0
6,3
52,0
6,8
60,0
7,4
71,0
8,2
91,0
9,0
110,0
10,3
137,0
10,5
142,0
12,7
212,0
13,6
238,0
15,0
281,0
16,0
320,0
17,2
345,0
18,1
400,0
6,4
50,0
6,7
60,0
7,2
71,0
8,0
88,0
8,7
111,0
11,4
184,0
13,6
260,0
16,2
349,0
18,5
486,0

Weight
approx.
kg / km
59,0
66,0
77,0
93,0
130,0
145,0
180,0
202,0
292,0
362,0
415,0
486,0
523,0
680,0
65,0
81,0
98,0
127,0
158,0
260,0
380,0
534,0
741,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA04)

106

19
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18

Part no.
14050
14051
14052
14053
14054
14055
14056
14057
14058
14059

No.cores x
cross-sec.
mm
2 x 1,5
3 x 1,5
4 x 1,5
5 x 1,5
7 x 1,5
12 x 1,5
18 x 1,5
25 x 1,5
30 x 1,5
34 x 1,5

Outer
Cop.
approx. mm weight
kg / km
7,0
63,0
7,4
80,0
8,1
97,0
9,0
119,0
9,8
147,0
12,8
267,0
15,6
374,0
18,4
526,0
19,6
555,0
21,2
629,0

Weight
approx.
kg / km
88,0
100,0
126,0
160,0
208,0
338,0
479,0
705,0
830,0
900,0

AWG-No.
16
16
16
16
16
16
16
16
16
16

Flexible Control Cables / PVC Control Cables for Intrinsically Safe Circuits

OB-BL-PAAR-CY outer sheath blue, intrinsic safety, EMC-preferred type,

meter marking

Technical data

Special PVC control cable with blue outer


sheath for hazardous areas to hazard
type -i- for intrinsically safe installation
acc. to DIN EN 60079-14 and
IEC 60079-14 section 12.2.2.
(VDE 0165 part 1)
Conductor resistance
at 0,5 mm 37,8 Ohm/km
at 0,75 mm 25,3 Ohm/km
Temperature range
flexing -10C to +80C
fixed installation -30C to +80C
Operating peak voltage
(not for heavy current installation purposes)
900 V
Test voltage
core/core 2000 V
core/screen 1000 V
Breakdown voltage min. 4000 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance
core/core approx. 105 nF/km
core/screen approx. 145 nF/km
Inductance
approx. 0,68 mH/km
Characteristic impedance
approx. 80 Ohm
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification (pair) to DIN 47100
Cores twisted in pairs
Pairs stranded in layers with optimal
lay-length
Separating foil
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour blue (RAL 5015)
with meter marking

Properties

Extensively oil resistant,


oil-/chemical resistance
see table Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
Instrumentation cable RE-2Y(St)Yv with blue
outer sheath see Data and Computer Cables

Application

For hazardous areas this flexible control cable has been constructed for closed circuit systems in accordance with VDE 0165 part 1, part 12. 2. 2. 6,
which covers the requirements for the special marking (blue) of this type (hazard type -i-). The paired construction and the copper screening afford
a good protection against electrical interference and ensure the transmission of data signals.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
14077
14078
14079
14080
14081
14082
14083
14084
14085
14086
14087

No.pairs x
cross-sec.
mm
2 x 2 x 0,5
3 x 2 x 0,5
4 x 2 x 0,5
6 x 2 x 0,5
8 x 2 x 0,5
10 x 2 x 0,5
12 x 2 x 0,5
16 x 2 x 0,5
20 x 2 x 0,5
24 x 2 x 0,5
25 x 2 x 0,5

Outer
approx.
mm
7,6
8,2
9,0
10,9
12,3
14,2
14,7
16,3
17,7
20,2
20,6

Cop.
weight
kg / km
47,0
67,0
80,0
108,0
129,0
172,0
235,0
301,0
343,0
394,0
406,0

Weight
approx.
kg / km
89,0
104,0
126,0
171,0
251,0
282,0
261,0
445,0
525,0
590,0
622,0

AWG-No.

Part no.
20
20
20
20
20
20
20
20
20
20
20

14089
14090
14091
14092
14093
14094
14095
14096
14097
14098
14099

No.pairs x
cross-sec.
mm
2 x 2 x 0,75
3 x 2 x 0,75
4 x 2 x 0,75
6 x 2 x 0,75
8 x 2 x 0,75
10 x 2 x 0,75
12 x 2 x 0,75
16 x 2 x 0,75
20 x 2 x 0,75
24 x 2 x 0,75
25 x 2 x 0,75

Outer
approx.
mm
8,6
9,1
10,1
12,4
14,2
16,0
16,8
18,6
21,2
22,8
23,2

Cop.
weight
kg / km
60,0
80,0
110,0
142,0
200,0
238,0
270,0
342,0
369,0
451,0
461,0

Weight
approx.
kg / km
105,0
128,0
156,0
216,0
309,0
355,0
405,0
560,0
671,0
795,0
803,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19

Dimensions and specifications may be changed without prior notice. (RA04)

107

BIO-OIL & MICROBE-RESISTANT CABLES

Flexible Control Cables / Bio-Oil and microbial resistant Cables

BIOFLEX-500-JZ

Bio-fuel resistant, abrasion resistant, recyclable environment

friendly, bio-oil resistant , meter marking


1)

Technical data

Bio-oil resistant, abrasion resistant special


control cable in adapted to
DIN VDE 0285-525-1 / DIN EN 50525-1
Temperature range
flexing -20C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 15x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special polymer
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special
polymer compound
Sheath colour dark green
with meter marking

Properties

Resistant to
Bio-fuel (diesel and petrol), highly resistant
to biologically decomposable oils, Oxygene,
Ozone, Hydrolysis and Microbes
Low adhesion

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
1) For the critical applications we advise for
consultation.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
BIOFLEX-500-JZ-C, confer page 110

Application

HELUKABEL BIOFLEX-500-JZ is an extremely robust control cable with high abrasion and tear resistant properties. Due to its high resistance to
Bio-fuel, Bio-oil and coolant emulsions. It is especially suited for use in the machine, tool making and plant industries as well as in the steel industry
for difficult and problem areas. The high flexibility of this cable type makes it quick and easy to install. Suitable for outdoor lying.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
25620
25621
25622
25623
25624
25625
25626
25627
25628
25629
25630
25631
25632
25633
25634
25635
25636
25637
25638
25639
25640
25641
25642
25643
25644
25645
25646
25647
25648
25649
25650
25651
25652
25653

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
10 G 0,75
12 G 0,75
14 G 0,75
18 G 0,75
25 G 0,75
41 G 0,75
42 G 0,75
2x1
3G1
4G1
5G1
7G1
10 G 1
12 G 1
14 G 1
18 G 1
25 G 1
41 G 1
42 G 1

Outer
Cop.
approx. mm weight
kg / km
5,4
9,6
5,9
14,4
6,3
19,0
6,9
24,0
7,8
33,6
9,6
48,0
10,0
58,0
10,3
67,0
11,5
86,0
13,6
120,0
5,4
14,4
6,2
21,6
6,7
29,0
7,3
36,0
8,8
50,0
10,5
72,0
11,0
86,0
11,4
101,0
12,6
130,0
15,2
180,0
18,0
296,0
18,5
310,0
6,6
19,0
7,0
29,0
7,6
38,0
8,2
48,0
9,6
67,0
11,6
96,0
12,0
115,0
13,2
134,0
14,5
173,0
17,6
240,0
21,1
394,0
21,5
403,0

Weight
approx.
kg / km
45,0
55,0
65,0
75,0
90,0
120,0
135,0
170,0
205,0
270,0
44,0
53,0
64,0
76,0
96,0
140,0
170,0
202,0
260,0
282,0
600,0
620,0
53,0
63,0
75,0
89,0
115,0
166,0
201,0
230,0
289,0
380,0
720,0
740,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18

Part no.
25654
25655
25656
25657
25658
25659
25660
25661
25662
25663
25664
25665
25666
25667
25668
25669
25670
25671
25672
25673
25674
25675
25676
25677
25678
25679
25680
25681
25682
25683
25684
25685
25686
25687
25688
25689
25690

No.cores x
cross-sec.
mm
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
10 G 1,5
12 G 1,5
14 G 1,5
18 G 1,5
25 G 1,5
42 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
2x4
3G4
4G4
5G4
3G6
4G6
5G6
3 G 10
4 G 10
5 G 10
4 G 16
5 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120

Outer
Cop.
approx. mm weight
kg / km
7,2
29,0
7,6
43,0
8,2
58,0
9,0
72,0
10,7
101,0
13,0
144,0
13,4
173,0
14,5
202,0
16,0
259,0
19,5
360,0
23,8
605,0
8,6
48,0
9,3
72,0
10,3
96,0
11,5
120,0
13,4
168,0
17,0
288,0
20,0
432,0
24,1
600,0
10,4
77,0
11,2
115,0
12,5
154,0
13,8
192,0
13,0
173,0
14,7
230,0
16,0
288,0
16,7
288,0
18,3
384,0
20,5
480,0
21,1
614,0
23,6
768,0
29,4
960,0
32,8
1344,0
38,9
1920,0
44,7
2688,0
59,6
3648,0
64,5
4608,0

Weight
approx.
kg / km
68,0
87,0
106,0
131,0
173,0
245,0
293,0
347,0
454,0
641,0
1100,0
110,0
146,0
183,0
222,0
293,0
512,0
740,0
940,0
147,0
228,0
291,0
355,0
362,0
468,0
570,0
555,0
720,0
894,0
1063,0
1400,0
1590,0
2200,0
2400,0
4400,0
6000,0
7400,0

AWG-No.
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
10
10
10
8
8
8
6
6
4
2
1
2/0
3/0
4/0

Dimensions and specifications may be changed without prior notice. (RA05)

109

Flexible Control Cables / Bio-Oil and microbial resistant Cables

BIOFLEX-500-JZ-C

Bio-fuel resistant, abrasion resistant, recyclable environment

friendly, bio-oil resistant , Cu-screened, EMC-preferred type, meter marking


1)

Technical data

Bio-oil resistant, abrasion resistant special


control cable in adapted to
DIN VDE 0285-525-1 / DIN EN 50525-1
Temperature range
flexing -20C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 20x cable
fixed installation 6x cable
Radiation resistance
up to 100x106cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insualtion of special polymer
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Special inner sheath
Tinned copper braided screen,
approx. 85% coverage
Core wrapping of fleece
guarantees easy cable stripping
Outer sheath of special
polymer compound
Sheath colour dark green
with meter marking

Properties

Resistant to
Bio-fuel (diesel and petrol), highly resistant
to biologically decomposable oils, Oxygene,
Ozone, Hydrolysis and Microbes
Low adhesion

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
1) For the critical applications we advise for
consultation.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
BIOFLEX-500-JZ, confer page 109

Application

HELUKABEL BIOFLEX-500-JZ-C is an extremely robust control cable with high abrasion and tear resistant properties. Due to its high resistance to
Bio-fuel, Bio-oil and coolant emulsions. It is especially suited for use in the machine, tool making and plant industries as well as in the steel industry
for difficult and problem areas. The inner sheaths of those cables raise the mecanical stress. The high flexibility of this cable type makes it quick and
easy to install. Suitable for outdoor lying. These screened cables are particularly suitable for the interference-free transmission in instrumentation and
control engineering applications (electromagnetic compatibillity). 1) For the critical applications we advise for consultation.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
25691
25692
25693
25694
25695
25696
25697
25698
25699
25700
25701
25702
25703
25704
25705
25706
25707
25708
25709
25710
25711
25712

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
10 G 0,75
12 G 0,75
14 G 0,75
18 G 0,75
25 G 0,75
41 G 0,75
42 G 0,75

Outer
Cop.
approx. mm weight
kg / km
6,6
41,0
7,1
45,0
7,6
54,0
8,2
66,0
9,4
79,0
11,2
107,0
11,3
137,0
11,9
142,0
12,9
156,0
15,9
250,0
7,2
46,0
7,7
57,0
8,2
63,0
8,8
76,0
10,1
100,0
12,2
140,0
12,3
175,0
13,0
190,0
14,6
240,0
17,8
306,0
21,5
403,0
22,0
410,0

Weight
approx.
kg / km
68,0
84,0
95,0
107,0
135,0
170,0
195,0
222,0
278,0
406,0
88,0
98,0
112,0
130,0
185,0
270,0
294,0
317,0
357,0
510,0
951,0
975,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19

Part no.
25713
25714
25715
25716
25717
25718
25719
25720
25721
25722
25723
25724
25725
25726
25727
25728
25729
25730
25731
25732
25733
25734

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
10 G 1
12 G 1
14 G 1
18 G 1
25 G 1
41 G 1
42 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
10 G 1,5
12 G 1,5
14 G 1,5
18 G 1,5
25 G 1,5

Outer
Cop.
approx. mm weight
kg / km
8,1
54,0
8,5
64,0
9,0
76,0
9,9
89,0
11,6
114,0
14,0
156,0
14,4
186,0
15,0
198,0
17,0
284,0
20,6
387,0
25,0
578,0
25,5
590,0
8,5
64,0
8,9
82,0
9,7
99,0
10,8
123,0
12,5
148,0
15,1
198,0
15,5
274,0
16,1
294,0
18,6
386,0
22,1
531,0

Weight
approx.
kg / km
98,0
102,0
145,0
170,0
220,0
330,0
350,0
402,0
515,0
690,0
1070,0
1096,0
130,0
152,0
167,0
203,0
305,0
422,0
435,0
480,0
642,0
803,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
Continuation

110

Flexible Control Cables / Bio-Oil and microbial resistant Cables

BIOFLEX-500-JZ-C

Bio-fuel resistant, abrasion resistant, recyclable environment

friendly, bio-oil resistant , Cu-screened, EMC-preferred type, meter marking


1)

Part no.
25735
25736
25737
25738
25739
25740
25741
25742
25743
25744
25745
25746
25747

No.cores x
cross-sec.
mm
41 G 1,5
42 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
2x4
3G4
4G4
5G4
3G6

Outer
Cop.
approx. mm weight
kg / km
27,2
840,0
27,5
890,0
10,6
110,0
11,1
148,0
12,1
169,0
13,2
220,0
15,9
284,0
19,5
470,0
12,6
124,0
13,4
178,0
15,0
234,0
16,4
284,0
15,2
245,0

Weight
approx.
kg / km
1360,0
1375,0
180,0
215,0
268,0
349,0
406,0
720,0
300,0
340,0
408,0
504,0
453,0

AWG-No.
16
16
14
14
14
14
14
14
12
12
12
12
10

Part no.
25748
25749
25750
25751
25752
25753
25754
25755
25756
25757
25758
25759
25760

No.cores x
cross-sec.
mm
4G6
5G6
3 G 10
4 G 10
5 G 10
4 G 16
5 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120

Outer
Cop.
approx. mm weight
kg / km
17,0
316,0
18,6
442,0
19,5
367,0
21,5
549,0
23,9
604,0
24,6
807,0
27,3
940,0
30,6
1169,0
36,9
1680,0
41,3
2370,0
48,8
3257,0
61,8
4060,0
65,7
5231,0

Weight
approx.
kg / km
560,0
700,0
750,0
1023,0
1114,0
1385,0
1550,0
1894,0
2395,0
3312,0
4605,0
6055,0
7318,0

AWG-No.
10
10
8
8
8
6
6
4
2
1
2/0
3/0
4/0

Dimensions and specifications may be changed without prior notice. (RA05)

111

Flexible Control Cables / microbial resistant Cables

KOMPOFLEX JZ-500

halogen-free, microbes resistant, low adhesion,

meter marking

Technical data

Microbes resistant, halogen-free special


control cable in adapted to
DIN VDE 0285-525-2-51 /
DIN EN 50525-2-51
Temperature range
flexing -30C to +90C
fixed installation -40C to +100C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special thermoplastic
polymer
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outher sheath of special thermoplastic
polymer
Sheath colour black (RAL 9005)
with meter marking

Properties

Resistant to
UV-radiation, Oxygene, Ozone, Microbes,
Hydrofluoric acid, Hydrochloric acid and
diluted sulfuric acid
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Low adhesion

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
KOMPOLEX JZ-500-C, confer page 113

Application

Extremly robust universal cable. This cable is specially installed in rubbish, sewage-treatment plants, composting works, animal stalls and greenhouses.
Suitable for installation for flexible use for medium mechanical, stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms as well as outside.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
26125
26126
26127
26128
26129
26130
26131
26132
26133
26135
26136
26137
26138
26139
26140
26141
26142
26143
26144
26145
26146
26147
26149
26150
26151
26152
26153
26154
26155
26156
26157
26158
26159
26160
26162
26163
26164
26165
26166
26167

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5
34 G 0,5
42 G 0,5
50 G 0,5
61 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
34 G 0,75
42 G 0,75
50 G 0,75
61 G 0,75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
20 G 1
30 G 1
34 G 1
42 G 1
50 G 1
61 G 1
2 x 1,5

Outer
Cop.
approx. mm weight
kg / km
4,8
9,6
5,1
14,4
5,7
19,0
6,2
24,0
7,4
33,6
9,1
58,0
10,7
86,0
11,2
96,0
13,0
120,0
14,5
163,0
15,8
202,0
17,3
240,0
19,4
293,0
5,2
14,4
5,5
21,6
6,2
29,0
6,8
36,0
8,1
50,0
9,9
86,0
11,9
130,0
12,6
144,0
14,5
180,0
16,4
245,0
17,6
302,0
19,8
360,0
20,9
439,0
5,5
19,0
6,0
29,0
6,6
38,0
7,2
48,0
8,6
67,0
10,7
115,0
12,7
173,0
13,5
192,0
16,0
288,0
17,4
326,0
18,9
403,0
21,0
480,0
22,2
586,0
6,3
29,0

Weight
approx.
kg / km
41,0
50,0
61,0
72,0
86,0
130,0
198,0
211,0
260,0
361,0
405,0
541,0
670,0
42,0
49,0
60,0
71,0
88,0
161,0
250,0
266,0
273,0
501,0
591,0
712,0
820,0
48,0
56,0
70,0
81,0
109,0
191,0
274,0
314,0
492,0
640,0
804,0
932,0
1102,0
60,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA05)

112

20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
16

Part no.
26168
26169
26170
26171
26172
26173
26174
26175
26176
26177
26178
26179
26180
26181
26182
26183
26184
26185
26186
26187
26189
26190
26191
26192
26193
26195
26196
26197
26198
26199
26200
26201
26202
26204
26206
26208
26212
26215
26216

No.cores x
cross-sec.
mm
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
34 G 1,5
42 G 1,5
50 G 1,5
61 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
3G4
4G4
5G4
7G4
12 G 4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
4 G 16
7 G 16
4 G 25
4 G 35
4 G 50
5 G 50

Outer
Cop.
approx. mm weight
kg / km
6,7
43,0
7,3
58,0
8,2
72,0
9,8
101,0
12,1
173,0
14,5
259,0
15,2
288,0
17,8
360,0
19,8
490,0
21,4
605,0
23,7
720,0
25,3
878,0
7,6
48,0
8,3
72,0
9,1
96,0
10,2
120,0
12,1
168,0
15,2
288,0
18,1
432,0
22,2
600,0
9,9
115,0
11,0
154,0
12,1
192,0
13,3
269,0
18,3
461,0
11,7
173,0
13,0
230,0
14,5
288,0
16,0
403,0
15,0
288,0
16,8
384,0
18,7
480,0
20,6
672,0
19,7
614,0
24,4
1075,0
25,2
960,0
29,0
1344,0
33,4
1920,0
37,2
2400,0

Weight
approx.
kg / km
79,0
98,0
112,0
159,0
280,0
420,0
480,0
604,0
812,0
1002,0
1240,0
1421,0
99,0
136,0
170,0
204,0
281,0
487,0
704,0
909,0
224,0
289,0
357,0
451,0
782,0
345,0
417,0
521,0
622,0
537,0
699,0
851,0
1102,0
1028,0
1772,0
1577,0
2097,0
2914,0
3919,0

AWG-No.
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
4
2
1
1

Flexible Control Cables / microbial resistant Cables

KOMPOFLEX JZ-500-C halogen-free, microbes resistant, Cu-screened,

EMC-preferred type, meter marking

Technical data

Screened microbes resistant, halogen-free


special control cable in adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -30C to +90C
fixed installation -40C to +100C
Nominal voltage U0/U 300/500 V
Test voltage
core/core 4000 V
core/screen 2000 V
Insulation resistance
min. 20 MOhm x km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special thermoplastic
polymer
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Inner sheath of special thermoplastic
polymer
Tinned copper braided screen,
approx. 85% coverage
Core wrapping of fleece
guarantees easy cable stripping
Outer sheath of special thermoplastic
polymer
Sheath colour black (RAL 9005)
with meter marking

Properties

Resistant to
UV-radiation, Oxygene, Ozone, Microbes,
Hydrofluoric acid, Hydrochloric acid and
diluted sulfuric acid
Low adhesion
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalen
values. The actual cross-section is in mm.
unscreened analogue type:
KOMPOFLEX JZ-500, confer page 112

Application

Extremly robust universal cable. This cable is specially installed in rubbish, sewage-treatment plants, composting works, animal stalls and greenhouses.
The inner sheaths of those cables raise the mechanical stress. Suitable for installation for flexible use for medium mechanical, stresses with free
movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside. The high flexibility of this cable type makes it
quick and easy to install. This screened cable is ideal for use in data signal transmission free from interferences for measurement and control engineering
technology.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
26217
26218
26219
26220
26221
26222
26223
26224
26225
26226
26227
26228
26229
26230
26231
26232
26233
26234
26235
26236
26237
26238
26239
26240
26241
26242
26243
26244

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5
30 G 0,5
34 G 0,5
42 G 0,5
50 G 0,5
61 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
30 G 0,75
34 G 0,75
42 G 0,75
50 G 0,75
61 G 0,75

Outer
Cop.
approx. mm weight
kg / km
6,9
41,0
7,2
45,0
7,8
54,0
8,3
66,0
9,5
79,0
11,3
137,0
13,1
156,0
13,8
173,0
15,7
250,0
16,0
297,0
17,4
316,0
18,9
360,0
20,9
407,0
22,9
520,0
7,6
46,0
7,8
57,0
8,3
63,0
9,1
76,0
10,4
100,0
12,5
175,0
14,3
240,0
15,2
262,0
17,6
306,0
18,1
340,0
19,5
346,0
20,9
410,0
23,2
470,0
25,0
550,0

Weight
approx.
kg / km
68,0
84,0
95,0
107,0
135,0
195,0
278,0
310,0
406,0
520,0
571,0
651,0
760,0
911,0
88,0
98,0
112,0
130,0
185,0
294,0
357,0
404,0
510,0
561,0
670,0
960,0
1104,0
1270,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19

Part no.
26245
26246
26247
26248
26249
26250
26251
26252
26253
26254
26255
26256
26257
26258
26259
26260
26261
26262
26263
26264
26265
26266
26267
26268
26269
26270
26271
26272

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
20 G 1
25 G 1
30 G 1
34 G 1
42 G 1
50 G 1
61 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
30 G 1,5
34 G 1,5
42 G 1,5
50 G 1,5
61 G 1,5

Outer
Cop.
approx. mm weight
kg / km
7,9
54,0
8,2
64,0
8,9
76,0
9,5
89,0
11,0
114,0
13,1
186,0
15,4
284,0
16,0
325,0
18,3
387,0
18,8
457,0
20,3
500,0
21,8
590,0
24,0
681,0
26,2
710,0
8,4
64,0
9,0
82,0
9,6
99,0
10,5
123,0
12,1
148,0
14,9
274,0
17,1
386,0
18,0
401,0
20,7
531,0
21,1
598,0
22,7
671,0
24,4
890,0
26,8
997,0
29,6
1120,0

Weight
approx.
kg / km
98,0
102,0
145,0
171,0
210,0
330,0
488,0
545,0
690,0
770,0
811,0
996,0
1320,0
1480,0
130,0
154,0
165,0
197,0
305,0
435,0
642,0
718,0
803,0
961,0
1060,0
1300,0
1677,0
1971,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Continuation

113

Flexible Control Cables / microbial resistant Cables

KOMPOFLEX JZ-500-C halogen-free, microbes resistant, Cu-screened,

EMC-preferred type, meter marking


Part no.
26273
26274
26275
26276
26277
26278
26279
26280
26281
26282
26283
26284
26285
26286
26287
26288
26289
26290
26291

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
2x4
3G4
4G4
5G4
7G4
12 G 4
2x6
3G6
4G6
5G6
7G6

Outer
Cop.
approx. mm weight
kg / km
10,0
110,0
10,7
148,0
11,4
169,0
12,5
220,0
15,0
284,0
18,0
470,0
21,2
572,0
25,5
740,0
11,6
124,0
12,3
178,0
13,4
234,0
14,8
284,0
16,2
321,0
21,8
581,0
13,5
176,0
14,2
245,0
15,6
316,0
17,0
442,0
18,7
530,0

Weight
approx.
kg / km
180,0
215,0
268,0
349,0
404,0
710,0
891,0
1104,0
300,0
340,0
408,0
504,0
640,0
894,0
391,0
453,0
560,0
680,0
891,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RA05)

114

14
14
14
14
14
14
14
14
12
12
12
12
12
12
10
10
10
10
10

Part no.
26292
26293
26294
26295
26296
26297
26298
26299
26300
26301
26302
26303
26304
26305
26306

No.cores x
cross-sec.
mm
3 G 10
4 G 10
5 G 10
7 G 10
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
4 G 35
5 G 35
4 G 50
5 G 50

Outer
Cop.
approx. mm weight
kg / km
17,8
367,0
19,7
549,0
21,6
604,0
24,0
820,0
20,7
653,0
22,6
807,0
25,2
940,0
27,6
1345,0
26,0
920,0
28,9
1169,0
31,8
1420,0
33,4
1680,0
37,2
2020,0
38,2
2370,0
43,0
2880,0

Weight
approx.
kg / km
730,0
1004,0
1170,0
1405,0
894,0
1311,0
1550,0
1820,0
1430,0
1894,0
2272,0
2310,0
2740,0
3270,0
4080,0

AWG-No.
8
8
8
8
6
6
6
6
4
4
4
2
2
1
1

HYGIENIC CABLE

Flexible Control Cables / Hygienic Cables

NANOFLEX HC*500 cut-resistant, meter marking

Technical data

Special PUR sheathed cable


acc. to DIN VDE 0285-525-1 /
DIN EN 50525-1
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special full-polyurethane
compound type TMPU to
DIN EN 50363-10-2
Sheath colour light grey (RAL 7035)
with meter marking

Properties

Resistant to UV radiation, Oxygen,


Ozone, Hydrolysis, Microbes
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Good cleaning properties
Resistent to all standard detergents

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
NANOFLEXHC 500-C, confer page 117
*Hygienic Cable

Application

Special PUR cable for the food and beverage industry; outer sheath with antimicrobial properties increases process reliability in all applications in which
food and beverages are processed unpacked and unsealed, e. g. processing of dairy products, meat, fish; production of convenience foods, brewery
and beverage industry.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
27031
27032
27033
27034
27035
27036
27037
27038
27039
27040
27041
27042
27043
27044
27045
27046
27047
27048
27049
27050
27051
27052
27053
27054
27055
27056
27057
27058
27059
27060

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5
7 x 0,5
10 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 G 0,75
3 G 0,75
3 G 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
10 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
2x1
3G1
3x1
4G1

Outer
Cop.
approx. mm weight
kg / km
4,8
10,0
5,1
14,0
5,1
14,0
5,5
19,0
5,5
19,0
6,2
24,0
6,2
24,0
7,2
34,0
7,2
34,0
8,3
48,0
8,7
58,0
10,7
86,0
12,6
120,0
5,3
14,0
5,6
22,0
5,6
22,0
6,3
29,0
6,3
29,0
6,9
36,0
6,9
36,0
7,5
50,0
7,5
50,0
9,2
72,0
9,8
86,0
12,2
130,0
14,3
180,0
5,6
19,0
5,9
29,0
5,9
29,0
6,6
38,0

Weight
approx.
kg / km
45,0
55,0
55,0
65,0
65,0
75,0
75,0
90,0
90,0
120,0
135,0
205,0
270,0
44,0
53,0
53,0
64,0
64,0
76,0
76,0
96,0
96,0
140,0
170,0
260,0
282,0
53,0
63,0
63,0
75,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18

Dimensions and specifications may be changed without prior notice. (RA02)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-Clean

116

Part no.
27061
27062
27063
27064
27065
27066
27067
27068
27069
27070
27071
27072
27073
27074
27075
27076
27077
27078
27079
27080
27081
27082
27083
27084
27085
27086
27087
27088
27089

No.cores x
cross-sec.
mm
4x1
5G1
5x1
7G1
7x1
10 G 1
12 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
4 x 1,5
5 G 1,5
5 x 1,5
7 G 1,5
7 x 1,5
12 G 1,5
18 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
4G4
5G4

Outer
Cop.
approx. mm weight
kg / km
6,6
38,0
7,3
48,0
7,3
48,0
8,1
67,0
8,1
67,0
9,8
96,0
10,4
115,0
12,9
173,0
15,4
240,0
6,4
29,0
6,8
43,0
6,8
43,0
7,4
58,0
7,4
58,0
8,3
72,0
8,3
72,0
10,9
101,0
10,9
101,0
11,8
173,0
14,6
259,0
17,4
360,0
7,8
48,0
8,3
72,0
9,2
96,0
10,1
120,0
11,2
168,0
14,8
288,0
10,9
154,0
12,1
192,0

Weight
approx.
kg / km
75,0
89,0
89,0
115,0
115,0
166,0
201,0
289,0
380,0
68,0
87,0
87,0
106,0
106,0
131,0
131,0
173,0
173,0
293,0
454,0
641,0
110,0
146,0
183,0
222,0
293,0
512,0
291,0
355,0

AWG-No.
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
12
12

Flexible Control Cables / Hygienic Cables

NANOFLEX HC*500-C EMC preferred type, cut-resistant, screened, no


inner sheath, meter marking

Technical data

Special PUR sheated cable


adapted to DIN VDE 0285-525-1 /
DIN EN 50525-1
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
Min. 20 MOhm x km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Separating foil
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special full-polyurethane
compound type TMPU to
DIN EN 50363-10-2
Sheath colour light grey (RAL 7035)
With meter marking

Properties

Resistant to UV radiation, Oxygen,


Ozone, Hydrolysis, Microbes
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Good cleaning properties
Resistent to all standard detergents

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Unscreened analogue type:
NANOFLEX HC 500, confer page 116
*Hygienic Cable

Application

Screened special PUR cable for the food and beverage industry; outer sheath with antimicrobial properties increases process reliability in all applications
in which food and beverages are processed unpacked and unsealed, e. g. processing of dairy products, meat, fish; production of convenience foods,
brewery and beverage industry.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
27105
27107
27106
27108
27109
27110
27111
27112
27113
27114
27115
27116
27117
27118
27119
27120
27121
27122
27123
27124
27125
27126
27127
27128
27129
27130
27131
27132
27133
27134

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 x 0,5
5 G 0,5
7 G 0,5
7 x 0,5
10 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 x 0,75
3 G 0,75
4 G 0,75
4 x 0,75
5 x 0,75
5 G 0,75
7 G 0,75
7 x 0,75
10 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
2x1
3G1
3x1
4x1

Outer
Cop.
approx. mm weight
kg / km
5,7
35,0
5,9
42,0
5,9
42,0
6,4
47,0
6,4
47,0
6,9
56,0
6,9
56,0
7,6
69,0
7,6
69,0
9,6
94,0
9,7
108,0
11,5
145,0
13,7
240,0
6,1
40,0
6,3
52,0
6,3
52,0
6,8
60,0
6,8
60,0
7,4
71,0
7,4
71,0
8,2
91,0
8,2
91,0
10,3
137,0
10,5
142,0
12,7
212,0
15,0
281,0
6,4
50,0
6,7
60,0
6,7
60,0
7,2
71,0

Weight
approx.
kg / km
47,0
57,0
57,0
60,0
60,0
75,0
75,0
97,0
97,0
133,0
158,0
218,0
315,0
60,0
67,0
67,0
76,0
76,0
92,0
92,0
131,0
131,0
180,0
204,0
290,0
413,0
66,0
82,0
82,0
100,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18

Part no.
27135
27136
27137
27138
27139
27140
27141
27142
27143
27144
27145
27146
27147
27148
27149
27150
27151
27152
27153
27154
27155
27156
27157
27158
27159
27160
27161
27162
27163

No.cores x
cross-sec.
mm
4G1
5x1
5G1
7x1
7G1
10 G 1
12 G 1
18 G 1
25 G 1
2 x 1,5
3 x 1,5
3 G 1,5
4 x 1,5
4 G 1,5
5 x 1,5
5 G 1,5
7 x 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
4G4
5G4

Outer
Cop.
approx. mm weight
kg / km
7,2
71,0
8,0
88,0
8,0
88,0
8,7
111,0
8,7
111,0
11,2
150,0
11,4
184,0
13,6
260,0
16,2
349,0
7,0
63,0
7,4
80,0
7,4
80,0
8,1
97,0
8,1
97,0
9,0
119,0
9,0
119,0
9,8
147,0
9,8
147,0
12,8
267,0
15,6
374,0
18,4
526,0
8,4
96,0
8,8
144,0
9,8
148,0
10,8
181,0
11,9
255,0
15,8
441,0
11,6
230,0
12,8
273,0

Weight
approx.
kg / km
100,0
128,0
128,0
157,0
157,0
230,0
262,0
381,0
535,0
87,0
102,0
102,0
127,0
127,0
159,0
159,0
207,0
207,0
340,0
480,0
704,0
131,0
168,0
194,0
222,0
345,0
570,0
310,0
386,0

AWG-No.
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
12
12

Dimensions and specifications may be changed without prior notice. (RA02)

117

Flexible Control Cables / Hygienic Cables

NANOFLEX HC*TRONIC flexible, colour code to DIN 47100, meter


marking

Technical data

Special-PUR data cable


adapted to DIN VDE 0812
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Peak operating voltage
(not for purposes of high current and
power installation)
0,14 mm = 350 V
0,25 mm = 500 V
Test voltage
up to 0,25 mm 1200 V
from 0,34 mm 2000 V
Breakdown voltage
up to 0,25 mm 2400 V
from 0,34 mm 4000 V
Insulation resistance
min. 20 MOhm x km
Operating capacity
(approx. value) at 800 Hz
0,14 mm 120 pF/m
0,25 mm 150 pF/m
Inductance
approx. 0,65 mH/km
Impedance
approx. 78 Ohm
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, from 0,5 mm to


DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Conductor construction:
0,14 mm = 18x0,1 mm
0,25 mm = 14x0,15 mm
0,34 mm = 7x0,25 mm
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN 47100,
without colour repetition
Cores stranded in layers with
optimal lay-lengths
Outer sheath of special full polyurethane
compound type TMPU to
DIN EN 50363-10-2
Sheath colour light grey (RAL 7035)
with meter marking

Properties

Resistant to UV radiation, oxygen, ozone,


hydrolysis, microbes
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Good cleaning properties
Resistant to all standard detergents

Note

Screened analogue type:


NANOFLEXHC TRONIC-C, confer page 120
*Hygienic Cable

Application

Special PUR data cable for the food and beverage industry; outer sheath with antimicrobial properties increases process reliability in all applications
in which food and beverages are processed unpacked and unsealed, e. g. processing of dairy products, meat, fish; production of convenience foods,
brewery and beverage industry.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
27164
27165
27166
27167
27168
27169
27170
27171
27172
27173
27174
27175
27176
27177
27178
27179

No.cores x
cross-sec.
mm
2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
6 x 0,14
7 x 0,14
8 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
16 x 0,14
18 x 0,14
20 x 0,14
21 x 0,14
24 x 0,14
25 x 0,14

Outer
Cop.
approx. mm weight
kg / km
3,5
3,0
3,7
4,0
3,9
5,0
4,3
7,0
4,6
8,0
4,6
9,0
5,5
11,0
5,9
13,0
6,1
16,0
6,3
19,0
6,9
22,0
7,2
24,0
7,5
27,0
7,6
28,0
8,5
32,0
8,6
34,0

Weight
approx.
kg / km
13,0
16,0
19,0
22,0
25,0
28,0
35,0
41,0
48,0
53,0
59,0
65,0
70,0
77,0
87,0
91,0

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26

Part no.
27180
27181
27182
27183
27184
27185
27186
27187
27188
27189
27190
27191
27192
27193
27194
27195
27196

No.cores x
cross-sec.
mm
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
6 x 0,25
7 x 0,25
8 x 0,25
10 x 0,25
12 x 0,25
14 x 0,25
16 x 0,25
18 x 0,25
19 x 0,25
20 x 0,25
21 x 0,25
24 x 0,25
25 x 0,25

Outer
Cop.
approx. mm weight
kg / km
3,8
5,0
4,0
7,0
4,3
10,0
4,7
12,0
5,3
14,0
5,3
17,0
6,1
19,0
6,8
24,0
7,0
29,0
7,3
34,0
7,7
38,0
8,3
43,0
8,3
46,0
8,7
48,0
8,8
50,0
9,8
60,0
10,0
61,0

Weight
approx.
kg / km
18,0
22,0
26,0
30,0
36,0
42,0
49,0
57,0
66,0
75,0
84,0
72,0
84,0
101,0
107,0
120,0
132,0

AWG-No.
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
Continuation

118

Flexible Control Cables / Hygienic Cables

NANOFLEX HC*TRONIC flexible, colour code to DIN 47100, meter

marking
Part no.
27197
27198
27199
27200
27201
27202
27203
27204
27205
27206
27207
27208
27209
27210
27211
27212
27213
27214
27215
27216
27217

No.cores x
cross-sec.
mm
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
6 x 0,34
7 x 0,34
8 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
16 x 0,34
18 x 0,34
20 x 0,34
21 x 0,34
24 x 0,34
25 x 0,34
2 x 0,5
3 x 0,5
4 x 0,5
5 x 0,5
6 x 0,5

Outer
Cop.
approx. mm weight
kg / km
4,2
7,0
4,4
10,0
4,8
13,0
5,4
16,0
5,9
20,0
5,9
23,0
7,1
26,0
7,6
33,0
7,8
39,0
8,4
46,0
8,8
52,0
9,3
59,0
1,0
65,0
10,1
69,0
11,2
78,0
11,4
82,0
4,6
10,0
4,9
14,0
5,5
19,0
6,0
24,0
6,8
29,0

Weight
approx.
kg / km
22,0
30,0
43,0
54,0
58,0
61,0
73,0
82,0
102,0
108,0
126,0
143,0
160,0
166,0
186,0
192,0
40,0
46,0
55,0
64,0
73,0

AWG-No.
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20

Part no.
27218
27219
27220
27221
27222
27223
27224
27225
27226
27227
27228
27229
27230
27231
27232
27233
27234

No.cores x
cross-sec.
mm
7 x 0,5
8 x 0,5
10 x 0,5
12 x 0,5
16 x 0,5
20 x 0,5
24 x 0,5
2 x 0,75
3 x 0,75
4 x 0,75
5 x 0,75
7 x 0,75
8 x 0,75
10 x 0,75
12 x 0,75
16 x 0,75
20 x 0,75

Outer
Cop.
approx. mm weight
kg / km
6,8
34,0
7,8
38,0
8,7
48,0
8,9
58,0
10,0
77,0
11,2
96,0
12,7
116,0
5,2
14,0
5,5
22,0
6,0
29,0
6,7
36,0
7,4
50,0
8,7
58,0
9,6
72,0
9,9
86,0
11,1
115,0
12,5
144,0

Weight
approx.
kg / km
81,0
97,0
116,0
135,0
168,0
213,0
241,0
47,0
54,0
66,0
80,0
110,0
125,0
148,0
176,0
220,0
276,0

AWG-No.
20
20
20
20
20
20
20
19
19
19
19
18
19
19
19
19
19

Dimensions and specifications may be changed without prior notice. (RA02)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-Clean

119

Flexible Control Cables / Hygienic Cables

NANOFLEX HC*TRONIC-C EMC preferred type, flexible, colour code

to DIN 47100, screened, meter marking

Technical data

Special-PUR data cable for electronic


control adapted to DIN VDE 0812
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Peak operating voltage
(not for purposes of high current and power
installation)
0,14 mm = 350 V
0,25 mm = 500 V
Test voltage
core/core 1200 V
core/screen 800 V
Breakdown voltage
min. 2400 V
Insulation resistance
min. 200 MOhm x km
Operating capacity
(approx.-value) at 800 Hz
core/core at 0,14 mm = 120 pF/m
core/core 0,25 mm = 150 pF/m
core/screen at 0,14 mm = 240 pF/m
core/screen 0,25 mm = 270 pF/m
Inductance
approx. 0,65 mH/km
Impedance
approx. 78 Ohm
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, from 0,5 mm to


DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Conductor construction:
0,14 mm = 18x0,1 mm
0,25 mm = 14x0,15 mm
0,34 mm = 7x0,25 mm
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN 47100,
without colour repetition
Cores stranded in layers with
optimal lay-length
Separating foil
Drain stranded wire, tinned copper
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special full polyurethane
compound type TMPU to
DIN EN 50363-10-2
Sheath colour light grey (RAL 7035)
with meter marking

Properties

Resistant to UV radiation, oxygen, ozone,


hydrolysis, microbes
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to the
wetting properties of lacquers
Good cleaning properties
Resistant to all standard detergents

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
unscreened analogue type:
NANOFLEXHC TRONIC, confer page 118
*Hygienic Cable

Application

Special PUR cable for the food and beverage industry; outer sheath with antimicrobial properties increases process reliability in all applications in which
food and beverages are processed unpacked and unsealed, e. g. processing of dairy products, meat, fish; production of convenience foods, brewery
and beverage industry.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
27235
27236
27237
27238
27239
27240
27241
27242
27243
27244
27245
27246
27247
27248
27249
27250
27251

No.cores x
cross-sec.
mm
1 x 0,14
2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
6 x 0,14
7 x 0,14
8 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
16 x 0,14
18 x 0,14
20 x 0,14
21 x 0,14
24 x 0,14
25 x 0,14

Outer
Cop.
approx. mm weight
kg / km
2,6
6,0
3,9
12,0
4,0
13,0
4,3
15,0
4,7
16,0
5,2
18,0
5,2
19,0
5,9
21,0
6,5
29,0
6,7
31,0
6,9
32,0
7,3
43,0
7,6
51,0
8,3
55,0
8,4
56,0
8,9
62,0
9,1
61,0

Weight
approx.
kg / km
16,0
20,0
27,0
32,0
37,0
42,0
48,0
55,0
65,0
77,0
79,0
89,0
103,0
116,0
120,0
131,0
136,0

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26

Part no.
27252
27253
27254
27255
27256
27257
27258
27259
27260
27261
27262
27263
27264
27265
27266
27267
27268

No.cores x
cross-sec.
mm
1 x 0,25
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
6 x 0,25
7 x 0,25
8 x 0,25
10 x 0,25
12 x 0,25
14 x 0,25
16 x 0,25
18 x 0,25
19 x 0,25
20 x 0,25
21 x 0,25
24 x 0,25

Outer
Cop.
approx. mm weight
kg / km
3,0
7,0
4,3
16,0
4,5
19,0
4,8
22,0
5,4
27,0
5,8
32,0
5,8
35,0
7,0
42,0
7,3
50,0
7,5
58,0
8,1
62,0
8,5
67,0
9,1
78,0
9,1
79,0
9,5
152,0
9,6
91,0
10,4
96,0

Weight
approx.
kg / km
27,0
31,0
36,0
40,0
51,0
58,0
64,0
82,0
85,0
90,0
144,0
110,0
142,0
146,0
88,0
150,0
163,0

AWG-No.
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
Continuation

120

Flexible Control Cables / Hygienic Cables

NANOFLEX HC*TRONIC-C EMC preferred type, flexible, colour code

to DIN 47100, screened, meter marking


Part no.
27269
27270
27271
27272
27273
27274
27275
27276
27277
27278
27279
27280
27281
27282
27283
27284
27285
27286
27287
27288
27289
27290
27291
27292
27293

No.cores x
cross-sec.
mm
25 x 0,25
1 x 0,34
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
6 x 0,34
7 x 0,34
8 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
16 x 0,34
18 x 0,34
19 x 0,34
20 x 0,34
21 x 0,34
24 x 0,34
25 x 0,34
1 x 0,5
2 x 0,5
3 x 0,5
4 x 0,5
5 x 0,5
6 x 0,5

Outer
Cop.
approx. mm weight
kg / km
10,6
99,0
3,2
13,0
4,9
18,0
5,1
22,0
5,5
28,0
6,0
31,0
6,6
45,0
6,6
51,0
7,7
54,0
8,4
65,0
8,6
70,0
9,0
81,0
9,6
88,0
10,1
103,0
10,1
106,0
10,8
112,0
10,9
116,0
11,7
129,0
12,0
120,0
3,5
15,0
5,3
29,0
5,6
39,0
6,3
46,0
6,8
52,0
7,3
66,0

Weight
approx.
kg / km
169,0
24,0
30,0
37,0
48,0
54,0
61,0
67,0
81,0
103,0
110,0
153,0
159,0
172,0
181,0
191,0
199,0
229,0
241,0
40,0
45,0
55,0
61,0
76,0
89,0

AWG-No.
24
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20

Part no.
27294
27295
27296
27297
27298
27299
27300
27301
27302
27303
27304
27305
27306
27307
27308
27309
27310
27311
27312
27313
27314
27315
27316
27317
27318
27319
27320
27321

No.cores x
cross-sec.
mm
7 x 0,5
8 x 0,5
10 x 0,5
12 x 0,5
14 x 0,5
16 x 0,5
18 x 0,5
19 x 0,5
20 x 0,5
24 x 0,5
25 x 0,5
1 x 0,75
2 x 0,75
3 x 0,75
4 x 0,75
5 x 0,75
6 x 0,75
7 x 0,75
8 x 0,75
10 x 0,75
12 x 0,75
14 x 0,75
16 x 0,75
18 x 0,75
19 x 0,75
20 x 0,75
24 x 0,75
25 x 0,75

Outer
Cop.
approx. mm weight
kg / km
7,3
68,0
8,6
80,0
9,4
93,0
9,6
117,0
10,1
122,0
10,6
129,0
11,3
152,0
11,3
156,0
12,0
173,0
13,2
256,0
13,7
250,0
4,0
19,0
5,8
38,0
6,3
50,0
6,8
57,0
7,4
70,0
8,2
87,0
8,2
96,0
9,7
110,0
10,3
140,0
10,5
151,0
11,3
167,0
11,9
183,0
12,7
207,0
12,7
221,0
13,6
238,0
14,9
270,0
15,0
278,0

Weight
approx.
kg / km
98,0
117,0
135,0
157,0
190,0
210,0
217,0
246,0
275,0
337,0
351,0
41,0
59,0
66,0
77,0
93,0
113,0
130,0
145,0
180,0
202,0
225,0
275,0
292,0
322,0
362,0
435,0
415,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19

Dimensions and specifications may be changed without prior notice. (RA02)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-Clean

121

(
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Ha
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fre
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sis
O
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t
do
or
Dr
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ag
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e n es /
H A ed / VD
R/ shi E 0
VD eld 29
3
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U
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CS REG
A
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Pa
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ge
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ra
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Te
m
pe

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(
C)

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in
g

DATA & COMPUTER CABLES

Data & computer cables


TRONIC (LiYY)

-5 to +80

-40 to +80

350

7.5x

4x
4x

124

PAAR-TRONIC

-5 to +80

-30 to +80

350

7.5x

126

SENSORFLEX

-5 to +80

-30 to +80

350

7.5/15x

(X)

128

VERTEILERFLEX

-5 to +80

-30 to +80

300/500

7.5/15x

(X)

129

DATAFLAMM

+5 to +70

-40 to +70

350

7.5x

7.5x

TRONIC-CY (LiY-CY)

-5 to +80

-40 to +80

350

10x

5x

131

PAAR-TRONIC-CY

-5 to +80

-30 to +80

350

10x

5x

133

PAAR-CY-OZ

-5 to +80

-40 to +80

300/500

10x

5x

135

PAAR-TRONIC-CY-CY (LiYCY-CY)

-5 to +80

-40 to +80

350

12x

6x

PAAR-TRONIC-Li-2YCYv

-5 to +70

-30 to +80

250

12x

7.5x

PAAR-TRONIC-Li-2YCY

-5 to +70

-30 to +80

250

12x

LifYCY

-5 to +70

-40 to +70

350

10x

TRONIC 1-CY

-5 to +80

-40 to +80

250

TRONIC 2-CY

-5 to +80

-40 to +80

350

LiY-TPC-Y

-5 to +70

-30 to +70

500

136

138

7.5x

139

5x

140

10x

5x

141

10x

5x

142

12x

7.5x

143

144

145

DATAPUR -C

-5 to +80

-40 to +80

350

10x

5x

DATAFLAMM-C

+5 to +70

-40 to +70

350

7.5x

7.5x

DATAFLAMM -C-PAAR

+5 to +70

-40 to +70

350

7.5x

7.5x

EDV-PiMF-CY

-5 to +80

-20 to +80

300

10x

5x

130

146

147

RD-Y(St)Y

-5 to +50

-40 to +70

600

7.5x

7.5x

148

RD-Y(St)Yv / RD-Y(St)YY

-5 to +50

-40 to +70

600

7.5x

7.5x

149

RE-2Y(St)YV

-5 to +50

-40 to +70

300

7.5x

7.5x

150

RE-2Y(St)YV PiMF

-5 to +50

-40 to +70

300

7.5x

7.5x

151

JE-Y(St)Y

-5 to +50

-30 to +70

225

6x

152

JE-LiYCY

-5 to +50

-30 to +70

225

6x

153

JE-LiHCH

-5 to +50

-30 to +70

225

7.5x

7.5x

154

RD-H(St)H

-5 to +50

-30 to +70

225

7.5x

7.5x

155

(X)

The selection table is intended as an initial orientation.


Please see the relevant page of the catalogue for detailed information on the product properties.

123

Data and Computer Cables

TRONIC (LiYY)

Technical data

Special-PVC data cables adapted


to DIN VDE 0812
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Operating peak voltage
(not for purposes of high current and
power installation)
0,14 mm = 350 V
0,25 mm = 500 V
Test voltage
up to 0,25 mm 1200 V
from 0,34 mm 2000 V
Breakdown voltage
up to 0,25 mm 2400 V
from 0,34 mm 4000 V
Insulation resistance
min. 20 MOhm x km
Capacitance (approx.-value) at 800 Hz
0,14 mm 120 pF/m
0,25 mm 150 pF/m
Inductance approx. 0,65 mH/km
Impedance approx. 78 Ohm
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

flexible, colour coded to DIN 47100, meter marking

Cable structure

Bare copper-conductor, from 0,5 mm to


DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Conductor construction:
0,14 mm = 18x0,1 mm
0,25 mm = 14x0,15 mm
0,34 mm = 7x0,25 mm
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN 47100,
without colour repetition
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking

Properties

Extensively oil resistant, oil-/ chemical


Resistance - see table Technical
Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Also available in paired version, see


HELUKABEL-PAAR-TRONIC
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
TRONIC-CY (LiY-CY), confer page 131

Application

These cables are used for flexible use with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable
for open air, wherever the construction requirements call for a minimum outer diameter, TRONIC is the suitable cable to use. This applies especially
to such areas as tool making and machine industries as well as electronic, computer, measurement and control sectors.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
18001
18002
18003
18004
18005
18006
18007
18008
18009
18010
18011
18012
18013
18014
18015
18117
18016
18017
18018
18019
18020
18021
18022
18023
18024
18025
18026
18027
18028

No.cores x
cross-sec.
mm
2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
6 x 0,14
7 x 0,14
8 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
16 x 0,14
18 x 0,14
20 x 0,14
21 x 0,14
24 x 0,14
25 x 0,14
27 x 0,14
30 x 0,14
32 x 0,14
36 x 0,14
40 x 0,14
42 x 0,14
44 x 0,14
48 x 0,14
52 x 0,14
56 x 0,14
61 x 0,14
80 x 0,14
100 x 0,14

Outer
Cop.
approx. mm weight
kg / km
3,5
2,7
3,7
4,0
3,9
5,4
4,3
6,7
4,6
8,1
4,6
9,4
5,5
10,7
5,9
13,4
6,1
16,1
6,3
18,8
6,9
21,5
7,2
24,2
7,5
26,9
7,6
28,2
8,5
32,3
8,6
33,6
8,7
36,3
8,9
40,3
9,3
43,0
9,8
48,4
10,4
54,0
10,5
56,0
11,1
59,0
11,2
65,0
11,5
70,0
11,8
75,0
12,1
82,0
14,1
108,0
15,6
135,0

Weight
approx.
kg / km
13,0
16,0
19,0
22,0
25,0
28,0
35,0
41,0
48,0
53,0
59,0
65,0
70,0
77,0
87,0
91,0
97,0
108,0
114,0
126,0
139,0
146,0
153,0
164,0
173,0
187,0
204,0
280,0
370,0

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26

Part no.
18029
18030
18031
18032
18033
18034
18035
18036
18037
18038
18039
18040
18114
18041
18042
18043
18118
18044
18045
18046
18047
18115
18048
18049
18050
18051
18052
18053
18054

No.cores x
cross-sec.
mm
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
6 x 0,25
7 x 0,25
8 x 0,25
10 x 0,25
12 x 0,25
14 x 0,25
16 x 0,25
18 x 0,25
19 x 0,25
20 x 0,25
21 x 0,25
24 x 0,25
25 x 0,25
27 x 0,25
30 x 0,25
32 x 0,25
36 x 0,25
37 x 0,25
40 x 0,25
42 x 0,25
44 x 0,25
48 x 0,25
52 x 0,25
56 x 0,25
61 x 0,25

Outer
Cop.
approx. mm weight
kg / km
3,8
4,8
4,0
7,2
4,3
9,6
4,7
12,0
5,3
14,4
5,3
16,8
6,1
19,2
6,8
24,0
7,0
28,8
7,3
33,6
7,7
38,4
8,3
43,2
8,3
46,0
8,7
48,0
8,8
50,0
9,8
60,0
10,0
61,0
10,1
65,0
10,3
72,0
10,7
77,0
11,3
86,0
11,3
89,0
12,1
96,0
12,2
101,0
12,8
106,0
13,0
115,0
13,3
125,0
13,9
134,0
14,3
146,0

Weight
approx.
kg / km
18,0
22,0
26,0
30,0
36,0
42,0
49,0
57,0
66,0
75,0
84,0
72,0
84,0
101,0
107,0
120,0
132,0
140,0
156,0
164,0
182,0
190,0
200,0
211,0
225,0
245,0
263,0
280,0
305,0

AWG-No.
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
Continuation

124

Data and Computer Cables

TRONIC (LiYY)
Part no.
18055
18056
18057
18058
18059
18060
18061
18062
18063
18064
18065
18066
18067
18068
18069
18070
18071
18096
18072
18073
18074
18075
18116
18076
18077
18078
18079
18080
18081
18082
18083
18084

No.cores x
cross-sec.
mm
80 x 0,25
100 x 0,25
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
6 x 0,34
7 x 0,34
8 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
16 x 0,34
18 x 0,34
20 x 0,34
21 x 0,34
24 x 0,34
25 x 0,34
27 x 0,34
30 x 0,34
32 x 0,34
36 x 0,34
37 x 0,34
40 x 0,34
42 x 0,34
44 x 0,34
48 x 0,34
52 x 0,34
53 x 0,34
61 x 0,34
80 x 0,34
100 x 0,34

Outer
Cop.
approx. mm weight
kg / km
16,5
192,0
18,3
240,0
4,2
6,5
4,4
9,8
4,8
13,1
5,4
16,3
5,9
19,6
5,9
22,8
7,1
26,1
7,6
32,6
7,8
39,2
8,4
45,7
8,8
52,0
9,3
59,0
10,0
65,0
10,1
69,0
11,2
78,0
11,4
82,0
11,5
88,0
11,8
98,0
12,3
104,0
12,9
118,0
12,9
121,0
14,0
131,0
14,1
137,0
14,6
144,0
14,7
157,0
15,4
170,0
15,8
183,0
16,3
199,0
18,8
264,0
21,0
327,0

flexible, colour coded to DIN 47100, meter marking


Weight
approx.
kg / km
450,0
590,0
22,0
30,0
43,0
54,0
58,0
61,0
73,0
82,0
102,0
108,0
126,0
143,0
160,0
166,0
186,0
192,0
206,0
226,0
245,0
285,0
292,0
318,0
330,0
370,0
405,0
430,0
440,0
610,0
880,0
1050,0

AWG-No.
24
24
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22

Part no.
18085
18086
18087
18088
18089
18090
18091
18092
18093
18103
18101
18094
18102
18095
18104
18097
18098
18099
18100
18105
18106
18107
18108
18109
18110
18111
18112
18113

No.cores x
cross-sec.
mm
2 x 0,5
3 x 0,5
4 x 0,5
5 x 0,5
6 x 0,5
7 x 0,5
8 x 0,5
10 x 0,5
12 x 0,5
16 x 0,5
20 x 0,5
24 x 0,5
30 x 0,5
40 x 0,5
2 x 0,75
3 x 0,75
4 x 0,75
5 x 0,75
7 x 0,75
8 x 0,75
10 x 0,75
12 x 0,75
16 x 0,75
20 x 0,75
2x1
3x1
2 x 1,5
3 x 1,5

Outer
Cop.
approx. mm weight
kg / km
4,6
9,6
4,9
14,4
5,5
19,2
6,0
24,0
6,7
28,8
6,7
33,6
7,8
38,4
8,6
48,0
8,7
58,0
10,0
77,0
11,3
96,0
12,7
116,0
13,4
144,0
15,8
192,0
5,3
14,4
5,6
21,6
6,1
29,0
6,9
36,0
7,5
50,0
8,9
58,0
9,2
72,0
9,8
86,0
11,4
115,0
12,7
144,0
5,6
19,2
5,9
29,0
6,3
29,0
6,8
43,0

Weight
approx.
kg / km
40,0
46,0
55,0
64,0
73,0
81,0
97,0
116,0
135,0
168,0
213,0
241,0
303,0
391,0
47,0
54,0
66,0
80,0
110,0
125,0
148,0
176,0
220,0
276,0
56,0
71,0
75,0
90,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
18
18
16
16

Dimensions and specifications may be changed without prior notice. (RB01)

Suitable accessories can be found in Chapter X.


Cable tie

125

Data and Computer Cables

PAAR-TRONIC

flexible, colour coded to DIN 47100, meter marking

Technical data

Special-PVC data cable for


electronic control adapted
to DIN VDE 0812 and 0814
Temperature range
flexing -5C to +80C
fixed installation -30C to +80C
Operating peak voltage 350 V
(not for heavy current installation purposes)
Test voltage 1200 V
Breakdown voltage min. 2400 V
Insulation resistance
min. 20 MOhm x km
Capacitance (approx.-value) at 800 Hz
core/core 0,14 mm = 120 pF/m
core/core 0,25 mm = 150 pF/m
Inductance approx. 0,65 mH/km
Impedance approx. 78 Ohm
K1-coupling approx. 300 pF/100 m
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, from 0,5 mm to


DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification (pair) to DIN 47100
Cores stranded in pairs with optimal
lay-length
Pairs stranded in layers with optimal
lay-length
Foil wrapping
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7032)
with meter marking

Properties

Extensively oil resistant, oil-/ chemical


Resistance - see table Technical
Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
screened analogue type:
PAAR-TRONIC-CY, confer page 133

Application

These data control cables are used for flexible use with free movement without tensile stress or forced movements in dry, moist and wet rooms but
not suitable for open air. PAAR-TRONIC is the perfect cable for use in areas where a small diameter is essential to complete wiring. E. g. as a control
and signal cable in measuring instruments, computers, signal transfer etc. This cable is suitable only for low load application.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
19001
19002
19003
19004
19005
19006
19007
19008
19009
19010
19011
19012
19013
19014
19015
19016
19017

No.pairs x
cross-sec.
mm
1 x 2 x 0,14
2 x 2 x 0,14
3 x 2 x 0,14
4 x 2 x 0,14
5 x 2 x 0,14
6 x 2 x 0,14
7 x 2 x 0,14
8 x 2 x 0,14
10 x 2 x 0,14
11 x 2 x 0,14
12 x 2 x 0,14
14 x 2 x 0,14
15 x 2 x 0,14
16 x 2 x 0,14
18 x 2 x 0,14
20 x 2 x 0,14
22 x 2 x 0,14

Outer
Cop.
approx. mm weight
kg / km
3,6
2,7
4,6
5,4
5,1
8,0
5,5
10,7
6,3
13,4
6,7
16,1
6,7
18,8
7,6
21,5
8,5
26,9
9,0
29,5
9,1
32,3
9,8
37,6
10,1
40,3
10,2
43,0
10,6
48,4
10,8
54,0
11,7
59,0

Weight
approx.
kg / km
20,0
25,0
31,0
38,0
45,0
50,0
57,0
64,0
78,0
86,0
94,0
105,0
108,0
110,0
119,0
130,0
150,0

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26

Part no.
19018
19019
19020
19021
19022
19023
19024
19025
19026
19027
19028
19029
19030
19031
19032
19033

No.pairs x
cross-sec.
mm
24 x 2 x 0,14
25 x 2 x 0,14
26 x 2 x 0,14
27 x 2 x 0,14
28 x 2 x 0,14
30 x 2 x 0,14
32 x 2 x 0,14
34 x 2 x 0,14
36 x 2 x 0,14
38 x 2 x 0,14
40 x 2 x 0,14
44 x 2 x 0,14
45 x 2 x 0,14
50 x 2 x 0,14
52 x 2 x 0,14
55 x 2 x 0,14

Outer
Cop.
approx. mm weight
kg / km
12,2
65,0
12,3
67,0
12,4
70,0
12,5
73,0
13,5
75,0
13,6
81,0
14,0
86,0
14,1
91,0
14,9
97,0
15,6
102,0
15,9
108,0
16,2
118,0
16,4
121,0
17,4
134,0
17,4
140,0
18,0
148,0

Weight
approx.
kg / km
170,0
180,0
184,0
188,0
192,0
200,0
224,0
247,0
260,0
272,0
294,0
334,0
342,0
387,0
403,0
427,0

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
Continuation

126

Data and Computer Cables

PAAR-TRONIC
Part no.
19034
19035
19036
19037
19038
19039
19040
19041
19042
19043
19044
19045
19046
19047
19048
19049
19050
19051
19052
19053
19054
19055
19056

No.pairs x
cross-sec.
mm
1 x 2 x 0,25
2 x 2 x 0,25
3 x 2 x 0,25
4 x 2 x 0,25
5 x 2 x 0,25
6 x 2 x 0,25
7 x 2 x 0,25
8 x 2 x 0,25
10 x 2 x 0,25
11 x 2 x 0,25
12 x 2 x 0,25
14 x 2 x 0,25
15 x 2 x 0,25
16 x 2 x 0,25
18 x 2 x 0,25
20 x 2 x 0,25
22 x 2 x 0,25
24 x 2 x 0,25
25 x 2 x 0,25
26 x 2 x 0,25
27 x 2 x 0,25
28 x 2 x 0,25
30 x 2 x 0,25

flexible, colour coded to DIN 47100, meter marking

Outer
Cop.
approx. mm weight
kg / km
4,0
5,0
5,4
10,0
5,9
15,0
6,8
20,0
7,7
25,0
8,4
30,0
8,4
35,0
8,7
40,0
10,3
50,0
10,4
55,0
10,5
60,0
11,4
70,0
11,7
75,0
12,0
80,0
12,6
90,0
13,4
100,0
14,2
110,0
14,9
120,0
15,0
125,0
15,1
130,0
15,2
135,0
16,0
140,0
16,2
150,0

Weight
approx.
kg / km
32,0
37,0
47,0
58,0
70,0
80,0
89,0
99,0
114,0
126,0
137,0
161,0
174,0
187,0
212,0
234,0
250,0
280,0
300,0
320,0
330,0
345,0
370,0

AWG-No.
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24

Part no.
19057
19058
19059
19060
19061
19062
19063
19064
19065
19066
19067
19068
19069
19070
19071
19072
19073
19074
19075
19076
19077
19078

No.pairs x
cross-sec.
mm
32 x 2 x 0,25
34 x 2 x 0,25
36 x 2 x 0,25
38 x 2 x 0,25
40 x 2 x 0,25
44 x 2 x 0,25
45 x 2 x 0,25
50 x 2 x 0,25
52 x 2 x 0,25
55 x 2 x 0,25
1 x 2 x 0,34
2 x 2 x 0,34
3 x 2 x 0,34
4 x 2 x 0,34
1 x 2 x 0,5
2 x 2 x 0,5
3 x 2 x 0,5
4 x 2 x 0,5
1 x 2 x 0,75
2 x 2 x 0,75
3 x 2 x 0,75
4 x 2 x 0,75

Outer
Cop.
approx. mm weight
kg / km
17,1
160,0
17,5
170,0
17,8
180,0
18,3
190,0
19,0
200,0
19,7
220,0
20,0
225,0
21,0
250,0
21,0
260,0
21,5
275,0
4,6
6,5
6,3
13,1
6,7
19,6
7,6
26,1
4,9
9,6
7,2
19,2
7,8
28,8
8,6
38,4
5,8
14,4
8,7
28,8
8,9
43,2
10,2
57,6

Weight
approx.
kg / km
410,0
425,0
440,0
480,0
530,0
580,0
600,0
650,0
670,0
790,0
36,0
42,0
50,0
61,0
42,0
51,0
62,0
73,0
47,0
59,0
74,0
93,0

AWG-No.
24
24
24
24
24
24
24
24
24
24
22
22
22
22
20
20
20
20
19
19
19
19

Dimensions and specifications may be changed without prior notice. (RB01)

Suitable accessories can be found in Chapter X.


Cable tie

127

Sensor-Actuator-Cables

SENSORFLEX sensor actuator cable, PVC, PUR, PVC/PUR

Technical data

Temperature range
flexing -5C to +80C
fixed installation -30C to +80C
Peak operating voltage
up to 0,25 mm 350 V
from 0,34 mm 500 V
A.c. test voltage, 50 Hz
up to 0,25 mm 1200 V
from 0,34 mm 2000 V
Minimum bending radius
SENSORFLEX PUR 7,5x cable
SENSORFLEX PVC/PUR 7,5x cable
SENSORFLEX PVC 15x cable

Cable structure

Properties

SENSORFLEXPVC
Bare copper-conductor, to
DIN VDE 0295 cl.5 or cl.6, fine-wire
or extra-fine-wire, BS 6360 cl.5 or cl.6,
IEC 60228 cl.5 or cl.6
Core insulation of PVC
Core identification see table below
Outer sheath of special PVC
SENSORFLEXPUR
Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insulation of PVC
Core identification see table below
Outer sheath of PUR
SENSORFLEXPVC/PUR
Construction as per SENSORFLEX PVC
PVC inner sheath, with PUR sheath applied
over it by means of coextrusion

SENSORFLEXPVC
Extensively oil resistant;
Chemical Resistance (see table
Technical Informations)
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
SENSORFLEXPUR
low adhesion, extremely abrasion resistant,
resistant to hydrolysis and microbial attack
Special feature
The cables with the highly flexible
stranded conductor, cl. 6, are
suitable for drag chain applications
These cables are produced to high
quality specifications and conform
with a yellow sheath to the
DESINA-standard
Sheath colour yellow (RAL 1021) acc. to
DESINA

Note

All cables can be delivered with UL/CSA


approval and Cu shield.
DESINA: Explanation: see introduction.

Application

For decentralised installation and control technology. These cables are used in connector systems for sensors and actuators. In combination with
injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC
in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also
in the entire manufacturing industry. While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now
field bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. Moving the
I/O points to the system periphery enables significant reductions in installation costs.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
yellow

orange

grey

76061
76062
76063
76064
76065
76066
76071
76070
73485
73484
78240
76072
73870

76076
76077
76078
76079
76080
76081
76086
76085
76087
76088
78241
76089
76090

73473
73466
73474
73471
76094
76095
73472
76099
73368
72973
73728
73657
73548

Cable structure
No.cores x
cross-sec.
mm
3 x 0,25
3 x 0,25
4 x 0,25
4 x 0,25
5 G 0,25
5 G 0,25
3 G 0,34
3 x 0,34
4 x 0,34
4 x 0,34
5 x 0,34
5 G 0,34
5 G 0,34

Sheath
material

Core colours

PVC
PUR
PVC
PUR
PVC
PVC/PUR
PVC/PUR
PVC
PVC
PVC/PUR
PVC
PVC
PVC/PUR

BN, BU, BK
BN, BU, BK
BN, BU, BK, WH
BN, BU, BK, WH
BN, BU, BK, WH, GN-YE
BN, BU, BK, WH, GN-YE
BN, BU, GN-YE
BN, BU, BK
BN, BU, BK, WH
BN, BU, BK, WH
BN, BU, BK, WH, GY
BN, BU, BK, WH, GN-YE
BN, BU, BK, WH, GN-YE

Dimensions and specifications may be changed without prior notice.

128

Fine
wire

X
X
X

High
Outer
flex ** approx.
mm
X
4,4
X
4,4
X
4,7
X
4,7
X
4,8
X
4,8
X
4,9
X
4,9
5,2
X
5,2
5,9
5,9
X
5,9

Cop.
weight
kg / km
7,2
7,2
9,6
9,6
12,0
12,0
9,8
9,8
13,1
13,1
16,4
16,4
16,4

Weight
approx.
kg / km
22,0
22,0
26,0
26,0
30,0
30,0
30,0
30,0
43,0
43,0
54,0
54,0
54,0

AWG-No.

24
24
24
24
24
24
22
22
22
22
22
22
22

Sensor-Actuator-Cables

VERTEILERFLEX for sensor actuator distributor boxes, PVC, PUR or PVC/PUR


B

Technical data

Cable structure

Temperature range
flexing -5C to +80C
fixed installation -30C to +80C
Operating voltage
U0/U 300/500 V
A.c. test voltage, 50 Hz
2000 V
Minimum bending radius
flexibel 15x cable
highly flexible 7,5x cable

Properties

PVC cables
Bare copper-conductor, acc. to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of PVC
Core identification see table below
Outer sheath of special PVC
PUR cables
Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insulation of PVC
Core identification see table below
Outer sheath of PUR

PVC cables
Extensively oil resistant.
Chemical Resistance - see table Technical
Informations
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
PUR cables
Low adhesion, extremely abrasion resistant,
resistant to hydrolysis and microbial attack
Special feature
The cables with the highly flexible stranded
conductor, cl. 6, are
suitable for drag chain applications
The types with PVC/PUR sheath material
have a PVC inner sheath, with a PUR sheath
applied over it by means of coextrusion

Note

All cables can be delivered with UL/CSA


approbation and Cu shield.
Further core numbers, cross-sections an
sheath colours available on request.

Application

These cables are used in connector systems for sensors an actuators. In combination with injected circular connectors and installed actuator-sensor
boxes, they constitute an important connecting element between the periphery and the PLC in production systems. The assembled cables offer attractive
opportunities for reducing costs, not only in the field of automation technology, but also in the entire manufacturing industry.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
black
76105
76639
76107
72961
76109
76110
76108
71254
76111

grey
76115
73574
73993
74729
72951
76117
76118
76119

Cable structure
No.cores x
cross-sec.
mm
4 G 0,34
4 G 0,34
6 G 0,34
8 G 0,34
8 x 0,34
8 x 0,34
8 x 0,34
11 x 0,34
12 x 0,34

Sheath
material

Core colours

PVC
PVC/PUR
PVC/PUR
PVC/PUR
PVC
PUR
PVC/PUR
PVC
PVC/PUR

BN, BU, BK, WH, GN-YE


YE, WH, GN, GY, GN-YE, BN, BU
WH, GN, YE, GY, PK, RD, BN, BU, GN-YE
GY, PK, RD, BK, VT, WH, GN, YE, BN, BU, GN-GE
WH, GN, YE, GY, PK, RD, BK, VT, BU, BN
WH, GN, YE, GY, PK, RD, BK, VT, BU, BN
WH, GN, YE, GY, PK, RD, BK, VT, BU, BN
BK with number 1-2, DIN 47100
PK, YE/BN, RD, GY/PK, WH, RD/BU, GN, WH/GN,
YE, BN/GN, GY, WH/YE
BU with number 1-2, GN-YE, GY/PK, WH, RD/BU,
GN, WH/GY, YE, BN/GY, WH/YE, PK, YE/BN, RD,
WH/GY, BK, GY/BN, VT
BN, GY/PK, RD/BU, WH/GN, BN/GN, WH/YE,
YE/BN, WH/GY, GY/BN, BU, WH, GN, YE, GY, PK,
RD, BK, VT, GN-GE
BN, BU, GN-GE, GY/PK, RD/BU, WH/GN, BN/GN,
WH, GN, YE, GY
GY/PK, RD/BU, WH/GN, BN/GN, WH/YE, YE/BN,
WH, GN, YE, GY, PK, RD, BN, BU, GN-YE
BK with number 1-14, BN with number 1-2, BU with
number 1-2
GY, BN/GN, GN, RD/BU, GY/PK, WH, WH/GN,
WH/GY, BK, WH/YE, PK, YE, RD, YE/BN, VT,
GY/BN, GN-GE, BN, BU
GY/PK, WH, RD/BU, GN, WH/GN, YE, BN/GN, GY,
WH/YE, PK, YE/BN, RD, WH/GN, BK, VT, BN, BU,
GN-YE

77642

16 G 0,34

PVC/PUR

76112

76120

16 G 0,34

PVC/PUR

76113

76121

8 G 0,5

76122

12 G 0,5

PUR

79921

14 x 0,5

PVC

16 G 0,5

PVC/PUR

16 G 0,5

PUR

76114

76640
74034

76123

PUR

Fine
wire
X

X
X

High
Outer
flex ** approx.
mm
5,8
X
8,7
X
9,1
X
9,1
9,1
X
9,1
X
8,8
10,0
X
10,3

Cop.
weight
kg / km
18,0
36,0
42,0
48,0
41,0
41,0
36,0
65,0
61,0

Weight
approx.
kg / km
58,0
82,0
106,0
110,0
107,0
107,0
102,0
143,0
138,0

AWG-No.

22
22
22
22
22
22
22
22
22

12,5

89,0

193,0

22

10,5

74,0

170,0

22

9,9

68,0

136,0

20

10,4

87,0

160,0

20

12,3

125,0

201,0

20

11,6

106,0

183,0

20

11,6

106,0

183,0

20

Dimensions and specifications may be changed without prior notice.

129

Data and Computer Cables

DATAFLAMM halogen-free, meter marking

Technical data

Special data cable, halogen-free


Temperature range
flexing +5C to +70C
fixed installation -40C to +70C
Operating peak voltage
(not for heavy current installation purposes)
0,14 mm = 350 V
0,25 mm = 500 V
Test voltage
0,14 mm = 800 V
0,25 mm = 1200 V
Insulation resistance
min. 2 GOhm x km
Capacitance
core/core < 70 nF/km
Minimum bending radius
7,5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, fine-wire


to DIN VDE 0812
Conductor construction:
0,34 mm = 7x0,25 mm
Core insulation of PE
compound type L/MD to
DIN VDE 0819-103 / DIN EN 50290-2-23
Core identification to DIN 47100,
without colour repetition
Cores twisted in layers with optimal
lay-length
Outer sheath
compound type HM2 to
DIN VDE 0207 part 24
Sheath colour grey (RAL 7005)
with meter marking

Properties

Tests
Halogen-free to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Corrosiveness of combustion gases
acc.to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free sheath compound,
self-extinguishing and flame retardant
acc.to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
screened analogue type:
DATAFLAMM-C , confer page 145

Application

DATAFLAMM halogen-free data cables are used as connecting cable for signal, measuring, control, call-announcing and two-way intercom speaking
systems, clock installations, electronic weighing equipment and electrical apparatus for office requirements. The cables are suitable for installation in
dry, damp and wet environments. PE-insulated-cores, compared with the conventional PVC-insulated cores, assure a remarkable and more favourable
capacitance values. These cables are generally installed in telecommunication apparatus and data transmission systems in public buildings, laboratories,
trading centres where the freedom from halogen in case of fire and the flame propagation must be avoided. The halogen-free thermoplastic sheath
produce neither corrosive nor toxic gases.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
52300
52301
52302
52303
52304
52305
52306
52307
52308
52309
52310
52311
52312
52313
52314
52315
52316
52317
52318
52319
52320
52321
52322
52323
52324
52430
52431
52325
52326
52327
52328
52329

No.cores x
cross-sec.
mm
2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
6 x 0,14
7 x 0,14
8 x 0,14
10 x 0,14
12 x 0,14
15 x 0,14
18 x 0,14
21 x 0,14
25 x 0,14
30 x 0,14
34 x 0,14
40 x 0,14
50 x 0,14
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
10 x 0,25
12 x 0,25
15 x 0,25
18 x 0,25
21 x 0,25
25 x 0,25
34 x 0,25
40 x 0,25
2 x 0,34
3 x 0,34

Outer
Cop.
approx. mm weight
kg / km
3,3
2,6
3,5
4,0
3,7
5,3
4,0
6,6
4,3
7,9
4,3
9,2
4,6
10,3
5,4
13,2
5,7
16,0
6,1
20,1
6,7
23,7
7,0
27,9
7,8
33,4
8,2
39,3
8,8
45,5
9,5
53,6
10,5
64,9
3,8
4,7
4,0
7,1
4,3
9,5
4,7
12,0
5,1
16,6
6,4
24,0
6,6
28,6
7,4
36,0
7,9
43,2
8,6
50,4
9,4
59,8
11,0
81,3
12,0
96,0
4,4
6,4
4,7
9,7

Weight
approx.
kg / km
14,0
17,0
19,0
23,0
25,0
27,0
30,0
38,0
45,0
57,0
65,0
76,0
88,0
98,0
111,0
139,0
764,0
18,0
21,0
26,0
31,0
40,0
56,0
64,0
80,0
90,0
105,0
121,0
168,0
196,0
25,0
30,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RB01)

130

26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24
24
24
24
22
22

Part no.
52330
52331
52332
52333
52334
52335
52336
52337
52338
52339
52340
52341
52342
52343
52344
52345
52346
52347
52348
52349
52350
52351
52352
52353
52354
52355
52356
52357
52358
52359
52360
52361

No.cores x
cross-sec.
mm
4 x 0,34
5 x 0,34
7 x 0,34
10 x 0,34
12 x 0,34
15 x 0,34
18 x 0,34
21 x 0,34
25 x 0,34
34 x 0,34
40 x 0,34
2 x 0,5
3 x 0,5
4 x 0,5
5 x 0,5
7 x 0,5
10 x 0,5
12 x 0,5
15 x 0,5
18 x 0,5
21 x 0,5
25 x 0,5
30 x 0,5
34 x 0,5
40 x 0,5
2 x 0,75
3 x 0,75
4 x 0,75
5 x 0,75
7 x 0,75
10 x 0,75
12 x 0,75

Outer
Cop.
approx. mm weight
kg / km
5,0
13,0
5,5
16,4
6,0
22,7
7,8
32,4
8,0
39,1
9,0
49,1
9,8
59,1
10,4
68,3
12,0
81,4
13,6
111,1
14,8
130,5
4,6
9,5
4,9
14,2
5,3
19,2
5,9
24,0
6,4
33,7
8,3
48,0
8,6
57,4
9,8
72,0
10,5
86,4
11,1
101,0
12,6
120,0
13,3
142,6
14,5
163,1
15,8
192,0
5,2
14,3
5,5
21,5
6,0
28,6
6,7
36,1
7,3
50,3
9,8
72,0
10,0
86,2

Weight
approx.
kg / km
35,0
43,0
58,0
80,0
91,0
115,0
135,0
154,0
180,0
233,0
272,0
30,0
36,0
43,0
56,0
70,0
101,0
117,0
145,0
171,0
197,0
230,0
269,0
301,0
365,0
40,0
51,0
61,0
76,0
97,0
137,0
167,0

AWG-No.
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19

Data and Computer Cables

TRONIC-CY (LiY-CY)

flexible, Cu-screened, colour coded to DIN 47100,

EMC-preferred type, meter marking

Technical data

Special-PVC data cable for


electronic control adapted
to DIN VDE 0812
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Operating peak voltage
(not for heavy current installation purposes)
0,14 mm = 350 V
0,25 mm = 500 V
Test voltage
core/core 1200 V
core/screen 800 V
Breakdown voltage min. 2400 V
Insulation resistance
min. 20 MOhm x km
Capacitance (approx.-value) at 800 Hz
core/core at 0,14 mm = 120 pF/m
core/core 0,25 mm = 150 pF/m
core/screen at 0,14 mm = 240 pF/m
core/screen 0,25 mm = 270 pF/m
Inductance approx. 0,65 mH/km
Impedance approx. 78 Ohm
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, from 0,5 mm to


DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Conductor construction:
0,14 mm = 18x0,1 mm
0,25 mm = 14x0,15 mm
0,34 mm = 7x0,25 mm
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN 47100,
without colour repetition
Cores stranded in layers with
optimal lay-length
Foil wrapping
Drain-wire, tinned
Tinned, copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking

Properties

Extensively oil resistant, oil-/ chemical


Resistance - see table Technical
Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Also available in paired version, see


HELUKABEL-PAAR-TRONIC-CY
For 1 core cable screen of helically wound.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
TRONIC (LiYY), confer page 124

Application

These screened cables are used for flexible use with free movement without tensile stress or forced movements in dry, moist and wet rooms but not
suitable for open air, wherever the construction requirements call for a minimum outer diameter, TRONIC is the suitable cable to use. This applies
especially to such areas as tool making and machine industries as well as electronic, computer, measurement and control sectors. The extremely small
outer diameter make suitable for miniature plugs etc.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
20139
20001
20002
20003
20004
20005
20006
20007
20008
20009
20010
20011
20012
20013
20014

No.cores x
cross-sec.
mm
1 x 0,14
2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
6 x 0,14
7 x 0,14
8 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
16 x 0,14
18 x 0,14
20 x 0,14
21 x 0,14

Outer
Cop.
approx. mm weight
kg / km
2,6
6,1
3,9
12,0
4,0
13,0
4,3
14,5
4,7
15,5
5,2
18,2
5,2
19,0
5,9
21,3
6,5
28,7
6,7
30,5
6,9
32,0
7,3
43,2
7,6
51,0
8,3
55,0
8,4
56,0

Weight
approx.
kg / km
16,0
20,0
27,0
32,0
37,0
42,0
48,0
55,0
65,0
77,0
79,0
89,0
103,0
116,0
120,0

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26

Part no.
20015
20091
20016
20017
20018
20019
20020
20021
20022
20023
20024
20025
20026
20027
20028

No.cores x
cross-sec.
mm
24 x 0,14
25 x 0,14
27 x 0,14
30 x 0,14
32 x 0,14
36 x 0,14
40 x 0,14
42 x 0,14
44 x 0,14
48 x 0,14
52 x 0,14
56 x 0,14
61 x 0,14
80 x 0,14
100 x 0,14

Outer
Cop.
approx. mm weight
kg / km
8,9
62,0
9,1
61,0
9,2
65,0
9,5
69,0
9,9
76,0
10,2
83,0
11,1
88,0
11,2
94,0
11,5
110,0
11,7
115,0
12,3
124,0
12,5
132,0
12,8
146,0
14,7
226,0
16,3
267,0

Weight
approx.
kg / km
131,0
136,0
142,0
157,0
163,0
182,0
209,0
217,0
226,0
240,0
270,0
320,0
370,0
510,0
580,0

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
Continuation

131

Data and Computer Cables

TRONIC-CY (LiY-CY)

flexible, Cu-screened, colour coded to DIN 47100,

EMC-preferred type, meter marking

Part no.
20084
20029
20030
20031
20032
20083
20033
20034
20035
20036
20037
20038
20039
20086
20040
20041
20042
20092
20043
20044
20045
20046
20087
20047
20048
20049
20050
20051
20052
20053
20054
20055
20088
20056
20057
20058
20059
20085
20060
20061
20062
20063
20064
20065
20066
20089
20067
20068
20069
20093
20070
20071
20072
20073
20090
20074
20075
20076
20077
20078
20079
20080
20081
20082
16001
16002
16003
16004
16005
16006
16007
16008
16009
16010
16011

No.cores x
cross-sec.
mm
1 x 0,25
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
6 x 0,25
7 x 0,25
8 x 0,25
10 x 0,25
12 x 0,25
14 x 0,25
16 x 0,25
18 x 0,25
19 x 0,25
20 x 0,25
21 x 0,25
24 x 0,25
25 x 0,25
27 x 0,25
30 x 0,25
32 x 0,25
36 x 0,25
37 x 0,25
40 x 0,25
42 x 0,25
44 x 0,25
48 x 0,25
52 x 0,25
56 x 0,25
61 x 0,25
80 x 0,25
100 x 0,25
1 x 0,34
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
6 x 0,34
7 x 0,34
8 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
16 x 0,34
18 x 0,34
19 x 0,34
20 x 0,34
21 x 0,34
24 x 0,34
25 x 0,34
27 x 0,34
30 x 0,34
32 x 0,34
36 x 0,34
37 x 0,34
40 x 0,34
42 x 0,34
44 x 0,34
48 x 0,34
52 x 0,34
56 x 0,34
61 x 0,34
80 x 0,34
100 x 0,34
1 x 0,5
2 x 0,5
3 x 0,5
4 x 0,5
5 x 0,5
6 x 0,5
7 x 0,5
8 x 0,5
10 x 0,5
12 x 0,5
14 x 0,5

Outer
Cop.
approx. mm weight
kg / km
3,0
7,2
4,3
15,8
4,5
18,6
4,8
22,0
5,4
26,5
5,8
32,4
5,8
35,0
7,0
42,1
7,3
49,9
7,5
58,0
8,1
62,0
8,5
67,0
9,1
78,0
9,1
79,0
9,5
88,0
9,6
91,0
10,4
96,0
10,6
99,0
10,7
122,0
11,1
132,0
11,5
138,0
11,9
146,0
11,9
152,0
12,9
157,0
13,0
160,0
13,7
164,0
13,9
164,0
14,3
175,0
14,7
189,0
15,2
204,0
17,2
387,0
19,4
505,0
3,2
13,5
4,9
18,0
5,1
22,0
5,5
28,0
6,0
31,0
6,6
45,0
6,6
51,0
7,7
54,0
8,4
65,0
8,6
70,0
9,0
81,0
9,6
88,0
10,1
103,0
10,1
106,0
10,8
112,0
10,9
116,0
11,7
129,0
12,0
120,0
12,1
138,0
12,6
158,0
13,0
163,0
13,8
178,0
13,8
192,0
14,8
198,0
14,9
203,0
15,6
214,0
15,8
227,0
16,3
242,0
16,8
267,0
17,2
295,0
19,6
524,0
21,9
620,0
3,5
15,0
5,3
29,0
5,6
39,0
6,3
46,0
6,8
52,0
7,3
66,0
7,3
68,0
8,6
80,0
9,4
93,0
9,6
117,0
10,1
122,0

Weight
approx.
kg / km
27,0
31,0
36,0
40,0
51,0
58,0
64,0
82,0
85,0
90,0
144,0
110,0
142,0
146,0
152,0
150,0
163,0
169,0
176,0
189,0
204,0
219,0
230,0
247,0
269,0
292,0
317,0
330,0
343,0
365,0
480,0
605,0
24,0
30,0
37,0
48,0
54,0
61,0
67,0
81,0
103,0
110,0
153,0
159,0
172,0
181,0
191,0
199,0
229,0
241,0
258,0
290,0
305,0
330,0
348,0
364,0
389,0
414,0
420,0
450,0
480,0
520,0
580,0
694,0
40,0
45,0
55,0
61,0
76,0
89,0
98,0
117,0
135,0
157,0
190,0

AWG-No.
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20

Dimensions and specifications may be changed without prior notice. (RB01)

Suitable accessories can be found in Chapter X.


Cable tie

132

Part no.
16012
16013
16526
16014
16015
16016
16527
16017
16018
16164
16019
16528
16020
16021
16022
16023
16024
16025
16026
16027
16028
16029
16030
16031
16032
16033
16034
16035
16036
16037
16529
16038
16039
16040
16041
16042
16043
16163
16044
16530
16045
16120
16047
16048
16049
16475
16476
16477
16478
16479
16480
16481
16482
16483
16484
16485
16486
16487
16488
16489
16500
16501
16502
16503
16504
16505
16506
16507
16508
16509
16510
16511
16512
16513
16514

No.cores x
cross-sec.
mm
16 x 0,5
18 x 0,5
19 x 0,5
20 x 0,5
24 x 0,5
25 x 0,5
27 x 0,5
30 x 0,5
32 x 0,5
34 x 0,5
36 x 0,5
37 x 0,5
40 x 0,5
50 x 0,5
61 x 0,5
80 x 0,5
100 x 0,5
1 x 0,75
2 x 0,75
3 x 0,75
4 x 0,75
5 x 0,75
6 x 0,75
7 x 0,75
8 x 0,75
10 x 0,75
12 x 0,75
14 x 0,75
16 x 0,75
18 x 0,75
19 x 0,75
20 x 0,75
24 x 0,75
25 x 0,75
27 x 0,75
30 x 0,75
32 x 0,75
34 x 0,75
36 x 0,75
37 x 0,75
40 x 0,75
42 x 0,75
61 x 0,75
80 x 0,75
100 x 0,75
2x1
3x1
4x1
5x1
6x1
7x1
8x1
10 x 1
12 x 1
14 x 1
16 x 1
19 x 1
24 x 1
27 x 1
37 x 1
2 x 1,5
3 x 1,5
4 x 1,5
5 x 1,5
6 x 1,5
7 x 1,5
8 x 1,5
10 x 1,5
12 x 1,5
14 x 1,5
16 x 1,5
19 x 1,5
24 x 1,5
27 x 1,5
37 x 1,5

Outer
Cop.
approx. mm weight
kg / km
10,6
129,0
11,3
152,0
11,3
156,0
12,0
173,0
13,2
236,0
13,7
250,0
13,8
265,0
14,2
297,0
14,7
301,0
15,4
312,0
15,5
320,0
15,5
325,0
16,4
345,0
18,2
407,0
19,2
508,0
22,1
690,0
24,6
814,0
4,0
19,0
5,8
38,0
6,3
50,0
6,8
57,0
7,4
70,0
8,2
87,0
8,2
96,0
9,7
110,0
10,3
140,0
10,5
151,0
11,3
167,0
11,9
183,0
12,7
207,0
12,7
221,0
13,6
238,0
14,9
270,0
15,0
278,0
15,1
287,0
16,0
315,0
16,5
330,0
17,7
350,0
17,4
370,0
17,4
386,0
18,7
395,0
18,9
408,0
22,0
555,0
25,3
715,0
28,0
910,0
6,4
46,0
6,7
56,0
7,2
69,0
8,0
89,0
8,7
105,0
8,7
111,0
10,3
130,0
11,2
140,0
11,4
168,0
12,0
198,0
12,8
218,0
13,6
268,0
16,0
320,0
16,4
360,0
18,6
485,0
7,0
63,0
7,4
76,0
8,1
98,0
9,0
116,0
9,8
140,0
9,8
152,0
11,0
172,0
12,6
193,0
12,8
254,0
13,5
272,0
14,6
285,0
15,6
387,0
18,1
448,0
18,7
506,0
21,4
682,0

Weight
approx.
kg / km
210,0
217,0
246,0
275,0
337,0
351,0
373,0
396,0
431,0
440,0
445,0
458,0
470,0
570,0
650,0
780,0
990,0
41,0
59,0
66,0
77,0
93,0
113,0
130,0
145,0
180,0
202,0
225,0
275,0
292,0
322,0
362,0
435,0
415,0
467,0
486,0
530,0
570,0
600,0
640,0
680,0
714,0
900,0
1200,0
1440,0
65,0
80,0
98,0
127,0
144,0
158,0
197,0
232,0
260,0
302,0
346,0
412,0
493,0
562,0
790,0
88,0
100,0
126,0
160,0
192,0
208,0
244,0
315,0
338,0
383,0
424,0
506,0
690,0
781,0
941,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Data and Computer Cables

PAAR-TRONIC-CY

EMC-preferred type, flexible, Cu-screened, colour coded

to DIN 47100, meter marking

Technical data

Special PVC data cables for electronic


control adapted to DIN VDE 0812
and 0814
Temperature range
flexing -5C to +80C
fixed installation -30C to +80C
Operating peak voltage 350 V
(not for heavy current installation
purposes)
Test voltage
core/core 1200 V
core/screen 800 V
Breakdown voltage min. 2400 V
Insulation resistance
min. 20 MOhm x km
Plant capacity (approx.-value) at 800 Hz
core/core 0,14 mm = 120 pF/m
core/core 0,25 mm = 150 pF/m
core/screen 0,14 mm = 240 pF/m
core/screen 0,25 mm = 270 pF/m
Inductance approx. 0,65 mH/km
Impedance approx. 78 Ohm
K1-coupling approx. 300 pF/100 m
Coupling resistance
max.250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, from 0,5 mm to


DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Conductor construction:
0,14 mm = 18x0,1 mm
0,25 mm = 14x0,15 mm
0,34 mm = 7x0,25 mm
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification (pair) to DIN 47100
Cores stranded in pairs with
optimal lay-length
Pairs stranded in layers with
optimal lay-length
Foil wrapping
Drain wire, tinned
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7032)
also available in other colours on request
with meter marking

Properties

Extensively oil resistant, oil-/ chemical


Resistance - see table Technical
Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
unscreened analogue type:
PAAR-TRONIC, confer page 126

Application

These data control cables are used for flexible use with free movement without tensile stress or forced movements in dry, moist and wet rooms but
not suitable for open air. PAAR-TRONIC-CY is well suited for use in areas subject to signal interference. The high level of screening reduces substantially
the effects of electrical disturbances from parallel running wiring etc. The copper screening is also often used as an "earth". The twisted pairs conform
favourable cross-talk attenuation values.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
21001
21002
21003
21004
21005

No.pairs x
cross-sec.
mm
1 x 2 x 0,14
2 x 2 x 0,14
3 x 2 x 0,14
4 x 2 x 0,14
5 x 2 x 0,14

Outer
Cop.
approx. mm weight
kg / km
4,0
15,6
5,0
18,5
5,7
23,0
6,1
26,6
6,8
30,7

Weight
approx.
kg / km
34,0
40,0
49,0
55,0
66,0

AWG-No.
26
26
26
26
26

Part no.
21006
21007
21008
21009
21010

No.pairs x
cross-sec.
mm
6 x 2 x 0,14
7 x 2 x 0,14
8 x 2 x 0,14
10 x 2 x 0,14
12 x 2 x 0,14

Outer
Cop.
approx. mm weight
kg / km
7,2
48,5
7,2
51,1
8,2
53,7
9,1
59,0
9,6
66,0

Weight
approx.
kg / km
86,0
91,0
97,0
109,0
141,0

AWG-No.
26
26
26
26
26
Continuation

133

Data and Computer Cables

PAAR-TRONIC-CY

EMC-preferred type, flexible, Cu-screened, colour coded

to DIN 47100, meter marking


Part no.
21011
21012
21013
21014
21015
21016
21017
21018
21019
21020
21021
21022
21023
21024
21025
21026
21027
21028
21029
21030
21031
21032
21033
21034
21035
21036
21037
21038
21039
21040
21041
21042
21043
21044
21045
21046
21047
21048
21049
21050
21051
21052
21053
21054
21055
21056
21057
21058
21059
21060
21061
21062
21063
21064
19970
19971

No.pairs x
cross-sec.
mm
14 x 2 x 0,14
15 x 2 x 0,14
16 x 2 x 0,14
18 x 2 x 0,14
20 x 2 x 0,14
22 x 2 x 0,14
24 x 2 x 0,14
25 x 2 x 0,14
26 x 2 x 0,14
27 x 2 x 0,14
28 x 2 x 0,14
30 x 2 x 0,14
32 x 2 x 0,14
34 x 2 x 0,14
36 x 2 x 0,14
38 x 2 x 0,14
40 x 2 x 0,14
44 x 2 x 0,14
46 x 2 x 0,14
50 x 2 x 0,14
52 x 2 x 0,14
55 x 2 x 0,14
1 x 2 x 0,25
2 x 2 x 0,25
3 x 2 x 0,25
4 x 2 x 0,25
5 x 2 x 0,25
6 x 2 x 0,25
7 x 2 x 0,25
8 x 2 x 0,25
10 x 2 x 0,25
12 x 2 x 0,25
14 x 2 x 0,25
15 x 2 x 0,25
16 x 2 x 0,25
18 x 2 x 0,25
20 x 2 x 0,25
22 x 2 x 0,25
24 x 2 x 0,25
25 x 2 x 0,25
26 x 2 x 0,25
27 x 2 x 0,25
28 x 2 x 0,25
30 x 2 x 0,25
32 x 2 x 0,25
34 x 2 x 0,25
36 x 2 x 0,25
38 x 2 x 0,25
40 x 2 x 0,25
44 x 2 x 0,25
46 x 2 x 0,25
50 x 2 x 0,25
52 x 2 x 0,25
55 x 2 x 0,25
1 x 2 x 0,34
2 x 2 x 0,34

Outer
Cop.
approx. mm weight
kg / km
10,4
74,0
10,6
76,0
10,7
79,0
11,2
83,0
11,4
97,0
12,3
103,0
12,8
111,0
12,9
113,0
13,0
122,0
13,1
125,0
14,0
128,0
14,1
140,0
14,8
145,0
14,9
150,0
15,6
156,0
16,4
162,0
16,8
177,0
17,0
181,0
17,2
195,0
18,0
202,0
18,2
206,0
18,7
210,0
4,4
15,0
5,8
28,0
6,4
32,0
7,2
38,0
8,1
55,0
8,8
65,0
8,8
70,0
9,4
75,0
10,8
110,0
11,4
117,0
12,0
122,0
12,5
134,0
12,6
143,0
13,3
148,0
14,0
162,0
15,0
172,0
15,7
223,0
15,8
233,0
15,9
238,0
16,0
244,0
16,6
249,0
17,0
254,0
17,6
290,0
17,9
312,0
18,6
322,0
19,0
339,0
19,7
349,0
20,7
359,0
21,2
398,0
22,0
403,0
22,0
435,0
22,5
464,0
5,0
16,0
6,7
36,9

Weight
approx.
kg / km
148,0
152,0
155,0
171,0
183,0
205,0
228,0
239,0
245,0
251,0
258,0
270,0
284,0
300,0
316,0
350,0
370,0
390,0
430,0
440,0
460,0
480,0
45,0
53,0
65,0
80,0
98,0
114,0
121,0
129,0
157,0
189,0
213,0
225,0
237,0
248,0
275,0
303,0
330,0
343,0
345,0
350,0
360,0
375,0
400,0
410,0
420,0
450,0
485,0
500,0
540,0
550,0
580,0
630,0
58,0
65,0

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
22
22

Dimensions and specifications may be changed without prior notice. (RB01)

Suitable accessories can be found in Chapter X.


Cable tie

134

Part no.
19972
19973
19974
19975
19976
19977
19978
19979
19980
19981
19982
19983
19984
19985
19986
19987
19988
19989
19990
19991
19992
19993
19994
19995
17047
17001
17002
17003
17004
17005
17006
17007
17008
17009
17010
17011
17048
17012
17013
17014
17015
17016
17017
17018
17019
17020
17021
17022
17049
17050
17051
17052
17053
17054
17055
17056

No.pairs x
cross-sec.
mm
3 x 2 x 0,34
4 x 2 x 0,34
5 x 2 x 0,34
6 x 2 x 0,34
7 x 2 x 0,34
8 x 2 x 0,34
9 x 2 x 0,34
10 x 2 x 0,34
12 x 2 x 0,34
14 x 2 x 0,34
16 x 2 x 0,34
18 x 2 x 0,34
21 x 2 x 0,34
25 x 2 x 0,34
27 x 2 x 0,34
30 x 2 x 0,34
34 x 2 x 0,34
37 x 2 x 0,34
40 x 2 x 0,34
44 x 2 x 0,34
50 x 2 x 0,34
52 x 2 x 0,34
56 x 2 x 0,34
61 x 2 x 0,34
1 x 2 x 0,5
2 x 2 x 0,5
3 x 2 x 0,5
4 x 2 x 0,5
5 x 2 x 0,5
6 x 2 x 0,5
8 x 2 x 0,5
10 x 2 x 0,5
12 x 2 x 0,5
16 x 2 x 0,5
20 x 2 x 0,5
25 x 2 x 0,5
1 x 2 x 0,75
2 x 2 x 0,75
3 x 2 x 0,75
4 x 2 x 0,75
5 x 2 x 0,75
6 x 2 x 0,75
8 x 2 x 0,75
10 x 2 x 0,75
12 x 2 x 0,75
16 x 2 x 0,75
20 x 2 x 0,75
25 x 2 x 0,75
1x2x1
2x2x1
3x2x1
4x2x1
1 x 2 x 1,5
2 x 2 x 1,5
3 x 2 x 1,5
4 x 2 x 1,5

Outer
Cop.
approx. mm weight
kg / km
7,2
44,9
8,1
54,2
9,0
63,5
10,0
73,1
10,0
79,5
10,8
88,4
11,1
99,3
12,2
106,9
12,9
122,1
13,9
138,2
14,5
154,2
15,3
197,9
16,3
214,4
17,6
238,5
18,0
262,5
19,5
286,6
20,8
310,1
21,4
368,7
22,1
392,6
23,0
424,3
24,5
455,9
24,7
487,6
26,1
518,5
27,5
557,2
5,3
24,0
7,6
54,0
8,2
70,0
9,0
91,0
9,9
105,0
10,9
120,0
12,0
144,0
13,8
178,0
14,5
199,0
16,1
254,0
18,4
302,0
21,0
344,0
6,0
28,0
8,7
58,0
9,3
84,0
10,6
108,0
11,7
126,0
12,7
146,0
14,4
180,0
15,6
220,0
16,8
261,0
18,7
328,0
20,9
392,0
23,2
470,0
6,3
46,0
9,1
82,0
9,8
103,0
10,9
132,0
7,2
63,0
10,7
111,0
11,4
136,0
12,8
172,0

Weight
approx.
kg / km
78,0
90,0
110,0
130,0
145,0
150,0
170,0
190,0
220,0
245,0
250,0
275,0
300,0
400,0
410,0
440,0
510,0
550,0
590,0
600,0
650,0
680,0
750,0
840,0
60,0
89,0
104,0
126,0
148,0
171,0
290,0
320,0
361,0
421,0
580,0
740,0
71,0
105,0
128,0
156,0
189,0
216,0
309,0
355,0
405,0
565,0
700,0
950,0
75,0
116,0
140,0
191,0
84,0
122,0
194,0
240,0

AWG-No.
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
16
16
16
16

Data and Computer Cables

PAAR-CY-OZ

flexible, Cu-screened, EMC-preferred type, meter marking

Technical data

Special-PUR control cable adapted


to DIN VDE 0812, 0814
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage
core/core 1200 V
core/screen 800 V
Breakdown voltage min. 2400 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance
core/core approx. 150 nF/km
core/screen approx. 270 nF/km
Inductance approx. 0,67 mH/km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293
black cores with continuous white
numbering
Cores stranded in pairs with
optimal lay-length
Pairs stranded in layers with
optimal lay-length
Foil wrapping
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7032)
with meter marking

Properties

Extensively oil resistant, oil-/ chemical


Resistance - see table Technical
Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

x = without green-yellow conductor (OZ)


Also available in other dimensions and
in other sheath colours.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

PAAR-CY is ideal for use as a connecting cable for all areas involving measuring, control, regulation and signal transfer as well as for use in all fields
of data and impulse transmission. Especially suited for all areas of high electromagnetic activity, e. g. disturbances through parallel circuits.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
17023
17024
17025
17026
17027
17028
17029
17030
17031
17032
17033

No.pairs x
cross-sec.
mm
2x2x1
3x2x1
4x2x1
5x2x1
6x2x1
8x2x1
10 x 2 x 1
12 x 2 x 1
16 x 2 x 1
20 x 2 x 1
25 x 2 x 1

Outer
Cop.
approx. mm weight
kg / km
9,5
82,0
10,0
103,0
11,0
132,0
12,3
161,0
13,4
188,0
14,7
240,0
16,4
282,0
18,2
324,0
19,0
412,0
19,8
505,0
23,5
610,0

Weight
approx.
kg / km
135,0
160,0
197,0
253,0
295,0
410,0
518,0
601,0
990,0
1400,0
1600,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18

Part no.
17034
17035
17036
17037
17038
17039
17040
17041
17042
17043
17044

No.pairs x
cross-sec.
mm
2 x 2 x 1,5
3 x 2 x 1,5
4 x 2 x 1,5
5 x 2 x 1,5
6 x 2 x 1,5
8 x 2 x 1,5
10 x 2 x 1,5
12 x 2 x 1,5
16 x 2 x 1,5
20 x 2 x 1,5
25 x 2 x 1,5

Outer
Cop.
approx. mm weight
kg / km
11,3
112,0
12,2
139,0
13,5
176,0
14,5
212,0
17,2
255,0
17,5
322,0
20,1
380,0
21,8
442,0
25,0
572,0
27,0
705,0
29,5
862,0

Weight
approx.
kg / km
168,0
221,0
269,0
314,0
550,0
650,0
900,0
950,0
1100,0
1700,0
1900,0

AWG-No.
16
16
16
16
16
16
16
16
16
16
16

Dimensions and specifications may be changed without prior notice. (RB01)

Suitable accessories can be found in Chapter X.


Cable tie

135

Data and Computer Cables

PAAR-TRONIC-CY-CY (LiYCY-CY)

EMC-preferred type,

meter marking

Technical data

Special PVC data transmission cable


adapted to DIN VDE 0812 and 0814
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Operating peak voltage
(not for heavy current installation purposes)
0,14 mm = max. 350 V
0,25 mm = max. 500 V
Test voltage
0,14 mm = 1200 V
0,25 mm = 2000 V
Breakdown voltage
0,14 mm = 2400 V
0,25 mm = 4000 V
Mutual capacitance
core/core
0,14 mm = 147 pF/m
0,25 mm = 152,5 pF/m
core/screen
0,14 mm = 147 pF/m
0,25 mm = 263 pF/m
Impedance
0,14 mm = 536 Ohm/1 kHz/20C
0,25 mm = 396 Ohm/1 kHz/20C
Coupling 250 pF/100 m/1 kHz
Screen resistance
0,14 mm = 36 Ohm/km
0,25 mm = 18 Ohm/km
Attenuation
0,14 mm = 3,6 dB/1 kHz/km
0,25 mm = 2,2 dB/1 kHz/km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 12x cable
fixed installation 6x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors, to


DIN VDE 0295 cl.5
Conductor construction:
0,14 mm = 18x0,1 mm
0,25 mm = 14x0,15 mm
0,34 mm = 7x0,25 mm
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification (pair) to DIN 47100
Cores stranded in pairs with
optimal lay-length
Pairs screened individually, tinned copper,
coverage approx. 85%
Special PVC coating over individual screened
pairs all pairs-CY stranded together
Foil wrapping
Overall braid-screening, tinned copper
coverage approx. 85%
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking

Properties

Extensively oil resistant, oil-/ chemical


Resistance - see table Technical
Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

As of 0,75 mm cross-sec. see type


EDV-PiMF-CY.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

As a control and signal cable in electronics, instrumentation and control technology. Interference free transmission of data signals from peripheral
devices to information storage. Excellent connecting cable for mixing console, studio equipment, measuring and control technology. Reliable in process
control, in machining centers and safety engineering systems. These cables with copper screening are suitable for interference free data and signal
transmission in the measurement, control and regulation technology.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
21065
21066
21067
21068
21069
21070

No.pairs x
cross-sec.
mm
2 x 2 x 0,14
3 x 2 x 0,14
4 x 2 x 0,14
5 x 2 x 0,14
6 x 2 x 0,14
7 x 2 x 0,14

Outer
Cop.
approx. mm weight
kg / km
7,6
31,0
8,4
34,0
9,9
45,0
10,4
58,0
11,0
67,0
11,0
78,0

Weight
approx.
kg / km
95,0
105,0
140,0
160,0
185,0
230,0

AWG-No.
26
26
26
26
26
26

Part no.
21071
21072
21073
21074
21075
21076

No.pairs x
cross-sec.
mm
8 x 2 x 0,14
9 x 2 x 0,14
10 x 2 x 0,14
12 x 2 x 0,14
16 x 2 x 0,14
20 x 2 x 0,14

Outer
Cop.
approx. mm weight
kg / km
12,0
97,0
13,0
101,0
14,1
108,0
15,2
134,0
16,7
179,0
18,4
225,0

Weight
approx.
kg / km
245,0
280,0
325,0
380,0
440,0
520,0

AWG-No.
26
26
26
26
26
26
Continuation

136

Data and Computer Cables

PAAR-TRONIC-CY-CY (LiYCY-CY)

EMC-preferred type,

meter marking
Part no.
21077
21078
21079
21080
21081
21082
21083
21084
21085
21086
21087
21088
21089
21090
21091
21092
21093
21094
21095
21096
21097
21098
21099
21100

No.pairs x
cross-sec.
mm
2 x 2 x 0,25
3 x 2 x 0,25
4 x 2 x 0,25
5 x 2 x 0,25
6 x 2 x 0,25
7 x 2 x 0,25
8 x 2 x 0,25
10 x 2 x 0,25
12 x 2 x 0,25
16 x 2 x 0,25
20 x 2 x 0,25
24 x 2 x 0,25
32 x 2 x 0,25
48 x 2 x 0,25
2 x 2 x 0,34
3 x 2 x 0,34
4 x 2 x 0,34
6 x 2 x 0,34
8 x 2 x 0,34
10 x 2 x 0,34
12 x 2 x 0,34
14 x 2 x 0,34
16 x 2 x 0,34
24 x 2 x 0,34

Outer
Cop.
approx. mm weight
kg / km
8,6
62,0
9,3
78,2
10,4
124,1
12,1
137,6
13,9
148,1
13,9
159,1
14,2
178,7
15,9
213,9
17,0
238,3
19,8
291,4
21,2
325,0
24,0
367,5
26,5
588,0
31,6
840,5
9,5
73,1
10,5
88,1
11,3
137,2
13,9
174,8
15,4
247,2
17,6
288,7
18,3
321,0
19,6
388,4
20,9
425,5
26,1
577,1

Weight
approx.
kg / km
125,0
140,0
205,0
230,0
275,0
295,0
330,0
420,0
465,0
590,0
620,0
690,0
785,0
970,0
139,0
157,0
213,0
308,0
385,0
433,0
495,0
600,0
637,0
781,0

AWG-No.
24
24
24
24
24
24
24
24
24
24
24
24
24
24
22
22
22
22
22
22
22
22
22
22

Part no.
21101
21102
21103
21104
21105
21106
21107
21108
21109
21110

No.pairs x
cross-sec.
mm
2 x 2 x 0,5
3 x 2 x 0,5
4 x 2 x 0,5
6 x 2 x 0,5
8 x 2 x 0,5
10 x 2 x 0,5
12 x 2 x 0,5
14 x 2 x 0,5
16 x 2 x 0,5
24 x 2 x 0,5

Outer
Cop.
approx. mm weight
kg / km
10,4
83,1
11,7
106,4
13,1
158,0
15,6
201,4
16,4
311,5
20,6
334,5
21,5
394,1
21,6
446,0
23,8
501,2
28,4
712,4

Weight
approx.
kg / km
143,0
179,0
241,0
319,0
441,0
464,0
529,0
641,0
694,0
930,0

AWG-No.
20
20
20
20
20
20
20
20
20
20

Dimensions and specifications may be changed without prior notice. (RB01)

Suitable accessories can be found in Chapter X.


Cable tie

137

Data and Computer Cables

PAAR-TRONIC-Li-2YCYv

PE-insulated, low capacitance, Termi-Point,

EMC-preferred type, meter marking

Technical data

PE-insulated data cable


Temperature range
flexing -5C to +70C
fixed installation -30C to +80C
Conductor resistance (loop) at 20C
0,22 mm max. 186 Ohm/km
0,34 mm max. 115 Ohm/km
0,5 mm max. 78,5 Ohm/km
1,0 mm max. 39,2 Ohm/km
Operating peak voltage max. 250 V
(not for heavy current installation purposes)
Test voltage
core/core 2000 V
core/screen 1000 V
Insulation resistance min. 5 GOhm x km
Mutual capacitance at 800 Hz
> 4 pairs max. 60 nF/km
4 pairs values extended by 20%
Inductance approx. 0,66 mH/km
Line attenuation (approx. value)
0,22 mm at 100 kHz 9,0 dB/km
0,34 mm at 100 kHz 6,6 dB/km
0,50 mm at 100 kHz 6,0 dB/km
0,22 mm at 1 MHz 25,0 dB/km
0,34 mm at 1 MHz 20,0 dB/km
0,50 mm at 1 MHz 18,0 dB/km
Cross-talk attenuation
up to 1 MHz min. 50 dB
up to 10 MHz min. 40 dB
Minimum bending radius
flexing 12x cable
fixed installation 7,5x cable

Cable structure

Bare copper-conductor, 7-wires, adapted to


DIN VDE 0881, suitable for Termi-Point
and solder-free connection technique
Conductor construction:
0,22 mm = 7x0,2 mm
0,34 mm = 7x0,25 mm
0,5 mm = 7x0,3 mm
1 mm = 7 x 0,42 mm
Core insulation of PE
compound type L/MD to
DIN VDE 0819-103 /DIN EN 50290-2-23
Core identification (pair) to DIN 47100
Cores stranded in pairs with
optimal lay-length
Pairs stranded in layers with
optimal lay-length
Foil wrapping
Tinned copper braided screening,
coverage approx. 85%
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Type . . . Yv with reinforced outer sheath
Sheath colour black
with meter marking

Properties

The line offers enormous advantages


through fast and cheap contacting possibilty
in Termi-Point connection technology. With
this solder-free connection technique, the
stranded conductor is crimped together with
a sleeve onto a contact pin without prior
stripping of the insulation material
The twisted-pair lay-up prevents electrical
unbalances within the cable and this thus
effectively suppresses cross-talking effects
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC outer sheath self-extinguishing and
flame retardant acc. to DIN VDE
0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

At 0,22 mm is designed for applications


with Sub-D connectors.
Termi-Point registered trade mark AMP.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These PE-insulated data cables with twisted pairs are used in particular for the interference-free transmission of data and signals over longer distances.
The high transmission rates are particularly suitable for RS 422 and RS 485 interfaces. These cables are suitable for fixed installations as well as for
flexing applications, for free movement without forced motion and without tensile stress, in dry and moist environments. Yv black with reinforced
outer sheath, is suitable for installation in the ground and in open air.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
21129
21130
21131
21132
21133
21135
21136
21137
21138
21139

No.pairs x
cross-sec.
mm
2 x 2 x 0,22
3 x 2 x 0,22
4 x 2 x 0,22
8 x 2 x 0,22
10 x 2 x 0,22
2 x 2 x 0,34
3 x 2 x 0,34
4 x 2 x 0,34
8 x 2 x 0,34
10 x 2 x 0,34

Outer
Cop.
approx. mm weight
kg / km
7,8
26,0
8,1
31,0
8,5
38,0
10,6
62,0
11,6
79,0
8,7
35,0
9,4
44,0
10,0
53,0
12,4
86,0
13,8
104,0

Weight
approx.
kg / km
60,0
79,0
96,0
140,0
184,0
83,0
92,0
112,0
179,0
219,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RB01)

138

24
24
24
24
24
22
22
22
22
22

Part no.
21141
21142
21143
21144
21145
21146
21147
21148
21149
21150

No.pairs x
cross-sec.
mm
2 x 2 x 0,5
3 x 2 x 0,5
4 x 2 x 0,5
8 x 2 x 0,5
10 x 2 x 0,5
2x2x1
3x2x1
4x2x1
8x2x1
10 x 2 x 1

Outer
Cop.
approx. mm weight
kg / km
9,8
49,0
10,4
60,0
11,2
73,0
13,9
124,0
16,0
155,0
10,8
81,0
11,5
102,0
12,0
130,0
16,1
240,0
17,2
282,0

Weight
approx.
kg / km
90,0
126,0
146,0
246,0
292,0
141,0
170,0
203,0
261,0
287,0

AWG-No.
20
20
20
20
20
18
18
18
18
18

Data and Computer Cables

PAAR-TRONIC-Li-2YCY

PE-insulated, low capacitance, Termi-Point,

EMC-preferred type, meter marking

Technical data

PE-insulated data cable


Temperature range
flexing -5C to +70C
fixed installation -30C to +80C
Conductor resistance (loop) at 20C
0,22 mm max. 186 Ohm/km
0,34 mm max. 115 Ohm/km
0,5 mm max. 78,5 Ohm/km
Operating peak voltage max. 250 V
(not for heavy current installation purposes)
Test voltage
core/core 2000 V
core/screen 1000 V
Insulation resistance min. 5 GOhm x km
Mutual capacitance at 800 Hz
> 4 pairs max. 60 nF/km
4 pairs values extended by 20%
Inductance approx. 0,66 mH/km
Line attenuation (approx. value)
0,22 mm at 100 kHz 9,0 dB/km
0,34 mm at 100 kHz 6,6 dB/km
0,50 mm at 100 kHz 6,0 dB/km
0,22 mm at 1 MHz 25,0 dB/km
0,34 mm at 1 MHz 20,0 dB/km
0,50 mm at 1 MHz 18,0 dB/km
Cross-talk attenuation
up to 1 MHz min. 50 dB
up to 10 MHz min. 40 dB
Minimum bending radius
flexing 12x cable
fixed installation 7,5x cable

Cable structure

Bare copper-conductor, 7-wires, adapted to


DIN VDE 0881, suitable for Termi-Point
and solder-free connection technique
Conductor construction:
0,22 mm = 7x0,2 mm
0,34 mm = 7x0,25 mm
0,5 mm = 7x0,3 mm
Core insulation of PE
compound type L/MD to
DIN VDE 0819-103/DIN EN 50290-2-23
Core identification (pair) to DIN 47100
Cores stranded in pairs with
optimal lay-length
Pairs stranded in layers with
optimal lay-length
Foil wrapping
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey
with meter marking

Properties

These cables make enormous advantages


possible for fast and cost-effective
contact-making using the Termi-Point
connection technique. With this solder-free
connection technique, the stranded
conductor is crimped together with a
sleeve onto a contact pin without prior
stripping of the insulation material
The twisted-pair lay-up prevents electrical
unbalances within the cable and this thus
effectively suppresses cross-talking effects
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC outer sheath self-extinguishing and
flame retardant acc. to DIN VDE
0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

At 0,22 mm is designed for applications


with Sub-D connectors.
Termi-Point registered trade mark AMP.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These PE-insulated data cables with twisted pairs are used in particular for the interference-free transmission of data and signals over longer distances.
The high transmission rates are particularly suitable for RS 422 and RS 485 interfaces. These cables are suitable for fixed installations as well as for
flexing applications, for free movement without forced motion and without tensile stress, in dry and moist environments but not in open air (Type
grey).
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
21111
21112
21113
21114
21115
21117
21118
21119
21120
21121
21123
21124
21125
21126
21127

No.pairs x
cross-sec.
mm
2 x 2 x 0,22
3 x 2 x 0,22
4 x 2 x 0,22
8 x 2 x 0,22
10 x 2 x 0,22
2 x 2 x 0,34
3 x 2 x 0,34
4 x 2 x 0,34
8 x 2 x 0,34
10 x 2 x 0,34
2 x 2 x 0,5
3 x 2 x 0,5
4 x 2 x 0,5
8 x 2 x 0,5
10 x 2 x 0,5

Outer
Cop.
approx. mm weight
kg / km
5,5
26,0
6,2
31,0
6,5
38,0
8,6
62,0
9,9
79,0
6,7
35,0
7,2
44,0
8,0
53,0
10,9
86,0
12,5
104,0
7,9
49,0
8,6
60,0
9,6
73,0
12,8
124,0
14,8
155,0

Weight
approx.
kg / km
48,0
66,0
82,0
123,0
165,0
68,0
77,0
95,0
158,0
195,0
74,0
109,0
128,0
223,0
265,0

AWG-No.
24
24
24
24
24
22
22
22
22
22
20
20
20
20
20

Dimensions and specifications may be changed without prior notice. (RB01)

139

Data and Computer Cables

LifYCY

high flexible, paired, screened, EMC-preferred type, meter marking

Technical data

Special PVC connecting cable, adapted


to DIN VDE 0812 and 0814
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Operating peak voltage 350 V
(not for heavy current installation purposes)
Test voltage 1200 V
Breakdown voltage min. 2400 V
Insulation resistance
min. 10 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper, extra fine conductors


(single wire diameter 0,05 mm)
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification (pair) to DIN 47100
Cores stranded in pairs
Pairs stranded in layers
Foil wrapping
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7032)
with meter marking

Properties

Extensively oil resistant, oil-/ chemical


Resistance - see table Technical
Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Application

These screened cables are used as connecting cable for signal, measuring, control and speaking purposes for example in Intercom systems, weighing
instruments, equipment for office works, computers and telecommunication equipment etc. The cable offers a flexible handling and installation. Due
to pair-twisting, the electrical unbalances of the cable itself can be reduced and cross-talk effects are avoided. The tinned copper screened braiding
serves as protection against outer high frequency influences (capacitance unbalance). The drain wire ensure an exact connection to the earth clamp.
The cables are suitable for fixed installation and flexible application, free-moving without tensile stress and without forced guiding operation in dry,
damp and wet places for medium mechanical stress.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
15987
15988
15989
15990
15991
15992
15993

No.pairs x
cross-sec.
mm
2 x 2 x 0,2
3 x 2 x 0,2
4 x 2 x 0,2
5 x 2 x 0,2
6 x 2 x 0,2
7 x 2 x 0,2
8 x 2 x 0,2

Outer
Cop.
approx. mm weight
kg / km
5,7
24,0
6,1
35,0
6,6
45,0
7,9
54,0
8,3
56,0
8,3
68,0
9,4
72,0

Weight
approx.
kg / km
60,0
70,0
80,0
90,0
100,0
120,0
130,0

AWG-No.

Part no.
-

Dimensions and specifications may be changed without prior notice. (RB01)

Suitable accessories can be found in Chapter X.


Cable tie

140

15994
15995
15996
15997
15998
15999
16000

No.pairs x
cross-sec.
mm
10 x 2 x 0,2
12 x 2 x 0,2
16 x 2 x 0,2
18 x 2 x 0,2
20 x 2 x 0,2
24 x 2 x 0,2
32 x 2 x 0,2

Outer
Cop.
approx. mm weight
kg / km
10,2
108,0
10,9
125,0
12,3
144,0
13,1
155,0
13,2
216,0
15,0
228,0
16,6
269,0

Weight
approx.
kg / km
150,0
180,0
210,0
230,0
250,0
330,0
400,0

AWG-No.
-

Data and Computer Cables

TRONIC 1-CY

each core individually screened, EMC-preferred type, meter marking

Technical data

Special-PVC core insulation


adapted to DIN VDE 0812
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Operating peak voltage
(not for heavy current installation purposes)
0,25 mm 250 V
0,50 mm 350 V
Test voltage (core/screen)
0,25 mm 800 V
0,50 mm 1200 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, from 0,5 mm to


DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Conductor construction:
0,25 mm = 14x0,15 mm
0,50 mm = 16x0,2 mm
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN 47100
Each core individually with copper spiral
shield, approx. 85% coverage
Contact protection, PVC sheath
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking

Properties

Extensively oil resistant, oil-/ chemical


Resistance - see table Technical
Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

The individually screened, flexible cable is ideal for use in data and impulse transfer in computers, communication systems and external units and
offers interference-free data flow for all measuring and command functions. This cable type is widely used in the machine and steel producing industries
as well as for traffic signals and data processing areas.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
49501
49502
49503
49504
49505
49506
49507
49508
49509
49510
49511

No.cores x
cross-sec.
mm
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
8 x 0,25
10 x 0,25
12 x 0,25
16 x 0,25
24 x 0,25
32 x 0,25
48 x 0,25

Outer
Cop.
approx. mm weight
kg / km
6,5
18,0
7,2
24,0
8,0
30,0
8,8
42,0
10,0
48,0
11,3
60,0
12,0
72,0
13,1
96,0
16,0
144,0
18,5
192,0
23,5
288,0

Weight
approx.
kg / km
40,0
45,0
56,0
70,0
87,0
90,0
95,0
115,0
170,0
210,0
320,0

AWG-No.
24
24
24
24
24
24
24
24
24
24
24

Part no.
49512
49513
49514
49515
49516
49517
49518
49519
49520

No.cores x
cross-sec.
mm
3 x 0,5
4 x 0,5
5 x 0,5
7 x 0,5
8 x 0,5
10 x 0,5
12 x 0,5
16 x 0,5
32 x 0,5

Outer
Cop.
approx. mm weight
kg / km
7,3
28,8
8,2
38,5
9,2
48,0
10,0
67,0
11,0
77,0
13,2
96,0
14,0
114,6
15,5
154,0
21,5
308,0

Weight
approx.
kg / km
71,0
81,0
95,0
115,0
145,0
169,0
185,0
225,0
440,0

AWG-No.
20
20
20
20
20
20
20
20
20

Dimensions and specifications may be changed without prior notice. (RB01)

Suitable accessories can be found in Chapter X.


Cable tie

141

Data and Computer Cables

TRONIC 2-CY

2 cores screened, meter marking

Technical data

Special-PVC core insulation


adapted to DIN VDE 0812
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Conductor resistance
0,14 mm = max. 138 Ohm/km
0,25 mm = max. 77,8 Ohm/km
0,50 mm = max. 37,8 Ohm/km
Operating peak voltage
(not for heavy current installation purposes)
0,14 mm = max. 350 V
0,25 mm = max. 500 V
0,50 mm = max. 500 V
Test voltage (50 Hz eff)
0,14 mm = 800 V
0,25 mm = 800 V
0,50 mm = 1200 V
Breakdown voltage
0,14 mm = 1600 V
0,25 mm = 1600 V
0,50 mm = 2400 V
Insulation resistance
min. 200 MOhm x km
Mutual capacitance (approx.-value)
core/core
0,14 mm = 70 pF/m
0,25 mm = 80 pF/m
0,50 mm = 80 pF/m
core/screen
0,14 mm = 270 pF/m
0,25 mm = 350 pF/m
0,50 mm = 400 pF/m
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, from 0,5 mm to


DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
0,14 and 0,25 mm to DIN VDE 0812
Conductor construction:
0,14 mm = 18x0,1 mm
0,25 mm = 14x0,15 mm
0,50 mm = 16x0,2 mm
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN 47100
White and brown cores each individually
screened
Copper braided screen,
approx. 85% coverage
Cores stranded in layers with
optimal lay-length
Contact protection, PVC sheath
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking

Properties

Extensively oil resistant, oil-/ chemical


Resistance - see table Technical
Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

TRONIC 2-CY is used in all areas of measuring and control technology requiring only 2 impulse transfer cores. This cable type is used mainly in the
machinery and industrial equipment fields as well as in the steel industry and in electronics.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
49521
49522
49523
49524
49525
49526
49527
49528
49529
49530

No.cores x
cross-sec.
mm
4 x 0,14
8 x 0,14
12 x 0,14
16 x 0,14
24 x 0,14
4 x 0,25
8 x 0,25
12 x 0,25
16 x 0,25
24 x 0,25

Outer
Cop.
approx. mm weight
kg / km
6,2
14,6
7,2
20,3
8,4
26,8
8,6
32,0
9,0
43,4
6,5
21,3
8,0
31,0
9,2
40,5
9,6
50,1
12,0
69,3

Weight
approx.
kg / km
40,0
50,0
70,0
80,0
110,0
60,0
90,0
120,0
140,0
200,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RB01)

142

26
26
26
26
26
24
24
24
24
24

Part no.
49531
49532
49533
49534
49535

No.cores x
cross-sec.
mm
4 x 0,5
8 x 0,5
12 x 0,5
16 x 0,5
24 x 0,5

Outer
Cop.
approx. mm weight
kg / km
7,6
34,0
11,6
53,2
11,9
72,4
12,5
91,6
15,3
130,0

Weight
approx.
kg / km
100,0
150,0
190,0
240,0
310,0

AWG-No.
20
20
20
20
20

Data and Computer Cables

LiY-TPC-Y

pairs screened, EMC-preferred type, meter marking

Technical data

Pair screened special PVC data


transmissionn cable adapted
to DIN VDE 0812 and 0814
Temperature range
flexing -5C to +70C
fixed installation -30C to +70C
Operating peak voltage 500 V
(not for heavy current installation purposes)
Test voltage 1200 V
Breakdown voltage min. 2400 V
Insulation resistance
min. 20 MOhm x km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 12x cable
fixed installation 7,5x cable

Cable structure

Bare copper-conductor, from 0,5 mm to


DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
0,25 mm2 and 0,34 mm to DIN VDE 0812
Conductor construction:
0,25 mm = 14x0,15 mm
0,34 mm = 7x0,25 mm
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification (pair) to DIN 47100
Cores stranded in pairs with
optimal lay-length
Each pair with foil wrapping
Pairs individually screened, tinned copper
coverage approx. 85%
All pairs-C stranded in layers with optimal
lay-length
Foil wrapping
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7032)
with meter marking

Properties

Extensively oil resistant, oil-/ chemical


Resistance - see table Technical
Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

This pair screened table type offers total interference-free data transfer and is ideal for use as a signal and control cable in combination with computers
and external units. The screening properties also make this cable type well suited for use as a connecting cable in sound studio equipment, measuring
and control sectors as well as proving a highly reliable cable for process-control and security systems. The copper screening assures a disturbance-free
data and signal transmission for measuring and control systems.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
21323
21324
21325
21326
21327
21328
21329
21340
21341
21342
21343
21344
21345

No.pairs x
cross-sec.
mm
2 x 2 x 0,25
3 x 2 x 0,25
4 x 2 x 0,25
5 x 2 x 0,25
6 x 2 x 0,25
7 x 2 x 0,25
10 x 2 x 0,25
2 x 2 x 0,34
3 x 2 x 0,34
4 x 2 x 0,34
5 x 2 x 0,34
7 x 2 x 0,34
10 x 2 x 0,34

Outer
Cop.
approx. mm weight
kg / km
6,2
32,0
6,8
48,0
7,4
64,0
8,7
80,0
9,1
96,0
9,6
112,0
11,7
160,0
6,7
42,0
7,5
63,0
8,1
84,0
9,5
105,0
10,1
147,0
13,4
210,0

Weight
approx.
kg / km
60,0
80,0
112,0
142,0
159,0
177,0
250,0
78,0
104,0
153,0
189,0
238,0
322,0

AWG-No.
24
24
24
24
24
24
24
22
22
22
22
22
22

Part no.
21355
21356
21357
21370
21371
21372
21373
21385
21386
21387

No.pairs x
cross-sec.
mm
2 x 2 x 0,5
3 x 2 x 0,5
4 x 2 x 0,5
2 x 2 x 0,75
3 x 2 x 0,75
4 x 2 x 0,75
5 x 2 x 0,75
2x2x1
3x2x1
4x2x1

Outer
Cop.
approx. mm weight
kg / km
8,3
58,0
9,2
87,0
10,2
116,0
9,2
76,0
10,1
114,0
11,2
152,0
12,7
190,0
9,6
86,0
10,8
130,0
11,9
149,0

Weight
approx.
kg / km
96,0
136,0
187,0
132,0
178,0
243,0
312,0
142,0
189,0
275,0

AWG-No.
20
20
20
19
19
19
19
18
18
18

Dimensions and specifications may be changed without prior notice. (RB01)

Suitable accessories can be found in Chapter X.


Cable tie

143

Data and Computer Cables

DATAPUR-C EMC-preferred type, Cu-screened, PUR-outer sheath, meter marking

Technical data

Special -PVC/PUR control cable


adapted to DIN VDE 0285-525-1 /
DIN EN 50525-1
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Operating peak voltage
(not for heavy current installation purposes)
0,14 mm 350 V
as of 0,25 mm 500 V
Test voltage
0,14 mm 800 V
as of 0,25 mm 1200 V
Insulation resistance
min. 20 MOhm x km
Mutual capacitance core/core:
up to 0,34 mm approx. 120 nF/km
as of 0,5 mm approx. 160 nF/km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper-conductor, from 0,5 mm to


DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Conductor construction:
0,34 mm = 7 x 0,25 mm
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN 471000
Cores stranded in layers with
optimal lay-length
Foil wrapping
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of PUR
compound type TMPU to
DIN VDE 0207-363-10-2/
DIN EN 50363-10-2
Sheath colour grey (RAL 7032)
with meter marking

Properties

Chemical resistance: good against acids,


lyes, hydraulic liquids
High flexibility at low temperature
High abrasion resistance
Resistant to
Oils and fats
Non-alcoholic fuels and kerosene
Atmospheric influences
UV-radiation
Oxygene and ozone
Microbes and rotting
Sea and waste water
Vibrations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

The specific construction of DATAPUR-C makes this cable type ideal for use in all types of computer systems, office machinery, signal and control
units. DATAPUR-C proves its efficiency but also in the acoustic field in telecommunications, paging and intercom systems but also in the cradle of
technology and in the measuring and control technology.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
52490
52491
52492
52493
52494
52495
52496
52497
52498
52499
52500
52501
52502
52503
52504
52505
52506
52507
52508
52509
52510
52511

No.cores x
cross-sec.
mm
2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
7 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
18 x 0,14
21 x 0,14
25 x 0,14
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
10 x 0,25
12 x 0,25
14 x 0,25
18 x 0,25
21 x 0,25
25 x 0,25

Outer
Cop.
approx. mm weight
kg / km
3,9
12,3
4,0
14,0
4,3
15,7
4,7
19,5
5,2
23,4
6,5
28,5
6,7
34,3
6,9
39,9
7,6
51,5
8,4
60,1
9,1
71,9
4,3
14,7
4,5
17,1
4,8
20,6
5,4
24,8
5,8
31,1
7,3
42,0
7,5
51,0
8,1
60,1
9,1
77,9
9,6
91,4
10,6
110,8

Weight
approx.
kg / km
21,0
25,0
29,0
35,0
41,0
54,0
64,0
74,0
93,0
108,0
128,0
26,0
33,0
38,0
44,0
53,0
79,0
92,0
105,0
128,0
148,0
175,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RB01)

144

26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24
24

Part no.
52512
52513
52514
52515
52516
52517
52518
52519
52520
52521
52522
52523
52524
52525
52526
52527
52528
52529
52530
52531
52532
52533

No.cores x
cross-sec.
mm
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
18 x 0,34
21 x 0,34
25 x 0,34
2 x 0,5
3 x 0,5
4 x 0,5
5 x 0,5
7 x 0,5
10 x 0,5
12 x 0,5
14 x 0,5
18 x 0,5
21 x 0,5
25 x 0,5

Outer
Cop.
approx. mm weight
kg / km
4,9
17,0
5,1
20,7
5,5
24,7
6,0
30,1
6,6
38,2
8,4
63,1
8,6
74,2
9,0
85,3
10,1
107,4
10,9
124,1
12,0
147,0
5,3
23,2
5,6
30,1
6,4
35,4
6,9
52,6
7,3
65,3
9,6
88,8
9,7
101,9
10,2
115,1
11,5
141,2
12,1
161,1
13,7
187,9

Weight
approx.
kg / km
33,0
42,0
48,0
57,0
77,0
111,0
128,0
144,0
175,0
200,0
233,0
38,0
51,0
58,0
77,0
93,0
134,0
155,0
175,0
214,0
245,0
285,0

AWG-No.
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20

Data and Computer Cables

DATAFLAMM-C EMC-preferred type, halogen-free, screened, meter marking


B

Technical data

Special data cable, halogen-free


Temperature range
flexing +5C to +70C
fixed installation -40C to +70C
Operating peak voltage
(not for heavy current installation purposes)
0,14 mm = 350 V
0,25 mm = 500 V
Test voltage
0,14 mm = 800 V
0,25 mm = 1200 V
Insulation resistance
min. 2 GOhm x km
Capacitance
core/core <70 nF/km
Minimum bending radius
7,5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0812, fine-wire
Conductor construction:
0,34 mm = 7x0,25 mm
Core insulation of PE
compound type L/MD to
DIN VDE 0819-103 / DIN EN 50290-2-23
Core identification to DIN 47100
Cores twisted in layers with
optimal lay-length
Foil wrapping
Tinned copper braided screen,
approx. 85% coverage
Outer sheath
compound type HM2
to DIN VDE 0207 part 24
Sheath colour grey (RAL 7005)
with meter marking

Properties

PE-insulated cores, compared with


PVC-insulated cores, assure a remarkable
and more favourable capacitance values
Tests
Halogen-free to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free sheath compound,
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
unscreened analogue type:
DATAFLAMM, confer page 130

Application

As a connecting and interconnecting cable for signaling, measuring, control and intercom purposes for the use in paging and intercom systems, clock
systems, weighing equipment and office machines. The cables can be laid on or under plaster, in dry, damp and wet rooms as well as masonry and
concrete. Areas of use are telecommunications and information processing systems in public buildings, laboratories, warehouses and other buildings
in which the release of halogens in the event of fire must be avoided. Due to the shielding without interference against foreign encoder or high-frequency
signals.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
52365
52366
52367
52368
52369
52370
52371
52372
52373
52374
52375
52376
52377
52378
52379
52380
52381
52382
52384
52385
52386
52387
52388
52389
52390
52391
52392
52393
52394
52395
52396
52397

No.cores x
cross-sec.
mm
2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
7 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
16 x 0,14
18 x 0,14
21 x 0,14
25 x 0,14
30 x 0,14
34 x 0,14
40 x 0,14
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
10 x 0,25
12 x 0,25
14 x 0,25
16 x 0,25
18 x 0,25
21 x 0,25
25 x 0,25
30 x 0,25
34 x 0,25
40 x 0,25
2 x 0,34
3 x 0,34

Outer
Cop.
approx. mm weight
kg / km
3,7
12,4
3,9
14,0
4,1
15,8
4,4
19,5
4,7
23,4
5,9
28,4
6,0
31,4
6,4
37,5
6,7
43,4
7,0
51,4
7,4
61,8
8,3
76,0
8,6
92,7
9,4
121,0
10,2
126,1
4,3
14,6
4,5
17,0
4,8
20,6
5,2
24,7
5,6
31,2
7,2
42,1
7,3
47,5
7,9
52,7
8,3
58,1
9,1
78,0
9,5
94,3
10,6
116,5
11,1
132,2
11,9
144,6
13,0
163,3
4,8
16,9
5,1
20,6

Weight
approx.
kg / km
21,0
25,0
26,0
32,0
39,0
54,0
69,0
76,0
82,0
90,0
102,0
121,0
146,0
167,0
170,0
23,0
28,0
34,0
42,0
49,0
81,0
88,0
100,0
113,0
126,0
144,0
164,0
191,0
214,0
245,0
31,0
38,0

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
22
22

Part no.
52398
52399
52400
52401
52402
52403
52404
52405
52406
52407
52408
52409
52410
52411
52412
52413
52414
52415
52416
52417
52418
52419
52420
52421
52422
52423
52424
52425
52426
52427
52428
52429

No.cores x
cross-sec.
mm
4 x 0,34
5 x 0,34
7 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
16 x 0,34
18 x 0,34
21 x 0,34
25 x 0,34
30 x 0,34
34 x 0,34
40 x 0,34
2 x 0,5
3 x 0,5
4 x 0,5
5 x 0,5
7 x 0,5
10 x 0,5
12 x 0,5
18 x 0,5
21 x 0,5
25 x 0,5
30 x 0,5
40 x 0,5
2 x 0,75
3 x 0,75
4 x 0,75
5 x 0,75
7 x 0,75
10 x 0,75
12 x 0,75

Outer
Cop.
approx. mm weight
kg / km
5,5
24,5
6,0
30,0
6,4
38,2
8,0
62,2
8,5
69,4
9,0
82,1
9,5
95,0
10,2
107,3
10,8
122,4
12,2
142,2
12,7
162,6
13,7
178,9
14,9
203,3
5,1
23,0
5,5
30,0
5,9
35,3
6,6
52,5
7,1
65,3
9,3
88,7
9,4
98,7
11,1
141,2
12,0
161,0
13,5
187,2
14,2
223,2
16,5
294,9
5,9
30,6
6,2
38,1
6,9
58,0
7,5
68,4
8,1
88,4
10,4
122,5
10,9
137,2

Weight
approx.
kg / km
47,0
58,0
76,0
110,0
123,0
140,0
157,0
172,0
195,0
226,0
261,0
285,0
330,0
37,0
46,0
57,0
77,0
92,0
135,0
148,0
210,0
242,0
285,0
340,0
445,0
45,0
60,0
80,0
97,0
127,0
175,0
196,0

AWG-No.
22
22
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19

Dimensions and specifications may be changed without prior notice. (RB01)

145

Data and Computer Cables

DATAFLAMM-C-PAAR EMC-preferred type, halogen-free, screened,


meter marking

Technical data

Special data cable, halogen-free


Temperature range
flexing +5C to +70C
fixed installation -40C to +70C
Operating peak voltage
(not for heavy current installation purposes)
0,14 mm = 350 V
0,25 mm = 500 V
Test voltage
0,14 mm = 800 V
0,25 mm = 1200 V
Insulation resistance
min. 2 GOhm x km
Capacitance
core/core < 70 nF/km
Minimum bending radius
7,5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, fine-wire


to DIN VDE 0812
Conductor construction:
0,34 mm = 7x0,25 mm
Core insulation of PE
compound type L/MD to
DIN VDE 0819-103 / DIN EN 50290-2-23
Core identification to DIN 47100
Cores stranded in pairs with
optimal lay-length
Pairs stranded in layers with
optimal lay-length
Foil wrapping
Tinned copper braided screen,
approx. 85% coverage
Outer sheath
compound type HM2 to
DIN VDE 0207 part 24
Sheath colour grey (RAL 7005)
with meter marking

Properties

Tests
Halogen-free to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free sheath compound,
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

Are used as connecting cable for signal, measuring, control, call-announcing and two-way intercom speaking systems, clock installations, electronic
weighing equipment and electrical apparatus for office requirements. The cables are suitable for installation in dry, damp and wet environments as
well as in masonry and concrete. PE-insulated cores, compared with the conventional PVC-insulated cores, assure a remarkable and more favourable
capacitance values. These cables are generally installed in telecommunication apparatus and data transmission systems in public buildings, laboratories,
trading centres where the freedom from halogen in case of fire and the flame propagation must be avoided. With screened braiding offers
interference-free signal transfer. The halogen-free thermoplastic sheath produce neither corrosive nor toxic gases.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
52435
52436
52437
52438
52439
52440
52441
52442
52443
52444
52445
52446
52447
52448
52449
52450
52451
52452
52453
52454
52455
52456
52457
52458
52459

No.pairs x
cross-sec.
mm
2 x 2 x 0,14
3 x 2 x 0,14
4 x 2 x 0,14
5 x 2 x 0,14
6 x 2 x 0,14
7 x 2 x 0,14
10 x 2 x 0,14
12 x 2 x 0,14
15 x 2 x 0,14
18 x 2 x 0,14
2 x 2 x 0,25
3 x 2 x 0,25
4 x 2 x 0,25
5 x 2 x 0,25
6 x 2 x 0,25
7 x 2 x 0,25
10 x 2 x 0,25
12 x 2 x 0,25
15 x 2 x 0,25
18 x 2 x 0,25
2 x 2 x 0,34
3 x 2 x 0,34
4 x 2 x 0,34
5 x 2 x 0,34
6 x 2 x 0,34

Outer
Cop.
approx. mm weight
kg / km
4,7
22,5
5,1
25,6
5,8
39,1
6,3
45,3
6,8
51,4
6,8
54,2
8,9
68,7
9,2
78,3
10,0
79,9
11,0
99,2
5,7
27,1
6,2
42,4
7,0
54,5
7,9
59,8
8,6
64,6
8,6
71,3
10,6
93,3
11,4
108,0
12,5
123,4
13,1
139,7
6,5
43,3
7,2
55,0
7,9
64,0
8,8
74,5
9,8
85,0

Weight
approx.
kg / km
37,0
47,0
66,0
76,0
87,0
94,0
119,0
135,0
157,0
190,0
44,0
66,0
81,0
98,0
116,0
120,0
153,0
175,0
213,0
248,0
68,0
92,0
110,0
128,0
147,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RB01)

146

26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24
22
22
22
22
22

Part no.
52460
52461
52462
52463
52464
52465
52466
52467
52468
52469
52470
52471
52472
52473
52474
52475
52476
52477
52478
52479
52480
52481
52482
52483
52484

No.pairs x
cross-sec.
mm
7 x 2 x 0,34
10 x 2 x 0,34
12 x 2 x 0,34
15 x 2 x 0,34
18 x 2 x 0,34
2 x 2 x 0,5
3 x 2 x 0,5
4 x 2 x 0,5
5 x 2 x 0,5
6 x 2 x 0,5
7 x 2 x 0,5
10 x 2 x 0,5
12 x 2 x 0,5
15 x 2 x 0,5
18 x 2 x 0,5
2 x 2 x 0,75
3 x 2 x 0,75
4 x 2 x 0,75
5 x 2 x 0,75
6 x 2 x 0,75
7 x 2 x 0,75
10 x 2 x 0,75
12 x 2 x 0,75
15 x 2 x 0,75
18 x 2 x 0,75

Outer
Cop.
approx. mm weight
kg / km
9,8
89,8
12,2
119,8
12,9
139,4
14,4
160,0
15,3
207,2
7,4
50,2
8,0
64,5
9,0
77,2
9,9
96,2
10,9
107,4
10,9
117,3
13,8
158,2
14,5
177,8
15,8
236,4
17,1
265,4
8,5
64,6
9,3
81,7
10,6
107,6
11,7
126,1
12,7
138,6
12,7
153,7
15,6
220,0
16,8
265,5
18,6
327,6
20,5
374,6

Weight
approx.
kg / km
154,0
209,0
245,0
279,0
363,0
76,0
107,0
134,0
150,0
176,0
185,0
275,0
330,0
380,0
450,0
105,0
137,0
166,0
200,0
236,0
255,0
363,0
434,0
500,0
580,0

AWG-No.
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19

Data and Computer Cables

EDV-PiMF-CY PE-insulated, low capacitance, EMC-preferred type, meter marking


B

Technical data

PE data cable
Temperature range
flexing -5C to +80C
fixed installation -20C to +80C
Operating peak voltage max. 300 V
(not for heavy current installation purposes)
Test voltage
core/core 2000 V
core/screen 1000 V
Insulation resistance
approx. 5 GOhm x km
Mutual capacitance (approx. value)
core/core approx. 75pF/m
Inductance approx. 0,4 mH/km
Cross-talk attenuation
min. 60 dB at 100 kHz
Impedance (approx. value)
at 1 kHz approx. 360 Ohm
at 10 kHz approx. 125 Ohm
at 100 kHz approx. 87 Ohm
at 1000 kHz approx. 70 Ohm
Line attenuation (approx. value)
at 1 kHz approx. 1,1 dB
at 10 kHz approx. 2,7 dB
at 100 kHz approx. 6,8 dB
at 1000 kHz approx. 35 dB
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of PE
Core identification to DIN 47100
PiMF: (pair in metal foil) cores twisted in
pairs; foil wrapped, plastic coated
aluminium foil and copper drain-wire tinned,
100% coverage
PiMFs are stranded in layer
Foil wrapping
Overall copper screened braiding,
85% coverage
Outer sheath of PVC
compound type TM2 adapted to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7032)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC outer sheath self-extinguishing and
flame retardant acc. to DIN VDE
0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

Absolute disturbance-free data transfer both for installed terminals in all areas of medicine and data technology. Also suitable for use in machine tool
and steel producing industries, traffic signal systems, assembly lines and food processing.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
43553
43554
43524
43555
43525
43526
43527
43528
43529
43530
43531
43532
43556
43557
43533
43558
43534
43535
43536
43537
43538

No.pairs x
cross-sec.
mm
2 x 2 x 0,5
3 x 2 x 0,5
4 x 2 x 0,5
5 x 2 x 0,5
6 x 2 x 0,5
8 x 2 x 0,5
10 x 2 x 0,5
16 x 2 x 0,5
20 x 2 x 0,5
30 x 2 x 0,5
40 x 2 x 0,5
50 x 2 x 0,5
2 x 2 x 0,75
3 x 2 x 0,75
4 x 2 x 0,75
5 x 2 x 0,75
6 x 2 x 0,75
8 x 2 x 0,75
10 x 2 x 0,75
16 x 2 x 0,75
20 x 2 x 0,75

Outer
Cop.
approx. mm weight
kg / km
8,7
50,0
9,8
66,0
10,8
108,0
12,0
120,0
13,1
148,0
14,4
180,0
17,3
236,0
20,2
338,0
21,6
394,0
27,3
577,0
28,9
684,0
31,4
834,0
10,1
61,0
11,3
97,0
12,2
141,0
13,6
163,0
15,1
198,0
16,6
246,0
19,7
305,0
23,0
446,0
24,7
530,0

Weight
approx.
kg / km
101,0
120,0
196,0
201,0
260,0
310,0
398,0
515,0
688,0
980,0
1390,0
1860,0
117,0
142,0
240,0
304,0
352,0
415,0
505,0
732,0
860,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19

Part no.
43539
43559
43560
43540
43561
43541
43542
43543
43544
43545
43546
43562
43563
43547
43564
43548
43549
43550
43551
43552

No.pairs x
cross-sec.
mm
30 x 2 x 0,75
2x2x1
3x2x1
4x2x1
5x2x1
6x2x1
8x2x1
10 x 2 x 1
16 x 2 x 1
20 x 2 x 1
30 x 2 x 1
2 x 2 x 1,5
3 x 2 x 1,5
4 x 2 x 1,5
5 x 2 x 1,5
6 x 2 x 1,5
8 x 2 x 1,5
10 x 2 x 1,5
16 x 2 x 1,5
20 x 2 x 1,5

Outer
Cop.
approx. mm weight
kg / km
30,3
765,0
12,3
72,0
13,4
104,0
14,8
186,0
16,6
231,0
18,4
260,0
20,1
322,0
23,9
382,0
27,8
578,0
30,3
710,0
36,0
1050,0
13,4
81,0
14,9
141,0
16,6
261,0
18,4
284,0
20,4
355,0
22,4
448,0
27,0
551,0
31,0
838,0
32,1
1030,0

Weight
approx.
kg / km
1210,0
130,0
161,0
360,0
412,0
472,0
540,0
670,0
982,0
1240,0
1720,0
164,0
197,0
480,0
516,0
590,0
696,0
874,0
1340,0
1620,0

AWG-No.
19
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16

Dimensions and specifications may be changed without prior notice. (RB01)

147

Data and Computer Cables

RD-Y(St)Y

Instrumentation Cable suitable for Maxi-Termi-Point-connection,

meter marking

Technical data

Special -PVC data transmission cable


adapted to DIN VDE 0815
Conductor resistance (loop)
max. 73,6 Ohm/km
Temperature range
flexing -5C to +50C
fixed installation -40C to +70C
Operating peak voltage max. 600 V
(not for heavy current installation purposes)
Test voltage
core/core 2000 V
core/screen 2000 V
Insulation resistance
core/core min. 100 MOhm x km
core/screen min. 100 MOhm x km
Mutual capacitance
at 800 Hz max. 100 nF/km
(this value may be exceeded
by 20% with a make-up to 4 pairs)
Impedance
at 1 kHz approx. 370 Ohm
at 10 kHz approx. 130 Ohm
Capacity unbalance
at 800 Hz max. 200 pF/100 m
(20% of the values, but one
value up to 400 pF is allowed)
Line attenuation
at 1 kHz approx. 1,2 dB/km
at 10 kHz approx. 3,0 dB/km
Cross-talk attenuation at 10 kHz
and cable length of 500 m min. 60 dB
Minimum bending radius
7,5x cable

Cable structure

Properties

Bare copper-conductor, multi-wire


Conductor construction:
0,5 mm = 7x0,3 mm
Core insualtion of PVC (Semi-Rigid-PVC)
Core identification coloured
pair-no.1: a-core = BU; b-core = RD
pair-no.2: a-core = GY; b-core = YE
pair-no.3: a-core = GN; b-core = BN
pair-no.4: a-core = WH; b-core = BK
Cores stranded in pairs
(approx. 20 pitch/m 50 mm)
4 pairs stranded to a unit
(unit labelled with numbers
printed plastic helix)
Units stranded in concentric layers
Electrostatic screen of plastic coated
aluminium foil and drain-wire tinned,
0,5 mm = 7x0,3 mm
Outer sheath of PVC
Sheath colour grey (RAL 7032)
or blue (RAL 5015)
with meter marking

Twisted pairs with short different


lay-lengths within a bundle results
to good crosstalk attentuation values
The static screen protects the
transmission circuits against outer
electrical interferences
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Cop.weight including drain-wire.


Also available halogen-free type
RD-H(St)H on request.
Maxi-Termi-Point = registered trade
mark AMP.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

The data transmission cables RD-Y(St)Y are used in measurement and control technology such as in control rooms of industrial plants and power
stations. The cables serves for transmission of analog and digital signals up to frequencies of approx. 10 kHz. These cables offer considerable advantages
by using the quick and economical connecting possibilities in Maxi-Termi-Point technique. This solderless connecting technique is defined by a
compression termination that employs a spring-clip for the connection of the cable to a square rigid post without pre-stripping. For this technique it
is necessary to have an exact 7-core stranded conductor and a Semi-Rigid-PVC. Suitable for fixed installation only inside of buildings. With blue outer
sheath suitable for intrinsic safe systems.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part
no.
20140
20141
20142
20143
20144
20145
20146
20147
20148

No.pairs x
cross-sec.
mm
2 x 2 x 0,5
4 x 2 x 0,5
8 x 2 x 0,5
12 x 2 x 0,5
16 x 2 x 0,5
24 x 2 x 0,5
32 x 2 x 0,5
48 x 2 x 0,5
96 x 2 x 0,5

Sheath
colour
GY
GY
GY
GY
GY
GY
GY
GY
GY

No.
units
1
2
3
4
6
8
12
24

Outer
approx.
mm
6,8
8,7
11,0
12,5
14,0
17,0
20,0
23,5
32,5

Cop.
weight
kg / km
25,0
45,0
85,0
125,0
165,0
245,0
325,0
485,0
965,0

Weight AWG-No.
approx.
kg / km
61,0
20
96,0
20
160,0
20
210,0
20
282,0
20
330,0
20
530,0
20
730,0
20
1400,0
20

Dimensions and specifications may be changed without prior notice. (RB01)

148

Part
no.
20189
20190
20191
20192
20193
20194
20195
20196
20197

No.pairs x
cross-sec.
mm
2 x 2 x 0,5
4 x 2 x 0,5
8 x 2 x 0,5
12 x 2 x 0,5
16 x 2 x 0,5
24 x 2 x 0,5
32 x 2 x 0,5
48 x 2 x 0,5
96 x 2 x 0,5

Sheath
colour
BU
BU
BU
BU
BU
BU
BU
BU
BU

No.
units
1
2
3
4
6
8
12
24

Outer
approx.
mm
6,8
8,7
11,0
12,5
14,0
17,0
20,0
23,5
32,5

Cop.
weight
kg / km
25,0
45,0
85,0
125,0
165,0
245,0
325,0
485,0
965,0

Weight AWG-No.
approx.
kg / km
61,0
20
96,0
20
160,0
20
210,0
20
282,0
20
330,0
20
530,0
20
730,0
20
1400,0
20

Data and Computer Cables

RD-Y(St)Yv / RD-Y(St)YY

reinforced (double) outer sheath,

instrumentation cable, Maxi-Termi-Point , meter marking

Technical data

Special -PVC data transmission cable


adapted to DIN VDE 0815 and 0816
Conductor resistance (loop)
max. 73,6 Ohm/km
Temperature range
flexing -5C to +50C
fixed installation -40C to +70C
Operating peak voltage max. 600 V
(not for heavy current installation purposes)
Test voltage
core/core 2000 V
core/screen 2000 V
Insulation resistance
core/core min. 100 MOhm x km
core/screen min. 100 MOhm x km
Mutual capacitance
at 800 Hz max. 100 nF/km
(this value may be exceeded
by 20% with a make-up to 4 pairs)
Impedance
at 1 kHz approx. 370 Ohm
at 10 kHz approx. 130 Ohm
Capacity unbalance
at 800 Hz max. 200 pF/100 m
(20% of the values, but one
value up to 400 pF is allowed)
Line attenuation
at 1 kHz approx. 1,2 dB/km
at 10 kHz approx. 3,0 dB/km
Cross-talk attenuation
at 10 kHz and cable length of 500 m
min. 60 dB
Minimum bending radius
7,5x cable

Cable structure

Properties

Bare copper-conductor, multi-wires


Conductor construction:
0,5 mm = 7x0,3 mm
Core insulation of PVC (Semi-Rigid-PVC)
Cores colour coded
pair-no.1: a-core = BU; b-core = RD
pair-no.2: a-core = GY; b-core = YE
pair-no.3: a-core = GN; b-core = BN
pair-no.4: a-core = WH; b-core = BK
Cores twisted in pairs
(approx. 20 pitch/m 50 mm)
4 pairs stranded to a unit
(unit labelled with numbers
printed plastic helix)
units stranded in concentric layers
Static screen (St) of plastic coated metal
foil with stranded tinned drain wire,
0,5 mm = 7x0,3 mm
Outer sheath of PVC
Sheath colour grey (RAL 7032)
with meter marking

The static screen protects the


transmission circuits against
outer electrical interferences
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Cop.Weight including drain-wire.


Maxi-Termi-Point = registered trade
mark AMP.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

The data transmission cables RD-Y(St)Yv are used in measurement and control technology such as in control rooms of industrial plants and power
stations. The pairs are twisted with short pitches and different lay-lengths which lead to good crosstalk attenuation values in a unit. The cables serves
for transmission of analog and digital signals up to frequencies of approx. 10 kHz. These cables offer considerable advantages by using the quick and
economical connecting possibilities in Maxi-Termi-Point technique. This solderless connecting technique is defined by a compression termination
that employs a spring-clip for the connection of the cable to a square rigid post without pre-stripping. For this technique it is necessary to have an
exact 7-core stranded conductor and a Semi-Rigid-PVC. Suitable for fixed installation only inside of buildings. With the reinforced PVC(-Yv) outer
sheath these cables are suitable for fixed installation in inside buildings and also in open air and in underground.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
RD-Y(St)Yv

Part no. No.pairs x


cross-sec.
mm
20160
2 x 2 x 0,5
20161
4 x 2 x 0,5
20162
8 x 2 x 0,5
20163
12 x 2 x 0,5
20164
16 x 2 x 0,5
20165
24 x 2 x 0,5
20166
32 x 2 x 0,5
20167
48 x 2 x 0,5
20168
96 x 2 x 0,5

No.
units
1
2
3
4
6
8
12
24

Outer
approx.
mm
8,5
10,0
13,0
14,0
15,5
18,5
20,5
24,0
35,5

Cop.
weight
kg / km
25,0
45,0
85,0
125,0
165,0
245,0
325,0
485,0
965,0

Weight
approx.
kg / km
80,0
125,0
200,0
255,0
315,0
370,0
555,0
1045,0
1300,0

AWG-No.
20
20
20
20
20
20
20
20
20

RD-Y(St)YY

Part no. No.pairs x


cross-sec.
mm
20180
2 x 2 x 0,5
20181
4 x 2 x 0,5
20182
8 x 2 x 0,5
20183
12 x 2 x 0,5
20184
16 x 2 x 0,5
20185
24 x 2 x 0,5
20186
32 x 2 x 0,5
20187
48 x 2 x 0,5
20188
96 x 2 x 0,5

No.
units
1
2
3
4
6
8
12
24

Outer
approx.
mm
8,5
10,6
13,2
14,8
15,8
18,2
22,8
24,0
36,5

Cop.
weight
kg / km
25,0
45,0
85,0
125,0
165,0
245,0
325,0
485,0
965,0

Weight
approx.
kg / km
90,0
140,0
220,0
275,0
350,0
470,0
620,0
850,0
1450,0

AWG-No.
20
20
20
20
20
20
20
20
20

Dimensions and specifications may be changed without prior notice. (RB01)

149

Data and Computer Cables

RE-2Y(St)Yv

instrumentation cable, reinforced outer sheath, meter marking

Technical data

Special core insulation of PE


Conductor resistance
0,5 mm: max. 39,2 Ohm/km
0,75 mm: max. 24,6 Ohm/km
1,3 mm: max. 14,2 Ohm/km
Temperature range
flexing -5C to +50C
fixed installation -40C to +70C
Operating peak voltage max. 300 V
(not for heavy current installation purposes)
Test voltage
core/core 2000 V
core/screen 1000 V
Insulation resistance
min. 5 GOhm x km
Mutual capacitance at 800 Hz
core/core 0,5 mm: 60 nF/km
for 1 and 2 pairs: 75 nF/km
core/core 0,75 mm: 65 nF/km
for 1 and 2 pairs: 110 nF/km
core/core 1,3 mm: 75 nF/km
for 1 and 2 pairs: 100 nF/km
Inductance max. 0,75 mH/km
Cross-talk attenuation
min. 0,88 dB/km at 60 kHz
Minimum bending radius
7,5x cable

Cable structure

Bare copper-conductor, multi-wires


Conductor construction:
0,5 mm = 7x0,3 mm
0,75 mm = 7x0,37 mm
1,3 mm = 7x0,49 mm
Core insulation of PE
Cores coloured
with number print 1/1, 2/2 etc.
pair: a-core = BK; b-core = WH
triple: a-core = BK; b-core = WH;
c-core = RD
Cores twisted to pairs with optimum pitch
Pairs stranded in layer
1 communication core 0,5 mm, PE-insulated,
orange (for multicore version)
Foil wrapping
Electrostatic screen (St) of plastics-coated
metal foil
Tinned drain-wire, 0,5 mm = 7x0,3 mm
Outer sheath of PVC, reinforced,
black (RAL 9005) or blue (RAL 5015)
with meter marking
Wall-thickness to DIN VDE 0816 part 1,
table 7, col. 1

Properties

The electrostatic screen protect the


screened pairs against outer electrostatic
interference fields
Low level of line attenuations and low
mutual capacitances enable long
transmission distances and fast pulse
acceleration
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Cop.Weight including communication core


and drain-wire.
Control cable with blue outer sheath, see
Flexible Control Cables
with blue outer sheath for hazardous areas
to hazard type -i- for intrinsically safe
installation acc. to DIN EN 60079-14
section 12.2.2 (VDE 0165 part 1)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Instrumentation cables are used in data processing and process control. Instrumentation cables are suitable for fixed installations in damp locations,
in open spaces and for underground laying.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.pairs x
cross-sec.
mm
20099
1 x 2 x 0,5
20100
2 x 2 x 0,5
20101
4 x 2 x 0,5
20233
6 x 2 x 0,5
20102
8 x 2 x 0,5
20103
10 x 2 x 0,5
20104
12 x 2 x 0,5
20105
16 x 2 x 0,5
20106
20 x 2 x 0,5
20107
24 x 2 x 0,5
20108
36 x 2 x 0,5
20109
48 x 2 x 0,5
20149
1 x 2 x 0,75
20150
2 x 2 x 0,75
20151
4 x 2 x 0,75
20152
8 x 2 x 0,75
20153
10 x 2 x 0,75
20154
12 x 2 x 0,75
20155
16 x 2 x 0,75
20156
20 x 2 x 0,75
20157
24 x 2 x 0,75
20158
36 x 2 x 0,75
20159
48 x 2 x 0,75
20125
1 x 2 x 1,3
20132
1 x 3 x 1,3
20126
2 x 2 x 1,3
20127
4 x 2 x 1,3
20234
6 x 2 x 1,3
20128
8 x 2 x 1,3
20129
12 x 2 x 1,3
20130
16 x 2 x 1,3
20131
24 x 2 x 1,3

Sheath
colour
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

Outer
approx.
mm
7,5
9,8
11,3
13,1
14,6
16,1
16,4
18,3
19,2
22,3
24,5
27,7
7,9
10,4
11,9
15,0
17,0
17,6
19,5
21,5
24,0
26,5
30,3
8,7
9,0
11,5
14,3
16,0
17,3
20,5
23,0
27,9

Cop.
weight
kg / km
15,0
30,0
50,0
70,0
90,0
110,0
130,0
170,0
210,0
250,0
370,0
490,0
20,0
35,0
65,0
125,0
154,0
185,0
245,0
298,0
365,0
532,0
708,0
31,0
44,0
62,0
114,0
168,0
218,0
322,0
426,0
684,0

Weight
approx.
kg / km
74,0
117,0
140,0
190,0
215,0
220,0
280,0
352,0
385,0
468,0
656,0
854,0
74,0
123,0
164,0
258,0
305,0
350,0
445,0
520,0
620,0
940,0
1250,0
102,0
116,0
161,0
230,0
310,0
377,0
515,0
656,0
952,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RB01)

150

20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
-

Part no. No.pairs x


cross-sec.
mm
20235
1 x 2 x 0,5
20236
2 x 2 x 0,5
20237
4 x 2 x 0,5
20238
6 x 2 x 0,5
20239
8 x 2 x 0,5
20240
10 x 2 x 0,5
20241
12 x 2 x 0,5
20242
16 x 2 x 0,5
20243
20 x 2 x 0,5
20244
24 x 2 x 0,5
20245
36 x 2 x 0,5
20246
48 x 2 x 0,5
20169
1 x 2 x 0,75
20170
2 x 2 x 0,75
20171
4 x 2 x 0,75
20172
8 x 2 x 0,75
20173
10 x 2 x 0,75
20174
12 x 2 x 0,75
20175
16 x 2 x 0,75
20176
20 x 2 x 0,75
20177
24 x 2 x 0,75
20178
36 x 2 x 0,75
20179
48 x 2 x 0,75
20247
1 x 2 x 1,3
20255
1 x 3 x 1,3
20248
2 x 2 x 1,3
20249
4 x 2 x 1,3
20250
6 x 2 x 1,3
20251
8 x 2 x 1,3
20252
12 x 2 x 1,3
20253
16 x 2 x 1,3
20254
24 x 2 x 1,3

Sheath
colour
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU

Outer
approx.
mm
7,5
9,8
11,3
13,1
14,6
16,1
16,4
18,3
19,2
22,3
24,5
27,7
7,9
10,4
11,9
15,0
17,0
17,6
19,5
21,5
24,0
26,5
30,3
8,7
9,0
11,5
14,3
15,8
17,3
20,5
23,0
27,9

Cop.
weight
kg / km
15,0
30,0
50,0
70,0
90,0
110,0
130,0
170,0
210,0
250,0
370,0
490,0
20,0
35,0
65,0
125,0
154,0
185,0
245,0
298,0
365,0
532,0
708,0
31,0
44,0
62,0
114,0
168,0
218,0
322,0
426,0
684,0

Weight
approx.
kg / km
74,0
117,0
140,0
190,0
215,0
220,0
280,0
352,0
385,0
468,0
656,0
854,0
74,0
123,0
164,0
258,0
305,0
350,0
445,0
520,0
620,0
940,0
1250,0
102,0
116,0
161,0
230,0
310,0
377,0
515,0
656,0
952,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
-

Data and Computer Cables

RE-2Y(St)Yv PiMF

Instrumentation cable, pairs screened, reinforced outer

sheath, meter marking

Technical data

Special core insulation of PE


Conductor resistance
0,5 mm = max. 39,2 Ohm/km
1,3 mm = max. 14,2 Ohm/km
Temperature range
flexing -5C to +50C
fixed installation -40C to +70C
Operating peak voltage max. 300 V
(not for heavy current installation purposes)
Test voltage
core/core 2000 V
core/screen 1000 V
Insulation resistance
min. 5 GOhm x km
Mutual capacitance (approx. value)
at 800 Hz
core/core 0,5 mm = 75 nF/km
core/core 1,3 mm = 100 nF/km
Inductance max. 0,75 mH/km
Cross-talk attenuation
min. 1,02 dB/km at 60 kHz
Minimum bending radius
7,5x cable

Cable structure

Properties

Bare copper stranded wires


0,5 mm 2 =7x0,3 mm
1,3 mm = 7x0,49 mm
Core insulation of PE
Cores coloured
with number print 1/1, 2/2 etc.
a-core = BK; b-core = WH
Cores twisted in pairs with optimum pitch
PiMF (pair in metal foil),
PiMF structure: foil taping,
Cu-tinned drain-wire 0,6 mm ,
plastic coated alu-foil
and foil wrapping
PiMFe stranded in layer,
1 communication core 0,5 mm,
PE-insulated orange (communication core
for multicore version)
Electrostatic screen (St) of plastics-coated
metal foil and tinned drain-wire 0,5 mm
(7x0,3 mm)
Outer sheath of PVC, reinforced,
black (RAL 9005) or blue (RAL 5015)
with meter marking
Wall-thickness to DIN VDE 0816 part 1,
table 7, col. 1

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Cop.weight including communication core


and drain-wire.
Control cable with blue outer sheath, see
Flexible Control Cables
with blue outer sheath for hazardous areas
to hazard type -i- for intrinsically safe
installation acc. to DIN EN 60079-14
section 12.2.2 (VDE 0165 part 1)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Instrumentation cables are used in data processing and process control. The individual screening of the pairs guarantee high cross-talk attenuation.
The electrostatic screen protect the screened pairs against outer electrostatic interference fields. Low level of line attenuations and low mutual
capacitances enable long transmission distances and fast pulse acceleration. Instrumentation cables are suitable for fixed installations in damp locations,
in open spaces and for underground laying.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.pairs x
cross-sec.
mm
20115
2 x 2 x 0,5
20116
4 x 2 x 0,5
21535
6 x 2 x 0,5
20117
8 x 2 x 0,5
20118
10 x 2 x 0,5
20119
12 x 2 x 0,5
20120
16 x 2 x 0,5
20121
20 x 2 x 0,5
20122
24 x 2 x 0,5
20123
36 x 2 x 0,5
20124
48 x 2 x 0,5
20133
2 x 2 x 1,3
20134
4 x 2 x 1,3
21536
6 x 2 x 1,3
20135
8 x 2 x 1,3
20136
12 x 2 x 1,3
20137
16 x 2 x 1,3
20138
24 x 2 x 1,3

Sheath
colour
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

Outer
approx.
mm
11,0
12,6
14,6
15,5
16,8
17,9
19,8
21,0
23,4
26,5
29,5
12,8
14,8
17,3
18,5
21,6
24,7
29,8

Cop.
weight
kg / km
35,0
60,0
82,0
121,0
136,0
161,0
212,0
262,0
313,0
465,0
616,0
68,0
124,0
178,0
239,0
353,0
468,0
697,0

Weight
approx.
kg / km
128,0
170,0
215,0
246,0
261,0
351,0
430,0
496,0
604,0
850,0
1115,0
184,0
269,0
370,0
442,0
593,0
789,0
1104,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
-

Part no. No.pairs x


cross-sec.
mm
21537
2 x 2 x 0,5
21538
4 x 2 x 0,5
21539
6 x 2 x 0,5
21540
8 x 2 x 0,5
21541
10 x 2 x 0,5
21542
12 x 2 x 0,5
21543
16 x 2 x 0,5
21544
20 x 2 x 0,5
21545
24 x 2 x 0,5
21546
36 x 2 x 0,5
21547
48 x 2 x 0,5
21548
2 x 2 x 1,3
21549
4 x 2 x 1,3
21550
6 x 2 x 1,3
21551
8 x 2 x 1,3
21552
12 x 2 x 1,3
21553
16 x 2 x 1,3
21554
24 x 2 x 1,3

Sheath
colour
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU

Outer
approx.
mm
11,0
12,6
14,6
15,5
16,8
17,9
19,8
21,0
23,4
26,5
29,5
12,8
14,8
17,3
18,5
21,6
24,7
29,8

Cop.
weight
kg / km
35,0
60,0
82,0
121,0
136,0
161,0
212,0
262,0
313,0
465,0
616,0
68,0
124,0
178,0
239,0
353,0
468,0
697,0

Weight
approx.
kg / km
128,0
170,0
215,0
246,0
261,0
351,0
430,0
496,0
604,0
850,0
1115,0
184,0
269,0
370,0
442,0
593,0
789,0
1104,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
-

Dimensions and specifications may be changed without prior notice. (RB01)

151

Data and Computer Cables

JE-Y(St)Y

Bd Si industry-elektronic cable according to DIN VDE 0815

Technical data

Cable structure

Special industrial electronic cable to


DIN VDE 0815
Conductor resistance at 20C
36,6 Ohm/km
Temperature range
flexing -5C to +50C
fixed installation -30C to +70C
Operating peak voltage 225 V
(not for purposes of high current and
power installation)
Test voltage
core/core 500 V
core/screen 2000 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance
max. 100 pF/m (the value can exceed
of 20% by cables up to 4 pairs)
Capacitance unbalance
max. 200 pF/100 m
Inductance approx. 0,70 mH/km
Attenuation
at 800 Hz approx. 1,1 dB/km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Minimum bending radius
fixed installation 6x cable
Caloric load values
see table Technical Informations

Properties

Solid bare copper conductor wire 0,8 mm


Core insulation of PVC
YI3, to DIN VDE 0207 part 4
Core identification (pair) to
DIN VDE 0815 (Simatic colour code)
Cores stranded in pairs with
optimal lay-length
4 pairs stranded to a unit
Unit stranded with optimal lay-length
Foil wrapping
Shielding of plastic laminated foil
Copper drain-wire
Outer sheath of PVC
compound type YM1 to
DIN VDE 0207 part 5
Sheath colour grey (RAL 7032) or
blue (RAL 5015)

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Also availabel in a halogen-free version.


(see also content "Halogen-free Security
Cables and Wires".
Control cable with blue outer sheath, see
Flexible Control Cables
with blue outer sheath for hazardous areas
to hazard type -i- for intrinsically safe
installation acc. to DIN EN 60079-14
section 12.2.2 (VDE 0165 part 1)
2-paired cables:
cores stranded to a star quad

Application

These cable types are suitable for transmission of signals and measurements in the symmetric circuits of the control and regulation technology, and
for the transmission of data and process information in computer systems. Used in dry and damp premises, and in or under plaster in the open air for
fixed installation. Installation cables are not allowed for purposes of high current and power or burial installation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.pairs x
cross-sec.
mm
48500
1 x 2 x 0,8
48501
2 x 2 x 0,8
48502
4 x 2 x 0,8
48503
8 x 2 x 0,8
48504
12 x 2 x 0,8
48505
16 x 2 x 0,8
48506
20 x 2 x 0,8
48507
32 x 2 x 0,8
48508
40 x 2 x 0,8
48509
80 x 2 x 0,8

Sheath
colour
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY

Outer
approx.
mm
5,0
6,6
8,3
10,5
11,8
13,5
14,7
19,0
20,7
29,5

Cop.
weight
kg / km
20,0
25,0
45,0
85,0
126,0
166,0
206,0
327,0
407,0
809,0

Weight
approx.
kg / km
43,0
60,0
95,0
157,0
224,0
290,0
350,0
545,0
660,0
1160,0

Dimensions and specifications may be changed without prior notice. (RB01)

Suitable accessories can be found in Chapter X.


Tool - Multistrip 10

152

Part no. No.pairs x


cross-sec.
mm
48519
1 x 2 x 0,8
48520
2 x 2 x 0,8
48521
4 x 2 x 0,8
48522
8 x 2 x 0,8
48523
12 x 2 x 0,8
48524
16 x 2 x 0,8
48525
20 x 2 x 0,8
48526
32 x 2 x 0,8
48527
40 x 2 x 0,8
48528
80 x 2 x 0,8

Sheath
colour
BU
BU
BU
BU
BU
BU
BU
BU
BU
BU

Outer
approx.
mm
5,0
6,6
8,3
10,5
11,8
13,5
14,7
19,0
20,7
29,5

Cop.
weight
kg / km
20,0
25,0
45,0
85,0
126,0
166,0
206,0
327,0
407,0
809,0

Weight
approx.
kg / km
43,0
60,0
95,0
157,0
224,0
290,0
350,0
545,0
660,0
1160,0

Data and Computer Cables

JE-LiYCY

Bd Si industry elektronic cable

Technical data

Special industry electronic cable


adapted to DIN VDE 0815
Conductor resistance at 20C
39,2 Ohm/km
Temperature range
flexing -5C to +50C
fixed installation -30C to +70C
Operating peak voltage 225 V
(not for heavy current installation purposes)
Test voltage
core/core 500 V
core/screen 2000 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance max. 100 pF/m
(the value can exceed of 20%
by cables up to 4 pairs)
Capacitance unbalance
max. 200 pF/100 m
Inductance approx. 0,70 mH/km
Attenuation
at 800 Hz approx. 1,1 dB/km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Minimum bending radius
fixed installation 6x cable

Cable structure

Properties

Bare copper strands 7x0,3 mm


Core insulation of PVC (Semi-Rigid-PVC)
Core identification (pair) to
DIN VDE 0815 (Simatic colour code)
Cores stranded in pairs with
optimal lay-length
4 pairs stranded to a unit
Unit stranded with optimal lay-length
Foil wrapping
Bare or tinned copper wire braided,
0,2 mm screening,
approx. 85% coverage
Outer sheath of PVC
compound type YM1 to
DIN VDE 0207 part 5
Sheath colour grey (RAL 7032) or
blue (RAL 5015)

Suitable for cut clamp technology


The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Also availabel in a halogen-free version.


(see also content "Halogen-free Security
Cables and Wires")
Control cable with blue outer sheath, see
Flexible Control Cables
with blue outer sheath for hazardous areas
to hazard type -i- for intrinsically safe
installation acc. to DIN EN 60079-14
section 12.2.2 (VDE 0165 part 1)
2-paired cables:
cores stranded to a star quad
For Maxi-Termi-Point technique
(Maxi-Termi-Point = registered trade
mark AMP)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These cable types are suitable for transmission of signals and measurements in the symmetric circuits of the control and regulation technology, and
for the transmission of data and process information in computer systems. Used in dry and damp premises, and in or under plaster in the open air for
fixed installation. Installation cables are not allowed for purposes of high current and power or burial installation.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.pairs x
cross-sec.
mm
48510
2 x 2 x 0,5
48511
4 x 2 x 0,5
48512
8 x 2 x 0,5
48513
12 x 2 x 0,5
48514
16 x 2 x 0,5
48515
20 x 2 x 0,5
48516
24 x 2 x 0,5
48517
32 x 2 x 0,5
48518
40 x 2 x 0,5

Sheath
colour
GY
GY
GY
GY
GY
GY
GY
GY
GY

Outer
approx.
mm
7,0
8,6
12,0
13,1
14,3
15,5
19,4
20,5
22,5

Cop.
weight
kg / km
51,0
87,0
144,0
196,0
249,0
299,0
348,0
444,0
537,0

Weight
approx.
kg / km
94,0
154,0
259,0
340,0
431,0
494,0
604,0
737,0
844,0

AWG-No.
20
20
20
20
20
20
20
20
20

Part no. No.pairs x


cross-sec.
mm
48529
2 x 2 x 0,5
48530
4 x 2 x 0,5
48531
8 x 2 x 0,5
48532
12 x 2 x 0,5
48533
16 x 2 x 0,5
48534
20 x 2 x 0,5
48535
24 x 2 x 0,5
48536
32 x 2 x 0,5
48537
40 x 2 x 0,5

Sheath
colour
BU
BU
BU
BU
BU
BU
BU
BU
BU

Outer
approx.
mm
7,0
8,6
12,0
13,1
14,3
15,5
19,4
20,5
22,5

Cop.
weight
kg / km
51,0
87,0
144,0
196,0
249,0
299,0
348,0
444,0
537,0

Weight
approx.
kg / km
94,0
154,0
259,0
340,0
431,0
494,0
604,0
737,0
844,0

AWG-No.
20
20
20
20
20
20
20
20
20

Dimensions and specifications may be changed without prior notice. (RB01)

Suitable accessories can be found in Chapter X.


Tool - Multistrip 10

153

Data and Computer Cables

JE-LiHCH Bd industry electronic cable, halogen-free

Technical data

Industry electronic cable adapted to


DIN VDE 0815
Conductor resistance at 20C
39,2 Ohm/km
Temperature range
flexing -5C to +50C
fixed installation -30C to +70C
Operating peak voltage 225 V
(not for heavy current installation purposes)
Test voltage
core/core 500 V
core/screen 2000 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance
max. 120 nF/km at 800 Hz (this values
may be extended at 20% with a make-up
up to 4 pairs)
Capacitance unbalance at 800 Hz
max. 200 pF/100 m (20% of the values,
but one value up to 400 pF is allowed)
Minimum bending radius
7,5x cabel
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper, 7x0,3 mm


Core insulation of polymer
compound type HI1 or HI2
to DIN VDE 0207 part 23
Insulation wall thickness 0,3 mm
Core identification to DIN VDE 0815
(with ring colours and ring groups)
2 cores twisted in pair, 4 pairs to a unit
and several units stranded in layers (for
2 pairs cable, 4 cores stranded to a quad)
Foil wrapping
Copper braided screening, wire 0,2 mm,
approx. 85% coverage
Outer sheath halogen-free
compound type HM1 or HM2 to
DIN VDE 0207 part 24
Sheath colour grey RAL (7032)

Properties

Installation cables are not allowed for


purposes of high current and power or
burial installation.
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Note

2-paired cables:
cores stranded to a star quad
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
LS0H = Low Smoke Zero Halogen

Application

Halogen-free installation cables with improved characteristics in the case of fire are used for telephone transmission, measuring and signal purposes.
The copper screened design (C) protects the transmission circuits against electrical interferences. A fire propagation is prevented through high oxygen
index of the insulation material and produce no corrosive gases in case of fire. They are preferably used for telecommunication installations inside
buildings. These cables are suitable for fixed installation in areas with danger of fire, in dry and damp environments as well as in and under plaster.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part
no.
34350
34351
34352
34353

No.pairs x
cross-sec.
mm
2 x 2 x 0,5
4 x 2 x 0,5
8 x 2 x 0,5
12 x 2 x 0,5

Core
No.
approx. units
mm
1,6
1,6
1
1,6
2
1,6
3

Outer Cop.
approx. weight
mm
kg / km
6,8
44,0
9,1
80,0
11,4
152,0
13,3
192,0

Weight AWG-No.
approx.
kg / km
102,0
20
168,0
20
297,0
20
357,0
20

Dimensions and specifications may be changed without prior notice. (RB01)

Suitable accessories can be found in Chapter X.


Tool - Multistrip 10

154

Part
no.

No.pairs x
cross-sec.
mm
34354 20 x 2 x 0,5
34355 32 x 2 x 0,5
34356 40 x 2 x 0,5

Core
No.
approx. units
mm
1,6
5
1,6
8
1,6
10

Outer Cop.
approx. weight
mm
kg / km
16,4
288,0
19,6
439,0
21,7
531,0

Weight AWG-No.
approx.
kg / km
555,0
20
852,0
20
1005,0
20

Data and Computer Cables

RD-H(St)H

Bd instrumentation cable, halogen-free

Technical data

Halogen-free data transmission cable


adapted to DIN VDE 0815
Coductor resistance (loop)
max. 73,6 Ohm/km (0,5 mm)
max. 36,8 Ohm/km (1,0 mm)
Temperature range
flexing -5C to +50C
fixed installation -30C to +70C
Operating peak voltage max. 225 V
(not for purposes of high
current and power installation)
Test voltage
core/core 500 V
core/screen 2000 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance
at 800 Hz max. 100 nF/km
(this value may be exceeded by 20%
with a make-up up to 4 pairs)
Impedance
at 1 kHz (nominal values)
450 Ohm (0,5 mm)
320 Ohm (1,0 mm)
Capacity unbalance
at 800 Hz max. 200 pF/100 m
(20% of the values, but one value
up to 200 pF is allowed)
Cross-talk attenuation
at min. 10 kHz, 60 dB/500 m
Line attenuation
at 1 kHz (nominal values)
1,2 dB/km (0,5 mm)
0,9 dB/km (1,0 mm)
Minimum bending radius
7,5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, multi-wires


Conductor construction:
0,5 mm = 7x0,3 mm
1 mm = 7x0,43 mm
Core insulation of halogen-free
polymer compound
Core identification coloured
pair-no.1: a-core = BU; b-core = RD
pair-no.2: a-core = GY; b-core = YE
pair-no.3: a-core = GN; b-core = BN
pair-no.4: a-core = WH; b-core = BK
Cores twisted in pairs, with short lay-length
(approx. 20 pitch/m 50 mm)
4 pairs stranded to a unit
(unit labelled with numbers
printed plastic helix)
Units stranded in concentric layers
Foil wrapping
Electrostatic screen of plastic coated
aluminium foil and drain wire tinned, 0,5 mm
Outer sheath of halogen-free, polymer
compound, flame resistant
Sheath colour grey (RAL 7032)

Properties

The static screen protects the transmission


circuits against outer electrical interferences
The halogen-free cables prevent the fire
propagation and compared to PVC cables
exist only a low smoke density under flame
influence
This results no decomposition products which
destroy equipments, machines and buildings
by corrosion
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, IEC 61034-1+2,
DIN EN 61034-1+2, BS 7622 part 1+2
(equivalent DIN VDE 0472 part 816)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

The halogen-free data transmission cable RD-H(St)H are used for measurement and control technology for transmission of analog and digital signals
up to frequencies of approx. 10 kHz. The twisted pairs with short pitches (<50 mm for 0,5 mm) and different lay-lengths which lead good cross-talk
attenuation values in a unit. These cables are used in inside buildings (in special cases in open air, but with sufficient protection against sunlight is
necessary).
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
20200
20201
20202
20203
20204
20205
20206
20207
20208
20209
20210
20211
20212
20213
20214
20215

No.pairs x
cross-sec.
mm
2 x 2 x 0,5
4 x 2 x 0,5
8 x 2 x 0,5
12 x 2 x 0,5
16 x 2 x 0,5
20 x 2 x 0,5
24 x 2 x 0,5
28 x 2 x 0,5
32 x 2 x 0,5
36 x 2 x 0,5
40 x 2 x 0,5
44 x 2 x 0,5
48 x 2 x 0,5
64 x 2 x 0,5
80 x 2 x 0,5
96 x 2 x 0,5

Outer
Cop.
approx. mm weight
kg / km
7,0
26,0
9,0
46,0
11,6
86,0
13,5
127,0
14,0
167,0
16,0
209,0
17,5
250,0
19,0
290,0
21,0
331,0
21,5
372,0
22,5
412,0
23,5
453,0
24,0
494,0
30,0
658,0
33,0
821,0
36,0
986,0

Weight
approx.
kg / km
70,0
110,0
190,0
240,0
300,0
360,0
420,0
480,0
570,0
614,0
680,0
700,0
790,0
1040,0
1300,0
1510,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
20216
20217
20218
20219
20220
20221
20222
20223
20225
20226
20227
20228
20229
20230
20231
20232

No.pairs x
cross-sec.
mm
2x2x1
4x2x1
8x2x1
12 x 2 x 1
16 x 2 x 1
20 x 2 x 1
24 x 2 x 1
28 x 2 x 1
32 x 2 x 1
36 x 2 x 1
40 x 2 x 1
44 x 2 x 1
48 x 2 x 1
64 x 2 x 1
80 x 2 x 1
96 x 2 x 1

Outer
Cop.
approx. mm weight
kg / km
9,0
47,0
12,0
89,0
16,5
172,0
17,5
255,0
19,5
338,0
21,0
423,0
23,0
507,0
27,0
590,0
29,0
674,0
30,0
757,0
31,0
841,0
34,0
924,0
32,5
1008,0
39,0
1342,0
43,0
1676,0
47,0
2016,0

Weight
approx.
kg / km
110,0
190,0
320,0
435,0
560,0
680,0
800,0
905,0
1080,0
1260,0
1330,0
1410,0
1550,0
2000,0
2470,0
2970,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18

Dimensions and specifications may be changed without prior notice. (RB01)

155

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DRAG CHAIN CABLES

PVC drag chain cables


JZ-HF

-10 to +80

-40 to +80

300/500

7.5x

4x

MULTISPEED 500-PVC

-15 to +80

-30 to +80

300/500

7.5x

4x

X
X

160
162

JZ-HF-CY

-10 to +80

-40 to +80

300/500

10x

5x

MULTISPEED 500-C-PVC

-15 to +80

-30 to +80

300/500

7.5x

4x

-20 to +80

-40 to +80

300/500

7.5x

4x

163
165

PUR drag chain cables


PUR-JZ-HF

167

MULTIFLEX 512 -PUR

-30 to +80

-40 to +80

300/500

5x

3x

169

MULTISPEED 500-PUR

-30 to +80

-40 to +80

300/500

7.5x

4x

171

PUR-JZ-HF-YCP

-20 to +80

-40 to +80

300/500

10x

5x

172

MULTIFLEX 512-C-PUR

-30 to +80

-40 to +80

300/500

7.5x

4x

174

MULTISPEED 500-C-PUR

-30 to +80

-40 to +80

300/500

7.5x

4x

MULTISPEED 500-TPE

-30 to +80

-40 to +80

300/500

5x

3x

MULTISPEED 500-C-TPE

-30 to +80

-40 to +80

300/500

5x

3x

300/500

10x

4x

4x

176
177

179

Bio-oil resistant and microbe-resistant drag chain cables


BIOFLEX-500-JZ-HF

-20 to +80

-40 to +80

BIOFLEX-500 -JZ-HF-C

-20 to +80

-40 to +80

300/500

15x

KOMPOSPEED JZ-HF-500

-30 to +90

-40 to +100

300/500

7.5x

KOMPOSPEED JZ-HF-500-C

-30 to +90

-40 to +100

300/500

7.5x

181
X

182
184

185

Data drag chain cables


SUPERTRONIC-PVC

-5 to +70

-40 to +70

350

5x

3x

SUPERTRONIC-C-PVC

-5 to +70

-40 to +70

350

7.5x

4x

SUPERTRONIC -PUR

187
X

188
189

-5 to +70

-40 to +70

350

5x

3x

-30 to +70

-40 to +70

350

7.5x

4x

190

-30 to +70

-40 to +70

350

10x

5x

191

SENSORFLEX-H

-30 to +80

-40 to +80

350

5x/7,5x

SUPERTRONIC-C-PUR
SUPER-PAAR-TRONIC-C-PUR

192

The selection table is intended as an initial orientation.


Please see the relevant page of the catalogue for detailed information on the product properties.

157

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in

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SELECTION TABLE - DRAG CHAIN CABLES

PVC drag chain cables


JZ-HF

10

7.5 x D

10

9 Mio

PVC/PVC

300/500V

-10 to +80

VDE

160

423

VDE

10

10 x D

10

9 Mio

PVC/CU/PVC

300/500V

-10 to +80

163

427

MULTISPEED 500-PVC

100

7.5 x D

50

9 Mio

PP/PVC

300/500V

-15 to +80

162

425

MULTISPEED 500-C-PVC

100

7.5 x D

50

9 Mio

PP/CU/PVC

300/500V

-15 to +80

165

429

15

7.5 x D

10

10 Mio

PVC/PUR

300/500V

-20 to +80

167

430

JZ-HF CY

PUR & TPE drag chain cables


PUR-JZ-HF

15

10 x D

10

10 Mio

PVC/CU/PUR

300/500V

-20 to +80

172

436

MULTIFLEX 512-PUR

100

5xD

10

11 Mio

PP/PUR

300/500V

-30 to +80

169

431

MULTIFLEX 512-C-PUR

100

7.5 x D

10

11 Mio

PP/CU/PUR

300/500V

-30 to +80

174

437

PUR-JZ-HF-YCP

MULTISPEED 500-PUR

450

7.5 x D

50

11 Mio

PP/PUR

300/500V

-30 to +80

171

433

MULTISPEED 500-C-PUR

450

7.5 x D

50

11 Mio

PP/CU/PUR

300/500V

-30 to +80

176

439

MULTISPEED 500-TPE

450

5xD

50

11 Mio

PP/TPE

300/500V

-30 to +80

177

441

MULTISPEED 500-C-TPE

450

5xD

50

11 Mio

PP/CU/TPE

300/500V

-30 to +80

179

443

10 x D

10

11 Mio

Poly/Poly

300/500V

-20 to +80

181

Bio-oil resistant and microbe-resistant drag chain cables


BIOFLEX 500 JZ-HF

100

-20 to +80

182

300/500V

-30 to +90

184

Poly/CU/Poly 300/500V

-30 to +90

185

350V

-5 to +70

187

445

PVC/CU/PVC

350V

-5 to +70

188

446

PVC/PUR

350V

-5 to +70

189

447

9 Mio

PP/CU/PUR

350V

-30 to +70

190

449

50

9 Mio

PP/CU/PUR

350V

-30 to +70

191

451

10

11 Mio

TPE/PUR

350V

-30 to +80

192

10

11 Mio

PP/PUR

350V

-30 to +80

192

BIOFLEX 500 JZ-HF-C

100

15 x D

10

11 Mio

KOMPOSPEED JZ-HF-500

100

7.5 x D

10

10 Mio

KOMPOSPEED JZ-HF-500-C

100

7.5 x D

10

10 Mio

SUPERTRONIC-PVC

5xD

10

9 Mio

PVC/PVC

SUPERTRONIC -C-PVC

7.5 x D

10

9 Mio

SUPERTRONIC-PUR

5xD

10

9 Mio

15

7.5 x D

10

SUPER-PAAR-TRONIC-C-PUR

30

10 x D

SENSORFLEX-H (Li12Y11Y)

30

5xD

SENSORFLEX-H (Li9Y11Y)

30

7.5 x D

Poly/CU/Poly 300/500V
Poly/Poly

Sensor cables

SUPERTRONIC-C-PUR

A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel
and professionally installed (see the installation manual: cable installation in drag chains, see pages 1036 and 1037).
The selection table is intended as an initial orientation.
Please see the relevant page of the catalogue for detailed information on the product properties and the selection tables cables in drag chains,
see pages 1030 and 1031.

158

PVC DRAG CHAIN CABLES

Cables for Drag Chains / PVC Cables for Drag Chains

JZ-HF flexible, number coded, control cable for drag chains, oil resistant,
meter marking

Technical data

Special PVC control cable, extreme flexibility


due to special construction
Requirements adapted to
DIN VDE 0285-525-2-51 /
DIN EN 50525-2-51
Temperature range
flexing -10C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, extra fine wire conductors, to


DIN VDE 0295 cl.6 col. 4, BS 6360 cl.6 and
IEC 60228 cl.6
Core insulation of special PVC
compound type Z 7225
Core identification to DIN VDE 0293
black cores with continuous white
numbering
Cores stranded in layers with optimal
selected lay-length
GN-YE conductor, 3 cores and above
in the outer layer
Core wrapping with fleece
Outer sheath of special PVC
compound type TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Colour grey (RAL 7001)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Oil resistent to DIN VDE 0473-811-404/
DIN EN 60811-404

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Cleanroom qualification tested with analog
type. Please note "cleanroom qualified" when
ordering.
screened analogue type:
JZ-HF-CY, confer page 163
with UL-approval
MULTISPEED 500-PVC UL/CSA,
confer page 424

Application

JZ-HF cables are ideal for use in the machine tool industry, in robotics and machine production and anywhere where high flexibility is essential. These
cables have shown excellent performance in combination with standard cable trays. These cables are suitable for flexible use for medium mechanical
stresses with free movements. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors
with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation
in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
15001
15002
15003
15004
15005
15090
15006
15007
15008
15009
15010
15011
15012
15013
15014
15015
15016
15017
15018

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
7 x 0,5
10 G 0,5
12 G 0,5
14 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5
30 G 0,5
34 G 0,5
36 G 0,5
42 G 0,5
50 G 0,5
61 G 0,5

Outer
Cop.
approx. mm weight
kg / km
5,0
9,6
5,3
14,0
5,7
19,0
6,4
24,0
7,5
34,0
7,5
34,0
9,1
48,0
9,2
58,0
9,8
67,0
10,3
77,0
11,1
86,0
11,6
96,0
13,4
120,0
13,7
144,0
15,0
163,0
15,0
173,0
16,1
202,0
17,9
240,0
19,6
290,0

Weight
approx.
kg / km
46,0
57,0
70,0
93,0
127,0
127,0
161,0
177,0
213,0
260,0
284,0
318,0
363,0
432,0
487,0
518,0
575,0
675,0
829,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
15019
15020
15021
15022
15023
15024
15025
15026
15027
15028
15029
15030
15031
15032
15033
15034
15035
15036
15091

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
10 G 0,75
12 G 0,75
14 G 0,75
16 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
30 G 0,75
34 G 0,75
36 G 0,75
42 G 0,75
50 G 0,75
61 G 0,75
65 G 0,75

Outer
Cop.
approx. mm weight
kg / km
5,4
14,4
5,7
22,0
6,4
29,0
7,0
36,0
8,3
50,0
10,1
72,0
10,2
86,0
10,9
101,0
11,5
115,0
12,1
130,0
12,8
144,0
14,9
180,0
15,2
216,0
16,6
245,0
16,6
259,0
18,1
302,0
20,0
360,0
22,1
432,0
22,7
439,0

Weight
approx.
kg / km
58,0
73,0
77,0
119,0
165,0
216,0
247,0
284,0
320,0
356,0
453,0
498,0
510,0
550,0
570,0
600,0
700,0
820,0
841,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
Continuation

160

Cables for Drag Chains / PVC Cables for Drag Chains

JZ-HF flexible, number coded, control cable for drag chains, oil resistant,
meter marking

Part no.
15037
15038
15039
15040
15041
15042
15043
15044
15045
15046
15047
15048
15049
15050
15051
15052
15214
15053
15092
15054
15055
15056
15057
15058
15059
15060
15061
15062
15063
15064
15065
15066
15067
15068
15069
15070
15071
15072
15215
15216

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
10 G 1
12 G 1
14 G 1
16 G 1
18 G 1
20 G 1
25 G 1
30 G 1
34 G 1
36 G 1
41 G 1
42 G 1
50 G 1
61 G 1
65 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
10 G 1,5
12 G 1,5
14 G 1,5
16 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
30 G 1,5
34 G 1,5
36 G 1,5
42 G 1,5
50 G 1,5
60 G 1,5
61 G 1,5
65 G 1,5

Outer
Cop.
approx. mm weight
kg / km
5,7
19,0
6,0
29,0
6,8
38,0
7,4
48,0
8,8
67,0
10,7
96,0
10,8
115,0
11,6
134,0
12,2
154,0
13,0
173,0
13,6
192,0
15,8
240,0
16,4
288,0
17,8
326,0
17,8
346,0
19,3
403,0
19,3
403,0
21,2
480,0
23,7
586,0
24,4
624,0
6,4
29,0
6,8
43,0
7,4
58,0
8,3
72,0
9,9
101,0
11,9
144,0
12,1
173,0
12,9
202,0
13,6
230,0
14,5
259,0
15,2
288,0
17,8
360,0
18,2
432,0
19,7
490,0
19,7
518,0
21,5
605,0
23,7
720,0
25,3
864,0
26,2
878,0
27,2
936,0

Weight
approx.
kg / km
65,0
84,0
113,0
137,0
192,0
251,0
295,0
337,0
379,0
420,0
480,0
600,0
695,0
777,0
825,0
926,0
948,0
1092,0
1204,0
1400,0
91,0
117,0
147,0
181,0
273,0
344,0
391,0
457,0
523,0
590,0
650,0
801,0
958,0
1084,0
1135,0
1290,0
1521,0
1885,0
1916,0
1994,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Part no.
15073
15074
15075
15076
15077
15078
15079
15080
15081
15082
15083
15084
15085
15086
15087
15088
15089
15142
15143
15144
15145
15146
15147
15148
15149
15150

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
10 G 2,5
12 G 2,5
14 G 2,5
16 G 2,5
18 G 2,5
20 G 2,5
25 G 2,5
30 G 2,5
34 G 2,5
36 G 2,5
42 G 2,5
50 G 2,5
3G4
4G4
5G4
4G6
5G6
4 G 10
5 G 10
4 G 16
5 G 16

Outer
Cop.
approx. mm weight
kg / km
7,7
48,0
8,4
72,0
9,1
96,0
10,2
120,0
12,2
168,0
15,0
240,0
15,2
288,0
16,1
336,0
17,2
384,0
18,1
432,0
19,2
480,0
22,5
600,0
23,5
720,0
25,2
816,0
25,2
864,0
27,4
1008,0
30,0
1200,0
10,4
115,0
11,4
154,0
12,7
192,0
13,3
230,0
14,5
288,0
17,7
384,0
19,7
480,0
20,8
614,0
23,3
768,0

Weight
approx.
kg / km
130,0
160,0
200,0
268,0
357,0
486,0
572,0
612,0
702,0
800,0
920,0
1100,0
1400,0
1500,0
1600,0
1800,0
2100,0
221,0
260,0
318,0
392,0
481,0
642,0
780,0
926,0
1135,0

AWG-No.
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
12
12
12
10
10
8
8
6
6

Dimensions and specifications may be changed without prior notice. (RC01)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

161

Cables for Drag Chains / PVC Cables for Drag Chains

MULTISPEED 500-PVC high flexible, safety against high bending


in drag chain systems, oil resistant, low torsion, meter marking

Technical data

Special drag chain cables for high


mechanical stress adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -15C to +80C
fixed installation -30C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors,


Unilay with short pitch length
Core insulation of special PP
Core identification black cores with
continuous white numbering
GN-YE conductor, 3 cores and above
Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Outer sheath of special PVC,
especially resistant against fatigue strength,
extruded as filler with pressure
Sheath colour black (RAL 9005)
with meter marking

Properties

Low adhesion
ozon- and uv-resistant
High property of alternating bending strength
High resistant to mechanical strain
Long life durabilities due to low
friction-resistancen
Better chemical resistance
High stability
Higher economical solution
Reduced , results low weight of moving
materials
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Oil resistance to DIN VDE 0473-811-404 /
DIN EN 60811-404

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
MULTISPEED 500-C-PVC,
confer page 165

Application

HELUKABEL MULTISPEED 500-PVC are installed there, where the extreme requirements for the cables are necessary. The selected materials and
lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high and low speed of movements.
These high flexible PVC control cables are suitable for shift- and bending stresses in machines and machine tool constructions. These are installed in
dry, moist rooms and in open air with free movement without tensile stress or forced movements. For applications which go beyond standard solutions
(for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed
enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for
drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24050
24051
24052
24053
24054
24055
24056
24057
24058
24059
24060
24061
24062
24063
24064
24065
24066
24067

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
36 G 0,75
42 G 0,75
3G1
4G1

Outer
Cop.
approx. mm weight
kg / km
4,3
9,6
4,6
14,4
5,0
19,0
5,4
24,0
8,9
33,6
9,7
58,0
11,8
86,0
13,9
120,0
5,6
29,0
6,3
36,0
10,3
50,0
11,0
86,0
13,9
130,0
15,9
180,0
19,6
259,0
21,5
302,0
5,4
29,0
5,9
38,4

Weight
approx.
kg / km
40,0
45,0
57,0
66,0
81,0
133,0
194,0
274,0
63,0
79,0
107,0
169,0
247,0
366,0
540,0
630,0
69,0
86,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC01)

162

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18

Part no.
24068
24069
24070
24071
24072
24073
24074
24075
24076
24077
24078
24079
24080
24081
24082
24083
24084
24085

No.cores x
cross-sec.
mm
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5

Outer
Cop.
approx. mm weight
kg / km
6,7
48,0
11,1
67,0
12,0
115,0
14,8
173,0
17,2
240,0
6,4
43,0
7,0
58,0
7,8
72,0
13,0
101,0
14,2
173,0
17,5
259,0
20,1
360,0
8,8
96,0
9,8
120,0
16,1
168,0
17,8
288,0
21,8
432,0
24,4
600,0

Weight
approx.
kg / km
101,0
140,0
227,0
351,0
489,0
88,0
110,0
130,0
182,0
319,0
420,0
604,0
172,0
219,0
303,0
504,0
754,0
940,0

AWG-No.
18
18
18
18
18
16
16
16
16
16
16
16
14
14
14
14
14
14

Cables for Drag Chains / PVC Cables for Drag Chains

JZ-HF-CY

high flexible, screened control cable for drag chains,

oil resistant, EMC-preferred type, meter marking

C
Technical data

Special PVC control cable, extreme flexibility


due to special construction
Requirements adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -10C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, extra fine wire conductors, to


DIN VDE 0295 cl.6 col. 4, BS 6360 cl.6 and
IEC 60228 cl.6
Core insulation of special PVC Z 7225
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal selected
lay-length
Core wrapping with fleece PVC-inner sheath
construction with Cu-screening, tinned,
approx. 85%
Minimum coverage 85%
Outer sheath of special PVC
compound type TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Colour grey (RAL 7001)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
oil resistant to DIN VDE 0473-811-404 /
DIN EN 60811-404

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Please note the cleanroom qualification when
ordering.
unscreened analogue type:
JZ-HF, confer page 160
with UL-approval
JZ-HF-FCY, confer page 425

Application

JZ-HF cables are ideal for use in the machine tool industry, in robotics and machine production and anywhere where high flexibility is essential. These
cables have shown excellent performance in combination with standard cable trays. These cables are suitable for flexible use for medium mechanical
stresses with free movements. The dense screening assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free control
cable for the above application. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors
with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation
in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
15930
15931
15932
15933
15934
15935
15876
15877
15936
15937
15878
15938
15879
15880
15881
15882
15883

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
14 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5
21 G 0,5
25 G 0,5
30 G 0,5
34 G 0,5
36 G 0,5
42 G 0,5
50 G 0,5

Outer
Cop.
approx. mm weight
kg / km
7,2
30,0
7,5
38,0
8,1
48,0
8,6
64,0
9,9
70,0
11,6
100,0
12,2
135,0
13,0
145,0
13,8
154,0
14,3
160,0
14,8
175,0
16,1
240,0
16,6
280,0
17,7
290,0
17,7
300,0
19,2
330,0
21,2
393,0

Weight
approx.
kg / km
90,0
115,0
140,0
168,0
217,0
274,0
332,0
388,0
445,0
497,0
500,0
505,0
515,0
530,0
572,0
605,0
742,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
15945
15946
15947
15948
15949
15885
15950
15886
15887
15951
15888
15889
15952
15890
15891
15892
15893
15894

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
10 G 0,75
12 G 0,75
14 G 0,75
16 G 0,75
18 G 0,75
20 G 0,75
21 G 0,75
25 G 0,75
30 G 0,75
34 G 0,75
36 G 0,75
42 G 0,75
50 G 0,75

Outer
Cop.
approx. mm weight
kg / km
7,6
39,0
8,1
49,0
8,6
60,0
9,4
70,0
10,5
95,0
12,6
110,0
12,9
140,0
13,4
163,0
14,2
187,0
14,8
211,0
15,5
216,0
16,2
272,0
17,7
322,0
18,2
414,0
19,8
473,0
19,8
500,0
21,0
583,0
23,1
695,0

Weight
approx.
kg / km
105,0
128,0
184,0
200,0
269,0
327,0
366,0
426,0
487,0
547,0
551,0
590,0
600,0
650,0
685,0
720,0
800,0
954,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
Continuation

163

Cables for Drag Chains / PVC Cables for Drag Chains

JZ-HF-CY

high flexible, screened control cable for drag chains,

oil resistant, EMC-preferred type, meter marking


Part no.
15961
15962
15963
15964
15965
15966
15967
15968
15969
15970
15971
15972
15976
15977
15978
15979
15980
15981
15982
15983
15152
15153
15154

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
34 G 1
41 G 1
50 G 1
65 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
41 G 1,5
50 G 1,5
61 G 1,5

Outer
Cop.
approx. mm weight
kg / km
8,1
50,0
8,4
60,0
9,0
73,0
9,8
81,0
11,2
114,0
13,4
186,0
15,7
254,0
19,0
365,0
21,0
500,0
22,7
576,0
24,5
681,0
27,7
932,0
8,6
64,0
9,0
84,0
9,8
99,0
10,5
120,0
12,5
148,0
14,8
274,0
17,3
386,0
21,0
584,0
24,8
867,0
27,3
970,0
29,8
1028,0

Weight
approx.
kg / km
115,0
142,0
196,0
271,0
307,0
474,0
622,0
828,0
1049,0
1257,0
1437,0
1823,0
170,0
203,0
243,0
288,0
403,0
592,0
844,0
1155,0
1227,0
1445,0
1724,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC01)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

164

18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16

Part no.
15925
15926
15927
15928
15929
15155
15156
15157
15158
15159
15160
15161
15162
15163

No.cores x
cross-sec.
mm
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
3G4
4G4
5G4
4G6
5G6
4 G 10
5 G 10
4 G 16
5 G 16

Outer
Cop.
approx. mm weight
kg / km
10,8
140,0
11,5
159,0
12,9
194,0
15,1
234,0
18,4
390,0
13,0
178,0
14,2
222,0
15,6
328,0
16,0
305,0
17,5
441,0
21,2
485,0
23,2
610,0
24,1
840,0
27,0
1050,0

Weight
approx.
kg / km
215,0
264,0
344,0
410,0
721,0
292,0
372,0
448,0
526,0
632,0
838,0
998,0
1225,0
1560,0

AWG-No.
14
14
14
14
14
12
12
12
10
10
8
8
6
6

Cables for Drag Chains / PVC Cables for Drag Chains

MULTISPEED 500-C-PVC

high flexible, safety against high

bending in drag chain systems, oil resistant, low torsion, screened, EMC-preferred type,
meter marking

Technical data

Special drag chain cables for high


mechanical stress adapted to
DIN VDE 0285-525-2-51 /
DIN EN 50525-2-51
Temperature range
flexing -15C to +80C
fixed installation -30C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Coupling resistance
max. 250 Ohm x km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors,


Unilay with short pitch length
Core insulation of special PP
Core identification black cores with
continuous white numbering
GN-YE conductor, 3 cores and above
Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
7 cores: cores stranded with optimal
lay-length to bunch-construction with
low torsion strength, optimal selected short
lay-length around a filler
Special-PVC inner sheath YM2 extruded as
filler with pressure grey (RAL 7001)
Tinned copper braidet screen,
coverage 85% max., with optimal bunch
Fleece separator, ensure good dismantling
ability
Outer sheath of special PVC
especially resistant against fatigue strength
Sheath colour black (RAL 9005)
with meter marking

Properties

Low adhesion
ozon- and uv- resistant
High property of alternating bending strength
Long life durability due to low
friction-resistance
Better chemical resistance
High stability
Higher economical solution
Reduced , results low weight of moving
materials
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Oil resistance to DIN VDE 0473-811-404 /
DIN EN 60811-404

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
MULTISPEED 500-PVC, confer page 162

Application

HELUKABEL MULTISPEED 500-C-PVC are installed there, where the extreme requirements for the cables are necessary. The selected materials and
lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high and low speed of movements.
These high flexible PVC control cables are suitable for shift- and bending stresses in machines and machine tool constructions. These are installed in
dry, moist rooms and in open air with free movement without tensile stress or forced movements. These screened cables are particularly suitable for
the interference-free transmission in instrumentation and control engineering applications. For applications which go beyond standard solutions (for
example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed
enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for
drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24086
24087
24088
24089
24090
24091
24092
24093
24094
24095
24096
24097
24098
24099
24100
24101
24102

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75

Outer
Cop.
approx. mm weight
kg / km
6,2
30,0
6,7
36,0
7,2
42,0
7,6
48,0
11,4
64,0
11,4
80,0
12,4
105,0
14,7
137,0
17,1
210,0
6,8
40,0
7,3
48,0
7,8
55,0
8,3
66,0
12,7
85,0
13,7
135,0
17,1
190,0
19,5
275,0

Weight
approx.
kg / km
88,0
101,0
116,0
146,0
181,0
219,0
271,0
374,0
542,0
96,0
111,0
140,0
161,0
227,0
317,0
486,0
651,0

AWG-No.
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19

Part no.
24103
24104
24105
24106
24107
24108
24109
24110
24111
24112
24113
24114
24115
24116
24117
24118

No.cores x
cross-sec.
mm
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
4 G 2,5
5 G 2,5

Outer
Cop.
approx. mm weight
kg / km
7,6
59,0
8,1
70,0
8,9
84,0
13,6
106,0
14,6
174,0
18,4
240,0
21,0
332,0
8,4
75,0
9,1
90,0
10,2
108,0
15,7
157,0
17,4
240,0
21,3
355,0
24,3
448,0
11,2
134,0
12,2
175,0

Weight
approx.
kg / km
131,0
164,0
198,0
252,0
410,0
550,0
756,0
166,0
199,0
229,0
304,0
502,0
709,0
939,0
270,0
335,0

AWG-No.
18
18
18
18
18
18
17
16
16
16
16
16
16
16
14
14

Dimensions and specifications may be changed without prior notice. (RC01)

165

PUR DRAG CHAIN CABLES

Cables for Drag Chains / PUR Cables for Drag Chains

PUR-JZ-HF high flexible, cable for drag chains, abrasion and coolant resistant,
meter marking

C
Technical data

Special polyurethane control cable adapted


to DIN VDE 0285-525-1/ DIN EN 50525-1
Temperature range
flexing -20C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl.6,
BS 6360 cl.6 and IEC 60228 cl.6
Oil resistant PVC core insulation, TI2 in
adapted to DIN VDE 0207-363-3 /
DIN EN 50363-3, for better sliding abilities
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
selected lay-length
Core wrapping with fleece
Outer sheath of special full-polyurethane
TMPU, to DIN VDE 0207-363-10-2/
DIN EN 50363-10-2
Colour grey (RAL 7001)
with meter marking

Properties

Suitable for outdoor lying and resistant to


UV-radiation, oxygen, ozone and hydrolysis.
Conditionally resistant to microbes
Adhesion-low
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Cross-linked types also available on request.
screened analogue type:
PUR-JZ-HF-YCP, confer page 172

Application

PUR-JZ-HF is an extremely robust cable noted for its good tear and abrasion resistance. Due to its good performance with mineral oils and especially
in connection with coolants, this cable is well suited for use in the machinery, tool making and steel industries in critical areas. Its high abrasion resistance
and good flexing ability make it quick and easy to install and, with its low bending radius, ideal for use with cable trays. For applications which go
beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend
for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical
details see selection table for drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
15520
15521
15522
15523
15524
16161
15525
15526
15527
15528
15529
15530
15531
15532
15533
15534
15535
15538
15539
15540
15541
15542
15543
15544
15545
15546
15547
15548
15549
15550
15551
15552
15553

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
7 x 0,5
8 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
18 G 0,5
21 G 0,5
25 G 0,5
30 G 0,5
34 G 0,5
42 G 0,5
50 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
8 G 0,75
10 G 0,75
12 G 0,75
14 G 0,75
18 G 0,75
21 G 0,75
25 G 0,75
30 G 0,75
34 G 0,75
42 G 0,75
50 G 0,75

Outer
Cop.
approx. mm weight
kg / km
5,5
9,6
6,0
14,4
6,4
19,1
6,9
24,0
7,9
33,6
7,8
33,6
8,6
38,0
9,7
48,0
9,9
58,0
10,4
67,0
11,4
86,4
12,1
96,0
13,5
120,0
14,2
144,0
15,2
163,0
16,2
202,0
18,0
240,0
6,0
14,4
6,3
21,6
6,8
29,0
7,4
36,0
8,7
50,0
9,5
58,0
10,7
72,0
10,9
86,0
11,5
101,0
12,7
130,0
13,4
151,0
15,0
180,0
15,8
216,0
17,2
245,0
18,5
302,0
20,1
360,0

Weight
approx.
kg / km
45,0
56,0
69,0
92,0
126,0
126,0
136,0
158,0
176,0
212,0
283,0
310,0
330,0
390,0
420,0
500,0
580,0
57,0
72,0
97,0
119,0
165,0
189,0
214,0
247,0
283,0
356,0
502,0
698,0
720,0
770,0
840,0
990,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19

Part no.
15556
15557
15558
15559
15560
15561
15562
15563
15564
15565
15566
15567
15568
15569
15570
15571
15572
15573
15575
15576
15577
15578
15579
15580
15581
15582
15583
15584
15585
15586
15587
15588
15589

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
8G1
10 G 1
12 G 1
14 G 1
18 G 1
21 G 1
25 G 1
32 G 1
34 G 1
41 G 1
42 G 1
50 G 1
65 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
14 G 1,5
18 G 1,5
21 G 1,5
25 G 1,5
30 G 1,5
34 G 1,5
42 G 1,5

Outer
Cop.
approx. mm weight
kg / km
6,3
19,2
6,6
29,0
7,1
38,5
7,8
48,0
9,0
67,0
9,9
77,0
11,1
96,0
11,1
115,0
12,1
134,0
13,6
173,0
14,2
196,0
16,1
240,0
17,6
308,0
18,4
326,0
19,7
394,0
19,7
403,0
21,7
480,0
30,9
624,0
6,8
29,0
7,2
43,0
7,7
58,0
8,6
72,0
10,3
101,0
11,0
115,0
12,7
144,0
12,7
173,0
13,4
202,0
15,1
259,0
16,2
302,0
18,0
360,0
18,7
410,0
20,6
490,0
22,4
605,0

Weight
approx.
kg / km
64,0
83,0
113,0
137,0
191,0
218,0
251,0
294,0
337,0
420,0
504,0
600,0
732,0
776,0
925,0
949,0
1092,0
1400,0
90,0
117,0
147,0
181,0
274,0
313,0
344,0
391,0
457,0
589,0
680,0
801,0
938,0
1048,0
1290,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
Continuation

167

Cables for Drag Chains / PUR Cables for Drag Chains

PUR-JZ-HF high flexible, cable for drag chains, abrasion and coolant resistant,
meter marking

Part no.
15590
15591
15592
15620
15621
15622
15623
15624
15625
15626
15627
15628
15630
15631
15632
15633
15634
15653
15636

No.cores x
cross-sec.
mm
50 G 1,5
61 G 1,5
65 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
14 G 2,5
18 G 2,5
25 G 2,5
2x4
3G4
4G4
5G4
7G4
1G6
3G6

Outer
Cop.
approx. mm weight
kg / km
24,2
720,0
32,4
889,0
33,6
940,0
8,5
48,0
9,0
72,0
9,9
96,0
11,0
120,0
12,8
168,0
16,2
288,0
17,1
336,0
19,1
432,0
22,8
600,0
10,1
77,0
10,9
115,0
12,0
154,0
13,4
192,0
16,0
269,0
7,3
58,0
12,8
173,0

Weight
approx.
kg / km
1520,0
1850,0
1970,0
128,0
160,0
200,0
268,0
357,0
571,0
612,0
800,0
1100,0
190,0
250,0
320,0
400,0
550,0
81,0
350,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC02)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

168

16
16
16
14
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10

Part no.
15637
15638
15639
15654
15641
15642
15643
15644
15655
15645
15646
15647
15656
15648
15649
15650
15651
15652

No.cores x
cross-sec.
mm
4G6
5G6
7G6
1 G 10
3 G 10
4 G 10
5 G 10
7 G 10
1 G 16
4 G 16
5 G 16
7 G 16
1 G 25
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95

Outer
Cop.
approx. mm weight
kg / km
13,9
230,0
15,4
288,0
18,0
403,0
8,9
96,0
16,2
288,0
18,1
384,0
20,3
480,0
24,3
672,0
10,0
154,0
21,1
614,0
23,5
768,0
28,7
1075,0
11,1
240,0
34,0
960,0
37,0
1344,0
44,0
1920,0
53,0
2688,0
59,0
3648,0

Weight
approx.
kg / km
500,0
580,0
800,0
152,0
660,0
750,0
990,0
1300,0
215,0
1200,0
1500,0
1900,0
320,0
1700,0
2300,0
2500,0
4600,0
6400,0

AWG-No.
10
10
10
8
8
8
8
8
6
6
6
6
4
4
2
1
2/0
3/0

Cables for Drag Chains / PUR Cables for Drag Chains

MULTIFLEX 512-PUR

special cable for drag chains,

halogen-free, meter marking

C
Technical data

Special drag chain cables for high mechanical


stress, adapted to DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 5x cable
fixed installation 3x cable
Alternating bending cycles
approx. 10 million
Radiation resistance
up to 50x106 cJ/kg (up to 50 Mrad)

Cable structure

Bare copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl.6,
col. 4, BS 6360 cl.6 and IEC 60228 cl.6
Core insulation of special PP
Core identification black cores with
continuous white numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
selected lay-length
Special core wrapping over each layer (up to
4 mm without core wrapping over the outer
layer)
Outer sheath of special full-polyurethane
TMPU, to DIN VDE 0207-363-10-2 /
DIN EN 50363-10-2
Colour grey (RAL 7001) outer surface mat
with meter marking

Properties

Very good oil resistant


Guaranteed permanent application in
multi-shift operation under extreme high
bending stress
Adhesion-low
High resistant to mechanical strain
High property of alternating bending strength
Long life durabilities through low
friction-resistance by using the PP-insulation
High tensile strength-, abrasion- and impact
resistant at low temperature
Resistant to weather, ozone and
UV-radiation, solvents, acids and alkalis,
hydraulic liquidity and hydrolysis
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Cleanroom qualification tested with analog
type. Please note "cleanroom qualified" when
ordering.
screened analogue type:
MULTIFLEX 512-C-PUR ,
confer page 174

Application

The special cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics, for movable automated
machinery parts and multi-shift operation. Those cables are developed according to the newest state of technology improvement. These high flexible
control cables with sliding abilities guaranteed an optimum service life durabilities and also very economic by using the PP-core insulation and the
PUR-outer sheath. The PUR material is adhesion-low and cut-resistant. For applications which go beyond standard solutions (for example for composting
appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy
guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see
lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22501
22502
22503
22504
22505
22506
22507
22508
22509
22510
22511

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5
30 G 0,5
36 G 0,5

Outer
Cop.
approx. mm weight
kg / km
5,5
9,6
5,8
14,4
6,4
19,0
7,0
24,0
8,1
33,6
9,9
58,0
11,5
86,0
12,0
96,0
13,7
120,0
14,3
144,0
15,3
172,0

Weight
approx.
kg / km
38,0
46,0
59,0
68,0
88,0
131,0
197,0
260,0
282,0
315,0
374,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20

Part no.
22512
22513
22514
22515
22516
22517
22518
22519
22520
22521
22522

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
30 G 0,75
36 G 0,75

Outer
Cop.
approx. mm weight
kg / km
6,2
14,4
6,5
21,6
7,0
29,0
7,8
36,0
9,0
50,0
11,0
86,0
13,0
130,0
13,5
144,0
15,4
180,0
16,2
216,0
17,6
259,0

Weight
approx.
kg / km
47,0
58,0
69,0
85,0
118,0
183,0
270,0
290,0
374,0
420,0
498,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
Continuation

169

Cables for Drag Chains / PUR Cables for Drag Chains

MULTIFLEX 512-PUR

special cable for drag chains,

halogen-free, meter marking

Part no.
22523
22524
22525
22526
22527
22528
22529
22530
22531
22532
22533
22878
22879
22880
22534
22535
22536
22537
22538
22539
22540
22541
22542
22543
22544
22881
22882
22883

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
20 G 1
25 G 1
30 G 1
36 G 1
41 G 1
50 G 1
65 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
30 G 1,5
36 G 1,5
42 G 1,5
50 G 1,5
61 G 1,5

Outer
Cop.
approx. mm weight
kg / km
6,9
19,2
7,4
29,0
8,0
38,0
8,7
48,0
10,2
67,0
12,6
115,0
14,8
173,0
15,8
192,0
18,1
240,0
18,5
288,0
20,1
346,0
22,0
410,0
24,0
498,0
27,2
650,0
7,6
29,0
8,1
43,0
8,7
58,0
9,7
72,0
11,3
101,0
13,8
173,0
16,3
259,0
17,3
288,0
19,8
360,0
20,3
432,0
22,2
518,0
24,0
628,0
26,2
749,0
28,9
912,0

Weight
approx.
kg / km
55,0
70,0
86,0
102,0
143,0
225,0
334,0
370,0
460,0
530,0
625,0
779,0
953,0
1205,0
70,0
90,0
106,0
145,0
205,0
320,0
465,0
510,0
650,0
750,0
880,0
1209,0
1449,0
1712,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC02)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

170

18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Part no.
22545
22546
22547
22548
22549
22550
22551
22552
22553
22554
22555
22556
22557
22558
22559
22560
22561
22562
22563
22564
22565

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
20 G 2,5
25 G 2,5
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16
7 G 16

Outer
Cop.
approx. mm weight
kg / km
9,2
48,0
9,7
72,0
10,5
96,0
11,6
120,0
13,8
168,0
16,9
288,0
20,0
432,0
21,2
480,0
24,4
600,0
13,2
154,0
14,6
192,0
17,6
269,0
14,4
230,0
15,9
288,0
19,2
403,0
18,4
384,0
20,7
480,0
24,7
672,0
21,3
614,0
23,8
768,0
28,6
1075,0

Weight
approx.
kg / km
115,0
162,0
196,0
230,0
312,0
532,0
762,0
858,0
998,0
283,0
349,0
498,0
432,0
529,0
782,0
685,0
817,0
1023,0
1042,0
1292,0
1709,0

AWG-No.
14
14
14
14
14
14
14
14
14
12
12
12
10
10
10
8
8
8
6
6
6

Cables for Drag Chains / PUR Cables for Drag Chains

MULTISPEED 500-PUR safety against high bending in drag chain

systems, low torsion, halogen-free, meter marking

C
Technical data

Special drag chain cables for high mechanical


stress adapted to
DIN VDE 0285-525-2-51 /
DIN EN 50525-2-51 and
DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, fine wire conductors,


Unilay with short pitch length
Core insulation of special PP
Core identification black cores with
continuous white numbering
GN-YE conductor, 3 cores and above
Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Special-PUR outer sheath,
extruded as filler with pressure
Sheath colour black (RAL 9005)
with meter marking

Properties

Low adhesion
Halogen-free
Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced , results low weight of moving
materials
High property of alternating bending strength
High resistant to mechanical strain
Long life durabilitys due to low
friction-resistance
High tensile strength, abrasion- and impact
resistance at low temperature
Tear resistance and high stability
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
G = with green-yellow conductor
x = without green-yellow conductor (OZ)
screened analogue type:
MULTISPEED 500-C-PUR,
confer page 176

Application

For permanent application in drag chains for long distances, high and low speed of movements. These cables are installed in dry, moist and wet rooms
and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed
there, where the problems appear for the application in permanent stresses e. g. in energy drag chains, industry robotics, production lines, automatic
control systems and permanent movable machinery parts for multi-shift operation. These cables are installed everywhere, where high requirements
for the flexibility, abrasion, oxygen and chemical resistance are necessary. For applications which go beyond standard solutions we recommend for
our especially developed enquiry sheet for energy guiding systems.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24119
24120
24121
24122
24123
24124
24125
24126
24127
24128
24129
24130
24131
24132
24133
24134
24135
24136
24137

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
36 G 0,75
42 G 0,75
3G1
4G1

Outer
Cop.
approx. mm weight
kg / km
4,3
9,6
4,6
14,4
5,0
19,0
5,4
24,0
8,9
33,6
9,7
58,0
11,8
86,0
13,9
120,0
5,2
21,6
5,6
29,0
6,3
36,0
10,3
50,0
11,0
86,0
13,9
130,0
15,9
180,0
19,6
260,0
21,5
302,0
5,4
29,0
5,9
38,0

Weight
approx.
kg / km
41,0
48,0
62,0
70,0
88,0
131,0
204,0
266,0
51,0
68,0
73,0
92,0
170,0
257,0
280,0
411,0
608,0
59,0
71,0

AWG-No.
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
18
18

Part no.
24138
24139
24140
24141
24142
24143
24144
24145
24146
24147
24148
24149
24150
24151
24152
24153
24154
24155

No.cores x
cross-sec.
mm
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5

Outer
Cop.
approx. mm weight
kg / km
6,7
48,0
11,1
67,0
12,0
115,0
14,8
173,0
17,2
240,0
6,4
43,0
7,0
58,0
7,8
72,0
13,0
101,0
14,2
173,0
17,5
259,0
20,1
360,0
8,8
86,0
9,8
120,0
16,1
168,0
17,8
288,0
21,8
432,0
24,4
600,0

Weight
approx.
kg / km
84,0
111,0
200,0
286,0
370,0
81,0
102,0
121,0
164,0
293,0
450,0
631,0
173,0
220,0
290,0
504,0
719,0
940,0

AWG-No.
18
18
18
18
18
16
16
16
16
16
16
16
14
14
14
14
14
14

Dimensions and specifications may be changed without prior notice. (RC02)

171

Cables for Drag Chains / PUR Cables for Drag Chains

PUR-JZ-HF-YCP

EMC-preferred type, cable for drag chains, screened,

Technical data

Cable structure

PUR-outer sheath, meter marking

Special polyurethane control cable adapted to


DIN VDE 0285-525-1 / DIN EN 50525-1
Temperature range
flexing -20C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Bare copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl.6,
col. 4, BS 6360 cl.6 and IEC 60228 cl.6
Oil resistant PVC core insulation TI2, in
adapted to DIN VDE 0207-363-3/
DIN EN 50363-3, for better sliding abilities
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
selected lay-length
Fleece separator
Oil resistant PVC inner sheath
One layer of tinned copper wire screening1),
approx. 85% coverage
Outer sheath of special full-polyurethane
to DIN VDE 0207-363-10-2/
DIN EN 50363-10-2
Colour grey (RAL 7001)
with meter marking

Properties

Suitable for outdoor lying and resistant to


UV-radiation, oxygen, ozone and hydrolysis.
Conditionally resistant to microbes
Adhesion-low
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
1)Change-over up to construction with
Cu-screening, tinned, approx. 85% for
coverage optimisation of the useful
properties are in preparation
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
PUR-JZ-HF, confer page 167

Application

PUR-JZ-HF-YCP is a highly robust and tare and abrasion resistant cable with excellent resistance properties to mineral oils and cooling fluids, thus
making it an ideal choice for installation in most types of industrial machinery as well as in steel works and rolling mills, etc. in fact, wherever you may
need a cable to cope with especially critical situations. Easy to install, thanks to its high degree of flexibility. Its high abrasion resistance and good
flexing ability make it quick and easy to install and, with its low bending radius, ideal for use with cable trays. This screened cable is ideal for use in
data signal transmission free from interferences for measurement and control engineering technology. For applications which go beyond standard
solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially
developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection
table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22400
22401
22402
22403
22404
22405
22406
22407
22408
22409
22410
22411
22412
22413
22414
22415
22416

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
8 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
18 G 0,5
21 G 0,5
25 G 0,5
30 G 0,5
34 G 0,5
42 G 0,5
50 G 0,5
61 G 0,5

Outer
Cop.
approx. mm weight
kg / km
7,5
30,0
7,8
38,0
7,8
48,0
8,5
65,0
9,5
70,0
10,4
81,0
11,4
94,0
11,6
110,0
12,0
135,0
13,4
157,0
14,8
175,0
16,1
240,0
16,4
275,0
17,8
305,0
19,1
330,0
20,6
393,0
23,0
541,0

Weight
approx.
kg / km
90,0
104,0
123,0
131,0
172,0
195,0
230,0
250,0
280,0
321,0
380,0
445,0
509,0
560,0
780,0
960,0
1050,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Part no.
22417
22418
22419
22420
22421
22422
22423
22424
22425
22426
22427
22428
22429
22430
22431
22432
22433

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
8 G 0,75
10 G 0,75
12 G 0,75
14 G 0,75
18 G 0,75
21 G 0,75
25 G 0,75
30 G 0,75
34 G 0,75
42 G 0,75
50 G 0,75
61 G 0,75

Outer
Cop.
approx. mm weight
kg / km
7,5
39,0
7,8
49,0
8,5
60,0
9,1
70,0
10,9
95,0
11,5
104,0
13,0
110,0
13,2
141,0
13,7
163,0
15,2
211,0
16,4
274,0
18,2
322,0
18,6
414,0
20,0
473,0
21,5
583,0
23,7
626,0
25,9
763,0

Weight
approx.
kg / km
106,0
120,0
150,0
158,0
205,0
272,0
290,0
304,0
380,0
418,0
485,0
578,0
630,0
720,0
780,0
954,0
1085,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
Continuation

172

Cables for Drag Chains / PUR Cables for Drag Chains

PUR-JZ-HF-YCP

EMC-preferred type, cable for drag chains, screened,

PUR-outer sheath, meter marking

Part no.
22434
22435
22436
22437
22438
22439
22440
22441
22442
22443
22444
22445
22446
22447
22448
22449
22450
22451
22452
22453
22454
22455
22456
22457
22458
22459
22460
22461
22462
22463
22464
22465
22466
22467
22468
22469

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
8G1
10 G 1
12 G 1
14 G 1
18 G 1
21 G 1
25 G 1
32 G 1
34 G 1
41 G 1
42 G 1
50 G 1
65 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
14 G 1,5
18 G 1,5
21 G 1,5
25 G 1,5
30 G 1,5
34 G 1,5
42 G 1,5
50 G 1,5
61 G 1,5
65 G 1,5

Outer
Cop.
approx. mm weight
kg / km
8,5
50,0
8,8
60,0
9,4
73,0
10,7
81,0
12,1
114,0
13,2
130,0
14,6
178,0
14,8
186,0
15,6
231,0
17,0
254,0
19,0
328,0
20,9
378,0
22,6
450,0
23,3
478,0
25,1
576,0
25,3
590,0
27,6
702,0
30,7
913,0
9,0
64,0
9,4
84,0
10,6
99,0
11,4
120,0
13,3
148,0
14,5
191,0
15,9
240,0
16,1
274,0
16,7
340,0
18,4
395,0
20,6
461,0
22,8
533,0
23,5
608,0
26,1
702,0
27,8
867,0
30,3
1033,0
32,7
1233,0
33,5
1315,0

Weight
approx.
kg / km
116,0
135,0
178,0
188,0
235,0
270,0
340,0
358,0
415,0
500,0
525,0
678,0
777,0
825,0
980,0
998,0
1160,0
1670,0
141,0
164,0
220,0
233,0
323,0
369,0
461,0
481,0
561,0
672,0
780,0
927,0
1030,0
1180,0
1458,0
1857,0
2250,0
2401,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Part no.
22470
22471
22472
22473
22474
22475
22476
22477
22478
22479
22480
22481
22482
22483
22484
22485
22486
22487
22488
22489
22490
22491
22492
22493
22494

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
14 G 2,5
18 G 2,5
25 G 2,5
2G4
3G4
4G4
5G4
7G4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16
7 G 16

Outer
Cop.
approx. mm weight
kg / km
10,9
96,0
11,4
150,0
12,2
159,0
13,5
195,0
16,0
240,0
19,4
390,0
20,4
480,0
23,0
620,0
27,7
821,0
13,1
135,0
13,7
178,0
15,6
222,0
16,7
328,0
19,7
360,0
16,0
250,0
17,2
305,0
19,3
441,0
21,6
505,0
20,4
370,0
23,0
485,0
25,3
610,0
28,0
820,0
26,2
840,0
28,6
1050,0
31,5
1510,0

Weight
approx.
kg / km
185,0
278,0
370,0
412,0
470,0
738,0
870,0
1100,0
1512,0
235,0
350,0
460,0
550,0
700,0
525,0
700,0
800,0
1100,0
855,0
1140,0
1310,0
1630,0
1391,0
1810,0
2166,0

AWG-No.
14
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6

Dimensions and specifications may be changed without prior notice. (RC02)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

173

Cables for Drag Chains / PUR Cables for Drag Chains

MULTIFLEX 512-C-PUR

special cable for drag chains,

halogen-free, screened, EMC-preferred type, meter marking

Technical data

Special drag chain cables for extreme


mechanical stress in accordance to
DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage
3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Test of alternating bending cycles
approx. 10 million
Radiation resistance
up to 50x106 cJ/kg (up to 50 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl.6,
col. 4, BS 6360 cl.6 and IEC 60228 cl.6
Core insulation special PP
Core identification black cores with
continuous white numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
selected lay-length
Special core wrapping over each layers and
an additional fleece over outer layer
TPE-inner sheath, halogen-free
Wrapping with special tapes
Tinned copper braided screening ,
approx. 85% coverage
Special core wrapping of fleece (up to 4 mm
without core wrapping over the outer layer
Outer sheath of special full-polyurethane
TMPU, to DIN VDE 0207-363-10-2 /
DIN EN 50363-10-2
Sheath colour grey, (RAL 7001), with a
matte surface
with meter marking

Properties

Very good oil resistant


Guaranteed permanent application in
multi-shift operation under extreme high
bending stress
Adhesion-low
High resistant to mechanical strain
High property of alternating bending strength
Long life durabilities through low
friction-resistance by using the PP insulation
High tensile strength-, abrasion- and impact
resistant at low temperature
Resistant to weather, ozone and UV-radiation,
solvents, acids and alkalis, hydraulic liquidity
and hydrolysis
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Please note the cleanroom qualification when
ordering.
For more information see introduction
unscreened analogue type:
MULTIFLEX 512-PUR , confer page 169

Application

The special screened cables for drag chains are mainly applied for impulse transmission to prevent external interference effects and used for permanent
flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts and multi-shift operation. Those cables
are developed according to the newest state of technology improvement. These high flexible control cables with sliding abilities guaranteed an optimum
service life durabilities and also very economic by using the PP-core insulation and the PUR-outer sheath which is adhesive-free and cut-resistant.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22571
22572
22573
22574
22575
22576

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5

Outer
Cop.
approx. mm weight
kg / km
8,3
30,0
8,5
38,0
9,0
50,0
9,7
65,0
11,1
70,0
12,7
100,0

Weight
approx.
kg / km
90,0
105,0
124,0
132,0
175,0
250,0

AWG-No.
20
20
20
20
20
20

Part no.
22577
22578
22579
22580
22581

No.cores x
cross-sec.
mm
18 G 0,5
20 G 0,5
25 G 0,5
30 G 0,5
36 G 0,5

Outer
Cop.
approx. mm weight
kg / km
14,7
157,0
15,4
167,0
17,1
240,0
17,9
273,0
19,2
306,0

Weight
approx.
kg / km
325,0
350,0
450,0
510,0
580,0

AWG-No.
20
20
20
20
20
Continuation

174

Cables for Drag Chains / PUR Cables for Drag Chains

MULTIFLEX 512-C-PUR

special cable for drag chains,

halogen-free, screened, EMC-preferred type, meter marking

Part no.
22582
22583
22584
22585
22586
22587
22588
22589
22590
22591
22592
22593
22594
22595
22596
22597
22598
22599
22600
22601
22602
22603
22884
22885
22886
22604
22605
22606
22607
22608

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
30 G 0,75
36 G 0,75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
20 G 1
25 G 1
30 G 1
36 G 1
41 G 1
50 G 1
65 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5

Outer
Cop.
approx. mm weight
kg / km
8,8
39,0
9,3
49,0
9,7
60,0
10,5
70,0
11,9
95,0
14,2
140,0
16,3
220,0
16,9
249,0
19,2
313,0
19,7
470,0
21,2
500,0
9,7
50,0
10,0
60,0
10,8
73,0
11,7
81,0
13,4
114,0
16,0
186,0
18,5
254,0
19,4
322,0
21,7
377,0
22,5
429,0
24,3
516,0
26,1
610,0
28,4
690,0
32,2
852,0
10,2
64,0
11,0
84,0
11,6
99,0
12,6
129,0
14,5
148,0

Weight
approx.
kg / km
110,0
120,0
148,0
160,0
205,0
308,0
420,0
450,0
579,0
630,0
745,0
120,0
135,0
173,0
187,0
240,0
360,0
498,0
568,0
670,0
774,0
895,0
1032,0
1160,0
1660,0
145,0
168,0
217,0
235,0
325,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16

Part no.
22609
22610
22611
22612
22613
22887
22888
22889
22614
22615
22616
22617
22618
22619
22620
22621
22622
22623
22624
22625
22626
22627
22628
22629
22630
22631
22632
22633
22634

No.cores x
cross-sec.
mm
12 G 1,5
18 G 1,5
25 G 1,5
30 G 1,5
36 G 1,5
42 G 1,5
50 G 1,5
61 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
20 G 2,5
25 G 2,5
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16
7 G 16

Outer
Cop.
approx. mm weight
kg / km
17,4
279,0
19,9
393,0
23,7
584,0
24,6
607,0
26,4
702,0
28,4
829,0
31,2
1025,0
34,2
1190,0
11,9
104,0
12,6
140,0
13,6
164,0
14,7
190,0
17,4
236,0
20,9
390,0
24,2
607,0
25,6
661,0
29,1
796,0
16,8
222,0
18,4
328,0
21,6
360,0
18,1
305,0
19,6
441,0
23,2
505,0
22,5
485,0
24,7
610,0
29,3
820,0
25,7
840,0
28,2
1050,0
33,6
1510,0

Weight
approx.
kg / km
481,0
675,0
927,0
1025,0
1210,0
1441,0
1709,0
2025,0
198,0
284,0
378,0
423,0
486,0
756,0
1127,0
1210,0
1530,0
448,0
533,0
678,0
636,0
772,0
1028,0
1052,0
1096,0
1530,0
1386,0
1759,0
2087,0

AWG-No.
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14
12
12
12
10
10
10
8
8
8
6
6
6

Dimensions and specifications may be changed without prior notice. (RC02)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

175

Cables for Drag Chains / PUR Cables for Drag Chains

MULTISPEED 500-C-PUR

safety against high bending in drag

chain systems, low torsion, halogen-free, EMC-preferred type, halogen-free, meter marking

Technical data

Special drag chain cables for high mechanical


stress adapted to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51 and
DIN VDE 0285-525-2-21/DIN EN
50525-2-21
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Coupling resistant
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, fine wire conductors,


Unilay with short pitch length
Core insulation of special PP
Core identification black cores with
continuous white numbering
GN-YE conductor, 3 cores and above
Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Special-TPE inner sheath, extruded as filler
with pressure, grey RAL 7001
Tinned copper braided screen,
coverage 85% max., with optimal pitch
Fleece separator, ensure good dismantling
ability
Outer sheath of special PUR
Sheath colour black (RAL 9005)
with meter marking

Properties

Low adhesion
High property of alternating bending strength
High resistant to mechanical strain
Long life durabilitys due to low
friction-resistance
High tensile strength, abrasion- and impact
resistance at low temperature
Tear resistance
High stability and oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced , results low weight of moving
materials
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
G = with green-yellow conductor
x = without green-yellow conductor (OZ)
unscreened analogue type:
MULTISPEED 500-PUR, confer page 171

Application

For permanent application in drag chains for long distances, high and low speed of movements. These cables are installed in dry, moist and wet rooms
and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed
there, where the problems appear for the application in permanent stresses e. g. in energy drag chains. These cables are installed everywhere, where
high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary. These screened cables are particularly suitable for the
interference-free transmission in instrumentation and control engineering applications. For applications which go beyond standard solutions we
recommend for our especially developed enquiry sheet for energy guiding systems.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24156
24157
24158
24159
24160
24161
24162
24163
24164
24165
24166
24167
24168
24169
24170
24171
24172

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75

Outer
Cop.
approx. mm weight
kg / km
6,4
30,0
6,7
36,0
7,2
42,0
7,6
48,0
11,4
64,0
11,4
80,0
12,4
105,0
14,7
137,0
17,1
210,0
6,8
40,0
7,3
48,0
7,8
55,0
8,3
66,0
12,7
85,0
13,7
135,0
17,1
190,0
19,5
275,0

Weight
approx.
kg / km
90,0
104,0
118,0
148,0
184,0
219,0
276,0
378,0
547,0
100,0
117,0
143,0
167,0
229,0
319,0
492,0
659,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC02)

176

20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19

Part no.
24173
24174
24175
24176
24177
24178
24179
24180
24181
24182
24183
24184
24185
24186
24187
24188
24189
24190

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5

Outer
Cop.
approx. mm weight
kg / km
7,1
50,0
7,6
59,0
8,1
70,0
8,9
84,0
13,6
106,0
14,6
174,0
18,4
240,0
21,0
332,0
8,4
75,0
9,1
90,0
10,2
108,0
15,7
157,0
17,4
240,0
21,3
355,0
24,3
448,0
11,2
134,0
12,2
175,0
19,7
229,0

Weight
approx.
kg / km
120,0
140,0
167,0
201,0
256,0
417,0
557,0
766,0
170,0
204,0
236,0
309,0
509,0
718,0
944,0
280,0
346,0
410,0

AWG-No.
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
14
14
14

Cables for Drag Chains / TPE Cables for Drag Chains

MULTISPEED 500-TPE

high flexible, safety against high

bending in drag chain systems, low torsion, halogen-free, meter marking

C
Technical data

Special drag chain cables for high


mechanical stress adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 5x cable
fixed installation 3x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Tinned copper, fine wire conductors, Unilay


with short pitch length
Core insulation of special PP
Core identification black cores with
continuous white numbering
GN-YE conductor, 3 cores and above
Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Outer sheath of special TPE-O
extruded as filler with pressure
Sheath colour ocean blue (RAL 5020)
with meter marking
TPE: The selected tinned copper wire
conductor permits the installation in
aggressive environments as well as hydrogen
sulfide, ammonia and sulfur dioxide

Properties

Microbe-resistance - TPE
Halogen-free
Low adhesion
High property of alternating bending strength
High resistant to mechanical strain
Long life durabilitys due to low
friction-resistance
High tensile strength, abrasion- and impact
resistance at low temperature
Use in multi-shift operations under extremely
high continuous bending loads
Abrasion resistance
Tear resistance
High stability
Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced , results low weight of moving
materials
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
Cleanroom qualification tested with analog
type. Please note "cleanroom qualified" when
ordering.
screened analogue type:
MULTISPEED 500-C-TPE,
confer page 179

Application

For permanent application in drag chains for long distances, high and low speed of movements. These cables are installed in dry, moist and wet rooms
and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed
there, where the problems appear for the application in permanent stresses e. g. in energy drag chains, industry robotics, production lines, automatic
control systems and permanent movable machinery parts for multi-shift operation. For applications which go beyond standard solutions we recommend
for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical
details see selection table for drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24191
24192
24193
24194
24195
24196
24197
24198

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5

Outer
Cop.
approx. mm weight
kg / km
4,7
9,6
5,0
14,4
5,4
19,0
5,8
24,0
8,9
33,6
9,7
58,0
11,8
86,0
13,9
120,0

Weight
approx.
kg / km
42,0
49,0
63,0
70,0
90,0
134,0
209,0
270,0

AWG-No.
20
20
20
20
20
20
20
20

Part no.
24199
24200
24201
24202
24203
24204
24205
24206
24207
24208

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
36 G 0,75
42 G 0,75

Outer
Cop.
approx. mm weight
kg / km
5,0
14,4
5,2
21,6
6,0
29,0
6,5
36,0
10,3
50,0
11,0
86,0
13,9
130,0
15,9
180,0
19,6
260,0
21,5
302,0

Weight
approx.
kg / km
47,0
55,0
70,0
74,0
95,0
174,0
261,0
290,0
419,0
614,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
Continuation

177

Cables for Drag Chains / TPE Cables for Drag Chains

MULTISPEED 500-TPE

high flexible, safety against high

bending in drag chain systems, low torsion, halogen-free, meter marking


Part no.
24209
24210
24211
24212
24213
24214
24215
24216
24043
24217
24218
24219
24220
24221
24222
24223

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
41 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5

Outer
Cop.
approx. mm weight
kg / km
5,2
19,2
5,8
29,0
6,3
38,0
6,9
48,0
11,1
67,0
12,0
115,0
14,8
173,0
17,2
240,0
22,0
394,0
6,6
43,0
7,2
58,0
7,8
72,0
13,0
101,0
14,2
173,0
17,5
259,0
20,1
360,0

Weight
approx.
kg / km
50,0
60,0
74,0
86,0
114,0
210,0
291,0
380,0
510,0
84,0
108,0
126,0
169,0
299,0
460,0
640,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC02)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

178

18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16

Part no.
24224
24225
24226
24227
24228
24229
24230
24231
24232
24233
24234
24235

No.cores x
cross-sec.
mm
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
4G4
4G6
5G6
4 G 10
4 G 16
4 G 35

Outer
Cop.
approx. mm weight
kg / km
8,8
96,0
9,8
120,0
16,1
168,0
17,8
288,0
21,8
432,0
24,4
600,0
10,3
154,0
11,9
231,0
13,4
289,0
14,7
387,0
20,0
517,0
24,9
1344,0

Weight
approx.
kg / km
179,0
230,0
294,0
510,0
722,0
950,0
197,0
320,0
394,0
520,0
784,0
1711,0

AWG-No.
14
14
14
14
14
14
12
10
10
8
6
2

Cables for Drag Chains / TPE Cables for Drag Chains

MULTISPEED 500-C-TPE

safety against high bending in

drag chain systems, low torsion, halogen-free, EMC-preferred type, meter marking

C
Technical data

Special drag chain cables for high


mechanical stress adapted to
DIN VDE 0285-525-2-51 /
DIN EN 50525-2-51
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 5x cable
fixed installation 3x cable
Coupling resistance
max. 250 Ohm x km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Tinned copper, fine wire conductors,


Unilay with short pitch length
Core insulation of special PP
Core identification black cores with
continuous white numbering
GN-YE conductor, 3 cores and above
Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Inner sheath of special-TPE , extruded as filler
with pressure, natural colour
Screen of Cu braid tinned,
coverage 85% max., with optimal pitch
Fleece separator, ensure good dismantling
ability
Outer sheath of special-TPE-O
extruded as filler with pressure
Sheath colour ocean blue (RAL 5020)
with meter marking
TPE: The selected tinned copper wire
conductor permits the installation in
aggressive environments as well as hydrogen
sulfide, ammonia and sulfur dioxide

Properties

Microbe-resistance - TPE
High property of alternating bending strength
Long life durabilitys due to low
friction-resistance
High tensile strength, abrasion- and impact
resistance at low temperature
Low adhesion, oil resistence
Tear resistance
Better chemical resistance
UV and ozone resistance
Reduced , results low weight of moving
materials
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
G = with green-yellow conductor
x = without green-yellow conductor (OZ)
Please note the cleanroom qualification when
ordering.
For more information, see introduction
unscreened analogue type:
MULTISPEED 500-TPE, confer page 177

Application

For permanent application in drag chains for long distances, high and low speed of movements. These cables are installed in dry, moist and wet rooms
and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed
there, where the problems appear for the application in permanent stresses e. g. in energy drag chains. These cables are installed everywhere, where
high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24236
24237
24238
24239
24240
24241
24242
24243
24244
24245
24246
24247
24248
24249
24250
24251
24252
24253
24254

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
10 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
2x1
3G1

Outer
Cop.
approx. mm weight
kg / km
6,5
30,0
6,7
36,0
7,2
42,0
7,6
48,0
11,4
64,0
11,4
80,0
12,4
105,0
14,7
137,0
17,1
320,0
7,0
40,0
7,3
48,0
7,8
55,0
8,3
66,0
12,7
85,0
13,7
135,0
17,1
190,0
19,5
275,0
7,3
50,0
7,6
59,0

Weight
approx.
kg / km
85,0
99,0
107,0
140,0
176,0
204,0
261,0
360,0
530,0
97,0
110,0
139,0
160,0
219,0
307,0
490,0
640,0
115,0
131,0

AWG-No.
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18

Part no.
24255
24256
24257
24258
24259
24260
24261
24262
24263
24264
24265
24266
24267
24268
24269
24270
24271
24272

No.cores x
cross-sec.
mm
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
4G4

Outer
Cop.
approx. mm weight
kg / km
8,1
70,0
8,9
84,0
13,6
106,0
14,8
174,0
18,4
240,0
21,0
332,0
8,4
75,0
9,2
90,0
10,2
108,0
15,7
157,0
17,4
240,0
21,3
355,0
24,3
448,0
11,2
134,0
12,2
175,0
19,5
229,0
21,7
390,0
13,6
194,0

Weight
approx.
kg / km
160,0
195,0
247,0
411,0
547,0
754,0
160,0
194,0
220,0
294,0
490,0
704,0
930,0
260,0
330,0
406,0
990,0
355,0

AWG-No.
18
18
18
18
18
18
16
16
16
16
16
16
16
14
14
14
14
12

Dimensions and specifications may be changed without prior notice. (RC02)

179

BIO-OIL & MICROBE-RESISTANT CABLES


DRAG CHAIN CABLES

Cables for Drag Chains / Bio-Oil and microbial resistant Cables for Drag Chains

BIOFLEX-500-JZ-HF

Bio-fuel resistant, abrasion resistant, recyclable

environment friendly, bio-oil resistant , cable for drag chains, meter marking
1)

C
Technical data

Bio-oil resistant, abrasion resistant special


high flexible control cable adapted to
DIN VDE 0285-525-1/DIN EN 50525-1
Temperature range
flexing -20C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl.6,
BS 6360 cl.6 and IEC 60228 cl.6
Core insulation of special polymer with
improved sliding ability
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal selected
lay-length
Wrapping with fleece
Outer sheath of special polymer compound
Sheath colour dark green
with meter marking

Properties

Resistant to
Bio-fuel (diesel and petrol), highly resistant
to biologically decomposable oils, Oxygene,
Ozone, Hydrolysis and Microbes
Low adhesion

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
BIOFLEX-500-JZ-HF-C, confer page 182

Application

HELUKABEL BIOFLEX-500-JZ-HF is an extremely robust and high flexible control cable with high abrasion and tear resistant properties. Due to its
high resistance to Bio-fuel, Bio-oil and coolant emulsions. It is especially suited for use in the machine, tool making and plant industries as well as in
the steel industry for difficult and problem areas. Suitable in combination with cable trays in dry, moist and wet rooms and outdoor installation. The
high flexibility of this cable type makes it quick and easy to install. Suitable for outdoor lying. 1) For the critical applications we advise for consultation.
For applications which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems. Before
installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
25761
25762
25763
25764
25765
25766
25767
25768
25769
25770
25771
25772
25773
25774
25775
25776
25777
25778
25779
25780
25781
25782
25783
25784
25785
25786
25787
25788
25789
25790
25791
25792
25793
25794
25795

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
10 G 0,75
12 G 0,75
14 G 0,75
18 G 0,75
25 G 0,75
2x1
3G1
4G1
5G1
7G1
10 G 1
12 G 1
14 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5

Outer
Cop.
approx. mm weight
kg / km
5,4
9,6
5,9
14,4
6,3
19,1
6,9
24,0
7,8
33,6
9,6
48,0
10,3
58,0
10,3
67,0
11,5
86,4
13,6
120,0
5,9
14,4
6,2
21,6
6,7
29,0
7,3
36,0
8,7
50,0
10,5
72,0
11,0
86,0
11,4
101,0
12,6
130,0
15,2
180,0
6,6
19,0
7,0
29,0
7,6
38,5
8,2
48,0
9,6
67,0
11,6
96,0
12,0
115,0
13,0
134,0
14,5
173,0
17,6
240,0
7,1
29,0
7,5
43,0
8,2
58,0
9,0
72,0
10,8
101,0

Weight
approx.
kg / km
45,0
56,0
69,0
92,0
126,0
158,0
176,0
212,0
283,0
330,0
57,0
72,0
97,0
119,0
165,0
214,0
247,0
283,0
356,0
698,0
64,0
83,0
113,0
137,0
191,0
251,0
294,0
337,0
420,0
600,0
90,0
117,0
147,0
181,0
274,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16

Part no.
25796
25797
25798
25799
25800
25801
25802
25803
25804
25805
25806
25807
25808
25809
25810
25811
25812
25813
25814
25815
25816
25817
25819
25820
25821
25822
25823
25824
25825

No.cores x
cross-sec.
mm
10 G 1,5
12 G 1,5
14 G 1,5
18 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
14 G 2,5
18 G 2,5
25 G 2,5
2x4
3G4
4G4
5G4
3G6
4G6
5G6
3 G 10
5 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95

Outer
Cop.
approx. mm weight
kg / km
13,4
144,0
13,4
173,0
14,3
202,0
16,0
259,0
19,5
360,0
8,6
48,0
9,3
72,0
10,3
96,0
11,5
120,0
13,4
168,0
17,0
288,0
18,5
336,0
20,0
432,0
29,6
600,0
10,4
77,0
11,2
115,0
12,5
154,0
13,8
192,0
13,0
173,0
14,7
230,0
16,0
288,0
17,4
288,0
21,3
480,0
23,2
614,0
34,0
960,0
37,0
1344,0
44,0
1920,0
53,0
2688,0
59,0
3648,0

Weight
approx.
kg / km
344,0
391,0
457,0
589,0
801,0
128,0
160,0
200,0
268,0
357,0
571,0
612,0
800,0
1100,0
190,0
250,0
320,0
400,0
350,0
500,0
580,0
660,0
990,0
1200,0
1700,0
2300,0
2500,0
4600,0
6400,0

AWG-No.
16
16
16
16
16
14
14
14
14
14
14
14
14
14
12
12
12
12
10
10
10
8
8
6
4
2
1
2/0
3/0

Dimensions and specifications may be changed without prior notice. (RC03)

181

Cables for Drag Chains / Bio-Oil and microbial resistant Cables for Drag Chains

BIOFLEX-500-JZ-HF-C Biofuel-resistant, abrasion-resistant, recyclable,


environmentally friendly, drag-chain cable, bio-oil resistant 1), meter marking

Technical data

Bio-oil resistant, abrasion resistant special


high flexible control cable adapted to
DIN VDE 0285-525-1 / DIN EN 50525-1
Temperature range
flexing -20C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 15x cable
fixed installation 4x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl.6,
BS 6360 cl.6 and IEC 60228 cl.6
Core insulation of special polymer with
improved sliding ability
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal selected
lay-length
Wrapping with fleece
Special inner sheath
Copper braided screening
approx. 85% coverage
Wrapping with fleece guarantees a good
dismantling
Outer sheath of special polymer compound
Sheath colour dark green
with meter marking

Properties

Resistant to
Bio-fuel (diesel and petrol), highly resistant
to biologically decomposable oils, Oxygene,
Ozone, Hydrolysis and Microbes
Low adhesion

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unsreened analogue type:
BIOFLEX-500-JZ-HF, confer page 181

Application

HELUKABEL BIOFLEX-500-JZ-HF-C is an extremely robust and high flexible control cable with high abrasion and tear resistant properties. Due to
its high resistance to Bio-fuel, Bio-oil and coolant emulsions. It is especially suited for use in the machine, tool making and plant industries as well as
in the steel industry for difficult and problem areas. Suitable in combination with cable trays in dry, moist and wet rooms and outdoor installation. The
high flexibility of this cable type makes it quick and easy to install. Suitable for outdoor lying. These screened cables are particularly suitable for the
interference-free transmission in instrumentation and control engineering applications (electromagnetic compatibillity). For the critical applications
we advise for consultation. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with
extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in
cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
25826
25827
25828
25829
25830
25831
25832
25833
25834
25835
25836
25837
25838
25839
25840
25841
25842
25843
25844
25845
25846
25847
25848

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
10 G 0,75
12 G 0,75
14 G 0,75
18 G 0,75
25 G 0,75
2x1
3G1
4G1

Outer
Cop.
approx. mm weight
kg / km
7,5
47,0
7,8
52,0
8,2
55,0
9,9
65,0
10,0
84,0
11,3
115,0
12,5
117,0
13,2
148,0
14,5
157,0
16,8
227,0
8,3
53,0
8,5
62,0
9,5
77,0
10,8
86,0
11,5
107,0
13,1
148,0
14,0
156,0
15,3
214,0
17,3
235,0
18,7
313,0
10,0
60,0
10,2
70,0
11,0
86,0

Weight
approx.
kg / km
90,0
104,0
123,0
131,0
172,0
230,0
250,0
280,0
321,0
445,0
106,0
120,0
150,0
158,0
205,0
290,0
304,0
380,0
418,0
578,0
116,0
135,0
178,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
18
18
18

Part no.
25849
25850
25851
25852
25853
25854
25855
25856
25857
25858
25859
25860
25861
25862
25863
25864
25865
25866
25867
25868
25869
25870
25871

No.cores x
cross-sec.
mm
5G1
7G1
10 G 1
12 G 1
14 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
14 G 1,5
18 G 1,5
21 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5

Outer
Cop.
approx. mm weight
kg / km
11,8
99,0
12,7
125,0
14,6
178,0
15,5
186,0
16,7
250,0
18,0
280,0
21,0
378,0
10,5
79,0
10,8
94,0
11,5
113,0
12,5
129,0
13,2
170,0
14,4
226,0
14,9
258,0
16,2
280,0
18,1
340,0
20,3
395,0
21,7
461,0
23,1
533,0
11,8
96,0
13,0
150,0
14,0
174,0
15,1
200,0

Weight
approx.
kg / km
188,0
235,0
340,0
358,0
415,0
500,0
678,0
141,0
164,0
220,0
233,0
323,0
369,0
461,0
481,0
561,0
672,0
780,0
927,0
185,0
278,0
370,0
412,0

AWG-No.
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
Continuation

182

Cables for Drag Chains / Bio-Oil and microbial resistant Cables for Drag Chains

BIOFLEX-500-JZ-HF-C Biofuel-resistant, abrasion-resistant, recyclable,

environmentally friendly, drag-chain cable, bio-oil resistant 1), meter marking


Part no.
25872
25873
25874
25875
25876
25877
25878
25879
25880

No.cores x
cross-sec.
mm
7 G 2,5
12 G 2,5
14 G 2,5
18 G 2,5
25 G 2,5
2x4
3G4
4G4
5G4

Outer
Cop.
approx. mm weight
kg / km
16,2
240,0
21,0
410,0
23,4
480,0
25,7
620,0
31,0
821,0
13,4
135,0
15,8
178,0
17,3
222,0
19,0
328,0

Weight
approx.
kg / km
470,0
738,0
870,0
1100,0
1512,0
235,0
350,0
460,0
550,0

AWG-No.
14
14
14
14
14
12
12
12
12

Part no.
25881
25882
25883
25884
25885
25886
25887

No.cores x
cross-sec.
mm
3G6
4G6
5G6
3 G 10
4 G 10
5 G 10
4 G 16

Outer
Cop.
approx. mm weight
kg / km
19,5
250,0
21,0
305,0
23,0
441,0
18,8
370,0
25,0
485,0
26,4
610,0
28,0
840,0

Weight
approx.
kg / km
525,0
700,0
800,0
855,0
1140,0
1310,0
1391,0

AWG-No.
10
10
10
8
8
8
6

Dimensions and specifications may be changed without prior notice. (RC03)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

183

Cables for Drag Chains / microbial resistant Cables for Drag Chains

KOMPOSPEED JZ-HF-500

halogen-free, microbes resistant,

cable for drag chains, meter marking

Technical data

Microbes resistant, halogen-free special


control cable adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -30C to +90C
fixed installation -40C to +100C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Isulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Tinned copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl.6,
BS 6360 cl.6 and IEC 60228 cl.6
Core insulation of special thermoplastic
polymer with improved sliding ability
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal selected
lay-length
Wrapping with fleece over the stranded layers
Outer sheath of special
thermoplastic polymer
Sheath colour black (RAL 9005)
with meter marking

Properties

Resistant to
UV-radiation
Oxygene
Ozone
Microbes
Hydrofluoric acid
Hydrochloric acid
and diluted sulfuric acid
Low adhesion
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

HELUKABEL KOMPOSPEED JZ-HF-500 control cable is significant due to its resistance against microbes. This cable is specially installed in rubbish,
sewage-treatment plants, composting works, animal stalls and greenhouses. Suitable for installation for flexible use for medium mechanical, stresses
with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside. The high flexibility of this cable type
makes it quick and easy to install. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors
with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation
in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
26307
26308
26309
26310
26311
26312
26313
26314
26315
26316
26317
26318
26319
26320
26321
26322
26323
26324
26325
26326
26327
26328
26329
26330

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1

Outer
Cop.
approx. mm weight
kg / km
5,0
9,6
5,3
14,4
5,7
19,1
6,4
24,0
7,5
33,6
9,2
58,0
11,1
86,4
13,4
120,0
5,4
14,4
5,7
21,6
6,4
29,0
7,0
36,0
8,3
50,0
10,2
86,0
12,1
130,0
14,9
180,0
5,7
19,2
6,0
29,0
6,8
38,5
7,4
48,0
8,8
67,0
10,8
115,0
13,0
173,0
15,8
240,0

Weight
approx.
kg / km
42,0
51,0
62,0
88,0
119,0
166,0
273,0
330,0
53,0
70,0
92,0
116,0
159,0
241,0
346,0
681,0
60,0
79,0
107,0
127,0
181,0
284,0
397,0
491,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC03)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

184

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18

Part no.
26331
26332
26333
26334
26335
26336
26337
26338
26339
26340
26341
26342
26343
26344
26345
26346

No.cores x
cross-sec.
mm
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5

Outer
Cop.
approx. mm weight
kg / km
6,4
29,0
6,8
43,0
7,4
58,0
8,3
72,0
9,9
101,0
12,1
173,0
14,5
259,0
17,8
360,0
7,7
48,0
8,4
72,0
9,1
96,0
10,2
120,0
12,2
168,0
15,2
288,0
18,1
432,0
22,5
600,0

Weight
approx.
kg / km
88,0
104,0
137,0
171,0
264,0
381,0
579,0
789,0
118,0
172,0
197,0
258,0
347,0
561,0
791,0
1090,0

AWG-No.
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14

Cables for Drag Chains / microbial resistant Cables for Drag Chains

KOMPOSPEED JZ-HF-500-C halogen-free, microbes resistant,

Cu-screened, EMC-preferred type, cable for drag chains, meter marking

C
Technical data

Screened microbes resistant, halogen-free


special control cable in adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Temperature range
flexing -30C to +90C
fixed installation -40C to +100C
Nominal voltage U0/U 300/500 V
Test voltage
core/core 4000 V
core/screen 2000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Tinned copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl.6,
BS 6360 cl.6 and IEC 60228 cl.6
Core insulation of Special thermoplastic
polymer with improved sliding ability
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal selected
lay-length
Wrapping with fleece
Inner-sheath with special thermoplastic
polymer
Screen of tinned copper braid,
coverage approx. 85%
Wrapping of fleece guarantees a good
dismantling
Outer sheath of special
thermoplastic polymer
Sheath colour black (RAL 9005)
with meter marking

Properties

Resistant to
UV-radiation
Oxygene
Ozone
Microbes
Hydrofluoric acid
Hydrochloric acid
and diluted sulfuric acid
Low adhesion
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

HELUKABEL KOMPOSPEED JZ-HF-500-C control cable is significant due to its resistance against microbes. This cable is specially installed in rubbish,
sewage-treatment plants, composting works, animal stalls and greenhouses. The inner sheaths of those cables raise the mechanical stress. For medium
mechanical, stresses with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside. This screened
cable is ideal for use in data signal transmission free from interferences for measurement and control engineering technology. For applications which
go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions.
Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
26347
26348
26349
26350
26351
26352
26353
26354
26355
26356
26357
26358
26359
26360
26361
26362
26363
26364
26365
26366

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
6 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
2x1
3G1
4G1

Outer
Cop.
approx. mm weight
kg / km
6,9
47,0
7,2
52,0
7,8
55,0
8,3
65,0
9,1
70,0
9,6
84,0
11,3
117,0
13,5
157,0
15,8
227,0
7,3
53,0
7,8
62,0
8,3
77,0
9,1
86,0
10,2
107,0
12,6
156,0
14,5
235,0
17,3
313,0
7,8
60,0
8,1
70,0
8,7
86,0

Weight
approx.
kg / km
90,0
101,0
119,0
121,0
144,0
169,0
250,0
321,0
445,0
106,0
116,0
140,0
148,0
198,0
294,0
391,0
562,0
110,0
131,0
171,0

AWG-No.
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18

Part no.
26367
26368
26369
26370
26371
26372
26373
26374
26375
26376
26377
26378
26379
26380
26381
26382
26383
26384
26385

No.cores x
cross-sec.
mm
5G1
7G1
12 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5

Outer
Cop.
approx. mm weight
kg / km
9,5
99,0
10,9
125,0
13,1
186,0
15,4
280,0
18,6
378,0
8,3
79,0
8,7
94,0
9,5
113,0
10,2
129,0
12,2
170,0
14,5
280,0
16,9
395,0
20,6
533,0
9,8
96,0
10,5
150,0
11,2
174,0
12,6
200,0
14,8
240,0
18,0
410,0

Weight
approx.
kg / km
179,0
229,0
348,0
498,0
669,0
141,0
162,0
210,0
233,0
317,0
471,0
664,0
914,0
182,0
264,0
350,0
394,0
450,0
712,0

AWG-No.
18
18
18
18
18
16
16
16
16
16
16
16
16
14
14
14
14
14
14

Dimensions and specifications may be changed without prior notice. (RC03)

185

DATA DRAG CHAIN CABLES

Cables for Drag Chains / Data-Cables for Drag Chains

SUPERTRONIC-PVC

special cable for drag chains, meter marking

C
Technical data

Special PVC cable for drag chains, adapted to


DIN VDE 0285-525-1 / DIN EN 50525-1
Very high flexible due to special construction
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage 350 V
Test voltage 1500 V
Breakdown voltage min. 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 5x cable
fixed installation 3x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, extra fine wire conductors, to


DIN VDE 0295 cl.6
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Cores colour coded to DIN 47100, see
Technical Informations
Cores stranded in layers with optimal selected
lay-length
Core wrapping with textile tape
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Colour grey (RAL 7001)
with meter marking

Properties

Extensively oil resistant


Chemical Resistance - see table Technical
Informations
Adhesion-low
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

The ideal cable for use in cable trays. This high flexible cable is ideal for all areas requiring a high and fast flexing cable including the machine industries,
robotics and all areas of highly mobile machine parts. The long working life offers a secure performance as well as economy. For applications which
go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions.
Further technical details see selection table for drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
49550
49551
49552
49553
49554
49555
49556
49557
49558
49559
49560
49561
49562
49563
49564
49565
49566

No.cores x
cross-sec.
mm
2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
7 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
18 x 0,14
24 x 0,14
25 x 0,14
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
10 x 0,25

Outer
Cop.
approx. mm weight
kg / km
3,5
2,8
3,7
4,1
3,9
5,6
4,2
7,0
4,8
9,8
6,2
14,0
6,3
16,8
6,6
19,6
7,2
25,2
8,5
33,6
8,6
35,0
4,2
5,0
4,4
7,5
4,7
10,0
5,6
12,5
6,1
17,5
7,2
25,0

Weight
approx.
kg / km
23,0
25,0
30,0
35,0
49,0
64,0
71,0
77,0
90,0
119,0
124,0
28,0
33,0
39,0
50,0
63,0
83,0

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24

Part no.
49567
49568
49569
49570
49571
49572
49573
49574
49575
49576
49577
49578
49579
49580
49581
49582

No.cores x
cross-sec.
mm
12 x 0,25
14 x 0,25
18 x 0,25
24 x 0,25
25 x 0,25
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
18 x 0,34
24 x 0,34
25 x 0,34

Outer
Cop.
approx. mm weight
kg / km
7,5
30,1
7,9
35,0
8,9
45,0
10,4
60,0
10,5
62,5
4,6
6,8
4,8
10,2
5,2
13,6
6,1
17,0
7,0
23,8
8,4
34,0
8,5
40,8
9,0
47,6
10,1
61,2
12,0
81,5
12,2
85,0

Weight
approx.
kg / km
95,0
107,0
130,0
170,0
177,0
33,0
42,0
56,0
64,0
84,0
116,0
133,0
150,0
182,0
240,0
250,0

AWG-No.
24
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22

Dimensions and specifications may be changed without prior notice. (RC03)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

187

Cables for Drag Chains / Data-Cables for Drag Chains

SUPERTRONIC-C-PVC special cable for drag chains, EMC-preferred

type, meter marking

Technical data

Special PVC cable for drag chains, adapted to


DIN VDE 0285-525-1 / DIN EN 50525-1
Very high flexible due to special construction
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage 350 V
Test voltage 1500 V
Breakdown voltage min. 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper, extra fine wire conductors, to


DIN VDE 0295 cl.6
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Cores colour coded to DIN 47100, see
Technical Informations
Cores stranded in layers with optimal selected
lay-length
Core wrapping with textile tape
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7001)
with meter marking

Properties

Extensively oil resistant


Chemical Resistance - see table Technical
Informations
Adhesion-low
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

The ideal cable for use in cable trays. This high flexible cable is ideal for all areas requiring a high and fast flexing cable including the machine industries,
robotics and all areas of highly mobile machine parts. The long working life offers a secure performance as well as economy. For applications which
go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions.
Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
49620
49621
49622
49623
49624
49625
49626
49627
49628
49629
49630
49631
49632
49633
49634
49635
49636
49637

No.cores x
cross-sec.
mm
2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
7 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
18 x 0,14
24 x 0,14
25 x 0,14
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
10 x 0,25
12 x 0,25

Outer
Cop.
approx. mm weight
kg / km
4,0
11,2
4,2
14,1
4,4
15,5
4,7
18,3
5,3
27,6
6,7
39,3
6,8
41,1
7,1
45,3
7,7
54,1
9,0
66,3
9,1
68,4
4,7
14,9
4,9
18,8
5,2
21,3
5,6
31,0
6,7
39,6
7,8
53,9
8,1
59,1

Weight
approx.
kg / km
33,0
36,0
41,0
46,0
70,0
88,0
97,0
105,0
122,0
156,0
162,0
39,0
45,0
52,0
70,0
88,0
114,0
128,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC03)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

188

26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24

Part no.
49638
49639
49640
49641
49642
49643
49644
49645
49646
49647
49648
49649
49650
49651
49652

No.cores x
cross-sec.
mm
14 x 0,25
18 x 0,25
24 x 0,25
25 x 0,25
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
18 x 0,34
24 x 0,34
25 x 0,34

Outer
Cop.
approx. mm weight
kg / km
8,5
64,2
9,5
78,4
11,0
89,9
11,1
101,0
5,2
16,1
5,4
28,7
5,8
35,7
6,7
39,1
7,6
52,7
9,0
67,4
9,1
76,4
9,6
85,3
10,7
99,7
12,6
147,1
12,8
155,0

Weight
approx.
kg / km
140,0
166,0
210,0
220,0
46,0
62,0
80,0
88,0
116,0
156,0
167,0
195,0
225,0
312,0
325,0

AWG-No.
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22

Cables for Drag Chains / Data-Cables for Drag Chains

SUPERTRONIC-PUR

special cable for drag chains, meter marking

C
Technical data

Special PUR drag chain cables adapted to


DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
Very high flexible due to special construction
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage 350 V
Test voltage 1500 V
Breakdown voltage min. 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 5x cable
fixed installation 3x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, extra fine wire conductors, to


DIN VDE 0295 cl.6, col. 4 and 5 and
IEC 60228 cl.6
Oil resistant PVC core insulation TI2, in
adapted to DIN VDE 0207-363-3 /
DIN EN 50363-3, for better sliding abilities
Cores are stranded in layer with short
lay-length
Cores colour coded to DIN 47100
Core wrapping with textile tape
Outer sheath of special full-polyurethane
TMPU to DIN VDE 0207-363-10-2/
DIN EN 50363-10-2
Sheath colour grey (RAL 7001), surface mat
with meter marking

Properties

Features
High flexibility at low temperature, high
abrasion resistance, break and cut-resistant,
tear resistant
Resistant to
UV-radiation, Oxygen, Ozone, Hydrolyse, Oil.
Conditional resistant to
Microbes, Hydraulic liquidity,
Alkalis, Lye.
The PUR outer sheath is extremely robust
with high tear, abrasion and oil-resistance.
Adhesion-low
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

Perfect for use with cable trays. This highly flexible PUR control cable is ideal for use wherever frequent high flexing motion is required, e. g. in robotics
or all moving parts. The long working life of this cable makes it both efficient and economic. For applications which go beyond standard solutions (for
example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed
enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for
drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
49583
49584
49585
49586
49587
49588
49589
49590
49591
49592
49593
49594
49595
49596
49597
49598
49599

No.cores x
cross-sec.
mm
2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
7 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
18 x 0,14
24 x 0,14
25 x 0,14
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
10 x 0,25

Outer
Cop.
approx. mm weight
kg / km
3,5
2,8
3,7
4,1
3,9
5,6
4,2
7,0
4,9
9,8
6,2
14,0
6,4
16,8
6,6
19,6
7,3
25,2
8,5
33,6
8,6
35,0
4,1
5,0
4,3
7,5
4,8
10,0
5,2
12,5
6,2
17,5
7,4
25,0

Weight
approx.
kg / km
22,0
24,0
29,0
33,0
47,0
59,0
67,0
74,0
86,0
115,0
120,0
27,0
33,0
40,0
48,0
60,0
79,0

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24

Part no.
49600
49601
49602
49603
49604
49605
49606
49607
49608
49609
49610
49611
49612
49613
49614
49615

No.cores x
cross-sec.
mm
12 x 0,25
14 x 0,25
18 x 0,25
24 x 0,25
25 x 0,25
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
18 x 0,34
24 x 0,34
25 x 0,34

Outer
Cop.
approx. mm weight
kg / km
7,6
30,1
7,9
35,0
8,9
45,0
10,0
60,0
10,6
62,5
4,5
6,8
4,9
10,2
5,3
13,6
5,8
17,0
6,9
23,8
8,4
34,0
8,6
40,8
9,0
47,6
10,1
61,2
12,0
81,5
12,2
85,0

Weight
approx.
kg / km
91,0
102,0
125,0
163,0
170,0
32,0
40,0
55,0
60,0
80,0
112,0
127,0
142,0
175,0
229,0
238,0

AWG-No.
24
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22

Dimensions and specifications may be changed without prior notice. (RC03)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

189

Cables for Drag Chains / Data-Cables for Drag Chains

SUPERTRONIC-C-PUR special cable for drag chains, halogen-free,


EMC-preferred type, meter marking

Technical data

Special PUR drag chain cables, screened,


adapted to DIN VDE 0285-525-2-51 /
DIN EN 50525-2-51
Temperature range
flexing -30C to +70C
fixed installation -40C to +70C
Nominal voltage
0,14 mm 350 V
0,25 and 0,34 mm 500 V
Test voltage
0,14 mm 800 V
0,25 and 0,34 mm 1200 V
Capacitance core/core <80 nF/km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x10

Cable structure

Bare copper conductors extra fine wire


stranded to DIN VDE 0295 cl.6, col. 4 and 5,
IEC 60228 cl.6
Core insulation of PP
Cores are stranded in layer with short
lay-length
Cores colour coded to DIN 47100
Core wrapping with textile tape
Tinned copper braided screen,
approx. 85% coverage.
Outer sheath of special full-polyurethane
TMPU to DIN VDE 0207-363-10-2 /
DIN EN 50363-10-2
Sheath colour grey (RAL 7001), surface mat
with meter marking

Properties

Features
High flexibility at low temperature, high
abrasion resistance, break and cut-resistant,
tear resistant
Resistant to
UV-radiation, Oxygen, Ozone, Hydrolyse, Oil
Conditional resistant to
Microbes, Hydraulic liquidity, Alkalis, Lye
The PUR outer sheath is extremely robust
with high tear, abrasion and oil-resistance
Adhesion-low
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

Used for installation in dry, moist and wet environments as well as for outdoors, for free movement without forced motion and for flexible routing
without forced motion, for proven use as drag-chain cables. Suitable as a highly flexible control cable for fast hoisting and bending stresses in machinery
and tooling construction, in robotics engineering and for continuously moving machinery parts. The long working life of this cable makes it both
efficient and economic. The copper braided screening offers effective protection from both internal and external interference. For applications which
go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions.
Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
49653
49654
49655
49656
49657
49658
49659
49660
49661
49662
49663
49664
49665
49666
49667
49668
49669

No.cores x
cross-sec.
mm
2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
7 x 0,14
10 x 0,14
12 x 0,14
14 x 0,14
18 x 0,14
24 x 0,14
25 x 0,14
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
10 x 0,25

Outer
Cop.
approx. mm weight
kg / km
4,1
11,2
4,3
14,1
4,5
15,5
4,8
18,3
5,7
27,8
6,7
39,3
6,9
42,1
7,1
45,3
7,8
54,1
9,0
66,3
9,1
68,4
4,6
14,9
4,8
18,8
5,3
21,3
5,7
31,0
6,7
39,6
8,2
53,9

Weight
approx.
kg / km
32,0
35,0
40,0
45,0
66,0
86,0
94,0
102,0
118,0
149,0
156,0
38,0
44,0
51,0
68,0
82,0
110,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RC03)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

190

26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24

Part no.
49670
49671
49672
49673
49674
49675
49676
49677
49678
49679
49680
49681
49682
49683
49684
49685

No.cores x
cross-sec.
mm
12 x 0,25
14 x 0,25
18 x 0,25
24 x 0,25
25 x 0,25
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
10 x 0,34
12 x 0,34
14 x 0,34
18 x 0,34
24 x 0,34
25 x 0,34

Outer
Cop.
approx. mm weight
kg / km
8,4
59,1
8,7
64,2
9,5
78,4
11,0
89,9
11,1
101,0
5,0
18,1
5,4
28,7
6,2
35,7
6,7
39,1
7,6
52,7
9,2
67,4
9,4
76,4
10,0
85,5
10,9
99,7
12,6
147,1
12,8
155,0

Weight
approx.
kg / km
124,0
135,0
160,0
202,0
211,0
45,0
60,0
76,0
82,0
110,0
148,0
166,0
185,0
216,0
300,0
313,0

AWG-No.
24
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22

Cables for Drag Chains / Data-Cables for Drag Chains

SUPER-PAAR-TRONIC-C-PUR cable for drag chains,


halogen-free, EMC-preferred type, meter marking

C
Technical data

Special drag chain cable, twisted in pairs,


adapted to DIN VDE 0812
Temperature range
flexing -30C to +70C
fixed installation -40C to +70C
Nominal voltage 350 V
Test voltage 1500 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance
approx. 135 nF/km
Minimum bending radius
flexing at 0,25 mm
7,5 x cable
fixed installation at 0,25 mm
4 x cable
flexing at 0,5 - 1 mm
10 x cable
fixed installation at 0,5 - 1 mm
5 x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper conductors, extra fine wire


stranded to DIN VDE 0295 cl.6, col. 4,
BS 6360 cl.6 and IEC 60228 cl.6
Core insulation of PP
Core identification to DIN 47100
Cores twisted in pairs, the pairs torsion-free
stranded in layers
Special fleece over outer layer
Tinned copper screened braiding,
approx. 85% coverage
Outer sheath of full-polyurethane
compound type TMPU to
DIN VDE 0207-363-10-2/
DN EN 50363-10-2
Sheath colour grey (RAL 7001)
with meter marking

Properties

Very good oil resistant


Resistant to weather, ozone, hydrolysisand UV-radiation
Chemical resistant to solvents, acids, lyes
and hydraulic liquidity
Guaranteed permanent application in
multi-shift operation under extreme high
bending stress
High resistant to mechanical strain
High property of alternating bending strength
Long life durabilities through low
friction-resistance by using the PP-core
insulation where the core are stranded in
layers
High tensile strength-, abrasion- and impact
resistant at low temperature
Adhesion-low
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

These pair stranded and overall screened special cables for drag chains offer the operational possibilities where the outer electrical influences at high
frequence cause interference of impulse transmission, are applied for permanent flexible operations in machineries, machine tools, robot technics,
for movable automated machinery parts and multi-shift-operation as a transmission-cable. These high flexible data cables are developed according
to the newest state of technology improvement and with its sliding abilities by using the PP-core insulation and adhesion-low and cut-resistant
PUR-outer sheath, guaranteed an optimum life durabilities and highly economic. For applications which go beyond standard solutions (for example
for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry
sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag
chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
19101
19102
19103
19104
19105
19106
19107
19108
19109
19119
19120
19121
19122
19123
19124
19125
19126
19127

No.pairs x
cross-sec.
mm
1 x 2 x 0,25
2 x 2 x 0,25
3 x 2 x 0,25
4 x 2 x 0,25
5 x 2 x 0,25
6 x 2 x 0,25
8 x 2 x 0,25
10 x 2 x 0,25
14 x 2 x 0,25
1 x 2 x 0,5
2 x 2 x 0,5
3 x 2 x 0,5
4 x 2 x 0,5
5 x 2 x 0,5
6 x 2 x 0,5
8 x 2 x 0,5
10 x 2 x 0,5
14 x 2 x 0,5

Outer
approx.
mm
4,7
6,5
6,6
7,1
8,2
8,5
9,2
10,7
11,5
5,5
7,9
8,2
8,9
10,3
10,7
11,8
13,5
14,8

Cop.
weight
kg / km
14,0
32,0
38,4
43,2
51,5
71,8
74,4
90,0
111,2
22,0
50,0
71,8
74,4
84,5
99,6
144,3
176,0
215,4

Weight
approx.
kg / km
28,0
61,0
73,0
90,0
105,0
133,0
156,0
188,0
220,0
47,0
100,0
131,0
149,0
169,0
196,0
285,0
344,0
401,0

AWG-No.

Part no.
24
24
24
24
24
24
24
24
24
20
20
20
20
20
20
20
20
20

19128
19129
19130
19131
19132
19133
19134
19135
19136
19137
19138
19139
19140
19141

No.pairs x
cross-sec.
mm
1 x 2 x 0,75
2 x 2 x 0,75
3 x 2 x 0,75
4 x 2 x 0,75
5 x 2 x 0,75
6 x 2 x 0,75
8 x 2 x 0,75
10 x 2 x 0,75
14 x 2 x 0,75
1x2x1
2x2x1
3x2x1
4x2x1
5x2x1

Outer
approx.
mm
6,3
9,0
9,1
9,9
11,5
11,9
13,1
15,0
16,4
6,9
10,0
10,2
11,3
13,1

Cop.
weight
kg / km
34,0
60,0
85,7
93,6
113,0
130,4
192,2
258,0
316,6
42,0
73,0
93,6
117,8
139,0

Weight
approx.
kg / km
61,0
113,0
158,0
173,0
203,0
231,0
343,0
467,0
546,0
71,0
130,0
170,0
204,0
238,0

AWG-No.
19
19
19
19
19
19
19
19
19
18
18
18
18
18

Dimensions and specifications may be changed without prior notice. (RC03)

191

Cables for Drag Chains / Data-Cables for Drag Chains

SENSORFLEX-H sensor actuator cables, halogen-free, high flexible drag chain

cable, PUR

Technical data

Cable structure

Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Operating voltage
up to 0,25 mm 350 V
from 0,34 mm 500 V
A.c. test voltage, 50 Hz
up to 0,25 mm 1200 V
from 0,34 mm 2000 V
Minimum bending radius
SENSORFLEX-H (Li12Y11Y)
5x cable
SENSORFLEX-H (Li9Y11Y)
7,5x cable

Properties

SENSORFLEX-H (Li12Y11Y)
Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insulation of TPE
Core identification see table below
Outer sheath of PUR
Sheath colour see table below
SENSORFLEX-H (Li9Y11Y)
Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insualtion of PP
Core identification see table below
Outer sheath of PUR
Sheath colour see table below

low adhesion, extremely abrasion resistant,


resistant to hydrolysis and microbial attack
Highly flexible drag chain cable

Application

For decentralised installation and control technology. These cables are used in connector systems for sensors and actuators. In combination with
injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC
in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also
in the entire manufacturing industry. While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now
field bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. Moving the
I/O points to the system periphery enables significant reductions in installation costs.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
SENSORFLEX-H (Li12Y11Y) sensor actuator cables, halogen-free, high flexible drag chain cable, PUR
Part no.
black

grey

76283
76284
76285
76286
76287
76288
76289
76290
78265
76291
78267
76292
76293
76294

76299
76300
76301
76302
76303
76304
76305
76306
78266
76307
78268
76308
76309
76310

Cable structure
No.cores x
cross-sec.
mm
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
5 G 0,34
2 x 0,5
3 G 0,5
3 x 0,5
4 x 0,5
5 x 0,5

Sheath
material

Core colours

PUR
PUR
PUR
PUR
PUR
PUR
PUR
PUR
PUR
PUR
PUR
PUR
PUR
PUR

BN, BU
BN, BU, BK
BN, BU, BK, WH
BN, BU, BK, WH, GY
BN, BU
BN, BU, BK
BN, BU, BK, WH
BN, BU, BK, WH, GY
BN, BU, BK, WH, GN-YE
BN, BU
BK with number, GN-YE
BN, BU, BK
BN, BU, BK, WH
BN, BU, BK, WH, GY

Fine
wire

High
Outer
flex ** approx.
mm
X
4,4
X
4,4
X
4,7
X
4,8
X
4,9
X
4,9
X
5,2
X
5,9
X
5,9
X
5,0
X
5,7
X
5,0
X
5,5
X
6,0

Cop.
weight
kg / km
4,8
7,2
9,6
12,0
6,5
9,8
13,1
16,4
16,4
9,6
14,4
14,4
19,2
24,0

Weight
approx.
kg / km
22,0
22,0
26,0
30,0
30,0
30,0
43,0
54,0
54,0
40,0
43,0
40,0
47,0
55,0

AWG-No.

24
24
24
24
22
22
22
22
22
20
20
20
20
20
Continuation

192

Cables for Drag Chains / Data-Cables for Drag Chains

SENSORFLEX-H sensor actuator cables, halogen-free, high flexible drag chain

cable, PUR

SENSORFLEX-H (Li12Y11Y) sensor actuator cables, halogen-free, high flexible drag chain cable, PUR
Part no.
black

grey

76295
78269
76296
78271
76297
78273
76298

76311
78270
76312
78272
76313
78274
76314

Cable structure
No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75

Sheath
material

Core colours

PUR
PUR
PUR
PUR
PUR
PUR
PUR

BN, BU
BN, BU, GN-YE
BN, BU, BK
BN, BU, BK, GN-YE
BN, BU, BK, WH
BK with number, GN-YE
BN, BU, BK, WH, GY

Fine
wire

High
Outer
flex ** approx.
mm
X
5,7
X
5,9
X
5,9
X
6,2
X
6,0
X
7,0
X
7,0

Cop.
weight
kg / km
14,4
21,6
21,6
28,8
28,8
36,0
36,0

Weight
approx.
kg / km
47,0
54,0
54,0
67,0
66,0
80,0
80,0

SENSORFLEX-H (Li9Y11Y) sensor actuator cables, halogen-free, high flexible drag chain cable, PUR
Part no.

75801
77468
76705
77427
77428
78275
77429

Sheath colour
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001

Cable structure
No.cores x
cross-sec.
mm
3 x 0,25
4 x 0,25
8 x 0,25
4 x 0,34
3 G 0,75
3 x 0,75
4 G 0,75

Sheath
material

Core colours

PUR
PUR
PUR
PUR
PUR
PUR
PUR

BN, BU, BK
BN, BU, BK, WH
DIN 47100
BN, BU, BK, WH
BK with number, GN-YE
BK with number, GN-YE
BK with number, GN-YE

Fine
wire

High
Outer
flex ** approx.
mm
X
4,5
X
4,7
X
6,0
X
4,9
X
6,2
X
6,2
X
6,2

Cop.
weight
kg / km
7,2
9,6
19,2
13,1
21,6
21,6
28,8

Weight
approx.
kg / km
22,0
26,0
49,0
43,0
54,0
54,0
66,0

AWG-No.

18
18
18
18
18
18
18
AWG-No.

24
24
24
22
18
18
18

Dimensions and specifications may be changed without prior notice.

193

- fi
xe
N
om
d
in
al
vo
lta
ge
Be
U
nd
0 /
U
in
g
ra
di
Be
us
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-f
in
le
g
xi
ra
ng
Ha
di
us
lo
x
ge

-f
ni
U
x
fre
ed
Ve
re
x

sis
O
ut tan
t
do
or
Dr
u
se
ag
ch
ai
Co
n
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co
re
r
e n es /
H A ed / VD
R/ shi E 0
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3
ed
U
E
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CS REG
A
no
./
Pa
VD
ge
E

Te
m
pe

ra
tu
re

Te
m
pe

ra
tu
re

(
C)

(
C)

- fl
ex

in
g

MOTOR, SERVO, & FEEDBACK CABLES

TOPFLEX 600-PVC

-15 to +80

-40 to +80

0.6/1 kV

7.5x

4x

TOPFLEX 600-C-PVC

-15 to +80

-40 to +80

0.6/1 kV

7.5x

4x

TOPFLEX 611-PUR

-30 to +80

-40 to +80

0.6/1 kV

7.5x

4x

TOPFLEX 611-C-PUR

-30 to +80

-40 to +80

0.6/1 kV

10x

5x

TOPSERV 110 / 120

-30 to +80

-40 to +80

0.6/1 kV

7.5x

4x

-5 to +70

-30 to +80

350

10x

Motor, servo, and feedback cables

Feedback cable

197
X

199

200

201

202

203

204

205

206

207

209

211

213

10x

215

10x

217

Feedback cable PUR

-30 to +80

-40 to +80

250

10x

5x

TOPFLEX - EMV-2YSLCYK-J

+5 to +70

-40 to +70

0.6/1 kV

20x

10x

TOPFLEX - EMV-3 PLUS 2YSLCY-J

+5 to +70

-40 to +70

0.6/1 kV

20x

10x

TOPFLEX - EMV-UV-2YSLCYK-J

-5 to +70

-40 to +70

0.6/1 kV

20x

10x

TOPFLEX - EMV-UV-3 PLUS


2YSLCYK-J

-5 to +70

-40 to +70

0.6/1 kV

20x

10x

TOPFLEX - EMV-UV-2XSLCYK-J

-5 to +90

-40 to +90

0.6/1 kV

20x

10x

TOPFLEX - EMV-UV-3 PLUS


2XSLCYK-J

-5 to +90

-40 to +90

0.6/1 kV

20x

10x

TOPFLEX - EMV-UV-2XSLCH-J

-5 to +90

-40 to +90

0.6/1 kV

20x

10x

TOPFLEX - EMV-UV-3 PLUS


2XSLCH-J

-5 to +90

-40 to +90

0.6/1 kV

20x

TOPFLEX MOTOR 109

-5 to +70

-40 to +80

0.6/1 kV

20x

198

The selection table is intended as an initial orientation.


Please see the relevant page of the catalogue for detailed information on the product properties.

195

U
eq L/
ui CSA
va
le
nt

ac
c

N
om
O ina
pe l
ra vo
tin lta
g ge
vo U
lta 0 /
ge U
Te
/
m
pe
ra
tu
re
(
C)
- fl
Ap
ex
pr
in
g
ov
al
s
Pa
ge

)
el
er
M
at
io
ax
n
.c
(m
yc
/s 2
le
s
)
M
at
er
ia
l

fle

(m
/s
M
ax
.

sp

ee

ra
di
us
-

in
g
)

M
ax
.

(D

ou

te
r

nd

be

25

up

M
in
.

(1
0

M
ax
.

to

m
ov
e

m
en

-c t d
or
es ist
an
)

ce

in

xi
ng

SELECTION TABLE - DRAG CHAIN CABLES

PUR motor & servo cables for drag chains


4

50

-30 to +80

199

431

11 Mio

PP/CU/PUR 600/1000V

-30 to +80

200

437

11 Mio

PP/CU/PUR 600/1000V

-30 to +80

201

468

PP/CU/PUR 600/1000V

-30 to +80

201

468

30

TOPFLEX 611 C-PUR

30

10 x D

50

TOPSERV 110

30

7.5 x D

10

TOPSERV 120

30

7.5 x D

10

11 Mio

7.5 x D

600/1000V

TOPFLEX 611-PUR

11 Mio

PP/PUR

PUR feedback cables for drag chain cables


Tachofeedback-cable-C-PUR

30

10 x D

50

9 Mio

PP/CU/PUR

450V

-30 to +80

203

470

Incremental encoder cable C-PUR

30

10 x D

50

9 Mio

PP/CU/PUR

250V

-30 to +80

203

470

TOPFLEX-PUR

30

10 x D

50

9 Mio

PP/CU/PUR

350V

-30 to +80

203

470

A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel
and professionally installed (see the installation manual: cable installation in drag chains, see pages 1036 and 1037).
The selection table is intended as an initial orientation.
Please see the relevant page of the catalogue for detailed information on the product properties and the selection tables cables in drag chains,
see pages 1030 and 1031.

196

Motor-, Servo and Feedback Cables

TOPFLEX 600-PVC

Technical data

Special PVC-insulated sheathed cable


adapted to DIN VDE 0293, 0295
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 600/1000 V
Test voltage 4000 V
Breakdown voltage
min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (to 80 Mrad)

motor power supply cable 0,6/1kV, meter marking

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
IEC 60228 cl.5
Core insulation of PVC
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC
Sheath colour grey (RAL 7001)
with meter marking

Properties

PVC outer sheath: extensively oil resistant


Chemical Resistance - see table Technical
Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

For use in drag chains, we


recommend our versions
TOPFLEX 611-PUR and
TOPFLEX 611-C-PUR
screened analogue type:
TOPFLEX 600-C-PVC, confer page 198

Application

As supply cable for electronically controlled servo-motors and connections to DNC motors. The cable is suitable for permanent and flexible installation
for medium mechanical loads in dry, damp and wet environments.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22860
22861
22862
22863
22864
22865

No.cores x
cross-sec.
mm
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16

Outer
Cop.
approx. mm weight
kg / km
9,6
58,0
11,2
95,0
13,0
154,0
14,5
231,0
18,2
384,0
22,3
615,0

Weight
approx.
kg / km
130,0
220,0
330,0
445,0
660,0
1060,0

AWG-No.
16
14
12
10
8
6

Part no.
22866
22867
22868
22869
22854
22855

No.cores x
cross-sec.
mm
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120

Outer
Cop.
approx. mm weight
kg / km
27,4
960,0
30,0
1344,0
35,8
1920,0
40,9
2640,0
46,2
3648,0
51,6
4608,0

Weight
approx.
kg / km
1805,0
2060,0
2900,0
4050,0
5540,0
7000,0

AWG-No.
4
2
1
2/0
3/0
4/0

Dimensions and specifications may be changed without prior notice. (RD01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

197

Motor-, Servo and Feedback Cables

TOPFLEX 600-C-PVC

motor power supply cable 0,6/1kV, EMC prefered

type, meter marking

Technical data

Special PVC-insulated sheathed cable


adapted to DIN VDE 0293, 0295
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 600/1000 V
Test voltage 4000 V
Breakdown voltage
min. 8000 V
Coupling resistance
max. 250 Ohm/km
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
IEC 60228 cl.5
Core insulation of PVC
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor
Cores stranded in layers with
optimal lay-length
Inner sheath of
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
Colour grey (RAL 7001)
with meter marking

Properties

PVC outer sheath largely oil resistant, for


Chemical Resistance - see table Technical
Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

For use in drag chains, we


recommend our versions
TOPFLEX 611-PUR and
TOPFLEX 611-C-PUR
unscreened analogue type:
TOPFLEX 600-PVC, confer page 197

Application

As supply cable for electronically controlled servo-motors and connections to DNC motors. The cable is suitable for permanent and flexible installation
for medium mechanical loads in dry, damp and wet environments.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22960
22961
22962
22963
22964
22965

No.cores x
cross-sec.
mm
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16

Outer
Cop.
approx. mm weight
kg / km
11,8
99,0
13,8
169,0
15,7
234,0
17,3
316,0
21,5
549,0
26,1
807,0

Weight
approx.
kg / km
250,0
360,0
530,0
620,0
1050,0
1465,0

AWG-No.
16
14
12
10
8
6

Dimensions and specifications may be changed without prior notice. (RD01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

198

Part no.
22966
22967
22856
22857
22858
22859

No.cores x
cross-sec.
mm
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120

Outer
Cop.
approx. mm weight
kg / km
31,7
1169,0
34,5
1680,0
40,7
2370,0
46,0
3257,0
51,3
4060,0
56,4
5231,0

Weight
approx.
kg / km
1920,0
2515,0
3315,0
4600,0
6060,0
7315,0

AWG-No.
4
2
1
2/0
3/0
4/0

Motor-, Servo and Feedback Cables

TOPFLEX 611-PUR

motor power supply cable 0,6/1kV, cable for drag

chain, halogen-free, meter marking

D
Technical data

Special-PUR drag chain cable


adapted to DIN VDE 0293, 0295, 0250,
DIN VDE 0285-525-1 / DIN EN 50525-1
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 600/1000 V
Test voltage 4000 V
Insulation resistance
min. 20 MOhm x km
Min. bending radius
flexing 7,5x cable
fixed installation 4x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insualtion of PP
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor
Cores stranded together with optimal
lay-length and stabilising filler
Fleece wrapping facilitates sliding
Outer sheath of PUR
Sheath colour grey (RAL 7001)
with meter marking

Properties

Adhesion-free, extremely abrasion


resistant, halogen-free, resistant to
hydrolysis and microbial attack
resistant to UV-radiation,
oxygen and ozone
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


For extreme applications extending beyond
standard solutions we recommend that
you request our questionnaire, which has
been especially designed for energy supply
systems.
Please observe applicable installation
regulations for use in energy supply chains.
screened analogue type:
TOPFLEX 611-C-PUR, confer page 200

Application

As optimized supply cable for the supply to motors, in particular to DNC motors, servo-motors. These cables are specially designed for use in power
drag chains, handling equipment, robotics, tooling machinery, processing and manufacturing machinery. Optimised insulation materials ensure
resistance to oils (including mineral oils), greases, coolants, hydraulic fluids as well as many alkalis and solvents. Favourable outer diameters, reduced
weights and enhanced torsion characteristics assure the use in multi-layer operations with extremely high continuous bending loads. Suitable for
outdoor use.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22870
22871
22872
22873
22874
22875

No.cores x
cross-sec.
mm
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16

Outer
Cop.
approx. mm weight
kg / km
8,0
58,0
10,8
95,0
12,5
154,0
14,8
231,0
18,8
384,0
22,8
615,0

Weight
approx.
kg / km
125,0
215,0
310,0
470,0
760,0
1250,0

AWG-No.
16
14
12
10
8
6

Part no.
22876
22877
22978
22979
22980
22981

No.cores x
cross-sec.
mm
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120

Outer
Cop.
approx. mm weight
kg / km
26,9
960,0
30,7
1344,0
36,5
1920,0
41,6
2640,0
48,2
3648,0
51,6
4608,0

Weight
approx.
kg / km
1510,0
2100,0
2950,0
4090,0
5580,0
7040,0

AWG-No.
4
2
1
2/0
3/0
4/0

Dimensions and specifications may be changed without prior notice. (RD01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

199

Motor-, Servo and Feedback Cables

TOPFLEX 611-C-PUR

Motor power supply cable for drag chains

0,6/1kV, EMC preferred type, halogen-free, meter marking

Technical data

Special-PUR drag chain cable


adapted to DIN VDE 0293, 0295, 0250,
DIN VDE 0285-525-1 / DIN EN 50525-1
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 600/1000 V
Test voltage 4000 V
Coupling resistance
max. 250 Ohm/km
Insulation resistance
min. 20 MOhm x km
Min. bending radius
flexing 10x cable
fixed installation 5x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insualtion PP
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor
Cores stranded together with optimal
lay-length and stabilising filler
Fleece wrapping facilitates sliding
Inner sheath of TPE
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of PUR
Sheath colour grey (RAL 7001)
with meter marking

Properties

Adhesion-free, extremely abrasion


resistant, halogen-free, resistant to
hydrolysis and microbial attack
resistant to UV-radiation,
oxygen and ozone
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


For extreme applications extending beyond
standard solutions we recommend that
you request our questionnaire, which has
been especially designed for energy supply
systems.
Please observe applicable installation
regulations for use in energy supply chains.
unscreened analogue type:
TOPFLEX 611-PUR, confer page 199

Application

As optimized supply cable for the supply to motors, in particular to DNC motors, servo-motors. These cables are specially designed for use in power
drag chains, handling equipment, robotics, tooling machinery, processing and manufacturing machinery. Optimised insulation materials ensure
resistance to oils (including mineral oils), greases, coolants, hydraulic fluids as well as many alkalis and solvents. Favourable outer diameters, reduced
weights and enhanced torsion characteristics assure the use in multi-layer operations with extremely high continuous bending loads. Suitable for
outdoor use.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22970
22971
22972
22973
22974
22975

No.cores x
cross-sec.
mm
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16

Outer
Cop.
approx. mm weight
kg / km
11,3
99,0
13,5
169,0
16,0
234,0
17,8
316,0
22,2
549,0
27,2
807,0

Weight
approx.
kg / km
220,0
340,0
490,0
680,0
1035,0
1460,0

AWG-No.
16
14
12
10
8
6

Dimensions and specifications may be changed without prior notice. (RD01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

200

Part no.
22976
22977
22982
22983
22984
22985

No.cores x
cross-sec.
mm
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120

Outer
Cop.
approx. mm weight
kg / km
31,2
1169,0
35,2
1680,0
42,5
2370,0
48,8
3257,0
54,6
4060,0
58,5
5231,0

Weight
approx.
kg / km
1990,0
2535,0
3360,0
4650,0
6090,0
7380,0

AWG-No.
4
2
1
2/0
3/0
4/0

Motor-, Servo and Feedback Cables

TOPSERV 110 / 120 PUR servo cable with 1 or 2 signal pairs 0,6/1kV,

high flexible, cable for drag chain, EMC preferred type

D
Technical data

Spezial-PUR drag chain cable


adapted to DIN VDE 0295, 0250,
DIN VDE 0285-525-1-1/DIN EN 50525-1
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
power supply cores U0/U 600/1000 V
control cores U0/U 300/500 V
Test voltage
power supply cores 4000 V
control cores 1000 V
Power rating
to DIN VDE 0298 part 4
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire
Core insulation of halogen-free PP
Core identification
power supply cores
core 1: black with imprint U/L1/C/L+
core 2: black with imprint V/L2
core 3: black with imprint W/L3/D/Lcontrol cores
TOPSERV 110
core 1 black with imprint BR1
core 2 black with imprint BR2
TOPSERV 120
pair 1: black with number no. 5+6
pair 2: black with number no. 7+8
GN-YE conductor
Screening of the control cores in pairs,
tinned drain wire and
tinned Cu braid
Control cores stranded in pairs and laid up in
layers together with the power supply cores
Foil wrapping
Overall screening of tinned cu braid,
visible coverage min. 80%
Fleece wrapping
Outer sheath of PUR
Sheath colour petrol (RAL 5018)

Properties

low capacitance by using PP as core


insulation
PUR-outer sheath low adhesion,
resistant to hydrolysis and microbial attack,
halogen-free
These highly flexible cables are fitted with
an additional overall screen to assure EMC
compatibility, i.e. the protection against
electromagnetic interference
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

For extreme applications extending beyond


standard solutions we recommend that
you request our questionnaire, which has
been especially designed for energy supply
systems.
Please observe applicable installation
regulations for use in energy supply chains.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Servo-cable and Feedback-cable
with UL-approval to e.g. Siemens,
Bosch Rexroth, Lenze etc. can be
found in chapter N ...

Application

The combination of feeder cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors,
as used today in many areas of highly-automated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements
are met to a high degree as is the electromagnetic compatibillity (EMC). These cables can also be used as drag chain cables. Manufacturing is based
on specifications from renowned manufacturers of servo-actuators and servo-controls as well as in accordance with diverse VDE standards. Application
for system SIMODRIVE.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TOPSERV 110 (1 pair screened and overall screening)
Part no. No.cores x
cross-sec.
mm
71491
( 4 G 1,5 + (2 x 1,0))
71493
( 4 G 2,5 + (2 x 1,0))
71705
( 4 G 4 + (2 x 1,0))
71706
( 4 G 6 + (2 x 1,0))
71707
( 4 G 10 + (2 x 1,0))
71708
( 4 G 16 + (2 x 1,0))
71709
( 4 G 25 + (2 x 1,0))
71710
( 4 G 35 + (2 x 1,0))
71711
( 4 G 50 + (2 x 1,0))

Outer
approx.
mm
11,5
13,6
14,6
16,0
20,2
23,8
27,0
31,9
36,7

Cop.
Weight
weight approx.
kg / km kg / km
139,0
211,0
188,0
273,0
260,0
352,0
360,0
500,0
590,0
753,0
845,0
1061,0
1320,0
1499,0
1840,0
1992,0
2530,0
2880,0

AWG-No.
16
14
12
10
8
6
4
2
1

Dimensions and specifications may be changed without prior notice. (RD01)

TOPSERV 120 (2 pairs individually screened and overall


screening)
Part no. No.cores x
cross-sec.
mm
71990
( 4 G 1,5 + 2 x (2 x 1,0))
71991
( 4 G 2,5 + 2 x (2 x 1,0))
71992
( 4 G 4 + 2 x (2 x 1,0))
71993
( 4 G 6 + 2 x (2 x 1,0))
71994
( 4 G 10 + 2 x (2 x 1,0))
71995
( 4 G 16 + 2 x (2 x 1,0))
71996
( 4 G 25 + 2 x (2 x 1,0))
72106
( 4 G 35 + 2 x (2 x 1,0))
71997
( 4 G 50 + 2 x (2 x 1,0))

Outer
approx.
mm
12,6
15,0
16,0
18,2
22,8
25,0
27,7
32,0
37,0

Cop.
Weight
weight approx.
kg / km kg / km
186,0
242,0
231,0
316,0
308,0
415,0
420,0
574,0
647,0
805,0
918,0
1122,0
1400,0
1584,0
1882,0
2185,0
2574,0
2977,0

AWG-No.
16
14
12
10
8
6
4
2
1

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

201

Motor-, Servo and Feedback Cables

Feedback cables PVC EMC-preferred type, meter marking

Technical data

Special core and sheath compound of PVC


Temperature range
flexing -5C to +70C
fixed installation -30C to +80C
Nominal voltage 350 V
Test voltage
core/core 2000 V
core/screen 1000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
10x cable
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper, fine and/or ultra-fine wire


conductors acc. to DIN VDE 0295 cl.5
and/or IEC 60228
Core insulation of PVC
Part No. 22800 Cu-screen of single
pairs and PVC sheath
Core identification see table below
Single cores or pairs stranded
in layer with optimal lay-length
Core wrapping with film
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
Colour grey (RAL 7001)
with meter marking

Properties

Largely oil-resistant, for oil-/ chemical


Resistance see Technical Information table
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

These feedback cables are used in machinery and control construction as well as in plant engineering as these enable an excellent transmission of data
and signals. Additional cores for the power supply to individual components are available.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TOPFLEX-PVC
Part
no.

22800
22806
22845
22846

No.cores x
cross-sec.
mm
( 3 x (2 x 0,14) + (2 x 0,5))
( 4 x 2 x 0,14 + 4 x 0,5)
( 10 x 0,14 + 2 x 0,5)
( 10 x 0,14 + 4 x 0,5)

Core
marking
0,14 mm
GN+YE, GY+PK, BU+RD
RD+BK, BN+GN, YE+VT, GN+PK
DIN 47100
DIN 47100

Incremental feedback-cable
Part
no.

22825

No.cores x
cross-sec.
mm
( 4 x 2 x 0,25 + 2 x 1,0)

Core
marking
0,25 mm
BN+GN, RD+BK, VT+BU, GY+PK

Core
marking
0,5 mm
WH, BN
WH, BU, WH/GN, BN/GN
WH, BN
WH, BN, GN, YE
Core
marking
1 mm
WH, BN

Dimensions and specifications may be changed without prior notice. (RD01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

202

Sheath
colour
Grey
Grey
Grey
Grey
Sheath
colour
Grey

Outer
Cop.
approx. mm weight
kg / km
8,5
78,0
8,5
68,0
8,0
46,2
8,2
56,3

Weight
approx.
kg / km
112,0
111,0
70,0
86,0

AWG-No.

Outer
Cop.
approx. mm weight
kg / km
8,8
66,0

Weight
approx.
kg / km
110,0

AWG-No.

26
26
26
26

24

Motor-, Servo and Feedback Cables

Feedback cables PUR high flexible feedback cables for drag chain,

EMC-preferred type, meter marking

D
Technical data

Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
TOPFLEX-PUR 350 V
Tachofeedback-cable-C-PUR 450 V
Incremental Feedback-cable-C-PUR 250 V
Test voltage
core/core 2000 V
core/screen 1000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insualtion of PP
Part No. 22847 Cu-screen of single pairs
or single cores and PETP (polyethylene
terephthalate) sheath
Core identification see table below
Single cores or pairs stranded
in layer with optimal lay-length
(pairs part no. 22818)
Drain wire
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PUR, matt
Sheath colour see table below

Properties

Special PUR outer sheath low adhesion


Resistant to
Oils and fats
Acids and alkalis
Hydraulic fluids
Oxygen and ozone
UV-radiation
Hydrolysis
Microbial attack
Water and weathering effects
The high abrasion resistance and notch
resistance meet the highest requirements
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

For extreme applications extending beyond


standard solutions we recommend that
you request our questionnaire, which has
been especially designed for energy supply
systems.
Please observe the assembly instruction
for use in energy supply chains.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Both cables fulfil different tasks for the control of servo-motors. The tachofeedback-cable or response cable serves the regulation of the motor speed
and measurement of the actual values. The incremental feedback-cable or position response cable transfers the control signals for positioning and
engineering characteristics and is used as the flexible connecting cable for tachometer, brakes and pulse transmitter in case of high mechanical stress
in plant, machine and control engineering in dry, moist and wet rooms. Particularly suitable for continuous operating in drag chains, industrial robotics
and handling equipment as these cables enable an excellent transmission of data and signals. Additional cores for the power supply to individual
components are available. The braided screen guarantees reliable signal transmission. Optimum functionality, long service life and an excellent
cost-performance ratio are given for the mentioned applications by the special compounds used for insulation and sheath.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TOPFLEX-PUR
Part
no.

22847
22852
22849

No.cores x
cross-sec.
mm
( 3 x (2 x 0,14) + (2 x 0,5))
4 x 2 x 0,14 + 4 x 0,5
( 10 x 0,14 + 2 x 0,5)

Tachofeedback-cable
Part
no.

22823

No.cores x
cross-sec.
mm
( 9 x 0,5)

Incremental feedback cable


Part
no.

22818

No.cores x
cross-sec.
mm
( 4 x 2 x 0,25 + 2 x 1,0)

Core
marking
0,14 mm
DIN 47100
BN+GN, YE+VT, GY+PK, RD+BU
DIN 47100

Core
marking
0,5 mm
WH, BN
WH, BN, WH/GN, BN/GN
WH, BN

Core
marking
0,5 mm
WH, BN, GN, YE, GY, PK, BU, RD, BK

Core
marking
-

Core
marking
0,14 mm
RD+BK, BN+GN, YE+VT, GN+PK

Core
marking
1 mm
WH, BN

Sheath
colour
Grey
Grey
Grey
Sheath
colour
Orange
Sheath
colour
Orange

Outer
Cop.
approx. mm weight
kg / km
8,3
78,0
8,4
73,0
7,2
39,0

Weight
approx.
kg / km
103,0
105,0
83,0

AWG-No.

Outer
Cop.
approx. mm weight
kg / km
8,8
80,8

Weight
approx.
kg / km
128,0

AWG-No.

Outer
Cop.
approx. mm weight
kg / km
8,8
65,2

Weight
approx.
kg / km
105,0

AWG-No.

26
26
26

20

24

Dimensions and specifications may be changed without prior notice. (RD01)

203

Motor-, Servo and Feedback Cables

TOPFLEX -EMV-2YSLCY-J for power supply connections to frequency


converters, double screened, 0,6/1kV, meter marking

Technical data

Special motor power supply cable for


frequency converters adapted to
DIN VDE 0250
Temperature range
flexing +5C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 600/1000 V
Max. operating voltage
A.C. and 3-phase 700/1200 V
DC operation 900/1800 V
Test voltage 4000 V
Insulation resistance
min. 200 MOhm x km
Coupling resistance
acc. to different cross-sections
max. 250 Ohm/km
Minimum bending radius
free-movement for outer :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
fixed installation for outer :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
Radiation-resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of polyethylene (PE)
Core identification BN, BK, GY
GN-YE conductor
Cores stranded in concentric layers
1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
Sheath colour transparent
with meter marking

Note

G = with GN-YE conductor


**) The current carrying capacity for
permanent operation at ambient temperature
of 30C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Properties

Low mutual capacitance


Low coupling resistance for high
electromagnetic compatibility
This screened motor supply cable with
low mutual capacitance of the single cores
because of the special PE core insulation
and low screen capacitance enable a low-loss
transmission of the power compared to
PVC-sheathed connecting cables
Due to the optimal screening an
interference-free operation of
frequency converters is obtained
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Meets EMC requirements acc. to
EN 55011 and DIN VDE 0875 part 11

Application

This TOPFLEX-EMV-2YSLCY-J motor power supply cable for the frequency converters assures electromagnetic compatibillity in plants and buildings,
facilities with units and operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings. As a
supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments, not
however for outdoor applications. Used in the automotive and food industries, environmental technology, packaging industry, machine tools. Handling
equipment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps, ventilators, conveyor belts and air-conditioning installations
and similar applications. Installation in hazardous areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.

No.cores x
cross-sec.
mm

22084
22085
22086
22087
22088
22089
22090
22091
22092
22093
22094
22095
22096
22097

4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
4 G 185

Outer
Mutual capacitance
approx. mm Core / Core Core / Screen
approx.nF / approx.nF /
km
km
10,1
70
110
11,9
80
130
13,6
90
150
15,3
90
150
19,4
120
200
22,4
140
230
26,7
120
210
29,3
150
260
34,1
190
320
39,0
190
320
44,0
250
410
48,7
54,2
60,6

Dimensions and specifications may be changed without prior notice. (RD01)

204

Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
18
11
6
7
9
4
3
2
2
1

210
210
150
180
190
95
85
40
45
50

Power ratings **)


with 3 loaded cores
in Amperes

Cop.
weight
kg / km

Weight
approx.
kg / km

18
26
34
44
61
82
108
135
168
207
250
292
335
382

95,0
150,0
235,0
320,0
533,0
789,0
1236,0
1662,0
2345,0
3196,0
4316,0
5435,0
6394,0
7639,0

230,0
300,0
485,0
633,0
863,0
1291,0
1862,0
2611,0
2955,0
3953,0
5304,0
6604,0
7043,0
8384,0

AWG-No.

16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil

Motor-, Servo and Feedback Cables

TOPFLEX-EMV-3 PLUS 2YSLCY-J for power supply connections

to frequency converters, double screened, 0,6/1kV, meter marking

D
Technical data

Special motor power supply cable for


frequency converters adapted to
DIN VDE 0250
Temperature range
flexing +5C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 600/1000 V
Max. operating voltage
A.C. and 3-phase 700/1200 V
DC operation 900/1800 V
Test voltage 4000 V
Insulation resistance
min. 200 MOhm x km
Coupling resistance
acc. to different cross-sections
max. 250 Ohm/km
Minimum bending radius
free-movement for outer :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
fixed installation for outer :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
Radiation-resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of polyethylene (PE)
Core identification BK, BN, GY
GN-YE conductor (divided into 3)
3+3-core structure
Cores stranded in concentric layers
1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
Sheath colour transparent
with meter marking

Note

**)The current carrying capacity for


permanent operation at ambient temperature
of 30C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Properties

Low mutual capacitance


Low coupling resistance for high
electromagnetic compatibility
The minimum cross-section
of 0,75 meets the requirements
of DIN EN 60204 part 1.
The 3 PLUS-construction of motor power
supply cables features a symmetrical 3-core
design, improved in terms of EMC
characteristics comparing favorably with a
4-core version. The protective conductor
PE, divided into 3 is uniformly stranded in
the interstices. This enables an extremely
concentric structure.
Due to the optimal screening an
interference-free operation of
frequency converters is obtained
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Meets EMC requirements acc. to
EN 55011 and DIN VDE 0875 part 11

Application

As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments
not however for outdoor applications. Used in the automotive and food industries, environmental technology, packaging industry, machine tools.
Handling equipment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps, ventilators, conveyor belts and air-conditioning
installations and similar applications. Installation in hazardous areas. This screened motor supply cable with low mutual capacitance of the single cores
because of the special PE core insulation and low screen capacitance enable a low-loss transmission of the power compared to PVC-sheathed connecting
cables. Due to the optimal screening an interference-free operation of frequency converters is obtained. Installation in hazardous areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22368
22369
22370
22371
22372
22373
22374
22375
22376
22377
22378
22379
22380
22381
22382

No.cores x
cross-sec.
mm
3 x 1,5 + 3 G 0,25
3 x 2,5 + 3 G 0,5
3 x 4 + 3 G 0,75
3 x 6 + 3 G 1,0
3 x 10 + 3 G 1,5
3 x 16 + 3 G 2,5
3 x 25 + 3 G 4,0
3 x 35 + 3 G 6,0
3 x 50 + 3 G 10,0
3 x 70 + 3 G 10,0
3 x 95 + 3 G 16,0
3 x 120 + 3 G 16,0
3 x 150 + 3 G 25,0
3 x 185 + 3 G 35,0
3 x 240 + 3 G 42,5

Outer
approx. mm
9,2
10,8
12,3
14,0
17,6
21,2
24,5
26,9
32,5
35,5
40,1
44,4
49,3
55,1
60,0

Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
18
11
6
7
9
4
3
2
2
1

210
210
150
180
190
95
85
40
45
50

Power ratings **)


with 3 loaded cores
in Amperes
18
26
34
44
61
82
108
135
168
207
250
292
335
382
453

Cop.
weight
kg / km
86,0
144,0
224,0
298,0
491,0
723,0
1138,0
1535,0
2208,0
2871,0
3953,0
4836,0
5412,0
6969,0
8540,0

Weight
AWG-No.
approx. kg / km
140,0
220,0
323,0
420,0
615,0
819,0
1325,0
1718,0
2399,0
3056,0
4162,0
5074,0
6128,0
7189,0
9540,0

16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Dimensions and specifications may be changed without prior notice. (RD01)

205

Motor-, Servo and Feedback Cables

TOPFLEX -EMV-UV-2YSLCYK-J for power supply connections to


frequency converters, double screened, 0,6/1kV, meter marking

Technical data

Special motor power supply cable for


frequency converters adapted to
DIN VDE 0250
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage U0/U 600/1000 V
Max. operating voltage
A.C. and 3-phase 700/1200 V
DC operation 900/1800 V
Test voltage 4000 V
Insulation resistance
min. 200 MOhm x km
Coupling resistance
acc. to different cross-sections
max. 250 Ohm/km
Minimum bending radius
free-movement for outer :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
fixed installation for outer :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
Radiation-resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of polyethylene (PE)
Core identificdation BN, BK, GY
GN-YE conductor
Cores stranded in concentric layers
1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
Sheath colour black (RAL 9005)
with meter marking

Note

**)The current carrying capacity for


permanent operation at ambient temperature
of 30C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.

Properties

Low mutual capacitance


Low coupling resistance for high
electromagnetic compatibility
UV-resitant
Outdoor application, possible for
installation in underground at 4G16 mm
This screened motor supply cable with
low mutual capacitance of the single cores
because of the special PE core insulation
and low screen capacitance enable a low-loss
transmission of the power compared to
PVC-sheathed connecting cables
Due to the optimal screening an
interference-free operation of
frequency converters is obtained
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Meets EMC requirements acc. to
EN 55011 and DIN VDE 0875 part 11
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

This TOPFLEX-EMV-2YSLCYK-J motor power supply cable for the frequency converters assures electromagnetic compatibillity in plants and buildings,
facilities with units and operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings. As a
supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments and for
outdoor applications, possible for installation in underground at 4G16 mm. Used in the automotive and food industries, environmental technology,
packaging industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps, ventilators,
conveyor belts and air-conditioning installations and similar applications. Installation in hazardous areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.

No.cores x
cross-sec.
mm

22234
22235
22236
22237
22238
22239
22240
22241
22242
22243
22244
22245
22246
22247

4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
4 G 185

Outer
Mutual capacitance
approx. mm Core / Core Core / Screen
approx.nF / approx.nF /
km
km
10,1
70
110
11,9
80
130
13,6
90
150
15,3
90
150
19,4
120
200
22,4
140
230
26,7
120
210
29,3
150
260
34,1
190
320
39,0
190
320
44,0
250
410
48,7
54,2
60,6

Dimensions and specifications may be changed without prior notice. (RD01)

206

Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
18
11
6
7
9
4
3
2
2
1

210
210
150
180
190
95
85
40
45
50

Power ratings **)


with 3 loaded cores
in Amperes

Cop.
weight
kg / km

Weight
approx.
kg / km

18
26
34
44
61
82
108
135
168
207
250
292
335
382

95,0
150,0
235,0
320,0
533,0
789,0
1236,0
1662,0
2345,0
3196,0
4316,0
5435,0
6394,0
7639,0

230,0
300,0
485,0
630,0
860,0
1290,0
1860,0
2610,0
2950,0
3950,0
5300,0
6600,0
7040,0
8380,0

AWG-No.

16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil

Motor-, Servo and Feedback Cables

TOPFLEX-EMV-UV-3 PLUS 2YSLCYK-J for power supply

connections to frequency converters, double screened, 0,6/1kV, meter marking

D
Technical data

Special motor power supply cable for


frequency converters adapted to
DIN VDE 0250
Temperature range
flexing -5C up to +70C
fixed installation -40C up to +70C
Nominal voltage U0/U 600/1000 V
Max. operating voltage
A.C. and 3-phase 700/1200 V
DC operation 900/1800 V
Test voltage 4000 V
Insulation resistance
min. 200 MOhm x km
Coupling resistance
acc. to different cross-sections
max. 250 Ohm/km
Minimum bending radius
free-movement for outer :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
fixed installation for outer :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of polyethylene (PE)
Core identification BK, BN, GY
GN-YE conductor (divided into 3)
3+3 core design
Cores stranded in concentric layers
1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
Sheath colour black (RAL 9005)
with meter marking

Note

**)The current carrying capacity for


permanent operation at ambient temperature
of 30C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Properties

Low mutual capacitance


Low coupling resistance for high
electromagnetic compatibility
Due to the optimal screening an
interference-free operation of
frequency converters is obtained
The 3 PLUS-construction of motor power
supply cables features a symmetrical 3-core
design, improved in terms of EMC
characteristics comparing favorably with a
4-core version. The protective conductor
PE, divided into 3 is uniformly stranded in
the interstices. This enables an extremely
concentric structure
The minimum cross-section of
0,75 mm meets the requirements
of DIN EN 60204 part 1
UV-resistant
Outdoor application
This screened motor supply cable with
low mutual capacitance of the single cores
because of the special PE core insulation
and low screen capacitance enable a low-loss
transmission of the power compared to
PVC-sheathed connecting cables
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Meets EMC requirements acc. to
EN 55011 and DIN VDE 0875 part 11

Application

As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments
and for outdoor applications, possible for installation in underground at 3x16+3G2,5 mm. Used in the automobile industry, food industry, environmental
engineering, packaging industry, toolmaking machinery, handling equipment, for SIMOVERT drivers, they are particularly suitable for use with industrial
pumps, ventilators, conveyor belts and air-conditioning installations and similar applications. Installation in hazardous areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation

207

Motor-, Servo and Feedback Cables

TOPFLEX-EMV-UV-3 PLUS 2YSLCYK-J for power supply

connections to frequency converters, double screened, 0,6/1kV, meter marking


Part no.
22673
22674
22675
22676
22677
22678
22679
22680
22681
22682
22683
22684
22685
22686
22687

No.cores x
cross-sec.
mm
3 x 1,5 + 3 G 0,25
3 x 2,5 + 3 G 0,5
3 x 4 + 3 G 0,75
3 x 6 + 3 G 1,0
3 x 10 + 3 G 1,5
3 x 16 + 3 G 2,5
3 x 25 + 3 G 4,0
3 x 35 + 3 G 6,0
3 x 50 + 3 G 10,0
3 x 70 + 3 G 10,0
3 x 95 + 3 G 16,0
3 x 120 + 3 G 16,0
3 x 150 + 3 G 25,0
3 x 185 + 3 G 35,0
3 x 240 + 3 G 42,5

Outer
approx. mm
9,2
10,8
12,3
14,0
17,6
21,2
24,5
26,9
32,5
35,5
40,1
44,4
49,3
55,1
60,0

Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
18
11
6
7
9
4
3
2
2
1

Dimensions and specifications may be changed without prior notice. (RD01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

208

210
210
150
180
190
95
85
40
45
50

Power ratings **)


with 3 loaded cores
in Amperes
18
26
34
44
61
82
108
135
168
207
250
292
335
382
453

Cop.
weight
kg / km
86,0
144,0
224,0
298,0
491,0
723,0
1138,0
1535,0
2208,0
2871,0
3953,0
4836,0
5412,0
6969,0
8540,0

Weight
AWG-No.
approx. kg / km
140,0
220,0
323,0
420,0
615,0
819,0
1325,0
1718,0
2399,0
3056,0
4162,0
5075,0
6128,0
7189,0
9540,0

16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Motor-, Servo and Feedback Cables

TOPFLEX-EMV-UV-2XSLCYK-J for power supply connections to

frequency converters, double screened, higher current carrying capacity, 0,6/1kV, meter marking

D
Technical data

Special motor power supply cable for


frequency converters adapted to
DIN VDE 0250
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 600/1000 V
Max. operating voltage
A.C. and 3-phase 700/1200 V
DC operation 900/1800 V
Test voltage 4000 V
Insulation resistance
min. 200 MOhm x km
Coupling resistance
acc. to different cross-sections
max. 250 Ohm/km
Minimum bending radius
free-movement for outer :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
fixed installation for outer :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
Radiation-resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of cross-linked
polyethylene (XLPE)
Core identification BN, BK, GY
GN-YE conductor
Cores stranded in concentric layers
1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
Sheath colour black (RAL 9005)
with meter marking

Note

**)The current carrying capacity for


permanent operation at ambient temperature
of 30C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Properties

Low mutual capacitance


Low coupling resistance for high
electromagnetic compatibility
UV-resitant
Outdoor application, possible for
installation in underground at 4G16 mm
This screened motor supply cable with
low mutual capacitance of the single cores
because of the special XLPE core insulation
and low screen capacitance enable a low-loss
transmission of the power compared to
PE-sheathed connecting cables
Due to the optimal screening an
interference-free operation of
frequency converters is obtained
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Meets EMC requirements acc. to
EN 55011 and DIN VDE 0875 part 11

Application

This TOPFLEX-EMV-UV-2XSLCYK-J motor power supply cable for the frequency converters assures electromagnetic compatibillity in plants and
buildings, facilities with units and operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings.
Respecting the permissible operating temperature at the conductor of +90 C permits a higher current carrying capacity than PE insulated power
distribution cables. As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and
wet environments and for outdoor applications, possible for installation in underground at 4G16 mm. Used in the automotive and food industries,
environmental technology, packaging industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable for use with
industrial pumps, ventilators, conveyor belts and air-conditioning installations and similar applications. Installation in hazardous areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.

No.cores x
cross-sec.
mm

24489
24490
24491
24492
24493
24494

4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16

Outer
Mutual capacitance
approx. mm Core / Core Core / Screen
approx.nF / approx.nF /
km
km
10,1
70
110
11,2
80
130
12,8
90
150
14,9
90
150
17,7
120
200
20,9
140
230

Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km

Power ratings **)


with 3 loaded cores
in Amperes

Cop.
weight
kg / km

Weight
approx.
kg / km

18
11
6
7
9

23
32
42
54
75
100

95,0
150,0
235,0
320,0
533,0
789,0

230,0
300,0
485,0
630,0
860,0
1290,0

210
210
150
180
190

AWG-No.

16
14
12
10
8
6
Continuation

209

Motor-, Servo and Feedback Cables

TOPFLEX-EMV-UV-2XSLCYK-J for power supply connections to

frequency converters, double screened, higher current carrying capacity, 0,6/1kV, meter marking
Part no.

No.cores x
cross-sec.
mm

24495
24496
24497
24498
24499
24500
24506
24507

4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
4 G 185

Outer
Mutual capacitance
approx. mm Core / Core Core / Screen
approx.nF / approx.nF /
km
km
25,3
120
210
28,0
150
260
32,3
190
320
37,6
190
320
41,6
250
410
44,8
52,3
58,7

Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km

Power ratings **)


with 3 loaded cores
in Amperes

Cop.
weight
kg / km

Weight
approx.
kg / km

4
3
2
2
1

127
158
192
246
298
346
399
456

1236,0
1662,0
2345,0
3196,0
4316,0
5435,0
6394,0
7639,0

1860,0
2610,0
2950,0
3950,0
5300,0
6600,0
7040,0
8380,0

Dimensions and specifications may be changed without prior notice. (RD01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

210

95
85
40
45
50

AWG-No.

4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil

Motor-, Servo and Feedback Cables

TOPFLEX-EMV-UV-3 PLUS 2XSLCYK-J for power supply

connections to frequency converters, double screened, higher current carrying capacity, 0,6/1kV,
meter marking

D
Technical data

Special motor power supply cable for


frequency converters adapted to
DIN VDE 0250
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 600/1000 V
Max. operating voltage
A.C. and 3-phase 700/1200 V
DC operation 900/1800 V
Test voltage 4000 V
Insulation resistance
min. 200 MOhm x km
Coupling resistance
acc. to different cross-sections
max. 250 Ohm/km
Minimum bending radius
free-movement for outer :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
fixed installation for outer :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of cross-linked
polyethylene (XLPE)
Core identification BK, BN, GY
GN-YE conductor (divided into 3)
3+3 core design
Cores stranded in concentric layers
1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
Sheath colour black (RAL 9005)
with meter marking

Note

**)The current carrying capacity for


permanent operation at ambient temperature
of 30C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Properties

Low mutual capacitance


Low coupling resistance for high
electromagnetic compatibility
Due to the optimal screening an
interference-free operation of
frequency converters is obtained
The 3 PLUS-construction of motor power
supply cables features a symmetrical 3-core
design, improved in terms of EMC
characteristics comparing favorably with a
4-core version. The protective conductor
PE, divided into 3 is uniformly stranded in
the interstices. This enables an extremely
concentric structure.
The minimum cross-section of
0,75 mm meets the requirements
of DIN EN 60204 part 1
UV-resistant
Outdoor application, possible for installation
in undergraound at 3x16+3G2,5 mm
This screened motor supply cable with
low mutual capacitance of the single cores
because of the special XLPE core insulation
and low screen capacitance enable a low-loss
transmission of the power compared to
PE-sheathed connecting cables
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Meets EMC requirements acc. to
EN 55011 and DIN VDE 0875 part 11

Application

As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments
and for outdoor applications, possible for installation in underground at 3x16+3G2,5 mm. Respecting the permissible operating temperature at the
conductor of +90 C permits a higher current carrying capacity than PE insulated power distribution cables. Used in the automobile industry, food
industry, environmental engineering, packaging industry, toolmaking machinery, handling equipment, for SIMOVERT drivers, they are particularly
suitable for use with industrial pumps, ventilators, conveyor belts and air-conditioning installations and similar applications. Installation in hazardous
areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation

211

Motor-, Servo and Feedback Cables

TOPFLEX-EMV-UV-3 PLUS 2XSLCYK-J for power supply

connections to frequency converters, double screened, higher current carrying capacity, 0,6/1kV,
meter marking
Part no.
24508
24509
24510
24511
24512
24513
24514
24515
24516
24517
24518
24519
24520
24521
24587

No.cores x
cross-sec.
mm
3 x 1,5 + 3 G 0,25
3 x 2,5 + 3 G 0,5
3 x 4 + 3 G 0,75
3 x 6 + 3 G 1,0
3 x 10 + 3 G 1,5
3 x 16 + 3 G 2,5
3 x 25 + 3 G 4,0
3 x 35 + 3 G 6,0
3 x 50 + 3 G 10,0
3 x 70 + 3 G 10,0
3 x 95 + 3 G 16,0
3 x 120 + 3 G 16,0
3 x 150 + 3 G 25,0
3 x 185 + 3 G 35,0
3 x 240 + 3 G 42,5

Outer
approx. mm
9,2
10,8
12,3
14,0
17,6
20,4
23,2
26,1
30,8
34,2
37,8
42,6
47,5
53,4
58,7

Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
18
11
6
7
9
4
3
2
2
1

Dimensions and specifications may be changed without prior notice. (RD01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

212

210
210
150
180
190
95
85
40
45
50

Power ratings **)


with 3 loaded cores
in Amperes
23
32
42
54
75
100
127
158
192
246
298
346
399
456
538

Cop.
weight
kg / km
86,0
144,0
224,0
298,0
491,0
723,0
1138,0
1535,0
2208,0
2871,0
3953,0
4836,0
5412,0
6969,0
8540,0

Weight
AWG-No.
approx. kg / km
140,0
220,0
323,0
420,0
615,0
819,0
1325,0
1718,0
2399,0
3056,0
4162,0
5075,0
6128,0
7189,0
9540,0

16
14
12
10
8
6
4
2
2
2/0
3/0
4/0
300 kcmil
350 kcmil
350 kcmil

Motor-, Servo and Feedback Cables

TOPFLEX-EMV-UV-2XSLCH-J for power supply connections to frequency

converters, halogen-free, double screened, higher current carrying capacity, 0,6/1kV, meter marking

D
Technical data

Special motor power supply cable for


frequency converters adapted to
DIN VDE 0250
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 600/1000 V
Max. operating voltage
A.C. and 3-phase 700/1200 V
DC operation 900/1800 V
Test voltage 4000 V
Insulation resistance
min. 200 MOhm x km
Coupling resistance
acc. to different cross-sections
max. 250 Ohm/km
Minimum bending radius
free-movement for outer :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
fixed installation for outer :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
Radiation-resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductor to


DIN VDE 0295 cl.5, BS 6360 cl.5,
IEC 60228 cl.5
Core insulation of cross-linked
polyethylene (XLPE)
Core cidentification: BN, BL, GY
GN-YE conductor
Cores stranded in concentric layers
1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special polyolefin compound
Sheath colour black (RAL 9005)
with meter marking

Note

The current carrying capacity for


permanent operation at ambient temperature
of 30C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

**)

Properties

halogen-free
Low mutual capacitance
Low coupling resistance for high
electromagnetic compatibility
This screened motor supply cable with
low mutual capacitance of the single cores
because of the special XLPE core insulation
and low screen capacitance enable a low-loss
transmission of the power compared to
PE-sheathed connecting cables
Due to the optimal screening an
interference-free operation of frequency
converters is obtained
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Meets EMC requirements acc. to
EN 55011 and DIN VDE 0875 part 11

Application

This TOPFLEX-EMV-UV-2XSLCH-J motor power supply cable for the frequency converters assures electromagnetic compatibillity in plants and
buildings, facilities with units and operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings.
Respecting the permissible operating temperature at the conductor of +90 C permits a higher current carrying capacity than PE insulated power
distribution cables. As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and
wet environments. These cables are suitable for outdoor applications and in underground by using in conduits or tubes. For the installation in conduit
all precautions must be taken that no accumulation of water can occur in the pipes. Used in the automotive and food industries, environmental
technology, packaging industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps,
ventilators, conveyor belts and air-conditioning installations and similar applications. Installation in hazardous areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation

213

Motor-, Servo and Feedback Cables

TOPFLEX-EMV-UV-2XSLCH-J for power supply connections to frequency

converters, halogen-free, double screened, higher current carrying capacity, 0,6/1kV, meter marking
Part no.

No.cores x
cross-sec.
mm

24522
24523
24524
24525
24526
24527
24528
24529
24530
24531
24532
24533
24534
24535

4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
4 G 185

Outer
Mutual capacitance
approx. mm Core / Core Core / Screen
approx.nF / approx.nF /
km
km
10,1
70
110
11,2
80
130
12,8
90
150
14,9
90
150
17,7
120
200
20,9
140
230
25,3
120
210
28,0
150
260
32,3
190
320
37,6
190
320
41,6
250
410
44,8
52,3
58,7

Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
18
11
6
7
9
4
3
2
2
1

Dimensions and specifications may be changed without prior notice. (RD01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

214

210
210
150
180
190
95
85
40
45
50

Power ratings **)


with 3 loaded cores
in Amperes

Cop.
weight
kg / km

Weight
approx.
kg / km

23
32
42
54
75
100
127
168
192
246
298
346
399
456

95,0
150,0
235,0
320,0
533,0
789,0
1236,0
1662,0
2345,0
3196,0
4316,0
5435,0
6394,0
7639,0

230,0
300,0
485,0
630,0
860,0
1290,0
1860,0
2610,0
2950,0
3950,0
5300,0
6600,0
7040,0
8380,0

AWG-No.

16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil

Motor-, Servo and Feedback Cables

TOPFLEX-EMV-UV-3 PLUS 2XSLCH-J for power supply connections

to frequency converters, halogen-free, double screened, higher current carrying capacity, 0,6/1kV,
meter marking

D
Technical data

Special motor power supply cable for


frequency converters adapted to
DIN VDE 0250
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 600/1000 V
Max. operating voltage
A.C. and 3-phase 700/1200 V
DC operation 900/1800 V
Test voltage 4000 V
Insulation resistance
min. 200 MOhm x km
Coupling resistance
acc. to different cross-sections
max. 250 Ohm/km
Minimum bending radius
free-movement for outer :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
fixed installation for outer :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of cross-linked
polyethylene (XLPE)
Core identification BK, BN, GY
GN-YE conductor (divided into 3)
3+3 core design
Cores stranded in concentric layers
1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 85% coverage
Outer sheath special polyolefin compound
Sheath colour black (RAL 9005)
with meter marking

Note

**)The current carrying capacity for


permanent operation at ambient temperature
of 30C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Properties

halogen-free
Low mutual capacitance
Low coupling resistance for high
electromagnetic compatibility
Due to the optimal screening an
interference-free operation of frequency
converters is obtained
The 3 PLUS-construction of motor power
supply cables features a symmetrical 3-core
design, improved in terms of EMC
characteristics comparing favorably with a
4-core version. The protective conductor
PE, divided into 3 is uniformly stranded in
the interstices. This enables an extremely
concentric structure
The minimum cross-section of
0,75 mm meets the requirements
of DIN EN 60204 part 1
This screened motor supply cable with
low mutual capacitance of the single cores
because of the special XLPE core insulation
and low screen capacitance enable a low-loss
transmission of the power compared to
PE-sheathed connecting cables
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Meets EMC requirements acc. to
EN 55011 and DIN VDE 0875 part 11

Application

As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments.
These cables are suitable for outdoor applications and in underground by using in conduits or tubes. For the installation in conduit all precautions must
be taken that no accumulation of water can occur in the pipes. Respecting the permissible operating temperature at the conductor of +90 C permits
a higher current carrying capacity than PE insulated power distribution cables. Used in the automobile industry, food industry, environmental engineering,
packaging industry, toolmaking machinery, handling equipment, for SIMOVERT drivers, they are particularly suitable for use with industrial pumps,
ventilators, conveyor belts and air-conditioning installations and similar applications. Installation in hazardous areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation

215

Motor-, Servo and Feedback Cables

TOPFLEX-EMV-UV-3 PLUS 2XSLCH-J for power supply connections

to frequency converters, halogen-free, double screened, higher current carrying capacity, 0,6/1kV,
meter marking
Part no.
24536
24537
24538
24539
24540
24541
24542
24543
24544
24545
24546
24583
24584
24585
24586

No.cores x
cross-sec.
mm
3 x 1,5 + 3 G 0,25
3 x 2,5 + 3 G 0,5
3 x 4 + 3 G 0,75
3 x 6 + 3 G 1,0
3 x 10 + 3 G 1,5
3 x 16 + 3 G 2,5
3 x 25 + 3 G 4,0
3 x 35 + 3 G 6,0
3 x 50 + 3 G 10,0
3 x 70 + 3 G 10,0
3 x 95 + 3 G 16,0
3 x 120 + 3 G 16,0
3 x 150 + 3 G 25,0
3 x 185 + 3 G 35,0
3 x 240 + 3 G 42,5

Outer
approx. mm
9,2
10,8
12,3
14,0
17,6
20,4
23,2
26,1
30,8
34,2
37,8
42,6
47,5
53,4
58,7

Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
18
11
6
7
9
4
3
2
2
1

Dimensions and specifications may be changed without prior notice. (RD01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

216

210
210
150
180
190
95
85
40
45
50

Power ratings **)


with 3 loaded cores
in Amperes
23
32
42
54
75
100
127
158
192
246
298
346
399
456
538

Cop.
weight
kg / km
86,0
144,0
224,0
298,0
491,0
723,0
1138,0
1535,0
2208,0
2871,0
3953,0
4836,0
5412,0
6969,0
8540,0

Weight
AWG-No.
approx. kg / km
140,0
220,0
323,0
420,0
615,0
819,0
1325,0
1718,0
2399,0
3056,0
4162,0
5075,0
6128,0
7189,0
9540,0

16
14
10
10
10
6
10
2
2
2/0
3/0
4/0
300 kcmil
350 kcmil
350 kcmil

Motor-, Servo and Feedback Cables

TOPFLEX Motor 109 low capacitance power supply cable 0,6/1kV, increased

ampacity, halogen-free, meter marking

D
Technical data

Special motor power supply cable for


frequency converters
Temperature range
flexing -5C to +70C
fixed installation -40C to +80C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 600/1000 V
Max. operating voltage
A.C. and 3-phase 700/1200 V
DC operation 900/1800 V
Test voltage 2500 V
Insulation resistance
min. 200 MOhm x km
Coupling resistance
acc. to different cross-sections
max. 250 Ohm/km
Mutual capacitance
acc. to different cross-sections
core/core 70 to 250 nF/km
core/screen 110 to 410 nF/km
Minimum bending radius
free-movement for outer :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
fixed installation for outer :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
Radiation-resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insualtion of special Polymer
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 7 cores, black with continuous
white numbering
GN-YE conductor
Cores stranded in concentric layers
1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 80% coverage
Outer sheath of special PUR
Sheath colour orange (RAL 2003)
with meter marking

Properties

Special polymerinsulation ensures low


dielectric losses, a dual voltage resistance,
longer service life and low - interference
shield, and increased current carrying
capacity
Low coupling resistance for high
electromagnetic compatibility
UV-resistant
Outdoor application
This screened motor supply cable with
low mutual capacitance of the single
cores because of the special Polymer
core insulation and low screen capacitance
enable a low-loss transmission of the
power compared to PVC-sheathed
connecting cables
Due to the optimal screening an
interference-free operation of frequency
converters is obtained
Design acc. to the requirements of
VdS 3501:2006-04
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Low mutual capacitance, test acc. to
DIN VDE 0472 part 504, test method B
Meets EMC requirements acc. to
EN 55011 and DIN VDE 0875 part 11

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

This motor power supply cable for the frequency converters assures electromagnetic compatibillity in plants and buildings, facilities with units and
operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings. As a supply and connecting
cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments and for outdoor applications.
Used in the automotive and food industries, environmental technology, packaging industry, machine tools. Handling equipment, for SIMOVERT drives,
they are particularly suitable for use with industrial pumps, ventilators, conveyor belts and air-conditioning installations and similar applications.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
22724
3 G 1,5
22707
4 G 1,5
22708
5 G 1,5
22709
7 G 1,5
22710
3 G 2,5
22711
4 G 2,5
22712
5 G 2,5
22713
7 G 2,5
22714
4G4

Outer
approx.
mm
9,4
10,4
11,2
13,2
11,2
12,5
13,5
16,0
14,2

Cop.
Weight
weight approx.
kg / km kg / km
72,0
200,0
95,0
230,0
117,0
258,0
148,0
281,0
137,0
270,0
150,0
300,0
200,0
352,0
230,0
473,0
235,0
485,0

AWG-No.
16
16
16
16
14
14
14
14
12

Part no. No.cores x


cross-sec.
mm
22715
5G4
22716
7G4
22717
4G6
22718
5G6
22719
7G6
22720
4 G 10
22721
5 G 10
22722
4 G 16
22723
4 G 25

Outer
approx.
mm
15,4
18,2
15,2
16,8
20,0
19,5
21,6
23,1
27,1

Cop.
Weight
weight approx.
kg / km kg / km
321,0
567,0
352,0
603,0
320,0
633,0
439,0
679,0
501,0
771,0
533,0
860,0
711,0
1029,0
789,0
1290,0
1236,0
1862,0

AWG-No.
12
12
10
10
10
8
8
6
4

Dimensions and specifications may be changed without prior notice. (RD01)

217

- fi
xe
N
om
d
in
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vo
lta
ge
Be
U
nd
0 /
U
in
g
ra
di
Be
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-f
in
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g
xi
ra
ng
Ha
di
us
lo
x
ge

-f
ni
U
x
fre
ed
Ve
re
x

sis
O
ut tan
t
do
or
Dr
u
se
ag
ch
ai
Co
n
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co
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e n es /
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R/ shi E 0
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ed
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A
no
./
Pa
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ge
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Te
m
pe

ra
tu
re

Te
m
pe

ra
tu
re

(
C)

(
C)

- fl

ex

in
g

HEAT-RESISTANT CABLES

-5 to +105

-30 to +105

300/500

-35 to +120

-55 to +145
-60 to +180

Heat-resistant cables
HELUTHERM 120

7.5x

4x

300/500

8x

4x

300/500

7.5x

4x

-60 to +180

300/500

7.5x

4x

H05SS-F / H05SST-F

-60 to +180

300/500

7.5x

4x

HELUFLON-FEP-6Y

-100 to +205

600

15x

4x
5x

8x

4x

HELUTHERM 145 MULTI

SiHF
THERMFLEX 180 EWKF

-25 to +180

MULTITHERM 400

220

221

223

225

X
X

226
227
229

-60 to +400

500

-35 to +120

-55 to +145

300/500

-60 to +180

300/500

10x

5x

232

-25 to +180

-60 to +180

300/500

10x

5x

234

SiHF/GL-P

-60 to +180

300/500

10x

5x

235

MULTITHERM 400 -ES

-60 to +400

500

5x

236

HELUTHERM 145 MULTI-C


SiHF-C-Si
THERMFLEX 180 EWKF-C

X
X

230

The selection table is intended as an initial orientation.


Please see the relevant page of the catalogue for detailed information on the product properties.

219

Heat resistant Cables

HELUTHERM 120

Technical data

Special PVC cable with increased


heat-resistance adapted to
DIN VDE 0285-525-2-11 /
DIN EN 50525-2-11
0,5-0,75 mm acc. to IEC 60227/56
1,0-2,5 mm acc. to IEC 60227/57
Temperature range
flexing -5C to +105C
fixed installation -30C to +105C
(for short time +120C)
Nominal voltage
0,5-1 mm U0/U 300/500 V
from 1,5 mm U0/U 450/750 V
Spark-test 6000 V
Test voltage 2000 V
Breakdown voltage min. 4000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

flexible, heat-resistant (+105C), meter marking

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insualtion of special PVC
compound type TI3 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC, heatresistant compound type TM3 to
DIN VDE 0207-363-4-1 / DIN EN
50363-4-1
Outer sheath black (RAL 9005),
also available in other colours on request
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
On request
HELUTHERM 120 H03V2V2-F
HELUTHERM 120 H05V2V2-F
HELUTHERM 120 (H)05V2V2-F

Application

Therm cables are ideal for use in machines, appliances or motors which are subject to direct contact with high temperatures (e. g. varnishing machines
and drying towers etc.). For application in dry, moist and wet rooms and in open air.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24002
24003
24004
24005
24006
24007
24008
24009
24011
24012
24013
24014
24015
24016
24017
24018
24019
24020
24021
24022
24023
24024
24025
24026
24027
24028

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
1x1
2x1
3G1
4G1
5G1
6G1
7G1
12 G 1
18 G 1
25 G 1

Outer
approx. mm
5,0
5,3
5,8
6,7
8,8
11,1
12,9
15,8
6,2
6,6
7,1
8,0
9,5
11,6
13,9
16,9
6,0
6,5
6,9
7,7
8,4
9,3
10,0
12,5
14,7
17,8

Cop.
weight
kg / km
9,6
14,4
19,2
24,0
33,6
58,0
86,0
101,0
14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0
9,6
19,2
29,0
38,0
48,0
58,0
67,0
115,0
173,0
240,0

Weight
approx.
kg / km
40,0
50,0
60,0
70,0
90,0
140,0
170,0
250,0
52,0
61,0
75,0
94,0
112,0
180,0
270,0
380,0
50,0
60,0
73,0
88,0
110,0
121,0
130,0
223,0
350,0
485,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RE01)

220

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18

Part no.
24030
24031
24032
24033
24034
24035
24036
24037
24039
24046
24040
24041
24042
24044
24291
24045
24292

No.cores x
cross-sec.
mm
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
2x4
3G4
4G4
5G4

Outer
approx. mm
7,4
8,1
9,0
10,0
11,9
14,5
17,4
21,3
9,3
10,1
11,0
12,3
14,6
10,6
11,5
12,5
15,1

Cop.
weight
kg / km
29,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0
48,0
72,0
96,0
120,0
168,0
77,0
115,0
154,0
192,0

Weight
approx.
kg / km
77,0
97,0
122,0
143,0
179,0
310,0
460,0
650,0
120,0
150,0
200,0
250,0
310,0
180,0
220,0
300,0
360,0

AWG-No.
16
16
16
16
16
16
16
16
14
14
14
14
14
12
12
12
12

Heat resistant Cables

HELUTHERM 145 MULTI

flexible, cross-linked, halogen-free,

meter marking

Technical data

Halogen-free control and connecting cable


with increased heat resistance
Temperature range
flexing -35C to +120C
fixed installation -55C to +145C
in short-circuit +250C
Nominal voltage
up to 1,0 mm U0/U 300/500 V
from 1,5 mm U0/U 450/750 V
with protected fixed installation
from 1,5 mm U0/U 600/1000 V
Test voltage 3000 V
Minimum bending radius
in operation 8x cable
fixed installation 4x cable
Caloric load values
see Technical Informations
Power ratings table
see Technical Informations
Approval
Germanischer Lloyd

Cable structure

Tinned Cu wires, acc. to


DIN VDE 0295 cl.5, BS 6360 cl.5
and IEC 60228 cl. 5
Core insulation of halogen-free,
cross-linked polyolefin-copolymer
Core identification to DIN VDE 0293-308
- for 2 cores BN, BU
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
also available in other colours on request
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Fleece wrapping
Outer sheath of halogenfree,
cross-linked Polyolefin-Copolymer
Sheath colour black
also available in other colours on request
with meter marking

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
HELUTHERM 145 MULTI-C,
confer page 230

Properties

Reduced flame propagation


Good abrasion and notch resistance
Good resistance to oils and weathering
Resistant to UV radiation and ozone
Resistant to soldering temperatures
Thermal class B
Are resistant to melting, even when in
contact with a soldering iron at
temperatures of between 300C and
380C, because of the cross-linking for
the insulation material
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test (unit flame test) acc. to
DIN VDE 0482-332-3-22, BS 4066 part 3,
DIN EN 60332-3-22, IEC 60332-3-22
(previously DIN VDE 0472
part 804 test method C)
Flame test (cable) acc. to
DIN VDE 0482-332-1-2, DIN EN 60332-1-2,
IEC 60332-1-2 (equivalent DIN VDE 0472
part 804 test method B)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density
acc. to DIN VDE 0482 part 1034-1+2,
DIN EN 61034-1+2, IEC 61034-1+2,
BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Application

These halogen-free, cross-linked and temperature resistant wiring and control cables with enhanced fire-behaviour properties are used for wiring up
the lighting fixtures, heaters, electric machines (temperature class B), switching systems and distribution switchboards. A very long service life is also
given on account of their excellent high-temperature stability. These cables exhibit good resistance to weathering as well as being very stable to
temperature, moisture, ozone and UV radiation. These cables are therefore mainly used for traffic control systems and diverse outdoor applications.
The development of smoke is low and no corrosive gases are liberated during combustion of these halogen-free cables in case of fire. The risk of toxic
fumes is considerably less in the event of fire because the coloric load values is lower. Precious time can thus be won for a disciplined evacuation, and
unnecessary loss of life can be prevented. The extent of the damage to costly control and monitoring systems and the concrete and steel structures
of buildings and plant due to fire is reduced by this. Injuries to persons and damage to materials can be prevented. A lower conductor cross-section
is possible in certain circumstances because of the high thermal load and thus savings in the space and weight required can be made. These wiring
and control cables provide a significant contribution in safety engineering and environmental protection.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
53376
52630
53377
53378
53379
53380

No.cores x
cross-sec.
mm
1 x 0,25
1 G 0,25
2 x 0,25
3 G 0,25
4 G 0,25
5 G 0,25

Outer
approx. mm
2,9
2,9
4,6
4,9
5,5
5,8

Cop.
weight
kg / km
2,4
2,4
4,8
7,2
9,6
12,0

Weight
approx.
kg / km
11,4
11,4
28,7
33,7
41,8
47,0

AWG-No.
24
24
24
24
24
24

Part no.
53381
53382
53383
53384
53385
53386

No.cores x
cross-sec.
mm
6 G 0,25
7 G 0,25
8 G 0,25
10 G 0,25
12 G 0,25
14 G 0,25

Outer
approx. mm
6,5
6,9
7,3
8,1
8,1
8,6

Cop.
weight
kg / km
14,4
16,8
19,2
24,0
28,8
33,6

Weight
approx.
kg / km
58,0
64,0
71,0
84,0
90,0
102,0

AWG-No.
24
24
24
24
24
24
Continuation

221

Heat resistant Cables

HELUTHERM 145 MULTI

flexible, cross-linked, halogen-free,

meter marking

Part no.
53387
53388
53389
52631
53391
53392
53393
53394
53395
53396
53397
53398
53399
53400
53401
53402
53403
53404
53405
53406
53407
53408
53409
53410
52632
53411
53412
53413
53414
53415
53416
53417
53418
53419
53420
53421
53422
53423
53424
53425
53426
53427
53428
53429
53430
52633
53431
53432
53433
53434
53435
53436
53437
53438
53439
53440
53441
53442
53443
53444
53445
53446
53447
53448
53449
53450
52634
53451
53452
53453
53454
53455
53456
53457
53458
53459
53460
53461
53462
53463
53464
53465
53466
53467

No.cores x
cross-sec.
mm
16 G 0,25
19 G 0,25
21 G 0,25
1 G 0,5
1 x 0,5
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
6 G 0,5
7 G 0,5
8 G 0,5
10 G 0,5
12 G 0,5
14 G 0,5
16 G 0,5
19 G 0,5
21 G 0,5
24 G 0,5
25 G 0,5
27 G 0,5
30 G 0,5
33 G 0,5
37 G 0,5
1 G 0,75
1 x 0,75
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
6 G 0,75
7 G 0,75
8 G 0,75
10 G 0,75
12 G 0,75
14 G 0,75
16 G 0,75
19 G 0,75
21 G 0,75
24 G 0,75
25 G 0,75
27 G 0,75
30 G 0,75
33 G 0,75
37 G 0,75
1G1
1x1
2x1
3G1
4G1
5G1
6G1
7G1
8G1
10 G 1
12 G 1
14 G 1
16 G 1
19 G 1
21 G 1
24 G 1
25 G 1
27 G 1
30 G 1
33 G 1
37 G 1
1 G 1,5
1 x 1,5
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
6 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
14 G 1,5
16 G 1,5
19 G 1,5
21 G 1,5
24 G 1,5
25 G 1,5
27 G 1,5

Outer
approx. mm
8,9
10,1
10,5
3,2
3,2
5,1
5,5
5,9
6,7
7,1
7,8
8,6
9,4
9,4
10,0
10,7
12,4
13,0
14,0
14,0
14,0
15,0
15,0
17,0
3,5
3,5
5,9
6,2
6,9
7,7
8,3
9,1
10,2
11,1
11,1
11,7
12,5
14,0
15,0
16,0
16,0
16,0
17,0
18,0
19,0
3,9
3,9
6,3
6,8
7,4
8,3
8,9
9,9
11,0
12,1
12,1
12,7
13,6
15,1
16,0
17,1
17,1
17,1
17,7
18,9
20,3
4,3
4,3
7,6
8,1
8,8
9,8
10,9
12,0
14,0
14,6
14,6
15,4
16,2
18,3
19,7
21,1
21,1
21,1

Cop.
weight
kg / km
38,4
45,6
50,4
4,8
4,8
9,6
14,4
19,2
24,0
28,8
33,6
38,4
48,0
57,6
67,2
76,8
91,2
100,8
115,2
120,0
129,6
144,0
158,4
177,6
7,2
7,2
14,4
21,6
28,8
36,0
43,2
50,4
57,6
72,0
86,4
100,8
115,2
136,8
151,2
172,8
180,0
194,4
216,0
237,6
266,4
9,6
9,6
19,2
28,8
38,4
48,0
57,6
67,2
76,8
96,0
115,2
134,4
153,6
182,4
201,6
230,4
240,0
259,2
288,0
316,8
355,2
14,4
14,4
28,8
43,2
57,6
72,0
86,4
100,8
115,2
144,0
172,8
201,6
230,4
273,6
302,4
345,6
360,0
388,8

Weight
approx.
kg / km
114,0
132,0
145,0
15,7
15,7
39,6
48,1
51,0
64,0
74,0
88,0
102,0
123,0
135,0
153,0
176,0
213,0
234,0
263,0
269,0
280,0
311,0
343,0
392,0
19,8
19,8
40,0
53,0
69,0
86,0
101,0
117,0
140,0
167,0
183,0
212,0
239,0
290,0
323,0
364,0
371,0
387,0
429,0
468,0
550,0
25,2
25,2
50,0
66,0
86,0
106,0
127,0
155,0
187,0
214,0
230,0
266,0
301,0
377,0
419,0
464,0
472,0
488,0
536,0
605,0
690,0
32,3
32,3
69,0
93,0
120,0
152,0
187,0
222,0
263,0
308,0
330,0
383,0
438,0
554,0
614,0
791,0
701,0
723,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RE01)

222

24
24
24
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Part no.
53468
53469
53470
52635
53471
53472
53473
53474
53475
53476
53477
53478
53479
53480
53481
53482
53483
53484
53485
53486
53487
53488
53489
53490
52636
53491
53492
53493
53494
53495
53496
53497
53498
53499
53500
53501
52637
53502
53503
53504
53505
53506
53507
53508
52638
53509
53510
53511
53512
53513
53514
53515
52639
53516
53517
53518
53519
53520
53521
53522
52640
53523
53524
53525
53526
53527
53528
53529
52641
53530
53531
53532
53533
53534
52642
53535
53536
53537
53538
53539
52643
53540
53541
53542
53543
53544
52644
53545
53546
53547
53548
53549

No.cores x
cross-sec.
mm
30 G 1,5
33 G 1,5
37 G 1,5
1 G 2,5
1 x 2,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
6 G 2,5
7 G 2,5
8 G 2,5
10 G 2,5
12 G 2,5
14 G 2,5
16 G 2,5
19 G 2,5
21 G 2,5
24 G 2,5
25 G 2,5
27 G 2,5
30 G 2,5
33 G 2,5
37 G 2,5
1G4
1x4
2x4
3G4
4G4
5G4
6G4
7G4
8G4
10 G 4
12 G 4
14 G 4
1G6
1x6
2x6
3G6
4G6
5G6
6G6
7G6
1 G 10
1 x 10
2 x 10
3 G 10
4 G 10
5 G 10
6 G 10
7 G 10
1 G 16
1 x 16
2 x 16
3 G 16
4 G 16
5 G 16
6 G 16
7 G 16
1 G 25
1 x 25
2 x 25
3 G 25
4 G 25
5 G 25
6 G 25
7 G 25
1 G 35
1 x 35
2 x 35
3 G 35
4 G 35
5 G 35
1 G 50
1 x 50
2 x 50
3 G 50
4 G 50
5 G 50
1 G 70
1 x 70
2 x 70
3 G 70
4 G 70
5 G 70
1 G 95
1 x 95
2 x 95
3 G 95
4 G 95
5 G 95

Outer
approx. mm
21,8
22,6
24,8
5,0
5,0
9,0
9,8
10,8
12,0
13,2
14,6
15,7
17,7
18,7
19,0
20,1
20,7
23,7
25,8
25,8
25,8
26,7
28,0
30,6
5,6
5,6
10,2
10,9
12,2
13,5
14,9
16,4
17,6
20,1
20,1
21,5
6,1
6,1
11,6
12,4
13,8
15,4
16,7
18,3
7,7
7,7
14,7
15,7
17,5
19,6
21,7
23,7
9,1
9,1
17,7
19,3
21,5
23,9
26,2
28,9
10,0
10,9
21,3
22,7
25,4
28,1
31,1
34,5
12,1
12,1
23,7
25,5
28,4
31,3
14,9
14,9
29,3
31,5
35,3
39,1
17,1
17,1
33,7
36,4
40,3
44,5
19,2
19,2
37,5
40,0
45,3
50,7

Cop.
weight
kg / km
432,0
475,2
532,8
24,0
24,0
48,0
72,0
96,0
120,0
144,0
168,0
192,0
240,0
288,0
336,0
384,0
456,0
504,0
576,0
600,0
648,0
720,0
792,0
888,0
38,4
38,4
76,8
115,2
153,6
192,0
230,4
268,8
307,2
384,0
460,8
537,6
57,6
57,6
115,2
172,8
230,4
288,0
345,6
403,2
96,0
96,0
192,0
288,0
384,0
480,0
576,0
672,0
153,6
153,6
307,2
460,8
614,4
768,0
921,6
1075,2
240,0
240,0
480,0
720,0
960,0
1200,0
1440,0
1680,0
336,0
336,0
672,0
1008,0
1344,0
1680,0
480,0
480,0
960,0
1440,0
1920,0
2400,0
672,0
672,0
1344,0
2016,0
2688,0
3360,0
912,0
912,0
1824,0
2736,0
3648,0
4560,0

Weight
approx.
kg / km
796,0
880,0
1026,0
46,9
46,9
99,0
140,0
183,0
231,0
280,0
336,0
397,0
460,0
500,0
593,0
675,0
835,0
939,0
1047,0
1067,0
1107,0
1219,0
1349,0
1565,0
96,0
96,0
159,0
197,0
260,0
329,0
398,0
478,0
553,0
663,0
725,0
797,0
108,0
108,0
216,0
285,0
375,0
465,0
544,0
664,0
144,0
144,0
351,0
475,0
630,0
782,0
914,0
1092,0
205,0
205,0
495,0
691,0
905,0
1129,0
1327,0
1590,0
336,0
336,0
833,0
1139,0
1489,0
1863,0
2275,0
2633,0
454,0
454,0
1104,0
1513,0
1992,0
2488,0
638,0
638,0
1573,0
2154,0
2819,0
3505,0
875,0
875,0
2157,0
2946,0
3888,0
4864,0
1149,0
1149,0
2763,0
3835,0
5052,0
6307,0

AWG-No.
16
16
16
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
12
12
12
12
12
12
12
12
12
12
12
12
10
10
10
10
10
10
10
10
8
8
8
8
8
8
8
8
6
6
6
6
6
6
6
6
4
4
4
4
4
4
4
4
2
2
2
2
2
2
1
1
1
1
1
1
2/0
2/0
2/0
2/0
2/0
2/0
3/0
3/0
3/0
3/0
3/0
3/0

Heat resistant Cables

SiHF

silicon mulitcore cable, flexible, halogen-free, meter marking

Technical data

Special silicone multicore cable with higher


heat-resistance range adapted to
DIN VDE 0250 part 1 and
DIN VDE 0285-525-2-83/
DIN EN 50525-2-83
Temperature range
-60C to +180C
(for short time +220C)
Temperature limit at the conductor
in operation +180C
Nominal voltage U0/U 300/500 V
Test voltage 2000 V
Breakdown voltage min. 5000 V
Insulation resistance
min. 200 MOhm x km
Power rating
ambient temperature up to +145C
to DIN VDE 0100
for higher temperatures valid:
150C - load value 100%
155C - load value 91%
160C - load value 82%
165C - load value 71%
170C - load value 58%
175C - load value 41%
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of silicone
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Outer sheath of silicone
Sheath colour preferably redbrown
with meter marking

Properties

Advantages
Hardly changes of dielectric strength
and the insulation resistance also at
high temperatures, high ignition or
flash point, in case of fire, forms an
insulating layer of SiO2
Resistant to
High molecular oils, fats from vegetables
and animals, alcohols, plasticizers and
clophenes, diluted acids, lyes and salt
dissolution, oxidation substances, tropical
influences and weather, lake water, oxygen,
ozone
For laying as a fixed installation only
in open or ventilated pipe systems as
well as in ducts. Otherwise the mechanical
properties of the silicon are reduced by
the enclosed air at temperatures
exceeding 90C.
Tests
Halogen-free
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2/ IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Behaviour in fire
no flame propagation acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2,IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OB)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
SiHF-C-Si, confer page 232

Application

Silicone cables were evolved for use wherever insulation is subjected to extreme temperature changes. They are heat-resistant for permanent temperature
up to +180C, for short time operation up to +220C. The good performance of the environmental resistant properties means that silicone cables
can be used at temperatures down to -60C. Silicone cables are halogen-free cables and are especially suited for installation in power stations. They
have also found their uses in the steel producing industries, aviation industry, ship building as well as in ceramic, glass and cement factories. Due to
elastical characteristic of core insulations, these are used as flexible connection cable.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22989
22990
22940
22991
22941
22992
22942
22993
22994
22995
22996
22997
22998
22999
23000
23001

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
6 G 0,5
7 G 0,5
8 G 0,5
10 G 0,5
12 G 0,5
16 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75

Outer
approx. mm
5,6
5,9
5,9
6,4
6,4
7,3
7,3
8,3
8,1
8,9
10,0
10,6
12,1
12,7
15,2
6,4

Cop.
weight
kg / km
9,6
14,5
14,5
19,3
19,3
24,0
24,0
28,9
33,7
38,4
48,1
57,6
76,7
86,5
120,0
14,4

Weight
approx.
kg / km
42,0
44,0
44,0
58,0
58,0
62,0
62,0
79,0
85,0
99,0
124,0
141,0
186,0
211,0
271,0
53,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
19

Part no.
23002
23104
23003
23105
23004
22943
23005
23006
23127
23128
23129
23130
23131
23132
23007
23008

No.cores x
cross-sec.
mm
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
6 G 0,75
7 G 0,75
8 G 0,75
10 G 0,75
12 G 0,75
16 G 0,75
18 G 0,75
25 G 0,75
2x1
3G1

Outer
approx. mm
6,8
6,8
7,6
7,6
8,5
8,5
9,2
9,2
9,9
11,1
12,2
13,7
14,6
17,2
6,6
7,0

Cop.
weight
kg / km
21,6
21,6
29,0
29,0
36,0
36,0
43,0
50,0
57,7
72,1
86,5
115,2
129,7
180,0
19,0
29,0

Weight
approx.
kg / km
63,0
63,0
83,0
83,0
101,0
101,0
115,0
124,0
138,0
156,0
185,0
218,0
260,0
370,0
59,0
77,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
19
19
19
19
18
18
Continuation

223

Heat resistant Cables

SiHF
Part no.
22944
23009
22945
23010
22946
23011
23012
23133
24000
23134
23135
23136
23137
23138
23013
23014
22947
23015
22948
23016
22949
23017
23018
23019
23020
23021
23022
23023
23024
23025
23026
23027
23028
23029
23030
23139
23032
23140

silicon mulitcore cable, flexible, halogen-free, meter marking

No.cores x
cross-sec.
mm
3x1
4G1
4x1
5G1
5x1
6G1
7G1
8G1
9G1
10 G 1
12 G 1
16 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
4 x 1,5
5 G 1,5
5 x 1,5
6 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
14 G 1,5
16 G 1,5
18 G 1,5
20 G 1,5
24 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
6 G 2,5
7 G 2,5
8 G 2,5

Outer
approx. mm
7,0
7,8
7,8
8,8
8,8
9,5
9,5
10,3
11,5
11,5
12,5
14,2
15,1
18,0
7,6
8,0
8,0
8,7
8,7
9,6
9,6
10,4
10,4
11,2
13,0
13,9
14,7
16,2
17,0
17,5
20,4
8,8
9,7
10,6
11,6
12,6
12,6
13,6

Cop.
weight
kg / km
29,0
38,0
38,0
48,0
48,0
58,0
67,0
76,7
86,0
96,1
115,2
153,5
172,9
240,0
29,0
43,0
43,0
58,0
58,0
72,0
72,0
86,0
101,0
114,0
116,0
173,0
202,0
231,0
260,0
288,0
346,0
48,0
72,0
96,0
120,0
144,0
168,0
192,2

Weight
approx.
kg / km
77,0
94,0
94,0
115,0
115,0
134,0
144,0
175,0
196,0
216,0
231,0
302,0
340,0
431,0
81,0
98,0
98,0
122,0
122,0
147,0
147,0
173,0
187,0
213,0
263,0
314,0
379,0
445,0
506,0
566,0
722,0
134,0
152,0
188,0
228,0
304,0
320,0
373,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14

Dimensions and specifications may be changed without prior notice. (RE01)

Suitable accessories can be found in Chapter X.


Cable protection tube - HTP

224

Part no.
23141
23033
23142
23143
23144
23034
23035
23036
23037
23039
23040
23041
23042
23043
23045
23046
23047
23048
23049
23145
23050
23051
23052
23053
23146
23054
23055
23056
23057
23058
23059

No.cores x
cross-sec.
mm
10 G 2,5
12 G 2,5
16 G 2,5
18 G 2,5
25 G 2,5
2x4
3G4
4G4
5G4
7G4
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16
3 G 16
4 G 16
5 G 16
7 G 16
2 x 25
3 G 25
4 G 25
2 x 35
3 G 35
4 G 35

Outer
approx. mm
15,5
17,1
19,6
20,6
24,4
10,8
11,4
12,5
13,9
15,6
12,4
13,2
14,8
16,5
18,0
16,2
17,2
19,4
21,4
23,4
18,0
19,3
21,4
24,0
26,4
22,0
23,4
26,3
24,6
26,3
29,1

Cop.
weight
kg / km
240,1
288,0
384,0
432,2
600,0
77,0
115,0
154,0
192,0
269,0
115,0
173,0
230,0
288,0
403,0
192,0
288,0
384,0
480,0
672,2
308,0
462,0
616,0
770,0
1075,3
480,0
720,0
960,0
672,0
1008,0
1344,0

Weight
approx.
kg / km
450,0
502,0
659,0
761,0
1007,0
180,0
224,0
295,0
359,0
479,0
210,0
270,0
341,0
432,0
552,0
400,0
507,0
644,0
788,0
1151,0
591,0
749,0
950,0
1204,0
1682,0
700,0
1100,0
1500,0
1100,0
1500,0
2100,0

AWG-No.
14
14
14
14
14
12
12
12
12
12
10
10
10
10
10
8
8
8
8
8
6
6
6
6
6
4
4
4
2
2
2

Heat resistant Cables

THERMFLEX 180 EWKF silicone multicore cable,

halogen-free, meter marking

Technical data

adapted to DIN VDE 0285-525-2-83/


DIN EN 50525-2-83
Temperature range
flexing -25C to +180C
fixed installation -60C to +180C
Nominal voltage U0/U 300/500 V
Test voltage 2000 V
Insulation resistance
min. 200 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)
Tests
Insulation integrity
testet acc. to DIN VDE 0472 part 814
and IEC 60331
Halogen-free
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Behaviour in fire
no flame propagation acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2,IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special silicone
compound type EI2 to
DIN VDE 0207-363-1 / DIN EN 50363-1
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special silicone
compound type 2GM1 to
DIN VDE 0207-363-2-1/DIN EN 50363-2-1
Sheath colour black (RAL 9005)
with meter marking

Properties

Smoke density - low


Due to the special abrasive and notch
resistance outer sheath, these cables are
suitable for heavy loading of mechanical
stresses than the usual standard silicone
cables
Hardly changes of dielectric strength and
the insulation resistance also at high
temperatures
High ignition or flash point
leave in case of fire an insulating layer of
SiO2, thereby ensuring a longer functional
integrity
Resistant to
High molecular oils, fats from vegetables and
animals, alcohols, plasticizers and clophenes,
diluted acids, lyes and salt dissolution,
oxidation substances, tropical influences and
weather, lake water, oxygen, ozone

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
EWKF = Improved values to
E=tearing resistance,
W=breaking strength propagation,
K=notch strength, F=flexibility
screened analogue type:
THERMFLEX 180 EWKF-C, confer page 234

Application

These cables are ideal for use everywhere, where they are exposed to high mechanical stresses, as well as wire insulation are subjected to high
temperatures. For use in dry, damp and wet rooms, as well outdoor. Silicone cables are halogen free and are suitable for use in air conditioning and
heating, for lighting, for the wiring of ovens, saunas and solariums, foundries, steel, cement and ceramic works and in the heating and cooling
equipment.
FRNC = Flame Retardant Non Corrosive
All silicon cables are available also in FRNC versions. The sheath designed with special-compound conform flame test method C to DIN VDE 0472 part
804 and IEC 60332-3 as well as HD 405.3. This special compound is self-extinguishing. Because of that these cables can be installed as security cable
with functionality as for example in communal buildings, power stations, hotels, airports etc.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
74992
74993
74994
74995
74996
74997
74998
74999
75000
75001
75002
75003
75004
75005
75006
75007

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
2x1
3G1
4G1
5G1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
16 G 1,5
20 G 1,5

Outer
approx. mm
6,4
7,0
7,6
8,5
6,8
7,2
7,8
8,8
8,8
8,9
9,9
10,8
12,0
16,1
18,2
19,4

Cop.
weight
kg / km
15,0
22,0
29,0
36,0
20,0
29,0
39,0
48,0
29,0
43,0
58,0
72,0
101,0
173,0
231,0
288,0

Weight
approx.
kg / km
53,0
64,0
84,0
101,0
60,0
78,0
95,0
116,0
82,0
98,0
122,0
148,0
187,0
315,0
446,0
566,0

AWG-No.
19
19
19
19
18
18
18
18
16
16
16
16
16
16
16
16

Part no.
75008
75009
75010
75011
75012
75013
75014
75015
75016
75017
75018
75019

No.cores x
cross-sec.
mm
2 G 2,5
3 G 2,5
4 G 2,5
5 G 2,5
2x4
3G4
4G4
5G4
2x6
3G6
4G6
5G6

Outer
approx. mm
9,8
10,4
11,5
12,9
11,6
12,3
13,6
15,2
13,2
14,0
15,5
17,2

Cop.
weight
kg / km
48,0
72,0
96,0
120,0
77,0
115,0
154,0
192,0
115,0
173,0
230,0
288,0

Weight
approx.
kg / km
135,0
152,0
189,0
229,0
180,0
230,0
300,0
380,0
321,0
330,0
430,0
550,0

AWG-No.
14
14
14
14
12
12
12
12
10
10
10
10

Dimensions and specifications may be changed without prior notice. (RE01)

225

Heat resistant Cables

H05SS-F / H05SST-F

Technical data

Heat-resistant multicore cable to


DIN VDE 0285-525-2-83 /
DIN EN 50525-2-83
Temperature range
fixed installation -60C to + 180C
(for short time +250C)
Permissible operating temperature
at conductor +180C
Nominal voltage U0/U 300/500 V
Test voltage 2000 V
Specific volume resistivity
min. 200 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)

heat-resistant multicore cable

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of cross-linked rubber (SiR)
compound type EI2 to
DIN VDE 0207-363-1 / DIN EN 50363-1
Core identification to DIN VDE 0293-308
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Outer sheath of cross-linked rubber
compound type EM9 to
DIN VDE 0207-363-2-1/DIN EN 50363-2-1
Sheath colour black (RAL 9005)
also available in other colours on request
H05SST-F
Constuction as per H05SS-F
Polyester braiding

Properties

Advantages Hardly changes of dielectric


strength and the insulation resistance also
at high temperatures
These cables may be damaged by pulling
over sharp-edges or by abrasion during the
installation and application. To avoid this,
it should be treated with great care during
the installation and application of the cable.
Tests
Behavior in fire:
Test of vertical flame-propagation to
VDE 0482-332-1-2, DIN EN 60332-1-2,
not valid for the cables with outer
polyesterbraiding (Type H05SST-F)

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Multicore cables insulated and sheathed with heat resistant silicone rubber without strain relieving elements are used in high temperatures or with
contact to hot-surfaces. These cables are installed for fixed installation, mechanical protected, for internal wiring of lighting fixtures in industrial
application. It is recommended for the application of the apparatus which are moving during the operation with less mechanical stress.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
H05SS-F
Part no.
22290
22291
22292
22293
22294
22295
22296
22297
22298
22299
22300
22301
22302
22303
22304
22305
22306
22307
22308
22309

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
2x1
3G1
4G1
5G1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
3G4
4G4
3G6
4G6

Outer
min. - max.
mm
5,7 - 7,4
6,2 - 8,1
6,8 - 8,8
7,6 - 9,9
6,1 - 8,0
6,5 - 8,5
7,1 - 9,3
8,0 - 10,3
7,6 - 9,8
8,0 - 10,4
9,0 - 11,6
9,8 - 12,7
9,0 - 11,6
9,6 - 12,4
10,7 - 13,8
11,9 - 15,3
11,3 - 14,5
12,7 - 16,2
12,8 - 16,3
14,2 - 18,1

Cop.
weight
kg / km
14,4
21,6
28,8
36,0
19,2
29,0
38,4
48,0
29,0
43,0
58,0
72,0
48,0
72,0
96,0
120,0
115,0
154,0
173,0
230,0

Weight
approx.
kg / km
59,0
71,0
93,0
113,0
67,0
86,0
105,0
129,0
91,0
110,0
137,0
165,0
150,0
170,0
211,0
255,0
251,0
330,0
379,0
494,0

AWG-No.
19
19
19
19
18
18
18
18
16
16
16
16
14
14
14
14
12
12
10
10

Dimensions and specifications may be changed without prior notice. (RE01)

Suitable accessories can be found in Chapter X.


Cable protection tube - HTP

226

H05SST-F
Part no.
22343
22344
22345
22346
22347
22348
22349
22350
22351
22352
22353
22354
22355
22356
22357
22358
22359
22360
22361
22362

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
2x1
3G1
4G1
5G1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
3G4
4G4
3G6
4G6

Outer
min. - max.
mm
6,7 - 8,4
7,2 - 9,1
7,8 - 9,8
8,6 - 10,9
7,1 - 9,0
7,5 - 9,5
8,1 - 10,3
9,0 - 11,3
8,6 - 10,8
9,0 - 11,4
10,0 - 12,6
10,8 - 13,7
10,0 - 12,6
10,6 - 13,4
11,7 - 14,8
12,9 - 16,3
12,3 - 15,5
13,7 - 17,2
13,8 - 17,3
15,2 - 19,1

Cop.
weight
kg / km
14,4
21,6
28,8
36,0
19,2
29,0
38,4
48,0
29,0
43,0
58,0
72,0
48,0
72,0
96,0
120,0
115,0
154,0
173,0
230,0

Weight
approx.
kg / km
63,0
75,0
99,0
120,0
71,0
91,0
111,0
137,0
97,0
117,0
145,0
175,0
159,0
180,0
224,0
270,0
266,0
350,0
402,0
524,0

AWG-No.
19
19
19
19
18
18
18
18
16
16
16
16
14
14
14
14
12
12
10
10

Heat resistant Cables

HELUFLON-FEP-6Y

multi core, fluorinated polymeric materials,

-100C up to +205C

Technical data

Fluorinated polymeric insulation FEP


(Fluorethylenepropylene)
Temperature range
-100C to +205C
(for short time +230C)
Conductor temperature range
bare copper +130C
tinned copper +180C
silver pl. copper +200C
Nominal voltage 600 V
Test voltage 2500 V
Insulation resistance
min. 2 GOhm x km
Minimum bending radius
flexing 15x cable
fixed installation 4x cable
Radiation resistance
up to 1x106 cJ/kg (up to 1 Mrad)

Cable structure

Copper-conductor, bare, tinned, silver


to DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of FEP-HELUFLON
Core identification to DIN VDE 0293-308
- up to 0,25 mm cores coloured
- from 0,5 mm black cores with
continuous white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Outer sheath of FEP-HELUFLON
Sheath colour black (RAL 9005)

Properties

Higher insulation resistance


Low dielectric loss
Not flammable
Resistant to micro-cultures
Do not permit any fungus-formation
Absolute ozone resistant
Absolute weather resistant
Water absorption <0,01%
Minimal water vapour permeability (approx.
0,18 mgr/cm in 24 hours)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

This cables are predominantly used for installing in control cabinets subjected to high thermal effects as well as in brickworks, heaters, kitchen fitments
and measuring appliances as well as in the chemical industry. These cables are non-flammable and resistant to acids, alkalis, solvents, oil and petrol.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
copper wire, tinned
Part no.

24547
24548
24549
24550
24551
24552
24553
24554
24555
24556
24557
24558
24559
24560
24561
24562
24563
24564
24565

No.cores x
cross-sec.
mm
2 x 0,25
3 G 0,25
4 G 0,25
5 G 0,25
7 G 0,25
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
2x1
3G1
4G1
5G1

Outer
approx. mm
2,7
2,9
3,2
3,5
3,9
3,3
3,5
3,9
4,3
4,8
3,6
3,9
4,3
4,7
4,8
4,1
4,4
4,9
5,5

Cop.
weight
kg / km
5,0
7,5
10,0
12,5
17,5
9,8
14,7
19,6
24,5
34,3
14,4
21,6
29,0
36,0
50,0
19,0
29,0
38,0
48,0

Weight
approx.
kg / km
17,0
22,0
27,0
34,0
46,0
21,0
32,0
44,0
55,0
70,0
31,0
46,0
58,0
69,0
92,0
41,0
55,0
71,0
88,0

AWG-No.
24
24
24
24
24
20
20
20
20
20
19
19
19
19
19
18
18
18
18

copper wire, tinned


Part no.
24566
24273
24274
24275
24501
24502
24503
24504
24505
24276
24277
24278
24279
24280
24281
24282
24283
24284
24285

No.cores x
cross-sec.
mm
7G1
12 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
3G4
4G4
5G4

Outer
approx. mm
6,0
8,0
9,5
11,2
4,9
5,3
5,8
6,5
7,2
10,2
12,3
14,0
6,4
7,0
7,9
8,7
7,5
8,3
9,2

Cop.
weight
kg / km
67,0
115,2
173,0
240,0
29,0
43,0
58,0
72,0
101,0
173,0
260,0
360,0
72,0
96,0
120,0
168,0
115,0
154,0
192,0

Weight
approx.
kg / km
113,0
220,0
321,0
458,0
45,0
70,0
98,0
117,0
184,0
326,0
504,0
682,0
121,0
182,0
240,0
316,0
212,0
304,0
386,0

AWG-No.
18
18
18
18
16
16
16
16
16
16
16
16
14
14
14
14
12
12
12
Continuation

227

Heat resistant Cables

HELUFLON-FEP-6Y

multi core, fluorinated polymeric materials,

-100C up to +205C

Copper wire, bare


Part no.

25914
25915
25916
25917
25918
25919
25920
25921
25922
25923
25924
25925
25926
25927
25928
25929
25930
25931
25932
25933
25934
25935
25936
25937
25938
25939
25940
25941
25942
25943
25944
25945
25946
25947
25948
25949
25950
25951

No.cores x
cross-sec.
mm
2 x 0,25
3 G 0,25
4 G 0,25
5 G 0,25
7 G 0,25
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
3G4
4G4
5G4

Outer
approx. mm
2,7
2,9
3,2
3,5
3,9
3,3
3,5
3,9
4,3
4,8
3,6
3,9
4,3
4,7
5,4
4,1
4,4
4,9
5,5
6,0
8,0
9,5
11,2
4,9
5,3
5,8
6,5
7,2
10,2
12,3
14,0
6,4
7,0
7,9
8,7
7,5
8,3
9,2

Cop.
weight
kg / km
5,0
7,5
10,0
12,5
17,5
9,8
14,7
19,6
24,5
34,3
14,4
21,6
29,0
36,0
50,0
19,0
29,0
38,0
48,0
67,0
115,2
173,0
240,0
29,0
43,0
58,0
72,0
101,0
173,0
260,0
360,0
72,0
96,0
120,0
168,0
115,0
154,0
192,0

Weight
approx.
kg / km
17,0
22,0
27,0
34,0
46,0
21,0
32,0
44,0
55,0
70,0
31,0
46,0
58,0
69,0
92,0
41,0
55,0
71,0
88,0
113,0
220,0
321,0
458,0
45,0
70,0
98,0
117,0
184,0
326,0
504,0
682,0
121,0
182,0
240,0
316,0
212,0
304,0
386,0

AWG-No.
24
24
24
24
24
20
20
20
20
20
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
14
14
14
14
12
12
12

Dimensions and specifications may be changed without prior notice. (RE01)

Suitable accessories can be found in Chapter X.


Cable protection tube - HTP

228

copper wire, silvered


Part no.
25952
25953
25954
25955
25956
25957
25958
25959
25960
25961
25962
25963
25964
25965
25966
25967
25968
25969
25970
25971
25972
25973
25974
25975
25976
25977
25978
25979
25980
25981
25982
25983
25984
25985
25986
25987
25989
25990

No.cores x
cross-sec.
mm
2 x 0,25
3 G 0,25
4 G 0,25
5 G 0,25
7 G 0,25
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
3G4
4G4
5G4

Outer
Cop.
approx. mm weight
kg / km
2,7
5,0
2,9
7,5
3,2
10,0
3,5
12,5
3,9
17,5
3,3
9,8
3,5
14,7
3,9
19,6
4,3
24,5
4,8
34,3
3,6
14,4
3,9
21,6
4,3
29,0
4,7
36,0
5,4
50,0
4,1
19,0
4,4
29,0
4,9
38,0
5,5
48,0
6,0
67,0
8,0
115,2
9,5
173,0
11,2
240,0
4,9
29,0
5,3
43,0
5,8
58,0
6,5
72,0
7,2
101,0
10,2
173,0
12,3
260,0
14,0
360,0
6,4
72,0
7,0
96,0
7,9
120,0
8,7
168,0
7,5
115,0
8,3
154,0
9,2
192,0

AG
weight
kg / km
0,26
0,39
0,52
0,65
0,91
0,34
0,51
0,68
0,85
1,19
0,40
0,60
0,80
1,00
1,40
0,52
0,78
1,04
1,30
1,82
3,12
4,68
6,50
0,70
1,05
1,40
1,75
2,45
4,20
6,30
8,75
2,10
2,80
3,50
4,90
3,60
4,80
6,00

Weight
approx.
kg / km
17,0
22,0
27,0
34,0
46,0
21,0
32,0
44,0
55,0
70,0
31,0
46,0
58,0
69,0
92,0
41,0
55,0
71,0
88,0
113,0
220,0
321,0
458,0
45,0
70,0
98,0
117,0
184,0
326,0
504,0
682,0
121,0
182,0
240,0
316,0
212,0
304,0
386,0

AWG-No.
24
24
24
24
24
20
20
20
20
20
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
14
14
14
14
12
12
12

Heat resistant Cables

MULTITHERM 400

Technical data

Special core insulation


for high temperatures
Temperature range
-60C to +400C
(for short time +500C)
Nominal voltage 500 V
Test voltage 2500 V
Minimum bending radius
5x cable

halogen-free

Cable structure

Copper-conductor nickel plated,


fine-wire (ASTM B 355)
1. Core insulation of braided glass-fibre
impregnated with silicone
2. Core insulation of braided glass-fibre
impregnated with silicone
Core identification
- No. of cores with GN-YE conductor
3 = GN-YE, BU, BN
4 = GN-YE, BK, BU, BN
5 = GN-YE, BK, BU, BN, WH
6 = GN-YE, BK, BU, BN, WH, RD
7 = GN-YE, BK, BU, BN, WH, RD, GY
- No. of cores without GN-YE conductor
2 = BU, BN
3 = BK, BU, BN
4 = BK, BU, BN, WH
5 = BK, BU, BN, WH, RD
6 = BK, BU, BN, WH, RD, GY
7 = BK, BU, BN, WH, RD, GY, GN
Overall lay up of cores
Outer sheath of braided glass-fibre
impregnated with silicone

Properties

Asbestos and cadmium-free

Note

Further sizes are available on request.


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
MULTITHERM 400-ES, confer page 236

Application

MULTITHERM 400 cables are used for applications where extremely high connecting and ambient temperatures can arise, e. g. in iron and steel works,
rolling mills, foundries, glass and ceramic factories, in furnace and power plant construction, during thermoplastic moulding processes etc. The special
construction of the cable is designed for a recommended maximum temperature in damp environmentsof 220C and for dry environments above this
temperature.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.

51741
51742
51743
51744
51745
51746
51747
51748
51749
51750
51751
51752
51753
51754
51755
51756
51757
51758
51759
51760

No.cores x Outer
cross-sec. approx.
mm
mm
2 x 0,5
3 x 0,5
4 x 0,5
5 x 0,5
6 x 0,5
7 x 0,5
2 x 0,75
3 x 0,75
4 x 0,75
5 x 0,75
6 x 0,75
7 x 0,75
2x1
3x1
4x1
5x1
6x1
7x1
2 x 1,5
3 x 1,5

6,2
6,4
7,5
8,0
8,6
8,7
6,7
7,0
8,0
8,8
9,5
9,7
6,9
7,8
8,3
9,1
9,8
10,0
8,0
8,3

Cop.
weight
kg / km
10,0
15,0
19,0
25,0
30,0
34,0
14,4
21,6
29,0
36,0
43,0
50,0
19,0
29,0
38,0
48,0
58,0
67,0
29,0
43,0

Max. permiss. Weight


current carrying approx.
capacity
kg / km
at +340C (A)
3,3
47,0
3,1
50,0
3,0
70,0
2,9
81,0
2,8
97,0
2,7
105,0
5,1
55,0
5,1
66,0
4,9
86,0
4,7
103,0
4,5
119,0
4,4
130,0
7,0
63,0
6,7
82,0
6,4
98,0
6,2
119,0
6,0
138,0
5,8
150,0
9,4
87,0
9,0
103,0

AWG-No.

20
20
20
20
20
20
19
19
19
19
19
19
18
18
18
18
18
18
16
16

Part no.

51761
51762
51763
51764
51765
51766
51767
50060
50061
50062
50063
50064
50065
50066
50067
50068
50069
50070
50071
50072

No.cores x Outer
cross-sec. approx.
mm
mm
4 x 1,5
5 x 1,5
6 x 1,5
7 x 1,5
2 x 2,5
3 x 2,5
4 x 2,5
5 x 2,5
6 x 2,5
7 x 2,5
2x4
3x4
4x4
5x4
7x4
3x6
4x6
5x6
4 x 10
4 x 16

9,1
10,0
10,7
11,0
9,2
9,7
10,6
11,8
12,8
13,0
11,0
11,4
13,0
14,5
16,5
14,2
16,2
17,7
20,0
24,5

Cop.
weight
kg / km
58,0
72,0
88,0
101,0
48,0
72,0
96,0
120,0
144,0
168,0
77,0
115,0
154,0
192,0
270,0
173,0
230,0
288,0
384,0
615,0

Max. permiss. Weight


current carrying approx.
capacity
kg / km
at +340C (A)
8,6
128,0
8,3
150,0
8,0
175,0
7,8
190,0
12,2
135,0
11,6
153,0
11,2
190,0
10,8
230,0
10,4
270,0
10,1
295,0
16,0
191,0
15,3
224,0
14,6
285,0
14,1
360,0
13,3
485,0
20,0
340,0
19,0
442,0
18,0
535,0
26,0
710,0
34,0
990,0

AWG-No.

16
16
16
16
14
14
14
14
14
14
12
12
12
12
12
10
10
10
8
6

Dimensions and specifications may be changed without prior notice. (RE01)

Suitable accessories can be found in Chapter X.


Cable protection tube - HTP

229

Heat resistant Cables

HELUTHERM 145 MULTI-C

flexible, cross-linked,

halogen-free, Cu-screened, EMC-preferred type

Technical data

Temperature-resistant and halogen-free


connection and control cable
Temperature range
flexing -35C to +120C
fixed installation -55C to +145C
in short-circuit +250C
Nominal voltage
up to 1,0 mm U0/U 300/500 V
from 1,5 mm U0/U 450/750 V
with protected fixed installation
from 1,5 mm U0/U 600/1000 V
Test voltage 3000 V
Minimum bending radius
in operation 8x cable
fixed installation 4x cable
Coupling resistance
max. 250 Ohm/km
Caloric load values
see Technical Informations
Power ratings table
see Technical Informations
Approval
Germanischer Lloyd

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of cross-linked,
halogen-free polyolefin-copolymer
Core identification black cores with
continuous white numbering
Cores stranded in layers with
optimal lay-lenght
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of cross-linked,
halogen-free polyolefin-copolymer
Sheath colour black
with meter marking
Different insulation- and outer sheath in
other colours available on request

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
unscreened analogue type:
HELUTHERM 145 MULTI, confer page 221

Properties

Lower propagation of fire


Low development of smoke and fumes
Good abrasion and notch resistance
Good resistance to oils and weathering
Resistant to UV radiation and ozone
Resistant to soldering temperatures
Thermal class B
These control cables are resistant to
melting, even when in contact with a
soldering iron at temperatures of between
300C and 380C, because of the
cross-linking for the insulation material
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test (unit flame test) acc. to
DIN VDE 0482-332-3-22, BS 4066 Teil 3,
DIN EN 60332-3-22, IEC 60332-3-22
(previously DIN VDE 0472
part 804 test method C)
Flame test (cable) acc. to
DIN VDE 0482-332-1-2, DIN EN 60332-1-2,
IEC 60332-1-2 (equivalent DIN VDE 0472
part 804 test method B)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density
acc. to DIN VDE 0482 part 1034-1+2,
DIN EN 61034-1+2, IEC 61034-1+2,
BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Application

These halogen-free, cross-linked and temperature resistant wiring and control cables with enhanced fire-behaviour properties are used for wiring up
the lighting fixtures, heaters, electric machines (temperature class B), switching systems and distribution switchboards. A very long service life is also
given on account of their excellent high-temperature stability. These cables exhibit good resistance to weathering as well as being very stable to
temperature, moisture, ozone and UV radiation. These cables are therfore mainly used for traffic control systems and diverse outdoor applications.
The development of smoke is low and no corrosive gases are liberated during combustion of these halogen-free cables in case of fire. The risk of toxic
fumes is considerably less in the event of fire because the coloric load values is lower. Precious time can thus be won for a disciplined evacuation, and
unnecessary loss of life can be prevented. The extent of the damage to costly control and monitoring systems and the concrete and steel structures
of buildings and plant due to fire is reduced by this. Injuries to persons and damage to materials can be prevented. A lower conductor cross-section
is possible in certain circumstances because of the high thermal load and thus savings in the space and weight required can be made. These wiring
and control cables provide a significant contribution in safety engineering and environmental protection.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
52194
52195

No.cores x
cross-sec.
mm
2 x 0,25
3 x 0,25

Outer
approx. mm
5,0
5,5

Cop.
weight
kg / km
16,0
21,0

Weight
approx.
kg / km
36,0
44,0

AWG-No.
24
24

Part no.
52196
52197

No.cores x
cross-sec.
mm
5 x 0,25
7 x 0,25

Outer
approx. mm
6,4
7,5

Cop.
weight
kg / km
29,0
37,0

Weight
approx.
kg / km
68,0
95,0

AWG-No.
24
24
Continuation

230

Heat resistant Cables

HELUTHERM 145 MULTI-C

flexible, cross-linked,

halogen-free, Cu-screened, EMC-preferred type


Part no.
52198
52199
52200
52201
52202
52203
52204
52205
52206
52207
52208
52209
52210
52211
52212
52213
52214
52215
52216
52217
52218
52219
52220
52221
52222
52223
52224
52225
52226
52227
52228
52229
52230
52231
52232
52233
52234
52235
52236
52237
52238
52239
52240
52241
52242
52243
52244
52245
52246
52247
52248
52249
52250
52251
52252
52253
51000

No.cores x
cross-sec.
mm
1 x 0,5
2 x 0,5
3 x 0,5
4 x 0,5
5 x 0,5
6 x 0,5
7 x 0,5
8 x 0,5
10 x 0,5
12 x 0,5
14 x 0,5
16 x 0,5
19 x 0,5
21 x 0,5
1 x 0,75
2 x 0,75
3 x 0,75
4 x 0,75
5 x 0,75
6 x 0,75
7 x 0,75
8 x 0,75
10 x 0,75
12 x 0,75
14 x 0,75
16 x 0,75
19 x 0,75
21 x 0,75
1x1
2x1
3x1
4x1
5x1
6x1
7x1
8x1
10 x 1
12 x 1
14 x 1
16 x 1
19 x 1
21 x 1
1 x 1,5
2 x 1,5
3 x 1,5
4 x 1,5
5 x 1,5
6 x 1,5
7 x 1,5
8 x 1,5
10 x 1,5
12 x 1,5
14 x 1,5
16 x 1,5
19 x 1,5
21 x 1,5
25 x 1,5

Outer
approx. mm
3,7
5,6
6,1
6,7
7,3
7,9
8,4
9,0
10,0
10,0
11,0
11,7
12,8
13,5
4,0
6,6
6,9
7,6
8,3
8,9
9,9
10,6
11,5
11,5
12,2
12,9
14,5
15,3
4,2
7,0
7,4
8,1
8,9
9,5
10,5
11,4
12,5
12,5
13,5
14,3
16,2
17,0
4,8
8,2
8,7
9,4
10,5
11,5
12,6
13,7
15,0
15,0
16,0
17,0
19,3
20,3
21,7

Cop.
weight
kg / km
15,0
29,0
38,0
45,0
51,0
66,0
68,0
80,0
93,0
107,0
122,0
129,0
158,0
167,0
18,0
38,0
50,0
58,0
70,0
85,0
90,0
110,0
140,0
148,0
167,0
183,0
212,0
230,0
20,0
31,0
56,0
66,0
95,0
105,0
109,0
130,0
138,0
164,0
198,0
203,0
235,0
257,0
22,0
58,0
71,0
86,0
104,0
118,0
136,0
172,0
193,0
222,0
272,0
285,0
331,0
367,0
526,0

Weight
approx.
kg / km
24,0
55,0
64,0
78,0
95,0
106,0
122,0
138,0
161,0
170,0
193,0
216,0
253,0
281,0
29,0
71,0
82,0
100,0
117,0
135,0
158,0
178,0
207,0
220,0
250,0
282,0
335,0
370,0
33,0
78,0
92,0
112,0
134,0
164,0
192,0
219,0
254,0
270,0
308,0
350,0
447,0
492,0
42,0
105,0
121,0
156,0
188,0
225,0
264,0
308,0
361,0
383,0
458,0
515,0
639,0
705,0
841,0

AWG-No.
20
20
20
20
20
20
20
20
20
20
20
20
20
20
19
19
19
19
19
18
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Part no.
52254
52255
52256
52257
52258
52259
52260
52261
52262
52263
52264
52265
52266
52267
52268
52269
52270
52271
52272
52273
52274
52275
52276
52277
52278
52279
52280
52281
52282
52283
52284
52285
52286
52287
52288
52289
52290
52291
52292

No.cores x
cross-sec.
mm
1 x 2,5
2 x 2,5
3 x 2,5
4 x 2,5
5 x 2,5
6 x 2,5
7 x 2,5
8 x 2,5
10 x 2,5
12 x 2,5
14 x 2,5
16 x 2,5
19 x 2,5
21 x 2,5
1x4
2x4
3x4
4x4
5x4
6x4
7x4
8x4
10 x 4
12 x 4
14 x 4
1x6
2x6
3x6
4x6
5x6
6x6
7x6
1 x 10
2 x 10
3 x 10
4 x 10
5 x 10
6 x 10
7 x 10

Outer
approx. mm
5,6
9,8
10,4
11,5
12,6
13,8
15,3
16,5
18,3
18,3
19,6
20,7
23,5
24,4
6,3
10,9
11,5
12,8
14,3
15,6
17,0
18,3
20,7
20,7
22,1
6,9
12,1
12,8
14,3
16,0
17,4
19,3
8,4
15,1
16,4
18,1
20,2
22,3
24,3

Cop.
weight
kg / km
28,0
96,0
146,0
150,0
200,0
227,0
235,0
265,0
326,0
376,0
428,0
480,0
557,0
606,0
56,0
135,0
178,0
220,0
259,0
302,0
355,0
392,0
480,0
557,0
636,0
81,0
175,0
240,0
305,0
441,0
473,0
505,0
124,0
265,0
370,0
485,0
610,0
715,0
820,0

Weight
approx.
kg / km
59,0
148,0
183,0
221,0
273,0
326,0
397,0
475,0
542,0
582,0
681,0
778,0
948,0
1042,0
86,0
196,0
248,0
316,0
376,0
452,0
555,0
655,0
767,0
829,0
948,0
108,0
255,0
330,0
429,0
536,0
624,0
751,0
170,0
409,0
550,0
715,0
882,0
1026,0
1195,0

AWG-No.
14
14
14
14
14
14
14
14
14
14
14
14
14
14
12
12
12
12
12
12
12
12
12
12
12
10
10
10
10
10
10
10
8
8
8
8
8
8
8

Dimensions and specifications may be changed without prior notice. (RE01)

Suitable accessories can be found in Chapter X.


Cable protection tube - HTP

231

Heat resistant Cables

SiHF-C-Si

silicon multicore cable, halogen-free, Cu-screened, EMC-preferred type,

meter marking

Technical data

Special silicone-insulated cable with higher


heat-resistance adapted to
DIN VDE 0250 part 1 and
DIN VDE 0285-525-2-83/
DIN EN 50525-2-83
Temperature range
-60C to +180C
(for short time +220C)
Temperature limit at the conductor
in operation +180C
Nominal voltage U0/U 300/500 V
Test voltage 2000 V
Breakdown voltage min. 5000 V
Insulation resistance
min. 200 MOhm x km
Power rating
at ambient temperatures up to +145C
acc. to DIN VDE 0100
150C - load value 100%
155C - load value 91%
160C - load value 82%
165C - load value 71%
170C - load value 58%
175C - load value 41%
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of silicone
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Inner sheath of silicone
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of silicone
Sheath colour preferentially redbrown
with meter marking

Properties

Resistant to
High molecular oils, fats from vegetables
and animals, alcohols, plasticizers and
clophenes, diluted acids, lyes and salt
dissolution, oxidation substances, tropical
influences and weather, lake water, oxygen,
ozone
For laying as a fixed installation only in open
or ventilated pipe systems as well as in
ducts. Otherwise the mechanical properties
of the silicon are reduced by the enclosed
air at temperatures exceeding 90C.
Tests
Halogen-free
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Behaviour in fire
no flame propagation acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2,IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
SiHF, confer page 223

Application

Silicone-rubber-insulated cables are used for all applications where the cable insulation is subjected to high temperature fluctuations. These cables
are heat-resistant for continuous use at temperatures up to +180C, as well as for short periods of time at +220C. Silicone-rubber-insulated cables
can also be used at low temperatures down to -60C because of the excellent weathering resistance of the material. These cables are halogen-free
and hence are particularly suitable for applications in iron and steel works, rolling mills, foundries, in aircraft construction and ship building, as well
as in cement, glass and ceramic plants. Silicone-rubber-insulated cables have demonstrated proven applications in projector and high-power lighting
fixtures as well as all types of heating equipment. An interference-free transmission of signals and pulse is assured by the high screening density. The
ideal interference-protected silicone multicore flexible cable for such applications as given above.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
23151
23152
23153
23154
23155
23156
23157
23158
23159
23291

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
10 G 0,5
12 G 0,5
16 G 0,5
18 G 0,5
25 G 0,5

Outer
approx. mm
8,0
8,3
9,1
9,9
10,9
12,8
13,5
15,1
15,9
18,5

Cop.
weight
kg / km
55,5
60,8
66,5
81,6
92,2
124,0
134,4
170,2
181,0
230,1

Weight
approx.
kg / km
101,0
118,0
131,0
153,0
173,0
242,0
263,0
326,0
351,0
348,0

AWG-No.
20
20
20
20
20
20
20
20
20
20

Part no.
23160
23161
23162
23163
23164
23165
23166
23167
23168
23292

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
10 G 0,75
12 G 0,75
16 G 0,75
18 G 0,75
25 G 0,75

Outer
approx. mm
9,0
9,4
10,4
11,3
12,0
13,9
15,2
16,9
18,0
20,8

Cop.
weight
kg / km
61,4
69,1
86,7
95,2
113,3
165,2
180,3
212,2
282,1
297,4

Weight
approx.
kg / km
124,0
136,0
159,0
180,0
212,0
306,0
333,0
418,0
453,0
468,0

AWG-No.
19
19
19
19
19
19
19
19
19
19
Continuation

232

Heat resistant Cables

SiHF-C-Si

silicon multicore cable, halogen-free, Cu-screened, EMC-preferred type,

meter marking

Part no.
23169
23170
23171
23172
23173
23174
23175
23176
23177
23293
23178
23179
23180
23181
23182
23183
23184
23185
23186
23294

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
10 G 1
12 G 1
16 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
25 G 1,5

Outer
approx. mm
9,4
9,8
11,1
12,0
12,7
14,7
15,8
17,4
18,5
21,8
10,8
11,2
12,0
12,8
13,6
14,7
15,8
17,4
20,6
24,2

Cop.
weight
kg / km
66,7
86,2
96,8
108,3
141,2
190,0
209,8
251,8
297,4
329,0
87,7
103,5
131,7
148,5
193,4
268,5
298,4
362,3
394,0
488,2

Weight
approx.
kg / km
132,0
153,0
173,0
202,0
243,0
238,0
371,0
468,0
526,0
559,0
172,0
198,0
235,0
281,0
345,0
482,0
531,0
662,0
720,0
791,0

AWG-No.
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16

Part no.
23187
23188
23189
23190
23191
23192
23193
23150
23194
23195
23196
23197
23198

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
4G4
5G4
2x6
4G6
5G6
4 G 10
4 G 16
4 G 25

Outer
approx. mm
12,0
12,9
13,8
14,8
15,8
16,0
17,4
15,8
18,1
20,0
23,2
25,2
31,0

Cop.
weight
kg / km
122,3
147,7
188,6
214,9
265,7
294,0
374,0
171,0
449,0
563,0
759,0
1180,0
1276,0

Weight
approx.
kg / km
230,0
275,0
340,0
394,0
488,0
520,0
653,0
350,0
781,0
982,0
1294,0
1988,0
2995,0

AWG-No.
14
14
14
14
14
12
12
20
10
10
8
6
4

Dimensions and specifications may be changed without prior notice. (RE01)

Suitable accessories can be found in Chapter X.


Cable protection tube - HTP

233

Heat resistant Cables

THERMFLEX 180 EWKF-C silicone multicore cable,

halogen-free, screened, EMC-preferred type, meter marking

Technical data

adapted to DIN VDE 0285-525-2-83/


DIN EN 50525-2-83
Temperature range
flexing -25C to +180C
fixed installation -60C to +180C
Nominal voltage U0/U 300/500 V
Test voltage 2000 V
Insulation resistance
min. 200 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)
Tests
Insulation integrity
testet acc. to DIN VDE 0472 part 814
and IEC 60331
Halogen-free
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Behaviour in fire
no flame propagation acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2,IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special silicone
compound type EI2 to
DIN VDE 0207-363-1 / DIN EN 50363-1
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Inner sheath of special silicone
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special silicone
compound type 2GM1 to
DIN VDE 0207-363-2-1/DIN EN 50363-2-1
Sheath colour black (RAL 9005)
with meter marking

Properties

Smoke density - low


Due to the special abrasive and notch
resistance outer sheath, these cables are
suitable for heavy loading of mechanical
stresses than the usual standard silicone
cables
Hardly changes of dielectric strength and
the insulation resistance also at high
temperatures
High ignition or flash point
In case of fire, forms an insulating layer of SiO2
Resistant to
High molecular oils, fats from vegetables
and animals, alcohols, plasticizers and
clophenes, diluted acids, lyes and salt
dissolution, oxidation substances, tropical
influences and weather, lake water, oxygen,
ozone

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
EWKF = Improved values to E=tearing
resistance, W=breaking strength propagation,
K=notch strength, F=flexibility
unscreened analogue type:
THERMFLEX 180 EWKF, confer page 225

Application

These cables are ideal for use everywhere, where increased mechanical stresses for the installation and operation are required. Silicone-rubber-insulated
cables are used for all applications where the cable insulation is subjected to high temperature fluctuations. For use in dry, damp and wet rooms as
well outdoor. As flexible connecting cable for low mechanical stress i. e. sauna, solar installations, foundries and steel plants. This cable can be used
for fixed installation only in open and ventilated cable tubes and cable ducts. An interference-free transmission of signals and pulse is assured by the
high screening density.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
FRNC = Flame Retardant Non Corrosive
All silicon cables are available also in FRNC versions. The sheath designed with special-compound conform flame test method C to DIN VDE 0472 part
804 and IEC 60332-3 as well as HD 405.3. This special compound is self-extinguishing. Because of that these cables can be installed as security cable
with functionality as for example in communal buildings, power stations, hotels, airports etc.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
79804
79805
79806
79807
79808
79809
79810
79811
79812
79813
79814
79815
79816
701219

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
2x1
3G1
4G1
5G1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5

Outer
approx. mm
9,0
9,4
10,4
11,2
9,4
9,8
10,7
11,6
10,8
11,2
12,0
12,8
13,6
17,2

Cop.
weight
kg / km
61,4
69,1
86,7
95,2
66,7
86,2
96,8
108,3
87,7
103,5
131,7
148,5
193,4
298,4

Weight
approx.
kg / km
124,0
136,0
160,0
180,0
132,0
154,0
176,0
207,0
170,0
190,0
231,0
282,0
342,0
531,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RE01)

234

19
19
19
19
18
18
18
18
16
16
16
16
16
16

Part no.
79817
79818
79819
79820
79821
79822
79823
79824
79825
79826
79827
79828
79829
79830

No.cores x
cross-sec.
mm
16 G 1,5
20 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
2x4
3G4
4G4
5G4
2x6
3G6
4G6
5G6

Outer
approx. mm
20,0
21,3
12,0
12,9
13,9
14,8
14,2
14,9
16,0
17,4
15,8
16,6
18,1
20,0

Cop.
weight
kg / km
362,3
405,1
122,3
147,7
188,6
214,9
137,0
178,1
294,0
374,0
185,0
241,1
449,0
563,0

Weight
approx.
kg / km
660,0
766,0
230,0
275,0
340,0
395,0
308,0
364,0
511,0
630,0
418,0
612,0
781,0
980,0

AWG-No.
16
16
14
14
14
14
12
12
12
12
10
10
10
10

Heat resistant Cables

SiHF/GL-P silicon mulitcore cable, steel braiding, halogen-free

Technical data

Special silicone multicore cable with higher


heat-resistance range adapted to
DIN VDE 0250 part 1 and
DIN VDE 0285-525-2-83/
DIN EN 50525-2-83
Temperature range
-60C to +180C
(for short time +220C)
Temperature limit at the conductor
in operation +180C
Nominal voltage U0/U 300/500 V
Test voltage 2000 V
Breakdown voltage min. 5000 V
Insulation resistance
min. 200 MOhm x km
Power rating
at ambient temperature up to +145C to
DIN VDE 0100 for higher temperatures valid:
150C - load value 100%
155C - load value 91%
160C - load value 82%
165C - load value 71%
170C - load value 58%
175C - load value 41%
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of silicone
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Sheath of silicone
Glass fibre tape over the sheath
Galvanized steel wire outer braiding

Properties

Advantages
Hardly changes of dielectric strength and
the insulation resistance also at high
temperatures, high ignition or flash point,
in case of fire, forms an insulating layer of
SiO2
Resistant to
High molecular oils, fats from vegetables
and animals, alcohols, plasticizers and
clophenes, diluted acids, lyes and salt
dissolution, oxidation substances, tropical
influences and weather, lake water, oxygen
For laying as a fixed installation only in open
or ventilated pipe systems as well as in ducts.
Otherwise the mechanical properties of the
silicon are reduced by the enclosed air at
temperatures exceeding 90C
Tests
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Behaviour in fire
no flame propagation acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2,IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Silicone cables screened with steel braiding were evolved for use wherever insulation is subjected to extreme temperature changes. They are heat-resistant
for permanent temperature up to +180C, for short time operation up to +220C. The good performance of the environmental resistant properties
means that silicone cables can be used at temperatures down to -60C. Silicone cables are halogen-free cables and are especially suited for installation
in power stations. They have also found their uses in the steel producing industries, aviation industry, ship building as well as in ceramic, glass and
cement factories. The screened steel braiding ensures a disturbance-free transmission of signals and impulses.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
23062
23063
23064
23065
23067
23068
23069
23070
23071
23073
23074
23075
23076
23077
23078
23079
23080
23081
23082
23083

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
2x1
3G1
4G1
5G1
7G1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
6 G 1,5
7 G 1,5
8 G 1,5
12 G 1,5
14 G 1,5
18 G 1,5

Outer
approx. mm
7,9
8,3
9,3
10,0
10,7
8,0
8,9
9,4
10,4
11,1
9,0
9,5
10,3
11,0
12,0
12,0
13,0
15,5
16,2
18,7

Cop.
weight
kg / km
14,4
21,6
29,0
36,0
50,0
19,0
29,0
38,0
48,0
67,0
29,0
43,0
58,0
72,0
86,0
101,0
115,0
173,0
202,0
259,0

Weight
approx.
kg / km
90,0
101,0
129,0
157,0
177,0
97,0
122,0
141,0
166,0
197,0
127,0
145,0
173,0
202,0
240,0
244,0
261,0
327,0
382,0
440,0

AWG-No.
19
19
19
19
19
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16

Part no.
23084
23085
23086
23087
23088
23089
23090
23091
23092
23093
23094
23095
23096
23097
23098
23099
23100
23101
23102
23103

No.cores x
cross-sec.
mm
24 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
6 G 2,5
7 G 2,5
2x4
3G4
4G4
5G4
7G4
2x6
3G6
4G6
5G6
7G6
4 G 10
4 G 16
4 G 25

Outer
approx. mm
21,5
10,7
11,2
12,1
13,3
14,3
14,4
12,5
13,0
15,0
16,0
17,5
15,1
15,9
18,0
19,4
20,7
22,1
26,1
30,4

Cop.
weight
kg / km
346,0
48,0
72,0
96,0
120,0
144,0
168,0
77,0
115,0
154,0
192,0
269,0
115,0
173,0
230,0
288,0
403,0
384,0
614,0
960,0

Weight
approx.
kg / km
600,0
187,0
205,0
278,0
322,0
351,0
380,0
240,0
311,0
384,0
454,0
633,0
321,0
432,0
544,0
656,0
768,0
925,0
1235,0
1700,0

AWG-No.
16
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
10
8
6
4

Dimensions and specifications may be changed without prior notice. (RE01)

235

Heat resistant Cables

MULTITHERM 400-ES halogen-free, high-grade steel braiding

Technical data

Special core insulation


for high temperatures
Temperature range
-60C to +400C
(for short time +500C)
Nominal voltage 500 V
Test voltage 2500 V
Minimum bending radius
5x cable

Cable structure

Copper-conductor nickel plated,


fine-wire (ASTM B 355)
1. Core insulation of braided glass-fibre
impregnated with silicone
2. Core insulation of braided glass-fibre
impregnated with silicone
Core identification
- No. of cores with GN-YE conductor
3 = GN-YE, BU, BN
4 = GN-YE, BK, BU, BN
5 = GN-YE, BK, BU, BN, WH
6 = GN-YE, BK, BU, BN, WH, RD
7 = GN-YE, BK, BU, BN, WH, RD, GY
- No. of cores without GN-YE conductor
2 = BU, BN
3 = BK, BU, BN
4 = BK, BU, BN, WH
5 = BK, BU, BN, WH, RD
6 = BK, BU, BN, WH, RD, GY
7 = BK, BU, BN, WH, RD, GY, GN
Overall lay up of cores
Outer sheath of braided glass-fibre
impregnated with silicone
braided high-grade steel,
coverage approx. 80%

Properties

Asbestos and cadmium-free

Note

Further sizes are available on request.


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
MULTITHERM 400, confer page 229

Application

Where extremely high connecting and ambient temperatures occur, e. g. in iron and steel works, rolling mills, foundries, glass and ceramic plants, in
power plant construction, in the chemical industry, nuclear technology, crude oil engineering, in technical applications in medicine, as well as for
wiring resistances in electrical heating equipment, furnaces and machinery in thermoplastic forming. Due to the special construction of the cable, a
maximum temperature of approx. 220C is recommended for use in damp environments. Applications at temperatures above this should be used in
dry environments only. The robust braiding of high-grade steel protects the cable from aggressive atmospheres and mechanical stresses. The braided
screen can also be used for earthing purposes.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.

52018
52019
52020
52021
52022
52023
52024
52025
52026
52027
52028
52029
52030
52031
52032
52033
52034
52035
52036
52037

No.cores x Outer
cross-sec. approx.
mm
mm
2 x 0,5
3 x 0,5
4 x 0,5
5 x 0,5
6 x 0,5
7 x 0,5
2 x 0,75
3 x 0,75
4 x 0,75
5 x 0,75
6 x 0,75
7 x 0,75
2x1
3x1
4x1
5x1
6x1
7x1
2 x 1,5
3 x 1,5

7,1
7,3
8,4
8,9
9,5
9,6
7,6
7,9
8,9
9,7
10,4
10,6
7,8
8,7
9,2
10,0
10,7
10,9
8,9
9,2

Cop.
weight
kg / km
10,0
15,0
19,0
25,0
30,0
34,0
14,4
21,6
29,0
36,0
43,0
50,0
19,0
29,0
38,0
48,0
58,0
67,0
29,0
43,0

Max. permiss. Weight


current carrying approx.
capacity
kg / km
at +340C (A)
3,3
84,0
3,1
89,0
3,0
111,0
2,9
126,0
2,8
146,0
2,7
158,0
5,1
95,0
5,1
109,0
4,9
131,0
4,7
157,0
4,5
177,0
4,4
190,0
7,0
105,0
6,7
126,0
6,4
148,0
6,2
174,0
6,0
198,0
5,8
212,0
9,4
132,0
9,0
153,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RE01)

236

20
20
20
20
20
20
19
19
19
19
19
19
18
18
18
18
18
18
16
16

Part no.

52038
52039
52040
52041
52042
52043
52044
52045
52046
52047
52048
52049
52050
52051
52052
52053
52054
52055
52056
52057

No.cores x Outer
cross-sec. approx.
mm
mm
4 x 1,5
5 x 1,5
6 x 1,5
7 x 1,5
2 x 2,5
3 x 2,5
4 x 2,5
5 x 2,5
6 x 2,5
7 x 2,5
2x4
3x4
4x4
5x4
7x4
3x6
4x6
5x6
4 x 10
4 x 16

10,0
10,9
11,6
11,9
10,1
10,6
11,5
12,7
14,9
15,1
11,9
12,3
15,1
15,6
16,6
16,3
18,3
19,8
22,1
26,6

Cop.
weight
kg / km
58,0
72,0
88,0
101,0
48,0
72,0
96,0
120,0
144,0
168,0
77,0
115,0
154,0
192,0
270,0
173,0
230,0
288,0
384,0
615,0

Max. permiss.
current carrying
capacity
at +340C (A)
8,6
8,3
8,0
7,8
12,2
11,6
11,2
10,8
10,4
10,1
16,0
15,3
14,6
14,1
13,3
20,0
19,0
18,0
26,0
34,0

Weight
approx.
kg / km
183,0
212,0
241,0
259,0
191,0
213,0
256,0
307,0
359,0
388,0
260,0
303,0
378,0
458,0
593,0
442,0
567,0
671,0
866,0
1203,0

AWG-No.

16
16
16
16
14
14
14
14
14
14
12
12
12
12
12
10
10
10
8
6

237

- fi
xe
N
om
d
in
al
vo
lta
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Be
U
nd
0 /
U
in
g
ra
di
Be
us
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-f
in
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g
xi
ra
ng
Ha
di
us
lo
x
ge

-f
ni
U
x
fre
ed
Ve
re
x

sis
O
ut tan
t
do
or
Dr
u
se
ag
ch
ai
Co
n
lo
re
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Sc
co
re
r
e n es /
H A ed / VD
R/ shi E 0
VD eld 29
3
ed
U
E
L/
CS REG
A
no
./
Pa
VD
ge
E

Te
m
pe

ra
tu
re

Te
m
pe

ra
tu
re

(
C)

(
C)

- fl

ex

in
g

ALLWEATHER & RUBBER CABLES

-25 to +60

-30 to +60

450/750

7.5x

4x

H05RR-F / H05RN-F

-30 to +60

300/500

7.5x

7.5x

(X)

241

H07RN-F

-30 to +60

450/750

7.5x

4x

242

A07RN-F

-30 to +60

450/750

7.5x

4x

244

Allweather & rubber cables


YELLOWFLEX

NEOPRENE control cable

-25 to +60

-40 to +80

300/500

12.5x

12.5x

NSSHU

-25 to +80

-40 to +80

0.6/1 kV

10x

4x

-5 to +50

-40 to +70

300/500

20x

20x

-15 to +70

-40 to +70

300/500

20x

20x

LIFT-TRAGO -30 / -60

TRAGO / Lift-2S

240

245
X

246
247

248

BAULIFTKABEL B101 / B102 / B103

-10 to +80

-10 to +80

300/500

10x

10x

249

HELUSPREADER YSLT-J

-20 to +60

-20 to +60

300/500

15x

15x

250

The selection table is intended as an initial orientation.


Please see the relevant page of the catalogue for detailed information on the product properties.

239

Allweather, Rubber and Liftcables

YELLOWFLEX

cold flexible, robust, meter marking

Technical data

Rubber sheathed cable adapted to


DIN VDE 0285-525-2-21 /
DIN EN 50525-2-21
Temperature range
flexing -25C to +60C
fixed installation -30C to +60C
Permissible operating temperature
at conductor +60C
Nominal voltage U0/U 450/750 V
with protected fixed installation
U0/U 600/1000 V
Highest permissible operating voltage
in three-phase and one-phase
a.c. systems U0/U 476/825 V
in d.c. systems U0/U 619/1238 V
Test voltage 2500 V
Minimum bending radius
for fixed installation 4x cable
for guiding over roller 7,5x cable
during winding on drums 5x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of rubber, EI4 to
DIN VDE 0207-363-1 / DIN EN 50363-1
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Outer sheath of special EM2 to
DIN VDE 0207-363-2-1/DIN EN 50363-2-1
Sheath colour yellow (RAL 1021)
with meter marking
Individual printing:
Article numbers for individual printing:
Part no. 37359 for 3G1,5 mm
Part no. 37360 for 3G2,5 mm
Part no. 37361 for 5G1,5 mm
Part no. 37362 for 5G2,5 mm
Usual length:
500m or 1000m drum
Minimum quantity
500m drum
price for 500m drum 102,25 Euro
price for 1000m drum 153,40 Euro

Properties

Increased stability
Tear-resistant
Resistant to
Atmospheric influences
Largely resistant to
Oils and fats
Tests
Behaviour in fire
to DIN VDE 0482-332-1-2
DIN EN 60332-2-1, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
individual marking

Application

These robust rubber sheathed cables can be used where high demands are placed flexibility and mechanical stress. For application in dry, moist and
wet rooms and in open air, in steel works and rolling mills in heating and air-conditioning systems, in the bottling industry, in machinery and plant
construction, in the chemical industry as well as for the professional and the hobby enthusiast. The choice of yellow as the sheath colour ensures
additional safety. Can be used in potentially explosive areas acc. to DIN VDE 0165.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
37259
37260
37261
37262
37263
37264
37265
37266
37267
37268
37269
37270
37271
37272

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5

Outer
min. - max.
mm
7,7 - 10,0
8,3 - 10,7
9,2 - 11,9
10,2 - 13,1
8,5 - 11,0
9,2 - 11,9
10,2 - 13,1
11,2 - 14,4
16,5 - 16,5
17,6 - 22,4
10,2 - 13,1
10,9 - 14,0
12,1 - 15,5
13,3 - 17,0

Cop.
weight
kg / km
19,0
29,0
38,0
48,0
29,0
43,0
58,0
72,0
101,0
175,0
48,0
72,0
96,0
120,0

Weight
approx.
kg / km
98,0
131,0
150,0
220,0
135,0
165,0
200,0
241,0
375,0
460,0
194,0
235,0
290,0
347,0

AWG-No.
18
18
18
18
16
16
16
16
16
16
14
14
14
14

Part no.
37273
37274
37275
37276
37277
37278
37279
37280
37281
37282
37283
37284
37285
37286

No.cores x
cross-sec.
mm
2x4
3G4
4G4
5G4
4G6
5G6
4 G 10
5 G 10
4 G 16
5 G 16
4 G 25
5 G 25
4 G 35
5 G 35

Outer
min. - max.
mm
11,8 - 15,1
12,7 - 16,2
14,0 - 17,9
15,6 - 19,9
15,7 - 20,0
17,5 - 22,2
20,9 - 26,5
22,9 - 29,1
23,8 - 30,1
26,4 - 33,3
28,9 - 36,6
32,0 - 40,4
32,5 - 41,1
40,6 - 40,6

Cop.
weight
kg / km
77,0
115,0
154,0
192,0
230,0
288,0
384,0
480,0
614,0
768,0
960,0
1200,0
1344,0
1680,0

Weight
approx.
kg / km
282,0
322,0
397,0
486,0
541,0
652,0
952,0
1203,0
1260,0
1550,0
1860,0
2250,0
2374,0
2752,0

Dimensions and specifications may be changed without prior notice. (RF01)

Suitable accessories can be found in Chapter X.


Cable tie - T-WS

Also available as pre-assembled cable - see page 902.

240

AWG-No.
12
12
12
12
10
10
8
8
6
6
4
4
2
2

Allweather, Rubber and Liftcables

H05RR-F / H05RN-F

Technical data

to DIN VDE 0285-525-2-21 /


DIN EN 50525-2-21, IEC 60245-4
H05RR-F additionally to BS 6500
Temperature range
-30C to +60C
Permissible operating temperature
at conductor +60C
Nominal voltage U0/U 300/500 V
Max. operating voltage
three-phase and one-phase a.c.
U0/U 318/550 V
for direct current
U0/U 413/825 V
Test voltage 2000 V
Minimum bending radius
7,5x cable

rubber-sheathed cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of rubber EI4 to
DIN VDE 0207-363-1 / DIN EN 50363-1
Core identification to DIN VDE 0293-308
Cores laid up
Outer sheath black:
RR-F = Rubber, EM3 to
DIN VDE 0207-363-2-1/DIN EN 50363-2-1
RN-F = EM2 to
DIN VDE 0207-363-2-1/DIN EN 50363-2-1

Properties

Oils and fats are allowed to come in touch


Tests
Behaviour in fire
to DIN VDE 0482-332-1-2
DIN EN 60332-2-1, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
H05RR-F is replaced the former
type NLH and NMH up to 2,5 mm.
H05RN-F is replaced to former
type NMHU up to 1 mm.
at 1,5 mm - not in VDE;
adapted to VDE (H)05 RN-F
Art.no. 36008 = national type: A05 RN-F
Art-no. 36007 = (A)05 RN-F, outer sheath
colour grey, for window shades manufacturer
Further sizes are available on request.

Application

H05RR-F
These cables are suitable for connecting electrical appliances, for example vacuum cleaner, flat irons, soldering irons, kitchen appliances, toaster,
stoves etc. They were also used for medium mechanical stress in households and offices. These cables are suitable for fixed installation in partition
walls, furniture, decoration covering and in hollow spaces of prefabricated building parts. They are not suitable for use in open air, in industries (also
permitted to tailor workshops and of that kind) or in agriculture plants and for connecting commercial electrical tools.
H05RN-F
These cables are suitable for connecting electrical equipment with low mechanical stress in dry, damp and wet places as well in open air, for example
as connection cable for horticulture tools. These cables can be used in contact with fats and oils (for example deep fryer). They are also suitable for
fixed installation, for example in furniture, decoration covering, partition walls and in hollow spaces of prefabricated building parts. The installation
in hazardous areas is allowed.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
H05RR-F
Part no.

35001
35005
35009
35019
35002
35006
35010
35020
35003
35007
35011
35013
35004
35008
35012
35014
35015
35017
35016
35018

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
2x1
3G1
4G1
5G1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
3G4
4G4
3G6
4G6

Outer
min. - max.
mm
5,7 - 7,4
6,2 - 8,1
6,8 - 8,8
7,6 - 9,9
6,1 - 8,0
6,5 - 8,5
7,1 - 9,3
8,0 - 10,3
7,6 - 9,8
8,0 - 10,4
9,0 - 11,6
9,8 - 12,7
9,0 - 11,6
9,6 - 12,4
10,7 - 13,8
11,9 - 15,3
11,3 - 14,5
12,7 - 16,2
12,8 - 16,3
14,2 - 18,1

Cop.
weight
kg / km
14,4
21,6
29,0
36,0
19,0
29,0
38,0
48,0
29,0
43,0
58,0
72,0
48,0
72,0
96,0
120,0
115,0
154,0
173,0
230,0

Weight
approx.
kg / km
60,0
74,0
78,0
99,0
72,0
85,0
98,0
134,0
98,0
120,0
150,0
180,0
145,0
170,0
220,0
270,0
260,0
340,0
361,0
462,0

AWG-No.
19
19
19
19
18
18
18
18
16
16
16
16
14
14
14
14
12
12
10
10

H05RN-F
Part no.
36001
36003
36007
36008
36002
36004
36005
36006

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
4 G 0,75
2x1
3G1
3 G 1,5
5 G 1,5

Outer
min. - max.
mm
5,7 - 7,4
6,2 - 8,1
6,8 - 8,8
6,8 - 8,8
6,1 - 8,0
6,5 - 8,5
8,6 - 11,0
10,5 - 13,5

Cop.
weight
kg / km
14,4
21,6
29,0
29,0
19,0
29,0
43,0
72,0

Weight
approx.
kg / km
78,0
94,0
90,0
90,0
94,0
114,0
157,0
228,0

AWG-No.
19
19
19
19
18
18
16
16

Dimensions and specifications may be changed without prior notice. (RF01)

241

Allweather, Rubber and Liftcables

H07RN-F

rubber-sheathed cable, harmonized type

Technical data

Rubber sheathed cable H07RN-F to


DIN VDE 0285-525-2-21, BS 7919
DIN EN 50525-2-21, IEC 60245-4
Temperature range
-30C to +60C
Permissible operating temperature
at conductor +60C
Nominal voltage
U0/U 450/750 V
in case of protected and fixed installation
U0/U 600/1000 V
Max. permissible operating voltage in
three phase and one phase a.c. system
U0/U 476/825 V
direct current-system
U0/U 619/1238 V
Test voltage 2500 V
Permanent tensile load
max. 15 N/mm
Minimum bending radius
for fixed installation 4x cable
for guiding over roller 7,5x cable
during winding on drums 5x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of rubber EI4 to
DIN VDE 0207-363-1 / DIN EN 50363-1
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Outer sheath of rubber EM2 to
DIN VDE 0207-363-2-1/DIN EN 50363-2-1
Sheath colour black

Properties

Resistant to
Weather
Tests
Behaviour in fire
to DIN VDE 0482-332-1-2
DIN EN 60332-2-1, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Ozone resistant of the insulation to
DIN VDE 0472 part 805, test method A or
part 805 A1, test method C
Oil resistant test according to
DIN VDE 0473-811-404,DIN EN 60811-404

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
The core identification of a single core
sheathed, of an insulated wire is black.

Application

Heavy duty rubber-sheathed flexible cables are suited for use for medium mechanical stress in dry, damp and wet areas as well as in open air and in
agriculture plants. They are used for equipment in industry works such as boilers, heating plates, hand lamps, electric tools such as drills, circular saws
and homework tools as well as for transportable motors or machines at site. These cables are also suitable for fixed installation on plaster, in temporary
buildings and residential barracks. They are suitable for direct laying on components and mechanical parts of machines, for example lifts and cranes.
They can be used in case of protected and fixed installation in tubes or in equipment as well as rotor connecting cable of motors with a working voltage
up to 1000 V alternating voltage or a direct voltage up to 750 V against ground. The operating direct voltage is permitted up to 900 V against ground
when they are used in rail-coaches. Installation in hazardous areas according to DIN VDE 0165 is allowed.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
37001
37002
37003
37004
37005
37006
37007
37008
37009
37010
37011
37012
37013
37014
37015
37016
37017
37018
37019
37020

No.cores x
cross-sec.
mm
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
2x1
2 x 1,5

Outer
min. - max.
mm
5,7 - 7,1
6,3 - 7,9
7,2 - 9,0
7,9 - 9,8
9,5 - 11,9
10,8 - 13,4
12,7 - 15,8
14,3 - 17,9
16,5 - 20,6
18,6 - 23,3
20,8 - 26,0
22,8 - 28,6
25,2 - 31,4
27,6 - 34,4
30,6 - 38,3
33,5 - 41,9
37,4 - 46,8
41,3 - 52,0
7,7 - 10,0
8,5 - 11,0

Cop.
weight
kg / km
14,4
24,0
38,0
58,0
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0
2880,0
3840,0
4800,0
19,0
29,0

Weight
approx.
kg / km
58,0
71,0
100,0
130,0
230,0
290,0
420,0
530,0
750,0
960,0
1250,0
1560,0
1900,0
2300,0
2950,0
3600,0
4600,0
6000,0
98,0
135,0

AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
18
16

Part no.
37021
37022
37023
37024
37025
37026
37027
37028

No.cores x
cross-sec.
mm
2 x 2,5
2x4
2x6
2 x 10
2 x 16
2 x 25
3G1
3 G 1,5

Outer
min. - max.
mm
10,2 - 13,1
11,8 - 15,1
13,1 - 16,8
17,7 - 22,6
20,2 - 25,7
24,3 - 30,7
8,3 - 10,7
9,2 - 11,9

Cop.
weight
kg / km
48,0
77,0
115,0
192,0
307,0
480,0
29,0
43,0

Weight
approx.
kg / km
193,0
280,0
330,0
586,0
810,0
1160,0
130,0
165,0

AWG-No.
14
12
10
8
6
4
18
16

Continuation

242

Allweather, Rubber and Liftcables

H07RN-F
Part no.
37029
37030
37031
37032
37033
37034
37035
37036
37037
37038
37039
37040
37041
37042
37043
37044
37045
37046
37047
37048
37049
37050
37051
37052
37053
37054
37055

No.cores x
cross-sec.
mm
3 G 2,5
3G4
3G6
3 G 10
3 G 16
3 G 25
3 G 35
3 G 50
3 G 70
3 G 95
3 G 120
3 G 150
3 G 185
3 G 240
3 G 300
4G1
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95

rubber-sheathed cable, harmonized type

Outer
min. - max.
mm
10,9 - 14,0
12,7 - 16,2
14,1 - 18,0
19,1 - 24,2
21,8 - 27,6
26,1 - 33,0
29,3 - 37,1
34,1 - 42,9
38,4 - 48,3
43,3 - 54,0
47,4 - 60,0
52,0 - 66,0
57,0 - 72,0
65,0 - 82,0
72,0 - 90,0
9,2 - 11,9
10,2 - 13,1
12,1 - 15,5
14,0 - 17,9
15,7 - 20,0
20,9 - 26,5
23,8 - 30,1
28,9 - 36,6
32,5 - 41,1
37,7 - 47,5
42,7 - 54,0
48,4 - 61,0

Cop.
weight
kg / km
72,0
115,0
173,0
288,0
461,0
720,0
1008,0
1440,0
2016,0
2736,0
3456,0
4320,0
5328,0
6912,0
8640,0
38,0
58,0
96,0
154,0
230,0
384,0
614,0
960,0
1344,0
1920,0
2688,0
3648,0

Weight
approx.
kg / km
235,0
320,0
420,0
810,0
1050,0
1250,0
1900,0
2600,0
3400,0
4450,0
5180,0
6500,0
7860,0
10224,0
12620,0
150,0
200,0
290,0
395,0
540,0
950,0
1260,0
1860,0
2380,0
3190,0
4260,0
5600,0

AWG-No.
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
18
16
14
12
10
8
6
4
2
1
2/0
3/0

Part no.
37056
37057
37058
37059
37060
37061
37062
37063
37064
37065
37066
37067
37068
37091
37154
34090
34349
34127
37092
37079
37093
37096
37097
37094
37098
37095
37099

No.cores x
cross-sec.
mm
4 G 120
4 G 150
4 G 185
4 G 240
4 G 300
5 G 1,5
5 G 2,5
5G4
5G6
5 G 10
5 G 16
5 G 25
5 G 35
5 G 50
5 G 70
5 G 95
5 G 120
5 G 150
7 G 1,5
7 G 2,5
12 G 1,5
12 G 2,5
18 G 2,5
19 G 1,5
19 G 2,5
24 G 1,5
24 G 2,5

Outer
min. - max.
mm
53,0 - 66,0
58,0 - 73,0
64,0 - 80,0
72,0 - 91,0
80,0 - 101,0
11,2 - 14,4
13,3 - 17,0
15,6 - 19,9
17,5 - 22,2
22,9 - 29,1
26,4 - 33,3
32,0 - 40,4
35,7 - 45,1
41,8 - 53,0
47,5 - 60,0
54,0 - 67,0
58,0 - 73,0
64,0 - 80,0
14,7 - 18,7
17,1 - 21,8
17,6 - 22,4
20,6 - 26,2
24,4 - 30,9
20,7 - 26,3
25,5 - 31,0
24,3 - 30,7
28,8 - 36,4

Cop.
weight
kg / km
4608,0
5760,0
7104,0
9216,0
11520,0
72,0
120,0
192,0
288,0
480,0
768,0
1200,0
1680,0
2400,0
3360,0
4560,0
5760,0
7200,0
101,0
168,0
175,0
288,0
432,0
274,0
456,0
346,0
576,0

Weight
approx.
kg / km
6830,0
8320,0
9800,0
12100,0
15200,0
240,0
345,0
485,0
650,0
1200,0
1550,0
2250,0
2750,0
3950,0
4740,0
6600,0
8180,0
10600,0
375,0
520,0
460,0
760,0
850,0
810,0
1075,0
1015,0
1390,0

AWG-No.
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
16
14
16
14
14
16
14
16
14

Dimensions and specifications may be changed without prior notice. (RF01)

Suitable accessories can be found in Chapter X.


Cable tie - T-WS

243

Allweather, Rubber and Liftcables

A07RN-F rubber-sheathed cable, authorised national type

Technical data

Rubber sheathed cable A07RN-F to


DIN VDE 0285-525-2-21 /
DIN EN 50525-2-21
Temperature range
-30C to +60C
Permissible operating temperature
at conductor +60C
Nominal voltage U0/U 450/750 V
in case of protected and fixed installation
U0/U 600/1000 V
max. permissible operating voltage in
three phase and one phase a.c. system
U0/U 476/825 V
direct current-system
U0/U 619/1238 V
Test voltage 2500 V
Permanent tensile load
max. 15 N/mm
under consideration of
total copper cross-sections
Minimum bending radius
for fixed installation 4x cable
for guiding over roller 7,5x cable
during winding on drums 5x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insualtion of rubber EI4 to
DIN VDE 0207-363-1 / DIN EN 50363-1
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
Cores stranded in layers in
optimal lay-length
Outer sheath of rubber EM2 to
DIN VDE 0207-363-2-1/DIN EN 50363-2-1
Sheath colour black

Properties

Resistant to
Weather
Test
Behaviour in fire
to DIN VDE 0482-332-1-2
DIN EN 60332-2-1, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Ozone resistant of the insulation to
DIN VDE 0472 part 805, test method A or
part 805 A1, test method C

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
A07RN-F = Authorized national
rubber-sheathed cable
Valid for design with central core + 7 cores.
The core identification of a single core
sheathed, of an insulated wire is black.

Application

Heavy duty rubber-sheathed flexible cables are suited for use for medium mechanical stress in dry, damp and wet areas as well as in open air and in
agriculture plants. They are used for equipment in industry works such as boilers, heating plates, hand lamps, electric tools such as drills, circular saws
and homework tools as well as for transportable motors or machines at site. These cables are also suitable for fixed installation on plaster, in temporary
buildings and residential barracks. They are suitable for direct laying on components and mechanical parts of machines, for example lifts and cranes.
They can be used in case of protected and fixed installation in tubes or in equipment as well as rotor connecting cable of motors with a working voltage
up to 1000 V alternating voltage or a direct voltage up to 750 V against ground. The operating direct voltage is permitted up to 900 V against ground
when they are used in rail-coaches. Installation in hazardous areas according to DIN VDE 0165 is allowed.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
A07 RN-F (with green-yellow protective conductor)
Part no.

37069
37070
37071
37072
37078
37073
37074
37075
37076
37077

No.cores x
cross-sec.
mm
7 G 1,5
7 G 2,5
12 G 1,5
12 G 2,5
19 G 1,5
19 G 2,5
24 G 2,5
27 G 1,5
27 G 2,5
37 G 2,5

Outer
min. - max.
mm
14,7 - 18,7
17,1 - 21,8
17,6 - 22,4
20,6 - 26,2
20,7 - 26,3
25,5 - 31,0
28,8 - 36,4
25,5 - 31,5
30,0 - 37,0
34,0 - 37,5

Cop.
weight
kg / km
101,0
168,0
173,0
288,0
274,0
456,0
576,0
385,0
640,0
720,0

Weight
approx.
kg / km
370,0
500,0
520,0
720,0
800,0
1100,0
1350,0
1100,0
1521,0
1940,0

AWG-No.
16
14
16
14
16
14
14
16
14
14

Dimensions and specifications may be changed without prior notice. (RF01)

Suitable accessories can be found in Chapter X.


Cable tie - T-WS

244

A07 RN-F (without green-yellow protective conductor)


Part no.
37080
37081
37082
37083
37084
37085
37086
37087
37088
37089
37090

No.cores x
cross-sec.
mm
3 x 1,5
3 x 2,5
3x4
3x6
3 x 10
3 x 16
3 x 25
3 x 35
3 x 50
4 x 10
4 x 25

Outer
min. - max.
mm
9,2 - 11,9
10,9 - 14,0
12,7 - 16,2
14,1 - 18,0
19,1 - 24,2
21,8 - 27,6
26,1 - 33,0
29,3 - 37,1
34,1 - 42,9
20,9 - 26,5
28,9 - 36,6

Cop.
weight
kg / km
43,0
72,0
115,0
173,0
288,0
461,0
720,0
1008,0
1440,0
384,0
960,0

Weight
approx.
kg / km
165,0
235,0
320,0
495,0
880,0
1095,0
1450,0
1900,0
2600,0
1065,0
1995,0

AWG-No.
16
14
12
10
8
6
4
2
1
8
4

Allweather, Rubber and Liftcables

NEOPREN Command Cable

flexible, colour or

number coded with support organ

Technical data

Cable structure

Special neoprene cable


adapted to DIN VDE 0250
with strain bearing support strand
Temperature range
flexing -25C to +60C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Minimum bending radius
for continuous bending without forced
guiding operation 12,5x cable
for flexing with forced guiding operation
20x cable

Bare copper-conductor, to
DIN VDE 0295 cl.6 col.4, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insulation of rubber
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Support organ (hemp or sisal-string etc.),
and/or taping with load carrying thread as
construction permits
Outer sheath of neoprene
Sheath colour black
The braking strength oft he carrying
element is depending on the number
of cores, the cross section of cores and
the construction of cable.

Properties

Generally oil, flat and alkali resistant

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Not suitable for a winding up and an
unwinding on spring or motor cable reels.
Break resistance must be taken into
consideration.
By the assembly the cables must be
installed without torsion.
The mobility of the stranded core is
not be affected by using of clamps.
The occuring pulling forces are to be
carried by the support organ.

Application

As robust and weather resistant cable for machines, equipment and appliances, which are constantly exposed to the outdoor weather conditions (e.
g. building machinery, conveyor and hoist systems, dry docks etc.). They are ideal for use as control cable in trailing cables. They are also suitable in
dry, damp and wet areas for wall- and push-button panels and as power cable. The core insulation is ozone resistant and the outer sheath made of
chloroprene is hardly flammable and abrasion resistant.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
25001
25002
25003
25004
25005
25006
25007
25008
25009
25010
25011
25012
25013
25074
25014
25015
25016
25017
25018
25019
25020
25021
25022
25023
25024
25025
25026
25027
25028
25029
25030
25031
25032
25033
25034
25035
25036
25037

2x1
3G1
4G1
5G1
6G1
7G1
9G1
12 G 1
16 G 1
18 G 1
19 G 1
20 G 1
24 G 1
30 G 1
36 G 1
37 G 1
48 G 1
50 G 1
54 G 1
61 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
6 G 1,5
7 G 1,5
8 G 1,5
9 G 1,5
10 G 1,5
11 G 1,5
12 G 1,5
13 G 1,5
15 G 1,5
18 G 1,5
19 G 1,5
24 G 1,5
37 G 1,5
42 G 1,5

Outer
approx.
mm
7,5
8,5
9,7
11,5
13,4
13,8
15,8
17,5
19,2
21,5
22,0
22,4
23,6
24,6
29,0
30,5
31,4
32,6
32,9
37,2
8,5
9,3
10,5
12,5
14,3
14,8
15,8
17,7
18,5
20,1
21,6
22,1
22,8
23,6
24,1
27,0
31,0
33,0

Tensile
strength
of susp.
strand in N
300
150
300
300
2290
2890
6740
570
960
600
2890
960
1440
2500
2290
300
150
570
870
2600
3460
3850
450
7710
680
960
860
3850
3460

Cop.
weight
kg / km

Weight
approx.
kg / km

AWG-No.

19,0
29,0
38,0
48,0
58,0
67,0
86,0
115,0
154,0
173,0
182,0
192,0
230,0
290,0
346,0
355,0
461,0
480,0
518,0
586,0
29,0
43,0
58,0
72,0
86,0
101,0
115,0
130,0
144,0
158,0
173,0
187,0
216,0
259,0
274,0
346,0
533,0
605,0

90,0
111,0
141,0
170,0
187,0
204,0
274,0
389,0
432,0
471,0
565,0
590,0
650,0
785,0
910,0
936,0
1244,0
1296,0
1399,0
1495,0
95,0
113,0
150,0
180,0
245,0
309,0
333,0
360,0
405,0
458,0
516,0
571,0
590,0
620,0
670,0
817,0
1220,0
1380,0

18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Part no. No.cores x


cross-sec.
mm
25038
25039
25040
25041
25042
25043
25044
25045
25046
25075
25047
25048
25049
25050
25051
25052
25053
25054
25055
25056
25057
25058
25059
25060
25061
25062
25063
25064
25065
25066
25067
25068
25069
25070
25071
25072
25073

48 G 1,5
50 G 1,5
61 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
6 G 2,5
7 G 2,5
8 G 2,5
9 G 2,5
11 G 2,5
12 G 2,5
16 G 2,5
18 G 2,5
19 G 2,5
24 G 2,5
36 G 2,5
37 G 2,5
48 G 2,5
50 G 2,5
61 G 2,5
3G4
4G4
5G4
7G4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
3 G 16
4 G 16
5 G 16

Outer
approx.
mm
34,9
36,7
41,8
10,0
10,5
11,6
12,9
14,5
16,2
16,8
21,5
23,3
25,4
24,4
26,3
27,5
30,5
33,3
40,8
41,9
43,3
49,3
13,6
15,0
17,1
21,5
13,9
15,2
19,2
21,1
18,1
20,6
22,6
27,4
21,3
25,2
26,5

Tensile
strength
of susp.
strand in N
300
300
570
380
3460
3850
680
6060
2290
6060
2500
1000
600
1000
900
1200
1500
1920
2400

Cop.
weight
kg / km

Weight
approx.
kg / km

AWG-No.

691,0
720,0
878,0
48,0
72,0
96,0
120,0
144,0
168,0
192,0
216,0
264,0
288,0
383,0
432,0
456,0
576,0
864,0
888,0
1152,0
1200,0
1464,0
115,0
154,0
192,0
269,0
173,0
230,0
288,0
403,0
288,0
384,0
480,0
672,0
461,0
614,0
768,0

1510,0
1642,0
1950,0
142,0
172,0
210,0
255,0
318,0
383,0
450,0
541,0
638,0
690,0
813,0
891,0
946,0
1221,0
1737,0
1784,0
2500,0
2630,0
8100,0
372,0
407,0
432,0
495,0
380,0
445,0
569,0
702,0
530,0
724,0
923,0
1288,0
865,0
1028,0
1260,0

16
16
16
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
14
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6

Dimensions and specifications may be changed without prior notice. (RF01)

245

Allweather, Rubber and Liftcables

NSSHU

heavy dusty rubber cable 0,6/1kV

Technical data

Rubber sheath cable to


DIN VDE 0250 part 812
Temperature range
flexing -25C to +80C
fixed installation -40C to +80C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 0,6/1 kV
Operating voltage in
three-phase and one-phase a.c.
U0/U 0,7/1,2 kV
Direct current system
U0/U 0,9/1,8 kV
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km
Tensile strength
statical load: total
cross-section x15 N/mm
Minimum bending radius
fixed installation 4x cable
flexing 10x cable
without forced operation 15x cable

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of rubber (EPR)
compound type 3GI3 to
DIN VDE 0207 part 20
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Inner sheath of rubber
compound type GM1b to
DIN VDE 0207 part 21
Outer sheath of rubber
compound type 5GM5 to
DIN VDE 0207 part 21
Sheath colour yellow

Properties

Ozone resistance
High insulation resistance
Resistant against hot penetration
Low abrasion
High notch resistant
The code identification of a single core
sheathed of an insulated wire is black.
Resistant against
oils
fats and chemicals
Tests
Behaviour in fire
to DIN VDE 0482-332-1-2
DIN EN 60332-2-1, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Oil resistant to DIN EN 60811-404

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Are suited as a connecting cable for very high mechanical stress in underground mining and tools for use in industries and outdoor use. They are also
used for mining industry, surface mining, stone-pits, on building sites, outdoors as well as indoors. Suitable for fixed installation on plaster in dry,
damp and wet areas. A long duration of life is guaranteed under extreme operating conditions. Not suitable for drumming and use in all types of
machinery, such as robots, handling units and energy transfer units, where constant mobility is essential. The insulation of a plastic-rubber compound
on EPR basis improves the resistance to ozone in order to avoid the formation of cracks due to ozone and insulation damages in switch-boards.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
38001
38002
38003
38004
38005
38006
38007
38008
38009
38010
38011
38012
38013
38014
38015
38016
38017
38018
38019
38020
38021
38022

No.cores x
cross-sec.
mm
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
2 x 2,5
3 G 1,5
3 G 2,5
3G4
3G6
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25

Outer
max. mm
13,5
16,5
18,0
20,0
22,0
25,0
27,5
30,0
34,0
37,0
16,0
15,0
16,5
20,0
22,0
16,0
19,0
21,5
23,0
27,5
37,0
39,0

Cop.
weight
kg / km
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0
48,0
43,0
72,0
115,0
173,0
58,0
96,0
154,0
230,0
384,0
614,0
960,0

Weight
approx.
kg / km
336,0
473,0
635,0
866,0
1145,0
1475,0
1832,0
2000,0
2450,0
3190,0
205,0
173,0
247,0
336,0
520,0
210,0
305,0
415,0
641,0
1113,0
1412,0
2095,0

AWG-No.
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
14
16
14
12
10
16
14
12
10
8
6
4

Dimensions and specifications may be changed without prior notice. (RF01)

246

Part no.
38023
38024
38025
38026
38027
38028
38029
38030
38031
38035
38036
38037
38038
38032
38039
38033
38040
38034

No.cores x
cross-sec.
mm
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
5 G 1,5
5 G 2,5
5G4
5G6
5 G 10
5 G 16
5 G 25
7 G 1,5
7 G 2,5
10 G 1,5
12 G 2,5
18 G 2,5
19 G 2,5

Outer
max. mm
42,5
49,0
53,5
61,5
68,0
17,0
20,0
23,0
26,5
30,0
34,0
42,0
19,5
21,5
22,0
28,0
33,0
33,5

Cop.
weight
kg / km
1344,0
1920,0
2688,0
3648,0
4608,0
72,0
120,0
192,0
288,0
480,0
768,0
1200,0
101,0
168,0
144,0
288,0
432,0
466,0

Weight
approx.
kg / km
2777,0
3817,0
5071,0
6636,0
7000,0
252,0
362,0
509,0
798,0
1120,0
1680,0
2430,0
470,0
546,0
560,0
851,0
1230,0
1260,0

AWG-No.
2
1
2/0
3/0
4/0
16
14
12
10
8
6
4
16
14
16
14
14
14

Allweather, Rubber and Liftcables

LIFT-TRAGO-30 / -60 lift hoist control cable, pendal length 30m resp. 60m

Technical data

Lift hoist control cables with strain bearing


element to IEC 60227-6 edition 2001-06
and adapted to DIN VDE 0285-525-2-51 /
DIN EN 50525-2-51
Temperature range
flexing -5C to +50C
fixed installation -40C to +70C
Max. conductor temperature
under load +70C
circuit conditions +150C
Nominal voltage
U0/U 300/500 V
Test voltage 3000 V
Breakdown voltage
min. 6000 V
Minimum bending radius
20x cable
Insulation resistance
min. 20 MOhm x km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insualtion of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor in the outer layer
Cores stranded with optimal lay-length
acc. to the number of cores in one
or two layers, over a central Suspension
strand of textile.
LIFT-TRAGO-30 - Fleece wrapping
LIFT-TRAGO-60 - Support braiding of
textile suspension strands
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Colour black (RAL 9005)

Properties

Extensively oil resistant


Chemical Resistance - see table
Technical Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Cable for pendal length 60 m and above
available on request.

Application

These cables are used as control or feeder cables in lifts and hoists.
30 m pendal length - LIFT-TRAGO-30
60 m pendal length - LIFT-TRAGO-60
Suspension height for medium mechanical stresses in dry and moist rooms.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
LIFT-TRAGO-30
Part no.
25259
25260
25261
25262

No.cores x
cross-sec.
mm
7G1
12 G 1
18 G 1
24 G 1

LIFT-TRAGO-60
Part no.
25263
25264
25265
25266
25267
25268

No.cores x
cross-sec.
mm
7G1
12 G 1
18 G 1
24 G 1
30 G 1
36 G 1

Outer
approx. mm
11,5
15,7
16,1
19,2
Outer
approx. mm
12,3
16,2
16,7
19,8
22,5
28,2

Cop.
weight
kg / km
67,0
115,0
173,0
230,0

Weight
approx. kg / km

Cop.
weight
kg / km
67,0
115,0
173,0
230,0
288,0
346,0

Weight
approx. kg / km

170,0
325,0
390,0
530,0

185,0
335,0
400,0
540,0
690,0
930,0

Support core
Textile
Textile
Textile
Textile
Support core
Textile
Textile
Textile
Textile
Textile
Steel

Pendal
length
max. m
30
30
30
30

AWG-No.

Pendal
length
max. m
60
60
60
60
60
60

AWG-No.

18
18
18
18

18
18
18
18
18
18

Dimensions and specifications may be changed without prior notice. (RF01)

Suitable accessories can be found in Chapter X.


Cable tie - T-WS

247

Allweather, Rubber and Liftcables

TRAGO / Lift-2S

Technical data

Lift hoist control cables with strain bearing


element Special PVC-compound for core
and sheath, adapted to DIN VDE 0250
Temperature range
flexing -15C to +70C
fixed installation -40C to +70C
Max. conductor temperature
under load +70C
circuit conditions +150C
Nominal voltage
U0/U 300/500 V
Test voltage 3000 V
Breakdown voltage
min. 6000 V
Minimum bending radius
20x cable

Lift and Hoist Control Cables 300/500 V

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insualtion of special PVC, TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293
GN-YE conductor
Special hemp support braid
for Trago type with central
support core of hemp
for Lift-2S type with 2 outer
steel support wires
Cores stranded in layers with
optimal lay-length
Multi-layer wrapping functioning as a
support braid
Outer sheath of special PVC TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour black (RAL 9005)

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
UV-resistant
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These cables are used as control or feeder cables in lifts and hoists. The special attention given to both production and material quality for these cables
has made them ideal even for use under extreme conditions. HELUKABEL-Lift-2S has also proven itself to be ideally suited for installation in conveyor
systems and manual control units. The external steel support wires can be dismounted without damaging the cable insulation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TRAGO with central support
Part no.
25080
25081
25082
25083
25084
25085
25086
25087
25088
25089

No.cores x
cross-sec.
mm
7 G 0,75
12 G 0,75
18 G 0,75
24 G 0,75
7G1
12 G 1
18 G 1
20 G 1
24 G 1
36 G 1

Lift-2S with 2 external support cores


Part no.
25091
25092
25093
25094
25095
25096
25097
25098
25099
25100

No.cores x
cross-sec.
mm
12 G 1
18 G 1
25 G 1
30 G 1
8 G 1,5
12 G 1,5
15 G 1,5
18 G 1,5
20 G 1,5
24 G 1,5

Outer
approx. mm
15,4
19,2
21,0
23,0
14,9
20,0
21,4
21,6
23,2
26,1
Outer
approx. mm
13,5
16,2
19,0
21,9
14,7
16,0
19,5
19,3
19,5
22,5

Cop.
weight
kg / km
50,0
86,0
130,0
173,0
67,0
115,0
173,0
192,0
230,0
346,0

Weight
approx. kg / km

Cop.
weight
kg / km
115,2
172,8
240,0
288,0
115,0
172,8
230,0
259,0
288,0
346,0

Weight
approx. kg / km

Dimensions and specifications may be changed without prior notice. (RF01)

Suitable accessories can be found in Chapter X.


Cable tie - T-WS

248

290,0
360,0
455,0
535,0
222,0
415,0
450,0
490,0
605,0
950,0

446,0
528,0
660,0
760,0
425,0
505,0
575,0
640,0
715,0
820,0

Support core
Hemp
Hemp
Hemp
Hemp
Hemp
Hemp
Hemp
Hemp
Hemp
Hemp
Support core
Steel
Steel
Steel
Steel
Steel
Steel
Steel
Steel
Steel
Steel

Pendal
length
max. m
250
220
110
90
80
80
70
70
60
90

AWG-No.

Pendal
length
max. m
50
50
50
50
50
50
50
50
50
50

AWG-No.

19
19
19
19
18
18
18
18
18
18

18
18
18
18
16
16
16
16
16
16

Allweather, Rubber and Liftcables

Bauliftkabel B101 / B102 / B103 to be used at plant elevators

Technical data

Cable structure

Temperature range
flexing -10C to +80C
Nominal voltage
control cores 300/500 V
power supply cores 0,6/1 kV
A.c. test voltage, 50 Hz
control cores 1500 V
power supply cores 3000 V
Minimum bending radius
10x cable

Properties

Bare copper-conductor, extra fine-wire,


high flexible
Core insulation of plastic,
flexible at low temperatures
Core identification black cores with
continuous white numbering
GN-YE conductor
Outer sheath of special plastic,
flexible at low temperatures
Sheath colour black

Sheath UV-resistant
In carriage version with special support
braiding and with PUR sheath particularly
resistant to wear, oil, hydrolysis and
microbial attack

Note

Optional separate copper screening


of the control cores

Application

These hybrid cables are used for power supply and control of vertical lifts in the construction industry. There are 3 cable versions.
Bauliftkabel B101: Here the cable is drawn vertically from a drum as a drag cable via the load platform. The load platform pulls the cable along as
it moves up. During the downwards motion the cable returns to the drum automatically. Our special versions are used at heights of up to about 150
m.
Bauliftkabel B102: For greater heights, a so-called carriage version is employed, in which the cable is fed at the centre of the tower, i. e. half the
way up.
Bauliftkabel B103: Here the cable is guided via a spring-loaded drum. These vertical construction lifts are used during new construction and
renovation work on high buildings. The rack lattice elements are fastened at intervals to the exterior facade.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Bauliftkabel B101

Part no. No.cores x


cross-sec.
mm
73519
5 G 2,5 + 10 x 1,0
73913
5 G 2,5 + 11 x 1,0
70402
3 G 4 + 7 x 1,0
70931
4 G 6 + 9 x 1,0
70377
4 G 6 + 10 x 1,0
71901
4 G 6 + 15 x 1,0
71369
4 G 10 + 10 x 1,0
78123
4 G 16 + 6 x 1,0
78124
4 G 16 + 10 x 1,0
78125
4 G 16 + 15 x 1,0
73726
4 G 16 + 1 x 2,5 + 4 x 1,0

Outer
approx.
mm
20,0
20,0
17,4
20,5
21,0
22,0
25,0
26,1
29,0
31,5
28,5

Cop.
Weight
weight approx.
kg / km kg / km
220,0
306,0
225,6
320,0
184,0
360,0
330,0
555,0
340,0
575,0
388,0
625,0
480,0
870,0
700,0
1250,0
710,0
1300,0
760,0
1380,0
830,0
1460,0

AWG-No.
14
12
10
10
10
8
6
6
6
6

Bauliftkabel B102
Part no. No.cores x
cross-sec.
mm
74293
4 G 16 + 1 x
74670
4 G 16 + 1 x
74297
4 G 25 + 1 x
78122
4 G 35 + 4 x
+ 1 x 1,0

2,5 + 2 x 2 x 1,0
2,5 + 2 x 2 x 1,0
2,5 + 2 x 2 x 1,0
2,5 + 2 x 2 x 1,0

Bauliftkabel B103

Part no. No.cores x


cross-sec.
mm
77532
4 G 2,5 + 3 x 1,0
77538
4 G 2,5 + 3 x 1,0

Outer
approx.
mm
28,5
28,5
33,4
38,0

Cop.
Weight
weight approx.
kg / km kg / km
830,0
1080,0
787,0
1080,0
1176,0
1500,0
1500,0
1850,0

AWG-No.

Outer
approx.
mm
13,0
15,3

Cop.
Weight
weight approx.
kg / km kg / km
125,0
230,0
125,0
280,0

AWG-No.

6
6
4
2

14
14

Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Cable tie - T-WS

249

Allweather, Rubber and Liftcables

HELUSPREADER YSLT-J spreader cable for vertical basket enterprise

Technical data

Special cable adapted to


DIN VDE 0250
Temperature range
flexing -20C to +60C
fixed installation -20C to +60C
max. Operating temperature
at conductor +90C
max. Short circuit temperature
at conductor +150C
Nominal voltage U0/U 300/500 V
max. Tensile load 2000 N
Minimum bending radius
15x cable
Current carrying capacity
to DIN VDE 0298 part 4

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5 or cl.6, fine-wire
or extra-fine-wire, BS 6360 cl.5 or cl.6,
IEC 60228 cl.5 or cl.6
Core insulation of special EPR
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor
Cores laid-up in lay of length,
stranding with optimal length
of twists around a Kevlar element
Outer sheath of special polychloropren
Sheath colour black (RAL 9005)

Properties

weather resistant
UV-resistant
high abrasion resistance

Note

G = with green-yellow conductor


Delivery on request:
also as -K model, temperature range
-40C to +80C
further dimensions and special designs
AWG sizes are approximate equivalent
values. The actual cross-section is in mm

Application

As Spreader cable with high mechanical stresses in vertical basket operation in dry, moist, wet environment and in open air. Please note that at the
installation the cable must be placed counterwise and free of twist into the basket.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
40160
36 G 2,5
40161
42 G 2,5
40162
48 G 2,5
40163
54 G 2,5

Outer
min. - max.
mm
38,1 - 41,0
40,8 - 43,8
45,7 - 48,7
47,0 - 51,0

Cop.
weight
kg / km
864,0
1008,0
1152,0
1296,0

Weight
approx.
kg / km
2500,0
3000,0
3650,0
4100,0

Tensile
strain
max. N
2000
2000
2000
2000

AWG-No.
14
14
14
14

Dimensions and specifications may be changed without prior notice. (RG01)

Suitable accessories can be found in Chapter X.


Cable tie - T-WS

250

Part no. No.cores x


cross-sec.
mm
40164
36 G 3,3
40165
42 G 3,3
40166
48 G 3,3
40167
54 G 3,3

Outer
min. - max.
mm
42,4 - 45,5
46,6 - 49,6
52,0 - 55,0
56,6 - 60,0

Cop.
weight
kg / km
1140,0
1330,0
1521,0
1711,0

Weight
approx.
kg / km
3200,0
3750,0
4450,0
5000,0

Tensile
strain
max. N
2000
2000
2000
2000

AWG-No.
12
12
12
12

- fi
xe
N
om
d
in
al
vo
lta
ge
Be
U
nd
0 /
U
in
g
ra
di
Be
us
nd
-f
in
le
g
xi
ra
ng
Ha
di
us
lo
x
ge

-f
ni
U
x
fre
ed
Ve
re
x

sis
O
ut tan
t
do
or
Dr
u
se
ag
ch
ai
Co
n
lo
re
d
Sc
co
re
r
e n es /
H A ed / VD
R/ shi E 0
VD eld 29
3
ed
U
E
L/
CS REG
A
no
./
Pa
VD
ge
E

Te
m
pe

ra
tu
re

Te
m
pe

ra
tu
re

(
C)

(
C)

- fl

ex

in
g

TRAILING CABLES

TROMMPUR

-40 bis +80

-40 to +80

300/500

10x

10x

Flugzeugheber-T

-20 to +80

-20 to +80

300/500

15x

Trailing Cables
X

15x

NSHTU

-35 to +70

-40 to +70

0.6/1 kV

7.5x

7.5x

(N)SHTU-V

-25 to +80

-25 to +80

0.6/1 kV

7.5x

7.5x

(N)TSCGEWU

-20 to +60

-20 to +80

6-20 kV

15x

15x

255

254

256
257
258

The selection table is intended as an initial orientation.


Please see the relevant page of the catalogue for detailed information on the product properties.

253

Trailing Cables

TROMMPUR PUR trailing and control cable, halogen-free

Technical data

Special PUR insulation and sheath


adapted to DIN VDE 0250
Strain bearing support strand
Temperature range
-40C to +80C
(up to +100C for short periods)
Nominal voltage
up to 1 mm U0/U 300/500 V
from 1,5 mm U0/U 450/750 V
Test voltage
up to 1 mm = 2000 V
from 1,5 mm = 2500 V
Breakdown voltage
up to 1 mm = 4000 V
from 1,5 mm = 5000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
10x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6 col.4, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insulation of special PUR
Support core
Core identification to DIN VDE 0293
(flexible cables)
Cores stranded in layers with
optimal lay-length
Core wrapping with fleece
Support braiding of synthetic fibres
Outer sheath of halogen-free PUR
Sheath colour orange

Properties

High flexibility at low temperatures


Usable for foodstuffs
Abrasion and tear resistant
Loadable under torsional stress
Resistant to
Oils and fats
Non-alcoholic fuels and kerosene
Atmospheric influences
UV-radiation
Oxygen and ozone
Microbes and rotting
Sea and waste water
Vibrations

Note

G = with green-yellow conductor


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

TROMMPUR has taken the development of the neoprene type cables one step further. It is a robust, all-weather cable, halogen-free, tear and abrasion
resistant and suitable for use in drag-chains, in ship docks, on building sites, for conveyor systems, in mining, for tunnels and roadbuilding. For the
connecting the ski lift terminal positions to the control unit, surveillance of the joining rods in ski lift cables, as feeder cables for very high currents as
for example in pump engineering, mining, locomotive and rail-carriage construction, for oil rig platforms, emergency power generators etc.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
26035
26036
26037
26038
26039
26040
26041
26042
26043
26044
26045
26046
26047
26048
26049
26050
26051
26052
26053
26054
26055
26059
26056
26057
26058

No.cores x
cross-sec.
mm
14 G 0,75
12 G 1
18 G 1
3 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
24 G 1,5
30 G 1,5
42 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
24 G 2,5
30 G 2,5
36 G 2,5
7G4
4 G 10
4 G 16
5 G 16
4 G 25
4 G 35
4 G 50

Outer
app. mm
16,5
17,5
23,0
9,5
12,5
15,5
21,0
27,0
30,0
34,0
40,0
14,0
15,0
18,0
25,0
36,0
40,0
44,0
22,0
22,0
27,0
34,0
30,0
36,0
42,0

Dimensions and specifications may be changed without prior notice. (RG01)

Suitable accessories can be found in Chapter X.


Tool - HAM 1

254

Cop.
weight
kg / km
154,0
115,0
173,0
43,0
72,0
101,0
173,0
259,0
346,0
533,0
605,0
96,0
120,0
168,0
288,0
576,0
864,0
998,0
269,0
384,0
614,0
768,0
960,0
1344,0
1920,0

Weight
app. kg / km
320,0
300,0
480,0
110,0
220,0
270,0
450,0
620,0
850,0
1100,0
1600,0
250,0
280,0
360,0
740,0
1400,0
1740,0
2050,0
600,0
650,0
1100,0
1600,0
1600,0
2050,0
2800,0

Breaking strain
ca. kp
250
500
500
200
200
250
750
750
750
750
750
200
250
300
750
750
750
750
500
500
500
750
500
1000
1000

AWG-No.
19
18
18
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
12
8
6
6
4
2
1

Trailing Cables

Flugzeugheber-T trailing, PUR

Technical data

Temperature range
flexing -20C to +80C
Nominal voltage
control cores 300/500 V
power supply cores 600/1000 V
A.C. test voltage, 50 Hz
control cores 1500 V
power supply cores 4000 V
Minimum bending radius
for flexible installation 15x cable

Cable structure

Part no. 70736


Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Power supply cores (4 mm) and
control cores (0,75 mm)
- Core insulation of cold flexible special PVC
- Core identification black with numbering
4 mm No.1-5 + 0,75 mm No.6-20
Data pair ( 0,34 mm)
- Core insulation data pair of polyethylene
- Core identification to DIN 47100
- Cores twisted in pairs
- Foil wrapping
- Tinned copper braided screen,
approx. 85% coverage
- Inner sheath of cold flexible special PVC
Cores stranded with elements
Inner sheath of cold flexible special PVC
Outer sheath of PUR
with integrated support braiding
Sheath colour grey (RAL 7001)
Part no. 77548
Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Power supply cores (2,5 mm) and
control cores (1 mm)
- Core insulation of TPE-E
- Core identification black with numbering
- GN-YE conductor
Data pair ( 0,34 mm)
- Core insulation of polyethylene
- Core identification to DIN 47100
- Cores twisted in pairs
- Foil wrapping of aluminium-coated
polyester
- Tinned copper braided screen,
approx. 85% coverage
Cores stranded with elements
Outer sheath of PUR
with integrated support braiding
Sheath colour orange (RAL 2003)

Properties

PUR outer sheath: low adhesion, extremely,


abrasion resistant, halogen-free, resistant
to UV, oil, hydrolysis and microbial attack

Application

This hybrid cable is designed for the aircraft industry, and contains cores for power supply, control cores, and cores for a positioning laser. The cable
is used to control and position a support robot, which absorbs loads at specific points when loading extremely heavy items, for example during loading
of aircraft assemblies in large transport aircraft of the Airbus industry. The cable is trailing, UV and weather-resistant, and is provided with an extremely
wear-resistant and petrol-resistant special sheath. Part no. 77548 is designed for similar applications, as a load-reducing lifter in aircraft assembly.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
70736
5 x 4 + 5 x 3 G 0,75 + 2 x 2 x
0,34

Outer Cop.
Weight
app. mm weight app.
kg / km kg / km
25,6
390,0
600,0

AWG-No.
12

Part no. No.cores x


Outer Cop.
Weight
cross-sec.
app. mm weight app.
mm
kg / km kg / km
77548
5 x 2,5 + 18 G 1,0 + 4 x 2 x 0,34 27,0
461,0
750,0

AWG-No.
14

Dimensions and specifications may be changed without prior notice.

255

Trailing Cables

NSHTU

drum cable, VDE approved

Technical data

Special-crane-drum cable to
DIN VDE 0250 part 814
Temperature range
flexing -35C to +70C
fixed installation -40C to +70C
max. Temperature at conductor
in operation +60C
in short-circuit +200C
Nominal voltage U0/U 0,6/1 kV
max. permissible operating voltages
in three-phase and one-phase
a.c. system U0/U 0,7/1,2 kV
in direct current system
U0/U 0,9/1,8 kV
Test voltage 2500 V
Insulation resistance
min. 10 MOhm x km
Minimum bending radius
7,5 x cable
Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of rubber
compound type GI1 to
DIN VDE 0207 part 20
Core identification to DIN VDE 0293
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
Cores stranded (without elongated central
core) with max. lay-length of 8x over the
stranding layers
Textile tape
Textile braiding as protection against torsion,
embedded in inner filling sheath
Outer sheath of neoprene
compound type 5GM2 to
DIN VDE 0207 part 21
Sheath colour black

Properties

Designed and developed for horizontal


drum-operation
Permissible running speed up to
max. 120 m/min
Polychloroprene-rubber (neoprene)-sheath,
extremely cold resistant
Due to the neoprene outer sheath,
the cables is resistant against ozone
and radiation, oils, acids, fats, gazoline,
solvents and chemicals
During the installation and operation the
tensile stress on conductor may not increase
15 N/mm
Accelaration not more than 0,4 m/s
During operation, 1-2 convolutions should
remain on the operating drum
In case of high mechanical stress, especially
of high dynamic tensile stress result high
accelaration, the permissible stress must be
defined in each case
Tests
Behaviour in fire
to DIN VDE 0482-332-1-2
DIN EN 60332-2-1, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Oil resistant acc. to
DIN VDE 0473-811-404,DIN EN 60811-404

Note

G = with green-yellow conductor


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Trailing cables are used for high mechanical stress, especially for applications with frequent winding and unwinding with simultaneous tensile and
torsional stress, for building machinery, conveyors, shifts and cranes. They are used as robust and all weather resistant cables of roughest operations
in mining and in flexible handling equipment and railway motors. The cables are suitable for outdoor installation in dry, damp and wet places as well
in open air. For applications which go beyond standard solutions we recommend that you fill out our especially developed questionnaire for reeling
cables. Please read the installation instructions.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
26001
26029
26002
26003
26004
26005
26006
26007
26008
26009
26010
26011
26012
26013
26014
26015
26016
26017
26018

No.cores x
cross-sec.
mm
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
24 G 1,5
30 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
24 G 2,5
30 G 2,5
40 G 2,5
50 G 2,5

Outer
app. mm
13,6
14,0
14,5
18,8
21,0
24,5
25,5
27,5
29,5
15,3
16,5
17,5
20,0
23,5
28,0
32,5
34,0
42,5
46,5

Cop.
weight
kg / km
47,0
58,0
81,0
115,0
196,0
259,0
271,0
390,0
432,0
74,0
98,0
124,0
168,0
308,0
451,0
615,0
770,0
1080,0
1200,0

Weight
AWG-No.
app. kg / km
236,0
274,0
316,0
440,0
606,0
696,0
750,0
1150,0
1325,0
305,0
350,0
465,0
576,0
850,0
1181,0
1550,0
1810,0
3110,0
3200,0

Dimensions and specifications may be changed without prior notice. (RG01)

256

16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14
14

Part no.
26019
26030
26020
26031
26021
26022
26023
26032
26024
26025
26026
26027
26028

No.cores x
cross-sec.
mm
4G4
5G4
4G6
5G6
4 G 10
5 G 10
4 G 16
5 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95

Outer
app. mm
18,5
21,5
21,0
23,5
26,0
28,0
29,0
31,5
35,0
37,5
44,5
49,0
56,0

Cop.
weight
kg / km
158,0
220,0
241,0
317,0
404,0
508,0
642,0
768,0
1005,0
1344,0
2010,0
2688,0
3648,0

Weight
AWG-No.
app. kg / km
510,0
635,0
650,0
800,0
1010,0
1200,0
1300,0
1700,0
2000,0
2610,0
3500,0
4600,0
6100,0

12
12
10
10
8
8
6
6
4
2
1
2/0
3/0

Trailing Cables

(N)SHTU-V

Trailing-Cable

Technical data

Special trailing cable adapted to


DIN VDE 0250, Part 814
Temperature range
flexing -25C to +80C
max. Temperature at conductor
in operation +90C
in short-circuit +250C
Nominal voltage U0/U 0,6/1 kV
max. permissible operating voltage
in three-phase and one-phase
a.c. system U0/U 0,7/1,2 kV
in direct current system
U0/U 0,9/1,8 kV
Test voltage 4 kV
Insulation resistance
min. 10 MOhm x km
Minimum bending radius
7,5x cable

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special rubber
compound type 3GI3 to
DIN VDE 207 part 20
Core identification to DIN VDE 0293-308
(HD 308 S2)
Cores stranded (without elongated
central core) with max. lay-length of
8x over the stranded layers)
Depending on dimension/structure
with Kevlar fillers
Inner sheathof special rubber
compound type 5GM5 to
DIN VDE 0207 part 21
Torsion protection between
inner and outer sheath
Outer sheath of special rubber
compound type 5GM5 to
DIN VDE 0207 part 21
Sheath colour yellow

Properties

Permitted running speed up


180 m/min
Highly resistant to acids, fats,
gasoline, solvents and chemicals
During installation and operation,
the tensile stress must not exceed
30 N/mm
Tests
Behaviour in fire
to DIN VDE 0482-332-1-2
DIN EN 60332-2-1, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Oil resistant to
DIN VDE 0473-811-404,DIN EN 60811-404

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

For vertical drum operation under extreme mechanical stress and on moving cable carrieres. Used as a rugged feeder to construction machines,
conveyor, transport and crane systems in dry, damp, wet environments and outdoors. For applications that go beyond standard solutions we recommend
you to our specially developed questionnaire for reeling cables. Please note installation instructions.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Power supply Cable

Part no. No.cores x


cross-sec.
mm
31040
3 G 1,5
31041
3 G 2,5
31042
3G4
31043
3G6
31044
3 G 10
31045
3 G 16
31046
3 G 25
31047
3 x 50 + 3 G 25/3
31048
3 x 70 + 3 G 35/3
31049
3 x 95 + 3 G 50/3
31050
3 x 120 + 3 G 70/3
31051
3 x 150 + 3 G 70/3
31052
3 x 185 + 3 G 95/3
31053
3 x 240 + 3 G 120/3
31054
4 G 1,5
31055
4 G 2,5
31056
4G4
31057
4G6
31058
4 G 10
31059
4 G 16
31060
4 G 25
31061
4 G 35
31062
4 G 50
31063
4 G 70
31064
4 G 95
31065
4 G 120
31066
4 G 150
31067
4 G 185
31068
5 G 1,5
31069
5 G 2,5
31070
5G4
31071
5G6
31072
5 G 10
31073
5 G 16
31074
5 G 25
31075
5 G 35
31076
5 G 50
31077
5 G 70

Outer
min. - max.
mm
10,9 - 13,6
12,3 - 14,8
14,9 - 17,6
16,2 - 18,9
19,6 - 22,6
21,8 - 24,9
27,5 - 30,8
36,9 - 40,6
40,4 - 44,4
46,6 - 50,8
50,8 - 55,2
55,4 - 60,0
60,8 - 65,7
68,8 - 74,0
11,8 - 14,5
14,4 - 17,1
16,2 - 18,8
17,4 - 20,2
24,4 - 21,3
24,7 - 27,9
31,4 - 34,9
37,5 - 33,9
40,3 - 44,2
44,5 - 48,6
51,1 - 55,5
57,4 - 62,0
62,6 - 67,6
68,1 - 73,2
12,8 - 15,5
15,5 - 18,2
17,4 - 20,2
19,6 - 22,7
23,2 - 26,3
26,7 - 30,2
34,1 - 37,7
38,3 - 42,2
43,8 - 47,8
50,2 - 54,6

Cop.
weight
kg / km
45,0
74,0
115,0
173,0
288,0
461,0
720,0
1685,0
2355,0
3215,0
4130,0
4990,0
6250,0
8065,0
58,0
99,0
158,0
241,0
404,0
642,0
1005,0
1344,0
2010,0
2687,0
3646,0
4605,0
5765,0
7110,0
73,0
124,0
220,0
317,0
508,0
768,0
1200,0
1680,0
2400,0
3360,0

Weight
app.
kg / km
191,0
240,0
362,0
450,0
682,0
890,0
1200,0
2810,0
3760,0
4700,0
5950,0
7050,0
8800,0
11700,0
220,0
330,0
440,0
530,0
835,0
1175,0
1850,0
2250,0
3210,0
4210,0
5550,0
7010,0
8450,0
10000,0
258,0
389,0
511,0
688,0
1002,0
1395,0
2205,0
2960,0
3950,0
5455,0

Tensile AWG-No.
strain
max. N
130
16
220
14
360
12
540
10
900
8
1440
6
2250
4
4500
1
6300
2/0
8550
3/0
10800
4/0
13500
300 kcmil
16650
350 kcmil
21600
500 kcmil
180
16
300
14
480
12
720
10
1200
8
1920
6
3000
4
4200
2
6000
1
8400
2/0
11400
3/0
14400
4/0
18000
300 kcmil
22200
350 kcmil
220
16
370
14
600
12
900
10
1500
8
2400
6
3750
4
5250
2
7500
1
10500
2/0

Control Cable (Kevlar fillers)

Part no. No.cores x


cross-sec.
mm
31078
49 G 1
31079
7 G 1,5
31080
12 G 1,5
31081
18 G 1,5
31082
24 G 1,5
31083
30 G 1,5
31084
36 G 1,5
31085
44 G 1,5
31086
48 G 1,5
31087
56 G 1,5
31088
7 G 2,5
31089
12 G 2,5
31090
18 G 2,5
31091
24 G 2,5
31092
30 G 2,5
31093
36 G 2,5
31094
44 G 2,5
31095
48 G 2,5
31096
56 G 2,5

Outer
min. - max.
mm
31,0 - 34,5
14,6 - 16,9
20,6 - 23,4
20,3 - 22,9
24,2 - 27,4
27,7 - 31,1
27,9 - 31,3
31,2 - 34,8
31,8 - 35,4
35,9 - 39,7
17,5 - 19,8
23,8 - 26,7
23,4 - 26,2
28,2 - 31,1
31,1 - 34,4
31,3 - 34,7
36,2 - 40,2
37,2 - 41,0
41,6 - 46,0

Cop.
weight
kg / km
470,0
115,0
196,0
271,0
390,0
432,0
518,0
634,0
691,0
807,0
168,0
308,0
451,0
615,0
770,0
866,0
1057,0
1153,0
1344,0

Weight
app.
kg / km
1420,0
320,0
620,0
650,0
930,0
1190,0
1240,0
1530,0
1610,0
2020,0
480,0
915,0
945,0
1330,0
1615,0
1710,0
2240,0
2410,0
2930,0

Tensile
strain
max. N
3450
2318
2540
2810
3080
3350
3620
3980
4160
4520
2520
2900
3350
3800
4250
4680
5250
5550
6150

AWG-No.
18
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14

Dimensions and specifications may be changed without prior notice. (RG01)

257

Trailing Cables

(N)TSCGEWU extremely torsionally stiff

Technical data

Medium voltage power cable adapted to


VDE 0250 part 813
Temperature range
flexing -20C to +60C
fixed installation -20C to +80C
Nominal voltages
U0/U 3,6/6 kV
U0/U 6/10 kV
U0/U 8,7/15 kV
U0/U 12/20 kV
Operating voltages max.
3,6/6 kV = 4,2/7,2 kV
6/10 kV = 6,9/12 kV
8,7/15 kV = 10,4/18 kV
12/20 kV = 13,9/24 kV
Test voltages
3,6/6 kV = 11 kV
6/10 kV = 17 kV
8,7/15 kV = 24 kV
12/20 kV = 29 kV
Minimum bending radius
15x outer

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Inner semi-conducting layer
Core insulation of HEPR
Outer semi-conducting layer
Ground conductor with semi-conductive layer
Cores concentrically stranded
Inner sheath, sheath colour red
Antitorsional protection
Outer sheath of chloroprene rubber
compound type 5GM3
Sheath colour red

Properties

maximum permissible speed 200 m/min is


allowed when operating drums in one
direction
extremly torsion resistant
resistant against oils and fats, athmosperic
exposure and UV-radiation

Note

Further dimensions and


special designs on request

Application

Reeling medium voltage supply train for use in high mechanical stresses, such as in in container cranes or large mobile equipment as well as excavators
in the mining industry for days, in dry, damp, wet areas and outdoors.
3,6/6kV

Part no. No.cores x


cross-sec.
mm
38533 3 x 25 + 3 x 10
38534 3 x 35 + 3 x 10
38535 3 x 50 + 3 x 10
38536 3 x 70 + 3 x 16
38537 3 x 95 + 3 x 16
38538 3 x 120 + 3 x 25

6/10kV

Part no. No.cores x


cross-sec.
mm
38539 3 x 25 + 3 x 10
38540 3 x 35 + 3 x 10
38541 3 x 50 + 3 x 10
38542 3 x 70 + 3 x 16
38543 3 x 95 + 3 x 16
38544 3 x 120 + 3 x 25

Outer
Permanent Tensile
min. - max. load
strain
mm
N
max. N
37,0 - 40,0
1500
2200
40,0 - 43,0
2000
3100
44,0 - 47,0
3000
4300
47,0 - 50,0
4100
5100
52,0 - 56,0
5600
7000
56,0 - 60,0
7100
8500

Cop.
weight
kg / km
1008,0
1292,0
1728,0
2477,0
3197,0
4176,0

Weight
app.
kg / km
2280,0
2750,0
3400,0
4100,0
5450,0
6650,0

Outer
Permanent Tensile
min. - max. load
strain
mm
N
max. N
39,0 - 42,0
1500
2200
42,0 - 45,0
2000
3100
45,0 - 48,0
3000
4300
50,0 - 54,0
4100
5100
54,0 - 58,0
5600
7000
58,0 - 62,0
7100
8500

Cop.
weight
kg / km
1008,0
1292,0
1728,0
2477,0
3197,0
4176,0

Weight
app.
kg / km
2400,0
2900,0
3450,0
4600,0
5770,0
6900,0

Dimensions and specifications may be changed without prior notice. (RQ03)

Suitable accessories can be found in Chapter X.


Tool - HAM 1

258

8,7/15kV

Part no. No.cores x


cross-sec.
mm
38545 3 x 25 + 3 x 10
38546 3 x 35 + 3 x 10
38547 3 x 50 + 3 x 10
39040 3 x 70 + 3 x 16
39041 3 x 95 + 3 x 16
39042 3 x 120 + 3 x 25

Part no. No.cores x


cross-sec.
mm
39043 3 x 25 + 3 x 10
39044 3 x 35 + 3 x 10
39045 3 x 50 + 3 x 10
39046 3 x 70 + 3 x 16
39047 3 x 95 + 3 x 16
39048 3 x 120 + 3 x 25

12/20kV

Outer
Permanent Tensile
min. - max. load
strain
mm
N
max. N
43,0 - 46,0
1500
2200
46,0 - 48,0
2000
3100
49,0 - 52,0
3000
4300
53,0 - 57,0
4100
5100
58,0 - 62,0
5600
7000
63,0 - 67,0
7100
8500

Cop.
weight
kg / km
1008,0
1292,0
1728,0
2477,0
3197,0
4176,0

Weight
app.
kg / km
2750,0
3210,0
3950,0
5000,0
6150,0
7700,0

Outer
Permanent Tensile
min. - max. load
strain
mm
N
max. N
46,0 - 49,0
1500
2200
49,0 - 52,0
2000
3100
53,0 - 57,0
3000
4300
57,0 - 61,0
4100
5100
62,0 - 66,0
5600
7000
67,0 - 70,0
7100
8500

Cop.
weight
kg / km
1008,0
1292,0
1728,0
2477,0
3197,0
4176,0

Weight
app.
kg / km
3040,0
3510,0
4410,0
5420,0
6750,0
8050,0

- fi
xe
N
om
d
in
al
vo
lta
ge
Be
U
nd
0 /
U
in
g
ra
di
Be
us
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-f
in
le
g
xi
ra
ng
Ha
di
us
lo
x
ge

-f
ni
U
x
fre
ed
Ve
re
x

sis
O
ut tan
t
do
or
Dr
u
se
ag
ch
ai
Co
n
lo
re
d
Sc
co
re
r
e n es /
H A ed / VD
R/ shi E 0
VD eld 29
3
ed
U
E
L/
CS REG
A
no
./
Pa
VD
ge
E

Te
m
pe

ra
tu
re

Te
m
pe

ra
tu
re

(
C)

(
C)

- fl

ex

in
g

ROBOT CABLES

-30 to +105

-40 to +105

300

7.5x

7.5x

ROBOFLEX 2001 / 2001-C

-30 to +80

-40 to +80

300/500

7.5x

7.5x

ROBOFLEX 150,...151,...152,...153

-40 to +80

-40 to +80

300/500

15x

15x

ROBOFLEX sewer robot

-40 to +80

-40 to +80

300/500

Robot cables
ROBOFLEX recycle

262

X
/X
/X

264
265
267

The selection table is intended as an initial orientation.


Please see the relevant page of the catalogue for detailed information on the product properties.

261

Robot Cables

ROBOFLEX recycle

Technical data

Approval:
UL/cUL approved, UL-Style 20233
Production
in accordance with VDE standards
Temperature range:
fixed installation -40C to +105C
flexibel -30C to +105C
Nominal voltage:
300 V
Test voltage:
2000 V
Minimum bending radius:
7.5 x cable diameter (for flexible installation)
Traversing speed:
max. 3.3 m/s for 5 m of horizontal traverse
path length
Acceleration:
max. 5 m/s
Flexing and torsion cycles:
min. 10 million.
Torsional stress:
+/- 360/m

Cable structure

Assembly (3-pin)
Bare copper litz wire
Core insulation TPE
Cores stranded in layers
-D-screen: screened version for robot
application
-C-screen: in drag chain systems
Sheath, special mix
weld splatter resistant, dull, low adhesion
Sheath colour: see below

Properties

very good resistance to oil as per


DIN VDE 0473-811-404/DIN EN 60811-404
good resistance to acids, alkalis and solvents
not cross-linked
weld splatter resistant
recyclable
halogen-free
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Free of substances harmful to paint adhesion
substances
very high mechanical load capacity
abrasion resistant
wear-resistant
Highly flexible
UV-resistant

Application

The cables with this new sheath material cover all requirements for very large mechanical stresses for abrasion, tear resistance, torsion, flexing, flexibility
and oil resistance. Using for automation technology, plant and machine construction, fixture construction for handling devices, welding devices and
welding tongs, assembly and handling devices, machining production, welding robots and tool machines, blast furnaces and rolling mills. The completely
new feature of this cable is the weld splatter resistance without the otherwise usual and required cross-linking process. Our newly developed
non-cross-linked thermoplastic elastomer is fully recyclable. In contrast to this, the usual, cross-linked, thermoplastic elastomers cannot be recycled
and put a not insignificant stress on our environment. This must be particularly interesting for customers who have an environment management
system according to DIN EN ISO 14001 and thus place a great deal of importance on the use of recyclable materials. A significantly longer service life
than that of existing cables on the market, because it can be used in highly flexible applications, for example on robots (torsion) and in drag chains
(dynamic load).
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
ROBOFLEX recycle
Part no.

701889
701891
701890
701894
701892
701893
701897
701895
701896
702805
702803
702804
701900
701898
701899

Sheath colour
BK RAL 9005
YE RAL 1021
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001

Cable structure
No.cores x
cross-sec.
mm
3 x 0,25
3 x 0,25
3 x 0,25
4 x 0,25
4 x 0,25
4 x 0,25
5 x 0,25
5 x 0,25
5 x 0,25
8 x 0,25
8 x 0,25
8 x 0,25
3 x 0,34
3 x 0,34
3 x 0,34

Core colours
BN, BU, BK
BN, BU, BK
BN, BU, BK
BN, BU, BK, WH
BN, BU, BK, WH
BN, BU, BK, WH
BN, BU, BK, WH, GY
BN, BU, BK, WH, GY
BN, BU, BK, WH, GY
DIN 47100
DIN 47100
DIN 47100
BN, BU, BK
BN, BU, BK
BN, BU, BK

High
flex **
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

Outer
Cop.
approx. mm weight
kg / km
4,4
7,2
4,4
7,2
4,4
7,2
4,7
9,6
4,7
9,6
4,7
9,6
4,8
12,0
4,8
12,0
4,8
12,0
6,0
19,2
6,0
19,2
6,0
19,2
4,9
9,8
4,9
9,8
4,9
9,8

Weight
approx.
kg / km
22,0
22,0
22,0
26,0
26,0
26,0
30,0
30,0
30,0
55,0
55,0
55,0
30,0
30,0
30,0

AWG-No.

Continuation

262

Robot Cables

ROBOFLEX recycle
ROBOFLEX recycle
Part no.

701903
701901
701902
701906
701904
701905
702808
702806
702807
701910
701908
701909
701913
701911
701912

Sheath colour
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001

Cable structure
No.cores x
cross-sec.
mm
4 x 0,34
4 x 0,34
4 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
8 x 0,34
8 x 0,34
8 x 0,34
5 G 0,5
5 G 0,5
5 G 0,5
5 G 0,75
5 G 0,75
5 G 0,75

Core colours
BN, BU, BK, WH
BN, BU, BK, WH
BN, BU, BK, WH
BN, BU, BK, WH, GY
BN, BU, BK, WH, GY
BN, BU, BK, WH, GY
DIN 47100
DIN 47100
DIN 47100
BK with number, GN-YE
BK with number, GN-YE
BK with number, GN-YE
BK with number, GN-YE
BK with number, GN-YE
BK with number, GN-YE

High
flex **
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

Outer
Cop.
approx. mm weight
kg / km
5,2
13,1
5,2
13,1
5,2
13,1
5,9
16,4
5,9
16,4
5,9
16,4
6,8
26,1
6,8
26,1
6,8
26,1
6,0
24,0
6,0
24,0
6,0
24,0
7,0
36,0
7,0
36,0
7,0
36,0

Weight
approx.
kg / km
43,0
43,0
43,0
54,0
54,0
54,0
78,0
78,0
78,0
65,0
65,0
65,0
80,0
80,0
80,0

Outer
Cop.
approx. mm weight
kg / km
5,0
17,0
5,0
17,0
5,0
17,0
5,2
19,4
5,2
19,4
5,2
19,4
5,3
22,5
5,3
22,5
5,3
22,5
6,8
34,1
6,8
34,1
6,8
34,1
5,2
19,6
5,2
19,6
5,2
19,6
5,4
23,7
5,4
23,7
5,4
23,7
5,8
28,7
5,8
28,7
5,8
28,7
7,3
58,0
7,3
58,0
7,3
58,0
7,0
52,0
7,0
52,0
7,6
70,0
7,6
70,0
7,6
70,0

Weight
approx.
kg / km
44,6
44,6
44,6
46,3
46,3
46,3
50,0
50,0
50,0
53,5
53,5
53,5
48,2
48,2
48,2
53,0
53,0
53,0
61,9
61,9
61,9
85,0
85,0
85,0
76,0
76,0
93,0
93,0
93,0

Outer
Cop.
approx. mm weight
kg / km
5,0
17,0
5,0
17,0
5,0
17,0
5,2
19,4
5,2
19,4
5,2
19,4
5,3
22,5
5,3
22,5
5,3
22,5
6,8
34,1
6,8
34,1
6,8
34,1
5,2
19,6
5,2
19,6
5,2
19,6
5,4
23,7
5,4
23,7
5,4
23,7
5,8
28,7
5,8
28,7
5,8
28,7
7,3
58,0
7,3
58,0
7,3
58,0
7,0
52,0
7,0
52,0
7,0
52,0
7,6
70,0
7,6
70,0
7,6
70,0

Weight
approx.
kg / km
44,6
44,6
44,6
46,3
46,3
46,3
50,0
50,0
50,0
53,5
53,5
53,5
48,2
48,2
48,2
53,0
53,0
53,0
61,9
61,9
61,9
85,0
85,0
85,0
76,0
76,0
76,0
93,0
93,0
93,0

ROBOFLEX recycle screened, D-screen


Part no.

703843
703845
703844
703848
703846
703847
703851
703849
703850
703869
703867
703868
703854
703852
703853
703857
703855
703856
703860
703858
703859
703872
703870
703871
703863
703861
703866
703864
703865

Sheath colour
BK RAL 9005
YE RAL 1021
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
YE RAL 1021
BK RAL 9005
GY RAL 7001

Cable structure
No.cores x
cross-sec.
mm
3 x 0,25
3 x 0,25
3 x 0,25
4 x 0,25
4 x 0,25
4 x 0,25
5 x 0,25
5 x 0,25
5 x 0,25
8 x 0,25
8 x 0,25
8 x 0,25
3 x 0,34
3 x 0,34
3 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
8 x 0,34
8 x 0,34
8 x 0,34
5 G 0,5
5 G 0,5
5 G 0,75
5 G 0,75
5 G 0,75

Core colours
BN, BU, BK
BN, BU, BK
BN, BU, BK
BN, BU, BK, WH
BN, BU, BK, WH
BN, BU, BK, WH
BN, BU, BK, WH, GY
BN, BU, BK, WH, GY
BN, BU, BK, WH, GY
DIN 47100
DIN 47100
DIN 47100
BN, BU, BK
BN, BU, BK
BN, BU, BK
BN, BU, BK, WH
BN, BU, BK, WH
BN, BU, BK, WH
BN, BU, BK, WH, GY
BN, BU, BK, WH, GY
BN, BU, BK, WH, GY
DIN 47100
DIN 47100
DIN 47100
BK with number, GN-YE
BK with number, GN-YE
BK with number, GN-YE
BK with number, GN-YE
BK with number, GN-YE

High
flex **
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

ROBOFLEX recycle screened, C-screen


Part no.

703873
703875
703874
703878
703876
703877
703881
703879
703880
703899
703897
703898
703884
703882
703883
703887
703885
703886
703890
703888
703889
703902
703900
703901
703893
703891
703892
703896
703894
703895

Sheath colour
BK RAL 9005
YE RAL 1021
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001
YE RAL 1021
BK RAL 9005
GY RAL 7001

Cable structure
No.cores x
cross-sec.
mm
3 x 0,25
3 x 0,25
3 x 0,25
4 x 0,25
4 x 0,25
4 x 0,25
5 x 0,25
5 x 0,25
5 x 0,25
8 x 0,25
8 x 0,25
8 x 0,25
3 x 0,34
3 x 0,34
3 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
8 x 0,34
8 x 0,34
8 x 0,34
5 G 0,5
5 G 0,5
5 G 0,5
5 G 0,75
5 G 0,75
5 G 0,75

Core colours
BN, BU, BK
BN, BU, BK
BN, BU, BK
BN, BU, BK, WH
BN, BU, BK, WH
BN, BU, BK, WH
BN, BU, BK, WH, GY
BN, BU, BK, WH, GY
BN, BU, BK, WH, GY
DIN 47100
DIN 47100
DIN 47100
BN, BU, BK
BN, BU, BK
BN, BU, BK
BN, BU, BK, WH
BN, BU, BK, WH
BN, BU, BK, WH
BN, BU, BK, WH, GY
BN, BU, BK, WH, GY
BN, BU, BK, WH, GY
DIN 47100
DIN 47100
DIN 47100
BK with number, GN-YE
BK with number, GN-YE
BK with number, GN-YE
BK with number, GN-YE
BK with number, GN-YE
BK with number, GN-YE

High
flex **
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X

AWG-No.

AWG-No.

AWG-No.

Dimensions and specifications may be changed without prior notice.

263

Robot Cables

ROBOFLEX 2001 / 2001-C Robot cables, meter marking

Technical data

Special TPE-E/PUR adapted to


DIN VDE 0250 / DIN VDE 0285-525-1 /
DIN EN 50525-1
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
up to 0,34 mm 350 V (operating peak
voltage)
from 0,5 mm U0/U 300/500 V
Test voltage
up to 0,34 mm 1,5 kV, 5 minutes
from 0,5 mm 3,0 kV, 5 minutes
Mutual capacitance
core/core approx. 100 nF/km
core/screen approx. 120 nF/km
Inductance approx.
0,69 mH/km
Minimum bending radius
7,5x cabel

Cable structure

Bare copper, stranded to DIN VDE 0295


and IEC 60228, fine or extra fine wires,
cl.5 or cl.6, BS 6360 cl.5 or 6, up to
0,34 mm cl.5, above 0,5 mm cl.6
Special core insulation, PP
Cores coded
up to 0,34 mm according DIN 47100
above 0,5 mm black cores with
continuous white numbering acc. to
DIN VDE 0293
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Special separating foil
Cable structure C-type, cu-screen of helically
wound, approx. 85-95% coverage
Outher sheath, special polyurethane
Sheath colour black (RAL 9005)
with meter marking

Properties

High flexibility at low temperatures


High abrasion resistance
Loadable under torsion stress 360/meter
Low adhesion
Resistant to
Microbes and rotting
Oxygene and ozone
Vibrations
UV-radiation
Largely resistant to
Oil and fats resistant
AWG sizes are approximate equivalent
values. The actual cross-section is in mm

Application

These special robotic control and signal cables specially designed for torsion and bending stresses in robots and connecting handling tools.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
ROBOFLEX 2001
Part no.

25459
25439
25460
25461
25462
25440
25449
25463
25519
25464
25465
25466
25450
25467
25468
25469
25470
25471
25472
25473
25474
25475
25476
25477
25520
25529
25559
25509
25478
25479
25480
25481
25482
25483
25530
25510
25484
25485
25486
25487

No.cores x
cross-sec.
mm
7 x 0,25
12 x 0,25
25 x 0,25
2 x 0,34
3 x 0,34
7 x 0,34
12 x 0,34
12 G 0,5
16 G 0,5
18 G 0,5
25 G 0,5
4 G 0,75
7 G 0,75
12 G 0,75
14 G 0,75
2x1
3G1
4G1
7G1
12 G 1
18 G 1
25 G 1
34 G 1
41 G 1
3 G 1,5
4 G 1,5
5 G 1,5
8 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
3 G 2,5
4 G 2,5
3G4
4G4
4G6
3 G 10
3 G 16
3 G 25
3 G 35

Outer
Cop.
approx. mm weight
kg / km
5,8
16,8
7,6
28,8
10,6
60,0
4,0
6,6
4,0
9,8
5,7
22,8
8,3
39,2
10,4
57,8
11,6
76,8
12,7
86,4
14,2
120,0
6,0
28,8
7,9
50,4
11,5
84,4
12,8
100,8
5,5
19,2
6,0
29,0
6,3
38,4
8,5
67,2
12,5
115,2
15,4
172,8
17,4
240,0
21,3
326,4
23,2
393,6
6,9
43,2
7,9
57,6
8,6
72,0
11,1
115,2
15,5
172,8
19,3
259,2
21,8
360,0
8,4
72,0
9,1
96,0
10,3
116,0
11,2
153,6
14,1
230,4
15,6
288,0
18,2
460,8
22,9
720,0
26,5
1008,0

Weight
approx.
kg / km
48,0
71,0
143,0
28,0
34,0
51,0
69,0
90,0
277,0
121,0
256,0
63,0
96,0
171,0
200,0
48,0
60,0
78,0
131,0
216,0
306,0
432,0
569,0
694,0
94,0
107,0
121,0
292,0
356,0
445,0
636,0
136,0
170,0
227,0
261,0
341,0
518,0
722,0
1180,0
1600,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RH01)

264

24
24
24
22
22
22
22
20
20
20
20
19
19
19
19
18
18
18
18
18
18
18
18
18
16
16
18
16
16
16
16
14
14
12
12
10
8
6
4
2

ROBOFLEX 2001-C
Part no.
25539
25488
25489
25490
25491
25492
25493
25494
25495
25496
25497
25498
25499
25500
25501
25502
705462
25503
25504
25505
25506
25507
25508

No.cores x
cross-sec.
mm
10 x 0,14
12 x 0,14
18 x 0,14
25 x 0,14
12 x 0,25
18 x 0,25
25 x 0,25
12 x 0,34
18 x 0,34
25 x 0,34
12 G 0,5
18 G 0,5
25 G 0,5
12 G 0,75
18 G 0,75
25 G 0,75
3G1
12 G 1
18 G 1
25 G 1
12 G 1,5
18 G 1,5
25 G 1,5

Outer
Cop.
approx. mm weight
kg / km
7,8
34,2
7,8
42,1
9,7
54,5
10,9
69,0
8,3
59,5
10,1
80,0
11,1
103,0
8,8
78,0
10,8
101,0
12,0
158,0
11,2
117,0
13,6
160,0
14,8
255,0
11,8
155,0
15,0
210,0
16,6
275,0
6,3
76,0
13,0
190,0
16,1
245,0
18,1
345,0
16,2
260,0
20,3
370,0
22,5
498,0

Weight
approx.
kg / km
62,0
95,0
120,0
158,0
126,0
164,0
215,0
160,0
210,0
305,0
175,0
231,0
347,0
220,0
305,0
415,0
90,0
265,0
390,0
540,0
345,0
485,0
710,0

AWG-No.
26
26
26
26
24
24
24
22
22
22
20
20
20
19
19
19
18
18
18
18
16
16
16

Robot Cables

ROBOFLEX 150,...151,...152,...153 PUR, halogen-free,


for torsional stress, meter marking

Technical data

Special TPE-E/PUR robot cable


based on DIN VDE 0250 /
DIN VDE 0285-525-1 / DIN EN 50525-1
Temperature range
flexing -40C to +80C
Nominal voltage
up to 0,34 mm 350 V
from 0.5 mm U0/U 300/500 V
Test voltage
up to 0,34 mm 1500 V
from 0.5 mm 3000 V
Insulation resistance
min. 20 MOhm x km
Max. torsion angle
360/metre
Mutual capacitance
core/core approx. 100 nF/km
core/screen approx. 120 nF/km
Minimum bending radius
15x cable

Cable structure

Bare copper, stranded to DIN VDE 0295 and


IEC 60228, fine or extra fine wires,
cl.5 or cl.6, BS 6360 cl.5 or 6,
up to 0,34 mm cl.5, above 0,5 mm cl.6
TPE-E core insulation
Black cores continuous white numbering
acc. to DIN VDE 0293 + gnye
Special optimised stranding
High-grade slide wrapping
with meter marking
Tinned copper twist screen
PUR outer sheath
Sheath colour: grey (RAL 7001) or black
Part. nos. 77261-77263, 76158, 70561,
77267, 77268, 76165, 76166, 77424
Core colours DIN 47100
Part no. 71820, 74658, 77264, 75253,
76167
Construction as above, but 0,5 (1,5) mm
cores screened with aluminium-coated
polyester foil
Part no. 72214
Construction as above, but 0,5 mm pair
screened with tinned twist screen
Part no. 77265, 77266, 77269, 77270
Construction as above, but 1,0 mm pair
only, screened with tinned twist screen
Part no. 77469
Construction as above, but
6 cores, 1,5 mm, screened with tinned
twist screen
4 pairs, 0,25 mm, screened with tinned
twist screen
Sheath colour: orange (RAL 2003)
with meter marking

Properties

PUR outer sheath, low adhesion, abrasion


resistant, halogen-free, resistant to UV, oil,
hydrolysis and microbial attack
The smooth, high-grade core insulation,
together with special stranding configuration
and slide wrapping ensure long service life
under combined bending and torsional
stresses
AWG sizes are approximate equivalent
values. The actual cross-section is in mm

Application

These cables are specially designed for combined torsional and bending stresses. They are employed both for power supply and for the transmission
of control and monitoring signals. ROBOFLEX cables are used in assembly and welding robots, in handling and automation centres, in transport and
conveyor equipment, and on turntables and swivel tables. In other words, anywhere where there is no defined cable routing with only alternating
bending cycles on a single plane such as in drag chains.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation

265

Robot Cables

ROBOFLEX 150,...151,...152,...153 PUR, halogen-free,


for torsional stress, meter marking

ROBOFLEX 150 (screened), Sheath colour grey


Part no. No.cores x
cross-sec.
mm
77261
( 12 x 0,25)
77266
23 x 1 + (2 x 1,0)
71789
( 4 x 1,5)
75251
( 4 x 2,5)
75252
( 4 x 4)
76157
( 4 x 6)
77262
( 3 x 2 x 0,14)
77263
( 4 x 2 x 0,14)
76158
( 5 x 2 x 0,34)
70561
( 8 x 2 x 0,34)
71820
( 4 x 1,5 + (2 x 0,62))
74658
( 4 x 1,5 + (2 x 0,5))
77264
( 4 x 1,5 + (2 x 1,0))
75253
( 4 x 2,5 + (2 x 0,5))
72214
( 4 x 4 + (2 x 0,62))
76159
( 4 x 4 + (2 x 1,0))
76160
( 4 x 6 + (2 x 1,0))
77265
16 x 1 + (2 x 1,0)

Outer
approx.
mm
8,3
17,4
8,9
11,2
13,1
15,4
5,8
6,9
9,2
10,2
10,5
10,7
11,1
12,5
13,5
14,0
16,0
16,7

ROBOFLEX 151, Sheath colour grey


Part no.

70116
76168
76169
76170
76171

No.cores x
cross-sec.
mm
12 G 0,5
4 G 1,5
4 G 2,5
4G4
4G6

Cop.
Weight
weight approx.
kg / km kg / km
59,5
126,0
262,0
473,0
81,7
150,0
134,0
280,0
200,0
400,0
286,0
550,0
17,0
43,0
37,0
75,0
65,0
116,0
90,0
150,0
106,8
195,0
95,0
180,0
128,0
220,0
180,0
270,0
260,0
340,0
237,0
350,0
341,0
500,0
197,0
380,0

Outer
Cop.
approx. mm weight
kg / km
8,3
57,6
8,5
57,6
10,8
96,0
12,7
153,6
15,0
230,4

Weight
approx.
kg / km
131,0
106,0
196,0
283,0
432,0

AWG-No.
24
16
14
12
10
26
26
22
22
16
16
16
14
12
12
10
18

AWG-No.
20
16
14
12
10

Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Heat shrink tubing - SPSP coils

266

ROBOFLEX 152 (screened), Sheath colour black


Part no. No.cores x
cross-sec.
mm
76161
( 4 x 1,5)
76162
( 4 x 2,5)
76163
( 4 x 4)
76164
( 4 x 6)
77267
( 3 x 2 x 0,14)
77268
( 4 x 2 x 0,14)
77424
( 3 x 2 x 0,25)
76165
( 5 x 2 x 0,34)
76166
( 8 x 2 x 0,34)
75415
( 4 x 1,5 + (2 x 0,5))
75416
( 4 x 2,5 + (2 x 0,5))
75940
( 4 x 2,5 + (2 x 1,0))
75167
( 4 x 4 + (2 x 0,5))
75417
( 4 x 4 + (2 x 1,0))
75418
( 4 x 6 + (2 x 1,0))
77269
16 x 1 + (2 x 1,0)
77270
23 x 1 + (2 x 1,0)
77469
5 x 2,5 + (6 x 1,5) + 4 x (2 x
0,25)

Outer
approx.
mm
8,9
11,2
13,1
15,4
5,8
6,9
7,3
9,2
10,2
10,7
11,8
12,3
13,5
14,0
16,0
16,7
17,4
16,7

Cop.
Weight
weight approx.
kg / km kg / km
81,7
150,0
164,0
280,0
222,0
400,0
305,0
550,0
23,0
43,0
26,6
55,0
32,0
65,0
65,0
116,0
90,0
150,0
95,0
170,0
115,0
220,0
147,0
250,0
260,0
340,0
237,0
350,0
316,0
500,0
176,0
380,0
262,0
473,0
320,0
460,0

ROBOFLEX 153, Sheath colour black


Part no.
76172
76174
76175

No.cores x
cross-sec.
mm
4 G 1,5
4G4
4G6

Outer
Cop.
approx. mm weight
kg / km
8,5
57,6
12,7
153,6
15,0
230,4

Weight
approx.
kg / km
106,0
283,0
432,0

AWG-No.
16
14
12
10
26
26
24
22
22
16
14
14
12
12
10
18
18
14

AWG-No.
16
12
10

Robot Cables

ROBOFLEX sewer robot trailing

Technical data

Temperature range
flexing -40C to +80C
Nominal voltage
300/500 V
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km

Cable structure

Part No. 74540


Bare copper, ultra-fine wire conductors
acc. to DIN VDE 0295 cl.6 and/or
IEC 60228 cl.6
Core insulation TPE-E, black with numbering
3 COAX 187/U stranded
Cores and COAX elements and PVC sleeves,
special stranded
PUR outer sheath with embedded high-tensile
and high-torsion resistant Kevlar braid
Sheath colour orange (RAL 2003)
Part No. 70581
Bare copper, ultra-fine wire conductors acc.
to DIN VDE 0295 cl.6 or IEC 60228 cl.6
PVC core insulation, colour code DIN 47100
Cores stranded with COAX
Overall screening with tinned copper braid,
coverage approx. 85%
Special PVC sheath
Sheath colour grey (RAL 7001)
Part No. 76397 (trailing cable for video
cameras)
Tinned copper conductor, fine wire stranded
Core insulation of cell polypropylene
Screen of aluminium-coated polyester foil and
tinned copper braiding
PUR outer sheath
Sheath colour blue (RAL 5015)

Properties

To enhance reliability and tensile strength, a


high-tensile and high-torsion resistant Kevlar
braid is incorporated into the extremely robust
PUR sheath
Part No. 74540+76397
PUR sheath: low adhesion, extremely abrasion
resistant, halogen-free, resistant to UV, oil,
hydrolysis and microbial attack
Part No. 70581
Special PVC sheath, largely oil resistant,
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
chemical resistant,
(see table Technical Information)

Application

These cables are designed for use with autonomous sewer robots. These robots are used to inspect municipal sewer networks and if necessary to
locate leaks or blockages. Some of these robots are even able to seal such leaks after detecting them. Besides cores for power supply, they also contain
data cables, hoses for various drives, and coaxial cables for the video camera mounted on the robot.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.

Dimensions and specifications may be changed without prior notice. (RH01)

Suitable accessories can be found in Chapter X.


Heat shrink tubing - SPSP coils

267

- fi
xe
N
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d
in
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vo
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ge
Be
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U
in
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ra
di
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us
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-f
in
le
g
xi
ra
ng
Ha
di
us
lo
x
ge

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ni
U
x
fre
ed
Ve
re
x

sis
O
ut tan
t
do
or
Dr
u
se
ag
ch
ai
Co
n
lo
re
d
Sc
co
re
r
e n es /
H A ed / VD
R/ shi E 0
VD eld 29
3
ed
U
E
L/
CS REG
A
no
./
Pa
VD
ge
E

Te
m
pe

ra
tu
re

Te
m
pe

ra
tu
re

(
C)

(
C)

- fl

ex

in
g

WATER-RESISTANT CABLES

Tauchflex-R

-25 to +80

-40 to +80

450/750

5x

4x

Tauchflex-FL

-25 to +80

-40 to +80

450/750

5x

4x

H07 RN8-F

-25 to +40

-40 to +40

450/750

6x

4x

Water-resistant cables
270
271
X

272

The selection table is intended as an initial orientation.


Please see the relevant page of the catalogue for detailed information on the product properties.

269

Water resistant Cables

Tauchflex-R 750 V, blue, submersible-pump cable

Technical data

Special cables corresponding apapted to


DIN VDE 0250/DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
Temperature range (max. temperature
for the outer surface) -40C to +80C
Temperature limit in water:
max. +40C, max. +60C
with limited duration of life
Temperature limit in air:
flexible -25C to +80C
fixed installation -40C to +80C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 450/750 V
Operating voltage
at alternating and three-phase currents
U0/U 413/825 V
at direct currents U0/U 619/1238 V
Test voltage 2,5 kV, 15 min
Max. permitted tensile stress
per mm conductor 15 N
Minimum bending radius
flexing
up to 8 mm cable : 3x cable
> 8-12 mm cable : 4x cable
> 12 mm cable : 5x cable
fixed installation
up to 12 mm cable : 3x cable
> 12 mm cable : 4x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation to EPR
Core identification to DIN VDE 0293
GN-YE conductor, 3 cores and above
Cores standed in layers with
optimal lay-length
Outer sheath of special EPR
Sheath colour blue

Properties

Good insulation properties when submerged


in water
Minimal weight gain under water
The mechanical stability of the insulation
materials remains constant even when
submerged
As rotor-connection cable for motors up to
1000 V with protected fixed installation in
tubes.

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Tauchflex-R is a special cable for use as a connecting and control cable for submersible motor pumps, underwater floodlights, floating switch and has
proven its worth for constant use in drinking water, process water and service water up to an immersion depth of 300 m.
Tauchflex-R can also be installed for use in dry, damp and humid areas as well as in the open air. Not suitable for the installation in hazardous areas.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
37100
37101
37102
37103
37104
37105
37106
37107
37108
37109
37110
37111
37112
37113
37114
37115
37116
37117
37118
37119
37120
37121
37122
37123
37124
37125
37126

No.cores x
cross-sec.
mm
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
2 x 1,5
2 x 2,5
2x4
2x6
2 x 10
2 x 16
2 x 25
3 G 1,5
3 G 2,5
3G4
3G6

Outer
approx. mm
6,0
6,7
7,2
7,9
9,5
11,5
13,5
15,0
17,5
20,0
22,5
24,0
25,2
27,6
30,6
33,5
8,5
10,2
11,8
13,1
17,7
20,2
24,3
9,5
11,0
13,0
14,5

Cop.
weight
kg / km
14,0
24,0
38,0
58,0
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0
2880,0
29,0
48,0
77,0
115,0
192,0
307,0
480,0
43,0
72,0
115,0
173,0

Weight
approx.
kg / km
54,0
76,0
105,0
135,0
200,0
290,0
400,0
560,0
730,0
1000,0
1250,0
1650,0
2000,0
2460,0
3050,0
3700,0
130,0
190,0
260,0
350,0
550,0
900,0
1300,0
150,0
205,0
330,0
470,0

AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
16
14
12
10
8
6
4
16
14
12
10

Dimensions and specifications may be changed without prior notice. (RI01)

270

Part no.
37127
37128
37129
37130
37131
37132
37133
37134
37135
37136
37137
37138
37139
37140
37141
37142
37143
37144
37145
37146
37147
37148
37149
37150
37151
37152
37153

No.cores x
cross-sec.
mm
3 G 10
3 G 16
3 G 25
3 G 35
3 G 50
3 G 70
3 G 95
3 G 120
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
5 G 1,5
5 G 2,5
5G4
5G6
5 G 10
5 G 16
5 G 25

Outer
approx. mm
19,0
23,5
28,5
32,0
37,0
42,0
43,3
49,0
10,7
12,3
14,0
15,5
21,0
25,5
31,0
35,0
41,0
46,5
51,6
56,1
11,2
13,3
15,6
17,5
22,9
26,4
32,0

Cop.
weight
kg / km
288,0
461,0
720,0
1008,0
1440,0
2016,0
2736,0
3456,0
58,0
96,0
154,0
230,0
384,0
614,0
960,0
1344,0
1920,0
2688,0
3648,0
4608,0
72,0
120,0
192,0
288,0
480,0
768,0
1200,0

Weight
approx.
kg / km
750,0
1110,0
1450,0
2150,0
2800,0
3750,0
4590,0
5400,0
190,0
270,0
380,0
520,0
955,0
1400,0
1950,0
2650,0
3600,0
4890,0
6180,0
7200,0
225,0
335,0
470,0
645,0
1150,0
1690,0
2400,0

AWG-No.
8
6
4
2
1
2/0
3/0
4/0
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
16
14
12
10
8
6
4

Water resistant Cables

Tauchflex-FL 750 V, blue, submersible pump cable

Technical data

Special cables corresponding adapted to


DIN VDE 0250/DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
Temperature range (max. temperature
for the outer surface)-40C to +80C
Temperature limit in water:
max. +40C, max. +60C
with limited duration of life
Temperature limit in air:
flexible -25C to +80C
fixed installation -40C to +80C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 450/750 V
Operating voltage
atalternating and three-phase currents
U0/U 413/825 V
at direct currents U0/U 619/1238 V
Test voltage 2,5 kV, 15 min.
Max. permitted tensile stress
per mm conductor 15 N
Minimum bending radius
flexing 5x cable thickness
fixed installation 4x cable thickness

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of EPR
Core identification to DIN VDE 0293
GN-YE conductor, 3 cores and above
Cores laying parallel
Outer sheath of special ERP
Sheath colour blue

Properties

Good insulation properties when submerged


in water
Minimal weight gain under water
The mechanical stability of the insulation
materials remains constant even when
submerged
As rotor-connection cable for motors up to
1000 V with protected fixed installation in
tubes.

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Tauchflex-FL is a special cable for use as a connecting and control cable for submersible motor pumps, underwater floodlights, floating switch and
has proven its worth for constant use in drinking water, process water and service water up to an immersion depth of 300 m.
Tauchflex-FL can also be installed for use in dry, damp and humid areas as well as in the open air. Not suitable for the installation in hazardous areas.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
37155
37156
37157
37158
37159
37160
37161
37162
37163
37164
37165
37166

No.cores x
cross-sec.
mm
3 x 1,5
3 x 2,5
3x4
3x6
3 x 10
3 x 16
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120

Outer
dimension
approx. mm
7,0 x 13,0
8,0 x 16,0
9,0 x 19,0
10,0 x 23,0
12,0 x 28,0
14,0 x 31,0
17,0 x 37,0
17,0 x 38,0
20,0 x 45,0
22,0 x 52,0
25,0 x 58,0
27,0 x 64,0

Cop.
weight
kg / km
43,0
72,0
115,0
173,0
288,0
461,0
720,0
1008,0
1440,0
2016,0
2736,0
3456,0

Weight
approx.
kg / km
125,0
185,0
290,0
400,0
615,0
890,0
1155,0
1540,0
2190,0
2890,0
3800,0
4700,0

AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0

Part no.
37167
37168
37169
37170
37171
37172
37173
37174
37175

No.cores x
cross-sec.
mm
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50

Outer
dimension
approx. mm
7,0 x 17,0
8,0 x 20,0
9,0 x 24,0
10,0 x 26,0
11,0 x 31,0
13,0 x 36,0
15,0 x 45,0
17,0 x 48,0
20,0 x 59,0

Cop.
weight
kg / km
58,0
96,0
154,0
230,0
384,0
614,0
960,0
1344,0
1920,0

Weight
approx.
kg / km
160,0
245,0
330,0
450,0
850,0
1200,0
1590,0
2085,0
2890,0

AWG-No.
16
14
12
10
8
6
4
2
1

Dimensions and specifications may be changed without prior notice. (RI01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS Plus

271

Water resistant Cables

H07RN8-F waterproof rubber-sheathed cable, harmonized type

Technical data

Water resistant heavy hose pipe


to DIN VDE 0285-525-2-21 /
DIN EN 50525-2-21
Temperature range
flexing -25C
fixed installation -40C
in water max. +40C
Permissible operating temperature
at conductor +60C
Nominal voltage U0/U 450/750 V
in case of protected and fixed installation
U0/U 600/1000 V
Test voltage 2500 V
Permanent tensile load
max. 15 N/mm
Minimum bending radius
flexing 6x cable
fixed installation 4x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of rubber
compound type EI4 to
DIN VDE 0207-363-1 / DIN EN 50363-1
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Outer sheath of special polychoroprene
rubber
Outer sheath black

Properties

Resistant to
Ozone
Weather
The core identification of a single core
sheathed, of an insulated wire is black.
Tests
Oil resistant acc. to DIN VDE 0473-811-404/
DIN EN 60811-404
Behaviour in fire
to DIN VDE 0482-332-1-2
DIN EN 60332-2-1, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Specifically designed for use in fresh water up to 10 m water depth and a maximum water temperature of 40C for connection of submersible pumps
and similar applications. Not suitable for underwater power transmission systems or in waterways or in areas where mechanical damage is possible
which represent a potential danger.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
37287
37288
37289
37290
37291
37292
37293
37294
37295
37296
37297
37298
37299
37300
37301
37302
37303
37304
37305
37306
37307
37308
37309
37310
37311
37312
37313
37314
37315
37316
37317
37318
37319
37320
37321
37322

No.cores x
cross-sec.
mm
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
2x1
2 x 1,5
2 x 2,5
2x4
2x6
2 x 10
2 x 16
2 x 25
3G1
3 G 1,5
3 G 2,5
3G4
3G6
3 G 10
3 G 16
3 G 25
3 G 35
3 G 50

Outer
min. - max.
mm
5,7 - 7,1
6,3 - 7,9
7,2 - 9,0
7,9 - 9,8
9,5 - 11,9
10,8 - 13,4
12,7 - 15,8
14,3 - 17,9
16,5 - 20,6
18,6 - 23,3
20,8 - 26,0
22,8 - 28,6
25,2 - 31,4
27,6 - 34,4
30,6 - 38,3
33,5 - 41,9
37,4 - 46,8
41,3 - 52,0
7,7 - 10,0
8,5 - 11,0
10,2 - 13,1
11,8 - 15,1
13,1 - 16,8
17,7 - 22,6
20,2 - 25,7
24,3 - 30,7
8,3 - 10,7
9,2 - 11,9
10,9 - 14,0
12,7 - 16,2
14,1 - 18,0
19,1 - 24,2
21,8 - 27,6
26,1 - 33,0
29,3 - 37,1
34,1 - 42,9

Cop.
weight
kg / km
14,4
24,0
38,0
58,0
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0
2880,0
3840,0
4800,0
19,0
29,0
48,0
77,0
115,0
192,0
307,0
480,0
29,0
43,0
72,0
115,0
173,0
288,0
461,0
720,0
1008,0
1440,0

Weight
approx.
kg / km
58,0
71,0
100,0
130,0
230,0
290,0
420,0
530,0
750,0
960,0
1250,0
1560,0
1900,0
2300,0
2950,0
3600,0
4600,0
6000,0
98,0
135,0
193,0
280,0
330,0
586,0
810,0
1160,0
130,0
165,0
235,0
320,0
420,0
810,0
1050,0
1250,0
1900,0
2600,0

AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
18
16
14
12
10
8
6
4
18
16
14
12
10
8
6
4
2
1

Dimensions and specifications may be changed without prior notice. (RI01)

272

Part no.
37323
37324
37325
37326
37327
37328
37329
37330
37331
37332
37333
37334
37335
37336
37337
37338
37339
37340
37341
37342
37343
37344
37345
37346
37354
37347
37348
37349
37350
37351
37352
37353
37355
37356
37357
37358

No.cores x
cross-sec.
mm
3 G 70
3 G 95
3 G 120
3 G 150
3 G 185
3 G 240
3 G 300
4G1
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
4 G 185
4 G 240
4 G 300
5G1
5 G 1,5
5 G 2,5
5G4
5G6
5 G 10
5 G 16
5 G 25
6 G 1,5
6 G 2,5
12 G 1,5
12 G 2,5

Outer
min. - max.
mm
38,4 - 48,3
43,3 - 54,0
47,4 - 60,0
52,0 - 66,0
57,0 - 72,0
65,0 - 82,0
72,0 - 90,0
9,2 - 11,9
10,2 - 13,1
12,1 - 15,5
14,0 - 17,9
15,7 - 20,0
20,9 - 26,5
23,8 - 30,1
28,9 - 36,6
32,5 - 41,1
37,7 - 47,5
42,7 - 54,0
48,4 - 61,0
53,0 - 66,0
58,0 - 73,0
64,0 - 80,0
72,0 - 91,0
80,0 - 101,0
10,2 - 13,1
11,2 - 14,4
13,3 - 17,0
15,6 - 19,9
17,5 - 22,2
22,9 - 29,1
26,4 - 33,3
32,0 - 40,4
13,4 - 17,2
15,7 - 20,0
17,6 - 22,4
20,6 - 26,2

Cop.
weight
kg / km
2016,0
2736,0
3456,0
4320,0
5328,0
6192,0
8640,0
38,0
58,0
96,0
154,0
230,0
384,0
614,0
960,0
1344,0
1920,0
2688,0
3648,0
4608,0
5760,0
7104,0
9216,0
11520,0
48,0
72,0
120,0
192,0
288,0
480,0
768,0
1200,0
87,0
144,0
173,0
288,0

Weight
approx.
kg / km
3400,0
4450,0
5180,0
6500,0
7860,0
10224,0
12620,0
150,0
200,0
290,0
395,0
540,0
950,0
1260,0
1860,0
2380,0
3190,0
4260,0
5600,0
6830,0
8320,0
9800,0
12100,0
15200,0
175,0
240,0
345,0
485,0
650,0
1200,0
1550,0
2250,0
171,0
279,0
340,0
571,0

AWG-No.
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
18
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
18
16
14
12
10
8
6
4
16
14
16
14

- fi
xe
N
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d
in
al
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lta
ge
Be
U
nd
0 /
U
in
g
ra
di
Be
us
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-f
in
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g
xi
ra
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Ha
di
us
lo
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ge

-f
ni
U
x
fre
ed
Ve
re
x

sis
O
ut tan
t
do
or
Dr
u
se
ag
ch
ai
Co
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re
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co
re
r
e n es /
H A ed / VD
R/ shi E 0
VD eld 29
3
ed
U
E
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CS REG
A
no
./
Pa
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ge
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ra
tu
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Te
m
pe

Te
m
pe

ra
tu
re

(
C)

(
C)

- fl

ex

in
g

FLAT & RIBBON CABLES

Flat & ribbon cables


PVC-flat

-5 to +70

-40 to +80

300/500

10x

10x

NEO-flat

-30 to +80

-40 to +80

300/500

10x

10x

PVC-flat-CY

-5 to +70

-40 to +80

300/500

15x

15x

NEO-flat-C

-30 to +80

-40 to +80

300/500

15x

15x

-5 to +70

-5 to +70

350/600

TUBEFLEX-Y

Ribbon

-20 to +80

-20 to +80

300

15x

15x

TUBEFLEX-(St)-CY

-20 to +80

-20 to +80

300

15x

15x

276

277

278

279
280

281
X

282

The selection table is intended as an initial orientation.


Please see the relevant page of the catalogue for detailed information on the product properties.

275

Flat and Ribbon Cables

PVC-flat

300/500 V and 450/750 V

Technical data

Cable structure

Special PVC-flat cable adapted to


EN 50214 / DIN VDE 0283-2
Temperature range
flexing -5C to +70C
fixed installation -40C to +80C
Nominal voltage
up to 1 mm U0/U 300/500 V
from 1,5 mm U0/U 450/750 V
Test voltage
up to 1 mm 2000 V
from 1,5 mm 2500 V
Minimum bending radius
10x cable thickness
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293
- up to 5 cores coloured
- from 7 cores, black with continuous
white numbering
Cores laying parallel
GN-YE conductor
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour black (RAL 9005)

Properties

Extensively oil resistant, oil-/ chemical


Resistance - see table Technical
Informations
Extremely small bending radius
High flexibility
Minimum waste of space
Packeting possibility
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Part no. 27012 (6x4).


G = with green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

PVC type of flat cables are used mainly as trailing cable for crane installations, floor conveyer systems and shelf control units.
Installation notes
Cables reels with flat cables must be transported in standing position on the flange. A bending flexibility can be achieved on a plane surface. For this
purpose, the corresponding fitting instructions should be followed.
Put the cable trolly on the guiding rail or upon carrier beam and push them together at the starting point. The distance between the bedding surface
of two cable trollys must be wider than the double thickness of a cable-packet.
During the packeting performance, it must be started with the smaller cross-section which lays on the bedding surface and will be builded successively
so that the biggest cross-section is laying on the top.
Further, be careful of a symmetrical load distribution.
In case of multicore flat cables with small cross-section, smaller than 2,5 mm, is very critical due to its low tensile stress. In such case, you should
add 10% reserve wire for calculation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
26980
26981
26982
26983
26984
26985
26986
26987
26988
26989
26990
26991
26992
26993
26994
26995
26996
26997
26998
26999
27000
27001
27002
27003
27004
27005

No.cores x
cross-sec.
mm
4 G 0,75
5 G 0,75
6 G 0,75
9 G 0,75
10 G 0,75
12 G 0,75
16 G 0,75
18 G 0,75
20 G 0,75
24 G 0,75
3G1
4G1
5G1
6G1
9G1
10 G 1
12 G 1
16 G 1
18 G 1
20 G 1
24 G 1
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5

Outer
dimension
approx. mm
4,3 x 12,6
4,3 x 16,1
4,3 x 19,4
4,3 x 26,4
4,3 x 30,1
4,3 x 33,8
4,3 x 44,4
4,3 x 49,2
4,3 x 55,0
4,3 x 65,6
4,5 x 10,8
4,5 x 13,4
4,5 x 16,0
4,5 x 20,6
4,5 x 28,4
4,5 x 30,0
4,5 x 36,2
4,5 x 47,6
4,5 x 52,8
4,5 x 59,0
4,5 x 70,4
4,5 x 13,7
4,5 x 17,9
4,5 x 23,5
4,5 x 26,8
4,5 x 33,5

Cop.
weight
kg / km
28,8
36,0
43,2
64,8
72,0
84,4
115,2
129,6
144,0
172,8
28,8
38,4
48,0
57,6
86,4
96,0
115,2
153,6
172,8
192,0
230,4
58,0
72,0
101,0
115,0
144,0

Weight
approx.
kg / km
90,0
115,0
141,0
198,0
224,0
258,0
340,0
380,0
424,0
509,0
80,0
104,0
134,0
161,0
230,0
256,0
298,0
395,0
441,0
495,0
590,0
133,0
169,0
235,0
265,0
332,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RJ01)

276

19
19
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16

Part no.
27006
27028
27030
27007
27008
27009
27010
27011
27029
27012
27027
27013
27014
27015
27016
27017
27018
27019
27020
27025
27021
27026
27022
27023
27024

No.cores x
cross-sec.
mm
12 G 1,5
16 G 1,5
24 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
8 G 2,5
12 G 2,5
16 G 2,5
24 G 2,5
24 G 2,5
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
4 G 16
5 G 16
4 G 25
5 G 25
4 G 35
4 G 50
4 G 70

Outer
dimension
approx. mm
4,5 x 38,9
4,5 x 51,5
4,5 x 83,0
5,5 x 17,0
5,5 x 21,5
5,5 x 30,3
5,5 x 31,9
5,8 x 47,1
5,8 x 55,1
15,0 x 63,0
5,8 x 120,0
7,0 x 21,8
7,0 x 27,4
7,9 x 36,6
8,2 x 24,8
8,2 x 31,8
8,2 x 42,6
10,0 x 29,6
11,2 x 34,4
13,0 x 46,6
13,7 x 42,6
15,5 x 55,5
15,4 x 47,6
18,2 x 57,0
20,0 x 64,2

Cop.
weight
kg / km
173,0
230,4
346,0
96,0
120,0
168,0
192,0
288,0
384,0
604,0
604,0
154,0
192,0
269,0
230,0
288,0
403,0
384,0
614,0
768,0
960,0
1200,0
1344,0
1920,0
2688,0

Weight
approx.
kg / km
421,0
555,0
820,0
205,0
256,0
344,0
389,0
580,0
674,0
950,0
950,0
344,0
428,0
590,0
424,0
530,0
760,0
710,0
1014,0
1370,0
1365,0
2000,0
2100,0
2940,0
4090,0

AWG-No.
16
16
16
14
14
14
14
14
14
14
14
12
12
12
10
10
10
8
6
6
4
4
2
1
2/0

Flat and Ribbon Cables

NEO-Flat (N)GFLGU

Technical data

Cable structure

Special Neoprene-flat cable adapted


to DIN VDE 0250 part 809
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Minimum bending radius
10x cable thickness
Radiation resistance
up to 50x106 cJ/kg (up to 50 Mrad)

Copper-conductor bare or tinned to


DIN VDE 0295, BS 6360, IEC 60228
Conductor construcktion
35-120 mm class 5: fine-wire
1,5-25 mm class 6 col.4: extra-fine-wire
Special rubber core insulation
Core identification to DIN VDE 0293
- up to 5 cores coloured
- from 7 cores, black with continuous
white numbering
Cores laying parallel
GN-YE conductor
Outer sheath of special rubber
5GM3, to DIN VDE 0207 part 21
Sheath colour black

Properties

Special rubber outer sheath, cold-resistant


Extensively oil resistant,
oil-/chemical resistance
see table Technical Informations
Extremely small bending radius
High flexibility
Minimum waste of space
Packeting possibility
Outdoor application
Tests
Behaviour in fire
to DIN VDE 0482-332-1-2
DIN EN 60332-2-1, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


Part no. 28007 and 28013 (6x4).
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Neoprene type of flat cables are used mainly as trailing cable for crane installations, floor conveyer systems and shelf control units. These cables are
also available for export with UL-approval on request.
Installation notes
Cables reels with flat cables must be transported in standing position on the flange. A bending flexibility can be achieved on a plane surface. For this
purpose, the corresponding fitting instructions should be followed.
Put the cable trolly on the guiding rail or upon carrier beam and push them together at the starting point. The distance between the bedding surface
of two cable trollys must be wider than the double thickness of a cable-packet.
During the packeting performance, it must be started with the smaller cross-section which lays on the bedding surface and will be builded successively
so that the biggest cross-section is laying on the top.
Further, be careful of a symmetrical load distribution.
In case of multicore flat cables with small cross-section, smaller than 2,5 mm, is very critical due to its low tensile stress. In such case, you should
add 10% reserve wire for calculation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
28001
28002
28003
28004
28005
28006
28007
28008
28009
28010
28011
28012
28013
28014
28015
28016
28017
28018
28019
28020
28021

No.cores x
cross-sec.
mm
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
24 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
8 G 2,5
12 G 2,5
24 G 2,5
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10

Outer
dimension
approx. mm
5,9 x 16,2
5,9 x 23,7
5,9 x 30,5
5,9 x 34,0
5,9 x 43,5
6,5 x 50,4
(6 x 4)
13,0 x 56,0
7,2 x 19,6
7,2 x 27,8
7,2 x 36,1
7,2 x 40,2
7,8 x 59,4
(6 x 4)
15,5 x 66,8
8,8 x 24,2
8,8 x 33,4
8,8 x 42,5
9,6 x 27,4
9,6 x 37,4
9,6 x 47,2
10,4 x 30,8
10,4 x 41,6

Cop.
weight
kg / km
58,0
72,0
101,0
115,0
144,0
173,0
346,0
96,0
120,0
168,0
192,0
288,0
576,0
154,0
192,0
269,0
230,0
288,0
403,0
384,0
480,0

Weight
approx.
kg / km
234,0
304,0
391,0
441,0
460,0
646,0
1290,0
316,0
391,0
533,0
602,0
890,0
1480,0
506,0
621,0
851,0
661,0
740,0
1004,0
1027,0
1171,0

AWG-No.
16
16
16
16
16
16
16
14
14
14
14
14
14
12
12
12
10
10
10
8
8

Part no.
28022
28023
28024
28025
28026
28027
28028
28029
28030
28031
28032
28033

No.cores x
cross-sec.
mm
4 G 16
5 G 16
4 G 25
5 G 25
7 G 25
4 G 35
5 G 35
7 G 35
4 G 50
4 G 70
4 G 95
4 G 120

Outer
dimension
approx. mm
11,6 x 35,6
12,2 x 48,2
14,1 x 45,8
14,7 x 58,3
15,3 x 78,7
15,8 x 50,8
16,4 x 64,4
16,4 x 86,4
18,6 x 60,2
21,0 x 68,0
24,1 x 78,6
25,5 x 84,2

Cop.
weight
kg / km
614,0
768,0
960,0
1200,0
1680,0
1344,0
1680,0
2352,0
1920,0
2688,0
3648,0
4608,0

Weight
approx.
kg / km
1430,0
1590,0
1890,0
2215,0
3000,0
2460,0
2880,0
4100,0
3385,0
4480,0
5990,0
7240,0

AWG-No.
6
6
4
4
4
2
2
2
1
2/0
3/0
4/0

Dimensions and specifications may be changed without prior notice. (RJ01)

277

Flat and Ribbon Cables

PVC-flat-CY

screened, EMC-preferred type

Technical data

Special PVC-flat cable, screened,


adapted to DIN VDE 0283 part 2
Temperature range
flexing -5C to +70C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Breakdown voltage
min. 6000 V
Minimum bending radius
15x cable thickness
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
Core identification see table below
Cores screened individually or in bunches
Copper screened braiding,
approx. 85% coverage
Outer sheath of special PVC
Sheath colour black (RAL 9005)

Properties

Extensively oil resistant


PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

PVC screened flat cables are used mainly as trailing cable for crane installations, floor conveyer systems and shelf control units.
Installation notes
Cables reels with flat cables must be transported in standing position on the flange. A bending flexibility can be achieved on a plane surface. For this
purpose, the corresponding fitting instructions should be followed.
Put the cable trolly on the guiding rail or upon carrier beam and push them together at the starting point. The distance between the bedding surface
of two cable trollys must be wider than the double thickness of a cable-packet.
During the packeting performance, it must be started with the smaller cross-section which lays on the bedding surface and will be builded successively
so that the biggest cross-section is laying on the top.
Further, be careful of a symmetrical load distribution.
In case of multicore flat cables with small cross-section, smaller than 2,5 mm, is very critical due to its low tensile stress. In such case, you should
add 10% reserve wire for calculation.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
27100
27101
27102
27090
27103
26754
27091
27092
27093
27094
27104
27095
27096
27097
27098
27099

No.cores x
cross-sec.
mm
5 G 0,5
5 x 4 x 0,5
8 x 7 x 0,5
4 G 0,75
4x4G1
4x4x1
4 G 1,5
8 G 1,5
12 G 1,5
4 G 2,5
6 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25

Core
marking
Colour coded, DIN VDE 0293
Colour coded, (blue, red, green, yellow)
Cont. white numbering, DIN VDE 0293
Colour coded, DIN VDE 0293
Cont. white numbering
Colour coded, (blue, red, green, yellow)
Colour coded, DIN VDE 0293
Cont. white numbering
Cont. white numbering
Colour coded, DIN VDE 0293
Cont. white numbering, DIN VDE 0293
Colour coded, DIN VDE 0293
Colour coded, DIN VDE 0293
Colour coded, DIN VDE 0293
Colour coded, DIN VDE 0293
Colour coded, DIN VDE 0293

Dimensions and specifications may be changed without prior notice. (RJ01)

Suitable accessories can be found in Chapter X.


Cable Gland - STK-F
Cable Gland - STS-F

278

Outer
dimension
approx. mm
21,0 x 3,4
37,4 x 7,2
68,6 x 11,7
15,0 x 5,0
33,5 x 11,0
33,5 x 11,0
18,7 x 5,9
35,6 x 5,9
52,1 x 5,9
21,0 x 6,9
37,4 x 7,2
24,5 x 7,7
30,1 x 9,2
35,8 x 10,5
41,3 x 12,6
48,4 x 14,4

Cop.
weight
kg / km
64,0
175,0
480,0
70,0
310,0
310,0
116,0
217,0
266,0
170,0
240,0
225,0
328,0
525,0
788,0
1170,0

Weight
approx.
kg / km
140,0
280,0
1180,0
147,0
625,0
625,0
210,0
400,0
610,0
270,0
320,0
400,0
520,0
840,0
1280,0
1800,0

AWG-No.
20
20
20
19
18
18
16
16
16
14
14
12
10
8
6
4

Flat and Ribbon Cables

NEO-Flat-C (MCHU) screened, EMC-preferred type

Technical data

Cable structure

Special-Neoprene-flat cable, screened,


adapted to DIN VDE 0250 part 809
Temperature range
flexing -30C bis +80C
fixed installation -40C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 3000 V
Minimum bending radius
15x cable thickness
Radiation resistance
up to 50x106 cJ/kg (up to 50 Mrad)

Copper-conductor bare or tinned to


DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insulation of special rubber
Core identification to DIN VDE 0293
- up to 5 cores coloured
- from 7 cores, black with continuous
white numbering
GN-YE conductor
Cores screened individually
Cores laying parallel
Copper screened braiding,
approx. 85% coverage
Outer sheath of special Neoprene
Outer sheath coulor black (RAL 9005)

Properties

Outer sheath cold resistant


Extensively oil resistant
Extremely small bending radius
High flexibility
Minimum waste of space
Packeting possibility
The high degree of screening density assures
disturbance-free transmission of all signal and
impulses
Outdoor application
Tests
Behaviour in fire
to DIN VDE 0482-332-1-2
DIN EN 60332-2-1, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Neoprene screened flat cables are used mainly as trailing cable for crane installations, floor conveyer systems and shelf control units. These cables are
also available for export with UL-approval on request.
Installation notes
Cables reels with flat cables must be transported in standing position on the flange. A bending flexibility can be achieved on a plane surface. For this
purpose, the corresponding fitting instructions should be followed.
Put the cable trolly on the guiding rail or upon carrier beam and push them together at the starting point. The distance between the bedding surface
of two cable trollys must be wider than the double thickness of a cable-packet.
During the packeting performance, it must be started with the smaller cross-section which lays on the bedding surface and will be builded successively
so that the biggest cross-section is laying on the top.
Further, be careful of a symmetrical load distribution.
In case of multicore flat cables with small cross-section, smaller than 2,5 mm, is very critical due to its low tensile stress. In such case, you should
add 10% reserve wire for calculation.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
28100
28101
28102

No.cores x
cross-sec.
mm
8 G 1,5
12 G 1,5
4 G 2,5

Outer
dimension
approx. mm
7,9 x 42,0
7,9 x 61,0
8,5 x 25,5

Cop.
weight
kg / km
231,0
346,0
164,0

Weight
approx.
kg / km
520,0
790,0
420,0

AWG-No.
16
16
14

Part no.
28103
28104
28302

No.cores x
cross-sec.
mm
6 G 2,5
12 G 2,5
4 G 25

Outer
dimension
approx. mm
8,5 x 34,5
8,9 x 68,0
16,0 x 51,0

Cop.
weight
kg / km
247,0
494,0
1116,0

Weight
approx.
kg / km
540,0
1000,0
1650,0

AWG-No.
14
14
4

Dimensions and specifications may be changed without prior notice. (RJ01)

Suitable accessories can be found in Chapter X.


Cable Gland - STK-F
Cable Gland - STS-F

279

Flat and Ribbon Cables

Ribbon Cables

Technical data

Type L (stranded wire)


Pitch 2,54 mm
Nominal voltage
0,14 mm = 350 V
0,25 to 0,75 mm = 600 V
Test voltage
0,14 mm = 1200 V
0,25 to 0,75 mm = 2000 V
Type L AWG 28 (stranded wire)
Pitch 1,27 mm
Heat-resistance up to 105C
Nominal voltage 300 V
Test voltage 2000 V
Type D (solid)
Pitch 2,5 mm
Nominal voltage 500 V
Test voltage 1500 V

Type L, Type L AWG 28, Type D

Cable structure

Type L (stranded wire)


Tinned copper, fine wire stranded to
DIN VDE 0295 cl.5, BS 6360 cl.5
Core insulation of PVC, flame retardant
Cores colour coded
Type L AWG 28 (stranded wire)
Tinned copper 7x0,127
Core insulation of PVC, flame retardant
Cores single coloured, edge marking on
one side
Cores moulded, can be separated easily
Type D (solid)
Cu-solid, tinned 0,5 mm
Core insulation of PVC
Cores moulded, can be separated easily
Cores colour coded

Properties

Type L AWG 28 ( stranded wire)


PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Pitch
(Distance between centre point)

Application

Ribbon cables are used as connecting and control cables wherever there is a need to install quickly and with a minimum waste of space. These cables
offer an excellent degree of flexibility.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Typ L (colour coded)
Part no.
44001
44002
44003
44004
44005
44006
44007
44008
44009
44010
44011
44012
44013
44014
44015
44016
44017
44018
44019
44020
44021
44022
44023
44024
44025
44026
44027
44028
44029
44030
44031
44032
44033
44034
44035
44036
44037
44038
44039
44040

No.cores x
cross-sec.
mm
2 x 0,14
3 x 0,14
4 x 0,14
5 x 0,14
6 x 0,14
7 x 0,14
8 x 0,14
9 x 0,14
10 x 0,14
11 x 0,14
12 x 0,14
16 x 0,14
20 x 0,14
4 x 0,25
5 x 0,25
6 x 0,25
7 x 0,25
8 x 0,25
10 x 0,25
12 x 0,25
16 x 0,25
20 x 0,25
4 x 0,5
5 x 0,5
6 x 0,5
7 x 0,5
8 x 0,5
10 x 0,5
12 x 0,5
16 x 0,5
20 x 0,5
4 x 0,75
5 x 0,75
6 x 0,75
7 x 0,75
8 x 0,75
10 x 0,75
12 x 0,75
16 x 0,75
20 x 0,75

Outer
Cop.
approx. mm weight
kg / km
3,9 x 1,4
2,7
6,4 x 1,4
4,0
8,9 x 1,4
5,4
11,3 x 1,4
6,7
13,9 x 1,4
8,1
16,4 x 1,4
9,4
18,9 x 1,4
10,7
21,4 x 1,4
13,4
23,9 x 1,4
14,4
26,4 x 1,4
15,3
28,9 x 1,4
16,1
38,9 x 1,4
21,5
48,9 x 1,4
27,0
9,1 x 1,6
9,6
11,6 x 1,6
12,0
14,1 x 1,6
14,4
16,6 x 1,6
16,8
19,1 x 1,6
19,2
24,1 x 1,6
24,0
29,1 x 1,6
28,8
39,1 x 1,6
38,4
49,1 x 1,6
48,0
9,0 x 2,0
19,2
12,0 x 2,0
24,0
15,0 x 2,0
28,8
17,0 x 2,0
33,6
20,0 x 2,0
38,4
23,0 x 2,0
48,0
30,0 x 2,0
58,0
40,0 x 2,0
77,0
50,0 x 2,0
101,0
10,6 x 2,5
29,0
13,3 x 2,5
36,0
16,0 x 2,5
43,2
18,7 x 2,5
50,0
21,4 x 2,5
58,0
26,8 x 2,5
72,0
32,2 x 2,5
86,0
43,0 x 2,5
112,0
53,4 x 2,5
151,0

Weight
approx.
kg / km
7,0
11,0
14,0
18,0
21,0
25,0
28,0
32,0
35,0
39,0
42,0
56,0
70,0
21,0
26,0
31,0
36,0
42,0
52,0
62,0
83,0
104,0
38,0
48,0
57,0
66,0
76,0
95,0
114,0
151,0
190,0
52,0
64,0
77,0
90,0
103,0
130,0
155,0
206,0
260,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RJ01)

280

26
26
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
20
20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
19

Typ L AWG 28 (single coloured, edge marking on one side)


Part no.
44041
44042
44043
44044
44045
44046
44047
44048

No.cores x
cross-sec.
mm
10 x 0,08
14 x 0,08
16 x 0,08
20 x 0,08
26 x 0,08
34 x 0,08
40 x 0,08
48 x 0,08

Typ D (colour coded)


Part no.
44049
44050
44051
44052
44053
44054
44055
44056
44057
44058

No.cores x
cross-sec.
mm
2 x 0,5
3 x 0,5
4 x 0,5
5 x 0,5
6 x 0,5
7 x 0,5
8 x 0,5
9 x 0,5
10 x 0,5
11 x 0,5

Outer
Cop.
approx. mm weight
kg / km
12,7 x 0,9
13,4
17,8 x 0,9
18,0
20,3 x 0,9
20,0
25,4 x 0,9
25,0
33,0 x 0,9
32,0
43,2 x 0,9
43,0
50,8 x 0,9
48,0
61,0 x 0,9
59,0

Weight
approx.
kg / km
30,0
50,0
53,0
65,0
75,0
90,0
125,0
145,0

AWG-No.

Outer
Cop.
approx. mm weight
kg / km
3,9 x 1,4
10,0
6,4 x 1,4
14,0
8,9 x 1,4
19,0
11,4 x 1,4
24,0
13,9 x 1,4
29,0
16,4 x 1,4
34,0
18,9 x 1,4
38,0
21,4 x 1,4
42,0
23,9 x 1,4
48,0
26,4 x 1,4
56,0

Weight
approx.
kg / km
10,0
14,0
17,0
21,0
25,0
29,0
33,0
37,0
41,0
47,0

AWG-No.

28
28
28
28
28
28
28
28

20
20
20
20
20
20
20
20
20
20

Flat and Ribbon Cables

TUBEFLEX-Y

roundshaped flat ribbon cable for IDC-technique, pitch 1,27 mm

Technical data

Roundshaped special Flat Ribbon Cable


Conductor resistance at 20C
max. 230 Ohm/km
Temperature range
-20C up to +80C
Voltage rating
max. 300 V
Test voltage
core/core 2000 V
Dielectric strength, Spark-test
3000 V
Insulation resistance
min. 20 MOhm x km
Capacitance (side cores)
ca. 75 pF/m
Impedance 115 Ohm
Minimum bending radius
15x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Stranded tinned copper conductor,


size AWG 28
7x0,127 mm = 0,09 mm
Core insualtion of special PVC
Cores colour grey, edge marking on one side
Cores laying parallel and adjacent, alternately
spliced or separated and periodically slotted
Roundshaped flat ribbon cable, folded
Taping
Outer sheath of special PVC
Outer sheath Colour grey

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Very interesting for cable
pre-assemblers!
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Application

TUBEFLEX-Y Flat ribbon cable, due to its roundshape offers considerable advantages compared with other flat ribbon cables during the installation
and assembly. This roundshaped cable bids enormous profits by using the quick and economical possibilities under continuance with the efficient
connection in IDC-technique. All conductors can be contacted at one working procedure without stripping the insulation. The accurate to size
pitch-image of the ribbon cable is obtained due to an adapted backshaping before the plug installation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part
no.

45130
45131
45132
45133
45134
45135
45136
45137

No.cores Flat ribbon


x AWG-No. dimension
Width mm

9 x 28
10 x 28
14 x 28
16 x 28
20 x 28
24 x 28
25 x 28
26 x 28

11,43
12,70
17,78
20,30
25,40
30,48
31,75
33,02

Outer
Outer Cop.
Weight
sheath
approx. weight approx.
nominal mm
kg / km kg / km
wallthickness
mm
0,8
6,1
8,7
35,0
0,8
6,2
9,7
36,0
0,8
7,2
13,6
48,0
0,8
7,2
15,5
51,0
0,8
7,3
19,4
57,0
0,8
8,6
23,2
66,0
0,8
8,6
24,2
69,0
0,8
8,6
25,2
70,0

Part
no.

45138
45139
45140
45141
45142
45143
45144
45145

No.cores Flat ribbon


x AWG-No. dimension
Width mm

30 x 28
34 x 28
36 x 28
37 x 28
40 x 28
50 x 28
60 x 28
64 x 28

38,10
43,20
45,72
47,00
50,80
63,50
76,20
81,30

Outer
Outer Cop.
Weight
sheath
approx. weight approx.
nominal mm
kg / km kg / km
wallthickness
mm
0,8
9,0
29,0
81,0
0,8
10,0
32,9
87,0
0,8
10,2
34,9
91,0
1,0
10,3
35,8
93,0
1,0
10,7
38,7
101,0
1,0
11,1
48,4
118,0
1,0
12,5
58,1
135,0
1,0
13,0
62,0
147,0

Dimensions and specifications may be changed without prior notice. (RJ01)

Suitable accessories can be found in Chapter X.


Cable Gland - STK-F
Cable Gland - STS-F

281

Flat and Ribbon Cables

TUBEFLEX-(St)-CY

roundshaped flat ribbon cable, screened, for IDC-technique,

pitch 1,27mm, EMC-preferred type

Technical data

Roundshaped special Flat Ribbon Cable,


screened
Conductor resistance at 20C
max. 230 Ohm/km
Temperature range
-20C up to +80C
Voltage rating
max. 300 V
Test voltage
core/core 2000 V
core/screen 2000 V
Dielectric strength, Spark-test
3000 V
Insulation resistance
min. 20 MOhm x km
Capacitance (side cores)
ca. 75 pF/m
Impedance 115 Ohm
Minimum bending radius
15x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Stranded tinned copper conductor,


size AWG 28
7x0,127 mm = 0,09 mm
Core insualtion of special PVC
Cores colour grey, edge marking on one side
Cores laying parallel and adjacent, alternately
spliced or separated and periodically slotted
Roundshaped flat ribbon cable, folded
Dual shielding:
(St) - plastic coated Alu-foil and
C - tinned copper wire braiding with optimal
surface coverage
Outer sheath of special PVC
Outer sheath Colour grey

Properties

The materials used in manufacture are


cadmium-free and contain no silicone and free
from substances harmful to the wetting
properties of lacquers
Very interesting for cable
pre-assemblers!
The dual shielding with plastic coated
aluminium foil (St) and the additional tinned
copper wire braiding (C) protects against high
frequency interference and ensures
disturbance-free signal and impuls transfer.
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Application

TUBEFLEX-(St)-CY Flat ribbon cable, due to its roundshape offers considerable advantages compared with other flat ribbon cables during the installation
and assembly. This roundshaped cable bids enormous profits by using the quick and economical possibilities under continuance with the efficient
connection in IDC-technique. All conductors can be contacted at one working procedure without stripping the insulation. The accurate to size
pitch-image of the ribbon cable is obtained due to an adapted backshaping before the plug installation.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part
no.

45150
45151
45152
45153
45154
45155
45156
45157
45158
45159
45160

No.cores Flat ribbon


x AWG-No. dimension
Width mm

9 x 28
10 x 28
14 x 28
16 x 28
20 x 28
24 x 28
25 x 28
26 x 28
30 x 28
34 x 28
36 x 28

11,43
12,70
17,78
20,30
25,40
30,48
31,75
33,02
38,10
43,20
45,72

Outer
Outer Cop.
Weight
sheath
approx. weight approx.
nominal mm
kg / km kg / km
wallthickness
mm
0,8
6,3
30,9
56,0
0,8
6,4
31,9
57,0
0,8
7,2
35,6
70,0
0,8
7,4
42,0
75,0
0,8
7,8
45,8
83,0
0,8
9,0
54,3
97,0
0,8
9,0
55,2
100,0
0,8
9,0
60,0
101,0
0,8
9,2
60,4
113,0
0,8
10,2
68,1
122,0
0,8
10,4
70,1
126,0

Dimensions and specifications may be changed without prior notice. (RJ01)

Suitable accessories can be found in Chapter X.


Cable Gland - STK-F
Cable Gland - STS-F

282

Part
no.

45161
45162
45163
45164
45165

No.cores Flat ribbon


x AWG-No. dimension
Width mm

37 x 28
40 x 28
50 x 28
60 x 28
64 x 28

47,00
50,80
63,50
76,20
81,30

Outer
Outer Cop.
Weight
sheath
approx. weight approx.
nominal mm
kg / km kg / km
wallthickness
mm
1,0
10,5
71,1
128,0
1,0
11,3
74,1
135,0
1,0
11,6
88,3
160,0
1,0
12,9
98,7
172,0
1,0
13,3
107,2
192,0

(
C)
N
- fi
om
xe
in
d
al
vo
lta
ge
Be
U
nd
0 /
U
in
g
ra
di
us
Be
-f
nd
le
in
xi
ng
g
ra
x
di
Ha

u
lo
sge
f
i
n
xe
U
d
V- -fre
x
e
re

sis
O
ut tan
t
do
or
Dr
u
se
ag
ch
ai
Co
n
lo
re
d
Sc
co
re
r
e n es /
H A ed / VD
R/ shi E 0
VD eld 29
3
ed
U
E
L/
CS REG
A
no
./
Pa
VD
ge
E

ra
tu
re
Te
m
pe

Te
m
pe

ra
tu
re

(
C)

- fl

ex

in
g

SINGLE CONDUCTORS

Single Conductors
LiYv

-5 to +70

-30 to +80

500

4x

287

H05V-K

-5 to +70

-30 to +80

300/500

4x

289

H07V-K / (H)07V-K

-5 to +70

-30 to +80

450/750

6x

291

H05V-K / (H)07V-K

-5 to +70

-30 to +80

300/500

6x

293

H05V-U / H07V-U

-5 to +70

-30 to +80

300/500

6x

294

H07V-R

-5 to +70

-30 to +80

450/750

6x

295

H05V-K, H07V-K,
LiY - barrel opening
TOPFLEX 303 X07V-K-Y
LifY single core

296
-5 to +80

-40 to +80

0,6/1kV

12x

12x

297

-15 to +80

-15 to +80

300/500

8x

8x

298

10x

PUR single cores

-40 to +80

1kV

5x

H05Z-K / H07Z-K

-40 to +90

300/500

6x

-25 to +110

-40 to +110

300/500

LiYW / H05V2-K

+5 to +90

+5 to
-90/105

H07V2-K

+5 to +90
-35 to +120

H05G-U / -K / H07G-U / -R / -K

HELUTHERM 145

SiF / SiFF
SiF/GL, SiD, SiD/GL

299

X
X

300

6x

302

300/500

4x

+5 to +90

450/750

10-15x

-55 to +145

300/500

-60 to +180

300/500

12,5x

4x

6x

X
X

-60 to +180

300/500

15x

15x

FZ-LSi

+180

+180

6-10kV

7,5x

7,5x

FZ-LS

+180

+180

15-20kV

7,5x

7,5x

Neon Light Cables

+180

+180

3,5-7,5kV

7,5x

7,5x

303
X

304

305

307

308

309

309

309

HELUFLON -FEP-6Y -100 to +205

-100 to +205

600

10x

4x

310

HELUFLON-PTFE-5Y -190 to +260

-190 to +260

600

10x

4x

311

HELUFLON-PTFE-5Y -190 to +260

-190 to +260

1000

10x

4x

311

HELUTHERM 400

-60 to +400

500

15x

15x

HELUTHERM 600 / 600-ES

-60 to +600

500

15x

15x

/X

313

312

HELUTHERM 800 / 800-ES

-120 to +750

500

15x

15x

/X

314

HELUTHERM 1200 / 1200-ES

-170 to +1000

500

15x

15x

/X

315

12x

12x

15x

15x

Ground wire ESUY/ESY

-5 to +70

-5 to +70

GALVANIC CABLE

-40 to + 80

-50 to +80

0,6/1kV

H01N2-D / -E

-25 to +80

-40 to +80

100/100

NSGAFU 3kV

-25 to +80

-40 to +80

1,8/3kV

10x

6x

NSHXAF 3kV

-25 to +70

-40 to +90

1,8/3kV

10x

6x

-5 to +80

-40 to +80

0,6/1kV

7,5x

7,5x

-30 to +90

-40 to +100

0,6/1kV

5/7,5x

3/4x

TOPFLEX 300

KOMPOSPEED 600 / 600-C

316
X

12x/10x 12x/10x

317

X
X

(X)

318

319

320
321

/X

322

The selection table is intended as an initial orientation.


Please see the relevant page of the catalogue for detailed information on the product properties.

285

U
eq L/
ui CSA
va
le
nt

ac
c

N
om
O ina
pe l
ra vo
tin lta
g ge
vo U
lta 0 /
ge U
Te
/
m
pe
ra
tu
re
(
C)
- fl
Ap
ex
pr
in
g
ov
al
s
Pa
ge

)
el
er
M
at
io
ax
n
.c
(m
yc
/s 2
le
s
)
M
at
er
ia
l

fle

(m
/s
M
ax
.

sp

ee

ra
di
us
-

in
g
)

M
ax
.

(D

ou

te
r

nd

be

25

up

M
in
.

(1
0

M
ax
.

to

m
ov
e

m
en

-c t d
or
es ist
an
)

ce

in

xi
ng

SELECTION TABLE - DRAG CHAIN CABLES

Single cores for drag chain cables


KOMPOSPEED 600

100

5xD

10

11 Mio

KOMPOSPEED 600-C

100

7.5 x D

10

11 Mio

TOPFLEX 300

7.5 x D

10

9 Mio

600/1000V

-30 to +90

322

504

Poly/CU/Poly 600/1000V

-30 to +90

322

505

-5 to +80

321

500

Poly/ Poly
PVC/PVC

600/1000V

A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel
and professionally installed (see the installation manual: cable installation in drag chains, see pages 1036 and 1037).
The selection table is intended as an initial orientation.
Please see the relevant page of the catalogue for detailed information on the product properties and the selection tables cables in drag chains,
see pages 1030 and 1031.

286

Single Conductors

LiYv PVC-Single Cores, fine wire stranded, tinned

Technical data

Cable structure

PVC single cores adapted to


DIN VDE 0812
Temperature range
flexing -5C to +70C
fixed installation -30C to +80C
Operating peak voltage
0,14 mm = 500 V
0,25-1,5 mm = 900 V
Test voltage
0,14 mm = 1200 V
0,25-1,5 mm = 2500 V
Insulation resistance
min. 10 MOhm x km
Minimum bending radius
fixed installation 4x core
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Properties

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of PVC
compound type YI3 to
DIN VDE 0812
Core identification see table below

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

For 2-coloured combinations ring marking.

Application

PVC insulated flexible hook-up wires are used for the connection for low voltage applications, communication apparatus, electronic assemblies and
equipment, racks, switchboards etc. correspondingly of VDE 0800 part 1 for the temperature range up to +70C. Those stranded hook-up wires are
not permitted to install for heavy current application outside of the equipment.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
LiYv

CrossOuter
Cop.
sec.
approx. mm weight
mm
kg / km
approx. RAL

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

PK

GN

TRANS

D-BU

OG

o.col.

2-col.

9005

5015

8003

3000

9003

7000

4005

1021

3015

6018

5010

2003

Spool (standard 100m capacity)

Packing
LiYv spool
Part no.
0,14
1,1
Part no.
0,25
1,3
Part no.
0,5
1,8
Part no.
0,75
2,0
Part no.
1
2,1
Part no.
1,5
2,6

1,4
2,4
4,8
7,2
9,6
14,4

26405

26406

26407

26408

26409

26410

26411

26412

26413

26414

26415

26416

26417

26418

26419

26420

26421

26422

26423

26424

26425

26426

26427

26428

26429

26430

26431

26432

26433

26434

26435

26436

26437

26438

26439

26440

26441

26442

26443

26444

26445

26446

26447

26448

26449

26450

26451

26452

26453

26454

26455

26456

26457

26458

26459

26460

26461

26462

26463

26464

26465

26466

26467

26468

26469

26470

26471

26472

26473

26474

26475

26476

26477

26478

26479

26480

26481

26482

26483

26484

26485

26486

26487

26488

26489

26490

26491

26492

26493

26494

26495

26496

26497

26498

26499

26500

Continuation

287

Single Conductors

LiYv PVC-Single Cores, fine wire stranded, tinned


LiYv

CrossOuter
Cop.
sec.
approx. mm weight
mm
kg / km
approx. RAL

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

PK

GN

TRANS

D-BU

OG

o.col.

2-col.

9005

5015

8003

3000

9003

7000

4005

1021

3015

6018

5010

2003

26520

Barrel (with various capacity)

Packing
LiYv barrel
Part no.
0,25
1,3
Part no.
0,5
1,8
Part no.
0,75
2,0
Part no.
1
2,1
Part no.
1,5
2,6

2,4
4,8
7,2
9,6
14,4

26505

26506

26507

26508

26509

26510

26511

26512

26513

26514

26515

26516

26517

26518

26519

26521

26522

26523

26524

26525

26526

26527

26528

26529

26530

26531

26532

26533

26534

26535

26536

26537

26538

26539

26540

26541

26542

26543

26544

26545

26546

26547

26548

26549

26550

26551

26552

26553

26554

26555

26556

26557

26558

26559

26560

26561

26562

26563

26564

26565

26566

26567

26568

26569

26570

26571

26572

26573

26574

26575

26576

26577

26578

26579

26580

26581

26582

26583

26584

Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

288

Single Conductors

H05V-K

PVC-Single Cores, fine wire stranded

Technical data

Cable structure

PVC single cores to


DIN VDE 0285-525-2-31 /
DIN EN 50525-2-31 and IEC 60227-3
Temperature range
flexing -5C to +70C
fixed installation -30C to +80C
Nominal voltage U0/U 300/500 V
Test voltage 2000 V
Insulation resistance
min. 10 MOhm x km
Minimum bending radius
fixed insatallation 4x core
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Bare Cu-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of PVC
compound type TI1 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and IEC 60227-3
Core identification see table below

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

The following colours are recommended:


black, white, blue, grey, brown, red,
orange, turquoise, violet and pink.
Exceptions are the colours green and
yellow; these are only permitted if the
safety regulations allows. Green is
permitted for the identification of
luminous decorative chains. All
2-coloured combinations of the
abovesingle colours are allowed

Application

These single cores are determined for the installation to the inside of apparatus as well as for the protective laying to the lightings, in dry rooms, in
production facilities, switch and distributor boards, in tubes, under and surface mounting of plasters.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
H05V-K

CrossOuter
Cop.
sec.
min. - max. weight
mm
mm
kg / km
approx. RAL

4,8
7,2
9,6

BU

BN

RD

WH

GY

VT

YE

PK

GN

TRANS

D-BU

OG

o.col.

2-col.

U-BU

9005

5015

8003

3000

9003

7001

4005

1021

3015

6018

5010

2003

5002

29081 29082 29083 29084 29085 29086 29087 29088 29089 29090 29091 29092 29093 29094 29095 29096 26386
29097 29098 29099 29100 29101 29102 29103 29104 29105 29106 29107 29108 29109 29110 29111 29112 26387
29113 29114 29115 29116 29117 29118 29119 29120 29121 29122 29123 29124 29125 29126 29127 29128 26388

Spool (with various capacity)

Packing
H05V-K spool
Part no.
0,5
2,1 - 2,5
Part no.
0,75
2,2 - 2,7
Part no.
1
2,4 - 2,8

GN-YE

Coil in cardboard (100m)

Packing
H05V-K coil
Part no.
0,5
2,1 - 2,5
Part no.
0,75
2,2 - 2,7
Part no.
1
2,4 - 2,8

BK

4,8
7,2
9,6

26590 26591 26592 26593 26594 26595 26596 26597 26598 26599 26600 26601 26602 26603 26604 26605 26389
26606 26607 26608 26609 26610 26611 26612 26613 26614 26615 26616 26617 26618 26619 26620 26621 26390
26622 26623 26624 26625 26626 26627 26628 26629 26630 26631 26632 26633 26634 26635 26636 26637 26391
Continuation

289

Single Conductors

H05V-K
H05V-K

PVC-Single Cores, fine wire stranded

CrossOuter
Cop.
sec.
min. - max. weight
mm
mm
kg / km
approx. RAL

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

PK

GN

TRANS

D-BU

OG

o.col.

2-col.

U-BU

9005

5015

8003

3000

9003

7001

4005

1021

3015

6018

5010

2003

Barrel (with various capacity)

Packing
H05V-K barrel
Part no.
0,5
2,1 - 2,5
Part no.
0,75
2,2 - 2,7
Part no.
1
2,4 - 2,8

4,8
7,2
9,6

26640 26641 26642 26643 26644 26645 26646 26647 26648 26649 26650 26651 26652 26653 26654 26655 26392
26656 26657 26658 26659 26660 26661 26662 26663 26664 26665 26666 26667 26668 26669 26670 26671 26393
26672 26673 26674 26675 26676 26677 26678 26679 26680 26681 26682 26683 26684 26685 26686 26687 26394

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

290

Single Conductors

H07V-K / (H)07V-K

Technical data

PVC-Single Cores, fine wire stranded

Cable structure

PVC single cores to


DIN VDE 0285-525-2-31/
DIN EN 50525-2-31 and IEC 60227-3
Temperature range
flexing -5C to +70C
fixed installation -30C to +80C
Nominal voltage U0/U 450/750 V
Test voltage 2500 V
Insulation resistance
min. 10 MOhm x km
Minimum bending radius
fixed installation
core 8 mm: 4x core
core > 8-1 2 mm: 5x core
core > 12 mm: 6x core
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Properties

Bare Cu-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of PVC
compound type TI1 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and IEC 60227-3
Core identification see table below

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

The following colours are recommended


(only single colour): black, white, blue, grey,
brown, red, orange, turquoise, violet and
pink. Two-coloured combinations are not
allowed, with exceptions of green-yellow.
Colours yellow, green, transparent only in
(H)07V-K available.
Two-coloured combination is only
permitted for (H)07V-K.

Application

These single cores are suitable for laying in tubes, under and surface mounting of plasters and also in closed installation conduits. These are not allowed
to install for direct laying on cable trays, channels or tanks. These types are permitted for the inner wiring of equipment, distributor and switchboards
and also for protective laying to the lightings with a nominal voltage up to 1000 V alternating current or up to 750 V direct current against earth.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
H07V-K, (H)07V-K

CrossOuter
Cop.
sec.
min. - max. weight
mm
mm
kg / km
approx. RAL

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

PK

GN

TRANS

D-BU

OG

2-col.

U-BU

9005

5015

8003

3000

9003

7001

4005

1021

3015

6018

5010

2003

5002

Coil in cardboard (100m)

Packing
H07V-K coil
Part no.
1,5
2,8 - 3,4
Part no.
2,5
3,4 - 4,1
Part no.
4
3,9 - 4,8
Part no.
6
4,4 - 5,3

14,4
24,0
38,0
58,0

29129

29130

29131

29132

29133

29134

29135

29136

29137

29138

29139

29140

29141

29142

29144

26395

29145

29146

29147

29148

29149

29150

29151

29152

29153

29154

29155

29156

29157

29158

29160

26396

29161

29162

29163

29164

29165

29166

29167

29168

29169

29170

29171

29172

29173

29174

29176

26397

29177

29178

29179

29180

29181

29182

29183

29184

29185

29186

29187

29188

29189

29190

29192

26398

Spool (with various capacity)

Packing
H07V-K spool
Part no.
1,5
2,8 - 3,4
Part no.
2,5
3,4 - 4,1
Part no.
4
3,9 - 4,8
Part no.
6
4,4 - 5,3

14,4
24,0
38,0
58,0

26690

26691

26692

26693

26694

26695

26696

26697

26698

26699

26700

26701

26702

26703

26705

26399

26706

26707

26708

26709

26710

26711

26712

26713

26714

26715

26716

26717

26718

26719

26721

26400

26722

26723

26724

26725

26726

26727

26728

26729

26730

26731

26732

26733

26734

26735

26737

26401

26738

26739

26740

26741

26742

26743

26744

26745

26746

26747

26748

26749

26750

26751

26753

26402

Continuation

291

Single Conductors

H07V-K / (H)07V-K
H07V-K, (H)07V-K

CrossOuter
Cop.
sec.
min. - max. weight
mm
mm
kg / km
approx. RAL

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

PK

GN

TRANS

D-BU

OG

2-col.

U-BU

9005

5015

8003

3000

9003

7001

4005

1021

3015

6018

5010

2003

26403

Barrel (with various capacity)

Packing
H07V-K barrel
Part no.
1,5
2,8 - 3,4
Part no.
2,5
3,4 - 4,1
Part no.
4
3,9 - 4,8
Part no.
6
4,4 - 5,3

PVC-Single Cores, fine wire stranded

14,4
24,0
38,0
58,0

26755

26756

26757

26758

26759

26760

26761

26762

26763

26764

26765

26766

26767

26768

26770

26771

26772

26773

26774

26775

26776

26777

26778

26779

26780

26781

26782

26783

26784

26786

26404

26787

26788

26789

26790

26791

26792

26793

26794

26795

26796

26797

26798

26799

26800

26802

26819

26803

26804

26805

26806

26807

26808

26809

26810

26811

26812

26813

26814

26815

26816

26818

26820

26821

Coil in foil (100m)

Packing
H07V-K coil
Part no.
1,5
2,8 - 3,4
Part no.
2,5
3,4 - 4,1
Part no.
4
3,9 - 4,8
Part no.
6
4,4 - 5,3
Part no.
10
5,7 - 6,8
Part no.
16
6,7 - 8,1
Part no.
25
8,4 - 10,2
Part no.
35
9,7 - 11,7
Part no.
50
11,5 - 13,9
Part no.
70
13,2 - 16,0
Part no.
95
15,1 - 18,2
Part no.
120
16,7 - 20,2
Part no.
150
18,6 - 22,5
Part no.
185
20,6 - 24,9
Part no.
240
23,5 - 28,4

14,4
24,0
38,0
58,0
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0

26060

26061

26062

26063

26064

26065

26066

26067

26068

26069

26092

26099

26108

26109

26111

26112

26113

26114

26115

26116

26117

26118

26119

29855

29856

29857

29858

29859

29890

29892

26822

29893

29894

29895

29896

29897

29898

29899

29905

29906

29907

29908

29909

29910

29911

29913

26823

29914

29915

29916

29917

29918

29919

29921

29922

29923

29924

29925

29926

29927

29928

29933

26824

29193

29194

29195

29196

29197

29198

29199

29200

29201

29202

29203

29204

29205

29206

29208

29209

29210

29211

29212

29213

29214

29215

29216

29217

29218

29219

29220

29221

29222

29224

29225

29226

29227

29228

29229

29230

29231

29232

29233

29234

29235

29236

29237

29238

29240

29241

29242

29243

29244

29245

29246

29247

29248

29249

29250

29251

29252

29253

29254

29256

29257

29258

29259

29260

29261

29262

29263

29264

29265

29266

29267

29268

29269

29270

29272

29273

29274

29275

29276

29277

29278

29279

29280

29281

29282

29283

29284

29285

29286

29288

29289

29290

29291

29292

29293

29294

29295

29296

29297

29298

29299

29300

29301

29302

29304

29418

29419

29420

29421

29422

29423

29424

29425

29426

29427

29428

29429

29430

29431

29433

29434

29435

29436

29437

29438

29439

29440

29441

29442

29443

29444

29445

29446

29447

29449

29494

29495

29496

29497

29498

29499

29590

29591

29592

29593

29594

29595

29596

29597

29599

29813

29814

29815

29816

29817

29818

29819

29840

29841

29842

29843

29844

29845

29846

29848

26825

26826

26827

26828

26829

26830

26831

26832

26833

26834

26835

26836

26837

26838

26840

26841

26842

26843

26844

26845

26846

26847

26848

26849

26850

26851

26852

26853

26854

26856

Drum

Packing
H07V-K drum
Part no.
10
5,7 - 6,8
Part no.
16
6,7 - 8,1
Part no.
25
8,4 - 10,2
Part no.
35
9,7 - 11,7
Part no.
50
11,5 - 13,9
Part no.
70
13,2 - 16,0
Part no.
95
15,1 - 18,2
Part no.
120
16,7 - 20,2
Part no.
150
18,6 - 22,5
Part no.
185
20,6 - 24,9
Part no.
240
23,5 - 28,4

96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0

26857

26858

26859

26860

26861

26862

26863

26864

26865

26866

26867

26868

26869

26870

26872

26873

26874

26875

26876

26877

26878

26879

26880

26881

26882

26883

26884

26885

26886

26888

26889

26890

26891

26892

26893

26894

26895

26896

26897

26898

26899

26900

26901

26902

26904

26905

26906

26907

26908

26909

26910

26911

26912

26913

26914

26915

26916

26917

26918

26920

26921

26922

26923

26924

26925

26926

26927

26928

26929

26930

26931

26932

26933

26934

26936

29305

29306

29307

29308

29309

29310

29311

29312

29313

29314

29315

29316

29317

29318

29320

29321

29322

29323

29324

29325

29326

29327

29328

29329

29330

29331

29332

29333

29334

29336

29337

29338

29339

29340

29341

29342

29343

29344

29345

29346

29347

29348

29349

29350

29352

29353

29354

29355

29356

29357

29358

29359

29360

29361

29362

29363

29364

29365

29366

29368

Dimensions and specifications may be changed without prior notice. (RK01)

292

Single Conductors

H05V-K / (H)07V-K PVC-single cores, fine wire stranded, 2-colour


Crosssec.
mm

Outer
Cop.
min. - max. weight
mm
kg / km

RD/WH

BU/WH

BN/WH

Coil in cardboard (100m)

Packing
H05V-K coil
Part no.
0,5
2,1 - 2,5
Part no.
0,75
2,2 - 2,7
Part no.
1
2,4 - 2,8

4,8
7,2
9,6

29370

29375

29380

29394

29371

29376

29381

29395

29372

29377

29382

29396

29373

29378

29383

29397

29374

29379

29384

29398

29385

29386

29387

29399

29388

29389

29390

29527

29391

29392

29393

29528

Coil in cardboard (100m)

Packing
(H)07V-K coil
Part no.
1,5
2,8 - 3,4
Part no.
2,5
3,4 - 4,1
Part no.
4
3,9 - 4,8
Part no.
6
4,4 - 5,3
Part no.
10
5,7 - 6,8

14,4
24,0
38,0
58,0
96,0

Spool (with various capacity)

Packing
H05V-K spool
Part no.
0,5
2,1 - 2,5
Part no.
0,75
2,2 - 2,7
Part no.
1
2,4 - 2,8

4,8
7,2
9,6

29745

29746

29747

29748

29749

29750

29751

29752

29753

29754

29755

29756

14,4
24,0
38,0
58,0
96,0

29757

29758

29759

29760

29761

29762

29763

29764

29765

29766

29767

29768

29769

29770

29771

29772

29773

29774

29775

29776

28948

28949

28950

28951

Barrel (with various capacity)

Packing
H05V-K barrel
Part no.
0,5
2,1 - 2,5
Part no.
0,75
2,2 - 2,7
Part no.
1
2,4 - 2,8

4,8
7,2
9,6

28952

28953

28954

28955

28956

28957

28958

28959

Barrel (with various capacity)

Packing
(H)07V-K barrel
Part no.
1,5
2,8 - 3,4
Part no.
2,5
3,4 - 4,1
Part no.
4
3,9 - 4,8
Part no.
6
4,4 - 5,3
Part no.
10
5,7 - 6,8

Spool (with various capacity)

Packing
(H)07V-K spool
Part no.
1,5
2,8 - 3,4
Part no.
2,5
3,4 - 4,1
Part no.
4
3,9 - 4,8
Part no.
6
4,4 - 5,3
Part no.
10
5,7 - 6,8

D-BU/WH

14,4
24,0
38,0
58,0
96,0

28960

28961

28962

28963

28964

28965

28966

28967

28968

28969

28970

28971

28972

28973

28974

28975

28976

28977

28978

28979

Dimensions and specifications may be changed without prior notice.

293

Single Conductors

H05V-U / H07V-U PVC-single cores, single wire stranded


H05V-U

CrossOuter
Cop.
sec.
min. - max. weight
mm
mm
kg / km
approx. RAL

BK

GN-YE

BU

BN

RD

WH

GY

VT

o.col.

o.col.

o.col.

o.col.

o.col.

o.col.

o.col.

o.col.

9005

5015

8003

3000

9003

7001

4005

28761

28762

28763

28764

28765

28766

28767

28768

28769

28770

28771

28772

28773

28774

28775

28776

28777

28778

28779

28780

28781

28782

28783

28784

Coil in cardboard (100m)

Packing
H05V-U coil
Part no.
0,5
1,9 - 2,3
Part no.
0,75
2,1 - 2,5
Part no.
1
2,2 - 2,7

4,8
7,2
9,6

Spool (with various capacity)

Packing
H05V-U spool
Part no.
0,5
1,9 - 2,3
Part no.
0,75
2,1 - 2,5
Part no.
1
2,2 - 2,7

4,8
7,2
9,6

26937

26938

26939

26940

26941

26942

26943

26944

26945

26946

26947

26948

26949

26950

26951

26952

26953

26954

26955

26956

26957

26958

26959

26960

Coil in cardboard (100m)

Packing
H07V-U coil
Part no.
1,5
2,6 - 3,2
Part no.
2,5
3,2 - 3,9
Part no.
4
3,6 - 4,4
Part no.
6
4,1 - 5,0
Part no.
10
5,3 - 6,4

14,4
24,0
38,0
58,0
96,0

28785

28786

28787

28788

28789

28790

28791

28792

28793

28794

28795

28796

28797

28798

28799

28800

28801

28802

28803

28804

28805

28806

28807

28808

28809

28810

28811

28812

28813

28814

28815

28816

28817

28818

28819

28820

28821

28822

28823

28824

Drum

Packing
H07V-U drum
Part no.
1,5
2,6 - 3,2
Part no.
2,5
3,2 - 3,9
Part no.
4
3,6 - 4,4
Part no.
6
4,1 - 5,0
Part no.
10
5,3 - 6,4

14,4
24,0
38,0
58,0
96,0

28145

28146

28147

28148

28149

28150

28151

28152

28153

28154

28155

28156

28157

28158

28159

28160

28161

28162

28163

28164

28165

28166

28167

28168

28169

28170

28171

28172

28173

28174

28175

28176

28177

28178

28179

28180

28181

28182

28183

28184

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

294

Single Conductors

H07V-R PVC-single cores, multi wire


H07V-R

CrossOuter
Cop.
sec.
min. - max. weight
mm
mm
kg / km
approx. RAL

BK

GN-YE

BU

BN

RD

WH

GY

VT

o.col.

o.col.

o.col.

o.col.

o.col.

o.col.

o.col.

o.col.

9005

5015

8003

3000

9003

7001

4005

28825

28826

28827

28828

28829

28830

28831

28832

28833

28834

28835

28836

28837

Coil in foil

Packing
H07V-R coil
Part no.
16
6,4 - 7,8
Part no.
25
8,1 - 9,7
Part no.
35
9,0 - 10,9
Part no.
50
10,6 - 12,8
Part no.
70
12,1 - 14,6
Part no.
95
14,1 - 17,1
Part no.
120
15,6 - 18,8
Part no.
150
17,3 - 20,9
Part no.
185
19,3 - 23,3
Part no.
240
22,0 - 26,6

154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0

28838

28839

28840

28841

28842

28843

28844

28845

28846

28847

28848

28849

28850

28851

28852

28853

28854

28855

28856

28857

28858

28859

28860

28861

28862

28863

28864

28865

28866

28867

28868

28869

28870

28871

28872

28873

28874

28875

28876

28877

Drum

Packing
H07V-R drum
Part no.
16
6,4 - 7,8
Part no.
25
8,1 - 9,7
Part no.
35
9,0 - 10,9
Part no.
50
10,6 - 12,8
Part no.
70
12,1 - 14,6
Part no.
95
14,1 - 17,1
Part no.
120
15,6 - 18,8
Part no.
150
17,3 - 20,9
Part no.
185
19,3 - 23,3
Part no.
240
22,0 - 26,6

154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0

28185

28186

28187

28188

28189

28190

28191

28192

28193

28194

28195

28196

28197

28198

28199

28200

28201

28202

28203

28204

28205

28206

28207

28208

28209

28210

28211

28212

28213

28214

28215

28216

28217

28218

28219

28220

28221

28222

28223

28224

28225

28226

28227

28228

28229

28230

28231

28232

28233

28234

28235

28236

28237

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

295

H05V-K, H07V-K
PVC-Single Cores

= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.


Barrels, one-way barrels or barrels on hire
Type
cross section
2
mm
LiY
0,25
0,50
0,75
1,00
1,50

Type
cross section
2
mm
H05 V-K
H07 V-K
0,50
0,75
1,00
1,50
2,50
4,00
6,00

Type
cross section
2
mm
H05 V-K
H07 V-K
0,50
0,75
1,00
1,50
2,50

one-way cardboard
8-on guar
dimension
in mm

ca. contents
in m

500 x 500 x 420


500 x 500 x 420
500 x 500 x 420
500 x 500 x 420
500 x 500 x 420

10000
7000
5000
4000
3000

one-way barrels
8-on guar
dimension
in mm

ca. contents
in m

400 x 400 x 500


400 x 400 x 500
400 x 400 x 500
400 x 400 x 500
400 x 400 x 500
400 x 400 x 500
400 x 400 x 500

4000
3500
3000
2000
1200
900
800

one-way barrels
8-on guar
dimension
in mm

ca. contents
in m

400 x 400 x 800


400 x 400 x 800
400 x 400 x 800
400 x 400 x 800
400 x 400 x 800

7000
6000
5200
3500
2000

The materials used in manufacture are cadmium-free and


contain no silicone and free from substances harmful to
the wetting properties of lacquers
PVC self-extinguishing and flame retardant according
to DIN VDE 0482-332-1-2, DIN EN 60332-1-2/IEC 60332-1
(equivalent DIN VDE 0472 part 804 test method B)

K = Fine stranded conductor

296

Delivery for one-way barrel

Works photo: HELUKABEL

Single Conductors

TOPFLEX 303 X07V-K-Y double insulation 0,6/1kV flexible PVC single core,

oil resistant

Technical data

Special PVC single-core cable with double


insulation and oil-resistant sheath
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 600/1000 V
A.C. test voltage, 50 Hz
3000 V
Insulation resistance
min. 20 MOhm/km
Minimum bending radius
flexing 12x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insualtion of special PVC
Core identification BK or GN-YE
Outer sheath of special PVC
compound type TM5 to
DIN VDE 0207-363-4-1/ DIN EN 50363-4-1
Sheath colour grey

Properties

Largely resistant to oil, weather, and


chemicals; Chemical resistance (see
table Technical Information)
Improved mechanical protection due the
double insulation
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

This cable is used for conditions of increased mechanical stress. For flexible use with free movement without tensile stress or forced movements in
dry, moist and wet environments, but not suitable for use outdoors. The cable may be laid in trays, troughs and channels.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
core-/sheath-color black/grey
Part no.

75460
75461
75462
75463
75464
75465
75466
75467
72184
72185
75468
74221
72082

No.cores x
cross-sec.
mm
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300

Outer
approx. mm
6,0
9,5
10,3
11,1
15,0
17,5
20,0
22,0
23,5
26,5
29,0
31,0
35,0

Cop.
weight
kg / km
58,0
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0
2880,0

Weight
approx.
kg / km
84,0
143,0
209,0
308,0
440,0
572,0
792,0
1155,0
1267,0
1650,0
2134,0
2943,0
3600,0

AWG-No.
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil

core-/sheath-color green-yellow/grey
Part no.
75449
75469
73859
75470
75471
75472
75473
75474
75475
75476
75477
75478
75479

No.cores x
cross-sec.
mm
1G6
1 G 10
1 G 16
1 G 25
1 G 35
1 G 50
1 G 70
1 G 95
1 G 120
1 G 150
1 G 185
1 G 240
1 G 300

Outer
approx. mm
6,0
9,5
10,3
11,1
15,0
17,5
20,0
22,0
23,5
26,5
29,0
31,0
35,0

Cop.
weight
kg / km
57,6
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0
2280,0

Weight
approx.
kg / km
84,0
143,0
209,0
325,0
440,0
572,0
792,0
1155,0
1267,0
1650,0
2134,0
2943,0
3600,0

AWG-No.
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil

Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

297

Single Conductors

LifY Single Core

extra fine wires with highest flexibility

Technical data

Cable structure

Special plastic stranded wire


by special design extremly flexible
adapted to DIN VDE 0250,
DIN VDE 0285-525-1 / DIN EN 50525-1
Temperature range
flexing -15C to +80C
Operating voltage
up to 0,25 mm 300 V
(not for purposes of high current and
power installation)
Nominal voltage
0,5-1 mm U0/U 300/500 V
from 1,5 mm U0/U 450/750 V
Test voltage
up to 0,25 mm = 2 kV
0,5-1 mm = 2,5 kV
from 1,5 mm = 3 kV
Minimum bending radius
flexing 8x core

Bare Cu-conductors, extra fine-wire


conductor construction see table below
Core insulation of PVC (soft, smooth)
stranded specially

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Please complete the part number for


these cores by adding the suffix for
the colour required as per the list:
00 = green, 01 = black, 02 = red,
03 = blue, 04 = brown, 05 = white,
06 = grey, 07 = violet, 08 = yellow,
09 = orange, 10 = transparent,
11 = pink, 12 = beige, 13 = 2-colour
15= darkblue
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

The LifY single cores are used as super flexible insulated strand wires for switch cabinets, as measuring cable for testing, laboratories, research etc.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. Core
colour
151xx
152xx
153xx
154xx
155xx
156xx
157xx
158xx
159xx
15093
15135
15115
15116
15114
15094
15136
15118
15119
15117
15095
15137
15121
15122
15120
15096
15138
15124
15125
15123

BK
GN-YE
BU
BN
RD
BK
GN-YE
BU
BN
RD
BK
GN-YE
BU
BN
RD
BK
GN-YE
BU
BN
RD

Cross- Cond.
Outer Cop.
Weight
sec.
make-up
approx. weight approx.
mm (nom. val.) mm
kg / km kg / km
n x wire
0,1
51 x 0,05
1,0
1,2
2,1
0,14
72 x 0,05
1,0
1,4
2,6
0,25
65 x 0,07
1,3
2,5
4,2
0,5
132 x 0,07
2,0
5,5
8,0
0,75
195 x 0,07
2,2
8,0
12,0
1
260 x 0,07
2,5
10,8
18,0
1,5
192 x 0,1
3,5
15,0
22,0
2,5
320 x 0,1
3,8
25,0
37,0
4
512 x 0,1
4,9
40,0
50,0
6
768 x 0,1
6,0
60,0
71,0
6
768 x 0,1
6,0
60,0
71,0
6
768 x 0,1
6,0
60,0
71,0
6
768 x 0,1
6,0
60,0
71,0
6
768 x 0,1
6,0
60,0
71,0
10
1280 x 0,1
7,3
100,0
130,0
10
1280 x 0,1
7,3
100,0
130,0
10
1280 x 0,1
7,3
100,0
130,0
10
1280 x 0,1
7,3
100,0
130,0
10
1280 x 0,1
7,3
100,0
130,0
16
2048 x 0,1
8,8
160,0
187,0
16
2048 x 0,1
8,8
160,0
187,0
16
2048 x 0,1
8,8
160,0
187,0
16
2048 x 0,1
8,8
160,0
187,0
16
2048 x 0,1
8,8
160,0
187,0
25
3234 x 0,1
10,5
240,0
294,0
25
3234 x 0,1
10,5
240,0
294,0
25
3234 x 0,1
10,5
240,0
294,0
25
3234 x 0,1
10,5
240,0
294,0
25
3234 x 0,1
10,5
240,0
294,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RK01)

298

26
24
20
18
17
16
14
12
10
10
10
10
10
8
8
8
8
8
6
6
6
6
6
4
4
4
4
4

Part no. Core


colour
15097
15139
15127
15128
15126
15098
15140
15130
15131
15129
15099
15141
15133
15134
15132

BK
GN-YE
BU
BN
RD
BK
GN-YE
BU
BN
RD
BK
GN-YE
BU
BN
RD

Cross- Cond.
Outer Cop.
Weight
sec.
make-up
approx. weight approx.
mm (nom. val.) mm
kg / km kg / km
n x wire
35
4508 x 0,1
11,7
336,0
380,0
35
4508 x 0,1
11,7
336,0
380,0
35
4508 x 0,1
11,7
336,0
380,0
35
4508 x 0,1
11,7
336,0
380,0
35
4508 x 0,1
11,7
336,0
380,0
50
6468 x 0,1
14,7
480,0
521,0
50
6468 x 0,1
14,7
480,0
521,0
50
6468 x 0,1
14,7
480,0
521,0
50
6468 x 0,1
14,7
480,0
521,0
50
6468 x 0,1
14,7
480,0
521,0
70
8967 x 0,1
15,5
672,0
740,0
70
8967 x 0,1
15,5
672,0
740,0
70
8967 x 0,1
15,5
672,0
740,0
70
8967 x 0,1
15,5
672,0
740,0
70
8967 x 0,1
15,5
672,0
740,0

AWG-No.

2
2
2
2
2
1
1
1
1
1
2/0
2/0
2/0
2/0
2/0

Single Conductors

PUR Single Core

cold resistant, halogen-free

Technical data

Cable structure

PUR-single cores, halogen-free


Temperature range
-40C to +80C
(up to +100C for short time)
Operating voltage 1000 V
Test voltage
3500 V, 15 min.
Minimum bending radius
occasionally moved 10x core
fixed installation 5x core
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Properties

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PUR
Core identification see table below

Halogen-free
Flexible at low temperatures up to -40C
Resistant against pressure
Overroll steady
Cut and scratchproof
Resistant to
Oil
See and waste water
Acids
Lye
UV-radiation

Application

PUR-single cores are suited for installation in switch cabinets, cable assemblies and electronic equipment. Inductive loops in the road surface for
controlling of light signalling equipment.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Crosssec.
mm
approx. RAL
Part no.
0,5
Part no.
0,75
Part no.
1
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6
Part no.
10
Part no.
16
Part no.
25
Part no.
35
Part no.
50
Part no.
70
Part no.
95
Part no.
120
Part no.
150

Outer
Cop.
approx. mm weight
kg / km
2,2

4,8

2,4

7,2

2,5

9,6

3,0

14,4

3,7

24,0

4,3

38,0

5,1

58,0

6,8

96,0

7,8

154,0

10,0

240,0

11,4

336,0

13,2

480,0

15,4

672,0

17,7

912,0

19,2

1152,0

22,0

1440,0

BK
9005

GN-YE
-

BU
5015

BN
8003

RD
3000

WH
1013

GY
7000

VT
4005

YE
1021

PK
3015

TRANS
-

D-BU
5010

OG
2003

BEIGE
1001

2-col.
-

50651
50666
50681
50696
50711
50726
50741
50756
50771
50786
50801
50816
50831
50846
50861
50876
-

50650
50665
50680
50695
50710
50725
50740
50755
50770
50785
50800
50815
50830
50845
50860
50875
-

50652
50667
50682
50697
50712
50727
50742
50757
50772
50787
50802
50817
50832
50847
50862
50877
-

50653
50668
50683
50698
50713
50728
50743
50758
50773
50788
50803
50818
50833
50848
50863
50878
-

50654
50669
50684
50699
50714
50729
50744
50759
50774
50789
50804
50819
50834
50849
50864
50879
-

50655
50670
50685
50700
50715
50730
50745
50760
50775
50790
50805
50820
50835
50850
50865
50880
-

50656
50671
50686
50701
50716
50731
50746
50761
50776
50791
50806
50821
50836
50851
50866
50881
-

50657
50672
50687
50702
50717
50732
50747
50762
50777
50792
50807
50822
50837
50852
50867
50882
-

50658
50673
50688
50703
50718
50733
50748
50763
50778
50793
50808
50823
50838
50853
50868
50883
-

50661
50676
50691
50706
50721
50736
50751
50766
50781
50796
50811
50826
50841
50856
50871
50886
-

50660
50675
50690
50705
50720
50735
50750
50765
50780
50795
50810
50825
50840
50855
50870
50885
-

50662
50677
50692
50707
50722
50737
50752
50767
50782
50797
50812
50827
50842
50857
50872
50887
-

50659
50674
50689
50704
50719
50734
50749
50764
50779
50794
50809
50824
50839
50854
50869
50884
-

50663
50678
50693
50708
50723
50738
50753
50768
50783
50798
50813
50828
50843
50858
50873
50888
-

50664
50679
50694
50709
50724
50739
50754
50769
50784
50799
50814
50829
50844
50859
50874
50889
-

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

299

Single Conductors

H05Z-K / H07Z-K

Technical data

single core, halogen-free

Cable structure

Single cores for low emission of smoke


and corrosive gases in case of fire to
DIN VDE 0285-525-3-41 /
DIN EN 50525-3-41
Conductor resistance
acc. to DIN VDE 0295 cl.5
Temperature range
-40C to +90C
Permissible working temperature
at conductor +90C
Nominal voltage
H05Z-K = U0/U 300/500 V
H07Z-K = U0/U 450/750 V
Test voltage 2500 V
Insulation resistance at 90C
to DIN VDE 0282 part 9
Minimum bending radius
fixed installation
core 8 mm: 4x core
core > 8-12 mm: 5x core
core > 12 mm: 6x core
Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)

Properties

Bare Cu-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Separating foil over conductor permitted
Core insulation of cross-linked polyolefin
compound type EI5 to
DIN VDE 0207-363-5 / DIN EN 50363-5
Core identification see table below
LS0H= Low Smoke Zero Halogen

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Behaviour in fire self-extinguishing and
flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2,IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Ozone resistant acc. to
DIN VDE 0473-811-403,DIN EN 60811-403
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)
Halogen-free acc. to
DIN VDE 0285-525-1,DIN EN 50525-1
appendix B

Note

Type H07Z-K
Colour yellow only as (H)07Z-K available

Application

Halogen-free single-core wires are used for installation in dry environments for wiring up lighting fixtures and units where valuable assets are to
protected from further damage resulting from fire. These types are suitable for laying in tubes on and under plaster, as well as in closed installation
ducts.
H07Z-K, suitable for protected, permanent laying in or on lighting installations or switching and control equipment up to 1000 V AC or 750 V DC to
earth.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
H05Z-K
Crosssec.
mm
Part no.
0,5
Part no.
0,75
Part no.
1

H07Z-K
Crosssec.
mm
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6
Part no.
10
Part no.
16
Part no.
25
Part no.
35
Part no.
50

Outer
Cop.
min. - max. weight
mm
kg / km

Weight
approx.
kg / km

2,1 - 2,6

4,8

9,0

2,2 - 2,8

7,2

12,4

2,4 - 2,9

9,6

15,0

Outer
Cop.
min. - max. weight
mm
kg / km

Weight
approx.
kg / km

2,8 - 3,5

14,4

24,0

3,4 - 4,3

24,0

35,0

3,9 - 4,9

38,0

51,0

4,4 - 5,5

58,0

71,0

5,7 - 7,1

96,0

118,0

6,7 - 8,4

154,0

180,0

8,4 - 10,6

240,0

278,0

9,7 - 12,1

336,0

375,0

11,5 - 14,4

480,0

560,0

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

D-BU

OG

U-BU

52872
52881
52890
-

52873
52882
52891
-

52874
52883
52892
-

52875
52884
52893
-

52876
52885
52894
-

52877
52886
52895
-

52878
52887
52896
-

52879
52888
52897
-

52880
52889
52898
-

52945
52947
52949
-

52946
52948
52950
-

53071
53072
53073
-

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

D-BU

OG

U-BU

51768
51777
51786
51795
51804
51813
51822
51831
51840
-

51769
51778
51787
51796
51805
51814
51823
51832
51841
-

51770
51779
51788
51797
51806
51815
51824
51833
51842
-

51771
51780
51789
51798
51807
51816
51825
51834
51843
-

51772
51781
51790
51799
51808
51817
51826
51835
51844
-

51773
51782
51791
51800
51809
51818
51827
51836
51845
-

51774
51783
51792
51801
51810
51819
51828
51837
51846
-

51775
51784
51793
51802
51811
51820
51829
51838
51847
-

51776
51785
51794
51803
51812
51821
51830
51839
51848
-

52951
52953
52955
52957
52959
52961
52963
52965
52967
-

52952
52954
52956
52958
52960
52962
52964
52966
52968
-

53074
53075
53076
53077
53078
53079
53080
53081
53082
Continuation

300

Single Conductors

H05Z-K / H07Z-K
H07Z-K
Crosssec.
mm
Part no.
70
Part no.
95
Part no.
120
Part no.
150
Part no.
185
Part no.
240

Outer
Cop.
min. - max. weight
mm
kg / km

Weight
approx.
kg / km

13,2 - 16,6

672,0

780,0

15,1 - 18,8

912,0

952,0

16,7 - 20,9

1152,0

1200,0

18,6 - 23,3

1440,0

1505,0

20,6 - 25,8

1776,0

1845,0

23,5 - 29,4

2304,0

2400,0

H05Z-K two colour, coil in foil

Crosssec.
mm
Part no.
0,5
Part no.
0,75
Part no.
1

Outer
min. - max.
mm

Cop.
weight
kg / km

Weight

2,1 - 2,6

4,8

9,0

2,2 - 2,8

7,2

12,4

2,2 - 2,8

9,6

15,0

H07Z-K two colour, coil in foil

Crosssec.
mm
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6

Outer
min. - max.
mm

Cop.
weight
kg / km

Weight

2,8 - 3,5

14,4

24,0

3,4 - 4,3

24,0

35,0

3,9 - 4,9

38,0

51,0

4,4 - 5,5

58,0

71,0

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

D-BU

OG

U-BU

51849
51858
51867
51876
51885
51894
-

51850
51859
51868
51877
51886
51895
-

51851
51860
51869
51878
51887
51896
-

51852
51861
51870
51879
51888
51897
-

51853
51862
51871
51880
51889
51898
-

51854
51863
51872
51881
51890
51899
-

51855
51864
51873
51882
51891
51900
-

51856
51865
51874
51883
51892
51901
-

51857
51866
51875
51884
51893
51902
-

52969
52971
52973
52975
52977
52979
-

52970
52972
52974
52976
52978
52980
-

53083
53084
53085
53086
53087
53088
-

RD/WH

BU/WH

BN/WH

D-BU/WH

51392

51393

51394

51395

51396

51397

51398

51399

51400

51401

51402

51403

RD/WH

BU/WH

BN/WH

D-BU/WH

51404

51405

51406

51407

51408

51409

51410

51411

51412

51413

51414

51415

51416

51417

51418

50899

H05Z-K, barrel (with various capacity)


Crosssec.
mm
Part no.
0,5
Part no.
0,75
Part no.
1

Outer
Cop.
min. - max. weight
mm
kg / km

Weight
approx.
kg / km

2,1 - 2,6

4,8

9,0

2,2 - 2,8

7,2

12,4

2,4 - 2,9

9,6

15,0

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

D-BU

OG

U-BU

52809
52821
52833
-

52810
52822
52834
-

52811
52823
52835
-

52812
52824
52836
-

52813
52825
52837
-

52814
52826
52838
-

52815
52827
52839
-

52816
52828
52840
-

52817
52829
52841
-

52819
52831
52843
-

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

D-BU

OG

U-BU

52845
52857
52135
52145
-

52846
52858
52136
52146
-

52847
52859
52137
52147
-

52848
52860
52138
52148
-

52849
52861
52139
52149
-

52850
52862
52140
52150
-

52851
52863
52141
52151
-

52852
52864
52142
52152
-

52853
52865
52143
52153
-

52855
52867
52144
52154
-

H07Z-K, barrel (with various capacity)


Crosssec.
mm
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6

Outer
Cop.
min. - max. weight
mm
kg / km

Weight
approx.
kg / km

2,8 - 3,5

14,4

24,0

3,4 - 4,3

24,0

35,0

3,9 - 4,9

38,0

51,0

4,4 - 5,5

58,0

71,0

single core, halogen-free

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

301

Single Conductors

H05G-U / -K / H07G-U / -R / -K

Technical data

Heat-resistant (+110C)
rubber-insulated cable to
DIN VDE 0285-525-2-42/
DIN EN 50525-2-42
Max. permissible operating
temperature
at conductor +110C
Lowest ambient temperatures
flexing up to -25C
fixed installation up to -40C
Nominal voltage
H05G = U0/U 300/500 V
H07G = U0/U 450/750 V
Test voltage
H05G = 2000 V
H05G = 2500 V
Minimum bending radius
fixed installation
core 8 mm: 4x core
core > 8-12 mm: 5x core
core > 12 mm: 6x core

Cable structure

Tinned Cu-conductor, to
DIN VDE 0295, IEC 60228, BS 6360
class 1: single-wire
class 2: multi-wire
class 5: fine-wire
Separating foil over conductor permitted
Core insulation of rubber
compound type EI3 (EVA) to
DIN VDE 0207-363-1 / DIN EN 50363-1

Properties

Single core colours green and yellow can


only be applied where the safety
regulations are allowed
The identification for the lighting chain
cable is green permitted

Note

Please complete the part number for


these cores by adding the suffix for
the colour required as per the list:
00 = green
01 = black
02 = blue
03 = brown
04 = grey
05 = orange
06 = pink
07 = turquoise
08 = white
09 = violet
10 = yellow
11 = green-yellow
bare conductor on request
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

For inside wiring of switch boards and distributors as well as of operating parts such as in or on lights, for the connection of electric heaters with a
nominal voltage up to 1000 V alternating voltage or up to 750 V direct voltage against ground. These single cores are all allowed for laying in tubes,
on and under plaster.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
H05G-U (single wire)
Part no.
541xx
542xx
543xx

Crosssection
mm
0,5
0,75
1

H05G-K (fine wire)


Part no.
550xx
551xx
552xx

Crosssection
mm
0,5
0,75
1

Outer
min. - max.
mm
1,9 - 2,4
2,1 - 2,6
2,2 - 2,8

Cop.
weight
kg / km
4,8
7,2
9,6

Weight
approx.
kg / km
10,0
15,0
16,0

AWG-No.

Outer
min. - max.
mm
2,1 - 2,6
2,2 - 2,8
2,4 - 2,9

Cop.
weight
kg / km
4,8
7,2
9,6

Weight
approx.
kg / km
13,0
16,0
22,0

AWG-No.

20
18
17

20
18
17

H07G-U (single wire)


Part no.
544xx
545xx
546xx

Crosssection
mm
1,5
2,5
4

H07G-K (fine wire)

Part no.
553xx
554xx
555xx
556xx
557xx
558xx
559xx
560xx
561xx
562xx
563xx
564xx

Crosssection
mm
1,5
2,5
4
6
10
16
25
35
50
70
95
120

H07G-R (multi wire)


Part no.
547xx
548xx
549xx

Dimensions and specifications may be changed without prior notice. (RK01)

302

Crosssection
mm
6
10
16

Outer
min. - max.
mm
2,8 - 3,5
3,4 - 4,3
4,0 - 5,0

Cop.
weight
kg / km
14,4
24,0
38,0

Weight
approx.
kg / km
24,0
35,0
53,0

AWG-No.

Outer
min. - max.
mm
3,0 - 3,7
3,6 - 4,5
4,3 - 5,4
4,8 - 6,0
6,0 - 7,6
7,1 - 8,9
8,8 - 11,0
10,1 - 12,6
11,9 - 14,9
13,6 - 17,0
15,5 - 19,3
17,1 - 21,4

Cop.
weight
kg / km
14,4
24,0
38,0
58,0
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0

Weight
approx.
kg / km
24,0
42,0
61,0
78,0
130,0
212,0
323,0
422,0
527,0
726,0
937,0
1192,0

AWG-No.

Outer
min. - max.
mm
4,7 - 5,9
6,0 - 7,4
6,8 - 8,5

Cop.
weight
kg / km
58,0
96,0
154,0

Weight
approx.
kg / km
72,0
123,0
184,0

AWG-No.

16
14
12

16
14
12
10
8
6
4
2
1
2/0
3/0
4/0

10
8
6

Single Conductors

LiYW / H05V2-K

Technical data

PVC-Single Cores, 90C, heat-resistant

Cable structure

Special PVC single core with increased


heat-resistance
LiYW up to 105C adapted to
DIN VDE 0285-525-1/DIN EN 50525-1
H05V2-K to 90C acc. to
DIN VDE 0285-525-2-31/
DIN EN 50525-2-31
Temperature range
LiYW
flexing +5C to +105C
fixed installation -10C to +105C
H05V2-K
flexing +5C to + 90C
max. Temperatur at conductor
under permanent load +90C
Nominal voltage
LiYW U0/U 300/500 V
H05V2-K U0/U 300/500 V
Test voltage 2000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
fixed installation 4x core
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Properties

Bare copper-conductor, from 0,5 mm to


DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Wire make-up for:
0,14 mm = 18x0,1 mm
0,25 mm = 14x0,15 mm
LiYW special core insulation up to +105C
heat-resistant, adapted
to DIN VDE 0207
H05V2-K core insulation up to +90C
heat-resistant, compound type TI3 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification see table below

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Heat-resistant special PVC compound of
selected stabilizer and plasticizer
Not to be used in contact with objects
higher than 85C
Tests
All requirements and test methods
conform DIN VDE 0285-525-2-31,
DIN EN 50525-2-31, deviates
however the maximal permissible operating
temperature up to +105C for LiYW
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Application

Therm insulated wires are ideal for use in power current installation, switch cabinets, motors and transformers which are subject to direct contact with
high temperatures (e. g. varnishing machines and drying towers etc.). These are also suitable for inside wiring of electrical equipments such as lighting
and heating apparatus.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
LiYW 105C
Crosssection
mm
Part no.
0,14
Part no.
0,25
Part no.
0,5

Outer
mm

Cop.
weight
kg / km

Weight
approx.
kg / km

1,3

1,4

3,2

1,8

2,4

4,3

2,6

4,8

7,2

Cop.
weight
kg / km

Weight
approx.
kg / km

2,1 - 2,5

4,8

8,7

2,2 - 2,7

7,2

11,9

2,4 - 2,8

9,6

14,0

H05V2-K 90C
Crosssection
mm
Part no.
0,5
Part no.
0,75
Part no.
1

Outer
min. - max.
mm

BK

GN-YE

BU

BN

RD

WH

GY

VT

D-BU

29500
29509
29518
-

29501
29510
29519
-

29502
29511
29520
-

29503
29512
29521
-

29504
29513
29522
-

29505
29514
29523
-

29506
29515
29524
-

29507
29516
29525
-

29508
29517
29526
-

AWG-No.
BK

AWG-No.
GN-YE

AWG-No.
BU

AWG-No.
BN

AWG-No.
RD

AWG-No.
WH

AWG-No.
GY

AWG-No.
VT

AWG-No.
D-BU

29942
20
29951
18
29960
17

29943
20
29952
18
29961
17

29944
20
29953
18
29962
17

29945
20
29954
18
29963
17

29946
20
29955
18
29964
17

29947
20
29956
18
29965
17

29948
20
29957
18
29966
17

29949
20
29958
18
29967
17

29950
20
29959
18
29968
17

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

303

Single Conductors

H07V2-K

PVC single core, 90C, heat resistant

Technical data

Cable structure

Special PVC single core with increased


heat-resistance up to 90C acc. to
DIN VDE 0285-525-2-31/
DIN EN 50525-2-31
Temperature range
flexing +5C to +90C
max. Temperature at conductor
under permanent load: +90C
Nominal voltage U0/U 450/750 V
Test voltage 2000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
10-15x core
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Properties

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of heat-resistant PVC
compound type TI3 to
DIN VDE 0207-363-3/DIN EN 50363-3
Core identification see table below

Heat-resistant special PVC


compound of selected stabilizer
and plasticizer
Not to be used in contact with objects
higher than 85C
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Application

Therm insulated wires are ideal for use in power current installation, switch cabinets, motors and transformers which are subject to direct contact with
high temperatures (e. g. varnishing machines and drying towers etc.). These are also suitable for inside wiring of electrical equipments such as lighting
and heating apparatus. Suitable for fixed protected installation in, or on lighting or controlgear for voltages up to 1000 V a.c. or, up to 750 V d.c. to
earth.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Crosssection
mm
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6
Part no.
10
Part no.
16
Part no.
25
Part no.
35

Outer
min. - max.
mm

Cop.
weight
kg / km

Weight
approx.
kg / km

2,8 - 3,4

14,4

20,0

3,4 - 4,1

24,0

33,3

3,9 - 4,8

38,0

48,3

4,4 - 5,3

58,0

68,5

5,7 - 6,8

96,0

115,0

6,7 - 8,1

154,0

170,0

8,4 - 10,2

240,0

270,0

9,7 - 11,7

336,0

367,0

BK

GN-YE

BU

BN

RD

WH

GY

VT

D-BU

29970
29979
29988
29997
30006
30015
30024
30033
-

29971
29980
29989
29998
30007
30016
30025
30034
-

29972
29981
29990
29999
30008
30017
30026
30035
-

29973
29982
29991
30000
30009
30018
30027
30036
-

29974
29983
29992
30001
30010
30019
30028
30037
-

29975
29984
29993
30002
30011
30020
30029
30038
-

29976
29985
29994
30003
30012
30021
30030
30039
-

29977
29986
29995
30004
30013
30022
30031
30040
-

29978
29987
29996
30005
30014
30023
30032
30041
-

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

304

Single Conductors

HELUTHERM 145

Technical data

Halogen-free single cores with increased


heat resistance
Temperature range
flexing -35C to +120C
fixed installation -55C to +145C
Nominal voltage
up to 1 mm = U0/U 300/500 V
from 1,5 mm = U0/U 450/ 750 V
at fixed and protected installation
from 1,5 mm = U0/U 600/1000 V
Test voltage 3500 V
Minimum bending radius
flexing 12,5x core
fixed installation 4x core
Caloric load values
see Technical Informations
Approval
Germanischer Lloyd

flexible, cross-linked, halogen-free

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of polyolefin-copolymer
cross-linked and halogen-free
Core identification see table below
Tests
Flame test (unit flame test) acc. to
DIN VDE 0482-332-3-22, BS 4066 Teil 3,
DIN EN 60332-3-22, IEC 60332-3-22
(previously DIN VDE 0472
part 804 test method C)
Flame test (cable) acc. to
DIN VDE 0482-332-1-2, DIN EN 60332-1-2,
IEC 60332-1-2 (equivalent DIN VDE 0472
part 804 test method B)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Properties

Lower propagation of fire


Low development of smoke and fumes
Good abrasion and notch resistance
Good resistance to oils and weathering
Resistant to UV radiation and ozone
Resistant to soldering temperatures
Thermal class B
These single-core cables are resistant to
melting, even when in contact with a
soldering iron at temperatures of between
300C and 380C, because of the
cross-linking for the insulation material
Due to the high temperature profile the
cross-section of conductor can under certain
circumstances be reduced, hereby enabling
a saving in space requirement and weight
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Application

These temperature resistant single-core cables are used for the internal wiring of lighting fixtures, heaters, electrical machinery, switching systems
and distributors in equipment and plant and machinery, suitable for laying in tubes on and under plaster, in closed installation ducts, as well as for
traffic systems and outdoor applications. These cables are not approved for direct routing on racks, gutters or tanks. For a protected installation, these
cables may be used at a nominal voltage of up to 1000 V alternating current or a direct current up to 750 V when earthed. The maximum operating
d. c. voltage used in rail vehicles shall not exceed 900 V when earthed. These halogen-free single core cables are characterised by their amazingly
high long-time resistance to temperature and feature among the leading halogen-free, flame resistant products in the world. These single core cables
significantly contribute to safety and the environment.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Crosssec.
mm
Part no.
0,25
Part no.
0,34
Part no.
0,5
Part no.
0,75
Part no.
1
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6
Part no.
10

Outer Cop.
Weight BK
approx. weight approx.
mm
kg / km kg / km
50999
1,6
2,4
4,0
51167
1,7
3,2
5,0
51281
1,9
4,8
7,0
51295
2,2
7,2
11,0
51309
2,5
9,6
14,0
51323
2,9
14,4
20,0
51337
3,5
24,0
30,0
51351
4,3
38,0
47,0
51365
5,0
58,0
72,0
51379
6,3
96,0
120,0

GN-YE

BU

BN

RD

WH

GY

VT

YE

GN

D-BU

OG

BEIGE

2-col.

50998

51070

51071

51072

51073

51074

51075

51076

51078

51079

51077

51164

51165

51166

51168

51169

51170

51171

51172

51173

51174

51176

51177

51175

51178

51179

51280

51282

51283

51284

51285

51286

51287

51288

51290

51291

51289

51292

51293

51294

51296

51297

51298

51299

51300

51301

51302

51304

51305

51303

51306

51307

51308

51310

51311

51312

51313

51314

51315

51316

51318

51319

51317

51320

51321

51322

51324

51325

51326

51327

51328

51329

51330

51332

51333

51331

51334

51335

51336

51338

51339

51340

51341

51342

51343

51344

51346

51347

51345

51348

51349

51350

51352

51353

51354

51355

51356

51357

51358

51360

51361

51359

51362

51363

51364

51366

51367

51368

51369

51370

51371

51372

51374

51375

51373

51376

51377

51378

51380

51381

51382

51383

51384

51385

51386

51388

51389

51387

51390

51391

Continuation

305

Single Conductors

HELUTHERM 145
Crosssec.
mm
Part no.
16
Part no.
25
Part no.
35
Part no.
50
Part no.
70
Part no.
95
Part no.
120
Part no.
150
Part no.
185
Part no.
240

Outer Cop.
Weight BK
approx. weight approx.
mm
kg / km kg / km
51420
7,3
154,0
182,0
51434
9,6
240,0
272,0
51448
10,8
336,0
371,0
51462
12,6
480,0
530,0
51476
14,6
672,0
730,0
51490
16,5
912,0
964,0
51504
18,0
1152,0
1235,0
51518
20,0
1440,0
1523,0
51532
22,2
1776,0
1850,0
51546
24,5
2304,0
2432,0

GN-YE

flexible, cross-linked, halogen-free

BU

BN

RD

GY

VT

YE

GN

D-BU

OG

BEIGE

2-col.

51419

51421

51422

51423

51424

51425

51426

51427

51429

51430

51428

51431

51432

51433

51435

51436

51437

51438

51439

51440

51441

51443

51444

51442

51445

51446

51447

51449

51450

51451

51452

51453

51454

51455

51457

51458

51456

51459

51460

51461

51463

51464

51465

51466

51467

51468

51469

51471

51472

51470

51473

51474

51475

51477

51478

51479

51480

51481

51482

51483

51485

51486

51484

51487

51488

51489

51491

51492

51493

51494

51495

51496

51497

51499

51500

51498

51501

51502

51503

51505

51506

51507

51508

51509

51510

51511

51513

51514

51512

51515

51516

51517

51519

51520

51521

51522

51523

51524

51525

51527

51528

51526

51529

51530

51531

51533

51534

51535

51536

51537

51538

51539

51541

51542

51540

51543

51544

51545

51547

51548

51549

51550

51551

51552

51553

51555

51556

51554

51557

51558

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

306

WH

Single Conductors

SiF / SiFF

silicon single cores, halogen-free

Technical data

Spezial-silicon single core with higher


heat-resistance range adapted to
DIN VDE 0250 Teil 1 and part 502
Temperatue range
-60C to +180C
(up to +220C for short time)
Temperature limit at the conductor
in operation +180C
Nominal voltage U0/U 300/500 V
Test voltage 2000 V
Breakdown voltage min. 5000 V
Minimum bending radius
6x core
Radiation resistance
up to 20 x 106 cJ/kg (up to 20 Mrad)

Cable structure

Type SiF
Tinned copper-conductor,from 0,5 mm to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Conductor construction
0,25 mm = 14x0,15 mm
Core insulation of silicone
Type SiFF
Tinned Cu-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
(single wire 0,07 mm)
Core insulation of silicone

Properties

Resistant to
high molecular oils, fats from vegetables and
animals, alcohols, plasticizers and clophenes,
diluted acids, lyes and salt dissolution,
oxidation substances, tropical influences and
weather, lake water, oxygen
High flash points
For laying as a fixed installation only in open
or ventilated pipe systems as well as in
ducts. Otherwise the mechanical properties
of the silicon are reduced by the enclosed
air at temperatures exceeding 90C.
Tests
Corrosiveness of combustion gases
(Halogen-free) acc. to DIN VDE 0482
part 267, DIN EN 50267-2-2,
IEC 60754-2 (equivalent
DIN VDE 0472 part 813)
Behaviour in fire no flame propagation
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2,IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Please complete the part number for these


cables by adding the suffix for the colour
required as per the list:
00 = green, 01 = black, 02 = red,
03 = blue, 04 = brown, 05 = white,
06 = grey, 07 = violet, 08 = yellow,
09 = orange, 10 = transparent,
11 = pink, 12 = beige, 13 = 2-colour
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Special single cores for use in high, resp. low temperature areas. They are used mainly in the steel producing industries, in aviation industries as well
as in ship building, cement, glas and ceramic factories. As this single cores are halogen-free, especially suited for use in power stations.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
SiF

Part no.

232xx
233xx
234xx
235xx
236xx
237xx
238xx
239xx
246xx
247xx
248xx

Crosssection
mm
0,25
0,5
0,75
1
1,5
2,5
4
6
10
16
25

SiF (wire colour black)


Part no.
23953
23954
23955
23956
23957
23958
23959

Crosssection
mm
35
50
70
95
120
150
185

Outer
Cop.
approx. mm weight
kg / km
1,9
2,4
2,1
4,8
2,4
7,2
2,5
9,6
2,8
14,4
3,4
24,0
4,2
38,0
5,0
58,0
6,6
96,0
7,4
154,0
9,2
240,0

Weight
approx.
kg / km
5,5
8,6
11,8
13,5
18,5
30,0
47,3
71,1
119,4
187,7
289,6

AWG-No.

Outer
Cop.
approx. mm weight
kg / km
10,3
336,0
11,8
480,0
13,6
672,0
15,6
912,0
17,6
1152,0
19,6
1440,0
22,4
1776,0

Weight
approx.
kg / km
398,3
559,7
765,8
1031,5
1284,6
1563,4
1858,2

AWG-No.

24
20
18
17
16
14
12
10
8
6
4

SiFF

Part no.
451xx
452xx
453xx
454xx
455xx
456xx
457xx
458xx
459xx

Crosssection
mm
0,25
0,5
0,75
1
1,5
2,5
4
6
10

Outer
Cop.
approx. mm weight
kg / km
1,9
2,4
2,2
4,8
2,5
7,2
2,6
9,6
3,1
14,4
3,7
24,0
4,4
38,0
5,2
58,0
6,8
96,0

Weight
approx.
kg / km
6,0
10,0
13,0
15,0
19,0
32,0
50,0
73,0
125,0

AWG-No.
24
20
18
17
16
14
12
10
8

2
1
2/0
3/0
4/0
300 kcmil
350 kcmil

Dimensions and specifications may be changed without prior notice. (RK01)

307

Single Conductors

SiF/GL, SiD, SiD/GL

Technical data

Spezial-silicon single core with higher


heat-resistance range adapted to
DIN VDE 0250 Teil 1 and part 502
Temperatue range
-60C to +180C
(for short time +220C)
Temperature limit at the conductor
in operation +180C
Nominal voltage U0/U 300/500 V
Test voltage 2000 V
Breakdown voltage min. 5000 V
Minimum bending radius
15x core
(SID only for permanent installation)
Radiation resistance
up to 20 x 106 cJ/kg (up to 20 Mrad)

silicon single cores, halogen-free

Cable structure

Type SiF/GL
Tinned copper-conductor, from 0,5 mm to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Conductor construction:
0,25 mm = 14x0,15 mm
Core insulation of silicone
Glass-fibre braiding
Type SiD
Tinned copper-conductor, single-wire
Core insulation of silicone
Type SiD/GL
Tinned copper-conductor, single-wire
Core insulation of silicone
Glass-fibre braiding

Properties

Resistant to
high molecular oils, fats from vegetables
and animals, alcohols, plasticizers and
clophenes, diluted acids, lyes and salt
dissolution, oxidation substances, tropical
influences and weather, lake water, oxygen
High flash points
For laying as a fixed installation only in open
or ventilated pipe systems as well as in
ducts. Otherwise the mechanical properties
of the silicon are reduced by the enclosed
air at temperatures exceeding 90C.
Tests
Corrosiveness of combustion gases
(Halogen-free) acc. to DIN VDE 0482
part 267, DIN EN 50267-2-2,
IEC 60754-2 (equivalent
DIN VDE 0472 part 813)
Behaviour in fire no flame propagation
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2,IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Please complete the part number for these


cables by adding the suffix for the colour
required as per the list:
00 = green, 01 = black, 02 = red,
03 = blue, 04 = brown, 05 = white,
06 = grey, 07 = violet, 08 = yellow,
09 = orange, 10 = transparent,
11 = pink, 12 = beige, 13 = 2-colour
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Special single cores for use in high, resp. low temperature areas. They are used mainly in the steel producing industries, in aviation industries as well
as in ship building, cement, glas and ceramic factories. As this single cores are halogen-free, especially suited for use in power stations.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
SiF/GL
Part no.

47001
47002
47003
47004
47005
47006
47007
47008
47009
47010
47011
47012
47013

Crosssection
mm
0,25
0,5
0,75
1
1,5
2,5
4
6
10
16
25
35
50

Outer
Cop.
approx. mm weight
kg / km
2,4
2,4
2,5
4,8
2,8
7,2
2,9
9,6
3,2
14,4
3,8
24,0
4,6
38,0
5,4
58,0
7,6
96,0
8,4
154,0
10,2
240,0
11,3
336,0
13,4
480,0

Weight
approx.
kg / km
7,7
12,4
16,2
18,2
23,4
35,2
53,5
77,4
129,2
198,4
303,0
413,2
577,8

AWG-No.
24
20
18
17
16
14
12
10
8
6
4
2
1

SiD

Part no.
461xx
462xx
463xx
464xx
465xx
466xx
467xx
468xx
469xx

SiD/GL
Part no.
47014
47015
47016
47017
47018
47019
47020

Dimensions and specifications may be changed without prior notice. (RK01)

308

Crosssection
mm
0,2
0,28
0,5
0,75
1
1,5
2,5
4
6

Outer
Cop.
approx. mm weight
kg / km
1,7
1,9
1,8
2,7
2,0
4,8
2,1
7,2
2,3
9,6
2,5
14,4
3,2
24,0
3,9
38,0
4,4
58,0

Weight
approx.
kg / km
4,2
5,1
7,5
10,2
12,6
18,1
28,7
45,2
64,3

AWG-No.

Crosssection
mm
0,5
0,75
1
1,5
2,5
4
6

Outer
Cop.
approx. mm weight
kg / km
2,4
4,8
2,6
7,2
2,7
9,6
3,0
14,4
3,6
24,0
4,3
36,0
5,0
58,0

Weight
approx.
kg / km
10,0
15,0
19,0
28,0
40,0
55,0
80,0

AWG-No.

20
18
17
16
14
12
10

20
18
17
16
14
12
10

Single Conductors

FZ-LSi / FZ-LS / Neon Light Cables

Technical data

FZ-LSi, blue
Test voltage 20 kV
Breakdown voltage min. 30 kV
Ignition voltage (kV eff.)
0,5 mm = 6 kV
1,0 mm = 8 kV
1,5 mm = 10 kV
FZ-LS, red
Test voltage
for 5 mm = 15 kV
for 7 mm = 20 kV
Breakdown voltage
for 5 mm = min. 25 kV
for 7 mm = min. 35 kV
Neon-light-Cable, yellow
Nominal voltage
3,5 kV, 4,0 kV or 7,5 kV
Test voltage 10 kV
Specific volume resistivity
min. 1012 Ohm x cm
Minimum bending radius
7,5x cable
Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)

Cable structure

FZ-LSi, blue
Tinned copper-conductor
Conductor consturction see table below
Core insulation of silicone
compound type 2GI1 to
DIN VDE 0207 part 20
Glass-fibre braiding
Outer sheath of silicone
compound type 2GM1 to
DIN VDE 0207 part 21
Sheath colour blue
FZ-LS, red
Tinned copper-conductor, 19x0,25 mm
Core insulation of silicone
compound type 2GI1 to
DIN VDE 0207 part 20
Sheath colour redbrown
Neon-light-cable, yellow
in adapted to DIN VDE 0250 part 1+5
Tinned copper-conductor, 30x0,25 mm
Core insulation of silicone
compound type 2GI1 to
DIN VDE 0207 part 20
Sheath colour yellow

Properties

Neon-light-cable, yellow
Halogen-free
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Behaviour in fire no flame propagation
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2,IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
No formation of corrosive gases
Low smoke density
Very good weather resistance

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

FZ-LSi, blue
This ignition cable is suitable for use at high and extremely alternating ambient temperatures up to +180C. Applications include engine manufacturing,
valve manufacturing and heating technology. As protection against mechanical damages a glass fibre braiding and a silicone sheath covers the core
insulation.
FZ-LS, red
This ignition cable is suitable for use at high and extremely alternating ambient temperatures up to +180C. Applications include the lamp and lighting
industry and cooling and airconditioning technology.
Neon-light-cable, yellow
This cable is primarily suitable for use at high and extremely alternating ambient temperatures such as in the lamp and lighting industry. Protected
installation is required.
FZ-LSi ignition cable
Part no. Core
colour

23110
23106
23107

BU
BU
BU

Cross- Cond.
Outer Cop.
Weight
sec.
make-up
approx. weight approx.
mm (nom. val.) mm
kg / km kg / km
n x wire
0,5
7 x 0,3
5,0
4,8
36,0
1
19 x 0,25
7,5
9,5
65,0
1,5
28 x 0,26
8,5
14,4
88,0

AWG-No.

20
17
16

FZ-LS high-voltage ignition cable 15 and 20kV


Part no. Core
colour
23109
23108

Cross- Cond.
Outer Cop.
Weight
sec.
make-up
approx. weight approx.
mm (nom. val.) mm
kg / km kg / km
n x wire
red-brown
1
19 x 0,25
5,0
9,6
34,0
red-brown
1
19 x 0,25
7,0
9,6
60,0

AWG-No.

17
17

neon light cables (neon cable) 3,5kV, 4,0kV and 7,5kV


Part no. Core
colour
23147
23148
23149

YE
YE
YE

Cross- Cond.
Outer Cop.
Weight
sec.
make-up
approx. weight approx.
mm (nom. val.) mm
kg / km kg / km
n x wire
1,5
30 x 0,25
4,4
14,4
32,0
1,5
30 x 0,25
6,6
14,4
59,0
1,5
30 x 0,25
7,6
14,4
75,0

AWG-No.

16
16
16

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

309

Single Conductors

HELUFLON-FEP-6Y fluorinated polymeric materials, single core, 600 V

Technical data

Fluorinated polymeric insulation FEP


(Fluorethylenepropylene)
Temperature range
-100C to +205C
(up to +230C for short time)
Nominal voltage 600 V
Test voltage 2500 V
Insulation resistance
min. 2 GOhm x km
Minimum bending radius
flexing 10x core
fixed installation 4x core
Radiation resistance
up to 1x106 cJ/kg (up to 1 Mrad)
Conductor temperature range
bare copper +130C
tinned copper +180C
silver pl. copper +260C

Cable structure

Properties

Stranded copper wire, bare, tinned, silver


Make-up fine wire stranded to
DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation FEP-HELUFLON

Higher insulation resistance


Low dielectric loss
Not flammable
Min. 20 kV dielectric strength
Resistant to micro-cultures
Do not permit any fungus-formation
Absolute ozone resistant
Absolute weather resistant
Water absorption <0,01%
Minimal water vapour permeability
(approx. 0,18 mgr/cm in 24 hours)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Please complete the above part-no. for the


colour required using the following table:
1 = black, 2 = red, 3 = blue,
4 = brown, 5 = white, 6 = transparent,
7 = 2-colour, 8 = other colours
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

HELUFLON single cores are predominantly used for installing in control cabinets subjected to high thermal effects as well as in brickworks, heaters,
kitchen fitments and measuring appliances as well as in the chemical industry. These single cores are non-flammable and resistant to acids, alkalis,
solvents, oil and petrol.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Copper wire, tinned
Part no.

2551x
2552x
2553x
2554x
2555x
2556x
2557x
2558x
2559x
2560x
2561x

No.cores x
cross-sec.
mm
1 x 0,14
1 x 0,25
1 x 0,5
1 x 0,75
1x1
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16

Copper wire, bare


Part no.
2490x
2491x
2492x
2493x
2494x
2495x

No.cores x
cross-sec.
mm
1 x 0,14
1 x 0,25
1 x 0,5
1 x 0,75
1x1
1 x 1,5

Outer
approx. mm
1,0
1,1
1,4
1,5
1,8
2,2
2,6
3,2
3,9
5,1
6,7
Outer
approx. mm
1,0
1,1
1,4
1,5
1,8
2,2

Cop.
weight
kg / km
1,4
2,4
4,8
7,2
9,6
14,4
24,0
38,0
58,0
96,0
154,0

Weight
approx.
kg / km
2,6
4,1
8,0
9,7
12,7
17,9
26,4
43,1
65,9
115,0
175,0

AWG-No.

Cop.
weight
kg / km
1,35
2,4
4,8
7,2
9,6
14,4

Weight
approx.
kg / km
2,6
4,1
8,0
9,7
12,7
17,9

AWG-No.

26
24
20
18
17
16
14
12
10
8
6

Dimensions and specifications may be changed without prior notice. (RK01)

310

26
24
20
18
17
16

Copper wire, bare


Part no.
2496x
2497x
2498x
2499x
2037x

No.cores x
cross-sec.
mm
1 x 2,5
1x4
1x6
1 x 10
1 x 16

Outer
approx. mm
2,6
3,2
3,9
5,1
6,7

copper wires, silvered


Part no.
2026x
2027x
2028x
2029x
2030x
2031x
2032x
2033x
2034x
2035x
2036x

No.cores x
cross-sec.
mm
1 x 0,14
1 x 0,25
1 x 0,5
1 x 0,75
1x1
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16

Cop.
weight
kg / km
24,0
38,0
58,0
96,0
154,0

Outer
Cop.
approx. mm weight
kg / km
1,0
1,35
1,1
2,4
1,4
4,8
1,5
7,2
1,8
9,6
2,2
14,4
2,6
24,0
3,2
38,0
3,9
58,0
5,1
96,0
6,7
154,0

Weight
approx.
kg / km
26,4
43,1
65,9
115,0
175,0

AG
weight
kg / km
0,09
0,13
0,17
0,20
0,26
0,35
0,70
1,20
1,70
2,80
4,80

Weight
approx.
kg / km
2,6
4,1
8,0
9,7
12,7
17,9
26,4
43,1
65,9
115,0
175,0

AWG-No.
14
12
10
8
6
AWG-No.
26
24
20
18
17
16
14
12
10
8
6

Single Conductors

HELUFLON-PTFE-5Y fluorinated polymeric materials, single core,

600 V or 1000 V

Technical data

Fluorinated polymeric insulation PTFE


(Polytetrafluorethylene)
Design to DIN VDE 0881 an IEC 60673
Temperature range
-190C to +260C
(up to +300C for short time)
Nominal voltage
type E = 600 V
type EE = 1000 V
Test voltage
type E = 3,4 kV
type EE = 5 kV
Insulation resistance
min. 1 GOhm x km
Minimum bending radius
10x core
Radiation resistance
up to 1x105 cJ/kg (up to 0,1 Mrad)
Conductor temperature range
bare copper +130C
tinned copper +180C
silver pl. copper +200C
nickel pl. copper +260C

Cable structure

Properties

Stranded copper wire, silver


Core insulation PTFE-HELUFLON to
DIN VDE 207 part 6
PTFE as per MIL-W 16878

Higher insulation resistance


Low dielectric loss
Not flammable
Resistant to micro-cultures
Do not permit any fungus-formation
Absolute ozone resistant
Absolute weather resistant
Water absorption <0,01%
Minimal water vapour permeability
(approx. 0,18 mgr/cm in 24 hours)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Please complete the above part-no. for the


colour required using the following table:
1 = black, 2 = red, 3 = blue,
4 = brown, 5 = white, 6 = transparent,
7 = 2-colour, 8 = other colour
Conductor bare, tinned or nickel plated on
request

Application

HELUFLON single cores are predominantly used for installing in control cabinets subjected to high thermal effects as well as in brickworks, heaters,
kitchen fitments and measuring appliances as well as in the chemical industry. These single cores are non-flammable and resistant to acids, alkalis,
solvents, oil and petrol.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
600 V

Part no. AWG-No. No.


cond.

2511x
2512x
2513x
2514x
2515x
2516x
2517x
2518x
2519x
2520x
2521x
2522x
2523x
2524x
2525x

32
30
28
26
26
24
24
22
22
20
20
18
18
16
14

7
7
7
7
19
7
19
7
19
7
19
7
19
19
19

Crosssection
mm
0,03
0,06
0,09
0,14
0,14
0,21
0,24
0,35
0,38
0,57
0,57
0,90
0,95
1,23
1,94

Outer
approx.
mm
0,70
0,81
0,89
0,99
0,99
1,12
1,12
1,27
1,27
1,47
1,47
1,74
1,74
2,04
2,40

Cop.
weight
kg / km
0,4
0,6
0,9
1,4
1,4
2,3
2,3
3,5
3,5
5,6
6,1
9,6
9,6
13,5
18,0

AG
Weight
weight approx.
kg / km kg / km
0,03
0,4
0,04
0,59
0,06
0,93
0,07
1,47
0,09
1,58
0,07
2,31
0,13
2,52
0,10
3,68
0,17
3,99
0,12
6,0
0,18
6,4
0,22
9,45
0,27
10,2
0,29
12,9
0,38
20,3

1000 V

Part no. AWG-No. No.


cond.
2531x
2532x
2533x
2534x
2535x
2536x
2537x
2538x
2539x
2540x
2541x
2542x
2543x
2544x
2545x

32
30
28
26
26
24
24
22
22
20
20
18
18
16
14

7
7
7
7
19
7
19
7
19
7
19
7
19
19
19

Crosssection
mm
0,03
0,06
0,09
0,14
0,14
0,21
0,24
0,35
0,38
0,57
0,57
0,90
0,95
1,23
1,94

Outer
approx.
mm
1,00
1,07
1,14
1,24
1,24
1,37
1,37
1,52
1,50
1,72
1,72
2,00
2,00
2,26
2,76

Cop.
weight
kg / km
0,4
0,6
0,9
1,4
1,4
2,3
2,3
3,5
3,5
5,6
6,1
9,6
9,6
13,5
18,0

AG
Weight
weight approx.
kg / km kg / km
0,03
0,42
0,04
0,65
0,06
1,0
0,07
1,56
0,09
1,68
0,07
2,4
0,13
2,65
0,10
3,85
0,17
4,2
0,12
6,3
0,18
6,9
0,22
10,65
0,27
13,65
0,29
21,38
0,38
33,95

Dimensions and specifications may be changed without prior notice. (RK01)

311

Single Conductors

HELUTHERM 400 Insulation class C, halogen-free

Technical data

Cable structure

Special core insulation mono or multi


coloured
Temperature range
-60C to +400C
operating temperature
(up to +450C for short time)
Nominal voltage 500 V
Test voltage 2000 V
Minimum bending radius
15x outer
Radiation resistance
up to 1x1010 cJ/kg (up to 1x104 Mrad)

Properties

Stranded nickel conductor


Overlapping with special heat-resistant
impregnation
Colour identification through helix
(colour see table)

These cables have very good electronic,


chemical and radiation resistant properties

Note

Also available with additional Kapton film


at extra cost.

Application

The wide temperature range offered by this cable type makes it especially suited for use in the aviation and aerospace industries, for atomic power
stations and in the steel making and chemical industries. For the critical applications, for example mechanical stress, we advise for consultation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Crosssec.
mm
Part no.
0,5
Part no.
0,75
Part no.
1
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6
Part no.
10
Part no.
16
Part no.
25
Part no.
35
Part no.
50
Part no.
70
Part no.
95
Part no.
120
Part no.
150
Part no.
185
Part no.
240

Conductor
Outer
construction approx.
mm

Nickel
weight
kg / km

16 x 0,2

2,2

4,8

24 x 0,2

2,4

7,2

32 x 0,2

2,7

9,6

30 x 0,25

2,8

14,4

50 x 0,25

3,4

24,0

56 x 0,3

4,5

38,0

84 x 0,3

4,9

58,0

141 x 0,3

5,8

96,0

226 x 0,3

7,4

154,0

196 x 0,4

9,6

240,0

276 x 0,4

11,5

336,0

396 x 0,4

12,7

480,0

360 x 0,5

16,0

672,0

485 x 0,5

18,0

912,0

608 x 0,5

19,0

1152,0

756 x 0,5

22,0

1440,0

944 x 0,5

24,0

1776,0

1222 x 0,5

27,0

2304,0

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

PK

OG

BEIGE

TRANS

2-col.

50901
50915
50929
50943
50957
50971
50985
50890
51564
51578
51592
51606
51620
51634
51648
51662
51676
51690
-

50900
50914
50928
50942
50956
50970
50984
50209
51563
51577
51591
51605
51619
51633
51647
51661
51675
51689
-

50902
50916
50930
50944
50958
50972
50986
50891
51565
51579
51593
51607
51621
51635
51649
51663
51677
51691
-

50903
50917
50931
50945
50959
50973
50987
50892
51566
51580
51594
51608
51622
51636
51650
51664
51678
51692
-

50904
50918
50932
50946
50960
50974
50988
50893
51567
51581
51595
51609
51623
51637
51651
51665
51679
51693
-

50905
50919
50933
50947
50961
50975
50989
50894
51568
51582
51596
51610
51624
51638
51652
51666
51680
51694
-

50906
50920
50934
50948
50962
50976
50990
50895
51569
51583
51597
51611
51625
51639
51653
51667
51681
51695
-

50907
50921
50935
50949
50963
50977
50991
50896
51570
51584
51598
51612
51626
51640
51654
51668
51682
51696
-

50908
50922
50936
50950
50964
50978
50992
50897
51571
51585
51599
51613
51627
51641
51655
51669
51683
51697
-

50911
50925
50939
50953
50967
50981
50995
51560
51574
51588
51602
51616
51630
51644
51658
51672
51686
51700
-

50909
50923
50937
50951
50965
50979
50993
50898
51572
51586
51600
51614
51628
51642
51656
51670
51684
51698
-

50912
50926
50940
50954
50968
50982
50996
51561
51575
51589
51603
51617
51631
51645
51659
51673
51687
51701
-

50910
50924
50938
50952
50966
50980
50994
51559
51573
51587
51601
51615
51629
51643
51657
51671
51685
51699
-

50913
50927
50941
50955
50969
50983
50997
51562
51576
51590
51604
51618
51632
51646
51660
51674
51688
51702
-

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

312

Single Conductors

HELUTHERM 600 / 600-ES halogen-free / high-grade steel braiding

Technical data

Cable structure

Special core insulation for high


temperatures
Temperature range
-60C to +600C
Permissible temperature
+400C to +600C
(up to +700C for short time)
Nominal voltage 500 V
Test voltage 2500 V
Minimum bending radius
15x outer

HELUTHERM 600
Stranded nickel conductor
Double-insulated glass-fibre braiding,
impregnated with silicone
Braiding of special mineral fibres and
additional impregnation with silicone
HELUTHERM 600-ES
As per above
Additional braided high-grade steel,
coverage approx. 80%

Properties

Asbestos and cadmium-free

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

HELUTHERM 600
Cables are used in applications where extremely high connecting and ambient temperatures occur, e. g. in iron and steel works, rolling mills, foundries,
glass and ceramic plants, in power construction as well as for wiring resistances in electrical heating equipment, furnaces and in thermoplastic forming.
Good characteristics in the presence of moisture and chemical effects.
HELUTHERM 600-ES
The robust braiding of high-grade steel protects the cable from aggressive atmospheres and mechanical stresses. The high-grade braiding also gives
this cable an attractive appearance. The braided screen can also be used for earthing purposes.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
HELUTHERM 600

Part no.

51703
51704
51705
51706
51707
51708
51709
51710
51711
51712
51713
51714
51715

No.cores x
cross-sec.
mm
1 x 0,25
1 x 0,5
1 x 0,75
1x1
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50

HELUTHERM 600-ES
Part no.

50475
50476
50477
50478
50479
50480
50481
50482
50483
50484
50485
50486

No.cores x
cross-sec.
mm

1 x 0,5
1 x 0,75
1x1
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50

Conductor
construction
4 x 0,3
7 x 0,3
11 x 0,3
14 x 0,3
21 x 0,3
35 x 0,3
56 x 0,3
84 x 0,3
140 x 0,3
228 x 0,3
354 x 0,3
495 x 0,3
707 x 0,3
Conductor
construction
7 x 0,3
11 x 0,3
14 x 0,3
21 x 0,3
35 x 0,3
56 x 0,3
84 x 0,3
140 x 0,3
228 x 0,3
354 x 0,3
495 x 0,3
707 x 0,3

Outer
approx. mm
2,0
2,3
2,6
2,8
3,2
3,7
4,5
6,0
8,0
9,1
10,8
13,0
13,5
Outer
approx. mm
3,2
3,5
3,7
4,1
4,6
5,4
6,9
8,9
10,0
11,7
15,1
15,6

Conductor
resistance
at 20C
Ohm / km
346
175
115
88
59
35
22
14,6
8,8
5,5
3,5
2,5
1,5

Max. permiss.
current carrying
capacity
at +400C (A)
1,5
2,5
4,5
5,5
7
10
13,5
16
21
28
36
58
70

Nickel
weight
kg / km

Conductor
resistance
at 20C
Ohm / km
175
115
88
59
35
22
14,6
8,8
5,5
3,5
2,5
1,5

Max. permiss.
current carrying
capacity
at +400C (A)
2,5
4,5
5,5
7
10
13,5
16
21
28
36
58
70

Nickel
weight
kg / km

2,4
4,8
7,2
9,6
14,4
24,0
38,0
58,0
96,0
154,0
240,0
336,0
480,0

4,8
7,2
9,6
14,4
24,0
38,0
58,0
96,0
154,0
240,0
336,0
480,0

Weight
AWG-No.
approx. kg / km
9,5
11,5
15,0
17,8
24,0
36,0
54,5
77,0
150,0
225,0
340,0
440,0
600,0

24
20
18
17
16
14
12
10
8
6
4
2
1

Weight
AWG-No.
approx. kg / km
21,0
29,0
38,0
44,0
56,0
78,0
112,0
198,0
281,0
410,0
536,0
697,0

20
18
17
16
14
12
10
8
6
4
2
1

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

313

Single Conductors

HELUTHERM 800 / 800-ES halogen-free / high-grade steel braiding

Technical data

Cable structure

Special core insulation for high


temperatures
Temperature range
-120C to +750C
Permissible temperature
+600C to +800C
(up to +1200C for short time)
Nominal voltage 500 V
Test voltage 2000 V
Minimum bending radius
15x outer

HELUTHERM 800
Stranded nickel conductor
Double-insulated glass-fibre braiding,
impregnated with silicone
Braiding of special mineral fibres and
additional impregnation with silicone
HELUTHERM 800-ES
As per above
Additional braided high-grade steel,
coverage approx. 80%

Properties

Asbestos and cadmium-free

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

HELUTHERM 800
Cables are used in applications where extremely high connecting and ambient temperatures occur, e. g. in iron and steel works, rolling mills, foundries,
glass and ceramic plants, in power construction as well as for wiring resistances in electrical heating equipment, furnaces and in thermoplastic forming.
Good characteristics in the presence of moisture and chemical effects.
HELUTHERM 800-ES
The robust braiding of high-grade steel protects the cable from aggressive atmospheres and mechanical stresses. The high-grade braiding also gives
this cable an attractive appearance. The braided screen can also be used for earthing purposes.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
HELUTHERM 800
Part no.

51716
51717
51718
51719
51720
51721
51722
51723
51724
51725
51726
51727
51728

No.cores x
cross-sec.
mm
1 x 0,25
1 x 0,5
1 x 0,75
1x1
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50

HELUTHERM 800-ES
Part no.

50488
50489
50490
50491
50492
50493
50494
50495
50496
50497
50498
50499

No.cores x
cross-sec.
mm

1 x 0,5
1 x 0,75
1x1
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50

Conductor
construction
4 x 0,3
7 x 0,3
11 x 0,3
14 x 0,3
21 x 0,3
35 x 0,3
56 x 0,3
84 x 0,3
140 x 0,3
228 x 0,3
354 x 0,3
495 x 0,3
707 x 0,3
Conductor
construction
7 x 0,3
11 x 0,3
14 x 0,3
21 x 0,3
35 x 0,3
56 x 0,3
84 x 0,3
140 x 0,3
228 x 0,3
354 x 0,3
495 x 0,3
707 x 0,3

Outer
approx. mm
2,2
2,3
2,9
3,2
3,2
3,7
4,5
5,9
8,0
9,0
10,6
13,4
14,0
Outer
approx. mm
3,5
3,8
4,1
4,5
4,9
5,8
7,3
9,4
10,5
12,2
15,5
16,1

Conductor
resistance
at 20C
Ohm / km
346
175
115
88
59
35
22
14,6
8,8
5,5
3,5
2,5
1,5

Max. permiss.
current carrying
capacity
at +700C (A)
1
2
3
4
5
7
9
12
14
20
24
40
48

Nickel
weight
kg / km

Conductor
resistance
at 20C
Ohm / km
175
115
88
59
35
22
14,6
8,8
5,5
3,5
2,5
1,5

Max. permiss.
current carrying
capacity
at +700C (A)
2
3
4
5
7
9
12
14
20
24
40
48

Nickel
weight
kg / km

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

314

2,4
4,8
7,2
9,6
14,4
24,0
38,0
58,0
96,0
154,0
240,0
336,0
480,0

4,8
7,2
9,6
14,4
24,0
38,0
58,0
96,0
154,0
240,0
336,0
480,0

Weight
AWG-No.
approx. kg / km
10,2
12,0
16,0
19,0
26,5
38,8
57,0
81,0
156,0
240,0
370,0
490,0
645,0

24
20
18
17
16
14
12
10
8
6
4
2
1

Weight
AWG-No.
approx. kg / km
23,0
31,0
40,0
47,0
59,0
82,0
118,0
209,0
298,0
452,0
592,0
650,0

20
18
17
16
14
12
10
8
6
4
2
1

Single Conductors

HELUTHERM 1200 / 1200-ES halogen-free / high-grade steel braiding

Technical data

Cable structure

Special core insulation for high


temperatures
Temperature range
-170C to +1000C
Permissible temperature
+800C to +1100C
(up to +1400C for short time)
Nominal voltage 500 V
Test voltage 2000 V
Minimum bending radius
15x outer

HELUTHERM 1200
Stranded nickel conductor
Double-insulated glass-fibre braiding,
impregnated with silicone
Braiding of special mineral fibres and
additional impregnation with silicone
HELUTHERM 1200-ES
As per above
Additional braided high-grade steel,
coverage approx. 80%

Properties

Asbestos and cadmium-free

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

HELUTHERM 1200
Cables are used in applications, where extremely high connecting and ambient temperatures occur, e. g. in iron and steel works, rolling mills, foundries,
glass and ceramic plants, in furnace and power plant construction as well for wiring resistances in electrical heating equipment, furnaces and in
thermoplastic forming. Good characteristics in the presence of moisture and chemical effects.
HELUTHERM 1200-ES
The robust braiding of high-grade steel protects the cable from aggressive atmospheres and mechanical stresses. The high-grade braiding also gives
this cable an attractive appearance. The braided screen can also be used for earthing purposes.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
HELUTHERM 1200

Part no.

51729
51730
51731
51732
51733
51734
51735
51736
51737
51738
51739
51740

No.cores x
cross-sec.
mm
1 x 0,5
1 x 0,75
1x1
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50

HELUTHERM 1200-ES
Part no.

50635
50636
50637
50638
50639
50640
50641
50642
50643
50644
50645
50646

No.cores x
cross-sec.
mm

1 x 0,5
1 x 0,75
1x1
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50

Conductor
construction
7 x 0,3
11 x 0,3
14 x 0,3
21 x 0,3
35 x 0,3
56 x 0,3
84 x 0,3
140 x 0,3
228 x 0,3
354 x 0,3
495 x 0,3
707 x 0,3
Conductor
construction
7 x 0,3
11 x 0,3
14 x 0,3
21 x 0,3
35 x 0,3
56 x 0,3
84 x 0,3
140 x 0,3
228 x 0,3
354 x 0,3
495 x 0,3
707 x 0,3

Outer
approx. mm
2,3
2,6
2,8
3,2
3,7
4,5
5,9
8,0
9,0
10,6
13,6
14,5
Outer
approx. mm
3,6
3,8
4,2
4,7
5,0
6,0
7,5
9,7
10,9
12,9
15,7
16,7

Conductor
resistance
at 20C
Ohm / km
175
115
88
59
35
22
14,6
8,8
5,5
3,5
2,5
1,5

Max. permiss.
current carrying
capacity
at +700C (A)
2
3
4
5
7
9
12
14
20
24
40
48

Nickel
weight
kg / km

Conductor
resistance
at 20C
Ohm / km
175
115
88
59
35
22
14,6
8,8
5,5
3,5
2,5
1,5

Max. permiss.
current carrying
capacity
at +700C (A)
2
3
4
5
7
9
12
14
20
24
40
48

Nickel
weight
kg / km

4,8
7,2
9,6
14,4
24,0
38,0
58,0
96,0
154,0
240,0
336,0
480,0

4,8
7,2
9,6
14,4
24,0
38,0
58,0
96,0
154,0
240,0
336,0
480,0

Weight
AWG-No.
approx. kg / km
12,3
16,1
19,8
27,5
39,8
58,0
83,0
160,0
244,0
376,0
495,0
654,0

20
18
17
16
14
12
10
8
6
4
2
1

Weight
AWG-No.
approx. kg / km
26,0
34,0
42,0
53,0
64,0
87,0
120,0
218,0
314,0
453,0
593,0
760,0

20
18
17
16
14
12
10
8
6
4
2
1

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

315

Single Conductors

Earth Conductors ESUY and ESY

Technical data

Cable structure

ESUY (H00 V-D)


Earthing cable of braid wires over
core strands in adapted to
DIN VDE 0283 part 3 and EN 61138
ESY
Earthing cable in adapted to
DIN VDE 0283 part 3 and EN 61138
ESUY (H00 V-D) and ESY
Conductor resistance at 20C
according DIN VDE 0283 part 3
Temperature range
-5C to +70C
Test voltage 2000 V
Spark test (during winding)
16 mm to 35 mm = 5000 V
50 mm to 70 mm = 6000 V
95 mm to 240 mm = 8000 V
Insulation resistance
min. 20 MOhm x km
Minimal bending radius
12x outer

ESUY (H00V-D)
Bare copper-conductor, extra fine-wire,
high flexible
Braiding of bare copper wires over the
stranded copper conductor
Outer sheath of PVC
compound type TM2 according
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour transparent (glass clear)
ESY
Bare Cu-conductor, fine-wire
Copper conductors of stranded wires
Outer sheath of PVC
compound type TM2 according
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour transparent (glass clear)

Properties

For these cable types no nominal voltages


are mentioned, as these are: only used for
earthing performances
For further requirements see European
Norm EN 61230 and DIN VDE 0683 part 100:
"Live working - Portable equipment for
earthing and earthing"

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

ESUY (H00V-D)
These high flexible earth conductors are used for earthing of portable equipment and short-circuiting. These cables specially perform a protective
function in repair live working of high voltage power supply company as EVU, in railway systems, failing current equipment, alternating current systems
and in networks of transmission and distribution. Because of that these are designated as safety cables.
ESY
These earthing cables offer special characteristics with low weights, high flexibility to a wide temperature range and the behavior in high temperature.
The protective sheath over conductor assures the essential function for protection against the mechanical and chemical stresses.
ESUY (H00V-D), high flexible
Part no.
28930
28931
28932
28933
28934
28935
28936
28937
28938
28939

ESY, flexible
Part no.
28940
28941
28942
28943
28944
28945
28946
28947

Crosssection
mm
16
25
35
50
70
95
120
150
185
240

Cond. make-up
n x wire

Crosssection
mm
16
25
35
50
70
95
120
150

Cond. make-up
n x wire

4200 x 0,07
3192 x 0,1
4480 x 0,1
6383 x 0,1
8918 x 0,1
12100 x 0,1
15300 x 0,1
19152 x 0,1
23580 x 0,1
30600 x 0,1

525 x 0,2
798 x 0,2
1120 x 0,2
1617 x 0,2
2254 x 0,2
3087 x 0,2
3822 x 0,2
4802 x 0,2

Dimensions and specifications may be changed without prior notice. (RK01)

316

Outer
approx. mm
8,3
9,5
11,2
13,2
15,6
17,4
19,8
23,4
26,6
30,2
Outer
approx. mm
8,4
9,8
11,4
13,8
16,4
18,2
20,1
23,0

Cop.
weight
kg / km
194,0
280,0
415,0
585,0
820,0
1090,0
1360,0
1650,0
2150,0
2750,0

Weight
approx. kg / km

Cop.
weight
kg / km
155,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0

Weight
approx. kg / km

230,0
335,0
475,0
670,0
905,0
1220,0
1505,0
1940,0
2390,0
3090,0

185,0
270,0
390,0
575,0
810,0
1080,0
1320,0
1680,0

AWG-No.
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
AWG-No.
6
4
2
1
2/0
3/0
4/0
300 kcmil

Single Conductors

GALVANICABLE high-current cable, high flexible and halogen-free

Technical data

Cable structure

Temperature range
flexing -40C to +80C
fixed installation -50C to +80C
Nominal voltage
U0/U 0,6/1 kV
Test voltage
3500 V
Insulation resistance
min. 20 MOhm/km
Minimum bending radius
15x cable

Bare copper, ultra-fine wire conductors


acc. to DIN VDE 0295 cl.6 and IEC 60228
cl.6
Extremely thick PUR wearing sheath
Natural colour, smooth, glossy

Properties

PUR wearing sheath: extremely abrasion


resistant, halogen-free, resistant to UV, oil,
hydrolysis and microbial attack
Chemical resistance:
PUR demonstrates significantly better
chemical resistance when compared with
other materials, e.g. rubber or PVC
The extremely thick polyurethane sheath
stands for a longer life

Application

This cable is employed as a highly-flexible high-current cathode cable for electroplating drum systems and as a wearing cable in the chemical industry.
Special feature: Despite the extremely thick wearing sheath, the highly flexible conductor enables good contact when installing the pear push. Good
flexibility is likewise ensured when the pear push comes into contact with the parts to be electroplated.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
700768
75497
75498
75499

No.cores x
cross-sec.
mm
1 x 35
1 x 50
1 x 70
1 x 95

Outer
approx. mm
17,2
19,0
21,5
24,0

Cop.
weight
kg / km
336,0
480,0
672,0
912,0

Weight
approx.
kg / km
548,0
686,0
950,0
1386,0

AWG-No.
2
1
2/0
3/0

Part no.
74749
700769
700770
700771

No.cores x
cross-sec.
mm
1 x 120
1 x 150
1 x 185
1 x 240

Outer
approx. mm
27,0
28,0
30,5
36,0

Cop.
weight
kg / km
1152,0
1440,0
1776,0
2304,0

Weight
approx.
kg / km
1520,0
2002,0
2610,0
3820,0

AWG-No.
4/0
300 kcmil
350 kcmil
500 kcmil

Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

317

Single Conductors

H01N2-D / H01N2-E 100 V, VDE approved, welding cable

Technical data

Harmonized welding cable with


rubber sheath, according to
DIN VDE 0285-525-2-81 /
DIN EN 50525-2-81
Temperature range
flexing -25C to +80C
fixed installation -40C to +80C
Admissible working temperature
at conductor +85C
Nominal voltage U0/U 100/100 V
Test voltage 1000 V
Minimum bending radius
H01N2-D 12x outer
H01N2-E 10x outer

Cable structure

Properties

Bare Cu- conductor, extra fine-wire


to DIN VDE 0295, BS 6360, IEC 60228
Separator over conductor
Neoprene outer sheath, chlorinated
rubber compound EM5
Sheath colour black
Without green-yellow marking

Test according to DIN VDE 0482-332-1-2,


DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Oil resistant to
DIN VDE 0473-811-404/ DIN EN
60811-404
The cable also maintains its high flexibilty
under the effect of ozone, light, oxygen,
inert gas, oil or petrol

Note

No. wires = Gauiding value;


the number of individual wires
are without obligation.
Tinned conductor on request
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

For use between the welding generator and the hand-electrode and the workpiece. For use in the automobile industry, in shipbuilding, in transport
and conveyor systems, tool making machinery, welding robots etc. These cables retain their high flexibility even under influence of ozone, light,
oxygen, protective gases, oil and petrol. The robust construction makes these cables resistant to both to cold and the heat as well as to flames. They
are suitable for use in open spaces and in dry and damp conditions.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
H01N2-D: Cables with standard flexibility
Part no.
31001
31002
31003
31004
31005
31006
31007
31008
31030
31031
31009

No.cores x
cross-sec.
mm
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240

No.wires x
single wire
mm
320 x 0,2
512 x 0,2
800 x 0,2
1120 x 0,2
1600 x 0,2
2240 x 0,2
3024 x 0,2
614 x 0,5
765 x 0,5
944 x 0,5
1225 x 0,5

H01N2-E: Cables with extreme high flexibility


Part no.
31032
31033
31034
31035
31036
31037
31038
31039
31019
31020

No.cores x
cross-sec.
mm
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185

No.wires x
single wire
mm
566 x 0,15
903 x 0,15
1407 x 0,15
1974 x 0,15
2830 x 0,15
3952 x 0,15
5370 x 0,15
3819 x 0,2
4788 x 0,2
5852 x 0,2

Sheat
Nominal value
mm
2,0
2,0
2,0
2,0
2,2
2,4
2,6
2,8
3,0
3,2
3,4

Outer
min. - max.
mm
7,7 - 9,7
8,8 - 11,0
10,1 - 12,7
11,4 - 14,2
13,2 - 16,5
15,3 - 19,2
17,1 - 21,4
19,2 - 24,0
21,2 - 26,4
23,1 - 28,9
25,0 - 29,5

Cop.
weight
kg / km

Sheat
Nominal value
mm
1,2
1,2
1,2
1,2
1,5
1,5
1,8
1,8
1,8
1,8

Outer
min. - max.
mm
6,2 - 7,8
7,3 - 9,1
8,6 - 10,8
9,8 - 12,3
11,9 - 14,8
13,6 - 17,0
15,6 - 19,5
17,2 - 21,6
18,8 - 23,5
20,4 - 25,5

Cop.
weight
kg / km

Dimensions and specifications may be changed without prior notice. (RK01)

318

Weight
approx. kg / km
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0

135,0
205,0
302,0
420,0
586,0
798,0
1015,0
1310,0
1620,0
1916,0
2540,0
Weight
approx. kg / km

96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0

119,0
181,0
270,0
363,0
528,0
716,0
1012,0
1190,0
1305,0
1511,0

AWG-No.
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
AWG-No.
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil

Single Conductors

NSGAFU 3kV Special Rubber-Insulated Cable, VDE approved, short-circuit

up to 1000 V

Technical data

Special rubber-insulated single core cables


to DIN VDE 0250 part 602
Temperature range
flexing -25C to +80C
fixed installation -40C to +80C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 1,8/3 kV
Max. permissible operating voltage
in three and one-phase alternating
current operation U0/U 2,1/3,6 kV, for
direct current operation U0/U 2,7/5,4 kV
Test voltage 6 kV
Minimum bending radius
flexing 10x outer
fixed installation 6x outer

Cable structure

Tinned copper, fine wire conductors, bunch


stranded to DIN VDE 0295 cl.5 and
IEC 60228 cl.5
EPR-insulation, compound type 3GI3 to
DIN VDE 0207 part 20
Outer casing: Polychloroprene 5GM3
acc. to DIN VDE 0207 part 21
Colour black

Properties

Oil resistant
Test to DIN VDE 0473-811-404/
DIN EN 60811-404
Behaviour in fire
to DIN VDE 0482-332-1-2
DIN EN 60332-2-1, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Considered as being short-circuit safe and
inherently earth-fault-proof are those
operating materials and conducting
assemblies where because of suitable
measures and/or means applied, neither a
short circuit nor a short to ground is to be
expected under operating conditions which
are in accordance with those specified for
the intended application.

Note

Version in 6 kV available on request.


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Particularly suitable for protection against short circuits in laying and for inherently earth-fault-proof routing in rail vehicles and omnibuses. Also
suitable for laying in dry environments.
Part no.
38501
38502
38503
38504
38505
38506
38507
38508

No.cores x
cross-sec.
mm
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35

Outer
approx. mm
7,0
7,5
9,0
9,5
11,0
13,0
15,0
16,5

Cop.
weight
kg / km
14,4
24,0
38,0
58,0
96,0
154,0
240,0
336,0

Weight
approx.
kg / km
62,0
76,0
95,0
140,0
190,0
270,0
410,0
490,0

AWG-No.
16
14
12
10
8
6
4
2

Part no.
38509
38510
38511
38513
38514
38512
38515
38516

No.cores x
cross-sec.
mm
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300

Outer
approx. mm
18,0
20,5
24,0
26,0
28,0
31,0
34,5
38,0

Cop.
weight
kg / km
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0
2880,0

Weight
approx.
kg / km
650,0
900,0
1200,0
1450,0
1800,0
2200,0
2650,0
3250,0

AWG-No.
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

319

Single Conductors

NSHXAF 3kV halogen-free Special Rubber-Insulated Cable, VDE approved,


short-circuit up to 1000 V

Technical data

Special rubber core cable acc. to


E DIN VDE 0250 part 606
Temperature range
flexing -25C to +70C
fixed installation -40C to +90C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 1,8/3 kV
Highest permissible operating voltage
in three-phase and one-phase
a.c. systems U0/U 2,1/3,6 kV
in d.c. systems U0/U 2,7/5,4 kV
Test voltage 6 kV
Minimum bending radius
flexing 10x outer
fixed 6x outer

Cable structure

Tinned copper conductor, fine wire


to DIN VDE 0295 cl.5, BS 6360 cl.5
and/or IEC 60228 cl.5
EPR-insulation, 3GI3 acc. to DIN VDE 0207
part 20
Outer casing: halogen-free polymer
compound HM3 acc. to
DIN VDE 0207 part 24
Colour black

Properties

Tests
Corrosiveness of corrosive gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 607542
(equivalent DIN VDE 0472 part 813)
Smoke density
acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(equivalent DIN VDE 0472 part 816)
Oil resistant
acc. to DIN VDE 0473-811-404,
DIN EN 60811-404
Behaviour in fire
to DIN VDE 0482-332-1-2
DIN EN 60332-2-1, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

Particularly suitable for protection against short circuits in laying and for inherently earth-fault-proof routing in rail vehicles and omnibuses. Also
suitable for laying in dry environments. In switching units and distributors, they are considered to be short circuit and inherently earth proof to
1000 V. Note: Considered as being short-circuit safe and inherently earth-fault-proof are those operating materials and conducting assemblies where
because of suitable measures and/or means applied, neither a short circuit nor a short to ground is to be expected under operating conditions which
are in accordance with those specified for the intended application.
Part no.
38517
38518
38519
38520
38521
38522
38523
38524

No.cores x
cross-sec.
mm
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35

Outer
approx. mm
5,9
6,2
6,8
7,4
8,7
9,5
11,9
13,1

Cop.
weight
kg / km
14,4
24,0
38,0
58,0
96,0
154,0
240,0
336,0

Weight
approx.
kg / km
62,0
76,0
95,0
140,0
190,0
270,0
410,0
490,0

AWG-No.
16
14
12
10
8
6
4
2

Dimensions and specifications may be changed without prior notice. (RK01)

Suitable accessories can be found in Chapter X.


Core end sleeve - ADI
Core end sleeve - ADU

320

Part no.
38525
38526
38527
38528
38529
38530
38531
38532

No.cores x
cross-sec.
mm
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300

Outer
approx. mm
14,5
16,3
19,2
21,0
22,8
24,8
27,1
30,3

Cop.
weight
kg / km
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0
2880,0

Weight
approx.
kg / km
650,0
900,0
1200,0
1450,0
1800,0
2200,0
2650,0
3250,0

AWG-No.
1
4
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil

Single Conductors

TOPFLEX 300 high flexible PVC single core, 0,6/1kV for drag chain and free move

application

Technical data

Special PVC single-core cable with


oil-resistant insulation based on
DIN VDE 0285-525-2-31/DIN EN
50525-2-31
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage
U0/U 600/1000 V
A.C. test voltage, 50 Hz
3000 V
Insulation resistance
min. 20 MOhm/km
Minimum bending radius
for flexible installation
7,5 cable

Cable structure

Bare copper, extra fine wire conductor to


DIN VDE 0295 cl.6 and IEC 60228 cl.6
Oil-resistant special PVC insulation
Colour see table, or as desired
If this cable is to be double-insulated, then
its external diameter and weight must be
adapted.
Caution with existing cables.

Properties

PVC self-extinguishing and flame retardant


acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Chemical resistance see table Technical
Information

Application

Thanks to their outstanding alternating bending stress characteristics, these cables are ideally suited for use in drag chains, and also for use in handling
devices, robots, and nearly any area requiring flexible used and free motion. Due to its resistance to mineral oils these cables are well suited for use in
mechanical engineering, tool making, and systems engineering, and in steel mills and rolling mills in particularly critical areas. Suitable for installation
in dry, damp and wet environments. With the black sheath, can also be used outdoors.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TOPFLEX 300 black
Part no.

79623
79624
79625
79626
75431
75432
75433
70519
75434
73714
75435
75436
72872
75437

No.cores x
cross-sec.
mm
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240

TOPFLEX 300 red


Part no.
79631
79632
79633
79634
78106
78107
78108
70518
78109
78110
78111

No.cores x
cross-sec.
mm
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120

Outer
approx. mm
4,2
5,1
6,0
7,4
8,8
10,7
12,1
14,0
16,3
18,3
20,0
23,0
24,8
28,7
Outer
approx. mm
4,2
5,1
6,0
7,4
8,8
10,7
12,1
14,0
16,3
18,3
20,0

Cop.
weight
kg / km
24,0
38,4
57,6
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0

Weight
approx.
kg / km
42,0
58,0
85,0
130,0
210,0
300,0
420,0
580,0
780,0
1010,0
1200,0
1600,0
2030,0
2600,0

AWG-No.

Cop.
weight
kg / km
24,0
38,4
57,6
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0

Weight
approx.
kg / km
42,0
58,0
85,0
130,0
210,0
300,0
420,0
580,0
780,0
1010,0
1200,0

AWG-No.

14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

14
12
10
8
6
4
2
1
2/0
3/0
4/0

TOPFLEX 300 green-yellow


Part no.
79627
79628
79629
79630
75438
75439
75440
70536
75441
75442
73885
75443
75444
75445

No.cores x
cross-sec.
mm
1 G 2,5
1G4
1G6
1 G 10
1 G 16
1 G 25
1 G 35
1 G 50
1 G 70
1 G 95
1 G 120
1 G 150
1 G 185
1 G 240

TOPFLEX 300 blue

Part no.
79635
79636
79637
79638
78112
78113
78114
78115
78116
78117
73884

No.cores x
cross-sec.
mm
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120

Outer
approx. mm
4,2
5,1
6,0
7,4
8,8
10,7
12,1
14,0
16,3
18,3
20,0
23,0
24,8
28,7
Outer
approx. mm
4,2
5,1
6,0
7,4
8,8
10,7
12,1
14,0
16,3
18,3
20,0

Cop.
weight
kg / km
24,0
38,4
57,6
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0

Weight
approx.
kg / km
42,0
58,0
85,0
130,0
210,0
300,0
420,0
580,0
780,0
1010,0
1200,0
1600,0
2030,0
2600,0

AWG-No.

Cop.
weight
kg / km
24,0
38,4
57,6
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0

Weight
approx.
kg / km
42,0
58,0
85,0
130,0
210,0
300,0
420,0
580,0
780,0
1010,0
1200,0

AWG-No.

14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

14
12
10
8
6
4
2
1
2/0
3/0
4/0

Dimensions and specifications may be changed without prior notice.

321

Single Conductors

KOMPOSPEED 600 / 600-C 0,6/1kV, halogen-free, special

single cores for drag chains, EMC-preferred type

Technical data

Special drag chain single cores for high


mechanical stress, adapted to
DIN VDE 0285-525-2-31/
DIN EN 50525-2-31
Temperature range
flexing -30C to +90C
fixed installation -40C to +100C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 600/1000 V
Test voltage 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
KOMPOSPEED 600
flexing installation 5x outer
fixed installation 3x outer
KOMPOSPEED 600-C
flexing installation 7,5x outer
fixed installation 4x outer

Cable structure

KOMPOSPEED 600
Tinned copper, extra fine wire conductors,
bunch stranded to DIN VDE 0295 cl.6,
col. 4, BS 6360 cl.6 and IEC 60228 cl.6
Core insulation of special thermoplastic
polymer, natural coloured
Outer sheath of special polyolefin
black (RAL 9005)
KOMPOSPEED 600-C
Structure as above up to core insulation
Screen of tinned cu-braid,
coverage approx. 85%
Outer sheath of special polyolefin
black (RAL 9005)

Properties

Very good oil resistant


Halogen free
Abrasion resistant
Resistant to
Coolants
Microbes
UV-radiation
Weather
Hydrofluoric acid
Hydrochloric acid
Diluted sulfuric acid
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to the
wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

The special single cores are used for permanent flexible applications in machineries, machine tools, composting appliances and sewage-treatment
plants, animal stalls and greenhouses and used for permanent flexible application for movable automated machinery parts and multi-shift operation
as well as in open air. These cables are installed for flexible use with free movements without tensile stress or forced movements and suitable for
application in drag chains. The selected tinned copper wire conductor and tinned copper wire braid permit the installation in aggressive environments
as well as hydrogen sulfide, ammonia and sulfur dioxide.
For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing
speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the
instructions. Further technical details see selection table for drag chain cables, see lead text.
KOMPOSPEED 600-C
These screened cables are particularly suitable for the interference-free trans mission in instrumentation and control engineering applications
(electromagnetic compatibillity).
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
KOMPOSPEED 600
Part no.

60288
60289
60290
60291
60292
60293
60294
60295
60296
60297
60298

No.cores x
cross-sec.
mm
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185

Outer
Cop.
approx. mm weight
kg / km
6,5
58,0
8,4
96,0
9,5
154,0
11,2
240,0
13,0
336,0
15,4
480,0
17,2
672,0
20,0
912,0
21,0
1152,0
23,8
1440,0
26,2
1776,0

Weight
approx.
kg / km
83,0
132,0
188,0
281,0
404,0
531,0
729,0
1049,0
1220,0
1510,0
1932,0

AWG-No.
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil

Dimensions and specifications may be changed without prior notice. (RK01)

322

KOMPOSPEED 600-C
Part no.
60216
60217
60218
60219
60220
60221
60222
60223
60224
60225
60226
62500

No.cores x
cross-sec.
mm
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240

Outer
Cop.
approx. mm weight
kg / km
7,3
71,0
9,1
122,0
10,1
180,0
12,2
282,0
14,2
386,0
17,0
535,0
19,2
750,0
21,8
1004,0
23,8
1260,0
26,0
1570,0
28,8
1911,0
34,0
2470,0

Weight
approx.
kg / km
101,0
168,0
217,0
342,0
468,0
584,0
822,0
1190,0
1400,0
1710,0
2021,0
2850,0

AWG-No.
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

04 |

324

COMPENSATING CABLES

Technical data

- Special insulation of PVC, silicone,


uoTpol[OeTs, oT Ilass DeT FepenFinI
on tJe TeSuiTeOent
- Conductor resistance in accoTFance
with DIN 43713
)e
000 ohOO
CuNi 0327 ohOO
NiCT 007 ohOO
Ni
03 ohOO
Pt5h 0023 ohOO
Pt
0041 ohOO
- Test voltages foT PVC, uoTpol[OeTs
anF silicone-caDles
coTecoTe
500 V
coTescTeen
500 V
scTeenscTeen 500 V
- Test voltage foT Ilass-DeT lines
coTecoTe
500 V
- Insulation resistance
foT PVC, silicone anF uoTopol[OeTs
Oin 10 MOhO Z MO
- Operating capacity
appToZ Xalue n)MO
StTanFeF SoliF
StTanFeF
15 OO2 15 OO2 022 OO2
PVC
coTe
135
138
115
paiT
scTeeneF 240
245
180
FEP
coTe
0
0
45
paiT
scTeeneF 120
120
70
Silicone
coTe
80
70
45
- Inductivity IuiFe Xalue
foT PVC, uoTpol[OeTs anF silicone
XeTsions  1 O+MO
- Corrosiveness oH re gases
(halogen-free)
6ilicone  glass-Der
test in accoTFance with VDE 0472 PaTt
13 anF IEC 0754-1
No FeXelopOent of coTTosiXe Iases
)ire Dehavior
Self-eZtinIuishinI anF aOe-TetaTFant
in accoTFance with VDE 042 322-1-2,
DIN EN 0332-1-2IEC 0332-1
coTTesponFs to DIN VDE 0472 PaTt
04 test t[pe B

Structure

- ConFuctoTs OaFe of special OateTials


- ConFuctoT t[pe )e-Cu Ni,
SoNiCT-SoNi, SoPt5h-SoPt, Cu-CuNi
- Insulation of PVC, silicone,
uoTpol[OeTs oT Ilass-DeT
- CoTe coFinI SinIle coloT see ColoT
taDle
- CoFinI of the paiTs, staTtinI at 2 paiTs
the inFiXiFual paiTs aTe OaTMeF with
iOpTinteF nuODeTinI
- -acMet OateTial of PVC, silicone,
uoTpol[OeTs oT Ilass-DeT DTaiF
- BTaiFeF scTeen of IalXani\eF steel wiTe
t[pe S< oT Cu-DTaiF t[pe C<
Measuring
)oT teOpeTatuTe OeasuTinI, the teOpeTatuTe-FepenFent chaTacteTistics of
OateTials aTe taMen into consiFeTation,
foT eZaOple, the eZpansion theTOoOeteTs oT theTOocouples, etc TeOpeTatuTe
OeasuTinI FeXices with a theTOocouple
as tTansFuceT usuall[ consist of theTOocouple, the connectinI line fToO the
connection point to the TefeTence Lunction, a TefeTence Lunction with a Mnown
teOpeTatuTe anF a XoltaIe OeasuTinI
FeXice
The connectinI line Detween the theTOocouple anF the TefeTence Lunction
Oust haXe the saOe theTOo-electTic
pTopeTties as the theTOocouple itself
The teOpeTatuTe FiffeTential is OeasuTeF Detween the OeasuTinI point anF
the TefeTence Lunction ToleTance of the
OeteT Tesistances q10
Hazardous areas
The coOpensatinI caDles foT theTOocouples with plastic insulation can De
iOpTinteF with lonIituFinal coloTeF
stTipes FepenFinI on the t[pe of the
theTOocouple, as follows
CuCu-Ni DTown, )eCu-Ni FaTM
Dlue, NiCTNi ITeen, Pt-5hPt white
In the case of coOpensatinI caDles foT
theTOocouples with OineTal insulation
oT with Oetal DTaiFinI, foT coloT coFinI
of the intTinsicall[ safe pTopeTt[, a liIht
Dlue DanF of sufcient wiFth Oust also
De woXen in

Use

)oT instTuOentation anF contTol technoloI[, coOpensatinI caDles also TefeTTeF


to as coOpensation caDles aTe TeSuiTeF
foT pTecise teOpeTatuTe OeasuTeOents
The[ aTe useF as a theTOo-electTic
eZtension fToO the theTOocouple to the
OeasuTeOent FeXice
The coOpensatinI caDle consists of a
positiXe coTe anF a neIatiXe coTe, that
IeneTate the saOe theTOo-electTic
XoltaIe at connectoT heaF teOpeTatuTes
up to 200pC, as the theTOocouple in
accoTFance with DIN 43710
Materials
CoOpensatinI wiTes anF stTanFs TheTe
is a Fistinction Detween oTiIinal OateTials anF suDstitutes
CoOpensatinI wiTes anF stTanFs of
original materials aTe OaFe of the
saOe OateTial as the associateF theTOocouple anF the[ aTe TefeTTeF to as
theTOocaDle oT theTOocouple caDle
CoOpensatinI wiTes anF stTanFs of
suDstitute materials that consist of
allo[s anF which aTe not iFentical to
the associateF theTOocouple aTe calleF
coOpensatinI caDles
- 6uDstitute materials aTe useF foT the
T[pe . anF T[pe N theTOocouples
- Precious metal thermocouples
T[pe 5, T[pe S, T[pe B consist of
theTOal OateTials
Thermocouple caDles
TheTOocouple caDles aTe OaFe of the
saOe eleOent OateTial as the theTOocouple anF aTe testeF to the saOe teOpeTatuTes :e offeT theTOocouple caDles
on custoOeT TeSuest onl[
Note
TheTOal OateTials consist of XeT[ eZpensiXe OateTials while the suDstitutes aTe
siInicantl[ cheapeT

325

COLOR CODING AND TEMPERATURE RANGES FOR


T+ERMAL CABLES COMPENSATING CABLES

CoFe letteT of the

MateTial

theTOocouple

coODination
+
plus

Oinus

Cu

Cu Ni

Cu

Cu Ni

Fe

Cu Ni

Fe

Cu Ni

Ni Cr

Cu Ni

Ni Cr

Ni

L
E

NF C 42-324
IFentication
T+L

TX

-25C to +100C

JX

-25C to +200C

EX

-25C to +200C

KX

-25C to +200C

Ni Cr

Ni

Ni Cr

Ni

Ni Cr Si

Ni Si

R
S

PtRh 13
PtRh 10

Pt
Pt

PtRh 30

PtRh 6

BS 4937
IFentication
AGL

TC

-25C to +100C

JC

-25C to +250C

EC

-25C to +250C

KC

-25C to +200C

T+L

AGL

TX

0C to +100C

JX

0C to +200C

EX

0C to +200C

KX

0C to +200C

WC

0C to +100C

VC

0C to +100C

SC

0C to +200C

VX

0C to +100C

SX

0C to +200C

BC

0C to +100C

The hiIhest application teOpeTatuTe of the insulatinI OateTials

As a Tule, intTinsicall[ safe caDles haXe a Dlue LacMet coloT anF an

oT the application teOpeTatuTe TanIe of the conFuctoT OateTial

iFentication stTipe assiIneF to the eleOent

liOits the application teOpeTatuTe TanIe of the caDle The loweT


Xalue is XaliF

32

ANSI MC 91

DIN IEC 584

IFentication
T+L

DIN 43710*

IFentication
AGL

TX

T+L

IFentication
AGL

T+L

AGL

TX

0C to +100C

-25C to +100C

UX**

0C to +200C

JX

JX**

0C to +200C

-25C to +200C

LX**

0C to +200C

EX

EX

0C to +200C

-25C to +200C

KX

KX

0C to +200C

-25C to +200C

KCA**

0C to +150C

KCB

0C to +100C

NX

-25C to +200C

NC

0C to +150C

RCA/SCA
0C to +100C

SX

RCB/SCB**

0C to +200C

BX

0C to +100C

THL = Thermocouple wire

0C to +200C

AccoTFinI to
DIN 4371085

EZaOple

BC

0C to +100C

.CA CoOpensatinI caDle .CA plus

$*L = Compensating caDle

.CA Oinus

* DIN 43710 was withFTawn in ApTil 1994 Thus the eleOent t[pes U anF L aTe no lonIeT stanFaTFi\eF

** stanFaTF t[pe

positiXe coTe foT AGL .C


neIatiXe coTe foT AGL .C

327

COMPENSATING CABLES
MateTials foT coOpensatinI caDles

StanFaTFs
DIN 43710

DIN IEC 584

NF

ANSI

EleOent t[pe

MateTial of the coOpensatinI caDle

T[pe

Plus pole +

Minus pole -

CoFe

Plus pole +

Minus pole -

Cu

CuNi

UX

Cu

CuNi

Fe

CuNi

LX

Fe

CuNi

Cu

CuNi

TX

Cu

CuNi

NiCT

CuNi

EX

NiCT

CuNi

Fe

CuNi

JX

Fe

CuNi

NiCT

Ni

.X

NiCT

Ni

NiCT

Ni

.C 1

Fe

CuNi

NiCT

Ni

.C 2

Cu

CuNi

RS

Pt 1310 Rh

Pt

RC ASC A

Cu

CuNi

RS

Pt 1310 Rh

Pt

RC BSC B

Cu

CuNi

Cu

CuNi

TX

Cu

CuNi

NiCT

CuNi

EX

NiCT

CuNi

Fe

CuNi

JX

Fe

CuNi

NiCT

Ni

.X

NiCT

Ni

NiCT

Ni

VC

Cu

CuNi

NiCT

Ni

:C

Fe

CuNi

RS

Pt 1310 Rh

Pt

RCSC

Cu

CuNi

Pt 30 Rh

Pt  Rh

BC

Cu-AL<

Cu

Cu

CuNi

TX

Cu

CuNi

NiCT

CuNi

EX

NiCT

CuNi

Fe

CuNi

JX

Fe

CuNi

NiCT

Ni

.X

NiCT

Ni

RS

Pt 1310 Rh

Pt

RXSX

Cu

CuNi

Pt 30 Rh

Pt  Rh

BX

Cu

Cu

PTopeTties of the wiTes foT theTOocouples anF coOpensatinI caDles


Densit[ at
20C

Main coOponents appToZ 


MateTials
Cu

Ni

Mn

OtheT

I
cO3

Spec.
Tesistance
at 20C
ohO w cO

Resistance Xalue IuiFe Xalue


in ohOO
OO 0.20

OO 1.38

CuNi

55

44

8.85

49

15.0

0.328

SoNi

51

45

Fe2

8.85

51

1.2

0.341

NiCT

Rest

CT 10

8.7

72

22.90

0.481

Ni

95

MnAlSi

8.55

27

8.59

0.180

SoPt

95

8.9

12

3.82

0.0802

8.9

1.7

0.54

0.011

Fe

ECu
-

7.85

12

3.82

0.08

BPX

97

8.9

12.5

3.98

0.084

328

In accoTFance with DIN 4 431

In
st
Ta alla
nI ti
e on
C te
O
pe
O
Ta
in
tu
Z .D
Te
ca en
Dl Fi
: e nI
ei
Ta
Fi
MI Iht
us
M ap
O pT
oZ
.

Te
O
of pe
in Tat
su u T
la e
tio Ta
n nI
C e

O
O
ap
pT
oZ
.
Fo
TO

O
ut
eT

La
cM
et
Ja
c
aT Met
O
oT
in
I

ul
at
io
n
in
s
Co
Te

Pa
Tt

no
.
Th
eT
O O
a o
w teTi cou
ith al p
DI in a le e
N cc leO
43 o e
Th
71 TFa nt
eT
O
3 nce
oc
ou
pl
e
t[
T[
pe
pe

COMPENSATING CABLES

Single-pair: 2 x 1.5 mm2 (L = stranded wire, conductor make-up 48 x 0.20 mm; M = solid conductor, conductor 1.38 mm)
48001 FE-CuNi .o
L AE 1 L stTanFeF
PVC
5.4
TounF
stationaT[
48002 SoNiCT-SoNi
. AN 1 L stTanFeF
PVC
5.4
TounF
-25C to +70C
48003 SoPtRh-SoPt
S AP 1 L stTanFeF
PVC
5.4
TounF -10C to +80C
eZinI
48230 Cu-CuNi .o
U AC 1 L stTanFeF
PVC
5.4
TounF
-5C to +70C
48478 Fe-CuNi
J AF 1 L stTanFeF
PVC
5.4
TounF
48004 Fe-CuNi .o
L AE 1 M stTanFeF
PVC
5.4
TounF
stationaT[
48005 SoNiCT-SoNi
. AN 1 M stTanFeF
PVC
5.4
TounF
-25C to +70C
-10C to +80C
eZinI
4800 SoPtRh-SoPt
S AP 1 M stTanFeF
PVC
5.4
TounF
-5C to +70C
48231 Cu-CuNi .o
U AC 1 M stTanFeF
PVC
5.4
TounF
48007
48008
48009
48232
48233
48234
48235
4823
48010
48011
48012
48237
48238
48239
48240
48241
48013
48014
48015
48242
4801
48017
48018
48243
48244
48245
4824
48247
48248
48249
48250

Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt

L
.
S
U
L
.
S
U
L
.
S
U
L
.
S
U
L
.
S
U
L
.
S
U
L
.
S
U
L
.
S

AE 1 L-SIL stTanFeF
AN 1 L-SIL stTanFeF
AP 1 L-SIL stTanFeF
AC 1 L-SIL stTanFeF
AE 2 M-SIL stTanFeF
AN 2 M-SIL stTanFeF
AP 2 M-SIL stTanFeF
AC 2 M-SIL stTanFeF
AE 3 L paTallel
AN 3 L paTallel
AP 3 L paTallel
AC 3 L paTallel
AE 3 Ln-SIL paTallel
AN 3 Ln-SIL paTallel
AP 3 Ln-SIL paTallel
AC 3 Ln-SIL paTallel
AE 4 L paTallel
AN 4 L paTallel
AP 4 L paTallel
AC 4 L paTallel
AE 4 Ln-SIL
AN 4 Ln-SIL
AP 4 Ln-SIL
AC 4 Ln-SIL
AE 5 L
AN 5 L
AP 5 L
AC 5 L
AE  L-SIL
AN  L-SIL
AP  L-SIL

silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
Ilass-DeT
Ilass-DeT
Ilass-DeT
Ilass-DeT
silicone
silicone
silicone
silicone
Ilass-DeT
Ilass-DeT
Ilass-DeT
Ilass-DeT
silicone
silicone
silicone
silicone
PVC
PVC
PVC
PVC
silicone
silicone
silicone

48251

Cu-CuNi .o

AC  L-SIL

silicone

48252
48253
48254
48255
48019
48020
48021
4825
48022
48023
48024
48257
48025
4802
48027
48258
48479
48028
48029
48030
48259
48480
48031
48032
4809
4820

Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o

L
.
S
U
L
.
S
U
L
.
S
U
L
.
S
U
J
L
.
S
U
J
L
.
S
U

AE  M-SIL
AN  M-SIL
AP  M-SIL
AC  M-SIL
AE 7 L paTallel
AN 7 L paTallel
AP 7 L paTallel
AC 7 L paTallel
AE 8 L
AN 8 L
AP 8 L
AC 8 L
AE 9 L
AN 9 L
AP 9 L
AC 9 L
AF 9 L
AE 9-2 LS
AN 9-2 LS
AP 9-2 LS
AC 9-2 LS
AF 9-2 LS
AE 9-2 LS<
AN 9-2 LS<
AP 9-2 LS<
AC 9-2 LS<

silicone
silicone
silicone
silicone
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC

TeZtile tape
leaF sheath
tin. steel wiTe DTaiF

Ilass-DeT DTaiF

silicone

Glass-DeT DTaiF
IalX. steel wiTe DTaiF

silicone
IalX. steel wiTe DTaiF
PETP tape
IalX. Cu-TounF
wiTe DTaiF
PVC LacMet
PETP tape
Dl. Cu-ITounF wiTe
0.5 OO 
Alu tapesilicone
PETP tape
Dl. Cu-ITounF wiTe
0.5 OO 
Alu tapesilicone
Ilass-DeT

Glass-fiDeT
IalX. steel wiTe DTaiF

PVC

PVCIalX.
steel wiTe DTaiF

PVCIalX.
steel wiTe DTaiF
PVC

5.4
5.4
5.4
5.4
7.8
7.8
7.8
7.8
5.0Z7.2
5.0Z7.2
5.0Z7.2
5.0Z7.2
5.2Z7.4
5.2Z7.4
5.2Z7.4
5.2Z7.4
5.8Z8.0
5.8Z8.0
5.8Z8.0
5.8Z8.0
.0Z8.2
.0Z8.2
.0Z8.2
.0Z8.2
8.1
8.1
8.1
8.1
8.0
8.0
8.0

TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
TounF
TounF
TounF
TounF
TounF
TounF
TounF

8.0

TounF

7.8
7.8
7.8
7.8
5.5Z8.2
5.5Z8.2
5.5Z8.2
5.5Z8.2
.9Z9.0
.9Z9.0
.9Z9.0
.9Z9.0
7.0
7.0
7.0
7.0
7.0
7.8
7.8
7.8
7.8
7.8
9.8
9.8
9.8
9.8

TounF
TounF
-0C to +180C
TounF
TounF
oXal
oXal
-10C to +80C
oXal
oXal
oXal
oXal
-10C to +80C
oXal
oXal
TounF
TounF
-10C to +80
TounF
TounF
TounF
TounF
TounF
TounF -10C to +80C
TounF
TounF
TounF
TounF
-10C to +80C
TounF
TounF

-0C to +180C

-0C to +180C

-0C to +200C

-0C to +180C

-0C to +200C

-0C to +180C

-10C to +80C

-0C to +180C

7.5
7.5
7.5
7.5
7.5
10
10
10
10
stationaT[
7.5
-25C to +180C
7.5
eZinI
7.5
-25C to +180C
shoTt tiOe +200C 7.5
stationaT[
15
-25C to +180C
15
eZinI
15
-25C to +180C
shoTt tiOe +200C 15
7.5
stationaT[
7.5
-25C to +200C
eZinI -25C to
7.5
+200C
7.5
stationaT[
7.5
-25C to +180C
7.5
eZinI
7.5
-25C to +180C
shoTt tiOe +200C 7.5
7.5
stationaT[
7.5
-25C to +200C
eZinI
7.5
-25C to +200C
7.5
stationaT[
7.5
-25C to +180C
7.5
fleZinI
7.5
-25C to +180C
shoTt tiOe +200C 7.5
7.5
stationaT[
7.5
-25C to +70C
fleZinI
7.5
-5C to +70C
7.5
stationaT[
7.5
-25C to +180C
7.5
fleZinI
7.5
-25C to +180C
shoTt tiOe
7.5
+200C
stationaT[
12
-25C to +180C
12
fleZinI
12
-25C to +180C
shoTt tiOe +200C 12
7.5
stationaT[
7.5
-25C to +70C
fleZinI
7.5
-5C to +70C
7.5
7.5
stationaT[
7.5
-25C to +70C
fleZinI
7.5
-5C to +70C
7.5
7.5
stationaT[
7.5
-25C to +70C
7.5
fleZinI
7.5
-5C to +70C
7.5
7.5
stationaT[
7.5
-25C to +70C
7.5
fleZinI
7.5
-5C to +70C
7.5
7.5
stationaT[
7.5
-25C to +70C
fleZinI
7.5
-5C to +70C
7.5

40
40
40
40
40
40
40
40
40
40
40
40
40
248
248
248
248
4
4
4
4
2
2
2
2
87
87
87
87
85
85
85
85
93
93
93
93
94
94
94

94
92
92
92
92
0
0
0
0
82
82
82
82
79
79
79
79
79
108
108
108
108
108
147
147
147
147

L stTanFeF conFuctoT
M soliF conFuctoT
tin. tinneF
IalX. IalXani\eF

329

In
st
Ta alla
nI ti
e on
C te
O
pe
O
Ta
in
tu
Z .D
Te
ca en
Dl Fi
: e nI
ei
Ta
Fi
MI Iht
us
M ap
O pT
oZ
.

Te
O
of pe
in Tat
su uT
la e
tio Ta
n nI
C e

O
O
ap
pT
oZ
.
Fo
TO

O
ut
eT

La
cM
et
Ja
c
aT Met
O
oT
in
I

ul
at
io
n
in
s
Co
Te

Pa
Tt

no
.
Th
eT
O O
a o
w teTi cou
ith al p
DI in a le e
N cc leO
43 o e
Th
71 TFa nt
eT
O
3 nce
oc
ou
pl
e
t[
T[
pe
pe

COMPENSATING CABLES

Single-pair: 2 x 1.5 mm2 (L = stranded wire, conductor make-up 48 x 0.20 mm; M = solid conductor, conductor 1.38 mm)
48033 FE-CuNi .o
L AE 9 M
PVC
7.0
TounF
stationaT[
48034 SoNiCT-SoNi
. AN 9 M
PVC
7.0
TounF
-25C to +70C
PVC
-10C to +80
fleZinI
48035 SoPtRh-SoPt
S AP 9 M
PVC
7.0
TounF
-5C to +70C
4821 Cu-CuNi .o
U AC 9 M
PVC
7.0
TounF
4822 Fe-CuNi .o
L AE 9-2 MS<
PVC
9.
TounF
stationaT[
PVCIalX.
4823 SoNiCT-SoNi
. AN 9-2 MS<
PVC
9.
TounF
-25C to +70C
steel wiTe DTaiF
-10C to +80C
fleZinI
4824 SoPtRh-SoPt
S AP 9-2 MS<
PVC
9.
TounF
PVC
-5C to +70C
4825 Cu-CuNi .o
U AC 9-2 MS<
PVC
9.
TounF
4803
48037
48038
482
48039
48040
48041
4827
48042
48043
48044
4828
48045
4804
48047
4829
48048
48049
48050
48270
48481
48051
48052
48053
48271
48054
48055
4805
48272
48057
48058
48059
48273
4800
4801
4802
48274
4803
4804
4805
48275
48482
480
4807
4808
4827
48277
48278
48279
48280
48281
48282
48283
48284
48285
4828
48287
48288

Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o

L stTanFeF conFuctoT
M soliF conFuctoT
tin. tinneF
IalX. IalXani\eF

330

L
.
S
U
L
.
S
U
L
.
S
U
L
.
S
U
L
.
S
U
J
L
.
S
U
L
.
S
U
L
.
S
U
L
.
S
U
L
.
S
U
J
L
.
S
U
L
.
S
U
L
.
S
U
L
.
S
U

AE 10 L-SIL paTallel
AN 10 L-SIL paTallel
AP 10 L-SIL paTallel
AC 10 L-SIL paTallel
AE 11 L
AN 11 L
AP 11 L
AC 11 L
AE 11 LT
AN 11 LT
AP 11 LT
AC 11 LT
AE 11 MT
AN 11 MT
AP 11 MT
AC 11 MT
AE 12 L paTallel
AN12 L paTallel
AP 12 L paTallel
AC 12 L paTallel
AF 12 L paTallel
AE 12 M paTallel
AN12 M paTallel
AP 12 M paTallel
AC 12 M paTallel
AE 13 L paTallel
AN 13 L paTallel
AP 13 L paTallel
AC 13 L paTallel
AE 13 M
AN 13 M
AP 13 M
AC 13 M
AE 14 L
AN 14 L
AP 14 L
AC 14 L
AE 15 L
AN 15 L
AP 15 L
AC 15 L
AF 15 L
AE 15 LS
AN 15 LS
AP 15 LS
AC 15 LS
AE 1 L-SIL paTallel
AN 1 L-SIL paTallel
AP 1 L-SIL paTallel
AC 1 L-SIL paTallel
AE 18 L
AN 18 L
AP 18 L
AC 18 L
AE 19 L
AN 19 L
AP 19 L
AC 19 L

silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
silicone
+ELUFLON-FEP
+ELUFLON-FEP
+ELUFLON-FEP
+ELUFLON-FEP
+ELUFLON-FEP
+ELUFLON-FEP
+ELUFLON-FEP
+ELUFLON-FEP

Ilass-DeT

Glass-fiDeT
IalX. steel wiTe DTaiF

Glass-fiDeT
IalX. steel wiTe DTaiF

Glass-fiDeT
IalX. steel wiTe DTaiF

PVC

PVC

Glass-fiDeT

Glass-fiDeT
Special foaOeF
silicone OiZtuTe
IalX. Steel hose

silicone

silicone
IalX. steel wiTe DTaiF

+ELUFLON-FEP
PETP tape
tin. Cu-TounF wiTe
DTaiF
+ELUFLON-FEP

5.5Z8.2
5.5Z8.2
5.5Z8.2
5.5Z8.2
.3Z9.0
.3Z9.0
.3Z9.0
.3Z9.0
.7
.7
.7
.7
.5
.5
.5
.5
4.3Z7.0
4.3Z7.0
4.3Z7.0
4.3Z7.0
4.3Z7.0
4.2Z.8
4.2Z.8
4.2Z.8
4.2Z.8
3.2Z5.9
3.2Z5.9
3.2Z5.9
3.2Z5.9
3.5Z.0
3.5Z.0
3.5Z.0
3.5Z.0
11.7
11.7
11.7
11.7
7.7
7.7
7.7
7.7
7.7
7.8
7.8
7.8
7.8
2.8Z5.
2.8Z5.
2.8Z5.
2.8Z5.
4.4
4.4
4.4
4.4
5.
5.
5.
5.

oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
oXal
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
oXal
oXal
oXal
oXal
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF

-0C to +180C

-0C to +180C

-0C to +180C

-0C to +180C

stationaT[
-25C to +180C
fleZinI
-25C to +180C
shoTt tiOe +200C
stationaT[
-25C to +180C
fleZinI
-25C to +180C
shoTt tiOe +200C
stationaT[
-25C to +180C
fleZinI
-25C to +180C
shoTt tiOe +200C
stationaT[
-25C to +180C
fleZinI
-25C to +180C
shoTt tiOe +200C

-10C to +80C

stationaT[
-25C to +70C
fleZinI
-5C to +70C

-10C to +80C

stationaT[
-25C to +70C
fleZinI
-5C to +70C

stationaT[
-25C to +180C
-0C to +180C
fleZinI
-25C to +180C
shoTt tiOe +200C
stationaT[
-25C to +180C
-0C to +180C
fleZinI
-25C to +180C
shoTt tiOe +200C
stationaT[
-25C to +180C
fleZinI
-0C to +180C
-25C to +180C
shoTt tiOe +200C
stationaT[
-25C to +180C
-0C to +180C
fleZinI
-25C to +180C
shoTt tiOe +200C
stationaT[
-25C to +180C
fleZinI
-25C to +180C
shoTt tiOe +200C
stationaT[
-25C to +180C
-10C to +180C
fleZinI
-25C to +180C
shoTt tiOe +200C
-10C to +180C

-100C to 200C

stationaT[
-25C to +205C
fleZinI
-25C to +205C

-100C to 200C

stationaT[
-25C to +205C
fleZinI
-25C to +205C

12
12
12
12
12
12
12
12
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
12
12
12
12
7.5
7.5
7.5
7.5
7.5
12
12
12
12
7.5
7.5
7.5
7.5
12
12
12
12
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5

79
79
79
79
144
144
144
144
59
59
59
59
82
82
82
82
83
83
83
83
83
83
83
83
9
9
9
9
9
1
1
1
1
45
45
45
45
45
45
45
45
19
19
19
19
7
7
7
7
7
105
105
105
105
38
38
38
38
37
37
37
37
0
0
0
0

In
st
Ta alla
nI ti
e on
C te
O
pe
O
Ta
in
tu
Z .D
Te
ca en
Dl Fi
: e nI
ei
Ta
Fi
MI Iht
us
M ap
O pT
oZ
.

Te
O
of pe
in Tat
su u T
la e
tio Ta
n nI
C e

O
O
ap
pT
oZ
.
Fo
TO

O
ut
eT

La
cM
et
Ja
c
aT Met
O
oT
in
I

ul
at
io
n
in
s
Co
Te

Pa
Tt

no
.
Th
eT
O O
a o
w teTi cou
ith al p
DI in a le e
N cc leO
43 o e
Th
71 TFa nt
eT
O
3 nce
oc
ou
pl
e
t[
T[
pe
pe

COMPENSATING CABLES

Single-pair: 2 x 1.5 mm2 (L = stranded wire, conductor make-up 48 x 0.20 mm; M = solid conductor, conductor 1.38 mm)
48289 FE-CuNi .o
L AE 20 L
PVC
8.0
TounF
PETP tape
stationaT[
48290 SoNiCT-SoNi
. AE 20 L
PVC
TounF
Dl. Cu-ITounF wiTe 8.0
-25C to +70C
-10C to +80C
fleZinI
0.5 OO 
48291 SoPtRh-SoPt
S AE 20 L
PVC
8.0
TounF
-5C to +70C
Alu-tapePVC
48292 Cu-CuNi .o
U AE 20 L
PVC
8.0
TounF
48293 Fe-CuNi .o
L AE 20 M
PVC
8.2
TounF
PETP tape
stationaT[
48294 SoNiCT-SoNi
. AE 20 M
PVC
TounF
Dl. Cu-ITounF wiTe 8.2
-25C to +70C
-10C to +80C
fleZinI
0.5 OO 
48295 SoPtRh-SoPt
S AE 20 M
PVC
8.2
TounF
-5C to +70C
Alu-tapePVC
4829 Cu-CuNi .o
U AE 20 M
PVC
8.2
TounF
Multiple-pair: 2 pair (4 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm; M = solid conductor, conductor 1.38 mm)
48100 Fe-CuNi .o
L AE 9-4 L
PVC
8.3
TounF
stationaT[
48101 SoNiCT-SoNi
. AN 9-4 L
PVC
8.3
TounF
-25C to +70C
PVC
48102 SoPtRh-SoPt
S AP 9-4 L
PVC
8.3
TounF -10C to +80C
fleZinI
48297 Cu-CuNi .o
U AC 9-4 L
PVC
8.3
TounF
-5C to +70C
48483 Fe-CuNi
J AF 9-4 L
PVC
8.3
TounF
48298 Fe-CuNi .o
L AE 9-4 LS
PVC
8.9
TounF
stationaT[
48299 SoNiCT-SoNi
. AN 9-4 LS
PVC
8.9
TounF
PVC
-25C to +70C
-10C to +80C
fleZinI
IalX. steel wiTe DTaiF 8.9
48300 SoPtRh-SoPt
S AP 9-4 LS
PVC
TounF
-5C to +70C
48301 Cu-CuNi .o
U AC 9-4 LS
PVC
8.9
TounF
48137 Fe-CuNi .o
L AE 9-4 LS<
PVC
11.4
TounF
stationaT[
PVC
48138 SoNiCT-SoNi
. AN 9-4 LS<
PVC
11.4
TounF
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
fleZinI
48139 SoPtRh-SoPt
S AP 9-4 LS<
PVC
11.4
TounF
PVC
-5C to +70C
48302 Cu-CuNi .o
U AC 9-4 LS<
PVC
11.4
TounF
48303 Fe-CuNi .o
L AE 9-4 MS<
PVC
11.0
TounF
stationaT[
PVC
48304 SoNiCT-SoNi
. AN 9-4 MS<
PVC
11.0
TounF
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
fleZinI
48305 SoPtRh-SoPt
S AP 9-4 MS<
PVC
11.0
TounF
PVC
-5C to +70C
4830 Cu-CuNi .o
U AC 9-4 MS<
PVC
11.0
TounF
48307 Fe-CuNi .o
L AE 20-4 M
PVC
10.8
TounF
PETP tape
stationaT[
48308 SoNiCT-SoNi
. AN 20-4 M
PVC
TounF
Dl. Cu-ITounF wiTe 10.8
-25C to +70C
-10C to +80C
fleZinI
0.5 OO 
48309 SoPtRh-SoPt
S AP 20-4 M
PVC
10.8
TounF
-5C to +70C
Alu-tapePVC
48310 Cu-CuNi .o
U AC 20-4 M
PVC
10.8
TounF
Multiple-pair: 4 x 1.5 mm2 (L = stranded wire, conductor make-up 48 x 0.20 mm)
stationaT[
48474 Fe-CuNi .o
L
AE 11-4 LT
silicone
7.8
TounF
-25C to +180C
48475 SoNiCT-SoNi
. AE 11-4 LT
silicone
TounF
Glass-fiDeTIalX. steel 7.8
-0C to +180C
fleZinI
wiTe DTaiF
4847 SoPtRh-SoPt
S
AE 11-4 LT
silicone
7.8
TounF
-25C to +180C
48477 Cu-CuNi .o
U AE 11-4 LT
silicone
7.8
TounF
shoTt tiOe +200C
Multiple-pair: 3 pairs (6 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm; M = solid conductor, conductor 1.38 mm)
48103 Fe-CuNi .o
L AE 9- L
PVC
10.3
TounF
stationaT[
48104 SoNiCT-SoNi
. AN 9- L
PVC
10.3
TounF
-25C to +70C
48105 SoPtRh-SoPt
S AP 9- L
PVC
PVC
10.3
TounF -10C to +80C
fleZinI
48311 Cu-CuNi .o
U AC 9- L
PVC
10.3
TounF
-5C to +70C
48484 Fe-CuNi
J AF 9- L
PVC
10.3
TounF
48312 Fe-CuNi .o
L AE 9- LS
PVC
10.9
TounF
stationaT[
PVC
48313 SoNiCT-SoNi
. AN 9- LS
PVC
10.9
TounF
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
fleZinI
48314 SoPtRh-SoPt
S AP 9- LS
PVC
10.9
TounF
-5C to +70C
48315 Cu-CuNi .o
U AC 9- LS
PVC
10.9
TounF
48140 Fe-CuNi .o
L AE 9- LS<
PVC
13.4
PVC
48141 SoNiCT-SoNi
. AN 9- LS<
PVC
13.4
IalX. steel wiTe DTaiF
48142 SoPtRh-SoPt
S AP 9- LS<
PVC
13.4
PVC
4831 Cu-CuNi .o
U AC 9- LS<
PVC
13.4
48317 Fe-CuNi .o
L AE 9- MS<
PVC
12.5
PVC
48318 SoNiCT-SoNi
. AN 9- MS<
PVC
12.5
IalX. steel wiTe DTaiF
48319 SoPtRh-SoPt
S AP 9- MS<
PVC
12.5
PVC
48320 Cu-CuNi .o
U AC 9- MS<
PVC
12.5
48321 Fe-CuNi .o
L AE 20- M
PVC
12.4
PETP tape
48322 SoNiCT-SoNi
. AN 20- M
PVC
Dl. Cu-ITounF wiTe 12.4
0.5 OO 
48323 SoPtRh-SoPt
S AP 20- M
PVC
12.4
Alu-tapePVC
48324 Cu-CuNi .o
U AC 20- M
PVC
12.4
Multiple-pair: 4 pairs (8 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm
4810 Fe-CuNi .o
L AE 9-8 L
PVC
11.0
48107 SoNiCT-SoNi
. AN 9-8 L
PVC
11.0
48108 SoPtRh-SoPt
S AP 9-8 L
PVC
11.0
PVC
48325 Cu-CuNi .o
U AC 9-8 L
PVC
11.0
48485 Fe-CuNi
J AF 9-8 L
PVC
11.0
48143 Fe-CuNi .o
L AE 9-8 LS<
PVC
14.0
PVC
48144 SoNiCT-SoNi
. AN 9-8 LS<
PVC
14.0
IalX. steel wiTe DTaiF
48145 SoPtRh-SoPt
S AP 9-8 LS<
PVC
14.0
PVC
4832 Cu-CuNi .o
U AC 9-8 LS<
PVC
14.0

TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF

-10C to +80C

stationaT[
-25C to +70C
fleZinI
-5C to +70C

-10C to +80C

stationaT[
-25C to +70C
fleZinI
-5C to +70C

-10C to +80C

stationaT[
-25C to +70C
fleZinI
-5C to +70C

-10C to +80C

stationaT[
-25C to +70C
fleZinI
-5C to +70C

-10C to +80C

stationaT[
-25C to +70C
fleZinI
-5C to +70C

7.5
7.5
7.5
7.5
12
12
12
12

75
75
75
75
82
82
82
82

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
12
12
12
12
12
12
12
12

125
125
125
125
125
155
155
155
155
220
220
220
220
210
210
210
210
137
137
137
137

7.5
7.5
7.5
7.5

11.8
11.8
11.8
11.8

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
12
12
12
12
12
12
12
12

190
190
190
190
190
22
2
22
22
292
292
292
292
272
272
272
272
18
18
18
18

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5

238
238
238
238
238
410
410
410
410

L stTanFeF conFuctoT
M soliF conFuctoT
tin. tinneF
IalX. IalXani\eF

331

In
st
Ta alla
nI ti
e on
C te
O
pe
O
Ta
in
tu
Z .D
Te
ca en
Dl Fi
: e nI
ei
Ta
Fi
MI Iht
us
M ap
O pT
oZ
.

Te
O
of pe
in Tat
su uT
la e
tio Ta
n nI
C e

ap
pT
oZ
.
Fo
TO

O
ut
eT

La
cM
et
Ja
c
aT Met
O
oT
in
I

Pa
Tt

Co
Te

in
s

ul
at
io
n

O
O

no
.
Th
eT
O O
a o
w teTi cou
ith al p
DI in a le e
N cc leO
43 o e
Th
71 TFa nt
eT
O
3 nce
oc
ou
pl
e
t[
T[
pe
pe

COMPENSATING CABLES

Multiple-pair: 5 pairs (10 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm
48109 FE-CuNi .o
L AE 9-10 L
PVC
13.0
TounF
stationaT[
48110 SoNiCT-SoNi
. AN 9-10 L
PVC
13.0
TounF
-25C to +70C
48111 SoPtRh-SoPt
S AP 9-10 L
PVC
13.0
TounF -10C to +80C
PVC
fleZinI
48327 Cu-CuNi .o
U AC 9-10 L
PVC
13.0
TounF
-5C to +70C
4848 FE-CuNi .o
J AF 9-10 L
PVC
13.0
TounF
4814 Fe-CuNi .o
L AE 9-10 LS<
PVC
1.5
TounF
stationaT[
PVC
48147 SoNiCT-SoNi
. AN 9-10 LS<
PVC
1.5
TounF
-25C to +70C
-10C to +80C
IalX. steel wiTe DTaiF
fleZinI
48148 SoPtRh-SoPt
S AP 9-10 LS<
PVC
1.5
TounF
PVC
-5C to +70C
48328 Cu-CuNi .o
U AC 9-10 LS<
PVC
1.5
TounF
Multiple-pair: 6 pairs (12 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm; M = solid conductor, conductor 1.38 mm)
48112 Fe-CuNi .o
L AE 9-12 L
PVC
13.5
TounF
stationaT[
48113 SoNiCT-SoNi
. AN 9-12 L
PVC
13.5
TounF
-25C to +70C
PVC
48114 SoPtRh-SoPt
S AP 9-12 L
PVC
13.5
TounF -10C to +80C
fleZinI
48329 Cu-CuNi .o
U AC 9-12 L
PVC
13.5
TounF
-5C to +70C
48487 Fe-CuNi
J AF 9-12 L
PVC
13.5
TounF
48330 Fe-CuNi .o
L AE 9-12 LS
PVC
14.2
TounF
stationaT[
48331 SoNiCT-SoNi
. AN 9-12 LS
PVC
14.2
TounF
PVC
-25C to +70C
-10C to +80C
fleZinI
IalX.
steel
wiTe
DTaiF
48332 SoPtRh-SoPt
S AP 9-12 LS
PVC
14.2
TounF
-5C to +70C
48333 Cu-CuNi .o
U AC 9-12 LS
PVC
14.2
TounF
48149 Fe-CuNi .o
L AE 9-12 LS<
PVC
17.5
TounF
stationaT[
PVC
48150 SoNiCT-SoNi
. AN 9-12 LS<
PVC
17.5
TounF
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
fleZinI
48151 SoPtRh-SoPt
S AP 9-12 LS<
PVC
17.5
TounF
PVC
-5C to +70C
48334 Cu-CuNi .o
U AC 9-12 LS<
PVC
17.5
TounF
48335 Fe-CuNi .o
L AE 9-12 MS<
PVC
1.5
TounF
stationaT[
PVC
4833 SoNiCT-SoNi
. AN 9-12 MS<
PVC
1.5
TounF
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
fleZinI
48337 SoPtRh-SoPt
S AP 9-12 MS<
PVC
1.5
TounF
PVC
-5C to +70C
48338 Cu-CuNi .o
U AC 9-12 MS<
PVC
1.5
TounF
1.3
TounF
48339 Fe-CuNi .o
L AE 20-12 M
PVC
PETP tape
stationaT[
48340 SoNiCT-SoNi
. AN 20-12 M
PVC
1.3
TounF
Dl. Cu-ITounF wiTe
-25C to +70C
-10C to +80C
0.5
OO

fleZinI
48341 SoPtRh-SoPt
S AP 20-12 M
PVC
1.3
TounF
Alu-tapePVC
-5C to +70C
48342 Cu-CuNi .o
U AC 20-12 M
PVC
1.3
TounF
Multiple-pair: 7 pairs (14 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm
48115 Fe-CuNi .o
L AE 9-14 L
PVC
14.5
TounF
stationaT[
4811 SoNiCT-SoNi
. AN 9-14 L
PVC
14.5
TounF
-25C to +70C
PVC
48117 SoPtRh-SoPt
S AP 9-14 L
PVC
14.5
TounF -10C to +80C
fleZinI
48343 Cu-CuNi .o
U AC 9-14 L
PVC
14.5
TounF
-5C to +70C
48488 Fe-CuNi
J AF 9-14 L
PVC
14.5
TounF
48152 Fe-CuNi .o
L AE 9-14 LS<
PVC
18.5
TounF
stationaT[
PVC
48153 SoNiCT-SoNi
. AN 9-14 LS<
PVC
18.5
TounF
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
fleZinI
48154 SoPtRh-SoPt
S AP 9-14 LS<
PVC
18.5
TounF
PVC
-5C to +70C
48344 Cu-CuNi .o
U AC 9-14 LS<
PVC
18.5
TounF
Multiple-pair: 8 pairs (16 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm; M = solid conductor, conductor 1.38 mm)
48118 Fe-CuNi .o
L AE 9-1 L
PVC
15.1
TounF
stationaT[
48119 SoNiCT-SoNi
. AN 9-1 L
PVC
15.1
TounF
-25C to +70C
PVC
48120 SoPtRh-SoPt
S AP 9-1 L
PVC
15.1
TounF -10C to +80C
fleZinI
48345 Cu-CuNi .o
U AC 9-1 L
PVC
15.1
TounF
-5C to +70C
48489 Fe-CuNi
J AF 9-1 L
PVC
15.1
TounF
4834 Fe-CuNi .o
L AE 9-1 LS
PVC
1.1
TounF
stationaT[
PVC
PVC
1.1
TounF
48347 SoNiCT-SoNi
. AN 9-1 LS
-25C to +70C
IalX. steel wiTe
-10C to +80C
fleZinI
48348 SoPtRh-SoPt
S AP 9-1 LS
PVC
1.1
TounF
DTaiF
-5C to +70C
48349 Cu-CuNi .o
U AC 9-1 LS
PVC
1.1
TounF
48155
4815
48157
48350
48351
48352
48353
48354
48355
4835
48357
48358

Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o

L stTanFeF conFuctoT
M soliF conFuctoT
tin. tinneF
IalX. IalXani\eF

332

L
.
S
U
L
.
S
U
L
.
S
U

AE 9-1 LS<
AN 9-1 LS<
AP 9-1 LS<
AC 9-1 LS<
AE 9-1 MS<
AN 9-1 MS<
AP 9-1 MS<
AC 9-1 MS<
AE 20-1 M
AN 20-1 M
AP 20-1 M
AC 20-1 M

PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC

PVCIalX.
steel wiTe DTaiF
PVC
PVCIalX.
steel wiTe DTaiF
PVC
PETP tape
Dl. Cu-ITounF wiTe
0.5 OO 
Alu-tapePVC

19.3
19.3
19.3
19.3
18.7
18.7
18.7
18.7
1.8
1.8
1.8
1.8

TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF

-10C to +80C

stationaT[
-25C to +70C
fleZinI
-5C to +70C

-10C to +80C

stationaT[
-25C to +70C
fleZinI
-5C to +70C

-10C to +80C

stationaT[
-25C to +70C
fleZinI
-5C to +70C

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5

284
284
284
284
284
475
475
475
475

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
12
12
12
12
12
12
12
12

320
320
320
320
320
384
384
384
384
483
483
483
483
478
478
478
478
32
32
32
32

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5

39
39
39
39
39
40
40
40
40

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
12
12
12
12
12
12
12
12

419
419
419
419
419
495
495
495
495
23
23
23
23
1
1
1
1
423
423
423
423

In
st
Ta alla
nI ti
e on
C te
O
pe
O
Ta
in
tu
Z .D
Te
ca en
Dl Fi
: e nI
ei
Ta
Fi
MI Iht
us
M ap
O pT
oZ
.

Te
O
of pe
in Tat
su u T
la e
tio Ta
n nI
C e

O
O
ap
pT
oZ
.
Fo
TO

O
ut
eT

La
cM
et
Ja
c
aT Met
O
oT
in
I

ul
at
io
n
in
s
Co
Te

Pa
Tt

no
.
Th
eT
O O
a o
w teTi cou
ith al p
DI in a le e
N cc leO
43 o e
Th
71 TFa nt
eT
O
3 nce
oc
ou
pl
e
t[
T[
pe
pe

COMPENSATING CABLES

Multiple-pair: 9 pairs (18 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm
48121 FE-CuNi .o
L AE 9-18 L
PVC
1.5
TounF
stationaT[
48122 SoNiCT-SoNi
. AE 9-18 L
PVC
1.5
TounF
-25C to +70C
PVC
48123 SoPtRh-SoPt
S AE 9-18 L
PVC
1.5
TounF -10C to +80C
fleZinI
48359 Cu-CuNi .o
U AE 9-18 L
PVC
1.5
TounF
-5C to +70C
48490 FE-CuNi
J AF 9-18 L
PVC
1.5
TounF
48158 Fe-CuNi .o
L AE 9-18 LS<
PVC
20.5
TounF
stationaT[
PVC
TounF
48159 SoNiCT-SoNi
. AE 9-18 LS<
PVC
20.5
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
fleZinI
4810 SoPtRh-SoPt
S AE 9-18 LS<
PVC
20.5
TounF
PVC
-5C to +70C
4830 Cu-CuNi .o
U AE 9-18 LS<
PVC
20.5
TounF
Multiple-pair: 10 pairs (20 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm; M = solid conductor, conductor 1.38 mm)
48124 Fe-CuNi .o
L AE 9-20 L
PVC
1.7
TounF
stationaT[
48125 SoNiCT-SoNi
. AN 9-20 L
PVC
1.7
TounF
-25C to +70C
PVC
4812 SoPtRh-SoPt
S AP 9-20 L
PVC
1.7
TounF -10C to +80C
fleZinI
4831 Cu-CuNi .o
U AC 9-20 L
PVC
1.7
TounF
-5C to +70C
48491 Fe-CuNi
J AF 9-20 L
PVC
1.7
TounF
4832 Fe-CuNi .o
L AE 9-20 LS
PVC
17.7
TounF
stationaT[
4833 SoNiCT-SoNi
. AN 9-20 LS
PVC
17.7
TounF
PVC
-25C to +70C
-10C to +80C
IalX. steel wiTe DTaiF 17.7
fleZinI
4834 SoPtRh-SoPt
S AP 9-20 LS
PVC
TounF
-5C to +70C
4835 Cu-CuNi .o
U AC 9-20 LS
PVC
17.7
TounF
4811 Fe-CuNi .o
L AE 9-20 LS<
PVC
20.9
TounF
stationaT[
PVC
4812 SoNiCT-SoNi
. AN 9-20 LS<
PVC
20.9
TounF
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
fleZinI
4813 SoPtRh-SoPt
S AP 9-20 LS<
PVC
20.9
TounF
PVC
-5C to +70C
483 Cu-CuNi .o
U AC 9-20 LS<
PVC
20.9
TounF
4837 Fe-CuNi .o
L AE 9-20 MS<
PVC
20.3
TounF
stationaT[
PVC
4838 SoNiCT-SoNi
. AN 9-20 MS<
PVC
20.3
TounF
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
fleZinI
4839 SoPtRh-SoPt
S AP 9-20 MS<
PVC
20.3
TounF
PVC
-5C to +70C
48370 Cu-CuNi .o
U AC 9-20 MS<
PVC
20.3
TounF
48371 Fe-CuNi .o
L AE 20-20 M
PVC
20.3
TounF
PETP tape
stationaT[
48372 SoNiCT-SoNi
. AN 20-20 M
PVC
TounF
Dl. Cu-ITounF wiTe 20.3
-25C to +70C
-10C to +80C
0.5 OO 
fleZinI
48373 SoPtRh-SoPt
S AP 20-20 M
PVC
20.3
TounF
Alu-tapePVC
-5C to +70C
48374 Cu-CuNi .o
U AC 20-20 M
PVC
20.3
TounF
Multiple-pair: 12 pairs (24 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm; M = solid conductor, conductor 1.38 mm)
48127 Fe-CuNi .o
L AE 9-24 L
PVC
19.0
TounF
stationaT[
48128 SoNiCT-SoNi
. AN 9-24 L
PVC
19.0
TounF
-25C to +70C
PVC
48129 SoPtRh-SoPt
S AP 9-24 L
PVC
19.0
TounF -10C to +80C
fleZinI
48375 Cu-CuNi .o
U AC 9-24 L
PVC
19.0
TounF
-5C to +70C
48492 Fe-CuNi
J AF 9-24 L
PVC
19.0
TounF
4837 Fe-CuNi .o
L AE 9-24 LS
PVC
20.2
TounF
stationaT[
48377 SoNiCT-SoNi
. AN 9-24 LS
PVC
20.2
TounF
-25C to +70C
PVC
-10C to +80C
fleZinI
IalX. steel wiTe DTaiF 20.2
48378 SoPtRh-SoPt
S AP 9-24 LS
PVC
TounF
-5C to +70C
48379 Cu-CuNi .o
U AC 9-24 LS
PVC
20.2
TounF
4814 Fe-CuNi .o
L AE 9-24 LS<
PVC
24.2
TounF
stationaT[
PVC
4815 SoNiCT-SoNi
. AN 9-24 LS<
PVC
24.2
TounF
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
fleZinI
481 SoPtRh-SoPt
S AP 9-24 LS<
PVC
24.2
TounF
PVC
-5C to +70C
48380 Cu-CuNi .o
U AC 9-24 LS<
PVC
24.2
TounF
48381 Fe-CuNi .o
L AE 9-24 MS<
PVC
23.1
TounF
stationaT[
PVC
48382 SoNiCT-SoNi
. AN 9-24 MS<
PVC
23.1
TounF
-25C to +70C
-10C to +80C
IalX. steel wiTe DTaiF
fleZinI
48383 SoPtRh-SoPt
S AP 9-24 MS<
PVC
23.1
TounF
PVC
-5C to +70C
48384 Cu-CuNi .o
U AC 9-24 MS<
PVC
23.1
TounF
48385 Fe-CuNi .o
L AE 20-24 M
PVC
22.5
TounF
PETP tape
stationaT[
4838 SoNiCT-SoNi
. AN 20-24 M
PVC
TounF
Dl. Cu-ITounF wiTe 22.5
-25C to +70C
-10C to +80C
0.5 OO 
fleZinI
48387 SoPtRh-SoPt
S AP 20-24 M
PVC
22.5
TounF
Alu-tapePVC
-5C to +70C
48388 Cu-CuNi .o
U AC 20-24 M
PVC
22.5
TounF
Multiple-pair: 16 pairs (32 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm; M = solid conductor, conductor 1.38 mm)
48389 Fe-CuNi .o
L AE 9-32 L
PVC
20.9
TounF
stationaT[
48390 SoNiCT-SoNi
. AN 9-32 L
PVC
20.9
TounF
-25C to +70C
48391 SoPtRh-SoPt
S AP 9-32 L
PVC
20.9
TounF -10C to +80C
PVC
fleZinI
48392 Cu-CuNi .o
U AC 9-32 L
PVC
20.9
TounF
-5C to +70C
48493 Fe-CuNi
J AF 9-32 L
PVC
20.9
TounF
48393 Fe-CuNi .o
L AE 9-32 LS
PVC
22.1
TounF
stationaT[
48394 SoNiCT-SoNi
. AN 9-32 LS
PVC
22.1
TounF
PVC
-25C to +70C
-10C to +80C
fleZinI
IalX. steel wiTe DTaiF 22.1
48395 SoPtRh-SoPt
S AP 9-32 LS
PVC
TounF
-5C to +70C
4839 Cu-CuNi .o
U AC 9-32 LS
PVC
22.1
TounF

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5

480
480
480
480
480
758
758
758
758

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
12
12
12
12
12
12
12
12

520
520
520
520
520
13
13
13
13
752
752
752
752
744
744
744
744
542
542
542
542

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
12
12
12
12
12
12
12
12

14
14
14
14
14
738
738
738
738
938
938
938
938
907
907
907
907
38
38
38
38

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5

793
793
793
793
793
923
923
923
923

L stTanFeF conFuctoT
M soliF conFuctoT
tin. tinneF
IalX. IalXani\eF

333

In
st
Ta alla
nI ti
e on
C te
O
pe
O
Ta
in
tu
Z .D
Te
ca en
Dl Fi
: e nI
ei
Ta
Fi
MI Iht
us
M ap
O pT
oZ
.

Te
O
of pe
in Tat
su uT
la e
tio Ta
n nI
C e

ap
pT
oZ
.
Fo
TO

O
ut
eT

La
cM
et
Ja
c
aT Met
O
oT
in
I

Pa
Tt

Co
Te

in
s

ul
at
io
n

O
O

no
.
Th
eT
O O
a o
w teTi cou
ith al p
DI in a le e
N cc leO
43 o e
Th
71 TFa nt
eT
O
3 nce
oc
ou
pl
e
t[
T[
pe
pe

COMPENSATING CABLES

Multiple-pair: 16 pairs (32 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm; M = solid conductor, conductor 1.38 mm)
48397 FE-CuNi .o
L AE 9-32 LS<
PVC
2.1
TounF
stationaT[
PVC
48398 SoNiCT-SoNi
. AN 9-32 LS<
PVC
2.1
TounF
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
48399 SoPtRh-SoPt
S AP 9-32 LS<
PVC
2.1
TounF
fleZinI
PVC
-5C to +70C
48400 Cu-CuNi .o
U AC 9-32 LS<
PVC
2.1
TounF
48401 Fe-CuNi .o
L AE 9-32 MS<
PVC
25.3
TounF
stationaT[
PVC
48402 SoNiCT-SoNi
. AN 9-32 MS<
PVC
25.3
TounF
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
fleZinI
48403 SoPtRh-SoPt
S AP 9-32 MS<
PVC
25.3
TounF
PVC
-5C to +70C
48404 Cu-CuNi .o
U AC 9-32 MS<
PVC
25.3
TounF
48405 Fe-CuNi .o
L AE 20-32 M
PVC
25.1
TounF
PETP-tape
stationaT[
4840 SoNiCT-SoNi
. AN 20-32 M
PVC
TounF
Dl. Cu-ITounF wiTe 25.1
-25C to +70C
-10C to +80C
fleZinI
0.5 OO 
48407 SoPtRh-SoPt
S AP 20-32 M
PVC
25.1
TounF
-5C to +70C
Alu-tapePVC
48408 Cu-CuNi .o
U AC 20-32 M
PVC
25.1
TounF
Multiple-pair: 18 pair (36 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm; M = solid conductor, conductor 1.38 mm)
48130 Fe-CuNi .o
L AE 9-3 L
PVC
22.1
TounF
stationaT[
48132 SoNiCT-SoNi
. AN 9-3 L
PVC
22.1
TounF
-25C to +70C
PVC
48133 SoPtRh-SoPt
S AP 9-3 L
PVC
22.1
TounF -10C to +80C
fleZinI
48409 Cu-CuNi .o
U AC 9-3 L
PVC
22.1
TounF
-5C to +70C
48494 Fe-CuNi
J AF 9-3 L
PVC
22.1
TounF
48410 Fe-CuNi .o
L AE 9-3 LS
PVC
23.3
TounF
stationaT[
PVC
48411 SoNiCT-SoNi
. AN 9-3 LS
PVC
23.3
TounF
-25C to +70C
IalX. steel wiTe
-10C to +80C
fleZinI
48412 SoPtRh-SoPt
S AP 9-3 LS
PVC
23.3
TounF
DTaiF
-5C to +70C
48413 Cu-CuNi .o
U AC 9-3 LS
PVC
23.3
TounF
4817 Fe-CuNi .o
L AE 9-3 LS<
PVC
27.3
TounF
stationaT[
PVC
4819 SoNiCT-SoNi
. AN 9-3 LS<
PVC
27.3
TounF
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
fleZinI
48170 SoPtRh-SoPt
S AP 9-3 LS<
PVC
27.3
TounF
PVC
-5C to +70C
48414 Cu-CuNi .o
U AC 9-3 LS<
PVC
27.3
TounF
48415 Fe-CuNi .o
L AE 9-3 MS<
PVC
2.1
TounF
stationaT[
PVC
4841 SoNiCT-SoNi
. AN 9-3 MS<
PVC
2.1
TounF
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
fleZinI
48417 SoPtRh-SoPt
S AP 9-3 MS<
PVC
2.1
TounF
PVC
-5C to +70C
48418 Cu-CuNi .o
U AC 9-3 MS<
PVC
2.1
TounF
48419 Fe-CuNi .o
L AE 20-3 M
PVC
2.0
TounF
PETP-tape
stationaT[
48420 SoNiCT-SoNi
. AN 20-3 M
PVC
2.0
TounF
Dl. Cu-ITounF wiTe
-25C to +70C
-10C to +80C
fleZinI
0.5 OO 
48421 SoPtRh-SoPt
S AP 20-3 M
PVC
2.0
TounF
-5C to +70C
Alu-tapePVC
48422 Cu-CuNi .o
U AC 20-3 M
PVC
2.0
TounF
Multiple-pair: 19 pairs (38 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm)
48134 Fe-CuNi .o
L AE 9-38 L
PVC
22.5
TounF
stationaT[
48135 SoNiCT-SoNi
. AN 9-38 L
PVC
22.5
TounF
-25C to +70C
PVC
-10C to +80C
fleZinI
4813 SoPtRh-SoPt
S AP 9-38 L
PVC
22.5
TounF
-5C to +70C
48423 Cu-CuNi .o
U AC 9-38 L
PVC
22.5
TounF
48171 Fe-CuNi .o
L AE 9-38 LS<
PVC
2.5
TounF
stationaT[
PVC
48172 SoNiCT-SoNi
. AN 9-38 LS<
PVC
2.5
TounF
-25C to +70C
IalX. steel wiTe DTaiF
-10C to +80C
fleZinI
48173 SoPtRh-SoPt
S AP 9-38 LS<
PVC
2.5
TounF
PVC
-5C to +70C
48424 Cu-CuNi .o
U AC 9-38 LS<
PVC
2.5
TounF
Multiple-pair: 20 pairs (40 x 1.5 mm2) (L = stranded wire, conductor make-up 48 x 0.20 mm; M = solid conductor, conductor 1.38 mm)
48425 Fe-CuNi .o
L AE 9-40 L
PVC
24.1
TounF
stationaT[
4842 SoNiCT-SoNi
. AN 9-40 L
PVC
24.1
TounF
-25C to +70C
PVC
-10C to +80C
fleZinI
48427 SoPtRh-SoPt
S AP 9-40 L
PVC
24.1
TounF
-5C to +70C
48428 Cu-CuNi .o
U AC 9-40 L
PVC
24.1
TounF
48429
48430
48431
48432
48433
48434
48435
4843
48437
48438
48439
48440
48441
48442
48443
48444

Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o
Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt
Cu-CuNi .o

L stTanFeF conFuctoT
M soliF conFuctoT
tin. tinneF
IalX. IalXani\eF

334

L
.
S
U
L
.
S
U
L
.
S
U
L
.
S
U

AE 9-40 LS
AN 9-40 LS
AP 9-40 LS
AC 9-40 LS
AE 9-40 LS<
AN 9-40 LS<
AP 9-40 LS<
AC 9-40 LS<
AE 9-40 MS<
AN 9-40 MS<
AP 9-40 MS<
AC 9-40 MS<
AE 9-40M
AN 9-40 M
AP 9-40 M
AC 9-40 M

PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC

25.3
25.3
25.3
25.3
29.3
PVC
29.3
IalX. steel wiTe DTaiF
29.3
PVC
29.3
28.0
PVC
28.0
IalX. steel wiTe DTaiF
28.0
PVC
28.0
2.0
PETP-tape
2.0
Dl. Cu-ITounF wiTe
0.5 OO Alu-tape 2.0
PVC
2.0
PVC
IalX. steel wiTe DTaiF

TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF
TounF

-10C to +80C

stationaT[
-25C to +70C
fleZinI
-5C to +70C

-10C to +80C

stationaT[
-25C to +70C
fleZinI
-5C to +70C

-10C to +80C

stationaT[
-25C to +70C
fleZinI
-5C to +70C

-10C to +80C

stationaT[
-25C to +70C
fleZinI
-5C to +70C

7.5
7.5
7.5
7.5
12
12
12
12
12
12
12
12

1141
1141
1141
1141
1130
1130
1130
1130
847
847
847
847

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
12
12
12
12
12
12
12
12

904
904
904
904
904
1040
1040
1040
1040
128
128
128
128
1232
1232
1232
1232
944
944
944
944

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5

937
937
937
937
1340
1340
1340
1340

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
12
12
12
12
12
12
12
12

1032
1032
1032
1032
1200
1200
1200
1200
144
144
144
144
1381
1381
1381
1381
1001
1001
1001
1001

1.0
1.0
1.0
1.0

TounF
TounF
TounF
TounF

TounF
TounF
-10C to +80C
TounF
TounF
TounF
TounF
-10C to +80C
TounF
TounF
TounF
TounF
TounF -40C to +200C

-10C to +80C

4843
4844
4845

Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt

L
.
S

AE 15-022
AN 15-022
AP 15-022

Ilass-DeT
Ilass-DeT
Ilass-DeT

silicone

4.0
4.0
4.0
4.0
4.9
4.9
4.9
4.9
3.4
3.4
3.4

484

Cu-CuNi .o

AC 15-022

Ilass-DeT

3.4

TounF

48209
48210
48211

Fe-CuNi .o
SoNiCT-SoNi
SoPtRh-SoPt

L
.
S

AE 15-G 022
AN 15-G 022
AP 15-G 022

Ilass-DeT
Ilass-DeT
Ilass-DeT

siliconeIlass-fiDeT

3.9
3.9
3.9

TounF
TounF
TounF

4847

Cu-CuNi .o

AC 15-G 022

Ilass-DeT

3.9

TounF

5.0
5.0
5.0
5.0

TounF
TounF
TounF
TounF

4.
4.
4.
4.

TounF
TounF
-40C to +200C
TounF
TounF

.0
.0
.0
.0

TounF
TounF
TounF
TounF

.0
.0
.0
.0
.0
.0
.0
.0
.0
.0
.0
.0

TounF
TounF
-10C to +80C
TounF
TounF
TounF
TounF
-10C to +80C
TounF
TounF
TounF
TounF
-40C to +200C
TounF
TounF

48212 Fe-CuNi .o
L AE GI-SIL-GI-S
Ilass-DeT
silicone
48213 SoNiCT-SoNi
. AN GI-SIL-GI-S
Ilass-DeT
Glass-fiDeT
48214 SoPtRh-SoPt
S AP GI-SIL-GI-S
Ilass-DeT
IalX. steel wiTe DTaiF
4848 Cu-CuNi .o
U AC GI-SIL-GI-S
Ilass-DeT
Single-pair: 2 x 0.5 mm2 (L = stranded wire, conductor make-up 16 x 0.20 mm)
48215 Fe-CuNi .o
L AE GI-SIL
Ilass-DeT
4821 SoNiCT-SoNi
. AN GI-SIL
Ilass-DeT
silicone
48217 SoPtRh-SoPt
S AP GI-SIL
Ilass-DeT
4849 Cu-CuNi .o
U AC GI-SIL
Ilass-DeT
Single-pair: 2 x 0.75 mm2 (L = stranded wire, conductor make-up 24 x 0.20 mm)
48218 Fe-CuNi .o
L AE PVC-PVC
PVC
48219 SoNiCT-SoNi
. AN PVC-PVC
PVC
PVC
48220 SoPtRh-SoPt
S AP PVC-PVC
PVC
48470 Cu-CuNi .o
U AC PVC-PVC
PVC
Multiple-pair: 4 x 0.22 mm2 (stranded wire, conductor make-up 7 x 0.20 mm)
48221 Fe-CuNi .o
L AE PVC-PVC
PVC
48222 SoNiCT-SoNi
. AN PVC-PVC
PVC
PVC
48223 SoPtRh-SoPt
S AP PVC-PVC
PVC
48471 Cu-CuNi .o
U AC PVC-PVC
PVC
48224 Fe-CuNi .o
L AE PVC-C-PVC
PVC
IalX.
48225 SoNiCT-SoNi
. AN PVC-C-PVC
PVC
Cu-DTaiF
4822 SoPtRh-SoPt
S AP PVC-C-PVC
PVC
PVC LacMet
48472 Cu-CuNi .o
U AC PVC-C-PVC
PVC
48227 Fe-CuNi .o
L AE GIL-SIL
Ilass-DeT
48228 SoNiCT-SoNi
. AN GIL-SIL
Ilass-DeT
silicone
48229 SoPtRh-SoPt
S AP GIL-SIL
Ilass-DeT
48473 Cu-CuNi .o
U AC GIL-SIL
Ilass-DeT

In
st
Ta alla
nI ti
e on
C te
O
pe
O
Ta
in
tu
Z .D
Te
ca en
Dl Fi
: e nI
ei
Ta
Fi
MI Iht
us
M ap
O pT
oZ
.

Fo
TO

Te
O
of pe
in Tat
su u T
la e
tio Ta
n nI
C e

O
O
ap
pT
oZ
.

O
ut
eT

Single-pair: 2 x 0.22 mm2 (L = stranded wire, conductor make-up 7 x 0.20 mm)


48200 FE-CuNi .o
L AE 1 L
PVC
48201 SoNiCT-SoNi
. AE 1 L
PVC
48202 SoPtRh-SoPt
S AE 1 L
PVC
4840 Cu-CuNi .o
U AE 1 L
PVC
Single-pair: 2 x 0.22 mm2 (L = stranded wire, conductor make-up 7 x 0.20 mm)
48203 Fe-CuNi .o
L AE 9-022
PVC
48204 SoNiCT-SoNi
. AE 9-022
PVC
PVC
48205 SoPtRh-SoPt
S AE 9-022
PVC
4841 Cu-CuNi .o
U AE 9-022
PVC
4820 Fe-CuNi .o
L AE 5-022
PVC
PETP tape
48207 SoNiCT-SoNi
. AN 5-022
PVC
IalX. Cu-TounF
wiTe DTaiF
48208 SoPtRh-SoPt
S AP 5-022
PVC
PVC
U AC 5-022
PVC
4842 Cu-CuNi .o

La
cM
et
Ja
c
aT Met
O
oT
in
I

ul
at
io
n
in
s
Co
Te

Pa
Tt

no
.
Th
eT
O O
a o
w teTi cou
ith al p
DI in a le e
N cc leO
43 o e
Th
71 TFa nt
eT
O
3 nce
oc
ou
pl
e
t[
T[
pe
pe

COMPENSATING CABLES

stationaT[
-25C to +70C
fleZinI
-5C to +70C

7.5
7.5
7.5
7.5

10
10
10
10

stationaT[
-25C to +70C
fleZinI
-5C to +70C

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5

22
22
22
22
31
31
31
31
1
1
1

stationaT[
-25C to +70C
fleZinI
-5C to +70C
stationaT[
-25C to +180C
fleZinI
-25C to +180C
shoTt tiOe
+200C
stationaT[
-25C to +180C
fleZinI
-40C to +200C
-25C to +180C
shoTt tiOe
+200C
stationaT[
-25C to +180C
-40C to +200C
fleZinI
-25C to +180C
shoTt tiOe +200C

-10C to +80C

7.5

1

7.5
7.5
7.5

22
22
22

7.5

22

7.5
7.5
7.5
7.5

25
25
25
25

stationaT[
-25C to +200C
fleZinI
-25C to +200C

7.5
7.5
7.5
7.5

18
18
18
18

stationaT[
-25C to +70C
fleZinI
-5C to +70C

7.5
7.5
7.5
7.5

25
25
25
25

stationaT[
-20C to +80C
fleZinI
-5C to +80C

7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5

33
33
33
33
37
37
37
37
35
35
35
35

stationaT[
-20C to +80C
fleZinI
-5C to +80C
stationaT[
-25C to +180C
fleZinI
-25C to +180C

L stTanFeF conFuctoT
M soliF conFuctoT
tin. tinneF
IalX. IalXani\eF

335

COAXIAL CABLES

Description

Properties

Page

RG-Coaxial Cables

338

RG-Coaxial Cables

339

RG-Coaxial Cables

340

Halogen-Free RG-Coaxial Cables

341
342

CATV-Cables
SAT-Coaxial Cables

up to 2150 MHz, for satellite-receivers, double screened

343

Multimedia-Coaxial Cables

SAT 1,0/4,6GH, up to 2400MHz, for digital-tv, double screened, screening efficieny >90dB

344

SAT-Coaxial Cables

for digital-tv, screening efficieny >90dB / >95dB, for satellite-receivers, double screened

345

RGB-COAX-CY / RGB-COAX-(St)Y

transmission cables for colour monitor

346

337

Coaxial Cables

RG-Coaxial Cables

Type
Part no.
Cable structure
Inner conductor diameter mm
Insulation mm
Outer conductor
Outer sheath
Min. bending radius approx. mm
Temperature range C
Copper weight kg/km
Outer approx. mm
Weight approx. kg / km
Electrical characteristics
Impedance (Ohm)
Frequency range
f (max.) GHz
Propagation velocity v/c
Attenuation at 20C
(db/100m)
100 MHz
200 MHz
500 MHz
800 MHz
1000 MHz
1350 MHz
1750 MHz
CapacitancepF/m
Rel. velocity of propagation %
Insulation resistance
MOhm x kmmin.
Loop resistance
max. (Ohm/km)
Nominal peak voltagekVs
Dielectric strength
50 HzkVeff

RG 6 A/U
40001

RG 11 A/U
40002

RG 58 C/U
40003

RG 59 B/U
40004

RG 62 A/U
40005

RG 71 B/U
40006

1 x 0,7
Steel/copper, bare
4,7 PE
2 braids
Silvered copper
Copper, bare
PVC
40
-35 to +80
72,0
8,4
115

7 x 0,4
Tinned copper
7,3 PE
Braid
Copper, bare
PVC
50
-35 to +80
58,0
10,3
140

19 x 0,2
Tinned copper
2,95 PE
Braid
Tinned copper
PVC
25
-35 to +80
29,0
5,0
38

1 x 0,6
Steel/copper, bare
3,7 PE
Braid
Copper, bare
PVC
30
-35 to +80
28,0
6,2
57

1 x 0,6
Steel/copper, bare
3,7 PE, hollow
Braid
Copper, bare
PVC
30
-35 to +80
28,0
6,2
52

1 x 0,6
Steel/copper, bare
3,7 PE, hollow
2 braids
Copper, bare
Tinned copper
PVC
30
-50 to +70
48,0
6,2
62

75 3

75 3

50 2

75 3

93 5

93 3

3
0,7

3
0,7

3
0,7

3
0,7

3
0,8

3
0,8

8,8
13,5
21
27,5
67
67

7,5
11
18,5
24
30
67
67

17
24
39
51
56
101
67

11,5
16,5
27
35
41
67
67

10,5
15
24,5
32,5
35
42,5
83

10,5
15
24,5
32,5
42,5
83

10

10

10

10

10

10

110
3

23
5

53
2

171
4

155
1

136
2

10

Dimensions and specifications may be changed without prior notice. (RM01)

Note

The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.
RG-Coaxial types are in accordance with US-Military specifications MIL-C-17.
RG/U: R=Radio, G=Guide, U=Utility

Application

Coaxial cables are used in high frequency transmission, especially for transmitters and receivers, computers, radio and TV transmissions. The varied
mechanical, thermal and electronic properties of Coaxial cables mean that they can be used up into the GHz levels, as per cable type.

338

Coaxial Cables

RG-Coaxial Cables

Type
Part no.
Cable structure
Inner conductor diameter mm
Insulation mm
Outer conductor
Outer sheath
Min. bending radius approx. mm
Temperature range C
Copper weight kg/km
Outer approx. mm
Weight approx. kg / km
Electrical characteristics
Impedance (Ohm)
Frequency range
f (max.) GHz
Propagation velocity v/c
Attenuation at 20C
(db/100m)
100 MHz
200 MHz
500 MHz
800 MHz
1000 MHz
1350 MHz
1750 MHz
CapacitancepF/m
Rel. velocity of propagation %
Insulation resistance
MOhm x kmmin.
Loop resistance
max. (Ohm/km)
Nominal peak voltagekVs
Dielectric strength
50 HzkVeff

RG 174 A/U
40197

RG 174 U
400189

RG 178 B/U
40007

RG 179 B/U
40008

RG 180 B/U
40009

RG 187 A/U
40010

7 x 0,2
Steel/copper, bare
1,52 PE
Braid
Tinned copper
PVC
15
-35 to +80
7,0
2,8
11

7 x 0,2
Steel/copper, bare
1,52 PE
Braid
Tinned copper
PVC
15
-35 to +80
7,0
2,6
11

7 x 0,1
Steel/copper, silvered
0,86 PTFE
Braid
Silvered copper
FEP
10
-55 to +200
7,0
1,8
8

7 x 0,1
Steel/copper, silvered
1,6 PTFE
Braid
Silvered copper
FEP
15
-55 to +200
8,0
2,5
16

7 x 0,1
Steel/copper, silvered
2,6 PTFE
Braid
Silvered copper
FEP
25
-55 to +200
11,0
3,7
28

7 x 0,1
Steel/copper, silvered
1,6 PTFE
Braid
Silvered copper
PFA
15
-55 to +260
9,0
2,6
17

50 2

50 2

50 2

75 3

95 5

75 3

1
0,7

1
0,7

3
0,7

3
0,7

3
0,7

3
0,7

30
45
73
93
101
70

30
45
73
93
101
70

43
62
102
134
93
70

28
41
69
92
63
70

20
33
50
70

28
41
69
92
64
70

10

10

10

10

10

10

360
1

360
1

860
1

840
1

840
2

840
1

Dimensions and specifications may be changed without prior notice.

Note

The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.
The colour at FEP and PFA outer sheath is brown or white as per production outlet.
RG-Coaxial types are in accordance with US-Military specifications MIL-C-17.
RG/U: R=Radio, G=Guide, U=Utility

Application

Coaxial cables are used in high frequency transmission, especially for transmitters and receivers, computers, radio and TV transmissions. The varied
mechanical, thermal and electronic properties of Coaxial cables mean that they can be used up into the GHz levels, as per cable type.

339

Coaxial Cables

RG-Coaxial Cables

Type
Part no.
Cable structure
Inner conductor diameter mm
Insulation mm
Outer conductor
Outer sheath
Min. bending radius approx. mm
Temperature range C
Copper weight kg/km
Outer approx. mm
Weight approx. kg / km
Electrical characteristics
Impedance (Ohm)
Frequency range
f (max.) GHz
Propagation velocity v/c
Attenuation at 20C
(db/100m)
100 MHz
200 MHz
500 MHz
800 MHz
1000 MHz
1350 MHz
1750 MHz
CapacitancepF/m
Rel. velocity of propagation %
Insulation resistance
MOhm x kmmin.
Loop resistance
max. (Ohm/km)
Nominal peak voltagekVs
Dielectric strength
50 HzkVeff

RG 213
40012

RG 214 U
40011

RG 217
40200

RG 218
40201

RG 223 U
40202

RG 316 B/U
40203

7 x 0,8
Copper, bare
7,24 PE
Braid
Copper, bare
PVC
50
-35 to +80
85,0
10,3
159

7 x 0,8
Silvered copper
7,24 PE
2 braids
2x silvered copper
PVC
50
-35 to +80
120,0
10,8
198

1 x 2,7
Copper, bare
9,4 PE
2 braids
Copper, bare
PVC
70
-35 to +80
187,0
13,84
300

1 x 4,95
Copper, bare
17,3 PE
Braid
Copper, bare
PVC
110
-35 to +80
348,0
22,1
710

1 x 0,9
Silvered copper
2,95 PE
2 braids
2x silvered copper
PVC
25
-35 to +80
44,0
5,2
60

7 x 0,2
Steel/copper, silvered
1,52 PTFE
Braid
Silvered copper
PTFE/ alt. FEP
15
-55 to +200
9,0
2,5
15

50 2

50 2

50 2

50 2

50 2

50 2

3
0,7

11
0,7

3
0,66

3
0,66

3
0,7

3
0,7

7
10,2
17
23
101
100

7
10,2
17
23
101
67

4,8
7,1
12,3
16,8
101
100

2,9
4,5
8,1
11,2
101
100

17
23
38
50
101
67

28
40
68
90
95
70

10

10

10

10

10

10

10
5

10
5

5
7

2
11

36
2

310
1

10

10

10

15

Dimensions and specifications may be changed without prior notice.

Note

The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.
The colour outer sheath at PTFE is brown or transparent as per production outlet.
RG-Coaxial types are in accordance with US-Military specifications MIL-C-17.
RG/U: R=Radio, G=Guide, U=Utility

Application

Coaxial cables are used in high frequency transmission, especially for transmitters and receivers, computers, radio and TV transmissions. The varied
mechanical, thermal and electronic properties of Coaxial cables mean that they can be used up into the GHz levels, as per cable type.

340

Coaxial Cables

Halogen-Free RG-Coaxial Cables

Type RG.../U
Part no.
Cable structure
Inner conductor diameter mm
Insulation mm
Outer conductor
Outer sheath
Min. bending radius approx. mm
Temperature range C
Copper weight kg/km
Outer approx. mm
Weight approx. kg / km
Electrical characteristics
Impedance (Ohm)
Frequency range
f (max.) GHz
Propagation velocity v/c
Attenuation at 20C
(db/100m)
3 MHz
10 MHz
100 MHz
200 MHz
500 MHz
800 MHz
CapacitancepF/m
Rel. velocity of propagation %
Insulation resistance
MOhm x kmmin.
Loop resistance
max. (Ohm/km)
Nominal peak voltagekVs
Dielectric strength
50 HzkVeff.

11 A/U
40190

58 C/U
40191

59 B/U
40192

62 A/U
40193

71 B/U
40194

213 U
40195

214 U
40196

7 x 0,4
Tinned copper
7,3 PE
Braid
Copper, bare
HM2
50
-35 to +80
58,0
10,3
144

19 x 0,2
Tinned copper
2,95 PE
Braid
Tinned copper
HM2
25
-35 to +80
29,0
5,4
38

1 x 0,6
Steel/copper, bare
3,7 PE
Braid
Copper, bare
HM2
30
-35 to +80
28,0
6,4
57

1 x 0,6
Steel/copper, bare
3,7 PE, hollow
Braid
Copper, bare
HM2
30
-35 to +80
28,0
6,4
54

1 x 0,6
Steel/copper, bare
3,7 PE, hollow
2 braids
Copper, bare
Tinned copper
HM2
30
-50 to +70
48,0
6,9
64

7 x 0,8
Copper, bare
7,24 PE
Braid
Copper, bare
HM2
50
-35 to +80
85,0
10,3
155

7 x 0,8
Silvered copper
7,24 PE
2 braids
2x silvered copper
HM2
50
-35 to +80
120,0
10,8
203

75 3

50 2

75 3

93 5

93 3

50 2

50 2

3
0,7

3
0,7

3
0,7

3
0,8

3
0,8

3
0,7

11
0,7

1,3
2,4
7,8
11,3
18,7
23,4
68
67

2,9
5,3
17
24,4
39,2
47,8
0
67

2
3,8
12,2
17,6
27,2
35,2
68
67

2
3,7
12
17,3
24,7
34,6
42,5
43

2
3,7
12,5
17,3
24,7
34,6
42,5
43

1,2
2,3
7,5
10,9
17,2
22,6
101
101

1,2
2,3
7,5
10,9
17,2
22,6
101
101

10

10

10

10

10

10

10

23
5

53
2

171
2

155
1

136
1

10
5

10
5

10

10

10

Dimensions and specifications may be changed without prior notice. (RM01)

Note

The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.
H-outer sheath = halogen-free material (HM2)
RG-Coaxial types are in accordance with US-Military specifications MIL-C-17.
RG/U: R=Radio, G=Guide, U=Utility
FRNC = Flame Retardant Non-Corrosive

Application

Coaxial cables are used in high frequency transmission, especially for transmitters and receivers, computers, radio and TV transmissions where no
flame propagation under behaviour in fire is permitted. The varied mechanical, thermal and electronic properties of Coaxial cables mean that they can
be used up into the GHz levels, as per cable type.

341

Coaxial Cables

CATV-Cables with alu- or copper foil and braiding

used as
Type

0.7/4.4
ALG
40135

Underground
1.1/7.3
ALG
40139

Outdoor span
1.1/7.3
ALG-T
40140

Underground
1.8/11.5
FG
40141

BK-Underground BK-Underground BK-Underground BK-Underground


A-2YK2Y1
A-2Y0K2Y1
A-2Y0K2Y1
A-2Y0K2Y1
iKx 1.1/7.3
nKx 2.2/8.8
qKx 3.3/13.5
sKx 4.9/19.4
40142
40143
40144
40179

0,7
Copper, bare
4,4 PE
Polyester foil
coated with
aluminium on both
sides
Braid
PVC
white
6,6
35
44

1,1
Copper, bare
7,3 PE
Polyester foil
coated with
aluminium on both
sides
Braid
PE
black
10,5
100
98

1,1
Copper, bare
7,3 PE
Polyester foil
coated with
aluminium on both
sides
Braid
PE
black
2,8
150
5500
177

1,8
Copper, bare
11,5 PE
Copper tape

1,1
Copper, bare
7,3 PE
Copper tube,
welded

2,2
Copper, bare
8,8 PE, hollow
Copper tube,
welded

3,3
Copper, bare
13,5 PE, hollow
Copper tube,
welded

4,9
Copper, bare
19,4 PE, hollow
Copper tube,
welded

Braid
PE
black
15,0
150
218

PE
black
11,0
160
142

PE
black
12,5
200
183

PE
black
17,0
300
347

PE
black
24,4
400
500

75 3
67
0,7

75 3
67
0,7

75 3
67
0,7

75 3
67
0,7

75 2
65
0,7

75 2
51
0,88

75 1
51
0,88

75 1
50
0,89

9
12
21,2
27,5
30,5
37
43
47,5

5,2
7,3
12,6
16,8
18,8
23
27,7
30,2

5,2
7,3
12,6
16,8
18,8
23
27,7
30,2

3,5
5,2
9
12
13
-

5,4
7,9
12,9
17,3
18,9
-

2,8
4
6,6
8,4
9,3
-

1,9
2,7
4,4
5,7
6,3
-

1,3
1,9
3,1
4,1
4,4
-

30
30
25
23

32
32
30
27

32
32
30
27

30
30
28
25

26
23
21
-

26
23
21
-

28
25
23
-

28
25
23
-

DC resistance at 20C
Inner conductor max.Ohm/km
Outer conductor max.Ohm/km

47
23

18,5
11

18,5
11

7,3
6,5

22
3,1

5,6
3

2,5
2

1
1

Screening efficiency (dB)


50 and 100 MHz
100 and 500 MHz
500 and 1000 MHz
1000 and 2050 MHz

75
75
75
75

80
85
85
78

80
85
85
78

80
85
85
80

110
110
110
110

110
110
110
110

110
110
110
110

110
110
110
110

Post office approved

G670009A

G670011A

G622015B

G622010B

Part no.
Cable structure
Inner conductor diameter mm
Insulation mm
Outer conductor

Outer sheath
Sheath colour
Outer approx. mm
Min. bending radius approx. mm
Strain/suspending wire N
Weight approx. kg / km
Electrical characteristics
Impedance (Ohm)
CapacitancepF/m
Propagation velocity v/c
Attenuation at 20C
(db/100m)
100 MHz
200 MHz
500 MHz
800 MHz
950 MHz
1350 MHz
1750 MHz
2050 MHz
Structural return loss min. (dB) between
30 and 300 MHz
300 and 600 MHz
600 and 960 MHz
960 and 1750 MHz

Dimensions and specifications may be changed without prior notice. (RM01)

Note

The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.
BK-underground: broadband cable in accordance with FTZ 15 TV 11 (post cable)
AL=Aluminium, ALPR=Polyesterfoil coated with Aluminium on both sides
BK-cable=broadband communication cable, Cu=Copper, CuR=Cu-tube welded, CuW=Copperweld, F=Foil, G=Braid, PE=Polyethylene,
PEH=Polyethylene air-space insulation, PVC=Polyvinylchloride

342

Coaxial Cables

SAT-Coaxial Cables up to 2150 MHz, for satellite-receivers, double screened

Type
Part no.

1,1/4,8
40150

1.65/7.2 ALG
40151

SAT-MINI 1
40159

DUO 2x0.7/2.9
40168

QUADRO 4x0.7/2.9
40169

1,1 Tinned copper


5 Cell PE
Polyester foil coated with
aluminium on both sides
Braid
PVC
white
6,8
50
49

1,6 Copper, bare


7,2 Cell PE
Polyester foil coated with
aluminium on both sides
Braid
PE
black
10,1
60
81

0,8 Copper, bare


3,5 Cell PE
Polyester foil coated with
aluminium on both sides
Braid
PVC
white
5,4 x 10,8
40
62

0,65 Copper, bare


3 Cell PE
Polyester foil coated with
aluminium on both sides
Braid
PVC
white
8,6 x 4,3
35
40

0,6 Copper, bare


3 Cell PE
Polyester foil coated with
aluminium on both sides
Braid
PVC
white
20,0 x 4,3
80
82

75 3
55
0,8

75 3
55
0,82

75 3
55
0,82

75 3
55
0,8

75 3
55
0,8

5
7,3
13
17,2
19,5
23,5
27,6
30
31

3,7
5,1
9
11,8
13,6
16,8
19,7
22
22,5

8
11,5
18,5
23,5
25,5
31
35,5
39,5
43

8,9
13,5
22
28
31,5
37
42,3
45,9
50,4

8,9
13,5
22
28
31,5
37
42,3
45,9
50,4

28
28
26
24

31
30
30
28

27
25
20
20

20
17
17
-

20
18
15
-

DC resistance at 20C
Inner conductor max.Ohm/km
Outer conductor max.Ohm/km
Max. nominal voltage (V)

18
20
-

9
12
-

36
28
-

110
22
-

52
26
-

Screening efficiency (dB)


50 and 100 MHz
100 and 500 MHz
500 and 1000 MHz
1000 and 2050 MHz

75
75
75
75

80
85
85
78

78
78
75
75

75
75
75
75

75
75
75
75

Post office approved


Copper weight kg/km

G670010A
21,0

G622016B
35,0

30,0

16,0

50,0

Cable structure
Inner conductor diameter mm
Insulation mm
Core colours
Outer conductor

Outer sheath
Sheath colour
Outer approx. mm
Min. bending radius approx. mm
Weight approx. kg / km
Electrical characteristics
Impedance (Ohm)
CapacitancepF/m
Propagation velocity v/c
Attenuation at 20C
(db/100m)
100 MHz
200 MHz
500 MHz
800 MHz
950 MHz
1350 MHz
1750 MHz
2050 MHz
2150 MHz
Structural return loss min. (dB) between
30 and 300 MHz
300 and 600 MHz
600 and 960 MHz
960 and 2050 MHz

Dimensions and specifications may be changed without prior notice. (RM01)

Note

The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.
AL=Aluminium, ALPR=Polyesterfoil coated with Aluminium on both sides
Cu=Copper, CuW=Copperweld, F=Foil, G=Braid, PE=Polyethylene, PEH=Polyethylene air-space insulation, PVC=Polyvinylchloride, vz=tinned

343

Coaxial Cables

Multimedia-Coaxial Cables SAT 1,0/4,6GH, up to 2400MHz, for digital-tv,

double screened, screening efficieny >90dB

used as
Type
Part no.

inner/outer
1.0/4.6 GH-Y
40176

Underground
1.0/4.6 GH-2Y
40177

Safety zones
1.0/4.6 GH-FRNC
40178

1 Copper with skin


4,6 Cell polyethylene with skin and PIB
coating
Polyester foil coated with aluminium on
both sides
PVC
white
6,6
45
40

1 Copper with skin


4,6 Cell polyethylene with skin and PIB
coating
Polyester foil coated with aluminium on
both sides
PE
black
6,6
45
40

1 Copper with skin


4,6 Cell polyethylene with skin and
PIB coating
Polyester foil coated with aluminium
on both sides
FRNC
grey
6,6
45
40

75 1
55
0,8

75 1
55
0,85

75 1
55
0,85

5,8
7,8
12,5
14,7
17,2
19,1
26,2
28,5
31,3

5,8
7,8
12,5
14,7
17,2
19,1
26,2
28,5
31,3

5,8
7,8
12,5
14,7
17,2
19,1
26,2
28,5
31,3

30
32
31
26
30

30
32
31
26
30

30
32
31
26
30

DC resistance at 20C
Inner conductor max.Ohm/km
Outer conductor max.Ohm/km
Max. nominal voltage (V)

18
20
-

18
20
-

18
20
-

Screening efficiency (dB)


Copper weight kg/km

90
22,0

90
22,0

90
22,0

Cable structure
Inner conductor diameter mm
Insulation mm
Outer conductor
Outer sheath
Sheath colour
Outer approx. mm
Approv. bending radius approx. mm
Weight approx. kg / km
Electrical characteristics
Impedance (Ohm)
CapacitancepF/m
Propagation velocity v/c
Attenuation at 20C
(db/100m)
100 MHz
200 MHz
450 MHz
600 MHz
800 MHz
1000 MHz
1750 MHz
2050 MHz
2400 MHz
Structural return loss min. (dB) between
30 and 300 MHz
300 and 600 MHz
600 and 960 MHz
960 and 1750 MHz
1750 and 2400 MHz

Dimensions and specifications may be changed without prior notice. (RM01)

Note

The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.
FRNC=Flame Retardant Non Corrosive, PEE= Cell-Polyethylene, PIB= Polyisobutylene, ALPR=Polyesterfoil coated with Aluminium on both sides
F=Foil, G=Braid, GH=Braid-covering ca. 88%

Application

Copper inner-conductor 1,02 with skin-effect


Protection against humidity and corrosion / Solid compound of dielectric. No change of position during installation in narrow bending radius.
Dielectric 4,6 mm : - special PE-compound, foaming by GAS-INJEKTION
Important improvement of propagation velocity values / Very high transmission speed of individual signals (presumption for Multimedia) /
Improvement for the resistance to ageing / Reduction of attenuation-loss by approx. 2dB
The over surface of dielectric consists too a skin-coating (smooth over surface)
Protection against humidity and other chemical influences / Minimum impedance tolerance 2 Ohm / This coaxial cable is crimpable / Installation
in narrow bending radius, no kinking risk / The transmission-loss of signals are hardly measurable to the advance in years / Additionally to the
skin-effect, the dielectric contains a gel-coating (special PIB-cpmpound) / We therefore offer a 15 years guarantee for attenuation-loss by
installation at 20C room-temperature
Screening
a) AL/PR-foil, polyesterfoil coated with aluminium on both sides or b) Copper braiding of tinned wires, screening efficiency >90 dB

344

Coaxial Cables

SAT-Coaxial Cables for digital-tv, screening efficieny >90dB / >95dB, for


satellite-receivers, double screened

used as
Type

inner
0,7/2,9

inner/outer
0,7/4,5

inner/outer
0,8/3,5

inner
1,1/5,0

Underground
1.6/7,0
40018

inner
1,1/5,0
FRNC
40019

inner/outer
1,1/5,0
FRNC
40021

inner
1.6/7.0
FRNC
40020

Part no.

40015

40016

40085

40017

0,6
Copper, bare
3 Polyethylene,
foamed
ALPR-FG
foil
Braid
PVC
white
4,3
43
20

0,75
Tinned copper
4,5 Polyethylene,
foamed
ALPR-FG
foil
Braid
PVC
white
6,6
35
40

0,8
Copper, bare
3,5 Polyethylene,
foamed
ALPR-FG
foil
Braid
PVC
white
5,0
50
32

1,1
Copper, bare
4,8 Polyethylene,
foamed
ALPR-FG
foil
Braid
PVC
white
6,9
45
47

1,63
Copper, bare
7,1 Polyethylene,
foamed
ALPR-FG
foil
Braid
PE
black
10,3
60
110

1,1
Copper, bare
4,8 Cell PE,
foamed
ALPR-FG
foil
Braid
FRNC
white
6,8
48
47

1,1
Copper, bare
4,8 Cell PE,
foamed
ALPR-FG
foil
Braid
FRNC
black
6,8
48
47

1,6
Copper, bare
7,1 Polyethylene,
foamed
ALPR-FG
foil
Braid
FRNC
white
10,0
60
110

75 3
55
0,8

75 3
67
0,66

75 3
53
0,8

75 2
55
0,8

75 2
55
0,85

75 2
53
0,8

75 2
55
0,8

75 2
53
0,8

8,1
13,3
20,9
31,5
42,2
45,8
49,9
55,5

7,1
10,4
16,8
25
27,4
37,4
40,5
44,3
45

6,3
11,5
17,1
26,5
36,4
39,7
43,1
-

4,9
7,7
11,6
18,9
26,6
28,2
29,5
31,9

3
6,1
9
14,3
20,1
22,5
24
-

4,7
7
11,5
17
18,1
25
27,3
28
29,3

4,9
7,2
11,6
18,9
26,6
28,2
29,5
31,9

3,8
5,5
8,6
12,1
13,2
17,5
19
19,9
22,5

20
18
16
-

20
18
18
-

35
35
30
30

25
18
17
15

40
35
35
30

25
18
17
15

40
40
35
30

25
18
17
15

DC resistance at 20C
Inner conductor max.Ohm/km
Outer conductor max.Ohm/km
Max. nominal voltage (V)

52
29
-

110
22
-

36
28
-

18
14
-

9
21
-

18
14
-

18
14
-

9
21
-

Screening efficiency (dB)


50 and 100 MHz
100 and 500 MHz
500 and 1000 MHz
1000 and 2050 MHz

95
95
95
95

90
90
90
90

90
90
90
90

95
95
95
95

90
90
90
90

90
90
90
90

95
95
95
95

90
90
90
90

Copper weight kg/km

12,5

9,0

9,0

25,0

32,0

25,0

25,0

50,5

Cable structure
Inner conductor diameter mm
Insulation mm
Outer conductor
1st Screen - ALPR
2nd Screen - Cu-Braid
Outer sheath
Sheath colour
Outer approx. mm
Min. bending radius approx. mm
Weight approx. kg / km
Electrical characteristics
Impedance (Ohm)
CapacitancepF/m
Propagation velocity v/c
Attenuation at 20C
(db/100m)
100 MHz
200 MHz
450 MHz
800 MHz
1000 MHz
1750 MHz
2050 MHz
2250 MHz
2400 MHz
Structural return loss min. (dB) between
30 and 300 MHz
300 and 600 MHz
600 and 960 MHz
960 and 1750 MHz

Dimensions and specifications may be changed without prior notice. (RM01)

345

Coaxial Cables

RGB-COAX-CY / RGB-COAX-(St)Y transmission cables for colour

monitor

Technical data

Cable structure

Base cable 0,37/1,5 or 0,6/3,7


Temperature range
fixed installation -10C to +80C
flexing -5C to +50C
Mutual capacitance 67 nF/km
Impedance 75 Ohm
Attenuation
RGB-Coax 0,37/1,5
1 MHz = 2,0 dB/100m
2 MHz = 2,8 dB/100m
5 MHz = 4,0 dB/100m
10 MHz = 5,8 dB/100m
20 MHz = 8,4 dB/100m
50 MHz = 13,9 dB/100m
100 MHz = 19,8 dB/100m
200 MHz = 28,5 dB/100m
RGB-Coax 0,6/3,7
1 MHz = 1,1 dB/100m
2 MHz = 1,5 dB/100m
5 MHz = 2,5 dB/100m
10 MHz = 3,5 dB/100m
20 MHz = 4,5 dB/100m
50 MHz = 7,2 dB/100m
100 MHz = 10,4 dB/100m
200 MHz = 15,1 dB/100m
Minimum bending radius
15x cable

RGB-COAX-CY ... x0,37/1,5


Inner conductor bare copper, solid,
conductor 0,37 mm
Dielectric (insulation) of cell-Polyethylene
Outer conductor of tinned copper wire
braiding
PVC-sheath in colour
red, green, blue for 3xRGB COAX
red, green, blue, white, black for
5xRGB COAX
3 or 5 Coax twisted with optimal lay-length
Foil taping
Overall braid-screening, tinned copper with
optimal surface coverage and drain-wire
PVC-outer sheath, black
RGB-COAX-CY 3x0,37/1,5 + 3x0,25
Cable structure as per above, but with
3 additional control cores (3x0,25) in the
interstices, colour brown, green, white
RGB-COAX-(St)Y ... x0,6/3,7 (deviation)
Inner conductor, bare copper, solid,
conductor 0,6 mm
Outer conductor of tinned or bare copper
wire braiding
Foil taping
Plastic coated aluminium foil and drain wire
Outer sheath of PVC, green or black

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers.

Application

RGB cables are suitable for the transmission of both analogue and digital video signals.
They are used particularly as connecting cables for data systems, engineering applications (CAD, high-definition graphics) and in television studios.
The three main signals (red, green, blue) are transmitted separately. Depending on the application, it is possible to supply the base cable with further
coaxial cables or with symmetrical signal cores for the intensity and horizontal or vertical synchronisation.
RGB-COAX-CY ... 0,37/1,5
Part no.

No. RGB-Coax
n x mm

40145
40147
40146

3 x 0,37/1,5
3 x 0,37/1,5 + 3 x 0,25
5 x 0,37/1,5

Outer
approx.
mm
7,2
8,2
9,0

Cop.
weight
kg / km
23,0
60,5
36,0

Weight
approx.
kg / km
59,0
89,0
89,0

Dimensions and specifications may be changed without prior notice. (RM01)

346

RGB-COAX-(St)Y ... 0,6/3,7


Part no.

No. RGB-Coax
n x mm

40148
40149

3 x 0,6/3,7
5 x 0,6/3,7

Outer
approx.
mm
16,0
19,0

Cop.
weight
kg / km
66,0
102,0

Weight
approx.
kg / km
278,0
397,0

NFPA 79 EDITION 2012


Challenges and solutions
THE COMPLETE ORIGINAL WORDING

In 1897 the first edition of the National Electrical Code (NEC),


also referred to as NFPA 70, was published. The NEC is the only
code for electrical installations that is recognized at the national
level in the USA. It deals with fire triggered by electricity. It is
updated every three years, i.e. the 2012 edition appeared in
2011. In article 670 "Industrial Machinery", the NEC refers to
NFPA code no. 79 (Electrical Standard for Industrial Machinery).
This standard cites basic requirements imposed on the electrical
equipment of machines and devices. Manufacturers and owners
of machines and equipment must comply with this standard, for
example, to meet product liability and insurance requirements.
Machines placed in service in the USA are always subject to an
approval obligation. This can occur either through the individual
acceptance of a piece of equipment prior to commissioning
(e.g. in Germany) or through a test institute recognized in the
USA. The final decision concerning commissioning is made on
site through a local inspector, who may not necessarily be a
specialist in the area of electronic equipment. The inspector can
mandate the provisional stoppage of the machine if there are
doubts relative to the machine's conformity with US standards.
NFPA 79: 2007 in chapter 12.2.7.3 "When part of a listed
assembly suitable for the intended application, type AWM shall
be permissible. Allows AWM cables, if they have been used as
part of a listed system, and were suitable for the intended application.

12.9
12.9.1

Special Cables and Conductors


Other listed cables and conductors shall be permitted
where identified as suitable for the identified use
12.9.2
Appliance Wiring Material (AWM) shall be permitted
under 12.9.2.1 through 12.9.2.3
12.9.2.1 Where part of an assembly that has been identified
for intended use
12.9.2.2 Where specified for use with approved equipment
and used in accordance with the equipment manufacturers instructions.
12.9.2.3 Where its construction meets all applicable requirements
of sections 12.2 12.6 with modifications as folIows:
(1) Stranded conductors with wire sizes smaller than
those listed in 12.2.2 shall have a minimum of 7 strands.
(2) Conductor insulation and cable jacket materials
not specified in 12.3.1 have flame resistant properties
in compliance with applicable standards for intended
use such as FT2 (horizontal wire) flame test or VW-1
(Vertical Wire) flame test in ANSI/UL 1581-2001,
Reference Standard for Electrical Wires, Cables and
Flexible Cords.
(3) Minimum insulation thickness for single conductor
AWM shall be as specified in 12.3.2. Minimum insulation thickness for conductors that are part of a multi
conductor jacketed AWM cable shall be as specified
by the AWM Style number and by the marked voltage
rating of the cable.
(4) AWM shall be marked in accordance with 12.4.1,
12.4.3 and 12.4.4. The legend shall include manufacturers name or trademark, AWM style number,
voltage rating (unless marking is prohibited by 12.4.2),
wire gauge(s), temperature rating and flame resistance.
Additional markings for properties such as oil, water,
UV and chemical resistance identifiers shall be permitted
where in compliance with applicable standards for
intended use. Where markings alone are insufficient
to identify for the intended application, suitable information shall be included with the technical machine
documentation.

However there are applications for which previously there were


no NFPA 79 cables. For example, cables for use in energy drag
chains or those with superstructures. There were objections and

New certified machines and equipment may continue to be

protests from the industry in this regard. The NFPA reacted

built in accordance with the previous rules. The certification

accordingly and called in a committee of experts. As a result,

will be recognized.

in NFPA 79: Edition 2012, use of AWM cables under certain

For new machines and equipment without certification, in

conditions was again approved. As before, unrestricted use is

some areas higher requirements imposed on certain cables

not permitted. Rather the responsibility for the implementation is

(e.g. UL Listing) could apply. In this case the important thing is

now placed on the manufacturer or the erector of the

to consult with the respective certification authority.

equipment. Article 12.2.7. of edition 2007 was completely


eliminated. All recommendations have been summarized in the

In many cases, HELUKABEL recommends the use of UL-listed

new article 12.9.

lines, as before. Our technical dept. would be pleased to provide


additional information at tel. +49 7150 92 09 -0.

SUMMARY
Machines and equipment that is already certified (e.g. through
UL) may continue to be repaired, modified, or extended in
accordance with the previous rules.

349

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CABLES ACCORDING TO INTERNATIONAL APPROVALS

PVC control lines UL/CSA


X

356

358

JZ-602

-5 to +90

-40 to +90

600

7.5x

4x

JZ-603

-5 to +90

-40 to +90

600

7.5x

4x

TRAYCONTROL 500

-5 to +90

-40 to +90

600

4x

4x

359

TRAYCONTROL 530

-5 to +90

-40 to +90

600

5x

5x

361

JZ-600 UL/CSA

-5 to +80

-40 to +80

1000

7.5x

4x

JZ 604 TC TRAY CABLE

-5 to +75

-25 to +75

600

7.5x

7.5x

364

-40 to +90

600

5x

5x

366

H05VV-F/SJT

-5 to +60

-40 to +60

300

7.5x

7.5x

368

H05VV-F/SJT

-5 to +60

-40 to +60

300

7.5x

7.5x

369

H05VV-F/UL

-5 to +75

-40 to +75

300/500

7.5x

7.5x

370

FROR CEI 20-22 II

-5 to +70

-35 to +70

300/500

10x

10x

(X)

TRAYCONTROL 600

371
372

C.N.O.M.O

-5 to +80

-30 to +80

500

15x

15x

JZ-602-CY

-5 to +90

-40 to +90

600

10x

5x

JZ-603-CY

-5 to +90

-40 to +90

600

10x

5x

TRAYCONTROL 500-C

-5 to +90

-40 to +90

600

6x

6x

373

X
X

375

X
X

JZ-600-Y-CY UL/CSA

-5 to +80

-40 to +80

1000

10x

5x

JZ 604-FCY TC TRAY CABLE

-5 to +75

-25 to +75

600

10x

10x

JZ 604-YCY TC TRAY CABLE

-5 to +75

TRAYCONTROL 600-C

362

376
378

380

-25 to +75

600

10x

10x

381

-40 to +90

600

6x

6x

382

-40 to +80

600

7.5x

4x

PUR/TPE control lines UL/CSA


JZ-602-PUR

-5 to +80

384

JZ-602-PUR DC/AC

-5 to +80

-40 to +80

600

7.5x

4x

386

JZ-600 PUR

-5 to +80

-40 to +80

1000

7.5x

4x

387

JZ-602-C-PUR

-5 to +80

-40 to +80

600

10x

5x

389

JZ-600-YC-PUR

-5 to +80

-40 to +80

1000

10x

5x

390

-40 to +105

600

7.5x

7.5x

/X

TRAYCONTROL
670 HDP / 670-C HDP

392

Halogen-free control lines UL/CSA


MEGAFLEX 500

-30 to +80

-40 to +80

600

10x

4x

394

MEGAFLEX 600

-30 to +80

-40 to +80

600

10x

4x

396

MEGAFLEX 500-C

-30 to +80

-40 to +80

600

10x

4x

398

MEGAFLEX 600-C

-30 to +80

-40 to +80

600

10x

4x

400

Command Cable UL (LiYY)

-10 to +80

-20 to +80

300

15x

7.5x

403

Command Cable UL (LiYY)

-10 to +105

Data lines UL/CSA

TRAYCONTROL 300
Command Cable UL (LiYY-TP))

-10 to +80

TRAYCONTROL 300 TP

-20 to +105

600

15x

7.5x

-25 to +105

300

6x

6x

-20 to +80

300

15x

7.5x

-25 to +105

300

6x

6x

404
X

405
407

409

-5 to +80

-30 to + 80

300/500

15x/7.5x

15x/7.5x

411

Command Cable UL (LiYCY)

-10 to +80

-20 to +80

300

15x

7.5x

413

Command Cable UL (LiYCY)

-10 to +105

-20 to +105

600

15x

7.5x

415

-25 to +105

300

6x

6x

VERTEILERFLEX two-approvals

TRAYCONTROL 300-C

The selection table is intended as an initial orientation.


Please see the relevant page of the catalogue for detailed information on the product properties.

350

(X)

416

- fi
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Be
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O sist

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CABLES ACCORDING TO INTERNATIONAL APPROVALS

Data lines UL/CSA


Command Cable UL (LiYCY-TP)

-10 to +80

TRAYCONTROL 300-C TP

-20 to +80

300

15x

7.5x

-25 to +105

300

6x

6x

-40 to +90

600

7.5x

4x

418
X

420

Drag chain cables UL/CSA


JZ-602 RC

-5 to +90

423

X
X

424

MULTIFLEX 600

-5 to +90

-40 to +90

600

7.5x

7.5x

MULTISPEED 500-PVC UL/CSA

-5 to +80

-30 to +80

600

7.5x

4x

425

JZ-HF-FCY

-5 to +80

-40 to +80

1000

10x

5x

426

JZ-602 RC -CY

-5 to +90

-40 to +90

600

10x

5x

427

MULTIFLEX 600-C

-5 to +90

-40 to +90

600

10x

10x

MULTISPEED 500-C-PVC UL/CSA

-5 to +80

-30 to +80

600

7.5x

4x

428
429

-5 to +80

-40 to +80

600

7.5x

4x

430

MULTIFLEX 512 PUR UL/CSA

-30 to +80

-40 to +80

600

5x

3x

431

MULTISPEED 500-PUR UL/CSA

JZ-602 RC -PUR

-30 to +80

-40 to +80

600

7.5x

4x

433

PUR-JZ-HF-FCP

-5 to +80

-40 to +80

1000

10x

5x

435

JZ-602 RC -C-PUR

-5 to +80

-40 to +80

600

10x

5x

436

MULTIFLEX 512 C-PUR UL/CSA

-30 to +80

-40 to +80

600

7.5x

4x

437

MULTISPEED 500-C-PUR UL/CSA

-30 to +80

-40 to +80

600

7.5x

4x

539

MULTISPEED 500-TPE UL/CSA

-30 to +80

-40 to +80

600

5x

3x

441

MULTISPEED 500-C-TPE UL/CSA

-30 to +80

-40 to +80

600

5x

3x

443

445

446

SUPERTRONIC -310-PVC

-5 to +80

-40 to +80

300

5x

3x

SUPERTRONIC-310-C-PVC

-5 to +80

-40 to +80

300

7.5x

4x

SUPERTRONIC -330 PUR

-30 to +80

-40 to +80

300

5x

3x

447

MULTISPEED TRONIC-PUR

-30 to +80

-40 to +80

300

7.5x

4x

448

SUPERTRONIC 330 C-PUR

-30 to +80

-40 to +80

300

7.5x

4x

449

MULTISPEED TRONIC-C-PUR

-30 to +80

-40 to +80

300

7.5x

4x

450

SUPER-PAAR-TRONIC 340-C-PUR

-30 to +80

-40 to +80

300

10x

5x

451

Motor, servo, feedback cables UL/CSA


TOPFLEX - EMV-UV-2YSLCYK-J

-5 to +80

-40 to +80

1000

20x

10x

453

TOPFLEX - EMV-UV-3 PLUS


2YSLCYK-J

-5 to +80

-40 to +80

1000

20x

10x

455

TOPFLEX MOTOR-EMV 103

-5 to +70

-40 to +80

1000

20x

10x

457

-25 to +90

600

6x

6x

458

TOPFLEX 600 VFD

-25 to +105

-25 to +105

600

6x

6x

459

TOPFLEX 1000 VFD

-25 to +90

-25 to +90

600

15x

7.5x

460

TOPFLEX 650 VFD

-5 to +80

-40 to +80

1000

20x

10x

461

TOPFLEX MOTOR EMV 1/1

-30 to +80

-40 to +80

1000

20x

10x

462

TOPFLEX MOTOR EMV 3/3

-30 to +80

-40 to +80

1000

20x

10x

463

-0 to +60

-20 to +80

1000

15x

5x

465

467

468

TOPFLEX EMV UV 2YSLC11Y-J

TOPSERV PVC 108, 112, 119

-0 to +60

-20 to +80

30

15x

6x

TOPSERV PUR 109, 113, 121

TOPGEBER 511 PVC

-30 to +80

-40 to +80

1000

7.5x

4x

TOPGEBER 512 PUR

-30 to +80

-40 to +80

30

10x

6x

TOPSERV 600 VFD

-25 to +90

-25 to +90

600

7.5x

5x

470
X

472

The selection table is intended as an initial orientation.


Please see the relevant page of the catalogue for detailed information on the product properties.

351

(
C)
N
- fi
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N ina
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al ag
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in
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ge
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3
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L/
CS REG
A
N
no
FP
./
A
VD
7
Pa 9
E
ge

Te
m
pe

ra
tu
re

Te
m
pe

ra
tu
re

(
C)

- fl

ex

in
g

CABLES ACCORDING TO INTERNATIONAL APPROVALS

-25 to +105

-25 to +105

600

7.5x

5x

-30 to +80

-40 to +80

1000

7.5x

4x

/X

474

SiHF UL/CSA

-50 to +150

600

7.5x

4x

476

SiHF-C-Si UL/CSA

-50 to +150

600

10x

5x

478

Rubber cable/neoprene hose cable

-40 to +90

300

480

H07RN-F/SOOW

-40 to +90

600

10x

7.5x

481

-50 to +80

1000

6x

6x

483

Motor, servo, feedback cables UL/CSA


TOPSERV 650 VFD
TOPSERV Hybrid

473

Heat-resistant cables UL/CSA

All-weather cables & rubber cables UL/CSA

Easy-to-wind cables UL/CSA


TROMM-PUR-H

-40 to +80

Single-core UL/CSA
UL-Style 1007, CSA TR 64

-5 to +80

-30 to +80

300

10x

5x

485

UL-Style 1569, CSA TR 64

-5 to +105

-30 to +105

300

10x

5x

486

UL-Style 1015

-5 to +105

-30 to +105

600

10x

THREENORM

+5 to +70

-10 to +70

600

FIVENORM

+5 to +90

-40 to +90

600

/ +90

600

-5 to +80

-30 to +80

300/300

HELUTHERM 145

-35 to +105

-55 to +105

300

12.5x

4x

495

HELUTHERM 145

-35 to +105

-55 to +105

600

12.5x

4x

496

THHN/THWN
PVC single-cores

UL-Style 3135
Single 600-J/-O
Single 600-CY -J/-O
TOPFLEX 302 / 302-UL

8x

5x

6x

6x

8x
6x

487

488

490

493
494

-60 to +200

600

15x

15x

-5 to +90

-40 to +90

600

7.5x

4x

-5 to +90

-40 to +90

600

7.5x

4x

-15 to +80

-40 to +80

0.6/1 kV

5x

5x

497

498

499

/X

500

Single 602-RC -J/O

-5 to +90

-40 to +90

600

7.5x

3x

501

Single 602-RC-CY -J/O

-5 to +90

-40 to +90

600

7.5x

3x

502

TOPFLEX 304 / 304-C

-5 to +80

-40 to +80

1000

5x

5x

/X

503

MULTISPEED 600-PUR -J/-O

-30 to +80

-40 to +80

1000

5x

3x

504

MULTISPEED 600-C-PUR -J/-O

-30 to +80

-40 to +80

1000

5x

3x

505

TOPFLEX 301 / 301-C

-15 to +80

1000

7.5x

7.5x

/X

506

British standard cables


HELUKABEL BS 5308-1

-20 to +65

300/500

6x

508

HELUKABEL BS 5308-2

-20 to +65

300/500

6x

509

510

511

HELUKABEL BS 5467

0 to +90

-15 to +90

0.6/1 kV

8x

HELUKABEL BS 6724

0 to +90

-20 to +90

0.6/1 kV

8x

X
X

The selection table is intended as an initial orientation.


Please see the relevant page of the catalogue for detailed information on the product properties.

352

ac
c

N
om
O ina
pe l
ra vo
tin lta
g ge
vo U
lta 0 /
ge U
Te
/
m
pe
ra
tu
re
(
C)
- fl
Ap
ex
pr
in
g
ov
al
s
Pa
ge

)
el
er
M
at
io
ax
n
.c
(m
yc
/s 2
le
s
)
M
at
er
ia
l

fle

(m
/s
M
ax
.

sp

ee

ra
di
us
)

in
g

ou

(D
=

M
ax
.

te
r

nd

be

25

up

M
in
.

(1
0

M
ax
.

to

m
ov
e

m
en

-c t d
or
es ist
an
)

ce

in

xi
ng

SELECTION TABLE - DRAG CHAIN CABLES

PVC drag chain cables UL/CSA


SUPERTRONIC-310-PVC

5xD

10

9 Mio

PVC/PVC

300V

-5 to +80

UL/CSA

445

7.5 x D

10

9 Mio

PVC/CU/PVC

300V

-5 to +80

UL/CSA

446

MULTISPEED 500-PVC UL/CSA

100

7.5 x D

50

9 Mio

PP/PVC

600V

-5 to +80

UL/CSA

425

MULTISPEED 500-C-PVC UL/CSA

100

7.5 x D

50

9 Mio

PP/CU/PVC

600V

-5 to +80

UL/CSA

429

SUPERTRONIC -310-C-PVC

JZ-HF-FCY

10

10 x D

10

9 Mio

PVC/CU/PVC

1000V

-5 to +80

UL/CSA

426

JZ-602 RC

10

7.5 x D

10

9 Mio

PVC/PVC

600V

-5 to +90

UL/CSA

423

JZ-602 RC-CY

10

10 x D

10

9 Mio

PVC/CU/PVC

600V

-5 to +90

UL/CSA

427

MULTIFLEX 600

10

7.5 x D

10

9 Mio

PVC/PVC

600V

-5 to +90

UL/CSA

424

MULTIFLEX 600-C

10

10 x D

10

9 Mio

PVC/CU/PVC

600V

-5 to +90

UL/CSA

428

PUR & TPE drag chain cables UL/CSA


SUPERTRONIC-330 PUR

15

5xD

10

11 Mio

PP/PUR

300V

-30 to +80

UL/CSA

447

SUPERTRONIC-330 C-PUR

15

7.5 x D

10

11 Mio

PP/CU/PUR

300V

-30 to +80

UL/CSA

449

SUPER-PAAR-TRONIC 340-C-PUR

30

10 x D

50

11 Mio

PP/CU/PUR

300V

-30 to +80

UL/CSA

451

JZ-602 RC-PUR

15

7.5 x D

10

9 Mio

PVC/PUR

600V

-5 to +80

UL/CSA

430

JZ 602 RC-C-PUR

15

10 x D

10

9 Mio

PVC/CU/PUR

600V

-5 to +80

UL/CSA

436

15

10 x D

10

9 Mio

PVC/CU/PUR

1000V

-5 to +80

UL/CSA

435

MULTIFLEX 512-PUR UL/CSA

100

5xD

10

11 Mio

PP/PUR

600V

-30 to +80

UL/CSA

431

MULTIFLEX 512-C-PUR UL/CSA

100

7.5 x D

10

11 Mio

PP/CU/PUR

600V

-30 to +80

UL/CSA

437

PUR-JZ-HF-FCP

MULTISPEED -TRONIC-PUR

450

7.5 x D

50

11 Mio

PP/PUR

300V

-30 to +80

UL/CSA

448

MULTISPEED-TRONIC-C-PUR

450

7.5 x D

50

11 Mio

PP/CU/PUR

300V

-30 to +80

UL/CSA

450

MULTISPEED 500-PUR UL/CSA

450

7.5 x D

50

11 Mio

PP/PUR

600V

-30 to +80

UL/CSA

433

MULTISPEED 500-C-PUR UL/CSA

450

7.5 x D

50

11 Mio

PP/CU/PUR

600V

-30 to +80

UL/CSA

439

MULTISPEED 500-TPE UL/CSA

450

5xD

50

11 Mio

PP/TPE

600V

-30 to +80

UL/CSA

441

MULTISPEED 500-C-TPE UL/CSA

450

5xD

50

11 Mio

PP/CU/TPE

600V

-30 to +80

UL/CSA

443

7.5 x D

10

9 Mio

PVC/PVC

600V

-5 to +90

UL/CSA

501

Single-cores for drag chain cables UL/CSA


SINGLE 602-RC-J/-O

7.5 x D

10

9 Mio

PVC/CU/PVC

600V

-5 to +90

UL/CSA

502

MULTISPEED 600-PUR-J/-O

450

5xD

50

11 Mio

Poly/PUR

1000V

-30 to +80

UL/CSA

504

MULTISPEED 600-C-PUR-J/-O

450

5xD

50

11 Mio

Poly/CU/TPE

1000V

-30 to +80

UL/CSA

505

PVC/PUR

1000V

-15 to +80

UL/CSA

506

1000V

-15 to +80

UL/CSA

506

SINGLE 602-RC-CY-J/-O

TOPFLEX 301

7.5 x D

10

10 Mio

TOPFLEX 301 C

7.5 x D

10

10 Mio PVC/CU/PUR

TOPFLEX 304

5xD

10

9 Mio

PVC/PVC

1000V

-5 to +80

UL/CSA

503

TOPFLEX 304 C

5xD

10

9 Mio

PVC/CU/PVC

1000V

-5 to +80

UL/CSA

503

A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel
and professionally installed (see the installation manual: cable installation in drag chains, see pages 1036 and 1037).
The selection table is intended as an initial orientation.
Please see the relevant page of the catalogue for detailed information on the product properties and the selection tables cables in drag chains,
see pages 1030 and 1031.

353

ac
c

N
om
O ina
pe l
ra vo
tin lta
g ge
vo U
lta 0 /
ge U
Te
/
m
pe
ra
tu
re
(
C)
- fl
Ap
ex
pr
in
g
ov
al
s
Pa
ge

)
el
er
M
at
io
ax
n
.c
(m
yc
/s 2
le
s
)
M
at
er
ia
l

fle

(m
/s
M
ax
.

sp

ee

ra
di
us
-

in
g
)

M
ax
.

(D
=

ou

te
r

nd

be

25

up

M
in
.

(1
0

M
ax
.

to

m
ov
e

m
en

-c t d
or
es ist
an
)

ce

in

xi
ng

SELECTION TABLE - DRAG CHAIN CABLES

Motor cables & servo cables for drag chain cables UL/CSA
30

7.5 x D

TOPSERV 113 PUR

30

7.5 x D

10

11 Mio

PP/CU/PUR

1000V

-30 to +80

UL/CSA

468

TOPSERV 121 PUR

30

7.5 x D

10

11 Mio

PP/CU/PUR

1000V

-30 to +80

UL/CSA

468

TOPSERV 600 VFD

10

7.5 x D

10

9 Mio

PVC/CU/TPE

600V

-25 to +90

UL/CSA

472

TOPSERV 650 VFD

10

7.5 x D

10

9 Mio

PVC/CU/TPE

600V

-25 to +90

UL/CSA

473

10

11 Mio

PP/CU/PUR

1000V

-30 to +80

UL/CSA

468

TOPSERV 109 PUR

Feedback cables for drag chain cables UL/CSA


TOPGEBER 512 PUR

30

10 x D

50

11 Mio

PP/CU/PUR

30V

-30 to +80

UL/CSA

470

TOPSERV HYBRID PVC

7.5 x D

0,5

5 Mio

PP/PVC

1000V

-30 to +80

UL/CSA

474

TOPSERV HYBRID PUR

50

7.5 x D

30

5 Mio

PP/PUR

1000V

-30 to +80

UL/CSA

474

A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel
and professionally installed (see the installation manual: cable installation in drag chains, see pages 1036 and 1037).
The selection table is intended as an initial orientation.
Please see the relevant page of the catalogue for detailed information on the product properties and the selection tables cables in drag chains,
see pages 1030 and 1031.

354

UL/CSA CONTROL CABLES

Cables according to international Approvals / PVC-Control Cables UL/CSA

JZ-602 two approval control cable, 90C, 600 V, oil resistant, meter
marking

Technical data

Control cable of special-PVC acc. to UL CSA


AWM I/II A/B Style 2587(sheath insulation)
and CSA
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
Nominal voltage
UL/CSA 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of PVC
compound type TI3 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
Core identification black cores with
continuous white numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
lay-length
Outer sheath of special PVC
compound type YM5 to
DIN VDE 0207 part 5
and class 43 acc. to UL-Std.1581
Sheath colour grey (RAL 7001)
with meter marking

Properties

Resistant to mineral oils, synthetic


oils and coolant
The outer sheath is approved with an
improved oil-resistance-test
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
Please note the cleanroom qualification
when ordering.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
JZ-602-CY, confer page 373

Application

UL-approved and CSA certified flexible control cable rated at 600 V. Used in machine tools, control systems, connection between control panels and
machines, assembly lines and other industrial equipment. Suitable for installation in dry, moist or wet environment and moderate flexing applications.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
83090
83091
83092
83093
83094
83100
83101
83095
83096
83097
83098
83099
83080
83081
83082
83565
83083
83084
83102
83103
83085
83086
83087
83088
83089
83070
83071
83072
83073
83074

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
8 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
41 G 0,5
2x1
3G1
4G1
3x1
5G1
7G1
8G1
9G1
12 G 1
18 G 1
25 G 1
34 G 1
41 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
5,6
9,6
20
5,9
14,0
20
6,4
19,0
20
6,9
24,0
20
7,5
34,0
20
8,3
38,4
20
8,9
43,2
20
9,8
58,0
20
12,0
86,0
20
14,3
120,0
20
16,5
163,0
20
17,9
197,0
18
6,3
19,2
18
6,6
27,0
18
7,2
38,4
18
6,6
27,0
18
7,9
48,0
18
8,7
67,0
18
9,5
76,8
18
10,4
86,4
18
11,2
115,2
18
14,1
173,0
18
16,8
240,0
18
19,5
326,0
18
21,2
394,0
16
6,8
28,8
16
7,2
44,0
16
7,9
58,0
16
8,7
72,0
16
9,7
101,0

Weight
app.
kg / km
49,0
58,0
69,0
84,0
123,0
140,0
177,0
192,0
256,0
358,0
487,0
580,0
53,0
61,0
74,0
61,0
90,0
130,0
144,0
180,0
198,0
274,0
384,0
494,0
508,0
73,0
94,0
117,0
140,0
186,0

Part no.
83104
83075
83076
83077
83078
83079
83060
83061
83062
83063
83064
83065
83066
83067
83068
83069
83051
83052
83053
83054
83041
83042
83043
83044
83031
83032
83033
83034

No.cores x
cross-sec.
mm
9 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
9 G 2,5
12 G 2,5
18 G 2,5
19 G 2,5
25 G 2,5
3G4
4G4
5G4
7G4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10

AWG-No. Outer Cop.


app. mm weight
kg / km
16
11,5
129,7
16
12,6
173,0
16
15,8
260,0
16
18,3
360,0
16
21,4
490,0
16
23,3
590,0
14
7,8
48,0
14
8,5
72,0
14
9,3
96,0
14
10,4
120,0
14
11,5
168,0
14
13,9
216,0
14
15,2
288,0
14
18,7
432,0
14
18,7
456,0
14
22,2
600,0
12
9,7
115,0
12
10,6
154,0
12
11,8
192,0
12
13,1
269,0
10
11,3
173,0
10
12,5
231,0
10
13,9
288,0
10
15,4
403,0
8
14,7
288,0
8
16,3
384,0
8
18,3
480,0
8
20,2
672,0

Weight
app.
kg / km
244,0
319,0
451,0
625,0
840,0
1032,0
115,0
143,0
185,0
221,0
293,0
429,0
563,0
854,0
914,0
1188,0
232,0
298,0
358,0
460,0
360,0
402,0
484,0
630,0
535,0
653,0
786,0
1100,0

Continuation

356

Cables according to international Approvals / PVC-Control Cables UL/CSA

JZ-602 two approval control cable, 90C, 600 V, oil resistant, meter
marking
Part no.
83020
83021
83022
83023
83024
83011
83012
83013
83014
83001
83002
83003
83004
83005
83006

No.cores x
cross-sec.
mm
2 x 16
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50

AWG-No. Outer Cop.


app. mm weight
kg / km
6
18,8
307,0
6
20,2
461,0
6
22,3
615,0
6
24,9
768,0
6
27,5
1075,0
4
24,0
720,0
4
26,9
960,0
4
31,9
1200,0
4
33,0
1680,0
2
26,2
1008,0
2
29,7
1344,0
2
33,0
1680,0
1
31,9
1440,0
1
35,6
1920,0
1
39,7
2400,0

Weight
app.
kg / km
640,0
810,0
1045,0
1260,0
1760,0
1180,0
1507,0
1858,0
2830,0
1590,0
2123,0
2612,0
2652,0
3058,0
4093,0

Part no.
83007
83008
83009
83010
83015
83016
83017
83018
83019

No.cores x
cross-sec.
mm
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
3 G 120
4 G 120
5 G 120

AWG-No. Outer Cop.


app. mm weight
kg / km
2/0
36,8
2016,0
2/0
40,9
2688,0
2/0
45,6
3360,0
3/0
40,9
2736,0
3/0
45,6
3648,0
3/0
50,7
4560,0
4/0
48,1
3456,0
4/0
53,3
4608,0
4/0
58,9
5760,0

Weight
app.
kg / km
3307,0
4254,0
5661,0
4867,0
5762,0
7208,0
5580,0
7280,0
8692,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

357

Cables according to international Approvals / PVC-Control Cables UL/CSA

JZ-603 Multi approval control cable, oil resistant, meter marking

Technical data

Special PVC control cable with


oil resistant outer sheath to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51 and UL-Style 2587
Temperature range
HAR
flexing -5C to +70C
fixed installation -40C to +70C
UL/CSA
flexing -5C to +90C
fixed installation -40C to +90C
Nominal voltage
HAR U0/U 300/500 V
UL/CSA 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
lay-length
Outer sheath of oil resistant special PVC
compound type TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Sheath colour grey (RAL 7001)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL VW-1, CSA FT1
Oil resistant to DIN VDE 0473-811-404/
DIN EN 60811-404, UL-Std.1581 part
50.182

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
JZ-603-CY, confer page 375

Application

UL-CSA-HAR approved cables offer any company exporting anywhere in the world, primarily designed for exporters, used in machine tools, control
systems, assembly lines and other industrial equipment. These cables are suitable for flexible use for mechanical stresses with free movements in dry,
moist and wet rooms but not for open air.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
83704
83650
83651
83652
83653
83654
83655
83656
83657
83658
83659
83660
83705
83661
83662
83663
83664
83665
83666
83667
83668
83669
83670
83671
83706
83672
83673
83674
83675
83676
83677
83678

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
41 G 0,5
50 G 0,5
61 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
41 G 0,75
50 G 0,75
61 G 0,75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1

AWG-No. Outer Cop.


app. mm weight
kg / km
20
5,8
9,6
20
6,1
14,0
20
6,7
19,0
20
7,3
24,0
20
8,8
34,0
20
11,1
58,0
20
12,9
86,0
20
16,0
120,0
20
17,7
163,0
20
19,5
197,0
20
21,3
240,0
20
23,8
293,0
19
6,1
14,4
19
6,5
22,0
19
7,1
29,0
19
7,9
36,0
19
9,5
50,0
19
11,6
86,0
19
13,9
130,0
19
17,1
180,0
19
19,1
245,0
19
20,9
296,0
19
23,0
360,0
19
25,3
439,0
18
6,4
19,2
18
6,8
29,0
18
7,5
39,0
18
8,4
48,0
18
10,0
67,0
18
12,5
115,0
18
14,7
173,0
18
18,0
240,0

Weight
app.
kg / km
52,0
63,0
69,0
87,0
119,0
198,0
266,0
380,0
508,0
594,0
715,0
840,0
66,0
76,0
85,0
113,0
144,0
245,0
327,0
466,0
626,0
747,0
896,0
1070,0
70,0
88,0
99,0
132,0
170,0
285,0
405,0
570,0

Dimensions and specifications may be changed without prior notice. (RN01)

358

Part no.
83679
83680
83681
83682
83707
83683
83684
83685
83686
83687
83688
83689
83690
83691
83692
83693
83708
83694
83695
83696
83697
83698
83699
83700
83701
83702
83703

No.cores x
cross-sec.
mm
34 G 1
41 G 1
50 G 1
61 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5
50 G 1,5
61 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
34 G 2,5
50 G 2,5
61 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
20,3
326,0
18
22,4
394,0
18
24,3
480,0
18
26,8
586,0
16
7,4
28,8
16
8,0
43,0
16
8,7
58,0
16
9,8
72,0
16
11,9
101,0
16
14,5
173,0
16
17,4
259,0
16
21,3
360,0
16
24,1
490,0
16
26,2
591,0
16
28,8
720,0
16
31,5
878,0
14
9,1
48,0
14
9,9
72,0
14
11,0
96,0
14
12,0
120,0
14
14,6
168,0
14
18,1
288,0
14
22,1
432,0
14
26,5
600,0
14
29,9
816,0
14
35,2
1200,0
14
38,4
1464,0

Weight
app.
kg / km
742,0
885,0
1071,0
1265,0
91,0
110,0
141,0
167,0
225,0
361,0
518,0
730,0
945,0
1135,0
1381,0
1640,0
125,0
169,0
209,0
256,0
340,0
579,0
851,0
1175,0
1529,0
2290,0
2724,0

Cables according to international Approvals / PVC-Control Cables UL/CSA

TRAYCONTROL 500 flexible, oil-resistant, open installation


TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012

Technical data

PVC control cable acc. to


UL-Std.1277 and UL-Std.2277
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
Nominal voltage
TC 600 V
AWM 1000 V
TC Wind Turbine (WTTC) 1000 V
Test voltage 3000 V
Minimum bending radius
flexing 4x cable
Insulation resistance
min. 20 MOhm x km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper conductor, fine wire


with AWG dimensions
Core insulation of special PVC
with transparent nylon skin
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
lay-length
Separator
Outer sheath of special PVC
Sheath colour grey (RAL 7001)
With lenght marking in feet

Properties

self-extinguishing and flame retardant


acc. to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
UL:TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79
2012, WTTC 1000V, DP-1, OIL RES I & II,
90C dry / 75C wet, Class 1 Div. 2
per NEC Art. 336, 392, 501, crush impact
test acc. to UL 1277
CSA:
c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4

Note

Advantages
Highly-flexible, easy to install
Available on request
with blue cores (DC)
with red cores (AC)
Black or TPE outer sheath

Application

HELUKABEL TRAYCONTROL 500 is a flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable
to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 edition 2012. Approved for open, unprotected
installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications in dry,
damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor systems,
packaging machines, automotive industry.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
63079
63080
63081
63082
63083
63084
63085
63086
63087
63088
63089
63090
63091
63092
63093
63094
63095
63096
63097
63098
63099
63100
63101
63102
63103
63104
63105
63106

CrossNo.cores
section mm x AWG-No.
0,507
0,507
0,507
0,507
0,507
0,507
0,507
0,507
0,507
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963

2 x 20
3 x 20
4 x 20
5 x 20
7 x 20
9 x 20
12 x 20
18 x 20
25 x 20
2 x 18
3 x 18
4 x 18
5 x 18
7 x 18
9 x 18
10 x 18
12 x 18
15 x 18
16 x 18
18 x 18
19 x 18
25 x 18
27 x 18
34 x 18
37 x 18
41 x 18
50 x 18
61 x 18

Outer Cop.
app. mm weight
kg / km
6,6
9,8
7,0
14,6
7,5
19,5
8,1
24,4
8,7
34,1
9,8
43,8
10,1
58,4
12,9
87,6
15,7
121,7
7,3
18,5
7,6
27,8
8,2
37,0
8,9
46,3
9,6
64,8
11,0
83,2
11,6
92,5
12,2
111,0
13,5
138,7
13,6
147,9
15,0
166,4
15,1
175,7
17,4
231,2
17,7
249,6
19,7
314,4
20,1
342,0
21,0
379,0
24,0
462,3
25,2
564,0

Weight
app.
kg / km
58,0
61,0
76,0
89,0
120,0
201,0
250,0
295,0
362,0
68,0
88,0
98,0
116,0
149,0
186,0
199,0
245,0
292,0
306,0
366,0
384,0
451,0
521,0
625,0
684,0
744,0
933,0
1095,0

Part no.
63107
63108
63109
63110
63112
63113
63114
63115
63116
63117
63118
63119
63120
63121
63122
63123
63124
63125
63126
63127
63128
63129
63130
63131
63132
63133
63111
63164

CrossNo.cores
section mm x AWG-No.
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
2,08
2,08
2,08
2,08

2 x 16
3 x 16
4 x 16
5 x 16
6 x 16
7 x 16
8 x 16
9 x 16
10 x 16
12 x 16
14 x 16
15 x 16
16 x 16
18 x 16
19 x 16
20 x 16
25 x 16
27 x 16
30 x 16
34 x 16
40 x 16
41 x 16
50 x 16
61 x 16
2 x 14
3 x 14
4 x 14
5 x 14

Outer Cop.
app. mm weight
kg / km
7,8
25,2
8,2
37,8
8,8
50,3
9,6
62,9
10,2
75,5
10,5
88,0
11,1
100,7
12,0
113,2
12,4
125,8
13,6
151,0
14,5
176,1
15,2
188,7
16,0
201,3
16,4
226,4
16,6
239,0
17,2
251,6
18,9
314,5
19,3
339,6
20,0
377,3
22,5
427,6
23,5
503,1
24,0
515,7
26,1
628,8
27,5
767,2
8,9
40,0
9,2
60,0
10,1
80,0
10,9
100,0

Weight
app.
kg / km
80,0
86,0
115,0
126,0
164,0
171,0
201,0
237,0
259,0
301,0
365,0
379,0
405,0
443,0
458,0
491,0
564,0
629,0
701,0
775,0
946,0
967,0
1137,0
1345,0
100,0
112,0
141,0
152,0
Continuation

359

Cables according to international Approvals / PVC-Control Cables UL/CSA

TRAYCONTROL 500 flexible, oil-resistant, open installation


TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012

Part no.
63165
63166
63167
63168
63169
63170
63171
63172
63173
63174
63175
63176
63177
63178
63179
63180
63181
63182
63183
63184
63185
63186
63187

CrossNo.cores
section mm x AWG-No.
2,08
2,08
2,08
2,08
2,08
2,08
2,08
2,08
2,08
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
5,26
5,26

6 x 14
7 x 14
9 x 14
10 x 14
12 x 14
16 x 14
18 x 14
19 x 14
25 x 14
2 x 12
3 x 12
4 x 12
5 x 12
6 x 12
7 x 12
9 x 12
12 x 12
16 x 12
19 x 12
20 x 12
25 x 12
2 x 10
3 x 10

Outer Cop.
app. mm weight
kg / km
11,5
120,0
12,0
140,0
14,7
180,0
15,8
200,0
16,4
240,0
18,0
320,0
18,9
359,0
19,0
380,0
23,0
500,0
9,7
63,0
10,2
95,0
11,2
127,0
12,3
159,0
13,6
191,0
13,9
222,0
16,4
286,0
18,3
381,0
19,8
508,0
22,3
604,0
23,1
636,0
25,8
794,0
12,2
101,0
12,9
151,5

Weight
app.
kg / km
205,0
216,0
312,0
378,0
434,0
550,0
616,0
634,0
817,0
132,0
177,0
201,0
274,0
315,0
353,0
476,0
613,0
783,0
918,0
961,0
1236,0
213,0
283,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

360

Part no.
63188
63189
63190
63191
63192
63193
63194
63195
63196
63197
63198
63199
62802
62803
62804
62805
62806
62807
62808
62809
62810
62811
62812

CrossNo.cores
section mm x AWG-No.
5,26
5,26
5,26
5,26
5,26
5,26
8,37
8,37
8,37
13,3
13,3
13,3
21,2
21,2
21,2
33,6
33,6
33,6
42,3
52,9
67,3
84,4
106,7

4 x 10
5 x 10
7 x 10
9 x 10
12 x 10
19 x 10
3 x 8
4 x 8
5 x 8
3 x 6
4 x 6
5 x 6
3 x 4
4 x 4
5 x 4
3 x 2
4 x 2
5 x 2
4 x 1
4 x 1/0
4 x 2/0
4 x 3/0
4 x 4/0

Outer Cop.
app. mm weight
kg / km
15,0
202,0
16,3
252,5
17,7
353,5
20,6
454,5
24,1
606,0
27,2
959,5
17,0
241,1
19,2
321,4
21,0
401,8
19,5
383,1
22,4
510,7
24,5
638,4
24,4
610,6
27,0
814,1
29,9 1017,6
28,2
967,7
31,4 1290,3
34,6 1612,8
35,6 1624,0
38,7 2031,0
42,1 2584,0
49,4 3256,0
52,0 4097,0

Weight
app.
kg / km
387,0
473,0
607,0
771,0
1061,0
1528,0
420,0
662,0
784,0
701,0
908,0
1149,0
1061,0
1366,0
1631,0
1480,0
1922,0
2363,0
2397,0
2938,0
3559,0
4181,0
5747,0

Cables according to international Approvals / PVC-Control Cables UL/CSA

TRAYCONTROL 530 flexible TC-ER control cable with coloured cores

Technical data

Flexible PVC tray cable to


UL-Std.1277 and UL-Std.2277
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
Nominal voltage
TC 600 V
AWM 1000 V
TC Wind Turbine (WTTC) 1000 V
Test voltage 3000 V
Minimum bending radius
5x cable

Cable structure

Bare copper conductor, fine wire with


AWG dimensions
Core insulation of special PVC
with transparent nylon skin
Core identification
2 cores = blue-with
from 3 cores = blue cores with
continuous white numbering
GN-YE conductor, 3 cores and above
in the outer layer
Conductor cabled with non-wicking fillers
Separator
Outer sheath of special PVC
Sheath colour grey (RAL 7001)

Properties

self-extinguishing and flame retardant


acc. to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
UL: TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79
2012, WTTC 1000V, DP-1, OIL RES I & II,
90C dry / 75C wet, Class 1 Div. 2 per NEC
Art. 336, 392, 501, crush impact test in
accordance with UL 1277
CSA:
c(UL) CIC-TC FT4
CSA AWM I/II
A/B FT4

Note

Available on request
with red, black, yellow or orange cores
Black or TPE outer sheath

Application

TRAYCONTROL 530 is a flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable to be used as a
connecting cable for AC, DC or control wiring in accordance with NFPA 79 Edition 2012. Approved for open, unprotected installation in cable trays
to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications in dry, damp and wet environments.
Recommended Applications: automotive industry, machine tool, production lines.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
66840
66841
66842
66843
66844
66845
66846
66847
66848
66849
66850
66851
66852
66853
66854
66855
66856
66857
66858
66859
66860
66861

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
9G1
10 G 1
12 G 1
15 G 1
16 G 1
18 G 1
19 G 1
25 G 1
27 G 1
33 G 1
34 G 1
41 G 1
42 G 1
49 G 1
50 G 1
61 G 1
65 G 1

AWG-No. Outer Cop.


app. mm weight
kg / km
18
7,0
19,0
18
7,1
29,0
18
8,0
38,0
18
8,6
48,0
18
9,3
67,0
18
10,7
86,0
18
11,6
96,0
18
11,9
115,0
18
13,2
144,0
18
13,3
154,0
18
14,6
173,0
18
14,7
182,0
18
17,0
240,0
18
17,4
259,0
18
18,7
317,0
18
19,3
326,0
18
20,7
394,0
18
20,8
403,0
18
23,0
470,0
18
23,5
480,0
18
24,9
624,0
18
25,6
624,0

Weight
app.
kg / km
68,0
88,0
98,0
116,0
149,0
186,0
199,0
245,0
292,0
306,0
366,0
384,0
451,0
521,0
590,0
625,0
744,0
758,0
917,0
933,0
1095,0
1125,0

Part no.
66862
66863
66864
66865
66866
66867
66868
66869
66870
66871
66872
66873
66874
66875
66876
66877
66878
66879
66880
66881
66882
66883

No.cores x
cross-sec.
mm
2 x 1,32
3 G 1,32
4 G 1,32
5 G 1,32
7 G 1,32
9 G 1,32
10 G 1,32
12 G 1,32
15 G 1,32
16 G 1,32
18 G 1,32
19 G 1,32
25 G 1,32
27 G 1,32
33 G 1,32
34 G 1,32
41 G 1,32
42 G 1,32
49 G 1,32
50 G 1,32
61 G 1,32
65 G 1,32

AWG-No. Outer Cop.


app. mm weight
kg / km
16
7,5
25,0
16
7,8
38,0
16
8,5
51,0
16
9,3
63,0
16
10,1
89,0
16
11,7
114,0
16
12,4
127,0
16
12,9
152,0
16
15,0
190,0
16
15,2
203,0
16
15,9
228,0
16
16,0
241,0
16
18,6
317,0
16
19,0
342,0
16
20,4
418,0
16
20,5
431,0
16
23,4
520,0
16
24,1
532,0
16
25,5
621,0
16
25,6
634,0
16
27,2
773,0
16
28,5
824,0

Weight
app.
kg / km
80,0
86,0
115,0
126,0
171,0
237,0
259,0
301,0
379,0
405,0
443,0
458,0
564,0
629,0
758,0
775,0
967,0
972,0
1132,0
1137,0
1345,0
1376,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

361

Cables according to international Approvals / PVC-Control Cables UL/CSA

JZ-600 UL/CSA flexible, number coded, 1000 V, meter marking

Technical data

Cable structure

Special PVC control cables adapted to


DIN VDE 0276 part 627,
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51, with insulation
thickness for 1 kV type and to
UL-Std.758 Style 21179
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Sheath colour black (RAL 9005)
or grey (RAL 7001)
with meter marking

Properties

Extensively oil resistant, oil-/ chemical


Resistance - see table Technical
Informations
UV-resistant (building with black sheath)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
UL VW1, CSA FT1

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
JZ-600-Y-CY UL/CSA, confer page 378

Application

Wiring cable for measuring and controlling purposes in tool machinery, conveyor belts and production lines, for plant installations, air conditioning
and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without
tensile stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation, building with black sheath). Is not suitable to be
used as direct burrial- or as underwater cable. The cores have been numbered in such a way that the numbers are easily identifiable, even if the cable
has only been stripped back a few cm. The core numbers have been underlined to avoid confusion. The earth core is located in the outer layer. The
black, special PVC outer sheath is resistant to the ultra violet radiation. Mainly used in South-European, Eastern and Arabian countries.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
Sheath cross-sec.
colour mm
black
11815
2 x 0,5
11816
3 G 0,5
11817
4 G 0,5
11818
5 G 0,5
11819
7 G 0,5
11820
12 G 0,5
11821
18 G 0,5
11822
25 G 0,5
11823
2 x 0,75
11824
3 G 0,75
11825
4 G 0,75
11826
5 G 0,75
11827
7 G 0,75
11828
12 G 0,75
11829
18 G 0,75
11830
25 G 0,75
11831
2x1
11832
3G1
11833
4G1
11834
5G1
11835
7G1
11836
12 G 1
11837
18 G 1
11838
25 G 1
11839
2 x 1,5
11840
3 G 1,5
11841
4 G 1,5
11842
5 G 1,5
11843
7 G 1,5
11844
12 G 1,5
11845
18 G 1,5
11846
25 G 1,5

AWG-No.

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16

Outer
app. mm
6,4
6,8
7,6
8,2
9,8
12,2
14,4
17,2
6,8
7,2
8,0
8,8
10,7
13,1
15,6
18,9
7,4
8,0
8,8
9,8
11,7
14,5
17,3
21,1
8,4
9,1
9,9
11,0
13,3
16,6
19,7
23,9

Cop.
weight
kg / km
9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0
14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0
19,2
29,2
38,4
48,0
67,0
115,0
173,0
240,0
29,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0

Weight
app.
kg / km
56,0
68,0
100,0
117,0
138,0
200,0
276,0
335,0
66,0
74,0
126,0
140,0
190,0
257,0
362,0
486,0
80,0
96,0
100,0
130,0
170,0
290,0
405,0
570,0
95,0
112,0
139,0
170,0
225,0
370,0
520,0
730,0

Part no. No.cores x


Sheath cross-sec.
colour mm
grey
11880
2 x 0,5
11881
3 G 0,5
11882
4 G 0,5
11883
5 G 0,5
11884
7 G 0,5
11885
12 G 0,5
11886
18 G 0,5
11887
25 G 0,5
11888
2 x 0,75
11889
3 G 0,75
11890
4 G 0,75
11891
5 G 0,75
11892
7 G 0,75
11893
12 G 0,75
11894
18 G 0,75
11895
25 G 0,75
11896
2x1
11897
3G1
11898
4G1
11899
5G1
11900
7G1
11901
12 G 1
11902
18 G 1
11903
25 G 1
11904
2 x 1,5
11905
3 G 1,5
11906
4 G 1,5
11907
5 G 1,5
11908
7 G 1,5
11909
12 G 1,5
11910
18 G 1,5
11911
25 G 1,5

AWG-No.

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16

Outer
app. mm
6,4
6,8
7,6
8,2
9,8
12,2
14,4
17,2
6,8
7,2
8,0
8,8
10,7
13,1
15,6
18,9
7,4
8,0
8,8
9,8
11,7
14,5
17,3
21,1
8,4
9,1
9,9
11,0
13,3
16,6
19,7
23,9

Cop.
weight
kg / km
9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0
14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0
19,2
29,2
38,4
48,0
67,0
115,0
173,0
240,0
29,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0

Weight
app.
kg / km
56,0
68,0
100,0
117,0
138,0
200,0
276,0
335,0
66,0
74,0
126,0
140,0
190,0
257,0
362,0
486,0
80,0
96,0
100,0
130,0
170,0
290,0
405,0
570,0
95,0
112,0
139,0
170,0
225,0
370,0
520,0
730,0
Continuation

362

Cables according to international Approvals / PVC-Control Cables UL/CSA

JZ-600 UL/CSA flexible, number coded, 1000 V, meter marking


Part no. No.cores x
Sheath cross-sec.
colour mm
black
11847
2 x 2,5
11848
3 G 2,5
11849
4 G 2,5
11850
5 G 2,5
11851
7 G 2,5
11852
12 G 2,5
11853
18 G 2,5
11854
25 G 2,5
11855
2x4
11856
3G4
11857
4G4
11858
5G4
11859
7G4
11860
12 G 4
11861
3G6
11862
4G6
11863
5G6
11864
7G6
11865
3 G 10
11866
4 G 10
11867
5 G 10
11868
7 G 10
11869
3 G 16
11870
4 G 16
11871
5 G 16
11872
7 G 16
11873
3 G 25
11874
4 G 25
11875
5 G 25
11876
7 G 25

AWG-No.

14
14
14
14
14
14
14
14
12
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4

Outer
app. mm
9,4
9,9
11,1
12,4
15,0
18,4
22,0
26,9
11,4
12,3
13,8
15,3
16,8
22,9
14,1
15,6
17,3
19,3
16,5
18,1
20,5
22,5
19,6
21,7
24,2
25,7
24,0
26,9
29,4
32,8

Cop.
weight
kg / km
48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0
77,0
115,0
154,0
192,0
269,0
461,0
173,0
230,0
288,0
403,0
288,0
384,0
480,0
672,0
461,0
614,0
768,0
1075,0
720,0
960,0
1200,0
1680,0

Weight
app.
kg / km
160,0
175,0
203,0
251,0
330,0
553,0
795,0
1110,0
180,0
230,0
310,0
410,0
540,0
860,0
370,0
430,0
650,0
860,0
660,0
790,0
960,0
1300,0
760,0
1100,0
1600,0
1890,0
1450,0
1600,0
2050,0
2900,0

Part no. No.cores x


Sheath cross-sec.
colour mm
grey
11912
2 x 2,5
11913
3 G 2,5
11914
4 G 2,5
11915
5 G 2,5
11916
7 G 2,5
11917
12 G 2,5
11918
18 G 2,5
11919
25 G 2,5
11920
2x4
11921
3G4
11922
4G4
11923
5G4
11924
7G4
11925
12 G 4
11926
3G6
11927
4G6
11928
5G6
11929
7G6
11930
3 G 10
11931
4 G 10
11932
5 G 10
11933
7 G 10
11934
3 G 16
11935
4 G 16
11936
5 G 16
11937
7 G 16
11938
3 G 25
11939
4 G 25
11940
5 G 25
11941
7 G 25

AWG-No.

14
14
14
14
14
14
14
14
12
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4

Outer
app. mm
9,4
9,9
11,1
12,4
15,0
18,4
22,0
26,9
11,4
12,3
13,8
15,3
16,8
22,9
14,1
15,6
17,3
19,3
16,5
18,4
20,5
22,5
19,6
21,7
24,2
25,7
24,0
26,9
29,3
32,6

Cop.
weight
kg / km
48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0
77,0
115,0
154,0
192,0
269,0
461,0
173,0
230,0
288,0
403,0
288,0
384,0
480,0
672,0
461,0
614,0
768,0
1075,0
720,0
960,0
1200,0
1680,0

Weight
app.
kg / km
160,0
175,0
203,0
251,0
330,0
553,0
795,0
1110,0
180,0
230,0
310,0
410,0
540,0
860,0
370,0
430,0
650,0
860,0
660,0
790,0
960,0
1300,0
760,0
1100,0
1600,0
1890,0
1450,0
1600,0
2050,0
2900,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

363

Cables according to international Approvals / PVC-Control Cables UL/CSA

JZ-604 TC TRAY CABLE PVC power cable, exposed run, NFPA79

Edition 2012, 90C, 600 V, meter marking

Technical data

PVC power cable to UL-Std.1277


TRAY CABLE
Multinorm
The TRAY CABLE also conforms to the
following standards:
AWM-Style 2587 to UL-Std.758 and
CSA C22.2 No 210 I/II A/B 90C 600 V
Temperature range
dry environment
flexing -5C to +90C
fixed installation -25C to +90C
wet environment
flexing -5C to +75C
fixed installation -25C to +75C
Nominal voltage UL 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
7,5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors,


acc. to DIN VDE 0295 cl.5, BS 6360
cl.5 and IEC 60228 cl.5
Core insulation of special PVC class 12 B
to tab. 50.155 UL-standard 1581,
type TFF acc. to UL-Std. 62(AWG 20-AWG
16)
type THHW acc. to UL-Std. 83 (AWG 14)
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
lay-length
Outer sheath of special PVC
acc. to UL-Std.1277 tab.11.2
Sheath colour black (RAL 9005)
with meter marking

Properties

self-extinguishing and flame retardant


acc. to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
uv-resistant

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
JZ-604-FCY TC TRAY CABLE,
confer page 380
JZ-604-YCY TC TRAY CABLE,
confer page 381

Application

USA NFPA79, edition 2012 conformant flexible power cables up to 600 V, for all machinery in tool and plant constuction, suitable for installation in
dry, humid and damp environments, in the open and in pipes. For underground installation and for open, unprotected installation from the cable rack
to machines and industrial plants.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
69661
69662
69663
69664
69665
69666
69667
69668
69669
69670
69671
69672
69673
69674
69675
69676
69677
69678
69679
69680
69681
69682
69683
69684
69685
69686
69687
69688

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
9G1
10 G 1
12 G 1
18 G 1
25 G 1
34 G 1
50 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
9 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5
50 G 1,5
61 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
8,0
19,2
18
8,4
29,0
18
9,1
39,0
18
10,0
48,0
18
11,7
67,0
18
12,6
84,0
18
14,3
96,0
18
14,7
115,0
18
17,1
173,0
18
20,3
240,0
18
23,7
326,0
18
26,1
480,0
16
8,4
28,8
16
8,8
43,0
16
9,6
58,0
16
10,5
72,0
16
12,3
101,0
16
13,3
115,0
16
13,3
130,0
16
15,1
144,0
16
15,6
173,0
16
17,1
230,0
16
18,2
259,0
16
22,7
360,0
16
25,3
489,0
16
27,0
590,0
16
27,3
720,0
16
29,4
878,0

Weight
app.
kg / km
72,0
84,0
96,0
114,0
147,0
172,0
206,0
256,0
367,0
477,0
551,0
959,0
88,0
102,0
119,0
144,0
192,0
213,0
261,0
294,0
328,0
402,0
427,0
594,0
714,0
803,0
1021,0
1238,0

Part no.
69689
69690
69691
69692
69693
69694
69695
69696
69697
69698
69699
69700
69701
69702
69703
69704
69705
69706
69707
69708
69709
69710
69711
69712
69713
69714

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
8 G 2,5
9 G 2,5
10 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
3G4
4G4
5G4
7G4
9G4
12 G 4
18 G 4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10

AWG-No. Outer Cop.


app. mm weight
kg / km
14
9,4
48,0
14
9,9
72,0
14
10,8
96,0
14
11,8
120,0
14
14,7
168,0
14
16,0
192,0
14
16,0
216,0
14
17,1
240,0
14
17,7
288,0
14
20,8
432,0
14
25,8
600,0
12
11,0
115,0
12
12,0
154,0
12
13,2
192,0
12
16,5
269,0
12
17,8
346,0
12
19,9
461,0
12
24,2
691,0
10
12,5
173,0
10
14,5
230,0
10
15,8
288,0
10
17,3
403,0
8
16,9
288,0
8
18,6
384,0
8
20,4
480,0
8
23,5
672,0

Weight
app.
kg / km
108,0
137,0
157,0
190,0
253,0
339,0
341,0
392,0
470,0
682,0
891,0
187,0
226,0
280,0
390,0
480,0
841,0
981,0
290,0
381,0
465,0
654,0
511,0
584,0
781,0
970,0

Continuation

364

Cables according to international Approvals / PVC-Control Cables UL/CSA

JZ-604 TC TRAY CABLE PVC power cable, exposed run, NFPA79

Edition 2012, 90C, 600 V, meter marking


Part no.
69715
69716
69717
69718
69719
69720
69721
69722
69723
69724
69725
69726
69727
69728

No.cores x
cross-sec.
mm
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50

AWG-No. Outer Cop.


app. mm weight
kg / km
6
21,0
461,0
6
23,9
614,0
6
26,3
768,0
6
28,8
1075,0
4
24,9
720,0
4
27,2
960,0
4
30,3
1200,0
4
33,1
1680,0
2
27,1
1008,0
2
29,8
1344,0
2
33,0
1680,0
1
33,2
1440,0
1
36,7
1920,0
1
41,5
2400,0

Weight
app.
kg / km
651,0
866,0
1117,0
1364,0
1090,0
1421,0
1611,0
1943,0
1734,0
2011,0
2347,0
2041,0
2539,0
2894,0

Part no.
69729
69730
69731
69732
69733
69734
69735
69736
69737

No.cores x
cross-sec.
mm
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
3 G 120
4 G 120
5 G 120

AWG-No. Outer Cop.


app. mm weight
kg / km
2/0
37,6
2016,0
2/0
42,0
2688,0
2/0
47,6
3360,0
3/0
41,8
2736,0
3/0
47,0
3648,0
3/0
52,5
4560,0
4/0
46,0
3456,0
4/0
51,5
4608,0
4/0
56,5
5760,0

Weight
app.
kg / km
2831,0
3494,0
4260,0
5010,0
6104,0
7891,0
5940,0
7604,0
8751,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

365

Cables according to international Approvals / PVC-Control Cables UL/CSA

TRAYCONTROL 600 flexible, oil-resistant, open installation


(TC-ER), NFPA 79 Edition 2012

Technical data

PVC-power cable according to


UL-Std.1277 and UL-Std.2277
Temperature range
UL/CSA TC -40C to +90C
UL/AWM -40C to +90C
Nominal voltage
TC 600 V
AWM 1000 V
WTTC 1000 V
Test voltage 3000 V
Minimum bending radius
5x cable
Insulation resistance
min. 20 MOhm x km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, fine wire


with AWG dimensions
Core insulation of special PVC
with transparent nylon skin
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and abovein
the outer layer
Cores stranded in layers with optimal
lay-length
Separator
Outer sheath of special PVC
Sheath colour black (RAL 9005)
With lenght marking in feet

Properties

self-extinguishing and flame retardant


according to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
UV-resistant
Tests
UL:
TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12),
UL Type WTTC, UL Type MTW,
NFPA 79 2012, Oil Res I (Oil Res II also
available), 90 C dry / 75 C wet,
Class 1 Div. 2 per NEC Art. 336, 392, 501
CSA:
c(UL) CIC-TC FT4
CSA AWM I/II A/B FT4

Note

Advantages
TC-ER, Tray Cable Exposed Run
simple Installation
outstanding flexibility

Application

USA NFPA 79 edition 2012 conformant flexible power cables up to 600 V (WTTC 1000 V), for all machinery in tool and plant constuction, suitable
for installation in dry, humid and damp environments, in the open and in pipes. For underground installation and for open, unprotected installation
from the cable rack to machines and industrial plants.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
62020
62021
62022
62023
62024
62025
62026
62027
62028
62902
62903
62904
62905
62906
62907
62908
62909
62910
62911
62912
62913
62914
62915
62916
62917
62918
62919
62920
62921
62922

CrossNo.cores
section mm x AWG-No.
0,507
0,507
0,507
0,507
0,507
0,507
0,507
0,507
0,507
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
1,31
1,31

2 x 20
3 x 20
4 x 20
5 x 20
7 x 20
9 x 20
12 x 20
18 x 20
25 x 20
2 x 18
3 x 18
4 x 18
5 x 18
7 x 18
9 x 18
10 x 18
12 x 18
15 x 18
16 x 18
18 x 18
19 x 18
25 x 18
27 x 18
34 x 18
37 x 18
41 x 18
50 x 18
61 x 18
2 x 16
3 x 16

Outer Cop.
app. mm weight
kg / km
6,6
9,8
7,0
14,6
7,5
19,5
8,1
24,4
8,7
34,1
9,8
43,8
10,1
58,4
12,9
87,6
15,7
121,7
7,3
18,5
7,6
27,8
8,2
37,0
8,9
46,3
9,6
64,8
11,0
83,2
11,6
92,5
12,2
111,0
13,5
138,7
13,6
147,9
15,0
166,4
15,1
175,7
17,4
231,2
17,7
249,6
19,7
314,4
20,1
342,0
21,0
379,0
24,0
462,3
25,2
564,0
7,8
25,2
8,2
37,8

Weight
app.
kg / km
60,0
64,0
79,0
92,0
124,0
210,0
263,0
305,0
371,0
68,0
68,0
97,0
116,0
147,0
186,0
199,0
250,0
292,0
306,0
365,0
384,0
480,0
521,0
625,0
684,0
744,0
933,0
1095,0
80,0
86,0

Part no.
62923
62924
62925
62926
62927
62928
62929
62930
62931
62932
62933
62934
62935
62936
62937
62938
62939
62940
62941
62942
62943
62944
62945
62946
62947
62948
62949
62950
62951
62952

CrossNo.cores
section mm x AWG-No.
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
2,08
2,08
2,08
2,08
2,08
2,08
2,08
2,08

4 x 16
5 x 16
6 x 16
7 x 16
8 x 16
9 x 16
10 x 16
12 x 16
14 x 16
15 x 16
16 x 16
18 x 16
19 x 16
20 x 16
25 x 16
27 x 16
30 x 16
34 x 16
40 x 16
41 x 16
50 x 16
61 x 16
2 x 14
3 x 14
4 x 14
5 x 14
6 x 14
7 x 14
9 x 14
10 x 14

Outer Cop.
app. mm weight
kg / km
8,8
50,3
9,6
62,9
10,2
75,5
10,5
88,0
11,1
100,7
12,0
113,2
12,4
125,8
13,6
151,0
14,5
176,1
15,2
188,7
16,0
201,3
16,4
226,4
16,6
239,0
17,2
251,6
18,9
314,5
19,3
339,6
20,0
377,3
22,5
427,6
23,5
503,1
24,0
515,7
26,1
628,8
27,5
767,2
8,9
40,0
9,2
60,0
10,1
80,0
10,9
100,0
11,5
120,0
12,0
140,0
14,7
180,0
15,8
200,0

Weight
app.
kg / km
120,0
130,0
164,0
188,0
201,0
238,0
259,0
301,0
356,0
379,0
405,0
430,0
450,0
481,0
564,0
629,0
701,0
775,0
946,0
967,0
1137,0
1345,0
100,0
117,0
141,0
152,0
216,0
255,0
312,0
378,0
Continuation

366

Cables according to international Approvals / PVC-Control Cables UL/CSA

TRAYCONTROL 600 flexible, oil-resistant, open installation


(TC-ER), NFPA 79 Edition 2012

Part no.
62953
62954
62955
62956
62957
62958
62959
62960
62961
62962
62963
62964
62965
62966
62967
62968
62969
62970
62971
62972
62973
62974

CrossNo.cores
section mm x AWG-No.
2,08
2,08
2,08
2,08
2,08
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
5,26
5,26
5,26
5,26
5,26

12 x 14
16 x 14
18 x 14
19 x 14
25 x 14
2 x 12
3 x 12
4 x 12
5 x 12
6 x 12
7 x 12
9 x 12
12 x 12
16 x 12
19 x 12
20 x 12
25 x 12
2 x 10
3 x 10
4 x 10
5 x 10
7 x 10

Outer Cop.
app. mm weight
kg / km
16,4
240,0
18,0
320,0
18,9
359,0
19,0
380,0
23,0
500,0
9,7
63,0
10,2
95,0
11,2
127,0
12,3
159,0
13,6
191,0
13,9
222,0
16,4
286,0
18,3
381,0
19,8
508,0
22,3
604,0
23,1
636,0
25,8
794,0
12,2
101,0
12,9
151,5
15,0
202,0
16,3
252,5
17,7
353,5

Weight
app.
kg / km
434,0
550,0
616,0
634,0
817,0
132,0
177,0
201,0
274,0
315,0
353,0
476,0
613,0
783,0
918,0
916,0
1286,0
213,0
283,0
387,0
473,0
607,0

Part no.

CrossNo.cores
section mm x AWG-No.

62975
62976
62977
62978
62979
62980
62981
62982
62983
62984
62985
62986
62987
62988
62989
62990
62991
62992
62993
62994

5,26
5,26
5,26
8,37
8,37
13,3
13,3
13,3
21,2
21,2
21,2
33,6
33,6
33,6
42,3
52,9
67,3
84,4
106,7
128,4

62995

181,9

62996

257,6

9 x 10
12 x 10
19 x 10
4 x 8
5 x 8
3 x 6
4 x 6
5 x 6
3 x 4
4 x 4
5 x 4
3 x 2
4 x 2
5 x 2
4 x 1
4 x 1/0
4 x 2/0
4 x 3/0
4 x 4/0
4 x 250
kcmil
4 x 350
kcmil
4 x 500
kcmil

Outer Cop.
app. mm weight
kg / km
20,6
454,5
24,1
606,0
27,2
959,5
19,2
321,4
21,0
401,8
19,5
383,1
22,4
510,7
24,5
638,4
24,4
610,6
27,0
814,1
29,9 1017,6
28,2
967,7
31,4 1290,3
34,6 1612,8
35,6 1624,0
38,7 2031,0
42,1 2584,0
49,4 3256,0
52,0 4097,0
55,8 4931,0

Weight
app.
kg / km
771,0
1061,0
1528,0
615,0
768,0
700,0
907,0
1100,0
1061,0
1366,0
1631,0
1480,0
1922,0
2360,0
2397,0
2938,0
3569,0
4181,0
5747,0
7591,0

64,3

6985,0

8299,0

74,1

9892,0

11549,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

367

Cables according to international Approvals / PVC-Control Cables UL/CSA

H05VV-F/SJT 300 V

Technical data

PVC control cable to


DIN VDE 0285-525-2-11/
DIN EN 50525-2-11
IEC 60227-5 and UL-Std.62
and CSA 22.2 No. 49
Temperature range
HAR
flexing -5C to +70C
fixed installation -40C to +70C
UL/CSA
flexing -5C to +60C
fixed installation -40C to +60C
Nominal voltage
HAR U0/U 300/500 V
UL/CSA 300 V
Test voltage 2500 V, 5 min.
Breakdown voltage min. 5000 V
Spark-Test 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
7,5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, fine-wire with


AWG dimensions to UL-Std.62
Core insulation of special PVC,
compound type TI2 acc. to
DIN VDE 0207-363-3/ DIN EN 50363-3
and class 43 acc. to UL-Std.62
(tab.50.182, UL-Std.1581)
acc. to CSA C22.2 No 49 type SJT
Core identification acc. to
DIN VDE 0293-308 one coloured
GN-YE conductor, 3 cores and above
Core stranded with optimal lay-length
Outer sheath of PVC,
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.62
(tab. 50.182, UL-Std.1581)
acc. to CSA-Std. C 22.2 No 49 type SJT
Sheath colour black, white or grey

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
CSA FT2

Application

These flexible PVC control cables, VDE-HAR-UL-CSA approved, are designed for the export and also for the export-orientated-equipment. These
cables are especially suited to use for the appliance with medium mechanical stresses with free movement without tensile stress in households, kitchens
and offices, also for household appliances in damp and wet areas, e. g. refrigerators, washing machines, spin-driver etc. , as far as this cable is admitted
to the relevant specifications of the equipment. These cables are suited to be used for cooking and heating apparatus under the condition that cable
does not come in direct contact with hot parts of the apparatus and no other influences or heat. The cables are suitable for fixed installation in furnitures,
partition walls, decoration covering and in hollow spaces of prefabricated building parts. They are not suitable for use in open air, in industries (also
permitted to tailor workshops and of that kind) and in agriculture plants and for connecting commercial electrical tools.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. Crosssection
mm
28034
1,04
28066
1,04
28050
1,04
28035
1,04
28067
1,04
28051
1,04
28036
1,04
28068
1,04
28052
1,04
28037
1,04
28069
1,04
28053
1,04
28038
1,65
28070
1,65
28054
1,65
28039
1,65
28071
1,65
28055
1,65
28040
1,65
28072
1,65
28056
1,65
28041
1,65
28073
1,65
28057
1,65

No.cores
x
AWG-No.
2 x 17
2 x 17
2 x 17
3 x 17
3 x 17
3 x 17
4 x 17
4 x 17
4 x 17
5 x 17
5 x 17
5 x 17
2 x 15
2 x 15
2 x 15
3 x 15
3 x 15
3 x 15
4 x 15
4 x 15
4 x 15
5 x 15
5 x 15
5 x 15

Sheath
colour
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white

Outer Cop.
Weight
app. mm weight app.
kg / km kg / km
7,4
20,0
86,0
7,4
20,0
86,0
7,4
20,0
86,0
7,9
30,0
98,0
7,9
30,0
98,0
7,9
30,0
98,0
8,8
40,0
123,0
8,8
40,0
123,0
8,8
40,0
123,0
9,6
50,0
146,0
9,6
50,0
146,0
9,6
50,0
146,0
8,1
31,7
106,0
8,1
31,7
106,0
8,1
31,7
106,0
8,7
47,5
128,0
8,7
47,5
128,0
8,7
47,5
128,0
9,8
63,4
164,0
9,8
63,4
164,0
9,8
63,4
164,0
10,8
79,2
201,0
10,8
79,2
201,0
10,8
79,2
201,0

Dimensions and specifications may be changed without prior notice. (RN01)

368

Part no. Crosssection


mm
28042
2,63
28074
2,63
28058
2,63
28043
2,63
28075
2,63
28059
2,63
28044
2,63
28076
2,63
28060
2,63
28045
2,63
28077
2,63
28061
2,63
28046
4,17
28078
4,17
28062
4,17
28047
4,17
28079
4,17
28063
4,17
28048
4,17
28080
4,17
28064
4,17
28049
4,17
28081
4,17
28065
4,17

No.cores
x
AWG-No.
2 x 13
2 x 13
2 x 13
3 x 13
3 x 13
3 x 13
4 x 13
4 x 13
4 x 13
5 x 13
5 x 13
5 x 13
2 x 11
2 x 11
2 x 11
3 x 11
3 x 11
3 x 11
4 x 11
4 x 11
4 x 11
5 x 11
5 x 11
5 x 11

Sheath
colour
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white
black
grey
white

Outer Cop.
Weight
app. mm weight app.
kg / km kg / km
9,5
50,5
150,0
9,5
50,5
150,0
9,5
50,5
150,0
10,2
75,7
184,0
10,2
75,7
184,0
10,2
75,7
184,0
11,2
101,0
229,0
11,2
101,0
229,0
11,2
101,0
229,0
12,5
126,2
281,0
12,5
126,2
281,0
12,5
126,2
281,0
10,8
80,1
204,0
10,8
80,1
204,0
10,8
80,1
204,0
11,6
120,1
254,0
11,6
120,1
254,0
11,6
120,1
254,0
12,8
160,1
315,0
12,8
160,1
315,0
12,8
160,1
315,0
14,4
200,2
393,0
14,4
200,2
393,0
14,4
200,2
393,0

Cables according to international Approvals / PVC-Control Cables UL/CSA

H05VV-F/SJT 300 V

Technical data

PVC control cable to


DIN VDE 0285-525-2-11/
DIN EN 50525-2-11, IEC 60227-5 and
UL-Std.62 and CSA 22.2 No. 49
Temperature range
HAR
flexing -5C to +70C
fixed installation -40C to +70C
UL/CSA
flexing -5C to +60C
fixed installation -40C to +60C
Nominal voltage
HAR U0/U 300/500 V
UL/CSA 300 V
Test voltage 2500 V, 5 min.
Breakdown voltage min. 5000 V
Spark-Test 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
7,5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, fine-wire with


AWG dimensions acc. to UL-Std.62
Core insulation of PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std. 62
(tab.50.182, UL-Std.1581)
acc. to CSA C22.2 No 49 type SJT
Core identification to
DIN VDE 0293-308 coloured
GN-YE conductor, 3 cores and above
Core stranded with optimal lay-length
Outer sheath of PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.62
(tab.50.182, UL-Std.1581)
acc. to CSA-Std. C 22.2 No 49 type SJT
Sheath colour by request

Properties

PVC self-extinguishing and flame retardant


acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
CSA FT2
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

Please complete the part number for


these cables by adding the suffix for
the colour required as per the list:
0 = approx.RAL 5015 blue
1 = approx.RAL 6018 green
2 = approx.RAL 8003 brown
3 = approx.RAL 1021 yellow
4 = approx.RAL 3000 red
5 = approx.RAL 2003 orange
6 = approx.RAL 4005 violet
7 = gold
8 = dusty gold
Further colours on request.

Application

These flexible PVC control cables, VDE-HAR-UL-CSA approved, are designed for the export and also for the export-orientated-equipment. These
cables are especially suited to use for the appliance with medium mechanical stresses with free movement without tensile stress in households, kitchens
and offices, also for household appliances in damp and wet areas, e. g. refrigerators, washing machines, spin-driver etc. , as far as this cable is admitted
to the relevant specifications of the equipment. These cables are suited to be used for cooking and heating apparatus under the condition that cable
does not come in direct contact with hot parts of the apparatus and no other influences or heat. The cables are suitable for fixed installation in furnitures,
partition walls, decoration covering and in hollow spaces of prefabricated building parts. They are not suitable for use in open air, in industries (also
permitted to tailor workshops and of that kind) and in agriculture plants and for connecting commercial electrical tools.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
3110x
3111x
3112x
3113x
3114x
3115x
3116x
3117x

CrossNo.cores
section mm x AWG-No.
1,04
1,04
1,04
1,04
1,65
1,65
1,65
1,65

2 x 17
3 G 17
4 G 17
5 G 17
2 x 15
3 G 15
4 G 15
5 G 15

Outer Cop.
app. mm weight
kg / km
7,4
20,0
7,9
30,0
8,8
40,0
9,6
50,0
8,1
31,7
8,7
47,5
9,8
63,4
10,8
79,2

Weight
app.
kg / km
86,0
98,0
123,0
146,0
106,0
128,0
164,0
201,0

Part no.
3118x
3119x
3120x
3121x
3122x
3123x
3124x
3125x

CrossNo.cores
section mm x AWG-No.
2,63
2,63
2,63
2,63
4,17
4,17
4,17
4,17

2 x 13
3 G 13
4 G 13
5 G 13
2 x 11
3 G 11
4 G 11
5 G 11

Outer Cop.
app. mm weight
kg / km
9,5
50,5
10,2
75,7
11,2
101,0
12,5
126,2
10,8
80,1
11,6
120,1
12,8
160,1
14,4
200,2

Weight
app.
kg / km
150,0
184,0
229,0
281,0
204,0
254,0
315,0
393,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

369

Cables according to international Approvals / PVC-Control Cables UL

H05VV-F/UL 500 V

Technical data

PVC control cable to


DIN VDE 0285-525-2-11/
DIN EN 50525-2-11, IEC 60227-5 and
UL-Std. 758 AWM-Style 20195
Temperature range
HAR
flexing -5C to +70C
fixed installation -40C to +70C
UL
flexing -5C to +75C
fixed installation -40C to +75C
Nominal voltage
HAR U0/U 300/500 V
UL U0/U 300/500 V
Test voltage 2500 V
Breakdown voltage min. 5000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
7,5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire to


DIN VDE 0295 cl.5, BS 6360 cl.5,
IEC 60228 cl.5 acc. to UL-Std.62
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to DIN VDE 0293-308,
one coloured
Core stranded in layers with optimal
lay-length
GN-YE conductor, 3 cores and above
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour by request

Properties

PVC self-extinguishing and flame retardant


acc. to VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Please complete the part number for
these cables by adding the suffix for
the colour required as per the list:
0 = approx.RAL 9005 black
1 = approx.RAL 9003 white
2 = approx.RAL 5015 blue
3 = approx.RAL 6018 green
4 = approx.RAL 8003 brown
5 = approx.RAL 1021 yellow
6 = approx.RAL 3000 red
7 = approx.RAL 2003 orange
8 = approx.RAL 4005 violet
9 = approx.RAL 7001/7032 grey
Further colours on request.

Application

These flexible PVC control cables, VDE-HAR-AWM approved, are designed for the export and also for the export-orientated-equipment. These cables
are especially suited to use for the appliance with medium mechanical stresses with free movement without tensile stress in households, kitchens and
offices, also for household appliances in damp and wet areas, e. g. refrigerators, washing machines, spin-driver etc. , as far as this cable is admitted
to the relevant specifications of the equipment. These cables are suited to be used for cooking and heating apparatus under the condition that cable
does not come in direct contact with hot parts of the apparatus and no other influences or heat. The cables are suitable for fixed installation in furnitures,
partition walls, decoration covering and in hollow spaces of prefabricated building parts. They are not suitable for use in open air, in industries (also
permitted to tailor workshops and of that kind) and in agriculture plants and for connecting commercial electrical tools.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
3269x
3270x
3271x
3272x
3273x
3274x
3275x
3276x
3277x
3278x

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
2x1
3G1
4G1
5G1
2 x 1,5
3 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
6,4
14,4
18
6,8
21,6
18
7,4
29,0
18
8,3
36,0
17
7,3
19,0
17
7,8
29,0
17
8,6
38,0
17
9,4
48,0
15
7,9
29,0
15
8,4
43,0

Weight
app.
kg / km
50,0
60,0
73,0
88,0
57,0
73,0
85,0
105,0
82,0
95,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

370

Part no.
3279x
3280x
3281x
3282x
3283x

No.cores x
cross-sec.
mm
4 G 1,5
5 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
15
9,3
58,0
15
10,4
72,0
13
10,0
72,0
13
10,9
96,0
13
12,2
120,0

Weight
app.
kg / km
117,0
144,0
152,0
192,0
243,0

Cables according to international Approvals / PVC-Control Cables

FROR CEI 20-22 II

Technical data

Special PVC-sheath flexible cord as per


Italian standard CEI 20-22
Temperature range
flexing -5C to +70C
fixed installation -35C to +70C
Nominal voltage
up to 5-cores U0/U 450/750 V
from 7-cores U0/U 300/500 V
Test voltage 2000 V
Insulation resistance
min. 20 MOhm x km
Radiation resistance
up to 80x106 cJ/kg (80 Mrad)
Minimum bending radius
10x cable

Cable structure

Bare copper conductor, fine wire stranded


to CEI 20-29 cl.5
Special PVC compound TI2
Core identification up to 4 cores to
HELUKABEL-JB colour code,
from 5 cores black with continuous
white number printing
GN-YE conductor
Cores stranded in layers with optimal
lay-length
Outer sheath of special PVC
Sheath colour grey, similar to RAL 7035,
with printing CEI 20-22 II

Properties

Oil- and petrol resistant as per CEI 20-22 II


Conditionally resistant to
Oil
Solvents
Acids
Lyes
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant,
test methods analog to IEC 60332-3

Note

G = with green-yellow conductor


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Well known companies (FIAT, COMAU, etc.) use this cable for measurement and control purposes on machine tools and conveyors, as well as on
production lines in equipment production and for special mechanical engineering. These cables are used for flexible use for medium mechanical stresses
with free movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air. Due to special conductor
insulation- and sheath compound, this cable is flame resistant in case of fire and self-extinguishing. The good oil- and petrol resistance allows the
usage of this cable also in problem areas.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
60250
60251
60252
60253
60254
60255
60256
60284
60285
60257
60258
60259
60260
60261
60262
60263
60264
60265
60266
60267
60286
60268
60269

No.cores x
cross-sec.
mm
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
27 G 1
33 G 1
34 G 1
42 G 1
50 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
37 G 1,5
42 G 1,5
50 G 1,5

Outer
app. mm
8,5
9,5
10,5
10,8
13,8
16,5
19,5
20,0
20,8
21,0
23,3
25,0
9,6
11,0
12,0
12,5
16,0
18,8
23,0
26,0
26,5
29,5
30,5

Cop.
weight
kg / km
29,0
39,0
48,0
67,0
115,0
173,0
240,0
259,0
317,0
326,0
405,0
480,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0
490,0
533,0
605,0
720,0

Weight
AWG-No.
app. kg / km
85,0
100,0
123,0
160,0
270,0
380,0
500,0
560,0
700,0
720,0
800,0
1050,0
105,0
150,0
190,0
220,0
350,0
515,0
705,0
990,0
1005,0
1080,0
1330,0

17
17
17
17
17
17
17
17
17
17
17
17
16
16
16
16
16
16
16
16
16
16
16

Part no.
60287
60270
60271
60272
60273
60274
60275
60276
60277
60278
60279
60280
60281
60282
60283

No.cores x
cross-sec.
mm
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
4G4
7G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95

Outer
app. mm
11,3
12,3
12,6
14,5
18,0
14,0
16,0
16,0
19,0
23,0
28,0
31,0
37,0
43,0
50,0

Cop.
weight
kg / km
72,0
96,0
120,0
168,0
288,0
154,0
269,0
230,0
384,0
614,0
960,0
1344,0
1920,0
2688,0
3648,0

Weight
AWG-No.
app. kg / km
190,0
215,0
270,0
350,0
550,0
300,0
500,0
430,0
700,0
1000,0
1550,0
2070,0
2850,0
4000,0
5400,0

14
14
14
14
14
12
12
10
8
6
4
2
1
2/0
3/0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

371

Cables according to international Approvals / PVC-Control Cables

C.N.O.M.O Type N0VV5-F according to NFC 32-206

Technical data

Special PVC based core insulation


As per to the french motor industry
standard for tool machines 04-24-22
Temperature range
flexing -5C to +80C
fixed installation -30C to +80C
Nominal voltage 500 V
Test voltage 2000 V
Insulation resistance
min. 20 MOhm x km
Radiation resistance
up to 80x106 cJ/kg (80 Mrad)
Minimum bending radius
15x cable

Cable structure

Bare copper conductor, fine wire stranded to


NFC 32-013 class 5 bzw. IEC 60228 class 5
Core insulation of special PVC
Core indetification red or black
cores with continuous white
numbering
GN-YE conductor
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC
Sheath colour gray

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant,
text method B and IEC 60332-1
Resistant to
Oil
Petrol
Cutting oil acc. to C.N.O.M.O
recommendation E 03.40.150N
(VDE 0472 part 803)

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Further types and sizes available on
request.

Application

These cables are constructed specially for the french automobile industries and used for the installation in tool making machines, production lines,
industrial plants, air conditioning as well as for use in steel production. These cables are used for flexible use for medium mechanical stresses with free
movement without tensile stress or forced movements in dry, moist and wet rooms but not suitable for open air.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
60000
60001
60002
60003
60004
60005
60006
60007
60008
60009
60010
60011
60012
60013
60014
60015
60016
60017
60018
60019
60020
60021
60022
60023
60024
60025
60026
60027
60028
60029
60030
60031
60032
60033

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
6 G 0,75
12 G 0,75
18 G 0,75
27 G 0,75
36 G 0,75
48 G 0,75
60 G 0,75
2x1
3G1
4G1
5G1
6G1
12 G 1
18 G 1
27 G 1
36 G 1
48 G 1
60 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
6 G 1,5
12 G 1,5
18 G 1,5
24 G 1,5
27 G 1,5
36 G 1,5
48 G 1,5
60 G 1,5

Outer
app. mm
6,2
6,6
7,2
8,0
8,9
11,6
13,9
17,2
19,7
22,8
24,9
6,5
6,9
7,7
8,5
9,2
12,4
15,2
18,7
21,1
24,3
26,4
7,5
8,1
9,1
10,1
11,0
15,1
17,9
21,0
21,8
24,5
28,4
31,3

Cop.
weight
kg / km
14,4
21,6
29,0
36,0
50,0
86,0
144,0
230,0
288,0
360,0
439,0
19,0
29,0
38,0
48,0
67,0
115,0
192,0
308,0
384,0
480,0
586,0
29,0
43,0
58,0
72,0
101,0
173,0
263,0
341,0
372,0
498,0
641,0
878,0

Weight
AWG-No.
app. kg / km
50,0
59,0
72,0
87,0
105,0
175,0
267,0
404,0
503,0
670,0
805,0
56,0
72,0
84,0
104,0
124,0
219,0
314,0
485,0
620,0
809,0
1000,0
76,0
94,0
116,0
143,0
173,0
307,0
464,0
629,0
708,0
985,0
1175,0
1415,0

Dimensions and specifications may be changed without prior notice. (RN01)

372

18
18
18
18
18
18
18
18
18
18
18
17
17
17
17
17
17
17
17
17
17
17
16
16
16
16
16
16
16
16
16
16
16
16

Part no.
60034
60035
60036
60037
60038
60039
60040
60041
60042
60043
60044
60045
60046
60047
60048
60049
60050
60051

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
6 G 2,5
12 G 2,5
2x4
3G4
4G4
5G4
2x6
3G6
4G6
5G6
2 x 10
3 G 10
4 G 10
5 G 10

Outer
app. mm
10,5
11,0
12,0
13,1
15,0
18,0
10,4
11,3
12,8
14,2
11,6
12,7
14,2
15,7
15,0
16,6
18,4
20,9

Cop.
weight
kg / km
48,0
72,0
96,0
120,0
168,0
288,0
77,0
115,0
154,0
192,0
115,0
173,0
230,0
288,0
194,0
288,0
384,0
480,0

Weight
AWG-No.
app. kg / km
122,0
151,0
191,0
244,0
292,0
524,0
178,0
230,0
300,0
362,0
218,0
325,0
481,0
584,0
505,0
610,0
736,0
913,0

14
14
14
14
14
14
12
12
12
12
10
10
10
10
8
8
8
8

Cables according to international Approvals / PVC-Control Cables UL/CSA

JZ-602-CY screened two approval control cable, oil resistant,


EMC-preferred type, 90C, 600 V, meter marking

Technical data

Special PVC-insulated sheathed cable


acc. to UL AWM Style 10012 (core
insulation) Style 2587 and CSA
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
Nominal voltage
UL/CSA 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper, fine wire stranded to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of PVC
compound type TI3 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
PVC-insulated inner sheath YM5 to
DIN VDE 0207 part 5
Braided screen of tinned Cu wires approx.
85% coverage
Outer sheath of special PVC
compound type YM5 to
DIN VDE 0207 part 5
and class 43 acc. to UL-Std.1581
Sheath colour grey (RAL 7001)
with meter marking

Properties

Resistant to mineral oils, synthetic oils and


coolant. The outer sheath is approved
with an improved oil-resistance-test.
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL VW-1, CSA FT1

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
Cleanroom qualification tested with analog
type. Please note "cleanroom qualified"
when ordering.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-602, confer page 356

Application

UL and CSA approved flexible control cables up to 600 V, for all machinery in tooling and plant construction, suitable for installation in dry, moist or
wet environments for medium mechanical loads. Designed for the export-orientated machinery manufacturer, specifically for USA and Canada. The
thick braiding screen ensures compliance with electromagnetic requirements.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
82990
82991
82992
82993
82994
82995
82996
82997
82998
82999
83000
82979
82980
82981
82982
82983
82984
82985
82986
82987
82988
82989
82968
82969
82970
82971
82972
82973
82974
82975
82976

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
41 G 0,5
2x1
3G1
4G1
5G1
7G1
9G1
12 G 1
18 G 1
25 G 1
34 G 1
41 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
7,4
35,0
20
7,7
42,0
20
8,2
47,0
20
9,0
56,0
20
9,6
69,0
20
11,2
87,0
20
12,3
108,0
20
14,7
145,0
20
17,0
240,0
20
21,4
312,0
20
21,4
348,0
18
8,1
50,0
18
8,5
60,0
18
9,2
71,0
18
10,1
88,0
18
10,8
111,0
18
12,7
139,0
18
14,1
184,0
18
16,6
260,0
18
19,7
349,0
18
22,6
486,0
18
24,7
531,0
16
8,6
63,0
16
9,2
80,0
16
10,0
97,0
16
11,0
119,0
16
11,8
147,0
16
14,0
182,0
16
15,3
267,0
16
18,5
374,0
16
21,8
526,0

Weight
app.
kg / km
93,0
124,0
133,0
153,0
191,0
243,0
322,0
374,0
436,0
560,0
663,0
107,0
130,0
155,0
181,0
209,0
321,0
341,0
473,0
650,0
781,0
892,0
136,0
165,0
192,0
224,0
273,0
340,0
461,0
674,0
950,0

Part no.
82977
82978
82959
82960
82961
82962
82963
82964
82965
82966
82967
82954
82955
82956
82957
82958
82949
82950
82951
82952
82953
82945
82946
82947
82948
82941
82942

No.cores x
cross-sec.
mm
34 G 1,5
41 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
9 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
2x4
3G4
4G4
5G4
7G4
2x6
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
3 G 16
4 G 16

AWG-No. Outer Cop.


app. mm weight
kg / km
16
25,2
629,0
16
27,6
801,0
14
10,1
96,0
14
10,6
144,0
14
11,6
148,0
14
12,7
181,0
14
14,0
255,0
14
16,4
309,0
14
18,1
441,0
14
22,2
570,0
14
27,0
738,0
12
11,2
120,0
12
11,9
174,0
12
13,3
230,0
12
14,6
273,0
12
15,9
316,0
10
12,9
173,0
10
14,0
240,0
10
15,4
305,0
10
17,0
439,0
10
18,3
505,0
8
16,3
350,0
8
19,4
535,0
8
21,6
592,0
8
23,9
810,0
6
23,9
585,0
6
26,4
740,0

Weight
app.
kg / km
1203,0
1588,0
173,0
220,0
270,0
329,0
428,0
580,0
761,0
1140,0
1551,0
209,0
310,0
456,0
532,0
737,0
318,0
411,0
572,0
732,0
961,0
741,0
988,0
1202,0
1743,0
1088,0
1662,0

Continuation

373

Cables according to international Approvals / PVC-Control Cables UL/CSA

JZ-602-CY screened two approval control cable, oil resistant,


EMC-preferred type, 90C, 600 V, meter marking

Part no.
82943
82944
82937
82938
82939
82940
82934
82935
82936
82488
82780
82781
82782
82783
82914
82915
82916
82917

No.cores x
cross-sec.
mm
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95

AWG-No. Outer Cop.


app. mm weight
kg / km
6
29,6
895,0
6
32,6
1282,0
4
28,3
1070,0
4
31,4
1140,0
4
34,6
1380,0
4
38,1
1870,0
2
31,3
1240,0
2
34,4
1576,0
2
38,1
1930,0
1
37,0
1675,0
1
40,9
2155,0
1
45,0
2794,0
2/0
42,1
2288,0
2/0
46,2
3120,0
2/0
50,9
3705,0
3/0
46,2
3010,0
3/0
50,0
4043,0
3/0
56,0
5026,0

Weight
app.
kg / km
2021,0
2720,0
1947,0
2591,0
3197,0
4530,0
2701,0
3277,0
4530,0
2870,0
3960,0
4371,0
3647,0
4882,0
5876,0
4751,0
6368,0
7843,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS

374

Part no.
82918
82919
82920

No.cores x
cross-sec.
mm
3 G 120
4 G 120
5 G 120

AWG-No. Outer Cop.


app. mm weight
kg / km
4/0
52,8
3812,0
4/0
58,2
5069,0
4/0
63,8
5877,0

Weight
app.
kg / km
5899,0
8010,0
9205,0

Cables according to international Approvals / PVC-Control Cables UL/CSA

JZ-603-CY Multi approval control cable, oil resistant,


Cu-screened, EMC-preferred, meter marking

Technical data

Special PVC control cable with oil resistant


outer sheath to DIN VDE 0285-525-2-51/
DIN EN 50525-2-51 and to UL-Style 2587
Temperature range
HAR
flexing -5C to +70C
fixed installation -40C to +70C
UL/CSA
flexing -5C to +90C
fixed installation -40C to +90C
Nominal voltage
HAR U0/U 300/500 V
UL/CSA 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper, fine wire conductor to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor in the outer layer
Cores stranded in layers with optimal
lay-lengt
PVC based inner sheath
Tinned copper braiding screening,
85% coverage
Outer sheath of special PVC, oil resistant
compound type TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Sheath colour grey (RAL 7001)
with meter marking

Properties

Oil resistant to DIN VDE 0473-811-404/


DIN EN 60811-404, UL 1581 part 50.182
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
UL VW-1, CSA FT1

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-603, confer page 358

Application

UL-CSA-HAR approved cables offer any company exporting anywhere in the world, primarily designed for exporters, used in machine tools, control
systems, assembly lines and other industrial equipment. These cables are suitable for flexible use for medium mechanical stresses with free movements
in dry, moist and wet rooms but not for open air.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
83709
83720
83721
83722
83723
83724
83725
83726
83727
83728
83729
83730
83710
83731
83732
83733
83734
83735
83736
83737
83738
83739
83740
83741
83711
83742
83743
83744
83745
83746

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
41 G 0,5
50 G 0,5
61 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
41 G 0,75
50 G 0,75
61 G 0,75
2x1
3G1
4G1
5G1
7G1
12 G 1

AWG-No. Outer Cop.


app. mm weight
kg / km
20
8,0
41,0
20
8,3
45,0
20
8,9
54,0
20
9,7
66,0
20
11,2
79,0
20
13,6
137,0
20
15,4
156,0
20
18,6
250,0
20
20,8
316,0
20
22,6
348,0
20
24,8
407,0
20
26,0
520,0
19
8,3
46,0
19
8,6
57,0
19
9,4
63,0
19
10,1
76,0
19
11,9
100,0
19
14,2
175,0
19
16,6
240,0
19
20,0
306,0
19
22,4
346,0
19
24,0
403,0
19
26,2
470,0
19
30,0
550,0
18
8,6
54,0
18
9,2
64,0
18
9,8
76,0
18
10,7
89,0
18
12,5
114,0
18
15,1
186,0

Weight
app.
kg / km
90,0
105,0
123,0
147,0
195,0
276,0
418,0
504,0
632,0
750,0
968,0
1068,0
101,0
127,0
155,0
180,0
225,0
326,0
457,0
635,0
805,0
908,0
1155,0
1400,0
113,0
144,0
178,0
205,0
263,0
424,0

Part no.
83747
83748
83749
83750
83751
83752
83712
83753
83754
83755
83756
83757
83758
83759
83760
83761
83762
83763
83713
83764
83765
83766
83767
83768
83769
83770
83771
83772
83773

No.cores x
cross-sec.
mm
18 G 1
25 G 1
34 G 1
41 G 1
50 G 1
61 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5
50 G 1,5
61 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
34 G 2,5
50 G 2,5
61 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
17,3
284,0
18
21,1
387,0
18
23,5
500,0
18
25,5
578,0
18
27,6
681,0
18
32,4
710,0
16
9,6
64,0
16
10,1
82,0
16
11,0
99,0
16
12,3
123,0
16
14,2
148,0
16
17,1
274,0
16
20,0
386,0
16
24,0
531,0
16
27,1
671,0
16
29,7
840,0
16
31,8
997,0
16
34,6
1120,0
14
11,4
110,0
14
12,0
148,0
14
13,4
169,0
14
14,6
220,0
14
17,2
284,0
14
21,2
470,0
14
24,8
572,0
14
29,8
740,0
14
33,4
1179,0
14
39,0
1660,0
14
41,0
1992,0

Weight
app.
kg / km
560,0
760,0
945,0
1151,0
1300,0
1500,0
144,0
160,0
210,0
240,0
305,0
482,0
611,0
950,0
1200,0
1400,0
1665,0
1852,0
189,0
244,0
296,0
367,0
478,0
622,0
1010,0
1375,0
1893,0
2666,0
3077,0

Dimensions and specifications may be changed without prior notice. (RN01)

375

Cables according to international Approvals / PVC-Control Cables UL/CSA

TRAYCONTROL 500-C flexible, oil-resistant, screened,

EMC-preferred type, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012

Technical data

PVC control cable acc. to


UL-Std.1277 and UL-Std.2277
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
Nominal voltage
TC 600 V
AWM 1000 V
TC Wind Turbine (WTTC) 1000 V
Test voltage 3000 V
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 6x cable
Insulation resistance
min. 20 MOhm x km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper conductor, fine wire with AWG


dimensions
Core insulation of special PVC
with transparent nylon skin
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Separating foil
Braided screening of tinned copper wires,
coverage approx. 85%
Separator
Outer sheath of special PVC
Sheath colour - grey (RAL 7001)
with lenght marking in feet

Properties

self-extinguishing and flame retardant


acc. to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
UL:
TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), MTW, NFPA 79
2012, WTTC 1000V, DP-1, OIL RES I & II,
90C dry / 75C wet, Class 1 Div. 2 per
NEC Art 336, 392, 501, crush impact test
in accordance with UL 1277
CSA:
c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4

Note

Advantages
Highly-flexible, easy to install
Available on request
with blue cores (DC)
with red cores (AC)
Black or TPE outer sheath

Application

HELUKABEL TRAYCONTROL 500-C is a flexible, screened and oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER
allows this cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 edition 2012. Approved for open,
unprotected installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life for industrial applications
in dry, damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor
systems, packaging machines, automotive industry.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
62813
62814
62815
62816
62817
62818
62819
62820
62821
62822
62823
62824
62825
62826
62827
62828
62829
62830
62831
62832
62833
62834
62835
62836
62837
62838
62839
62840

CrossNo.cores
section mm x AWG-No.
0,507
0,507
0,507
0,507
0,507
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31

2 x 20
3 x 20
7 x 20
12 x 20
25 x 20
2 x 18
3 x 18
4 x 18
5 x 18
7 x 18
9 x 18
10 x 18
12 x 18
15 x 18
18 x 18
19 x 18
25 x 18
3 x 16
4 x 16
5 x 16
6 x 16
7 x 16
9 x 16
10 x 16
12 x 16
15 x 16
18 x 16
19 x 16

Outer Cop.
app. mm weight
kg / km
7,0
35,0
7,6
42,0
9,4
69,0
11,0
108,0
16,1
240,0
8,1
50,0
8,2
60,0
8,8
71,0
9,4
88,0
10,1
111,0
11,4
140,0
12,0
150,0
12,9
184,0
14,8
207,0
15,7
260,0
15,7
280,0
17,7
349,0
8,9
74,0
9,6
90,0
10,3
104,0
10,5
120,0
11,3
134,0
12,6
165,0
12,9
180,0
15,1
244,0
16,4
270,0
17,3
319,0
17,6
327,0

Weight
app.
kg / km
95,0
115,0
164,0
266,0
435,0
110,0
118,0
136,0
148,0
192,0
244,0
283,0
329,0
377,0
435,0
443,0
571,0
144,0
172,0
188,0
203,0
244,0
308,0
346,0
423,0
441,0
512,0
503,0

Part no.
62841
62842
62843
62844
62845
62846
62847
62848
62849
62850
62851
62852
62853
62854
62855
62856
62857
62858
62859
62860
62861
62862
62863
62864
62865
62866
62867
62868

CrossNo.cores
section mm x AWG-No.
1,31
1,31
2,08
2,08
2,08
2,08
2,08
2,08
2,08
2,08
2,08
2,08
2,08
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
3,31
5,26
5,26
5,26
5,26

20 x 16
25 x 16
3 x 14
4 x 14
5 x 14
7 x 14
9 x 14
10 x 14
12 x 14
15 x 14
18 x 14
19 x 14
25 x 14
3 x 12
4 x 12
5 x 12
6 x 12
7 x 12
9 x 12
12 x 12
15 x 12
19 x 12
20 x 12
25 x 12
3 x 10
4 x 10
5 x 10
7 x 10

Outer Cop.
app. mm weight
kg / km
17,5
340,0
19,6
434,0
9,8
112,0
10,7
121,0
11,6
150,0
12,5
200,0
15,0
240,0
16,3
264,0
16,9
350,0
18,3
409,0
19,5
471,0
19,7
505,0
23,3
652,0
11,4
137,0
12,2
169,0
13,4
201,0
14,6
236,0
15,5
262,0
17,7
334,0
19,7
434,0
21,0
531,0
23,1
720,0
25,0
764,0
27,1
914,0
14,1
240,0
15,5
305,0
16,8
399,0
18,2
505,0

Weight
app.
kg / km
524,0
704,0
179,0
222,0
266,0
326,0
435,0
427,0
592,0
635,0
780,0
799,0
1042,0
237,0
314,0
386,0
425,0
496,0
740,0
887,0
903,0
1123,0
1490,0
1865,0
389,0
549,0
610,0
851,0
Continuation

376

Cables according to international Approvals / PVC-Control Cables UL/CSA

TRAYCONTROL 500-C flexible, oil-resistant, screened,

EMC-preferred type, open installation TC-ER, PLTC-ER, ITC-ER, NFPA 79 Edition 2012

Part no.
62869
62870
62871
62872

CrossNo.cores
section mm x AWG-No.
5,26
5,26
5,26
8,37

9 x 10
12 x 10
19 x 10
4 x 8

Outer Cop.
app. mm weight
kg / km
20,9
704,0
24,4
940,0
27,5 1210,0
19,9
535,0

Weight
app.
kg / km
1132,0
1523,0
1952,0
852,0

Part no.
62873
62874
62875

CrossNo.cores
section mm x AWG-No.
13,3
21,2
33,6

4 x 6
4 x 4
4 x 2

Outer Cop.
app. mm weight
kg / km
23,3
740,0
28,6 1140,0
33,2 1576,0

Weight
app.
kg / km
1202,0
1971,0
2887,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

377

Cables according to international Approvals / PVC-Control Cables UL/CSA

JZ-600-Y-CY UL/CSA flexible, number coded, 1000 V, EMC-preferred


type, meter marking

Technical data

Cable structure

Special PVC control cables


adapted to DIN VDE 0276 part 627,
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51, with insulation
thickness for 1 kV type and
UL-Std.758 Style 21179
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Bare copper, fine wire conductors,


acc. to DIN VDE 0295 cl.5, BS 6360
cl.5 and IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
PVC-insulated inner sheath TM2, to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1,
class 43 acc. to UL-Std.1581
Braided screen of tinned Cu wires,
coverage approx. 85%
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Sheath colour black (RAL 9005) or grey
(RAL 7001)
with meter marking

Properties

Extensively oil resistant, oil-/ chemical


Resistance - see table Technical
Informations
UV-resistant (building with black sheath)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-600 UL/CSA, confer page 362

Application

PVC control cable for measuring, monitoring and control purposes in tool machinery, conveyor belts and production lines in machinery, in air
conditioning, in foundries and steel mills. Suitable for installation for flexible use for medium mechanical stresses with free movement without tensile
stress or forced movements in dry, moist and wet rooms as well as outside (fixed installation, building with black sheath). Is not suitable to be used
as direct burrial- or as underwater cable. Interference-free transmission of signals and pulses is assured by the high degree of screening.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
Sheath cross-sec.
colour mm
black
12345
2 x 0,5
12346
3 G 0,5
12347
4 G 0,5
12348
5 G 0,5
12349
7 G 0,5
12350
12 G 0,5
12351
18 G 0,5
12352
25 G 0,5
12353
2 x 0,75
12354
3 G 0,75
12355
4 G 0,75
12356
5 G 0,75
12357
7 G 0,75
12358
12 G 0,75
12359
18 G 0,75
12360
25 G 0,75
12361
2x1
12362
3G1
12363
4G1
12364
5G1
12365
7G1
12366
12 G 1
12367
18 G 1
12368
25 G 1
12369
2 x 1,5
12370
3 G 1,5
12371
4 G 1,5

AWG-No.

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16

Outer
app. mm
8,3
8,6
9,4
10,1
12,1
14,7
17,3
20,6
8,7
9,0
9,9
10,8
13,0
15,8
17,9
22,8
9,4
9,8
10,8
12,1
14,5
17,4
20,7
24,8
10,2
10,9
12,2

Cop.
weight
kg / km
41,0
45,0
54,0
66,0
79,0
137,0
156,0
250,0
46,0
57,0
63,0
76,0
100,0
175,0
240,0
306,0
54,0
64,0
76,0
89,0
114,0
186,0
284,0
387,0
64,0
82,0
99,0

Weight
app.
kg / km
129,0
150,0
170,0
199,0
235,0
320,0
428,0
503,0
143,0
155,0
190,0
228,0
323,0
410,0
560,0
730,0
150,0
163,0
200,0
239,0
289,0
464,0
628,0
855,0
162,0
187,0
240,0

Part no. No.cores x


Sheath cross-sec.
colour mm
grey
12410
2 x 0,5
12411
3 G 0,5
12412
4 G 0,5
12413
5 G 0,5
12414
7 G 0,5
12415
12 G 0,5
12416
18 G 0,5
12417
25 G 0,5
12418
2 x 0,75
12419
3 G 0,75
12420
4 G 0,75
12421
5 G 0,75
12422
7 G 0,75
12423
12 G 0,75
12424
18 G 0,75
12425
25 G 0,75
12426
2x1
12427
3G1
12428
4G1
12429
5G1
12430
7G1
12431
12 G 1
12432
18 G 1
12433
25 G 1
12434
2 x 1,5
12435
3 G 1,5
12436
4 G 1,5

AWG-No.

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16

Outer
app. mm
8,3
8,6
9,4
10,1
12,1
14,7
17,3
20,6
8,7
9,0
9,9
10,8
13,0
15,8
17,9
22,8
9,4
9,8
10,8
12,1
14,5
17,4
20,7
24,8
10,2
10,9
12,2

Cop.
weight
kg / km
41,0
45,0
54,0
66,0
79,0
137,0
156,0
250,0
46,0
57,0
63,0
76,0
100,0
175,0
240,0
306,0
54,0
64,0
76,0
89,0
114,0
186,0
284,0
387,0
64,0
82,0
99,0

Weight
app.
kg / km
129,0
150,0
170,0
199,0
235,0
320,0
428,0
503,0
143,0
155,0
190,0
228,0
323,0
410,0
560,0
730,0
150,0
163,0
200,0
239,0
289,0
464,0
628,0
855,0
162,0
187,0
240,0
Continuation

378

Cables according to international Approvals / PVC-Control Cables UL/CSA

JZ-600-Y-CY UL/CSA flexible, number coded, 1000 V, EMC-preferred


type, meter marking

Part no. No.cores x


Sheath cross-sec.
colour mm
black
12372
5 G 1,5
12373
7 G 1,5
12374
12 G 1,5
12375
18 G 1,5
12376
25 G 1,5
12377
2 x 2,5
12378
3 G 2,5
12379
4 G 2,5
12380
5 G 2,5
12381
7 G 2,5
12382
12 G 2,5
12383
18 G 2,5
12384
25 G 2,5
12385
2x4
12386
3G4
12387
4G4
12388
5G4
12389
7G4
12390
3G6
12391
4G6
12392
5G6
12393
7G6
12394
3 G 10
12395
4 G 10
12396
5 G 10
12397
7 G 10
12398
3 G 16
12399
4 G 16
12400
5 G 16
12401
7 G 16
12402
3 G 25
12403
4 G 25
12404
5 G 25
12405
7 G 25

AWG-No.

16
16
16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4

Outer
app. mm
13,3
16,0
19,6
23,4
28,2
11,5
12,2
13,4
14,9
17,9
21,9
26,1
31,9
14,3
15,1
16,7
18,6
20,0
17,0
18,7
20,7
23,0
19,6
21,9
24,1
26,8
23,5
26,4
28,8
31,9
28,0
32,5
35,7
39,0

Cop.
weight
kg / km
123,0
148,0
274,0
386,0
531,0
110,0
148,0
169,0
220,0
284,0
470,0
572,0
740,0
124,0
178,0
234,0
284,0
321,0
245,0
316,0
442,0
530,0
367,0
549,0
604,0
820,0
653,0
807,0
940,0
1345,0
920,0
1169,0
1420,0
1921,0

Weight
app.
kg / km
289,0
383,0
592,0
806,0
1241,0
272,0
298,0
345,0
427,0
561,0
857,0
1355,0
1995,0
306,0
391,0
527,0
700,0
920,0
629,0
731,0
1105,0
1465,0
1125,0
1345,0
1635,0
2210,0
1395,0
1870,0
2720,0
3213,0
2465,0
2750,0
3490,0
4980,0

Part no. No.cores x


Sheath cross-sec.
colour mm
grey
12437
5 G 1,5
12438
7 G 1,5
12439
12 G 1,5
12440
18 G 1,5
12441
25 G 1,5
12442
2 x 2,5
12443
3 G 2,5
12444
4 G 2,5
12445
5 G 2,5
12446
7 G 2,5
12447
12 G 2,5
12448
18 G 2,5
12449
25 G 2,5
12450
2x4
12451
3G4
12452
4G4
12453
5G4
12454
7G4
12455
3G6
12456
4G6
12457
5G6
12458
7G6
12459
3 G 10
12460
4 G 10
12461
5 G 10
12462
7 G 10
12463
3 G 16
12464
4 G 16
12465
5 G 16
12466
7 G 16
12467
3 G 25
12468
4 G 25
12469
5 G 25
12470
7 G 25

AWG-No.

16
16
16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4

Outer
app. mm
13,3
16,0
19,6
23,4
28,2
11,5
12,2
13,4
14,9
17,9
21,9
26,1
31,9
14,3
15,1
16,7
18,6
20,0
17,0
18,7
20,7
23,0
19,6
21,9
24,1
26,8
23,5
26,4
28,8
31,9
28,0
32,5
35,7
39,0

Cop.
weight
kg / km
123,0
148,0
274,0
386,0
531,0
110,0
148,0
169,0
220,0
284,0
470,0
572,0
740,0
124,0
178,0
234,0
284,0
321,0
245,0
316,0
442,0
530,0
367,0
549,0
604,0
820,0
653,0
807,0
940,0
1345,0
920,0
1169,0
1420,0
1921,0

Weight
app.
kg / km
289,0
383,0
592,0
806,0
1241,0
272,0
298,0
345,0
427,0
561,0
857,0
1355,0
1995,0
306,0
391,0
527,0
700,0
920,0
629,0
731,0
1105,0
1465,0
1125,0
1345,0
1635,0
2210,0
1395,0
1870,0
2720,0
3213,0
2465,0
2750,0
3490,0
4980,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

379

Cables according to international Approvals / PVC-Control Cables UL/CSA

JZ-604-FCY TC TRAY CABLE PVC power cable, exposed

run, screened, NFPA 79 Edition 2012, 90C, 600 V, EMC-preferred type, meter marking

Technical data

PVC power cable, screened to


UL-Std.1277 TRAY CABLE
Multinorm
AWM-Style 2587 to UL-Std.758 and
CSA C22.2 No 210 I/II A/B 90C 600 V
Temperature range
dry environment
flexing -5C to +90C
fixed installation -25C to +90C
wet environment
flexing -5C to +75C
fixed installation -25C to +75C
Nominal voltage UL 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
10x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper, fine wire conductors,


acc. to DIN VDE 0295 cl.5, BS 6360
cl.5 and IEC 60228 cl.5
Core insulation of special PVC class 12 B
to tab.50.155 acc. to UL-Std.1581,
type TFF acc. to UL-Std. 62
(AWG 20-AWG 16),
type THHW acc. to UL-Std.83 (AWG 14)
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
lay-length
Special separation foil
Tinned copper braided screening, approx.
85% coverage
Outer sheath of special PVC
acc. to UL-Std.1277 tab.11.2
Sheath colour black (RAL 9005)
with meter marking

Properties

self-extinguishing and flame retardant


acc. to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
uv-resistant

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-604 TC TRAY CABLE, confer page 364

Application

USA NFPA 79 edition 2012 conformant flexible power cables up to 600 V, for all machinery in tool and plant constuction, suitable for installation in
dry, humid and damp environments, in the open and in pipes. For underground installation and for open, unprotected installation from the cable rack
to machines and industrial plants.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
69750
69751
69752
69753
69754
69755
69756
69757
69758
69759
69760
69761
69762
69763
69764
69765
69766
69767
69768
69769
69770
69771
69772
69773
69774
69775
69776
69777
69778
69779

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
9G1
10 G 1
12 G 1
18 G 1
25 G 1
34 G 1
50 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
9 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5
50 G 1,5
61 G 1,5
2 x 2,5
3 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
8,6
50,0
18
9,0
60,0
18
9,7
71,0
18
10,5
88,0
18
12,2
111,0
18
13,2
139,0
18
15,0
150,0
18
15,4
184,0
18
17,8
260,0
18
21,9
349,0
18
24,5
486,0
18
26,2
625,0
16
9,0
63,0
16
9,4
80,0
16
10,2
97,0
16
11,1
119,0
16
12,9
147,0
16
14,5
170,0
16
14,5
182,0
16
15,8
193,0
16
16,2
267,0
16
17,9
315,0
16
18,9
374,0
16
22,3
526,0
16
24,9
629,0
16
26,7
801,0
16
33,7
885,0
16
36,0
1100,0
14
10,0
96,0
14
10,5
144,0

Weight
app.
kg / km
151,0
164,0
200,0
229,0
306,0
371,0
411,0
460,0
624,0
845,0
984,0
1096,0
161,0
181,0
240,0
274,0
367,0
431,0
437,0
511,0
598,0
630,0
787,0
1240,0
1401,0
2671,0
3614,0
4089,0
269,0
294,0

Dimensions and specifications may be changed without prior notice. (RN01)

380

Part no.
69780
69781
69782
69783
69784
69785
69786
69787
69788
69789
69790
69791
69792
69793
69794
69795
69796
69797
69798
69799
69800
69801
69802
69803

No.cores x
cross-sec.
mm
4 G 2,5
5 G 2,5
7 G 2,5
8 G 2,5
9 G 2,5
10 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
3G4
4G4
5G4
7G4
9G4
12 G 4
18 G 4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10

AWG-No. Outer Cop.


app. mm weight
kg / km
14
11,4
148,0
14
12,4
181,0
14
15,3
255,0
14
16,5
285,0
14
16,5
309,0
14
17,9
340,0
14
18,4
441,0
14
22,4
570,0
14
26,5
738,0
12
11,6
174,0
12
12,6
230,0
12
14,5
273,0
12
17,1
316,0
12
18,4
402,0
12
20,5
507,0
12
25,0
751,0
10
13,8
240,0
10
15,1
305,0
10
16,4
439,0
10
18,0
505,0
8
17,6
350,0
8
19,3
535,0
8
22,1
592,0
8
24,2
810,0

Weight
app.
kg / km
341,0
420,0
551,0
583,0
593,0
631,0
847,0
1336,0
1921,0
381,0
504,0
692,0
908,0
1104,0
1497,0
2104,0
623,0
729,0
1082,0
1414,0
1108,0
1324,0
1596,0
2186,0

Cables according to international Approvals / PVC-Control Cables UL/CSA

JZ-604-YCY TC TRAY CABLE PVC power cable, exposed

run, screened, NFPA 79 Edition 2012, 90C, 600 V, EMC-preferred type, meter marking

Technical data

PVC power cable, screened to


UL-Std.1277 TRAY CABLE
Multinorm
also conforms to the following standards:
AWM-Style 2587 to UL-Std.758 (cUL)
and CSA type TC FT4 to C22.2 no 230, CSA
C22.2 No 210 I/II A/B 90C 600 V FT4
Temperature range
dry environment
flexing -5C to +90C
fixed installation -25C to +90C
wet environment
flexing -5C to +75C
fixed installation -25C to +75C
Nominal voltage UL 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
10x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper, fine wire conductors, acc. to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of special PVC class 12 B
to tab.50.155 acc. to UL-Std.1581
type TFF acc. to UL-Std.62 (AWG 20-AWG
16)
type THHW to UL-Std.83 (AWG 14)
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
lay-length
PVC-inner sheath acc. to UL-Std.1277
tab.11.2
Tinned copper braided screening,
approx. 85% coverage
Outer sheath of special PVC
acc. to UL-Std.1277 tab.11.2,
Sheath colour black (RAL 9005)
with meter marking

Properties

self-extinguishing and flame retardant


acc. to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
uv-resistant

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ 604 TC TRAY CABLE, confer page 364

Application

USA NFPA 79 edition 2012 conformant flexible power cables up to 600 V, for all machinery in tool and plant constuction, suitable for installation in
dry, humid and damp environments, in the open and in pipes. For underground installation and for open, unprotected installation from the cable rack
to machines and industrial plants.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
69804
69805
69806
69807
69808
69809
69810
69811
69812
69813
69814
69815
69816
69817
69818
69819
69820
69821

No.cores x
cross-sec.
mm
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95

AWG-No. Outer Cop.


app. mm weight
kg / km
6
25,2
653,0
6
27,8
807,0
6
31,2
940,0
6
34,5
1345,0
4
29,0
920,0
4
32,4
1169,0
4
34,2
1420,0
4
40,3
1921,0
2
32,4
1250,0
2
36,2
1680,0
2
40,5
2020,0
1
40,4
1887,0
1
45,5
2370,0
1
50,0
2880,0
2/0
47,1
2516,0
2/0
51,1
3257,0
2/0
56,0
4032,0
3/0
50,1
3086,0

Weight
app.
kg / km
1385,0
1861,0
2614,0
3211,0
2455,0
2721,0
3490,0
4960,0
3130,0
4100,0
4921,0
4560,0
5761,0
7186,0
5580,0
7387,0
9290,0
8520,0

Part no.
69822
69823
69824
69825
69826

No.cores x
cross-sec.
mm
4 G 95
5 G 95
3 G 120
4 G 120
5 G 120

AWG-No. Outer Cop.


app. mm weight
kg / km
3/0
55,0
4060,0
3/0
60,5
5244,0
4/0
54,0
4176,0
4/0
59,5
5231,0
4/0
64,5
6624,0

Weight
app.
kg / km
10200,0
13800,0
11090,0
13620,0
15420,0

Dimensions and specifications may be changed without prior notice. (RN01)

381

Cables according to international Approvals / PVC-Control Cables UL/CSA

TRAYCONTROL 600-C flexible, oil-resistant, screened,


EMC-preferred type, open installation (TC-ER), NFPA 79 Edition 2012

Technical data

PVC power cable acc. to UL-Std.1277


and UL-Std.2277
Temperature range
UL+CSA TC -40C to +90C
AWM -40C to +90C
Nominal voltage
TC 600 V
AWM 1000 V
WTTC 1000 V
Test voltage 3000 V
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
6x cable
Insulation resistance
min. 20 MOhm x km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper conductor, fine wire with


AWG dimensions
Core insulation of special PVC
with transparent nylon skin
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-lengths
Separating foil
Braided screening of tinned copper wires,
coverage approx. 85%
Separator
Outer sheath of special PVC
Sheath colour - black (RAL 9005)
with lenght marking in feet

Properties

self-extinguishing and flame retardant


acc. to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
UV-resistant
Tests
UL:
TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12),
UL Type WTTC, UL Type MTW
NFPA 79 2012, Oil Res I (Oil Res II also
available), 90C dry / 75C wet,
Class 1 Div. 2 per NEC Art. 336, 392, 501
CSA:
c (UL) CIC-TC FT4,
CSA AWM I/II A/B FT4

Note

Advantages
TC-ER, Tray Cable Exposed Run
Simple installation
Outstanding flexibility

Application

USA NFPA 79 edition 2012 compliant, screened, flexible power cable to 600 V (WTTC 1000 V), for all tool and plant construction machinery, suitable
for installation in dry, damp and wet environments, outdoors and in pipes. For underground installation and for open, unprotected installtion from
the cable tray to the machine and industrial plants.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
63049
63050
63051
63052
63053
63054
63055
62997
63056
63057
63058
63059
63060
63061
63062
63063

CrossNo.cores
section mm x AWG-No.
0,963
0,963
0,963
0,963
0,963
0,963
0,963
1,31
1,31
1,31
1,31
1,31
1,31
1,31
2,08
2,08

3 x 18
4 x 18
5 x 18
7 x 18
12 x 18
18 x 18
25 x 18
3 x 16
4 x 16
5 x 16
7 x 16
12 x 16
18 x 16
25 x 16
3 x 14
4 x 14

Outer Cop.
app. mm weight
kg / km
8,2
31,0
8,8
52,0
9,4
62,0
10,1
83,0
12,9
143,0
15,7
207,0
17,7
284,0
8,9
57,0
9,6
72,0
10,3
84,0
11,3
124,0
15,1
199,0
17,3
290,0
19,6
384,0
9,8
85,0
10,7
115,0

Weight
app.
kg / km
118,0
136,0
149,0
193,0
328,0
431,0
569,0
144,0
172,0
186,0
243,0
421,0
510,0
704,0
178,0
220,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

382

Part no.
63064
63065
63066
63067
63068
63069
63070
63071
63072
63073
63074
63075
63076
63077
63078

CrossNo.cores
section mm x AWG-No.
2,08
2,08
2,08
2,08
2,08
3,31
3,31
3,31
5,26
5,26
5,26
8,37
13,3
21,2
33,6

5 x 14
7 x 14
12 x 14
18 x 14
25 x 14
4 x 12
5 x 12
7 x 12
4 x 10
5 x 10
7 x 10
4 x 8
4 x 6
4 x 4
4 x 2

Outer Cop.
app. mm weight
kg / km
11,6
139,0
12,5
185,0
16,9
309,0
19,5
448,0
23,3
632,0
12,2
179,0
13,4
223,0
15,5
298,0
15,5
256,0
16,8
312,0
18,2
430,0
19,9
426,0
23,3
657,0
28,6 1026,0
33,2 1412,0

Weight
app.
kg / km
264,0
325,0
591,0
780,0
1041,0
313,0
384,0
492,0
547,0
608,0
850,0
851,0
1197,0
1970,0
2874,0

UL/CSA PUR/TPE CONTROL CABLES

Cables according to international Approvals / PUR-Control Cables UL/CSA

JZ-602-PUR 80C, 600 V, two approval control cable, meter marking

Technical data

Control cable of special-PUR to UL CSA


AWM I/II A/B Style 20939 (sheath insulation)
and CSA
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage
UL/CSA 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, fine wire stranded to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of PVC
compound type TI3 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and UL-Style 10012
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special full-polyurethane
Sheath colour grey (RAL 7001)
with meter marking

Properties

Resistant to mineral oils, synthetic oils,


coolant, UV-radiation,
oxygene, ozon and hydrolysis. Conditionally
resistant to microbes.
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-602-C-PUR, confer page 389

Application

UL and CSA approved flexible control cable rated at 600 V, primarily designed for exporters to the US or Canadian market. Used in machine tools,
control systems, connection between control panels and machines, assembly lines and other industrial equipment. Suitable for installation in dry,
moist, wet and outdoor environment and moderate flexing applications.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12471
12472
12473
12474
12475
12476
12477
12478
12479
12480
12481
12482
12483
12484
12485
12486
12487
12488
12489
12490
12491
12492
12493
12494

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
8 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
41 G 0,5
2x1
3G1
4G1
5G1
7G1
8G1
9G1
12 G 1
18 G 1
25 G 1
34 G 1
41 G 1

AWG-No. Outer Cop.


app. mm weight
kg / km
20
5,8
9,6
20
6,2
14,0
20
6,6
19,0
20
7,2
24,0
20
8,4
34,0
20
9,5
38,4
20
10,3
43,2
20
10,8
58,0
20
12,8
86,0
20
15,4
120,0
20
17,6
163,0
20
19,7
197,0
18
6,2
19,2
18
6,6
27,0
18
7,2
38,4
18
7,8
48,0
18
9,1
67,0
18
9,9
76,8
18
11,0
86,4
18
11,7
115,2
18
14,0
173,0
18
17,0
240,0
18
19,2
326,0
18
21,0
394,0

Weight
app.
kg / km
52,0
64,0
72,0
88,0
130,0
145,0
180,0
196,0
260,0
368,0
502,0
594,0
57,0
68,0
79,0
97,0
141,0
152,0
190,0
211,0
284,0
394,0
521,0
609,0

Part no.
12495
12496
12497
12498
12499
12500
12501
12502
12503
12504
12505
12506
12507
12508
12509
12510
12511
12512
12513
12514
12515
12516
12517

No.cores x
cross-sec.
mm
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
9 G 2,5
12 G 2,5
18 G 2,5
19 G 2,5
25 G 2,5
3G4
4G4

AWG-No. Outer Cop.


app. mm weight
kg / km
16
6,8
28,8
16
7,4
44,0
16
8,0
58,0
16
8,6
72,0
16
10,5
101,0
16
12,7
129,7
16
13,3
173,0
16
15,7
260,0
16
18,8
360,0
16
22,0
490,0
16
23,6
590,0
14
8,1
48,0
14
8,6
72,0
14
10,0
96,0
14
10,8
120,0
14
13,0
168,0
14
15,5
216,0
14
16,6
288,0
14
19,5
432,0
14
19,5
456,0
14
23,8
600,0
12
11,1
115,0
12
12,4
154,0

Weight
app.
kg / km
75,0
96,0
117,0
140,0
186,0
244,0
319,0
451,0
625,0
850,0
1041,0
115,0
143,0
185,0
221,0
293,0
429,0
563,0
854,0
914,0
1188,0
232,0
298,0
Continuation

384

Cables according to international Approvals / PUR-Control Cables UL/CSA

JZ-602-PUR 80C, 600 V, two approval control cable, meter marking


Part no.
12518
12519
12520
12521
12522
12523
12524
12525
12526
12527
12528
12529

No.cores x
cross-sec.
mm
5G4
7G4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16
3 G 16

AWG-No. Outer Cop.


app. mm weight
kg / km
12
13,7
192,0
12
16,2
269,0
10
12,8
173,0
10
14,1
231,0
10
15,7
288,0
10
19,2
403,0
8
16,8
288,0
8
18,3
384,0
8
20,1
480,0
8
22,4
672,0
6
19,2
307,0
6
20,5
461,0

Weight
app.
kg / km
358,0
460,0
360,0
402,0
484,0
630,0
535,0
653,0
786,0
1100,0
640,0
810,0

Part no.
12530
12531
12532
12533
12534
12535
12536
12537
12538
12539
12540
12541
12542
12543

No.cores x
cross-sec.
mm
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
4 G 50
4 G 70
4 G 95
4 G 120

AWG-No. Outer Cop.


app. mm weight
kg / km
6
23,0
615,0
6
25,5
768,0
6
28,2
1075,0
4
25,0
720,0
4
28,1
960,0
4
30,9
1200,0
4
35,5
1680,0
2
28,6
1008,0
2
31,7
1344,0
2
35,5
1680,0
1
35,8
1920,0
2/0
41,6
2688,0
3/0
46,0
3648,0
4/0
52,8
4608,0

Weight
app.
kg / km
1045,0
1260,0
1760,0
1180,0
1507,0
1858,0
2830,0
1590,0
2123,0
2612,0
3058,0
4254,0
5762,0
7280,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS
Cable Gland - HELUTOP HT-MS-EP 4

385

Cables according to international Approvals / PUR-Control Cables UL/CSA

JZ-602-PUR DC/AC 80C, 600 V, two approval control cable, meter

marking

Technical data

Control cable of special-PUR to


UL CSA AWM I/II A/B Style 20939
(sheath insulation) and CSA
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage UL/CSA 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, fine wire stranded to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of PVC
compound type TI3 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and UL-Style 10012
Core identification blue (DC) or red (AC) with
continuous white numbering
GN-YE conductor
Cores stranded in layers with optimal
lay-length
Outer sheath of special full-polyurethane
Sheath colour grey (RAL 7001)
with meter marking

Properties

Resistant to mineral oils, synthetic oils,


coolant, UV-radiation,
oxygene, ozon and hydrolysis.
Conditionally resistant to microbes.
High abrasion resistance
Tear and cut resistant
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


DC = blue cores;
AC = red cores;
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

For use on conveyor belts, tooling machines, conveyor system, production lines and automotive production plants. Also for medium mechanical stress
in flexible applications with free movement and without tensile stress. UL and CSA approved control cables espacially for U. S. and Canadian markets.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
JZ-602 PUR DC (blue core)
Part no.

12805
12806
12807
12808
12809
12810
12811
12812
12813
12814
12815
12816
12817
12818
12819
12820
12821
12822
12823
12824
12825

No.cores x
cross-sec.
mm
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
6,6
27,0
18
7,2
38,0
18
7,8
48,0
18
9,1
67,0
18
11,7
115,0
18
14,0
173,0
18
17,0
240,0
16
7,4
44,0
16
8,0
58,0
16
8,6
72,0
16
10,5
101,0
16
13,3
173,0
16
15,7
260,0
16
18,8
360,0
14
8,6
72,0
14
10,0
96,0
14
10,8
120,0
14
13,0
168,0
14
16,6
288,0
14
19,5
432,0
14
23,8
600,0

Weight
app.
kg / km
68,0
79,0
97,0
141,0
211,0
284,0
394,0
96,0
117,0
140,0
186,0
319,0
451,0
625,0
143,0
185,0
221,0
293,0
563,0
854,0
1188,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS
Cable Gland - HELUTOP HT-MS-EP 4

386

JZ-602 PUR AC (red core)


Part no.
12826
12827
12828
12829
12830
12831
12832
12833
12834
12835
12836
12837
12838
12839
12840
12841
12842
12843
12844
12845
12846

No.cores x
cross-sec.
mm
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
6,6
27,0
18
7,2
38,0
18
7,8
48,0
18
9,1
67,0
18
11,7
115,0
18
14,0
173,0
18
17,0
240,0
16
7,4
44,0
16
8,0
58,0
16
8,6
72,0
16
10,5
101,0
16
13,3
173,0
16
15,7
260,0
16
18,8
360,0
14
8,6
72,0
14
10,0
96,0
14
10,8
120,0
14
13,0
168,0
14
16,6
288,0
14
19,5
432,0
14
23,8
600,0

Weight
app.
kg / km
68,0
79,0
97,0
141,0
211,0
284,0
394,0
96,0
117,0
140,0
186,0
319,0
451,0
625,0
143,0
185,0
221,0
293,0
563,0
854,0
1188,0

Cables according to international Approvals / PUR-Control Cables UL/CSA

JZ-600 PUR tear and coolant resistant, 1000 V, meter marking

Technical data

Cable structure

Special PUR control cables Adapted to


DIN VDE 0276 part 627,
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51, with insulation
thickness for 1 kV type
and UL-Std.758 Style 20234
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Bare copper, fine wire conductors, as per


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
UL-Style 10012
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of special full-polyurethane
adapted to
DIN VDE 0207-363-10-2/
DIN EN 50363-10-2,
flame retardant acc. to UL-Std.758
Sheath colour black (RAL 9005) or grey
(RAL 7001)
with meter marking

Properties

High abrasion resistance


High flexibility
Resistant to ultra violet rays
Wear resistant
resistant to mineral oils and coolant
emulsions
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
JZ-600-YC-PUR, confer page 390

Application

Extremely robust, control cable resistant to mineral oils and to coolant emulsions. In tool machinery, conveyor belts and production lines, for plant
installations, air conditioning and in steel production plants and rolling mills. Suitable for installation for flexible use for medium mechanical stresses
with free movement without tensile stress or forced movements in dry, moist and wet rooms as well as outside. Interesting for the export-oriented
machinery plants.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
Sheath cross-sec.
colour mm
black
28240
2 x 0,5
28241
3 G 0,5
28242
4 G 0,5
28243
5 G 0,5
28244
7 G 0,5
28245
12 G 0,5
28246
18 G 0,5
28247
25 G 0,5
28248
2 x 0,75
28249
3 G 0,75
28250
4 G 0,75
28251
5 G 0,75
28252
7 G 0,75
28253
12 G 0,75
28254
18 G 0,75
28255
25 G 0,75
28256
2x1
28257
3G1
28258
4G1
28259
5G1
28260
7G1
28261
12 G 1
28262
18 G 1
28263
25 G 1
28264
2 x 1,5
28265
3 G 1,5
28266
4 G 1,5
28267
5 G 1,5
28268
7 G 1,5
28269
12 G 1,5
28270
18 G 1,5
28271
25 G 1,5

AWG-No.

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16

Outer
app. mm
6,9
7,3
7,9
8,5
9,9
12,2
14,4
17,2
7,3
7,7
8,3
9,1
10,7
13,1
15,6
18,9
7,9
8,3
9,1
9,9
11,7
14,5
17,3
21,1
8,7
9,2
10,0
11,0
13,3
16,6
19,7
23,9

Cop.
weight
kg / km
9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0
14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0
19,2
29,0
38,4
48,0
67,0
115,0
173,0
240,0
29,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0

Weight
app.
kg / km
60,0
70,0
104,0
120,0
141,0
208,0
289,0
342,0
70,0
78,0
134,0
149,0
201,0
269,0
378,0
498,0
86,0
100,0
107,0
130,0
174,0
290,0
405,0
570,0
97,0
118,0
141,0
181,0
234,0
370,0
520,0
730,0

Part no. No.cores x


Sheath cross-sec.
colour mm
grey
28305
2 x 0,5
28306
3 G 0,5
28307
4 G 0,5
28308
5 G 0,5
28309
7 G 0,5
28310
12 G 0,5
28311
18 G 0,5
28312
25 G 0,5
28313
2 x 0,75
28314
3 G 0,75
28315
4 G 0,75
28316
5 G 0,75
28317
7 G 0,75
28318
12 G 0,75
28319
18 G 0,75
28320
25 G 0,75
28321
2x1
28322
3G1
28323
4G1
28324
5G1
28325
7G1
28326
12 G 1
28327
18 G 1
28328
25 G 1
28329
2 x 1,5
28330
3 G 1,5
28331
4 G 1,5
28332
5 G 1,5
28333
7 G 1,5
28334
12 G 1,5
28335
18 G 1,5
28336
25 G 1,5

AWG-No.

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16

Outer
app. mm
6,9
7,3
7,9
8,5
9,9
12,2
14,4
17,2
7,3
7,7
8,3
9,1
10,7
13,1
15,6
18,9
7,9
8,3
9,1
9,9
11,7
14,5
17,3
21,1
8,7
9,2
10,0
11,0
13,3
16,6
19,7
23,9

Cop.
weight
kg / km
9,6
14,4
19,0
24,0
33,6
58,0
86,0
120,0
14,4
21,6
29,0
36,0
50,0
86,0
130,0
180,0
19,2
29,0
38,4
48,0
67,0
115,0
173,0
240,0
29,0
43,0
58,0
72,0
101,0
173,0
259,0
360,0

Weight
app.
kg / km
60,0
70,0
104,0
120,0
141,0
208,0
289,0
342,0
70,0
78,0
134,0
149,0
201,0
269,0
378,0
498,0
86,0
100,0
107,0
130,0
174,0
290,0
405,0
570,0
97,0
118,0
141,0
181,0
234,0
370,0
520,0
730,0
Continuation

387

Cables according to international Approvals / PUR-Control Cables UL/CSA

JZ-600 PUR tear and coolant resistant, 1000 V, meter marking


Part no. No.cores x
Sheath cross-sec.
colour mm
black
28272
2 x 2,5
28273
3 G 2,5
28274
4 G 2,5
28275
5 G 2,5
28276
7 G 2,5
28277
12 G 2,5
28278
18 G 2,5
28279
25 G 2,5
28280
2x4
28281
3G4
28282
4G4
28283
5G4
28284
7G4
28285
12 G 4
28286
3G6
28287
4G6
28288
5G6
28289
7G6
28290
3 G 10
28291
4 G 10
28292
5 G 10
28293
7 G 10
28294
3 G 16
28295
4 G 16
28296
5 G 16
28297
7 G 16
28298
3 G 25
28299
4 G 25
28300
5 G 25
28301
7 G 25

AWG-No.

14
14
14
14
14
14
14
14
12
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4

Outer
app. mm
9,5
10,0
11,1
12,4
15,0
18,4
22,0
26,9
11,4
12,3
13,8
15,3
16,8
22,9
14,1
15,6
17,3
19,3
16,5
18,4
20,5
22,5
19,6
21,7
24,2
25,7
24,0
26,9
29,3
32,6

Cop.
weight
kg / km
48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0
77,0
115,0
154,0
192,0
269,0
461,0
173,0
230,0
288,0
403,0
288,0
384,0
480,0
672,0
461,0
614,0
768,0
1075,0
720,0
960,0
1200,0
1680,0

Weight
app.
kg / km
170,0
181,0
203,0
251,0
330,0
553,0
795,0
1110,0
190,0
235,0
310,0
410,0
540,0
860,0
370,0
430,0
650,0
860,0
660,0
790,0
960,0
1300,0
709,0
1114,0
1620,0
1900,0
1450,0
1600,0
2050,0
2900,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-PA
Cable Gland - HELUTOP HT-MS
Cable Gland - HELUTOP HT-MS-EP 4

388

Part no. No.cores x


Sheath cross-sec.
colour mm
grey
28337
2 x 2,5
28338
3 G 2,5
28339
4 G 2,5
28340
5 G 2,5
28341
7 G 2,5
28342
12 G 2,5
28343
18 G 2,5
28344
25 G 2,5
28345
2x4
28346
3G4
28347
4G4
28348
5G4
28349
7G4
28350
12 G 4
28351
3G6
28352
4G6
28353
5G6
28354
7G6
28355
3 G 10
28356
4 G 10
28357
5 G 10
28358
7 G 10
28359
3 G 16
28360
4 G 16
28361
5 G 16
28362
7 G 16
28363
3 G 25
28364
4 G 25
28365
5 G 25
28366
7 G 25

AWG-No.

14
14
14
14
14
14
14
14
12
12
12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
4

Outer
app. mm
9,5
10,0
11,1
12,4
15,0
18,4
22,0
26,9
11,4
12,3
13,8
15,3
16,8
22,9
14,1
15,6
17,3
19,3
16,5
18,4
20,5
22,5
19,6
21,7
24,2
25,8
24,0
26,9
29,3
32,6

Cop.
weight
kg / km
48,0
72,0
96,0
120,0
168,0
288,0
432,0
600,0
77,0
115,0
154,0
192,0
269,0
461,0
173,0
230,0
288,0
403,0
288,0
384,0
480,0
672,0
461,0
614,0
768,0
1075,0
720,0
960,0
1200,0
1680,0

Weight
app.
kg / km
170,0
181,0
203,0
251,0
330,0
553,0
795,0
1110,0
190,0
235,0
310,0
410,0
540,0
860,0
370,0
430,0
650,0
860,0
660,0
790,0
960,0
1300,0
709,0
1114,0
1620,0
1900,0
1450,0
1600,0
2050,0
2900,0

Cables according to international Approvals / PUR-Control Cables UL/CSA

JZ-602-C-PUR screened two approval control cable, 80C, 600 V,

EMC-preferred type, meter marking

Technical data

Special PUR-insulated to UL CSA AWM I/II


A/B Style 20939 and CSA
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage
UL/CSA 600 V
Test voltage 3000 V
Breakdown voltage min. 6000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper, fine wire stranded to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and UL-Style 10012
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
PVC-insulated inner sheath YM5 to
DIN VDE 0207-363-4-1/ DIN EN 50363-4-1
Braided screen of tinned Cu wires,
approx. 85% coverage
Outer sheath of full-polyurethane
Sheath colour grey (RAL 7001)
with meter marking

Properties

Resistant to mineral oils, synthetic oils and


coolant, UV-radiation, osygene, ozon
and hydrolysis. Conditionally resistant to
microbes.
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-602 PUR, confer page 384

Application

UL and CSA approved flexible control cables up to 600 V, for all machinery in tooling and plant construction, suitable for installation in dry, moist,
wet and outdoor environments for medium mechanical loads. Designed for the export-orientated machinery manufacturer, specifically for USA and
Canada.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12550
12551
12552
12553
12554
12555
12556
12557
12558
12559
12560
12561
12562
12563
12564
12565
12566
12567
12568
12569
12570
12571
12572
12573
12574
12575
12576
12577
12578
12579
12580
12581
12582
12583
12584
12585

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
41 G 0,5
2x1
3G1
4G1
5G1
7G1
9G1
12 G 1
18 G 1
25 G 1
34 G 1
41 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
34 G 1,5
41 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
7,7
41,0
20
8,0
45,0
20
8,6
54,0
20
9,2
66,0
20
10,5
79,0
20
12,3
94,0
20
13,0
137,0
20
15,6
156,0
20
18,2
250,0
20
20,1
316,0
20
22,4
348,0
18
8,1
54,0
18
8,4
64,0
18
9,1
76,0
18
10,0
89,0
18
11,3
114,0
18
13,3
144,0
18
13,8
186,0
18
16,2
284,0
18
19,5
387,0
18
22,5
500,0
18
24,2
578,0
16
8,7
64,0
16
9,2
82,0
16
10,0
99,0
16
10,8
123,0
16
12,9
148,0
16
14,8
187,0
16
15,6
274,0
16
18,3
386,0
16
22,5
531,0
16
25,1
671,0
16
27,3
840,0
14
10,3
110,0
14
10,8
148,0
14
11,8
169,0

Weight
app.
kg / km
93,0
124,0
133,0
153,0
191,0
243,0
322,0
374,0
436,0
560,0
663,0
107,0
130,0
155,0
181,0
209,0
321,0
341,0
473,0
650,0
781,0
892,0
136,0
165,0
192,0
224,0
273,0
340,0
461,0
674,0
950,0
1203,0
1588,0
173,0
220,0
270,0

Part no.
12586
12587
12588
12589
12590
12591
12592
12593
12594
12595
12596
12597
12598
12599
12600
12601
12602
12603
12604
12605
12606
12607
12608
12609
12610
12611
12612
12613
12614
12615
12616
12617
12618
12619
12620

No.cores x
cross-sec.
mm
5 G 2,5
7 G 2,5
9 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
2x4
3G4
4G4
5G4
7G4
2x6
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
7 G 25
3 G 35
4 G 35
5 G 35
4 G 50
4 G 70
4 G 95
4 G 120

AWG-No. Outer Cop.


app. mm weight
kg / km
14
13,2
220,0
14
15,6
284,0
14
18,1
349,0
14
19,2
470,0
14
23,0
572,0
14
28,3
740,0
12
12,5
124,0
12
13,1
178,0
12
14,5
234,0
12
15,8
284,0
12
19,0
321,0
10
14,2
176,0
10
15,2
245,0
10
16,6
316,0
10
18,4
442,0
10
22,2
530,0
8
19,1
367,0
8
21,1
549,0
8
23,7
604,0
8
26,5
820,0
6
24,2
653,0
6
27,2
807,0
6
30,6
940,0
6
33,6
1345,0
4
30,2
920,0
4
33,3
1169,0
4
36,8
1420,0
4
40,6
1921,0
2
33,8
1250,0
2
37,7
1680,0
2
41,5
2020,0
1
40,5
2370,0
2/0
46,1
3257,0
3/0
50,7
4060,0
4/0
57,0
5231,0

Weight
app.
kg / km
329,0
428,0
580,0
761,0
1140,0
1551,0
209,0
310,0
456,0
532,0
737,0
318,0
411,0
572,0
732,0
961,0
741,0
988,0
1202,0
1743,0
1088,0
1662,0
2021,0
2720,0
1947,0
2591,0
3197,0
4530,0
2701,0
3277,0
4530,0
3370,0
4630,0
6114,0
7417,0

Dimensions and specifications may be changed without prior notice. (RN01)

389

Cables according to international Approvals / PUR-Control Cables UL/CSA

JZ-600-YC-PUR tear and coolant resistant, 1000 V, Cu-screened,

EMC-preferred type, meter marking

Technical data

Cable structure

Special PUR control cables acc. to


DIN VDE 0276 part 627,
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51,
with insulation thickness for 1 kV type and
UL-Std.758 Style 20234
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Coupling resistance
max. 250 Ohm/km

Bare copper, fine wire conductors, acc. to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
UL-Style 10012
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Oil resistant PVC inner sheath, TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Tinned copper braided screening,
approx. 85% coverage
Outer sheath, special full-polyurethane
compound type TMPU adapted to
DIN VDE 0207-363-10-2/
DIN EN 50363-10-2,
flame retardant acc. to UL-Std.758
Sheath colour black (RAL 9005) or grey
(RAL 7001)
with meter marking

Properties

High abrasion resistance


High flexibility
Resistant to ultra violet rays
Wear resistant
resistant to mineral oils and coolant
emulsions
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-600 PUR, confer page 387

Application

Extremely robust sheated cable, used in machinery, tools and plant, in rolling and steel mills at particularly critical poinst. For medium mechanical
stress for flexible use with free movement without tensile stress or forced movements in dry, damp and wet rooms and outdoors. Through the good
flexibility quickly and safely to install. Designed for the export-oriented engineering.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
Sheath cross-sec.
colour mm
black
28370
2 x 0,5
28371
3 G 0,5
28372
4 G 0,5
28373
5 G 0,5
28374
7 G 0,5
28375
12 G 0,5
28376
18 G 0,5
28377
25 G 0,5
28378
2 x 0,75
28379
3 G 0,75
28380
4 G 0,75
28381
5 G 0,75
28382
7 G 0,75
28383
12 G 0,75
28384
18 G 0,75
28385
25 G 0,75
28386
2x1
28387
3G1
28388
4G1
28389
5G1
28390
7G1
28391
12 G 1
28392
18 G 1
28393
25 G 1

AWG-No.

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18

Outer
app. mm
9,0
9,3
9,9
10,6
12,2
14,7
17,3
20,6
9,4
9,8
10,4
11,1
13,0
15,8
17,9
22,8
9,9
10,3
11,1
12,2
14,5
17,4
20,7
24,8

Cop.
weight
kg / km
41,0
45,0
54,0
66,0
79,0
137,0
156,0
250,0
46,0
57,0
63,0
76,0
100,0
175,0
240,0
306,0
54,0
64,0
76,0
89,0
114,0
186,0
284,0
387,0

Weight
app.
kg / km
131,0
154,0
176,0
204,0
237,0
323,0
431,0
507,0
143,0
158,0
193,0
231,0
337,0
424,0
568,0
741,0
158,0
169,0
207,0
244,0
292,0
472,0
634,0
861,0

Part no. No.cores x


Sheath cross-sec.
colour mm
grey
28430
2 x 0,5
28431
3 G 0,5
28432
4 G 0,5
28433
5 G 0,5
28434
7 G 0,5
28435
12 G 0,5
28436
18 G 0,5
28437
25 G 0,5
28438
2 x 0,75
28439
3 G 0,75
28440
4 G 0,75
28441
5 G 0,75
28442
7 G 0,75
28443
12 G 0,75
28444
18 G 0,75
28445
25 G 0,75
28446
2x1
28447
3G1
28448
4G1
28449
5G1
28450
7G1
28451
12 G 1
28452
18 G 1
28453
25 G 1

AWG-No.

20
20
20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18
18

Outer
app. mm
9,0
9,3
9,9
10,6
12,2
14,7
17,3
20,6
9,4
9,8
10,4
11,1
13,0
15,8
17,9
22,8
9,9
10,3
11,1
12,2
14,5
17,4
20,7
24,8

Cop.
weight
kg / km
41,0
45,0
54,0
66,0
79,0
137,0
156,0
250,0
46,0
57,0
63,0
76,0
100,0
175,0
240,0
306,0
54,0
64,0
76,0
89,0
114,0
186,0
284,0
387,0

Weight
app.
kg / km
131,0
154,0
176,0
204,0
237,0
323,0
431,0
507,0
143,0
158,0
193,0
231,0
337,0
424,0
568,0
741,0
158,0
169,0
207,0
244,0
292,0
472,0
634,0
861,0
Continuation

390

Cables according to international Approvals / PUR-Control Cables UL/CSA

JZ-600-YC-PUR tear and coolant resistant, 1000 V, Cu-screened,

EMC-preferred type, meter marking


Part no. No.cores x
Sheath cross-sec.
colour mm
black
28394
2 x 1,5
28395
3 G 1,5
28396
4 G 1,5
28397
5 G 1,5
28398
7 G 1,5
28399
12 G 1,5
28400
18 G 1,5
28401
25 G 1,5
28402
2 x 2,5
28403
3 G 2,5
28404
4 G 2,5
28405
5 G 2,5
28406
7 G 2,5
28407
12 G 2,5
28408
18 G 2,5
28409
25 G 2,5
28410
2x4
28411
3G4
28412
4G4
28413
5G4
28414
7G4
28415
3G6
28416
4G6
28417
5G6
28418
3 G 10
28419
4 G 10
28420
5 G 10
28421
3 G 16
28422
4 G 16
28423
5 G 16

AWG-No.

16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
8
8
8
6
6
6

Outer
app. mm
10,7
11,2
12,3
13,3
16,0
19,6
23,4
28,2
11,8
12,3
13,4
14,9
17,9
21,9
26,1
31,9
14,3
15,1
16,7
18,6
20,0
17,0
18,7
20,7
19,6
21,9
24,1
23,5
26,4
28,8

Cop.
weight
kg / km
64,0
82,0
99,0
123,0
148,0
274,0
386,0
531,0
110,0
148,0
169,0
220,0
284,0
470,0
572,0
740,0
124,0
178,0
234,0
284,0
321,0
245,0
316,0
442,0
367,0
549,0
604,0
653,0
807,0
940,0

Weight
app.
kg / km
166,0
192,0
246,0
294,0
392,0
599,0
817,0
1261,0
280,0
301,0
352,0
433,0
569,0
864,0
1365,0
1997,0
310,0
396,0
531,0
704,0
932,0
633,0
742,0
1117,0
1131,0
1357,0
1646,0
1397,0
1880,0
2721,0

Part no. No.cores x


Sheath cross-sec.
colour mm
grey
28454
2 x 1,5
28455
3 G 1,5
28456
4 G 1,5
28457
5 G 1,5
28458
7 G 1,5
28459
12 G 1,5
28460
18 G 1,5
28461
25 G 1,5
28462
2 x 2,5
28463
3 G 2,5
28464
4 G 2,5
28465
5 G 2,5
28466
7 G 2,5
28467
12 G 2,5
28468
18 G 2,5
28469
25 G 2,5
28470
2x4
28471
3G4
28472
4G4
28473
5G4
28474
7G4
28475
3G6
28476
4G6
28477
5G6
28478
3 G 10
28479
4 G 10
28480
5 G 10
28481
3 G 16
28482
4 G 16
28483
5 G 16

AWG-No.

16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
12
12
12
12
12
10
10
10
8
8
8
6
6
6

Outer
app. mm
10,7
11,2
12,3
13,3
16,0
19,6
23,4
28,2
11,8
12,3
13,4
14,9
17,9
21,9
26,1
31,9
14,3
15,1
16,7
18,6
20,0
17,0
18,7
20,7
19,6
21,9
24,1
23,5
26,4
28,8

Cop.
weight
kg / km
64,0
82,0
99,0
123,0
148,0
274,0
386,0
531,0
110,0
148,0
169,0
220,0
284,0
470,0
572,0
740,0
124,0
178,0
234,0
284,0
321,0
245,0
316,0
442,0
367,0
549,0
604,0
653,0
807,0
940,0

Weight
app.
kg / km
166,0
192,0
246,0
294,0
392,0
599,0
817,0
1261,0
280,0
301,0
352,0
433,0
569,0
864,0
1365,0
1997,0
310,0
396,0
531,0
704,0
932,0
633,0
742,0
1117,0
1131,0
1357,0
1646,0
1397,0
1880,0
2721,0

Dimensions and specifications may be changed without prior notice. (RN01)

391

Cables according to international Approvals / PUR/TPE-Control Cables UL/CSA

TRAYCONTROL 670 HDP / 670-C HDP flexible,


oil-resistant, open installation (TC-ER), NFPA 79 Edition 2012

Technical data

TPE motor supply cable acc. to


UL-Std.1277 and UL-Std.2277
Temperature range
flexing -40C bis +105C
Nominal voltage
TC 600 V
AWM 1000 V
TC Wind Turbine (WTTC) 1000 V
Test voltage 4000 V
Minimum bending radius
7,5 cable
Coupling resistance (-C-type)
max. 250 Ohm/km

Cable structure

Bare copper-conductor, fine-wire


with AWG dimensions
Core insulation of special PVC
with transparent nylon skin
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor in the outer layer
Cores stranded in layers with optimal
lay-length
Separator
Outer sheath of special TPE
Sheath colour orange (RAL 2003)
with length marking in feet
C-Type
Screening with braid of tinned copper
wires, optimal coverage, approx. 85%

Properties

self-extinguishing and flame retardant


acc. to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
UL:
TC-ER, WTTC, MTW, NFPA 79 2012,
UL AWM 105C, OIL RES I & II,
75 C wet Bus Drop Cable, Class 1 Div. 2
per NEC Art. 336, 318, 501
CSA:
c (UL) CIC-TC FT4,
AWM I/II A/B FT4

Note

HDP = Heavy Duty Power

Application

HELUKABEL TRAYCONTROL 670 HDP / 670-C-HDP are multi-conductor severe duty motor supply cables with Bus Drop, TC-ER and CIC/TC
approval. Superior oil performance for long cable life and permitted to be used in hazardous (classified) locations Class I Div 2 per NEC 336, 318 and
501. Special extruded sheath and fine copper stranding approved for exposed run, pipes and burial installation. Excellent flexibility and easier to pull
than standard tray cables. Suitable for installation in the open unprotected installation on cable tray and from cable tray to machines according to
NFPA 79 edition 2012.
Recommended Applications: Motor connections in industrial and automation environments, machine tool, automotive and renewable energies.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TRAYCONTROL 670 HDP
Part no.

66820
66821
66822
66823
66824
66825
66826
66827
66828

No.cores x
cross-sec.
mm
4x1
4 G 1,32
4 G 2,08
4 G 3,31
4G6
4 G 10
4 G 16
4 G 25
4 G 35

AWG-No. Outer Cop.


app. mm weight
kg / km
18
8,4
39,0
16
9,2
51,0
14
10,0
80,0
12
11,2
127,0
10
15,2
230,0
8
19,3
384,0
6
22,4
614,0
4
26,7
960,0
2
31,5
1344,0

Weight
app.
kg / km
103,0
133,0
170,0
229,0
393,0
626,0
885,0
1301,0
1983,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

392

TRAYCONTROL 670-C HDP


Part no.
66829
66830
66831
66832
66833
66834
66835
66836
66837

No.cores x
cross-sec.
mm
4x1
4 G 1,32
4 G 2,08
4 G 3,31
4G6
4 G 10
4 G 16
4 G 25
4 G 35

AWG-No. Outer Cop.


app. mm weight
kg / km
18
9,8
52,0
16
10,5
72,0
14
11,7
115,0
12
12,8
179,0
10
16,9
256,0
8
22,1
426,0
6
26,2
657,0
4
30,8
1026,0
2
35,0
1412,0

Weight
app.
kg / km
133,0
159,0
222,0
283,0
460,0
741,0
1059,0
1497,0
2058,0

UL/CSA HALOGEN-FREE CONTROL CABLES

Cables according to international Approvals / Halogen-free Control Cables UL/CSA

MEGAFLEX 500 halogen-free, flame retardant, oil-resistant,

UV-resistant, flexible, meter marking

Technical data

Halogen-free flexible control cable


adapted to
DIN VDE 0285-525-3-11/
DIN EN 50525-3-11,
to UL-Style 20939, UL-Std.758
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
U0/U 300/500 V
UL/CSA 600 V
Test voltage 3000 V
Minimum bending radius
flexing 10x cable
fixed installation 4x cable
Flexibility
Alternate bending test acc. to
DIN VDE 0473-396 / DIN EN 50396

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of halogen-free
special polymer
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Outer sheath of halogen-free
special polymer
Sheath colour grey (RAL 7001)
with meter marking
LS0H= Low Smoke Zero Halogen

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
Also available as a 0,6/1 kV cable
MEGAFLEX 600
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
MEGAFLEX 500-C, confer page 398

Properties

Highly flame-retardant
Resistant to oils and greases
Resistant to UV and weathering
Hydrolysis resistant
Flexible, abrasion- and wear-resistant
Ozone-resistant, recycleable
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2 / IEC 60332-1 (previously
DIN VDE 0472 part 804 test method B),
CSA FT1
Corrosiveness of combustion gases
acc. to NF X 10-702
Halogen-free acc. to DIN VDE 0482
part 267 / DIN EN 50267-2-1 / IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)
Oil-resistant to DIN VDE 0473-811-404/
DIN EN 60811-404
Hydrolysis-resistant to DIN EN 61234-1
Ozone-resistant to
DIN VDE 0473-811-403/DIN EN 60811-403

Application

For fixed installation or flexible application, with free movements without forcing which do not constantly recur and without tensile stress, for high
mechanical strain. As a measuring and control cable primarily in machinery and plant construction, in air-conditoning systems, at the warehouse and
conveyor systems, in ship-building and in the renewable energies such as in the construction of wind power stations.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
13344
13345
13346
13347
13348
13349
13350
13351

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
5,0
9,6
20
5,3
14,4
20
5,3
14,4
20
5,7
19,0
20
5,7
19,0
20
6,2
24,0
20
6,2
24,0
20
7,4
33,6

Weight
app.
kg / km
43,0
50,0
50,0
60,0
60,0
71,0
71,0
84,0

Part no.
13352
13353
13354
13355
13356
13357
13359
13360

No.cores x
cross-sec.
mm
8 G 0,5
10 G 0,5
12 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5
30 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
8,0
38,0
20
8,8
48,0
20
9,1
58,0
20
10,0
76,0
20
10,7
86,0
20
11,2
96,0
20
12,7
120,0
20
13,5
144,0

Weight
app.
kg / km
101,0
121,0
142,0
183,0
204,0
227,0
283,0
324,0
Continuation

394

Cables according to international Approvals / Halogen-free Control Cables UL/CSA

MEGAFLEX 500 halogen-free, flame retardant, oil-resistant,

UV-resistant, flexible, meter marking


Part no.
13361
13362
13363
13364
13365
13366
13367
13368
13369
13370
13371
13372
13373
13374
13375
13376
13377
13378
13379
13380
13381
13382
13383
13384
13385
13386
13387
13388
13389
13390
13392
13393
13394
13395
13396
13397
13398
13399
13400
13401
13402
13403
13404
13405
13406
13407
13408
13409
13410
13411
13412
13413
13414
13415
13416
13417
13418
13419
13420
13421
13422
13423
13425
13426
13427
13428
13429
13430
13431
13432
13433
13434
13435
13436

No.cores x
cross-sec.
mm
34 G 0,5
37 G 0,5
41 G 0,5
42 G 0,5
50 G 0,5
61 G 0,5
65 G 0,5
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
8 G 0,75
10 G 0,75
12 G 0,75
16 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
30 G 0,75
34 G 0,75
37 G 0,75
41 G 0,75
42 G 0,75
50 G 0,75
61 G 0,75
65 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
7G1
8G1
10 G 1
12 G 1
16 G 1
18 G 1
20 G 1
25 G 1
34 G 1
37 G 1
41 G 1
42 G 1
50 G 1
61 G 1
65 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
34 G 1,5
37 G 1,5
50 G 1,5
61 G 1,5
65 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
14,5
163,0
20
14,5
178,0
20
15,8
197,0
20
15,8
202,0
20
17,3
240,0
20
18,5
293,0
20
19,4
312,0
19
5,4
14,4
19
5,7
21,6
19
5,7
21,6
19
6,2
29,0
19
6,2
29,0
19
6,8
36,0
19
6,8
36,0
19
8,1
50,0
19
8,1
50,0
19
8,9
58,0
19
9,6
72,0
19
9,9
86,0
19
11,2
115,0
19
11,9
130,0
19
12,6
144,0
19
14,1
180,0
19
15,4
216,0
19
16,4
245,0
19
16,4
260,0
19
17,6
296,0
19
17,6
302,0
19
19,8
360,0
19
20,9
439,0
19
21,8
468,0
18
5,7
19,2
18
6,0
29,0
18
6,0
29,0
18
6,6
38,4
18
6,6
38,4
18
7,2
48,0
18
8,6
67,0
18
9,4
77,0
18
10,4
96,0
18
10,7
115,0
18
12,0
154,0
18
12,7
173,0
18
13,5
192,0
18
15,2
240,0
18
17,4
326,0
18
17,4
355,0
18
18,9
394,0
18
18,9
403,0
18
21,0
480,0
18
22,2
586,0
18
23,2
628,0
16
6,3
29,0
16
6,6
43,0
16
6,6
43,0
16
7,2
58,0
16
7,9
72,0
16
9,5
101,0
16
10,4
115,0
16
11,3
144,0
16
11,7
173,0
16
13,3
230,0
16
14,0
259,0
16
14,9
288,0
16
16,8
360,0
16
19,4
490,0
16
19,4
533,0
16
23,4
720,0
16
24,8
878,0
16
25,8
936,0
14
7,6
48,0
14
8,3
72,0
14
9,1
96,0
14
10,2
120,0

Weight
app.
kg / km
367,0
381,0
417,0
454,0
519,0
635,0
694,0
47,0
56,0
56,0
69,0
69,0
83,0
83,0
114,0
114,0
136,0
172,0
183,0
241,0
266,0
291,0
374,0
450,0
517,0
541,0
611,0
621,0
742,0
853,0
909,0
63,0
74,0
74,0
90,0
90,0
109,0
151,0
184,0
224,0
243,0
314,0
361,0
387,0
496,0
670,0
713,0
784,0
824,0
952,0
1140,0
1201,0
70,0
94,0
94,0
112,0
141,0
191,0
224,0
282,0
311,0
392,0
450,0
497,0
630,0
842,0
897,0
1277,0
1460,0
1612,0
118,0
151,0
181,0
224,0

Part no.
13437
13438
13439
13440
13441
13442
13443
13444
13445
13446
13447
13448
13449
13450
13451
13452
13453
13454
13455
13456
13457
13458
13459
13460
13461
13462
13463
13464
13465
13466
13467
13468
13469
13470
13471
13472
13473
13474
13475
13476
13477
13478
13479
13480
13481
13482
13483
13484
13485
13486
13487
13488
13489

No.cores x
cross-sec.
mm
7 G 2,5
8 G 2,5
10 G 2,5
12 G 2,5
16 G 2,5
18 G 2,5
20 G 2,5
25 G 2,5
30 G 2,5
2x4
3G4
4G4
5G4
7G4
8G4
10 G 4
12 G 4
16 G 4
18 G 4
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
3 G 120
4 G 120
3 G 150
4 G 150

AWG-No. Outer Cop.


app. mm weight
kg / km
14
12,1
168,0
14
13,2
192,0
14
14,6
240,0
14
15,2
288,0
14
16,8
384,0
14
18,1
432,0
14
19,0
480,0
14
22,2
600,0
14
22,9
720,0
12
9,2
77,0
12
9,9
115,0
12
11,0
154,0
12
12,1
192,0
12
13,3
269,0
12
15,9
307,0
12
17,3
384,0
12
18,3
461,0
12
20,2
614,0
12
21,8
691,0
10
10,8
115,0
10
11,7
173,0
10
13,0
230,0
10
14,5
288,0
10
16,0
403,0
8
14,0
192,0
8
15,0
288,0
8
16,8
384,0
8
18,7
480,0
8
20,6
672,0
6
16,5
307,0
6
17,6
461,0
6
19,7
641,0
6
21,9
768,0
6
24,4
1075,0
4
22,5
720,0
4
25,2
960,0
4
27,9
1200,0
2
26,3
1008,0
2
28,5
1344,0
2
31,2
1680,0
1
30,2
1440,0
1
34,0
1920,0
1
37,8
2400,0
2/0
37,0
2016,0
2/0
41,5
2688,0
2/0
46,2
3360,0
3/0
41,4
2736,0
3/0
46,2
3648,0
3/0
51,5
4560,0
4/0
45,7
3456,0
4/0
51,2
4608,0
300 kcmil
52,8
4320,0
300 kcmil
58,3
5760,0

Weight
app.
kg / km
316,0
370,0
451,0
499,0
720,0
769,0
911,0
1047,0
1280,0
199,0
247,0
299,0
369,0
463,0
601,0
698,0
790,0
1130,0
1280,0
266,0
360,0
429,0
529,0
631,0
440,0
550,0
708,0
862,0
1124,0
642,0
830,0
1060,0
1270,0
1794,0
1190,0
1594,0
2014,0
1590,0
2200,0
2693,0
2571,0
3087,0
3980,0
3207,0
4077,0
5501,0
4708,0
5590,0
6972,0
5515,0
7100,0
6279,0
7781,0

Dimensions and specifications may be changed without prior notice. (RA03)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

395

Cables according to international Approvals / Halogen-free Control Cables UL/CSA

MEGAFLEX 600 halogen-free, flame retardant, oil-resistant, UV-resistant,

flexible, meter marking

Technical data

Halogen-free flexible control cable to


UL-Style 20234, UL-Std.758
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 600/1000 V
Test voltage 4000 V
Minimum bending radius
flexing 10x cable
fixed installation 4x cable
Flexibility
Alternate bending test acc. to
DIN VDE 0473-396 / DIN EN 50396

Cable structure

Bare copper, fine wire conductors, to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of halogen-free special
polymer
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layer with optimal
lay-length
Outer sheath, halogen-free special polymer
Sheath colour black (RAL 9005)
with meter marking

Properties

Halogen-free
Highly flame-retardant
Resistant to oils and greases
Resistant to UV and weathering
Hydrolysis resistant
Flexible, abrasion- and wear-resistant
Ozone-resistantRecycleable
Tests
Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (previously
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Corrosiveness of combustion gases
acc. to NF X 10-702
Halogen-free acc. to DIN VDE 0482
part 267/ EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2/
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)
Oil-resistant to DIN VDE 0473-811-404/
DIN EN 60811-404
Hydrolysis-resistant to DIN EN 61234-1
Ozone-resistant to
DIN VDE 0473-811-403/DIN EN 60811-403

Note

G = with green-yellow conductor


x = without green-yellow conductor
screened analogue type:
MEGAFLEX 600-C, confer page 400

Application

For fixed installation or flexible application, with occasional not permanently recurring free movement without forced motion and without tensile
stress, for high mechanical strain. As a measuring and control cable in tool machinery, conveyor belts and production lines, plant engineering, climate
engineering, in foundries and steel mills. Especially suited for wind power plant and computer equipment.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
13200
13201
13202
13203
13204
13205
13206
13207

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
6,4
9,6
20
6,8
14,4
20
6,8
14,4
20
7,6
19,0
20
7,6
19,0
20
8,2
24,0
20
8,2
24,0
20
9,8
33,6

Weight
app.
kg / km
56,0
68,0
68,0
100,0
100,0
117,0
117,0
138,0

Part no.
13208
13209
13210
13211
13212
13213
13214
13215

No.cores x
cross-sec.
mm
8 G 0,5
10 G 0,5
12 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5
30 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
10,7
38,0
20
11,6
48,0
20
12,2
58,0
20
13,7
76,0
20
14,4
86,0
20
15,3
96,0
20
17,2
120,0
20
18,0
144,0

Weight
app.
kg / km
150,0
176,0
200,0
250,0
276,0
293,0
335,0
348,0
Continuation

396

Cables according to international Approvals / Halogen-free Control Cables UL/CSA

MEGAFLEX 600 halogen-free, flame retardant, oil-resistant, UV-resistant,

flexible, meter marking


Part no.
13216
13217
13218
13219
13220
13221
13222
13223
13224
13225
13226
13227
13228
13229
13230
13231
13232
13233
13234
13235
13236
13237
13238
13239
13241
13242
13243
13244
13245
13246
13247
13248
13249
13250
13251
13252
13253
13254
13255
13256
13257
13258
13259
13260
13261
13262
13263
13264
13265
13266
13267
13268
13269
13270
13271
13272
13273
13274
13275
13276
13277
13278
13279
13280

No.cores x
cross-sec.
mm
34 G 0,5
37 G 0,5
41 G 0,5
42 G 0,5
50 G 0,5
61 G 0,5
65 G 0,5
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
8 G 0,75
10 G 0,75
12 G 0,75
16 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
30 G 0,75
34 G 0,75
37 G 0,75
41 G 0,75
42 G 0,75
50 G 0,75
61 G 0,75
65 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
7G1
8G1
10 G 1
12 G 1
16 G 1
18 G 1
20 G 1
25 G 1
34 G 1
37 G 1
41 G 1
42 G 1
50 G 1
61 G 1
65 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
20 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
19,8
163,0
20
15,0
178,0
20
21,3
197,0
20
21,2
202,0
20
23,4
240,0
20
26,0
293,0
20
26,8
312,0
19
6,8
14,4
19
7,2
21,6
19
7,2
21,6
19
8,0
29,0
19
8,0
29,0
19
8,8
36,0
19
8,8
36,0
19
10,7
50,0
19
10,7
50,0
19
11,5
58,0
19
12,7
72,0
19
13,1
86,0
19
14,6
115,0
19
15,6
130,0
19
16,6
144,0
19
18,9
180,0
19
15,4
216,0
19
21,5
245,0
19
21,5
260,0
19
23,2
296,0
19
23,2
302,0
19
25,6
360,0
19
28,2
439,0
19
29,0
468,0
18
7,4
19,2
18
8,0
29,0
18
8,0
29,0
18
8,8
38,4
18
8,8
38,4
18
9,8
48,0
18
11,7
67,0
18
12,8
77,0
18
14,3
96,0
18
14,5
115,0
18
16,5
154,0
18
17,3
173,0
18
18,4
192,0
18
21,1
240,0
18
24,0
326,0
18
24,3
355,0
18
25,9
394,0
18
25,9
403,0
18
28,5
480,0
18
31,4
586,0
18
32,5
628,0
16
8,4
29,0
16
9,1
43,0
16
9,1
43,0
16
9,9
58,0
16
11,0
72,0
16
13,3
101,0
16
14,5
115,0
16
16,1
144,0
16
16,6
173,0
16
18,5
230,0
16
19,7
259,0
16
20,9
288,0

Weight
app.
kg / km
520,0
561,0
590,0
595,0
715,0
840,0
880,0
66,0
74,0
74,0
126,0
126,0
140,0
140,0
190,0
190,0
212,0
238,0
257,0
304,0
362,0
394,0
486,0
450,0
638,0
696,0
750,0
770,0
895,0
1070,0
1110,0
80,0
96,0
96,0
100,0
100,0
130,0
170,0
230,0
270,0
290,0
360,0
405,0
450,0
570,0
750,0
790,0
890,0
900,0
1100,0
1266,0
1560,0
95,0
112,0
112,0
139,0
170,0
225,0
250,0
300,0
370,0
450,0
520,0
600,0

Part no.
13281
13282
13283
13284
13285
13286
13287
13288
13289
13290
13291
13292
13293
13294
13295
13296
13297
13298
13299
13300
13301
13302
13303
13304
13305
13306
13307
13308
13309
13310
13311
13312
13313
13314
13315
13316
13317
13318
13319
13320
13321
13322
13323
13324
13325
13326
13327
13328
13329
13330
13331
13332
13333
13334
13335
13336
13337
13338
13339
13340
13341
13342
13343

No.cores x
cross-sec.
mm
25 G 1,5
34 G 1,5
37 G 1,5
50 G 1,5
61 G 1,5
65 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
8 G 2,5
10 G 2,5
12 G 2,5
16 G 2,5
18 G 2,5
20 G 2,5
25 G 2,5
30 G 2,5
2x4
3G4
4G4
5G4
7G4
8G4
10 G 4
12 G 4
16 G 4
18 G 4
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16
3 G 16
4 G 16
5 G 16
7 G 16
3 G 25
4 G 25
5 G 25
3 G 35
4 G 35
5 G 35
3 G 50
4 G 50
5 G 50
3 G 70
4 G 70
5 G 70
3 G 95
4 G 95
5 G 95
3 G 120
4 G 120
3 G 150
4 G 150

AWG-No. Outer Cop.


app. mm weight
kg / km
16
23,9
360,0
16
27,2
490,0
16
29,4
533,0
16
32,5
720,0
16
35,7
878,0
16
36,8
936,0
14
9,4
48,0
14
9,9
72,0
14
11,1
96,0
14
12,4
120,0
14
15,0
168,0
14
16,1
192,0
14
17,0
240,0
14
18,4
288,0
14
19,4
384,0
14
22,0
432,0
14
32,2
480,0
14
26,9
600,0
14
28,1
720,0
12
11,4
77,0
12
12,3
115,0
12
13,8
154,0
12
15,3
192,0
12
16,8
269,0
12
20,0
307,0
12
21,6
384,0
12
22,9
461,0
12
23,6
614,0
12
24,2
691,0
10
13,1
115,0
10
14,1
173,0
10
15,6
230,0
10
17,3
288,0
10
19,3
403,0
8
15,4
192,0
8
16,5
288,0
8
18,1
384,0
8
20,5
480,0
8
22,5
672,0
6
18,3
307,0
6
19,6
461,0
6
21,7
641,0
6
24,2
768,0
6
25,7
1075,0
4
24,0
720,0
4
26,9
960,0
4
29,4
1200,0
2
26,2
1008,0
2
29,4
1344,0
2
32,8
1680,0
1
31,6
1440,0
1
35,5
1920,0
1
40,0
2400,0
2/0
36,7
2016,0
2/0
40,7
2688,0
2/0
45,7
3360,0
3/0
41,2
2736,0
3/0
46,2
3648,0
3/0
50,7
4560,0
4/0
45,9
3456,0
4/0
50,3
4608,0
300 kcmil
52,7
4320,0
300 kcmil
58,8
5760,0

Weight
app.
kg / km
730,0
950,0
1094,0
1400,0
1700,0
1900,0
160,0
175,0
203,0
251,0
330,0
400,0
461,0
553,0
742,0
795,0
924,0
1110,0
1370,0
180,0
230,0
310,0
410,0
540,0
710,0
760,0
860,0
910,0
980,0
205,0
370,0
430,0
650,0
860,0
330,0
660,0
790,0
960,0
1300,0
580,0
700,0
1100,0
1600,0
1890,0
1450,0
1600,0
2050,0
1900,0
2400,0
2900,0
2700,0
3400,0
4361,0
3300,0
4400,0
5807,0
5050,0
6010,0
7752,0
5620,0
7500,0
6390,0
6840,0

Dimensions and specifications may be changed without prior notice. (RA03)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

397

Cables according to international Approvals / Halogen-free Control Cables UL/CSA

MEGAFLEX 500-C halogen-free, flame retardant, oil-resistant,


UV-resistant, flexible, screened, EMC-preferred types, meter marking

Technical data

Halogen-free flexible control cable


adapted to
DIN VDE 0285-525-3-11 /
DIN EN 50525-3-11,
to UL-Style 20939, UL-Std.758
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
U0/U 300/500 V
UL/CSA 600 V
Test voltage 3000 V
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
fixed installation 4x cable
Flexibility
Alternate bending test acc. to
DIN VDE 0473-396 / DIN EN 50396

Cable structure

Bare copper, fine wire conductors, to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of halogen-free
special polymer
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-length
Separating foil
Tinned copper braided screen,
approx. 85% coverage
Outer sheath of halogen-free
special polymer
Sheath colour grey (RAL 7001)
with meter marking
LS0H= Low Smoke Zero Halogen

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
MEGAFLEX 500, confer page 394

Properties

Halogen-free
Highly flame-retardant
Resistant to oils and greases
Resistant to UV and weathering
Flexible, abrasion- and wear-resistant
Ozone-resistant
Recycleable
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (previously
DIN VDE 0472 part 804 test method B)
CSA FT1
Corrosiveness of combustion gases acc. to
NF X 10-702
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)
Oil-resistant to DIN VDE 0473-811-404 /
DIN EN 60811-404
Hydrolysis resistant to DIN EN 61234-1
Ozone-resistant to DIN VDE 0473-811-403/
DIN EN 60811-403

Application

For fixed installation or flexible application that does not permanently recurring free movement without forced motion and without tensile stress, for
high mechanical strain. As a measuring and control cable e. g. in machine and plant engineering, air conditioning in the warehouse and materials
handling, shipbuilding and in the newable energies such as wind power stations.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
13500
13501
13502
13503
13504
13505
13506
13507

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
5,7
35,0
20
6,0
42,0
20
6,0
42,0
20
6,5
47,0
20
6,5
47,0
20
7,0
56,0
20
7,0
56,0
20
7,9
69,0

Weight
app.
kg / km
46,0
56,0
56,0
62,0
62,0
75,0
75,0
98,0

Part no.
13508
13509
13510
13511
13512
13514
13515

No.cores x
cross-sec.
mm
8 G 0,5
10 G 0,5
12 G 0,5
16 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
8,5
80,0
20
9,3
94,0
20
9,6
108,0
20
10,7
129,0
20
11,2
145,0
20
11,9
172,0
20
13,4
240,0

Weight
app.
kg / km
116,0
135,0
158,0
210,0
216,0
240,0
315,0
Continuation

398

Cables according to international Approvals / Halogen-free Control Cables UL/CSA

MEGAFLEX 500-C halogen-free, flame retardant, oil-resistant,


UV-resistant, flexible, screened, EMC-preferred types, meter marking

Part no.
13516
13517
13518
13519
13520
13521
13522
13523
13524
13525
13526
13527
13528
13529
13530
13531
13532
13533
13534
13535
13536
13537
13538
13539
13540
13541
13542
13543
13544
13545
13546
13547
13548
13549
13550
13552
13554
13556
13557
13558
13559
13560
13561
13562
13563
13565

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
3 x 0,75
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
8 G 0,75
10 G 0,75
12 G 0,75
16 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
2x1
3G1
3x1
4G1
4x1
5G1
7G1
8G1
10 G 1
12 G 1
16 G 1
18 G 1
20 G 1
25 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
5 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
16 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
19
6,1
40,0
19
6,4
52,0
19
6,4
52,0
19
6,9
60,0
19
6,9
60,0
19
7,4
71,0
19
7,4
71,0
19
8,6
91,0
19
8,6
91,0
19
9,4
110,0
19
10,2
137,0
19
10,4
142,0
19
11,6
200,0
19
12,4
212,0
19
12,9
238,0
19
14,8
281,0
18
6,4
50,0
18
6,7
60,0
18
6,7
60,0
18
7,3
71,0
18
7,3
71,0
18
7,8
88,0
18
9,1
111,0
18
9,9
127,0
18
10,8
150,0
18
11,2
184,0
18
12,3
209,0
18
13,2
260,0
18
13,8
317,0
18
15,8
349,0
16
7,0
63,0
16
7,3
80,0
16
7,3
80,0
16
7,9
97,0
16
8,6
119,0
16
10,2
147,0
16
11,1
170,0
16
12,0
193,0
16
12,5
267,0
16
13,8
315,0
16
15,0
374,0
16
15,7
396,0
16
18,0
526,0
14
8,3
96,0
14
9,0
144,0
14
9,8
148,0

Weight
app.
kg / km
60,0
68,0
68,0
78,0
78,0
95,0
95,0
130,0
130,0
145,0
180,0
203,0
275,0
290,0
320,0
413,0
66,0
80,0
80,0
100,0
100,0
130,0
160,0
197,0
232,0
260,0
346,0
382,0
440,0
540,0
88,0
100,0
100,0
125,0
158,0
210,0
244,0
315,0
340,0
424,0
480,0
545,0
702,0
132,0
168,0
195,0

Part no.
13566
13567
13568
13569
13570
13571
13572
13573
13574
13575
13576
13577
13578
13579
13580
13581
13582
13583
13584
13585
13586
13587
13588
13589
13590
13591
13592
13593
13594
13595
13596
13597

No.cores x
cross-sec.
mm
5 G 2,5
7 G 2,5
8 G 2,5
10 G 2,5
12 G 2,5
2x4
3G4
4G4
5G4
7G4
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16
3 G 16
4 G 16
5 G 16
7 G 16
4 G 25
4 x 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150

AWG-No. Outer Cop.


app. mm weight
kg / km
14
10,9
181,0
14
12,9
255,0
17
13,8
285,0
14
15,8
340,0
14
15,9
441,0
12
9,8
120,0
12
10,6
174,0
12
11,5
230,0
12
12,7
273,0
12
13,9
316,0
10
11,5
173,0
10
12,4
240,0
10
13,8
305,0
10
15,7
439,0
10
16,6
505,0
8
14,9
255,0
8
15,9
350,0
8
17,8
535,0
8
19,6
592,0
8
21,6
810,0
6
17,3
422,0
6
18,5
585,0
6
20,8
740,0
6
22,9
895,0
6
25,0
1282,0
4
26,2
1140,0
2
30,4
1576,0
1
34,6
2155,0
2/0
41,3
3120,0
3/0
46,2
4043,0
4/0
51,0
5069,0
300 kcmil
59,0
5792,0

Weight
app.
kg / km
256,0
345,0
390,0
482,0
572,0
220,0
251,0
305,0
388,0
504,0
270,0
351,0
464,0
546,0
670,0
461,0
574,0
785,0
914,0
1308,0
670,0
911,0
1105,0
1293,0
2149,0
1911,0
2542,0
3550,0
4939,0
6690,0
8453,0
9104,0

Dimensions and specifications may be changed without prior notice. (RA03)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

399

Cables according to international Approvals / Halogen-free Control Cables UL/CSA

MEGAFLEX 600-C halogen-free, flame retardant, oil-resistant,


UV-resistant, flexible, meter marking

Technical data

Halogen-free flexible control cable to


UL-Style 20234, UL-Std.758
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage U0/U 600/1000 V
Test voltage 4000 V
Minimum bending radius
flexing 10x cable
fixed installation 4x cable
Flexibility
Alternate bending test acc. to
DIN VDE 0473-396 / DIN EN 50396
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper, fine wire conductors, to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of halogen-free special
polymer
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layer with optimal
lay-length
Separating foil
Tinned copper braided screening,
coverage approx. 85%
Outer sheath, halogen-free special polymer
Sheath colour black (RAL 9005)
with meter marking

Properties

Halogen-free
Highly flame-retardant
Resistant to oils and greases
Resistant to UV and weathering
Flexible, abrasion- and wear-resistant
Ozone-resistant
Recycleable
Tests
Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (previously
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Corrosiveness of combustion gases
acc. to NF X 10-702
Halogen-free according to DIN VDE 0482
part 267/ EN 50267-2-1/ IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2/
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)
Oil-resistant to
DIN VDE 0473-811-404/DIN EN 60811-404
hydrolysebestndig nach DIN EN 61234-1
Ozone-resistant to
DIN VDE 0473-811-403/DIN EN 60811-403

Note

G = with green-yellow conductor


x = without green-yellow conductor
unscreened analogue type:
MEGAFLEX 600, confer page 396

Application

For fixed installation or flexible application, with occasional not permanently recurring free movement without forced motionand without tensile stress,
for high mechanical strain. As a measuring and control cable in tool machinery, conveyor belts and production lines, plant engineering, climate
engineering,in foundries and steel mills. Especially suited for wind power plant and computer equipment.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
15217
15218
15219
15220
15221
15222
15223
15224

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
3 x 0,5
4 G 0,5
4 x 0,5
5 G 0,5
5 x 0,5
7 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
6,9
35,0
20
7,3
42,0
20
7,3
42,0
20
8,1
47,0
20
8,1
47,0
20
8,7
56,0
20
8,7
56,0
20
10,3
69,0

Weight
app.
kg / km
46,0
56,0
56,0
62,0
62,0
75,0
75,0
98,0

Part no.
15225
15226
15227
15228
15229
15230
15231
15232

No.cores x
cross-sec.
mm
10 G 0,5
12 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
3 x 0,75

AWG-No. Outer Cop.


app. mm weight
kg / km
20
12,1
94,0
20
12,7
108,0
20
14,9
145,0
20
15,8
172,0
20
17,7
240,0
18
7,3
40,0
18
7,7
52,0
18
7,7
52,0

Weight
app.
kg / km
135,0
158,0
216,0
240,0
315,0
60,0
68,0
68,0
Continuation

400

Cables according to international Approvals / Halogen-free Control Cables UL/CSA

MEGAFLEX 600-C halogen-free, flame retardant, oil-resistant,


UV-resistant, flexible, meter marking

Part no.
15233
15234
15235
15236
15237
15238
15239
15240
15241
15242
15243
15244
15245
15246
15247
15248
15249
15250
15251
15252
15253
15254
15255
15256
15257
15258

No.cores x
cross-sec.
mm
4 G 0,75
4 x 0,75
5 G 0,75
5 x 0,75
7 G 0,75
7 x 0,75
12 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
2x1
3G1
3x1
4G1
4G1
5G1
10 G 1
12 G 1
18 G 1
20 G 1
25 G 1
2 x 1,5
3 G 1,5
3 x 1,5
4 G 1,5
5 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
8,5
60,0
18
8,5
60,0
18
9,3
71,0
18
9,3
71,0
18
10,7
91,0
18
10,7
91,0
18
13,1
142,0
18
16,2
212,0
18
17,2
238,0
18
19,5
281,0
17
8,0
50,0
17
8,6
60,0
17
8,6
60,0
17
9,4
71,0
17
9,4
71,0
17
10,4
88,0
17
14,9
150,0
17
14,5
184,0
17
17,9
260,0
17
19,0
317,0
17
21,7
349,0
16
9,0
63,0
16
9,7
80,0
16
9,7
80,0
16
10,5
97,0
16
11,6
119,0

Weight
app.
kg / km
78,0
78,0
95,0
95,0
130,0
130,0
203,0
290,0
320,0
413,0
66,0
80,0
80,0
100,0
100,0
130,0
232,0
260,0
382,0
440,0
540,0
88,0
100,0
100,0
125,0
158,0

Part no.
15259
15260
15261
15262
15263
15264
15265
15266
15267
15268
15269
15270
15271
15272
15273
15274
15275
15276
15277
15278
15279
15280
15281
15282
15283

No.cores x
cross-sec.
mm
7 G 1,5
10 G 1,5
12 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 x 2,5
7 G 2,5
10 G 2,5
12 G 2,5
3G4
4G4
5G4
7G4
3G6
4G6
5G6
7G6
3 G 10
4 G 10
5 G 10
7 G 10

AWG-No. Outer Cop.


app. mm weight
kg / km
16
13,9
147,0
16
16,7
193,0
16
17,2
267,0
16
20,5
374,0
16
21,7
396,0
16
24,7
526,0
14
10,2
96,0
14
10,7
144,0
14
11,9
148,0
14
13,2
181,0
14
15,8
255,0
14
17,0
340,0
14
19,2
441,0
12
13,1
174,0
12
14,6
230,0
12
16,1
273,0
12
17,6
316,0
10
14,9
240,0
10
16,4
305,0
10
18,1
439,0
10
20,1
505,0
8
16,6
350,0
8
18,1
535,0
8
20,6
592,0
8
22,6
810,0

Weight
app.
kg / km
210,0
315,0
340,0
480,0
545,0
702,0
132,0
168,0
195,0
256,0
345,0
482,0
572,0
251,0
305,0
388,0
504,0
351,0
464,0
546,0
670,0
574,0
785,0
914,0
1308,0

Dimensions and specifications may be changed without prior notice. (RA03)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

401

UL/CSA DATA CABLES

402

Cables according to international Approvals / Data Cables UL/CSA

Command Cable UL (LiYY) Style 2464/300 V, (80C)

Technical data

Special PVC command cable, approved to


UL-Style 2464, cores acc. to
AWG 26-20 to UL-Style 1061/1729
AWG 18-16 to UL-Style 1007/1569
Temperature range
flexing -10C to +80C
fixed installation -20C to +80C
Nominal voltage 300 V
Test voltage 1500 V
Breakdown voltage min. 3000 V
Minimum bending radius
fixed 7,5x cable
flexing 15x cable

Cable structure

Tinned copper, fine wire conductors


AWG 26-20, ASTM-B 174-95 class J-M,
AWG 18-16 ASTM-B 286
Conductor make-up to:
0,14 mm = 7x0,162 mm
0,23 mm = 7x0,202 mm
0,34 mm = 7x0,254 mm
0,56 mm = 7x0,32 mm
0,82 mm = 19x0,235 mm
1,30 mm = 19x0,31 mm
Core insulation of special PVC class 43
respectively semirigid acc. to UL-Std.1581
tab.50.182 and 50.183
Core identification to DIN 47100 or
international colour code
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC class 43
acc. to UL-Std.1581 tab.50.182
Sheath colour
black (international colour code)
grey (DIN 47100 / preferred type for stock)

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC flame retardant according to
UL VW-1, CSA FT1
Conditionally resistant to
Oil
Solvents
Acids
Lyes

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
screened analogue type:
command cable UL (LiYCY),
confer page 413

Application

As a flexible connector and connecting cable, as control, signal and measuring line of machine tools, conveyor belts and plant construction, air
conditioning systems, in foundries and steel mills.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
Sheath
colour
grey
83137
83138
83139
83140
83141
83142
83143
83144
83145
83146
83147
83153
83154
83155
83156
83157
83158
83159
83160
83161
83162
83163
83169
83170
83171
83172
83173
83174
83175
83176
83177
83178
83179
83185
83186
83187

Part no.
Sheath
colour
black
83045
83046
83047
83048
83049
83050
83055
83056
83057
83058
83059
83130
83131
83132
83133
83134
83135
83136
83371
83372
83373
83374
83375
83376
83377
83378
83379
83380
83381
83382
83383
83384
83385
83386
83387
83388

No.cores x
cross-sec.
mm
2 x 0,14
3 x 0,14
4 x 0,14
6 x 0,14
10 x 0,14
12 x 0,14
16 x 0,14
18 x 0,14
24 x 0,14
27 x 0,14
30 x 0,14
2 x 0,23
3 x 0,23
4 x 0,23
6 x 0,23
10 x 0,23
12 x 0,23
16 x 0,23
18 x 0,23
24 x 0,23
27 x 0,23
30 x 0,23
2 x 0,34
3 x 0,34
4 x 0,34
6 x 0,34
10 x 0,34
12 x 0,34
16 x 0,34
18 x 0,34
24 x 0,34
27 x 0,34
30 x 0,34
2 x 0,56
3 x 0,56
4 x 0,56

AWG-No. Outer Cop.


Weight
app.
weight app.
mm
kg / km kg / km
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22
20
20
20

3,6
3,8
4,0
4,6
5,6
5,8
6,3
6,6
7,5
7,6
8,0
3,8
4,0
4,3
4,9
6,0
6,2
6,8
7,1
8,1
8,4
8,9
4,1
4,3
4,6
5,4
6,6
6,8
7,5
8,1
9,4
9,7
10,2
4,6
4,8
5,2

3,6
4,0
5,4
8,1
13,4
16,2
21,5
34,4
32,4
36,3
40,4
4,6
7,1
9,4
14,2
23,8
28,5
38,1
43,1
59,7
64,7
71,9
6,5
9,8
13,0
19,6
32,5
39,1
52,0
59,0
79,0
88,0
97,8
9,8
14,6
19,4

13,0
15,0
18,0
25,0
38,0
46,0
56,0
62,0
82,0
97,0
110,0
16,0
19,0
23,0
32,0
55,0
60,0
75,0
82,0
116,0
140,0
150,0
25,0
30,0
45,0
60,0
80,0
105,0
130,0
140,0
190,0
207,0
225,0
30,0
33,0
41,0

Part no.
Sheath
colour
grey
83188
83189
83190
83191
83192
83193
83194
83195
83201
83202
83203
83204
83205
83206
83207
83208
83209
83210
83211
83217
83218
83219
83220
83221
83222
83223
83224
83225
83226
83227

Part no.
Sheath
colour
black
83389
83390
83391
83392
83393
83394
83395
83396
83397
83398
83399
83474
83475
83476
83477
83478
83479
83480
83481
83482
83483
83484
83491
83492
83493
83494
83495
83496
83497
83498

No.cores x
cross-sec.
mm
6 x 0,56
10 x 0,56
12 x 0,56
16 x 0,56
18 x 0,56
24 x 0,56
27 x 0,56
30 x 0,56
2 x 0,82
3 x 0,82
4 x 0,82
6 x 0,82
10 x 0,82
12 x 0,82
16 x 0,82
18 x 0,82
24 x 0,82
27 x 0,82
30 x 0,82
2 x 1,3
3 x 1,3
4 x 1,3
6 x 1,3
10 x 1,3
12 x 1,3
16 x 1,3
18 x 1,3
24 x 1,3
27 x 1,3
30 x 1,3

AWG-No. Outer Cop.


Weight
app.
weight app.
mm
kg / km kg / km
20
20
20
20
20
20
20
20
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16

6,1
7,6
7,8
8,7
9,3
10,9
11,2
11,8
6,1
6,4
6,9
8,1
10,4
10,9
12,2
13,0
15,2
15,8
16,3
6,6
7,0
7,6
9,2
11,8
12,2
13,7
14,6
17,0
17,6
18,6

29,0
48,2
58,2
77,3
87,0
116,3
129,8
144,6
15,2
23,2
31,3
47,0
78,2
94,0
125,1
141,1
188,2
212,0
235,6
24,4
37,1
49,4
74,2
124,0
149,0
198,7
224,0
298,4
336,0
373,6

65,0
102,0
120,0
152,0
168,0
224,0
260,0
300,0
50,0
62,0
72,0
100,0
180,0
182,0
240,0
270,0
370,0
400,0
470,0
70,0
90,0
110,0
160,0
250,0
300,0
400,0
450,0
650,0
680,0
750,0

Dimensions and specifications may be changed without prior notice. (RN02)

403

Cables according to international Approvals / Data Cables UL/CSA

Command Cable UL (LiYY) Style 2516, 600 V, 105C

Technical data

Special PVC command cable, approved to


UL-Style 2516
Temperature range
flexing -10C to +105C
fixed installation -20C to +105C
Nominal voltage 600 V
Test voltage 2000 V
Breakdown voltage min. 4000 V
Minimum bending radius
fixed 7,5x cable
flexing 15x cable

Cable structure

Tinned copper, fine wire conductors


acc. to ASTM-B 174, class J-K
Conductor make-up to:
2,08 mm = 41x0,254 mm
3,20 mm = 65x0,254 mm
Core insulation of special PVC class 43
acc. to UL-Std.1581 tab.50.182 (105C)
Core identification to DIN 47100 or
international colour code
Cores stranded in layers with
optimal lay-length
Outer sheath of special PVC class 43
acc. to UL-Std.1581 tab.50.182 (105C)
Sheath colour
black (international colour code)
grey (DIN 47100 / preferred type from
stock)

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC flame retardant acc. to
UL VW-1, CSA FT1
Conditionally resistant to
Oil
Solvents
Acids
Lyes

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
screened analogue type:
command cable UL (LiYCY),
confer page 415

Application

As a flexible connector and connecting cable, as control, signal and measuring line of machine tools, conveyor belts and plant construction, air
conditioning systems, in foundries and steel mills.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
Sheath
colour
grey
83233
83234
83235
83236
83237
83238
83239
83240
83241
83242
83243
83244

Part no.
Sheath
colour
black
83624
83625
83626
83627
83628
83629
83630
83631
83632
83633
83634
83635

No.cores x
cross-sec.
mm
2 x 2,08
3 x 2,08
4 x 2,08
6 x 2,08
10 x 2,08
12 x 2,08
16 x 2,08
18 x 2,08
24 x 2,08
27 x 2,08
30 x 2,08
36 x 2,08

AWG-No. Outer Cop.


Weight
app.
weight app.
mm
kg / km kg / km
14
14
14
14
14
14
14
14
14
14
14
14

8,4
8,9
9,6
11,4
15,1
15,6
17,2
18,3
21,5
22,7
23,5
25,4

39,6
59,6
79,2
119,0
198,4
238,7
319,0
358,4
478,4
538,1
598,4
717,2

120,0
150,0
190,0
300,0
450,0
500,0
700,0
750,0
900,0
1100,0
1150,0
1800,0

Dimensions and specifications may be changed without prior notice. (RN02)

Suitable accessories can be found in Chapter X.


Cable tie

404

Part no.
Sheath
colour
grey
83245
83246
83247
83248
83249
83250
83251
83252
83253

Part no.
Sheath
colour
black
83636
83637
83638
83639
83640
83641
83642
83643
83644

No.cores x
cross-sec.
mm
2 x 3,2
3 x 3,2
4 x 3,2
6 x 3,2
10 x 3,2
12 x 3,2
16 x 3,2
18 x 3,2
24 x 3,2

AWG-No. Outer Cop.


Weight
app.
weight app.
mm
kg / km kg / km
12
12
12
12
12
12
12
12
12

9,3
9,8
10,8
12,8
17,0
17,5
19,8
21,0
24,8

61,0
91,4
121,6
183,7
305,9
367,6
490,9
551,7
736,4

150,0
210,0
300,0
430,0
500,0
700,0
810,0
970,0
1200,0

Cables according to international Approvals / Data Cables UL/CSA

TRAYCONTROL 300 flexible, oil-resistant, NFPA 79 Edition 2012

Technical data

Flexible PVC data and control cable


Temperature range
-25C to +105C
Nominal voltage 300 V
Test voltage 2000 V
Minimum bending radius
flexing 6x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Tinned copper conductor, fine wire


with AWG dimensions
Outer sheath of special PVC
(AWG 22 -AWG 16 with transparent
nylon skin)
Core identification to international
colour code
Cores stranded in layers with
optimal lay-lengths
Separator
Outer sheath of special PVC
Sheath colour grey (RAL 7001)
With length marking in feet

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to CSA FT4
UL (AWG 22 - AWG 16):
PLTC-ER, ITC-ER, Type CM, NFPA 79 2012,
OIL RES I & II, Class I Div. 2,
NEC Art. 501, 725, 760 & 800, AWM 2517
UL (AWG 24 - AWG 28):
CM, AWM 2464, rated OIL RES I & II,
NEC Art. 725, 760 & 800, NFPA 79 2012
CSA:
CSA CMG FT4, AWM I/II A/B FT4

Note

Advantages
highly-flexible easy to install
Oil-resistant to OIL RES I & II
Available on request
PUR or TPE outer sheath
Sheath colour to suit customer
requirements

Application

HELUKABEL TRAYCONTROL 300 is a multi-core PVC data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable for open,
unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting and
joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and
outside of machines and switch cabinets. Applications: tool machines, control panels, control and instrumentation technology, production automation,
cable ducts, renewable energies.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
62625
62626
62627
62628
62629
62630
62631
62632
62633
62634
62635
62636
62637
62638
62639
62640
62641
62642
62643
62644
62645
62646
62647
62648
62649
62650
62651
62652
62653
62654

CrossNo.cores
section mm x AWG-No.
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,241
0,241
0,241
0,241
0,241
0,241

2 x 28
3 x 28
4 x 28
6 x 28
8 x 28
10 x 28
15 x 28
20 x 28
25 x 28
30 x 28
40 x 28
50 x 28
2 x 26
3 x 26
4 x 26
6 x 26
8 x 26
10 x 26
15 x 26
20 x 26
25 x 26
30 x 26
40 x 26
50 x 26
2 x 24
3 x 24
4 x 24
6 x 24
8 x 24
10 x 24

Outer Cop.
app. mm weight
kg / km
3,9
1,8
4,2
2,7
4,4
3,6
4,9
5,4
5,2
7,2
5,8
8,9
6,4
13,4
7,0
17,9
8,0
22,3
8,4
26,8
9,1
35,7
10,1
44,7
4,2
3,0
4,3
4,4
4,5
5,9
5,2
8,9
5,5
11,8
6,2
14,8
6,8
22,2
7,7
29,6
8,5
37,0
8,8
44,4
9,6
59,1
10,8
73,9
4,4
4,7
4,6
7,0
4,9
9,3
5,6
13,9
5,9
18,5
6,6
23,2

Weight
app.
kg / km
12,0
18,0
21,0
27,0
30,0
30,0
43,0
54,0
63,0
73,0
89,0
109,0
18,0
21,0
24,0
30,0
34,0
42,0
52,0
67,0
80,0
92,0
116,0
145,0
19,0
22,0
27,0
33,0
42,0
49,0

Part no.
62655
62656
62657
62658
62659
62660
62661
62662
62663
62664
62665
62666
62667
62668
62669
62670
62671
62672
62673
62674
62675
62676
62677
62678
62679
62680
62681
62682
62683
62684

CrossNo.cores
section mm x AWG-No.
0,241
0,241
0,241
0,241
0,241
0,241
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616

15 x 24
20 x 24
25 x 24
30 x 24
40 x 24
50 x 24
2 x 22
3 x 22
4 x 22
6 x 22
8 x 22
10 x 22
15 x 22
20 x 22
25 x 22
30 x 22
40 x 22
50 x 22
2 x 20
3 x 20
4 x 20
6 x 20
8 x 20
10 x 20
15 x 20
20 x 20
25 x 20
30 x 20
40 x 20
50 x 20

Outer Cop.
app. mm weight
kg / km
7,4
34,7
8,4
46,3
9,3
57,9
9,6
69,4
11,2
92,6
12,4
115,7
6,1
7,4
6,7
11,0
7,2
14,7
7,8
22,0
8,8
29,4
9,1
36,7
9,7
55,0
10,5
73,4
11,9
91,7
12,3
110,0
13,5
146,7
14,9
183,4
6,9
11,9
7,2
17,8
7,8
23,7
9,0
35,5
9,6
47,4
10,8
59,2
12,4
88,8
14,5
118,3
15,3
147,9
15,9
177,5
18,1
236,6
20,1
295,7

Weight
app.
kg / km
69,0
86,0
103,0
131,0
173,0
219,0
22,0
28,0
32,0
46,0
54,0
66,0
90,0
115,0
141,0
176,0
234,0
293,0
57,0
60,0
73,0
97,0
133,0
143,0
177,0
261,0
353,0
419,0
562,0
699,0
Continuation

405

Cables according to international Approvals / Data Cables UL/CSA

TRAYCONTROL 300 flexible, oil-resistant, NFPA 79 Edition 2012


Part no.
62685
62686
62687
62688
62689
62690
62691
62692
62693
62694
62695
62696

CrossNo.cores
section mm x AWG-No.
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963

2 x 18
3 x 18
4 x 18
6 x 18
8 x 18
10 x 18
15 x 18
20 x 18
25 x 18
30 x 18
40 x 18
50 x 18

Outer Cop.
app. mm weight
kg / km
7,4
18,5
7,6
27,8
8,3
37,0
9,5
55,5
10,1
74,0
12,1
92,5
13,6
138,7
14,9
184,9
17,6
231,2
17,7
277,4
19,5
369,8
21,8
462,3

Weight
app.
kg / km
61,0
64,0
77,0
101,0
142,0
195,0
247,0
328,0
407,0
539,0
717,0
894,0

Dimensions and specifications may be changed without prior notice. (RN02)

Suitable accessories can be found in Chapter X.


Cable tie

406

Part no.
62697
62698
62699
62700
62702
62703
62704
62705
62706
62707
62708
62709

CrossNo.cores
section mm x AWG-No.
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31

2 x 16
3 x 16
4 x 16
6 x 16
8 x 16
10 x 16
15 x 16
20 x 16
25 x 16
30 x 16
40 x 16
50 x 16

Outer Cop.
app. mm weight
kg / km
7,5
25,2
8,4
37,8
8,8
50,3
10,1
75,5
11,4
100,7
13,0
125,8
14,7
188,7
16,1
251,6
18,3
314,5
19,2
377,3
21,3
503,1
23,9
628,8

Weight
app.
kg / km
83,0
91,0
109,0
162,0
243,0
267,0
364,0
493,0
608,0
729,0
967,0
1214,0

Cables according to international Approvals / Data Cables UL/CSA

Command Cable UL (LiYY-TP) Style 2464, 300 V, 80C

Technical data

Special PVC command cable, approved


to UL-Style 2464, cores
acc. to UL-Style 1061/1729
Temperature range
flexing -10C to +80C
fixed installation -20C to +80C
Nominal voltage 300 V
Test voltage 1500 V
Breakdown voltage min. 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
fixed 7,5x cable
flexing 15x cable

Cable structure

Tinned copper, fine wire conductors acc. to


ASTM-B 174-95 class J-M
conductor make-up to
0,14 mm = 7x0,162 mm
0,23 mm = 7x0,202 mm
0,34 mm = 7x0,254 mm
0,56 mm = 7x0,32 mm
Core insulation of special PVC
class 43 respectively semirigid acc. to
UL-Std.1581 tab.50.182 and 50183
Core identification (pair) to DIN 47100,
with colour repetition from pair no. 23 or
international colour code
Cores stranded in pairs with optimal
lay-length
Pairs stranded in layers with optimal
lay-length
Seperator-foil
Outer sheath of special PVC
class 43 acc. to UL-Std.1581 tab.50.182
Sheath colour
black (international colour code)
grey (DIN 47100 - preferred type)

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC flame retardant acc. to
UL VW-1, CSA FT1
Conditionally resistant to
Oil
Solvents
Acids
Lyes

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
screened analogue type:
command cable UL (LiYCY-TP),
confer page 418

Application

Twisted pair control cable for use in tool making machinery conveyor system and production lines, in industrial plants and in air conditioning as well
as in the steel producing industries.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.pairs x
Sheath cross-sec.
colour
mm
grey
83904
1 x 2 x 0,14
83905
2 x 2 x 0,14
83906
3 x 2 x 0,14
83907
4 x 2 x 0,14
83908
5 x 2 x 0,14
83909
6 x 2 x 0,14
83910
7 x 2 x 0,14
83911
8 x 2 x 0,14
83912
10 x 2 x 0,14
83913
12 x 2 x 0,14
83914
14 x 2 x 0,14
83915
15 x 2 x 0,14
83916
16 x 2 x 0,14
83917
18 x 2 x 0,14
83918
20 x 2 x 0,14
83919
22 x 2 x 0,14
83920
24 x 2 x 0,14
83921
25 x 2 x 0,14
83922
1 x 2 x 0,23
83923
2 x 2 x 0,23
83924
3 x 2 x 0,23
83925
4 x 2 x 0,23
83926
5 x 2 x 0,23
83927
6 x 2 x 0,23
83928
7 x 2 x 0,23
83929
8 x 2 x 0,23
83930
10 x 2 x 0,23
83931
12 x 2 x 0,23
83932
14 x 2 x 0,23

AWG-No. Outer Cop.


app. mm weight
kg / km
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24
24

3,6
5,1
5,3
5,8
6,2
6,8
6,8
7,3
7,4
9,1
9,8
10,6
10,6
11,1
11,9
12,4
13,1
13,4
3,8
5,3
5,7
6,2
6,6
7,2
7,2
7,8
9,2
9,7
10,2

2,7
5,4
8,1
10,8
13,6
16,2
19,0
21,7
26,7
32,6
37,4
40,7
43,4
48,5
54,2
59,3
64,7
67,2
4,8
9,7
14,7
19,6
24,6
29,3
34,1
39,1
48,9
59,4
68,7

Weight
app. kg / km
20,0
24,0
30,0
38,0
44,0
51,0
57,0
64,0
76,0
93,0
103,0
109,0
112,0
119,0
130,0
150,0
169,0
178,0
32,0
36,0
48,0
56,0
71,0
80,0
89,0
98,0
111,0
135,0
160,0

Part no. No.pairs x


Sheath cross-sec.
colour
mm
black
65214
1 x 2 x 0,14
65215
2 x 2 x 0,14
65216
3 x 2 x 0,14
65217
4 x 2 x 0,14
65218
5 x 2 x 0,14
65219
6 x 2 x 0,14
65220
7 x 2 x 0,14
65221
8 x 2 x 0,14
65222
10 x 2 x 0,14
65223
12 x 2 x 0,14
65224
14 x 2 x 0,14
65225
15 x 2 x 0,14
65226
16 x 2 x 0,14
65227
18 x 2 x 0,14
65228
20 x 2 x 0,14
65229
22 x 2 x 0,14
65230
24 x 2 x 0,14
65231
25 x 2 x 0,14
65232
1 x 2 x 0,23
65233
2 x 2 x 0,23
65234
3 x 2 x 0,23
65235
4 x 2 x 0,23
65236
5 x 2 x 0,23
65237
6 x 2 x 0,23
65238
7 x 2 x 0,23
65239
8 x 2 x 0,23
65240
10 x 2 x 0,23
65241
12 x 2 x 0,23
65242
14 x 2 x 0,23

AWG-No. Outer Cop.


app. mm weight
kg / km
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24
24

3,6
5,1
5,3
5,8
6,2
6,8
6,8
7,3
7,4
9,1
9,8
10,6
10,6
11,1
11,9
12,4
13,1
13,4
3,8
5,3
5,7
2,0
6,0
7,2
7,2
7,8
9,2
9,7
10,2

2,7
5,4
8,1
10,8
13,6
16,2
19,0
21,7
26,7
32,6
37,4
40,7
43,4
48,5
54,2
59,3
64,7
67,2
4,8
9,7
14,7
19,6
24,6
29,3
34,1
39,1
48,9
59,4
68,7

Weight
app. kg / km
20,0
24,0
30,0
38,0
44,0
51,0
57,0
64,0
76,0
93,0
103,0
109,0
112,0
119,0
130,0
150,0
169,0
178,0
32,0
36,0
48,0
56,0
56,0
80,0
89,0
98,0
111,0
135,0
160,0
Continuation

407

Cables according to international Approvals / Data Cables UL/CSA

Command Cable UL (LiYY-TP) Style 2464, 300 V, 80C


Part no. No.pairs x
Sheath cross-sec.
mm
colour
grey
83933
15 x 2 x 0,23
83934
16 x 2 x 0,23
83935
18 x 2 x 0,23
83936
20 x 2 x 0,23
83937
22 x 2 x 0,23
83938
24 x 2 x 0,23
83939
25 x 2 x 0,23
83940
1 x 2 x 0,34
83941
2 x 2 x 0,34
83942
3 x 2 x 0,34
83943
4 x 2 x 0,34
83944
5 x 2 x 0,34
83945
6 x 2 x 0,34
83946
7 x 2 x 0,34
83947
8 x 2 x 0,34
83948
10 x 2 x 0,34
83949
12 x 2 x 0,34
83950
14 x 2 x 0,34
83951
15 x 2 x 0,34
83952
16 x 2 x 0,34
83953
18 x 2 x 0,34
83954
20 x 2 x 0,34
83955
22 x 2 x 0,34
83956
24 x 2 x 0,34
83957
25 x 2 x 0,34
83958
1 x 2 x 0,56
83959
2 x 2 x 0,56
83960
3 x 2 x 0,56
83961
4 x 2 x 0,56
83962
5 x 2 x 0,56
83963
6 x 2 x 0,56
83964
7 x 2 x 0,56
83965
8 x 2 x 0,56
83966
10 x 2 x 0,56
83967
12 x 2 x 0,56
83968
14 x 2 x 0,56
83969
15 x 2 x 0,56
83970
16 x 2 x 0,56
83971
18 x 2 x 0,56
83972
20 x 2 x 0,56
83973
22 x 2 x 0,56
83974
24 x 2 x 0,56
83975
25 x 2 x 0,56

AWG-No. Outer Cop.


app. mm weight
kg / km
24
24
24
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

10,9
10,9
11,5
12,2
13,0
13,7
14,2
4,2
5,9
6,3
7,0
7,6
8,2
8,2
9,0
10,7
11,3
12,1
12,7
12,7
13,6
14,4
15,1
16,2
16,7
4,6
6,5
7,1
7,8
8,6
9,6
9,6
12,2
12,5
13,1
13,8
14,7
14,7
15,7
16,7
17,2
18,6
19,2

73,7
79,1
88,9
98,4
108,6
117,9
123,5
6,5
13,0
19,5
26,1
32,6
39,2
45,7
52,3
65,3
78,4
91,5
97,8
104,6
117,8
130,7
143,6
156,8
163,3
10,8
21,5
32,3
43,1
53,8
64,6
75,3
86,1
107,7
129,1
150,6
161,3
172,1
193,6
215,1
236,6
258,0
268,9

Weight
app. kg / km
171,0
185,0
209,0
230,0
248,0
279,0
292,0
38,0
44,0
60,0
79,0
92,0
119,0
128,0
139,0
171,0
194,0
222,0
231,0
240,0
264,0
291,0
300,0
359,0
381,0
60,0
80,0
94,0
104,0
130,0
151,0
174,0
262,0
298,0
302,0
327,0
370,0
402,0
480,0
551,0
621,0
703,0
721,0

Dimensions and specifications may be changed without prior notice. (RN02)

Suitable accessories can be found in Chapter X.


Cable tie

408

Part no. No.pairs x


Sheath cross-sec.
mm
colour
black
65243
15 x 2 x 0,23
65244
16 x 2 x 0,23
65245
18 x 2 x 0,23
65246
20 x 2 x 0,23
65247
22 x 2 x 0,23
65248
24 x 2 x 0,23
65249
25 x 2 x 0,23
65250
1 x 2 x 0,34
65251
2 x 2 x 0,34
65252
3 x 2 x 0,34
65253
4 x 2 x 0,34
65254
5 x 2 x 0,34
65255
6 x 2 x 0,34
65256
7 x 2 x 0,34
65257
8 x 2 x 0,34
65258
10 x 2 x 0,34
65259
12 x 2 x 0,34
65260
14 x 2 x 0,34
65261
15 x 2 x 0,34
65262
16 x 2 x 0,34
65263
18 x 2 x 0,34
65264
20 x 2 x 0,34
65265
22 x 2 x 0,34
65266
24 x 2 x 0,34
65267
25 x 2 x 0,34
65268
1 x 2 x 0,56
65269
2 x 2 x 0,56
65270
3 x 2 x 0,56
65271
4 x 2 x 0,56
65272
5 x 2 x 0,56
65273
6 x 2 x 0,56
65274
7 x 2 x 0,56
65275
8 x 2 x 0,56
65276
10 x 2 x 0,56
65277
12 x 2 x 0,56
65278
14 x 2 x 0,56
65279
15 x 2 x 0,56
65280
16 x 2 x 0,56
65281
18 x 2 x 0,56
65282
20 x 2 x 0,56
65283
22 x 2 x 0,56
65284
24 x 2 x 0,56
65285
25 x 2 x 0,56

AWG-No. Outer Cop.


app. mm weight
kg / km
24
24
24
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

10,9
10,9
11,5
12,2
13,0
13,7
14,2
4,2
5,9
6,3
7,0
7,6
8,2
8,2
9,0
10,7
11,3
12,1
12,7
12,7
13,6
14,4
15,1
16,2
16,7
4,6
6,5
7,1
7,8
8,6
9,6
9,6
12,1
12,5
13,1
13,8
14,7
14,7
15,7
16,7
17,2
18,6
19,2

73,7
79,1
88,9
98,4
108,6
117,9
123,5
6,5
13,0
19,5
26,1
32,6
39,2
45,7
52,3
65,3
78,4
91,5
97,8
104,6
117,8
130,7
143,6
156,8
163,3
10,8
21,5
32,3
43,1
53,8
64,6
75,3
86,1
107,7
129,1
150,6
161,3
172,1
193,6
215,1
236,6
258,0
268,9

Weight
app. kg / km
171,0
185,0
209,0
230,0
248,0
279,0
292,0
38,0
44,0
60,0
79,0
92,0
119,0
128,0
139,0
171,0
194,0
222,0
231,0
240,0
264,0
291,0
300,0
359,0
381,0
60,0
80,0
94,0
104,0
130,0
151,0
174,0
262,0
298,0
302,0
327,0
370,0
402,0
480,0
551,0
621,0
703,0
721,0

Cables according to international Approvals / Data Cables UL/CSA

TRAYCONTROL 300 TP twisted pair, flexible, oil-resistant,

NFPA 79 Edition 2012

Technical data

Flexible PVC data and control cable


Temperature range
-25C to +105C
Nominal voltage 300 V
Test voltage 2000 V
Minimum bending radius
flexing 6x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Tinned copper conductor, fine wire


stranded, with AWG measures
Core insulation of special PVC
(AWG 22 - AWG 18 with transparent
nylon skin)
Core identification (pair) acc. to
international colour code
Cores stranded in pairs with optimal
lay-length
Pairs stranded in layers with optimal
lay-length
Separator
Outer sheath of special PVC
Sheath colour - grey (RAL 7001)
with length marking in feet

Properties

Self-extinguishing and flame retardant in


acc. to CSA FT4
The materials used in manufacture are free
of silicone, cadmium and substances that
impair paint wetting
Tests
UL (AWG 22 - AWG 18): PLTC-ER, ITC-ER,
Type CM, NFPA 79 2012,
OIL RES I & II, Class I Div. 2,
NEC Art. 501, 725, 760 & 800, AWM 2517
UL (AWG 24 - AWG 26): CM, AWM
2464, rated OIL RES I & II,
NEC Art. 725, 760 & 800, NFPA 79 2012
CSA: CSA CMG FT4, AWM I/II A/B FT4

Note

Advantages
Highly-flexible, easy to install
Oil-resistant to OIL RES I & II
Available on request
PUR or TPE outer sheath
Sheath colour to suit customer
requirement

Application

HELUKABEL TRAYCONTROL 300 TP is a twisteded pair data and control cable. Cross-sections with PLTC-ER and ITC-ER approval for open, unprotected
installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting and joining cables
and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and outside of machines
and switch cabinets. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable energies.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.

62794
62795
62796
62797
62798
62799
62800
61928
61929
61930
61931
61932
61933
61934
61935
61936
61937
61938
61939
61940
61941
61942
61943
61944
61945
61946
61947
61948
61949
61950

Crosssection mm
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241

No.pairs x Outer Cop.


No.cores app. mm weight
x
kg / km
AWG-no.
1 x 2 x 26
3,6
3,0
2 x 2 x 26
5,1
5,0
3 x 2 x 26
5,3
8,0
4 x 2 x 26
5,8
11,0
5 x 2 x 26
6,2
14,0
6 x 2 x 26
6,8
16,0
7 x 2 x 26
6,9
19,0
8 x 2 x 26
7,3
22,0
10 x 2 x 26
7,4
27,0
12 x 2 x 26
9,1
33,0
14 x 2 x 26
9,8
38,0
15 x 2 x 26
10,6
41,0
16 x 2 x 26
10,7
43,0
18 x 2 x 26
11,1
49,0
20 x 2 x 26
11,9
54,0
22 x 2 x 26
12,4
59,0
24 x 2 x 26
13,1
65,0
25 x 2 x 26
13,4
67,0
1 x 2 x 24
3,9
5,0
2 x 2 x 24
5,9
10,0
3 x 2 x 24
6,2
15,0
4 x 2 x 24
6,5
20,0
5 x 2 x 24
7,2
25,0
6 x 2 x 24
8,1
29,0
7 x 2 x 24
8,2
34,0
8 x 2 x 24
8,9
39,0
10 x 2 x 24
10,5
49,0
12 x 2 x 26
11,0
59,0
14 x 2 x 24
11,6
69,0
15 x 2 x 24
12,0
74,0

Weight
app.
kg / km
20,0
24,0
30,0
38,0
44,0
51,0
57,0
64,0
76,0
93,0
103,0
109,0
112,0
119,0
130,0
150,0
169,0
178,0
32,0
36,0
48,0
56,0
71,0
80,0
89,0
98,0
111,0
135,0
160,0
171,0

Part no.

61951
61952
61953
61954
61955
61956
61957
61958
61959
61960
61961
61962
61963
61964
61965
61966
61967
61968
61969
61970
61971
61972
61973
61974
61975
61976
61977
61978
61979
61980

Crosssection mm
0,241
0,241
0,241
0,241
0,241
0,241
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,616
0,616
0,616
0,616
0,616
0,616

No.pairs x Outer Cop.


No.cores app. mm weight
x
kg / km
AWG-no.
16 x 2 x 24
12,1
79,0
18 x 2 x 24
13,5
89,0
20 x 2 x 24
14,4
98,0
22 x 2 x 24
15,3
109,0
24 x 2 x 24
16,1
118,0
25 x 2 x 24
16,7
124,0
1 x 2 x 22
4,2
7,0
2 x 2 x 22
6,4
13,0
3 x 2 x 22
6,8
20,0
4 x 2 x 22
9,2
29,3
5 x 2 x 22
8,2
33,0
6 x 2 x 22
8,9
39,0
7 x 2 x 22
9,0
46,0
8 x 2 x 22
9,9
52,0
10 x 2 x 22
11,7
65,0
12 x 2 x 22
12,4
78,0
14 x 2 x 22
13,0
92,0
15 x 2 x 22
13,2
98,0
16 x 2 x 22
13,3
105,0
18 x 2 x 22
14,2
118,0
20 x 2 x 22
15,1
131,0
22 x 2 x 22
15,8
144,0
24 x 2 x 22
17,0
157,0
25 x 2 x 22
17,5
163,0
1 x 2 x 20
5,2
11,0
2 x 2 x 20
8,8
22,0
3 x 2 x 20
9,3
32,0
4 x 2 x 20
10,2
43,0
5 x 2 x 20
11,3
54,0
6 x 2 x 20
12,5
65,0

Weight
app.
kg / km
185,0
209,0
230,0
248,0
279,0
292,0
38,0
44,0
60,0
79,0
92,0
119,0
128,0
139,0
171,0
194,0
222,0
231,0
240,0
264,0
291,0
300,0
359,0
381,0
60,0
80,0
94,0
104,0
130,0
151,0
Continuation

409

Cables according to international Approvals / Data Cables UL/CSA

TRAYCONTROL 300 TP twisted pair, flexible, oil-resistant,

NFPA 79 Edition 2012


Part no.

61981
61982
61983
61984
61985
61986
61987
61988
61989

Crosssection mm
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616

No.pairs x Outer Cop.


No.cores app. mm weight
x
kg / km
AWG-no.
7 x 2 x 20
12,6
75,0
8 x 2 x 20
15,9
86,0
10 x 2 x 20
16,4
108,0
12 x 2 x 20
17,2
129,0
14 x 2 x 20
18,1
151,0
15 x 2 x 20
18,5
161,0
16 x 2 x 20
18,6
172,0
18 x 2 x 20
19,9
194,0
20 x 2 x 20
21,1
215,0

Weight
app.
kg / km
174,0
262,0
298,0
302,0
327,0
370,0
402,0
480,0
551,0

Dimensions and specifications may be changed without prior notice. (RN02)

Suitable accessories can be found in Chapter X.


Cable tie

410

Part no.

61990
61991
61992
61993
61994
61995
61996
61997
61998

Crosssection mm
0,616
0,616
0,616
0,963
0,963
0,963
0,963
0,963
0,963

No.pairs x Outer Cop.


No.cores app. mm weight
x
kg / km
AWG-no.
22 x 2 x 20
21,8
237,0
24 x 2 x 20
23,5
258,0
25 x 2 x 20
24,3
269,0
1 x 2 x 18
5,6
18,0
2 x 2 x 18
9,6
36,0
3 x 2 x 18
10,6
54,0
6 x 2 x 18
13,7
107,0
9 x 2 x 18
16,4
162,0
15 x 2 x 18
20,4
271,0

Weight
app.
kg / km
621,0
703,0
721,0
61,0
77,0
103,0
216,0
328,0
542,0

Cables according to international Approvals / Data Cables UL/CSA

SENSORFLEX / VERTEILERFLEX
two-approvals sensor actuator and distributor cables PVC, PUR, PVC/PUR

Technical data

Cable structure

Special PVC or PUR sheath acc. to


- UL-Style 2464 for PVC
- UL-Style 20233 for PUR
Temperature range
flexing -5C to +80C
fixed installation -30C to +80C
Nominal voltage U0/U 300/500 V
Test voltage
up to 0,25 mm 1200 V
from 0,34 mm 2000 V
Minimum bending radius
SENSORFLEX two-approvals PVC
15x cable
SENSORFLEX two-approvals PUR
7,5x cable

Properties

PVC cables
Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of PVC
Core identification see table below
Outer sheath of special PVC
PUR cables
Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insulation of PVC
Core identification see table below
Outer sheath of PUR
Part no. 79907, 75642, 79850
Construction as per SENSORFLEX
two-approvals
Core insulation of polypropylene

PVC cables
Extensively oil resistant;
Chemical Resistance (see table
Technical Informations)
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
PUR cables
Low adhesion, extremely abrasion resistant,
resistant to hydrolysis and microbial attack
Special feature
The cables with the highly flexible
stranded conductor cl.6, are
suitable for drag chain applications
The types with PVC/PUR sheath
material have a PVC inner sheath,
with a PUR sheath applied over it
by means of coextrusion

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

For decentralised installation and control technology. These cables are used in connector systems for sensors and actuators. In combination with
injected circular connectors and installed actuator-sensor boxes, they constitute an important connecting element between the periphery and the PLC
in production systems. The assembled cables offer attractive opportunities for reducing costs, not only in the field of automation technology, but also
in the entire manufacturing industry. While previously it was necessary to carry out time-consuming wiring of switchgear cabinets and machines, now
field bus technology has made it possible to move the periphery interfaces from the switchgear cabinets to the machines and systems. Moving the
I/O points to the system periphery enables significant reductions in installation costs.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
SENSORFLEX 2-APPROVALS
Part no.

78284
79907
78286
76345
76347
76348
76349
78287
79850
73571
75642
76351
78288

Sheath colour
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001
BK RAL 9005
GY RAL 7001
GY RAL 7001

Cable structure
No.cores x
cross-sec.
mm
3 x 0,25
4 x 0,25
6 x 0,25
3 x 0,34
4 x 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
3 G 0,75
3 G 0,75
3 G 0,75
3 G 0,75

Sheath
material

Core colours

PUR
PUR
PVC
PVC
PVC
PVC/PUR
PVC/PUR
PVC/PUR
PUR
PVC
PUR
PVC
PUR

BN, BU, BK
BN, BU, BK, WH
BN, BU, BK, WH, GY, PK
BN, BU, BK
BN, BU, BK, WH
BN, BU, BK, WH, GN-YE
BN, BU, BK, WH, GN-YE
BK with number, GN-YE
BN, BU, BK, WH, GN-YE
BK with number, GN-YE
BK with number, GN-YE
BN, BU, GN-YE
BK with number, GN-YE

Fine
wire

X
X
X

X
X

High
Outer
flex ** app. mm
X
X
X
X
X
X
X
X

4,4
4,7
5,2
4,9
5,2
5,9
5,9
5,9
5,9
6,7
5,9
6,7
5,9

Cop.
weight
kg / km
7,2
9,6
14,4
9,8
13,1
16,4
16,4
16,4
16,4
21,6
21,6
28,8
21,6

Weight
app.
kg / km
18,0
18,0
36,0
30,0
43,0
54,0
54,0
54,0
54,0
58,0
58,0
88,0
58,0

AWG-No.

24
24
24
22
22
22
22
22
22
18
18
18
18
Continuation

411

Cables according to international Approvals / Data Cables UL/CSA

SENSORFLEX / VERTEILERFLEX
two-approvals sensor actuator and distributor cables PVC, PUR, PVC/PUR
SENSORFLEX 2-APPROVALS
Part no.

74551
78289
77352
78290
76350
78291
73587

Sheath colour
GY RAL 7001
GY RAL 7001
BK RAL 9005
GY RAL 7001
GY RAL 7001
GY RAL 7001
GY RAL 7001

Cable structure
No.cores x
cross-sec.
mm
4 G 0,75
4 G 0,75
2x1
2x1
11 G 1
2 x 1,5
3 G 1,5

Sheath
material

Core colours

PUR
PVC/PUR
PVC
PVC
PVC/PUR
PVC
PVC

BK with number, GN-YE


BK with number, GN-YE
SW mit Ziffer 1-2
SW mit Ziffer 1-2
BK with number 1-8, BN, BU, GN-YE
BN, BU
BN, BU, GN-YE

Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

412

Fine
wire
X
X
X
X
X
X

High
Outer
flex ** app. mm
X

6,9
7,0
7,2
7,2
12,0
6,8
6,9

Cop.
weight
kg / km
29,0
29,0
19,2
19,2
105,6
29,0
44,0

Weight
app.
kg / km
66,0
66,0
56,0
56,0
225,0
75,0
94,0

AWG-No.

18
18
17
17
17
16
16

Cables according to international Approvals / Data Cables UL/CSA

Command Cable UL (LiYCY) Style 2464, 300 V, 80C,

EMC-preferred type

Technical data

Special PVC command cable, approved


to UL-Style 2464, cores
acc. to UL-Style 1061/1729 for AWG 26-20,
UL-Style 1007/1569 for AWG 18-16
Temperature range
flexing -10C to +80C
fixed installation -20C to +80C
Nominal voltage 300 V
Test voltage 1500 V
Breakdown voltage min. 3000 V
Minimum bending radius
fixed 7,5x cable
flexing 15x cable
Coupling resistance
max. 250 Ohm/km

Cable structure

Tinned copper, fine wire conductors


AWG 26-20 gem. ASTM-B 174-95 class J-M,
AWG 18-16 gem. ASTM-B 286
conductor make-up to
0,14 mm = 7x0,162 mm
0,23 mm = 7x0,202 mm
0,34 mm = 7x0,254 mm
0,56 mm = 7x0,32 mm
0,82 mm = 19x0,235 mm
1,30 mm = 19x0,31 mm
Core insulation of special PVC
class 43 respectively semirigid acc. to
UL-Std. 1581 tab.50.182 and 50.183
Colour coded to DIN 47100 or international
colour code
Cores stranded in layers with
optimal lay-length
Seperator-foil
Drain wire
Tinned copper wire braiding, approx. 85%
coverage
Outer sheath of PVC class 43 acc. to
UL-Std.1581 tab.50.182
Sheath colour
black (international colour code)
grey (DIN 47100 - preferred type from
stock)

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC flame retardant acc. to
UL VW-1, CSA FT1
Conditionally resistant to
Oil
Solvents
Acids
Lyes

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
non-screened analogue types:
command cable UL (LiYY),
confer page 403

Application

As a flexible interconnecting cable for electronics, control and command technology, as well as in measurement, signal, and pulse technology. Fast
and inexpensive contacting by cutting and clamping technology.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
Sheath
colour
grey
83254
83255
83256
83257
83258
83259
83260
83261
83262
83263
83264

Part no.
Sheath
colour
black
83976
83977
83978
83979
83980
83981
83982
83983
83984
83985
83986

No.cores x
cross-sec.
mm
2 x 0,14
3 x 0,14
4 x 0,14
6 x 0,14
10 x 0,14
12 x 0,14
16 x 0,14
18 x 0,14
24 x 0,14
27 x 0,14
30 x 0,14

AWG-No. Outer Cop.


Weight
app.
weight app.
mm
kg / km kg / km
26
26
26
26
26
26
26
26
26
26
26

3,9
4,2
4,4
5,0
6,1
6,3
6,8
7,1
8,0
8,4
8,6

12,6
13,7
14,9
18,9
29,5
31,4
43,9
52,1
62,8
66,3
70,4

20,0
25,0
28,0
30,0
50,0
53,0
60,0
70,0
100,0
105,0
110,0

Part no.
Sheath
colour
grey
83270
83271
83272
83273
83274
83275
83276
83277
83278
83279
83280

Part no.
Sheath
colour
black
83987
83988
83989
83990
83991
83992
83993
83994
83995
83996
83997

No.cores x
cross-sec.
mm
2 x 0,23
3 x 0,23
4 x 0,23
6 x 0,23
10 x 0,23
12 x 0,23
16 x 0,23
18 x 0,23
24 x 0,23
27 x 0,23
30 x 0,23

AWG-No. Outer Cop.


Weight
app.
weight app.
mm
kg / km kg / km
24
24
24
24
24
24
24
24
24
24
24

4,3
4,5
4,8
5,4
6,5
6,7
7,4
7,7
8,8
9,0
9,3

16,1
18,9
23,0
32,8
50,9
59,1
68,4
79,5
97,3
122,0
132,0

20,0
25,0
30,0
40,0
60,0
70,0
90,0
123,0
131,0
160,0
170,0
Continuation

413

Cables according to international Approvals / Data Cables UL/CSA

Command Cable UL (LiYCY) Style 2464, 300 V, 80C,


EMC-preferred type

Part no.
Sheath
colour
grey
83286
83287
83288
83289
83290
83291
83292
83293
83294
83295
83296
83302
83303
83304
83305
83306
83307
83308
83309
83310
83311
83312

Part no.
Sheath
colour
black
65044
65045
65046
65047
65048
65049
65050
65051
65052
65053
65054
65055
65056
65057
65058
65059
65060
65061
65062
65063
65064
65065

No.cores x
cross-sec.
mm
2 x 0,34
3 x 0,34
4 x 0,34
6 x 0,34
10 x 0,34
12 x 0,34
16 x 0,34
18 x 0,34
24 x 0,34
27 x 0,34
30 x 0,34
2 x 0,56
3 x 0,56
4 x 0,56
6 x 0,56
10 x 0,56
12 x 0,56
16 x 0,56
18 x 0,56
24 x 0,56
27 x 0,56
30 x 0,56

AWG-No. Outer Cop.


Weight
app.
weight app.
mm
kg / km kg / km
22
22
22
22
22
22
22
22
22
22
22
20
20
20
20
20
20
20
20
20
20
20

4,6
4,8
5,1
6,0
7,3
7,5
8,2
8,7
9,9
10,4
10,9
5,1
5,3
5,6
6,6
8,1
8,4
9,5
9,9
11,5
12,0
12,4

18,1
22,2
28,7
45,4
66,1
70,8
88,4
104,1
129,0
138,4
159,0
29,4
39,7
46,1
66,8
93,1
117,4
130,4
151,4
237,0
257,4
297,0

40,0
50,0
60,0
80,0
130,0
140,0
160,0
170,0
220,0
250,0
280,0
50,0
55,0
61,0
90,0
133,0
151,0
190,0
216,0
339,0
374,0
397,0

Dimensions and specifications may be changed without prior notice. (RN02)

Suitable accessories can be found in Chapter X.


Cable tie

414

Part no.
Sheath
colour
grey
83318
83319
83320
83321
83322
83323
83324
83325
83326
83327
83328
83334
83335
83336
83337
83338
83339
83340
83341
83342
83343
83344

Part no.
Sheath
colour
black
65066
65067
65068
65069
65070
65071
65072
65073
65074
65075
65076
65077
65078
65079
65080
65081
65082
65083
65084
65085
65086
65087

No.cores x
cross-sec.
mm
2 x 0,82
3 x 0,82
4 x 0,82
6 x 0,82
10 x 0,82
12 x 0,82
16 x 0,82
18 x 0,82
24 x 0,82
27 x 0,82
30 x 0,82
2 x 1,3
3 x 1,3
4 x 1,3
6 x 1,3
10 x 1,3
12 x 1,3
16 x 1,3
18 x 1,3
24 x 1,3
27 x 1,3
30 x 1,3

AWG-No. Outer Cop.


Weight
app.
weight app.
mm
kg / km kg / km
18
18
18
18
18
18
18
18
18
18
18
16
16
16
16
16
16
16
16
16
16
16

6,5
6,8
7,4
8,8
10,9
11,2
12,9
13,5
15,6
15,9
16,6
6,9
7,3
7,9
9,6
12,4
12,8
12,8
15,5
18,1
18,7
19,5

39,1
50,0
59,1
89,1
141,4
152,8
184,1
207,2
272,6
289,1
317,4
59,1
74,1
96,4
137,4
191,7
251,7
276,1
364,1
442,4
494,7
521,4

60,0
75,0
90,0
125,0
180,0
220,0
290,0
300,0
450,0
470,0
490,0
90,0
160,0
200,0
290,0
450,0
600,0
650,0
680,0
900,0
990,0
1050,0

Cables according to international Approvals / Data Cables UL/CSA

Command Cable UL (LiYCY) Style 2516/600 V, 105C,

EMC-preferred type

Technical data

Special PVC command cable, approved to


UL-Style 2516 cores acc. UL-Style 10012
Temperature range
flexing -10C to +105C
fixed installation -20C to +105C
Nominal voltage 600 V
Test voltage 2000 V
Breakdown voltage min. 4000 V
Minimum bending radius
fixed 7,5x cable
flexing 15x cable
Coupling resistance
max. 250 Ohm/km

Cable structure

Tinned copper, fine wire conductors


acc. to ASTM-B 174, class J-K
conductor make-up to
2,08 mm = 41x0,254 mm
3,20 mm = 65x0,254 mm
Core insulation of special PVC class 43
acc. to UL-Std.1581 tabl.50.182 (105C)
Core identification to DIN 47100 or
international colour code
Cores stranded in layers with
optimal lay-length
Seperator-foil
Drain wire
Tinned copper wire braiding,
approx. 85% coverage
Outer sheath of PVC class 43 acc. to
UL-Std.1581 tab.50.182 (105C)
Sheath colour
black (international colour code)
grey (DIN 47100/preferred type from
stock)

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC flame retardant according to
UL VW-1, CSA FT1
Conditionally resistant to
Oil
Solvents
Acids
Lyes

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
non-screened analogue types:
command cable UL (LiYY),
confer page 404

Application

As a flexible interconnecting cable for electronics, control and command technology, as well as in measurement, signal, and pulse technology. Fast
and inexpensive contacting by cutting and clamping technology.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
Sheath
colour
grey
83350
83351
83352
83353
83354
83355
83356
83357
83358
83359
83360

Part no.
Sheath
colour
black
65114
65115
65116
65117
65118
65119
65120
65121
65122
65123
65124

No.cores x
cross-sec.
mm
2 x 2,08
3 x 2,08
4 x 2,08
6 x 2,08
10 x 2,08
12 x 2,08
16 x 2,08
18 x 2,08
24 x 2,08
27 x 2,08
30 x 2,08

AWG-No. Outer Cop.


Weight
app.
weight app.
mm
kg / km kg / km
14
14
14
14
14
14
14
14
14
14
14

9,1
9,6
10,4
12,1
16,0
16,5
18,1
19,4
23,4
23,9
24,6

92,1
140,6
162,4
200,0
313,1
417,6
510,3
540,4
0,0
604,2
660,1

180,0
220,0
270,0
380,0
600,0
770,0
870,0
990,0
1300,0
1400,0
1610,0

Part no.
Sheath
colour
grey
83362
83363
83364
83365
83366
83367
83368
83369
83370

Part no.
Sheath
colour
black
65125
65126
65127
65128
65129
65130
65131
65132
65133

No.cores x
cross-sec.
mm
2 x 3,2
3 x 3,2
4 x 3,2
6 x 3,2
10 x 3,2
12 x 3,2
16 x 3,2
18 x 3,2
24 x 3,2

AWG-No. Outer Cop.


Weight
app.
weight app.
mm
kg / km kg / km
12
12
12
12
12
12
12
12
12

10,0
10,6
11,4
14,4
17,8
18,4
20,6
22,7
26,1

131,4
162,6
221,7
328,1
401,8
460,2
532,3
573,4
626,8

200,0
240,0
300,0
400,0
580,0
800,0
900,0
1000,0
1300,0

Dimensions and specifications may be changed without prior notice. (RN02)

Suitable accessories can be found in Chapter X.


Cable tie

415

Cables according to international Approvals / Data Cables UL/CSA

TRAYCONTROL 300-C flexible, oil-resistant, screened,


EMC-preferred type, NFPA 79 Edition 2012

Technical data

Flexible screened PVC data and control


cable
Temperature range
-25C to +105C
Nominal voltage 300 V
Test voltage 2000 V
Minimum bending radius
flexing 6x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Tinned copper conductor, fine wire


with AWG dimensions
Core insulation of special PVC
(AWG 22 - AWG 16 with transparent
nylon skin)
Core identification to international
colour code
Cores stranded in layers with optimal
lay-length
1. Screen with special aluminium film
2.Tinned copper braided screen,
approx. 85%
Separator
Outer sheath of special PVC
Sheath colour grey (RAL 7001)
with length marking in feet

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to CSA FT4
UL (AWG 22 - AWG 16):
PLTC-ER, ITC-ER, Type CM, NFPA 79 2012,
OIL RES I & II, Class I Div. 2,
NEC Art. 501, 725, 760 & 800, AWM 2517
UL (AWG 24 - AWG 28): CM, AWM
2464, rated OIL RES I & II,
NEC Art. 725, 760 & 800, NFPA 79 2012
CSA: CSA CMG FT4, AWM I/II A/B FT4

Note

Advantages
Highly-flexible, easy to install
Oil-resistant to OIL RES I & II
Available on request
PUR or TPE outer sheath
Sheath colour to suit customer
requirement

Application

HELUKABEL TRAYCONTROL 300 is a screened, multi-core PVC data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable
for open, unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting
and joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and
outside of machines and switch cabinets. The double-screening with aluminium foil (100% coverage) and copper braid (approx. 85% coverage)
guarantee superior EMC protection. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable
energies.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
62710
62711
62712
62713
62714
62715
62716
62717
62718
62719
62720
62721
62722
62723
62724
62725
62726
62727
62728
62729
62730
62731
62732
62733
62734
62735
62736
62737

CrossNo.cores
section mm x AWG-No.
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,093
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,241
0,241
0,241
0,241

2 x 28
3 x 28
4 x 28
6 x 28
8 x 28
10 x 28
15 x 28
20 x 28
25 x 28
30 x 28
40 x 28
50 x 28
2 x 26
3 x 26
4 x 26
6 x 26
8 x 26
10 x 26
15 x 26
20 x 26
25 x 26
30 x 26
40 x 26
50 x 26
2 x 24
3 x 24
4 x 24
6 x 24

Outer Cop.
app. mm weight
kg / km
4,5
6,0
4,7
7,0
5,0
9,0
5,5
12,0
5,8
15,0
6,4
18,0
7,0
24,0
7,6
30,0
8,6
37,0
8,9
43,0
9,7
54,0
11,4
67,0
4,7
9,0
4,9
10,0
5,1
12,0
5,8
16,0
6,1
19,0
6,8
24,0
7,5
31,0
8,3
40,0
9,2
49,0
9,5
57,0
10,4
72,0
12,1
88,0
4,9
15,0
5,1
16,0
5,3
19,0
6,1
27,0

Weight
app.
kg / km
16,0
22,0
27,0
34,0
37,0
43,0
52,0
67,0
79,0
88,0
112,0
131,0
24,0
27,0
31,0
39,0
43,0
51,0
66,0
79,0
92,0
110,0
136,0
165,0
30,0
33,0
37,0
48,0

Part no.
62738
62739
62740
62741
62742
62743
62744
62745
62746
62747
62748
62749
62750
62751
62752
62753
62754
62755
62756
62757
62758
62759
62760
62761
62762
62763
62764
62765

CrossNo.cores
section mm x AWG-No.
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616

8 x 24
10 x 24
15 x 24
20 x 24
25 x 24
30 x 24
40 x 24
50 x 24
2 x 22
3 x 22
4 x 22
6 x 22
8 x 22
10 x 22
15 x 22
20 x 22
25 x 22
30 x 22
40 x 22
50 x 22
2 x 20
3 x 20
4 x 20
6 x 20
8 x 20
10 x 20
15 x 20
20 x 20

Outer Cop.
app. mm weight
kg / km
6,4
31,0
7,3
39,0
8,2
51,0
9,0
64,0
9,9
77,0
10,3
92,0
11,4
118,0
13,2
148,0
6,6
19,0
5,5
22,0
5,8
27,0
6,5
34,0
9,3
45,0
9,8
69,0
9,7
77,0
11,1
92,0
12,6
121,0
13,0
139,0
14,1
177,0
15,5
215,0
7,4
28,0
7,7
34,0
8,3
40,0
8,6
54,0
9,1
70,0
10,4
83,0
12,9
119,0
14,8
130,0

Weight
app.
kg / km
57,0
67,0
85,0
106,0
128,0
155,0
206,0
249,0
34,0
40,0
46,0
60,0
72,0
85,0
115,0
140,0
176,0
210,0
273,0
331,0
73,0
77,0
91,0
118,0
158,0
173,0
218,0
298,0
Continuation

416

Cables according to international Approvals / Data Cables UL/CSA

TRAYCONTROL 300-C flexible, oil-resistant, screened,


EMC-preferred type, NFPA 79 Edition 2012

Part no.
62766
62767
62768
62769
62770
62771
62772
62773
62774
62775
62776
62777
62778
62779

CrossNo.cores
section mm x AWG-No.
0,616
0,616
0,616
0,616
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963
0,963

25 x 20
30 x 20
40 x 20
50 x 20
2 x 18
3 x 18
4 x 18
6 x 18
8 x 18
10 x 18
15 x 18
20 x 18
25 x 18
30 x 18

Outer Cop.
app. mm weight
kg / km
16,0
186,0
16,5
224,0
18,7
288,0
20,7
337,0
7,8
37,0
8,1
49,0
8,8
58,0
10,0
82,0
10,6
100,0
12,8
124,0
14,3
180,0
15,5
234,0
17,7
277,0
18,4
323,0

Weight
app.
kg / km
401,0
477,0
623,0
752,0
80,0
86,0
101,0
130,0
168,0
226,0
295,0
386,0
462,0
590,0

Part no.
62780
62781
62782
62783
62784
62785
62786
62787
62788
62789
62790
62791
62792
62793

CrossNo.cores
section mm x AWG-No.
0,963
0,963
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31
1,31

40 x 18
50 x 18
2 x 16
3 x 16
4 x 16
6 x 16
8 x 16
10 x 16
15 x 16
20 x 16
25 x 16
30 x 16
40 x 16
50 x 16

Outer Cop.
app. mm weight
kg / km
20,2
416,0
22,4
508,0
8,2
51,0
8,9
63,0
9,5
76,0
10,8
104,0
12,0
134,0
13,9
168,0
15,3
234,0
17,0
301,0
19,4
367,0
20,1
428,0
22,3
550,0
25,1
669,0

Weight
app.
kg / km
773,0
958,0
110,0
116,0
139,0
195,0
283,0
316,0
410,0
551,0
675,0
794,0
1033,0
1274,0

Dimensions and specifications may be changed without prior notice. (RN02)

Suitable accessories can be found in Chapter X.


Cable tie

417

Cables according to international Approvals / Data Cables UL/CSA

Command Cable UL (LiYCY-TP) Style 2464/300 V, 80C,

EMC-preferred type

Technical data

Cable structure

Special PVC command cable, approved to


UL-Style 2464,
cores acc. to UL-Style 1061/1729
Temperature range
flexing -10C to +80C
fixed installation -20C to +80C
Nominal voltage 300 V
Test voltage 1500 V
Breakdown voltage min. 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
fixed 7,5x cable
flexing 15x cable
Coupling resistance
max. 250 Ohm/km

Tinned copper, fine wire conductors acc. to


ASTM-B 174-95 class J-M
Conductor make-up to
0,14 mm = 7x0,162 mm
0,23 mm = 7x0,202 mm
0,34 mm = 7x0,254 mm
0,56 mm = 7x0,32 mm
Core insulation of special PVC
class 43 respectively semirigid acc. to
UL-Std.1581 tab.50.182 and 50183
Core identification (pair) to DIN 47100
with colour repetition from pair no. 23 and
above or international colour code
Cores stranded in pairs to optimal
lay-length
Pairs stranded with optimal
lay-length in layers
Seperator-foil
Drain wire
Tinned copper wire braiding,
approx. 85% coverage
Outer sheath of special PVC
class 43 acc. to UL-Std.1581 tab.50.182
Sheath colour
black (international colour code)
grey (DIN 47100 - preferred type from
stock)

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC flame retardant acc. to
UL VW-1, CSA FT1
Conditionally resistant to
Oil
Solvents
Acids
Lyes

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
non-screened analogue type:
command cable UL (LiYY-TP),
confer page 407

Application

Flexiblescreenedpaircableconnection,as control,signaland measuring cablesin tool machinery,conveyor belts and,inplant construction,air conditioning,in
foundries and steel mills.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
Sheath
colour
grey
83774
83775
83776
83777
83778
83779
83780
83781
83782
83783
83784
83785
83786
83787
83788
83789
83790
83791

Sheath
colour
black
65314
65315
65316
65317
65318
65319
65320
65321
65322
65323
65324
65325
65326
65327
65328
65329
65330
65331

No.pairs x
cross-sec.
mm
1 x 2 x 0,14
2 x 2 x 0,14
3 x 2 x 0,14
4 x 2 x 0,14
5 x 2 x 0,14
6 x 2 x 0,14
7 x 2 x 0,14
8 x 2 x 0,14
10 x 2 x 0,14
12 x 2 x 0,14
14 x 2 x 0,14
15 x 2 x 0,14
16 x 2 x 0,14
18 x 2 x 0,14
20 x 2 x 0,14
22 x 2 x 0,14
24 x 2 x 0,14
25 x 2 x 0,14

AWG-No. Outer Cop.


app. mm weight
kg / km
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26

4,0
5,6
5,8
6,3
6,7
7,3
7,3
7,8
9,1
9,8
10,5
11,1
11,1
11,8
12,4
13,1
13,6
15,1

15,7
19,5
23,7
26,9
31,2
49,7
52,0
53,9
59,6
67,1
75,2
77,3
80,4
84,2
98,2
104,1
112,0
114,4

Weight
app.
kg / km
32,0
39,0
47,0
55,0
68,0
86,0
92,0
97,0
111,0
141,0
150,0
154,0
155,0
170,0
183,0
207,0
228,0
239,0

Part no.
Sheath
colour
grey
83792
83793
83794
83795
83796
83797
83798
83799
83800
83801
83802
83803
83804
83805
83806
83807
83808
83809

Sheath
colour
black
65332
65333
65334
65335
65336
65337
65338
65339
65340
65341
65342
65343
65344
65345
65346
65347
65348
65349

No.pairs x
cross-sec.
mm
1 x 2 x 0,23
2 x 2 x 0,23
3 x 2 x 0,23
4 x 2 x 0,23
5 x 2 x 0,23
6 x 2 x 0,23
7 x 2 x 0,23
8 x 2 x 0,23
10 x 2 x 0,23
12 x 2 x 0,23
14 x 2 x 0,23
15 x 2 x 0,23
16 x 2 x 0,23
18 x 2 x 0,23
20 x 2 x 0,23
22 x 2 x 0,23
24 x 2 x 0,23
25 x 2 x 0,23

AWG-No. Outer Cop.


app. mm weight
kg / km
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24

4,2
5,9
6,2
6,7
7,2
7,7
7,7
8,4
9,9
10,2
10,9
11,4
11,4
12,2
12,7
13,5
14,5
14,8

16,4
27,4
31,7
37,4
54,7
65,6
60,2
74,1
109,3
115,8
120,7
132,4
141,6
146,6
160,6
170,8
229,7
231,4

Weight
app.
kg / km
46,0
53,0
65,0
79,0
98,0
114,0
121,0
129,0
152,0
189,0
213,0
225,0
227,0
238,0
270,0
300,0
321,0
340,0
Continuation

418

Cables according to international Approvals / Data Cables UL/CSA

Command Cable UL (LiYCY-TP) Style 2464/300 V, 80C,

EMC-preferred type
Part no.
Sheath
colour
grey
83810
83811
83812
83813
83814
83815
83816
83817
83818
83819
83820
83821
83822
83823
83824
83825
83826
83827

Sheath
colour
black
65350
65351
65352
65353
65354
65355
65356
65357
65358
65359
65360
65361
65362
65363
65364
65365
65366
65367

No.pairs x
cross-sec.
mm

AWG-No. Outer Cop.


app. mm weight
kg / km

1 x 2 x 0,34
2 x 2 x 0,34
3 x 2 x 0,34
4 x 2 x 0,34
5 x 2 x 0,34
6 x 2 x 0,34
7 x 2 x 0,34
8 x 2 x 0,34
10 x 2 x 0,34
12 x 2 x 0,34
14 x 2 x 0,34
15 x 2 x 0,34
16 x 2 x 0,34
18 x 2 x 0,34
20 x 2 x 0,34
22 x 2 x 0,34
24 x 2 x 0,34
25 x 2 x 0,34

22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22
22

4,6
6,4
6,9
7,5
8,1
8,8
8,8
9,7
11,5
12,0
12,6
13,4
13,4
14,4
15,0
15,9
17,0
17,3

17,0
36,7
44,6
54,1
63,4
73,4
79,4
88,4
107,0
122,4
138,2
154,3
161,4
197,9
211,4
217,6
230,4
138,5

Weight
app.
kg / km
58,0
65,0
78,0
88,0
110,0
126,0
140,0
148,0
184,0
210,0
241,0
245,0
251,0
275,0
300,0
320,0
371,0
402,0

Part no.
Sheath
colour
grey
83828
83829
83830
83831
83832
83833
83834
83835
83836
83837
83838
83839
83840
83841
83842
83843
83844
83845

Sheath
colour
black
65368
65369
65370
65371
65372
65373
65374
65375
65376
65377
65378
65379
65380
65381
65382
65383
65384
65385

No.pairs x
cross-sec.
mm
1 x 2 x 0,56
2 x 2 x 0,56
3 x 2 x 0,56
4 x 2 x 0,56
5 x 2 x 0,56
6 x 2 x 0,56
7 x 2 x 0,56
8 x 2 x 0,56
10 x 2 x 0,56
12 x 2 x 0,56
14 x 2 x 0,56
15 x 2 x 0,56
16 x 2 x 0,56
18 x 2 x 0,56
20 x 2 x 0,56
22 x 2 x 0,56
24 x 2 x 0,56
25 x 2 x 0,56

AWG-No. Outer Cop.


app. mm weight
kg / km
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

5,0
7,0
7,6
8,3
9,1
10,1
10,1
12,7
13,2
13,6
14,4
15,5
15,5
16,3
17,1
18,0
19,4
19,8

26,0
56,1
71,7
92,4
107,4
122,4
131,7
144,3
179,6
201,7
221,4
231,6
257,1
282,4
306,7
321,8
342,4
361,2

Weight
app.
kg / km
70,0
89,0
102,0
119,0
140,0
162,0
198,0
272,0
307,0
318,0
342,0
381,0
417,0
494,0
570,0
643,0
724,0
740,0

Dimensions and specifications may be changed without prior notice. (RN02)

Suitable accessories can be found in Chapter X.


Cable tie

419

Cables according to international Approvals / Data Cables UL/CSA

TRAYCONTROL 300-C TP twisted pair, flexible, screened,

oil-resistant, EMC-preferred type, NFPA 79 Edition 2012

Technical data

Flexible screened PVC data and control


cable
Temperature range
-25C to +105C
Nominal voltage 300 V
Test voltage 2000 V
Minimum bending radius
flexing 6x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Tinned copper conductor, fine wire


stranded, with AWG measures
Core insulation of special PVC
(AWG 22 - AWG 18 with transparent nylon
skin)
Core identification (pair) acc. to
international colour code
Cores stranded in pairs with optimal
lay-length
Pairs stranded in layers with optimal
lay-length
1. Screening with special aluminium foil
2. Tinned copper braided screen,
approx. 85% coverage
Separator
Outer sheath of special PVC
Sheath colour grey (RAL 7001)
with length marking in feet

Properties

Self-extinguishing and flame retardant in


acc. to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
UL (AWG 22 - AWG 18):
PLTC-ER, ITC-ER, CM, NFPA 79 2012,
OIL RES I & II, Class I Div. 2, NEC Art.
501, 725, 760 & 800, AWM 2517
UL (AWG 24 - AWG 26):
CM, AWM 2517, rated OIL RES I & II,
NEC Art. 725, 760 & 800, NFPA 79 2012
CSA:
CSA CMG FT4, AWM I/II A/B FT4

Note

Advantages
Highly-flexible, easy to install
Oil-resistant to OIL RES I & II
Available on request
PUR or TPE outer sheath
Sheath colour to suit customer
requirement

Application

HELUKABEL TRAYCONTROL 300 is a screened, twisted pair data and control cable. Cross-sections with PLTC-ER and ITC-ER approval suitable for
open, unprotected installation in cable trays to the machine; their outstanding oil resistance (OIL RES I & II) makes them ideally suited as connecting
and joining cables and also for control, signal and measuring systems in industrial plants. The flexible cable structure facilitates installation inside and
outside of machines and switch cabinets. The double-screening with aluminium foil (100% coverage) and copper braid (approx. 85% coverage)
guarantee superior EMC protection. Applications: tool machines, control panels, measuring devices, production automation, cable ducts, renewable
energies.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.

61999
59760
59761
59762
59763
59764
59765
59766
59767
59768
59769
59770
59771
59772
59773
59774
59775
59776
59777
59778
59779
59780
59781
59782
59783
59784

Crosssection mm
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,154
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241

No.pairs x Outer Cop.


No.cores app. mm weight
x
kg / km
AWG-no.
1 x 2 x 26
4,7
16,0
2 x 2 x 26
5,7
20,0
3 x 2 x 26
5,9
24,0
4 x 2 x 26
6,4
27,0
5 x 2 x 26
6,8
31,0
6 x 2 x 26
7,4
50,0
7 x 2 x 26
7,5
52,0
8 x 2 x 26
7,9
54,0
10 x 2 x 26
9,2
60,0
12 x 2 x 26
9,8
67,0
14 x 2 x 26
10,4
75,0
15 x 2 x 26
10,8
77,0
16 x 2 x 26
11,2
80,0
18 x 2 x 26
11,8
84,0
20 x 2 x 26
12,4
98,0
22 x 2 x 26
13,1
104,0
24 x 2 x 26
13,6
112,0
25 x 2 x 26
15,1
114,0
1 x 2 x 24
4,9
16,0
2 x 2 x 24
6,6
27,0
3 x 2 x 24
6,9
32,0
4 x 2 x 26
7,8
37,0
5 x 2 x 24
8,0
55,0
6 x 2 x 24
8,4
66,0
7 x 2 x 24
8,8
60,0
8 x 2 x 24
9,5
74,0

Weight
app.
kg / km
32,0
39,0
47,0
55,0
68,0
86,0
92,0
97,0
111,0
141,0
150,0
154,0
155,0
170,0
183,0
207,0
228,0
239,0
46,0
53,0
65,0
79,0
98,0
114,0
121,0
129,0

Part no.

59785
59786
59787
59788
59789
59790
59791
59792
59793
59794
59795
59796
59797
59798
59799
59800
59801
59802
59803
59804
59805
59806
59807
59808
59809
59810

Crosssection mm
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,241
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382
0,382

No.pairs x Outer Cop.


No.cores app. mm weight
x
kg / km
AWG-no.
10 x 2 x 24
10,5
109,0
12 x 2 x 24
10,8
116,0
14 x 2 x 24
12,6
121,0
15 x 2 x 24
12,4
132,0
16 x 2 x 24
12,9
142,0
18 x 2 x 24
13,8
147,0
20 x 2 x 24
14,4
161,0
22 x 2 x 24
15,3
171,0
24 x 2 x 24
16,4
230,0
25 x 2 x 24
16,7
231,0
1 x 2 x 22
6,9
17,0
2 x 2 x 22
9,3
37,0
3 x 2 x 22
9,7
45,0
4 x 2 x 22
10,5
54,0
5 x 2 x 22
11,4
63,0
6 x 2 x 22
12,1
73,0
7 x 2 x 22
12,3
79,0
8 x 2 x 22
13,2
88,0
10 x 2 x 22
15,7
107,0
12 x 2 x 22
16,0
122,0
14 x 2 x 22
16,3
138,0
15 x 2 x 22
16,6
154,0
16 x 2 x 22
16,8
161,0
18 x 2 x 22
17,8
198,0
20 x 2 x 22
18,4
211,0
22 x 2 x 22
19,3
218,0

Weight
app.
kg / km
152,0
189,0
213,0
225,0
227,0
238,0
270,0
300,0
321,0
340,0
58,0
65,0
79,0
88,0
110,0
126,0
140,0
148,0
184,0
210,0
241,0
245,0
251,0
275,0
300,0
320,0
Continuation

420

Cables according to international Approvals / Data Cables UL/CSA

TRAYCONTROL 300-C TP twisted pair, flexible, screened,

oil-resistant, EMC-preferred type, NFPA 79 Edition 2012


Part no.

59811
59812
59813
59814
59815
59816
59817
59818
59819
59820
59821
59822
59823

Crosssection mm
0,382
0,382
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,616

No.pairs x Outer Cop.


No.cores app. mm weight
x
kg / km
AWG-no.
24 x 2 x 22
20,5
230,0
25 x 2 x 22
20,8
239,0
1 x 2 x 20
7,4
26,0
2 x 2 x 20
10,0
56,0
3 x 2 x 20
10,8
72,0
4 x 2 x 20
11,5
92,0
5 x 2 x 20
12,6
107,0
6 x 2 x 20
13,4
122,0
7 x 2 x 20
13,5
132,0
8 x 2 x 20
16,9
144,0
10 x 2 x 20
17,6
180,0
12 x 2 x 20
18,1
202,0
14 x 2 x 20
19,2
221,0

Weight
app.
kg / km
371,0
402,0
70,0
89,0
102,0
119,0
140,0
162,0
198,0
272,0
307,0
318,0
342,0

Part no.

59824
59825
59826
59827
59828
59829
59830
59831
59832
59833
59834
59835
59836

Crosssection mm
0,616
0,616
0,616
0,616
0,616
0,616
0,616
0,963
0,963
0,963
0,963
0,963
0,963

No.pairs x Outer Cop.


No.cores app. mm weight
x
kg / km
AWG-no.
15 x 2 x 20
19,5
232,0
16 x 2 x 20
19,6
257,0
18 x 2 x 20
20,6
282,0
20 x 2 x 20
21,6
307,0
22 x 2 x 20
22,7
322,0
24 x 2 x 20
24,5
342,0
25 x 2 x 20
24,9
361,0
1 x 2 x 18
7,8
28,0
2 x 2 x 18
10,3
57,0
3 x 2 x 18
11,6
75,0
6 x 2 x 18
14,7
139,0
9 x 2 x 18
17,3
212,0
15 x 2 x 18
21,4
358,0

Weight
app.
kg / km
381,0
417,0
494,0
570,0
643,0
724,0
740,0
104,0
121,0
150,0
328,0
490,0
811,0

Dimensions and specifications may be changed without prior notice. (RN02)

Suitable accessories can be found in Chapter X.


Cable tie

421

UL/CSA DRAG CHAIN CABLES

422

Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA

JZ-602 RC cable for drag chains, 90C, 600 V, two approval control
cable, meter marking

Technical data

Control cable of special-PVC to


UL AWM Style 10012 (core insulation)
Style 2587 and CSA
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
Nominal voltage
UL/CSA 600 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, extra fine wire conductors, to


DIN VDE 0295 cl.6 col. 4, BS 6360 cl.6 and
IEC 60228 cl.6
Core insulation special PVC
compound type YI8 to
DIN VDE 0207 part 4 and class 43
acc. to UL-Std.1581
Core identification to DIN VDE 0293
red cores with continuous white
numbering
GN-YE conductor in the outer layer
Cores stranded in layers with
optimal lay-length
Wrapping with fleece over each layer
Outer sheath of special PVC
compound type YM5 to
DIN VDE 0207 part 5, UL-Style 2587 and
CSA C22.2 No 210
Sheath colour black (RAL 9005)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL VW-1, CSA FT1
UV-resistant

Note

G = with green-yellow conductor


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
JZ-602 RC -CY, confer page 427

Application

For use in dry, damp and wet rooms with free movement without tensile stress or forced movements as highly flexible PVC control cable suitable for
frequent lifting and bending stress in the machinery and tooling, robot technology and permanently moving machine parts. Convincingly proved in
the standard use of drag chains. Interesting for the export-oriented machinery plant. For applications that go beyond standard solutions (e. g.
composting facilities or high shelf conveyors with extremely high speed, etc.) we recommend you to our specially developed inquiry sheet for energy
guiding systems, further technical details see selection table: Conductors for cable drag chains in the opening credits. For use in cable drag chains
please note installation instruction.
RC = Robotics Cable
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
89900
89901
89902
89903
89904
89905
89906
89907
89908
89909
89910
89911
89912
89913
89914
89915
89916
89917
89918
89919
89920
89921
89922
89923
89924
89925

No.cores x
cross-sec.
mm
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
3G1
4G1
5G1
7G1
9G1
12 G 1
15 G 1
18 G 1
25 G 1
34 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
6,0
14,0
20
6,5
19,0
20
7,1
24,0
20
8,2
34,0
20
10,0
43,2
20
10,5
58,2
20
12,5
86,0
20
15,2
120,0
20
17,1
163,0
18
6,6
23,8
18
7,1
31,7
18
7,8
39,6
18
9,2
55,4
18
11,0
71,2
18
11,5
95,0
18
13,2
119,0
18
14,0
142,4
18
17,2
197,8
18
19,1
269,0
16
7,4
44,0
16
8,0
58,0
16
8,8
72,0
16
10,8
101,0
16
12,8
129,7
16
13,5
173,0
16
16,0
260,0

Weight
app.
kg / km
58,0
69,0
84,0
123,0
177,0
192,0
256,0
358,0
487,0
88,0
101,0
126,0
145,0
168,0
260,0
300,0
360,0
640,0
730,0
94,0
117,0
140,0
186,0
244,0
319,0
451,0

Part no.
89926
89927
89932
89928
89933
89929
89934
89935
89930
89936
89931
89937
89938
89939
89940
89941

No.cores x
cross-sec.
mm
25 G 1,5
34 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
3G4
4G4
5G4
7G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35

AWG-No. Outer Cop.


app. mm weight
kg / km
16
19,8
360,0
16
22,4
490,0
14
8,9
72,0
14
10,1
96,0
14
11,3
120,0
14
13,6
168,0
14
16,8
288,0
12
10,9
115,0
12
12,4
154,0
12
13,8
192,0
12
16,6
269,0
10
14,6
231,0
8
18,2
384,0
6
22,6
615,0
4
26,5
960,0
2
30,8
1344,0

Weight
app.
kg / km
625,0
840,0
150,0
185,0
242,0
293,0
498,0
231,0
298,0
370,0
460,0
430,0
720,0
1060,0
1590,0
2105,0

Dimensions and specifications may be changed without prior notice. (RN05)

423

Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA

MULTIFLEX 600 highly flexible, oil-resistant, open installation

TC-ER, PLTC-ER, NFPA 79 Edition 2012

Technical data

Highly-flexible PVC control cable according


to UL-Std.1277
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
Nominal voltage
TC 600 V
TC Wind Turbine (WTTC) 1000 V
Test voltage 3000 V
Minimum bending radius
flexing 7,5x cable
Insulation resistance
min. 20 MOhm x km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper conductor, extra-fine wire


stranded, with AWG measures
Core insulation of special PVC
with transparent nylon skin
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores
and abovein the outer layer
Cores stranded in layers with
optimal lay-lengths
Separator
Outer sheath of special PVC
Sheath colour black (RAL 9005)
with length marking in feet

Properties

Self-extinguishing and flame retardant in


acc. to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
UV-resistant
Tests
UL:
TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), MTW,
NFPA 79 2012, WTTC 1000 V, DP-1,
OIL RES I&II, 90C dry / 75C wet,
Class 1 Div. 2 per NEC Art 336, 392, 501,
crush impact test in accordance
with UL 1277
CSA:
c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4

Note

Advantages
Highly-flexible, simple installation
Available on request
with blue cores (DC)
with red cores (AC)
Grey or TPE outer sheath

Application

HELUKABEL MULTIFLEX 600 is a highly-flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this cable
to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 edition 2012. Approved for open, unprotected
installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life; for industrial applications in dry,
damp and wet environments. Recommended applications: production lines, bottling plants, machine construction, switch cabinets, conveyor systems,
packaging machines, automotive industry. Please observe applicable installation regulations for use in energy supply chains.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
62502
62503
62504
62505
62506
62507
62508
62509
62510
62511
62512
62513
62514
62515
62516
62517
62518
62519
62520
62521
62522
62523
62524
62525
62526
62527
62528

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
15 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
36 G 0,75
42 G 0,75
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
6,9
10,0
20
7,3
14,0
20
8,0
19,0
20
8,6
24,0
20
9,9
34,0
20
11,4
58,0
20
14,2
86,0
20
17,0
120,0
20
18,9
163,0
18
7,8
22,0
18
8,6
29,0
18
9,3
36,0
18
10,8
50,0
18
12,4
86,0
18
13,8
108,0
18
15,4
130,0
18
18,5
180,0
18
20,5
245,0
18
20,6
259,0
18
22,3
302,0
16
8,6
43,0
16
9,5
58,0
16
10,3
72,0
16
12,0
101,0
16
14,2
130,0
16
14,7
173,0
16
17,2
259,0

Weight
app.
kg / km
53,0
61,0
72,0
85,0
110,0
158,0
241,0
316,0
439,0
75,0
91,0
103,0
136,0
228,0
273,0
311,0
498,0
550,0
570,0
600,0
100,0
122,0
148,0
197,0
244,0
328,0
459,0

Dimensions and specifications may be changed without prior notice. (RN01)

424

Part no.
62529
62530
62531
62532
62533
62534
63136
62535
62536
62537
62538
62539
62540
62541
62542
62543
62544
62545
62546
62547
62548
62549
62550
62551
62552
62554

No.cores x
cross-sec.
mm
25 G 1,5
34 G 1,5
41 G 1,5
50 G 1,5
60 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
9 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
3G4
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10
4 G 16
5 G 16
4 G 25
4 G 35

AWG-No. Outer Cop.


app. mm weight
kg / km
16
20,8
360,0
16
23,0
490,0
16
25,1
590,0
16
27,7
720,0
16
29,5
864,0
14
9,8
72,0
14
10,6
96,0
14
11,9
120,0
14
13,6
168,0
14
16,1
216,0
14
16,9
288,0
14
20,1
432,0
14
25,1
600,0
12
11,3
115,0
12
12,4
154,0
12
13,8
192,0
12
16,9
269,0
10
15,3
230,0
10
16,6
288,0
10
18,2
403,0
8
19,7
384,0
8
22,0
480,0
6
23,7
614,0
6
26,1
768,0
4
34,0
960,0
2
37,0
1344,0

Weight
app.
kg / km
665,0
1084,0
1260,0
1521,0
1885,0
160,0
173,0
268,0
307,0
437,0
572,0
800,0
1100,0
221,0
247,0
318,0
438,0
383,0
481,0
800,0
671,0
990,0
951,0
1500,0
1700,0
2300,0

Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA

MULTISPEED 500-PVC UL/CSA high flexible, safety

against high bending in drag chain systems, oil-resistant, low torsion, meter marking

Technical data

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51
to UL-Std.758 AWM Style 21179
Temperature range
flexing -5C to +80C
fixed installation -30C to +80C
Nominal voltage
VDE U0/U 300/500 V
UL 600 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors,


Unilay with short pitch length
Core insulation of special PP
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Outer sheath special PVC, especially
resistant against fatigue strength, extruded
as filler with pressure
Sheath colour black (RAL 9005)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers0
Tests
PVC outer sheath self-extinguishing and
flame retardant acc. to DIN VDE
0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
Low-adhesion
Ozon and UV resistant
High property of alternating bending
strength
longer service life due to low
frictional resistance
Better chemical resistance
Oil resistance to DIN VDE 0473-811-404/
DIN EN 60811-404
Reduced , therefore low moving
masses

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
MULTISPEED 500-C-PVC UL/CSA,
confer page 429

Application

UL/CSA approved HELUKABEL MULTISPEED 500-PVC are installed there, where extreme requirements for the cables are necessary. Designed for
the export-orientated machinery manufacturer, specifically for USA and Canada. Matched materials and stranding technique permit continuous use
as a highly flexible cable for drag chains with long travel and high or slow speeds. For use in dry, damp rooms, and outdoors, with free movement
without tensile stress or forced movements as a highly flexible PVC control cable suitable for frequent lifting and bending stress in engineering and
tool manufacturing.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24295
24296
24297
24298
24299
24300
24301
24302
24303
24304
24305
24306
24307
24308
24309
24310
24311
24312
24313
24314

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
36 G 0,75
42 G 0,75
3G1
4G1
5G1
7G1

AWG-No. Outer Cop.


app. mm weight
kg / km
20
4,8
9,6
20
5,1
14,4
20
5,5
19,0
20
6,0
24,0
20
9,1
33,6
20
10,0
58,0
20
12,2
86,0
20
14,3
120,0
19
6,1
29,0
19
6,6
36,0
19
10,5
50,0
19
11,4
86,0
19
14,2
130,0
19
16,3
180,0
19
20,1
259,0
19
22,2
302,0
18
5,9
29,0
18
6,4
38,4
18
7,0
48,0
18
11,2
67,0

Weight
app.
kg / km
40,0
45,0
57,0
66,0
81,0
133,0
194,0
274,0
63,0
79,0
107,0
169,0
247,0
366,0
540,0
630,0
69,0
86,0
101,0
140,0

Part no.
24315
24316
24317
24318
24319
24320
24321
24322
24323
24324
24325
24326
24327
24328
24329
24330

No.cores x
cross-sec.
mm
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
12,3
115,0
18
15,1
173,0
18
17,6
240,0
16
6,7
43,0
16
7,3
58,0
16
8,0
72,0
16
13,2
101,0
16
14,4
173,0
16
17,7
259,0
16
20,5
360,0
14
8,9
96,0
14
9,9
120,0
14
16,1
168,0
14
17,8
288,0
14
21,8
432,0
14
24,4
600,0

Weight
app.
kg / km
227,0
351,0
489,0
88,0
110,0
130,0
182,0
319,0
420,0
604,0
172,0
219,0
303,0
504,0
754,0
940,0

Dimensions and specifications may be changed without prior notice. (RN05)

425

Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA

JZ-HF-FCY high flexible, cable for drag chains, oil resistant, EMC-preferred

type, meter marking

Technical data

Special PVC drag chain cable, extreme


flexibility acc. to UL/CSA AWM I/II A/B
Style 2570
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage
VDE U0/U 300/500 V
UL/CSA 1000 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors, to


DIN VDE 0295 cl.5, BS 6360 cl.5
and IEC 60228 cl.5
Core insulation of special PVC
acc. to UL-Std.1581
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
selected lay-length
Separating foil over each layer
construction with Cu-screening, tinned,
approx. 85%
Minimum coverage 85%
Outer sheath of special PVC
compound type TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
acc. to UL-Std.1581
Sheath colour grey (RAL 7001)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2 / IEC 60332-1
(equivalent DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
low adhesion
oil resistant to DIN VDE 0473-811-404 /
DIN EN 60811-404

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-602 RC, confer page 423
MULTISPEED 500-PVC UL/CSA,
confer page 425

Application

UL/CSA approved, highly flexible, screened PVC drag-chain cable for laying in dry, damp and wet rooms, with free movement and without tensile
load or forced movements, suitable for frequent lifting and bending stresses in the sector of machine manufacture and tool making. Thanks to the
high level of shielding density, a fault-free transmission of signals or impulses is ensured. The ideal control line, offering protection against interference,
for the above applications. Of interest for those machinery manufacturers, who are export orientated. For applications which go beyond standard
solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially
developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection
table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12908
12909
12910
12911
12912
12913
12914
12915
12916
12917
12918
12919
12920
12921
12922
12923
12924
12925

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
2x1
3G1

AWG-No. Outer Cop.


app. mm weight
kg / km
20
6,0
35,0
20
6,3
42,0
20
6,8
47,0
20
7,4
56,0
20
8,5
69,0
20
10,1
108,0
20
11,7
145,0
20
14,0
240,0
19
6,4
40,0
19
6,8
52,0
19
7,3
60,0
19
7,9
71,0
19
9,2
91,0
19
11,0
142,0
19
13,0
212,0
19
15,8
281,0
18
6,8
50,0
18
7,2
60,0

Weight
app.
kg / km
46,0
56,0
64,0
77,0
104,0
158,0
229,0
320,0
59,0
68,0
82,0
101,0
150,0
212,0
305,0
430,0
71,0
90,0

Dimensions and specifications may be changed without prior notice. (RN05)

426

Part no.
12926
12927
12928
12929
12930
12931
12932
12933
12934
12935
12936
12937
12938
12939
12940
12941
12942
12943

No.cores x
cross-sec.
mm
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
3 G 2,5
4 G 2,5
7 G 2,5
4G4

AWG-No. Outer Cop.


app. mm weight
kg / km
18
7,8
71,0
18
8,4
88,0
18
9,8
111,0
18
12,0
184,0
18
14,2
260,0
18
16,8
349,0
16
7,3
63,0
16
7,7
80,0
16
8,4
97,0
16
9,1
119,0
16
10,7
147,0
16
13,0
267,0
16
15,5
374,0
16
18,7
526,0
14
9,1
144,0
14
9,9
148,0
14
13,0
255,0
12
11,2
230,0

Weight
app.
kg / km
114,0
136,0
169,0
270,0
385,0
530,0
88,0
104,0
136,0
170,0
221,0
348,0
489,0
710,0
177,0
204,0
340,0
310,0

Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA

JZ-602 RC-CY special cable for drag chains, 90C, 600 V, two
approval control cable, EMC-preferred type, meter marking

Technical data

Control cable of special-PVC to UL CSA


AWM I/II A/B Style 2587
(sheath insulation) and CSA
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
(up to +105C for short time)
Nominal voltage
UL/CSA 600 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper, extra fine wire conductors,


to DIN VDE 0295 cl.6 col. 4, BS 6360 cl.5
and IEC 60228 cl.6
Core insulation of special PVC
compound type YI8 to
DIN VDE 0207 part 4 and class 43
acc. to UL-Std.1581
Core identification to DIN VDE 0293
red cores with continuous white
numbering
GN-YE conductor in the outer layer
Cores stranded with optimal lay-length
Core wrapping with fleece over each layer
PVC-inner sheath
Screening: braid coverage ca. 85%
up to 17 mm - layer of tinned copper
wires
>17 mm - tinned copper wire
Outer sheath of special PVC
compound type YM5 to
DIN VDE 0207 part 5, UL-Style 2587 and
CSA C22.2 No 210
Outer sheath black (RAL 9005)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL VW-1, CSA FT1
UV-resistant

Note

G = with green-yellow conductor


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-602 RC, confer page 423

Application

These cable are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist
and wet rooms. These special cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics, for
movable automated machinery parts. These cables have shown excellent performance in combination with standard cable trays. The dense screening
assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free control cable for the above applications. Interesting for
the export-oriented machines and machinery plants. For applications which go beyond standard solutions we recommend for our especially developed
enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for
drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
RC = Robotics Cable
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
89950
89951
89952
89953
89954
89955
89956
89957
89958
89959
89960
89961
89962
89963
89964
89965
89966
89967
89968
89969
89970
89971
89972
89973
89974
89975

No.cores x
cross-sec.
mm
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
15 G 0,5
18 G 0,5
25 G 0,5
3G1
4G1
5G1
7G1
9G1
12 G 1
15 G 1
18 G 1
25 G 1
34 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
8,5
45,0
20
9,0
52,0
20
9,7
68,0
20
11,0
93,0
20
12,4
134,0
20
13,5
163,0
20
14,8
174,0
20
16,0
191,0
20
19,0
223,0
18
8,9
56,0
18
9,7
81,0
18
10,4
90,0
18
12,0
106,0
18
14,1
161,0
18
15,2
175,0
18
16,7
204,0
18
17,6
241,0
18
20,7
342,0
18
24,3
434,0
16
10,2
89,0
16
11,0
97,0
16
11,8
111,0
16
14,0
147,0
16
16,4
193,0
16
17,1
256,0
16
20,2
360,0

Weight
app.
kg / km
124,0
135,0
153,0
191,0
243,0
322,0
350,0
374,0
436,0
130,0
155,0
181,0
208,0
321,0
341,0
396,0
473,0
650,0
781,0
165,0
192,0
224,0
274,0
340,0
461,0
674,0

Part no.
89976
89977
89984
89978
89985
89979
89986
89980
89987
89981
89988
89982
89983
89989
89990
89991
89992

No.cores x
cross-sec.
mm
25 G 1,5
34 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
3G4
4G4
5G4
7G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35

AWG-No. Outer Cop.


app. mm weight
kg / km
16
25,2
544,0
16
28,1
674,0
14
11,8
141,0
14
13,2
170,0
14
14,2
195,0
14
17,4
251,0
14
21,0
368,0
14
25,4
639,0
12
14,0
180,0
12
15,9
232,0
12
17,7
330,0
12
20,9
395,0
10
18,3
316,0
8
23,2
490,0
6
27,6
850,0
4
33,1
1450,0
2
37,8
1890,0

Weight
app.
kg / km
950,0
1203,0
220,0
270,0
350,0
428,0
730,0
1140,0
296,0
456,0
450,0
737,0
572,0
1012,0
1400,0
2100,0
2550,0

Dimensions and specifications may be changed without prior notice. (RN05)

427

Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA

MULTIFLEX 600-C highly-flexible, oil-resistant, screened,

EMC-preferred type, control cable for open installation TC-ER, PLTC-ER, NFPA
79 Edition 2012

Technical data

Highly-flexible PVC control cable acc. to


UL-Std.1277
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
Nominal voltage
TC 600 V
TC Wind Turbine (WTTC) 1000 V
Test voltage 3000 V
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 10x cable
Insulation resistance
min. 20 MOhm x km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper conductor, extra-fine wire


stranded, with AWG measures
Core insulation of special PVC
with transparent nylon skin
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with
optimal lay-lengths
Separating foil
Braided screening of tinned copper wires,
coverage approx. 85%
Separator
Outer sheath of special PVC
Sheath colour black (RAL 9005)
with length marking in feet

Properties

Self-extinguishing and flame retardant in


acc. to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
UV-resistant
Tests
UL:
TC-ER, PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12), MTW,
NFPA 79 2012, WTTC 1000 V, DP-1,
OIL RES I&II, 90C dry / 75C wet,
Class 1 Div. 2 per NEC Art 336, 392, 501,
crush impact test in accordance
with UL 1277
CSA:
c(UL) CIC-TC FT4, CSA AWM I/II A/B FT4

Note

Advantages
Highly-flexible, simple installation
Available on request
with blue cores (DC)
with red cores (AC)
Grey or TPE outer sheath

Application

HELUKABEL MULTIFLEX 600-C is a highly-flexible, oil-resistant control cable. The special combination of TC-ER, PLTC-ER and ITC-ER allows this
cable to be used as a connecting cable for industrial plant and machinery in accordance with NFPA 79 edition 2012. Approved for open, unprotected
installation in cable trays to the machine. Its outstanding oil resistance (OIL RES I & II) guarantees a long service life; for industrial applications in dry,
damp and wet environments. Recommended applications: Production lines, bottling plants, machine construction, switch cabinets, conveyor systems,
packaging machines, automotive industry. For the use in energy drag chains please note the installation guidelines.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
62556
62557
62558
62559
62560
62561
62562
62563
62564
62565
62566
62567
62568
62569
62570
62571
62572
62573
62574
62575
62576
62577
62578
62579

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
15 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
7,7
30,0
20
8,0
37,0
20
8,7
46,0
20
9,3
54,0
20
10,7
70,0
20
12,3
112,0
20
15,1
153,0
20
18,1
225,0
20
19,8
267,0
18
8,5
55,0
18
9,3
69,0
18
10,0
82,0
18
11,6
119,0
18
14,1
178,0
18
15,2
175,0
18
16,3
252,0
18
19,6
362,0
18
21,9
473,0
16
9,3
75,0
16
10,2
93,0
16
11,0
113,0
16
12,9
162,0
16
15,2
193,0
16
15,6
249,0

Weight
app.
kg / km
80,0
85,0
100,0
113,0
152,0
210,0
304,0
408,0
530,0
101,0
127,0
148,0
186,0
286,0
455,0
383,0
514,0
685,0
131,0
165,0
195,0
250,0
340,0
393,0

Dimensions and specifications may be changed without prior notice. (RN01)

428

Part no.
62580
62581
62582
62583
62584
62585
62586
62587
62588
62589
62590
62591
62592
62593
62594
62595
62596
62597
62598
62599
62600
62602
62603
62605

No.cores x
cross-sec.
mm
18 G 1,5
25 G 1,5
34 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
9 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
3G4
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10
4 G 16
5 G 16
4 G 25
4 G 35

AWG-No. Outer Cop.


app. mm weight
kg / km
16
18,4
376,0
16
23,1
510,0
16
25,8
674,0
14
10,3
141,0
14
11,5
149,0
14
12,4
195,0
14
15,4
243,0
14
16,8
312,0
14
18,5
368,0
14
22,4
639,0
14
25,5
796,0
12
11,7
180,0
12
13,3
221,0
12
14,7
330,0
12
17,8
363,0
10
16,1
314,0
10
17,5
441,0
10
20,6
505,0
8
21,9
526,0
8
24,1
610,0
6
24,8
730,0
6
27,2
1050,0
4
33,1
1450,0
2
37,8
1840,0

Weight
app.
kg / km
559,0
788,0
1203,0
218,0
222,0
350,0
373,0
479,0
730,0
1140,0
1530,0
296,0
305,0
450,0
536,0
469,0
772,0
1028,0
790,0
1096,0
1621,0
1759,0
2100,0
2550,0

Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA

MULTISPEED 500-C-PVC UL/CSA oil resistant, high

flexible, safety against high bending in drag chain systems, low torsion, screened,
EMC-preferred type, meter marking

Technical data

Special drag chain cables for high


mechanical stress in accordance to
DIN VDE 0285-525-2-51/DIN EN
50525-2-51
and UL-Std.758 AWM Style 21179
Temperature range
flexing -5C to +80C
fixed installation -30C to +80C
Nominal voltage
VDE U0/U 300/500 V
UL 600 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Coupling resistance
max. 250 Ohm x km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors,


Unilay with short pitch length
Core insulation of Special PP
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
Stranding:
<7 cores: with optimal lay length,
construction due to a filling element, in a
stranded position
7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Special PVC inner sheath YM2 gusset-filling
extruded, grey (RAL 7001)
Braid of tinned copper wires, minimum
coverage 85% max. with optimal braiding
pitch
Outer sheath of special PVC
especially fatigue resistant
sheath colour black (RAL 9005)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
Low adhesion
Ozon and UV resistant
High property of alternating bending
strength
longer service life due to low
friction resistance
Better chemical resistance
Oil resistance to DIN VDE 0473-811-404/
DIN EN 60811-404
Higher stability
Higher economical solution
Reduced , therefore less moving masses

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
MULTISPEED 500-PVC UL/CSA,
confer page 425

Application

For permanently use on long distances, and high or low speeds. These high flexible PVC control cables are suitable for shift- and bending stresses in
machines and machine tool constructions. These are installed in dry, moist rooms and in open air with free movement without tensile stress or forced
movements. These screened cables are particularly suitable for the interference-free transmission in instrumentation and control engineering applications.
For applications which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems. Before
installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24335
24336
24337
24338
24339
24340
24341
24342
24343
24344
24345
24346
24347
24348
24349
24350
24351

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75

AWG-No. Outer Cop.


app. mm weight
kg / km
20
6,6
30,0
20
6,9
36,0
20
7,3
42,0
20
7,8
48,0
20
11,3
64,0
20
11,4
80,0
20
12,6
105,0
20
15,0
137,0
20
17,1
210,0
19
6,8
40,0
19
7,4
48,0
19
8,0
55,0
19
8,5
66,0
19
12,9
85,0
19
14,4
135,0
19
17,5
190,0
19
19,9
275,0

Weight
app.
kg / km
88,0
101,0
116,0
146,0
181,0
219,0
271,0
374,0
542,0
96,0
111,0
140,0
161,0
227,0
317,0
486,0
651,0

Part no.
24352
24353
24354
24355
24356
24357
24358
24359
24360
24361
24362
24363
24364
24365
24366
24367

No.cores x
cross-sec.
mm
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
4 G 2,5
5 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
7,7
59,0
18
8,3
70,0
18
9,1
84,0
18
14,0
106,0
18
15,0
174,0
18
18,7
240,0
18
21,2
332,0
16
8,6
75,0
16
9,4
90,0
16
10,4
108,0
16
16,0
157,0
16
17,6
240,0
16
21,3
355,0
16
24,8
448,0
14
11,3
134,0
14
12,3
175,0

Weight
app.
kg / km
131,0
164,0
198,0
252,0
410,0
550,0
756,0
166,0
199,0
229,0
304,0
502,0
709,0
939,0
270,0
335,0

Dimensions and specifications may be changed without prior notice. (RN05)

429

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

JZ-602 RC-PUR special cable for drag chains, 80C, 600 V, two
approval control cable, meter marking

Technical data

Control cable of special-PUR to UL CSA


AWM I/II A/B Style 20939 (sheath insulation)
and CSA
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage UL/CSA 600 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 to UL-Std.1581
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor in the outer layer
Cores stranded in layers with optimal
selected lay-lenght
Core wrapping with fleece over each layer
Outer sheath of special full-polyurethane
Sheath colour grey (RAL 7001)
with meter marking

Properties

Resistant to mineral oils, synthetic oils and


coolant, UV-radiation, oxygene, ozon
and hydrolysis. Conditionally resistant to
microbes.
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
JZ-602 RC -C-PUR, confer page 436

Application

These cables are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist,
wet rooms and outdoor. These special cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics,
for movable automated machinery parts. For applications which go beyond standard solutions (for example for composting appliances or high shelf
conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before
installation in cable trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
RC = Robotics Cable
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12630
12631
12632
12633
12634
12635
12636
12637
12638
12639
12640
12641
12642
12643
12644
12645
12646
12647
12648
12649
12650
12651
12652
12653
12654
12655

No.cores x
cross-sec.
mm
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
34 G 0,5
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
9 G 0,75
12 G 0,75
15 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
6,0
14,0
20
6,5
19,0
20
7,1
24,0
20
8,2
34,0
20
10,0
43,2
20
10,5
58,2
20
12,5
86,0
20
15,2
120,0
20
17,1
163,0
18
6,6
23,8
18
7,1
31,7
18
7,8
39,6
18
9,2
55,4
18
11,0
86,4
18
11,5
95,0
18
13,2
119,0
18
14,0
142,4
18
17,2
197,8
18
19,1
269,0
16
7,4
44,0
16
8,0
58,0
16
8,8
72,0
16
10,8
101,0
16
12,8
129,7
16
13,5
173,0
16
16,0
260,0

Weight
app.
kg / km
58,0
69,0
84,0
123,0
177,0
192,0
256,0
358,0
487,0
88,0
101,0
126,0
145,0
168,0
260,0
300,0
360,0
640,0
730,0
94,0
117,0
140,0
186,0
244,0
319,0
451,0

Dimensions and specifications may be changed without prior notice. (RN05)

430

Part no.
12656
12657
12658
12659
12660
12661
12662
12663
12664
12665
12666
12667
12668
12669
12670
12671

No.cores x
cross-sec.
mm
25 G 1,5
34 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
3G4
4G4
5G4
7G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35

AWG-No. Outer Cop.


app. mm weight
kg / km
16
19,8
360,0
16
22,4
490,0
14
8,9
72,0
14
10,1
96,0
14
11,3
120,0
14
13,6
168,0
14
16,8
288,0
12
10,9
115,0
12
12,4
154,0
12
13,8
192,0
12
16,6
269,0
10
14,6
231,0
8
18,2
384,0
6
22,6
615,0
4
26,5
960,0
2
30,8
1344,0

Weight
app.
kg / km
625,0
840,0
150,0
185,0
242,0
293,0
498,0
231,0
298,0
370,0
460,0
430,0
720,0
1060,0
1590,0
2105,0

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

MULTIFLEX 512-PUR UL/CSA special cable for drag

chains, 80C, 600 V, two approval control cable, halogen-free

Technical data

Special drag chain cables for high


mechanical stress, acc. to
UL Style 20939
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage UL/CSA 600 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 5x cable
fixed installation 3x cable
Alternating bending test
tested with approx. 10 million
bending cycles
Radiation resistance
up to 50x106 cJ/kg (up to 50 Mrad)

Cable structure

Bare copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl.6,
col. 4, BS 6360 cl.6 and IEC 60228 cl.6
Core insulation of special PP
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
selected lay-length
Special core wrapping over each layer (up
to 4 mm without core wrapping over the
outer layer)
Outer sheath of special full-polyurethane
TMPU, to DIN VDE 0207-363-10-2/
DIN EN 50363-10-2
Sheath colour grey (RAL 7001)
with meter marking

Properties

Very good oil resistant


Guaranteed permanent application in
multi-shift operation under extreme high
bending stress
Adhesion-low
High resistance to mechanical strain
High property of alternating bending
strength
Long life durabilities through low
friction-resistance by using the TP
insulation
High tensile strength-, abrasion- and
impact resistant at pw temperature
Resistant to weather, ozone and
UV-radiation, solvents, acids and alkalis,
and hydrolysis
PUR outer sheath self-extinguishing and
flame retardant acc. to
DIN VDE 0482-332-1-2, DIN EN
60332-1-2/
IEC 60332-1 (equivalent DIN VDE 0472
part 804 test method B) UL VW-1, CSA FT1

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Cleanroom qualification tested with analog
type. Please note "cleanroom qualified"
when ordering.
screened analogue type:
MULTIFLEX 512 -C-PUR UL/CSA,
confer page 437

Application

These special UL/CSA cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics, for movable
automated machinery parts and multi-shift operation. Those cables are developed according to the newest state of technology improvement. These
high flexible control cables with sliding abilities guaranteed an optimum service life durabilities and also very economic by using the PP-core insulation
and the PUR-outer sheath. The PUR material is adhesion-low and cut-resistant. For applications which go beyond standard solutions (for example for
composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for our especially developed enquiry sheet
for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag chain
cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
21559
21560
21561
21562
21563
21564
21565
21566
21567
21568
21569

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
20 G 0,5
25 G 0,5
30 G 0,5
36 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
5,5
9,6
20
5,8
14,4
20
6,4
19,0
20
7,0
24,0
20
8,1
33,6
20
9,9
58,0
20
11,5
86,0
20
12,0
96,0
20
13,7
120,0
20
14,3
144,0
20
15,3
172,0

Weight
app.
kg / km
38,0
46,0
59,0
68,0
88,0
131,0
197,0
260,0
282,0
315,0
374,0

Part no.
21570
21571
21572
21573
21574
21575
21576
21577
21578
21579
21580

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
30 G 0,75
36 G 0,75

AWG-No. Outer Cop.


app. mm weight
kg / km
19
6,2
14,4
19
6,5
21,6
19
7,0
29,0
19
7,8
36,0
19
9,0
50,0
19
11,0
86,0
19
13,0
130,0
19
13,5
144,0
19
15,4
180,0
19
16,2
216,0
19
17,6
259,0

Weight
app.
kg / km
47,0
58,0
69,0
85,0
118,0
183,0
270,0
290,0
374,0
420,0
498,0
Continuation

431

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

MULTIFLEX 512-PUR UL/CSA special cable for drag

chains, 80C, 600 V, two approval control cable, halogen-free


Part no.
21581
21582
21583
21584
21585
21586
21587
21588
21589
21590
21591
21592
21593
21594
21595
21596
21597
21598
21599
21600
21601
21602
21603
21604
21605
21606
21607
21608

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
20 G 1
25 G 1
30 G 1
36 G 1
41 G 1
50 G 1
65 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
30 G 1,5
36 G 1,5
42 G 1,5
50 G 1,5
61 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
6,9
19,2
18
7,4
29,0
18
8,0
38,0
18
8,7
48,0
18
10,2
67,0
18
12,6
115,0
18
14,8
173,0
18
15,8
192,0
18
18,1
240,0
18
18,5
288,0
18
20,1
346,0
18
22,0
410,0
18
24,0
498,0
18
27,2
650,0
16
7,6
29,0
16
8,1
43,0
16
8,7
58,0
16
9,7
72,0
16
11,3
101,0
16
13,8
173,0
16
16,3
259,0
16
17,3
288,0
16
19,8
360,0
16
20,3
432,0
16
22,2
518,0
16
24,0
628,0
16
26,2
749,0
16
28,9
912,0

Weight
app.
kg / km
55,0
70,0
86,0
102,0
143,0
225,0
334,0
370,0
460,0
530,0
625,0
779,0
953,0
1205,0
70,0
90,0
106,0
145,0
205,0
320,0
465,0
510,0
650,0
750,0
880,0
1209,0
1449,0
1712,0

Dimensions and specifications may be changed without prior notice. (RN05)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

432

Part no.
21609
21610
21611
21612
21613
21614
21615
21616
21617
21618
21619
21620
21621
21622
21623
21624
21625
21626
21627
21628
21629

No.cores x
cross-sec.
mm
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
20 G 2,5
25 G 2,5
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16
7 G 16

AWG-No. Outer Cop.


app. mm weight
kg / km
14
9,2
48,0
14
9,7
72,0
14
10,5
96,0
14
11,6
120,0
14
13,8
168,0
14
16,9
288,0
14
20,0
432,0
14
21,2
480,0
14
24,4
600,0
12
13,2
154,0
12
14,6
192,0
12
17,6
79,0
10
14,4
230,0
10
15,9
288,0
10
19,2
403,0
8
18,4
384,0
8
20,7
480,0
8
24,7
672,0
6
21,3
614,0
6
23,8
768,0
6
28,6
1075,0

Weight
app.
kg / km
115,0
162,0
196,0
230,0
312,0
532,0
762,0
858,0
998,0
283,0
349,0
498,0
432,0
529,0
782,0
685,0
817,0
1023,0
1042,0
1292,0
1709,0

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

MULTISPEED 500-PUR UL/CSA safety against high

bending in drag chain systems, low torsion, halogen-free, meter marking

Technical data

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51,
DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
and UL-Std.758 AWM Style 20939
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
DIN VDE U0/U 300/500 V
UL 600 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, fine wire conductors,


unilay with short pitch length
Core insulation of special PP
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
contruction
7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Outer sheath of special-PUR
extruded as filler with pressure
Sheath colour black (RAL 9005)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PUR-sheath flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1
(equivalent DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
low adhesion
halogen-free
Higher economical solution
High resistant to mechanical strain
Long life durabilitys due to low
friction-resistance
High tensile strenght, abrasion- and impact
resistance at low temperature
Tear resistance
Hight stability
Oil resistance
Better chemical resistance
UV and ozone resistance
Increased economic efficiency
Reduced , therefore less moving masses

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
MULTISPEED 500-C-PUR UL/CSA,
confer page 439

Application

UL/CSA approved HELUKABEL MULTISPEED 500-PUR are installed there, where the extreme requirements for the cables are necessary. The selected
materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high an slow speed of
movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced movements.
These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent stresses e.
g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for multi-shift
operation. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary.
For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing
speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the
instructions. Further technical details see selection table for drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24370
24371
24372
24373
24374
24375
24376
24377

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
4,8
9,6
20
5,1
14,4
20
5,5
19,0
20
6,0
24,0
20
9,1
33,6
20
10,0
58,0
20
12,2
86,0
20
14,3
120,0

Weight
app.
kg / km
41,0
48,0
62,0
70,0
88,0
131,0
204,0
266,0

Part no.
24378
24379
24380
24381
24382
24383
24384
24385
24386

No.cores x
cross-sec.
mm
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
36 G 0,75
42 G 0,75

AWG-No. Outer Cop.


app. mm weight
kg / km
19
5,2
21,6
19
6,1
29,0
19
6,6
36,0
19
10,5
50,0
19
11,4
86,0
19
14,2
130,0
19
16,3
180,0
19
20,1
260,0
19
22,2
302,0

Weight
app.
kg / km
51,0
68,0
73,0
92,0
170,0
257,0
280,0
411,0
608,0
Continuation

433

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

MULTISPEED 500-PUR UL/CSA safety against high


bending in drag chain systems, low torsion, halogen-free, meter marking

Part no.
24387
24388
24389
24390
24391
24392
24393
24331
24394
24395
24396
24397
24398
24399
24400
24332

No.cores x
cross-sec.
mm
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
36 G 1
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
36 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
5,9
29,0
18
6,4
38,0
18
7,0
48,0
18
11,2
67,0
18
12,3
115,0
18
15,1
173,0
18
17,6
240,0
18
21,6
346,0
16
6,7
43,0
16
7,3
58,0
16
8,0
72,0
16
13,2
101,0
16
15,0
173,0
16
17,7
259,0
16
20,5
360,0
16
25,6
518,0

Weight
app.
kg / km
59,0
71,0
84,0
111,0
200,0
286,0
370,0
485,0
81,0
102,0
121,0
164,0
293,0
450,0
631,0
779,0

Dimensions and specifications may be changed without prior notice. (RN05)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

434

Part no.
24401
24402
24403
24404
24405
24406

No.cores x
cross-sec.
mm
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
14
8,9
86,0
14
9,8
120,0
14
16,1
168,0
14
17,8
288,0
14
21,8
432,0
14
24,4
600,0

Weight
app.
kg / km
173,0
220,0
290,0
504,0
719,0
940,0

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

PUR-JZ-HF-FCP high flexible, cable for drag chains, oil resistant,

EMC-preferred type, meter marking

Technical data

Special PUR drag chain cable, extreme


flexibility acc. to UL/CSA AWM I/II A/B
Style 21223
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage
VDE U0/U 300/500 V
UL/CSA 1000 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors, to


DIN VDE 0295 cl.5, BS 6360 cl.5
and IEC 60228 cl.5
Core insulation of special PVC
acc. to UL-Std.1581
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
selected lay-length
Separating foil over each layer
construction with Cu-screening, tinned,
approx. 85%
Minimum coverage 85%
Outer sheath of special full-polyurethane
to DIN VDE 0207-363-10-2/
DIN EN 50363-10-12 acc. to UL-Std.1581
Sheath colour grey (RAL 7001)
with meter marking

Properties

self-extinguishing and flame retardant


acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2 / IEC 60332-1
(equivalent DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
Suitable for outdoor lying
resistant to UV-radiation,oxygen,
Ozone,Hydrolyzeandmicrobes
low adhesion
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
oil resistant to DIN VDE 0473-811-404 /
DIN EN 60811-404

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
analouge type:
JZ-602 RC-PUR

Application

UL/CSA approved, highly flexible, screened PUR drag-chain cable for laying in dry, damp, wet rooms and outside, with free movement and without
tensile load or forced movements, suitable for frequent lifting and bending stresses in the sector of machine manufacture and tool making. Thanks to
the high level of shielding density, a fault-free transmission of signals or impulses is ensured. The ideal control line, offering protection against
interference, for the above applications. Of interest for those machinery manufacturers, who are export orientated. For applications which go beyond
standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for
our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical
details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12944
12945
12946
12947
12948
12949
12950
12951
12952
12953
12954
12955
12956
12957
12958
12959
12960
12961

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
2x1
3G1

AWG-No. Outer Cop.


app. mm weight
kg / km
20
6,0
35,0
20
6,3
42,0
20
6,8
47,0
20
7,4
56,0
20
8,5
69,0
20
10,1
108,0
20
11,7
145,0
20
14,0
240,0
19
6,4
40,0
19
6,8
52,0
19
7,3
60,0
19
7,9
71,0
19
9,2
91,0
19
11,0
142,0
19
13,0
212,0
19
15,8
281,0
18
6,8
50,0
18
7,2
60,0

Weight
app.
kg / km
46,0
56,0
64,0
77,0
104,0
158,0
229,0
320,0
59,0
68,0
82,0
101,0
150,0
212,0
305,0
430,0
71,0
90,0

Part no.
12962
12963
12964
12965
12966
12967
12968
12969
12970
12971
12972
12973
12974
12975
12976
12977
12978
12979

No.cores x
cross-sec.
mm
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
3 G 2,5
4 G 2,5
7 G 2,5
4G4

AWG-No. Outer Cop.


app. mm weight
kg / km
18
7,8
71,0
18
8,4
88,0
18
9,8
111,0
18
12,0
184,0
18
14,2
260,0
18
16,8
349,0
16
7,3
63,0
16
7,7
80,0
16
8,4
97,0
16
9,1
119,0
16
10,7
147,0
16
13,0
267,0
16
15,5
374,0
16
18,7
526,0
14
9,1
144,0
14
9,9
148,0
14
13,0
255,0
12
11,2
230,0

Weight
app.
kg / km
114,0
136,0
169,0
270,0
385,0
530,0
88,0
104,0
136,0
170,0
221,0
348,0
489,0
710,0
177,0
204,0
340,0
310,0

Dimensions and specifications may be changed without prior notice. (RN05)

435

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

JZ-602 RC-C-PUR special cable for drag chains, 80C, 600 V, two

approval control cable, EMC-preferred type, meter marking

Technical data

Control cable of special-PUR to


UL CSA AWM I/II A/B Style 20939
(sheath insulation) and CSA
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage UL/CSA 600 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min 20 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, extra fine wire conductors,


to DIN VDE 0295 cl.6, BS 6360 cl.6 and
IEC 60228 cl.6
Core insulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3/ DIN EN 50363-3
and class 43 acc. to UL-Std.1581
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor in the outer layer
Cores stranded with optimal lay-length
Wrapped of fleece over each layer
PVC-inner sheath
Screening:
up to 17 mm - layer of tinned copper
wires
>17 mm - tinned copper wire braid
coverage ca. 85%
Outer sheath of special Full-polyurethane
Sheath colour grey (RAL 7001)
with meter marking

Properties

Resistant to mineral oils, synthetic oils and


coolant, UV-radiation, oxygene, ozon
and hydrolysis. Conditionally resistant to
microbes.
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
JZ-602 RC PUR, confer page 430

Application

These cable are used for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements in dry, moist,
wet rooms and outdoor. These special cables for drag chains are used for permanent flexible applications in machineries, machine tools, robot technics,
for movable automated machinery parts. The dense screening assures disturbance-free transmission of all signals and impulses. An ideal disturbance-free
control cable for the above applications. For applications which go beyond standard solutions we recommend for our especially developed enquiry
sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for drag
chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
RC = Robotics Cable
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
12680
12681
12682
12683
12684
12685
12686
12687
12688
12689
12690
12691
12692
12693
12694
12695
12696
12697
12698
12699
12700
12701
12702
12703
12704
12705

No.cores x
cross-sec.
mm
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
15 G 0,5
18 G 0,5
25 G 0,5
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
9 G 0,75
12 G 0,75
15 G 0,75
18 G 0,75
25 G 0,75
34 G 0,75
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
9 G 1,5
12 G 1,5
18 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
8,5
45,0
20
9,0
52,0
20
9,7
68,0
20
11,0
93,0
20
12,4
134,0
20
13,5
163,0
20
14,8
174,0
20
16,0
191,0
20
19,0
223,0
18
8,9
56,0
18
9,7
81,0
18
10,4
90,0
18
12,0
106,0
18
14,1
161,0
18
15,2
175,0
18
16,7
204,0
18
17,6
241,0
18
20,7
342,0
18
24,3
434,0
16
10,2
89,0
16
11,0
97,0
16
11,8
111,0
16
14,0
147,0
16
16,4
193,0
16
17,1
256,0
16
20,2
360,0

Weight
app.
kg / km
124,0
135,0
153,0
191,0
243,0
322,0
350,0
374,0
436,0
130,0
155,0
181,0
208,0
321,0
341,0
396,0
473,0
650,0
781,0
165,0
192,0
224,0
274,0
340,0
461,0
674,0

Dimensions and specifications may be changed without prior notice. (RN05)

436

Part no.
12706
12707
12708
12709
12710
12711
12712
12713
12714
12715
12716
12717
12718
12719
12720
12721
12722

No.cores x
cross-sec.
mm
25 G 1,5
34 G 1,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
3G4
4G4
5G4
7G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35

AWG-No. Outer Cop.


app. mm weight
kg / km
16
25,2
544,0
16
28,1
674,0
14
11,8
141,0
14
13,2
170,0
14
14,2
195,0
14
17,4
251,0
14
21,0
368,0
14
25,4
639,0
12
14,0
180,0
12
15,9
232,0
12
17,7
330,0
12
20,9
395,0
10
18,3
316,0
8
23,2
490,0
6
27,6
850,0
4
33,1
1450,0
2
37,8
1890,0

Weight
app.
kg / km
950,0
1203,0
220,0
270,0
350,0
428,0
730,0
1140,0
296,0
456,0
450,0
737,0
572,0
1012,0
1400,0
2100,0
2550,0

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

MULTIFLEX 512-C-PUR UL/CSA special cable for

drag chains, 80C, 600 V, two approval control cable, EMC-preferred type,
halogen-free, meter marking

Technical data

Special drag chain cables for extreme


mechanical stress to UL-Style 20939
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage UL/CSA 600 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Alternating bending test
tested with approx. 10 million
bending cycles
Radiation resistance
up to 50x106 cJ/kg (up to 50 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper, extra fine wire conductors,


bunch stranded to DIN VDE 0295 cl.6,
col. 4, BS 6360 cl.6 and IEC 60228 cl.6
Core insulation of special PP
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
selected lay-length
Special core wrapping over each layers and
an additional fleece over outer layer
TPE-inner sheath, halogen-free
Wrapping with special tapes
Tinned copper braided screening, approx.
85% coverage
Special core wrapping of fleece (up to
4 mm without core wrapping over the outer
layer)
Outer sheath of special full-polyurethane
TMPU, to DIN VDE 0207-363-10-2 /
DIN EN 50363-10-2
Sheath colour grey (RAL 7001)
with meter marking

Properties

Very good oil resistant


Guaranteed permanent application in
multi-shift operation under extreme high
bending stress
Adhesion-low
High resistant to mechanical strain
High property of alternating bending
strength
Long lifedurabilities through low
fiction-resistance by using the TPE
insulation
High tensile strength-, abrasion and
impact resistant at low temperature
Resistant to Weather, Ozone, UV-radiation,
Solvents, Acids and Alkalis, Hydraulic
liquidity and Hydrolysis
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PUR-sheath flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2 / IEC 60332-1
(equivalent DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Please note the cleanroom qualification
when ordering.
unscreened analogue type:
MULTIFLEX 512 PUR UL/CSA,
confer page 431

Application

The special screened UL/CSA cables for drag chains are mainly applied for impulse transmission to prevent external interference effects and used for
permanent flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts and multi-shift operation.
Those cables are developed according to the newest state of technology improvement. These high flexible control cables with sliding abilities guaranteed
an optimum service life durabilities and also very economic by using the PP-core insulation and the PUR-outer sheath which is adhesive-free and
cut-resistant.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
21630
21631
21632
21633
21634
21635

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
8,3
30,0
20
8,5
38,0
20
9,0
50,0
20
9,7
65,0
20
11,1
70,0
20
12,7
100,0

Weight
app.
kg / km
90,0
105,0
124,0
132,0
175,0
250,0

Part no.
21636
21637
21638
21639
21640

No.cores x
cross-sec.
mm
18 G 0,5
20 G 0,5
25 G 0,5
30 G 0,5
36 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
14,7
157,0
20
15,4
167,0
20
17,1
240,0
20
17,9
273,0
20
19,2
306,0

Weight
app.
kg / km
325,0
350,0
450,0
510,0
580,0
Continuation

437

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

MULTIFLEX 512-C-PUR UL/CSA special cable for

drag chains, 80C, 600 V, two approval control cable, EMC-preferred type,
halogen-free, meter marking
Part no.
21641
21642
21643
21644
21645
21646
21647
21648
21649
21650
21651
21652
21653
21654
21655
21656
21657
21658
21659
21660
21661
21662
21663
21664
21665
21666
21667
21668
21669
21670
21671
21672
21673

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
20 G 0,75
25 G 0,75
30 G 0,75
36 G 0,75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
20 G 1
25 G 1
30 G 1
36 G 1
41 G 1
50 G 1
65 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
19
8,8
39,0
19
9,3
49,0
19
9,7
60,0
19
10,5
70,0
19
11,9
95,0
19
14,2
140,0
19
16,3
220,0
19
16,9
249,0
19
19,2
313,0
19
19,7
470,0
19
21,2
500,0
18
9,7
50,0
18
10,0
60,0
18
10,8
73,0
18
11,7
81,0
18
13,4
114,0
18
16,0
186,0
18
18,5
254,0
18
19,4
322,0
18
21,7
377,0
18
22,5
429,0
18
24,3
516,0
18
26,1
610,0
18
28,4
690,0
18
32,2
852,0
16
10,2
64,0
16
11,0
84,0
16
11,6
99,0
16
12,6
129,0
16
14,5
148,0
16
17,4
279,0
16
19,9
393,0
16
23,7
584,0

Weight
app.
kg / km
110,0
120,0
148,0
160,0
205,0
308,0
420,0
450,0
579,0
630,0
745,0
120,0
135,0
173,0
187,0
240,0
360,0
498,0
568,0
670,0
774,0
895,0
1032,0
1160,0
1660,0
145,0
168,0
217,0
235,0
325,0
481,0
675,0
927,0

Dimensions and specifications may be changed without prior notice. (RN05)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

438

Part no.
21674
21675
21676
21677
21678
21679
21680
21681
21682
21683
21684
21685
21686
21687
21688
21689
21690
21691
21692
21693
21694
21695
21696
21697
21698
21699

No.cores x
cross-sec.
mm
30 G 1,5
36 G 1,5
42 G 1,5
50 G 1,5
61 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
20 G 2,5
25 G 2,5
4G4
5G4
7G4
4G6
5G6
7G6
4 G 10
5 G 10
7 G 10
4 G 16
5 G 16
7 G 16

AWG-No. Outer Cop.


app. mm weight
kg / km
16
24,6
607,0
16
26,4
702,0
16
28,4
829,0
16
31,2
1025,0
16
34,2
1190,0
14
11,9
104,0
14
12,6
140,0
14
13,6
164,0
14
14,7
190,0
14
17,4
236,0
14
20,9
390,0
14
24,2
607,0
14
25,6
661,0
14
29,1
796,0
12
16,8
222,0
12
18,4
328,0
12
21,6
360,0
10
18,1
305,0
10
19,6
441,0
10
23,2
505,0
8
22,5
485,0
8
24,7
610,0
8
29,3
820,0
6
25,7
840,0
6
28,2
1050,0
6
33,6
1510,0

Weight
app.
kg / km
1025,0
1210,0
1441,0
1709,0
2025,0
198,0
284,0
378,0
423,0
486,0
756,0
1127,0
1210,0
1530,0
448,0
533,0
678,0
636,0
772,0
1028,0
1052,0
1096,0
1530,0
1386,0
1759,0
2087,0

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

MULTISPEED 500-C-PUR UL/CSA safety against

high bending in drag chain systems, low torsion, halogen-free, EMC-preferred type,
meter marking

Technical data

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51,
DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
and UL-Std.758 AWM Style 20939
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
VDE U0/U 300/500 V
UL 600 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Coupling resistant
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, fine wire conductors,


Unilay with short pitch length
Core insulation of special PP
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as pe
construction
7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Special-TPE-O inner sheath, extruded as
filler with pressure, grey RAL 7001
Tinned copper braided screen, coverage
85% max., with optimal pitch
Outer sheath of special PUR
Sheath colour black (RAL 9005)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PUR-sheath flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2 / IEC 60332-1
(equivalent DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
Low adhesion
High property of alternating bending
strength
Longer service life due to low
frictional resistance
High tensile, abrasion and impact
resistance even at low temperatures
Higher notch toughness
Higher stability
Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced , therefore less moving masses

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
MULTISPEED 500-PUR UL/CSA,
confer page 433

Application

UL/CSA approved HELUKABEL MULTISPEED 500-C-PUR is used in applications where extreme requirements placed on the line. Designed for the
export-orientated machinery manufacturer, specifically for USA and Canada. The selected materials and lay-up technique permit these high flexible
cables for permanent application in drag chains for long distances, high an slow speed of movements. These cables are installed in dry, moist and wet
rooms and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are
installed there, where the problems appear for the application in permanent stresses e. g. in energy drag chains, industry robotics, production lines,
automatic control systems and permanent movable machinery parts for multi-shift operation. These cables are installed everywhere, where high
requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary. These screened cables are particularly suitable for the
interference-free transmission in instrumentation and control engineering applications. Before installation in cable trays please read the instructions.
Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24410
24411
24412
24413
24414
24415
24416
24417
24418

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
9 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
6,6
30,0
20
6,9
36,0
20
7,3
42,0
20
7,8
48,0
20
11,3
64,0
20
11,4
80,0
20
12,6
105,0
20
15,0
137,0
20
17,5
210,0

Weight
app.
kg / km
90,0
104,0
118,0
148,0
184,0
219,0
276,0
378,0
547,0

Part no.
24419
24420
24421
24422
24423
24424
24425
24426

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75

AWG-No. Outer Cop.


app. mm weight
kg / km
19
6,8
40,0
19
7,4
48,0
19
8,0
55,0
19
8,5
66,0
19
12,9
85,0
19
14,4
135,0
19
17,5
190,0
19
19,9
275,0

Weight
app.
kg / km
100,0
117,0
143,0
167,0
229,0
319,0
492,0
659,0
Continuation

439

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

MULTISPEED 500-C-PUR UL/CSA safety against

high bending in drag chain systems, low torsion, halogen-free, EMC-preferred type,
meter marking
Part no.
24427
24428
24429
24430
24431
24432
24433
24434
24333
24435

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
36 G 1
3 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
7,1
50,0
18
7,7
59,0
18
8,3
70,0
18
9,1
84,0
18
14,0
106,0
18
15,0
174,0
18
18,7
240,0
18
21,4
332,0
18
26,1
436,0
16
8,6
75,0

Weight
app.
kg / km
120,0
140,0
167,0
201,0
256,0
417,0
557,0
766,0
840,0
170,0

Dimensions and specifications may be changed without prior notice. (RN05)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

440

Part no.
24436
24437
24438
24439
24440
24441
24334
24442
24443
24444

No.cores x
cross-sec.
mm
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
36 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
16
9,4
90,0
16
10,4
108,0
16
16,0
157,0
16
17,6
240,0
16
21,3
355,0
16
24,8
448,0
16
30,3
592,0
14
11,3
134,0
14
12,3
175,0
14
19,9
229,0

Weight
app.
kg / km
204,0
236,0
309,0
509,0
718,0
944,0
1070,0
280,0
346,0
410,0

Cables according to international Approvals / TPE-Cables for Drag Chains UL/CSA

MULTISPEED 500-TPE UL/CSA high flexible,

safety against high bending in drag chain systems, low torsion, halogen-free,
meter marking

Technical data

Special drag chain cables for high


mechanical stress in acc. to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51 and UL-Std.758
AWM Style 20841 and 21184
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
VDE U0/U 300/500 V
UL 600 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 5x cable
fixed installation 3x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Tinned copper, fine wire conductors


Unilay with short pitch length
Core insulation of special PP
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Outer sheath of special-TPE-O,
extruded as filler with pressure
Sheath colour ocean blue (RAL 5020)
with meter marking
TPE: The selected tinned copper wire
conductor permits the installation in
aggressive environments as well as
hydrogen sulfide, ammonia and sulfur
dioxide

Properties

Microbe-resistance - TPE
High property of alternating bending
strength
Long life durabilitys due to low
friction-resistance
High tensile strength, abrasion and impact
resistance at low temperature
Extremely high bending loads
Low adhesion
Halogen-free
Higher notch toughness
Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced , therefore less moving masses
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Cleanroom qualification tested with analog
type. Please note "cleanroom qualified"
when ordering.
screened analogue type:
MULTISPEED 500-C-TPE UL/CSA,
confer page 443

Application

The selected materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high an slow
speed of movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced
movements. These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent
stresses e. g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for
multi-shift operation. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are
necessary. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high
processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please
read the instructions. Further technical details see selection table for drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24450
24451
24452
24453
24454
24455
24456
24457

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
4,7
9,6
20
5,0
14,4
20
5,4
19,0
20
5,8
24,0
20
8,9
33,6
20
9,8
58,0
20
11,9
86,0
20
13,9
120,0

Weight
app.
kg / km
42,0
49,0
63,0
70,0
90,0
134,0
209,0
270,0

Part no.
24458
24459
24460
24461
24462
24463
24464
24465
24466
24467

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
36 G 0,75
42 G 0,75

AWG-No. Outer Cop.


app. mm weight
kg / km
19
5,0
14,4
19
5,2
21,6
19
6,1
29,0
19
6,6
36,0
19
10,5
50,0
19
11,4
86,0
19
14,2
130,0
19
16,3
180,0
19
19,5
260,0
19
21,3
302,0

Weight
app.
kg / km
47,0
55,0
70,0
74,0
95,0
174,0
261,0
290,0
419,0
614,0
Continuation

441

Cables according to international Approvals / TPE-Cables for Drag Chains UL/CSA

MULTISPEED 500-TPE UL/CSA high flexible,

safety against high bending in drag chain systems, low torsion, halogen-free,
meter marking

Part no.
24468
24469
24470
24471
24472
24473
24474
24475
24476
24477
24478

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5
5 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
5,2
19,2
18
5,9
29,0
18
6,4
38,0
18
7,0
48,0
18
11,2
67,0
18
12,3
115,0
18
15,1
173,0
18
17,6
240,0
16
6,7
43,0
16
7,3
58,0
16
8,0
72,0

Weight
app.
kg / km
50,0
60,0
74,0
86,0
114,0
210,0
291,0
380,0
84,0
108,0
126,0

Dimensions and specifications may be changed without prior notice. (RN05)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

442

Part no.
24479
24480
24481
24482
24483
24484
24485
24486
24487
24488

No.cores x
cross-sec.
mm
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
16
13,2
101,0
16
14,4
173,0
16
17,7
259,0
16
19,8
360,0
14
8,9
96,0
14
9,8
120,0
14
16,1
168,0
14
17,8
288,0
14
21,8
432,0
14
24,4
600,0

Weight
app.
kg / km
169,0
299,0
460,0
640,0
179,0
230,0
294,0
510,0
722,0
950,0

Cables according to international Approvals / TPE-Cables for Drag Chains UL/CSA

MULTISPEED 500-C-TPE UL/CSAsafetyagainst

high bending in drag chain systems, low torsion, halogen-free, EMC-preferred


type, meter marking

Technical data

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51 and
UL-Std.758 AWM Style 21184
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
U0/U 300/500 V
UL 600 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 5x cable
fixed installation 3x cable
Coupling resistance
max. 250 Ohm x km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Tinned copper, fine wire conductors,


Unilay with short pitch length
Core insulation of special PP
Core identification to DIN VDE 0293
black cores with continuous white
numbering
GN-YE conductor, 3 cores and above
Stranding:
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Special-TPE-O inner sheath, extruded as
filler with pressure, natural colour
Screen of Cu braid tinned,
coverage 85% max., with optimal pitch
Outer sheath of speciall-TPE-O
extruded as filler with pressure
Sheath colour ocean blue (RAL 5020)
with meter marking
TPE: The selected tinned copper wire
conductor and tinned copper wire braid
permit the installation in aggressive
environments as well as hydrogen sulfide,
ammonia and sulfur dioxide.

Properties

Microbe-resistance - TPE
High property of alternating bending
strength
Longer service life due to low friction
resistance
High tensile, abrasion and impact
resistance even at low temperatures
Extremely high bending loads
Low adhesion
Higher notch toughness
Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced , therefore less moving masses
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
Please note the cleanroom qualification
when ordering.
unscreened analogue type:
MULTISPEED 500-TPE UL/CSA,
confer page 441

Application

The selected materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high and
slow speed of movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced
movements. These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent
stresses e. g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for
multi-shift operation. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are
necessary. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high
processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please
read the instructions. Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
23914
23915
23916
23917
23918
23919
23920
23921
23922

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
10 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
6,4
30,0
20
6,7
36,0
20
7,3
42,0
20
7,7
48,0
20
11,3
64,0
20
10,1
80,0
20
12,4
105,0
20
14,7
137,0
20
17,1
320,0

Weight
app.
kg / km
85,0
99,0
107,0
140,0
176,0
204,0
261,0
360,0
530,0

Part no.
23923
23924
23925
23926
23927
23928
23929
23930

No.cores x
cross-sec.
mm
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75

AWG-No. Outer Cop.


app. mm weight
kg / km
19
7,0
40,0
19
7,4
48,0
19
8,0
55,0
19
8,5
66,0
19
12,9
85,0
19
14,4
135,0
19
17,2
190,0
19
19,9
275,0

Weight
app.
kg / km
97,0
110,0
139,0
160,0
219,0
307,0
490,0
640,0
Continuation

443

Cables according to international Approvals / TPE-Cables for Drag Chains UL/CSA

MULTISPEED 500-C-TPE UL/CSAsafetyagainst

high bending in drag chain systems, low torsion, halogen-free, EMC-preferred


type, meter marking
Part no.
23931
23932
23933
23934
23935
23936
23937
23938
23939
23940

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
3 G 1,5
4 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
18
7,4
50,0
18
7,7
59,0
18
8,3
70,0
18
9,1
84,0
18
14,0
106,0
18
15,0
174,0
18
18,5
240,0
18
21,4
332,0
16
8,6
75,0
16
9,4
90,0

Weight
app.
kg / km
115,0
131,0
160,0
195,0
247,0
411,0
547,0
754,0
160,0
194,0

Dimensions and specifications may be changed without prior notice. (RN05)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

444

Part no.
23941
23942
23943
23944
23945
23946
23947
23948
23949

No.cores x
cross-sec.
mm
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
25 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5

AWG-No. Outer Cop.


app. mm weight
kg / km
16
10,4
108,0
16
16,0
157,0
16
17,6
240,0
16
21,3
355,0
16
24,8
448,0
14
11,3
134,0
14
12,3
175,0
14
14,8
229,0
14
21,5
390,0

Weight
app.
kg / km
220,0
294,0
490,0
704,0
930,0
260,0
330,0
406,0
990,0

Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA

SUPERTRONIC-310-PVC special cable for drag chains, meter


marking

Technical data

Special PVC drag chain cable


acc. to UL-Style 2464
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage 300 V
Test voltage 1500 V
Breakdown voltage min. 3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 5x cable
fixed installation 3x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper conductor, fine wire


Unilay with short lay-lengths
Core insulation of PVC
class 43 acc. to UL-Std.1581
Core identification to DIN 47100
coloured
Cores stranded in layers with
optimal lay-length
Wrapping of fleece between the
layers of stranding
Outer sheath of special PVC, oil resistant
compound type TM5 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Sheath colour grey (RAL 7001)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Low-adhesion

Note

Please observe applicable installation


regulations for use in energy supply chains.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

A highly-flexible PVC control cable suitable for frequent and fast lifting and bending stresses in machines and tool building, robot systems and on
constantly moving machine components. Long service lives guarantee reliable function and good cost efficiency. For applications which go beyond
standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for
our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical
details see selection table for drag chain cables, see lead text. Designed for machines intended for export, specifically USA and Canada.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
49885
2 x 0,14
49886
3 x 0,14
49887
4 x 0,14
49888
5 x 0,14
49889
7 x 0,14
49890
10 x 0,14
49891
12 x 0,14
49892
14 x 0,14
49893
18 x 0,14
49894
24 x 0,14
49895
25 x 0,14
49896
2 x 0,25
49897
3 x 0,25
49898
4 x 0,25
49899
5 x 0,25
49900
7 x 0,25
49901
10 x 0,25
49902
12 x 0,25

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24

Outer
app. mm
3,7
3,9
4,1
4,5
5,1
5,8
6,0
6,2
6,9
7,8
8,3
4,0
4,2
4,5
4,9
5,6
6,4
6,6

Cop.
weight
kg / km
2,8
4,1
5,6
7,0
9,8
14,0
16,8
19,6
25,2
33,6
35,0
5,0
7,5
10,0
12,5
17,5
25,0
30,1

Weight
app.
kg / km
24,0
26,0
31,0
36,0
50,0
65,0
72,0
78,0
91,0
120,0
125,0
29,0
34,0
40,0
51,0
65,0
85,0
97,0

Part no. No.cores x


cross-sec.
mm
49903
14 x 0,25
49904
18 x 0,25
49905
24 x 0,25
49906
25 x 0,25
49907
2 x 0,34
49908
3 x 0,34
49909
4 x 0,34
49910
5 x 0,34
49911
7 x 0,34
49912
10 x 0,34
49913
12 x 0,34
49914
14 x 0,34
49915
18 x 0,34
49916
24 x 0,34
49917
25 x 0,34

AWG-No.
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22

Outer
app. mm
6,9
7,6
8,8
9,4
4,2
4,4
4,8
5,1
5,9
6,8
7,0
7,4
8,1
9,6
10,0

Cop.
weight
kg / km
35,0
45,0
60,0
62,5
6,8
10,2
13,6
17,0
23,8
34,0
40,8
47,6
61,2
81,5
85,0

Weight
app.
kg / km
109,0
132,0
171,0
178,0
34,0
43,0
58,0
65,0
85,0
117,0
134,0
152,0
184,0
242,0
252,0

Dimensions and specifications may be changed without prior notice. (RN05)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

445

Cables according to international Approvals / PVC-Cables for Drag Chains UL/CSA

SUPERTRONIC-310-C-PVC special cable for drag chains,

EMC-preferred type, meter marking

Technical data

Special PVC drag chain cable


approved to UL-Style 2464
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage 300 V
Test voltage
core/core 1500 V
core/screen 1000 V
Breakdown voltage min. 3000 V
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Insulation resistance
min. 20 MOhm x km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper conductor, fine wire


Unilay with short lay-lengths
Core insulation of PVC
class 43 acc. to UL-Std.1581
Core identification to DIN 47100
coloured
Cores stranded in layers with
optimal lay-length
Wrapping of fleece between the
layers of stranding
Wrapping over the outer layer
Braided screen of tinned Cu wires,
coverage approx. 85%
Core wrapping with fleece
Outer sheath of oil resistant special PVC,
compound type TM5 to
DIN VDE 0281 Part 1 or
class 43 acc. to UL-Std.1581
Sheath colour grey (RAL 7001)
with meter marking

Properties

Low-adhesion
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Please observe applicable installation


regulations for use in energy supply chains.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

A highly-flexible PVC control cable suitable for frequent and fast lifting and bending stresses in machines and tool building, robot systems and on
constantly moving machine components. Long service lives guarantee reliable function and good cost efficiency. The copper screen effectively protects
against internal and external interference. Designed for machines intended for export, specifically USA and Canada. For applications which go beyond
standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for
our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical
details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
49920
2 x 0,14
49921
3 x 0,14
49922
4 x 0,14
49923
5 x 0,14
49924
7 x 0,14
49925
10 x 0,14
49926
12 x 0,14
49927
14 x 0,14
49928
18 x 0,14
49929
24 x 0,14
49930
25 x 0,14
49931
2 x 0,25
49932
3 x 0,25
49933
4 x 0,25
49934
5 x 0,25
49935
7 x 0,25
49936
10 x 0,25
49937
12 x 0,25

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24

Outer
app. mm
4,3
4,5
4,7
5,0
5,7
6,4
6,7
6,9
7,6
8,6
9,0
4,6
4,8
5,1
5,5
6,2
7,1
7,3

Cop.
weight
kg / km
11,3
14,2
15,5
18,4
27,9
39,1
42,2
45,4
54,2
66,5
68,5
14,8
18,9
21,4
31,2
39,8
53,9
59,2

Weight
app.
kg / km
33,0
36,0
41,0
46,0
70,0
88,0
97,0
105,0
116,0
150,0
157,0
39,0
45,0
52,0
70,0
80,0
114,0
123,0

Dimensions and specifications may be changed without prior notice. (RN05)

Suitable Cable drag chains can be found


in our Cable Accessories catalogue.

446

Part no. No.cores x


cross-sec.
mm
49938
14 x 0,25
49939
18 x 0,25
49940
24 x 0,25
49941
25 x 0,25
49942
2 x 0,34
49943
3 x 0,34
49944
4 x 0,34
49945
5 x 0,34
49946
7 x 0,34
49947
10 x 0,34
49948
12 x 0,34
49949
14 x 0,34
49950
18 x 0,34
49951
24 x 0,34
49952
25 x 0,34

AWG-No.
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22

Outer
app. mm
7,6
8,3
9,7
10,1
4,8
5,0
5,4
5,7
6,6
7,5
7,7
8,1
8,9
10,3
10,9

Cop.
weight
kg / km
64,3
78,6
89,8
101,2
18,2
28,8
35,8
39,2
52,8
67,5
76,5
85,9
99,9
147,0
155,0

Weight
app.
kg / km
138,0
165,0
200,0
204,0
44,0
60,0
76,0
80,0
104,0
150,0
160,0
180,0
211,0
290,0
304,0

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

SUPERTRONIC-330 PUR cable for drag chains,

halogen-free, meter marking

Technical data

Special PUR sheathed cable


Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage 300 V
Test voltage
core/core 1500 V
Insulation resistance
min. 100 MOhm x km
Capacitance
core/core 60 nF/km
Minimum bending radius
flexing 5x cable
fixed 3x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, extra fine-wire to


DIN VDE 0295 cl.6, col. 4, BS 6360 cl.6
Core insulation of PP
Cores stranded in layers with optimally
lay-lengths
Core identification to DIN 47100
coloured
Wrapping over the outer layer
Outer sheath of special full-polyurethane
compound type TMPU to
DIN VDE 0282 Part 10, Annex A
and acc. to UL-Std.1581 Tab.50227
Sheath colour grey (RAL 7001)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PUR outer sheath, flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Low adhesion
High flexibility at low temperatures
High abrasion resistance
Tear and cut-resistant
Notch resistant
Resistant to
UV-radiation, Oxygen, Ozone, Hydrolysis,
Oil
Partially resistant to
Microbial attack, Hydraulic fluids, Coolant
emulsion, Alkalis

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

For installation in dry, moist and wet rooms and outdoors with free movement without tensile stress or forced movements, impressively proven in
drag chain application. A highly flexible PUR control cable, suitable for frequent and quick lifting and bending stresses in machine engineering and
construction, in robot technology and on permanently moving machine components. Long service life guarantees reliable function and high
cost-efficiency. For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely
high processing speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays
please read the instructions. Further technical details see selection table for drag chain cables, see lead text. Attractive for export-oriented mechanical
engineering.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
49764
2 x 0,14
49765
3 x 0,14
49766
4 x 0,14
49767
5 x 0,14
49768
7 x 0,14
49769
10 x 0,14
49770
12 x 0,14
49771
14 x 0,14
49772
18 x 0,14
49773
24 x 0,14
49774
25 x 0,14
49775
2 x 0,25
49776
3 x 0,25
49777
4 x 0,25
49778
5 x 0,25
49779
7 x 0,25
49780
10 x 0,25
49781
12 x 0,25

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24

Outer
app. mm
3,9
4,0
4,3
4,7
5,3
6,1
6,2
6,5
7,2
8,2
8,6
4,3
4,5
4,8
5,2
6,0
6,9
7,1

Cop.
weight
kg / km
2,8
4,1
5,6
7,0
9,8
14,0
16,8
19,6
25,2
33,6
35,0
5,0
7,5
10,0
12,5
17,5
25,0
30,1

Weight
app.
kg / km
22,0
24,0
29,0
33,0
47,0
57,0
63,0
72,0
80,0
110,0
115,0
26,0
30,0
39,0
44,0
52,0
70,0
84,0

Part no. No.cores x


cross-sec.
mm
49782
14 x 0,25
49783
18 x 0,25
49784
24 x 0,25
49785
25 x 0,25
49786
2 x 0,34
49787
3 x 0,34
49788
4 x 0,34
49789
5 x 0,34
49790
7 x 0,34
49791
10 x 0,34
49792
12 x 0,34
49793
14 x 0,34
49794
18 x 0,34
49795
24 x 0,34
49796
25 x 0,34

AWG-No.
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22

Outer
app. mm
7,4
8,2
9,6
10,1
4,6
4,8
5,2
5,6
6,5
7,5
7,7
8,1
9,2
10,7
11,2

Cop.
weight
kg / km
35,0
45,0
60,0
62,5
6,8
10,2
13,6
17,0
23,8
34,0
40,8
47,6
61,2
81,5
85,0

Weight
app.
kg / km
97,0
114,0
157,0
160,0
31,0
38,0
51,0
54,0
77,0
104,0
122,0
140,0
162,0
204,0
229,0

Dimensions and specifications may be changed without prior notice. (RN05)

447

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

MULTISPEED-TRONIC-PUR safety against high bending


in drag chain systems, halogen-free, meter marking

Technical data

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51,
DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
and acc. to UL-Std.758 AWM,
Style 20233
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
U0/U 300/300 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, fine wire conductors, Unilay


with short pitch length
Core insulation of special PP
Core identification to DIN 47100
<7 cores: cores stranded in a layer with
optimal lay-length around a filler as per
construction
7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Outer sheath of special PUR extruded
extruded as filler with pressurea
Sheath colour black (RAL 9005)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PUR outer sheath, flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
UL VW-1, CSA FT1
Low-adhesion
Halogen-free
High property of alternating bending
strength
High tensile strength, abrasion- and impact
resistance at low temperature
Use in multi-shift operations under
extremely high continuous bending loads
Abrasion resistance
Tear resistance
High stability
Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced diameter, therefore lower moving
masses

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
screened analogue type:
MULTISPEED-TRONIC-C-PUR,
confer page 450

Application

Application HELUKABEL MULTISPEED-TRONIC-PUR installed there, where the extreme requirements for the cables are necessary. The selected
materials and lay-up technique permit these high flexible cables for permanent application in drag chains for long distances, high and low speed of
movements. These cables are installed in dry, moist and wet rooms and in open air with free movement without tensile stress or forced movements.
These robust and abrasion resistant special control cables are installed there, where the problems appear for the application in permanent stresses
e. g. in energy drag chains, industry robotics, production lines, automatic control systems and permanent movable machinery parts for multi-shift
operation. These cables are installed everywhere, where high requirements for the flexibility, abrasion, oxygen and chemical resistance are necessary.
For applications which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing
speeds etc.) we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the
instructions. Further technical details see selection table for drag chain cables, see lead text.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24567
24568
24569
24570
24571
24572
24573
24574

No.cores x
cross-sec.
mm
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
12 x 0,25
18 x 0,25
25 x 0,25

AWG-No. Outer Cop.


app. mm weight
kg / km
24
3,9
5,0
24
4,1
7,5
24
4,4
10,0
24
4,7
12,5
24
6,9
17,5
24
7,4
30,1
24
8,9
45,0
24
10,2
62,5

Weight
app.
kg / km
27,0
33,0
40,0
48,0
60,0
91,0
125,0
170,0

Dimensions and specifications may be changed without prior notice. (RN05)

448

Part no.
24575
24576
24577
24578
24579
24580
24581
24582

No.cores x
cross-sec.
mm
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
12 x 0,34
18 x 0,34
25 x 0,34

AWG-No. Outer Cop.


app. mm weight
kg / km
22
4,1
6,8
22
4,3
10,2
22
4,6
13,6
22
5,0
17,0
22
7,3
23,8
22
7,9
40,8
22
9,7
61,2
22
10,0
85,0

Weight
app.
kg / km
32,0
40,0
55,0
60,0
80,0
127,0
175,0
238,0

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

SUPERTRONIC-330 C-PUR cable for drag chains,

halogen-free, EMC-preferred type, meter marking

Technical data

Special PUR sheathed cable, screened


Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage 300 V
Test voltage
core/core 1500 V
core/screen 1000 V
Insulation resistance
min. 100 MOhm x km
Capacitance
core/core 60 nF/km
Minimum bending radius
flexing 7,5x cable
fixed 4x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Coupling resistance
max. 250 Ohm/km

Cable structure

Bare copper conductor, extra fine wire to


DIN VDE 0295 cl.6, col. 4, BS 6360 cl.6
Core insulation of PP
Core identification to DIN 47100
coloured
Cores stranded in layers with
optimal lay-length
Wrapping over the outer layer
Braided screen of tinned Cu wires,
coverage approx. 85%
Core wrapping with fleece
Outer sheath of special full polyurethane
compound type TMPU to
DIN VDE 0207-363-10-2/ DIN EN
50363-10-2
and acc. to UL-Std.1581 tab.50227
Sheath colour grey (RAL 7001)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PUR outer sheath, flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Low-adhesion
High flexibility at low temperatures
High abrasion resistance
Tear and cut-resistant
Notch resistant
Resistant to
UV-radiation, Oxygen, Ozone, Hydrolysis,
Oil
Partially resistant to
Microbial attack, Hydraulic fluid, Coolant
emulsion, Alkalis

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

Especially suited for drag chain installation in dry, moist and wet environments and outdoors with flexible movement and without tensile stress or
forced movements. A highly-flexible PVC control cable suitable for frequent and fast lifting and bending stresses in machines and tool building, robot
systems and on constantly moving machine components. Long service lives guarantee reliable function and good cost efficiency. The dense screening
assures interference-free transmission of all signals and impulses. An ideal interference-free control cable for the above applications. For applications
which go beyond standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we
recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions.
Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
49797
2 x 0,14
49798
3 x 0,14
49799
4 x 0,14
49800
5 x 0,14
49801
7 x 0,14
49802
10 x 0,14
49803
12 x 0,14
49804
14 x 0,14
49805
18 x 0,14
49806
24 x 0,14
49807
25 x 0,14
49808
2 x 0,25
49809
3 x 0,25
49810
4 x 0,25
49811
5 x 0,25
49812
7 x 0,25
49813
10 x 0,25
49814
12 x 0,25

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24

Outer
app. mm
4,4
4,5
4,8
5,0
5,8
6,7
6,8
7,1
7,8
8,8
9,2
4,8
5,0
5,3
5,7
6,6
7,5
7,7

Cop.
weight
kg / km
11,2
14,1
15,5
18,3
27,8
39,3
42,1
45,3
54,1
66,3
68,4
14,9
18,8
21,3
31,0
39,6
53,9
59,1

Weight
app.
kg / km
32,0
35,0
40,0
45,0
66,0
86,0
94,0
102,0
118,0
149,0
156,0
38,0
44,0
51,0
68,0
82,0
110,0
124,0

Part no. No.cores x


cross-sec.
mm
49815
14 x 0,25
49816
18 x 0,25
49817
24 x 0,25
49818
25 x 0,25
49819
2 x 0,34
49820
3 x 0,34
49821
4 x 0,34
49822
5 x 0,34
49823
7 x 0,34
49824
10 x 0,34
49825
12 x 0,34
49826
14 x 0,34
49827
18 x 0,34
49828
24 x 0,34
49829
25 x 0,34

AWG-No.
24
24
24
24
22
22
22
22
22
22
22
22
22
22
22

Outer
app. mm
8,0
8,8
10,2
10,7
5,1
5,3
5,7
6,1
7,1
8,1
8,3
8,7
9,8
11,3
11,8

Cop.
weight
kg / km
64,2
78,4
89,9
101,0
18,1
28,7
35,7
39,1
52,7
67,4
76,4
85,5
99,7
147,1
155,0

Weight
app.
kg / km
135,0
150,0
194,0
204,0
45,0
60,0
76,0
82,0
110,0
148,0
166,0
185,0
216,0
291,0
305,0

Dimensions and specifications may be changed without prior notice. (RN05)

449

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

MULTISPEED-TRONIC-C-PUR safety against high

bending in drag chain systems, high flexible, halogen-free, screened, EMC-preferred


type, meter marking

Technical data

Special drag chain cables for high


mechanical stress in adapted to
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51,
DIN VDE 0285-525-2-21/
DIN EN 50525-2-21
and acc. to UL-Std.758
AWM Style 20233
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
U0/U 300/300 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper, fine wire conductors, Unilay


with short pitch length
Core insulation of special PP
Core identification to DIN 47100
<7 cores: cores stranded in a layer
with optimal lay-length around a filler as per
construction
7 cores: cores stranded with optimal
lay-length to bunch-construction with low
torsion strength, optimal selected short
lay-length around a filler
Special-TPE extruded as filler
with pressure, grey (RAL 7001)
Screen of Cu braid bare, coverage 85%
max., with optimal pitch
Outer sheath of special-PUR
Sheath colour black (RAL 9005)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PUR outer sheath, flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
UL VW-1, CSA FT1
Low-Adhesion
Halogen-free
High property of alternating bending
strength
High tensile strength, abrasion- and impact
resistance at low temperature
Use in multi-shift operations under
extremely high continuous bending loads
Abrasion resistance
Tear resistance
High stability
Oil resistance
Better chemical resistance
UV and ozone resistance
Higher economical solution
Reduced , results low weight of moving
materials

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
non screened analogue type:
MULTISPEED-TRONIC-PUR,
confer page 448

Application

For permanent application in drag chains for long distances, high and low speed of movements. These cables are installed in dry, moist and wet rooms
and in open air with free movement without tensile stress or forced movements. These robust and abrasion resistant special control cables are installed
there, where the problems appear for the application in permanent stresses. These cables are installed everywhere, where high requirements for the
flexibility, abrasion, oxygen and chemical resistance are necessary. These screened cables are particularly suitable for the interference-free transmission
in instrumentation and control engineering applications. For applications which go beyond standard solutions we recommend for our especially
developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection
table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
24614
24615
24616
24617
24618
24619
24620
24621

No.cores x
cross-sec.
mm
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
12 x 0,25
18 x 0,25
25 x 0,25

AWG-No. Outer Cop.


app. mm weight
kg / km
24
5,4
74,0
24
5,6
19,0
24
5,9
22,0
24
6,2
26,0
24
8,7
35,0
24
9,4
58,0
24
11,5
79,0
24
13,0
99,0

Weight
app.
kg / km
39,0
45,0
51,0
68,0
83,0
122,0
160,0
210,0

Dimensions and specifications may be changed without prior notice. (RN05)

450

Part no.
24622
24623
24624
24625
24626
24627
24628
24629

No.cores x
cross-sec.
mm
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
12 x 0,34
18 x 0,34
25 x 0,34

AWG-No. Outer Cop.


app. mm weight
kg / km
22
5,6
18,0
22
5,8
22,0
22
6,1
28,0
22
6,8
31,0
22
9,3
51,0
22
9,9
70,0
22
12,3
103,0
22
13,6
130,0

Weight
app.
kg / km
45,0
60,0
76,0
82,0
110,0
166,0
216,0
312,0

Cables according to international Approvals / PUR-Cables for Drag Chains UL/CSA

SUPER-PAAR-TRONIC 340-C-PUR cable for drag

chains, halogen-free, EMC-preferred type, meter marking

Technical data

Cable structure

Special drag chain cable, stranded in pairs


Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage 300 V
Test voltage
core/core 1500 V
core/screen 1000 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance
core/core approx. 60 nF/km
Minimum bending radius
for permanent bending at 0,25 mm
flexing 7,5x cable
fixed 4x cable
at 0,5-1,0 mm
flexing 10x cable
fixed 5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Bare copper conductor, extra fine wire to


DIN VDE 0295 cl.6, col. 4, BS 6360 cl.6
and IEC 60228 cl.6
Core insulation of PP
Core identification to DIN 47100
Cores stranded in pairs, pairs stranded
torsion-free in layers with optimal
lay-length
Wrapping over the outer layer
Braided screen of tinned Cu wires,
coverage approx. 85%
Core wrapping with fleece
Outer sheath of full polyurethane
compound type TMPU to
DIN VDE 0207-363-10-2 /
DIN EN 50363-10-2 and acc. to
UL-Std.1581 tab.50.227
Sheath colour grey (RAL 7001)
with meter marking

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PUR outer sheath, flame retardant acc. to
DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Oil resistance acc. to
DIN VDE 0473-811-404/
DIN EN 60811-404
Halogen free
Weather, ozone and UV-resistant
Chemical resistance to solvents, acids,
alkalis and hydraulic fluids
Advantages
Very high resistance to mechanical stresses
Very good alternating bending strength
High tear, abrasion and impact resistance,
even at low temperatures

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

Stranded in pairs, these fully-screened special drag chain cables can also be used where external, high-frequency interference influences pulse transfer.
They are used for permanently flexible stresses in machine and tool building, in robot technology, on constantly moving machine components and
for extended use in multi-shift operations. Developed to state-of-the-art technology, these highly-flexible data cable, with a cut resistant and
low-adhesion PUR outer sheath guaranteeing optimal service life and extremely good cost efficiency. This two-approvals single-core cable is preferred
for use in export-oriented mechanical engineering, in machine tools, production lines and systems engineering. Guaranteed extended use in multi-shift
operations with extremely high bending stresses. For applications which go beyond standard solutions we recommend for our especially developed
enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical details see selection table for
drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.pairs x
no.cores x
cross-sec.
mm
49830
1 x 2 x 0,25
49831
2 x 2 x 0,25
49832
3 x 2 x 0,25
49833
4 x 2 x 0,25
49834
5 x 2 x 0,25
49835
6 x 2 x 0,25
49836
8 x 2 x 0,25
49837
10 x 2 x 0,25
49838
14 x 2 x 0,25
49839
1 x 2 x 0,34
49840
2 x 2 x 0,34
49841
3 x 2 x 0,34
49842
4 x 2 x 0,34
49843
5 x 2 x 0,34
49844
6 x 2 x 0,34
49845
8 x 2 x 0,34
49846
10 x 2 x 0,34
49847
14 x 2 x 0,34
49848
1 x 2 x 0,5
49849
2 x 2 x 0,5
49850
3 x 2 x 0,5
49851
4 x 2 x 0,5
49852
5 x 2 x 0,5

AWG-No.

24
24
24
24
24
24
24
24
24
22
22
22
22
22
22
22
22
22
20
20
20
20
20

Outer
app. mm
4,8
6,7
7,1
7,6
8,3
9,0
10,5
11,9
12,7
5,1
7,2
7,6
8,3
9,0
9,9
11,9
13,9
14,1
5,8
8,4
9,0
10,0
11,0

Cop.
weight
kg / km
14,0
32,0
38,4
43,2
51,5
71,8
74,4
90,0
111,2
20,0
41,0
52,2
59,1
67,0
86,4
107,5
131,0
150,0
22,5
53,0
72,8
75,6
85,7

Weight
app.
kg / km
26,0
61,0
70,0
82,0
99,0
126,0
147,0
179,0
210,0
35,0
80,0
100,0
118,0
134,0
162,0
214,0
270,0
304,0
47,0
100,0
131,0
149,0
169,0

Part no. No.pairs x


no.cores x
cross-sec.
mm
49853
6 x 2 x 0,5
49854
8 x 2 x 0,5
49855
10 x 2 x 0,5
49856
14 x 2 x 0,5
49857
1 x 2 x 0,75
49858
2 x 2 x 0,75
49859
3 x 2 x 0,75
49860
4 x 2 x 0,75
49861
5 x 2 x 0,75
49862
6 x 2 x 0,75
49863
8 x 2 x 0,75
49864
10 x 2 x 0,75
49865
14 x 2 x 0,75
49866
1x2x1
49867
2x2x1
49868
3x2x1
49869
4x2x1
49870
5x2x1

AWG-No.

20
20
20
20
19
19
19
19
19
19
19
19
19
18
18
18
18
18

Outer
app. mm
11,8
14,2
16,5
16,9
6,2
9,2
9,8
11,2
12,2
13,2
15,6
18,4
18,9
6,7
10,0
10,8
11,7
13,2

Cop.
weight
kg / km
103,0
148,4
180,0
218,3
35,2
61,4
87,1
95,2
115,0
137,1
184,4
259,8
318,4
42,0
73,0
93,6
117,8
139,0

Weight
app.
kg / km
181,0
274,0
332,0
390,0
56,0
102,0
144,0
160,0
193,0
216,0
327,0
451,0
521,0
64,0
120,0
160,0
184,0
217,0

Dimensions and specifications may be changed without prior notice. (RN05)

451

UL/CSA MOTOR, SERVO & FEEDBACK CABLES

452

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPFLEX-EMV-UV-2YSLCYK-J UL/CSAMotorsupply

cable 1000 V, for power supply connections to frequency converters, double screened,
meter marking.

Technical data

Special motor power supply cable for


frequency converters to Style 2570
Temperature range
flexing -5C bis +80C
fixed installation -40C bis +80C
Nominal voltage
UL 1000 V
Test voltage 4000 V
Insulation resistance
min. 200 MOhm x km
Coupling resistance
acc. to different cross-section
max. 250 Ohm/km
Minimum bending radius
fixed installation for outer :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
free-movement for outer :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of polyethylene (PE)
Core indentification BN, BK, GY
GN-YE conductor
Cores stranded in concentric layers
1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
Sheath colour black (RAL 9005)
with meter marking

Properties

Low mutual capacitance


Meets EMC requirements acc. to
EN 55011 and DIN VDE 0875 part 11
Low coupling resistance for high
electromagnetic compatibility
UV-resistant
Outdoor application
This screened motor supply cable with low
mutual capacitance of the single cores
because of the special PE core insulation
and low screen capacitance enable a
low-loss transmission of the power
compared to PVC-sheathed connecting
cables
Due to the optimal screening an
interference-free operation of frequency
converters is obtained
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

**) The current carrying capacity for


permanent operation at ambient temperature
of 30C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

This TOPFLEX-EMV-UV-2YSLCYK-J UL/CSA motor connection cable for the frequency converters secures the EMC in systems and buildings, equipment
with devices and machineries, which can emit electromagnetic interference fields that can impact the environment in an illegal manner. It is used as
a connection and connecting cable under average mechanical stress for fixed installations and sometimes for free movement in dry, moist and wet
rooms and outside. It is used in the automotive industry, food processing industry, transfer streets, packaging industry, machine tools, handling
equipment, in the industry it is used for pumps, fans, transport belts, etc. Used in explosion proof areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22320
22321
22322
22323
22324
22325
22326
22327

No.cores x
cross-sec.
mm
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35

Outer
app. mm
10,4
12,5
14,2
15,2
19,5
22,9
27,1
29,6

Mutual capacitance
Coupling resistance
Core / Core Core / Screen at 1 MHz
at 30 MHz
app.nF / km app.nF / km
Ohm/km
Ohm/km
80
90
90
120
140
120
150

130
150
150
200
230
210
260

18
11
6
7
9
4
3

210
210
150
180
190
95
85

Power ratings **)


with 3 loaded cores
in Amperes
0
26
34
44
61
82
108
135

Cop.
weight
kg / km
95,0
150,0
235,0
320,0
533,0
789,0
1236,0
1662,0

Weight
app. kg / km
140,0
300,0
485,0
630,0
860,0
1290,0
1860,0
2610,0

AWG-No.
16
14
12
10
8
6
4
2
Continuation

453

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPFLEX-EMV-UV-2YSLCYK-J UL/CSAMotorsupply

cable 1000 V, for power supply connections to frequency converters, double screened,
meter marking.
Part no.
22328
22329
22330
22331
22332
22333

No.cores x
cross-sec.
mm
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
4 G 185

Outer
app. mm
35,2
41,4
46,0
50,8
58,3
65,5

Mutual capacitance
Core / Core Core / Screen
app.nF / km app.nF / km
190
320
190
320
250
410

Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
2
40
2
45
1
50

Dimensions and specifications may be changed without prior notice. (RN07)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

454

Power ratings **)


with 3 loaded cores
in Amperes
168
207
250
292
335
382

Cop.
weight
kg / km
2345,0
3196,0
4316,0
5435,0
6394,0
7639,0

Weight
app. kg / km
2950,0
3950,0
5300,0
6600,0
7040,0
8380,0

AWG-No.
1
2/0
3/0
4/0
300 kcmil
350 kcmil

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPFLEX-EMV-UV-3 PLUS 2YSLCYK-J UL/CSA


Motor supply cable 1000 V, for power supply connections to frequency converters, double
screened, meter marking.

Technical data

Special motor power supply cable for


frequency converters to Style 2570
Temperature range
flexing -5C bis +80C
fixed installation -40C bis +80C
Nominal voltage
UL 1000 V
Test voltage 4000 V
Insulation resistance
min. 200 MOhm x km
Coupling resistance
acc. to different cross-section
max. 250 Ohm/km
Minimum bending radius
fixed installation for outer :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
free-movement for outer :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductor to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of polyethylene (PE)
Core identification BK, BN, GY
GN-YE conductor (divided into 3)
Cores stranded in concentric layers
3+3 core design
1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 85% coverage
Outer sheath of special PVC
Sheath colour black (RAL 9005)
with meter marking

Properties

Low mutual capacitance


Meets EMC requirements acc. to
EN 55011 and DIN VDE 0875 part 11
Low coupling resistance for high
electromagnetic compatibility
Due to the optimal screening an
interference-free operation of frequency
converters is obtained
The 3 Plus-construction of motor power
supply cables features a symmetrical
3-core design, improved in terms of EMC
characteristics comparing favorably with a
4-core version. The protective conductor PE,
divided into 3 is uniformly stranded in the
interstices. This enables an extremely
concentric structure
The minimum cross-section of 0,752 meets
the requirements of DIN EN 60204 part 1
uv-resistant
Outdoor application
This screened motor supply cable with low
mutual capacitance of the single cores
because of the special PE core insulation
and low screen capacitance enable a
low-loss transmission of the power
compared to PVC-sheathed connecting
cables
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

**) The current carrying capacity for


permanent operation at ambient temperature
of 30C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

It is used as a connection and connecting cable under average mechanical stress for fixed installation and sometimes for free movement in dry, moist
and wet rooms and outside. It is used in the automotive industry, food processing industry, transfer streets, packaging industry, machine tools, handling
equipment, in the industry it is used for pumps, fans, transport belts and in air condition systems, etc. Used in explosion proof areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation

455

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPFLEX-EMV-UV-3 PLUS 2YSLCYK-J UL/CSA


Motor supply cable 1000 V, for power supply connections to frequency converters, double
screened, meter marking.
Part no.
22193
22194
22195
22196
22197
22198
22199
22223
22224
22225
22226
22227
22228
22229
22230

No.cores x
cross-sec.
mm
3 x 1,5 + 3 G 0,25
3 x 2,5 + 3 G 0,5
3 x 4 + 3 G 0,75
3 x 6 + 3 G 1,0
3 x 10 + 3 G 1,5
3 x 16 + 3 G 2,5
3 x 25 + 3 G 4,0
3 x 35 + 3 G 6,0
3 x 50 + 3 G 10,0
3 x 70 + 3 G 10,0
3 x 95 + 3 G 16,0
3 x 120 + 3 G 16,0
3 x 150 + 3 G 25,0
3 x 185 + 3 G 35,0
3 x 240 + 3 G 42,5

Outer
app. mm
10,0
11,4
13,0
15,0
18,4
21,0
25,3
27,8
32,6
38,1
41,0
46,4
53,5
59,5
65,1

Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
18
11
6
7
9
4
3
2
2
1

Dimensions and specifications may be changed without prior notice. (RN07)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

456

210
210
150
180
190
95
85
40
45
50

Power ratings **)


with 3 loaded cores
in Amperes
18
26
34
44
61
82
108
135
168
207
250
292
335
382

Cop.
weight
kg / km
86,0
144,0
224,0
298,0
491,0
723,0
1138,0
1535,0
2208,0
2871,0
3953,0
4836,0
5412,0
6969,0
8540,0

Weight
app. kg / km
140,0
220,0
323,0
420,0
615,0
819,0
1325,0
1718,0
2399,0
3056,0
4162,0
5075,0
6128,0
7189,0
9540,0

AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPFLEX-MOTOR-EMV 103 low capacitance power

supply cable 1000 V, increased ampacity, meter marking

Technical data

Special motor power supply cable


for frequency converters acc. to
UL-AWM style 21179
Temperature range
flexing -5C to +70C
fixed installation -40C to +80C
Permissible operating temperature
at conductor +90C
Nominal voltage
VDE U0/U 600/1000 V
UL 1000 V
Test voltage 2500 V
Insulation resistance
min. 200 MOhm x km
Coupling resistance
acc. to different cross-sections
max. 250 Ohm/km
Mutual capacitance
acc. to different cross-sections
core/core 70 to 250 nF/km
core/screen 110 to 410 nF/km
Minimum bending radius
fixed installation for outer :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
free-movement for outer :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
Radiation-resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductor to


DIN VDE 0295 cl.5, BS 6360 cl.5 or
IEC 60228 cl.5
Core insulation of special-polymer
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 7 cores, black with continuous
white numbering
GN-YE conductor
Cores stranded in concentric layers
1. Screen with special aluminium film
2. Tinned copper braided screen,
coverage approx. 80%
Outer sheath of special PVC
Sheath colour orange (RAL 2003)
with meter marking

Properties

Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Features Special-Polymer-insulation secures
a lower dielectric loss, double potential
strength, high longevity and low
screen-interference currents to include
increased current carrying capacity
Meets EMC requirements according to
EN 55011 and DIN VDE 0875 part 11
Low coupling resistance for high
electromagnetic compatibility
This screened motor supply cable with low
mutual capacitance of the single cores
because of the special Polymer core
insulation and low screen capacitance
enable a low-loss transmission of the power
compared to PVC-sheathed connecting
cables
Due to the optimal screening an
interference-free operation of frequency
converters is obtained
Design acc. to the requirements of
VdS 3501:2006-04
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

This UL/CSA motor power supply cable for the frequency converters assures electromagnetic compatibillity in plants and buildings, facilities with units
and operating equipment where the fields of electromagnetic interference might cause adverse effects on the surroundings. As a supply and connecting
cable for medium mechanical stresses in fixed installations and forced movements in dry, moist and wet environments. Used in the automotive and
food industries, environmental technology, packaging industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable
for use with industrial pumps, ventilators, conveyor belts and air-conditioning installations and similar applications. Installation in hazardous areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
22689
3 G 1,5
22690
4 G 1,5
22691
5 G 1,5
22692
7 G 1,5
22693
3 G 2,5
22694
4 G 2,5
22695
5 G 2,5
22696
7 G 2,5
22697
4G4

Outer Cop.
Weight
app. mm weight app.
kg / km kg / km
9,4
72,0
200,0
10,4
95,0
230,0
11,2
117,0
258,0
13,2
148,0
281,0
11,2
137,0
270,0
12,5
150,0
300,0
13,5
200,0
352,0
16,0
230,0
473,0
14,2
235,0
485,0

AWG-No.
16
16
16
16
14
14
14
14
12

Part no. No.cores x


cross-sec.
mm
22698
5G4
22699
7G4
22700
4G6
22701
5G6
22702
7G6
22703
4 G 10
22704
5 G 10
22705
4 G 16
22706
4 G 25

Outer Cop.
Weight
app. mm weight app.
kg / km kg / km
15,4
321,0
567,0
18,2
352,0
603,0
15,2
320,0
633,0
16,8
439,0
679,0
20,0
501,0
771,0
19,5
533,0
860,0
21,6
711,0
1029,0
23,1
789,0
1290,0
27,1
1236,0
1862,0

AWG-No.
12
12
10
10
10
8
8
6
4

Dimensions and specifications may be changed without prior notice. (RN07)

457

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPFLEX 600 VFD EMC-preferred type, flexible motor power

supply cable, oil-resistant, NFPA 79 Edition 2012

Technical data

PVC motor supply cable acc. to


UL-Std.1277 and UL-Std.2277
Temperature range
-25C to +90C
Nominal voltage
TC 600 V
WTTC 1000 V
Test voltage 4000 V
Minimum bending radius
flexing 6x cable
Coupling resistance
max. 250 Ohm/km

Cable structure

Tinned copper conductor, fine wire


with AWG dimensions
Core insualtion of special PVC
with transparent nylon skin
Black cores with continuous white numbering
GN-YE conductor in the outer layer
Cores stranded in layers with optimal
lay-length
Fleece
1. Screening with special aluminium foil
2. Screening with braid of tinned copper
wires, optimal coverage approx. 85%
Separator
Outer sheath of special PVC
Sheath colour black (RAL 9005) or
orange (RAL 2003)
with length marking in feet

Properties

self-extinguishing and flame retardant


acc. to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
UV-resistant
Tests
UL:
TC-ER, WTTC 1000 V, MTW, NFPA 79 2012,
PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12) OIL RES I & II,
90C dry / 75C wet, Cold Bend Test -40C
Class 1 Div. 2 per NEC Art. 336, 392, 501
CSA:
c (UL) CIC-TC FT4
AWM I/II A/B FT4

Note

VFD = Variable Frequency Drive

Application

Flexible, extremly oil-resistant motor supply cable for modern servomotors; the double-screening with special aluminium foil (100% coverage) and
tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbance and the resultant failures. Approved to
NFPA 79 edition 2012 for open, unprotected installation on cable trays and from cable trays to the machine. The special PVC sheath is extremly
resistant to oil, coolants and solvents and hence the perfect solution for industrial applications with open installation, installation in pipes and in the
earth.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Sheath colour black
Part no.

63139
63140
63137
63141
63142
63143
63144
63145
63146

No.cores
x AWG-No.
4 x 18
4 x 16
4 x 14
4 x 12
4 x 10
4x8
4x6
4x4
4x2

CrossOuter Cop.
section mm app. mm weight
kg / km
0,963
9,9
52,0
1,31
11,4
72,0
2,08
12,5
118,0
3,31
14,0
182,0
5,26
17,1
256,0
8,37
22,3
417,0
13,31
25,4
651,0
21,21
30,1
910,0
33,6
35,3 1411,0

Weight
app.
kg / km
164,0
183,0
197,0
267,0
402,0
668,0
918,0
1363,0
1994,0

Dimensions and specifications may be changed without prior notice. (RN07)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

458

Sheath colour orange


Part no.
63147
63148
63149
63150
63151
63152
63153
63154
63155

No.cores
x AWG-No.
4 x 18
4 x 16
4 x 14
4 x 12
4 x 10
4x8
4x6
4x4
4x2

CrossOuter Cop.
section mm app. mm weight
kg / km
0,963
9,9
52,0
1,31
11,4
72,0
2,08
12,5
118,0
3,31
14,0
182,0
5,26
17,1
182,0
8,37
22,3
417,0
13,31
25,4
651,0
21,21
30,1
910,0
33,6
35,3 1411,0

Weight
app.
kg / km
164,0
183,0
197,0
267,0
267,0
668,0
918,0
1363,0
1994,0

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPFLEX 650 VFD EMC-preferred type, flexible motor power

supply cable with control cores, oil-resistant, NFPA 79 Edition 2012

Technical data

TPE motor supply cable acc. to


UL-Std.1277 and UL-Std.2277
Temperature range
flexing -25C to +105C
Nominal voltage
TC 600 V
WTTC 1000 V
Test voltage
power supply cores 4000 V
control cores 2000 V
Minimum bending radius
flexing 6x cable
Coupling resistance
max. 250 Ohm/km

Cable structure

Tinned copper conductor, fine wire


with AWG measures
Core insualtion of special PVC
with transparent nylon skin
Black supply cores with continuous white
numbering
2 black control cores withnumber 5+6
GN-YE conductor in the outer layer
Control cores screened in pairs with
plastic-coated aluminium foil, tinned drain
wire
Control cores stranded in pairs and laid up
in layers with optimal lay-length with the
power supply cores
1. Screening with plastic-coated
aluminium foil
2. Screening from tinned Cu-braid,
optimal coverage approx. 85%
Separator
Outer sheath of special TPE
Sheath colour black (RAL 9005) or orange
(RAL 2003)
with length marking in feet

Properties

self-extinguishing and flame retardant


acc. to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
UV-resistant
Tests
UL:
TC-ER, WTTC 1000 V, MTW, NFPA 79 2012,
PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12) OIL RES I & II,
90C dry / 75C wet, Cold Bend Test -40C
Class 1 Div. 2 per NEC Art. 336, 392, 501
CSA:
c (UL) CIC-TC FT4
AWM I/II A/B FT4

Note

VFD = Variable Frequency Drive

Application

Flexible, extremly oil-resistant motor supply cable for modern servomotors; the double-screening with special aluminium foil (100% coverage) and
tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbance and the resultant failures. Approved to
NFPA 79 edition 2012 for open, unprotected installation on cable trays and from cable trays to the machine. The special TPE sheath is extremly resistant
to oil, coolants and solvents and hence the perfect solution for industrial applications with open installation, installation in pipes and in the earth.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Sheath colour black
Part no.

No. cores
x AWG-No.

63156
63157
63138
63158
63159
63160
63161
63162
63163

4x AWG 16 +2x AWG 18


4x AWG 14 +2x AWG 18
4x AWG 14 +2x AWG 14
4x AWG 12 +2x AWG 18
4x AWG 12 +2x AWG 14
4x AWG 10 +2x AWG 14
4x AWG 8 +2x AWG 14
4x AWG 6 +2x AWG 14
4x AWG 4 +2x AWG 14

Sheath colour orange


Part no.

No. cores
x AWG-No.

62876
62877
62878
62879
62880
62881
62882
62883
62884

4x AWG 16 +2x AWG 18


4x AWG 14 +2x AWG 18
4x AWG 14 +2x AWG 14
4x AWG 12 +2x AWG 18
4x AWG 12 +2x AWG 14
4x AWG 10 +2x AWG 14
4x AWG 8 +2x AWG 14
4x AWG 6 +2x AWG 14
4x AWG 4 +2x AWG 14

Crosssection mm
1,31/ 0,963
2,08/ 0,963
2,08/ 2,08
3,31/ 0,963
3,31/ 2,08
5,26/ 2,08
8,37/ 2,08
13,31/ 2,08
21,21/ 2,08
Crosssection mm
1,31/ 0,963
2,08/ 0,963
2,08/ 2,08
3,31/ 0,963
3,31/ 2,08
5,26/ 2,08
8,37/ 2,08
13,31/ 2,08
21,21/ 2,08

Outer
app. mm
13,0
14,0
14,0
15,3
15,7
18,2
24,1
27,4
33,4
Outer
app. mm
13,0
14,0
14,0
15,3
15,7
18,2
24,1
27,4
33,4

Cop.
weight
kg / km
88,0
133,0
159,0
197,0
224,0
301,0
457,0
615,0
1450,0

Weight
app. kg / km

Cop.
weight
kg / km
88,0
133,0
159,0
197,0
224,0
301,0
457,0
615,0
1450,0

Weight
app. kg / km

259,0
370,0
399,0
435,0
466,0
703,0
901,0
1275,0
1861,0

259,0
370,0
399,0
435,0
466,0
703,0
901,0
1275,0
1861,0

Dimensions and specifications may be changed without prior notice. (RN07)

459

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPFLEX 1000 VFD EMC-preferred type, flexible motor power supply


cable with control cores, oil-resistant, NFPA79 Edition 2012

Technical data

Cable structure

Motor power supply cable for VFDs


acc. to UL-Std. 83, 1277 and 2277
Temperature range
flexing -25C to +90C
Nominal voltage
UL 1277 - TC 600 V
UL 2277 - WTTC 1000 V
Test voltage 2500 V
Minimum bending radius
flexing 15x cable
fixed installation 7,5x cable
Coupling resistance
max. 250 Ohm/km

Bare copper-conductor, fine-wire with


AWG dimensions
Core insualtion of special PVC
with clear nylon coating
Core identification black cores with
continuous white numbering
GN-YE conductor (divided into 3)
Cores stranded in concentric layers
3 power + 3 ground conductor design
1. Screen with special aluminium film
2. Tinned copper braided screen,
coverage approx. 80%
Outer sheath of special TPE
Sheath colour black (RAL 9005)
with length marking in feet

Properties

Resistant to oil and sunlight


Due the optimal screening an
interference-free operation of
frequency container is obtained
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Behavior in fire acc. to CIC FT4
UL
UL Type TC-ER, UL 83, 1277, 2277,
WTTC, Oil Res I, NFPA 2012
CSA
c(UL) Type CIC FT4, CSA C22.2 No. 230,
CSA C22.2 No. 239

Note

VFD = Variable Frequency Drive

Application

It is used as a power supply cable under average mechanical stress for fixed installation and sometimes for free movement in dry, moist wet rooms
and outside. It is used in the automotive industry, food processing industry, transfer streets, packaging industry, machine tools, handling equipment,
other industrial uses include pumps, fans, transport belts and in air conditioning systems, etc. Used in explosion proof areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.

No. power cores


x AWG-No.

No. ground cores


x AWG-No.

59398
59399
59400
59401
59402
59403
59404
59405
59406
59407
59408
59409
59410
59411

3x AWG 8 +
3x AWG 6 +
3x AWG 4 +
3x AWG 2 +
3x AWG 1 +
3x AWG 1/0 +
3x AWG 2/0 +
3x AWG 3/0 +
3x AWG 4/0 +
3x AWG 250 kcmil +
3x AWG 300 kcmil +
3x AWG 350 kcmil +
3x AWG 400 kcmil +
3x AWG 500 kcmil +

3x AWG 16
3x AWG 14
3x AWG 12
3x AWG 10
3x AWG 8
3x AWG 8
3x AWG 8
3x AWG 6
3x AWG 6
3x AWG 6
3x AWG 4
3x AWG 2
3x AWG 2
3x AWG 2

Dimensions and specifications may be changed without prior notice. (RN07)

460

No. cores x
cross-section
mm
(3x 8,37 + 3x 1,31)
(3x 13,3 + 3x 2,08)
(3x 21,2 + 3x 3,3)
(3x 33,6 + 3x 5,26)
(3x 42,4 + 3x 8,37)
(3x 53,4 + 3x 8,37)
(3x 67,5 + 3x 8,37)
(3x 85 + 3x 13,3)
(3x 107,2 + 3x 13,3)
(3x 127 + 3x 13,3)
(3x 152 + 3x 21,2)
(3x 178 + 3x 33,6)
(3x 203 + 3x 33,6)
(3x 254 + 3x 33,6)

Outer
app. mm
17,1
19,3
24,5
27,8
31,1
33,1
35,8
38,6
44,5
48,4
50,9
54,0
55,5
60,5

Cop.
weight
kg / km
372,0
554,0
831,0
1258,0
1615,0
1938,0
2344,0
2994,0
3590,0
4177,0
5104,0
6218,0
6875,0
8303,0

Weight
app. kg / km
573,0
735,0
1225,0
1737,0
2225,0
2604,0
3089,0
3823,0
4700,0
5487,0
6530,0
7768,0
8492,0
10130,0

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPFLEX-EMV-UV 2YSLC11Y-J UL/CSA Motor

supply cable 1000 V, for power supply connections to frequency converters, double
screened, meter marking.

Technical data

Special PUR motor power supply cable for


frequency converters to UL AWM style
20234 and CSA AWM adapted to
DIN VDE 0250
Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage
UL 1000 V
Test voltage 4000 V
Insulation resistance
min. 200 MOhm x km
Minimum bending radius
fixed installation for outer :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
free-movement for outer :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
Coupling resistance
acc. to different cross-section
max. 250 Ohm/km
Radiation-resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductor to


DIN VDE 0295 cl.5, BS 6360 cl.5 or
IEC 60228 cl.5
Core insulation of polyethylen (PE)
Core indentification BK, BN, GY
GN-YE conductor
Cores stranded in concentric layers
1. Screen with special aluminium film
2. Tinned copper braided screen,
approx. 85% coverage
Outer sheath of PUR
Sheath colour black (RAL 9005)
with meter marking

Note

**) The current carrying capacity for


permanent operation at ambient temperature
of 30C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Properties

Meets EMC requirements acc. to


EN 55011 and DIN VDE 0875 part 11
PUR outer sheath: low adhesion, flame
retardant, extremely abradion resistant,
halogen-free, resistant to UV, oil, hydrolysis
and microbial attack
Low mutual capacitance
Low coupling resistance for high
electromagnetic compatibility
UV-resitant
Outdoor application
This screened motor supply cable with low
mutual capacitance of the single cores
because of the special PE core insulation
and low screen capacitance enable a
low-loss transmission of the power
compared to PVC-sheathed connecting
cables
Due to the optimal screening an
interference-free operation of frequency
converters is obtained
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PUR outer sheath self-extinguishing and
flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Application

This TOPFLEX-EMV-UV-2YSLC11Y-J UL/CSA motor power supply cable with PUR outher sheath for the frequency converters assures electromagnetic
compatibillity in plants and buildings, facilities with units and operating equipment where the fields of electromagnetic interference might cause
adverse effects on the surroundings. As a supply and connecting cable for medium mechanical stresses in fixed installations and forced movements
in dry, moist and wet environments and for outdoor applications. Used in the automotive and food industries, environmental technology, packaging
industry, machine tools. Handling equipment, for SIMOVERT drives, they are particularly suitable for use with industrial pumps, ventilators, conveyor
belts and air-conditioning installations and similar applications. Installation in hazardous areas.
EMC = Electromagnetic compatibillity
The screen must be connected at both ends and ensure large-area contact over the entire cable circumference for compliance with the functional
interference requirements of EN 55011.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22389
22390
22391
22392
22393
22394
22395
22396
22397
22398
22399
22566
22567
22568

No.cores x
cross-sec.
mm
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
4 G 185

Outer
app. mm
10,3
12,3
13,9
15,3
19,5
23,3
27,4
30,3
35,5
40,2
44,5
50,3
56,1
58,0

Mutual capacitance
Coupling resistance
Core / Core Core / Screen at 1 MHz
at 30 MHz
app.nF / km app.nF / km
Ohm/km
Ohm/km
80
90
90
120
140
120
150
190
190
250

130
150
150
200
230
211
260
320
320
410

18
11
6
7
9
4
3
2
2
1

210
210
150
180
190
95
85
40
45
50

Power ratings **)


with 3 loaded cores
in Amperes
18
26
34
44
61
82
108
135
168
207
250
292
335
382

Cop.
weight
kg / km
95,0
150,0
235,0
320,0
533,0
789,0
1180,0
1662,0
2345,0
3196,0
4316,0
5435,0
6394,0
7639,0

Weight
app. kg / km
230,0
300,0
485,0
630,0
860,0
1290,0
1800,0
2610,0
2950,0
3950,0
5300,0
6600,0
7040,0
8380,0

AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil

Dimensions and specifications may be changed without prior notice. (RN07)

461

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPFLEX MOTOR EMV 1/1 triple-screened, low

capacitance, 80C, 1000 V, high flexible motor supply cable, meter marking

Technical data

Special PUR motor power supply cable


for frequency converter to
UL AWM Style 20234 and CSA AWM
adapted to DIN VDE 0250
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Permissible operating temperature
at conductor +90C
Nominal voltage
VDE U0/U 600/1000 V
UL 1000 V
Test voltage 3000 V
Mutual capacitance at 4 kHz
acc. to different cross-section
core/core 70-250 nF/km
core/screen 110-410 nF/km
Insulation resistance
min. 200 MOhm x km
Minimum bending radius
fixed installation, for outside :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
free-movement, for outside :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
Coupling resistance
acc. to different cross-section
max. 250 Ohm/km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
IEC 60228 cl.5
Core insulation of special polyethylene (PE)
Core identification BK, BN, GY
GN-YE conductor
Cores stranded in layers
1. Screen of semi-conductive fleece
2. Aluminium-coated polyester film
3. Tinned copper braided screen,
coverage approx. 85%
Outer sheath of PUR
Sheath colour orange (RAL 2003)
acc. to DESINA
with meter marking

Properties

PUR outer sheath: low adhesion, flame


retardant, extremely abrasion resistant,
halogen-free, resistant to UV, oil, hydrolysis
and microbial attack
This screened motor power supply cable,
with low mutual capacitance because of
the special PE core insulation, enable
low-loss transmission of power compared
to PVC-sheathed power supply cables
The optimal triple screening enables
interference-free operation of frequency
converters
Optimum compliance with requirements
for electromagnetic compatibility (EMC)
due to the triple screening
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PUR outer sheath self-extinguishing and
flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

**) The current carrying capacity for


permanent operation at ambient temperature
of 30C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

This TOPFLEX MOTOR EMV 1/1 two-approvals, triple-screened motor power supply cable for frequency converters provides outstanding EMC in
machines and systems. Suitable as a supply and connecting cable for high mechanical stresses, in fixed installations and occasional free movements
in dry, moist and wet environments, as well as outdoors. Areas of application include machine tools, processing and manufacturing machinery,
machining centres, industrial robots, transfer lines, handling equipment, etc.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
78377
78378
78379
78380
708609
708610
708611
708612
78384
78385
78386
78387
78388
78479

No.cores x
cross-sec.
mm
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150
4 G 185

Outer
app. mm
11,5
13,5
15,8
17,8
21,6
25,4
31,0
33,0
39,0
45,0
50,1
54,2
61,3
64,2

Mutual capacitance
Core / Core Core / Screen
app.nF / km app.nF / km
70
110
80
130
90
150
90
150
120
200
120
210
140
230
150
260
190
320
190
320
250
410

Dimensions and specifications may be changed without prior notice.

462

Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
18
11
6
7
9
4
3
2
2
1

210
210
150
180
190
95
85
40
45
50

Power ratings **)


with 3 loaded cores
in Amperes
18
26
34
44
61
82
108
135
168
207
250
292
335
382

Cop.
weight
kg / km
95,0
150,0
235,0
320,0
533,0
789,0
1180,0
1662,0
2345,0
3196,0
4316,0
5435,0
6394,0
7639,0

Weight
app. kg / km
230,0
300,0
485,0
630,0
860,0
1290,0
1800,0
2610,0
2950,0
3950,0
5300,0
6600,0
7040,0
8380,0

AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPFLEX-MOTOR-EMV 3/3 triple-screened, low

capacitance, 80C, 1000 V, PUR flexible motor supply cable, meter marking

Technical data

Special PUR motor power supply


cable for frequency converter to
UL AWM Style 20234 and CSA AWM
adapted to DIN VDE 0250
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Permissible operating temperature
at conductor +90C
Nominal voltage
VDE U0/U 600/1000 V
UL 1000 V
Test voltage 3000 V
Mutual capacitance at 4 kHz
acc. to different cross-section
core/core 70-250 nF/km
core/screen 110-410 nF/km
Insulation resistance
min. 200 MOhm x km
Minimum bending radius
fixed installation for outside :
up to 12 mm: 5x cable
> 12-20 mm: 7,5x cable
> 20 mm: 10x cable
free-movement for outside :
up to 12 mm: 10x cable
> 12-20 mm: 15x cable
> 20 mm: 20x cable
Coupling resistance
acc. to different cross-section
max. 250 Ohm/km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of special polyethylene (PE)
Core identification black cores with
imprint U1, V1, W3
GN-YE conductor (divided into 3)
Cores stranded in layers
1. Screen of semi-conductive fleece
2. Aluminium-coated polyester film
3. Tinned copper braided screen,
coverage approx. 80%
Outer sheath of PUR
Sheath colour orange (RAL 2003)
acc. to DESINA
with meter marking

Properties

PUR outer sheath: low adhesion, flame


retardant, extremely abrasion resistant,
halogen-free, resistant to UV, oil, hydrolysis
and microbial attack
This screened motor power supply cable,
with low mutual capacitance because of
the special PE core insulation, enables
low-loss transmission of power compared
to PVC-sheathed power supply cables
The optimal triple screening enables
interference-free operation of frequency
converters
Optimum compliance with requirements
for electromagnetic compatibility (EMC)
due to the triple screening
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Special features
Here the earth core cross-section is divided
into thirds, which lie in the interstices
between the power supply cores. Due to this
symmetrical construction, the PE insulation
and the triple screening, very low capacitance
and inductance are achieved. EMC
compatibility is considerably enhanced.
Tests
PUR outer sheath self-extinguishing and
flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

All cables are also available in JB with


coloured cores acc. to DIN VDE 0295
**) The current carrying capacity for
permanent operation at ambient temperature
of 30C. For deviating ambient temperatures
the conversion factors should be used and
for further see the indication in
DIN VDE 0298 part 4.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

This TOPFLEX MOTOR EMV 3/3 two-approvals, triple-screened motor power supply cable for frequency converters provides outstanding EMC in
machines and systems. Suitable as a supply and connecting cable for high mechanical stresses, in fixed installations and occasional free movements
in dry, moist and wet environments, as well as outdoors. Areas of application include machine tools, processing and manufacturing machinery,
machining centres, industrial robots, transfer lines, handling equipment, etc. By dividing the earth core into thirds and dividing it evenly in the interstices
between the power supply cores, a symmetrical structure has been achieved. This results in improved EMC, capacitance and inductance compared to
the 4-core version.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation

463

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPFLEX-MOTOR-EMV 3/3 triple-screened, low

capacitance, 80C, 1000 V, PUR flexible motor supply cable, meter marking
Part no.
78614
78615
78616
78617
78618
78619
78620
78621
708613
708371
708372
708373
78626

No.cores x
cross-sec.
mm
3 x 1,5 + 3 G 0,25
3 x 2,5 + 3 G 0,5
3 x 4 + 3 G 0,75
3 x 6 + 3 G 1,0
3 x 10 + 3 G 1,5
3 x 16 + 3 G 2,5
3 x 25 + 3 G 4,0
3 x 35 + 3 G 6,0
3 x 50 + 3 G 10,0
3 x 70 + 3 G 10,0
3 x 95 + 3 G 16,0
3 x 120 + 3 G 25,0
3 x 150 + 3 G 25,0

Outer
app. mm
10,4
12,1
13,9
15,5
19,5
22,5
28,6
29,6
35,7
43,0
47,0
52,0
58,0

Coupling resistance
at 1 MHz
at 30 MHz
Ohm/km
Ohm/km
18
11
6
7
9
4
3
2
2
1

Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

464

210
210
150
180
190
95
85
40
45
50

Power ratings **)


with 3 loaded cores
in Amperes
18
26
34
44
61
82
108
135
168
207
250
292
335

Cop.
weight
kg / km
86,0
144,0
224,0
298,0
491,0
723,0
1138,0
1535,0
2208,0
2871,0
3953,0
4836,0
5412,0

Weight
app. kg / km
150,0
240,0
345,0
460,0
840,0
930,0
1425,0
1900,0
2812,0
3370,0
4320,0
6160,0
7200,0

AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPSERV PVC Motor and servo cables for fixed or not constantly

movements 0,6/1 kV, according to Siemens 6FX5008, Lenze, Bosch Rexroth

Technical data

Special PVC Motorcable acc. to


UL AWM Style 2570 CSA AWM
VDE-recognized
Temperature range
flexing -0C to +60C
fixed installation -20C to +80C
Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
A.c. test voltage, 50 Hz
4000 V
Minimum bending radius
flexing 15x cable
fixed installation 5x cable
min. 100.000 cycles

Cable structure

Bare copper-conductor,
acc. to DIN EN 60228
class 5: fine-wire
class 6: extra fine-wire
Core insulation
to 6 mm of halogen-free PP
from 10 mm of PVC
Core identification
power supply cores
core 1: black with imprint U/L1/C/L+
core 2: black with imprint V/L2
core 3: black with imprint W/L3/D/Lcontrol cores
TOPSERV 108 PVC without control cores
TOPSERV 112 PVC with 1 control cores
acc. to Siemens
core 1: black with imprint BR1
core 2: white with imprint BR2
acc. to Lenze
core 1: brown with imprint BR1
core 2: white with imprint BR2
TOPSERV119 PVC with 2 control cores
pair 1: black with number no. 5+6
pair 2: black with number no. 7+8
GN-YE conductor
Screening of the control cores in pairs
wrapped with tinned copper braid
Power supply cores laid up
with optimal lay length and
stabilising filler
Fleece wrapping facilitates sliding
Overall screening from tinned copper
braid, optimal coverage approx. 85%
Outer sheath of PVC
Sheath colour orange (RAL 2003)

Properties

low capacitance until 6mm (included)


oilresistant PVC outer sheath
Optimum compliance with requirements
for electromagnetic compatibility (EMC)
by approx. 85% coverage from the
braided screen
These cables are produced to high quality
specifications and conform to the
DESINA-standard
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC sheath flame retardant acc. to
DIN EN 60332-1-1 to -1-3
(VDE 0482-332-1-1 to -1-3)

Note

For a corresponding encoder cables please check chapter TOPGEBER 511 PVC
For highly flexible, drag chain capable servo cables please check chapter TOPSERV PUR
Brackets ( ) indicate screen
DESINA explanation see introduction
SIEMENS product designations 6FX 5008-plus are registered trademarks of Siemens AG and are to be used only for purposes of comparison
Lenze product designations are registered trademarks of Lenze AG and are to be used only for purposes of comparison
Bosch Rexroth product designations INK are registered trademarks of Bosch Rexroth AG and are to be used only for purposes of comparison

Application

The combination of supply cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors,
as used today in many areas of highly-automated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements
are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibility, i.e. for protection against
electromagnetic interference. Production is based on the specifications of established manufacturers of servo-drives and controls, as well as on various
VDE, UL and CSA standards.
Applications include machine, plant and robot construction, automation, drive, control and production engineering.
Attractive for export-oriented mechanical and system engineering.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation

465

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPSERV PVC Motor and servo cables for fixed or not constantly
movements 0,6/1 kV, according to Siemens 6FX5008, Lenze, Bosch Rexroth

TOPSERV 108 PVC, acc.to Siemens 6FX5008


Part
no.

707250
707251
707252
707253
707254
707255
707256
707257
707258

No.cores x
cross-sec.
mm
( 4 G 1,5)
( 4 G 2,5)
( 4 G 4)
( 4 G 6)
( 4 G 10)
( 4 G 16)
( 4 G 25)
( 4 G 35)
( 4 G 50)

for
system

OEM
Part no.

Sheath
colour

Outer
app. mm

Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens

6FX5008-1BB11
6FX5008-1BB21
6FX5008-1BB31
6FX5008-1BB41
6FX5008-1BB51
6FX5008-1BB61
6FX5008-1BB25
6FX5008-1BB35
6FX5008-1BB50

Orange RAL 2003


Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003

8,0
9,6
11,0
13,1
19,3
23,3
26,9
30,3
34,5

for
system

OEM
Part no.

Sheath
colour

Outer
app. mm

Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens

6FX5008-1BA11
6FX5008-1BA21
6FX5008-1BA31
6FX5008-1BA41
6FX5008-1BA51
6FX5008-1BA61
6FX5008-1BA25
6FX5008-1BA35
6FX5008-1BA50

Orange RAL 2003


Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003

10,4
12,0
13,6
15,6
21,0
24,1
28,3
31,4
34,5

for
system

OEM
Part no.

Sheath
colour

Outer
app. mm

Lenze
Lenze
Lenze
Lenze
Lenze
Lenze
Lenze

Orange RAL 2003


Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003

9,5
11,0
12,3
14,6
16,7
19,8
23,3

for
system

OEM
Part no.

Sheath
colour

Outer
app. mm

Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth

INK-0653
INK-0650
INK-0602
INK-0603
INK-0604
INK-0605
INK-0606

Orange RAL 2003


Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003

11,2
11,5
13,5
15,5
17,3
21,2
25,0

TOPSERV 112 PVC, acc.to Siemens 6FX5008


Part
no.

707280
707281
707282
707283
707284
707285
707286
707287
707288

No.cores x
cross-sec.
mm
( 4 G 1,5 + (2 x 1,5))
( 4 G 2,5 + (2 x 1,5))
( 4 G 4 + (2 x 1,5))
( 4 G 6 + (2 x 1,5))
( 4 G 10 + (2 x 1,5))
( 4 G 16 + (2 x 1,5))
( 4 G 25 + (2 x 1,5))
( 4 G 35 + (2 x 1,5))
( 4 G 50 + (2 x 1,5))

TOPSERV 112 PVC, acc.to Lenze


Part
no.

707221
707222
707223
707224
707225
710054
710055

No.cores x
cross-sec.
mm
( 4 G 1 + (2 x 0,5))
( 4 G 1,5 + (2 x 0,5))
( 4 G 2,5 + (2 x 0,5))
( 4 G 4 + (2 x 1,0))
( 4 G 6 + (2 x 1,0))
( 4 G 10 + (2 x 1,0))
( 4 G 16 + (2 x 1,0))

TOPSERV 119 PVC, acc.to Bosch Rexroth


Part
no.

707290
707291
707292
707293
707294
707295
707296

No.cores x
cross-sec.
mm
( 4 G 1 + 2 x (2 x 0,75))
( 4 G 1,5 + 2 x (2 x 0,75))
( 4 G 2,5 + 2 x (2 x 1,0))
( 4 G 4 + (2 x 1,0) + (2 x 1,5))
( 4 G 6 + (2 x 1,0) + (2 x 1,5))
( 4 G 10 + (2 x 1,0) + (2 x 1,5))
( 4 G 16 + 2 x (2 x 1,5))

Dimensions and specifications may be changed without prior notice. (RN07)

Suitable HELUTEC Signal and power connectors


can be found in our Cable Accessories catalogue.

466

Cop.
weight
kg / km
78,0
130,0
198,0
288,0
463,0
701,0
1068,0
1449,0
2096,0

Weight
app. kg / km

Cop.
weight
kg / km
140,0
185,0
257,0
348,0
502,0
741,0
1100,0
1498,0
2500,0

Weight
app. kg / km

Cop.
weight
kg / km
88,0
106,0
152,0
229,0
312,0
484,0
729,0

Weight
app. kg / km

Cop.
weight
kg / km
130,0
155,0
216,0
297,0
374,0
545,0
804,0

Weight
app. kg / km

118,0
180,0
264,0
382,0
764,0
1218,0
1670,0
2139,0
2991,0

206,0
269,0
377,0
485,0
887,0
1276,0
1716,0
2290,0
2934,0

143,0
187,0
233,0
382,0
491,0
731,0
1033,0

208,0
229,0
321,0
432,0
587,0
910,0
1334,0

AWG-No.
16
14
12
10
8
6
4
2
1
AWG-No.
16
14
12
10
8
6
4
2
1
AWG-No.
17
16
14
12
10
8
6
AWG-No.
-

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPGEBER 511 PVC

Feedback cables according to Siemens-,

Lenze- or Bosch Rexroth Standard with PVC-sheath for fixed or not constantly
movements

Technical data

Special PVC feedback cable acc. to UL AWM


style 20233 and CSA
Temperature range
flexing -0C to +60C
fixed installation -20C to +80C
Nominal voltage
acc. to Siemens 30 V
acc. to Bosch Rexroth and Lenze 300 V
A.c. test voltage, 50 Hz
core/core 1500 V
core/screen 1000 V
Minimum bending radius
flexing 15x cable
fixed installation 6x cable
min. 100.000 cycles

Cable structure

Copper-conductor bare or tinned to


DIN VDE 0295 cl.6, extra fine-wire,
IEC 60228 cl.6
Core insulation of special polypropylene
Core colours on request
Overall screening of tinned copper wire
braid with tinned drain wire, coverage
approx. 85%
Polyester foil
Outer sheath of PVC
Sheath colour green (RAL 6018)
acc. to DESINA or orange

Properties

Outer sheath of PVC, oilresistant


Optimum compliance with requirements
for elect romagnetic compatibility (EMC) by
approx. 85% coverage from the braided
screen
These cables are produced to high quality
specifications and conform to the
DESINA-standard
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC sheath flame retardant acc. to
DIN EN 60332-1-1 bis -1-3
(VDE 0482-332-1-1 bis -1-3)

Note

For a corresponding motor- and servocables please check chapter TOPSERV PVC
For drag chain capable encoder cables please check chapter TOPGEBER 512 PUR
Brackets ( ) indicate screen.
SIEMENS product designations 6FX 5008-... are registered trademarks of Siemens AG and are to be used only for purposes of comparison.
INDRAMAT product designations INK- are registered trademarks of Bosch-Rexroth AG and are to be used only for purposes of comparison.
LENZE product designations are registered trademarks of LENZE AG, and are to be used only for purposes of comparison.
DESINA: Explanation: see introduction.

Application

Low cost alternativ to Motorcables with PUR Sheath for fix instalation or occasional moving applications. These low-capacitance incremental encoder
cables or position feedback cables transmit the control pulses for positioning and operating characteristics of servomotors. These cables are used as
connecting cables for tachos, brakes and pulse generators in industrial equipment, machine tools, control and automation equipment.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part
no.
707417
707389
707390
803672
802471
705461
707392
707394
707077
707397
707398

No.cores x
cross-sec.
mm
( 4 x 2 x 0,34 + 4 x 0,5)
( 3 x (2 x 0,14) + 4 x 0,14 + 2 x 0,5)
(3 x (2 x 0,14) + 4 x 0,14 + 4 x 0,25 + 2 x 0,5)
(2 x 2 x 0,22 + 1 x 2 x 0,34)
(2 x 2 x 0,22)
( 4 x 2 x 0,25 + 2 x 0,5)
( 4 x 2 x 0,25 + 2 x 1,0)
(4 x 2 x 0,14 + 4 x 1,0 + (4 x 0,14))
3 x (2 x 0,14) + (2 x 0,5)
4 x (2 x 0,14) + (2 x 1,0)
3 x (2 x 0,14) + (3 x 0,14)

for
system

OEM
Part no.

Sheath
colour

Outer
app. mm

Siemens
Siemens
Siemens
Siemens
Siemens
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Lenze
Lenze
Lenze

6FX 5008-1BD21
6FX 5008-1BD41
6FX 5008-1BD51
6FX 5008-2DC00
6FX 5008-1DC00
INK-0448
INK-0209
INK-0532
-

Green
Green
Green
Green
Green
Orange
Orange
Orange
Green
Green
Green

8,9
8,8
9,6
6,9
6,9
8,4
8,8
9,7
9,3
11,0
9,2

Cop.
weight
kg / km
70,3
58,0
70,7
38,0
35,0
50,0
64,0
86,0
54,0
70,0
41,0

Weight
app. kg / km
117,8
118,9
137,7
61,0
71,0
99,0
119,0
149,0
95,0
145,0
102,0

AWG-No.
-

Dimensions and specifications may be changed without prior notice. (RN07)

Suitable HELUTEC Signal and power connectors


can be found in our Cable Accessories catalogue.

467

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPSERV PUR high flexible motor and servo cable for


drag chain 0,6/1 kV, for example according to Siemens 6FX8008PLUS,
Lenze, Bosch Rexroth

Technical data

Special PUR drag chain cable


acc. to UL AWM Style 21223 or
20234 CSA AWM
VDE-recognized
Temperature range
flexing -30C to +80C
fixed installation -40C to +90C
Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
A.c. test voltage, 50 Hz
4000 V
Insulation resistance
min. 20 MOhm x km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
IEC 60228 cl.6
Core insulation halogen-free PP
Core identification
power supply cores
core 1: black with imprint U/L1/C/L+
core 2: black with imprint V/L2
core 3: black with imprint W/L3/D/Lcontrol cores
TOPSERV 109 PUR without control cores
TOPSERV 113 PUR with 1 control cores
acc. to Siemens
core 1: black with imprint BR1
core 2: white with imprint BR2
acc. to Lenze
core 1: brown with imprint BR1
core 2: white with imprint BR2
TOPSERV121 PUR with 2 control cores
pair 1: black with number no. 5+6
pair 2: black with number no. 7+8
GN-YE conductor
Screening of the control cores in pairs
wrapped with tinned copper braid
Power supply cores laid up
with optimal lay length and
stabilising filler
Fleece wrapping facilitates sliding
Overall screening from tinned copper
braid, optimal coverage approx. 85%
Outer sheath of PUR
Sheath colour orange (RAL 2003)

Properties

Low adhesion, flame retardant, extremely


abrasion resistant, halogen-free, resistant
to UV, oil, hydrolysis and microbial attack
PUR sheath
Optimized insulation materials ensure
resistance to oils (including mineral oils),
greases, coolants, hydraulic fluids as well
as many alkalis and solvents.
Optimum compliance with requirements
for electromagnetic compatibility (EMC) by
approx. 85% coverage from the braided
screen
These cables are produced to high quality
specifications and conform to the
DESINA standard.
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Resistant to cleaning and disinfecting
agents acc. to

Tests
PUR outer sheath self-extinguishing and
flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

For a corresponding encoder cables please check chapter TOPGEBER 512 PUR
For servo cables with non or only slight drag chain application please check chapter TOPSERV PVC
Brackets ( ) indicate screen
DESINA explanation see introduction
SIEMENS product designations 6FX 5008-plus are registered trademarks of Siemens AG and are to be used only for purposes of comparison
Lenze product designations are registered trademarks of Lenze AG and are to be used only for purposes of comparison
Bosch Rexroth product designations INK are registered trademarks of Bosch Rexroth AG and are to be used only for purposes of comparison

Application

The combination of supply cores with the control cores for the braking function and the thermal protection in these cables is ideal. Precision servomotors,
as used today in many areas of highly-automated manufacturing processes, call for high-quality, reliable and long-lasting cables. These requirements
are met to a high degree by these cables. The cables have an additional overall screen to ensure EMC compatibillity, i. e. for protection against
electromagnetic interference. Production is based on the specifications of established manufacturers of servo-drives and controls, as well as on various
VDE, UL and CSA standards. Applications include machine, plant and robot construction, automation, drive, control and production engineering.
Attractive for export-oriented mechanical and system engineering. Please observe applicable installation regulations for use in energy supply chains.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation

468

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPSERV PUR high flexible motor and servo cable for


drag chain 0,6/1 kV, for example according to Siemens 6FX8008PLUS,
Lenze, Bosch Rexroth

TOPSERV 109 PUR, acc.to Siemens 6FX8008PLUS


Part
no.

75943
75944
75945
75946
75947
75948
75949
75950
75951
700437
700897

No.cores x
cross-sec.
mm
( 4 G 1,5)
( 4 G 2,5)
( 4 G 4)
( 4 G 6)
( 4 G 10)
( 4 G 16)
( 4 G 25)
( 4 G 35)
( 4 G 50)
( 4 G 70)
( 4 G 95)

for
system

OEM
Part no.

Sheath
colour

Outer
app. mm

Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens

6FX8008-1BB11
6FX8008-1BB21
6FX8008-1BB31
6FX8008-1BB41
6FX8008-1BB51
6FX8008-1BB61
6FX8008-1BB25
6FX8008-1BB35
6FX8008-1BB50
6FX8008-1BB70
-

Orange RAL 2003


Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003

8,9
10,7
12,2
14,5
17,5
21,6
25,2
28,6
33,4
39,9
49,5

for
system

OEM
Part no.

Sheath
colour

Outer
app. mm

Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens

6FX8008-1BA11
6FX8008-1BA21
6FX8008-1BA31
6FX8008-1BA41
6FX8008-1BA51
6FX8008-1BA61
6FX8008-1BA25
6FX8008-1BA35
6FX8008-1BA50

Orange RAL 2003


Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003

11,6
13,2
14,8
16,3
19,5
23,1
26,8
30,9
34,2

for
system

OEM
Part no.

Sheath
colour

Outer
app. mm

Lenze
Lenze
Lenze
Lenze
Lenze
Lenze
Lenze

Orange RAL 2003


Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003

10,5
11,5
13,2
14,6
17,6
20,1
23,8

for
system

OEM
Part no.

Sheath
colour

Outer
app. mm

Orange RAL 2003


Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003

11,5
11,5
11,1
12,5
14,3
16,2
19,0
22,2
26,2
29,8
33,7

for
system

OEM
Part no.

Sheath
colour

Outer
app. mm

Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth

INK-0670
INK-0653
INK-0650
INK-0602
INK-0603
INK-0604
INK-0605
INK-0606
INK-0607
INK-0667
INK-0668

Orange RAL 2003


Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003

9,2
11,5
12,4
12,6
12,2
14,6
15,6
16,2
16,0
16,7
18,2
18,8
19,0
21,5
22,4
22,4
26,9
28,0
32,5
37,0

TOPSERV 113 PUR, acc.to Siemens 6FX8008PLUS


Part
no.

78948
78949
78950
78951
78952
75956
75957
75958
75959

No.cores x
cross-sec.
mm
( 4 G 1,5 + (2 x 1,5))
( 4 G 2,5 + (2 x 1,5))
( 4 G 4 + (2 x 1,5))
( 4 G 6 + (2 x 1,5))
( 4 G 10 + (2 x 1,5))
( 4 G 16 + (2 x 1,5))
( 4 G 25 + (2 x 1,5))
( 4 G 35 + (2 x 1,5))
( 4 G 50 + (2 x 1,5))

TOPSERV 113 PUR, acc.to Lenze


Part
no.

707228
707229
707230
707231
707232
707746
707747

No.cores x
cross-sec.
mm
( 4 G 1 + (2 x 0,5))
( 4 G 1,5 + (2 x 0,5))
( 4 G 2,5 + (2 x 0,5))
( 4 G 4 + (2 x 1,0))
( 4 G 6 + (2 x 1,0))
( 4 G 10 + (2 x 1,0))
( 4 G 16 + (2 x 1,0))

TOPSERV 113 PUR


Part
no.

77376
700199
74506
74507
74508
74514
74509
74510
74511
74512
74513

No.cores x
cross-sec.
mm
( 4 G 1 + (2 x 0,75))
( 4 G 1,5 + (2 x 0,5))
( 4 G 1,5 + (2 x 1,0))
( 4 G 2,5 + (2 x 1,0))
( 4 G 4 + (2 x 1,0))
( 4 G 6 + (2 x 1,0))
( 4 G 10 + (2 x 1,0))
( 4 G 16 + (2 x 1,0))
( 4 G 25 + (2 x 1,0))
( 4 G 35 + (2 x 1,0))
( 4 G 50 + (2 x 1,0))

TOPSERV 121 PUR, acc.to Bosch Rexroth


Part
no.

706003
73774
76103
73579
700561
73580
78955
74094
700562
78956
74095
700563
78957
74096
700564
78958
75978
75979
75980
700565

No.cores x
cross-sec.
mm
( 4 G 0,75 + (2 x 0,5))
( 4 G 1 + 2 x (2 x 0,75))
( 4 G 1,5 + 2 x (2 x 0,5))
( 4 G 1,5 + 2 x (2 x 1,0))
( 4 G 1,5 + 2 x (2 x 0,75))
( 4 G 2,5 + 2 x (2 x 1,0))
( 4 G 2,5 + 2 x (2 x 1,5))
( 4 G 4 + 2 x (2 x 1,0))
( 4 G 4 + (2 x 1,0) + (2 x 1,5))
( 4 G 4 + 2 x (2 x 1,5))
( 4 G 6 + 2 x (2 x 1,0))
( 4 G 6 + (2 x 1,0) + (2 x 1,5))
( 4 G 6 + 2 x (2 x 1,5))
( 4 G 10 + 2 x (2 x 1,0))
( 4 G 10 + (2 x 1,0) + (2 x 1,5))
( 4 G 10 + 2 x (2 x 1,5))
( 4 G 16 + 2 x (2 x 1,5))
( 4 G 25 + 2 x (2 x 1,5))
( 4 G 35 + 2 x (2 x 1,5))
( 4 G 50 + 2 x (2 x 2,5))

Cop.
weight
kg / km
90,0
132,0
204,0
315,0
488,0
769,0
1100,0
1510,0
2133,0
3029,0
4606,0

Weight
app. kg / km

Cop.
weight
kg / km
148,0
187,0
268,0
358,0
584,0
825,0
1283,0
1850,0
2540,0

Weight
app. kg / km

Cop.
weight
kg / km
88,0
106,0
152,0
229,0
333,0
508,0
751,0

Weight
app. kg / km

Cop.
weight
kg / km
134,0
127,0
138,0
177,0
258,0
348,0
574,0
815,0
1273,0
1840,0
2530,0

Weight
app. kg / km

Cop.
weight
kg / km
77,0
148,0
145,0
182,0
170,0
229,0
241,0
312,0
318,0
324,0
376,0
398,0
450,0
609,0
610,0
625,0
904,0
1323,0
1621,0
2600,0

Weight
app. kg / km

142,0
206,0
290,0
423,0
672,0
1038,0
1495,0
1936,0
2774,0
3803,0
5102,0

233,0
315,0
403,0
555,0
769,0
1207,0
1642,0
2120,0
2918,0

166,0
206,0
268,0
387,0
523,0
766,0
1174,0

250,0
240,0
212,0
274,0
378,0
493,0
736,0
1071,0
1616,0
2080,0
2854,0

138,0
254,0
250,0
262,0
290,0
336,0
350,0
475,0
485,0
490,0
606,0
615,0
621,0
905,0
915,0
925,0
1226,0
1595,0
2196,0
3000,0

AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
AWG-No.
16
14
12
10
8
6
4
2
1
AWG-No.
16
16
14
12
10
8
6
AWG-No.
17
16
16
14
12
10
8
6
4
2
1
AWG-No.
17
17
17
16
16
14
14
12
12
12
10
10
10
8
8
8
6
4
2
1

Dimensions and specifications may be changed without prior notice. (RN07)

469

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPGEBER 512 PUR high flexible Feedback cable for


drag chain according to Siemens, Bosch Rexroth, Lenze and other
Standards

Technical data

Special PUR drag chain feedback cable


acc. to UL AWM style 20233 and 20236
and CSA
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
acc. to Siemens 30 V
acc. to Bosch Rexroth and Lenze 300 V
further details on request
A.c. test voltage, 50 Hz
core/core 2000 V
core/screen 1000 V
Mutual capacitance at 800 Hz
core/core approx. 70 nF/km
core/screen approx. 110 nF/km
Insulation resistance
min. 20 MOhm x km
Coupling resistance
max. 250 Ohm
Minimum bending radius
flexing 10x cable
fixed installation 6x cable

Cable structure

tinned copper, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insulation of special polypropylene
Core colours on demand
Fleece wrapping facilitates sliding
Overall screening of tinned copper wire
braid with tinned drain wire, coverage
approx. 85%
Polyester foil
Outer sheath of PUR
Sheath colour green (RAL 6018)
acc. to DESINA or orange

Properties

PUR outer sheath, low adhesion, extremely


abrasion resistant, halogen-free, resistant
to UV-, oil-, hydrolysis and microbial attack
Special feature: These cables are produced
to high quality specifications and conform
to the DESINA-standard
Due to the high grade special core
insulation, the PUR sheath and the highly
flexible conductor, these cables are ideally
suitable for use in drag chains and provide
high functional reliability
Optimum compliance with requirements
for electromagnetic compatibility (EMC) by
approx. 85% coverage from the braided
screen
Particularly attractive for export-oriented
markets due to UL/CSA approval
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Resistant to cleaning and disinfecting
agents acc. to

Note

For a corresponding motor- and servocables please check chapter TOPSERV PUR
Encoder cables for static application please check chapter TOPGEBER 511 PVC
Brackets ( ) indicate screen.
SIEMENS product designations 6FX 8008-... are registered trademarks of Siemens AG and are to be used only for purposes of comparison.
Bosch Rexroth product designations INK- are registered trademarks of Bosch-Rexroth AG and are to be used only for purposes of comparison.
DESINA: Explanation: see introduction.

Application

These low-capacitance incremental encoder cables or position feedback cables transmit the control pulses for positioning and operating characteristics
of servomotors. These cables are used as connecting cables for tachos, brakes and pulse generators in applications subjected to heavy mechanical
stresses in industrial equipment, machine tools, control and automation equipment. Please observe applicable installation regulations for use in energy
supply chains.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Continuation

470

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPGEBER 512 PUR high flexible Feedback cable for


drag chain according to Siemens, Bosch Rexroth, Lenze and other
Standards

Part
no.
700655
78081
707400
700657
700540
700654
700653
78079
804767
706333
705413
707403
707404
707405
707406
707407
702050
78080
77741
707738
707739
707740
707408
707418
707409
77743
79513
707410
700560
77753
78963
78828
79613
77744
78372
77750
705221

No.cores x
cross-sec.
mm
( 8 x 2 x 0,18)
( 4 x 2 x 0,34 + 4 x 0,5)
( 3 x (2 x 0,14) + 2 x 0,5)
( 3 x (2 x 0,14) + 4 x 0,14 + 2 x 0,5)
( 3 x (2 x 0,14) + 4 x 0,14 + 4 x 0,25 + 2 x 0,5)
( 4 x 2 x 0,18)
( 2 x 2 x 0,18)
( 12 x 0,22)
( 2 x 2 x 0,2 + 2 x 0,38)
( 5 x 2 x 0,25 + 2 x 0,5)
( 3 x 2 x 0,25 + 2 x 0,5)
( 3 x 2 x 0,25)
( 5 x 2 x 0,14 + 2 x 0,5)
3 x (2 x 0,14) + (2 x 0,5)
4 x (2 x 0,14) + (2 x 1,0)
3 x (2 x 0,14) + (3 x 0,14)
(4 x 2 x 0,25 + 2 x 1,0)
( 4 x 2 x 0,25 + 2 x 0,5)
( 9 x 0,5)
( 4 x 2 x 0,25 + 2 x 1,0)
( 4 x 2 x 0,25 + 2 x 0,5)
( 9 x 0,5)
(4 x 2 x 0,14 + 4 x 1,0 + (4 x 0,14))
(3 x (2 x 0,25) + 3 x 0,25 + 2 x 1,0)
(2 x 2 x 0,25 + 2 x 0,5)
( 3 x (2 x 0,14) + 2 x (1 x 0,5))
( 4 x 2 x 0,14 + 4 x 0,5)
( 3 x 2 x 0,14 + 2 x 1,0)
(4 x 2 x 0,14 + (4 x 0,14) + 4 x 0,5)
( 10 x 0,14 + 2 x 0,5)
( 5 x 2 x 0,14 + 2 x 0,5)
( 3 x 2 x 0,25)
( 5 x 2 x 0,38 + 2 x 0,5)
( 3 x (2 x 0,14) + 2 x 1,0)
( 3 x 2 x 0,14 + 2 x 0,5)
( 4 x (2 x 0,25) + 2 x 1,0)
( 4 x 2 x 0,25)

for
system

OEM
Part no.

Sheath
colour

Outer
app. mm

Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Siemens
Berger Lahr
Elau
B+R
B+R
Lenze
Lenze
Lenze
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Bosch Rexroth
Heidenhain
Heidenhain
Heidenhain
Heidenhain
Heidenhain
Baumller
-

6FX 8008-1BD11
6FX 8008-1BD21
6FX 8008-1BD31
6FX 8008-1BD41
6FX 8008-1BD51
6FX 8008-1BD61
6FX 8008-1BD71
6FX 8008-1BD81
6FX 8008-2DC00
INK-0209 grn
INK-0448 grn
INK-0208 grn
INK-0209
INK-0448
INK-0208
INK-0532
INK-0280
INK-0750
-

Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Orange
Orange
Orange
Orange
Orange
Orange
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green
Green

7,8
9,8
9,0
8,9
9,6
6,4
5,0
7,5
7,0
8,8
7,4
6,5
8,7
9,8
11,3
10,3
8,8
8,5
8,8
8,8
8,5
8,8
9,7
9,0
7,2
8,4
8,5
9,1
8,3
7,2
9,0
7,2
8,6
8,2
7,2
10,5
7,5

Cop.
weight
kg / km
54,0
83,0
74,0
66,0
75,0
35,0
24,0
65,0
40,0
69,0
43,0
31,0
48,0
42,0
66,0
41,0
64,0
51,0
69,0
64,0
51,0
69,0
81,0
84,0
38,0
81,0
52,0
72,0
67,0
43,0
72,0
55,0
69,0
71,0
35,0
93,0
39,0

Weight
app. kg / km
79,0
135,0
119,0
120,0
138,0
57,0
42,0
74,0
74,0
127,0
82,0
60,0
98,0
98,0
144,0
127,0
99,0
106,0
124,0
99,0
106,0
124,0
142,0
134,7
79,0
109,0
100,0
132,0
104,0
83,0
98,0
83,0
130,0
107,0
67,0
175,0
88,0

AWG-No.
24
21
21
26
24
24
24
24
24
24
24
24
24
24
20
20
20
20
20
20
20
26
26
26
26
24
21
26
26
24
24

Dimensions and specifications may be changed without prior notice. (RN07)

Suitable HELUTEC Signal and power connectors


can be found in our Cable Accessories catalogue.

471

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPSERV 600 VFD EMC-preferred type, high flexible motor


power supply cable, oil-resistant, NFPA 79 Edition 2012

Technical data

TPE motor supply cable acc. to


UL-Std.1277 and UL-Std.2277
Temperature range
-25C to +90C
Nominal voltage
TC 600 V
WTTC 1000 V
Test voltage 4000 V
Minimum bending radius
flexing 5x cable
permanently flexing 7,5 cable
Coupling resistance
max. 250 Ohm/km

Cable structure

Tinned copper conductor, extra fine wire


with AWG dimensions
Core insualtion of special PVC
with transparent nylon skin
Black cores with continuous white
numbering
GN-YE conductor in the outer layer
Cores stranded in layers with
optimal lay-length
Fleece
1. Screening with special aluminium foil
2. Screening with braid of tinned copper
wires, optimal coverage approx. 85%
Separator
Outer sheath of special TPE
Sheath colour black (RAL 9005) or
orange (RAL 2003)
with length marking in feet

Properties

self-extinguishing and flame retardant


acc. to CSA FT4
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
UV-resistant
Tests
UL:
TC-ER, WTTC 1000 V, MTW, NFPA 79 2012,
PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12) OIL RES I & II,
90C dry / 75C wet, Cold Bend Test -40C
Class 1 Div. 2 per NEC Art. 336, 392, 501
CSA:
c (UL) CIC-TC FT4
AWM I/II A/B FT4

Note

VFD = Variable Frequency Drive

Application

Highly-flexible, extremly oil-resistant motor supply cable for modern servomotors; the double-screening with special aluminium foil (100% coverage)
and tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbance and the resultant failures. Approved to
NFPA 79 edition 2012 for open, unprotected installation on cable trays and from cable trays to the machine. The special TPE sheath is extremly resistant
to oil, coolants and solvents and hence the perfect solution for industrial applications with open installation, installation in pipes and in the earth.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Sheath colour black
Part no.

62607
62608
62609
62610
62611
62612
62613
62614
62615

No.cores
x AWG-No.
4 x 18
4 x 16
4 x 14
4 x 12
4 x 10
4x8
4x6
4x4
4x2

CrossOuter Cop.
section mm app. mm weight
kg / km
0,963
9,9
38,0
1,31
11,4
51,0
2,08
12,5
80,0
3,31
14,0
127,0
5,26
17,1
230,0
8,37
22,3
384,0
13,31
25,4
614,0
21,21
30,1
960,0
33,6
35,3 1344,0

Weight
app.
kg / km
163,0
184,0
197,0
266,0
401,0
669,0
917,0
1364,0
1990,0

Dimensions and specifications may be changed without prior notice. (RN01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-MS-EP4

472

Sheath colour orange


Part no.
62616
62617
62618
62619
62620
62621
62622
62623
62624

No.cores
x AWG-No.
4 x 18
4 x 16
4 x 14
4 x 12
4 x 10
4x8
4x6
4x4
4x2

CrossOuter Cop.
section mm app. mm weight
kg / km
0,963
9,9
38,0
1,31
11,4
51,0
2,08
12,5
80,0
3,31
14,0
127,0
5,26
17,1
230,0
8,37
22,3
384,0
13,31
25,4
614,0
21,21
30,1
960,0
33,6
35,3 1344,0

Weight
app.
kg / km
163,0
184,0
197,0
266,0
401,0
669,0
917,0
1364,0
1990,0

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPSERV 650 VFD EMC-preferred type, high flexible motor

power supply cable with control cores, oil-resistant, NFPA 79 Edition 2012

Technical data

TPE motor supply cable acc. to


UL-Std.1277 and UL-Std.2277
Temperature range
flexing -25C to +105C
Nominal voltage
TC 600 V
WTTC 1000 V
Test voltage
power supply cores 4000 V
control cores 2000 V
Minimum bending radius
flexing 5x cable
permanently flexing 7,5x cable
Coupling resistance
max. 250 Ohm/km

Cable structure

Tinned copper-conductor, extra fine-wire


with AWG dimensions
Core insualtion of special PVC
with transparent nylon skin
Core identification black cores with
continuous white numbering
- power supply cores no. 1-4
- control cores no. 5+6
GN-YE conductor in the outer layer
Control cores screened in pairs with
plastic-coated aluminium foil, tinned
drain wire
Control cores stranded in pairs and
laid up in layers with optimal lay-length
with the power supply cores
1. Screen with plastic-coated
aluminium foil
2. Tinned copper braided screen,
approx. 85% coverage
Separator
Outer sheath of special TPE
Sheath colour black (RAL 9005)
or orange (RAL 2003)
with length marking in feet

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
UV-resistant
Tests
self-extinguishing and flame retardant
acc. to CSA FT4
UL:
TC-ER, WTTC 1000 V, MTW, NFPA 79 2012,
PLTC-ER (AWG 18 - AWG 12),
ITC-ER (AWG 18 - AWG 12) OIL RES I & II,
90C dry / 75C wet, Cold Bend Test -40C
Class 1 Div. 2 per NEC Art. 336, 392, 501
CSA:
c (UL) CIC-TC FT4
AWM I/II A/B FT4

Note

VFD = Variable Frequency Drive

Application

Highly flexible, extremly oil-resistant motor supply cable for modern servomotors; the double-screening with special aluminium foil (100% coverage)
and tinned copper braid (approx. 85% coverage) provides effective protection against electrical disturbance and the resultant failures. Approved to
NFPA 79 edition 2012 for open, unprotected installation on cable trays and from cable trays to the machine. The special TPE sheath is extremly resistant
to oil, coolants and solvents and hence the perfect solution for industrial applications with open installation, installation in pipes and in the earth.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Sheath colour black
Part no.

No. cores
x AWG-No.

59837
59838
59839
59840
59841
59842
59843
59844
59845

4x AWG 16 +2x AWG 18


4x AWG 14 +2x AWG 18
4x AWG 14 +2x AWG 14
4x AWG 12 +2x AWG 18
4x AWG 12 +2x AWG 14
4x AWG 10 +2x AWG 14
4x AWG 8 +2x AWG 14
4x AWG 6 +2x AWG 14
4x AWG 4 +2x AWG 14

Sheath colour orange


Part no.

No. cores
x AWG-No.

59846
59847
59848
59849
59850
59851
59852
59853
59854

4x AWG 16 +2x AWG 18


4x AWG 14 +2x AWG 18
4x AWG 14 +2x AWG 14
4x AWG 12 +2x AWG 18
4x AWG 12 +2x AWG 14
4x AWG 10 +2x AWG 14
4x AWG 8 +2x AWG 14
4x AWG 6 +2x AWG 14
4x AWG 4 +2x AWG 14

Crosssection mm
1,31/ 0,824
2,08/ 0,824
2,08/ 2,08
3,31/ 0,824
3,31/ 2,08
5,26/ 2,08
8,37/ 2,08
13,31/ 2,08
21,21/ 2,08
Crosssection mm
1,31/ 0,824
2,08/ 0,824
2,08/ 2,08
3,31/ 0,824
3,31/ 2,08
5,26/ 2,08
8,37/ 2,08
13,31/ 2,08
21,21/ 2,08

Outer
app. mm
13,0
14,0
14,6
15,3
15,7
18,2
24,1
27,4
33,4
Outer
app. mm
13,0
14,0
14,6
15,3
15,7
18,2
24,1
27,4
33,4

Cop.
weight
kg / km
88,0
133,0
159,0
197,0
224,0
301,0
457,0
615,0
1450,0

Weight
app. kg / km

Cop.
weight
kg / km
88,0
133,0
159,0
197,0
224,0
301,0
457,0
615,0
1450,0

Weight
app. kg / km

259,0
370,0
399,0
435,0
466,0
703,0
901,0
1275,0
1861,0

259,0
370,0
399,0
435,0
466,0
703,0
901,0
1275,0
1861,0

Dimensions and specifications may be changed without prior notice. (RN01)

473

Cables according to international Approvals / Motor, Feedback and Servo Cables UL/CSA

TOPSERV Hybrid hybrid cable for SICK Hiperface DSL motor

feedback systems

Technical data

TOPSERV PUR
Special PUR drag chain cable acc. to
UL AWM Style 21223 CSA AWM
Temperature range
flexing -30C to +80C
fixed installation -40C to +90C
Nominal voltage
VDE
power supply cores U0/U 600/1000 V
control cores U0/U 300/500 V
UL/CSA 1000 V
A.c. test voltage, 50 Hz
power supply cores 4000 V
control cores 1000 V
Insulation resistance
min. 20 MOhm x km
Coupling resistance
max. 250 Ohm/km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
min. 5 mio. cycles

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
IEC 60228 cl.6
Core insulation halogen-free PP
Core identification
power supply cores
core 1: black with imprint U/L1/C/L+
core 2: black with imprint V/L2
core 3: black with imprint W/L3/D/Lcontrol cores
pair 1: black with number no. 5+6
pair 2: white and blue
GN-YE conductor
Screening of the control cores in pairs
wrapped with tinned copper braid
Power supply cores laid up
with optimal lay length and
stabilising filler
Overall screening from tinned copper
braid, optimal coverage approx. 85%
Outer sheath of PVC or PUR
Sheath colour orange (RAL 2003)
acc. to DESINA

Properties

low capacitance
PUR outer sheath: low adhesion, extremely
abrasion resistant, halogen-free, resistant
to UV-, oil-, hydrolysis and microbial attack
Optimum compliance with requirements
for electromagnetic compatibility (EMC) by
approx. 85% coverage from the braided
screen
These cables are produced to high quality
specifications and conform to the
DESINA standard.
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PUR outer sheath self-extinguishing and
flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

The technical data for TOPSERV Hybrid PVC cables are available on request.

Application

The supply conductors for these cables are ideally combined with the control conductors for the brake function and the transmission of the Sick
Hiperface DSL protocols. Applications include machine, plant and robot construction. Please observe applicable installation regulations for use in
energy supply chains.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TOPSERV Hybrid PVC for fixed or not constantly movements
Part
no.

709930
709932
709933
709934
709935
709936
709937
709938

No.cores x
cross-sec.
mm
(4G0,5 + (2x0,34) C + (2x26 AWG)) C
(4G1 + (2x0,75) C + (2x22 AWG)) C
(4G1,5 + (2x0,75) C + (2x22 AWG)) C
(4G2,5 + (2x1) C + (2x22 AWG)) C
(4G4 + (2x1) C + (2x22 AWG)) C
(4G6 + (2x1) C + (2x22 AWG)) C
(4G10 + (2x1,5) C + (2x22 AWG)) C
(4G16 + (2x1,5) C + (2x22 AWG)) C

TOPSERV Hybrid PUR, high flexible for drag chain


Part
no.

709703
708543
710081
708544
708545
708546
708547
708548
709705

No.cores x
cross-sec.
mm
(4G0,5 + (2x0,34) C + (2x26 AWG)) C
(4G1 + (2x0,75) C + (2x22 AWG)) C
(4G1,5 + (2x0,75) C + (2x24 AWG)) C
(4G1,5 + (2x0,75) C + (2x22 AWG)) C
(4G2,5 + (2x1) C + (2x22 AWG)) C
(4G4 + (2x1) C + (2x22 AWG)) C
(4G6 + (2x1) C + (2x22 AWG)) C
(4G10 + (2x1,5) C + (2x22 AWG)) C
(4G16 + (2x1,5) C + (2x22 AWG)) C

Dimensions and specifications may be changed without prior notice.

474

Sheath
colour

Outer
app. mm

Orange RAL 2003


Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003

9,3
11,6
12,2
13,8
15,3
17,2
20,3
22,6

Sheath
colour

Outer
app. mm

Orange RAL 2003


Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003
Orange RAL 2003

9,3
11,6
11,7
12,7
13,9
15,7
18,0
21,0
23,4

Cop.
weight
kg / km
72,0
130,0
152,0
207,0
273,0
357,0
530,0
768,0

Weight
app. kg / km

Cop.
weight
kg / km
76,0
133,0
146,0
155,0
205,0
280,0
363,0
538,0
775,0

Weight
app. kg / km

123,0
208,0
248,0
326,0
415,0
538,0
752,0
1005,0

127,0
212,0
229,0
269,0
310,0
420,0
540,0
760,0
1020,0

AWG-No.
26
22
22
22
22
22
22
22
AWG-No.
26
22
24
22
22
22
22
22
22

UL/CSA HEAT-RESISTANT CABLES

Cables according to international Approvals / Heat resistant Cables UL/CSA

SiHF UL/CSA halogen-free, 150C/ 600 V, two-approvals silicon multicore cable

Technical data

Special silicone multicore cable with higher


heat-resistance range to UL Style 4476 and
CSA AWM II A/B
Temperature range
VDE -60C to +180C
(up to +220C for short time)
UL/CSA -50C to +150C
Nominal voltage
VDE U0/U 300/500 V
UL/CSA 600 V
Test voltage 2000 V
Breakdown voltage min. 5000 V
Insulation resistance
min. 200 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)

Cable structure

Tinned copper conductors to DIN VDE 0295


cl.5, BS 6360 cl.5 and IEC 60228 cl.5
Core insulation of silicone
Core identification to DIN VDE 0293-308
colour coded or black cores with
continuous white numbering
For 2-cores brown, blue
Cores stranded in layers with
optimal lay-length
GN-YE conductor, 3 cores and above
Outer sheath of silicone
Sheath colour black

Properties

Advantages
Hardly changes of dielectric strength and
the insulation resistance also at high
temperatures, high ignition or flash point,
in case of fire, forms an insulating layer of
SiO2
Resistant to
High molecular oils, fats from vegetables
and animals, alcohols, plasticizers and
clophenes, diluted acids, lyes and salt
dissolution, oxidation substances, tropical
influences and weather, lake water, oxygen
and UV
Halogen-free
acc. to DIN VDE 0482 part 267/
DIN EN 50267-2-1/IEC 60754-1 (equivalent
DIN VDE 0472 part 815)
Behaviour in fire no flame propagation
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2,IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
CSA FT1
For laying as a fixed installation only in open
or ventilated pipe systems as well as in
ducts. Otherwise the mechanical properties
of the silicon are reduced by the enclosed
air at temperatures exceeding 90C.

Note

G = with green-yellow conductor


x = without green-yellow conductor
screened analogue type:
SiHF-C-Si UL/CSA , confer page 478

Application

UL-CSA approved Silicone cables were evolved for use wherever insulation is subjected to extreme temperature changes. They are heat-resistant for
permanent temperature up to +180C, for short time operation up to +220C. The good performance of the environmental resistant properties means
that silicone cables can be used at temperatures down to -60C. Silicone cables are halogen-free cables and are especially suited for installation in
power stations. They have also found their uses in the steel producing industries, aviation industry, ship building as well as in ceramic, glass and cement
factories. Due to elastical characteristic of core insulations, these are used as flexible connection cable.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
23214
23215
23216
23217
23218
23219
23220
23221
23222
23223
23224
23225

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
6 G 0,5
7 G 0,5
8 G 0,5
10 G 0,5
12 G 0,5
16 G 0,5
18 G 0,5
25 G 0,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
7,7
9,6
20
8,1
14,4
20
8,8
19,2
20
9,4
24,0
20
10,4
28,8
20
10,4
33,6
20
10,8
38,4
20
12,8
48,0
20
13,4
57,6
20
13,9
76,8
20
14,4
86,4
20
16,8
120,0

Weight
app.
kg / km
73,0
82,0
98,0
120,0
131,0
140,0
183,0
201,0
241,0
269,0
311,0
401,0

Part no.
23226
23227
23228
23229
23230
23231
23232
24010
23233
23234
23235
23236
23237

No.cores x
cross-sec.
mm
2x1
3G1
4G1
5G1
6G1
7G1
8G1
9G1
10 G 1
12 G 1
16 G 1
18 G 1
25 G 1

AWG-No. Outer Cop.


app. mm weight
kg / km
18
8,2
19,2
18
9,0
28,2
18
10,0
38,4
18
10,6
48,0
18
11,4
57,6
18
11,4
67,2
18
12,4
76,8
18
13,2
86,0
18
13,2
96,0
18
14,4
115,2
18
15,7
153,6
18
16,6
172,8
18
19,1
240,0

Weight
app.
kg / km
88,0
111,0
130,0
161,0
182,0
198,0
251,0
277,0
304,0
343,0
441,0
492,0
617,0
Continuation

476

Cables according to international Approvals / Heat resistant Cables UL/CSA

SiHF UL/CSA halogen-free, 150C/ 600 V, two-approvals silicon multicore cable


Part no.
23238
23239
23240
23241
23242
23243
23244
23245
23246
23247
23248
23249
23250
23251
23252
23253
23254
23255
23256
23257
23258
23259
23260
23261
23262
23263
23264
23265
23266
23267
23268
23269

No.cores x
cross-sec.
mm
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
6 G 1,5
7 G 1,5
8 G 1,5
10 G 1,5
12 G 1,5
14 G 1,5
16 G 1,5
18 G 1,5
20 G 1,5
25 G 1,5
41 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
6 G 2,5
7 G 2,5
8 G 2,5
10 G 2,5
12 G 2,5
16 G 2,5
18 G 2,5
25 G 2,5
2x4
3G4
4G4
5G4
7G4

AWG-No. Outer Cop.


app. mm weight
kg / km
16
9,1
28,8
16
9,6
43,2
16
10,6
57,6
16
11,4
72,0
16
12,4
86,4
16
12,4
100,8
16
13,9
115,2
16
16,1
144,0
16
16,6
172,6
16
18,0
201,6
16
20,0
230,4
16
20,9
259,2
16
21,8
288,0
16
24,0
345,6
16
29,2
590,4
14
9,8
48,0
14
10,4
72,0
14
11,6
96,0
14
12,4
120,0
14
13,6
144,0
14
13,6
168,0
14
14,9
192,0
14
17,2
240,0
14
21,0
288,0
14
22,6
384,0
14
24,0
432,0
14
28,8
600,0
12
10,9
76,8
12
11,8
115,2
12
12,9
153,6
12
14,5
192,0
12
17,8
268,8

Weight
app.
kg / km
117,0
131,0
166,0
198,0
240,0
261,0
298,0
359,0
431,0
520,0
569,0
652,0
724,0
925,0
1440,0
141,0
174,0
217,0
271,0
314,0
331,0
404,0
495,0
554,0
725,0
838,0
1108,0
190,0
241,0
304,0
384,0
527,0

Part no.
23270
23271
23272
23273
23274
23275
23276
23277
23278
23279
23280
23281
23282
23283
23284
23285
23286
23287
23288
23289
23290

No.cores x
cross-sec.
mm
2x6
3G6
4G6
5G6
7G6
2 x 10
3 G 10
4 G 10
5 G 10
7 G 10
2 x 16
3 G 16
4 G 16
5 G 16
7 G 16
2 x 25
3 G 25
4 G 25
2 x 35
3 G 35
4 G 35

AWG-No. Outer Cop.


app. mm weight
kg / km
10
14,4
115,2
10
15,1
172,8
10
16,4
230,4
10
18,2
288,0
10
21,1
403,2
8
18,0
192,0
8
18,9
288,0
8
20,0
384,0
8
22,1
480,0
8
24,9
672,0
6
20,9
307,2
6
22,8
460,8
6
24,9
614,4
6
26,9
768,0
6
28,1
1075,3
4
25,1
480,0
4
27,0
720,0
4
32,1
960,0
2
28,7
672,0
2
30,6
1008,0
2
32,9
1344,0

Weight
app.
kg / km
284,0
392,0
492,0
610,0
681,0
405,0
620,0
741,0
914,0
1164,0
441,0
501,0
623,0
971,0
1690,0
711,0
1210,0
1524,0
1140,0
1523,0
2217,0

Dimensions and specifications may be changed without prior notice. (RN03)

Suitable accessories can be found in Chapter X.


Cable protection tube - HTP

477

Cables according to international Approvals / Heat resistant Cables UL/CSA

SiHF-C-Si UL/CSA halogen-free, 150C/ 600 V, two-approvals silicon


multicore cable, Cu-screened, EMC-preferred type

Technical data

Special silicone multicore cable with higher


heat-resistance range to UL Style 4476 and
CSA AWM II A/B
Temperature range
VDE -60C to +180C
(up to +220C for short time)
UL/CSA -50C to +150C
Nominal voltage
VDE U0/U 300/500 V
UL/CSA 600 V
Test voltage 2000 V
Breakdown voltage min. 5000 V
Insulation resistance
min. 200 MOhm x km
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 20x106 cJ/kg (up to 20 Mrad)

Cable structure

Tinned copper conductors to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of silicone
Core identification to DIN VDE 0293-308
colour coded or black cores with
continuous white numbers
For 2-cores brown, blue
Cores stranded in layers with
optimal lay-length
GN-YE conductor, 3 cores and above
Foil separator
Tinned copper braided screening,
approx. 85% coverage
Outer sheath of silicone
Sheath colour black
Tests
Halogen-free
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Behaviour in fire
no flame propagation acc. to
DIN VDE 0482-332-1-2, DIN EN 60332-1-2,
IEC 60332-1 (equivalent DIN VDE 0472
part 804 test method B), CSA FT1.

Properties

Advantages
Hardly changes of dielectric strength and
the insulation resistance, also at high
temperatures high ignition or flash point,
in case of fire, forms an insulating layer of
SiO2
Resistant to
High molecular oils, fats from vegetables
and animals, alcohols, plasticizers and
clophenes, diluted acids, lyes and salt
dissolution, oxidation substances, tropical
influences and weather, lake water, oxygen
and UV
For laying as a fixed installation only in open
or ventilated pipe systems as well as in
ducts. Otherwise the mechanical properties
of the silicon are reduced by the enclosed
air at temperatures exceeding 90C.

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
non-screened analogue type:
SiHF UL/CSA, confer page 476

Application

UL-CSA approved Silicone cables were evolved for use wherever insulation is subjected to extreme temperature changes. The good performance of
the environmental resistant properties means that silicone cables can be used at temperatures down to -60C. Silicone cables are halogen-free cables
and are especially suited for installation in power stations. They have also found their uses in the steel producing industries, aviation industry, ship
building as well as in ceramic, glass and cement factories. Due to elastical characteristic of core insulations, these are used as flexible connection cable.
An interference-free transmission of signals and pulse is assured by the high screening density. The ideal interference-protected silicone multicore
flexible cable for such applications as given above.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
22637
22638
22639
22640
22641
22642
22643
22644
22645
22646
22647
22648
22649
22650
22651
22652
22653
22654
22655

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
10 G 0,5
12 G 0,5
2x1
3G1
4G1
5G1
7G1
10 G 1
12 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5

AWG-No. Outer Cop.


app. mm weight
kg / km
20
9,0
55,5
20
9,3
60,8
20
9,7
66,5
18
10,1
81,6
20
10,5
92,2
20
13,2
124,0
20
13,4
134,4
18
9,5
66,7
18
9,6
86,2
18
10,6
96,8
18
11,6
108,3
18
12,1
141,2
18
14,7
190,0
18
15,1
209,8
16
10,6
87,7
16
11,0
103,5
16
11,6
131,7
16
13,1
148,5
16
14,1
193,4

Weight
app.
kg / km
94,0
104,0
125,0
149,0
168,0
237,0
260,0
130,0
151,0
169,0
198,0
236,0
248,0
364,0
169,0
191,0
230,0
272,0
341,0

Dimensions and specifications may be changed without prior notice. (RN03)

478

Part no.
22656
22657
22658
22659
22660
22661
22662
22663
22664
22665
22666
22667

No.cores x
cross-sec.
mm
10 G 1,5
12 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
4G4
5G4
4G6
5G6
4 G 10

AWG-No. Outer Cop.


app. mm weight
kg / km
16
17,3
268,5
16
17,9
298,4
14
12,0
122,3
14
12,7
147,7
14
14,0
188,6
14
15,1
214,9
14
16,9
265,7
12
17,0
294,0
12
19,1
374,0
10
18,6
449,0
10
21,3
563,0
8
25,5
759,0

Weight
app.
kg / km
478,0
521,0
226,0
271,0
332,0
384,0
478,0
516,0
641,0
773,0
980,0
1284,0

UL/CSA ALLWEATHER CABLES & RUBBER CABLES

Cables according to international Approvals / Allweather and Rubber Cables UL/CSA

Rubber / Neoprene Control Cable type SJO and SO

Technical data

UL+CSA approved rubber/neoprene flexible


cables
Temperature range
-40C to +90C
Nominal voltage
SJO 300 V
SO 600 V
Approvals
UL-Std.62
CSA C22.2-49

Cable structure

Bare copper conductor to ASTM B-174


Core insulation of synthetic rubber,
EPDM
Core identification coloured
Colour code
2 cores black, white
3 cores black, white, green
4 cores black, white, green, red
Cores stranded in layers with
optimal lay-length
Hemp or cotton filler
Outer sheath of neoprene (oil resistant)
Sheath colour black

Properties

Resistant
Oil
Wetness
UV-radiation

Note

Note: SJO-18/2
18 = AWG 18
2 = No. of cores
Supply lengths are on original reels of 76
m or 152 m or on drums of 305 m lengths.
Further Types also available: PVC control
cables SJT, SJTO, ST, STO.

Application

As a flexible cord for mobile equipment for use in rougher conditions in the engines and mechanical engineering, dockyards, in agriculture, in cabins
and steel rolling mills and for export overseas.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Nominal voltage 300 Volt, type SJO (90C)
Part no.

No.cores
x AWG-No.

63010
63011
63012
63013
63014
63015
63016
63017
63018

2 x 18
3 x 18
4 x 18
2 x 16
3 x 16
4 x 16
2 x 14
3 x 14
4 x 14

Current
carrying
capacity
in Amp.
7
7
7
10
10
10
15
15
15

Nominal voltage 600 Volt, type SO (90C)


Part no.

No.cores
x AWG-No.

63034
63035
63036
63037
63038
63039
63040
63041
63042
63043
63044
63045
63046
63047
63048

2 x 18
3 x 18
4 x 18
2 x 16
3 x 16
4 x 16
2 x 14
3 x 14
4 x 14
2 x 12
3 x 12
4 x 12
2 x 10
3 x 10
4 x 10

Current
carrying
capacity
in Amp.
7
7
7
10
10
10
15
15
15
20
20
20
25
25
25

Cond. make-up
n x wire
16 x 0,3
16 x 0,3
16 x 0,3
26 x 0,3
26 x 0,3
26 x 0,3
41 x 0,3
41 x 0,3
41 x 0,3
Cond. make-up
n x wire
16 x 0,3
16 x 0,3
16 x 0,3
26 x 0,3
26 x 0,3
26 x 0,3
41 x 0,3
41 x 0,3
41 x 0,3
65 x 0,3
65 x 0,3
65 x 0,3
105 x 0,3
105 x 0,3
105 x 0,3

Dimensions and specifications may be changed without prior notice. (RN04)

Suitable accessories can be found in Chapter X.


Cable tie - T-WS

480

Outer
app. mm
7,8
8,4
9,2
8,3
9,0
10,0
9,4
10,0
10,7
Outer
app. mm
10,0
10,4
11,0
10,4
11,0
12,3
13,5
14,3
15,3
15,3
16,2
18,9
16,4
17,5
19,0

Weight
app. kg / km
65,0
80,0
95,0
130,0
148,0
180,0
195,0
225,0
288,0
Weight
app. kg / km
70,0
86,0
110,0
140,0
155,0
200,0
200,0
235,0
300,0
280,0
310,0
330,0
305,0
325,0
365,0

Cables according to international Approvals / Allweather and Rubber Cables UL/CSA

H07RN-F/SOOW rubber-sheathed cable, harmonizised type

Technical data

Rubber-sheated cable H07RN-F acc. to


DIN VDE 0285-525-2-21 /
DIN EN 50525-2-21 and UL-Std.62
UL - SOOW
CSA - SOOW
Temperature rang
HAR -25C to +60C
UL/CSA -40C to +90C
Permissible operating temperature
at the conductor +60C
Nominal voltage
HAR U0/U 450/750 V
UL/CSA 600 V
Test voltage 2500 V
Minimum bending radius
flexing 10x cable
fixed installation 7,5x cable

Cable structure

Bare copper conductor, fine wire with


AWG dimensions
Core insulation of rubber (EPR)
Core identification
3 cores: BU, BN
4 cores: BN, BK, GY
5 cores: BU, BN, BK, GY
Cores stranded in layers with
optimal lay-length
GN-YE conductor
Outer sheath of rubber (CPE)
Sheath colour black

Properties

Ozone-resistant
Weather and UV-resistant
Resistant to oils and greases

Application

Highly-standardised, heavy-duty rubber-sheated cable for use in practically all machines destined for export markets, in dry, damp, wet environments
and outdoors. As a feeder to transportable motors or machines, cranes, hoists, hand lamps and drilling machines.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part
no.
39025
39026
39027
39028
39029
39030
39031
39032

Crosssection
mm
1
1,5
1,5
1,5
2,5
2,5
2,5
4

No.cores Current carrying


Outer Cop.
Weight
x
capacity in ampere app.
weight app.
AWG-No. at 30C ambient
mm
kg / km kg / km
temperature
3 x 17
10
9,6
29,0
130,0
3 x 15
13
10,2
43,0
165,0
4 x 15
10
11,4
58,0
200,0
5 x 15
8
13,1
72,0
240,0
3 x 13
18
14,0
72,0
235,0
4 x 13
15
15,1
96,0
290,0
5 x 13
12
16,9 120,0
345,0
3 x 11
25
16,0 115,0
320,0

Part
no.
39033
39034
39035
39036
39037
39038
39039

Crosssection
mm
4
4
6
6
6
10
10

No.cores Current carrying


Outer Cop.
Weight
x
capacity in ampere app.
weight app.
AWG-No. at 30C ambient
mm
kg / km kg / km
temperature
4 x 11
20
17,3 154,0
395,0
5 x 11
16
18,7 192,0
485,0
3 x 9
30
17,1 173,0
420,0
4 x 9
25
18,4 230,0
540,0
5 x 9
24
20,1 288,0
650,0
3 x 7
40
22,9 288,0
810,0
4 x 7
35
25,0 384,0
950,0

Dimensions and specifications may be changed without prior notice. (RF01)

Suitable accessories can be found in Chapter X.


Cable tie - T-WS

481

UL/CSA REELING CABLES

482

Cables according to international Approvals / Trailing Cables UL/CSA

TROMMPUR-H trailing, halogen-free

Technical data

Cable structure

Trailing cable acc. to


UL AWM Style 20235 CSA/AWM
Temperature range
flexing -40C to +80C
fixed installation -50C to +80C
Nominal voltage
DIN VDE 600/1000 V
UL 1000 V
A.c. test voltage, 50 Hz
core/core 4000 V
Insulation resistance
min. 20 MOhm x km
Speed of motion
up to 250 m/min
Minimum bending radius
6x cable

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insulation of TPE
Core identification to DIN VDE 0293
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor
Cores stranded around support element
Polyester fleece wrapping
Outer sheath of PUR
with integrated support braiding
Sheath colour yellow

Properties

PUR outer sheath, low adhesion, abrasion


resistant, halogen-free, resistant to UV, oil,
hydrolysis and microbial attack
Due to the PUR outer sheath, the cable is
resistant against ozone and radiation, as well
as oils, greases and petrol

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

Significantly smaller external diameters, smaller bending radii and reduced weights compared to NSHTU cables enable the use of smaller drive motors
and drums, thus providing significant cost savings. Trailing cables are used for high mechanical stress, especially for applications with frequent winding
and unwinding with simultaneous tensile and torsional stress, for building machinery, conveyors and lifting systems, and cranes. They are used as
robust and all-weather resistant cables in the harshest operating environments in mining and in flexible handling equipment and railway motors. The
cables are suitable for installation in dry, damp and wet environments, as well as outdoors.
Notes
During installation and operation the tensile stress on the cable must not exceed 25 N/mm
Acceleration must not exceed 0,4 m/s
1 to 2 turns should remain on the drum during operation
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
77144
77145
77146
77147
77148
77149
77150
77151
77152
77153
77154
77155
77156
77157
77158
77159
77160

No.cores x
cross-sec.
mm
4 G 1,5
5 G 1,5
7 G 1,5
12 G 1,5
18 G 1,5
24 G 1,5
30 G 1,5
42 G 1,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
24 G 2,5
30 G 2,5
40 G 2,5
50 G 2,5

Outer
app. mm
10,2
10,8
12,9
18,4
18,6
21,3
24,6
26,5
11,7
12,7
14,8
20,4
21,1
24,8
27,6
30,0
34,3

Cop.
weight
kg / km
58,0
72,0
101,0
173,0
259,0
345,6
432,0
604,8
96,0
120,0
168,0
288,0
432,0
576,0
720,0
960,0
1200,0

Weight
AWG-No.
app. kg / km
157,0
176,0
245,0
337,0
526,0
662,0
901,0
1056,0
208,0
263,0
327,0
533,0
725,0
988,0
1242,0
1500,0
1800,0

16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14

Part no.
77161
77172
77162
77173
77163
77174
77164
77175
77165
77166
77167
77168
77169
77170
77171

No.cores x
cross-sec.
mm
4G4
5G4
4G6
5G6
4 G 10
5 G 10
4 G 16
5 G 16
4 G 25
4 G 35
4 G 50
4 G 70
4 G 95
4 G 120
4 G 150

Outer
app. mm
12,5
14,3
16,9
17,8
19,6
20,9
23,8
25,3
27,7
30,1
35,2
40,3
50,6
53,0
56,0

Cop.
weight
kg / km
154,0
192,0
230,0
288,0
384,0
480,0
614,0
768,0
960,0
1344,0
1920,0
2688,0
3648,0
4608,0
5760,0

Weight
AWG-No.
app. kg / km
270,0
362,0
409,0
511,0
633,0
766,0
936,0
1170,0
1485,0
2115,0
2600,0
3700,0
4800,0
5900,0
7100,0

12
12
10
10
8
8
6
6
4
2
1
2/0
3/0
4/0
300 kcmil

Dimensions and specifications may be changed without prior notice.

483

UL/CSA SINGLE CORES

484

Cables according to international Approvals / Single Conductors UL/CSA

UL-Style 1007, CSA TR 64 PVC single cores, 80C, 300 V

Technical data

PVC-single core to UL-Style and CSA-AWM


UL-Style 1007
CSA-AWM I A/B or TR 64
Temperature range
flexible -5C bis +80C
fixed installation -30C bis +80C
CSA-AWM I A/B or TR 64 +90C
Nominal voltage 300 V
Test voltage 2000 V
Test voltage (Spark test)
AWG 26-20 = 4 kV
AWG 10-18 = 5 kV
Minimum bending radius
fixed installation 5x core
flexible 10x core

Cable structure

Stranded copper conductor, tinned to


UL-Std.758 with AWG dimensions
Core insulation of PVC
heat and damp resistant acc. to class 43
tab.50.182 acc. to UL-Std.1581

Properties

Conditionally resistant to
Oils
Solvents
Acids
Lyes
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant,
test method to UL VW-1, CSA FT1

Note

Please complete the part number for


these cables by adding the suffix for
the colour required as per the list:
00 = green
01 = black
02 = blue
03 = brown
04 = red
05 = white
06 = grey
07 = violet
08 = yellow
09 = orange
10 = transparent
11 = pink
12 = beige
13 = green-yellow
Due to design the constructional
alternations may the possible.
AWG 14 - AWG 10 to UL-Style 1569

Application

For the internal wiring of switchbords, electrical equipment, e. g. households, radio or televisions and control desks. Connecting wires in machines
laid in protective tubes and flexible pipes and also for motors and transformators.
AWM = Appliance Wiring Material
For internal wirings for electrical equipment and control apparatus e. g. electronic assembly components.
UL = Underwriters Laboratories Inc. (USA)
CSA = Canadian Standards Association (Canada)
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
635xx
620xx
621xx
622xx
623xx

No.cores x
cross-sec.
mm
1 x 0,13
1 x 0,21
1 x 0,33
1 x 0,52
1 x 0,82

AWG-No. Outer Cop.


app. mm weight
kg / km
26
1,4
1,6
24
1,5
2,3
22
1,6
3,4
20
1,8
5,3
18
2,1
8,2

Weight
app.
kg / km
3,2
4,3
6,0
8,5
12,5

Part no.
624xx
636xx
637xx
638xx

No.cores x
cross-sec.
mm
1 x 1,32
1 x 2,08
1 x 3,31
1 x 5,26

AWG-No. Outer Cop.


app. mm weight
kg / km
16
2,4
13,0
14
3,0
20,0
12
3,9
33,0
10
4,1
51,6

Weight
app.
kg / km
18,5
29,0
40,0
61,0

Dimensions and specifications may be changed without prior notice. (RN06)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUcond PA6-L
Cable Gland - HELUcond PA6-UL

485

Cables according to international Approvals / Single Conductors UL/CSA

UL-Style 1569, CSA TR 64 PVC single cores, 105C, 300 V

Technical data

PVC-single core to UL-Style and CSA-AWM


UL-Style 1569
CSA-AWM I A/B or TR 64
Temperature range
flexible -5C bis +105C
fixed installation -30C bis +105C
CSA-AWM I A/B or TR 64 +90C
Nominal voltage 300 V
Test voltage 2000 V
Test voltage (Spark test)
AWG 26-20 = 4 kV
AWG 10-18 = 5 kV
Minimum bending radius
fixed installation 5x core
flexing 10x core

Cable structure

Stranded copper conductor, tinned to


UL-Std.758 with AWG dimensions
Core insulation of special PVC
heat and damp resistant
class 43 tab.50.182 acc. to UL-Std.1581

Properties

Conditionally resistant to
Oils
Solvents
Acids
Lyes
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant,
test method to UL VW-1, CSA FT1

Note

Please complete the part number for


these cables by adding the suffix for
the colour required as per the list:
00 = green
01 = black
02 = blue
03 = brown
04 = red
05 = white
06 = grey
07 = violet
08 = yellow
09 = orange
10 = transparent
11 = pink
12 = beige
13 = green-yellow
Due to design the constructional
alternations may the possible.

Application

For the internal wiring of switchbords, electrical equipment, e. g. households, radio or televisions and control desks. Connecting wires in machines
laid in protective tubes and flexible pipes and also for motors and transformators.
AWM = Appliance Wiring Material
For internal wirings for electrical equipment and control apparatus e. g. electronic assembly components.
UL = Underwriters Laboratories Inc. (USA)
CSA = Canadian Standards Association (Canada)
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
660xx
661xx
662xx
663xx
664xx

No.cores x
cross-sec.
mm
1 x 0,13
1 x 0,21
1 x 0,33
1 x 0,52
1 x 0,82

AWG-No. Outer Cop.


app. mm weight
kg / km
26
1,4
1,6
24
1,5
2,3
22
1,6
3,4
20
1,8
5,3
18
2,1
8,2

Weight
app.
kg / km
3,2
4,3
6,0
8,5
12,5

Dimensions and specifications may be changed without prior notice. (RN06)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUcond PA6-L
Cable Gland - HELUcond PA6-UL

486

Part no.
665xx
666xx
667xx
668xx

No.cores x
cross-sec.
mm
1 x 1,32
1 x 2,08
1 x 3,31
1 x 5,26

AWG-No. Outer Cop.


app. mm weight
kg / km
16
2,4
13,0
14
2,9
20,0
12
3,6
33,0
10
4,3
51,6

Weight
app.
kg / km
18,5
29,0
40,0
61,0

Cables according to international Approvals / Single Conductors UL/CSA

UL-Style 1015 PVC single core, 600 V

Technical data

PVC-single core as per UL AWM Style 1015/


MTW and CSA-AWM/TEW
Temperature range
flexible -5C to +105C
fixed installation -30C to +105C
Temperature at conductor
UL/CSA max. +105C
Nominal voltage 600 V
Test voltage (Spark test)
AWG 24 = 4 kV
AWG 22 and 20 = 5 kV
AWG 18 and 10 = 6 kV
AWG 8 = 7,5 kV
UL-type AWM+MTW 105C 600 V
CSA-type AWM+TEW 105C 600 V
Minimum bending radius
fixed installation 5x core
flexible 10x core

Cable structure

Stranded copper conductor, tinned to


UL-Std.758 with AWG dimensions
AWG-sizes as per table below
Core insulation of PVC
heat and damp resistant to
class 43 and CSA-C22.2 No. 210 UL VW-1
and CSA FT1, acc. to UL-Std.1581
For structural reasons, constructive
changes are possible

Properties

Conditionally resistant to
Oils
Solvents
Acids
Lyes
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame
retardant, test method to UL VW-1,
CSA FT1

Note

Please complete the part number for


these cables by adding the suffix for
the colour required as per the list:
00 = green, 01 = black, 02 = blue,
03 = brown, 04 = red, 05 = white,
06 = grey, 07 = violet, 08 = yellow,
09 = orange, 10 = transparent, 11 = pink,
12 = beige, 13 = green-yellow,
14 = blue/white, 15 = dark blue,
27 = white/blue
(supply up to AWG 8)

Application

For the internal wiring of switchbords, electrical equipment, e. g. households, radio or televisions and control desks. Connecting wires in machines
laid in predective tubes and flexible pipes and also for motors and transformators. UL bzw. CSA:
AWM = Appliance Wiring Material
For internal wirings for electrical equipment and control apparatus e. g. electronic assembly components.
UL-MTW: Machine Tool Wires
CSA-TEW: Equipment Lead Wires
MTW = Machine Tool Wire
For the electronical installation of machine tools and the relative control.
UL = Underwriters Laboratories Inc. (USA)
CSA = Canadian Standards Association (Canada)
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
601xx
602xx
603xx
604xx
605xx
606xx
607xx
608xx
609xx
610xx
611xx
612xx

No.cores x
cross-sec.
mm
1 x 0,21
1 x 0,33
1 x 0,52
1 x 0,81
1 x 1,31
1 x 2,08
1 x 3,32
1 x 5,26
1 x 8,35
1 x 13,29
1 x 21,14
1 x 26,65

AWG-No. Outer Cop.


app. mm weight
kg / km
24
2,2
2,3
22
2,4
3,2
20
2,5
5,0
18
2,8
7,9
16
3,1
12,6
14
3,5
20,7
12
4,0
33,0
10
4,6
51,6
8
6,5
80,6
6
8,0
125,0
4
9,5
201,0
3
10,4
253,0

Weight
app.
kg / km
8,0
10,0
12,0
16,0
22,0
31,0
45,0
65,0
110,0
175,0
260,0
340,0

Part no.
613xx
614xx
615xx
616xx
617xx
618xx
62501
62601
62701
62801
62901

No.cores x
cross-sec.
mm
1 x 33,61
1 x 42,38
1 x 53,47
1 x 67,4
1 x 84,97
1 x 107,17
1 x 127
1 x 152
1 x 178
1 x 203
1 x 254

AWG-No. Outer Cop.


app. mm weight
kg / km
2
11,3
317,0
1
13,3
399,0
1/0
13,6
500,0
2/0
15,5
631,0
3/0
17,5
792,0
4/0
19,0
996,0
250 kcmil
21,2
1178,0
300 kcmil
22,4
1410,0
350 kcmil
25,3
1645,0
400 kcmil
26,0
1902,0
500 kcmil
28,0
2345,0

Weight
app.
kg / km
380,0
500,0
615,0
750,0
900,0
1070,0
1280,0
1518,0
1756,0
2002,0
2475,0

Dimensions and specifications may be changed without prior notice. (RN06)

487

Cables according to international Approvals / Single Conductors UL/CSA

THREENORM PVC single core, UL-Style 1013 and CSA 600 V

Technical data

Cable structure

PVC-single cores acc. to


DIN VDE 0285-525-2-31,
DIN EN 50525-2-31, UL-Style 1013
and CSA, CSA-AWM I/A/B
Temperature range
H05V-K/H07V-K
flexing +5C to +70C
fixed installation -10C to +70C
UL/CSA +90C
Nominal voltage
up to 1 mm H05V-K: U0/U 300/500 V
from 1,5 mm H07V-K: U0/U 450/750 V
UL/CSA 600 V AC
Test voltage
H05V-K/H07V-K 2000 V
Test voltage (Spark Test)
AWG 20 = 5 kV
> AWG 20 = 6 kV
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
fixed installation for core :
8 mm: 4x core
> 8-12 mm: 5x core
> 12 mm: 6x core

Properties

Bare copper fine wire stranded to


DIN VDE 0295 cl.5, BS 6360 cl.5,
IEC 60228 cl.5, acc. to UL-Std.758 resp.
ASTM B 174
Core insulation of PVC
compound type TI1 to
DIN VDE 0207-363-3/ DIN EN 50363-3
acc. to UL-Std.1581, class 43, CSA-C 22.2
No. 210 tab.12 class H
Core identification to DIN VDE 0293
coloured

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
UL-VW-1, CSA FT1

Note

Tinned conductor on request.


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
The cross-sections 0,5 mm, 0,75 mm and
1,0 mm are acc. to H05 V-K,
the cross-sections 1,5 up to 120 mm
acc. to H07 V-K.
Type H05 V:
approved one-colour mark:
black, blue, brown, grey, orange, pink,
red, turquoise, violet, white, green and
yellow.
Two-coloured mark in any combination of
the above individual colours.
Type H07 V:
approved mark: black, blue,
brown, grey, orange, pink, red, turquoise,
violet, white and green-yellow.
Other marks are available as (H).

Application

Three norms approved connecting jumper wire primarily designed for exportes, used in machine tools. This wire is used for internal wiring of switchboards
and electrical equipment. The approbation of HAR-UL-CSA AWM make possible an economical storekeeping and simplification of parts list.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
H05V-K

Cross-sec.
mm
/ AWG-no.
app. RAL
Part no.
0,5 / 20
Part no.
0,75 / 19
Part no.
1 / 18

Outer
Cop.
app. mm weight
kg / km
2,5

4,8

2,65

7,2

2,8

9,6

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

PK

GN

TRANS

D-BU

OG

o.col.

2-col.

9005
63815

63816

5015
63817

8003
63818

3000
63819

1013
63820

7000
63821

4005
63822

1021
63823

3015
63824

6018
63825

63826

5010
63827

2003
63828

63829

63830

63831

63832

63833

63834

63835

63836

63837

63838

63839

63840

63841

63842

63843

63844

63845

63846

63847

63848

63849

63850

63851

63852

63853

63854

63855

63856

63857

63858

63859

63860

63861

63862

Continuation

488

Cables according to international Approvals / Single Conductors UL/CSA

THREENORM PVC single core, UL-Style 1013 and CSA 600 V


H07V-K

Cross-sec.
mm
/ AWG-no.
app. RAL
Part no.
1,5 / 16
Part no.
2,5 / 14
Part no.
4 / 12
Part no.
6 / 10
Part no.
10 / 8
Part no.
16 / 6
Part no.
25 / 4
Part no.
35 / 2
Part no.
50 / 1
Part no.
70 / 2/0
Part no.
95 / 3/0
Part no.
120 / 4/0
Part no.
150 / 300 kcmil

Outer
Cop.
app. mm weight
kg / km
3,05

14,4

3,6

24,0

4,1

38,0

4,8

58,0

6,4

96,0

8,1

154,0

9,6

240,0

10,8

336,0

13,6

480,0

15,2

672,0

16,8

912,0

19,5

1152,0

22,2

1440,0

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

PK

GN

TRANS

D-BU

OG

o.col.

2-col.

9005
63863

63864

5015
63865

8003
63866

3000
63867

1013
63868

7000
63869

4005
63870

1021
63871

3015
63872

6018
63873

63874

5010
63875

2003
63876

63877

63878

63879

63880

63881

63882

63883

63884

63885

63886

63887

63888

63889

63890

63891

63892

63893

63894

63895

63896

63897

63898

63899

63900

63901

63902

63903

63904

63905

63906

63907

63908

63909

63910

63911

63912

63913

63914

63915

63916

63917

63918

63919

63920

63921

63922

63923

63924

63925

63926

63927

63928

63929

63930

63931

63932

63933

63934

63935

63936

63937

63938

63939

63940

63941

63942

63943

63944

63945

63946

63947

63948

63949

63950

63951

63952

63953

63954

63955

63956

63957

63958

63959

63960

63961

63962

63963

63964

63965

63966

63967

63968

63969

63970

63971

63972

63973

63974

63975

63976

63977

63978

63979

63980

63981

63982

63983

63984

63985

63986

63987

63988

63989

63990

63991

63992

63993

63994

63995

63996

63997

63998

63999

64000

64001

64002

64003

64004

64005

64006

64007

64008

64009

64010

64011

64012

64013

64014

64015

64016

64017

64018

64019

64020

64021

64022

64023

64024

64025

64026

64027

64028

64029

64030

64031

64032

64033

64034

64035

64036

64037

64038

64039

64040

64041

64042

64043

64044

64045

64046

64047

64048

64049

64050

64051

64052

64053

64054

64055

64056

64057

64058

64059

64060

64061

64062

64063

64064

64065

64066

64067

64068

64069

64070

Dimensions and specifications may be changed without prior notice. (RN06)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUcond PA6-L
Cable Gland - HELUcond PA6-UL

489

Cables according to international Approvals / Single Conductors UL/CSA

FIVENORM HAR-UL-CSA-AWM-MTW, PVC single core, UL-Style


10269/UL-Standard 1063, 600 V, 105C

Technical data

Cable structure

PVC-single cores acc. to


DIN VDE 0285-525-2-31/
DIN EN 50525-2-31, UL-Std.1063,
UL-Style 10269 and CSA-TEW and
CSA-AWM I/A/B
Temperature range
H05V2-K / H07V2-K
flexing +5C to +90C
fixed installation -40C to +90C
UL (AWM) -40C to +105C
UL (MTW) -40C to +90C
CSA (TEW) -40C to +105C
Nominal voltage
up to 1 mm H05V2-K: U0/U 300/500 V
from 1,5 mm H07V2-K: U0/U 450/750 V
UL (AWM) 1000 V (ac)
UL (AWM) 1250 V (dc)
UL (MTW) 600 V
CSA (TEW) 600 V
Test voltage
H05V2-K / H07V2-K 2000 V
Test voltage (Spark Test)
AWG 22 = 5 kV
> AWG 20 = 6 kV
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
fixed installation for core :
8 mm: 4x core
> 8-12 mm: 5x core
> 12 mm: 6x core

Properties

Bare copper fine wire stranded to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5, acc. to UL-Std.758
Core insulation of PVC
compound type TI3 to
DIN VDE 0207-363-3/DIN EN 50363-3
CSA-C 22.2 No. 210 tab.12 class H
and class 43 acc. to UL-Std.1581
Core identification to DIN VDE 0293

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL VW-1, CSA FT1

Note

Tinned conductor on request.


up to = 1,0 mm = H05V2-K,
from 1,5 mm up to 35 mm = H07V2-K.
Cross-sections up to 35 mm is acc. to
DIN VDE 0285-525-2-31. Due to this
cross-section >35 mm is the type H07V-K
but with an increased heat-resistant
PVC-compound TI3.
Type H05V:
approved one-colour mark: black, blue,
brown, grey, orange, pink, red, turquoise,
violet, white, green and yellow.
Two-coloured mark in any combination of
the above individual colours.
Type H07V:
approved mark: black, blue, brown, grey,
orange, pink, red, turquoise, violet, white
and green-yellow.
Other marks are available as (H).

Application

Five norms approved connecting jumper wire primarily designed for exportes, used in machine tools. The approbation of HAR, UL-AWM, UL-MTW,
CSA-AWM, CSA-Equipment-wire make possible an economical storekeeping and simplification of parts list.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
H05V2-K
Cross-sec.
mm
/ AWG-no.
app. RAL
Part no.
0,5 / 22
Part no.
0,75 / 20
Part no.
1 / 18

Outer
Cop.
app. mm weight
kg / km
2,65

5,2

2,6

7,2

2,8

9,6

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

PK

GN

TRANS

D-BU

OG

o.col.

2-col.

9005
64075

64076

5015
64077

8003
64078

3000
64079

1013
64080

7000
64081

4005
64082

1021
64083

3015
64084

6018
64085

64086

5010
64087

2003
64088

64089

64090

64091

64092

64093

64094

64095

64096

64097

64098

64099

64100

64101

64102

64103

64104

64105

64106

64107

64108

64109

64110

64111

64112

64113

64114

64115

64116

64117

64118

64119

64120

64121

64122

Continuation

490

Cables according to international Approvals / Single Conductors UL/CSA

FIVENORM HAR-UL-CSA-AWM-MTW, PVC single core, UL-Style


10269/UL-Standard 1063, 600 V, 105C
H07V2-K

Cross-sec.
mm
/ AWG-no.
app. RAL
Part no.
1,5 / 16
Part no.
2,5 / 14
Part no.
4 / 12
Part no.
6 / 10
Part no.
10 / 8
Part no.
16 / 6
Part no.
25 / 4
Part no.
35 / 2
Part no.
50 / 1
Part no.
70 / 2/0
Part no.
95 / 3/0
Part no.
120 / 4/0
Part no.
150 / 300 kcmil

Outer
Cop.
app. mm weight
kg / km
3,0

14,4

3,6

24,0

4,1

38,0

4,8

58,0

6,4

96,0

8,1

154,0

9,6

240,0

10,8

336,0

13,6

480,0

15,2

672,0

16,8

912,0

19,5

1152,0

22,2

1440,0

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

PK

GN

TRANS

D-BU

OG

o.col.

2-col.

9005
64123

64124

5015
64125

8003
64126

3000
64127

1013
64128

7000
64129

4005
64130

1021
64131

3015
64132

6018
64133

64134

5010
64135

2003
64136

64137

64138

64139

64140

64141

64142

64143

64144

64145

64146

64147

64148

64149

64150

64151

64152

64153

64154

64155

64156

64157

64158

64159

64160

64161

64162

64163

64164

64165

64166

64167

64168

64169

64170

64171

64172

64173

64174

64175

64176

64177

64178

64179

64180

64181

64182

64183

64184

64185

64186

64187

64188

64189

64190

64191

64192

64193

64194

64195

64196

64197

64198

64199

64200

64201

64202

64203

64204

64205

64206

64207

64208

64209

64210

64211

64212

64213

64214

64215

64216

64217

64218

64219

64220

64221

64222

64223

64224

64225

64226

64227

64228

64229

64230

64231

64232

64233

64234

64235

64236

64237

64238

64239

64240

64241

64242

64243

64244

64245

64246

64247

64248

64249

64250

64251

64252

64253

64254

64255

64256

64257

64258

64259

64260

64261

64262

64263

64264

64265

64266

64267

64268

64269

64270

64271

64272

64273

64274

64275

64276

64277

64278

64279

64280

64281

64282

64283

64284

64285

64286

64287

64288

64289

64290

64291

64292

64293

64294

64295

64296

64297

64298

64299

64300

64301

64302

64303

64304

64305

64306

64307

64308

64309

64310

64311

64312

64313

64314

64315

64316

64317

64318

64319

64320

64321

64322

64323

64324

64325

64326

64327

64328

64329

64330

H05V2-K, barrel (with various capacity)


Cross-sec.
mm
/ AWG-no.
app. RAL
Part no.
0,5 / 22
Part no.
0,75 / 20
Part no.
1 / 18

Outer
Cop.
app. mm weight
kg / km
2,5

5,2

2,65

7,2

2,8

9,6

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

PK

GN

TRANS

D-BU

OG

o.col.

2-col.

9005
65402

65403

5015
65404

8003
65405

3000
65406

1013
65407

7000
65408

4005
65409

1021
65413

3015
65410

6018
65412

5010
65414

2003
65411

65415

65416

65417

65418

65419

65420

65421

65422

65426

65423

65425

65427

65424

65428

65429

65430

65431

65432

65433

65434

65435

65439

65436

65438

65440

65437

H07V2-K, barrel (with various capacity)


Cross-sec.
mm
/ AWG-no.
app. RAL
Part no.
1,5 / 16
Part no.
2,5 / 14
Part no.
4 / 12

Outer
Cop.
app. mm weight
kg / km
3,05

14,4

3,6

24,0

4,1

38,0

H05V2-K two colour


Cross-sec.
mm
/ AWG-no.
app. RAL
Part no.
0,5 / 22
Part no.
0,75 / 20
Part no.
1 / 18

Outer
Cop.
app. mm weight
kg / km
2,5

5,2

2,65

7,2

2,8

9,6

H05V2-K two colour


Cross-sec.
mm
/ AWG-no.
app. RAL
Part no.
0,5 / 22
Part no.
0,75 / 20
Part no.
1 / 18

Outer
Cop.
app. mm weight
kg / km
2,5

5,2

2,65

7,2

2,8

9,6

BK

GN-YE

BU

BN

RD

WH

GY

VT

YE

PK

GN

TRANS

D-BU

OG

o.col.

2-col.

9005
65441

65442

5015
65443

8003
65444

3000
65445

1013
65446

7000
65447

4005
65448

1021
65452

3015
65449

6018
65451

5010
65453

2003
65450

65454

65455

65456

65457

65458

65459

65460

65461

65465

65462

65464

65466

65463

65467

65468

65469

65470

65471

65472

65473

65474

65478

65475

65477

65549

65476

BU/WH WH/BU D-BU/WH WH/OG WH/RD BK/OG D-BU/OG RD/WH WH/D-BU YE/BN

OG/BU

63402

69625

63403

63404

63405

63406

63482

63332

63352

63372

65386

63407

63408

63409

63410

63411

63483

63333

63353

63373

65387

69626

63412

63413

63414

63415

63416

63484

63334

63354

63374

65388

69627

WH/YE OG/D-BU YE/BU

BU/OG OG/RD OG/BK OG/WH YE/RD

BK/YE

69827

69828

69829

69830

69831

69832

69833

69834

69835

69836

69837

69838

69839

69840

69841

69842

69843

69844

69845

69846

69847

69848

69849

69850

69851

69852

69853

N
-

Continuation

491

Cables according to international Approvals / Single Conductors UL/CSA

FIVENORM HAR-UL-CSA-AWM-MTW, PVC single core, UL-Style


10269/UL-Standard 1063, 600 V, 105C

(H)07V2-K two colour


Cross-sec.
mm
/ AWG-no.
app. RAL
Part no.
1,5 / 16
Part no.
2,5 / 14
Part no.
4 / 12
Part no.
6 / 10
Part no.
10 / 8
Part no.
16 / 6
Part no.
25 / 4
Part no.
35 / 2
Part no.
50 / 1
Part no.
70 / 2/0
Part no.
95 / 3/0
Part no.
120 / 4/0
Part no.
150 / 300 kcmil

Outer
Cop.
app. mm weight
kg / km
3,05

14,4

3,6

24,0

4,1

38,0

4,8

58,0

6,4

96,0

8,1

154,0

9,6

240,0

10,8

336,0

13,6

480,0

15,2

627,0

16,8

912,0

19,5

1152,0

22,2

1440,0

(H)07V2-K two colour


Cross-sec.
mm
/ AWG-no.
app. RAL
Part no.
1,5 / 16
Part no.
2,5 / 14
Part no.
4 / 12
Part no.
6 / 10
Part no.
10 / 8
Part no.
16 / 6

Outer
Cop.
app. mm weight
kg / km
3,05

14,4

3,6

24,0

4,1

38,0

4,8

58,0

6,4

96,0

8,1

154,0

BU/WH WH/BU D-BU/WH WH/OG WH/RD BK/OG D-BU/OG RD/WH WH/D-BU YE/BN

OG/BU

63417

63418

63419

63420

63421

63485

63335

63355

63375

65389

69628

63422

63423

63424

63425

63426

63486

63336

63356

63376

65390

69629

63427

63428

63429

63430

63431

63487

63337

63357

63377

65391

69630

63432

63433

63434

63435

63436

63488

63338

63358

63378

65392

69655

63437

63438

63439

63440

63441

63489

63339

63359

63379

65393

69656

63442

63443

63444

63445

63446

63490

63340

63360

63380

65394

69657

63447

63448

63449

63450

63451

63491

63342

63362

63382

65395

69658

63452

63453

63454

63455

63456

63492

63343

63363

63383

65396

69659

63457

63458

63459

63460

63461

63493

63344

63364

63384

65397

69660

63462

63463

63464

63465

63466

63494

63345

63365

63385

65398

69738

63467

63468

63469

63470

63471

63495

63346

63366

63386

65499

69739

63472

63473

63474

63475

63476

63496

63347

63367

63387

65400

69740

63477

63478

63479

63480

63481

63497

63348

63368

63388

65401

69741

WH/YE OG/D-BU YE/BU

BU/OG OG/RD OG/BK OG/WH YE/RD

BK/YE

69854

69855

69856

69857

69858

69859

69860

69861

69862

69863

69864

69865

69866

69867

69868

69869

69870

69871

69872

69873

69874

69875

69876

69877

69878

69879

69880

69881

69882

69883

69884

69885

69886

69887

69888

69889

69890

69891

69892

69893

69894

69895

69896

69897

69898

69899

69900

69901

69902

69903

69904

69905

69906

69907

H05V2-K two colour, barrel (with various capacity)


Cross-sec.
mm
/ AWG-no.
app. RAL
Part no.
0,5 / 22
Part no.
0,75 / 20
Part no.
1 / 18

Outer
Cop.
app. mm weight
kg / km
2,5

5,2

2,65

7,2

2,8

9,6

BU/WH WH/BU D-BU/WH WH/OG WH/RD BK/OG D-BU/OG RD/WH WH/D-BU YE/BN

OG/BU

65479

65489

65480

65481

65482

65483

65484

65485

65486

65487

65488

65490

65491

65492

65493

65494

65495

65496

65497

65498

65502

65503

65504

65505

65506

65507

65508

65509

65510

65511

65512

65514

65515

BU/WH WH/BU D-BU/WH WH/OG WH/RD BK/OG D-BU/OG RD/WH WH/D-BU YE/BN

OG/BU

65516

65517

65518

65519

65520

65521

65522

65523

65524

65525

65526

65527

65528

65529

65530

65531

65532

65533

65534

65535

65536

65537

65538

65539

65540

65541

65542

65543

65544

65545

65546

65547

65548

(H)07V2-K two colour, barrel (with various capacity)


Cross-sec.
mm
/ AWG-no.
app. RAL
Part no.
1,5 / 16
Part no.
2,5 / 14
Part no.
4 / 12

Outer
Cop.
app. mm weight
kg / km
3,05

14,4

3,6

24,0

4,1

38,0

Dimensions and specifications may be changed without prior notice. (RN06)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUcond PA6-L
Cable Gland - HELUcond PA6-UL

492

Cables according to international Approvals / Single Conductors UL

THHN/THWN 90C, 600 V, UL listed, PVC + nylon single core

Technical data

PVC + Nylon insulated single cores as per


UL-Styles and NEC standard
Temperature range as per Styles
THHN: 90C dry - NEC standard
THWN: 75C wet - NEC standard
AWM: UL-Styles 1316 to 1321
105C dry
80C in oil
AWM: UL-Styles 1452, 1453
90C dry
80C in oil 1000 V
MTW: UL-Styles 1408 to 1414
90C dry
80C in oil 600 V
Nominal voltage 600 V
Minimum bending radius
8x core
Test voltage (Spark test)
AWG 14 to AWG 10 = 7,5 kV
AWG 8 to AWG 2/0 = 10 kV
AWG 3/0 to AWG 4/0 = 12,5 kV
kcmil 250 to kcmil 500 = 15 kV
kcmil 600 to kcmil 1000 = 17,5 kV

Cable structure

Bare copper conductor, AWG-sizes as per


given table below and ASTM B-3 and ASTM
B-8
Core insulation of PVC
and Nylon-outer-sheath
Cores colour coded, colour identification
see below
Surface of sheath printed with markings:
14 to 1000 MCM THHN (stranded) - (size)
AWG Type MTW OR THHN OR THWN 600 V
OR GASOLINE AND OIL RESTSTANT II (UL)
OR AWM W-51554
14 to 10 AWG THHN (solid) - (size)
AWG TYPE THHN OR THWN 600 V OR
GASOLINE AND OIL RESISTANT II (UL) OR
AWM

Properties

Resistant against
Oils
Gasoline
Water
Acids
Ozone
Lyes
Sunlight
Abrasion

Note

1 kcmil = 1000 circ mils = 0,5067 mm.


Please complete the part number for
these cables by adding the suffix for
the colour required as per the list:
0 = green
1 = black
2 = blue
3 = brown
4 = red
5 = white
6 = grey
7 = yellow
8 = orange
9 = pink

Application

As flexible connecting cable in machines, switch and distribution cabinets, cable assemblies and for fixed indoor installation, in tubes and in cable
conduits.
AWM = Appliance Wiring Material
For internal wrings for electrical equipment and control apparatus e. g. radio and televisions, electronic assembly component.
MTW = Machine Tool Wire
For the electronical installation of machine tools and the relative control. THW = Thermoplastic PVC-insulated building wire, Heat resistant 75C, for
Wet and dry locations, flame retardant. THHN = Thermoplastic PVC-insulated building wire, Nylon sheathed, 90C 600 V, for dry and damp locations.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
6320x
6321x
6322x
6323x
6324x
6325x
6326x
6327x
6328x
6329x
6330x
6331x
6332x
Part no.
63331
63341
63351
63361
63371
63381
63391
63401

Crosssection mm
2,08
3,32
5,26
8,35
13,39
21,14
26,65
33,61
42,38
53,47
67,4
84,97
107,17
Crosssection mm
127
152
178
203
254
304
380
507

AWG-No.
14
12
10
8
6
4
3
2
1
1/0
2/0
3/0
4/0

Cond. make-up
n x wire
19 x 0,38
19 x 0,48
19 x 0,6
19 x 0,75
19 x 0,96
19 x 1,19
19 x 1,336
19 x 1,5
19 x 1,686
19 x 1,89
19 x 2,126
19 x 2,387
19 x 2,68

Outer
app. mm
3,0
3,4
4,3
5,5
6,6
8,4
9,1
10,0
11,4
12,4
13,7
15,0
16,5

AWG-No.

Cond. make-up
n x wire

Outer
app. mm

250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil

37 x 2,088
37 x 2,286
37 x 2,47
37 x 2,7
37 x 2,95
61 x 2,52
61 x 2,82
61 x 3,25

18,29
19,56
21,08
22,35
24,13
26,75
29,36
33,27

Cop.
weight
kg / km
20,7
33,0
51,6
80,6
125,0
201,0
253,0
317,0
399,0
500,0
631,0
792,0
996,0

Weight
app. kg / km

Cop.
weight
kg / km
1178,0
1410,0
1645,0
1902,0
2345,0
2920,0
3658,0
4858,0

Weight
app. kg / km

25,0
37,0
60,0
95,0
143,0
229,0
282,0
349,0
449,0
557,0
691,0
861,0
1069,0

1277,0
1515,0
1753,0
1998,0
2466,0
3000,0
3713,0
4796,0

Dimensions and specifications may be changed without prior notice. (RN06)

493

Cables according to international Approvals / Single Conductors

PVC single cores according to CEI-20-22 II

Technical data

PVC-Single Cores as per Italian standard


CEI 20-22 II
Temperature range
flexing -5C to +80C
fixed installation -30C to +80C
Nominal voltage
up to 0,35 mm U0/U 300/300 V
0,5 and 0,75 mm U0/U 300/500 V
from 1 mm U0/U 450/750 V
Test voltage 2500 V
Minimum bending radius
fixed installation for core :
8 mm: 4x core
> 8-12 mm: 5x core
> 12 mm: 6x core

Cable structure

Properties

Bare fine wire stranded copper conductor


to CEI 20-29 cl.5
Core insulation of PVC
R 2 up to CEI 20 II, cap. VI cl. 3

Low smoke
Resistant to
Oil
Solvents
Acids
Lyes
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

As hook up wire, control cabinet building, in cable assembly manufacturing as well as in electronic applications.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Crosssection
mm
app. RAL
Part no.
0,35
Part no.
0,5
Part no.
0,75
Part no.
1
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6
Part no.
10
Part no.
16
Part no.
25
Part no.
35
Part no.
50
Part no.
70
Part no.
95
Part no.
120
Part no.
150

Outer
app. mm

1,5

Cop.
weight
kg / km
2,5

Weight
app. kg / km

3,6

2,6

4,8

6,0

2,8

7,2

10,0

3,2

9,6

16,0

3,5

14,4

21,0

4,2

24,0

32,0

4,6

38,0

48,0

6,3

58,0

69,0

7,6

96,0

117,0

8,8

154,0

180,0

11,0

240,0

266,0

12,5

336,0

366,0

14,5

480,0

515,0

16,5

672,0

741,0

18,5

912,0

950,0

21,0

1152,0

1230,0

23,0

1440,0

1500,0

Dimensions and specifications may be changed without prior notice. (RN06)

494

BK

GN-YE

BU

BN

RD

WH

D-BU

o.col.

9005
29600
29608
20
29616
18
29624
17
29632
16
29640
14
29648
12
29656
10
29664
8
29672
6
29680
4
29688
2
29696
1
29704
2/0
29712
3/0
29720
4/0
29728
300 kcmil

29601
29609
20
29617
18
29625
17
29633
16
29641
14
29649
12
29657
10
29665
8
29673
6
29681
4
29689
2
29697
1
29705
2/0
29713
3/0
29721
4/0
29729
300 kcmil

5015
29602
29610
20
29618
18
29626
17
29634
16
29642
14
29650
12
29658
10
29666
8
29674
6
29682
4
29690
2
29698
1
29706
2/0
29714
3/0
29722
4/0
29730
300 kcmil

8003
29603
29611
20
29619
18
29627
17
29635
16
29643
14
29651
12
29659
10
29667
8
29675
6
29683
4
29691
2
29699
1
29707
2/0
29715
3/0
29723
4/0
29731
300 kcmil

3000
29604
29612
20
29620
18
29628
17
29636
16
29644
14
29652
12
29660
10
29668
8
29676
6
29684
4
29692
2
29700
1
29708
2/0
29716
3/0
29724
4/0
29732
300 kcmil

1013
29605
29613
20
29621
18
29629
17
29637
16
29645
14
29653
12
29661
10
29669
8
29677
6
29685
4
29693
2
29701
1
29709
2/0
29717
3/0
29725
4/0
29733
300 kcmil

5010
29606
29614
20
29622
18
29630
17
29638
16
29646
14
29654
12
29662
10
29670
8
29678
6
29686
4
29694
2
29702
1
29710
2/0
29718
3/0
29726
4/0
29734
300 kcmil

29607
29615
20
29623
18
29631
17
29639
16
29647
14
29655
12
29663
10
29671
8
29679
6
29687
4
29695
2
29703
1
29711
2/0
29719
3/0
29727
4/0
29735
300 kcmil

Cables according to international Approvals / Single Conductors UL/CSA

HELUTHERM 145 300 V, flexible single core, cross-linked,


halogen-free

Technical data

Halogen-free single cores with increased


heat resistance acc. to
UL-Style 3376 (AWG 24 - AWG 16)
UL-Style 3578 (AWG 14 - AWG 10)
CSA C22.2 No. 210
Temperature range
flexing -35C to +120C
fixed installation -55C to +145C
UL/CSA
flexing -35C to +105C
fixed installation - 55C to +105C
Nominal voltage 300 V
Test voltage 2000 V
Minimum bending radius
flexing 12,5x core
fixed installation 4x core
Caloric load values
see Technical Informations
Power ratings table
see Technical Informations
Approval
Germanischer Lloyd

Cable structure

Tinned Cu wires, acc. to AWG-sizes


Conductor make-up:
AWG 24 to AWG 14 = 19-wires
AWG 12 = 65-wires
AWG 10 = 105-wires
Core insulation of polyolefin-copolymer,
cross-linked
Core colours see table below
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to
DIN VDE 0482 part 267,
DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Properties

Halogen-free
Lower propagation of fire
Low development of smoke and fumes
Good abrasion and notch resistance
Good resistance to oils and weathering
Resistant to UV radiation and ozone
Resistant to soldering temperatures
Thermal class B
These single-core cables are resistant to
melting, even when in contact with a
soldering iron at temperatures of between
300C and 380C, because of the
electron-beam cross-linking for the
insulation material
Due to the high temperature profile the
cross-section of conductor can under
certain circumstances be reduced, hereby
enabling a saving in space requirement
and weight
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Application

These temperature resistant single-core cables are used for the internal wiring of lighting fixtures, heaters, electrical machinery, switching systems
and distributors in equipment and plant and machinery, suitable for installation on, in and beneath plaster, in closed installation ducts, as well as for
traffic systems and outdoor applications. These cables are not approved for direct routing on racks, gutters or tanks. These halogen-free single core
cables are characterised by their amazingly hight long-time resistance to temperature and feature among the leading halogen-free. Flame resistant
products in the world.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
AWG-No.
Part no.
24
Part no.
22
Part no.
20
Part no.
18
Part no.
16
Part no.
14
Part no.
12
Part no.
10

Outer Cop.
Weight BK
app. mm weight app.
kg / km kg / km
61817
1,5
2,3
4,0
61831
1,6
3,2
6,0
61845
1,9
5,0
9,0
61859
2,1
7,9
12,0
61873
2,4
12,6
16,0
61887
3,5
20,7
27,0
61901
4,2
33,0
36,0
61915
4,8
51,6
58,0

GN-YE

BU

BN

RD

WH

GY

VT

YE

PK

GN

OG

BEIGE

2-col.

61816

61818

61819

61820

61821

61822

61823

61824

59339

61826

61825

61828

61829

61830

61832

61833

61834

61835

61836

61837

61838

61841

61840

61839

61842

61843

61844

61846

61847

61848

61849

61850

61851

61852

61855

61854

61853

61856

61857

61858

61860

61861

61862

61863

61864

61865

61866

61869

61868

61867

61870

61871

61872

61874

61875

61876

61877

61878

61879

61880

61883

61882

61881

61884

61885

61886

61888

61889

61890

61891

61892

61893

61894

61897

61896

61895

61898

61899

61900

61902

61903

61904

61905

61906

61907

61908

61911

61910

61909

61912

61913

61914

61916

61917

61918

61919

61920

61921

61922

61925

61924

61923

61926

61927

Dimensions and specifications may be changed without prior notice. (RN06)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUcond PA6-L
Cable Gland - HELUcond PA6-UL

495

Cables according to international Approvals / Single Conductors UL/CSA

HELUTHERM 145 600 V, flexible single core, cross-linked,


halogen-free

Technical data

Halogen-free single cores with increased


heat resistance acc. to UL Style 3578
CSA C22.2 No. 210
Temperature range
flexing -35C to +120C
fixed installation -55C to +145C
UL/CSA
flexing -35C to +105C
fixed installation -55C to +105C
Nominal voltage 600 V
Test voltage 3000 V
Minimum bending radius
flexing 12,5x core
fixed installation 4x core
Caloric load values
see Technical Informations
Power ratings table
see Technical Informations
Approval
Germanischer Lloyd

Cable structure

Tinned Cu wires, acc. to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of cross-linked
polyolefin-copolymer
Core colours see table below
Tests
Flame test acc. to DIN VDE 0482-332-3-22,
BS 4066 part 3, DIN EN 60332-3-22,
IEC 60332-3-22 (previously DIN VDE 0472
part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to
DIN VDE 0482 part 267,
DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Properties

Halogen-free
Lower propagation of fire
Low development of smoke and fumes
Good abrasion and notch resistance
Good resistance to oils and weathering
Resistant to UV radiation and ozone
Resistant to soldering temperatures
Resistant to melting, even when in contact
with a soldering iron at temperatures of
between 300C and 380C, because of the
cross-linking for the insulation material
Due to the high temperature profile the
cross-section of conductor can under
certain circumstances be reduced, hereby
enabling a saving in space requirement
and weight
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Application

These temperature resistant single-core cables are used for the internal wiring of lighting fixtures, heaters, electrical machinery, switching systems
and distributors in equipment and plant and machinery, suitable for installation on, in and beneath plaster, in closed installation ducts, as well as for
traffic systems and outdoor applications. These cables are not approved for direct routing on racks, gutters or tanks. These halogen-free single core
cables are characterised by their amazingly high long-time resistance to temperature and feature among the leading halogen-free, flame resistant
products in the world.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Crosssec.
mm
Part no.
0,25
Part no.
0,5
Part no.
0,75
Part no.
1
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6
Part no.
10
Part no.
16
Part no.
25
Part no.
35
Part no.
50

Outer Cop.
Weight BK
app. mm weight app.
kg / km kg / km
59473
2,3
2,4
7,0
59487
2,6
4,8
11,0
59501
2,8
7,2
14,0
59515
2,9
9,6
17,0
59529
3,2
14,4
22,0
59543
3,7
24,0
33,0
59557
4,2
38,4
53,0
59571
5,0
57,6
78,0
59585
6,4
96,0
136,0
59599
8,5
154,0
203,0
59613
10,4
240,0
300,0
59627
11,5
336,0
405,0
59641
14,4
480,0
580,0

GN-YE

BU

BN

WH

GY

VT

YE

PK

GN

OG

BEIGE

2-col.

59472

59474

59475

59476

59477

59478

59479

59480

59483

59482

59481

59484

59485

59486

59488

59489

59490

59491

59492

59493

59494

59497

59496

59495

59498

59499

59500

59502

59503

59504

59505

59506

59507

59508

59511

59510

59509

59512

59513

59514

59516

59517

59518

59519

59520

59521

59522

59525

59524

59523

59526

59527

59528

59530

59531

59532

59533

59534

59535

59536

59539

59538

59537

59540

59541

59542

59544

59545

59546

59547

59548

59549

59550

59553

59552

59551

59554

59555

59556

59558

59559

59560

59561

59562

59563

59564

59567

59566

59565

59568

59569

59570

59572

59573

59574

59575

59576

59577

59578

59581

59580

59579

59582

59583

59584

59586

59587

59588

59589

59590

59591

59592

59595

59594

59593

59596

59597

59598

59600

59601

59602

59603

59604

59605

59606

59609

59608

59607

59610

59611

59612

59614

59615

59616

59617

59618

59619

59620

59623

59622

59621

59624

59625

59626

59628

59629

59630

59631

59632

59633

59634

59637

59636

59635

59638

59639

59640

59642

59643

59644

59645

59646

59647

59648

59651

59650

59649

59652

59653

Dimensions and specifications may be changed without prior notice. (RN06)

496

RD

Cables according to international Approvals / Single Conductors UL

UL-Style 3135 silicone single core, 600 V / 200C, halogen-free

Technical data

Cable structure

Silicon single cores acc. to


UL-Std.758 Style 3135
Temperature range
-60C to +200C
Nominal voltage 600 V
Test voltage 2000 V
Breakdown voltage min. 5000 V
Minimum bending radius
15x core

Properties

Tinned copper conductors


Stranded see table below
Core insulation of Silicon
Core colours see below

Halogen-free
acc. to VDE 0482 part 267/
DIN EN 50267-2-1/IEC 60754-1 (equivalent
DIN VDE 0472 part 815)
Resistant to
High molecular oils
fats from vegetables and animals
alcohols
plasticizers and clophenes
diluted acids
lyes and salt dissolution
oxidation substances
tropical influences and weather
lake water
oxygen
ozone

Note

Additional sizes on request.

Application

UL-approved single cores for use in high, temperature areas. They are used mainly in the steel producing industries, in aviation industries as well as
in ship building, cement, glas and ceramic factories
AWM = Appliance Wiring Material
For internal wirings for electrical equipment and control apparatus e. g. electronic assembly components
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
AWG-No.
Part no.
24
Part no.
22
Part no.
20
Part no.
18
Part no.
16
Part no.
14
Part no.
12

Conductor
Outer
construction app. mm

Cop.
weight
kg / km

Weight
app. kg / km

1 x 0,5

2,1

1,9

6,3

3 x 0,4

2,4

3,6

9,2

5 x 0,4

2,6

6,0

12,3

7 x 0,4

2,8

8,6

15,5

11 x 0,4

3,0

13,3

21,0

17 x 0,4

3,4

20,5

29,7

27 x 0,4

3,8

32,6

43,2

BK

BU

BN

RD

WH

GY

VT

GN

47021
o. r.
47028
o. r.
47035
o. r.
47042
o. r.
47049
o. r.
47056
o. r.
47063
o. r.

47022
o. r.
47029
o. r.
47036
o. r.
47043
o. r.
47050
o. r.
47057
o. r.
47064
o. r.

47023
o. r.
47030
o. r.
47037
o. r.
47044
o. r.
47051
o. r.
47058
o. r.
47065
o. r.

47024
o. r.
47031
o. r.
47038
o. r.
47045
o. r.
47052
o. r.
47059
o. r.
47066
o. r.

47025
o. r.
47032
o. r.
47039
o. r.
47046
o. r.
47053
o. r.
47060
o. r.
47067
o. r.

47026
o. r.
47033
o. r.
47040
o. r.
47047
o. r.
47054
o. r.
47061
o. r.
47068
o. r.

47027
o. r.
47034
o. r.
47041
o. r.
47048
o. r.
47055
o. r.
47062
o. r.
47069
o. r.

47076
o. r.
47071
o. r.
47072
o. r.
47073
o. r.
47074
o. r.
47075
o. r.
47070
o. r.

Dimensions and specifications may be changed without prior notice. (RN06)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUcond PA6-L
Cable Gland - HELUcond PA6-UL

497

Cables according to international Approvals / Single Conductors UL/CSA

Single 600-J/-O special single core cable, 600 V, meter marking

Technical data

Special PVC single core acc. to


UL-Style 10107 and CSA AWM I/II A/B,
adapted to DIN VDE 0285-525-2-31/
DIN EN 50525-2-31,
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51, acc. to UL-Std.758
Temperature range
flexing -5C bis +90C
fixed installation -40C bis +90C
Permissible operating temperature
max. +90C at conductor
Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 600 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core insulation of special PVC
compound type TM2 to
DIN VDE 0207-363-3/ DIN EN 50363-3
and class 43 acc. to UL-Std.1581
colour black or green-yellow
Outer sheath of special PVC
compound type TM2 to
DIN VDE 0207-363-4-1/ DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Sheath colour black (RAL 9005)
with meter marking

Properties

Chemical Resistance - see table Technical


informations
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL VW-1, CSA FT1
UV-resistant

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
Single 600-CY -J/-O, confer page 499
also as 1000 V Style 10678 deliverable

Application

PVC Single cores suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements
in dry, moist and wet rooms as well as outside (fixed installation). Is not suitable to be used as direct burrial- or as underwater cable. These two norms
approved single cores designed for exportorientated machinery manufacturer for machine tools, conveyor belts and production lines.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
10881
1G6
10882
1x6
10883
1 G 10
10884
1 x 10
10885
1 G 16
10886
1 x 16
10887
1 G 25
10888
1 x 25
10889
1 G 35
10890
1 x 35
10891
1 G 50
10892
1 x 50

AWG-No. Core
colour
10
10
8
8
6
6
4
4
2
2
1
1

green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black

Outer
app.
mm
7,8
7,8
9,0
9,0
10,0
10,0
11,5
11,5
13,0
13,0
15,6
15,6

Cop.
Weight
weight app.
kg / km kg / km
58,0
118,0
58,0
118,0
96,0
180,0
96,0
180,0
154,0
250,0
154,0
250,0
240,0
370,0
240,0
370,0
336,0
490,0
336,0
490,0
480,0
665,0
480,0
665,0

Dimensions and specifications may be changed without prior notice. (RN06)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUcond PA6-L
Cable Gland - HELUcond PA6-UL

498

Part no. No.cores x


cross-sec.
mm
10893
1 G 70
10894
1 x 70
10895
1 G 95
10896
1 x 95
10897
1 G 120
10898
1 x 120
10899
1 G 150
10900
1 x 150
10901
1 G 185
10902
1 x 185
10903
1 G 240
10904
1 x 240

AWG-No. Core
colour
2/0
2/0
3/0
3/0
4/0
4/0
250 kcmil
250 kcmil
350 kcmil
350 kcmil
450 kcmil
450 kcmil

green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black

Outer
app.
mm
17,9
17,9
19,5
19,5
22,3
22,3
25,0
25,0
28,6
28,6
31,4
31,4

Cop.
weight
kg / km
672,0
672,0
912,0
912,0
1152,0
1152,0
1440,0
1440,0
1776,0
1776,0
2304,0
2304,0

Weight
app.
kg / km
910,0
910,0
1195,0
1195,0
1545,0
1545,0
1750,0
1750,0
2320,0
2320,0
2960,0
2960,0

Cables according to international Approvals / Single Conductors UL/CSA

Single 600-CY -J/-O special single core cable, 600 V, Cu-screened,

EMC-preferred type, meter marking

Technical data

Special PVC single cores acc. to


UL-Style 10107 and CSA AWM I/II A/B,
adapted to DIN VDE 0285-525-2-31/
DIN EN 50525-2-31,
DIN VDE 0285-525-2-51/
DIN EN 50525-2-51, acc. to UL-Std.758
Temperature range
flexing -5C bis +90C
fixed installation -40C bis +90C
Permissible operating temperature
max. +90C at conductor
Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 600 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, fine wire conductors, to


DIN VDE 0295 cl.5, BS 6360 cl.5 and
IEC 60228 cl.5
Core isulation of special PVC
compound type TI2 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43 acc. to UL-Std.1581
colour black or green-yellow
Tinned copper braided screening,
coverage approx. 85%
Outer sheath special PVC
compound type TM2 to
DIN VDE 0207-363-4-1 /
DIN EN 50363-4-1
and class 43 acc. to UL-Std.1581
Sheath colour black (RAL 9005)
with meter marking

Properties

Chemical Resistance - see table Technical


Informations
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804
test method B), UL VW-1, CSA FT1
UV-resistant

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
Single 600-J/-O, confer page 498
also as 1000 V Style 10678 deliverable

Application

PVC single cores suitable for installation for flexible use for medium mechanical stresses with free movement without tensile stress or forced movements
in dry, moist and wet rooms as well as outside (fixed installation). Is not suitable to be used as direct burrial-or as underwater cable. These two norms
approved single cores designed for exportorientated machinery manufacturer for machine tools, conveyor belts and production lines. These screened
cables are particulary suitable for the interference-free transmission in instrumentation and control engineering applications (electromagnetic
compatibillity).
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
10910
1G6
10911
1x6
10912
1 G 10
10913
1 x 10
10914
1 G 16
10915
1 x 16
10916
1 G 25
10917
1 x 25
10918
1 G 35
10919
1 x 35
10920
1 G 50
10921
1 x 50

AWG-No. Core
colour
10
10
8
8
6
6
4
4
2
2
1
1

green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black

Outer
app.
mm
7,6
7,6
9,4
9,4
10,4
10,4
12,0
12,0
14,4
14,4
16,4
16,4

Cop.
Weight
weight app.
kg / km kg / km
72,0
140,0
72,0
140,0
130,0
230,0
130,0
230,0
190,0
300,0
190,0
300,0
260,0
420,0
260,0
420,0
405,0
615,0
405,0
615,0
560,0
825,0
560,0
825,0

Part no. No.cores x


cross-sec.
mm
10922
1 G 70
10923
1 x 70
10924
1 G 95
10925
1 x 95
10926
1 G 120
10927
1 x 120
10928
1 G 150
10929
1 x 150
10930
1 G 185
10931
1 x 185
10932
1 G 240
10933
1 x 240

AWG-No. Core
colour
2/0
2/0
3/0
3/0
4/0
4/0
250 kcmil
250 kcmil
350 kcmil
350 kcmil
450 kcmil
450 kcmil

green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black

Outer
app.
mm
17,4
17,4
20,1
20,1
23,0
23,0
26,1
26,1
29,3
29,3
32,2
32,2

Cop.
weight
kg / km
780,0
780,0
1030,0
1030,0
1285,0
1285,0
1570,0
1570,0
1940,0
1940,0
2530,0
2530,0

Weight
app.
kg / km
1090,0
1090,0
1395,0
1395,0
1770,0
1770,0
1930,0
1930,0
2635,0
2635,0
3380,0
3380,0

Dimensions and specifications may be changed without prior notice. (RN06)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUcond PA6-L
Cable Gland - HELUcond PA6-UL

499

Cables according to international Approvals / Single Conductors UL/CSA

TOPFLEX 302 / 302-UL very high flexible PVC single core double
insulated 0,6/1kV

Technical data

TOPFLEX 302
Special PVC single-core cable with double
insulation flexible at low temperatures
Temperature range
flexing -15C to +80C
fixed installation -40C to +80C
Nominal voltage
U0/U 600/1000 V
A.C. test voltage, 50 Hz
3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
for flexible installation
5x cable
TOPFLEX 302-UL
Technical data as above, but
with additional UL Approval Style 10107
Nominal voltage
UL 600 V

Cable structure

Bare copper, extra fine wire conductor to


DIN VDE 0295 cl.6 and IEC 60228 cl.6
PVC insulation flexible at low temperatures,
natural colour
PVC sheath compound TM2 flexible at low
temperatures
Sheath colour black

Properties

Sheath UV-resistant
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Chemical resistance see table Technical
Information
The cable is permissible for overvoltage
category II

Application

These cables are specially designed for use as connecting cables on sliding contacts for current collectors, and also for use in energy supply chains,
automatic handling devices, robots, machine tools, machining and processing equipment, and nearly any area requiring flexible used and free motion.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TOPFLEX 302 without UL-approval

Part no.
72946
73924
72950
72945
75450
72947
75451
75452
75453
72944
75454
75455
75456
75457
75458

No.cores x
cross-sec.
mm
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240

AWG-No. Outer Cop.


app. mm weight
kg / km
16
4,0
14,4
14
4,5
24,0
12
5,6
38,4
10
6,1
57,6
8
8,0
96,0
6
9,8
153,6
4
11,8
240,0
2
12,9
336,0
1
14,6
480,0
2/0
17,5
672,0
3/0
20,2
912,0
4/0
21,6
1152,0
300 kcmil
23,5
1440,0
350 kcmil
25,7
1776,0
500 kcmil
29,5
2304,0

Weight
app.
kg / km
25,0
42,0
58,0
85,0
130,0
190,0
280,0
400,0
520,0
720,0
1050,0
1220,0
1500,0
1940,0
2675,0

Dimensions and specifications may be changed without prior notice.

500

TOPFLEX 302 with UL-approval


Part no.
700231
700232
700233
700234
701351
700114
701352
701353
701354
700235
701355
701356
701357
701358
701359

No.cores x
cross-sec.
mm
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240

AWG-No. Outer Cop.


app. mm weight
kg / km
16
5,2
14,4
14
6,4
24,0
12
7,0
38,4
10
7,5
57,6
8
9,1
96,0
6
10,8
153,6
4
13,1
240,0
2
14,1
336,0
1
15,8
480,0
2/0
19,0
672,0
3/0
21,5
912,0
4/0
23,2
1152,0
300 kcmil
25,2
1440,0
350 kcmil
27,0
1776,0
500 kcmil
31,5
2304,0

Weight
app.
kg / km
25,0
42,0
58,0
85,0
130,0
190,0
280,0
400,0
520,0
720,0
1050,0
1220,0
1500,0
1940,0
2675,0

Cables according to international Approvals / Single Conductors UL/CSA

Single 602-RC -J/O special single core cable for drag chains,
90C, 600 V, meter marking

Technical data

Special PVC single core acc. to


UL-Style 10107 and CSA AWM I/II AB,
core acc. to DIN VDE 0285-525-2-31/
DIN EN 50525-2-31
(except 300 mm)
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
Permissible operating temperature
max. +90C at conductor
Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 600 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 3x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, extra fine wire conductors,


to DIN VDE 0295 cl.6, col. 4, BS 6360 cl.6
and IEC 60228 cl.6, however by 185 mm
up to 300 mm with reduced single wire-,
max. 0,30 mm
Core insulation of special PVC
compound type TI3 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43, 90C acc. to UL-Std.1581
colour black or green-yellow
Outer sheath special PVC
compound type YM5 to
DIN VDE 0207 part 5 and class 43, 90C
acc. to UL-Std.1581
Sheath colour black (RAL 9005)
with meter marking

Properties

Chemical Resistance - see table Technical


Informations
Resistant to mineral oils, synthetic oils and
lubricating coolants.
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
UL VW-1, CSA FT1
Acc.to UL-Style 10107/ UL-Std.1581,
CSA C22.2 No 210

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
300 mm in adaption
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
Single 602-RC-CY-J/O, confer page 502

Application

High flexible special single core cable for drag chains are used for flexible use for medium mechanical stresses with free movement without tensile
stress or forced movements in dry, moist and wet rooms. These two-norm cables primarily designed for exportorientated machinery manufacturer
for flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts. For applications which go beyond
standard solutions (for example for composting appliances or high shelf conveyors with extremely high processing speeds etc.) we recommend for
our especially developed enquiry sheet for energy guiding systems. Before installation in cable trays please read the instructions. Further technical
details see selection table for drag chain cables, see lead text.
RC = Robotics Cable
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
69601
1 G 10
69602
1 x 10
69603
1 G 16
69604
1 x 16
69605
1 G 25
69606
1 x 25
69607
1 G 35
69608
1 x 35
69609
1 G 50
69610
1 x 50
69611
1 G 70
69612
1 x 70

AWG-No. Core
colour
8
8
6
6
4
4
2
2
1
1
2/0
2/0

green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black

Outer
app.
mm
9,4
9,4
10,5
10,5
11,6
11,6
14,5
14,5
16,6
16,6
18,4
18,4

Cop.
Weight
weight app.
kg / km kg / km
96,0
180,0
96,0
180,0
154,0
250,0
154,0
250,0
240,0
370,0
240,0
370,0
336,0
490,0
336,0
490,0
480,0
665,0
480,0
665,0
672,0
910,0
672,0
910,0

Part no. No.cores x


cross-sec.
mm
69613
1 G 95
69614
1 x 95
69615
1 G 120
69616
1 x 120
69617
1 G 150
69618
1 x 150
69619
1 G 185
69620
1 x 185
69621
1 G 240
69622
1 x 240
69623
1 G 300
69624
1 x 300

AWG-No. Core
colour
3/0
3/0
4/0
4/0
250 kcmil
250 kcmil
350 kcmil
350 kcmil
450 kcmil
450 kcmil
550 kcmil
550 kcmil

green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black
green-yellow
black

Outer
app.
mm
20,5
20,5
23,0
23,0
25,2
25,2
29,0
29,0
32,5
32,5
35,4
35,4

Cop.
weight
kg / km
912,0
912,0
1152,0
1152,0
1440,0
1440,0
1776,0
1776,0
2304,0
2304,0
2880,0
2880,0

Weight
app.
kg / km
1195,0
1195,0
1545,0
1545,0
1750,0
1750,0
2320,0
2320,0
2960,0
2960,0
3550,0
3550,0

Dimensions and specifications may be changed without prior notice. (RN06)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUcond PA6-L
Cable Gland - HELUcond PA6-UL

501

Cables according to international Approvals / Single Conductors UL/CSA

Single 602-RC -CY -J/O special single core cable


for drag chains, 90C, 600 V, EMC-preferred type, meter marking

Technical data

Special PVC single core cable acc. to


UL-Style 10107 and CSA AWM I/II A/B,
core acc. to DIN VDE 0285-525-2-31/
DIN EN 50525-2-31 (except 300 mm)
Temperature range
flexing -5C to +90C
fixed installation -40C to +90C
Permissible operating temperature
max. +90C at conductor
Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 600 V
Test voltage 4000 V
Breakdown voltage min. 8000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
flexing 7,5x cable
fixed installation 3x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper, extra fine wire conductors, to


DIN VDE 0295 cl.6, col. 4, BS 6360 cl.6
and IEC 60228 cl.6, however by 185 mm
up to 300 mm with reduced single wire-,
max. 0,30 mm
Core insulation of special PVC
compound type TI3 to
DIN VDE 0207-363-3 / DIN EN 50363-3
and class 43, 90C acc. to UL-Std.1581
colour black or green-yellow
Tinned copper braided screening,
coverage approx. 80%
Outer sheath special PVC
compound type YM5 to
DIN VDE 0207 part 5 and class 43, 90C
acc. to UL-Std.1581
Sheath colour black (RAL 9005)
with meter marking

Properties

Chemical Resistance - see table Technical


Informations
Resistant to mineral oils, synthetic oils and
lubricating coolants.
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B),
UL VW-1, CSA FT1
Acc.to UL-Style 10107/ UL-Std.1581,
CSA C22.2 No 210

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
300 mm in adaption
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
non screened analogue type:
Single 602-RC-J/O, confer page 501

Application

High flexible special single core screened cables for drag chains are used for flexible use for medium mechanical stresses with free movement without
tensile stress or forced movements in dry, moist and wet rooms. These two-norm cables primarily designed for exportorientated machinery manufacturer
for flexible applications in machineries, machine tools, robot technics, for movable automated machinery parts. These screened cables are particulary
suitable for the interference-free transmission in instrumentation and control engineering applications (electromagnetic compatibillity). For applications
which go beyond standard solutions we recommend for our especially developed enquiry sheet for energy guiding systems. Before installation in cable
trays please read the instructions. Further technical details see selection table for drag chain cables, see lead text.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
RC = Robotics Cable
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
69631
69632
69633
69634
69635
69636
69637
69638
69639
69640
69641
69642

No.cores x
cross-sec.
mm
1 G 10
1 x 10
1 G 16
1 x 16
1 G 25
1 x 25
1 G 35
1 x 35
1 G 50
1 x 50
1 G 70
1 x 70

AWG-No. Outer Cop.


app. mm weight
kg / km
8
10,0
130,0
8
10,0
130,0
6
11,1
190,0
6
11,1
190,0
4
12,3
260,0
4
12,3
260,0
2
15,1
405,0
2
15,1
405,0
1
17,2
560,0
1
17,2
560,0
2/0
19,0
780,0
2/0
19,0
780,0

Weight
app.
kg / km
230,0
230,0
300,0
300,0
420,0
420,0
615,0
615,0
825,0
825,0
1090,0
1090,0

Dimensions and specifications may be changed without prior notice. (RN06)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUcond PA6-L
Cable Gland - HELUcond PA6-UL

502

Part no.
69643
69644
69645
69646
69647
69648
69649
69650
69651
69652
69653
69654

No.cores x
cross-sec.
mm
1 G 95
1 x 95
1 G 120
1 x 120
1 G 150
1 x 150
1 G 185
1 x 185
1 G 240
1 x 240
1 G 300
1 x 300

AWG-No. Outer Cop.


app. mm weight
kg / km
3/0
22,0
1030,0
3/0
22,0
1030,0
4/0
23,6
1285,0
4/0
23,6
1285,0
250 kcmil
25,8
1570,0
250 kcmil
25,8
1570,0
350 kcmil
29,8
1940,0
350 kcmil
29,8
1940,0
450 kcmil
33,5
2530,0
450 kcmil
33,5
2530,0
550 kcmil
36,2
3140,0
550 kcmil
36,2
3140,0

Weight
app.
kg / km
1395,0
1395,0
1770,0
1770,0
1930,0
1930,0
2635,0
2635,0
3380,0
3380,0
4120,0
4120,0

Cables according to international Approvals / Single Conductors UL/CSA

TOPFLEX 304 / 304-C unscreened (double insulated)/ screened

high flexible PVC single core 0,6/1kV for drag chain application

Technical data

Special PVC single-core cable


Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Nominal voltage
U0/U 600/1000 V
A.c. test voltage, 50 Hz
3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
for flexible installation
5x cable

Cable structure

TOPFLEX 304
Bare copper, extra fine wire conductor to
DIN VDE 0295 cl.6 and IEC 60228 cl.6
PVC insulation, green-yellow
PVC sheath compound TM2
Sheath colour grey
TOPFLEX 304-C
Construction as above, but
Tinned copper braid, coverage approx. 85%

Properties

PVC self-extinguishing and flame retardant


acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Chemical resistance see table Technical
Information

Application

Thanks to their outstanding alternating bending stress characteristics, these cables are ideally suited for use in drag chains, and also for use in handling
devices, robots, and nearly any area requiring flexible used and free motion.
TOPFLEX 304-C Optimum compliance with requirements for electromagnetic compatibillity (EMC) by approx. 85% coverage from the braided
screen.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TOPFLEX 304
Part no.

79639
79640
79641
71544
79642
79643
79644
79645
79646
79647
79648
79649
79650
79651
79652

No.cores x
cross-sec.
mm
1 G 2,5
1G4
1G6
1 G 10
1 G 16
1 G 25
1 G 35
1 G 50
1 G 70
1 G 95
1 G 120
1 G 150
1 G 185
1 G 240
1 G 300

AWG-No. Outer Cop.


app. mm weight
kg / km
14
4,5
24,0
12
5,6
38,4
10
6,1
57,6
8
8,0
96,0
6
9,8
154,0
4
11,8
240,0
2
12,9
336,0
1
14,6
480,0
2/0
17,5
672,0
3/0
20,0
912,0
4/0
21,6
1152,0
300 kcmil
23,5
1440,0
350 kcmil
25,7
1776,0
500 kcmil
29,5
2304,0
600 kcmil
32,5
2880,0

Weight
app.
kg / km
42,0
58,0
85,0
130,0
190,0
280,0
400,0
520,0
720,0
1050,0
1220,0
1500,0
1940,0
2675,0
3300,0

TOPFLEX 304C
Part no.
79653
79654
79655
79656
79657
79658
79659
79660
79661
79662
79685
79663
79664
79665
79666

No.cores x
cross-sec.
mm
1 G 2,5
1G4
1G6
1 G 10
1 G 16
1 G 25
1 G 35
1 G 50
1 G 70
1 G 95
1 G 120
1 G 150
1 G 185
1 G 240
1 G 300

AWG-No. Outer Cop.


app. mm weight
kg / km
14
5,9
40,0
12
6,5
50,0
10
8,3
88,0
8
8,7
124,0
6
10,3
190,0
4
12,4
260,0
2
13,7
405,0
1
15,4
560,0
2/0
17,5
780,0
3/0
21,0
1030,0
4/0
22,4
1311,0
300 kcmil
24,3
1527,0
350 kcmil
26,5
1940,0
500 kcmil
30,3
2530,0
600 kcmil
35,0
3050,0

Weight
app.
kg / km
55,0
75,0
125,0
170,0
300,0
420,0
620,0
825,0
1090,0
1395,0
1770,0
1930,0
2635,0
3380,0
3500,0

Dimensions and specifications may be changed without prior notice.

503

Cables according to international Approvals / Single Conductors UL/CSA

MULTISPEED 600-PUR -J/-O special single cores for

drag chains, 1000 V, halogen-free, meter marking

Technical data

Special drag chain core line for extreme


mechanical stresses adapted to
DIN VDE 0285-525-2-31/
DIN EN 50525-2-31 and UL style 10553
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 5x core
fixed installation 3x core

Cable structure

Bare copper conductor, ultra-fine wire to


DIN VDE 0295 cl.6, column 4, BS 6360 cl.6
and/or IEC 60228 cl.6
Core insulation of thermoplastic polymer
in either black or green/yellow
Outer sheath of special polyurethane,
TMPU adapted to
DIN VDE 0207-363-10-2 /
DIN EN 50363-10-2
Sheath colour black (RAL 9005)
with meter marking

Properties

Flame retardant, UL VW-1, CSA FT1


Halogen-free
Abrasion resistant
Very good oil resistance
Very good alternating bending strength
Very high resistance to mechanical stresses
Higher notch resistance
Ozone and UV-resistant
Coolant resistant
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
screened analogue type:
MULTISPEED 600-C-PUR-J/O,
confer page 505

Application

These special drag chain core cables permit extended use with extreme requirements, with free movement, without tensile stresses or forced movements.
Suitable for installation in long traverse paths and high speeds in dry, high temperature influence in dry, moist and wet environments and in the open
air. These cables can be used for all applications demanding the highest requirements in flexibility, abrasion resistance, ozone and chemical resistance.
For applications extending beyond standard solutions (e. g. composting plants or high-lift conveyor systems working at extremely low speeds), we
recommend that you request our questionnaire, which has been especially designed for energy supply systems. Before installation in cable trays please
read the instructions.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
25888
25269
25889
25270
25890
25271
25891
25272
25892
25273
25893
25274
25894
25275

No.cores x
cross-sec.
mm
1G6
1x6
1 G 10
1 x 10
1 G 16
1 x 16
1 G 25
1 x 25
1 G 35
1 x 35
1 G 50
1 x 50
1 G 70
1 x 70

AWG-No. Outer Cop.


app. mm weight
kg / km
10
7,2
58,0
10
7,2
58,0
8
8,4
96,0
8
8,4
96,0
6
9,5
154,0
6
9,5
154,0
4
11,0
240,0
4
11,0
240,0
2
13,0
336,0
2
13,0
336,0
1
15,4
480,0
1
15,4
480,0
2/0
17,2
672,0
2/0
17,2
672,0

Weight
app.
kg / km
80,0
80,0
130,0
130,0
181,0
181,0
274,0
274,0
398,0
398,0
529,0
529,0
717,0
717,0

Dimensions and specifications may be changed without prior notice. (RN06)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUcond PA6-L
Cable Gland - HELUcond PA6-UL

504

Part no.
25895
25276
25896
25277
25897
25278
25898
25279
25899
25280
25900
25281

No.cores x
cross-sec.
mm
1 G 95
1 x 95
1 G 120
1 x 120
1 G 150
1 x 150
1 G 185
1 x 185
1 G 240
1 x 240
1 G 300
1 x 300

AWG-No. Outer Cop.


app. mm weight
kg / km
3/0
20,0
912,0
3/0
20,0
912,0
4/0
21,0
1152,0
4/0
21,0
1152,0
250 kcmil
23,8
1440,0
250 kcmil
23,8
1440,0
350 kcmil
26,2
1776,0
350 kcmil
26,2
1776,0
450 kcmil
29,8
2304,0
450 kcmil
29,8
2304,0
550 kcmil
33,1
2880,0
550 kcmil
33,1
2880,0

Weight
app.
kg / km
1050,0
1050,0
1240,0
1240,0
1524,0
1524,0
1932,0
1932,0
2467,0
2467,0
3140,0
3140,0

Cables according to international Approvals / Single Conductors UL/CSA

MULTISPEED 600-C-PUR -J/-O special cable for drag

chains, 1000 V, screened, halogen-free, EMC-preferred type, meter marking

Technical data

Special drag chain core cable for


mechanical stresses adapted to
DIN VDE 0285-525-2-31/
DIN EN 50525-2-31
and UL-Style 10553
Temperature range
flexing -30C to +80C
fixed installation -40C to +80C
Nominal voltage
VDE U0/U 600/1000 V
UL/CSA 1000 V
Test voltage 3000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 5x core
fixed installation 3x core

Cable structure

Bare copper conductor, ultra-fine wire to


DIN VDE 0295 cl.6, column 4, BS 6360 cl.6
and/or IEC 60228 cl.6
Core insulation of thermoplastic
polymer in either black or green/yellow
Braided screen of tinned Cu wires,
coverage approx. 85%
Core wrapping with fleece
Outer sheath of special polyurethane
TMPU adapted to
DIN VDE 0207-363-10-2 /
DIN EN 50363-10-2
Sheath colour black (RAL 9005)
with meter marking

Properties

Flame retardant, UL VW-1, CSA FT1


Halogen-free
Abrasion resistant
Very good oil resistance
Very good alternating bending strength
Very high resistance to mechanical
stresses
Improved notch resistance
Ozone and UV-resistant
Coolant-resistant
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

G = with green-yellow conductor


x = without green-yellow conductor (OZ)
Please observe applicable installation
regulations for use in energy supply chains.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
unscreened analogue type:
MULTISPEED 600-PUR -J/-0,
confer page 504

Application

These special drag chain core cables permit extended use with extreme requirements, with free movement, without tensile stresses or forced movements.
Suitable for installation in long traverse paths and high speeds in dry, high temperature influence in dry, moist and wet environments and in the open
air. These cables can be used for all applications demanding the highest requirements in flexibility, abrasion resistance, ozone and chemical resistance.
The copper screening assures a disturbance-free data and signal transmission for measuring and control systems. For applications extending beyond
standard solutions (e. g. composting plants or high-lift conveyor systems working at extremely low speeds), we recommend that you request our
questionnaire, which has been especially designed for energy supply systems. Before installation in cable trays please read the instructions.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
25901
25282
25902
25283
25903
25284
25904
25285
25905
25286
25906
25287
25907
25288

No.cores x
cross-sec.
mm
1G6
1x6
1 G 10
1 x 10
1 G 16
1 x 16
1 G 25
1 x 25
1 G 35
1 x 35
1 G 50
1 x 50
1 G 70
1 x 70

AWG-No. Outer Cop.


app. mm weight
kg / km
10
7,8
71,0
10
7,8
71,0
8
9,7
122,0
8
9,7
122,0
6
11,7
180,0
6
11,7
180,0
4
13,2
282,0
4
13,2
282,0
2
15,2
386,0
2
15,2
386,0
1
18,7
535,0
1
18,7
535,0
2/0
21,2
750,0
2/0
21,2
750,0

Weight
app.
kg / km
101,0
101,0
168,0
168,0
217,0
217,0
342,0
342,0
468,0
468,0
584,0
584,0
822,0
822,0

Part no.
25908
25289
25909
25290
25910
25291
25911
25292
25912
25293
25913
25294

No.cores x
cross-sec.
mm
1 G 95
1 x 95
1 G 120
1 x 120
1 G 150
1 x 150
1 G 185
1 x 185
1 G 240
1 x 240
1 G 300
1 x 300

AWG-No. Outer Cop.


app. mm weight
kg / km
3/0
23,4
1004,0
3/0
23,4
1004,0
4/0
24,5
1260,0
4/0
24,5
1260,0
250 kcmil
27,8
1570,0
250 kcmil
27,8
1570,0
350 kcmil
29,4
1911,0
350 kcmil
29,4
1911,0
450 kcmil
34,2
2451,0
450 kcmil
34,2
2451,0
550 kcmil
37,4
2997,0
550 kcmil
37,4
2997,0

Weight
app.
kg / km
1190,0
1190,0
1400,0
1400,0
1710,0
1710,0
2021,0
2021,0
2601,0
2601,0
3257,0
3257,0

Dimensions and specifications may be changed without prior notice. (RN06)

505

Cables according to international Approvals / Single Conductors UL/CSA

TOPFLEX 301 / 301-C unscreened (double insulated)/ screened


high flexible PUR single core 0,6/1kV for drag chain application

Technical data

TOPFLEX 301 (unscreened)


Special PUR single-core cable acc. to
UL AWM Style 10553
Temperature range
flexing -15C to +80C
Nominal voltage
acc. to VDE U0/U 600/1000 V
acc. to UL 1000 V
A.C. test voltage3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
7,5 cable
TOPFLEX 301-C (screened)
Tech. data as per TOPFLEX 301
Coupling resistance
max. 250 Ohm/km

Cable structure

TOPFLEX 301 (unscreened)


Bare copper, extra fine wire conductor to
DIN VDE 0295 cl.6 and IEC 60228 cl.6
Cold resistant PVC core insulation, grey
PUR outer sheath
Sheath colour black or green yellow
TOPFLEX 301-C (screened)
Structure as per TOPFLEX 301, but
additionally
Fleece wrapping between screen and
sheath
Tinned copper braided screening,
approx. 85% coverage
Sheath colour black

Properties

PUR outer sheath: low adhesion, flame


retardant, extremely abrasion resistant,
resistant to UV, oil, hydrolysis and microbial
attack
Optimised insulation materials ensure
resistance to oils (including mineral oils),
greases, coolants, hydraulic fluids as well
as many alkalis and solvents
The optimised external diameter and the
reduced weight facilitate use in multi-shift
operation with extreme alternating
bending stress cycles
Thanks to its excellent mechanical
characteristics, the wear-resistant,
notch-resistant, flame-retardant PUR
sheath provides high functional reliability
over long periods

Application

TOPFLEX 301 (unscreened) These cables are specially designed for use in energy supply chains, automated handling equipment, robots, machine
tools, processing and manufacturing machinery.
TOPFLEX 301-C (screened) Applications as described above, additionally optimal compliance with electromagnetic compatibillity (EMC) requirements
on account of the approx. 85% coverage by the braided screening.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
TOPFLEX 301 double insulated, black unscreened

TOPFLEX 301-C black screened EMC

75375
75376
75377
75378
75379
75380
75381
75382
75383
75384
75385
75386

75399
75400
75401
75402
75403
75404
75405
75406
75407
75408
75409
75410

Part no.

No.cores x
cross-sec.
mm
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240

AWG-No. Outer Cop.


app. mm weight
kg / km
10
7,1
58,0
8
8,8
96,0
6
10,5
154,0
4
11,2
240,0
2
13,5
336,0
1
15,8
480,0
2/0
18,0
672,0
3/0
20,4
912,0
4/0
22,2
1152,0
300 kcmil
25,0
1440,0
350 kcmil
28,0
1776,0
500 kcmil
32,5
2304,0

Weight
app.
kg / km
85,0
130,0
190,0
280,0
400,0
520,0
720,0
1050,0
1220,0
1500,0
1940,0
2645,0

TOPFLEX 301 double insulated, green-yellow unscreened


Part no.
75387
75388
75389
75390
75391
75392
75393
75394
75395
75396
75397
75398

No.cores x
cross-sec.
mm
1G6
1 G 10
1 G 16
1 G 25
1 G 35
1 G 50
1 G 70
1 G 95
1 G 120
1 G 150
1 G 185
1 G 240

AWG-No. Outer Cop.


app. mm weight
kg / km
10
7,1
58,0
8
8,8
96,0
6
10,5
154,0
4
11,2
240,0
2
13,5
336,0
1
15,8
480,0
2/0
18,0
672,0
3/0
20,4
912,0
4/0
22,2
1152,0
300 kcmil
25,0
1440,0
350 kcmil
28,0
1776,0
500 kcmil
32,5
2304,0

Weight
app.
kg / km
85,0
130,0
190,0
280,0
400,0
520,0
720,0
1050,0
1220,0
1500,0
1940,0
2645,0

Dimensions and specifications may be changed without prior notice.

506

Part no.

No.cores x
cross-sec.
mm
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240

AWG-No. Outer Cop.


app. mm weight
kg / km
10
7,8
95,0
8
9,5
124,0
6
10,8
186,0
4
12,2
278,0
2
13,7
384,0
1
15,4
530,0
2/0
17,6
753,0
3/0
21,7
1006,0
4/0
22,4
1257,0
300 kcmil
24,3
1562,0
350 kcmil
26,5
1895,0
500 kcmil
30,3
2704,0

Weight
app.
kg / km
144,0
170,0
220,0
340,0
460,0
580,0
820,0
1200,0
1350,0
1680,0
2100,0
3100,0

BRITISH STANDARD CABLES

Cables according to international Approvals / Cables to British Standard

HELUKABEL BS 5308 Part 1 Instruments cable,


core insulation PE or XLPE

Technical data

Instrument cable acc. to


British Standard 5308 Part 1
Temperature range
fixed installation -20C to +65C
Nominal voltage
U0/U 300/500 V
Minimum bending radius
fixed installation
5x outer (type 1)
6x outer (type 2+3)

Cable structure

Copper conductor, single-, multiple-, or


fine-wire acc. to BS 6360
Conductor cross-sections from 0,5 mm
to 1,5 mm
Core insulation
- Polyethylene acc. to BS 6234 Type 03 or
- XLPE (cross-linked polyethylene for LSZH
cable)
Cores stranded in pairs with
optimal lay-length,
Lay-length smaller than 100 mm
Number of pairs: 1,2,5,10,15,20,30,50
Pairs individually not screened or screened
Pairs stranded in layers
Wrapping with aluminium/polyester foil, on
request
Type 1
Flame retardant PVC outer sheath or LSZH
Type 2
Extruded polyethylene inner sheath,
steel wire armouring,
Flame retardant PVC outer sheath or LSZH
Type 3
PVC inner sheath,
steel wire armouring,
PVC outer sheath
Sheath colour black or blue

Application

Note

As a result of a wide range of cables and wires


acc. to British Standard, you can find following
only a small selection of types.
For request about British Standard cables please
contact us under
Ph. 0049 7150 9209-786
E-Mail: spezialkabel@helukabel.de

As measurement and control cables in power plants and industrial plants, and in the petrochemical industry. Example BS 5308 P1 T1 CU / PE / CAM
/ PVC = Overall screening, sheath PVC BS 5308 P1 T2 CU / XLPE / IAM / CAM / LSZH / SWA / LSZH = Pair screened, Overall screening, galvanic
round steel wire, halogen free
Dimensions and specifications may be changed without prior notice.

508

Cables according to international Approvals / Cables to British Standard

HELUKABEL BS 5308 Part 2 Instruments cable, core insulation PVC

Technical data

Instrument cable acc. to


British Standard 5308 Part 2
Temperature range
fixed installation -20C to +65C
Nominal voltage
U0/U 300/500 V
Minimum bending radius
fixed installation
5x outer (type 1)
6x outer (type 2)

Cable structure

Copper conductor, single-, multiple-, or


fine-wire acc. to BS 6360
Conductor cross-sections from
0,5 mm to 1,5 mm
Core insulation PVC acc. to BS 6746
Cores stranded in pairs with
optimal lay-length
Lay-length smaller than 100 mm
Number of pairs: 1,2,5,10,20,30,50
Pairs individually screened with
aluminium-foil or unscreened
Pairs stranded in layers
Wrapping with aluminium/polyester foil,
on request
Type 1
Flame retardant PVC outer sheath
Type 2
Extruded PVC inner sheath,
steel wire armouring,
Flame retardant PVC outer sheath
Sheath colour black or blue

Note

As a result of a wide range of cables and wires


acc. to British Standard, you can find
following only a small selection of types.
For request about British Standard cables
please contact us under
Ph. 0049 7150 9209-786
E-Mail: spezialkabel@helukabel.de

Application

As measurement and control cables in power plants and industrial plants, and in the petrochemical industry. Example BS 5308 P2 T2 CU / PVC /
CAM / PVC / SWA / PVC = Overall screening, steel wire armouring
Dimensions and specifications may be changed without prior notice.

509

Cables according to international Approvals / Cables to British Standard

HELUKABEL BS 5467 High voltage cable 0,6/1kV, armoured, sheath PVC

Technical data

Special power cable acc. to


British Standard 5467
Temperature range
flexing 0C to +90C
fixed installation -15C to +90C
Nominal voltage
U0/U 600/1000 V
Minimum bending radius
fixed installation
up to 16 mm 6x outer
> 25 mm 8x outer

Cable structure

Bare copper conductor acc. to BS 6360 cl.2


Core insulation of cross-linked polyethylene
Core identification
1-core - brown
2-core - brown, blue
3-core - brown, blue, grey
4-core - brown, black, grey, blue
5-core and up with numbering
Cores stranded layers
PVC-Inner sheath
Amouring of galvanized steel wire
PVC-Outer sheath
Sheath colour black

Application

Properties

Reaction to fire tested acc. to IEC 60332-1,


BS 4066-1

Note

As a result of a wide range of cables and wires


acc. to British Standard, you can find
following only a small selection of types.
For request about British Standard cables
please contact us under
Ph. 0049 7150 9209-786
E-Mail: spezialkabel@helukabel.de

As a control and power cable in industrial enviroments. Thanks to the amouring of galvanized steel wire, can be used anywhere that a high level of
mechanical protection is required. Suitable for use outdoors and in the earth.
Example
BS 5467 CU / XLPE / PVC / AWA / PVC = Singlecore
BS 5467 CU / XLPE / PVC / SWA / PVC = Multicore
Dimensions and specifications may be changed without prior notice.

510

Cables according to international Approvals / Cables to British Standard

HELUKABEL BS 6724 High voltage cable 0,6/1kV, armoured, halogen-free

Technical data

Special power cable acc. to


British Standard 6724
Temperature range
flexing 0C to +90C
fixed installation -20C to +90C
Permissible operating temperature
at conductor +90C
Nominal voltage
U0/U 600/1000 V
Minimum bending radius
fixed installation
up to 16 mm 6x outer
> 25 mm 8x outer

Cable structure

Bare copper conductor acc. to BS 6360 cl.2


Core insulation of cross-linked polyethylene
Core identification
1-core - brown
2-core - brown, blue
3-core - brown, black, grey
4-core - brown, black, grey, blue
5-core and up with numbering
Cores stranded layers
Inner sheath LSHF mix
Amouring of galvanized steel wire
Outer sheath LSHF mix
Sheath colour black

Properties

Reaction to fire tested acc. to IEC 60332-3,


BS 4066-1

Note

As a result of a wide range of cables and wires


acc. to British Standard, you can find
following only a small selection of types.
For request about British Standard cables
please contact us under
Ph. 0049 7150 9209-786
E-Mail: spezialkabel@helukabel.de

Application

Unlike power cables acc. to BS 5467, these are LSHF (Low Smoke Halogen Free). Used anywhere where in case of fire damage to human life and
material assets must be prevented, e.g. in industrial plants, airports, underground railways and tunnels.
Example
BS 6724 CU / XLPE / LSZH / AWA / LSZH = Singelcore
BS 6724 CU / XLPE / LSZH / SWA / LSZH = Multicore
Dimensions and specifications may be changed without prior notice.

511

Table of contents

04 |

| 512

INFRASTRUCTURE CABLES & WIRES


Installation cables

514

Telephone & fire warning cables

522

Power, security & medium voltage cables

534

513

INSTALLATION CABLES

Designation

Properties

YV patch cable / YR bell sheathed cable

in accordance with VDE 0812

Approvals

Page
516

NYM-J/-O PVC sheathed cable

VDE approved

517

(N) YM (St)-J PVC sheathed cable

screened

518

NHMH-O

halogen-free, i.e. free of harmful substances, sheathed cable 300/500V

519

NHMH-J

halogen-free, i.e. free of harmful substances, sheathed cable 300/500V

520

NHXHM-O/-J

halogen-free sheathed cable 300/500 V, VDE approved

521

515

Installation Cables

YV-Equipment Wires / YR-Bell Sheathed


Cables
according to VDE 0812

Technical data

YV-Equipment Wires
Equipment wires with PVC core
insulation to DIN VDE 0812
Temperature range
flexing -5C to +70C
fixed installation -30C to +70C
Electrical characteristics
Operating voltage (peak voltage)
to DIN VDE 0812
YR-Bell Sheathed Cables
adapted to DIN VDE 0812
Minimum bending radius
15x cable

Cable structure

YV-Equipment Wires
Tinned copper-conductor,
solid 0,3 to 1,8 mm
Core insulation of PVC
compound type YI3 to
DIN VDE 0207 part 4
Mono or twin colour wires, twin colour
wires have a base colour with the second
colour superimposed in ring form
Core identification to DIN 47002
YR-Bell Sheathed Cables
Bare copper conductor, solid 0,8 mm
Cores stranded in layer
Core identification
see Technical Informations
Outer sheath of PVC
Sheath colour white

Properties

YV-Equipment Wires
Tests
PVC self-extinguishing and flame retardant
acc. to IEC 60332-2 (equivalent
DIN VDE 0472 part 804 test method A)
Installation notes
The equipment wires are to be so uncoiled
from drums or coils so that no kinks or
twisting torsional stress can be occured
Those are allowed to install as
self-supporting shaped wires
independently ensuring the
free-movements so as to gain a
compensating bending
These are used without any mechanical
stress, pull, pressure, abrasion and notch
Several equipment wires are used together
in form of a bunch.
The insulating coverings are not be cut
through the binding materials.
The binding materials must be
nonconductive and not allowed to swell or
shrink in humidity.
During the soldering process without
jointing clamp, the soldering period is to
be shortened so that the insulating
covering should not be shrinked or injured.

Application

YV-Equipment Wires Single core cables for use in small apparatus, switching and intercom system and for data transmission. These cables are not
allowed for the installation of heavy current operation. Equipment wire are used for wiring to the switchbords, amplifiers and dial intercommunicating
systems, measuring instruments, telephone exchange, clock centrals and data processing apparatus etc. These wires are not permitted to apply outside
of equipment for high power ratings.
YR-Bell Sheathed Cables For different applications up to max. 100 V operating voltage, for fixed installation above and beneath plaster.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
YV-Equipment Wires
Part no.
28900
28901
28902
28903
28904
28905
28906
28907
28908
28909
28910
28911
28912
28913
28914
28915
28916
28917
28918

No.cores x
cond. / core
mm
1 x 0,3 / 0,7
2 x 0,3 / 0,7
3 x 0,3 / 0,7
1 x 0,4 / 0,8
2 x 0,4 / 0,8
3 x 0,4 / 0,8
1 x 0,5 / 0,9
2 x 0,5 / 0,9
3 x 0,5 / 0,9
4 x 0,5 / 0,9
1 x 0,8 / 1,4
2 x 0,8 / 1,4
3 x 0,8 / 1,4
4 x 0,8 / 1,4
1 x 1 / 1,8
2 x 1 / 1,8
3 x 1 / 1,8
1 x 1,4 / 2,2
1 x 1,8 / 2,8

Outer
Cop.
approx. mm weight
kg / km
0,7
0,7
1,4
1,4
1,6
2,1
0,8
1,3
1,6
2,5
1,8
3,8
0,9
2,0
1,8
3,9
2,0
5,9
2,2
7,9
1,4
5,0
2,8
10,0
3,0
15,0
3,4
20,0
1,8
7,9
3,6
16,0
4,0
24,0
2,2
15,0
2,8
25,0

Weight
approx.
kg / km
1,2
2,4
3,6
1,8
3,6
5,4
2,5
5,0
7,5
10,0
6,0
12,0
18,0
24,0
10,0
20,0
30,0
17,0
27,5

Dimensions and specifications may be changed without prior notice. (RO01)

516

YR-Bell Sheathed Cables


Part no.
-

28919
28920
28921
28922
28923
28924
28925
28926
28927
28928

No.cores x
cond. / core
mm
2 x 0,8 / 1,4
3 x 0,8 / 1,4
4 x 0,8 / 1,4
5 x 0,8 / 1,4
6 x 0,8 / 1,4
8 x 0,8 / 1,4
10 x 0,8 / 1,4
12 x 0,8 / 1,4
16 x 0,8 / 1,4
24 x 0,8 / 1,4

Outer
Cop.
approx. mm weight
kg / km
4,0
9,6
4,4
14,4
4,9
19,2
5,3
24,0
5,8
28,8
6,5
38,0
7,6
48,0
7,7
58,0
8,6
77,0
10,5
115,0

Weight
approx.
kg / km
27,0
33,0
41,0
48,0
56,0
70,0
84,0
98,0
124,0
188,0

Installation Cables

NYM-J/-O PVC-Sheathed Cable VDE approved

Technical data

PVC-sheathed cable to
DIN VDE 0250 part 204
Temperature range
flexing +5C to +70C
fixed installation -40C to +70C
Nominal voltage
U0/U 300/500 V
Test voltage 2000 V
Minimum bending radius
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Caloric load values
see Technical Informations

Cable structure

Solid or stranded, plain copper conductor


to DIN VDE 0295 cl.1 or cl.2, BS 6360
cl.1 or cl.2 and IEC 60228 cl.1 or cl.2
Core insulation of PVC
compound type TI1 to
DIN VDE 0207-363-3 / DIN EN 50363-3
Core identification to
DIN VDE 0293-308
Cores stranded in layers with
optimal lay-length
Filler
Outer sheath of PVC
compound type TM1 to
DIN VDE 0207-363-4-1 /
DIN EN 50363-4-1
Sheath colour grey (RAL 7035)

Properties

Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
G = with green-yellow conductor
x = without green-yellow conductor (OZ)
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

For industrial- and wiring purposes. Usable in the open, in dry, damp and wet environments in the open and concealed, as well as in masonry and in
beton, not suitable for imbedding in solidified- or compressed-concrete. Outdoor usage is only possible, as long as the cable is protected against direct
sunlight.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
39050
39001
39006
39056
39007
39058
39009
39066
39017
39072
39023
39076
39077
39055
39024
39057
39008
39059
39010
39067
39018
39075
39051
39002
39074
39060
39011
39068
39019
39052
39003
39078

No.cores x
cross-sec.
mm
1 G 1,5
re
1 x 1,5
re
2 x 1,5
re
3 G 1,5
re
3 x 1,5
re
4 G 1,5
re
4 x 1,5
re
5 G 1,5
re
5 x 1,5
re
7 G 1,5
re
7 x 1,5
re
10 G 1,5 re
12 G 1,5 re
1 G 2,5
re
1 x 2,5
re
3 G 2,5
re
3 x 2,5
re
4 G 2,5
re
4 x 2,5
re
5 G 2,5
re
5 x 2,5
re
7 G 2,5
re
1G4
re
1x4
re
3G4
re
4G4
re
4x4
re
5G4
re
5x4
re
1G6
re
1x6
re
3G6
re

Outer
Cop.
approx. mm weight
kg / km
5,4
14,4
5,4
14,4
8,7
29,0
9,1
43,0
9,1
43,0
9,8
58,0
9,8
58,0
10,3
72,0
10,3
72,0
11,5
101,0
11,5
101,0
13,8
144,0
14,4
173,0
6,0
24,0
6,0
24,0
10,4
72,0
10,4
72,0
11,3
96,0
11,3
96,0
12,0
120,0
12,0
120,0
13,2
168,0
6,6
38,0
6,6
38,0
12,0
115,0
13,0
154,0
13,0
154,0
14,5
192,0
14,5
192,0
7,2
58,0
7,2
58,0
13,0
173,0

Weight
AWG-No.
approx. kg / km
40,0
40,0
170,0
135,0
135,0
160,0
160,0
190,0
190,0
235,0
235,0
330,0
405,0
70,0
70,0
190,0
190,0
230,0
230,0
270,0
270,0
342,0
80,0
80,0
258,0
330,0
330,0
410,0
410,0
105,0
105,0
320,0

16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14
12
12
12
12
12
12
12
10
10
10

Part no.
39061
39012
39069
39020
39053
39004
39062
39013
39070
39021
39054
39005
39063
39014
39071
39022
39079
39064
39015
39073
39065
39016

No.cores x
cross-sec.
mm
4G6
re
4x6
re
5G6
re
5x6
re
1 G 10
re
1 x 10
re
4 G 10
re
4 x 10
re
5 G 10
re
5 x 10
re
1 G 16
rm
1 x 16
rm
4 G 16
rm
4 x 16
rm
5 G 16
rm
5 x 16
rm
1 G 25
rm
4 G 25
rm
4 x 25
rm
5 G 25
rm
4 G 35
rm
4 x 35
rm

Outer
Cop.
approx. mm weight
kg / km
15,1
230,0
15,1
230,0
16,1
288,0
16,1
288,0
8,4
96,0
8,4
96,0
17,6
384,0
17,6
384,0
19,2
480,0
19,2
480,0
9,9
154,0
9,9
154,0
21,3
614,0
21,3
614,0
23,4
768,0
23,4
768,0
12,0
240,0
25,8
960,0
25,8
960,0
28,7
1200,0
28,5
1344,0
28,5
1344,0

Weight
AWG-No.
approx. kg / km
460,0
460,0
540,0
540,0
155,0
155,0
680,0
680,0
850,0
850,0
230,0
230,0
1048,0
1048,0
1280,0
1280,0
325,0
1649,0
1649,0
1970,0
2000,0
2000,0

10
10
10
10
8
8
8
8
8
8
6
6
6
6
6
6
4
4
4
4
2
2

Dimensions and specifications may be changed without prior notice. (RO01)

517

Installation Cables

(N)YM(St)-J PVC-sheathed cable screened

Technical data

screened PVC-sheathed cable


adapted to DIN VDE 0250 part 204
Temperature range
flexing +5C to +70C
fixed installation -40C to +70C
Permissible working temperature
at the conductor +70C
Nominal voltage
U0/U 300/500 V
Test voltage 2000 V
Minimum bending radius
fixed installation 4x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insualtion of PVC
compound type TI1 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Core identification to DIN VDE 0293-308
Cores stranded in layers with
optimal lay-length
Solid copper drain-wire, tinned
Coated aluminium foil screening
Outer sheath of PVC
compound type TM1 to
DIN VDE 0207-363-4-1/DIN EN 50363-4-1
Sheath colour grey (RAL 7035)

Properties

Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
Also availabel in an halogen-free version
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These installation cables are made for an effective range of electromagnetic interference alternating fields by a static screen. This screening is specially
used for the installation in computer sector, hospitals or industry measuring observation points with measuring instruments which are sensitive to
interferences. These cables are also ideal for installations in the living rooms of those peoples who are extreme sensitive to radiation. The cable is
suitable for laying on, in and under plaster in dry and damp places as well as in concrete and masonry (a direct laying in shaked or stamped concrete
is excluded). Outdoor laying only is possible if the cable is not exposed to direct sunlight or if the cable is layed in cable conduits. Use in dangerous
areas is not allowed.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
43050
3 G 1,5
43051
4 G 1,5
43052
5 G 1,5
43053
7 G 1,5
43054
3 G 2,5
43055
4 G 2,5
43056
5 G 2,5
43057
3G4
43058
4G4
43059
5G4
43060
3G6
43061
4G6
43062
5G6

re
re
re
re
re
re
re
re
re
re
re
re
re

Drainwire
mm
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5

Outer Cop.
approx. weight
mm
kg / km
10,5
51,0
11,5
63,0
12,0
80,0
13,0
106,0
12,0
80,0
13,0
104,0
13,5
128,0
13,5
123,0
14,5
159,0
16,5
200,0
15,0
187,0
16,5
235,0
17,5
293,0

Weight
approx.
kg / km
154,0
184,0
208,0
250,0
217,0
256,0
280,0
228,0
359,0
440,0
378,0
477,0
565,0

AWG-No.
16
16
16
16
14
14
14
12
12
12
10
10
10

Dimensions and specifications may be changed without prior notice. (RO01)

Suitable accessories can be found in Chapter X.


Tool - DUO Stripper 200

518

Part no. No.cores x


cross-sec.
mm
43063
5 G 10
re
43064
5 G 16
rm
43065
5 G 25
rm

Drainwire
mm
1,5
2,5
2,5

Outer
approx.
mm
21,5
26,0
31,5

Cop.
weight
kg / km
485,0
773,0
1205,0

Weight
approx.
kg / km
840,0
1353,0
2017,0

AWG-No.
8
6
4

Installation Cables

NHMH-O halogen-free for fixed installation, emission-free, 300/500 V

Technical data

Plastic-sheathed cable, halogen-free, for


fixed installation to DIN VDE 0250 part 215
Permissible working temperature
at the conductor +70C
Nominal voltage
U0/U 300/500 V
Minimum bending radius
fixed installation 4x cable
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor,
single-wire or multi-wire
Core insulation of halogen-free
thermoplastic polymer compound
with optimum wall thickness
Core identification to DIN VDE 0293-308
1-core version - core colour BK
Cores stranded in layer
Outer sheath of non-cross-linked,
halogen-free thermoplastic polymer
compound
Sheath colour grey (RAL 7035)

Properties

Tests
Corrosive nature of combustion gases
(halogen-free verification)
testing acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2, HD 602
(equivalent DIN VDE 0472 part 813)
Behaviour in fire self-extinguishing and
flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2,IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Low smoke
testing acc. to DIN VDE 0472 part 818

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
x = without green-yellow conductor
O-version: single-core conductor with
black core insulation. Cables between two
and seven cores are without gn-ye core.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

This plastic-sheathed cable of defined behaviour in case of fire is used for installations in residential dwellings, public buildings as well as in industrial
constructions. Suitable for applications in dry, damp or wet environments for installation above, on, in and beneath plaster, as well as in masonry and
concrete walls, not however for embedding in vibration, compacted or tamped concrete. The cable is also approved for outdoor applications provided
these are not exposed to direct sunlight radiation. Installation of this cable in earth or in water is not permitted.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
51970
51976
51981
51983
51991
51971
51977
51982
51984
51972
51978
51985
51973
51979
51986

No.cores x
cross-sec.
mm
1 x 1,5
re
2 x 1,5
re
3 x 1,5
re
4 x 1,5
re
7 x 1,5
re
1 x 2,5
re
2 x 2,5
re
3 x 2,5
re
4 x 2,5
re
1x4
re
2x4
re
4x4
re
1x6
re
2x6
re
4x6
re

Outer
Cop.
approx. mm weight
kg / km
8,3
14,4
8,9
29,0
9,2
43,0
9,9
58,0
11,5
101,0
9,0
24,0
10,0
48,0
10,6
72,0
11,0
96,0
9,5
38,0
11,5
77,0
13,4
154,0
10,0
58,0
12,4
115,0
15,9
230,0

Weight
AWG-No.
approx. kg / km
39,0
82,0
92,0
115,0
167,0
47,0
110,0
128,0
152,0
62,0
160,0
244,0
83,0
208,0
345,0

16
16
16
16
16
14
14
14
14
12
12
12
10
10
10

Part no.
51974
51980
51987
51975
51988
51989
51990

No.cores x
cross-sec.
mm
1 x 10
re
2 x 10
re
4 x 10
re
1 x 16
rm
4 x 16
rm
4 x 25
rm
4 x 35
rm

Outer
Cop.
approx. mm weight
kg / km
11,5
96,0
14,9
192,0
17,5
384,0
12,9
154,0
19,9
614,0
27,4
960,0
30,4
1344,0

Weight
AWG-No.
approx. kg / km
125,0
340,0
522,0
188,0
815,0
1305,0
1750,0

8
8
8
6
6
4
2

Dimensions and specifications may be changed without prior notice. (RO01)

Suitable accessories can be found in Chapter X.


Tool - DUO Stripper 200

519

Installation Cables

NHMH-J halogen-free for fixed installation, emission-free, 300/500 V

Technical data

Plastic-sheathed cable, halogen-free, for


fixed installation to DIN VDE 0250 part 215
Permissible working temperature
at the conductor +70C
Nominal voltage
U0/U 300/500 V
Minimum bending radius
fixed installation 4x cable
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor,
single-wire or multi-wire
Core insulation of halogen-free
thermoplastic polymer compound
with optimum wall thickness
Core identification to DIN VDE 0293-308
1-core version - core colour GN-YE
GN-YE conductor, 3 cores and above
Cores stranded in layer
Outer sheath of non-cross-linked,
halogen-free thermoplastic polymer
compound
Sheath colour grey (RAL 7035)

Properties

Corrosive nature of combustion gases


(halogen-free verification)
testing acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2, HD 602
(equivalent DIN VDE 0472 part 813)
Behaviour in fire self-extinguishing and
flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2,IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Low smoke
testing acc. to DIN VDE 0472 part 818

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
G = with green-yellow conductor
J-version: with green-yellow core
insulation.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

This plastic-sheathed cable of defined behaviour in case of fire is used for installations in residential dwellings, public buildings as well as in industrial
constructions. Suitable for applications in dry, damp or wet environments for installation above, on, in and beneath plaster, as well as in masonry and
concrete walls, not however for embedding in vibration, compacted or tamped concrete. The cable is also approved for outdoor applications provided
these are not exposed to direct sunlight radiation. Installation of this cable in earth or in water is not permitted.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
51996
52001
52009
52016
51997
52002
52010
52017
51992
51998
52003
52011
51993
51999
52004
52012
51994
52000
52005
52013
51995
52006

No.cores x
cross-sec.
mm
3 G 1,5
re
4 G 1,5
re
5 G 1,5
re
7 G 1,5
re
3 G 2,5
re
4 G 2,5
re
5 G 2,5
re
7 G 2,5
re
1G4
re
3G4
re
4G4
re
5G4
re
1G6
re
3G6
re
4G6
re
5G6
re
1 G 10
re
3 G 10
re
4 G 10
re
5 G 10
re
1 G 16
rm
4 G 16
rm

Outer
Cop.
approx. mm weight
kg / km
9,4
43,0
10,2
58,0
10,8
72,0
11,4
101,0
10,4
72,0
11,3
96,0
11,9
120,0
13,5
158,0
8,6
38,0
11,8
115,0
13,3
154,0
14,8
192,0
9,9
58,0
13,4
173,0
14,8
230,0
16,0
288,0
11,2
96,0
16,0
288,0
17,4
384,0
18,9
480,0
11,9
154,0
21,6
614,0

Weight
AWG-No.
approx. kg / km
92,0
115,0
133,0
168,0
128,0
152,0
182,0
250,0
62,0
192,0
244,0
300,0
83,0
267,0
345,0
400,0
125,0
628,0
522,0
620,0
188,0
815,0

16
16
16
16
14
14
14
14
12
12
12
12
10
10
10
10
8
8
8
8
6
6

Dimensions and specifications may be changed without prior notice. (RO01)

Suitable accessories can be found in Chapter X.


Tool - DUO Stripper 200

520

Part no.
52014
52007
52015
52008

No.cores x
cross-sec.
mm
5 G 16
rm
4 G 25
rm
5 G 25
rm
4 G 35
rm

Outer
Cop.
approx. mm weight
kg / km
23,8
768,0
27,0
960,0
29,0
1200,0
29,9
1344,0

Weight
AWG-No.
approx. kg / km
995,0
1305,0
1580,0
1750,0

6
4
4
2

Installation Cables

NHXMH-O/-J halogen-free plastic sheathed cable 300/500 V, VDE approved

Technical data

Halogen-free plastic-sheathed cable


with enhanced characteristics in case
of fire, acc. to DIN VDE 0250 part 214
Conductor resistance (at 20C)
acc. to DIN VDE 0295 and IEC 60228
Max. temperature at the conductor
during operation +70C
in case of short circuit +250C
Temperature range
during installation -5C to +50C
fixed installation -30C to +70C
Nominal voltage
U0/U 300/500 V
Test voltage 2000 V
Minimum bending radius
fixed installation 4x cable
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor to
DIN VDE 0295, BS 6360, IEC 60228
up to 10 mm cl.1: single-wire
16-35 mm cl.2: multi-wire
Core insulation of cross-linked
polymer, compound type 2XI1
to DIN VDE 0207 part 22
Core identification to DIN VDE 0293-308
1-core version - core colour BK or GN-YE
Cores stranded in layers with
optimal lay-length
Overall core sheath of halogen-free
filling compound (may be omitted
for single-core cables)
Outer sheath of flame-retardant,
halogen-free polymer
compound type HM2 to
DIN VDE 0207 part 24
Sheath colour grey (RAL 7035)

Properties

Flame-retardant
Halogen-free, no liberation of corrosive
or toxic gases
Limited propagation of fire
Low smoke development
Ozone resistant
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 268, HD 606, EN 50268-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(equivalent DIN VDE 0472 part 816)
Ozone resistance acc. to
DIN VDE 0472 part 805
Also deliverable in screened (St) version

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
LS0H = Low Smoke Zero Halogen
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Halogen-free plastic-sheathed cables with enhanced characteristics in case of fire are used for applications where harm to human life and damage to
property must be prevented in the event of fire, e. g. in industrial installations, communal establishments, hotels, airports, underground stations,
railway stations, hospitals, departmental stores, banks, schools, theatres, multi-storey buildings, process control centres etc. Suitable for installation
in dry, damp or wet environments, for installation above, on, in and beneath plaster as well as in masonry walls and in concrete, not however for direct
embedding in vibration, compacted or tamped concrete. These cables are also suitable for outdoor applications.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
NHXMH-O
Part no.

53300
53306
53301
53307
53302
53308
53303
53304
53305

No.cores x
cross-sec.
mm
1 x 1,5
re
2 x 1,5
re
1 x 2,5
re
2 x 2,5
re
1x4
re
2x4
re
1x6
re
1 x 10
re
1 x 16
rm

NHXMH-J
Part no.
53350
53358
53366
53374
53351
53359
53367
53375

No.cores x
cross-sec.
mm
3 G 1,5
re
4 G 1,5
re
5 G 1,5
re
7 G 1,5
re
3 G 2,5
re
4 G 2,5
re
5 G 2,5
re
7 G 2,5
re

Outer
min. - max.
mm
5,0 - 8,4
7,6 - 9,2
5,4 - 8,8
8,4 - 10,1
6,0 - 9,5
9,6 - 11,6
6,4 - 10,0
7,4 - 11,3
8,5 - 12,4

Cop.
weight
kg / km
15,0
29,0
24,0
48,0
39,0
77,0
58,0
96,0
154,0

Weight
AWG-No.
approx. kg / km

Outer
min. - max.
mm
8,0 - 9,6
8,5 - 10,3
9,1 - 11,0
9,9 - 11,9
8,7 - 10,6
9,5 - 11,5
10,4 - 12,3
11,4 - 13,8

Cop.
weight
kg / km
43,0
58,0
72,0
101,0
72,0
96,0
120,0
168,0

Weight
AWG-No.
approx. kg / km

49,0
110,0
60,0
136,0
80,0
202,0
111,0
160,0
232,0

130,0
151,0
177,0
209,0
163,0
200,0
238,0
300,0

16
16
14
14
12
12
10
8
6

16
16
16
16
14
14
14
14

NHXMH-J
Part no.
53192
53352
53360
53368
53193
53353
53361
53369
53194
53354
53362
53370
53195
53355
53363
53371
53356
53364
53372
53357
53365
53373

No.cores x
cross-sec.
mm
1G4
re
3G4
re
4G4
re
5G4
re
1G6
re
3G6
re
4G6
re
5G6
re
1 G 10
re
3 G 10
re
4 G 10
re
5 G 10
re
1 G 16
rm
3 G 16
rm
4 G 16
rm
5 G 16
rm
3 G 25
rm
4 G 25
rm
5 G 25
rm
3 G 35
rm
4 G 35
rm
5 G 35
rm

Outer
min. - max.
mm
6,0 - 9,5
10,1 - 12,2
11,3 - 13,7
12,5 - 15,1
6,4 - 10,0
11,5 - 13,9
12,7 - 15,3
13,7 - 16,6
7,4 - 11,3
13,8 - 16,7
15,1 - 18,2
16,3 - 19,7
8,5 - 12,4
16,5 - 20,0
18,0 - 21,8
19,7 - 23,8
20,4 - 24,6
22,6 - 27,3
24,7 - 29,8
22,7 - 27,4
24,9 - 30,0
27,5 - 33,2

Cop.
weight
kg / km
39,0
115,0
154,0
192,0
58,0
173,0
230,0
288,0
96,0
288,0
384,0
480,0
154,0
461,0
615,0
768,0
720,0
960,0
1200,0
1008,0
1344,0
1680,0

Weight
AWG-No.
approx. kg / km
80,0
235,0
300,0
345,0
111,0
323,0
400,0
475,0
160,0
485,0
603,0
720,0
232,0
850,0
940,0
1142,0
1152,0
1432,0
1800,0
1503,0
1930,0
2490,0

12
12
12
12
10
10
10
10
8
8
8
8
6
6
6
6
4
4
4
2
2
2

Dimensions and specifications may be changed without prior notice. (RO01)

521

TELEPHONE & FIRE WARNING CABLES

Designation

Properties

A-2Y(L)2Y

Bd telephone outdoor cable, in accordance with VDE 0816,


laminated sheath, unfilled

Approvals

Page
524

A-2YF(L)2Y

Bd telephone outdoor cable, in accordance with VDE 0816,


laminated sheath filled, longitudinally water-tight

525

J-YY Bd

Telephone indoor cable, in accordance with VDE 0815

526

J-Y(St)Y Lg

Telephone indoor cable, in accordance with VDE 0815

527

J-Y(St)Y Lg

Fire warning indoor cable

528

J-2Y(St)Y

St III Bd 16 Mbits/s (Cat. 3) ISDN/EDV (Z=100 ohm), meter marking

529

S-YY Lg

Patch cable in accordance with VDE 0813

530

J-H(St)H

Bd installation cable, halogen-free, in accordance with VDE 0815

531

J-H(St)H

Bd fire warning indoor cable, halogen-free

532

J-2Y(St)H

St III Bd 16 Mbits/s (Cat.3) ISDN/EDV (Z = 100 ohm), halogen-free

533

523

Telephone and Fire Warning Cables

A-2Y(L)2Y Bd telephone-outdoor cable, according to DIN VDE 0816, laminated sheath,

unfilled

Technical data

acc. to DIN VDE 0816


Temperature range
flexible -20C to +50C
fixed installation to +70C
Loop resistance at 20C
0,6 mm = max. 130 Ohm/km
0,8 mm = max. 73,2 Ohm/km
Operating peak voltage max. 225 V
(not for purposes of high current and
power installation)
Test voltage
core/core U eff. 5002) V
core/screen U eff. 2000 V
Insulation resistance
min. 5 GOhm x km
Line attenuation
of side circuits at 800 Hz
0,6 mm = 1,04 dB/km
0,8 mm = 0,78 dB/km
Impedance
of side circuites at 800 Hz
0,6 mm = 720 Ohm
0,8 mm = 520 Ohm
Minimum bending radius
10x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, single-wire


Core insulation of PE (2Y)
Core identification of quads marked with
black rings
4 cores twisted to a star quad
5 star quads stranded to sub units,
each 5 or 10 sub units stranded to main
units and the sub or main units stranded
to cable core
Core wrapping with several plastic tapes
Outer sheath, as laminated sheath (L)2Y,
PE-coated aluminium tape spliced with
PE (2Y) sheath
Sheath colour black
Sheath marking continuously with
telephone-receiver, meter marking
in white colour

Properties

These cables are not allowed for power


installation or applications requiring high
current levels. Due to their PE outer sheath,
these cables are also not permitted for fire
and hazardous areas without any protective
measures.
Mutual capacitance at 800 Hz
of all values100%
0,6 mm - max. 52 nF/km
0,8 mm - max. 55 nF/km
of all values 95%
0,6 mm - max. 503) nF/km
0,8 mm - max. 533) nF/km
of all values 80%
0,6 mm - max. 48 nF/km
0,8 mm - max. 50 nF/km
Capacitance unbalances at 800 Hz
of all values k1 100% -max. 8001) pF/300 m
of all values k1 98% -max. 400 pF/300 m
of all values k9-12 100%-max.3001)pF/300 m
of all values k9-12 98% -max. 100 pF/300 m

Note

But at least for 2 quads.


Local cables with more than 100 pairs the
test conductor/conductor is emitted.
3) For cables up to 10 double cores is the
100 % value valid
Conductor 0,4 mm on request.

1)
2)

Application

These external subscriber telephone cables are installed as telecommunication connection cable for connecting the telephone extension to the telephone
exchange or central offices and as well as for industrial plants. These subscriber connecting cables are suitable for laying in under ground, in cable
ducts and cable conduits - and also for indoor-laying. Both sides of PE-copolymere coated aluminium type (L), which is spliced with the outer PE-sheath
ensures a barrier against water vapour and diagonally water-proof. Black coloured PE-sheath is UV-resistant. The Polyethelene material
(PE 2Y) is halogen-free.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
34100
34101
34102
34103
34104
34105
34106
34107
34108
34109
34110
34111
34112
34113
34114
34115

No.pairs x
cross-sec.
mm
2 x 2 x 0,6
4 x 2 x 0,6
6 x 2 x 0,6
10 x 2 x 0,6
20 x 2 x 0,6
30 x 2 x 0,6
40 x 2 x 0,6
50 x 2 x 0,6
70 x 2 x 0,6
100 x 2 x 0,6
150 x 2 x 0,6
200 x 2 x 0,6
250 x 2 x 0,6
300 x 2 x 0,6
350 x 2 x 0,6
400 x 2 x 0,6

Outer
Cop.
approx. mm weight
kg / km
8,0
11,0
10,0
23,0
11,5
34,0
12,5
57,0
15,5
113,0
17,5
170,0
19,5
226,0
21,0
283,0
24,5
396,0
28,0
565,0
33,0
848,0
37,0
1131,0
40,5
1414,0
44,0
1696,0
47,5
1979,0
50,0
2262,0

Weight
approx.
kg / km
82,0
127,0
132,0
171,0
268,0
358,0
438,0
531,0
712,0
950,0
1348,0
1758,0
2137,0
2533,0
2954,0
3342,0

Dimensions and specifications may be changed without prior notice. (RP01)

524

Part no.
-

34130
34131
34132
34133
34134
34135
34136
34137
34138
34139
34140
34141
34142
34143
34144
34145
34146
34147

No.pairs x
cross-sec.
mm
2 x 2 x 0,8
4 x 2 x 0,8
6 x 2 x 0,8
10 x 2 x 0,8
20 x 2 x 0,8
30 x 2 x 0,8
40 x 2 x 0,8
50 x 2 x 0,8
70 x 2 x 0,8
100 x 2 x 0,8
150 x 2 x 0,8
200 x 2 x 0,8
250 x 2 x 0,8
300 x 2 x 0,8
350 x 2 x 0,8
400 x 2 x 0,8
500 x 2 x 0,8
600 x 2 x 0,8

Outer
Cop.
approx. mm weight
kg / km
11,0
20,0
12,0
40,0
13,0
60,0
14,5
101,0
18,0
201,0
21,0
302,0
23,0
402,0
25,5
503,0
29,0
704,0
34,0
1005,0
40,0
1508,0
46,5
2011,0
51,0
2514,0
53,0
3016,0
56,5
3519,0
60,0
4022,0
68,0
5027,0
73,0
6032,0

Weight
approx.
kg / km
102,0
158,0
179,0
241,0
393,0
540,0
675,0
842,0
1105,0
1524,0
2208,0
2915,0
3575,0
4232,0
4940,0
5565,0
6955,0
8240,0

Telephone and Fire Warning Cables

A-2YF(L)2Y Bd telephone-outdoor cable, according to DIN VDE 0816, laminated


sheath, filled cable core, longitudinally water-proof

Technical data

acc. to DIN VDE 0816


Temperature range
flexible -20C to +50C
fixed installation to +70C
Loop resistance at 20C
0,6 mm = max. 130 Ohm/km
0,8 mm = max. 73,2 Ohm/km
Operating peak voltage max. 225 V
(not for purposes of high current and
power installation)
Test voltage
core/core U eff. 5002) V
core/screen U eff. 2000 V
Insulation resistance
min. 1,5 GOhm x km
Line attenuation
of side circuits at 800 Hz
0,6 mm = 1,04 dB/km
0,8 mm = 0,78 dB/km
Impedance of side circuites
at 800 Hz
0,6 mm = 720 Ohm
0,8 mm = 520 Ohm
Minimum bending radius
10x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, single-wire


Core insulation of PE (2Y)
Core identification of quads marked with
black rings
4 cores twisted to a star quad
5 star quads stranded to sub units,
each 5 or 10 sub units stranded to main
units and the sub or main units stranded
to cable core
Core cavities continuously filled
with petrol-jelly
Core wrapping with paper tape
Outer sheath, as laminated sheath (L)2Y,
PE-coated aluminium tape spliced with
PE (2Y) sheath
Sheath colour black
Sheath marking continuously with
telephone-receiver, meter marking
in white colour

Properties

These cables are not allowed for power


installation or applications requiring high
current levels. Due to their PE outer sheath,
these cables are also not permitted for fire
and hazardous areas without any protective
measures.
Mutual capacitance at 800 Hz
of all values100%
0,6 mm - max. 52 nF/km
0,8 mm - max. 55 nF/km
of all values 95%
0,6 mm - max. 503) nF/km
0,8 mm - max. 533) nF/km
of all values 80%
0,6 mm - max. 48 nF/km
0,8 mm - max. 50 nF/km
Capacitance unbalances at 800 Hz
of all values k1 100% -max. 8001) pF/300 m
of all values k1 98% -max. 400 pF/300 m
of all values k9-12 100%-max.3001)pF/300 m
of all values k9-12 98% -max. 100 pF/300 m

Note

But at least for 2 quads.


Local cables with more than 100 pairs the
test conductor/conductor is emitted.
3) For cables up to 10 double cores is the
100 % value valid
Conductor 0,4 mm on request.

1)
2)

Application

These external subscriber telephone cables are installed as telecommunication connection cable for connecting the telephone extension to the telephone
exchange for transmitting signals. These subscriber connecting cables are suitable for laying in under ground, in cable ducts and cable conduits.
According to DIN VDE 0800 part 1, these cables are allowed in all types of installation plants. The cavities of the cable core, filled continuously with
viscous compound (F). Both sides of PE-copolymere coated aluminium type (L), which is spliced with the outer PE-sheath, ensures a barrier against
water vapour and crosswise and longitudinal water tightness. Black coloured PE-sheath is UV-resistant. The Polyethelene material (PE 2Y)
is halogen-free.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
34007
34008
34009
34010
34011
34012
34013
34014
34015
34016
34017
34018
34036
34037
34038
34039
34040

No.pairs x
cross-sec.
mm
2 x 2 x 0,6
4 x 2 x 0,6
6 x 2 x 0,6
10 x 2 x 0,6
20 x 2 x 0,6
30 x 2 x 0,6
40 x 2 x 0,6
50 x 2 x 0,6
70 x 2 x 0,6
100 x 2 x 0,6
150 x 2 x 0,6
200 x 2 x 0,6
250 x 2 x 0,6
300 x 2 x 0,6
350 x 2 x 0,6
400 x 2 x 0,6
500 x 2 x 0,6

Outer
Cop.
approx. mm weight
kg / km
7,5
11,0
9,0
23,0
12,0
34,0
13,5
57,0
16,0
113,0
19,0
170,0
20,5
226,0
23,0
283,0
26,0
396,0
31,5
565,0
37,5
848,0
42,5
1131,0
47,5
1414,0
51,5
1696,0
55,0
1979,0
60,5
2262,0
66,0
2827,0

Weight
approx.
kg / km
80,0
140,0
150,0
190,0
310,0
430,0
545,0
660,0
895,0
1230,0
1780,0
2320,0
2910,0
3490,0
3970,0
4480,0
5460,0

Part no.
-

34029
34030
34019
34020
34021
34022
34023
34024
34025
34026
34027
34028
34031
34032
34033
34034
34035

No.pairs x
cross-sec.
mm
2 x 2 x 0,8
4 x 2 x 0,8
6 x 2 x 0,8
10 x 2 x 0,8
20 x 2 x 0,8
30 x 2 x 0,8
40 x 2 x 0,8
50 x 2 x 0,8
70 x 2 x 0,8
100 x 2 x 0,8
150 x 2 x 0,8
200 x 2 x 0,8
250 x 2 x 0,8
300 x 2 x 0,8
350 x 2 x 0,8
400 x 2 x 0,8
500 x 2 x 0,8

Outer
Cop.
approx. mm weight
kg / km
8,5
20,0
10,0
40,0
8,5
60,0
15,0
101,0
19,0
201,0
23,0
302,0
26,0
402,0
29,0
503,0
33,0
704,0
39,0
1005,0
47,0
1508,0
51,0
2011,0
58,0
2514,0
62,5
3016,0
68,0
3519,0
73,0
4022,0
81,5
5027,0

Weight
approx.
kg / km
100,0
180,0
190,0
280,0
480,0
670,0
860,0
1060,0
1420,0
1980,0
2940,0
3780,0
4660,0
5570,0
6750,0
7630,0
9540,0

Dimensions and specifications may be changed without prior notice. (RP01)

525

Telephone and Fire Warning Cables

J-YY Bd telephone installation cable, according to DIN VDE 0815

Technical data

Installation cable acc. to DIN VDE 0815


Temperature range
during operation -5C to +50C
fixed installation -30C to +70C
Loop resistance
at 20C max. 130 Ohm/km
Operating peak voltage max. 300 V
(not for purposes of high current and
power installation)
Test voltage (50 Hz)
core/core U eff. 800 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance
at 800 Hz max. 1001) nF/km
Capacitance unbalances at 800 Hz
k1 - max. 3002) pF/100 m
k9-12 - 1003) pF/100 m
Line attenuation
at 800 Hz 1,48 dB/km
Minimum bending radius
to DIN VDE 0891 part 5
during delivery 7,5x cable
single bending without tension
2,5x cable
repeated bending under tension
7,5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, single-wire


Core insulation of PVC,
compound type YI1
to DIN VDE 0207 part 4
Core and star quad identification to
DIN VDE 0815
The cores to a quad and each 5 quads to a
unit and several units are stranded in layer
Foil wrapping
Outer sheath of PVC, flame retardant,
compound type YM1 to
DIN VDE 0207 part 5
Sheath colour grey

Properties

PVC self-extinguishing and flame retardant


acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

This value may be extended by 20% with


a make-up to 4 pairs.
2) 20% of the values, but one value up to
500 pF is allowed.
3) 10% of the values, but four values
(relationship) up to 300 pF are allowed.

1)

Application

J-YY installation cables are preferably used as telephone cables in telephone stations and sub-extensions,in dry and damp premises, and in or under
plaster, in the open air for fixed installation. Telephone-Installation cables are not allowed for purposes of high current and power installation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
33100
33101
33102
33103
33104
33105
33106

No.pairs x
cross-sec.
mm
2 x 2 x 0,6
4 x 2 x 0,6
6 x 2 x 0,6
10 x 2 x 0,6
16 x 2 x 0,6
20 x 2 x 0,6
24 x 2 x 0,6

Outer
Cop.
approx. mm weight
kg / km
4,5
11,0
6,5
23,0
7,0
34,0
8,5
57,0
10,0
90,0
11,0
113,0
11,5
136,0

Weight
approx.
kg / km
34,0
59,0
74,0
111,0
160,0
200,0
224,0

Part no.
-

Dimensions and specifications may be changed without prior notice. (RP01)

Suitable accessories can be found in Chapter X.


Core end sleeve - AV

526

33107
33108
33109
33110
33111
33112

No.pairs x
cross-sec.
mm
30 x 2 x 0,6
40 x 2 x 0,6
50 x 2 x 0,6
60 x 2 x 0,6
80 x 2 x 0,6
100 x 2 x 0,6

Outer
Cop.
approx. mm weight
kg / km
13,0
170,0
15,0
226,0
16,5
283,0
17,5
339,0
20,3
452,0
22,3
565,0

Weight
approx.
kg / km
284,0
364,0
451,0
529,0
700,0
850,0

Telephone and Fire Warning Cables

J-Y(St)Y Lg telephone installation cable, according to DIN VDE 0815

Technical data

Installation cable acc. to DIN VDE 0815


Temperature range
during operation -5C to +50C
fixed installation -30C to +70C
Loop resistance at 20C
0,6 mm - max. 130 Ohm/km
0,8 mm - max. 73,2 Ohm/km
Operating peak voltage
(not for purposes of high current and
power installation)
0,6 mm - 300 V
0,8 mm - 3003) V
Test voltage
core/core U eff. 800 V
core/screen 800 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance at 800 Hz
max. 1001) nF/km
Capacitance unbalances at 800 Hz
k- max. 3002) pF/100 m
Line attenuation at 800 Hz
0,6 mm - 1,7 dB/km
0,8 mm - 1,1 dB/km
Minimum bending radius
to DIN VDE 0891 part 5
during delivery 7,5x cable
single bending without tension
5x cable
repeated bending under tension
7,5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, single-wire


Core insulation of PVC,
compound type YI1
to DIN VDE 0207 part 4
Core and pair identification
to DIN VDE 0815
Cores twisted to pairs and the pairs
are stranded in layers
Foil wrapping
Electrostatic screen (St) of plastic coated
aluminium foil and drain wire
Outer sheath of PVC, flame retardant,
compound type YM1 to
DIN VDE 0207 part 5
Sheath colour grey

Properties

PVC self-extinguishing and flame retardant


acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

This value may be extended by 20% with


a make-up to 4 pairs.
2) 20% of the values, but one value up to
500 pF is allowed.
3) Short time operation (6 s/min) up to
600 V permitted.
2-paired cables:
cores are stranded to a star quad.

1)

Application

This cable type with electrostatic screening (St) protects the transmission circuits against extern electrical interferences. Installation cables laid up in
pairs are preferably used for telecommunications installations, in dry and damp premises, and in or under plaster, in the open air for fixed installation.
These cables are suitable for telephone stations and sub-extensions, for signal and data transmission. Telephone-Installation cables are not allowed
for purposes of high current and power installation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
33001
33002
33003
33004
33005
33006
33007
33008
33009
33010
33011
33012
33013
33014
33015
33016
33017

No.pairs x
cross-sec.
mm
2 x 2 x 0,6
3 x 2 x 0,6
4 x 2 x 0,6
5 x 2 x 0,6
6 x 2 x 0,6
8 x 2 x 0,6
10 x 2 x 0,6
12 x 2 x 0,6
16 x 2 x 0,6
20 x 2 x 0,6
24 x 2 x 0,6
30 x 2 x 0,6
40 x 2 x 0,6
50 x 2 x 0,6
60 x 2 x 0,6
80 x 2 x 0,6
100 x 2 x 0,6

Outer
Cop.
approx. mm weight
kg / km
5,0
13,0
6,3
18,0
6,5
24,0
7,2
30,0
7,5
35,0
8,0
46,0
10,0
58,0
10,2
71,0
11,0
93,0
12,0
116,0
13,0
139,0
14,0
172,0
15,0
220,0
17,0
286,0
19,0
342,0
21,0
455,0
24,0
568,0

Weight
approx.
kg / km
40,0
50,0
60,0
70,0
80,0
90,0
110,0
130,0
160,0
190,0
220,0
280,0
350,0
430,0
500,0
640,0
850,0

Part no.
-

33018
33019
33020
33021
33022
33023
33024
33025
33026
33027
33028
33029
33030
33031
33032
33033
33034

No.pairs x
cross-sec.
mm
2 x 2 x 0,8
3 x 2 x 0,8
4 x 2 x 0,8
5 x 2 x 0,8
6 x 2 x 0,8
8 x 2 x 0,8
10 x 2 x 0,8
12 x 2 x 0,8
16 x 2 x 0,8
20 x 2 x 0,8
24 x 2 x 0,8
30 x 2 x 0,8
40 x 2 x 0,8
50 x 2 x 0,8
60 x 2 x 0,8
80 x 2 x 0,8
100 x 2 x 0,8

Outer
Cop.
approx. mm weight
kg / km
7,0
21,0
8,5
31,0
9,0
41,0
9,5
52,0
11,0
62,0
11,5
82,0
13,2
102,0
14,2
123,0
16,0
164,0
17,0
204,0
19,0
244,0
20,8
304,0
23,0
405,0
26,0
505,0
28,0
606,0
31,5
807,0
33,0
1008,0

Weight
approx.
kg / km
60,0
80,0
100,0
120,0
140,0
170,0
220,0
250,0
320,0
380,0
460,0
560,0
710,0
900,0
1050,0
1400,0
1750,0

Dimensions and specifications may be changed without prior notice. (RP01)

527

Telephone and Fire Warning Cables

J-Y(St)Y Lg fire warning installation cable

Technical data

Installation cable adapted to


DIN VDE 0815
Temperature range
during operation -5C to +50C
fixed installation -30C to +70C
Loop resistance
at 20C max. 73,2 Ohm/km
Operating peak voltage 3003) V
(not for purposes of high current and
power installation)
Test voltage (50 Hz)
core/core U eff. 800 V
core/screen 800 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance
at 800 Hz max. 1001) nF/km
Capacitance unbalances
at 800 Hz k - max. 3002) pF/100 m
Line attenuation
at 800 Hz 1,1 dB/km
Minimum bending radius
to DIN VDE 0891 part 5
during delivery 7,5x cable
single bending without tension
5x cable
repeated bending under tension
7,5x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, single-wire


Core insulation of PVC,
compound type YI1
to DIN VDE 0207 part 4
Core and pair identification to DIN VDE 0815
Cores twisted in pairs Pairs stranded in layer
Foil wrapping
Plastic coated aluminium foil static
screening (St)
Outer sheath of PVC, flame retardant,
compound type YM1 to
DIN VDE 0207 part 5
Sheath colour red, with imprint
"Brandmelde-Kabel"

Properties

PVC self-extinguishing and flame retardant


acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

This value may be extended by 20% with


a make-up to 4 pairs.
2) 20% of the values, but one value up to
500 pF is allowed.
3) Short time operation (6 s/min) up to
600 V permitted.
2-paired cables:
cores are stranded to a star quad.

1)

Application

This cable type with electrostatic screening (St) protects the transmission circuits against extern electrical interferences. Installation cables laid up in
pairs are preferably used for telecommunication installation in dry and damp premises, and in or under plaster, in the open air for fixed installation.
These cables are suitable for telephone stations and sub-extensions, for signal and data transmission. Telephone-Installation cables are not allowed
for purposes of high current and power installation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
33035
33036
33037
33038
33039
33040
33041
33042
33043
33044

No.pairs x
cross-sec.
mm
1 x 2 x 0,8
2 x 2 x 0,8
3 x 2 x 0,8
4 x 2 x 0,8
5 x 2 x 0,8
6 x 2 x 0,8
8 x 2 x 0,8
10 x 2 x 0,8
12 x 2 x 0,8
14 x 2 x 0,8

Outer
Cop.
approx. mm weight
kg / km
4,5
11,0
7,0
21,0
8,5
31,0
9,0
41,0
9,5
52,0
11,0
62,0
11,5
82,0
13,2
102,0
14,2
123,0
14,6
145,0

Weight
approx.
kg / km
38,0
60,0
80,0
100,0
120,0
140,0
170,0
220,0
250,0
280,0

Part no.
-

Dimensions and specifications may be changed without prior notice. (RP01)

Suitable accessories can be found in Chapter X.


Core end sleeve - AV

528

33045
33046
33047
33048
33049
33050
33051
33052
33053

No.pairs x
cross-sec.
mm
16 x 2 x 0,8
20 x 2 x 0,8
24 x 2 x 0,8
30 x 2 x 0,8
40 x 2 x 0,8
50 x 2 x 0,8
60 x 2 x 0,8
80 x 2 x 0,8
100 x 2 x 0,8

Outer
Cop.
approx. mm weight
kg / km
16,0
164,0
17,0
204,0
19,0
244,0
20,8
304,0
23,0
405,0
26,0
505,0
28,0
606,0
31,5
807,0
33,0
1008,0

Weight
approx.
kg / km
320,0
380,0
460,0
560,0
710,0
900,0
1050,0
1400,0
1750,0

Telephone and Fire Warning Cables

J-2Y(St)Y

St III Bd 16 Mbits/s (Kat. 3) ISDN/EDV (Z = 100 Ohm), meter marking

Technical data

Special core insulation of PE adapted to


DIN VDE 0815 and 0816
Conductor loop-resistance
max. 130 Ohm/km
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Operating peak voltage 300 V
(not for heavy current installation purposes)
Test voltage 800 V
Insulation resistance
min. 5 GOhm x km
Mutual capacitance 48 nF/km
Characteristic impedance (Z)
at 4-16 MHz: 100 Ohm 15%
Capacitance unbalance
K1 max. 400 pF/300 m
K9-K12 max. 100 pF/300 m
Rel. velocity ratio
approx. 0,66
Attenuation at
1 MHz: 28 dB/km
4 MHz: 47 dB/km
5 MHz: 51 dB/km
10 MHz: 65 dB/km
15 MHz: 76 dB/km
16 MHz: 78 dB/km
20 MHz: 89 dB/km
Cross-talk attenuation
from 4 MHz up to 16 MHz
for 2 pairs: min. 40 dB
4 pairs and above: min. 25 dB
Minimum bending radius
stationary 10x cable

Cable structure

Bare copper-conductor, single-wire


Core insulation of PE
Colour coding to DIN VDE 0815
Conductors twisted to quads
5 quads twisted to units
Static screen of plastics coated alu foil with
drain wire 0,6 mm
Outer sheath of PVC, flame retardant,
compound type YM1 to
DIN VDE 0207 part 5
Sheath colour grey (RAL 7032)
with meter marking

Properties

PVC outer sheath: self-extinguishing and


flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to the
wetting properties of lacquers

Application

Used as data transmission and connection cable suitable for fixed installation in and under plaster, for data transmission applications, for periphery
instrument data processing computers. Suitable for transmission of analog- and digital signals up to 16 Mbit/s. High cross-talk attentuation values.
Suitable as connecting cable for periphery equipment, data processing systems, monitors, printers and cash register systems. The static screen (St)
screen assures a disturbance-free data and signal transmission for measuring and control systems. These cables are not allowed for purposes of high
curren and power installation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
33200
33201
33202
33203
33204
33205

No.pairs x
cross-sec.
mm
2 x 2 x 0,6
4 x 2 x 0,6
6 x 2 x 0,6
8 x 2 x 0,6
10 x 2 x 0,6
20 x 2 x 0,6

Outer
approx.
mm
6,1
7,5
7,6
8,8
8,8
12,9

Cop.
weight
kg / km
13,0
24,0
35,0
46,0
58,0
116,0

Weight
approx.
kg / km
44,0
80,0
86,0
105,0
112,0
218,0

Part no.
-

33206
33207
33208
33209
33210
33211

No.pairs x
cross-sec.
mm
30 x 2 x 0,6
40 x 2 x 0,6
50 x 2 x 0,6
60 x 2 x 0,6
80 x 2 x 0,6
100 x 2 x 0,6

Outer
approx.
mm
14,0
15,5
17,3
18,1
22,0
25,2

Cop.
weight
kg / km
172,0
229,0
266,0
342,0
455,0
588,0

Weight
approx.
kg / km
302,0
376,0
480,0
560,0
748,0
940,0

Dimensions and specifications may be changed without prior notice. (RB01)

Suitable accessories can be found in Chapter X.


Core end sleeve - AV

529

Telephone and Fire Warning Cables

S-YY Lg switchboard cable according to DIN VDE 0813

Technical data

Switchboard cable acc. to DIN VDE 0813


Temperature range
during operation -5C to +50C
fixed installation -30C to +70C
Electrical characteristics
acc. to VDE 0813 at 20C
Conductor resistance
0,5 mm - max. 96 Ohm/km
0,6 mm - max. 65 Ohm/km
1,0 mm - max. 23,4 Ohm/km
Operating peak voltage
(not for purposes of high current and
power installation)
0,5 mm - max. 375 V
0,6 mm - max. 375 V
1,0 mm - max. 600 V
Test voltage core/core
0,5 mm - 2000 V
0,6 mm - 2500 V
1,0 mm - 2500 V
Insulation resistance
min. 100 MOhm x km
Min. permissible bending radius
acc. to DIN VDE 0891 part 3
during operation max. 7,5x cable

Cable structure

Bare copper-conductor, single-wire


Core insulation of PVC,
compound type YI1
to DIN VDE 0207 part 4
Core identification to DIN VDE 0813
Cores stranded in layers
Foil wrapping
Outer sheath of PVC, flame retardant,
compound type YM1 to
DIN VDE 0207 part 5
Sheath colour grey (RAL 7032)

Properties

PVC self-extinguishing and flame retardant


acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Application

In DIN VDE 0800 the operational areas are defined, where the application of switchboard cables permit. These are preferred for the transmission of
data signals of telecommunication and control processings i. e. in interlocking installations, to connect the outdoor cables with relay groups as well
as for fixed installation to interconnect the racks and distributor frames. This type is not allowed for the installation of heavy current operation.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
34300
34301
34302
34303
34304
34305
34306
34307
34308
34309
34310
34311

No. cores
x cond.
mm
30 x 1 x 0,5
60 x 1 x 0,5
10 x 1 x 0,6
20 x 1 x 0,6
30 x 1 x 0,6
60 x 1 x 0,6
80 x 1 x 0,6
20 x 1 x 1
24 x 1 x 1
32 x 1 x 1
40 x 1 x 1
60 x 1 x 1

Outer
approx. mm
9,6
11,9
7,9
9,6
11,1
15,4
18,3
14,5
15,2
16,3
17,8
22,2

Dimensions and specifications may be changed without prior notice. (RP01)

Suitable accessories can be found in Chapter X.


Core end sleeve - AV

530

Cop.
weight
kg / km
59,0
118,0
28,0
57,0
85,0
170,0
226,0
157,0
188,0
251,0
314,0
471,0

Weight
approx. kg / km
128,0
233,0
98,0
132,0
183,0
344,0
445,0
292,0
328,0
430,0
515,0
710,0

Telephone and Fire Warning Cables

J-H(St)H Bd installation cable, halogen-free, according to DIN VDE 0816

Technical data

Flame retardant, halogen-free installation


cable acc. to DIN VDE 0815
Temperature range
flexing -5C to +50C
fixed installation -30C to +70C
Loop resistance at 20C
max. 130 Ohm/km at 0,6 mm
max. 73,2 Ohm/km at 0,8 mm
Operating peak voltage 300 V
(not for purposes of high current
and power installation)
Test voltage
core/core U eff. 800 V
core/screen 800 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance at 800 Hz
max. 1201) nF/km
Capacitance unbalances at 800 Hz
K1 max. 3002) pF/100 m
K9-K12 max. 1003) pF/100 m
Line attenuation at 800 Hz
approx. 1,5 dB/km
Minimum bending radius
during delivery 7,5x cable
single bending without tension
2,5x cable
repeated bending under tension
7,5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Caloric load values
see technical informations

Cable structure

Bare copper-conductor, single-wire


Core insulation, halogen-free,
compound type HI2
to DIN VDE 0207 part 23
Core and star-quad identification to
DIN VDE 0815
Cores twisted in quads
The cores to quads and the quads are
stranded to units
Foil wrapping
Drain wire solid
Electrostatic screen (St) of plastic coated
aluminium foil
Outer sheath, halogen-free, flame retardant,
compound type HM2
to DIN VDE 0207 part 24
Sheath colour grey

Properties

Not for purposes of high current and


power installation as well as underground
laying.
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Note

This value may be extended by 20% with


make-up up to 4 pairs.
2) 20% of the values, but one value up to
500 pF is allowed.
3) 10% of the values, but four values
(relationship) up to 300 pF are allowed.
LS0H = Low Smoke Zero Halogen

1)

Application

The halogen-free installation cables with improved characteristics in the case of fire are used for the telephone transmission, measurement and control
technology. The static screen protects the transmission circuits against outer electrical interferences. A fire propagation is prevented through high
oxygen index of the insulation material and produce no corrosive gases in case of fire. Those cables are preferably used for telecommunication
installations in dry and damp premises, and in or under plaster.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
34050
34051
34052
34053
34054
34055
34056
34057
34058
34059
34060

No.pairs x
cross-sec.
mm
2 x 2 x 0,6
4 x 2 x 0,6
6 x 2 x 0,6
10 x 2 x 0,6
20 x 2 x 0,6
30 x 2 x 0,6
40 x 2 x 0,6
50 x 2 x 0,6
60 x 2 x 0,6
80 x 2 x 0,6
100 x 2 x 0,6

Outer
approx.
mm
5,4
7,3
7,7
9,1
13,5
15,1
16,5
18,6
19,3
24,6
27,2

Cop.
weight
kg / km
14,0
25,0
37,0
59,0
116,0
172,0
229,0
286,0
342,0
455,0
568,0

Weight
approx.
kg / km
50,0
91,0
100,0
147,0
308,0
350,0
465,0
571,0
662,0
877,0
1055,0

Part no.
-

34061
34062
34063
34064
34065
34066
34067
34068
34069
34070
34071

No.pairs x
cross-sec.
mm
2 x 2 x 0,8
4 x 2 x 0,8
6 x 2 x 0,8
10 x 2 x 0,8
20 x 2 x 0,8
30 x 2 x 0,8
40 x 2 x 0,8
50 x 2 x 0,8
60 x 2 x 0,8
80 x 2 x 0,8
100 x 2 x 0,8

Outer
approx.
mm
6,5
9,0
10,0
11,5
20,4
21,5
23,0
25,0
28,0
31,5
32,3

Cop.
weight
kg / km
25,0
45,0
65,0
106,0
206,0
307,0
407,0
508,0
608,0
809,0
1010,0

Weight
approx.
kg / km
70,0
135,0
151,0
230,0
507,0
600,0
788,0
972,0
1120,0
1475,0
1804,0

Dimensions and specifications may be changed without prior notice. (RP01)

Suitable accessories can be found in Chapter X.


Core end sleeve - AV

531

Telephone and Fire Warning Cables

J-H(St)H Bd fire warning installation cable, halogen-free

Technical data

Flame retardant, halogen-free installation


cable adapted to DIN VDE 0815
Temperature range
flexing -5C to +50C
fixed installation -30C to +70C
Loop resistance at 20C
max. 73,2 Ohm/km
Operating peak voltage 300 V
(not for purposes of high current
and power installation)
Test voltage
core/core U eff. 800 V
core/screen 800 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance at 800 Hz
max. 1201) nF/km
Capacitance unbalances at 800 Hz
K1 max. 3002) pF/100 m
K9-K12 max. 1003) pF/100 m
Line attenuation at 800 Hz
approx. 1,5 dB/km
Minimum bending radius
during delivery 7,5x cable
single bending without tension
2,5x cable
repeated bending under tension
7,5x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, single-wire


Core insulation, halogen-free,
compound type HI2
to DIN VDE 0207 part 23
Core and star-quad identification to
DIN VDE 0815
Cores twisted in quads
The cores to quads and the quads are
stranded to units
Foil wrapping
Drain wire solid
Electrostatic screen (St) of plastic coated
aluminium foil
Outer sheath, halogen-free, flame retardant,
compound type HM2
to DIN VDE 0207 part 24
Sheath colour red with imprint
"BRANDMELDEKABEL"

Properties

Not for purposes of high current and


power installation as well as underground
laying
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Note

This value may be extended by 20%


with make-up up to 4 pairs.
2) 20% of the values, but one value up to
500 pF is allowed.
3) 10% of the values, but four values
(relationship) up to 300 pF are allowed.
LS0H = Low Smoke Zero Halogen

1)

Application

The halogen-free installation cables with improved characteristics in the case of fire are used for the telephone transmission, measurement and control
technology. The static screen protects the transmission circuits against outer electrical interferences. A fire propagation is prevented through high
oxygen index of the insulation material and produce no corrosive gases in case of fire. Those cables are preferably used for telecommunication
installations in dry and damp premises, and in or under plaster.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
34116
34117
34118
34119
34120
34121

No.pairs x
cross-sec.
mm
2 x 2 x 0,8
4 x 2 x 0,8
6 x 2 x 0,8
10 x 2 x 0,8
20 x 2 x 0,8
30 x 2 x 0,8

Outer
approx.
mm
6,8
10,5
10,9
13,1
20,4
21,5

Cop.
weight
kg / km
25,0
45,0
65,0
106,0
206,0
307,0

Weight
approx.
kg / km
70,0
135,0
151,0
230,0
507,0
600,0

Part no.
-

Dimensions and specifications may be changed without prior notice. (RP01)

Suitable accessories can be found in Chapter X.


Core end sleeve - AV

532

34122
34123
34124
34125
34126

No.pairs x
cross-sec.
mm
40 x 2 x 0,8
50 x 2 x 0,8
60 x 2 x 0,8
80 x 2 x 0,8
100 x 2 x 0,8

Outer
approx.
mm
24,5
27,1
29,4
33,2
37,2

Cop.
weight
kg / km
407,0
508,0
608,0
809,0
1010,0

Weight
approx.
kg / km
788,0
972,0
1120,0
1475,0
1804,0

Telephone and Fire Warning Cables

J-2Y(St)H St III Bd 16 Mbits/s (Kat.3) ISDN/EDV (Z = 100 Ohm), halogen-free

Technical data

Special core insulation of PE


adapted to DIN VDE 0815 and 0816
Conductor loop-resistance
max. 130 Ohm/km
Temperature range
flexing -5C to +70C
fixed installation -30C to +70C
Operating peak voltage 300 V
(not for purposes of high current and
power installation)
Test voltage 800 V
Insulation resistance
min. 5 GOhm x km
Mutual capacitance 48 nF/km
Characteristic impedance (Z)
at 4-16 MHz: 100 Ohm 15%
Capacitance unbalance
K1 max. 400 pF/300 m
K9-K12 max. 100 pF/300 m
Rel. velocity ratio approx. 0,66
Attenuation at
1 MHz: 28 dB/km
4 MHz: 47 dB/km
5 MHz: 51 dB/km
10 MHz: 65 dB/km
15 MHz: 76 dB/km
16 MHz: 78 dB/km
20 MHz: 89 dB/km
Cross-talk attenuation
from 4 MHz up to 16 MHz
for 2 pairs: min. 40 dB
4 pairs and above: min. 25 dB
Minimum bending radius
stationary 10x cable

Cable structure

Bare copper-conductor, single-wire


Core insulation of PE (2Y)
Colour coding to DIN VDE 0815
Conductors twisted to quads
5 quads twisted to units
Static screen of plastics coated
alu foil with drain wire 0,6 mm
Outer sheath, halogen-free, flame retardant,
polymer-compound
Sheath colour grey

Properties

Outer sheath
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
These cables are not allowed for purposes
of high current and power installation
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Application

Used as data transmission and connection cable suitable for fixed installation in and under plaster, for data transmission applications, for periphery
instrument data processing computers. Suitable for transmission of analog- and digital signals up to 16 Mbit/s. High cross-talk attenuation values.
Suitable as connecting cable for periphery equipment, data processing systems, monitors, Printers and cash register systems. The static screen (St)
screen assures a disturbance-free data and signal transmission for measuring and control systems.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
34166
34167
34168
34169
34170
34171

No.pairs x
cross-sec.
mm
2 x 2 x 0,6
4 x 2 x 0,6
6 x 2 x 0,6
8 x 2 x 0,6
10 x 2 x 0,6
20 x 2 x 0,6

Outer
approx.
mm
5,8
9,2
9,3
9,5
9,8
12,7

Cop.
weight
kg / km
13,0
24,0
35,0
46,0
58,0
116,0

Weight
approx.
kg / km
44,0
80,0
86,0
105,0
112,0
218,0

Part no.
-

34172
34173
34174
34175
34176
34177

No.pairs x
cross-sec.
mm
30 x 2 x 0,6
40 x 2 x 0,6
50 x 2 x 0,6
60 x 2 x 0,6
80 x 2 x 0,6
100 x 2 x 0,6

Outer
approx.
mm
15,0
16,8
18,5
20,2
23,0
25,2

Cop.
weight
kg / km
172,0
229,0
266,0
342,0
455,0
588,0

Weight
approx.
kg / km
302,0
376,0
480,0
560,0
748,0
940,0

Dimensions and specifications may be changed without prior notice. (RP01)

Suitable accessories can be found in Chapter X.


Core end sleeve - AV

533

POWER, SECURITY & MEDIUM VOLTAGE CABLES

Designation

Properties

Approvals

Page

Underground cables & power distribution cables


NYY

Underground cable 0.6/1 kV, VDE approved

538

NYCY

Underground cable 0.6/1 kV, with concentric conductor VDE approved

540

NYCWY

Underground cable 0.6/1 kV, with concentric conductor VDE approved

542

NAYY

Underground cable 0.6/1 kV, VDE approved

544

NAY2Y

Power cable 0.6/1 kV, with PE outer sheath

546

NAYCWY

Underground cable 0.6/1 kV, with concentric conductor VDE approved

547

N2XY

Underground cable 0.6/1 kV, VDE approved, increased current load

548

N2XCY

Underground cable 0.6/1 kV, with concentric conductor, VDE approved, increased current load

549

NA2XY

Underground cable 0.6/1 kV, VDE approved, increased current load

551

A-LiY(StE)Y

Data transmission cable for gas stations and refineries with BAM certificate

552

Petrol station cable

(N)YY-J 0.6/1 kV

553

NYKY-J 0.6/1 kV

with lead sheath, VDE approval

554

N2HX

Power cable 0.6/1 kV, halogen-free without functionality

557

N2XCH

Power cable 0.6/1 kV, halogen-free, with concentric conductor, without functionality

559

(N)A2XH

Power cable 0.6/1 kV, halogen-free without functionality

561

N2XH-FE 180/E 30

Security cable, halogen-free, 0.6/1 kV, with improved fire behavior

563

N2XCH-FE 180/E 30

Security cable, halogen-free, 0.6/1 kV, with improved fire behavior

565

(N)HXH-FE 180/E 30

Security cable, halogen-free, 0.6/1 kV, with improved fire behavior

567

(N)HXCH-FE 180/E 30

Security cable, halogen-free, 0.6/1 kV, with improved fire behavior

569

N2XH-FE 180/E 90

Security cable, halogen-free, 0.6/1 kV, with improved fire behavior

571

N2XCH-FE 180/E 90

Security cable, halogen-free, 0.6/1 kV, with improved fire behavior

573

(N)HXH-FE 180/E 90

Security cable, halogen-free, 0.6/1 kV, with improved fire behavior

575

(N)HXCH-FE 180/E 90

Security cable, halogen-free, 0.6/1 kV, with improved fire behavior

577

JE-H(St)H

Bd FE 180/E 30 to E 90 (orange), halogen-free

579

JE-H(St)H

Bd fire alarm cable, FE 180/E 30 to E 90 (red), halogen-free

580

JE-H(St)HRH

Bd fire alarm cable, FE 180/E 30 to E 90, halogen-free

581

N2XSY 6/10kV, 12/20kV, 18/30kV

VPE-insulated Cu-conductor, single core, screened, PVC jacket

585

N2XS2Y 6/10kV, 12/20kV, 18/30kV

VPE-insulated Cu-conductor, single core, screened, PE jacket

587

N2XS(F)2Y 6/10kV, 12/20kV, 18/30kV

VPE-insulated Cu-conductor, single core, screened, longitudinally water-tight, PE jacket

589

N2XS(FL)2Y 6/10kV

VPE-insulated Cu-conductor, single core, screened, longitudinally and


transversely water-tight PE jacket

591

NA2XSY 6/10kV, 12/20kV, 18/30kV

VPE-insulated alu-conductor, single core, screened, PVC jacket

593

NA2XS2Y 6/10kV, 12/20kV, 18/30kV

VPE-insulated Al-conductor, single core, screened, PE jacket

595

NA2XS(F)2Y 6/10kV, 12/20kV, 18/30kV

VPE-insulated Al-conductor, single core, screened, longitudinally water-tight, PE jacket

597

NA2XS(FL)2Y 6/10kV, 12/20kV, 18/30kV

VPE-insulated Al-conductor, single core, screened, longitudinally and


transversely water-tight PE jacket

599

NYFGY 3 x ... 3.6/6kV

Ribbon cable armor, PVC jacket

601

N2XSEY 3 x 6/10kV

VPE-insulated, screened, Cu-conductor, PVC jacket

602

N2XSEH 3x 6/10kV

Power cable 0.6/1 kV, with PE outer sheath

603

Low-voltage & safety cables

Medium-voltage cables

535

CODE-DESIGNATION FOR POWER CABLES


WITH PVC OR XLPE INSULATION
Design

Identification
of design

Explanations

Core

According to VDE standard


(no abbreviation for copper conductor)

Aluminium conductors

Insulation of thermoplastic
Polyvinylchloride (PVC)

2X

Insulation cross-linked Polyethylene (XLPE)

Concentric conductors of copper wires and copper


tape, helically wounded

CW

Concentric conductor of copper wires in waveconal


formation and copper tape, helically wounded

CE

Concentric conductor of copper wires and copper


tape over each individual core, helically wounded

Screen of copper wires and copper tape, helically


wounded

SE

Screen of copper wires and copper tape over each


individual core, helically wounded

(F)

Longitudinally water-proof screen

Armour of steel tape

Armour of galvanized flat steel wires

Counter helix of galvanized steel tape

Sheath

Lead sheath

Outer sheath

PVC sheath

2Y

PE sheath

Concentric conductor,
screen

Screen

Armour

Cable for U0/U 0,6/1 kV are additionally designated with

536

Cables with green-yellow (green-natural) core are


marked with protective conductor

able without green-yellow (green-natural) core are


marked without protective conductor

UNDERGROUND CABLES & POWER DISTRIBUTION CABLES

Energy- and Power Cable / Power Cables / Power cables for energy supply

NYY power cable, 0,6/1kV, VDE approved

Technical data

Power and control cable to


DIN VDE 0276 part 603,
HD 603 S1 and IEC 60502,
7 core and above to DIN VDE 0276
part 627, HD 627 S1 and IEC 60502
Temperature range
flexing -5C to +50C
fixed installation -40C to +70C
Permissible operating temperature
at conductor +70C
Permissible short circuit temperature
(short circuit duration max. 5 s)
300 mm +160C
> 300 mm +140C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4 kV
Max. permissible tensile stress
with cable grip at conductor
50 N/mm
Minimum bending radius
single-core 15x cable
multi-core 12x cable
Caloric load values
see Technical Informations

Cable structure

Properties

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation of PVC
compound type DIV4
to HD 603 S1
Core identification to
DIN VDE 0293-308, 0276 part 603
Core colour for 3+ conductor
J-version: GN-YE (), BN, BK, GY
O-version: BU (), BN, BK, GY
Cores stranded in concentric layers
Outer sheath of PVC
compound type DMV5
to HD 603 S1
Sheath colour black

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Highest permissible voltage
Direct current systems 1,8 kV
Alternating current systems
Single-phase systems
both outer conductors insulated 1,4 kV
Single-phase systems
one outer conductor earthed 0,7 kV
Three-phase systems 1,2 kV

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
sm = sectional conductor, mutli-wire
J-version = with GN-YE conductor
O-version = without GN-YE conductor
In respect to 3+ conductors
Whereby only one conductor is allowed to
contain a smaller cross-section (as per
DIN VDE 0276 part 603 table 5) and
permitted to place as insulated core
(gree-yellow and blue as -conductor),
stranded in layer.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Power cables for energy supply are installed in open air, in underground, in water, in concrete, indoors, in cable ducts, power stations, for industry
and distribution boards as well as in subscriber networks, where mechanical damages are not to be expected.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
No.cores x
cross-sec.
mm
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630

Outer
app. mm
re
re
re
re
rm
rm
rm
rm
rm
rm
rm
rm
rm
rm
rm
rm
rm

9,0
9,5
10,0
11,0
12,0
13,0
15,0
16,5
19,0
20,5
22,5
25,0
28,0
30,0
34,0
38,0
43,0

Cop.
weight
kg / km
38,0
58,0
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0
2880,0
3840,0
4800,0
6048,0

Weight
app. kg / km
115,0
135,0
179,0
245,0
360,0
470,0
620,0
810,0
1110,0
1360,0
1670,0
2050,0
2630,0
3200,0
4150,0
5200,0
6650,0

J type
Part no.
32001
32002
32003
32004
32005
32006
32007
32008
32009
32010
32011
32012
32013
32014
32015
32556
32557

AWG-No.
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil

O type
Part no.
-

32089
32090
32091
32092
32093
32094
32095
32096
32097
32098
32099
32100
32101
32102
32103
32558
32559

AWG-No.
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil

Continuation

538

Energy- and Power Cable / Power Cables / Power cables for energy supply

NYY power cable, 0,6/1kV, VDE approved


No.cores x
cross-sec.
mm
2 x 1,5
2 x 2,5
2x4
2x6
2 x 10
2 x 16
2 x 25
3 x 1,5
3 x 2,5
3x4
3x6
3 x 10
3 x 16
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
3 x 185
3 x 240
4 x 1,5
4 x 2,5
4x4
4x6
4 x 10
4 x 16
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
4 x 120
4 x 150
4 x 185
4 x 240
5 x 1,5
5 x 2,5
5x4
5x6
5 x 10
5 x 16
5 x 25
5 x 35
5 x 50
5 x 70
5 x 95
7 x 1,5
7 x 2,5
7x4
7x6
7 x 10
10 x 1,5
10 x 2,5
12 x 1,5
12 x 2,5
14 x 1,5
14 x 2,5
16 x 1,5
16 x 2,5
19 x 1,5
19 x 2,5
21 x 1,5
21 x 2,5
24 x 1,5
24 x 2,5
30 x 1,5
30 x 2,5
40 x 1,5
40 x 2,5
52 x 2,5
61 x 1,5

Outer
app. mm
re
re
re
re
re
re
rm
re
re
re
re
re
re
rm
sm
sm
sm
sm
sm
sm
sm
sm
re
re
re
re
re
re
rm
sm
sm
sm
sm
sm
sm
sm
sm
re
re
re
re
re
re
rm
rm
rm
rm
rm
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re

11,0
12,0
14,0
15,0
16,5
18,5
23,5
11,5
12,5
14,0
15,0
17,0
19,0
24,0
25,0
26,5
30,0
34,5
37,0
40,0
46,0
51,0
12,0
13,5
15,0
16,5
18,5
21,5
26,0
27,5
30,0
34,0
39,0
42,5
47,5
52,0
58,0
13,0
14,5
16,5
18,0
20,0
22,5
28,0
34,0
40,0
42,7
50,3
15,5
16,5
18,5
20,0
23,5
18,0
19,5
19,0
20,5
20,0
21,0
21,0
22,0
22,0
23,0
23,0
24,5
25,0
27,0
26,0
28,0
29,0
31,5
35,0
34,0

3+1/2-conductors

No.cores x
cross-sec.
mm
3 x 25 / 16
3 x 35 / 16
3 x 50 / 25
3 x 70 / 35
3 x 95 / 50
3 x 120 / 70
3 x 150 / 70
3 x 185 / 95
3 x 240 / 120
3 x 300 / 150

Outer
app. mm

rm/re
sm/re
sm
sm/rm
sm
sm
sm
sm
sm
sm

24,5
26,0
29,0
32,0
38,0
41,0
46,0
51,0
58,0
64,0

Cop.
weight
kg / km
29,0
48,0
77,0
115,0
192,0
307,0
480,0
43,0
72,0
115,0
173,0
288,0
461,0
720,0
1008,0
1440,0
2016,0
2736,0
3456,0
4320,0
5328,0
6912,0
58,0
96,0
154,0
230,0
384,0
614,0
960,0
1344,0
1920,0
2688,0
3648,0
4608,0
5760,0
7104,0
9216,0
72,0
120,0
192,0
288,0
480,0
768,0
1200,0
1680,0
2400,0
3360,0
4560,0
101,0
168,0
269,0
403,0
672,0
144,0
240,0
173,0
288,0
202,0
336,0
230,0
384,0
274,0
456,0
302,0
504,0
346,0
576,0
432,0
720,0
576,0
960,0
1248,0
878,0

Weight
app. kg / km

J type
Part no.

175,0
215,0
295,0
370,0
495,0
670,0
960,0
195,0
250,0
340,0
430,0
590,0
820,0
1320,0
1450,0
1850,0
2450,0
3300,0
4100,0
4900,0
6500,0
8300,0
230,0
300,0
410,0
520,0
730,0
1045,0
1640,0
1760,0
2350,0
3100,0
4250,0
5300,0
6400,0
8500,0
11000,0
270,0
360,0
490,0
600,0
890,0
1255,0
1960,0
2400,0
3500,0
4470,0
6149,0
310,0
450,0
640,0
850,0
1200,0
380,0
520,0
420,0
600,0
470,0
680,0
520,0
750,0
570,0
850,0
650,0
980,0
750,0
1100,0
860,0
1280,0
1070,0
1700,0
2150,0
1680,0

32016
32017
32018
32019
32020
32021
32022
32023
32024
32025
32026
32027
32028
32029
32030
32031
32032
32033
32034
32293
32294
32295
32044
32045
32046
32047
32048
32049
32050
32051
32052
32053
32054
32055
32056
32057
32058
32059
32060
32061
32062
32063
32064
32065
32300
32257
79608
700939
32066
32076
32086
32087
32088
32067
32077
32068
32078
32069
32079
32070
32080
32071
32081
32072
32082
32073
32083
32074
32084
32075
32085
32169
32176

Cop.
weight
kg / km
874,0
1162,0
1680,0
2352,0
3216,0
4128,0
4992,0
6240,0
8064,0
10080,0

Weight
app. kg / km

J type
Part no.

1530,0
1750,0
2350,0
2850,0
3850,0
4780,0
5800,0
7600,0
9800,0
11500,0

32035
32036
32037
32038
32039
32040
32041
32042
32043
32256

AWG-No.
16
14
12
10
8
6
4
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14
12
10
8
6
4
2
1
2/0
3/0
16
14
12
10
8
16
14
16
14
16
14
16
14
16
14
16
14
16
14
16
14
16
14
14
16

O type
Part no.
-

AWG-No.
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil

32104
32105
32106
32107
32108
32109
32110
32111
32112
32113
32114
32115
32116
32117
32118
32119
32120
32121
32122
32296
32297
32298
32132
32133
32134
32135
32136
32137
32138
32139
32140
32141
32142
32143
32144
32145
32146
32147
32148
32149
32150
32151
32152

16
14
12
10
8
6
4
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14
12
10
8
6

32153
32163
32173
32174
32175
32154
32164
32155
32165
32156
32166
32157
32167
32158
32168
32159

16
10
12
10
8
16
10
16
14
16
14
16
14
16
14
16

32160
32170
32161
32171
32162
32172

16
14
16
14
16
14

O type
Part no.
-

AWG-No.

32123
32124
32125
32126
32127
32128
32129
32130
32131

AWG-No.
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Dimensions and specifications may be changed without prior notice. (RQ01)

539

Energy- and Power Cable / Power Cables / Power cables for energy supply

NYCY power cable, 0,6/1kV, VDE approved, with concentric copper conductor

Technical data

Power and control cable to


DIN VDE 0276 part 603,
HD 603 S1 and IEC 60502
7 cores and above to DIN VDE 0276
part 627, HD 627 S1 and IEC 60502
Temperature range
flexing -5C to +50C
fixed installation -40C to +70C
Permissible operating temperature
at conductor +70C
Permissible short circuit temperature
(short circuit duration max. 5 s)
+160C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4 kV
Max. permissible tensile stress
with cable grip at conductor
50 N/mm
Minimum bending radius
single-core 15x cable
multi-core 12x cable
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1, single-wire,
BS 6360 cl.1, IEC 60228 cl.1
Core insulation of PVC
compound type DIV4 to HD 603 S1
Core identification to DIN VDE 0293-308
Cores stranded in concentric layers
Filling compound
Concentric conductor in inner layer of
round copper wires, outer layer with
copper tape
Outer sheath of PVC
compound type DMV5 to HD 603 S1
Sheath colour black

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Highest permissible voltage
Direct current systems 1,8 kV
Alternating current systems
Single-phase systems 1,4 kV
both outer conductors insulated
Single-phase systems 0,7 kV
one outer conductor earthed
Three-phase systems 1,2 kV
with concentric conductor and
a cross-section of 240 mm
and above 3,6 kV

Note

re = round conductor, single-wire


Available with outer sheath in alternative
colours on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Power cables for energy supply are used for industry and distribution boards, power stations, house connecting boxes and street lighting as well as
control cable for the transmission of control impulses and test datas. Overall, where increased electrical and also mechanical protection are required.
Those cables are installed in open air, in underground, in water, in concrete, indoors and in cable ducts. The concentric conductor (C) is allowed to
use as PE-, PEN-conductor or as screen.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
32200
32201
32202
32203
32204
32205
32206
32207
32208
32209
32210
32211
32212
32213
32214
32215
32216
32217
32218
32219
32220
32221
32222
32223

No.cores x
cross-sec.
mm
1 x 10
1 x 16
2 x 1,5
2 x 2,5
2x4
2x6
2 x 10
2 x 16
3 x 1,5
3 x 2,5
3x4
3x6
3 x 10
3 x 16
4 x 1,5
4 x 2,5
4x4
4x6
4 x 10
4 x 16
5 x 1,5
5 x 2,5
5x4
5x6

Outer
app. mm
re / 10
re / 16
re / 1,5
re / 2,5
re / 4
re / 6
re / 10
re / 16
re / 1,5
re / 2,5
re / 4
re / 6
re / 10
re / 16
re / 1,5
re / 2,5
re / 4
re / 6
re / 10
re / 16
re / 1,5
re / 2,5
re / 4
re / 6

11,0
12,0
13,0
13,5
15,5
17,0
19,5
20,5
13,5
14,5
16,5
17,5
20,0
23,0
14,5
15,5
17,0
18,5
21,0
23,0
15,0
16,0
19,0
21,0

Cop.
weight
kg / km
216,0
336,0
52,0
80,0
123,0
182,0
312,0
489,0
66,0
104,0
161,0
240,0
408,0
643,0
81,0
128,0
200,0
297,0
504,0
796,0
95,0
152,0
238,0
355,0

Weight
app. kg / km
280,0
440,0
205,0
270,0
360,0
435,0
590,0
820,0
225,0
290,0
400,0
510,0
850,0
1080,0
260,0
350,0
470,0
590,0
900,0
1250,0
330,0
400,0
560,0
710,0

AWG-No.
8
6
16
14
12
10
8
6
16
14
12
10
8
6
16
14
12
10
8
6
16
14
12
10
Continuation

540

Energy- and Power Cable / Power Cables / Power cables for energy supply

NYCY power cable, 0,6/1kV, VDE approved, with concentric copper conductor
Part no.
32224
32226
32227
32241
32225
32255
32228
32229
32242
32230
32243
32231
32244
32232
32245
32246
32233
32247
32234
32248
32235
32249
32236
32250
32237
32251
32238
32252
32239
32253
32240
32254

No.cores x
cross-sec.
mm
5 x 10
7 x 1,5
7 x 1,5
7 x 2,5
7x4
7x6
8 x 1,5
8 x 1,5
8 x 2,5
10 x 1,5
10 x 2,5
12 x 1,5
12 x 2,5
14 x 1,5
14 x 2,5
14 x 2,5
16 x 1,5
16 x 2,5
19 x 1,5
19 x 2,5
21 x 1,5
21 x 2,5
24 x 1,5
24 x 2,5
30 x 1,5
30 x 2,5
40 x 1,5
40 x 2,5
52 x 1,5
52 x 2,5
61 x 1,5
61 x 2,5

Outer
app. mm
re / 10
re / 1,5
re / 2,5
re / 2,5
re / 4
re / 6
re / 1,5
re / 2,5
re / 2,5
re / 2,5
re / 4
re / 2,5
re / 4
re / 2,5
re / 4
re / 6
re / 4
re / 6
re / 4
re / 6
re / 6
re / 10
re / 6
re / 10
re / 6
re / 10
re / 10
re / 10
re / 10
re / 10
re / 10
re / 10

23,0
16,0
16,0
17,5
21,0
24,0
17,0
17,0
18,0
19,0
20,5
20,0
21,0
20,5
22,0
22,5
22,0
23,0
23,0
23,5
24,0
26,0
26,0
28,0
27,0
30,0
30,0
35,0
32,0
38,0
33,0
40,0

Cop.
weight
kg / km
600,0
124,0
133,0
200,0
315,0
470,0
138,0
147,0
224,0
176,0
286,0
205,0
334,0
234,0
382,0
403,0
276,0
451,0
320,0
523,0
369,0
571,0
413,0
696,0
499,0
840,0
696,0
1080,0
869,0
1368,0
998,0
1584,0

Weight
app. kg / km
1000,0
320,0
350,0
450,0
670,0
790,0
380,0
400,0
510,0
440,0
600,0
500,0
660,0
540,0
760,0
800,0
600,0
910,0
690,0
950,0
810,0
1100,0
860,0
1300,0
1230,0
1610,0
1590,0
2100,0
1820,0
2500,0
2000,0
2850,0

AWG-No.
8
16
16
14
12
10
16
16
14
16
14
16
14
16
14
14
16
14
16
14
16
14
16
14
16
14
16
14
16
14
16
14

Dimensions and specifications may be changed without prior notice. (RQ01)

Suitable accessories can be found in Chapter X.


Cable lug - copper
Cable lug - aluminium

541

Energy- and Power Cable / Power Cables / Power cables for energy supply

NYCWY power cable, 0,6/1kV, with concentric copper conductor, VDE approved

Technical data

Power and control cable to


DIN VDE 0276 part 603,
HD 603 S1 and IEC 60502
Temperature range
flexing -5C to +50C
fixed installation -40C to +70C
Permissible operating temperature
at conductor +70C
Permissible short circuit temperature
(short circuit duration max. 5 s)
+160C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4 kV
Max. permissible tensile stress
with cable grip at conductor
50 N/mm
Minimum bending radius
12x cable
Power ratings table
see Technical Informations
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation of PVC
compound type DIV4 to HD 603 S1
Core identification to DIN VDE 0293-308
Cores concentrically stranded
Filling compound
Concentric conductor (Ceander),
inner layer of corrugated copper wires,
outer layer with copper tape
Outer sheath of PVC
compound type DMV5 to HD 603 S1
Sheath colour black

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Highest permissible voltage
Direct current systems 1,8 kV
Alternating current systems
Single-phase systems
both outer conductors insulated 1,4 kV
Single-phase systems
one outer conductor earthed 0,7 kV
Three-phase systems 1,2 kV
with concentric conductor and
a cross-section of 240 mm
and above 3,6 kV

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
sm = sectional conductor, multi-wire
Available with outer sheath in alternative
colours on request
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Power cables for energy supply are used for industry and distribution boards, power stations, house connecting boxes and street lighting as well as
control cable for the transmission of control impulses and test datas. Overall, where increased electrical and also mechanical protection are required.
Those cables are installed in open air, in underground, in water, in concrete, indoors and in cable ducts. The concentric conductor (C) is allowed to
use as PE-, PEN-conductor or as screen. The corrugated design (Ceander) of the concentric conductor permits any number of cable junctions during
assembly, without any conductors having to be cut. This ensures a optimal reliability.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
32260
32261
32262
32263
32264
32265
32274
32266
32275
32267
32276
32268
32277
32269
32278
32270
32279
32271
32280
32272
32281
32273
32282
32283

No.cores x
cross-sec.
mm
2 x 10
2 x 16
2 x 25
3 x 10
3 x 16
3 x 25
3 x 25
3 x 35
3 x 35
3 x 50
3 x 50
3 x 70
3 x 70
3 x 95
3 x 95
3 x 120
3 x 120
3 x 150
3 x 150
3 x 185
3 x 185
3 x 240
4 x 10
4 x 16

Outer
app. mm
re / 10
re / 16
rm / 25
re / 10
re / 16
rm / 16
rm / 25
sm / 16
sm / 35
sm / 25
sm / 50
sm / 35
sm / 70
sm / 50
sm / 95
sm / 70
sm / 120
sm / 70
sm / 150
sm / 95
sm / 185
sm / 120
re / 10
re / 16

19,0
21,0
24,0
19,5
22,0
26,0
26,0
27,0
27,5
29,5
29,5
33,0
34,0
38,0
38,5
41,0
42,0
45,0
46,0
50,0
51,0
57,0
20,5
23,5

Cop.
weight
kg / km
312,0
489,0
763,0
408,0
643,0
902,0
1003,0
1190,0
1402,0
1723,0
2000,0
2410,0
2796,0
3296,0
3791,0
4236,0
4786,0
5100,0
5970,0
6383,0
7363,0
8242,0
504,0
796,0

Weight
app. kg / km
650,0
850,0
1210,0
730,0
1000,0
1550,0
1600,0
1750,0
1850,0
2250,0
2450,0
2950,0
3350,0
4100,0
4550,0
5050,0
5550,0
6000,0
6900,0
7550,0
8500,0
9950,0
890,0
1250,0

AWG-No.
8
6
4
8
6
4
4
2
2
1
1
2/0
2/0
3/0
3/0
4/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
8
6
Continuation

542

Energy- and Power Cable / Power Cables / Power cables for energy supply

NYCWY power cable, 0,6/1kV, with concentric copper conductor, VDE approved
Part no.
32284
32285
32286
32287
32288
32289
32290
32291
32292

No.cores x
cross-sec.
mm
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
4 x 120
4 x 150
4 x 185
4 x 240

Outer
app. mm
rm / 16
sm / 16
sm / 25
sm / 35
sm / 50
sm / 70
sm / 70
sm / 95
sm / 120

28,0
29,0
33,0
37,0
43,5
47,0
51,0
56,0
62,5

Cop.
weight
kg / km
1142,0
1526,0
2203,0
3082,0
4208,0
5388,0
6540,0
8159,0
10546,0

Weight
app. kg / km
1800,0
2050,0
2700,0
3750,0
5000,0
6350,0
7650,0
9350,0
11600,0

AWG-No.
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Dimensions and specifications may be changed without prior notice. (RQ01)

3DVVHQGHV.DEHO]XEHKUQGHQ6LHLQ.DSLWHO;
.DEHOVFKXKHn.XSIHU
.DEHOVFKXKHn$OXPLQLXP

543

Energy- and Power Cable / Power Cables / Power cables for energy supply

NAYY power cable, 0,6/1 kV, VDE approved

Technical data

Power and control cable to


DIN VDE 0276 part 603,
HD 603 S1 and IEC 60502
Insulation and sheath-compound of
thermoplastic PVC
Temperature range
flexing -5C to +50C
fixed installation -40C to +70C
Permissible operating temperature
at conductor +70C
Permissible short circuit temperature
(short circuit duration max. 5 s)
300 mm +160C
> 300 mm +140C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4 kV
Max. permissible tensile stress
with cable grip at conductor
30 N/mm
Current carrying capacity
to DIN VDE 0276 part 603,
in normal operation table 14 and 15,
under short circuit conditions table 17
Minimum bending radius
single-core 15x cable
multi-core 12x cable
Caloric load values
see Technical Informations

Cable structure

Properties

Aluminium-conductor, to DIN VDE 0295


cl.1 or cl.2, single-wire or multi-wire,
BS 6360 cl.1 or cl.2, IEC 60228
cl.1 or cl.2
Core insulation of PVC
compound type DIV4
to HD 603 S1
Core identification to
DIN VDE 0293-308, 0276 part 603
Cores stranded in concentric layers
Common core sheath
Outer sheath of PVC
compound type DMV5
to HD 603 S1
Sheath colour black

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Highest permissible voltage
Direct current systems 1,8 kV
Alternating current systems
Single-phase systems
both outer conductors insulated 1,4 kV
Single-phase systems
one outer conductor earthed 0,7 kV
Three-phase systems 1,2 kV

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
se = sectional conductor, single-wire
sm = sectional conductor, mutli-wire
J-version = with GN-YE conductor
O-version = without GN-YE conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Power cables for energy supply are installed in open air, in underground, in water, in concrete, indoors, in cable ducts, power stations, for industry
and distribution boards as well as in subscriber networks, where mechanical damages are not be expected.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
No.cores x
cross-sec.
mm
4 x 16
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
4 x 95
4 x 120
4 x 120
4 x 150
4 x 150
4 x 185
4 x 185
4 x 240
4 x 240
4 x 300
4 x 300

Outer
app. mm
re
re
re
se
se
se
sm
se
sm
se
sm
se
sm
se
sm
se
sm

23,0
26,0
28,5
30,0
35,0
39,5
39,5
44,0
44,0
46,0
46,0
51,0
51,0
56,0
56,0
64,0
64,0

Alu weight
kg / km
186,0
290,0
406,0
580,0
812,0
1102,0
1102,0
1392,0
1392,0
1740,0
1740,0
2146,0
2146,0
2784,0
2784,0
3480,0
3480,0

Weight
app. kg / km
750,0
950,0
1120,0
1151,0
1549,0
2030,0
2030,0
2400,0
2400,0
3030,0
3030,0
3650,0
3650,0
4800,0
4800,0
5596,0
5596,0

J type
Part no.
32301
32302
32303
32304
32305
32306
32177
32307
32178
32308
32179
32309
32180
32310
32181
32182
32183

AWG-No.
6
4
2
1
2/0
3/0
3/0
4/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
600 kcmil
600 kcmil

O type
Part no.
-

32184
32185
32186
32187
32188
32189
32190
32191
32192
32193
32194
32195
32196
32197
32198
32199
32258

AWG-No.
6
4
2
1
2/0
3/0
3/0
4/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
600 kcmil
600 kcmil

Continuation

544

Energy- and Power Cable / Power Cables / Power cables for energy supply

NAYY power cable, 0,6/1 kV, VDE approved


No.cores x
cross-sec.
mm
5 x 10
5 x 16
5 x 25
5 x 35
5 x 50
5 x 70
5 x 95
5 x 120
5 x 150
5 x 185
5 x 240
No.cores x
cross-sec.
mm
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630

Outer
app. mm
re
re
re
re
rm
rm
rm
rm
rm
rm
rm

22,0
25,0
28,0
31,0
35,0
40,0
45,0
49,0
57,8
61,5
70,0
Outer
app. mm

re
re
rm
rm
rm
rm
rm
rm
rm
rm
rm
rm

13,0
15,0
16,5
19,0
20,5
22,5
25,0
28,0
30,0
34,0
38,0
43,0

Alu weight
kg / km

Weight
app. kg / km

145,0
232,0
363,0
508,0
725,0
1015,0
1378,0
1740,0
2175,0
2683,0
3480,0
Alu weight
kg / km

637,0
832,0
1175,0
1399,0
1855,0
2351,0
3071,0
3631,0
4405,0
5420,0
6860,0
Weight
app. kg / km

102,0
145,0
203,0
276,0
348,0
435,0
537,0
696,0
870,0
1160,0
1450,0
1827,0

240,0
360,0
410,0
570,0
691,0
804,0
979,0
1253,0
1395,0
1890,0
2600,0
2780,0

J type
Part no.
33275
33276
33277
33278
33279
33280
33281
33282
34041
34043
34045
J type
Part no.
32328
32329
32390
32391
32392
32393
32394
32395
32396
32397
32398
32399

AWG-No.
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

O type
Part no.
-

AWG-No.
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil

33283
33284
33285
33286
33287
33288
33289
33290
34042
34044
34046
O type
Part no.

32311
32312
32313
32314
32315
32321
32322
32323
32324
32325
32326
32327

AWG-No.
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

AWG-No.
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil

Dimensions and specifications may be changed without prior notice. (RQ01)

3DVVHQGHV.DEHO]XEHKUQGHQ6LHLQ.DSLWHO;
.DEHOVFKXKHn.XSIHU
.DEHOVFKXKHn$OXPLQLXP

545

Energy- and Power Cable / Power Cables / Power cables for energy supply

NAY2Y power cable, 0,6/1kV, with PE-outer sheath

Technical data

Power and control cable to


DIN VDE 0276 part 603,
HD 603 S1 and IEC 60502
Temperature range
flexing -5C to +50C
fixed installation -40C to +70C
Permissible operating temperature
at conductor +70C
Permissible short circuit temperature
(short circuit duration max. 5 s)
+160C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4 kV
Max. permissible tensile stress
with cable grip at conductor
30 N/mm
Minimum bending radius
12x cable

Cable structure

Properties

Aluminium-conductor, to
DIN VDE 0295 cl.1, single-wire,
BS 6360 cl.1, IEC 60228 cl.1
Core insulation of PVC
Core identification GN-YE, BN, BK, GY
Cores stranded in concentric layers
Common core sheath
Outer sheath of PE
Sheath colour black

outer sheath PE of not


self-extinguishing and flame retardant
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Highest permissible voltage
Direct current systems 1,8 kV
Alternating current systems
Single-phase systems
both outer conductors insulated 1,4 kV
Single-phase systems
one outer conductor earthed 0,7 kV
Three-phase systems 1,2 kV

Note

re = round conductor, single-wire


se = sectional conductor, single-wire
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Power cables for energy supply are installed in open air, in underground, in water, in concrete, indoors, in cable ducts, power stations, for industry
and distribution boards as well as in subscriber networks. Usable in extreme working conditions due to the robust PE outer sheath.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
31129
31139
31149
31159
31169
31179
31189
31199
31209

No.cores x
cross-sec.
mm
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
4 x 120
4 x 150
4 x 185
4 x 240

Outer
app. mm
re
re
se
se
se
se
se
se
se

26,0
28,0
30,0
33,0
38,0
42,0
45,0
51,0
55,0

Dimensions and specifications may be changed without prior notice. (RQ01)

546

Alu weight
kg / km
290,0
406,0
580,0
812,0
1102,0
1382,0
1740,0
2146,0
2784,0

Weight
app. kg / km
970,0
1145,0
1184,0
1578,0
2186,0
2501,0
3180,0
3807,0
4996,0

AWG-No.
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Energy- and Power Cable / Power Cables / Power cables for energy supply

NAYCWY power cable, 0,6/1kV, with concentric copper conductor, VDE approved

Technical data

Cable structure

Power and control cable to


DIN VDE 0276 part 603,
HD 603 S1 and IEC 60502
Temperature range
flexing -5C to +50C
fixed installation -40C to +70C
Permissible operating temperature
at conductor +70C
Permissible short circuit temperature
(short circuit duration max. 5 s)
+160C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4 kV
Max. permissible tensile stress
with cable grip at conductor
30 N/mm
Minimum bending radius
12x cable

Aluminium-conductor, to DIN VDE 0295


cl.1 or cl.2, single-wire or multi-wire,
BS 6360 cl.1 or cl.2, IEC 60228
cl.1 or cl.2
Core insulation of PVC
compound type DIV4 to HD 603 S1
Core identification DIN VDE 0293-308
Cores stranded concentrically
Filling compound
Concentric conductor (Ceander),
inner layer of corrugated copper wires,
outer layerwith copper tape
Outer sheath of PVC
compound type DMV5 to HD 603 S1
Sheath colour black

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Highest permissible voltage
Direct current systems 1,8 kV
Alternating current systems
Single-phase systems
both outer conductors insulated 1,4 kV
Single-phase systems
one outer conductor earthed 0,7 kV
Three-phase systems 1,2 kV
with concentric conductor and
a cross-section from 240 mm 3,6 kV

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
sm = sectional conductor, multi-wire
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Power distribution cables, preferably used for underground installation, primarily in local networks, for industrial applications and switching systems,
power stations. Wherever increased electrical and mechanical protection are required. Installation in water, outdoors, in concrete, indoors and in cable
ducts. The concentric conductor (C) can be used as a PE or PEN conductor or as a screen. The corrugated design (Ceander) of the conc entric conductor
permits any number of cable junctions during assembly, without any conductors having to be cut. This ensures a optimal reliability.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
36009
36010
36011
36012
36013
36014
36015
36016
36017
36018
36019
36020
36021
36022
36023
36024
36025
36026
36027
36028
36029
36030
32840
32841
32842
32843
32844
32845
32846
32847
32848
32849

No.cores x
cross-sec.
mm
3 x 10
3 x 16
3 x 25
3 x 25
3 x 25
3 x 35
3 x 35
3 x 35
3 x 50
3 x 70
3 x 70
3 x 95
3 x 95
3 x 120
3 x 120
3 x 150
3 x 150
3 x 185
3 x 185
3 x 240
3 x 240
3 x 240
4 x 16
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
4 x 120
4 x 150
4 x 185
4 x 240

Outer
app. mm
re / 10
re / 16
re / 25
rm / 16
rm / 25
re / 35
sm / 16
sm / 35
sm / 25
sm / 35
sm / 70
sm / 50
sm / 95
sm / 50
sm / 70
sm / 70
sm / 150
sm / 70
sm / 95
sm / 70
sm / 120
sm / 240
re / 16
re / 16
re / 16
sm / 25
sm / 35
sm / 50
sm / 70
sm / 70
sm / 95
sm / 120

20,2
22,3
25,5
26,6
26,6
27,6
26,4
26,4
29,4
32,6
33,4
38,1
38,1
40,8
40,8
44,9
45,5
49,8
49,8
55,4
55,8
56,0
23,9
28,9
30,3
34,8
38,6
44,4
48,7
53,3
59,1
66,0

Cop.
weight
kg / km
88,0
125,0
170,0
125,0
170,0
240,0
125,0
240,0
170,0
240,0
475,0
340,0
640,0
340,0
475,0
475,0
1000,0
475,0
640,0
475,0
800,0
1665,0
125,0
125,0
125,0
170,0
240,0
340,0
475,0
475,0
640,0
800,0

Alu weight
kg / km
87,0
139,0
218,0
218,0
218,0
305,0
305,0
305,0
435,0
609,0
609,0
827,0
827,0
1044,0
1044,0
1305,0
1305,0
1610,0
1610,0
2088,0
2088,0
2088,0
186,0
290,0
406,0
580,0
814,0
1102,0
1392,0
1740,0
2146,0
2784,0

Weight
app. kg / km
603,0
754,0
1043,0
1046,0
1101,0
1243,0
1002,0
1107,0
1283,0
1633,0
1838,0
2136,0
2449,0
2517,0
2612,0
3019,0
3517,0
3741,0
3895,0
4539,0
4838,0
5611,0
801,0
1243,0
1282,0
1689,0
2074,0
2779,0
3365,0
3813,0
4877,0
6017,0

AWG-No.
8
6
4
4
4
2
2
2
1
2/0
2/0
3/0
3/0
4/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
500 kcmil
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Dimensions and specifications may be changed without prior notice.

547

Energy- and Power Cable / Power Cables / Power cables for energy supply

N2XY power cable, 0,6/1kV, VDE approved, higher current carrying capacity

Technical data

Power and control cable to


DIN VDE 0276 part 603,
HD 603 S1 and IEC 60502
Temperature range
flexing -5C to +50C
fixed installation -40C to +70C
Permissible operating temperature
at conductor +90C
Permissible short circuit temperature
(short circuit duration max. 5 s)
+250C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4 kV
Max. permissible tensile stress
with cable grip at comductor
50 N/mm
Minimum bending radius
single-core 15x cable
multi-core 12x cable

Cable structure

Properties

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation of cross-linked
polyethylene (XLPE)
compound type DIX3
to HD 603 S1
Core identification to
DIN VDE 0293-308, 0276 part 603
Cores stranded in concentric layers
Outer sheath of PVC
compound type DMV6/DMP2
to HD 603 S1
Sheath colour black

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 Test method B)
Highest permissible voltage
Direct current systems 1,8 kV
Alternating current systems
Single-phase systems
both outer conductors insulated 1,4 kV
Single-phase systems
one outer conductor earthed 0,7 kV
Three-phase systems 1,2 kV

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
sm = sectional conductor, multi-wire
J-version = with GN-YE conductor
O-version = without GN-YE conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Power distribution cables for use in underground, in water, outdoors, in concrete, indoors, in cable ducts, for power stations, industrial applications
and switching systems, as well as in local networks if no mechanical damage is expected. Respecting the permissible operating temperature at the
conductor of +90C permits a higher current carrying capacity than PVC insulated power distribution cables.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
No.cores x
cross-sec.
mm
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
4 x 16
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
4 x 120
4 x 150
4 x 185
4 x 240

Outer
app. mm
re
rm
rm
rm
rm
rm
rm
rm
rm
rm
rm
rm
rm
rm
rm
sm
sm
sm
sm
sm
sm
sm

11,5
12,5
13,5
15,5
17,0
19,0
20,5
23,0
25,5
28,5
30,0
34,0
21,5
26,0
27,5
30,0
34,0
39,0
42,5
47,5
52,0
58,0

Cop.
weight
kg / km
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0
2880,0
3840,0
614,0
960,0
1344,0
1920,0
2688,0
3648,0
4608,0
5760,0
7104,0
9216,0

Weight
app. kg / km
242,0
362,0
470,0
620,0
805,0
1108,0
1360,0
1670,0
2050,0
2635,0
3200,0
4150,0
1042,0
1640,0
1760,0
2350,0
3100,0
4250,0
5300,0
6400,0
8500,0
11000,0

J type
Part no.
32850
32851
32852
32853
32854
32855
32856
32857
32858
32859
32860
32861
32874
32875
32876
32877
32878
32879
32880
32881
32882
32883

Dimensions and specifications may be changed without prior notice. (RQ02)

548

AWG-No.
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

O type
Part no.
-

32862
32863
32864
32865
32866
32867
32868
32869
32870
32871
32872
32873
32884
32885
32886
32887
32888
32889
32890
32891
32892
32893

AWG-No.
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Energy- and Power Cable / Power Cables / Power cables for energy supply

N2XCY power cable, 0,6/1kV, VDE approved, higher current carrying capacity

Technical data

Power and control cable to


DIN VDE 0276 part 603,
HD 603 S1 and IEC 60502,
7 cores and above to DIN VDE 0276
part 627, HD 627 S1 and IEC 60502
Temperature range
flexing -5C to +50C
fixed installation -40C to +70C
Permissible operating temperature
at conductor +90C
Permissible short circuit temperature
(short circuit duration max. 5 s)
+250C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4 kV
Max. permissible tensile stress
with cable grip at conductor
50 N/mm
Minimum bending radius
12x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation of cross-linked
polyethylene (XLPE)
compound type DIX3 to HD 603 S1
Core identification to DIN VDE 0293-308
Cores stranded in concentric layers
Filling compound
Concentric conductor, inner layer of round
bare copper wires, outer layer of copper
tape as counter helix
Outer sheath of PVC
compound type DMV6 to HD 603 S1
Sheath colour black

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Highest permissible voltage
Direct current systems 1,8 kV
Alternating current systems
Single-phase systems
both outer conductors insulated 1,4 kV
Single-phase systems
one outer conductor earthed 0,7 kV
Three-phase systems 1,2 kV

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
sm = sectional conductor, multi-wire
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Power distribution cables for industrial applications and switching systems, power stations, residental connections and street lighting, as well as control
cables for transmitting control pulses and measurements. Wherever increased electrical and mechanical protection are required. For installation in
underground, in water, outdoors, in concrete and cable ducts. Respecting the permissible operating temperature at the conductor of +90C permits
a higher current carrying capacity than PVC insulated power distribution cables. The concentric conductor (C) can be used as a PE or PEN-conductor
or as a screen.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
33212
33213
33214
33215
33216
33217
33218
33219
33220
33221
33222
33223
33224
33225
33226
33227
33228
33229
33230
33231
33232
33233
33234
33235
33236
33237
33238
33239

No.cores x
cross-sec.
mm
2 x 1,5
2 x 2,5
2x4
2x6
2 x 10
2 x 16
3 x 1,5
3 x 2,5
3x4
3x6
3 x 10
3 x 16
3 x 25
3 x 25
3 x 35
3 x 35
3 x 50
3 x 50
3 x 70
3 x 70
3 x 95
3 x 95
3 x 120
3 x 120
3 x 150
3 x 150
3 x 185
3 x 240

Outer
app. mm
re / 1,5
re / 2,5
re / 4
re / 6
re / 10
re / 16
re / 1,5
re / 2,5
re / 4
re / 6
re / 10
re / 16
rm / 16
rm / 25
sm / 16
sm / 35
sm / 25
sm / 50
sm / 35
sm / 70
sm / 50
sm / 95
sm / 120
sm / 70
sm / 120
sm / 70
sm / 95
sm / 120

13,0
13,5
15,5
17,0
19,5
20,5
13,5
14,5
16,5
17,5
20,0
23,0
25,1
25,0
25,1
25,4
27,3
27,7
32,2
32,7
35,3
35,8
38,9
38,9
43,4
43,4
47,4
52,5

Cop.
weight
kg / km
53,0
80,0
123,0
182,0
312,0
489,0
66,0
104,0
161,0
240,0
408,0
643,0
902,0
1003,0
1190,0
1402,0
1723,0
2000,0
2410,0
2796,0
3296,0
3791,0
4786,0
4236,0
5970,0
5100,0
6383,0
8242,0

Weight
app. kg / km
205,0
270,0
360,0
435,0
590,0
820,0
225,0
290,0
400,0
510,0
850,0
1080,0
1295,0
1375,0
1441,0
1619,0
1902,0
2107,0
2700,0
3005,0
3588,0
4017,0
4998,0
4534,0
5937,0
5473,0
6831,0
8809,0

AWG-No.
16
14
12
10
8
6
16
14
12
10
8
6
4
4
2
2
1
1
2/0
2/0
3/0
3/0
4/0
4/0
300 kcmil
300 kcmil
350 kcmil
500 kcmil

Continuation

549

Energy- and Power Cable / Power Cables / Power cables for energy supply

N2XCY power cable, 0,6/1kV, VDE approved, higher current carrying capacity
Part no.
33240
33241
33242
33243
33244
33245
33246
33247
33248
33249
33250
33251
33252
33253
33254
33255
33256
33257
33258
33259
33260
33261
33262
33263
33264
33265
33266
33267
33268
33269
33270
33271
33272
33273
33274

No.cores x
cross-sec.
mm
4 x 1,5
4 x 2,5
4x4
4x6
4 x 10
4 x 16
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
4 x 120
4 x 150
5 x 1,5
5 x 2,5
5x4
5x6
5 x 10
5 x 16
7 x 1,5
7 x 2,5
7x4
7x6
10 x 1,5
10 x 2,5
12 x 1,5
12 x 2,5
14 x 1,5
14 x 2,5
19 x 1,5
19 x 2,5
30 x 1,5
30 x 2,5
40 x 1,5
40 x 2,5

Outer
app. mm
re / 1,5
re / 2,5
re / 4
re / 6
re / 10
re / 16
re / 16
sm / 16
sm / 25
sm / 35
sm / 50
sm / 16
sm / 70
re / 1,5
re / 2,5
re / 4
re / 6
re / 10
re / 16
re / 1,5
re / 2,5
re / 4
re / 6
re / 2,5
re / 4
re / 2,5
re / 4
re / 2,5
re / 6
re / 2,5
re / 6
re / 2,5
re / 10
re / 2,5
re / 10

14,5
15,5
17,0
18,5
21,0
23,0
27,2
27,2
30,6
35,9
39,5
44,5
48,6
15,0
16,0
19,0
21,0
23,0
24,3
16,0
17,5
21,0
24,0
19,0
20,5
20,0
21,0
20,5
22,5
23,0
23,5
27,0
30,0
30,0
35,0

Cop.
weight
kg / km
81,0
128,0
200,0
297,0
504,0
796,0
1142,0
1526,0
2203,0
3082,0
4208,0
5388,0
6540,0
95,0
152,0
238,0
355,0
600,0
931,0
133,0
200,0
315,0
470,0
176,0
286,0
205,0
334,0
234,0
403,0
320,0
523,0
499,0
840,0
696,0
1080,0

Dimensions and specifications may be changed without prior notice. (RQ01)

3DVVHQGHV.DEHO]XEHKUQGHQ6LHLQ.DSLWHO;
.DEHOVFKXKHn.XSIHU
.DEHOVFKXKHn$OXPLQLXP

550

Weight
app. kg / km
260,0
350,0
470,0
590,0
900,0
1250,0
1559,0
1812,0
2413,0
3420,0
4561,0
5819,0
6972,0
330,0
400,0
560,0
710,0
1000,0
1233,0
350,0
450,0
670,0
790,0
440,0
600,0
500,0
660,0
540,0
800,0
690,0
950,0
1230,0
1610,0
1590,0
2100,0

AWG-No.
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
16
14
12
10
8
6
16
14
12
10
16
14
16
14
16
14
16
14
16
14
16
14

Energy- and Power Cable / Power Cables / Power cables for energy supply

NA2XY power cable, 0,6/1kV, VDE approved, higher current carrying capacity

Technical data

Power and control cable to


DIN VDE 0276 Part 603,
HD 603 S1 and IEC 60502
Temperature range
flexing -5C to +50C
fixed installation -40C to +70C
Permissible operating temperature
at conductor +90C
Permissible short circuit temperature
(short circuit duration max. 5 s)
+250C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4 kV
Max. permissible tensile stress
with cable grip at conductor
30 N/mm
Minimum bending radius
single-core 15x cable
multi-core 12x cable

Cable structure

Properties

Aluminium-conductor to DIN VDE 0295


cl.1 or cl.2, single-wire or multi-wire,
BS 6360 cl.1 or cl.2, IEC 60228
cl.1 or cl.2
Core insulation of cross-linked
polyethylene (XLPE)
compound type DIX3 to HD 603 S1
Core identification to
DIN VDE 0293-308, 0276 part 603
Cores stranded in concentric layers
Outer sheath of PVC
compound type DMV6/DMP2
to HD 603 S1
Sheath colour black

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Highest permissible voltage
Direct current systems 1,8 kV
Alternating current systems
Single-phase systems
both outer conductors insulated 1,4 kV
Single-phase systems
one outer conductor earthed 0,7 kV
Three-phase systems 1,2 kV

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
se = sectional conductor, single-wire
J-version = with GN-YE conductor
O-version = without GN-YE conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Power distribution cables for use in underground, in water, outdoors, in concrete, indoors, in cable ducts, for power stations, industrial applications
and switching systems, as well as in local networks if no mechanical damage is expected. Respecting the permissible operating temperature at the
conductor of +90C permits a higher current carrying capacity than PVC insulated power distribution cables.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
No.cores x
cross-sec.
mm
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
4 x 16
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
4 x 120
4 x 150
4 x 185
4 x 240

Outer
app. mm
re
re
re
rm
rm
rm
rm
rm
rm
rm
rm
rm
re
re
re
se
se
se
se
se
se
se

11,5
12,5
13,5
15,5
17,0
19,0
20,5
23,0
25,5
28,5
30,0
34,0
21,5
26,0
27,5
30,0
34,0
39,0
42,5
47,5
52,0
58,0

Alu weight
kg / km
47,0
73,0
102,0
145,0
203,0
276,0
348,0
435,0
537,0
696,0
870,0
1160,0
186,0
290,0
406,0
580,0
812,0
1102,0
1392,0
1740,0
2146,0
2784,0

Weight
app. kg / km
98,0
150,0
241,0
357,0
409,0
570,0
590,0
804,0
978,0
1253,0
1394,0
1890,0
750,0
950,0
1120,0
1251,0
1548,0
2030,0
2400,0
3030,0
3650,0
4800,0

J type
Part no.
33113
33114
33115
33116
33117
33118
33119
33120
33121
33122
33123
33124
33137
33138
33139
33140
33141
33142
33143
33144
33145
33146

AWG-No.
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

O type
Part no.
-

33125
33126
33127
33128
33129
33130
33131
33132
33133
33134
33135
33136
33147
33148
33149
33150
33151
33152
33153
33154
33155
33156

AWG-No.
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Dimensions and specifications may be changed without prior notice. (RQ02)

551

Energy- and Power Cable / Power Cables / Power cables for energy supply

A-LiY(StE)Y Data transmission cables for petrol stations and refineries with BAM*-test

report

Technical data

Oil- and fuel-resistant data


transmission cables
Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage 200 V
Insulation resitance
min. 100 MOhm x km
Minimum bending radius
20x cable
Radiation resistance
up to 80x106 cJ/kg (up to 80 Mrad)

Cable structure

Bare copper-conductor, fine-wire


Part.-No. 32597, 32599
Tinned copper-conductor, single-wire
Part.-No. 32633
Core insulation of special PVC
to DIN VDE 0207
Core identification black cores with
continuous white numbering
Each single core screened with aluminium/
polyester foil, metal layer at outside
Screened cores in layers with optimal
lay-lenght screenings of each core make
contact mutually
Solid copper drain-wire Part.-No. 32633
copper drain-wire Part.-No. 32597, 32599
Common core sheath
Outer sheath of special PVC
Sheath colour black

Properties

Tests
Compound characteristic acc. to
DIN VDE 0207
Oil- and fuel resistance of sheath:
acc. to BAM-Specification
Oil-resistance of sheath:
DIN ISO 6722 part 1, 4.11,
DIN EN 60811-404
Fuel-resistance of sheath:
DIN ISO 6722 part 1, 4.12
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

BAM = Federal Institute for Materials


Research and Testing
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These data transmission cables, oil- and fuel-resistant, are used for internal and external wiring applications at petrol pumps, for data transmission
from the pumps to the cash desk and in the installation of video surveillance systems. These cables are also installed directly in the ground and are
resistant to UV radiation. Special screens over individual cores guarantee good overall screening and ensure an interference-free transmission of control
pulses.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
32597
32633

No.cores x
cross-sec.
mm
4 x 0,75
7 x 0,75

Outer
app. mm
9,0
10,3

Cop.
weight
kg / km
38,0
60,0

Weight
AWG-No.
app. kg / km
105,0
150,0

18
18

Dimensions and specifications may be changed without prior notice. (RQ01)

3DVVHQGHV.DEHO]XEHKUQGHQ6LHLQ.DSLWHO;
.DEHOVFKXKHn.XSIHU
.DEHOVFKXKHn$OXPLQLXP

552

Part no.
32599

No.cores x
cross-sec.
mm
8 x 0,75

Outer
app. mm
11,0

Cop.
weight
kg / km
68,0

Weight
AWG-No.
app. kg / km
169,0

18

Energy- and Power Cable / Power Cables / Power cables for energy supply

Petrol Station Cables (N)YY-J 0,6/1 kV

Technical data

Power and data transmission cable


adapted to DIN VDE 0271
Temperature range
flexing -5C to +50C
fixed installation -30C to +70C
Permissible operating temperature
at conductor +70C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4 kV
Max. permissible tensile stress
with cable grip at conductor
50 N/mm
Minimum bending radius
12x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1, single-wire,
BS 6360 cl.1, IEC 60228 cl.1
Core insulation of PVC
Core identification to DIN VDE 0293-308
Concentric lay-up of cores
Outer sheath of PVC
Sheath colour black 1)

Properties

Tests
Oil and fuel-resistant acc. to
DIN ISO 6722
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
DIN VDE 0298 part 1 is shall be observed.

Note

1) Version with blue outer sheath on request.


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Energy and data transmission cables for outdoor use, in the soil, water and concrete, where mechanical damage is excluded . For installations in
applications such as gas stations and refineries, where resistance to oils and fuels is required .
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
32592
32593
32594

No.cores x
cross-sec.
mm
2 x 1,5
3 x 1,5
4 x 1,5

Outer
app. mm
11,0
11,5
12,0

Cop.
weight
kg / km
29,0
43,0
58,0

Weight
AWG-No.
app. kg / km
180,0
225,0
260,0

16
16
16

Part no.
32595
32596

No.cores x
cross-sec.
mm
5 x 1,5
7 x 1,5

Outer
app. mm
13,0
15,5

Cop.
weight
kg / km
72,0
101,0

Weight
AWG-No.
app. kg / km
280,0
370,0

16
16

Dimensions and specifications may be changed without prior notice. (RQ01)

3DVVHQGHV.DEHO]XEHKUQGHQ6LHLQ.DSLWHO;
.DEHOVFKXKHn.XSIHU
.DEHOVFKXKHn$OXPLQLXP

553

Energy- and Power Cable / Power Cables / Power cables for energy supply

NYKY-J 0,6/1kV with lead sheath, VDE approved

Technical data

Cable structure

Power and control cable, PVC insulation


and lead inner-sheath to DIN VDE 0265
Temperature range
flexing -5C to +50C
fixed installation -30C to +70C
Permissible operating temperature
at conductor +70C
Permissible short circuit temperature
(short circuit duration max. 5 s )
+160C
Nominal voltage U0/U 0,6/1 kV
Test voltage 6 kV
Minimum bending radius
12x cable
Power ratings table
see Technical Informations

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation of PVC
compound type DIV4 to
DIN VDE 0276 part 603
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 7 cores, black with continuous
white numbering
GN-YE conductor
Cores stranded concentrically
Overall sheath of soft plastics material, if
exists, ermits also as extrusion or taping
or a combination of both
Lead inner sheath, jointless and enclosed
Outer sheath of PVC
compound type DMV5 to
DIN VDE 0276 part 603
Sheath colour black

Properties

Advantage
Good coupling resistance due to
enclosed lead sheath is suitable
for special EMC-requirements
(Electromagnetic Compatibility)
Resistant to
Turpentine substitute
Xylol
Fuels
Trichlor
Oils
Petroleum
Toluene
Hydrocarbon
The lead sheath is not permitted to use as
neutral-conductor (N)
If drain-wire exists, only for use as earthing
of lead sheath in a grounding system e.g.
in hazardous areas to DIN VDE 0165. This
drain-wire is not allowed to install as
protective, neutral or earth conductor

Note

re = round conductor, single-wire


sm = sectional conductor, multi-wire
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These cables of PVC insulation and lead inner-sheath are installed everywhere, where the danger of chemical reaction of solvents, energy fuels, oils,
gasolines or of that kind in filling stations particularly in petrol pump areas for carburetor propellants, in refining plants and in chemical industries are
to be caused. Suitable for installation under ground, in water, indoor areas and cable conduits.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
32640
32686
32641
32642
32643
32644
32645
32646
32647
32648
32649
32650
32651
32652

No.cores x
cross-sec.
mm
3 x 1,5
3 x 1,5
3 x 2,5
3x4
3x6
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
3 x 185
3 x 240

Outer
app. mm
re
re / 1,5
re
re
re
rm / 16
sm / 16
sm / 25
sm / 35
sm / 50
sm / 70
sm / 70
sm / 95
sm / 120

13,5
14,5
14,8
16,2
17,3
27,8
29,2
32,7
35,8
40,3
43,2
48,8
53,4
59,8

Cop.
weight
kg / km
43,0
57,0
72,0
115,0
173,0
874,0
1162,0
1680,0
2352,0
3216,0
4128,0
4992,0
6240,0
8064,0

Lead
weight
kg / km
427,0
427,0
487,0
555,0
610,0
1290,0
1340,0
1670,0
2020,0
2440,0
2770,0
3530,0
4230,0
5230,0

Weight
app. kg / km
598,0
610,0
690,0
840,0
990,0
2550,0
3080,0
3850,0
5360,0
6950,0
8235,0
9620,0
11940,0
15380,0

AWG-No.
16
16
14
12
10
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
Continuation

554

Energy- and Power Cable / Power Cables / Power cables for energy supply

NYKY-J 0,6/1kV with lead sheath, VDE approved


Part no.
32653
32687
32654
32655
32656
32657
32658
32659
32660
32661
32662
32663
32664
32688
32665
32666
32667
32668
32669
32670
32689
32678
32671
32679
32672
32680
32673
32681
32674
32682
32675
32683
32676
32684
32677
32685

No.cores x
cross-sec.
mm
4 x 1,5
4 x 1,5
4 x 2,5
4x4
4x6
4 x 10
4 x 16
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
5 x 1,5
5 x 1,5
5 x 2,5
5x4
5x6
5 x 10
5 x 16
7 x 1,5
7 x 1,5
7 x 2,5
10 x 1,5
10 x 2,5
12 x 1,5
12 x 2,5
14 x 1,5
14 x 2,5
19 x 1,5
19 x 2,5
24 x 1,5
24 x 2,5
30 x 1,5
30 x 2,5
40 x 1,5
40 x 2,5

Outer
app. mm
re
re / 1,5
re
re
re
re
re
rm
rm
sm
sm
sm
re
re / 1,5
re
re
re
re
re
re
re / 1,5
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re

14,5
15,3
15,5
17,5
18,5
21,3
24,2
28,5
30,5
33,3
37,5
42,3
15,3
16,4
17,2
19,4
20,2
22,8
26,4
17,2
17,2
18,0
21,3
22,4
21,3
23,2
21,3
24,5
23,0
26,0
27,3
31,0
28,2
32,3
31,4
36,4

Cop.
weight
kg / km
58,0
72,0
96,0
154,0
230,0
384,0
614,0
960,0
1344,0
1920,0
2688,0
3648,0
72,0
86,0
120,0
192,0
288,0
480,0
768,0
101,0
115,0
168,0
144,0
240,0
173,0
288,0
202,0
336,0
274,0
456,0
346,0
576,0
432,0
720,0
576,0
960,0

Lead
weight
kg / km
464,0
464,0
530,0
605,0
665,0
750,0
975,0
1290,0
1340,0
1680,0
2020,0
2440,0
505,0
505,0
580,0
665,0
730,0
930,0
1070,0
545,0
545,0
625,0
680,0
865,0
710,0
940,0
735,0
980,0
900,0
1170,0
1170,0
1370,0
1240,0
1550,0
1390,0
1770,0

Weight
app. kg / km
650,0
650,0
760,0
960,0
1100,0
1400,0
1910,0
2750,0
3630,0
4580,0
5340,0
7120,0
710,0
780,0
910,0
1090,0
1270,0
1700,0
2231,0
810,0
970,0
1070,0
918,0
1330,0
988,0
1440,0
1100,0
1530,0
1440,0
1680,0
1610,0
2160,0
1830,0
2530,0
2300,0
3310,0

AWG-No.
16
16
14
12
10
8
6
4
2
1
2/0
3/0
16
16
14
12
10
8
6
16
16
14
16
14
16
14
16
14
16
14
16
14
16
14
16
14

Dimensions and specifications may be changed without prior notice. (RQ01)

3DVVHQGHV.DEHO]XEHKUQGHQ6LHLQ.DSLWHO;
.DEHOVFKXKHn.XSIHU
.DEHOVFKXKHn$OXPLQLXP

555

LOW-VOLTAGE & SAFETY CABLES

556

Energy- and Power Cable / Low Voltage and Security Cables

N2XH power cable, 0,6/1 kV, halogen-free, without functionality

Technical data

Power and control cable acc. to


DIN VDE 0276 part 604,
HD 604 S1 part 1 and part 5G
Temperature range
during installation -5C to +50C
fixed installation -30C to +90C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4 kV
Minimum bending radius
single-core 15x cable
multi-core 12x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation of cross-linked
polyethylene (XLPE)
compound type 2XI1 to HD 604 S1
Core identification to DIN VDE 0293-308
Core identification for 3+ conductor
J-type: GN-YE (), BN, BK, GY
O-type: BU (), BN, BK, GY
Cores stranded in layers
(for multi-core cables)
Overall filled inner sheath
Covered by filling compound or taping
Outer sheath of thermoplastic
polyolefine, compound type HM4
to HD 604 S1
Sheath colour black

Properties

Halogen-free, no separation of corrosive


or toxic gases
Limited propagation of fire
Low smoke development
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
sm = sectional conductor, mutli-wire
J-version = with GN-YE conductor
O-version = without GN-YE conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
LS0H = Low Smoke Zero Halogen

Application

Halogen-free power cables with enhanced characteristics in case of fire are used for applications where harm to human life and damage to property
must be prevented in the event of fire, e. g. in power stations, industrial installations, communal establishments, hotels, airports, underground stations,
railway stations, hospitals department stores, banks, schools theaters, multi-storey buildings, process control centres etc. Suitable for fixed installation
in dry, damp or wet environments, in, above, on and beneath plaster as well as in masonary walls and in concrete. These cables are suitable for outdoor
applications and in underground by using in conduits or tubes. For the installation in conduit all precautions must be taken that no accumulation of
water can occur in the pipes.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
J type O type

53100
53101
53102
53103
53104
53105
53106
53107
53108
53109
53110
53111
53112
53113
52485

53558
53559
53248
53249
53250
53251
53252
53253
53254
53255
53256
53257
53258
53259
53260
53261
52486

No.cores x
cross-sec.
mm
1 x 1,5 rm
1 x 2,5 rm
1 x 4 re
1 x 6 re
1 x 10 re
1 x 16 re
1 x 25 rm
1 x 35 rm
1 x 50 rm
1 x 70 rm
1 x 95 rm
1 x 120 rm
1 x 150 rm
1 x 185 rm
1 x 240 rm
1 x 300 rm
1 x 400 rm

Outer Cop.
app. mm weight
kg / km
6,0
14,4
6,5
24,0
8,0
39,0
9,0
58,0
9,0
96,0
10,0
154,0
11,0
240,0
12,0
336,0
15,0
480,0
17,0
672,0
19,0
912,0
21,0
1152,0
23,0
1440,0
25,0
1776,0
28,0
2304,0
30,0
2880,0
32,9
3840,0

Weight
app.
kg / km
41,0
53,0
68,0
90,0
140,0
190,0
290,0
390,0
510,0
710,0
960,0
1200,0
1480,0
1910,0
2370,0
2970,0
3957,0

AWG-No.

Part no.
J type O type

16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil

53114
53115
53116
53117
53118
53119
53120

53262
53263
53264
53265
53266
53267
53268

No.cores x
cross-sec.
mm
2 x 1,5 re
2 x 2,5 re
2 x 4 re
2 x 6 re
2 x 10 re
2 x 16 re
2 x 25 rm

Outer Cop.
app. mm weight
kg / km
12,0
29,0
12,2
48,0
13,2
77,0
14,1
115,0
16,2
192,0
17,8
307,0
21,0
480,0

Weight
app.
kg / km
185,0
220,0
275,0
335,0
450,0
620,0
930,0

AWG-No.
16
14
12
10
8
6
4

Continuation

557

Energy- and Power Cable / Low Voltage and Security Cables

N2XH power cable, 0,6/1 kV, halogen-free, without functionality


Part no.
J type O type
53121
53122
53123
53124
53125
53126
53127
53128
53129
53130
53131
53132
53133
53134
53135
53143
53144
53145
53146
53147
53148
53149
53150
53151
53152
53153
53154
53155
53156
53157
53158
53159
53160
53161
53162
53163
53557
53164
53171
53178
53165
53172
53166
53173
53179
53167
53174
53168
53175
53169
53176
53170
53177

53269
53270
53271
53272
53273
53274
53275
53276
53277
53278
53279
53280
53281
53282
53283
53284
53285
53286
53287
53288
53289
53290
53291
53292
53293
53294
53295
53296
53297
53298
53299
53309
53310
53311
53312
53313
53314
53315
53316
53317
53318
53319
53320
53321
53322
53323
53324
53325
53326
53327
53328
53329

No.cores x
cross-sec.
mm
3 x 1,5 re
3 x 2,5 re
3 x 4 re
3 x 6 re
3 x 10 re
3 x 16 re
3 x 25 rm
3 x 35 sm
3 x 50 sm
3 x 70 sm
3 x 95 sm
3 x 120 sm
3 x 150 sm
3 x 185 sm
3 x 240 sm
4 x 1,5 re
4 x 2,5 re
4 x 4 re
4 x 6 re
4 x 10 re
4 x 16 re
4 x 25 rm
4 x 35 sm
4 x 50 sm
4 x 70 sm
4 x 95 sm
4 x 120 sm
4 x 150 sm
4 x 185 sm
4 x 240 sm
5 x 1,5 re
5 x 2,5 re
5 x 4 re
5 x 6 re
5 x 10 re
5 x 16 re
5 x 25 rm
7 x 1,5 re
7 x 2,5 re
7 x 4 re
10 x 1,5 re
10 x 2,5 re
12 x 1,5 re
12 x 2,5 re
12 x 4 re
14 x 1,5 re
14 x 2,5 re
19 x 1,5 re
19 x 2,5 re
24 x 1,5 re
24 x 2,5 re
30 x 1,5 re
30 x 2,5 re

Outer Cop.
app. mm weight
kg / km
13,0
43,0
14,0
72,0
15,0
115,0
16,0
173,0
18,0
288,0
20,0
461,0
21,8
720,0
24,9
1008,0
25,2
1440,0
29,2
2016,0
32,0
2736,0
34,9
3456,0
39,2
4320,0
44,1
5328,0
49,2
6912,0
13,0
58,0
14,0
96,0
15,0
154,0
16,0
230,0
18,0
384,0
20,0
614,0
25,0
960,0
27,0
1344,0
28,0
1920,0
32,0
2688,0
36,0
3648,0
40,2
4608,0
45,8
5760,0
49,5
7104,0
56,0
9216,0
14,5
72,0
16,0
120,0
17,0
192,0
18,5
288,0
21,0
480,0
24,0
768,0
28,0
1200,0
15,5
101,0
17,0
168,0
17,2
269,0
18,5
144,0
20,0
240,0
19,0
173,0
21,0
288,0
21,2
461,0
20,0
202,0
22,0
336,0
22,0
274,0
24,0
456,0
25,0
346,0
27,0
576,0
26,0
432,0
28,0
720,0

Weight
app.
kg / km
220,0
280,0
350,0
420,0
600,0
770,0
1120,0
1550,0
1750,0
2450,0
3250,0
4000,0
5000,0
6150,0
8000,0
235,0
290,0
370,0
470,0
670,0
930,0
1440,0
1890,0
2300,0
3200,0
4250,0
5350,0
6550,0
8100,0
10550,0
280,0
350,0
450,0
600,0
850,0
1200,0
1539,0
350,0
370,0
530,0
480,0
500,0
520,0
560,0
800,0
550,0
630,0
700,0
800,0
850,0
990,0
950,0
1180,0

AWG-No.

Part no.
J type O type

16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14
12
10
8
6
4
16
14
12
16
14
16
14
12
16
14
16
14
16
14
16
14

53136
53137
53138
53139
53140
53141
53142

Dimensions and specifications may be changed without prior notice. (RQ02)

558

53330
53331
53332
53333
53334
53335
53336

No.cores x
cross-sec.
mm
3 x 50 / 25 sm
3 x 70 / 35 sm
3 x 95 / 50 sm
3 x 120 / 70 sm
3 x 150 / 70 sm
3 x 185 / 95 sm
3 x 240 / 120 sm

Outer Cop.
app. mm weight
kg / km
28,5
1680,0
31,4
2352,0
34,9
3216,0
38,0
4128,0
43,3
4992,0
47,2
6240,0
53,4
8064,0

Weight
app.
kg / km
2100,0
2800,0
3750,0
4750,0
5750,0
7200,0
9300,0

AWG-No.
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Energy- and Power Cable / Low Voltage and Security Cables

N2XCH power cable, 0,6/1kV, halogen-free, with concentric conductor, without


functionality

Technical data

Power and control cable acc.


to DIN VDE 0276 part 604,
HD 604 S1 part 1 and part 5G
Temperature range
during installation -5C to +50C
fixed installation -30C to +90C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4 kV
Minimum bending radius
12x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation of cross-linked
polyethylene (XLPE)
compound type 2XI1 to HD 604 S1
Core identification to DIN VDE 0293-308
Cores stranded in layers
(for multi-core cables)
Overall filled inner sheat
Covered by filling compound or taping
Concentric conductor of bare Cu-wires
Outer sheath of thermoplastic
polyolefine, compound type HM4
to HD 604 S1
Sheath colour black

Properties

Halogen-free, no liberation of
corrosive or toxic gases
Limited propagation of fire
Low smoke development
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
sm = sectional conductor, multi-wire
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
LS0H = Low Smoke Zero Halogen

Application

The power cables with enhanced characteristics in case of fire are used in power stations.
The concentric conductor can be used as a PE or PEN conductor or as screen. Suitable for fixed installation in dry, damp or wet environments, in, above,
on and beneath plaster as well as in masonary walls and in concrete. These cables are suitable for outdoor applications and in underground by using
in conduits or tubes. For the installation in conduit all precautions must be taken that no accumulation of water can occur in the pipes
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
53200
53201
53202
53203
53204
53205
53206
53207
53208
53209
53210
53211
53212
53213
53214
53215
53216
53217
53218
53219
53220
53221
53222

No.cores x
cross-sec.
mm
2 x 1,5 / 1,5 re
2 x 2,5 / 2,5 re
2 x 4 / 4 re
2 x 6 / 6 re
2 x 10 / 10 re
2 x 16 / 16 re
3 x 1,5 / 1,5 re
3 x 2,5 / 2,5 re
3 x 4 / 4 re
3 x 6 / 6 re
3 x 10 / 10 re
3 x 16 / 16 re
3 x 25 / 16 rm
3 x 35 / 16 rm
3 x 50 / 25 rm
3 x 70 / 35 sm
3 x 95 / 50 sm
3 x 120 / 70 sm
3 x 150 / 70 sm
3 x 185 / 95 sm
3 x 240 / 120 sm
4 x 1,5 / 1,5 re
4 x 2,5 / 2,5 re

Outer
app. mm
12,0
13,0
14,0
15,0
16,0
19,1
13,0
14,0
16,5
18,0
20,0
22,5
27,0
27,5
32,3
35,6
39,0
42,0
43,5
47,4
53,5
13,5
14,5

Cop.
weight
kg / km
53,0
81,0
122,0
183,0
311,0
490,0
67,0
104,0
161,0
242,0
408,0
643,0
902,0
1190,0
1723,0
2410,0
3296,0
4236,0
5100,0
6383,0
8240,0
81,0
129,0

Weight
AWG-No.
app. kg / km
250,0
280,0
320,0
400,0
560,0
780,0
250,0
320,0
400,0
500,0
750,0
1000,0
1600,0
1900,0
2400,0
3060,0
4200,0
5207,0
5700,0
7150,0
9250,0
300,0
380,0

16
14
12
10
8
6
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14

Part no.
53223
53224
53225
53226
53227
53228
53229
53230
53231
53758
53759
53760
53761
53232
53239
53246
53233
53240
53234
53241
53247
53235
53242

No.cores x
cross-sec.
mm
4 x 4 / 4 re
4 x 6 / 6 re
4 x 10 / 10 re
4 x 16 / 16 re
4 x 25 / 16 rm
4 x 35 / 16 rm
4 x 50 / 25 sm
4 x 70 / 35 sm
4 x 95 / 50 sm
4 x 120 / 70 sm
4 x 150 / 70 sm
4 x 185 / 95 sm
4 x 240 / 120 sm
7 x 1,5 / 2,5 re
7 x 2,5 / 2,5 re
7 x 4 / 4 re
10 x 1,5 / 2,5 re
10 x 2,5 / 4 re
12 x 1,5 / 2,5 re
12 x 2,5 / 4 re
12 x 4 / 6 re
16 x 1,5 / 4 re
16 x 2,5 / 6 re

Outer
app. mm
17,5
19,0
21,5
24,5
29,0
29,5
32,5
38,0
43,5
50,5
52,1
57,2
62,6
15,0
15,5
18,1
17,2
18,9
18,4
19,2
22,6
20,0
20,9

Cop.
weight
kg / km
202,0
297,0
504,0
797,0
1142,0
1528,0
2203,0
3082,0
4208,0
5388,0
6540,0
8159,0
10546,0
132,0
200,0
316,0
177,0
287,0
204,0
335,0
528,0
275,0
450,0

Weight
AWG-No.
app. kg / km
480,0
600,0
850,0
1200,0
1800,0
2100,0
2800,0
3800,0
5100,0
6556,0
7600,0
9370,0
11611,0
320,0
400,0
580,0
420,0
550,0
460,0
610,0
910,0
686,0
805,0

12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14
12
16
14
16
14
12
16
14
Continuation

559

Energy- and Power Cable / Low Voltage and Security Cables

N2XCH power cable, 0,6/1kV, halogen-free, with concentric conductor, without


functionality

Part no.
53236
53243
53237
53244
53238
53245

No.cores x
cross-sec.
mm
21 x 1,5 / 6
21 x 2,5 / 6
24 x 1,5 / 6
24 x 2,5 / 10
30 x 1,5 / 6
30 x 2,5 / 10

Outer
app. mm
re
re
re
re
re
re

22,6
25,2
23,2
26,1
24,3
28,0

Cop.
weight
kg / km
370,0
572,0
412,0
695,0
500,0
842,0

Weight
AWG-No.
app. kg / km
766,0
1015,0
800,0
1100,0
930,0
1290,0

Dimensions and specifications may be changed without prior notice. (RQ02)

560

16
14
16
14
16
14

Energy- and Power Cable / Low Voltage and Security Cables

(N)A2XH power cable, 0,6/1 kV, halogen-free, without functionality

Technical data

Power and control cable adapted to


DIN VDE 0276 part 604, HD 604 S1
part 1 and part 5G
Temperature range
during installation -5C to +50C
fixed installation -30C to +90C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4 kV
Minimum bending radius
single-core 15x cable
multi-core 12x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Aluminium-conductor, to DIN VDE 0295


cl.1 or cl.2, single-wire or multi-wire,
BS 6360 cl.1 or cl.2, IEC 60228
cl.1 or cl.2
Core insulation of cross-linked
polyethylene (XLPE)
compound type 2XI1 to HD 604 S1
Core identification to DIN VDE 0293-308
Core identification for 3+ conductor
J-type: GN-YE (), BN, BK, GY
O-type: BU (), BN, BK, GY
Cores stranded in layers
(for multi-core cables)
Overall filled inner sheath
Covered by filling compound or taping
Outer sheath of thermoplastic
polyolefine, ompound type HM4
to HD 604 S1
Sheath colour black

Properties

Halogen-free, no separation of corrosive


or toxic gases
Limited propagation of fire
Low smoke development
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to DIN VDE 0482-332-3-24,
BS 4066 part 3, DIN EN 60332-3-24,
IEC 60332-3-24 (previously DIN VDE 0472
part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Note

rm = round conductor, multi-wire;


se = sector-shaped conductor, single-wire;
sm = sector-shaped conductor, multi-wire
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
LS0H = Low Smoke Zero Halogen

Application

Halogen-free power cables for energy with enhanced characteristics in case of fire are used for applications where harm to human life and damage
to property must be prevented in the event of fire, e. g. in power stations, industrial installations, communal establishments, hotels, airports, underground
stations, railway stations, hospitals department stores, banks, schools theaters, multi-storey buildings, process control centres etc. Suitable for fixed
installation in dry, damp or wet environments, in, above, on and beneath plaster as well as in masonary walls and in concrete. These cables are suitable
for outdoor applications and in underground by using in conduits or tubes. For the installation in conduit all precautions must be taken that no
accumulation of water can occur in the pipes.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
J type O type
50073
50074
50075
50076
50077
50078
53562
50079
53561
50080
50081
50082

50128
50129
50130
50131
50132
50133
53553
50134
50135
53554
50136
53555

No.cores x
cross-sec.
mm
1 x 25 rm
1 x 35 rm
1 x 50 rm
1 x 70 rm
1 x 95 rm
1 x 120 rm
1 x 150 rm
1 x 185 rm
1 x 240 rm
1 x 300 rm
1 x 400 rm
1 x 500 rm

Outer Alu
app. mm weight
kg / km
9,9
73,0
11,0
102,0
12,5
145,0
14,1
203,0
16,1
276,0
17,5
348,0
19,6
435,0
21,8
537,0
24,0
696,0
26,7
870,0
29,7
1160,0
33,1
1450,0

Weight
app.
kg / km
132,0
166,0
211,0
283,0
376,0
456,0
560,0
697,0
878,0
1073,0
1347,0
1705,0

AWG-No.

Part no.
J type O type

4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000
kcmil

50083
50084
50085
50086
50087
50088
50089
50090
50091
50092
50093
50094

50137
50138
50139
50140
50141
50142
50143
50144
50145
50146
50147
50148

No.cores x
cross-sec.
mm
3 x 16 rm
3 x 25 rm
3 x 35 rm
3 x 35 se
3 x 50 sm
3 x 50 se
3 x 70 sm
3 x 70 se
3 x 95 sm
3 x 95 se
3 x 120 sm
3 x 120 se

Outer Alu
app. mm weight
kg / km
16,3
139,0
19,6
218,0
22,1
305,0
19,0
305,0
22,4
435,0
21,2
435,0
26,1
609,0
25,2
609,0
29,1
827,0
27,8
827,0
32,2
1044,0
30,8
1044,0

Weight
app.
kg / km
364,0
530,0
684,0
486,0
655,0
622,0
903,0
859,0
1174,0
1115,0
1446,0
1379,0

AWG-No.
6
4
2
2
1
1
2/0
2/0
3/0
3/0
4/0
4/0
Continuation

561

Energy- and Power Cable / Low Voltage and Security Cables

(N)A2XH power cable, 0,6/1 kV, halogen-free, without functionality


Part no.
J type O type
50095
50096
50097
50098
50099
50100
50101
50102
53550
50103
53551
53560
50104
50105
50106
50107
53556
50108
53552

50149
50150
50154
50155
50156
50157
50158
50159
50160
50161
50162
50163
50164
50165
50166
50167
50168
50169
50170

No.cores x
cross-sec.
mm
3 x 150 sm
3 x 150 se
3 x 185 sm
3 x 185 se
3 x 240 sm
3 x 240 se
3 x 70 / 35 sm
3 x 120 / 70 sm
3 x 150 / 70 sm
3 x 185 / 95 sm
3 x 240 / 120 sm
4 x 16 rm
4 x 25 rm
4 x 35 sm
4 x 35 se
4 x 50 sm
4 x 50 se
4 x 70 sm
4 x 70 se

Outer Alu
app. mm weight
kg / km
36,2
1305,0
33,9
1305,0
40,1
1610,0
37,6
1610,0
44,9
2088,0
41,8
2088,0
28,3
711,0
35,1
1247,0
39,7
1508,0
43,7
1885,0
49,1
2436,0
19,0
186,0
21,7
290,0
22,4
406,0
21,6
406,0
25,4
580,0
24,6
580,0
29,7
812,0
28,8
812,0

Weight
app.
kg / km
1780,0
1685,0
2197,0
2089,0
2782,0
2634,0
1044,0
1704,0
2065,0
2563,0
3237,0
460,0
636,0
649,0
623,0
845,0
810,0
1178,0
1126,0

AWG-No.

Part no.
J type O type

300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
2/0
4/0
300 kcmil
350 kcmil
500 kcmil
6
4
2
2
1
1
2/0
2/0

50109
50110
50111
50112
50113
50114
50115
50116
50117
50118
50119
50120
50121
50122
50123
50124
50125
50126
50127

Dimensions and specifications may be changed without prior notice. (RQ02)

562

50171
50172
50173
50174
50175
50176
50177
50178
50179
50180
50181
50182
50183
50184
50185
50186
50187
50188
50189

No.cores x
cross-sec.
mm
4 x 95 sm
4 x 95 se
4 x 120 sm
4 x 120 se
4 x 150 sm
4 x 150 se
4 x 185 sm
4 x 185 se
4 x 240 sm
4 x 240 se
5 x 25 rm
5 x 35 rm
5 x 50 rm
5 x 70 rm
5 x 95 sm
5 x 120 sm
5 x 150 sm
5 x 185 sm
5 x 240 sm

Outer Alu
app. mm weight
kg / km
33,3
1102,0
32,1
1102,0
37,2
1392,0
35,5
1392,0
41,3
1740,0
39,4
1740,0
45,7
2146,0
43,4
2146,0
51,2
2784,0
48,0
2784,0
23,9
362,0
27,0
508,0
31,3
725,0
35,8
1015,0
36,5
1378,0
39,2
1740,0
45,4
2175,0
50,1
2683,0
55,2
3480,0

Weight
app.
kg / km
1538,0
1467,0
1903,0
1817,0
2328,0
2223,0
2874,0
2750,0
3646,0
3465,0
763,0
986,0
1309,0
1771,0
1891,0
2306,0
2865,0
3534,0
4482,0

AWG-No.
3/0
3/0
4/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Energy- and Power Cable / Low Voltage and Security Cables

N2XH-FE 180/E 30 security cable, halogen-free, 0,6/1 kV, with improved fire

characteristics

Technical data

Halogen-free security cable with improved


characteristics in the case of fire to
DIN VDE 0266
Temperature range
-30C to +70C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Minimum bending radius
15x cable
Radiation resistance
up to 200x106 cJ/kg (up to 200 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation of cross-linked
polyethylene, compound type 2XI1 to
DIN VDE 0276 part 604
Core identification to DIN VDE 0293-308
and 0276 part 604
GN-YE conductor, 3 cores and above
Cores stranded in layers
Overall core covering, halogen-free filling
compound, pressed
Outer sheath of thermoplastic halogen-free
polyolefine, flame retardant
Sheath colour orange
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Properties

Halogen free, no separation of corrosive


and toxic gases
Flame retardant and hardly flammable
Self-extinguished and fire resistant
No flame propagation, therefore security
from fire
low smoke density, low impairment of
escape routes and fire extinguishing
activities
Toxicological harmless
No self-ignition
Maintenance of functionality during the
increased current load
FE 180: Insulation integrity for 180
minutes. Tests acc.to DIN VDE 0472
part 814 IEC 60331.
Insulation integrity under direct
flame propagation for the test period
of 180 minutes.
E 30: Functionality of electrical cable
systems for minimum 30 minutes. Test to
DIN 4102 part 12. This fulfils the demands
of technical guide lines for fire protection
(supplement 1 to DIN VDE 0108 part 1).
The functionality for 30 minutes assures
when persons and animals are to be saved
from a burning building. 30 minutes
secures the functional performance of the
fire warning and alarm systems, safety and
spare lighting, passenger lifts with
evacuation circuits, except the cables which
are installed within the ladder shafts and
engine rooms.

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
LS0H = Low Smoke Zero Halogen

Application

Security cables are ideal for use everywhere, where in case of fire human life and material assets are to be protected and safety conciousness take a
special significance, e. g. in industrial complexes, power stations, communal establishment, hotels, airports, underground railway networks, hospitals
and outpatients clinic (DIN VDE 0107), department stores, data processing centres, theaters, cinemas, in multi-storey buildings, public gatherings,
schools etc. (DIN VDE 0108), mining works, offshore plants, leading centres, traffic communication, emergency power supply and alarm systems.
The cables are suitable for fixed installation in dry and moist rooms, in, above, on and beneath plaster as well as in masonary walls and in concrete.
For the installation in conduit all precautions must be taken that no accumulation of water can occur in the pipes.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
52058
52059
52060
52061
52062

No.cores x
cross-sec.
mm
1 x 4 re
1 x 6 re
1 x 10 re
1 x 16 re
1 x 25 rm

Outer
app. mm
8,0
9,0
10,0
10,5
13,0

Cop.
weight
kg / km
38,0
58,0
96,0
154,0
240,0

Weight
AWG-No.
app. kg / km
155,0
190,0
215,0
240,0
380,0

12
10
8
6
4

Part no.
52063
52064
52065
52066
52067

No.cores x
cross-sec.
mm
1 x 35 rm
1 x 50 rm
1 x 70 rm
1 x 95 rm
1 x 120 rm

Outer
app. mm
14,0
15,5
17,5
19,5
21,0

Cop.
weight
kg / km
336,0
480,0
672,0
912,0
1152,0

Weight
AWG-No.
app. kg / km
460,0
590,0
820,0
1090,0
1350,0

2
1
2/0
3/0
4/0
Continuation

563

Energy- and Power Cable / Low Voltage and Security Cables

N2XH-FE 180/E 30 security cable, halogen-free, 0,6/1 kV, with improved fire

characteristics
Part no.
52068
52069
52070
52071
52072
52073
52074
52075
52076
52077
52078
52079
52080
52081
52082
52083
52084
52088
52085
52089
52086
52090
52087
52091
52092

No.cores x
cross-sec.
mm
1 x 150 rm
1 x 185 rm
1 x 240 rm
2 x 1,5 re
2 x 2,5 re
2 x 4 re
2 x 6 re
2 x 10 re
2 x 16 re
2 x 25 rm
3 x 1,5 re
3 x 2,5 re
3 x 4 re
3 x 6 re
3 x 10 re
3 x 16 re
3 x 25 rm
3 x 25 / 16 rm
3 x 35 rm
3 x 35 / 16 rm
3 x 50 rm
3 x 50 / 25 rm
3 x 70 rm
3 x 70 / 35 rm
3 x 95 / 50 rm

Outer
app. mm
23,0
25,0
29,0
11,5
12,0
13,0
14,0
15,5
17,5
22,0
12,0
12,5
13,5
14,5
16,5
18,5
23,5
22,5
26,0
28,0
29,0
32,0
34,0
35,0
40,0

Cop.
weight
kg / km
1440,0
1776,0
2304,0
29,0
48,0
77,0
115,0
192,0
307,0
480,0
43,0
72,0
115,0
173,0
288,0
461,0
720,0
874,0
1080,0
1162,0
1440,0
1680,0
2016,0
2352,0
3216,0

Weight
AWG-No.
app. kg / km
1650,0
2030,0
2590,0
170,0
190,0
260,0
310,0
430,0
600,0
930,0
170,0
220,0
290,0
370,0
530,0
760,0
1160,0
1430,0
1560,0
1810,0
2030,0
2340,0
2890,0
3190,0
4350,0

300 kcmil
350 kcmil
500 kcmil
16
14
12
10
8
6
4
16
14
12
10
8
6
4
4
2
2
1
1
2/0
2/0
3/0

Dimensions and specifications may be changed without prior notice. (RQ02)

564

Part no.
52093
52094
52095
52096
52097
52614
52615
52616
52617
52628
52629
52383
52432
52433
52434
52618
52619
52620
52621
52622
52623
52626
52627
52624
52625

No.cores x
cross-sec.
mm
3 x 120 / 70 rm
3 x 150 / 70 rm
3 x 185 / 95 rm
4 x 1,5 re
4 x 2,5 re
4 x 4 re
4 x 6 re
4 x 10 re
4 x 16 re
4 x 25 rm
4 x 35 rm
4 x 50 rm
4 x 70 rm
4 x 95 rm
4 x 120 rm
5 x 1,5 re
5 x 2,5 re
5 x 4 re
5 x 6 re
5 x 10 re
5 x 16 re
5 x 25 rm
5 x 35 rm
7 x 1,5 re
12 x 1,5 re

Outer
app. mm
45,0
48,5
54,0
12,5
13,0
13,0
14,5
16,0
18,0
23,6
26,4
29,5
34,6
39,0
43,5
12,0
13,0
14,5
15,5
18,0
20,0
24,5
33,5
13,0
16,5

Cop.
weight
kg / km
4128,0
4992,0
6240,0
58,0
96,0
154,0
230,0
384,0
614,0
960,0
1344,0
1920,0
2688,0
3648,0
4608,0
72,0
120,0
192,0
288,0
480,0
768,0
1200,0
1680,0
101,0
173,0

Weight
AWG-No.
app. kg / km
5550,0
6560,0
8240,0
210,0
260,0
310,0
410,0
620,0
900,0
1600,0
2050,0
2761,0
3785,0
5010,0
6135,0
210,0
280,0
380,0
510,0
760,0
1120,0
1840,0
2510,0
250,0
390,0

4/0
300 kcmil
350 kcmil
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
16
14
12
10
8
6
4
2
16
16

Energy- and Power Cable / Low Voltage and Security Cables

N2XCH-FE 180/E 30 security cable, halogen-free, 0,6/1 kV, with improved


fire characteristics

Technical data

Halogen-free security cable with improved


characteristics in the case of fire to
DIN VDE 0266
Temperature range
-30C to +70C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Minimum bending radius
15x cable
Radiation resistance
up to 200x106 cJ/kg (up to 200 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation of cross-linked
polyethylene, compound type 2XI1 to
DIN VDE 0276 part 604
Core identification to DIN VDE 0293-308
and 0276 part 604
Cores stranded in layers
Overall core covering, halogen-free filling
compound, pressed
Concentric conductor of Cu-bare wires with
helix of copper tape
Outer sheath of thermoplastic halogen-free
polyolefine, flame retardant
Sheath colour orange
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Properties

Halogen-free; no evolution of corrosive


and toxic gases
Flame retardant and hardly flammable
Self-extinguished and fire resistant
No flame propagation, therefore security
from fire
Low smoke density, no darkening of
emergency exits without hindering the fire
extinguishing works
Toxicological harmless
No self-ignition
Maintenance of functionality during the
increased current load
FE 180: Insulation integrity for 180
minutes. Tests acc.to DIN VDE 0472
part 814 IEC 60331.
Insulation integrity under direct
flame propagation for the test period
of 180 minutes.
E 30: Functionality of electrical cable
systems for minimum 30 minutes. Test
method to DIN 4102 part 12. This fulfils the
demands of technical guide lines for fire
protection (supplement 1 to DIN VDE 0108
part 1).
The functionality for 30 minutes assures
when persons and animals are to be saved
from a burning building. 30 minutes
secures the functional performance of the
fire warning and alarm systems, safety and
spare lighting, passenger lifts with
evacuation circuits, except the cables which
are installed within the ladder shafts and
engine rooms.

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
LS0H = Low Smoke Zero Halogen

Application

Everywhere, where in case of fire human life and material assets are to be protected and safety conciousness take a special significance, e. g. in
industrial complexes, power stations, communal establishment, hotels, airports, underground railway networks, hospitals and outpatients clinic (DIN
VDE 0107), department stores, data processing centres, theaters, cinemas, in multi-storey buildings, public gatherings, schools etc. (DIN VDE 0108),
mining works, offshore plants, leading centres, traffic communication, emergency power supply and alarm systems. Suitable for fixed installation in
dry and moist rooms, in, above, on and beneath plaster as well as in masonary walls and in concrete. These cables are suitable for outdoor applications
and in underground by using in conduits or tubes. For the installation in conduit all precautions must be taken that no accumulation of water can occur
in the pipes.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
52098
52099
52100

No.cores x
cross-sec.
mm
2 x 1,5 / 1,5 re
2 x 2,5 / 2,5 re
2 x 4 / 4 re

Outer
app. mm
13,0
14,0
15,0

Cop.
weight
kg / km
52,0
80,0
123,0

Weight
AWG-No.
app. kg / km
200,0
250,0
310,0

16
14
12

Part no.
52101
52102
52103

No.cores x
cross-sec.
mm
2 x 6 / 6 re
2 x 10 / 10 re
3 x 1,5 / 1,5 re

Outer
app. mm
16,0
17,5
13,0

Cop.
weight
kg / km
182,0
312,0
66,0

Weight
AWG-No.
app. kg / km
400,0
570,0
220,0

10
8
16
Continuation

565

Energy- and Power Cable / Low Voltage and Security Cables

N2XCH-FE 180/E 30 security cable, halogen-free, 0,6/1 kV, with improved


fire characteristics

Part no.
52104
52105
52106
52107
52108
52109
52110
52111
52112
52113
52114
52115
52116
52117
52118
52119

No.cores x
cross-sec.
mm
3 x 2,5 / 2,5 re
3 x 4 / 4 re
3 x 6 / 6 re
3 x 10 / 10 re
3 x 16 / 16 re
3 x 25 / 16 rm
3 x 35 / 16 rm
3 x 50 / 25 rm
3 x 70 / 35 rm
3 x 95 / 50 rm
3 x 120 / 70 rm
3 x 150 / 70 rm
3 x 185 / 95 rm
3 x 240 / 120 rm
4 x 1,5 / 1,5 re
4 x 2,5 / 2,5 re

Outer
app. mm
14,0
15,5
16,5
18,5
21,0
25,5
29,0
31,5
36,5
40,0
46,0
50,5
55,0
61,5
15,0
16,0

Cop.
weight
kg / km
104,0
161,0
240,0
408,0
643,0
902,0
1190,0
1723,0
2410,0
3296,0
4236,0
5100,0
6383,0
8242,0
81,0
128,0

Weight
AWG-No.
app. kg / km
270,0
360,0
470,0
680,0
960,0
1390,0
1720,0
2320,0
3260,0
4310,0
5520,0
6620,0
8180,0
10620,0
260,0
310,0

14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14

Dimensions and specifications may be changed without prior notice. (RQ02)

566

Part no.
52120
52121
52122
52123
52124
52125
52126
52127
52128
52129
52130
52131
52132
52133
52134

No.cores x
cross-sec.
mm
4 x 4 / 4 re
4 x 6 / 6 re
4 x 10 / 10 re
4 x 16 / 16 re
4 x 25 / 16 rm
4 x 35 / 16 rm
4 x 50 / 25 rm
4 x 70 / 35 rm
4 x 95 / 50 rm
4 x 120 / 70 rm
4 x 150 / 70 rm
4 x 185 / 95 rm
4 x 240 / 120 rm
7 x 1,5 / 2,5 re
30 x 1,5 / 6 re

Outer
app. mm
17,0
18,0
20,0
22,5
28,0
30,5
32,0
39,5
43,5
49,5
55,5
60,0
68,0
16,5
29,0

Cop.
weight
kg / km
200,0
297,0
504,0
796,0
1142,0
1526,0
2203,0
3082,0
4208,0
5388,0
6558,0
8159,0
10546,0
133,0
499,0

Weight
AWG-No.
app. kg / km
420,0
540,0
800,0
1150,0
1670,0
2160,0
2860,0
3980,0
5300,0
6740,0
8210,0
10200,0
12900,0
360,0
1070,0

12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
16

Energy- and Power Cable / Low Voltage and Security Cables

(N)HXH-FE 180/E 30 security cable, halogen-free, 0,6/1 kV, with improved

fire characteristics

Technical data

Halogen-free security cable with improved


characteristics in the case of fire adapted
to DIN VDE 0266
Temperature range
-30C to +70C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Minimum bending radius
15x cable
Radiation resistance
up to 200x106 cJ/kg (up to 200 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation of polymer
Core identification to DIN VDE 0293-308
GN-YE conductor, 3 cores and above
Cores stranded in layer
Overall core covering
Outer sheath of polyolefin-compound,
flame retardant
Sheath colour orange
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Properties

Halogen-free; no evolution of corrosive


and toxic gases
Flame retardant and hardly flammable
Self-extinguished and fire resistant
No flame propagation, therefore security
from fire
Low smoke density, no darkening of
emergency exits without hindering the
fire extinguishing works
Toxicological harmless
No self-ignition
Maintenance of functionality during the
increased current load
FE 180: Insulation integrity for 180
minutes. Tests acc.to DIN VDE 0472
part 814 IEC 60331.
Insulation integrity under direct
flame propagation for the test period
of 180 minutes.
E 30: Functionality of electrical cable
systems for minimum 30 minutes. Test to
DIN 4102 part 12. This fulfils the demands
of technical guide lines for fire protection
(supplement 1 to DIN VDE 0108 part 1).
The functionality for 30 minutes assures
when persons and animals are to be saved
from a burning building. 30 minutes
secures the functional performance of the
fire warning and alarm systems, safety and
spare lighting, passenger lifts with
evacuation circuits, except the cables which
are installed within the ladder shafts and
engine rooms.

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
LS0H = Low Smoke Zero Halogen

Application

Security cables are ideal for use everywhere, where in case of fire human life and material assets are to be protected and safety conciousness take a
special significance, e. g. in industrial complexes, power stations, communal establishment, hotels, airports, underground railway networks, hospitals
and outpatients clinic (DIN VDE 0107), department stores, data processing centres, theaters, cinemas, in multi-storey buildings, public gatherings,
schools etc. (DIN VDE 0108), mining works, offshore plants, leading centres, traffic communication, emergency power supply and alarm systems.
The cables are suitable for fixed installation in dry and moist rooms, in, above, on and beneath plaster as well as in masonary walls and in concrete.
These cables are suitable for outdoor applications and in underground by using in conduits or tubes. For the installation in conduit all precautions must
be taken that no accumulation of water can occur in the pipes.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
52700
52701
52702
52703
52704
52705
52706

No.cores x
cross-sec.
mm
1 x 4 re
1 x 6 re
1 x 10 re
1 x 16 rm
1 x 25 rm
1 x 35 rm
1 x 50 rm

Outer
app. mm
7,0
7,5
8,0
9,0
10,5
11,5
12,0

Cop.
weight
kg / km
38,0
58,0
96,0
154,0
240,0
336,0
480,0

Weight
AWG-No.
app. kg / km
98,0
125,0
165,0
230,0
345,0
450,0
590,0

12
10
8
6
4
2
1

Part no.
52707
52708
52709
52710
52711
52712
52713

No.cores x
cross-sec.
mm
1 x 70 rm
1 x 95 rm
1 x 120 rm
1 x 150 rm
1 x 185 rm
1 x 240 rm
1 x 300 rm

Outer
app. mm
15,0
16,5
18,5
20,5
23,0
25,5
31,8

Cop.
weight
kg / km
672,0
912,0
1152,0
1440,0
1776,0
2304,0
2880,0

Weight
AWG-No.
app. kg / km
800,0
1100,0
1350,0
1650,0
2000,0
2650,0
3200,0

2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
Continuation

567

Energy- and Power Cable / Low Voltage and Security Cables

(N)HXH-FE 180/E 30 security cable, halogen-free, 0,6/1 kV, with improved

fire characteristics
Part no.
52714
52715
52716
52717
52718
52719
52720
52721
52722
52723
52724
52725
52726
52727
52728
52729
52730
52731
52732
52733
52734
52735
52736
52737
52738
52739
52740
52741
52742
52743
52744
52745
52746
52747

No.cores x
cross-sec.
mm
2 x 2,5 re
2 x 4 re
2 x 6 re
2 x 10 re
2 x 16 rm
2 x 25 rm
2 x 35 rm
3 x 1,5 re
3 x 2,5 re
3 x 4 re
3 x 6 re
3 x 10 re
3 x 16 rm
3 x 25 rm
3 x 35 rm
3 x 50 rm
3 x 70 rm
3 x 95 rm
3 x 120 rm
3 x 150 rm
3 x 185 rm
3 x 240 rm
4 x 1,5 re
4 x 2,5 re
4 x 4 re
4 x 6 re
4 x 10 re
4 x 16 rm
4 x 25 rm
4 x 35 rm
4 x 50 rm
4 x 70 rm
4 x 95 rm
4 x 120 rm

Outer
app. mm
12,5
13,5
14,5
16,0
18,0
21,0
24,0
12,5
13,5
14,5
15,5
17,0
19,0
22,5
24,5
27,5
32,0
35,5
39,5
44,0
49,5
60,0
13,5
14,0
15,5
16,5
18,5
20,5
24,5
27,0
30,0
35,0
39,5
43,5

Cop.
weight
kg / km
48,0
77,0
115,0
192,0
307,0
480,0
672,0
43,0
72,0
115,0
173,0
288,0
461,0
720,0
1080,0
1440,0
2016,0
2736,0
3456,0
4320,0
5328,0
6910,0
58,0
96,0
154,0
230,0
384,0
614,0
960,0
1344,0
1920,0
2688,0
3648,0
4608,0

Weight
AWG-No.
app. kg / km
290,0
345,0
410,0
540,0
720,0
1100,0
1120,0
280,0
330,0
400,0
480,0
650,0
850,0
1300,0
1700,0
2200,0
3000,0
4000,0
4850,0
5950,0
7450,0
8600,0
325,0
385,0
470,0
580,0
790,0
1100,0
1650,0
2150,0
2800,0
3800,0
5050,0
6150,0

14
12
10
8
6
4
2
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0

Dimensions and specifications may be changed without prior notice. (RQ02)

568

Part no.
52748
52749
52750
52751
52752
52753
52754
52755
52756
52757
52758
52759
52760
52761
52762
52763
52764
52765
52766
52767
52768
52769
52770

No.cores x
cross-sec.
mm
4 x 150 rm
5 x 1,5 re
5 x 2,5 re
5 x 4 re
5 x 6 re
5 x 10 re
5 x 16 rm
5 x 25 rm
5 x 35 rm
7 x 1,5 re
7 x 2,5 re
10 x 1,5 re
10 x 2,5 re
12 x 1,5 re
12 x 2,5 re
14 x 1,5 re
14 x 2,5 re
19 x 1,5 re
19 x 2,5 re
24 x 1,5 re
24 x 2,5 re
30 x 1,5 re
30 x 2,5 re

Outer
app. mm
49,0
14,0
15,0
16,5
18,0
20,0
22,5
26,5
36,0
15,0
16,5
18,0
20,0
19,0
20,5
20,0
21,5
21,5
23,5
25,0
27,0
26,0
28,5

Cop.
weight
kg / km
5760,0
72,0
120,0
192,0
288,0
480,0
768,0
1200,0
1680,0
101,0
168,0
144,0
240,0
173,0
288,0
202,0
336,0
274,0
456,0
346,0
576,0
432,0
720,0

Weight
AWG-No.
app. kg / km
7650,0
375,0
445,0
560,0
690,0
950,0
1300,0
1980,0
2600,0
365,0
540,0
580,0
710,0
640,0
790,0
740,0
880,0
880,0
1150,0
1100,0
1400,0
1300,0
1650,0

300 kcmil
16
14
12
10
8
6
4
2
16
14
16
14
16
14
16
14
16
14
16
14
16
14

Energy- and Power Cable / Low Voltage and Security Cables

(N)HXCH-FE 180/E 30 security cable, halogen-free, 0,6/1 kV, with improved fire

characteristics

Technical data

Halogen-free security cable with improved


characteristics in the case of fire adapted to
DIN VDE 0266
Temperature range
-30C to +70C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Minimum bending radius
15xcable
Radiation resistance
up to 200x106 cJ/kg (up to 200 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation of polymer
Core identification to DIN VDE 0293-308
Core stranded in layer
Overall core covering
Copper wire screening with helix of copper
tape
Separator of special tape
Outer sheath of polyolefin-compound,
flame retardant
Sheath colour orange
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Properties

Halogen-free; no evolution of corrosive


and toxic gases
Flame retardant and hardly flammable
Self-extinguished and fire resistant
No flame propagation, therefore security
from fire
Low smoke density, no darkening
Toxicological harmless
No self-ignition
Maintenance of functionality during the
increased current load
FE 180: Insulation integrity for 180
minutes. Tests acc.to DIN VDE 0472
part 814 IEC 60331.
Insulation integrity under direct
flame propagation for the test period
of 180 minutes.
E 30: Functionality of electrical cable
systems for minimum 30 minutes. Test
method to DIN 4102 part 12. This fulfils
the demands of technical guide lines for
fire protection (supplement 1 to
DIN VDE 0108 part 1).
The functionality for 30 minutes assures
when persons and animals are to be saved
from a burning building. 30 minutes
secures the functional performance of the
fire warning and alarm systems, safety and
spare lighting, passenger lifts with
evacuation circuits, except the cables which
are installed within the ladder shafts and
engine rooms.

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
LS0H = Low Smoke Zero Halogen

Application

Everywhere, where in case of fire human life and material assets are to be protected and safety conciousness take a special significance, e. g. in
industrial complexes, power stations, communal establishment, hotels, airports, underground railway networks, hospitals and outpatients clinic (DIN
VDE 0107), department stores, data processing centres, theaters, cinemas, in multi-storey buildings, public gatherings, schools etc. (DIN VDE 0108),
mining works, offshore plants, leading centres, traffic communication, emergency power supply and alarm systems. Suitable for fixed installation in
dry and moist rooms, in, above, on and beneath plaster as well as in masonary walls and in concrete. These cables are suitable for outdoor applications
and in underground by using in conduits or tubes. For the installation in conduit all precautions must be taken that no accumulation of water can occur
in the pipes.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
52900
52901
52902
52903
52904
52905
52906

No.cores x
cross-sec.
mm
2 x 1,5 / 1,5 re
2 x 2,5 / 2,5 re
2 x 4 / 4 re
2 x 6 / 6 re
2 x 10 / 10 re
3 x 1,5 / 1,5 re
3 x 2,5 / 2,5 re

Outer
app. mm
13,0
13,5
14,5
16,0
18,0
13,5
14,5

Cop.
weight
kg / km
52,0
80,0
123,0
182,0
312,0
66,0
104,0

Weight
AWG-No.
app. kg / km
220,0
385,0
470,0
550,0
730,0
380,0
430,0

16
14
10
10
8
16
14

Part no.
52907
52908
52909
52910
52911
52912
52913

No.cores x
cross-sec.
mm
3 x 4 / 4 re
3 x 6 / 6 re
3 x 10 / 10 re
3 x 16 / 16 rm
3 x 25 / 16 rm
3 x 35 / 16 rm
3 x 50 / 25 rm

Outer
app. mm
15,5
16,5
18,5
20,5
24,0
26,5
29,5

Cop.
weight
kg / km
161,0
240,0
408,0
643,0
902,0
1190,0
1723,0

Weight
AWG-No.
app. kg / km
530,0
630,0
850,0
1150,0
1700,0
2150,0
2800,0

12
10
8
6
4
2
1
Continuation

569

Energy- and Power Cable / Low Voltage and Security Cables

(N)HXCH-FE 180/E 30 security cable, halogen-free, 0,6/1 kV, with improved fire

characteristics
Part no.
52914
52915
52916
52917
52918
52919
52920
52921
52922
52923
52924
52925
52926
52927
52928
52929

No.cores x
cross-sec.
mm
3 x 70 / 35 rm
3 x 95 / 50 rm
3 x 120 / 70 rm
3 x 150 / 70 rm
3 x 185 / 95 rm
3 x 240 / 120 rm
4 x 1,5 / 1,5 re
4 x 2,5 / 2,5 re
4 x 4 / 4 re
4 x 6 / 6 re
4 x 10 / 10 re
4 x 16 / 16 re
4 x 25 / 16 rm
4 x 35 / 16 rm
4 x 50 / 25 rm
4 x 70 / 35 rm

Outer
app. mm
33,0
37,5
42,5
47,0
52,5
58,5
14,5
15,5
16,5
17,5
20,0
22,0
26,0
28,5
32,0
37,0

Cop.
weight
kg / km
2410,0
3296,0
4236,0
5100,0
6383,0
8242,0
81,0
128,0
200,0
297,0
504,0
796,0
1142,0
1526,0
2203,0
3082,0

Weight
AWG-No.
app. kg / km
3800,0
5100,0
6250,0
6900,0
8550,0
11150,0
435,0
500,0
610,0
740,0
1050,0
1350,0
1950,0
2400,0
3200,0
4300,0

2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14
12
10
8
6
4
2
1
2/0

Dimensions and specifications may be changed without prior notice. (RQ02)

570

Part no.
52930
52931
52932
52933
52934
52935
52936
52937
52938
52939
52940
52941
52942
52943
52944

No.cores x
cross-sec.
mm
4 x 95 / 50 rm
4 x 120 / 70 rm
4 x 150 / 70 rm
4 x 185 / 95 rm
4 x 240 / 120 rm
7 x 1,5 / 2,5 re
7 x 2,5 / 2,5 re
10 x 1,5 / 2,5 re
10 x 2,5 / 4 re
12 x 1,5 / 2,5 re
12 x 2,5 / 4 re
24 x 1,5 / 6 re
24 x 2,5 / 10 re
30 x 1,5 / 6 re
30 x 2,5 / 10 re

Outer
app. mm
41,5
47,0
52,0
58,0
64,0
16,5
17,5
19,5
21,0
20,0
21,5
26,0
28,5
27,0
30,0

Cop.
weight
kg / km
4208,0
5388,0
6558,0
8159,0
10546,0
133,0
200,0
176,0
286,0
205,0
334,0
413,0
696,0
499,0
840,0

Weight
AWG-No.
app. kg / km
5750,0
7100,0
8550,0
10700,0
13930,0
635,0
680,0
870,0
980,0
1050,0
1050,0
1900,0
1900,0
2200,0
2200,0

3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14
16
14
16
14
16
14
16
14

Energy- and Power Cable / Low Voltage and Security Cables

N2XH-FE 180/E 90 security cable, halogen-free, 0,6/1 kV, with improved fire
characteristics

Technical data

Halogen-free security cable with improved


characteristics in the case of fire to
DIN VDE 0266
Temperature range
-30C to +70C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Minimum bending radius
12x cable
Radiation resistance
up to 200x106 cJ/kg (up to 200 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation with cross-linked
polyethylene, compound type 2XI1 to
DIN VDE 0276 part 604
Core identification to DIN VDE 0293-308
and 0276 part 604
GN-YE conductor, 3 cores and above
Cores stranded in layers
Overall core covering, halogen-free filling
compound, pressed
Outer sheath of thermoplastic halogen-free
polyolefine, flame retardant
Sheath colour orange
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Properties

Halogen-free; no evolution of corrosive


and toxic gases
Flame retardant and hardly flammable
Self-extinguished and fire resistant
No flame propagation, therefore security
from fire
Low smoke density, no darkening of
emergency exits without hindering the fire
extinguishing works
Toxicological harmless
No self-ignition
Maintenance of functionality during the
increased current load
FE 180: Insulation integrity for 180
minutes. Tests acc.to DIN VDE 0472
part 814 IEC 60331.
Insulation integrity under direct
flame propagation for the test period
of 180 minutes.
E 90: Functionality of electrical cable
systems for minimum 90 minutes. Test
method to DIN 4102 part 12. This fulfils the
demands of technical guide lines for fire
protection (supplement 1 to DIN VDE 0108
part 1).
The functionality for 90 minutes assures
the functional performance of
water-pressure-rising stations for the
supply to avoid smoke and heat in
safety-stairs and inner rooms, ladder shafts
and engine rooms for fire brigade lifts,
emergency lifts for sickbeds in hospitals
and the fire brigade lifts.

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
LSOH = Low Smoke Zero Halogen

Application

Everywhere, where in case of fire human life and material assets are to be protected and safety conciousness take a special significance, e. g. in
industrial complexes, power stations, communal establishment, hotels, airports, underground railway networks, hospitals and outpatients clinic (DIN
VDE 0107), department stores, data processing centres, theaters, cinemas, in multi-storey buildings, public gatherings, schools etc. (DIN VDE 0108),
mining works, offshore plants, leading centres, traffic communication, emergency power supply and alarm systems. Suitable for fixed installation in
dry and moist rooms, in, above, on and beneath plaster as well as in masonary walls and in concrete. These cables are suitable for outdoor applications
and in underground by using in conduits or tubes. For the installation in conduit all precautions must be taken that no accumulation of water can occur
in the pipes.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
52534
52535
52536
52537

No.cores x
cross-sec.
mm
1 x 16 rm
1 x 25 rm
1 x 35 rm
1 x 50 rm

Outer
app. mm
11,5
13,0
14,0
15,5

Cop.
weight
kg / km
154,0
240,0
336,0
480,0

Weight
AWG-No.
app. kg / km
250,0
360,0
460,0
610,0

6
4
2
1

Part no.
52538
52539
52540
52541

No.cores x
cross-sec.
mm
1 x 70 rm
1 x 95 rm
1 x 120 rm
1 x 150 rm

Outer
app. mm
17,5
19,5
21,5
23,5

Cop.
weight
kg / km
672,0
912,0
1152,0
1440,0

Weight
AWG-No.
app. kg / km
840,0
1120,0
1390,0
1690,0

2/0
3/0
4/0
300 kcmil
Continuation

571

Energy- and Power Cable / Low Voltage and Security Cables

N2XH-FE 180/E 90 security cable, halogen-free, 0,6/1 kV, with improved fire
characteristics

Part no.
52542
52899
52543
52544
52545
52546
52547
52548
52549
52550
52551
52552
52553
52554
52555
52556
52557
52558
52559
52560
52561
52562
52563
52564
52572
52565
52573
52566
52574
52567
52575
52568
52576
52569
52577
52570
52578
52571
52579
52580
52581
52582

No.cores x
cross-sec.
mm
1 x 185 rm
1 x 240 rm
1 x 300 rm
1 x 400 rm
2 x 1,5 re
2 x 2,5 re
2 x 4 re
2 x 6 re
2 x 10 rm
2 x 16 rm
2 x 25 rm
2 x 35 rm
2 x 50 rm
2 x 70 rm
2 x 95 rm
2 x 120 rm
3 x 1,5 re
3 x 2,5 re
3 x 4 re
3 x 6 re
3 x 10 rm
3 x 16 rm
3 x 25 rm
3 x 35 rm
3 x 35 / 16 rm
3 x 50 rm
3 x 50 / 25 rm
3 x 70 rm
3 x 70 / 35 rm
3 x 95 rm
3 x 95 / 50 rm
3 x 120 rm
3 x 120 / 70 rm
3 x 150 rm
3 x 150 / 70 rm
3 x 185 rm
3 x 185 / 95 rm
3 x 240 rm
3 x 240 / 120 rm
4 x 1,5 re
4 x 2,5 re
4 x 4 re

Outer
app. mm
25,5
28,5
31,0
34,5
14,5
15,5
16,5
17,5
19,5
21,0
23,5
26,5
30,0
33,0
37,5
41,0
15,0
16,0
17,0
18,0
20,5
22,5
26,0
28,0
29,5
32,0
33,5
35,5
37,0
40,5
42,0
44,0
46,5
48,5
50,0
53,0
55,5
59,5
61,5
16,5
17,5
18,5

Cop.
weight
kg / km
1776,0
2304,0
2880,0
3840,0
29,0
48,0
77,0
115,0
192,0
307,0
480,0
672,0
960,0
1344,0
1824,0
2304,0
43,0
72,0
115,0
173,0
288,0
461,0
720,0
1008,0
1162,0
1440,0
1680,0
2016,0
2352,0
2736,0
3216,0
3456,0
4128,0
4320,0
4992,0
5328,0
6240,0
6912,0
8064,0
58,0
96,0
154,0

Weight
AWG-No.
app. kg / km
2090,0
2660,0
3350,0
4230,0
270,0
310,0
370,0
440,0
600,0
780,0
1100,0
1400,0
1830,0
2420,0
3240,0
3940,0
260,0
350,0
420,0
520,0
710,0
950,0
1370,0
1750,0
1950,0
2310,0
2640,0
3100,0
3520,0
4180,0
4710,0
5130,0
5910,0
6260,0
6970,0
7720,0
8750,0
9990,0
11180,0
350,0
420,0
510,0

350 kcmil
500 kcmil
600 kcmil
750 kcmil
16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
16
14
12
10
8
6
4
2
2
1
1
2/0
2/0
3/0
3/0
4/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
16
14
12

Dimensions and specifications may be changed without prior notice. (RQ02)

572

Part no.
52583
52584
52585
52586
52587
52588
52589
52590
52591
52592
52593
52594
52595
52596
52597
52598
52599
52600
52601
52602
52603
52604
52605
52606
52607
52608
52609
52610
52611
52612

No.cores x
cross-sec.
mm
4 x 6 re
4 x 10 rm
4 x 16 rm
4 x 25 rm
4 x 35 rm
4 x 50 rm
4 x 70 rm
4 x 95 rm
4 x 120 rm
4 x 150 rm
4 x 185 rm
4 x 240 rm
5 x 1,5 re
5 x 2,5 re
5 x 4 re
5 x 6 re
5 x 10 rm
5 x 16 rm
5 x 25 rm
5 x 35 rm
5 x 50 rm
5 x 70 rm
7 x 1,5 re
7 x 2,5 re
7 x 4 re
10 x 1,5 re
10 x 2,5 re
12 x 1,5 re
12 x 2,5 re
24 x 1,5 re

Outer
app. mm
19,5
22,5
24,5
28,5
31,0
35,0
39,0
45,0
48,5
54,0
59,0
66,0
18,0
19,0
20,0
21,5
24,5
27,0
31,0
34,0
38,5
43,5
19,5
20,5
22,0
24,0
25,5
24,5
26,0
33,0

Cop.
weight
kg / km
230,0
384,0
614,0
960,0
1344,0
1920,0
2688,0
3648,0
4608,0
5760,0
7104,0
9216,0
72,0
120,0
192,0
288,0
480,0
768,0
1200,0
1680,0
2400,0
3360,0
101,0
168,0
269,0
144,0
240,0
173,0
288,0
346,0

Weight
AWG-No.
app. kg / km
630,0
880,0
1180,0
1730,0
2220,0
2940,0
3960,0
5360,0
6550,0
8070,0
9970,0
12830,0
420,0
500,0
610,0
760,0
1070,0
1450,0
2120,0
2730,0
3620,0
4940,0
480,0
580,0
730,0
650,0
790,0
720,0
890,0
1270,0

10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14
12
10
8
6
4
2
1
2/0
16
14
12
16
14
16
14
16

Energy- and Power Cable / Low Voltage and Security Cables

N2XCH-FE 180/E 90 security cable, halogen-free, 0,6/1 kV, with improved fire
characteristics

Technical data

Halogen-free security cable with improved


characteristics in the case of fire to
DIN VDE 0266
Temperature range
-30C to +70C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Minimum bending radius
12x cable
Radiation resistance
up to 200x106 cJ/kg (up to 200 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation with cross-linked
polyethylene, compound type 2XI1 to
DIN VDE 0276 part 604
Core identification to DIN VDE 0293-308
and 0276 part 604
Cores stranded in layers
Overall core covering, halogen-free filling
compound, pressed
Concentric conductor of Cu-bare wires with
helix of copper tape
Outer sheath of thermoplastic halogen-free
polyolefine, flame retardant
Sheath colour orange
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Properties

Halogen-free; no evolution of corrosive


and toxic gases
Flame retardant and hardly flammable
Self-extinguished and fire resistant
No flame propagation, therefore security
from fire
Low smoke density, no darkening of
emergency exits without hindering the
fire extinguishing works
Toxicological harmless
No self-ignition
Maintenance of functionallity during the
increased current load
FE 180: Insulation integrity for 180
minutes. Tests acc.to DIN VDE 0472
part 814 IEC 60331.
Insulation integrity under direct
flame propagation for the test period
of 180 minutes.
E 90: Functionality of electrical cable
systems for minimum 90 minutes. Test
method to DIN 4102 part 12. This fulfils the
demands of technical guide lines for fire
protection (supplement 1 to DIN VDE 0108
part 1).
The functionality for 90 minutes assures
the functional performance of
water-pressure-rising stations for the
supply to avoid smoke and heat in
safety-stairs and inner rooms, ladder shafts
and engine rooms for fire brigade lifts,
emergency lifts for sickbeds in hospitals and
the fire brigade lifts.

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
LSOH = Low Smoke Zero Halogen

Application

Everywhere, where in case of fire human life and material assets are to be protected and safety conciousness take a special significance, e. g. in
industrial complexes, power stations, communal establishment, hotels, airports, underground railway networks, hospitals and outpatients clinic (DIN
VDE 0107), department stores, data processing centres, theaters, cinemas, in multi-storey buildings, public gatherings, schools etc. (DIN VDE 0108),
mining works, offshore plants, leading centres, traffic communication, emergency power supply and alarm systems. Suitable for fixed installation in
dry and moist rooms, in, above, on and beneath plaster as well as in masonary walls and in concrete. These cables are suitable for outdoor applications
and in underground by using in conduits or tubes. For the installation in conduit all precautions must be taken that no accumulation of water can occur
in the pipes.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
52771
52772
52773
52774
52775

No.cores x
cross-sec.
mm
3 x 1,5 / 1,5 re
3 x 2,5 / 2,5 re
3 x 4 / 4 re
3 x 6 / 6 re
3 x 10 / 10 rm

Outer
app. mm
16,5
17,5
18,5
20,0
22,0

Cop.
weight
kg / km
66,0
104,0
161,0
240,0
408,0

Weight
AWG-No.
app. kg / km
330,0
400,0
480,0
600,0
840,0

16
14
12
10
8

Part no.
52776
52777
52778
52779
52780

No.cores x
cross-sec.
mm
3 x 16 / 16
3 x 25 / 16
3 x 35 / 16
3 x 50 / 25
3 x 70 / 35

Outer
app. mm
rm
rm
rm
rm
rm

24,5
28,0
30,5
34,0
37,5

Cop.
weight
kg / km
643,0
902,0
1190,0
1723,0
2410,0

Weight
AWG-No.
app. kg / km
1130,0
1560,0
1960,0
2610,0
3500,0

6
4
2
1
2/0
Continuation

573

Energy- and Power Cable / Low Voltage and Security Cables

N2XCH-FE 180/E 90 security cable, halogen-free, 0,6/1 kV, with improved fire
characteristics

Part no.
52781
52782
52783
52784
52785
52786
52787
52788
52789
52790
52791
52792
52793
52794

No.cores x
cross-sec.
mm
3 x 95 / 50 rm
3 x 120 / 70 rm
3 x 150 / 70 rm
3 x 185 / 95 rm
3 x 240 / 120 rm
4 x 1,5 / 1,5 re
4 x 2,5 / 2,5 re
4 x 4 / 4 re
4 x 6 / 6 re
4 x 10 / 10 rm
4 x 16 / 16 rm
4 x 25 / 16 rm
4 x 35 / 16 rm
4 x 50 / 25 rm

Outer
app. mm
43,0
48,0
52,0
57,5
63,5
17,5
19,0
20,0
21,5
24,0
26,5
30,5
33,0
37,5

Cop.
weight
kg / km
3296,0
4236,0
4992,0
6383,0
8242,0
81,0
128,0
200,0
297,0
504,0
796,0
1142,0
1526,0
2203,0

Weight
AWG-No.
app. kg / km
4700,0
5880,0
7300,0
8760,0
11280,0
390,0
470,0
570,0
720,0
1010,0
1370,0
1940,0
2420,0
3240,0

3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14
12
10
8
6
4
2
1

Dimensions and specifications may be changed without prior notice. (RQ02)

574

Part no.
52795
52796
52797
52798
52799
52800
52801
52805
52802
52806
52803
52807
52804
52808

No.cores x
cross-sec.
mm
4 x 70 / 35 rm
4 x 95 / 50 rm
4 x 120 / 70 rm
4 x 150 / 70 rm
4 x 185 / 95 rm
4 x 240 / 120 rm
7 x 1,5 / 2,5 re
7 x 2,5 / 2,5 re
12 x 1,5 / 2,5 re
12 x 2,5 / 4 re
24 x 1,5 / 6 re
24 x 2,5 / 10 re
30 x 1,5 / 6 re
30 x 2,5 / 10 re

Outer
app. mm
41,5
47,5
52,5
57,5
63,5
70,0
20,5
22,0
26,0
28,0
35,0
37,5
37,0
39,5

Cop.
weight
kg / km
3082,0
4208,0
5388,0
6540,0
8159,0
10546,0
133,0
200,0
205,0
334,0
413,0
696,0
499,0
840,0

Weight
AWG-No.
app. kg / km
4360,0
5900,0
7340,0
8840,0
11020,0
14140,0
520,0
630,0
770,0
950,0
1380,0
1750,0
1630,0
2080,0

2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14
16
14
16
14
16
14

Energy- and Power Cable / Low Voltage and Security Cables

(N)HXH-FE 180/E 90 security cable, halogen-free, 0,6/1 kV, with improved

fire characteristics

Technical data

Halogen-free security cable with improved


characteristics in the case of fire adapted to
DIN VDE 0266
Temperature range
-30C to +70C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Minimum bending radius
12x cable
Radiation resistance
up to 200x106 cJ/kg (up to 200 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation of polymer
Core identification to DIN VDE 0293-308
GN-YE conductor, 3 cores and above
Cores stranded in layer
Core wrapping with glass-fibre tape as
flame-protection
Outer sheath of polyolefin-compound,
flame retardant
Sheath colour orange
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Properties

Halogen-free; no evolution of corrosive


and toxic gases
Flame retardant and hardly flammable
Self-extinguished and fire resistant
No flame propagation, therefore security
from fire
Low smoke density, no darkening of
emergency exits without hindering the fire
extinguishing works
Toxicological harmless
No self-ignition
Maintenance of functionallity during the
increased current load
FE 180: Insulation integrity for 180
minutes. Tests acc.to DIN VDE 0472
part 814 IEC 60331.
Insulation integrity under direct
flame propagation for the test period
of 180 minutes.
E 90: Functionality of electrical cable
systems for minimum 90 minutes. Test
method to DIN 4102 part 12. This fulfils the
demands of technical guide lines for fire
protection (supplement 1 to DIN VDE 0108
part 1).
The functionality for 90 minutes assures
the functional performance of
water-pressure-rising stations for the
supply to avoid smoke and heat in
safety-stairs and inner rooms, ladder shafts
and engine rooms for fire brigade lifts,
emergency lifts for sickbeds in hospitals
and the fire brigade lifts.

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
LSOH = Low Smoke Zero Halogen

Application

Everywhere, where in case of fire human life and material assets are to be protected and safety conciousness take a special significance, e. g. in
industrial complexes, power stations, communal establishment, hotels, airports, underground railway networks, hospitals and outpatients clinic (DIN
VDE 0107), department stores, data processing centres, theaters, cinemas, in multi-storey buildings, public gatherings, schools etc. (DIN VDE 0108),
mining works, offshore plants, leading centres, traffic communication, emergency power supply and alarm systems. Suitable for fixed installation in
dry and moist rooms, in, above, on and beneath plaster as well as in masonary walls and in concrete. These cables are suitable for outdoor applications
and in underground by using in conduits or tubes. For the installation in conduit all precautions must be taken that no accumulation of water can occur
in the pipes.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
53180
53181
53182
53183
53184
53185
53186
53187

No.cores x
cross-sec.
mm
1 x 16 rm
1 x 25 rm
1 x 35 rm
1 x 50 rm
1 x 70 rm
1 x 95 rm
1 x 120 rm
1 x 150 rm

Outer
app. mm
11,0
12,5
13,5
15,0
16,5
18,0
20,5
22,5

Cop.
weight
kg / km
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0

Weight
AWG-No.
app. kg / km
255,0
375,0
475,0
625,0
855,0
1140,0
1410,0
1730,0

6
4
2
1
2/0
3/0
4/0
300 kcmil

Part no.
53188
53189
53190
53191
53000
53001
53002
53003

No.cores x
cross-sec.
mm
1 x 185 rm
1 x 240 rm
1 x 300 rm
1 x 400 rm
3 x 1,5 re
3 x 2,5 re
3 x 4 re
3 x 6 re

Outer
app. mm
24,5
27,0
30,0
33,5
14,0
15,0
16,0
17,0

Cop.
weight
kg / km
1776,0
2304,0
2880,0
3840,0
43,0
72,0
115,0
173,0

Weight
AWG-No.
app. kg / km
2140,0
2700,0
3420,0
4310,0
280,0
330,0
400,0
480,0

350 kcmil
500 kcmil
600 kcmil
750 kcmil
16
14
12
10
Continuation

575

Energy- and Power Cable / Low Voltage and Security Cables

(N)HXH-FE 180/E 90 security cable, halogen-free, 0,6/1 kV, with improved

fire characteristics
Part no.
53004
53005
52990
52991
52992
52993
52994
52995
52996
52997
52998
52999
53006
53007
53008
53009
53010
53011
53012
53013
53014
53030
53031

No.cores x
cross-sec.
mm
3 x 10 re
3 x 16 re
3 x 25 rm
3 x 35 rm
3 x 35 / 16 rm
3 x 50 / 25 rm
3 x 70 / 35 rm
3 x 95 / 50 rm
3 x 120 / 70 rm
3 x 150 / 70 rm
3 x 185 / 95 rm
3 x 240 / 120 rm
4 x 1,5 re
4 x 2,5 re
4 x 4 re
4 x 6 re
4 x 10 re
4 x 16 re
4 x 25 rm
4 x 35 rm
4 x 50 rm
4 x 70 rm
4 x 95 rm

Outer
app. mm
19,0
21,0
25,0
28,0
28,0
32,0
36,0
42,0
45,0
49,0
55,0
63,0
15,0
16,0
17,0
18,0
20,0
22,0
27,0
30,0
34,0
39,0
44,0

Cop.
weight
kg / km
288,0
461,0
720,0
1008,0
1162,0
1680,0
2352,0
3216,0
4128,0
4992,0
6240,0
8064,0
58,0
96,0
154,0
230,0
384,0
614,0
960,0
1344,0
1920,0
2688,0
3648,0

Weight
AWG-No.
app. kg / km
650,0
850,0
1300,0
1700,0
1850,0
2500,0
3350,0
4500,0
5600,0
6700,0
8350,0
10000,0
325,0
385,0
470,0
580,0
790,0
1100,0
1650,0
2150,0
2800,0
3800,0
5050,0

8
6
4
2
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16
14
12
10
8
6
4
2
1
2/0
3/0

Dimensions and specifications may be changed without prior notice. (RQ02)

576

Part no.
53070
53390
53015
53016
53017
53018
53019
53020
53021
53028
53029
53022
53027
53025
53026
53023
53024

No.cores x
cross-sec.
mm
4 x 120 rm
4 x 150 rm
5 x 1,5 re
5 x 2,5 re
5 x 4 re
5 x 6 re
5 x 10 re
5 x 16 rm
5 x 25 rm
5 x 35 rm
5 x 50 rm
7 x 1,5 re
7 x 2,5 re
10 x 1,5 re
10 x 2,5 re
12 x 1,5 re
12 x 2,5 re

Outer
app. mm
47,0
51,2
16,0
17,0
18,0
20,0
22,0
24,0
29,0
33,0
38,0
19,0
21,0
23,0
25,0
25,0
26,0

Cop.
weight
kg / km
4608,0
5760,0
72,0
120,0
192,0
288,0
480,0
768,0
1200,0
1680,0
2500,0
101,0
168,0
144,0
240,0
173,0
288,0

Weight
AWG-No.
app. kg / km
6150,0
7662,0
375,0
445,0
560,0
690,0
950,0
1300,0
1980,0
2350,0
3100,0
560,0
650,0
750,0
910,0
850,0
1000,0

4/0
4/0
16
14
12
10
8
6
4
2
1
16
14
16
14
16
14

Energy- and Power Cable / Low Voltage and Security Cables

(N)HXCH-FE 180/E 90 security cable, halogen-free, 0,6/1 kV, with improved


fire characteristics

Technical data

Halogen-free security cable with


improved characteristics in the
case of fire adapted to DIN VDE 0266
Temperature range
-30C to +70C
Permissible operating temperature
at conductor +90C
Nominal voltage U0/U 0,6/1 kV
Test voltage 4000 V
Minimum bending radius
12x cable
Radiation resistance
up to 200x106 cJ/kg (up to 200 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.1 or cl.2, single-wire
or multi-wire, BS 6360 cl.1 or cl.2,
IEC 60228 cl.1 or cl.2
Core insulation of polymer
Each single core covering with flame
resistant glass-fibre tape
Core identification to DIN VDE 0293-308
Cores stranded in layer
Core wire screening with helix of copper
tape
Bare copper wire screening with helix of
copper tape
Outer sheath of polyolefin-compound,
flame ratardant
Sheath colour orange
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Properties

Halogen-free; no evolution of corrosive


and toxic gases
Flame retardant and hardly flammable
Self-extinguished and fire resistant
No flame propagation, therefore security
from fire
Low smoke density, no darkening of
emergency exits without hindering the fire
extinguishing works
Toxicological harmless
No self-ignition
Maintenance of functionallity during the
increased current load
FE 180: Insulation integrity for 180
minutes. Tests acc.to DIN VDE 0472
part 814 IEC 60331.
Insulation integrity under direct
flame propagation for the test period
of 180 minutes.
E 90: Functionality of electrical cable
systems for minimum 90 minutes. Test
method to DIN 4102 part 12. This fulfils
the demands of technical guide lines for
fire protection (supplement 1 to
DIN VDE 0108 part 1).
The functionality for 90 minutes assures
the functional performance of
water-pressure-rising stations for the
supply to avoid smoke and heat in
safety-stairs and inner rooms, ladder shafts
and engine rooms for fire brigade lifts,
emergency lifts for sickbeds in hospitals
and the fire brigade lifts.

Note

re = round conductor, single-wire


rm = round conductor, multi-wire
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
LSOH = Low Smoke Zero Halogen

Application

Everywhere, where in case of fire human life and material assets are to be protected and safety conciousness take a special significance, e. g. in
industrial complexes, power stations, communal establishment, hotels, airports, underground railway networks, hospitals and outpatients clinic (DIN
VDE 0107), department stores, data processing centres, theaters, cinemas, in multi-storey buildings, public gatherings, schools etc. (DIN VDE 0108),
mining works, offshore plants, leading centres, traffic communication, emergency power supply and alarm systems. Suitable for fixed installation in
dry and moist rooms, in, above, on and beneath plaster as well as in masonary walls and in concrete. For the installation in conduit all precautions
must be taken that no accumulation of water can occur in the pipes.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
59028
53032
53033
53034
53035
53036
53037
53038
53039
53040

No.cores x
cross-sec.
mm
2 x 2,5 / 2,5 re
3 x 1,5 / 1,5 re
3 x 2,5 / 2,5 re
3 x 4 / 4 re
3 x 6 / 6 re
3 x 10 / 10 re
3 x 16 / 16 rm
3 x 25 / 16 rm
3 x 35 / 16 rm
3 x 50 / 25 rm

Outer
app. mm
16,0
16,9
18,0
19,0
20,1
22,0
24,0
28,0
30,0
34,0

Cop.
weight
kg / km
80,0
66,0
104,0
161,0
240,0
408,0
643,0
902,0
1190,0
1723,0

Weight
AWG-No.
app. kg / km
390,0
380,0
430,0
530,0
640,0
850,0
1150,0
1700,0
2150,0
2800,0

14
16
14
12
10
8
6
4
2
1

Part no.
53041
53042
53043
53044
53045
53046

No.cores x
cross-sec.
mm
3 x 70 / 35 rm
3 x 95 / 50 rm
3 x 120 / 70 rm
3 x 150 / 70 rm
3 x 185 / 95 rm
3 x 240 / 120 rm

Outer
app. mm
38,0
44,0
47,0
51,0
56,0
65,0

Cop.
weight
kg / km
2410,0
3296,0
4236,0
4992,0
6383,0
8242,0

Weight
AWG-No.
app. kg / km
3800,0
5100,0
6250,0
6900,0
8550,0
11150,0

2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Continuation

577

Energy- and Power Cable / Low Voltage and Security Cables

(N)HXCH-FE 180/E 90 security cable, halogen-free, 0,6/1 kV, with improved


fire characteristics

Part no.
53047
53048
53049
53050
53051
53052
53053
53054
53055
53056
53057
53058
53059
53060
53061
53062

No.cores x
cross-sec.
mm
4 x 1,5 / 1,5 re
4 x 2,5 / 2,5 re
4 x 4 / 4 re
4 x 6 / 6 re
4 x 10 / 10 re
4 x 16 / 16 rm
4 x 25 / 16 rm
4 x 35 / 16 rm
4 x 50 / 25 rm
4 x 70 / 35 rm
4 x 95 / 50 rm
4 x 120 / 70 rm
4 x 150 / 70 rm
4 x 185 / 95 rm
4 x 240 / 120 rm
7 x 1,5 / 2,5 re

Outer
app. mm
18,0
18,9
20,0
21,0
23,0
25,0
30,0
33,0
37,0
42,0
47,0
51,0
56,0
68,0
70,0
21,0

Cop.
weight
kg / km
81,0
128,0
200,0
297,0
504,0
796,0
1142,0
1526,0
2203,0
3082,0
4208,0
5388,0
6540,0
8159,0
10546,0
133,0

Weight
AWG-No.
app. kg / km
435,0
500,0
610,0
740,0
1050,0
1350,0
1950,0
2400,0
3200,0
4300,0
5750,0
7100,0
8550,0
10700,0
13930,0
680,0

16
14
12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
16

Dimensions and specifications may be changed without prior notice. (RQ02)

578

Part no.
53066
53063
53067
53064
53068
53065
53069

No.cores x
cross-sec.
mm
7 x 2,5 / 2,5 re
12 x 1,5 / 2,5 re
12 x 2,5 / 4 re
24 x 1,5 / 6 re
24 x 2,5 / 10 re
30 x 1,5 / 6 re
30 x 2,5 / 10 re

Outer
app. mm
21,0
27,0
28,0
37,0
37,5
39,0
39,5

Cop.
weight
kg / km
200,0
205,0
334,0
413,0
696,0
499,0
840,0

Weight
AWG-No.
app. kg / km
680,0
1050,0
1050,0
1900,0
1900,0
2200,0
2200,0

14
16
14
16
14
16
14

Energy- and Power Cable / Low Voltage and Security Cables

JE-H(St)H Bd FE 180/E 30 up to E 90 (orange), halogen-free

Technical data

Flame retardant, halogen-free


installation cable adapted to
DIN VDE 0815
Loop resistance
max. 73,2 Ohm/km
Temperature range
flexing -5C to +50C
fixed installation -30C to +70C
Operating peak voltage
225 V (not for purposes of
high current and power installation)
Test voltage
core/core 500 V
core/screen 2000 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance
max. 120 nF/km at 800 Hz
(this values may be extended at
20% with a make-up up to 4 pairs)
Capacitance unbalance
max. 200 pF/100 m
(20% of the values, but one
value up to 400 pF is allowed)
Minimum bending radius
6x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, single-wire


Core insulation halogen-free, cross-linked
polymer, compound type HI1 flame retardant
(E90 with special foil wrapping over
conductor)
Core identification with colour rings and
ring-groups to DIN VDE 0815
Cores twisted to pairs, 4 pairs consist to
unit, several units stranded to layers
Units identified by numbered tape
Core wrapping with special polyester and
glass-fibre tape
Screening with alu-laminated polyester tape
and solid tinned copper drain wire
0,8 mm
Outer sheath halogen-free, flame retardant
to DIN VDE 0207 part 24 HM2
Sheath colour orange
Tests
Flame test acc. to DIN VDE 0482-332-3,
BS 4066 part 3, DIN EN 60332-3,
IEC 60332-3 (previously DIN VDE 0472
part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Note

E 30 to E 90
Functionality (burning behaviour) is
dependant on corresponding installation
technique.
LS0H = Low Smoke Zero Halogen

Properties

No fire propagation
Low smoke density
Not for purposes of high current
and power installation as well as
underground laying.
FE 180: Insulation integrity for 180
minutes. Tests acc.to DIN VDE 0472
part 814 IEC 60331.
Insulation integrity under direct
flame propagation for the test period
of 180 minutes.
E 30: Functionality of electrical cable
systems for minimum 30 minutes. Test to
DIN 4102 part 12.
The functionality for 30 minutes assures
when persons and animals are to be saved
from a burning building. 30 minutes secures
the functional performance of the fire
warning and alarm systems, safety and
spare lighting, passenger lifts with
evacuation circuits, except the cables which
are installed within the ladder shafts and
engine rooms.
E 90: Functionality of electrical cable
systems for minimum 90 minutes. Test
method to DIN 4102 part 12.
The functionality for 90 minutes assures
the functional performance of
water-pressure-rising stations for the
supply to avoid smoke and heat in
safety-stairs and inner rooms, ladder shafts
and engine rooms for fire brigade lifts,
emergency lifts for sickbeds in hospitals
and the fire brigade lifts.

Application

Flame resistant, halogen-free, static screened installation cables for telecommunication purpose. The static screen prevents strong interference impulse.
Suitable for fixed installation everywhere, where in case of fire human life and material assets are to be protected and a safety conciousness take a
special significance, e. g. in industrial complexes, public buildings, hotels, airports, under ground railway networks, hospitals.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Functionality E 30 to E 90
Part no.
34081
34082
34083
34084
34085
34086
34087
34088
34089

No.pairs x
cross-sec.
mm
2 x 2 x 0,8
4 x 2 x 0,8
8 x 2 x 0,8
12 x 2 x 0,8
16 x 2 x 0,8
20 x 2 x 0,8
32 x 2 x 0,8
40 x 2 x 0,8
52 x 2 x 0,8

Outer
app. mm
7,4
10,8
16,9
18,5
20,1
22,2
29,1
34,2
37,3

Cop.
weight
kg / km
25,0
45,0
85,0
126,0
166,0
206,0
326,0
407,0
529,0

Functionality E 30

Weight
app. kg / km
74,0
127,0
300,0
336,0
426,0
529,0
859,0
1094,0
1280,0

Part no.
-

34148
34149
34150
34151
34152
34153
34154
34155
34156

No.pairs x
cross-sec.
mm
2 x 2 x 0,8
4 x 2 x 0,8
8 x 2 x 0,8
12 x 2 x 0,8
16 x 2 x 0,8
20 x 2 x 0,8
32 x 2 x 0,8
40 x 2 x 0,8
52 x 2 x 0,8

Outer
app. mm
7,5
9,3
11,4
13,0
15,7
16,5
20,3
23,4
25,2

Cop.
weight
kg / km
25,0
45,0
85,0
126,0
166,0
206,0
326,0
407,0
529,0

Weight
app. kg / km
74,0
127,0
300,0
336,0
426,0
529,0
859,0
1094,0
1280,0

Dimensions and specifications may be changed without prior notice. (RQ02)

579

Energy- and Power Cable / Low Voltage and Security Cables

JE-H(St)H Bd fire warning cable, FE 180/E 30 to E 90 (red), halogen-free

Technical data

Flame retardant, halogen-free


installation cable, adapted to
DIN VDE 0815
Loop resistance
max. 73,2 Ohm/km
Temperature range
flexing -5C to +50C
fixed installation -30C to +70C
Operating peak voltage
225 V (not for purposes of
high current and power installation)
Test voltage
core/core 500 V
core/screen 2000 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance
max. 120 nF/km at 800 Hz
(this values may be extended at
20% with a make-up up to 4 pairs)
Capacitance unbalance
max. 200 pF/100 m (20% of the values, but
one value up to 400 pF is allowed)
Minimum bending radius
6x cable
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, single-wire


Core insulation halogen-free, cross-linked
polymer HI1, flame retardant (E90 with
special foil wrapping over
conductor)
Core identification with colour rings and
ring-groups to DIN VDE 0815
Cores twisted to pairs, each 4 pairs consist
to unit, several units stranded to layers
Units identified with numbered tape
Core wrapping with special polyester and
glass-fibre tape
Screening with alu-laminated polyester tape
and solid copper drain wire 0,8 mm
Outer sheath halogen-free, flame retardant
to DIN VDE 0207 part 24, HM2
Sheath colour red, RAL 3000 with imprint
"BRANDMELDEKABEL"
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Note

E 30 to E 90
Functionality (burning behaviour) is
dependant on corresponding installation
technique.
LS0H = Low Smoke Zero Halogen

Properties

No fire propagation
Low smoke density
Not for purposes of high current
and power installation as well as
underground laying
FE 180: Insulation integrity for 180
minutes. Tests acc.to DIN VDE 0472
part 814 IEC 60331.
Insulation integrity under direct
flame propagation for the test period
of 180 minutes.
E 30: Functionality of electrical cable
systems for minimum 30 minutes. Test to
DIN 4102 part 12.
The functionality for 30 minutes assures
when persons and animals are to be saved
from a burning building. 30 minutes
secures the functional performance of the
fire warning and alarm systems, safety and
spare lighting, passenger lifts with
evacuation circuits, except the cables which
are installed within the ladder shafts and
engine rooms.
E 90: Functionality of electrical cable
systems for minimum 90 minutes. Test
method to DIN 4102 part 12.
The functionality for 90 minutes assures
the functional performance of
water-pressure-rising stations for the
supply to avoid smoke and heat in
safety-stairs and inner rooms, ladder shafts
and engine rooms for fire brigade lifts,
emergency lifts for sickbeds in hospitals
and the fire brigade lifts.

Application

Static screened installation cables for telecommunication purposes. The static screen prevents strong interference impulse. Suitable for fixed installation
everywhere, where in case of fire human life and material assets are to be protected and a safety conciousness take a special significance, e. g. in
industrial complexes, public buildings, hotels, airports, under ground railway networks, hospitals.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Functionality E 30 to E 90
Part no.
34091
34092
34093
34094
34095
34096
34097
34098
34099

No.pairs x
cross-sec.
mm
2 x 2 x 0,8
4 x 2 x 0,8
8 x 2 x 0,8
12 x 2 x 0,8
16 x 2 x 0,8
20 x 2 x 0,8
32 x 2 x 0,8
40 x 2 x 0,8
52 x 2 x 0,8

Outer
app. mm
7,4
10,8
16,9
18,5
20,1
22,2
29,1
34,2
37,3

Cop.
weight
kg / km
25,0
45,0
85,0
126,0
166,0
206,0
326,0
407,0
529,0

74,0
127,0
300,0
336,0
426,0
529,0
859,0
1094,0
1280,0

Dimensions and specifications may be changed without prior notice. (RQ02)

580

Functionality E 30

Weight
app. kg / km

Part no.
-

34157
34158
34159
34160
34161
34162
34163
34164
34165

No.pairs x
cross-sec.
mm
2 x 2 x 0,8
4 x 2 x 0,8
8 x 2 x 0,8
12 x 2 x 0,8
16 x 2 x 0,8
20 x 2 x 0,8
32 x 2 x 0,8
40 x 2 x 0,8
52 x 2 x 0,8

Outer
app. mm
7,5
9,3
11,4
13,0
15,7
16,5
20,3
23,4
25,2

Cop.
weight
kg / km
25,0
45,0
85,0
126,0
166,0
206,0
326,0
407,0
529,0

Weight
app. kg / km
67,0
103,0
168,0
237,0
303,0
361,0
553,0
699,0
865,0

Energy- and Power Cable / Low Voltage and Security Cables

JE-H(St)HRH Bd fire warning cable, FE 180/E 30 to E 90, halogen-free

Technical data

Special insulation for cores and outer


sheath adapted to DIN VDE 0815.
Loop resistance
max. 73,2 Ohm/km
Temperature range
flexing -5C to +50C
fixed installation -30C to +70C
Operating peakvoltage
max. 225 V (not for purposes of high
current and power installation)
Test voltage
core/core 500 V
core/screen 2000 V
Insulation resistance
min. 100 MOhm x km
Mutual capacitance
max. 120 nF/km at 800 Hz
Minimum bending radius
6x cable
Caloric load values
see Technical Informations

Cable structure

Bare copper-conductor, single-wire


Core insulation of cross-linked
polymer, compound type HI1 with
mica tape, flame retardant
Core identification with colour rings and
ring-groups to DIN VDE 0815
Cores twisted to pairs, each 4 pairs consist
to unit, several units stranded to layers
Units identified with numbered tape
Glass-fibre taped
Screening with alu-laminated polyester tape
solid copper drain wire 0,8 mm
Inner sheath, flame retardant polyolefin
compound to DIN VDE 0207 part 24 HM3
Galvanized steel wire braided screen
Outer sheath of polyolefin
compound type HM2
to DIN VDE 0207 part 24
Outer sheath red (RAL 3000) with imprint
"BRANDMELDEKABEL"
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Note

Properties

No fire propagation
Low smoke density
Not for purposes of high current
and power installation as well as
underground laying
FE 180: Insulation integrity for 180
minutes. Tests acc.to DIN VDE 0472
part 814 IEC 60331.
Insulation integrity under direct
flame propagation for the test period
of 180 minutes.
E 30: Functionality of electrical cable
systems for minimum 30 minutes. Test to
DIN 4102 part 12.
The functionality for 30 minutes assures
when persons and animals are to be saved
from a burning building. 30 minutes
secures the functional performance of the
fire warning and alarm systems, safety and
spare lighting, passenger lifts with
evacuation circuits, except the cables which
are installed within the ladder shafts and
engine rooms.
E 90: Functionality of electrical cable
systems for minimum 90 minutes. Test
method to DIN 4102 part 12.
The functionality for 90 minutes assures
the functional performance of
water-pressure-rising stations for the
supply to avoid smoke and heat in
safety-stairs and inner rooms, ladder shafts
and engine rooms for fire brigade lifts,
emergency lifts for sickbeds in hospitals
and the fire brigade lifts.

E 30 to E 90
Functionality is dependant on installation
technique.
LS0H = Low Smoke Zero Halogen

Application

Wherever necessary to prevent high property value in case of fire damage to human and material. The static screen prevents strong interference
impulse. Suitable for fixed installation everywhere, where in case of fire human life and material assets are to be protected and a safety conciousness
take a special significance, e. g. in industrial complexes, public buildings, hotels, airports, under ground railway networks, hospitals.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
34075
34076
34077
34078
34079

No.pairs x
cross-sec.
mm
2 x 2 x 0,8
4 x 2 x 0,8
8 x 2 x 0,8
12 x 2 x 0,8
16 x 2 x 0,8

Outer
app. mm
11,7
15,7
21,6
23,8
27,7

Cop.
weight
kg / km
25,0
45,0
85,0
126,0
166,0

Weight
app. kg / km
150,0
275,0
545,0
602,0
734,0

Part no.
-

34080
34072
34073
34074

No.pairs x
cross-sec.
mm
20 x 2 x 0,8
32 x 2 x 0,8
40 x 2 x 0,8
52 x 2 x 0,8

Outer
app. mm
28,9
41,1
42,3
45,2

Cop.
weight
kg / km
206,0
326,0
407,0
529,0

Weight
app. kg / km
870,0
1360,0
1800,0
2038,0

Dimensions and specifications may be changed without prior notice. (RQ02)

581

MEDIUM-VOLTAGE CABLES

582

MEDIUM VOLTAGE POWER CABLES

XLPE-insulated 6/10 kV, 12/20 kV, 18/30 kV


Since about 1970 the cross-linked polyethylene
(XLPE)-insulated power cables have been used in
Germany. The XLPE-insulation possesses very good
electrical, mechanical and thermal characteristics in
medium voltage networks. This type of insulation is very
chemically resistant and also resistant to cold. Due to
various advantages, the XLPE-insulated type has vastly
displaced the traditional classical paper-insulated types
in many sectors.

Insulation

In order to prevent the penetration of moisture and


also to extend the duration of life, the XLPE-insulated
medium voltage cables are designed with longitudinally
water-proof screen including an additional swell tape
and a PE outer sheath.

Outer semi-conducting layer is extruded together


with the inner semi-conducting layer and the
insulation in one working process and are spliced
with each other.
Semi-conducting compound, cross-linked,
wall-thickness 0,3 to 0,6 mm.

The manufacture of this sheath is based on high density


polyethylene (HDPE), in which an additive organic
peroxide is mixed. Due to the heating and pressure the
molecule chains are joined to each other, assuring the
transition from thermoplastic to elastic condition.
In comparison to PVC and paper-insulated cables, the
advantage of XLPE-insulated medium voltage power
cables is that they possess a low dielectric factor, such as
it is 100 times smaller than of PVC-insulated cables.
Moreover, a better dielectric constant value has an
effect on the low mutual capacitance, the short-circuit
to ground and the charging current of XLPE-insulated
cables.
The good properties of XLPE-insulated cables remain
constant through a wide temperature range.
Characteristics of XLPE
permissible operating temperature
For permanent (normal) operation
In short circuit
In overload operation and
damage by sea
Specific heat resistance
Dielectric constant
Specific resistance (20C)
Loss factor (tan ) (20C)
Density
Breaking strength
Tensile strength

+ 90C
+250C
up to +130C

3,5 K m/W
2,4
min. 1016 Ohm cm
max. 0,5 103
0,92 g/cm3
min. 200%
min. 12,5 N/mm2

Cross-linked polyethylene (XLPE), compound


type DIX8 according to HD 620 S2.
Insulation nominal wall-thickness
for
6/10 kV = 3,4 mm
12/20 kV = 5,5 mm
18/30 kV = 8,0 mm
Outer semi-conducting layer

Concentricity of conductor
The difference between the maximum and
mini-mum value of 0,5 mm should not be
exceeded.
Semi-conducting type
Over the outer semi-conducting layer, a semiconducting tape must be used.
Screen
Screening of copper wires must have a minimum
diameter of 0,5 mm and over that a copper tape
applied helically with a minimum thickness of
0,1 mm.
Copper cross-section according to HD 620 S2.
Separator
Over the screen as well as under outer sheath,
a separating layer must be used (e. g. taping).
Outer sheath

PE compound DMP2 according to HD 620 S2 black or


PVC compound DMV6 according to HD 620 S2 red
Wall-thickness = 2,5 mm,
for 1x 500 mm2 /30 kV = 2,6 mm

Conductor
Copper or aluminium, round, multiwire stranded
and compact, according to VDE 0295.
Inner semi-conducting layer

Continuation

Semi-conducting compound, cross-linked,


mini-mum wall-thickness 0,3 mm.

583

MEDIUM VOLTAGE POWER CABLES


XLPE-insulated 6/10 kV, 12/20 kV, 18/30 kV
Laying of Cable

Laying in conduits

In order to avoid any damage, the XLPE-insulated


medium voltage cables should carefully laid and
installed. It must be ensured that the cables should not
be pulled over the hard or sharp edges.
The cable ends must be water-tight-sealed.
After cutting the length both ends must be
sealed immediately.
A laying depth of 60 to 80 cm is recommended. Single
conductor cables are normally arranged in a trefoil
touching or triangular shape.
For laying in conduits, the influence of thermal
insulation of air space between the cable and the inner
wall of conduit should be specially considered. The inner
diameter of the conduit should be at least 1,5 times that
of the diameter of the cable.

Cables for conduit systems laying in earth, a reduction of


the current carrying capacity with a factor of
0,85 is recommended.

U0/U = 18/30 kV

Voltage test in kV
U0/U = 12/20 kV

During the laying of XLPE cables, the bending radius


should not be below of the following values:
Cable without metal sheath
= 15 x cable
Cable with Alu-laminated sheath
= 30 x cable

Kind of
voltage test

U0/U = 6/10 kV

Bending radius

Test voltages

Voltage test a. c. in kV

15

30

45

Voltage test d. c. in kV

48

96

144

Voltage test a. c.
(voltage test = 1000 h)

18

36

54

Temperature range

P = No. of cores x conductor cross-section x 


 = permissible pulling tension N/mm2
For Cu-conductor: 50 N/mm2
For Alu-conductor: 30 N/mm2

Kind of
voltage test

U0/U = 18/30 kV

By pulling the conductors with a pulling head (not


for armoured cables)

During the operation or after laying the medium


voltage power cables, the dielectric can be tested with
alternating or direct current. The test duration continues
30 minutes.
U0/U = 12/20 kV

Max. permissible tensile strength

Voltage test to cable system

U0/U = 6/10 kV

During the installation, the temperature should not be


below the following values:
for XLPE-insulation + PVC sheath
= 5C
for XLPE-insulation + PE sheath
= 20C

12

24

36

Current carrying capacity


according to VDE 0276 part 620 or HD 620 S2

Voltage test a. c.
in kV

Laying in earth (ground)


Laying depth
Earth temperature
in the laying depth
Specific heat resistance
Load factor

0,7 0,8 m
20C
1,0 K m/W
0,7 (EVU-Load)

Laying in air
Air temperature
Load factor (permanent load)

584

30C
1,0

Voltage test d. c.
in kV

34
67
76
up to 48 up to 96 up to 108

Energy- and Power Cable / Medium Voltage Power Cables

N2XSY 6/10kV, 12/20kV, 18/30kV XLPE-insulated,

Cu-conductor, single core, screened, PVC-sheath

Technical data

XLPE-insulated power cables to


DIN VDE 0276 part 620, HD 620 S2
and IEC 60502
Temperature range
during installation up to -5C
Operating temperature
max. +90C
Short circuit temperature
+250C (short circuit duration max. 5 s)
Nominal voltages
U0/U 6/10 kV, 12/20 kV, 18/30 kV
Operating voltages
for 6/10 kV = max. 12 kV
for 12/20 kV = max. 24 kV
for 18/30 kV = max. 36 kV
Test voltages
for 6/10 kV = 15 kV
for 12/20 kV = 30 kV
for 18/30 kV = 45 kV
Minimum bending radius
15x cable
Power ratings table
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.2, multi-wire,
BS 6360 cl.2, IEC 60228 cl.2
Inner semi-conducting coating
Core insulation of cross-linked polyethylene
(XLPE), compound type DIX8 to HD 620 S2
Outer conductive layer extruded and
welded with core insulation
Conductive taping
Screen: Braiding of copper wires with one
or two tape(s) applied helically
Wrapping
Outer sheath of PVC
compound type DMV6 to HD 620 S2
Sheath colour red

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Installation notes
To guarantee an optimum on operating
reliability the extruded semi-conductive
layer is spliced with the insulation for long
duration. For this reason we recommend
a peeling tool for installation.

Note

rm = round conductor, multi-wire


Further dimensions available on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Suitable for installation mostly for power supply stations, in indoors and in cable ducts,outdoor with protected laying, underground and in water as
well as for installation on cable trays for industries, switch-boards and power stations. Due to the good laying characteristic, this can also be laid easily
in difficult line guideways. The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer
on the XLPE insulation assures a construction free of partial discharges with high operational reliability.
Part no.

32400
32401
32402
32403
32404
32405
32406
32407
32408
32409
32410
32411
32412
32413
33099
32414
32415
32416
32417
32418
32419
32420
32421
32422
32423
32424
32425
32426
32427
33096

No.cores x
cross-sec.
mm
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 150
1 x 185
1 x 185
1 x 240
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 150
1 x 185
1 x 185
1 x 240
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630

Operation
voltage
max.
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 16
rm / 25
rm / 16
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 16
rm / 25
rm / 16
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35

12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24

Nominal
voltage
kV
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20

Insulation
thickness
mm
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5

Sheath
thickness
Nominal
value
mm
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

Outer
min. - max.
mm
23,0 - 28,0
24,0 - 29,0
26,0 - 31,0
26,0 - 32,0
28,0 - 34,0
29,0 - 35,0
29,0 - 35,0
31,0 - 37,0
31,0 - 37,0
33,0 - 39,0
33,0 - 39,0
36,0 - 41,0
40,0 - 45,0
43,0 - 48,0
44,0 - 49,0
27,0 - 32,0
28,0 - 33,0
30,0 - 35,0
31,0 - 36,0
32,0 - 38,0
33,0 - 39,0
33,0 - 39,0
35,0 - 41,0
35,0 - 41,0
38,0 - 44,0
38,0 - 44,0
40,0 - 46,0
43,0 - 49,0
46,0 - 52,0
47,0 - 53,0

Cop.
weight
kg / km
518,0
662,0
854,0
1094,0
1334,0
1622,0
1723,0
1958,0
2059,0
2486,0
2587,0
3163,0
4234,0
5194,0
6442,0
518,0
662,0
854,0
1094,0
1334,0
1622,0
1723,0
1958,0
2059,0
2486,0
2587,0
3163,0
4234,0
5194,0
6442,0

Weight
app. kg / km

905,0
1080,0
1310,0
1580,0
1860,0
2040,0
2210,0
2450,0
2580,0
3000,0
3130,0
3780,0
4670,0
5750,0
7180,0
1110,0
1250,0
1510,0
1780,0
2070,0
2310,0
2420,0
2650,0
2810,0
3260,0
3360,0
4020,0
4930,0
6050,0
7510,0

AWG-No.

2
1
2/0
3/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil
2
1
2/0
3/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil

Continuation

585

Energy- and Power Cable / Medium Voltage Power Cables

N2XSY 6/10kV, 12/20kV, 18/30kV XLPE-insulated,

Cu-conductor, single core, screened, PVC-sheath


Part no.

32428
32429
32430
32431
32432
32433
32434
32435
32436
32437
33098

No.cores x
cross-sec.
mm
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630

Operation
voltage
max.
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35

36
36
36
36
36
36
36
36
36
36
36

Nominal
voltage
kV
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30

Insulation
thickness
mm
8
8
8
8
8
8
8
8
8
8
8

Sheath
thickness
Nominal
value
mm
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

Dimensions and specifications may be changed without prior notice. (RQ03)

Suitable medium voltage connection sleeves can


be found in our Cable Accessories catalogue.

586

Outer
min. - max.
mm
32,0 - 38,0
34,0 - 40,0
35,0 - 41,0
37,0 - 43,0
38,0 - 44,0
40,0 - 46,0
42,0 - 48,0
45,0 - 51,0
48,0 - 54,0
51,0 - 57,0
52,0 - 59,0

Cop.
weight
kg / km
662,0
854,0
1094,0
1334,0
1723,0
2059,0
2587,0
3163,0
4234,0
5194,0
6442,0

Weight
app. kg / km

1480,0
1730,0
2060,0
2330,0
2720,0
3100,0
3730,0
4000,0
5330,0
6480,0
7970,0

AWG-No.

1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil

Energy- and Power Cable / Medium Voltage Power Cables

N2XS2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated,


Cu-conductor, single core, screened, PE-sheath

Technical data

XLPE-insulated power cables to IEC 60502,


DIN VDE 0276 part 620, HD 620 S2
Temperature range
during installation up to -20C
Operating temperature
max. +90C
Short circuit temperature
+250C (short circuit duration max. 5 s)
Nominal voltages
U0/U 6/10 kV, 12/20 kV, 18/30 kV
Operating voltages
for 6/10 kV = max. 12 kV
for 12/20 kV = max. 24 kV
for 18/30 kV = max. 36 kV
Test voltages
for 6/10 kV = 15 kV
for 12/20 kV = 30 kV
for 18/30 kV = 45 kV
Minimum bending radius
15x cable
Power ratings
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.2, multi-wire,
BS 6360 cl.2, IEC 60228 cl.2
Inner semi-conducting coating
Core insulation of cross-linked polyethylene
(XLPE), compound type DIX8 to HD 620 S2
Outer extrusion of semi-conducting
coating spliced with the insulation
Wrapping of conductive material
Screen: Braiding of copper wires with one
or two tapes applied helically
Wrapping
Outer sheath of PE
compound type DMP2 to HD 620 S2
Sheath colour black

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Installation notes
To guarantee an optimum on operating
reliability the extruded semi-conductive
layer is spliced with the insulation for long
duration. For this reason we recommend
a peeling tool for installation.

Note

rm = round conductor, multi-wire


Further dimensions available on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Suitable for indoor installation and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries,
switch-boards and power stations. The PE-outer sheath is resistant to high mechanical stress for laying the cables. This PE-sheath is not flame retardant
acc. to DIN EN 60332-1-2.
The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures
a construction free of partial discharges with high operational reliability.
Part no.

32480
32481
32482
32483
32484
32485
32486
32487
32488
32489
32490
32491
32492
32493
32494
32495
32496
32497
32498
32499
32500
32501
32502
32503
32504
32505
32506
32507
32508
32509

No.cores x
cross-sec.
mm
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 150
1 x 185
1 x 185
1 x 240
1 x 240
1 x 300
1 x 400
1 x 500
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 150
1 x 185
1 x 185
1 x 240
1 x 240
1 x 300
1 x 400
1 x 500
1 x 50
1 x 70

Operation
voltage
max.
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 16
rm / 25
rm / 16
rm / 25
rm / 25
rm / 35
rm / 35
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 16
rm / 25
rm / 16
rm / 25
rm / 25
rm / 35
rm / 35
rm / 16
rm / 16

12
12
12
12
12
12
12
12
12
12
12
12
12
12
24
24
24
24
24
24
24
24
24
24
24
24
24
24
36
36

Nominal
voltage
kV
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
18 / 30
18 / 30

Insulation
thickness
mm
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
8
8

Sheath
thickness
Nominal
value
mm
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

Outer
min. - max.
mm
23,0 - 28,0
24,0 - 29,0
26,0 - 31,0
26,0 - 32,0
28,0 - 34,0
29,0 - 35,0
29,0 - 35,0
31,0 - 37,0
31,0 - 37,0
33,0 - 39,0
33,0 - 39,0
36,0 - 41,0
40,0 - 45,0
43,0 - 48,0
27,0 - 32,0
28,0 - 33,0
30,0 - 35,0
31,0 - 36,0
33,0 - 38,0
34,0 - 39,0
34,0 - 39,0
36,0 - 41,0
36,0 - 41,0
39,0 - 44,0
39,0 - 44,0
41,0 - 46,0
44,0 - 49,0
47,0 - 52,0
32,0 - 38,0
34,0 - 40,0

Cop.
weight
kg / km
518,0
662,0
854,0
1098,0
1334,0
1622,0
1725,0
1958,0
2059,0
2486,0
2587,0
3163,0
4234,0
5194,0
518,0
662,0
854,0
1094,0
1334,0
1622,0
1723,0
1958,0
2059,0
2486,0
2587,0
3163,0
4234,0
5194,0
662,0
854,0

Weight
app. kg / km

910,0
990,0
1205,0
1520,0
1760,0
2020,0
2130,0
2360,0
2470,0
2960,0
3020,0
3630,0
4560,0
5580,0
960,0
1160,0
1410,0
1670,0
1960,0
2220,0
2310,0
2620,0
2670,0
3160,0
3270,0
3880,0
4820,0
5860,0
1410,0
1660,0

AWG-No.

2
1
2/0
3/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
2
1
2/0
3/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1
2/0

Continuation

587

Energy- and Power Cable / Medium Voltage Power Cables

N2XS2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated,


Cu-conductor, single core, screened, PE-sheath

Part no.

32510
32511
32512
32513
32514
32515
32516
32517

No.cores x
cross-sec.
mm
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500

Operation
voltage
max.
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35

36
36
36
36
36
36
36
36

Nominal
voltage
kV
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30

Insulation
thickness
mm
8
8
8
8
8
8
8
8

Sheath
thickness
Nominal
value
mm
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

Dimensions and specifications may be changed without prior notice. (RQ03)

Suitable medium voltage connection sleeves can


be found in our Cable Accessories catalogue.

588

Outer
min. - max.
mm
35,0 - 41,0
37,0 - 43,0
38,0 - 44,0
40,0 - 46,0
42,0 - 48,0
45,0 - 51,0
48,0 - 54,0
51,0 - 57,0

Cop.
weight
kg / km
1094,0
1334,0
1723,0
2059,0
2587,0
3163,0
4234,0
5194,0

Weight
app. kg / km

1970,0
2220,0
2650,0
2980,0
3570,0
4220,0
5170,0
6260,0

AWG-No.

3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil

Energy- and Power Cable / Medium Voltage Power Cables

N2XS(F)2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated,

Cu-conductor, single core, longitudinally water-tight, screened, PE-sheath

Technical data

XLPE-insulated power cables to


DIN VDE 0276 part 620, HD 620 S2 and
IEC 60502
Temperature range
during installation up to -20C
Operating temperature
max. +90C
Short circuit temperature
+250C (short circuit duration max. 5 s)
Nominal voltages
U0/U 6/10 kV, 12/20 kV, 18/30 kV
Operating voltages
for 6/10 kV = max. 12 kV
for 12/20 kV = max. 24 kV
for 18/30 kV = max. 36 kV
Test voltages
for 6/10 kV = 15 kV
for 12/20 kV = 30 kV
for 18/30 kV = 45 kV
Minimum bending radius
15x cable
Power ratings
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.2, multi-wire,
BS 6360 cl.2, IEC 60228 cl.2
Inner semi-conducting coating
Core insulation of cross-linked polyethylene
(XLPE), compound type DIX8 to HD 620 S2
Outer extrusion of semi-conducting
coating spliced with the XLPE-insulation
Longitudinally water-tight, conductive
wrapping
Screen: Braiding of copper wires with one
or two tapes applied helically
Longitudinally water-tight wrapping
Outer sheath of PE
compound type DMP2 to HD 620 S2
Sheath colour black

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Installation notes
To guarantee an optimum on operating
reliability the extruded semi-conductive
layer is spliced with the insulation for long
duration. For this reason we recommend
a peeling tool for installation

Note

rm = round conductor, multi-wire


Further types and dimensions on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Suitable for indoor installation and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries,
switch-boards and power stations. The PE-outer sheath is resistant to high mechanical stress for laying the cables. This PE sheath is not flame retardant
acc. to DIN EN 60332-1-2.
The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures
a construction free of partial discharges with high operational reliability.
Part no.

32560
32561
32562
32563
32564
32565
32566
32567
32568
32569
32570
79954
32571
32572
32573
32574
32575
32576
32577
32578
32579
32580
32581
33092

No.cores x
cross-sec.
mm
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630

Operation
voltage
max.
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35

12
12
12
12
12
12
12
12
12
12
12
12
24
24
24
24
24
24
24
24
24
24
24
24

Nominal
voltage
kV
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20

Insulation
thickness
mm
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5

Screen
cross-sec.
mm
16
16
16
16
16
25
25
25
25
35
35
35
16
16
16
16
16
25
25
25
25
35
35
35

Sheath
thickness
Nominal
value
mm
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

Outer
app. mm

26,0
28,0
30,0
31,0
32,0
34,0
36,0
38,0
40,0
44,0
47,0
49,0
31,0
33,0
34,0
36,0
37,0
39,0
41,0
43,0
45,0
48,0
52,0
54,0

Cop.
weight
kg / km
518,0
662,0
854,0
1094,0
1334,0
1723,0
2059,0
2587,0
3163,0
4234,0
5194,0
6442,0
518,0
662,0
854,0
1094,0
1334,0
1723,0
2059,0
2587,0
3163,0
4234,0
5194,0
6442,0

Weight
AWG-No.
app. kg / km

1050,0
1150,0
1460,0
1700,0
2030,0
2350,0
2700,0
3300,0
3900,0
4850,0
6000,0
7020,0
1210,0
1400,0
1550,0
1800,0
2150,0
2400,0
2850,0
3250,0
3850,0
4900,0
6100,0
7340,0

2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil

Continuation

589

Energy- and Power Cable / Medium Voltage Power Cables

N2XS(F)2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated,

Cu-conductor, single core, longitudinally water-tight, screened, PE-sheath


Part no.

32582
32583
32584
32585
32586
32587
32588
32589
32590
32591
708487

No.cores x
cross-sec.
mm
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630

Operation
voltage
max.
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35

36
36
36
36
36
36
36
36
36
36
36

Nominal
voltage
kV
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30

Insulation
thickness
mm
8
8
8
8
8
8
8
8
8
8
8

Screen
cross-sec.
mm
16
16
16
16
25
25
25
25
35
35
35

Dimensions and specifications may be changed without prior notice. (RQ03)

590

Sheath
thickness
Nominal
value
mm
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

Outer
app. mm

37,0
38,0
40,0
42,0
43,0
45,0
47,0
50,0
53,0
56,0
59,0

Cop.
weight
kg / km
662,0
854,0
1094,0
1334,0
1723,0
2059,0
2587,0
3163,0
4234,0
5194,0
6442,0

Weight
AWG-No.
app. kg / km

1700,0
1950,0
2300,0
2600,0
3000,0
3350,0
4100,0
4800,0
5750,0
6700,0
7760,0

1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil

Energy- and Power Cable / Medium Voltage Power Cables

N2XS(FL)2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated,


Cu-conductor, single core, longitudinally and crosswise water-tight, screened, PE-sheath

Technical data

XLPE-insulated power cables to


DIN VDE 0276 part 620, HD 620 S2
and IEC 60502
Temperature range
during installation up to -20C
Operating temperature
max. +90C
Short circuit temperature
+250C (short circuit duration max. 5 s)
Nominal voltages
U0/U 6/10 kV, 12/20 kV, 18/30 kV
Operating voltages
for 6/10 kV = max. 12 kV
for 12/20 kV = max. 24 kV
for 18/30 kV = max. 36 kV
Test voltages
for 6/10 kV = 15 kV
for 12/20 kV = 30 kV
for 18/30 kV = 45 kV
Minimum bending radius
15x cable
Power ratings
see Technical Informations

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.2, multi-wire,
BS 6360 cl.2, IEC 60228 cl.2
Inner semi-conducting coating
Core insulation of cross-linked polyethylene
(XLPE), compound type DIX8 to HD 620 S2
Outer extrusion of semi-conducting
coating spliced with the XLPE-insulation
Longitudinally water-tight, conductive
wrapping
Screen: Braiding of copper wires with
one or two tapes applied helically
Longitudinally water-tight wrapping
Aluminium tape spliced with
PE sheath
Outer sheath of PE
compound type DMP2 to HD 620 S2
Sheath colour black

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Installation notes
To guarantee an optimum on operating
reliability the extruded semi-conductive
layer is spliced with the insulation for long
duration. For this reason we recommend
a peeling tool for installation

Note

rm = round conductor, multi-wire


Further types and dimensions on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Installation primarily for power utility grids and in cable ducts, outdoors, underground and in water, and also on pallets for manufacturing plants,
switchgear and power stations. The resistant Al/PE-laminated sheathing acts as a cross water barrier. It inhibits the diffusion of water. In case of
sheathing damage, water impact is contained at the flaw. The cable can be severely mechanically stressed during installation and operation. The PE
sheathing is not flame-retardant to DIN EN 60332-1-2. The internal conductive layer between conductor and VPE insulation and the adherent external
conductive layer on the VPE insulation guarantees a design with high operational safety and no partial discharge.
Part no.

33054
33055
33056
33057
33058
33059
33060
33061
38049
38050
38051
38052
38053
33066
33067
33083
33069
33070
33071
33072
33073
33074
33075
38054

No.cores x
cross-sec.
mm
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630

Operation
voltage
max.
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35

12
12
12
12
12
12
12
12
12
12
12
12
24
24
24
24
24
24
24
24
24
24
24
24

Nominal
voltage
kV
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20

Insulation
thickness
mm
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5

Screen
cross-sec.
mm
16
16
16
16
16
25
25
25
25
35
35
35
16
16
16
16
16
25
25
25
25
35
35
35

Sheath
thickness
Nominal
value
mm
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

Outer
app. mm

28,0
30,0
32,0
33,0
34,0
36,0
38,0
40,0
42,0
46,0
49,0
51,0
33,0
35,0
36,0
38,0
39,0
41,0
43,0
45,0
47,0
50,0
54,0
55,0

Cop.
weight
kg / km
518,0
662,0
854,0
1094,0
1334,0
1723,0
2059,0
2587,0
3163,0
4234,0
5194,0
6442,0
518,0
662,0
854,0
1094,0
1334,0
1723,0
2059,0
2587,0
3163,0
4234,0
5194,0
6442,0

Weight
AWG-No.
app. kg / km

860,0
1000,0
1350,0
1680,0
2070,0
2350,0
2710,0
3260,0
3850,0
4740,0
5800,0
7120,0
1020,0
1170,0
1470,0
1860,0
2260,0
2550,0
2920,0
3490,0
4090,0
5010,0
6090,0
7440,0

2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil

Continuation

591

Energy- and Power Cable / Medium Voltage Power Cables

N2XS(FL)2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated,


Cu-conductor, single core, longitudinally and crosswise water-tight, screened, PE-sheath

Part no.

34312
38055
38056
38057
38058
34313
38059
34314
34315
38060
38061

No.cores x
cross-sec.
mm
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630

Operation
voltage
max.
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35

36
36
36
36
36
36
36
36
36
36
36

Nominal
voltage
kV
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30

Insulation
thickness
mm
8
8
8
8
8
8
8
8
8
8
8

Screen
cross-sec.
mm
16
16
16
16
25
25
25
25
35
35
35

Dimensions and specifications may be changed without prior notice. (RQ03)

592

Sheath
thickness
Nominal
value
mm
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

Outer
app. mm

36,0
40,0
42,0
44,0
45,0
47,0
49,0
52,0
55,0
58,0
60,0

Cop.
weight
kg / km
662,0
854,0
1094,0
1334,0
1723,0
2059,0
2587,0
3163,0
4234,0
5194,0
6442,0

Weight
AWG-No.
app. kg / km

1400,0
1710,0
2110,0
2520,0
2830,0
3210,0
3790,0
4430,0
5390,0
6500,0
7870,0

1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil

Energy- and Power Cable / Medium Voltage Power Cables

NA2XSY 6/10kV, 12/20kV, 18/30kV XLPE-insulated,

alu-conductor, single core, screened, PVC-sheath

Technical data

Cable structure

XLPE-insulated power cables to


DIN VDE 0276 part 620, HD 620 S2 and
IEC 60502
Temperature range
during installation up to -5C
Operating temperature
max. +90C
Short circuit temperature
+250C (short circuit duration max. 5 s)
Nominal voltages
U0/U 6/10 kV, 12/20 kV, 18/30 kV
Operating voltages
for 6/10 kV = max. 12 kV
for 12/20 kV = max. 24 kV
for 18/30 kV = max. 36 kV
Test voltages
for 6/10 kV = 15 kV
for 12/20 kV = 30 kV
for 18/30 kV = 45 kV
Minimum bending radius
15x cable
Power ratings
see Technical Informations

Aluminium-conductor, to
DIN VDE 0295 cl.2, multi-wire,
BS 6360 cl.2, IEC 60228 cl.2
Inner semi-conducting coating
Core insulation of cross-linked polyethylene
(XLPE), compound type DIX8 to HD 620 S2
Outer extrusion of semi-conducting
coating spliced with the insulation
Wrapping of conductive material
Screen: Braiding of copper wires with one
or two tapes applied helically
Wrapping
Outer sheath of PVC
compound type DMV6 to HD 620 S2
Sheath colour red

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Installation notes
To guarantee an optimum on operating
reliability the extruded semi-conductive
layer is spliced with the insulation for long
duration. For this reason we recommend
a peeling tool for installation

Note

rm = round conductor, multi-wire


Further dimensions available on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Suitable for installation mostly for power supply stations, in indoors and in cable ducts, outdoor with protected laying, underground and in water as
well as for installation on cable trays for industries, switch-boards and power stations. Due to the good laying characteristic, this can also be laid easily
in difficult line guideways.
The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures
a construction free of partial discharges with high operational reliability.
Part no.

32440
32441
32442
32443
32444
32445
32446
32447
32448
32449
32450
32451
32452
32453
32454
32455
32456
32457
32458
32459
32460
32461
32462
32463
32464
32465
32466
32467

No.cores x
cross-sec.
mm
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 150
1 x 185
1 x 185
1 x 240
1 x 240
1 x 300
1 x 400
1 x 500
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 150
1 x 185
1 x 185
1 x 240
1 x 240
1 x 300
1 x 400
1 x 500
1 x 50
1 x 70

Operation
voltage
max.
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 16
rm / 25
rm / 16
rm / 25
rm / 25
rm / 35
rm / 35
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 16
rm / 25
rm / 16
rm / 25
rm / 25
rm / 35
rm / 35
rm / 16
rm / 16

12
12
12
12
12
12
12
12
12
12
12
12
12
24
24
24
24
24
24
24
24
24
24
24
24
24
36
36

Nominal
voltage
kV
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
18 / 30
18 / 30

Insulation
thickness
mm
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
8
8

Sheath
thickness
Nominal
value
mm
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

Outer
min. - max.
mm
24,0 - 29,0
26,0 - 31,0
26,0 - 32,0
28,0 - 34,0
29,0 - 35,0
29,0 - 35,0
31,0 - 37,0
31,0 - 37,0
33,0 - 39,0
33,0 - 39,0
36,0 - 41,0
40,0 - 45,0
43,0 - 48,0
28,0 - 33,0
30,0 - 35,0
31,0 - 36,0
32,0 - 38,0
33,0 - 39,0
33,0 - 39,0
35,0 - 41,0
35,0 - 41,0
38,0 - 44,0
38,0 - 44,0
40,0 - 46,0
43,0 - 49,0
46,0 - 52,0
32,0 - 38,0
34,0 - 40,0

Cop.
weight
kg / km
182,0
182,0
182,0
182,0
182,0
283,0
182,0
283,0
182,0
283,0
283,0
394,0
394,0
182,0
182,0
182,0
182,0
182,0
283,0
182,0
283,0
182,0
283,0
283,0
394,0
394,0
182,0
182,0

Alu weight Weight


AWG-No.
kg / km
app. kg / km

145,0
203,0
276,0
348,0
435,0
435,0
537,0
537,0
696,0
696,0
870,0
1160,0
1450,0
145,0
203,0
276,0
348,0
435,0
435,0
537,0
537,0
696,0
696,0
870,0
1160,0
1450,0
145,0
203,0

780,0
875,0
990,0
1110,0
1240,0
1310,0
1405,0
1460,0
1615,0
1660,0
1910,0
2315,0
2750,0
950,0
1110,0
1220,0
1310,0
1460,0
1520,0
1660,0
1720,0
1860,0
1910,0
2220,0
2620,0
3030,0
1260,0
1360,0

1
2/0
3/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1
2/0
3/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1
2/0

Continuation

593

Energy- and Power Cable / Medium Voltage Power Cables

NA2XSY 6/10kV, 12/20kV, 18/30kV XLPE-insulated,

alu-conductor, single core, screened, PVC-sheath


Part no.

32468
32469
32470
32471
32472
32473
32474
32475
32476
32477
32478

No.cores x
cross-sec.
mm
1 x 95
1 x 120
1 x 150
1 x 150
1 x 185
1 x 185
1 x 240
1 x 240
1 x 300
1 x 400
1 x 500

Operation
voltage
max.
rm / 16
rm / 16
rm / 16
rm / 25
rm / 16
rm / 25
rm / 16
rm / 25
rm / 25
rm / 35
rm / 35

36
36
36
36
36
36
36
36
36
36
36

Nominal
voltage
kV
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30

Insulation
thickness
mm
8
8
8
8
8
8
8
8
8
8
8

Sheath
thickness
Nominal
value
mm
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

Dimensions and specifications may be changed without prior notice. (RQ03)

Suitable medium voltage connection sleeves can


be found in our Cable Accessories catalogue.

594

Outer
min. - max.
mm
35,0 - 41,0
37,0 - 43,0
38,0 - 44,0
38,0 - 44,0
40,0 - 46,0
40,0 - 46,0
42,0 - 48,0
42,0 - 48,0
45,0 - 51,0
48,0 - 54,0
51,0 - 57,0

Cop.
weight
kg / km
182,0
182,0
182,0
283,0
182,0
283,0
182,0
283,0
283,0
394,0
394,0

Alu weight Weight


AWG-No.
kg / km
app. kg / km

276,0
348,0
435,0
435,0
537,0
537,0
696,0
696,0
870,0
1160,0
1450,0

1510,0
1610,0
1760,0
1810,0
1960,0
2020,0
2210,0
2260,0
2560,0
2960,0
3460,0

3/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil

Energy- and Power Cable / Medium Voltage Power Cables

NA2XS2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated,

Alu-conductor, single core, screened, PE-sheath

Technical data

Cable structure

XLPE-insulated power cables to


DIN VDE 0276 part 620, HD 620 S2 and
IEC 60502
Temperature range
during installation up to -20C
Operating temperature
max. +90C
Short circuit temperature
+250C (short circuit duration max. 5 s)
Nominal voltages
U0/U 6/10 kV, 12/20 kV, 18/30 kV
Operating voltages
for 6/10 kV = max. 12 kV
for 12/20 kV = max. 24 kV
for 18/30 kV = max. 36 kV
Test voltages
for 6/10 kV = 15 kV
for 12/20 kV = 30 kV
for 18/30 kV = 45 kV
Minimum bending radius
15x cable
Power ratings
see Technical Informations

Aluminium-conductor, to
DIN VDE 0295 cl.2, multi-wire,
BS 6360 cl.2, IEC 60228 cl.2
Inner semi-conducting coating
Core insulation of cross-linked polyethylene
(XLPE), compound type DIX8 to HD 620 S2
Outer extrusion of semi-conducting coating
spliced with the insulation
Wrapping of conductive material
Screen: Braiding of copper wires with one
or two tapes applied helically
Wrapping
Outer sheath of PE
compound type DMP2 to HD 620 S2
Sheath colour black

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Installation notes
To guarantee an optimum on operating
reliability the extruded semi-conductive
layer is spliced with the insulation for long
duration. For this reason we recommend
a peeling tool for installation.

Note

rm = round conductor, multi-wire


Further dimensions available on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Suitable for indoor installation and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries,
switch-boards and power stations. The PE-outer sheath is resistant to high mechanical stress for laying the cables. This PE sheath is not flame retardant
acc. to DIN EN 60332-1-2.
The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures
a construction free of partial discharges with high operational reliability.
Part no.

32520
32521
32522
32523
32524
32525
32526
32527
32528
32529
32530
32531
32532
32533
32534
32535
32536
32537
32538
32539
32540
32541
32542
32543
32544
32545
33078
32546

No.cores x
cross-sec.
mm
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 150
1 x 185
1 x 185
1 x 240
1 x 240
1 x 300
1 x 400
1 x 500
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 150
1 x 185
1 x 185
1 x 240
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630
1 x 50

Operation
voltage
max.
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 16
rm / 25
rm / 16
rm / 25
rm / 25
rm / 35
rm / 35
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 16
rm / 25
rm / 16
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35
rm / 16

12
12
12
12
12
12
12
12
12
12
12
12
12
24
24
24
24
24
24
24
24
24
24
24
24
24
24
36

Nominal
voltage
kV
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
18 / 30

Insulation
thickness
mm
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
8

Sheath
thickness
Nominal
value
mm
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

Outer
min. - max.
mm
24,0 - 29,0
26,0 - 31,0
26,0 - 32,0
28,0 - 34,0
29,0 - 35,0
29,0 - 35,0
31,0 - 37,0
33,0 - 39,0
33,0 - 39,0
33,0 - 39,0
36,0 - 41,0
40,0 - 45,0
43,0 - 48,0
28,0 - 33,0
30,0 - 35,0
31,0 - 36,0
32,0 - 38,0
33,0 - 39,0
33,0 - 39,0
35,0 - 41,0
35,0 - 41,0
38,0 - 44,0
38,0 - 44,0
40,0 - 46,0
43,0 - 49,0
46,0 - 52,0
47,0 - 53,0
32,0 - 38,0

Cop.
weight
kg / km
182,0
182,0
182,0
182,0
182,0
283,0
182,0
283,0
182,0
283,0
283,0
394,0
394,0
182,0
182,0
182,0
182,0
182,0
283,0
182,0
283,0
182,0
283,0
283,0
394,0
394,0
394,0
182,0

Alu weight Weight


AWG-No.
kg / km
app. kg / km

145,0
203,0
276,0
348,0
435,0
435,0
537,0
537,0
696,0
696,0
870,0
1160,0
1450,0
145,0
203,0
276,0
348,0
435,0
435,0
537,0
537,0
696,0
696,0
870,0
1160,0
1450,0
1827,0
145,0

710,0
790,0
920,0
990,0
1110,0
1220,0
1260,0
1370,0
1480,0
1530,0
1820,0
2220,0
2570,0
890,0
970,0
1120,0
1210,0
1370,0
1420,0
1530,0
1570,0
1720,0
1830,0
2070,0
2460,0
2890,0
3370,0
1120,0

1
2/0
3/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1
2/0
3/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil
1

Continuation

595

Energy- and Power Cable / Medium Voltage Power Cables

NA2XS2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated,

Alu-conductor, single core, screened, PE-sheath


Part no.

32547
32548
32549
32550
32551
32552
32553
32554
32555
32999

No.cores x
cross-sec.
mm
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630

Operation
voltage
max.
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35

36
36
36
36
36
36
36
36
36
36

Nominal
voltage
kV
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30

Insulation
thickness
mm
8
8
8
8
8
8
8
8
8
8

Sheath
thickness
Nominal
value
mm
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

Dimensions and specifications may be changed without prior notice. (RQ03)

Suitable medium voltage connection sleeves can


be found in our Cable Accessories catalogue.

596

Outer
min. - max.
mm
34,0 - 40,0
35,0 - 41,0
37,0 - 43,0
38,0 - 44,0
40,0 - 46,0
42,0 - 48,0
45,0 - 51,0
48,0 - 54,0
51,0 - 57,0
52,0 - 59,0

Cop.
weight
kg / km
182,0
182,0
182,0
283,0
283,0
283,0
283,0
394,0
394,0
394,0

Alu weight Weight


AWG-No.
kg / km
app. kg / km

203,0
276,0
348,0
435,0
537,0
696,0
870,0
1160,0
1450,0
1827,0

1270,0
1380,0
1530,0
1720,0
1860,0
2110,0
2370,0
2820,0
3280,0
3770,0

2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil

Energy- and Power Cable / Medium Voltage Power Cables

NA2XS(F)2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated,


alu-conductor, single core, longitudinally water-tight, screened, PE-sheath

Technical data

XLPE-insulated power cables to


DIN VDE 0276 part 620, HD 620 S2
and IEC 60502
Temperature range
during installation up to -20C
Operating temperature
max. +90C
Short circuit temperature
+250C (short circuit duration max. 5 s)
Nominal voltages
U0/U 6/10 kV, 12/20 kV, 18/30 kV
Operating voltages
for 6/10 kV = max. 12 kV
for 12/20 kV = max. 24 kV
for 18/30 kV = max. 36 kV
Test voltages
for 6/10 kV = 15 kV
for 12/20 kV = 30 kV
for 18/30 kV = 45 kV
Minimum bending radius
15x cable
Power ratings
see Technical Informations

Cable structure

Aluminium-conductor, to
DIN VDE 0295 cl.2, multi-wire,
BS 6360 cl.2, IEC 60228 cl.2
Inner semi-conducting coating
Core insulation of cross-linked polyethylene
(XLPE), compound type DIX8 to HD 620 S2
Outer extrusion of semi-conducting
coating spliced with the XLPE-insulation
Longitudinally water-tight, conductive
wrapping
Screen: Braiding of copper wires with one
or two tapes applied helically
Longitudinally water-tight wrapping
Outer sheath of PE
compound typeDMP2 to HD 620 S2
Sheath colour black
Sheath thickness voltage 2,5 mm

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Installation notes
To guarantee an optimum on operating
reliability the extruded semi-conductive
layer is spliced with the insulation for long
duration. For this reason we recommend
a peeling tool for installation.

Note

rm = round conductor, multi-wire


Further types and dimensions on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Suitable for indoor installation and in cable ducts, outdoors, underground and in water as well as for installation on cable trays for industries,
switch-boards and power stations. The PE-outer sheath is resistant to high mechanical stress for laying the cables. This PE sheath is not flame retardant
acc. to DIN EN 60332-1-2.
The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures
a construction free of partial discharges with high operational reliability.
Part no.
32600
32601
32602
32603
32604
32605
32606
32607
32608
32609
32610
32611
32612
32613
32614
32615
32616
32617
32618
32619
32620
33090
33091
33097

No.cores x
cross-sec.
mm
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630
1 x 800
1 x 1000

rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35
rm / 35
rm / 35

Operation
voltage
max.
12
12
12
12
12
12
12
12
12
12
12
24
24
24
24
24
24
24
24
24
24
24
24
24

Nominal
voltage
kV
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20

Insulation
thickness
mm
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5

Screen
cross-sec.
mm
16
16
16
16
16
25
25
25
25
35
35
16
16
16
16
25
25
25
25
35
35
35
35
35

Outer
app. mm
26,0
28,0
30,0
31,0
32,0
34,0
36,0
38,0
40,0
44,0
47,0
33,0
34,0
36,0
37,0
39,0
41,0
43,0
45,0
48,0
50,0
52,0
57,0
62,0

Cop.
weight
kg / km
182,0
182,0
182,0
182,0
182,0
283,0
283,0
283,0
283,0
394,0
394,0
182,0
182,0
182,0
182,0
283,0
283,0
283,0
283,0
394,0
394,0
394,0
394,0
394,0

Alu weight Weight


AWG-No.
kg / km
app. kg / km
102,0
145,0
203,0
276,0
348,0
435,0
537,0
696,0
870,0
1160,0
1450,0
145,0
203,0
276,0
348,0
435,0
537,0
696,0
870,0
1160,0
1450,0
1827,0
2320,0
2900,0

780,0
850,0
980,0
1080,0
1150,0
1280,0
1420,0
1630,0
1950,0
2350,0
2780,0
920,0
1030,0
1140,0
1250,0
1320,0
1570,0
1780,0
2100,0
2480,0
2900,0
3380,0
4400,0
4780,0

2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil
1500 kcmil
2000 kcmil

Continuation

597

Energy- and Power Cable / Medium Voltage Power Cables

NA2XS(F)2Y 6/10kV, 12/20kV, 18/30kV XLPE-insulated,


alu-conductor, single core, longitudinally water-tight, screened, PE-sheath

Part no.
32621
32622
32623
32624
32625
32626
32627
32628
32629
32630
31219

No.cores x
cross-sec.
mm
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630

rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35

Operation
voltage
max.
36
36
36
36
36
36
36
36
36
36
36

Nominal
voltage
kV
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30

Insulation
thickness
mm
8
8
8
8
8
8
8
8
8
8
8

Screen
cross-sec.
mm
16
16
16
16
25
25
25
25
35
35
35

Dimensions and specifications may be changed without prior notice. (RQ03)

Suitable medium voltage connection sleeves can


be found in our Cable Accessories catalogue.

598

Outer
app. mm
37,0
38,0
40,0
42,0
43,0
45,0
47,0
50,0
53,0
56,0
58,0

Cop.
weight
kg / km
182,0
182,0
182,0
182,0
283,0
283,0
283,0
283,0
394,0
394,0
394,0

Alu weight Weight


AWG-No.
kg / km
app. kg / km
145,0
203,0
276,0
348,0
435,0
537,0
696,0
870,0
1160,0
1450,0
1827,0

1250,0
1500,0
1700,0
1800,0
2050,0
2150,0
2400,0
2700,0
3200,0
3555,0
3790,0

1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil

Energy- and Power Cable / Medium Voltage Power Cables

NA2XS(FL)2Y 6/10kV, 12/20kV, 18/30kVXLPE-insulated,

alu-conductor, single core, longitudinally and crosswise water-tight, screened, PE-sheath

Technical data

XLPE-insulated power cables to


DIN VDE 0276 part 620, HD 620 S2
and IEC 60502
Temperature range
during installation up to -20C
Operating temperature
max. + 90C
Short circuit temperature
250C (short circuit duration max. 5 s)
Nominal voltages
U0/U 6/10 kV, 12/20 kV, 18/30 kV
Operating voltages
for 6/10 kV = max. 12 kV
for 12/20 kV = max. 24 kV
for 18/30 kV = max. 36 kV
Test voltages
for 6/10 kV = 15 kV
for 12/20 kV = 30 kV
for 18/30 kV = 45 kV
Minimum bending radius
15x cable
Power ratings
see Technical Informations

Cable structure

Aluminium-conductor, to
DIN VDE 0295 cl.2, multi-wire,
BS 6360 cl.2, IEC 60228 cl.2
Inner semi-conducting coating
Core insulation of cross-linked polyethylene
(XLPE), compound type DIX8 to HD 620 S2
Outer extrusion of semi-conducting
coating spliced with the XLPE-insulation
Longitudinally water-tight, conductive
wrapping
Screen: Braiding of copper wires with
one or two tapes applied helically
Longitudinally water-tight wrapping
Aluminium tape spliced with PE sheath
Outer sheath of PE
compound type DMP2 to HD 620 S2
Sheath colour black
Sheath wall thickness
nominal value 2,5 mm

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Installation notes
To guarantee an optimum on operating
reliability the extruded semi-conductive
layer is spliced with the insulation for long
duration. For this reason we recommend
a peeling tool for installation.

Note

rm = round conductor, multi-wire


Further types and dimensions on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Installation primarily for power utility grids and in cable ducts, outdoors, underground and in water, and also on pallets for manufacturing plants,
switchgear and power stations. The resistant Al/PE-laminated sheathing acts as a cross water barrier. It inhibits the diffusion of water. In case of
sheathing damage, water impact is contained at the flaw. The cable can be severely mechanically stressed during installation and operation. The PE
sheathing is not flame-retardant to DIN EN 60332-1-2. The internal conductive layer between conductor and VPE insulation and the adherent external
conductive layer on the VPE insulation guarantees a design with high operational safety and no partial discharge.
Part no.
38062
38063
38064
38065
38066
38067
38068
38069
38070
38071
38072
38073
38074
38075
38076
33089
38077
38078
38079
38080
38081
38082

No.cores x
cross-sec.
mm
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630

rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35

Operation
voltage
max.
12
12
12
12
12
12
12
12
12
12
12
24
12
24
24
24
24
24
24
24
24
24

Nominal
voltage
kV
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
6 / 10
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
12 / 20
6 / 10

Insulation
thickness
mm
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5
5,5

Screen
cross-sec.
mm
16
16
16
16
25
25
25
25
35
35
35
16
16
16
16
25
25
25
25
35
35
35

Outer
app. mm
30,0
32,0
33,0
34,0
36,0
38,0
40,0
42,0
46,0
49,0
51,0
35,0
36,0
38,0
39,0
41,0
43,0
45,0
47,0
50,0
54,0
55,0

Cop.
weight
kg / km
182,0
182,0
182,0
182,0
283,0
283,0
283,0
283,0
394,0
394,0
394,0
182,0
182,0
182,0
182,0
283,0
283,0
283,0
283,0
394,0
394,0
394,0

Alu weight Weight


AWG-No.
kg / km
app. kg / km
145,0
203,0
276,0
348,0
435,0
537,0
696,0
870,0
1160,0
1450,0
1827,0
145,0
203,0
276,0
348,0
435,0
537,0
696,0
870,0
1160,0
1450,0
1827,0

710,0
890,0
1100,0
1330,0
1450,0
1580,0
1780,0
1990,0
2320,0
2690,0
3160,0
870,0
1060,0
1280,0
1520,0
1650,0
1800,0
2000,0
2230,0
2580,0
2980,0
3480,0

1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil

Continuation

599

Energy- and Power Cable / Medium Voltage Power Cables

NA2XS(FL)2Y 6/10kV, 12/20kV, 18/30kVXLPE-insulated,

alu-conductor, single core, longitudinally and crosswise water-tight, screened, PE-sheath


Part no.
33084
33085
38083
38084
38085
38086
38087
38088
38089
38090
38091

No.cores x
cross-sec.
mm
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
1 x 400
1 x 500
1 x 630

rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25
rm / 35
rm / 35
rm / 35

Operation
voltage
max.
36
36
36
36
36
36
36
36
36
36
36

Nominal
voltage
kV
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
18 / 30
10 / 30
18 / 30
18 / 30
18 / 30
18 / 30

Insulation
thickness
mm
8
8
8
8
8
8
8
8
8
8
8

Screen
cross-sec.
mm
16
16
16
16
25
25
25
25
35
35
35

Dimensions and specifications may be changed without prior notice. (RQ03)

600

Outer
app. mm
39,0
40,0
42,0
44,0
45,0
47,0
49,0
52,0
55,0
30,0
60,0

Cop.
weight
kg / km
182,0
182,0
182,0
182,0
283,0
283,0
283,0
283,0
394,0
394,0
394,0

Alu weight Weight


AWG-No.
kg / km
app. kg / km
145,0
203,0
276,0
348,0
435,0
537,0
696,0
870,0
1160,0
1450,0
1827,0

1100,0
1300,0
1530,0
1780,0
1920,0
2080,0
2300,0
2550,0
2960,0
3380,0
3900,0

1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
750 kcmil
1000 kcmil
1250 kcmil

Energy- and Power Cable / Medium Voltage Power Cables

NYFGY 3 x ... 3,6/6kV Flat wire sheating, PVC-sheath

Technical data

Cable structure

Three core PVC-insulated cables


to DIN VDE 0271 and IEC 60502
Temperature range
during installation up to -5C
Operating temperature
max. +70C
Short circuit temperature
(short circuit duration max. 5 s)
+160C
Nominal voltages U0/U 3,6/6 kV
Operating voltages max. 7,2 kV
Test voltages 11 kV
Minimum bending radius
15x cable

Bare copper-conductor, to
DIN VDE 0295 cl.2, multi-wire,
BS 6360 cl.2, IEC 60228 cl.2
Core insulation of PVC
3 cores stranded
Wrapping
Inner sheath of PVC
Armour of galvanized steel
wires with counter helix
Outer sheath of PVC
Sheath colour red

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

sm = sectional conductor, multi-wire


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Indoors and in cable ducts, outdoors with protected laying, underground for power stations, industrial systems and switchgear, whenever increased
mechanical protection is required or whenever higher drag forces are expected during assembly and operation.
Part no.

34187
34188
34189
34190
34191
34192
34193
34194
34195

No.cores x
cross-sec.
mm
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
3 x 185
3 x 240

Insulation
thickness
mm
sm
sm
sm
sm
sm
sm
sm
sm
sm

3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4

Sheath
thickness
Nominal value
mm
2,0
2,1
2,2
2,3
2,4
2,6
2,7
2,8
2,9

Outer
min. - max.
34,0 - 42,0
36,0 - 43,0
38,0 - 46,0
41,0 - 49,0
45,0 - 53,0
48,0 - 56,0
51,0 - 59,0
55,0 - 64,0
59,0 - 68,0

Cop.
weight
kg / km
720,0
1008,0
1440,0
2016,0
2736,0
3456,0
4320,0
5328,0
6912,0

Weight
app. kg / km
2640,0
2680,0
3205,0
4085,0
5060,0
5950,0
6930,0
8240,0
10100,0

AWG-No.

4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Dimensions and specifications may be changed without prior notice. (RQ03)

601

Energy- and Power Cable / Medium Voltage Power Cables

N2XSEY 3 x ... 6/10kV XLPE-insulated, Cu-conductor, PVC-sheath

Technical data

Cable structure

Three core XLPE-insulated


power cables to DIN VDE 0276
and IEC 60502
Temperature range
during installation up to -5C
Operating temperature
max. +90C
Short circuit temperature
core +250C
screen +350C (duration)
(short circuit duration max. 5 s)
Nominal voltages U0/U 6/10 kV
Operating voltages max. 12 kV
Test voltages 15 kV
Test voltages d.c. 48 kV
Minimum bending radius
15x cable
Tests
acc. to DIN VDE 0276 and IEC 60502

Bare copper-conductor, to
DIN VDE 0295 cl.2, multi-wire,
BS 6360 cl.2, IEC 60228 cl.2
Inner semi-conducting coating
Core insulation of cross-linked polyethylene
(XLPE)
Outer extrusion of semi-conducting coating
spliced with the XLPE-insulation
Conductive wrapping
Screen: Braiding of copper wires with one
or two tapes applied helically
3 cores stranded
Extruded sheath over three cores
Outer sheath of PVC
compound type DMV6 to HD 620 S2
Sheath colour red

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Installation notes
To guarantee an optimum on operating
reliability the extruded semi-conductive
layer is spliced with the insulation for long
duration. For this reason we recommend
a peeling tool for installation.

Note

rm = round conductor, multi-wire


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.
For laying in earth: For ground thermal
resistivity of 1 Kxm/W, laying depth 0,7 m,
ground temperature 20C, EVU load
grade 0,7.
For laying in air: Air temperature 30C, EVU
load grade 1,0.
Conversion factors for laying in earth
especially for laying in bundle form and
other requirements are noted in
DIN VDE 0298 part 2 and 0276 part 1000.
Conversion factors for laying in air
Air temperature/Conversion factor
15C/1,12; 20C/1,08; 25C/1,04;
30C/1,0; 35C/0,96; 35C/0,96; 40C/
0,91; 45C/0,87; 50C/0,82;

Application

Suitable for installation in indoors and in cable ducts, outdoors with protected laying, as well as for laying on racks for industrial and switching systems
and power plants. Limited use when buried in the earth if the PVC outer sheath could be damaged by high mechanical stress.
The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures
a construction free of partial discharges with high operational reliability.
Part no.

34339
34340
34341
34342
34343
34344
34345
34346
34347
34348

No.cores x
cross-sec.
mm
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
3 x 185
3 x 240
3 x 300

Insulation
thickness
mm
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25
rm / 25

3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4
3,4

Screen
cross-sec.
mm
16
16
16
16
16
16
25
25
25
25

Dimensions and specifications may be changed without prior notice. (RQ03)

602

Sheath
thickness
Nominal value
mm
2,5
2,5
2,5
2,6
2,8
2,9
3,0
3,1
3,3
3,3

Outer
app. mm
43,0
48,0
50,0
54,0
58,0
61,0
65,0
68,0
74,0
79,0

Cop.
weight
kg / km
1046,0
1210,0
1671,0
2250,0
2995,0
3715,0
4638,0
5645,0
7274,0
9160,0

Weight
app. kg / km
2850,0
3300,0
3750,0
4650,0
5700,0
6700,0
7900,0
9200,0
11450,0
14450,0

AWG-No.

4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil

Energy- and Power Cable / Medium Voltage Power Cables

N2XSEH 3 x ... 6/10kV XLPE-insulated, halogen-free

Technical data

Three core XLPE-insulated power cables to


DIN VDE 0276 and IEC 60502
Temperature range
during installation up to -20C
Operating temperature
max. +90C
Short circuit temperature
core +250C
screen + 350C
(short circuit duration max. 5 s)
Nominal voltages U0/U 6/10 kV
Operating voltages max. 12 kV
Test voltages 15 kV
Test voltages d.c. 48 kV
Minimum bending radius
15x cable
Tests
acc. to DIN VDE 0276 and IEC 60502

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.2, multi-wire,
BS 6360 cl.2, IEC 60228 cl.2
Inner semi-conducting coating
Core insulation of cross-linked
Polyethylene (XLPE)
Outer extrusion of semi-conducting coating
spliced with the XLPE-insulation
Conductive wrapping
Screen: Braiding of copper wires with one
or two tapes applied helically
3 cores stranded
Extruded sheath over three cores
outer sheath halogen-free
Sheath colour black
LS0H = Low Smoke Zero Halogen

Properties

Halogen-free, no liberation of
corrosive or toxic gases
Limited propagation of fire
Low smoke development, Ozone resistant
Installation notes
To guarantee an optimum on operating
reliability the extruded semi-conductive
layer is spliced with the insulation for long
duration. For this reason we recommend
a peeling tool for installation.
Tests
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(previously DIN VDE 0472 part 816)

Note

rm = round conductor, multi-wire


AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Suitable for installation in indoors and in cable ducts, outdoors as well as for laying on racks for industrial and switching systems and power plants.
Limited use when buried in the earth if the outer sheath could be damaged by high mechanical stress.
The inner conducting layer between the conductor and the XLPE insulation and the firmly bonded outer conducting layer on the XLPE insulation assures
a construction free of partial discharges with high operational reliability.
Part no.

38041
38042
38043
38044
38045
38046
38047

No.cores x
cross-sec.
mm
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150
3 x 185
3 x 240

Insulation
thickness
mm
rm / 16
rm / 16
rm / 16
rm / 16
rm / 25
rm / 25
rm / 25

3,4
3,4
3,4
3,4
3,4
3,4
3,4

Screen
cross-sec.
mm
16
16
16
16
25
25
25

Sheath
thickness
Nominal value
mm
2,5
2,5
2,5
2,5
2,5
2,5
2,5

Outer
app. mm
50,0
54,0
58,0
61,0
65,0
68,0
74,0

Cop.
weight
kg / km
1670,0
2250,0
2995,0
3715,0
4635,0
5645,0
7274,0

Weight
app. kg / km
3800,0
4650,0
5700,0
6800,0
7900,0
9350,0
11450,0

AWG-No.

1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Dimensions and specifications may be changed without prior notice. (RQ03)

603

604

DATA, NETWORK & BUS TECHNOLOGY


Fiber optic cables

606

Copper data cables

652

BUS cables

684

605

606

FIBER OPTIC CABLES HELUCOM

Designation

Drag chain capability

Page

Fiber optic installation cable I-VH, I-V11Y, I-VHH,I-V11Y11Y

608

Fiber optic breakout cable I-V(ZN)HH

609

Fiber optic mini-breakout cable I-V(ZN)H

610

LWK indoor cable loose tube I-D(ZN)H

611

Fiber optic universal mini-breakout cable A/I-VQ(ZN)BH

612

HELUCOM pact fiber optic universal cable A/IDQ(ZN)BH

613

HELUCOM pact fiber optic universal cable A/IDQ(ZN)BH OM3 + OM4

614

Fiber optic universal cable A/I-DQ(ZN)BH central

615

Fiber optic universal cable A/I-DQ(ZN)BH stranded

616

Fiber optic with functionality A-DQ(ZN)BH E30

617

Fiber optic cable with functionality A/I-D(ZN)BH(SR)H FS90

618

Fiber optic outdoor cable A-DQ(ZN)2Y, central

619

Fiber optic outdoor cable A-DQ(ZN)2Y, stranded

620

HELUCOM pact fiber optic outdoor cable A-DQ(ZN)B2Y, central

621

Fiber optic outdoor cable A-DQ(ZN)B2Y, central

622

Fiber optic outdoor A-DQ(ZN)B2Y; stranded

623

Fiber optic outdoor cable HELUCOM pact A-DQ(ZN)B2Y fiber combination

624

Fiber optic outdoor cable HELUCOM A-DQ(ZN)B2Y, fibre combination, stranded

625

Fiber optic outdoor cable A-DF(ZN)2Y

626

Fiber optic outdoor cable A-DF(ZN)B2Y

627

Fiber optic outdoor cable A-DF(ZN)2Y4Y

628

Fiber optic outdoor cable Micro A-DQ2Y, central

629

Fiber optic outdoor cable Micro A-DQ2Y, stranded

630

Fiber optic outdoor cable A-DQ(ZN)SR2Y

631

Fiber optic outdoor cable A-DF(ZN)2Y(SR)2Y

632

Fiber optic outdoor cable hybrid A-DSQ(ZN)B2Y

633

Fiber optic outdoor cable hybrid A-DSF(L)(ZN)2Y

634

Fiber optic overhead cable metal-free ADSS

635

Fiber optic cable mobile, easy-to-wind A-V(ZN)11Y

636

Fiber optic cable mobile, flexible A-V(ZN)YY

637

Fiber optic cable flexible AT-V(ZN)H(ZN)11Y, AT-V(ZN)Y(ZN)Y

638

Fiber optic cable flexible AT-V(ZN)YY

639

Fiber optic cable outdoor apportionable AT-V(ZN)HH(BN)2Y

640

Fiber optic cable industry AT-VYY

641

Fiber optic cable industry HCS I-VH, I-VHH

642

Fiber optic breakout cable industry HCS AT-V(ZN)HH

643

Fiber optic breakout cable industry HCS I-V(ZN)YY

644

Fiber optic breakout cable industry HCS I-V(ZN)Y11Y

645

Fiber optic breakout cable industry HCS AT-VQH(ZN)B2Y

646

Fiber optic universal cable industry HCS A/IDQ(ZN)BH

647

Plastic fiber cable industry I-V2Y, I-V2Y(ZN)11Y

648

Plastic fiber cable industry I-V4Y(ZN)11Y

649

607

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Indoor Cable


acc. DIN VDE 0888

Cable structure

Core type: Composite buffered


Strain relief elements: Aramide
Outer sheath material: FRNC
Outer sheath colour: Yellow

I-VH, I-V11Y, I-VHH, I-V11Y11Y

Temperature range

Other data

Laying, min.: 0C
Laying, max.: +50C
Operating, min.: 0C
Operating, max.: +60C

Designation

No. of
fibres

Fibre type

Fibre category

Outer
app. mm

Max.
tensile
force N

I-VH
I-VH
I-VH
I-VH
I-VH
I-VH
I-VH
I-V11Y
I-V11Y
I-V11Y
I-VHH
I-VHH
I-VHH
I-VHH
I-V11Y11Y
I-V11Y11Y
I-V11Y11Y

1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM3
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM3
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

2,6
2,6
2,6
2,6 x 5,6
2,6 x 5,6
2,6 x 5,6
2,6 x 5,6
2,6 x 5,6
2,6 x 5,6
2,6 x 5,6
3,6 x 6,2
3,6 x 6,2
3,6 x 6,2
3,6 x 6,2
3,6 x 6,2
3,6 x 6,2
3,6 x 6,2

300
300
300
400
400
400
400
400
400
400
600
600
600
600
600
600
600

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Flame-resistance acc. to IEC 60332-1
Smoke density acc. to IEC 61034
Min. stat.
bending
radius
mm
40
40
40
40
40
40
40
40
40
40
50
50
50
50
60
60
60

Caloric load
app. MJ / m
0,17
0,17
0,17
0,24
0,24
0,24
0,24
2,80
2,80
2,80
0,57
0,57
0,57
0,57
4,20
4,20
4,20

Max.
transverse
pressure
N / cm
10
10
10
10
10
10
10
20
20
20
20
20
20
20
20
20
20

Weight
kg / km

Part no.

8,7
8,7
8,7
17,5
17,5
17,5
17,5
14,0
14,0
14,0
20,0
20,0
20,0
20,0
16,0
16,0
16,0

80783
80782
80784
80316
804256
80699
80785
82408
82410
82411
80789
804254
80790
80791
82409
81900
82412

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM one-fibre and two-fibre (duplex) cables are used for fixed indoor installation, such as in cable ducts. These cables are also used as
ready-made cables (pigtails) that are spliced to fixed cables or as connection cables (jumper cable) as well as for switch frames. The small diameter
and the high flexibility make these cables ideal for the application in switch frames as well as for the connection of terminals.

608

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Breakout-Cable


acc. DIN VDE 0888

Cable structure

Core type: Composite buffered


Strain relief elements: Aramide
Outer sheath material: FRNC
Outer sheath colour: Yellow

Designation

No. of
fibres

I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH
I-V(ZN)HH

2
2
2
4
4
4
6
6
6
8
8
8
12
12
12
16
16
16
24
24
24

I-V(ZN)HH

Temperature range

Other data

Laying, min.: 0C
Laying, max.: +50C
Operating, min.: 0C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

7,1
7,1
7,1
7,1
7,1
7,1
8,4
8,4
8,4
9,3
9,3
9,3
9,6
9,6
9,6
15,0
15,0
15,0
17,5
17,5
17,5

1000
1000
1000
1000
1000
1000
1350
1350
1350
1500
1500
1500
2350
2350
2350
2400
2400
2400
2400
2400
2400

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Flame-resistance acc. to IEC 60332-1 and
IEC 60332-3
Smoke density acc. to IEC 61034
Min. stat.
bending
radius
mm
270,0
270,0
270,0
270,0
270,0
270,0
270,0
270,0
270,0
270,0
270,0
270,0
270,0
270,0
270,0
270,0
270,0
270,0
330,0
330,0
320,0

Caloric load
app. MJ / m
1,00
1,00
1,00
1,00
1,00
1,00
1,25
1,25
1,25
1,50
1,50
1,50
1,85
1,85
1,85
2,40
2,40
2,40
3,20
3,20
3,20

Max.
transverse
pressure
N / cm
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150

Weight
kg / km

Part no.

40,0
40,0
40,0
45,0
45,0
45,0
70,0
70,0
70,0
100,0
100,0
100,0
165,0
165,0
165,0
170,0
170,0
170,0
220,0
220,0
220,0

80743
80799
80813
80753
80800
80814
80754
80769
80815
80688
80801
80816
80795
80803
80818
80796
80804
80819
80798
80806
80821

Dimensions and specifications may be changed without prior notice.

Application

HELUCOM breakout cables are designed to replace splicing on-site. They are mainly used in indoor applications for small and medium transmission
lines. The fibre-optic connectors are be mounted directly to the individual cables. Therefore no splicing and no splice boxes are necessary. Pre-assembled
cables only need to be laid on site and are immediately functional.

609

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Minibreakout Cable


acc. DIN VDE 0888

Cable structure

Core type: Tight buffer


Strain relief elements: Aramide
Outer sheath material: FRNC
Outer sheath colour: Orange
Designation

I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H
I-V(ZN)H

No. of
fibres
2
2
2
4
4
4
6
6
6
8
8
8
10
10
10
12
12
12

I-V(ZN)H

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -10C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

4,0
4,0
4,0
4,8
4,8
4,8
5,3
5,3
5,3
5,3
5,3
5,3
6,0
6,0
6,0
7,0
7,0
7,0

400
400
400
400
400
400
400
400
400
500
500
500
600
600
600
800
800
800

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Flame-resistance acc. to IEC 60332-1
Smoke density acc. to IEC 61034
Min. stat.
bending
radius
mm
60,0
60,0
60,0
70,0
70,0
70,0
80,0
80,0
80,0
80,0
80,0
80,0
90,0
90,0
90,0
110,0
110,0
110,0

Caloric load
app. MJ / m
0,24
0,24
0,24
0,31
0,31
0,31
0,35
0,35
0,35
0,40
0,40
0,40
0,53
0,53
0,53
0,61
0,61
0,61

Max.
Weight
transverse kg / km
pressure
N / cm
40
15,0
40
15,0
40
15,0
40
19,0
40
19,0
40
19,0
40
23,0
40
23,0
40
23,0
40
25,0
40
25,0
40
25,0
40
32,0
40
32,0
40
32,0
40
40,0
40
40,0
40
40,0

Part no.

80435
80434
80433
80432
80431
80430
80429
80428
80427
80426
80425
80424
80423
80422
80421
80420
80419
80418

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are used for the data network cabling in indoor applications. A big advantage of this cable type is its space-saving
construction. Similar to the breakout cable, the connector is directly mounted at the tight buffer.

610

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Indoor Cable


acc. DIN VDE 0888

Cable structure

Core type: Loose tube


Strain relief elements: Aramide
Outer sheath material: FRNC
Outer sheath colour: Yellow
Designation

I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H
I-D(ZN)H

No. of
fibres
4
4
4
6
6
6
8
8
8
10
10
10
12
12
12
16
16
16
24
24
24
24
24
24
36
36
36
48
48
48
60
60
60

I-D(ZN)H

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G50/125
Multimode G62.5/125
Multimode G62.5/125
Single-mode E9/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM2
OM1
OM1
ITU-T G.652
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

4
4
4
6
6
6
8
8
8
10
10
10
12
12
12
16
16
16
12
24
12
24
12
24
12
12
12
12
12
12
12
12
12

8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
8,0
12,5
9,0
12,5
9,0
12,5
9,0
13,5
13,5
13,5
13,5
13,5
13,5
13,5
13,5
13,5

1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
1200
3000
1600
3000
1600
3000
1600
3000
3000
3000
3000
3000
3000
3000
3000
3000

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Flame-resistance acc. to IEC 60332-1
Smoke density acc. to IEC 61034
Min. stat.
bending
radius
mm
120,0
120,0
120,0
120,0
120,0
120,0
120,0
120,0
120,0
120,0
120,0
120,0
120,0
120,0
120,0
120,0
120,0
120,0
190,0
140,0
190,0
140,0
190,0
140,0
200,0
200,0
200,0
200,0
200,0
200,0
200,0
200,0
200,0

Caloric load
app. MJ / m
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
2,20
1,50
2,20
1,50
2,20
1,50
2,20
2,20
2,20
2,20
2,20
2,20
2,20
2,20
2,20

Max.
transverse
pressure
N / cm
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
150
200
150
200
150
200
150
200
200
200
200
200
200
200
200
200

Weight
kg / km

Part no.

65,0
65,0
65,0
65,0
65,0
65,0
65,0
65,0
65,0
65,0
65,0
65,0
65,0
65,0
65,0
135,0
135,0
135,0
150,0
135,0
150,0
135,0
150,0
135,0
160,0
160,0
160,0
160,0
160,0
160,0
170,0
170,0
170,0

80631
80882
80896
80868
80883
80897
80869
80884
80898
80793
80885
80899
80045
80879
80880
80870
80886
80900
80872
80871
80888
81246
80902
80901
80875
80891
80905
80877
80893
80907
80878
80894
80908

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are available either as central bundle core cable or as stranded versions. They are suitable for indoor cabling of
buildings and facilities. The halogen-free version is especially suitable for the application in skyscrapers, hospitals and stores as well as in facilities with
high concentration of capital goods, such as power plants, computing centers, and at locations with high security requirements, such as underground
and control stations.

611

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Indoor/Outdoor


Minibreakout Cable
acc. DIN VDE 0888

Cable structure

Core type: Tight buffer


Strain relief elements: Aramide
Type of armouring: Glass yarns
Outer sheath material: FRNC
Outer sheath colour: Black
Designation

A/I-VQ(ZN)BH
A/I-VQ(ZN)BH
A/I-VQ(ZN)BH
A/I-VQ(ZN)BH
A/I-VQ(ZN)BH
A/I-VQ(ZN)BH
A/I-VQ(ZN)BH
A/I-VQ(ZN)BH
A/I-VQ(ZN)BH
A/I-VQ(ZN)BH
A/I-VQ(ZN)BH
A/I-VQ(ZN)BH
A/I-VQ(ZN)BH
A/I-VQ(ZN)BH
A/I-VQ(ZN)BH

No. of
fibres
4
4
4
6
6
6
8
8
8
10
10
10
12
12
12

A/I-VQ(ZN)BH

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +55C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

6,1
6,1
6,1
6,6
6,6
6,6
6,6
6,6
6,6
8,0
8,0
8,0
8,3
8,3
8,3

2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
2000
3000
3000
3000

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Flame-resistance acc. to IEC 60332-1
Smoke density acc. to IEC 61034
UV-resistant
Min. stat.
bending
radius
mm
90,0
90,0
90,0
100,0
100,0
100,0
100,0
100,0
100,0
120,0
120,0
120,0
125,0
125,0
125,0

Caloric load
app. MJ / m
0,35
0,35
0,35
0,41
0,41
0,41
0,43
0,43
0,43
0,61
0,61
0,61
0,71
0,71
0,71

Max.
Weight
transverse kg / km
pressure
N / cm
40
40,0
40
40,0
40
40,0
40
47,0
40
47,0
40
47,0
40
51,0
40
51,0
40
51,0
40
65,0
40
65,0
40
65,0
40
70,0
40
70,0
40
70,0

Part no.

82804
82809
82814
82805
82810
82815
82806
82811
82816
82807
82812
82817
82808
82813
82818

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are used for the data network cabling in indoor and outdoor applications. With their black UV-resistant outer
sheath and the non-metallic rodent protection, they are perfectly suited for outdoor use. A big advantage of this cable type is its space-saving
construction. Similar to the breakout cable, the connector is directly mounted at the tight buffer.

612

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Indoor/Outdoor


Cable

pact

acc. DIN VDE 0888

Cable structure

Core type: Loose tube


Strain relief elements: Glass yarns
Type of armouring: Glass yarns
Outer sheath material: FRNC
Outer sheath colour: Black

Designation

A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH

No. of
fibres
4
4
4
6
6
6
8
8
8
12
12
12
24
24
24

A/I-DQ(ZN)BH

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

4
4
4
6
6
6
8
8
8
12
12
12
24
24
24

7,5
7,5
7,5
7,5
7,5
7,5
7,5
7,5
7,5
7,5
7,5
7,5
8,5
8,5
8,5

1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Flame-resistance acc. to IEC 60332-1
Smoke density acc. to IEC 61034
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Min. stat.
bending
radius
mm
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
170,0
170,0
170,0

Caloric load
app. MJ / m
1,10
1,10
1,10
1,10
1,10
1,10
1,10
1,10
1,10
1,10
1,10
1,10
1,40
1,40
1,40

Max.
Weight
transverse kg / km
pressure
N / cm
200
55,0
200
55,0
200
55,0
200
55,0
200
55,0
200
55,0
200
55,0
200
55,0
200
55,0
200
55,0
200
55,0
200
55,0
200
75,0
200
75,0
200
75,0

Part no.

82792
82796
82800
82793
82797
82801
82794
82798
82802
82795
82799
82803
802143
802144
802145

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM pact fibre-optic cables have a small but robust construction. They are suitable for indoor and outdoor cabling of buildings and
facilities when space is an important argument. They are used in particular if the installation is to be done in one piece from the inside to the outside
without additional use of couplings. With their black UV-resistant outer sheath and the non-metallic rodent protection, they are perfectly suited for
outdoor use. The halogen-free outer sheath makes installation inhouse possible without any problems.

613

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Indoor/Outdoor


Cable

pact

acc. DIN VDE 0888

Cable structure

Core type: Loose tube


Strain relief elements: Glass yarns
Type of armouring: Glass yarns
Outer sheath material: FRNC
Outer sheath colour: Black

Designation

A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH

No. of
fibres
4
6
8
12
24
12
24

A/I-DQ(ZN)BH OM3+OM4

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G50/125
Multimode G50/125
Multimode G50/125
Multimode G50/125
Multimode G50/125
Multimode G50/125

OM3
OM3
OM3
OM3
OM3
OM4
OM4

4
6
8
12
24
12
24

7,5
7,5
7,5
7,5
8,5
7,5
8,5

1500
1500
1500
1500
1500
1500
1500

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Flame-resistance acc. to IEC 60332-1
Smoke density acc. to IEC 61034
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Min. stat.
bending
radius
mm
150,0
150,0
150,0
150,0
170,0
150,0
170,0

Caloric load
app. MJ / m
1,10
1,10
1,10
1,10
1,40
1,10
1,40

Max.
Weight
transverse kg / km
pressure
N / cm
200
55,0
200
55,0
200
55,0
200
55,0
200
75,0
200
55,0
200
75,0

Part no.

802247
802277
802278
802248
802249
804705
804706

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM pact fibre-optic cables have a small but robust construction. They are suitable for indoor and outdoor cabling of buildings and
facilities when space is an important argument. They are used in particular if the installation is to be done in one piece from the inside to the outside
without additional use of couplings. With their black UV-resistant outer sheath and the non-metallic rodent protection, they are perfectly suited for
outdoor use. The halogen-free outer sheath makes installation inhouse possible without any problems.

614

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Indoor/Outdoor Cable


acc. DIN VDE 0888

Cable structure

Core type: Loose tube


Strain relief elements: Glass yarns
Type of armouring: Glass yarns
Outer sheath material: FRNC
Outer sheath colour: Black

Designation

A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH

No. of
fibres
4
4
4
6
6
6
8
8
8
12
12
12
16
16
16
24
24

A/I-DQ(ZN)BH, central

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1

4
4
4
6
6
6
8
8
8
12
12
12
16
16
16
24
24

10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0

2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Flame-resistance acc. to IEC 60332-1
Smoke density acc. to IEC 61034
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Min. stat.
bending
radius
mm
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0

Caloric load
app. MJ / m
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50
1,50

Max.
Weight
transverse kg / km
pressure
N / cm
300
75,0
300
75,0
300
75,0
300
75,0
300
75,0
300
75,0
300
75,0
300
75,0
300
75,0
300
75,0
300
75,0
300
75,0
300
85,0
300
85,0
300
85,0
300
85,0
300
85,0

Part no.

80270
80276
80264
80271
80265
80272
80273
80274
80275
80681
80278
80279
80280
80281
80851
80725
82431

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are available either as central bundle core cable or as stranded versions. They are suitable for indoor and outdoor
cabling of buildings and facilities. They are used in particular if the installation is to be done in one piece from the inside to the outside without additional
use of couplings. With their black UV-resistant outer sheath and the non-metallic rodent protection, they are perfectly suited for outdoor use. The
halogen-free outer sheath makes installation inhouse possible without any problems.

615

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Indoor/Outdoor Cable


acc. DIN VDE 0888

Cable structure

Core type: Loose tube


GRP support element
Strain relief elements: Glass yarns
Type of armouring: Glass yarns
Outer sheath material: FRNC
Outer sheath colour: Black

Designation

A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH

No. of
fibres
24
24
24
48
48
48
48
60
60
60
72
72
72
84
84
84
96
96
96

A/I-DQ(ZN)BH, stranded

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12

11,0
11,0
11,0
11,0
11,0
11,0
11,0
11,0
11,0
11,0
11,5
11,5
11,5
12,5
12,5
12,5
12,5
12,5
12,5

2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
3000
3000
3000
3000
3000
3000

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Flame-resistance acc. to IEC 60332-1
Smoke density acc. to IEC 61034
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Min. stat.
bending
radius
mm
165,0
165,0
165,0
165,0
165,0
165,0
165,0
165,0
165,0
165,0
175,0
175,0
175,0
190,0
190,0
190,0
190,0
190,0
190,0

Caloric load
app. MJ / m
2,00
2,00
2,00
2,00
2,00
2,00
2,00
2,00
2,00
2,00
2,10
2,10
2,10
2,40
2,40
2,40
2,80
2,80
2,80

Max.
transverse
pressure
N / cm
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600

Weight
kg / km

Part no.

90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
100,0
100,0
100,0
130,0
130,0
130,0
130,0
130,0
130,0

81495
802263
80846
802261
802264
802266
802281
802262
802265
802267
802268
802271
802274
802269
802272
802275
802270
802273
802276

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are available either as central bundle core cable or as stranded versions. They are suitable for indoor and outdoor
cabling of buildings and facilities. They are used in particular if the installation is to be done in one piece from the inside to the outside without additional
use of couplings. With their black UV-resistant outer sheath and the non-metallic rodent protection, they are perfectly suited for outdoor use. The
halogen-free outer sheath makes installation inhouse possible without any problems.

616

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Cable with


Functionality

FS30

with reference to DIN 4102-12

Cable structure

Core type: Loose tube


Strain relief elements: Aramide
Type of armouring: Glass yarns
Outer sheath material: FR/LSOH
Outer sheath colour: Red

Designation

No. of
fibres

A/I-DQ(ZN)BH 4
A/I-DQ(ZN)BH 4
A/I-DQ(ZN)BH 4
A/I-DQ(ZN)BH 12
A/I-DQ(ZN)BH 12
A/I-DQ(ZN)BH 12

A/I-DQ(ZN)BH

Temperature range

Other data

Laying, min.: -10C


Laying, max.: +50C
Operating, min.: -25C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

4
4
4
12
12
12

7,8
7,8
7,8
7,8
7,8
7,8

1000
1000
1000
1000
1000
1000

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Flame-resistance acc. to IEC 60332-1
Smoke density acc. to IEC 61034
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Functional integrity: E30
Min. stat.
bending
radius
mm
80,0
80,0
80,0
80,0
80,0
80,0

Caloric load
app. MJ / m
1,08
1,08
1,08
1,08
1,08
1,08

Max.
transverse
pressure
N / cm
200
200
200
200
200
200

Weight
kg / km

Part no.

102,0
102,0
102,0
102,0
102,0
102,0

801217
801218
801219
801220
801221
801190

Dimensions and specifications may be changed without prior notice.

Application

With the serie HELUCOM E30 we have realized, based on a special construction and high quality raw materials, a functional integrity according to
DIN 4102-12 E30 (30 minutes). Together with the planed accessories the cables realize the full function of the communication in areas like tunnels
or buildings for the defined period of time. On request we also can deliver cables with more than 12 fibres as stranded construction.

617

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Cable with


Functionality

FS90

with reference to IEC 60331-25

Cable structure

Core type: Loose tube


Strain relief elements: Glass yarns
Inner sheath material: FRNC
Type of armouring: steel tape
Outer sheath material: FR/LSOH
Outer sheath colour: Black

Designation

No. of
fibres

A/I-D(ZN)BH(SR)H 4
A/I-D(ZN)BH(SR)H 4
A/I-D(ZN)BH(SR)H 12
A/I-D(ZN)BH(SR)H 12

A/I-D(ZN)BH(SR)H

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +70C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Single-mode E9/125
Multimode G50/125
Single-mode E9/125

OM2
ITU-T G.652
OM2
ITU-T G.652

4
4
12
12

12,7
12,7
12,7
12,7

1500
1500
1500
1500

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Flame-resistance acc. to IEC 60332-1 and -3
Smoke density acc. to IEC 61034
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
Cable, laterally water-tight
UV-resistant
Functional integrity: IEC 60794/ IEC 60331-25
Min. stat.
bending
radius
mm
180,0
180,0
180,0
180,0

Caloric load
app. MJ / m
6,20
6,20
6,20
6,20

Max.
transverse
pressure
N / cm
300
300
300
300

Weight
kg / km

Part no.

216,0
216,0
216,0
216,0

803917
803919
803918
803920

Dimensions and specifications may be changed without prior notice.

Application

With the serie HELUCOM FS90 we have realized, based on a special construction and high quality raw materials, a functional integrity according to
IEC 60331-25 within 90, minutes (up to 750C). Together with the planed accessories the cables realize the full function of the communication in
areas like tunnels or buildings for the defined period of time.

618

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable


acc. DIN VDE 0888

Cable structure

Core type: Loose tube


Strain relief elements: Glass yarns
Outer sheath material: PE
Outer sheath colour: Black

Designation

A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y

No. of
fibres
2
2
2
4
4
4
6
6
6
8
8
8
12
12
12
16
16
16
24
24
24

A-DQ(ZN)2Y, central

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

2
2
2
4
4
4
6
6
6
8
8
8
12
12
12
16
16
16
24
24
24

8,8
8,8
8,8
8,8
8,8
8,8
8,8
8,8
8,8
8,8
8,8
8,8
8,8
8,8
8,8
8,8
8,8
8,8
8,8
8,8
8,8

1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Min. stat.
bending
radius
mm
130,0
130,0
130,0
130,0
130,0
130,0
130,0
130,0
130,0
130,0
130,0
130,0
130,0
130,0
130,0
130,0
130,0
130,0
130,0
130,0
130,0

Caloric load
app. MJ / m
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,80
1,80
1,80
1,80
1,80
1,80

Max.
Weight
transverse kg / km
pressure
N / cm
250
40,0
250
40,0
250
40,0
250
40,0
250
40,0
250
40,0
250
40,0
250
40,0
250
40,0
250
40,0
250
40,0
250
40,0
250
40,0
250
40,0
250
40,0
250
70,0
250
70,0
250
70,0
250
70,0
250
70,0
250
70,0

Part no.

80148
80164
80131
80149
80165
80132
80150
80166
80133
80151
80167
80134
80153
80169
80136
80154
80170
80137
80155
80171
80138

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are characterized by a design that is particularly easy to mount. Around a central grooved cable, there is a
composite of glass yarns and swelling fleece with characteristics that ensure the actual strain relief and waterproofing in longitudinal direction of the
cable. In addition, these cables are designed grease-free. Wiping the jelly off is therefore unnecessary. This construction is particularly used in
underground, tubes and channel areas, where rodent infestation is not to be expected.

619

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable


acc. DIN VDE 0888

Cable structure

Core type: Loose tube


GRP support element
Strain relief elements: Glass yarns
Outer sheath material: PE
Outer sheath colour: Black

A-DQ(ZN)2Y, stranded

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Designation

No. of
fibres

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y
A-DQ(ZN)2Y

24
24
24
36
36
36
48
48
48
60
60
60
72
72
72
84
84
84
96
96
96
108
108
108
120
120
120
144
144
144

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12

10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,5
10,5
10,5
11,5
11,5
11,5
11,5
11,5
11,5
13,0
13,0
13,0
13,0
13,0
13,0
14,0
14,0
14,0

2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Min. stat.
bending
radius
mm
200,0
200,0
200,0
200,0
200,0
200,0
200,0
200,0
200,0
200,0
200,0
200,0
210,0
210,0
210,0
230,0
230,0
230,0
230,0
230,0
230,0
260,0
260,0
260,0
260,0
260,0
260,0
280,0
280,0
280,0

Caloric load
app. MJ / m
2,50
2,50
2,50
2,50
2,50
2,50
2,50
2,50
2,50
2,50
2,50
2,50
2,60
2,60
2,60
3,30
3,30
3,30
3,30
3,30
3,30
4,00
4,00
4,00
4,00
4,00
4,00
5,00
5,00
5,00

Max.
transverse
pressure
N / cm
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

Weight
kg / km

Part no.

70,0
70,0
70,0
70,0
70,0
70,0
70,0
70,0
70,0
70,0
70,0
70,0
75,0
75,0
75,0
110,0
110,0
110,0
110,0
110,0
110,0
130,0
130,0
130,0
130,0
130,0
130,0
150,0
150,0
150,0

80156
80172
80139
80448
80449
80450
80447
80446
80445
80159
80175
80142
80444
80443
80442
80160
80176
80143
80441
80440
80439
80161
80177
80144
80162
80178
80146
80438
80437
80436

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are characterized by a design that is particularly easy to mount and extremely tension-resistant. Around a stranded
grooved cable and filler elements, there is a swelling fleece with characteristics that ensure strain relief and waterproofing in longitudinal direction of
the cable. In addition, these cables are designed grease-free. Wiping the jelly off is therefore unnecessary. This construction is particularly used in
underground, tubes and channel areas, where above-average tensile stresses and/or transverse compressions occur, but rodent infestation is not to
be expected.

620

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable

pact

acc. DIN VDE 0888

Cable structure

Core type: Loose tube


Strain relief elements: Glass yarns
Type of armouring: Glass yarns
Outer sheath material: PE
Outer sheath colour: Black
Designation

A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y

No. of
fibres
2
2
2
4
4
4
6
6
6
8
8
8
12
12
12
24
24
24

A-DQ(ZN)B2Y, central

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

2
2
2
4
4
4
6
6
6
8
8
8
12
12
12
24
24
24

7,5
7,5
7,5
7,5
7,5
7,5
7,5
7,5
7,5
7,5
7,5
7,5
7,5
7,5
7,5
8,5
8,5
8,5

1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500
1500

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Min. stat.
bending
radius
mm
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
150,0
170,0
170,0
170,0

Caloric load
app. MJ / m
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,90
1,90
1,90

Max.
Weight
transverse kg / km
pressure
N / cm
300
40,0
300
40,0
300
40,0
300
40,0
300
40,0
300
40,0
300
40,0
300
40,0
300
40,0
300
40,0
300
40,0
300
40,0
300
40,0
300
40,0
300
40,0
300
60,0
300
60,0
300
60,0

Part no.

800754
802131
802137
800755
802132
802138
800756
802133
802139
800757
802134
802140
800759
802135
802141
800762
802136
802142

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM pact fibre-optic cables are characterized by a design that is particularly easy to mount and is rodent-protected. Around a central
grooved cable, there is a composite of glass yarns and swelling fleece with characteristics that ensure rodent protection, strain relief, and waterproofing
in longitudinal direction of the cable. In addition, these cables are designed grease-free. Wiping the jelly off is therefore unnecessary. This construction
is particularly used in underground, tubes and channel areas, where normal tensile stresses and/or transverse compressions occur and rodent infestation
is to be expected.

621

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable


acc. DIN VDE 0888

Cable structure

Core type: Loose tube


Strain relief elements: Glass yarns
Type of armouring: Glass yarns
Outer sheath material: PE
Outer sheath colour: Black
Designation

A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y
A-DQ(ZN)B2Y

No. of
fibres
2
2
2
4
4
4
6
6
6
8
8
8
12
12
12
16
16
16
24
24
24

A-DQ(ZN)B2Y, central

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

2
2
2
4
4
4
6
6
6
8
8
8
12
12
12
16
16
16
24
24
24

10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0

2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Min. stat.
bending
radius
mm
160,0
160,0
160,0
160,0
160,0
160,0
160,0
160,0
160,0
160,0
160,0
160,0
160,0
160,0
160,0
180,0
180,0
180,0
180,0
180,0
180,0

Caloric load
app. MJ / m
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,60
1,80
1,80
1,80
1,80
1,80
1,80

Max.
Weight
transverse kg / km
pressure
N / cm
300
85,0
300
85,0
300
85,0
300
85,0
300
85,0
300
85,0
300
85,0
300
85,0
300
85,0
300
85,0
300
85,0
300
85,0
300
85,0
300
85,0
300
85,0
300
95,0
300
95,0
300
95,0
300
95,0
300
95,0
300
95,0

Part no.

80196
80212
80180
80197
80213
80181
80198
80214
80182
80199
80215
80183
80201
80217
80185
80202
80218
80186
80204
80220
80187

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are characterized by a design that is particularly easy to mount and is rodent-protected. Around a central grooved
cable, there is a composite of glass yarns and swelling fleece with characteristics that ensure rodent protection, strain relief, and waterproofing in
longitudinal direction of the cable. In addition, these cables are designed grease-free. Wiping the jelly off is therefore unnecessary. This construction
is particularly used in underground, tubes and channel areas, where normal tensile stresses and/or transverse compressions occur and rodent infestation
is to be expected.

622

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable


acc. DIN VDE 0888

Cable structure

Core type: Loose tube


GRP support element
Strain relief elements: Glass yarns
Type of armouring: Glass yarns
Outer sheath material: PE
Outer sheath colour: Black
Designation

No. of
fibres

A-DQ(ZN)B2Y 24
A-DQ(ZN)B2Y 24
A-DQ(ZN)B2Y 24
A-DQ(ZN)B2Y 36
A-DQ(ZN)B2Y 36
A-DQ(ZN)B2Y 36
A-DQ(ZN)B2Y 48
A-DQ(ZN)B2Y 48
A-DQ(ZN)B2Y 48
A-DQ(ZN)B2Y 60
A-DQ(ZN)B2Y 60
A-DQ(ZN)B2Y 60
A-DQ(ZN)B2Y 72
A-DQ(ZN)B2Y 72
A-DQ(ZN)B2Y 72
A-DQ(ZN)B2Y 84
A-DQ(ZN)B2Y 84
A-DQ(ZN)B2Y 84
A-DQ(ZN)B2Y 96
A-DQ(ZN)B2Y 96
A-DQ(ZN)B2Y 96
A-DQ(ZN)B2Y 108
A-DQ(ZN)B2Y 108
A-DQ(ZN)B2Y 108
A-DQ(ZN)B2Y 120
A-DQ(ZN)B2Y 120
A-DQ(ZN)B2Y 120
A-DQ(ZN)B2Y 144
A-DQ(ZN)B2Y 144
A-DQ(ZN)B2Y 144

A-DQ(ZN)B2Y, stranded

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12

10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
11,0
11,0
11,0
12,0
12,0
12,0
12,0
12,0
12,0
13,5
13,5
13,5
13,5
13,5
13,5
14,5
14,5
14,5

2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000
3000

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant

Min. stat.
bending
radius
mm
210,0
210,0
210,0
210,0
210,0
210,0
210,0
210,0
210,0
210,0
210,0
210,0
220,0
220,0
220,0
240,0
240,0
240,0
240,0
240,0
240,0
270,0
270,0
270,0
270,0
270,0
270,0
290,0
290,0
290,0

Caloric load
app. MJ / m
2,70
2,70
2,70
2,70
2,70
2,70
2,70
2,70
2,70
2,70
2,70
2,70
2,90
2,90
2,90
3,60
3,60
3,60
3,60
3,60
3,60
4,30
4,30
4,30
4,30
4,30
4,30
5,40
5,40
5,40

Max.
transverse
pressure
N / cm
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600

Weight
kg / km

Part no.

95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
100,0
100,0
100,0
140,0
140,0
140,0
140,0
140,0
140,0
155,0
155,0
155,0
155,0
155,0
155,0
200,0
200,0
200,0

81382
80219
80188
81108
81109
81110
82648
81112
81113
80207
80223
80191
81133
81134
81120
80208
80224
80192
81135
81136
81121
80209
80225
80193
80210
80226
80194
80211
80227
80195

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are characterized by a design that is particularly easy to mount, extremely tension-resistant and rodent-proof.
Around a stranded grooved cable and filler elements, there is a composite of glass yarns and swelling fleece with characteristics that ensure rodent
protection, strain relief, and waterproofing in longitudinal direction of the cable. In addition, these cables are designed grease-free. Wiping the jelly
off is therefore unnecessary. This construction is particularly used in underground, tubes and channel areas, where above-average tensile stresses
and/or transverse compressions occur and rodent infestation is to be expected.

623

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable

pact

acc. DIN VDE 0888

Cable structure

Core type: Loose tube


GRP support element
Strain relief elements: Glass yarns
Type of armouring: Glass yarns
Outer sheath material: PE
Outer sheath colour: Black
Designation

No. of
fibres

A-DQ(ZN)B2Y 24
A-DQ(ZN)B2Y 24
A-DQ(ZN)B2Y 48
A-DQ(ZN)B2Y 48

A-DQ(ZN)B2Y fibre combi, stranded

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Single- and multimode


G50/125
Single- und Multimode
G50/125 OM3
Single- and multimode
G50/125
Single- und Multimode
G50/125 OM3

OM2 + ITU-T
G.652
OM3 + ITU-T
G.652
OM2 + ITU-T
G.652
OM3 + ITU-T
G.652

Corrosiveness acc. to EN50267-2-3


Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant

Part no.

2,50

Max.
Weight
transverse kg / km
pressure
N / cm
400
90,0

12

9,5

2500

Min. stat.
bending
radius
mm
200,0

Caloric load
app. MJ / m

12

9,5

2500

200,0

2,50

400

90,0

803923

12

9,5

2500

200,0

2,50

400

90,0

803038

12

9,5

2500

200,0

2,50

400

90,0

803924

803037

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM pact fibre-optic cables are characterized by a design that is particularly easy to mount, tension-resistant and rodent-proof. Around
a stranded grooved cable and filler elements, there is a composite of glass yarns and swelling fleece with characteristics that ensure rodent protection,
strain relief and waterproofing in longitudinal direction of the cable. In addition, these cables are designed grease-free. Wiping the jelly off is therefore
unnecessary. This construction is particularly used in underground, tubes and channel areas, where packing density also plays a role.

624

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable


acc. DIN VDE 0888

Cable structure

Core type: Loose tube


GRP support element
Strain relief elements: Glass yarns
Type of armouring: Glass yarns
Outer sheath material: PE
Outer sheath colour: Black
Designation

No. of
fibres

A-DQ(ZN)B2Y 24
A-DQ(ZN)B2Y 48

A-DQ(ZN)B2Y fibre combi, stranded

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Single- and multimode


G50/125
Single- and multimode
G50/125

OM2 + ITU-T
G.652
OM2 + ITU-T
G.652

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant

12

10,5

2700

Min. stat.
bending
radius
mm
200,0

12

10,5

2700

200,0

Part no.

2,70

Max.
Weight
transverse kg / km
pressure
N / cm
600
95,0

2,70

600

801183

Caloric load
app. MJ / m

95,0

81478

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are characterized by a design that is particularly easy to mount, extremely tension-resistant and rodent-proof.
Around a stranded grooved cable and filler elements, there is a composite of glass yarns and swelling fleece with characteristics that ensure rodent
protection, strain relief and waterproofing in longitudinal direction of the cable. In addition, these cables are designed grease-free. Wiping the jelly
off is therefore unnecessary. This construction is particularly used in underground, tubes and channel areas, where above-average tensile stresses
and/or transverse compressions occur and rodent infestation is to be expected.

625

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable


acc. DIN VDE 0888

Cable structure

Core type: Loose tube


GRP support element
Strain relief elements: Aramide
Outer sheath material: PE
Outer sheath colour: Black
Designation

No. of
fibres

A-DF(ZN)2Y
2
A-DF(ZN)2Y
2
A-DF(ZN)2Y
2
A-DF(ZN)2Y
4
A-DF(ZN)2Y
4
A-DF(ZN)2Y
4
A-DF(ZN)2Y
8
A-DF(ZN)2Y
8
A-DF(ZN)2Y
8
A-DF(ZN)2Y 12
A-DF(ZN)2Y 12
A-DF(ZN)2Y 12
A-DF(ZN)2Y 24
A-DF(ZN)2Y 24
A-DF(ZN)2Y 24
A-DF(ZN)2Y 36
A-DF(ZN)2Y 36
A-DF(ZN)2Y 36
A-DF(ZN)2Y 48
A-DF(ZN)2Y 48
A-DF(ZN)2Y 48
A-DF(ZN)2Y 60
A-DF(ZN)2Y 60
A-DF(ZN)2Y 60
A-DF(ZN)2Y 72
A-DF(ZN)2Y 72
A-DF(ZN)2Y 72
A-DF(ZN)2Y 84
A-DF(ZN)2Y 84
A-DF(ZN)2Y 84
A-DF(ZN)2Y 96
A-DF(ZN)2Y 96
A-DF(ZN)2Y 96
A-DF(ZN)2Y 144
A-DF(ZN)2Y 144
A-DF(ZN)2Y 144

A-DF(ZN)2Y

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

2
2
2
4
4
4
8
8
8
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12

9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
9,5
10,0
10,0
10,0
10,7
10,7
10,7
11,5
11,5
11,5
14,5
14,5
14,5

2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2500
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
3000
3000
3000
3000
3000
3000
3000
3000
3000

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Min. stat.
bending
radius
mm
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
100,0
100,0
100,0
107,0
107,0
107,0
115,0
115,0
115,0
145,0
145,0
145,0

Caloric load
app. MJ / m
4,20
4,20
4,20
4,20
4,20
4,20
4,20
4,20
4,20
4,20
4,20
4,20
4,00
4,00
4,00
4,00
4,00
4,00
4,00
4,00
4,00
4,00
4,00
4,00
3,80
3,80
3,80
4,30
4,30
4,30
5,00
5,00
5,00
7,70
7,70
7,70

Max.
transverse
pressure
N / cm
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

Weight
kg / km

Part no.

85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
85,0
90,0
90,0
90,0
120,0
120,0
120,0
135,0
135,0
135,0
175,0
175,0
175,0

80016
80033
80000
80017
80034
80001
80019
80036
80003
80021
80038
80005
80024
80041
80008
80912
80913
80914
80026
80046
80010
80027
80047
80011
80473
80474
80475
80028
80048
80012
80777
80774
80764
80032
80051
80015

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are characterized by a stranded construction with jelly filling. They are made waterproof in longitudinal direction
by filling a jelly mass into the stranding cavities. Non-metallic tension elements ensure above average strain relief. This construction is particularly used
in the area of telecommunication and long distance, but also in regular channels and tubes.

626

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable


acc. DIN VDE 0888

Cable structure

Core type: Loose tube


GRP support element
Strain relief elements: Aramide
Type of armouring: Glass yarns
Outer sheath material: PE
Outer sheath colour: Black
Designation

No. of
fibres

A-DF(ZN)B2Y 2
A-DF(ZN)B2Y 2
A-DF(ZN)B2Y 2
A-DF(ZN)B2Y 4
A-DF(ZN)B2Y 4
A-DF(ZN)B2Y 4
A-DF(ZN)B2Y 8
A-DF(ZN)B2Y 8
A-DF(ZN)B2Y 8
A-DF(ZN)B2Y 12
A-DF(ZN)B2Y 12
A-DF(ZN)B2Y 12
A-DF(ZN)B2Y 24
A-DF(ZN)B2Y 24
A-DF(ZN)B2Y 24
A-DF(ZN)B2Y 36
A-DF(ZN)B2Y 36
A-DF(ZN)B2Y 36
A-DF(ZN)B2Y 48
A-DF(ZN)B2Y 48
A-DF(ZN)B2Y 48
A-DF(ZN)B2Y 60
A-DF(ZN)B2Y 60
A-DF(ZN)B2Y 60
A-DF(ZN)B2Y 72
A-DF(ZN)B2Y 72
A-DF(ZN)B2Y 72
A-DF(ZN)B2Y 84
A-DF(ZN)B2Y 84
A-DF(ZN)B2Y 84
A-DF(ZN)B2Y 96
A-DF(ZN)B2Y 96
A-DF(ZN)B2Y 96
A-DF(ZN)B2Y 144
A-DF(ZN)B2Y 144
A-DF(ZN)B2Y 144

A-DF(ZN)B2Y

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

2
2
2
4
4
4
8
8
8
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12

10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
10,5
11,0
11,0
11,0
11,5
11,5
11,5
12,0
12,0
12,0
14,5
14,5
14,5

2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
3000
3000
3000
3000
3000
3000
3000
3000
3000

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant

Min. stat.
bending
radius
mm
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
105,0
110,0
110,0
110,0
115,0
115,0
115,0
120,0
120,0
120,0
145,0
145,0
145,0

Caloric load
app. MJ / m
4,40
4,40
4,40
4,40
4,40
4,40
4,40
4,40
4,40
4,40
4,40
4,40
4,40
4,40
4,40
4,30
4,30
4,30
4,20
4,20
4,20
4,20
4,20
4,20
4,10
4,10
4,10
4,60
4,60
4,60
5,30
5,30
5,30
8,00
8,00
8,00

Max.
transverse
pressure
N / cm
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

Weight
kg / km

Part no.

90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
95,0
95,0
95,0
136,0
136,0
136,0
155,0
155,0
155,0
228,0
228,0
228,0

80100
80115
80084
80101
80116
80085
80031
80771
80087
80104
80120
80089
80759
80123
80092
81137
81138
81139
80109
80125
80094
80110
80126
80095
81143
81144
81145
80111
80127
80096
81147
81148
81149
80114
80130
80099

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are characterized by a stranded construction with jelly filling. They are made waterproof in longitudinal direction
by filling a jelly mass into the stranding cavities. Non-metallic tension elements and glass yarns ensure above average strain relief and rodent protection.
This construction is particularly used in the area of telecommunication and long distance, but also in regular channels and tubes where rodent infestation
is possible.

627

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable


acc. DIN VDE 0888

Cable structure

Core type: Loose tube


GRP support element
Strain relief elements: Aramide
Inner sheath material: PE
Type of armouring: PA sheath
Outer sheath material: PA
Outer sheath colour: Black
Designation

No. of
fibres

A-DF(ZN)2Y4Y 2
A-DF(ZN)2Y4Y 2
A-DF(ZN)2Y4Y 2
A-DF(ZN)2Y4Y 4
A-DF(ZN)2Y4Y 4
A-DF(ZN)2Y4Y 4
A-DF(ZN)2Y4Y 8
A-DF(ZN)2Y4Y 8
A-DF(ZN)2Y4Y 8
A-DF(ZN)2Y4Y 12
A-DF(ZN)2Y4Y 12
A-DF(ZN)2Y4Y 12
A-DF(ZN)2Y4Y 24
A-DF(ZN)2Y4Y 24
A-DF(ZN)2Y4Y 24
A-DF(ZN)2Y4Y 36
A-DF(ZN)2Y4Y 36
A-DF(ZN)2Y4Y 36
A-DF(ZN)2Y4Y 48
A-DF(ZN)2Y4Y 48
A-DF(ZN)2Y4Y 48
A-DF(ZN)2Y4Y 60
A-DF(ZN)2Y4Y 60
A-DF(ZN)2Y4Y 72
A-DF(ZN)2Y4Y 72
A-DF(ZN)2Y4Y 72
A-DF(ZN)2Y4Y 84
A-DF(ZN)2Y4Y 84
A-DF(ZN)2Y4Y 84
A-DF(ZN)2Y4Y 96
A-DF(ZN)2Y4Y 96
A-DF(ZN)2Y4Y 96
A-DF(ZN)2Y4Y 144
A-DF(ZN)2Y4Y 144
A-DF(ZN)2Y4Y 144

A-DF(ZN)2Y4Y

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

2
2
2
4
4
4
8
8
8
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12

10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,0
10,5
10,5
10,5
11,0
11,0
11,0
11,5
11,5
11,5
14,5
14,5
14,5

2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
2700
3000
3000
3000
3000
3000
3000
3000
3000
3000

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
Cable, laterally water-tight
UV-resistant

Min. stat.
bending
radius
mm
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
100,0
105,0
105,0
105,0
110,0
110,0
110,0
115,0
115,0
115,0
145,0
145,0
145,0

Caloric load
app. MJ / m
6,10
6,10
6,10
6,10
6,10
6,10
6,10
6,10
6,10
6,10
6,10
6,10
6,10
6,10
6,10
6,00
6,00
6,00
6,00
6,00
6,00
5,80
5,80
5,80
5,80
5,80
8,40
8,40
8,40
7,20
7,20
7,20
10,40
10,40
10,40

Max.
transverse
pressure
N / cm
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

Weight
kg / km

Part no.

90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
90,0
95,0
95,0
95,0
110,0
110,0
110,0
120,0
120,0
120,0
180,0
180,0
180,0

80915
80927
80945
80735
80928
80895
80691
80809
80118
80627
80931
80947
80578
80576
80577
80672
80935
80950
80732
80936
80951
80920
80938
80921
80939
80954
80922
80940
80955
80923
80941
80956
80926
80944
80959

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are characterized by a stranded construction with jelly filling. They are made waterproof in longitudinal direction
by filling a jelly mass into the stranding cavities. Non-metallic tension elements and a second outer sheath made of polyamide (PA) ensure above
average strain relief and rodent protection. This construction is particularly used in the area of telecommunication and long distance, but also in regular
channels and tubes where rodent infestation is possible.

628

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable


Microduct

A-DQ2Y, central

Cable structure

Core type: Loose tube


Strain relief elements: Aramide
Outer sheath material: PE
Outer sheath colour: Black

Designation

A-DQ2Y
central
A-DQ2Y
central

No. of
fibres

Temperature range

Other data

Laying, min.: -20C


Laying, max.: +60C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Single-mode E9/125

ITU-T G.652

2,5

12

Single-mode E9/125

ITU-T G.652

12

2,5

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Part no.

1,40

Max.
Weight
transverse kg / km
pressure
N / cm
100
6,0

1,40

100

803929

Caloric load
app. MJ / m

180

Min. stat.
bending
radius
mm
40,0

180

40,0

6,0

803664

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM micro fibre-optic cables are characterized by a design that is slim but robust. Around a central tube, there is a composite of swelling
fleece with characteristics that ensure the strain relief, and waterproofing in longitudinal direction of the cable. This construction is particularly used
in tubes and channels. These cables can be blowing into microducts.

629

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable


Microduct

A-DQ2Y, stranded

Cable structure

Core type: Loose tube


Strain relief elements: Aramide
Outer sheath material: PE
Outer sheath colour: Black

Designation

A-DQ2Y
stranded
A-DQ2Y
stranded
A-DQ2Y
stranded
A-DQ2Y
stranded
A-DQ2Y
stranded
A-DQ2Y
stranded
A-DQ2Y
stranded
A-DQ2Y
stranded

No. of
fibres

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -25C
Operating, max.: +70C

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Part no.

0,89

Max.
Weight
transverse kg / km
pressure
N / cm
150
27,0

70,0

0,87

150

27,0

803932

850

70,0

0,87

150

27,0

803930

5,8

850

70,0

0,87

150

27,0

803658

12

5,8

850

60,0

0,87

150

27,0

803659

ITU-T G.652

12

6,8

1000

70,0

1,25

150

40,0

803660

Single-mode E9/125

ITU-T G.652

12

9,4

1800

140,0

2,19

150

79,0

803661

Single-mode E9/125

ITU-T G.652

12

11,2

1500

115,0

2,97

100

90,0

803668

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Caloric load
app. MJ / m

850

Min. stat.
bending
radius
mm
70,0

Single-mode E9/125

ITU-T G.652

5,8

12

Single-mode E9/125

ITU-T G.652

12

5,8

850

24

Single-mode E9/125

ITU-T G.652

12

5,8

48

Single-mode E9/125

ITU-T G.652

12

72

Single-mode E9/125

ITU-T G.652

96

Single-mode E9/125

144
288

803931

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM micro fibre-optic cables are characterized by a design that is slim but robust. Around stranded tubes, there is a composite of swelling
fleece with characteristics that ensure the strain relief, and waterproofing in longitudinal direction of the cable. This construction is particularly used
in tubes and channels. These cables can be blowing into microducts.

630

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable


steel armoured

Cable structure

Core type: Loose tube


Strain relief elements: Glass yarns
Type of armouring: Steel rib
Outer sheath material: PE
Outer sheath colour: Black

Designation

No. of
fibres

A-DQ(ZN)(SR)2Y 4
A-DQ(ZN)(SR)2Y 4
A-DQ(ZN)(SR)2Y 4
A-DQ(ZN)(SR)2Y 12
A-DQ(ZN)(SR)2Y 12
A-DQ(ZN)(SR)2Y 12

A-DQ(ZN)(SR)2Y

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +70C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

OM2
OM1
ITU-T G.652
OM2
OM1
ITU-T G.652

4
4
4
12
12
12

9,5
9,5
9,5
9,5
9,5
9,5

1500
1500
1500
1500
1500
1500

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
Cable, laterally water-tight
UV-resistant
Min. stat.
bending
radius
mm
95,0
95,0
95,0
95,0
95,0
95,0

Caloric load
app. MJ / m
2,00
2,00
2,00
2,00
2,00
2,00

Max.
transverse
pressure
N / cm
500
500
500
500
500
500

Weight
kg / km

Part no.

115,0
115,0
105,0
115,0
115,0
115,0

802917
803925
803927
802918
803926
803928

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are characterized by a compact construction with a swelling fleece. Above-average rodent protection is achieved
with the metallic rodent protection (steel groove) and an outer sheath made of PE. This construction is particularly used in the area of telecommunication
and long distance, but also in regular channels and tubes where rodent infestation is possible.

631

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable


acc. ARCOR Standard

Cable structure

Core type: Loose tube


GRP support element
Strain relief elements: Aramide
Inner sheath material: PE
Type of armouring: Steel rib
Outer sheath material: PE
Outer sheath colour: Black
Designation

A-DF(ZN)2Y(SR)2Y
A-DF(ZN)2Y(SR)2Y
A-DF(ZN)2Y(SR)2Y
A-DF(ZN)2Y(SR)2Y

No. of
fibres
12
24
48
60

A-DF(ZN)2Y(SR)2Y

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -25C
Operating, max.: +60C

Fibre type

Fibre category Number of Outer Max.


fibres per app. mm tensile
core
force N

Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125

ITU-T G.652
ITU-T G.652
ITU-T G.652
ITU-T G.652

2
4
12
12

13,0
13,0
13,0
13,0

2700
2700
2700
2700

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
Cable, laterally water-tight
UV-resistant

Min. stat.
bending
radius
mm
130,0
130,0
130,0
130,0

Caloric load
app. MJ / m
0,00
0,00
0,00
0,00

Max.
transverse
pressure
N / cm
800
800
800
800

Weight
kg / km

Part no.

180,0
180,0
180,0
180,0

82190
800708
800709
800710

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are characterized by a stranded construction with jelly filling. They are made waterproof in longitudinal direction
by filling a jelly mass into the stranding cavities. Above-average rodent protection is achieved with the metallic rodent protection (steel groove) and
the second outer sheath made of PE. This construction is particularly used in the area of telecommunication and long distance where ARCOR standards
must be followed, but also in regular channels and tubes where rodent infestation is possible.

632

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Outdoor Cable Hybrid


acc. DIN VDE 0888

A-DSQ(ZN)B2Y

Cable structure

Temperature range

Core type: Loose tube


GRP support element
Number of fibres per core: 4
Strain relief elements: Glass yarns
Type of armouring: Glass yarns
Outer sheath material: PE
Outer sheath colour: Black

Laying, min.: -10C


Laying, max.: +60C
Operating, min.: -25C
Operating, max.: +60C

Designation

Fibre type

No. of
copper
cores

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

2
2
2
2
2
2
4
4
4

A-DSQ(ZN)B2Y
A-DSQ(ZN)B2Y
A-DSQ(ZN)B2Y
A-DSQ(ZN)B2Y
A-DSQ(ZN)B2Y
A-DSQ(ZN)B2Y
A-DSQ(ZN)B2Y
A-DSQ(ZN)B2Y
A-DSQ(ZN)B2Y

No. of
fibres
4
4
4
4
4
4
4
4
4

Dimensions
of copper
cores
mm
1,2
1,2
1,2
1,5
1,5
1,5
1,5
1,5
1,5

Other data

Corrosiveness acc. to EN50267-2-3


Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant

Outer Max.
Min. stat. Caloric load
app. mm tensile bending app. MJ / m
force N radius
mm
12,0
2100
300
4,80
12,0
2100
300
4,80
12,0
2100
300
4,80
12,5
2300
320
4,80
12,5
2300
320
4,80
12,5
2300
320
4,80
17,0
2600
430
5,80
17,0
2600
430
5,80
17,0
2600
430
5,80

Max.
transverse
pressure
N / cm
200
200
200
200
200
200
200
200
200

Weight Part no.


kg / km
140,0
140,0
140,0
160,0
160,0
160,0
250,0
250,0
250,0

81209
81255
81256
82561
81257
81258
82786
81259
81260

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are designed especially for use in fibre-optical temperature measurements, such as monitoring of dams. The
extreme mechanical requirements in these areas are fulfilled by the specially designed cable construction. These lines are hybrid glass fibre lines with
copper cores and a special PE outer sheath.

633

Data, Network and Bus Technology / HELUKAT Copper data cables

Fibre Optic Outdoor Cable Hybrid


acc. DIN VDE 0888

A-DSF(L)(ZN)2Y

Cable structure

Temperature range

Core type: Loose tube


GRP support element
Number of fibres per core: 12
Strain relief elements: Aramide
Aluminium laminated sheath
Outer sheath material: PE
Outer sheath colour: Black

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -25C
Operating, max.: +60C

Designation

No. of
fibres

Fibre type

No. of
copper
cores

A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y
A-DSF(L)(ZN)2Y

12
12
24
24
48
48
60
60
72
72
96
96
120
120
144
144

Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125

2
4
2
4
2
4
2
4
2
4
2
4
2
4
2
4

Dimensions
of copper
cores
mm
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6

Other data

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
Cable, laterally water-tight
UV-resistant

Outer Max.
Min. stat. Caloric load
app. mm tensile bending app. MJ / m
force N radius
mm
12,0
2500
200
4,80
12,0
2500
200
4,80
13,1
2500
200
4,80
13,1
2500
200
4,80
13,1
2500
200
4,80
13,1
2500
200
4,80
14,1
2500
230
4,80
14,1
2500
230
4,80
14,8
2500
240
5,10
14,8
2500
240
5,10
16,6
3000
280
6,30
16,6
3000
280
6,30
18,4
3000
290
8,50
18,4
3000
290
8,50
20,3
3500
310
10,00
20,3
3500
310
10,00

Max.
transverse
pressure
N / cm
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250

Weight Part no.


kg / km
135,0
140,0
139,0
144,0
141,0
146,0
166,0
171,0
179,0
184,0
276,0
281,0
280,0
285,0
331,0
336,0

80495
80497
800753
801182
80501
80503
80504
80506
80507
80509
80510
80512
80513
80515
80516
80518

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM outdoor cables are designed for use under extreme environmental conditions. With the double jelly filling and the Al/PE laminated
sheath, they are water proof in longitudinal and transverse direction. The welded Al tape acts as an additional vapour barrier. These cables can be
layed directly in the ground, in tubes and in ducts. They are mainly used in local and long-distance networks.

634

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Aerial Fibre Optic Cable


metall free

ADSS

Cable structure

Core type: Loose tube


GRP support element
Strain relief elements: Aramide
Inner sheath material: PE
Outer sheath material: PE
Outer sheath colour: Black

Designation

Number of
fibres

Temperature range

Other data

Laying, min.: -10C


Laying, max.: +60C
Operating, min.: -25C
Operating, max.: +70C

Fibre type

Number of
fibres per
core

Span width
m

Max.
tensile
force kN

Sag at 25C ADSS 9: 2,0 m


Sag at 25C ADSS 16: 4,5 m
Sag at 25C ADSS 35: 9,5 m
Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
Cable, laterally water-tight
UV-resistant
Additional Min. stat.
load
bending
daN / m
radius
mm
0,5
410
0,5
410
0,5
470
0,5
470
0,5
450
0,5
630

Outer
app. mm

Weight
kg / km

Part no.

13,6
13,6
15,6
15,6
15,0
20,8

135
137
177
178
161
316

82390
82391
82392
82393
82394
82395

ADSS 9
ADSS 9
ADSS 9
ADSS 9
ADSS 9
ADSS 9

12
24
36
48
60
144

Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125

4
4
6
8
12
12

150
150
150
150
150
150

9
9
9
9
9
9

ADSS 16
ADSS 16
ADSS 16
ADSS 16
ADSS 16
ADSS 16

12
24
36
48
60
144

Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125

4
4
6
8
12
12

350
350
350
350
350
350

16
16
16
16
16
16

0,3
0,3
0,3
0,3
0,3
0,3

430
430
500
500
480
650

14,4
14,4
16,4
16,4
15,8
21,6

162
165
200
201
184
333

82396
82397
82398
82399
82400
82401

ADSS 35
ADSS 35
ADSS 35
ADSS 35
ADSS 35
ADSS 35

12
24
36
48
60
144

Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125
Single-mode E9/125

4
4
6
8
12
12

700
700
700
700
700
700

35
35
35
35
35
35

0,35
0,35
0,35
0,35
0,35
0,35

520
520
580
580
560
730

17,2
17,2
19,2
19,2
18,6
24,4

198
200
240
241
227
381

82402
82403
82404
82405
82406
82407

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM outdoor cables designed as aerial cables for freely suspended installations on posts and masts. The construction is waterproof in
longitudinal direction thanks to the use of jelly-filled bundle cores and swelling tape. The outer jacket is UV-resistant and at the same time provides
protection against environmental influences, such as snow, ice, sun insolation and wind.

635

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Cable flexible

WK

WK - mobile

A-V(ZN)11Y

Cable structure

Temperature range

Core type: Tight buffer


Strain relief elements: Aramide
Outer sheath colour: Orange

Other data

Laying, min.: +5C


Laying, max.: +50C
Operating, min.: -30C
Operating, max.: +70C

Designation

Number of
fibres

Fibre type

Fibre-optic cable
Fibre-optic cable
Fibre-optic cable
Fibre-optic cable
Fibre-optic cable
Fibre-optic cable
Fibre-optic cable

2
2
4
4
4
8
8

Multimode G50/125
Multimode G62.5/125
Multimode G50/125
Multimode G62.5/125
Single-mode E9/125
Multimode G50/125
Multimode G62.5/125

Outer
app. mm
5,0
5,0
5,8
5,8
5,8
7,0
7,0

Outer
sheath
material
PUR
PUR
PUR
PUR
PUR
PUR
PUR

Min. stat.
bending
radius
mm
75
75
90
90
90
105
105

Max. tensile force: 650 N


Max. transverse pressure: 40 N / cm
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Resistant to hammer impact acc. to
IEC 60794-1-2-E6
Bending cycles acc. to IEC 60794-1-2-E6:
500.000
Oil-resistant
Flame
proof
yes
yes
yes
yes
yes
yes
yes

halogenfree

UL

Weight Part no.


kg / km

yes
yes
yes
yes
yes
yes
yes

no
no
no
no
no
no
no

20
20
31
31
31
47
47

80382
80363
80534
81036
801727
81037
81038

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM cables were designed as mobile field cables. They are easily wound up on a drum and are very tension-proof. As the outer sheath
is tightly anchored on the aramid braiding, it is especially suitable for mobile use. The advantage of these cables is evident especially where mobile
fibre-optic lines are to be installed, such as for drag chains, TV transmission, supervision of protected areas, etc.

636

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Cable flexible

WK

WK - UL/CSA

A-V(ZN)YY

Cable structure

Temperature range

Core type: Tight buffer


Strain relief elements: Aramide
Outer sheath colour: Orange

Other data

Laying, min.: 0C
Laying, max.: +50C
Operating, min.: -30C
Operating, max.: +80C

Designation

Number of Fibre type


fibres

Fibre-optic cable
Fibre-optic cable
Fibre-optic cable

4
4
4

Outer Outer
app. mm sheath
material

Multimode G50/125
Multimode G62.5/125
Single-mode E9/125

7,0
7,0
7,0

PVC
PVC
PVC

Inner
sheath
material
PVC
PVC
PVC

Max. tensile force: 1200 N


Max. transverse pressure: 44 N / cm
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Bending cycles acc. to IEC 60794-1-2-E6: 9.000
Oil-resistant
Min. stat.
bending
radius
mm
75
75
75

Flame
proof

halogenfree

UL

Weight Part no.


kg / km

yes
yes
yes

no
no
no

yes
yes
yes

50
50
50

802792
803934
803935

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM cables were designed as mobile field cables. They are easily wound up on a drum and are very tension-proof. As the outer sheath
is tightly anchored on the aramid braiding, it is especially suitable for mobile use. The advantage of these cables is evident especially where mobile
fibre-optic lines are to be installed, such as windturbine projects, TV transmission, supervision of protected areas, etc.. This series with PVC jacket is
certified according the UL/CSA standard OFNG/ FT4.

637

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Cable flexible


WK robust PUR + PVC (UL/CSA)

Cable structure

AT-V(ZN)H(ZN)11Y, AT-V(ZN)Y(ZN)Y

Temperature range

Core type: Composite buffered


Strain relief elements: Aramide
Outer sheath colour: Black

Designation

Other data

Laying, min.: -10C


Laying, max.: +50C
Operating, min.: -40C
Operating, max.: +90C

Number of Fibre type


fibres

AT-V(ZN)H(ZN)11Y 4
AT-V(ZN)Y(ZN)Y 4
AT-V(ZN)Y(ZN)Y 12
AT-V(ZN)H(ZN)11Y 12
AT-V(ZN)H(ZN)11Y 12

WK

Multimode G50/125
Multimode G50/125
Multimode G50/125
Multimode G50/125
Single-mode E9/125

Outer Outer
app. mm sheath
material

Inner
sheath
material

8,5
8,5
12,4
12,4
12,4

ULSZH
PVC
PVC
ULSZH
ULSZH

PUR
PVC
PVC
PUR
PUR

Max. tensile force: 4800 N


Max. transverse pressure: 200 N / cm
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Resistant to hammer impact acc. to
IEC 60794-1-2-E6
Bending cycles acc. to IEC 60794-1-2-E6: 9.000
Oil-resistant
Min. stat.
bending
radius
mm
100
130
190
190
190

Flame
proof

halogenfree

UL

Weight Part no.


kg / km

yes
yes
yes
yes
yes

yes
no
no
yes
yes

no
yes
yes
no
no

125
125
320
320
320

803346
803348
803349
803347
804700

Dimensions and specifications may be changed without prior notice.

Application

The HELUCOM WK range is set apart by its extreme rugged yet highly-flexible design. It is used wherever demanding environmental conditions and
extreme movements occur. The tight buffer structure enables the cable to be pre-assembled on site with ease. Applications are for example Windturbines,
TV transmissions, mobile field applications, etc..

638

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Cable flexible

Cable structure

WK

AT-V(ZN)YY

Temperature range

Core type: Composite buffered


Strain relief elements: Aramide
Outer sheath colour: Yellow

Other data

Laying, min.: -10C


Laying, max.: +50C
Operating, min.: -40C
Operating, max.: +90C

Designation

Number of Fibre type


fibres

Fibre-optic cable

Outer Outer
app. mm sheath
material

Multimode G50/125

7,4

PVC

Inner
sheath
material
PVC

Max. tensile force: 1200 N


Max. transverse pressure: 100 N / cm
UV-resistant
Resistant to hammer impact acc. to
IEC 60794-1-2-E6
Bending cycles acc. to IEC 60794-1-2-E6: 15
Oil-resistant
Min. stat.
bending
radius
mm
90

Flame
proof

halogenfree

UL

Weight Part no.


kg / km

yes

no

no

65

803364

Dimensions and specifications may be changed without prior notice.

Application

The HELUCOM range is set apart by its extreme rugged yet flexible design. It is used wherever demanding environmental conditions and movements
occur. The tight buffer structure enables the cable to be pre-assembled on site with ease. Applications are for example industry applications, TV
transmissions, etc..

639

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Breakout Cable


outdoor

AT-V(ZN)HH(ZN)B2Y

Cable structure

Temperature range

Core type: Composite buffered


GRP support element
Strain relief elements: Aramide
Inner sheath material: ULSZH
Outer sheath material: PE
Outer sheath colour: Black
Designation

Number of
fibres

AT-V(ZN)HH(ZN)B2Y 4

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Outer
app. mm

Multimode G50/125

13,5

Max.
tensile
force N
1200

Longitudinally water-tight acc. to


IEC 60794-1-2-F5
UV-resistant
Oil-resistant

Min. stat.
bending
radius
mm
340

Max.
transverse
pressure
N / cm
300

Caloric load Weight Part no.


app. MJ / m kg / km
2,95

140

801352

Dimensions and specifications may be changed without prior notice.

Application

The HELUCOM range is set apart by its extreme rugged roden protected design. It is used wherever demanding environmental conditions while fixed
installations occur. The tight buffer structure enables the cable to be pre-assembled on site with ease. Applications are for example industry applications,
etc..

640

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Cable robust


multimode

AT-VYY

Cable structure

Core type: Tight buffer


Strain relief elements: Aramide
Outer sheath material: PVC
Outer sheath colour: Black

Designation

Number of
fibres

AT-VYY

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +60C

Fibre type

Number of Outer
fibres per app. mm
core

Multimode G62.5/125

Max.
tensile
force N

6,8 x 10,2 400

Flame-resistance acc. to IEC 60332-1


Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Oil-resistant
Min. stat.
bending
radius
mm
110,0

Max.
transverse
pressure
N / cm
300

Caloric load Weight


app. MJ / m kg / km

Part no.

1,10

800126

76,0

Dimensions and specifications may be changed without prior notice.

Application

This HELUCOM fibre-optic cable is suited for fixed installations in pits and channels, but also for flexible applications as jumper cable. Because of the
robust construction with Single- and Overall-jacket you also can use it in industrial areas. With the core-construction, direct plug manufacturing, even
on site, poses no problems.

641

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Cable flexible


HCS

I-VH, I-VHH

Cable structure

Core type: Composite buffered


Strain relief elements: Aramide
Outer sheath material: FRNC
Outer sheath colour: Orange

Temperature range

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -10C
Operating, max.: +60C

Designation

Number of
fibres

Fibre type

Outer
app. mm

Max.
tensile
force N

I-VH
I-VHH

1
2

HCS 200/230
HCS 200/230

2,8
3,8 x 6,6

300
600

Other data

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Flame-resistance acc. to IEC 60332-1
Smoke density acc. to IEC 61034

Min. stat.
Max.
bending radius transverse
mm
pressure
N / cm
40
10
50
10

Caloric load Weight


app. MJ / m kg / km
0,26
0,52

2,8
30,0

Part no.

800579
81238

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM HCS fibre lines are suitable for stationary installation indoors. For heavy-duty mechanical requirements, such as application in
industrial environments, a version with PUR outer sheath is available on request. With a HCS fibre transmission lengths of up to 300m can be achieved.
With the tight buffer construction, direct plug manufacturing, even on site, poses no problems.

642

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Breakout Cable flexible


HCS

AT-V(ZN)HH

Cable structure

Core type: Composite buffered


GRP support element
Strain relief elements: Aramide
Outer sheath material: FRNC
Outer sheath colour: Black

Designation

Number of
fibres

AT-V(ZN)HH

Fibre type

Temperature range

Other data

Laying, min.: -20C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +70C

Number of Outer
fibres per app. mm
core

HCS 200/230

9,0

Max.
tensile
force N
800

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Flame-resistance acc. to IEC 60332-1
Smoke density acc. to IEC 61034
UV-resistant
Oil-resistant
Min. stat.
bending
radius
mm
225,0

Max.
transverse
pressure
N / cm
100

Caloric load Weight


app. MJ / m kg / km

Part no.

1,60

802260

76,0

Dimensions and specifications may be changed without prior notice.

Application

This HELUCOM HCS fibre cable is suitable for fixed and normal flexible installation. Possible applications are normal requirements and also limited
industrial environments. With the tight buffer construction, direct plug manufacturing, even on site, poses no problems. With a HCS fibre transmission
lengths of up to 300m can be achieved.

643

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Breakout Cable robust,


flexible
HCS UL/CSA

I-V(ZN)YY

Cable structure

Core type: Composite buffered


Strain relief elements: Aramide
Outer sheath material: PVC
Outer sheath colour: Black
Designation

Number of
fibres

I-V(ZN)YY

Fibre type

Temperature range

Other data

Laying, min.: -20C


Laying, max.: +75C
Operating, min.: -30C
Operating, max.: +85C
Number of Outer
fibres per app. mm
core

HCS 200/230

7,5

Max.
tensile
force N
800

Flame-resistance acc. to IEC 60332-1 and


IEC 60332-3
UV-resistant
Oil-resistant
Min. stat.
bending
radius
mm
100,0

Max.
transverse
pressure
N / cm
300

Caloric load Weight


app. MJ / m kg / km

Part no.

1,40

801733

68,0

Dimensions and specifications may be changed without prior notice.

Application

This HELUCOM HCS fibre cable is suitable for fixed and normal flexible installations. Possible applications are normal and heavy-duty mechanical
requirements for example in industrial environments. Because of a special PVC jacket this construction is certified by UL (FT1 and FT4). With the tight
buffer construction, direct plug manufacturing, even on site, poses no problems. With a HCS fibre transmission lengths of up to 300m can be achieved.

644

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Breakout Cable robust,


flexible
HCS

I-V(ZN)Y11Y

Cable structure

Core type: Composite buffered


Strain relief elements: Aramide
Outer sheath material: PUR
Outer sheath colour: Red
Designation

Number of
fibres

I-V(ZN)Y11Y

Fibre type

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +70C
Number of Outer
fibres per app. mm
core

HCS 200/230

7,0

Max.
tensile
force N
800

Oil-resistant

Min. stat.
bending
radius
mm
50,0

Max.
transverse
pressure
N / cm
150

Caloric load Weight


app. MJ / m kg / km

Part no.

1,014

800980

43,0

Dimensions and specifications may be changed without prior notice.

Application

This HELUCOM HCS fibre cable is suitable for fixed installation. Possible applications are normal and heavy-duty mechanical requirements for example
in industrial environments. With the tight buffer construction, direct plug manufacturing, even on site, poses no problems. With a HCS fibre transmission
lengths of up to 300m can be achieved.

645

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Breakout Cable robust


HCS

AT-VQH(ZN)B2Y

Cable structure

Core type: Composite buffered


GRP support element
Strain relief elements: Aramide
Type of armouring: Glass yarns
Outer sheath material: PE
Outer sheath colour: Black
Designation

Number of
fibres

AT-VQH(ZN)B2Y

Fibre type

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -25C
Operating, max.: +70C

Number of Outer
fibres per app. mm
core

HCS 200/230

11,0

Max.
tensile
force N
1500

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Oil-resistant
Min. stat.
bending
radius
mm
200,0

Max.
transverse
pressure
N / cm
500

Caloric load Weight


app. MJ / m kg / km

Part no.

2,10

801196

90,0

Dimensions and specifications may be changed without prior notice.

Application

This HELUCOM HCS fibre cable is suitable for fixed installation outdoors. Possible applications are normal and heavy-duty mechanical requirements
for example in industrial environments. This is the reason we also equiped the cable with a non-metallic rodent-protection.With the tight buffer
construction, direct plug manufacturing, even on site, poses no problems. With a HCS fibre transmission lengths of up to 300m can be achieved.

646

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Fibre Optic Universal Cable


HCS

A/I-DQ(ZN)BH

Cable structure

Core type: Loose tube


Strain relief elements: Glass yarns
Type of armouring: Glass yarns
Outer sheath material: FR/LSOH
Outer sheath colour: Black

Designation

A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH
A/I-DQ(ZN)BH

Number of
fibres
4
8
12
24
48

Fibre type

Temperature range

Other data

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +70C

Number of Outer
fibres per app. mm
core

HCS 200/230
HCS 200/230
HCS 200/230
HCS 200/230
HCS 200/230

4
8
12
8
8

8,5
8,5
8,5
17,7
18,9

Max.
tensile
force N
1500
1500
1500
6000
6000

Corrosiveness acc. to EN50267-2-3


Halogen-free acc. to 60754-2
Flame-resistance acc. to IEC 60332-1
Smoke density acc. to IEC 61034
Longitudinally water-tight acc. to
IEC 60794-1-2-F5
UV-resistant
Min. stat.
bending
radius
mm
130,0
130,0
130,0
265,0
285,0

Max.
transverse
pressure
N / cm
150
150
150
300
300

Caloric load Weight


app. MJ / m kg / km

Part no.

2,00
2,00
2,00
3,20
3,20

801198
802001
802002
802003
802004

76,0
79,0
82,0
280,0
355,0

Dimensions and specifications may be changed without prior notice.

Application

These HELUCOM fibre-optic cables are available either as central bundle core cable or as stranded versions. They are suitable for fixed indoor and
outdoor cabling of buildings and industry facilities. They are used in particular if the installation is to be done in one piece from the inside to the outside
without additional use of couplings. With their black UV-resistant outer sheath and the non-metallic rodent protection, they are perfectly suited for
outdoor use. The halogen-free outer sheath makes installation inhouse possible without any problems.

647

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Plastic Fibre cable industry


POF/PE

I-V2Y, I-V2Y(ZN)11Y

Cable structure

Optical characteristic

Fibre type: POF 980/1000


Fibre cladding: PE

Designation

Refractive index core: 1,492


Refractive index cladding: 1,419
Numerical aperture: 0,5
Attenuation see table
Outer
sheath
material

I-V2Y 1P 980/1000
PE
I-V2Y 2P 980/1000
PE
I-V2Y(ZN)11Y 1P 980/1000
PUR
I-V2Y(ZN)11Y 2P 980/1000
PUR
I-V2Y(ZN)11Y 2P 980/1000
PUR
I-V2Y(ZN)11Y 4P 980/1000
PUR
I-V2Y(ZN)11Y 2P 980/1000 + 2x1mm Cu PUR
I-V2Y(ZN)11Y 2P 980/1000 + 3x1,5mm Cu PUR

Sheath
colour

Outer
app. mm

Max.
tensile
force N

Black
Black
Violet
Violet
Violet
Violet
Red
Red

2,2
2,2 x 4,4
5,8
6,0
6,0
7,1
7,8
11,0

70
140
400
400
400
400
200
200

Min. stat.
bending
radius
mm
25,0
25,0
30,0
31,0
31,0
45,0
70,0
70,0

Temperature range

Laying, min.: -20C


Laying, max.: +80C
Operating, min.: -20C
Operating, max.: +80C
Fibre
Oilattenuation resistant
160A1
160A1
230A1
230A1
230A1
230A1
230A1
230A1

no
no
yes
yes
yes
yes
yes
yes

Acc. to Weight
DESINA kg / km
no
no
yes
yes
yes
yes
no
no

4,0
8,0
30,0
36,0
36,0
65,0
60,0
132,0

Part no.

80532
80388
81611
80629
81882
80630
82032
82033

Dimensions and specifications may be changed without prior notice.

Application

HELUCOM plastic-fibre cables are used in mechanical engineering, both in mobile and fixed applications. With different constructions, such as PUR
outer sheaths, special strain relief components, hybrid construction with copper cores for power supply or only raw fibre cables, any possible fields
of application are covered. Due to their solidity and their simple adjustability on site, the plastic-fibres (PMMA) are particularly suitable for applications
where trouble-free data transmission in necessary under heavy-duty conditions.

648

Data, Network and Bus Technology / HELUCOM Fibre Optic cables

Plastic Fibre Cable Industry


POF/PA

I-V4Y(ZN)11Y

Cable structure

Optical characteristic

Fibre type: POF 980/1000


Fibre cladding: PA

Designation

Refractive index core: 1,492


Refractive index cladding: 1,419
Numerical aperture: 0,5
Attenuation see table
Outer
sheath
material

I-V4Y(ZN)11Y 2P980/1000 RUGGED


PUR
I-V4Y(ZN)11Y 2P980/1000 FLEX RUGGED PUR
I-V4Y(ZN)11Y 2P980/1000 HEAVY
PUR

Sheath
colour

Outer
app. mm

Max.
tensile
force N

Red
Red
Red

8,0
8,0
6,0

100
100
100

Min. stat.
bending
radius
mm
50,0
50,0
30,0

Temperature range

Laying, min.: -5C


Laying, max.: +50C
Operating, min.: -20C
Operating, max.: +70C
Fibre
Oilattenuation resistant
160A1
250A1
160A1

yes
yes
yes

Acc. to Weight
DESINA kg / km
no
no
no

42,0
51,0
28,0

Part no.

801200
801201
801202

Dimensions and specifications may be changed without prior notice.

Application

Signal lines as plastic optical fibre. The use of these transmission systems significantly reduces the number of different cables in a planned bus installation
in machine tools operations. Furthermore, possible EMC problems are prevented by the metal-free construction. The main application of these cables
are in machine construction and automobile industry (PA version).

649

FIBRESPECIFICATIONS
Granded index fibres (multimode)
Specification
Fibre catergorie
Core diameter
Numerical aperture
Typ. attenuation
Min. bandwidth

850 nm
1300 nm
850 nm
1300 nm

Fibre type G 50/125


OM2 Standardfibre
50 + 3 m
0,200 + 0,015
2,8 dB/km
0,7 dB/km
500 MHz x km
800 MHz x km

Cladding diameter
Primary coating diameter
Core noncircularity
Cladding concentricity error
Cladding noncircularity
Specification
Fibre catergorie
Core diameter
Numerical aperture
Typ. attenuation
Min. bandwidth

Fibre type G 62,5/125


OM1 Standardfibre
62,5 + 3 m
0,275 + 0,015
3,0 dB/km
1,0 dB/km
200 MHz x km
500 MHz x km
125 + 1 m
245 + 10 m
<5%
< 3,0 m
< 2,0 %

850 nm
1300 nm
850 nm
1300 nm

Cladding diameter
Primary coating diameter
Core noncircularity
Cladding concentricity error
Cladding noncircularity

OM3 Standardfibre
50 + 3 m
0,200 + 0,015
2,5 dB/km
0,5 dB/km
1500 MHz x km
500 MHz x km
125 + 1 m
245 + 10 m
<5%
< 3,0 m
< 2,0 %

Fibre type G 50/125


OM4 Standardfibre
50 + 3 m
0,200 + 0,015
3,0 dB/km
1,0 dB/km
3500 MHz x km
500 MHz x km
125 + 1 m
245 + 10 m
<5%
< 6,0 m
< 2,0 %

Single-Mode-Fibre
Specification
Fibre catergorie
Attenuation
Dispersion

1300 nm
1550 nm
1285 - 1330 nm
1550 nm

Wave length
Mode field diameter at 1310 nm
Cladding diameter
Primary coating diameter
Cut-off wavelength
Cladding concentricity error
Cladding noncircularity

Fibre type E9...10/125 (single mode)


ITU-T G. 652.d
0,36 dB/km
0,22 dB/km
< 3,5 ps/(nm x km)
< 19 ps/(nm x km)
1312 nm
9,3 + 0,5 m
125 + 1 m
245 + 10 m
< 1250 nm
< 0,8 m
< 1,0 %

POF and HCS-Fibre


Specification
Core diameter
Numerical aperture
Typ. attenuation
Min. Bandwidth
Wallthickness

650 nm
850 nm
650 nm
850 nm

Fibre type POF P980/1000

Fibre type HCS K200/230

980 m
0,5
160 dB/km
10 MHz x 100 m
-

200 m
0,37
10 db/km
8 dB/km
17 MHz x km
20 MHz x km

1000 m

230 m
Fibres with other parameteres on request

650

FIBRE OPTIC DESIGN CODE acc. to DIN VDE 0888


1

10

11

12

13

14
Lg layerstranding

Bandwidth in MHz for 1 km


(GF) dispersion parameter
in:
ps
nmxkm
Wavelength
B = 850 nm
F = 1300 nm
H = 1550 nm
Attenuation coefficient in dB/km
Cladding diameter in m
Core diameter in m of graded index fibre
Field diameter in m of single mode fibre
Design
E Single mode fibre
G Graded index fibre
Number of fibres
Number of fibres per buffer
Number of multifibre buffer
Y
H
B
BY
B2Y

PVC-sheath
Sheath with halogenfree material
Armouring
Armouring with PVC-protective covering sheath
Armouring with PE-protective covering sheath

Y
PVC-sheath
2Y
PE-sheath
4Y
PA-sheath
11Y
PUR-sheath
(L)2Y
PE-Laminated sheath
(ZN)2Y PE-sheath with nometallic strength member
(L)(ZN)2Y PE-Laminated sheath with nonmetallic strength member

Filling of the cable core with


petroleum jelly
Q Swellingmaterial
S
V
K
H
W
B
D
I
A
AT

Metallic element in the cable core

Tight buffer
Composite buffer fibre
Loose buffer nonfilled
Loose buffer, filled
Multifibre buffer nonfilled
Multifibre buffer filled

Indoor cable
Outdoor cable
Outdoor fan out cable

651

COPPER DATA CABLES HELUKAT

Designation

Page

HELUKAT 155 UTP solid

654

HELUKAT 155 U/UTP solid, UL

655

HELUKAT 300 U/UTP solid, UL

656

HELUKAT 100 U/UTP flex

657

HELUKAT 155 F/UTP solid

658

HELUKAT 100 F/UTP flex

659

HELUKAT 100-FE60 F/UTP solid

660

HELUKAT 200 F/UTP flex, UL

661

HELUKAT 200 SF/UTP solid

662

HELUKAT 200 SF/UTP duplex solid

663

HELUKAT 200 SF/UTP flex

664

HELUKAT 300 U/FTP flex, UL

665

HELUKAT 450 F/FTP solid

666

HELUKAT 450 F/FTP duplex solid

667

HELUKAT 500 F/FTP solid

668

HELUKAT 500 F/FTP duplex solid

669

HELUKAT 500 U/FTP flex

670

HELUKAT 600 S/FTP solid

671

HELUKAT 600 S/FTP duplex solid

672

HELUKAT 600 S/FTP flex

673

HELUKAT 600A S/FTP solid outdoor

674

HELUKAT 600E S/FTP solid, direct burial

675

HELUKAT 600AE S/FTP solid direct burial

676

HELUKAT 1200-7A S/FTP solid

677

HELUKAT 1200-7A S/FTP duplex solid

678

HELUKAT 1200 S/FTP solid

679

HELUKAT 1200 S/FTP duplex solid

680

HELUKAT 1500 S/FTP solid

681

HELUKAT 1500 S/FTP duplex solid

682

IBM type 1A

683

653

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

155

Category 5e

U/UTP

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

U/UTP 4x2xAWG 24/1 PVC

0,51 mm
Copper, bare
PE
whbu/bu, whog/og, whgn/gn, whbn/bn
PVC
app. 4,9 mm
Grey
100 Ohm 15 ohm at 1 to 100 MHz
100 Ohm 20 ohm at 101 to 155 MHz
190 Ohm/km max.
50 nF/km nom.
66 %
10
6,3
50,3
44,0

16
8,0
47,3
39,3

62,5
16,5
38,4
21,9

100
21,3
35,3
14,0

155
26,8
33,0
6,2

app. 26 kg/km
40 mm
-20C
+60C
0,40 MJ/m
17,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5e

Application

HELUKAT155 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Fast Ethernet, Ethernet, ATM155, FDDI, token ring 4/16 Mbit/s, or
ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application in tight cable channels and platforms due
to their optimized construction.

Part no.

80053, U/UTP 4x2xAWG24/1 PVC (UTP)

Dimensions and specifications may be changed without prior notice.

654

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

155

Category 5e

U/UTP UL

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(db/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

U/UTP 4x2xAWG 24/1 PVC, UL

0,53 mm
Copper, bare
PE
whbu/bu, whog/og, whgn/gn, whbn/bn
PVC
app. 5,2 mm
Grey
100 Ohm 15 ohm at 1 to 100 MHz
100 Ohm 20 ohm at 101 to 155 MHz
190 Ohm/km max.
50 nF/km nom.
66 %
10
6,1
65,0
58,9

16
7,7
63,0
55,3

62,5
15,2
53,0
37,8

100
19,9
40,0
20,1

155
22,7
37,0
14,3

app. 35 kg/km
42 mm
-20C
+60C
0,43 MJ/m
17,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5e, Flame-retardant acc.
to IEC 60332-1, Smoke density acc. to IEC 61034, CMX 444

Application

HELUKAT155 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI, token ring
4/16 Mbit/s, or ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application in tight cable channels
and platforms due to their optimized construction. This type is certified according UL because of the special PVC jacket

Part no.

802171, U/UTP 4x2xAWG24/1 PVC UL (UTP)

Dimensions and specifications may be changed without prior notice.

655

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

300

Category 6

U/UTP UL

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(db/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

U/UTP 4x2xAWG 24/1 PVC, UL

0,55 mm
Copper, bare
PE
whbu/bu, whog/og, whgn/gn, whbn/bn
Polyester foil over stranded bundle
PVC
app. 6,3 mm
Grey
100 Ohm 15 ohm at 1 to 100 MHz
100 Ohm 20 Ohm at 101 to 300 MHz
190 Ohm/km max.
50 nF/km nom.
67 %
10
5,6
72,0
66,4

16
7,0
70,0
63,0

62,5
14,3
65,0
50,7

100
18,2
63,0
44,8

155
22,9
60,0
37,1

200
26,0
57,0
31,0

300
32,5
55,0
22,5

app. 46 kg/km
55 mm
-20C
+60C
0,68 MJ/m
20,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 6, Flame-retardant acc.
to IEC 60332-1, Smoke density acc. to IEC 61034, CMX 444

Application

HELUKAT300 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI, token ring
4/16 Mbit/s, or ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application in tight cable channels
and platforms due to their optimized construction. This type is certified according UL because of the special PVC jacket

Part no.

802172, U/UTP 4x2xAWG24/1 PVC UL (UTP)

Dimensions and specifications may be changed without prior notice.

656

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN-Cable

100

Category 5

U/UTP flex

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/10m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

U/UTP 4x2xAWG 26/7 PVC

0,48 mm
Copper, bare
PO
whbu/bu, whog/og, whgn/gn, whbn/bn
PVC
app. 4,5 mm
Grey similar to RAL 7035
100 Ohm 15 ohm at 1 to 100 MHz
290 Ohm/km max.
50 nF/km nom.
74 %
10
0,9
53,0
52,1

16
1,2
50,0
48,8

62,5
2,4
41,0
38,6

100
3,1
38,0
34,9

app. 17 kg/km
35 mm
-20C
+60C
0,527 MJ/m
11,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5

Application

HELUKAT100 data cables are used in the tertiary level of a network as patch cables and connection cables. They are characterized by large performance
reserves and outstanding performance. They can be used to implement services such as Fast Ethernet, Ethernet, ATM155, FDDI, token ring 4/16
Mbit/s, or ISDN absolutely trouble-free. With its optimized construction, the HELUKAT100 series can be manufactured quickly and easily with all
common RJ45 plugs.

Part no.

80055, U/UTP 4x2xAWG 26/7 PVC (UTP)

Dimensions and specifications may be changed without prior notice.

657

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

155

Category 5e

F/UTP

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Drain wire:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

F/UTP 4x2xAWG 24/1 PVC

0,51 mm
Copper, bare
PE
whbu/bu, whog/og, whgn/gn, whbn/bn
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
yes
PVC
app. 5,9 mm
Yellow similar to RAL 1021
100 Ohm 15 ohm at 1 to 100 MHz
100 Ohm 20 ohm at 101 to 155 MHz
170 Ohm/km max.
50 nF/km nom.
69 %
10
5,9
59,0
53,1

16
7,6
53,0
45,4

62,5
15,7
44,0
28,3

100
20,3
40,0
19,7

155
22,0
40,0
18,0

app. 40 kg/km
48 mm
-20C
+60C
0,40 MJ/m
18,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5e

Application

HELUKAT155 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Fast Ethernet, Ethernet, ATM155, FDDI, token ring 4/16 Mbit/s, or
ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application in tight cable channels and platforms due
to their optimized construction.

Part no.

80043, F/UTP 4x2xAWG24/1 PVC (FTP)

Dimensions and specifications may be changed without prior notice.

658

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

100

Category 5

F/UTP flex

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Drain wire:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/10m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

F/UTP 4x2xAWG 26/7 FRNC

0,48 mm
Copper, bare
Foam-skin-PE
whbu/bu, whog/og, whgn/gn, whbn/bn
Polyester foil, aluminium-lined
yes
FRNC
app. 5,3 mm
Grey similar to RAL 7035
100 Ohm 15 ohm at 1 to 100 MHz
290 Ohm/km max.
50 nF/km nom.
74 %
10
0,9
58,0
57,1

16
1,2
56,0
54,8

62,5
2,4
45,0
42,6

100
2,9
43,0
40,1

app. 31 kg/km
40 mm
-20C
+60C
0,45 MJ/m
14,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5, Flame-retardant acc.
to IEC 60332-1, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

Application

HELUKAT100 data cables are used in the tertiary level of a network as patch cables and connection cables. They are characterized by large performance
reserves and outstanding performance. They can be used to implement services such as Fast Ethernet, Ethernet, ATM155, FDDI, token ring 4/16
Mbit/s, or ISDN absolutely trouble-free. With its optimized construction, the HELUKAT100 series can be manufactured quickly and easily with all
common RJ45 plugs.

Part no.

81278, F/UTP 4x2xAWG 26/7 FRNC (FTP)

Dimensions and specifications may be changed without prior notice.

659

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

100

Category 5

F/UTP FE60

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Drain wire:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

F/UTP 4x2xAWG 23/1 FR-0H

0,57 mm
Copper, bare
PO + flame resistant tape
whbu/bu, whog/og, whgn/gn, whbn/bn
PO tape
Helical glasfibre tape
Polyester foil, aluminium-lined
yes
LSZH
app. 8,3 mm
Red
100 Ohm 15 ohm at 1 to 100 MHz
188 Ohm/km max.
65 nF/km nom.
67 %
10
5,7
56,0
50,3

16
7,3
53,0
45,7

62,5
14,9
42,0
27,1

100
19,3
38,0
18,7

app. 75 kg/km
130 mm
-20C
+70C
0,72 MJ/m
24,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5, Flame-retardant acc.
to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

Application

HELUKAT100-FE60 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance
reserves and outstanding performance. They can be used to implement services such as Fast Ethernet, Ethernet, ATM155, FDDI, token ring 4/16
Mbit/s, or ISDN absolutely trouble-free. Likewise, the thermal characteristics are perfectly suited to realize an isolation integrity according EN50200-FE60
due to their optimized construction.

Part no.

804045, F/UTP 4x2xAWG23/1 FRNC (FTP)

Dimensions and specifications may be changed without prior notice.

660

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

200

Category 5e

F/UTP Flex, UL

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Drain wire:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(db/10m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

F/UTP 4x2xAWG 26/7 PVC, UL

0,48 mm
Copper, bare
PE
whbu/bu, whog/og, whgn/gn, whbn/bn
Polyester foil, aluminium-lined
yes
PVC
app. 5,4 mm
Grey similar to RAL 7035
100 Ohm 15 ohm at 1 to 100 MHz
100 Ohm 20 Ohm at 101 to 200 MHz
290 Ohm/km max.
50 nF/km nom.
67 %
10
0,9
62,0
61,1

16
1,2
60,0
58,8

62,5
2,4
50,0
47,6

100
3,1
48,0
44,9

200
3,9
45,0
41,1

app. 30 kg/km
44 mm
-20C
+60C
0,40 MJ/m
15,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5e, Flame-retardant acc.
to IEC 60332-1, Smoke density acc. to IEC 61034, CMX 444

Application

HELUKAT200 data cables are used in the tertiary level of a network as patch cables and connection cables. They are characterized by large performance
reserves and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI,
token ring 4/16 Mbit/s, or ISDN absolutely trouble-free. With its optimized construction, the HELUKAT200 series can be manufactured quickly and
easily with all common RJ45 plugs. This type is certified according UL because of the special PVC jacket.

Part no.

802173, F/UTP 4x2xAWG26/7 PVC UL (FTP)

Dimensions and specifications may be changed without prior notice.

661

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

200

Category 5e

SF/UTP

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

SF/UTP 4x2xAWG 24/1 PVC

0,51 mm
Copper, bare
Foam-skin-PE
whbu/bu, whog/og, whgn/gn, whbn/bn
Polyester foil, aluminium-lined
Cu braid
PVC / FRNC
app. 6,0 mm / app. 6,0 mm
Grey similar to RAL 7035
100 Ohm 15 ohm at 1 to 100 MHz
100 Ohm 20 Ohm at 101 to 200 MHz
185 Ohm/km max.
48 nF/km nom.
74 %
10
5,6
62,0
56,4

16
7,2
59,0
51,8

62,5
14,4
50,0
35,6

100
18,2
46,0
27,8

200
25,9
40,0
14,6

app. 50 kg/km
52 mm
-20C
+60C
0,60 MJ/m / 0,48 MJ/m
28,00 kg/km

Norms

81610:
Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5e
81609:
Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5e, Flame-retardant:
acc. to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

Application

HELUKAT200 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI, token ring
4/16 Mbit/s, or ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application in tight cable channels
and platforms due to their optimized construction.

Part no.

81610, SF/UTP 4x2xAWG 24/1 PVC (S-FTP)

Dimensions and specifications may be changed without prior notice.

662

81609, SF/UTP 4x2xAWG 24/1 FRNC (S-FTP)

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

200

Category 5e

SF/UTP duplex

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Cable dimensions:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

SF/UTP 2x(4x2xAWG 24/1) FRNC

0,51 mm
Copper, bare
Foam-skin-PE
whbu/bu, whog/og, whgn/gn, whbn/bn
Polyester foil, aluminium-lined
Cu braid
FRNC
app. 6,0 mm x 12,5 mm
Green similar to RAL 6018
100 Ohm 15 ohm at 1 to 100 MHz
100 Ohm 20 Ohm at 101 to 200 MHz
185 Ohm/km max.
48 nF/km nom.
74 %
10
5,6
62,0
56,4

16
7,2
59,0
51,8

62,5
14,4
50,0
35,6

100
18,2
46,0
27,8

200
25,9
40,0
14,6

app. 100 kg/km


52 mm
-20C
+60C
0,96 MJ/m
56,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5e, Flame-retardant acc.
to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

R
Application

HELUKAT200 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI, token ring
4/16 Mbit/s, or ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application in tight cable channels
and platforms due to their optimized construction.

Part no.

81123, SF/UTP 2x(4x2xAWG 24/1) FRNC (S-FTP)

Dimensions and specifications may be changed without prior notice.

663

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

200

Category 5e

SF/UTP flex

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/10m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

SF/UTP 4x2xAWG 26/7 FRNC

0,48 mm
Copper, bare
Foam-skin-PE
whbu/bu, whog/og, whgn/gn, whbn/bn
Polyester foil, aluminium-lined
Cu braid
FRNC
app. 5,4 mm
Grey similar to RAL 7035
100 Ohm 15 ohm at 1 to 100 MHz
100 Ohm 20 Ohm at 101 to 200 MHz
300 Ohm/km max.
47 nF/km nom.
69 %
10
0,8
58,0
57,2

16
1,1
56,0
54,9

62,5
2,4
45,0
42,6

100
2,9
43,0
40,1

200
4,3
37,0
32,7

app. 40 kg/km
46 mm
-20C
+60C
0,543 MJ/m
24,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5e, Flame-retardant acc.
to IEC 60332-1, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

Application

HELUKAT200 data cables are used in the tertiary level of a network as patch cables and connection cables. They are characterized by large performance
reserves and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI,
token ring 4/16 Mbit/s, or ISDN absolutely trouble-free. With its optimized construction, the HELUKAT200 series can be manufactured quickly and
easily with all common RJ45 plugs.

Part no.

81254, SF/UTP 4x2xAWG 26/7 FRNC (S-FTP)

Dimensions and specifications may be changed without prior notice.

664

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

300

Category 6

U/FTP, UL

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Drain wire:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(db/10m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

U/FTP 4x2xAWG 26/7 PVC, UL

0,48 mm
Copper, tinned
Foam-skin-PE
whbu/bu, whog/og, whgn/gn, whbn/bn
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
yes
PVC
app. 5,9 mm
Grey similar to RAL 7035
100 Ohm 15 ohm at 1 to 100 MHz
100 Ohm 20 Ohm at 101 to 300 MHz
290 Ohm/km max.
45 nF/km nom.
77 %
10
0,9
90,0
89,1

16
1,1
88,0
86,9

62,5
2,2
83,0
80,8

100
2,7
80,0
77,3

200
3,9
76,0
72,1

300
4,7
73,0
68,3

app. 37 kg/km
48 mm
-20C
+60C
0,41 MJ/m
20,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 6, Flame-retardant acc.
to IEC 60332-1, Smoke density acc. to IEC 61034, CMX 444

Application

HELUKAT300 data cables are used in the tertiary level of a network as patch cables and connection cables. They are characterized by large performance
reserves and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI,
token ring 4/16 Mbit/s, or ISDN absolutely trouble-free. With its optimized construction, the HELUKAT300 series can be manufactured quickly and
easily with all common RJ45 plugs. This type is certified according UL because of the special PVC jacket.

Part no.

802174, U/FTP 4x2xAWG 26/7 PVC

Dimensions and specifications may be changed without prior notice.

665

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

450

Category 6

F/FTP

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Drain wire:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

F/FTP 4x2xAWG 24/1 FRNC

0,52 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
Polyester foil, aluminium-lined
yes
FRNC
app. 7,4 mm
Green similar to RAL 6018

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 450 MHz
165 Ohm/km max.
43 nF/km nom.
79 %
10
5,4
100,0
94,6

16
7,0
100,0
93,0

62,5
13,8
95,8
82,0

100
17,6
94,5
76,9

200
26,0
91,0
65,0

300
34,0
87,0
53,0

450
38,5
84,3
45,8

app. 50 kg/km
59 mm
-20C
+60C
0,57 MJ/m
24,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 6, Flame-retardant acc.
to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

Application

HELUKAT450 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI, token ring
4/16 Mbit/s or ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application in tight cable channels
and platforms due to their optimized construction.

Part no.

82501, F/FTP 4x2xAWG 24/1 FRNC (S-STP)

Dimensions and specifications may be changed without prior notice.

666

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

450

Category 6

F/FTP duplex

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Drain wire:
Outer sheath material:
Cable dimensions:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

F/FTP 2x(4x2xAWG 24/1) FRNC

0,52 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
Polyester foil, aluminium-lined
yes
FRNC
app. 7,4 mm x 15,0 mm
Green similar to RAL 6018

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 450 MHz
165 Ohm/km max.
43 nF/km nom.
79 %
10
5,4
100,0
94,6

16
7,0
100,0
93,0

62,5
13,8
95,8
82,0

100
17,6
94,5
76,9

200
26,0
91,0
65,0

300
34,0
87,0
53,0

450
38,5
84,3
45,8

app. 100 kg/km


59 mm
-20C
+60C
1,14 MJ/m
48,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 6, Flame-retardant acc.
to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

Application

HELUKAT450 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI, token ring
4/16 Mbit/s or ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application in tight cable channels
and platforms due to their optimized construction.

Part no.

82502, F/FTP 2x4x2xAWG 24/1 FRNC (S-STP)

Dimensions and specifications may be changed without prior notice.

667

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

500

Category 6A

F/FTP

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Drain wire:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(db/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

F/FTP 4x2xAWG 23/1 LSZH

0,57 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
Polyester foil, aluminium-lined
yes
LSZH
app. 7,5 mm
Blue Lilac similar to RAL 4005

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 500 MHz
160 Ohm/km max.
45 nF/km nom.
80 %
10
5,7
100,0
94,3

16
7,2
100,0
92,8

62,5
14,2
100,0
85,8

100
18,1
97,4
79,3

200
25,8
92,9
67,1

250
29,0
91,4
62,4

300
31,9
90,2
58,3

500
41,8
86,9
45,1

app. 50 kg/km
100 mm
-20C
+60C
0,55 MJ/m
26,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 6A, Flame-retardant acc.
to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

Application

HELUKAT 500 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as 10Gigabit Ethernet, Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155,
FDDI, token ring 4/16 Mbit/s or ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application in tight
cable channels and platforms due to their optimized construction.

Part no.

803378, F/FTP 4x2xAWG 23/1 LSZH (S-STP)

Dimensions and specifications may be changed without prior notice.

668

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

500

Kategorie 6A

F/FTP duplex

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Drain wire:
Outer sheath material:
Cable dimensions:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(db/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

F/FTP 2x(4x2xAWG 23/1) LSZH (S-STP)

0,57 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
Polyester foil, aluminium-lined
yes
LSZH
app. 7,8 mm x 15,9 mm
Blue Lilac similar to RAL 4005

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 500 MHz
160 Ohm/km max.
45 nF/km nom.
80 %
10
5,7
100,0
94,3

16
7,2
100,0
92,8

62,5
14,2
100,0
85,8

100
18,1
97,4
79,3

200
25,8
92,9
67,1

250
29,0
91,4
62,4

300
31,9
90,2
58,3

500
41,8
86,9
45,1

app. 100 kg/km


100 mm
-20C
+60C
1,13 MJ/m
52,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 6A, Flame-retardant acc.
to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

Application

HELUKAT 500 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as 10Gigabit Ethernet, Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155,
FDDI, token ring 4/16 Mbit/s or ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application in tight
cable channels and platforms due to their optimized construction.

Part no.

803379, F/FTP 2x4x2xAWG 23/1 LSZH (S-STP)

Dimensions and specifications may be changed without prior notice.

669

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

500

Category 6A

U/FTP, flex

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Drain wire:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/10m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

U/FTP 4x2xAWG 26/7 (stranded) LSZH

0,48 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
yes
LSZH
app. 5,8 mm
Grey similar to RAL 7035

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 500 MHz
330 Ohm/km max.
54 nF/km nom.
78 %
10
0,8
100,0
99,2

16
1,1
100,0
98,9

62,5
2,1
100,0
97,9

100
2,7
97,0
94,3

200
3,9
92,0
88,1

250
4,4
91,0
86,6

500
6,3
86,0
79,7

app. 35 kg/km
49 mm
-20C
+60C
0,39 MJ/m
15,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 6A, Flame-retardant acc.
to IEC 60332-1, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

Application

HELUKAT 500 data cables are used in the tertiary level of a network as patch cables and connection cables. They are characterized by large performance
reserves and outstanding performance. They can be used to implement services such as 10Gigabit Ethernet, Gigabit Ethernet, Fast Ethernet, Ethernet,
ATM155, FDDI, token ring 4/16 Mbit/s or ISDN absolutely trouble-free. With its optimized construction, the HELUKAT500 series can be manufactured
quickly and easily with many common RJ45 plugs.

Part no.

804043, U/FTP 4x2xAWG 26/7 LSZH

Dimensions and specifications may be changed without prior notice.

670

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

600

Category 7e

S/FTP

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

S/FTP 4x2xAWG 23/1 FRNC

0,57 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
Cu braid
FRNC
app. 7,5 mm
Blue Lilac similar to RAL 4005

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 1000 MHz
169 Ohm/km max.
43 nF/km nom.
79 %
10
5,6
100,0
94,4

16
7,1
100,0
92,9

62,5
13,9
96,0
82,1

100
17,5
94,0
76,5

200
25,2
88,0
62,8

300
32,1
84,0
51,9

600
44,9
73,0
28,1

900
55,0
71,0
16,0

1000
58,0
69,0
9,0

app. 60 kg/km
60 mm
-20C
+60C
0,60 MJ/m
28,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 7e, Flame-retardant acc.
to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

R
Application

HELUKAT600 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI, token ring
4/16 Mbit/s or ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application in tight cable channels
and platforms due to their optimized construction.

Part no.

80810, S/FTP 4x2xAWG 23/1 FRNC (S-STP)

Dimensions and specifications may be changed without prior notice.

671

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

600

Category 7e

S/FTP duplex

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Cable dimensions:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

S/FTP 2x(4x2xAWG 23/1) FRNC

0,57 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
Cu braid
FRNC
app. 7,5 mm x 16,0 mm
Blue Lilac similar to RAL 4005

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 1000 MHz
169 Ohm/km max.
43 nF/km nom.
79 %
10
5,6
100,0
94,4

16
7,1
100,0
92,9

62,5
13,9
96,0
82,1

100
17,5
94,0
76,5

200
25,2
88,0
62,8

300
32,1
84,0
51,9

600
44,9
73,0
28,1

900
55,0
71,0
16,0

1000
58,0
69,0
9,0

app. 120 kg/km


60 mm
-20C
+60C
1,20 MJ/m
56,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 7e, Flame-retardant acc.
to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

Application

HELUKAT600 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI, token ring
4/16 Mbit/s or ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application in tight cable channels
and platforms due to their optimized construction.

Part no.

81446, S/FTP 2x(4x2xAWG 23/1) FRNC (S-STP)

Dimensions and specifications may be changed without prior notice.

672

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

600

Category 7

S/FTP flex

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/10m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

S/FTP 4x2xAWG 26/7 FRNC

0,48 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
Cu braid
FRNC
app. 5,9 mm
Grey similar to RAL 7035

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 600 MHz
290 Ohm/km max.
45 nF/km nom.
77 %
10
0,8
96,0
95,2

16
1,0
96,0
95,0

62,5
2,0
95,0
93,0

100
2,6
94,0
91,4

200
4,0
88,0
84,0

300
4,9
86,0
81,1

600
6,3
80,0
73,7

app. 42 kg/km
55 mm
-20C
+60C
0,47 MJ/m
22,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 7, Flame-retardant acc.
to IEC 60332-1, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

R
Application

HELUKAT600 data cables are used in the tertiary level of a network as patch cables and connection cables. They are characterized by large performance
reserves and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI,
token ring 4/16 Mbit/s or ISDN absolutely trouble-free. With its optimized construction, the HELUKAT600 series can be manufactured quickly and
easily with all common RJ45 plugs.

Part no.

80294, S/FTP 4x2xAWG 26/7 FRNC (S-STP)

Dimensions and specifications may be changed without prior notice.

673

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable Outdoor

600A

Category 7e

S/FTP PVC/PVC

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Inner sheath material:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

S/FTP 4x2xAWG 23/1 PVC/PVC

0,58 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
PVC
Polyester foil, aluminium-lined
Cu braid
PVC
app. 11,6 mm
Black similar to RAL 9005

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 1000 MHz
160 Ohm/km max.
43 nF/km nom.
79 %
10
5,6
100,0
94,4

16
7,1
100,0
92,9

62,5
13,9
96,0
82,1

100
17,5
94,0
76,5

200
25,2
88,0
62,8

300
32,1
84,0
51,9

600
44,9
73,0
28,1

900
55,0
71,0
16,0

1000
58,0
69,0
9,0

app. 153 kg/km


95 mm
-30C
+70C
2,62 MJ/m
32,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 7e, Flame-retardant acc.
to IEC 60332-1

Application

HELUKAT 600 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI, token ring
4/16 Mbit/s or ISDN absolutely trouble-free. The serie of HELUKAT 600A with a double PVC jacket is constructed especially for outdoor applications
like laying at house walls or in cable lines.

Part no.

801147, S/FTP 4x2xAWG 23/1 PVC/PVC (S-STP)

Dimensions and specifications may be changed without prior notice.

674

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable direct Burial

600E

Category 7e

S/FTP PVC

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

S/FTP 4x2xAWG 23/1 direct burial

0,58 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
Cu braid
PVC
app. 9,8 mm
Black

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 1000 MHz
150 Ohm/km max.
42 nF/km nom.
79 %
10
5,6
100,0
94,4

16
7,1
100,0
92,9

62,5
13,9
96,0
82,1

100
17,5
94,0
76,5

200
25,2
88,0
62,8

300
32,1
84,0
51,9

600
44,9
73,0
28,1

900
55,0
71,0
16,0

1000
58,0
69,0
9,0

app. 102 kg/km


100 mm
-45C
+65C
1,40 MJ/m
32,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 7e, Flame-retardant acc.
to IEC 60332-1, Smoke density acc. to IEC 61034

R
Application

HELUKAT 600 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI, token ring
4/16 Mbit/s or ISDN absolutely trouble-free. The serie of HELUKAT 600E with a cold resistant PVC jacket is constructed especially for outdoor
applications like laying at house walls or direct burial.

Part no.

802167, S/FTP 4x2xAWG23/1 PVC (S-STP)

Dimensions and specifications may be changed without prior notice.

675

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable direct Burial /


armoured

600AE

Category 7e

S/FTP FRNC/PE

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Inner sheath material:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

S/FTP 4x2xAWG 23/1 FRNC/PE

0,58 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
FRNC
Polyester foil, aluminium-lined
Cu braid
Steel shaft
PE
app. 12,2 mm
Black

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 1000 MHz
150 Ohm/km max.
43 nF/km nom.
79 %
10
5,6
100,0
94,4

16
7,1
100,0
92,9

62,5
13,9
96,0
82,1

100
17,5
94,0
76,5

200
25,2
88,0
62,8

300
32,1
84,0
51,9

600
44,9
73,0
28,1

900
55,0
71,0
16,0

1000
58,0
69,0
9,0

app. 155 kg/km


330 mm
-45C
+70C
2,30 MJ/m
32,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 7e

Application

HELUKAT 600 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI, token ring
4/16 Mbit/s or ISDN absolutely trouble-free. The serie of HELUKAT 600AE with a FRNC/PE double jacket and the rodent protection is constructed
especially for outdoor and direct burial applications.

Part no.

802168, S/FTP 4x2xAWG 23/1 FRNC/PE (S-STP)

Dimensions and specifications may be changed without prior notice.

676

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

1200

Category 7A

S/FTP

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(db/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

S/FTP 4x2xAWG 23/1 LSZH

0,57 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
Cu braid
LSZH
app. 7,5 mm
Blue Lilac similar to RAL 4005

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 1200 MHz
160 Ohm/km max.
43 nF/km nom.
77 %
10
5,2
105,0
99,8

16
6,8
105,0
98,2

62,5
13,3
105,0
91,7

100
17,3
100,0
82,7

200
24,2
95,0
70,8

300
30,2
93,0
62,8

600
43,5
88,0
44,5

900
54,3
85,0
30,7

1000
56,9
84,0
27,1

1200
62,9
82,0
19,1

app. 60 kg/km
65 mm
-20C
+60C
0,57 MJ/m
30,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 7A, Flame-retardant acc.
to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

R
Application

HELUKAT1200-7A data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance
reserves and outstanding performance. They can be used to implement services such as 10Gigabit Ethernet, Gigabit Ethernet, Fast Ethernet, Ethernet,
ATM155, FDDI, token ring 4/16 Mbit/s or ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application
in tight cable channels and platforms due to their optimized construction.

Part no.

803380, S/FTP 4x2xAWG 23/1 FRNC (S-STP)

Dimensions and specifications may be changed without prior notice.

677

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

1200

Category 7A

S/FTP duplex

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Cable dimensions:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(db/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

S/FTP 2x(4x2xAWG 23/1) LSZH

0,57 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
Cu braid
LSZH
app. 16,0 mm x 7,5 mm
Blue Lilac similar to RAL 4005

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 1200 MHz
160 Ohm/km max.
43 nF/km nom.
77 %
10
5,2
105,0
99,8

16
6,8
105,0
98,2

62,5
13,3
105,0
91,7

100
17,3
100,0
82,7

200
24,2
95,0
70,8

300
30,2
93,0
62,8

600
43,5
88,0
44,5

900
54,3
85,0
30,7

1000
56,9
84,0
27,1

1200
62,9
82,0
19,1

app. 120 kg/km


65 mm
-20C
+60C
1,16 MJ/m
60,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 7A, Flame-retardant acc.
to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to 60754-2, Corrosiveness
acc. to EN50267-2-3

Application

HELUKAT1200-7A data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance
reserves and outstanding performance. They can be used to implement services such as 10Gigabit Ethernet, Gigabit Ethernet, Fast Ethernet, Ethernet,
ATM155, FDDI, token ring 4/16 Mbit/s or ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application
in tight cable channels and platforms due to their optimized construction.

Part no.

803381, S/FTP 2x(4x2xAWG 23/1) FRNC (S-STP)

Dimensions and specifications may be changed without prior notice.

678

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

1200

Category 8

S/FTP

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(Hz)
(db/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

S/FTP 4x2xAWG 22/1 FRNC

0,64 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
Cu braid
FRNC
app. 7,7 mm
Blue similar to RAL 5015

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 1200 MHz
120 Ohm/km max.
43 nF/km nom.
79 %
10
4,9
100,0
95,1

16
6,3
100,0
93,7

62,5
12,7
95,0
82,3

100
16,3
93,0
76,7

200
23,5
90,0
66,5

300
29,4
87,0
57,6

600
42,8
81,0
38,2

1000
53,0
78,0
25,0

1200
59,0
77,0
18,0

app. 66 kg/km
72 mm
-20C
+60C
0,70 MJ/m
40,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 8 (draft),
Flame-retardant acc. to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to
60754-2, Corrosiveness acc. to EN50267-2-3

R
Application

HELUKAT1200 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI, token ring
4/16 Mbit/s or ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application in tight cable channels
and platforms due to their optimized construction.

Part no.

81699, S/FTP 4x2xAWG 22/1 FRNC (S-FTP)

Dimensions and specifications may be changed without prior notice.

679

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

1200

Category 8

S/FTP duplex

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Cable dimensions:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(db/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

S/FTP 2x(4x2xAWG 22/1) FRNC

0,64 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
Cu braid
FRNC
app. 7,7 mm x 16,5 mm
Blue similar to RAL 5015

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 1200 MHz
120 Ohm/km max.
43 nF/km nom.
79 %
10
4,9
100,0
95,1

16
6,3
100,0
93,7

62,5
12,7
95,0
82,3

100
16,3
93,0
76,7

200
23,5
90,0
66,5

300
29,4
87,0
57,6

600
42,8
81,0
38,2

1000
53,0
78,0
25,0

1200
59,0
77,0
18,0

app. 133 kg/km


72 mm
-20C
+60C
1,50 MJ/m
80,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 8 (draft),
Flame-retardant acc. to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to
60754-2, Corrosiveness acc. to EN50267-2-3

Application

HELUKAT1200 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI, token ring
4/16 Mbit/s or ISDN absolutely trouble-free. Likewise, the mechanical characteristics are perfectly suited for the application in tight cable channels
and platforms due to their optimized construction.

Part no.

800647, S/FTP 2x(4x2xAWG 22/1) FRNC (S-STP)

Dimensions and specifications may be changed without prior notice.

680

Data, Network and Bus Technology / HELUKAT Copper data cables

Multimedia Cable

1500

Category 8

S/FTP

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Outer diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(db/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

S/FTP 4x2xAWG 22/1 FRNC

0,64 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
Cu braid
FRNC
app. 7,7 mm
Yellow

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 1200 MHz
120 Ohm/km max.
42 nF/km nom.
77 %
10
4,2
110,0
105,8

16
6,3
110,0
103,7

62,5
12,7
110,0
97,3

100
16,5
110,0
93,5

200
21,5
110,0
88,5

300
27,5
105,0
77,5

600
41,7
95,0
53,3

1000
54,4
85,0
30,6

1200
59,8
80,0
22,2

1500
66,2
74,0
7,8

app. 66 kg/km
68 mm
-20C
+60C
0,74 MJ/m
41,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 8 (draft),
Flame-retardant acc. to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to
60754-2, Corrosiveness acc. to EN50267-2-3

R
Application

HELUKAT 1500 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as 10Gigabit Ethernet, Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155,
FDDI, token ring 4/16 Mbit/s or ISDN absolutely trouble-free. That means applications such as multimedia (TV, Video, Data, Speach) are no problem
for this series.Likewise, the mechanical characteristics are perfectly suited for the application in tight cable channels and platforms due to their optimized
construction.

Part no.

802169, S/FTP 4x2xAWG 22/1 FRNC (S-STP)

Dimensions and specifications may be changed without prior notice.

681

Data, Network and Bus Technology / HELUKAT Copper data cables

Multimedia Cable

1500

Category 8

S/FTP duplex

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Core colours:
Shielding 1:
Screen over stranding element:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Cable dimensions:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(db/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

S/FTP 2x(4x2xAWG 22/1) FRNC

0,64 mm
Copper, bare
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Polyester foil, aluminium-lined
Cu braid
FRNC
app. 7,7 mm x 16,2 mm
Yellow

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 1200 MHz
120 Ohm/km max.
42 nF/km nom.
77 %
10
4,2
110,0
105,8

16
6,3
110,0
103,7

62,5
12,7
110,0
97,3

100
16,5
110,0
93,5

200
21,5
110,0
88,5

300
27,5
105,0
77,5

600
41,7
95,0
53,3

1000
54,4
85,0
30,6

1200
59,8
80,0
22,2

1500
66,2
74,0
7,8

app. 135 kg/km


68 mm
-20C
+60C
1,50 MJ/m
82,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 8 (draft),
Flame-retardant acc. to IEC 60332-3, Smoke density acc. to IEC 61034, Halogen-free acc. to
60754-2, Corrosiveness acc. to EN50267-2-3

Application

HELUKAT1500 data cables are used in the tertiary, but also in the secondary level of a network. They are characterized by large performance reserves
and outstanding performance. They can be used to implement services such as 10Gigabit Ethernet, Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155,
FDDI, token ring 4/16 Mbit/s or ISDN absolutely trouble-free. That means applications such as multimedia (TV, Video, Data, Speach) are no problem
for this series.Likewise, the mechanical characteristics are perfectly suited for the application in tight cable channels and platforms due to their optimized
construction.

Part no.

802170, S/FTP 2x(4x2xAWG 22/1) FRNC (S-STP)

Dimensions and specifications may be changed without prior notice.

682

Data, Network and Bus Technology / HELUKAT Copper data cables

LAN Cable

Cable structure

Inner conductor :
Conductor material:
Core insulation:
Number of cores:
Core colours:
Screen over stranding element:
Screen over stranding 1:
Screen over stranding 2:
Outer sheath material:
Cable dimensions:
Outer sheath colour:

Electrical data

Characteristic impedance:

Direct current resistance:


Rel. propagation velocity:

Typical values

Frequency
Attenuation
Next

(MHz)
(dB/100m)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

IVS

IBM P/N 33G2772

IBM P/N 33G2772 type 1A


0,64 mm
Copper, bare
Foam-skin-PE
4
bk/og, rd/gn
Polyester foil, aluminium-lined
Cu braid, tinned
PVC
app. 7,6 mm x 11,9 mm
Black
150 Ohm
15 ohm at 3 to 20 MHz
185 Ohm
18.5 ohm at 38.4 kHz
270 Ohm
27 ohm at 9.6 kHz
57,1 Ohm/km
78 %
20
7,4
80,0

100
18,7
60,0

20
4,9
50,0

100
12,3
39,0

20
7,4
60,0

100
18,7
49,0

app. 85 kg/km
110 mm
-10C
+70C
1,70 MJ/m
38,00 kg/km

Application

HELUKABEL IVS types are used in the area of the IVS system, developed by IBM. They correspond to the wiring guidelines set by IBM.

Part no.

80068, IBM P/N 33G2772 type 1A

Dimensions and specifications may be changed without prior notice.

683

684

BUS CABLES

Designation

Drag chain capability

Page

Industrial Ethernet HELUKAT 600IND S/FTP solid, ROBUST

687

Industrial Ethernet HELUKAT 600IND S/FTP SHIPLINE

688

Industrial Ethernet HELUKAT 600IND S/FTP Robustflex, UL

689

Industrial Ethernet Standard Cable S/FTP Cat.6A, PVC

690

Industrial Ethernet HELUKAT 250S SF/UTP 4 pairs, drag chain

691

Industrial Ethernet HELUKAT 200IND SF/UTP Robustflex

692

Industrial Ethernet WK 105C

693

Industrial Ethernet HELUKAT 100S ECO SF/UTP 4-core, drag chain

694

Industrial Ethernet HELUKAT 100S ECO SF/UTP 4 pairs, drag chain

695

Industrial Ethernet HELUKAT 200S SF/UTP 4-cores, drag chain

696

Industrial Ethernet HELUKAT 200S SF/UTP 4 pairs, drag chain

697

Industrial Ethernet HELUKAT 100T SF/UTP Tordierflex

698

Industrial Ethernet PROFInet type A, PVC and PUR

699

Industrial Ethernet PROFInet type A, radiation resistant and armoured

700

Industrial Ethernet PROFInet type B hybrid

701

Industrial Ethernet PROFInet type B SHIPLINE

702

Industrial Ethernet PROFInet type B and C

703

Industrial Ethernet PROFInet type C Torsion

704

Profibus L2, fixed installation indoor

705

Profibus L2, fixed installation outdoor and robust

706

Profibus L2, direct burial, PVC/PE and armoured

707

Profibus L2, 7-wire

708

Profibus L2, drag chain

709

Profibus ET200X, Profibus ECOFAST

710

Profibus, SHIPLINE and high temperature

711

Profibus hybrid, DESINA

712

Profibus L2, torsion and festoon

713

Profibus PA

714

Profibus PA, armoured

715

Profibus PA, Long Distance

716

Profibus SK, indoor and outdoor

717

Profibus SK, FRNC and Robust (PUR)

718

Profibus SK, drag chain

719

FOUNDATION Fieldbus FF type A, basic

720

FOUNDATION Fieldbus FF type A, with device ground

721

FOUNDATION Fieldbus FF type A, with device ground and armouring

722

FOUNDATION Fieldbus FF type A, without device ground

723

Bus Cable HMCB200, PVC

724

Bus Cable HMCB500S, PVC

725

Bus Cable HMCB800, TPE

726

685

BUS CABLES

Designation

Drag chain capability

Page

Bus Cable USB S, PUR

727

Bus Cable USB L, PUR

728

Bus Cable USB 3.0, PUR

729

Bus Cable Coax 50 Ohm, PUR

730

CAN bus 0.22 mm , flexible

731

CAN bus 0,22 mm2 (pair stranded), flexible

732

CAN bus 0.25 mm , flexible, 105C

733

CAN bus 0.34 mm , flexible

734

CAN bus 0.34 mm2, flexible

735

CAN bus 0.50 mm , flexible

736

CAN bus 0.50 mm2, flexible

737

CAN bus 0.50 mm , direct burial

738

CAN bus 0.75 mm2, flexible

739

CAN bus 0.25 mm , drag chain

740

CAN bus 0.34 mm2 drag chain, UL

741

Interbus fixed installation, remote bus and installation remote bus

742

Interbus fixed installation, remote bus halogenfree

743

Interbus drag chain, remote bus and installation remote bus

744

Multibus I, highflexible

745

Multibus II, highflexible

746

ASI bus, EPDM

747

ASI bus, EPDM, Long Distance

748

ASI bus, PUR, UL/CSA

749

ASI bus, PUR, UL/CSA, Long Distance

750

ASI bus, TPE

751

AS-Interface for electrical cabinets, FLIH

752

DeviceNet PVC

753

DeviceNet FRNC

754

DeviceNet CPE

755

DeviceNet PUR

756

CC link bus

757

SafetyBUS p, FRNC and PUR

758

LON BUS, H122 and Y116

759

EIB bus, 4 cores, PVC

760

EIB bus, 4-core FRNC and 4-pair PVC

761

EIB bus, 4 cores, direct burial

762

KH bus, PVC and FRNC

763

2
2

686

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet

600IND

ROBUST

S/FTP, Category 7e

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Relative propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Industrial Area
S/FTP 4x2xAWG 23/1 PUR
Copper, bare (AWG 23/1)
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Double core
Polyester foil, aluminium-lined
Cu braid
PUR
app. 8,2 mm
Green similar to RAL 6018

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 1000 MHz
148 Ohm/km max.
43 nF/km nom.
78 %
10
5,6
100,0
94,4

16
7,1
100,0
92,9

62,5
13,9
96,0
82,1

100
17,5
94,0
76,5

200
25,2
88,0
62,8

300
32,1
84,0
51,9

600
44,9
73,0
28,1

900
55,0
71,0
16,0

1000
58,0
69,0
9,0

app. 62 kg/km
85 mm
-40C
+80C
0,74 MJ/m
34,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 7e, Flame-retardant acc. to IEC 60332-1, Halogen-free acc. to 60754-2,
Corrosiveness acc. to EN50267-2-3, Oil-resistant

Application

HELUKAT 600IND Cat 7e Robust is used for harsh industrial environments. Mechanically, this product exhibits excellent resistance to mineral oils,
greases and cooling lubricants and has good microbe and hydrolysis resistance. Electrically, this cable is characterized by^high reserve capacity and
outstanding performance. This allows you to create services such as Gigabit Ethernet, Fast Ethernet, Ethernet, ATM155, FDDI, Token Ring 4/16
Mbit/s or ISDN without difficulty. These cable considerably exceed the requirement for compliance with Class B interference emission to EN55022,
as well as interference immunity to EN55024. This gives the series outstanding EMC characteristics.

Part no.

801197, S/FTP 4x2xAWG 23/1 PUR (S-STP)

Dimensions and specifications may be changed without prior notice.

687

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet

600IND

SHIPLINE

S/FTP, Category 7

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Relative propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(dB/10m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Marine and Offshore


S/FTP 4x2xAWG 24/7 (stranded) FRNC
Copper, bare (AWG 24/7)
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Double core
Polyester foil, aluminium-lined
Cu braid
FRNC
app. 9,1 mm 0,3 mm
Grey similar to RAL 7035

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 600 MHz
168 Ohm/km max.
43 nF/km nom.
72 %
10
0,7
90,0
89,3

16
0,8
90,0
89,2

62,5
1,6
85,0
83,4

100
2,1
81,0
78,9

200
3,1
76,0
72,9

600
5,2
68,0
62,8

app. 85 kg/km
85 mm
-20C
+75C
0,80 MJ/m
36,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 7, Flame-retardant acc. to IEC 60332-3, Smoke density acc. to IEC 61034,
Halogen-free acc. to 60754-2, Corrosiveness acc. to EN50267-2-3, Oil-resistant

Application

HELUKAT 600IND Cat 7 Shipline is designed specially for use in shipbuilding and exceptionally well-suited for Ethernet applications. It guarantees
excellent transmission characteristics and may be used even under the harshest conditions.The cable listed here is certified by German Lloyd; this
means it is designed for flexible marine and offshore applications.

Part no.

803382, S/FTP 4x2xAWG 24/7 stranded FRNC (S-STP)

Dimensions and specifications may be changed without prior notice.

688

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet

600IND

ROBUSTFLEX

S/FTP, Category 7

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Relative propagation velocity:

Typical values

Frequency
Attenuation
Next
ACR

(MHz)
(db/10m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Industrial Patch Cables


S/FTP 4x2xAWG 26/7 PUR
Copper, bare (AWG 26/7)
Foam-skin-PE
wh/bu, wh/og, wh/gn, wh/bn
Double core
Polyester foil, aluminium-lined
Cu braid
PUR
app. 6,4 mm 0,3 mm
Green similar to RAL 6018

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 ohm at 101 to 600 MHz
290 Ohm/km max.
42 nF/km nom.
64 %
10
0,8
80,0
79,2

16
1,1
80,0
78,9

62,5
2,2
75,0
72,8

100
2,8
72,0
69,2

200
4,0
68,0
64,0

600
7,4
61,0
53,6

app. 48 kg/km
64 mm
-40C
+80C
0,45 MJ/m
28,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 7, Flame-retardant acc. to IEC 60332-1, Smoke density acc. to IEC 61034,
Halogen-free acc. to 60754-2, Corrosiveness acc. to EN50267-2-3, Oil-resistant, AWM 20963 (80C/30V)

Application

HELUKAT600IND Cat 7 Robustflex is an Ethernet cable that, thanks to use of a halogen-free PU outer sheath, is ideal for harsh industrial surroundings.
This cable is configurable with common RJ45 plugs (industrial and office version), as well as with some Sub-D and M12 plugs.

Part no.

802184, S/FTP 4x2xAWG 26/7 PUR (S-STP)

Dimensions and specifications may be changed without prior notice.

689

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet

500IND

10GIG

S/FTP, Category 6A

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Inner sheath material:
Shielding 2:
Total shielding:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Relative propagation velocity:

Typical values

Frequency
Attenuation
Next
PSNext

(MHz)
(db/100m)
(dB)
(dB)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Industrial Area
S/FTP 4x2xAWG 22/1

Copper, bare (AWG 22/1)


Foam-skin-PE
whbu/bu, whog/og, whgn/gn, whbn/bn
Double core
Polyester foil over stranded bundle
PVC
Polyester foil, aluminium-lined
Foil + braid
yes
PVC
app. 9,6 mm 0,3 mm
Green similar to RAL 6018
100 Ohm 15 ohm at 1 to 100 MHz
100 Ohm 20 Ohm at 101 to 500 MHz
59 Ohm/km
0,5 GOhm x km
118 Ohm/km max.
72 nF/km nom.
0,7 kV
62 %
10
5,9
60,3
57,3

16
7,5
57,2
54,2

62,5
15,0
48,4
45,4

100
19,1
45,3
42,3

250
31,1
39,3
36,3

500
45,3
34,3
31,8

app. 115 kg/km


80 mm
-40C
+70C
1,69 MJ/m
44,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 6A, Flame-retardant acc. to IEC 60332-3, CMG FT4

Application

HELUKAT 600IND 10GIG was designed specially for extreme industrial applications. The copper data cable is especially well-suited for Category 6A
Ethernet applications up to 10 Gigabits / 500 MHz (IEC61156-5). It guarantees excellent transmission characteristics and may be used even under
the harshest conditions. The cable listed here is based on PROFInet Type A. Thanks to the addtional inner sheath, the cable can be processed using
the quick contact method. This version with PVC jacket is designed specifically for fixed installation under difficult industrial conditions.

Part no.

803693, INDUSTRIAL ETHERNET CAT.6A 10GIG

Dimensions and specifications may be changed without prior notice.

690

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet

250S

Drag Chain

SF/UTP, Category 6

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Inner sheath material:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Relative propagation velocity:

Typical values

Frequency
Attentuation
Next
ACR

(MHz)
(db/10m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Drag chain applications


SF/UTP 4x2x0.15 mm (stranded) PUR
Copper, tinned (AWG 26/19)
PP
whbu/bu, whog/og, whgn/gn, whbn/bn
Double core
FRNC
Foil + braid
PUR
app. 7,8 mm 0,2 mm
Green similar to RAL 6018

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm 20 Ohm bei 101 bis 250 MHz
140 Ohm/km
0,5 GOhm x km
280 Ohm/km max.
52 nF/km nom.
0,7 kV
67 %
10
0,9
59,3
58,4

16
1,2
56,2
55,0

62,5
2,4
47,4
45,0

100
2,9
44,3
41,4

250
4,9
38,3
33,4

app. 63 kg/km
60 mm
-30C
+70C
1,35 MJ/m
34,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 6, Flame-retardant acc. to IEC 60332-1, Halogen-free acc. to 60754-2,
CMX 75C (shielded)

Application

HELUKAT 250S trailing cable Cat 6 is designed for use in cable carriers and the recurring loads caused by moving machine components and provides
excellent transmission characteristics under extremely difficult conditions.

Part no.

803387, INDUSTRIAL ETHERNET CAT.6

Dimensions and specifications may be changed without prior notice.

691

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet

200IND

ROBUSTFLEX

SF/UTP, Category 5e

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Relative propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/10m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Industrial Patch Cables


SF/UTP 4x2xAWG 26/7 PUR
Copper, bare (AWG 26/7)
PO
whbu/bu, whog/og, whgn/gn, whbn/bn
Double core
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid
PUR
app. 5,8 mm
Grey similar to RAL 7035
100 Ohm 15 ohm at 1 to 100 MHz
100 Ohm 20 Ohm at 101 to 200 MHz
260 Ohm/km max.
47 nF/km nom.
74 %
10
0,8
58,0
57,2

16
1,1
56,0
54,9

62,5
2,4
45,0
42,6

100
2,9
43,0
40,1

200
4,3
37,0
32,7

app. 44 kg/km
46 mm
-40C
+80C
0,54 MJ/m
24,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5e, Flame-retardant acc. to IEC 60332-1, Smoke density acc. to
IEC 61034, Halogen-free acc. to 60754-2, Oil-resistant

Application

HELUKAT 200IND Cat 5e Robustflex is used in harsh industrial surroundings and characterized by high reserve capacity and outstanding performance.
Mechanically, the halogen-free PU outer sheath makes it ideal for harsh industrial surroundings. This cable is configurable with common RJ45 plugs
(industrial and office version), as well as with various Sub-D and M12 plugs.

Part no.

800068, SF/UTP 4x2xAWG 26/7 PUR (S-FTP)

Dimensions and specifications may be changed without prior notice.

692

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet

100IND

WK Industrial 105C

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Relative propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

SF/UTP, Category 5e

Windenergy
SF/UTP 2x2x0,75 mm (stranded)
Copper, tinned (AWG 22/7)
XLPE ray cross-linking
wh, ye, bu, og
Star quad
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
X-FRNC
app. 6,5 mm 0,2 mm
Black similar to RAL 9005

100 Ohm 15 ohm at 1 to 100 MHz


60 Ohm/km
0,5 GOhm x km
120 Ohm/km max.
52 nF/km nom.
2 kV
69 %
10
6,3
70,0
63,7

16
8,0
65,0
57,0

62,5
16,5
55,0
38,5

100
21,3
50,0
28,7

app. 64 kg/km
52 mm
-40C
+105C *
0,89 MJ/m
34,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Category 5, Flame-retardant acc. to IEC 60332-3, Halogen-free acc. to 60754-2, Corrosiveness acc. to
EN50267-2-3, UL-Syle 21281 80C/300V

Application

HELUKAT 100IND Cat 5e WK Industrial 105C is designed specially for demanding temperature requirements such as those encountered in wind
turbines. Radiation cross-linking provides improved thermal stability as well good oil resitance.

Part no.

802293, INDUSTRIAL ETHERNET CAT.5

Dimensions and specifications may be changed without prior notice.

693

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet

100S

DRAG CHAIN ECO

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Relative propagation velocity:

Typical values
Frequency
Attentuation
Next

(MHz)
(db/100m)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

SF/UTP 4 core, Category 5e

Drag chain applications


SF/UTP 4x1x0.15 mm (stranded)
Copper, bare (AWG 26/19)
PO
whbl, bl, whor, or
Star quad
PETP fleece
Foil + braid
PUR
app. 4,8 mm 0,2 mm
Green

100 Ohm 15 ohm at 1 to 100 MHz


5 GOhm x km
250 Ohm/km max.
51 nF/km nom.
0,5 kV
67 %
10
9,5
50,0

16
12,1
48,0

62,5
24,8
38,5

100
32,0
35,3

155
41,0
30,0

app. 30 kg/km
70 mm
-40C
+80C
0,37 MJ/m
17,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5e, Flame-retardant acc. to IEC 60332-1, Halogen-free acc. to 60754-2,
Corrosiveness acc. to EN50267-2-3, AWM 20963 (80C/30V)

Application

HELUKAT 100S Cat 5e drag chain Eco is designed in use in cable carriers and the recurring loads cause by moving machine components. Thanks to
the PU sheath, it also offers excellent resistance to common mineral oils, greases and cooling lubricants.

Part no.

82838, INDUSTRIAL ETHERNET CAT.5e

Dimensions and specifications may be changed without prior notice.

694

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet

100S

Drag chain ECO

SF/UTP 4-pair, Category 5e

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Relative propagation velocity:

Typical values

Frequency
Attentuation
Next

(MHz)
(db/100m)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Drag chain applications


SF/UTP 4x2x0.15 mm (stranded)
Copper, bare (AWG 26/19)
PO
whbu/bu, whog/og, whgn/gn, whbn/bn
Double core
PETP fleece
Foil + braid
PUR
app. 6,6 mm 0,2 mm
Green
100 Ohm 15 ohm at 1 to 100 MHz
5 GOhm x km
250 Ohm/km max.
48 nF/km nom.
0,5 kV
67 %
10
9,5
50,0

16
12,1
48,0

62,5
24,8
38,5

100
32,0
35,3

155
41,0
30,0

app. 56 kg/km
102 mm
-40C
+80C
0,64 MJ/m
31,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5e, Flame-retardant acc. to IEC 60332-1, Halogen-free acc. to 60754-2,
Corrosiveness acc. to EN50267-2-3, AWM 20963 (80C/30V)

Application

HELUKAT 100S Cat 5e drag chain Eco is designed for use in cable carriers and the recurring loads caused by moving machine components. Thanks
to the PU sheath, it also offers excellent resistance to common mineral oils, greases and cooling lubricants.

Part no.

82839, INDUSTRIAL ETHERNET CAT.5e

Dimensions and specifications may be changed without prior notice.

695

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet

200S

DRAG CHAIN

SF/UTP 4 core, Category 5

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Relative propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/10m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Drag Chain Patch Cables


SF/UTP 4x1xAWG 24/19 (stranded) PUR
Copper, bare (AWG 24/19)
PP
wh/bn, gn/ye
Quad
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid
PUR
app. 6,2 mm 0,2 mm
Green similar to RAL 6026

100 Ohm 15 ohm at 1 to 100 MHz


156 Ohm/km max.
51 nF/km nom.
67 %
10
1,0
47,0
46,0

16
1,2
44,0
42,8

62,5
2,6
35,0
32,4

100
3,3
32,0
28,7

app. 54 kg/km
75 mm
-25C
+70C
0,944 MJ/m
30,00 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5, Flame-retardant acc. to IEC 60332-1, Halogen-free acc. to 60754-2,
Oil-resistant

Application

HELUKAT 200S Cat 5 drag chain is designed for use in cable carriers and the extreme loads caused by moving machine components and provides
excellent transmission characteristics under the most difficult and extreme conditions. Thanks to the clever structure, it is also suitable mechanically
for use even in cable carriers with a high packing density. This cable configurable with conventional Sub-D plugs, as well as with various RJ45 plugs.

Part no.

800088, SF/UTP 4x1xAWG 24/19 PUR (S-FTP)

Dimensions and specifications may be changed without prior notice.

696

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet

200S

DRAG CHAIN

SF/UTP 4 pair, Category 5

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Relative propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/10m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Drag Chain Patch Cables


SF/UTP 4x2xAWG 24/19 PUR (stranded)
Copper, bare (AWG 24/19)
PE
wh/bn, gn/ye, gy/pk, bu/rd
Double core
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid
PUR
app. 9,5 mm 0,2 mm
Green similar to RAL 6026

100 Ohm 15 ohm at 1 to 100 MHz


156 Ohm/km max.
51 nF/km nom.
67 %
10
1,0
47,0
46,0

16
1,2
44,0
42,8

62,5
2,6
35,0
32,4

100
3,3
32,0
28,7

app. 110 kg/km


115 mm
-25C
+70C
2,08 MJ/m
54,30 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5, Flame-retardant acc. to IEC 60332-1, Halogen-free acc. to 60754-2,
Oil-resistant

Application

HELUKAT 200S Cat 5 drag chain is designed for use in cable carriers and the extreme loads caused by moving machine components and provides
excellent transmission characteristics under the most difficult and extreme conditions. Thanks to the clever structure, it is also suitable mechanically
for use even in cable carriers with a high packing density. This cable is configurable with conventional Sub-D plugs, as well as with various RJ45 plugs.

Part no.

81155, SF/UTP 4x2xAWG 24/19 PUR (S-FTP)

Dimensions and specifications may be changed without prior notice.

697

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet

100T

TORDIERFLEX

SF/UTP, Category 5

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Screen 1 over stranding:
Screen 2 over stranding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Loop resistance:
Mutual capacitance:
Relative propagation velocity:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/10m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Torsion Patch Cables


SF/UTP 4x2xAWG 26/19 PUR (stranded)
Copper, bare (AWG 26/19)
PP
wh/bu, wh/og, wh/gn, wh/bn
Double core
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid
PUR
app. 7,5 mm
Green similar to RAL 6018

100 Ohm 15 ohm at 1 to 100 MHz


260 Ohm/km max.
50 nF/km nom.
68 %
10
1,3
47,0
45,7

16
1,6
44,0
42,4

62,5
3,2
35,0
31,8

100
4,0
32,0
28,0

app. 63 kg/km
56 mm
-40C
+80C
1,234 MJ/m
29,50 kg/km

Norms

Acc. to ISO/IEC 11801, Acc. to EN 50173, Acc. to EIA/TIA 568-A, Category 5, Flame-retardant acc. to IEC 60332-1, Smoke density acc. to IEC 61034,
Halogen-free acc. to 60754-2, Oil-resistant, AWM Style 20236 80C/30V

Application

HELUKAT 100T Cat 5 Torsionflex is designed for applications with torsion loads, e.g. in robots, and characterized by high reserve capacity and
outstanding performance, even after exposure to extreme conditions. Thanks to the clever structure, it is also possible to achieve a long service life
mechanically. These cables are configurable with conventional Sub-D plugs, as well as with various RJ45 plugs.

Part no.

800067, SF/UTP 4x2xAWG 26/19 PUR (S-FTP)

Dimensions and specifications may be changed without prior notice.

698

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet
PROFInet Type A

fixed installed + robust

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Inner sheath material:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

UL Style:
CSA standard:

Fixed installation, indoor


2x2x0.64 mm

Industrial Area
2x2x0.64 mm

100 Ohm 15 ohm at 1 to 100 MHz


62 Ohm/km
0,5 GOhm x km
115 Ohm/km max.
50 nF/km nom.
2 kV

100 Ohm 15 ohm at 1 to 100 MHz


62 Ohm/km
0,5 GOhm x km
115 Ohm/km max.
50 nF/km nom.
2 kV

Copper, bare (AWG 22/1)


PE
wh, ye, bu, og
Star quad
Polyester foil over stranded bundle
PVC
Polyester foil, aluminium-lined
Cu braid, tinned
PVC
app. 6,5 mm 0,2 mm
Green similar to RAL 6018

10
5,2
70,0
64,8

16
6,9
65,0
58,1

Copper, bare (AWG 22/1)


PE
wh, ye, bu, og
Star quad
Polyester foil over stranded bundle
FRNC
Polyester foil, aluminium-lined
Cu braid, tinned
PUR
app. 6,5 mm 0,2 mm
Green similar to RAL 6018

62,5
15,0
55,0
40,0

100
19,5
50,0
30,5

app. 67 kg/km
65 mm
-40C
+80C
0,34 MJ/m
32,00 kg/km

app. 64 kg/km
65 mm
-40C
+70C
0,91 MJ/m
32,00 kg/km

PROFInet Guideline
Acc. to ISO/IEC 11801
Acc. to EN 50173
Category 5e
Flame-retardant acc. to IEC 60332-1
CMG 75C PLTC FT4
CSA FT 4

PROFInet Guideline
Acc. to ISO/IEC 11801
Acc. to EN 50173
Category 5e
Flame-retardant acc. to IEC 60332-1
-

Application

HELUKAT PROFInet Type A Cat 5e for fixed installation in industrial networks, rugged. It guarantees excellent transmission characteristics and may
be used even under the harshest conditions. The cable listed here corresponds to PROFInet Type A; this means the version with PVC sheath is designed
for normal fixed installations and the version with PU sheath is for difficult fixed installations in harsh industrial environments.

Part no.

800653, PROFInet type A (SK)

801194, PROFInet type A (SK)

Dimensions and specifications may be changed without prior notice.

699

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet
PROFInet Type A

radiation resistant + armoured

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Inner sheath material:
Shielding 2:
Total shielding:
Armouring:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

ray loaded areas


2x2x0.64 mm

Fixed installation, outdoor


2x2x0.64 mm

100 Ohm 15 ohm at 1 to 100 MHz


62 Ohm/km
0,5 GOhm x km
124 Ohm/km max.
50 nF/km nom.
2 kV

100 Ohm 15 ohm at 1 to 100 MHz


62 Ohm/km
0,5 GOhm x km
115 Ohm/km max.
50 nF/km nom.
2 kV

Copper, bare (AWG 22/1)


XLPE ray cross-linking
wh, ye, bu, og
Star quad
Polyester foil over stranded bundle
TPR ray cross-linking
Polyester foil, aluminium-lined
Cu braid, tinned
PUR
app. 6,5 mm 0,2 mm
Green similar to RAL 6018

10
5,2
70,0
64,8

16
6,9
65,0
58,1

Copper, bare (AWG 22/1)


PE
wh, ye, bu, og
Star quad
Polyester foil over stranded bundle
PVC
Polyester foil, aluminium-lined
Cu braid, tinned
Steel band
PE
app. 9,3 mm 0,5 mm
Black

62,5
15,0
55,0
40,0

100
19,5
50,0
30,5

app. 63 kg/km
100 mm
-40C
+80C
0,29 MJ/m
32,00 kg/km

app. 124 kg/km


100 mm
-40C
+70C
2,14 MJ/m
31,00 kg/km

PROFInet Guideline
Acc. to ISO/IEC 11801
Acc. to EN 50173
Category 5e

PROFInet Guideline
Acc. to ISO/IEC 11801
Acc. to EN 50173
Category 5e

Application

HELUKAT PROFInet Type A Cat 5e is radiation-resistant + armoured for fixed installation in industrial networks. It guarantees excellent transmission
characteristics and may be used even under the harshest conditions. The cables listed here correspond to PROFInet Type A and thanks to their special
construction with cross-linked PVC-inner sheath/PU outer sheath are well-suited for fixed applications inside irradiated areas, while the armoured
type with PVC inner sheath/PE outer sheath is ideal for areas with rodent problems.

Part no.

801195, PROFInet type A (SK)

Dimensions and specifications may be changed without prior notice.

700

801650, PROFInet type A (SK)

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet
PROFInet Type B

hybrid

Type
Cable structure

Inner conductor diameter 1:


Inner conductor diameter 2:
Core insulation 1:
Core insulation 2:
Core colours 1:
Core colours 2:
Stranding element 1:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

UL Style:

Mobile use
2x2x0,75 mm (stranded)+ 4x1,5qmm
Copper, bare (AWG 22/7)
Copper, bare (AWG 16/84)
Foam-skin-PE
PO
wh, ye, bu, og
Black
Double core
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Polyester foil
FRNC
app. 10,3 mm 0,3 mm
Green similar to RAL 6018

100 Ohm 15 ohm at 1 to 100 MHz


60 Ohm/km
0,5 GOhm x km
120 Ohm/km max.
52 nF/km nom.
2 kV
10
6,3
50,0
43,7

16
8,0
47,0
39,0

62,5
16,5
38,0
21,5

100
21,3
35,0
13,7

app. 153 kg/km


103 mm
-40C
+70C
1,50 MJ/m
94,00 kg/km

PROFInet Guideline
Acc. to ISO/IEC 11801
Acc. to EN 50173
Category 5e
Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1
Corrosiveness acc. to EN50267-2-3
Low-smoke acc. to EN50268-2
UL Style 21282

Application

HELUKAT PROFInet Type B Cat 5e hybrid for flexible applications. The cable listed here corresponds to PROFInet Type B with integrated power supply
in a cable with halogen-free and flame-retardent construction.

Part no.

801651, PROFInet type B (SK)

Dimensions and specifications may be changed without prior notice.

701

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet
PROFInet Typ B

SHIPLINE + FESTOON

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Inner sheath material:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

UL Style:
CSA standard:

Marine and Offshore


2x2x0,34 qmm (stranded)

FESTOON
2x2x0.75 mm (stranded)

100 Ohm 15 ohm at 1 to 100 MHz


60 Ohm/km
0,5 GOhm x km
120 Ohm/km max.
52 nF/km nom.
2 kV

100 Ohm 5 %
60 Ohm/km
0,5 GOhm x km
120 Ohm/km max.
52 nF/km nom.
2 kV

Copper, tinned (AWG 22/7)


PP
wh, ye, bu, og
Star quad
Polyester foil over stranded bundle
FRNC
Polyester foil, aluminium-lined
Cu braid, tinned
FRNC
app. 6,5 mm 0,4 mm
Green similar to RAL 6018

10
6,0
70,0
64,0

16
7,6
65,0
57,4

Copper, tinned (AWG 22/7)


PE
wh, ye, bu, og
Star quad
Polyester foil over stranded bundle
PVC
Polyester foil, aluminium-lined
Cu braid, tinned
PVC
app. 6,5 mm 0,2 mm
Green similar to RAL 6018

62,5
16,0
55,0
39,0

100
21,0
50,0
29,0

app. 68 kg/km
50 mm
-40C
+70C
0,45 MJ/m
32,00 kg/km

app. 68 kg/km
70 mm
-10C
+80C
1,20 MJ/m
32,00 kg/km

PROFInet Guideline
Acc. to ISO/IEC 11801
Acc. to EN 50173
Category 5e
Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-3
Corrosiveness acc. to EN50267-2-3
Low-smoke acc. to EN50268-2
CMG 75C PLTC FT4
CSA FT 4

PROFInet Guideline
Acc. to ISO/IEC 11801
Acc. to EN 50173
Category 5e
Flame-retardant acc. to IEC 60332-3

CMG 75C or PLTC or AWM 21694 600V


CSA FT 4

Application

HELUKAT PROFInet Type B Cat 5e SHIPLINE + FESTOON designed specially for marine/offshore applications as well as FESTOON applications. The
SHIPLINE version is certified by the Germanische Lloyd and suitable for flexible marine and offshore applications.

Part no.

802185, PROFInet type B (SK)

Dimensions and specifications may be changed without prior notice.

702

803295, PROFInet type B (SK)

Data, Network and Bus Technology / HELUKABEL BUS-Cables

Industrial Ethernet
PROFInet Type B + C

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Inner sheath material:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(dB/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

UL Style:
CSA standard:

flexible + high flexible

Mobile use
2x2x0,75 mm (stranded)

Drag chain applications


2x2x0.75 mm (stranded)

100 Ohm 15 ohm at 1 to 100 MHz


62 Ohm/km
0,5 GOhm x km
115 Ohm/km max.
52 nF/km nom.
2 kV

100 Ohm 15 ohm at 1 to 100 MHz


60 Ohm/km
0,5 GOhm x km
115 Ohm/km max.
52 nF/km nom.
0,7 kV

Copper, tinned (AWG 22/7)


PE
wh, ye, bu, og
Star quad
Polyester foil over stranded bundle
PVC
Polyester foil, aluminium-lined
Cu braid, tinned
PVC
app. 6,5 mm 0,2 mm
Green similar to RAL 6018

10
6,0
70,0
64,0

16
7,6
65,0
57,4

Copper, tinned (AWG 22/7)


PE
wh, ye, bu, og
Star quad
Polyester foil over stranded bundle
FRNC
Polyester foil, aluminium-lined
Cu braid, tinned
PUR
app. 6,5 mm 0,2 mm
Green similar to RAL 6018

62,5
16,0
55,0
39,0

100
21,0
50,0
29,0

app. 67 kg/km
100 mm
-40C
+70C
0,32 MJ/m
32,00 kg/km

app. 61 kg/km
55 mm
-40C
+70C
0,85 MJ/m
32,00 kg/km

PROFInet Guideline
Acc. to ISO/IEC 11801
Acc. to EN 50173
Category 5e
Flame-retardant acc. to IEC 60332-1

PROFInet Guideline
Acc. to ISO/IEC 11801
Acc. to EN 50173
Category 5e
Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1
CMX 75C (shielded)
-

CMG 75C PLTC FT4


CSA FT 4

Application

HELUKAT PROFInet Type B (flexible) + Type C (highly flexible) Cat 5e for use on moving parts and in cable carriers. The cables listed here correspond
to the PROFInet classifications Type B and Type C for moving cables and are designed to withstand mechanical loads.

Part no.

800654, PROFInet type B (SK)

800655, PROFInet type C (SK)

Dimensions and specifications may be changed without prior notice.

703

Industrial Ethernet

HELUKAT PROFInet Torsion Typ C (SK) 2x2xAWG22/19 PUR

Type
Cable structure
Innerconductordiameter:
Coreinsulation:
Corecolours:
Strandingelement:
Separator:
Totalshielding:
Outersheathmaterial:
Cableexternaldiameter:
Outersheathcolour:

Electrical data

Characteristicimpedance:
Conductorresistance,max.:
Insulationresistance,min.:
Loopresistance:
Mutualcapacitance:
Testvoltage:

Typical values
Frequency
Attenuation
ELFEXT

(MHz)
(db/100m)
(db)

Technical data

Weight:
bendingradius,repeated:
Operatingtemperaturerangemin.:
Operatingtemperaturerangemax.:
Caloricload,approx.value:
Copperweight:

Norms

Applicablestandards:

ULStyle:

Torsional applications
2x2x0,75 mm (stranded)
Copper,tinned (AWG22/19)
Foam-skin-PE
wh,ye,bu,og
Starquad
Polyesterfoiloverstrandedbundle
Cubraid,tinned
PUR
app.6,5mm0,2mm
GreensimilartoRAL6018

100Ohm 15Ohmat1to100MHz
60Ohm/km
0,5GOhmxkm
120Ohm/kmmax.
52nF/kmnom.
0,7kV
10
7,6
43,8

16
10,0
39,7

100
41,0
20,0

app.54kg/km
70mm
-40C
+80C
0,45MJ/m
32,00kg/km

PROFInetGuideline+IEC61158-2
Category5e
Halogen-freeacc.to60754-1
Flame-retardantacc.toIEC60332-1-2
AWMStyle2116180C

Application

24.02.2016/Dimensionsandspecificationsmaybechangedwithoutpriornotice.

62,5
26,5
24,0

HELUKAT PROFInetTypeCCategory5eTORSIONoffersexcellenttransmissioncharacteristicsandisdesignedforapplicationswithtorsionloads,
e.g.inrobots.ThecablelistedherecorrespondstothePROFInetTypeCclassificationforcontinousmovement.

Part no.

802186, PROFInettypeC(SK)

Dimensionsandspecificationsmaybechangedwithoutpriornotice.

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
Profibus L2

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

Indoor

Fixed installation, indoor


1x2x0.64 mm

Fixed installation, indoor


1x2x0.64 mm

150 Ohm 10 %
55 Ohm/km
1 GOhm x km
110 Ohm/km max.
30 nF/km nom.
1,5 kV
9,6
kHz < 2,5
38,4 kHz < 4,0
4
MHz < 22,0
16
MHz < 42,0

150 Ohm 10 %
55 Ohm/km
1 GOhm x km
110 Ohm/km max.
30 nF/km nom.
1,5 kV
9,6
kHz < 2,5
38,4 kHz < 4,0
4
MHz < 22,0
16
MHz < 42,0

Copper, bare (AWG 22/1)


Foam-skin-PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PVC
app. 7,8 mm 0,2 mm
Grey similar to RAL 7001

dB/km
dB/km
dB/km
dB/km

Copper, bare (AWG 22/1)


Foam-skin-PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PVC
app. 7,8 mm 0,2 mm
Violet similar to RAL 4001

dB/km
dB/km
dB/km
dB/km

app. 69 kg/km
120 mm
-40C
+70C
0,99 MJ/m
24,00 kg/km

app. 69 kg/km
120 mm
-40C
+70C
0,99 MJ/m
24,00 kg/km

Profibus acc. to DIN 19245 T3 and EN50170


Flame-retardant acc. to IEC 60332-1
CMX 75C (shielded)
CSA FT1

Profibus acc. to DIN 19245 T3 and EN50170


Flame-retardant acc. to IEC 60332-1
CMX 75C (shielded)
CSA FT1

Application

HELUKABEL Profibus L2 Indoor is designed for fixed indoor installation in Profibus industrial networks. Depending on the application, the colour grey
(special colour) or violet (standard colour) is availiable. Otherwise, the technical characteristics of the two products are identical.

Part no.

80384, Profibus L2

81448, Profibus L2

Dimensions and specifications may be changed without prior notice.

705

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables

PROFIBUS L2 Outdoor + Industry

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

Outdoor + Industry

Fixed installation, outdoor Industrial Area


1x2x0.64 mm
1x2x0.64 mm

Copper, bare (AWG 22/1)


Foam-skin-PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PE
app. 8,0 mm 0,4 mm
Black similar to RAL 9005

Copper, bare (AWG 22/1)


Foam-skin-PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PUR
app. 8,0 mm 0,4 mm
Petrol similar to RAL 5018

150 Ohm 10 %
55 Ohm/km
1 GOhm x km
110 Ohm/km max.
30 nF/km nom.
1,5 kV
9,6
kHz < 2,5
38,4 kHz < 4,0
4
MHz < 22,0
16
MHz < 42,0

150 Ohm 10 %
55 Ohm/km
1 GOhm x km
110 Ohm/km max.
30 nF/km nom.
1,5 kV
9,6
kHz < 2,5
38,4 kHz < 4,0
4
MHz < 22,0
16
MHz < 42,0

dB/km
dB/km
dB/km
dB/km

dB/km
dB/km
dB/km
dB/km

app. 64 kg/km
120 mm
-40C
+70C
2,26 MJ/m
24,00 kg/km

app. 67 kg/km
120 mm
-40C
+70C
1,52 MJ/m
24,00 kg/km

Profibus acc. to DIN 19245 T3 and EN50170


Halogen-free acc. to 60754-2

Profibus acc. to DIN 19245 T3 and EN50170


Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1

Application

HELUKABEL Profibus L2 Outdoor + Industry are special cables for use in Profibus industrial networks. The Outdoor version is designed for use in
open-air environments, i.e. can withstand wind, weather and sun (not for burial direcly in the ground). The Industry version is used in fixed installation
applications in harsh industrial environment. Mechanically, this product exhibits excellent resistance to mineral oils, greases and cooling lubricants
and has good microbe and hydrolysis resistance.

Part no.

80792, Profibus L2

Dimensions and specifications may be changed without prior notice.

706

81186, Profibus L2

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables

Profibus L2 direct Burial

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Inner sheath material:
Shielding 2:
Total shielding:
Armouring:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

without + with Armouring

Direct burial
1x2x0.64 mm

Direct burial
1x2x0.64 mm

150 Ohm 10 %
55 Ohm/km
1 GOhm x km
110 Ohm/km max.
30 nF/km nom.
1,5 kV
9,6
kHz < 2,5
38,4 kHz < 4,0
3
MHz < 22,0
20
MHz < 42,0

150 Ohm 10 %
55 Ohm/km
5 GOhm x km
110 Ohm/km max.
30 nF/km nom.
250 V
1,5 kV
9,6
kHz < 2,5
38,4 kHz < 4,0
4
MHz < 22,0
16
MHz < 42,0

Copper, bare (AWG 22/1)


Foam-skin-PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
PVC
Polyester foil, aluminium-lined
Cu braid, tinned
PE
app. 10,0 mm 0,2 mm
Black similar to RAL 9005

dB/km
dB/km
dB/km
dB/km

Copper, bare (AWG 22/1)


Cell PE
rd, gn
2 cores + 2 fillers stranded together
PVC
Polyester foil, aluminium-lined
Cu braid, tinned
Steel band
PE
app. 10,6 mm 0,5 mm
Black similar to RAL 9005

dB/km
dB/km
dB/km
dB/km

app. 92 kg/km
150 mm
-40C
+80C
2,657 MJ/m
24,00 kg/km

app. 132 kg/km


165 mm
-40C
+80C
2,40 MJ/m
24,00 kg/km

Profibus acc. to DIN 19245 T3 and EN50170

Profibus acc. to DIN 19245 T3 and EN50170

Application

HELUKABEL Profibus L2 Direct Burial cables without + with armouring are special cables in the Profibus industrial networks. The version without
armouring is for normal an direct cable burial in the ground. The version with steel tape armouring offers additional protection against rodents and is
the right choice for regions with such animals.

Part no.

82824, Profibus ERD

802177, Profibus L2

Dimensions and specifications may be changed without prior notice.

707

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
Profibus L2

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:

7-wire

Mobile use
1x2x0.64 mm (stranded)
Copper, bare (AWG 24/7)
Foam-skin-PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PVC
app. 7,8 mm 0,3 mm
Violet similar to RAL 4001
150 Ohm 10 %
86,7 Ohm/km
1 GOhm x km
173 Ohm/km max.
30 nF/km nom.
1,5 kV
9,6
kHz < 3,0
38,4 kHz < 5,0
4
MHz < 26,0
16
MHz < 55,0

dB/km
dB/km
dB/km
dB/km

app. 75 kg/km
80 mm
-20C
+80C
1,20 MJ/m
24,00 kg/km
Profibus acc. to DIN 19245 T3 and EN50170
Flame-retardant acc. to EN 50265-2-1
UL Style 2571

Application

HELUKABEL Profibus L2 7-wire for mobile applications in Profibus industrial networks. With its core design and the special PVC sheath, the type
described here is suitable for normal mobile applications.

Part no.

800648, Profibus L2

Dimensions and specifications may be changed without prior notice.

708

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
Profibus L2

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

Drag Chain

Drag chain applications


1x2x0.64 mm (stranded)

Drag chain applications


1x2x0.64 mm (stranded)

150 Ohm 10 %
80 Ohm/km
1 GOhm x km
160 Ohm/km max.
30 nF/km nom.
1,5 kV
9,6
kHz < 3,0
38,4 kHz < 5,0
4
MHz < 25,0
16
MHz < 52,0

150 Ohm 10 %
80 Ohm/km
1 GOhm x km
160 Ohm/km max.
30 nF/km nom.
1,5 kV
9,6
kHz < 3,0
38,4 kHz < 5,0
4
MHz < 25,0
16
MHz < 52,0

Copper, bare (AWG 24/19)


Foam-skin-PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PUR
app. 8,0 mm 0,4 mm
Violet similar to RAL 4001

dB/km
dB/km
dB/km
dB/km

Copper, bare (AWG 24/19)


Foam-skin-PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PUR
app. 8,0 mm 0,4 mm
Petrol similar to RAL 5018

dB/km
dB/km
dB/km
dB/km

app. 65 kg/km
63 mm
-30C
+70C
1,52 MJ/m
25,00 kg/km

app. 65 kg/km
63 mm
-30C
+70C
1,52 MJ/m
25,00 kg/km

Profibus acc. to DIN 19245 T3 and EN50170


Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1

Profibus acc. to DIN 19245 T3 and EN50170


Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1

Application

This system cable is used to interconnect L2-BUS components. This cable is an economical solution for the cell and field area. For the information
exchange between different automation systems as well as for communication with the connected decentralized field units, serial field bus systems
are used. The above mentioned types are suitable for drag chains (stranded).

Part no.

80267, Profibus L2

81003, Profibus L2

Dimensions and specifications may be changed without prior notice.

709

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
Profibus

Type
Cable structure
Inner conductor diameter 1:
Inner conductor diameter 2:
Core insulation 1:
Core insulation 2:
Core colours 1:
Core colours 2:
Stranding element 1:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Relative propagation velocity:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

ET200X + ECOFAST

Drag chain applications


1x2x0.65 mm +
3x1x0.75 mm (stranded)

Drag chain applications


1x2x0.65 mm +
4x1x1.5 mm (stranded)

150 Ohm 10 %
73 Ohm/km
1 GOhm x km
145 Ohm/km max.
30 nF/km nom.
1,5 kV
9,6
kHz < 3,0
38,4 kHz < 5,0
4
MHz < 25,0
16
MHz < 52,0

150 Ohm 15 %
73 Ohm/km
1 GOhm x km
145 Ohm/km max.
30 nF/km nom.
1,5 kV
81 %
9,6
kHz 3,0
38,4 kHz 5,0
4
MHz 30,0
16
MHz 60,0

Copper, bare (AWG 22/19)


Copper, bare (AWG 18/24)
Foam-skin-PE
PVC
rd, gn
bk, bu, gnye
Double core
Polyester foil over stranded bundle
Foil + braid
Polyester foil
PUR
app. 9,7 mm 0,5 mm
Petrol similar to RAL 5018

dB/Km
dB/Km
dB/Km
dB/Km

Copper, bare (AWG 24/19)


Copper, bare (AWG 18/84)
Foam-skin-PE
TPM
rd, gn
bk, bk, bk, bk
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Foil + braid
TPU
app. 11,5 mm 0,3 mm
Violet similar to RAL 4001

dB/km
dB/km
dB/km
dB/km

app. 105 kg/km


140 mm
-5C
+60C
1,973 MJ/m
46,00 kg/km

app. 159 kg/km


165 mm
-15C
+60C
2,835 MJ/m
90,00 kg/km

Applicable standards:

Profibus acc. to DIN 19245 T3 and EN50170


Halogen-free acc. to 60754-2

UL Style:

AWM Style 20236 AWM I/II A/B 80C 30V


FT1

Profibus acc. to DIN 19245 T3 and EN50170


Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1
UL Style 20233

Norms

Application

HELUKABEL Profibus ET200X + Ecofast Hybrid cables are designed for continuous motion in cable carriers. The hybrid construction integrates the
power supply next to the Profibus in one cable. The type ET200X offers three 0,75mm power conductors, while the type Ecofast 4 has 1,5mm power
conductors and greater current-carrying capacity.

Part no.

82913, Profibus L2

Dimensions and specifications may be changed without prior notice.

710

800044, Profibus L2

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
Profibus

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Inner sheath material:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

SHIPLINE and High Temperature

Marine and Offshore


1x2x0.75 mm (stranded)

High temperature areas


1x2x0.64 mm

150 Ohm 10 %
55 Ohm/km
1,6 GOhm x km
110 Ohm/km max.
29 nF/km nom.
60 V
1 kV
9,6
kHz < 2,5
38,4 kHz < 4,0
4
MHz < 22,0
16
MHz < 42,0

150 Ohm 10 %
55 Ohm/km
1,6 GOhm x km
110 Ohm/km max.
28 nF/km nom.
250 V
3,6 kV
9,6
kHz < 2,5
38,4 kHz < 4,0
4
MHz < 22,0
16
MHz < 42,0

Copper, bare (AWG 22/7)


Foam-skin-PE
rd, gn
Double core
Polyester foil over stranded bundle
FRNC
Polyester foil, aluminium-lined
Cu braid, tinned
X-FRNC
app. 8,0 mm 0,4 mm
Violet similar to RAL 4001

dB/Km
dB/Km
dB/Km
dB/Km

Copper, bare (AWG 22/1)


FEP
rd, gn
2 cores + 2 fillers stranded together
Polyester foil, aluminium-lined
Cu braid, tinned
FEP
app. 7,2 mm 0,3 mm
Violet similar to RAL 4001

dB/km
dB/km
dB/km
dB/km

app. 84 kg/km
80 mm
-25C
+80C
1,26 MJ/m
35,00 kg/km

app. 64 kg/km
52 mm
-50C
+180C
0,30 MJ/m
24,00 kg/km

Profibus acc. to DIN 19245 T3 and EN50170


Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1

Profibus acc. to DIN 19245 T3 and EN50170


Flame-retardant acc. to IEC 60332-3

Application

HELUKABEL Profibus Shipline is designed for marine/offshore applications and certified by German Lloyd. Thanks to use of stranded conductors,
this cable can be moved occasionally. The High-Temperature version is used in fixed installations with demanding temperature requirements, e.g. in
the vicinity of a hot furnace or near welding activities.

Part no.

802178, Profibus SHIPLINE

802179, Profibus high temperature

Dimensions and specifications may be changed without prior notice.

711

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
DESINA-HYBRID-BUS

Type
Cable structure
Conductor material
Core insulation:
Polymer optical fibre:
Core colours:
Core identification:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Conductor resistance, max.:


Insulation resistance, min.:
Test voltage:

Optical characteristic
Fibre attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

Norms

Applicable standards:

hybrid

Hybrid Bus Cable


4x1.5 mm + 2xPOF

Copper, bare, KL.6 = extra fine wire


TPM
4x POF 980/1000
Black
Numbers
PETP fleece
TPU
app. 8,8 mm 0,3 mm
Violet similar to RAL 4001
13,7 Ohm/km
0,5 GOhm x km
3 kV
230 dB/km max. at 650 nm
app. 120 kg/km
130 mm
-20C
+80C
60,00 kg/km
Detail specification for DESINA

Application

HELUKABEL DESINA-Hybrid-Bus is used for mobile applications in machinery. Use of a PU sheath provides excellent resistance to common mineral
oils, greases and cooling lubricants in industrial automation.

Part no.

81713, DESINA HYBRID BUS

Dimensions and specifications may be changed without prior notice.

712

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
Profibus L2

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Relative propagation velocity:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

TORSION + FESTOON

Torsional applications
1x2x0.80 mm (stranded)

Mobile use
1x2x0.65 mm (stranded)

150 Ohm 10 %
49 Ohm/km
1 GOhm x km
98 Ohm/km max.
29 nF/km nom.
3,6 kV
9,6
kHz < 3,0
38,4 kHz < 5,0
4
MHz < 25,0
16
MHz < 51,0

150 Ohm 10 %
66,5 Ohm/km
1,6 GOhm x km
133 Ohm/km max.
28 nF/km nom.
2 kV
81 %
9,6
kHz 3,0
38,4 kHz 4,0
4
MHz 25,0
16
MHz 49,0

Copper, bare (AWG 22/19)


Foam-skin-PE
rd, gn
2 cores + filler
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PUR
app. 8,0 mm 0,4 mm
Violet similar to RAL 4001

dB/km
dB/km
dB/km
dB/km

Copper, bare (AWG 24/19)


Cell PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PVC
app. 8,0 mm 0,3 mm
Petrol similar to RAL 5018

dB/km
dB/km
dB/km
dB/km

app. 66 kg/km
100 mm
-25C
+75C
0,89 MJ/m
32,00 kg/km

app. 64 kg/km
70 mm
-40C
+60C
1,09 MJ/m
23,00 kg/km

Profibus acc. to DIN 19245 T3 and EN50170


Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1
CMX 75C (shielded)
-

Profibus acc. to DIN 19245 T3 and EN50170


Flame-retardant acc. to EN 50265-2-1
CMG 75C or CL2 or AWM 20201 600V
CSA FT 4

Application

HELUKABEL Profibus Torsion is used in mobile applications in robots. The special torsion construction allows this cable to be twisted (torsioned) and
is halogen-free thanks to use PU sheath. The Festoon version is used for hanging/moving loads in garland applications.

Part no.

800109, Profibus L2

800649, Profibus L2

Dimensions and specifications may be changed without prior notice.

713

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
Profibus PA

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:

Hazardous areas
1x2x1.0/2.55 mm

Non-hazardous areas
1x2x1.0/2.55 mm

100 Ohm 20 %
22 Ohm/km
1 GOhm x km
44 Ohm/km max.
60 nF/km nom.
300 V
2,5 kV
39
kHz 3,0

100 Ohm 20 %
22 Ohm/km
1 GOhm x km
44 Ohm/km max.
60 nF/km nom.
300 V
2,5 kV
39
kHz 3,0

Copper, bare (AWG 18/1)


PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PVC
app. 7,6 mm 0,2 mm
Blue

dB/km

Copper, bare (AWG 18/1)


PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PVC
app. 7,6 mm 0,2 mm
Black

dB/km

app. 76 kg/km
140 mm
-30C
+80C
0,95 MJ/m
44,00 kg/km

app. 76 kg/km
140 mm
-30C
+80C
0,95 MJ/m
44,00 kg/km

Profibus acc. to DIN 19245 T3 and EN50170


Flame-retardant acc. to EN 50265-2-1
UL Style 2571

Profibus acc. to DIN 19245 T3 and EN50170


Flame-retardant acc. to EN 50265-2-1
UL Style 2571

Application

HELUKABEL Profibus PA is used for normal requirements in the process automation field (chemical industry). The colour blue identifies it as suitable
for use in potentially explosive areas (and ATEX/ Class II, EX-i/ EN 60079-14). For other applications, the colour black is usually selected.

Part no.

82835, Profibus PA

Dimensions and specifications may be changed without prior notice.

714

82836, Profibus PA

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
Profibus PA

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Inner sheath material:
Shielding 2:
Total shielding:
Armouring:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

armoured

Hazardous areas
1x2x1.0/2.55 mm

Non-hazardous areas
1x2x1.0/2.55 mm

100 Ohm 15 %
22 Ohm/km
1 GOhm x km
44 Ohm/km max.
55 nF/km nom.
300 V
2,5 kV
39
kHz 3,0

100 Ohm 15 %
22 Ohm/km
1 GOhm x km
44 Ohm/km max.
55 nF/km nom.
300 V
2,5 kV
39
kHz 3,0

Copper, bare (AWG 18/1)


PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
PVC
Polyester foil, aluminium-lined
Cu braid, tinned
Steel band
PVC
app. 10,2 mm 0,2 mm
Blue

dB/km

Copper, bare (AWG 18/1)


PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
PVC
Polyester foil, aluminium-lined
Cu braid, tinned
Steel band
PVC
app. 10,2 mm 0,2 mm
Black

dB/km

app. 170 kg/km


140 mm
-20C
+70C
1,95 MJ/m
45,00 kg/km

app. 170 kg/km


200 mm
-20C
+70C
1,95 MJ/m
45,00 kg/km

Profibus acc. to DIN 19245 T3 and EN50170


Flame-retardant acc. to EN 50265-2-1

Profibus acc. to DIN 19245 T3 and EN50170


Flame-retardant acc. to EN 50265-2-1

Application

HELUKABEL Profibus PA Armoured finds use in areas with rodent such as rats, nutria etc. but also offers additional protection against all other outside
mechanical influences thanks to it steel tape armouring. The colour blue identifies it as suitable for use in potentially explosive areas (and ATEX/ Class
II, EX-i/EN 60079-14). For other applications, the colour black is usually selected.

Part no.

802180, Profibus PA

802181, Profibus PA

Dimensions and specifications may be changed without prior notice.

715

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
Profibus PA

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:

Long Distance

Hazardous areas
1x2x1.6/3.2 mm

Non-hazardous areas
1x2x1.6/3.2 mm

100 Ohm 20 %
24 Ohm/km
1 GOhm x km
48 Ohm/km max.
60 nF/km nom.
300 V
1 kV
39
kHz 2,7

100 Ohm 20 %
24 Ohm/km
1 GOhm x km
48 Ohm/km max.
60 nF/km nom.
300 V
1 kV
39
kHz 2,7

Copper, bare (AWG 16/7)


Foam-skin-PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PVC
app. 9,5 mm 0,3 mm
Blue

dB/km

Copper, bare (AWG 16/7)


Foam-skin-PE
rd, gn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PVC
app. 9,5 mm 0,3 mm
Black

dB/km

app. 131 kg/km


100 mm
-40C
+70C
1,57 MJ/m
62,00 kg/km

app. 131 kg/km


100 mm
-40C
+70C
1,57 MJ/m
62,00 kg/km

Profibus acc. to DIN 19245 T3 and EN50170


Flame-retardant acc. to IEC 60332-1
UL Style 2571

Profibus acc. to DIN 19245 T3 and EN50170


Flame-retardant acc. to IEC 60332-1
UL Style 2571

Application

HELUKABEL Profibus PA Long Distance is used for especially long transmission distances in process networks. It uses a larger conductor cross-section
to satisfy the attenuation requirements. The colour blue identifies it as suitable for use in potentially explosive areas (and ATEX/Class II, EX-i/EN
60079-14). For other applications, the colour black is usually selected.

Part no.

800650, Profibus PA

Dimensions and specifications may be changed without prior notice.

716

800715, Profibus PA

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
Profibus SK

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Inner sheath material:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

Indoor + Outdoor

Fixed installation, indoor


1x2x0.64 mm

Fixed installation, outdoor


1x2x0.64 mm

150 Ohm 10 %
55 Ohm/km
1 GOhm x km
110 Ohm/km max.
35 nF/km nom.
1,5 kV
9,6
kHz < 2,5
38,4 kHz < 4,0
4,0
MHz < 22,0
16,0 MHz < 42,0

150 Ohm 10 %
55 Ohm/km
1 GOhm x km
110 Ohm/km max.
35 nF/km nom.
1,5 kV
9,6
kHz < 2,5
38,4 kHz < 4,0
4
MHz < 22,0
16
MHz < 42,0

Copper, bare (AWG 22/1)


Foam-skin-PE
rd, gn
Double core
Polyester foil over stranded bundle
PVC
Polyester foil, aluminium-lined
Cu braid, tinned
PVC
app. 8,0 mm 0,4 mm
Violet similar to RAL 4001

dB/km
dB/km
dB/km
dB/km

Copper, bare (AWG 22/1)


Foam-skin-PE
rd, gn
Double core
Polyester foil over stranded bundle
PVC
Polyester foil, aluminium-lined
Cu braid, tinned
PE
app. 8,0 mm 0,4 mm
Black similar to RAL 9005

dB/km
dB/km
dB/km
dB/km

app. 79 kg/km
120 mm
-40C
+80C
1,068 MJ/m
24,00 kg/km

app. 65 kg/km
120 mm
-20C
+70C
1,451 MJ/m
24,00 kg/km

Profibus acc. to DIN 19245 T3 and EN50170


Flame-retardant acc. to IEC 60332-3
CMG 75C or CL3 or AWM 21694 600V
CSA FT 4

Profibus acc. to DIN 19245 T3 and EN50170


Halogen-free acc. to 60754-2
-

Application

HELUKABEL Profibus SK Indoor + Outdoor have a special structure for processing with the Fast Connect Stripping Tool from Siemens. The indoor
version is used for normal requirements in fixed installation applications in equipment; the Outdoor version is used in open-air applications, i.e. can
withstand wind, weather and sun (not for burial directly in the ground).

Part no.

81903, Profibus SK

81904, Profibus SK

Dimensions and specifications may be changed without prior notice.

717

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
Profibus SK

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Inner sheath material:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

FRNC + Robust

Fixed installation, indoor


1x2x0.64 mm

Industrial Area
1x2x0.64 mm

150 Ohm 10 %
55 Ohm/km
1 GOhm x km
110 Ohm/km max.
35 nF/km nom.
1,5 kV
9,6
kHz < 2,5
38,4 kHz < 4,0
4
MHz < 22,0
16
MHz < 42,0

150 Ohm 10 %
55 Ohm/km
1 GOhm x km
110 Ohm/km max.
35 nF/km nom.
1,5 kV
9,6
kHz < 2,5
38,4 kHz < 4,0
4
MHz < 22,0
16
MHz < 42,0

Copper, bare (AWG 22/1)


Foam-skin-PE
rd, gn
Double core
Polyester foil over stranded bundle
FRNC
Polyester foil, aluminium-lined
Cu braid, tinned
FRNC
app. 8,0 mm 0,4 mm
Violet similar to RAL 4001

dB/km
dB/km
dB/km
dB/km

Copper, bare (AWG 22/1)


Foam-skin-PE
rd, gn
Double core
Polyester foil over stranded bundle
FRNC
Polyester foil, aluminium-lined
Cu braid, tinned
PUR
app. 8,0 mm 0,4 mm
Violet similar to RAL 4001

dB/km
dB/km
dB/km
dB/km

app. 73 kg/km
160 mm
-25C
+70C
1,203 MJ/m
24,00 kg/km

app. 71 kg/km
120 mm
-40C
+70C
1,574 MJ/m
24,00 kg/km

UL Style:

Profibus acc. to DIN 19245 T3 and EN50170


Halogen-free acc. to 60754-2
Flame-retardant acc. to EN 50265-2-1
CM 750C (shielded)

CSA standard:

Profibus acc. to DIN 19245 T3 and EN50170


Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1
AWM Style 20236 AWM I/II A/B 80C 30V
FT1
CSA FT1

Norms

Applicable standards:

Application

HELUKABEL Profibus SK FRNC + Robust has a special structure for processing with the Fast Connect Stripping Tool from Siemens. The FRNC version
is used to satisfy halogen-free and flame-retardent requirements in buildings. The Rpbust version is used in harsh industrial environments and offers
excellent resistance to mineral oils, greases and cooling lubricants.

Part no.

81501, Profibus SK

Dimensions and specifications may be changed without prior notice.

718

81905, Profibus SK

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
Profibus SK

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Inner sheath material:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

Drag Chain

Drag chain applications


1x2x0.65 mm (stranded)

Drag chain applications


1x2x0.65 mm (stranded)

150 Ohm 10 %
67 Ohm/km
1 GOhm x km
134 Ohm/km max.
35 nF/km nom.
1,5 kV
9,6
kHz < 3,0
38,4 kHz < 5,0
4
MHz < 25,0
16
MHz < 52,0

150 Ohm 10 %
67 Ohm/km
1 GOhm x km
134 Ohm/km max.
35 nF/km nom.
1,5 kV
9,6
kHz < 3,0
38,4 kHz < 5,0
4
MHz < 25,0
16
MHz < 52,0

Copper, bare (AWG 24/19)


Foam-skin-PE
rd, gn
Double core
Polyester foil over stranded bundle
PVC
Polyester foil, aluminium-lined
Cu braid, tinned
PUR
app. 8,0 mm 0,4 mm
Violet similar to RAL 4001

dB/km
dB/km
dB/km
dB/km

Copper, bare (AWG 24/19)


Foam-skin-PE
rd, gn
Double core
Polyester foil over stranded bundle
PVC
Polyester foil, aluminium-lined
Cu braid, tinned
PUR
app. 8,0 mm 0,4 mm
Petrol similar to RAL 5018

dB/km
dB/km
dB/km
dB/km

app. 70 kg/km
100 mm
-40C
+70C
1,53 MJ/m
25,00 kg/km

app. 70 kg/km
100 mm
-40C
+70C
1,53 MJ/m
25,00 kg/km

Profibus acc. to DIN 19245 T3 and EN50170


Flame-retardant acc. to IEC 60332-1
CMX 75C (shielded)
CSA FT1

Profibus acc. to DIN 19245 T3 and EN50170


Flame-retardant acc. to IEC 60332-1
CMX 75C (shielded)
CSA FT1

Application

HELUKABEL Profibus SK drag chain is designed for continous motion in cable carriers and has a special structure for processing with the Fast Connect
Stripping Tool from Siemens. Thanks to the PU sheath, it also offers excellent resistance to common mineral oils, greases and cooling lubricants.
Depending on the application, the colour petrol or violet is availiable.

Part no.

801659, Profibus SK

81906, Profibus SK

Dimensions and specifications may be changed without prior notice.

719

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables

FOUNDATION Fieldbus

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

Basic

process automation
1x2x1.1/2,55-100 LI

Copper, bare (AWG 18/7)


PO
or, bl
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
yes
PVC
app. 8,0 mm 0,3 mm
Orange
100 Ohm 20 Ohm
22 Ohm/km
5 GOhm x km
44 Ohm/km max.
60 nF/km nom.
300 V
1,5 kV
39
kHz 3,4

dB/km

app. 85 kg/km
80 mm
-40C
+80C
1,22 MJ/m
45,00 kg/km
Foundation Fieldbus Spec. FF-816-1.4
Flame-retardant acc. to IEC 60332-3
CMG 75C PLTC FT4
CSA FT 4

Application

HELUKABEL FOUNDATION Fieldbus Basic for normal requirements in this industrial networks. Thanks to use of stranded conductors, this cable can
be moved occasionally and satisfies the usual American requirements for such networks.

Part no.

803354, Foundation Fieldbus Basic

Dimensions and specifications may be changed without prior notice.

720

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables

FOUNDATION Fieldbus

Type
Cable structure

Inner conductor diameter 1:


Inner conductor diameter 2:
Core insulation 1:
Core insulation 2:
Core colours 1:
Core colours 2:
Stranding element 1:
Shielding 1:
Shielding 2:
Total shielding:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

Type A + gnye

process automation
1x2x1.1/2,85-100 LI + 1x0,8 gnye
Copper, bare (AWG 18/41)
Copper, bare (AWG 18/41)
XLPE ray cross-linking
PVC
bu, bn
gn/ye
Double core
Polyester foil, aluminium-lined
Cu braid, tinned
yes
PVC
app. 7,9 mm 0,3 mm
Yellow
100 Ohm 20 Ohm
24 Ohm/km
2 GOhm x km
48 Ohm/km max.
65 nF/km nom.
300 V
1,5 kV
39
kHz 3,4

dB/km

app. 84 kg/km
80 mm
-25C
+105C
1,00 MJ/m
49,00 kg/km
Foundation Fieldbus Spec. FF-816-1.4
Flame-retardant acc. to IEC 60332-3
CMG 105 or CL3 FT4
CSA FT 4

Application

HELUKABEL FOUNDATION Fieldbus Type A + gnge offers an additional conductor in the structure in compliance with the FF specification. Thanks
to use of stranded conductors, this cable can be moved occasionally and satisfies the usual American requirements for such networks.

Part no.

801191, Foundation Fieldbus FF A

Dimensions and specifications may be changed without prior notice.

721

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables

FOUNDATION Fieldbus

Type
Cable structure

Inner conductor diameter 1:


Inner conductor diameter 2:
Core insulation 1:
Core insulation 2:
Core colours 1:
Core colours 2:
Stranding element 1:
Shielding 1:
Shielding 2:
Total shielding:
Drain wire:
Armouring:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

Type A armoured

process automation
1x2x1.1/2,85-100 LI + 1x0,8 gnye, armoured
Copper, bare (AWG 18/41)
Copper, bare (AWG 18/37)
XLPE ray cross-linking
PVC
bu, bn
gn/ye
Double core
Polyester foil, aluminium-lined
Polyester foil, aluminium-lined
yes
Corrugated copper tube
PVC
app. 12,3 mm 0,3 mm
Yellow
100 Ohm 20 Ohm
24 Ohm/km
2 GOhm x km
48 Ohm/km max.
65 nF/km nom.
300 V
1,5 kV
39
kHz 3,4

dB/km

app. 187 kg/km


130 mm
-25C
+105C
1,65 MJ/m
125,00 kg/km
Foundation Fieldbus Spec. FF-816-1.4
Flame-retardant acc. to IEC 60332-3
CMG 105C or PLTC FT4 Sun Res
CSA FT 4

Application

HELUKABEL FOUNDATION Type A Armoured finds use in areas with rodents such as rats, nutria etc. but also offers additional protection against
all other outside mechanical influences thanks to its corrugated tape armouring. Thanks to use of stranded conductors, this cable can be moved
occasionally and satisfies the usual American requirements for such networks.

Part no.

801192, Foundation Fieldbus FF A

Dimensions and specifications may be changed without prior notice.

722

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables

FOUNDATION Fieldbus

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

Type A

process automation
1x2x1.1/2,85-100 LI
Copper, bare (AWG 18/37)
XLPE ray cross-linking
bu, bn
Double core
Polyester foil, aluminium-lined
Cu braid, tinned
yes
PVC
app. 7,9 mm 0,3 mm
Yellow
100 Ohm 20 Ohm
24 Ohm/km
2 GOhm x km
48 Ohm/km max.
65 nF/km nom.
300 V
1,5 kV
39
kHz 3,4

dB/km

app. 89 kg/km
80 mm
-40C
+105C
1,05 MJ/m
42,00 kg/km
Foundation Fieldbus Spec. FF-816-1.4
Flame-retardant acc. to IEC 60332-3
CMG 105 or CL3 FT4
CSA FT 4

Application

HELUKABEL FOUNDATION Fieldbus Type A for normal requirements in this industrial network. Thanks to use of stranded conductors, this cable
can be moved occasionally and satisfies the usual American requirements for such networks.

Part no.

801193, Foundation Fieldbus FF A

Dimensions and specifications may be changed without prior notice.

723

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
HMCB200

fixed installed

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(db/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:

Fixed installation, indoor


2x2x0,22qmm
Copper, bare (AWG 22/7)
Foam-skin-PE
gn, ye, pk, bu
Double core
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
PVC
app. 6,8 mm 0,15 mm
Green similar to RAL 6018

100 Ohm 15 ohm at 1 to 100 MHz


90 Ohm/km
1 GOhm x km
180 Ohm/km max.
50 nF/km nom.
0,5 kV
10
8,0
47,0
39,0

16
10,0
44,0
34,0

62,5
20,0
35,0
15,0

100
27,0
32,0
5,0

app. 63 kg/km
70 mm
-20C
+80C
0,92 MJ/m
35,00 kg/km
Flame-retardant acc. to IEC 60332-1
AWM Style 2502 AWM I/II A/B 80C 30V FT1

Application

HELUKABEL HMCB200 for fixed installation and slight occasional movement, range up to 100m. This cable is used in Siemens Systems.
Typical plugs are RJ45 Industrial IP20 Siemens or Y-Con RJ45 Yamaichi or round M-Connectors from Molex.

Part no.

802471, HMCB200

Dimensions and specifications may be changed without prior notice.


* Drive Cliq is registered trademark from Siemens AG.

724

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
HMCB500S

Drag Chain

Type
Cable structure

Inner conductor diameter 1:


Inner conductor diameter 2:
Core insulation 1:
Core insulation 2:
Core colours 1:
Core colours 2:
Stranding element 1:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(db/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

Drag chain applications


2x2xAWG24 + 1x2xAWG22
Copper, bare (AWG 24/7)
Copper, tinned (AWG 22/19)
Foam-skin-PE
PE
gn, ye, pk, bu
rd, bk
Double core
Foil + braid
PVC
app. 6,95 mm 0,15 mm
Green similar to RAL 6018

100 Ohm 15 ohm at 1 to 100 MHz


90 Ohm/km
1 GOhm x km
180 Ohm/km max.
50 nF/km nom.
0,5 kV
10
10,0
47,0
37,0

16
12,0
44,0
36,0

62,5
23,0
35,0
12,0

100
30,0
32,0
2,0

app. 66 kg/km
125 mm
0C
+60C
0,00 MJ/m
38,00 kg/km

Flame-retardant acc. to IEC 60332-1


AWM Style 2502 AWM I/II A/B 80C 30V FT1
CSA FT1

Application

HELUKABEL HMCB500S is designed for occasional moving in cable carriers and ranges up to 100m without repeater. This cable is used in Siemens
Systems.
Typical plugs are RJ45 Industrial IP20 Siemens or Y-Con RJ45 Yamaichi or round M-Connectors from Molex.

Part no.

803672, HMCB500S

Dimensions and specifications may be changed without prior notice.


* Drive Cliq is registered trademark from Siemens AG.

725

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
HMCB800

Drag Chain

Type
Cable structure

Inner conductor diameter 1:


Inner conductor diameter 2:
Core insulation 1:
Core insulation 2:
Core colours 1:
Core colours 2:
Stranding element 1:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Typical values
Frequency
Attenuation
Next
ACR

(MHz)
(db/100m)
(db)
(db)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

Drag chain applications


2x2x0,20qmm + 1x2x0,38qmm
Copper, bare (AWG 25/19)
Copper, tinned (AWG 22/19)
PE
PE
gn, ye, pk, bu
rd, bk
Double core
Foil + braid
PUR
app. 6,95 mm 0,15 mm
Green similar to RAL 6018

100 Ohm 15 ohm at 1 to 100 MHz


100 Ohm/km
1 GOhm x km
270 Ohm/km max.
50 nF/km nom.
0,5 kV
10
8,0
47,0
39,0

16
10,0
44,0
34,0

62,5
20,0
35,0
15,0

100
27,0
32,0
5,0

app. 61 kg/km
75 mm
-20C
+60C
0,90 MJ/m
40,00 kg/km
Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1
AWM Style 20236 AWM I/II A/B 80C 30V FT1
CSA FT1

Application

HELUKABEL HMCB800W is designed for the most demanding continous moving requirements in cable carriers and ranges up to 70 m without
repeater. This cable is ideal solution in Siemens systems.
Typical plugs are RJ45 Industrial IP20 Siemens or Y-Con RJ45 Yamaichi or round M-Connectors from Molex.

Part no.

804767, HMCB800

Dimensions and specifications may be changed without prior notice.

726

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
USB Bus S

Drag Chain

Type
Cable structure

Inner conductor diameter 1:


Inner conductor diameter 2:
Core insulation 1:
Core insulation 2:
Core colours 1:
Core colours 2:
Stranding element 1:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Typical values
Frequency
Attenuation

(MHz)
(db/100m)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

Drag chain applications


1x2xAWG28 + 1x2xAWG20
Copper, tinned (AWG 28/19)
Copper, tinned (AWG 20/64)
PP
PP
wh, gn
rd, bk
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Foil + braid
PUR
app. 5,0 mm 0,2 mm
Violet similar to RAL 4001
90 Ohm 15 %
230 Ohm/km
0,1 GOhm x km
460 Ohm/km max.
60 nF/km nom.
0,5 kV
10
10,1

16
15,4

62,5
31,0

100
39,7

200
60,2

300
76,2

400
99,7

app. 45 kg/km
50 mm
-30C
+60C
0,55 MJ/m
30,00 kg/km
USB-Standard 2.0
Halogen-free acc. to 60754-2
Flame-retardant CSA FT1
AWM 20963 (80C/30V)
CSA FT1

Application

HELUKABEL USB BUS S is designed for continous moving in cable carriers and lengths up to max. 5m. Conventional USB cables fail within a short
period of time, which is why HELUKABEL developed this special cable. Thanks to the PU sheath, it also offers excellent resistance to common mineral
oils, greases and cooling lubricants.

Part no.

802469, USB S

Dimensions and specifications may be changed without prior notice.

727

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
USB Bus L

Drag Chain

Type
Cable structure

Inner conductor diameter 1:


Inner conductor diameter 2:
Core insulation 1:
Core insulation 2:
Core colours 1:
Core colours 2:
Stranding element 1:
Shielding 1:
Shielding 2:
Total shielding:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:

Typical values

Frequency
Attenuation

(MHz)
(db/100m)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:

Drag chain applications


1x2xAWG24 + 1x2xAWG20
Copper, tinned (AWG 24/19)
Copper, tinned (AWG 20/19)
PO
PVC
wh, gn
rd, bk
Double core
Foil + braid
yes
PUR
app. 6,3 mm 0,2 mm
Violet similar to RAL 4001
90 Ohm 15 %
36 Ohm/km
0,2 GOhm x km
71 Ohm/km max.
50 nF/km nom.
300 V
2 kV
1
4,0

24
19,0

48
27,0

96
38,0

200
64,0

400
116,0

app. 56 kg/km
95 mm
-30C
+70C
0,57 MJ/m
40,00 kg/km
USB-Standard 2.0
Flame-retardant acc. to IEC 60332-1
AWM 21198 (80C/ 300V)

Application

HELUKABEL USB BUS L is designed for continous motion in cable carriers and lengths up to max. 10m without a repeater. Conventional USB cables
fail within a short period of time and need a repeater after a cable length of 5m, which is why HELUKABEL developed this special cable with a larger
cross-section. Thanks to the PU sheath, it also offers excellent resistance to common mineral oils, greases and cooling lubricants.

Part no.

802470, USB L

Dimensions and specifications may be changed without prior notice.

728

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
USB Bus 3.0

Drag Chain

Type
Cable structure

Inner conductor diameter 1:


Inner conductor diameter 2:
Core insulation 1:
Core insulation 2:
Core colours 1:
Core colours 2:
Stranding element 1:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Relative propagation velocity:

Typical values
Frequency
Attenuation

(MHz)
(db/100m)

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

Drag chain applications


2x2xAWG28 + 2x(1x2xAWG28)
Copper, tinned (AWG 28/19)
Copper, tinned (AWG 28/19)
Foam-skin-PE
PE
bu/ye, or/vio
rd/bk, gn/gnwh
Double core
Polyester foil over stranded bundle
Foil + braid
Cu braid, tinned
PUR
app. 6,5 mm 0,3 mm
Violet similar to RAL 4001
90 Ohm 20 %
105 Ohm 15% at 1 MHz
205 Ohm/km
2 GOhm x km
410 Ohm/km max.
60 nF/km nom.
0,7 kV
75 %
1
4,0

625
115

1200
180

app. 62 kg/km
55 mm
-30C
+70C
0,69 MJ/m
42,00 kg/km

USB-Standard 3.0
Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1
AWM Style 20236 AWM I/II A/B 80C 30V FT1
CSA FT1

Application

HELUKABEL USB S 3.0, designed specifically for use in heavy-duty industries, are the ideal solution for highly-flexible applications such as drag chains
and camera technology. They guarantee superior transmission properties. The transmission distance is connected with the transmission rate.

Part no.

805287, USB S

Dimensions and specifications may be changed without prior notice.

729

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
Coax 50 Ohm, PUR

Cable structure

Inner conductor material:


Inner conductor diameter:
Outer conductor material:
Outer conductor form:
Dialektrikum:
Total shielding:
Sheat material:
External diameter:
Sheat colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Test voltage:
Relative propagation velocity:

Typical values

Frequency
Attenuation

(MHz)
(db/100m)

Technical data

Weight:
bending radius, repeated:
Operating temperature range max.:
Laying temperature range min.:
Laying temperature range max.:
Copper weight:

Norms

Applicable standards:

Drag Chain

19x0,18/ 2,95mm 50 Ohm

Copper, bare
0.9 mm
Copper, tinned
Screening
PP
Cu braid, vz
PUR (Polyurethan)
app. 5,4 mm 0,2 mm
black
50 Ohm 2 Ohm
38 Ohm/km
1 GOhm x km
2 kV
67 %
50
11,5

100
16,5

200
24,0

300
30,0

500
40,0

800
52,0

900
59,0

1000
65,0

1800
105,0

2000
112,0

app. 45 kg/km
54 mm
+50C
-20C
+50C
23,00 kg/km
Halogen-free acc. to 60754-2

Application

This Coax cable, designed specifically for use in heavy-duty industries, is the ideal solution for highly-flexible applications such as drag chains. It guarantee
superior transmission properties.

Part no.

804299, Coax, Drag Chain

Dimensions and specifications may be changed without prior notice.

730

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
CAN Bus

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:

fixed installed

Fixed installation, indoor


1x2x0.22 mm (stranded)

Fixed installation, indoor


4x1x0.22 mm (stranded)

120 Ohm 10 %
88 Ohm/km
1 GOhm x km
175 Ohm/km max.
58 nF/km nom.
30 V
1,5 kV

120 Ohm 10 %
88 Ohm/km
1 GOhm x km
175 Ohm/km max.
58 nF/km nom.
30 V
1,5 kV

app. 41 kg/km
81 mm
-40C
+70C
0,574 MJ/m
17,00 kg/km

app. 60 kg/km
107 mm
-40C
+70C
1,234 MJ/m
21,00 kg/km

CAN Bus acc. to ISO 11898-2


Flame-retardant acc. to EN 50265-2-1
UL Style 2571

CAN Bus acc. to ISO 11898-2


Flame-retardant acc. to EN 50265-2-1
UL Style 2571

Copper, bare (AWG 24/7)


Cell PE
wh/bn
Double core
Polyester foil over stranded bundle
Cu braid, tinned
PVC
app. 5,4 mm 0,2 mm
Violet similar to RAL 4001

Copper, bare (AWG 24/7)


Cell PE
wh, bn, gn, ye
Star quad
Polyester foil over stranded bundle
Cu braid, tinned
PVC
app. 6,9 mm 0,2 mm
Violet similar to RAL 4001

Application

HELUKABEL CAN Bus for fixed installation and occasional motion, for normal requirements. The 2-pair version is designed with star-quad twisting,
i.e. diagonal conductors form an electrial pair and satisfy the requirements of the CAN Standard. For cable lengths up to max. 40m (observe CAN
specifications).

Part no.

81286, CAN BUS

81287, CAN BUS

Dimensions and specifications may be changed without prior notice.

731

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
CAN Bus

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

fixed installed

Fixed installation, indoor


2x2x0.22 mm (stranded)
Copper, bare (AWG 24/7)
Cell PE
wh/bn, gn/ye
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
Cu braid, tinned
PVC
app. 7,5 mm 0,3 mm
Violet similar to RAL 4001
120 Ohm 10 %
87,6 Ohm/km
5 GOhm x km
175 Ohm/km max.
40 nF/km nom.
30 V
1,5 kV
app. 60 kg/km
113 mm
-25C
+70C
1,13 MJ/m
32,00 kg/km
CAN Bus acc. to ISO 11898-2
Flame-retardant acc. to IEC 60332-1
UL Style 2571
CSA FT1

Application

HELUKABEL CAN BUS for fixed installation and occasion motion, for normal requirements. The two signal pairs are provided in the form twisted pais.
As a result, the diameter is somewhat larger than that of 81287. In the event of diameter problems, please see this type. For cable lengths up to max.
40m ( observe CAN specifications).

Part no.

82509, CAN BUS

Dimensions and specifications may be changed without prior notice.

732

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
CAN Bus

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:

fixed installed, 105C

Industrial Area
2x2xAWG 24/19 mm (stranded)
Copper, bare (AWG 24/19)
XLPE ray cross-linking
wh/bn, gn/ye
Double core
Polyester foil over stranded bundle
Cu braid, tinned
PUR
app. 8,4 mm 0,3 mm
Violet similar to RAL 4001
120 Ohm 10 %
87,2 Ohm/km
1 GOhm x km
174 Ohm/km max.
42 nF/km nom.
600 V
2,5 kV
app. 80 kg/km
126 mm
-40C
+105C *
1,31 MJ/m
40,00 kg/km
CAN Bus acc. to ISO 11898-2
Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1
UL/CSA 21223 80C, 600V

Application

HELUKABEL CAN Bus for fixed installation up to 105C in difficult industrial environments with demanding temperature requirements thanks to
cross-linking of the conductor insulation. Thanks to use a PU sheath, this version is also halogen-free. For cable lengths up to max. 40m (observe CAN
specifications).

Part no.

801982, CAN BUS

Dimensions and specifications may be changed without prior notice.

733

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
CAN Bus

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:

fixed installed

Fixed installation, indoor


1x2x0.34 mm (stranded)

Fixed installation, indoor


4x1x0.34 mm (stranded)

120 Ohm 10 %
57 Ohm/km
5 GOhm x km
114 Ohm/km max.
58 nF/km nom.
30 V
2 kV

120 Ohm 10 %
57 Ohm/km
5 GOhm x km
114 Ohm/km max.
40 nF/km nom.
30 V
2 kV

app. 65 kg/km
98 mm
-30C
+70C
1,109 MJ/m
23,00 kg/km

app. 77 kg/km
120 mm
-30C
+70C
1,179 MJ/m
30,00 kg/km

CAN Bus acc. to ISO 11898-2


Flame-retardant acc. to EN 50265-2-1
UL Style 2571

CAN Bus acc. to ISO 11898-2


Flame-retardant acc. to EN 50265-2-1
UL Style 2571

Copper, bare (AWG 22/7)


Cell PE
wh/bn
Double core
Polyester foil over stranded bundle
Cu braid, tinned
PVC
app. 6,5 mm 0,2 mm
Violet similar to RAL 4001

Copper, bare (AWG 22/7)


Cell PE
wh/bn, gn/ye
Star quad
Polyester foil over stranded bundle
Cu braid, tinned
PVC
app. 8,0 mm 0,2 mm
Violet similar to RAL 4001

Application

HELUKABEL CAN Bus for fixed installation and occasional motion, for normal requirements. The 2-pair version is designed with a star-quad twisting,
i.e. diagonal conductors form an electrical pair and satisfy the requirements of the CAN standard. For cable lenghts up to max. 40m (observe CAN
specifications).

Part no.

801572, CAN BUS

Dimensions and specifications may be changed without prior notice.

734

801573, CAN BUS

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
CAN Bus

Type
Cable structure
Inner conductor :
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

fixed installed

Fixed installation, indoor


2x2x0.34 mm (stranded)
Copper, bare (AWG 22/7)
Foam-skin-PE
wh/bn, gn/ye
Double core
Polyester foil over stranded bundle
Cu braid, tinned
PVC
app. 8,5 mm 0,3 mm
Violet similar to RAL 4001
120 Ohm 10 %
55,4 Ohm/km
5 GOhm x km
110 Ohm/km max.
40 nF/km nom.
250 V
1,5 kV
app. 85 kg/km
130 mm
-40C
+70C
1,32 MJ/m
46,00 kg/km
CAN Bus acc. to ISO 11898-2
Flame-retardant acc. to IEC 60332-1
CMX 75C (shielded)
CSA FT1

Application

HELUKABEL CAN Bus for fix installations an occasion motion, for normal requirements. The two signal pairs are provided in the form twisted pairs.
As a result, the diameter is somewhat larger than that of 801573. In the event of diameter problems, please see this type. For cable lengths up to
max. 40m (observe CAN specifications).

Part no.

803344, CAN BUS

Dimensions and specifications may be changed without prior notice.

735

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
CAN Bus

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:

fixed installed

Fixed installation, indoor


1x2x0.50 mm (stranded)

Fixed installation, indoor


4x1x0.50 mm (stranded)

120 Ohm 10 %
33 Ohm/km
1 GOhm x km
66 Ohm/km max.
40 nF/km nom.
1,5 kV

120 Ohm 10 %
37 Ohm/km
1 GOhm x km
74 Ohm/km max.
44 nF/km nom.
1,5 kV

app. 69 kg/km
100 mm
-40C
+70C
1,09 MJ/m
30,00 kg/km

app. 100 kg/km


130 mm
-40C
+70C
1,64 MJ/m
45,00 kg/km

CAN Bus acc. to ISO 11898-2


Flame-retardant acc. to EN 50265-2-1
UL Style 2571

CAN Bus acc. to ISO 11898-2


Flame-retardant acc. to EN 50265-2-1
UL Style 2571

Copper, bare (AWG 20/7)


Foam-skin-PE
wh/bn
Double core
Polyester foil over stranded bundle
Cu braid, tinned
PVC
app. 7,0 mm 0,2 mm
Violet similar to RAL 4001

Copper, bare (AWG 20/7)


Foam-skin-PE
wh, bn, gn, ye
Star quad
Polyester foil over stranded bundle
Cu braid, tinned
PVC
app. 8,5 mm 0,2 mm
Violet similar to RAL 4001

Application

HELUKABEL CAN Bus for fixed installation and occasion motion, for normal requirements. The 2-pair version is designed with star-quad twisting,
i.e. diagonal conductors form an electrical pair and satisfy the requirements of the CAN standard. For cable lengths up to 600m (observe CAN
specifications).

Part no.

800571, CAN BUS

Dimensions and specifications may be changed without prior notice.

736

800685, CAN BUS

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
CAN Bus

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

fixed installed

Fixed installation, indoor


2x2x0.50 mm (stranded)
Copper, bare (AWG 20/7)
Foam-skin-PE
wh/bn, gn/ye
Double core
Polyester foil over stranded bundle
Cu braid, tinned
PVC
app. 9,6 mm 0,3 mm
Violet similar to RAL 4001
120 Ohm 10 %
34,4 Ohm/km
5 GOhm x km
68 Ohm/km max.
40 nF/km nom.
250 V
1,5 kV
app. 116 kg/km
150 mm
-40C
+70C
1,62 MJ/m
60,00 kg/km
CAN Bus acc. to ISO 11898-2
Flame-retardant acc. to IEC 60332-1
CMX 75C (shielded)
CSA FT1

Application

HELUKABEL CAN Bus for fixed installation and occasion motion, for normal requirements. The two signal pairs are provided in the form twisted pairs.
As a result, the diameter is somewhat larger than that of 800685. In the event of diameter problems, please see this type. For cable lengths up to
600m (observe CAN specifications).

Part no.

803722, CAN BUS

Dimensions and specifications may be changed without prior notice.

737

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
CAN Bus

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Inner sheath material:
Shielding 2:
Total shielding:
Armouring:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

direct Burial

Direct burial
1x2x0.50 mm (stranded)

Direct burial
4x1x0.50 mm (stranded)

120 Ohm 10 %
37 Ohm/km
1 GOhm x km
74 Ohm/km max.
40 nF/km nom.
1,5 kV

120 Ohm 10 %
36,4 Ohm/km
1 GOhm x km
72 Ohm/km max.
44 nF/km nom.
1,5 kV

app. 105 kg/km


150 mm
-40C
+70C
2,05 MJ/m
33,00 kg/km

app. 115 kg/km


160 mm
-40C
+70C
2,18 MJ/m
45,00 kg/km

CAN Bus acc. to ISO 11898-2

CAN Bus acc. to ISO 11898-2

Copper, bare (AWG 20/7)


Foam-skin-PE
wh/bn
2 cores + 2 fillers stranded together
Polyester foil over stranded bundle
PVC
Cu braid, tinned
PET/PA tape
PE
app. 9,2 mm 0,4 mm
Black similar to RAL 9005

Copper, bare (AWG 20/7)


Foam-skin-PE
wh, bn, gn, ye
Star quad
Polyester foil over stranded bundle
PVC
Cu braid, tinned
PET/PA tape
PE
app. 9,7 mm 0,4 mm
Black similar to RAL 9005

Application

HELUKABEL CAN Bus Direct Burial is suitable for fixed outdoor installation or direct burial applications. The 2-pair version is designed with star-quad
twisting, i.e. diagonal conductors form an electrical pair and satisfy the requirements of the CAN standard. For cable lengths up to 600m (observe
CAN specifications).

Part no.

804268, CAN BUS

Dimensions and specifications may be changed without prior notice.

738

804269, CAN BUS

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
CAN Bus

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

fixed installed

Fixed installation, indoor


1x2x0.75 mm (stranded)

Fixed installation, indoor


4x1x0.75 mm (stranded)

120 Ohm 15 %
27,5 Ohm/km
1 GOhm x km
55 Ohm/km max.
42 nF/km nom.
300 V
1,5 kV

120 Ohm 15 %
27,5 Ohm/km
1 GOhm x km
55 Ohm/km max.
42 nF/km nom.
300 V
1,5 kV

app. 101 kg/km


110 mm
-40C
+70C
1,67 MJ/m
40,00 kg/km

app. 112 kg/km


110 mm
-40C
+70C
1,76 MJ/m
58,00 kg/km

CAN Bus acc. to ISO 11898-2


Flame-retardant acc. to IEC 60332-1
UL Style 2571
CSA FT1

CAN Bus acc. to ISO 11898-2


Flame-retardant acc. to IEC 60332-1
UL Style 2571
CSA FT1

Copper, bare (AWG 18/24)


Foam-skin-PE
wh/bn
Double core
Polyester foil over stranded bundle
Cu braid, tinned
PVC
app. 8,3 mm 0,3 mm
Violet similar to RAL 4001

Copper, bare (AWG 18/24)


Foam-skin-PE
wh, bn, gn, ye
Star quad
Polyester foil over stranded bundle
Cu braid, tinned
PVC
app. 8,8 mm 0,3 mm
Violet similar to RAL 4001

Application

HELUKABEL CAN Bus for fix installation and occasion motion, for normal requirements. The 2-pair version is designed with star-quad twisting, i.e.
diagonal conductors form an electrical pair and satisfy the requirements of the CAN standard. For cable lengths over 600m (observe CAN specifications).

Part no.

803383, CAN BUS

803384, CAN BUS

Dimensions and specifications may be changed without prior notice.

739

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
CAN Bus

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

Drag Chain

Drag chain applications


1x2x0.25 mm (stranded)

Drag chain applications


4x1x0.25 mm (stranded)

120 Ohm 10 %
74 Ohm/km
1 GOhm x km
148 Ohm/km max.
50 nF/km nom.
1,5 kV

120 Ohm 10 %
85 Ohm/km
1 GOhm x km
170 Ohm/km max.
50 nF/km nom.
1,5 kV

app. 40 kg/km
90 mm
-40C
+70C
0,798 MJ/m
18,00 kg/km

app. 45 kg/km
95 mm
-30C
+70C
0,943 MJ/m
25,00 kg/km

CAN Bus acc. to ISO 11898-2


Halogen-free acc. to 60754-2

CAN Bus acc. to ISO 11898-2


Halogen-free acc. to 60754-2

Copper, bare (AWG 24/19)


PE
wh/bn
Double core
Polyester foil over stranded bundle
Cu braid, tinned
PUR
app. 6,1 mm 0,3 mm
Violet similar to RAL 4001

Copper, bare (AWG 24/19)


PE
wh, bn, gn, ye
Star quad
Polyester foil over stranded bundle
Cu braid, tinned
PUR
app. 6,5 mm 0,3 mm
Violet similar to RAL 4001

Application

HELUKABEL CAN Bus is designed for guided continous motion in cable carriers. The 2-pair version is designed with a star-quad twisting, i.e. diagonal
conductors form an electrical pair and satisfy the requirements of the CAN standard. For cable lengths up to max. 40m (observe CAN specifications).

Part no.

81911, CAN BUS, highly flexible

Dimensions and specifications may be changed without prior notice.

740

81912, CAN BUS, highly flexible

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
CAN Bus

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:

Drag Chain, UL

Drag chain applications


1x2x0.34 mm (stranded)

Drag chain applications


4x1x0.34 mm (stranded)

120 Ohm 15 %
56 Ohm/km
5 GOhm x km
170 Ohm/km max.
40 nF/km nom.
250 V
1,5 kV

120 Ohm 15 %
56 Ohm/km
5 GOhm x km
170 Ohm/km max.
40 nF/km nom.
250 V
1,5 kV

app. 54 kg/km
105 mm
-30C
+70C
1,20 MJ/m
30,00 kg/km

app. 64 kg/km
130 mm
-30C
+70C
1,20 MJ/m
42,00 kg/km

CAN Bus acc. to ISO 11898-2


Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1
CMX 444

CAN Bus acc. to ISO 11898-2


Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1
CMX 444

Copper, bare (AWG 22)


Foam-skin-PE
wh/bn
2 cores + 2 fillers stranded together
Cu braid, tinned
PUR
app. 6,9 mm 0,3 mm
Violet similar to RAL 4001

Copper, bare (AWG 22/43)


Foam-skin-PE
wh/bn, gn/ye
Star quad
Cu braid, tinned
PUR
app. 7,5 mm 0,3 mm
Violet similar to RAL 4001

Application

HELUKABEL CAN Bus is designed for guided continous motion in cable carriers. The 2-pair version is designed with star-quad twisting, i.e. diagonal
conductors form an electrical pair and satisfy the requirements of the CAN standard. For cable lengths up to max. 40m (observe CAN specifications).

Part no.

802182, CAN BUS, highly flexible

802339, CAN BUS, highly flexible

Dimensions and specifications may be changed without prior notice.

741

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
I-BUS

fixed installed

Type
Cable structure

Fixed installation, indoor


3x2x0.22 mm

Inner conductor diameter:


Inner conductor diameter 2:
Core insulation:
Core insulation 2:
Core colours:
Core colours 2:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Copper, bare (AWG 24/7)


PE
wh/bn, gn/rd, ye/gn
Double core
Polyester foil over stranded bundle
Cu braid, bare
PVC
app. 7,0 mm 0,3 mm
Pastel turquoise similar to RAL 6034

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:

100 Ohm 15 Ohm


96 Ohm/km
1 GOhm x km
192 Ohm/km max.
60 nF/km nom.
1 kV
256 kHz < 1,5
772 kHz < 2,4
1
MHz < 2,7
4
MHz < 5,2
10
MHz < 8,4
16
MHz < 11,2
20
MHz < 11,9

dB/100m
dB/100m
dB/100m
dB/100m
dB/100m
dB/100m
dB/100m

Fixed installation, indoor


3x2x0.22 mm +
3x1.0 mm
Copper, bare (AWG 24/7)
Copper, bare (AWG 17/56)
PE
PE
wh/bn, gn/rd, ye/gn
bu, rd, gnye
Double core
Polyester foil over stranded bundle
Cu braid, bare
PVC
app. 8,0 mm 0,3 mm
Pastel turquoise similar to RAL 6034
100 Ohm 15 Ohm
96 Ohm/km
1 GOhm x km
192 Ohm/km max.
60 nF/km nom.
1 kV
256 kHz < 1,5
772 kHz < 2,4
1
MHz < 2,7
4
MHz < 5,2
10
MHz < 8,4
16
MHz < 11,2
20
MHz < 11,9

dB/100m
dB/100m
dB/100m
dB/100m
dB/100m
dB/100m
dB/100m

app. 70 kg/km
110 mm
-40C
+70C
1,20 MJ/m
35,00 kg/km

app. 96 kg/km
120 mm
-40C
+70C
1,31 MJ/m
68,00 kg/km

interbus specification 2.0, IEC61158


Flame-retardant acc. to EN 50265-2-1
UL Style 2571

interbus specification 2.0, IEC61158


Flame-retardant acc. to EN 50265-2-1
UL Style 2571

Application

HELUKABEL I-Bus is designed for fixed installation and occasional motion, for normal Interbus installation and as a hybrid cable with integrated
power supply.

Part no.

80778, I-BUS

Dimensions and specifications may be changed without prior notice.

742

81202, I-BUS

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
I-BUS

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

fixed installed, halogenfree

Fixed installation, indoor


3x2x0.22 mm
Copper, bare (AWG 24/7)
PE
wh/bn, gn/rd, ye/gn
Double core
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, bare
PE
app. 7,0 mm 0,3 mm
Pastel turquoise similar to RAL 6034
100 Ohm 15 Ohm
96 Ohm/km
1 GOhm x km
192 Ohm/km max.
50 nF/km nom.
1 kV
256 kHz < 1,5
772 kHz < 2,4
1
MHz < 2,7
4
MHz < 5,2
10
MHz < 8,4
16
MHz < 11,2
20
MHz < 11,9

dB/100m
dB/100m
dB/100m
dB/100m
dB/100m
dB/100m
dB/100m

app. 67 kg/km
110 mm
-25C
+60C
1,10 MJ/m
35,00 kg/km
interbus specification 2.0, IEC61158
Halogen-free acc. to 60754-2

Application

HELUKABEL I-Bus is halogen-free and designed for fixed installation in buildings in an Interbus network. The cable is used in dry areas where its
halogen-free construction is a major aspect.

Part no.

81557, I-BUS

Dimensions and specifications may be changed without prior notice.

743

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
I-BUS

Drag Chain

Type
Cable structure

Drag chain applications


3x2x0.25 mm

Inner conductor diameter:


Inner conductor diameter 2:
Core insulation:
Core insulation 2:
Core colours:
Core colours 2:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Copper, bare (AWG 24/19)


PE
wh/bn, gn/rd, ye/gn
Double core
Polyester foil over stranded bundle
Cu braid, bare
PUR
app. 7,6 mm 0,3 mm
Pastel turquoise similar to RAL 6034

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

100 Ohm 15 Ohm


96 Ohm/km
1 GOhm x km
192 Ohm/km max.
60 nF/km nom.
1 kV
256 kHz < 1,5
772 kHz < 2,4
1
MHz < 2,7
4
MHz < 5,2
10
MHz < 8,4
16
MHz < 11,2
20
MHz < 11,9

dB/100m
dB/100m
dB/100m
dB/100m
dB/100m
dB/100m
dB/100m

Drag chain applications


3x2x0.25 mm +
3x1.0 mm
Copper, bare (AWG 24/19)
Copper, bare (AWG 17/56)
PE
PE
wh/bn, gn/rd, ye/gn
bu, rd, gnye
Double core
Polyester foil over stranded bundle
Cu braid, bare
PUR
app. 8,6 mm 0,3 mm
Violet similar to RAL 4001
100 Ohm 15 Ohm
96 Ohm/km
1 GOhm x km
192 Ohm/km max.
60 nF/km nom.
1 kV
256 kHz < 1,5
772 kHz < 2,4
1
MHz < 2,7
4
MHz < 5,2
10
MHz < 8,4
16
MHz < 11,2
20
MHz < 11,90

dB/100m
dB/100m
dB/100m
dB/100m
dB/100m
dB/100m
dB/100m

app. 63 kg/km
120 mm
-20C
+70C
0,937 MJ/m
36,00 kg/km

app. 92 kg/km
130 mm
-20C
+70C
1,227 MJ/m
70,00 kg/km

interbus specification 2.0, IEC61158


Halogen-free acc. to 60754-2
Flame-retardant acc. to EN 50265-2-1

interbus specification 2.0, IEC61158


Halogen-free acc. to 60754-2

Application

HELUKABEL I-Bus is designed for guided continuous motion in cable carriers and as strictly a bus cable or a hybrid version (with integrated power
supply). Both versions feature a halogen-free PU jacket.

Part no.

81203, I-BUS

Dimensions and specifications may be changed without prior notice.

744

82696, I-BUS

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS-Cables
Multibus I, high flexible

Type
Cable structure

Profibus:
DeviceNetTM:
Interbus:
Power cores:
Protective earth core:
Stranding:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance:

Insulation resistance:
Mutual capacitance:
Testvoltage:

Mechanical data
Bending radius single:
Bending radius repeated:
Tensile strength static:
Tensile strength dynamic:
Oil resistance:
Flame resistance:
FCKW free:
Self extinguishable:
Other attributes:

Thermal attributes

Multibus I, 15 cores high flexible


1 x 2 x AWG 22 mm2 (Foam-Skin PO/rd/gn)
2 x 2 x AWG 22 mm2 (Foam-Skin PO/wh/bn, ye/gn)
2 x 2 x 0,25 (Foam-Skin PO/ gn/pk, ye/gn)
4 x 1 x 1,0 mm2 (PO/rd, bl, bu, bn)
1,0 mm2 (PO/gnye)
Single cores totaly stranded together and filled with plastic elements
PP vlies
PUR, halogenfree
app. 14,7 mm
violet similar to RAL 4001
150 + -15 Ohm (Profibus)
120 + -12 Ohm (DeviceNetTM)
100 + -15 Ohm (Interbus)
<= 20 Ohm/km (power cores + protection core)
<= 70 Ohm/km (Profibus)
<= 70 Ohm/km (DeviceNetTM)
<= 80 Ohm/km (Interbus)
>= 500 Mohm x km (at 20 C)
30 pF/m nominal (Profibus)
40 pF/m nominal (DeviceNetTM)
50 pF/m nominal (Interbus)
2500 V (core/ core)
1500 V (core/ screen)
<= 70 mm
<= 110 mm
300 N
140 N
Diesel, IRM 902, Biohydran TM68, Ecocut HFN 10LE
IEC 60332-1, VW1/ FT1 acc. C-UL
yes
yes
PVC free, free of lacquer wetting disturbing substances, siliconfree,
resistant against PVC flexibiliser and cable fat RB1

Operating temperature range:


Laying temperature range:

- 40 C to + 80 C
- 30 C to + 80 C

Norms

Profibus standard, DeviceNetTM standard, Interbus standard

UL-Style

VW1/ FT1 acc. C-UL, AWM style 20236

Application

HELUKABEL Multibus I is highly flexible with a special structure for use in cable carrier
applications and robotics (use in acc. with HELU specification) in a PVC-free design.
The Multibus I combines the Profibus / DeviceNet / Interbus bus systems as well as
the power supply in a single hybrid cable.

Part no.

801652, Multibus I, 15 cores

745

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS-Cables
Multibus II, high flexible

Type
Cable structure

Profibus:
DeviceNetTM:
Power cores 1:
Power cores 2:
Protective earth core:
Stranding:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance:
Insulation resistance:
Mutual capacitance:
Testvoltage:

Mechanical data
Bending radius single:
Bending radius repeated:
Tensile strength static:
Tensile strength dynamic:
Oil resistance:
Flame resistance:
FCKW free:
Self extinguishable:
Other attributes:

Thermal attributes

Multibus II, 15 cores high flexible


1 x 2 x 0,34 mm2 (Foam-Skin PO/rd/gn)
4 x 2 x 0,34 mm2 (Foam-Skin PE/ye, or, wh, bu-ye, or, wh, bu)
2 x 1,0 mm2 (PO/rd, bl)
2 x 1,5 mm2 (PO/bu, bn)
1,5 mm2 (PO/gnye)
Single cores totaly stranded together and filled with plastic elements
PP vlies
PUR, halogenfree
app. 15,0 mm
violet similar to RAL 4001
150 + -15 Ohm (Profibus)
100 + -15 Ohm (PROFInet)
<= 20 Ohm/km (power cores + protection core)
<= 70 Ohm/km (Profibus)
<= 62 Ohm/km (PROFInet)
>= 500 Mohm x km (at 20 C)
30 pF/m nominal (Profibus)
40 pF/m nominal (PROFInet)
2500 V (core/ core)
1500 V (core/ screen)
<= 70 mm
<= 110 mm
300 N
140 N
Diesel, IRM 902, Biohydran TM68, Ecocut HFN 10LE
IEC 60332-1, VW1/ FT1 acc. C-UL
yes
yes
PVC free, free of lacquer wetting disturbing substances, siliconfree,
resistant against PVC flexibiliser and cable fat RB1

Operating temperature range:


Laying temperature range:

- 40 C to + 80 C
- 20 C to + 80 C

Norms
UL-Style
Application

Profibus standard, PROFInet standard

Part no.

804115, Multibus II, 15 cores

746

VW1/ FT1 acc. C-UL, AWM style 20236


HELUKABEL Multibus II is highly flexible with a special structure for use in cable carrier
applications and robotics (use in acc. with HELU specification) in a PVC-free design.
The Multibus II (further development of Multibus I) combines the Profibus /Profinet
bus systems as well as the power supply in a single hybrid cable.

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
A-BUS

Type
Cable structure
Inner conductor:
Core insulation:
Core colours:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Outer sheath colour:

Electrical data

Conductor resistance, max.:


Insulation resistance, min.:
Loop resistance:
Nominal voltage:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

EPDM

Actuator Sensor Interface


2x1.5 mm

Actuator Sensor Interface


2x1.5 mm

13,7 Ohm/km
1 GOhm x km
27 Ohm/km max.
32 V
1 kV at 15 min.

13,7 Ohm/km
1 GOhm x km
27 Ohm/km max.
48 V
1 kV at 15 min.

app. 70 kg/km
30 mm
-40C
+85C
0,975 MJ/m
31,00 kg/km

app. 70 kg/km
30 mm
-40C
+85C
0,975 MJ/m
31,00 kg/km

ASI standard
Halogen-free acc. to 60754-2

ASI standard
Halogen-free acc. to 60754-2

Copper, tinned
Rubber compound
bu, bn
EPDM
Yellow similar to RAL 1023

Copper, tinned
Rubber compound
bu, bn
EPDM
Black similar to RAL 9005

Application

HELUKABEL A-Bus EPDM Rubber for normal use in an AS-I system. Applications include wet/dry areas where the properties of a rubber jacket are
desired. In addition, this material offers benefits such as low compression forces needed when contacting and the best sealing against the AS-I module.

Part no.

80824, A-BUS EPDM

80825, A-BUS EPDM

Dimensions and specifications may be changed without prior notice.

747

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables

A-BUS EPDM, Long Distance

Type
Cable structure
Inner conductor:
Core insulation:
Core colours:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Outer sheath colour:

Industrial Area
2x2.5 mm

Industrial Area
2x2.5 mm

app. 130 kg/km


35 mm
-40C
+85C
0,70 MJ/m
49,00 kg/km

app. 130 kg/km


30 mm
-40C
+85C
0,70 MJ/m
49,00 kg/km

ASI standard
Halogen-free acc. to 60754-2

ASI standard
Halogen-free acc. to 60754-2

Copper, tinned
Rubber compound
bu, bn
EPDM
Yellow similar to RAL 1023

Copper, tinned
Rubber compound
bu, bn
EPDM
Black similar to RAL 9005

Electrical data
Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

Application

HELUKABEL A-Bus Long Distance EPDM Rubber 2,5mm for normal use in an AS-I system. The enlarged cross-section allows bigger transmission
distances, higher ampacity and this results in savings of supplementary power packs. Applications include wet/dry areas where the properties of a
rubber jacket are desired. In addition, this material offers benefits such as low compression forces needed when contacting and the best sealing against
the AS-I module.

Part no.

804408, A-BUS EPDM

Dimensions and specifications may be changed without prior notice.

748

804409, A-BUS EPDM

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
A-BUS

Type
Cable structure
Inner conductor:
Core insulation:
Core colours:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Outer sheath colour:

Electrical data

Conductor resistance, max.:


Insulation resistance, min.:
Loop resistance:
Nominal voltage:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

PUR, UL/CSA

Actuator Sensor Interface


2x1.5 mm

Actuator Sensor Interface


2x1.5 mm

13,7 Ohm/km
1 GOhm x km
27 Ohm/km max.
32 V
1 kV at 15 min.

13,7 Ohm/km
1 GOhm x km
27 Ohm/km max.
48 V
1 kV at 15 min.

app. 64 kg/km
30 mm
-40C
+80C
0,965 MJ/m
31,00 kg/km

app. 64 kg/km
30 mm
-40C
+80C
0,965 MJ/m
31,00 kg/km

ASI standard
Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1
AWM Style 20549
CSA FT2

ASI standard
Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1
AWM Style 20549
CSA FT2

Copper, tinned
PO
bu, bn
PUR
Yellow similar to RAL 1023

Copper, tinned
PO
bu, bn
PUR
Black similar to RAL 9005

Application

HELUKABEL A-Bus PU is ideal for use in wet/dry areas thanks to its outstanding characteristics when exposed to common coolants/lubricants. This
version can also be used in cable carriers (special installation conditions must be observed: place wide cable side on inside radius, use partitions and
install flat/round cables separately). These types are approved for use in the American market (UL 1581, FT2) thanks to use of special materials.

Part no.

82434, A-BUS PUR

82822, A-BUS PUR

Dimensions and specifications may be changed without prior notice.

749

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables

A-BUS PUR 2X2.5 PUR, Long Distance, UL/CSA

Type
Cable structure
Inner conductor:
Core insulation:
Core colours:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Outer sheath colour:

Electrical data

Conductor resistance, max.:


Loop resistance:
Nominal voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

Drag chain applications


2x2.5 mm

Drag chain applications


2x1.5 mm

8,21 Ohm/km
16 Ohm/km max.
32 V

8,21 Ohm/km
16 Ohm/km max.
48 V

app. 140 kg/km


30 mm
-40C
+80C
0,90 MJ/m
49,00 kg/km

app. 140 kg/km


30 mm
-40C
+80C
0,90 MJ/m
49,00 kg/km

ASI standard
Halogen-free acc. to 60754-2
Flame-retardant CSA FT2
AWM Style 20549
CSA FT2

ASI standard
Halogen-free acc. to 60754-2
Flame-retardant CSA FT2
AWM Style 20549
CSA FT2

Copper, tinned
PO
bu, bn
PUR
Yellow similar to RAL 1023

Copper, tinned
PO
bu, bn
PUR
Black similar to RAL 9005

Application

AS components are interconnected with this special system cable. With the AS interface, the cable assembly from the control system to the sensor/actuator
is not needed. The AS interface is the field bus system that transmitts both data and power in one single cable. With fast contacting in penetration
technique, the possibility of errors in cabling is largely reduced. The special outer jacket provides protection against oil, grease, and refrigerant lubricants,
and the cable is therefore even suitable for applications in wet surroundings, in machinery and plant construction, as well as in the machine tool and
automotive industry. The PUR variant is suitable for heavy-duty industrial environments.
Because of the cross section 2,5qmm it is possible to realize longer distances.
These types are certified for the American market (UL 1581, FT2) through the use of special materials.

Part no.

804410, A-BUS PUR

Dimensions and specifications may be changed without prior notice.

750

804411, A-BUS PUR

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
A-BUS

Type
Cable structure
Inner conductor:
Core insulation:
Core colours:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Outer sheath colour:

Electrical data

Conductor resistance, max.:


Insulation resistance, min.:
Loop resistance:
Nominal voltage:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

TPE

Actuator Sensor Interface


2x1.5 mm

Actuator Sensor Interface


2x1.5 mm

13,7 Ohm/km
1 GOhm x km
27 Ohm/km max.
32 V
1,5 kV at 15 min.

13,7 Ohm/km
1 GOhm x km
27 Ohm/km max.
48 V
1,5 kV at 15 min.

app. 70 kg/km
24 mm
-40C
+105C
1,10 MJ/m
31,00 kg/km

app. 70 kg/km
24 mm
-40C
+105C
1,10 MJ/m
31,00 kg/km

ASI standard
Flame-retardant acc. to IEC 60332-1

ASI standard
Flame-retardant acc. to IEC 60332-1

Copper, tinned
TPE
bu, bn
TPE
Yellow

Copper, tinned
TPE
bu, bn
TPE
Black

Application

HELUKABEL A-Bus TPE for demanding temperature requirements up to 105 C and flame retardance. The special outer sheath makes the cable
resistant to many oils, greases and cooling lubricants and thus suitable for applications in wet surroundings, in machinery and plant construction as
well as the machine tool and automotive industries.

Part no.

801846, A-BUS TPE

801847, A-BUS TPE

Dimensions and specifications may be changed without prior notice.

751

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
AS-Interface

Type
Cable structure
Inner conductor:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Nominal voltage:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:

Electrical Cabinet FLIH

Fixed installation, indoor


2x0,86/ 2,5
Copper, tinned
FRNC
Yellow

105 Ohm 35 Ohm


23 Ohm/km
0,01 GOhm x km
46 Ohm/km max.
300 V
2 kV at 15 min.
app. 24 kg/km
30 mm
-25C
+70C
0,30 MJ/m
20,00 kg/km
ASI standard
Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1
UL Style 2444

Application

HELUKABEL AS-Interface FLIH for electrical cabinet applications, especially for wiring inside electrical cabinets. Compared to "normal" AS-I wire, less
space is needed and routing is improved. This cable is also designed for appropriate fast contacting through use of the penetration technique. Special
modules for electrical cabinets that are compatible with this wire are available on the market.

Part no.

802183, AS-Interface FLIH

Dimensions and specifications may be changed without prior notice.

752

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
DeviceNet

Type
Cable structure
Inner conductor diameter 1:
Inner conductor diameter 2:
Core insulation 1:
Core insulation 2:
Core colours 1:
Core colours 2:
Stranding element 1:
Shielding 1:
Shielding 2:
Total shielding:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

PVC

Fixed installation, indoor


1x2xAWG18 +
1x2xAWG15

Fixed installation, indoor


1x2xAWG24 +
1x2xAWG22

120 Ohm 10 %
22,6 Ohm/km
0,2 GOhm x km
45 Ohm/km max.
39,8 nF/km nom.
2 kV
125 kHz < 0,42 dB/100m
500 kHz < 0,81 dB/100m

120 Ohm 10 %
90 Ohm/km
0,2 GOhm x km
180 Ohm/km max.
39,8 nF/km nom.
2 kV
125 kHz < 0.95
500 kHz < 1.64

app. 192 kg/km


190 mm
-20C
+80C
2,92 MJ/m
88,00 kg/km

app. 67 kg/km
110 mm
-20C
+80C
0,91 MJ/m
35,00 kg/km

ODVA DeviceNet
Flame-retardant acc. to EN 50265-2-1
CMG 75C PLTC FT4
CEC: CMG FT4

ODVA DeviceNet
Flame-retardant acc. to EN 50265-2-1
CMG 75C PLTC FT4
CSA FT 4

Copper, tinned (AWG 18/19)


Copper, tinned (AWG 15/19)
Foam-skin-PE
PVC
light bu, wh
rd, bk
Double core
Polyester foil, aluminium-lined
Cu braid, tinned
yes
PVC
app. 12,2 mm 0,3 mm
Grey

Copper, tinned (AWG 24/19)


Copper, tinned (AWG 22/19)
Foam-skin-PE
PVC
light bu, wh
rd, bk
Double core
Polyester foil, aluminium-lined
Copper shifting, tinned
yes
PVC
app. 6,9 mm 0,3 mm
Grey

dB/100m
dB/100m

Application

HELUKABEL DeviceNet PVC for fixed installation. The special aspect of this bus system is that a data pair and a power supply pair are always
integrated in one cable. The small cross-section is used for short distances or as a point-to-point connection; the large cross-section as main conductor
for long distances and frequently in combination with the thin conductor as drain wire.

Part no.

800683, DeviceNet PVC

800684, DeviceNet PVC

Dimensions and specifications may be changed without prior notice.

753

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
DeviceNet

Type
Cable structure
Inner conductor diameter 1:
Inner conductor diameter 2:
Core insulation 1:
Core insulation 2:
Core colours 1:
Core colours 2:
Stranding element 1:
Shielding 1:
Shielding 2:
Total shielding:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

FRNC

Fixed installation, indoor


1x2xAWG18 +
1x2xAWG15

Fixed installation, indoor


1x2xAWG24 +
1x2xAWG22

120 Ohm 10 %
22,6 Ohm/km
0,2 GOhm x km
45 Ohm/km max.
39 nF/km nom.
2 kV
125 kHz < 0.42
500 kHz < 0.81

120 Ohm 10 %
90 Ohm/km
0,2 GOhm x km
180 Ohm/km max.
39,8 nF/km nom.
2 kV
125 kHz < 0.95
500 kHz < 1.64

Copper, tinned (AWG 18/19)


Copper, tinned (AWG 15/19)
Cell PE
PE
light bu, wh
rd, bk
Double core
Polyester foil, aluminium-lined
Cu braid, tinned
yes
FRNC
app. 12,2 mm 0,3 mm
Violet similar to RAL 4001

dB/100m
dB/100m

Copper, tinned (AWG 24/19)


Copper, tinned (AWG 22/19)
Cell PE
PE
light bu, wh
rd, bk
Double core
Polyester foil, aluminium-lined
Cu braid, tinned
yes
FRNC
app. 6,9 mm 0,3 mm
Violet similar to RAL 4001

dB/100m
dB/100m

app. 195 kg/km


190 mm
-25C
+80C
2,73 MJ/m
88,00 kg/km

app. 70 kg/km
110 mm
-25C
+80C
0,82 MJ/m
34,00 kg/km

ODVA DeviceNet
Halogen-free acc. to 60754-2
Flame-retardant acc. to EN 50265-2-1
CL2 CMG
CEC: CMG FT4

ODVA DeviceNet
Halogen-free acc. to 60754-2
Flame-retardant acc. to EN 50265-2-1
CL2 CMG
CEC: CMG FT4

Application

HELUKABEL DeviceNet FRNC for fixed installation in areas where high flame retardance and a halogen-free design are needed. The special aspect
of this bus system is that a data pair and a power supply pair are always integrated in one cable. The small cross-section is used for short distances
or as a point-to-point connection; the large cross-section as main conductor for long distances and frequently in combination with the thin conductor
as drain wire.

Part no.

800681, DeviceNet FRNC

Dimensions and specifications may be changed without prior notice.

754

800682, DeviceNet FRNC

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
DeviceNet

Type
Cable structure
Inner conductor diameter 1:
Inner conductor diameter 2:
Core insulation 1:
Core insulation 2:
Core colours 1:
Core colours 2:
Stranding element 1:
Shielding 1:
Shielding 2:
Total shielding:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

CPE

Fixed installation, indoor


1x2xAWG18 +
1x2xAWG15

Fixed installation, indoor


1x2xAWG24 +
1x2xAWG22

120 Ohm 10 %
22,6 Ohm/km
0,2 GOhm x km
45 Ohm/km max.
39 nF/km nom.
2 kV
125 kHz < 0,43 dB/100m
500 kHz < 0,82 dB/100m

120 Ohm 10 %
90 Ohm/km
0,2 GOhm x km
180 Ohm/km max.
39 nF/km nom.
2 kV
125 kHz < 0,95 dB/100m
500 kHz < 1,64 dB/100m

app. 195 kg/km


190 mm
-20C
+60C
2,73 MJ/m
71,20 kg/km

app. 70 kg/km
110 mm
-20C
+60C
0,82 MJ/m
28,10 kg/km

ODVA DeviceNet
Flame-retardant acc. to EN 50265-2-1
CMG PLTC
CEC: CMG FT4

ODVA DeviceNet
Flame-retardant acc. to EN 50265-2-1
CL2 CMG
CEC: CMG FT4

Copper, tinned (AWG 18/19)


Copper, tinned (AWG 15/19)
Cell PE
PE
light bu, wh
rd, bk
Double core
Polyester foil, aluminium-lined
Cu braid, tinned
yes
CPE
app. 12,0 mm 0,3 mm
Yellow

Copper, tinned (AWG 24/19)


Copper, tinned (AWG 22/19)
PE
PVC
light bu, wh
rd, bk
Double core
Polyester foil, aluminium-lined
Cu braid, tinned
yes
CPE
app. 7,0 mm 0,3 mm
Yellow

Application

HELUKABEL DeviceNet CPE for fixed installation with very high flame-retardance requirements. The special aspect of this bus system is that a data
pair and a power supply pair are always integrated in one cable. The small cross-section is used for short distances or as a point-to-point connection;
the large cross-section as main conductor for long distances and frequently in combination with the thin conductor as drain wire.

Part no.

81907, DeviceNet CPE

81908, DeviceNet CPE

Dimensions and specifications may be changed without prior notice.

755

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
DeviceNet

Type
Cable structure
Inner conductor diameter 1:
Inner conductor diameter 2:
Core insulation 1:
Core insulation 2:
Core colours 1:
Core colours 2:
Stranding element 1:
Shielding 1:
Shielding 2:
Total shielding:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:

PUR, high flexible

Drag chain applications


1x2xAWG18 +
1x2xAWG15

Drag chain applications


1x2xAWG24 +
1x2xAWG22

120 Ohm 10 %
22,6 Ohm/km
0,2 GOhm x km
45 Ohm/km max.
39,8 nF/km nom.
2 kV
125 kHz < 0,41 dB/100m
500 kHz < 0,82 dB/100m

120 Ohm 10 %
90 Ohm/km
0,2 GOhm x km
45 Ohm/km max.
39,8 nF/km nom.
2 kV
125 kHz < 0,95 dB/100m
500 kHz < 1,64 dB/100m

app. 185 kg/km


61 mm
-40C
+80C
2,54 MJ/m
90,00 kg/km

app. 68 kg/km
70 mm
-40C
+80C
0,76 MJ/m
35,00 kg/km

ODVA DeviceNet
Halogen-free acc. to 60754-2
Flame-retardant acc. to EN 50265-2-1
CMX 75C CL2X

ODVA DeviceNet
Halogen-free acc. to 60754-2
Flame-retardant acc. to EN 50265-2-1
CMX 75C CL2X

Copper, tinned (AWG 18/40)


Copper, tinned (AWG 15/84)
Cell PE
PE
light bu, wh
rd, bk
Double core
Polyester foil, aluminium-lined
Cu braid, tinned
yes
PUR
app. 12,2 mm 0,3 mm
Violet similar to RAL 4001

Copper, tinned (AWG 24/19)


Copper, tinned (AWG 22/19)
Cell PE
PE
light bu, wh
rd, bk
Double core
Polyester foil, aluminium-lined
Cu braid, tinned
yes
PUR
app. 6,9 mm 0,3 mm
Violet similar to RAL 4001

Application

HELUKABEL DeviceNet PU highly flexible for use in cable carriers with outstanding resistance to common coolants/lubricants. The special aspect
of this bus system is that a data pair and a power supply pair are always integrated in one cable. The small cross-section is used for short distances
or as a point-to- point connection; the large cross-section as main conductor for long distances and frequently in combination with the thin conductor
as drain wire.

Part no.

81909, DeviceNet PUR

Dimensions and specifications may be changed without prior notice.

756

81910, DeviceNet PUR

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
CC-Link BUS

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:
UL Style:
CSA standard:

PVC

Fixed installation, indoor


3x0.5 mm
Copper, bare (AWG 20/7)
Foam-skin-PE
wh, bu, ye
Triple core
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
Cu braid, tinned
yes
PVC
app. 7,7 mm 0,3 mm
Red

110 Ohm 15 Ohm


37,8 Ohm/km
10 GOhm x km
75 Ohm/km max.
60 nF/km nom.
2 kV
1
MHz < 16,0 dB/100m
5
MHz < 35,0 dB/100m
app. 77 kg/km
120 mm
-40C
+75C
1,10 MJ/m
40,00 kg/km
CC-Link Specification 1.10
Flame-retardant acc. to EN 50265-2-1
CM 75C or PLTC
CSA FT 4

Application

HELUKABEL CC-Link Bus PVC for fixed installation. The primary market is Asia, but the USA and the United Kingdom are using CC-Link increasingly.
The cable has the appropriate approvals for these markets. A version with power supply conductors is optionally available. It is used particularly in
channels.

Part no.

800497, CC-Link communications cable

Dimensions and specifications may be changed without prior notice.

757

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
SafetyBUS

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:
Attenuation:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

UL Style:

FRNC + PUR

Fixed installation, indoor


3x0,75 mm (stranded)

Drag chain applications


3x0,75 mm (stranded)

110 Ohm 10 Ohm


27,7 Ohm/km
5 GOhm x km
52 Ohm/km max.
45 nF/km nom.
250 V
3 kV
1
MHz < 1,6
5
MHz < 3,4
10
MHz < 5,6
16
MHz < 7,5

110 Ohm 10 Ohm


26 Ohm/km
5 GOhm x km
52 Ohm/km max.
45 nF/km nom.
250 V
3 kV
1
MHz < 1,6
5
MHz < 3,4
10
MHz < 5,6
16
MHz < 7,5

Copper, bare (AWG 18/24)


Foam-skin-PE
wh, bn, gn
Triple core
Polyester foil over stranded bundle
Cu braid, tinned
FRNC
app. 7,5 mm 0,3 mm
Yellow similar to RAL 1003

dB/Km
dB/Km
dB/Km
dB/Km

Copper, bare (AWG 18)


Foam-skin-PE
wh, bn, gn
Triple core
Polyester foil over stranded bundle
Cu braid, tinned
PUR
app. 7,8 mm 0,2 mm
Yellow similar to RAL 1003

dB/Km
dB/Km
dB/Km
dB/Km

app. 68 kg/km
75 mm
-25C
+80C
0,72 MJ/m
50,00 kg/km

app. 65 kg/km
80 mm
-30C
+80C
0,76 MJ/m
50,00 kg/km

abutted at SafetyBUS p technical guidelines


copper wires 1.0
Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-3
-

abutted at SafetyBUS p technical guidelines


copper wires 1.0
Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1
CMX 75C (shielded)

Application

HELUKABEL SafetyBUS FRNC for fixed installation; the PU version is intended for use in cable carriers. Both versions are halogen-free.

Part no.

800651, SafetyBus p

Dimensions and specifications may be changed without prior notice.

758

800652, SafetyBus p

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
LON BUS

Type
Cable structure
Inner conductor diameter:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Nominal voltage:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:
Applicable standards:

H122 + Y116

Fixed installation, indoor


1x2xAWG 22/1

Mobile use
1x2xAWG 16/19

100 Ohm 10 %
57 Ohm/km
5 GOhm x km
114 Ohm/km max.
45 nF/km nom.
125 V
0,7 kV

85 Ohm 15 %
15,8 Ohm/km
0,02 GOhm x km
31 Ohm/km max.
10 nF/km nom.
300 V
2 kV

app. 25 kg/km
70 mm
-20C
+75C
0,337 MJ/m
11,00 kg/km
Halogen-free acc. to 60754-2
Flame-retardant acc. to IEC 60332-1

app. 65 kg/km
85 mm
-20C
+80C
1,25 MJ/m
30,00 kg/km
Flame-retardant acc. to IEC 60332-1

Copper, tinned (AWG 22/1)


PE
wh, bu
Double core
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
yes
FRNC
app. 4,4 mm 0,3 mm
White

Copper, tinned (AWG 16/19)


PVC
wh, bk
Double core
Polyester foil over stranded bundle
PVC
app. 7,0 mm 0,4 mm
Grey

Application

HELUKABEL LON BUS H122 FRNC for fixed installation; version Y116 for mobile applications. For both versions: Use indoors is in fixed installations
(H122) and as a patch cable (Y116) and must comply with DIN EN 50090-2-2 (VDE 0892 Part 2-2:1997-06).

Part no.

802187, LON H122

802188, LON Y116

Dimensions and specifications may be changed without prior notice.

759

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
E-BUS

Type
Cable structure
Inner conductor:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

PVC

2-pairs
2x2x0.8 mm

2-pairs
2x2x0.8 mm

100 Ohm
73,2 Ohm/km
0,1 GOhm x km
146 Ohm/km max.
100 nF/km nom.
4 kV

100 Ohm
73,2 Ohm/km
0,1 GOhm x km
146 Ohm/km max.
100 nF/km nom.
4 kV

app. 64 kg/km
95 mm
-30C
+70C
0,90 MJ/m
25,00 kg/km

app. 64 kg/km
95 mm
-30C
+70C
0,90 MJ/m
25,00 kg/km

EIB standard
Flame-retardant acc. to EN 50265-2-1

EIB standard
Flame-retardant acc. to EN 50265-2-1

Copper, bare
PVC
wh, ye, rd, bk
Star quad
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
yes
PVC
app. 6,6 mm 0,3 mm
Blue Lilac similar to RAL 4005

Copper, bare
PVC
wh, ye, rd, bk
Star quad
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
yes
PVC
app. 6,6 mm 0,3 mm
Green similar to RAL 6010

Application

HELUKABEL E-BUS PVC for fixed installation. The E-Bus cable is intended for transmission of bus signals in intelligent building systems. The cables
ensure perfect communication in compliance with EIB regulations. They can be installed over, in and under plaster, in conduits and cable channels, in
dry, damp and wet rooms as well as outdoors - if protected from direct sunlight. Wiring together with high-power cables is possible without limitation.
The EIB bus can be used to control lighting, blinds, heating, ventilation, indicator boards etc.

Part no.

81081, E-BUS

Dimensions and specifications may be changed without prior notice.

760

81663, E-BUS

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
E-BUS

Type
Cable structure
Inner conductor:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

FRNC + PVC

2-pairs
2x2x0.8 mm

4-pairs
4x2x0.8 mm

100 Ohm
73,2 Ohm/km
0,1 GOhm x km
146 Ohm/km max.
100 nF/km nom.
4 kV

100 Ohm
73,2 Ohm/km
0,1 GOhm x km
146 Ohm/km max.
100 nF/km nom.
4 kV

app. 54 kg/km
95 mm
-30C
+70C
0,58 MJ/m
25,00 kg/km

app. 92 kg/km
120 mm
-30C
+70C
1,37 MJ/m
41,00 kg/km

EIB standard
Halogen-free acc. to 60754-2
Flame-retardant acc. to EN 50265-2-1

EIB standard
Flame-retardant acc. to EN 50265-2-1

Copper, bare
PE
wh, ye, rd, bk
Star quad
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
yes
FRNC
app. 6,6 mm 0,3 mm
Blue Lilac similar to RAL 4005

Copper, bare
PVC
wh, ye, rd, gn, bu, bn, wh, wh
Double core
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
yes
PVC
app. 8,2 mm 0,4 mm
Blue Lilac similar to RAL 4005

Application

HELUKABEL E-BUS FRNC + PVC for fixed installation. If the application requires a halogen-free installation, the FRNC version is the right choice. The
E-Bus cable is intended for transmission of bus signals in intelligent building systems. The cables ensure perfect communication in compliance with
EIB regulations. They can be installed over, in and under plaster, in conduits and cable channels, in dry, damp and wet rooms as well as outdoors - if
protected from direct sunlight. Wiring together with high-power cables is possible without limitation. The EIB bus can be used to control lighting,
blinds, heating, ventilation, indicator boards etc.

Part no.

80826, E-BUS

81077, E-BUS

Dimensions and specifications may be changed without prior notice.

761

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
E-BUS DIRECT BURIAL

Type
Cable structure
Inner conductor:
Core insulation:
Core colours:
Stranding element:
Shielding 1:
Shielding 2:
Total shielding:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:
Loop resistance:
Mutual capacitance:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

Norms

Applicable standards:

PE, ERD

Direct burial
2x2x0.8 mm

Copper, bare
PE
wh, ye, rd, bk
Star quad
Polyester foil over stranded bundle
Polyester foil, aluminium-lined
PE
app. 8,8 mm 0,3 mm
Black similar to RAL 9005
100 Ohm
73,2 Ohm/km
5 GOhm x km
146 Ohm/km max.
55 nF/km nom.
0,8 kV
app. 75 kg/km
130 mm
-20C
+70C
2,00 MJ/m
25,00 kg/km
EIB standard
Halogen-free acc. to 60754-2

Application

HELUKABEL E-BUS ERD with PE jacket for fixed installation in the ground or outdoors and as a connection between buildings or to EIB components
on the building. They can be installed over, in and under plaster, in conduits and cable channels, in dry, damp and wet rooms as well as outdoors - if
protected from direct sunlight. Wiring together with high-power cables is possible without limitation. The EIB bus can be used to control lighting,
blinds, heating, ventilation, indicator boards etc.

Part no.

802800, E-BUS BURIAL

Dimensions and specifications may be changed without prior notice.

762

Data, Network and Bus Technology / HELUKABEL BUS-Cables

BUS Cables
KH-BUS

Type
Cable structure
Inner conductor, power core:
Inner conductor, data core:
Core insulation, power core:
Core insulation, data core:
Core colours, power core:
Core colours, data core:
Stranding element, data core:
Shielding, data pair:
Drain wire:
Outer sheath material:
Cable external diameter:
Outer sheath colour:

Electrical data

Insulation resistance, min.:


Mutual capacitance:
Test voltage:

Technical data

Weight:
bending radius, repeated:
Operating temperature range min.:
Operating temperature range max.:
Caloric load, approx. value:
Copper weight:

PVC + FRNC

Hospital-Bus
2x1.5mm (stranded) +
2x2x0.60 mm (solid)

Hospital-Bus
2x1.5mm (stranded) +
2x2x0.60 mm (solid)

0,02 GOhm x km
70 nF/km nom.
2 kV

0,02 GOhm x km
70 nF/km nom.
2 kV

app. 90 kg/km
120 mm
-40C
+80C
1,01 MJ/m
53,00 kg/km

app. 93 kg/km
120 mm
-25C
+80C
0,86 MJ/m
53,00 kg/km

Copper, bare
Copper, tinned
PVC
PE
rd, bu
gn/ye, gy/pk
Double core
PP foil + aluminium-lined foil + PP foil
yes
PVC
app. 8,0 mm 0,3 mm
Green similar to RAL 6001

Copper, bare
Copper, tinned
PE
PE
rd, bu
gn/ye, gy/pk
Double core
PP foil + aluminium-lined foil + PP foil
yes
FRNC
app. 8,0 mm 0,3 mm
Green similar to RAL 6001

Application

HELUKABEL KH-BUS PVC + FRNC for fixed installation of patient calling systems. Simple and fast installation is an important factor there. For this
reason, a 6-conductor hybrid cable is used to connect the individual components of the calling system. This cable is used for the power supply, speech
and data transmission. The FRNC version is the right choice when a halogen-free installation is required.

Part no.

81085, KH-BUS

81447, KH-BUS

Dimensions and specifications may be changed without prior notice.

763

MEDIA TECHNOLOGY

Designation

Properties

Page

Audio

Audio cables with braided shielding

766

Audio

Audio cables, multicore with braided shielding

767

Audio

Audio cables with foil shielding, single pair

768

Audio

Audio cables, multipaired with foil shielding

769

Audio

Audio cables, multipaired, spirally screened pairs and overall braided shielding

770

Audio

Digital audio cables AES/EBU, single pair with spiral screen

771

Audio

Digital audio cables AES/EBU, single pair with foil/braided shielding

772

Audio

Digital audio cables AES/EBU, multipaired, pair and overall foil shielding

773

Audio

Digital audio cables AES/EBU, multipaired, spirally screened pairs and overall foil shielding

774

Audio & Light

AES/EBU & DMX patch cable

775

Audio & Light

AES/EBU & DMX cables

776

Audio & Light

AES/EBU TP DMX 512

777

Audio & Light

DMX cables, multicore with spiral screen

778

Light+Power

DMX-POWER

779
780

HELUSOUND DMX + Power


Audio

Instrument cables with spiral screen

781

Audio

Microphone cables with spiral screen, paired

782

Audio

Microphone cables with braided shielding

783

Audio

Microphone cables with braided shielding, star quads

784
785

Speaker cables
HELUSOUND 400 PVC

Speaker cables, round

788

HELUSOUND 600 FRNC, halogen-free


Audio

786
787

HELUSOUND 500 PUR

Speaker cables, coaxial

789

Load cables 300/500 V + 600/1000 V

790

Video cables

791

Video

Video cables, multicore

792

Video

Camera cables

793

765

Media Technology

Audio

Audio cables with braided shielding

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Conductor resistance, max.:


Insulation resistance, min.:

Technical data

HELUSOUND audio cable analog


2x0,25 + 0,25

Copper, bare
PVC
rd, wh
2 cores with 1 filler and 1 earth conductor stranded
PVC
approx. 3,4 mm
black
75 Ohm/km
5 MOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 20 kg/km
35 mm
-25C
+70C
13,5 kg/km

Norms

Corrosiveness acc. to EN50267-2-3

Part no.

Cable structure

400000
400001
400002

2x0,25 + 0,25
2x0,33+0,33
2x0,5+0,33

Conductor
resistance
Ohm / km
< 75,0
< 60,0
< 36,8

Outer diameter
approx. mm
3,4
4,0
5,6

Cop.
weight
kg / km
13,5
16,3
26,1

Weight
approx. kg / km
20,0
26,0
49,0

Dimensions and specifications may be changed without prior notice.

Application

The HELUSOUND audio cable is a 2-core, shielded multipurpose cable with earth conductor. It is particularly suitable for use in microphone, radio,
studio and transmission systems.
Analog cable for short transmission distances and low frequencies.

766

Media Technology

Audio

Audio cables, multicore, with braided shielding

Type
Cable structure

Conductor material:
Core insulation:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Conductor resistance, max.:


Insulation resistance, min.:

Technical data

HELUSOUND audio cable analog


2x0,26
Copper, bare
PE
pairs stranded
PVC
approx. 5,2 mm
black
73,9 Ohm/km
1 GOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 37 kg/km
52 mm
-25C
+70C
16,8 kg/km

Norms

Corrosiveness acc. to EN50267-2-3

Part no.

Cable structure

400003
400004
400005
400006
400007
400008
400009
400010

2x0,26
2x0,33
4x0,33
2x0,50
2x0,75
3x0,75
4x0,75
5x0,75

Conductor
resistance
Ohm / km
< 73,9
< 61,6
< 61,6
< 39,0
< 26,0
< 26,0
< 26,0
< 26,0

Outer diameter
approx. mm
5,2
5,3
5,9
5,7
7,2
7,7
8,3
8,9

Cop.
weight
kg / km
16,8
18,2
27,2
22,0
30,0
50,0
60,0
72,0

Weight
approx. kg / km
37,0
38,0
52,0
46,0
70,0
90,0
102,0
120,0

Dimensions and specifications may be changed without prior notice.

Application

The 2-5-core shielded HELUSOUND audio cable with a common PE core insulation, braided shielding and PVC outer sheath is especially well suited
for use in microphone, loudspeaker, radio and transmission systems.

767

Media Technology

Audio

Audio cables with foil shielding, single pair

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Conductor resistance, max.:


Insulation resistance, min.:

Technical data

Analog audio cables


2x0,22
Copper, tinned
PE
rd, bu
2 cores with 1 filler
PVC
approx. 3,4 mm
black
86 Ohm/km
1 GOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 17 kg/km
35 mm
-25C
+70C
6,6 kg/km

Norms

Corrosiveness acc. to EN50267-2-3

Part no.

400011

Dimensions and specifications may be changed without prior notice.

Application

The 2-core HELUSOUND audio cable is a foil shielded cable with earth conductor. This symmetrical cable is suitable for use in racks and for studio
cabling.

768

Media Technology

Audio

Audio cables, multipaired, pairs with foil shielding

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Conductor resistance, max.:


Insulation resistance, min.:

Technical data

Analog audio cables


2x2x0,22
Copper, tinned
PE
rd, bu
pairs stranded
PVC
approx. 7,6 mm
black
86 Ohm/km
1 GOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 72 kg/km
76 mm
-25C
+70C
15,0 kg/km

Norms

Corrosiveness acc. to EN50267-2-3

Part no.

Cable structure

Outer diameter
approx. mm

400012
400013
400014
400015
400016
400017
400018
400019
400020

2x2x0,22
4x2x0,22
8x2x0,22
12x2x0,22
16x2x0,22
20x2x0,22
24x2x0,22
32x2x0,22
40x2x0,22

7,6
9,2
12,2
14,2
16,4
18,4
20,4
22,4
24,6

Cop.
weight
kg / km
15,0
29,0
59,0
90,0
111,0
149,0
178,0
238,0
303,0

Weight
approx. kg / km
72,0
100,0
179,0
248,0
337,0
421,0
493,0
620,0
759,0

Dimensions and specifications may be changed without prior notice.

Application

The HELUSOUND audio cable is an insulated, multi-core audio cable which is screened symmetrically and in pairs. The cable is particularly suitable
for permanent laying in public buildings, such as, e.g. theatres or music stages and for permanent studio installation.

769

Media Technology

Audio

Audio cables, multipaired, spirally screened pairs and overall braided shielding

Type
Cable structure

Analog audio cables


12x2x0,14

Analog audio cables


16x2x0,14

150 Ohm/km
100 MOhm x km

150 Ohm/km
100 MOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 190 kg/km


127 mm
-25C
+70C
118,0 kg/km

approx. 247 kg/km


142 mm
-25C
+70C
165,0 kg/km

Norms

Halogen-free acc. to 60754-2

Halogen-free acc. to 60754-2

Part no.

400042

400043

Conductor material:
Core insulation:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Conductor resistance, max.:


Insulation resistance, min.:

Technical data

Copper, tinned
TPE
pairs stranded
PUR
approx. 12,7 mm
black

Copper, tinned
TPE
pairs stranded
PUR
approx. 14,1 mm
black

Dimensions and specifications may be changed without prior notice.

Application

The multipaired HELUSOUND special sound audio cable has individually shielded pairs and is protected by an additional braided shielding and ribbed
PUR sheath. This cable is particularly suitable for use in mobile radio and transmission systems.

770

Media Technology

Audio

AES/EBU digital audio cables, single pair, with spiral screen

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:

Technical data

Digital audio cables


2x0,22

Copper, bare
PE
rd, bu
2 cores with 1 earth conductor
PVC
approx. 5,0 mm
black
110 Ohm
86 Ohm/km
1 GOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 35 kg/km
50 mm
-25C
+70C
14,7 kg/km

Norms

Corrosiveness acc. to EN50267-2-3

Part no.

400021

Dimensions and specifications may be changed without prior notice.

Application

The HELUSOUND AES/EBU audio cable is a 2-core, symmetrical and shielded digital sound cable with flexible spiral screen and PVC outer sheath.
The cable is suitable for longer transmission rates and larger data volumes, the transmission of digital and analog audio signals and can therefore, for
example, be used for connecting audio amplifiers, digital mixers, DAT recorders etc. The cable is also available with PUR outer sheath.

771

Media Technology

Audio

AES/EBU digital audio cables, single pair, foil/braided shielding

Type
Cable structure

Digital audio cables


2x0,22

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Copper, tinned
Cell PE
rd, bu
2 cores with 1 earth conductor
PVC
approx. 6,0 mm
black

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:

110 Ohm
86 Ohm/km
1 GOhm x km

Technical data

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 43 kg/km
60 mm
-25C
+70C
16,5 kg/km

Norms

Corrosiveness acc. to EN50267-2-3

Part no.

Cable structure

Screen

400022
400023
400024

2x0,22
2x0,22
2x0,22

Foil + braid
Foil + braid
Foil

Conductor
resistance
Ohm / km
< 86,0
< 86,0
< 86,0

Outer diameter
approx. mm
6,0
4,5
4,2

Cop.
weight
kg / km
16,5
15,7
7,3

Weight
approx. kg / km
43,0
25,0
18,0

Dimensions and specifications may be changed without prior notice.

Application

The HELUSOUND AES/EBU audio cable is a 2-core, symmetrical and shielded digital sound cable. The cable is available in three different versions.
The standard version is characterised by double shielding; the patch variant has reduced outside diameter and the foil shielded variant is suitable for
the permanent wiring of digital devices. All three versions are suitable for the transmission of digital audio signals.

772

Media Technology

Audio

AES/EBU digital audio cables, multipaired, pairs with foil shielding and overall
foil shielding

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:

Technical data

Digital audio cables


2x2x0,22

Copper, tinned
Cell PE
rd, bu
2 cores with 1 earth conductor
PVC
approx. 9,9 mm
black
110 Ohm
86 Ohm/km
1 GOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 85 kg/km
100 mm
-25C
+70C
16,0 kg/km

Norms

Corrosiveness acc. to EN50267-2-3

Part no.

Cable structure

Outer diameter
approx. mm

400025
400026
400027
400028
400029
400158

2x2x0,22
4x2x0,22
6x2x0,22
8x2x0,22
12x2x0,22
24x2x0,22

9,9
11,8
14,9
16,1
19,1
24,5

Cop.
weight
kg / km
16,0
31,0
46,0
59,0
85,0
162,0

Weight
approx. kg / km
85,0
119,0
195,0
232,0
330,0
670,0

Dimensions and specifications may be changed without prior notice.

Application

The multipaired, digital HELUSOUND AES/EBU audio cable is characterised by its shielding in pairs, its element sheaths and by the additional overall
sheath. This cable is suitable for the transmission of digital audio signals.

773

Media Technology

Audio

AES/EBU digital audio cables, multipaired, spirally screened pairs and overall
foil shielding

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:

Technical data

Digital audio cables


12x2x0,22

Copper, bare
Cell PE
rd, bu
2 cores with 1 earth conductor
PVC
approx. 17,0 mm
black
110 Ohm
86 Ohm/km
1 GOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 320 kg/km


170 mm
-20C
+70C
171,0 kg/km

Norms

Corrosiveness acc. to EN50267-2-3

Part no.

400030

Dimensions and specifications may be changed without prior notice.

Application

The multipaired, digital HELUSOUND AES/EBU audio cable is characterised by its shielding in pairs, its element sheaths and by the additional overall
sheath. This cable is suitable for the transmission of digital audio signals.

774

Media Technology

Audio & Light


AES/EBU & DMX patch cable

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:

Technical data

DMX cables
2x0,22

Copper, tinned
Cell PE
rd, bu
2 cores with 1 filler
PVC
approx. 5,0 mm
blue
110 Ohm
80 Ohm/km
5 GOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 33 kg/km
50 mm
-30C
+70C
14,0 kg/km

Part no.

400031

Dimensions and specifications may be changed without prior notice.

Application

The 2-core HELUSOUND AES/EBU & DMX patch cable is foil shielded and optimally protected against external interference by its copper spiral screen.
This cable is suitable for indoor use for permanent laying for the control of lighting systems or for patching in studio technology.

775

Media Technology

Audio & Light


AES/EBU & DMX cables

Type
Cable structure

DMX cables
2x0,34

DMX cables
4x0,34

110 Ohm
53 Ohm/km
10 GOhm x km

110 Ohm
53 Ohm/km
5 GOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 50 kg/km
64 mm
-30C
+70C
18,0 kg/km

approx. 65 kg/km
70 mm
-30C
+70C
29,0 kg/km

Part no.

400032

400033

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:

Technical data

Copper, bare
Cell PE
rd, wh
2 cores with textile filler stranded
PVC
approx. 6,4 mm
black

Copper, bare
Cell PE
wh,gn,bn,ye
Star quad
PVC
approx. 7,0 mm
black

Dimensions and specifications may be changed without prior notice.

Application

The 2-core HELUSOUND AES/EBU & DMX patch cable is protected against external interferences by its copper spiral screen. This cable is suitable
for permanent laying for the control of lighting systems or for connecting digital audio amplifiers. It can be installed indoors and outdoors. The max.
transmission path for DMX control amounts approx. 1000m

776

Media Technology

Audio & Light


AES/EBU TP DMX 512

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:

Technical data

DMX cables
2x2x0,22
Copper, tinned
Cell PE
or/wh, bu/wh
pairs stranded
PVC soft
approx. 8,0 mm
black matt

110 Ohm
85 Ohm/km
100 GOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 76 kg/km
80 mm
-25C
+70C
38,0 kg/km

Part no.

400034

Dimensions and specifications may be changed without prior notice.

Application

The 4-core HELUSOUND AES/EBU & DMX cable is protected against external interference by its AL/PT foil, its copper spiral screen and its PVC outer
sheath. This cable is suitable for controlling all types of digital equipment. Also to use as microphon cabel.

777

Media Technology

Audio & Light

DMX cables, multicore with spiral screen

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:

Technical data

DMX cables
2x0,22+0,22

Copper, tinned
PE spumed
wh,bu+rd
pair and core stranded together
PVC
approx. 6,4 mm
black
110 Ohm
86 Ohm/km
1 MOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 79 kg/km
64 mm
-25C
+70C
66,0 kg/km

Norms

Corrosiveness acc. to EN50267-2-3

Part no.

400035

Dimensions and specifications may be changed without prior notice.

Application

The 3-core, shielded HELUSOUND digital sound cable consists of a symmetrical pair and an additional third core. A double spiral screen and the PVC
outer sheath protect the cable against electrical interference. This AES/EBU and DMX compliant (110 Ohm) special cable is suitable for the transmission
of digital audio signals and can therefore, for example, be used for connecting digital mixers, audio amplifiers, DAT recorders, light and scanner
systems etc.

778

Media Technology

Light+Power
DMX-POWER

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Characteristic impedance:

Technical data

DMX cables
(1x2x0,24)+2x1,0

Copper, bare
Foam-Skin-PE (DMX), PVC (Power)
red, white (DMX); yellow, green (Power)
2 cores with 1 filler
PVC soft
approx. 7,4 mm
black matt
110 Ohm

Weight:
Copper weight:

approx. 74 kg/km
36,0 kg/km

Part no.

400081

Dimensions and specifications may be changed without prior notice.

Application

The hybrid DMX Power cable is used in the professional DMX light controller. It transmits power for the light and control signals for the movement.
The cable is compact, flexible and easy to process.

779

Media Technology

HELUSOUND DMX+POWER

Type
Cable structure

Conductor material:
Core insulation:
Core insulation 2:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Characteristic impedance:
Conductor resistance, max.:
Insulation resistance, min.:

Technical data

DMX cables
(1x2x0,25)+3G1,5

Copper, bare
Foam-Skin-PE (DMX), PVC (Power)
PVC
red, white (DMX); brown, blue, green/yellow (Power)
DMX-Element together with Power-Element and filler stranded
PVC flexible at low temperatures
approx. 13,2 mm
black
110 Ohm
78 Ohm/km
20 GOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 50 kg/km
64 mm
-30C
+70C
60,5 kg/km

Part no.

400151

Dimensions and specifications may be changed without prior notice.

Application

The HELUSOUND DMX+POWER hybrid cable combines a shielded light control wire and the power supply wire. The DMX-cable, which is shielded
by a tin-coated copper braiding is perfectly suited for the control of light systems and mixing boards (110 Ohm characteristic intrinsic impedance). It
highlights a soft PVC insulation and it is qualified for the use at indoor and outdoor installations. The DMX cable can also be used for the transmission
of audio signals such as a microphone wire or as a power supply wire for active loudspeaker systems.

780

Media Technology

Audio

Instrument cables with spiral screen

Type
Cable structure

Instrument cables
1x0,22

Instrument cables
1x0,38

86 Ohm/km
1 GOhm x km

55 Ohm/km
1 GOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 44 kg/km
60 mm
-25C
+70C
7,9 kg/km

approx. 55 kg/km
70 mm
-25C
+70C
29,0 kg/km

Norms

Corrosiveness acc. to EN50267-2-3

Corrosiveness acc. to EN50267-2-3

Part no.

400036

400037

Conductor material:
Core insulation:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Conductor resistance, max.:


Insulation resistance, min.:

Technical data

Copper, bare
Foam-skin-PE
PVC
approx. 5,9 mm
black

Copper, bare
Cell PE
PVC
approx. 7,0 mm
black

Dimensions and specifications may be changed without prior notice.

Application

The HELUSOUND instrument cable with spiral screen is a non-symmetrical, double shielded cable. This cable is specially suitable for connecting high
ohmic components such as synthesisers, keyboards or guitars in professional stage and studio operation. The high-quality 1x0.38 special cable has
an increased cross-section, a semi-conductor layer and a double spiral screen, which makes it suitable for the most stringent requirements of professional
stages and studios.

781

Media Technology

Audio

Microphone cables with spiral screen, paired

Type
Cable structure

Microphone cable
2x0,22

Microphone cable
2x0,15

86 Ohm/km
1 GOhm x km

120 Ohm/km
1 GOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 55 kg/km
60 mm
-25C
+70C
12,1 kg/km

approx. 27 kg/km
42 mm
-25C
+70C
14,0 kg/km

Norms

Corrosiveness acc. to EN50267-2-3

Corrosiveness acc. to EN50267-2-3

Part no.

400038

400039

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Conductor resistance, max.:


Insulation resistance, min.:

Technical data

Copper, bare
PE
rd, bu
2 cores with textile filler stranded
PVC
approx. 6,0 mm
black

Copper, bare
PVC
rd, wh
pairs stranded
PVC
approx. 4,2 mm
black

Dimensions and specifications may be changed without prior notice.

Application

The 2-core HELUSOUND microphone cable with spiral screen is suitable for use in professional stage and studio operation. The microphone cable
2x0.15 has a double spiral screen made of bare copper wires.

782

Media Technology

Audio

Microphone cables with braided shielding

Type
Cable structure

Microphone cable
2x0,34

Microphone cable
2x0,50

53 Ohm/km
1 GOhm x km

37 Ohm/km
1 GOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 30 kg/km
65 mm
-30C
+70C
15,2 kg/km

approx. 59 kg/km
67 mm
-30C
+70C
37,0 kg/km

Part no.

400040

400080

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Conductor resistance, max.:


Insulation resistance, min.:

Technical data

Copper, bare
PE
rd, bu
2 cores with textile filler stranded
PVC
approx. 6,5 mm
black

Copper, bare
PE
rd, wh
2 cores with textile filler stranded
PVC
approx. 6,7 mm
black

Dimensions and specifications may be changed without prior notice.

Application

The 2-wire HELUSOUND microphone cable with copper braid shield is suitable for use in the professional stage and studio operations, as well as for
fixed installation. The line is characterized by its highly flexible PVC jacket.

783

Media Technology

Audio

Microphone cables with braided shielding, star quads

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Stranding element:
Drain wire:
Inner sheath material:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Conductor resistance, max.:


Insulation resistance, min.:

Technical data

Microphone cable
4x0,22
Copper, bare
PE
rd,bu,gn,bk
Star quad
AWG 26/7, copper bare
PE
PVC
approx. 6,1 mm
black
86 Ohm/km
1 GOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 50 kg/km
62 mm
-25C
+70C
25,0 kg/km

Norms

Corrosiveness acc. to EN50267-2-3

Part no.

400041

Dimensions and specifications may be changed without prior notice.

Application

The 4-core HELUSOUND microphone cable is stranded in star quads and suitable for special application due to its earth conductor and braided
shielding. It is e.g. used as a stereo cable in the area of professional studio and microphone technique.
Easy stripping.

784

Media Technology

Loudspeaker Cables

Cross section (mm)


Part no.

2 x 0,5
40180

2 x 0,5
40023

2 x 0,75
40181

2 x 0,75
40024

2 x 1,5
40182

2 x 1,5
40025

2 x 2,5
40183

2 x 2,5
40026

2x4
40184

2x4
40027

16 x 0,20
2,1 x 4,7
PVC
black/red
15

24 x 0,20
2,2 x 4,9
PVC
transparent
20

24 x 0,20
2,2 x 4,9
PVC
black/red
20

28 x 0,25
2,6 x 5,5
PVC
transparent
37

28 x 0,25
2,6 x 5,5
PVC
black/red
37

48 x 0,25
3,3 x 7,0
PVC
transparent
63

48 x 0,25
3,3 x 7,0
PVC
black/red
63

55 x 0,30
4,3 x 8,2
PVC
transparent
80

55 x 0,30
4,3 x 8,2
PVC
black/red
80

70
47

70
47

47
60

47
60

23
67

23
67

14
67

14
67

9
64

9
64

0,7
0,8
0,8
0,8

0,67
0,79
0,85
0,8

0,61
0,73
0,73
0,67

0,61
0,73
0,73
0,67

0,54
0,59
0,59
0,52

0,54
0,59
0,59
0,52

0,54
0,62
0,62
0,56

0,54
0,62
0,62
0,56

0,58
0,65
0,65
0,59

0,58
0,65
0,65
0,59

Copper weight kg/km

9,6

9,6

14,4

14,4

28,8

28,8

48,0

48,0

76,8

76,8

Cross section (mm)


Part no.

2 x 1,5
40185

Cable structure
Conductor material: Copper litz wire, bare
Identification: Grooves
Cond. make-up
16 x 0,20
Insulation h x w mm
2,0 x 5,0
Sheath material
PVC
Sheath colour
transparent
Weight approx. kg / km
15
Electrical characteristics
Loop resistance
max. (Ohm/km)
CapacitancepF/m
Inductance H/m at
1 kHz
10 kHz
100 kHz
1000 kHz

2 x 2,5
40186

2x4
40187

2x6
40188

2 x 10
40189

322 x 0,10
3,6 x 7,5
PVC
transparent
60

511 x 0,10
5 x 10,2
PVC
transparent
79

777 x 0,10
6,1 x 12,5
PVC
transparent
136

1273 x 0,10
7,0 x 15,0
PVC
transparent
254

23
67

14
53

9
50

6
54

3
59

0,54
0,61
0,62
0,55

0,48
0,55
0,59
0,54

0,49
0,56
0,6
0,56

0,46
0,54
0,56
0,53

0,45
0,53
0,56
0,52

28,8

48,0

76,8

115,2

192,0

Cable structure
Conductor material: Bare copper litz wire, highly flexible
Identification: Stripes
Cond. make-up
189 x 0,10
Insulation h x w mm
3,1 x 6,5
Sheath material
PVC
Sheath colour
transparent
Weight approx. kg / km
41
Electrical characteristics
Loop resistance
max. (Ohm/km)
CapacitancepF/m
Inductance H/m at
1 kHz
10 kHz
100 kHz
1000 kHz
Copper weight kg/km

Dimensions and specifications may be changed without prior notice. (RM01)

Note

The materials used in manufacture are cadmium-free, contain no silicone and are free from substances harmful to the wetting properties of lacquers.

785

Media Technology

HELUSOUND 400 PVC


Speaker cables, round

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Conductor resistance, max.:

Technical data

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

Part no.

Cable structure

400089
400090
400091
400092
400093
400060
400094

2x1,5
2x2,5
2x4,0
4x2,5
4x4,0
8x2,5
8x4,0

Speaker cable HELUSOUND 400


2x1,5
Copper, bare
PVC
rd, bk
PVC
approx. 6,6 mm
black
12,7 Ohm/km
approx. 73,4 kg/km
33 mm
-10C
+70C
28,8 kg/km
Conductor
resistance
Ohm / km
< 12,7
< 7,9
< 4,9
< 7,9
< 4,9
< 7,9
< 4,9

Outer diameter
approx. mm
6,6
7,5
9,4
8,8
11,6
13,5
16,8

Cop.
weight
kg / km
28,8
48,0
76,8
96,0
153,6
192,0
307,2

Weight
approx. kg / km
73,4
106,9
163,7
169,3
272,4
349,0
541,6

Dimensions and specifications may be changed without prior notice.

Application

All products of the HELUSOUND 400 LOUDSPEAKER series impress with their extremely high flexibility. 0,15 stranded wires and a very soft PVC
outer sheath make this possible. These cables are particularly used in mobile applications on stages, in studios or in the conference industry.

786

Media Technology

HELUSOUND 500 PUR

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Conductor resistance, max.:

Technical data

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

Part no.

Cable structure

400109
400110
400111
400112
400113
400114
400115

2x1,5
2x2,5
2x4,0
4x2,5
4x4,0
8x2,5
8x4,0

Speaker cable HELUSOUND 500 PUR


2x1,5
Copper, bare
PVC
rd, bk
pairs stranded
PUR
approx. 6,6 mm
black
12,7 Ohm/km
approx. 66,9 kg/km
33 mm
-25C
+80C
28,8 kg/km
Conductor
resistance
Ohm / km
< 12,7
< 7,9
< 4,9
< 7,9
< 4,9
< 7,9
< 4,9

Outer diameter
approx. mm
6,6
7,5
9,4
8,8
11,6
13,5
16,8

Cop.
weight
kg / km
28,8
48,0
76,8
96,0
153,6
192,0
307,2

Weight
approx. kg / km
66,9
98,5
150,2
159,1
253,0
332,1
499,5

Dimensions and specifications may be changed without prior notice.

Application

The robust solution for medium and high mechanical stresses, as robust, abrasion-resistant and cut resistant. Also suitable for outdoor use.

787

Media Technology

HELUSOUND 600 FRNC, halogen-free

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Conductor resistance, max.:

Technical data

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

Part no.

Cable structure

400116
400117
400118
400119
400120
400121
400122

2x1,5
2x2,5
2x4,0
4x2,5
4x4,0
8x2,5
8x4,0

Speaker cable HELUSOUND 600 FRNC


2x1,5
Copper, bare
FRNC
rd, bk
pairs stranded
FRNC
approx. 6,6 mm
black
12,7 Ohm/km
approx. 77 kg/km
33 mm
-5C
+70C
28,8 kg/km
Conductor
resistance
Ohm / km
< 12,7
< 7,9
< 4,9
< 7,9
< 4,9
< 7,9
< 4,9

Outer diameter
approx. mm
6,6
7,5
9,4
8,8
11,6
13,5
16,8

Cop.
weight
kg / km
28,8
48,0
76,8
96,0
153,6
192,0
307,2

Weight
approx. kg / km
77,0
105,6
166,9
161,5
271,6
338,6
531,5

Dimensions and specifications may be changed without prior notice.

Application

The safe solution for increasing demands on the security in case of fire, as flame retardant, low smoke, halogen-free, no corrosion damage by released
gases and fumes, no flame propagation provide for local flame propagation for the integrity of important systems.

788

Media Technology

Audio

Speaker cables, coaxial

Type
Cable structure

Speaker cable
2x2,5

Speaker cable
2x4,0

7,98 Ohm/km
5 MOhm x km

4,95 Ohm/km
5 MOhm x km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 84 kg/km
68 mm
-25C
+70C
52,0 kg/km

approx. 129 kg/km


80 mm
-25C
+70C
87,0 kg/km

Norms

Corrosiveness acc. to EN50267-2-3

Corrosiveness acc. to EN50267-2-3

Part no.

400061

400062

Conductor material:
Core insulation:
Core colours:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Conductor resistance, max.:


Insulation resistance, min.:

Technical data

Copper, bare
PVC
Black
PVC
approx. 6,8 mm
black

Copper, bare
PVC
Black
PVC
approx. 7,9 mm
black

Dimensions and specifications may be changed without prior notice.

Application

The coaxial HELUSOUND speaker cable is protected by a counter-rotating double spiral shield and outer jacket. It is characterized due to the
construction, in addition to robustness and good drum reeling, especially by high flexibilty and small dimensions.

789

Media Technology

Loadcable 300/500 V + 600/1000 V

Type
Cable structure

Conductor material:
Core insulation:
Core colours:
Stranding element:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Conductor resistance, max.:

Technical data

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

Loadcable 300/500 V
Part no.

Cable structure

400143
400144
400145
400146

14 G 1,5
18 G 1,5
14 G 2,5
18 G 2,5

Loadcable 0,6/1 kV
Part no.

Cable structure

400147
400148
400149
400150

14 G 1,5
18 G 1,5
14 G 2,5
18 G 2,5

Loadcable 300V/500V/0,6kV/1kV
Copper, bare
PVC flexible at low temperatures
black number coded + gn/ye
14 cores stranded
PVC flexible at low temperatures
approx. 13,4 mm
black
13,3 Ohm/km
approx. 322 kg/km
53,6 mm
-40C
+80C
201,6 kg/km
Conductor
resistance
Ohm / km
< 13,3
< 13,3
< 7,98
< 7,98

Outer diameter
approx. mm

Conductor
resistance
Ohm / km
< 13,3
< 13,3
< 7,98
< 7,98

Outer diameter
approx. mm

13,4
15,2
16,6
19,0

17,7
20,2
20,0
22,6

Cop.
weight
kg / km
201,6
259,2
336,0
432,0

Weight
approx. kg / km

Cop.
weight
kg / km
201,6
259,2
336,0
432,0

Weight
approx. kg / km

322,0
422,0
487,0
634,0

430,0
560,0
604,0
778,0

Dimensions and specifications may be changed without prior notice.

Application

The highly flexible load cables are applied at medium mechanical stress in the professional stage and lighting technology, and other load circuits. The
flexibility is achieved through the building with extra fine 0,15 mm strands and the core and sheath insulation from cold-flexible PVC.

790

Media Technology

Video Cables

used as

Indoors

Type
Part no.

0,6/2,8
40022

Cable structure
Inner conductor diameter mm
Insulation mm
1st Outer conductor

approx. mm
Inner steath/Foil
approx. mm
2nd Outer conductor
approx. mm
Outer sheath
Sheath colour
Outer approx. mm
Min. bending radius approx. mm
Weight approx. kg / km
Electrical characteristics
Impedance (Ohm)
Attenuation at 20C
(db/100m)
1 MHz
5 MHz
7 MHz
10 MHz
50 MHz
100 MHz
Propagation velocity v/c
DC resistance at 20C
Inner conductor max.Ohm/km
Outer conductor max.Ohm/km
CapacitancepF/m
Test voltage (50 Hz, kVeff.)
Working voltage at (kV)
Pulse operation
HF-operation (peak value)
DC operation
Screening efficiency (dB)
50 and 900 MHz
Copper weight kg/km

Indoors,
Indoors
underground
1,0/6,6
1.0/6.6 2YD
40056
40175

Indoors

Indoors

Indoors

1,0/6,6
40173

Indoors,
Indoors
underground
1.0/6.6D
0.6L/3.7
40073
40170

0,6
Copper, bare
2,8 Cell PE
Polyester foil
coated with
aluminium on
both sides
Tinned copper
braid
FRNC
green
4,3
25
24

1
Copper, bare
6,4 PE
Bare copper
braid
7
no

Indoors,
outdoors
0,6L/3,7+2x0,75
40028

0,6/3,7
40171

1.0/6.6D
40174

1
Copper, bare
6,4 PE
Bare copper
braid

1
Copper, bare
6,4 PE
Bare copper
braid

1
Copper, bare
6,4 PE
Bare copper
braid

0,2
Copper, bare
3,7 PE
Bare copper
braid

0,6
Copper, bare
3,7 PE
Bare copper
braid

1
Copper, bare
6,4 PE
Bare copper
braid

0,6
Copper, bare
3,7 PE
Bare copper braid

7
no

4,3
no

PVC
green
6,1
30
48

PVC
green
6,1
30
48

7
Foil
Bare copper
braid
7,6
PVC
green
9,0
50
128

PVC
green
8,8
45
95

7
Foil
Bare copper
braid
7,6
PE
black
9,0
50
125

4,2
no

PE
black
8,8
45
93

7
PE
8,5
Bare copper
braid
9,1
PVC
green
11,0
55
151

75 2

75 1

75 1

75 1

75 1

75 1

75 1

75 1

75 3

0,9
2,2
2,6
3,2
7,5
10,2
0,8

0,6
1,3
2
0,66

0,6
1,4
2
0,66

0,6
1,3
2
0,66

0,6
1,4
2
0,66

1,2
2,6
3,6
0,66

1,1
2,5
3,5
0,66

0,6
1,4
2
0,66

1,1
2,5
3,5
0

63
21
54
3,5

22
7,5
67
7

24
6,5
67
7

22
7,5
67
7

24
3,5
67
7

83
12,5
67
4,2

63
13
67
4,2

24
3,5
67
7

63
13
67
4

6
3
14

6
3
14

6
3
14

6
3
14

3,6
1,8
8

3,6
1,8
8

6
3
14

90
11,0

32,0

78,0

32,0

78,0

22,0

22,0

78,0

38,0

PVC
black
11,8
50
85

Dimensions and specifications may be changed without prior notice. (RM01)

Note

The materials used in manufacture are cadmium-free and contain no silicone and free from substances harmful to the wetting properties of lacquers.
ALPR=Polyesterfoil coated with Aluminium on both sides
bl=Bare, bk=Black, Cu=Copper, D=2xbraiding, FRNC=Flame Retardant Non-Corrosive, G=Braid, gn=Green, PE=Polyethylene, PEE=Cell-PE,
PVC=Polyvinylchloride

791

Media Technology

Video

Video cables, multicore

Type
Cable structure

Conductor material:
Core insulation:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Characteristic impedance:
Inner conductor resistance, max.:

Technical data

Video Cables
3x(0,6/2,8)
Copper, bare
Cell PE
PVC
approx. 12,9 mm
black
75 Ohm
65 Ohm/km

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

approx. 178 kg/km


130 mm
-25C
+70C
49,0 kg/km

Norms

Corrosiveness acc. to EN50267-2-3

Part no.

Cable structure

Outer diameter
approx. mm

400068
400069
400070
400071
400072

3x(0,6/2,8)
4x(0,6/2,8)
5x(0,6/2,8)
6x(0,6/2,8)
7x(0,6/2,8)

12,9
14,1
15,3
16,7
16,7

Cop.
weight
kg / km
49,0
65,0
81,0
97,0
113,0

Weight
approx. kg / km
178,0
214,0
259,0
295,0
310,0

Dimensions and specifications may be changed without prior notice.

Application

The multi-core, coaxial HELUKABEL video cable is distinguished by 75 Ohm, cell PE insulation, AL foil and braided shielding, PVC element sheath
and outer sheath. Alternative we also offer a halogen-free and flame-resistant version. As example it is suitable for the parallel transmission of signals
(e.g. RGB).

792

Media Technology

Video

Camera cables

Type
Cable structure

Conductor material:
Core insulation:
Sheath material:
Cable external diameter:
Sheath colour:

Electrical data

Characteristic impedance:

Technical data

Weight:
Min. bending radius for laying:
Operating temperature range min.:
Operating temperature range max.:
Copper weight:

Part no.

Cable structure

400073
400074
400075
400076
400077
400078

Triax 8
Triax 11
Triax 14
Triax 8 flex
Triax 11 flex
Triax 14 flex

Camera Cables
Triax 8
Copper, silvered
PE
PUR
approx. 8,5 mm
red
75 Ohm
approx. 95 kg/km
80 mm
-30C
+80C
55,0 kg/km
Conductor
insulation
mm
4,5
6,5
9,7
4,5
6,1
9,7

Outer diameter
approx. mm
8,5
11,0
14,4
8,5
11,2
14,4

Cop.
weight
kg / km
55,0
80,0
128,0
55,0
80,0
133,0

Weight
approx. kg / km
95,0
150,0
235,0
105,0
160,0
250,0

Dimensions and specifications may be changed without prior notice.

Application

The HELUKABEL Triax cable ensures the optimal transmission of image signals. This is possible because of the low attenuation values, thick cross-braided
shielding and an especially rugged outer sheath. For the Flex variant, the PVC inner and outer sheath are replaced by TPE to guarantee greater flexibility.
The Triax cables are primarily used to connect video cameras and image transmission systems and are suitable for mobile use.

793

RENEWABLE ENERGY & TRANSPORTATION


Cables for photovoltaic installations

796

Cables for wind turbines

802

Cables for aircraft supply

822

Cables for commercial vehicles

826

Cables for train & traffic

832

795

CABLES FOR PHOTOVOLTAIC INSTALLATIONS

Designation

Properties

Approvals

Page

SOLARFLEX-X PV1-F

798

SOLARFLEX -X PV1-F NTS

799

SOLARFLEX -X PV1-F TWIN

800

797

Renewable Energy and Transportation / Cables for Photovoltaic Installations

SOLARFLEX-X PV1-F

Technical data

Temperature range
-40C to +90C
max. temperature at conductor +120C
Short circuit temperature
200C (short circuit duration up to 5 s)
Nominal voltage
VDE 600/1000 V AC
1800 V DC conductor/conductor
AC test voltage
10000 V
Minimum bending radius
flexing 10x cable
fixed installation 4x cable
Highest permissible Voltage
DC:
Conductor/Conductor 1,8 kV
Conductor/Earth 0,9 kV
AC: Conductor/Earth 0,7 kV
Three phase: Conductor/Conductor 1,2 kV

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
IEC 60228 cl.5
Core insulation of cross-linked Polyolefin
Core identification white
Outer sheath of cross-linked Polyolefin
Sheath colour see table below
with meter marking

Properties

Double-insulated
Ozone resistant acc. to EN 50396
Weather und UV resistant acc. to
HD 605/A1
Halogen-free acc. to DIN EN 50267-2-1,
EN 60684-2
Resistant to acid and bases acc. to EN
60811-2-1
Flame retardant to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Very robust and abraison-resistant sheath
acc. to DIN EN 53516
Anticipated service life: 25 year
Hydrolysis and ammoniac resistant
Approvals
According to PV1-F requirement profile for
PV cable DKE / VDE AK 411.2.3
VDE (Reg. 8266)
TV (2 PfG 1169 / 08.2007, R60025298)
UL certification in progress (UL Subject
4703)

Note

Not for direct installation in ground


Version with rodent protection available:
SOLARFLEX-X PV1-F NTS,
confer page 799

Application

The SOLARFLEX-X PV1-F is used for cabling solar modules.


= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
704225
705892
705891
704226
705776
705775
704227
705778
705777
704228
705894
705893
704229
706840
706839
704230
704231
704232
704233
704234
705738
705739
706288
706289

No.cores x
cross-sec.
mm
1 x 2,5
1 x 2,5
1 x 2,5
1x4
1x4
1x4
1x6
1x6
1x6
1 x 10
1 x 10
1 x 10
1 x 16
1 x 16
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240

Sheath
colour
black
blue
red
black
blue
red
black
blue
red
black
blue
red
black
blue
red
black
black
black
black
black
black
black
black
black

Dimensions and specifications may be changed without prior notice.

798

Outer
app. mm
4,5
4,5
4,5
5,2
5,2
5,2
5,9
5,9
5,9
6,9
6,9
6,9
8,3
8,3
8,3
10,0
11,0
13,0
15,3
17,0
19,1
22,7
25,5
28,3

Cop.
weight
kg / km
24,0
24,0
24,0
38,4
38,4
38,4
57,6
57,6
57,6
96,0
96,0
96,0
153,6
153,6
153,6
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0

Weight
app. kg / km
42,0
42,0
42,0
60,0
60,0
60,0
82,0
82,0
82,0
123,0
123,0
123,0
190,0
190,0
190,0
285,0
376,0
530,0
745,0
960,0
1220,0
1550,0
1930,0
2550,0

AWG-No.
14
14
14
12
12
12
10
10
10
8
8
8
6
6
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil

Renewable Energy and Transportation / Cables for Photovoltaic Installations

SOLARFLEX-X PV1-F NTS

Technical data

Temperature range
-40C to +90C
max. temperature at conductor +120C
Short circuit temperature
200C (short circuit duration up to 5 s)
Nominal voltage
VDE 600/1000 V AC
1800 V DC conductor/conductor
AC test voltage
10000 V
Minimum bending radius
flexing 10x cable
fixed installation 4x cable
Highest permissible Voltage
DC:
Conductor/Conductor 1,8 kV
Conductor/Earth 0,9 kV
AC: Conductor/Earth 0,7 kV
Three phase: Conductor/Conductor 1,2 kV

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
IEC 60228 cl.5
Core insulation of cross-linked Polyolefin
Core identification white
Outer sheath of cross-linked Polyolefin
Sheath colour black
Braiding of of stainless steel
single V2A (rodent protection)

Properties

Double-insulated
Approval: TV 2Pfg 1169/08.2007
UV-, ozone-resistant, weather-resistant
Halogen-free
Abrasion and cut resistant
Relatively flexible
Easy to strip
Flame-resistant according to
DIN VDE 0482 Part 332-1-2, IEC 60332-1-2
Resistant to short circuits up to 200C
thanks to double insulation, short circuit
temperature 200C/5 sec.
Anticipated service life 25 years

Note

Further sizes are available on request.


Not for direct installation in ground

Application

The SOLARFLEX-X PV1-F NTS version with rodent protection, is used in PV systems mainly in farms and agricultural areas.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
706307
706308

No.cores x
cross-sec.
mm
1x4
1x6

Outer
app. mm
5,8
6,5

Cop.
weight
kg / km
38,4
57,6

Weight
AWG-No.
app. kg / km
80,0
106,0

12
10

Part no.
706309

No.cores x
cross-sec.
mm
1 x 10

Outer
app. mm
7,5

Cop.
weight
kg / km
96,0

Weight
AWG-No.
app. kg / km
152,0

Dimensions and specifications may be changed without prior notice.

799

Renewable Energy and Transportation / Cables for Photovoltaic Installations

SOLARFLEX-X PV1-F TWIN

Technical data

Temperature range
-40C to +90C
max. temperature at conductor +120C
Short circuit temperature
250C (short circuit duration up to 5 s)
Nominal voltage
VDE U0/U 600/1000 V AC
1800 V DC conductor/conductor
AC test voltage
6500 V, 50 Hz, 15 kV DC
Minimum bending radius
flexing 10x cable
fixed installation 4x cable
Highest permissible Voltage
DC:
Conductor/Conductor 1,8 kV
Conductor/Earth 0,9 kV
AC: Conductor/Earth 0,7 kV
Three phase: Conductor/Conductor 1,2 kV

Cable structure

Tinned copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
IEC 60228 cl.5
Core insulation of cross-linked Polyolefin
Core identification black and red
Outer sheath of cross-linked Polyolefin
Sheath colour black

Properties

Double-insulated
Approval: TV 2Pfg 1169/08.2007
UV-, ozone-resistant, weather-resistant
Halogen-free
Abrasion and cut resistant
Relatively flexible
Easy to strip
Flame-resistant acc. to DIN VDE 0482
part 332-1-2, IEC 60332-1-2
Anticipated service life 25 years

Note

Further sizes are available on request.


Not for direct installation in ground

Application

The SOLARFLEX-X PV1-F TWIN is used for cabling solar modules.


= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
707234
707235

No.cores x
cross-sec.
mm
2 x 2,5
2x4

Outer
dimension
app. mm
5,4 x 11,0
5,8 x 11,8

Cop.
weight
kg / km
50,0
80,0

Weight
AWG-No.
app. kg / km
95,0
125,0

Dimensions and specifications may be changed without prior notice.

800

14
12

Part no.
705769
707236

No.cores x
cross-sec.
mm
2x6
2 x 10

Outer
dimension
app. mm
6,8 x 13,6
7,8 x 15,8

Cop.
weight
kg / km
120,0
200,0

Weight
AWG-No.
app. kg / km
187,0
254,0

10
8

802

CABLES FOR WIND TURBINES

Designation

Properties

HELUWIND WK 103w EMV D-T

UV-resistant, UL/CSA style 10678/21179 single-core/multicore

808

HELUWIND WK 103k EMV D-T

UV-resistant, UL/CSA style 10269/2570 single-core/multicore

809

HELUWIND WK 135-Torsion

UV-resistant, UL/CSA style** 10553 / 20234, single-core/multicore 90C


(80C in accordance with UL), suitable for offshore

810

HELUWIND WK 137-Torsion

UV-resistant, suitable for offshore, UL/CSA style 10553/20234,


single-core/multicore, 90C (80C in accordance with UL)

811

HELUWIND WK 300w-Torsion

UV-resistant, also suitable for direct burial

812

HELUWIND WK 310-Torsion

UV-resistant, suitable for offshore

813

HELUWIND WK H07BN4N4-F WIND-Torison

Torsion +/- 150/1m, UV-resistant, 750V/90C

814

HELUWIND WK 101 H

0.6/1 kV halogen-free

815

HELUWIND WK fire alarm cable Torsion

Halogen-free, FT1, 24V

816

HELUWIND WK DLO 2kV

FT4, UV-resistant, UL44 1kV, 90C, VW-1, LS, MSHA

817

HELUWIND WK Powerline ALU

0.6/1 kV or 1.8/3kV, each also available as robust version

818

HELUWIND THERMFLEX 145

Halogen-free, +145C

819

WK (N)A2XH

0.6/1 kV, halogen-free

820

Approvals

Page

803

FUNCTION VIEW - WIND TURBINES

Rotor blade

Gearbox

Nacelle
Brake

Generator

Yaw control

Rotor hub &


blade adjustment

Tower

Cables and lines


For use in:
Nacelle
Cable loop
Tower
Tower control system / transformer
Tower base

Tower control system / transformer


Medium-voltage level

Foundation

804

T
1
N
(w
w om
ith in
it
U al v h FT
L
ol
2)
ta
ge
N
in
w om
ith in
ac
co
VD al v
rd
E olt
an
ag
ce
e
Ha
i
n
lo
a
cc
O g en
or
il- fre
da
r
e
Ex si
nc
e
te sta
e
n
U si nt
V- ve **
re ly
O si o
ffs st ilho an res
ist
re t
an
us
t
e
Te
m
p.
fix
ed
in
st
al
la
Te
tio
m
n
p.
in
fle
C
xi
n
To
g
in
pe rsi
C
r m on
a
Cu eter ble
+
-s
/cr
ee
Pa
n
ge

4
T

te
st
F

te
st
F

Fir
e

Fir
e

pr
ov
al
Ap

se

,s

ee

gr
ap
h

ic

SELECTION TABLE - CABLES & WIRES

Torsion cables
UL 10678/
21179,
cRUus, CE

1000 V

0.6/1 kV

x*

-40 to +90

-35 to +90 140

808

WK 103w EMV D-T

UL 10269,
2570, cRUus,
CE

1000 V

0.6/1 kV

x*

-40 to +90

-35 to +90

808

WK 103k-T

UL 10269,
2570, cRUus,
CE

1000 V

0.6/1 kV

-40 to +80

-40 to +80 140

809

WK 103k EMV D-Torsion

UL 10269,
2570, cRUus,
CE

1000 V

0.6/1 kV

-40 to +80

-40 to +80

809

WK 103w-T

90

90

WK 135-T

UL 10553,
20234, cRUus, 60332-3
CE, VDE

1000 V

0.6/1 kV

-40 to +90

-40 to +90 150

810

WK 135 EMV D-T

UL 10553,
20234, cRUus, 60332-3
CE, VDE

1000 V

0.6/1 kV

-40 to +90

-40 to +90 150

810

WK 137-T FT4

UL 10553,
20234, cRUus,
CE, VDE

x1

1000 V

0.6/1 kV

-40 to +90

-40 to +90 150

811

WK 137 EMV D-T

UL 10553,
20234, cRUus,
CE, VDE

x1

1000 V

0.6/1 kV

-40 to +90

-40 to +90 150

811

-40 to +90

-35 to +90

812

-40 to +90

-40 to +90 150

813

-45 to +90

-35 to +90 150

814

WK 300w-T

CE

WK 310-T

CE

WK H07BN4-F WIND-T

CE

WK 101 H

CE

WK fire alarm cable-T

CE

WK NTSCGEWOEU-T

CE

WK DLO 2 kV

1.8/3kV
30332-3

x
x

60332-3

WK THERMFLEX 145

CE

WK (N)A2XH

CE

450/750V

UL 44, CSA, CE

WK Powerline ALU

1.8/3kV

60332-3

0.6/1 kV

24V

0.6/1 kV

2000 V

x
x
x

0.6/1 kV

0.6/1 kV

815

-50 to +100 -40 to +90

3.6/6kV

90

-50 to +90

-40 to +80 215

816

-40 to +90

-40 to +90 100

???
817

-40 to +90
x

-40 to +105 -20 to +105

818

-55 to +145 -20 to +120

819

-30 to +90

-5 to +50

820

Tower & infrastructure cables


NYY-J/-0

CE

0.6/1 kV

-40 to +70

-5 to +50

538

NAYY

CE

0.6/1 kV

-40 to +70

-5 to +50

544

NA2XY

CE

0.6/1 kV

-40 to +70

-5 to +50

551

N2XH

CE

0.6/1 kV

-30 to +90

-5 to +50

???

WK (N)A2XH

CE

0.6/1 kV

-5 to +50

-40 to +90

6-30 kV

-40 to +90

587

NA2XS2Y

6-30 kV

-40 to +90

595

N2XS(F)2Y

6-30 kV

-40 to +90

589

NA2XS(F)2Y

6-30 kV

-40 to +90

597

x1 for multicore types

*in preparation

60332-3

820

N2XS2Y

**based on UL 1277

805

st
N
o
w om
IE
C
ith in
60
U al v
33
L
ol
ta
2g
1
N
e
in
w om
ith in
ac
co
VD al v
rd
E olt
an
a
Ha
ge
ce
lo
in
ge
a
cc
Ex n-f
or
r
te
da
ns ee
nc
ive
e
U
ly
Voi
re
l
sis
re
sis
ta
nt
ta
nt
Te
m
p.
fix
ed
in
st
al
la
tio
Te
n
m
in
p.
C
fle
xi
ng
in
Cu
C
-s
cr
ee
n
Pa
ge

sp
co
rre
FT
1

pr
ov
al

JZ-500

CE, VDE

300/500 V

-40 to +80

-15 to +80

F-CY-JZ

CE, VDE

300/500 V

-40 to +80

-40 to +80

Y-CY-JZ

CE, VDE

300/500 V

-40 to +80

-5 to +80

53

CE

60332-3

300/500 V

-40 to +70

-15 to +70

86

CE

Ap

se

,s

ee

gr
ap
h

on
d

ic

SELECTION TABLE - CABLES & WIRES

Control cables

JZ-500 HMH

30
50

60332-3

300/500 V

-40 to +70

-15 to +70

96

MEGAFLEX 500

UL, CSA, CE 60332-3 300/600 V

300/500 V

-40 to +80

-30 to +90

88

MEGAFLEX 500-C

UL, CSA, CE 60332-3 300/600 V

300/500 V

-40 to +80

-30 to +90

98
40

JZ-500 HMH-C

JZ-600

CE

0.6/1 kV

-40 to +80

-5 to +80

JZ-600-Y-CY

CE

0.6/1 kV

-40 to +80

-5 to +80

60

Single 600-J/-O

UL, CSA, CE

600 V

0.6/1 kV

-40 to +90

-5 to +90

498

Single 600-CY -J/-O

600 V

0.6/1 kV

499

UL, CSA, CE

-40 to +90

-5 to +90

JZ-600 HMH

CE

60332-3

0.6/1 kV

-40 to +70

-15 to +70

91

JZ-600 HMH-C

CE

60332-3

0.6/1 kV

-40 to +70

-5 to +70

100

JZ-600 UL/CSA

UL, CSA, CE

1kV

0.6/1 kV

in sw

-40 to +80

-5 to +80

362

JZ-600-Y-CY-UL/CSA

UL, CSA, CE

1kV

0.6/1 kV

in sw

-40 to +80

-5 to +80

378

JZ-602

UL, CSA, CE

600 V

-40 to +90

-5 to +90

356

JZ-602-CY

UL, CSA, CE

600 V

-40 to +90

-5 to +90

373

JZ-603

UL, CSA,
CE, HAR

600 V

300/500 V

-40 to +70

-5 to +70

358

JZ-603-CY

UL, CSA,
CE, HAR

600 V

300/500 V

-40 to +70

-5 to +70

375

H07RN-F

UL, CSA,
CE, HAR

600 V

450/750 V

-40 to +90

242

H07RN-F/SOOW

UL, CSA,
CE, HAR

600 V

450/750 V

-40 to +90

481

HELUTHERM 145 MULTI

CE

60332-3

300/500 V

-55 to +145

-35 to +120

221

HELUTHERM 145 MULTI/-C

CE

60332-3

450/750 V

-55 to +145

-35 to +120

230
133

Data lines
TRONIC-CY

CE

350/500V

-40 to +80

-5 to +80

PAAR-TRONIC-CY

CE

350/500V

-30 to +80

-5 to +80

135

DATAFLAMM

CE

350/500V

-40 to +70

-5 to +70

130

DATAFLAMM-C

CE

350/500V

-40 to +70

-5 to +70

147

DATAFLAMM-C-PAAR

CE

350/500V

-40 to +70

-5 to +70

148

-20 to +80

-10 to +80

403

LIYY-UL

UL, CSA, CE

300V

LIYY-TP-UL

UL, CSA, CE

300V

-20 to +80

-10 to +80

407

SUPERTRONIC-PUR

CE

350V

-40 to +70

-5 to +70

191

SUPERTRONIC-C-PUR

CE

350V

-40 to +70

-5 to +70

192
447

SUPERTRONIC -330 PUR

UL, CSA, CE

300V

300V

-50 to +80

-40 to +80

SUPERTRONIC-330-C-PUR

UL, CSA, CE

300V

300V

-50 to +80

-40 to +80

449

SUPER-PAAR-TRONIC-C-PUR

UL, CSA, CE

300V

350V

-50 to +70

-40 to +70

193

SUPER-PAAR-TRONIC 340-C-PUR

UL, CSA, CE

300V

350V

-50 to +70

-40 to +70

451

806

st
N
o
w om
IE
C
ith in
60
U al v
33
L
ol
ta
2g
1
N
e
in
w om
ith in
ac
co
VD al v
rd
E olt
an
a
Ha
ge
ce
lo
i
n
ge
a
cc
Ex n-f
or
r
te
da
ns ee
nc
ive
e
U
ly
Voi
re
l
sis
re
sis
ta
nt
ta
nt
Te
m
p.
fix
ed
in
st
al
la
tio
Te
n
m
in
p.
C
fle
xi
ng
in
Cu
C
-s
cr
ee
n
Pa
ge

sp
co
rre
FT
1

pr
ov
al
Ap

se

,s

ee

gr
ap
h

on
d

ic

SELECTION TABLE - CABLES & WIRES

CE

-30 to +80

-5 to +70

291
300

Single cores
H07 V-K/(H)07 V-K
H05Z-K/H07Z-K

CE

-40 to +90

-5 to +70

FIVE APPROVAL

UL, CSA, CE

-40 to +90

-5 to +90

490

HELUTHERM 145 600V

UL, CSA, CE

-55 to +125

-35 to +120

305

HELUTHERM 145 600V UL

UL, CSA, CE

-55 to +125

-35 to +120

496
405

TC TRAY CABLES USA


TRAYCONTROL 300

UL, CSA, CE

FT 4

300V

-25 to +105

-25 to +105

TRAYCONTROL 300-C

UL, CSA, CE

FT 4

300V

-25 to +105

-25 to +105

416

TRAYCONTROL 300-C TP

UL, CSA, CE

FT 4

300V

-25 to +105

-25 to +105

420

TRAYCONTROL 500

UL 1277,
CSA, CE

FT 4

1000V

-40 to +90

-5 to +90

TRAYCONTROL 500-C

UL 1277,
CSA, CE

FT 4

1000V

-40 to +90

-5 to +90

JZ-604 TC TRAY CABLE

UL 1277,
CSA, CE

FT 4

600V

-25 to +90

-5 to +90

UL 1277, CSA

FT 4

600V

-25 to +90

-5 to +90

UL 1277,
CSA, CE

FT 4

1000V

-40 to +90

-5 to +90

JZ-604-YCY TC TRAY CABLE


TRAYCONTROL 600

359
x

376
364

381
366

Communication cables
Industrial Ethernet 105C

UL, CSA, CE 60332-1

300V

100V

-40 to +105

-40 to +105

693

Industrial Ethernet
S-FTP TORDIERFLEX

UL, CSA, CE 60332-1

300V

100V

-20 to +80

-20 to +80

697

BUS cable HELUWIND


WK CAN BUS 105C

UL, CSA, CE

600V

100V

-40 to +105

-20 to +60

???

BUS cable Indoor

UL, CSA, CE

600V

-40 to +70

-5 to +60

717

-40 to +70

-5 to +60

717
704

Profibus SK Outdoor
BUS cable Torsion
Profibus L2 Industry
AT-V(ZN)Y(ZN)Y

CE
UL, CMX, CE

CE

Submitted

Submitted

AT-V(ZN)H(ZN)11Y
Fiber-optic cable, mobile,
easy-to-wind
A-V(ZN)11Y

60332-1

300V

100V
100V

100V

-40 to +75

-25 to +75

100V

-40 to +70

-5 to +60

-40 to +90

-40 to +90

638

-40 to +90

-40 to +90

638

-30 to +70

-20 to +70

636

706

Fiber-optic cable mobile


A-V(ZN)Y

UL, CSA

FT4

-30 to +80

-20 to +80

637

Fiber optic breakout cable


Industry HCS I-V(ZN)YY

UL, CSA

FT4

-30 to +85

-20 to +85

644

-20 to +80

-20 to +80

645

Fiber optic breakout cable


Industry HCS I-V(ZN)Y11Y

Plastic fiber cable Industry


POF/PE I-V2Y, I-V2Y(ZN)11Y

60332-1

Fiber optic universal cable


A/I-DQ(ZN)BH

60332-1

x
x

-20 to +80

-20 to +80

648

-20 to +60

-5 to +50

613

Fiber optic outdoor cable


A-DQ(ZN)B2Y (central)

-20 to +60

-5 to +50

619

Fiber optic outdoor cable


A-DQ(ZN)B2Y (stranded)

-20 to +60

-5 to +50

620

Fiber optic outdoor cable


A-DQ(ZN)B2Y
(Stranded, fiber combination)

-20 to +60

-5 to +50

625

807

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND WK 103w-T,
WK 103w EMV D-T UV-resistant, UL/CSA-Style 10678/21179

Single-/Multicore

Technical data

Temperature range
flexing -35C to +90C
fixed installation -40C to +90C
installation -20C to +90C
Operating temperature at conductor
max. +90C
Nominal voltage
VDE U0/U 0,6/1 kV
UL 1000 V
Test voltage
core/core 4000 V
Minimum bending radius
flexing 8x cable
fixed installation 4x cable
Torsion application
+/-140 per 1m
Approvals
Singlecore UL-Style 10678
Multicore UL-Style 21179
cRUus
Flame test
FT1, VW-1, IEC 60332-1

Cable structure

Special bare copper conductors, fine stranded


acc. to IEC 60228
Special heat-resistant insulation
Core identification JZ: black with white
numbers + GN-YE conductor
Multiconductors cabled
Sheath special heat-resistant compound
Black sheath

Application

Properties

UV-resistant
multi-climate operation
torsion tested
flame-retardant
oil-resistant
recyclable
easy to assemble

Note

Other diameters, part-no. and prices on request.


Please contact us with your individual
requirements via
fax +49 7150 9209 5135.
Highest permissible Voltage
DC:
Conductor/Conductor 1,8 kV
Conductor/Earth 0,9 kV
AC: Conductor/Earth 0,7 kV
Three phase: Conductor/Conductor 1,2 kV

The WK 103w has been designed for flexible use, and specifically for torsional load in the cable loop of a wind power plant. The voltage level has been
configured as 0. 6/1 kV for all dimensions, which means that the cables can also be laid in parallel in compliance with UL standards. It is no longer
necessary to separate the cable routes. The WK series has been successfully tested with more than 18,000 torsion cycles and thus offers optimum
operational reliability far beyond the service life of the wind power plant.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Dimensions and specifications may be changed without prior notice.

808

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND WK 103k-T, WK 103k EMV D-T


UV-resistant, UL/CSA-Style 10269/2570 Single-/Multicore, screened/unscreened

Technical data

Temperature range
flexing -40C to +80C
fixed installation -40C to +80C
installation -40C to +80C
Nominal voltage
VDE U0/U 0,6/1 kV
UL 1000 V
Test voltage
core/core 4000 V
Minimum bending radius
flexing 8x cable
fixed installation 4x cable
Torsion application
+/-140 per 1 m
Approvals
Singlecore UL-Style 10269
Multicore UL-Style 2570
cRUus
Flame test
FT1, VW-1, IEC 60332-1

Cable structure

Special bare copper conductors,


fine stranded acc. to IEC 60228
Special flexible insulation material
for low temperatures
Core identification to DIN 47100
JZ: black with white numbers +
GN-YE conductor
Multiconductors cabled
Sheath special heat-resistant compound
Sheath colour black

Properties

UV-resistant
multi-climate operation
torsion tested
flame-retardant
oil-resistant
recyclable
easy to assemble

Note

Other diameters, part-no. and prices on request.


Please contact us with your individual
requirements via
fax +49 7150 9209 5135.
Highest permissible Voltage
DC:
Conductor/Conductor 1,8 kV
Conductor/Earth 0,9 kV
AC: Conductor/Earth 0,7 kV
Three phase: Conductor/Conductor 1,2 kV

Application

The WK 103k has been designed for flexible use, and specifically for torsional load in the cable loop of a wind power plant. The voltage level has been
configured as 0. 6/1 kV for all dimensions, which means that the cables can also be laid in parallel in compliance with UL standards. It is no longer
necessary to separate the cable routes. The WK series has been successfully tested with more than 18,000 torsion cycles and thus offers optimum
operational reliability far beyond the service life of the wind power plant.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC..
Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Cable lug

809

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND WK 135-T,
WK 135 D-EMV T UV-resistant, UL/CSA-Style** 10553
/ 20234, Single-/Multicore 90C (80C acc. to UL), suitable for offshore

Technical data

Temperature range
flexing -40C to +90C
fixed installation -40C to +90C
UL +80C
Operating temperature at conductor
max. +90C
Nominal voltage
VDE U0/U 0,6/1 kV
UL 1000 V
Test voltage
core/core 4000 V
Minimum bending radius
flexing 8x cable
fixed installation 4x cable
Torsion application
+/-150 per 1m
Approvals
Singlecore UL-Style 10553
Multicore UL-Style 20234
cRUus
Flame test
FT1, IEC 60332-3-24
UL 758, Cable flame test
Halogen free
IEC 60754-1
Smoke density
IEC 61034-1+2
Oil
acc. to oil res II
WTTC in preparation

Cable structure

Special bare copper conductors, fine stranded


acc. to IEC 60228
Insulation special compound
Core identification
JZ: black with white numbers + GN-YE
conductor
or colour code DIN 47100 or VDE 0293 HD
308
Multiconductors cabled
Sheath special compound
Black sheath

Application

Properties

halogen-free
extremely abrasion-resistant
low adhesion
high flame retardant
torsion testet
suitable for Offshore
extremely oil resistant
UV-resistant
recyclable
multi climate operation
designed for CCV application
easy to assemble

Note

Other diameters, part-no. and prices on request.


Please contact us with your individual
requirements via
fax +49 7150 9209 5135.
Highest permissible Voltage
DC:
Conductor/Conductor 1,8 kV
Conductor/Earth 0,9 kV
AC: Conductor/Earth 0,7 kV
Three phase: Conductor/Conductor 1,2 kV

The WK 135 has been designed for flexible use, and specifically for torsional load in the cable loop of a wind power plant. The voltage level has been
configured as 0. 6/1 kV for all dimensions, which means that the cables can also be laid in parallel in compliance with UL standards. It is no longer
necessary to separate the cable routes. Thanks to its highly durable sheath and absence of halogen, this cable is ideal for use in offshore wind power
plants. The WK series has been successfully tested with more than 18,000 torsion cycles and thus offers optimum operational reliability far beyond
the service life of the wind power plant. Advantages of WK 135-T over H07BN4-F: Fire behaviour in accordance with IEC 60332-3-24 Increased
wear resistance Recyclable
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Dimensions and specifications may be changed without prior notice.

810

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND WK 137-T /
WK 137 EMV D-TFT 4 UV-resistant, suitable for

offshore, UL/CSA-Style 10553/20234, Single-/Multicore, 90C, (80C


according to UL)

Technical data

Temperature range
flexing -40C to +90C
fixed installation -40C to +90C
acc. UL to +80C
Operating temperature at conductor
max. +90C
Nominal voltage
VDE U0/U 0,6/1 kV
UL 1000 V
Test voltage
core/core 4000 V
core/shield 2000 V
Minimum bending radius
flexing 8x cable
fixed installation 4x cable
Torsion application
+/-150 per 1m
Approvals
Singlecore UL-Style 10553
Multicore UL-Style 20234
cRUus
Flame test
FT 4
IEC 60332-3-24
UL 758, Cable flame test
Halogen free
IEC 60754-1
Smoke density
IEC 61034-1+2
Oil
acc. to oil res II
WTTC in preparation

Cable structure

Special bare copper conductors, fine stranded


acc. to IEC 60228
Insulation special compound
Core identification
JZ: black with white numbers +
GN-YE conductor or colour code DIN 47100
Multiconductors cabled
Sheath special compound SSH
Black sheath

Properties

halogen-free
extremely abrasion-resistant
low adhesion
high flame retardant
torsion testet
suitable for Offshore
extremely oil resistant
UV-resistant
multi climate operation
designed for CCV application
easy to assemble

Note

Other diameters, part-no. and prices on request.


Please contact us with your individual
requirements
via fax +49 7150 9209 5135.
Highest permissible Voltage
DC:
Conductor/Conductor 1,8 kV
Conductor/Earth 0,9 kV
AC: Conductor/Earth 0,7 kV
Three phase: Conductor/Conductor 1,2 kV

Application

The WK 137 has been designed for flexible use, and specifically for torsional load in the cable loop of a wind power plant. The voltage level has been
configured as 0. 6/1 kV for all dimensions, which means that the cables can also be laid in parallel in compliance with UL standards. It is no longer
necessary to separate the cable routes. Additionally, this cable meets the strict requirements of CSA flame test FT4 and, thanks to its highly durable
sheath and absence of halogen, is ideal for use in offshore wind power plants. The WK series has been successfully tested with more than 18,000
torsion cycles and thus offers optimum operational reliability far beyond the service life of the wind power plant. Advantages of WK 137-T FT4 over
H07BN4-F: Fire behaviour in accordance with IEC 60332-3-24 and FT4 Increased wear resistance
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Dimensions and specifications may be changed without prior notice.

T
Suitable accessories can be found in Chapter X.
Cable lug

811

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND WK 300w-Torsion 1,8/3kV UV-resistant,

also suitable for underground laying

Technical data

Temperatur range
flexing -35C to +90C
fixed installation -40C to +90C
installation -20C to +90C
Operating temperature at conductor
max. +90C
Nominal voltage
VDE U0/U 1,8/3 kV
Test voltage
9000 V
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Torsion application
+/-100 per 1m for unscreened version
Flame test
FT1, VW-1, IEC 60332-1
flame retardant and self-extinguishing

Cable structure

Special bare copper conductor, fine stranded


acc. to IEC 60228
Special heat-resistant insulation black
Sheath special heat-resistant compound
Black sheath

Application

Properties

UV-resistant
multi-climate operation
torsion tested
flame-retardant
oil-resistant
recyclable
easy to assemble
also for direct burial

Note

Other diameters, part-no. and prices on request.


Please contact us with your individual
requirements via
fax +49 7150 9209 5135.

The WK 300w has been designed for flexible use, and specifically for torsional load in the cable loop of a wind power plant. The WK series has been
successfully tested with more than 18,000 torsion cycles and thus offers optimum operational reliability far beyond the service life of the wind power
plant. Another special feature is the higher voltage level of 1.8/3 kV. The WK 300w is also designed for flexible installation through ductwork and in
the ground. It can be used in power cabling from a converter cabinet to an external transformer station, for example. A conductor temperature of
+90 enables a high level of current carrying capacity.
Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Cable lug

812

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND WK 310-Torsion 1,8/3kV


UV-resistant, suitable for offshore

Technical data

Temperature range
flexing -40C to +90C
fixed installation -40C to +90C
Operating temperature at conductor
max. +90C
Nominal voltage
VDE U0/U 1,8/3 kV
Test voltage
9000 V
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Torsion application
+/-100 per 1m
Flame test
IEC 60332-3, FT2
Halogen free
IEC 60754-1
Smoke density
IEC 61034-1+2
Oil test
acc. to oil res II

Cable structure

Special bare copper conductor, fine stranded


acc. to IEC 60228
Special insulation black
Sheath SSH compound low adhesion
Black sheath

Properties

halogen free
extremely abrasion resistant
low adhesion
high flame retardant
torsion testet
suitable for offshore
extremely oil resistant
UV resistant
recyclable
Multi climate operation
designed for CCV application
easy to assemble

Note

Other diameters, part-no. and prices on request.


Please contact us with your individual
requirements via
fax +49 7150 9209 5135.

Application

The WK 310 has been designed for flexible use, and specifically for torsional load in the cable loop of a wind power plant. The WK series has been
successfully tested with more than 18,000 torsion cycles and thus offers optimum operational reliability far beyond the service life of the wind power
plant. Another special feature is the higher voltage level of 1.8/3 kV. The WK 310 can be used instead of the WK 300 in cases where cables need to
be halogen-free.
Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Cable lug

813

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND WK H07BN4-F WIND-Torsion


Torsion +/- 150/1m, UV-resistant, 750 V/90C

Technical data

Temperature range
Ambient temperature -45C to +90C
Operating temperature at conductor
max. +90C
Nominal voltage
450/750 V
Test voltage
3000 V
Minimum bending radius
6x cable
Torsion application
+/-150 per 1m

Cable structure

Special bare copper conductors, fine stranded


acc. to IEC 60228
Insulation Special EPR compound black
Sheath Special EPR compound
colour black

Application

Properties

UV-resistant

Note

Other diameters, part-no. and prices on request.


Please contact us with your individual
requirements via
fax +49 7150 9209 5135.

The HELUWIND WK H07BN4-F Wind-Torsion cable is the special version for torsion applications in wind power plants. We supply the leading wind
power plant manufacturers with our cables.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Cable lug

814

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND WK 101 H 0,6/1kV halogen-free

Technical data

Temperature range
flexing -40C to +90C
fixed installation -50C to +100C
acc. to UL +80C
Operating temperature at conductor
max. +90C
Nominal voltage
VDE U0/U 0,6/1 kV
Test voltage
4000 V
Minimum bending radius
flexing 7,5x cable
fixed installation 4x cable
Halogen free
IEC 60754-1

Cable structure

Special bare copper conductors,


fine stranded acc. to IEC 60228
Seperarting foil wrap
Insulation special compound black
Sheath special compound
Sheath colour black

Properties

halogen-free
abrasion-resistant
extremely oil resistant
UV and ozone resistant
recyclable
multi climate application

Note

Other diameters, part-no. and prices on request.


Please contact us with your individual
requirements via
fax +49 7150 9209 5135.
A torsional version for loop application
is available on request.
Highest permissible Voltage
DC:
Conductor/Conductor 1,8 kV
Conductor/Earth 0,9 kV
AC: Conductor/Earth 0,7 kV
Three phase: Conductor/Conductor 1,2 kV

Application

The HELUWIND WK series has been specifically designed for use in wind power plants. These cables are used in cases that require extremely narrow
bending radii and high current carrying capacity levels (+90C conductor temperature).
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC..
Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Cable lug

815

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND WK Fire Alarm Cable-Torsion


halogen-free, FT1, 24V

Technical data

Temperature range
flexing -40C to +80C
fixed installation -50C to +90C
Nominal voltage
300/500 V
Test voltage
core/core 1500 V
core/shield 800 V
Minimum bending radius
10x cable
Torsion application
3 x 360 on 5m (= 216 je m)
Approvals
IEC 60332-1, test type B acc. to VDE 0472
Part 804,
Flame test
FT1

Cable structure

Special bare copper conductors,


fine stranded acc. to IEC 60228
Special Polyester insulation
Core identification (OZ) black with numbers
1-_
Multiconductors cabled
EMV-shielded types have tinned copper
wrapping
Sheath special polyurethane compound low
adhesion
Sheath colour red RAL 3000

Application

Properties

very good oil and petrol-resistance acc. to DIN


VDE 0250 and 0472
good resistance to acids, alkalis and solvents

Note

Other diameters, part-no. and prices on request.


Please contact us with your individual
requirements via
fax +49 7150 9209 5135.

This fire alarm cable has been specifically developed for torsion applications in wind power plant loops. We supply the leading wind power plant
manufacturers with our cables.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Cable lug

816

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND WK DLO 2kV FT4, UV-resistant, UL44


1kV, 90C, VW-1, LS, MSHA

Technical data

Temperature range
flexing -40C to +90C
Nominal voltage
DLO 2000 V
Approvals
UL44, CSA, ICEA S-68-516/NEMA WC-8,
MSHA, VW-1, FOR CT USE. LS CERTIFIED
Flame test
FT4, FT1

Cable structure

Tinned copper conductors acc. to


ASTM B-172, ASTM B-33
Special wrapping
Special EPR insulation
Special CPE sheath compound, non-adhesive
Sheath colour black

Properties

UV-resistant

Note

Other diameters, part-no. and prices on request.


Please contact us with your individual
requirements via
fax +49 7150 9209 5135.

Application

The cable is UL 44 listed. The WK DLO is a flexible cable for continuous tower cabling in wind power plants, right up to the topmost tower segment.
For the torsion cable through the cable loop to the generator in the nacelle, we recommend the WK 103 or WK 135.
Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Cable lug

817

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND WK Powerline ALU 105C 0,6/1kV or 1,8/3kV, also


available as a robust version

Technical data

Temperature range
flexing -20C to +90C
fixed installation -40C to +105C
Operating temperature at conductor
max. +105C
Nominal voltage
0,6/1 kV
Test voltage
2,5 kV
Minimum bending radius
flexing 10x cable
fixed installation 4x cable
Flame test
IEC 60332-1
Approvals
acc. to DIN VDE 0250-813
UL/CSA in preparation

Cable structure

Properties

Aluminium conductor, fine stranded wires


Special insulation black
Sheath special compound
black sheath

Application

UV resistant
oil-resistant
easy to assemble
recyclable

Note

Please ask for our extended notes/information


about the properties and for the necessary
connection technology.
Please contact us with your individual
requirements via
fax +49 7150 9209 5135.

The WK Powerline ALU is a highly flexible aluminium cable with a finely stranded structure and is designed for use in the power engineering sector;
specifically, for power cabling in wind power plants. Thanks to its high degree of flexibility and low tare weight, this cable can be fed into the tower
as a single length. This eliminates the need for time-consuming cabling of each individual tower segment. However, its key advantage lies in the process
reliability the connection technology offers: using this cable can reduce the number of interruptions between the topmost tower segment and the
converter from 90 connection points to just 18 (depending on the number of power cables and tower segments). As a result, the amount of time
required for installation can drop from several days to a few hours. For torsion applications, we recommend the WK 103-T, WK 135-T or WK 137-T.
The WK Powerline ALU may only be used with certified connection technology from HELUKABEL: either C8 crimp connections or screwed connections
(tested in accordance with IEC 61238-1 Cl. A). See the accessories section of the catalogue. The cable is also available with a halogen-free design,
UL/CSA approval or a rated voltage of 1. 8/3 kV.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Dimensions and specifications may be changed without prior notice.

818

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND WK THERMFLEX 145 halogen-free, +145C

Technical data

Temperature range
flexing -20C to +120C
fixed installation -55C to +145C
Nominal voltage
U0/U 0,6/1 kV
Test voltage
4000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
flexing 12,5x cable
fixed installation 4x cable
Flame test
IEC 60332-3-24 Cat. C

Cable structure

Tinned copper conductors, fine stranded acc.


to IEC 60228 cl.5
Insulation special polyolefin-copolymer,
halogen-free, flame retardant
Sheath colour black

Properties

Halogen-free, no release of corrosive or toxic


gases
Reduced propagation of fire
Minimal smoke generation
Good abrasion-resistance
Good oil and weathering resistance
Resistant to UV radiation and ozone
Thermal class B
easy to assemble
The materials used are silicone and
cadmium-free and free of substances harmful
to paint adhesion

Note

Other diameters, part-no. and prices on request.


Please contact us with your individual
requirements via
fax +49 7150 9209 5135.
Highest permissible Voltage
DC:
Conductor/Conductor 1,8 kV
Conductor/Earth 0,9 kV
AC: Conductor/Earth 0,7 kV
Three phase: Conductor/Conductor 1,2 kV

Application

This special cable can be used as a generator connecting cable in wind power plants, for example. Other areas of application: Connecting cable for
temperature class B (130C) in the case of motors, transformers, relays, coils, magnets, and so onUnit connections in the automotive industry.
Halogen-free wiring of switchgear and control cabinets. Connecting cable for heating equipment. Supply line for high-power lighting in industry,
sports centres and street lighting
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Cable lug

819

Renewable Energy and Transportation / Cables for Wind Turbines

HELUWIND WK (N)A2XH 0,6/1kV, halogen-free

Technical data

Temperature range
fixed installation -40C to +90C
during assembly -5C to +50C
Operating temperature at conductor
max. +90C
Nominal voltage
U0/U 0,6/1 V
Test voltage
4 kV
Approvals
production in according to VDE standards,
CE compliant
Minimum bending radius
15 x cable
Flame test
acc. to DIN VDE 0482 part 266-2,
BS 4066 part 3, EN 50266-2,
IEC 60332-3-24 (equivalent
DIN VDE 0472 part 804 cat. C)
Smoke density
acc. to DIN VDE 0482 part 268, HD 606,
EN 50268-12, IEC 61034-1-2,
BS 7622 Teil 12 (equivalent
DIN VDE 0472 Teil 816)
Corrosivity of combustion gases
acc. to VDE 0482 Teil 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen free
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)

Cable structure

ALU conductors, stranded conductors acc. to


IEC 60228 Cl. 2
core insulation cross-linked PE
Core identification black
Sheath thermoplastic polymer
black sheath

Application

Properties

Halogen-free
UV resistant

Note

Other diameters, part-no. and prices on request.


Please contact us with your individual
requirements via
fax +49 7150 9209 5135.

The HELUWIND WK series was specifically designed for wind power applications. We supply the leading wind turbine manufacturers with our cables.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Dimensions and specifications may be changed without prior notice.

Suitable accessories can be found in Chapter X.


Cable lug

820

Cavotec

CABLES FOR AIRCRAFT SUPPLY

Designation

Properties

Page

AIRPORT 400 Hz

easy-to-wind, PUR, halogen-free, flame-retardant

824

AIRPORT 400 Hz

PUR, halogen-free, flame-retardant

825

823

Renewable Energy and Transportation / Cables for Aircraft feeder lines

AIRPORT 400 Hz trailing, PUR, halogen-free, flame retardant

Technical data

Temperature range
-40C to +90C
Nominal voltage
115/200 V
Operating voltage
U0/U 0,6/1 kV
Test voltage
4000 V
Minimum bending radius
flexing 7x cable
fixed installation 4x cable

Cable structure

Fine copper wire in acc. with


DIN VDE 0295 and IEC 60228
Core insulation PP, black
with number 1-6 + blue/...,
with number 7-30/1 mm
4 cores each 1 mm twisted to a quad
Cores and 6 bundles laid-up together
PUR inner sheath
Support braiding
PUR outer sheath, orange (RAL 2003)
Part no. 702801
Bare copper conductor, 7 strands
Core insulation cross-linked polyethylene,
black with number 1-6 + blue
Polyethylene inner sheath
Concentric conductor of plain Cu wires,
cross-section 35 mm
Black polyehtylene outer sheath

Properties

Low adhesion, abrasion resistant,


halogen-free, resistant to UV-, oil-,
hydrolysis and microbial attack
Special feature:
The use of four-core cables to transmit large
amounts of power in a 400 Hz grid results in
voltage asymmetries and larger inductive
voltage losses. These unfavourable cable
characteristics can be improved through the
employment of seven-core cables. In this
case the central core is used as a earth conductor
(blue) and six cores with the same cross-section
(black with imprint) stranded in a single layer
around the central core. Each pair of two
opposite cores is connected in parallel to a phase
conductor.

Note

Distribution only over authorised partner

Application

400 Hz cables are used to supply power to aircraft (on-board power), data processing systems, radar stations, radio stations, etc. For safety reasons,
400 Hz cables are used to connect data processing systems, radar systems and communications systems to uninterruptible power supplies. Such
power supplies prevent a total failure of power and compensate for frequency and voltage fluctuations. Suitable for installation indoors, outdoors.
Applications: Below floor level cable dispensers (drums), attached to jetways and retractable articulated cable carries.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
700573 7 x 25 + 6 x 4 x 1,0
770009 7 x 35 + 6 x 4 x 1,0
700574 7 x 50 + 6 x 4 x 1,0

Outer Cop.
Weight
app. mm weight app.
kg / km kg / km
41,0
1910,0
2140,0
42,5
2625,0
2950,0
51,0
3590,0
4030,0

Dimensions and specifications may be changed without prior notice.

824

AWG-No.
4
2
1

Part no. No.cores x


cross-sec.
mm
702801 7 G 35

Outer Cop.
Weight
app. mm weight app.
kg / km kg / km
35,8
2746,0
3050,0

AWG-No.
2

Renewable Energy and Transportation / Cables for Aircraft feeder lines

AIRPORT 400 Hz trailing, PUR, halogen-free, flame retardant

Technical data

Temperature range
-40C to +90C
Nominal voltage
115/200 V
Operating voltage
U0/U 0,6/1 kV
Test voltage
4000 V
Minimum bending radius
6x cable

Cable structure

Part Nos. 700566-700569


Fine copper wire in acc. with
DIN VDE 0295 and IEC 60228
Special plastic core insulation
Sheath colour yellow (RAL 1021)
Part Nos. 700570, 770001-770003
Fine copper wire in acc. with DIN VDE 0295
and IEC 60228
Core insulation PP/PUR, grey with number
1-4/1 mm
Core 1 mm stranded with bundle
conductor
Double-sheath PUR/PUR
Sheath colour yellow (RAL 1021)
Part Nos. 700571, 770005, 770004,
700572
Each set of 4 parts, 700570,
770001-770003, is stranded

Properties

Part Nos. 700570, 770001-770003


Low adhesion, abrasion resistant,
halogen-free, resistant to UV-, oil-,
hydrolysis and microbial attack

Note

Distribution only over authorised partner

Application

400 Hz cables are used to supply power to aircraft (on-board power), data processing systems, radar stations, radio stations, etc. For safety reasons,
400 Hz cables are used to connect data processing systems, radar systems and communications systems to uninterruptible power supplies. Such
power supplies prevent a total failure of power and compensate for frequency and voltage fluctuations. Suitable for installation indoors, outdoors.
Highly flexible, and can thus be plugged directly into the connector in the aircraft without an adapter, and without endangering the contacts.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
700566 1 x 35
700570 1 x 35 + 4 x 1,0
700567 1 x 50
770001 1 x 50 + 4 x 1,0
700568 1 x 70
770002 1 x 70 + 4 x 1,0
700569 1 x 120
770003 1 x 120 + 4 x 1,0

Outer Cop.
Weight
app. mm weight app.
kg / km kg / km
11,5
336,0
430,0
16,1
375,0
490,0
12,6
480,0
665,0
17,0
519,0
600,0
14,0
672,0
910,0
20,5
711,0
800,0
23,0
1152,0
1545,0
25,0
1191,0
1400,0

AWG-No.
2
2
1
1
2/0
2/0
4/0
4/0

Part no. No.cores x


cross-sec.
mm
700571 4 x 1 x 35 + 4 x 1,0
770005 4 x 1 x 50 + 4 x 1,0
770004 4 x 1 x 70 + 4 x 1,0
700572 4 x 1 x 120 + 4 x 1,0

Outer Cop.
Weight
app. mm weight app.
kg / km kg / km
33,0
1498,0
2600,0
40,0
2074,0
3900,0
49,2
2844,0
4300,0
56,0
4765,0
7400,0

AWG-No.
2
1
2/0
4/0

Dimensions and specifications may be changed without prior notice.

825

CABLES FOR COMMERCIAL VEHICLES

Designation

Properties

HELUTRUCK 270

with ADR approval, PVC, low-voltage cable for commercial vehicles

828

HELUTRUCK 271

with ADR approval, PUR, low-voltage cable for commercial vehicles

829

HELUTRUCK 272

with ADR approval, ribbon cable for side marker lights

830

HELUTRUCK 273

Battery cable, battery charging cable, twin cable

831

Page

827

Renewable Energy and Transportation / Cables for Commercial Vehicles

HELUTRUCK 270 (FLRYY) with ADR-approval, PVC low voltage cable for
commercial vehicles

Technical data

Temperature range
-40C to +85C
Test voltage
2000 V min. 5 minutes
Capacitance
max. 50 pF/m for the data pair
max. 100 pF/m between data pair cores
and the other cores
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
12x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
IEC 60228 cl.5
Core insulation of cold-resistant special PVC
Core identification coloured,
see table below
Outer sheath of special PVC
also available with PUR sheath
Sheath colour black

Properties

Cold-resistant special PVC sheath,


UV-resistant
Largely resistant to oil, weather, and
chemicals; Chemical resistance (see
table Technical Information)
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
These cables conform to the
national standard ISO 4141 and the
international standard DIN/ISO 6722
Component codes T.EGG.073-03
Special feature:
Complies with GGVS regulations
Approved and tested by the TV
Complies with ADR regulations

Note

Further sizes are available on request.

Application

These low-voltage cables are designed for the wiring of electrical installations in the manufacture of commercial vehicles. Due to the ADR-approval
especially suitable for trailers and semitrailers manufactured for the transport of GGVS hazardous substances.
Part no. No.cores x
cross-sec.
mm
700016 2 x 0,5
700575 2 x 0,75 + 2 x 1,5
702179 3 x 0,75
700582 7 x 0,75
75255
2x1
75254
2x1
75256
3x1
700578 3 x 1
75257
4x1
75258
5x1
75260
5 x 1 + 1 x 2,5
700580 5 x 1 + 1 x 2,5
75259
5 x 1 + 1 x 2,5
700581 5 x 1 + 1 x 2,5
700849 5 x 1 + 1 x 2,5
700576 2 x 1,5
700577 2 x 1,5

Outer Cop.
Weight
app. mm weight app.
kg / km kg / km
4,8
9,6
40,0
7,0
43,2
91,0
5,3
21,6
52,4
7,3
50,4
101,0
6,0
19,2
56,0
6,0
19,2
56,0
6,3
28,8
66,0
6,6
28,8
66,0
6,8
38,4
80,0
7,5
48,0
98,0
9,0
72,0
132,0
9,0
72,0
132,0
9,0
72,0
132,0
9,0
72,0
132,0
9,3
65,7
149,5
6,6
28,8
66,0
6,6
28,8
66,0

Dimensions and specifications may be changed without prior notice.

828

AWG-No.
20
18
17
18
17
17
17
17
17
17
17
17
17
17
16
16
16

Part no. No.cores x


cross-sec.
mm
700579 4 x 1,5
700407 8 x 1,5 + 1 x 2,5
75262
6 x 1,5 + 1 x 2,5
700032 7 x 1,5
75261
7 x 1,5
75263
8 x 1,5 + 1 x 2,5
700583 8 x 1,5 + 5 x 2,5
75267
9 x 1,5 + 4 x 2,5
75265
10 x 1,5 + 3 x 2,5
75319
10 x 1,5 + 3 x 2,5 + 2 x 1,5
700017 10 x 1,5 + 3 x 2,5 + 2 x 1,5
705167 10 x 1,5 + 3 x 2,5 + 2 x 1,5
75266
10 x 1,5 + 3 x 2,5
700018 11 x 1,5 + 3 x 2,5
700142 3 x 2,5 + 4 x 1,5
706627 4 x 6 + 1 x 1,5

Outer Cop.
Weight
app. mm weight app.
kg / km kg / km
7,5
57,6
106,0
11,5
139,2
238,0
10,3
110,5
187,0
10,3
100,8
185,0
8,9
100,2
165,0
11,7
139,2
238,0
14,8
235,2
360,0
14,8
200,0
350,0
12,5
168,0
366,0
14,4
244,8
393,0
14,3
244,8
391,0
14,4
244,8
393,0
13,0
216,0
345,0
13,5
230,4
365,0
10,3
129,6
221,0
13,7
244,8
411,0

AWG-No.
16
16
16
16
16
16
16
16
16
16
16
16
16
16
14
18

Renewable Energy and Transportation / Cables for Commercial Vehicles

HELUTRUCK 271 (FLRYY11Y) with ADR-approval, PUR low voltage


cable for commercial vehicles

Technical data

Temperature range
-40C to +85C
Test voltage
2000 V min. 5 minutes
Capacitance
max. 50 pF/m for the data pair
max. 100 pF/m between data pair
cores and the other cores
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
12x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
IEC 60228 cl.5
Core insulation of cold-resistant special PVC
Core identification
see table below
Inner sheath of special PVC
Outer sheath of PUR
also available with PVC sheath
Sheath colour black

Properties

PUR outer sheath, low adhesion, abrasion


resistant, halogen-free, resistant to UV-,
oil-, hydrolysis and microbial attack
Largely resistant to oil, weather, and
chemicals; Chemical resistance (see
table Technical Information)
Tests
These cables conform to the
national standard ISO 4141 and the
international standard DIN/ISO 6722
Component codes T.EGG.074-03
Special feature:
Complies with GGVS regulations
Approved and tested by the TV
PUR sheath provides high resistance to
abrasion, UV and wear
Complies with ADR regulations

Note

Further sizes are available on request.

Application

These low-voltage cables are designed for the wiring of electrical installations in the manufacture of commercial vehicles. Due to the ADR-approval
especially suitable for trailers and semitrailers manufactured for the transport of GGVS hazardous substances.
Part no. No.cores x
cross-sec.
mm
708090 9 x 0,5 + 4 x 2,5 + 2 x 0,5
709556 2 x 0,75
700585 2 x 0,75 + 2 x 1,5
700592 7 x 0,75
75528
2x1
75529
2x1
75530
3x1
700588 3 x 1
75531
4x1
75532
5x1
700591 5 x 1 + 1 x 2,5
75533
5 x 1 + 1 x 2,5
700590 5 x 1 + 1 x 2,5
75534
5 x 1 + 1 x 2,5
705135 7 x 1
700586 2 x 1,5

Outer Cop.
Weight
app. mm weight app.
kg / km kg / km
12,0
148,0
490,0
5,4
14,4
45,8
7,0
43,2
91,0
7,9
50,4
100,0
6,0
19,0
56,0
6,0
19,0
56,0
6,3
28,8
66,0
6,3
28,8
66,0
6,8
38,5
80,0
7,5
48,1
98,0
9,0
72,0
132,0
9,0
72,0
132,0
9,0
72,0
132,0
9,0
72,0
132,0
8,6
68,0
133,1
6,6
28,8
67,0

AWG-No.
16
18
18
18
17
17
17
17
17
17
17
17
17
17
17
16

Part no. No.cores x


cross-sec.
mm
700587 2 x 1,5
700589 4 x 1,5
75536
6 x 1,5 + 1 x 2,5
75535
7 x 1,5
75537
8 x 1,5 + 1 x 2,5
75539
10 x 1,5 + 3 x 2,5
700594 10 x 1,5 + 3 x 2,5
75538
10 x 1,5 + 3 x 2,5 + 2 x 1,5
700595 18 x 1,5
700596 25 x 1,5
701045 2 x 2,5
701044 2 x 2,5 + 5 x 1,5
75932
2 x 4 + 3 x 1,5 + 2 x 1,5
75541
2 x 6 + 3 x 1,5 + 2 x 1,5
75540
2 x 6 + 3 x 1,5

Outer Cop.
Weight
app. mm weight app.
kg / km kg / km
6,6
28,8
67,0
7,5
57,6
105,0
10,3
110,4
187,0
8,9
100,8
165,0
11,7
139,2
238,0
14,4
214,0
366,0
14,4
214,0
366,0
14,4
244,8
393,0
17,0
259,2
520,0
19,9
360,0
730,0
7,6
48,0
104,9
10,3
120,0
214,4
12,0
148,8
230,0
12,0
187,2
320,0
12,0
158,6
270,0

AWG-No.
16
16
16
16
16
16
16
16
16
16
16
16
12
10
10

Dimensions and specifications may be changed without prior notice.

829

Renewable Energy and Transportation / Cables for Commercial Vehicles

HELUTRUCK 272 (FLRYYF) with ADR-approval, flat cable for the sideways

lighting

Technical data

Cable structure

Flat cable for the sideways


lighting (FLRYYF)
Temperature range
-40C to +85C
Test voltage
2000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
fixed installation 5x cable

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
IEC 60228 cl.5
Core insulation of cold resistant special PVC
Core identification
Art.-Nr. 76706 BK, WH
Art.-Nr. 78983 WH, BN
Art.-Nr. 700035 BK, WH
Outer sheath of cold-resistant special PVC
also available with PUR sheath
Sheath colour black

Properties

Cold resistant, UV-resistant, largely


resistant to oil, weather, and chemicals,
Chemical resistance see table
TechnicalInformation
Polarity easy to determine by a
white line on the sheath above the
white core
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Special feature
Complies with GGVS regulations
Approved and tested by the TV
Complies with ADR regulations

Note

Further sizes are available on request.

Application

This low-voltage cable is designed for the wiring of electrical installations in the manufacture of commercial vehicles. Especially suitable for trailers
and semitrailers. This flat cable can be used for simple and quick contacting of sidelights by means of core penetration. Its flat construction and the
special contacting method eliminate the need for time-consuming assembly of cables. This facilitates quick installation, making it possible to save a
great deal of time. ADR approval for transport of hazardous substances by trailers and semitrailers.
HELUTRUCK 272
Part no.
76706
700035
78983

No.cores x
cross-sec.
mm
2 x 1,5
2 x 1,5
2 x 1,5

Outer
dimension
app. mm
4,5 x 6,8
4,5 x 6,8
4,5 x 6,8

Cop.
weight
kg / km
28,8
28,8
28,8

Weight
app.
kg / km
90,0
90,0
90,0

Dimensions and specifications may be changed without prior notice.

830

AWG-No.
16
16
16

Renewable Energy and Transportation / Cables for Commercial Vehicles

HELUTRUCK 273 battery cable, battery charging cable, twin cable

Technical data

Battery cable, battery charging cable


(twin cable)
Temperature range
-40C to +85C
Nominal voltage
75 V DC
Test voltage
3000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
fixed installation 15x cable

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
IEC 60228 cl.5
Core insulation of cold-resistant special PVC
Core identification RD, BK
Outer sheath of cold-resistant special PVC
also available with PUR sheath
Sheath colour transparent

Properties

Cold restistant, UV-resistant, largely


resistant to oil, weather, and chemicals,
Chemical resistance see table
Technical Information
The additional sheath means that the cable
is very robust, and can be installed without
a corrugated conduit
Installation time is shorter due to twin
design
The special construction of the conductor
enables optimal crimping
Easy mechanical separation of the sheath
web
Tests
PVC self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

Further sizes are available on request.

Application

This battery cable can be used between the battery and the ultimate consumer (e.g. DC motor of the tail-lift).
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
HELUTRUCK 273
Part no.
75507
75508
75509
75510
75511
75512
75513
75514
709043

No.cores x
cross-sec.
mm
2 x 2,5
2x4
2x6
2 x 10
2 x 16
2 x 25
2 x 35
2 x 50
2 x 70

Outer
dimension
app. mm
5,6 x 28,8
6,6 x 14,8
6,8 x 14,6
8,1 x 17,2
8,9 x 18,5
10,7 x 21,7
12,8 x 26,6
14,1 x 29,2
16,1 x 33,2

Cop.
weight
kg / km
48,0
77,0
116,0
192,0
308,0
480,0
672,0
960,0
1344,0

Weight
AWG-No.
app. kg / km
87,0
125,0
175,0
270,0
390,0
575,0
820,0
1065,0
1475,0

14
12
10
8
6
4
2
1
2/0

Dimensions and specifications may be changed without prior notice.

831

CABLES FOR TRAIN & TRAFFIC

Designation

Properties

Approvals

Page

HELUTRAIN 3GKW

train cable, robust special core cable, halogen-free 0.6/1 kV

834

HELUTRAIN 4GKW-AXplus

single-core train cable, robust halogen-free, 1.8/3kV meter marking

835

Vehicle cable FLY

one colour / two color /old type FLK), in accordance with DIN ISO 6722

836

Vehicle cable FLY

one colour / two color /old type FLK), in accordance with DIN ISO 6722

837

Vehicle cable FLY

one colour / two color /old type FLK), in accordance with DIN ISO 6722

838

Vehicle cable FLRY

FLRY-type A (FLK-R)/ -type B (FLK-D)

839

833

Renewable Energy and Transportation / Cables for Trains

HELUTRAIN 3GKW Train-Cable, robust special single core, halogen-free,

0,6/1kV

Technical data

Temperature resistant special-insulated


wire
Temperature range
flexing -35C to +90C
fixed installation -45C to +120C
Short-circuit temperature
+250C
Nominal voltage
U0/U 0,6/1 kV (AC)
U0/U 0,9/1,8 kV (DC)
Test voltage
3,5 kV
Minimum bending radius
fixed installation for outer
up to 10 mm 3x outer
> 10 mm 4x outer
flexing for outer
up to 10 mm 5x outer
> 10 mm 6x outer

Cable structure

Tinned copper, fine wire conductors,


conform to DIN VDE 0295 cl.5 and
IEC 60228 cl.5
Core insulation from Polyolefin
Copyolymer, cross-linked
Colour grey or green-yellow

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Resistant to mechanical influences in rough
environmental conditions
Good chemical durability with simultaneous
high fire safety
Reduction of toxic combustion gases and
the spread of the fire source in case of fire
increases protection against personal injury
and property damage
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Flame retardant acc. to
DIN VDE 0482-331-1-2, DIN EN 60332-1-2,
IEC 60332-1
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(equivalent DIN VDE 0472 part 816)
Oil- and gasoline resistant to
EN 50305
Ozon resistant to EN 50305
Low fire load (DIN 51900)
No fluor (EN 60684-2)

Application

HELUTRAIN 3 GKW train cable are Halogen-free and suitable for fixed and protected installation in rough environmental conditions inside and outside
of rail vehicles. For connecting fixed and moving parts. Due to the flexibility and the small outer diameter suitable for fixed installation in small bending
radii.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC..
Core colour grey
Part no.

59114
59115
59116
59117
59118
59119
59126
59127
59128
59129
59130
59131
59132
59133
59134
59135

No.cores x
cross-sec.
mm
1 x 0,5
1 x 0,75
1x1
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150

Outer
app. mm
2,0
2,2
2,4
2,7
3,4
3,9
4,6
5,5
7,1
8,6
9,8
12,0
14,2
15,6
17,6
20,3

Cop.
weight
kg / km
4,8
7,2
9,6
14,4
24,0
38,4
57,6
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0

9,0
12,0
14,0
21,0
31,0
46,0
68,0
111,0
166,0
250,0
350,0
500,0
690,0
940,0
1180,0
1460,0

Dimensions and specifications may be changed without prior notice. (RK01)

834

Core colour green-yellow

Weight
AWG-No.
app. kg / km

Part no.
-

53762
53763
53764
53765
53766
53767
53768
53769
53770
53771
53772
53773
53774
53775
53776
53777

No.cores x
cross-sec.
mm
1 x 0,5
1 x 0,75
1x1
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150

Outer
app. mm
2,0
2,2
2,4
2,7
3,4
3,9
4,6
5,5
7,1
8,6
9,8
12,0
14,2
15,6
17,6
20,3

Cop.
weight
kg / km
4,8
7,2
9,6
14,4
24,0
38,4
57,6
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0

Weight
AWG-No.
app. kg / km
9,0
12,0
14,0
21,0
31,0
46,0
68,0
111,0
166,0
250,0
350,0
500,0
690,0
940,0
1180,0
1460,0

Renewable Energy and Transportation / Cables for Trains

HELUTRAIN 4GKW-AXplus Train-Cable, robust special single core,

halogen-free, 1,8/3kV, meter marking

Technical data

Temperature range
fixed installation: -60C to +120C
flexing: -35C to +90C
short circuit: +200C
Nominal voltage
U0/U 1,8/3 kV (AC)
U0/U 2,7/5,4 kV (DC)
Test voltage
6,5 kV AC
Minimum bending radius
fixed installation for outer
up to 10 mm 5x outer
> 10 mm 6x outer
flexing for outer
up to 10 mm 7x outer
> 10 mm 8x outer

Cable structure

Tinned copper conductor, fine wire


stranded acc. to DIN VDE 0295 cl.5,
BS 6360 cl.5 or IEC 60228 cl.5
Core insulation of cross-linked
polyolefin copolymer
Outer sheath of cross-linked Elastomer
Sheath colour black

Properties

The materials used in manufacture are


cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers
Tests
Flame test acc. to
DIN VDE 0482-332-3, BS 4066 part 3,
DIN EN 60332-3, IEC 60332-3 (previously
DIN VDE 0472 part 804 test method C)
Flame retardant acc. to
DIN VDE 0482-331-1-2, DIN EN 60332-1-2,
IEC 60332-1
Corrosiveness of combustion gases
acc. to DIN VDE 0482 part 267,
DIN EN 50267-2-2, IEC 60754-2
(equivalent DIN VDE 0472 part 813)
Halogen-free acc. to DIN VDE 0482
part 267, DIN EN 50267-2-1, IEC 60754-1
(equivalent DIN VDE 0472 part 815)
Smoke density acc. to DIN VDE 0482
part 1034-1+2, DIN EN 61034-1+2,
IEC 61034-1+2, BS 7622 part 1+2
(equivalent DIN VDE 0472 part 816)
No toxic gases (EN 50305)
Oil- and gasoline resistant to
EN 50305
Ozon resistant to EN 50305
Low fire load (DIN 51900)
No fluor (EN 60684-2)
High voltage resistance and mechanical
influences in rough environmental
conditions
Resistant to mechanical influences in rough
environmental conditions
Good chemical durability with simultaneous
high fire safety
Reduction of toxic combustion gases and
the spread of the fire source in case of fire
increases protection against personal injury
and property damage

Note

screened analogue type


part no. 54092
HELUTRAIN-C 4GKW 1x35

Application

For fixed installation inside and outside of unprotected rail cars and buses. For connecting fixed and moving parts.
Suitable for wiring of switchboards, distribution boards, power converters, electrical panels and blocks, resistor and brake blocks.
Part no.
59262
59263
59264
59265
59266
59267
59268
59269

No.cores x
cross-sec.
mm
1 x 1,5
1 x 2,5
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35

Outer
app. mm
3,6
4,0
4,9
5,5
6,5
8,7
10,2
11,5

Cop.
weight
kg / km
14,4
24,0
38,4
57,6
96,0
153,6
240,0
336,0

Weight
AWG-No.
app. kg / km
24,0
34,0
53,0
74,0
118,0
182,0
274,0
379,0

Part no.
-

59312
59313
59314
59315
59316
59317
59318

No.cores x
cross-sec.
mm
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240

Outer
app. mm
13,6
16,0
17,5
20,0
22,0
24,1
26,8

Cop.
weight
kg / km
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0

Weight
AWG-No.
app. kg / km
536,0
729,0
960,0
1203,0
1464,0
1802,0
2348,0

Dimensions and specifications may be changed without prior notice. (RK01)

835

Renewable Energy and Transportation / Cables for Commercial Vehicles

Vehicle Cable FLY one colour / two colour (old type FLK), according to DIN ISO 6722

Technical data

Cable structure

Special PVC core insulation


Temperature stability
(3000 h) -25C to +90C
Nominal voltage
up to 24 V
Test voltage
1 kV (effective value)
Breakdown voltage
5 kV (effective value)
Specific volume resistance
min. 109 Ohm x mm

Properties

Bare copper conductor, soft annealed


electrolytic copper E-Cu58 F21 according
to DIN 40500 part 4 (the mechanical
requirements valid for unprocessing single
wires)
Copper conductor fine wire stranded as
per DIN ISO 6722 part 3
PVC core insulation
For three-colour combinations we produce
only on request

Oil and fuel resistant as per


DIN ISO 6722 part 2

Note

Minimum quantities
Per cross-section and colour combination:
2-colour
0,5 to 2,5 mm = 3 km
4,0 to 25 mm = 1 km
3-colour
0,5 to 2,5 mm = 5 km
4,0 to 25 mm = 3 km
Remaining cross-sections on request.

Application

PVC insulated single core cables are used for vehicle constructions.
one colour

Crosssec.
mm
Part no.
0,5
Part no.
0,75
Part no.
1
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6
Part no.
10
Part no.
16
Part no.
25
Part no.
35
Part no.
50
Part no.
70

Outer
min. - max.
2,0 - 2,3

Cop.
weight
kg / km
4,8

Weight
app. kg / km
9,0

2,2 - 2,5

7,2

12,0

2,4 - 2,7

9,6

15,0

2,7 - 3,0

14,4

20,0

3,3 - 3,6

24,0

32,0

4,0 - 4,4

38,4

48,0

4,6 - 5,0

57,6

68,0

6,0 - 6,5

96,0

117,0

7,0 - 8,3

154,0

189,0

9,4 - 10,4

240,0

288,0

10,8 - 11,6

336,0

382,0

12,5 - 13,5

480,0

540,0

14,5 - 15,5

672,0

744,0

BK

BU

BN

RD

WH

GY

VT

YE

PK

GN

OG

29800
29801
29802
29803
29804
29805
29806
29807
29808
29809
29810
29811
29812
-

40217
40218
40219
40220
40221
40222
40223
40224
40225
40226
40227
40228
40229
-

40243
40244
40245
40246
40247
40248
40249
40250
40251
40252
40253
40254
40255
-

40282
40283
40284
40285
40286
40287
40288
40289
40290
40291
40292
40293
40294
-

40204
40205
40206
40207
40208
40209
40210
40211
40212
40213
40214
40215
40216
-

40321
40322
40323
40324
40325
40326
40327
40328
40329
40330
40331
40332
40333
-

40269
40270
40271
40272
40273
40274
40275
40276
40277
40278
40279
40280
40281
-

40308
40309
40310
40311
40312
40313
40314
40315
40316
40317
40318
40319
40320
-

40295
40296
40297
40298
40299
40300
40301
40302
40303
40304
40305
40306
40307
-

40256
40257
40258
40259
40260
40261
40262
40263
40264
40265
40266
40267
40268
-

40230
40231
40232
40233
40234
40235
40236
40237
40238
40239
40240
40241
40242
-

Dimensions and specifications may be changed without prior notice. (RK01)

836

Renewable Energy and Transportation / Cables for Commercial Vehicles

Vehicle Cable FLY one colour / two colour (old type FLK), according to DIN ISO 6722
two colour
Crosssec.
mm
Part no.
0,5
Part no.
0,75
Part no.
1
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6
Part no.
10
Part no.
16
Part no.
25
Part no.
35
Part no.
50
Part no.
70

two colour
Crosssec.
mm
Part no.
0,5
Part no.
0,75
Part no.
1
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6
Part no.
10
Part no.
16
Part no.
25
Part no.
35
Part no.
50
Part no.
70

Outer
min. - max.

Cop.
weight
kg / km

Weight
app. kg / km

2,0 - 2,3

4,8

9,0

2,2 - 2,5

7,2

12,0

2,4 - 2,7

9,6

15,0

2,7 - 3,0

14,4

20,0

3,3 - 3,6

24,0

32,0

4,0 - 4,4

38,4

48,0

4,6 - 5,0

57,6

68,0

6,0 - 6,5

96,0

117,0

7,0 - 8,3

154,0

189,0

9,4 - 10,4

240,0

288,0

10,8 - 11,6

336,0

382,0

12,5 - 13,5

480,0

540,0

14,5 - 15,5

672,0

744,0

Outer
min. - max.

Cop.
weight
kg / km

WH/GY

WH/RD

WH/BN

WH/BU

WH/BK

YE/GY

YE/RD

YE/BN

YE/BU

YE/BK

40334
40335
40336
40337
40338
40339
40340
40341
40342
40343
40344
40345
40346
-

40347
40348
40349
40350
40351
40352
40353
40354
40355
40356
40357
40358
40359
-

40360
40361
40362
40363
40364
40365
40366
40367
40368
40369
40370
40371
40372
-

40373
40374
40375
40376
40377
40378
40379
40380
40381
40382
40383
40384
40385
-

40386
40387
40388
40389
40390
40391
40392
40393
40394
40395
40396
40397
40398
-

40399
40400
40401
40402
40403
40404
40405
40406
40407
40408
40409
40410
40411
-

40412
40413
40414
40415
40416
40417
40418
40419
40420
40421
40422
40423
40424
-

40425
40426
40427
40428
40429
40430
40431
40432
40433
40434
40435
40436
40437
-

40438
40439
40440
40441
40442
40443
40444
40445
40446
40447
40448
40449
40450
-

40451
40452
40453
40454
40455
40456
40457
40458
40459
40460
40461
40462
40463
-

Weight
app. kg / km

2,0 - 2,3

4,8

9,0

2,2 - 2,5

7,2

12,0

2,4 - 2,7

9,6

15,0

2,7 - 3,0

14,4

20,0

3,3 - 3,6

24,0

32,0

4,0 - 4,4

38,4

48,0

4,6 - 5,0

57,6

68,0

6,0 - 6,5

96,0

117,0

7,0 - 8,3

154,0

189,0

9,4 - 10,4

240,0

288,0

10,8 - 11,6

336,0

382,0

12,5 - 13,5

480,0

540,0

14,5 - 15,5

672,0

744,0

GY/GN

GY/RD

GY/BN

GY/BK

GN/WH

GN/GY

GN/BN

GN/BU

GN/BK

40464
40465
40466
40467
40468
40469
40470
40471
40472
40473
40474
40475
40476
-

40477
40478
40479
40480
40481
40482
40483
40484
40485
40486
40487
40488
40489
-

40490
40491
40492
40493
40494
40495
40496
40497
40498
40499
40500
40501
40502
-

40802
40803
40804
40805
40806
40807
40808
40809
40810
40811
40812
40813
40814
-

40503
40504
40505
40506
40507
40508
40509
40510
40511
40512
40513
40514
40515
-

40516
40517
40518
40519
40520
40521
40522
40523
40524
40525
40526
40527
40528
-

40529
40530
40531
40532
40533
40534
40535
40536
40537
40538
40539
40540
40541
-

40542
40543
40544
40545
40546
40547
40548
40549
40550
40551
40552
40553
40554
-

40555
40556
40557
40558
40559
40560
40561
40562
40563
40564
40565
40566
40567
-

Dimensions and specifications may be changed without prior notice.

837

Renewable Energy and Transportation / Cables for Commercial Vehicles

Vehicle Cable FLY one colour / two colour (old type FLK), according to DIN ISO 6722
two colour
Crosssec.
mm
Part no.
0,5
Part no.
0,75
Part no.
1
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6
Part no.
10
Part no.
16
Part no.
25
Part no.
35
Part no.
50
Part no.
70

two colour

Crosssec.
mm
Part no.
0,5
Part no.
0,75
Part no.
1
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6
Part no.
10
Part no.
16
Part no.
25
Part no.
35
Part no.
50
Part no.
70

Outer
min. - max.

Cop.
weight
kg / km

Weight
app. kg / km

2,0 - 2,3

4,8

9,0

2,2 - 2,5

7,2

12,0

2,4 - 2,7

9,6

15,0

2,7 - 3,0

14,4

20,0

3,3 - 3,6

24,0

32,0

4,0 - 4,4

38,4

48,0

4,6 - 5,0

57,6

68,0

6,0 - 6,5

96,0

117,0

7,0 - 8,3

154,0

189,0

9,4 - 10,4

240,0

288,0

10,8 - 11,6

336,0

382,0

12,5 - 13,5

480,0

540,0

14,5 - 15,5

672,0

744,0

Outer
min. - max.
2,0 - 2,3

Cop.
weight
kg / km
4,8

RD/WH

RD/YE

RD/GY

RD/GN

RD/BU

RD/BK

BN/WH

BN/YE

BN/GN

BN/BK

40568
40569
40570
40571
40572
40573
40574
40575
40576
40577
40578
40579
40580
-

40581
40582
40583
40584
40585
40586
40587
40588
40589
40590
40591
40592
40593
-

40594
40595
40596
40597
40598
40599
40600
40601
40602
40603
40604
40605
40606
-

40607
40608
40609
40610
40611
40612
40613
40614
40615
40616
40617
40618
40619
-

40620
40621
40622
40623
40624
40625
40626
40627
40628
40629
40630
40631
40632
-

40633
40634
40635
40636
40637
40638
40639
40640
40641
40642
40643
40644
40645
-

40646
40647
40648
40649
40650
40651
40652
40653
40654
40655
40656
40657
40658
-

40659
40660
40661
40662
40663
40664
40665
40666
40667
40668
40669
40670
40671
-

40672
40673
40674
40675
40676
40677
40678
40679
40680
40681
40682
40683
40684
-

40685
40686
40687
40688
40689
40690
40691
40692
40693
40694
40695
40696
40697
-

Weight
app. kg / km
9,0

2,2 - 2,5

7,2

12,0

2,4 - 2,7

9,6

15,0

2,7 - 3,0

14,4

20,0

3,3 - 3,6

24,0

32,0

4,0 - 4,4

38,4

48,0

4,6 - 5,0

57,6

68,0

6,0 - 6,5

96,0

117,0

7,0 - 8,3

154,0

189,0

9,4 - 10,4

240,0

288,0

10,8 - 11,6

336,0

382,0

12,5 - 13,5

480,0

540,0

14,5 - 15,5

672,0

744,0

Dimensions and specifications may be changed without prior notice.

838

BU/WH

BU/YE

BU/GN

BU/RD

BK/WH

BK/YE

BK/GN

BK/RD

40698
40699
40700
40701
40702
40703
40704
40705
40706
40707
40708
40709
40710
-

40711
40712
40713
40714
40715
40716
40717
40718
40719
40720
40721
40722
40723
-

40724
40725
40726
40727
40728
40729
40730
40731
40732
40733
40734
40735
40736
-

40737
40738
40739
40740
40741
40742
40743
40744
40745
40746
40747
40748
40749
-

40750
40751
40752
40753
40754
40755
40756
40757
40758
40759
40760
40761
40762
-

40763
40764
40765
40766
40767
40768
40769
40770
40771
40772
40773
40774
40775
-

40776
40777
40778
40779
40780
40781
40782
40783
40784
40785
40786
40787
40788
-

40789
40790
40791
40792
40793
40794
40795
40796
40797
40798
40799
40800
40801
-

Renewable Energy and Transportation / Cables for Commercial Vehicles

Vehicle Cable FLRY FLRY-Type A (FLK-R) / -Type B (FLK-D)

Technical data

Special PVC core insulation


Temperature stability
(3000 h) -40C to +105C
Nominal voltage up to 24 V
Test voltage
1 kV (effective value)
Breakdown voltage
5 kV (effective value)
Specific volume resistance
min. 109 Ohm mm
Type A = Conductor make-up symmetrical
(1+6+12), number of single wires are odd
number; a single wire laying at the centre
of the cross-section.

Cable structure

Properties

Bare copper conductor, soft annealed


electrolytic copper E-Cu58 F21 according
to DIN 40500 part 4 (the mechanical
requirements valid for unprocessing single
wires)
Stranded copper conductor bare,
conductor make-up as per DIN 72551
Type A: Conductor make-up symmetrical
Type B: Conductor make-up
unsymmetrical
Core insualtion of special PVC

Oil and fuel resistant as per


DIN ISO 6722 part 2
Special characteristics
Place and weight saving by using the
reduced insulation wall thickness.
Requirements and tests
As per DIN 72551 part 5

Note

Indication for order


Please mention the core colour and colour
combination clearly to your order,
because a re-acceptance of false ordered
articles is impossible.
Minimum quantities
Per cross-section and colour combination:
2-colour
0,5 to 2,5 mm = 3 km
4,0 to 25 mm = 1 km
3-colour
0,5 to 2,5 mm = 5 km
4,0 to 25 mm = 3 km
Remaining cross-sections on request.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

PVC insulated single core cables are used for vehicle constructions.
FLRY - Type A (FLK-R)

Crosssec.
mm
Part no.
0,35
Part no.
0,5

Outer
min. - max.

Weight
app. kg / km

1,2 - 1,3

3,4

4,5

1,4 - 1,6

4,8

6,6

FLRY - Type B (FLK-D)

Crosssec.
mm
Part no.
0,75
Part no.
1
Part no.
1,5
Part no.
2,5
Part no.
4
Part no.
6

Cop.
weight
kg / km

Outer
min. - max.

1,7 - 1,9

Cop.
weight
kg / km
7,2

Weight
app. kg / km
9,0

1,9 - 2,1

9,6

11,0

2,2 - 2,4

14,4

16,0

2,7 - 3,0

24,0

26,0

3,4 - 3,7

38,0

42,0

4,0 - 4,3

58,0

61,0

BK

BU

BN

RD

WH

GY

VT

YE

PK

GN

OG

28484
28495
-

28486
28497
-

28488
28499
-

28491
28502
-

28485
28496
-

28494
28505
-

28490
28501
-

28493
28504
-

28492
28503
-

28489
28500
-

28487
28498
-

BK

BU

BN

RD

WH

GY

VT

YE

PK

GN

OG

28506
28517
28528
28539
28550
28561
-

28508
28519
28530
28541
28552
28563
-

28510
28521
28532
28543
28554
28565
-

28513
28524
28535
28546
28557
28568
5/0

28507
28518
28529
28540
28551
28562
-

28516
28527
28538
28549
28560
28571
-

28512
28523
28534
28545
28556
28567
-

28515
28526
28537
28548
28559
28570
-

28514
28525
28536
28547
28558
28569
-

28511
28522
28533
28544
28555
28566
-

28509
28520
28531
28542
28553
28564
-

Dimensions and specifications may be changed without prior notice. (RK01)

839

PRE-ASSEMBLED CABLES
Servo motor, feedback & fan cables

842

ROBOFLEX-recycle

878

Connecting cables & extensions

898

841

842

SERVO MOTOR, FEEDBACK & FAN CABLES

Designation

Properties

Approvals

Page

Base line for use on SIEMENS drive systems


Pre-assembled servo motor cables

for fixed laying

844

Pre-assembled servo motor cables

for mobile use

845

Pre-assembled feedback cables

for fixed laying

846

Pre-assembled feedback cables

for mobile use

847

Pre-assembled servo motor cables

for fixed laying

848

Pre-assembled servo motor cables

for mobile use

849

Pre-assembled feedback cables

for fixed laying

850

Pre-assembled feedback cables

for mobile use

851

Pre-assembled servo motor cables

for mobile use (PVC)

852

Pre-assembled servo motor cables

for mobile use (PUR)

853

Pre-assembled feedback cables

for mobile use (PVC)

855

Pre-assembled feedback cables

for mobile use (PUR)

856

Pre-assembled servo motor cables

for fixed laying

857

Pre-assembled servo motor cables

for mobile use

858

Pre-assembled feedback cables

for fixed laying

859

Pre-assembled feedback cables

for mobile use

860

Pre-assembled fan cables

for fixed laying

861

Pre-assembled fan cables

for mobile use

862

Pre-assembled servo motor cables

for fixed laying

863

Pre-assembled servo motor cables

for mobile use

864

Pre-assembled feedback cables

for fixed laying

865

Pre-assembled feedback cables

for mobile use

866

Pre-assembled fan cables

for fixed laying

867

Pre-assembled fan cables

for mobile use

868

Pre-assembled servo motor cables

for fixed laying

869

Pre-assembled servo motor cables

for mobile use

870

Pre-assembled feedback cables

for fixed laying

871

Pre-assembled feedback cables

for mobile use

872

Pre-assembled servo motor cables

for fixed laying

873

Pre-assembled servo motor cables

for mobile use

874

Base line for use on REXROTH drive systems

Base line for use on LENZE drive systems

Base line for use on SEW drive systems

For use on HEIDENHAIN measurement systems/hand wheels


Pre-assembled feedback cables

875

Pre-assembled adapter cable

876

843

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for fixed laying

Base line for use on SIEMENS drive systems

Technical data

Temperature range
flexing 0C to +60C
fixed installation -20C to +80C
Minimum bending radius
flexing 20x cable
fixed installation 5x cable
Max. acceleration
2 m/s
Bending cycles
100,000 for 20x cable
Nominal voltage (UL/CSA)
(power + signal) 1000 V
Nominal voltage (VDE)
(power) U0/U 0,6/1 kV
(signal) 24 V
Test voltage
power cores 4 kV
signal cores 2 kV
Insulation resistance 20 MOhm x km

Cable structure

Power supply cores


Bare copper, acc. to IEC 60228 cl.6
PVC core insulation
Core identification U/L1/C/L+
V/L2
W/L3/D/L GN-YE conductor
Signal cores
Copper conductors, bare
TPE-E core insulation
Core identification black, white
Cores twisted in pairs
Shield tin-plated copper braiding
Complete shield of tin-plated copper
braiding, coverage approx. 80%
PVC outer sheath
Sheath colour orange (RAL 2003)

Helukabel
Part no.
660224
660227
660230
660234
660237
660238
660239
660229
660232
660241
660244

Dimensions and specifications may be changed without prior notice.

844

Characteristic

Economical alternatives to the cable


carrier compatible cable types which
otherwise meet all requirements of
the servo drive manufacturers.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

DESINA (ISO 23570)


VDE
UL/CSA

Helukabel
Designation
5CA01 DESINA PVC
5CA11 DESINA PVC
5CA21 DESINA PVC
5CA31 DESINA PVC
5CA41 DESINA PVC
5CA51 DESINA PVC
5CA61 DESINA PVC
5CA13 DESINA PVC
5CA23 DESINA PVC
5DA01 DESINA PVC
5DA11 DESINA PVC

This high quality pre-assembled motor


connection cable is specially manufactured
for applications with static installation.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.

Approbations

Manufacturer
Designation
6FX5002-5CA01
6FX5002-5CA11
6FX5002-5CA21
6FX5002-5CA31
6FX5002-5CA41
6FX5002-5CA51
6FX5002-5CA61
6FX5002-5CA13
6FX5002-5CA23
6FX5002-5DA01
6FX5002-5DA11

Application

Manufacturer
Designation
6FX5002-5DA21
6FX5002-5DA31
6FX5002-5DA41
6FX5002-5DA51
6FX5002-5DA61
6FX5002-5DA13
6FX5002-5DA23
6FX5002-5DA33
6FX5002-5DA43
6FX5002-5DA53

Helukabel
Designation
5DA21 DESINA PVC
5DA31 DESINA PVC
5DA41 DESINA PVC
5DA51 DESINA PVC
5DA61 DESINA PVC
5DA13 DESINA PVC
5DA23 DESINA PVC
5DA33 DESINA PVC
5DA43 DESINA PVC
5DA53 DESINA PVC

Helukabel
Part no.
660247
660250
660254
660257
660259
660666
660249
660252
660255
660667

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for mobile use

Base line for use on SIEMENS drive systems

Technical data

Temperature range
flexing -20C to +60C
fixed installation -50C to +80C
Minimum bending radius
flexing 10x cable
fixed installation 7x cable
Max. acceleration
5 m/s
Bending cycles
10 million for 12x cable
Operating voltage
VDE U0/U 600/1000 V
UL 1000 V
Test voltage
power cores 4 kV
control cores 2 kV
Insulation resistance 500 MOhm x km

Approbations

DESINA (ISO 23570)


VDE
UL/CSA

Manufacturer
Designation
6FX8002-5CA01
6FX8002-5CA11
6FX8002-5CA21
6FX8002-5CA31
6FX8002-5CA41
6FX8002-5CA51
6FX8002-5CA61
6FX8002-5CA13
6FX8002-5CA23
6FX8002-5DA01
6FX8002-5DA11

Helukabel
Designation
5CA01 DESINA PUR
5CA11 DESINA PUR
5CA21 DESINA PUR
5CA31 DESINA PUR
5CA41 DESINA PUR
5CA51 DESINA PUR
5CA61 DESINA PUR
5CA13 DESINA PUR
5CA23 DESINA PUR
5DA01 DESINA PUR
5DA11 DESINA PUR

Cable structure

Power supply cores


Bare copper, extra fine wire conductor
acc. to DIN VDE 0295 cl.6
high quality PP core insulation
Core identification U/L1/C/L+
V/L2
W/L3/D/L GN-YE conductor
Signal cores
Copper conductors, bare
High quality PP core insulation
Core identification black
white
Cores twisted in pairs
Shielding screened with tin-plated
copper wires
Complete shield of tin-plated copper
braiding, coverage approx. 80%
PUR outer sheath
Sheath colour orange (RAL 2003)

Helukabel
Part no.
660053
660056
660059
660063
660066
660067
660068
660058
660061
660070
660073

Manufacturer
Designation
6FX8002-5DA21
6FX8002-5DA31
6FX8002-5DA41
6FX8002-5DA51
6FX8002-5DA61
6FX8002-5DA13
6FX8002-5DA23
6FX8002-5DA33
6FX8002-5DA43
6FX8002-5DA53

Application

This high quality pre-assembled motor


connection cable is specially manufactured
for applications with mobile use.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

These pre-assembled cables can be


produced in any lengths and also with
customer-specific modifications.

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Helukabel
Designation
5DA21 DESINA PUR
5DA31 DESINA PUR
5DA41 DESINA PUR
5DA51 DESINA PUR
5DA61 DESINA PUR
5DA13 DESINA PUR
5DA23 DESINA PUR
5DA33 DESINA PUR
5DA43 DESINA PUR
5DA53 DESINA PUR

Helukabel
Part no.
660076
660080
660084
660088
660089
89800
89802
660082
660085
660668

Dimensions and specifications may be changed without prior notice.

845

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled feedback cables


for fixed laying

Base line for use on SIEMENS drive systems

Technical data

Temperature range
-20C to +80C
Minimum bending radius
18x cable
Max. acceleration
2 m/s
Bending cycles
100,000
Max. operating voltage 30 V AC
Test voltage 500 V
Insulation resistance 100 MOhm x km

Approbations

DESINA (ISO 23570)


UL/CSA

Manufacturer
Designation
6FX5002-2AD00
6FX5002-2AH00
6FX5002-2CA11
6FX5002-2CA15
6FX5002-2CA31
6FX5002-2CA51
6FX5002-2CA61
6FX5002-2CA72
6FX5002-2CB51

Helukabel
Designation
2AD00 DESINA PVC
2AH00 DESINA PVC
2CA11 DESINA PVC
2CA15 DESINA PVC
2CA31 DESINA PVC
2CA51 DESINA PVC
2CA61 DESINA PVC
2CA72 DESINA PVC
2CB51 DESINA PVC

Cable structure

Tinned copper conductors


Polyolefin polymer core insulation
Complete shield of tin-plated copper
braiding, coverage approx. 80%
PVC outer sheath
Sheath colour green
Structure(3x(2x0,14)+4x0,14+2x0,5)
3 pairs with tin-plated copper wires,
coverage approx. 90%
Colour code
Pair 1: YE+GN
Pair 2: BK+BN
Pair 3: RD+OG
Quad 1: GY+BU+WH/YE+BK/WH
Pair 4: BN/RD+BN/BU
Structure(3x(2x0,14)+4x0,14+4x0,22+2x0,5)
3 pairs with tin-plated copper wires,
coverage approx. 90%
Colour code
Pair 1: YE+GN
Pair 2: BK+BN
Pair 3: RD+OG
Quad 1: GY+BU+WH/YE+BK/WH
Quad 2: BN/YE+BN/GY+GN/BK+RD/GN
Pair 4: BN/RD+BN/BU
Structure(4x2x0,34+4x0,5)
Colour code
Pair 1: BU+VT
Pair 2: BN+BK
Pair 3: RD+OG
Pair 4: YE+GN
Quad: YE/WH+RD/WH+BU/WH+BK/WH
Helukabel
Part no.
660207
660209
660210
660211
660212
660214
660215
660669
660217

Dimensions and specifications may be changed without prior notice.

846

Manufacturer
Designation
6FX5002-2CC11
6FX5002-2CD01
6FX5002-2CF02
6FX5002-2CG00
6FX5002-2CH00
6FX5002-2EQ10
6FX5002-2CE02
6FX5002-2CM00
6FX5002-2CE07

Application

This high quality pre-assembled


feedback cable is specially manufactured
for applications with static installation.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Economical alternatives to the cable


carrier compatible cable types which
otherwise meet all requirements of
the servo drive manufacturers.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.

Helukabel
Designation
2CC11 DESINA PVC
2CD01 DESINA PVC
2CF02 DESINA PVC
2CG00 DESINA PVC
2CH00 DESINA PVC
2EQ10 DESINA PVC
2CE02 DESINA PVC
2CM00 DESINA PVC
2CE07 DESINA PVC

Helukabel
Part no.
660670
660671
660219
660672
660220
660222
660673
660674
660675

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled feedback cables


for mobile use

Base line for use on SIEMENS drive systems

Technical data

Temperature range
flexing -20C to +60C
fixed installation -50C to +80C
Minimum bending radius
flexing 11x cable
fixed installation 7x cable
Max. acceleration
5 m/s
Bending cycles
10 million for 12x cable
Operating voltage 30 V
Test voltage 500 V
Insulation resistance 10 MOhm x km

Approbations

DESINA (ISO 23570)


UL/CSA

Manufacturer
Designation
6FX8002-2AD00
6FX8002-2AH00
6FX8002-2CA11
6FX8002-2CA15
6FX8002-2CA31
6FX8002-2CA51
6FX8002-2CA61
6FX8002-2CA72
6FX8002-2CB31
6FX8002-2CB51

Helukabel
Designation
2AD00 DESINA PUR
2AH00 DESINA PUR
2CA11 DESINA PUR
2CA15 DESINA PUR
2CA31 DESINA PUR
2CA51 DESINA PUR
2CA61 DESINA PUR
2CA72 DESINA PUR
2CB31 DESINA PUR
2CB51 DESINA PUR

Cable structure

Tinned copper conductors


high quality PP core insulation
Complete shield of tin-plated copper
braiding, coverage approx. 80%
PUR outer sheath
Sheath colour green
Structure/colour code
(2x2x0,18)
BK, BN, RD, OG
(4x2x0,18)
BK+BN, RD+OG, YE+GN, BU+VT
(8x2x0,18)
BK+BN, RD+OG, YE+GN, BU+VT,
GY+WH, WH/BK+WH/BN,
WH/RD+WH/OG, WH/YE+WH/GN
(12x0,22)
BK, BN, RD, OG, YE, GN, BU, VT,
GY, WH, WH/BK, WH/BN
(4x2x0,34+4x0,5)
RD+OG, YE+GN, BU+VT,
BK+BN, WH/RD, WH/YE, WH/BU, WH/BK
(3x(2x0,14)+2x(0,5))
RD+OG, YE+GN, BK+BN, BK, RD
(3x(2x0,14)+2x0,5+4x0,14)
RD+OG, YE+GN, BK+BN, BN/RD, BN/BU,
GY, BU, WH/YE, WH/BK
(3x(2x0,14)+2x0,5+4x0,14+4x0,22)
RD+OG, YE+GN, BK+BN, BN/RD, BN/BU,
GY, BU, WH/YE, WH/BK, BN/YE,
BN/GY/GN/BK, GN/RD
Helukabel
Part no.
660014
87328
660018
660019
660021
660023
660024
660676
650122
660031

Manufacturer
Designation
6FX8002-2CC11
6FX8002-2CD01
6FX8002-2CF02
6FX8002-2CG00
6FX8002-2CH00
6FX8002-2EQ10
6FX8002-2CA21
6FX8002-2CE02
6FX8002-2CM00
6FX8002-2CE07

Application

This high quality pre-assembled


feedback cable is specially manufactured
for applications with mobile use.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

These pre-assembled cables can be


produced in any lengths and also with
customer-specific modifications.

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.

Helukabel
Designation
2CC11 DESINA PUR
2CD01 DESINA PUR
2CF02 DESINA PUR
2CG00 DESINA PUR
2CH00 DESINA PUR
2EQ10 PUR DESINA
2CA21 DESINA PUR
2CE02 DESINA PUR
2CM00 DESINA PUR
2CE07 DESINA PUR

Helukabel
Part no.
660032
660033
89293
660034
660035
660038
660020
660677
660678
660679

Dimensions and specifications may be changed without prior notice.

847

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for fixed laying

Base line for use on SIEMENS drive systems (Drive Cliq*)

Technical data

Temperature range
flexing 0C to +60C
fixed installation -20C to +80C
Minimum bending radius
flexing 20x cable
fixed installation 5x cable
Max. acceleration
2 m/s
Bending cycles
100,000 for 20x cable
Nominal voltage VDE
(power) U0/U 0,6/1 kV
(signal) 24 V
Nominal voltage UL/CSA
(power + signal) 1000 V
Test voltage
power cores 4 kV
signal cores 1 kV
Insulation resistance 20 MOhm x km

Cable structure

Power supply cores


Bare copper, acc. to IEC 60228 cl.6
PVC core insulation
Core identification U/L1/C/L+
V/L2
W/L3/D/L GN-YE conductor
Signal cores
Copper conductors, bare
TPE-E core insulation
Core identification black, white
Cores twisted in pairs
Shield tin-plated copper braiding
Complete shield of tin-plated copper
braiding, coverage approx. 80%
PVC outer sheath
Sheath colour orange (RAL 2003)

Helukabel
Part no.
660855
660856
660857
660858
660859
660860
660861
660862

Dimensions and specifications may be changed without prior notice.


* Drive Cliq is registered trademark from Siemens AG.

848

Characteristic

Economical alternatives to the cable


carrier compatible cable types which
otherwise meet all requirements of
the servo drive manufacturers.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

DESINA (ISO 23570)


VDE
UL/CSA

Helukabel
Designation
5CS01 DESINA PVC
5CS11 DESINA PVC
5CS21 DESINA PVC
5CS31 DESINA PVC
5CS41 DESINA PVC
5CS51 DESINA PVC
5CS61 DESINA PVC
5CS13 DESINA PVC

This high quality pre-assembled motor


connection cable is specially manufactured
for applications with static installation.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
* Drive Cliq is registered trademark
from Siemens AG.

Approbations

Manufacturer
Designation
6FX5002-5CS01
6FX5002-5CS11
6FX5002-5CS21
6FX5002-5CS31
6FX5002-5CS41
6FX5002-5CS51
6FX5002-5CS61
6FX5002-5CS13

Application

Manufacturer
Designation
6FX5002-5DS01
6FX5002-5DS11
6FX5002-5DS21
6FX5002-5DS31
6FX5002-5DS41
6FX5002-5DS51
6FX5002-5DS61
6FX5002-5DS13

Helukabel
Designation
5DS01 DESINA PVC
5DS11 DESINA PVC
5DS21 DESINA PVC
5DS31 DESINA PVC
5DS41 DESINA PVC
5DS51 DESINA PVC
5DS61 DESINA PVC
5DS13 DESINA PVC

Helukabel
Part no.
660863
660864
660865
660866
660867
660868
660869
660870

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for mobile use

Base line for use on SIEMENS drive systems (Drive Cliq*)

Technical data

Temperature range
flexing -20C to +60C
fixed installation -50C to +80C
Minimum bending radius
flexing 10x cable
fixed installation 7x cable
Max. acceleration
5 m/s
Bending cycles
10 million for 12x cable
Operating voltage
VDE U0/U 600/1000 V
UL 1000 V
Test voltage
power cores 4 kV
signal cores 2 kV
Insulation resistance 500 MOhm x km

Approbations

Cable structure

Power supply cores


Bare copper, extra fine wire conductor
acc. to DIN VDE 0295 cl.6
high quality PP core insulation
Core identification U/L1/C/L+
V/L2
W/L3/D/L GN-YE conductor
Signal cores
Copper conductors, bare
High quality PP core insulation
Core identification black, white
Cores twisted in pairs
Shielding screened with tin-plated copper
wires
Complete shield of tin-plated copper
braiding, coverage approx. 80%
PUR outer sheath
Sheath colour orange (RAL 2003)

DESINA (ISO 23570)


UL/CSA

Manufacturer
Designation
6FX8002-5CS01
6FX8002-5CS11
6FX8002-5CS21
6FX8002-5CS31
6FX8002-5CS41
6FX8002-5CS51
6FX8002-5CS61
6FX8002-5CS13

Helukabel
Designation
5CS01 DESINA PUR
5CS11 DESINA PUR
5CS21 DESINA PUR
5CS31 DESINA PUR
5CS41 DESINA PUR
5CS51 DESINA PUR
5CS61 DESINA PUR
5CS13 DESINA PUR

Helukabel
Part no.
660871
660872
660873
660874
660875
660876
660877
660878

Manufacturer
Designation
6FX8002-5DS01
6FX8002-5DS11
6FX8002-5DS21
6FX8002-5DS31
6FX8002-5DS41
6FX8002-5DS51
6FX8002-5DS61
6FX8002-5DS13

Application

This high quality pre-assembled motor


connection cable is specially manufactured
for applications with mobile use.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

These pre-assembled cables can be


produced in any lengths and also with
customer-specific modifications.

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
* Drive Cliq is registered trademark
from Siemens AG.
Helukabel
Designation
5DS01 DESINA PUR
5DS11 DESINA PUR
5DS21 DESINA PUR
5DS31 DESINA PUR
5DS41 DESINA PUR
5DS51 DESINA PUR
5DS61 DESINA PUR
5DS13 DESINA PUR

Helukabel
Part no.
660879
660880
660881
660882
660883
660884
660885
660886

Dimensions and specifications may be changed without prior notice.


* Drive Cliq is registered trademark from Siemens AG.

849

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled feedback cables


for fixed laying

Base line for use on SIEMENS drive systems (Drive Cliq*)

Technical data

Temperature range
flexing -20C to +60C
fixed installation -20C to +80C
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Max. acceleration
2 m/s
Bending cycles
100.000 for 10x cable
max. operating voltage 30 V AC (UL)
Test voltage 500 V / 50 Hz / 1min
Insulation resistance 1 GOhm x km
Conductor resistance
Core AWG26 135 ohms/km
Core AWG22 62 ohms/km
Characteristic impedance AWG26 pairs
from 1 MHz to 100 MHz 100+/-15 Ohm
Operating capacitance AWG26 pairs
for 800 Hz rated 50 nF/km

Approbations
UL/CSA

Manufacturer
Designation
6FX5002-2DC00
6FX5002-2DC10

Helukabel
Designation
2DC00 DESINA PUR
2DC10 DESINA PUR

Cable structure

Bare copper conductor, 7 strands


Polyolefin core insulation
Complete shield aluminium foil coated
with plastic, braiding of tin-plated copper
wires, coverage approx. 85%
PUR outer sheath
Sheath colour green
Structure/colour code
(2xAWG22+2x2xAWG26)
Colour code
Pair AWG22: RD+BK
Pair 1 AWG26: YW+GN
Pair 2 AWG26: PK+BU
Connector data
RJ45 connector CAT5
Material: nickel-plated PBT/brass
Contacts 30u" Au/Ni
Rated voltage: 50 V DC / 35 V AC
Operating temperature: -20C to + 120C
Mating cycles: 1000
Cover
zinc die-cast
zinc die-cast / PBT blue
PBT blue
PBT black

Helukabel
Part no.
660887
660888

Dimensions and specifications may be changed without prior notice.


* Drive Cliq is registered trademark from Siemens AG.

850

Manufacturer
Designation
6FX5002-2DC20

Application

This high quality pre-assembled


feedback cable is specially manufactured
for applications with static installation.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Economical alternatives to the cable


carrier compatible cable types which
otherwise meet all requirements of
the servo drive manufacturers.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
* Drive Cliq is registered trademark
from Siemens AG.
Helukabel
Designation
2DC20 DESINA PUR

Helukabel
Part no.
660889

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled feedback cables


for mobile use

Base line for use on SIEMENS drive systems (Drive Cliq*)

Technical data

Temperature range
flexing -20C to +60C
fixed installation -20C to +80C
Minimum bending radius
flexing 15x cable
fixed installation 5x cable
Max. acceleration
5 m/s
Bending cycles
2 million for 15x cable
max. operating voltage 30 V
Test voltage 500 V / 50 Hz / 1min
Insulation resistance 1 GOhm x km
Conductor resistance
Core AWG26 135 ohms/km
Core AWG22 62 ohms/km
Characteristic impedance 0,15 mm
pairs
from 1 MHz to 100 MHz 100+/-15 Ohm
Operating capacitance 0,15 mm pairs
for 800 Hz rated 50 nF/km

Approbations
UL/CSA

Manufacturer
Designation
6FX8002-2DC00
6FX8002-2DC10

Helukabel
Designation
2DC00 DESINA PUR
2DC10 DESINA PUR

Cable structure

0,15 mm Bare copper conductor, 19 strands


0,38 mm Tin-plated copper conductor,
19 strands
Polyolefin core insulation
Complete shield aluminium foil coated
with plastic, braiding of tin-plated copper
wires, coverage approx. 85%
PUR outer sheath
Sheath colour green
Structure/colour code
(2x0,38mm)+2x(2x0,15mm)
Colour code
Pair 0,38 mm: RD+BK
Pair 1 0,15 mm: YE+GN
Pair 2 0,15 mm: PK+BU
Connector data
RJ45 connector CAT5
Material: nickel-plated PBT/brass
Contacts 30u" Au/Ni
Rated voltage: 50 V DC / 35 V AC
Operating temperature: -20C to + 120C
Mating cycles: 1000
Cover
zinc die-cast
zinc die-cast / PBT blue
PBT blue
PBT black
Helukabel
Part no.
660890
660891

Manufacturer
Designation
6FX8002-2DC20

Application

This high quality pre-assembled


feedback cable is specially manufactured
for applications with mobile use.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

These pre-assembled cables can be


produced in any lengths and also with
customer-specific modifications.

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
* Drive Cliq is registered trademark
from Siemens AG.
Helukabel
Designation
2DC20 DESINA PUR

Helukabel
Part no.
660892

Dimensions and specifications may be changed without prior notice.


* Drive Cliq is registered trademark from Siemens AG.

851

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for mobile use (PVC)

Base line for use on REXROTH drive systems

Technical data

Temperature range
flexing -30C to +80C
fixed installation -50C to +90C
Minimum bending radius
flexing 10x cable
fixed installation 7x cable
Max. acceleration
4 m/s
Bending cycles
5 million for 10x cable
Nominal voltage
UL/CSA 1000 V
Test voltage
power cores 4 kV
signal cores 2 kV
Insulation resistance 20 MOhm x km

Approbations

DESINA (ISO 23570)


UL/CSA

Helukabel
Designation
motor cable 4009 PVC
motor cable 4017 PVC
motor cable 4039 PVC
motor cable 4060 PVC
motor cable 4055 PVC

Cable structure

Power supply cores


Bare copper, extra fine wire conductor
acc. to DIN VDE 0295 cl.6
PETP core insulation
Core identification 1, 2, 3
GN-YE conductor
Signal cores
Bare copper, extra fine wire conductor
acc. to DIN VDE 0295 cl.6
Core insulation PETP
Core identification
Pair 1: 5. 6
Pair 2: 7. 8
Cores twisted in pairs
Shielding aluminium/polyester foil
Drain wire
tin-plated copper braiding
Complete shield of tin-plated copper
braiding, coverage approx. 85%
PVC outer sheath
Sheath colour orange (RAL 2003)

Helukabel
Part no.
660680
660681
660682
660683
660684

Dimensions and specifications may be changed without prior notice.

852

Helukabel
Designation
motor cable 4020 PVC
motor cable 4018 PVC
motor cable 4016 PVC
motor cable 4119 PVC

Application

This high quality pre-assembled


motor connection cable is specially
manufactured for applications with
high mechanical stress.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Particularly suitable for use with


small bending radii and high
acceleration.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Helukabel
Part no.
660685
660686
660687
660688

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for mobile use (PUR)

Base line for use on REXROTH drive systems

Technical data

Temperature range
flexing -20C to +60C
fixed installation -50C to +80C
Minimum bending radius
flexing 10x cable
fixed installation 7x cable
Max. acceleration
5 m/s
Bending cycles
5 million for 10x cable
Nominal voltage
UL/CSA 1000 V
Test voltage
power cores 4 kV
signal cores 2 kV
Insulation resistance 10 MOhm x km

Approbations

DESINA (ISO 23570)


UL/CSA

Manufacturer
Designation
IKG4008
IKG4009
IKG4017
IKG4077
IKG4029
IKG4039
IKG4028
IKG4073
IKG4071
IKG4072
IKG4053
IKG4060
IKG4055
IKG4063
IKG4070
IKG4068
IKG4067
IKG4083
IKG4090
IKG4087
IKG4103
IKG4110
IKG4107
IKG4123

Helukabel
Designation
motor cable 4008 PUR
motor cable 4009 PUR
motor cable 4017 PUR
motor cable 4077 PUR
motor cable 4029 PUR
motor cable 4039 PUR
motor cable 4028 PUR
motor cable 4073 PUR
motor cable 4071 PUR
motor cable 4072 PUR
motor cable 4053 PUR
motor cable 4060 PUR
motor cable 4055 PUR
motor cable 4063 PUR
motor cable 4070 PUR
motor cable 4068 PUR
motor cable 4067 PUR
motor cable 4083 PUR
motor cable 4090 PUR
motor cable 4087 PUR
motor cable 4103 PUR
motor cable 4110 PUR
motor cable 4107 PUR
motor cable 4123 PUR

Cable structure

Power supply cores


Bare copper, extra fine wire conductor
acc. to DIN VDE 0295 cl.6
PETP core insulation or high quality
PP core insulation
Core identification 1, 2, 3
GN-YE conductor
Signal cores
Bare copper, extra fine wire conductor
acc. to DIN VDE 0295 cl.6
PETP or high quality PP core insulation
Core identification
Pair 1: 5, 6
Pair 2: 7, 8
Cores twisted in pairs
Shielding aluminium/polyester foil
Drain wire
tin-plated copper braiding
Complete shield of tin-plated copper
braiding, coverage approx. 80%
PUR outer sheath
Sheath colour orange (RAL 2003)

Helukabel
Part no.
660090
660091
660092
660093
660095
660096
660097
660099
660100
660101
660103
660104
660105
660108
660109
660110
660111
660114
660115
660116
660119
660120
660121
660124

Manufacturer
Designation
IKG4130
IKG4127
IKG4143
IKG4150
IKG4147
IKG4163
IKG4170
IKG4167
IKG4183
IKG4200
IKG4186
IKG4203
IKG4210
IKG4204
IKG4223
IKG4224
IKG4013
IKG4020
IKG4018
IKG4016
IKG4033
IKG4050
IKG4035
IKG4037

Application

This high quality pre-assembled


motor connection cable is specially
manufactured for applications with
high mechanical stress.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Particularly suitable for use with


small bending radii and high
acceleration.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Helukabel
Designation
motor cable 4130 PUR
motor cable 4127 PUR
motor cable 4143 PUR
motor cable 4150 PUR
motor cable 4147 PUR
motor cable 4163 PUR
motor cable 4170 PUR
motor cable 4167 PUR
motor cable 4183 PUR
motor cable 4200 PUR
motor cable 4186 PUR
motor cable 4203 PUR
motor cable 4210 PUR
motor cable 4204 PUR
motor cable 4223 PUR
motor cable 4224 PUR
motor cable 4013 PUR
motor cable 4020 PUR
motor cable 4018 PUR
motor cable 4016 PUR
motor cable 4033 PUR
motor cable 4050 PUR
motor cable 4035 PUR
motor cable 4037 PUR

Helukabel
Part no.
660125
660126
660129
660130
660131
660134
660135
660136
660139
660140
660141
660144
660145
660146
660149
660150
660153
660154
660155
660156
660157
660158
660159
660160

Continuation

853

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for mobile use (PUR)

Base line for use on REXROTH drive systems


Manufacturer
Designation
IKG4136
IKG4155
IKG4176
IKG4186
IKG4172
IKG4173
IKG4174
IKG4115
IKG4140
IKG4116
RKL4421
IKG4117
IKG4177
IKG4118
IKG4215
IKG4175
IKG4169
IKG4138
IKG4134
IKG4119
IKG4120
IKG4137
RKL4302
RKL4303
RKL4300
RKL4301
RKL4306
RKL4307
RKL4308
RKL4309
RKL4310

Helukabel
Designation
motor cable 4136 PUR
motor cable 4155 PUR
motor cable 4176 PUR
motor cable 4186 PUR
motor cable 4172 PUR
motor cable 4173 PUR
motor cable 4174 PUR
motor cable 4115 PUR
motor cable 4140 PUR
motor cable 4116 PUR
motor cable 4421 PUR
motor cable 4117 PUR
motor cable 4177 PUR
motor cable 4118 PUR
motor cable 4215 PUR
motor cable 4175 PUR
motor cable 4169 PUR
motor cable 4138 PUR
motor cable 4134 PUR
motor cable 4119 PUR
motor cable 4120 PUR
motor cable 4137 PUR
motor cable 4302 PUR
motor cable 4303 PUR
motor cable 4300 PUR
motor cable 4301 PUR
motor cable 4306 PUR
motor cable 4307 PUR
motor cable 4308 PUR
motor cable 4309 PUR
motor cable 4310 PUR

Helukabel
Part no.
660689
660690
660691
660692
660693
660694
660695
660696
660697
660698
660699
660700
660701
660702
660703
660704
660705
660706
660707
660708
660709
660710
660627
660711
660712
660713
660714
660715
660716
660717
660718

Dimensions and specifications may be changed without prior notice.

854

Manufacturer
Designation
RKL4313
RKL4314
RKL4315
RKL4317
RKL4318
RKL4401
RKL4421
RKL4431
RKL4441
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421
RKL4421

Helukabel
Designation
motor cable 4313 PUR
motor cable 4314 PUR
motor cable 4315 PUR
motor cable 4317 PUR
motor cable 4318 PUR
motor cable 4401 PUR
motor cable 4421 PUR
motor cable 4431 PUR
motor cable 4441 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR
motor cable 4421 PUR

Helukabel
Part no.
660719
660720
660721
660722
660723
660724
660725
660726
660727
660728
660729
660730
660732
660733
660734
660735
660736
660737
660739
660740
660741
660742
660743
660744
660745
660746
660747
660748
660749
660750
660751

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled feedback cables


for mobile use (PVC)

Base line for use on REXROTH drive systems

Technical data

Temperature range
flexing -10C to +80C
fixed installation -40C to +80C
Minimum bending radius
flexing 12x cable
fixed installation 8x cable
Max. acceleration
4 m/s
Bending cycles
5 million for 12x cable
Operating voltage 30 V
Test voltage 1500 V
Insulation resistance 100 MOhm x km

Cable structure

Copper conductors
Polyolefin core insulation
Complete shield of tin-plated copper
braiding, coverage approx. 85%
PVC outer sheath
Sheath colour orange
Structure/colour code
(2x0,5+4x2x0,25)
WH, BN, BN+GN, RD+BL, BU+VT, GY+PK
(2x1,0+4x2x0,25)
WH, BN, BN+GN, RD+BL, BU+VT, GY+PK

Approbations
UL/CSA

Application

This high quality pre-assembled


feedback cable is specially manufactured
for applications with mobile use.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Particularly suitable for use with


small bending radii and high
acceleration.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Helukabel
Designation
feedback cables 4374 PVC
feedback cables 4042 PVC
feedback cables 4375 PVC

Helukabel
Part no.
660752
660753
660754

Helukabel
Designation
feedback cables 4103 PVC
feedback cables 4200 PVC

Helukabel
Part no.
660755
660756

Dimensions and specifications may be changed without prior notice.

855

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled feedback cables


for mobile use (PUR)

Base line for use on REXROTH drive systems

Technical data

Temperature range
flexing 0C to +60C
fixed installation -40C to +60C
Minimum bending radius
flexing 10x cable
fixed installation 8x cable
Max. acceleration
5 m/s
Bending cycles
10 million for 12x cable
Operating voltage
VDE 300 V AC
UL/CSA 30 V
Test voltage 1000 V ( 0,14 mm 0,5 kV)
Insulation resistance 100 MOhm x km

Approbations

Cable structure

Copper conductors
high quality PP core insulation /
polyolefin core insulation
Complete shield of tin-plated copper
braiding, coverage approx. 80%
PUR outer sheath
Sheath colour orange
(for (2x0,5+4x2x0,25) green also possible)
Structure/colour code
(2x0,5+4x2x0,25)
WH, BN, BN+GN, RD+BK, BU+VT, GY+PK
(2x1,0+4x2x0,25)
WH, BN, BN+GN, RD+BK, BU+VT, GY+PK
(4x2x0,14+4x1,0+(4x0,14))
GY+PK, YE+VT, GN+BN, RD+BK, BU,
WH/GN, BN/GN, WH, GN/BK, BU/BK,
YE/BK, RD/BK

UL/CSA

Manufacturer
Designation
IKS4374
IKS4042
IKS4375
IKS4040
IKS4041
IKS4020
IKS4043
IKS4103

This high quality pre-assembled


feedback cable is specially manufactured
for applications with mobile use.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Particularly suitable for use with


small bending radii and high
acceleration.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Helukabel
Designation
feedback cables 4374 PUR
feedback cables 4042 PUR
feedback cables 4375 PUR
feedback cables 4040 PUR
feedback cables 4041 PUR
feedback cables 4020 PUR
feedback cables 4043 PUR
feedback cables 4103 PUR

Helukabel
Part no.
660260
660757
660263
660758
660759
660266
660760
660272

Dimensions and specifications may be changed without prior notice.

856

Application

Manufacturer
Designation
IKS0205
IKS0204
IKS0206
IKS4142
IKS4038
IKS4001
IKS4019
RKG4200

Helukabel
Designation
feedback cables 0205 PUR
feedback cables 0204 PUR
feedback cables 0206 PUR
feedback cables 4142 PUR
feedback cables 4038 PUR
feedback cables 4001 PUR
feedback cables 4019 PUR
feedback cables 4200 PUR

Helukabel
Part no.
660275
660276
660277
660283
660761
660313
660314
660628

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for fixed laying

Base line for use on LENZE drive systems of the type Global Drive

Technical data

Temperature range
flexing -20C to +70C
fixed installation -20C to +80C
Minimum bending radius
flexing 18x cable
fixed installation 9x cable
Max. acceleration
2 m/s
Bending cycles
50.000 for 18x cable
Nominal voltage U0/U 0,6/1 kV
Test voltage 4 kV
Insulation resistance 500 MOhm x km

Approbations

Cable structure

Power supply cores


Copper conductors, bare
high quality PP core insulation
Core identification 1, 2, 3
GN-YE conductor
Signal cores
Copper conductors, bare
High quality PP core insulation
Core identification black, white
Shielding aluminium/polyester foil
screened with tin-plated copper wires
Complete shield of tin-plated copper
braiding, coverage approx. 80%
PVC outer sheath
Sheath colour orange (RAL 2003)

DESINA (ISO 23570)


VDE
UL/CSA

Application

This high quality pre-assembled motor


connection cable is specially manufactured
for applications with static installation.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Economical alternatives to the cable


carrier compatible cable types which
otherwise meet all requirements of
the servo drive manufacturers.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Manufacturer
Designation
EWLMxxxGM-015C
EWLMxxxGM-015C
EWLMxxxGM-040
-

Helukabel
Designation
motor cable GM 015
motor cable GM 015
motor cable GM 040
motor cable GM 060

Helukabel
Part no.
660334
660482
660350
660731

Manufacturer
Designation
EWLMxxxGM-100
EWLMxxxGM-040I
EWLMxxxGM-100I

Helukabel
Designation
motor cable GM 100
motor cable GM 040I
motor cable GM 060I
motor cable GM 100I

Helukabel
Part no.
660738
660762
660763
660764

Dimensions and specifications may be changed without prior notice.

857

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for mobile use

Base line for use on LENZE drive systems of the type Global Drive

Technical data

Temperature range
flexing 0C to +60C
fixed installation -30C to +80C
Minimum bending radius
flexing 12x cable
fixed installation 7x cable
Max. acceleration
4 m/s
Bending cycles
10 million for 12x cable
Operating voltage 1000 V
Test voltage
power cores 3 kV
control cores 1,5 kV
Insulation resistance
power cores 5000 MOhm x km
signal cores 20 MOhm x km

Cable structure

Power supply cores


Bare copper conductor
acc. to DIN VDE 0295 cl.6
Polyolefin polymer core insulation
Core identification 1, 2, 3
GN-YE conductor
Signal cores
Copper conductors, bare
Polyolefin/polymer core insulation
Core identification black, white
Cores twisted in pairs
Shield,tin-plated copper braiding
Complete shield of tin-plated copper
braiding, coverage approx. 85%
PUR outer sheath
Sheath colour orange (RAL 2003)

Characteristic

Particularly suitable for use with


small bending radii and high
acceleration.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

DESINA (ISO 23570)


UL/CSA

Helukabel
Designation
motor cable GMS 015
motor cable GMS 025
motor cable GMS 040
motor cable GMS 060

Helukabel
Part no.
660500
660648
660766
660767

Dimensions and specifications may be changed without prior notice.

858

This high quality pre-assembled motor


connection cable is specially manufactured
for applications with mobile use.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.

Approbations

Manufacturer
Designation
EWLMxxxGMS-025
EWLMxxxGMS-040
-

Application

Manufacturer
Designation
-

Helukabel
Designation
motor cable GMS 100
motor cable GMS 040I
motor cable GMS 060I
motor cable GMS 100I

Helukabel
Part no.
660768
660769
660770
660771

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled feedback cables


for fixed laying

Base line for use on LENZE drive systems of the type Global Drive

Technical data

Temperature range
fixed installation -25C to +80C
Minimum bending radius
fixed installation 8x cable
Operating voltage 30 V
Test voltage 1000 V
Insulation resistance 10 MOhm x km

Approbations

DESINA (ISO 23570)


UL/CSA

Cable structure

Tinned copper conductors


PVC or PE core insulation
Shield of tin-plated copper braiding,
coverage approx. 75%
PVC outer sheath
Sheath colour green
Structure/colour code
(3x(2x0,14)+2x(0,5))
YE+BK, GN+BK, RD+BK, WH, BK
(4x(2x0,14)+2x(1,0)
YE+GN, PK+GY, RD+BU, BK+VT, WH, BN

Application

This high quality pre-assembled


feedback cable cable is specially manufactured
for applications with static installation.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Economical alternatives to the cable


carrier compatible cable types which
otherwise meet all requirements of
the servo drive manufacturers.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Manufacturer
Designation
EWLRxxxGM-T
EWLRxxxGM-T

Helukabel
Designation
feedback cables GM-T
encoder cables GM-T

Helukabel
Part no.
660335
660772

Manufacturer
Designation
EWLDxxxGGBS93

Helukabel
Designation
system cable GGBS 93

Helukabel
Part no.
660773

Dimensions and specifications may be changed without prior notice.

859

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled feedback cables


for mobile use

Base line for use on LENZE drive systems of the type Global Drive

Technical data

Temperature range
flexing -5C to +70C
fixed installation -40C to +80C
Minimum bending radius
flexing 15x cable
fixed installation 8x cable
Max. acceleration
3 m/s
Bending cycles
2 million for 15x cable
Operating voltage 30 V
Test voltage 1000 V

Approbations

DESINA (ISO 23570)


UL/CSA

Helukabel
Designation
feedback cables GMS-T

Cable structure

Tinned copper conductors


Polyester/polyolefin core insulation
Shield of tin-plated copper braiding,
coverage approx. 80%
PUR outer sheath
Sheath colour green
(0-000000-02866 orange)
Structure/colour code
(3x(2x0,14)+2x(0,5))
YE+BK, GN+BK, RD+BK, WH, BK
(3x(2x0,14)+2x(0,5))
YE+GN, PK+GY, RD+BU, WH, BN
(4x(2x0,14)+2x(1,0)
YE+GN, PK+GY, RD+BU, BK+VT, WH, BN
(4x(2x0,14)+2x(0,5)
YE+GN, PK+GY, RD+BU, BK+VT, WH, BN

Helukabel
Part no.
660445

Dimensions and specifications may be changed without prior notice.

860

Helukabel
Designation
encoder cables GMS-T

Application

This high quality pre-assembled


feedback cable is specially manufactured
for applications with mobile use.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

These pre-assembled cables can be


produced in any lengths and also with
customer-specific modifications.

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Helukabel
Part no.
660774

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled fan cables


for fixed laying

Base line for use on LENZE drive systems of the type Global Drive

Technical data

Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Minimum bending radius
flexing 8x cable
fixed installation 4x cable
Nominal voltage
HAR U0/U 300/500 V
UL/CSA 600 V
Test voltage power cores 3 kV
Insulation resistance 20 MOhm x km

Cable structure

Bare copper conductor, fine wire stranded


PVC core insulation
Core identification 1, 2, 3
GN-YE conductor
PVC outer sheath
Sheath colour grey

Application

This high quality pre-assembled


fan cable is specially manufactured
for applications with static installation.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Economical alternatives to the cable


carrier compatible cable types which
otherwise meet all requirements of
the servo drive manufacturers.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Approbations
UL/CSA

Note

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Manufacturer
Designation
EWLLxxxGM

Helukabel
Designation
fan cables GM

Helukabel
Part no.
660351

Dimensions and specifications may be changed without prior notice.

861

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled fan cables


for mobile use

Base line for use on LENZE drive systems of the type Global Drive

Technical data

Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Minimum bending radius
flexing 8x cable
fixed installation 4x cable
Nominal voltage UL/CSA 600 V
Test voltage power cores 4 kV
Insulation resistance 20 MOhm x km

Cable structure

Copper conductors, bare, fine wire


stranded
PVC core insulation
Core identification 1, 2, 3
GN-YE conductor
PUR outer sheath
Sheath colour grey

Application

This high quality pre-assembled fan cable


is specially manufactured for applications
with mobile use.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Particularly suitable for use with


small bending radii and high
acceleration.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Approbations
UL/CSA

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Manufacturer
Designation
EWLLxxxGMS

Helukabel
Designation
fan cables GMS

Helukabel
Part no.
660850

Dimensions and specifications may be changed without prior notice.

862

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for fixed laying

Base line for use on LENZE drive systems of the type L-force

Technical data

Temperature range
flexing -20C to +70C
fixed installation -20C to +80C
Minimum bending radius
flexing 18x cable
fixed installation 9x cable
Max. acceleration
2 m/s
Bending cycles
50.000 for 18x cable
Operating voltage
VDE U0/U 0,6/1 kV
Test voltage 4 kV
Insulation resistance 500 MOhm x km

Approbations

Cable structure

Power supply cores


Copper conductors, bare
high quality PP core insulation
Core identification 1, 2, 3
GN-YE conductor
Signal cores
Copper conductors, bare
High quality PP core insulation
Core identification black, white
Shielding aluminium/polyester foil
screened with tin-plated copper wires
Complete shield of tin-plated copper
braiding, coverage approx. 80%
PVC outer sheath
Sheath colour orange (RAL 2003)

DESINA (ISO 23570)


VDE
UL/CSA

Manufacturer
Designation
EYP 0006 A xxxx C01 A00
EYP 0008 A xxxx C02 A00
EYP 0005 A xxxx M02 A00
EYP 0006 A xxxx M02 A00
EYP 0007 A xxxx M03 A00

Application

This high quality pre-assembled motor


connection cable is specially manufactured
for applications with static installation.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Economical alternatives to the cable


carrier compatible cable types which
otherwise meet all requirements of
the servo drive manufacturers.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Helukabel
Designation
motor cable 0006AC01A00 PVC
motor cable 0008AC02A00 PVC
motor cable 0005AM02A00 PVC
motor cable 0006AM02A00 PVC
motor cable 0007AM03A00 PVC

Helukabel
Part no.
660776
660777
660778
660779
660780

Manufacturer
Designation
EYP 0008 A xxxx M03 A00
EYP 0009 A xxxx M03 A00
EYP 0003 A xxxx M01 A00
EYP 0004 A xxxx M01 A00
EYP 0005 A xxxx M01 A00

Helukabel
Designation
motor cable 0008AM03A00 PVC
motor cable 0009AM03A00 PVC
motor cable 0003AM01A00 PVC
motor cable 0004AM01A00 PVC
motor cable 0005AM01A00 PVC

Helukabel
Part no.
660781
660782
660783
660784
660785

Dimensions and specifications may be changed without prior notice.

863

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for mobile use

Base line for use on LENZE drive systems of the type L-force

Technical data

Temperature range
flexing 0C to +60C
fixed installation -30C to +80C
Minimum bending radius
flexing 12x cable
fixed installation 7x cable
Max. acceleration
4 m/s
Bending cycles
10 million for 12x cable
Operating voltage 1000 V
Test voltage
power cores 3 kV
control cores 1,5 kV
Insulation resistance
power cores 5000 MOhm x km
signal cores 20 MOhm x km

Cable structure

Power supply cores


Bare copper conductor
acc. to DIN VDE 0295 cl.6
Polyolefin polymer core insulation
Core identification 1, 2, 3
GN-YE conductor
Signal cores
Copper conductors, bare
Polyolefin/polymer core insulation
Core identification black, white
Cores twisted in pairs
Shielding screened with tin-plated
copper wires
Complete shield of tin-plated copper
braiding, coverage approx. 85%
PUR outer sheath
Sheath colour orange (RAL 2003)

DESINA (ISO 23570)


UL/CSA

Helukabel
Designation
motor cable 0013AC01A00 PUR
motor cable 0015AC02A00 PUR
motor cable 0012AM02A00 PUR
motor cable 0013AM02A00 PUR
motor cable 0014AM03A00 PUR

Helukabel
Part no.
660786
660787
660788
660789
660790

Dimensions and specifications may be changed without prior notice.

864

This high quality pre-assembled motor


connection cable is specially manufactured
for applications with mobile use.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Particularly suitable for use with


small bending radii and high
acceleration.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.

Approbations

Manufacturer
Designation
EYP 0013 A xxxx C01 A00
EYP 0015 A xxxx C02 A00
EYP 0012 A xxxx M02 A00
EYP 0013 A xxxx M02 A00
EYP 0014 A xxxx M03 A00

Application

Manufacturer
Designation
EYP 0015 A xxxx M03 A00
EYP 0016 A xxxx M03 A00
EYP 0010 A xxxx M01 A00
EYP 0011 A xxxx M01 A00
EYP 0012 A xxxx M01 A00

Helukabel
Designation
motor cable 0015AM03A00 PUR
motor cable 0016AM03A00 PUR
motor cable 0010AM01A00 PUR
motor cable 0011AM01A00 PUR
motor cable 0012AM01A00 PUR

Helukabel
Part no.
660791
660792
660793
660510
660794

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled feedback cables


for fixed laying

Base line for use on LENZE drive systems of the type L-force

Technical data

Temperature range
fixed installation -25C to +80C
Minimum bending radius
fixed installation 8x cable
Operating voltage 30 V
Test voltage 1000 V
Insulation resistance 10 MOhm x km

Approbations

DESINA (ISO 23570)


UL/CSA

Cable structure

Tinned copper conductors


PVC/polyolefin core insulation
Shield of tin-plated copper braiding,
coverage approx. 75%
PVC outer sheath
Sheath colour green
Structure/colour code
(3x(2x0,14)+2x(0,5))
YE+BK, GN+BK, RS+BK, WH, BK
(4x(2x0,14)+2x(1,0)
YE+GN, PK+GY, RD+BU, BK+VT, WH, BN

Application

This high quality pre-assembled


feedback cable is specially manufactured
for applications with static installation.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Economical alternatives to the cable


carrier compatible cable types which
otherwise meet all requirements of
the servo drive manufacturers.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Manufacturer
Designation
EYD 0017 A xxxx W01 S01
EYD 0017 A xxxx W01 S02
EYD 0017 A xxxx W01 W01
EYD 0017 A xxxx W03 S01
EYD 0017 A xxxx W03 S02
EYD 0017 A xxxx W03 W01
EYF 0017 A xxxx A00 S01
EYF 0017 A xxxx A00 S02
EYF 0017 A xxxx F01 A00
EYF 0017 A xxxx F01 S01
EYF 0017 A xxxx F01 S02

Helukabel
Designation
feedback cables 0017AW01S01 PVC
feedback cables 0017AW01S02 PVC
feedback cables 0017AW01W01 PVC
feedback cables 0017AW03S01 PVC
feedback cables 0017AW03S02 PVC
feedback cables 0017AW03W01 PVC
feedback cables 0017AA00S01 PVC
feedback cables 0017AA00S02 PVC
feedback cables 0017AF01A00 PVC
feedback cables 0017AF01S01 PVC
feedback cables 0017AF01S02 PVC

Helukabel
Part no.
660795
660796
660797
660798
660799
660800
660801
660802
660803
660630
660804

Manufacturer
Designation
EYF 0028 A xxxx A00 G02
EYF 0018 A xxxx A00 S03
EYF 0018 A xxxx A00 W02
EYF 0018 A xxxx F02 A00
EYF 0028 A xxxx F02 G02
EYF 0018 A xxxx F02 S03
EYF 0018 A xxxx F02 W02
EYF 0021 A xxxx A00 S03
EYF 0021 A xxxx F03 A00
EYF 0021 A xxxx F03 S03

Helukabel
Designation
feedback cables 0028AA00G02 PVC
feedback cables 0018AA00S03 PVC
feedback cables 0018AA00W02 PVC
feedback cables 0018AF02A00 PVC
feedback cables 0028AF02G02 PVC
feedback cables 0018AF02S03 PVC
feedback cables 0018AF02W02 PVC
feedback cables 0021AA00S03 PVC
feedback cables 0021AF03A00 PVC
feedback cables 0021AF03S03 PVC

Helukabel
Part no.
660805
660806
660807
660808
660809
660810
660811
660812
660813
660814

Dimensions and specifications may be changed without prior notice.

865

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled feedback cables


for mobile use

Base line for use on LENZE drive systems of the type L-force

Technical data

Temperature range
flexing -5C to +70C
fixed installation -40C to +80C
Minimum bending radius
flexing 15x cable
fixed installation 8x cable
Max. acceleration
3 m/s
Bending cycles
2 million for 15x cable
Operating voltage 30 V
Test voltage 1000 V

Approbations

DESINA (ISO 23570) (except


0-000000-02866)
UL/CSA

Manufacturer
Designation
EYD 0019 A xxxx F02 A00
EYD 0020 A xxxx A00 S04
EYF 0020 A xxxx A00 S05
EYF 0020 A xxxx F01 A00

Cable structure

Tinned copper conductors


Polyester/polyolefin core insulation
Shield of tin-plated copper braiding,
coverage approx. 80%
PUR outer sheath
Sheath colour green
Structure/colour code
(3x(2x0,14)+2x(0,5))
YE+BK, GN+BK, RD+BK, WH, BK
(3x(2x0,14)+2x(0,5))
YE+GN, PK+GY, RD+BU, WH, BN
(4x(2x0,14)+2x(1,0)
YE+GN, PK+GY, RD+BU, BK+VT, WH, BN
(4x(2x0,14)+2x(0,5)
YE+GN, PK+GY, RD+BU, BK+VT, WH, BN

Helukabel
Designation
feedback cables 0019AF02A00 PUR
feedback cables 0020AA00S04 PUR
feedback cables 0020AA00S05 PUR
feedback cables 0020AF01A00 PUR

Helukabel
Part no.
660815
660816
660817
660818

Dimensions and specifications may be changed without prior notice.

866

Manufacturer
Designation
EYF 0020 A xxxx F01 S01
EYF 0020 A xxxx F01 S02
EYF 0022 A xxxx F03 A00

Application

This high quality pre-assembled


feedback cable is specially manufactured
for applications with mobile use.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

These pre-assembled cables can be


produced in any lengths and also with
customer-specific modifications.

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Helukabel
Designation
feedback cables 0020AF01S01 PUR
feedback cables 0020AF01S02 PUR
feedback cables 0022AF03A00 PUR

Helukabel
Part no.
660819
660820
660821

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled fan cables


for fixed laying

Base line for use on LENZE drive systems of the type L-force

Technical data

Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Minimum bending radius
flexing 8x cable
fixed installation 4x cable
Nominal voltage
HAR U0/U 300/500 V
UL/CSA 600 V
Test voltage power cores 3 kV
Insulation resistance 20 MOhm x km

Cable structure

Power supply cores


Bare copper conductor, fine wire stranded
PVC core insulation
Core identification numbers
GN-YE conductor
PVC outer sheath
Sheath colour grey

Application

This high quality pre-assembled fan cable


is specially manufactured for applications
with static installation.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Economical alternatives to the cable


carrier compatible cable types which
otherwise meet all requirements of
the servo drive manufacturers.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Approbations
UL/CSA

Note

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Manufacturer
Designation
EYL 0001 A xxxx L01 A00

Helukabel
Designation
fan cables 0001AL01A00 PVC

Helukabel
Part no.
660851

Manufacturer
Designation
EYL 0001 A xxxx L02 A00

Helukabel
Designation
fan cables 0001AL02A00 PVC

Helukabel
Part no.
660852

Dimensions and specifications may be changed without prior notice.

867

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled fan cables


for mobile use

Base line for use on LENZE drive systems of the type L-force

Technical data

Temperature range
flexing -5C to +80C
fixed installation -40C to +80C
Minimum bending radius
flexing 8x cable
fixed installation 4x cable
Nominal voltage UL/CSA 600 V
Test voltage power cores 4 kV
Insulation resistance 20 MOhm x km

Cable structure

Copper conductors, bare, fine wire stranded


TPE/PVC core insulation
Core identification 1, 2, 3
GN-YE conductor
PUR outer sheath
Sheath colour grey

Application

This high quality pre-assembled fan cable


is specially manufactured for applications
with mobile use.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Particularly suitable for use with


small bending radii and high
acceleration.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Approbations
UL/CSA

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Manufacturer
Designation
EYL 0002 A xxxx L01 A00

Helukabel
Designation
fan cables 0001AL01A00 PVC

Helukabel
Part no.
660853

Dimensions and specifications may be changed without prior notice.

868

Manufacturer
Designation
EYL 0002 A xxxx L02 A00

Helukabel
Designation
fan cables 0002AL02A00 PVC

Helukabel
Part no.
660854

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for fixed laying

Base line for use on SEW drive systems

Technical data

Temperature range
fixed installation -40C to +80C
Minimum bending radius
fixed installation 20x cable
Nominal voltage
VDE 0,6/1 kV
UL 1000 V
Test voltage 4 kV
Insulation resistance 20 MOhm x km

Approbations

DESINA (ISO 23570)


UL/CSA

Cable structure

Power supply cores


Copper conductors, bare
PP core insulation
Core identification U1, V2, W3
GN-YE conductor
Signal cores
Copper conductors, bare
PP core insulation
Core identification 1, 2, 3
Cores twisted to triple
Shielding aluminium coated polyester foil
with drain wire + copper screen
Complete shield of tin-plated copper
braiding, coverage approx. 85%
PVC outer sheath
Sheath colour orange (RAL 2003)

Application

This high quality pre-assembled motor


connection cable is specially manufactured
for applications with static installation.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Economical alternatives to the cable


carrier compatible cable types which
otherwise meet all requirements of
the servo drive manufacturers.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Helukabel
Designation
motor cable 1991795 PVC 4x1,5
motor cable 1991892 PVC 4x1,5+3x1

Helukabel
Part no.
660822
660823

Helukabel
Designation
motor cable 1991914 PVC 4x2,5+3x1

Helukabel
Part no.
660897

Dimensions and specifications may be changed without prior notice.

869

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for mobile use

Base line for use on SEW drive systems

Technical data

Temperature range
flexing -20C to +60C
fixed installation -50C to +80C
Minimum bending radius
flexing 10x cable
fixed installation 3x cable
Max. acceleration
20 m/s
Bending cycles
5 million for 10x cable
Operating voltage
power cores U0/U 600/1000 V
control cores 1000 V AC
Test voltage
power cores 4 kV
control cores 4 kV
Insulation resistance 100 MOhm x km

Approbations

Cable structure

Power supply cores


Bare copper, extra fine wire conductor
acc. to DIN VDE 0295 cl.6
high quality PP core insulation
Core identification U/L1/C/L+
V/L2
W/L3/D/L GN-YE conductor
Signal cores
Copper conductors, bare, fine wire stranded
High quality PP core insulation
Core identification 1, 2, 3
Cores twisted to triple
Shield tin-plated copper braiding
Complete shield of tin-plated copper
braiding, coverage approx. 85%
PUR outer sheath
Sheath colour orange (RAL 2003)

Helukabel
Part no.
660824
660825
660826
660827
660828

Dimensions and specifications may be changed without prior notice.

870

This high quality pre-assembled


motor connection cable is specially
manufactured for applications with
high mechanical stress.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Particularly suitable for use with


small bending radii and high
acceleration.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.

DESINA (ISO 23570)


UL/CSA

Helukabel
Designation
motor cable 1991809 PUR 4x1,5
motor cable 1991825 PUR 4x2,5
motor cable 1991841 PUR 4x4
motor cable 1991868 PUR 4x6
motor cable 1991884 PUR 4x10

Application

Helukabel
Designation
motor cable 1991906 PUR 4x1,5+3x1
motor cable 1991922 PUR 4x2,5+3x1
motor cable 1991949 PUR 4x4+3x1
motor cable 1991965 PUR 4x6+3x1
motor cable 1991981 PUR 4x10+3x1

Helukabel
Part no.
660829
660830
660831
660832
660833

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled feedback cables


for fixed laying

Base line for use on SEW drive systems

Technical data

Temperature range
fixed installation -40C to +80C
Minimum bending radius
fixed installation 20x cable
Nominal voltage max. 350 V,
acc. to UL 300 V
Test voltage
core/core 1,5 kV
core/shield 1 kV

Cable structure

Power supply cores


Copper conductors, bare
PP core insulation
Core identification acc. to DIN 47100
Complete shield of tin-plated copper
braiding with drain wire,
coverage approx. 85%
PVC outer sheath
Sheath colour green

Application

This high quality pre-assembled


feedback cable is specially manufactured
for applications with static installation.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Economical alternatives to the cable


carrier compatible cable types which
otherwise meet all requirements of
the servo drive manufacturers.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Approbations

DESINA (ISO 23570)


UL/CSA

Note

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Helukabel
Designation
feedback cables HF 13324535 PVC 6x2x0,25
feedback extension HF 1995391 PVC 6x2x0,25

Helukabel
Part no.
660834
660835

Helukabel
Designation
feedback cables 1994875 PVC 5x2x0,25
feedback extension 1995421 PVC 5x2x0,25

Helukabel
Part no.
660836
660837

Dimensions and specifications may be changed without prior notice.

871

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled feedback cables


for mobile use

Base line for use on SEW drive systems

Technical data

Temperature range
flexing -20C to +60C
fixed installation -50C to +80C
Minimum bending radius
flexing 10x cable
fixed installation 5x cable
Max. acceleration
20 m/s
Bending cycles
10 million for 10x cable
Nominal voltage 300 V
Test voltage 1,5 kV

Cable structure

Copper conductors, bare


PP core insulation
TPE inner sheath
Complete shield of tin-plated copper
braiding, coverage approx. 80%
PUR outer sheath
Sheath colour green
Core identification acc. to DIN 47100

Application

This high quality pre-assembled


feedback cable is specially manufactured
for applications with mobile use.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Particularly suitable for use with


small bending radii and high
acceleration.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Approbations

DESINA (ISO 23570)


UL/CSA

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Helukabel
Designation
feedback cables HF 13324551 PUR 6x2x0,25
feedback extension HF 1995405 PUR 6x2x0,25

Helukabel
Part no.
660838
660839

Dimensions and specifications may be changed without prior notice.

872

Helukabel
Designation
feedback cables 1994875 PVC 5x2x0,25
feedback extension 1995421 PVC 5x2x0,25

Helukabel
Part no.
660840
660841

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for fixed laying

Base line for use on SEW drive systems

Technical data

Temperature range
flexing 0C to +60C
fixed installation -20C to +80C
Minimum bending radius
flexing 20x cable
fixed installation 9x cable
Max. acceleration
2 m/s
Bending cycles
50.000 for 20x cable
Operating voltage
power supply cores 600/1000 V
Test voltage power cores 4 kV
Insulation resistance 20 MOhm x km

Approbations

DESINA (ISO 23570)


UL/CSA

Helukabel
Designation
motor cable 1995502 PVC 4x1,5
motor cable 05904552 PVC 4x2,5

Cable structure

Brake motor cable


Power supply cores
Bare copper, extra fine wire conductor
acc. to DIN VDE 0295 cl.5
high quality PP core insulation
Core identification 1, 2, 3
GN-YE conductor
Brake cores
Copper conductors, bare
High quality PP core insulation
Core identification black, white
Shielding aluminium/polyester foil,
screened with tin-plated copper wires
Motor cable
Power supply cores
Bare copper, acc. to IEC 60228 cl.6
Core Insulation PVC
Core identification U/L1/C/L+
V/L2
W/L3/D/L GN-YE conductor
Complete shield of tin-plated copper
braiding, coverage approx. 80%
PVC outer sheath
Sheath colour orange (RAL 2003)

Helukabel
Part no.
660842
660843

Application

This high quality pre-assembled motor


connection cable is specially manufactured
for applications with static installation.
The special PVC outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

Economical alternatives to the cable


carrier compatible cable types which
otherwise meet all requirements of
the servo drive manufacturers.
These pre-assembled cables can be
produced in any lengths and also with
customer-specific modifications.

Note

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.

Helukabel
Designation
motor cable 13324853 PVC 4x1,5+2x1
motor cable 13332139 PVC 4x2,5+2x1

Helukabel
Part no.
660844
660845

Dimensions and specifications may be changed without prior notice.

873

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled servo motor cables


for mobile use

Base line for use on SEW drive systems

Technical data

Temperature range
flexing 0C to +60C
fixed installation -30C to +80C
Minimum bending radius
flexing 12x cable
fixed installation 7x cable
Max. acceleration
4 m/s
Bending cycles
10 million for 12x cable
Operating voltage
power supply cores 600/1000 V
Test voltage
power cores 3 kV
control cores 1,5 kV
Insulation resistance 500 MOhm x km

Approbations

DESINA (ISO 23570)


UL/CSA

Helukabel
Designation
motor cable 05906245 PUR 4x1,5
motor cable 05906253 PUR 4x2,5

Cable structure

Brake motor cables


Power supply cores
Copper conductors, bare
Polyolefin polymer core insulation
Core identification 1, 2, 3
GN-YE conductor
Brake cores
Copper conductors, bare, fine wire stranded
Core insulation polyester
Core identification black, white
Shielding screened with tin-plated
copper wires
Motor cables
Power supply cores
Copper conductors, bare, fine wire stranded
Core insulation polyester
Core identification U/L1/C/L+
V/L2
W/L3/D/L GN-YE conductor
Complete shield of tin-plated copper
braiding, coverage approx. 80%
PUR outer sheath
Sheath colour orange (RAL 2003)

Helukabel
Part no.
660846
660847

Dimensions and specifications may be changed without prior notice.

874

Application

This high quality pre-assembled


motor connection cable is specially
manufactured for applications with
high mechanical stress.
The special PUR outer sheath
allows use in many industrial
environments of general machine
and plant construction.

Characteristic

These pre-assembled cables can be


produced in any lengths and also with
customer-specific modifications.

Note

Please observe the installation instructions


for laying cables in cable carriers and
the drive or controller manufacturer's
information about maximum permitted
cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.

Helukabel
Designation
motor cable 13331221 PUR 4x1,5+2x1
motor cable 13332155 PUR 4x2,5+2x1

Helukabel
Part no.
660848
660849

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled feedback cables


For use on Heidenhain measurement systems

Technical data

Temperature range
-20C to +70C
Max. operating voltage 50 V

Helukabel
Designation
spiral cable 312879 PUR sw

Cable structure

Tinned copper conductor, fine wire stranded


PVC/PP core insulation
Shielding
Internal shield of tinned copper winding
External shield of tinned copper winding
PUR outer sheath
Sheath colour black
Structure/colour code
((5x0,14)+4x0,25+2x0,25+1x0,5)
((WH, BN, GN, YE, GY) BU, BK, RD,
RD/BU, WH/BU, WH/GN, BN/GN, GY/PK)

Application

This pre-assembled sensor cable is suitable


for use on Heidenhain measurement systems
(hand wheels).

Characteristic

These pre-assembled cables can be


produced in any lengths and also with
customer-specific modifications.

Note

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.

Helukabel
Part no.
660893

Dimensions and specifications may be changed without prior notice.

875

Pre-assembled Cables / Servo motor, feedback and fan cables

Pre-assembled adapter cables


For use on Heidenhain measurement systems (hand wheels)

Technical data

Temperature range
flexing -15C to +60C
fixed installation -30C to +80C
Minimum bending radius
flexing 15x cable
fixed installation 8x cable
Max. operating voltage 300 V
Test voltage 1,5 kV
Insulation resistance 100 MOhm x km

Cable structure

Tinned copper conductors


SR PVC core insulation
Complete shield of tin-plated
copper braiding
PVC outer sheath
Sheath colour black
Structure/colour code
International code
for UL/CSA cables
BK, BN, RD, OG, YE, GN

Application

This pre-assembled sensor cable is suitable


for use on Heidenhain measurement systems
(hand wheels).

Characteristic

These pre-assembled cables can be


produced in any lengths and also with
customer-specific modifications.

Note

Please observe the drive or controller


manufacturer's information about
maximum permitted cable length.
The prefabricated cables listed here are not
original parts, but accessories manufactured
by the company HELUKABEL GmbH.
The data, standards and approvals relate
solely to the bulk goods used.
Helukabel
Designation
adapter cables 296466 PVC sw

Helukabel
Part no.
660894

Dimensions and specifications may be changed without prior notice.

876

877

ROBOFLEX RECYCLE

Designation

Properties

ROBOFLEX -recycle

M12 female one-end pre-assembled 3-pin, 4-pin, and 5-pin

880

ROBOFLEX-recycle

M12 sensor cable 4-pin + PE one end preassembled

882

ROBOFLEX -recycle

M12 both ends pre-assembled

883

ROBOFLEX-recycle

M12 5-pin + PE both ends pre-assembled

885

ROBOFLEX -recycle

M12 plug straight or angled one end preassembled 3-pin, 4-pin, and 5-pin

886

ROBOFLEX-recycle

M8 female one end preassembled

887

ROBOFLEX -recycle

M8 both ends pre-assembled

888

ROBOFLEX -recycle

M8 plug straight or angled one end preassembled 3-pin and 4-pin

890

ROBOFLEX-recycle

M12 sensor cable screened one end pre-assembled

891

ROBOFLEX -recycle

M12 sensor cable screened both ends pre-assembled

893

ROBOFLEX-recycle

Twin cables M12 to M12

895

ROBOFLEX -recycle

Twin cables M12 to M12

896

Approvals

Page

879

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M12 femal one end pre-assembled 3-, 4- and 5-pin

Technical data

Cable structure

Approval:
UL/cUL approved
Production
in accordance with VDE standards
Temperature range:
fixed installation -40C to +105C
flexible -30C to +105C
Nominal voltage:
300 V
Test voltage:
2000 V
Minimum bending radius:
7.5 x cable diameter (for flexible
installation)
Traversing speed:
max. 3.3 m/s for 5 m of horizontal
traverse path length
Acceleration:
max. 5 m/s
Flexing and torsion cycles:
min. 10 million.
Torsional stress:
+/- 360/m

socket with LED


Part no.
670742
670743
670744
670745
670746
670747
670748
670749
671543
671544
671546
671547
671548
671557
671550
671551
671552
671553
671473
671474
671476
671477
671478

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34

Bare copper litz wire, 42 x 0.10 mm


Core insulation polyester, black, blue,
brown
Cores stranded in layers
Sheath, special mix
weld splatter resistant, dull, low adhesion,
flame retardant and self-extinguishing
to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1
Sheath colour: black
Assembly (3-pin)
colour of cores brown, blue, black
AD 4,9 +/-0,2 mm
Assembly (4-pin)
colour of cores brown, blue, black, white
AD 5,2 +/-0,2 mm
Assembly (5-pin)
colour of cores brown, blue, black, white, grey
AD 5,5 +/-0,2 mm

Properties

very good resistance to oil as per


DIN VDE 0473-811-404/DIN EN 60811-404
good resistance to acids, alkalis and
solvents
not cross-linked
weld splatter resistant
recyclable
halogen-free
Silicone and cadmium-free
Free of substances harmful to paint
adhesion Substances
very high mechanical load capacity
abrasion resistant
wear-resistant
Highly flexible
UV-resistant
ROHS conformant
CE conformant

Note

* Design for the standard 2 LEDs in the colours:


yellow, green.
3 LEDs in the colours: white, yellow, green available upon request.
** Sensor cable ROBOFLEX-recycle M12
socket,
angled, preassembled on one side, 5 pins.
available on request.
IP67
A-coded
Length
m

Plug type

1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0

socket angled with 2 LED


socket angled with 2 LED
socket angled with 2 LED
socket angled with 2 LED
socket angled with 2 LED
socket angled with 2 LED
socket angled with 2 LED
socket angled with 2 LED
socket straight with 2 LED
socket straight with 2 LED
socket straight with 2 LED
socket straight with 2 LED
socket straight with 2 LED
socket straight with 2 LED
socket straight with 2 LED
socket straight with 2 LED
socket straight with 2 LED
socket straight with 2 LED
socket straight with 2 LED
socket straight with 2 LED
socket straight with 2 LED
socket straight with 2 LED
socket straight with 2 LED

Cop.
weight
kg / 1000 pcs.
14,7
29,4
49,0
98,0
19,7
39,3
65,5
131,0
9,8
14,7
29,4
49,0
98,0
13,1
19,7
39,3
65,5
131,0
16,5
24,8
49,5
82,5
165,0

Continuation

880

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M12 femal one end pre-assembled 3-, 4- and 5-pin


socket
Part no.
670722
670723
670724
670725
670738
670739
670740
670741
671438
671439
671440
671441
670718
670719
670720
670721
670734
670735
670736
670737
671434
671435
671436
671437

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34

Length
m

Plug type

1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0
1,5
3,0
5,0
5,0
1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0

socket angled
socket angled
socket angled
socket angled
socket angled
socket angled
socket angled
socket angled
socket angled
socket angled
socket angled
socket angled
socket straight
socket straight
socket straight
socket straight
socket straight
socket straight
socket straight
socket straight
socket straight
socket straight
socket straight
socket straight

Cop.
weight
kg / 1000 pcs.
14,7
29,4
49,0
98,0
19,7
39,3
65,5
131,0
24,8
49,5
82,5
165,0
14,7
29,4
49,0
49,0
19,7
39,3
65,5
131,0
24,8
49,5
82,5
165,0

Dimensions and specifications may be changed without prior notice.

881

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M12 sensor cable 4-pin + PE one end pre-assembled

Technical data

Approval:
UL/cUL approved
Production
in accordance with VDE standards
Temperature range:
fixed installation -40C to +105C
flexible -30C to +105C
Nominal voltage:
300 V
Test voltage:
2000 V
Minimum bending radius:
7.5 x cable diameter (for flexible installation)
Traversing speed:
max. 3.3 m/s for 5 m of horizontal
traverse path length
Acceleration:
max. 5 m/s
Flexing and torsion cycles:
min. 10 million.
Torsional stress:
+/- 360/m
plug or socket one end pre-assembled
Part no.
672393
672394
672396
672397
672399
672403
672404
672406
672407
672409
672343
672344
672346
672347
672349
672353
672354
672356
672357
672359

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34
5 G 0,34

Cable structure

Bare copper litz wire, 42 x 0.10 mm


Core insulation polyester, black, blue,
brown
Cores stranded in layers
Sheath, special mix
weld splatter resistant, dull, low adhesion,
flame retardant and self-extinguishing
to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1
Sheath colour: black
Assembly (5-pin)
colour of cores brown, blue, black, white,
green/yellow
AD 5,5 +/-0,2 mm

Note

IP67
A-coded

Length
m

Plug type

1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0

plug, straight
plug, straight
plug, straight
plug, straight
plug, straight
plug, angled
plug, angled
plug, angled
plug, angled
plug, angled
socket straight
socket straight
socket straight
socket straight
socket straight
socket angled
socket angled
socket angled
socket angled
socket angled

socket one end pre-assembled, 3 LED (gn, rd, ye)


Part no.
672413
672414
672416
672417
672419
672363
672364
672366
672367
672369

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

Length
m

5 G 0,34 1,0
5 G 0,34 1,5
5 G 0,34 3,0
5 G 0,34 5,0
5 G 0,34 10,0
5 G 0,34 1,0
5 G 0,34 1,5
5 G 0,34 3,0
5 G 0,34 5,0
5 G 0,34 10,0

Plug type

socket straight with 3 LED


socket straight with LED
socket straight with 3 LED
socket straight with 3 LED
socket straight with 3 LED
socket angled with 3 LED
socket angled with LED
socket angled with 3 LED
socket angled with 3 LED
socket angled with 3 LED

Dimensions and specifications may be changed without prior notice.

882

Properties

very good resistance to oil as per


DIN VDE 0473-811-404/DIN EN 60811-404
good resistance to acids, alkalis and
solvents
not cross-linked
weld splatter resistant
recyclable
halogen-free
Silicone and cadmium-free
Free of substances harmful to paint
adhesion Substances
very high mechanical load capacity
abrasion resistant
wear-resistant
Highly flexible
UV-resistant
ROHS conformant
CE conformant

Cop.
weight
kg / 1000 pcs.
16,5
24,8
49,5
82,5
165,0
16,5
24,8
49,5
82,5
165,0
16,5
24,8
49,5
82,5
165,0
16,5
24,8
49,5
82,5
165,0

Cop.
weight
kg / 1000 pcs.
16,5
24,8
49,5
82,5
165,0
16,5
24,8
49,5
82,5
165,0

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M12 both ends pre-assembled

Technical data

Cable structure

Approval:
UL/cUL approved
Production
in accordance with VDE standards
Temperature range:
fixed installation -40C to +105C
flexible -30C to +105C
Nominal voltage:
300 V
Test voltage:
2000 V
Minimum bending radius:
7.5 x cable diameter (for flexible
installation)
Traversing speed:
max. 3.3 m/s for 5 m of horizontal
traverse path length
Acceleration:
max. 5 m/s
Flexing and torsion cycles:
min. 10 million.
Torsional stress:
+/- 360/m

Bare copper litz wire, 42 x 0.10 mm


Core insulation polyester, black, blue,
brown
Cores stranded in layers
Sheath, special mix
weld splatter resistant, dull, low adhesion,
flame retardant and self-extinguishing
to DIN VDE 0482-332-1-2,
IN EN 60332-1-2/ IEC 60332-1
Sheath colour: black
Assembly (3-pin)
colour in cores brown, blue, black
AD 4,9 +/-0,2 mm
Assembly (4-pin)
colour of cores brown, blue, black, white
AD 5,2 +/-0,2 mm
Assembly (5-pin)
colour of cores brown, blue, black, white, grey
AD 5,5 +/-0,2 mm

670866
670802
670803
670804
670805
670867
670814
670815
670816
670817

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

Length
m

3 x 0,34 1,0
3 x 0,34 1,5
3 x 0,34 3,0
3 x 0,34 5,0
3 x 0,34 10,0
4 x 0,34 1,0
4 x 0,34 1,5
4 x 0,34 3,0
4 x 0,34 5,0
4 x 0,34 10,0

plug straight / socket straight


Part no.
671341
670750
670751
670752
670753
670771
670774
670775
670776
670777
671493
671494
671496
671497
671499

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

Note

*Design for the standard 2 LEDs in the colours:


yellow, green.
3 LEDs in the colours: white, yellow ,green available upon request.
** Sensor cable ROBOFLEX-recycle M12 plug,
straight and socket, angled, pre-assembled on
both side, 5-pin. available on request.
IP67
A-coded

plug straight / socket angled with LED


Part no.

Properties

very good resistance to oil as per


DIN VDE 0473-811-404/DIN EN 60811-404
good resistance to acids, alkalis and
solvents
not cross-linked
weld splatter resistant
recyclable
halogen-free
Silicone and cadmium-free
Free of substances harmful to paint
adhesion Substances
very high mechanical load capacity
abrasion resistant
wear-resistant
Highly flexible
UV-resistant
ROHS conformant
CE conformant

Length
m

3 x 0,34 1,0
3 x 0,34 1,5
3 x 0,34 3,0
3 x 0,34 5,0
3 x 0,34 10,0
4 x 0,34 1,0
4 x 0,34 1,5
4 x 0,34 3,0
4 x 0,34 5,0
4 x 0,34 10,0
5 x 0,34 1,0
5 x 0,34 1,5
5 x 0,34 3,0
5 x 0,34 5,0
5 x 0,34 10,0

Plug type
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
Plug type
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight

Cop.
weight
kg / 1000 pcs.
9,8
14,7
29,4
49,0
98,0
13,1
19,7
39,3
65,5
131,0

Cop.
weight
kg / 1000 pcs.
9,8
14,7
29,4
49,0
98,0
13,1
19,7
39,3
65,5
131,0
16,5
24,8
49,5
82,5
165,0

U
Continuation

883

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M12 both ends pre-assembled


plug straight / socket angled
Part no.
670757
670758
670759
670760
670761
670781
670782
670783
670784
670785
671483
671484
671486
671487
671489

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

3 x 0,34 1,0
3 x 0,34 1,5
3 x 0,34 3,0
3 x 0,34 5,0
3 x 0,34 10,0
4 x 0,34 1,0
4 x 0,34 1,5
4 x 0,34 3,0
4 x 0,34 5,0
4 x 0,34 10,0
5 x 0,34 1,0
5 x 0,34 1,5
5 x 0,34 3,0
5 x 0,34 5,0
5 x 0,34 10,0

plug angled/ socket angled


Part no.
670766
670767
670768
670769
670790
670791
670792
670793
671533
671534
671536
671537

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

Length
m

Length
m

3 x 0,34 1,5
3 x 0,34 3,0
3 x 0,34 5,0
3 x 0,34 10,0
4 x 0,34 1,5
4 x 0,34 3,0
4 x 0,34 5,0
4 x 0,34 10,0
5 x 0,34 1,5
5 x 0,34 3,0
5 x 0,34 5,0
5 x 0,34 10,0

Plug type
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
Plug type
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled

Dimensions and specifications may be changed without prior notice.

884

Cop.
weight
kg / 1000 pcs.
9,8
14,7
29,4
49,0
98,0
13,1
19,7
39,3
65,5
131,0
16,5
24,8
49,5
82,5
165,0

Cop.
weight
kg / 1000 pcs.
14,7
29,4
49,0
98,0
19,7
39,3
65,5
131,0
24,8
49,5
82,5
165,0

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M12 4-pin + PE both ends pre-assembled

Technical data

Cable structure

Approval:
UL/cUL approved
Production
in accordance with VDE standards
Temperature range:
fixed installation -40C to +105C
flexible -30C to +105C
Nominal voltage:
300 V
Test voltage:
2000 V
Minimum bending radius:
7.5 x cable diameter (for flexible
installation)
Traversing speed:
max. 3.3 m/s for 5 m of horizontal
traverse path length
Acceleration:
max. 5 m/s
Flexing and torsion cycles:
min. 10 million.
Torsional stress:
+/- 360/m
both ends pre-assembled
Part no.
672303
672304
672306
672307
672309
672443
672444
672446
672447
672449
672313
672314
672316
672317
672319

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

Bare copper litz wire, 42 x 0.10 mm


Core insulation polyester, black, blue,
brown
Cores stranded in layers
Sheath, special mix
weld splatter resistant, dull, low adhesion,
flame retardant and self-extinguishing
to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1
Sheath colour: black
Assembly (5-pin)
colour of cores brown, blue, black, white,
green/yellow
AD 5,5 +/-0,2 mm

Note

IP67
A-codiert

Length
m
5 G 0,34 1,0
5 G 0,34 1,5
5 G 0,34 3,0
5 G 0,34 5,0
5 G 0,34 10,0
5 G 0,34 1,0
5 G 0,34 1,5
5 G 0,34 3,0
5 G 0,34 5,0
5 G 0,34 10,0
5 G 0,34 1,0
5 G 0,34 1,5
5 G 0,34 3,0
5 G 0,34 5,0
5 G 0,34 10,0

Plug type
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled

both ends pre-assembled, 3 LED (gn, rd, ye)


Part no.
672333
672334
672336
672337
672339
672373
672374
672376
672377
672379
672323
672324
672326
672327
672329

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

Properties

very good resistance to oil as per


DIN VDE 0473-811-404/DIN EN 60811-404
good resistance to acids, alkalis and
solvents
not cross-linked
weld splatter resistant
recyclable
halogen-free
Silicone and cadmium-free
Free of substances harmful to paint
adhesion Substances
very high mechanical load capacity
abrasion resistant
wear-resistant
Highly flexible
UV-resistant
ROHS conformant
CE conformant

Length
m

5 G 0,34 1,0
5 G 0,34 1,5
5 G 0,34 3,0
5 G 0,34 5,0
5 G 0,34 10,0
5 G 0,34 1,0
5 G 0,34 1,5
5 G 0,34 3,0
5 G 0,34 5,0
5 G 0,34 10,0
5 G 0,34 1,0
5 G 0,34 1,5
5 G 0,34 3,0
5 G 0,34 5,0
5 G 0,34 10,0

Plug type
plug straight / socket straight with 3 LED
plug straight / socket straight with 3 LED
plug straight / socket straight with 3 LED
plug straight / socket straight with 3 LED
plug straight / socket straight with 3 LED
plug angled / socket angled with 3 LED
plug angled / socket angled with 3 LED
plug angled / socket angled with 3 LED
plug angled / socket angled with 3 LED
plug angled / socket angled with 3 LED
plug straight / socket angled with 3 LED
plug straight / socket angled with 3 LED
plug straight / socket angled with 3 LED
plug straight / socket angled with 3 LED
plug straight / socket angled with 3 LED

Cop.
weight
kg / 1000 pcs.
16,5
24,8
49,5
82,5
165,0
16,5
24,8
49,5
82,5
165,0
16,5
24,8
49,5
82,5
165,0

Cop.
weight
kg / 1000 pcs.
16,5
24,8
49,5
82,5
165,0
16,5
24,8
49,5
82,5
165,0
16,5
24,8
49,5
82,5
165,0

Dimensions and specifications may be changed without prior notice.

885

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M12 plug straight or angled, pre-assembled on one end, 3-pin,

4-pin and 5-pin

Technical data

Cable structure

Approval:
UL/cUL approved
Production
in accordance with VDE standards
Temperature range:
fixed installation -40C to +105C
flexible -30C to +105C
Nominal voltage:
300 V
Test voltage:
2000 V
Minimum bending radius:
7.5 x cable diameter (for flexible
installation)
Traversing speed:
max. 3.3 m/s for 5 m of horizontal
traverse path length
Acceleration:
max. 5 m/s
Flexing and torsion cycles:
min. 10 million.
Torsional stress:
+/- 360/m
Part no.
670710
670711
670712
670713
670714
670715
670716
670717
670726
670727
670728
670729
670730
670731
670732
670733
671426
671427
671428
671429
671430
671431
671432
671433

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34

Bare copper litz wire, 42 x 0.10 mm


Core insulation polyester, black, blue,
brown
Cores stranded in layers
Sheath, special mix
weld splatter resistant, dull, low adhesion,
flame retardant and self-extinguishing
to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1
Sheath colour: black
Assembly (3-pin)
colour of cores brown, blue, black
AD 4,9 +/-0,2mm
Assembly (4-pin)
colour of cores brown, blue, black, white
AD 5,2 +/-0,2mm
Assembly (5-pin)
colour of cores brown, blue, black, white, grey
AD 5,5 +/-0,2mm

Note

IP67
A-coded

Length
m

Plug type

1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0

plug, straight
plug, straight
plug, straight
plug, straight
plug, angled
plug, angled
plug, angled
plug, angled
plug, straight
plug, straight
plug, straight
plug, straight
plug, angled
plug, angled
plug, angled
plug, angled
plug, straight
plug, straight
plug, straight
plug, straight
plug, angled
plug, angled
plug, angled
plug, angled

Dimensions and specifications may be changed without prior notice.

886

Properties

very good resistance to oil to


DIN VDE 0473-811-404/DIN EN 60811-404
good resistance to acids, alkalis and
solvents
not cross-linked
weld splatter resistant
recyclable
halogen-free
Silicone and cadmium-free
Free of substances harmful to paint
adhesion Substances
very high mechanical load capacity
abrasion resistant
wear-resistant
Highly flexible
UV-resistant
ROHS conformant
CE conformant

Cop.
weight
kg / 1000 pcs.
14,7
29,4
49,0
98,0
14,7
29,4
49,0
98,0
19,7
39,3
65,5
131,0
19,7
39,3
65,5
131,0
24,8
49,5
82,5
165,0
24,8
49,5
82,5
165,0

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M8 femal one end pre-assembled

Technical data

Cable structure

Approval:
UL/cUL approved
Production
in accordance with VDE standards
Temperature range:
fixed installation -40C to +105C
flexible -30C to +105C
Nominal voltage:
300 V
Test voltage:
2000 V
Minimum bending radius:
7.5 x cable diameter (for flexible
installation)
Traversing speed:
max. 3.3 m/s for 5 m of horizontal
traverse path length
Acceleration:
max. 5 m/s
Flexing and torsion cycles:
min. 10 million.
Torsional stress:
+/- 360/m
socket angled with 2 LED
Part no.
670672
670673
670674
670675
670688
670689
670690
670691

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

670668
670669
670670
670671
670656
670657
670658
670659
670684
670685
670686
670687
670693
670694
670695
670696

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

IP67
A-coded

3 x 0,34 1,5
3 x 0,34 3,0
3 x 0,34 5,0
3 x 0,34 10,0
4 x 0,34 1,5
4 x 0,34 3,0
4 x 0,34 5,0
4 x 0,34 10,0

3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34

Properties

very good resistance to oil to


DIN VDE 0473-811-404/DIN EN 60811-404
good resistance to acids, alkalis and
solvents
not cross-linked
weld splatter resistant
recyclable
halogen-free
Silicone and cadmium-free
Free of substances harmful to paint
adhesion Substances
very high mechanical load capacity
abrasion resistant
wear-resistant
Highly flexible
UV-resistant
ROHS conformant
CE conformant

Note

Length
m

plug straight
Part no.

Bare copper litz wire, 42 x 0.10 mm


Core insulation polyester, black, blue,
brown
Cores stranded in layers
Sheath, special mix
weld splatter resistant, dull, low adhesion,
flame retardant and self-extinguishing
to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1
Sheath colour: black
Assembly (3-pin)
colour of cores brown, blue, black
AD 4,9 +/-0,2 mm
Assembly (4-pin)
colour of cores brown. blue, black, white
AD 5,2 +/-0,2 mm

Plug type
socket angled with 2 LED
socket angled with 2 LED
socket angled with 2 LED
socket angled with 2 LED
socket angled with 2 LED
socket angled with 2 LED
socket angled with 2 LED
socket angled with 2 LED

Length
m

Plug type

1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0

socket straight
socket straight
socket straight
socket straight
socket angled
socket angled
socket angled
socket angled
socket straight
socket straight
socket straight
socket straight
socket angled
socket angled
socket angled
socket angled

Cop.
weight
kg / 1000 pcs.
14,7
29,4
49,0
98,0
19,7
39,3
65,5
131,0

Cop.
weight
kg / 1000 pcs.
14,7
29,4
49,0
98,0
14,7
29,4
49,0
98,0
19,7
39,3
65,5
131,0
19,7
39,3
65,5
131,0

Dimensions and specifications may be changed without prior notice.

887

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M8 pre-assembled on both ends

Technical data

Cable structure

Approval:
UL/cUL approved
Production
in accordance with VDE standards
Temperature range:
fixed installation -40C to +105C
flexible -30C to +105C
Nominal voltage:
300 V
Test voltage:
2000 V
Minimum bending radius:
7.5 x cable diameter (for
flexible installation)
Traversing speed:
max. 3.3 m/s for 5 m of horizontal
traverse path length
Acceleration:
max. 5 m/s
Flexing and torsion cycles:
min. 10 million.
Torsional stress:
+/- 360/m

Bare copper litz wire, 42 x 0.10 mm


Cores stranded in layers
Sheath, special mix
weld splatter resistant, dull, low adhesion,
flame retardant and self-extinguishing
to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1
Sheath colour: black
Assembly (3-pin)
colour of cores brown, blue, black
AD 4,9 +/-0,2mm
Assembly (4-pin)
colour of cores brown, blue, black, white
AD 5,2 +/-0,2mm

Note

* Design for the standard 2 LEDs in the colours:


yellow, green.
IP67
A-coded

plug straight / socket angled with 2 LED


Part no.
670849
670850
670851
670852
670853
670861
670862
670863
670864
670865

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

Length
m

3 x 0,34 1,0
3 x 0,34 1,5
3 x 0,34 3,0
3 x 0,34 5,0
3 x 0,34 10,0
4 x 0,34 1,0
4 x 0,34 1,5
4 x 0,34 3,0
4 x 0,34 5,0
4 x 0,34 10,0

plug straight / socket straight


Part no.
671356
670822
670823
670824
670825
671351
670834
670835
670836
670837

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

Properties

very good resistance to oil


to DIN VDE 0473-811-404/
DIN EN 60811-404
good resistance to acids, alkalis and
solvents
not cross-linked
weld splatter resistant
recyclable
halogen-free
Silicone and cadmium-free
Free of substances harmful to paint
adhesion Substances
very high mechanical load capacity
abrasion resistant
wear-resistant
Highly flexible
UV-resistant
ROHS conformant
CE conformant

Length
m

3 x 0,34 1,0
3 x 0,34 1,5
3 x 0,34 3,0
3 x 0,34 5,0
3 x 0,34 10,0
4 x 0,34 1,0
4 x 0,34 1,5
4 x 0,34 3,0
4 x 0,34 5,0
4 x 0,34 10,0

Plug type
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
plug straight / socket, angled with 2 LED
Plug type
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight

Cop.
weight
kg / 1000 pcs.
9,8
14,7
29,4
49,0
98,0
13,1
19,7
39,3
65,5
131,0

Cop.
weight
kg / 1000 pcs.
9,8
14,7
29,4
49,0
98,0
13,1
19,7
39,3
65,5
131,0

Continuation

888

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M8 pre-assembled on both ends


plug straight / socket angled
Part no.
671332
670826
670827
670828
670829
671333
670838
670839
670840
670841

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

3 x 0,34 1,0
3 x 0,34 1,5
3 x 0,34 3,0
3 x 0,34 5,0
3 x 0,34 10,0
4 x 0,34 1,0
4 x 0,34 1,5
4 x 0,34 3,0
4 x 0,34 5,0
4 x 0,34 10,0

plug angled / socket angled


Part no.
671334
670830
670831
670832
670833
671335
670842
670843
670844
670845

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

Length
m

Length
m

3 x 0,34 1,0
3 x 0,34 1,5
3 x 0,34 3,0
3 x 0,34 5,0
3 x 0,34 10,0
4 x 0,34 1,0
4 x 0,34 1,5
4 x 0,34 3,0
4 x 0,34 5,0
4 x 0,34 10,0

Plug type
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
Plug type
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled

Cop.
weight
kg / 1000 pcs.
9,8
14,7
29,4
49,0
98,0
13,1
19,7
39,3
65,5
131,0

Cop.
weight
kg / 1000 pcs.
9,8
14,7
29,4
49,0
98,0
13,1
19,7
39,3
65,5
131,0

Dimensions and specifications may be changed without prior notice.

889

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M8 plug, straight or angled, pre-assembled on one side, 3-pin


and 4-pin

Technical data

Approval:
UL/cUL approved
Production
in accordance with VDE standards
Temperature range:
fixed installation -40C to +105C
flexible -30C to +105C
Nominal voltage:
300 V
Test voltage:
2000 V
Minimum bending radius:
7.5 x cable diameter (for flexible installation)
Traversing speed:
max. 3.3 m/s for 5 m of horizontal traverse
path length
Acceleration:
max. 5 m/s
Flexing and torsion cycles:
min. 10 million.
Torsional stress:
+/- 360/m
Part no.
670660
670661
670662
670663
670664
670665
670666
670667
670676
670677
670678
670679
670680
670681
670682
670683

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34

Cable structure

Bare copper litz wire, 42 x 0.10 mm


Core insulation polyester, black, blue,
brown
Cores stranded in layers
Sheath, special mix
weld splatter resistant, dull, low adhesion,
flame retardant and self-extinguishing
to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1
Sheath colour: black
Assembly (3-pin)
colour of cores brown, blue, black
AD 4,9 +/-0,2 mm
Assembly (4-pin)
colour of cores brown, blue, black, white
AD 5,2 +/-0,2 mm

Note

IP67
A-coded

Length
m

Plug type

1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0
1,5
3,0
5,0
10,0

plug, straight
plug, straight
plug, straight
plug, straight
plug, angled
plug, angled
plug, angled
plug, angled
plug, straight
plug, straight
plug, straight
plug, straight
plug, angled
plug, angled
plug, angled
plug, angled

Dimensions and specifications may be changed without prior notice.

890

Properties

very good resistance to oil as per


DIN VDE 0473-811-404/DIN EN 60811-404
good resistance to acids, alkalis and
solvents
not cross-linked
weld splatter resistant
recyclable
halogen-free
Silicone and cadmium-free
Free of substances harmful to paint
adhesion Substances
very high mechanical load capacity
abrasion resistant
wear-resistant
Highly flexible
UV-resistant
ROHS conformant
CE conformant

Cop.
weight
kg / 1000 pcs.
14,7
29,4
49,0
98,0
14,7
29,4
29,4
98,0
19,7
39,3
65,5
131,0
19,7
39,3
65,5
131,0

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M12 sensor cable screened one end pre-assembled

Technical data

Cable structure

Approval:
UL/cUL approved
Production
in accordance with VDE standards
Temperature range:
fixed installation -40C to +105C
flexible -30C to +105C
Nominal voltage:
300 V
Test voltage:
2000 V
Minimum bending radius:
7.5 x cable diameter (for flexible
installation)
Traversing speed:
max. 3.3 m/s for 5 m of horizontal
traverse path length
Acceleration:
max. 5 m/s
Flexing and torsion cycles:
min. 10 million.
Torsional stress:
+/- 360/m
plug straight pre-assembled
Part no.
671893
671894
671896
671897
671899
671903
671904
671906
671907
671909
671913
671914
671916
671917
671919
671923
671924
671926
671927
671929
671933
671934
671936
671937
671939
671943
671944
671946
671947
671949

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34

Bare copper stranded wire, 42 x 0.10 mm


Cores stranded in layers
Polyester foil taping
Screening of tinned copper braid,
coverage approx. 85%, D-screen for Robot
applications
Special compound sheath, weld-splatter
resistant, recyclable, matt, low-adhesion,
flame retardant and self-extinguishing
to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1
Sheath colour: black
Assembly (3-pin)
Core insulation polyester, black, brown, blue,
black
Outer diameter 5,2 +/-0.2 mm
Assembly (4-pin)
Core insulation polyester, brown, blue, black,
white
Outer diameter 5.5 +/-0.2 mm
Assembly (5-pin)
Core insulation polyester, brown, blue, black,
white, green
Outer diameter 6,0+/-0.2 mm

Length
m

Plug type

1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0

plug, straight
plug, straight
plug, straight
plug, straight
plug, straight
plug, angled
plug, angled
plug, angled
plug, angled
plug, angled
plug, straight
plug, straight
plug, straight
plug, straight
plug, straight
plug, angled
plug, angled
plug, angled
plug, angled
plug, angled
plug, straight
plug, straight
plug, straight
plug, straight
plug, straight
plug, angled
plug, angled
plug, angled
plug, angled
plug, angled

Cop.
weight
kg / 1000 pcs.
19,6
29,4
58,8
98,0
196,0
19,6
29,4
58,8
98,0
196,0
24,2
36,3
72,6
121,0
242,0
24,2
36,3
72,6
121,0
242,0
30,0
45,0
90,0
150,0
300,0
30,0
45,0
90,0
150,0
300,0

Properties

very good resistance to oil as per


DIN VDE 0473-811-404/DIN EN 60811-404
good resistance to acids, alkalis and
solvents
not cross-linked
weld splatter resistant
recyclable
halogen-free
Silicone and cadmium-free
Free of substances harmful to paint
adhesion Substances
very high mechanical load capacity
abrasion resistant
wear-resistant
Highly flexible
UV-resistant
ROHS conformant
CE conformant

Note

IP67
A-coded

Continuation

891

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M12 sensor cable screened one end pre-assembled


socket one end pre-assembled
Part no.
671873
671874
671876
671877
671879
671883
671884
671886
671887
671889
671833
671834
671836
671837
671839
671843
671844
671846
671847
671849
671854
671850
671851
671852
671853
671859
671855
671856
671857
671858

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34

Length
m

Plug type

1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0

socket straight
socket straight
socket straight
socket straight
socket straight
socket angled
socket angled
socket angled
socket angled
socket angled
socket straight
socket straight
socket straight
socket straight
socket straight
socket angled
socket angled
socket angled
socket angled
socket angled
socket straight
socket straight
socket straight
socket straight
socket straight
socket angled
socket angled
socket angled
socket angled
socket angled

Dimensions and specifications may be changed without prior notice.

892

Cop.
weight
kg / 1000 pcs.
19,6
29,4
58,8
98,0
196,0
19,6
29,4
58,8
98,0
196,0
24,2
36,3
72,6
121,0
242,0
24,2
36,3
72,6
121,0
242,0
30,0
45,0
90,0
150,0
300,0
30,0
45,0
90,0
150,0
300,0

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M12 sensor cable screened both ends pre-assembled

Technical data

Cable structure

Approval:
UL/cUL approved
Production
in accordance with VDE standards
Temperature range:
fixed installation -40C to +105C
flexible -30C to +105C
Nominal voltage:
300 V
Test voltage:
2000 V
Minimum bending radius:
7.5 x cable diameter (for flexible
installation)
Traversing speed:
max. 3.3 m/s for 5 m of horizontal
traverse path length
Acceleration:
max. 5 m/s
Flexing and torsion cycles:
min. 10 million.
Torsional stress:
+/- 360/m
plug / socket
Part no.
671953
671954
671956
671957
671759
671963
671964
671966
671967
671969
671973
671974
671976
671977
671979
671983
671984
671986
671988
671989
671993
671994
671996
671997
671999
672003
672004
672006
672007
672009
672013
672014
672016
672017
672019

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
4 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
5 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34
3 x 0,34

Bare copper stranded wire, 42 x 0.10 mm


Cores stranded in layers
Polyester foil taping
Screening of tinned copper braid,
coverage approx. 85%, D-screen for
robot applications
Special compound sheath, weld-splatter
resistant, recyclable, matt, low-adhesion,
flame retardant and self-extinguishing
to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/IEC 60332-1
Sheath colour: black
Assembly (3-pin)
Core insulation polyester, black, brown,
blue, black
Outer diameter 5,2 +/-0.2 mm
Assembly (4-pin)
Core insulation polyester, brown, blue,
black, white
Outer diameter 5.5 +/-0.2 mm
Assembly (5-pin)
Core insulation polyester, brown, blue,
black, white, green
Outer diameter 6,0 +/-0.2 mm

Length
m

Plug type

1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0
1,0
1,5
3,0
5,0
10,0

plug straight / socket straight


plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket straight
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug straight / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled

Cop.
weight
kg / 1000 pcs.
19,6
29,4
58,8
98,0
196,0
24,2
36,3
72,6
121,0
242,0
30,0
45,0
90,0
150,0
300,0
19,6
29,4
58,8
98,0
196,0
24,2
36,3
72,6
121,0
242,0
30,0
45,0
90,0
150,0
300,0
19,6
29,4
58,8
98,0
196,0

Properties

very good resistance to oil to


DIN VDE 0473-811-404/DIN EN 60811-404
good resistance to acids, alkalis and
solvents
not cross-linked
weld splatter resistant
recyclable
halogen-free
Silicone and cadmium-free
Free of substances harmful to paint
adhesion Substances
very high mechanical load capacity
abrasion resistant
wear-resistant
Highly flexible
UV-resistant
ROHS conformant
CE conformant

Note

IP67
A-coded

U
Continuation

893

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle M12 sensor cable screened both ends pre-assembled


plug / socket
Part no.
672023
672024
672026
672027
672029
672033
672034
672036
672037
672039

Cable type /
cross-sec.
mm
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle
ROBOFLEX-recycle

Length
m
4 x 0,34 1,0
4 x 0,34 1,5
4 x 0,34 3,0
4 x 0,34 5,0
4 x 0,34 10,0
5 x 0,34 1,0
5 x 0,34 1,5
5 x 0,34 3,0
5 x 0,34 5,0
5 x 0,34 10,0

Plug type
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled
plug angled / socket angled

Dimensions and specifications may be changed without prior notice.

894

Cop.
weight
kg / 1000 pcs.
24,2
36,3
72,6
121,0
242,0
30,0
45,0
90,0
150,0
300,0

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle Twin cables M12 to M12

Technical data

Approval:
UL/cUL approved
Production
in accordance with VDE standards
Temperature range:
fixed installation -40C to +105C
flexible -30C to +105C
Nominal voltage:
300 V
Test voltage:
2000 V
Minimum bending radius:
7.5 x cable diameter
(for flexible installation)
Traversing speed:
max. 3.3 m/s for 5 m of horizontal
traverse path length
Acceleration:
max. 5 m/s
Flexing and torsion cycles:
min. 10 million.
Torsional stress:
+/- 360/m

Cable structure

Assembly (3-pin)
Bare copper litz wire, 42 x 0.10 mm
Core insulation polyester, black, blue,
brown
Cores stranded in layers
Sheath, special mix
weld splatter resistant, dull, low adhesion,
flame retardant and self-extinguishing
to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1
Sheath colour: black
Outer diameter 4.9 +/-0.2 mm
Assembly (4-pin)
Bare copper litz wire, 42 x 0.10 mm
Core insulation polyester, black, brown,
white, blue
Cores stranded in layers
Sheath, special mix
weld splatter resistant, dull, low adhesion,
flame retardant and self-extinguishing
to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1
Sheath colour: black
Outer diameter 5,2 +/-0.2 mm

Properties

very good resistance to oil to


DIN VDE 0473-811-404/DIN EN 60811-404
good resistance to acids, alkalis and
solvents
not cross-linked
weld splatter resistant
recyclable
halogen-free
Silicone and cadmium-free
Free of substances harmful to paint
adhesion Substances
very high mechanical load capacity
abrasion resistant
wear-resistant
Highly flexible
UV-resistant
ROHS conformant
CE conformant

Note

* Twin cables with sensor cable


ROBOFLEX recycle M12 to M8 and other
configurations and lengths available on request.

Dimensions and specifications may be changed without prior notice.

895

Pre-assembled Cables / ROBOFLEX-recycle

ROBOFLEX-recycle Twin cables M12 to M12

Technical data

Approval:
UL/cUL approved
Production
in accordance with VDE standards
Temperature range:
fixed installation -40C to +105C
flexible -30C to +105C
Nominal voltage:
300 V
Test voltage:
2000 V
Minimum bending radius:
7.5 x cable diameter (for flexible
installation)
Traversing speed:
max. 3.3 m/s for 5 m of horizontal traverse
path length
Acceleration:
max. 5 m/s
Flexing and torsion cycles:
min. 10 million.
Torsional stress:
+/- 360/m

Cable structure

Assembly (3-pin)
Bare copper litz wire, 42 x 0.10 mm
Core insulation polyester, black, blue, brown
Cores stranded in layers
Sheath, special mix
weld splatter resistant, dull, low adhesion,
flame retardant and self-extinguishing
to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1
Sheath colour: black
Outer diameter 4.9 +/-0.2 mm
Assembly (4-pin)
Bare copper litz wire, 42 x 0.10 mm
Core insulation polyester, black, brown, white,
blue
Cores stranded in layers
Sheath, special mix
weld splatter resistant, dull, low adhesion,
flame retardant and self-extinguishing
to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2/ IEC 60332-1
Sheath colour: black
Outer diameter 5,2 +/-0.2 mm

Dimensions and specifications may be changed without prior notice.

896

Properties

very good resistance to oil to


DIN VDE 0473-811-404/DIN EN 60811-404
good resistance to acids, alkalis and
solvents
not cross-linked
weld splatter resistant
recyclable
halogen-free
Silicone and cadmium-free
Free of substances harmful to paint
adhesion Substances
very high mechanical load capacity
abrasion resistant
wear-resistant
Highly flexible
UV-resistant
ROHS conformant
CE conformant

Note

* Design for the Standard


2 LEDs in the colours: yellow, green;
3 LEDs in the colours: white, yellow, green available upon request.
** Twin cables with sensor cable
ROBOFLEX recycle M12 to M8 and other
configurations and lengths - available on
request.

897

CONNECTING CABLES & EXTENSIONS

Designation

Properties

Approvals

Page
900

PVC Connecting cables

901

Rubber Connecting cables


YELLOWFLEX Connecting cables

meter marking

902

PUR Connecting cables

meter marking

903

Extensions/supply cables

CEE extensions, cold equipment cables, PVC extensions

904

Front connector cables for Simatic S7

905

899

Pre-assembled Cables / Connecting and Extension Cables

PVC connecting cables

Technical data

Temperature range
flexing -5C to +70C
fixed installation -40C to +70C
Nominal voltage
H03VV-F: U0/U 300/300 V
H05VV-F: U0/U 300/500 V
Test voltage 2000 V
Assembly
- End 1: Plug
- End 2: 25 respectively 30 mm
stripped with wire end ferrule

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of PVC
Core identification to DIN VDE 0293-308
Cores stranded in layers
GN-YE conductor, 3 cores and above
Outer sheath of PVC
Sheath colour see table below

Note

G = with green-yellow conductor


x = without green-yellow conductor
On request also with international
approval.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

H03VV-F
This cable is highly suitable as a hand tool connection for lightweight applications. It is often
used as a connecting cable for household appliances.
H05VV-F
This cable is highly suitable as a hand tool connection for medium-weight applications. It can
also be used in wet rooms. As a connecting cable: for machine installation.
Part no.
black

white

84412
84413
84420
84414
84415
84422
84424
84426
86870
87127
86765
86867
86764
84437
84440
84400
84401
87748
87137
87138
84453
84402
84403
87074
84464
84467
84470
84404
84405
87142

84416
84417
84421
84418
84419
84423
84425
84427
84430
87128
87130
84434
87575
84438
84441
84406
84407
84447
87139
87140
84454
84408
84409
87141
84465
84468
84471
84410
84411
87143

grey

84428
84429
84431
84432
84433
84435
84436
84439
84442
87725
84446
87277
84451
84452
84455
84459
87410
84460
84466
84469
84472
84475
87503
84476

Cable type /
cross-sec.
mm
H03VVH2-F 2 x 0,75
H03VVH2-F 2 x 0,75
H03VVH2-F 2 x 0,75
H03VV-F 2 x 0,75
H03VV-F 2 x 0,75
H03VV-F 2 x 0,75
H03VV-F 2 x 0,75
H03VV-F 2 x 0,75
H03VV-F 2 x 0,75
H05VV-F 2 x 1,0
H05VV-F 2 x 1,0
H05VV-F 2 x 1,0
H03VV-F 3 G 0,75
H03VV-F 3 G 0,75
H03VV-F 3 G 0,75
H03VV-F 3 G 0,75
H03VV-F 3 G 0,75
H03VV-F 3 G 0,75
H05VV-F 3 G 1,0
H05VV-F 3 G 1,0
H05VV-F 3 G 1,0
H05VV-F 3 G 1,0
H05VV-F 3 G 1,0
H05VV-F 3 G 1,0
H05VV-F 3 G 1,5
H05VV-F 3 G 1,5
H05VV-F 3 G 1,5
H05VV-F 3 G 1,5
H05VV-F 3 G 1,5
H05VV-F 3 G 1,5

Dimensions and specifications may be changed without prior notice.

900

Length
m
2,0
3,0
5,0
2,0
3,0
5,0
2,0
3,0
5,0
2,0
3,0
5,0
2,0
3,0
5,0
2,0
3,0
5,0
2,0
3,0
5,0
2,0
3,0
5,0
2,0
3,0
5,0
2,0
3,0
5,0

Plug type
Euro plug
Euro plug
Euro plug
Euro plug
Euro plug
Euro plug
Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, angled

Cop.
weight
kg / 1000 pcs.
28,8
43,2
72,0
28,8
43,2
72,0
28,8
43,2
72,0
38,0
57,0
95,0
43,2
64,8
108,0
43,2
64,8
108,0
58,0
87,0
145,0
58,0
87,0
145,0
86,0
129,0
215,0
86,0
129,0
215,0

AWG-No.
19
19
19
19
19
19
19
19
19
18
18
18
19
19
19
19
19
19
18
18
18
18
18
18
16
16
16
16
16
16

Pre-assembled Cables / Connecting and Extension Cables

Rubber connecting cables

Technical data

Temperature range
flexing -30C to +60C
Nominal voltage
H05RR-F / H05RN-F: U0/U 300/500 V
H07RN-F: U0/U 450/750 V
Test voltage
H05RR-F / H05RN-F: 2000 V
H07RN-F: 2500 V
Assembly
- End 1: Plug
- End 2: 25 respectively 30 mm
stripped with wire end ferrule

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insualtion of rubber
Cores identification to DIN VDE 0293-308
Cores stranded in layers
GN-YE conductor, 3 cores and above
Outer sheath of rubber
Sheath colour black

Note

G = with green-yellow conductor


x = without green-yellow conductor
On request also with international approval.
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

H05RR-F
Lightweight rubber-sheathed cable for use as a hand tool connection and lightweight workshop tools for light to medium-weight applications in dry
and wet rooms.
H05RN-F
Medium-weight rubber-sheathed cable for use as a hand tool connection and lightweight workshop equipment for light to medium-weight applications
in dry rooms, wet rooms outdoors and in industrial water.
H07RN-F
Heavyweight rubber-sheathed cable for use on heavy equipment and tools (agricultural, construction industry). For heavyweight applications in dry
rooms, wet rooms, outdoors and in
industrial water.
Part no.
black
84481
84482
84483
87738
86961
84485
86960
87406
84487
87690
84489
84490
84492
84493
84494
86740
87145
87604
84496
84497
84498
86741
87084
84499
84653
84654
84655

Cable type /
cross-sec.
mm
H05RR-F 2 x 0,75
H05RR-F 2 x 0,75
H05RR-F 2 x 0,75
H05RR-F 2 x 1,0
H05RR-F 2 x 1,0
H05RR-F 2 x 1,0
H05RR-F 2 x 1,5
H05RR-F 2 x 1,5
H05RR-F 2 x 1,5
H05RR-F 3 G 0,75
H05RR-F 3 G 0,75
H05RR-F 3 G 0,75
H05RR-F 3 G 0,75
H05RR-F 3 G 0,75
H05RR-F 3 G 0,75
H07RN-F 3 G 1,0
H07RN-F 3 G 1,0
H07RN-F 3 G 1,0
H07RN-F 3 G 1,0
H07RN-F 3 G 1,0
H07RN-F 3 G 1,0
H07RN-F 3 G 1,5
H07RN-F 3 G 1,5
H07RN-F 3 G 1,5
H07RN-F 3 G 1,5
H07RN-F 3 G 1,5
H07RN-F 3 G 1,5

Length
m

Plug type

3,0
5,0
10,0
3,0
5,0
10,0
3,0
5,0
10,0
3,0
5,0
10,0
3,0
5,0
10,0
3,0
5,0
10,0
3,0
5,0
10,0
3,0
5,0
10,0
3,0
5,0
10,0

Central contour connector


Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, angled

Cop.
weight
kg / 1000 pcs.
43,2
72,0
144,0
57,6
96,0
192,0
86,4
144,0
288,0
64,8
108,0
216,0
64,8
108,0
216,0
86,4
144,0
288,0
86,4
144,0
288,0
129,6
216,0
432,0
129,6
216,0
432,0

AWG-No.
18
18
18
17
17
17
16
16
16
18
18
18
18
18
18
17
17
17
17
17
17
16
16
16
16
16
16

Dimensions and specifications may be changed without prior notice.

901

Pre-assembled Cables / Connecting and Extension Cables

YELLOWFLEX - connecting cable meter marking

Technical data

Rubber sheathed cable adapted to


DIN VDE 0285-525-2-21 /
DIN EN 50525-2-21
Temperature range
flexing -25C to +60C
fixed installation -30C to +60C
Permissible operating temperature
at conductor +60C
Nominal voltage U0/U 450/750 V
with protected fixed installation
U0/U 600/1000 V
Highest permissible operating voltage
in three-phase and one-phase
a.c. systems U0/U 476/825 V
in direct current system
U0/U 619/1238 V
Test voltage 2500 V
Minimum bending radius
for fixed installation 4x cable
for guiding over roller 7,5x cable
during winding on drums 5x cable
Assembly
- End 1: Plug
- End 2: 30 mm stripped
with wire end ferrule

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of rubber, EI4 to
DIN VDE 0207-363-1 / DIN EN 50363-1
Core identification to DIN VDE 0293-308
- up to 5 cores coloured
- from 6 cores, black with continuous
white numbering
GN-YE conductor, 3 cores and above
Cores stranded in layers with
optimal lay-length
Outer sheath of special EM2 to
DIN VDE 0207-363-2-1/DIN EN 50363-2-1
Sheath colour yellow (RAL 1021)
with meter marking

Properties

Increased stability
Tear-resistant
Resistant to
Atmospheric influences
Largely resistant to
Oils and fats
Tests
Behaviour in fire
to DIN VDE 0482-332-1-2
DIN EN 60332-2-1, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)

Note

G = with green-yellow conductor


x = without green-yellow conductor.
individual marking

Application

These robust rubber sheathed cables can be used where high demands are placed flexibility and mechanical stress. For application in dry, moist and
wet rooms and in open air, in steel works and rolling mills in heating and air-conditioning systems, in the bottling industry, in machinery and plant
construction, in the chemical industry as well as for the professional and the hobby enthusiast. The choice of yellow as the sheath colour ensures
additional safety. Can be used in potentially explosive areas acc. to DIN VDE 0165.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
orange
650950
650951
650952
650953
650958
650959
650960
650961
650954
650955
650956
650957
650962
650963
650964
650965

Cable type /
cross-sec.
mm
YELLOWFLEX
YELLOWFLEX
YELLOWFLEX
YELLOWFLEX
YELLOWFLEX
YELLOWFLEX
YELLOWFLEX
YELLOWFLEX
YELLOWFLEX
YELLOWFLEX
YELLOWFLEX
YELLOWFLEX
YELLOWFLEX
YELLOWFLEX
YELLOWFLEX
YELLOWFLEX

2 x 1,0
2 x 1,0
2 x 1,0
2 x 1,0
2 x 1,5
2 x 1,5
2 x 1,5
2 x 1,5
3 G 1,0
3 G 1,0
3 G 1,0
3 G 1,0
3 G 1,5
3 G 1,5
3 G 1,5
3 G 1,5

Length
m

Plug type

2,0
3,0
5,0
10,0
2,0
3,0
5,0
10,0
2,0
3,0
5,0
10,0
2,0
3,0
5,0
10,0

Central contour connector


Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight

Dimensions and specifications may be changed without prior notice.

902

Cop.
weight
kg / 1000 pcs.
38,0
57,0
95,0
190,0
58,0
87,0
145,0
290,0
58,0
87,0
145,0
290,0
86,0
129,0
215,0
430,0

AWG-No.
17
17
17
17
16
16
16
16
17
17
17
17
16
16
16
16

Pre-assembled Cables / Connecting and Extension Cables

PUR connecting cables, orange

Technical data

Cable structure

Temperature range
-40C to +80C
Nominal voltage
H05BQ-F: U0/U 300/500 V
H07BQ-F: U0/U 450/750 V
Test voltage
H05BQ-F: 2000 V
H07BQ-F: 2500 V
Assembly
- End 1: Plug
- End 2: 30 mm stripped
with wire end ferrule

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insualtion of rubber
Core identification to DIN VDE 0293-308
Cores stranded in layers
GN-YE conductor, 3 cores and above
Outer sheath of PUR
Sheath colour orange

Note

G = with green-yellow conductor


x = without green-yellow conductor
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

These cables can be used for medium mechanical loads in dry, damp or wet environments, e. g. for connecting agricultural and commercial equipment
and heaters provided there is no danger of contact with the hot parts or by radiation of heat. These robust and flexible cables are used for electrical
tools such as drills and hand-held circular saws, as well as for portable motors and machinery in agriculture, at building sites, docks and refrigeration
plants.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
orange
84656
87802
84657
84658
84663
84664
84665
84666
84669
84670
86989
84671
84659
84660
84661
84662
84667
86775
86774
84668
84672
86782
87548
84673

Cable type /
cross-sec.
mm
H05BQ-F 2 x 0,75
H05BQ-F 2 x 0,75
H05BQ-F 2 x 0,75
H05BQ-F 2 x 0,75
H05BQ-F 2 x 1,0
H05BQ-F 2 x 1,0
H05BQ-F 2 x 1,0
H05BQ-F 2 x 1,0
H07BQ-F 2 x 1,5
H07BQ-F 2 x 1,5
H07BQ-F 2 x 1,5
H07BQ-F 2 x 1,5
H05BQ-F 3 G 0,75
H05BQ-F 3 G 0,75
H05BQ-F 3 G 0,75
H05BQ-F 3 G 0,75
H05BQ-F 3 G 1,0
H05BQ-F 3 G 1,0
H05BQ-F 3 G 1,0
H05BQ-F 3 G 1,0
H07BQ-F 3 G 1,5
H07BQ-F 3 G 1,5
H07BQ-F 3 G 1,5
H07BQ-F 3 G 1,5

Length
m

Plug type

2,0
3,0
5,0
10,0
2,0
3,0
5,0
10,0
2,0
3,0
5,0
10,0
2,0
3,0
5,0
10,0
2,0
3,0
5,0
10,0
2,0
3,0
5,0
10,0

Central contour connector


Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
Central contour connector
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight
PROTECTED PLUG, straight

Cop.
weight
kg / 1000 pcs.
28,8
43,2
72,0
144,0
38,4
57,6
96,0
192,0
58,0
87,0
145,0
290,0
43,2
64,8
108,0
216,0
58,0
87,0
145,0
290,0
86,0
129,0
215,0
430,0

AWG-No.
18
18
18
18
17
17
17
17
16
16
16
16
18
18
18
18
17
17
17
17
16
16
16
16

Dimensions and specifications may be changed without prior notice.

903

Pre-assembled Cables / Connecting and Extension Cables

Extensions / Supply cables

CEE-Extensions / Cold equipment /

PVC-Extensions

CEE-Extensions
Part no.
84688
84689
87164
84690
84691
87416

Part no.
87476
86762
84674
87845
84675
87196
84676
87549
Part no.
87445
87919
84178

Cable type /
cross-sec.
mm
H07RN-F 5 G 1,5
H07RN-F 5 G 1,5
H07RN-F 5 G 1,5
H07RN-F 5 G 2,5
H07RN-F 5 G 2,5
H07RN-F 5 G 2,5

Length
m

Cable colour

Plug 1

Plug 2

AWG-No.

5,0
10,0
25,0
5,0
10,0
25,0

black
black
black
black
black
black

CEE connector 16A


CEE connector 16A
CEE connector 16A
CEE connector 32A
CEE connector 32A
CEE connector 32A

CEE coupling 16A


CEE coupling 16A
CEE coupling 16A
CEE coupling 32A
CEE coupling 32A
CEE coupling 32A

16
16
16
14
14
14

Cable type /
cross-sec.
mm
H05VV-F 3 G 0,75
H05VV-F 3 G 0,75
H05VV-F 3 G 0,75
H05VV-F 3 G 0,75
H05VV-F 3 G 1,0
H05VV-F 3 G 1,0
H05VV-F 3 G 1,0
H05VV-F 3 G 1,0

Length
m

Cable colour

Plug 1

Plug 2

AWG-No.

black
grey
black
grey
grey
black
grey
black

PROTECTED PLUG, angled


PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, angled
PROTECTED PLUG, angled

Cold device socket


Cold device socket
Cold device socket
Cold device socket
Cold device socket
Cold device socket
Cold device socket
Cold device socket

19
19
19
19
17
17
17
17

Cable type /
cross-sec.
mm
H05VV-F 3 G 1,5
H05VV-F 3 G 1,5
H05VV-F 3 G 1,5

Length
m

Cable colour

Plug 1

Plug 2

AWG-No.

white
white
white

PROTECTED PLUG, straight


PROTECTED PLUG, straight
PROTECTED PLUG, straight

PROTECTED PLUG coupling


PROTECTED PLUG coupling
PROTECTED PLUG coupling

16
16
16

2,0
2,0
3,0
3,0
2,0
2,0
3,0
3,0

2,0
3,0
5,0

Dimensions and specifications may be changed without prior notice.

904

Pre-assembled Cables / Connecting and Extension Cables

Front connecting cables for Simatic S7

Cable structure

Properties

Cable cores 0,75 mm in


dark blue (RAL 5010)
Printed characters in white
Numbers acc. to allocation in the plug
Original front connector can be
completely allocated
Cores cut flush
Customised pre-assembly possible

Advantages
Tremendous time savings
Quick wiring
Considerably easier troubleshooting
Customised pre-assembled cable

Note

Other lengths, dimensions, colours


and specials conditions possible on
request

Application

These pre-assembled cables with pre-wired front connectors are highly suitable for Simatic S7 programmable logic controllers (PLC).
As opposed to past days when you had to cut to length, strip, crimp, screw in and mark, pre-wired front connectors offer the customer a host of
advantages for the Simatic S7 system.
Part no.

Connection type

Front connector, 20-pole


650091
Screw fitting version
650200
Screw fitting version
650201
Screw fitting version
84867
Spring version
84868
Spring version
84869
Spring version
650202
Crimp version
650203
Crimp version
650088
Crimp version
Front connector, 40-pole
650092
Screw fitting version
650204
Screw fitting version
650205
Screw fitting version
84870
Spring version
84871
Spring version
84872
Spring version
650206
Crimp version
650207
Crimp version
650086
Crimp version
Front connector, 48-pole
650208
Screw fitting version
650209
Screw fitting version
650210
Screw fitting version
650211
Spring version
650212
Spring version
650213
Spring version
84873
Crimp version
84874
Crimp version
84875
Crimp version

Length
m

Cop.
weight
kg / 1000 pcs.

AWG-No.

2,0
3,0
5,0
2,0
3,0
5,0
2,0
3,0
5,0

324,0
468,0
756,0
324,0
468,0
756,0
324,0
468,0
756,0

19
19
19
19
19
19
19
19
19

2,0
3,0
5,0
2,0
3,0
5,0
2,0
3,0
5,0

648,0
936,0
1512,0
648,0
936,0
1512,0
648,0
936,0
1512,0

19
19
19
19
19
19
19
19
18

2,0
3,0
5,0
2,0
3,0
5,0
2,0
3,0
5,0

746,0
1077,0
1739,0
746,0
1077,0
1739,0
746,0
1077,0
1739,0

19
19
19
19
19
19
19
19
19

Dimensions and specifications may be changed without prior notice.

905

906

SPIRAL CABLES

Designation

Page

PVC spiral cable

908

PUR spiral cable, black

909

PUR spiral cable, orange

911

PUR electronics spiral cable, unscreened

913

PUR electronics spiral cable, screened

915

907

Spiral Cables

PVC spiral cables

Technical data

Temperature range
flexing -5C to +70C
Nominal voltage
H03VV-F: U0/U 300/300 V
H05VV-F: U0/U 300/500 V
Test voltage 2000 V
Expansion ratio 1:3
straight ends
in each case 200 mm

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of PVC
Core identification to DIN VDE 0293-308
GN-YE conductor, 3 cores and above
Cores stranded in layers
Outer sheath of PVC
Sheath colour see table below

Note

On request closed spiral lengths up to max.


5000 mm possible.
As well in axial construction
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Lighting industry
Data installations
Shops
Telecommunication

Part no.
black

white

Cross-section
mm

84500
84502
84504
84506
84508
84509
84510
84517
84519
84521
84523
84525
84526
84527
84534
84536
84538
84540
84542
84543
84544
84585
84587
84589
84591
84593
84594
84595
84602
84604
84606
84608
84610
84611
84612

84700
84702
84704
84706
84708
84709
84710
84717
84719
84721
84723
84725
84726
84727
84734
84736
84738
84740
84742
84743
84744
84785
84787
84789
84791
84793
84794
84795
84802
84804
84806
84808
84810
84811
84812

2 x 0,75
2 x 0,75
2 x 0,75
2 x 0,75
2 x 0,75
2 x 0,75
2 x 0,75
3 G 0,75
3 G 0,75
3 G 0,75
3 G 0,75
3 G 0,75
3 G 0,75
3 G 0,75
2 x 1,0
2 x 1,0
2 x 1,0
2 x 1,0
2 x 1,0
2 x 1,0
2 x 1,0
2 x 1,5
2 x 1,5
2 x 1,5
2 x 1,5
2 x 1,5
2 x 1,5
2 x 1,5
3 G 1,5
3 G 1,5
3 G 1,5
3 G 1,5
3 G 1,5
3 G 1,5
3 G 1,5

Spiral length
unexpanded
(WL in mm)
200
400
600
800
1000
1200
1400
200
400
600
800
1000
1200
1400
200
400
600
800
1000
1200
1400
200
400
600
800
1000
1200
1400
200
400
600
800
1000
1200
1400

Dimensions and specifications may be changed without prior notice.

908

Cable
approx. mm
6,2
6,2
6,2
6,2
6,2
6,2
6,2
6,6
6,6
6,6
6,6
6,6
6,6
6,6
6,6
6,6
6,6
6,6
6,6
6,6
6,6
7,7
7,7
7,7
7,7
7,7
7,7
7,7
8,5
8,5
8,5
8,5
8,5
8,5
8,5

Spiralouter
approx. mm
21,4
21,4
21,4
21,4
21,4
21,4
21,4
22,2
22,2
22,2
22,2
22,2
22,2
22,2
22,2
22,2
22,2
22,2
22,2
22,2
22,2
26,4
26,4
26,4
26,4
26,4
26,4
26,4
29,0
29,0
29,0
29,0
29,0
29,0
29,0

Cop.
weight
kg / 1000 pcs.
34,6
63,4
92,2
121,0
149,8
178,6
207,4
51,9
95,1
138,3
181,5
224,7
267,8
311,1
43,2
65,3
122,8
161,3
199,7
238,1
276,5
69,6
127,0
185,6
243,6
301,6
359,6
417,6
103,2
189,2
275,2
361,2
447,2
533,2
619,2

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
17
17
17
17
17
17
17
16
16
16
16
16
16
16
16
16
16
16
16
16
16

Spiral Cables

PUR spiral cables black

Technical data

Temperature range
-25C to +70C
Nominal voltage
H05BQ-F: U0/U 300/500 V
H07BQ-F: U0/U 450/750 V
Test voltage
H05BQ-F: 2000 V
H07BQ-F: 2500 V
Expansion ratio 1:4
straight ends
in each case 200 mm

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of rubber
Core identification to DIN VDE 0293-308
GN-YE conductor, 3 cores and above
Outer sheath of PUR
Sheath colour black

Note

On request closed spiral lengths up to max.


5000 mm possible.
As well in axial constructio
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Machine Construction
Electrical Tools
Building Industry
Handling Equipment
Entertainment Equipment
Medical devices
Measurement instruments
Rolling doors

Part no.
black

Cross-section
mm

86303
86306
86308
86311
86315
86319
86322
86324
86327
86331
86335
86338
86340
86343
86347
86351
86354
86356
86359
86363
86367
86370
86372
86375
86379
84903
84906
84908
84911
84915
86383
86386
86388
86391
86395
86399
86402
86404
86407
86411

2 x 0,75
2 x 0,75
2 x 0,75
2 x 0,75
2 x 0,75
3 G 0,75
3 G 0,75
3 G 0,75
3 G 0,75
3 G 0,75
4 G 0,75
4 G 0,75
4 G 0,75
4 G 0,75
4 G 0,75
5 G 0,75
5 G 0,75
5 G 0,75
5 G 0,75
5 G 0,75
2 x 1,0
2 x 1,0
2 x 1,0
2 x 1,0
2 x 1,0
3 G 1,0
3 G 1,0
3 G 1,0
3 G 1,0
3 G 1,0
4 G 1,0
4 G 1,0
4 G 1,0
4 G 1,0
4 G 1,0
5 G 1,0
5 G 1,0
5 G 1,0
5 G 1,0
5 G 1,0

Spiral length
unexpanded
(WL in mm)
500
1000
1400
2000
3000
500
1000
1400
2000
3000
500
1000
1400
2000
3000
500
1000
1400
2000
3000
500
1000
1400
2000
3000
500
1000
1400
2000
3000
500
1000
1400
2000
3000
500
1000
1400
2000
3000

Cable
approx. mm
6,5
6,5
6,5
6,5
6,5
7,1
7,1
7,1
7,1
7,1
7,9
7,9
7,9
7,9
7,9
8,6
8,6
8,6
8,6
8,6
6,8
6,8
6,8
6,8
6,8
7,2
7,2
7,2
7,2
7,2
7,8
7,8
7,8
7,8
7,8
9,0
9,0
9,0
9,0
9,0

Spiralouter
approx. mm
23,0
23,0
23,0
23,0
23,0
25,2
25,2
25,2
25,2
25,2
28,8
28,8
28,8
28,8
28,8
31,2
31,2
31,2
31,2
31,2
24,6
24,6
24,6
24,6
24,6
26,4
26,4
26,4
26,4
26,4
28,6
28,6
28,6
28,6
28,6
32,0
32,0
32,0
32,0
32,0

Cop.
weight
kg / 1000 pcs.
77,8
149,8
207,4
293,8
437,8
116,7
224,7
311,1
440,6
656,6
156,6
301,6
417,6
591,6
881,6
194,4
374,4
518,4
734,4
1094,4
103,7
199,7
276,5
391,7
583,7
156,6
301,6
417,6
591,6
881,6
207,4
399,4
553,0
783,4
1167,4
259,2
499,2
691,2
979,2
1459,2

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
Continuation

909

Spiral Cables

PUR spiral cables black


Part no.
black

Cross-section
mm

86415
86418
86420
86423
86427
86463
86466
86468
86471
86475
84919
84922
84924
84927
84931
84951
84954
84956
84959
84963
84967
84970
84972
84975
84979
86479
86482
86484
86487
86491

7 G 1,0
7 G 1,0
7 G 1,0
7 G 1,0
7 G 1,0
2 x 1,5
2 x 1,5
2 x 1,5
2 x 1,5
2 x 1,5
3 G 1,5
3 G 1,5
3 G 1,5
3 G 1,5
3 G 1,5
5 G 1,5
5 G 1,5
5 G 1,5
5 G 1,5
5 G 1,5
7 G 1,5
7 G 1,5
7 G 1,5
7 G 1,5
7 G 1,5
3 G 2,5
3 G 2,5
3 G 2,5
3 G 2,5
3 G 2,5

Spiral length
unexpanded
(WL in mm)
500
1000
1400
2000
3000
500
1000
1400
2000
3000
500
1000
1400
2000
3000
500
1000
1400
2000
3000
500
1000
1400
2000
3000
500
1000
1400
2000
3000

Dimensions and specifications may be changed without prior notice.

910

Cable
approx. mm
11,1
11,1
11,1
11,1
11,1
8,5
8,5
8,5
8,5
8,5
8,9
8,9
8,9
8,9
8,9
10,9
10,9
10,9
10,9
10,9
12,2
12,2
12,2
12,2
12,2
10,6
10,6
10,6
10,6
10,6

Spiralouter
approx. mm
39,0
39,0
39,0
39,0
39,0
30,0
30,0
30,0
30,0
30,0
32,8
32,8
32,8
32,8
32,8
38,8
38,8
38,8
38,8
38,8
46,4
46,4
46,4
46,4
46,4
38,2
38,2
38,2
38,2
38,2

Cop.
weight
kg / 1000 pcs.
361,8
696,8
964,8
1366,8
2036,8
156,6
301,6
417,6
591,6
881,6
232,2
447,2
619,2
877,2
1307,2
388,8
748,8
1036,8
1468,8
2188,8
545,4
1050,4
1454,1
2060,4
3070,4
388,8
748,8
1036,8
1468,8
2188,8

AWG-No.
17
17
17
17
17
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14

Spiral Cables

PUR spiral cables orange

Technical data

Temperature range
-25C to +70C
Nominal voltage
H05BQ-F: 300/500 V
H07BQ-F: 450/750 V
Test voltage
2000/2500 V
Expansion ratio 1:4
straight ends
in each case 200 mm

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of rubber
Core identification to DIN VDE 0293-308
GN-YE conductor, 3 cores and above
Outer sheath of PUR
Sheath colour orange

Note

On request closed spiral lengths up to max.


5000 mm possible.
As well in axial constructionon
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Machine Construction
Electrical Tools
Building Industry
Handling Equipment
Entertainment Equipment
Medical devices
Measurement instruments
Rolling doors

Part no.
orange

Cross-section
mm

85221
85223
85226
85229
85236
85238
85240
85243
85246
85253
85255
85257
85260
85263
85270
85272
85274
85277
85280
85287
85289
85291
85294
85297
85304
85306
85308
85311
85314
85321
85323
85325
85328
85331
85338
85340
85342
85345
85348
85355

2 x 0,75
2 x 0,75
2 x 0,75
2 x 0,75
2 x 0,75
3 G 0,75
3 G 0,75
3 G 0,75
3 G 0,75
3 G 0,75
4 G 0,75
4 G 0,75
4 G 0,75
4 G 0,75
4 G 0,75
5 G 0,75
5 G 0,75
5 G 0,75
5 G 0,75
5 G 0,75
2 x 1,0
2 x 1,0
2 x 1,0
2 x 1,0
2 x 1,0
3 G 1,0
3 G 1,0
3 G 1,0
3 G 1,0
3 G 1,0
4 G 1,0
4 G 1,0
4 G 1,0
4 G 1,0
4 G 1,0
5 G 1,0
5 G 1,0
5 G 1,0
5 G 1,0
5 G 1,0

Spiral length
unexpanded
(WL in mm)
300
500
1000
1500
3000
300
500
1000
1500
3000
300
500
1000
1500
3000
300
500
1000
1500
3000
300
500
1000
1500
3000
300
500
1000
1500
3000
300
500
1000
1500
3000
300
500
1000
1500
3000

Cable
approx. mm
6,5
6,5
6,5
6,5
6,5
7,1
7,1
7,1
7,1
7,1
7,9
7,9
7,9
7,9
7,9
8,6
8,6
8,6
8,6
8,6
6,8
6,8
6,8
6,8
6,8
7,2
7,2
7,2
7,2
7,2
7,8
7,8
7,8
7,8
7,8
9,0
9,0
9,0
9,0
9,0

Spiralouter
approx. mm
23,0
23,0
23,0
23,0
23,0
25,2
25,2
25,2
25,2
25,2
28,8
28,8
28,8
28,8
28,8
31,2
31,2
31,2
31,2
31,2
24,6
24,6
24,6
24,6
24,6
26,4
26,4
26,4
26,4
26,4
28,6
28,6
28,6
28,6
28,6
32,0
32,0
32,0
32,0
32,0

Cop.
weight
kg / 1000 pcs.
59,0
77,8
149,8
221,8
437,8
73,5
116,7
224,7
332,6
656,6
98,6
156,6
301,6
446,6
881,6
122,4
194,4
374,4
554,4
1094,4
65,3
103,7
199,7
295,7
583,7
98,6
156,6
301,6
446,6
881,6
130,6
207,4
399,4
591,4
1167,4
163,2
259,2
499,2
739,2
1459,2

AWG-No.
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
Continuation

911

Spiral Cables

PUR spiral cables orange


Part no.
orange

Cross-section
mm

85357
85359
85362
85365
85372
85374
85376
85379
85382
85389
85408
85410
85413
85416
85423
85425
85427
85430
85433
85440
85442
85444
85447
85450
85457
85459
85461
85464
85467
85474
85493
85495
85498
85501
85508

2 x 1,5
2 x 1,5
2 x 1,5
2 x 1,5
2 x 1,5
3 G 1,5
3 G 1,5
3 G 1,5
3 G 1,5
3 G 1,5
5 G 1,5
5 G 1,5
5 G 1,5
5 G 1,5
5 G 1,5
7 G 1,5
7 G 1,5
7 G 1,5
7 G 1,5
7 G 1,5
12 G 1,5
12 G 1,5
12 G 1,5
12 G 1,5
12 G 1,5
3 G 2,5
3 G 2,5
3 G 2,5
3 G 2,5
3 G 2,5
5 G 2,5
5 G 2,5
5 G 2,5
5 G 2,5
5 G 2,5

Spiral length
unexpanded
(WL in mm)
300
500
1000
1500
3000
300
500
1000
1500
3000
300
500
1000
1500
3000
300
500
1000
1500
3000
300
500
1000
1500
3000
300
500
1000
1500
3000
300
500
1000
1500
3000

Dimensions and specifications may be changed without prior notice.

912

Cable
approx. mm
8,5
8,5
8,5
8,5
8,5
8,9
8,9
8,9
8,9
8,9
10,9
10,9
10,9
10,9
10,9
12,6
12,6
12,6
12,6
12,6
16,6
16,6
16,6
16,6
16,6
10,6
10,6
10,6
10,6
10,6
13,2
13,2
13,2
13,2
13,2

Spiralouter
approx. mm
30,0
30,0
30,0
30,0
30,0
32,8
32,8
32,8
32,8
32,8
38,8
38,8
38,8
38,8
38,8
46,4
46,4
46,4
46,4
46,4
65,2
65,2
65,2
65,2
65,2
38,2
38,2
38,2
38,2
38,2
48,4
48,4
48,4
48,4
48,4

Cop.
weight
kg / 1000 pcs.
98,6
156,6
301,6
446,6
881,6
146,2
232,2
447,2
662,2
1307,2
244,8
388,8
748,8
1108,8
2188,8
343,4
545,4
1050,4
1555,4
3070,4
588,2
934,2
1799,2
2664,2
5259,2
244,8
388,8
748,8
1108,8
2188,8
408,0
648,0
1248,0
1848,0
3648,0

AWG-No.
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
14
14
14
14

Spiral Cables

PUR electronic spiral cables unscreened

Technical data

Temperature range
-25C to +70C
Nominal voltage
up tp 0,14 mm 300 V
from 0,25 mm 500 V
Test voltage
1000 V
Expansion ratio 1:4
straight ends
in each case 200 mm

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insulation of TPE-E
Core identification to DIN 47100
Cores stranded in layers
Outer sheath of PUR
Colour black

Note

On request closed spiral lengths up to max.


5000 mm possible.
As well in axial construction
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Handling Equipment
Entertainment Equipment
Medical devices
Measurement instruments
Rolling doors
In all fields in which
low-current cables are used

Part no.
black

Cross-section
mm

85550
85551
85552
85555
85566
85567
85568
85571
85574
85575
85576
85579
85582
85583
85584
85587
85590
85591
85592
85595
85598
85599
85600
85603
85638
85639
85640
85643
85654
85655
85656
85659
85662
85663
85664
85667
85670
85671
85672
85675

2 x 0,14
2 x 0,14
2 x 0,14
2 x 0,14
4 x 0,14
4 x 0,14
4 x 0,14
4 x 0,14
5 x 0,14
5 x 0,14
5 x 0,14
5 x 0,14
6 x 0,14
6 x 0,14
6 x 0,14
6 x 0,14
7 x 0,14
7 x 0,14
7 x 0,14
7 x 0,14
8 x 0,14
8 x 0,14
8 x 0,14
8 x 0,14
2 x 0,25
2 x 0,25
2 x 0,25
2 x 0,25
4 x 0,25
4 x 0,25
4 x 0,25
4 x 0,25
5 x 0,25
5 x 0,25
5 x 0,25
5 x 0,25
6 x 0,25
6 x 0,25
6 x 0,25
6 x 0,25

Spiral length
unexpanded
(WL in mm)
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000

Cable
approx. mm
3,5
3,5
3,5
3,5
4,0
4,0
4,0
4,0
4,4
4,4
4,4
4,4
4,9
4,9
4,9
4,9
5,2
5,2
5,2
5,2
5,4
5,4
5,4
5,4
3,9
3,9
3,9
3,9
4,6
4,6
4,6
4,6
5,4
5,4
5,4
5,4
5,5
5,5
5,5
5,5

Spiralouter
approx. mm
13,0
13,0
13,0
13,0
14,0
14,0
14,0
14,0
15,8
15,8
15,8
15,8
17,8
17,8
17,8
17,8
18,4
18,4
18,4
18,4
19,8
19,8
19,8
19,8
13,8
13,8
13,8
13,8
17,2
17,2
17,2
17,2
19,8
19,8
19,8
19,8
20,0
20,0
20,0
20,0

Cop.
weight
kg / 1000 pcs.
9,2
11,9
15,6
28,1
18,4
23,8
29,2
56,2
22,8
29,5
36,2
69,7
27,5
36,7
43,8
84,2
32,0
42,4
50,8
97,8
36,7
47,5
58,3
112,3
16,3
21,1
25,9
49,9
36,7
42,2
51,8
99,8
40,8
52,8
64,8
124,8
48,9
63,4
77,8
149,8

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
Continuation

913

Spiral Cables

PUR electronic spiral cables unscreened


Part no.
black

Cross-section
mm

85686
85687
85688
85691
85702
85703
85704
85707
85726
85727
85728
85731
85742
85743
85744
85747
85758
85759
85760
85763
85774
85775
85776
85779
85790
85791
85792
85795

8 x 0,25
8 x 0,25
8 x 0,25
8 x 0,25
12 x 0,25
12 x 0,25
12 x 0,25
12 x 0,25
2 x 0,5
2 x 0,5
2 x 0,5
2 x 0,5
4 x 0,5
4 x 0,5
4 x 0,5
4 x 0,5
6 x 0,5
6 x 0,5
6 x 0,5
6 x 0,5
8 x 0,5
8 x 0,5
8 x 0,5
8 x 0,5
12 x 0,5
12 x 0,5
12 x 0,5
12 x 0,5

Spiral length
unexpanded
(WL in mm)
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000

Dimensions and specifications may be changed without prior notice.

914

Cable
approx. mm
6,4
6,4
6,4
6,4
6,9
6,9
6,9
6,9
4,6
4,6
4,6
4,6
5,0
5,0
5,0
5,0
6,2
6,2
6,2
6,2
7,4
7,4
7,4
7,4
8,2
8,2
8,2
8,2

Spiralouter
approx. mm
23,8
23,8
23,8
23,8
24,8
24,8
24,8
24,8
16,2
16,2
16,2
16,2
18,0
18,0
18,0
18,0
22,4
22,4
22,4
22,4
26,8
26,8
26,8
26,8
29,4
29,4
29,4
29,4

Cop.
weight
kg / 1000 pcs.
65,3
84,5
103,7
199,7
97,9
126,7
155,5
299,5
32,6
42,3
51,8
99,8
65,3
84,5
103,7
201,8
97,9
126,7
155,5
299,5
130,6
169,0
207,4
399,4
195,8
254,3
311,1
599,1

AWG-No.
24
24
24
24
24
24
24
24
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

Spiral Cables

PUR electronic spiral cables screened

Technical data

Temperature range
-25C to +70C
Nominal voltage
up to 0,14 mm 300 V
from 0,25 mm 500 V
Test voltage
2000 V
Expansion ratio 1:4
straight ends
in each case 200 mm

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Core insualtion of TPE-E
Core identification to DIN 47100
Cores stranded in layers
Overall screening
Outer sheath of PUR
Sheath colour black

Note

On request closed spiral lengths up to max.


5000 mm possible.
As well in axial construction
AWG sizes are approximate equivalent
values. The actual cross-section is in mm.

Application

Handling Equipment
Entertainment Equipment
Medical devices
Measurement instruments
Rolling doors
In all fields in which
low-current cables are used

Part no.
black

Cross-section
mm

85900
85901
85902
85905
600154
600155
600156
600157
85916
85917
85918
85921
85924
85925
85926
85929
85932
85933
85934
85937
85940
85941
85942
85945
85948
85949
85950
85953
85980
85981
85982
85985
85988
85989
85990
85993
85996
85997
85998
86001

2 x 0,14
2 x 0,14
2 x 0,14
2 x 0,14
3 x 0,14
3 x 0,14
3 x 0,14
3 x 0,14
4 x 0,14
4 x 0,14
4 x 0,14
4 x 0,14
5 x 0,14
5 x 0,14
5 x 0,14
5 x 0,14
6 x 0,14
6 x 0,14
6 x 0,14
6 x 0,14
7 x 0,14
7 x 0,14
7 x 0,14
7 x 0,14
8 x 0,14
8 x 0,14
8 x 0,14
8 x 0,14
2 x 0,25
2 x 0,25
2 x 0,25
2 x 0,25
4 x 0,25
4 x 0,25
4 x 0,25
4 x 0,25
5 x 0,25
5 x 0,25
5 x 0,25
5 x 0,25

Spiral length
unexpanded
(WL in mm)
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000

Cable
approx. mm
3,8
3,8
3,8
3,8
4,1
4,1
4,1
4,1
4,6
4,6
4,6
4,6
4,6
4,6
4,6
4,6
5,2
5,2
5,2
5,2
5,5
5,5
5,5
5,5
5,6
5,6
5,6
5,6
4,5
4,5
4,5
4,5
5,0
5,0
5,0
5,0
5,4
5,4
5,4
5,4

Spiralouter
approx. mm
13,6
13,6
13,6
13,6
15,2
15,2
15,2
15,2
16,2
16,2
16,2
16,2
17,2
17,2
17,2
17,2
19,4
19,4
19,4
19,4
20,0
20,0
20,0
20,0
20,2
20,2
20,2
20,2
16,0
16,0
16,0
16,0
18,0
18,0
18,0
18,0
19,8
19,8
19,8
19,8

Cop.
weight
kg / 1000 pcs.
30,6
39,6
48,6
93,6
44,2
55,8
67,5
135,0
47,6
61,6
75,6
145,6
54,4
70,4
86,4
166,4
64,6
83,6
102,6
197,6
68,0
88,0
108,0
208,0
74,8
96,8
118,8
228,8
51,0
66,0
81,0
156,0
74,8
96,8
118,8
228,8
85,0
110,0
135,0
260,0

AWG-No.
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
26
24
24
24
24
24
24
24
24
24
24
24
24
Continuation

915

Spiral Cables

PUR electronic spiral cables screened


Part no.
black

Cross-section
mm

86004
86005
86006
86009
86012
86013
86014
86017
86020
86021
86022
86025
86036
86037
86038
86041
86044
86045
86046
86049
86052
86053
86054
86057
86060
86061
86062
86065
86068
86069
86070
86073

6 x 0,25
6 x 0,25
6 x 0,25
6 x 0,25
8 x 0,25
8 x 0,25
8 x 0,25
8 x 0,25
12 x 0,25
12 x 0,25
12 x 0,25
12 x 0,25
2 x 0,5
2 x 0,5
2 x 0,5
2 x 0,5
4 x 0,5
4 x 0,5
4 x 0,5
4 x 0,5
6 x 0,5
6 x 0,5
6 x 0,5
6 x 0,5
8 x 0,5
8 x 0,5
8 x 0,5
8 x 0,5
12 x 0,5
12 x 0,5
12 x 0,5
12 x 0,5

Spiral length
unexpanded
(WL in mm)
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000
300
400
500
1000

Dimensions and specifications may be changed without prior notice.

916

Cable
approx. mm
5,7
5,7
5,7
5,7
6,5
6,5
6,5
6,5
7,1
7,1
7,1
7,1
5,5
5,5
5,5
5,5
5,8
5,8
5,8
5,8
7,0
7,0
7,0
7,0
8,0
8,0
8,0
8,0
8,8
8,8
8,8
8,8

Spiralouter
approx. mm
20,4
20,4
20,4
20,4
23,0
23,0
23,0
23,0
26,2
26,2
26,2
26,2
20,0
20,0
20,0
20,0
21,6
21,6
21,6
21,6
26,0
26,0
26,0
26,0
29,0
29,0
29,0
29,0
31,6
31,6
31,6
31,6

Cop.
weight
kg / 1000 pcs.
102,0
132,0
162,0
312,0
119,0
154,0
189,0
364,0
170,0
220,0
270,0
520,0
78,2
101,2
124,2
239,2
153,0
198,0
243,0
648,0
231,2
299,2
367,2
707,2
289,0
374,0
459,0
884,0
380,8
492,8
604,8
1164,8

AWG-No.
24
24
24
24
24
24
24
24
24
24
24
24
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20

SHIPWIRING & MARINE CABLES

Designation

Properties

Ships Power Cables MGSGO

halogen-free, with Cu-screen

Approvals

Page
921

Light Marine Power Cables XLFMKK

with Cu-screen

922

Marine Power Cables LMGSGO

halogen-free, with Cu-screen

923

Ships Telephone Cables FMGCH 250 V (FMGCG*)

halogen-free in accordance with DIN 89 159/98

924

Marine Telecommunication Cables FMGSGO

halogen-free, with Cu-screen

925

Marine Telecommunication Cables


FMSGSGO 250 V

with single screen high cross-talk attenuation, halogen-free

926

Light Marine Telecommunication Cables


LFMGSSGO

halogen-free, 2xCu-screen

927

Light Marine Telecommunication Cables


LFMSGSSGO

halogen-free, 2xCu-screen

928
929

Ships Wiring Cables-SY single core

930

Ships Wiring Cables-SY multicore


Ships Power Cables MPRX 0.6/1 kV

in accordance with IEC 60092-353, halogen-free

931

Ships Power Cables MPRXCX 0.6/1 kV

in accordance with IEC 60092-353, halogen-free, screened

932

SHIPFLEX 512

Drag chain cable, halogen-free, EMC-preferred type, meter marking

933

SHIPFLEX 330

Drag chain cable, halogen-free, EMC-preferred type, meter marking

934

SHIPFLEX 340

Drag chain cable, halogen-free, EMC-preferred type, meter marking

935

SHIPFLEX 109

Cable drag chain, single core, halogen-free. EMC-preferred type (-C-type) meter marked

936

SHIPFLEX 109

Drag chain cable, halogen-free, EMC-preferred type, meter marking

937

SHIPFLEX 113

Drag chain cable, halogen-free, EMC-preferred type, meter marking

938

SHIPFLEX 121

Drag chain cable, halogen-free, EMC-preferred type, meter marking

939

W
919

U
eq L/
ui CSA
va
le
nt

ac
c

N
om
O ina
pe l
ra vo
tin lta
g ge
vo U
lta 0 /
ge U
Te
/
m
pe
ra
tu
re
(
C)
- fl
Ap
ex
pr
in
g
ov
al
s
Pa
ge

)
el
er
M
at
io
ax
n
.c
(m
yc
/s 2
le
s
)
M
at
er
ia
l

fle

(m
/s
M
ax
.

sp

ee

ra
di
us
-

in
g
)

M
ax
.

(D

ou

te
r

nd

be

25

up

M
in
.

(1
0

M
ax
.

to

m
ov
e

m
en

-c t d
or
es ist
an
)

ce

in

xi
ng

SELECTION TABLE - DRAG CHAIN CABLES

Drag chain cables for ship & offshore applications


SHIPFLEX 512

100

7.5 x D

10

11 Mio

TPE/CU/PUR

1000V

-40 to +80

UL/CSA

933

SHIPFLEX 330

100

7.5 x D

10

11 Mio

TPE/CU/PUR

300V

-40 to +80

UL/CSA

934

SHIPFLEX 340

100

7.5 x D

10

11 Mio

TPE/CU/PUR

300V

-40 to +80

UL/CSA

935

SHIPFLEX 109

100

7.5 x D

10

11 Mio

TPE/CU/PUR

1000V

-40 to +80

UL/CSA

936

SHIPFLEX 109

100

7.5 x D

10

11 Mio

TPE/CU/PUR

1000V

-40 to +80

UL/CSA

937

SHIPFLEX 113

100

7.5 x D

10

11 Mio

TPE/CU/PUR

1000V

-40 to +80

UL/CSA

938

SHIPFLEX 121

100

7.5 x D

10

11 Mio

TPE/CU/PUR

1000V

-40 to +80

UL/CSA

939

A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel
and professionally installed (see the installation manual: cable installation in drag chains, see pages 1036 and 1037).
The selection table is intended as an initial orientation.
Please see the relevant page of the catalogue for detailed information on the product properties and the selection tables cables in drag chains,
see pages 1030 and 1031.

920

Shipwiring and Marine Cables

Ships Telephone Cables FMGCH 250 V


halogen-free according to DIN 89 159/99

Technical data

Cable structure

acc.to DIN 89159/ edition 1998


and IEC 60092-375
Operating temperature
at conductor max. +85C
Nominal voltage 250 V
Insulation resistance
1400 MOhm x km
Minimum bending radius
5x cable

Bare copper-conductor, to
DIN VDE 0295 cl.2, multi-wire,
BS 6360 cl.2, IEC 60228 cl.2
HEPR core insulation (Hard grade EPR)
Cores per pair blue/white, printed with
numbers, starting in center with number 1
Cores stranded in pairs with
optimal lay-length
Pairs stranded in layers with
optimal lay-length
Common sheath with foil wrapping
Bare copper braided screen
Foil wrapping
Outher sheath of Polyolefin basis-compound
Sheath colour green

Properties

Flame retardant according to SOLAS


definition (according to IEC 60332-3
category A)
Approved by
Association of German Electrical Engineer
Germanischer Lloyd
Lloyds Register of Shipping
American Bureau of Shipping
Det Norske Veritas
Bureau Veritas, Russian
Maritime Register of Shipping
and Registro Italiano Navale are
in preparation

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

For measurement, control, regulation, control and alarm systems; radio, positioning and messaging systems. For fixed installation on ships in rooms
and on open decks.
Part no.
59138
59139
59140
59141

No.pairs x
cross-sec.
mm
1 x 2 x 0,75
2 x 2 x 0,75
4 x 2 x 0,75
7 x 2 x 0,75

Outer
Cop.
approx. mm weight
kg / km
8,5
62,0
9,0
87,0
13,0
153,0
15,5
230,0

Weight
approx.
kg / km
90,0
130,0
230,0
340,0

AWG-No.
18
18
18
18

Dimensions and specifications may be changed without prior notice. (RW01)

Suitable accessories can be found in Chapter X.


Cable Gland - HSK-PVDF

924

Part no.
59142
59143
59144
59145

No.pairs x
cross-sec.
mm
10 x 2 x 0,75
14 x 2 x 0,75
19 x 2 x 0,75
24 x 2 x 0,75

Outer
Cop.
approx. mm weight
kg / km
18,5
319,0
21,0
445,0
24,0
525,0
27,0
663,0

Weight
approx.
kg / km
470,0
610,0
770,0
950,0

AWG-No.
18
18
18
18

Shipwiring and Marine Cables

Ships Wiring Cables-SY single cores

Technical data

Cable structure

Special PVC single cores acc. to


DIN VDE 0250
Temperature range
flexing +5C to +70C
fixed installation -40C to +70C
Nominal voltage 250 V
Test voltage 1500 V
Minimum bending radius
7,5x cable

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
PVC core insulation
Tinned steel-wire braided screening
PVC outer sheath
Sheath colour grey (RAL 7001)

Properties

self-extinguishing and flame retardant


acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Oil resistant according DIN VDE 0250
Approved by
Germanischer Lloyd

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

A connection and a connection cable for measuring and control devices for communication systems, production lines, conveyor systems for fixed and
variable connection in humid, wet and dry areas.
These PVC single cores are also suitable for use in ship building.
Part no.
59450
59451
59452
59453

No.cores x
cross-sec.
mm
1x6
1 x 10
1 x 16
1 x 25

Outer
Cop.
approx. mm weight
kg / km
8,3
57,4
10,3
95,8
10,3
153,4
13,7
239,5

Weight
approx.
kg / km
148,0
221,0
293,0
447,0

AWG-No.
10
8
6
4

Part no.
59454
59455
59456
59457

No.cores x
cross-sec.
mm
1 x 35
1 x 50
1 x 70
1 x 95

Outer
Cop.
approx. mm weight
kg / km
15,2
335,0
18,1
479,5
21,1
671,0
22,8
910,0

Weight
approx.
kg / km
565,0
788,0
1061,0
1355,0

AWG-No.
2
1
2/0
3/0

Dimensions and specifications may be changed without prior notice. (RW01)

Suitable accessories can be found in Chapter X.


Cable Gland - HSK-PVDF

W
929

Shipwiring and Marine Cables

Ships Wiring Cables-SY stranded type

Technical data

Cable structure

Special PVC cables


Temperature range
flexing +5C to +70C
fixed installation -40C to +70C
Nominal voltage 250 V
Test voltage 3000 V
Minimum bending radius
7,5x cable

Bare copper-conductor, to
DIN VDE 0295 cl.5, fine-wire,
BS 6360 cl.5, IEC 60228 cl.5
Core insulation of PVC
compound type YI2 acc. to
DIN VDE 0207 part 4
Cores colour coded to DIN VDE 0293 or
black cores with continuous white numbering
Core stranded in layers with
optimal lay-length
Inner sheath of PVC
Galvanized steel-wire braided overall
screening
Outer sheath of PVC
compound type YM2 acc. to
DIN VDE 0207 part 5
Sheath colour grey (RAL 7001)

Properties

Extensively oil resistant.


Chemical Resistance - see table Technical
Informations
self-extinguishing and flame retardant
acc. to DIN VDE 0482-332-1-2,
DIN EN 60332-1-2, IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Approved by
Germanischer Lloyd

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

Ideally suitedn for for fixed installation but also for the variable use of manufacturing lines, machine tools, conveyor systems and robotic assembly
lines. A line that can also be used in shipbuilding.The galvanized steel braid protects against mechanical stress and simultaneously effective against
electrical interference.
Part no.
59460
59461
59462
59463
59464
59465

No.cores x
cross-sec.
mm
2 x 1,5
3 x 1,5
4 x 1,5
5 x 1,5
7 x 1,5
3 x 2,5

Outer
Cop.
approx. mm weight
kg / km
9,7
28,7
10,1
43,1
10,8
57,5
11,6
71,9
13,3
100,6
11,6
72,1

Weight
approx.
kg / km
146,0
166,0
198,0
230,0
299,0
231,0

AWG-No.
16
16
16
16
16
14

Dimensions and specifications may be changed without prior notice. (RW01)

Suitable accessories can be found in Chapter X.


Cable Gland - HSK-PVDF

930

Part no.
59466
59467
59468
59469
59470
59471

No.cores x
cross-sec.
mm
4 x 2,5
5 x 2,5
4x4
5x4
4x6
5x6

Outer
Cop.
approx. mm weight
kg / km
13,3
95,8
14,3
120,0
16,2
153,5
17,5
193,0
18,4
230,3
19,7
288,0

Weight
approx.
kg / km
298,0
355,0
358,0
535,0
595,0
714,0

AWG-No.
14
14
12
12
10
10

Shipwiring and Marine Cables

Ships Power Cables MPRX 0,6/1kV according to IEC 60092-353,

halogen-free

Technical data

Cable structure

acc. to IEC 60092-353


Operating temperature
at conductor max. +85C
Min. installation temperature
-10C
Nominal voltage
U0/U 0,6/1 kV
Minimum bending radius
4x cable

Bare copper-conductor, to
DIN VDE 0295 cl.2, multi-wire,
BS 6360 cl.2, IEC 60228 cl.2
Core insulation of cross-linked polyethylene
Cores stranded in layers with
optimal lay-length
Outer sheath of Polyolefin basis-compound
Sheath colour black

Properties

Colour code
1 core: BK
2 cores: BN, BU
3 cores: BN, BK, GY
4 cores: BU, BN, BK, GY
5 to 24 core cable: all cores black coloured,
printed with numbers, starting in center
with number 1
Approved by
Germanischer Lloyd, Lloyds Register of
Shipping, American Bureau of Shipping,
Det Norske Veritas, Bureau Veritas,
Russian Maritime Register of Shipping
and Registro Italiano Navale
Tests
Flame-test to IEC 60332-3 cat. A and
IEEE 45-18.13
Smoke density to IEC 61034
Halogen-free to 60754-1
Corrosiveness of combustion gases to
IEC 60754-2
Flame retardant according to SOLAS
definition (according to IEC 60332-3
category A and IEEE 45-18.13)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

For fixed installation on ships and offshore-units in all locations below the upper metallic deck.
Particularly suitable for installation on passenger ships.
Part no.
59654
59655
59656
59657
59658
59659
59660
59661
59662
59663
59664
59665
59666
59667
59668
59669
59670
59671
59672
59673
59674
59675
59676
59677
59678
59679
59680

No.cores x
cross-sec.
mm
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
2 x 1,5
2 x 2,5
2x4
2x6
2 x 10
2 x 16
2 x 25
3 x 1,5
3 x 2,5
3x4
3x6
3 x 10
3 x 16

Outer
min. - max.
mm
5,5 - 8,0
6,0 - 8,5
7,0 - 9,5
8,0 - 10,5
9,5 - 12,0
10,5 - 13,0
12,0 - 14,5
14,0 - 16,5
16,0 - 19,0
18,0 - 21,0
20,0 - 23,5
22,0 - 25,5
25,0 - 28,5
27,5 - 31,5
7,0 - 9,5
8,0 - 10,5
9,0 - 11,5
10,0 - 12,5
12,5 - 15,0
14,5 - 17,0
18,0 - 20,5
8,0 - 10,5
9,0 - 11,5
10,0 - 12,5
11,0 - 13,5
13,0 - 15,5
15,5 - 18,0

Cop.
weight
kg / km
38,0
58,0
96,0
154,0
240,0
336,0
480,0
672,0
912,0
1152,0
1440,0
1776,0
2304,0
2880,0
29,0
48,0
77,0
115,0
192,0
307,0
480,0
43,0
72,0
115,0
173,0
288,0
461,0

Weight
approx.
kg / km
70,0
95,0
140,0
200,0
320,0
420,0
560,0
780,0
1030,0
1290,0
1590,0
1960,0
2560,0
3200,0
80,0
105,0
145,0
190,0
290,0
430,0
680,0
100,0
140,0
190,0
260,0
410,0
600,0

AWG-No.

Part no.

12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
16
14
12
10
8
6
4
16
14
12
10
8
6

59681
59682
59683
59684
59685
59686
59687
59688
59689
59690
59691
59692
59693
59694
59695
59696
59697
59698
59699
59700
59701
59702
59703
59704
59705
59706

No.cores x
cross-sec.
mm
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
4 x 1,5
4 x 2,5
4x4
4x6
4 x 10
4 x 16
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
5 x 1,5
5 x 2,5
7 x 1,5
10 x 1,5
12 x 1,5
14 x 1,5
16 x 1,5
19 x 1,5
24 x 1,5

Outer
min. - max.
mm
19,0 - 21,5
20,5 - 23,5
24,0 - 27,0
26,5 - 29,5
30,5 - 34,0
33,5 - 37,5
8,5 - 11,0
10,0 - 12,5
11,0 - 13,5
12,0 - 14,5
14,5 - 17,0
17,0 - 19,5
21,0 - 24,0
23,0 - 26,0
27,0 - 30,0
31,0 - 34,5
35,5 - 39,5
9,5 - 12,0
10,5 - 13,0
10,5 - 13,0
13,5 - 16,0
14,0 - 17,0
14,5 - 17,5
15,5 - 18,5
16,5 - 19,5
19,5 - 22,5

Cop.
weight
kg / km
720,0
1008,0
1440,0
2016,0
2736,0
3456,0
58,0
96,0
154,0
230,0
384,0
614,0
960,0
1344,0
1920,0
2688,0
3648,0
72,0
120,0
101,0
144,0
173,0
202,0
230,0
274,0
346,0

Weight
approx.
kg / km
970,0
1290,0
1720,0
2450,0
3305,0
4140,0
130,0
180,0
245,0
345,0
535,0
795,0
1300,0
1725,0
2310,0
3275,0
4445,0
165,0
225,0
205,0
290,0
330,0
375,0
440,0
500,0
630,0

AWG-No.
4
2
1
2/0
3/0
4/0
16
14
12
10
8
6
4
2
1
2/0
3/0
16
14
16
16
16
16
16
16
16

Dimensions and specifications may be changed without prior notice. (RW01)

931

Shipwiring and Marine Cables

Ships Power Cables MPRXCX 0,6/1kV according to

IEC 60092-353, halogen-free, screened

Technical data

Cable structure

acc. to IEC 60092-353


Operating temperature
at conductor max. +85C
Min. installation temperature
-10C
Nominal voltage
U0/U 0,6/1 kV
Minimum bending radius
4x cable
Tests
Flame-test to IEC 60332-3 cat. A
and IEEE 45-18.13
Smoke density to IEC 61034
Halogen-free to 60754-1
Corrosiveness of combustion gases
acc. to IEC 60754-2

Bare copper-conductor, to
DIN VDE 0295 cl.2, multi-wire,
BS 6360 cl.2, IEC 60228 cl.2
Core insulation of cross-linked polyethylene
Cores stranded in layers with optimal
lay-length
Foil wrapping
Bare copper screened braiding
Outer sheath of Polyolefin basis-compound
Sheath colour black

Properties

Colour code
1 core: BK
2 cores: BN, BU
3 cores: BN, BK, GY
4 cores: BU, BN, BK, GY
5- to 24 core cable: all cores black coloured,
printed with numbers, starting in center
with number 1
Approved by
Germanischer Lloyd, Lloyds Register of
Shipping, American Bureau of Shipping,
Det Norske Veritas, Bureau Veritas,Russian
Maritime Register of Shipping and Registro
Italiano Navale
Flame retardant according to SOLAS
definition (according to IEC 60332-3
category A and IEEE 45-18.13)

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.
3-core cables with green-yellow marked
core and/or as MPRXCX 331 (insulation
integrity to IEC 60331) also available.

Application

For fixed installation on ships and offshore-units in all locations below the upper metallic deck. Particularly suitable for installation on passenger ships.
The good screening qualities of the copper braid also reduce radio interferences and electrical influences to electronic installations.
Part no.
59707
59708
59709
59710
59711
59712
59713
59714
59715
59716
59717
59718
59719
59720
59721
59722
59723
59724
59725
59726
59727
59728
59729
59730
59731
59732
59733

No.cores x
cross-sec.
mm
1x4
1x6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240
1 x 300
2 x 1,5
2 x 2,5
2x4
2x6
2 x 10
2 x 16
2 x 25
3 x 1,5
3 x 2,5
3x4
3x6
3 x 10
3 x 16

Outer
min. - max.
mm
6,9 - 8,4
7,5 - 9,5
8,7 - 10,7
9,5 - 11,5
11,7 - 13,4
12,6 - 15,1
14,6 - 17,1
16,9 - 19,4
18,6 - 21,1
19,7 - 22,2
22,6 - 25,1
24,7 - 27,2
27,9 - 30,4
30,2 - 32,7
8,3 - 9,8
9,1 - 10,6
10,3 - 11,8
12,1 - 14,1
14,9 - 16,9
16,7 - 18,7
20,3 - 22,3
8,8 - 10,3
10,1 - 11,6
11,1 - 12,6
12,1 - 14,1
14,8 - 16,8
17,6 - 19,6

Cop.
weight
kg / km
81,0
104,0
149,0
214,0
311,0
416,0
572,0
779,0
1034,0
1316,0
1615,0
1968,0
2506,0
3345,0
105,0
132,0
170,0
217,0
400,0
471,0
670,0
125,0
161,0
215,0
282,0
417,0
636,0

Weight
approx.
kg / km
105,0
130,0
180,0
250,0
380,0
480,0
660,0
900,0
1170,0
1410,0
1750,0
2160,0
2770,0
3440,0
130,0
160,0
205,0
290,0
307,0
560,0
840,0
160,0
200,0
250,0
360,0
520,0
750,0

AWG-No.

Part no.

12
10
8
6
4
2
1
2/0
3/0
4/0
300 kcmil
350 kcmil
500 kcmil
600 kcmil
16
14
12
10
8
6
4
16
14
12
10
8
6

59734
59735
59736
59737
59738
59739
59740
59741
59742
59743
59744
59745
59746
59747
59748
59749
59750
59751
59752
59753
59754
59755
59756
59757
59758
59759

Dimensions and specifications may be changed without prior notice. (RW01)

932

No.cores x
cross-sec.
mm
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
4 x 1,5
4 x 2,5
4x4
4x6
4 x 10
4 x 16
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
5 x 1,5
5 x 2,5
7 x 1,5
10 x 1,5
12 x 1,5
14 x 1,5
16 x 1,5
19 x 1,5
24 x 1,5

Outer
min. - max.
mm
21,2 - 23,2
20,8 - 23,8
24,3 - 26,8
27,6 - 30,1
31,8 - 34,3
34,3 - 36,8
10,1 - 11,6
11,2 - 12,7
12,3 - 13,8
14,0 - 16,0
17,2 - 19,2
19,4 - 21,4
23,8 - 25,8
23,0 - 25,5
26,0 - 28,5
31,5 - 34,0
35,5 - 38,0
10,9 - 12,4
12,1 - 13,6
11,7 - 13,2
14,5 - 16,0
15,3 - 16,8
16,5 - 18,0
17,7 - 19,2
18,3 - 19,8
20,0 - 21,5

Cop.
weight
kg / km
924,0
1233,0
1703,0
2413,0
3192,0
3975,0
147,0
190,0
284,0
371,0
545,0
796,0
1170,0
1578,0
2278,0
3090,0
4110,0
171,0
220,0
209,0
318,0
353,0
394,0
432,0
486,0
601,0

Weight
approx.
kg / km
950,0
1470,0
1870,0
2650,0
3500,0
4300,0
200,0
240,0
350,0
450,0
670,0
950,0
1470,0
1930,0
2500,0
3550,0
4600,0
225,0
330,0
310,0
400,0
440,0
500,0
550,0
620,0
770,0

AWG-No.
4
2
1
2/0
3/0
4/0
16
14
12
10
8
6
4
2
1
2/0
3/0
16
14
16
16
16
16
16
16
16

Shipwiring and Marine Cables / Lloyds Register

SHIPFLEX 512 cable for drag chain, halogen-free, EMC prefered

type, meter marking

Technical data

Special screened drag chain cable


UL-Style 20234
Temperature range
flexing -40C to +80C
fixed installation -40C to +80C
Installation temperature
min. -25C
Nominal voltage UL 1000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Special core insulation
Black cores with continuous white
numbering to DIN VDE 0293
GN-YE conductor, 3 cores and above
in the outer layer
Cores stranded in layers with optimal
selected lay-length
Braided screen of tinned copper wires,
coverage approx. 85 %, optional aluminium
foil under the braid
Full polyurethane outer sheath to
UL std. 1581 Tab. 50227
Sheath colour grey (RAL 7001)
with meter marking

Properties

Flame retardant to DIN VDE 0482-332-1-2,


DIN EN 60332-1-2/ IEC 60332-1(equivalent
DIN VDE 0472 part 804 test method B)
Halogen-free to DIN VDE 0482 part 267/
DIN EN 50267-2-1/IEC 60754-1 (equivalent
DIN VDE 0472 part 815)
Oil resistant to IEC 60092-350,
appendix F
Behaviour at low temperature at -40C to
IEC 60092-350, appendix E
Weather, ozon and UV-resistant
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

HELUKABEL SHIPFLEX 512 is a new developed and successfully tested screened special drag chain cable which meets the requirements of the strict
standards for application in offshore-areas. For this two - line standard there is a Lloyds Register approval . The outer sheath insulation of
non-adhesive Polyurethan allows the application in extremely oily and rough environmental conditions. For applications which go beyond standard
solutions we recommend that you fill out our especially developed questionnaire for drag chains. Before installation in cable drag chains please read
the installation instructions.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
19864
19865
19866
19867
19868
19869
19870
19871
19872
19873
19874
19875
19876
19877
19878
19879
19880
19881
19882
19883
19884
19885
19886
19887
19888
19889
19890
19891
19892
19893
19894
19895

No.cores x
cross-sec.
mm
2 x 0,5
3 G 0,5
4 G 0,5
5 G 0,5
7 G 0,5
12 G 0,5
18 G 0,5
25 G 0,5
36 G 0,5
2 x 0,75
3 G 0,75
4 G 0,75
5 G 0,75
7 G 0,75
12 G 0,75
18 G 0,75
25 G 0,75
36 G 0,75
2x1
3G1
4G1
5G1
7G1
12 G 1
18 G 1
25 G 1
36 G 1
2 x 1,5
3 G 1,5
4 G 1,5
5 G 1,5
7 G 1,5

AWG-No. Outer
approx.
mm
20
6,3
20
6,5
20
7,0
20
7,5
20
8,5
20
10,0
20
11,5
20
13,5
20
15,2
19
7,0
19
7,2
19
7,8
19
8,5
19
9,6
19
11,5
19
13,0
19
15,8
19
17,5
18
7,4
18
7,7
18
8,5
18
9,0
18
10,4
18
12,4
18
14,3
18
17,0
18
19,0
16
8,0
16
8,3
16
9,2
16
10,0
16
11,6

Cop.
weight
kg / km
35,0
42,0
47,0
56,0
69,0
108,0
145,0
240,0
318,0
40,0
52,0
60,0
71,0
91,0
142,0
212,0
281,0
350,0
50,0
60,0
71,0
88,0
111,0
184,0
260,0
349,0
510,0
63,0
80,0
97,0
119,0
147,0

Weight
approx.
kg / km
50,0
60,0
64,0
79,0
101,0
164,0
227,0
331,0
457,0
65,0
71,0
82,0
97,0
141,0
217,0
304,0
420,0
535,0
69,0
84,0
104,0
130,0
160,0
270,0
391,0
547,0
790,0
90,0
109,0
132,0
169,0
219,0

Part no.
19896
19897
19898
19899
19900
19901
19902
19903
19904
19905
19906
19907
19908
19909
19910
19911
19912
19913
19914
19915
19916
19917
19918
19919
19920
19921
19922
19923
19924
19925
19926

No.cores x
cross-sec.
mm
12 G 1,5
18 G 1,5
25 G 1,5
36 G 1,5
2 x 2,5
3 G 2,5
4 G 2,5
5 G 2,5
7 G 2,5
12 G 2,5
18 G 2,5
25 G 2,5
36 G 2,5
3G4
4G4
5G4
6G4
7G4
3G6
4G6
5G6
6G6
7G6
3 G 10
4 G 10
5 G 10
6 G 10
7 G 10
3 G 16
4 G 16
5 G 16

AWG-No. Outer
approx.
mm
16
13,8
16
16,2
16
19,0
16
21,5
14
9,5
14
10,3
14
11,3
14
12,4
14
14,4
14
17,5
14
20,3
14
24,2
14
27,2
12
11,5
12
12,4
12
13,5
12
15,2
12
16,3
10
13,5
10
15,2
10
16,5
10
17,8
10
19,5
8
17,1
8
19,0
8
20,7
8
22,0
8
24,0
6
19,8
6
21,8
6
24,0

Cop.
weight
kg / km
267,0
374,0
526,0
702,0
96,0
144,0
149,0
181,0
255,0
441,0
604,0
793,0
1034,0
174,0
230,0
274,0
295,0
316,0
240,0
305,0
442,0
471,0
505,0
367,0
549,0
607,0
711,0
820,0
692,0
840,0
1050,0

Weight
approx.
kg / km
363,0
496,0
724,0
1190,0
136,0
179,0
201,0
232,0
357,0
586,0
1064,0
1411,0
1623,0
257,0
324,0
401,0
456,0
511,0
343,0
427,0
562,0
628,0
692,0
731,0
992,0
1014,0
1241,0
1491,0
1004,0
1296,0
1658,0

Dimensions and specifications may be changed without prior notice. (RW01)

933

Shipwiring and Marine Cables / Lloyds Register

SHIPFLEX 330 cable for drag chain, halogen-free, EMC prefered

type, meter marking

Technical data

Special screened drag chain cable


UL-Style 20233
Temperature range
flexing -40C to +80C
fixed installation -40C to +80C
Installation temperature
min. -25C
Nominal voltage
VDE U0/U 300/500 V
UL 300 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Special core insulation
coloured cores to DIN 47100
Cores stranded in layers with optimal
selected lay-length
Core wrapping between the layers of
stranding
Braided screen of tinned copper wires,
coverage approx. 85 %, optional
aluminium foil under the screen
Full polyurethane outer sheath to
UL std. 1581 Tab. 50227
Sheath colour grey (RAL 7001)
with meter marking

Properties

Flame retardant to DIN VDE 0482-332-1-2,


DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Halogen-free to DIN VDE 0482 part 267/
DIN EN 50267-2-1/IEC 60754-1 (equivalent
DIN VDE 0472 part 815)
Oil resistant to IEC 60092-350,
appendix F
Behaviour at low temperature at -40 to
IEC 60092-350, appendix E
Weather, ozon and UV-resistant
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

HELUKABEL SHIPFLEX 330 is a new developed and successfully tested special drag chain cable with overall screening which meets the requirements
of the strict standards for application in offshore-areas. For this two-line standard there is a Lloyds Register approval. The outer sheath insulation
of non-adhesive Polyurethan allows the application in extremely oily and rough environmental conditions. For applications which go beyond standard
solutions we recommend that you fill out our especially developed questionnaire for drag chains. Before installation in cable drag chains please read
the installation instructions.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
19846
19847
19848
19849
19850
19851
19852
19853
19854

No.cores x
cross-sec.
mm
2 x 0,25
3 x 0,25
4 x 0,25
5 x 0,25
7 x 0,25
12 x 0,25
18 x 0,25
25 x 0,25
36 x 0,25

AWG-No. Outer
approx.
mm
24
5,0
24
5,2
24
5,5
24
5,8
24
6,7
24
8,0
24
9,0
24
10,8
24
11,5

Cop.
weight
kg / km
14,9
18,8
21,3
31,0
39,6
59,1
78,4
101,0
126,4

Weight
approx.
kg / km
38,0
44,0
51,0
68,0
82,0
124,0
150,0
204,0
230,0

Dimensions and specifications may be changed without prior notice. (RW01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

934

Part no.
19855
19856
19857
19858
19859
19860
19861
19862
19863

No.cores x
cross-sec.
mm
2 x 0,34
3 x 0,34
4 x 0,34
5 x 0,34
7 x 0,34
12 x 0,34
18 x 0,34
25 x 0,34
36 x 0,34

AWG-No. Outer
approx.
mm
22
5,2
22
5,5
22
5,8
22
6,5
22
7,2
22
8,5
22
10,0
22
12,0
22
13,0

Cop.
weight
kg / km
18,1
28,7
35,7
39,1
52,7
76,4
99,7
155,0
188,0

Weight
approx.
kg / km
45,0
60,0
76,0
82,0
110,0
166,0
216,0
305,0
340,0

Shipwiring and Marine Cables / Lloyds Register

SHIPFLEX 340 cable for drag chain, halogen-free, EMC prefered

type, meter marking

Technical data

Cable structure

Special screened drag chain cable,


stranded in pairs
UL-Style 20233
Temperature range
flexing -40C to +80C
fixed installation -40C to +80C
Installation temperature
min. -25C
Nominal voltage
VDE U0/U 300/500 V
UL 300 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Special coreinsulation
Colour coded to DIN 47100
Cores stranded in pairs, pairs stranded
torsion-free in layers with optimal
lay-length
Core wrapping between the layers of
stranding
Braided screen of tinned copper wires,
coverage approx. 85 %, optional
aluminium foil under the screen
Full polyurethane outer sheath to
UL std. 1581 Tab. 50227
Sheath colour grey (RAL 7001)
with meter marking

Properties

Flame retardant to DIN VDE 0482-332-1-2,


DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Halogen-free to DIN VDE 0482 part 267/
DIN EN 50267-2-1/IEC 60754-1 (equivalent
DIN VDE 0472 part 815)
Oil resistant to IEC 60092-350,
appendix F
Behaviour at low temperature at -40C to
IEC 60092-350, appendix E
Weather, ozon and UV-resistant
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

HELUKABEL SHIPFLEX 340 is a new developed and successfully tested special drag chain cable with overall screening which meets the requirements
of the strict standards for application in offshore-areas. For this two - line standard there is a Lloyds Register approval. The outer sheath insulation
of non-adhesive Polyurethan allows the application in extremely oily and rough environmental conditions. For applications which go beyond standard
solutions we recommend that you fill out our especially developed questionnaire for drag chains. Before installation in cable drag chains please read
the installation instructions.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.pairs x
no.cores x
cross-sec.
mm
19927
2 x 2 x 0,25
19928
3 x 2 x 0,25
19929
4 x 2 x 0,25
19930
5 x 2 x 0,25
19931
6 x 2 x 0,25
19932
7 x 2 x 0,25
19933
12 x 2 x 0,25
19934
18 x 2 x 0,25
19935
25 x 2 x 0,25
19936
2 x 2 x 0,34
19937
3 x 2 x 0,34
19938
4 x 2 x 0,34
19939
5 x 2 x 0,34
19940
6 x 2 x 0,34
19941
7 x 2 x 0,34
19942
12 x 2 x 0,34
19943
18 x 2 x 0,34
19944
25 x 2 x 0,34
19945
2 x 2 x 0,5
19946
3 x 2 x 0,5
19947
4 x 2 x 0,5

AWG-No.

24
24
24
24
24
24
24
24
24
22
22
22
22
22
22
22
22
22
20
20
20

Outer
Cop.
approx. mm weight
kg / km
6,8
7,1
7,5
8,0
8,5
9,2
11,4
13,5
15,0
7,4
7,7
8,4
9,1
10,0
10,5
12,2
14,4
16,5
8,0
8,4
9,0

32,0
38,0
43,0
51,0
72,0
75,0
117,0
148,0
233,0
41,0
52,0
59,0
67,0
86,0
94,0
122,0
197,0
238,0
53,0
73,0
77,0

Weight
approx.
kg / km
60,0
70,0
82,0
99,0
126,0
135,0
189,0
248,0
343,0
81,0
100,0
119,0
135,0
163,0
170,0
220,0
277,0
400,0
100,0
131,0
149,0

Part no. No.pairs x


no.cores x
cross-sec.
mm
19948
5 x 2 x 0,5
19949
6 x 2 x 0,5
19950
7 x 2 x 0,5
19951
12 x 2 x 0,5
19952
18 x 2 x 0,5
19953
25 x 2 x 0,5
19954
2 x 2 x 0,75
19955
3 x 2 x 0,75
19956
4 x 2 x 0,75
19957
5 x 2 x 0,75
19958
6 x 2 x 0,75
19959
7 x 2 x 0,75
19960
12 x 2 x 0,75
19961
18 x 2 x 0,75
19962
2x2x1
19963
3x2x1
19964
4x2x1
19965
5x2x1
19966
6x2x1
19967
7x2x1
19968
12 x 2 x 1

AWG-No.

20
20
20
20
20
20
19
19
19
19
19
19
19
19
18
18
18
18
18
18
18

Outer
Cop.
approx. mm weight
kg / km
9,7
10,6
11,5
13,5
15,7
18,2
9,0
9,5
10,3
11,2
12,1
13,0
16,0
18,0
10,0
10,4
11,8
12,6
13,6
14,8
18,0

86,0
103,0
117,0
199,0
265,0
344,0
61,0
87,0
95,0
115,0
137,0
153,0
261,0
374,0
73,0
94,0
118,0
139,0
188,0
204,0
324,0

Weight
approx.
kg / km
160,0
170,0
191,0
361,0
427,0
740,0
102,0
144,0
160,0
193,0
218,0
298,0
406,0
519,0
120,0
161,0
184,0
217,0
295,0
311,0
602,0

Dimensions and specifications may be changed without prior notice. (RW01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

W
935

Shipwiring and Marine Cables / Lloyds Register

SHIPFLEX 109 cable for drag chain, halogen-free, EMC prefered

type (-C-Type) , meter marking

Technical data

Special drag chain cable


UL-Style 20234
Temperature range
flexing -40C to +80C
fixed installation -40C to +80C
Installation temperature
min. -25C
Nominal voltage
to VDE U0/U 0,6/1 kV
UL 1000 V
Insulation resistance
min. 100 MOhm x km
Minimum bending radius
7,5x cable
Coupling resistance
(for -C-type)
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Special core insulation
Colour black or green-yellow
Screened type with braided screen of
tinned copper wires, coverage approx. 85 %
Full polyurethane outer sheath to
UL std. 1581 Tab. 50227
Sheath colour orange (RAL 2003)
with meter marking

Properties

Flame retardant to DIN VDE 0482-332-1-2,


DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Halogen-free to DIN VDE 0482 part 267/
DIN EN 50267-2-1/IEC 60754-1 (equivalent
DIN VDE 0472 part 815)
Oil resistant to IEC 60092-350, appendix F
Behaviour at low temperature at -40C to
IEC 60092-350, appendix E
Weather, ozon and UV-resistant
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

HELUKABEL SHIPFLEX 109 Single is a new developed and successfully tested special drag chain cable which meets the requirements of the strict
standards for application in offshore-areas. For this two - line standard there is a Lloyds Register approval . The outer sheath insulation of
non-adhesive Polyurethan allows the application in extremely oily and rough environmental conditions. For applications which go beyond standard
solutions we recommend that you fill out our especially developed questionnaire for drag chains. Before installation in cable drag chains please read
the installation instructions.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
SHIPFLEX 109 unscreened

Part no. No.cores x


cross-sec.
mm
21388
1x6
21374
1G6
21389
1 x 10
21375
1 G 10
21390
1 x 16
21376
1 G 16
21391
1 x 25
21377
1 G 25
21392
1 x 35
21378
1 G 35
21393
1 x 50
21379
1 G 50
21394
1 x 70
21380
1 G 70
21395
1 x 95
21381
1 G 95
21396
1 x 120
21382
1 G 120
21397
1 x 150
21383
1 G 150
21398
1 x 185
21384
1 G 185
21399
1 x 240
21404
1 G 240

AWG-No. Core
colour
10
10
8
8
6
6
4
4
2
2
1
1
2/0
2/0
3/0
3/0
4/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil

black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow

Outer
approx.
mm
6,9
6,9
8,3
8,3
9,5
9,5
11,3
11,3
12,7
12,7
15,0
15,0
16,3
16,3
18,8
18,8
20,9
20,9
23,2
23,2
25,7
25,7
28,2
28,2

Cop.
weight
kg / km
58,0
58,0
96,0
96,0
154,0
154,0
240,0
240,0
336,0
336,0
480,0
480,0
672,0
672,0
912,0
912,0
1152,0
1152,0
1440,0
1440,0
1776,0
1776,0
2304,0
2304,0

Weight
approx.
kg / km
108,0
108,0
170,0
170,0
240,0
240,0
370,0
370,0
490,0
490,0
665,0
665,0
910,0
910,0
1190,0
1190,0
1530,0
1530,0
1720,0
1720,0
2280,0
2280,0
2895,0
2895,0

Dimensions and specifications may be changed without prior notice. (RW01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

936

SHIPFLEX 109 screened

Part no. No.cores x


cross-sec.
mm
19798
1x6
21330
1G6
19799
1 x 10
21331
1 G 10
19800
1 x 16
21332
1 G 16
19801
1 x 25
21333
1 G 25
19802
1 x 35
21334
1 G 35
19803
1 x 50
21335
1 G 50
19804
1 x 70
21336
1 G 70
19805
1 x 95
21337
1 G 95
19806
1 x 120
21338
1 G 120
19807
1 x 150
21339
1 G 150
19808
1 x 185
21406
1 G 185
19809
1 x 240
21410
1 G 240

AWG-No. Core
colour
10
10
8
8
6
6
4
4
2
2
1
1
2/0
2/0
3/0
3/0
4/0
4/0
300 kcmil
300 kcmil
350 kcmil
350 kcmil
500 kcmil
500 kcmil

black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow
black
Green-yellow

Outer
approx.
mm
7,6
7,6
9,1
9,1
10,2
10,2
12,1
12,1
13,5
13,5
15,9
15,9
17,3
17,3
19,5
19,5
21,8
21,8
24,1
24,1
26,5
26,5
29,2
29,2

Cop.
weight
kg / km
72,0
72,0
130,0
130,0
190,0
190,0
260,0
260,0
405,0
405,0
560,0
560,0
780,0
780,0
1030,0
1030,0
1285,0
1285,0
1430,0
1430,0
1940,0
1940,0
2530,0
2530,0

Weight
approx.
kg / km
140,0
140,0
225,0
225,0
295,0
295,0
415,0
415,0
610,0
610,0
817,0
817,0
1065,0
1065,0
1340,0
1340,0
1735,0
1735,0
1910,0
1910,0
2610,0
2610,0
3274,0
3274,0

Shipwiring and Marine Cables / Lloyds Register

SHIPFLEX 109 cable for drag chain, halogen-free, EMC prefered

type, meter marking

Technical data

Special screened drag chain cable


UL-Style 20234
Temperature range
flexing -40C to +80C
fixed installation -40C to +80C
Installation temperature
min. -25C
Nominal voltage
to VDE U0/U 0,6/1 kV
UL 1000 V
Insulation resistance
min. 200 MOhm x km
Minimum bending radius
7,5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Special core insulation
Black cores imprinted with U1, V2, W3
GN-YE conductor depends on
conductor cross-section may cut into thirds
Cores stranded together with optimal
lay-length
Core wrapping between the layers of
stranding
Braided screening of tinned copper wires,
coverage approx. 85%
Full polyurethane outer sheath to
UL std. 1581 Tab. 50227
Sheath colour orange (RAL 2003)
with meter marking

Properties

Flame retardant to DIN VDE 0482-332-1-2,


DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Halogen-free to DIN VDE 0482 part 267/
DIN EN 50267-2-1/IEC 60754-1 (equivalent
DIN VDE 0472 part 815)
Oil resistant to IEC 60092-350,
appendix F
Behaviour at low temperature at -40C to
IEC 60092-350, appendix E
Weather, ozon and UV-resistant
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Note

AWG sizes are approximate equivalent


values. The actual cross-section is in mm.

Application

HELUKABEL SHIPFLEX 109 is a new developed and successfully tested special drag chain cable with overall screening which meets the requirements
of the strict standards for application in offshore-areas. For this two-line standard there is a Lloyds Register approval. The outer sheath insulation
of non-adhesive Polyurethan allows the application in extremely oily and rough environmental conditions. For applications which go beyond standard
solutions we recommend that you fill out our especially developed questionnaire for drag chains. Before installation in cable drag chains please read
the installation instructions.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no.
19810
19811
19812
19813
19814
19815
19816

No.cores x
cross-sec.
mm
4G1
4 G 1,5
4 G 2,5
4G4
4G6
4 G 10
4 G 16

AWG-No. Outer
approx.
mm
18
9,0
16
10,5
14
11,7
12
13,4
10
15,6
8
19,2
6
23,9

Cop.
weight
kg / km
84,0
105,0
157,0
231,0
332,0
527,0
794,0

Weight
approx.
kg / km
124,0
175,0
265,0
390,0
570,0
804,0
1450,0

Part no.
19817
19818
19819
19820
19969
19821

No.cores x
cross-sec.
mm
4 G 25
4 G 35
4 G 50
4 G 70
3 G 95
4 G 95

AWG-No. Outer
approx.
mm
4
27,6
2
32,7
1
37,0
2/0
43,0
3/0
41,0
3/0
48,0

Cop.
weight
kg / km
1180,0
1600,0
2165,0
3196,0
3090,0
4606,0

Weight
approx.
kg / km
1660,0
2400,0
2600,0
4600,0
4480,0
5350,0

Dimensions and specifications may be changed without prior notice. (RW01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

W
937

Shipwiring and Marine Cables / Lloyds Register

SHIPFLEX 113 cable for drag chain, halogen-free, EMC prefered

type, meter marking

Technical data

Special screened drag chain cable


UL-Style 20234
Temperature range
flexing -40C to +80C
fixed istallation -40C to +80C
Installation temperature
min. -25C
Nominal voltage
to VDE U0/U 0,6/1 kV
UL 1000 V
Insulation resistance
min. 20 MOhm x km
Minimum bending radius
7,5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Special core insulation
Black power supply cores with imprint U1,
V2, W3
GN-YE conductor, depends of the
diameter of the conductor
Black control cores with white numbers 5,6
Screening of the control cores in pairs
wrapped with plastic aluminium foil, and
tinned copper braided screening, approx.
coverage 85%
Control cores stranded in pairs and laid up
in layers together with the power supply
cores with optimal lay length and stabilising
filler
Core wrapping between the layers of
stranding
Braided screening of tinned copper wires,
optimal coverage approx. 85 %
Full polyurethane outer sheath to
UL std. 1581 Tab. 50227
Sheath colour orange (RAL 2003)
with meter marking

Properties

Flame retardant to DIN VDE 0482-332-1-2,


DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Halogen-free to DIN VDE 0482 part 267/
DIN EN 50267-2-1/IEC 60754-1 (equivalent
DIN VDE 0472 part 815)
Oil resistant to IEC 60092-350,
appendix F
Behaviour at low temperature at -40C to
IEC 60092-350, appendix E
Weather, ozon and UV-resistant
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Application

HELUKABEL SHIPFLEX 113 is a new developed and successfully tested screened special drag chain cable which meets the requirements of the strict
standards for application in offshore-areas. This kind of cable combines the feeding cores with the control cores. For this two-line standard there is a
Lloyds Register approval. The outer sheath insulation of non-adhesive Polyurethan allows the application in extremely oily and rough environmental
conditions. For applications which go beyond standard solutions we recommend that you fill out our especially developed questionnaire for drag
chains. Before installation in cable drag chains please read the installation instructions.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
cross-sec.
mm
19822
( 4 G 1,5 + (2 x 1,0))
19827
( 4 G 1,5 + (2 x 1,5))
19823
( 4 G 2,5 + (2 x 1,0))
19828
( 4 G 2,5 + (2 x 1,5))
19824
( 4 G 4 + (2 x 1,0))
19829
( 4 G 4 + (2 x 1,5))
19825
( 4 G 6 + (2 x 1,0))

Outer
approx.
mm
11,5
12,0
13,0
14,0
14,5
15,0
17,0

Cop.
Weight
weight approx.
kg / km kg / km
138,0
254,0
148,0
265,0
176,0
328,0
187,0
339,0
258,0
460,0
268,0
475,0
348,0
596,0

AWG-No.

Dimensions and specifications may be changed without prior notice. (RW01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

938

Part no. No.cores x


cross-sec.
mm
19830
( 4 G 6 + (2 x 1,5))
19826
( 4 G 10 + (2 x 1,0))
19831
( 4 G 10 + (2 x 1,5))
19832
( 4 G 16 + (2 x 1,5))
19833
( 4 G 25 + (2 x 1,5))
19834
( 4 G 35 + (2 x 1,5))
19835
( 4 G 50 + (2 x 1,5))

Outer
approx.
mm
17,0
20,0
20,5
24,0
28,5
32,0
37,0

Cop.
Weight
weight approx.
kg / km kg / km
358,0
607,0
574,0
912,0
584,0
924,0
825,0
1205,0
1283,0
1510,0
1850,0
2005,0
2540,0
2890,0

AWG-No.
-

Shipwiring and Marine Cables / Lloyds Register

SHIPFLEX 121 cable for drag chain, halogen-free, EMC prefered

type, meter marking

Technical data

Special screened drag chain cable


UL-Style 20234
Temperature range
flexing -40C to +80C
fixed installation -40C to +80C
Installation temperature
min. -25C
Nominal voltage
to VDE U0/U 0,6/1 kV
UL 1000 V
Insulation resistance
min. 200 MOhm x km
Minimum bending radius
7,5x cable
Coupling resistance
max. 250 Ohm/km
Radiation resistance
up to 100x106 cJ/kg (up to 100 Mrad)

Cable structure

Bare copper-conductor, to
DIN VDE 0295 cl.6, extra fine-wire,
BS 6360 cl.6, IEC 60228 cl.6
Special core insulation
Black power supply cores with imprint U1,
V2, W3
GN-YE conductor, depends of the
diameter of the conductor
Black control cores with white numbers 5,6
and 7,8
Screening of the control cores in pairs
wrapped with plastic aluminium foil, and
tinned copper braided screening,
coverage approx. 85%
Control cores stranded in pairs and laid up
in layers together with the power supply
cores with optimal lay length and stabilising
filler
Core wrapping between the layers of
stranding
Braided screening of tinned copper wires,
coverage approx. 85 %
Full polyurethane outer sheath to
UL std. 1581 Tab. 50227
Sheath colour orange (RAL 2003)
with meter marking

Properties

Flame retardant to DIN VDE 0482-332-1-2,


DIN EN 60332-1-2/ IEC 60332-1 (equivalent
DIN VDE 0472 part 804 test method B)
Halogen-free to DIN VDE 0482 part 267/
DIN EN 50267-2-1/IEC 60754-1 (equivalent
DIN VDE 0472 part 815)
Oil resistant to IEC 60092-350,
appendix F
Behaviour at low temperature at-40C to
IEC 60092-350, appendix E
Weather, ozon and UV-resistant
The materials used in manufacture are
cadmium-free and contain no silicone
and free from substances harmful to
the wetting properties of lacquers

Application

HELUKABEL SHIPFLEX 121 is a new developed and successfully tested screened special drag chain cable which meets the requirements of the strict
standards for application in offshore-areas. This kind of cable combines the feeding cores with the control cores. For this two - line standard there is
a Lloyds Register approval. The outer sheath insulation of non-adhesive Polyurethan allows the application in extremely oily and rough environmental
conditions. For applications which go beyond standard solutions we recommend that you fill out our especially developed questionnaire for drag
chains. Before installation in cable drag chains please read the installation instructions.
EMC = Electromagnetic compatibillity
To optimize the EMC features we recommend a large round contact of the copper braiding on both ends.
= The product is conformed with the EC Low-Voltage Directive 2006/95/EC.
Part no. No.cores x
Outer
cross-sec.
approx.
mm
mm
19836
( 4 G 1 + 2 x (2 x 0,75))
12,5
19837
( 4 G 1,5 + 2 x (2 x 0,75))
13,0
19838
( 4 G 2,5 + 2 x (2 x 1,0))
15,0
19839
( 4 G 4 + (2 x 1,5) + (2 x 1,0)) 17,0
19840
( 4 G 6 + (2 x 1,5) + (2 x 1,0)) 18,5

Cop.
Weight
weight approx.
kg / km kg / km
148,0
254,0
170,0
290,0
229,0
336,0
318,0
485,0
445,0
615,0

AWG-No.
-

Part no. No.cores x


cross-sec.
mm
19841
( 4 G 10 + (2 x 1,5) + (2 x 1,0))
19842
( 4 G 16 + 2 x (2 x 1,5))
19843
( 4 G 25 + 2 x (2 x 1,5))
19844
( 4 G 35 + 2 x (2 x 1,5))
19845
( 4 G 50 + 2 x (2 x 1,5))

Outer
approx.
mm
22,0
25,0
29,0
33,0
37,0

Cop.
Weight
weight approx.
kg / km kg / km
610,0
915,0
904,0
1226,0
1323,0
1595,0
1621,0
2196,0
2585,0
2995,0

AWG-No.
-

Dimensions and specifications may be changed without prior notice. (RW01)

Suitable accessories can be found in Chapter X.


Cable Gland - HELUTOP HT-E

W
939

CABLE ACCESSORIES
Cable glands

942

Cable protection tube systems

968

Shrink tubes

976

Cable ties

980

Core end sleeves & cable lugs

986

PV-male and female cable couplers

1000

Tools

1002

X
941

CABLE GLANDS

Designation

Properties

HELUTOP HT

Cable gland

944

HELUTOP HT-MS

Cable gland

946

HT-E

Cable gland

948

HELUTOP MS-EP

EMC cable gland

949

HELUTOP MS-EP4

EMC cable gland

950

HELUTOP HT-Clean

Stainless steel cable gland

951

HELUTOP HT-Clean EMV

Stainless steel cable gland

952

HELUTOP HT-PA-EX

Cable gland, hazardous area

953

HELUTOP HT-MS-EX-d

Cable gland, hazardous area, pressure resistant

954

HELUTOP HT-MS Plus

Cable gland

955

HSK-PVDF

Cable gland

956

KVA-XXL-MS

Cable gland

958

KVA-XXL-MS-E

EMC cable gland

959

STK-F

Flat cable gland

960

STS-F

Flat cable gland

961

KMK-PA-MB

Lock nut with collar

962

KM

Lock nut

963

KM-INOX

Lock nut

965

KM-EMV

EMC lock nut

966

Approvals

Page

X
943

Cable Glands / made of plastic for standard applications

HELUTOP HT cable gland

HELUTOP HT

The plastic cable gland with vibration protection.

Application

Material

Plant and machine construction


Robot construction
Automation technology
Vehicle construction and shipbuilding
Rail technology
Installation technology
Control cabinet construction

Technical data

Polyamide PA 6
Seal: Chloroprene-rubber (CR)

Protection class: IP 68 - 5 bar / IP 69K


Temperature range: -20C up to +100C

halogen-free
phosphor-free
silicone-free
cadmium-free

Test standard: EN50262

Properties

Optimum strain relief through clamping plates


Easy to assemble
Large clamping areas

Note

Details on the individual tests appear in section


Technical Information.

metric thread

Part no.
light grey
RAL 7035
93908
93909
907275
92667
93910
93911
93912
93913
93914
93915

Part no.
dark grey
RAL 7001
93923
93924
907276
92668
93925
93926
93927
93928
93929
93930

Part no.
black
RAL 9005
93937
93938
907277
92669
93939
93940
93941
93942
93943
93944

metric thread - with reducing seal

Part no.
light grey
RAL 7035
903532
903533
903534
903535
903536
903537
903538
903539

Part no.
dark grey
RAL 7001
903542
903543
903544
903545
903546
903547
903548
903549

Part no.
black
RAL 9005
903552
903553
903554
903555
903556
903557
903558
903559

Size
Metr.
M12 x 1,5
M16 x 1,5
M16 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5
M32 x 1,5
M40 x 1,5
M50 x 1,5
M63 x 1,5
Size
Metr.
M12 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5
M32 x 1,5
M40 x 1,5
M50 x 1,5
M63 x 1,5

Cable
from / to
mm
3,0 - 6,5
4,0 - 8,0
5,0 - 10,0
5,0 - 10,0
6,0 - 12,0
11,0 - 17,0
15,0 - 21,0
19,0 - 28,0
30,0 - 38,0
34,0 - 44,0

Thread
length
mm
6,0
8,0
8,0
10,0
10,0
8,0
10,0
10,0
18,0
18,0

Spanner
size
mm
15
19
19
22
24
29
36
46
60
65

Unit

Cable
from / to
mm
2,0 - 5,0
2,0 - 6,0
5,0 - 9,0
9,0 - 13,0
11,0 - 15,0
16,0 - 23,0
25,0 - 31,0
29,0 - 35,0

Thread
length
mm
8,0
8,0
10,0
8,0
10,0
10,0
18,0
18,0

Spanner
size
mm
15
19
24
29
36
46
60
65

Unit

100
50
50
50
50
50
25
20
10
10

100
50
50
50
25
20
10
10

Dimensions
G
Thread size
GL
Thread length
SW
Spanner size

Continuation

944

Cable Glands / made of plastic for standard applications

HELUTOP HT cable gland


PG thread

Part no.
light grey
RAL 7035
99300
99301
99302
99303
99304
99305
99306
99307
99308
99309

NPT thread

Part no.
light grey
RAL 7035
92780
92781
92782
92783
92784

Part no.
dark grey
RAL 7001
99310
99311
99312
99313
99314
99315
99316
99317
99318
99319

Part no.
black
RAL 9005
99320
99321
99322
99323
99324
99325
99326
99327
99328
99329

Size
PG

Part no.
dark grey
RAL 7001
92790
92791
92792
92793
92794

Part no.
black
RAL 9005
92800
92801
92802
92803
92804

Size
NPT

7
9
11
13,5
16
21
29
36
42
48

3/8"
1/2"
1/2"
3/4"
1"

Cable
from / to
mm
3,0 - 6,5
4,0 - 8,0
5,0 - 10,0
6,0 - 12,0
10,0 - 14,0
13,0 - 18,0
18,0 - 25,0
22,0 - 32,0
30,0 - 38,0
34,0 - 44,0

Thread
length
mm
8,0
8,0
8,0
9,0
10,0
11,0
11,0
13,0
13,0
14,0

Spanner
size
mm
15
19
22
24
27
33
42
53
60
65

Unit

Cable
from / to
mm
5,0 - 10,0
6,0 - 12,0
10,0 - 14,0
13,0 - 18,0
18,0 - 25,0

Thread
length
mm
15,0
15,0
15,0
15,0
18,0

Spanner
size
mm
22
24
27
33
42

Unit

100
50
50
50
50
25
20
10
10
10

50
50
50
25
20

Dimensions and specifications may be changed without prior notice.

X
945

Cable Glands / made of brass for standard applications

HELUTOP HT-MS cable gland

HELUTOP HT-MS

The nickel-coated brass cable gland.

Application

Plant and machine construction


Robot construction
Automation technology
Vehicle construction and shipbuilding
Rail technology
Installation technology
Control cabinet construction

Material

Technical data

Brass, nickel plated


Clamp: Polyamide PA 6
Seal: Chloroprene-rubber (CR)
O-ring: NBR

Protection class: IP 68 - 5 bar / IP 69K


Temperature range: -40C up to +100C
Test standard: EN50262

Properties

Optimum strain relief through clamping plates


Easy to assemble
Large clamping areas

Note

Details on the individual tests appear in section


"Technical Information".
Dimensions
G
Thread size
GL
Thread length
SW
Spanner size
metric thread
Part no.

Size
Metr.

90760
99960
90762
99961
94624
99962
99963
90767
906199

M12 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5
M32 x 1,5
M40 x 1,5
M50 x 1,5
M63 x 1,5
M63 x 1,5

Cable
from / to
mm
3,0 - 6,5
5,0 - 10,0
6,0 - 12,0
11,0 - 17,0
15,0 - 21,0
19,0 - 28,0
30,0 - 38,0
34,0 - 44,0
44,0 - 55,0

metric thread - with reducing seal


Part no.

Size
Metr.

903560
903561
903562
903563
903564
903565
903566
903567

M12 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5
M32 x 1,5
M40 x 1,5
M50 x 1,5
M63 x 1,5

Cable
from / to
mm
2,0 - 5,0
3,0 - 7,0
5,0 - 9,0
9,0 - 13,0
11,0 - 15,5
16,0 - 23,0
25,0 - 31,0
29,0 - 35,0

Thread
length
mm
6,0
7,0
8,0
8,0
8,0
9,0
9,0
14,0
10,0

Spanner
size
mm
14
20
22
27
34
43
58
64 / 68
75

Unit

Thread
length
mm
6,0
7,0
8,0
8,0
8,0
9,0
9,0
14,0

Spanner
size
mm
14
20
22
27
34
43
58
64 / 68

Unit

50
50
50
25
20
5
5
5
5

50
50
50
25
20
5
5
5

Continuation

946

Cable Glands / made of brass for standard applications

HELUTOP HT-MS cable gland


PG thread
Part no.

Size
PG

90750
90751
90752
90753
90754
90755
90756
90757
90758
90759

7
9
11
13,5
16
21
29
36
42
48

NPT thread
Part no.

Size
NPT

99965
99966
99967
99968

3/8"
1/2"
3/4"
1"

Cable
from / to
mm
3,0 - 6,5
4,0 - 8,0
5,0 - 10,0
6,0 - 12,0
10,0 - 14,0
13,0 - 18,0
18,0 - 25,0
22,0 - 32,0
32,0 - 38,0
37,0 - 44,0

Thread
length
mm
5,0
6,0
6,0
6,5
6,5
7,0
8,0
9,0
14,0
14,0

Spanner
size
mm
14
17
20
22
24
30
40
50
58
64

Unit

Cable
from / to
mm
5,0 - 10,0
6,0 - 12,0
13,0 - 18,0
18,0 - 25,0

Thread
length
mm
15,0
15,0
15,0
17,0

Spanner
size
mm
20
22
27
34

Unit

50
50
50
50
25
25
20
5
5
5

50
50
25
10

Dimensions and specifications may be changed without prior notice.

X
947

Cable Glands / for robust applications and special chemical resistance

HT-E cable gland


stainless steel

HELUTOP HT-E

The stainless steel cable gland for heavy load.

Application

Plant and machine construction


Robot construction
Automation technology
Vehicle construction and shipbuilding
Rail technology
Installation technology
Control cabinet construction

Material

Technical data

Stainless steel 1.4305 / AISI 303


Clamp: Polyamide PA 6
Seal: Chloroprene-rubber (CR)
O-ring: NBR

Protection class: IP 68 - 5 bar


Temperature range: -40C up to +100C
Test standard: EN50262

Properties

Optimum strain relief through clamping plates


Highly corrosion-resistant
Highly durable
Easy to assemble
Large clamping areas

Note

Details on the individual tests appear in section


"Technical Information".

metric thread
Part no.

Size
Metr.

99980
99981
99982
99983
99984
99985
99986
99987

M12 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5
M32 x 1,5
M40 x 1,5
M50 x 1,5
M63 x 1,5

PG thread
Part no.

Size
PG

99970
99971
99972
99973
99974
99975
99976
99977
99978
99979

7
9
11
13,5
16
21
29
36
42
48

NPT thread
Part no.

Size
NPT

99800
99801
99802
99803

3/8"
1/2"
3/4"
1"

Cable
from / to
mm
3,0 - 6,5
5,0 - 10,0
6,0 - 12,0
11,0 - 17,0
15,0 - 21,0
19,0 - 28,0
30,0 - 38,0
34,0 - 44,0

Thread
length
mm
6,0
7,0
8,0
8,0
8,0
9,0
9,0
14,0

Spanner
size
mm
14
22
22
27
36
46
60
65 / 68

Unit

Cable
from / to
mm
3,0 - 6,5
4,0 - 8,0
5,0 - 10,0
6,0 - 12,0
10,0 - 14,0
13,0 - 18,0
18,0 - 25,0
22,0 - 32,0
30,0 - 38,0
34,0 - 44,0

Thread
length
mm
6,0
6,0
6,0
6,5
6,5
7,2
8,0
9,0
12,0
14,0

Spanner
size
mm
14
17
22
22
24
30
41
50
60
65

Unit

Cable
from / to
mm
5,0 - 10,0
6,0 - 12,0
13,0 - 18,0
18,0 - 25,0

Thread
length
mm
11,5
13,0
13,0
13,0

Spanner
size
mm
20
22
30
40 / 43

Unit

Dimensions and specifications may be changed without prior notice.

948

50
50
50
25
25
20
12
12

50
50
50
50
25
25
20
15
12
12

50
50
25
10

Dimensions
G
Thread size
GL
Thread length
SW
Spanner size

Cable Glands / for electromagnetic compatibility (EMC)

HELUTOP MS-EP EMC cable gland

HELUTOP MS-EP

The EMC- and earthing gland with integrated


contact system for safe, quick assembly and
contacting.

Application

Plant and machine construction


Robot construction
Automation technology
Vehicle construction and shipbuilding
Rail technology
Installation technology
Control cabinet construction

Material

Technical data

Brass, nickel plated


Contact system: Copper-Beryllium
Clamp: Polyamide PA 6
Seal: Chloroprene-rubber (CR)
O-ring: NBR

Protection class: IP 68 - 5 bar

Properties

Contact system: patented

Temperature range: -40C up to +100C


Test standard: EN50262

Optimum strain relief through clamping plates


No damage of shield during assembly or
disassembly by moving contact ring
Contact made automatically when the gland
is closed
Excellent shield damping and current
deflection
High savings achieved in time and assembly
costs

Note

Details on the individual tests appear in section


"Technical Information".
metric thread
Part no.

Size
Metr.

99950
99951
99952
99953
99954
99955
99956
99957

M12 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5
M32 x 1,5
M40 x 1,5
M50 x 1,5
M63 x 1,5

Cable
from / to
mm
3,0 - 6,5
5,0 - 10,0
6,0 - 12,0
11,0 - 17,0
15,0 - 21,0
19,0 - 28,0
27,0 - 38,0
34,0 - 44,0

Thread
length
mm
6,0
7,0
8,0
8,0
8,0
9,0
9,0
14,0

Spanner
size
mm
14
20
22
27
34
43
58
64 / 68

Dimensions
G
Thread size
GL
Thread length
SW
Spanner size

Unit
50
50
50
25
25
20
5
5

Dimensions and specifications may be changed without prior notice.

X
949

Cable Glands / for electromagnetic compatibility (EMC)

HELUTOP MS-EP4 EMC cable gland

HELUTOP MS-EP4

The EMC- cable gland with integrated contact


system.

Application

Plant and machine construction


Robot construction
Automation technology
Vehicle construction and shipbuilding
Rail technology
Installation technology
Control cabinet construction

Material

Technical data

Brass, nickel plated


Contact system: Copper-Beryllium
Clamp: Polyamide PA 6
Seal: Chloroprene-rubber (CR)
O-ring: NBR

Protection class: IP 68 - 5 bar


Temperature range: -40C up to +100C
Contact system: patented

Properties

Easy installation
Secure contact
High vibration resistance

Note

Details on the individual tests appear in section


"Technical Information".
Dimensions
G
Thread size
GL
Thread length
SW
Spanner size
metric thread
Part no.

Size
Metr.

905181
905182
905183
905184
905185
905186
905187
905188
905189
905248

M12 x 1,5
M16 x 1,5
M20 x 1,5
M20 x 1,5
M25 x 1,5
M32 x 1,5
M40 x 1,5
M50 x 1,5
M63 x 1,5
M63 x 1,5

Cable
from / to
mm
3,0 - 6,5
5,0 - 10,0
6,0 - 12,0
7,5 - 14,0
10,0 - 18,0
16,0 - 25,0
22,0 - 32,0
30,0 - 38,0
34,0 - 44,0
37,0 - 53,0

Thread
length
mm
6,0
6,0
6,0
8,0
8,0
9,0
9,0
9,0
14,0
10,0

Dimensions and specifications may be changed without prior notice.

950

Spanner
size
mm
14
20
22
24
30
40
50
58
64 / 68
75

Unit
50
50
50
50
25
20
20
10
5
5

Cable Glands / made of stainless steel for highest requirements to cleanliness and cleaning

HELUTOP HT-Clean Stainless steel cable gland

HELUTOP HT-Clean

Material

Highest requirements to cleanliness and


cleaning.

Application

Technical data

Stainless steel 1.4305 / AISI 303


Strain relief: POM
Grommet: TPE according to
FDA 21 CFR 177.2600

Food industry - milk and meat products


Packaging of food machines
Beverage industry
Pharmaceutical industry
Clean room technology
Biotechnology
Chemical industry

Protection class: IP 68-5 bar, 30 min.


according to EN 60529;
IP 69K according to DIN 40050-9

Properties

the smooth surface prevents to adhere


harmfull micro organisms
easy, fast and less expensive cleaning because
of the smooth surface
suitable for high pressure steam cleanin
resistent against chemical cleaning supplies
no threads are exposed
high tightness
no enter from water and dirt from outside
reliable strain relief due to strain relief element
separated from grommet

Temperature range: -20C up to +100C


Temperature range temporary: -40C up
to +150C

Note

For tightening from outside you have to use


the listed tightening tool
The cable gland can be assembled with a
commercial socket wrench
Delivery including counternut
Dimensions
D
Outer diameter of upper part
D2
Inner diameter of thread
D4
Inner diameter of upper part
H
Hight without thread
TL
Thread length
SW
Spanner size
HELUTOP Clean
Part no.

Size
Metr.

Cable
from / to
mm

Thread
length
mm

Spanner
size
mm

Outer of
upper part
mm

Inner of
upper part
mm

Inner of
thread
mm

906914
906915
906916
906917

M12 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5

3,0 - 6,5
5,0 - 10,0
6,0 - 12,0
12,0 - 17,0

6,0
7,0
10,0
14,0

14
18
22
28

15,6
20,2
24,1
30,1

6,8
10,3
12,3
17,3

7
10
13
17

Counternut
Spanner
size
mm
15
19
24
30

Hight without thread


mm

2,8
3
3,5
4

Recommended Cap
Counternut
Nm
6
9
12
14

Tightening Tool
Part no.

Size
Metr.

906921
906922
906923
906924

M12 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5

Hight
without
thread
mm
21,5
23
27
30
Spanner
size
mm
5/7
6 / 10
8 / 13
10 / 17

Recommended Unit
Cap Counternut
Nm
2,5
4
5
6

1
1
1
1
Height
mm

Unit

5
5
8
8

1
1
1
1

Dimensions and specifications may be changed without prior notice.

X
951

Cable Glands / made of stainless steel for highest requirements to cleanliness and cleaning

HELUTOP HT-Clean-EMV (EMC) Stainless steel cable gland

HELUTOP HT-Clean EMC

Material

Highest requirements to cleanliness and


cleaning.

Application

Technical data

Stainless steel 1.4305 / AISI 303


Strain relief: POM
Grommet: TPE according to
FDA 21 CFR 177.2600

Food industry - milk and meat products


Packaging of food machines
Beverage industry
Pharmaceutical industry
Clean room technology
Biotechnology
Chemical industry

Protection class: IP 68-5 bar, 30 min.


according to EN 60529;
IP 69K according to DIN 40050-9

Properties

the smooth surface prevents to adhere


harmfull micro organisms
easy, fast and less expensive cleaning because
of the smooth surface
suitable for high pressure steam cleanin
resistent against chemical cleaning supplies
no threads are exposed
high tightness
no enter from water and dirt from outside
reliable strain relief due to strain relief element
separated from grommet

Temperature range: -20C up to +100C


Temperature range temporary: -40C up
to +150C

Note

For tightening from outside you have to use


the listed tightening tool
The cable gland can be assembled with a
commercial socket wrench
Delivery including Counternut
Dimensions
D
Outer diameter of upper part
D2
Inner diameter of thread
D4
Inner diameter of upper part
H
Hight without thread
TL
Thread length
SW
Spanner size
HELUTOP Clean-EMV (EMC)
Part no.

Size
Metr.

Cable
from / to
mm

Thread
length
mm

Spanner
size
mm

Outer of
upper part
mm

Inner of
upper part
mm

Inner of
thread
mm

906918
906919
906920

M16 x 1,5
M20 x 1,5
M25 x 1,5

5,0 - 10,0
6,0 - 12,0
12,0 - 17,0

7,0
10,0
14,0

18
22
28

20,2
24,1
30,1

10,3
12,3
17,3

10
13
17

Counternut Clean-EMV (EMC)


Spanner
size
mm
19
24
30

Hight without thread


mm

3
3,5
4

Recommended Cap
Counternut
Nm
9
12
14

Dimensions and specifications may be changed without prior notice.

952

Tightening Tool
Part no.

Size
Metr.

906921
906922
906923
906924

M12 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5

Hight
without
thread
mm
28,5
33
38
Spanner
size
mm
5/7
6 / 10
8 / 13
10 / 17

Recommended Unit
Cap Counternut
Nm
4
5
6

1
1
1
Height
mm

Unit

5
5
8
8

1
1
1
1

Cable Glands / made of stainless steel for highest requirements to cleanliness and cleaning

HELUTOP HT-PA-EX explosive area

HELUTOP HT-PA-EX

Material

For use in explosive areas.

Technical data

Polyamide PA 6
Seal: NBR
O-ring: NBR

Application

Zone 1, Zone 2, Zone 21, Zone 22, IIA, IIB,


IIC

Protection class: IP 66 / IP 68 (EN 60529)


Temperature range: -20C up to +80C

halogen-free
phosphor-free
silicone-free
cadmium-free

Test standard: EN60079-0:2006 /


EN60079-7:2007 / EN60079-11:2007 /
EN61241-0:2006 / EN61241-1:2004

Note

Certificate of Conformity:
IMQ 08 ATEX 012 X
Marking: EX II 2GD Ex e II, Ex tD A21
For intrinsically safe area type "i", in blue on
request.
Dimensions
G
Thread size
GL
Thread length
SW
Spanner size
Part no.
black

Size
Metr.

906689
906936
906690
906937
906691
906938
906692
906939
906693
906940
906694
906695
906696
906697
906698
906699
906700

M12 x 1,5
M12 x 1,5
M16 x 1,5
M16 x 1,5
M20 x 1,5
M20 x 1,5
M20 x 1,5
M20 x 1,5
M25 x 1,5
M25 x 1,5
M25 x 1,5
M32 x 1,5
M32 x 1,5
M40 x 1,5
M40 x 1,5
M50 x 1,5
M63 x 1,5

Cable
from / to
mm
3,0 - 6,5
3,0 - 6,5
4,5 - 10,0
4,5 - 10,0
6,0 - 12,0
6,0 - 12,0
10,0 - 14,0
10,0 - 14,0
13,0 - 18,0
13,0 - 18,0
11,0 - 17,0
15,0 - 21,0
18,0 - 25,0
19,0 - 28,0
22,0 - 32,0
30,0 - 38,0
34,0 - 44,0

Thread
length
mm
8,0
15,0
10,0
15,0
10,0
15,0
10,0
15,0
10,0
15,0
8,0
10,0
15,0
10,0
18,0
18,0
18,0

Spanner
size
mm
15
15
19
19
24
24
27
27
33
33
29
36
42
46
53
60
65

Height
mm

Unit

31
31
38
43
41
46
42
46,5
47
47
42,5
50
58,5
55
68
69
71

100
100
50
50
50
50
50
50
25
25
50
25
25
20
10
10
10

Dimensions and specifications may be changed without prior notice.

X
953

Cable Glands / made of stainless steel for highest requirements to cleanliness and cleaning

HELUTOP HT-MS-EX-d cable gland


Brass, explosive area, pressure resistant

HELUTOP HT-MS-EX-d
For use in explosive areas

Application

Zone 1, Zone 2, Zone 21, Zone 22, IIA, IIB,


IIC

Material

Technical data

Brass, nickel plated


Clamp: Polyamide PA 6
Seal: Chloroprene-rubber (CR)
O-ring: NBR

Note

Protection class: IP 66 / IP 68 (EN 60529)


Temperature range: -30C up to +120C

Certificate of Conformity:
IMQ 11 ATEX 038X
Marking:
Ex-d, Ex-e, EX II 2GD, Exd IIC Gb, Exe IIC Gb,
Ex t IIIC DB
Stainless steel 1.4404 and other temperature
ranges available on request.
Unit: 1 pcs

Test standard: EN60079-0:2009 /


EN60079-1:2007 / EN60079-7:2007 /
EN60079-11:2010 / EN60079-31:2009

Dimensions
G
Thread size
GL
Thread length
SW
Spanner size
Part no.

Size
Metr.

906941
906942
906943
906944
906945
906946
906947
906948
906949
906950
906951
906952
906953
906954
906955
906956
906957
906958
906982

M16 x 1,5
M20 x 1,5
M20 x 1,5
M25 x 1,5
M25 x 1,5
M32 x 1,5
M32 x 1,5
M40 x 1,5
M40 x 1,5
M50 x 1,5
M50 x 1,5
M63 x 1,5
M63 x 1,5
M75 x 1,5
M75 x 1,5
M90 x 1,5
M90 x 1,5
M100 x 1,5
M110 x 1,5

Cable
from / to
mm
3,0 - 12,0
3,0 - 12,0
10,0 - 16,0
10,0 - 18,0
14,0 - 20,0
14,0 - 24,0
22,0 - 28,0
22,0 - 32,0
26,0 - 34,0
26,0 - 35,0
35,0 - 44,0
35,0 - 45,0
45,0 - 57,0
46,0 - 62,0
60,0 - 70,0
60,0 - 75,0
75,0 - 85,0
75,0 - 85,0
85,0 - 95,0

Dimensions and specifications may be changed without prior notice.

954

Thread
length
mm
16,0
16,0
16,0
16,0
16,0
16,0
16,0
18,0
18,0
18,0
18,0
18,0
18,0
20,0
20,0
20,0
20,0
20,0
20,0

Spanner
size
mm
22
22
28
28
35
35
45
45
50
55 / 50
55 / 58
68 / 58
75 / 80
80
95
95
105
105
115

Height
mm
24
24
29
24
34
27
37
27
37
28
45
35
44
44
55
55
57
57
57

Cable Glands / made of brass for standard applications

HELUTOP HT-MS Plus cable gland


for increased strain relief

HELUTOP HT-MS Plus

The nickel-coated brass cable gland for very high


density and strain relief.

Application

Plant and machine construction


Automation technology
Vehicle construction and shipbuilding
Installation technology
Control cabinet construction

Material

Technical data

Brass, nickel plated


Seal: NBR
O-ring: NBR

Protection class: IP 68 - 40 bar / IP 69K

Properties

Test standard: EN50262

Temperature range: -40C up to +120C

Optimum strain relief through clamping plates


(strain relief B to EN 50262 over the entire
clamping region)
Easy to assemble
Large clamping areas

Note

For rotating the cap nut use tool. Note tightening


torque!
Details on the individual tests appear in section
"Technical Information".
metric thread
Part no.

Size
Metr.

905720
905721
905722
905723

M16 x 1,5
M20 x 1,5
M25 x 1,5
M25 x 1,5

Sealing
insert
colour
grey
grey
grey
grey

Cable
from / to
mm
4,0 - 11,0
5,0 - 13,0
6,5 - 15,5
10,0 - 20,0

Thread
length
mm
8,0
10,0
10,0
10,0

Spanner
size
mm
21
24
28
30

Dimensions
G
Thread size
GL
Thread length
SW
Spanner size

Unit
100
100
50
50

Dimensions and specifications may be changed without prior notice.

X
955

Cable Glands / for robust applications and special chemical resistance

HSK-PVDF cable gland


Polyvinylidene fluoride

HSK-PVDF

Polyvinylidene fluoride for use in the chemical


industry, at high temperatures, under long-term
UV exposure.
The cable gland to meet stringent requirements
in technology.

Material

Technical data

PVDF
Clamp: PVDF
Seal: FKM

Protection class: IP 68 - 10 bar / IP 69K (within


the specific clamping range with additional
o-ring)

phosphor-free
silicone-free
cadmium-free

Temperature range: -35C up to +150C


Test standard: EN50262

Properties

Easy to assemble
Completely water-tight
Optimum strain relief
Large clamping areas

Dimensions
G
Thread size
GL
Thread length
SW
Spanner size
metric thread
Part no.
natural

Size
Metr.

97527
97528
97529
97530
97531

M12 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5
M32 x 1,5

Cable
from / to
mm
3,0 - 6,5
4,0 - 8,0
6,0 - 12,0
13,0 - 18,0
18,0 - 25,0

metric thread - with reducing seal


Part no.
natural

Size
Metr.

99630
99631
99632
99633
99634

M12 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5
M32 x 1,5

Cable
from / to
mm
2,0 - 5,0
2,0 - 6,0
5,0 - 9,0
9,0 - 16,0
13,0 - 20,0

Thread
length
mm
8,0
8,0
9,0
11,0
11,0

Spanner
size
mm
15
19
24
33
42

Unit

Thread
length
mm
8,0
8,0
9,0
11,0
11,0

Spanner
size
mm
15
19
24
33
42

Unit

50
50
50
50
25

50
50
50
50
25

Continuation

956

Cable Glands / for robust applications and special chemical resistance

HSK-PVDF cable gland


Polyvinylidene fluoride
PG thread
Part no.
natural

Size
PG

97184
96748
97185
97186
97187
97188
97189
97190
97191
97192

7
9
11
13,5
16
21
29
36
42
48

NPT thread
Part no.
natural

Size
NPT

91675
91676
91677
91678

3/8"
1/2"
1/2"
3/4"

Cable
from / to
mm
3,0 - 6,5
4,0 - 8,0
5,0 - 10,0
6,0 - 12,0
10,0 - 14,0
13,0 - 18,0
18,0 - 25,0
22,0 - 32,0
32,0 - 38,0
37,0 - 44,0

Thread
length
mm
8,0
8,0
8,0
9,0
10,0
11,0
11,0
13,0
13,0
14,0

Spanner
size
mm
15
19
22
24
27
33
42
53
60
65

Unit

Cable
from / to
mm
4,0 - 8,0
6,0 - 12,0
10,0 - 14,0
13,0 - 18,0

Thread
length
mm
15,0
13,0
13,0
14,0

Spanner
size
mm
19 / 22
24
27
33

Unit

50
50
50
50
50
50
25
10
5
5

50
50
50
50

Dimensions and specifications may be changed without prior notice.

X
957

Cable Glands / made of brass for standard applications

KVA-XXL-MS cable gland


for particularly large cable diameters

KVA-XXL-MS

Cable gland made of brass for very large cable


diameters.

Application

Plant and machine construction


Robot construction
Automation technology
Vehicle construction and shipbuilding
Installation technology
Control cabinet construction

Material

Technical data

Brass, nickel plated


Seal: TPE-V
O-ring: NBR

Protection class: IP 68 - 10 bar

Properties

Test standard: EN50262

Temperature range: -40C up to +135C

Large-area cable sealing


Easy to assemble
Large clamping range

Dimensions
G
Thread size
GL
Thread length
SW
Spanner size
metric thread
Part no.

Size
Metr.

905957
93569
92779
93727
905958
905959
93105
905960
905961
905962
905963
905964
905965
905966

M63 x 1,5
M63 x 1,5
M72 x 2,0
M72 x 2,0
M75 x 1,5
M75 x 1,5
M80 x 2,0
M80 x 2,0
M90 x 2,0
M90 x 2,0
M100 x 2,0
M105 x 2,0
M110 x 2,0
M115 x 2,0

Cable
from / to
mm
42,0 - 48,0
45,0 - 51,0
46,0 - 52,0
51,0 - 55,0
51,0 - 55,0
54,0 - 58,0
58,0 - 64,0
63,0 - 70,0
69,0 - 75,0
74,0 - 80,0
79,0 - 85,0
84,0 - 90,0
89,0 - 95,0
89,0 - 95,0

Thread
length
mm
10,0
10,0
15,0
15,0
15,0
15,0
15,0
15,0
20,0
20,0
20,0
20,0
20,0
20,0

Dimensions and specifications may be changed without prior notice.

958

Spanner
size
mm
70
70
80
80
80
80
95
95
110
110
110
120
120
120

Unit
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Cable Glands / for electromagnetic compatibility (EMC)

KVA-XXL-MS-E EMC cable gland


for particularly large diameters

KVA-XXL-MS-E

Material

EMC and sealing cable gland made by brass for


particularly large cable diameters.

Brass, nickel plated


Contact system: stainless steel 1.4310

Application

Properties

Plant and machine construction


Robot construction
Automation technology
Vehicle construction and shipbuilding
Installation technology
Control cabinet construction

Technical data

Protection class: IP 68 - 10 bar


Temperature range: -40C up to +135C

Large-area cable sealing


Easy to assemble
Large clamping range

Dimensions
G
Thread size
GL
Thread length
SW
Spanner size
metric thread
Part no.

Size
Metr.

Cable
from / to
mm

98257
96560
94218
98725
94189
94847
905498
94208
94188
93728
91600
90068
97066
98908
905303

M63 x 1,5
M63 x 1,5
M63 x 1,5
M63 x 1,5
M72 x 2,0
M72 x 2,0
M72 x 2,0
M72 x 2,0
M72 x 2,0
M75 x 1,5
M75 x 1,5
M75 x 1,5
M80 x 2,0
M80 x 2,0
M80 x 2,0

40,0 - 45,0
45,0 - 51,0
45,0 - 51,0
51,0 - 55,0
40,0 - 45,0
45,0 - 51,0
51,0 - 55,0
51,0 - 55,0
54,0 - 58,0
42,0 - 48,0
45,0 - 51,0
54,0 - 58,0
58,0 - 64,0
63,0 - 70,0
63,0 - 70,0

Outer
Shielding
from / up to
mm
36,0 - 41,0
36,0 - 45,0
40,0 - 48,0
40,0 - 48,0
36,0 - 41,0
40,0 - 48,0
40,0 - 48,5
46,0 - 54,0
40,0 - 48,0
40,0 - 48,0
40,0 - 48,0
46,0 - 54,0
46,0 - 54,0
46,0 - 54,0
46,0 - 58,0

Thread
length
mm

Spanner
size
mm

10,0
10,0
10,0
10,0
15,0
15,0
15,0
15,0
15,0
15,0
15,0
15,0
15,0
15,0
15,0

65
70
70
80
70
70
80
80
80
70
70
80
95
95
95

Unit

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Dimensions and specifications may be changed without prior notice.

X
959

Cable Glands / made of plastic for standard applications

STK-F flat cable gland

STK-F

Material

The plastic flat cable gland.

Application

Plant and machine construction


Robot construction
Automation technology
Vehicle construction and shipbuilding
Rail technology
Installation technology
Control cabinet construction

metric thread
Part no.
light grey
RAL 7035

Size
Metr.

904996
904997
905067
904998
905068

M25 x 1,5
M32 x 1,5
M40 x 1,5
M50 x 1,5
M63 x 1,5

Cable
thickness
from / to
mm
3,0 - 8,0
4,0 - 11,5
4,0 - 11,5
4,0 - 11,5
5,0 - 12,0

Protection class: IP 54
Temperature range: -30C up to +80C

halogen-free
phosphor-free
silicone-free
cadmium-free

Note

Protection classification IP 65 with an additional


O-ring on the external thread.

Cable
width
from / to
mm
9,0 - 21,0
14,0 - 30,0
14,0 - 30,0
24,0 - 40,0
34,0 - 50,0

Dimensions and specifications may be changed without prior notice.

960

Technical data

Polyamide
Seal: SBR
Thrust washers: Galvanised steel

Thread
length
mm

Spanner
size
mm

11,0
11,0
11,0
11,0
11,0

32
42
42
60
65

Dimensions
G
Thread size
GL
Thread length
SW
Spanner size

Unit

50
50
20
20
5

Cable Glands / made of brass for standard applications

STS-F

flat cable gland

STS-F

Material

The brass flat cable gland.

Application

Plant and machine construction


Robot construction
Automation technology
Vehicle construction and shipbuilding
Rail technology
Installation technology
Control cabinet construction

Technical data

Brass, nickel plated


Seal: SBR
Thrust rings: Galvanised steel
Thrust washers: Galvanised steel

Protection class: IP 54
Temperature range: -30C up to +80C

Note

Protection classification IP 65 with an additional


O-ring on the external thread.

Dimensions
G
Thread size
GL
Thread length
SW
Spanner size
metric thread
Part no.

Size
Metr.

94484
94485
94486
94487
94488
94489

M20 x 1,5
M25 x 1,5
M32 x 1,5
M40 x 1,5
M50 x 1,5
M63 x 1,5

PG thread
Part no.

Size
PG

90100
90101
90102
90103
90104
90105

16
21
29
36
42
48

Cable
thickness
from / to
mm
1,0 - 5,0
3,0 - 8,0
4,0 - 11,5
4,0 - 11,5
5,0 - 12,0
5,0 - 12,0

Cable
width
from / to
mm
3,0 - 16,0
9,0 - 21,0
14,0 - 30,0
24,0 - 40,0
29,0 - 45,0
34,0 - 50,0

Thread
length
mm

Spanner
size
mm

6,0
7,0
8,0
8,0
9,0
10,0

24 / 22
30 / 28
39 / 37
50 / 47
57 / 54
66 / 60

Cable
thickness
from / to
mm
1,0 - 5,0
3,0 - 8,0
4,0 - 11,5
4,0 - 11,5
5,0 - 12,0
5,0 - 12,0

Cable
width
from / to
mm
3,0 - 16,0
9,0 - 21,0
14,0 - 30,0
24,0 - 40,0
29,0 - 45,0
34,0 - 50,0

Thread
length
mm

Spanner
size
mm

6,5
7,0
8,0
9,0
10,0
10,0

24 / 22
30 / 28
40 / 37
50 / 47
57 / 54
64 / 60

Unit

50
50
25
10
5
5

Unit

50
50
25
20
10
5

Dimensions and specifications may be changed without prior notice.

X
961

Cable Glands / made of plastic for standard applications

KMK-PA-MB counternut with collar

KMK-PA-MB

Material

Application

The counternut made of polyamide.


The counternut with collar has a bigger sealing
area - sealing with an additional O-ring will be
simplified.

Technical data

Polyamide PA 6

Temperature range: -40C up to +100C

halogen-free
phosphor-free
silicone-free
cadmium-free

Plant and machine construction


Automation technology
Vehicle construction and shipbuilding
Installation technology
Control cabinet construction

metric thread female

Part no.
light grey
RAL 7035
97816
97817
97818
97819
97820
97821
97822
97823

Part no.
dark grey
RAL 7001
94260
94261
94262
94263
94264
94265
94266
94267

PG thread female

Part no.
light grey
RAL 7035
90710
90711
90712
90713
90714
90715
90716
90717
90718
90719

Part no.
dark grey
RAL 7001
94250
94251
94252
94253
94254
94255
94256
94257
94258
94259

NPT thread female

Part no.
light grey
RAL 7035
97317
97316
97315
98366

Part no.
dark grey
RAL 7001
90870
90871
90872
90873

Dimensions
G
Thread size inside
SW
Spanner size

Part no.
black
RAL 9005
98163
98164
98165
98166
98167
98168
98169
98170

Size
Metr.

Part no.
black
RAL 9005
96458
96228
96459
96460
96461
96176
96177
96462
96463
96464

Size
PG

Part no.
black
RAL 9005
90875
90876
90877
90878

Size
NPT

M12 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5
M32 x 1,5
M40 x 1,5
M50 x 1,5
M63 x 1,5

7
9
11
13,5
16
21
29
36
42
48

3/8"
1/2"
3/4"
1"

Dimensions and specifications may be changed without prior notice.

962

Spanner
size
mm
18
22
26
32
41
50
60
75

Unit

Spanner
size
mm
19
22
24
27
30
36
46
60
65
70

Unit

Spanner
size
mm
22
27
33
47

Unit

100
100
100
100
100
50
50
25

100
100
100
100
100
100
50
25
25
25

100
100
100
50

Cable Glands / made of brass for standard applications

KM counternut

KM

The counternut from galvanic nickel-coated


brass.

Material

Technical data

Brass, nickel plated

Temperature range: up to +200C

Dimensions
G
Thread size inside
SW
Spanner size
metric thread - female
Part no.
90175
90176
90177
90178
90179
90180
90181
90182

Size
Metr.
M12 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5
M32 x 1,5
M40 x 1,5
M50 x 1,5
M63 x 1,5

Spanner size
mm
15,0
19,0
24,0
30,0
36,0
46,0
60,0
70,0

metric thread - female - KM-XXL - for large cable diameters


Part no.
98314
90067
90489

PG thread - female
Part no.
90610
90611
90612
90613
90614
90615
90616
90617
90618
90619

NPT thread - female


Part no.
905870
905871
905872
905873
905874
905875

Unit
100
100
100
100
100
50
25
25

Size
Metr.
M72 x 2,0
M75 x 1,5
M80 x 2,0

Spanner size
mm
80,0
80,0
95,0

Unit

Size
PG
7
9
11
13,5
16
21
29
36
42
48

Spanner size
mm
15,0
18,0
21,0
23,0
26,0
32,0
41,0
51,0
60,0
64,0

Unit

Size
Inches
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"

Spanner size
mm
27,0
32,0
36,0
46,0
54,0
70,0

Unit

1
1
1

100
100
100
100
100
100
100
50
50
50

50
50
25
25
10
10

Continuation

X
963

Cable Glands / made of brass for standard applications

KM counternut
BSP thread - female
Part no.
90186
90187
90189
90190
90193
90195

Size
BSP
G 3/8"
G 1/2"
G 3/4"
G 1"
G 1 1/2"
G 2"

Spanner size
mm
19,0
24,0
30,0
38,0
51,0
66,0

BSP thread - female - KM-XXL - for large cable diameters


Part no.
90197
90198
90199
97785

Size
BSP
G 2 1/2"
G 3"
G 4"
G 5"

Spanner size
mm
80,0
95,0
125,0
150,0

Dimensions and specifications may be changed without prior notice.

964

Unit
100
100
100
100
50
50

Unit
1
1
1
1

Cable Glands / for robust applications and special chemical resistance

KM-INOX counternut
stainless steel

KM-INOX

The counternut made of stainless steel.

Material

Stainless steel 1.4305 / AISI 303

Technical data

Temperature range: up to +200C

Application

Plant and machine construction


Robot construction
Automation technology
Vehicle construction and shipbuilding
Rail technology
Installation technology
Control cabinet construction

metric thread - female


Part no.
920605
920606
920607
920608
920609
920610
920611
920612

PG thread - female
Part no.
92970
92971
92972
92973
92974
92975
92976
92977

Dimensions
G
Thread size inside
SW
Spanner size

Size
Metr.
M12 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5
M32 x 1,5
M40 x 1,5
M50 x 1,5
M63 x 1,5

Spanner size
mm
15,0
19,0
24,0
30,0
36,0
46,0
60,0
70,0

Unit

Size
PG
7
9
11
13,5
16
21
29
36

Spanner size
mm
17,0
19,0
22,0
24,0
27,0
32,0
41,0
60,0

Unit

100
100
100
100
50
50
10
10

100
100
100
100
100
100
50
25

Dimensions and specifications may be changed without prior notice.

X
965

Cable Glands / for electromagnetic compatibility (EMC)

KM-EMV EMC-counternut

KM-EMV

The counternut with cutting edges for secure


fixing of EMC cable glands
for cutting through painted surfaces to ensure
optimum contact with equipotential bonding
increased vibration resistance

Material

Technical data

Brass, nickel plated

Temperature range: up to +200C

Dimensions
G
Thread size inside
SW
Spanner size
metric thread - female
Part no.
90165
90166
90167
90168
90169
90170
90171
90172

Size
Metr.
M12 x 1,5
M16 x 1,5
M20 x 1,5
M25 x 1,5
M32 x 1,5
M40 x 1,5
M50 x 1,5
M63 x 1,5

Spanner size
mm
15,0
19,0
24,0
30,0
36,0
46,0
60,0
70,0

metric thread - female - KM-EMV-XXL - for large cable diameteres


Part no.
99875
93209
98698

PG thread - female
Part no.
97243
97244
97166
97167
97168
97169
97170
97171
97245
97246

100
100
100
100
100
50
50
25

Size
Metr.
M72 x 2,0
M75 x 1,5
M80 x 2,0

Spanner size
mm
80,0
80,0
95,0

Unit

Size
PG
7
9
11
13,5
16
21
29
36
42
48

Spanner size
mm
15,0
18,0
21,0
23,0
26,0
32,0
41,0
51,0
60,0
64,0

Unit

Dimensions and specifications may be changed without prior notice.

966

Unit

1
1
1

100
100
100
100
100
100
50
25
25
25

967

CABLE PROTECTION TUBE SYSTEMS

Designation

Properties

HELUcond PA6-L

Polyamide corrugated tube

970

HELUcond PA6 UL

Polyamide corrugated tube

971

Type S

Steel spring with PVC jacket

972

Anaconda Sealtite EF

for standard applications

973

Anaconda Sealtite HTDL

hot and cold

974

HTP

hose

975

Approvals

Page

X
969

Cable protection tube systems / Corrugated tubes for standard applications

HELUcond PA6-L corrugated tubes, polyamide


weak stress

HELUcond PA6-L

Cable protection tube for weak to medium stress


applications.
Capacity/100mm NW 17: approx. 250 N

Application

Plant and machine construction


Automation technology
Vehicle construction and shipbuilding
Installation technology
Control cabinet construction

Material

Technical data

Mod. Polyamide PA 6

Temperature range: -40C up to +120C


Temperature range temporary up to +150C

Flammability acc. to UL 94: V2


halogen-free
phosphor-free

Properties

resistant to a multitude of
fuels
mineral oils
greases
weak bases
weak acids

Note

Suitable connection glands:


HELUquick, HSSV.
fine profile
Part no.
grey
99610
99611
99612
99613
99614
99615
99616
99617
99618

Part no.
black
99620
99621
99622
99623
99624
99625
99626
99627
99628

trade size
mm
7,5
10,0
12,0
14,0
17,0
23,0
29,0
37,0
50,0

Inner
mm
6,8
10,0
12,5
14,4
16,8
23,4
29,2
34,0
46,0

Dimensions and specifications may be changed without prior notice.

970

Outer
mm
10,0
12,8
15,7
18,5
21,1
28,4
34,5
41,8
53,8

Per
metres
50
50
50
50
50
50
25
25
25

Cable protection tube systems / Corrugated tubes for standard applications

HELUcond PA6-UL corrugated tubes, polyamide


for heavy duty applications

HELUcond PA6-UL-F/B

Heavy-duty cable protection tube for heavy-duty


mechanical applications.
Capacity/100mm NW 16/17: approx. 750 N

Application

Plant and machine construction


Robot construction
Automation technology
Vehicle construction and shipbuilding
Rail technology
Installation technology
Control cabinet construction

Material

Technical data

Mod. Polyamide PA 6

Temperature range: -40C up to +140C


Temperature range temporary up to +160C

Flammability acc. to UL 94: V0


halogen-free
cadmium-free

Properties

resistant to a multitude of
fuels
mineral oils
greases
weak bases
weak acids

Note

UL recognized / UR
Suitable connection glands:
HELUquick, HSSV.
fine profile / PA6-UL-F
Part no.
grey
920384
920385
920386
920387
920388

Part no.
black
920394
920395
920396
920397
920398

coarse profile / PA6-UL-B


Part no.
grey
920389
920390
920391
920392
920393

Part no.
black
920399
920400
920401
920402
920403

trade size
mm
7,5
10,0
12,0
17,0
23,0

Inner
mm
6,4
9,0
11,0
16,6
21,6

Outer
mm
10,0
13,0
15,8
21,0
28,5

Per
metres
50
50
50
50
50

trade size
mm
16,0
21,0
29,0
36,0
48,0

Inner
mm
15,3
21,6
27,5
35,0
45,5

Outer
mm
21,0
28,5
34,5
42,5
54,5

Per
metres
50
50
25
25
25

Dimensions and specifications may be changed without prior notice.

X
971

Cable protection tube systems / High flexible cable protection tubes

Type S spiral spring by steel with outer sheath by PVC

Type S

Cable protection tube type S with integrated


spring steel wire, extremely flexible, expandable
and compressible.

Application

Plant and machine construction


Automation technology
Installation technology
Control cabinet construction

Part no.
grey
91219
91220
91221
91222
91223
91224
91225
91226
91228

small package

Part no.
grey
91270
91271
91272
91273
91274
91275
91276
91277
91279

Material

Temperature range: -25C up to +80C


Temperature range temporary up to +100C

silicone-free
cadmium-free

Note

Suitable connection glands:


USK, LK-I, US and LI

Inner
mm
7,0
10,0
13,0
15,0
16,0
22,0
29,0
38,0
48,0

Outer
mm
10,0
14,0
17,0
19,0
21,0
27,0
36,0
45,0
56,0

Per
metres
50
50
50
50
50
50
25
25
25

Inner
mm
7,0
10,0
13,0
15,0
16,0
22,0
29,0
38,0
48,0

Outer
mm
10,0
14,0
17,0
19,0
21,0
27,0
36,0
45,0
56,0

Per
metres
10
10
10
10
10
10
10
10
10

Dimensions and specifications may be changed without prior notice.

972

Technical data

PVC

Cable protection tube systems / for heavy mechanical stress

Anaconda Sealtite EF for standard applications

EF

Universal applications.
Protection tube from reinforced, galvanised steel
band with spiral wound, latched profile, a
continuous cord seal and extruded plastic sheath.
This complex construction method keeps the
plastic sheath and the internal tube flush
together.

Part no.
grey
91229
91230
91231
91232
91233
91234
91235
91236
91237

Part no.
black
96939
96248
96249
97153
96718
96250
96251
97175
96252

small package

Part no.
grey
94915
94916
94917
94918

Part no.
black
94930
94931
94932
94933

Material

Technical data

Galvanised steel

Protection class: IP 67

Outer sheath material: PVC

Temperature range: -25C up to +70C


Temperature range temporary up to +90C

Note

Suitable connection glands:


LT straight, LT angled, T&B straight, T&B angled.
Dimensions 2 1/2", 3", 4", 5" and 6" available
on request.

Trade size
inch
1/4"
5/16"
3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"

Inner
mm
6,4
10,1
12,6
16,0
21,0
26,5
35,1
40,3
51,6

Outer
mm
11,5
14,4
17,8
21,1
26,4
33,1
41,8
47,8
59,9

Per
metres
50
50
75
60
50
30
30
15
15

Trade size
inch
5/16"
3/8"
1/2"
3/4"

Inner
mm
10,1
12,6
16,0
21,0

Outer
mm
14,4
17,8
21,1
26,4

Per
metres
10
10
10
10

Dimensions and specifications may be changed without prior notice.

X
973

Cable protection tube systems / for heavy mechanical stress

Anaconda Sealtite HTDL hot or cold

HTDL

UL/CSA approval, good EMC properties.


Protection tube from reinforced, galvanised steel
band with spiral wound, latched profile, a
continuous copper conductor and extruded
plastic sheath.
This complex construction method keeps the
plastic sheath and the internal tube flush
together.

Part no.
black
98149
98150
98151
98152
98153
98154
98155

Trade size
inch
3/8"
1/2"
3/4"
1"
1 1/4"
1 1/2"
2"

Material

Protection class: IP 67
Temperature range: -45C up to +105C
Temperature range temporary up to +120C

Outer sheath material: PVC

Note

Suitable connection glands:


LT straight, LT angled, T&B straight, T&B angled.
Up to 1 1/4" with copper conductor.

Inner
mm
12,6
16,1
21,1
26,8
35,4
40,3
51,6

Dimensions and specifications may be changed without prior notice.

974

Technical data

Galvanised steel
UV-resistant

Outer
mm
17,8
21,1
26,4
33,1
41,8
47,8
59,9

Per
metres
60
60
45
30
15
15
15

Cable protection tube systems / High temperature protection tube

HTP protection tube

high temperature protection

HTP

This product is extremely heat resistant.


HTP has a high insulation factor and, due to the
iron oxide containing silicone sheath, is resistant
to small quantities of liquid steel.
HTP also protects against burn injuries from
steam tubes, hot air or hot water lines.
protection tube
Part no.
93630
93632
904924
93634
93635
93636
93637
93638
93639
93640
93641
93642
93643
93644

Inner
mm
6,0
10,0
13,0
19,0
22,0
25,0
32,0
38,0
44,0
57,0
64,0
76,0
89,0
102,0

Material

Technical data

Interior sheath of knitted glass-fibre braid

Permanent load: +260C


Short-time load: +1090C
(up to approx. 20 minutes)
Loading moment: +1640C
(approx. 15-30 seconds)

Silicone sheath (contains iron oxide)


Colour: orange

Width
mm
-

Per
metres
15,0
15,0
15,0
15,0
15,0
15,0
15,0
15,0
15,0
15,0
15,0
15,0
15,0
15,0

Dimensions and specifications may be changed without prior notice.

X
975

SHRINK TUBES

Designation

Properties

SPSP

Heat-shrink tube 2:1

Approvals

Page
978

X
977

Heat shrink tubing

SPSP - spools heat shrink 2:1


polyolefine

SPSP spools

Polyolefine shrunk tube for repairing insulation


and sealing electrical components.

Application

Part no.
91777
91778
91779
91780
91781
91782
91783
91784
91785
91786

Inner
before shrinkage
mm
1,2
1,6
2,4
3,2
4,8
6,4
9,5
12,7
19,1
25,4

green/yellow
Part no.
92335
92345
92355
92365
92375
92385
92395
92405

Inner
before shrinkage
mm
2,4
3,2
4,8
6,4
9,5
12,7
19,1
25,4

Technical data

PO (Polyolefine)

Temperature range: -55C up to +135C

Note

Replace the "x" in the table with the following


figures to obtain the product number of your
required colour.
Colour code:
0=white
1=blue
2=yellow
3=red
4=transparent
6=brown
7=orange
8=grey
9=green

Plant and machine construction


Robot construction
Automation technology
Vehicle construction and shipbuilding
Rail technology
Installation technology
Control cabinet construction

black

Material

Wall
thickness
mm
0,4
0,4
0,5
0,5
0,5
0,6
0,6
0,6
0,8
0,9

Inner
after shrinkage
mm
0,6
0,8
1,2
1,6
2,4
3,2
4,7
6,4
9,5
12,7

Content
m

Unit

20,0
20,0
20,0
20,0
20,0
10,0
10,0
10,0
10,0
10,0

1
1
1
1
1
1
1
1
1
1

Wall
thickness
mm
0,5
0,5
0,5
0,6
0,6
0,6
0,8
0,9

Inner
after shrinkage
mm
1,2
1,6
2,4
3,2
4,7
6,4
9,5
12,7

Content
m

Unit

20,0
20,0
20,0
10,0
10,0
10,0
10,0
10,0

1
1
1
1
1
1
1
1

Continuation

978

Heat shrink tubing

SPSP - spools heat shrink 2:1


polyolefine
coloured
Part no.
9231x
9232x
9233x
9234x
9235x
9236x
9237x
9238x
9239x
9240x

Inner
before shrinkage
mm
1,2
1,6
2,4
3,2
4,8
6,4
9,5
12,7
19,1
25,4

Wall
thickness
mm
0,4
0,4
0,5
0,5
0,5
0,6
0,6
0,6
0,8
0,9

Inner
after shrinkage
mm
0,6
0,8
1,2
1,6
2,4
3,2
4,7
6,4
9,5
12,7

Content
m

Unit

20,0
20,0
20,0
20,0
20,0
10,0
10,0
10,0
10,0
10,0

1
1
1
1
1
1
1
1
1
1

Dimensions and specifications may be changed without prior notice.

X
979

CABLE TIES

Designation

Properties

Cable tie

Page
982

T-SK/SKU

Cable tie with steel lug lock

983

T-WS

Cable tie

984

X
981

Cable ties / Series Standad

T cable tie

Cable binders

Material

Polyamide 6.6

Temperature range: -40C up to +80C

Application

halogen-free
silicone-free

Flammability acc. to UL 94: V2

Cable ties with plastic lug for directionality and


mounting cables and lines.

Technical data

Plant and machine construction


Robot construction
Automation technology
Vehicle construction and shipbuilding
Rail technology
Installation technology
Control cabinet construction

Part no.
transparent
90150
90151
90152
90153
90154
90157
90156
90158
90159
96491
97219

Part no.
black
90140
90141
90142
90143
90144
90147
90146
90148
90149
96492
97223

Type
T 2-20
T 2-50
T 3-35
T 3-50
T 3-75
T 5-85
T 5-75
T 5-100
T 8-100
T 9-165
T 9-230

Length
mm
100,0
200,0
140,0
200,0
280,0
200,0
280,0
360,0
360,0
550,0
775,0

Dimensions and specifications may be changed without prior notice.

982

Width
mm
2,5
2,5
3,5
3,5
3,5
4,5
4,5
4,5
7,5
8,9
8,9

Bundle
mm
20,0
50,0
35,0
55,0
76,0
47,0
76,0
109,0
100,0
155,0
230,0

Capacity
N
80,0
80,0
130,0
130,0
130,0
220,0
220,0
220,0
530,0
790,0
790,0

Unit
100
100
100
100
100
100
100
100
100
100
100

Cable ties / Series Standad

T-SK/SKU cable tie with steel lug lock

T-SK/SKU

Cable tie with steel lug made of corrosion


resistant, non-magnetic steel for bundling and
mounting cables and lines etc.

Material

Technical data

Polyamide 6.6

Temperature range: -40C up to +85C

halogen-free
silicone-free
self-extinguishing

Flammability acc. to UL 94: V2

Properties

high requirements to flexibility and resistance,


also at low temperatures and dry clime
high tension dut to extra wide steel lugs
T-SK

Part no.
transparent
907016
907017
907018
907019
907020
907021
907022
907023
907037

Type
T-SK 2-24
T-SK 2-55
T-SK 3-36
T-SK 3-55
T-SK 3-80
T-SK 4-51
T-SK 4-76
T-SK 4-101
T-SK 7-95

T-SKU UV-stabilized

Part no.
black
907024
907025
907026
907027
907028
907029
907030
907031
907038

Type

T-SKU 2-24
T-SKU 2-55
T-SK 3-36
T-SKU 3-55
T-SKU 3-80
T-SKU 4-51
T-SKU 4-76
T-SKU 4-101
T-SKU 7-95

Length
mm
100
200
140
200
280
186
290
360
340

Width
mm
2,5
2,5
3,5
3,5
3,5
4,5
4,5
4,5
7,0

Bundle
mm
24
55
36
55
80
51
76
101
95

Length
mm
100
200
140
200
280
186
290
360
340

Width
mm
2,5
2,5
3,5
3,5
3,5
4,5
4,5
4,5
7,0

Bundle
mm
24
55
36
55
80
51
76
101
95

Capacity

Unit

180
180
280
280
280
400
400
400
700

1000
1000
1000
1000
1000
1000
1000
1000
500

Capacity

Unit

180
180
280
280
280
400
400
400
700

1000
1000
1000
1000
1000
1000
1000
1000
500

Dimensions and specifications may be changed without prior notice.

X
983

Cable ties / Series Standad

T-WS cable tie


weather-proof

Cable tie T-WS

Material

Technical data

Cable tie with plastic lug for bundling and


mounting cables and lines.

Polyamide 6.6
UV-resistant

Temperature range: -40C up to +85C


Temperature range temporary up to +105C

Application

halogen-free

Flammability acc. to UL 94: V2

Outdoor use

Properties

weather- stabilised

Part no.
black
905525
905527
905526
905528
905529
905530
905531
905532
905535
905533
905536
906682
905537
905542
905539
905543
906683
905541
906684
906685
906686
905546

Type
T-WS 25/100 BK
T-WS 25/140 BK
T-WS 25/205 BK
T-WS 28/330 BK
T-WS 35/150 BK
T-WS 35/190 BK
T-WS 35/290 BK
T-WS 40/175 BK
T-WS 46/150 BK
T-WS 46/200 BK
T-WS 46/245 BK
T-WS 46/390 BK
T-WS 47/300 BK
T-WS 76/225 BK
T-WS 76/300 BK
T-WS 76/365 BK
T-WS 76/380 BK
T-WS 76/460 BK
T-WS 76/760 BK
T-WS 88/820 BK
T-WS 89/530 BK
T-WS 132/535 BK

Length
mm
100,0
145,0
205,0
330,0
150,0
190,0
285,0
175,0
150,0
210,0
245,0
390,0
300,0
225,0
300,0
365,0
387,0
460,0
760,0
820,0
525,0
535,0

Width
mm
2,5
2,5
2,5
2,8
3,5
3,5
3,5
4,0
4,6
4,7
4,6
4,7
4,7
7,6
7,6
7,6
7,6
7,6
7,6
8,8
8,9
13,2

Dimensions and specifications may be changed without prior notice.

984

Bundle
mm
22,0
35,0
55,0
95,0
35,0
50,0
80,0
40,0
35,0
55,0
65,0
110,0
85,0
55,0
80,0
100,0
100,0
130,0
225,0
245,0
150,0
150,0

Capacity
N
80,0
80,0
80,0
110,0
135,0
135,0
135,0
180,0
225,0
355,0
225,0
355,0
355,0
535,0
535,0
670,0
535,0
535,0
535,0
780,0
780,0
1115,0

Unit
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

985

CORE END SLEEVES & CABLE LUGS

Designation

Properties

Approvals

Page

HELU-S-RK-CU

988

HELU-S-RK-CU-UL

989

HELU-S-RK-F-CU

991

HELU-S-PK-CU-DIN

993

HELU-S-PK-AL-DIN

Aluminum compression cable lug - straight, strain-relieved, uninsulated

995

ADI

Core end sleeves

996

ADU

Core end sleeves

998

AV

Core connectors for telecommunications cables and signal cables

999

X
987

Core end sleeves and cable lugs / Tubular cable lugs

HELU-S-RK-CU Tubular cable lug - straight


uninsulated

Tubular cable lug HELU-S-RK-CU

Uninsulated tubular cable lugs in eye type design.

Material

Socket: Copper according to DIN EN 13600


Surface: tin plated

Technical data

Temperature range: up to +120C

Note

Also available in angulated version (45 and


90).

Dimensions
a
Diameter of the boring
d
Inner diameter of the cable insertion
b
Flange width
l
Length till middle of the boring
Part no.

Type

907303
907304
907305
907306
907307
907308
907309
907310
907311
907312
907313
907314
907315
907316
907317

HELU-S-RK-CU 0,75-3
HELU-S-RK-CU 0,75-4
HELU-S-RK-CU 0,75-5
HELU-S-RK-CU 1,5-3
HELU-S-RK-CU 1,5-4
HELU-S-RK-CU 1,5-5
HELU-S-RK-CU 1,5-6
HELU-S-RK-CU 2,5-4
HELU-S-RK-CU 2,5-5
HELU-S-RK-CU 2,5-6
HELU-S-RK-CU 2,5-8
HELU-S-RK-CU 4-4
HELU-S-RK-CU 4-5
HELU-S-RK-CU 4-6
HELU-S-RK-CU 4-8

Cross-section a
mm
mm
0,75
0,75
0,75
1,5
1,5
1,5
1,5
2,5
2,5
2,5
2,5
4,0
4,0
4,0
4,0

3,2
4,3
5,3
3,2
4,3
5,3
6,4
4,3
5,3
6,4
8,4
4,3
5,3
6,3
8,4

Dimensions and specifications may be changed without prior notice.

988

d
mm
1,4
1,4
1,4
1,9
1,9
1,9
1,9
2,4
2,4
2,4
2,4
3,0
3,0
3,0
3,0

b
mm
6,5
8,5
10,0
6,5
8,5
10,0
11,0
8,5
10,0
11,0
13,0
8,5
10,0
11,0
14,0

l
mm
12,5
14,0
15,0
14,0
15,0
16,0
18,0
15,0
16,0
18,0
20,0
17,0
18,0
20,0
22,0

Code
type
-

Weight
kg / 1000
items
0,7
0,8
1,0
1,2
1,4
1,5
1,7
1,6
1,8
1,9
2,2
2,2
2,4
2,6
3,0

Unit
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

Core end sleeves and cable lugs / Tubular cable lugs

HELU-S-RK-CU-UL Tubular cable lug - straight


uninsulated

Tubular cable lug straight


HELU-S-RK-CU-UL

Uninsulated tubular cable lugs in eye type design.

Material

Socket: Copper according to DIN EN 13600


Surface: tin plated

Technical data

Temperature range: up to +120C

Note

Also available in angulated version (45 and


90).

Dimensions
a
Diameter of the boring
d
Inner diameter of the cable insertion
b
Flange width
l
Length till middle of the boring
Part no.

Type

907318
907319
907320
907321
907322
907323
907324
907325
907326
907327
907328
907329
907330
907331
907332
907333
907334
907335
907336
907337
907338
907339
907340
907341
907342
907343
907344
907345
907346
907347

HELU-S-RK-CU-UL 6-4
HELU-S-RK-CU-UL 6-5
HELU-S-RK-CU-UL 6-6
HELU-S-RK-CU-UL 6-8
HELU-S-RK-CU-UL 6-10
HELU-S-RK-CU-UL 6-12
HELU-S-RK-CU-UL 10-4
HELU-S-RK-CU-UL 10-5
HELU-S-RK-CU-UL 10-6
HELU-S-RK-CU-UL 10-8
HELU-S-RK-CU-UL 10-10
HELU-S-RK-CU-UL 10-12
HELU-S-RK-CU-UL 16-4
HELU-S-RK-CU-UL 16-5
HELU-S-RK-CU-UL 16-6
HELU-S-RK-CU-UL 16-8
HELU-S-RK-CU-UL 16-10
HELU-S-RK-CU-UL 16-12
HELU-S-RK-CU-UL 25-5
HELU-S-RK-CU-UL 25-6
HELU-S-RK-CU-UL 25-8
HELU-S-RK-CU-UL 25-10
HELU-S-RK-CU-UL 25-12
HELU-S-RK-CU-UL 25-14
HELU-S-RK-CU-UL 25-16
HELU-S-RK-CU-UL 35-6
HELU-S-RK-CU-UL 35-8
HELU-S-RK-CU-UL 35-10
HELU-S-RK-CU-UL 35-12
HELU-S-RK-CU-UL 35-14

Cross-section a
mm
mm
6,0
6,0
6,0
6,0
6,0
6,0
10,0
10,0
10,0
10,0
10,0
10,0
16,0
16,0
16,0
16,0
16,0
16,0
25,0
25,0
25,0
25,0
25,0
25,0
25,0
35,0
35,0
35,0
35,0
35,0

4,3
5,3
6,4
8,4
10,5
13,0
4,3
5,3
6,4
8,4
10,5
13,0
4,3
5,3
6,4
8,4
10,5
13,0
5,3
6,4
8,4
10,5
13,0
15,0
17,0
6,4
8,4
10,5
13,0
15,0

d
mm
3,5
3,5
3,5
3,5
3,5
3,5
4,5
4,5
4,5
4,5
4,4
4,5
5,5
5,5
5,5
5,5
5,5
5,5
7,0
7,0
7,0
7,0
7,0
7,0
7,0
8,5
8,5
8,5
8,5
8,5

b
mm
10,0
10,0
11,0
15,0
18,0
19,0
12,0
12,0
12,0
15,0
18,0
20,0
12,0
12,0
12,0
15,0
18,0
19,0
15,0
15,0
16,0
18,0
20,0
22,0
24,0
17,0
17,0
20,0
22,0
23,0

l
mm
19,0
20,0
21,5
24,0
26,0
27,5
20,0
21,0
22,5
25,0
27,0
28,5
24,0
25,0
26,5
29,0
31,0
32,0
33,5
31,5
33,0
34,5
36,0
39,0
42,0
33,0
34,0
36,5
37,5
40,0

Code
type
-

Weight
kg / 1000
items
4,6
4,7
5,4
5,9
6,4
6,4
4,3
4,8
5,1
5,8
6,3
6,3
8,2
8,9
9,6
10,3
11,0
10,8
13,5
13,1
12,9
14,6
15,5
16,6
17,3
20,7
21,8
21,9
23,3
24,4

Unit
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

Continuation

X
989

Core end sleeves and cable lugs / Tubular cable lugs

HELU-S-RK-CU-UL Tubular cable lug - straight


uninsulated
Part no.

Type

Cross-section a
mm
mm

907348
907349
907350
907351
907352
907353
907354
907355
907356
907357
907358
907359
907360
907361
907362
907363
907364
907365
907366
907367
907368
907369
907370
907371
907372
907373
907374
907375
907376
907377
907378
907379
907380
907381
907382
907383
907384
907385
907386
907387
907388
907389
907390
907391
907392
907393
907394
907395
907396
907397
907398
907399
907400
907401
907402
907403
907404
907405
907406
907407

HELU-S-RK-CU-UL 35-16
HELU-S-RK-CU-UL 50-6
HELU-S-RK-CU-UL 50-8
HELU-S-RK-CU-UL 50-10
HELU-S-RK-CU-UL 50-12
HELU-S-RK-CU-UL 50-14
HELU-S-RK-CU-UL 50-16
HELU-S-RK-CU-UL 50-20
HELU-S-RK-CU-UL 70-6
HELU-S-RK-CU-UL 70-8
HELU-S-RK-CU-UL 70-10
HELU-S-RK-CU-UL 70-12
HELU-S-RK-CU-UL 70-14
HELU-S-RK-CU-UL 70-16
HELU-S-RK-CU-UL 70-20
HELU-S-RK-CU-UL 95-6
HELU-S-RK-CU-UL 95-8
HELU-S-RK-CU-UL 95-10
HELU-S-RK-CU-UL 95-12
HELU-S-RK-CU-UL 95-14
HELU-S-RK-CU-UL 95-16
HELU-S-RK-CU-UL 95-20
HELU-S-RK-CU-UL 120-8
HELU-S-RK-CU-UL 120-10
HELU-S-RK-CU-UL 120-12
HELU-S-RK-CU-UL 120-14
HELU-S-RK-CU-UL 120-16
HELU-S-RK-CU-UL 120-20
HELU-S-RK-CU-UL 150-8
HELU-S-RK-CU-UL 150-10
HELU-S-RK-CU-UL 150-12
HELU-S-RK-CU-UL 150-14
HELU-S-RK-CU-UL 150-16
HELU-S-RK-CU-UL 150-20
HELU-S-RK-CU-UL 185-8
HELU-S-RK-CU-UL 185-10
HELU-S-RK-CU-UL 185-12
HELU-S-RK-CU-UL 185-14
HELU-S-RK-CU-UL 185-16
HELU-S-RK-CU-UL 185-20
HELU-S-RK-CU-UL 240-8
HELU-S-RK-CU-UL 240-10
HELU-S-RK-CU-UL 240-12
HELU-S-RK-CU-UL 240-14
HELU-S-RK-CU-UL 240-16
HELU-S-RK-CU-UL 240-20
HELU-S-RK-CU-UL 300-10
HELU-S-RK-CU-UL 300-12
HELU-S-RK-CU-UL 300-14
HELU-S-RK-CU-UL 300-16
HELU-S-RK-CU-UL 300-20
HELU-S-RK-CU-UL 400-10
HELU-S-RK-CU-UL 400-12
HELU-S-RK-CU-UL 400-16
HELU-S-RK-CU-UL 400-20
HELU-S-RK-CU-UL 500-12
HELU-S-RK-CU-UL 500-16
HELU-S-RK-CU-UL 500-20
HELU-S-RK-CU-UL 600-16
HELU-S-RK-CU-UL 600-20

35,0
50,0
50,0
50,0
50,0
50,0
50,0
50,0
70,0
70,0
70,0
70,0
70,0
70,0
70,0
95,0
95,0
95,0
95,0
95,0
95,0
95,0
120,0
120,0
120,0
120,0
120,0
120,0
150,0
150,0
150,0
150,0
150,0
150,0
185,0
185,0
185,0
185,0
185,0
185,0
240,0
240,0
240,0
240,0
240,0
240,0
300,0
300,0
300,0
300,0
300,0
400,0
400,0
400,0
400,0
500,0
500,0
500,0
630,0
630,0

17,0
6,4
8,4
10,5
13,0
15,0
17,0
21,0
6,4
8,4
10,5
13,0
15,0
17,0
21,0
6,4
8,4
10,5
13,0
15,0
17,0
21,0
8,4
10,5
13,0
15,0
17,0
21,0
8,4
10,5
13,0
15,0
17,0
21,0
8,4
10,5
13,0
15,0
17,0
21,0
8,4
10,5
13,0
15,0
17,0
21,0
10,5
13,0
15,0
17,0
21,0
10,5
13,0
17,0
21,0
13,0
17,0
21,0
17,0
21,0

Dimensions and specifications may be changed without prior notice.

990

d
mm
8,5
10,0
10,0
10,0
10,0
10,0
10,0
10,0
12,0
12,0
12,0
12,0
12,0
12,0
12,0
13,5
13,5
13,5
13,5
13,5
13,5
13,5
15,0
15,0
15,0
15,0
15,0
15,0
16,8
16,8
16,8
16,8
16,8
16,8
19,0
19,0
19,0
19,0
19,0
19,0
21,0
21,0
21,0
21,0
21,0
21,0
24,0
24,0
24,0
24,0
24,0
27,5
27,5
27,5
27,5
31,0
31,0
31,0
34,0
34,0

b
mm
28,0
20,0
20,0
20,0
23,0
23,0
27,0
30,5
24,0
24,0
24,0
24,0
25,0
28,0
29,0
26,0
26,0
26,0
26,0
26,0
28,0
30,0
29,0
29,0
29,0
30,0
30,0
35,0
31,0
31,0
31,0
31,0
31,0
35,0
35,0
35,0
35,0
35,0
35,0
35,0
38,0
38,0
38,0
38,0
38,0
38,0
44,0
44,0
44,0
44,0
44,0
49,0
49,0
49,0
49,0
55,5
55,5
55,5
60,0
60,0

l
mm

Code
type

44,0
37,0
39,0
40,5
42,0
44,0
46,0
52,5
40,5
42,5
43,5
45,0
46,0
48,5
52,0
43,0
46,0
47,0
48,0
51,5
51,0
55,0
49,5
52,0
51,5
53,0
55,0
60,0
55,5
56,5
56,0
57,0
58,0
63,0
58,0
59,0
58,5
61,0
63,0
66,0
67,0
67,0
67,0
69,0
69,5
71,0
79,5
82,0
84,0
85,0
85,0
92,0
92,0
92,0
92,0
113,0
113,0
113,0
115,0
115,0

Weight
kg / 1000
items
26,0
30,1
30,4
31,3
31,3
35,1
35,5
38,9
41,1
44,6
46,4
47,3
49,1
49,6
52,9
49,5
53,6
55,1
55,1
58,9
58,5
61,3
68,8
79,9
78,4
78,6
80,7
89,0
78,9
83,7
80,7
83,0
83,6
87,5
103,7
106,1
106,0
107,2
108,6
113,3
124,0
129,7
130,2
133,6
135,6
138,0
204,5
211,8
221,9
219,4
224,0
279,0
278,5
276,5
266,1
493,8
493,8
485,6
513,5
506,0

Unit
100
100
100
100
100
100
100
100
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
20
25
20
20
20
20
20
15
15
15
15
5
5
5
5
5

Core end sleeves and cable lugs / Tubular cable lugs

HELU-S-RK-F-CU Tubular cable lugs for fine stranded wires - straight


uninsulated

Tubular cable lug HELU-S-RK-F-CU


Uninsulated, straight tubular cable lugs in eye
type design for fine stranded wires. The
expanded sleeve facilitates cable inlet.

Material

Socket: Copper according to DIN EN 13600


Surface: tin plated

Technical data

Temperature range: up to +120C

Dimensions
a
Diameter of the boring
d
Inner diameter of the cable insertion
b
Flange width
l
Length till middle of the boring
Part no.

Type

907409
907410
907411
907412
907413
907414
907415
907416
907417
907418
907419
907420
907421
907422
907423
907424
907425
907426
907427
907428
907429
907430
907431
907432
907433
907434

HELU-S-RK-F-CU 10-5
HELU-S-RK-F-CU 10-6
HELU-S-RK-F-CU 10-8
HELU-S-RK-F-CU 10-10
HELU-S-RK-F-CU 10-12
HELU-S-RK-F-CU 16-5
HELU-S-RK-F-CU 16-6,4
HELU-S-RK-F-CU 16-8
HELU-S-RK-F-CU 16-10
HELU-S-RK-F-CU 16-12
HELU-S-RK-F-CU 25-6
HELU-S-RK-F-CU 25-8
HELU-S-RK-F-CU 25-10
HELU-S-RK-F-CU 25-12
HELU-S-RK-F-CU 25-16
HELU-S-RK-F-CU 35-6
HELU-S-RK-F-CU 35-8
HELU-S-RK-F-CU 35-10
HELU-S-RK-F-CU 35-12
HELU-S-RK-F-CU 35-16
HELU-S-RK-F-CU 50-6
HELU-S-RK-F-CU 50-8
HELU-S-RK-F-CU 50-10
HELU-S-RK-F-CU 50-12
HELU-S-RK-F-CU 50-14
HELU-S-RK-F-CU 15-16

Cross-section a
mm
mm
10,0
10,0
10,0
10,0
10,0
16,0
16,0
16,0
16,0
16,0
25,0
25,0
25,0
25,0
25,0
35,0
35,0
35,0
35,0
35,0
50,0
50,0
50,0
50,0
50,0
50,0

5,3
6,4
8,4
10,5
13,0
5,3
6,4
8,4
10,5
13,0
6,4
8,4
10,5
13,0
17,0
6,4
8,4
10,5
13,0
17,0
6,4
8,4
10,5
13,0
15,0
17,0

d
mm
5,0
5,0
5,0
5,0
5,0
6,0
6,0
6,0
6,0
6,0
7,7
7,7
7,7
7,7
7,7
9,2
9,2
9,2
9,2
9,2
11,2
11,2
11,2
11,2
11,2
11,2

b
mm
12,0
12,0
15,0
18,0
20,0
14,0
14,0
15,0
18,0
20,0
16,0
16,0
18,0
20,0
26,0
18,0
18,0
18,0
23,0
26,0
22,0
22,0
22,0
23,0
25,0
28,0

l
mm
23,0
25,0
28,0
31,0
32,0
25,5
27,0
29,5
32,0
33,0
32,0
34,0
35,0
36,0
40,5
36,0
36,0
38,0
40,0
45,0
42,0
42,0
43,0
44,0
45,5
48,5

Code
type
-

Weight
kg / 1000
items
7,0
7,6
8,9
9,8
10,0
9,4
10,0
11,2
11,2
11,8
14,7
14,3
15,3
16,1
19,1
20,7
20,7
21,4
22,2
24,2
32,5
32,2
33,3
33,9
36,0
36,5

Unit
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

Continuation

X
991

Core end sleeves and cable lugs / Tubular cable lugs

HELU-S-RK-F-CU Tubular cable lugs for fine stranded wires - straight


uninsulated
Part no.

Type

Cross-section a
mm
mm

907435
907436
907437
907438
907439
907440
907441
907442
907443
907444
907445
907446
907447
907448
907449
907450
907451
907452
907453
907454
907455
907456
907457
907458
907459
907460
907461

HELU-S-RK-F-CU 70-6
HELU-S-RK-F-CU 70-8
HELU-S-RK-F-CU 70-10
HELU-S-RK-F-CU 70-12
HELU-S-RK-F-CU 70-16
HELU-S-RK-F-CU 70-20
HELU-S-RK-F-CU 95-6
HELU-S-RK-F-CU 95-8
HELU-S-RK-F-CU 95-10
HELU-S-RK-F-CU 95-12
HELU-S-RK-F-CU 95-16
HELU-S-RK-F-CU 95-20
HELU-S-RK-F-CU 120-10
HELU-S-RK-F-CU 120-12
HELU-S-RK-F-CU 120-16
HELU-S-RK-F-CU 120-20
HELU-S-RK-F-CU 150-10
HELU-S-RK-F-CU 150-12
HELU-S-RK-F-CU 150-16
HELU-S-RK-F-CU 150-20
HELU-S-RK-F-CU 185-10
HELU-S-RK-F-CU 185-13
HELU-S-RK-F-CU 185-16
HELU-S-RK-F-CU 185-20
HELU-S-RK-F-CU 240-12
HELU-S-RK-F-CU 240-16
HELU-S-RK-F-CU 240-20

70,0
70,0
70,0
70,0
70,0
70,0
95,0
95,0
95,0
95,0
95,0
95,0
120,0
120,0
120,0
120,0
150,0
150,0
150,0
150,0
185,0
185,0
185,0
185,0
240,0
240,0
240,0

6,4
8,4
10,5
13,0
17,0
21,0
6,4
8,4
10,5
13,0
17,0
21,0
10,5
13,0
17,0
21,0
10,5
13,0
17,0
21,0
10,5
13,0
17,0
21,0
13,0
17,0
21,0

Dimensions and specifications may be changed without prior notice.

992

d
mm
13,5
13,5
13,5
13,5
13,5
13,5
15,5
15,5
15,5
15,5
15,5
15,5
16,8
16,8
16,8
16,8
19,0
19,0
19,0
19,0
21,0
21,0
21,0
21,0
24,0
24,0
24,0

b
mm
25,0
25,0
25,0
26,0
28,0
31,0
29,0
29,0
29,0
29,0
29,0
35,0
31,0
31,0
31,0
35,0
35,0
35,0
35,0
35,0
38,0
38,0
38,0
38,0
44,0
44,0
44,0

l
mm
46,0
45,5
47,0
47,0
50,0
54,5
50,5
50,5
53,0
52,5
55,0
60,0
56,5
56,0
58,0
63,0
59,0
58,5
63,0
66,0
67,0
67,0
69,5
71,0
82,0
85,0
85,0

Code
type
-

Weight
kg / 1000
items
44,3
48,0
48,4
48,4
50,5
55,2
65,0
66,2
71,5
71,1
71,9
76,1
80,7
80,7
83,6
87,5
104,0
106,2
111,9
116,1
130,3
121,5
128,8
139,5
214,0
219,4
222,0

Unit
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
25
25
25
25
25
25
25
25
20
20
20

Core end sleeves and cable lugs / Compression cable lugs

HELU-S-PK-CU-DIN Tubular compression cable lugs - straight


uninsulated

Tubular cable lugs


HELU-S-PK-CU-DIN

Material

Uninsulated tubular cable lugs in eye type design


for conductor arrangement RM, to DIN 46235.

Socket: Copper according to DIN EN 13600


Surface: tin plated or optionally uncoated

Note

Code type indicates the required hexagonal


clamping insert.

Diameter
a
Diameter of the boring
d
Inner diameter of the canle insertion
b
Flange width
l
Length till middle of the boring
Part no.

Type

Cross-section a
mm
mm

907677
907678
907680
907681
907685
907686
907687
907689
907690
907691
907692
907695
907696
907697
907701
907702
907703
907705
907707
907708
907709
907711
906524
906525
907715
907716
906526
906527
907719
907720
907722
906528
906529
907724
907726
906530
906531

HELU-S-PK-CU-DIN 6-5
HELU-S-PK-CU-DIN 6-6
HELU-S-PK-CU-DIN 10-5
HELU-S-PK-CU-DIN 10-6
HELU-S-PK-CU-DIN 16-6
HELU-S-PK-CU-DIN 16-8
HELU-S-PK-CU-DIN 16-10
HELU-S-PK-CU-DIN 25-6
HELU-S-PK-CU-DIN 25-8
HELU-S-PK-CU-DIN 25-10
HELU-S-PK-CU-DIN 25-12
HELU-S-PK-CU-DIN 35-8
HELU-S-PK-CU-DIN 35-10
HELU-S-PK-CU-DIN 35-12
HELU-S-PK-CU-DIN 50-8
HELU-S-PK-CU-DIN 50-10
HELU-S-PK-CU-DIN 50-12
HELU-S-PK-CU-DIN 50-16
HELU-S-PK-CU-DIN 70-8
HELU-S-PK-CU-DIN 70-10
HELU-S-PK-CU-DIN 70-12
HELU-S-PK-CU-DIN 70-16
HELU-S-PK-CU-DIN 95-10
HELU-S-PK-CU-DIN 95-12
HELU-S-PK-CU-DIN 95-12
HELU-S-PK-CU-DIN 95-14
HELU-S-PK-CU-DIN 120-10
HELU-S-PK-CU-DIN 120-12
HELU-S-PK-CU-DIN 120-8
HELU-S-PK-CU-DIN 120-10
HELU-S-PK-CU-DIN 120-14
HELU-S-PK-CU-DIN 150-12
HELU-S-PK-CU-DIN 150-16
HELU-S-PK-CU-DIN 120-20
HELU-S-PK-CU-DIN 150-10
HELU-S-PK-CU-DIN 185-12
HELU-S-PK-CU-DIN 185-16

6,0
6,0
10,0
10,0
16,0
16,0
16,0
25,0
25,0
25,0
25,0
35,0
35,0
35,0
50,0
50,0
50,0
50,0
70,0
70,0
70,0
70,0
95,0
95,0
95,0
95,0
120,0
120,0
120,0
120,0
150,0
150,0
150,0
150,0
185,0
185,0
185,0

5,3
6,4
5,3
6,4
6,4
8,4
10,5
6,4
8,4
10,5
13,0
8,4
10,5
13,0
8,4
10,5
13,0
17,0
8,4
10,5
13,0
17,0
10,5
13,0
17,0
21,0
10,5
13,0
17,0
21,0
10,5
13,0
17,0
21,0
10,5
13,0
17,0

d
mm
3,7
3,7
4,4
4,4
5,5
5,5
5,5
7,0
7,0
7,0
7,0
8,2
8,2
8,2
9,8
9,8
9,8
9,8
11,3
11,3
11,3
11,3
13,5
13,5
13,5
13,5
15,5
15,5
15,5
15,5
17,0
17,0
17,0
17,0
19,0
19,0
19,0

b
mm
8,5
3,7
10,0
10,0
13,0
13,0
16,5
14,0
17,0
17,0
18,0
18,0
20,0
21,0
20,0
22,0
23,0
28,0
24,0
24,0
24,0
29,0
28,0
28,0
30,0
33,0
31,0
31,0
31,5
36,0
34,0
34,0
34,0
38,0
37,0
37,0
37,0

l
mm
24,0
24,0
27,0
27,0
36,0
37,0
38,0
39,0
39,0
40,5
40,5
42,0
42,5
44,0
52,0
52,0
52,0
55,5
56,0
56,0
56,5
57,0
65,5
65,5
65,5
71,0
70,0
70,5
70,0
72,0
79,0
78,5
78,0
78,0
83,0
82,5
82,0

Code
type
5
5
6
6
8
8
8
10
10
10
10
12
12
12
14
14
14
14
16
16
16
16
18
18
18
18
20
20
20
20
22
22
22
22
25
25
25

Weight
kg / 1000
items
3,1
3,4
3,5
3,7
12,7
13,0
13,2
16,2
17,3
17,7
17,2
31,9
31,7
31,1
50,0
49,4
49,1
50,4
65,4
65,4
65,7
69,2
95,5
94,5
94,4
98,6
114,0
114,3
113,6
115,1
164,6
165,3
163,5
163,4
185,0
189,5
194,1

Unit
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
50
50
50
50
50
50
50
50
50
50
50
50
25
25
25
25
25
25
25

Continuation

993

Core end sleeves and cable lugs / Compression cable lugs

HELU-S-PK-CU-DIN Tubular compression cable lugs - straight


uninsulated
Part no.

Type

Cross-section a
mm
mm

907728
906532
906533
907731
906534
906535
906536
906537
906538
907744
907747
907749

HELU-S-PK-CU-DIN 150-14 185,0


HELU-S-PK-CU-DIN 240-12 240,0
HELU-S-PK-CU-DIN 240-16 240,0
HELU-S-PK-CU-DIN 185-8
240,0
HELU-S-PK-CU-DIN 300-16 300,0
HELU-S-PK-CU-DIN 300-20 300,0
HELU-S-PK-CU-DIN 400-16 400,0
HELU-S-PK-CU-DIN 400-20 400,0
HELU-S-PK-CU-DIN 500-20 500,0
HELU-S-PK-CU-DIN 300-14 625,0
HELU-S-PK-CU-DIN 400-10 800,0
HELU-S-PK-CU-DIN 400-14 1000,0

21,0
13,0
17,0
21,0
17,0
21,0
17,0
21,0
21,0
21,0
21,0
21,0

Dimensions and specifications may be changed without prior notice.

994

d
mm
19,0
21,5
21,5
21,5
24,5
24,5
27,5
27,5
31,0
34,5
40,0
44,0

b
mm
40,0
42,5
42,5
45,0
48,5
48,5
55,0
55,0
60,0
63,0
75,0
83,0

l
mm

Code
type

83,0
92,0
92,0
92,0
100,0
100,0
117,0
117,0
130,0
135,0
165,0
167,0

25
28
28
28
32
32
38
38
42
44
100
58

Weight
kg / 1000
items
190,1
266,5
274,5
276,7
341,6
344,6
717,5
706,4
876,6
820,5
1455,5
1890,0

Unit
25
20
20
20
10
10
5
5
5
5
2
2

Core end sleeves and cable lugs / Compression cable lugs

HELU-S-PK-AL-DIN Tubular compression cable lugs


uninsulated

Tubular cable lug


HELU-S-PK-AL-DIN

Material

Uninsulated, straight tubular cable lugs in eye


type design made by aluminum. High definition
version for reliable crimping. Designed for
conductor type RM acc. to DIN 48201 and
circulary reshaped conductors.

AL 99,5
Surface: bare

Note

Code type indicates the required hexagonal


clamping insert.
Sleeves are prefilled with compound and
sealedwith plastic plugs
Dimensions
a
Diameter of the boring
d
Inner diameter of the cable inclusion
b
Flange width
l
Length till middle of the boring

Part no.

Type

907865
907866
907867
907868
907869
907870
907871
907872
907873
907874
907875
907876
907877
907878
907879
907880
907881
907882
906459
906436
906461
906462
907883
906463
906464
906465
907884
906466
906467
906468
906469
906470
906471
906472
906473
906474
906475
906476
906477

HELU-S-PK-AL-DIN 16-8
HELU-S-PK-AL-DIN 16-10
HELU-S-PK-AL-DIN 25-8
HELU-S-PK-AL-DIN 25-10
HELU-S-PK-AL-DIN 35-8
HELU-S-PK-AL-DIN 35-10
HELU-S-PK-AL-DIN 35-12
HELU-S-PK-AL-DIN 50-8
HELU-S-PK-AL-DIN 50-10
HELU-S-PK-AL-DIN 50-12
HELU-S-PK-AL-DIN 70-10
HELU-S-PK-AL-DIN 70-12
HELU-S-PK-AL-DIN 95-10
HELU-S-PK-AL-DIN 95-12
HELU-S-PK-AL-DIN 95-16
HELU-S-PK-AL-DIN 120-10
HELU-S-PK-AL-DIN 120-12
HELU-S-PK-AL-DIN 120-16
HELU-S-PK-AL-DIN 150-10
HELU-S-PK-AL-DIN 150-12
HELU-S-PK-AL-DIN 150-16
HELU-S-PK-AL-DIN 150-20
HELU-S-PK-AL-DIN 185-10
HELU-S-PK-AL-DIN 185-12
HELU-S-PK-AL-DIN 185-16
HELU-S-PK-AL-DIN 185-20
HELU-S-PK-AL-DIN 240-10
HELU-S-PK-AL-DIN 240-12
HELU-S-PK-AL-DIN 240-16
HELU-S-PK-AL-DIN 240-20
HELU-S-PK-AL-DIN 300-12
HELU-S-PK-AL-DIN 300-16
HELU-S-PK-AL-DIN 300-20
HELU-S-PK-AL-DIN 400-12
HELU-S-PK-AL-DIN 400-16
HELU-S-PK-AL-DIN 400-20
HELU-S-PK-AL-DIN 500-12
HELU-S-PK-AL-DIN 500-16
HELU-S-PK-AL-DIN 500-20

Cross-section
RM/SM - SE
mm
16,0 - 25,0
16,0 - 25,0
25,0 - 35,0
25,0 - 35,0
35,0 - 50,0
35,0 - 50,0
35,0 - 50,0
50,0 - 70,0
50,0 - 70,0
50,0 - 70,0
70,0 - 95,0
70,0 - 95,0
95,0 - 120,0
95,0 - 120,0
95,0 - 120,0
120,0 - 150,0
120,0 - 150,0
120,0 - 150,0
150,0 - 185,0
150,0 - 185,0
150,0 - 185,0
150,0 - 185,0
185,0 - 240,0
185,0 - 240,0
185,0 - 240,0
185,0 - 240,0
240,0 - 300,0
240,0 - 300,0
240,0 - 300,0
240,0 - 300,0
300,0 - 25,0
300,0 - 25,0
300,0 - 25,0
400,0 - 25,0
400,0 - 25,0
400,0 - 25,0
500,0 - 25,0
500,0 - 25,0
500,0 - 25,0

a
mm

d
mm

b
mm

l
mm

Code
type

8,4
10,5
8,4
10,5
8,4
10,5
13,0
8,4
10,5
13,0
10,5
13,0
10,5
13,0
17,0
10,5
13,0
17,0
10,5
13,0
13,0
21,0
10,5
13,0
17,0
21,0
10,5
13,0
17,0
21,0
13,0
17,0
21,0
13,0
17,0
21,0
13,0
17,0
21,0

5,6
5,6
6,8
6,8
8,0
8,0
8,0
10,0
10,0
10,0
11,5
11,5
13,2
13,2
13,2
14,7
14,7
14,7
16,3
16,3
16,3
16,3
18,5
18,5
18,5
18,5
21,0
21,0
21,0
21,0
23,3
23,3
23,3
26,0
26,0
26,0
29,0
29,0
29,0

16,0
18,0
16,0
18,0
20,0
20,0
20,0
23,0
23,0
23,0
28,0
28,0
32,0
32,0
32,0
32,0
32,0
32,0
35,0
35,0
35,0
35,0
40,0
40,0
40,0
40,0
46,0
46,0
46,0
46,0
50,0
50,0
50,0
55,0
55,0
55,0
63,0
63,0
63,0

52,0
52,0
60,0
60,0
67,0
67,0
67,0
74,0
74,0
74,0
84,0
87,0
90,0
90,0
90,0
98,0
98,0
98,0
104,0
104,0
104,0
104,0
109,0
109,0
109,0
109,0
119,0
119,0
119,0
119,0
125,0
125,0
125,0
120,0
120,0
120,0
140,0
140,0
140,0

12
12
12
12
14
14
14
16
16
16
18
18
22
22
22
22
22
22
25
25
25
25
28
28
28
28
32
32
32
32
38
38
38
38
38
38
44
44
44

Weight
kg / 1000
items
9,6
9,7
14,8
15,3
24,5
24,5
23,5
32,9
28,8
33,8
47,7
47,3
70,1
78,2
76,2
83,8
87,9
86,4
99,8
102,3
100,8
100,2
133,9
133,9
137,5
137,5
182,8
179,4
176,2
179,0
205,4
201,4
194,3
283,0
273,3
240,0
380,0
378,0
373,5

Unit
50
50
50
50
50
50
50
25
25
25
25
25
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
5
5
5
5
5
5
5
5
5

Dimensions and specifications may be changed without prior notice.

995

Core end sleeves and cable lugs / Core end sleeves

ADI core end sleeves


insulated

ADI

Insulated core end sleeves prevent stripped wires


from fanning.
The hopper-shaped plastic collar enables them
to be pushed easily onto the wires.
To DIN, ZF, and Telemecanique colour code.

Material

Technical data

Socket: copper
Surface: tinned

Temperature range: up to +105C


Temperature range temporary up to +120C

Insulating shroud: polypropylene

Note

Assignment to cable cross section according to


DIN 46228: up to 50mm to nominal size an
DIN color code - over 50mm no specification;
Assignment to suitable size possible.
Dimensions
L
Total length
l
Stick length
Part no.
91850
91851
91852
91853
91854
91855
91856
91857
91858
91859
91860
91861
91350
91383
91862
91863
91864
91865
94023
91351
91384
93030
91866
91867
91868
91869
91870

Size
mm
0,14 / normal
0,14 / long
0,25 / normal
0,25 / normal
0,25 / long
0,25 / long
0,34 / normal
0,34 / normal
0,34 / long
0,34 / long
0,5 / short
0,5 / short
0,5 / normal
0,5 / normal
0,5 / semi-long
0,5 / semi-long
0,75 / short
0,75 / short
0,75 / short
0,75 / normal
0,75 / normal
0,75 / normal
0,75 / semi-long
0,75 / semi-long
0,75 / semi-long
0,75 / long
0,75 / long

Colour

Colour code

brown
brown
violet
light blue
violet
light blue
pink
turquoise
pink
turquoise
white
orange
white
orange
white
orange
light blue
white
grey
light blue
white
grey
light blue
white
grey
light blue
white

Telemecanique
Telemecanique
Telemecanique
Z+F
Telemecanique
Z+F
Telemecanique
Z+F
Telemecanique
Z+F
DIN
Z+F
DIN
Z+F
DIN
Z+F
Telemecanique
Z+F
DIN
Telemecanique
Z+F
DIN
Telemecanique
Z+F
DIN
Telemecanique
Z+F

Total length
mm
10,4
12,4
10,4
10,4
12,4
12,4
10,4
10,4
12,4
12,4
12,0
12,0
14,0
14,0
16,0
16,0
12,4
12,4
12,4
14,6
14,6
14,6
16,4
16,4
16,4
18,4
18,4

Stick length
mm
6,0
8,0
6,0
6,0
8,0
8,0
6,0
6,0
8,0
8,0
6,0
6,0
8,0
8,0
10,0
10,0
6,0
6,0
6,0
8,0
8,0
8,0
10,0
10,0
10,0
12,0
12,0

Unit
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500

Continuation

996

Core end sleeves and cable lugs / Core end sleeves

ADI core end sleeves


insulated
Part no.
91871
91872
91873
91352
91385
91874
91875
91876
91877
91353
91386
91878
91879
91880
91881
91354
91387
91882
91883
91884
91885
91355
91388
91886
91887
91888
91889
91356
91389
93031
91890
91891
91892
91357
91390
93032
91893
91894
94024
91895
91896
91897
91898
91899
91900
91359
91392
93034
91901
91902
91903
91393
91394
91904
91905
91395
91396
91906
91907
91908
91397
91909
91910
91911

Size
mm
0,75 / long
1,0 / short
1,0 / short
1,0 / normal
1,0 / normal
1,0 / semi-long
1,0 / semi-long
1,0 / long
1,0 / long
1,5 / normal
1,5 / normal
1,5 / semi-long
1,5 / semi-long
1,5 / long
1,5 / long
2,5 / normal
2,5 / normal
2,5 / semi-long
2,5 / semi-long
2,5 / long
2,5 / long
4,0 / normal
4,0 / normal
4,0 / semi-long
4,0 / semi-long
4,0 / long
4,0 / long
6,0 / normal
6,0 / normal
6,0 / normal
6,0 / long
6,0 / long
6,0 / long
10,0 / normal
10,0 / normal
10,0 / normal
10,0 / long
10,0 / long
10,0 / long
16,0 / normal
16,0 / normal
16,0 / normal
16,0 / long
16,0 / long
16,0 / long
25,0 / normal
25,0 / normal
25,0 / normal
25,0 / long
25,0 / long
25,0 / long
35,0 / normal
35,0 / normal
35,0 / long
35,0 / long
50,0 / normal
50,0 / normal
50,0 / long
50,0 / long
70,0 / normal
70,0 / long
95,0 / normal
120,0 / normal
150,0 / normal

Colour

Colour code

grey
red
yellow
red
yellow
red
yellow
red
yellow
black
red
black
red
black
red
grey
blue
grey
blue
grey
blue
orange
grey
orange
grey
orange
grey
green
black
yellow
green
black
yellow
brown
ivory
red
brown
ivory
red
ivory
green
blue
ivory
green
blue
black
brown
yellow
black
brown
yellow
red
beige
red
beige
blue
oliv
blue
oliv
yellow
yellow
red
blue
yellow

DIN
DIN
Z+F
DIN
Z+F
DIN
Z+F
DIN
Z+F
DIN
Z+F
DIN
Z+F
DIN
Z+F
Telemecanique
DIN
Telemecanique
DIN
Telemecanique
DIN
Telemecanique
DIN
Telemecanique
DIN
Telemecanique
DIN
Telemecanique
Z+F
DIN
Telemecanique
Z+F
DIN
Telemecanique
Z+F
DIN
Telemecanique
Z+F
DIN
Telemecanique
Z+F
DIN
Telemecanique
Z+F
DIN
Telemecanique
Z+F
DIN
Telemecanique
Z+F
DIN
DIN
Z+F
DIN
Z+F
DIN
Z+F
DIN
Z+F
DIN
DIN
DIN
DIN
DIN

Total length
mm
18,4
12,4
12,4
14,6
14,6
16,4
16,4
18,4
18,4
14,6
14,6
16,4
16,4
24,4
24,4
15,2
15,2
19,0
19,0
25,0
25,0
16,5
16,5
19,5
19,5
25,5
25,5
20,0
20,0
20,0
26,0
26,0
26,0
21,5
21,5
21,5
27,5
27,5
27,5
22,2
22,2
22,2
28,2
28,2
28,2
29,0
29,0
29,0
35,0
35,0
35,0
30,0
30,0
39,0
39,0
36,4
36,4
41,0
41,0
37,0
43,0
44,0
48,0
58,0

Stick length
mm
12,0
6,0
6,0
8,0
8,0
10,0
10,0
12,0
12,0
8,0
8,0
10,0
10,0
18,0
18,0
8,0
8,0
12,0
12,0
18,0
18,0
10,0
10,0
12,0
12,0
18,0
18,0
12,0
12,0
12,0
18,0
18,0
18,0
12,0
12,0
12,0
18,0
18,0
18,0
12,0
12,0
12,0
18,0
18,0
18,0
16,0
16,0
16,0
22,0
22,0
22,0
16,0
16,0
25,0
25,0
20,0
20,0
25,0
25,0
21,0
27,0
25,0
27,0
32,0

Unit
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
50
50
50
50
50
50
50
50
50
50
50
50
50
50
25
25
25
25
25

Dimensions and specifications may be changed without prior notice.

X
997

Core end sleeves and cable lugs / Core end sleeves

ADU core end sleeves


non insulated

ADU

Non-insulated core end sleeves prevent stripped


wires from fanning. The hopper-shaped socket
enables them to be pushed easily onto the wires.

Material

Socket: copper

Note

Assignment to cable cross section according to


DIN 46228: up to 50mm to nominal size - over
50mm no specificatin; Assignment to suitable
size possible.

Part no.
91368
91370
91371
91372
91373
91374
91375
91376
93096
93097
93099
94000
94001
94002
94003
94004
94005
94006
94007
94008
94009
94010
94011
94012
94013
94014
94015
94016
94018
94019
94020
94021
94022
91030
91031
96841

Size
mm
0,5
0,5
0,75
0,75
1,0
1,0
1,5
1,5
2,5
2,5
4,0
4,0
6,0
6,0
6,0
10,0
10,0
10,0
16,0
16,0
16,0
25,0
25,0
25,0
25,0
25,0
35,0
35,0
35,0
50,0
50,0
70,0
70,0
95,0
95,0
120,0

Length
mm
6,0
10,0
6,0
8,0
6,0
10,0
7,0
10,0
7,0
10,0
9,0
12,0
10,0
12,0
15,0
12,0
15,0
18,0
12,0
15,0
18,0
12,0
15,0
18,0
25,0
32,0
18,0
25,0
32,0
18,0
22,0
25,0
32,0
25,0
32,0
32,0

Dimensions and specifications may be changed without prior notice.

998

Unit
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
1000
250
250
250
250
250
250
250
250
250
100
100
100
100
100
100
100
100
100
100
100
100
50
50
50

Dimensions
L
Total length

Core end sleeves and cable lugs / Core end sleeves

AV core connectors for communication and signal cables

AV core connectors

Core connectors type AV connect


plastic-insulated telecommunication and signal
cable cores. They are characterised by their
space-saving and assembly-friendly structure.
Satisfy the requirements of DIN 47627
(solder-free core connections in sleeves for
telecommunication cables).
When clamping with the AVZ tool, the vertical
forces are transferred evenly to the core
connectors, thus guaranteeing reliable
contacting of the copper lines to be processed.

Properties

high electrical insulation values


high mechanical and thermal strength
impact-proof plastic housing
corrosion protection through grease charge
improved contacting through U-contact
principle
core diameters up to 2.0 mm possible
larger application range from 0.4 - 0.9 mm
conductor diameter
stripping, connection and insulation in one
action

Scope of delivery

Colour: transparent

Note

The parallel-clamping core binding pliers or


equivalent are suitable for flush clamping core
connectors.
Use core connection pliers AVZ or equal tool.
AV core connectors
Part no.

Type

No. cores

93147
93148
93149

AV2
AV3
AVT3

2
3
3

AVZ core connecting pliers


Part no.

Type

No. cores

93150

AVZ

Conductor
from - to mm
0,4 - 0,9
0,4 - 0,9
0,4 - 0,9
Conductor
from - to mm
-

Unit
100
100
100

Unit
1

Dimensions and specifications may be changed without prior notice.

X
999

Solar / Solar plugs

PV-male and female cable coupler MC4

PV- male and female cable


coupler MC4

With Snap-in lock

MC4 male cable coupler


Part no.

Designation

905206
905208
905210
904963
905863

PV-male cable coupler MC4


PV-male cable coupler MC4
PV-male cable coupler MC4
PV-male cable coupler MC4
PV-male cable coupler MC4

MC4 female cable coupler


Part no.

Designation

905207
905209
905211
904964
905864

PV-female cable coupler MC4


PV-female cable coupler MC4
PV-female cable coupler MC4
PV-female cable coupler MC4
PV-female cable coupler MC4

Material

Technical data

Polyamide
Contact:Cu, tinned, rotated

Protection classification:IP 67
Safety class: II
Temperature range: -40C up to +90C
Rated voltage:1000 V (IEC)
Rated current:22A (2,5 mm), 30A (4mm,
6mm)
Contact resistance of plug
connectors:0.35 mOhm

Cross section
mm
2,5
2,5
4-6
4-6
10

Cable
mm
3-6
5,5 - 9
3-6
5,5 - 9
5,5 - 9

Unit

Cross section
mm
2,5
2,5
4-6
4-6
10

Cable
mm
3-6
5,5 - 9
3-6
5,5 - 9
5,5 - 9

Unit

50
50
50
50
50

50
50
50
50
50

Dimensions and specifications may be changed without prior notice.

X
1001

TOOLS

Designation

Properties

Page

Multistrip 10

Stripper

1004

DUO Stripper 200

Peeling and stripping

1005
1006

Skinning tool HAM 1


HELUTOOL 250 pocket, 190

Drum unwinder

1007

HELUTOOL MZ

Circlip pliers

1008

Outside cleading cutter HAMX

1009

Cable stripper for vulcanized semi conductive layer HFBS

1010

Inside cleading cutter (universal) HIMS II

1011

Chamfer cutter HUFS

1012

Cable stripping knife HKM1

1013

MS-Skinning-Complete-Set

1014

X
1003

Tools / Stripping / peeling

Multistrip 10 stripper

Stripper Multistrip 10

Self adjusting
For single and multi-core lines made of PVC,
rubber etc.
Adjustable stripping length up to 18mm
Robust metal clamps
Ergonomic two-component handle
Length 195 mm
Weight 200 g
Stripper
Part no.

Type

904731

Multistrip 10

Cross-section
min. - max.
mm
0,03 - 10,0

Dimensions and specifications may be changed without prior notice.

1004

Unit
1

Tools / Stripping / peeling

DUO Stripper 200 peeling and stripping

Duo Stripper 200

The Duo Stripper 200, one tool with 2 functions:


Peeling and stripping.
Peels all standard round cables from 4-28mm,
with adjustable cutting depth and rotating
knife for automatic conversion from round to
longitudinal sections.
Stripping from 0.5 to 6.0mm.
peeling and stripping

Part no.
91924

Type
DUO 200

Unit
1

Dimensions and specifications may be changed without prior notice.

X
1005

Tools / Stripping / peeling

Skinning tool HAM1


for round cables

Skinning tool HAM 1

For PVC-insulated round cables and a


pluralityof PUR-insulated cables up to
25mm.
Suitable for longitudinal and round section.
The depth of the cut is adjustable from 0 to
5mm. The cutting blade can be used
double-sided.
Length: 50 mm
Weight: 0,16 kg

Skinning tool HAM 1


Part no.

Type

906233

HAM1

Spare blade for skinning tool HAM 1


Part no.

Type

906234

Note

Cross-section
mm
-

Unit

Cross-section
mm
-

Unit

Dimensions and specifications may be changed without prior notice.

1006

Scope of delivery

Replacement cutting blade for HAM 1, Part


906234

HAM 1 incl. plastic box

Tools / Handling

HELUTOOL 250 pocket, 190 drum unwinder

Drum unwinder HELUTOOL

For simple reeling of cable drums.


Dynamic brake for constant traction: retarding
effect corresponds to the weight bearing on.
Small weight
Small size
Can be used with broken drums
drum unwinder
Part no.

Type

903716
93529

HELUTOOL 250 pocket


HELUTOOL 190

Weight
app. kg
1,0
7,0

Load capacity
kg
190
380

Diameter
app. mm
250
500

Reel width
mm
-

Unit
1
1

Dimensions and specifications may be changed without prior notice.

X
1007

Tools / Fastening

HELUTOOL MZ circlip pliers

HELUTOOL MZ

assembly pliers for cable glands


fast and reliable installation of cable glands
automatic progressively adjustable size of the
jaw
ratchet-like function with pivoting angle 60
with fixed adjustment for continous working
good aplicable even in constricted working
areas
stable for professional use
extremely handy
two-components-plastic handles
circlip pliers
Part no.
904892
904893

Type
MZ 13/23
MZ 24/36

Dimensions and specifications may be changed without prior notice.

1008

Unit
1
1

Tools / Skinning tool

Outside cleading cutter HAMX

with rapid clamoing system for low voltage- and medium voltage conductors

Outside cleading cutter HAMX

The outside cleading cutter with rapid clamping


system can be used to strip the outer sheath
from low voltage and medium voltage
conductors with an outside diameter of 16 up
to 54 mm.
A switch lever between longitudinal section and
round cut as well as an additional claw for
breaking the insulation are available.The
positioning on the cable is made by a clamping
system. The cut depth is adjustable from 0-5
mm in steps of 0,1 mm. The feed rate is made
by a ratchet wrench. The maximum rotation
diameter is 300 mm.
The components are produced from aluminium
and stainless steel. The moldings are made of
impact-resistant plastic material. The blades are
from alloyed steel according to EN 10020 with
a hardness of least 58 HRC.
Weight: 1,32 kg
Outside cleading cutter HAMX
Part no.

Type

906235

HAMX

Spare blade for skinning tool HAMX


Part no.

Type

906236

Note

Scope of delivery

Spare blade with screw and hex-wrench for


HAMX, part no. 906236

Cross-section
mm
-

Unit

Cross-section
mm
-

Unit

HAMX-device, ratchet wrench and nylon case

Dimensions and specifications may be changed without prior notice.

X
1009

Tools / Skinning tool

Cable stripper for vulcanized semi conductive


layer HFBS
for stripping the vulcanized semi conductive layer

Cable stripper for vulcanized


semi conductive layer HFBS

Note

The device is for stripping the vulcanized semi


conductive layer of low voltage and medium
voltage conductors. The maximum layer
thickness is 1,5 mm. The stripper can be used
for insulation diameter of 10 up to 52 mm. The
positioning on the cable is made by a clamping
system. The stripping process can be started and
stopped in every position of the cable. A switch
lever to activate/inactivate the axial traverse
speed is available. The device has optimum
gliding properties through coated contact
surfaces. The maximum rotation diameter is 200
mm.
The components are made of aluminium, steel
and brass, with anodized, chromium-plated and
nickel-plated surfaces. The form parts are of
impact resistant plastic. The blades are from
alloyed steel with a hardness of least 55 HRC.
Length: 170 mm
Weight: 0,79 kg
Cable stripper for HFBS
Part no.

Type

906237

HFBS

Spare blade for HFBS


Part no.

Type

906238

Spare tube silicone paste


Part no.

Type

906239

Spare blade 17 for HFBS, part no. 906238


Spare tube silocone paste 100ml, part no.
906239

Cross-section
mm
-

Unit

Cross-section
mm
-

Unit

Cross-section
mm
-

Unit

Dimensions and specifications may be changed without prior notice.

1010

Scope of delivery

HFBS-device, silicone paste, allen wrench 2,5


mm, plastic case

Tools / Skinning tool

Inside cleading cutter (universal) HIMS II


for medium voltage conductors

Inside cleading cutter (universal)


HIMS II

The inside cleading cutter HIMS II can be used


for stripping-off the primary insulation on the
ends of medium voltage conductors of 6 up
to 45 kV with outside diameters of 15 up to
52 mm and a maximum insulation thickness
of 15 mm.
The positioning on the cable is made by a
clamping System. Spiral and circle cuts are
possible. The cut depth is adjustable of 0 up
to 15 mm and the feed rate is selectable in 5
steps. The stripping can be stopped in every
Position of the cable. The stripping length is
unlimited. The device has optimum gliding
properties through coated contacts surfaces.
The maximum rotation diameter is 220 mm.
The components are made of aluminium, steel
and brass, with anodized, chromium-plated
and nickel-plated surfaces. The blades are
from alloyed steel with a hardness of least 55
HRC.
Length: 170 mm
Weight: 1 kg
Inside cleading cutter HIMS II
Part no.

Type

906240

HIMS II

Spare blade for HIMS II


Part no.

Type

906241

Spare tube silicone paste


Part no.

Type

906239

Note

Scope of delivery

Spare blade for HIMS, part no. 906241


Spare tube silicone paste 100ml, part no.
906239

Cross-section
mm
-

Unit

Cross-section
mm
-

Unit

Cross-section
mm
-

Unit

HIMS II device, silicone paste, allen wrench 2,5


mm, plastic case

Dimensions and specifications may be changed without prior notice.

X
1011

Tools / Skinning tool

Chamfer cutter HUFS


for medium voltage conductors

Inside cleading cutter (universal)


HUFS

Note

Scope of delivery

Spare blade for HIMS, part no. 906243

HUFS-device, allen wrench 2,5 mm, nylon case

chamfer cutter HUFS is for chamfering the


primary insulation of medium voltage
conductors with outside diameter from 15 up
to 60 mm.
positioning on the cable is made by a clamping
system. The device has PTFE-plates for
optional gliding properties on the cable. A
silicone paste is not necessary.
size of the chamfer: 2 mm x 60
maximum totation diameter is 220 mm
the device is light and has a robust
construction form. The components are made
of aluminium and steel. The blades are from
alloyed steel with a hardness of least 55 HRC.
Length: 145 mm
Weight: 0,39 kg

Chamfer cutter HUFS


Part no.

Type

906242

HUFS

Spare blade for HUFS


Part no.

Type

906243

Cross-section
mm
-

Unit

Cross-section
mm
-

Unit

Dimensions and specifications may be changed without prior notice.

1012

Tools / Stripping / peeling

Cable stripping knife HKM1

Cable stripping knife HKM 1

Cable stripping knife with special grinding.


The special blade prevented a damage of th
conductor. The knife has blade protection,
sinking into the handle
changeable blade is made of stainless steel
according to DIN EN 10020, hardness
minimum 50 HRC
high-quality, ergonomically formed handle is
out of impact plastic (PA)
admission of the VDE up to 1000 volt
according to EN/IEC 60900:2004 and
GS-sign
Length: 200 mm
Weight: 0,1 kg
Cable stripping knife HKM 1
Part no.

Type

906245

HKM 1

Spare blade for HKM 1


Part no.

Type

906246

Note

Spare blade with moulded plastic insert for HKM


1, part no. 906246

Cross-section
mm
-

Unit

Cross-section
mm
-

Unit

Dimensions and specifications may be changed without prior notice.

X
1013

Tools / Skinning tool

MS-Skinning-Complete-Set

MS-Skinning-Complete-Set

Skinning-Complete-Set for medium voltage


cables contains everything youneedfor stripping.
Skinning tool HAM1
Outside cleading cutter HAMX
Cable stripper for vulcanized semi conductive
layer HFBS
Inside cleading cutter (universal) HIMS II
Chamfer cutter HUFS
Spare tube silicone paste
Dimensions: 38 x 31 x 9 cm
Weight: 3,73 kg
Part no.
906244

Type
-

Dimensions and specifications may be changed without prior notice.

1014

Unit
1

TERMINATION & CONNECTION SLEEVES


Termination & connection sleeves:
Telecommunication cables
Low-voltage
Medium-voltage
Accessories/component parts

YOU WILL FIND ADDITIONAL


ACCESSORIES IN THE CABLE
ACCESSORIES CATALOG!

HELUTEC SIGNAL & POWER CONNECTORS


HELUTEC
signal &
power connectors
Helutec Series 617/623/627
Helutec Series
917/923/932/940/958
Helutec Series 723
Helutec Series 615/915
Helutec Series 926
Tools and accessories

YOU WILL FIND ADDITIONAL


ACCESSORIES IN OUR HELUTEC
BROCHURE!

X
1015

CABLE DRAG CHAINS


Cable drag chains:
Open chains
Closed chains
Accessories
Installation instructions
Selection tables

YOU WILL FIND ADDITIONAL


ACCESSORIES IN THE CABLE
ACCESSORIES CATALOG!

CABLE LUGS

YOU WILL FIND OUR SPECIAL WIND


TURBINE
COMPRESSION CABLE LUGS
IN THE CATALOG FOR WIND
TURBINES!

1016

04 |

1018

TECHNICAL INFORMATION
Selection tables

1020

Assembly instructions

1036

Questionnaire

1040

Technical explanations

1047

Glossary of therms

1151

Part number index

1158

1019

SELECTION TABLE -

exible control cable

Operational criteria
xed installation

Standards

adapted with HAR approbation


adapted with CSA approbation
+ 100 C

F-C-PUR-JZ

356 373 386 384 389 358 375

PUR-JZ

64

JZ-500 PUR

55

JZ-500-FC-PUR

JZ-602

44

JZ-603-CY

SY-JB

33

JZ-603

SY-JZ

43

JZ-602-C-PUR

JB-750 yellow

42

JZ-602-PUR

JZ-500 orange

38

JZ-602-CY

JB-750

JZ-602 PUR DC / AC

JZ-750

JB-500

JZ-600-Y-CY UL/CSA

362 378

67

76

68

78

+ 75 C
+ 70 C
+ 60 C
- 5 C
- 15 C
- 20 C

 

 

      

      


 

- 25 C
- 30 C
- 40 C

                           

Temperature range

60

 

Technical Data

32

                

+ 80 C

40

adapted with UL approbation

+ 90 C

JZ-600 UL/CSA

JZ-600-Y-CY

498 499

JZ-500-C black

Single 600-J/-O

32

JZ-600

JZ-500 COLD

JZ-500 black

JZ-500

34

 

adapted with VDR Reg No.

30

  

Page
according to DIN / VDE

 

exing

Single 600-CY -J/-O

xed installation/ exing

   





Cable and conductor description

Screening
Outer
sheath

Cable structure

Core
identiFDWLRQ

Core
insulation

Nominal voltage

- 50 C
250 V
300 / 300 V
300 / 500 V
600 V acc. UL/CSA
450 / 750 V
600 / 1000 V
PVC / special PVC
PUR

rubber
numbering according to DIN VDE 0293
colour code according to DIN VDE 0293
JB colour code (varicoloured cores)
Cu-braiding
steel wire braiding
PVC / special PVC
PUR
special material
black
orange

yellow

Application
Properties

warning indication
open air
chemicals consistant
EMV-preferred type
resistant to weathering effects
abrasion resistance

see selection table exible control cable halogen-free on page 1022


see selection table chemical resistance on page 1100and 1101

see selection table cable in drag chains on page 1030 to 1031

for intrinsic safety power circuit

halogen-free

blue

interlocking purposes

green

Application in drag chains

transparent

1020

special material

grey
Sheath colour

SELECTION TABLE -

exible control cable

Cable and conductor description

Operational criteria

TRAYCONTROL 600-C

TRAYCONTROL 600

TRAYCONTROL 500-C

TRAYCONTROL 500

JZ 604 -YCY TC TRAY CABLE

Y-CY-JB

JZ 604-FCY TC TRAY CABLE

Y-CY-JZ

JZ 604 TC TRAY CABLE

F-CY-JZ

57

(H)05VVC4V5-K

37

F-CY-OZ (LiY-CY)

H05VVC4V5-K

(H)05VV5-F

H05VV5-F

OZ-BL-CY

OZ-BL

UNIPUR-CP

KOMPOFLEX JZ-500-C

UNIPUR

BIOFLEX-500-JZ-C

H05BQ-F / H07 BQ-F

KOMPOFLEX JZ-500

PUR-YELLOW



59

48

50

53

62 364 380 381 359 376 366 382

exing

Page
according to DIN / VDE

adapted with VDR Reg No.





BIOFLEX-500-JZ

PUR-ORANGE

82 109 110 112 113 105 106 35



PUR-750

PUR-C-PUR

73



JZ-600-YC-PUR

72



JZ-600 PUR

71



adapted with HAR approbation


adapted with UL approbation
adapted with CSA approbation
+ 100 C
+ 90 C
+ 80 C
+ 75 C




















- 5 C
-15 c
- 20 C
- 25 C







- 30 C



- 40 C
- 50 C



colour code according to DIN VDE 0293

JB colour code (varicoloured cores)


Cu-braiding
steel wire braiding
PVC / special PVC
PUR
special material

grey
black
orange
green
blue

transparent
for intrinsic safety power circuit
warning indication

see selection table exible control cable halogen-free on page 1022

open air
halogen-free

chemicals consistant
EMV-preferred type
resistant to weathering effects

Properties

see selection table chemical resistance on page 1100and 1101

interlocking purposes

Application

Application in drag chains

rubber
numbering according to DIN VDE 0293

yellow

see selection table cable in drag chains on page 1030 to 1031

PUR
special material

Sheath colour

PVC / special PVC

Outer
sheath

450 / 750 V
600 / 1000 V

Cable structure

300 / 500 V
600 V acc. UL/CSA

Core
Screeidentining
FDWLRQ

Core
insulation

300 / 300 V

Nominal voltage

250 V

Technical Data



+ 70 C
+ 60 C

Temperature range



70

xed installation/ exing

Standards

84



Y-C-PUR-JZ


80 387 390 75




xed installation

abrasion resistance

1021

SELECTION TABLE -

exible control cable halogen-free

Operational criteria

adapted with CSA approbation

+ 180 C

DATAFLAMM

(H)05 Z1Z1-F

DATAFLAMM-C-PAAR

DATAFLAMM-C

JZ 600 HMH-C

JZ 600 HMH

JB 750 HMH-C

(H)03 Z1Z1-F





- 20 C



- 25 C












- 55 C





- 60 C





- 50 C after UL/CSA

Nominal voltage

JB 750 HMH



- 35 C

Operating peak voltage


300 / 300 V
300 / 500 V
600 V acc. UL/CSA

core insulation

Special Elastomer

ScreeCore
ning LGHQWLFDWLRQ

numbering according to DIN VDE 0293

450 / 750 V

600 / 1000 V

Outer
sheath

JZ 500 HMH-C



- 15 C

- 40 C

PUR
Silicon

Special Polymer

colour code according to DIN VDE 0293


colour code according to DIN 47100

JB colour code (varicoloured cores)


Cu-braiding
steel wire braiding

Silicon
Special Polymer
PUR

black
yellow

orange
red-brown
Application in drag chains
open air
chemicals consistant
EMV-preferred type
resistant to weathering effects
abrasion resistance

PE

grey

Sheath
colour

JZ 500 HMH



Temperature range



Technical Data



+ 5 C

- 30 C

Cable strucutre

+ 70 C

- 5 C

95



+ 120 C

Application

93 102 91 100 130 145 146 94

+ 90 C

96

+ 145 C

Properties

HELUTHERM 145 MULTI-C

SiHF-C-Si

SiHF/GL-P

SiHF

82 112 113 223 235 232 476 478 225 234 226 221 230 86

+ 150 C after UL/CSA

+ 80 C

HELUTHERM 145 MULTI

H05SS-F / H05SST-F

THERMFLEX 180 EWKF-C

THERMFLEX 180 EWKF

SiHF-C-Si UL/CSA

SiHF UL/CSA

KOMPOFLEX JZ-500-C

UNIPUR CP

73

adapted with HAR approbation


adapted with UL approbation

KOMPOFLEX JZ-500

UNIPUR

MEGAFLEX 600-C

84



Standards

adapted with VDR Reg No.

394 398 396 400 75

PUR-C-PUR

Page
according to DIN / VDE

PUR 750

exing

MEGAFLEX 600

MEGAFLEX 500

xed installation / exing

MEGAFLEX 500-C

xed installation








Cable and conductor description

see selection table cable in drag chains on page 1030 and 1031


see selection table chemical resistance on page 1100and 1101

CABLES HALOGEN-FREE
Type

Page

A
AIRPORT 400 Hz
Audio

824, 825
770

Type

Page

HELUWIND WK Brandmeldekabel Torsion

816

HELUWIND WK (N)A2XH

820

I
Industrial Ethernet 100S SF/UTP 4-ADER

694, 695

BUS-Leitungen A-BUS EPDM

747

Industrial Ethernet 100T S-FTP TORDIERFLEX

698

BUS-Leitungen A-BUS EPDM Long Distance

748

Industrial Ethernet 100IND SF/UTP

693

BUS-Leitungen A-BUS PUR UL/CSA

749

Industrial Ethernet 200IND SF/UTP Robust ex

BUS-Leitungen A-BUS PUR UL/CSA Long Distance

750

Industrial Ethernet 200S SF/UTP 4-ADER

752

Industrial Ethernet 250S SF/UTP Schleppkette

BUS-Leitugnen AS-Interface
BUS -Leitungen CAN Bus
BUS-Leitungen DeviceNetTM FRNC

692
696, 697
691

740 - 741

Industrial Ethernet 600 IND SF/UTP Shipline

688

754

Industrial Ethernet 600IND SF/UTP ROBUST

687

BUS-Leitungen DeviceNetTM PUR hoch exibel

756

Industrial Ethernet 600IND SF/UTP Robust ex

689

BUS -Leitungen E-BUS ERD

762

Industrial Ethernet PROFinet B SHIPLINE

702

BUS-Leitungen HMCB 800 Schleppkette

726

Industrial Ethernet PROFinet C Torsion

704

BUS-Leitungen I-BUS halogenfrei

743

Industrial Ethernet PROFlnet Typ C

703

BUS-Leitungen I-BUS Schleppkette

744

Industrial Ethernet PROFlnet Typ B hybrid

701

BUS-Leitungen Koax 50 Ohm, PUR

730

BUS-Leitungen Pro bus ET200X + ECOFAST

710

J-2Y(St)H

BUS-Leitungen Pro bus L2 Au en + Robust

706

JB-750 HMH

BUS-Leitungen Pro bus L2 Schleppkette

709

JB-750 HMH-C

BUS-Leitungen Pro bus L2 Torsion

713

JE-H(St)H

BUS-Leitungen Pro bus SHIPLINE

711

JE-H(St)HRH

581

BUS-Leitungen Pro bus SK FRNC + Robust

718

JE-LiHCH

154

BUS-Leitungen Pro bus SK Au en

717

J-H(St)H

531, 532

BUS-Leitungen SafetyBUS FRNC + PUR

758

JZ-500 HMH

86

BUS-Leitungen USB Bus S

727

JZ-500 HMH-C

96

BUS-Leitungen USB Bus 3.0

729

JZ-600 HMH

BUS-Leitungen CAN Bus

733

JZ-600 HMH-C

533
93
102
579, 580

91
100

DATAFLAMM

130

KOMPOFLEX JZ-500

DATAFLAMM-C

145

KOMPOFLEX JZ-500-C

113

DATAFLAMM-C-PAAR

146

KOMPOSPEED JZ-HF-500

184

112

KOMPOSPEED JZ-HF-500-C

185
322

Fermelde-Schiffskabel FMGCH

924

KOMPOSPEED 600 / 600-C

Fernmelde-Marinekabel FMGSGO

925

Fernmelde-Marinenkabel FMSGSGO

926

LAN-Kabel 100 F/UTP FE60

660

LAN-Kabel 100 F/UTP ex

659

G
GALVANICABLE

317

LAN-Kabel 200 SF/UTP ex

664

LAN-Kabel 200 SF/UTP

662
663

(H)03Z1Z1-F

94

LAN-Kabel 200 SF/UTP duplex

(H)05Z1Z1-F

95

LAN-Kabel 450 F/FTP

666

300

LAN-Kabel 450 F/FTP duplex

667

90

LAN-Kabel 500 F/FTP duplex

669

H05Z-K / H07Z-K
H07ZZ-F
Halogenfreie RG-Koaxialkabel

341

LAN-Kabel 500 U/FTP ex

670

HELUKABEL BS 6724

511

LAN-Kabel 500 F/FTP

668

HELUSOUND 600 FRNC

788

LAN-Kabel 600 S/FTP

671

HELUTHERM 1200 / 1200-ES

315

LAN-Kabel 600 S/FTP duplex

672

HELUTHERM 145

495, 496

LAN-Kabel 600 S/FTP ex

673

HELUTHERM 145 MULTI

221

LAN-Kabel 1000 S-STP duplex

678

HELUTHERM 145 MULTI-C

230

LAN-Kabel 1200 S/FTP

677

HELUTHERM 600 / 600-ES

313

LAN-Kabel 1200 S/FTP duplex

678

HELUTHERM 800 / 800-ES

314

Leicht Fermelde-Marinenkabel LFMGSSGO

927

HELUTRAIN 3GKW

834

Leichte Fernmelde-Marinenkabel LFMSGSSGO

928

HELUTRAIN 4GKW

835

LWL-Innenkabel Bndelbar I-D(ZN)H

611

HELUWIND Therm ex 145

819

LWL-Au enkabel A-DF(ZN)2Y

626

HELUWIND WK 101 H

815

LWL-Au enkabel A-DF(ZN)2Y(SR)2Y

632

HELUWIND WK 135-Torsion

810

LWL-Au enkabel A-DF(ZN)2Y4Y

628

HELUWIND WK 137-Torsion

811

LWL-Au enkabel A-DF(ZN)B2Y

627

HELUWIND WK 305-Torsion

813

LWL-Au enkabel A-DQ(ZN)2Y, verseilt

620

1023

CABLES HALOGEN-FREE
Type

Page

Page

619

N2XH-FE 180/E 90

LWL-Au enkabel A-DQ(ZN)B2Y, zentral

621

N2XSEH 3x

603

LWL-Au enkabel A-DQ(ZN)B2Y verseilt

622, 623

Neon Light Cables

309

571

LWL-Au enkabel A-DQ(ZN)(SR)2Y

631

NHMH-J

520

LWL-Au enkabel hybrid A-DSF(L)(ZN)2Y

634

NHMH-O

519

LWL-Au enkabel A-DQ2Y, verseilt

630

NHXHM-O/-J

521

LWL-Au enkabel A-DQ2Y, zentral

629

NSHXAF 3kV

320

LWL-Au enkabel A-DQ(ZN)B2Y

625

LWL-Breakoutkabel exibel HCS AT-V(ZN)HH

643

PUR-750

75

LWL-Breakoutkabel robust HCS AT-VQH(ZN)B2Y

646

PUR-C-PUR

84

LWL-Breakoutkabel robust exibel HCS I-V(ZN)Y11Y

645

PUR Single Core

LWL-Breakoutkabel I-V(ZN)HH

609

LWL-Installationskabel I-VH, I-V11Y, I-VHH,I-V11Y11Y

608

RD-H(St)H

155

LWL-Kabel exibel HCS I-VH, I-VHH

642

ROBOFLEX 150, 151, 152, 153

265

LWL-Kabel mit Funktionserhalt A/I-D(ZN)BH(SR)H

618

ROBOFLEX recycle

LWL-Luftkabel ADSS

635

ROBOFLEX recycle, konfektioniert

LWL-Minibreakoutkabel I-V(ZN)H

610

LWL-Universalkabel A/I-DQ(ZN)BH HCS

647

SENSORFLEX-H

LWL-Universal-Minibreakoutkabel A/I-VQ(ZN)BH

612

SHIPFLEX 109

936, 937

LWL-Universalkabel A/I-DQ(ZN)BH

613

SHIPFLEX 113

938

LWL-Universalkabel A/I-DQ(ZN)BH OM3 + OM4

614

SHIPFLEX 121

939

LWL-Universalkabel A/I-DQ(ZN)BH zentral

615

SHIPFLEX 330

934

LWL-Universalkabel A/I-DQ(ZN)BH verseilt

616

SHIPFLEX 340

935

LWL-Kabel mit Funktionserhalt A/I DQ(ZN)BH

617

SHIPFLEX 512

933

SiF / SiFF

307
308

299

262
880 - 896
192

MEGAFLEX 500

88, 394

SiF/GL, SiD, SiD/GL

MEGAFLEX 500-C

98, 398

SiHF

223

396

SiHF UL/CSA

476

MEGAFLEX 600-C

400

SiHF/GL-P

235

MULTIFLEX 512-PUR

169

SiHF-C-Si

232

MULTIFLEX 512-PUR UL/CSA

431

SiHF-C-Si UL/CSA

478

MULTIFLEX 512-C-PUR

174

SOLARFLEX-X PV1-F

798

MULTIFLEX 512 -C-PUR UL/CSA

437

SOLARFLEX-X PV1-F NTS

799

Multimedia-Kabel 1500 S/FTP

681

SOLARFLEX-X PV1-F TWIN

800

Multimedia-Kabel 1500 S/FTP duplex

682

Starkstrom-Marinekabel MGSGO

921

MEGAFLEX 600

MULTISPEED 500-C-PUR

176

Stakstrom-Marinekabel LMGSGO

923

MULTISPEED 500-C-PUR UL/CSA

439

Starkstrom-Schiffskabel MPRX 0,6/1kV

931

MULTISPEED 500-C-TPE

179

Starkstrom-Schiffskabel MPRXCX 0,6/1kV

932

MULTISPEED 500-C-TPE UL/CSA

443

SUPER-PAAR-TRONIC-C-PUR

191

MULTISPEED 500-PUR

171

SUPER-PAAR-TRONIC 340-C-PUR

451

MULTISPEED 500-PUR UL/CSA

433

SUPERTRONIC-330 PUR

447

MULTISPEED 500-TPE

177

SUPERTRONIC 330 C-PUR

449

MULTISPEED 500-TPE UL/CSA

441

SUPERTRONIC-C-PUR

190

MULTISPEED 600-PUR -J/-O

504

MULTISPEED 600-C-PUR -J/-O

505

THERMFLEX 180 EWKF

225

MULTISPEED TRONIC-PUR

448

THERMFLEX 180 EWKF-C

234

MULTISPEED TRONIC-C-PUR

450

TOPFLEX 611-PUR

199

MULTITHERM 400

229

TOPFLEX 611-C-PUR

200

MULTITHERM 400 -ES

236

TOPFLEX-EMV-UV-2XSLCH-J

213

TOPFLEX-EMV-UV-3 PLUS 2XSLCH-J

215

1024

Type

LWL-Au enkabel A-DQ(ZN)2Y, zentral

(N)A2XH

561

TOPFLEX MOTOR 109

217

(N)HXCH-FE 180/E 30

569

TOPSERV 110 / 120

201

(N)HXCH-FE 180/E 90

577

TROMMPUR

254

(N)HXH-FE 180/E 30

567

TROMMPUR-H

483

(N)HXH-FE 180/E 90

575

N2HX

557

UL-Style 3135

N2XCH

559

UNIPUR

73

N2XCH-FE 180/E 30

565

UNIPUR-CP

82

N2XCH-FE 180/E 90

573

N2XH-FE 180/E 30

563

497

CABLES ACCORDING TO INTERNATIONAL APPROVALS


Type

UL/CSA

EAC

A
A07RN-F

244

Type

UL/CSA

EAC

JB-750 yellow

44

JZ-500

30

JZ-500 black

32

DATAFLAMM

130

JZ-500-C black

52

DATAFLAMM-C

145

JZ-500-FC-PUR

76

DATAFLAMM-C-PAAR

146

JZ-500 HMH

86

JZ-500 HMH-C

96
67

EDV-PiMF-CY

147

JZ-500 PUR

Earth Conductors ESUY and ESY

316

JZ-600

JZ-600 UL/CSA

F-C-PUR-JZ

78

JZ-600 HMH

F-CY-OZ (LiY-CY)

48

JZ-600 HMH-C

50

JZ-600 PUR

490

JZ-600-Y-CY

F-CY-JZ
FIVENORM

490

H01N2-D/-E

60

JZ-600-YC-PUR

390

JZ-602

356

JZ-602 RC

423

423

37

JZ-602 RC -CY

427

427

59

JZ-602 RC -PUR

430

JZ-602 RC -C-PUR

436

H
(H)05VVC4V5-K ((N)YSLYCY-JZ)

387
378

480

(H)05VV5-F ((N) YSLY-JZ)

91
100

JZ-600-Y-CY UL/CSA
317

GALVANICABLE
Rubber/Neoprene Control Cable

40
362

318

356

H03VV-F

45

JZ-602-C-PUR

389

389

H05VV5-F (NYSLY-JZ)

35

JZ-602-CY

373

373

H05BQ-F / H07BQ-F (NGMH11Y)

72

JZ-602-PUR

384

384

H05RR-F / H05RN-F

241

JZ-602-PUR DC/AC

386

H05V-K

289

JZ-603

358

H05V-K / (H)07V-K

293

JZ-603-CY

375

375

H05V-U / (H)05V-U / (H)07V-U

294

JZ-604 TC TRAY CABLE

364

364

H05SS-F / H05SST-F

226

JZ-604-FCY TC TRAY CABLE

380

380

57

JZ-604-YCY TC TRAY CABLE

381

381

H05VVC4V5-K (NYSLYCY-JZ)
H05VV-F

46, 47

H05VV-F/SJT

368, 369

H05VV-F/UL

370

368, 369

JZ-750

358

38

JZ-HF

160

JZ-HF-CY

163

H05Z-K / H07Z-K

300

JZ-HF-FCY

H07RN8-F

272

H07RN-F

242

KOMPOFLEX JZ-500

112

KOMPOFLEX JZ-500-C

113

H07RN-F/SOOW

481

426

H07V2-K

304

KOMPOSPEED 600 / 600-C

322

H07V-K / (H)07V-K

291

KOMPOSPEED JZ-HF-500

184

H07V-R

295

KOMPOSPEED JZ-HF-500-C

185

H07ZZ-F

90

HELUFLON -FEP-6Y

310

LIFT-TRAGO-30 / -60

247

HELUFLON -FEP-6Y

227

LifY Single Core

298

HELUFLON -PTEF-5Y

311

LiYv

287

HELUSPREADER YSLT-J

250

LiYW / H05V2-K

303

HELUTHERM 120

220

305

MEGAFLEX 500

88, 394

88, 394

HELUTHERM 145 MULTI

HELUTHERM 145

495, 496

221

MEGAFLEX 500-C

98, 398

98, 398

HELUTHERM 145 MULTI-C

230

MEGAFLEX 600

396

HELUTRAIN 3GKW

834

MEGAFLEX 600-C

400

HELUTRAIN 4GKW

835

MULTIFLEX 512-C-PUR

174

HELUWIND WK 103k EMV D-T

809

MULTIFLEX 512-C-PUR UL/CSA

HELUWIND WK 103w EMV D-T

808

MULTIFLEX 512-PUR

HELUWIND WK 135-Torsion

810

MULTIFLEX 512-PUR UL/CSA

431

HELUWIND WK 137-Torsion

811

MULTIFLEX 600

424

437
169

MULTISPEED 500-C-PUR

JB-500

42

MULTISPEED 500-C-PUR UL/CSA

JB-750

43

MULTISPEED 500-C-PVC

424
176

439
165

1025

CABLES ACCORDING TO INTERNATIONAL APPROVALS


Type

UL/CSA

EAC

M
MULTISPEED 500-C-PVC UL/CSA

429

MULTISPEED 500-C-TPE
MULTISPEED 500-C-TPE UL/CSA

179

433

MULTISPEED 500-TPE UL/CSA

425
177

435
172

PUR-Yellow

71
70

PVC-Single Core

494

PVC-Flat

276

PVC-Flat-CY

278

441

MULTISPEED 600-PUR -J/-O

504

RD-H(St)H

155

MULTISPEED 600-C-PUR -J/-O

505

RD-Y(St)Y

148

MULTISPEED-TRONIC-PUR

448

RD-Y(St)Yv / RD-Y(St)YY

149

MULTISPEED-TRONIC-C-PUR

450

RE-2Y(St)Yv

150

MULTITHERM 400

229

RE-2Y(St)Yv PiMF

151

MULTITHERM 400 -ES

236

ROBOFLEX 150, 151, 152, 153

265

ROBOFLEX 2001 / 2001-C

264

(N)A2XH

561

ROBOFLEX recycle

(N)HXCH-FE 180/E 30

569

(N)HXCH-FE 180/E 90

577

SENSORFLEX / VERTEILERFLEX two-approvals

411

(N)HXH-FE 180/E 30

567

SHIPFLEX 109

936

(N)HXH-FE 180/E 90

575

SHIPFLEX 113

938

N2XH

557

SHIPFLEX 121

939

N2XCH

559

SHIPFLEX 330

934

N2XCH-FE 180/E 30

565

SHIPFLEX 340

935

N2XH-FE 180/E 30

563

SHIPFLEX 512

933

N2XH-FE 180/E 90

571

SiF / SiFF

307

NANOFLEX HC 500

116

SiF/GL, SiD, SiD/GL

308

NANOFLEX HC 500-C

117

SiHF

NANOFLEX HC TRONIC

118

SiHF UL/CSA

NANOFLEX HC TRONIC-C

120

SiHF/GL-P

NAYCWY

547

SiHF-C-Si

NAYY

544

SiHF-C-Si UL/CSA

478

NEO-Flat

277

Single 600-CY -J/-O

499

NEO-Flat-C

279

Single 600-J/-O

498

498

NEOPREN Command Cable

245

Single 602-RC -J/O

501

501

NHXMH-O/-J

521

Single 602-RC-CY -J/O

502

502

NSGAFU 3kV

319

SOLARFLEX-X PV1-F

NSHTU

256

Command Cable UL (LiYY)

NSHXAF 3kV

320

Command Cable UL (LiYY-TP)

NSSHU

246

Command Cable UL (LiYCY)

NYCWY

542

Command Cable UL (LiYCY-TP)

418

NYCY

540

SUPER-PAAR-TRONIC 340-C-PUR

451

NYM-J/-O PVC Sheated Cable

517

SUPER-PAAR-TRONIC-C-PUR

NYY

538

SUPERTRONIC-310-PVC

262

223
476
235
232
499

798
403, 404
407
413, 415

191
445

SUPERTRONIC-310-C-PVC

446

OB-BL-PAAR-CY

107

SUPERTRONIC-330 PUR

447

OZ-BL

105

SUPERTRONIC-330 C-PUR

449

OZ-BL-CY

106

SUPERTRONIC-C-PUR

190

SUPERTRONIC-C-PVC

188

PAAR-CY-OZ

135

SUPERTRONIC-PUR

189

PAAR-TRONIC

126

SUPERTRONIC-PVC

187

PAAR-TRONIC-CY

133

SY-JB

64

PAAR-TRONIC-CY-CY (LiYCY-CY)

136

SY-JZ

55

PAAR-TRONIC-Li-2YCY

139

PAAR-TRONIC-Li-2YCYv

138

Tauch ex-FL

271

75

Tauch ex-R

270

PUR-750

1026

68

PUR-ORANGE
162

MULTISPEED 500-TPE

PUR-JZ-HF-FCP

EAC
167

PUR-JZ-HF-YCP
171

MULTISPEED 500-PVC
MULTISPEED 500-PVC UL/CSA

UL/CSA

PUR-JZ-HF

443

MULTISPEED 500-PUR
MULTISPEED 500-PUR UL/CSA

Type
PUR-JZ

CABLES ACCORDING TO INTERNATIONAL APPROVALS


Type

UL/CSA

THERMFLEX 180 EWKF


THERMFLEX 180 EWKF-C
THHN/THWN

493

THREENORM

488

TOPFLEX 301/301-C
TOPFLEX 302/302-UL
TOPFLEX 304/304-C

503

EAC

Type

225

234

Y-CY-JB
Y-CY-JZ

488

EAC
62
53

YELLOWFLEX

240

506

YELLOWFLEX - connecting cable

902

500

Y-C-PUR-JZ

TOPFLEX - EMV-2YSLCY-J

204

TOPFLEX - EMV-3 PLUS 2YSLCY-J

205

TOPFLEX - EMV-UV-2YSLCYK-J

80

206

TOPFLEX - EMV-UV-2YSLCYK-J UL/CSA

453

TOPFLEX - EMV-UV-2YSLC11Y-J UL/CSA

461

TOPFLEX - EMV-UV-3 PLUS 2YSLCYK-J

207

TOPFLEX - EMV-UV-3 PLUS 2YSLCYK-J UL/CSA

455

TOPFLEX 600 VFD

458

458

TOPFLEX 600-C-PVC

198

TOPFLEX 600-PVC

197

TOPFLEX 611-C-PUR

200

TOPFLEX 611-PUR

199

TOPFLEX 650 VFD

459

TOPFLEX 1000 VFD

460

TOPFLEX MOTOR-EMV 1/1

462

TOPFLEX MOTOR-EMV 3/3

463

TOPFLEX MOTOR-EMV 103

457

TOPGEBER 511 PVC

467

467

TOPGEBER 512 PUR

470

470

TOPSERV 600 VFD

472

472

TOPSERV 650 VFD

473

473

TOPSERV Hybrid

474

TOPSERV PVC

465

TOPSERV PUR

468

TOPSERV 110 / 120

459

201

TRAGO / Lift-2S

468
248

TRAYCONTROL 300

405

405

TRAYCONTROL 300 TP

409

409

TRAYCONTROL 300-C

416

416

TRAYCONTROL 300-C TP

420

420

TRAYCONTROL 500

359

359

TRAYCONTROL 500-C

376

376

TRAYCONTROL 530

361

TRAYCONTROL 600

366

366

TRAYCONTROL 600-C

382

382

TRAYCONTROL 670 HDP/670-C HDP

392
254

TROMMPUR
TROMMPUR-H

UL/CSA

483

483

TRONIC (LiYY)

124

TRONIC-CY (LiY-CY)

131

U
UL-Style 1007, CSA TR 64

485

485

UL-Style 1015

487

487

UL-Style 1569, CSA TR 64

486

486

UL-Style 3135

497

497

UNIPUR

73

UNIPUR-CP

82

1027

USA

CANADA

Multi Core

em
ica
Fle l Re
Hi xi s
gh ble
Fle =
xi F
bl
e
Pa
=
ge
H

Re
s
Su
n

Ch

C
ra
tu
re

O
il R
es

Te
m
pe

(V

ro
up

Vo
lta
g

Cl
as
s/

Te
st

Fla
m
e

ra
tu
re

)
(V
e

Te
m
pe

Vo
lta
g

Fla
m
e

St
an
d

ar
d

Te
st
ed

HELUKABEL UL-LISTED CABLES

USA + CANADA

Technical Properties
TRAYCONTROL 300

CM

300

105

FT 4

I / II

300

105

x (II)

405

TRAYCONTROL 500

2277

1000

90

FT 4

I / II

1000

90

x (II)

359

TRAYCONTROL 530

2277

1000

90

FT 4

I / II

1000

90

x (II)

361
366

TRAYCONTROL 600

2277

1000

90

FT 4

I / II

1000

90

x (I)

2277

1000

105

FT 4

I / II

1000

105

x (II)

392

JZ-604 TC

1277

600

90

FT 4

I / II

600

90

x (II)

364

MULTIFLEX 600

2277

1000

90

FT 4

I / II

1000

90

x (II)

HF

441

TOPFLEX 600 VFD

2277

1000

90

FT 4

I / II

1000

90

x (II)

458

TOPFLEX 650 VFD

2277

1000

105

FT 4

I / II

1000

105

x (II)

459

TOPFLEX 1000 VFD

2277

1000

90

FT 4

I / II

1000

90

x (II)

460

TOPSERV 600 VFD

2277

1000

105

FT 4

I / II

1000

105

x (II)

HF

472

TOPSERV 650 VFD

2277

1000

105

FT 4

I / II

1000

105

x (II)

HF

473

HELUKAT 155 UL

444

75

FT 1

75

HELUKAT 200 UL

444

75

FT 1

75

HELUKAT 300 UL

444

75

FT 1

75

PROFInet Type A

CMG*

75

FT 4

600*

75*

600*

TRAYCONTROL 670 HDP

PROFInet Type B

CMG*

PROFInet Type C

CMX*

PUREXV L2 TRUVLRn + FeVtRRn

444*

PUREXV SK

CMG*

DeYLFeNet

CMG*

600*
x
600*

655

x
x

75

FT 4

75*

75

FT 1

75

75*

FT 4*

75*

x*

75*

FT 4*

75*

75*

FT 4*

75*

600*

661
665
699

701

HF

704

x*

F+HF*

713

x*

x*

F+HF*

717

x*

x*

F+HF*

753

Single Core

*
X

UL-Style 1015

1015

600

105

FT 1

600

105

487

FIVENORM

1063

600

105

FT 1

600

105

490

THHN/THWN

1408

600

90

FT 1

600

90

493

- Construction Dependent
- Passes Test X (I) - Oil Res I X (II) - Oil Res II

UL-listed Cables:
UL-listed cables are suitable to the factory wiring of electrical e uipment and machinery, as well as for

eld wiring on site. UL-listed cables already have approval for use,

i.e. con rmed compliance with applicable safety regulations by UL standards. The construction must no longer be veri ed in the eld.

1028

USA

USA + CANADA

Multi Core

te
Se
i

CE

AW
M

CI
C

TE
W

TC

CM
G

CM

LO
C
CM
X

Z
HA

AW
M

M
TW

xi
ng

Fle

DI
R

BU

PL
TC
IT
C/

TC
-

ER

HELUKABEL UL-LISTED CABLES

CANADA

Ratings
TRAYCONTROL 300

x**

405

TRAYCONTROL 500

x**

x
x

x
x

359

TRAYCONTROL 530

x**

361

TRAYCONTROL 600

x**

366

TRAYCONTROL 670 HDP

x**

392

JZ-604 TC

364

MULTIFLEX 600

x**

441

TOPFLEX 600 VFD

x**

458

TOPFLEX 650 VFD

x**

459

TOPFLEX 1000 VFD

x**

460

TOPSERV 600 VFD

x**

472

TOPSERV 650 VFD

x**

473

HELUKAT 155 UL

655

HELUKAT 200 UL

661

HELUKAT 300 UL

PROFInet Type A

x*

PROFInet Type B

x*

x
x

665
x*

x*

x*

PROFInet Type C

PUREXV L2 TRUVLRn + FeVtRRn

x*

x*

PUREXV SK
DeYLFeNet

x*

699
x*

701

704
713
x*

717
753

Single Core
UL-Style 1015

487

FIVENORM

490

493

THHN/THWN
X - Passes Test
* - Construction Dependent
** - Location Dependent

1029

Control Cable, screened and unscreened

10

15

JZ-602 RC-C-PUR

Single 602-RC-J /-O

JZ-602 RC

JZ-602 RC-PUR

JZ-602 RC-CY

JZ-602 RC-C-PUR

JZ-HF

JZ-HF-CY

MULTIFLEX 600

MULTIFLEX 600-C

MULTIFLEX 512-PUR

MULTIFLEX 512 -C-PUR

MULTIFLEX 512-C-PUR UL/CSA

m
/s 2
m
ax
.

in

M
io

m
ax
.
9

10

e
Pa
g

Sp

Ac
c
50

Cy
cle

el
ar
at
io
n

m
ax
.
ee

10

11

436

501

502

423

430

427

436

160

163

424

428

169

174

431

439

x
x
x
x

JZ-HF-FCY

PUR-JZ-HF-FCP

MULTISPEED 600-PUR-J /-O

MULTISPEED 600-C-PUR-J /-O

MULTISPEED 500-PVC

MULTISPEED 500-PVC UL/CSA

MULTIFLEX 512-PUR UL/CSA

x
x

PUR-JZ-HF

PUR-JZ-HF-YCP

m
/s

m
(D in.
= Be
O nd
ut
er ing

) Rad

30 100 450 5 x D 7,5 x D 10 x D 15 x D


x

Single 602-RC-CY-J /-O

iu
s

m
ax
(1 . M
0 ov
m em
to en
25 t D
-c ist
or an
es c
) e

in

SELECTION TABLE - Cables in drag chains

167
172

426

435

504

505

162

425

MULTISPEED 500-PUR

171

MULTISPEED 500-PUR UL/CSA

433

MULTISPEED 500-TPE

177

441

MULTISPEED 500-TPE UL/CSA

MULTISPEED 500-C-PVC

165

MULTISPEED 500-C-PVC UL/CSA

429

MULTISPEED 500-C-PUR

176

MULTISPEED 500-C-PUR UL/CSA

439

MULTISPEED 500-C-TPE

179

MULTISPEED 500-C-TPE UL/CSA

SUPERTRONIC-PVC

187

SUPERTRONIC-C-PVC

188

445

446

189

SUPERTRONIC -310-PVC

SUPERTRONIC-310-C-PVC

SUPERTRONIC-PUR

x
x
x
x

443

Other Technical Details can be found in the Product Pages of our Catalogue. The table indicates the main application. In case of moving cables at higher speeds, over
longer distances or higher cycling rates please contact our Technical Support. Phone +49 7150 9209-0 or techsupport@helukabel.de. A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel and professionally installed (see the installation manual:
cable installation in drag chains).

1030

m
5

10

15

SUPERTRONIC-C-PUR

SUPERTRONIC-330 PUR

30 100 450 5 x D 7,5 x D 10 x D 15 x D


x
x

10
x

50

9
x

m
ax
.

in

M
io

m
ax
.

e
Pa
g

10

11

447

449

190

SUPERTRONIC -330 C-PUR

SUPER-PAAR-TRONIC-C-PUR

SUPER-PAAR-TRONIC 340-C-PUR

451

Cy
cle

Sp

Ac
c

ee

m
ax
.

el
ar
at
io
n

m
/s

m
(D in.
= Be
O nd
ut
er ing

) Rad

iu
s

m
/s 2

in
m
ax
(1 . M
0 ov
m em
to en
25 t D
-c ist
or an
es c
) e
Control Cable, screened and unscreened

191

MULTISPEED -TRONIC-PUR

448

MULTISPEED-TRONIC-C-PUR

450

TOPGEBER 512 PUR

470

203

Tachofeedback-Leitung-C-PUR

Inkrementalgeber-Leitung-C-PUR

203

TOPFLEX PUR

203

TOPSERV 109 PUR

468

TOPSERV 113 PUR

468

TOPSERV 121 PUR

468
321

TOPFLEX 300

TOPFLEX 301

506

TOPFLEX 301-C

506

TOPFLEX 304

TOPFLEX 304-C

SENSORFLEX H

TOPSERV 600 VFD

TOPSERV 650 VFD

TOPFLEX 611-PUR

TOPFLEX 611-C-PUR

TOPSERV 110

TOPSERV 120

x
x

BIOFLEX-500 -JZ-HF

BIOFLEX-500-JZ-HF-C

KOMPOSPEED 600

x
x
x

503
503
x

192
472
473

199

200

201

201

181

182

322

322

KOMPOSPEED 600-C

KOMPOSPEED JZ-HF-500

184

KOMPOSPEED JZ-HF-500-C

185

SHIPFLEX 512

933

SHIPFLEX 330

934

SHIPFLEX 340

935

SHIPFLEX 109

936

SHIPFLEX 113

938

SHIPFLEX 121

939

Other Technical Details can be found in the Product Pages of our Catalogue. The table indicates the main application. In case of moving cables at higher speeds, over
longer distances or higher cycling rates please contact our Technical Support. Phone +49 7150 9209-0 or techsupport@helukabel.de. A cycle is a double lift: a representative sample has been tested and measurot in our Test Workshop. The cycle count is only valid when appropriatel and professionally installed (see the installation manual:
cable installation in drag chains).

1031

NYY-J 1X16RE
NYY-J 1X25RM
NYY-J 1X35RM
NYY-J 1X50RM

NYY-J 1X70RM
NYY-J 1X95RM
NYY-J 1X120RM
NYY-J 1X185RM
NYY-J 1X240RM
NYY-J 3X1,5RE
NYY-J 3X2,5RE
NYY-J 3X4RE
NYY-J 3X6RE
NYY-J 3X10RE
NYY-J 3X16RE

NYY-J 3X25RM
NYY-J 3X50SM
NYY-J 3X95SM

NYY-J 3X25RM/16RE
NYY-J 3X35SM/16RE
NYY-J 3X50SM/25RM
NYY-J 3X70/35SM

NYY-J 3X95/50SM
NYY-J 3X120/70SM
NYY-J 3X150/70SM
NYY-J 3X185/95SM
NYY-J 3X240/120SM
NYY-J 4X1,5RE
NYY-J 4X2,5RE
NYY-J 4X4RE
NYY-J 4X6RE
NYY-J 4X10RE
NYY-J 4X16RE

NYY-J 4X25RM
NYY-J 4X35SM

NYY-J 4X50SM
NYY-J 4X70SM

NYY-J 4X95SM
NYY-J 4X120SM
NYY-J 4X150SM
NYY-J 4X185SM
NYY-J 4X240SM
NYY-J 5X1,5RE
NYY-J 5X2,5RE
NYY-J 5X4RE
NYY-J 5X6RE
NYY-J 5X10RE
NYY-J 5X16RE
NYY-J 5X25RM
NYY-J 7X1,5RE
NYY-J 10X1,5RE
NYY-J 12X1,5RE
NYY-J 14X1,5RE
NYY-J 16X1,5RE
NYY-J 19X1,5RE
NYY-J 21X1,5RE
NYY-J 24X1,5RE

1032

NSVM-SVK 75x1,5-2,5

NSVM-SVK 40x1,5-2,5

NSVM-SVK 21x1,5-2,5

NSVM-SVK 14x1,5-2,5

NSVM-SVK 7x1,5-2,5

NSVM-S 4x95/50-4x240/120

NSVM-S 4x50/25-4x95/50

NSVM-S 4x95-300

NSVM-S 3x95-300

NSVM-S 1x95-300

NYY-J 3X70SM
NYY-J 3X120SM

NSVM-S 1x95-100

NYY-J 1X150RM

NYY-J 1X300RM

NSVM-S 3x70-150

NSVM-S 4x35-150

NSVM-S 3x35-150

NSVM-S 1x35-95

NSVM-S 5x16-35

NSVM-S 4x16-50

NSVM-S 3x16-50

NSVM-S 1x16-35

NSVM-S 5x6-16

NSVM-S 4x6-25

NSVM-S 3x6-25

NSVM-S 5x1,5-6

NSVM-S 4x1,5-10

Cable

NSVM-S 3x1,5-10

joints

NSVM-S 4x16/16-4x35/16

SELECTION TABLE - low voltage joints

NYY-J 30X1,5RE
NYY-J 40X1,5 QMM

NYY-J 7X2,5RE
NYY-J 10X2,5RE
NYY-J 12X2,5RE
NYY-J 14X2,5RE
NYY-J 16X2,5RE

NYY-J 19X2,5RE
NYY-J 21X2,5RE
NYY-J 24X2,5RE

NYY-J 30X2,5RE
NYY-J 40X2,5RE

NYY-O 1X16RE
NYY-O 1X25RM
NYY-O 1X35RM
NYY-O 1X50RM

NYY-O 1X70RM
NYY-O 1X95RM
NYY-O 1X120RM
NYY-O 1X185RM
NYY-O 1X240RM
NYY-O 1X300RM

NYY-O 3X1,5RE
NYY-O 4X1,5RE
NYY-O 4X2,5RE
NYY-O 4X4RE
NYY-O 4X6RE
NYY-0 4X10RE
NYY-O 4X16RE

NYY-O 4X25RM
NYY-O 4X35SM
NYY-O 4X50SM
NYY-O 4X70SM
NYY-O 4X95SM
NYY-O 4X120SM
NYY-0 4X150SM
NYY-O 4X185SM
NYY-O 4X240SM

NYY-O 5X1,5RE
NYY-O 5X2,5RE
NYY-O 5X4RE
NYY-O 7X1,5RE
NYY-O 14X1,5RE
NYY-O 10X2,5RE
NYY-O 12X2,5RE
NYY-O 14X2,5RE
NYY-O 16X2,5RE
NYY-O 19X2,5RE
NYY-J 52X2,5RE
NYY-O 30X2,5RE
NYY-O 40X2,5RE

NYCY 0.6/KV 3X2,5 RE


NYCY 0,6/1KV 3X4RE
NYCY 0,6/1KV 3X6RE
NYCY 0,6/1KV 3X10RE

NSVM-SVK 75x1,5-2,5

NYY-O 24X2,5RE

NYCY 0,6/1KV 3X1,5

NYY-O 7X2,5RE

NYY-J 61X1,5RE

NYY-O 1X150RM

NYY-O 1X400RM

NSVM-SVK 40x1,5-2,5

NSVM-SVK 21x1,5-2,5

NSVM-SVK 14x1,5-2,5

NSVM-SVK 7x1,5-2,5

NSVM-S 4x95/50-4x240/120

NSVM-S 4x50/25-4x95/50

NSVM-S 4x95-300

NSVM-S 3x95-300

NSVM-S 1x95-300

NSVM-S 1x95-100

NSVM-S 3x70-150

NSVM-S 4x35-150

NSVM-S 3x35-150

NSVM-S 1x35-95

NSVM-S 5x16-35

NSVM-S 4x16-50

NSVM-S 3x16-50

NSVM-S 1x16-35

NSVM-S 5x6-16

NSVM-S 4x6-25

NSVM-S 3x6-25

NSVM-S 5x1,5-6

NSVM-S 4x1,5-10

Cable

NSVM-S 3x1,5-10

joints

NSVM-S 4x16/16-4x35/16

SELECTION TABLE - low voltage joints

1033

NYCY 0,6/1KV 3X16RE


NYCY 0,6/1KV 4X2,5RE
NYCY 0,6/1KV 4X4RE
NYCY 0,6/1KV 4X6RE
NYCY 0,6/1KV 4X10RE
NYCY 0,6/1KV 4X16RE
NYCY 0,6/1KV 5X2,5RE
NYCY 0,6/1KV 5X4RE
NYCY 0,6/1KV 5X6RE
NYCY 0,6/1KV 5X10/RE

NYCWY 0,6/1KV 3X16

NYCWY 0,6/1KV 3X50SM


NYCWY 0,6/1KV 3X70SM

NYCWY 0,6/1KV 3X95SM


NYCWY 0,6/1KV 3X120S
NYCWY 0,6/1KV 3X150S
NYCWY 0,6/1KV 3X185S
NYCWY 0,6/1KV 3X240S

NYCWY 0,6/1KV 3X25R


NYCWY 0,6/1KV 3X35SM
NYCWY 0,6/1KV 3X50SM
NYCWY 0,6/1KV 3X70SM

NYCWY 0,6/1KV 3X95 S


NYCWY 0,6/1KV 3X120
NYCWY 0,6/1KV 3X150

NYCWY 0,6/1KV 4X16RE

NYCWY 0,6/1KV 4X35SM


NYCWY 0,6/1KV 4X50SM
NYCWY 0,6/1KV 4X70SM
NYCWY 0,6/1KV 4X95SM
NYCWY 0,6/1KV 4X120S
NYCWY 0,6/1KV 4X150S
NYCWY 0,6/1KV 4X185S
NYCWY 0,6/1KV 4X240S

NYY-J 3X150SM
NYY-J 3X185SM
NYY-J 3X240SM

NYY-O 3X150SM
NYY-O 3X185SM
NYY-O 3X240SM
NYCWY 0,6/1KV 3X240
NAYY-J 4 X 16 QMM
NAYY-J 4 X 25 QMM
NAYY-J 4 X 35 QMM
NAYY-J 4 X 5O QMM
NAYY-J 4 X 70 QMM
NAYY-J 4 X 95 QMM
NAYY-J 4 X 120 QMM
NAYY-J 4 X 150 QMM
NAYY-J 4 X 185 QMM
NAYY-J 4 X 240 QMM

1034

NSVM-SVK 75x1,5-2,5

NSVM-SVK 40x1,5-2,5

NSVM-SVK 21x1,5-2,5

NSVM-SVK 14x1,5-2,5

NSVM-SVK 7x1,5-2,5

NSVM-S 4x95/50-4x240/120

NYCWY 0,6/1KV 4X25RM

NYY-J 5 X 35 QMM

NSVM-S 4x50/25-4x95/50

NSVM-S 4x95-300

NSVM-S 3x95-300

NSVM-S 1x95-300

NYCWY 0,6/1KV 3X35SM

NYCWY 0,6/1KV 4X10RE

NSVM-S 1x95-100

NYCWY 0,6/1KV 3X25RM

NYCWY 0,6/1KV 3X185

NSVM-S 3x70-150

NSVM-S 4x35-150

NSVM-S 3x35-150

NSVM-S 1x35-95

NSVM-S 5x16-35

NSVM-S 4x16-50

NSVM-S 3x16-50

NSVM-S 1x16-35

NSVM-S 5x6-16

NSVM-S 4x6-25

NSVM-S 3x6-25

NYCY 0,6/1KV 5X1,5RE

NYCWY 0.6/1KV 3X10

NSVM-S 5x1,5-6

NYCY 0,6/1KV 4X1,5RE

NYY-J 3X300/150SM

NSVM-S 4x1,5-10

Cable

NSVM-S 3x1,5-10

joints

NSVM-S 4x16/16-4x35/16

SELECTION TABLE - low voltage joints

INSTALLATION MANUAL
Cable installation in drag chains

The control cables in drag chains undertake an important task

chains must be conducted with great care. An ef cient usage

for the controlling and power technique, must be good synchro-

upon accurate and exact cable installation. The following basic

nized with each other in the power chain systems. Further the

points should be noticed:

installation of the cables and predection tubes in the power drag

1. Where at and round cables are mixed in one drag tray, then
these should be installed loosely next to one another. The guide
stays should be installed between the cables laid side by side.
Try and avoid placing different sizes of round cables next to one
another. Due to the limited space relationship cables arranged
one above the other, frame stays are to be installed.

2. The cables must be installed with guide stays, dividers or in


separate hole stays so as to move freely in the drag tray guides.
As free space for the cables in the guide stay should be at least
10% of the cable .

3. Always ensure that the cable can follow the drag trays motions
without appearing to be forced.

4. If the cables are to be installed in the drag tray in layers then it


is important to check upon installation that the cables are laid in
such a way that they do not block eachother when the drag tray
alters direction.

5. Cables should always be installed in nonkinking and nontwisting


at position into the dray trays. The cables must be reeled down
tangential from the reels or drums the cables should not be lifted
up in twisted or looping form over head. Before the installation,
the cables must be laid in straight and non-twisted form on plane
surface. The cables must have an additional length of at least 10%
of the whole length so that these can be laid freely without twisting
in drag chains.

1036

Questionnaire for energy drag chains


Company

Installation site

First name, Name

Kind of machine

Street, No.

In operation since

Postal Code, Place


Phone / Fax
E-Mail

Download Questionnaire for Energy Drag Chain Systems:

Sender

1. Drag Chain-Parameter

4. Environmental-Parameter

1. Chain length/chain width

m/mm

2. Chain pitch
3. Bending radius

mm
mm

4. Guide stays existing

1. Operating temprature

2. Kind of chemical influences

[ ] yes

[ ] no

5. Frame stays existing

[ ] yes

[ ] no

6. Layout/Installation

[ ] horizontal [ ] vertical

3. Other environmental influences

2. Installation and Movement-Parameter


1. Movement distance (max.)

2. Speeds

m/s

3. Acceleration

m/s2

4. Frequency per time unit

x/h

5. Average movement distance/cycle m


6. Daily working duration
h
7. Feeding at mid of moving distance [ ] yes
8. Addtional weight/chain

L
L
2

[ ] no

L
2

kg
R

3. Cable-Parameter
1. Cable length (total)

2. Cable length (mobile)


3. Number of cables

m
n

4. Cable clamping without strain


5. Number of cores per cable
6. Cable screened
7. Cable halogen-free

No.

[ ] yes

Fix bracket
Festanschluss
EE

[ ] no

L = Movement distance
R = Radius
E = Distance between cable entrance
and mid of moving distance

n
[ ] yes

[ ] no

[ ] yes

[ ] no

Part-No.

Cable type

No. cores/cross-sec.

You can dowmload the Questionnaire for Energy Drag Chain Systems simply
under: www.helukabel.de/Questionnaire-Energy.pdf

Notes

1.
2.
3.
4.

helukabel.de
HELUKABEL GmbH Headquarter Dieselstrae 8-12 71282 Hemmingen/Germany Phone . +49 7150 9209-0 Fax +49 7150 81786 info@helukabel.de

energy conduit
6. In case that is not possible to lay the cables as described under
, in order to lay several multi core high exible cables with an
outer diameter < 10 mm, we recommend the use of a guiding
tube, in which these cables should losely laied. This tube is than
integrated into the drag system. The cross section of this tube
has to be much larger as the sum of the cross sections of the
cables. For the free movement of the exible energy conduits,
the guide or divider stays must be installed.

7. In case that pressure- or hydraulic tubes are integrated in


a power drag system, those should be able to expand and to
shrink under alternating charges without interrupting the
functionability of the drag system.

8. In order to maintain a balanced running of the drag chain it is


necessary to ensure that the weight of the cables inside is divided
up evenly, with the heavier cables installed on the edges and the
lighter types in the middle. All cables must be securely xed at
one end of the drag chain. Thus assuring that the cores are
securely fastened to one side with the other, open, side allowing
enough slack to take up the drag chains motion. Generally it is
recommended, if possible, not to use cables with a multi layer
construction, e.g. >25 cores, but to split the necessary number
of conductors over several cables.

1037

ASSEMBLY INSTRUCTION
Laying reel cables - NSHTU / (N)SHTU
Correct

Incorrect

1. The cables are to be pulled from the reeling drum without


twisting, using a drawing cable and cable grip. De ecting or
pulling the cable over edges should be avoided.
2. The cables must always be attached to the equipment drum
without torsion.
3. Select the largest possible distance between the reeling drum
and operating drum.

Correct

Incorrect

4. In the case of rings, the cable should be unwound tangential.

Correct

Incorrect

5. The cables are to be rolled onto the operating drums so


that the cable moves to the left when started.

Correct

Incorrect

6. The S-shaped de ection of cables is to be avoided.

Correct

Incorrect

7. 2-3 windings on the operating drum must remain when


the cable is extended.
8. In order to avoid crushing when xing the cable to the end,
a cable grip is to be used.

Download Questionnaire for reel cables:


You can dowmload the Questionnaire for reel cables simply under:
www.helukabel.de/Questionnaire-Reel-Cables.pdf

Record form for reel cables


Company

Installation site

First name, Name

Kind of machine

Street, No.

In operation since

Postal Code, Place


Phone / Fax
E-Mail

Sender

'UXPFRQJXUDWLRQ

1.1 Monospiral

1.2 Single layer

1.3 Multi layer

$UUDQJHPHQWRIFDEOHV

2.1 Horizontal

2.2 Vertical

2.3 With de ection

2.4 Feed

2.5 Feed

2.6 Different feed


(please enclose sketch or photo)

7UDFNHQGFDEOH[LQJ
[ ] 3.1 Cable grip
[ ] 3.2 Clamp
[ ] 3.3 Other

0RWLRQSDUDPHWHUV
[ ] 4.1 Travel (m)
[ ] 4.2 Travel speed (m/s)
[ ] 4.3 Travel acceleration (m/s2)
[ ] 4.4 Number of cycles/time unit

helukabel.de

1038

HELUKABEL GmbH Headquarter Dieselstrae 8-12 71282 Hemmingen/Germany Phone . +49 7150 9209-0 Fax +49 7150 81786 info@helukabel.de

1039

Questionnaire for energy drag chains


Company

Installation site

First name, Name

Kind of machine

Street, No.

In operation since

Postal Code, Place


Phone / Fax
E-Mail

Sender

1. Drag Chain-Parameter

4. Environmental-Parameter

1. Chain length/chain width


2. Chain pitch
3. Bending radius
4. Guide stays existing
5. Frame stays existing
6. Layout/Installation

m/mm
mm
mm
[ ] yes
[ ] no
[ ] yes
[ ] no
[ ] horizontal [ ] vertical

1. Operating temprature
2. Kind of chemical influences

3. Other environmental influences

2. Installation and Movement-Parameter


1. Movement distance (max.)
2. Speeds
3. Acceleration
4. Frequency per time unit
5. Average movement distance/cycle
6. Daily working duration
7. Feeding at mid of moving distance
8. Addtional weight/chain

m
m/s
m/s2
x/h
m
h
[ ] yes
kg

L
L
2

[ ] no

L
2

3. Cable-Parameter
1. Cable length (total)
2. Cable length (mobile)
3. Number of cables
4. Cable clamping without strain
5. Number of cores per cable
6. Cable screened
7. Cable halogen-free

No.

m
m
n
[ ] yes
n
[ ] yes
[ ] yes

Part-No.

Fix bracket
Festanschluss
EE

[ ] no

L = Movement distance
R = Radius
E = Distance between cable entrance
and mid of moving distance

[ ] no
[ ] no

Cable type

No. cores/cross-sec.

Notes

1.
2.
3.
4.

helukabel.de
HELUKABEL GmbH Headquarter Dieselstrae 8-12 71282 Hemmingen/Germany Phone . +49 7150 9209-0 Fax +49 7150 81786 info@helukabel.de

1040

Record form for reel cables


Company

Installation site

First name, Name

Kind of machine

Street, No.

In operation since

Postal Code, Place


Phone / Fax
Sender

E-Mail

'UXPFRQJXUDWLRQ

1.1 Monospiral

1.2 Single layer

1.3 Multi layer

2. Arrangement of cables

2.1 Horizontal

2.2 Vertical

2.3 With de ection

2.4 Feed

2.5 Feed

2.6 Different feed


(please enclose sketch or photo)

7UDFNHQGFDEOH[LQJ

4. Motion parameters

[ ] 3.1 Cable grip

[ ] 4.1 Travel (m)

[ ] 3.2 Clamp

[ ] 4.2 Travel speed (m/s)

[ ] 3.3 Other

[ ] 4.3 Travel acceleration (m/s2)


[ ] 4.4 Number of cycles/time unit

helukabel.de
HELUKABEL GmbH Headquarter Dieselstrae 8-12 71282 Hemmingen/Germany Phone . +49 7150 9209-0 Fax +49 7150 81786 info@helukabel.de

1041

Enquiry Spiral Cable


PKRne +49 7150 9209-176 / -785 / -355
FDx
+49 7150 959225
E-MDLl VpLUDlNDEel#KelXNDEel Ge
SenGeU (VtDPp)

Enquiry

No.

Requirement

pcs

Date

yearly requirement approx.

[ ] once

[ ] continuous

pcs

... also available with


ready moulded or
mounted plugs

1/
:/
:'
D[LDO

.'
WDQJHQWLDO
6

/

/

/

6

If you should require a special design please


enclose a sketch

/

1. Sheath type

[ ] PVC

[ ] PUR

[ ]

2. Outer sheath colour


3. Type

No. of cores x cross section

4. Screen

[ ] yes:

5. Spiral length

(WL closed)

0D[HORQJDWLRQ

(extended spiral)

7. Spiral outer diameter

WD

8. Internal diameter

KD

9. End lengths

(axial or tangential)
S1

mm2

mm

S2

mm2

Comments

Characteristics PVC (Polyvinylchlorid)


PVC spiral cables offer a high degree of economy. They are suitable for installation wherever a light duty cable is required.
Characteristics PUR (Polyurethan)
Good resistance to chemicals and cold conditions. Good performance characteristics in all weather conditions, excellent mechanical properties such
as tear and abrasion resistance, excellent oil resistance.

HELUKABEL GPEH HeDGTXDUteU DLeVelVtUDe 8-12 71282 HePPLnJen/GeUPDny PKRne +49 7150 9209-0 FDx +49 7150 81786 LnIR#KelXNDEelGe ZZZKelXNDEelGe

1042

Enquiry Special Cable


Phone +49 7150 9209-0
Fax
+49 7150 81786
E-Mail: anfrage-spezialkabel@helukabel.de
Sender (stamp)
Enquiry

Application

Construction

yearly requirement approx.


Delivery required
Size
a) [ ] indoor
b) [ ] stationary
c) [ ] Drag chain:
Temperatures

m
Make-up
Type of Cable

[ ] outdoor
[ ] for flexing
speed
m/s
load
ambient
C

[ ] with reversed bending


Acceleration
m/s2
[ ] cyclic [ ] non-cyclic
continuous

[ ] once
[ ] Coil

[ ] continuous
[ ] Drum

[ ] with torsion
Tracing range

intermitted

[ ] bare
[ ] tinned
[ ] highly flexible
[ ] (Stranded wire
mm2
No. of wires x diam.
x
mm2
No. of wires x diam.
x

C Min/Std

1. Conductor

[ ] Copper
[ ] Aluminium
[ ] solid
[ ] flexible
No. of cores x cross section
x
No. of cores x cross section
x

2. Insulation

[ ] PVC
[ ] PE
[ ] PP
[ ] ETFE
[ ] thermopl. rubber

[ ] Cell-PE
[ ] FEP
[ ]

3. Colourcode

[ ] black with white numbers


[ ] colours acc. to VDE

[ ] with protected conductor green-yellow [ ] colours acc. to DIN 47100


[ ] colourful
[ ]

4. Screening

[ ] Single core
[ ] Cu-bare
as [ ] Braiding (C)

5. Support Element

[ ] Hemp
Tensile load

[ ] PUR
[ ] PTFE

mm

[ ] Polypropylen
N

[ ] galv. Steel

[ ] Kevlar

[ ] PVC

[ ] Polypropylen

[ ]

7. Stranding Cores

[ ] twisted in pair

[ ] layer stranding

[ ] all

[ ] (which)

8. Inner sheath

[ ] PVC
[ ]

[ ] Rubber

[ ] Silicone

[ ] Fleece

9. Overall Screen

[ ] Cu-bare
[ ] Alu-Foil

[ ] Cu-tinned
Covering

10. Armouring

[ ] Steel wire galv.

[ ] SWA

11. Outer sheath

[
[
[
[

Standards

[ ] TPE-E
[ ] halogen free

[ ] Silicone
[ ] Rubber

[ ] Pairs
[ ] which core/pair
[ ] Cu-tinned
[ ] Cu-silvered
[ ] Cu-nickel-plated
[ ] Alu-Foile (St)
[ ] Serving (D)
Covering approx.
%
Drain wire bare/tinned
mm
Stranded drain wire bare/tinned
mm
with/without protection against elec. shock, hazard under screen
with/without foil/insulation over screen

6. Centre

Electrical Characters

[ ] silvered
[ ] nickel-plated
mm for single wire)
mm
mm

] PVC
[
] PTFE
[
] thermopl. rubber
] Outerprinting/text

] PUR
] Silicone

[ ] Foil

[ ] halogen-free

[ ] Cu-silvered
[ ] Cu-nickel-plated
[ ] Braiding
[ ] Serving
% with/without drain wire/stranded drain wire
mm /mm2
[ ] SWB
[ ] PE
[ ] Neoprene
[ ]

Operating voltage
Capacity Cond./Cond.

V
pF/m

[ ] VDE

[ ] CSA

[ ] UL

[ ]

[ ] Rubber
[ ] ETFE
[ ] halogen-free
Outer-
mm

Test voltage
Capacity Cond./shield
[ ] BS

[ ] FEP
Colour

V
pF/m
[ ] CCC

[ ]

HELUKABEL GmbH Headquarter Dieselstrae 8-12 71282 Hemmingen/Germany Phone. +49 7150 9209-0 Fax +49 7150 81786 info@helukabel.de www.helukabel.de

1043

Enquiry Fibre optic special cables


Phone +49 7150 9209 181
Fax

+49 7150 970819

E-Mail: dnb@helukabel.de

Enquiry

Sender (stamp)

Quantity approx.

[ ] one time

[ ] Continuous

Needed delivery date


Dimensions

Application

a) [ ] indoor

Cable type

[ ] outdoor

[ ] indoor/outdoor

b) [ ] fixed installation [ ] mobil use


c) Temperature

Fibre type

[ ] G 50/125

Fibre spec.

attenuation

Cable structure

a) [ ] Tight buffer
[ ] Compact fiber
b) Metal element

ambient

[ ] G 62,5/125

constant load

[ ] E 9/125

[ ] S 200/230

specification

[ ] Bundle core filled

[ ] Loose tube unfilled

[ ] Bundle core unfilled

c) [ ] Centrale bundle core

[ ] 980/1000 POF

bandwidth

[ ] Loose tube filled


[ ] yes

shorttime

[ ] no
[ ] Stranded bundle core

d) Filler
e) Armouring

Properties

f) Outer jacket

[ ] PVC

[ ] PE

g) Laminated jacket

[ ] yes

[ ] no

[ ] PA

Min. bending radius

Max. tensile load

Max. transverse pressure

Caloric load

Fibre colour

[ ] acc. DIN

[ ] acc. your demands

Tube colour

[ ] acc. DIN

[ ] acc. your demands

[ ] PUR

[ ] FRNC

Jacket printing

Remarks

HELUKABEL GmbH Headquarter Dieselstrae 8-12 71282 Hemmingen/Germany Phone. +49 7150 9209-0 Fax +49 7150 81786 info@helukabel.de www.helukabel.de

1044

Project planning sheet for


pre-assembled cables
Phone +49 7150 9209 355
Fax

+49 7150 5355

Sender (stamp)

E-Mail: konfektion@helukabel.de

Customer data
Company name
Address

Fon

Post code, City

Fax

Contact

Email

Data for the pre-assembled cable


Designation

Batch sizes/scale quantities

Annual requirement

Date of delivery

Sold by the metre


Designation/description

Usage conditions

Sheath material

Lengths

Sheath colour

Supplier

Approvals

Supplier
article number

Side A

Side B

[ ] Male connector

[ ] Male connector

Designation/description

Designation/description

Quality class

Quality class

Supplier

Supplier

Supplier
article number

Supplier
article number

[ ] Machined open end

[ ] Machined open end

Designation/description

Designation/description

Stripping dimensions/
core lengths

Stripping dimensions/
core lengths

Contacts/Male connector

Contacts/Male connector

Supplier

Supplier

Supplier
article number

Supplier
article number

[ ] cut flush

[ ] labelled

[ ] not labelled

[ ] cut flush

Lettering system

Lettering system

Supplier

Supplier

Supplier
article number

Supplier
article number

Special test parameters

Special test parameters

Packaging

Packaging

[ ] labelled

[ ] not labelled

HELUKABEL GmbH Headquarter Dieselstrae 8-12 71282 Hemmingen/Germany Phone. +49 7150 9209-0 Fax +49 7150 81786 info@helukabel.de www.helukabel.de

1045

Project planning sheet for


pre-assembled cables
Phone +49 7150 9209 355
Fax

+49 7150 5355

Sender (stamp)

E-Mail: konfektion@helukabel.de
Male connector description

Connection diagram
PIN

[ ] Mating face view

Assignment
PIN
Core No./
colour

Connection diagram
Core No./
colour

[ ] Mating face view

[ ] Working side view

[ ] Working side view

Cores not used

Cores not used

[ ] insulate

[ ] insulate

[ ] cut off

[ ] cut off

Cable outlet

Cable outlet

[ ] straight

[ ] straight

[ ] angled in PIN direction

[ ] angled in PIN direction

Coding setting

Coding setting

[ ] in direction

[ ] in direction

Screen machining

Screen machining

outer

inner

outer

inner

[ ]

[ ]

cut off

[ ]

[ ]

cut off

[ ]

[ ]

on case

[ ]

[ ]

on case

[ ]

[ ]

on PIN

[ ]

[ ]

on PIN

[ ]

[ ]

implement with core

[ ]

[ ]

implement with core

[ ] insulate outer screen against inner screen

[ ] insulate outer screen against inner screen

[ ] connect inner screens

[ ] connect inner screens

[ ] insulate inner screens against each other

[ ] insulate inner screens against each other

[ ] cut off outer screen, encase with sheath

[ ] cut off outer screen, encase with sheath

[ ] screen window

[ ] screen window

Width

Width

Position

Position

Special features

Special features

HELUKABEL GmbH Headquarter Dieselstrae 8-12 71282 Hemmingen/Germany Phone. +49 7150 9209-0 Fax +49 7150 81786 info@helukabel.de www.helukabel.de

1046

TECHNICAL INFORMATION
Technical Information
AWG-Wires and AWG-stranded conductors, Conductor make-up, cross-section, resistance and weight
Cable lengths (m) to KTG-Drums capacity of pool drums
Caloric load values of halogenated cables and insulated wires
Caloric load values of halogen-free and halogenated cables and insulated wires
Caloric load values of halogen-free Security Cables and insulated wires
Caloric load values (heat of combustion)
Capacity of KTG-Pool drums
Characteristics of insulating and sheath materials
Chemical Resistance Table
Chemical Resistance of Fluorinated polymeric materials
Chemical Resistance of PUR (Polyurethane)
Chemical Resistance of Silicone
Code-designation for harmonized cables and exible cords
Code-designation-explanations for cables and insulated wire
Colour Abbreviations according to DIN VDE and IEC
Colour code according to DIN 47100 with/ without colour repetition from core no. 45. and above
Colour code according to DIN VDE 0293
Colour code installation cable
Colour code switchboard cable
Colour code Telephone outdoor cable
Colour code according to international standard
Colour code for single wire vehicle cables
Colour code HELUKABEL-JB
Colour code HELUKABEL-OB
Comparison of harmonized cables with IEC, DIN VDE
Conductor resistance (extracted from DIN VDE 0295, IEC 60228)
Conversion factor for Medium Voltage Power Cables, 6 30 kV
Copper and Alu-Price Calculation
Current carrying capacity and indications for calculation of Power Cables and Wires
Current ratings Conversion factors for deviating ambient temperature
Current ratings Conversion factors for grouping of multicore cables or cables on troughs and trays
Current ratings Conversion factors for grouping of single core cables or cables on troughs and trays
Current ratings Conversion factors for grouping on the wall, on the oor, in insulation tubes or in conduit and under the ceiling
Current ratings (general) for exible cables, for non-existing cable types in the previous tables
Current ratings for cables from 0,6/1 kV, Special rubber-insulated single core cables, multicore rubber cables and trailing cables
Current ratings for cables and insulated wires up to 1000 V and heat resistant cables
Current ratings for HELUTHERM 145
Current ratings for installation conditions A1, A2, B1 and B2, Cables for xed installation within buildings
Current ratings for installation conditions C, E, F and G, Cables for xed installation within buildings
Current ratings for NYY, NAYY, NYCY, NYCWY, NAYCWY 0,6/1 kV and N2XY, NA2XY, N2XCY, NA2XCY 0,6/1 kV
Current ratings for silicone cables and wires
Current ratings for UL-CSA cables
De nitions: Classes of Stress (Duty) in Flexible Cables and Insulated Wires
Designation code for harmonized cables
Designation code for power cables
Designation code for telephone cables, jumper wires and stranded hook-up wires
Electrical characteristics of XLPE-insulated Medium Voltage Power Cables, 6 30 kV
European Directives WEEE, RoHS and ElektroG
Explanatory notes on CE marking
Fluorinated polymeric materials: PTFE, FEP, PFA, ETFE
Formulas of electrotechnic and electronic, Formulas of power engineering
Glossary of Terms: Cables and Wires
Halogen-free Security Cables and Wires
Harmonized Identi cation
Heat-resistance
Index British Standard
Information and Installation Instructions for UL and CSA cables
Installation Methods and Operating Conditions Power cables and insulated wires for xed installation
International abbreviations
International Certi cation Marks and Testing Institute
Laying Conditions for Power Cables
List of UL-Styles (Multicore cables)
List of UL-Styles (single core cables)
Nominal voltage and Operating voltage
Pair-Colour code according to DIN 47100 with colour repetition
Pair-Colour code according to international standard
Power ratings for XLPE-insulated Medium Voltage Power Cables single core 6/10 kV, 12/20 kV, 18/30 kV
Reference to DIN VDE Standards
Resistance of substances against solvents, oils and fats
Safety Requirements in the Use of Cables and Insulated Wires
Strand make-up (according to DIN VDE 0295, IEC 60228)
US-American and British units, Conversion of usual measuring units

Page
1118 - 1119
1147
1113
1114
1110 - 1112 + 1115 - 1116
1109
1146
1128 - 1129
1100 - 1101
1103
1102
1105
1054 - 1055
1059
1099
1089
1088
1098
1097
1099
1091 - 1093
1094
1095
1096
1056
1060
1087
1048 - 1049
1063
1078
1080
1079
1077
1072
1071
1070
1073
1066 + 1068
1067 + 1069
1075 - 1076
1074
1121
1127
1053
1057
1058
1082 - 1086
1150
1148 - 1149
1104
1144 - 1145
1135 - 1142
1106 - 1108
1052
1109
1124 - 1125
1117
1064
1126
1143
1065
1123
1122
1062
1090
1093
1081
1050 - 1051
1105
1130 - 1134
1061
1120

1047

COPPER AND ALU-PRICE CALCULATION


The material price for cables and wires is usually based on a copper price of 150,00 EUR/100 kg.
For invoicing, as copper surcharge the difference to the daily copper rate will be calculated.
The Formula for calculating the copper surcharge:
Copper surcharge in EUR/km = Copper value (kg/km) x

(DEL+1% delivery charge) copper basis


100

DEL
The DEL (German electrolytic copper for guiding purpose) is the Stock Exchange Quotation for 99,5% pure
copper. The value is given per EUR/100 kg in the economic part of daily newspapers.
Example:

DEL quotation = 500,00 i. e.,


100 kg copper cost 500,00 EUR and
1% delivery charge is added to the daily quotation for cables and wires.

Copper basis
In our catalogue, for almost all cables and wires, a certain portion of copper price is already included.
Standard cables

copper basis = EUR 150,0/100 kg

Telephone cables

copper basis = EUR 100,0/100 kg

Power cables

copper basis = EUR

0, /100 kg (copper base = 0)

Copper value
The copper value is stated in our catalogue. It is the copper weight of a cable or a wire.
Example:

JZ-500 8 x 0,75 mm2, Part-No. 10040


Copper value 58 kg/km

Calculation example: for


JZ-500

8 x 0,75 mm2

DEL

500,00 EUR/100 kg (assuming value)

Copper basis

150,0 EUR/100 kg

Copper value

58 kg/km

Copper surcharge =

(500,00 + 5,00) 150,0


100

x 58 kg/km

(calculated value 5,00 = 1% of 500,00)

= 205,90 EUR/km
The net price including copper is calculated as follows:
Gross price
. /. individual discount
+ Copper surcharge
Note: The copper surcharge is indicated separately in our invoices.
Continuation 

1048

COPPER AND ALU-PRICE CALCULATION


Calculation examples:
Assumption:

DEL-Quotation 500,00 EUR/100 kg for copper


Daily rate
200,00 EUR/100 kg for aluminium
Individual discount, e. g. 20%

1<<n-[VP

N9Part no.

Quantity ordered 1000 m


Copper base = 0
minus 20% (discount)

13360,00 EUR/km
2672,00 EUR/km
10688,00 EUR/km

+ Copper surcharge:
(500,00 + 5,00) 0
100

x Copper value

equal, 5,00 EUR/kg x 2352 kg/km =

1<&:<[VP

11877,60 EUR/km
22565,60 EUR/km

N9Part No. 32268

Quantity ordered 1000 m


Copper base = 0
minus 20% (discount)

21220,00 EUR/km
4244,00 EUR/km
16976,00 EUR/km

+ Copper surcharge (Conductor + screen):


(500,00 + 5,00) 0
100

x Copper value

equal, 5,05 EUR/kg x 2410 kg/km =

1$;6<[VP

12170,50 EUR/km
29146,50 EUR/km

N9Part No. 32454

Quantity ordered 1000 m


Aluminium conductor
Copper screen
Copper base = 0
minus 20% (discount)

9500,00 EUR/km
1900,00 EUR/km
7600,00 EUR/km

+ Copper surcharge (screen):


(500,00 + 5,00) 0
100

x Copper value

equal, 5,05 EUR/kg x 182 kg/km =


+ Aluminium (Conductor):
Aluminium value x daily rate
203 kg/km x 2,00 EUR/kg

919,10 EUR/km

406,00 EUR/km
8925,10 EUR/km

1049

REFERENCE TO DIN VDE STANDARDS


Power Installations

DIN VDE 0100


DIN VDE 0100 part 100
DIN VDE 0100 part 410
DIN VDE 0100 part 430
DIN VDE 0100 part 482
DIN VDE 0100 part 520/part 530

DIN VDE 0100 part 559


DIN VDE 0100 part 701
to part 705

DIN VDE 0100 - 710


DIN VDE 0100 - 718

DIN VDE 0100 part 720


DIN VDE 0100 part 726
up to 0 part 737

DIN VDE 0101


DIN VDE 0105
DIN VDE 0113
DIN VDE 0118
DIN VDE 0165
DIN VDE 0166

DIN VDE 0168

DIN VDE 0170/0171


DIN VDE 0185
DIN VDE 0207 part 1 up to part 24
DIN VDE 0250 part 1
up to part 819
DIN VDE 0253

Erection of power installations with rated voltages below 1000


General requirements, scope
Protective measures and protection against electric shock
Protection of cables against overcurrent
Choice of protective measures, protection against re
Selection and erection of equipment cable, wires and wiring systems
Erection electrical equipment switch- and controlgear
Luminiaries and lighting equipment
Rooms containing a bath tub or shower basin
Roofed swimming pools (swimming baths) and open
air swimming baths
Rooms containing electrical sauna-heaters Installations site
Agricultural and horticultural premises
Electrical installations in hospitals and locations for medical
use outside hospitals
Power installations and safety power supply
in comunal facilities, stores and shops and exhibition rooms,
multi-storey buildings, Restaurants, closed car parks and working
or business premises
Fire-hazards locations
Lifting and hoisting devices
Laying of cables in hollow walls and in buildings made up mainly
ammable building materials
Cable entries into buildings in public cable network
Humid and wet areas, outdoor installation
Erection of power installations with rated voltages above 1 kV
Operation of power installations
Electrical equipment of industrial machines
Erection of electrical installations in mines
Installation of electrical apparatus in hazardous areas
Electrical installations and apparatus thereof for use in atmospheres
potentially endangered by explosive material
Erection of electrical installation in open cast mines quarries
and similar plants
Electrical apparaturs for potentially explosive atmospheres
Lightning protection system, protection of structures against lightning
Insulating and sheathing compounds for cables and exible cords
Cables, wires and exible cords for power installation
Heating cables

Power guides
DIN VDE 0262
DIN VDE 0265
DIN VDE 0266 part 3 and part 4

1050

XLPE (cross linked PE) insulated and PVC sheathed installationscable


up to 0,6/1 kV
Cables with plastic-insulated lead-sheat for power installation
Halogen-free cables with improved characteristics in the case of re,
with reduced re propagation and continuance of isolation for use
in the containment of nuclear power plants

REFERENCE TO DIN VDE STANDARDS


Power guides
DIN VDE 0271
DIN VDE 0276 part 603
DIN VDE 0276 part 604

DIN VDE 0276 part 604/605


DIN VDE 0276 part 620
DIN VDE 0276 part 1000
DIN VDE 0285 - 525 - x-xx
DIN VDE 0285 - 525 - x-xx

DIN VDE 0284


DIN VDE 0289 part 1 to part 101
DIN VDE 0292
DIN VDE 0293
DIN VDE 0295
DIN VDE 0298 part 1 to part 300
7HVWLQJPHDVXUHPHQW
DIN VDE 0472 part 1 to part 818
DIN VDE 0473 up to part 811
DIN VDE 0482 up to part 268

PVC-insulated cables and sheathed power cables for rated voltages up to


and including 3,6/6 (7,2) kV
Distribution cables of nominal voltages U0 /U 0,6/1 kV
Power cables of nominal voltages U0 /U 0,6/1 kV with special re
performance for use in power stations
Additional test methods
Distribution cables of nominal voltages U0 /U 3,6 kV to 20,8/36 kV
Current-carrying capacity, general conversion factors
PVC-cables, wires and exible cords for power installation
Rubber cables and exible cords for power installation, heat-resistant
silicon rubber insulated cable, halogen-free insulated cable arc welding
cable, rubber insulated lift cable, rubber-sheathed exible cables
Mineral insulated cables with a rated voltages not exeeding 750 V
De nations for cables, wires and exible cords for power installation
Code designation for harmonized cables and exible cords for power
installations
Core identi cation for cables and exible cords used in power installation
Conductors of cables, wires and exible cords for power installation
Application of cables and exible cords in power installations
Testing of cables, wires and exible cords
Insulating and sheating materials of electric cables
Common test methods
Measurement of smoke density of cables

7HOHFRPPXQLFDWLRQV6ZLWFKERDUGDQG,QVWDOODWLRQVnFDEOH
DIN VDE 0800 part 1 to part 10
Telecommunications
DIN VDE 0811
Ribbon cables with round conductors, with a pitch of 1,27 mm
DIN VDE 0812
Equipment wires and stranded equipment wires of
telecommunications system
DIN VDE 0813
Switchboard cables for telecommunications system
DIN VDE 0814
Cords for telecommunications system
DIN VDE 0815
Wiring cables for telecommunications system (indoor cable)
DIN VDE 0816 part 1 to part 3
Outdoor cables for telecommunications system
DIN VDE 0817
Cables with stranded conductors for increased mechanical stress for
telecommunications system
DIN VDE 0818
Self-supporting telecommunication aerial cables on overhead
power lines above 1 kV
DIN VDE 0839
Electromagnetic compatibility
Equipment wires and exible equipment wires with extended
temperature
DIN VDE 0891 part 1 to part 10
Special directions and guidings principles of cables and insulated wires
DIN VDE 0899 part 1 up to part 5 Special speci cation for optical ber, single cores, indoor and
outdoor cables

DIN VDE 0881

1051

HARMONIZED IDENTIFICATION
The harmonized identi cations for cables and wires come to an agreement with the CENELEC-structure (HARagreement) are determined by the certi cation institute. These identi cations conform the harmonized standards.
The harmonized identi cation must be visible on the core or the sheath in form of an imprint or embossing, or
contained with a three-coloured black-red-yellow protected identi cation thread of different colour lengths
(dimension in cm).
+DUPRQL]HGLGHQWLFDWLRQ
Kind of imprint
or
embossing

Colour of identiFDWLRQWKUHDG
black red yellow
(dimension in cm)

&RXQWU\

&HUWLFDWLRQLQVWLWXWH
Name

Designation

CEBEC HAR

Belgium

Comite Electrotechnique Belge

CEBEC

VDE HAR

Germany

Verband Deutscher Elektrotechniker e.V.


VDE Prf- und Zerti zierungsinstitut

VDE

USE HAR

France

Union Technique de lElectricit

UTE

IEMMEQU HAR

Italy

Instituto Italiano de Marchio Qualit

IMQ

BASEC HAR

Great Britain
and North Ireland

British Approvals Service for Cables

BASEC

KEMA-KEUR HAR

Netherlands

N.V. tot Keuring van Elektrotechnische


Materialien

KEMA

SEMKO HAR

Sweden

Svenska Elektriska
Materielkontrollanstalten

SEMKO

VE HAR

Austria

sterreichischer Verband fr Elektrotechnik

VE

DEMKO HAR

Denmark

Danmarks Elektriske Materialkontroll

DEMKO

NSAI HAR
IIRS HAR

Ireland

National Standards Authority of


Ireland old: Institute for Industrial
Research and Standards

NSAI
(IIRS)

NEMKO HAR

Norway

Norges Elektriske Materiellkontroll

NEMKO

<>UNE<> HAR
((<>UNE<>))

Spain

up to 31. 12. 1992: Asociacin Electrotcnica


y Electrnica Espaola

AEE

AENOR HAR

ELOT HAR

Greece

Hellenic Organization for Standardization

ELOT

IPQ HAR

Portugal

Instituto Portugus da Qualidade

IPQ

SEV HAR

Switzerland

Schweizerischer Elektrotechnischer Verein

SEV

FIMKO

Finnland

FIMKO LTD

FIMKO

MEEI HAR

Hungarian

Magyar Elektrotechnikai Ellenrz Intzet

MEEI

1052

from 01.01.1993: Asociacin Espaola de


Normalizacin y Certi cacin AENOR

DESIGNATION CODE FOR HARMONIZED CABLES


Construction reference

H 05 V

V5

25 G 0,75

,GHQWLFDWLRQVRIGHVWLJQDWLRQ
A
authorised national standards
H
harmonized standards
Nominal voltage U

100 V

300/300 V

300/500 V

450/750 V
Insulation material
B
(EPR) Ethylene-propylene-rubber
G
(EVA) Ethylene-Vinylacetat-Copolymer
N2
(CR) Chloroprene rubber for welding cables
R
(EPR) Ethylene propylene rubber
S
(SiR) Silicone rubber
V
(PVC) Polyvinyl chloride
V2
(PVC) Polyvinyl chloride heat-resistant
V3
(PVC) Polyvinyl chloride low-temperature
V4
(PVC) Polyvinyl chloride cross-linked
Z
(PE) Polyethylene cross-linked
Structural elements
C4
Cooper-Screen braiding over laid-up cores
Q4
(PA) Additional polyimide core jacket
T
Additional textile braiding over laid-up cores
T6
Additional textile braiding over individual cores
Sheath/jacket material
B
(EPR) Ethylene-propylene rubber
J
Glass bre braid
N
(CR) Chloroprene rubber
N2
(CR) Chloroprene rubber for welding cables
N4
(CR) Chloroprene rubber heat-resistant
Q
(PUR) Polyurethane
R
(NR a./o. SR) Natural- a./o. synthetic rubber
T
Textile braid
T2
Textile braid with ame retardant compound
V
(PVC) Polyvinyl chloride
V2
(PVC) Polyvinyl chloride heat-resistant
V3
(PVC) Polyvinyl chloride low-temperature
V4
(PVC) Polyvinyl chloride cross-linked
V5
(PVC) Polyvinyl chloride oil resistant
Special structural features
D3
Stress-relieving elements (support wire)
D5
Centre core (no supporting element)
FM
Telecommunications cores integrated in power cables
H
Flat, separable cable (twin cable)
H2
Flat, non-separable cable (two-core sheathed cable)
H6
Flat, non-separable cable (multi- and multiple sheathed cable)
H7
Two-layer insulating jacket
H8
Spiral cables
Conductor type
D
Finely stranded, for welding cables
E
(very) nely stranded, for welding cables
F
Finely stranded, for cables for exible installation
H
(Very) nely stranded, for exible cables
K
Finely stranded, for cables for xed installation
R
Multiple-wire, round, class 2
U
Single-wire, round, class 1
Y
Tinsel wire, DIN 47104
Number of cores
Earth core
G
X

With earth core


Without earth core

Conductor nominal cross section in mm2


([DPSOHV
+9n8EODFN
Harmonized PVC-insulated single-core sheathed cable, 2,5 mm2
single-core, nominal voltage 750 V

+51n)*
Harmonized rubber-sheathed-cable for medium tensile loads,
three-core 1,5 mm2, nely stranded, green-yellow earth core, nominal voltage 750 V

1053

CODE-DESIGNATION FOR HARMONIZED CABLES


AND FLEXIBLE CORDS
Kind of Standards

Insulation and sheath materials

&RGHn
&ODVVLHGWR
designation Standards

Codedesignation Materials

H
A

G
J
J2
M
N
N2
N4
N5
N6
N7
N8
P

cables and wires to harmonized documents


authorised national standards
Conductor material

without
designation Copper
A
Aluminium
Z
Conductor of special material and/or
special shape
Type and shape of conductor

D
E
F

H
K

M
R
S
U
W
Y
Z

Number
X
G
Y

ne wire stranded conductor for welding cables


extra ne wire stranded conductor for welding cables
ne wire stranded conductor for exible
cables according to DIN VDE 0295, class 5
extra ne wire stranded conductor for exible
cables according to DIN VDE 0295, class 6
ne wire stranded conductor for xed
installation (if not speci ed, equivalent to
DIN VDE 0295, classe 5)
Milliken conductor
conductor of multistranded wires
sector-shaped conductor of multistranded wires
round conductor of single wire
sector-shaped conductor of single wire
tinsel conductor
conductor of special material and/or special shape

Q
Q2
Q3
Q4
Q5
Q6
R

Core numbers and cross-section of


conductor

T5
T6

number of cores n
Multiplication sign without green-yellow core
Multiplication sign for green-yellow core
tinsel conductor, whereby the cross-section is
not speci ed

V
V2
V3
V4
V5
X
Z

Insulation and sheath materials


B
B2
B3
E
E2
E4
E5
E6
E7

1054

Ethylene-propylene-rubber for Temp. of +90C


Ethylene-propylene rubber, hardend
Butyl rubber (isobutylene-isoprene rubber)
Polyethelene
Polyethelene, high density
Polytetra uorethylene
Per uor (Ethylene-propylene copolymers)
Ethylene-tetra uorethylene copolymers
Polypropylene

S
T
T2
T3
T4

Z1

Ethylene-vinylacetate copolymers
braiding of glass bre
wrapping of glass bre
mineral insulation
chloroprene-rubber (or equivalent material)
special compound of chloroprene-rubber
Sulfonated chlor or chlorinated polyethelene
Nitril-rubber
Florinated rubber
PVC-Nitril-rubber compound
Special-polychloroprene-rubber, water resistant
Cables with impregnated paper insulation for
multicore belted cable
Polyurethane
Polyethyleneterephthalate
Polystyrole
Polyamide
Polyimide
Polyvinylidene uoride
Ethylene-propylene rubber or equivalent
synthetic elastomer for +60C temperature of
+60C, for permanent temperature of +60C
Silicon-rubber
textile braiding over twisted cores,
impregnated/unimpregnated
textile braiding with amme retardant
impregnated composition
layer of textile as core wrapping or tape
layer of textile as core wrapping or tape with
ame retardant impregnated composition
corrosion protection
textile braiding over individual core or multicore
cable, impregnated/unimpregnated
PVC soft
PVC soft, resistant to increased temperature, +90C
PVC soft, for low temperatures
PVC soft, cross-linked
PVC soft, oil resistant
cross-linked polyethylene
cross-linked compound to a basis of polyole ne, for
low corrosiv gas and low smoke emission in
case of re
Thermoplastic compound to a basis of
polyole- ne, for low corrosiv gas and low smoke
emission in case of re

CODE-DESIGNATION FOR HARMONIZED CABLES


AND FLEXIBLE CORDS
0HWDOVKHDWKFRQFHQWULFFRQGXFWRUDQGVFUHHQV

Armouring

Codedesignation Metal sheath

Codedesignation Armouring

A2
A3
A4
A5
C2
C3
F
F3
K
L
L2
L4
L5
L6

Aluminium sheath, pressed or welded, smooth


Aluminium sheath, pressed or welded, corrugated
Aluminium sheath over individual core
Aluminium sheath of Band
Copper sheath
Copper sheath, corrugated
Steel sheath
Steel sheath, corrugated
Zinc sheath
Alloyed lead sheath for general use
non-alloyed lead sheath, normal pure lead
alloyed lead sheath over individual core
non-alloyed lead sheath over individual core
alloyed lead sheath, but other composition
than above

Z2

Concentric conductors

Special constructive supporting elements

concentric aluminium conductor


concentric aluminium conductor,
meander-shaped
concentric copper-conductor
concentric copper-conductor,
meander-shaped
divided concentric copper conductor

D2

A
A6
C
C6
C9

Screens
A7
A8
C4
C5
C7
C8
D

Aluminium screen
Aluminium screen of individual core
Copper screen as braid over the stranded cores
Copper screen braiding over individual core
Copper screen of tape, round or pro le-wires
over twisted cores
Copper screen as C7, over individual core
screen of one or more thin steel tapes, laying
direkt over twisted cores, in contact with a
stranded plain conductor

Z3
Z4
Z5
Z6
Z7
Y2
Y3
Y5
Y6

D3

D4
D5
D7
D8

Armouring of round steel wires, galvanized/


ungalvanized
Armouring of at steel wires, galvanized/
ungalvanized
Armouring of steel tape, galvanized/
ungalvanized
Braiding of steel wires, galvanized,
ungalvanized
Supporting braid of steel wires
Armouring of sectional steel wires
Armouring of round aluminium wires
Armouring of at aluminium wires
Armouring of special materials
Armouring of steel wires and/or steel tape and
copper wires

Supporting elements of textile or steel wires


over cable core
Textil supporting elements of one or more
elements, stranded in the core of circular cable
or placed in a at cable
self-supporting cables and wires, where the
conductor permits the strain-relieving function
central core element (not as supporting
element), used for lift cable
as D3, the supporting element however is
connected externally
as D7, however a section horizontal to the axis
of the cable forming the number 8

Special versions
without
designation
H
H2
H3
H4
H5
H6
H7
H8

round cable construction


at type as seperable cables with or without
sheath
at type of cables unseperable
building cable, at webbed
multicore at cable with one plain conductor
two or more single core stranded,
non-sheathed cables
at cables according to HD 359 or EN 50214
with 3 or more cores
Cable with two-sheathed extruded insulation
Coiled conductor

1055

COMPARISON OF HARMONIZED CABLES


WITH IEC AND DIN VDE
39&nLQVXODWHGSRZHUFDEOHVDFFRUGLQJWR',19'(nLQFRPSDULVRQZLWK,(&
Designation

PVC-wiring cables
single wire
ne wires
PVC-insulated cables
single wire
multi-stranded wires
ne wires
PVC-sheated cables 03VV
round
at
PVC-sheated cables 05VV
round
at
PVC-control cable
PVC-Flat-cable 05VVH6
PVC-Flat-cable 07VVH6

according to VDE

short
designation
new

short
designation
ROG9'(

H05V-U

NYFA, NYA

H05V-K

NYFAF, NYAF

0285-525-2-31

H07V-U
H07V-R
H07V-K

0285-525-2-11

0285-525-2-11

0285-525-2-31

0285-525-2-51
0283-2

comparative
design to IEC

nominal
cross-section
(mm)

nominal
voltage U/U
(V)

0,5 to 1

300/500

NYA
NYA
NYAF

1,5 to 10
1,5 to 400
1,5 to 240

450/750

227 IEC 01
227 IEC 01
227 IEC 02

H03VV-F
H03VVH2-F

NYLHY round
NYLHY at

0,5+0,75
0,5+0,75

300/300

227 IEC 43
227 IEC 43

H05VV-F
H05VVH2-F

NYMHY round
NYMHY at

0,75 to 2,5
0,75

300/500

227 IEC 53
227 IEC 53

H05VV5-F

NYSLY

0,5 to 2,5

H05VVC4V5-K

NYSLYCY

0,5 to 2,5

H05VVH6-F

NYFLY

0,75 to 1

300/500

H07VVH6-F

NYFLY

1,5 to 25

450/750

300/500

227 IEC 05
227 IEC 06

227 IEC 75
227 IEC 74

5XEEHUnLQVXODWHGSRZHUFDEOHVDFFRUGLQJWR',19'(nLQFRPSDULVRQZLWK,(&
Designation

according to VDE

Heat-resistant rubberinsulated cable

0285-525-2-42

Heat-resistant siliconrubber
cable

nominal
voltage U/U
(V)

comparative
design to IEC

short
designation
new

short
designation
ROG9'(

nominal
cross-section
(mm)

H07G-U

N4GA

1,5+2,5

H07G-K

N4GAF

0,5 to 95

0285-525-2-41

H05SJ-K

N2GAFU

0,5 to 95

300/500

245 IEC 03

Rubber sheathed exible


cord 05RR

0285-525-2-21

H05RR-F

NLH, NMH

0,75 to 2,5

300/500

245 IEC 53

Rubber sheathed exible


cord 05RN

0285-525-2-21

H05RN-F

NYMHu

0,75+1

300/500

245 IEC 57

Rubber sheathed exible


cord 07RN

0285-525-2-21

H07RN-F

NMHu
NSHu

1 to 400

450/750

245 IEC 65
245 IEC 66

450/750

,(&nGHQLWLRQ
IEC 227: Polyvinylchloride insulated exible cables and cords with circular conductors and a rated voltage not exceeding 750 V
IEC 245: Rubber insulated exible cables and cords with circular conductors and a rated voltage not exceeding 750 V

1056

DESIGNATION CODE FOR POWER CABLES


Construction reference

,GHQWLFDWLRQVRIGHVLJQDWLRQ
N
DIN VDE standard
(N)
similar to DIN VDE standard
Conductor material
A
aluminium conductor

copper conductor
Insulating materials
Y
PVC
2X
cross-linked PE (XLPE)

impregnated paper
Concentric conductor (screen)
C
concentric conductor of copper
CW
concentric conductor of copper in waveconal formation
CE
concentric conductor of copper over each individual core
S
screen of copper wires
SE
screen of copper wires over each individual core
H
conductive layers
(F)
longitudinally water-proof screen
Armouring
B
F
G
R

steel tape armouring


armour of galvanized at steel wires
counter helix of galvanized steel tape
armour of galvanized round steel wires

Sheath Material
A
oversheath made of brous material
K
ead sheath
KL
aluminium sheath

Y
2Y

PVC
PE

..m
..h
/V

stranded conductor
hollow circular conductor
compact conductor

Protective Conductor
I
with protective conductor
O
without protective conductor
Number of cores
Conductor cross section in mm2
Conductor type
r ...
circular conductor
s ...
sector conductor
o ...
oval conductor
e ...
circular, solid conductor
Rating Voltage
0,6/1 kV
3,6/6 kV
6,0/10 kV
12/20 kV
18/30 kV

([DPSOHV
1$;6<[50N9
Single core XLPE-insulated cable with PE-sheath according to standard, circular, stranded aluminium conductor with nominal
crosssection 35 mm2, covered with copper-screen 16 mm2 and rating voltage (U0 /U) 6/10 kV
1<<n-[5(N9
Cable according to standard, PVC-insulated, sheath PVC, with green-yellow marked core, 12 cores with nominal cross-section 1,5 mm2,
circular conductor, solid, rating voltage 0,6/1 kV

1057

DESIGNATION CODE FOR TELEPHONE CABLES,


JUMPER WIRES AND STRANDED HOOK-UP WIRES
Construction reference
Basic cable type with additional information
A
outdoor cable
IE
AB
outdoor cable with lightning
protection requirements
IE-H
AJ
outdoor cable with induction
protection requirements
G
mining cable
S
I
installation cable
T
YV/Li...
Insulation
P
dry paper
Y
PVC (Polyvinylchloride)
2Y
PE (Polyethylene)
<
foamed PE (cellular)
<6
foam-skin insulation

installation cable for


industrial electronic
installation cable for
industrial electronic,
halogen-free
switchboard cable
distribution cable
jumper wires/hook-up wires

3Y
5Y
6Y
7Y

Styro ex
PTFE
FEP
ETFE

(ms)
(St)
(Z)

magnetic screen steel tape


screen of plastic coated metallic foil
high tensile steel wire braiding

Sheath Material
L
smooth aluminium sheath
(L)2Y
copolymer coated aluminium
moisture barrier sheath
LD
corrugated aluminium sheath

M
Mz
W

lead sheath
lead alloy sheath
corrugated steel sheath

Protective coating
Y
PVC sheath
Yv
reinforced protective sheath
of PVC
Yw
PVC sheath heat-resistant
Yu
PVC ame resistant (non- ammable)

2Y
2Yv
E
C

PE sheath
reinforced protective PE sheath
compound with embeded plastic tape
protective covering of jute and compound

Number of stranding elements


[[
single core
[[
pair (double cores)
[[
triple

[[
[[

quad
ve-core

Screening
C
screen of braided copper wires
D
copper screen, helically stranded
F
lling of cable core with petrol-jelly
(K)
screen of copper tape with
PE-inner sheath
(L)
aluminium tape

Conductor diameter in mm
Type of stranding components
F
star quad with phantom
circuit in railway cables
S
signal core in railway signal cable
StO
star quad general
St
star quad with phantom
circuit for long distance
St I
star quad without phantom circuit
St II
star quad like St III, but with
increased capacitance unbalances
St III
star quad in local (Subscriber) cable
St IV
star quad for transmission of
f = 120 kHz

St V
St VI
DM
TF
P
PiMF
ViMF
BdiMF
.[

star quad for transmission of f = 550 kHz


star quad for transmission of f = 17 MHz
Dieselhorst-Martin quad
carrier frequency star quad
twisted pair
pair in metal foil
quad in metal foil
unit in metal foil
coaxial cable

Stranding layout
Lg
ayer stranding concentric
Bd
unit stranding
Armouring wire
A
layer of Al-wires for
inductive protection
b
armouring
B
armouring of steel band for
inductive protection
1B 
1 layer steel tape,
thickness 0,3 mm

1058

%
D
(T)

2 layers steel tape, thickness 0,5 mm


layer of copper wires for inductive protection
strain bearing of steel wires for
aerial cable

CODE-DESIGNATION-EXPLANATIONS FOR CABLES


AND INSULATED WIRE
AA
AB
AD
AJASLH
B
B
b
(1B...)
(2B...)
BD
BLK
BZ
C
C
C
Cu
(-Cu)
D
(D)
DM
Dreier
E
E(e)
e
F
F
F
F
F
(F...)
OF
FR
f
ff
G
GGJ
GS
2G
3G
4G
5G
6G
7G
8G
9G
53G
H
H
(H...)
(HS)
HX
...IMF
IMF
-J
-JZ
K
(K)
LA
LD
Lg
Li
(L)Y
(L)2Y
2L
M
M
Mz
(mS)
N
(N)
NC
NF
-O

Outdoor cable
approved national design
Outdoor cable with lighting protection
Outdoor cable with differential protection
Outdoor cable with induction protection
self-supporting communication cables for high voltage
overhead lines
armouring
spinning of textile yarn
armouring
one layer of steel tape... thickness of the steel tape in mm
two layers of steel tape... thickness of the steel tape in mm
unit-type stranding
bare copper-conductor without insulation
bronze conductor
screen of copper wire braiding
screen of copper wire spinning
outer protection of jute and viscous compound
copper wire
total cross-section of copper screens (mm2)
screen of copper wires
screen of helically applied copper wires
Dieselhorst-Martin quad
three cores in triple stranded
copper drain wire
protective covering of viscous compound with
embedded layer of plastic tape
single wire, solid
cable cores assembly with petrol-jelly
foil wrapping
at cable
star quad for railway cable
star quad for phantom circuits
at wire armouring... thickness in mm
jelly lled cable core, lling compound of hard substances
ame retardant
exible, ne wire stranding
extra ne wire stranding
insulation or sheath material of rubber (NR) or (SBR)
Mining cable
Mining cable with induction protection
glass bre whipping or braiding
insulation or jacket of silicone rubber, (SIR)
insulation or jacket of ethylene propylene rubber, (EPR)
insulation or jacket of ethylene vinylacetate rubber (EVA)
insulation or jacket of chloroprene rubber (CR)
insulation or jacket of chlorosulphonated polyethylene
(CSM), Hypalon
insulation or jacket of Flouroelastomer (FKM)
insulation or jacket of Nitrile rubber (NBR)
PE-C rubber (CM)
CM, chlorinated Polyethylene
insulation or jacket of halogen-free compound
Harmonized Documents
maximal value of mutual capacitance (nF /km)
semi-conducting tape of layer
cross-linked, halogen-free polymer compound
individual stranding element (pairs or single cores etc.)
in metal foil and drain wire
several stranding elements in metalfoil and drain wire
cable with green-yellow earth core
cable with green-yellow earth core and cores with
inprinted numbers
copper-tape
inner sheath and longitudinally folded copper tape
tinsel conductor ( at copper wire stranded over the
thread of synthetic bres)
corrugated aluminium sheath
in layers stranding
stranded wires conductor
laminated sheath AI-tape and PVC-jacket
laminated sheath AI-tape and PE-jacketl
double enamel coating as insulation
plastic-sheath cable
lead sheath
alloyed lead sheath
magnetic shield
VDE standard
in adapted to VDE standard
non-corrosiv, smoke-gase
natural colour
cable without green-yellow earth core

-OZ

cable without green-yellow earth core and cores with


imprinted numbers

oil-resistant
02Y
Foam-PE, insulation (cellular PE)
Q
Steel wire braiding
(R...)
round wire, diameter in mm
RAGL- Compensating cable for thermocoupling
RDRhenomatic cable
RE
Computer cable
RGCoaxial cable according MIL speci cation
re
round, single wire
rm
round, multiwire
RScomputer switchboard cable
S
silk whipping
S
signal cables for railways
(S...)
nominal value of mutual capacitance (nF /km)
-S
signal cable for German Railway
SSwitchboard cable
SL
exible sheathed cable
2S
two layers of silk whipping
St
star quad for phantom circuits
St I
star quad in telephone cables for lager distance
St III
star quad in local cables
(St)
static screen
Staku
copper clad steel wire
Staku-Li copper clad steel stranded wires
...t
termite protection
T
supporting element for overhead cable
Tfan out cable
TF
carrier frequency of pairs or quads triple
TiC
triple in copper wire braid
TiMF
triple in metal foil
U
braiding of textile bres
VGD
gold-plated
VN
ickel-plated
VS
silver-plated
VZK
galvanized
VZN
tinned
W
corrugated steel sheath
W
high heat resistant
W
corrugated steel sheath
X
cross-linked polyvinylchlorid (X-PVC) or other materials
XPE
cross-linked polyethylene (X-PE)
2X
cross-linked polyethylene
7X
cross-linked Ethylentetra uorethylen (X-ETFE)
10X
cross-linked Polyvinyliden uorid (X-PVDF)
Y
PVC, polyvinylchloride
Yu
PVC, polyvinylchloride, non- ammable, ame-retardant
Yv
PVC, polyvinylchloride, with reinforced sheath
YV
Equipment wires with tinned conductor
Yw
PVC, polyvinylchlorid, heat resistant upto 90C
2Y
Polyethylene (PE)
2Yv
Polyethylene, reinforced sheath
02Y
Cellular polyethylene
02YS
insulation of cellular polyethylene with outer PE-skin
2YHO
insulation of air-spaced polyethylene
3Y
insulation polystyrene (PS), Styro ex
4Y
insulation or jacket of polyamide (PA)
5Y
insulation or jacket of polytetra uorethylene (PTFE),
HELUFLON
5YX
Per uoralkoxy (PFA)
6Y
Per uoroethylene-propylene (FEP), HELUFLON
7Y
insulation or jacket of ethylentetra uorethylen (ETFE)
8Y
insulation of polyimid (PI), Kapton
9Y
polypropylen (PP)
10Y
PVDF, Polyvinylidene uoride
11Y
polyurethan (PUR)
12Y
TPE-E, TPE
13Y
TPE-EE, TPE on base of Polyester-Ester
31Y
TPE-S, TPE on base of Polystyrol
41Y
TPE-A, TPE on base of Polyamide
51Y
PFA, Per uor-Alkoxylalkane
71Y
ECTFE, Monochlortri uorethylene
91Y
TPE-O, TPE on base of Polyester-Ester
-Z
core imprinted with numbers
Z
twin cable
(Z)
high-tensile braid of steel wires
(ZG)
high-tensile element of glass bre yarn
(ZN)
high-tensile of non-metallic elements

1059

NOMINAL VOLTAGE AND OPERATING VOLTAGE


Nominal voltage
Voltage of cables and wires, by which the construction and the tests in respect of electrical characteristics are to be
refered.
According to DIN VDE 0298 and IEC 183 the cables are speci ed U/U, where
U = cable nominal voltage between the conductor and the metal covering or earth and
U = cable nominal voltage between the phase conductors, for 3-phase U = 3 U0.
According to IEC regulations, the maximum permissible voltage Um is given in brackets.
The identi cation is: U/U (Um).
As the insulation of plastic insulated cables are measured with a nominal voltage U0/U = 0,6/1 kV and all radial eld
cables for the voltage U0, these cables are suitable for installation:
in single phase systems, in which the both phase conductors are insulated, with nominal voltage UN = 2 U
in single phase systems, in which one phase conductor is earthed, with the nominal voltage UN = U

Operating voltage
Voltage between conductors of a power system or between a conductor and earth under speci ed condition in a given
time during an undisturbed operation.
Coordination of cable Nominal voltages
Nominalvoltages
U0/U
kV

for
3-phase
system
kV

for 1-phase alternating current


both phase conductors
one phase conductor
insulated
earthed
kV
kV

0,6/1

1,2

0,6

3,6/6

7,2

3,6

6/10

10

12

12/20

20

24

12

18/30

30

36

18

Coordination of maximum permissible Operating voltages


Nominal
voltages
U0/U
kV

maximum
voltage
for 3-phase system
kV

maximum voltage for 1-phase alternating current


both phase conductors
one phase conductor
insulated
earthed
kV
kV

0,6/1

1,2

1,4

0,7

3,6/6

7,2

8,3

4,1

6/10

12

14

12/20

24

28

14

18/30

36

42

21

Note:
Cable with U0/U 0,6/1 kV is allowed for Direct Current Systems, of those the maximum operating voltage
conductor/conductor 1,8 kV or conductor/earth 0,9 kV not to be exceeded.

1062

CURRENT CARRYING CAPACITY AND INDICATIONS


FOR CALCULATION OF POWER CABLES AND WIRES
The guidelines for current carrying capacities of copper and aluminium are valid DIN VDE 0298 part 4 as well as
DIN VDE 0276 part 603 and for the conversion factors DIN VDE 0276 part 1000.
The current carrying capacity of a cable should limited in such a degree that at all locations in a cable system which
causes the generated heats under given proportions to lead safely in the environment.
The heat ow depends on the inner heat-resistance between conductor and outer surface of the cable and
as well as from the heat emission to the surroundings.
The following recommended values are the current carrying capacity of cables for laying in earth and in air at normal
operating conditions. Hints for the deviated operating conditions, see DIN VDE 0298 table 4 and
DIN VDE 0276 part 603 and part 1000.

Indications for Calculation


For laying in earth
Deviating operating conditions with both conversion factors are to be considered, as these depend on both of
speci c heat-resistance and the grade of load.
EVU-load (load grade) is the maximum load factor of 0,7. The conversion factors for the load grades 0,5, 0,6, 0,85
and 1,0 are to be taken in tables DIN VDE 0276 part 603 and part 1000. Intermediate values can
be interpolate (1,0 used for permanent load).
Laying depth 0,7 m. The load capacity decreases with increasing of the laying depth. Usual depth of laying
is 0,7 to 1,2 m.
As normal value of the speci c ground thermal resistivity in moist areas is selected with 1,0 K m/W . For dry areas
the choiced value is 2,5 K m/W, under consideration of the applied usual bedding materials of sands.
For favourable ground conditions or with thermal resisted bedding materials, lower value under well consolidation
can be achieved. For individual case, the values and upon that the resulted current carrying loads are to be
determined.
For laying in air
The values stated in the tables for outdoor laying in the air are de ned for permanent operation.
The arrangement of the cables is corresponded the presentation in table 3, DIN VDE 0276 part 1000.
Conversion factors for other laying conditions and the heaping of cables are shown in table 10 and 11,
DIN VDE 0276 part 1000.
The current carrying capacities of multi-core cables can be calculated by using the current load value for
3-core cables according to table 13 with help of the conversion factors.
By using the cable channels or cable board underlays etc. the air temperature will be increased. In this case the
conversion factors according to table 12 for deviating air temperature should be used.
For outdoor installation in air, the ambient temperature is based on 30 C.
Radiation of heats and solar in uence must be taken into consideration, where a good air circulation is needed.
A suf cient large distance is to retain between the cables and the heating elements, because badly insulated heating elements often raise additionally the temperature of the cable.
Distance between the cable from the wall, oor or ceiling

= 2 cm

Distance between the cables being laid one above the other

= 2xD

Distance between the cable systems being laid one above the other

= 20 cm

Distance between the cables being laid side by side

= 2xD

6SHFLFJURXQGWKHUPDOUHVLVWLYLW\
very moist area
= 0,7 K m/W
moist area
= 1,0 K m/W
dry area
= 2,0 K m/W
very dry area
= 3,0 K m/W

1063

INSTALLATION METHODS AND OPERATING CONDITIONS


Power cables and insulated wires for xed installation

Installation method type A1


Single core cables in insulation tube in a thermally insulated wall.

Installation method A2
Multicore cables or multicore plastic sheathed cables in the insulation tube in a thermally insulated wall, whereby the
walls for the methods of installation employed comprise an outer weatherproof board, thermal insulation and an
inner board of wood or materials similar to wood, having a temperature lag of 0,1 m2 K/W. The plastic or metal insulation tube is mounted such that this is very close to the inner wall without actually being in conduct with the wall.

Installation method B1
Single core cables in insulation tube on a wooden wall.

Installation method B2
Multicore cables or multicore plastic-sheathed cables in insulation tube on a wooden wall.
For both installation methods, the insulation tube must be secured such that the space between conduit and the wall
surface is less than 0,3 times the diameter of the insulation tube. The plastic or metal insulation tube can be installed
directly on the masonry construction or plastered surface, whereby the current carrying capacity of the cables or wires
can then be higher.
This problem is still being investigated by CENELEC.

Installation method C
Single core or multicore cables, or single core or multicore plastic-sheathed cables, on a wooden wall.
The cables or insulated wires shall be mounted such that the space from the wall surface is less than 0,3 times the
outer diameter of the cable or insulated wire. The current carrying capacity can be increased when installed directly
on or in the masonry construction as well as underneath the plaster.
This problem is still being investigated by CENELEC.

,QVWDOODWLRQPHWKRGV()DQG*
Single core or multicore cables, or single core or multicore plastic-sheathed cables, installed in the open air.
The cable or insulated wire shall be installed such that the dissipation of heat is not impeded, whereby allowance
shall be made for heating by other sources and for irradiation by sunshine. Natural convection shall not be
obstructed. The space from the cable or insulated wire by each bordering surface shall be 0,3 times that of the
outside diameter. A space equal to that of the outside diameter is suf cient for single core cables and plasticsheathed wires in order to meet the current carrying requirements for an installation in the open-air.

1064

LAYING CONDITIONS FOR POWER CABLES


As laying depth, the mathematical distance to the cable axis for tringular bunched laying the distance of the bundle
axis to the earth surface with 70 cm is choised. With increased laying depth the load ratings will be mathematically
reduced. Hereby the same temperature and the same thermal earth resistances are to be presumed.
Normal operation conditions and indications for deviating operation conditions.

Normal operation conditions


Laid in Earth

Laid in Air

Indications

1 Multicore cable

1 Multicore cable

Conversions factors see


the following tables

1 Single core cable


in direct currentsystem

1 Single core cable


in direct current system

as of collective laying conditions


see the following tables

3 Single core cables


in 3-phase system,
side by side, with a
space of 7cm

3 Single core cables


in 3-phase system,
side by side, with a
space of a cable

3 Single core cables


in 3-phase system,
in bundle form1)

3 Single core cables in


3-phase system
in bundle form1)

Bedding in sand or
earth shove and if
necessary covering
with bricks, cement
plates or with at to
light curved thin
covering of plastic

Laid in open air, i.e. unhindered heat radiation will


be ensured at:
Distance of cable from wall,
oor or ceiling  2 cm

Conversion factors
for laying in earth:
covering hood with air
cavat y = 0,9
laid in conduit = 0,85

For cables laying


side by side:
Space at least two
times of the cable

Conversion factors
for laying in air:
alternating ambient
temperatures
as of collecting laying
conditions
for laying in conduits
see tables and
indications according
to DIN VDE 0298

Ambient conditions
Ground temperature at
installation depth: 20C
Soil-thermal resistivity
of moist area: 1,0 K m/W
Soil-thermal resistivity
of dry area: 2,5 K m/W

Connecting and earthing


of metal sheaths or screens
on both ends

For cables laying one above the


other:
Vertical space of the cable
atleast two times of the cable
cable length at least 30 cm
Consideration of thermal
loss in cable, the increased
air temperature of suf cient
big and ventilated
rooms
Protection against direct
heatradiation of sunlight etc.
Air temperature 30C
Adequate big or ventilated rooms,
due to that the power loss of
the cable not be noticeable
increased
Connecting and earthing of
metal sheaths or screens on
both sides

1)

in bunched or triangle touching


arrangement

1065

CURRENT RATINGS FOR HELUTHERM 145


Operting temperature at conductor 120 C

For permanent operating to the ambient temperature of 30 C. Conversion factors for the deviating site operation
conditions see tables below.
Suf ciently large or ventilated rooms in which the ambient temperature is not noticeably increased by the heat
losses from the cables. Protection should be taken from the solar radiation etc.
Installation

Conversion factors
for grouping

in open air

on face without
inter-contact

on surface with
inter-contact

in tubes, conduites,
cabinets

to table 1

to table 2

to table 3

Cross-section, mm2

Current ratings in Ampere (A) up to 30 C ambient temperature

0,25

13

12

0,33

17

15

11

0,50

19

18

12

10

0,75

24

23

17

13

1,0

31

30

20

17

1,5

39

36

25

20

2,5

51

48

33

26

68

65

45

36

88

84

58

46

10

121

116

80

64

16

160

152

106

85

25

211

200

140

111

35

261

248

172

138

50

320

304

211

169

70

411

391

272

217

95

502

476

331

265

120

587

558

387

310

150

680

646

449

359

185

781

743

516

413

240

931

884

614

492

Conversion factors for grouping


Number of single core cables
for 2-phase or 3-phase systems

10

12

Table 1

Factor

1,00

0,94

0,90

0,90

0,90

0,90

0,90

0,90

0,90

0,90

0,90

Table 2

Factor

1,00

0,85

0,79

0,75

0,73

0,72

0,72

0,71

0,70

Table 3

Factor

1,00

0,80

0,70

0,65

0,60

0,57

0,54

0,52

0,50

0,48

0,45

Conversion factors for deviating ambient temperatures


Temperature in C

20

30

40

50

60

70

80

90

95

100

105

110

115

Factor

1,05

1,00

0,94

0,88

0,82

0,75

0,67

0,58

0,53

0,47

0,41

0,33

0,24

1073

CURRENT RATINGS FOR SILICONE CABLES AND WIRES


The indicated values stated in the following table are considered as guiding values. These are to be selected each
particularly for the individual application.
Heat-resistance at an ambient temperature up toq&
Group 1

Group 2

current-carrying
capacity
A

current-carrying
capacity
A

current-carrying
capacity
A

0,25

2,8

0,5

10

0,75

12

15

1,0

12

15

19

1,5

16

18

24

2,5

21

26

32

28

34

42

36

44

54

10

49

61

73

16

65

82

98

25

85

108

129

35

105

135

158

50

140

168

198

70

175

207

245

95

210

250

292

120

250

292

344

150

335

391

185

382

448

240

453

528

300

523

608

Nominalcrosssection

Group 1: One or more single core cables laid in duct.


Group 2: Multicore cables, exible cables laid in open or ventilated conduits.
Group 3: Single core cables laid in open air with a spacing at least equal to cable diameter.

Power ratings for


ambient temperature overq&
The following conversion factors are valid:
Temperature
C
up to 150

1074

current-carrying
capacity values in %
100

over 150 to 155

91

over 155 to 160

82

over 160 to 165

71

over 165 to 170

58

over 170 to 175

41

Group 3

ELECTRICAL CHARACTERISTICS OF XLPE-INSULATED


MEDIUM VOLTAGE POWER CABLES, 6 30 kV
&RQGXFWRUUHVLVWDQFHq&
cross-section
mm2

Cu-conductor
Ohm/km

maximum value

Alu-conductor
Ohm/km

25
35

0,727
0,524

1,20
0,868

50
70
95
120

0,387
0,268
0,193
0,153

0,641
0,443
0,320
0,253

150
185
240
300

0,124
0,0991
0,0754
0,0601

0,206
0,164
0,125
0,100

400
500

0,0470
0,0366

0,0778
0,0605

Conversion factors for the conductor temperatures


Temperature at C

60

65

70

80

90

Cu-conductor

1,157

1,177

1,196

1,236

1,275

Alu-conductor

1,161

1,181

1,202

1,242

1,282

Conversion formula:
R = R20

234,5 + 
254,5

for Cu-conductor

R = R20

228 + 
248

for Alu-conductor

Conductor temperature at C
=
Conductor resistance at  C in Ohm/km = R
Conductor resistance at 20 C in Ohm/km = R20

1082

ELECTRICAL CHARACTERISTICS OF XLPE-INSULATED


MEDIUM VOLTAGE POWER CABLES, 6 30 kV
EIIHFWLYHUHVLVWDQFHDW+] $OWHUQDWLQJnFXUUHQWUHVLVWDQFH
Copper conductor
Nominal voltage

6/10 kV

12/20 kV

Cross-section

18/30 kV

approx Ohm/km

mm2
35
50
70
95
120
150
185
240
300
400
500

0,671
0,497
0,345
0,249
0,198
0,163
0,132
0,102
0,082
0,068
0,055

0,673
0,498
0,346
0,251
0,200
0,165
0,134
0,104
0,085
0,071
0,058

0,671
0,496
0,345
0,249
0,198
0,163
0,131
0,101
0,082
0,067
0,055

0,672
0,498
0,346
0,250
0,200
0,165
0,133
0,103
0,084
0,070
0,058

0,496
0,344
0,249
0,198
0,162
0,131
0,101
0,082
0,067
0,054

0,497
0,346
0,250
0,199
0,164
0,133
0,103
0,084
0,069
0,057

Aluminium conductor
Nominal voltage

6/10 kV

12/20 kV

Cross-section

18/30 kV

approx Ohm/km

mm2
35
50
70
95
120
150
185
240
300
400
500

1,12
0,825
0,571
0,413
0,327
0,269
0,215
0,165
0,133
0,106
0,085

1,12
0,826
0,572
0,415
0,329
0,271
0,217
0,167
0,135
0,109
0,088

1,12
0,825
0,571
0,413
0,327
0,268
0,215
0,165
0,133
0,106
0,084

1,12
0,826
0,572
0,414
0,329
0,270
0,217
0,167
0,135
0,109
0,087

0,824
0,571
0,413
0,327
0,268
0,214
0,164
0,133
0,106
0,084

0,826
0,572
0,414
0,328
0,270
0,216
0,166
0,135
0,108
0,087

IQGXFWLYHUHVLVWDQFHDW+]
Nominal voltage

6/10 kV

12/20 kV

Cross-section

18/30 kV

Ohm/km

mm2
35
50
70
95
120
150
185
240
300
400
500

0,144
0,136
0,129
0,123
0,118
0,114
0,110
0,105
0,102
0,097
0,094

0,158
0,150
0,143
0,137
0,132
0,128
0,124
0,120
0,116
0,111
0,108

0,153
0,145
0,138
0,131
0,126
0,121
0,117
0,112
0,108
0,103
0,100

0,168
0,159
0,152
0,145
0,140
0,135
0,131
0,126
0,123
0,117
0,114

0,154
0,147
0,139
0,134
0,129
0,125
0,120
0,115
0,110
0,106

0,169
0,161
0,154
0,148
0,143
0,139
0,134
0,130
0,124
0,120
1083

ELECTRICAL CHARACTERISTICS OF XLPE-INSULATED


MEDIUM VOLTAGE POWER CABLES, 6 30 kV
Mutual capacitance
Nominal voltage

6/10 kV

12/20 kV

18/30 kV

mm2

F/km

F/km

F/km

35
50
70
95
120
150
185
240
300
400
500

0,22
0,25
0,28
0,31
0,34
0,37
0,40
0,44
0,48
0,55
0,60

0,16
0,18
0,20
0,22
0,23
0,25
0,27
0,30
0,32
0,36
0,40

0,14
0,15
0,17
0,18
0,19
0,20
0,22
0,24
0,27
0,29

Cross-section

Inductance
Nominal voltage
Cross-section
mm2
35
50
70
95
120
150
185
240
300
400
500

1084

6/10 kV

12/20 kV

18/30 kV

mH/km

mH/km

mH/km

mH/km

0,45
0,42
0,39
0,38
0,36
0,35
0,34
0,32
0,31
0,30
0,29

0,76
0,73
0,70
0,67
0,65
0,63
0,61
0,59
0,57
0,55
0,53

0,48
0,45
0,43
0,41
0,39
0,38
0,36
0,35
0,33
0,33
0,31

0,76
0,74
0,70
0,68
0,65
0,63
0,62
0,59
0,58
0,55
0,53

mH/km

0,48
0,45
0,43
0,42
0,41
0,39
0,37
0,36
0,34
0,33

mH/km

0,75
0,71
0,68
0,66
0,64
0,63
0,60
0,59
0,56
0,54

ELECTRICAL CHARACTERISTICS OF XLPE-INSULATED


MEDIUM VOLTAGE POWER CABLES, 6 30 kV
SKRUWnFLUFXLWFXUUHQWFDUU\LQJFDSDFLW\XSWRN9
Conductor temperature: 90 C
Short-circuit temperature: 250 C
Cable with Cu-conductors
crosssection

short-circuit time in s (seconds)


0,1

0,2

0,3

0,4

mm

0,5

0,6

0,7

0,8

0,9

1,0

1,5

2,0

3,0

4,0

5,0

permissible short-circuit in kA

25

11,3

8,0

6,5

5,7

5,1

4,6

4,3

4,0

3,8

3,6

2,9

2,5

2,1

1,8

1,6

35

15,8

11,2

9,1

7,9

7,1

6,5

6,0

5,6

5,3

5,0

4,1

3,5

2,9

2,5

2,2

50

22,6

16,0

13,1

11,3

10,1

9,2

8,5

8,0

7,5

7,2

5,8

5,1

4,1

3,6

3,2

70

31,7

22,4

18,3

15,8

14,2

12,9

12,0

11,2

10,6

10,0

8,2

7,1

5,8

5,0

4,5

95

43,0

30,4

24,8

21,5

19,2

17,5

16,2

15,2

14,3

13,6

11,1

9,6

7,8

6,8

6,1

120

54,3

38,4

31,3

27,1

24,3

22,2

20,5

19,2

18,1

17,2

14,0

12,1

9,9

8,6

7,7

150

67,8

48,0

39,2

33,9

30,3

27,7

25,6

24,0

22,6

21,5

17,5

15,2

12,4

10,7

9,6

185

83,7

59,2

48,3

41,8

37,4

34,2

31,6

29,6

27,9

26,5

21,6

18,7

15,3

13,2

11,8

240

108,5

76,7

62,7

54,3

48,5

44,3

41,0

38,4

36,2

34,3

28,0

24,3

19,8

17,2

15,3

300

135,7

95,9

78,3

67,8

60,7

55,4

51,3

48,0

45,2

42,9

35,0

30,3

24,8

21,5

19,2

400

180,9

127,9

104,4

90,4

80,9

73,8

68,4

64,0

60,3

57,2

46,7

40,4

33,0

28,6

25,6

500

226,1

159,9

130,5

113,1

101,1

92,3

85,5

79,9

75,4

71,5

58,4

50,6

41,3

35,8

32,0

0,9

1,0

1,5

2,0

3,0

4,0

5,0

Cable with Alu-conductors


crosssection

short-circuit time in s (seconds)


0,1

0,2

0,3

0,4

mm2

0,5

0,6

0,7

0,8

permissible short-circuit in kA

25

7,4

5,3

4,3

3,7

3,3

3,0

2,8

2,6

2,5

2,4

1,9

1,7

1,4

1,2

1,1

35

10,4

7,4

6,0

5,2

4,7

4,2

3,9

3,7

3,5

3,3

2,7

2,3

1,9

1,6

1,5

50

14,9

10,5

8,6

7,4

6,6

6,1

5,6

5,3

5,0

4,7

3,8

3,3

2,7

2,4

2,1

70

20,8

14,7

12,0

10,4

9,3

8,5

7,9

7,4

6,9

6,6

5,4

4,7

3,8

3,3

2,9

95

28,2

20,0

16,3

14,1

12,6

11,5

10,7

10,0

9,4

8,9

7,3

6,3

5,2

4,5

4,0

120

35,7

25,2

20,6

17,8

16,0

14,6

13,5

12,6

11,9

11,3

9,2

8,0

6,5

5,6

5,0

150

44,6

31,5

25,7

22,3

19,9

18,2

16,9

15,8

14,9

14,1

11,5

10,0

8,1

7,1

6,3

185

55,0

38,9

31,7

27,5

24,6

22,5

20,8

19,4

18,3

17,4

14,2

12,3

10,0

8,7

7,8

240

71,3

50,4

41,2

35,7

31,9

29,1

27,0

25,2

23,8

22,6

18,4

16,0

13,0

11,3

10,1

300

89,2

63,1

51,5

44,6

39,9

36,4

33,7

31,5

29,7

28,2

23,0

19,9

16,3

14,1

12,6

400

118,9

84,1

68,6

59,5

53,2

48,5

44,9

42,0

39,6

37,6

30,7

26,6

21,7

18,8

16,8

500

148,6

105,1

85,8

74,3

66,5

60,7

56,2

52,5

49,5

47,0

38,4

33,2

27,1

23,5

21,0

1085

ELECTRICAL CHARACTERISTICS OF XLPE-INSULATED


MEDIUM VOLTAGE POWER CABLES, 6 30 kV
Short-circuit to ground
Nominal voltage

6/10 kV

12/20 kV

18/30 kV

cross-section
mm2

A/km

A/km

A/km

35

1,2

1,7

50

1,4

1,9

2,3

70

1,5

2,1

2,5

95

1,7

2,4

2,7

120

1,9

2,6

2,9

150

2,0

2,7

3,1

185

2,2

3,0

3,3

240

2,4

3,3

3,7

300

2,6

3,5

4,0

400

3,0

4,0

4,4

500

3,3

4,3

4,8

SKRUWnFLUFXLWFXUUHQWFDUU\LQJFDSDFLW\RIFRSSHUVFUHHQV6KRUWnFLUFXLWWHPSHUDWXUHq&
short-circuit time
in seconds

load of short-circuit current in kA


2

up to 16 mm

35 mm2

kA

kA

kA

0,1

9,7

15,1

21,2

0,2

6,9

10,7

15,1

0,3

5,7

8,9

12,5

0,4

5,0

7,7

10,9

0,5

4,5

7,0

9,8

0,6

4,2

6,4

9,0

0,7

3,9

6,0

8,4

0,8

3,5

5,6

7,9

0,9

3,4

5,3

7,5

1,0

3,3

5,1

7,2

1,5

2,7

4,2

5,9

2,0

2,3

3,6

5,1

3,0

1,9

2,9

4,2

4,0

1,7

2,6

3,6

5,0

1,5

2,3

3,2

Coordination of screen-cross-section
conductor cross-section
mm2

screen-cross-section
mm2

35 to 120

16

150 to 300

25

400 and 500

35

1086

25 mm2

CONVERSION FACTOR FOR MEDIUM VOLTAGE


POWER CABLES, 6 30 kV
Load rating for cables laid in ground
/RDGIDFWRUDQG
Fundamental conditions*
Ground temperature
20 C
Thermal resistivity
1,0 K m/W
Distance between cables or systems
7 cm
Single core cables laid in trefoil touching arrangement
Load factor
Type of
insulation

Cable
design

PVC
Three-core cables

VPE
Three-core cables

Nominal
voltage

Multicore cables

Number of cables or systems


4
6
8

10

Single core cables


Single core cables

0,6/1 to 3,6/6 kV
to
6/10 kV
0,6/1 to 3,6/6 kV
to 6/10 kV

0,86
0,87
0,85
0,83

0,71
0,71
0,70
0,66

0,64
0,63
0,63
0,57

0,60
0,59
0,59
0,53

0,57
0,54
0,56
0,49

Multicore cables
0,6/1

0,6/1 to 18/30 kV
to 18/30 kV

0,85
0,85

0,70
0,70

0,63
0,63

0,59
0,58

0,56
0,56

Number of cables or systems


2
4
6
8

10

/RDGIDFWRU
Type of
insulation

Cable
design

Nominal
voltage

PVC

Multicore cables
Three-core cables
Single core cables
Single core cables

0,6/1 to
to
0,6/1 to
to

3,6/6 kV
6/10 kV
3,6/6 kV
6/10 kV

0,81
0,82
0,79
0,78

0,66
0,67
0,65
0,62

0,52
0,51
0,51
0,47

0,46
0,45
0,46
0,40

0,43
0,41
0,42
0,36

0,40
0,37
0,40
0,33

VPE

Multicore cables
Single core cables

0,6/1 to
0,6/1 to

18/30 kV
18/30 kV

0,83
0,81

0,67
0,66

0,53
0,52

0,47
0,47

0,44
0,43

0,41
0,41

Build-up of systems:

for single core cables

for multicore cables

1087

COLOUR CODE ACCORDING TO DIN 47100


with colour repetition from core no. 45 and above

Electronic control and computer cable: single cores stranding


The insulation of the conductor gives the rst basic colour. The codes of the multi-coloured identi cation are
combined with a basic colour and colour rings. The second and third colour is printed on the basic colour as a form of
ring.
The ring width is 23 mm. A less unsharpness on the edge of the identi cation colour and a minor pledging of both
half-rings are permitted.
The cores are to be counted continuously through all layers at the same direction, beginning with the outer layer
towards inside.
No. Basic-Ring-colours

No. Basic-Ring-colours

No. Basic-Ring-colours

No. Basic-Ring-colours

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

33
34
35
36
37
38
39
40
41
42
43
44

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

white
brown
green
yellow
grey
pink
blue
red
black
violet
grey-pink
red-blue
white-green
brown-green
white-yellow
yellow-brown

white-grey
grey-brown
white-pink
pink-brown
white-blue
brown-blue
white-red
brown-red
white-black
brown-black
grey-green
yellow-grey
pink-green
yellow-pink
green-blue
yellow-blue

green-red
yellow-red
green-black
yellow-black
grey-blue
pink-blue
grey-red
pink-red
grey-black
pink-black
blue-black
red-black

white
brown
green
yellow
grey
pink
blue
red
black
violet
grey-pink
red-blue
white-green
brown-green
white-yellow
yellow-brown
white-grey

COLOUR CODE ADAPTED* TO DIN 47100


without colour repetition
No. Basic-Ring-colours

No. Basic-Ring-colours

No. Basic-Ring-colours

No. Basic-Ring-colours

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

33
34
35
36
37
38
39
40
41
42
43
44

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61

white
brown
green
yellow
grey
pink
blue
red
black
violet
grey-pink
red-blue
white-green
brown-green
white-yellow
yellow-brown

white-grey
grey-brown
white-pink
pink-brown
white-blue
brown-blue
white-red
brown-red
white-black
brown-black
grey-green
yellow-grey
pink-green
yellow-pink
green-blue
yellow-blue

green-red
yellow-red
green-black
yellow-black
grey-blue
pink-blue
grey-red
pink-red
grey-black
pink-black
blue-black
red-black

white-brown-black
yellow-green-black
grey-pink-black
red-blue-black
white-green-black
brown-green-black
white-yellow-black
yellow-brown-black
white-grey-black
grey-brown-black
white-pink-black
pink-brown-black
white-blue-black
brown-blue-black
white-red-black
brown-red-black
black-white

* deviation to DIN, without colour repetition, from core no. 45 and above

1089

PAIR-COLOUR CODE ACCORDING TO DIN 47100


with colour repetition

Electronic control and computer cable: pair stranding


The insulation of the conductor gives the rst basic colour. The codes of the multi-coloured identi cation are
combined with a basic colour and colour rings. The second colour is printed on the basic colour as a form of ring.
The ring width is 23 mm. A less unsharpness on the edge of the identi cation colour and a minor pledging of both
half-rings are permitted.
The cores are to be counted continuously through all layers at the same direction, beginning with the outer layer
towards inside.

Pair-stranding
Pair-no.
1

23

Pair-no.

core
45

24

46

25

47

26

48

27

49

28

50

29

51

30

52

31

53

10

32

54

11

33

55

white

brown

green

yellow

grey

pink

blue

red

black

violet

grey-pink

red-blue

white-green

brown-green

white-yellow

yellow-brown

white-grey

grey-brown

white-pink

pink-brown

white-blue

brown-blue

&RORXUFRGHDVSHU',1

YV-Equipment wires
(for twin colour cables, the base colour is underlined)
ws
gn
gr
bl
sw
wsbr
wsge
wsrt
brgn
brbl
gnge
gnsw
gert
grrt
rssw
blrt
virt

1090

Pair-stranding

colour

white
green
grey
blue
black
white-brown
white-yellow
white-red
brown-green
brown-blue
green-yellow
green-black
yellow-red
grey-red
pink-black
blue-red
violet-red

br
ge
rs
rt
vi
wsgn
wsbl
wssw
brge
brsw
gnrt
gebl
gesw
grsw
rsvi
rtsw

brown
yellow
pink
red
violet
white-green
white-blue
white-black
brown-yellow
brown-black
green-red
yellow-blue
yellow-black
grey-black
pink-violet
red-black

12

34

colour
core

56

13

35

57

14

36

58

15

37

59

16

38

60

17

39

61

18

40

62

19

41

63

20

42

64

21

43

65

22

44

66

white-red

brown-red

white-black

brown-black

grey-green

yellow-grey

pink-green

yellow-pink

green-blue

yellow-blue

green-red

yellow-red

green-black

yellow-black

grey-blue

pink-blue

grey-red

pink-red

grey-black

pink-black

blue-black

red-black

Colour code for YR-Bell Sheathed Cables


2 x 0,8:
3 x 0,8:
4 x 0,8:
5 x 0,8:
6 x 0,8:
8 x 0,8:
10 x 0,8:
12 x 0,8:
14 x 0,8:
16 x 0,8:

bk, bu
bk, bu, bn
bk, bu, bn, ye
bk, bu, bn, ye, gn
bk, bu, bn, ye, gn, vt
bk, bu, bn, ye, gn, vt, wh, og
bk, bu, bn, ye, gn, vt, wh, og, tr, gy
bk, bu, bn, ye, gn, vt, wh, og, tr, gy, rd, lbu
bk, bu, bn, ye, gn, vt, wh, og, tr, gy, rd, lbu, cog, lgn
bk, bu, bn, ye, gn, vt, wh, og, tr, gy, rd, lbu, cog, lgn,
lrd, lye

COLOUR CODE ACCORDING TO INTERNATIONAL


STANDARD
Electronic control UL-version: single cores stranding
The insulation of the conductor gives the rst basic colour. The codes of the multi-coloured identi cation are
combined with a basic colour and colour rings. The second colour is printed on the basic colour as a form of ring.
The ring width is 23 mm. A less unsharpness on the edge of the identi cation colour and a minor pledging of both
half-rings are permitted.
The cores are to be counted continuously through all layers at the same direction, beginning with the inside layer
towards outer.
No. Basic-Ring-colours

No. Basic-Ring-colours

No. Basic-Ring-colours

No. Basic-Ring-colours

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

black
brown
red
orange
yellow
green
blue
violet
grey
white
white-black
white-brown
white-red
white-orange
white-yellow

white-green
white-blue
white-violet
white-grey
brown-black
brown-red
brown-orange
brown-yellow
brown-green
brown-blue
brown-violet
brown-grey
brown-white
green-black
green-brown

green-red
green-orange
green-blue
green-violet
green-grey
green-white
yellow-black
yellow-brown
yellow-red
yellow-orange
yellow-blue
yellow-violet
yellow-grey
yellow-white
grey-black

grey-brown
grey-red
grey-orange
grey-yellow
grey-green
grey-blue
grey-violet
grey-white
orange-black
orange-brown
orange-red
orange-yellow
orange-green
orange-blue
orange-violet

PAIR-COLOUR CODE ACCORDING TO INTERNATIONAL


STANDARD
Electronic control UL-version: pair stranding
The insulation of the conductor gives the rst basic colour. The codes of the multi-coloured identi cation are
combined with a basic colour and colour rings. The second colour is printed on the basic colour as a form of ring.
The ring width is 23 mm. A less unsharpness on the edge of the identi cation colour and a minor pledging of both
half-rings are permitted.
The cores are to be counted continuously through all layers at the same direction, beginning with the inside layer
towards outer.
Pair-stranding
Pair-no.

Pair-stranding
Pair-no.

cor

10

3
4
5
6
7
8

b
a
b
a
b
a
b

nge
ack
yellow
black
green
black
blue
black
violet
black
grey

11
12
13
14
15
16

core

colour

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

black
white
brown
red
brown
orange
brown
yellow
brown
green
brown
blue
brown
violet
brown
grey

Pair-stranding
Pair-no.
17
18
19
20
21
22
23
24

core

colour

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

brown
white
red
orange
red
yellowz
red
green
red
blue
red
violet
red
grey
red
white

1091

COLOUR CODES ACCORDING TO INTERNATIONAL


STANDARDS
75$<&21752/75$<&21752/n& $:*n
No.

Basic-ring-colour

No.

Basic-ring-colour

No.

Basic-ring-colour

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

black
brown
red
orange
yellow
green
blue
violet
grey
white
white/black
white/brown
white/red
white/orange
white/yellow
white/green
white/blue

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

white/violet
white/grey
white/black/brown
white/black/red
white/black/orange
white/black/yellow
white/black/green
white/black/blue
white/black/violet
white/black/grey
white/brown/red
white/brown/orange
white/brown/yellow
white/brown/green
white/brown/blue
white/brown/violet
white/brown/grey

35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

white/red/orange
white/red/yellow
white/red/green
white/red/blue
white/red/violet
white/red/grey
white/orange/yellow
white/orange/green
white/orange/blue
white/orange/violet
white/orange/grey
white/yellow/green
white/yellow/blue
white/yellow/violet
white/yellow/grey
white/green/blue

75$<&21752/75$<&21752/n& $:*n
No.

Basic-ring-colour

No.

Basic-ring-colour

No.

Basic-ring-colour

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

black
red
white
green
orange
blue
brown
yellow
violet
grey
pink
hellbrown
red/green
red/yellow
red/black
white/black
white/red

18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

white/green
white/yellow
white/blue
white/brown
white/orange
white/grey
white/violet
white/black/red
white/black/green
white/black/yellow
white/black/blue
white/black/brown
white/black/orange
white/black/grey
white/black/violet
white/black/black
white/red/black

35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

white/red/red
white/red/green
white/red/blue
white/red/brown
white/red/violet
white/green/black
white/green/red
white/green/green
white/green/blue
white/green/brown
white/green/violet
white/blue/black
white/blue/red
white/blue/green
white/blue/blue
white/blue/brown

1092

PAIR-COLOUR CODES ACCORDING TO INTERNATIONAL


STANDARDS
75$<&21752/7375$<&21752/73n& $:*n
Pair-stranding
Pair-no.
1
2
3
4
5
6
7
8
9

core

colour

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

black
red
black
white
black
green
black
blue
black
brown
black
yellow
black
orange
red
green
red
white

Pair-stranding
Pair-no.
core
10
11
12
13
14
15
16
17
18

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

colour
red
blue
red
yellow
red
brown
red
orange
green
blue
green
white
green
brown
green
orange
green
yellow

Pair-stranding
Pair-no.
core
19
20
21
22
23
24
25

a
b
a
b
a
b
a
b
a
b
a
b
a
b

colour
white
blue
white
brown
white
orange
white
yellow
blue
brown
blue
orange
blue
yellow

75$<&21752/7375$<&21752/73n& (AWG 26-22)


Pair-stranding
Pair-no.
1
2
3
4
5
6
7
8
9

core

colour

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

white
black
white
brown
white
red
white
orange
white
yellow
white
green
white
blue
white
violet
white
grey

Pair-stranding
Pair-no.
core
10
11
12
13
14
15
16
17
18

a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b

colour
black
brown
black
red
black
orange
black
yellow
black
green
black
blue
black
violet
black
grey
brown
red

Pair-stranding
Pair-no.
core
19
20
21
22
23
24
25

a
b
a
b
a
b
a
b
a
b
a
b
a
b

colour
brown
orange
brown
yellow
brown
green
brown
blue
brown
violet
brown
grey
red
orange

1093

COLOUR CODE FOR SINGLE WIRE VEHICLE CABLES


one-colour
black, white, blue, orange, brown, green, violet, red,
pink, yellow, grey
base colour
longitudinal stripe
ring marking

two-colours
preferred colours

further colour combinations

base colour

marking colour
longitudinal stripe

base colour

marking colour
longitudinal stripe

base colour

marking colour
longitudinal stripe

base colour

marking colour
longitudinal stripe

white
white
white
white
white

grey
red
brown
blue
black

yellow
green
violet

brown
brown
brown

grey
violet
blue

grey
red
brown
blue
black

white
yellow
grey
green
blue
black

white
white
white

yellow
yellow
yellow
yellow
yellow

red
red
red
red
red
red
brown
brown
brown
brown

white
yellow
green
black

yellow
yellow
yellow

white
green
violet

blue
blue
blue

grey
violet
brown

grey
grey
grey

white
yellow
violet

black
black
black

grey
violet
brown

grey
grey
grey

green
red
brown

yellow
red
violet

white
grey
brown
blue
black

white
yellow
green
red

green
green
green

green
green
green
green
green

blue
blue
blue
blue
black
black
black
black

white
yellow
green
red

red

brown

violet
violet
violet
violet
violet
violet
violet

white
yellow
grey
green
brown
blue
black

orange
orange
orange
orange
orange
orange
orange

white
yellow
grey
green
violet
blue
black

three-colours
preferred colours

further colour combinations

base colour

1. marking colour
longitudinal stripe

2. marking colour
longitudinal stripe

base colour

1. marking colour
longitudinal stripe

2. marking colour
longitudinal stripe

grey
grey
grey

green
red
brown

yellow
yellow
yellow

grey
grey
grey

white
yellow
violet

yellow
yellow
yellow

red
red
red
red
red
red

white
yellow
grey
green
blue
black

yellow
yellow
yellow
yellow
yellow
yellow

red

brown

yellow

brown
brown
brown
brown

white
yellow
green
black

yellow
yellow
yellow
yellow

violet
violet
violet
violet
violet
violet
violet

white
yellow
grey
green
brown
blue
black

yellow
yellow
yellow
yellow
yellow
yellow
yellow

blue
blue
blue
blue

white
yellow
green
red

yellow
yellow
yellow
yellow

brown
brown
brown

grey
violet
blue

yellow
yellow
yellow

black
black
black
black

white
yellow
green
red

yellow
yellow
yellow
yellow

blue
blue
blue

grey
violet
brown

yellow
yellow
yellow

black
black
black

grey
violet
brown

yellow
yellow
yellow

orange
orange
orange
orange
orange
orange
orange

white
yellow
grey
green
violet
blue
black

yellow
yellow
yellow
yellow
yellow
yellow
yellow

Minimum quantities for one or two-coloured combinations per


cross-section and colour combination:
0,5 to 2,5 mm2 = 3 km
4,0 to 25,0 mm2 = 1 km. Remaining cross-sections on request
For three-coloured combination we manufacture only on request.
Minimum quantities per cross-sections and colour combinations:
0,5 to 2,5 mm2 = 5 km
4,0 to 25,0 mm2 = 3 km. Remaining cross-sections on request.

1094

COLOUR CODE HELUKABEL-JB


Colour coded Control Cables JB and SY-JB with green-yellow protective conductor
The combination of colour identi cation up to 102 cores consists of 11 basic colours. For core-no. 12 and more, one
or two additional colour rings or longitudinal stripes are printed on the basic colour. The ring width is approximately
2 mm.

3- to 5-core cables
Colour identi cation according to VDE 0293 for exible cables
3 cores = green-yellow/brown/blue
4 cores = green-yellow/brown/black/grey
5 cores = green-yellow/blue/brown/black/grey

6- and more core cables


Colour identi cation as per following table.
The insulation of the conductor gives the rst basic colour. The second and the third colour is printed on the basic
colour as a form of ring or longitudinal stripe. The cores are to be counted continuously through all layers at the same
direction, beginning with inner layer towards outside. Green-yellow conductor has to be arranged in the outer layer as
the last core.
No. Basic-Ring-Colour

No. Basic-Ring-Colour

0
1
2
3
4
5
6
7
8
9
10
11

green-yellow
white
black
blue
brown
grey
red
violet
pink
orange
transparent
beige

36 transparent-blue
37 beige-blue

69 transparent-white-black
70 beige-white-black

38
39
40
41
42
43
44

grey-brown
red-brown
violet-brown
pink-brown
orange-brown
transparent-brown
beige-brown

12
13
14
15
16
17
18
19
20
21

black-white
blue-white
brown-white
grey-white
red-white
violet-white
pink-white
orange-white
transparent-white
beige-white

45
46
47
48
49
50

red-grey
violet-grey
pink-grey
orange-grey
transparent-grey
beige-grey

71 brown-white-blue
72 grey-white-blue
73 red-white-blue
74 violet-white-blue
75 pink-white-blue
76 orange-white-blue
77 transparent-white-blue
78 beige-white-blue

22
23
24
25
26
27
28
29
30

blue-black
brown-black
grey-black
red-black
violet-black
pink-black
orange-black
transparent-black
beige-black

31
32
33
34
35

brown-blue
grey-blue
red-blue
pink-blue
orange-blue

51 orange-red
52 transparent-red
53 beige-red
54
55
56
57

pink-violet
orange-violet
transparent-violet
beige-violet

58 transparent-pink
59 beige-pink
60 transparent-orange
61 beige-orange
62
63
64
65
66
67
68

blue-white-black
brown-white-black
grey-white-black
red-white-black
violet-white-black
pink-white-black
orange-white-black

No. Basic-Ring-Colour

79 grey-white-brown
80 red-white-brown
81 violet-white-brown
82 pink-white-brown
83 orange-white-brown
84 transparent-white-brown
85 beige-white-brown
86 red-white-grey
87 violet-white-grey
88 pink-white-grey
89 orange-white-grey
90 transparent-white-grey
91 beige-white-grey
92 blue-white-red
93 brown-white-red
94 violet-white-red
95 pink-white-red
96 orange-white-red
97 brown-white-violet
98 orange-white-violet
99 brown-black-blue
100 grey-black-blue
101 red-black-blue

1095

COLOUR CODE HELUKABEL-OB


Colour coded Control Cables OB and SY-OB without green-yellow protective
conductor
The combination of colour identi cation up to 101 cores consists of 11 basic colours. For core-no. 12 and more, one
or two additional colour rings or longitudinal stripes are printed on the basic colour. The ring width is approximately 2
mm.

2- to 5-core cables
Colour identi cation according to VDE 0293 for exible cables
2 cores = brown/blue
3 cores = brown/black/grey
4 cores = blue/brown/black/grey
5 cores = blue/brown/black/grey/black

6- and more core cables


Colour identi cation as per following table. The insulation of the conductor gives the rst basic colour. The second and
the third colour is printed on the basic colour as a form of ring or longitudinal stripe.
The cores are to be counted continuously through all layers at the same direction, beginning with inner layer towards
outside.
No. Basic-Ring-colour

No. Basic-Ring-colour

1
2
3
4
5
6
7
8
9
10
11

white
black
blue
brown
grey
red
violet
pink
orange
transparent
beige

36 transparent-blue
37 beige-blue

69 transparent-white-black
70 beige-white-black

38
39
40
41
42
43
44

grey-brown
red-brown
violet-brown
pink-brown
orange-brown
transparent-brown
beige-brown

12
13
14
15
16
17
18
19
20
21

black-white
blue-white
brown-white
grey-white
red-white
violet-white
pink-white
orange-white
transparent-white
beige-white

45
46
47
48
49
50

red-grey
violet-grey
pink-grey
orange-grey
transparent-grey
beige-grey

71 brown-white-blue
72 grey-white-blue
73 red-white-blue
74 violet-white-blue
75 pink-white-blue
76 orange-white-blue
77 transparent-white-blue
78 beige-white-blue

22
23
24
25
26
27
28
29
30

blue-black
brown-black
grey-black
red-black
violet-black
pink-black
orange-black
transparent-black
beige-black

31
32
33
34
35

brown-blue
grey-blue
red-blue
pink-blue
orange-blue

1096

51 orange-red
52 tranparent-red
53 beige-red
54
55
56
57

pink-violet
orange-violet
tranparent-violet
beige-violet

58 transparent-pink
59 beige-pink
60 transparent-orange
61 beige-orange
62
63
64
65
66
67
68

blue-white-black
brown-white-black
grey-white-black
red-white-black
violet-white-black
pink-white-black
orange-white-black

No. Basic-Ring-colour

79 grey-white-brown
80 red-white-brown
81 violet-white-brown
82 pink-white-brown
83 orange-white-brown
84 transparent-white-brown
85 beige-white-brown
86 red-white-grey
87 violet-white-grey
88 pink-white-grey
89 orange-white-grey
90 transparent-white-grey
91 beige-white-grey
92 blue-white-red
93 brown-white-red
94 violet-white-red
95 pink-white-red
96 orange-white-red
97 brown-white-violet
98 orange-white-violet
99 brown-black-blue
100 grey-black-blue
101 red-black-blue

COLOUR CODE SWITCHBOARD CABLE


S-YY Lg

S-Y(St)Y Bd

Core identi cation

Core identi cation

Dimensions in mm

single coloured
no ring marking

Dimensions in mm
a-core

with ring marking,


ring width and ring
distance
b-core

The cores are identi ed in colour-groups with each


4, 5, 6, 10 different core colour combinations which is
repeate continuously according to the following scheme:

blue, red, grey, green, brown

blue, red, grey, green, brown, black

10

blue, red, grey, green, brown, black,


yellow, white, pink, violet

([DPSOH
S-YY 30 (5 x6) x1x 0,6 Lg
= 5x colour-groups with 6 different core colours.
The colour-groups of same identi cation codes are only
permitted to apply in a cable. In each layer, the blue core
of the rst completed colour-group is identi ed with red
colour ring markings.
The remaining cores of the previous colour-group are
laying before the blue cores with red markings.
Counting: from outside towards inside.
The cores of the switchboard cable are stranded in
layers. The cores are to be counted continuously through
all layers at the same direction, beginning with outer
layer towards inside.

,GHQWLFDWLRQRIULQJnDQGEDVLFFRORXUV
No. of
Unit
1
2
3
4
5
6
7
8
9
10

Serial no. of Ring-colours Basic colour


twistet elementsa-core a- and b-core
1
6
11
16
21
26
31
36
41
46

2
7
12
17
22
27
32
37
42
47

3
8
13
18
23
28
33
38
43
48

4
9
14
19
24
29
34
39
44
49

5
10
15
20
25
30
35
40
45
50
black

brown

blue, red, grey, green

green

The colour identi cations of the a- and b-cores of


switchboard cables are coded with a basic colour and
colour rings.

yellow

Core colours

blue

No. of cores
in each colour-group

blue
yellow
green
brown
black
blue
yellow
green
brown
black

white

grey

Ring-colours b-core
all c-cores: red
all d-cores: pink
all e-cores: black

Cables with more than 50 twisted elements, the


identi cations code of 51 and above elements are to be
counted again from serial no. 1.
The twisted elements are pairs, triples, ve-core units
Pairs a- and b-cores
triple a-, b- and c-cores
ve-core units a-, b-, c-, d- and e-cores
The cores of 5 twisted elements with same ring
markings of a-cores are bunched to a unit.
Counting: from outside towards inside.
The units are to be counted continuously through
all layers at the same direction with correct colour
countings, beginning with outer layer towards inside.

1097

COLOUR CODE INSTALLATION CABLE


-n<<%G-n++%G-n< 6W <%G
J-H(St)H . . . Bd and J-2Y(St)Y . . . Bd
The Insulating coverings of single cores of a star quad
are marked with black rings:
without printing

a-core
b-core
a-core
b-core

side circuit 1

side circuit 2

The cores of 5 star quads of a sub unit are counted


according to the sequence of basic colours:
Quad 1: basic colour of all cores red
Quad 2: basic colour of all cores green
Quad 3: basic colour of all cores grey
Quad 4: basic colour of all cores yellow
Quad 5: basic colour of all cores white
The marker of units are identi ed with a red helix, the
others with white or uncoloured.
The quads of sub units are counted according to the sequence of basic colours. The units are counted continuously through all layers beginning in the inner layer.

-(n< 6W <%G-(n/L<&<%G-(n+ 6W and


JE-HCH...Bd
3DLUnFRORXUnLGHQWLFDWLRQ
The insulating cores are identi ed with different
basic colours which are repeated sequencely in
each unit.
Basic colours of pairs
Pair

a-core
b-core

blue
red

grey
yellow

green
brown

white
black

2-paired cables: the cores are stranded to a


star quad:
circuit 1: a-core blue
circuit 2: a-core grey
b-core red
b-core yellow
Each unit is assigned to one group of ring. All cores
in each unit are marked with coloured rings and
ring-groups.
Counting direction in all units is from inside to
outside.

Ring-colour and Ring-group


Ring-group 1
Ring-group 2

J-Y(St)Y . . . Lg

Ring-group 3

2-paired installation cables are stranded to a star quad.

Ring-group 4

circuit 1 a-core red, b-core black


circuit 2 a-core white, b-core yellow
8QLWnLGHQWLFDWLRQ
3- and multi-paired installation cables
a-core of 1. pair in each layer is red
other pairs are white
b-core blue, yellow, green, brown, black in
continuous repeat
Counting: from outside to inside

1098

UnitNo.

Ringcolour

Ringgroup

Colouridenti cation tape

1
2
3
4

pink

I
II
III
IIII

5
6
7
8

orange

I
II
III
IIII

9
10
11
12

violet

I
II
III
IIII

13
14
15
16

pink

I
II
III
IIII

blue

17
18
19
20

orange

I
II
III
IIII

red

Cables with more


than 12 units
contain coloured
plastic helix in
addition to ring
code.

COLOUR CODE TELEPHONE OUTDOOR CABLE


A-2Y(L)2Y...Bd and A-2YF(L)2Y...Bd
Design of a main-unit:
Consist of 5 sub-units = 50 pairs (DA)

The Insulating coverings of single cores of a


quad are to be marked with black rings:
without printing

a-core
b-core
a-core
b-core

1 star quad

side circuit 1

side circuit 2

Design of a main-unit:
Consist of 10 sub-units = 100 pairs (DA)

The insulating cores of ve star quads of a sub-unit


must have the following colours:

1 star quad

Quad 1: basic colours of all conductors red


Quad 2: basic colours of all conductors green
Quad 3: basic colours of all conductors grey
Quad 4: basic colours of all conductors yellow
Quad 5: basic colours of all conductors white

1 sub-unit of
5 star quads (10 DA)

The rst sub- or main-unit in each layer is to be marked


by an open helix of plastic tape of red (marker). All other
sub- or main-units must be whipped with an open helix
of white or uncoloured plastic tape.
The quads of a sub-unit are to be counted according to
the sequence of basic colours.
In cables with more than 5 star quads, the sub- and
main-units must be counted continuously beginning
with maker-unit at inner layer towards outside.

COLOUR ABBREVIATIONS ACCORDING TO VDE AND IEC


It is planned to use in future an uniform common colour abbreviations according to IEC 60757
(identical to CENELEC-harmonized document HD 457).
The following table shows the comparison of German and IEC colour abbreviations:
colour

German abbreviation
new
old

Abbreviation
according to IEC 60757

black

SW

sw

BK

brown

BR

br

BN

red

RT

rt

RD

orange

OR

or

OG

yellow

GE

ge

YE

green

GN

gn

GN

blue

BL

bl

BU

violet

VI

vi

VT

grey

GR

gr

GY

white

WS

ws

WH

pink

RS

rs

PK

turquoise

TK

tk

TQ

IEC = International Electredechnical Commission

1099

Silicone

J-H(St)H, Security Cable ..E 30/E 90, HELUCOM-H


JZ-500-HMH/MXMHX, N2XH, RG-H

SiHF, SiHF/GL-P, SiF, SiD, SiFF, SiF/GL, SiD/GL,


SiHF-C-Si, FZ-LS, FZ-LSi

Neoprene-Round/Flat, NSHTU, AIRPORT 400 Hz


H01N2-D/E, H 05/H 07-, A 05/A 07 RN-F

FEP-6Y, PTFE-5Y, Compensating cables-FEP

PUR

PUR-JZ, PUR-JZ-HF, TOPFLEX-PUR, ROBOFLEX,


SUPERTRONIC-PUR, MULTIFLEX-PUR, TOPSERV

Neoprene HELURubber FLON

PE

Coaxial-cable (PE), L2-BUS-cable (PE)


A-2Y(L)2Y, A-2YF(L)2Y, HELUCOM ... 2Y

HELUTHERM 120, HELUTHERM 105, H05V2-K,


H07V2-K, FIVENORM

H 05 V-K, H 07 V-K, H 03 W-F, H05 W-F

ESUY, LifY, PVC-Single cores, EDV-PiMF-CY


ESY, LiFDY, TUBEFLEX/-CY

F-CY-JZ, Y-CY-JZ, JZ-HF-CY, J-Y(St)Y, J-YY, JE-Y(St)Y


S-YY, S-Y(St)Y, TOPFLEX-PVC

JZ-602, JZ-602-CY, TRONIC-CY, LiYCY, JZ-602 RC,


PAAR-TRONIC-CY, SY-JZ, SY-JB, JZ-602 RC-CY

Trago, Lift-2S, JZ 604 TC,


JZ 604-FCY TC, JZ 604-YCY TC

JZ-HF, JZ-HF-CY, JZ-603, JZ-603-CY,


N05W5-F, H05W5-F, H 05WC4V5-K

Li-TPC-Y, PAAR-CY-OZ, CEI 20-22, Bus cables PVC,


RD-Y(St)Y, RE-2Y(St)Yv, Data cables PVC

Temperature up to --- C

Concentration (%)

Chemical
Resistance

JZ-500/600/750, JB, OZ-BL,


PVC- at, TRONIC (LiYY), SUPERTRONIC-PVC

PVC

Substance

Inorganic chemicals
Alums

colts.

20

Aluminium salts

each

20

Ammonia, wat.
Ammonium acetate, wat.

10

20

each

20










Ammonium carbonate, wat.

each

20

Ammonium chloride, wat.

each

20

Barium salts

each

20

Boric acid

100

20

Calcium chloride, wat.

colts.

20

Calcium chloride, wat.

10 40

20

Calcium nitrate, wat

colts.

20

Chromium salts, wat.

colts.

20

20

Potassium chlorate, wat.

colts.

20

Potassium chloride, wat.

colts.

Potassium carbonate, wat.

Potassium dicromate, wat.


Potassium iodie, wat.
Potassium nitrate, wat.

colts.

20

20








20

Potassium permanganate, wat.

20

Potassium sulphate, wat.

20







20




Copper salts

colts.

20

Megnesium salts

colts.

20

Sodium bicarbonate (Natron), wat.

20

Sodium bisulphite (Soda), wat.

20

Sodium chloride (Cook salt), wat.

20

Sodium thiosulfat, wat.

20

Soda Lye




50

20

Nickel salts, wat.

colts.

20

Nitrobenzene

100

50

50

20

Mercury

100

20

Mercury salts

colts.

20

30

20

Phosphoric acid

Nitric acid
Hydrochlorid acid

conc.

Sulfur dioxide
Carbon disul de
Sulfuric acid

50

20

20

20

50

Hydrogen sul de

20

20




Silver salts, wat.


2

20

100

Water (dest.)

20

Hydrogen peroxide, wat.

20

Zinc salts, wat.

20

20

Stannous chloride



*

resistant
conditionally resistant
not resistant
IRULQGLYLGXDOFDVHSOHDVHYHULI\

1100

each = each concentration


colts. = cold saturated
wat. = watery, liquid




Sea water

Cleaning uid lye





The information mentioned in this summary is given to the best of our own knowledge and based upon our
long standing experience. But we would like to direct your attention to the fact, that the information is given
without obligation. A nal judgement can only be made in practice.

1)

FEP-6Y, PTFE-5Y, Compensating cables-FEP

HELURubber FLON

Neoprene

Neoprene-Round/Flat, NSHTU, AIRPORT 400 Hz


H01N2-D/E, H 05/H 07-, A 05/A 07 RN-F

Silicone

SiHF, SiHF/GL-P, SiF, SiD, SiFF, SiF/GL, SiD/GL,


SiHF-C-Si, FZ-LS, FZ-LSi

J-H(St)H, Security Cable ..E 30/E 90, HELUCOM-H


JZ-500-HMH/MXMHX, N2XH, RG-H

20

PUR

PUR-JZ, PUR-JZ-HF, TOPFLEX-PUR, ROBOFLEX,


SUPERTRONIC-PUR, MULTIFLEX-PUR, TOPSERV

20
30

PE

Coaxial-cable (PE), L2-BUS-cable (PE)


A-2Y(L)2Y, A-2YF(L)2Y, HELUCOM ... 2Y

HELUTHERM 120, HELUTHERM 105, H05V2-K,


H07V2-K, FIVENORM

H 05 V-K, H 07 V-K, H 03 W-F, H05 W-F

ESUY, LifY, PVC-Single cores, EDV-PiMF-CY


ESY, LiFDY, TUBEFLEX/-CY

F-CY-JZ, Y-CY-JZ, JZ-HF-CY, J-Y(St)Y, J-YY, JE-Y(St)Y


S-YY, S-Y(St)Y, TOPFLEX-PVC

JZ-602, JZ-602-CY, TRONIC-CY, LiYCY, JZ-602 RC,


PAAR-TRONIC-CY, SY-JZ, SY-JB, JZ-602 RC-CY

Trago, Lift-2S, JZ 604 TC,


JZ 604-FCY TC, JZ 604-YCY TC

JZ-HF, JZ-HF-CY, JZ-603, JZ-603-CY,


N05W5-F, H05W5-F, H 05WC4V5-K

Temperature up to ...C

Li-TPC-Y, PAAR-CY-OZ, CEI 20-22, Bus cables PVC,


RD-Y(St)Y, RE-2Y(St)Yv, Data cables PVC

Concentration (%)

Chemical
Resistance

JZ-500/600/750, JB, OZ-BL,


PVC- at, TRONIC (LiYY), SUPERTRONIC-PVC

PVC

Substance

Organic chemicals
Aceton
Formic acid
Aniline

50

Petrol

20

Benzene

50

Succinic acid, wat.

colds.

Brake uid

20

100







Butane

20

Butter

50

Chlorobenze

30




Chloroprene

20

Diethylether

20

Diethylprestone

50

50

20

Diesel oil
Glacial acetic acid
Acetic acid
Ethyl alcohol

20
20
100

Ethyl chloride
Ethylene glycol
Freon
Gear oil
Glycerin

20

100

50

20

100

20

Methanol

20
100

Methylen chloride

20
10

*


*










Mineral oil




*

Motor oil

120

Olive oil

50

20

Vegetable oils

Vegetable fats

colds.

Paraf n oil




Cutting oil

*

20

100

20

100

20

Tar acid

Toluene
Trichloroethylene




20

Carbon tetrachloride




20

Oxal acid

50

Machine oil

Lactic acid

100

Kerosene

Methyl alcohol

each

Hydraulic oil
Isopropyl alcohol




Tartaric acid, wat.

Citric acid




*
1)

resistant
conditionally resistant
not resistant
IRULQGLYLGXDOFDVHSOHDVHYHULI\
PUR-material is resitant

each = each concentration


colds. = cold saturated
wat. = watery, liquid

The information mentioned in this summary is given to the best of our own knowledge and based upon our
long standing experience. But we would like to direct your attention to the fact, that the information is given
without obligation. A nal judgement can only be made in practice.

1101

CHEMICAL RESISTANCE OF PUR (POLYURETHANE)


Substance
Aceton
Alums
Aluminium chloride
Formic acid
Ammonia
Ammonium carbonate
Ammonium chloride
Aniline
ASTM-Oil I
ASTM-Oil II
ASTM-Oil III
ASTM-Fuel No. I
ASTM-Fuel No. II
ASTM-Fuel No. III

Concentration
(%)

10
30
10














Benzene
Brake uid ATE
Butanol
Butyl acetate
Calcium chloride
Chlorobenzene
Chloroform
Chloroprene
Chromic acid
Cyclohexan
Cyclohexanon

Classi cation
of
requirement





40








Substance

Concentration
(%)

Magnesium chloride
Methanol
Mythyl acetate
Mythyl chloride
Methylethylketon
Mythylglycol
Mythylglycolacetate
Lactic acid
Mineral oil
Motor oil

30
<5

Sodium chloride
Sodium perchlorate solut.
Soda lye

10

10

10

Classi cation
of
requirement







*




Olive oil
Ozone




Paraf n oil
Perchlore ethylene
Petroleum ether
Petroleum
Vegetable oils
Vegetable fats
Phosphoric acid





50





Nitric acid
30
Hydrochlorid acid, concen.
Cutting oil
Carbon disul de
Sulfuric acid
Sea water
Silver salts
20



*










Tetrachloroethylene
Carbon tetrachloride
Tetrahydrofuran
Toluene
Trichlorethylene







Freon 12
Freon 22




Tataric acid

Hydraulic oil SAE 90


Glycerin
Glycol

*



Isopropanol

Diethylether
Diethylprestone
Diesel oil
Dimethylformamide
Ferric-III-chloride
Acetic acid 2080
Ethanol
Ethyl ether
Ethylacetate
Ethylencloride

Potash lye
Bichromate of potash
Potassium nitrate
Potassium permanganate
Kerosene

1102




10
10
100

10





Xylon

100

< 10




resistant

vastly resistant
conditionally resistant

not resistant

*for individual case, please verify

The information mentioned in this summary is given to the best of our own knowledge and
based upon our long standing experience. But we would like to direct your attention to the
fact, that the information is given without obligation. A nal judge-ment can only be made in
practice.

CHEMICAL RESISTANCE OF FLUORINATED POLYMERIC


MATERIALS
The Fluorinated polymeric is resistent against following chemical materials
Abietin acid
Acetone
Acetone phenon
Acetic anhydride
Acetic acid
Acryl hydride
Allylic acetate
Allylic metacrylacid
Aluminium chloride
Ammonia, liquid
Ammonium chloride
Aniline
Benzene chloride
Benzonitrile
Benzyl alcohol
Borax
Bromine
Butyl acetate
Butyl
Calcium chloride
Carbon bisul de
Cetane
Chlorine
Chlorobenze
Chloroform
Chloroprene
Chlorosulfonic acid
Chromic acid
Cyclohexan
Cyclohexanon
Diethyl Carbonate
Dibutyl-Phthalide
Dibutyl-Sebacat
Di-isobutyl Adipt
Dimethyl ether
Dimethyl Formamide
Dimethyl hydrazine
Dioxane

Esachloroethane
Ethyl Exoate
Ethyl ether
Ethyl alcohol
Ethyl acetate
Ethylene bromide
Ethylene glycol
Ferric chloride
Fluoride naphthalene
Fluoride nitrobenzene
Fomaldehyde
Formic acid
Furan
Hexane hydrazine
Hydrochlorid acid
Hydrogen superoxide
Iron phosphide
Lead
Magnesium chloride
Mercury
Metacryl acid
Methanol
Methyl ethyl keton
Methyl metacryl acid
Methylenchloride
Naphtalene
Naphthole
N-Butylamine
Nitric acid
Nitromethane
Nitrogen tetroxyde
not synthetic nitrobenze
N-octadecyal alcohol
2-Nitro butanol
2-Nitro-Methyl propanol

Pentachloro benzamide
Perchloro ethylene
Permanganate
Petrol Phenol
Phosphorus pentachloride
Phosphoric acid
Phthalic acid
Pinene
Piperidine
Potassium
Potassium acetate
Potassium hydroxide
Polyacryonitril
Pyridine
Stannous chloride
Sodium hydroxide
Sodium hydochloride
Sodium peroxide
Solvents
Soaps
Sulfur
Sulfuric acid
Tetra bromothane
Tetrachlorethane
Triethanolamine
Trichloracetic acid
Trichloroethylene
Tricresylic phosphate
Toluene
Vinylmetracrylate
Washing mediums
Water
Xylol
Zinc chloride

Oils, from vegetables


Oils, from animals
Ozone
The following chemical substance attack no Fluorinated polymeric
Ethyl alcohol
Vapour
Hydro uoric acid
Aviation gasoline
Hydraulic liquid-Skydrol
Isopropyl alcohol
Carbon chlorid

Soda
Crude petroleum
Nitric acid concentr.
Sea water
Sulfuric acid (30%)
Transformer Oil
Turbine fuel JP 4

The information mentioned in this summary is given to the best of our own knowledge and based upon our
longstanding experience. But we would like to direct your attention to the fact, that the information is given without
obligation. A nal judgement can only be made in practice.
1103

FLUORINATED POLYMERIC MATERIALS:


PTFE, FEP, PFA, ETFE
The chemical resistance of polymers with a high uorine content is exceptionally high. The electrical insulating and
dielectric properties of these materials are also very good.
Fluorpolymere Werkstoffe sind: HELUFLON-PTFE, HELUFLON-FEP, HELUFLON-PFA, HELUFLON-ETFE
HELUFLON-PTFE
HELUFLON-FEP
HELUFLON-PFA
HELUFLON-ETFE

Polytetra uoroethylene (5Y)


Tetra uoroethylene per uoropropylene copolymer (6Y)
Tetra uoroethylene per uoroalkoxy copolymer (51Y)
Ethylenetetra uoroethylene copolymer (7Y)

Fluorpolymere is resistant against nearly all known chemical compounds.


Fluorpolymere has a smooth surface of extremely low surface tension which is why virtually nothing adheres to this
material.
Fluorpolymere is moisture rejecting, doesnt swell and is not be damaged by welding.
Fluorpolymere is used, where conventional material wouldnt resist the environmental conditions. Fluorpolymere is
applied in the civil and military sector as well as in the aviation- and astronautics technology.
Fluorcarbonresins have following important characteristics::
high heat-resistance during permanent operation
HELUFLON-FEP
up to 205 C
HELUFLON-PTFE
up to 260 C
outstanding resistant against dielectric strength
constant dielectric characteristics
no moisture absorption
resistant against nearly all chemical products
insensitive to environmental in uences, weatherproof and resistant to irradiation from the sun and
temperature uctuations
good mechanical characteristics, no formation of cracks, wear-resistant
low coef cient of friction
no action of light (also uv)

1)

Break-down resistance
kV/ mm (20C)

Tension
MPa (20C)

Breaking point
%( 20C)

Porosity
%( 20C)

Environmental resistance

Flammability

Resistance
to
chemicals

Radiation
resistance 1)
x104 GY

51Y

Speci c
resistance
Ohm cm (20C)

PFA

Density
103 kg/ m3 (20C)

5Y

Dielectric number
at 60 Hz (20C)

6Y

PTFE

Break-down
temperature, melting
point (C)

FEP

Nominal temperature
temporary (C)
(hours)

7Y

Nominal temperature
permanent (C)
approx. 25000 h

ETFE

Material initial code

Insulation material

Characteristics

100
+150
100
+205
190
+260
190
+260

+180

+270

2,6

1,70

1016

36

45

150 300

0,02

very good

n.e.f.

very good

200

+230

+290

2,1

2,15

10

25

20 25

250 300

0,01

very good

n.e.f.

very good

0,02

+300

+327

2,0

2,18

1018

20

35 45

350 400

0,01

very good

n.e.f.

very good

0,02

+280

+310

2,1

2,20

1016

25

30

300

0,01

very good

n.e.f.

very good

0,02

Values shown include high dosage


and ca. 50% rest smoldering values

n.e.f. = no ammable

Insulation and jacket type abbreviations


DIN/VDE
7Y
6Y
5Y
51Y

1104

Material
ETFE
FEP
PTFE
PFA

18

CHEMICAL RESISTANCE OF SILICONE


Substance

Acetamide
Acetone
Aniline
Petrol
Brake uid AT
Butanol
Butylacetate
Calcium hydroxide, (saturated)
Chlorbenzene
Cloroform
Clophene
Vapour up to 2,5 at
Diphenyl
Diesel oil
Dinamo oil
Mineral oil
Acetic acid
Hydro uor acid 5%
Gear oil DTE BB
Gear oil DTE HH
Gear oil DTE extra heavy
Gear oil Type SEA 90
Prestone
Glycerin
Hexa ethoxydisiloxane
High pressure compressor oil
Isopropyl alcohol
Potassium 20%
Potassium hydroxide 50%
Potassium permanganate solution
Carbolineum
Cooking salt solution 10%
Carbon tetrachloride
Compressor oil, light
Ball bearing fat
Linseed oil

Test period
7 days
Temperature C
150
20
100
20
100
117
20
20
20
20
150
138
150
20
150
20
20
20
150
150
150
150
20
100
20
150
82
20
20
20
20
20
20
150
150
100

 lresistant
 conditionally resistant
 not resistant

Classi cation
of
requirement





































Test period
7 days
Temperature C
65
20
150
150
150
150
150
150
20
20
20
150
150
20
20
20
60
20
20
150
150
20
20
20
20
20
20
20
20
20
150
20
20
150
100

Substance
Methanol
Methylen chloride
Mineral oil ASTM No. 1
Mineral oil ASTM No. 3
Mineral oil SEA 10
Mineral oil SEA 20
Mineral oil SEA 30
Motor oil viscose static
Sodium 20%
Soda 50%
Nitrobenzene
Oleic acid
Olive oil
Perchlor
Petroleum ether
Petroleum
Phenol
Phosphoric acid 30%
Pyridine
Regulator oil
Castor oil
Hydrochlorid acid 10%
Nitric acid conc.
Nitric acid 10%
Sulfuric acid, conc.
Sulfuric acid, 10%
Shock absorber oil
Styrol
Turbentine oil
Toluene
Transformer oil
Tri
Tri glycol
Vaseline
Water

Classi cation
of
requirement




































The information mentioned in this summary is given to the best of our own knowledge and
based upon our long standing experience. But we would like to direct your attention to the fact,
that the information is given without obligation. A nal judgement can only be made in practice.

RESISTANCE OF SUBSTANCES AGAINST SOLVENTS,


OILS AND FATS
Substance

PVC
Y

















Alcohol, methylated spirit


Brake uid for vehicles
Bromide chlorid uormethane
Jet gasoline IP4
de-icing and icing protective agent
Aircraft lubricating grease
Hydraulic oil on bas of mineral oil
Hydraulic liquid (chlor-free silicone liquid)
Hydraulic liquid (synthetic)
Methylethylketon
Otto-gasoline, diesel gasoline
Lubricating oil for recebrocating engine SAE 10 W
Lubricating oil for jet engine (synthetic)
Toluene-Isooctane (Toluene 30%, Isooctane 70%)
Trichlorethane
Urine
 lresistant
 conditionally resistant
 not resistant

PVC = Polyvinylchloride Y
PA
= Polyamid 4 Y
PTFE = Polytetra uorethylene 5 Y

PA
4Y

















PTFE
5Y

















FEP
6Y

















ETFE
7Y

















FEP = Fluorethylenepropylene 6 Y
ETFE = Tetra uorethylene 7 Y

1105

HALOGEN-FREE SECURITY CABLES AND WIRES


What are halogens?
Halogens formation of salt are the elements as
uorine, chlorine, bromine and iodine.
Fluorine and chlorine are important for cables and
wires as atoms in the plastic molecules, for example
uorine plastics or PVC (polyvinyl chloride) are of
signi cance and bromine as component of ame
protection additives.
When is a cable halogen-free ?
The burning behaviour of cables and wires is very
important for the installation in buildings and also
in control plants.
Thereby the following points are very important:
Behaviour under ame in uence i. e. the
in ammability as well as the propagation of re
Subsequent damage by formation of corrosive
and toxic gases
Development of smoke density (darkening of
emergency exits hindered the re extinguishing
works)
Cables produced of not halogen-free (halogenated)
materials such as mainly the materials with chlorine
in the molecule-chain: Polyvinyl chloride (PVC),
chloroprene rubber (CR), chlorinated polyethylene (CM),
chlorsulfonated polyethylene (CSM) and uorhydrocarbons.
Polytetra uorethylene (PTFE)
Fluorethylenepropylene (FEP)
Per uoralkoxypolymeric (PFA)
These materials have a better behaviour in case of re.
These are hardly combustible or not ammable and
vastly self-extinguishing. Due to this effect and in
case of re the released molecules constituents
chlorine and uorine, which hinder the admittance
of oxygen to the re location and suffocate the ame.
The remarkable disadvantages of these materials are
existing in the fact that the released chlorine and orine
atoms composite themselves with hydrogen which
is decomposed from plastic material as well as with
hydraulic acid or hydro oric acid from the existing air.
These compositions are extremely corrosive and also
toxic. In consequence the damages by corrosion are often
higher than the actual damage caused by re.
Halogen-free cables contain no halogens, i. e. the
insulation and sheath materials of these cables are
composed with polymers on the basis of pure
hydrocarbons. By burning such kind of materials,
produce no corrosive and toxic gases but only water
vapour and carbondioxide.

1106

Polymers like polyethelene (PE) or polypropylene (PP) are


halogen-free. These materials are easy ammable and
not self-extinguishing.
Halogen-free cables for the security requirements must be
hardly ammable and self-extinguishing. This happens
by using the special polymer compounds, containing the
considerable percentage of ame protective materials.
Such kind of protective materials consist for example, of
an aluminium hydroxide which on one side cools the re
location by setting free of crystal water and on the other
side the released water vapour hinders the admittance of
oxygen and thereby this suffocates the ame. By using of
additional supporting tapes and lling yarns of glass
web, mica and similar materials the functionallity for
example of E 90 can be realised with the suitable
cable accessories.
Application
The application of halogen-free security cables and wires
are speci ed more and more with increasing
numbers for the buildings where people gather or
everywhere, where safety conciousness to protect
the human life and valuable materials take a special
signi cance. For example,
Hospitals, airports, in multi-storey buildings, stores
and shops, hotels, theaters, cinemas, schools etc.
Fire warning plants, alarm systems, ventilation
systems, escalators, lifts, safety lights, operation and
intensive stations, maintenance equipment
Underground railways and other railway plants
Data processing installations
Power stations and industrial plants with high valuable
machines and materials or risky potentials
Mining works
Shipbuilding and offshore plants
Emergency power supply works
HELUKABEL-Security Cables and
Wires and the advantages
Flame retardant and hardly combustibility so that no
ame propagation in case of re can be resulted
Halogen-free no evolution of corrosive gases
In case of burning, the halogen-free cables emits
low smokeG

HALOGEN-FREE SECURITY CABLES AND WIRES


The danger of toxic gases caused by re is far inferior
Low caloric load
Remarkable longer electrical functionallity and ame
in uence
Insulation integrity for at least 30 minutes as well
as 180 minutes at 800C under re condition
Suitable for emergency service up to 180 minutes
Radiation resistance up to 200 x 106 cJ/kg
(up to 200 Mrad)
These characteristics are obtained by using of a exible
halogen-free basis material aluminium hydroxide Al
(OH)3 .
Caloric load values
(heat of combustion)
For designing a building the criterions of the caloric
load values are very important. The caloric load values
of the modern halogen-free cables are reduced by
corresponding additives.
The speci c heating values of the non-metallic raw
materials for cables are speci ed to DIN 51900. The
values of the caloric load or heat of combustion for
electrical cables are given per running meter in the
following tables.
Combustible cable insulations or open building
materials of class B1 are regarded as harmless so
far as the resulted caloric load is distributed as
proportionale as possible and is valid  7 kWh/m2
The conversion of the values:
1 MJ/m2
1 kWh/m2

 0,278 kWh/m2
 3,6 MJ/m2

Regulations
According to DIN VDE 0108 supplement 1:
The total caloric load of the cables are allowed up to
14 kWh per m2 of the eld areas if only halogen-free
cables with improved characteristics in the case of
re are used.
If you use PVC cables the total caloric load is only up
to 7 kWh per m2
Tests
The characteristics of the security cables are tested
according to DIN VDE speci cations:
%HKDYLRXULQUH

Test method A test on single cable


,(&n
Test sample of 600 mm cable length shall be in a
position vertically hanging. A propane gas burner
( 8 mm) shall be at an angle of 45 to the axis
and the ame of approx. 100 mm below the lower
edge of the sample. Flame in uence max. 20 s.
The test is passed, if the sample has not burned or the
ame extinguished by itselfs and the damage by re
doesnt reach the remotest upper side of the sample.
39&VHOInH[WLQJXLVKLQJDQGDPHUHWDUGDQW
according to 9'(nnn',1(1nn
,(&n HTXLYDOHQWWR',19'(7HLO
WHVWPHWKRG% 
Test sample of 600 mm cable length shall be in a
position vertically hanging. A propane gas burner
( 8 mm) shall be at an angle of 45 to the axis and
the ame of approx. 100 mm below the lower edge
of the sample. Flame in uence, depending on cable
weight, 1 to 2 minutes.
The test is passed, if the sample has not burned or the
ame extinguished by itselfs and the damage by re
doesnt reach the remotest upper side of the sample.
Test method C test on bunched cables
 VLPLODU,(&n+'',1(1
 n9'(nn
Test samples of 360 cm cable length are laying parallel
side-by-side attached to a test-ladder, which is hanging
vertically with a distance of 150 mm to the furnace. The
sample should be amed with a ame length of 60 cm
on the test sample at approx. temperature 800C by
a burner width of approx. 250 mm. The test duration
should be 20 minutes.
The test is passed, if the sample has not burnedor the
ame extinguished by itself and the damage by re
does not reach the remotest upper side of the sample.
Corrosivity of cumbustion gases
According to VDE 0482 part 267/DIN EN 50267-2-2 /
IEC 60754-2 (is equivalent to DIN VDE 0472 part 813).
For the performance of the test procedure the insulation
and sheath materials are to be put in the moveable
furnace, preheated to 750 to 800C. The burning gas is
conducted through two gas-washing bottles.
The test shall be regarded as passed when the
measured pH-value is  4,3 and the electrical
conductivity  100 S.cm-1.
During this test all the not desired components of
the materials are precipitated such as all halogens,
sulphur and nitrogen.

According to IEC 60332-1, IEC 60332-2, IEC 60332-3.

1107

HALOGEN-FREE SECURITY CABLES AND WIRES


Continuance of insulation effect
XQGHUGLUHFWUHFRQGLWLRQV
According to DIN VDE 0472 partl 814 IEC 60331
Test sample of 1200 mm cable length is xed in a
horizontal position, 75 mm over the gas brenner. The
rated voltage of 3 A fuse is xed between the core
groups. The burner ame is so to regulate that the
temperature on cable should be 80050C. The
measuring can be effected until the fuse is blown.
Test voltage 400 V for power cables and wires
Test voltage 110 V for telecommunication cables
The test shall be regarded as passed when no 3 A
fuse has blown during the test period between
20 to 180 minutes.
1RQn+DORJHQYHULFDWLRQ
According to VDE 0482 part 267/DIN EN 50267-2-1/
IEC 60754-1 (is equivalent to DIN VDE 0472 part 815).
The corrosion test of gases caused by re is carried out
to the test materials, not of complete cable samples. The
proof of halogen is effected by chemical analysis.
Materials with a content of:
 0,2% chlorine and
 0,1% uorine
are regarded as halogen-free.
Smoke density
According to VDE 0482 part 1034-1+2 / IEC 610341+2 / DIN EN 61034-1+2 / BS 7622 Teil 1+2
(is equivalent to DIN VDE 0472 part 816).
The test of smoke density is effected to a single cable,
laid in a horizontal position within a room of 3 meter
cube. The photometrically measured absorption of light
is a measuring unit (in %) of light transmittance for the
smoke density.
The test is regarded as passed when the light absorbtion
appears within 40 minutes and the following values shall
be obtained for light transmission.
Cable
> 3 5 mm
> 510 mm
> 1020 mm
> 2040 mm
> 40

Transmission of Light
40%
50%
60%
60%
70%

Functionality of electric cable systems


According to DIN 4102 part 12 (system test)
DIN 4102 part 12 describes the requirements and
measurements necessary in achieving circuit integrity of a
complete electric cable system in case of re.

1108

Cable systems
Regarded as cable systems are power cables, insulated
power cables and wires, telecommunication installation
cables for telephone and data transmission and raildistributors including their corresponding connecting
devices such as the necessary ducts and conduits,
coatings and coverings, connecting elements, supporting
devices, cable trays and clamps.
Functionality
According to DIN VDE 4102 part 12
The functionality is given, when during the test under re
no short circuit and no interruption of current ow occure
in the tested electrical cable system.
According to this standard, the security cables are always
to be tested together with the corresponding supporting
devices, clamps, holder and mounting accessories.
Note: The above de ned functionality has no relawtionship with the continuance of insulation effect under re
conditions according to DIN VDE 0472 part 814.
Test
During this test under re a complete cable installation
will be tested in a large combustion chamber, i. e. cables
and wires including clamps, supporting devices, holders,
dowels etc.
Test voltage for power cables:
Test voltage for telecommunication cables:
Current load:

380 V
110 V
3A

The combustion chamber is to be heated up according to


ETK (Standard temperature curve).
The test period is distinguished in 3 classes:
E30 for the functionality  30 minutes
E60 for the functionality  60 minutes
E90 for the functionality  90 minutes
Raise of temperature in combustion chamber:
For E30 to approx. 820C
For E60 to approx. 870C
For E90 to approx. 980C
After passing the functionality test, this will be certi ed
with the class identi cation as E30, E60 or E90.
Note: At the moment the class E60, which is speci ed
in DIN-VDE standards, is not applied for economical and
technical reasons.
G

HEAT-RESISTANCE CLASSES
Class

Insulating material

Impregnation material

max. continuous
temperature

Cable type

Cotton, Synthetic and natural silk,


Polyamide bres, Paper,
Polyvinylchloride (PVC), Polyethylene (PE),
Vulkanised rubber

90C

HELUKABEL
PVC + Neoprene
cables

Cotton, Synthetic and natural silk,


Polyamide, Paper, heat-resistant
impregnated textiles, Polyester resin

Bitumous varnish Synthetic resin


varnish Insulating oil and
synthetic dielectrical uids

105C

HELUTHERM
single cores, control cables
UL + CSA-approved

(E)

Special wire enamel,


Special synthetic foils,
Compressed material with cellulose llers,
Paper and cotton tapes

Synthetic resin varnish and


Polyester resin, both with a
permissible continuous withstand temperature of > 120C

105C
(short time
operation 120C)

HELUTHERM 120

Glass bre, Micaproducts,


Special synthetic foils,
Compressed materials with mineral llers

As under E but with a permissible continuous withstand


temperature of > 130C

145C

HELUTHERM 145

Glass bre, Micaproducts,


Aromatic polyamides,
Impregnated glass bre braides

Resins with a permissible


continuous withstand
temperature of > 155C

155C

HELUTHERM 145

Glass bre, Micaproducts,


Aromatic polyamides, Silicone rubber,
Polyamide foils, PTFE

Silicone resins with a


permissible continuous withstand
temperature of > 180C

180C

Silicone + HELUFLON
tinned conductors

Mica, Porcelain, Glass, Quartz,


and similar re resistant materials

As under H but with a permissible continuous withstand


temperature of > 225C

> 180C

HELUFLON PTFE+FEP with


tinned or nickel plated
conductors, HELUTHERM
400/600/800/1200

CALORIC LOAD VALUES (HEAT OF COMBUSTION)


For designing a building the criterions of the caloric
load values are very important. The caloric load values
of the modern halogen-free cables are reduced by
corresponding additives.
The speci c heating values of the non-metallic raw
materials for cables are speci ed to DIN 51900. The
values of the caloric load or heat of combustion for
electrical cables are given per running meter in the
following tables.
The tables are subdivided according to the different cable
designs, with halogen-free or halogenated insulation,
number of cores with different cross-sections.
With these tables of the caloric load values of our cables
we will give you the possibility to accomodate your
calculations for the application of these cables.

Regulations:
The total caloric load of the cables are allowed up to 14
kWh per m2 of the eld areas if only halogen-free cables
with improved characteristics in the case of re are used.
If you use PVC cables the total caloric load is only up to 7
kWh per m2.
The caloric load values Hu (calculated value):
PVC-core insulation
Hu
6,3 kWh/kg
PVC-sheath material Hu
5,7 kWh/kg
PVC (lower limint)
Hu
5,6 kWh/kg
H-core insulation
Hu
4,8 kWh/kg
H-sheath material
Hu
4,2 kWh/kg
PE in general
Hu
12,2 kWh/kg
PP in general
Hu
12,8 kWh/kg
The conversion of the values:
1 MJ/m2  0,278 kWh/m2, 1 kWh/m2  3,6 MJ/m2

1109

CALORIC LOAD VALUES OF HALOGEN-FREE SECURITY


CABLES AND INSULATED WIRES
Type
NHXAF

NHXMH

dimension
n x mm2

caloric load
kWh/m

Type

1 x 0,75
1 x 1,0
1 x 1,5
1 x 2,5
1x 4
1x 6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
2 x 1,5 re
2 x 2,5 re

0,031
0,033
0,049
0,059
0,074
0,090
0,112
0,137
0,204
0,235
0,323
0,381
0,504
0,30
0,35

N2XH

3 x 1,5 re
3 x 2,5 re
3 x 4 re
3 x 6 re
3 x 10 re

0,33
0,38
0,49
0,60
0,78

4 x 1,5 re
4 x 2,5 re
4 x 4 re
4 x 6 re
4 x 10 re

0,37
0,42
0,49
0,68
0,90

5 x 1,5 re
5 x 2,5 re
5 x 4 re
5 x 6 re
5 x 10 re

0,42
0,49
0,70
0,79
1,04

7x
7x
10 x
12 x
24 x
N2XH

1110

1,5 re
2,5 re
1,5 re
1,5 re
1,5 re

0,48
0,64
0,61
0,69
1,14

1 x 2,5 re
1x
4 re
1x
6 re
1 x 10 re
1 x 16 rm
1 x 25 rm
2 x 35 rm
1 x 50 rm
1 x 70 rm
1 x 95 rm
1 x 120 rm
1 x 150 rm
1 x 185 rm
1 x 240 rm
1 x 300 rm

0,14
0,17
0,18
0,21
0,29
0,39
0,46
0,53
0,55
0,63
0,72
0,90
1,08
1,22
1,32

2x
2x
2x
2x
2x
2x
2x
2x
2x

0,45
0,50
0,59
0,67
0,81
1,19
1,53
1,79
2,13

1,5 re
2,5 re
4 re
6 re
10 re
16 rm
25 rm
35 rm
50 rm

N2XCH

dimension
n x mm2

caloric load
kWh/m

Type

dimension
n x mm2

BrandlastkWh/m

3 x 1,5 re
3 x 2,5 re
3 x 4 re
3 x 6 re
3 x 10 re
3 x 16 rm
3 x 25 rm
3 x 35 rm
3 x 50 rm

0,48
0,56
0,65
0,73
0,86
1,19
1,65
1,95
2,31

N2XCH

4 x 1,5 re
4 x 2,5 re
4 x 4 re
4 x 6 re
4 x 10 re
4 x 16 rm
4 x 25 rm
4 x 35 rm
4 x 50 rm
4 x 70 rm
4 x 95 rm
4 x 120 rm
4 x 150 rm

0,54
0,63
0,73
0,82
0,99
1,43
1,97
2,31
2,89
3,00
3,90
4,77
6,81

5 x 1,5 re
5 x 2,5 re
5 x 4 re
5 x 6 re
5 x 10 re
5 x 16 rm
5 x 25 rm
5 x 35 rm
5 x 50 rm

0,62
0,70
0,82
0,91
1,11
1,68
2,35
2,81
3,42

4 x 25/rm 16
4 x 35/rm 16
4 x 50/rm 25
7 x 1,5/re 1,5
7 x 2,5/re 2,5
10 x 1,5/re 2,5
10 x 2,5/re 4
12 x 1,5/re 2,5
12 x 2,5/re 4
14 x 1,5/re 2,5
14 x 2,5/re 4
19 x 1,5/re 4
19 x 2,5/re 6
24 x 1,5/re 6
24 x 2,5/re 10
30 x 1,5/re 6
30 x 2,5/re 10
40 x 1,5/re 10
40 x 2,5/re 10
1 x 2,5 re
1 x 4 re
1 x 6 re
1 x 10 re
1 x 16 rm
1 x 25 rm
1 x 35 rm
1 x 50 rm
1 x 70 rm
1 x 95 rm
1 x 120 rm
1 x 150 rm
1 x 185 rm
1 x 240 rm
1 x 300 rm

1,94
2,27
2,77
0,50
0,57
0,66
0,77
0,74
0,86
0,81
0,95
1,02
1,19
1,25
1,47
1,47
1,77
1,90
2,23
0,22
0,35
0,38
0,43
0,50
0,68
0,76
0,90
1,09
1,29
1,49
1,84
2,24
2,67
3,67

7 x 1,5 re
7 x 2,5 re
10 x 1,5 re
10 x 2,5 re
12 x 1,5 re
12 x 2,5 re
14 x 1,5 re
14 x 2,5 re
19 x 1,5 re
19 x 2,5 re
24 x 1,5 re
24 x 2,5 re
30 x 1,5 re
30 x 2,5 re
2 x 1,5/re 1,5
2 x 2,5/re 2,5
2 x 4/re 4
2 x 6/re 6
2 x 10/re 10

0,51
0,58
0,68
0,78
0,76
0,88
0,84
0,97
1,05
1,21
1,31
1,53
1,54
1,80
0,44
0,49
0,59
0,66
0,80

3 x 1,5/re 1,5
3 x 2,5/re 2,5
3 x 4/re 4
3 x 6/re 6
3 x 10/re 10
3 x 16/rm 16
3 x 25/rm 16
3 x 35/rm 16
3 x 50/rm 25

0,48
0,55
0,64
0,72
0,85
1,18
1,59
1,91
2,27

4 x 1,5/re 1,5
4 x 2,5/re 2,5
4 x 4/re 4
4 x 6/re 6
4 x 10/re 10
4 x 16/rm 16

0,54
0,62
0,72
0,82
1,00
1,37

1 +;+n(
orange

2 x 1,5 re
2 x 2,5 re
2 x 4 re
2 x 6 re
2 x 10 re
2 x 16 rm
2 x 25 rm
2 x 35 rm

0,68
0,74
0,84
0,95
1,13
1,34
1,94
2,16

3 x 1,5 re
3 x 2,5 re
3 x 4 re
3 x 6 re
3 x 10 re
3 x 16 rm
3 x 25 rm
3 x 35 rm
3 x 50 rm
3 x 70 rm
3 x 95 rm
3 x 120 rm
3 x 150 rm
3 x 185 rm
3 x 240 rm

0,72
0,79
0,90
1,03
1,23
1,47
1,92
2,47
3,03
3,90
4,76
4,63
5,67
6,94
8,84

4 x 1,5 re
4 x 2,5 re
4 x 4 re
4 x 6 re
4 x 10 re
4 x 16 rm
4 x 25 rm
4 x 35 rm
4 x 50 rm
4 x 70 rm
4 x 95 rm

0,85
0,94
1,07
1,22
1,46
1,74
2,57
2,96
3,72
4,85
5,83

CALORIC LOAD VALUES OF HALOGEN-FREE SECURITY


CABLES AND INSULATED WIRES
Type
1 +;+n(
orange

dimension
n x mm2
4 x 120
4 x 150
4 x 185
4 x 240

caloric load
kWh/m
rm
rm
rm
rm

7,26
8,92
10,38
11,76

5 x 1,5 re
5 x 2,5 re
5 x 4 re
5 x 6 re
5 x 10 re
5 x 16 rm
5 x 25 rm

0,99
1,09
1,25
1,43
1,72
2,05
3,05

7x
7x

1,5 re
2,5 re

1,16
1,29

10 x
10 x
12 x
12 x
14 x
14 x
19 x
19 x
24 x
24 x
30 x
30 x

1,5 re
2,5 re
1,5 re
2,5 re
1,5 re
2,5 re
1,5 re
2,5 re
1,5 re
2,5 re
1,5 re
2,5 re

1,47
1,63
1,84
2,05
2,09
2,42
2,52
2,79
3,30
3,66
3,77
4,19

1 +;&+n( 2 x 1,5/ 1,5


orange
2 x 2,5/ 2,5
2x 4 / 4
2x 6 / 6
2 x 10 /10

re
re
re
re
re

0,58
0,64
0,75
0,85
1,00

re
re
re
re
re
re
rm
rm
rm
rm
rm
rm
rm
rm
rm

0,63
0,71
0,84
0,95
1,12
1,35
2,09
2,74
3,04
3,90
4,62
5,66
7,19
8,71
10,57

4 x 1,5/ 1,5 re
4 x 2,5/ 2,5 re
4 x 4 / 4 re
4 x 6 / 6 re
4 x 10 / 10 re
4 x 16 / 16 rm
4 x 25 / 16 rm
4 x 35 / 16 rm
4 x 50 / 25 rm
4 x 70 / 35 rm
4 x 95 / 50 rm
4 x 120 / 70 rm
4 x 150 / 70 rm
4 x 185 / 95 rm
4 X 240 /120 rm

0,78
0,82
0,96
1,09
1,30
1,56
2,40
2,74
3,50
4,49
5,35
6,51
8,35
10,13
12,32

3 x 1,5/ 1,5
3 x 2,5/ 2,5
3x 4 / 4
3x 6 / 6
3 x 10 / 10
3 x 16 / 16
3 x 25 / 16
3 x 35 / 16
3 x 50 / 25
3 x 70 / 35
3 x 95 / 50
3 x 120 / 70
3 x 150 / 70
3 x 185 / 95
3 x 240 /120

Type

dimension
n x mm2

1 +;&+n( 7 x
orange
7x
7x
10 x
10 x
10 x
12 x
12 x
12 x
16 x
16 x
21 x
21 x
24 x
24 x
30 x
30 x
40 x
40 x
1 +;+n(
orange

caloric load
kWh/m

1,5/ 2,5
2,5/ 2,5
4 / 4
1,5/ 2,5
2,5/ 4
4 / 6
1,5/ 2,5
2,5/ 4
4 / 6
1,5/ 4
2,5/ 6
1,5/ 6
2,5/ 6
1,5/ 6
2,5/10
1,5/ 6
2,5/10
1,5/10
2,5/10

re
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re
re

1,04
1,33
1,49
1,55
1,71
1,92
1,72
1,90
2,14
2,22
2,41
2,58
2,74
2,80
3,19
3,26
3,69
4,17
4,68

3 x 1,5 re
3 x 2,5 re
3 x 4 re
3 x 6 re
3 x 10 re
3 x 16 rm
3 x 25 rm
3 x 35 rm
3 x 50 rm
3 x 70 rm
3 x 95 rm
3 x 120 rm
3 x 150 rm
3 x 185 rm
3 x 240 rm

0,55
0,61
0,67
0,85
0,99
1,23
1,60
1,83
2,30
3,03
3,98
4,70
5,63
6,95
8,44

4 x 1,5 re
4 x 2,5 re
4 x 4 re
4 x 6 re
4 x 10 re
4 x 16 rm
4 x 25 rm
4 x 35 rm
4 x 50 rm
4 x 70 rm
4 x 95 rm
4 x 120 rm
4 x 150 rm
4 x 185 rm

0,67
0,73
0,82
0,91
1,06
1,49
1,95
2,30
2,88
3,80
4,96
5,74
6,97
8,58

5x
5x
5x
5x
5x
5x
5x
5x
7x

1,5 re
2,5 re
4 re
6 re
10 re
16 rm
25 rm
35 rm
1,5 re

0,79
0,88
0,99
1,10
1,29
1,59
2,42
2,84
0,92

1,5
1,5
1,5
1,5
1,5

1,25
1,40
1,96
2,47
2,69

10 x
12 x
19 x
24 x
27 x

re
re
re
re
re

Type

dimension
n x mm2

caloric load
kWh/m

1 +;&+n( 3 x 1,5/re 1,5


0,86
orange
3 x 2,5/re
0,95
3 x 4 /re 4
1,06
3 x 6 /re
1,17
3 x 10 /re 10 1,36
3 x 16 /rm 16
1,68
3 x 25 /rm 16
2,18
3 x 35 /rm 16
2,53
3 x 50 /rm 25
3,19
3 x 70 /rm 35
4,04
3 x 95 /rm 50
4,73
3 x 120 /rm 70
5,69
3 x 150 /rm 70
6,80
3 x 185 /rm 95
8,44
3 x 240 /rm 120 10,04
4 x 1,5/ 1,5
4 x 2,5/ 2,5
4x 4 / 4
4x 6 / 6
4 x 10 / 10
4 x 16 / 16
4 x 25 / 16
4 x 35 / 16
4 x 50 / 25
4 x 70 / 35
4 x 95 / 50
4 x 120 / 70
4 x 150 / 70
4 x 185 / 95
4 x 240 /120

re 0,99
re 1,08
re 1,22
re 1,36
re 1,58
rm 1,96
rm 2,60
rm 3,11
rm 3,81
rm 4,92
rm 6,02
rm 6,90
rm 8,39
rm 10,20
rm 13,00

7 x 1,5/1,5
10 x 1,5/2,5
12 x 1,5/2,5
16 x 1,5/4
21 x 1,5/6
24 x 1,5/6

1,29
1,71
1,86
2,26
2,74
3,42

3 x 35/16
3 x 50/16
3 x 70/16
3 x 95/16
3 x 120/16

10,56
11,67
12,78
14,72
16,12

NA2XSEY 6/N9 3 x 35/16

10,28
11,67
13,06
14,72
16,68

NYSEY 6/N9

3 x 50/16
3 x 70/16
3 x 95/16
3 x 120/16

1111

CALORIC LOAD VALUES OF HALOGEN-FREE SECURITY


CABLES AND INSULATED WIRES
Type
NHXHX
black

1112

dimension
n x mm2

caloric load
kWh/m

Type

dimension
n x mm2

caloric load
kWh/m

Type

1 x 2,5
1x 4
1x 6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150

0,22
0,28
0,28
0,28
0,39
0,53
0,58
0,69
0,81
1,03
1,14
1,39

NHXHX
black

37 x
37 x
37 x

1,5
2,5
4

3,92
4,69
5,53

NHMH

2 x 1,5
2 x 2,5
2x 4
2x 6
2 x 10

0,69
0,78
0,89
1,00
1,19

3 x 1,5
3 x 2,5
3x 4
3x 6
3 x 10
3 x 16
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150

0,78
0,86
1,00
1,08
1,28
1,53
2,25
2,56
3,19
3,94
5,14
5,89
7,25

3 x 1,5/ 1,5
3x 4 / 4
3x 6 / 6
3 x 10 / 10
3 x 16 / 10
3 x 16 / 16
3 x 25 / 16
3 x 25 / 25
3 x 35 / 16
3 x 35 / 35
3 x 50 / 25
3 x 50 / 50
3 x 70 / 35
3 x 70 / 70
3 x 95 / 50
3 x 95 / 95
3 x 120 / 70
3 x 120 /120
3 x 150 / 70
3 x 150 /150

0,78
1,00
1,11
1,33
1,58
1,58
2,31
2,31
2,61
2,61
3,33
3,33
4,11
4,11
5,33
5,33
6,11
6,11
7,50
7,50

4 x 1,5
4 x 2,5
4x 4
4x 6
4 x 10
4 x 16
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
4 x 120
4 x 150

0,89
1,00
1,14
1,28
1,50
1,86
2,64
3,00
3,92
4,81
6,25
7,14
7,14

4 x 1,5/ 1,5
4 x 2,5/ 2,5
4x 4 / 4
4x 6 / 6
4 x 10 /10
4 x 16 /16
4 x 25 /16
4 x 35 /16
4 x 50 /25
4 x 70 /35
4 x 95 /50
4 x 120 /70
4 x 150 /70

0,89
1,03
1,17
1,31
1,53
1,89
2,69
3,06
4,00
4,89
6,44
7,36
8,97

1x
1x
1x
1x
1x
1x

1,5
2,5
4
6
10
16

0,16
0,19
0,23
0,26
0,33
0,41

5 x 1,5
5 x 2,5
5x 4
5x 6
5 x 10
5 x 16
5 x 25

1,03
1,14
1,31
1,47
1,83
2,17
3,14

2 x 1,5
2 x 2,5
2x 4
2x 6
2 x 10

0,30
0,34
0,43
0,51
0,74

7x
7x
7x

1,5
2,5
4

1,17
1,31
1,50

3 x 1,5
3 x 2,5
3x 4
3x 6
3 x 10

0,33
0,40
0,52
0,64
0,87

12 x
12 x
12 x
19 x
19 x
19 x
24 x
24 x
24 x

1,5
2,5
4
1,5
2,5
4
1,5
2,5
4

1,69
2,00
2,31
2,36
2,69
3,14
2,86
3,28
3,97

4x
4x
4x
4x
4x
4x
4x
4x

0,41
0,48
0,67
0,77
1,02
1,37
1,98
2,35

NHXCHX
black

NHMH

1,5
2,5
4
6
10
16
25
35

dimension
n x mm2
5 x 1,5
5 x 2,5
5x 4
5x 6
5 x 10
5 x 16
5 x 25
7 x 1,5
7 x 2,5

caloric load
kWh/m
0,45
0,52
0,77
0,89
1,15
1,67
2,40
0,55
0,68

CALORIC LOAD VALUES OF HALOGENATED CABLES


AND INSULATED WIRES
Type

dimension
n x mm2

caloric load
kWh/m

Type

NYY

1 x 2,5
1x 4
1x
6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150

0,22
0,33
0,33
0,33
0,42
0,58
0,67
0,81
0,92
1,17
1,31
1,58

1<&<
NYCWY

2 x 1,5
2 x 2,5
2x 4
2x 6
2 x 10

0,69
0,78
1,00
1,11
1,31

3 x 1,5
3 x 2,5
3x 4
3x 6
3 x 10
3 x 16
3 x 25
3 x 35
3 x 50
3 x 70
3 x 95
3 x 120
3 x 150

0,75
0,83
1,08
1,22
1,42
1,69
2,14
2,47
2,60
3,08
4,06
4,47
5,42

4 x 1,5
4 x 2,5
4x 4
4x 6
4 x 10
4 x 16
4 x 25
4 x 35
4 x 50
4 x 70
4 x 95
4 x 120
4 x 150

0,83
0,94
1,25
1,42
1,67
2,03
2,89
2,61
3,31
4,08
5,11
5,69
6,97

5 x 1,5
5 x 2,5
5x 4
5x 6
5 x 10
5 x 16
5 x 25

0,94
1,08
1,44
1,64
2,00
2,39
3,42

7x
7x
7x
12 x
12 x
12 x
19 x
19 x
19 x
24 x
24 x
24 x
37 x
37 x
37 x

1,5
2,5
4
1,5
2,5
4
1,5
2,5
4
1,5
2,5
4
1,5
2,5
4

1,08
1,22
1,67
1,56
1,78
2,53
2,06
2,44
3,42
2,56
2,94
4,33
3,39
4,00
6,03

A-2Y(L)2Y Bd

dimension
n x mm2

caloric load
kWh/m

3 x 1,5/ 1,5
3 x 2,5/ 2,5
3x 4 / 4
3x 6 / 6
3 x 10 / 10
3 x 16 / 10
3 x 16 / 16
3 x 25 / 16
3 x 25 / 25
3 x 35 / 16
3 x 35 / 35
3 x 50 / 25
3 x 50 / 50
3 x 70 / 35
3 x 70 / 70
3 x 95 / 50
3 x 95 / 95
3 x 120 / 70
3 x 120 /120
3 x 150 / 70
3 x 150 /150

0,78
0,86
1,11
1,25
1,47
1,75
1,75
2,53
2,53
2,22
2,22
2,78
2,78
3,28
3,28
4,28
4,28
4,72
4,72
5,72
5,72

4 x 1,5/
4 x 2,5/
4x 4 /
4x 6 /
4 x 10 /
4 x 16 /
4 x 25 /
4 x 35 /
4 x 50 /
4 x 70 /
4 x 95 /
4 x 120 /
4 x 150 /

0,86
0,97
1,28
1,44
1,69
2,08
2,92
2,67
3,44
4,17
5,33
5,94
7,22

1,5
2,5
4
6
10
16
16
16
25
35
50
70
70

2 x 2 x 0,6
4 x 2 x 0,6
6 x 2 x 0,6
10 x 2 x 0,6
20 x 2 x 0,6
30 x 2 x 0,6
40 x 2 x 0,6
50 x 2 x 0,6
100 x 2 x 0,6
150 x 2 x 0,6
200 x 2 x 0,6
250 x 2 x 0,6
300 x 2 x 0,6
350 x 2 x 0,6
400 x 2 x 0,6
500 x 2 x 0,6
600 x 2 x 0,6
700 x 2 x 0,6
800 x 2 x 0,6
1000 x 2 x 0,6

0,84
1,17
1,25
1,38
1,92
2,32
2,62
3,02
4,71
6,17
7,69
8,88
10,20
11,88
13,19
15,45
18,57
20,82
24,18
28,33

Type

dimension
n x mm2

caloric load
kWh/m

NYM

1 x 1,5
1 x 2,5
1x 4
1x 6
1 x 10
1 x 16
1 x 25

0,17
0,22
0,25
0,28
0,36
0,42
0,58

2 x 1,5
2 x 2,5
2x 4
2x 6
2 x 10

0,42
0,53
0,67
0,75
1,17

3x
3x
3x
3x
3x
3x
3x
3x

1,5
2,5
4
6
10
16
25
35

0,44
0,58
0,72
0,92
1,28
1,53
2,39
2,78

4x
4x
4x
4x
4x
4x
4x
4x

1,5
2,5
4
6
10
16
25
35

0,53
0,67
0,92
1,08
1,50
1,86
2,89
3,28

5 x 1,5
5 x 2,5
5x 4
5x 6
5 x 10
5 x 16
5 x 25

0,58
0,75
1,11
1,28
1,83
2,31
3,42

6x

1,5

0,67

7x

1,5

0,67

1113

CALORIC LOAD VALUES OF HALOGEN-FREE AND


HALOGENATED CABLES AND INSULATED WIRES
Type

dimension
n x mm2

caloric load
kWh/m

Type

dimension
n x mm2

caloric load
kWh/m

Type

dimension
n x mm2

caloric load
kWh/m

JE-H (St) H Bd

2 x 2 x 0,6
4 x 2 x 0,6
6 x 2 x 0,6
10 x 2 x 0,6
20 x 2 x 0,6
30 x 2 x 0,6
40 x 2 x 0,6
50 x 2 x 0,6
60 x 2 x 0,6
80 x 2 x 0,6
100 x 2 x 0,6

0,12
0,18
0,23
0,33
0,64
0,81
1,05
1,34
1,50
2,01
2,53

J-HH Bd

2 x 2 x 0,8
4 x 2 x 0,8
8 x 2 x 0,8
12 x 2 x 0,8
20 x 2 x 0,8
32 x 2 x 0,8
40 x 2 x 0,8

0,28
0,39
0,58
0,86
1,17
1,78
2,08

0,22
0,33
0,39
0,53
0,81
0,97
1,11
1,36
1,72
2,00
2,39
3,06
3,72

J-YY Bd

JE-H (St) H Bd

2 x 2 x 0,6
4 x 2 x 0,6
6 x 2 x 0,6
10 x 2 x 0,6
16 x 2 x 0,6
20 x 2 x 0,6
24 x 2 x 0,6
30 x 2 x 0,6
40 x 2 x 0,6
50 x 2 x 0,6
60 x 2 x 0,6
80 x 2 x 0,6
100 x 2 x 0,6

2 x 2 x 0,6
4 x 2 x 0,6
6 x 2 x 0,6
10 x 2 x 0,6
16 x 2 x 0,6
20 x 2 x 0,6
24 x 2 x 0,6
30 x 2 x 0,6
40 x 2 x 0,6
50 x 2 x 0,6
60 x 2 x 0,6
80 x 2 x 0,6
100 x 2 x 0,6

0,11
0,17
0,22
0,28
0,39
0,44
0,50
0,67
0,81
0,94
1,17
1,42
1,69

-n< 6W <
JE-Y(St)Y

J-H(St)H Bd

2 x 2 x 0,6
4 x 2 x 0,6
6 x 2 x 0,6
10 x 2 x 0,6
20 x 2 x 0,6
30 x 2 x 0,6
40 x 2 x 0,6
50 x 2 x 0,6
60 x 2 x 0,6
80 x 2 x 0,6
100 x 2 x 0,6

0,12
0,18
0,23
0,33
0,72
0,81
1,05
1,34
1,50
2,01
2,53

0,28
0,45
0,78
1,08
1,36
1,64

J-H (St) H Bd

2 x 2 x 0,8
4 x 2 x 0,8
6 x 2 x 0,8
10 x 2 x 0,8
20 x 2 x 0,8
30 x 2 x 0,8
40 x 2 x 0,8
50 x 2 x 0,8
60 x 2 x 0,8
80 x 2 x 0,8
100 x 2 x 0,8

0,16
0,29
0,35
0,55
1,21
1,36
1,67
2,19
2,44
3,18
4,07

1 x 2 x 0,6
2 x 2 x 0,6
3 x 2 x 0,6
4 x 2 x 0,6
5 x 2 x 0,6
6 x 2 x 0,6
8 x 2 x 0,6
10 x 2 x 0,6
12 x 2 x 0,6
14 x 2 x 0,6
16 x 2 x 0,6
20 x 2 x 0,6
24 x 2 x 0,6
30 x 2 x 0,6
40 x 2 x 0,6
50 x 2 x 0,6
60 x 2 x 0,6
80 x 2 x 0,6
100 x 2 x 0,6

0,15
0,17
0,20
0,23
0,26
0,28
0,29
0,33
0,38
0,40
0,43
0,47
0,52
0,69
0,77
0,92
1,20
1,41
1,83

-n< 6W <
JE-Y(St)Y

1 x 2 x 0,8
2 x 2 x 0,8
3 x 2 x 0,8
4 x 2 x 0,8
5 x 2 x 0,8
6 x 2 x 0,8
8 x 2 x 0,8
10 x 2 x 0,8
12 x 2 x 0,8
14 x 2 x 0,8
16 x 2 x 0,8
20 x 2 x 0,8
24 x 2 x 0,8
30 x 2 x 0,8
40 x 2 x 0,8
50 x 2 x 0,8
60 x 2 x 0,8
80 x 2 x 0,8
100 x 2 x 0,8

0,19
0,25
0,31
0,38
0,43
0,50
0,56
0,75
0,81
0,87
1,00
1,13
1,45
1,70
2,08
2,65
2,84
3,92
4,94

J-HLiHCH Bd

2 x 2 x 0,5 mm2
4 x 2 x 0,5 mm2
8 x 2 x 0,5 mm2
12 x 2 x 0,5 mm2
20 x 2 x 0,5 mm2
32 x 2 x 0,5 mm2
40 x 2 x 0,5 mm2

1,0
1,4
2,1
3,1
4,2
6,4
7,5

J-H (St) H Bd
2 x 2 x 0,8
(ELV(  4 x 2 x 0,8
red
8 x 2 x 0,8
Fire warning 12 x 2 x 0,8
installation
16 x 2 x 0,8
cable
20 x 2 x 0,8
32 x 2 x 0,8
40 x 2 x 0,8
52 x 2 x 0,8

0,20
0,34
0,72
0,89
1,08
1,36
2,03
2,59
3,06

J-H (St) HRH Bd


(ELV(
red
Fire warning
installation
cable

0,39
0,66
1,27
1,56
1,81
2,26
3,23
4,15
4,68

1114

2 x 2 x 0,8
 4 x 2 x 0,8
8 x 2 x 0,8
12 x 2 x 0,8
16 x 2 x 0,8
20 x 2 x 0,8
32 x 2 x 0,8
40 x 2 x 0,8
52 x 2 x 0,8

JE-LiHH Bd

I-YY Bd

JE-Y (St) Y Bd

4 x 1 x 0,5 mm2
8 x 1 x 0,5 mm2
16 x 1 x 0,5 mm2
24 x 1 x 0,5 mm2
32 x 1 x 0,5 mm2
40 x 1 x 0,5 mm2
2 x 2 x 0,6
4 x 2 x 0,6
6 x 2 x 0,6
10 x 2 x 0,6
16 x 2 x 0,6
20 x 2 x 0,6
24 x 2 x 0,6
30 x 2 x 0,6
40 x 2 x 0,6
50 x 2 x 0,6
60 x 2 x 0,6
80 x 2 x 0,6
100 x 2 x 0,6

0,11
0,17
0,22
0,28
0,39
0,44
0,50
0,67
0,81
0,94
1,17
1,42
1,69

2 x 2 x 0,8
4 x 2 x 0,8
8 x 2 x 0,8
12 x 2 x 0,8
16 x 2 x 0,8
20 x 2 x 0,8
24 x 2 x 0,8
28 x 2 x 0,8
32 x 2 x 0,8
36 x 2 x 0,8
40 x 2 x 0,8
44 x 2 x 0,8
48 x 2 x 0,8
52 x 2 x 0,8
56 x 2 x 0,8
60 x 2 x 0,8
64 x 2 x 0,8
68 x 2 x 0,8
72 x 2 x 0,8
76 x 2 x 0,8
80 x 2 x 0,8

0,19
0,28
0,42
0,58
0,72
0,83
0,94
1,17
1,28
1,39
1,50
1,61
1,83
1,94
2,06
2,14
2,25
2,36
2,47
2,72
2,83

CALORIC LOAD VALUES OF HALOGEN-FREE SECURITY


CABLES AND INSULATED WIRES
Type

dimension
n x mm2

caloric load
kWh/m

Type

dimension
n x mm2

caloric load
kWh/m

Type

HELUTHERM 1 x 0,25
145
1 x 0,33
1 x 0,50
1 x 0,75
1 x 1,0
1 x 1,5
1 x 2,5
1x 4
1x 6
1 x 10
1 x 16
1 x 25
1 x 35
1 x 50
1 x 70
1 x 95
1 x 120
1 x 150
1 x 185
1 x 240

0,00884
0,00973
0,01231
0,01600
0,01958
0,02931
0,04157
0,05014
0,05952
0,10655
0,13120
0,21506
0,25086
0,33443
0,40502
0,53553
0,61629
0,77025
0,94133
1,18313

HELUTHERM 1 x
MULTI 145
2x
3x
4x
5x
6x
7x
8x
10 x
12 x
14 x
16 x
19 x
21 x
24 x
25 x
27 x
30 x
33 x
37 x

HELUTHERM 1 x
MULTI 145
2x
3x
4x
5x
6x
7x
8x
10 x
12 x
14 x
16 x
19 x
21 x
24 x
25 x
27 x
30 x
33 x
37 x

0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50

0,04
0,08
0,09
0,11
0,14
0,16
0,19
0,24
0,27
0,25
0,28
0,32
0,41
0,45
0,48
0,48
0,46
0,51
0,57
0,68

1x
2x
3x
4x
5x
6x
7x
8x
10 x
12 x
14 x
16 x
19 x
21 x
24 x
25 x
27 x
30 x
33 x
37 x

0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75

0,05
0,09
0,11
0,13
0,17
0,20
0,22
0,29
0,32
0,30
0,34
0,38
0,48
0,54
0,59
0,58
0,55
0,61
0,66
0,85

dimension
n x mm2

caloric load
kWh/m

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

0,05
0,11
0,13
0,16
0,19
0,23
0,29
0,34
0,38
0,35
0,40
0,44
0,59
0,66
0,70
0,69
0,66
0,70
0,83
1,03

HELUTHERM 1 x
MULTI 145
2x
3x
4x
5x
6x
7x
8x
10 x
12 x
14 x

4
4
4
4
4
4
4
4
4
4
4

0,10
0,29
0,27
0,35
0,45
0,54
0,68
0,80
0,90
0,81
0,94

1x
2x
3x
4x
5x
6x
7x

6
6
6
6
6
6
6

0,16
0,46
0,52
0,57
0,71
0,88
1,02

1x
2x
3x
4x
5x
6x
7x
8x
10 x
12 x
14 x
16 x
19 x
21 x
24 x
25 x
27 x
30 x
33 x
37 x

1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5

0,06
0,14
0,16
0,20
0,25
0,32
0,38
0,47
0,51
0,46
0,52
0,60
0,83
0,92
1,01
0,98
0,93
1,00
1,12
1,37

1 x 10
2 x 10
3 x 10
4 x 10
5 x 10
6 x 10
7 x 10

0,15
0,53
0,58
0,74
0,87
1,00
1,25

1 x 16
2 x 16
3 x 16
4 x 16
5 x 16
6 x 16
7 x 16

0,17
0,64
0,73
0,89
1,07
1,23
1,58

1x
2x
3x
4x
5x
6x
7x
8x
10 x
12 x
14 x
16 x
19 x
21 x
24 x
25 x
27 x
30 x
33 x
37 x

2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

0,07
0,17
0,21
0,27
0,34
0,41
0,51
0,63
0,65
0,59
0,72
0,80
1,04
1,24
1,32
1,29
1,22
1,31
1,47
1,88

1 x 25
2 x 25
3 x 25
4 x 25
5 x 25
6 x 25
7 x 25

0,24
1,01
1,08
1,30
1,64
2,04
2,46

1 x 35
2 x 35
3 x 35
4 x 35
5 x 35

0,29
1,28
1,32
1,64
2,04

1 x 50
2 x 50
3 x 50
4 x 50
5 x 50

0,36
1,76
1,81
2,15
2,53

1 x 70
2 x 70
3 x 70
4 x 70
5 x 70

0,42
2,28
2,25
2,77
3,36

1 x 95
2 x 95
3 x 95
4 x 95
5 x 95

0,55
2,72
2,81
3,42
4,11

1115

CALORIC LOAD VALUES OF HALOGEN-FREE SECURITY


CABLES AND INSULATED WIRES
Type

dimension
n x mm2

caloric load
kWh/m

Type

dimension
n x mm2

HELUTHERM 1 x
MULTI-C 145 2 x
3x
4x
5x
6x
7x
8x
10 x
12 x
14 x
16 x
19 x
21 x

0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50
0,50

0,05
0,12
0,12
0,15
0,18
0,21
0,24
0,27
0,31
0,30
0,35
0,39
0,48
0,54

HELUTHERM 1 x
MULTI-C 145 2 x
3x
4x
5x
6x
7x
8x
10 x
12 x
14 x
16 x
19 x
21 x

1x
2x
3x
4x
5x
6x
7x
8x
10 x
12 x
14 x
16 x
19 x
21 x

0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75
0,75

0,05
0,14
0,15
0,18
0,21
0,25
0,31
0,35
0,39
0,38
0,43
0,49
0,62
0,69

1x
2x
3x
4x
5x
6x
7x
8x
10 x
12 x
14 x
16 x
19 x
21 x

1
1
1
1
1
1
1
1
1
1
1
1
1
1

0,07
0,16
0,17
0,20
0,24
0,30
0,36
0,41
0,46
0,44
0,50
0,57
0,74
0,82

1x
2x
3x
4x
5x
6x
7x
8x
10 x
12 x
14 x
16 x
19 x
21 x
24 x
25 x
27 x
30 x
33 x
36 x
37 x

1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5
1,5

0,08
0,22
0,21
0,28
0,33
0,41
0,48
0,58
0,66
0,63
0,72
0,80
1,08
1,19
1,32
1,30
1,27
1,37
1,53
1,71
1,85

1116

caloric load
kWh/m

2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5
2,5

0,11
0,29
0,32
0,36
0,45
0,55
0,69
0,82
0,87
0,83
1,01
1,17
1,47
1,61

1x
2x
3x
4x
5x
6x
7x
8x
10 x
12 x
14 x
16 x

4
4
4
4
4
4
4
4
4
4
4
4

0,13
0,36
0,39
0,49
0,56
0,66
0,84
1,04
1,16
1,10
1,23
1,42

1x
2x
3x
4x
5x
6x
7x

6
6
6
6
6
6
6

0,15
0,43
0,48
0,60
0,71
0,82
1,06

1 x 10
2 x 10
3 x 10
4 x 10
5 x 10
6 x 10
7 x 10

0,22
0,67
0,77
0,99
1,21
1,41
1,68

1 x 16

0,28

1 x 25

0,35

INFORMATION AND INSTALLATION INSTRUCTIONS


for UL and CSA cables

UL/CSA cables must be protected against mechanical,


thermal and chemical damages.
Installation in switchboards and control boards
Inside switchboards, exible single core cables must be
installed in cable channels of plastics
As american cables are not so exible, the minimum
bending radius must be taken into consideration during
exible installation.
For connections on machinery and equipment
Permissible tube and conduit :
minimum- = 1/2 (inch)
maximum- = 4 (inch)
Minimum wall-thickness of the conduit = 1,9 mm
Normal steel armoured tubes with transition socket
PG-NPT is used. Further metal cable channels must also
be used.
The cables are permitted to be lled with only max.
50% cross-section of the cable channel.
Flexible single cores must be installed in PVC tubes
inside the conduits.
If connectors are used, both the main and the control
cables should be installed separately.
Delivery program:
PVC tubes
Metal tubes and glands
Fixing material
Steel armoured tubes.
Cable Channels
Cable channels in switchboards must be made out of
a ame resistant PVC and must have enough spare
space.
Cable channels on machineries and equipment must
be made out of metal. They must also be closed and oil
resistant.
&DEOHLGHQWLFDWLRQ
Cable identi cation is achieved through continuous
numbers, letters or number/letter combination.
The beginning and end of the cable have the same
identi cation system.

Cable connections to apparatus


Main and Control cables
It is depending on the type of connection to the
apparatus if screw or press clamps are used.
In USA, it is normal to install cables without using
cable lugs or cable crushing socket. The connection is only possible with the UL-wires sizes. These
sizes are not designed with ne wire stranding
make-up.
Conductor cross-section
General rules
Motor Cables
Control Cables
in switchboards
in the installed system

minimum
cross-section for
AWG 14
AWG 18
AWG 16

This rule does not apply to electronic devices and systems.


In case, the electronic cables and other circuits are
installed together, all cables must be set for maximum
voltage.
&RORXULGHQWLFDWLRQ
Black
For main circuits, control- and subcircuits, direct
connected to main voltage.
Blue
For direct voltage- (d. c.), control- and subcircuits,
which are connected to the main circuit.
Red
For alternating voltage (a. c.), control and subcircuits.
Yellow or brown
For interlock circuits from an external power source.
White or grey
For current conveying earthed conductors at main,
control and subcircuits.
Green or green-yellow
For insulated earth-connectors as protective
conductor.
Motor-driving voltages
200 / 230 / 460 / 575 V, 60 Hz
Driving voltage
Normally the driving voltage is 120 V, 60 Hz or lower.
Transformers must be operated with separate windings.

1117

AWG-WIRES AND AWG-STRANDED CONDUCTORS


Conductor make-up, cross-section, resistance and weight
AWG
No.

AWGmake-up
n x AWG

conductor
make-up
mm

crosssection
mm2

conductor
outer-
mm

conductor
resistance
Ohm/km

conductor
weight
kg/km

36
36

solid
7/44

solid
7 x 0,05

0,013
0,014

0,127
0,152

1460,0
1271,0

0,116
0,125

34
34

solid
7/42

solid
7 x 0,064

0,020
0,022

0,160
0,192

918,0
777,0

0,178
0,196

32
32
32

solid
7/40
19/44

solid
7 x 0,078
19 x 0,05

0,032
0,034
0,037

0,203
0,203
0,229

571,0
538,0
448,0

0,284
0,302
0,329

30
30
30

solid
7/38
19/42

solid
7 x 0,102
19 x 0,064

0,051
0,057
0,061

0,254
0,305
0,305

365,0
339,0
286,7

0,45
0,507
0,543

28
28
28

solid
7/36
19/40

solid
7 x 0,127
19 x 0,078

0,080
0,087
0,091

0,330
0,381
0,406

232,0
213,0
186,0

0,71
0,774
0,81

27

7/35

7 x 0,142

0,111

0,457

179,0

0,988

26
26
26
26

solid
10/36
19/38
7/34

solid
10 x 0,127
19 x 0,102
7 x 0,160

0,128
0,127
0,155
0,141

0,409
0,533
0,508
0,483

143,0
137,0
113,0
122,0

1,14
1,13
1,38
1,25

24
24
24
24
24

solid
7/32
10/34
19/36
41/40

solid
7 x 0,203
10 x 0,160
19 x 0,127
41 x 0,078

0,205
0,227
0,201
0,241
0,196

0,511
0,610
0,582
0,610
0,582

89,4
76,4
85,6
69,2
84,0

1,82
2,02
1,79
2,14
1,74

22
22
22
22

solid
7/30
19/34
26/36

solid
7 x 0,254
19 x 0,160
26 x 0,127

0,324
0,355
0,382
0,330

0,643
0,762
0,787
0,762

55,3
48,4
45,1
52,3

2,88
3,16
3,4
2,94

20
20
20
20
20
20

solid
7/28
10/30
19/32
26/34
41/36

solid
7 x 0,320
10 x 0,254
19 x 0,203
26 x 0,160
41 x 0,127

0,519
0,562
0,507
0,615
0,523
0,520

0,813
0,965
0,889
0,940
0,914
0,914

34,6
33,8
33,9
28,3
33,0
32,9

4,61
5,0
4,51
5,47
4,65
4,63

18
18
18
18
18
18

solid
7/26
16/30
19/30
41/34
65/36

solid
7 x 0,404
16 x 0,254
19 x 0,254
41 x 0,160
65 x 0,127

0,823
0,897
0,811
0,963
0,824
0,823

1,020
1,219
1,194
1,245
1,194
1,194

21,8
19,2
21,3
17,9
20,9
21,0

7,32
7,98
7,22
8,57
7,33
7,32

16
16
16
16
16
16

solid
7/24
65/34
26/30
19/29
105/36

solid
7 x 0,511
65 x 0,160
26 x 0,254
19 x 0,287
105 x 0,127

1,310
1,440
1,310
1,317
1,229
1,330

1,290
1,524
1,499
1,499
1,473
1,499

13,7
12,0
13,2
13,1
14,0
13,1

11,66
12,81
11,65
11,72
10,94
11,84

14
14
14
14
14

solid
7/22
19/27
41/30
105/34

solid
7 x 0,643
19 x 0,361
41 x 0,254
105 x 0,160

2,080
2,238
1,945
2,078
2,111

1,630
1,854
1,854
1,854
1,854

8,6
7,6
8,9
8,3
8,2

18,51
19,92
17,31
18,49
18,79
Continuation

1118

AWG-WIRES AND AWG-STRANDED CONDUCTORS


Conductor make-up, cross-section, resistance and weight
AWG
No.

AWGmake-up
n x AWG

conductor
make-up
mm

crosssection
mm2

conductor
outer-
mm

conductor
resistance
Ohm/km

12
12
12
12
12

solid
7/20
19/25
65/30
165/34

solid
7 x 0,813
19 x 0,455
65 x 0,254
165 x 0,160

10
10
10
10

solid
37/26
49/27
105/30

8
8
8

conductor
weight
kg/km

3,31
3,63
3,09
3,292
3,316

2,05
2,438
2,369
2,413
2,413

5,4
4,8
5,6
5,7
5,2

29,46
32,30
27,50
29,29
29,51

solid
37 x 0,404
49 x 0,363
105 x 0,254

5,26
4,74
5,068
5,317

2,59
2,921
2,946
2,946

3,4
3,6
3,6
3,2

46,81
42,18
45,10
47,32

49/25
133/29
655/36

49 x 0,455
133 x 0,287
655 x 0,127

7,963
8,604
8,297

3,734
3,734
3,734

2,2
2,0
2,0

70,87
76,57
73,84

6
6
6

133/27
259/30
1050/36

133 x 0,363
259 x 0,254
1050 x 0,127

13,764
13,123
13,316

4,676
4,674
4,674

1,5
1,3
1,3

122,49
116,79
118,51

4
4
4

133/25
259/27
1666/36

133 x 0,455
259 x 0,363
1666 x 0,127

21,625
26,804
21,104

5,898
5,898
5,898

0,80
0,66
0,82

192,46
238,55
187,82

2
2
2
2

133/23
259/26
665/30
2646/36

133 x 0,574
259 x 0,404
665 x 0,254
2646 x 0,127

34,416
33,201
33,696
33,518

7,417
7,417
7,417
7,417

0,50
0,52
0,52
0,52

306,30
295,49
299,89
298,31

1
1
1
1

133/22
259/25
817/30
2109/34

133 x 0,643
259 x 0,455
817 x 0,254
2109 x 0,160

43,187
42,112
41,397
42,403

8,331
8,331
8,331
8,331

0,40
0,41
0,42
0,41

384,37
374,80
368,43
377,39

1/0
1/0

133/21
259/24

133 x 0,724
259 x 0,511

54,75
53,116

9,347
9,347

0,31
0,32

487,28
472,73

2/0
2/0

133/20
259/23

133 x 0,813
259 x 0,574

69,043
67,021

10,516
10,516

0,25
0,25

614,48
596,49

3/0
3/0

259/22
427/24

259 x 0,643
427 x 0,511

84,102
87,570

11,786
11,786

0,20
0,19

748,51
779,37

4/0
4/0

259/21
427/23

259 x 0,724
427 x 0,574

106,626
110,494

13,259
13,259

0,16
0,15

948,97
983,39

AWG-WIRES (SOLID-CONDUCTOR)
AWG
No.
44
41
40
39
38
37
36
35
34
33
32
31
30
29

Wire-
mm
0,050
0,070
0,079
0,089
0,102
0,114
0,127
0,142
0,160
0,180
0,203
0,226
0,254
0,287

AWG
No.
28
27
26
25
24
23
22
21
20
19
18
17
16
15

Wire-
mm
0,320
0,363
0,404
0,455
0,511
0,574
0,643
0,724
0,813
0,912
1,024
1,151
1,290
1,450

AWG
No.
14
13
12
11
10
9
8
7
6
5
4
3
2
1

Wire-
mm
1,628
1,829
2,052
2,304
2,588
2,906
3,268
3,665
4,115
4,620
5,189
5,827
6,543
7,348

AWG
No.
1/0
2/0
3/0
4/0

Wire-
mm
8,252
9,266
10,404
11,684

1119

US-AMERICAN AND BRITISH UNITS


Conversion of usual measuring units

Units for cables and wires


In the US the measurements are mainly used in AWG-numbers (AWG = American Wire Gauge).
The AWG-numbers conform the british B&S-numbers (B&S = Brown & Sharp)
AWG
No.

Crosssection
mm2

Diameter
mm

Conductor
resistance
Ohm/km

AWG
No.

Crosssection
mm2

Diameter
mm

Conductor
resistance
Ohm/km

1000 MCM*
750
600
500
400
350
300
250
4/0
3/0
2/0
0
1
2
3
4
5
6
7
8
9
10
11
12
13

507
380
304
254
203
178
152
127
107,20
85,00
67,50
53,40
42,40
33,60
26,70
21,20
16,80
13,30
10,60
8,366
6,63
5,26
4,15
3,30
2,62

25,4
22,0
19,7
20,7
18,9
17,3
16,0
14,6
11,68
10,40
9,27
8,25
7,35
6,54
5,83
5,19
4,62
4,11
3,67
3,26
2,91
2,59
2,30
2,05
1,83

0,035
0,047
0,059
0,07
0,09
0,10
0,12
0,14
0,18
0,23
0,29
0,37
0,47
0,57
0,71
0,91
1,12
1,44
1,78
2,36
2,77
3,64
4,44
5,41
7,02

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39

2,08
1,65
1,31
1,04
0,8230
0,6530
0,5190
0,4120
0,3250
0,2590
0,2050
0,1630
0,1280
0,1020
0,0804
0,0646
0,0503
0,0400
0,0320
0,0252
0,0200
0,0161
0,0123
0,0100
0,00795
0,00632

1,63
1,45
1,29
1,15
1,0240
0,9120
0,8120
0,7230
0,6440
0,5730
0,5110
0,4550
0,4050
0,3610
0,3210
0,2860
0,2550
0,2270
0,2020
0,1800
0,1600
0,1430
0,1270
0,1130
0,1010
0,0897

8,79
11,20
14,70
17,80
23,0
28,3
34,5
44,0
54,8
70,1
89,2
111,0
146,0
176,0
232,0
282,0
350,0
446,0
578,0
710,0
899,0
1125,0
1426,0
1800,0
2255,0
2860,0

4/0 is also stated: 0000 1 mil = 0,001 inch = 0,0254 mm


* for bigger cross-section the sizes in MCM (circular mils)

1 CM = 1 Circ. mil. = 0,0005067 mm2


1 MCM = 1000 Circ. mils = 0,5067 mm2

General measuring units


Length
1 mil
1 in (inch)
1 ft (foot)
1 yd (yard)
1 ch (chain)
1 mile (land mile)
1 mile (nautic mile)
1 mm
1m
Area
1 CM (circ. mil)
1 MCM
1 sq. inch (sq. inch)
1 sq. ft. (sq. foot)
1 square yard
1 acre
1 square mile
Density
1 cu. in. (cubic inch)
1 cu. ft. (cubic foot)
1 cu. yd. (cubic yard)
1 gal. (US gallon)
1 gal. (brit gallon)
1 US pint
1 US quart
1 US barrel
Temperature
F (Fahrenheit)
C (Celsius)
Weight
1 grain
1 dram

1120

= 0,0254 mm
= 25,4 mm
= 0,3048 m
= 0,9144 m
= 20,1 m
= 1,609 km
= 1760 yards
= 1,852 km
= 0,039370 inches
= 39,370079 inches
= 0,507 103 mm2
= 0,5067 mm2
= 645,16 mm2
= 0,0929 m2
= 0,836 m2
= 4047 m2
= 2,59 km2
= 16,39 cm3
= 0,0283 m3
= 0,7646 m3
= 3,785 l
= 4,546 l
= 0,473 l
= 0,946 l
= 158,8 l
= (1,8 C) + 3
= 0,5556 (F32)
= 64,8 mg
= 1,77 g

1 oz (ounce)
= 28,35 g
1 lb (pound)
= 0,4536 Kp
1 stone
= 6,35 Kp
1 qu (quarter)
= 12,7 Kp
1 US-cwt (hundredweight)
= 45,36 Kp
1 US ton (short ton) = 0,907 t
1 brit. ton (long ton) = 1,016 t
Force
1 lb
= 4,448 N
1 brit. ton
= 9954 N
1 pdl (Poundal)
= 0,1383 N
1 kp
= 9,81 N
1N
= 0,102 kp
Velocity
1 mile/h
= 1,609 km/h
1 Knoten
= 1,852 km/h
1 ft/s
= 0,305 m/s
1 ft/min
= 5,08 103 m/s
Energy
1 lb/mile
= 0,282 kg/m
1 lb/yard
= 0,496 kg/m
1 lb/foot
= 1,488 kg/m
Radiation absorbed dose
1 Gray
= 1 J/kg
1 rad
= 10 2J/kg = 1 Centi Gy
= 0,01 Gy
1 Centi
= 100 Joule
1 rad
= cJ/kg = 0,01Gy
1 Mrad
= 1 106 cJ/kg
Pressure
1 psi (lb/sq.)
= 68,95 mbar
= 6,895 103 Nmm2

1 lb/sq. ft.
1 pdl/sq. ft.
1 in Hg
1 ft H2 O
1 in H2 O
1 N/mm2
1 kp/mm2
1 at
1 Torr
1 bar
1 Pa
Density
1 lb/cu. ft.
1 lb/cu. in.
Horse power
1 hp h

= 0,478 mbar
= 1,489 N/m2
= 33,86 mbar
= 29,89 mbar
= 2,491 mbar
= 145 psi
= 10 bar
= 1422 psi
= 736 Torr
= 1 kp/cm2
= 1 mm Hg
= 0,1 H Pa
= 1 N/m2
= 16,02 kg/m3
= 27,68 t/m3

= 1,0139 PS h
= 2,684 106 Joule
= 746 W h
1 BTU (brit. therm. unit) = 1055 Joule
Electrical units
1 ohm/1000 yd
= 1,0936 /km
1 ohm/1000 ft
= 3,28 /km
1 F/mile
= 0,62 F/km
1 megohm/mile
= 1,61 M/km
1 f/foot
= 3,28 pF/m
1 decibel/mile
= 71,5 mN/m
Power rate
1 PS
= 0,736 kW
1 kW
= 1,36 PS
1 hp
= 0,7457 kW
1 kW
= 1,31 hp

CURRENT RATINGS FOR UL-CSA CABLES


Ambient temperature 30 C

Abstract of NEC Tabelle  % 


Allowable ampacity (in Ampere) of conductors, rated 0 2000 Volts,
in free air.

Conductor
size
AWG or
kcmil (MCM)

Temperature Rating of Conductor


60 C
(140 F)

75 C
(167 F)

90 C
(194 F)

Abstract of NEC Tabelle  % 

Allowable ampacity (in Ampere) of insulated conductors, rated 0 2000


Volts. NOT MORE THAN three Conductors in raceway or cable ore
Earth (direct burial).
Conductor
size
AWG or
kcmil (MCM)

Temperature Rating of Conductor


60 C
(140 F)

75 C
(167 F)

90 C
(194 F)

18

18

18

14

16

24

16

18

14*

25

30

35

14*

15

20

25

12*

30

35

40

12*

20

25

30

10*

40

50

55

10*

30

35

40

60

70

80

40

50

55

80

95

105

55

65

75

105

125

140

70

85

95

120

145

165

85

100

115

140

170

190

95

115

130

165

195

220

110

130

145

1/0

195

230

260

1/0

125

150

170

2/0

225

265

300

2/0

145

175

195

3/0

260

310

350

3/0

165

200

225

4/0

300

360

405

4/0

195

230

260

250

340

405

455

250

215

255

290

300

375

445

500

300

240

285

320

350

420

505

570

350

260

310

350

400

455

545

615

400

280

355

380

500

515

620

700

500

320

380

430

600

575

690

780

600

350

420

475

* Note Unless otherwise speci cally permitted elsewhere in the NEC, the overcurrent protection for conductor types market with an * shall not exceed 15 amperes
for AWG 14, 20 amperes for AWG 12 and 30 amperes for AWG 10, after any correction factors for ambient temperature and numbers of conductros have been
applied.

Correction factors for ambient temperatures


RWKHUWKDQq&
Ambient
temperature in C

60 C
(140 F)

75 C
(167 F)

Correction factors for more than three currentcarrying conductors in a raceway or cable.

90 C
(194 F)

Number of current-carrying
conductors

Correction factor

21 25

1,08

1,05

1,04

4 up to 6

0,80

26 30

1,00

1,00

1,00

7 up to 9

0,70

31 35

0,91

0,94

0,96

10 up to 20

0,50

36 40

0,82

0,88

0,91

21 up to 30

0,45

41 45

0,71

0,82

0,87

31 up to 40

0,40

46 50

0,58

0,75

0,82

41 and more

0,35

51 55

0,41

0,67

0,76

56 60

0,58

0,71

61 70

0,33

0,58

71 80

0,41

1121

LIST OF UL-STYLES (single core cables)


UL-Style Insulation
1R
0DWHULDO

Voltage

Volt

Temp.
q&

Insulation
WKLFNQHVV
mm

AWG
6L]H

UL-Style Insulation
1R
0DWHULDO

Voltage

Volt

1001
1002
1003
1004
1005
1006
1007
1011
1013
1015
1017
1019
1020
1022
1023
1024
1025
1026
1027
1028
1029
1030
1031
1032
1033
1037
1039
1040
1041
1043
1045
1049
1053
1054
1055
1056
1060
1061
1063
1095
1096
1098
1099
1107
1108
1109
1110
1113
1115
1116
1118
1119
1120
1122
1123
1124
1158
1159
1160
1161
1162
1164
1180
1181
1185
1195
1198
1199
1206
1208
1227
1228
1229
1230
1231
1232
1233
1235
1237
1239
1270
1271
1272
1279
1280
1283
1284
1287
1306
1308

300
600
300

300
600
600
600
600
600
600
600
600
600
600
600
600
600
600
1000
1000
1000
1000
300
300
300
300
300
300
300
600
600
600
600
600
300
300
300
300
2000
300
300
300
300
300
600
300/600
600
300
600
600
300
300
300
300
300
300
600
600
300
300
600
300
300
600
600
300
300
not speci ed*
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600

80
60
60
80
90
105
80
80
90
105
80
80
80
80
80
90
90
90
90
105
105
80
80
90
90
60
80
80
60
80
90
80
60
80
90
105
105
80
60
80
80
60
80
60
80
90
105
60
80
80
90
90
105
80
80
80
60
60
60
60
60
150
200
60
80
80
150
200
80
80
105
90
90
105
105
105
80
105
80
105
90
90
90
80
80
105
105
105
80
105

0,23
0,76
0,76
0,20
0,20
0,20
0,38
0,76
0,76
0,76
1,14
1,52
2,05
2,78
3,17
1,14
1,14
1,52
1,91
1,14
1,14
0,76
0,76
0,76
0,76
0,30
0,38

0,76
0,76
0,76
1,14
1,52
1,52
1,52
1,52
1,91
0,23

0,30

0,86
0,38
0,38

0,38
0,38

0,38

0,38
0,76
0,76
0,23
0,76
0,76
0,76
1,14
0,38
0,76
1,14
0,33
0,38
0,76
0,38
0,38
0,51
0,51
0,33
0,33
0,20
1,14
1,52
0,76
1,14
1,52/2,03
1,52
1,52
1,14
1,14
1,14
1,52
1,91
1,52
1,14
1,52
1,91
1,91
2,29
2,29

30 16
26 16
26 16
30 16
26 16
26 16
32 16
28 9
28 9
28 9
22 8
8 2
1 4/0

18 8
8 6
8 6
1 4/0
22 8
8 6
26 10
26 10
26 10
26 10
24 20
22 16
22 16
20 16
20 16
20 16
20 16
18 10
18 10
20 10
20 10
10 10
30 16
20 18
30 16
26 10
18
28
30 16
26 16
26 16
26 16
26 16
30 16
22 8
26 16
26 16
30 4/0
30
22 20
22 20
22 9
8
22 16
22 9
22 9
32 10
28 10
18 16
30 4/0
26 14
26 10
26 10
30 16
26 16
32 14
18 8
8 2
26 8
18 8
8 4/0
18 8
18 8
22 19
22 19
18 9
8 2
1 4/0
7 2
18 8
8 2
1 4/0
18 12
8
8

1316
1317
1318
1319
1320
1321
1322
1327
1329
1330
1331
1332
1333
1335
1336
1337
1338
1366
1394
1400
1401
1402
1405
1408
1409
1410
1411
1412
1413
1414
1429
1430
1435
1436
1437
1438
1439
1444
1452
1453
1498
1499
1500
1508
1517
1523
1533
1536
1538
1542
1546
1558
1568
1569
1570
1575
1581
1586
1591
1592
1605
1609
1610
1612
1618
1624
1662
1680
1683
1692
17107
1708
1722
1729
1792
1847
1848
1860
1888
1908
1909
1926
1948
1967
1968
1986
1990
1999
10009
10011
10030
10032
10050

600
105
600
105
600
105
600
105
600
105
600
105
600
90

105
600
105
600
200
600
105
300
200
300
150
600
90
600
90
600
90
600
90
600
90

200
600
90
600
90
600
90
600
90
600
90
600
90
600
90
600
90
600
90
600
90
600
90
150
80
300
105
300
80
300
80
300
80
300
80
300
80
1000
90
1000
90
1000
90
600
80
600
90
600
105
30
105

105

105

80

80
125
105
10000
80
600

125
150
80
300
105
600
250
48
60
300
80

105
300
150
300
200
30
60
125
105
not speci ed** 105
125
150
300
80
160
80
300
80

105

80
30
80
30
200
not speci ed** 200
600
125
300
80
30
80
30
105
300 150 o. 200
150
200
300
125
300
80
600
80
300
60+80
60
60
30
60+80

60+80
30
80
600
105
300
150
300
150
30
80
300
250
600
250
600
150

PVC/Nylon
PVC
PE, FRPE
PVC/Nylon
PVC/Nylon
PVC/Nylon
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC/Nylon
PVC
PVC
PVC
PVC/Nylon
PVC
PVC/Nylon
PVC
PVC/Nylon
PVC
PVC
P/B
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
SR PVC
PVC
PVC
PVC/Nylon
PE
PVC
PE, FRPE
PVC
PVC, XPVC
PVC XPVC
PE
PVC
PVC/Nylon
PVC
PVC
PVC
SR PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PTFE
PTFE
PVC/Nylon
PVC
PVC
PTFE
PTFE
PVC
PVC
FEP
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC

* not speci ed

1122

PVC/Nylon
PVC/Nylon
PVC/Nylon
PVC/Nylon
PVC/Nylon
PVC/Nylon
PVC
PVDF
PVC
FEP
FEP
FEP
FEP
PVC
PVC
PVC
PVC
PVC/PVC
PTFE
PVC
PVC
PVC/Nylon
PVC/Nylon
PVC/Nylon
PVC/Nylon
PVC/Nylon
PVC/Nylon
PVC/Nylon
PVC/Nylon
PVC/Nylon
XPVC
XPVC
PE
PE
PE
PE
PE
PVC
PVC/Nylon
PVC/Nylon
PCV
PVC
PVC
ETFE
ETFE
ETFE
PVC
XPVC
FEP
PE-PVC
PE-PVC
ETFE
PVC
PVC
ETFE
PVC
PVC
ETFE
FEP
FEP
PVC
ETFE
ETFE
PVDF
PVC
PVC
PVC
PVC
PVC
PVC
PFA
PFA
TPR
PVC
PE, PVC
FEP
FEP
PFA
TPR
PVC
PVC
PE o. FRPE
PVC
PVC
PVC
FEP
ETFE
Zell. FEP
Zell. FEP
PFA
PFA
PFA
FEP

Temp.
q&

Insulation
WKLFNQHVV
mm

AWG
6L]H

0,38
0,51
0,76
1,02
1,27
1,78
1,91
0,25
1,91
variable
variable
0,38
0,38
0,76
1,14
1,52
1,98
variable
0,15
1,14
1,52
0,76
1,98
0,38
0,51
0,76
1,02
1,27
1,52
1,78
0,25
0,38
0,41
0,79
1,63
1,14
0,81
1,14
0,38
0,51
0,76
0,76
0,76
0,15
0,15
0,13
0,23
0,25
0,15

0,10
0,23
0,38

0,76
0,38
0,20
0,41
0,41
0,10
0,13
0,25

0,38
0,25
variable

2,54
0,127
0,127
VAR
0,22
0,05
0,08
0,38
0,25
0,41
0,38
0,76
0,17
0,10
0,38
0,38
0,05
0,50
0,45
0,45
0,0254
0,025
0,38
0,457

26 12
10
8 6
4 2
1 4/10
250 1000
14 10
30 16
14 10
30 4/0
30 4/0
30 10
30 10
22 10
8
6 2
8 4/0
26 9
32 20
14 10
8
22 10
1 4/10
22 12
10
8 6
4 2
1 4/10
250 500
600 1000
32 16
30 16
26 16
26 16
26 16
26 16
26 16
18 10
18 12
10
22 9
22 9
22 9
32 20
32 20
32 20
30 10
30 10
32 20
24 10
20
32 20
30 16
28 10
24 8
18 8
14
32 6
26 16
26 16
min. 46
32 6
32 10

30 16
18 1/10
18 1/10
3/0
min. 42
32 20
32 20
22 4/0
32 16
min. 40
min. 40
min. 24
32 16

26 4/0
26 4/0
30 16
min. 46
20 4/0
20 4/0
min. 50
30 4/0
min. 36
min. 36
min. 40
30 10
30 10
30 4/0

LIST OF UL-STYLES (Multicore cables)


UL-Style Insulation
1R
0DWHULDO

Voltage

Volt

Temp.
q&

Insulation
WKLFNQHVV
mm

AWG
6L]H

UL-Style Insulation
1R
0DWHULDO

Voltage

Volt

Temp.
q&

Insulation
WKLFNQHVV
mm

2006
2007
2012
2015
2030
2031
2032
2089
2090
2091
2092
2093
2094
2095
2096
2097
2098
2099
2100
2101
2102
2103
2106
2107
2108
2112
2113
2114
2115
2116
2117
2121
2122
2123
2124
2125
2126
2127
2128
2129
2243
2261
2262

PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PE
PE
PE
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PE
PE
PE
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PVC
PE

80
90
80
80
80
90
105
60
60
60
60
60
60
90
80
80
90
90
90
105
105
105
60
60
60
80
80
80
80
80
80
90
90
90
90
90
90
105
105
105
105
105
60

1,14
1,14
1,52
1,52
1,91
1,91
1,91

0,38

0,38

0,38
0,38
0,38

0,38
0,38
0,38
0,76
0,76
0,76
0,76
0,76
0,76
1,14
0,76
0,76

20 16
20 16
18 16
18 16
14 10
14 10
14 10
20 18
20 18
20 18
26 16
26 16
26 16
32 16
30 16
30 18
26 16
26 16
26 16
30 16
30 16
30 16
26 12
26 12
26 12
26 16
26 16
26 16
26 16
26 16
26 16
26 16
26 16
26 16
28 9
28 9
28 9
28 9
29 9
28 9
20 16
18
26 16

2464
2468
2474
2477
2483
2489
2490
2493
2498
2501
2502
2504
2507
2516
2517
2532
2535
2548
2549
2550
2551
2560
2564
2567
2570
2571
2574
2576
2582
2584
2586
2587
2589

variable
PVC
PVC
PVC
PVC
PVC
AWM
PP
PE
PVC
variable
PVC
PVC
PVC
PVC
PVC
PVC
PE
PVC
AWM
AWM
PVC
PVC
PVC
PVC
PVC
AWM
PVC
PE
PVC
PVC
PVC
AWM

300
300
600

300
600
30
600
600
600
300
30
30
300
300
600
30
30
125
600
600

30
150
150
125
600
600
30

80
80
105
60
105
60
60
60
80
105
80
105
60
105
105
60
80
80
90
90
105
60
75
60
80
80
105
80
60
80
105
90
105

0,38

AWM

AWM
AWM

AWM

AWM

2598
2606
2610

60
60
80

PE

60

0,76

26 16

2264

PE

2265
2266
2267
2268
2269
2270
2271
2272
2273
2274
2275
2276
2277
2278
2279
2280
2317
2351
2352
2353
2354
2355
2376
2384
2385
2386
2387
2388
2405
2439
2448
2461
2462
2463

PVC
PVC
PVC
PVC
PVC
PVC
as for SVT
as for SVT
as for SVT
as for SVT
as for SVT
as for SVT
as for SVT
as for SVT
as for SVT
as for SVT
PE
PE
PE
PE
PE
PE
PVC
variable
VAR
VAR
VAR
PVC
PVC
PE
variable
PVC
PVC
PVC

VAR
PE
labeled Style
1007
AWM
PE
AWM
PE
AWM
AWM
AWM
AWM
AWM
PVC
AWM
AWM
AWM
PVC
AWM
PVC
PVC
AWM
AWM
AWM
PP
PP
AWM
AWM
AWM
AWM
AWM
S/GB
S/GB
XLPE
XLPE
SiR
SiR
SiR
SiR
XLPE
XLPE
XLPE
XLPE
XPVC
PE
PE
AWM

300
300
300

2263

300
300
300
300
600
600
600
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
600
600
600
300
300
300
600
600
600
300/600
300/600
300/600
600
600
600
600
600
600
300
300
600 (isol.)
300 (Jacket)
600 (isol.)
300 (Jacket)
600 (isol.)
300 (Jacket)
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
600
600
300
300
600
600
300
30
30
30
30
30
300
600
30
30
300
600

60
80
80
80
80
80
80
60
60
60
60
60
60
60
60
60
60
60
80
80
80
80
80
105
60
60
60
60
60
80
80
60
60
60
80

0,76

26 16

0,38

as for SVT
as for SVT
as for SVT
as for SVT
as for SVT
as for SVT
as for SVT
as for SVT
as for SVT
as for SVT

26 16
26 16
36 30
26 16
26 16
26 16
26 16
26 16
26 16
26 16
26 16
26 16
26 16
26 16
26 16
26 16
26 16
26 16
26 16
26 16
26 16
26 16

30
30
30
30

30 16
26 16
30
26 16

26 10

2614
2623
2626
2629
2630
2631
2637
2653
2654
2655
2656
2660
2661
2662
2668
2678
2704
2778
2789
2833
2835
2919
2920
2921
2930
2931
2937
3071
3075
3173
3199
3212
3213
3214
3239
3265
3266
3271
3272
3291
20063
20083
20601

600
600
not speci ed*

30
30
30
300
125
not speci ed*
30
600
300
300
600
not speci ed*
300
600
30
30
30
150
30
30
30
30
30
30
not speci ed*
125
300
600
600
600
300
600
600
600
VAR
150
300
600
600
300
300
300
300

105
80
80
80
90
90
90
90
90
80
80
60
105
105
60
105
60
60
60
60
80
80
60
60
105
105
80
200
200
125
105
150
150
150
150
125
125
125
125
105
80
80
80

AWG
6L]H

32 16
26 16
33 16
26 16
18
min. 36
30 16
28 16
30

20 14
26 16
30 9
32 16
30 16
30 16

30 16
min. 40
min. 40
30
22

30 9
30 16
min. 40
30 9
30 16
30 9
30 9
30 9
see AWM
Requirements

30 16

30
labeled Style see 1007
Requirements
1007
AWM
min. 40

30 20
not speci ed*
AWM

30 16
AWM
30 9
AWM
min. 40
AWM
min. 40
AWM
36 6
AWM
36 6

33 10
AWM
36 6
AWM

AWM
36 6

33 10
AWM
min. 40

30
AWM
30 16
AWM
see AWM
AWM

22

28 18
AWM
min. 40
AWM
min. 40
AWM
min. 40
AWM
min. 40
AWM
AWM
0,76
18 14
0,76
10 2
0,76
26 9
0,38
22 16
1,14
26 10
1,52
8 2
1,91
1 4/0
VAR
24 10
0,25
28 20
0,38
26 16
VAR
24 12
VAR
22 4

26 16
0,5
28 16
AWM
various AWG
AWM
AWM

* not speci ed

1123

INDEX BRITISH STANDARD


91
125
215
801
1441
1442
1791
1843
1990
2316
2848
3242
3573
3858
3988
4066
4553
4565
4579
4653
4799
4801
4808
4927
50266
5055
5099
5308
5372
5425
5467
5593
5819
6004
6007
6116
6141
6195
6207
6231
6234
6346
6360
6387
6425
6469
6480
6485
6500
6622
6708
6724
6726
6746

1124

Electric cables, soldering buckets


Electric conductors, copper & copper-cadmium, for overhead transmission
Electric conductors, aluminium & steel-cored aluminium
Cable sheaths, lead and lead alloy
Galvanised steel wire, for submarine cables
Galvanised steel wire, for land cables
Electric conductors, copper, cotton-covered
Insulated cables, twin compensating cables, thermocouples, colour codes
Communication transmission lines, wood poles
Coaxial cables, radio frequency
Cable sheaths, exible
Electric conductors, aluminium alloy, stranded, for power transmission
Communication cables, polyole n insulated & sheathed copper-conductor cables
Electric cables, sleeves, binding & identi cation
Electric conductors, aluminium solid conductors, for insulated cables
Superseded by BSEN 50266-1:2001
Insulated cables, PVC-insulated, split concentric copper
Electric conductors, steal wire for reinforcing aluminium conductors
Electric cables, mechanical & compression joints in connectors
Electric conductors, copper, paper covered
Electric conductors, copper glass bre lapped
Electric conductors, copper, glass bre braided
Communication cables, LE, PVC insulated & sheathed
Electric conductors, copper, textile covered
Test methods for cables under re conditions
Insulated cables, PVC & elastomer-insulated, for discharge-tube installations
Cable sheaths, spark testing
Insulated cables, instrumentation, intrinsically safe
Electric cables, terminations for 3 & 4 core insulated cables, dimensions
Communication cables, coaxial
Power cables, armoured thermosetting-polymer insulated, for electricity supply
Sheathed cables, aluminium-sheathed CONSAC cables
Communication cables for interconnection between video recorder and television receivers
Insulated cables, PVC insulated, non-armoured
Insulated cables, rubber-insulated, non-armoured
Flexible cables, elastomer-insulated exible trailing cables, for mines and quarries
Flexible conductors, for high temperature zones
Flexible cables, insulated, for coil leads
Mineral-insulated cables, copper sheathed, with copper conductors
Single-core cables, PVC insulated, for switchgear and controlgear
Insulated cables, polyethylene
Power cables, PVC-insulated, for electricity supply
Electric conductors, insulated cables
Electric cables, re-resistant, tests
Electric cables, combustion gases, test methods
Insulated cables, insulation and sheaths, test methods
Power cables, impregnated paper-insulated, lead or lead alloy sheathed electric cables
Electric conductors, PVC covered overhead power line conductors
Flexible cables, insulated cords and cables
Power cables, thermosetting-polymer insulated, high voltage
Flexible cables, trailing cables, mining equipment
Thermosetting polymer insulated, for electricity supply, low smoke
Flexible conductors, for festoon and temporary lighting
Cable sheaths, PVC

INDEX BRITISH STANDARD


6862
6883
6899
6946
6977
7211
7365
7919
9530
4737
5425
638
6746C
Aero 2E21
Aero G177
Aero G189
Aero G192
Aero G195
Aero G206
Aero G210
Aero G212
Aero G215
Aero G221
Aero G222
Aero G227
Aero G230
Aero G231
Aero G232
Aero G233
Aero G235
Aero G236
Aero G237
Aero G238
Aero G241
Aero G242
Aero G243
Aero G291
AU231
AU237
AU7
AU88
AU88a
PD2379

Electric cables, road vehicles


Insulated cables, elastomer insulated cables, for ships
Cable sheaths, rubber
Electric cables, metal channel support systems
Multicore cables, insulated exible cables, for lifts
Power cables, thermosetting polymer insulated, non-armoured, low smoke
Electric conductors, hard drawn aluminium wire, for overhead lines
Electric cables, exible cables rated up to 450/750v for use with appliances and equipment
intended for indutrial and similar environments
Electric cables, cable tting accessories, assessed quality, for circular electrical connectors
Insulated cables, PVC-insulated, for intruder alarm systems
Coaxial cables, for wideband distribution systems
Flexible cables, arc welding
Insulated cables, PVC insulation, colour chart
Pren type electric cables, for aircraft
Insulated cables, Nyvin type for aircraft
Tersil electric cables, for aircraft, imperial units
Speci cation for Efglas type electric cables with copper conductors, for aircraft
Insulated cables, Minyvin type, for aircraft, imperial units
Fepsil-type cables, for aircraft
Speci cation for PTFE insulated equipment wires (with silver plated copper conductors)
Electric cables, for aircraft
Insulated cables, thermocouple extension cables, for aircraft
Insulated cables, Minyvin-type, for aircraft, metric units
Insulated cables, Efglas-type, for aircraft, metric units
Tersil electric cables, for aircraft, metric units
Speci cation for general requirements for aircraft electrical cables (second series)
Electric conductors, copper and copper alloy, for aircraft cables
Insulated cables, lightweight thin-wall, wrapped for aircraft
Insulated cables, lightweight thin-wall, extruded for aircraft
Insulated cables, lightweight thin-wall, wrapped, silver plated copper conductors for aircraft
Insulated cables, lightweight thin-wall, wrapped, nickel plated copper conductors for aircraft
Insulated cables, lightweight thin-wall, extruded, nickel plated copper conductors for aircraft
Insulated cables, lightweight thin-wall, wrapped, nickel plated copper conductors for aircraft
Electric cables, re-proof, for aircraft
Communication cables, for aircraft data bus interconnecting systems
Electric cables, ignition, for aircraft engines
Insulated cables, Efglas-type, for aircraft, imperial units
Speci cation for seven-core connecting cable for road vehicles
Flexible conductors, jumper lead sets, for automotive starting
Electric cables, automotive, colour codes
Electric cables, automobile, light duty, ratings
Recommendations for ratings for light duty cables for automobile use
Electric cables, manufacturers identi cation threads, Commonwealth, South Africa, colour register

1125

INTERNATIONAL ABBREVIATIONS
AFNOR

Association Franaise de NORmalisation


(France)
ANSI
American National Standards Institute
(USA)
AS
Australian Standard (Australia)
ASTM
American Standard of Testing Materials
(USA)
BS
British Standard (Great Britain)
BSI
British Standard Institution (Great Britain)
BV
Bureau Veritas (France)
CATV
Community Antenna Television
(International)
CEBEC
Comit Electrotechnique Belge (Belgium)
CEE
International Commission on Ruls for the
Approval of Electrical Equipment
(International Commission)
CEI
Commission Electrotechnique Internationale
(International)
CEMP
Centre dEtude des Matires Plastiques
(France)
CEN
Comit Europen de Normalisation
Electrotechniques
CENELEC Comit Europen de Normalisation
Electrotechniques
CNET
Centre National dEtude de Tlcommunication
(France)
CNOMO Comit de Normalisation des Moyens de
Production
CSA
Canadian Standards Association (Canada)
DEMKO Danmarks Elektriske Materielkontrol
(Denmark)
DIN
Deutsches Institut fr Normung
(Germany)
DKE
Deutsche Elektrotechnische Kommission
im DIN und VDE (Germany)
EAC
EurAsian Conformity (GOST)
EN
European Standards (Germany)
FAR
Federal Air Regulation (USA)
FTZ
Fernmeldetechnisches Zentralamt
(Germany)
GOST
USSR-Standards
HD
Harmonisierungs-Dokumente
(International)
HN
Harmonisation des Normes (France)
IEC
International Electrotechnical Commission
(International)
IEE
Institution of Electrical Engineers
(Great Britain)

1126

IEEE

Institute of Electrical and Electronics


Engineers
ISDN
Integrated Services Digital Network
(International)
ISO
International Organization for Standardization
(International)
KEMA
Keuring van Elektrotechnische Materialien
(Netherlands)
LCIE
Laboratoire Central des Industries Electriques
(France)
MIL
Military Speci cation (USA)
NEC
National Electrical Code (USA)
NEMA
National Electrical Manufacturers Association
(USA)
NEMKO Norges Elektriske Materiellkontroll
(Norway)
NEN
Nederlands Normalisatie-Instituut
(Netherlands)
NF
Normes Franaises (France)
NFC
Normes Franaises Class C (France)
VE
sterreichischer Verband fr Elektrotechnik
(Austria)
SAE
Society of Automotive Engineers
SEK
Svenska Elektriska Kommissionen
(Sweden)
SEMKO Svenska Elektriska Materielkontrollanstalten (Sweden)
SETI
Shktarkastuslatios (Finland)
SEV
Schweizerischer Elektrotechnischer Verein
(Swizerland)
SNV
Schweizerischer Normenverband
(Swizerland)
TGL
DDR-Standards: Technische Normen,
Gtevorschriften und Lieferbedingungen
(ehemalige GDR)
UL
Underwriters Laboratories Inc. (USA)
UNI
Uni cazione Nationale Italiana (Italy)
UTE
Union Technique de lElectricit
(France)
VDE
Verein Deutscher Elektroingenieure
(Germany)
VDEW
Vereinigung Deutscher Elektrizittswerke e. V.
(Germany)
ZVEH
Zentralverband der Deutschen Elektrohandwerke e. V. (Germany)
ZVEI
Zentralverband der Elektrotechnik- und
Elektronik Industrie e. V. (Germany)

DEFINITIONS: CLASSES OF STRESS (DUTY) IN FLEXIBLE


CABLES AND INSULATED WIRES
The application of a exible cable in certain areas as, or in, operating materials as well as for certain combi-nations of
external in uences that can occur in these areas, is described by the collective term stress or duty. Suitable exible
cables and insulated wires are de ned in the applicable equipment standards for the devices in question. On the basis
of mechanical in uences, as well the general expressions used, the term stress or duty is divided into the following
categories.
Normal stress / Ordinary duty
Normal stress is present when the cables are subject to low mechanical stresses in the areas of application, and the
risk of mechanical damage is low, as is the case to be expected in the normal use of small to medium size equipment
in domestic and commercial as well as in light industrial premises.
Such equipment includes amongst others, vacuum cleaners, toasters, washing machines, refrigerators.
Low stress / Light duty
Low stress is then present when the risk of mechanical damage and mechanical stress is low in the areas of
application, as is the case to be expected for normal use of lightweight hand-held devices and lightweight operating
materials in domestic households.
Included in such equipment are radios, oor lamps, hairdryers, small desktop of ce equipment.
9HU\ORZVWUHVV([WUDOLJKWGXW\
Very low stress is then present when the risk of mechanical damage and mechanical stress is very low and can be
considered negligible, i.e. under those in uences that are to be expected for lightweight appliances in households
and of ces Cases of applications where the cables having a greater mechanical protection would restrict the
freedom of movement by the appliance. Included in such types of appliances are electric clocks and electric shavers.
High stress / Heavy duty
High stress is then present when the risk of mechanical damage or a mechanical stress is of medium severity
appreciable, e.g. for normal use of equipment in moderately heavy branches of industry or agri-cultural workshops,
and the temporary use of such at building sites.
Included in such equipment are, amongst others, moderately heavy portable machinery and motors at a building site
or in agricultural workings, large hot-water boiling installations, hand-held lamps, hoists, and xed installations in
temporary buildings.
High stress (Heavy duty) in multi-core cables
Applications as for high stress, though primarily for use in areas of manufacturing facilities including tool-making
machinery, or mechanical handling equipment. The cables can be used inside or outside buildings for an ambient
temperatures ranging from between 25C and +50C and the stabilised conductor temperatures do not exceed
+60C Examples are for connecting a control unit to a production machine, connections between a control unit and
a machine, e.g. in hoists or cranes where the cable length does not normally exceed 10 m. Longer cable lengths are
permissible for xed inter-connections.

Application: Indoor and outdoor use

The terms are in conjunction with the limiting conditions, such as for example, minimum and maximum operating
temperatures, or the in uence of the ambient temperatures, understood as being limited by the design and intended
usage. This context is de ned by the intended environment.
Indoor use
The cables are installed or connected to an apparatus device and can be used permanently in the building at all times,
namely in the intended environment. The building can be used for commercial, industrial or residential purposes.
Outdoor use for a limited period
The cables may be used outdoors as the intended environment for short periods of time, e.g. connected to electric
lawnmowers or drills.
Permanent outdoor use
The cables are designed to resist the various stresses that can occur outdoors in the intended environment
(including weather conditions).

1127

CHARACTERISTICS* OF INSULATING AND


SHEATH MATERIALS
Designation
VDE
Initialcode

Abbreviations

Materials

PVC

Polyvinylchloride
compounds

1,351,5 25

10131015

3,66

Yw

PVC

Heat-resistant
90C

1,31,5

10121015

46,5

Thermoplastic
Elastomere
High temp. materials

Density

g/m3

Breakdownvoltage

Spezi c
volume
resistivty
Ohm cm
KV/mm (20C) 20C

25

Dielectric
constant
50 Hz/20C

Thermic
Dielectric
lossfactor
tan

4 x 10-2
to
1 x 10-1

Working temperature

Melttemperrature

permanent
C

short time
C

30
+ 70

+100

>140

20
+ 90

+120

>140

20
+105

+120

>140

40
+ 70

+100

>140

PVC

Heat-resistant
105C

1,31,5

25

10121015

4,56,5

Yk

PVC

Cold resistant

1,21,4

25

10121015

4,5 6,5

2Y

LDPE

Low density
Polyethylene

0,920,94 70

1017

2,3

2 x 104

50
+ 70

+100

105110

2Y

HDPE High density


Polyethylene

0,940,98 85

1017

2,3

3 x 104

50
+100

+120

130

2X

VPE

Cross-linked
Polyethylene

0,92

50

10121016

46

2 x 103

35
+ 90

+100

Foamed
Polyethylene

0,65

30

1017

1,55

5 x 104

40
+ 70

+100

105

Polystrole

1,05

30

1016

2,5

1 x 104

50
+ 80

+100

>120

3Y

PS

Flameresistance

+C

Yw

O2Y

halogen-free
compounds

Electrical

Oxygen
index
LOI

Heating value
H0

(% O2)

MJ kg-1

2342

1725
1622

self-extinguishing

2442

1620
1724

22
42-44

1830
22

4043

22

2731

ammable

4Y

PA

Polyamide

1,02 1,1 30

1015

2 x 102 to 60
+105
1 x 103

+125

210

9Y

PP

Polypropylene

0,91

1016

2,3 2,4

4 x 104

10
+ 90

+140

160

11Y

PUR

Polyurethane

1,15 1,2 20

1010 1012

47

2,3 x 102 55
+ 80

+100

150

2026

2026

TPE-E
(12Y)

Polyester
Elastomer

1,2 1,4

>1010

3,7 5,1

TPE-O

Polyole ne
Elastomer

0,891,0 30

>1014

2,73,6

75

40

1,8 x 102

4244

+140

190

29

2025

50
+100

+130

150

25

2328

22

2125

2535

1719

NR
SBR

Natural rubber
Styrol-butadienerubber-compounds

1,51,7

20

10121015

35

65
1,9 x 102 + 60

+120

ammable

2G

SiR

Silicone rubber

1,2 1,3

20

1015

34

6 x 103

60
+180

+260

high ash
point

3G

EPR

Ethylen-propylene
rubber-compounds

1,31,55 20

1014

33,8

3,4 x 103 30
+ 90

+160

4G

EVA

Ethylen-vinylacetat
copolymer-compunds

1,31,5

30

1012

56,5

2 x 102

30
+125

+200

5G

CR

Polychloroprene
compounds

1,41,65 20

1010

68,5

5 x 102

40
+100

+140

2125
ammable

22

1923
1419

self-extinguishing

3035

6G

CSM

Chlorsulfonated
Polyethylene compunds

1,31,6

25

1012

69

2,8 x 102 30
+ 80

+140

+160

10Y

PVDF Polyvinylidene uoride


Kynar/Dy or

1,71,9

25

1014

97

1,4 x 102 40
+135

+160

>170

self-extinguishing

4045

15

7Y

ETFE

Ethylene-Tetra uor
ethylene

1,61,8

36

1016

2,6

8 x 104

100
+150

+180

>265

self-extinguishing

3035

14

6Y

FEP

Fluorine ethylene
propylene

2,02,3

25

1018

2,1

3 x 104

100
+205

+230

>225

self-extinguishing

>95

5YX

PFA

Per uoralkoxypolimeric

2,02,3

25

1018

2,1

3 x 104

190
+260

+280

>290

self-extinguishing

>95

5Y

PTFE

Polytetra uorethylene

2,02,3

20

1018

2,1

3 x 104

190
+260

+300

>325

self-extinguishing

>95

1,41,6

12

1,41,6

H
HX

not
halogen-free
crosspolymer-compounds
linked
cross- halogen-free
linked polymer-compounds

* The characteristics valid for unprocessed material

1128

1923

5
5

25

10 10

14

3,45

10

30
+ 70

+100

>130

self-extinguishing

40

17-22

25

10131014

3,45

102103 30
+ 90

+150

self-extinguishing

40

1625

CHARACTERISTICS* OF INSULATING AND


SHEATH MATERIALS

0,17

Hydrogen
chloride

tensile
strength

Elongation
at break

Mrad

N/mm2

80

1025

130350

Shorehardness

Corrosion
behaviour

7095 (A) medium

Abrasion
resistance

0,4

halogenfree

Weather
resistance

Cold
resistance

VDEInitialcode

Abbreviat
ions

Material

PVC

Polyvinylchloridecompounds

Yw

PVC Heat-resistant
90C

Yw

PVC Heat-resistant
105C

YK

PVC

2Y

LDPE Low density


Polyethylene

2Y

HDPE High density


Polyethylene

good

2X

VPE

O2Y

moderategood

no
medium
in black

very good
0,3
0,4
no

1020

400600

4350 (D) medium

2030

5001000 6063 (D) good

100

0,1

0,3

12,520

300400

4045 (D) medium

0,25

812

350450

5565

300400

3550 (D) good

0,4

5060

50170

1,01,5

2035

300

5560 (D) medium

0,1

500700

70100 (A) very good

1,5

0,25

no

80

0,23
10

0,19
0,25

no

100 (500) 3045

0,5

10

30

1,5

10

20

100

0,22

50

>300

very good

85 (A)
70 (D)
55 (A)
70 (D)

yes

conditional1)

good

medium good
yes

1,5

6070 (A)

moderate

no

100

Hydrogen
chloride

Cold resistant

Cross-linked
Polyethylene
Foamed
Polyethylene

3Y

PS

Polystrole

4Y

PA

Polyamide

9Y

PP

Polypropylene

11Y

PUR

Polyurethane

TPE-E
(12Y)

Polyester
Elastomer

TPE-O

Polyole ne
Elastomer

NR
SBR

Natural rubber
Styrol-butadienerubber-compounds

2G

SiR

Silicone rubber

3G

EPR

Ethylen-Propylene
rubber-compounds

4G

EVA

Ethylen-vinylacetat
copolymer-compunds

moderate good

5G

CR

Polychloroprene
compounds

moderate

6G

CSM Chlorsulfonated
Polyethylene compunds

moderate
very good
good

moderate
200

very good

yes

4080 (A)

no

good

yes2)

300600
510

moderate good

good

very good
good

Designation

50

200400
812

6585 (A)

250350

7080 (A)

400700

5570 (A

350600

6070 (A)

1,5

1020

1,0

yes

very good
good
good

medium

no

very good

0,17

Hydrouoric

10

5080

150

7580 (D) very good

0,01

very good

very good

10Y

PVDF Polyvinylidene uoride


Kynar/Dy or

0,24

yes

10

4050

150

7075 (D) very good

0,02

very good

very good

7Y

ETFE Ethylene-Tetra uor


ethylene

0,26

yes

1525

250

5560 (D) very good

0,01

very good

very good

6Y

FEP

Fluorine ethylene
propylene

0,21

yes

0,1

2530

250

5560 (D) very good

0,01

very good

very good

5YX

PFA

Per uoralkoxypolimeric

0,26

yes

0,1

80

50

5560 (D) very good

0,01

very good

very good

5Y

PTFE Polytetra uorethylene

0,17

no

100

813

150250

0,21,5

0,20

no

200

813

150250

medium
in black:
good

medium
6595 (A)

1)

The propellent may be e.g. Fluor-Chlor-Hydrcarbon

no

medium

2)

yes

H
average
HX

not
halogen-free
crosspolymer-compounds
linked
cross- halogen-free
linked polymer-compounds

Elastomere

W K-1 m-1

Radiationresistancemax

Weather

High temp. materials

Corrosive
gases in
case of re

Halogen

halogen-free
compouns

Thermalconductivity

Mechanical

Thermoplastic

Thermic

depend on the type compound

1129

SAFETY REQUIREMENTS IN THE USE OF CABLES AND


INSULATED WIRES
Fundamental requirements
The cables and insulated wires shall be of adequate safety for proper use in the intended manner such that these do
not constitute any unacceptable risk to life or damage to property. The prevention of danger to persons and property
during usage and storage of operating equipment means safety to include the detection of stress, risk and potential
faults, as well as their recti cation or a limitation to a minimum risk level.
Unless otherwise speci ed, cables and insulated wires should only be used for the conductance and distri-bution of
electricity.

General requirements
The choice in the selection of cables and insulated wires should be such that the voltages and currents prevailing in the
operating equipment, a system or device used shall meet all operating conditions to be expected.
The cables shall be constructed, installed, protected, used and maintained to prevent danger as far as its reasonably
practical.

Limiting conditions
The limiting conditions in the DIN VDE and HD speci cations shall be taken into account. An acceptable service life will
be attained by compliance with the limiting conditions, depending on the circuit designed under de ned conditions for
use. The usable life of a permanently installed cable for power distribution is longer than that of a exible cable.
The in uence by all of the factors given in the following sections must be considered as an interrelationship and not on
an individual basis.

Selection of cables and insulated wires


The choice in the selection of cables and insulated wires shall be made such that these are suitable for the operating
conditions as well as for all other external in uences and compliance with the respective protection class.
a) Operating conditions are, for example:
voltage
protective measures
grouping of cables
current
method of installation
accessibility
b) External in uences are, for example:
ambient temperature
presence of rain, water vapour or the accumulation of water
presence of corrosive, contaminating or other chemical substances
mechanical stresses (such as holes or sharp edges from metal constructions for example)
animal world (such as rodents)
plant world (such as fungal growths)
irradiation (such as sunlight).
Note: The colour black provides a higher degree of protection than other colours.

1130

SAFETY REQUIREMENTS IN THE USE OF CABLES AND


INSULATED WIRES
Requirements for cables
for permanent installation, and
for exible applications
5HTXLUHPHQWVIRU[HGLQVWDOODWLRQ
In the normal case, cables for permanent installation have solid single wire or stranded conductors. In certain
circumstances, e.g. for greater ease of installation, the conductor may be Class 5 according to DIN VDE 0295.
Cables should not be in contact with, or close to, hot surfaces if the cables are not intended for such conditions.
Cables should not be buried directly in the earth and should be fastened by a suitable means while making allowance
for the maximum spacing between xing points.
The cable should not be damaged by any mechanical restraint used for its support . Cables which have been in use over
longer periods of time may become damaged by movement. This can be caused by the natural effects of ageing on the
physical properties of the materials used for the insulation sheath and jacket which can become brittle with time.
)RUH[LEOHDSSOLFDWLRQV
Flexible cables are made up conductors consisting of multiplicity of small wires and are either stranded or bunched.
These cables meet either Class 5 or Class 6 of DIN VDE 0295.
Flexible cables should be used for connections to mobile operating equipment. The length of the connecting cable
must be chosen such that response by the short-circuit protecting device is assured. The cable length should be as
short as is needed for the practical application so as to reduce the risk of mechanical damage. In cases of applications
where exible PVC-sheathed cables are permissible, the use of spiral cables can be considered for shortening the
effective length.
Flexible PVC-sheathed cables are not necessarily suitable for processing further to spiral cables. Multicore control
cables shall be protected against permanent bending stress. Abrasion, notches and sharp bends are to be avoided.
Except for cables for connections to permanently installed operating equipment, exible cables should not be
permanently xed (with the exception of heavy-duty cable designs for permanent installation in temporary facilities)
unless these are contained in an enclosure affording mechanical protection. For a xed installation, at least one cable
should be used for normal stress.
Flexible cables should not be subjected to excessive straining from tensile forces, compression, twisting or kicking. This
applies in particular at the point of entry into the device, and strain relief or the point of connection to the xed wiring.
These should not be damaged by any strain relief or clamping device at points to the permanent installation.
Flexible cables should not be placed under oorcoverings or carpets because there is the danger that this can cause
thermal insulating effects, leading to increased temperatures, or that the weight of furniture from traf c can damage
the cables.
Flexible cables should neither be in contact with, or close to, hot surfaces nor extend into the immediate vicinity of
such, as they are not suitable for this purpose.
On account of their characteristics, this also applies in particular for PVC-sheathed and/or jacketed cables. The
suitability of exible cables for outdoor applications, either for short periods or continuous operation, is de ned in the
tables of the HD 516 and in DIN VDE Part 300.
Flexible PVC-sheathed cables are not suitable for permanent use in outdoor applications.
The types of structures for PVC-sheathed cables for short-term use in outdoor applications should not however be
operated in conditions others than these, e.g. at temperatures lower than the speci ed temperature.

1131

SAFETY REQUIREMENTS IN THE USE OF CABLES AND


INSULATED WIRES
Cables without a jacket may neither be used as a substitute for a jacketed cable nor as an extension cable. These shall
principally not be used for connecting Class 2 equipment unless the cable in the constructional standard has been
de ned as a cable for extra light duty and the equipment standard explicitly permits this cable type.
The corresponding VDE and HD regulations shall be observed for the cables used in deep mining operations, in
quarrying as well as for moveable equipment, such as in cranes with spring-loaded reeling devices for example.

Voltage
The rated voltage for a cable is the reference voltage for which the cable is designed and which serves to de ne the
electrical testing requirements.
The rated voltage is expressed as the ratio of two values, U0 /U, whereby U0 is the effective value (r.m.s.) of the voltage
between any insulated conductor and the earth (metal covering of the cable or surrounding medium)
U is the effective value (r.m.s.) between any two phase conductors of a multicore cable or of a system of single core
cables. In an alternating current system, the rated voltage of a cable shall be at least equal to the nominal voltage to the
value U0 and U. In direct current system, the rated voltage of the system shall not be higher than 1,5 times that of the
nominal voltage of the cable.
Note:
The operating voltage of a system may permanently exceed the rated voltage for the cable by 10 %.

Current carrying capacity


The nominal cross-section of each conductor should be selected such that the current carrying capacity is not less than
the maximum continuous current that ows through the conductor under normal conditions of operation. The limiting
temperature with respect to the current carrying capacity should not be exceeded for the cable insulation and sheath
concerned.
Included in the de ned conditions is also the method of installation for the cable used. The regulations for the
permissible current rating shall be observed here for the current.
Correction factors may also be included in the values given for the load rating to allow for other conditions, such as for
example:
1. cable grouping
2. type of overcurrent protection
3. ambient temperature
4. reeled / drummed cables
5. thermal insulation
6. frequency of the current (if other than 50 Hz)
7. effects of harmonic waves
Serious damage can be caused if cables are operated for longer periods of time above those limits given in the tables
and can lead to early failure or considerable deterioration in the cable characteristics.

7KHUPDOLQXHQFHV
Cables should be selected, located and installed so that the intended heat dissipation is not inhibited and they do not
present a re hazard to adjacent materials.
The limiting temperatures for the individual cables are given separately in our catalogue. Under no circumstances may
these values be exceeded by an interaction of internal joulean heat (to the material of the cable, connections and
terminals) by the ambient conditions.

1132

SAFETY REQUIREMENTS IN THE USE OF CABLES AND


INSULATED WIRES
Mechanical stress
Allowance shall be made for all possible mechanical stress that can arise during a normal installation process for laying
cable in order to assess the risk of mechanical damage to cables.

Tension
The following values for tension should not be exceeded for each conductor in use. This applies up to a maximum value
of 1000 N for the tensile stress of all conductors unless HELUKABEL has approved limits deviating from this value.
50 N/mm2 by permanent operation for xed installation.
15 N/mm2 for exible cables under static tension for xed installation that are used in current circuits.
It is recommended for those cases where the above values are exceeded, that a separate strain-relieving element or
similar protection should be used. The connection of such a strain-relieving element to the cable shall be made such
that the cable is not damaged.
If exible cables are subjected to dynamic tensile stress (including those due to the mass inertia, e.g. for reeling
drums), the permissible tension or the fatigue life should be agreed between the user and HELUKABEL.

Bending stress
The internal bending radius of a cable should be chosen such that the cable is not damaged by this.
The choice of bending radii smaller than speci ed shall be concurred with HELUKABEL.
Attention shall be given when stripping the insulation that the conductor is not damaged by this as the bending
characteristics will otherwise seriously deteriorate.
The bending radii given apply for ambient temperatures of (20 10)C. The recommendations from HELUKABEL
shall be enquired for ambient temperatures other than those given.
Bending too close to any internal and/or external anchorage shall be avoided.
Kink-protection sleeves or other devices shall not impede the movement of the cores within the cable.

Compression
Cables shall not be compressed to an extent that this will damage the cable.

Torsional stress
In general, exible cables are not designed for torsional stress. In those cases where such torsional stress cannot
be avoided, then the design of the cable and the installation arrangements should be agreed between user and
HELUKABEL.

1133

SAFETY REQUIREMENTS IN THE USE OF CABLES AND


INSULATED WIRES
Compatibility
The following points shall be considered in the selection and installation of cables:
The avoidance of interference mechanical and electrical in uences between adjacent circuits.
Dissipation of heat from cables, or the chemical/physical in uences from the materials used for the cables on
bordering materials, such as for example, constructional and decorative materials, insulation tubes, supports, etc.
Mutual interference by adjacent materials and the materials used for the cables. This applies for instance, for an
absorption of plasticiser from PVC-sheathed cables by certain materials that are used for thermal insulation purposes,
for strapping materials or for the equipment.

Dynamic stress
The possibility should be taken into consideration of damage to cables and fastenings for these, by the dynamic forces
that can be caused by any current including short-circuit currents.

Storage/Handling/Transportation
Cables that are not intended for outdoor applications should be stored in dry indoor environments.
A number of constructional types of exible cables are particularly susceptible to moisture, such as screened cables for
example.
The ends of the cables should be sealed for the application and the expected duration of outdoor storage in order to
prevent the penetration of moisture. The temperatures given in the tables in HD 516 S2 for storage shall be taken into
account.
If the temperature of the cable falls below recommended values, then all types of mechanical stresses, in particular
vibrations, shock, impact, bending and torsional twist shall be avoided.

1134

GLOSSARY OF TERMS: CABLES AND WIRES


A
Acceptance angle - The half-angle of the cone within
which incident light is totally internally re ected by the
ber core. It is equal to arcsin (NA).

= arc sin

n n
2
1

2
2

Aerial cable - A cable suspended in the air on poles or


other overhead structure.
Appliance Wire and Cable - A classi cation covering
insulated wire and cable for internal wiring of appliances
and equipment.
Armoured Cable - A cable provided with a wrapping of
metal for mechanical protection.

Gauge (SWG), New British Standard (NBS), English Legal


Standard, and Imperial Wire Guide.
Building Wire - Insulated wires used in building for
light and power, 600 volts or less, usually not exposed to
outdoor environment.
Buffer - A protective coating over an optical bre.
A soft material extruded tightly over the bre coating,
mechanically isolates individual bres.
BUS - A network which functions like a signal line and is
shared by a number of nodes.

ASA - Abbreviation for American Standards Association.


Former name of ANSI.

Cable - Multicore stranded insulated wires under


protective sheath to conduct electrical energy e.g. power
cable, telecommunication cable, installation cable, data
cable etc.

ASME - Abbreviation for American Society of Mechanical


Engineers.

Cable Core - The portion of an insulated cable lying


under the protective covering.

ASTM - Abbreviation for the American Society for Testing


and Materials.

Cable Sheath - A protecting covering over the cable


core to prevent outer damages.

ATM (Asynchronous Transfer Mode) - A new


emerging data standard that uses many of the same data
rates as Fiber Channel and SONET.

Capacitance (Capacity) - That property of a system of


conductors and a dielectric which permits the storage of
electricity when potential difference exists between the
conductors. A capacitance value is always positive.

Attenuation - The power drop or signal loss in a circuit,


expressed in decibels (db). Generally attenuation increases
(signal level decreases) with both frequency and cable length.
AWG - Abbreviation for American Wire Gauge.
A standard measurement of the size of a conductor.
AWM - Designation for Appliance Wiring Material.

B
Bit - A binary digit, smallest element of information
in binary system.
Bit (Binary Digit) - A basic unit for the datas of a
digital transmitting system. A group of 8 Bit is usually
expressed as one Byte.
Bit rate - The number of bits of data transmitted over a
phone line per second.
B & S Gauge - Standard for Brown & Sharpe Gauge. The
wire diameter standard is same as AWG.
Breakdown Voltage - The voltage at which the
insulation between two conductors will break down.
Performed as a type test in the laboratory.
British Standard Wire Gauge - A modi cation of the
Birmingham Wire Gauge and the legal standard of Great
Britain for all wires. It is variously known as Standard Wire

Capacitive Coupling - Electrical interaction between


two conductors caused by the capacitance between
them.
CATV - Acronym for Community Antenna Television.
CEBEC - Belgium approval agency Comite
Electrotechnique Belge Service de la Marque.
CEE - European standards agency International
Commission on Rules for the Approval of Electrical
Equipment.
Cellular insulation - Insulating material in foamed or
sponge form with the cells closed or interconnected.
CENELEC - European standards agency European
Committee for Electrotechnical Norms.
Chromatic dispersion - The speed of an optical
pulse travelling in a ber changes if its wavelength
changes. Chromatic dispersion can be measured by the
measurement of travel time at different wavelength.
Circuit - The entire route of an electrical current. A
complete path over which electrons can ow from the
negative terminals of a voltage source through parts and
wires to the positive terminals of the same voltage source.
Circuit Sizes - A popular term for building wire sizes 14
through 10 AWG.
1135

GLOSSARY OF TERMS: CABLES AND WIRES


Circular Mil (CM) - Used to de ne cross-sectional areas
of conductors. Area of a circle 1/1000 inches in
a diameter. 1 mil (0,001 inch) is equal to square
mil x 0,78540.
Cladding - A low-refractive index, glass or plastic that
surrounds the core of a ber. Optical cladding promotes
total internal re ection for the propagation of light in a
ber.
&RD[LDO&DEOH - A cable consisting of two cylindrical
conductors with a common axis, separated by a dielectric.
The outer conductor or shield is commonly used to
prevent external radiation from affecting the current
owing in the inner conductor.
Coherent waves - The phenomenon related to the
existence of a correlation between the phases of the
corresponding components of two waves or between the
values of the phase of a given component of one wave at
two instants in time or two points in space.
Colour Code - A system of identifying different insulated
cores by means of colours, numbers, printing etc.
Concentric lay - Cable core composed of a central
core surrounded by one or more layers of helically laid
insulated wires or cores.
Conductor - A material capable of easily carrying an
electrical conductivity. A wire or combination of wires not
insulated from one another, suitable for carrying electric
current.

Cross-linked - Setting up the chemical links between the


molecular chains. A form of polyethylen material whose
moleculars are more closely linked to produce a greater
balance of physical and electrical properties.
(XLPE - compound)
Crosstalk - Interference caused by audio frequencies.
Undesired electrical currents in conductors caused by
electromagnetic or electrostatic coupling from other
conductors or from external sources. Also, leakage of
optical power from one optical conductor to another.
CSA - Abbreviation for Canadian Standards Association,
a non-pro t independent organization which operates
a listing service for electrical and electronic materials
and equipment. The Canadian counterpart of the
Underwriters Laboratories.
Current - Flow of electricity measured in amperes.
Practical unit is the ampere which represents the transfer
of one coulomb per second.
Current rating - The maximum continuous electrical
ow of current recommended by a given wire in a given
situation, expressed in amperes.
Cut off wavelength - For a singlemode ber, the wavelength above which the ber exhibits singlemode operation.

D
dB - see decibel

Control Cable - A multi-conductor cable made for


operation in control of signal circuits.

D. C. - Abbreviation for direct current (D C), Electricity


that ows in one direction only.

Copolymer - A compound resulting from the


polymerization of two different monomers.

Decibel (dB) - One-tenth of a bel. Unit to express


differences of power level. Example: The decibel is 10
times the common logarithm of the power ratio. It is
used to express power gain in ampli ers or power loss in
passive circuits or cables.

Copperweld - Copper covered steel wire. Copper and


steel welded together. The trade name of Flexo Wire
Division (Copperweld Steel Corp.) for their copper-clad
steel conductors.
Cord - A small, exible insulated cable.
Cord Set - Portable cords tted with a wiring device
at one or both ends. Cord is a small exible insulated
conductor or group of conductors, normally not larger
than AWG 10 - up to 4 cores.
Core - In cables, a component or assembly of components over which other materials are applied, such as
additional components, shield, sheath, or armour.
Corona - A discharge due to ionization of air around a
conductor with a potential gradient exceeding a certain
critical value. A high voltage electrical discharge that
attacks insulation.
Crimp - Act of compressing a connector barrel around
a cable in order to make an electrical connection.
1136

DEMKO - Approval agency of Denmark. Denmarks


Elektriske Material Kontrol.
Dielectric Breakdown - The voltage required to cause
an electrical failure or breakthrough of the insulation.
Dielectric Strength - The maximum voltage insulation
can withstand without rapture. Usually expressed as a
voltage gradient, e. g. volts per mil.
Dispersion - A general term for those phenomena that
cause a broadening or spreading of light as it propagates
through an optical ber. The three types are modal,
material, and waveguide.
Drain Wire - An uninsulated wire used as an earth
connection. This is generally laid over the component or
under the screening, braiding etc.
Duct - An underground or overhead tube or conduit for
carrying electrical cables.

GLOSSARY OF TERMS: CABLES AND WIRES


E
EIA - Abbreviation for Electronic Industries Association.
Elastomer - Any material that will return to its original
size after stretching. Elastomer is a rubber or rubber-like
material which will stretch repeatedly to 200 percent or
more and return rapidly with force to its approximate
original shape.
Electromagnetic Coupling - Energy transfer by means
of a varying magnetic eld.

Foamed Plastics - Insulations having a cellular


structure.
Foils - A thin supporting lm of continuous sheet
such as plastic foil, metal foil, laminated foil etc. for
static shielding, contacts and other electrical applications.
FR-1 - A ammability rating established by Underwriters
Laboratories for wires and cables that pass a specially
designed vertical ame test. This designation has been
replaced by VW-1.
FRNC - Flame Retardant Non Corrosive

Electromagnetic Induction - The production of a


voltage in a coil due to a change in the number of magnetic
lines of force ( ux linkages) passing through the coil.

Elongation - The fractional increase in the length of a


material stressed in tension.

Gauge - A term used to denote the physical size of a


wire.

EMC - Electromagnetic Compatibility (EMV).

*UDGHGnLQGH[EHU - An optical ber whose core has a


nonuniform index of refraction. The core is composed of
concentric rings of glass whose refractive indices decrease
from the center axis. The purpose is to reduce modal
dispersion and thereby increase ber bandwidth.

EMF - Abbreviation for Electro Motive Force


force determinating ow of electricity (voltage).
EMI - Any electrical or electromagnetic interference that
causes undesirable response, degradation, or failure
in electronic equipment. Optical bers neither emit or
receive EMI.
EMV - Designation for electromagnetic compatibility (EMC).
EPR - Ethylene-propylene copolymer rubber. The
copolymer is chemically cross-linked.

Ground Conductor - An electrical conductor for the


connection to the earth, making a complete electrical
circuit.

H
+HOL[- A continuous spiral winding.

ETFE - Ethylene tetra uoroethylene

Henry - The unit of inductance (H).

Hertz (Hz) - A unit of measurements of the frequency


equal to one cycle per second.

FDDI - Fiber Distributed Data Interface. Very high speed


Computer Network working with ber optics.
FEP - Fluorinated ethylene propylene
Ferrule - A component of a connector that holds ber in
place and aids in its alignment, usually cylindrical in shape
with a hole through the center.
Filled Cable - A telephone cable construction in which
the cable core is lled with a material that will prevent
moisture from entering or passing through the cable.
Fine Stranded Wire - Stranded wire with component
strands of 36 AWG or smaller.
Flame Resistance - The ability of a material not to
propagate ame once the heat source is removed.
Flammability - The measure of the materials ability to
support combustion.
Flat Cable - A cable in at form, where the cores lying
parallel longitudinally but essentially with at surfaces.

High Temperature Wire and Cable - Electrical wire


and cables having thermal operating characteristics of
150C and higher.
Hi-Pot - A test designed to determine the highest voltage
that can be applied to a conductor without electrically
breaking down the insulation.
High Voltage - Generally, a wire or cable with an
operating voltage of 600 volts and above.
Hook-up Wire - Single conductor used to hook-up
electrical parts of instruments for low current and voltage
(under 1000 volts).
Hybrid Cable - Multi-conductor cable containing two or
more types of components.
Hypalon - Du Ponts trade name for their chlorosulfonated
polyethylene, an ozone resistant synthetic rubber (90C).
Hz - Abbreviation for Hertz.

1137

GLOSSARY OF TERMS: CABLES AND WIRES


ICEA - Abbreviation for Insulated Cable Engineers
Association.
IEC - European Standardization agency International
Electrotechnical Commission.
IEEE - Abbreviation for Institute of Electrical and
Electronics Engineers.
Impedance - Resistance to ow of an alternating
current at a particular frequency, expressed in ohms. It is
a combination of resistance R and reactance X, measured
in ohms.
,QGH[SUROH - A graded-index optical ber, the
refractive index as a function of radius.
Induction - An in uence exerted by a charged body or
by a magnetic eld on adjacent bodies without apparent
communication.
Inductive Coupling - Crosstalk resulting from the action
of the electromagnetic eld of one conductor on the other.
Insulation - A non-conducting substance, named as
dielectric, surrounding the conductor.
Interface - The two surfaces on the contact side of
both halves of a multiple-contact connector which face
each other when the connector is assembled. Common
interconnection point for devices, e.g. RS232 Interface:
Mouse-Personalcomputer.
ISDN - Integrated Services Digital Network. A standard
protocol for digital telecommunications transmissions.

J
Jacket - An overall covering of a cable, called also sheath
which protects against the environment and stress.
Jumper - A short length of conductor used to make a
temporary connection between terminals, around a break
in a circuit, or around an instrument.

K
KEMA KEUR - Approval agency of Netherlands. Keuring
van Elektrotechnische Materialien.
KV - Abbreviation for kilovolt = 1000 volts.
KVA - Abbreviation for kilovolt ampere =
1000 volts x amperes.

L
Laser - Light Ampli cation by Stimulated Emission of
Radiation. An electro-optic device that produces coherent
light with a narrow range of wavelengths, typically
centered around 780 nm, 1310 nm, or 1550 nm.
Laminated Tape - A tape consisting of two or more
layers of different materials bonded together.
LAN = Local Area Network - A network located
in a localised area e.g. in an of ce, building, complex
buildings whose communication technology provides a
high-bandwidth, low-cost medium to which many nodes
can be connected.
LED - Light Emitting Diode.
LOCA - Abbreviation for Loss of Coolant Accident, a
system malfunction associated with nuclear generating
stations.
Loop Resistance - The total resistance of two conductors
in a closed circuit, measured round trip from one end.
Loss Factor - The loss factor of an insulating material
is equal to the product of its dissipation and dielectric
constant.

M
MCM - Cross-section of greater AWG-sizes.
1 MCM= 1000 circular mils = 0,5067 mm2.
Meg or Mega Pre x meaning 1 million = 1.000000 = 106.
Megarad - A unit for measuring radiation dosage.
1 megarad = one million rads = 106 rad or 106 cJ/kg.
Mho - The unit of conductivity. The reciprocal of an ohm.
MHz - One million cycles per second = megahertz = 106 Hz.
Modem - Abbreviation for Modulator/Demodulator.
Device which allows to transmit electrical data via
analogues transmission paths with limited bandwidth,
e. g. Computer data via telephone lines.
MTW - An acronym for thermoplastic insulated
Machine Tool Wire.
Multi-conductor - A combination of two or more
conductors in a cable under jacket.

KW - Abbreviation for kilowatt = 1000 watt.

Multimode-Fiber - A type of optical ber that supports


more than one propagation mode.

Kynar - Fluorocarbon insulation rated -65C to +135C,


typically used as insulation for wire wrapwire.
A Pennwalt trade name for polyvinylidene oride.

Mutal Capacitance - Capacitance between two


conductors when all other conductors are connected
together to shield and ground.
Mylar - Du Pont trademark for polyester material.

1138

GLOSSARY OF TERMS: CABLES AND WIRES


N
National Electric Code Article 725 - The NEC Article
which covers remote control, signal and communication
power limited circuits that are not an integral part of the
device or appliance.
1DWLRQDO(OHFWULF&RGH$UWLFOH - The NEC Article
which covers the re and burglar alarms installation of
wire and equipment operating at 600 Volts or less.
National Electric Code (NEC) - A set of regulations
governing construction and installation of electrical wiring
and apparatus in the United States, established by the
American National Board of Fire Underwriters.
NEMA - National Electrical Manufacturers Association.
NEMKO - Approval agency of Norway.
Norges Elektriske Materiellkontroll.
Neoprene - A synthetic rubber of thermosetting material
with good resistance to oil, chemical, and ame, known
as polychloroprene - mostly used as jacketing.
Neper - An electrical unit similar to decibel, used to
express the ratio between two amount of power existing
at two distinct points. 1 Neper = 8,686 decibels.
NFPA - Abbreviation for National Fire Protection
Association. Administrative Sponsor of the National
Electric Code (ANSI Standards Committee CI).
Numerical Aperture NA - The light-gathering ability
of a ber, de ning the maximum angle to the ber axis at
which light will be accepted and propagated through the
ber. NA = sin , where is the acceptance angle.
NA = sin
-max =

n n
2
1

2
2

Nylon - A group of polyamide polymers, used for wire


and cable jacketings with good chemical and abrasion
resistance.

O
Ohm - The electrical unit of resistance. The value of
resistance through which a potential difference of one volt
will maintain a current of one ampere.
Optical Fiber - Any lament or ber, made of dielectric
materials, that guides light, whether or not it is used to
transmit signals. Synonym: optical waveguide.
OSHA - Abbreviation for Occupational Safety and Health
Act. Speci cally the Williams-Steiger law passed in
1970 covering all factors relating to safety in places of
employment.
OVE - Approval agency of Austria.

Overlap - A certain portion of a foil or band which


laps over the leading edge of a helical or longitudinally
wrapping tape.
Ozone - A faintly blue gasious, reactive form of oxygen,
obtained by the silent discharge of electricity in ordinary
oxygen or in air.
2]RQH,QGH[ - Percentage of oxygen necessary to
support combustion in gas mixture.

P
Pair - 2 insulated wires twisted together in a certain laylength to built a single circuit of transmission line.
Patch Cable - A cable with plugs or terminals on each
end of the conductors to temporarily connect circuits of
equipment together. In the IBM Cabling System, a length
of Type 6 cable with data connectors
on both ends.
Patch Cord - A exible piece of electrical cord
terminated at both ends with plugs, used for
interconnecting circuits on a pasteboard.
Patch Panel - Distribution area to rearrange ber
connections and circuits.
pH - The measure of acidity or alkalinity of a substance.
PH values are described from 0 to 14. Value 7 indicate the
neutrality. Numbers below 7 result increasing acidity and
number greater than 7 increasing alkalinity.
Pick - Distance between two adjacent crossover points of
braiding wires or laments, measured in picks per inch.
Pigtail - A short length of optical ber, permanently
xed to a component, used to couple power between the
component and a transmission ber.
Plenum - The air return way of a central air handling
system, either ductwork or open space over a dropped
ceiling.
Plenum Cable - Cable approved by Underwriters
Laboratories for installation in plenums without the need
for conduit.
Plug - The part of the two mating halves of a connector
which is movable when not fastened to the other mating
half.
Polychloroprene - Chemical name of neoprene.
A rubber-like compound for jacketing and also for
insulating where cables are subject to rough usage,
oils, moisture, solvents, greases and chemicals.
Polyester (PETP) - A resin formed by the reaction
between a dibasic acid and a dithydroxy alcohol.
Polyethylene terephthalate, used extensively as a moisture
resistant cable core wrap.
1139

GLOSSARY OF TERMS: CABLES AND WIRES


Polyethylene (PE) - This material is basically pure
hydrocarbon resins with excellent dielectric properties,
i. e. low dielectric constant, low dielectric loss across the
frequency spectrum, mechanically rugged and resists
abrasion and cold ow. The insulating materials derived
from polymerization of ethylene gas.
Polyerm - A material of high molecular weight formed
by polymerization of lower molecular weight molecules.
3RO\ROHQ- A group of thermoplastics based upon
the unsaturated hydrocarbons, known as ole ns.
When combined with butylene or styrene polymers,
the form compounds such as polyethylene and
polypropylene.
Polypropylene (PP) - A thermoplastic similar to
polyethylene but stiffer and having higher softening point
(temperature) excellent electrical properties.
Polyurethane (PUR) - Class of polymers known for
good abrasion and solvent resistance. A copolymer of
urethane is similar in properties to neoprene, usually used
as a coldcuring moulding compound.
Polyvinyl Chloride (PVC) - This is a group of
thermoplastic compounds composed of polymers
of polyvinyl chloride or its polymer, vinylacetate, in
combination with certain stabilizers, llers, plasticizers,
pigments etc., widely used for wire and cable insulations
and several jackets.
Power Cables - Cables of several sizes, construction,
and insulation, single or multi-conductor, designed to
distribute primary power to various types of equipment,
such as cables  0,6/1 kV.
Power Factor - The ratio between the true power in
watts and the apparent power in volts amperes.
Primary Coating - The plastic coating applied directly
to the cladding surface of the ber during manufacture to
preserve the integrity of the surface.
Printed Wiring - A printed circuit intended to provide
point-to-point electrical connections.
Propagation - Delay time required for an electrical wave
to travel between two points on a transmission line.

R
Rayleigh Scattering - The scattering of light that
results of from small inhomogeneities in material
density or composition.

Resistance - Property of an electric circuit which


determines for a given current the rate at which
electric energy is converted into a heat and has a
value, is measured in ohms.
RG/U - Abbreviation for Radio Government, Universal.
RG is the military designation for coaxial cable in
Mil-C-17. R = Radio, G = Guide, U = Utility.
Ribbon Cable - A at cable consisting of two or
more insulated conductors laid parallel in one plane
and held together by means of adhesive or woven
textile yarns.
RMS (Root Mean Square) - The effektive value of
an alternating current or voltage.
Rubber (Wire Insulation) - Term used to describe
wire insulations made of thermosetting elastomers,
occur naturally or may be made synthetically.

S
S - Rubber insulated heavy duty exible cable, stranded
copper wires with separator. Two or more colour coded,
stranding with ller, wrapped with separator, rubber
jacket. 600 V.
Semi-Rigid - A cable containing a exible inner core and
a relatively in exible sheathing.
Semi-Rigid PVC - A hard semi- exible polyvinylchloride
compound with low plasticizer content, (shore A 97),
for Termi-Point connecting technique.
Semi-Solid - An insulation cross-section having a
partially open space between the conductor and the
insulation perimeter.
SEMKO - Approval agency of Sweden.
Separator - A layer of insulating material which is placed
between a conductor and its dielectric, between a cable
jacket and the component it covers, or between various
components of a multiple-conductor cable.
Silicone - A thermosetting elastomer with excellent
heat-resistant. Polymeric materials in which the recuring
chemical groups contain silicon and oxygen atoms at
links in the main chain.
6LPSOH[- Transmission only in one direction.

Reel - A revolvable anged device made of wood or


metal, Used for winding of wires or cables.

Singlemode-Fiber - A small-core optical ber that


supports only one mode of light propagation above
the cutoff wavelength. Typical diameter is 9 10 mm,
the dispersion very low. Singlemode bers are
proper for long distance transmissions.

5HIUDFWLYHLQGH[ - The ratio of the velocity of light


in a vacuum to its velocity in the medium. Synonym:
Index of Refraction.

SJ - Junior hard service, rubber-insulated pendant


or portable cord. Same construction as type S, but
300 V. Jacket thickness different.

1140

GLOSSARY OF TERMS: CABLES AND WIRES


SJO - Same as SJ, but neoprene, oil resistant compound outer
jacket. Can also be made waterresistant 300 V, 60C.

SVT - Same as SV except all-plastic, construction.


With or without third conductor for grounding purposes
only. 300 V, 60C to 90C.

SJT - Junior hard service thermoplastic or rubberinsulated


conductors with overall thermoplastic jacket. 300 V, 60C
to 105C.

SJTO - Same as SJT but oil resistant thermoplastic outer


jacket. 60C.

Tape Wrap - A spirally applied tape over an insulated


or uninsulated wire.

SO - Hard service cord, same construction as type S


except oil resistant neoprene jacket. 600 V, 60C to 90C.

Tear Strength - The force required to initiate or continue


a tear in a material under speci ed conditions.

SOOW like SO, but oil and water-resistant.

Temperature Rating - The maximum temperature at


which an insulating material may be used in continuous
operation without loss of its basic properties.

Solid Conductor - A conductor consisting of a single


wire.
SONET - Synchronous Optical Network.
SP-1 - All rubber, parallel-jacketed, two-conductor light
duty cord for pendant or portable use in damp locations.
300 V.
SP-2 - Same as SP-1, but heavier construction, with or
without third conductor for grounding purposes. 300 V.
SP-3 - Same as SP-2, but heavier construction for
refrigerators or room air conditioners. 300 V.

TEW - Canadian Standard Association type appliance


wires. Solid or stranded single conductor, plasticinsulated. 600 V, 105C.
TF - Fixture wire, thermoplastic-covered solid or 7
strands. 60C.
TFE - Tetra uoroethylene.
TFF - Same as TF but exible stranding. 60C.
THHN - 90C, 600 V nylon jacketed building wire.

SPT-1 - Same as SP-1, except all-thermoplastic. 300 V.


With or without third conductor for grounding.

Thermocouple Lead Wire - An insulated pair of


wires used from the couple to a junction box.

SPT-2 - Same as SP-2, except all-thermoplastic. 300 V.


With or without third conductor for grounding.

Thermoplastic - A material which softens when


heated and becomes rm on cooling.

SPT-3 - Same as SP-3, except all-thermoplastic. 300 V.


With or without third conductor for grounding.

THW - Thermoplastic vinyl insulated building wire.


Flame-retardant, moisture and heat-resistant 75C.
Dry and wet locations.

Spark Test - A test designed to locate pinholes in an


insulated wire by application of an electrical potential
across the material for a very short period of time while the
wire is drawn through an electrode eld.
Splice - An interconnection method for joining the ends
of two optical bers in a permanent or semipermanent
fashion. Maybe thermally fused or mechanically applied.
ST - Hard service cord, jacketed, same as type S, except
all-plastic design. 600 V, 60C to 105C.
6WHSLQGH[)LEHU - An optical ber, either multi-mode
or singlemode, in which the core refractive index is
uniform throughout so that a sharp step in refractive
index occurs at the core-to-cladding interface.
STO - Same as ST but with oil resistant thermoplastic
outer jacket. 600 V, 60C.
SV - Vacuum cleaner cord, two or three-conductor,
rubber-insulated. Overall rubber jacket. For light
duty in damp locations. 300 V, 60C.
SVO - Same as SV except neoprene jacket. 300 V, 60C.

THWN - Same as THW but with nylon jacket overall. 75C.


Transmission - Transfer of electric energy from one
location to another through conductors or by radiation or
induction elds.
Tray Cable - A factory-assembled multi-conductor
or multipair control cable approved under the National
Electrical Code for installation in cable trays.
7ULD[LDO&DEOH - A three-conductor cable constructed
in three coincident axes, of which one conductor in
the centre, second circular conductor concentric with
the rst and the third circular conductor insulated from
the concentric with the rst and second, usually with
insulation, a braiding and a outer jacket.
TW - Thermoplastic vinyl-jacketed building wire,
moisture resistant 60C.
Twisted Pairs - A cable composed of two small
insulated conductors twisted together without a
common covering.
1141

GLOSSARY OF TERMS: CABLES AND WIRES


U

UL - Abbreviation for Underwriters Laboratories, Inc.

XLPE - Cross-linked polyethylene.

Ultraviolet - Optical radiation for which the wavelengths


are shorter than those for visible radiation, that is
approximately between 1 nm and 400 nm.

Unilay Stranding - A conductor constructed in bunch


form having more than one layer in a concentric stranding
with a common length and direction of lay and contains
19, 27, 37 and any number of strands.

V
VDE - West Germany approval agency.
Velocity of light - The velocity of light is 300.000 km/s
in vacuum. In a medium it depends on the refractive index
and the wavelength.
Velocity of Propagation - Ratio of speed of ow of
electric current in an insulated cable to the speed of light.
Usually expressed in percentage.
Volt - A unit of electromotive force.
Voltage - The term most often used in place of
electromotive force, potential difference, or voltage drop
to designate the electric pressure that exists between
two points and is capable of producing a current when a
closed circuit is connected between two points.
Voltage Drop - The amount of voltage loss from original
input to point of electrical device.
Voltage Rating - The highest voltage that may be
continuously applied to a wire in comformance with
standards.
VW-1 - A ammability rating established by Underwriters
Laboratories for wires and cables that pass a specially
designed vertical ame test, (formerly designated FR-1).

W
Wall Thickness - The thickness of the applied insulation
or jacket.
WAN - Wide Area Network. A network of connected
computers that covers a great geographical area.
Water Absorption - A test to determine the water
absorbed by a material after a given immersion period.
Wire - A conductor, either bare or insulated. A slender
rod of metal usually referring to a single conductor, such
as size 9 AWG and smaller.
Wire Gauge - A system of numerical designation of wire
sizes.
1142

Yield Strength - The minimum stress at which a


material will start to physically deform without further
increase in load.

Z
Zytel - Du Ponts trade name for nylon resins.

INTERNATIONAL CERTIFICATION MARKS AND


TESTING INSTITUTE
 &RXQWU\

&HUWLFDWLRQPDUNV

7HVWLQJ,QVWLWXWHV
Registration Agency

Belgien

Comit Electrotechnique Belge


Belgisch Elektrotechnisch Comit
(CEBEC)

China

Chinesische Zwangslu ge Zerti kation


(China Compulsory Certi cation)

Denmark

Danmarks Elektriske Materielkontrol


(DEMKO)

Germany

VDE-Prfstelle
(Verband Deutscher Elektrotechniker e. V.

Germany

VDE-Prfstelle
(Verband Deutscher Elektrotechniker e. V.

Germany

Fraunhofer Institut
Produktionstechnik und Automatisierung

Europe

Communaut Europenne

Finland

FIMKO LTD

France

Union Technique de lElectricit (UTE)

Great Britain

BSI
British Standards Institution
(Zeichenvergabestelle)

Italy

IMQ
Instituto Italiano de Marchio Qualit

Canada

Canadian Standards
Association (CSA)

Netherlands

Naamloze Vennootschap tot Keuring


van Electrotechnische Materialen
(KEMA)

Norway

Norges Elektriske Materiellkontroll


(NEMKO)

Austria

sterreichischer Verband fr
Elektrotechnik (Registration Agency)

Russia

EAC Certi cation (Eurasian Conformity)


(GOST-R is replaced by EAC)

Sweden

Svenska
Elektriska Materielkontrollanstalten
(SEMKO)

Switzerland

Schweizerischer
Elektrotechnischer Verein
(SEV)

USA

Underwriters
Laboratories (UL)

1143

FORMULAS OF ELECTROTECHNIC AND ELECTRONIC


Ohms Law
The current intensity (I) is proportional to voltage (U) and inversely
proportional to resistance (R)
I = U R = U
U = I R
R
l
I = current intensity (Amps - A)
R = electrical resistance ( )
U = electrical voltage (V)

Cross-section for single wire round


2
or D2 0,7854
q = D
4
Cross-section for bunched wire
2
n or d2 0,7854
q = d
4
Diameter for
single wires cross-section
D =

or

1,2732

Diameter for bunched wires


D =

 1,34

n d

q = cross-section (mm2)
D = conductor diameter (mm)
d = single wire diameter (mm)
n = number of wires
Conductor Resistance
l
R
=
oder  l
q
q
R Schleife
= 2 l oder 2 l p
q
q
R
= Electrical direct-current resistant (Ohm)
= Resistance of a complete circuit
R Schleife
q
= cross-section (mm2 or q mm)
(Kappa) = Conductivity
 (Rho)
= Speci c resistance ( = 1
)
I
= Conductor length (m)
Materials

Conductivity

Spec. resistance
mm2
m

m
mm2

Copper

58,00

0,01724

Aluminium

33,00

0,0303

Silver

62,00

0,0161

Iron

7,70

0,1299

Constantan

2,00

0,50

Serial connection
Resistance:
R = R1 + R2 + R3 + ... + Rn
1 = 1 + 1 + 1 + ... + 1
Capacitance:
C
C1 C2 C3
Cn
Inductance:
L = L1 + L2 + L3 + ... + Ln
Parallel connection
1 = 1 + 1 + 1 + ... 1
Resistance:
R R1 R2 R3
Rn
Capacitance:
C = C1 + C2 + C3 + ... Cn
1 = 1 + 1 + 1 + ... 1
L L1 L2 L3
Ln
Equivalent resistance of 2 parallel connected resistance
R = R1 R2
R1 + R2
Mutual capacity (C)

r 103
C=
coaxial cable
18 ln Da (nF/km)
Inductance:

parallel core

C=

r 103
(nF/km)
36 ln Da
d

shielded twisted pair

r 103
CB =
(nF/km)
(Da2 a2)
36 ln 2a
2
2
d
Da =
Ds =
d =
a =

1144

(Da a )

Outer diameter over insulation


diameter over shield
diameter of conductor
distance - mid to mid of both
conductors
dielectric constant

Conductance
1
G = 1
1S = 1
or 1 S =
1M
R
1
S (Siemens) = reziprocal value of a resistance
is used as conductance
1 Siemens = 1/Ohm
G = electrical conductance
Capacitance
Single core against earth

r 103
CB =
(nF/km or pF/m)
18 ln Did

Unshielded symmetrical twisted pair

r 103
CB =
2a (nF/km or pF/m)
36 ln d
Coaxial pair

r 103
CB =
Di (nF/km or pF/m)
18 ln d
Shielded symmetrical twistet pair

r 103
CB =
(nF/km or pF/m)
2a (Da2 a2)
36 ln d
2
2
(Da a )

Di = outer diameter over single core (mm)


Da = outer diameter of multicores (mm)
d = conductor diamete (mm)
a = distance between two conductors mid to mid of both conductors
Inductance of parallel cores
at low frequencies
L = 0,4 (In Da
r + 0,25) mH/km
at high frequencies
L = 0,4 (In Da
r + 0) mH/km

,QGXFWDQFHRIFRD[LDOFDEOH
at high frequencies
L = 0,2 (In Da
r + 0) mH/km
Da = distance between two conductors mid to mid of both conductors
r = radius of a conductor

r = dielectric constant
Impedance (Z)
for coaxial cable
Z = 60 In D ( )
d

r
D = diameter over insulation
d = conductor diameter
for communication cable
at low frequencies
Z=




R ( ) tan = 1, = 45
C

L ( )
at high frequencies
Z=
C
R = Resistance ( /km)
L = Inductance (mH/km)
C = Capacitance (nF/km)
= 2 f
Wave length = v
f
= wave length
V = propagation velocity
(velocity of light: 300 000 km/s)
f = frequency
units of attenuation - Neper (N), decibel (dB) and Bel (B)
1 Np = 8,686 dB
1
1 dB = 0,1151 Np = 10
Bel
1 Bel = 10 dB = 1,1513 Np

FORMULAS OF POWER ENGINEERING


Cross section
for direct current and single
phase alternative current
one-phase current
of known current
for three-phase current
for direct current and single
phase alternative current
of known power
for three-phase current

2 Il
u

q = 1,732 I cos l
u

q=

(mm2)
(mm2)

q=

2 lP
u U

(mm2)

q=

l P
u U

(mm2)

Voltage drop
For low voltage cable network of normal operation, it is
advisable of a voltage drop of 3-5%.
On exceptional case, higher values (up to 7%) can be permitted
in case of network-extension or in short-circuit.

for direct current


of known current
for single phase
alternative current
for three-phase current

u
U
P
Rw
L
L

for direct current


of known power

2 Il
q
2 I cos l
u=
q
1,732
I cos l
u=
q

u=

u=

2 lP
q U
2 lP
q U
lP
q U

(v)
(v)
(v)
(v)

for single phase


alternative current

u=

for three-phase current

u=

= voltage drop(V)
= operating voltage (V)
= power (W)
= effective resistance ()/km)
= Inductance (mH/km)
= induktiver Widerstand
( )/km) ( = 2
f
at 50 Hz = 314)

q = cross-section (mm2)
I = working current (A = Ampere)
l = length of the line
in m
(Kappa) = electrical conductivity
of conductors (m/ mm2)
-copper : 58
-Alu
: 33

(v)
(v)

Nominal voltage
The nominal voltage is to be expressed with two values of alternative
current U0/U in V (Volt).
U0 /U = phase-to-earth voltage
U0
: Voltage between conductor and earth or metallic
covering (shields, armouring, concentric conductor)
U
: Voltage between two outer conductors
U0
: U/
3 for three-phase current systems
: U/2 for single-phase and direct current systems
U0
U0/U0 : an outer conductor is earth-connected for A. C.- and
Nominal current
Active current
I in (A)
Reactive current
Iw = I cos
Blindstrom
I0 = I sin
Apparent power (VA)
S=U I
S = 1,732 U I

for single phase current (A. C.)


for three-phase current

Active power (W)


P = U I cos
P = 1,732 U I cos
P=U I

for single phase current (A. C.)


for three-phase current
for direct current

Reactive power (var)


Q = U I sin
Q = 1,732 U I sin
(Voltampere reactiv)

for single phase current (A. C.)


for three-phase current
Q = P tan

Phase angle
is a phase angle between voltage and current
cos = 1,0 0,9 0,8 0,7 0,6 0,5
sin = 0 0,44 0,6 0,71 0,8 0,87
Insulation resistance
S
Da
Riso = iso In
l
d

10 8 (M

km)

6SHFLF,QVXODWLRQUHVLVWDQFH
8
Rs
= R 2 lDa 10
In
Da
d
di
l
Siso

=
=
=
=
=

di

outer diameter over insulation (mm)


conductor diameter (mm)
inner diameter of insulation (mm)
length of the line (m)
Spec. resistance of insulation materials (

cm)

Mutual capacity (CB) for single-core,


three-core and H-cable)

r 103
CB
=
(nF/km)
18 In Da
d
Inductance
Single-phase
three-phase
Da

= distance - mid to mid


of both conductors
r
= radius of conductor (mm)

r
= dielectric constant
0,25 = factor for low frequency

0,4 (In Da + 0,25) mH/km


r
Da
0,2 (In
+ 0,25) mH/km
r

Earth capacitance
EC = 0,6 CB
Charging current (only for three-phase current)
ILad = U 2 f CB 106 A/km je Ader bei 50 Hz
Charging power
PLad = ILad U
Leakage and loss factor
G
= tan C (S)
tan = G
C

=
C =
tan =
S =

2 f
Capacity
loss factor
Siemens = 1
1

Dielectric loss
Dv
= U2 2 f CB tan 106 (W/km)
f on 50 Hz
tan PE/VPE cables
0,0005
EPR
0,005
Paper-single core, three-core, H-cable
Oil- lled and pressure cable
PVC-cable

0,003
0,003
0,05

It should be noted that for the current load of the insulated


cables and wires of selected cross-section, the power ratings
table is also be considered.
To estimate the voltage drop of insulated wires and cables for
heavy (big) cross-sections of single- and three-phase-overhead
line, the active resistance as well as the inductive resistance
must be considered.
The formula for single-phase (A. C.):
U = 2 l I (Rw cos + L sin ) 103 (V)
Three-phase:
U = 1,732 l I (Rw cos + L sin ) 103 (V)

1145

CAPACITY OF KTG-POOL DRUMS


Flange-
Drum Barrel-
Bore-
Width over all
Width for windings

Wooden drums (standard)


Drumcode
numbers

Drumsize

Flange

Drum-Barrel

Bore

Width
over all

Width
for windings

Fd

Kd

Bd

I1

I2

mm

mm

mm

mm

mm

Load bearing Drum


capacity
weight
max.
kg

kg

051

05

500

150

56

470

410

100

061

06

630

315

56

415

315

250

17

071

07

710

355

80

520

400

250

25

081

08

800

400

80

520

400

400

31

091

09

900

450

80

690

560

750

47

101

10

1000

500

80

710

560

900

71

121

12

1250

630

80

890

670

1700

144

141

14

1400

710

80

890

670

2000

175

161

16/8

1600

800

80

1100

850

3000

280

181

18/10

1800

1000

100

1100

840

4000

380

201

20/12

2000

1250

100

1350

1045

5000

550

221

22/12

2240

1400

125

1450

1140

6000

710

250

25/14

2500

1400

125

1450

1140

7500

875

251

25/16

2500

1600

125

1450

1130

7500

900

281

28/18

2800

1800

140

1635

1280

10000

1175

Plastic drums
Drumcode
numbers

Flange

Fd
mm

050

500

Drum-Barrel

Kd

Width
over all
I1

Widthfor windings
I2

Load bearing
capacity
max.

Drum
weight
kg

mm

mm

mm

kg

150

456

404

100

070

710

355

510

400

250

15

080

800

400

510

400

350

16

090

900

450

680

560

400

23

100

1000

500

704

560

500

32

Width
over all

Widthfor windings

Bore

max.
Bd

Drum
weight

One-way wooden drums


Drumcode
numbers

HE 350

Flange

Drum-Barrel

Fd

Kd

I1

I2

mm

mm

mm

mm

mm

kg

150

320

300

56

1,8

350

HE 400

400

150

320

300

56

2,1

HE 401

400

150

425

405

56

2,3

HE 501

500

150

320

300

56

3,0

HE 500

500

150

425

405

56

3,3

HE 600

600

150

425

405

56

4,5

HE 760

760

300

425

400

80

8,0

1146

CABLE LENGTHS (M) TO KTG-DRUMS CAPACITY OF


POOL DRUMS
Drum sizes and code numbers
Cable 1

D
mm
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92

051
05

061
06

071
07

081
08

1130
815
630
460
390
320
260
220
190
170
150
130
110
105
100
80

1110
840
640
470
388
315
254
238
190
180
140
134
102
96
92
90
65
62
60
58
56

2024
1480
1064
890
680
564
470
385
360
300
239
228
218
172
165
159
122
117
113
110
80
78
76
73
70

2755
2340
1463
1152
980
760
643
542
454
430
358
294
280
228
220
210
167
160
156
150
116
113
109
106
103
76
74
72

min. Drum-Barrel-  40
min. Drum-Barrel-  30
min. Drum-Barrel-  25
min. Drum-Barrel-  20
min. Drum-Barrel-  15

D
D
D
D
D

091
09
2730
2202
1768
1404
1206
1032
880
749
632
603
505
485
402
387
315
304
294
285
226
220
215
209
162
157
153
150
146
108
105
103

101
10

2866
2349
1910
1540
1339
1159
1000
860
736
705
599
576
485
468
389
377
365
299
290
282
226
220
214
209
204
158
154
150
148
144
110
105
102
100

121
12

2727
2265
1990
1756
1545
1355
1184
1139
990
856
827
709
688
668
567
550
462
450
438
428
352
344
336
329
265
259
254
249
244
190
187
183
180
177
174
130
127
125
123
120

141
14

2967
2480
2205
1960
1737
1535
1352
1304
1145
999
967
839
814
700
680
663
564
550
537
450
440
430
422
348
340
334
327
264
259
254
249
245
240
187
184
180
178
175
172
170
126
124
122
121
119
117

161
16/8

2722
2435
2172
1930
1870
1657
1608
1420
1244
1210
1180
1028
1003
866
846
828
710
692
678
664
560
549
539
529
437
430
422
415
408
330
325
319
314
310
305
230
235
232
228
225
222
220
216
160
158
156
154
152
150

181
18/10

2830
2527
2248
2172
1927
1867
1650
1450
1410
1370
1200
1166
1009
985
962
824
806
788
772
653
640
627
615
510
502
492
484
475
386
380
373
367
360
356
280
276
270
267
263
260
256
252
190
187
184
182
180
178
174
172
170
168
166
164
162
160
112
110
109
108
107
106
105
103

201
20/12

2954
2608
2522
2218
2150
1880
1826
1583
1540
1500
1289
1257
1227
1040
1017
994
972
812
795
779
763
750
610
600
589
578
568
558
442
435
428
420
414
408
400
304
300
295
290
287
282
280
275
270
266
264
186
184
182
180
177
175
173
170
168
166
164
163
161
158
156
155
154
152
150
149
147
146
144
90

221
22/14

2860
2777
2450
2383
2089
2035
1984
1726
1685
1646
1418
1386
1356
1328
1130
1107
1085
1065
890
874
858
842
828
878
666
655
644
634
624
614
488
480
473
466
460
453
448
440
335
330
326
320
317
313
310
305
300
297
294
291
287
284
281
278
196
194
192
190
188
186
184
182
180
178
176
175

250
25/14

2978
2908
2605
2547
2270
2223
1969
1930
1892
1664
1633
1603
1574
1373
1349
1326
1144
1125
1107
1089
1072
912
898
885
872
860
720
710
700
690
680
670
662
640
534
528
520
515
510
502
498
490
486
480
380
375
370
367
363
360
356
352
349
345
342
338
335
332
329
248
245

251
25/16

2976
2893
2558
2490
2428
2134
2083
2035
1774
1735
1697
1486
1435
1406
1199
1175
1153
1130
1110
930
914
898
883
869
715
700
690
680
668
658
649
640
610
500
494
487
480
474
468
462
456
450
342
338
334
330
326
322
318
314
310
306
304
300
297
294
290
288
285
202
200
198
196
194

281
28/18

2890
2820
2760
2432
2380
2330
2036
1995
1956
1692
1660
1630
1600
1366
1342
1320
1298
1276
1072
1056
1040
1022
1006
990
815
803
790
780
770
760
748
738
588
580
574
566
558
552
545
540
532
526
520
514
508
502
382
378
375
370
367
363
359
355
352
348
345
340

Cable 1

D
mm
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92

Kd = Drum-Barrel-
D = Cable-

1147

EXPLANATORY NOTES ON CE MARKING


Low Voltage Directive (NSR), EMC Legislation
The Manufacturers must have to identify those products by
the CE marking which fall within the applicability of certain
EC (European Community) directives.
This applies to products which are covered by these
directives in accordance with the new concept to include
particular requirements on the technical characteristics of
products.
The realization of these requirements is the condition for
marketing the products in Europe. Then these CE directives
constitute binding legislation for the European Union.
The inclusion of the CE marking con rms the compliance
by the products with the basic requirements of all
speci cations applicable to that product. This means that
CE marking is thus the compelling requirement in order of
placing the products on the market within the EU. This also
applies in the country of manufacture.
These directives are only then binding when these have
been implemented in the national legislation of individual
EU member states. An implementation in the national
legislation of individual members states does not always
occurs at the same time and is not always accomplished
within the foreseen period.
Furthermore, certain transition rules may apply. If the
obligation for implementation of these directives is not
met, then these directives can still be directly applicable in
certain circumstances.
The validity for these directives are not always clearly
formulated and are sometimes abstract and not
differentiated such that it cannot always be unambiguously
established whether a product is covered by one or more
directives and thus requires the CE marking.
The CE marking serves as evidence to the supervisory
authorities of compliance with these directives. It is
however often misinterpreted as being a symbol for
safety or quality which is why it is often requested from
customers without any legal justi -cation.

The following directives are of particular


VLJQLFDQFHIRUWKHHOHFWULFDOLQGXVWU\
(&
(OHFWULFDOHTXLSPHQWIRUXVHZLWKLQVSHFLHG
voltage limits (Low Voltage Directive)
(81R
Construction products regulation
(&
Electromagnetic compatibility (EMC Directive)
(&
Machinery directive
For HELUKABEL as manufacturer and supplier of cables
and wires, only the Low Voltage Directive is of signi cance.
The EMC directive is of indirect applicability for customer
enquiries in that queries could arise regarding the
immunity of cables to interference, capacitance unbalance
values and similar characteristics.

The EMC Directive

The EMC Directive, which applies for the electromagnetic


compatibility of electrical and electronic equipment in their
environments, can only be applied in complete systems.
For example, systems which are made up of several
units, whereby each individual unit alone meet EMC
requirements, are tested as a system for EMC together with
the interconnecting cables.
EMC testing of a single cable or a single wire cannot be
speci ed.

EC Low Voltage Directive (NSR)


The EC Low Voltage Directive (NSR) is one of these CE
Designation Directives (Article 13 of the CE Marking
Directive). This means that electrical equipment used in
low voltage range applications must also be identi ed
by the CE marking. The CE marking is af xed on these
products since 01.01.1997.
The CE Marking Directive will apply to a large number
of electrical products, alone on account of the extensive
range of applicability of the Low Voltage (NSR) and
Electromagnetic Compatibility (EMC) Directives.

Continuation

1148

EXPLANATORY NOTES ON CE MARKING


Low Voltage Directive (NSR), EMC Legislation
Important information regarding the Low
Voltage Directive (NSR):
1. General Conditions:
a) The major characteristics required for knowledge
and observance, for use in accordance with the
intended application, are given on the electrical
equipment, or, if this is not possible, in the
accompanying instructions.
b) The manufacturers symbol or trade mark shall
be clearly visible on the electrical equipment,
or, where this is not possible, shall be af xed
on the packaging.
c) The electrical devices as well as the components
for these, shall be procured such that these can be
connected safely and properly.
d) The electrical equipment shall be designed and
constructed such that protection from the hazards
listed in item 2 and 3, is assured during use and
proper maintenance in accordance with the
intended application.
2. Protection against hazards which may arise
from electrical equipment technical
measures shall be foreseen in accordance
 ZLWKLWHPVXFKWKDW
a) Humans and working animals are protected from
injury or other harm which can be caused by either
direct or indirect contact.
b) No high temperatures, arcs or radiation are
generated from which hazards could arise.

Equipment and areas which do not fall within the


Directive.

Electrical equipment for use in explosive atmospheres

Electrical-radiological and electrical medical equipment

Electrical components of passenger and goods lifts

Electricity meters, household plug-in xtures, radio


interference suppression devices

Installation for supplying power to electri ed pasture


fencing

Speci ed electrical equipment intended for use on


ships, in aircraft or railways and which comply with the
safety regulations of member states for international
installations.

Electrical equipment within the context of the Low Voltage


Directive is electrical equipment for applications with a
rated voltage between 50 and 1000 V alternating current
and between 75 and 1500 V direct current.
For a more H[DFW interpretation of the Directive, cables
and wires are covered by the regulation, not however
cables with a rated voltage exceeding 1000 V alternating
current or 1500 V direct current.
HELUKABEL as manufacturer and supplier must act in
accordance with the Low Voltage Directive, that is to say:
Cables and wires up to 1000 V nominal voltage must be
identi ed by the CE marking.
The identi cation can be attached either to the product or
on the label.

c) Humans, working animals and property are


adequately protected against non-electrical
hazards which, from experience, can arise from
electrical equipment.
d) The insulation complies to the property requirements.
3. Protection against hazards which can arise
IURPH[WHUQDOLQXHQFHVRQHOHFWULFDOHTXLSn
ment technical measures are foreseen in
 DFFRUGDQFHZLWKLWHPVXFKWKDWWKHHOHFn
trical equipment:
a) can withstand the mechanical loads such that
humans, working animals or property are not
endangered.
b) can withstand the non-mechanical effects
under foreseen environmental conditions such
that humans, working animals or property are
not endangered.
c) cannot endanger humans, working animals or
property in any way by the foreseen overloads.
1149

EUROPEAN DIRECTIVES WEEE, ROHS AND ElektroG


The European Union has approved directives with a view to
protecting man and environment. The member states have
made these directives into national law.

Directives and Laws


WEEE
Waste Electrical and Electronic Equipment
Directive 2012/19/EC of the European Parliament and the
Council on used electrical and electronic devices dated July
4, 2012.
Aim:
To attain a consistent level of health and environmental
protection throughout the member states.
To harmonise the responsibility held by the
manufacturers.
To attain equivalent participation by the traders.
The member states are to employ suitable measures for
ensuring that used electrical and electronic devices are
treated in such a way as to prevent their entry into the waste
stream. They are to set out regulations for the dismantling,
reuse and recycling of these devices.
RoHS
Restriction of Hazardous Substances in electric and
electronic equipment
Directive 2011/65/EC of the European Parliament and
the Council on restriction of use of certain hazardous
substances in electrical and electronic equipment dated
June 8, 2011.
Aim:
To reconcile the legal regulations of the member
states on restriction of use of hazardous substances
and electrical and electronic equipment.
Substance bans and restrictions.
The member states guarantee that from July 1, 2006, use of
the following substances in electrical and electronic equipment
will be restricted:
Lead, Mercury, Cadmium, Chromium VI, Deca-BDE,
Polybrominated biphenyl (PBB)
Polybrominated diphenylether (PBDE)
/DZ RQ WKH XVH UHWXUQ DQG HQYLURQPHQWDOO\n
compatible disposal of electrical and electronic
equipment.
ElektroG (Electrical and Electronic Equipment Act) of
March 16, 2005.
This Act enforces the EU Directives 2012/19/EC and
2011/65/EC.
Aims:
To avoid electrical and electronic equipment waste.
To reuse and/or recycle the materials from this waste.
Scope:
This Act applies for all electrical and electronic devices that
fall under certain categories, insofar as they are not part of
another device not covered by the scope of this Act.

1150

Orientation aid
Requires electrical current to ful l
its primary function?

No

Product is not governed


by the ElektroG

Yes

Product is not governed


by the ElektroG

Yes

Product is not governed


by the ElektroG

No

Product is not governed


by the ElektroG

Yes

Product is not governed


by the ElektroG

Yes
Working voltage greater than 1000 VAC
or greater than 1500 VDC
No
Does the component have an
independent function?
No
Does the device fall under one of the
10 categories of the ElektroG?
Yes
Is the device used for military purposes or
to protect signi cant safety
interests?
(Are the components lamps in
households or lament bulbs?)
Is the component a xed-location,
large-scale industrial tool or part of
a xed-location system?
Is it a medical product that is
implanted or infectious?
Do other legal regulations
(e.g. used vehicle regulation nor
battery provision) apply?
No
Product is governed by the ElektroG!

Substance bans
5 from ElektroG (RoHS)
It is forbidden to bring into circulation new electrical and
electronic devices containing more than 0.1 percent by
weight of lead, mercury, hexavalent chromium, DecaBDE, polybrominated biphenyl (PBB) or polybrominated
diphenylether (PBDE) for each homogenous material
or more than 0.01 percentage by weight of cadmium
per homogenous material. Clause 1 does not apply for
category 8 and 9 electrical and electronic devices nor for
electrical and electronic devices brought into a member
state of the European Union for the rst time before July
1, 2006. Nor does it apply for spare parts for the repair
or reuse of electrical and electronic devices brought into
circulation for the rst time before July 1, 2006.
'HQLWLRQ
The majority of our products are not governed by the
ElektroG (WEEE/RoHS), as they do not have an
independent function. As the possibility of our customers
using our products in devices that are governed by the
ElektroG, and as such are declarable, cannot be ruled out,
we have decided to mark in this catalogue the products
that either comply with the limit values indicated in
accordance with ElektroG (WEEE/RoHS) 5 and/or do
not infringe provisions of the ElektroG (WEEE/RoHS).

Glossary of Cables and Wires


Type

Page

Type

Page

(H)03Z1Z1-F

94

Command Cable UL (LiYCY-TP)

418 419

(H)05VV5-F ((N)YSLY-JZ)

37

Command Cable UL (LiYY)

403 404

(H)05VVC4V5-K ((N)YSLYCY-JZ)

59

Command Cable UL (LiYY-TP)

407 408

(H)05Z1Z1-F

95

DATAFLAMM

130

(N)A2XH

561 562

DATAFLAMM-C

145

(N)HXCH-FE 180/E 30

569 570

DATAFLAMM-C-PAAR

146

(N)HXCH-FE 180/E 90

577 578

DATAPUR-C

144

(N)HXH-FE 180/E 30

567 568

DUO Stripper 200

1005

(N)HXH-FE 180/E 90

575 576

Earth Conductors ESUY and ESY

316

(N)SHTU-V

257

EDV-PiMF-CY

147

(N)TSCGEWU

258

Extensions / Supply cables

904

(N)YM(St)-J PVC-sheathed cable

518

F-C-PUR-JZ

78 79

A07RN-F

244

F-CY-JZ

50 51

A-2Y(L)2Y

524

F-CY-OZ (LiY-CY)

48 49

A-2YF(L)2Y

525

Feedback cables PUR

203

ADI

996 997

Feedback cables PVC

202

ADU

998

Fibre Optic Breakout Cable

640

Aerial Fibre Optic Cable

635

Fibre Optic Breakout Cable flexible

643

AIRPORT 400 Hz

824 825

Fibre Optic Breakout Cable robust

646

A-LiY(StE)Y

552

Fibre Optic Breakout Cable robust, flexible

644 645

Anaconda Sealtite EF

973

Fibre Optic Breakout-Cable

609

Anaconda Sealtite HTDL

974

Fibre Optic Cable flexible

636 639, 642

Audio

766 774, 781 784,


789

Fibre Optic Cable robust

641

Audio & Light

775 778

Fibre Optic Cable with Functionality

617 618

AV

999

Fibre Optic Indoor Cable

608, 611

Bauliftkabel B101 / B102 / B103

249

Fibre Optic Indoor/Outdoor Cable

613 616

BIOFLEX-500-JZ

109

Fibre Optic Indoor/Outdoor Minibreakout


Cable

612

BIOFLEX-500-JZ-C

110 111

Fibre Optic Minibreakout Cable

610

BIOFLEX-500-JZ-HF

181

Fibre Optic Outdoor Cable

619 632

BIOFLEX-500-JZ-HF-C

182 183

Fibre Optic Outdoor Cable Hybrid

633 634

BUS Cables

705 763

Fibre Optic Universal Cable

647

C.N.O.M.O

372

FIVENORM

490 492

Cable stripper for vulcanized semi conductive


layer HFBS

1010

Flugzeugheber-T

255

Cable stripping knife HKM1

1013

Front connecting cables for Simatic S7

905

CATV-Cables

342

FROR CEI 20-22 II

371

Chamfer cutter HUFS

1012

FZ-LSi / FZ-LS / Neon Light Cables

309

Command Cable UL (LiYCY)

413 415

GALVANICABLE

317

1151

Glossary of Cables and Wires


Type

Page

Type

Page

H01N2-D / H01N2-E

318

HELU-S-RK-CU

988

H03VV-F

45

HELU-S-RK-CU-UL

989 990

H05BQ-F / H07BQ-F (NGMH11Y)

72

HELU-S-RK-F-CU

991 992

H05G-U / -K / H07G-U / -R / -K

302

HELUTHERM 120

220

H05RR-F / H05RN-F

241

HELUTHERM 1200 / 1200-ES

315

H05SS-F / H05SST-F

226

HELUTHERM 145

305 306, 495 496

H05V-K

289 290

HELUTHERM 145 MULTI

221 222

H05V-K / (H)07V-K

293

HELUTHERM 145 MULTI-C

230 231

H05V-U / H07V-U

294

HELUTHERM 400

312

H05VV5-F (NYSLY-JZ)

35 36

HELUTHERM 600 / 600-ES

313

H05VVC4V5-K (NYSLYCY-JZ)

57 58

HELUTHERM 800 / 800-ES

314

H05VV-F

46 47

HELUTOOL 250 pocket, 190

1007

H05VV-F/SJT

368 369

HELUTOOL MZ

1008

H05VV-F/UL

370

HELUTOP HT

944 945

H05Z-K / H07Z-K

300 301

HELUTOP HT-Clean

951

H07RN8-F

272

HELUTOP HT-Clean-EMV (EMC)

952

H07RN-F

242 243

HELUTOP HT-MS

946 947

H07RN-F/SOOW

481

HELUTOP HT-MS Plus

955

H07V2-K

304

HELUTOP HT-MS-EX-d

954

H07V-K / (H)07V-K

291 292

HELUTOP HT-PA-EX

953

H07V-R

295

HELUTOP MS-EP

949

H07ZZ-F

90

HELUTOP MS-EP4

950

Halogen-Free RG-Coaxial Cables

341

HELUTRAIN 3GKW

834

HELUcond PA6-L

970

HELUTRAIN 4GKW-AXplus

835

HELUcond PA6-UL

971

HELUTRUCK 270 (FLRYY)

828

HELUFLON-FEP-6Y

227 228, 310

HELUTRUCK 271 (FLRYY11Y)

829

HELUFLON-PTFE-5Y

311

HELUTRUCK 272 (FLRYYF)

830

HELUKABEL BS 5308 Part 1

508

HELUTRUCK 273

831

HELUKABEL BS 5308 Part 2

509

HELUWIND WK (N)A2XH

820

HELUKABEL BS 5467

510

HELUWIND WK 101 H

815

HELUKABEL BS 6724

511

809

HELUSOUND 400 PVC

786

HELUWIND WK 103k-T, WK 103k EMV


D-T

HELUSOUND 500 PUR

787

HELUWIND WK 103w-T, WK 103w EMV


D-T

808

HELUSOUND 600 FRNC, halogen-free

788

HELUWIND WK 135-T, WK 135 D-EMV T

810

HELUSOUND DMX+POWER

780

811

HELU-S-PK-AL-DIN

995

HELUWIND WK 137-T / WK 137 EMV


D-TFT 4

HELU-S-PK-CU-DIN

993 994

HELUWIND WK 300w-Torsion 1,8/3kV

812

HELUSPREADER YSLT-J

250

HELUWIND WK 305-Torsion 1,8/3kV

813

1152

Glossary of Cables and Wires


Type

Page

Type

Page

HELUWIND WK DLO 2kV

817

JZ-600 UL/CSA

362 363

HELUWIND WK Fire Alarm Cable-Torsion

816

JZ-600-YC-PUR

390 391

HELUWIND WK H07BN4-F WIND-Torsion

814

JZ-600-Y-CY

60 61

HELUWIND WK Powerline ALU 105C

818

JZ-600-Y-CY UL/CSA

378 379

HELUWIND WK THERMFLEX 145

819

JZ-602

356 357

HSK-PVDF

956 957

JZ-602 RC

423

HT-E

948

JZ-602 RC-C-PUR

436

HTP

975

JZ-602 RC-CY

427

Industrial Ethernet

687 704

JZ-602 RC-PUR

430

Inside cleading cutter (universal) HIMS II

1011

JZ-602-C-PUR

389

J-2Y(St)H

533

JZ-602-CY

373 374

J-2Y(St)Y

529

JZ-602-PUR

384 385

JB-500

42

JZ-602-PUR DC/AC

386

JB-750

43

JZ-603

358

JB-750 HMH

93

JZ-603-CY

375

JB-750 HMH-C

102 103

JZ-604 TC TRAY CABLE

364 365

JB-750 yellow

44

JZ-604-FCY TC TRAY CABLE

380

JE-H(St)H

579 580

JZ-604-YCY TC TRAY CABLE

381

JE-H(St)HRH

581

JZ-750

38 39

JE-LiHCH

154

JZ-HF

160 161

JE-LiYCY

153

JZ-HF-CY

163 164

JE-Y(St)Y

152

JZ-HF-FCY

426

J-H(St)H

531 532

KM

963 964

J-Y(St)Y Lg

527 528

KM-EMV

966

J-YY Bd

526

KM-INOX

965

JZ-500

30 31

KMK-PA-MB

962

JZ-500 black

32

KOMPOFLEX JZ-500

112

JZ-500 COLD

34

KOMPOFLEX JZ-500-C

113 114

JZ-500 HMH

86 87

KOMPOSPEED 600 / 600-C

322

JZ-500 HMH-C

96 97

KOMPOSPEED JZ-HF-500

184

JZ-500 orange

33

KOMPOSPEED JZ-HF-500-C

185

JZ-500 PUR

67

KVA-XXL-MS

958

JZ-500-C black

52

KVA-XXL-MS-E

959

JZ-500-FC-PUR

76 77

LAN Cable

JZ-600

40 41

654 656, 658 673,


677 680, 683

JZ-600 HMH

91 92

LAN Cable direct Burial

675

JZ-600 HMH-C

100 101

LAN Cable direct Burial / armoured

676

JZ-600 PUR

387 388

LAN Cable Outdoor

674

1153

Glossary of Cables and Wires


Type

Page

Type

Page

LAN-Cable

657

MULTISPEED 500-PUR UL/CSA

433 434

LIFT-TRAGO-30 / -60

247

MULTISPEED 500-PVC

162

LifY Single Core

298

MULTISPEED 500-PVC UL/CSA

425

LifYCY

140

MULTISPEED 500-TPE

177 178

Light Marine Power Cables XLFMKK

922

MULTISPEED 500-TPE UL/CSA

441 442

Light Marine Telecommunication cables


LFMGSSGO

927

MULTISPEED 600-C-PUR -J/-O

505

Light Marine Telecommunication Cables


LFMSGSSGO

MULTISPEED 600-PUR -J/-O

504

928

MULTISPEED-TRONIC-C-PUR

450

Light+Power

779

MULTISPEED-TRONIC-PUR

448

LiY-TPC-Y

143

Multistrip 10

1004

LiYv

287 288

MULTITHERM 400

229

LiYW / H05V2-K

303

MULTITHERM 400-ES

236

Loadcable 300/500 V + 600/1000 V

790

N2XCH

559 560

Loudspeaker Cables

785

N2XCH-FE 180/E 30

565 566

Marine Power Cables LMGSGO

923

N2XCH-FE 180/E 90

573 574

Marine Telecommunication Cables FMGSGO

925

N2XCY

549 550

Marine Telecommunication Cables


FMSGSGO250 V

926

N2XH

557 558

MEGAFLEX 500

88 89, 394 395

N2XH-FE 180/E 30

563 564

MEGAFLEX 500-C

98 99, 398 399

N2XH-FE 180/E 90

571 572

MEGAFLEX 600

396 397

N2XS(F)2Y 6/10kV, 12/20kV, 18/30kV

589 590

MEGAFLEX 600-C

400 401

N2XS(FL)2Y 6/10kV, 12/20kV, 18/30kV

591 592

MS-Skinning-Complete-Set

1014

N2XS2Y 6/10kV, 12/20kV, 18/30kV

587 588

MULTIFLEX 512-C-PUR

174 175

N2XSEH 3 x ... 6/10kV

603

MULTIFLEX 512-C-PUR UL/CSA

437 438

N2XSEY 3 x ... 6/10kV

602

MULTIFLEX 512-PUR

169 170

N2XSY 6/10kV, 12/20kV, 18/30kV

585 586

MULTIFLEX 512-PUR UL/CSA

431 432

N2XY

548

MULTIFLEX 600

424

NA2XS(F)2Y 6/10kV, 12/20kV, 18/30kV

597 598

MULTIFLEX 600-C

428

NA2XS(FL)2Y 6/10kV, 12/20kV, 18/30kV

599 600

Multimedia Cable

681 682

NA2XS2Y 6/10kV, 12/20kV, 18/30kV

595 596

Multimedia-Coaxial Cables

344

NA2XSY 6/10kV, 12/20kV, 18/30kV

593 594

MULTISPEED 500-C-PUR

176

NA2XY

551

MULTISPEED 500-C-PUR UL/CSA

439 440

NANOFLEX HC*500

116

MULTISPEED 500-C-PVC

165

NANOFLEX HC*500-C

117

MULTISPEED 500-C-PVC UL/CSA

429

NANOFLEX HC*TRONIC

118 119

MULTISPEED 500-C-TPE

179

NANOFLEX HC*TRONIC-C

120 121

MULTISPEED 500-C-TPE UL/CSA

443 444

NAY2Y

546

MULTISPEED 500-PUR

171

NAYCWY

547

NAYY

544 545

1154

Glossary of Cables and Wires


Type

Page

Type

Page

NEO-Flat

277

PUR electronic spiral cables unscreened

913 914

NEO-Flat-C

279

PUR Single Core

299

NEOPREN Command Cable

245

PUR spiral cables black

909 910

NHMH-J

520

PUR spiral cables orange

911 912

NHMH-O

519

PUR-750

75

NHXMH-O/-J

521

PUR-C-PUR

84

NSGAFU 3kV

319

PUR-JZ

68 69

NSHTU

256

PUR-JZ-HF

167 168

NSHXAF 3kV

320

PUR-JZ-HF-FCP

435

NSSHU

246

PUR-JZ-HF-YCP

172 173

NYCWY

542 543

PUR-ORANGE

70

NYCY

540 541

PUR-YELLOW

71

NYFGY 3 x ... 3,6/6kV

601

PVC connecting cables

900

NYKY-J 0,6/1kV

554 555

PVC single cores

494

NYM-J/-O PVC-Sheathed Cable

517

PVC spiral cables

908

NYY

538 539

PVC-flat

276

OB-BL-PAAR-CY

107

PVC-flat-CY

278

Outside cleading cutter HAMX

1009

PV-male and female cable coupler MC4

1001

OZ-BL

105

RD-H(St)H

155

OZ-BL-CY

106

RD-Y(St)Y

148

PAAR-CY-OZ

135

RD-Y(St)Yv / RD-Y(St)YY

149

PAAR-TRONIC

126 127

RE-2Y(St)Yv

150

PAAR-TRONIC-CY

133 134

RE-2Y(St)Yv PiMF

151

PAAR-TRONIC-CY-CY (LiYCY-CY)

136 137

RGB-COAX-CY / RGB-COAX-(St)Y

346

PAAR-TRONIC-Li-2YCY

139

RG-Coaxial Cables

338 340

PAAR-TRONIC-Li-2YCYv

138

Ribbon Cables

280

Petrol Station Cables

553

ROBOFLEX 150,...151,...152,...153

266

Plastic Fibre cable industry

648

ROBOFLEX 2001 / 2001-C

264

Plastic Fibre Cable Industry

649

ROBOFLEX recycle

262 263

Pre-assembled adapter cables

876

ROBOFLEX sewer robot

267

Pre-assembled fan cables

861 862, 867 868

ROBOFLEX-recycle

880 896

846 847, 850 851,


855 856, 859 860,
865 866, 871 872,
875

Rubber / Neoprene Control Cable

480

Pre-assembled feedback cables

Rubber connecting cables

901

SAT-Coaxial Cables

343, 345

Pre-assembled servo motor cables

844 845, 848 849,


852 854, 857 858,
863 864, 869 870,
873 874

SENSORFLEX

128

SENSORFLEX / VERTEILERFLEX
two-approvals

411 412

SENSORFLEX-H

192 193

PUR connecting cables, orange

903

PUR electronic spiral cables screened

915 916

1155

Glossary of Cables and Wires


Type

Page

Type

Page

SHIPFLEX 109

936 937

SUPERTRONIC-PVC

187

SHIPFLEX 113

938

SUPERTRONIC-310-C-PVC

446

SHIPFLEX 121

939

SY-JB

64 65

SHIPFLEX 330

934

SY-JZ

55 56

SHIPFLEX 340

935

S-YY Lg

530

SHIPFLEX 512

933

982

Ships Power Cables MGSGO

921

Tauchflex-FL

271

Ships Power Cables MPRX 0,6/1kV

931

Tauchflex-R

270

Ships Power Cables MPRXCX 0,6/1kV

932

THERMFLEX 180 EWKF

225

Ships Telephone Cables FMGCH 250 V

924

THERMFLEX 180 EWKF-C

234

Ships Wiring Cables-SY single cores

929

THHN/THWN

493

Ships Wiring Cables-SY stranded type

930

THREENORM

488 489

SiF / SiFF

307

TOPFLEX 1000 VFD

460

SiF/GL, SiD, SiD/GL

308

TOPFLEX 300

321

SiHF

223 224

TOPFLEX 301 / 301-C

506

SiHF UL/CSA

476 477

TOPFLEX 302 / 302-UL

500

SiHF/GL-P

235

TOPFLEX 303 X07V-K-Y

297

SiHF-C-Si

232 233

TOPFLEX 304 / 304-C

503

SiHF-C-Si UL/CSA

478

TOPFLEX 600 VFD

458

Single 600-CY -J/-O

499

TOPFLEX 600-C-PVC

198

Single 600-J/-O

498

TOPFLEX 600-PVC

197

Single 602-RC -CY -J/O

502

TOPFLEX 611-C-PUR

200

Single 602-RC -J/O

501

TOPFLEX 611-PUR

199

Skinning tool HAM1

1006

TOPFLEX 650 VFD

459

SOLARFLEX-X PV1-F

798

TOPFLEX -EMV-2YSLCY-J

204

SOLARFLEX-X PV1-F NTS

799

TOPFLEX -EMV-UV-2YSLCYK-J

206

SOLARFLEX-X PV1-F TWIN

800

TOPFLEX Motor 109

217

SPSP - spools

978 979

TOPFLEX MOTOR EMV 1/1

462

STK-F

960

TOPFLEX-EMV-3 PLUS 2YSLCY-J

205

STS-F

961

TOPFLEX-EMV-UV 2YSLC11Y-J UL/CSA

461

SUPER-PAAR-TRONIC 340-C-PUR

451

TOPFLEX-EMV-UV-2XSLCH-J

214

SUPER-PAAR-TRONIC-C-PUR

191

TOPFLEX-EMV-UV-2XSLCYK-J

209 210

SUPERTRONIC-310-PVC

445

TOPFLEX-EMV-UV-2YSLCYK-J UL/CSA

453 454

SUPERTRONIC-330 C-PUR

449

TOPFLEX-EMV-UV-3 PLUS 2XSLCH-J

216

SUPERTRONIC-330 PUR

447

TOPFLEX-EMV-UV-3 PLUS 2XSLCYK-J

212

SUPERTRONIC-C-PUR

190

TOPFLEX-EMV-UV-3 PLUS 2YSLCYK-J

208

SUPERTRONIC-C-PVC

188

TOPFLEX-EMV-UV-3 PLUS 2YSLCYK-J UL/CSA 455 456

SUPERTRONIC-PUR

189

TOPFLEX-MOTOR-EMV 103

1156

457

Glossary of Cables and Wires


Type

Page

Type

Page

TOPFLEX-MOTOR-EMV 3/3

464

Vehicle Cable FLY

836 838

TOPGEBER 511 PVC

467

VERTEILERFLEX

129

TOPGEBER 512 PUR

471

Video

792 793

TOPSERV 110 / 120

201

Video Cables

791

TOPSERV 600 VFD

472

Y-CY-JB

62 63

TOPSERV 650 VFD

473

Y-CY-JZ

53 54

TOPSERV Hybrid

474

YELLOWFLEX

240

TOPSERV PUR

469

YELLOWFLEX - connecting cable

902

TOPSERV PVC

466

Y-C-PUR-JZ

80 81

TRAGO / Lift-2S

248

516

TRAYCONTROL 300

405 406

YV-Equipment Wires / YR-Bell Sheathed


Cables

TRAYCONTROL 300 TP

409 410

TRAYCONTROL 300-C

416 417

TRAYCONTROL 300-C TP

420 421

TRAYCONTROL 500

359 360

TRAYCONTROL 500-C

376 377

TRAYCONTROL 530

361

TRAYCONTROL 600

366 367

TRAYCONTROL 600-C

382

TRAYCONTROL 670 HDP / 670-C HDP

392

TROMMPUR

254

TROMMPUR-H

483

TRONIC (LiYY)

124 125

TRONIC 1-CY

141

TRONIC 2-CY

142

TRONIC-CY (LiY-CY)

131 132

T-SK/SKU

983

TUBEFLEX-(St)-CY

282

TUBEFLEX-Y

281

T-WS

984

Type S

972

UL-Style 1007, CSA TR 64

485

UL-Style 1015

487

UL-Style 1569, CSA TR 64

486

UL-Style 3135

497

UNIPUR

73 74

UNIPUR-CP

82 83

Vehicle Cable FLRY

839

1157

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

10001 10047

30

11494

60

12328

65

10048 10168

31

11495 11497

52

12345 12371

378

10169

30

11498

60

12372 12405

379

10170

31

11499 11500

52

12410 12436

378

10172 10173

30

11501

60

12437 12470

379

10174 10176

31

11502 11503

52

12471 12517

384

10177

30

11504 11519

60

12518 12543

385

10178 10182

31

11520

52

12550 12620

389

10183

30

11521

60

12630 12671

430

10184 10333

31

11522 11524

52

12680 12722

436

10334 10339

44

11525

60

12723 12746

91

10340 10388

32

11526 11527

52

12747 12804

92

10533 10536

31

11528 11549

60

12805 12846

386

10537 10542

33

11550

52

12850 12877

100

10543

32

11551 11563

60

12878 12907

101

10544 10547

33

11574 11629

61

12908 12943

426

10548 10549

31

11630 11654

32

12944 12979

435

10550 10615

40

11656 11685

96

13001 13024

35

10616 10746

41

11687 11813

97

13025 13059

36

10747 10749

33

11815 11846

362

13060 13083

57

10750 10797

34

11847 11876

363

13084 13118

58

10800 10867

38

11880 11911

362

13119 13121

36

10868 10880

39

11912 11941

363

13122 13123

35

10881 10904

498

11942 11952

102

13124

36

10910 10933

499

11953 11964

103

13125 13126

35

10934 10980

52

11965 11987

93

13127 13128

36

11001 11112

42

12001 12056

55

13129 13130

57

11121 11169

43

12057 12111

56

13131 13132

58

11201 11220

86

12112 12114

55

13133 13136

37

11221 11331

87

12115 12119

56

13137

61

11332 11334

86

12188

55

13138

37

11335 11341

87

12200 12310

64

13139 13140

31

11342 11347

96

12311

65

13141 13146

37

11348 11350

97

12312 12315

64

13147

61

11464 11478

60

12316 12317

65

13148 13166

37

11479 11488

52

12318 12324

64

13170 13199

59

11489 11492

60

12325 12326

65

13200 13215

396

11493

52

12327

56

13216 13343

397

1158

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

13344 13360

88, 394

15987 15999

140

17172

53

13361 13362

88, 395

159xx

298

18001 18054

124

13363 13489

89, 395

16000

140

18055 18113

125

13500 13515

98, 398

16001 16049

132

18114 18115

124

13516 13597

99, 399

16050 16118

49

18116

125

13920 13930

35

16119

63

18117 18118

124

13931 13949

36

16120

132

1812x 1832x

73

13951 13962

57

16121 16152

62

1833x 1876x

74

13963 13985

58

16153 16156

63

19001 19033

126

14001 14027

105

16157 16160

54

19034 19078

127

14028 14059

106

16161

167

19101 19141

191

14075 14076

105

16163 16164

132

1915x 1935x

82

14077 14087

107

16165

50

1936x 1978x

83

14088

106

16166

51

19798 19799

936

14089 14099

107

16167 16168

54

1979x

83

14100 14102

105

16169 16175

53

19800 19809

936

15001 15036

160

16176 16183

54

19810 19821

937

15037 15089

161

16196 16239

53

19822 19835

938

15090 15091

160

16240 16246

54

19836 19845

939

15092

161

16247

63

19846 19863

934

15093 15141

298

16248 16314

54

19864 19926

933

15142 15150

161

16315 16316

53

19927 19968

935

15152 15163

164

16317 16318

54

19969

937

151xx

298

16319

63

19970 19995

134

15214 15216

161

16320 16343

50

20001 20028

131

15217 15232

400

16344 16452

51

20029 20090

132

15233 15283

401

16453

53

20091

131

152xx 154xx

298

16454 16468

54

20092 20093

132

15520 15589

167

16469 16474

63

20099 20109

150

15590 15592

168

16475 16489

132

20115 20124

151

155xx

298

16490

50

20125 20132

150

15620 15656

168

16491 16493

51

20133 20138

151

156xx 157xx

298

16500 16530

132

20139

131

15876 15894

163

16531 16556

48

20140 20148

148

158xx

298

16557 16585

49

20149 20159

150

15925 15929

164

17001 17022

134

20160 20168

149

15930 15952

163

17023 17044

135

20169 20179

150

15961 15983

164

17047 17056

134

20180 20188

149

1159

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

20189 20197

148

22223 22230

456

22944 22949

224

20200 20232

155

22233

71

22960 22967

198

20233 20255

150

22234 22247

206

22970 22977

200

2026x 2037x

310

22250 22273

70

22978 22981

199

21001 21010

133

22290 22309

226

22982 22985

200

21011 21064

134

22315 22319

84

22989 23008

223

21065 21076

136

22320 22327

453

23009 23059

224

21077 21110

137

22328 22333

454

23062 23103

235

21111 21127

139

22339 22342

84

23104 23105

223

21129 21150

138

22343 22362

226

23106 23110

309

21200 21251

78

22364 22367

84

23127 23132

223

21253 21322

79

22368 22382

205

23133 23146

224

21323 21329

143

22385 22388

84

23147 23149

309

21330 21339

936

22389 22399

461

23150

233

21340 21373

143

22400 22433

172

23151 23168

232

21374 21384

936

22434 22494

173

23169 23198

233

21385 21387

143

22501 22522

169

23214 23237

476

21388 21399

936

22523 22565

170

23238 23290

477

21400 21403

80

22566 22568

461

23291 23292

232

21404

936

22571 22581

174

23293 23294

233

21405

80

22582 22634

175

232xx

307

21406

936

22637 22667

478

23314 23388

67

21407 21409

80

22673 22687

208

233xx

307

21410

936

22689 22706

457

23414 23443

76

21411 21447

80

22707 22724

217

23444 23488

77

21451 21534

81

22800 22806

202

234xx 238xx

307

21535 21554

151

22818 22823

203

23914 23930

443

21559 21580

431

22825

202

23931 23949

444

21581 21629

432

22828 22843

72

23953 239xx

307

21630 21640

437

22845 22846

202

24000

224

21641 21699

438

22847 22852

203

24002 24009

220

22001 22046

70

22854 22855

197

24010

476

22050 22083

72

22856 22859

198

24011 24042

220

22084 22097

204

22860 22869

197

24043

178

22100 22163

68

22870 22877

199

24044 24046

220

22164 22192

69

22878 22883

170

24050 24085

162

22193 22199

456

22884 22889

175

24086 24118

165

22200 22222

71

22940 22943

223

24119 24155

171

1160

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

24156 24190

176

2531x 2542x

311

26590 26637

289

24191 24208

177

25439

264

26640 26687

290

24209 24235

178

2543x

311

26690 26753

291

24236 24272

179

25440 25449

264

26754

278

24273 24285

227

2544x

311

26755 26936

292

24291 24292

220

25450 25459

264

26937 26960

294

24295 24330

425

2545x

311

26980 27030

276

24331 24332

434

25460 25519

264

27031 27089

116

24333 24334

440

2551x

310

27090 27104

278

24335 24367

429

25520 25529

264

27105 27163

117

24370 24386

433

2552x

310

27164 27196

118

24387 24406

434

25530 25539

264

27197 27234

119

24410 24426

439

2553x 2554x

310

27235 27268

120

24427 24444

440

25559

264

27269 27321

121

24450 24467

441

2555x 2561x

310

28001 28033

277

24468 24488

442

25620 25690

109

28034 28081

368

24489 24494

209

25691 25734

110

28100 28104

279

24495 24500

210

25735 25760

111

28145 28184

294

24501 24505

227

25761 25825

181

28185 28237

295

24506 24507

210

25826 25871

182

28240 28271

387

24508 24521

212

25872 25887

183

28272 28301

388

24522 24535

214

25888 25900

504

28302

279

24536 24546

216

25901 25913

505

28305 28336

387

24547 24566

227

25914 25990

228

28337 28366

388

24567 24582

448

26001 26032

256

28370 28393

390

24583 24586

216

26035 26059

254

28394 28423

391

24587

212

26060 26119

292

28430 28453

390

24614 24629

450

26125 26216

112

28454 28483

391

246xx 248xx

307

26217 26272

113

28484 28571

839

2490x 2499x

310

26273 26306

114

28761 28824

294

25001 25075

245

26307 26346

184

28825 28877

295

25080 25100

248

26347 26385

185

28900 28928

516

2511x 2524x

311

26386 26391

289

28930 28947

316

25259

247

26392 26394

290

28948 28979

293

2525x

311

26395 26402

291

29081 29128

289

25260 25268

247

26403 26404

292

29129 29192

291

25269 25281

504

26405 26500

287

29193 29368

292

25282 25294

505

26505 26584

288

29370 29399

293

1161

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

29400 29417

45

3120x

369

32687 32689

555

29418 29449

292

31219

598

3269x 3283x

370

29450 29493

46

3121x 3125x

369

32840 32849

547

29494 29499

292

32001 32015

538

32850 32893

548

29500 29526

303

32016 32088

539

32999

596

29527 29528

293

32089 32103

538

33001 33034

527

29590 29599

292

32104 32176

539

33035 33053

528

29600 29735

494

32177 32199

544

33054 33075

591

29736 29744

45

32200 32223

540

33078

595

29745 29776

293

32224 32255

541

33083

591

29800 29812

836

32256 32257

539

33084 33085

600

29813 29819

292

32258

544

33089

599

29825 29826

46

32260 32283

542

33090 33091

597

29840 29933

292

32284 32292

543

33092

589

29942 29968

303

32293 32300

539

33096

585

29970 30041

304

32301 32310

544

33097

597

3011x 3026x

47

32311 32329

545

33098

586

3027x 3047x

95

3233x 3238x

94

33099

585

31001 31039

318

32390 32399

545

33100 33112

526

31040 31096

257

32400 32427

585

33113 33156

551

3110x 3111x

369

32428 32437

586

33200 33211

529

31129

546

32440 32467

593

33212 33239

549

3112x

369

32468 32478

594

33240 33274

550

31139

546

32480 32509

587

33275 33290

545

3113x

369

32510 32517

588

34007 34040

525

31149

546

32520 32546

595

34041 34046

545

3114x

369

32547 32555

596

34050 34071

531

31159

546

32556 32559

538

34072 34080

581

3115x

369

32560 32581

589

34081 34089

579

31169

546

32582 32591

590

34090

243

3116x

369

32592 32596

553

34091 34099

580

31179

546

32597 32599

552

34100 34115

524

3117x

369

32600 32620

597

34116 34126

532

31189

546

32621 32630

598

34127

243

3118x

369

32633

552

34130 34147

524

31199

546

32640 32652

554

34148 34156

579

3119x

369

32653 32685

555

34157 34165

580

31209

546

32686

554

34166 34177

533

1162

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

34187 34195

601

40023 40027

785

49764 49796

447

34300 34311

530

40028 40073

791

49797 49829

449

34312 34315

592

40085

345

49830 49870

451

34339 34348

602

40135 40144

342

49885 49917

445

34349

243

40145 40149

346

49918

75

34350 34356

154

40150 40159

343

49920 49952

446

35001 36008

241

40160 40167

250

50060 50072

229

36009 36030

547

40168 40169

343

50073 50094

561

37001 37028

242

40170 40175

791

50095 50127

562

37029 37068

243

40176 40178

344

50128 50148

561

37069 37078

244

40179

342

50149 50189

562

37079

243

40180 40189

785

50209

312

37080 37090

244

40190 40196

341

50475 50486

313

37091 37099

243

40197

339

50488 50499

314

37100 37153

270

40200 40203

340

50635 50646

315

37154

243

40204 40333

836

50650 50889

299

37155 37175

271

40334 40567

837

50890 50898

312

37176 37258

90

40568 40801

838

50899

301

37259 37286

240

40802 40814

837

50900 50997

312

37287 37358

272

43050 43065

518

50998 50999

305

38001 38040

246

43524 43564

147

51000

231

38041 38047

603

44001 44058

280

51070 51391

305

38049 38054

591

45130 45145

281

51392 51418

301

38055 38061

592

45150 45165

282

51419 51558

306

38062 38082

599

451xx 459xx

307

51559 51702

312

38083 38091

600

461xx 47020

308

51703 51715

313

38501 38516

319

47021 47076

497

51716 51728

314

38517 38532

320

48500 48509

152

51729 51740

315

38533 38547

258

48510 48518

153

51741 51767

229

39001 39024

517

48519 48528

152

51768 51848

300

39025 39039

481

48529 48537

153

51849 51902

301

39040 39048

258

49501 49520

141

51970 51991

519

39050 39079

517

49521 49535

142

51992 52017

520

40001 40006

338

49550 49582

187

52018 52057

236

40007 40010

339

49583 49615

189

52058 52067

563

40011 40012

340

49620 49652

188

52068 52097

564

40015 40021

345

49653 49685

190

52098 52103

565

40022

791

49700 49763

75

52104 52134

566

1163

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

52135 52154

301

53180 53191

575

59396 59397

928

52194 52197

230

53192 53195

521

59398 59411

460

52198 52292

231

53200 53235

559

59450 59457

929

52300 52361

130

53236 53238

560

59460 59471

930

52365 52382

145

53239 53242

559

59472 59653

496

52383

564

53243 53245

560

59654 59706

931

52384 52429

145

53246 53247

559

59707 59759

932

52430 52431

130

53248 53268

557

59760 59810

420

52432 52434

564

53269 53299

558

59811 59836

421

52435 52484

146

53300 53308

521

59837 59854

473

52485 52486

557

53309 53336

558

60000 60051

372

52490 52533

144

53350 53375

521

601xx

487

52534 52541

571

53376 53386

221

60216 60226

322

52542 52612

572

53387 53389

222

60250 60287

371

52614 52629

564

53390

576

60288 60298

322

52630

221

53391 53549

222

602xx 617xx

487

52631 52644

222

53550 53552

562

61816 61899

495

52700 52713

567

53553 53555

561

618xx

487

52714 52770

568

53556

562

61900 61927

495

52771 52780

573

53557

558

61928 61980

409

52781 52808

574

53558 53559

557

61981 61998

410

52809 52867

301

53560

562

61999

420

52872 52898

300

53561 53562

561

62020 62028

366

52899

572

53758 53761

559

620xx 624xx

485

52900 52913

569

53762 53777

834

62500

322

52914 52944

570

541xx 564xx

302

62501

487

52945 52968

300

59028

577

62502 62554

424

52969 52980

301

59114 59135

834

62556 62600

428

52990 52999

576

59138 59145

924

62601

487

53000 53003

575

59150 59156

926

62602 62605

428

53004 53031

576

59262 59269

835

62607 62624

472

53032 53046

577

59270 59311

921

62625 62684

405

53047 53069

578

59312 59318

835

62685 62700

406

53070

576

59336 59338

922

62701

487

53071 53082

300

59339

495

62702 62709

406

53083 53088

301

59360 59377

923

62710 62765

416

53100 53120

557

59380 59386

925

62766 62793

417

53121 53179

558

59390 59395

927

62794 62800

409

1164

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

62801

487

63485 63497

492

70561

266

62802 62812

360

635xx 637xx

485

70581

267

62813 62868

376

63815 63862

488

70736

255

62869 62875

377

63863 63899

489

70931

249

62876 62884

459

638xx

485

71254

129

62901

487

63900 64070

489

71369

249

62902 62952

366

64075 64122

490

71491 71493

201

62953 62996

367

64123 64330

491

71544

503

62997

382

65044 65087

414

71705 71711

201

63010 63048

480

65114 65133

415

71789 71820

266

63049 63078

382

65214 65242

407

71901

249

63079 63133

359

65243 65285

408

71990 71997

201

63136

424

65314 65349

418

72082

297

63137

458

65350 65385

419

72106

201

63138

459

65386 65388

491

72184 72185

297

63139 63155

458

65389 65401

492

72214

266

63156 63163

459

65402 65478

491

72872

321

63164

359

65479 65548

492

72944 72950

500

63165 63199

360

65549

491

72951 72961

129

6320x 63331

493

660xx 667xx

486

72973 73485

128

63332 63334

491

66820 66837

392

73519

249

63335 63340

492

66840 66883

361

73548

128

63341

493

668xx

486

73571

411

63342 63348

492

69601 69624

501

73574

129

63351

493

69625 69627

491

73579 73580

469

63352 63354

491

69628 69630

492

73587

412

63355 63360

492

69631 69654

502

73657

128

63361

493

69655 69660

492

73714

321

63362 63368

492

69661 69714

364

73726

249

63371

493

69715 69737

365

73728

128

63372 63374

491

69738 69741

492

73774

469

63375 63380

492

69750 69803

380

73859

297

63381

493

69804 69826

381

73870

128

63382 63388

492

69827 69853

491

73884 73885

321

63391 63401

493

69854 69907

492

73913

249

63402 63416

491

70116

266

73924

500

63417 63481

492

70377 70402

249

73993 74034

129

63482 63484

491

70518 70536

321

74094 74096

469

1165

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

74221

297

76397

267

80000 80028

626

74293 74297

249

76639 76640

129

80031

627

74506 74514

469

76705

193

80032 80041

626

74540

267

76706

830

80043

658

74551

412

77144 77175

483

80045

611

74658

266

77261 77270

266

80046 80051

626

74670

249

77352

412

80053

654

74729

129

77376

469

80055

657

74749

317

77424

266

80068

683

74992 75019

225

77427 77468

193

80084 80116

627

75167 75253

266

77469

266

80118

628

75254 75319

828

77532 77538

249

80120 80130

627

75375 75410

506

77548

255

80131 80138

619

75415 75418

266

77642

129

80139 80146

620

75431 75445

321

77741 78081

471

80148 80155

619

75449

297

78106 78117

321

80156 80162

620

75450 75458

500

78122 78125

249

80164 80171

619

75460 75479

297

78240 78241

128

80172 80178

620

75486

819

78265 78268

192

80180 80187

622

75497 75499

317

78269 78275

193

80188 80195

623

75507 75514

831

78284 78288

411

80196 80204

622

75528 75541

829

78289 78291

412

80207 80211

623

75642

411

78372

471

80212 80218

622

75801

193

78377 78479

462

80219

623

75932

829

78614 78626

464

80220

622

75940

266

78828

471

80223 80227

623

75943 75980

469

78948 78958

469

80264 80265

615

76061 76099

128

78963

471

80267

709

76103

469

78983

830

80270 80281

615

76105 76123

129

79513

471

80294

673

76157 76175

266

79608

539

80316

608

76283 76294

192

79613

471

80363 80382

636

76295 76298

193

79623 79638

321

80384

705

76299 76310

192

79639 79685

503

80388

648

76311 76314

193

79804 79830

234

80418 80435

610

76345 76349

411

79850 79907

411

80436 80450

620

76350

412

79921

129

80473 80475

626

76351

411

79954

589

80495 80518

634

1166

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

80532

648

81081

760

82032 82033

648

80534

636

81085

763

82190

632

80576 80627

628

81108 81121

623

82390 82407

635

80629 80630

648

81123

663

82408 82412

608

80631

611

81133 81136

623

82431

615

80672

628

81137 81149

627

82434

749

80681

615

81155

697

82488

374

80688

609

81186

706

82501

666

80691

628

81202

742

82502

667

80699

608

81203

744

82509

732

80725

615

81209

633

82561

633

80732 80735

628

81238

642

82648

623

80743 80754

609

81246

611

82696

744

80759

627

81254

664

82780 82783

374

80764

626

81255 81260

633

82786

633

80769

609

81278

659

82792 82803

613

80771

627

81286 81287

731

82804 82818

612

80774 80777

626

81382

623

82822

749

80778

742

81446

672

82824

707

80782 80791

608

81447

763

82835 82836

714

80792

706

81448

705

82838

694

80793

611

81478

625

82839

695

80795 80806

609

81495

616

82913

710

80809

628

81501

718

82914 82940

374

80810

671

81557

743

82941 82942

373

80813 80821

609

81609 81610

662

82943 82944

374

80824 80825

747

81611

648

82945 83000

373

80826

761

81663

760

83001 83024

357

80846

616

81699

679

83031 83044

356

80851

615

81713

712

83045 83050

403

80868 80894

611

81882

648

83051 83054

356

80895

628

81900

608

83055 83059

403

80896 80908

611

81903 81904

717

83060 83104

356

80912 80914

626

81905

718

83130 83227

403

80915 80959

628

81906

719

83233 83253

404

81003

709

81907 81908

755

83254 83280

413

81036 81038

636

81909 81910

756

83286 83344

414

81077

761

81911 81912

740

83350 83370

415

1167

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

83371 83498

403

87127 87143

900

91229 91237

973

83565

356

87145

901

91270 91279

972

83624 83644

404

87164 87196

904

91350 91351

996

83650 83708

358

87277

900

91352 91359

997

83709 83773

375

87328

847

91368 91376

998

83774 83809

418

87406

901

91383 91384

996

83810 83845

419

87410

900

91385 91397

997

83904 83932

407

87416 87476

904

91600

959

83933 83975

408

87503

900

91675 91678

957

83976 83997

413

87548

903

91777 91786

978

84178

904

87549

904

91850 91870

996

84400 84476

900

87575

900

91871 91911

997

84481 84499

901

87604 87690

901

91924

1005

84500 84612

908

87725

900

9231x 9232x

979

84653 84655

901

87738

901

92335

978

84656 84673

903

87748

900

9233x

979

84674 84691

904

87802

903

92345

978

84700 84812

908

87845 87919

904

9234x

979

84867 84875

905

89293

847

92355

978

84903 84915

909

89800 89802

845

9235x

979

84919 84979

910

89900 89941

423

92365

978

85221 85355

911

89950 89992

427

9236x

979

85357 85508

912

90067

963

92375

978

85550 85675

913

90068

959

9237x

979

85686 85795

914

90100 90105

961

92385

978

85900 86001

915

90140 90159

982

9238x

979

86004 86073

916

90165 90172

966

92395

978

86303 86411

909

90175 90178

951, 963

9239x

979

86415 86491

910

90179 90182

963

92405

978

86740 86741

901

90186 90189

952, 964

9240x

979

86762

904

90190 90199

964

92667 92669

944

86764 86765

900

90489 90619

963

92779

958

86774 86782

903

90710 90719

962

92780 92804

945

86867 86870

900

90750 90759

947

92970 92977

965

86960 86961

901

90760 90767

946

93030

996

86989

903

90870 90878

962

93031 93034

997

87074

900

91030 91031

998

93096 93099

998

87084

901

91219 91228

972

93105

958

1168

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

93147 93150

999

98163 98170

962

400081

779

93209

966

98257

959

400089 400094

786

93529

1007

98314

963

400109 400115

787

93569

958

98366

962

400116 400122

788

93630 93644

975

98698

966

400143 400150

790

93727

958

98725 98908

959

400151

780

93728

959

99300 99329

945

400158

773

93908 93944

944

99610 99628

970

400189

339

94000 94022

998

99630 99634

956

600154 600157

915

94023

996

99800 99803

948

650086 650092

905

94024

997

99875

966

650122

847

94188 94218

959

99950 99957

949

650200 650213

905

94250 94267

962

99960 99963

946

650950 650965

902

94484 94489

961

99965 99968

947

660014 660038

847

94624

946

99970 99987

948

660053 660089

845

94847

959

220958 228943

72

660090 660160

853

94915 94933

973

400000 400002

766

660207 660222

846

96176 96228

962

400003 400010

767

660224 660259

844

96248 96252

973

400011

768

660260 660314

856

96458 96464

962

400012 400020

769

660334

857

96491 96492

982

400021

771

660335

859

96560

959

400022 400024

772

660350

857

96718

973

400025 400029

773

660351

861

96748

957

400030

774

660445

860

96841

998

400031

775

660482

857

96939

973

400032 400033

776

660500

858

97066

959

400034

777

660510

864

97153

973

400035

778

660627

854

97166 97171

966

400036 400037

781

660628

856

97175

973

400038 400039

782

660630

865

97184 97192

957

400040

783

660648

858

97219 97223

982

400041

784

660666 660667

844

97243 97246

966

400042 400043

770

660668

845

97315 97317

962

400060

786

660669 660675

846

97527 97531

956

400061 400062

789

660676 660679

847

97785

964

400068 400072

792

660680 660688

852

97816 97823

962

400073 400078

793

660689 660730

854

98149 98155

974

400080

783

660731

857

1169

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

660732 660737

854

670742 670749

880

700199

469

660738

857

670750 670753

883

700231 700235

500

660739 660751

854

670757 670769

884

700407

828

660752 660756

855

670771 670777

883

700437

469

660757 660761

856

670781 670793

884

700540 700560

471

660762 660764

857

670802 670817

883

700561 700565

469

660766 660771

858

670822 670825

888

700566 700572

825

660772 660773

859

670826 670833

889

700573 700574

824

660774

860

670834 670837

888

700575 700583

828

660776 660785

863

670838 670845

889

700585 700596

829

660786 660794

864

670849 670865

888

700653 700657

471

660795 660814

865

670866 670867

883

700766

267

660815 660821

866

671100

895

700768 700771

317

660822 660823

869

671120

896

700849

828

660824 660833

870

671332 671335

889

700897

469

660834 660837

871

671341

883

700905

511

660838 660841

872

671351 671356

888

700939

539

660842 660845

873

671426 671433

886

701044 701045

829

660846 660849

874

671434 671441

881

701219

234

660850

862

671473 671478

880

701351 701359

500

660851 660852

867

671483 671489

884

701889 701900

262

660853 660854

868

671493 671499

883

701901 701913

263

660855 660870

848

671533 671537

884

702050

471

660871 660886

849

671543 671557

880

702179

828

660887 660889

850

671759

893

702485

816

660890 660892

851

671833 671889

892

702656

509

660893

875

671893 671949

891

702801

824

660894

876

671953 672019

893

702803 702805

262

660897

869

672023 672039

894

702806 702808

263

670656 670659

887

672303 672339

885

703156

817

670660 670667

890

672343 672369

882

703402

814

670668 670675

887

672373 672379

885

703668

810

670676 670683

890

672393 672419

882

703834

510

670684 670696

887

672443 672449

885

703843 703902

263

670710 670717

886

700016 700032

828

703999

508

670718 670725

881

700035

830

704225 704234

798

670726 670733

886

700114

500

704809

808

670734 670741

881

700142

828

704940

809

1170

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

705031

820

709556

829

801195

700

705135

829

709703 709938

474

801196

646

705167

828

710054 710055

466

801197

687

705221 705413

471

710081

474

801198

647

705461

467

770001 770005

825

801200 801202

649

705462

264

770009

824

801217 801221

617

705738 705739

798

800044

710

801352

640

705741

811

800067

698

801572 801573

734

705769

800

800068

692

801650

700

705775 705894

798

800088

696

801651

701

706003

469

800109

713

801652

745

706288 706289

798

800126

641

801659

719

706307 706309

799

800497

757

801727

636

706333

471

800571

736

801733

644

706432

812

800579

642

801846 801847

751

706452

813

800647

680

801982

733

706627

828

800648

708

802001 802004

647

706839 706840

798

800649

713

802131 802142

621

707062

818

800650

716

802143 802145

613

707077

467

800651 800652

758

802167

675

707221 707225

466

800653

699

802168

676

707228 707232

469

800654 800655

703

802169

681

707234 707236

800

800681 800682

754

802170

682

707250 707296

466

800683 800684

753

802171

655

707389 707398

467

800685

736

802172

656

707400 707410

471

800708 800710

632

802173

661

707417

467

800715

716

802174

665

707418

471

800753

634

802177

707

707522

815

800754 800762

621

802178 802179

711

707738 707740

471

800980

645

802180 802181

715

707746 707747

469

801147

674

802182

741

708090

829

801182

634

802183

752

708371 708373

464

801183

625

802184

689

708487

590

801190

617

802185

702

708543 708548

474

801191

721

802186

704

708609 708612

462

801192

722

802187 802188

759

708613

464

801193

723

802247 802249

614

709043

831

801194

699

802260

643

1171

Part No. Index


Part no.

Page

Part no.

Page

Part no.

Page

802261 802276

616

804115

746

906532 906538

994

802277 802278

614

804254 804256

608

906682 906686

984

802281

616

804268 804269

738

906689 906700

953

802293

693

804299

730

906914 906917

951

802339

741

804408 804409

748

906918 906920

952

802469

727

804410 804411

750

906921 906924

951, 952

802470

728

804700

638

906936 906940

953

802471

467, 724

804705 804706

614

906941 906982

954

802792

637

804767

471, 726

907016 907038

983

802800

762

805287

729

907275 907277

944

802917 802918

631

903532 903559

944

907303 907317

988

803037 803038

624

903560 903567

946

907318 907347

989

803295

702

903716

1007

907348 907407

990

803344

735

904731

1004

907409 907434

991

803346 803349

638

904892 904893

1008

907435 907461

992

803354

720

904924

975

907677 907726

993

803364

639

904963 904964

1001

907728 907749

994

803378

668

904996 905068

960

907865 907884

995

803379

669

905181 905189

950

920384 920403

971

803380

677

905206 905211

1001

920605 920612

965

803381

678

905248

950

803382

688

905303 905498

959

803383 803384

739

905525 905546

984

803387

691

905720 905723

955

803658 803661

630

905863 905864

1001

803664

629

905870 905875

963

803668

630

905957 905966

958

803672

467, 725

906199

946

803693

690

906233 906234

1006

803722

737

906235 906236

1009

803917 803920

618

906237 906238

1010

803923 803924

624

906239

1010, 1011

803925 803928

631

906240 906241

1011

803929

629

906242 906243

1012

803930 803932

630

906244

1014

803934 803935

637

906245 906246

1013

804043

670

906436 906477

995

804045

660

906524 906531

993

1172

Notes

1173

Notes

1174

Notes

1175

Notes

1176

NOTES
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SDZeCOM/0215/500UK/KH

HELUKABEL (UK) Ltd.


Unit 6 Wrynose Road
Old Hall Industrial Estate
Bromborough, Wirral
CH62 3QD Merseyside
United Kingdom
Phone +44 (0)151 345 0808
Fax +44 (0)151 329 2808
Email: info@helukabel.co.uk
www.helukabel.co.uk

HELUKABEL GmbH . Headquarters . Dieselstrasse 8-12 . 71282 Hemmingen . Germany . Phone: +49 (0)7150 9209-0 . info@helukabel.de

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