38 Automatic Transmission-Case, Gears, Shaft ling/assembiin Paton ng oral Oil pump, disassembling/assembling ns rly noe gent res a ; mei reac as Set sang Ethan er over late Is uncer spring tension rive pat hesk Tor wear and scoring femering wahoo ends ard takeoff ‘ret Instat: ed frogs ust be rocwes Together Bison enge Irodiienon pooe 38.8 ‘om (0.480 ny OL tar guar ‘ion ATF for iatting. ‘cover pate TF ona aig Stock for searing Siow ‘wm ‘Ate aesembing pump, face cover pate ina de pump by hand Governor, disassembling/assembling {transmission ¢90—eode letters NG only) ‘Thru plate Shak tor ecorng (prior to wans No. 09 04 0), donot reinstall strainer ‘Balance weight — {Govern btoncea 38.22 sesAutomatic Transmission-Case, Gears, Shafts 38 Governor, removing/installing (Transmission 090—except code letters NG) Lene New governor may only be used wit new type valve body Previous type governor may also be ‘sed with new vie Boy. oe ‘always replace 3 Governor cap 4—Cip ‘must be secure Governor, identiication ose letters (listed below) are stamped on {governor head. New type governors are used only ‘hi new type valve bodies (eee pages 38.37, 38). Transmission --Valebody Governor CodeLetiors Code Lettors Code letters NH FF ‘ NH FFA a NK FA A i connr BB.23Automatic Transmission-Case, Gears, Shafts 38 ‘CAUTION ‘Transmission 080 (code eters NG on Tighten screws evenly in diagonal ‘ ” sequence Serows (quanti 3 Serama quanty 19 — ahmes in) ‘hima | ° 2 sii ‘Transtor plate identification Fg. 9 ‘eontitestion Fg. 4 vee ‘Ball vos locaton Fat 0 g@ | Stasembing SSeasemoing eseemtsing page 98.25 i ‘eam 38.2638 Automatic Transmission-Case, Gears, Shaft Fig. 1 Ball valves, locations in valve body + all balls (arrows) 6 mim diameter Fig. 4 Separation plate, identification + at arrows 1 = 3 notches ‘at arrow 2 = 1 noten Fig. 2. Valve body, code letter/application + code letter located on boss (arrow) Nico 38.27 teres.Automatic Transmission-Case, Gears, Shafts 38 Automatic transmission modifications transmission 090—code letters NG {fom transmission no, 17070) Vote body code letters Bowe | Sant Lvs rm ne No valve body can be fstlled in rensmisions ‘rom transasion Na, 01 088 Ball valve locations in valve body 5 6 mm dames {ball 3mm diameter (arrow A) Separation plate marking 2rotehes a arrow 1 Srotehes a row 2 sau" 38.2838 Automatic Transmission-Case, Gears, Shafts ‘Valve body assembly tranemission 090 code eters NG (uptotrans.no, 16070) CAUTION Note cover plate ‘Several valve springs have same ‘dimensions. However, do rot interchange ‘Slight scoring on valves will ‘because thoy have cifferent tolerances not cause operating problems 22 . ‘Spring measurements ae 00 sping tabla page 38.26 ‘ici numbers correspond 10 cm ‘eee in eping abe -Adjsting sere caps: Adjusting cer main posure lining valve ‘donot turn, can only beset on test stand {do wot interchange) Adjusting sow for thoi possire ‘ining valve ‘donot tute, can ony be set on tet stand \ (Gonotntercrangel ® Soringrrnain pressure timitog valve , @ Spring! thot pressure iting valve. : “Trot pressure iting are wth sping weet ly valve for ateavere gear brake Bushing @ Spring! tretve —— presaure valve * Shit ve 23 22 xgown contol ive Kcsdoun whe ——} | Sonaicomarer epee aa A soiala ions 1S © seteaimattater oc ee = gi aa Valvebody 38.29 etn esAutomatic Transmission-Case, Gears, Shafts 38 Spring tabie ‘This table allows identitication of springs by thelr dimensions. Coll diameter and free length ‘can vary between new and used springs (due to ‘settling) 80 check soring wire thickness and umber of coll fst, 28 a means of identitying Sorings. I! this is not enough, also use inner col! lamater and foe length ‘CAUTION tolerances: Several valve springs have similar dimensions. However, they must not be interchanged because they have different “Transmission 000—code letters NG up to transmission no, 16070 “Transmission 000—code letters NH, NK Number Deserption ote Sprng/tvaie pressure waiie timing ve @® _ Springimain pressure iting — 11 3) soringimin pressure ve 10412 © sorngiconit vave 3-2 nave © soringittteprossure vee 16 © sovinaiart vane 1-2 rcpt cose ters Nt sue Spring/an vave 1-2 eters nt ony ae QD Soringiconverter pressure valve 81/2 © springymocviator pressure vake 11.112 ® springen vahe 2-3 ere Sprngiickdown contol ne vane 2 Sprng/apply vate nie fetioveae gar brake "Free length can vary due to tolerances and settling Wire thickness mm (in) 1 0.063) 12 (@0a7) 15 (0.059) 10 (0.039) 1125 (0.049) 28 (0031) 09 oss) 1.25 (0.043) 08 03 08 031) 09 (0.035) 09 (0.035) Sinner coll diameter is within a tolerance of = 0.3 mm (0012 in) Free length’ (in) 35.3 (1.389) 924 (1.278) 770.031) 324 (1275) 43.4 (1.708) 26.0(1.024) mas (1.196) 20210874) 286 (1.126) 26.0 1.024) 284 0.118) 28.4 0.118) ‘nner diameter of coll am (ing 77 (03305) 77 (0303) 119 (0488) 77 (0303) 7.75 0035) 82 (0329) a1 (ost) 77 (02103) 17.75.0308) 82 (032) 81 031) 81 0318)38 automatic Transmission-Case, Gears, Shaft Valve body modifications tranemiseion 090—code letters N@ (from transmission no. 1707 0) ‘Throttle presut timing valve with spring eat Apply valve for ‘stireverse gear brake Valve body t fF r entaize df Valve body 38.31 soars esereAutomatic Transmission-Case, Gears, Shafts 38 Automatic transmission modifications ((romtransmission no. 17 07 0) Spring table “This table allows identifcation of springs by thelr mansions, Coil diameter and fre length ean vary ‘tween new and used springs (due to setting) £0 tck spring wire thickness and nurnbe of coils ‘CAUTION Several valve springs have similar dimensions, However, they must not be Interchanged because they have diferent ‘is, as means of identifying springs. f tis s not tolerances ‘enough, also use inner col ameter and free length Inner diemeter @) Description coils | wiethickness | Free length!) | of oo am mm mm ‘Soring/tvotte pressure limiting valve us 4 m9 17 Soxing/main pressure Timing valve 2s 12 25 78 i Spring/inain pressure va 165 14. 602 19 Springleontrol valve 3-2 165 «4 “a 775 Soring/throtle presure valve 15 os ms 178 Spcinglaite vale 1-2 65 09 199 8a Soringhiite valve 2-3 8s os. A 6.95 Soring/modulator pressure valve 125 10 4 W Springlomverter pressure valve os 25 22 17 Soring/kickdown control valve 3-2 ns 09 ma Soringlopply valve 1trovers gear brake | 105 08s 363 90 (1) Free length can vary due to tolerances and setting (2) Inna col diameter is within tolerance of = 0.3 mm Springtable tans.codetno-codeieneetia BEY BD (rom trans. no. 1707 0)Automatic Transmission-Case, Gears, Shafts 38 " Valve Body Assembly, sembling = a ras Adjusting serenimaln pressure vale Springtovot prosure va. Seeing vate 1.2 32 Keedown conto ae itn sping soat Spring 32 Mekedown conto vive Spin ‘shit plate he e ee voce sara pen rears se cetosas nel een m wictat ery inca) 840038 automatic Transmission-Case, Gears, Shafts Transfer Plate, Separation Plate, Valve Body ‘CAUTION Tighten screws evenly when assembling ‘Transmission with codalaters NH, NK. Modted vale assembly and separation plato -Serams (ganized, 3 ta a ti ann (asin) | sera (19 ft) \donticaton Fig. 2 ‘lsassomoing/assembng < page 3836 SS Transfer plate, Separation plate bos BEST Boe sccsinim mcnconnAutomatic Transmission-Case, Gears, Shafts 38 Fig. 1 Bali valves, location #1 ball (arrow A) 3 mm dia +5 balls (arrows) 6 mm dia, Fig. 4 Seperation plate, dentitication +2 notches at arrow 1 +3 notches at arrow 2 #1 noich at arrow 3 Fig.2 Valvobody, identification ‘code letters on boss (arrow): FF, FFA (WH trans.), NK wFFA valve body Fig. 3 Transter plat, identitication ‘Pari No. 010 325 283 J pre iu" 38.38